Hot Water Shrink Tunnel
Hot Water Shrink Tunnel
Hot Water Shrink Tunnel
MODEL 3072C
CRYOVAC
INSTALLATION
OPERATION
MAINTENANCE
NOTICE
The information and data contained herein are based on work
done, are furnished merely as a guide, and do not constitute a
warranty, guarantee, or representation of any kind. Independent
determination of the suitability of equipment for any specific
application is recommended.
INDEX
MODEL 3072C
HOT WATER SHRINK TUNNEL
IMPORTANT NOTICE
The information disclosed within this manual is designed to inform the user of safety, operational and
maintenance features for optimum performance. CRYOVAC reserves all rights to this manual and to
the information contained herein. Its reproduction or copying in whole or part is strictly prohibited.
One copy of this manual is supplied free of charge with each machine. Additional copies are available
from CRYOVAC.
Although the information disclosed in this manual is based on our best judgment, its use must be at
your own risk since we do not control your employees or operations. We cannot accept responsibility
for machines or their operation not under our direct control, nor for parts or equipment of another
manufacturer.
Safety devices have been designed and built into the machine in accordance with standards we believe
will avoid injuries. Safety devices must not be removed or made inoperable.
INDEX
CANADA NEBRASKA
2365 Dixie Road 440 Regency Parkway Drive, Suite 225
Mississauga, Ontario Omaha, NE 68114
Canada L4Y 2A2 Phone: (402) 391-2083 or (888) 721-0190
Phone: (905) 273-5656 FAX: (402) 391-2562
FAX: (905) 273-3564
CALIFORNIA PENNSYLVANIA
16201 Commerce Way 157 North Commerce Way
Cerritos, CA 90703 Bethlehem, PA 18017-8933
Phone: (562) 926-0424 or (800) 631-9127 Phone: (610) 694-0606 or (800) 526-4457
FAX: (562) 404-7866 FAX: (610) 694 0303
ILLINOIS TEXAS
1055 Johnson Drive 2000 E. Lamar Blvd., Suite 600
Buffalo Grove, IL 60089 Arlington, TX 76006
Phone: (847) 520-4727 or (800) 521-6205 Phone: (817) 640-2727 or (817) 461-7881
FAX: (847) 520-2962 FAX: (817) 459-3033
MINNESOTA
8009 34th Avenue South, Suite 960
Bloomington, MN 55425
Phone: 612) 854-2556
INDEX
Table of Contents
SECTION 1
SAFETY BULLETIN
SECTION 5
ADJUSTMENTS AND SETTINGS
SECTION 6
OPERATION
SECTION 7
ELECTRICAL OPERATION AND MAINTENANCE
SECTION 9
ORDERING INSTRUCTIONS AND
SPARE PARTS
SECTION 1
SAFETY BULLETIN
In This Chapter...
SAFETY BULLETIN
(LIST OF WARNINGS AND CAUTIONS) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
INDEX
SECTION 1
SAFETY BULLETIN
Safety is engineered into all CRYOVAC equipment, but certain practices and minor alterations
made by the user may create a potential for accidents. In the interest of safe machine installa-
tion, operation, and maintenance, the following list of basic cautions and warnings are provided
throughout this equipment manual.
WARNING
DO NOT ATTEMPT TO START OR OPERATE THE
MACHINE UNTIL ALL SAFETY ITEMS,
INSTALLATION INSTRUCTIONS AND
OPERATING/MAINTENANCE PROCEDURES
HAVE BEEN READ AND UNDERSTOOD.
WARNING
ALWAYS REPLACE COVERS AND GUARDS
BEFORE ATTEMPTING TO OPERATE THE
MACHINE.
WARNING
KEEP CLEAR OF MOVING PARTS ON THE
MACHINE WHEN DEPRESSING THE START
BUTTON.
WARNING
KEEP HANDS, LONG HAIR, AND CLOTHING
CLEAR OF CONVEYOR BELTS AND
ENTRANCE/EXIT CURTAINS WHILE THE
MACHINE IS IN OPERATION.
WARNING
DO NOT ATTEMPT TO LUBRICATE ANY PART
OF THE MACHINE WHILE IT IS IN OPERATION.
1-1
INDEX
WARNING
DO NOT MAKE ANY ALTERATIONS,
ADJUSTMENTS, OR REPAIRS WHILE THE
MACHINE IS IN OPERATION.
WARNING
DO NOT PERFORM ANY ELECTRICAL WORK OR
DISCONNECT ANY ELECTRICAL COMPONENTS
WITHOUT FIRST SETTING THE POWER SUPPLY
SWITCH TO THE OFF POSITION.
WARNING
DO NOT PERFORM ANY MAINTENANCE WORK
OR ATTEMPT ANY STEAM VALVE REPAIRS
WITHOUT FIRST CLOSING THE STEAM SUPPLY
TO THE MACHINE.
WARNING
TURN OFF THE WATER CIRCULATING PUMP
BEFORE ATTEMPTING TO CLEAN OR PERFORM
MAINTENANCE ON THE MACHINE.
CAUTION
ALWAYS KEEP THE MACHINE PROPERLY
SANITIZED, LUBRICATED, AND IN GOOD
OPERATING CONDITION TO ENSURE MAXIMUM
SERVICE LIFE AND QUALITY PRODUCT.
CAUTION
MAKE SURE ALL ELECTRICAL, GROUND, STEAM,
AIR AND WATER CONNECTIONS ARE SECURE.
CAUTION
DO NOT PLACE OR LEAVE TOOLS, RAGS, PARTS,
OR OTHER FOREIGN ITEMS IN OR ON THE
MACHINE.
1-2
INDEX
CAUTION
ENSURE COMPLIANCE WITH ANY AND ALL
APPLICABLE REQUIREMENTS OF THE NATIONAL
ELECTRICAL CODE AS WELL AS ALL
APPLICABLE STATE AND LOCAL CODES WHEN
INSTALLING AND OPERATING THIS EQUIPMENT.
1-3
INDEX
1-4
INDEX
SECTION 2
GENERAL DESCRIPTION AND
SPECIFICATIONS
In This Chapter...
Function......................................................................................................................................... 2-4
SECTION 2
GENERAL DESCRIPTION AND
SPECIFICATIONS
1. GENERAL DESCRIPTION
The Model 3072C Hot Water Shrink Tunnel is designed and manufactured by CRYOVAC spe-
cifically to be used with CRYOVAC Stretch/Shrink Film to shrink overwrapped film on trayed
meat products, such as poultry and pork. The machine is one part of a total automatic system
used for leakproofing trayed meat products. The 3072C is precision-built of stainless steel and
is designed to facilitate cleaning and provide many years of trouble-free operation.
Product enters the machine, via conveyor, as a sealed package. Hot water is pumped from a
sump to a bottom spray and top weir, where a uniform waterfall (curtain) is created. The pack-
age is surrounded with hot water, which causes the film to shrink and tighten to the product.
Water in the machine is heated in the sump by a temperature-controlled steam coil. Steam
flow into the sump coil is controlled by a Chromalox temperature controller, which opens and
closes an electric solenoid valve in the steam line. The temperature is adjusted using the dial
located in the temperature control box.
Water is circulated through the system by a motor-driven pump located underneath the ma-
chine. The pump operates continuously when the pump switch is in the ON position.
The Model 3072C control box is equipped with three manual ON/OFF switches, allowing the op-
erator to control the following machine functions:
• Conveyor (Drive)
• Pump
• Steam
The Model 3072C shrink tunnel has the following basic specifications:
• Conveyor speed: 60 feet per minute (fpm)
• Water temperature range: 170°F to 202°F
• Sump water capacity: 5 1/2 gallons (not including piping and weir box)
CAUTION
OPERATION OF THIS EQUIPMENT OUTSIDE THE
LIMITS OF THE SPECIFICATIONS SET FORTH IN
THIS MANUAL IS NOT RECOMMENDED.
OPERATION OF THIS EQUIPMENT OUTSIDE THE
SPECIFIED LIMITS SHALL BE THE SOLE
RESPONSIBILITY OF THE USER.
2-1
INDEX
The blow-off device is a pneumatic component attached to the exit end of the unit. It uses con-
trolled, compressed air blown across and around the packages exiting the tunnel to remove ex-
cess water from the film.
The conveyor in the blow-off device is driven by the same motor that drives the shrink tunnel
conveyor. As a package enters the blow-off device, it trips a pneumatic limit switch, which in
turn activates a pneumatic valve that opens to allow compressed air through the piping system
and air nozzles.
The nozzles are aligned to ensure maximum air distribution around the package. The air con-
tinues to blow the package dry as long as the limit switch is tripped. When the limit switch is re-
leased flow through the valve ceases.
2-2
INDEX
HOOD
ACCESS
PANEL
CRYOVAC CAUTION
EXIT
CURTAIN
TEMPERATURE
GAUGE
STEAM
TEMPERATURE PRESSURE
D
R
IV
E
CONTROL GAUGE
P
U
STEAM
M
P
S
ON
TE
PRESSURE
A
M
ON
REGULATOR
ON
OFF
OFF
(REAR VIEW)
2-3
INDEX
2. SPECIFICATIONS
2.1. Function
Package shrinking of overwrapped trayed meat products, such as poultry and pork, that are
wrapped with CRYOVAC Stretch/Shrink Film.
2.2. Product Size Handled
Maximum 10 inches wide by 5 inches high by 16 inches long (10" x 5" x 16").
2.3. Utilities Required
1. Tunnel
• Water: 3/4 inch city water line
• Drain: 1 1/2 inch IPS female drain outlet from tunnel
• Steam: 1/2 inch pipe, 20-psi supply pressure maintained at 8 to 15 psi at tunnel via
a pressure regulator (50,000 BTU/h4)
• Electricity: 115-volt, 60-Hz, 1-phase AC, 15-amp circuit
2. Optional Blow-Off Device
• Compressed Air: 3/8 inch line, 45 psig air pressure, 91 cubic feet per minute (cfm)
2.4. Overall Dimensions
• Length: 42 3/4 inches (including conveyor assemblies),
60 1/2 inches (with blow-off device)
• Height: 59 inches (nominal)
• Width: 17 inches (21 inches with optional blow-off device)
• Infeed Conveyor Height: 36 to 44 inches
• Exit Conveyor Height: 33 to 41 inches
2.5. Shipping Weight
• 500 pounds (nominal)
2-4
INDEX
,,
,,
,, ,,,
,,,
,,,
,,,
12 3/4" 17"
,,,
,,,,,
,,
,, ,,
,, ,,
,,
,,
,, ,,,,, ,,
,, ,,, ,,
4"
30"
4"
CRYOVAC
59"
(NOMINAL)
42 3/4"
27 3/4""
2-5
INDEX
2-6
INDEX
SECTION 3
RECEIVING, TRANSPORTING AND
INSTALLATION INSTRUCTIONS
In This Chapter...
SECTION 3
RECEIVING, TRANSPORTING AND
INSTALLATION INSTRUCTIONS
1. RECEIVING AND TRANSPORTING INSTRUCTIONS
The Model 3072C is shipped in a specially constructed wooden crate. Upon delivery, thor-
oughly inspect the shipping crate for signs of damage or abuse. Any damage to the crate
should be noted on the carrier’s receiving documents.
If crate damage is noted, the unit should be inspected for damage before delivery is accepted.
If equipment damage is found, a full report of the damage must be noted by the receiver on the
carrier’s receiving documents.
Notify the carrier’s office immediately of any equipment damage. The carrier’s agent will in-
spect the damage and file a complete report in case of a claim.
Shipment includes:
• Model 3072C Hot Water Shrink Tunnel.
• One (1) Model 3072C Hot Water Shrink Tunnel Owner’s Manual (sent under
separate cover).
CAUTION
WHEN USING A FORK TRUCK TO REMOVE THE
MACHINE FROM THE SKID OR MOVE IT TO THE
INSTALLATION SITE, ENSURE THAT THE FORKS
ARE UNDER THE MACHINE FRAME ONLY.
3-1
INDEX
Note: The screw-type feet allow +/- 3 inches of adjustment from the factory
setting. Extensions are available for systems requiring more than three inches
of height adjustment. Part number A13564-10 provides an additional 10 inches
of elevation.
5. Connect customer-supplied steam line to 1/2-inch steam connection at tunnel. Assure
compliance with local plumbing regulations.
Note: Use 4 feet of flexible hose above the tunnel to allow for hood removal
during daily cleaning and maintenance.
CAUTION
PROPER DRAFT ADJUSTMENT PROVIDES
MAXIMUM EFFICIENCY AND MINIMUM STEAM
LOSS FROM THE ENTRANCE AND EXIT
CURTAINS. TOO MUCH DRAFT IS COSTLY, AND
NOT ENOUGH DRAFT CAUSES POOR
SHRINKAGE.
8. Connect customer-supplied compressed air line to the unit as needed to supply blow-
off device.
9. Connect customer-supplied 115-volt, 60-Hz, single-phase electrical service to the ma-
chine conduit box. Use a 15-amp circuit breaker or fuse to protect the machine. En-
sure compliance with local electrical regulations.
To put the machine into operation, after proper installation has been verified, continue to the
next step.
10. Close the sump drain valve.
11. Close the manual steam ball valve.
12. Open the manual water valve.
13. Set the steam/water switch to the ON position and allow the sump water to reach the
preset level (about 1/2 inch below overflow pipe).
3-2
INDEX
CUSTOMER-SUPPLIED
115 VAC, 15-AMP
CIRCUIT BREAKER
L2 2 WHT 2 2
1FS 1SOL
L1 1 BLK 1 1 BLK
3SW FLOAT WATER
SWITCH SOLENOID
1 2 1 2 5 6
GND RED RED
1TS 2SOL 2
1SW 2SW THERMO- STEAM WHT
STAT SOLENOID
1 7 8
2 2 RED RED
9 10
WHT WHT
3 4
BLK BLK
1 O/L 2 O/L
3-3
INDEX
3-4
INDEX
SECTION 4
PREVENTIVE MAINTENANCE
In This Chapter...
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
SECTION 4
PREVENTIVE MAINTENANCE
1. LUBRICATION
The following lubrication recommendations are provided to help ensure optimum operation and
extended component service life.
1.1. Speed Reducer
The recommended lubricant for ambient temperatures between 40°F and 50°F is AGMA Grade
7 Compound, or SAE #140. For ambient temperatures between 15°F and 40°F, SAE #90 Gear
Oil is recommended.
Note: The speed reducer has been properly filled with the correct lubricant at
the factory; however, it is important that the level be verified before beginning
operation.
CAUTION
EXCESSIVE LUBRICATION CAUSES
OVERHEATING AND LEAKING. VERIFY THE
LUBRICANT LEVEL. ADD LUBRICANT AS
NEEDED, MAKING SURE TO FILL THE HOUSING
TO THE OIL LEVEL PLUG ONLY.
4-1
INDEX
,,
,, ,,
,,, ,, ,,
,,
,,,
,,,
,,,
,,,,,,
,,, ,,
,,,,, ,,, ,,
,,
,, ,,,
,, ,,
,,
,,,,
,,,
,,, ,,
OIL CONVEYOR
BUSHINGS
OIL FLANGE
BEARINGS
CHECK OIL
LEVEL IN
SPEED
REDUCER
OIL SPROCKETS
AND CHAIN
4-2
INDEX
2. MAINTENANCE PROCEDURES
To ensure proper operation and prevent product contamination, the tunnel should be cleaned
at regular intervals. The following preventive maintenance sanitation instructions, when per-
formed at the specified intervals, will help the machine give many years of quality service.
2.1. Daily Cleaning
Note: Use stainless steel pads or brushes to clean the machine. DO NOT use
ordinary steel wool pads.
1. Set the drive motor switch to the OFF position.
2. Set the stream switch to the OFF position.
3. Shut off all steam, water, and air supplies to the machine.
4. Drain all water from the tunnel.
WARNING
THE MACHINE WILL BE IN OPERATION DURING
THIS CLEANING STEP. KEEP HANDS AWAY
FROM MOVING COMPONENTS, AND DO NOT
ALLOW WATER TO COME IN CONTACT WITH
ELECTRICAL SWITCHES AND BOXES.
6. Using a hot water and steam hose, thoroughly spray the conveyor belt assembly to en-
sure that all debris is removed.
Note: Spraying the tunnel from the ends toward the center will allow for easier
removal of collected debris.
7. Using a hot water and steam hose, spray the inside of the tunnel from the ends toward
the center, where the strainers are located. Continue spraying until all debris and film
fragments have been forced to the strainer.
8. Set the drive motor switch to the OFF position.
9. Disconnect the hose clamp from the hood vent and remove the hose from the vent
stack.
WARNING
AT LEAST TWO PEOPLE WILL BE REQUIRED TO
REMOVE THE HOOD FROM THE TUNNEL.
ALWAYS USE PROPER LIFTING TECHNIQUES.
10. Carefully lift and remove the hood from the tunnel and place it away from the work
area.
4-3
INDEX
WARNING
DO NOT OPERATE THE MACHINE DURING THIS
PORTION OF THE CLEANING PROCEDURE.
12. Using a hot water and steam hose, spray the bottom of the sump until all film frag-
ments and other debris are forced into the strainer.
13. Remove the strainer assembly and screen.
14. Using a hot water and steam hose, spray the strainer assembly and screen until both
are thoroughly clean.
Note: Strainers must be clean and in place before beginning a production run.
15. Replace the strainer assembly and screen.
2.2. Weekly Cleaning
Normal machine production runs cause a natural build-up of fats, proteins, and starches in the
tunnel and on the conveyor system. In hard-water area, magnesium and calcium scale can
also accumulate. It is recommended that a mild acidic cleaner be used in the tunnel water
charge at the end of weekly production.
Recommended cleaning compounds are DuBois #211, as supplied by DuBois Chemical Com-
pany and, also, Oakite 84-M, supplied by the Oakite Company. Both are suitable cleaning com-
pounds available in powder form. Always follow manufacturer’s instructions and safety
cautions when performing the following weekly preventive maintenance procedures.
1. Shut off the steam supply to the machine, and set the drive motor switch to the OFF
position.
2. Set the pump switch to the OFF position.
3. Remove the front access door of the tunnel.
CAUTION
DO NOT USE STEAM DURING THIS CLEANING
PROCEDURE.
6. Set the pump switch to the ON position and allow the solution to circulate in the ma-
chine for fifteen (15) minutes. Water temperature may decrease during circulation.
7. Set the pump switch to the OFF position.
4-4
INDEX
REMOVE HOOD
CONVEYOR
END SHAFT
RAISE CONVEYOR
END
CONVEYOR
SUPPORT
4-5
INDEX
Note: Repeat steps 8, 9, and 10 until all traces of foaming have been eliminated.
11. Spray the exit conveyor until it is clean.
12. Remove the strainer traps from the steam supply line and the water supply line.
13. Spray the strainers until they are clean, then reinstall them.
4-6
INDEX
SECTION 5
ADJUSTMENTS AND SETTINGS
In This Chapter...
SECTION 5
ADJUSTMENTS AND SETTINGS
1. TEMPERATURE CONTROL ADJUSTMENTS
Recommended operating temperature range is between 170°F and 202°F, as indicated on the
temperature gauge. Temperature settings are based on product size and the type of film being
used.
Note: Wait for the temperature to stabilize before making adjustments.
Rotating the temperature adjustment dial (located in the temperature control box) clockwise in-
creases the operating temperature. Rotating the dial counterclockwise decreases the operat-
ing temperature.
2. FLOAT VALVE SETTING
This setting is fixed and is not adjustable. Water level in the sump is set at the factory to be
maintained 1/2 inch below the top of the overflow pipe.
3. STEAM PRESSURE SETTINGS
The tunnel is designed to operate at steam pressures between 8 and 15 psig. Pressures that
are too high or too low will directly affect the operating temperatures, which will in turn affect
the film-shrinking effectiveness of the machine.
Steam pressure (20 psig, maximum) is to be supplied by the customer. This pressure is then
reduced, via a pressure regulator, to between 8 and 15 psig for normal operation. Steam pres-
sure is adjusted manually at the pressure regulator in the following manner:
Note: Do not make final adjustment to the steam system until the machine has
been in operation at least thirty (30) minutes.
1. Set the steam/water switch to the OFF position.
2. Open the customer-furnished steam supply valve and observe the pressure reading
on the gauge.
Note: The pressure regulator is adjusted by loosening the locking jam nut
located on top of the regulator, and rotating the hex-head screw clockwise ( to
increase pressure) or counterclockwise (to decrease pressure).
WARNING
RUMBLING SOUNDS FROM THE SUMP
INDICATE THAT LIVE STEAM IS ESCAPING INTO
THE WATER. THIS MEANS THAT THE STEAM
PRESSURE IS TOO HIGH AND MUST BE
REDUCED AT THE PRESSURE REGULATING
VALVE IMMEDIATELY.
5-1
INDEX
3. With the machine in operation, set the steam/water switch to the ON position and ob-
serve for bubbling in the sump water. Ideally, there would be no steam coming from
the steam coil, because all of the steam should condense in the coil, thus releasing
only condensate.
4. Monitor the steam solenoid valve for ON/OFF cycles. If the valve cycles ON (opens)
more than 50% of the operating time, increase the steam pressure by 2 psi at the pres-
sure regulator. If the solenoid cycles OFF (closes) more than 50% of the operating, re-
duce the pressure at the pressure regulator by 2 psi. Continue this procedure until
optimum operation is achieved.
5. When pressure has to be decreased, first make the adjustment, then set the
steam/water switch to the ON position for twenty (20) seconds.
6. Set the steam/water switch to the OFF position to allow the pressure to stabilize.
7. Continuously monitor pressure leaving the pressure regulator.
Note: At times it may be necessary to momentarily open and close the ball
valve in order to allow trapped steam to escape. Repeat this action each time
an adjustment is made to the valve until desired pressure is established.
8. Open and close the ball valve each time an adjustment is made to the pressure regula-
tor. This releases trapped steam.
4. TOP WATERFALL ADJUSTMENTS
The top waterfall should be adjusted to flow uniformly and unbroken to ensure complete cover-
age of the package.
Note: The bottom spray valve must be closed before performing the next step.
1. Partially open (1/2 to 3/4 open) the water control valve for the top weir box.
2. Loosen the appropriate screws and/or bolts on each side of the weir box to allow for
proper adjustment.
3. Adjust the top weir box until the waterfall is uniform and unbroken.
4. Tighten all adjustment screws and/or bolts.
5. BOTTOM WATER SPRAY ADJUSTMENTS
The bottom water spray is factory-adjusted to flow slightly above the conveyor belt. To adjust
the bottom water spray:
1. Open the bottom spray water valve (1/2 to 3/4 open) and check that both the top wa-
terfall and the bottom water spray provide proper coverage of the product.
2. Adjust the top waterfall and the bottom spray (starting with the waterfall) as necessary
to ensure adequate coverage of the product.
6. CONVEYOR TENSION ADJUSTMENTS
Under normal usage, the Flex-Grid conveyor belt will stretch slightly. Conveyor tension is ad-
justed using the adjusting arm provided with the conveyor drive assembly. Always tighten the
jam nuts after conveyor tension is correct.
5-2
INDEX
CAUTION
DO NOT OVERTENSION THE CONVEYOR BELT.
THIS STRETCHES THE BELT EVEN FURTHER AND
CAUSES EXCESSIVE WEAR OF SPROCKETS AND
BEARINGS.
5-3
INDEX
CAUTION: OPERATING
TEMPERATURE RANGE
IS 170˚F TO 202˚F
CRYOVAC
100 150
50 200
0 250
TEMPERATURE GAUGE
CAUTION: OPERATING
STEAM PRESSURE
IS 8 - 15 PSIG
30
25 35
20 40
15 45
10 50
5 55
0 60
5-4
INDEX
TEMPERATURE
CONTROL
CRYOVAC
ADJUSTMENT
SCREW
LOCKNUT
STEAM PRESSURE
REGULATOR
BALL VALVE
5-5
INDEX
WEIR
1
BOX
· Machine bolt 1 also controls the tilt (angle) of the weir box.
· Machine bolt 3 controls the forward horizontal position of the weir box.
5-6
INDEX
SECTION 6
OPERATION
In This Chapter...
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
SHUTDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
INDEX
SECTION 6
OPERATION
1. START-UP
When the utility connections are complete and all valves are open, the following sequence of
steps will put the machine into operation.
1. Close the sump drain valve.
2. Close the manual steam ball valve.
3. Open the manual water valve.
4. Set the steam/water switch to the ON position and allow the sump water to reach the
preset level (about 1/2 inch below overflow pipe).
5. Set the pump switch to the ON position.
6. Check the water flow from the top weir to ensure that the waterfall is uniform and un-
broken.
7. Verify that the water is flowing correctly from the top weir, then open the steam valve
to allow the steam to begin heating the water.
6-1
INDEX
DAMPER
ADJUSTMENT
CRYOVAC
SUMP
DRAIN VALVE
CONTROL
D
R
BOX
IV
E
P
U
M
P
S
ON
TE
A
M
ON
ON
OFF
OFF
OFF
TEMPERATURE
CONTROL
6-2
INDEX
SECTION 7
ELECTRICAL OPERATION AND
MAINTENANCE
In This Chapter...
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
SECTION 7
ELECTRICAL OPERATION AND
MAINTENANCE
1. OPERATION
The Model 3072C Hot Water Shrink Tunnel incorporates the latest electronic technology and
components available. Before performing any electrical work, all technicians should become fa-
miliar with Section 1, Safety Requirements & Recommendations. While the components se-
lected are designed for normal handling, great care should be taken to prevent their damage
and subsequent machine downtime.
WARNING
HAZARDOUS VOLTAGES ARE PRESENT IN THE
3072C SHRINK TUNNEL. THEREFORE, THE
SYSTEM MUST BE ELECTRICALLY
DISCONNECTED FROM PRIMARY POWER
SOURCE BEFORE ATTEMPTING ANY
MAINTENANCE ON THIS EQUIPMENT.
Note: The Model 3072C electrical schematic shown at the end of this section
reflects the machine controls in their de-energized condition. That occurs with
all ON/OFF controls in their OFF position, and all START push-buttons in their
"down" or open positions.
7-1
INDEX
2. ELECTRICAL TROUBLESHOOTING
If the shrink tunnel fails to perform properly, the trouble can usually be traced to improper oper-
ating procedures, incorrect adjustments, or lack of regular preventive maintenance activities.
Isolate the trouble to one machine operating area. Once the problem area has been identified,
use the following troubleshooting guide to further assist in determining the exact source of
trouble. This guide identifies the problem, lists possible causes, and provides corrective ac-
tions.
CAUTION
IF OVERLOAD CONTINUES TO TRIP OPEN, THE
PROBLEM COULD BE A SHORTED WINDING IN
THE MOTOR. HAVE THE UNIT EXAMINED BY A
QUALIFIED ELECTRICAL SERVICEPERSON.
7-2
INDEX
CUSTOMER-SUPPLIED
115 VAC, 15-AMP
CIRCUIT BREAKER
L2 2 WHT 2 2
1FS 1SOL
L1 1 BLK 1 1 BLK
3SW FLOAT WATER
SWITCH SOLENOID
1 2 1 2 5 6
GND RED RED
1TS 2SOL 2
1SW 2SW THERMO- STEAM WHT
STAT SOLENOID
1 7 8
2 2 RED RED
9 10
WHT WHT
3 4
BLK BLK
1 O/L 2 O/L
7-3
INDEX
7-4
INDEX
SECTION 8
TROUBLESHOOTING
In This Chapter...
SECTION 8
TROUBLESHOOTING
If the shrink tunnel fails to perform properly, the trouble can usually be traced to improper oper-
ating procedures, incorrect adjustments, or lack of regular preventive maintenance activities.
Isolate the trouble to one machine operating area, such as the drive mechanism, the heating
system, the pumping system, or the electrical system. Once the problem area has been identi-
fied, use the following troubleshooting guide to further assist in determining the exact source of
trouble. The guide identifies the problem, lists possible causes, and provides corrective actions.
CAUTION
IF OVERLOAD CONTINUES TO TRIP OPEN, THE
PROBLEM COULD BE A SHORTED WINDING IN
THE MOTOR. HAVE THE UNIT EXAMINED BY A
QUALIFIED ELECTRICAL SERVICEPERSON.
8-1
INDEX
8-2
INDEX
8-3
INDEX
8-4
INDEX
SECTION 9
ORDERING INSTRUCTIONS AND
SPARE PARTS
In This Chapter...
SECTION 9
ORDERING INSTRUCTIONS AND
SPARE PARTS
ORDERING INSTRUCTIONS
In the event that additional parts are required, orders may be faxed or called in. When ordering
any part, please have the following information available:
1-800-845-7551
ext. 3906
9-1
INDEX
1-800-368-8849
1-800-368-8821
1-800-368-8817
1-800-368-8817
1-800 368-8814
9-2
INDEX
9-3
INDEX
9-4
INDEX
SECTION 10
REFERENCE FIGURES
AND PARTS LISTS
In This Chapter...
10-1
INDEX
3
SEE DETAIL
B 1
SEE DETAIL
A
CRYOVAC
CAUTION
2
SEE DETAIL
C
Figure 10-1
Shrink Tunnel Assembly
10-2
INDEX
10-3
INDEX
8, 9, 10,
11, 19, 20
27
26
30
30
28
29
31
4, 21, 22
3, 23, 24 2, 17
SEE
DETAIL
B
CAUTION
DETAIL A
Figure 10-2
Hood Assembly/Vent Collar Assembly
10-4
INDEX
HOOD ASSEMBLY
Ref. Drawing PT16S101/P0014960
ITEM CAT. NO. DESCRIPTION QTY.
10-5
INDEX
4, 6
3, 6
CAUTION
LIVE STEAM
IN SYSTEM
2, 7, 8
5
CRYOVAC R
1 5
DETAIL B
Figure 10-3
Access Panel Assembly
10-6
INDEX
10-7
INDEX
27
63 52
68 54
72
39 6
,, 5
,, ,,
,,
,,, ,,
,,, 11
SEE DETAIL
,,
,,,,,
,,, ,,
G
,,,,,,,,,, ,,
,,
,,
,, ,,
,, ,,
,, 50
21 26 61
40 63 65
56 58
68
72
2
63
68
28 72
63
68
72 7
73
9 75
73 78
75
78 3 SEE DETAIL
57 E
SEE DETAIL
D
59 34
68 SEE DETAIL
72 F
16 33
32 53
69 73
72 77
78
22 51
70 80
72
30
DETAIL C
Figure 10-4
Sump Assembly
10-8
INDEX
23
55
44
41
48, 49
DETAIL E
87
82
81
83
84, 85, 86
DETAIL F
Figure 10-5
Sump Assembly/Electrolet Assembly
10-9
INDEX
10
63
68
47 72
37
79
61
65
SEE
14 DETAIL
64
67 19
H
15
12
63
SEE DETAIL
71 46
72 I 72
63 SEE
68 DETAIL
72
35 K
20 70
38
63 72
60
64
62
66
17 36
SEE DETAIL SEE 46
L DETAIL 72
J
DETAIL D
Figure 10-6
Sump Assembly
10-10
INDEX
31, 74, 76
24
21
25
45
43
42
13
29
18
DETAIL H
Figure 10-7
Sump Assembly
10-11
INDEX
SUMP ASSEMBLY
Ref. Drawing D3072-C/B61756
ITEM CAT. NO. DESCRIPTION QTY.
1
2 A14934 Weir 1
3 C15138 Sump/Base Weldment 1
4
5 P0015372 Water Distributor 1
6 A61256 Drive Shaft 1
7 A14958 Conveyor Assembly - Exit 1
8
9 A14958 Conveyor Assembly - Entrance 1
10 C61733 Guide Side - Left 1
11 P0060205 Conveyor Drive Assembly 1
12 P0062249 Water Distribution Piping Assembly 1
13 P0015107 Inner Strainer 1
14 P0015373 Chain Guard 1
15 P0015375 Back Plate - Chain Guard 1
16 P0015379 Electrical Schematic 1
17 P0061734 Steam Piping Assembly 1
18 P0061736 Inlet Water Piping Assembly 1
19 P0061737 Drainage Piping Assembly 1
20 P0061742 Bracket - Back Plate 1
21 A14946 Conveyor Support 1
22 C14950 Electrical Panel 1
23 A15367 Float Cover 1
24 A15368 Bottom Cover 1
25 A15371 Overflow 1
26 C15376-A Pan Mounting Bracket 1
27 C15376-B Pan Mounting Bracket 1
28 C15377 Guide Side - Right 1
29 A15378 Water Fill Tube 1
30 B57824 Hold-down Strip 4
31 D60381 Steam Coil 1
32 D61747 Device Box Assembly 1
33 D61749 Conduit Diagram 1
34 B61756 Electrolet Assembly 1
35 C62268 Pump Guard 1
36 B62479 Flush System Tag & Wire 1
37 SP1262-93 Sprocket 1
38 SP1262-281 Sprocket 1
10-12
INDEX
SUMP ASSEMBLY
Ref. Drawing D3072-C/B61756
ITEM CAT. NO. DESCRIPTION QTY.
10-13
INDEX
SUMP ASSEMBLY
Ref. Drawing D3072-C/B61756
ITEM CAT. NO. DESCRIPTION QTY.
10-14
INDEX
10-15
INDEX
17, 18
2
4
5
6 3
19
1
9 10
3
8
2
17, 18
13 14
15
16
Figure 10-8
Conveyor Drive Assembly
10-16
INDEX
10-17
INDEX
5 12
3 16
19
10 10
11
7
14
4
4
15 15
4
4
10 10
6
10
2
9 20
21
22
13
1 17, 18
DETAIL I
Figure 10-9
Water Distribution Piping
10-18
INDEX
1 B62248 Adapter 1
2 SP1281-00 Centrifugal Pump 1
3 SP1400-35 Tee 1
4 SP1418-21 Close Nipple 5
5 SP1422-157 Long Nipple 1
6 SP1422-161 Long Nipple 1
7 SP1422-171 Long Nipple 1
8 SP1422-178 Long Nipple 1
9 SP1422-214 Long Nipple 1
10 SP1429-38 90° Elbow 5
11 SP1435-18 Straight Pipe - Threaded One End 1
12 SP1435-19 Straight Pipe - Threaded One End 2
13 SP1436-09 Reducing Elbow 1
14 SP1436-14 Reducing Elbow 1
15 SP2210-11 Globe Valve 2
16 SP3074-17 Hose 1
17 SP3074-27 Hose 1
18 SP3178-01 Hose Clamp 2
19 SP3178-03 Hose Clamp 2
20 5/16 Scr. Size Flat Washer 8
21 5/16-18 x 1 Lg. Hex Hd. Scr. 4
22 5/16-18 Hex Hd. Locknut 4
10-19
INDEX
17
8
5
10
10
7
5
14
6
3
10
6 10
9 13 5
15
11
6 5
10
5 12 6
16
2
Figure 10-10
Steam Piping Assembly
10-20
INDEX
10-21
INDEX
7 7
2
6
5
8
2
9
3
10 1
DETAIL K
Figure 10-11
Inlet Water Piping Assembly
10-22
INDEX
10-23
INDEX
12
15 4
14
6 13
15
10 5 16
1 2
11 9
6 1
8
10
5
3
DETAIL L
Figure 10-12
Drainage Piping Assembly
10-24
INDEX
10-25
INDEX
3, 6
12 2
2
4
2, 6
2, 6
4, 5
2 2
Figure 10-13
Conduit Assembly
10-26
INDEX
CONDUIT ASSEMBLY
Ref. Drawing D61749
ITEM CAT. NO. DESCRIPTION QTY.
10-27
INDEX
8 14 57
53 15 16 68
23 17 69
87
31
50
60 89 35
61 26
62
29
9
10
75
76
2
48 36
32
84 11 36
34 38
85 20 12 65
71
41
72
73 48
27
49
24
25
50 58
35 59
6
SEE DETAIL
M
5 (END VIEW)
7 54 1 4
55 56 52 51
56 57 63 55
15
56
66 51
67 55
68 56
69
70
3
77
78
79
Figure 10-14
Blow-off Assembly
10-28
INDEX
19
57
64
33 86
43 38 88
39 40
46
30 21
22
37
30
39 45 44
18 18
51 51
52 52
56 56
DETAIL M
Figure 10-15
Blow-off Assembly
10-29
INDEX
BLOW-OFF ASSEMBLY
Ref. Drawing E61332
ITEM CAT. NO. DESCRIPTION QTY.
10-30
INDEX
BLOW-OFF ASSEMBLY
Ref. Drawing E61332
ITEM CAT. NO. DESCRIPTION QTY.
10-31
INDEX
BLOW-OFF ASSEMBLY
Ref. Drawing E61332
ITEM CAT. NO. DESCRIPTION QTY.
10-32
INDEX
10-33
INDEX
CUSTOMER-SUPPLIED
115 VAC, 15-AMP
CIRCUIT BREAKER
L2 2 WHT 2 2
1FS 1SOL
L1 1 BLK 1 1 BLK
3SW FLOAT WATER
SWITCH SOLENOID
1 2 1 2 5 6
GND RED RED
1TS 2SOL 2
1SW 2SW THERMO- STEAM WHT
STAT SOLENOID
1 7 8
2 2 RED RED
9 10
WHT WHT
3 4
BLK BLK
1 O/L 2 O/L
Figure 10-16
Electrical Schematic
10-34