Spicer AXIP 0085

Spicer Tandem Axles
Illustrated Parts List

AXIP0085
January 1994
Single Reduction, Dual Range, & Double Reduction
461, 462, 463, 601, 652, 653
46,000 65,000 lbs
Introduction
Contents
Introduction
Models Listing ------------------------------------------------------------------------------How to Use The Illustrated Parts List ---------------------------------------------------Model Identification ------------------------------------------------------------------------
2
3
4-5
DS461-P DS521-P DS581-P ---------------------------------------------------------RS461 RS521 RS581 ------------------------------------------------------------------
6-11
12-13
Single Reduction
Dual Range & Planetary Double Reduction

DT/DP461-P DT/DP521-P DT/DP601-P DT/DP651-P ----------------------------RT/RP461 RT/RP521 RT/RP601 RT/RP651 ---------------------------------------
14-19
20-23
Planetary Double Reduction

TP/SP461 TP/SP521 TP/SP601 TP/SP651 -----------------------------------------
24-29
Differential Lockout Assembly - Current Production ----------------------------------Air Operated Lockout Assembly - Non-Current Production --------------------------Axle Range Selection & Differential Lockout System ---------------------------------Axle Shift System -------------------------------------------------------------------------Air Shifter Valve ----------------------------------------------------------------------------Piston Air Shift System --------------------------------------------------------------------
30
31
32 -33
34
35
36-37
Shift System
Axle Housings & Shafts

461,521,581,601 Forward/Rear Housings ---------------------------------------------651 Housings -------------------------------------------------------------------------------Axle Shaft Configurations ----------------------------------------------------------------Axle Hsg/Shafts Models: D521/D581/D601/T521/T601/S521/S601 -----------------Axle Hsg/Shafts Models: D651/T651/S651 ----------------------------------------------
38
38
39
40
41
Gear and Pinion Information * -----------------------------------------------------------* Pinion Bearing Spacer information included
Differential Carrier Assemblies-----------------------------------------------------------Input/Output Yoke Information -----------------------------------------------------------
42-43
Appendix
44-45
46-48
Model Listing
Introduction
Models Listing
The following models are represented in this publication.
Single Reduction Models
Forward Axle
DS-461-P
DS-521-P
DS-581-P
Rear Axle
RS-461
RS-521
RS-581
Axle Capacity
46,000 lbs
52,000 lbs
58,000 lbs
Gear Size
18 Gear
18 Gear
18 Gear
Dual Range Models

Forward Axle
DT-461-P
DT-521-P
DT-601-P
DT-651-P
Rear Axle
RT-461
RT-521
RT-601
RT-651
Axle Capacity
46,000 lbs
52,000 lbs
60,000 lbs
65,000 lbs
Gear Size
18 Gear
18 Gear
18 Gear
18 Gear
Planetary Double Reduction Models

Forward Axle
DP-461(P)
TP-461
DP-521(P)
TP-521
DP-601(P)
TP-601
DP-651(P)
TP-651
Rear Axle
RP-461
SP-461
RP-521
SP-521
RP-601
SP-601
RP-651
SP-651
Axle Capacity
46,000 lbs
46,000 lbs
52,000 lbs
52,000 lbs
60,000 lbs
60,000 lbs
65,000 lbs
65,000 lbs
Gear Size
18 Gear
18 Gear
18 Gear
18 Gear
18 Gear
18 Gear
18 Gear
18 Gear
Dual Planetary & Double Rduction Model Configurations

These configuations will accomodate a variety of applications
and chasis types. Other combinations of Forward and Rear axles
are also utilized. Common configurations are illustrated.
Forward Axles:
DP - Inter-axle differential w/ pressure lube pump
TP - Straight drive through shaft / no inter-axle differential
Rear Axles:
RP - Standard entry
SP - High entry
DP Model
Forward
DP Model
Rear
SP Model
Both high-entry w/ inter-axle differential & special lube system
Standard Tandems
Forward
High-entry Tandems
Rear
RP Model
TP Model
SP Model
SPModel
Model
TP
High-entry forward, standard rear w/ inter-axle differential
& special lube system
Both high-entry w/out inter-axle differential
TP Model
TP Model
*TP Model
RP Model
High-entry forward, standard rear w/o inter-axle differential

2
Both high-entry w/out inter-axle differential.

*Using Forward Axle model in Rear Axle application.
Introduction
Ordering Spicer Parts

This parts book is organized in sections according to parts servicing requirements. Use the Contents or page headings and colored tabs to
find information.
Use this book to order parts for your Spicer Axle.
For convenience, part numbers have been included for all pieces of the carrier assembly. Some of these parts, such as the carrier and caps,
are serviced only in kits or assemblies. Part numbers are for your reference only. Those parts not serviced separately are identified with
NSS.
Kits and Assemblies

Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem.
See the Appendix for detailed information concerning kits applicable to this model.
Abbreviations
AR - As Required - Parts that vary in quantity with each axle. Example: shims
NSS - Not Serviced Separately - Items which can only be purchased in sets, kit form or service assemblies. Example: ring gear
RH/LH - Right Hand/Left Hand - Determined as viewed from behind the vehicle looking forward.
RTV - Gasket Compound - Formed-in-place gasket sealer. It is recommended for use on all surfaces requiring a gasket.
Assy - Assembly
Brg - Bearing
Diff - Differential
Hsg - Housing
Inv - Involute
Str - Straight
Illustrations
Illustrations show parts in assembly groups.
Item numbers on illustrations correspond with parts listings on pages that accompany the drawings
Notes are included on illustrations where additional is needed.
Parts Listings
Parts listings are defined by parts groupings and are broken down by service assemblies.
Parts Listings identify a part for servicing with the following categories:
Item - corresponds with numbers on illustrations for part identification
Description - specifies part name or description
Quantity (Qty) - quantity required for assembly
Order Part No. - service part numbers are broken down by model, type or other applicable information
Notes - define unique characteristics or requirements
Kits And Assemblies - order the part numbers indicated
* Other pertinent information is listed in tables or parts listings as required.
Effectively using a parts listingExample

Follow the example below to locate and order exactly what is required for servicing.
Match to items
on illustration
Use to identify Part
Item
Description
84
85
Lockwasher
Pipe Plug
Order this quantity

for servicing
Order this
number
Qty
Order Part No.
10
1
90417
90325
1
1
122437
118111
Indicates information
important to ordering or use
Notes
Kits And Assemblies

Basic Overhaul Kit
Oil Seal & Shim Kit
Contents Identified with *

Includes 33,46,75,78 &RTV
3
Using the IPL
How To Use The Illustrated Parts List
Introduction
Model Identification
Locating Model Designation Information
Axle Model Identification, Part Number and / or Serial Number are located on the axle centerline. This information will help to locate
information in this book and to identify the correct parts for servicing.
Axle Housings are identified by the specification number stamped on the rear right-hand side of the axle housing. This number identifies all
components of the axle as built by Spicer, including OEM special requirements such as yoke or flange. Some axles may also include an
identification tag as shown.
Axle Specification Number
Identification Tag
PT NO.
HSG MODEL
HSG CAP.
SERIAL NO..
The axles illustrated in this book are found on a number of different axle shafts, according to OEM specifications.
When ordering replacement axle shafts, note the part number stamped into the flange.
Axle Shaft Part Number
LBS.
Model Indentification
Introduction
Model Identification
Using Model Designation to Identify Axle Components
The Axle Model identification number contains information that is important to understand when purchasing service parts or new components.
The Model identification number provides important vehicle, capacity and application information and model features. Use this guideline to
understand your axle model Identification. If you need assistance, contact your Dana representative.
D S - 3 4 1 - P
Lube Pump
Gearing
P = Standard
(P) = Optional
D - Forward Tandem Axle

R - Rear Tandem Axle
S - Single Reduction
T - Dual Range
P - Double Reduction
C - Controlled Traction
Design Level
Capacity (x 1000)
Example: 34 = 34,000
Example:
DS = Forward Tandem/Single Reduction
or
RS = Rear Tandem/Single Reduction
Older Model Serial Numbers

Units built before May 1987 were identified with a date coding system. Carrier assemblies produced after this date are assigned unique
serial numbers. Serial numbers are stamped into the carrier casting or contained on a metal tag attached to the carrier.
H 8 6 1 7 9 6 7 3 3
Producing Plant
Year produced
Day of year produced (1-365)
Unique number assigned to each axle produced
Single Reduction
Forward Axle
4
2 3
1
11
10
41 42
43
44
46 47 48
45
49
7
1
13 12
DIFFERENTIAL
& RING GEAR
21
LH
RH
14
15
16
19
20
17
18 23 22
26 24 25 22 23
20
16
15
14
Single Reduction
Forward Axle
51
50
52
53
54
55
INTER-AXLE
DIFFERENTIAL
ASSEMBLY
56
60
61
DS461-P
DS581-P
59
65
64 63
66
67
68
82
69 70 71
72
84
DS521-P
57 58
60
62
83
73
74 75 76 78
79
80 81
77
THESE PARTS
ARE MOUNTED
IN POWER
DIVIDER COVER
96
95
27
17
28
29
30
31
33
35
32
31
34
28
36
39
37
38 37
40
LUBE PUMP
85
90
89
86
82
97
87
88 94 93
91
92
Single Reduction
Forward Axle
Item
Description
Qty
Order Part No.
Notes
122474
Includes items 2-5, 8-14
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
15
16
16
17
18
19
20
Diff. Carrier & Bearing Caps

Carrier Casting no. 128282C NSS
Bearing Cap Screw
Flat Washer
Lockwire
Dowel Bushing
Bearing Cap Adjuster Lock (RH)
Cap Screw (RH)
Bearing Cap Adjuster Lock
Cotter Pin
Filler Plug
Carrier Cover Dowel Pin
Ring Gear Thrust Screw
Thrust Screw Jam Nut
Diff. Bearing Adjuster (RH)
Diff. Bearing Adjuster (LH)
Diff. Bearing Cup (RH)
Diff. Bearing Cone (LH)
Diff. Bearing Cone (RH)
Ring Gear & Drive Pinion Set
Bolt
Nut
Diff Case (Flanged Half) NSS
4
4
4
2
2
2
1
2
1
1
1
1
1
1
1
1
1
16
16
1
127180
32912
12563
32730
45448
210601
14275
90876
90325
7641
126193
210184
39448
21637
19529*
15092*
27666*
27876*
21
22
23
24
25
26
27
28
29
30
31
32
Diff. Case (Plain Half) NSS

Diff. Case Cap Screw
Diff Side Gear (36 Involute)
Side Gear Thrust Washer
Side Pinion
Side Pinion Thrust Washer
Spider
Pinion Pilot Bearing
Pinion Bearing Cone
Pinion Bearing Spacer Washer
Pinion Bearing Spacer
Pinion Bearing Cup
Pinion Bearing Cage & Cup Assy
1
12
2
2
4
4
1
1
2
1
AR
2
1
67856
60600
88501
126234
86777
88503
93401
27274*
86780
86781*
86778
126187*
14218*
78904*
See Note 1
See Note 1
LH & RH
LH & RH
Replaced old #79898
See Appendix: Gear & Pinion Information

In Kit 70745
In Kit 70745
Ratios 3.55-4.11 - order 98610
Ratios 4.33-6.67 - order 121845

14217*
78914
Cage #78932, Includes Item 31
Note 1: Current Production uses (2) 14275 Adjuster Locks (Item #8) & (2) 90876 Cotter Pins (Item #9). Old Style Adjuster Lock
#45448 & Capscrews # 210601 remain available for service.
Single Reduction
Forward Axle
Item
33
46
47
48
48
49
49
50
51
52
53
54
55
56
57
58
59
60
60
61
Order Part No.
Notes
Pinion Bearing Cage Shim

.003"
.005"
.010"
.020"
Bearing Cage Cap Screw
Lockwasher
Pinion Helical Gear
Outer Pinion Bearing & Race
Outer Pinion Bearing Snap Ring
Pinion Shaft End Nut
Pinion Nut Spring Pin
Output Shaft Nut
AR
Output Shaft Washer

Output Shaft Yoke
Rear Bearing Retaining Washer
Axle Housing Cover Assy
(Cover 84546) NSS
Output Shaft Oil Seal
Bearing Snap Ring
1
1
1
1
78922*
107863
1
1
119429* or 210737*
78937*
See Appendix:Input/Output Yoke Information
118787*
118788*
75130
90898
122419
Order #78936 Brg Assy

Order #78936 Brg Assy
7
/8"
1
/2"
Includes Items 41,42, 51,52,56
6
6
1
1
1
1
1
1
Output Shaft Bearing Race Inner

1
Output Shaft Bearing Race Outer
1
Magnetic Filler Plug
1
Retainer Plug
1
Output Shaft Kit
1
(Shaft 119991, 41 Splines 2.100" dia) NSS
Output Shaft Bushing
1
Output Shaft "O" ring
2
Output Shaft Bearing Cup (Inner)
1
Output Shaft Bearing Cone (Inner)
1
Output Shaft Side Gear
1
Side Gear Snap Ring
1
Output Shaft Compression Spring
1
Output Shaft Thrust Bearing
1
Inter-axle Diff. Assy
1
Inter-axle Diff Case Kit
1
Case Half NSS
2
Case Bolt
8
45461*
62829*
45462*
62830*
62158
37207
119995
78916*
78937*
126182
118807
210508
DS521-P
42
43
44
45
Qty
DS461-P
DS581-P
34
35
36
37
38
39
40
41
Description
210509
48922*
78931*
24328*
24330*
78911
85994*
127095
51228
121681
211252
126151
57636
Includes Items 46-49

Order 211252
Note: Item 46 Output Shaft Oil Seal See Appendix:Input/Output Yoke Information before ordering.
Single Reduction
Forward Axle
Item
62
63
64
65
66
67
68
69
70
71
72
Description
Qty
Order Part No.
Notes
Case Nut
Side Pinion
Spider
Helical Side Gear Snap Ring
Helical Side Gear & Bushing Assy
(Side Gear 113328) NSS
Helical Side Gear Bushing
Helical Side Gear Thrust Washer
Helical Side Gear "D" Washer
Lockout Sliding Clutch
Input Shaft Kit
(Shaft 119990, 46 Splines
8
4
4
1
1
1
57637
95218
126180*
126152
78909*
113331
Includes Item 68
2
1
1
1
75063*
79034*
56360*
119948
1
1
1
AR
122418
98387*
98388*
2.350" dia.) NSS

Input Shaft Bearing Cone
Input Shaft Bearing Cup
Input Bearing Cover Shim
.003"
.005"
.010"
73
74
75
77
78
79
80
81
82
.020"
Input Bearing Cover, Cup &
Oil Seal Assy (Cover 111690) NSS
Bearing Cover Cap Screw
Input Shaft Oil Seal
Input Yoke & Slinger
Input Shaft Nut Washer
Input Shaft Nut
Diff. Carrier Cover Assy
83
Carrier Cover Cap Screw
76
Includes Item 81
78918*
78919*
78920*
113130
1
5
1
1
1
1
1
8
1
1
111691
126243
119430* or 210736*
126242*
126155
117311
90069
9309
81855
Includes Items 74, 78

Includes Items 85-86, 37 & 47

(Cover 103526) NSS
(short)
(long)
(socket head)
Note: Item 78 Input Shaft Oil Seal See Appendix:Input/Output Yoke Information before ordering.
10
Single Reduction
Forward Axle
84
Lockwasher
85
86
87
88
89
90
91
92
93
94
95
Pipe Plug
Expansion Plug
Magnetic Filter Screen
Lube Pump Cover
Pump Drive Gear
Drive Gear Locknut
Cover "O" Ring
Cover Dowel Pin
Cover Cap Screw
Lockwasher
Air Operated Lockout Assy
Complete
Shift Fork & Push Rod Assy
Pump Gear & Shaft Assy
96
97
Gasket Compound
Qty
Order Part No.
10
90417
1
1
1
1
1
1
1
2
4
4
90325
9797
102611*
102607
119946
111451
102620*
102617
102618
90419
1
1
1
123218
103529
102625
AR
Notes
DS521-P
Description
DS461-P
DS581-P
Item
See Shift System: Lockout Assembly

See Shift System: Lockout Assembly
Order Complete Lube Pump
Replacement Kit
107276*
Kits And Assemblies

Basic Overhaul Kit
122437
Contents Identified with *
Oil Seal & Shim Kit
118111
Includes 33,46,75,78 &RTV
Lube Pump Replacement Kit
121302
Includes 88-94, 97
Wheel Diff Case Kit
98610
Ratios 3.55-4.11 / Includes Items 20-21
Wheel Diff Case Kit
121845
Wheel Diff Side Gear Pinion Kit
114472
Wheel Diff Kit Less Side Gears
118749
11
Single Reduction
Rear Axle
10
11
12
15
18
20
16
17
21
17
18
19
13
15
14
27
12
11
10
14
26
28
25
26
23
30
33
5
Item
1
2
3
4
5
6
7
8
9
10
12
22
13
23
24
29
Description
Qty
Order Part No.
Notes

Carrier Casting No 127220R
Bearing Cap Screw
Flat Washer
Lockwire
Bearing Cap Adjuster Lock
Cotter Pin
Dowel Bushing
Ring Gear Thrust Screw
Thrust Screw Jam Nut
122432
Includes Items 2-4, 7-9
4
4
4
2
2
2
1
1
1
1
127180
32912
12563
14275
90876
32730
126193
210184
21637
39448
31
32
Single Reduction
Rear Axle
Item
11
Description
Qty
Order Part No.
16
17
18
19
Diff. Case (Plain Half) NSS

Diff. Side Gear
Side Pinion
1
12
2
2
4

Spider
Pinion Bearing Cone (Inner)
Pinion Bearing Cone (Outer)
Pinion Bearing Spacer*
4
1
1
1
1
AR
86781*
86778
126187*
27239*
14218*

Pinion Bearing Cup (Inner)
Pinion Bearing Cup (Outer)
.003"
.005"
.010"
.020"
.030"
Oil Seal & Retainer
Input Yoke
Flat Washer
Pinion Nut
1
1
1
1
AR
210592
27238*
14217*
31366*
12
13
14
20
21
22
23
24
25
26
27
28
29
30
31
32
33
Gasket Compound
6
1
1
1
1
AR
15092*
19529*
27876*
27666*
67586
60600
88501
126234
86777
88503
93401
27274*
86780

In Kit 70745
In Kit 70745
Ratios 3.55-4.11 - order 98610
Ratios 4.33-6.67 - order 121845
RS521
1
1
1
1
1
16
16
1
RS461
RS581
15

Diff. Bearing Cup (LH)
Bolt
Nut
Diff. Case (Flanged Half) NSS
Notes
36 Involute
67920*
67921*
67922*
67923*
67924*
113327
113866* or 210724*
Cage # 210591 Includes Item 26

210509
210508
107276*
Kits And Assemblies

Basic Overhaul Kit
122434*
Wheel Diff. Case Kit
98610
Contents identified with *
121845
Wheel Diff Side Gear & Pinion Kit
114472
Wheel Diff Kit Less Side Gears
118749
Oil Seal & Shim Kit
122436
Includes Items 28, 30, & RTV
* Note: Pinion Bearing Spacer information is included in the Appendix: Gear & Pinion Information
Note: Item 30 Oil Seal & Retainer See Appendix:Input/Output Yoke Information before ordering.
13
Dual Range & Planetary

Double Reduction
Forward Axle
1 10
14
9
4
1
13
11
12
SEE INPUT & OUTPUT YOKES

62
59 60
63
64
65
1 5
6
RH
61
66
11
15 16 17
19 20
DIFFERENTIAL
& RING GEAR
DUAL RANGE AXLES
18
29 28
27
PLANETARY DOUBLE
REDUCTION AXLES
33
24
21
22
23
32
30
31
34
37
35 36
42
26
25
PLANETARY DOUBLE
REDUCTION AXLES
41
38
23
40
41
43
14
44
30
41
38
39
22
21

Double Reduction
Forward Axle
INTER-AXLE
DIFFERENTIAL
ASSEMLBY
67
68 69
70
71
72
77
78
73
74 75
76
84
85
86 87 88
89
90
99
101 100
91
92 93
79
80
82
95
77
DT/DP461-P DT/DP521-P
83
81
96 97 98
94
THESE PARTS
ARE MOUNTED
IN POWER
DIVIDER COVER
114
113
45
31
46
47 48 49
51
50
49
46
106
103
55
57
58
53 52
107
54
99
56 55
102 104 105
108 109 112 111 110
LUBE PUMP
15

Double Reduction
Forward Axle
Item
Description
Qty
Order Part No.
Notes
106710
Includes 2-5, 7, 11-14, 16-17,

19-20, 27 & RTV
12

Carrier Casting No 110500 NSS
Bearing Cap Screw
Flat Washer
Lockwire
Dowel Bushing
Dowel Bushing (RH)
Cap Screw (RH)
Bearing Cap Adjuster Lock (LH)
Cotter Pin (LH)
Expansion Plug (Upper)
Expansion Plug (Lower)
Shift Fork Shaft & "O" Ring Assy
4
4
4
2
1
2
2
1
1
1
1
1
32732
32912
12563
32730
78926
37746
210601
14275
90876
30703*
9797*
113801
DT only
13
14
15
16
17
(Shaft 41103 NSS; "O" Ring 113140)

Filler Plug
Shift Fork & Roller Assy
Shift Fork Mounting Stud
Shift Fork Seal & Spring Assy
1
2
1
2
1
90325
7641
84508
119863
119855*
DT only
DT only
DT only
DT only
DT only
Shift Unit Assy

Lockwasher
Stud Nut
DIff. Bearing Adjuster (LH)
Sliding Clutch
Sun Gear
Sun Gear Retainer
Shift Unit Opening Cover
Cap Screw
Lockwasher
Gear Support Case (RH)
Gear Support Case (LH)
Ring Gear & Pinion Set
Bolt
Nut
1
2
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
8
8
73503
119857
63028
126305
21637
21632*
15092*
102660*
27876*
126255
119902
43178
45521
20807
90415
126301
108138
DT only
DT only
DT only
1
2
3
4
5
6
7
8
9
10
11
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
16
44358
60599
DT only
DP only
DP only
DP only
DP only
DP only

In Kit 87955
In Kit 87955

Double Reduction
Forward Axle
Item
34
35
36
37
38
39
40
41
52
53
54
55
56
57
58
59
60
61
62
Thrust Washer (RH)

Idler Pinion Pin
Idler Pinion
High-Speed Clutch Plate
Diff. Case w/clutch plate pin
Diff. Case (RH)
Diff. Side Gear
Gear Support Thrust Washer
Side Pinion
Spider
Pinion Bearing Cone
Pinion Bearing Cup
.003"
.005"
.010"
.020"
.030"
Lockwasher
Pinion Helical Gear
Outer Pinion Support Brg & Race
Output Shaft Nut
Output Shaft Washer
Washer - Brg Spacer
Axle Housing Cover Assy
(Cover 84546) NSS
(Cover 78923) NSS
Qty
1
4
4
1
1
1
4
8
2
2
1
4
4
1
1
2
1
AR
2
1
AR
Order Part No.
Notes
43271*
126302
126306
126307
126304
108140
96285
96284
118959
83726*
83726*
108142
108145*
108141
126187*
14218*
78904*
For High-Speed CL Plate
NSS Casting #108139 - order 122417

NSS - order 122417
Short
Long
36 Involute
42
43
44
45
46
47
48
49
50
51
Description

14217*
78914
Cage (78932) Includes Item 49
6
6
1
1
1
1
1
1
1
1
45461*
62829*
45462*
62830*
45463*
62158
37207
119995
78916*
78937*
126182
118807
210508
210509
78922
107863
D461, D521, D601
108099
D651, T651
* Note: Pinion Bearing Spacer information is included in the Appendix: Gear & Pinion Information
17

Double Reduction
Forward Axle
Item
Order Part No.
Notes
119429* or 210737*
78937*
118787*
118788*
75130
90898
122419
See Appendix: Input/Output Yoke Information
94

1
Bearing Snap Ring
1
Output Shaft Bearing Race - Inner
Output Shaft Bearing Race - Outer
1
Retainer Plug
1
Output Shaft Kit
1
(Shaft 119991, 41 splines 2.100" dia.) NSS
Output Shaft Bushing
1
Output Shaft "O" Ring
2
Output Shaft Bearing Cup (Inner)
1
Output Shaft Bearing Cone (Inner)
1
Output Shaft Side Gear
1
Side Gear Snap Ring
1
Output Shaft Compression Spring
1
Output Shaft Thrust Bearing
1
Inter-axle Diff. Assy
1
Case Half (NSS)
2
Case Bolt
8
Case Nut
8
Side Pinion
4
4
Spider
1
Helical Side Gear Snap Ring
1
Helical Side Gear & Bushing Assy
(Side Gear 113328) NSS
1
Helical Side Gear Bushing
2
Helical Side Gear Thrust Washer
1
Helical Side Gear "D" Washer
1
Lockout Sliding clutch
1
Input Shaft Kit
1
(Shaft 119990, 46 Splines 2.350" dia.) NSS
Input Shaft Bearing Cone
1
Input Shaft Bearing Cup
1
AR
.003"
.005"
.010"
.020"
Input Brg. Cvr, Cup/Oil Seal Assy
1
(Cover 111690) NSS
5
95
96

119430* or 210736*
63
64
65
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
18
Description
Qty
1
1
48922*
78931*
24328*
24330*
78911
85994*
127095
51228
121681
126151
57636
57637
95218
126180*
126152
78909*
113331
75063*
79034*
56360*
119948
122418
Order 78936 Brg Assy

Order 78936 Brg Assy
7
/8"
1
/2"
Includes Items 59-60, 68, 69, 73

Order 211252 kit
Includes Item 70
Includes Item 98
98387*
98388*
78918*
78919*
78920*
113130*
111691
126243
See Appendix: Input/Output Yoke Information

Double Reduction
Forward Axle
Item
Description
Qty
Order Part No.
Notes
1
1
1
126242*
126155
103536
100

Input Shaft Nut
(Cover 103526) NSS
101
102
103
104
105
106
107
Lockwasher
Pipe Plug
Expansion Plug
Magnetic Filter Screen
Pump Gear & Shaft Assy
Pump Drive Gear
Drive Gear Locknut
8
1
1
10
1
1
1
1
1
1
90069
9309
81855
90417
90325
9797
102611*
102625
119946
111451
108
109
110
111
112
113
Cover "O" Ring

Cover Dowel Pin
Cover Cap Screw
Lockwasher
Lube Pump Cover
Air-Oper. Lockout Assy/Comp.
1
2
4
4
1
1
102620*
102617
102618
90419
102607
123218
See Shift System: Lockout Assy
114
Shift Fork & Push Rod Assy
103529
See Shift System: Lockout Assy
97
98
99
AR
Order Lube Pump Replacement kit
Gasket Compound
(short)
(long)
(socket head)
107276*
Kits And Assemblies

Basic Overhaul Kit
122421*
122417
Wheel Diff. Side Gear & Pinion Kit
119393
Wheel Diff kit Less Side Gears
118751
Oil Seal & Shim Kit
118119
Includes Items 17, 51, 63, 92, 95 & RTV
Sliding Clutch Kit - DT Models
122420
Includes Items 21 (RH), 24, 34 & 37
Sun Gear Kit - DP Models
122620
Includes Items 21(RH), 25, 34 & 37
Ring Gear Bolt & Nut Kit
87955
Lube Pump Replacement Kit
121302
Includes 105-112
Inter-axle Diff. Case Kit
211252
Includes 77-79
19

Double Reduction
Rear Axle
41
36
39
37
40
38
38
36
39
42
DIFFERENTIAL
ASSEMBLY
29
19
20 21
34
28
39
30
35
28
32
33
21
20
19
22
31
PLANETARY DOUBLE
REDUCTION AXLES
24
23
11
12
10
8
15
16 17 18
25
27 26
13 14
48
47
43
7
20
6 1 3
11
29
44 45 46 47
49
51 50
44 52
53
54 55

Double Reduction
Rear Axle
Item
1
2
3
4
5
6
7
8
9
10
11
17
18
19
20
21
22
23
24
25
26
27
28

1
Carrier Casting No 127218R NSS
Bearing Cap Screw
2
2
Flat Washer
4
Lockwire
4
Dowel Bushing
2
1
Cotter Pin (RH)
1
1
Dowel Bushing
2
Adjuster Lock Cap Screw
2
1
1
Order Part No.

98590
32732
127180
32912
12563
32730
14275
90876
78926
37746
210601
30703*
9797*
Notes
Includes Items 2-5, 9, 11-12, 14-15,
17-18, 25 & RTV
For Bearing Adjuster Locks
Shift Fork Shaft & "O" Ring Assy

(Shaft 41103 NSS; "O" Ring 113140)
Shift Fork & Roller Assy
Shift Fork Mounting Stud
Shift Fork Seal & Spring Assy
Shift Unit Assy
113801
RT only
1
2
1
1
84508
119863
119855*
73507
RT only
RT only
RT only
RT only
Flat Washer
Stud Nut
Sliding Clutch
Sun Gear
Sun Gear Retainer
Cap Screw
Lockwasher
2
2
1
1
1
1
1
1
1
1
1
1
2
2
1
1
119857
63028
21637
126305
15092*
21632*
27876*
102660*
126255
119902
43178
45521
20807
90415
108138
126301
RT only
RT only
RT/RP521
RT/RP651
13
14
15
16
Qty
RT/RP461
RT/RP601
12
Description
RT only
RP only
RP only
RP only
RP only
RP only
21

Double Reduction
Rear Axle
Item
Description
Qty
29
30
31
32
33
34
35
36
Bolt
Nut
Thrust Washer (RH)
Idler Pinion Pin
Idler Pinion
Diff. Case (RH)
Diff. Case Cap Screw (short)
Diff. Case Cap Screw (long)
Diff. Side Gear
Side Pinion
Spider
Pinion Bearing Cone (Inner)
Pinion Bearing Cone (Outer)
8
8
1
4
4
1
1
1
4
8
2
2
1
4
4
1
1
1
1
44358
60599
43271*
126302
126306
126307
126304
108140
96285
96284
118959
83726*
83726*
108142
108145*
108141
126187*
27239*
14218*
1
AR
1
1
1
AR
31366*
37
38
39
40
41
42
43
44
45
46
47

Pinion Bearing Cup (Inner)
Pinion Bearing Cup (Outer)
.003"
.005"
.010"
.020"
.030"
Lockwasher
Input Yoke
Flat Washer
Pinion Nut
48
49
50
51
52
53
54
55
Gasket Compound
6
6
1
1
1
1
AR
Order Part No.

In Kit 87955
In Kit 87955
For High-Speed Clutch Plate
NSS Casting #108139

NSS
36 Involute

27238*
14217*
210592
67920*
67921*
67922*
67923*
67924*
113327
90422
113866* or 210724*
210509
210508
107276*
Note: Pinion Bearing Spacer information is found in Appendix: Gear & Pinion Information
22
Notes
Cage # 210591 NSS Includes Item 47


Double Reduction
Rear Axle
Kits And Assemblies
Basic Overhaul Kit
122424*
122417
Wheel Diff Side Gear & Pinion Kit
119393
Wheel Diff Less Side Gear
118751
Oil Seal & Shim Kit
122425
Includes Items 15, 49, 52 & RTV
Sliding Clutch Kit
122420
Includes Items 19 (LH), 22, 32 & 35
Sun Gear Kit
122620
Includes Items 19 (LH), 23, 32 & 35
87955
RT/RP461
RT/RP601
RT/RP521
RT/RP651
23

Forward Axle
10
2
3
50
51
54
52
53
66
12
13
11
6
RH
56
55
58
11
21
19
20
PLANETARY DOUBLE
REDUCTION AXLES
DIFFERENTIAL
& RING GEAR
24
17
18
24
26
14
15
16
25
22
28
27
32
22
16
23
33
35
31
DIFFERENTIAL
ASSEMBLY
30
32
29
24
34
32
29
15
14

Forward Axle
61
62
61
59 60
63
65 64
60
59
THRU-SHAFT
FOR TP MODELS
69
66
68 67
70
71 72
STUB-SHAFT
FOR SP MODELS
40
40
44 43
37
45
48
46 49
TP/SP521
TP/SP651
37
41
TP/SP461
TP/SP601
36
42
38 39
23
THESE PARTS
ARE MOUNTED
IN POWER
DIVIDER COVER
47 46
25

Forward Axle
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27
28
29
30
31
26
Description
Qty
Order Part No.
Notes

Carrier Casting No 110500 NSS
Bearing Cap Screw
Flat Washer
Lockwire
Dowel Bushing
Dowel Bushing (RH)
Cap Screw (RH)
Cotter Pin (LH)
Filler Plug
106710
Includes Items 2-5, 7, 11-13, 19 &

RTV Sealant
4
4
4
2
1
2
2
1
1
1
1
1
32732
32912
12563
32730
78926
37746
210601
14275
90876
30703
9797
90325

2
1
1
1
1
1
7641
126305
21637
21632
15092
102660

Sun Gear
Sun Gear Retainer
Cap Screw
Lockwasher
Bolt
Nut
Thrust Washer (RH)
Idler Pinion Pin
Idler Pinion
Diff. Case (RH)
Diff. Side Gear
1
1
1
1
2
2
1
1
1
8
8
1
4
4
1
1
1
4
8
2
27876
119902
43178
45521
20807
90415
126301
108138
44358
60599
43271
126302
126306
126307
126304
108140
96285
96284
118959

In Kit 87955
In Kit 87955
For High-Speed CL Plate
NSS Casting #108139

NSS
Short
Long
36 Involute

Forward Axle
Item
32
33
34
35
36
37
38
39
40
41
42
54
55
56
57
57
58
59
60
Order Part No.

2
1
Side Pinion
4
4
Spider
1
1
Pinion Bearing Cone
2
1
AR
Pinion Bearing Cup
2
1
AR
.003"
.005"
.010"
.020"
.030"
6
Lockwasher
6
Pinion Helical Gear
1
Must be used with Helical Side
Gear of same ratio
1
Outer Pinion Support Bearing & Race
1
1
1
1
Output Shaft Nut
1
Output Shaft Washer
1
Output Yoke
1
Axle Housing Cover Assy - Not Sold Separately (NSS):
Cover 78923 (NSS)
1
Cover 84546 (NSS)
1
Cover 80269 (NSS)
1
1
108099
107863
98276
119429or 210737*
Rear Bearing Retaining Washer

Bearing Snap Ring
Output Shaft Bearing Race - Inner
Output Shaft Bearing Race - Outer
Retainer Plug
Input Shaft Bearing Cup (Inner)
Input Shaft Bearing Cup (Outer)
Input Shaft Bearing Cone (Inner)
Input Shaft Bearing Cone (Outer)
78922
78937
118787
118788
75130
90898
98388
98385
98387
98384
1
1
1
1
1
1
1
1
1
Notes
83726
83726
108142
108145
108141
126187
14218
78904
14217
78914
45461
62829
45462
62830
45463
62158
37207
119997
119998
78916
78937
126182
118807
210508
210509
Cage (78932) Includes Item 40
TP/SP521
TP/SP651
46
47
48
49
50
51
52
53
Qty
TP/SP461
TP/SP601
43
44
45
Description
1:1 Ratio
1.2:1 Ratio Old #98392
TP only
TP only
TP651 Includes Items 54, 56-58
TP521, TP601 Includes Items 54, 56-58
SP521, SP601, SP651
TP only
TP only
TP only
TP only, Order 78936 Brg Assy
TP only, Order 78936 Brg Assy
7
/8"
1
/2"
Included with Item No. 66
Note: Pinion Bearing Spacer information is found in Appendix: Gear & Pinion Information
27

Forward Axle
Item
61
62
63
64
65
66
Description
Qty
Order Part No.
Notes
Thru Input Shaft

Stub Input Shaft
Helical Drive Gear
Must be used with Pinion Helical
Gear of same ratio
(Cover 107274) NSS
1
1
1
214297
119992
98389
TP / Note 1 (Includes Items 50, 72)

SP / 16 Splines, 2.115"
1:1 Ratio
98391
107275
1.2:1 Ratio
Includes 46-47, 59 inner cup
9
1
10
90069
9309
90417
Lockwasher
Input Bearing Cover Cup & Seal Assy
(Cover 98380) NSS
.003"
.005"
.010"
.020"
Input Shaft Nut
67
68
69
70
71
72
Gasket Compound
28
1
1
5
AR
98382
119430 or 210736
113324
(short)
(long)

78918
78919
78920
113130
1
1
1

126242
126155
AR
107276
Metric Nut

Forward Axle
Kits And Assemblies
87955
Includes Items 24
22417
Wheel Diff. Side Gear & Pinion Kit
119393
Wheel Diff.Kit Less Side Gears
118751
Oil Seal & Shim Kit (TP only)
118111
Includes Items 42, 54, 67,
69 &
RTV
NOTE 1: In July 1992 the 214297 Thru Shaft Input Kit replaced old P/N 98394. The 98394 has 18 splines, the 119993 shaft inside
the 214297 has 49 splines. When the 214297 kit is used, both input and output yokes must also be updated. The 98394 is no
longer made.
TP/SP461
TP/SP601
TP/SP521
TP/SP651
29
Shift System
Differntial Lockout Assembly

Current Production Model
10
Item
1
2
3
4
5
6
7
8
9
10
Part Name
Cap Screw
Lockwasher
Mounting Bracket
Piston Housing
Locknut
Piston
Piston "O" Ring
Shoulder Washer
Compression Spring
Shift Fork & Push Rod Assy.
Gasket Compound
Qty
2
2
1
1
1
1
1
1
1
1
AR
Order Part No.
Remarks
210381
90415
127675
119923
128160
119912
210180
210452
31038
103529
107276
Kits And Assemblies

Air-Operated Lockout Assy.
123218
Includes Items 1-10
Repair Kit
211198
Includes Items 5-9
Piston Kit
121333
Includes Items 3-8
30
Shift System
Air Operated Lockout Assembly

Non-Current Production
To service non-current production air-operated lockout assemblies (shown below), order service kit 211201. If additional parts are needed that are
not identified below, order current production lockout assembly 123218.
Item
A
B
C
D
E
F
G
Order Part No.

31038
102616
96916
32832
32826
111406
90206
C D
E FG H
H
60817
and RTV sealant
Lockout Assembly
31
Shift System
Axle Range Selection and Inter-Axle Differential Lockout System with Axle Range Interlock and Straight-air type
Lockout
Air Pressure
LOW
Range
HIGH
Range
23
Exhaust
22
27
Lockout
Selector
Valve
Dry Air Tank
ed
ag
ng
E
sen
Rear Axle
Shift Unit
25
29
Air Pressure
Inter-Axle Differential Lockout Cylinder
15
17
18
10
2
6
14
11
7
8
19
13 12
1
32
LOW
Range
HIGH
Range
21
24
Di
16
21
Shift System
Item
1
Description
Qty
Order Part No.
Shift Cylinder Body
32828
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Shift Cylinder Piston

Piston Stop
Piston O-ring
Piston Felt Oiler
Push-Rod O-ring
Valve Assy (includes 8-9)
Star Washer
Nut
Cover O-ring
Body Cover
Cover Cap Screw
Lockwasher
Hex Nut Piston
Body Cap Screw
Lockwasher
Shift Fork Assy
Compression Spring
Valve Protector
Shift Diagram
1
1
1
2
2
1
1
32834
1
1
4
4
1
2
2
1
1
1
1
60817
113529
79363
90419
113530
90031
90415
103529
31038
119878
113545
21
22
23
24
25
26
27
28
29
Screw
Shift Valve
Cover Plate
Lockout Selector Label
Air Shift Valve
Instruction Label
Mounting Plate
Wrench
Piston Hsg Assy
2
1
1
1
1
1
1
1
1
113549
113661
126622
111331
84678
109377
126621
126407
113543
Notes
32832
96916
32826
113534
Not Illustrated
In Dash
Axle Range Selection
Not Illustrated
Under Dash
Not Illustrated
Kits and Assemblies

Air Control Front Lockout Parts Kit
118409
Included Items 1-11, 18
Power Divider Air Lockout Parts Kit
113650
Includes 1-19
Dual Range Tandem Protective Shift System Kit
121236
In Dash
Includes Items 6-10,14,17,19-23,26,28
Dual Range Tandem Protective Shift System Kit
121237
Under Dash
Includes Items 6-11,14,19-22,26-28
Shift Valve Assy
113544
Under Dash - Includes Items 21,22,27,29
Shift Valve Assy
113662
In Dash - Includes Items 21-23,29
Note: This
This illustration
illustration isis intended
intendedtotohelp
helpidentify
identifyservice
serviceparts
partsused
usedininthetheProtective
ProtectiveShift
Shift
System
Dual
Range
Spicer
Note:
System
forfor
allall
Dual
Range
Dana
Spicer
Tandem
Axles.
For
System
operation
information,
refer
to
Spicer
Service
Manual
EA-44
or
Service
Parts
Bulletin
85-03.
Tandem Axles. For System operation information, refer to Dana Spicer Service Manual EA-44 or Service Parts Bulletin 85-03.
33
Shift System
Axle Shift System
4-5
2
7
1
DRY AIR TANK
10
RED
WHITE
GREEN
11
EXHAUST
Item
1
2
3
4
5
6
7
8
Description
Shifter Valve
Rear Axle Shift Unit
Forward Axle Shift Unit
Quick Release Valve
Elbow Tube Connector
Speedometer Adapter Pressure Switch
Speedometer Adapter
Lockout Valve (toggle-type)
Lockout Instruction Tag
Tubing & Related Parts
Green
Red
White
Loom
Loom Clip
Connector
10
34
Qty
1
1
2
2
1
1
1
1
AR
Order Part No.
73507
73503
66468
66476
56071
74265
104608
66472
66473
66475
66479
66478
66471
Notes
See Air Shifter Valve
See Piston Air Shift System
See Piston Air Shift System
(In Quick Release Valve)
(Normally Closed Type)
(Refer to OEM Catalog)
(In cab)
(In cab)
(Supply)
(To Quick Release Valve)
(Exhaust)
/4" x 1/16"
Shift System
Air Shifter Valve
3
4
1
2
3
4
5
6
7
8
9
Description
Qty
Cover Screw
Cover
"O" Ring
"O" Ring Guide
Shifter Plate
Spring
Shifter Knob (Valve Lock)
Housing
Jam Nut
(Varies with lever size)
1
1
1
1
1
1
1
1
1
Order Part No.
Axle Shift System

& Air Shifter Valve
Item
Notes
66459
70740
66455
66454
74860
74861
74863
56286
59600
NLA
56526
Must order complete shift valve assy.

(5/8"-11)
(1/2"-20)
(1/2"-13)
(3/8"-24)
Air Valve Repair Kit
78439
Includes Items 3-7
Air Shifter Valve Assy.
74876
Lever Size: 5/8"-11
(Varies with Lever Size)
74877
Lever Size: 1/2"-20
74878
Lever Size: 1/2"-13
74879
Lever Size: 3/8"-24
Kits And Assemblies
35
Shift System
Piston Air Shift System

18
19
12
9
10
13
14
15
17
16
20
21
25
24
11
22
3 5
36
2 6 7
8 23
Shift System

Item
Description
Qty
Order Part No.
Notes
Cover Assy. (includes Item 2)

Cover Bearing
Self-Tapping Screw & Washer Assy.
Cover Gasket
Cover Plug
Actuating Lever Pin
Clevis Pin
Actuating Lever, Pin & Block Assy.
73486
73487
73481
88053
73488
28325
73456
73498
84803
84804
73490
73492
73491
47641
73496
111406
73493
96916
32832
32826
73497
73494
73495
82428
82429
73481
58309
56659
(DT only) Cover# 73484-NSS

(RT only) Cover# 73485-NSS
2
3
4
5
6
7
8
1
1
1
7
1
1
1
1
1
1
1
1
4
4
1
1
1
2
1
1
1
1
1
1
1
1
1
1
Shift Housing Cover

Seal Ring
Cover Bolt
Lock Nut
Lock Nut
Washer
Piston
Felt Piston Oiler (strip)
Piston "O" Ring
Grommet
Push Rod
Compression Spring
Piston Stop
Housing Assy. (Includes Items 3 & 23)
23
24
25
Housing Bearing
Cap Screw
"O" Ring
9
10
11
12
13
14
15
16
17
18
19
20
21
22
(DT only)
(RT only)
(DT only) Hsg# 84797-NSS

(RT only) Hsg# 84798-NSS
(DT only)
(DT only)
Kits And Assemblies

Piston Air Shift Unit Assy.*
73503
(DT only)
Piston Air Shift Unit Assy.*
73507
(RT only)
(*Both Assy - Electric Over Air or Straight
Air)
(*Both Assy - Include Items 1-23)
Note: NSS-Not Serviced Separately
37
461, 521, 581, 601 Forward/Rear Housings

All drive axles are mounted in Spicer fabricated steel axle housings. These housings are developed to meet specific OEM
requirements for dimensions, suspension mounting and brakes. Many of the most commonly-used housings are referenced in
the accompanying parts list along with the OEMs currently specifying them. If the housing being replaced is not listed and
replacement is necessary, provide the truck dealer with the following information:
a. Information from metal tag.
b. Year, made and model of the
truck.
c. Axle model and ground loading
capacity.
d. Axle specification number.
e. Type of brakes used.
XXXXXXX
Identification Tag
PT NO.
HSG MODEL
HSG CAP.
SERIAL NO..
LBS.
651 Housings
These tandem drive axles are mounted in Spicer cast steel axle housings and are fitted with a wide variety of suspension
mounting bracketry on the basis of OEM specification. Should replacement of the housing become necessary, provide the truck
dealer with the housing subassembly number (SA No. - see drawing for location).
If this number is not available, provide the truck dealer with as much as the following information as possible:
a. Axle specification number
b. Year, make and model of the truck
c. Axle, model and ground-loading capacity
d. Type suspension (if known)

Housing Subassembly Number
including tubes
38
X X X XX
S XXXXXX
SA XXXXXX
XXXXX
XXXXX
Axle Shaft Configurations

These axles will be found with a number of different axle shafts, on the basis of OEM specification.
When ordering replacement axle shafts, note the part number stamped in to the flange.
HOLE
TYPE
R
HOLE
TYPE
T
HOLE
TYPE
S
.635
.775
.948
.A
Models D/R 521, 581, 601

36 Involute Spline
2-1/4 Diameter
Track
"A" Length
Narrow
Intermediate
Wide
Wide Wide
41 1/4"
42 1/4"
44 1/4"
45 1/4"
72"
74"
78"
80"
Type "R"
Type "S"
Type "T"
119903
126195
126196
119904
126599
126600
126601
126602
Model D/R 651

36 Involute Spline
2-1/4 Diameter
Track
"A" Length
Narrow
Intermediate
Wide
Wide Wide
41 1/4"
42 3/4"
45 1/4"
47 3/4"
72"
75"
80"
85"
Type "R"
119903
119409
119904
119905
Track Width
Track width can be determined by measuring the
distance between the brake flanges.
Track Width
Flange-to-Flange Measurement
72"
75"
80"
85"
52.125"
55.125"
60.125"
65.125"
39
D521 / D581 / D601 / T521 / T601 / S521 / S601

111210 9 7 8 12
4
Axle Housing
ID Tag
6
Item
Qty
Axle Shaft (36 Spline, 2-1/16" shaft dia.) 2

461 Series only
For 521, 581, 601 & 651 Series see page 39
7
8
9
10
11
12
13
13
Hub Bearing Adjuster Nut

(Forward and Rear Axles)
Bearing Adjuster Lockwasher
Axle Housing Assy
Axle Housing Cover
Magnetic Drain Plug
Cover Locating Dowel
Cover Cap Screw
Cover Stud
Taper Dowel
Nut
Lockwasher
Stud
Stud
14
15
15
16
16
17
18
Taper Dowel
Nut
Nut
Lockwasher
Lockwasher
Cap Screw
Lockwasher
3
4
5
6
D521 / D581 / D601 /

T521 / T601 / S521 / S601
Description
2
2
2
1
1
1
1
1
11
4
11
12
10
8
4
4
10
12
10
12
2
2
13 1416 1517 18
Order Part No.
Notes
126958
110889
110890
113335
119881
119882
119883
(42" long, .948 taper holes)

(40 7/8" long, .638" thru holes)
(41 1/16" long, .948" taper holes)
(40 3/32" long, .762" thru holes)
(see Note 1)
(varies by OEM)
See OEM Catalog
See corresponding model parts list in this catalog
54254
75130
7641
79558
49982
83481
42364
90415
36435
36435
51212
83482
90208
90208
90422
90422
99708
11167
Forward Axle
Forward Axle
Forward Axle
Forward Axle
(Short) Rear Axle
(Long) Rear Axle
Forward Axle
Forward Axle
Rear Axle
Forward Axle
Rear Axle
(12 pt.) Forward Axle
Forward Axle
Breather Valve
Snap Cap
809560
126980
Not Illustrated
Not Illustrated
Reducer Adapter
809561
/8" to 1/8" Not Illustrated
Note 1: Not interchangeable with older design -78944 (3/8" thick), 95372 (9/16" thick), 11249 (7/16" thick) nuts, or 11245 bearing adjuster nut
locks.
40
D651 / T651 / S651 Tandems

1112 13 9
10 13
6
Housing Identification
(back side)
4
2
Item
1
2
3
4
5
6
7
8
catalog
9
10
11
12
13
14
14
Description
Qty
Axle Shaft
Hub Bearing Adjuster Nut

Bearing Adjuster Lockwasher
Axle Housing Spindle Tube
Spindle Tube Set Screw
Axle Housing
Magnetic Drain Plug
Axle Housing Cover
4
2
2
2
1
1
1
11249
11245
82620
NLA
2
1
11
11
12
10
8
4
4
10
12
10
12
2
2
7641
85454
85453
25348
90414
36435
36435
51212
83483
90208
90208
90422
90422
99708
11167
Cover Locating Dowel

Cover Cap Screw
Cover Stud
Nut
Lockwasher
Stud
Stud
Taper Dowel
Nut
Nut
Lockwasher
Lockwasher
Cap Screw
Lockwasher
Order Part No.
14
15 17 16 18 19
Notes
See Axle Hsgs & Shafts: Axle Shaft Configurations
See OEM Catalog

54254
See corresponding model parts list in this
Forward Axle
(Short) Rear Axle
(Long) Rear Axle
Forward Axle
Forward Axle
Rear Axle
Forward Axle
Rear Axle
(12 pt.) Forward Axle
Forward Axle
Breather Valve
809560
Not Illustrated
Snap Cap
126980
Not Illustrated
Reducer Adapter
809561
D651 / T651 / S651
15
16
16
17
17
18
19
8" to 18" Not illustrated
41
Appendix
Single Reduction
Ring Gear and Pinion Identification
Ring Gear
Ring Gear and Drive Pinion are matched

parts and must be replaced in sets.
Complete identification is stamped on
both parts shown in the adjacent drawing.
Order by Spicer "Set No." which
includes drive pinion nut.
L703
8 86 78
EA-93
39-6
Matched Gear Set Number Part Number
JF-1
Manufacturing Numbers
Ring Gear Teeth
Pinion Teeth
Pinion
Self Locking Nut
Part Number
Side
7 93
85405
JD7
L7038
Pinion Teeth
Ring Gear Teeth
6-39
Front
Double Reduction
Ring Gear
L703
7 5172
39-6
Matched Gear Set Number
Part Number
Ring Gear Teeth
EA-93
9
JF-1
Pinion Teeth
Pinion
Self Locking Nut
Part Number
74797
Side
7 93
Pinion Bearing Spacers
JD7
L7038
Pinion Teeth
Ring Gear Teeth
6-39
Front
Pinion Bearing Spacer size is equal to thickness in inches. The most commonly used spacers are indicated with an
asterix*.
42
Size"
Part#
Size"
Part#
Size"
Part#
Size"
Part#
.167
.168
.169
.170
.171
.172
.173
.174
.175
91679
91680
91681
91682
91683
91684
91685
91686
91687
.176
.177
.178
.179
.180
.181
.182
.183
.184
91688
91689*
91690*
91691*
91692*
91694*
91696*
91698*
91700*
.185
.186
.187
.188
.189
.190
.191
.192
.193
91702*
91704*
91706*
91708*
91710*
91712
91714
91716
91718*
.194
.195
.196
.197
.198
.199
.200
.201
.202
91719
91720*
91721
91722
91723*
91724
91725
91726
91727
Appendix
Drive Pinion and Gear Set

Single Reduction - 18" Gearing
Ratios
Forward Axle Models: DS461-P, DS521-P, DS581-P
Rear Axle Models: RS461, RS521, RS581
Gear Set
Gear Set
Gear (NSS)
Pinion (NSS)
Gear (NSS)
41,2.100" Dia.
Pinion (NSS)
41,2.100" Dia.
3.55
122667
126678(39)
126679(11)
122668
111349(39)
126677(11)
3.70
3.90
4.11
4.33
4.56
4.88
5.29
5.43
6.17
6.50
6.67
122334
123333
122335
122336
122337
122338
211333
122339
122340
212890
213287
98160(37)
99900(39)
94381(37)
78856(39)
78858(41)
78860(39)
127339(37)
78862(38)
78864(37)
128028(39)
107888(40)
126161(10)
127047(10)
126162(9)
126163(9)
126164(9)
126165(8)
127327(7)
126166(7)
126167(6)
128029(6)
128052(6)
121887
123334
121888
121889
121890
121891
211335
121892
121893
212891
213288
88500(37)
99896(39)
88502(37)
52999(39)
73312(41)
53001(39)
127338(37)
53003(38)
53005(37)
128030(39)
53007(40)
126120(10)
127048(10)
126121(9)
126118(9)
126125(9)
126119(8)
127328(7)
126122(7)
126123(6)
128031(6)
128054(6)
Dual Range and Planetary Double Reduction - 18" Gearing
Ratios
Forward Axle Models:

DT461-P, DP461-P, DT521-P, DP521-P, DT601-P
DP601-P, DT651-P, DP651-P, TP/SP601, TP/SP651
Rear Axle Models:

RT461, RP461, RT521, RP521, RT601, RP601,RT651, RP651
Gear Set
Gear Set
Gear (NSS)
Pinion (NSS)
Gear (NSS)
41,2.100" Dia.
3.70/5.04
3.90/5.32
4.11/5.60
4.33/5.90
4.56/6.20
4.88/6.64
5.43/7.39
6.17/8.40
122387
124444
122388
122389
122390
122391
122392
122393
126567(37)
127183(39)
126569(37)
126571(39)
126573(41)
126575(39)
126577(38)
126579(37)
126161(10)
127047(10)
126162(9)
126163(9)
126164(9)
126165(8)
126166(7)
126167(6)
Pinion (NSS)
41,2.100" Dia.
122394
124445
122395
122396
122397
122398
122399
122400
126568(37)
127184(39)
126570(37)
126572(39)
126574(41)
126576(39)
126578(38)
126589(37)
126120(10)
127048(10)
126121(9)
126118(9)
126125(9)
126119(8)
126122(7)
126123(6)
Gear & Pinion Information
43
Appendix
Differential Carrier Assemblies

These assemblies are complete, less input yoke and dual range shift units.
Single Reduction Models
DS/RS461-P / 521-P / 581-P
Gear Ratio
3.55
3.70
3.90
4.11
4.33
4.56
4.88
5.29
5.43
6.17
6.50
6.67
44
Dual Range Models

DT/RT461-P / 521-P / 501-P / 651-P
Forward Assy
36 Involute Splines
Rear Assy
952103
674514
674611
674515
674516
674517
674518
674613
674519
674707
674708
213370
952104
674520
674612
674521
674522
674523
674524
674614
674525
674709
674710
213371
Gear Ratio
Forward Assy
36 Involute Splines
Rear Assy
36 Involute Splines
3.70/5.04
3.90/5.31
4.11/5.60
4.33/5.90
4.56/6.20
4.88/6.64
674609
674828
674526
674527
674528
674529
674610
674829
674531
674532
674533
674534
5.43/7.39
6.17/8.40
674530
674912
674535
674908
Appendix
Differential Carrier Assemblies

These assemblies are complete, less input yoke and dual range shift units.
Planetary Double Reduction Models
DP/RP461-P / 521-P / 601-P / 651-P
Gear Ratio
5.04
5.31
5.60
5.90
6.20
6.64
7.39
8.40
Forward Assy
36 Involute Splines
Rear Assy
36 Involute Splines
952082
952140
952083
952084
952085
952086
952087
952088
952089
952141
952090
952091
952092
952093
952094
952095
Differential Carrier
Assemblies
45
Appendix
D-Input
D-Output
R-Pinion
119430
119429
113866
210736
210737
210724
D-Input
D-Output
R-Pinion
210751
210749
Old Seal
Part Number
New Seal
Part Number
Location
210749
Tool Number
Used
210750
46
Appendix
New Oil Seals for Input and Output Yoke Assemblies

Starting in the 1st quarter of 1994, Spicer will begin servicing all 461,521,581,601,651 Axle Models with new Microlip Oil Seals. This product
improvement will supersede existing Yoke/Slinger Assemblies. Using Oil Seal Driver Kits is reccommended. The charts below show part
supersession from "OLD" to "NEW" Yoke/Slinger Assy's and include other information concerning the inter-changeability of the "OLD" and
"NEW" parts.
Basic Overhaul kits, Bearing kits with Oil Seals and other kits that have the old seals in them will be updated to include the new seals these
are still compatible with the OLD Yoke/Slinger assemblies.
New Yoke/Slinger Assemblies on Forward Axles must use the Microlip seals at the D-Output and D-Input, as result, the NEW Yoke/Slinger
kits for Forward Axles will include the Microlip seal.
The Rear Axle pinion Yoke/Slinger assemblies will not contain Microlip seals for Rear Axles you may use the NEW Yoke/Slinger assemblies
with either the old Triple Lip seal or the new Microlip seals.
If you have any questions call your Dana representative.
Yoke and Slinger Assemblies

R-Pinion (Rear Axle)
D-Output (Forward Axle)
"NEW" Assemblies do not include Microlip Seal

"OLD" Assy No#
"NEW" Assy No#
"NEW" Assemblies include Microlip Seal

Yoke Series
"OLD" Assy No#
"NEW" Assy No#
72N
1610
1610
1610
1710
1710
1710
1760
1760
1810
1810
72N
1610
1710
1760
1810
216478
216479
216480
216481
216482
Yoke Series
126319
126547
126539
126587
126549
126541
126589
126551
126543
126545
126553
128888
128889
128882
128883
128890
128884
128885
128891
128886
128887
128892
126317
126650
126651
126652
126653
"OLD" Oilseal # 119429

"NEW" Microlip Oil Seal # 210737
The 119429 Oil Seal cannot be used with the NEW style Yoke/Slinger Assy.
The 210737 Oil Seal may be used with OLD Yoke/Slinger Assemblies
Use Seal Driver #210751 for installation of the 210737 oilseal.
"OLD" Oil Seal # 113866

"NEW" Oil Seal # 210724
The 113866 Oil Seal may be used with the "NEW" Yoke/Slinger Assemblies.
The 210724 Oil Seal may be used with "OLD" Yoke/Slinger Assemblies.
Use Seal Driver #210749 for installation of the 210724 oilseal.
D-Input (Forward Axle)

"NEW" Assemblies include Microlip Seal
Yoke Series
"OLD" Assy No#
126318
126581
126686
126583
126688
126690
126585
216477
216471
216472
216473
216474
216475
216476
"OLD" Oil Seal # 119430

NEW" Oil Seal # 210736
The 119430 Oil Seal cannot be used with the "NEW" style Yoke/
Slinger Assemblies.
The 210736 Oil Seal may be used with OLD Yoke/Slinger
Assemblies.
Use Seal Driver #210749 with Driver Insert 210750 for installation
of the 210736 Oil Seal.
47
Input/Output Yoke
Information
82N
1710
1710
1760
1760
1810
1810
"NEW" Assy No#
Appendix
Input and Output Yokes

See information for New Oil Seals for Input and Output Yoke Assemblies before ordering
Forward Axles
Input (Yoke & Slinger) (46 involute splines)
Yoke
Series
82N
1710
1710
1760
1760
1810
1810
Joint
Angle
Style
30.0
22.5
30.0
30.0
30.0
30.0
X
Y
Z
Y
Z
Z
Y
Rear Axles
Pinion (Yoke & Slinger) (41 involute splines)
Part
No.
Yoke
Series
Joint
Angle
Style
126318
126581
126686
126583
126688
126690
126585
72N
1550
1610
1610
1610
1710
1710
1710
1710
1760
1760
1810
1810
18.0
24.0
26.0
45.0
29.0
30.0
39.0
42.5
29.0
30.0
30.0
30.0
X
Z
Z
Y
Y
Z
Y
Z
Y
Y
Z
Y
Z
X Thru Holes / Half Round (U-Bolt)

Y Full Round
Z Tapped Holes / Half Round (Brg. Strap)
STYLE X
Thru Holes / Half Round

(U-Bolt)
48
126319
126537
126547
126539
126587
126549
126541
127702
126589
126543
126551
126545
126553
Output (Yoke & Slinger) (41 involute splines)
Yoke Styles:
CUT 61904-4/93
Part
No.
Yoke
Series
Joint
Angle
Style
72N
1610
1710
1760
1810
45.0
38.0
38.0
30.0
X
Y
Y
Y
Y
STYLE Y
Full Round
Part
No.
126317
126650
126651
126652
126653
STYLE Z
Tapped Holes/ Half Round

(Bearing Strap)
For specing or service assistance, call 1-877-777-5360 or visit our website at www.dana.com
Dana Commercial Vehicle Products Group

3939 Technology Drive
Maumee, Ohio, USA 43537
www.dana.com
All applications must be approved by the Application Engineering Department. Specifications and/or design are subject to change without notice or obligation.
Printed in USA
AXIP-0085 01/94

Spicer AXIP 0085

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Spicer Tandem Axles

Illustrated Parts List

DS461-P DS521-P DS581-P ---------------------------------------------------------RS461 RS521 RS581 ------------------------------------------------------------------

Dual Range & Planetary Double Reduction

Planetary Double Reduction

Axle Housings & Shafts

Dual Range Models

Planetary Double Reduction Models

Dual Planetary & Double Rduction Model Configurations

Both high-entry w/ inter-axle differential & special lube system

Both high-entry w/out inter-axle differential

High-entry forward, standard rear w/o inter-axle differential

Both high-entry w/out inter-axle differential.

Ordering Spicer Parts

Kits and Assemblies

* Other pertinent information is listed in tables or parts listings as required.

Effectively using a parts listingExample

Order this quantity

Order Part No.

Kits And Assemblies

Contents Identified with *

Using the IPL

How To Use The Illustrated Parts List

Axle Specification Number

Axle Shaft Part Number

D - Forward Tandem Axle

Older Model Serial Numbers

Order Part No.

Includes items 2-5, 8-14

Diff. Carrier & Bearing Caps

Diff. Case (Plain Half) NSS

Replaced old #79898

See Appendix: Gear & Pinion Information

See Appendix: Gear & Pinion Information

Cage #78932, Includes Item 31

Order Part No.

Pinion Bearing Cage Shim

Output Shaft Washer

See Appendix:Input/Output Yoke Information

Order #78936 Brg Assy

Output Shaft Bearing Race Inner

Includes Items 46-49

Includes Items 60-65

Order Part No.

2.350" dia.) NSS

Carrier Cover Cap Screw

Includes Items 74, 78

Includes Items 85-86, 37 & 47

Order Part No.

See Shift System: Lockout Assembly

Kits And Assemblies

Contents Identified with *

Oil Seal & Shim Kit

Includes 33,46,75,78 &RTV

Lube Pump Replacement Kit

Wheel Diff Case Kit