Factory Talk SE Advance Lab
Factory Talk SE Advance Lab
Factory Talk SE Advance Lab
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identify a hazard
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Contents
Before you begin ........................................................................................................................................... 4
About this lab .................................................................................................................................................................................... 4
Tools & prerequisites ........................................................................................................................................................................ 4
Lab 1 - Understanding and Using Exception and Compression ................................................................... 6
Lab 2 - FactoryTalk Historian Tag Types .................................................................................................... 15
Lab 3 - Using Performance Equations and Totalizers ................................................................................ 22
Section 1 Performance Equations ............................................................................................................................................... 22
Section 2 - Totalizers ...................................................................................................................................................................... 32
Lab 4 FTLD Interface Buffering and Redundancy ................................................................................... 38
Section 1 - Interface Buffering ........................................................................................................................................................ 38
Section 2 - Interface Redundancy................................................................................................................................................... 45
Lab 5 - Using and Displaying Audit Information .......................................................................................... 65
Lab 6 VantagePoint Dashboards with Historian Data .............................................................................. 74
Lab 7 - Accessing FactoryTalk Historian SE Data via OLEDB ................................................................... 91
Lab 8 - Configuring Event Framing and Using BatchView........................................................................ 107
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1. Set VMware images (DATA, SERVER and CLIENT) to Beginning of Lab snapshots.
2. Start the VMware images for the labfirst SERVER until fully running, then DATA until fully running and finally
CLIENT until fully running.
About this lab
Welcome to the FactoryTalk Historian Advanced Lab! This session provides you with an opportunity to explore more advanced
features of FactoryTalk Historian Site Edition. The following sections explain what youll be doing in this lab session, and what
you will need to do to complete the hands-on exercises.
FactoryTalk Historian Site Edition is a solution for optimizing your manufacturing process through the analysis of historical data.
Historian provides the capability to collect, store, analyze, and visualize data using a powerful capturing engine and a powerful
set of reporting tools such as time-series trends and easily generate reports using Microsoft Excel.
This lab is a pick and choose lab, with eight (8) different labs to choose from. Each lab will take about 30-45 minutes, so it is not
expected that you will finish all eight labs. You will be able to download this manual after RSTechED, for further learning later.
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DATA: A Windows 2008 Server computer to act as a data collector using a FactoryTalk Live Data Interface.
SERVER: A Windows 2008 Server computer to act as a FactoryTalk Directory and FactoryTalk Historian Site Edition
and VantagePoint Servers. Internet Information Server (IIS), Microsoft SQL Server 2008 Standard Edition have also
been pre-installed. SoftLogix controllers and RSLinx Enterprise are on this image as well.
CLIENT: A Windows 7 Enterprise computer to act as a client for FactoryTalk Historian SE and VantagePoint.
Communications Overview:
Host PC
Virtual Ethernet
DATA
SERVER
(FTDirectory,
FTHistorian SE and
FTVantagePoint
Servers, SoftLogix
and RSLinx)
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CLIENT
(FTHistorian and
FTVantagePoint Clients)
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2. Start System Management Tools (SMT) by going to Start > All Programs > Rockwell Software >
FactoryTalk Historian SE > System Management Tools.
3. Do these steps in this order:
Search for and display the tag ending in *MachineStep (Click Tag Search button, specify *MachineStep in Tag Mask
field, click Search, select tag and click OK)
Click on this tag in the upper pane to make sure it has focus
4. Note that this tag currently has default Exception and Compression attributes.
Verify these attributes are currently set as follows:
Compressing: On
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6. Verify that the value of this tag is incrementing from 0 to 5 (0, 1, 2, 3, 4, 5) over approximately a one minute
period, then resetting to 0 and incrementing to 5 again, repeatedly. Watch at least one complete cycle.
Click Get events to get the last two hours of data in the archives for this tag. Note default Start time of *-2h (two hours
ago) and End time of * (now).
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8. Scroll down the list of Value/Event Time entries. Are you seeing values for this tag of 0, 1, 2, 3, 4 and 5 over
and over again? Or, are you seeing "filtered" data "skipping" some of the values such as in the below example,
"filtered" by exception and compression? (skipping of values is what you should be seeing at this time).
9. This behavior is how this tag's values are archived when using "default" exception and compressions settings.
For the purpose of this training, and a more realistic set of data for this step type of tag, we want to be sure
that all changes in this tag's value are archived.
10. Go back to Point Builder for this tag and change attributes as follows:
Exception Deviation: 0
Compression Deviation: 0
Compressing: Off
11. Click the Save icon and verify receiving "Successfully edited point..." message.
12. Wait two minutes (IMPORTANT!) to be sure the FactoryTalk Live Data (FTLD) Interface has enough time to put
your changes in effect.
13. Did you wait two minutes?? If not, wait. If so, go back to Data > Archive Editor. Click the Get events button
and scroll to the bottom of your Value - Event Time window. You should be seeing values archived no longer
"skipping" or "filtering" data. Be sure to scroll to the bottomthe results we want to see will only be during the
last few minutes, not during the majority of the two hours of data being shown. Your most recent data should
appear as follows (so skipping of values):
14. Compare these values to the ones you had seen back in step 8. By adjusting the Exception and Compression
settings you have significantly changed what values end up in the archives. Close the SMT.
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2. Start System Management Tools by going to Start > All Programs > Rockwell Software > FactoryTalk
Historian SE > System Management Tools.
3. Do the following steps in this order:
Search for and select the tag ending in *TempZone1 (Click Tag Search button, specify *TempZone1 in Tag Mask field,
click Search, select tag and click OK)
4. Verify that this tag's value remains "static" (unchanging) for approximately 45 seconds, then changes rapidly for
approximately 15 seconds. The value changes from between 65 to around 395 during this time period. This
behavior should repeat relatively consistently, creating one minute "cycles".
5. In System Management Tools (SMT), do the following steps in this order:
Change Start time to *-1m to get last one minute of data from archives
Note that in below graphic the window size is reduced so you don't see all values returned, but you should be getting
around 14-17 events every minute from the archive for this tag
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6. Minimize the SMT and start VantagePoint Trend by going to Start > All Programs > Rockwell Software >
FactoryTalk VantagePoint > Trend.
7. In the Model, navigate to System > Sources > FactoryTalk > localhost > Historians > Production Historian
> Tags and double-click on or drag the tag ending in TempZone1 to the plot surface.
8. In the above Trend you should visually be seeing the behavior you noticed earlier, every 45 seconds the tag
ranges between 65 and 395 over a 15 second period.
9. Minimize Trend and go back to the SMT.
10. Do the following steps in this order:
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11. Note that this tag is currently using default settings from when it was originally brought into Historian with the
FactoryTalk Administration Console. Current settings should be:
Exception Deviation: 10
Compression Deviation: 20
13. Note that these settings are in no way "recommended" or necessarily "typical" settings to be used in any other
case except for purposes of this training lab. Your settings should now appear as follows:
14. Click the Save button and look for "Successfully edited" message in the Session Record:
15. Wait for two minutes (IMPORTANT!) and then go to Data > Archive Editor in the SMT and click the Get events
button. If you closed the SMT you will have to again search for the tag ending in *TempZone1. You should now
be seeing only 9-11 events in a one minute period. Earlier you were getting 14-17 events.
16. Return to the VantagePoint Trend that you had minimized earlier and review how that previous trend appeared.
Click the Refresh button and you should get an updated trend that looks similar to what you had seen before.
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17. A key outcome of this lab is that you have seen that by increasing the amount of exception and compression you
have cut the amount of data going into the Historian Archive significantly...from approximately 17 values every
minute to only 11. And, the overall trend of the data looks similar. Less data stored with similar trend of data
over time.
18. Be aware, however, that the amount of data being discarded in this case could be significant in some cases and
care needs to be taken not to filter data with exception and compression "too much".
19. To better visualize the changes that have taken place, right-click on the Trend plot surface and select Properties
> Trace:
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21. See if you can find where the changes you made to your exception/compression took place (you may need to
change the trend to Last 10 minutes). In the below example, you can see that soon before 1:16:39 PM on
8/6/2012 the changes took place, with less points being archived in the same amount of time. See especially
how the filtering reduced the number of points archived during the "ramping down" of the value back to the
minimum? Can you find this point in your data?
22. Use the SMT to set the attributes on the TempZone1 tag back to the following:
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Advised (the default) RSLinx Enterprise polls a tag at a Scan Class rate (default of 1 second). When the value of this
tag changes, RSLinx passes the value and timestamp on to the FTLD Interface.
Polled RSLinx Enterprise polls a tag at the Scan Class rate. The FTLD Interface is polling RSLinx at the same rate
for tag values.
Event A second trigger tag is monitored. This tag is monitored for a particular change, either Increment, Decrement,
Anychange or Nonzero. When this trigger happens, the Event tag is read by the Interface.
Output A Source Tag is monitored, and when this tag changes the value of this tag is written to the Output Tag. This
is how FactoryTalk Historian could send data outside of itself, such as to a Controller or HMI.
Start System Management Tools from Start > All Programs > Rockwell Software > FactoryTalk Historian SE >
System Management Tools
Click Get events to see the last 2 hours of archived data for this tag
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3. This tag is remaining relatively "static" or unchanging for 30-45 seconds, and then is changing rapidly for about
15 seconds. Scroll through the list of Value/Timestamps and see if you can see a time where there is a "gap" in
changing data. The largest gaps should be between when the tag was static at approximately 65 and jumped
in value. In the below example, there is a 3 second "gap" followed by a 43 second "gap". Try to find similar
gap(s) in your data.
4. The reason this tag is currently giving "gaps" in data is that the data is not changing at this time, or, if it is but
only slightly, it is being filtered with exception and compression. There are applications where it might be
required to archive data at some minimum time interval, whether or not it changes. A Tag Attribute called
Exception Deviation Maximum Time (ExcMax) can be used as the first step to achieve this functionality. Do the
following steps in this order:
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5. Click Save icon and look for "Successfully edited point" message in the Sessions Record.
6. Go to the Classic Tab, and change Location3 (controls Tag Type) from a 1 (Advised Mode) to a 0 (Polled
Mode).
7. Save your change. As Polled Mode, the FTLD Interface is asking RSLinx Enterprise for the value of the tag at
the tag's Scan Rate. This is currently every one second, determined by the 1 in Location4 (controls Scan
Class). The Interface then decides based on the Exception settings, including ExcMax, whether or not to send
the value/timestamp to the Historian Server for possible archival (depending on Compression settings). When in
Advised Mode, RSLinx Enterprise would never send the value to the Interface, "unless" it had changed since the
last time it sent the value/timestamp. So, the Interface would never have a chance to send the value/timestamp
to the server when it wasn't changing.
8. Wait two minutes (IMPORTANT!) to give the FTLD Interface time to see these tag edits. Go back to Data >
Archive Editor and click Get Events.
9. Scroll down to the bottom of the data and look for value/timestamps such as the below. Even though the tag's
value did not change, value/timestamps are archived at least every 10 seconds. Note that when a value
"outside" the 10 second window is archived, the "previous value" is archived as well. That is why you should be
seeing "pairs" of the same value in the archive, one second apart. The tag was being "polled" every second,
and if it didn't change there was a value archived anyway from "outside" the 10 second window, and its previous
value that would have been "inside" the 10 second window.
10. When done confirming/observing the above results, in Points > Point Builder change the attributes of the
TempZone1 tag back to the following:
Change Compressing to On
Location3 to a 1
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5. Location3 is currently set to 1 which is Advised Mode. Location4 is set to 1 which is identifying a 1 second
Scan Class for this tag. Change Location3 to a 0 for Polled/Event collection mode.
6. If you save and "only" made the above change, the tag would be in Polled mode, with the Interface polling
RSLinx Enterprise for the value of the tag every second. We actually want this tag to act in Event mode,
updating when some "event" or "trigger" occurs. Do these steps in this order:
In the Exdesc field, enter the following (Note that "EVENT" must be uppercase!):
EVENT='RA Foods:RSLE:BL1.Program:Proof_Oven.SimpleMachineStep' Nonzero
Note in the above there should be spaces between RA and Foods, and between MachineStep' and Nonzero.
Click the Save icon and look for "Successfully edited point" message
7. Go back to Data > Current Values and add the *Proof_Oven.SimpleMachineStep tag to your display and click
Start Updating. If it was left in the Start Updating mode, after you add this tag you may need to select Stop
Updating and then Start Updating again. You should see that instead of every one second, the value of the
Timer.ACC is now updating only when the MachineStep tag triggers the read, by changing to anything
"except" a zero.
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1. On the Client image, got to System Management Tools (should be open from previous steps).
2. Go to Points > Point Builder and add tag RA Foods:RSLE:BL1.StorageDint1 (be sure you click on to
highlight this tag once you've added it to the tag list).
3. On the Classic Tab, change Location3 to a 2, in order to make this an Output Tag.
4. Back on the General Tab, use the Source tag Search button to select the *Shift_Timer.ACC tag.
7. To see the actual value of the *StorageDint1 output tag in the controller, start FactoryTalk Data Client by going
to Start > All Programs > Rockwell Software > FactoryTalk Tools > Rockwell Software Data Client.
8. Select FactoryTalk and then Network directory.
9. Under $Global, select RA Foods and click OK.
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11. Select BL1 > Online, then StorageDint1 (dont pick StorageBool1 by accident!) and finally click OK.
12. Position Data Client over the top of System Management Tools (SMT) such as below. Note that when the
value of the Shift_Timer.ACC changes (Source Tag), very soon after the StorageDint1 tag (Output Tag) is
written to with the same value. This is how FactoryTalk Historian SE can write to a destination, in this case a
SoftLogix controller tag.
13. When done verifying above, close the SMT and Data Test Client.
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In addition to all the basic arithmetic operators, the Performance Equation subsystem provides a large number of builtin functions that you can use to perform more complex operations, such as taking the sine or cosine of a point value,
taking the average of a tag's value over time, etc.
The Totalizer subsystem performs common calculations such as totals, averages, minimum and maximum values, and
standard deviations. Output of a calculation is stored in a Historian point.
2. Launch the System Management Tools (SMT) by going to Start > All Programs > Rockwell Software >
FactoryTalk Historian SE > System Management Tools.
3. Expand the Points category and select the Performance Equations plug-in. Then, click the New button.
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4. Our first Performance Equation is going to be a Fahrenheit to Celsius conversion. On the General tab, do the
following steps:
Click the Evaluate button just to make sure you dont get an error. If you do get an error, check your syntax carefully.
Your actual evaluated data value will likely differ from the 18.333 shown below:
Change the timestamp assignment option to The timestamp of the triggering event
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Tip - FactoryTalk Historian tag name length is typically limited to 256 characters. However, when a tag
name is used with event-based scheduling with a Totalizer or Performance Equation, the event tags length
cannot exceed 73 characters. This would be when used as part of an event expression in a Totalizer, or
the Event tag in a Performance Equation.
Exception Deviation to 0
Compressing to Off
Tip - The above settings are totally dependent on the situation and may be different in real applications. In
this case we are doing a calculation on a source tag that has already gone through exception and
compression before going into the archive. This performance equation is doing a calculation based on that
value and for purposes of this lab we want to archive all results. So, we are using zero exception and no
compression.
8. Click the Save toolbar button and check for a success message in the session record:
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Search for and display the two TempZone1 tags. You could use Tag Mask of *TempZone1* for this Search.)
You should see the TempZone 1 Deg C Performance Equation tag display calculated Celsius values from the source
TempZone1 tags Fahrenheit values
1. Go back to Points > Performance Equations and click the New button.
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2. Lets say we need to do maintenance on the Proof Oven when the temperature zones are so many minutes or
hours over a certain temperature. In this case, as a starting point for such a set of calculations, we will create
one Performance Equation to calculate the number of minutes TempZone1 is over 200 degrees in the last hour.
First, do the following steps on the General tab:
Descriptor of Minutes in last hour TempZone1 greater than 200 degrees Fahrenheit
Enter following Equation (Hint: Use Tag Search button to fill in tag name rather than type in!):
TimeGT('RA Foods:RSLE:BL1.Program:Proof_Oven.SimpleTempZone1','*-1h','*',200) /60
Click Evaluate. You should be getting a value similar to the below and no errors
Tip - The TimeGT (time greater than) function includes the Tag Name, Starttime, Endtime and Value to be
greater than in the parentheses that follow. The result is a value in seconds. In the above, we are dividing
by 60 to convert seconds to minutes.
4. On the Scheduling tab, select Clock scheduling and Scan class of 3 which will cause the equation to be
calculated every 30 seconds.
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Tip - At this time the Scheduling tab is not identifying what actual time period the 3 in Scan class
represents. Neither would it if you had entered a 1 or 2. You will do something later in this lab that will
have an effect on this display.
Exception Deviation of 0
Compressing Off
6. Click the Save toolbar button and check for a success message in the session record.
7. In the top window, click on the TempZone1 GT 200 row to make sure it has focus.
8. Now, we want to open the Performance Equation Scheduling batch file to see where we could edit, add or
delete scan classes if desired. Go to the SERVER Image.
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10. Click the Create New Interface Instance from .BAT file button.
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12. As you can see, this interface is set at default to have three scan classes1, 2, and 3at 1 minute, 2 minutes
and 30 seconds respectively.
13. Do not make any changes, but note the buttons above the scan class list that would allow you to add, delete
and/or reorder the scan classes.
15. Go back to the CLIENT image that should still have the SMT open on the Performance Equations editor.
16. Close the SMT.
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17. Reopen the SMT (closing and re-opening needed to see desired effect) and do the following steps:
Click Search (the binoculars icon) to list existing Performance Equation tags.
On the Scheduling tab, note you now have a drop-down list box to select scan class and the time represented by this
scan class is shown. Compare to what you had seen previously in step 4.
Tip - This functionality exists because of what you did in the ICU on the Serveryou created the
Performance Equation (PE) Scheduler Interface Instance. We could have done this before we created the
Clock scheduled tag, but we wanted you to see the before and after. From now on, as you create
additional PE tags, this functionality will continue.
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You may see this tag occasionally changing by a small amount. Remember we are only calculating this Performance
Equation once every 30 seconds, and the oven temperatures are changing pretty consistently over time in our
simulation.
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Section 2 - Totalizers
Part A Summary Calculation Totalizer Example
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4. We will create a Totalizer to calculate the Moving Time Weighted Average of the Temperature of TempZone1. If
there were multiple TempZones, this type of totalizing average temperatures could be used for determining
maintenance needs, comparing efficiencies of different TempZones, etc. Start by doing the following steps on
the Name & Type tab:
5. On Sampling tab, specify Whenever a new source tag event occurs (Natural).
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Exception Deviation of 0
Compressing Off
Search for and monitor the tags TempZone1 and TempZone1 Average Temp
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1. In the SMT, go to Points > Totalizers and click the New button.
Count Events
Block equal to 5 (we want the Totalizer we are creating to keep track of the number of cycles the Machine has gone
through, and we will consider reaching MachineStep 5 a cycle)
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Tip - These settings will cause the Totalizer to accumulate events every hour on the hour, write final results
at the end of the hour, reset and start the count again. Write interim results set to At source time (ramp)
will cause interim counts to be collected as they occur as well, the count not collected just at the end of each
hour.
5. Save the Totalizer and look for Successfully created totalizer message.
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6. Add the Machine Cycles and MachineStep tags to Data > Current Values. Verify Start Updating is
selected (may have to Stop and Start Updating again). You should see that every time the MachineStep
reaches 5, the Machine Cycles tag increments. If the time on your image is nearing the start of a new hour
(10am, 11am, 12pm, 1pm, etc), you should be able to see the Machine Cycles value reset. If not happening
soon, perhaps you can come back later and watch it occur.
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2. Launch VantagePoint Trend by going to Start > All Programs > Rockwell Software > FactoryTalk
VantagePoint > Trend.
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3. Go to System > Sources > FactoryTalk > localhost > Historians > Production Historian > Tags and click
and drag the TempZone1 tag to the trend surface.
4. Click the Live Mode button and you should see the trend scrolling from right to left, continuously updating.
5. In order to monitor the buffering subsystem, there are queue statistics we can monitor on the computer with
the Interface that is doing the buffering. The FTLD Interface FactoryTalk Historian Server is using is installed on
the DATA image.
6. Switch to the DATA image.
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7. Open the Interface Configuration Utility (ICU) from Start > All Programs > Rockwell Software > FactoryTalk
Historian SE > Interface Configuration Utility.
8. From the drop-down Interface selection box, pick the FTLD1 interface.
10. Notice that this interface is already configured to use the PI Buffer Subsystem.
11. Select Buffered Servers and notice this interface is configured to buffer data for the historian server we are
using, named SERVER.
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15. The result of this command should be similar to the following. The first column of numbers is the count at that
moment. The second column is change since last update. Note that you should be accumulating Total Event
Writes and Total Event Reads, but no Current Queue Events at this time (the interface currently has no need
to buffer data).
16. Leave the Command Prompt open and return to the CLIENT image.
17. Verify that your VantagePoint Trend is still displayed and the TempZone1 tag is still changing.
18. Go to the SERVER image.
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20. Wait for all of the services to stop and the dialog to close itself before proceeding (will take 1-2 minutes).
21. After Historian is fully stopped, go back to the CLIENT image and look at your VantagePoint Trend. When the
Historian Server is shut down, you will see a break and apparent loss of data".
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23. Since the Historian Server is not available, the FTLD Interface is buffering data. You should see Current
Queue Events accumulating (may take several updates).
25. Restart the Historian Server by selecting Start > All Programs > Rockwell Software > FactoryTalk Historian
SE > Start FactoryTalk Historian SE.
26. While the Server is restarting (may take several minutes), return to the DATA image.
27. See if you can catch when the server finishes restarting and the pibufss buffer empties. Current Queue
Events value should go to 0 (zero) and the change since last value should be negative. Again, this may take
several minutes.
28. One the buffer has emptied, return to the CLIENT image.
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30. If you see a gap, to fully refresh the trend, turn Live Mode off and back on again. The trend should be
displaying data with no gaps.
31. Leave VantagePoint Trend open and in Live Mode for the next section of this lab.
32. Go to the DATA image. Make sure the command window has focus and select Ctrl-C to stop the queue
statistics. Close the command window.
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3. Use the ICU on this image to confirm the interface is running (select FTLD1 Interface from drop-down list and
look for "Running" at the bottom of the dialog).
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6. On the CLIENT image, we want to verify the connection to the Historian Server named SERVER. Launch the
AboutPI-SDK utility.
7. Click on the Connections entry, the SERVER checkbox and confirm SERVER connected dialog appears at
bottom.
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10. Click the Create new Interface Instance from .BAT file toolbar button.
11. Navigate to the LDInterface directory and select the FTLDInt_FTLD.bat.bak file. Click the Open button.
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12. You will be prompted to select the Host PI Server. Select SERVER from the drop-down box and click the OK
button.
13. Note that the Interface ID is set to the default value of 1 and will be the same ID as that of our primary interface
on DATA, Interface ID of 1.
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16. Change the radio button to Enable buffering with PI Buffer Subsystem.
17. Read the messages and click OK (you will not start the service YET!).
18. You should be taken to the Buffered Servers dialog. Select SERVER from the drop-down box. Click the OK
button.
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19. First, click General and then click Service on the left. Click Yes make the PIBufss service a dependency. This
dialog would come up later when you start the interface, but since we are finishing the configuration for Buffering
we forced it to appear now to get out of the way.
20. One of the configurations of the Interface on the DATA image that was done in preparation for this lab was to
delete some Scan Classes and enable Disconnected Startup. To make this interface match, first go to the
General tab, click on them one at a time and use the Remove selected scan class button to delete scan
classes 0.05, 0.1 and 0.25.
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22. Click on Disconnected Startup category and select Enable disconnected startup (with point caching).
1. We need to create a shared folder to store a handshaking file that the two redundant interfaces will use to
control their redundancy. Go to the SERVER image.
Tip - A computer running a Historian Server is NOT a recommended place for this shared "handshaking"
folder. However, since it is the only image that will not be running an Interface, we will use it for training
purposes in this lab.
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6. Name the folder FTH_Shared (press Enter after typing name) and then click OK.
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7. Click Next > several times to accept defaults until this screen. Select the second option and then Next >.
Tip - In a real application, you may wish to adjust these permissions for a different user name or group of
users.
8. Click Next > on dialog that follows and then Create on this dialog.
9. Click Close and then close the Share and Storage Management dialog.
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1. Change to the DATA image which should still have its ICU open.
Select Phase 2.
For Synchronization File Path, browse to the FTH_Shared folder on Server (Network > SERVER > FTH_Shared)
and click Open. The file FTLDInt_FTLD_1.dat will be created in this folder.
Carefully confirm all following selections. When confirmed (are you sure?), select Apply.
3. Read this message (we will come back later to finish the configuration) and click OK.
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4. Read and click OK (we will stop and restart the interface later).
6. Make the same Failover selections on this interface as you did on the other. HOWEVER - Select Failover ID #
2 for this instance and Failover ID # 1 for the other instance - IMPORTANT! Verify all below selections
CAREFULLY!
7. Are you sure the settings match especially Failover ID# for this instance of 2 and other instance of 1?
If so, click Apply on above dialog.
8. Read and click OK.
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1. Still on the CLIENT image, go to Services by selecting Start > Control Panel > System and Security >
Administrative Tools > Services.
2. Double-click the FTLD1 Service.
3. Select the Log On tab, and specify to use Administrator account with password of rockwell. Click OK.
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7. Go to Services (Start > Administrative Tools > Services) and make the same changes to the FTLD1 interface
service on this image. Use Administrator with password of rockwell. Click OK.
9. Read and click OK. You will not stop and restart the service YET!
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2. In the ICU, click the Browse button to select the other instance.
3. Click the FTLDInt1 interface on the CLIENT image and click OK.
4. In the tag area, below where you identified the UFO Type and Synchronization File Path, right-click on the
tags and select Create UFO_State Digital Set on Server SERVER:
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6. Right-click on the tag area again and select Create all points (UFO Phase 2).
7. Click the Apply button at the bottom-right of the dialog box and click OK on the Interface Changes Require
Restart dialog box that will appear.
8. Restart the interface. Look for Stopping Service, then Starting Service and then Ready and Running at the
bottom-left of the dialog box. Leave the ICU open.
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12. Click the Apply button at the bottom of the dialog box and then start this interface by clicking Start Interface
service.
13. Click Yes if asked if you would like the ICU to start the PIBufss Service.
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16. Expand the Data category and select the Current Values plug-in.
17. Use the search button to add all of the FTLDInt1_* tags to the current values monitor and click the Start
Updating toolbar button.
ActiveID = 1 or 2 Failover ID# of whichever Interface Node is currently "Primary" and sending data to Historian Server
Heartbeats = Incrementing numbers indicate Interface Nodes with Failover IDs #1 and #2 are responsive
States = Current Primary or Backup state of Interface Nodes, Failover IDs #1 and #2. Under certain conditions could
also indicate Off or Transition
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18. Leaving the SMT open, go to the CLIENT image and the VantagePoint Trend application, which should still be
running from the previous lab. You may see a gap or temporary loss of data from interface configuration
changes and restarts. If not running, start VantagePoint Trend and create a display with a trend of the tag
ending in TempZone1.
19. On whichever of your images currently has the Primary interface, use the ICU to stop the Interface by clicking
Stop interface service.
20. On the CLIENT image, there could be a short delay but then the backup interface should take over. You may
need to stop and start Live Mode, but data collection will continue and no data should be lost.
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23. Did the Interfaces switch roles? The Interface that was previously Backup is now Primary and the Interface
that was Primary is now Backup?
24. Experiment with stopping a Primary interface to verify the Secondary Interface takes over, with no data loss.
Just be sure you dont end up with both Interfaces stopped. You WILL FOR SURE lose data then!
25. When you are finished experimenting, revert back to non-redundant conditions by:
On the CLIENT image, stop the Interface (if still running) with the ICU, then close the ICU.
Use the ICU on DATA image to de-select Enable UniInt Failover, click Apply and Restart the Interface Node.
26. On all three images, close any open applications (SMT, VantagePoint Trend, ICU, etc).
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Tip - The Auditing Mask entered value is a bit mask where each bit refers to a specific database. -1 enables
the audit of all databases. Masked parameter (Point:1, Digital Sets:2, Attribute Sets:4, Point Class:16,
User:32, Group:64, Trust:128, Module:256, Heading:512, TransferRecord:1024, Campaign:2048,
Batch:4096, UnitBatch:8192, Server:16384, Collective:32768, Identity:65536, Identity Mapping:131072,
Snapshot:268435456, Archive:536870912, DBsecurity:1073741824)
Value units are in bitmask. Parameter takes effect at startup only.
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4. Double-click on EnableAudit to display the properties window. Change the auditing Value to -1 and click OK.
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7. Once all of the services have stopped and window has closed, select Start > All Programs > Rockwell
Software > FactoryTalk Historian SE > Start FactoryTalk Historian SE.
Wait for all services to start and window to close.
Part B - Make Changes and Use Audit Viewer to Examine the Activity
With auditing enabled the audit database mechanism reports changes to all subsystems, all data added, edited or removed from
the system including database configuration changes. In this exercise, you are going to substitute a tag value in the archive and
also edit an attribute of a tag and view the change in the FactoryTalk Historian AuditViewer.
1. Open the SMT, expand the Data category and select Archive Editor.
2. From the archive editor, you need to search/select the tag value you wish to view/modify. Use the search button
to select the tag BA:TEMP.1. The archive editor will display data for the time period specified in the lower
window. Note you are displaying the last two hours of values in the archive at default (Start Time of *-2h and
End Time of *).
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3. Scroll down part-way through the data so that you are not looking at the beginning of the last two hours of
data. Otherwise, when you later look for your edits you might have to look further back than the last two hours
you are currently displaying.
From the archive editor select the value you want to change and note its date/timestamp (write it down). Type a new value
(modified value of 99 in below example), press Enter, then click the Save icon
. The modified value will be displayed
and marked as substituted (scroll to your date/timestamp and look for checkmark in Substituted column after these steps).
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Go to Archive Tab
5. Save changes by clicking the Save icon and look for success message:
6. From the SMT Tools menu select Audit Viewer to launch the application.
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7. From the AuditViewer expand the Manage section. Verify the Archive 0 checkbox is checked (if not, check it)
and then click the Manage link.
8. Double-click the Archive 0 icon on the right to display the subsystems file details.
9. From the subsystem details page scan each of the files in turn by selecting the Scan File button from each of
the three subsystem views. Do all three (only two shown below).
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10. Confirm that the records are updated with current date/time (will not match below).
11. You can also view this in table form. Above the three Subsystems listed select the Table tab.
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12. Change the search Start Time to past 5 minutes by specifying *-5m.
13. Select Search to display and audit records for the time period specified.
Tip - If you don't see records, perhaps more than 5 minutes have gone by since your changes. Try Start
Time of *-10m in that case.
14. To view more detailed information, click the + symbols on the entries. This will display detailed information
about the tag attribute old and new value, modified archived values, etc. Notice there are two tabs, for
Configuration versus Timeseries entries. You should see entries such as:
Configuration (Base) tab:
15. As time allows, make other FactoryTalk Historian edits/changes and detect them with Audit Viewer.
16. Close Audit Viewer and the SMT.
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2. Start Xcelcius 2008 from the desktop icon or Start > All Programs > Xcelsius > Xcelsius 2008.
6. In the Microsoft Excel window in the middle of the screen, click on cell C3 (red cell). Select VantagePoint tab,
Insert button.
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7. Select History and click Next (Next button is not shown below).
8. In the VantagePoint Model, navigate to System > Sources > FactoryTalk > localhost > Historians >
Production Historian and click on Tags.
Select the TempZone1 tag and move it to the right with the > button. Click Next.
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10. Browse to MyEnterprise > Samples v4 > Support > Report Library > Time Periods, select the Last 1 minute
time period and move it to the right with the > button. Click Next (not shown).
11. Be sure the Skip advanced options is NOT selected or unchecked, and click Next.
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12. Select Average and number of samples of 1. Click Finish (not shown) and wait for the spreadsheet to populate
with data.
14. Select the VantagePoint tab > Insert function again. Select History and after clicking Next you will see this
screen. We are using the same tag, so just click Next.
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15. We are using the same time range, so select Use this Range and click Next.
17. This time click the Count option, number of samples at 1 and then Finish.
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19. On the right side of the screen in the General area (may need to click on it to give it focus), click the Link to Cell
option and click the cell picker button (may need to widen this window for the "cell picker" to appear).
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21. Select Gauge1. On the right of the screen click the General area. Specify the Title to be Average
Temperature. Browse to select Data By Range from cell D9 and set Maximum limit to 400.
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22. Also on Gauge1, go to Appearance > Text tab and click on Value (make sure it remains "checked"). Below in
the Number Format area, change to Numeric and select 2 Decimal Places.
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23. Select Gauge2 on the canvas in the center of the screen. On the right, in the General area, specify the Title to
be Number of Values and browse to set Data By Range to cell D18 and change Maximum Limit to 1000.
24. Resize your objects as desired and add color or other options of your choice.
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25. Select View > Canvas Sizing > Fit Canvas to Components.
26. From the Data menu in Xcelsius (not the Excel menu) select Connections
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32. Select the Usage tab. Turn on Refresh Before Components Are Loaded and Refresh every 30 seconds.
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35. Select the second ExcelXML Map and set the Usage tab as follows.
36. On the Definition tab, use the cell picker button and select cell C12 (green cell).
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Part B - Publish and View the Dashboard from the VantagePoint Portal
2. Use the icons to browse to the SWF and XLF files. Click Next.
3. Check the TimePeriods box to allow users change the TimePeriod as a Parameter in the report (you will see
what this means when you view your report). Click Next (not shown).
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4. Browse to the Reports folder under MyEnterprise > MyPlant and name the report MyTemperatureReport.
Click Next (not shown).
5. Check the box for Browse to published dashboard and click Finish (not shown).
6. The report should soon appear, similar to the following. Approximately every 30 seconds you should see the two
values update.
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7. Note that you can select a different relative time period and click Generate Report and the gauges will reflect
that average and count.
8. Note that you can select any Absolute Time Period and the report will reflect your choice when you click
Generate Report.
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References:
PI OLEDB exposes PI data in form of tables which are grouped into catalogs as listed below:
piarchive
contains archive related tables
pibatch
contains batch data tables
pids
contains PI digital state tables
pifunction
contains tables representing PE functions
piheading
contains heading tables
pilog
contains the pimessagelog table
pimodule
contains a set of tables representing the Module Database
pipoint
contains tag configuration tables (one per point class)
piuser
contains user database tables
3. If prompted to login, select the Use Windows NT Integrated security checkbox and then click OK.
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5. In the Archive Statements category, there are 34 sample queries. To help understand the statement
functionality, each statement is accompanied with a short comment. Review entries to see how to handle the
following types of situations:
6. Click on various Sample SQL Statements and click Execute. Review results displayed at the bottom of the
dialog.
7. If you like you can try editing one of the SQL Statements or try entering one of your own, executing and
reviewing results.
8. Close PI-OLEDB Tester and any open dialogs or windows.
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2. From the Start Menu, launch the SQL Server Business Intelligence Development Studio by selecting Start > All
Programs > Microsoft SQL Server 2008 R2 > SQL Server Business Intelligence Development Studio.
3. Once open, on the File menu, point to New, and then click Project
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4. In the Project types list, click Business Intelligence Projects (see below graphic).
5. In the Templates list, click Report Server Project.
6. In the Name field, enter FTH MSReport.
7. Click OK to create the project.
8. The FTH MSReport solution will be displayed momentarily in Visual Studio (VS) Solution Explorer view (a
window on the right side).
9. You need to specify the target Server URL for the project. In the Solution Explorer, right-click FTH MSReport
and click Properties.
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Tip - In order to collect data from the Historian server, you need to create a connection to the Historian
server. In this lab, you will add a shared data source via PI OLEDB.
12. Right-click the Shared Data Sources folder and select Add New Data Source.
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17. Select OLE Provider to PI OLE DB Provider from the drop-down list.
18. Enter SERVER into Server or file name field.
19. Specify Use Windows NT Integrated Security.
20. Verify that the following options are selected and entered correctly in the image below.
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30. The Report Wizard welcome page will be displayed. Click Next.
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49. From the Report Data window on the left, double-click on Parameter1.
Prompt:
Click OK
51. Repeat the parameter configuration steps for Parameter2 with the following settings:
Start Time
Prompt:
52. Repeat the parameter configuration steps for Parameter3 with the following settings:
End Time
Prompt:
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53. From the Visual Studio design view window select the Preview tab to preview Report1.
Tag Mask:
*TempZone1
Start Time:
Date and Time of 5 minutes ago (for example, 9/24/2012 6:01:00 PM)
End Time:
Date of tomorrow
56. In the Solution Explorer on the right side of Visual Studio, right-click on FTH MSReport and select Deploy.
57. Lower-left corner of Visual Studio should say Deploy startedand then watch for succeeded messages.
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Tag Mask:
*TempZone1
Start Time:
Date and Time of 5 minutes ago (for example, 9/24/2012 6:01:00 PM)
End Time:
Date of tomorrow
66. Enjoy your Internet Explorer report based on FactoryTalk Historian data!!
67. Close Internet Explorer.
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2. Select Start > All Programs > Rockwell Software > FactoryTalk Historian SE > MDB to AF Preparation
Wizard.
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Click Analyze.
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9. First, click on the Database1 row to highlight (select), then click OK.
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13. Stop Historian by selecting Start > All Programs > Rockwell Software > FactoryTalk Historian SE > Stop
FactoryTalk Historian SE.
14. Wait patiently for all services to stop and command prompt to close.
15. Only after all services have stopped and dialog closes, select Start FactoryTalk Historian SE.
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16. Only after all services have started and command prompt closes, start the SMT.
17. Go to Operation > MDB to AF Synchronization and verify green (good) indicator and Current Status of
InSync.
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3. Click the Create new Interface from .BAT file toolbar button.
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9. Click Yes to continue when warned that no point source has been specified.
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10. In the Service area, set Startup Type to Auto and click the Apply button. Click Yes if you get the message Do
you wish to proceed without specifying a Point Source?
11. Click the Start button on the toolbar. Click Yes if asked Do you wish to proceed with interface startup without
defining scan classes?
12. Go to Start > Administrative Tools > Services and check that the newly created PIBaGen service is Started
(look for PI Batch Generator Interface).
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14. Use Windows Explorer to navigate to the directory C:\Program Files\Rockwell Software\FactoryTalk
Historian\Server\adm. Look closely for these three files which you will edit in the following steps.
pisitestart.bat
pisrvsitestart.bat
pisrvsitestop.bat
15. Right-click on pisitestart.bat and select Edit from the context menu.
16. Remove the rem statements from in front of the PI-Batch Generator Interface block (7 total lines near the
bottom of this bat file need to scroll down).
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1. Still on the SERVER image, launch the System Management Tools (SMT).
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3. Name the Module BL1 (for Bread Line 1) and click OK (not shown).
5. Enter Proof_Oven into the Module Name field and click OK (not shown).
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6. Assign an alias to the Proof_Oven PIUnitright-click on Proof_Oven and create a new Alias.
7. Enter TempZone1 into the Alias Name field and map it to the PI Server named SERVER and tag ending in
TempZone1 (use the Search button), and click OK.
Tip - In the Module Database you have now created a structure to represent our application of a BreadLine 1
with a Proof_Oven and a temperature of TempZone1 to be monitored. We are working towards keeping
track of Events where batches of product enter the Proof_Oven and the temperature of TempZone1 is kept
track of for each event or batch of product. Next, you will add a tag to Historian in order to keep track of the
event name, start and stop times.
9. Launch the FactoryTalk Administration Console (Start > All Programs > Rockwell Software > FactoryTalk
Administration Console).
10. Click Network directory and OK.
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11. In the FactoryTalk Administration Console, right-click RA Foods and click Add Individual Historian Points
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Browse RA Foods > BL1 > Online > Program:Proof_Oven > SimpleBatchID (full path or tree not able to be shown
below)
Click Add Tags(s) to List and the selected tag will be displayed in the lower window
Click OK
14. When you click OK on the above dialog, your screen should have the tag listed such as follows. Click OK on
this dialog (OK button not shown).
15. Close Administration Console and switch back to System Management Tools (SMT).
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Select SERVER in the middle pane under Registered Units Only tab (see below graphic).
17. Switch to the MDB View tab and click on the Proof_Oven PIUnit (SERVER > BL1 section).
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18. Using Batch Generator, the right hand configuration view, select the PIUnitBatches tab and configure the
following:
Set the Active Point to use the SimpleBatchID tag (use Browse button).
Tip - In the simulation running in the SoftLogix controller, a new BatchID is being created at the start of
every cycle of machine steps. The machine steps increment 0, 1, 2, 3, 4 and 5, then reset to zero and start
over again. When reset to zero, the BatchID value goes to NOBATCHACT until incrementing to step 1. In
the above dialog, the BatchID being equal to NOBATCHACT is the indication of the end of one batch (or
event) and the beginning of another.
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19. Select the PISubBatches tab, right-click on SubBatch Hierarchy and click Add New SubBatch.
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In the Batch Generator MDB View tab, click the Save icon.
The PiBaGen interface will not monitor a PIUnit and generate batch data if the PIUnit is not registered. Registering a
PIUnit is like turning the scan option ON for a Historian Tag or Point. Right-click on the Proof_Oven PIUnit and select
Register.
Expand the tree until you can see the Proof_Oven unit in the center window.
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23. Ensure that the PIUnitBatch search PIUnit field is populated with \\SERVER\BL1\Proof_Oven. If not, enter
Proof_Oven.
Tip - If you starting the search from the top of the Batch database tree, then the PIUnit field would contain an
*. Need to replace this with Proof_Oven.
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25. Expand the Batch database search results and verify that Unit Batches are being created by PIBaGen.
26. In the following example, there are 7 Unit Batches. The last unit batch in the list (M1Mix_3246) has
PISubBatches 1 finished and 2 still running (you can tell because it is selected and on the right you see End
Time is "Still Running"...finished SubBatches would have both Start and End times specified). If you do not see
a tree with a plus sign (+) when you searched for PIUnitBatch, you may need to wait a minute or two and
search again. Multiple search results will appear in the same window.
Tip - Up to this point you have created a PIUnit and Historian is monitoring and archiving Batch or Event
information. The Batch information you have configured is information such as:
* What triggers the start and end of a Batch and Sub Batches their "Active Points"
* Where the value of the Batch ID will come from - the "Unit Batch ID Point"
* A tags value to monitor during the Batch cycles, the "TempZone1 Alias" that you created within the PIUnit
* You have also seen how to monitor basic information of the Batches and Sub Batches, such as Batch IDs
and Start and End Times, from within the SMT. In the next section you will see how a BatchView add-on can
be used to monitor batch information from within a ProcessBook display.
27. Close the SMT and Administration Console (if still open).
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Part D - BatchView
In this exercise, you are going to be looking at a couple of ways to visualize the batch information being generated by the results
of the previous parts of this lab. You will configure a simple BatchView Group trend of the batches in absolute time view. Then
switch to a relative view and pick a batch to represent a golden batch. Align a phase of the golden batch for comparison against
other sub-batches
2. The following steps will build a basic ProcessBook display for our BatchView. Launch ProcessBook.
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5. Select new ProcessBook Display (.pdi) File, set the Display Name to BatchView, and click OK.
8. Click and drag a Batch Group into the empty space which covers most of the work area.
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11. From the Available Aliases pane at the bottom of the Batch group definition dialog, select the TempZone1 alias
and click the Add Alias -> button.
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14. Select the Settings tab and from the Plot Time pane, set the Absolute radio-button. Then, click OK (OK button
not shown).
15. Click OK. The display may take a moment to retrieve all the data.
16. When the display appears, select the Run button on the ProcessBook toolbar (it may automatically be
selected). If you wish to resize the Batch object, you need to go to Build Mode (hammer icon) and then back to
Run Mode once you are ready to view the batch information.
17. All the batches active during the last ten minutes are displayed in absolute time from the start of the first batch to
the end of the last batch.
Tip - The most recently completed batch is dark red, while the still in-process batches are light green. The
TempZone1 alias is the same color as the batch that it corresponds with.
18. In the Results Panel, select a Unit Batch and click the
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19. In the Batch Gantt Panel (upper right) select a Unit Batch
Batches.
20. To display precise time information of a unit batch, right-clicking on Unit Batch
menu select Properties
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Tip - The unit batches are aligned based on their start time. Times along the x-axis are now seconds into the
batch. You should be able to see if some batches took slightly longer or less time than others.
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27. Pick a Unit Batch that you would like to be the Golden Batch.
28. Click in the Anchor column
29. The batch turns yellow to indicate it is the Golden Batch. The batch will be prevented from expiring from the
search results.
30. Select the Golden Batch in the Batch Gantt chart on the right, and then click the
SubBatches.
31. Suppose the 3rd phase of the unit batch is particularly critical for the process, you can align all the unit batches
based on their 3rd phase of the golden batch.
32. Right-click on the 3rd phase of the golden batch and select Align to every PIUnitBatch\3 from the contextmenu.
33. Expand some of the SubBatches and compare the 3rd phase against that of the golden batch.
34. Experiment with the Batch Group object as you wish. When done, close ProcessBook.
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