Natural Fiber Reinforced Building Materials

IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE)
e-ISSN: 2278-1684,p-ISSN: 2320-334X, Volume 12, Issue 3 Ver. II (May - Jun. 2015), PP 104-107
www.iosrjournals.org
Natural Fiber Reinforced Building Materials

Prof. Pravin V Domke1, Prof. Viveka D Mude2
1,2
(Department Of Civil Engineering, Rajiv Gandhi College of Engineering and Research Nagpur,
Maharashtra 441110)
Abstract: Increasing concern about the global warming, primarily due to deforestation has led to the ban on
use of wood in government buildings. Subsequently a large action plan for the development of wood substitute
has resulted in creation of more awareness about the use of natural fiber based building materials. Most of the
developing countries are very rich in agricultural and natural fiber. Except a few exceptions, a large part of
agricultural waste is being used as a fuel. India alone produces more than 400 million tones of agricultural
waste annually. It has got a very large percentage of the total world production of rice husk, jute, stalk, baggase
and coconut fiber. All these natural fibers have excellent physical and mechanical properties and can be utilized
more effectively in the development of composite materials for various building applications. This paper gives
an overall view on the use of natural fibers in building industry. Advantages of using natural fiber materials
over traditional building materials and its possible growth in future are also discussed as well as throw a light
on the use of coconut fiber in panel boards.
Keywords: cement, coir, concrete, fiber composites, panel boards.
I.
Introduction
Mankind has used the natural fiber for various types of application including building materials from
centuries. In most of the countries, users have explored the possibilities of using the natural fiber from different
plants, which includes bagasse, cereal straw, corn stalk, cotton stalk, kenaf, rice husk/rice straw etc. Most of the
fibers were used mainly for the production of hard board and particle board. Emergence of polymers in the
beginning of the 19th century has provided the researcher the new dimensions to use the natural fiber in more
diversified fields. At the same time the necessity has also increased the interest in synthetic fiber like glass fiber
which due to its superior dimensional and other properties seems to be gaining popularity and slowly replacing
the natural fiber in different applications. As a result of this change in the raw material and production process
of synthetic fiber based composites, energy consumption has increased. The environmental loss suffered by the
society due to the Pollution generation during the production & recycling of these synthetic based materials has
once again drawn the attention for the use of natural fiber. The renewed interest resulted in the new ways of
natural fiber modifications/use and brought it to be at par/superior to synthetic fibers. Now it is in use from
making rope to spacecraft applications and the building industry has also come out as one of its main
beneficiaries.
II.
Natural Fiber Composites In India
Due to the light weight, high strength to weight ratio, corrosion resistance and other advantages, natural
fiber based composites are becoming important composite materials in building and civil engineering fields. In
case of synthetic fiber based composites, despite the usefulness in service, these are difficult to be recycled after
designed service life. However, natural fiber based composites are environment friendly to a large extent. These
natural fiber based composites came into existence after a lot of R&D efforts a few of these important
composites are summarized in the following text.
III.
Background
National Scenario Of Natural Fibre Composites

Natural fibers as reinforcing agent in composite matrices (such as cement and polymer) are attracting
more attention for various low-cost building products. The natural fibers are abundantly available locally and
extracted from renewable resources. Presently, the production of natural fibers in India is more than 400 million
tones. The approximate production of various types of natural fibers is given in Table 1.
DOI: 10.9790/1684-1232104107
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Table1. Availability of natural fiber in India and its applications in building materials
Item
Rice Husk
Source
Rice mills
Qty In Mt/Yr
20
Banana
leaves/stalk
Coconut husk
Banana plants
0.20
Coir
fiber
industry
1.60
Groundnut
shell
Jute fiber
Rice/wheat
straw
Saw
mill
waste
Sisal fibers
Groundnut oil
mills
Jute Industry
Agricultural
farm
Saw
mills/wood
Sisal
plantation
Cotton
plantation
11.00
Cotton stalk
Aaplication In Building Material

As fuel, for manufacturing building materials and products for
production of rice husk binder, fibrous building panels, bricks,
acid proof cement
In the manufacture of building boards, fire resistance fiber board
In the manufacture of building boards, roofing sheets, insulation
boards, building panels, as a lightweight aggregate, coir fiber
reinforced composite, cement board, geo-textile, rubberized coir
In the manufacture of buildings panels, building blocks, for
making chip boards, roofing sheets, particle boards
For making chip boards, roofing sheets, door shutters
Manufacture of roofing units and walls panels/boards
1.44
12.00
2.00
Manufacture of cement bonded wood chips, blocks, boards,

particle boards, insulation boards, briquettes
For plastering of walls and for making roofing sheets, composite
board with rice husk, cement roofing sheet, roofing tiles.
Fiber boards, panel, door shutters, roofing sheets, autoclaved
cement composite, paper, plastering of walls
.023 (Asia)
1.10
The present requirement of wood in India is about 29 million cubic meters, where as, the estimated
production is about 16 million cubic meters only. Apart from wood, natural fiber composites are emerging with
an increasing role in building industry to replace timber, steel, aluminum, concrete etc. Composites are being
used for prefabricated, portable and modular buildings as well as for exterior cladding panels.
Table 2 shows the cellulose and lignin contents and some other properties of a few fibers available in India. So
far, the utilization of sisal, jute, coir and baggase fibers has found many successful applications.
Table 2. Properties of some vegetable fibers used in India for composites
Fiber
Banana
Sisal
Pineapple
Coir
Talipot
Polymer
Cell-ulose
conte-nt (%)
64
70
85
37
68
40-50
IV.
Lig-nin
cont-ent (%)
5
12
12
42
28
42
Diam-eter
(um)
50-250
50-200
20-80
100-450
80-800
70-1300
UTS
(MN/m2)
700-780
530-630
360-749
106-175
143-263
180-250
Elongati-on
Max. (%)
3.7
5.1
2.8
47
5.1
2.8
Elastic
Modul-us
27-32
17-22
24-35
3-6
10-13
4-6
Natural Fiber Composites In Other Countries
World production of the plant fibers is estimated to be around 3100 million tones in which the share of
cotton fiber is around 1750 million tones and of straws is about 1300 million tones. Compared to the cost of
various fibers, the cotton fiber is the most expensive, followed by flax, abaca, sisal, coir and jute. Straw is
cheapest one if we compare the worldwide cost of all fibers. A focused research work is in progress in almost all
the natural fiber-rich countries, for developing appropriate technologies for fiber-reinforced composites. A
survey of planned facilities in North American countries indicates use of over 700 thousand cubic meters of
agricultural fiber in the manufacturing of MDF and particles board (Table 3).
Table 3.Natural Fiber Composites in Other Countries
Material
Country
Particle Board
US
Canada
Mexico
Total
US
US
Canada
Mexico
Total
US and Canada
US and Canada
Capacity
(thousand cubic meters)
9350
2845
834
13024
41
3363
1236
60
4659
2434
298
US and Canada
707
Extruded particle board

Medium Density Fiber
board
Planned expansions MDF

Currently
using
agriculture fibers
Plan to use agriculture
fibers
DOI: 10.9790/1684-1232104107
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V.
Applicatins Of Natural Fibers In The Building Materials.
Bamboo And Its Composites In Housing

Bamboo is a very well known and popular construction material through out the tropics, particularly in
bamboo rich regions. Bamboo is the fastest growing plant and possesses excellent physical and mechanical
properties weight by weight it is stronger than steel. IPIRTI, Bangalore in association with BMTPC has
successfully developed and transferred the technologies for manufacturing Bamboo Mat Board (BMB), Bamboo
Mat Veneer Composites (BMVC) and Bamboo Mat Corrugated Sheets (BMCS). One commercial plant has
been set up in Meghalaya for manufacturing BMCS, an excellent eco-friendly roofing product, having
manufacturing capacity of 3000 sheets per month.
Sisal Fiber And Its Applications
Sisal fiber obtained from the leaf of sisal plant has been proved to be very suitable reinforcement in
various polymeric matrices. The Central Building Research Institute, Roorkee and Regional Research
Laboratory, Bhopal has investigated several techniques for sisal fiber surface modification for its use in the
production of roofing sheets.
Rice Husk And Rice Straw
Rice husk can be used in cement and gypsum boards, where as he rice straws used in manufacturing medium
density fiber boards, particle boards straw boards, straw bales, cement bonded boards, thatched roofs etc.
Ground Nut Shell
In the manufacture of buildings panels, building blocks, for making chip boards, roofing sheets, particle boards.
Cotton Stalk
Fiber boards, panel, door shutters, roofing sheets, autoclaved cement composite, paper, plastering of walls.
Coir Composites
Since coconut is available in India in abundance, the second highest in the world after Philippines, the
coir fiber has been investigated most extensively. Most importantly, coir fiber has been recognized as highly
durable fiber in all types of matrices viz., polymer, bitumen, cement, gypsum, fly ash-lime, mud, etc.
Jute-Coir Composites
Jute-coir composite provides an economic alternative to wood for the construction industry. It involves
the production of coir-ply boards with oriented jute as face veneer and coir plus waste rubber wood inside. The
coir fiber contains about 46% lignin as against 39% in teak wood. Therefore, it is more resistant than teak wood
against rotting under wet and dry conditions and has better tensile strength. The composite board namely, coirply boards (jute+rubber wood+coir) as plywood substitute and natural fiber reinforced boards (jute+coir) as
MDF substitute can be used in place of wood or MDF boards for partitioning, false ceiling, surface paneling,
roofing, furniture, cupboards, wardrobes etc. This composite is mainly produced commercially in India by
Natural Fibretech Pvt. Ltd., Bangalore. National Institute of Research on Jute and Applied Fiber Technology
(NIRJAFT), Kolkata has also come out with a number of technologies, which help to a great extent for the
commercialization of jute/coir based composites.
Jute Fiber
Used for making chip boards, roofing sheets, door shutters as well as can be used in ground improvement
techniques.
VI.
Advantages
A large amount of agricultural waste disposed in most of the countries but recycling of the disposed
material is one method of treating the agricultural waste properly. So that the social and environmental
problems will be reduced.
Natural fibers are light weight, high strength to weight ratio, corrosion resistance.
These materials can be easily recycled as compared to synthetic fiber materials.
Materials like asbestos fibers are considered as hazardous to the environment, and can be use only within
the controlled environment it is not the case with the natural fibers.
The material such as panel boards provides speed in erection of wall as compared to brickwork.
The panel boards also proved to be economical than conventional brick masonry construction.
DOI: 10.9790/1684-1232104107
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VII.
Future Areas For Work
The large-scale availability of natural fibers in different geographic regions suggests that a lot of
research and development work is required for proper utilization of available natural fibers. Building
components made from agricultural materials fall into the same product categories as other wood based
composition products. Low-density insulation boards, medium-density fiber boards, hard boards, particle board
and other building components such as walling and roofing can be manufactured using natural fibers. Binders
used may be synthetic, thermosetting /thermoplastics, resins, modified naturally occurring resins like tannin or
lignin, starches and other organic and inorganic binders, or binder may not be required at all. There seems to be
little restriction to what has been tried and what may work.
Gaps in research are mainly that relate to knowledge of fiber extraction technology, chemical and
physical characterization, possible modification of the fiber interfaces and the processing techniques and their
relation to the manufacturing technologies for final products. In case of aspect ratio of the plant fibers, a
distinction is to be made between individual fibers and fiber bundle. Diameter and length of the fibers are also
very important factors while designing any products, because varying length and diameter can be deciding
factors for the properties of the final products. There is a wide range of variation in density because of central
void or lumen. Voids are seen as initiating cracks and allowing their propagation may lead to failure of
composite dimension or abnormal delimitation.
VIII.
Conclusion
The research and development work carried out by the different agencies has established that natural
fibers due its technical superiority over the synthetic fibers has proved that it is a versatile material for
application in rural areas to high tech applications. The need of the hour is to use these naturally available
materials in order to save the environment and energy consumption which is required in the processing of man
made synthetic composites. But, still more research and development is required for the extraction and
characterization of the basic materials i.e. fibers so to avoid any set back during the finalization of the complete
process for up scaling of technology from lab scale to commercial level.
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DOI: 10.9790/1684-1232104107
107 | Page

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