Paper Task Force Report

Paper Task Force
Recommendations for
Purchasing and Using
Environmentally
Preferable Paper

The Paper Task Force

Duke University Environmental Defense Fund
Johnson & Johnson McDonalds
The Prudential Insurance Company of America Time Inc.
Final Report
TABLE OF CONTENTS
Authors/Special Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Project Synopsis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Why Paper? Whats at Stake? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
What Is the Pulp and Paper Industry Doing about All This? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
The Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Types of Paper Examined . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
II. What Can a Purchaser Do? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Approaches to Implementing the Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Five Steps for Direct Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
III. A Preview of the Task Forces Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Appendix: Paper Task Force Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
I.
Introduction
Chapter 1: Setting the Stage for Purchasing Environmentally Preferable Paper

I.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
A. Types of Paper Examined by the Task Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
B. Basic Steps in the Paper Lifecycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1. Virgin fiber acquisition: forest management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
2. Pulp and paper manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3. Recycling and waste management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
C. The Task Forces Research Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1
D. Research Approach for Functional, Environmental and Economic Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1. Approach to the functionality research. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2. Approach to the environmental research . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3. Approach to the economic research . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Key Findings on Functional Requirements for Various Grades of Paper . . . . . . . . . . . . . . . . . . . . . . 36
A. Business Communication Papers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
B. Publication Papers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
C. Corrugated Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
D. Folding Cartons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Introduction
II.
Scope and Process of the Paper Task Force
III.
IV. The Economic Structure of the Pulp and

Paper Industry and Its Relation to Paper Purchasing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
A. Capital-intensive Manufacturing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
B. Capacity and Price Cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
C. Paper Manufacturing and Forest Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
D. What the Pricing Cycle Means for Purchasing Environmentally Preferable Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
E. The Global Perspective . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Appendix A: Paper Task Force Memorandum of Agreement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Appendix B: List of Expert Panel Topics and Panelists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Chapter 2: Source Reduction

I.
II.
III.
IV.
Source Reduction: Why Should We Do It?.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Implementation Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
A. Reducing Paper Use in Offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
B. Publications and Direct Mail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
C. Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
D. Electronic Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
E. Implementation Examples from the Paper Task Force. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
1. Source reduction in office settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
2. Source reduction in direct mail and publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3. Source reduction in packaging materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Information Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Reducing Paper Use in Your Organization: Getting Started
Chapter 3: Recycling and Buying Recycled Paper

I.
II.
III.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
A. The Use, Recycling and Disposal of Paper in the United States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
A. Rationale for the Recommendations and Summary of Task Force Findings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
1. Environmental comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
2. Paper performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
3. Economics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Implementation Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
A. Expanding and Optimizing Paper Recycling Collection Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
B. Assisting in the Development of a Recycling Infrastructure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
C. Approaches to Buying Paper with Recycled Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1
1. Getting started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1
2. Defining recycled content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1
3. Setting levels of recycled content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
4. Action steps for effective purchasing of paper with postconsumer recycled content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
D. Increasing the Recyclability of the Paper Your Organization Uses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
1. Printing and writing papers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
2. Corrugated boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3. Folding cartons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
E. Information Resources For Purchasers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Introduction
. . . . . . . . . . . . . . . . . . . . . . . . . 78
A. Environmental Comparison of Recycled and Virgin Fiber-based Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
1. Scope of the comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
2. Results of the comparison . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3. Energy in transportation vs. manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1
4. Important caveats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
B. The Impact of Recycled Content on the Functional Performance of Paper Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
C. The Economics of Paper Recycling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
1. Recovered paper prices and recycling collection and solid waste management costs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
2. The cost of manufacturing paper with recycled content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
3. Projections of the future cost of pulpwood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
4. Increased recycling as a cost-containment strategy for paper purchasers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
5. The economic benefits of increased recycling for paper producers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Findings for Specific Grades of Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
A. Printing and Writing Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
1. Environmental issues. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
2. Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
3. Paper performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4. Price premiums for printing and writing paper with recycled content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1
5. The cost of producing printing and writing paper with recycled content. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
6. Manufacturing costs for specific paper grades. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
B. Corrugated Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
2. Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
3. Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
4. Economics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
5. Purchasing corrugated boxes with environmental improvements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
C. Folding Cartons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
2. Performance and availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0 1
3. Economics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
4. Recycling of folding cartons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Answers To Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
IV. General Conclusions in Support of the Recycling Recommendations
V.
VI.
Appendix A: Energy Use and Environmental Releases Associated with

Component Activities of Three Methods of Producing and Managing
Different Grades of Paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . 108
Chapter 4: Forest Management

I.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
A. How Is Forest Management Relevant to Paper Purchasers? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
B. Methodology and Scope of the Task Forces Work on Forest Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2 1
C. Forest Management in Broad Context . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
D. Overview of Forest Management Activities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
1. Road construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
2. Harvesting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
3. Site preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
4. Regeneration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
5. Stand tending and protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
6. Commercial thinning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
E. Current Efforts to Mitigate Environmental Impacts of Forest Practices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
1. Federal requirements affecting forestry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
2. State-level regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
3. Voluntary efforts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
II.
Recommendations for Purchasing Paper Products Made from Fiber Acquired through
Environmentally Preferable Forest Management Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
III.
IV.
. . . . 129
A. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
1. Environmental and economic context for the recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
2. Objectives of the Task Force recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
3. Context for purchasers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
4. Structure of the recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 1
5. Purchaser implementation options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 1
B. Recommendations and Implementation Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
1. Recommendations to advance management of lands owned by forest products companies in a
manner that preserves and enhances the full range of environmental values forestlands provide. . . . . . . . . . . . . . . . . . . . . . . . . 133
2. Recommendation to extend environmentally sound management practices to nonindustry lands from which forest products companies buy wood for their products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
3. Recommendations to promote environmentally sound forest management at a landscape
level and across ownership boundaries, including increased support for natural and less intensive
management on public and non-industry private lands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Purchaser Implementation Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
A. Dialogue with Suppliers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
B. Periodic Reporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
C. Goal-setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
D. Purchasing Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
E. Auditing/Certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Environmental and Economic Findings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
A. Environmental Findings and Summary of Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
1. Findings on forest management in general . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
2. Findings on potential environmental impacts and mitigation measures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
3. Findings on natural communities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5 1
4. Findings on management activities of special interest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5 1
T
B. Economic Findings and Summary of Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

1. Findings on U.S. timber supply and harvests, pulpwood supply and the impact of paper recycling . . . . . . . . . . . . . . . . . . . . . . 153
2. Findings on trends in pulpwood prices and the impact of recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
3. Findings on economics of pulpwood production and market intervention into
forest management practices: Assessing costs and benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
V. Answers to Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Appendix: Smart Questions for Paper Purchasers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Chapter 5: Pulp and Paper Manufacturing

I.
II.
III.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
A. How Is Pulp and Paper Manufacturing Relevant to Purchasers? . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .170
B. Overview of the Chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 1
Overview of Pulp and Paper Manufacturing Processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 7 1
A. Raw Materials and Other Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
1. Fiber sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
2. Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
3. Energy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
4. Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
B. Pulp and Paper Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
1. Mechanical pulp production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
2. Chemical pulp production. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
3. Recovered fiber pulping and cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
4. Bleaching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
5. Papermaking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
C. Releases to the Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
1. Releases to air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
2. Releases to land . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
3. Releases to water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
D. Pollution-control Technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 1
1. Air emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 1
2. Solid waste disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 1
3. Effluent treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 1
E. Pollution-prevention Technologies for Pulp and Paper Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 1
1. Mechanical and unbleached kraft mills. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 8 1
2. Recovered-fiber processing technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
3. Bleached kraft pulp mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
4. Bleached sulfite pulping processes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
5. Technologies in research and development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
F. Environmental Management Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Environmental and Economic Context for the Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
A. Environmental Context. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
B. Economic Context . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
C. Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
D. The Role for Purchasers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Introduction
IV. Recommendations for Purchasing Paper Made

with Environmentally Preferable Processes. . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
A. Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
1. Minimum-impact mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
2. Product reformulation by changing the types of pulps used in paper products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
V. Implementation Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
A. Action Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
1. Educate yourself about your paper use and your suppliers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
2. Have a dialogue with your supplier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
3. Develop a specification for a specific paper product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
4. Reward suppliers with additional business . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200
5. Develop a strategic alliance with a supplier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
6. Work with your suppliers to establish goals and milestones for changing the paper you purchase . . . . . . . . . . . . . . . . . . . . . . . 200
B. Minimum-impact Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
1. Vision and commitment to the minimum-impact mill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 0 1
2. Environmental management systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 0 1
3. Pulp and paper manufacturing technologies and research programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 0 1
C. Environmental Performance Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
1. Indicators of general environmental performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
2. Performance of indicators for bleached kraft and sulfite pulping technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
D. Product Reformulation Based on Changes in Pulps Used in Specific Paper Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
VI. Answers to Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Appendix A: Ranges for Data on Environmental Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Appendix B: Cost Model for Bleached Kraft Pulp Manufacturing Technologies . . . . . . . . . . . . . . . . . 208
Appendix C: Environmental Comparison for Different Paper Products . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1 0
Appendix D: Examples of Evaluation Forms for Environmental Performance Indicators . . . . . . . . 2 1 2
The Paper Task Force Members . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Explanation of Key Terms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Order Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
226
229
246
AUTHORS
SPECIAL ACKNOWLEDGMENTS
Duke University
Paul Brummett
Evelyn Hicks
Environmental Defense Fund

Lauren Blum
Robert Bonnie
Richard A. Denison
Nat Keohane
Annette Mayer-Ilmanen
Jane B. Preyer
John F. Ruston
Melinda Taylor
Duke University
Johnson & Johnson

Harold J. Capell
Brenda S. Davis
Barbara M. Greer
Anthony A. Herrmann
Peter Turso
McDonalds Corporation
Linda Croft
Bob Langert
The Prudential Insurance

Company of America
Joe DeNicola
Steve Ritter
Maxine Adams
Bob Braverman
Mechelle Evans
Alexandra Haner
Suzanne Hamid
Steven Levitas
Allan Margolin
Diane Minor
Ciara OConnell
David J. Refkin
David Rivchin
Dr. Stephen Boyce

Dr. Norman Christensen
Dr. Richard DiGiulio
Stephanie Finn
Dr. Douglas Lober
Dr. Daniel Richter
David Roberson
Dr. Aarne Vesilind
Duke University School of
the Environment graduate
students:
Teos Abadia
Chris Benjamin
David Cohen
Jonathan Cosco
Jason Karas
Elizabeth McLanahan
Kerry Mularczyk
Pamela Niddrie
Mark Rampolla
Paul Schinke
Stewart Tate
Environmental
Defense Fund
Time Inc.
The Paper Task Force gratefully acknowledges the

following members, past and present, of their
organizations who helped make possible the
successful completion of this project. These
individuals contributed to the Task Force in many
valuable ways---as support staff, as reviewers of Task
Force documents and as researchers, and by
providing expertise and advice on various topics
throughout the process. We extend our sincere thanks
for the time, effort and support they provided.
Diane Pataki
Jackie Prince Roberts
Eliza Reed
Karen Roach
Melody Scott
Sandin Wang
Johnson & Johnson
Suzanne Goggin
Bill Hoppes
Jeff Leebaw
Elizabeth Richmond
Karl Schmidt
Iris Kast
Dave Kouchoukos
Tauquincy Miller
Walt Riker
NationsBank Corporation
Bruce Lawrence
Saundra Neusum
Company of America
Mary Donelik
Rachel Ingber
Paul Lambdin
Marijane Lundt
Bob Zanisnik
Time Inc.
Elaine Alestra
Peter Costiglio
Barry Meinerth
Deane Raley, Jr.
ACKNOWLEDGMENTS
In developing our recommendations and report, the Task Force
conducted a comprehensive data-gathering effort, assisted by
hundreds of experts representing a broad range of interests and
perspectives. The information provided by these individuals and
the cooperation of the organizations they represent were major
reasons for the Task Forces success.
The Task Force either met with or received written comments
on draft work products from individuals representing the organizations listed below. These interactions included more than 50
visits to manufacturing, recycling and forestry sites, in excess of
400 research meetings and discusssions and approximately 200
sets of written comments received on the Task Forces draft
research papers.
Members of the Task Force gratefully acknowledge the time,
effort and expertise that the following individuals and organizations provided to its research. The work and final products of
the Task Fo rce are the sole responsibility of its members.
Acknowledgment of the parties listed below does not imply
their endorsement of this report.
With the exception of independent consultants, academicians and others who represented themselves and not their organizations, we have listed organizations rather than individuals.
3M Corporation
American Forest & Paper Association
American Forests
American Pulpwood Association
Appalachian Mountain Club
Arbokem, Inc., Canada
Atchison, Joseph, Joseph E. Atchison Consultants, Inc.
Banana Kelly South Bronx Community Improvement Corp.
Bass, Everett, City of Houston,
Solid Waste Management Department
Blandin Paper Co.
Boise Cascade Corp.
Bowater Inc.
Browning Ferris Industries
Bulow, Dr. Jeremy, Stanford University,
Graduate School of Business
Canadian Pulp and Paper Association
Canon Corp.
Carey, Dr. John, Environment Canada,
Aquatic Ecosystem Conservation Branch
Champion International Corp.
Clarke, Marjorie J., independent consultant
Clephane, Thomas, Morgan Stanley & Co.
Consolidated Papers, Inc.
Copytex Corp.
Craftsman Printing Co.
Cross Pointe Paper Corp.
Crown Vantage, Inc.
Cubbage, Dr. Fred, North Carolina State University,
Forestry Department
Dillard Paper Co.
DuPont Canada
Eka-Nobel
Environmental Industry Association
Federal Express
Ferretti, William, New York State Department
of Economic Development
Fibre Box Association
Fibreco Pulp Inc.
Fletcher Challenge Canada Ltd.
Forest Resources Group
Fox River Fiber
Franklin Associates, Ltd.
Fraser Paper Ltd.
Gaylord Container Corp.
A
10
Georgia-Pacific Corp.
Goodwin, Dr. Dan, Rochester Institute of Technology,
Department of Packaging Science
Grass Roots Press
Green Bay Packaging Inc.
Green Seal
Green, Charles, Paper Science Consultant
Greenpeace
Hambro Resource Development Inc.
Hoffman Environmental Systems, Inc.
Hunter, Dr. Malcolm, University of Maine,
Wildlife Department
Hurter, Robert, HurterConsult, Inc., Canada
Institut National de Recherches Agronomiques, Colmar,
France
Institute of Scrap Recycling Industries
International Paper Co.
Jaakko Pyry Consulting
James River Corp.
Jefferson Smurfit Corp.
Jordan Graphics
Kinkos Copies
Kugler, Dan, Danforth International Trade Associates, Inc.
Lake Superior Paper Industries
Lansky, Mitch, Author of Beyond the Beauty Strip: Saving
Whats Left of Our Forests
Lee, G. Fred, G. Fred Lee & Associates
Levenson, Dr. Howard, California Integrated
Waste Management Board
Lifset, Reid, Yale University, Program on
Solid Waste Management Policy
LightHawk
Louisiana-Pacific Corp.
Lowry, Tom, Ethan Allan, Inc.

Lyons Falls Pulp & Paper Co.
Manofsky, Lawrence, Environmental Air Force
Massachusetts Public Interest Research Group
McCubbin, Neil, President, N. McCubbin Consultants, Inc.
McDonough, Dr. Thomas, Institute of Paper Science and
Technology, Research and Academic Affairs
McKinlay, Alfred, Consultant-Packaging,
Handling, Warehousing
Mead Corp.
Millar Western Pulp Ltd.
Moore Business Forms
Morris, Dr. Jeffrey, Sound Resource Management Group
Motor Freight Association
National Audubon Society
National Council of the Paper Industry for Air and
Stream Improvement
National Office Paper Recycling Project
National Recycling Coalition
National Wildlife Federation, Great Lakes office,
Portland office
National Woodlands Owners Association
Natural Resources Council of Maine
Natural Resources Defense Council
North Carolina State University, Department of
Wood & Paper Science
Orians, Dr. Gordon, University of Washington, Seattle,
Department of Zoology
P.H. Glatfelter Co.
Packaging Systems, Inc.
Paper Recycler newsletter
Penobscot Nation
Phoenix Resources
11
Procter & Gamble Co.

Quebecor Printing (USA) Corp.
R.R. Donnelley & Sons
R.W. Beck & Associates
Repap Enterprises, Inc.
Resource Information Systems, Inc.
Resource Recycling magazine
Rock-Tenn Co.
Rodale Press
Rust Engineering
S.D. Warren Paper Co.
Sayen, Jamie, editor, Northern Forest Forum
Scarlett, Dr. Lynn, Reason Foundation
Scott Paper Co.
Seattle Solid Waste Utility
Sheil, Mary, New Jersey Department of
Environmental Protection
Sierra Club, Maine Chapter
Singh, Dr. Paul, Michigan State University,
School of Packaging
Smith, Maureen, Independent Consultant
Sdra Cell
Solid Waste Digest
Southern Environmental Law Center
Springer, Dr. Allan, Miami University (Ohio),
Department of Pulp and Paper Science and Engineering
Stevens, Barbara, Ecodata, Inc.
Stone Container Corp.

Sudol, Frank, City of Newark, NJ
Superior Recycled Fiber Industries
Tembec Inc.
Temple-Inland Inc.
The Nature Conservancy
The Wilderness Society
Tree Free EcoPaper
Union Camp Corp.
United Paperworkers International Union
USDA Forest Service
Cooperative State Research Service
Forest Products Lab, Madison, Wisconsin
NW Experiment Station
NE Experiment Station
SE Experiment Station
Vasuki, N.C., Delaware Solid Waste Authority
Visalli, Dr. Joseph, New York State Energy
Research and Development Authority
Websource
West Fraser Pulp Sales/Quesnel River Pulp Co.
Western Ancient Forest Alliance
Western Ancient Forests Campaign
Westvaco Corp.
Weyerhaeuser
Wildlands Project
WMX Technologies, Inc.
Xerox Corp.
Paper Task Force

Recommendations for
Purchasing
and
Using

Environmentally
Preferable Paper
Project Synopsis
The
Paper
Task
Force
Duke University Environmental Defense Fund
Johnson & Johnson McDonalds
The Prudential Insurance Company of America Time Inc.
Support for the Environmental Defense Funds work on the Paper Task Force
was generously provided by individual donors and the following:
The Mary Duke Biddle Foundation Carolyn Foundation The Educational Foundation of America
Heinz Family Foundation Hillsdale Fund, Inc. Lyndhurst Foundation The Moriah Fund
Newmans Own, Inc. C.D. Spangler Foundation, Inc. Surdna Foundation, Inc. Turner Foundation Inc.
Copyright 1995 The Environmental Defense Fund

Produced by the Paper Task Force
Designed by RuderFinn Design, New York
Printed by New York Recycled Paper
Table of Contents

Introduction
Why paper? Whats at stake?
What is the pulp and paper industry
doing about all this?
The results
Types of paper examined
What Can a Purchaser Do?

Approaches to implementing
the recommendations
Five steps for direct action
A Preview of
the Task Forces Report
Introduction
1

Why paper? Whats at stake?
What is the pulp and paper industry
doing about all this?
The results
Types of paper examined
We all use paper lots of it. The average American now uses
nearly 700 pounds of paper each year a doubling in percapita consumption since 1960. And further growth in consumption is projected both in the United States and worldwide.
As with other materials, the use of all this paper carries with
it a considerable impact on the environment. The members of
the Paper Task Force came together to find ways to reduce these
impacts. We comprise an unusual mix of partners: four of
Americas premier corporations from various sectors of the economy, a major university and a leading environmental advocacy
organization. Each of our organizations purchases and uses large
amounts of paper. We also share the common purpose of finding ways to increase the purchase and use of environmentally
preferable paper. Weve worked cooperatively to craft a voluntary, cost-effective initiative for environmental improvement.
By adopting a market-based approach grounded in the purchaser-supplier relationship, we seek to create demand for environmentally pre f e rable paper, defined as paper that re d u c e s
environmental impacts while meeting business needs. This definition explicitly acknowledges that economic and performance
considerations are central to purchasing decisions. It also
defined the course of our more than two years of extensive
research, during which we:
developed a thorough understanding of key performance characteristics of various grades and uses of paper, and how such
functional properties can be affected by changes in the fiber
source or processes used to make the paper;
reviewed available studies and developed our own analyses
and models to elucidate the economics of paper production
and use; and
explored environmental impacts associated with the production
and use of paper.
Through this approach, the Task Force met its goal: to identify
ways to integrate environmental criteria into paper purchasing
decisions on a par with traditional purchasing criteria, such as
cost, availability and functionality. By so doing, we ensure that
the right environmental choice also makes good business sense.
Many of the Task Forces recommendations can cut costs and
offer longer-term strategic advantages for purchasers, and, if
adopted broadly, can positively reshape the overall economics of
4
paper production and use. Our recommendations also can
enhance emerging purchasing practices, such as strategic alliances,
that are being adopted by successful business organizations.
Rather than considering only a single or a few attributes of
paper its recycled content, for example, or how it is bleached
the Task Force chose to examine the entire lifecycle of paper, literally from the forest to the landfill. We developed a basis for
judging the available options that considers: how the fiber used in
paper is acquired, whether from a forest or a recycling collection
program; how that fiber is manufactured into a range of paper
products; and how those products are managed after use, whether
in landfills or incinerators or through collection for recycling.
We reviewed the published literature, analyzed data and had
scores of internal meetings, but we also got away from the
library, our offices and meeting rooms:
We made more than 50 site visits to forests, pulp and paper
mills, research facilities and recycling centers.
We conducted more than 400 meetings and discussions with
experts from the forest products industry, academia, environmental organizations, consulting firms and related businesses
such as makers of office equipment.
We subjected our research to extensive review by a range of
experts.
Why Paper? Whats at Stake?

Paper is an essential part of our lives and our work. At the same
time, its use has major environmental and economic consequences.
Environmental impacts can arise across all stages of
the lifecycle of paper:
Fiber Acquisition: Obtaining the fiber used to make paper

products entails a range of environmental impacts. Collection
and processing of recovered paper requires energy and can
release pollutants to the environment, but these impacts need to
be viewed from a larger perspective: by displacing some of the
need for virgin fiber and extending the overall fiber supply, recycling can offset the environmental impacts of acquiring virgin
fiber, making virgin paper and disposing of paper after use.
Acquiring virgin fiber from trees can significantly alter the eco-
logical values or functions of forests. Because specific forest management activities, such as how trees are harvested or where roads
are placed, can have immediate, localized effects on water quality,
a number of steps, both regulatory and voluntary, have been taken
to lessen their impact. However, the most significant impacts of
forest management arise on a larger or longer scale, and these have
been less effectively addressed by existing safeguards. These cumulative effects can include impairment of the integrity of natural
ecosystems and the health and diversity of plant and animal
species and economic resources such as fisheries and recreation
dependent on them.
Pulp and Paper Manufacturing: Whether from recovered or
virgin fiber, the process of making paper consumes large quantities of fresh water, chemicals and energy; pulp and paper is the
fourth most energy-intensive manufacturing industry in the
United States. Outputs from paper manufacturing processes
include conventional and hazardous air and water pollutants
released to the atmosphere and to bodies of water, as well as a
variety of solid wastes.
The Task Forces research has shown that manufacturing
processes based on recycled fiber, while still using resources and
generating releases to the environment, generally require fewer
inputs and generate fewer outputs than do virgin fiber manufacturing processes. Weve also identified environmental preferences
among the technologies and practices used to make virgin paper.
Used Paper Management: Managing used paper is also a source
of environmental impacts. Waste collection, landfilling and
incineration each generate releases of air and water pollutants
(and, in the case of incineration, an ash residue that itself
requires landfilling). Rapid increases in recycling have occurred
over the last several years, yet paper still makes up one-third of
all waste Americans send to landfills and incinerators. In fact, in
1994, approximately 20% of all paper produced worldwide was
discarded in the United States. While not all such paper is capable of being recovered for recycling, an increase in the recovery
rate from 40% (the 1994 level) to 50% would increase fiber
supply worldwide by 3.3%.
The Cost of Paper to Business: Paper entails a considerable cost
to businesses that use it in large volumes. The value of total
5
shipments of paper from U.S. manufacturers in 1994 was $138
billion. This figure includes $55 billion for market pulp and
paper in its basic form (large rolls) and $83 billion in value
added from converting rolls of paper into products like corrugated boxes, paperboard cartons, envelopes, writing tablets, etc.1
Paper is also a cost factor for and the material that makes
possible entire business sectors such as publishing, catalog
and direct mail retailing and commercial printing.
What is the Pulp and Paper Industry

Doing about All This?
The environmental concerns described above are by no means
new to the pulp and paper industry; indeed, many companies
and the industry as a whole have been proactive in addressing
them. Some examples are provided below.
Recycled Fiber Acquisition: The last decade has witnessed an
unprecedented rise in the collection of used paper products for
recycling, from about 27% in 1985 to just over 40% in 1994
(including both postconsumer finished paper products and preconsumer manufacturing scrap). Continued increases in the
paper recovery rate are expected through the rest of the decade;
the pulp and paper industry has set a goal of 50% recovery for
the year 2000.2 In the late 1980s paper manufacturers began
installing significant additional deinking and recovered fiber
processing capacity, projected to amount to an investment of
more than $10 billion over a decade.
The Task Fo rc es recommendations directly bolster this
investment in recycling by calling for action by organizations
that purchase and use paper on both the supply and demand
sides of the recycling equation.
Virgin Fiber Acquisition Through Forest Management: The American Forest & Paper Association (AF&PA) recently issued a Sustainable Forestry Initiative (SFI) that sets out guiding principles
for changing how forests are managed so as to sustain, not only the
output of forest products, but also non-timber values provided by
forests, such as soil, air and water quality, wildlife and fish habitat,
and aesthetics. The initiative is the most comprehensive expression of the industrys collective effort to improve forest manage-
ment on its lands. It also commits AF&PA member companies to

encourage similarly sustainable practices on the part of others,
such as loggers and other landowners from whom they purchase
wood. As expected for an initiative developed by the industrys
trade association, the guidelines do not contain specific performance standards in most areas, leaving the administration and execution of the stated objectives up to individual companies.
The SFI provides a useful point of reference for the recommendations of the Paper Task Force, many of which reinforce
the principles articulated in the industrys guidelines. Because
our recommendations are intended to be implemented by purchasers working with individual forest products companies,
they set out more specific performance measures that purchasers
can use to assess or compare individual suppliers practices and
other activities.
Other private-sector initiatives toward sustainable forestry
that involve or potentially affect the pulp and paper
industry have been developed recently. A 1993
Our recommendations
report entitled Sustaining Long-term Forest
bolster
investments in
Health and Productivity, was issued by the
recycled paper
Society of American Foresters (SAF), the
professional organization representing the
manufacturing by calling
forestry profession as a whole; it represents a
for action by organizations
recognition by much of the profession of
that purchase and use
the need for new approaches to forest manpaper on both the supply
agement. In 1994, the Forest Stewardship
and demand sides of the
Council (FSC), an independent, international
recycling equation.
body being set up to accredit organizations to
certify forest management practices, issued its Principles and Criteria for Natural Forest Management,
which embody a set of environmental objectives remarkably similar to those articulated in the AF&PA and SAF initiatives just
described: conservation of biological diversity and its associated
values, water resources, soils and unique and fragile ecosystems
and landscapes. The SFI, SAF and FSC initiatives are all discussed in Chapter 4 of the Task Forces main report.
Pulp and Paper Manufacturing: Over the last several decades,
the nations environmental laws and industry efforts have produced substantial reductions in pollution from pulp and paper
manufacturing. Since 1970, the industry has invested over $10
6
billion to install pollution-control systems and practices at pulp
and paper mills to reduce releases of pollutants to the environment. As a result, releases of conventional air and water pollutants have declined by 80-90% over the last 25 years. More
recently, the industry has spent additional capital to install pollution-prevention technologies. For example, by reducing their
use of elemental chlorine, bleached kraft pulp mills have
reduced releases of dioxin by over 90% since 1988, and further
substantial reductions in chlorine use are underway. In addition, several paper companies have installed or made commitments to install more advanced technologies at bleached kraft
pulp mills that can significantly reduce the quantity as well as
improve the quality of their discharges to air and water. Finally,
the American Forest & Paper Association has identified additional research directions for new pulping, bleaching and recovery systems as part of its Agenda 2020.
The Task Force recommendations build on these industry initiatives, by informing purchasers of these technological advances.
This will allow purchasers to buy paper made with environmentally preferable systems and processes that further reduce natural
resource consumption and releases to the environment.
The Task Force believes that organizations that purchase and
use paper have a vital role to play in realizing further environmental improvements in each of the areas we have studied. The
purchaser-supplier relationship is an appropriate and powerful
vehicle for developing and implementing cost-effective, marketbased solutions to the environmental challenges in these areas.
Our recommendations are intended to facilitate this process.
The Results
The Task Force has produced a variety of tools for organizations
that use paper:
A set of actionable recommendations (a summary of which is
provided in the Appendix), each accompanied by a menu of
implementation options, with which paper purchasers and
users can systematically integrate environmental considerations into their operating procedures and purchasing decisions, alongside cost, performance, service and other
traditional purchasing criteria.3
Environmental, economic, and product performance rationale
for the recommendations, as well as answers to key questions
likely to arise in the course of their implementation.
A decision framework with specific action steps (see below) that
organizations that purchase and use paper can employ in
examining their overall paper use and in applying the Task
Forces recommendations to identify opportunities to effect
positive environmental change.
A set of detailed, fully documented White Papers that present
all of the Task Forces technical research.
Together, these Task Force products comprise a purchasing
model for organizations that buy and use paper and that seek to
lessen the environmental impact of their paper use.
Types of Paper Examined

The recommendations of the Paper Task Force focus on three
major categories of paper products:
printing and writing papers, including those used in publications as well as in business and office applications
corrugated shipping containers
folding cartons used to package consumer goods for retail sale
These categories together represent approximately 70% of all
paper used in the United States.
Approaches to Implementing the

Recommendations
What Can a
Purchaser Do?
2

Approaches to implementing
the recommendations
The Task Forces recommendations provide actionable steps that

organizations that purchase and use paper can take to reduce paper
use and address forest management, manufacturing and recycling.
Purchasers buy paper through a variety of entities. Those
who buy directly from specific mills or paper companies can
implement the Task Forces recommendations using these established relationships. Environmental factors can be introduced
as purchasing considerations in the same manner as product
quality, price, availability and service.
Other purchasers buy from office supply stores, printers,
packaging converters, or paper brokers who in turn buy from
manufacturers or other intermediaries. These purchasers can
directly request of their vendors paper products with certain
environmental attributes, such as recycled content. More generally, they can express their preferences to these vendors, and
request that they pass such information back up their supply
chain. Intermediary suppliers can be encouraged or requested to
adopt these recommendations in their capacity as paper purchasers. Proactive purchasers may wish to link their volume of
business with such vendors to the extent to which they offer
papers made using fiber produced in accordance with these recommendations.
Depending on the specific nature of the purchasing relationship, purchasers can take several basic approaches to apply the
recommendations:
Work with existing suppliers. Paper purchasers can use the recommendations to communicate their preferences to existing
suppliers or vendors, and work with them to modify existing
products, practices or technologies or introduce new ones.
Comparison shop. Paper purchasers can evaluate and preferentially buy from existing and prospective suppliers based on
the degree to which suppliers offer products or employ practices that are consistent with the recommendations (and the
purchasers economic and paper performance needs).
Measure progress. Purchasers can use the recommendations to
establish criteria by which they will evaluate a current suppliers progress and continuous improvement over time. Estab-
Direct
Action
lishing milestones and reporting mechanisms for tracking

progress can be used to ensure accountability and results.
Send a signal. Purchasers can use the recommendations
to send signals to existing and prospective suppliers
that, functional and economic needs being met, they
will shift their paper purchases over time to suppliers who adopt preferred practices and develop preferred products.

Step 1: Understand your
paper use.
Step 2: Look for opportunities
to reduce paper use.
to recycle your paper and work
with others to do the same, and to
buy paper with postconsumer
recycled content.
As these approaches to the Task Force recommendations are put to use at each step of the
decision framework described below, environmental priorities and functional and
economic needs specific to a given organization will need to be considered in deciding the extent to which that step can be
applied to the organizations paper use.
Five Steps for Direct Action
The following decision framework can aid

a purchaser in evaluating his or her organizations overall paper use and in identifying opportunities to apply environmental
preferences. The steps laid out below lead
to buy paper made by suppliers
the purchaser through a logical progression
that employ environmentally
of decision points to apply to an organizapreferable pulp and paper
manufacturing technologies
tions paper use. They provide a systematic
and practices.
way to apply the various sets of Task Force
recommendations, in order to conduct a full
assessment of improvement opportunities.
Only the basic steps of the decision framework and a
brief rationale are provided below, as an overview.
When using the framework, purchasers should refer to the
recommendations contained in the Task Forces main report.

to buy paper made by suppliers
that employ environmentally
preferable forest management
practices to produce virgin fiber.
Step 1. Understand your paper use.
The logical starting point is to develop a baseline inventory of your paper use. Identify the major uses, approximate
quantities used, mode of purchase and amounts distributed
through business activities, disposed of and recycled.
Step 2. Look for opportunities to reduce paper use.
Reducing paper use (a form of source reduction) can take the

form of eliminating a given use of paper altogether. For example, business forms can be consolidated or a layer of packaging
can be eliminated. Or less paper can be used in a given application. For example, printing and copying can be done on both
sides of a page or the basis weight of paper used in a publication
can be reduced. When carried out in a manner consistent with
functional and other constraints, source reduction offers major
environmental and economic benefits. By reducing the amount
of paper that is used in the first place, environmental impacts
resulting from all stages of the lifecycle of paper are entirely
avoided. Using less paper can also save money less paper to
purchase, less storage or filing space needed, and less used paper
to manage. While cost savings may seem to provide ample
incentive to reduce paper use, many studies have identified significant opportunities for further reductions in even the most
efficient business operations.
In Chapter 2 of the Task Forces main report, we offer recommendations and implementation options for reducing the
use of paper in different settings, as well as references to other
resources available to the purchaser.
Of course, no matter how much source reduction you achieve,
most businesses will still purchase and use plenty of paper. For the
paper you do use, along with considering availability, functional
performance and price:
Step 3: Look for opportunities to recycle your paper
and work with others to do the same, and to buy
paper with postconsumer recycled content.
Paper recycling is good for the environment. The Task Forces

extensive research shows that, compared to virgin paper production and disposal, recycled paper production and recovery
generally result in significantly lower environmental releases of
numerous air and water pollutants, less solid waste and lower
consumption of energy and forest resources.
For paper users acting in the aggregate, increasing the collection of paper for recycling while expressing a preference for
paper with recycled content is a strategic approach to containing
prices for new paper products. Increased collection of paper for
recycling makes more raw materials available for paper manu-
9
facturers and can also reduce solid waste disposal costs and earn
paper users revenues from selling the recovered paper. Maximizing the purchase of recycled paper consistent with economic
and functional requirements encourages manufacturers to
invest further in recycling-based manufacturing capacity and
research and development. Within this context, it should be
noted that the comparative cost of manufacturing virgin and
recycled paper varies among different grades and among mills.
Recycling ultimately provides paper manufacturers with an
important means of adding productive capacity, and provides
purchasers with greater choices among paper products. Growth
in recycling-based paper manufacturing capacity is now outpacing growth in virgin paper production capacity. Between
1984 and 1994, total production of pulp from wood grew by
10.2 million tons, while total consumption of recovered paper
by U.S. manufacturers grew by 13.3 million tons.4 At least in
some pulp and paper grades, the advent of this recycling capacity is already creating lower prices for paper purchasers.5
Purchasers should also identify steps that will enhance the ability
to collect paper within their business operations, whether in-house
or in the products they distribute. Options to consider include:
De veloping in-house re c ycling collection programs, and
expanding such programs to include used paper generated in
employees homes.
Initiating or participating in efforts to spur greater paper
recovery in the communities in which the purchasers busi ness operates, by working with other companies that generate
used paper, business organizations, local government and
recycling and waste management companies.
Identifying items that can be redesigned to increase the ease
with which they can be recycled (for example, by eliminating
coatings on boxes, eliminating or switching adhesives on
labels or bindings, or eliminating windows in envelopes).
Step 4. Look for opportunities to buy paper made by
suppliers that employ environmentally preferable
forest management practices to produce virgin fiber.
No matter how successful you are at recycling and buying recycled paper, a large part of the paper you purchase will likely still
contain virgin fiber. An input of virgin fiber is necessary to sustain a balance with used paper that is recycled, and to maintain
the physical properties of paper products. When buying paper

containing virgin fiber, consider how impacts arising from
acquiring it can be reduced.
The Task Force has identified a number of recommendations
to address the major environmental impacts of forest management practices used for fiber production. The recommendations serve three key objectives:
Lands owned by forest products companies should be managed in a manner that preserves and enhances the full
range of environmental values forestlands provide.
Sound environmental management practices
No matter how successful
should be extended to non-industry lands from
you are at buying recycled
which forest products companies buy wood.
paper, you will likely
Sound forest management should be propurchase a lot of paper
moted at a landscape level and across owncontaining virgin fiber.
ership boundaries, including increased
When buying such paper,
s u p p o rt for natural and less intensive
consider how impacts
forms of management on public and nonarising from fiber
industry private lands.
acquisition
and manuBecause forest products companies have
facturing can be reduced.
direct control over practices used on their own
lands, purchasers can work with their existing suppliers to implement preferred practices or identify new
suppliers that use such practices on their own lands already.
However, the majority of pulpwood is harvested from lands not
owned by forest products companies. Here the purchasers role
is to encourage his or her suppliers to exert influence over their
wood suppliers, through their own purchasing relationships as
well as other available means.
Finally, to address the most serious and large-scale impacts of
forest management on entire ecosystems and plant and animal
diversity, it is essential that forest management planning cross
ownership boundaries to ensure the integrity and functioning
of these communities and ecosystems. Purchasers can make
clear their intention to evaluate and compare their suppliers
based on the leadership, commitment and cooperation they display in the areas in which they operate.
As a starting point, purchasers may wish to survey their suppliers practices relating to one or more of the Task Forces recommendations, and to set minimum requirements for all their
10
suppliers, including, for example, full compliance with Best
Management Practices. Purchasers can then identify specific
Task Force forestry recommendations that they will introduce
in their discussions with existing and prospective suppliers.
Step 5. Look for opportunities to buy paper made by
suppliers that employ environmentally preferable pulp
and paper manufacturing technologies and practices.
Within the manufacturing area, each of the following evaluative

steps can be followed:
Consider the manufacturing processes used at the mills owned by
your suppliers. For example, give preference to paper made by
suppliers who:
articulate a vision of a minimum-impact mill.6 Suppliers
should be able to provide a definition of the minimum impact mill that includes their long-term goals for environmental performance.
implement sound environmental management
approaches in the daily operations of their mills and comply with environmental regulations.
demonstrate continuous environmental improvement by
installing pollution-prevention technologies at their mills.
For bleached kraft pulp mills, purchasers should consider
assessing and comparing pulping and bleaching technologies, including the following:
(a) The replacement of elemental chlorine with chlorine
dioxide in the bleaching process reduces the discharge of
chlorinated organic compounds, including dioxins.
(b) Oxygen delignification and extended delignification are
two available, proven and cost-effective manufacturing
technologies that form a foundation for progress towards
the minimum-impact mill. These technologies allow mills
to increase their recovery of organic waste and reduce
chemical consumption in the bleach plant.
(c) Technologies that allow for the reduction or elimination
of process water discharge from the bleach plant represent
additional progress towards the goal of the minimum impact mill and are the most advanced processes currently
available. These technologies, which include ozone-based
elemental chlorine-free and totally chlorine-free bleaching
systems, recirculate most of the process water within the
mill instead of treating and discharging it to the environment. In the process, such mills burn more organic wastes
to produce energy and recover more chemicals for reuse.
(d) New technologies may emerge that offer other ways to
achieve the goal of the minimum-impact mill. For example,
a mill-scale demonstration has begun for a process that
removes chlorides from mill process water to facilitate the
recirculation of bleach plant filtrates.
Consider the types of pulps used to make the products you purchase. For example:
Identify opportunities to incorporate alternatives to
bleached pulps, including high-yield pulps (which make
the most efficient use of wood, chemicals and water) and
unbleached pulps (which reduce chemical use in the manufacturing process).
It is in purchasers economic interest to send a long-term signal of support for pollution prevention in pulp and paper manufacturing. By using pollution-prevention approaches, suppliers
can design environmental improvement into manufacturing
processes. Michael Porter, an expert on competitive strategy at
the Harvard Business School, observes that [l]ike defects, pollution often reveals flaws in the product design or production
process. Efforts to eliminate pollution can therefore follow the
same basic principles widely used in quality programs: Use
inputs more efficiently, eliminate the need for hazardous, hardto-handle materials and eliminate unneeded activities.7
A study of 50 manufacturers of white pulp and paper in six
countries found that the longer a firm had invested in pollutionprevention technologies in its bleaching process, the better its
economic performance.8 Over the long term, paper users are better served by suppliers that use practices or technologies that
lessen the likelihood of unwanted environmental surprises. Suppliers with lower manufacturing costs will gain a competitive
edge in the global paper market and will be best prepared to
meet the needs of paper purchasers and users.
11
A Preview of the Task

Forces Report
23
The full report of the Paper Task Force comprises two volumes.
Volume I, the main report, consists of five chapters. Chapter
1, Setting the Stage for Buying Environmentally Preferable
Paper, presents the context for understanding and acting on
the Task Forces recommendations. It describes:
The origin, scope and process of the Task Force project
The Task Forces research process and our approach to assessing paper performance, economics and enviro n m e n t a l
impacts
The key functional requirements for the grades of paper we
examined
The basic activities involved in forest management, pulp and
paper manufacturing, paper recycling and waste disposal, and
their environmental impacts
The basic economics of paper production and purchasing
Chapters 2-5 set out the Task Forces recommendations, a
summary of the supporting rationales, and implementation
options for purchasers, in each of four areas:
Source reduction
Paper recycling and buying recycled paper
Forest management
Pulp and paper manufacturing
Volume II, the technical supplement, provides the underlying
technical research supporting the Task Forces recommendations,
in the form of 16 fully documented and externally reviewed
White Papers that cover functional, economic and environmental aspects of each major issue examined by the Task Force.
Copies of the Task Forces report can be ordered using the
form at the back of this synopsis. Or contact: Public Information, Environmental Defense Fund, 257 Park Avenue South,
New York, NY 10010; (212) 505-2100; or use EDFs home
page on the World Wide Web: www.edf.org
12
APPENDIX
Paper Task Force Recommendations
The Task Force has developed recommendations in each of four
areas:
Source Reduction
Recycling and Buying Recycled Paper
Forest Management
Pulp and Paper Manufacturing
These recommendations are summarized below. The Task
Forces main report contains the full version of these recommendations, including important contextual information, the economic,
performance and environmental rationale for the recommendations and implementation options for purchasers. The full versions
should be reviewed as a basis for acting on the recommendations.
These recommendations we re developed and intended for
implementation primarily in the context of pulp and paper production and purchasing within North America, with a particular
focus on the United States. While we examined technologies and
practices used to produce pulp and paper in other areas of the
world, our recommendations are directed toward purchasers of
paper produced in the United States.
Source Reduction
Recommendation. Systematically identify opportunities and
take action to reduce the use of paper, and the amount of fiber
used in specific paper products, both within your organization
and in paper products related to your business, where consistent
with functional considerations.
Recycling and Buying Recycled Paper

Paper users should actively expand and
optimize paper recycling collection programs. Paper users also
should promote recycling activities and assist efforts to develop
the paper recycling infrastructure in the following areas, as
appropriate to the capabilities of your organization:
within the premises of your business
for the products distributed by your company or your industry
Recommendation 1.
in the communities in which your business operates

among the broader business community and general public
Recommendation 2. Paper purchasers should maximize their
overall use of paper with postconsumer recycled content, consistent with functional and economic considerations.
Recommendati on 3. Paper users and purchasers should
design or purchase paper products that can be recycled readily
after their use.
Forest Management
Recommendations to advance management of lands owned by forest products companies in a manner that preserves and enhances
the full range of environmental values forestlands provide.
Recommendation 1. Purchasers should demonstrate a preference for paper made by suppliers who at a minimum
operate in compliance with the principles and implementation
guidelines for sustainable forestry as published by the American Forest & Paper Association (AF&PA), collectively known
as the Sustainable Forestry Initiative (SFI), and should buy
only from suppliers in compliance with all applicable environmental laws and regulations.
Recommendation 2. Purchasers should demonstrate a preference
for paper made by suppliers that manage their lands in a manner that
protects on- and off-site water quality and conserves soil productivity.
Such management includes operating in full compliance with all
applicable mandatory or voluntary Best Management Practices
(BMPs) and other applicable laws and regulations related to water
quality, as well as any additional steps needed to meet the objective.
Recommendation 3. Purchasers should demonstrate a preference for paper made by suppliers who develop and implement
an adaptive management approach, through actively engaging in
and keeping abreast of research on the environmental impacts of
forest management practices, coupled with a commitment to
modify their practices as needed in response to research results.
Recommendation 4. Purchasers should demonstrate a preference for paper made by suppliers who actively seek outside
assistance, advice and perspective from the full range of other
stakeholders and interested parties in issues surrounding forest
management.
13
Recommendation 5. Purchasers should demonstrate a preference for paper made by suppliers who manage their lands in a
manner that contributes to the conservation of biodiversity by
maintaining or enhancing habitat for a broad array of plants
and animals, with an emphasis on rare and endangered species.
Recommendation 6. Purchasers should demonstrate a preference for paper made by suppliers who manage their lands in a
manner that preserves ecologically important, rare or declining
natural communities. Intensive management on lands representing such community types should be avoided; where necessary for preservation, management for wood production should
not take place. Intensive management should be concentrated
on lands of lower ecological value.
Recommendation 7. Purchasers should demonstrate a preference for paper made by suppliers who employ harvesting methods that minimize the ecological impacts of harvesting, both at
the level of individual stands of trees and across the landscape.
Recommendation to extend environmentally sound management practices to non-industry lands from which forest products
companies buy wood for their products.
Recommendation 8. Purchasers should demonstrate a preference for paper made by suppliers who use available means to
ensure that environmentally sound practices are applied to the
management of all lands from which the supplier buys wood.
These requirements should extend to wood bought on the open
market, commonly known as gatewood.
Recommendations to promote environmentally sound forest
management at a landscape level and across ownership boundaries, including increased support for natural and less intensive
management on public and non-industry private lands.
Recommendation 9. Purchasers should demonstrate a preference for paper made by suppliers who encourage and participate
in the development of environmentally responsible management
on a landscape level, including the implementation of management approaches that are applied across ownership boundaries.
Recommendation 10. Purchasers should demonstrate a preference for paper made by suppliers who show environmental
leadership by actively promoting efforts to manage non-indust ry lands (both public and private) so as to maintain and
enhance the extent and environmental value of the nations

forestlands. Suppliers should actively support and encourage
management of such lands using non-intensive approaches so as
to provide and preserve ecological values that are more limited
or difficult to provide on more intensively managed industry
lands.

Minimum-impact Mills.
Recommendation 1. Purchasers should give preference to
paper manufactured by suppliers who have a vision of and a
commitment to minimum-impact mills the goal of which is
to minimize natural re s o u rce consumption (wood, water,
energy) and minimize the quantity and maximize the quality of
releases to air, water and land. The minimum-impact mill is a
holistic manufacturing concept that encompasses environmental management systems, compliance with environmental laws
and regulations and process technologies.
paper products manufactured by suppliers who demonstrate a
commitment to implementing sound environmental management of their mills. Suppliers should demonstrate progress in
the following areas:
improved spill-prevention and control systems based on the
installation of available technologies;
preventive maintenance programs;
emergency preparedness and response programs;
improving the energy efficiency of mill operations through
the installation of energy-conservation technologies;
on-going training for mill staff in process control and their
role in improving environmental performance; and
internal auditing procedures that include qualitative and
quantitative measures of performance.
Pu rchasers should consider their suppliers compliance
records as one indicator of an effective environmental management system.
paper manufactured by suppliers who demonstrate continuous
environmental improvement toward minimum-impact mills by
14
installing pollution-prevention technologies.
The substitution of chlorine dioxide for elemental chlorine in
the first stage of the bleaching process reduces the discharge
of chlorinated organic compounds.
The installation of oxygen delignification and extended cooking, two available and proven cost-effective manufacturing
technologies that maximize lignin removal in the pulping
process, forms a foundation for further progress toward the
minimum-impact mill.
Mills that recirculate the filtrates from the first bleaching and
extraction stages of the bleach plant make additional progress
t ow a rd the minimum-impact mill. These low - e f f l u e n t
processes represent the most advanced current technologies.
Future technologies may emerge that make additional progress
toward the minimum-impact mill.
Product reformulation by changing the types of pulps used in
paper products.
Recommendation 4. Purchasers of paper packaging, such as
corrugated boxes and folding cartons, should seek to purchase
paper products made of unbleached kraft paperboard rather
than bleached kraft paperboard in cases where the packaging
meets functional and economic requirements.
Recommendation 5. Purchasers of coated printing and writing
papers should express their preference for paper that increases the
substitution of mechanical pulp for bleached kraft pulp in cases
where the paper meets functional and economic requirements.
R ecommendation 6. Pu rchasers of printing and writing
papers should express their preference for paper that substitutes
bleached kraft for bleached sulfite pulps in cases where the
paper meets functional and economic requirements.
Recom mendation 7 . Pu rchasers of coated and uncoated
freesheet paper should consider paper products that contain
bleached chemithermomechanical pulp (BCTMP) as a partial
substitute for hardwood kraft pulp in cases where the paper is
available and meets functional and economic requirements.
Recommendation 8. Purchasers should be open to considering paper products that contain non-wood agricultural residue
fiber in cases where the products are available and meet functional and economic requirements.
ENDNOTES
1
American Forest & Paper Association, Paper, Paperboard & Wood Pulp,
1995 Statistics, Washington, DC: AF&PA, September, 1995, p. 76. Based
on data from the U.S. Department of Commerce, Bureau of the Census.
2
The 1994 recovery rate of 40% and the industrys 50% goal (announced
in 1994 by the American Forest & Paper Association), in addition to
including preconsumer paper, are calculated in a manner that: (1)
excludes paper imported into the U.S. as packaging (e.g., corrugated
boxes and cartons for Canadian products); and (2) includes the weight of
moisture and contaminants present in collected used paper. These factors
tend to inflate the apparent recovery rate.
3
A summary version of the Task Forces recommendations is attached in
the Appendix. The full versions of the recommendations and implementation options appear in Chapters 2-5 of the main report.
4
American Forest & Paper Association, Paper, Paperboard & Wood Pulp,
1995 Statistics, Washington, DC: AF&PA, September, 1995, p. 56.
5
The case where this is most evident is linerboard and corrugating medium
used to make corrugated boxes. Between 1990 and 1995, total U.S. paper
and paperboard production capacity is projected to grow from 84.4 to 94.9
million tons per year (12.4%). Total containerboard capacity is projected to
grow from 28.4 to 33.0 million tons per year over the same period (16%).
Of the 4.6 million tons of containerboard capacity growth, 3.0 million tons
will be 100% recycled containerboard and an additional increment will be a
recycled/virgin mix. American Forest & Paper Association, Paper, Paperboard & Wood Pulp, 1995 Statistics, Washington, DC: AF&PA, September,
1995, p. 33. When prices for old corrugated containers and mixed paper are
within their historical range, capital and operating costs are generally lower
for recycling-based expansions compared to new virgin containerboard
capacity. Paper Task Force, White Paper No. 9. The new containerboard
capacity is moderating potential price increases. Containerboard market
awash in production as new capacity ramps up better than expected, Pulp
& Paper Week, October 9, 1995, pp. 1-3. A similar case could be made that
deinked market pulp is affecting prices for its functional competition, virgin
hardwood market pulp, in comparison to virgin softwood market pulp.
Deinked market pulp now makes up roughly 10% of U.S. market pulp production. Increased BCTMP pulp and Indonesian hardwood market pulp
also affect the global hardwood pulp pricing equation, however.
6
The goal of a minimum-impact mill, as defined by the Task Force, is to
minimize natural resource consumption (wood, water, energy) and minimize the quantity and maximize the quality of releases to air, water and land.
7
Michael Porter and Claas van der Linde, Green and Competitive: Ending
the Stalemate, Harvard Business Review, September-October 1995, pp.12034.
8
Chad Nerht, Spend more to show rivals a clean pair of heels, Pulp &
Paper International, 37(6): 81-82 (1995).
15
AUTHORS
Duke University
Paul Brummett
Evelyn Hicks

Lauren Blum
Robert Bonnie
Richard A. Denison
Nat Keohane
Annette Mayer-Ilmanen
Jane B. Preyer
John F. Ruston
Melinda Taylor
Johnson & Johnson

Harold J. Capell
Brenda S. Davis
Barbara M. Greer
Anthony A. Herrmann
Peter Turso
Linda Croft
Bob Langert

Company of America
Joe DeNicola
Steve Ritter
Time Inc.
David J. Refkin
David Rivchin
SPECIAL ACKNOWLEDGMENTS
The Paper Task Force gratefully acknowledges the
following members, past and present, of their
organizations who helped make possible the
successful completion of this project. These
individuals contributed to the Task Force in many
valuable waysas support staff, as reviewers of Task
Force documents and as researchers, and by
providing expertise and advice on various topics
throughout the process. We extend our sincere thanks
for the time, effort and support they provided.
Duke University
Dr. Stephen Boyce

Dr. Norman Christensen
Dr. Richard DiGiulio
Stephanie Finn
Dr. Douglas Lober
Dr. Daniel Richter
David Roberson
Dr. Aarne Vesilind
Duke University School of
the Environment graduate
students:
Teos Abadia
Chris Benjamin
David Cohen
Jonathan Cosco
Jason Karas
Elizabeth McLanahan
Kerry Mularczyk
Pamela Niddrie
Mark Rampolla
Paul Schinke
Stewart Tate
Environmental
Defense Fund
Maxine Adams
Bob Braverman
Mechelle Evans
Alexandra Haner
Suzanne Hamid
Steven Levitas
Allan Margolin
Diane Minor
Ciara OConnell
Diane Pataki
Jackie Prince Roberts
Eliza Reed
Karen Roach
Melody Scott
Sandin Wang
Johnson & Johnson
Suzanne Goggin
Bill Hoppes
Jeff Leebaw
Elizabeth Richmond
Karl Schmidt
Iris Kast
Dave Kouchoukos
Tauquincy Miller
Walt Riker
NationsBank Corporation
Bruce Lawrence
Saundra Neusum
Company of America
Mary Donelik
Rachel Ingber
Paul Lambdin
Marijane Lundt
Bob Zanisnik
Time Inc.
Elaine Alestra
Peter Costiglio
Barry Meinerth
Deane Raley, Jr.
Order Form

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per Copy*
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(250 pp., includes Synopsis,
full Task Force Recommendations)
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Recycling and Solid Waste

Management (3 papers)
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Non-Wood Pulp (3 papers)
Project Synopsis only (16 pp.)

Technical Supplement
(Volume II: All 16 research papers about 1,200 pp.)
Or order parts grouped by topic:
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Bleached Kraft Pulp

Manufacturing (2 papers)
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or call (212) 505-2100
*Prices are set to cover the cost of
production, postage and handling.
The cover paper used in this report is made

with 100% recycled (75% postconsumer) content,
using a totally chlorine-free recycling process.
The text is made with 20% postconsumer recycled content,
using a totally chlorine-free recycling process, and 80%
virgin bleached kraft pulp manufactured using oxygen delignification
and elemental chlorine-free bleaching.
SETTING THE STAGE FOR

PURCHASING ENVIRONMENTALLY
PREFERABLE PAPER
I
Introduction
II
Scope and process of the Paper Task Force
III
Key findings on functional requirements
for various grades of paper
IV
The economic structure of the pulp and paper
industry and its relation to paper purchasing
26
I. INTRODUCTION
SETTING THE STAGE FOR

PURCHASING ENVIRONMENTALLY
PREFERABLE PAPER
To set the stage, this chapter describes:
The origins of the project and its purpose.
The types of paper examined (and not examined) by the Task Force.
The scope of our research and the thoroughness of our research
process.
The methodologies we employed in assessing paper perfor-
mance, environmental issues and economic considerations.
The nature of activities involved at each stage in the lifecycle of
paper.
Key findings concerning functional requirements for the various
grades of paper examined by the Task Force.
An overview of the structure of the pulp and paper industry.
The goal of the Paper Task Forces recommendations is to integrate environmental criteria into paper purchasing decisions on
par with traditional purchasing criteria, such as cost, availability
and functionality. The Task Forces recommendations offer organizations that purchase and use paper the means to work within
purchaser-supplier relationships to enhance environmental
quality in ways that are also cost-effective and make good business sense. By demonstrating demand for paper products that
are produced using environmentally preferable methods, paper
purchasers can also directly reinforce and accelerate the positive
changes in practices and technological investments that are
already underway in the pulp and paper industry.
This chapter provides the context and introductory information needed to understand and act on the Task Forces recommendations. To set the stage, the chapter describes:
the origins of the project and its purpose
the types of paper examined (and not examined) by the
Task Force
the scope of our re s e a rch and the thoroughness of our
research process
the methodologies we employed in assessing paper performance, environmental issues and economic considerations
the nature of activities involved at each stage in the lifecycle of
paper
key findings concerning functional requirements for the various
grades of paper examined by the Task Force
an overview of the structure of the pulp and paper industry
Beginning in late 1992, the Environmental Defense Fund
(EDF) began contacting private-sector organizations that purchase and use paper to gauge their interest in participating in a
voluntary, private-sector initiative for the purpose of identifying ways to reduce the environmental impact of paper use. The
project sought to assemble organizations that represented leaders in a diversity of paper-intensive business sectors, and that
purchased significant amounts of paper in a sufficient variety of
grades to encompass most types of paper used in the United
States. The project offered an opportunity for Task Force mem-
27
bers, working in partnership with other leading organizations,

to respond proactively to environmental concerns related to
their own and others use of paper.
At the outset, the Task Force developed a workplan that
ensured a thorough process with ample opportunity for input
from other stakeholders. As described in more detail in the next
section, the Task Forces research was conducted in the context of
a full and open dialogue with experts from the pulp and paper
industry and affiliated businesses, and from the environmental,
academic and financial communities. Task Force members
worked closely with their paper suppliers throughout the process.
The Paper Task Force was specifically designed as a voluntary, private-sector initiative; our aim was to develop a body of
information and a model that organizations that buy and use
paper could employ to identify opportunities for environmental
improvement. For this reason, the Task Force intentionally did
not take positions on public policy matters and did not seek to
influence the content of government policy or regulations. We
recognize that many of the issues which we have addressed are
matters of considerable public discussion and debate, and that
they are subject to public policy and regulation. In seeking to
apply information derived from the Task Forces work, however,
readers should be aware that there are fundamental differences
between the voluntary, multiple-options approach encompassed
in the Task Forces recommendations and a regulatory process
that carries the force of law.
At the same time, because our intent is to increase demand
for environmentally preferable paper, we have identified attributes of products, and of the technologies and practices used in
making them, that by definition represent advances that extend
beyond compliance with regulatory requirements. While we
have crafted our recommendations to operate independent of
the environmental regulatory system, we consider those controls and other expressions of public policy as providing the
minimum level of environmental protection with which we
expect all of our suppliers to comply.
Senior managers at each Task Force member organization
signed a Memorandum of Agreement that established the Task
Force, set out its purpose and scope of work, and delineated
operating guidelines to ensure a substantive process and product.
Among the key parts of the agreement were provisions stating

that all members of the Task Force would pay their own expenses
for the project and that the Task Forces recommendations would
be implemented individually by the Task Force members. A copy
of the memorandum is attached as Appendix A.
28
II. SCOPE AND PROCESS OF THE

PAPER TASK FORCE
Types of Paper Examined by the Task Force
The recommendations of the Paper Task Force cover three major
categories of paper products: printing and writing papers, corrugated shipping containers and folding cartons used to package
consumer goods for retail sale. Many different specific types of
paper fall within these broad categories, which represent approximately 70% of all the paper used in the United States.
The Paper Task Fo rc es recommendations do not cove r
newsprint, tissue and toweling products and certain highly specialized uses of paper. We chose this approach at the outset for
several reasons. The Task Force does not include any major
newspaper publishers. Moreover, several other groups have
examined environmental issues associated with newsprint, especially in the area of recycling;1 partly in response to these efforts,
there has already been significant recent investment in recycling
capacity by newsprint manufacturers in North America.
While all of the Task Force members buy tissue and toweling
products for their businesses, 60% of the U.S. tissue market is
in the residential sector and therefore outside the Task Forces
primary emphasis on commercial paper use. Commercial and
residential tissue products tend to have different performance
properties, and the vast majority of the tissue used in commercial establishments already contains recycled fiber, often at the
100% total recycled content level.
The re s e a rch that provides the foundation for the Ta s k
Forces recommendations does analyze the totality of U.S. paper
use where appropriate. For example, the Task Forces analysis of
the economics of recycling considers the role of recovered paper
by recycled newsprint and tissue manufacturers in the overall
paper recycling system in the United States. Research on the
environmental aspects of paper recycling versus conventional
solid-waste management also considers the enviro n m e n t a l
aspects of collecting newspapers and manufacturing newsprint
Figure 1
29
with recycled content, because these activities are a major part

of the current recycling system.
While we caution against applying the Task Forces recommendations in the areas of recycling and manufacturing to the
grades of paper that we did not examine, the recommendations
on forestry are broadly applicable to any conventional woodbased paper produced in the U.S. For the truly ambitious paper
purchaser, the full research and evaluation methodology developed by the Paper Task Force could be used to develop purchasing recommendations for paper grades we did not cover.
eration; stand tending and protection; and thinning. At the end of

the rotation, the stand is harvested and the cycle begins again. For
each activity, a variety of methods may be used, depending on the
character of the specific site, the tree species and other values being
managed for, and the overall intensity of management. Figure 1
illustrates the stages of a typical southern pine plantation rotation.
More detail on these activities and their associated impacts is provided in Chapter 4 and in White Papers Nos. 4 and 11.
Basic Steps in the Paper Lifecycle

This section provides a brief overview of the activities involved
in acquiring virgin fiber from forests, transforming that fiber
into pulp and paper products, and managing these materials
after they are used. The intent is to familiarize the reader with
the basic practices and technologies, as well as the associated
terminology, in order to facilitate understanding of the Task
Forces recommendations.
Virgin Fiber Acquisition: Forest Management
Forest management, or silviculture, for the purpose of producing fiber can be viewed on two different scales. The first
involves the specific activities carried out on a specific stand of
trees over the course of a specific time period, called a rotation.
The second involves the spatial and temporal distribution of silvicultural activities across the many stands that may occur in an
area of managed forest. Two major types of silvicultural systems
can be distinguished. Even-aged management involves stands
where virtually all of the trees are of basically the same age,
reflecting the fact that all the trees in the stand were harvested,
and all of the trees in the new stand were established, or regen erated, at approximately the same time. Uneven-aged manage ment involves harvesting and regeneration that are spread both
spatially and temporally over the stand, thereby resulting in a
stand of trees covering a wide range of ages and sizes.
In most silvicultural systems, activities conducted in a given
stand over the course of a given rotation may include road construction, maintenance and use; harvesting; site preparation; regen-
Figure 2
S
30
Transforming cellulose fibers (whether from wood or other plants,

or from recovered waste paper) into paper consists of three basic
steps. First, the raw material is pulped. Pulp mills use mechanical or
chemical processes, and sometimes a combination of the two, to
break up the fibers and separate them from unwanted materials. In
mechanical processes, the fibers are physically separated from each
other, while in chemical processes, the fibers are also separated from
lignin (the glue that holds the fibers together in wood). Second, if
needed to produce a white pulp used in many paper products, the
pulped fibers are chemically bleached in a multi-step process. A variety of chemicals may be employed in bleaching, including the elemental form of chlorine or other chlorine compounds such as
chlorine dioxide, and oxygen-based chemicals such as hydrogen peroxide or ozone. Finally, the bleached or unbleached pulp is spread in
a thin layer, pressed and dried on a paper machine to make paper.
Each of these steps is illustrated in Figure 2. While cellulose fibers
account for the bulk of paper, some paper products also incorporate
coatings, fillers or other additives to impart desired qualities. Water is
an important component at all stages of the papermaking process
because it carries the fibers through each step.
Recycling and Waste Management
Depending on ones perspective, the practice of recycling represents both an alternative source of fiber for making paper,
and an alternative to traditional means of solid-waste management, such as landfilling and incineration. The paper recycling
process has several steps, illustrated in Figure 3. First, used
paper must be segregated and collected separately from solid
waste. This step is usually the responsibility of the business or
household that generates the used paper and other recyclable
items. In some cases, recycling collectors or solid-waste haulers
will pull recyclable paper from clean loads of mixed commercial waste, typically from offices. The next step is processing,
which usually means some form of sorting of loose paper to
remove obvious large contaminants, and then baling the paper
for efficient transportation and storage. Finally, the recovered
paper is cleaned and processed at a mill and made into pulp
suitable for manufacturing new paper products. The nature of
this fiber-cleaning stage depends on the type of paper being
made. For example, recovered paper used in making new printing and writing paper, tissue and newsprint is deinked, while
recovered paper used to make paperboard usually undergoes
less extensive processing.
Managing discarded paper as solid waste instead of recycling it
involves collecting refuse in conventional garbage trucks, sometimes transferring the waste to larger trucks or railcars at a trans-
Figure 3
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fer station for shipment, and landfilling or incinerating the material. Landfilling generates by-products such as landfill gases and
leachate, while combustion in an incinerator produces a variety of
air emissions and ash residue, which must be landfilled.
The Task Forces Research Process

Over the course of more than two years of research, the Task
Force assembled a body of information that is unique in its
depth and scope. We spent roughly equivalent amounts of time
and effort examining three issues related to paper use, including:
The key performance characteristics of various grades and uses
of paper, and how such functional properties can be affected
by changes in the fiber source or the processes used to make
the paper.
The environmental impacts associated with all parts of the lifecycle of paper, literally from the forest to the landfill.
The economics of paper use, including the cost of producing
wood, recovered fiber, pulp and paper products, and the
dynamics of market pricing for these various commodities.
By carefully integrating information on functionality, environmental issues and economics, the Paper Task Force sought to
maximize the likelihood that our recommendations will be
implemented, thereby effecting environmental gains.
From the beginning the Task Forces approach to developing its
recommendations was grounded in thorough technical research. In
January 1993, the Task Force held its first meeting which included
a basic overview of pulp and paper manufacturing provided by the
Department of Pulp and Paper Science at North Carolina State
University. The Task Forces second meeting, in February 1993,
included a tour of a major printing and writing paper mill.
After the Task Force was formally announced to the public in
August 1993, we conducted a series of introductory and technical visits with more than a dozen pulp and paper companies
that are major suppliers to Task Force members, as well as universities and other research institutions. Many of these meetings also encompassed visits to pulp and paper mills, recycling
centers, experimental and working forests, and laboratory facilities. Technical discussions and dialogue were held that covered
the full range of research topics being examined by the Task
Force. In many cases, follow-up meetings and telephone conversations provided the Task Force with additional information.
In its research process, the Task Force gathered data from a
very broad range of sources. We actively solicited information
from experts in the pulp and paper industry, consulting firms, the
environmental and financial communities, graphic designers,
office equipment manufacturers, printers, forms converters and
university research institutions. The Task Force also reviewed a
wide range of published literature, including trade publications,
analyses provided by individual paper companies and trade associations, consultants reports, government documents, technical
manuals, conference proceedings and peer-reviewed scientific
papers. Finally, we tapped the considerable experience and expertise of Task Force organizations themselves.
In order to hear directly from experts and identify areas of
agreement or controversy, the Task Force convened 10 expert
panel discussions, in which four to six individuals representing
different organizations responded to questions posed by the
Task Force. For each of these expert panels, the Task Force
developed an issue paper to provide key background information. These issue papers were circulated for external expert
review. Panel members and expert reviewers were selected to
cover the full range of expertise and perspective on a given issue
and to ensure balance. The members of each panel and the topics they discussed are listed in Appendix B.
The Task Force then integrated all of the information gathered through the research meetings, site visits, expert panels and
comments on issue papers into 16 more detailed, fully referenced White Papers on specific topics. The White Papers identified key findings of our research, and these findings served as
the foundation for our recommendations to purchasers.
The Task Force distributed the White Papers for expert review
and solicited written comments from a range of individuals and
organizations with expertise on given topics. Task Force working
groups carefully reviewed all the comments and revised the papers
to reflect new information received. In many cases, Task Force
members engaged in further dialogue with reviewers to ensure a
full understanding of issues they had raised or new information
they had submitted. The Task Forces White Papers, listed on the
next page, comprise Volume II of the Task Forces final report.
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White
Papers
Paper Task Force White Papers
Listed by Topic Area
Paper Performance
Functionality Requirements for Uncoated Business Papers and Effects of Incorporating Postconsumer
Recycled Content (White Paper 1)
Functionality Requirements for Coated and Uncoated Publication Papers and Effects of Incorporating
Postconsumer Recycled Content (White Paper 8)
Functionality Issues for Corrugated Packaging Associated with Recycled Content, Source Reduction
and Recyclability (White Paper 6A)
Functionality Issues for Folding Cartons Associated with Recycled Content, Source Reduction and
Recyclability (White Paper 6B)
Recycling and Used Paper Management
Economics of Recycling as an Alternative to Traditional Means of Solid Waste Management
(White Paper 2)
Lifecycle Environmental Comparison - Virgin Paper and Recycled Paper-Based Systems (White Paper 3)
Economics of Manufacturing Virgin and Recycled-Content Paper (White Paper 9)
Forest Management
Environmental Issues Associated with Forest Management (White Paper 4)
Economic Considerations in Forest Management (White Paper 11)
Environmental Comparison of Bleached Kraft Pulp Manufacturing Technologies (White Paper 5)
Economics of Kraft Pulping and Bleaching (White Paper 7)
Environmental Comparison - Manufacturing Technologies for Virgin and Recycled-Content Printing
and Writing Paper (White Paper 10A)
Environmental Comparison - Manufacturing Technologies for Virgin and Recycled Corrugated Boxes
(White Paper 10B)
Environmental Comparison - Manufacturing Technologies for Virgin and Recycled Coated Paperboard
for Folding Cartons (White Paper 10C)
Comparison of Kraft, Sulfite and BCTMP Pulp and Paper Manufacturing Technologies (White Paper 12)
Non-wood Plant Fibers as Alternative Fiber Sources for Papermaking (White Paper 13)
As the Task Force began to develop its recommendations, we

again convened meetings with key stakeholders and experts
drawn from members suppliers, the American Forest & Paper
Association, academic researchers and environmental organizations. These meetings were designed to provide additional guidance and perspective on the form and content of the Task
Forces recommendations before we began to draft them. The
Task Force then drafted its recommendations independently.
Overall, the Paper Task Force held approximately 400 meetings with representatives of over 120 different organizations.
In this process we visited over 50 manufacturing, recycling,
forestry and research facility sites. The success of the Task Force
is due in large part to the extraordinary cooperation and effort
of a wide range of parties. We have listed the organizations we
met with and their contribution to the process in the Acknowledgments, at the beginning of this report.
Research Approach for Functional,

Environmental and Economic Issues
Approach to the Functionality Research
Purchasers must be confident that the paper products they buy

will meet a range of performance requirements, including printquality standards and runability in equipment such as photocopy machines, printing presses and package-filling lines and
distribution systems. Understanding the functional requirements
of various paper and paperboard grades was therefore a critical
element of the Task Forces analysis.
In one of the first steps in the Task Forces research process,
members gathered qualitative and quantitative information on
their organizations purchasing and use of paper, and on their
used paper recycling or disposal practices. These paper use
inventories provided an information baseline to help Task Force
members identify the specific uses and quantities of paper in
their organizations, performance requirements, existing purchasing specifications and relevant supplier information.
The Paper Task Forces goals in researching the performance
requirements associated with various grades of paper were to: (1)
identify the attributes of certain paper grades that enable them to
perform as intended; (2) analyze the relationship between the
33
raw materials used to produce paper and the requirements of the

papermaking process; and (3) understand how equipment specifications drive a given products specifications.
The Task Force defined paper functionality as the ability of
a sheet (or roll) of paper to meet the purchasers expectations for
running in required equipment and machines to create the
desired end product. In particular, the Task Force examined
how the incorporation of recycled content affects the performance of specific grades of printing and writing paper, corrugated boxes and folding cartons. The specific performance
requirements and physical properties of business communication papers, publication papers, corrugated boxes and folding
cartons that are critical to meeting the needs of end users are
described below in Section III. The Task Forces findings on the
performance of recycled-content grades are summarized in
Chapter 3 of this report; further detail can be found in White
Papers Nos. 1, 6A, 6B and 8.
Approach to the Environmental Research
In identifying environmental pre f e rences, the Task Fo rc e

adopted a broad, systematic view of the issues involved, rather
than considering only a single or a few attributes of paper its
recycled content, for example, or how it is bleached. The Task
Force constructed a set of analytical tools that allow different
types of paper to be compared on an environmental basis across
their full lifecycle, including: (1) how the fiber used to make
paper is acquired, whether from a forest or a recycling collection
program; (2) how that fiber is manufactured into a range of
paper products; and (3) how those products are managed after
their use, whether in landfills or incinerators or through collection for recycling. In using this approach, the Task Force has
provided a way for purchasers to address all of the major environmental impacts of their paper use.
The decision framework set out in the Project Synopsis that
opens this report reflects the comprehensive scope of the Task
Forces environmental research. In sum, reducing the use of
paper generally provides major environmental benefits, but even
after aggressive use-reduction measures, businesses will still use
significant quantities of paper. Using paper with recycled content also provides comparative environmental benefits in the
areas of forest management, pulp and paper manufacturing, and

solid-waste processing and disposal. However, there are ultimately functional and economic limits to the amount of recycled material that can be used in paper on an aggregate basis. It
is important to examine opportunities to reduce the environmental impacts associated with the acquisition of virgin fiber
through forest management and with the manufacturing of virgin pulp and paper. The research of the Paper Task Force provides paper purchasers and users with the capability to
investigate and make progress in all of these areas.
The basic research of the Task Force on environmental issues is
contained in White Papers Nos. 3, 4, 5 and 10 A, B and C, and the
results of these analyses are summarized in Chapters 3, 4 and 5.
The inclusion of forest management activities in our overall
analysis and its direct linkage to purchasing considerations
is an example of the thoroughness of our approach. Most
other studies of paper products, including virtually all lifecycle
assessments conducted to date, draw the upstream boundary of
their analyses after the forest: In essence, they assume a given
quantity of wood as an input into the product system being
studied, without considering the environmental and economic
consequences of activities required to produce that wood. The
biological and ecological character of the impacts of forest management activities does not allow a direct or quantitative comparison to other measures of environmental impact for
example, energy use or releases of air emissions from a manufacturing facility. To omit such impacts entirely from an assessment
of paper products, however, produces a greatly distorted picture.
Instead, we have included a full assessment and description of
such impacts, and through our recommendations have given
paper users the means to use this information in their purchasing
decisions whether in considering the relative merits of recycled vs. virgin fiber content or in identifying preferences among
different management practices used to produce virgin fiber.
In the area of pulp and paper manufacturing, the Task Force
undertook two types of comparative analyses. First, we compared
the environmental profiles of a range of existing pulping and
bleaching technologies used to produce virgin pulps and paper
products. These technologies include mechanical as well as chemical pulping processes and, among the chemical processes, those
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yielding unbleached pulp as well as pulp bleached using a range

of different bleaching agents. Second, for several different grades
of paper, we compared the environmental profiles of manufacturing processes using virgin fiber to those that use recycled fiber.
Both types of analysis base the comparison of technologies and
products on the relative magnitude of the following parameters:
energy use, including both total energy requirements and
those met by the purchase of fuels or electricity2
water use or quantity of effluent discharged
emissions of several major categories of air pollutants
releases of several major categories of waterborne wastes
quantity of solid-waste output.
In the area of managing paper after it is used, the Task Force
compared the environmental profiles of the major methods
employed in the United States today: landfilling of municipal
solid waste (MSW) containing used paper (employed to manage
53% of used [postconsumer] paper); incineration of MSW containing used paper in waste-to-energy facilities (13%); and collection and processing of used paper for purposes of recycling
(34%).3 The same parameters (excluding water use) described
above served as the basis for comparison of the three methods.
Finally, for the purpose of providing a comprehensive view of
the comparison between virgin and recycled fiber, the Task Force
assembled a quantitative model that combined the data for manufacturing virgin and recycled paper in various grades with the data
for the various methods employed to manage used paper. In this
way, three essentially complete systems can be directly compared:
Virgin production plus landfilling: acquisition of virgin fiber4
and manufacture of virgin paper, followed by landfilling.
Virgin production plus incineration: acquisition of virgin fiber
and manufacture of virgin paper, followed by incineration.
Recycled production plus recycling: manufacture of recycled
paper, followed by recycling collection, processing and transport of used paper to the site of remanufacture.5
The Task Force assembled such data for each of several
grades of paper: newsprint, uncoated freesheet printing and
writing papers, corrugated boxes, and coated paperboard used
to make folding cartons.
The Task Forces environmental comparison of different
paper manufacturing and disposal/recycling systems is based
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primarily on estimates of the quantities of energy used by, or

environmental releases from, certain processes or facilities. In
these comparative assessments, the Task Fo rce has not
attempted to assess the magnitude of environmental impacts
for example, effects on the health of humans or wildlife that
arise from the associated energy use and enviro n m e n t a l
releases. Actual environmental impacts caused by the release of
specific chemical compounds, for example, depend on site-specific and highly variable factors such as rate and location of
releases, local climatic conditions, population densities and so
on, which together determine the level of exposure to substances released into the environment. To conduct such an
assessment would require a detailed analysis of all sites where
releases occur, a task well beyond the scope of this project and
virtually any analysis of this sort.
In a larger sense, reducing the magnitude of energy use or
environmental release will represent a genuine environmental
improvement in the vast majority of cases. Indeed, the widely
embraced concept of pollution prevention is based on the
sound tenet that the avoidance of activities linked to environmental impacts is far preferable to seeking to moderate the
extent of impacts after the fact. In the absence of definitive
evidence to the contrary, purchasers can feel confident that
e x p ressing a pre f e rence for technologies or practices that
reduce the magnitude of environmental releases or energy use
will benefit the environment.
In general, the data cited and presented in this report represent average (mean) values, or estimates otherwise intended to
be representative of the facilities and activities being characterized. The environmental characteristics of individual pulp and
paper mills, solid-waste management facilities, recycling systems, etc. will almost always vary from the average for a particular class of facilities. In most cases, however, average data are
most appropriate for our purposes, because we are most interested in comparing typical activities and facilities, not best-case
or worst-case ones. In some cases, the Task Force has selected
subgroups of facilities where clear and definable differences exist
in the average characteristics of the subgroups. For example, the
Task Forces analysis of energy use and environmental releases
from bleached kraft pulp manufacturing processes is based on
35
s e veral distinct subclasses of both modern and traditional

bleached kraft pulp mills.
In cases where a paper user is purchasing through a distributor
or retailer and does not have specific information about where
the paper was made, the use of averages in an environmental
comparison is not only appropriate, but is in fact the only
approach to identifying environmental preferences. Purchasers in
this situation who make decisions based on averages will, in the
aggregate, select environmentally preferable paper products.
In other cases, large paper purchasers buy directly from
manufacturers and potentially have access to much more specific data on the environmental attributes of individual facilities. While gathering and interpreting these data is not
necessarily a simple exercise, the Task Forces recommendations
and implementation options are designed to help major purchasers of paper get started, through an informed dialogue
with their suppliers. In these cases, facility-specific data can be
compared to the average or typical values provided in this
report. Hence, the data presented here are useful as a starting
point in indicating general or likely attributes, and can be subjected to further examination and confirmation if applied to a
more specific situation.
As a final note, the approach adopted by the Task Force of
comparing activities or processes based on the average magnitude of key environmental parameters is a widely accepted
method employed in virtually all similar lifecycle assessments,
including those conducted or commissioned by private companies in a broad range of business sectors (including pulp and
paper manufacturing) and by government agencies.
Approach to the Economic Research
Economic considerations in paper purchasing and use were central to the Task Forces research and to the development of our
recommendations. This research considered both the cost of
manufacturing environmentally preferable paper, and the price
of different grades of paper in the marketplace.
Several strategic goals are embodied in the Task Fo rc es
analysis of economic factors in paper purchasing and use.
Prices for paper products rise and fall over time based on
market supply and demand, but over the long term are also
related to manufacturing costs. While purchasers are concerned in the short term with paper prices, over the longer
term it is to their advantage to align themselves with paper
producers who employ environmentally protective and efficient practices and technologies. The Task Forces recommendations are also sensitive to the importance of the timing of
investments by paper suppliers, the fact that these investment
are usually long-lived, and the fact that paper-pricing cycles
influence the ability of purchasers to implement some recommendations at certain times.
Major paper users will benefit over the long term if suppliers
are financially healthy enough to be able to modernize their
practices and technologies and invest in research and
development on new practices, technologies and
products. Paper purchasers also have an incentive to examine the specifications for their
Economic considerations
paper closely, in part to ensure that the type
in paper purchasing
of paper being purchased is not over-specified for its true performance requirements.
and use were central to
The Task Force believes that these steps are
the Task Forces research
consistent with continuous improvement
and to the development of
in environmental performance.
our recommendations.
The basic research of the Task Force on
economic issues is contained in White Papers
Nos. 2, 7, 9 and 11, and the results of these analyses are summarized in Chapters 3, 4 and 5.
At the outset of this project, the Paper Task Force established a
set of guidelines for conducting economic research that would
allow for a detailed, insightful investigation, but would not raise
concerns regarding the use of proprietary data or anti-trust issues.
These guidelines were reviewed by specialists in anti-trust and business law retained by the Environmental Defense Fund, and by
counsel within Task Force member organizations, and were followed by the Task Force throughout the process.6 There are a number of additional factors inherent in the design and composition of
the Task Force that significantly reduce anti-trust concerns.7
To eliminate or reduce the need to use proprietary information, the Task Forces research guidelines placed a priority on
using the following types of data sources:
Public reports such as paper industry technical papers and
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36
government documents.
Data provided by trade associations (which have access to data
that they aggregate from individual companies for public use).
Models provided by consulting firms that aggregate data from
empirical sources or provide estimates based on engineering
and economic calculations.
Models developed by the Task Force that can be reviewed by
paper manufacturers or others to verify their accuracy without
requiring disclosure of information on the part of the reviewer.
Historical market price information provided by public sources
(for example, industry newsletters).
General cost estimates developed by equipment suppliers.
General or aggregated cost estimates developed by individual
paper suppliers or Task Force members; these are expressed
in any of three forms: (1) to indicate the direction and magnitude of a change from a baseline case, (2) to express a range
or (3) as estimates for a generic case.
In its economic research, in addition to using data from all of
these types of sources, the Task Force worked with two leading
paper industry consulting firms, to obtain data on recovered
paper market price forecasts, market pricing for new paper
products and paper manufacturing costs.8
In several cases, the Task Force developed detailed hypothetical models that estimated changes in paper manufacturing or
wood production costs under different scenarios related to the
Task Forces recommendations. The assumptions and calculations in these models were reviewed by a wide range of industry
experts during the White Paper review process, and were modified based on reviewers comments. In several cases, the Task
Force also compared the results from the scenarios expressed in
the models to historical and/or known data from actual forest
management practices and paper mills.
The models developed by the Task Force often produced
estimates for average facilities. The use of an average estimated
cost for employing a specific practice or investing in a particular
type of technology, such as a deinking plant, implies that there
are producers who, in making actual investments, will spend
either more or less than the projected average. The Task Forces
recommendations fundamentally differ from regulations that
automatically apply to all paper producers regardless of cost or
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timing of investment. T h e re f o re, continuing the deinking

example, individual paper mills for which the installation of
recycling equipment would be higher than the average would
likely not be the first to respond to the Task Forces recommendations. Indeed, a large paper producer who operates numerous
mills would most likely respond to market demand by adding
recycling systems at mills where the costs to do so would be
below the average which could be due, for example to the
presence of existing equipment. Discussions of average or
typical costs as affected by the Paper Task Forces recommendations should be seen in this light.
III. KEY FINDINGS ON FUNCTIONAL

REQUIREMENTS FOR VARIOUS
GRADES OF PAPER
The specific findings from the Task Forces research on environmental and economic issues in the areas of source reduction,
recycling, forest management and pulp and paper manufacturing are summarized in the Project Synopsis and expanded upon
in Chapters 2 through 5, as are several specific issues in the areas
of functionality. However, most of the findings from the Task
Forces research on functionality apply to the whole body of the
recommendations and supporting material. These findings are
summarized below.
The performance requirements of the different types of paper
products studied by the Task Force vary substantially among different grades, and are summarized in the following sections.
Business Communication Papers

The functional specifications for business communication and
publication papers are driven by customers expectations, the
end use of the product, limitations of the papermaking process
and the requirements of office machines (particularly photocopiers) and printing presses in which they will be used. Critical
37
to these grades is runability, which refers to the papers ability to

withstand the stresses of copiers, printing presses and subsequent binding and converting operations. Only a few rigorous,
systematic photocopier runability tests have been conducted for
business and publication papers. Therefore most of the information presented on the performance of recycled-content paper
in office machines and offset printing presses is based upon the
experience of major equipment manufacturers, paper manufacturers and end users.
Copy paper is designed to perform in high-speed copy
machines that subject it to intense heat, pressure, friction,
mechanical decurling, electronic charges and contact with other
parts of the equipment (sorting bins, binders, etc.). Copier
equipment may perform various finishing operations such as
folding, stapling, stitching and punching. Color copiers also
demand paper durability and performance. This is largely due
to the four-pass process, which subjects the paper to toner four
times. Electronic (laser) printers and ink-jet printers are common in offices. Mechanically their processes are similar to,
though simpler than, those of photocopiers: Laser printers have
shorter paper paths and fewer belts and rollers; ink-jet printers
have fewer moving parts than photocopiers, and color can be
applied in a single pass. Business papers used for envelopes,
labels and forms must withstand the stress associated with being
transported through high-speed converting operations.
To meet these performance demands and print-quality standards,
the most important physical properties for uncoated business papers
are strength, stiffness, proper moisture content, smoothness, dimensional stability, ink/toner receptivity and absence of lint.
Publication Papers
In re s e a rching the functional re q u i rements of publication
papers, the Task Force primarily focused on lithographic offset
printing because it is the dominant method used to print magazines, books and other commercially printed products. In
1993, 76% of the magazines published in the United States
were produced via offset printing.9
Publication paper grades must withstand the tensions of
rollers, pressure of the blanket, moisture added by the applica-
tion of fountain solution and ink, and heat applied during the
drying phase. Put more graphically, in a typical offset press,
paper is stretched and contracted, moistened with water and ink,
heated from room temperature to 300 F in less than three-quarters of a second, and then cooled to below 100 F in less than a
second. Publication papers must also withstand subsequent finishing or postpress operations such as binding, gluing and converting. An advantage to offset printing is that less wear and
abrasion occur to the equipment than with other processes (such
as photocopying) because paper does not contact the plates.
The most important paper properties for runability in offset
printing equipment and converting operations are: tensile and
tear strength, cleanliness, smoothness, pick resistance and consistency from roll to roll. Essential to in-line finishing operations (for example, folding, binding, die-cutting, cutting,
trimming, scoring, gluing and perforating) are burst strength,
uniform caliper and basis weight, and stiffness. Printers also
seek consistency in paper from roll to roll so that they can plan
for and predict how a project will perform on press.
The important pro p e rties for print quality are opacity,
porosity, flatness, cleanliness, shade and a smooth surface.
Brightness is a major specification for many publication
papers, and is the primary method of classification for coated
paper grades. Brightness, gloss and type of finish are particularly important in multi-color printing on coated paper. Bulk,
an important specification for book papers, is driven by the
products end use for two reasons: Bulk contributes to the
feel of book paper and also affects opacity; and for some
books, the publisher prefers high-bulk paper to give the
appearance of more pages. Permanence is usually an important
property, especially for archival books.
Some specifications for uncoated publication papers are less
stringent than those for the base stock of coated papers. Paper
that is not coated is subjected to less contact with water in the
manufacturing process than coated grades are, which means that
the specifications for tensile and tear strength may not be as
stringent. In addition, brightness specifications may be lower for
uncoated groundwood than for uncoated and coated freesheet
because the high percentage of mechanical pulp in groundwood
papers lowers their brightness capability. The requirements for
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38
cover papers may vary because cover papers can be uncoated or

coated; some may have color or various finishes.
The requirements for the surface properties of the base stock
usually are more stringent for coated than for uncoated papers.
For both virgin and recycled-content paper, the coating process
presents challenges. Coaters operate at very high speeds. Any
defect in the base sheet or loose contaminants on the surface
can cause a web break on the coater or streaks and scratches,
resulting in downtime to clean up and restart the machines.
The paper properties most important in determining the
nature and uniformity of the coating layer are the surface prope rties (for example, smoothness, finish, ink absorption),
strength and optical properties (for example, opacity, brightness) of the base stock. Other factors that affect the coating
process are the composition of the coating, the method of coating, the method of drying and the extent of supercalendering.
Corrugated Boxes
To determine functional requirements for corrugated boxes, the
Paper Task Force considered two types of distribution systems:
shipments in corrugated boxes in bulk and single-package shipments. In the first environment, a set of boxes typically is transported from a manufacturer to a warehouse or a point of sale by
truck or rail. In the second environment, single boxes are transported from a manufacturer to individual destinations by a
small parcel carrier. The types of box specifications used are similar in both environments. However, when boxes are shipped in
bulk by rail or third-party trucking companies, box purchasers
must adhere to more specific and detailed box performance criteria as outlined by the American Trucking Association
(National Motor Freight Classifications) or the National Freight
Railroad Committee (Uniform Freight Classifications).
In both distribution environments, major functional requirements for boxes are box strength, runability on automated packaging machines and/or automated parcel-processing systems,
consistency of performance and box appearance. The last
requirement is gaining importance, because more products
packaged in corrugated boxes have reached the end consumer.
Among the above criteria, box strength is clearly the most
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important. Boxes must hold goods and bear up during transportation and when stacked during warehousing. Basis weight
and burst strength were the traditional box strength specifications. While these are still important, many box purchasers have
shifted to compression strength as an alternative measure (either
Edge Crush Test [ECT] for the corrugated board or box compression for the entire box). This shift is a result of new product
developments in the containerboard industry. High-performance containerboard has been developed to add compression
strength while increasing recycled content and/or reducing the
weight of the board. The shift has also been facilitated by an
adaptation of the box strength characteristics in the National
Motor Freight Classifications.
Folding Cartons
Folding cartons are paperboard boxes that are creased and folded
to form containers that are generally shipped and stored flat and
then erected at the point where they are filled. Folding cartons are
designed to contain and present products in a retail setting, and
are generally small enough to hold in one hand.10 The three major
grades of paperboard used to make folding cartons are solid
bleached sulfate (SBS), coated unbleached kraft (CUK)11 and
clay-coated recycled paperboard. These three types of paperboard
differ in their manufacturing processes, functional properties and
price. The Paper Task Force has focused its recommendations on
folding cartons that do not come into direct contact with fatty or
aqueous foods, due to the much larger market share for packaging
that does not have direct contact with food.
Users of folding cartons are generally concerned with three
criteria for the boxboard: appearance, strength and machinability
(the ability of the carton to set up and run smoothly and quickly
through packaging filling lines). Folding cartons must meet performance requirements through their entire use cycle, including
converting and printing, filling and gluing, distribution, retail
presentation and use by the final customer. Packaging buyers
tend to specify performance criteria for the overall package,
rather than for the paperboard used to make the package.
Because folding cartons are used to present products to the
consumer, appearance is critical. The most important visual cri-
39
teria for finished folding cartons relate to its printability, and

include smoothness, ink receptivity, ink holdout, rub resistance,
coating strength, ink and varnish gloss and mottle resistance.12
Brightness, cleanliness, gloss and the absence of debris or loose
fiber are also important attributes.13 Not all criteria are important for every printing technique.
The most important measurement of strength for folding
cartons is usually stiffness.14 Other measures of package strength
include tear strength, compression strength, burst strength and
moisture resistance. Strength per se is not as critical for folding
cartons as it is for corrugated boxes.
Machinability depends on the type of filling and gluing
machines being used as well as on the boxboard. Machinability is
most critical in a challenging filling environment (for example,
beverage filling lines tend to create wet and humid conditions) or
when the speed of the filling line is a critical factor in determining
the overall production-line speed for the product. Conventional
filling machines are fairly flexible and can be tuned to compensate
for the properties of different types of board.
IV. THE ECONOMIC STRUCTURE OF THE

PULP AND PAPER INDUSTRY AND ITS
RELATION TO PAPER PURCHASING
Paper users will be better equipped to make purchasing decisions that help the environment and to reduce costs or maintain
cost parity if they understand the economic consequences of
their actions and the economic structure of the paper industry.
A fundamental part of the Paper Task Forces research was consideration of the basic economic features of paper production
and use, and these are summarized in this section. Additional
information on economics is integrated throughout both volumes of this report.
Capital-intensive Manufacturing
Selling paper is a commodity business. Although paper manufacturers strive to differentiate themselves through quality and
service, price remains a dominant factor in paper users purchasing decisions. As purchasers know well, paper pricing is
highly cyclical. When the Paper Task Force began its
work in 1993, nominal prices for major grades of
paper were at a postwar low. In mid-1995 the
situation was completely different; by late
1995, however, prices for some grades had
Paper manufacturing is
begun to soften.
the most capital-intensive
These features of paper markets have
major manufacturing
their roots in several specific aspects of the
industry in the United
economics of paper production and use.
States.
Demand for paper is strongly correlated
with general economic growth, and it fluctuates with the business cycle. In perc e n t a g e
terms, paper shipments decline further than overall economic activity during recessions.
Paper manufacturing is also the most capital-intensive major
manufacturing industry in the United States. For example, it takes
twice as much investment in real estate, plant and equipment to
produce one dollars worth of paper as it does to produce one dolS
40
lars worth of cars. With an increased pace of technological development, the capital intensity of the paper industry has grown over
time.15 Capital expenditures in the paper industry in 1991 were
$9.0 billion, or 8% of net revenues.16
A long-term trend in the U.S. paper industry is that production
of commodity-grade paper in particular is moving to larger and
larger mills located in the southern United States. Two-thirds of the
growth in U.S. paper production from 1970 to 1992 occurred in
the South. By 1992, 74.8% of pulpwood consumption, 35.6% of
recovered paper consumption and 55.1% of total paper and paperboard production was based in the South.17
Paper producers have also been making ongoing and continuous investments to make their mills more productive. For
example, between January 1983 and January 1993, paper manufacturers installed new paper machines or significantly renovated existing machines accounting for 57% of overall U.S.
manufacturing capacity. Among paperboard mills, the total new
or renovated capacity installed in the same period was even
higher, especially for linerboard and solid bleached sulfate.18 As a
result of all this investment, manufacturing costs have fallen in
real terms since the early 1970s. As mills have reduced their real
dollar costs, competition has driven the average price of paper
through the cycle downward in real terms.
The investments required to build pulp and paper mills are
enormous. In the mid 1990s an integrated bleached kraft pulp
and paper mill making 1,500 tons per day of white paper will
cost roughly $1 billion. Renovations of 1,000-ton-per-day kraft
pulping and bleaching lines now cost on the order of $500 million, and 300-ton-per-day recovered-paper deinking plants cost
$100 million or more. Paper manufacturers compensate for
these high capital costs through economies of scale that is,
production in large volumes. New machines currently being
installed in the United States to make uncoated freesheet paper
will produce more than 360,000 tons per year (tpy), enough
paper to supply well over one million office workers.19 As paper
mills have become larger and more complex over the last 25
years, the ratio of fixed (capital) costs to variable and semi-variable costs at the average mill has risen. Paper companies have
also taken on more debt in order to build new facilities, renovate existing mills or finance acquisitions.20
S
The overall push to replace more expensive variable cost factors with less expensive and more predictable capital equipment
has reduced labor costs substantially. Throughout the U.S. pulp
and paper industry as a whole, consolidation of companies and
a trend toward larger paper machines eliminated 20,800 manufacturing jobs from 1980 to 1989, while overall production
increased 27%.21 At the same time, the 623,000 remaining
manufacturing jobs in the pulp and paper industry are generally
positions that require highly skilled workers, and that pay on
average 25% more than the average manufacturing job.22
Capacity and Price Cycles

Papermakers tend to build new manufacturing capacity in
cycles, after accumulating cash reserves in profitable periods.
The very large size of modern pulp and paper mills and the
cyclical nature of capital spending means that new production
capacity tends to arrive in waves. For major expansion of virgin
pulping facilities or the addition of new paper machines, the
period of planning through construction takes roughly five
years. Over the last 25 years, this has meant that large increments of new capacity tend to arrive well after the peak of the
price cycle has passed, and often during recessions. This is especially true for virgin market pulp.
These combined factors capital intensity, general swings in
the economy, capacity building cycles, the tendency to add capacity during recessions and the fact that new production capacity
comes on in large blocks while changes in demand can be more
gradual produce wide fluctuations in the market price of paper,
in cycles lasting roughly seven years.23 For example, four large virgin uncoated freesheet (UCFS) machines with a total annual
capacity of 1.1 million tpy, or 8.8% of total existing capacity, came
on line in 1990 and 1991. This capacity was being planned in
1987 and 1988 when UCFS prices were rising and operating rates
hovered around 93-94%. With the introduction of so much new
capacity from September 1990 to September 1991, operating rates
dropped to 88% and prices fell dramatically.24
At high operating rates, paper mills have declining marginal
costs for some factors of production. For example, in the case of
labor, it takes roughly as many people to run a machine at 95%
41
of capacity as it does at 85%, but at the higher operating rate,

the same labor costs are spread out over more tons of production. Energy costs per unit of output for pulp and paper dryers
also decline somewhat as production increases. Combined with
high capital costs, which do not vary with operating rates, these
factors create an incentive for paper mills to run their pulping
systems and paper machines at full-capacity; as a general rule,
integrated virgin pulp and paper mills must run at or above
90% capacity on average to make a profit.
As prices head downward at the beginning of a decline,
mills behave differently depending on their cost structures. In
general, large, low-cost producers cut prices in order to maintain market share and keep their machines running at full
capacity. If necessary, they will drop prices all the way down to
the level of their variable costs. In this situation they will
maintain cash flow in order to cover their variable costs and
make some contribution toward their fixed costs. As prices get
very low, the high-cost producers take machines out of production. When market prices are lower than mills variable
costs, it does not make economic sense to operate. In the
severe downturn of 1991-1993, numerous high-cost market
pulp mills and newsprint machines took extended furloughs.
In this way, production is ultimately balanced with demand,
and the stage is set for a recovery in paper prices.
Upturns in paper pricing tend to lag behind the general economy, but if the previous down period has been especially extreme
and if a good deal of capacity has been furloughed or retired, or
if expansions have been deferred, the rebound in prices can be
very pronounced. The effect of increasing capital intensity and
the concentration of production at large, modern facilities with
generally similar costs means that the difference between the
peaks and valleys in the pricing cycle is becoming greater over
time. During periods when the supply of paper is greater than
demand, a greater fraction of the industry will compete and
drive prices down to very low levels in order to keep running.
When growth in the economy catches up with paper production and demand begins to exceed supply, there is little extra
capacity that can be brought on-line quickly. Paper is often allocated among different users essentially based on their willingness
to pay higher prices for it, or based on past customer history.
Figure 4
20-pound Cut-size Reprographic Paper and 42-pound Standard
Linerboard; Average U.S prices and Average Manufacturing plus
Delivery Costs for U.S. Southern Mills, in 1995 Dollars
Source: Resource Informations Systems, Inc., 1995
42
The trend toward greater volatility in paper pricing is clearly

illustrated in Figure 4, which shows market pricing and average
total manufacturing costs for U.S. southern mills making
uncoated freesheet photocopy paper and 42-pound linerboard.
As the figure also shows, manufacturing costs gradually declined
or remained stable, in real terms, from the early 1970s until
1994. The sharper decline in manufacturing costs for photocopy
paper in the early 1970s was due in large part to the installation
of more efficient systems for cutting rolls of paper into sheets. As
these systems were installed, competition forced paper prices
downward. The increase in manufacturing costs in the last two
years is largely due to increased expenditures on fiber.
Paper Manufacturing and Forest Management

The need to keep mills operating at or near full capacity has
important implications for forest management. Because the costs
of mill shut-downs are high, fiber shortages must be avoided.
Consequently, when wood supply is constrained, forest products
companies may be willing to pay elevated prices for pulpwood on the open market and to increase harvests
from their own lands. Moreover, in order to
avoid shortages, pulp mills often maintain a
The upside of the paper
several-weeks supply of pulpwood, either at
pricing cycle is in fact
the mill or at satellite storage facilities.
a key time for purchasers
Wood storage can be costly, as measures
to express preferences
must be taken to prevent wood decay and
for environmental
maintain fiber quality.
improvements in the
The forest-products industry has significant
capital investments in timberland. In fact,
paper they buy.
the industry owns nearly 25% of all U.S.
lands classified as timberland. On ave r a g e ,
roughly 25% of the forest-products industrys virgin
fiber requirements are met by trees grown on industry
land, although this varies among companies and even from mill
to mill; some mills may not own any land, while others may satisfy almost all of their supply needs from company-owned lands.
However, in most cases the majority of a mills fiber requirements are met with pulpwood grown on non-industry lands,
S
most of it purchased on the open market.

Timberlands owned by the forest-products industry are often
managed using intensive, high-input forest management practices
in order to maximize fiber yields. Such capital-intensive management regimes are a means for the forest-products industry to
reduce pulpwood procurement costs, given that wood not produced on company land must be purchased elsewhere. Because
most pulp mills must meet at least a portion of their fiber needs
from company lands, management intensity and land are economic substitutes: 25 The company can choose to invest in
increased production on its current land base or, alternatively, in
increased land holdings.
What the Pricing Cycle Means

for Purchasing Environmentally
Preferable Paper
When paper prices are at their peak, suppliers have the power
to set prices, and small buyers in particular are placed on allocation. During the down part of the cycle, negotiating power
shifts to buyers and paper producers will go to greater lengths
to provide custom products and a level of service that can differentiate them from their competitors. Within established
relationships between sellers and large buyers in particular,
both parties can emphasize quality and service in any market
conditions. Given this reality, it would appear that a period of
high paper prices would not be the ideal time for paper buyers
to ask their suppliers about environmentally motivated changes
in their products. However, this concept is valid only if the situation is viewed from a short-term perspective.
The upside of the paper pricing cycle is in fact a key time for
purchasers to express preferences for environmental improvements in the paper they buy, because they are doing so at a
time when paper manufacturers are accumulating large
amounts of available cash and are planning their next round of
investments. The suggestion by the purchaser that environmental issues will be important over the long term is also very
important. Most major equipment at a pulp and paper mill
lasts for 15 to 30 years, and the economic penalty for retiring
43
equipment before it reaches the end of its useful life is large.

Furthermore, forest management decisions may have implications of substantially longer duration, as standard rotation ages
can vary from 20 to as many as 60 years. Signaling the direction of long-term demand is therefore a major goal of the Paper
Task Forces recommendations.
In addition to these factors, management among many companies that make or use paper is taking a longer view of suppliercustomer relationships, with strategic alliances becoming more
common. Within such relationships, paper users and papermakers can more confidently work together to develop innovations
and new products that cut costs and produce greater stability
and value for both parties through the market pricing cycle. This
consideration is built into many of the implementation options
that support the Task Forces recommendations.
Finally, a short-term pricing perspective also overlooks the
important role that large paper purchasers in particular offer to
paper manufacturers. While supply and demand forces set the
market price for paper at any given time, individual customers
may contribute differently to an individual paper mills profit
structure. For example, even at the same price for the paper, mills
would prefer customers who buy in large quantities so that they
can dedicate their machines for longer runs, which in turn lowers
operating costs. Because paper manufacturers usually pay the
freight for delivering their products, they prefer customers located
near their mills over distant customers. Customers with growing
demand for paper over time or those who buy steadily through
recessions are also desirable. All of these factors can lead paper
manufacturers to increase earnings not only by lowering their
manufacturing costs, but by successfully competing for the most
desired customers. Gaining a competitive advantage through
environmental improvements can be part of this strategy.
The Global
Perspective
Papermakers in the United States have been endowed with several factors that, combined with extensive and continuous reinvestment, have created an industry that is competitive on a
worldwide scale. Major assets to U.S. producers include abundant forests, good growing seasons and ready access to the
largest market in the world U.S. consumers, who use
roughly one-third of all the paper produced worldwide.
Pulp and paper products are commodities that are increasingly traded in international markets. According to the American Forest & Paper Association (AF&PA), the North American
Free Trade Agreement and the Uruguay Round of the General
Agreement of Trade Tariffs are expected to have positive impacts
on the long-term export potential of the U.S. paper industry.
One forecast is that between 1990 and 2000, worldwide
demand for paper will grow from 264 million short tons to 369
million short tons. Of this growth in demand, 49% is projected
to occur in Asian markets.25
In dollar terms, the United States remains a net importer of
paper products (largely Canadian market pulp and newsprint),
while in tonnage terms the United States became a net exporter
in 1989. This is because the major net export products are
unfinished commodities like recovered paper and virgin market
pulp and the major net import product is finished paper, which
has a higher value; also overall exports have been growing faster
than imports. Finished paper in the United States is still produced primarily for the domestic market. Over the longer term,
international markets offer the U.S. industry a potential opportunity to expand output of finished paper beyond what the
domestic market can absorb.
44
APPENDIX A: PAPER TASK FORCE

MEMORANDUM OF AGREEMENT
(Generic version of the memorandum signed by all
Task Force members)
Memorandum of Agreement
MEMORANDUM OF AGREEMENT BETWEEN
THE ENVIRONMENTAL DEFENSE FUND
AND _____________________________________
TO ESTABLISH A JOINT TASK FORCE ON
INCREASING DEMAND FOR ENVIRONMENTALLY
PREFERABLE PAPER PRODUCTS
The Environmental Defense Fund (EDF) and _____________

agree to establish a joint task force to investigate and prepare a
report on opportunities for increasing institutional and consumer demand for environmentally preferable, competitively
priced paper products. The primary focus of the task force will
be on the potential to reduce the adverse impacts of pulp and
paper production and to support large-scale recycling programs
by increasing demand for recycled, unbleached, chlorine-free,
and other environmentally preferable papers as determined by
the task forces investigation. The final report of the task force
will contain recommendations on purchasing environmentally
preferable papers, including recommendations for specific uses
of paper. These recommendations will reflect consideration of
functionality, cost, availability and other factors relevant to
business paper purchasing. Specific means of implementing the
task forces recommendations will be determined individually
by each of the organizations that make up the task force.
Composition of the Task Force:
The task force will be composed of EDF, _____________ and

several other organizations that are major users of paper. These
organizations are____________________________________
________________________________________________________.
Each organization will appoint at least two representatives to

the task force.
Areas of Discussion:
The specific topics that may be addressed by the task force are
set forth below. Additional topics may emerge as the work of
the task force progresses.
The technology and economics of pulp and paper production.
The environmental impacts of paper production and use,
and opportunities to reduce those impacts through alternative technologies.
The types and quantities of paper products used by task
f o rce members, and the performance specifications of
those products.
Potential shifts toward the purchase and use of environmentally preferable papers that can be made by task force members and similar organizations.
The benefits of purchasing environmentally preferable paper
products, and the cost and availability of such products in
the marketplace.
Consumer preferences as they relate to environmentally
preferable paper products.
Task force members source reduction and recycling programs and the relationship of their paper purchases to
those programs.
Work of the Task Force:
The task force will require priority efforts and time commitments
from its members over the course of a year to eighteen months.
The task force will proceed according to a mutually agreed upon
schedule, with meetings anticipated to be held every four to eight
weeks. Task force members will convene for the purpose of
detailed discussion and analysis of selected topics relevant to the
subject matter areas set forth above. The task force may establish
working groups to carry out specific investigations.
To the extent possible, task force members will rely on expertise within, or accessible to, their organizations, but they may
draw upon additional outside expertise where necessary. The
allocation of costs for retaining outside expertise or for substantial research and analytical activities will be made on a case-bycase basis by mutual agreement of the task force members.
45
EDF and _____________ agree to make available to one

another information regarding their paper purchases and use,
including information about paper types, quantities and suppliers; provided, however that all exchange of information that
may raise any sensitive competitive or commercial issue is conducted pursuant to guidelines satisfactory to all participants.
Where any information on paper use is considered proprietary
in nature, it shall be provided subject to appropriate restrictions,
mutually agreed upon in advance, to ensure that the confidentiality of the information is protected.
Each organization will pay independently all of its own
expenses incurred as a result of its participation in the task force.
Neither organization will accept support, monetary or in-kind,
direct or indirect, from the other at any time. Each organization
shall be free to use the research and information generated by
the task force in its subsequent work unless restrictions, based
on the disclosure of proprietary matters, are mutually agreed
upon. Each organization may withdraw from the task force at
any time. In the event that _____________ withdraws from
the task force, we agree to manage the announcement of this
action jointly. In no event will information regarding same be
released without _____________s consent.
related to, the task force.

Each organization may communicate with its directors,
shareholders, members, employees and, for non-profit organizations, potential funders, about the task force, subject to any
restrictions on proprietary information. Each organization shall
be permitted to submit information about the task force in
response to any request for information from any governmental,
judicial, administrative or regulatory body. With the exceptions
just noted, neither EDF nor _____________ shall refer to the
others participation in or activities in connection with the task
force, in any marketing, advertising, promotional material,
point of sale material, or any other material directed at customers, the general public or the media unless expressly authorized by the other party.
Participating staff of each organization shall be available to
provide up-to-date information on the activities of the task
force. Written releases and media briefings conducted by the
task force will make the public aware of significant developments or outcomes, if any, in the course of, and/or at the conclusion of, the task force.
Reports, Communications, and Publicity:
One goal of the task force will be to produce information

regarding paper products and their use that has broad applicability to businesses and other institutions. Toward that end, the
task force expects to produce a final report available to the general public. Dissemination to the public of specific results or
agreements growing out of the task force will be by mutual consent. If task force members significantly disagree on data interpretation or particular conclusions drawn in any task force
report, the report may contain separate statements written by
each organization.
During the work of the task force, each organization will
continue to carry out its business and advocacy activities with
complete independence. During the course of these discussions
and at the conclusion of the task force, each organization shall
be free to state its own views, and pursue its own interests and
goals, with respect to any matter or activity included in, or
Fred Krupp, Executive Director

Officer of Member Organization
Date
Date
46
APPENDIX B: LIST OF EXPERT PANEL

TOPICS AND PANELISTS
The Paper Task Force Panels
and Individual Panelists
Panel 1:
Functionality Requirements for Uncoated Business Papers and

Effects of Incorporating Postconsumer Recycled Content
Panelists:
Carol Butler, International Paper
Gary Chapin, Xerox
Jobe Morrison, Cross Pointe
Kevin Nuernberger, Moore Business Forms
Steve Semenchuk, Superior Recycled Fiber
Panel 2:
Economics of Recycling as a Solid Waste Management Alternative

Panelists:
Jerry Ashby, Weyerhaeuser
Everett Bass, City of Houston Solid Waste
Management Department
William Ferretti, New York State Department
of Economic Development
Reid Lifset, Yale University
George Sanderlin, Browning Ferris Industries
Lynn Scarlett, Reason Foundation
Panel 3:
Environmental Comparison: Recycling vs. Other Solid Waste

Management Methods
Panelists:
Marge Franklin, Franklin Associates
Howard Levenson, California Integrated Waste
Management Board
Mary Sheil, New Jersey Department of

Environmental Protection
Daniel J. Kemna, WMX Technologies
Joseph Visalli, New York State Energy Research & Development Authority
Panel 4:
Environmental Issues Associated with Forest Management

Panelists:
Gregory Aplet, The Wilderness Society
W.D. Bill Baughman, Westvaco
Derb Carter, Southern Environmental Law Center
Marshall Jacobson, International Paper
Neil Sampson, American Forests
Panel 5:
Environmental Comparison of Bleached Kraft Pulp Manufacturing Technologies

Panelists:
John Carey, Environment Canada
Gerard Closset, Champion International
Roland Lvblad, Sdra Cell
Dale Phenicie, Georgia-Pacific
Peter Washburn, Natural Resources Council of Maine
Panel 6:
Functionality Issues For Corrugated Packaging and Folding

Cartons Associated with Recycled Content, Source Reduction
and Recyclability
Panelists:
David Etzel, Georgia-Pacific
Roger Hoffman, Hoffman Environmental Systems
Ralph Locke, Inland Container
John Schwann, Packaging Systems
Guyton Wilkinson, Stone Container
47
Panel 7:
Economic Comparison of Bleached Kraft Pulp Manufacturing

Technologies
Panelists:
Jerry Crosby, Weyerhaeuser
Neil McCubbin, N. McCubbin Consultants
Samuel W. McKibbins, Champion International
Wells Nutt, Union Camp Technologies
Jean Renard, International Paper
Panel 8:
Functionality Requirements for Coated and Uncoated Publication Papers and Effects of Incorporating Postconsumer
Recycled Content
Panelists:
Kathleen Gray, Green Seal
Jim Kolinski, Consolidated Papers
Tina Moylan, P.H. Glatfelter
Cliff Tebeau, R.R. Donnelley & Sons
Panel 9:
Economics of Manufacturing Virgin and Recycled-Content

Papers
Panelists:
Don McBride, Rust Engineering
Richard Venditti, Union Camp
Arthur Verveka, Jaakko Pyry Consulting
Frank Murray, Georgia-Pacific
Panel 10:
En v i ronmental Comparison: Virgin and Re c ove red Fiber

Manufacturing Technologies for Paper
Panelists:
Bill Clarke, Fletcher Challenge Canada
Jack Firkins, Boise Cascade
Norman Shroyer, for Union Camp
Allan Springer, University of Miami (Ohio)
48
ENDNOTES
An example in the recycling area is a dialogue between state officials who are members of the Northeast Recycling Council
(NERC) and major newspaper publishers. Michael Alexander,
Northeast Publishers Commitments to Purchase Recycled Newsprint:
A Status Report, Brattleboro, VT: NERC, November, 1994.
2
Total energy is that generated from combustion of all types of
fuels, including fuels derived from wood by-products (bark,
pulping liquors and paper), as well as fossil fuels and electricity
purchased from utilities. Purchased energy represents only
energy generated from combustion of purchased fuels (excluding combustion of wood-derived materials) and purchased
electricity. Because a substantial amount of energy used in
pulp and paper manufacturing (about 55%, industry-wide) is
self-generated i.e., derived from wood by-products rather
than fossil fuel the difference between total and purchased
energy can be considerable, depending on the grade of paper,
the processes used and the particular mill involved.
3
The values reported here are for 1993, calculated using data
from Franklin Associates, Characterization of Municipal Solid
Waste in the United States, 1994 Update, prepared for U.S.
Environmental Protection Agency, Municipal and Industrial
Solid Waste Division, Washington, DC, Report No. EPA/530S-94-042, November 1994.
4
Except for some aspects of energy use, the environmental
effects associated with obtaining virgin fiber from trees have
not been considered here, due to their largely qualitative
nature. Nonetheless, as discussed in detail in Chapter 4, intensive management of forests for fiber (and solid wood) production can have significant biological and ecological
consequences (e.g., effects on biodiversity, wildlife habitat and
natural ecosystems). Such consequences are an important difference between recycled fiber and virgin fiber-based systems.
5
The Task Force has compared energy requirements and environmental releases from 100% recycled fiber-based and 100%
virgin fiber-based systems that include the analogous activities in
each system involved in the acquisition of fiber, production of
paper and disposal of residuals. By examining entire systems
1
rather than limiting our comparison only to the recycled vs. virgin manufacturing processes or the recovery vs. waste-management systems alone, we can better assess the full range of
environmental consequences engendered by the choice between
producing recycled-content paper and recovering and recycling
used paper, as opposed to producing virgin paper, disposing of it
and replacing it with new virgin paper. We recognize that paper
often contains recycled content at levels lower than 100%, and
that a steady influx of virgin fiber into the overall system is
essential. Use of this basis for comparison, however, allows us to
assess the relative energy use and environmental releases of each
type of fiber arising from its acquisition, manufacture, use and
post-use management by various means. Environmental attributes of paper containing intermediate levels of recycled content
would fall between the estimates provided in this study for the
100% virgin and 100% recycled products.
6
The Paper Task Forces Guidelines on Data Collection are
available upon request.
7
For example, Task Force members are not competitors, and
generally purchase different kinds of paper for different uses.
The Task Forces recommendations and their supporting rationale are published in this final report, which is available to the
public. Decisions on the implementation of the recommendations are being made individually by each of the organizations
that make up the Task Force; the Task Force is not a joint purchasing group. The paper industry is generally characterized
by a low concentration of both buyers and sellers (i.e., there
are large numbers of both). The combined paper purchasing of
all of the Task Force members is far below the typical threshold
for raising an anti-trust concern for joint purchasing groups.
Finally, educational projects like the Paper Task Force are generally recognized as enhancing, not reducing, competition.
8
The firms are Jaakko Pyry Consulting, Inc. and Resource
Information Systems, Inc.
9
Folio, Special Sourcebook Issue, Magazine Publishers of America Annual Survey, 22(18), 1993.
10
Joseph Hanlon, Handbook of Package Engineering, 2nd edition, Lancaster, PA: Technomic Publishing Co., 1992, p. 62.
11
Coated unbleached kraft (CUK) paperboard is also known as
solid unbleached sulfate (SUS) and coated natural kraft
49
(CNK) paperboard; the latter two names have been trademarked by Riverwood International Corp. and Mead Coated
Board Corp., respectively.
12
Marylin Bakker, editor-in-chief, Encyclopedia of Packaging
Technology, New York: John Wiley & Sons, 1986, p. 147.
13
James River Corp., written response to questions asked by
Johnson & Johnson staff, Paper Task Force meeting, June 2,
1995.
14
American Forest & Paper Association, A Buyers Guide to Recy cled Paperboard, Washington, DC: AF&PA, 1994, pp. 4-12;
Joseph Hanlon, Handbook of Package Engineering, 2nd edition,
Lancaster, PA: Technomic Publishing Co., 1992, Chapter 2.
15
Between 1970 and 1991, annual net revenues increased on
average by 8.3%, while annual capital expenditures increased
on average by 9.3%. American Forest & Paper Association,
Paper, Paperboard & Wood Pulp, 1994 Statistics - Data
Through 1993, Washington, DC, 1994, pp. 62 and 66.
16
American Forest & Paper Association, Paper, Paperboard &
Wood Pulp, 1994 Statistics - Data Through 1993, Washington, DC, 1994, pp. 62 and 66.
17
In 1970, total U.S. production of paper and paperboard was
53.4 million tons; production in the South was 25.6 million
tons, or 48% of the total U.S. production (regions as defined
by the U.S. Census). In 1992, total U.S. production was 89.5
million tons, and production in the South was 48.3 million
tons (54%). American Forest & Paper Association, Paper,
Paperboard, and Wood Pulp; 1994 Statistics - Data Through
1993, 1994, pp. 41 and 44.
18
American Forest & Paper Association, 35th Annual Survey:
Paper, Paperboard, Pulp Capacity and Fiber Consumption,
1993-1997, 1994, p. 23.
19
Based on estimates from waste-sorting studies that found that
(in the absence of recycling programs) office workers discard
approximately 0.7 to 1.6 pounds of white paper per person

per day, depending on the type of business.
20
In 1993, long-term debt as a proportion of total capital assets
for the U.S. paper and allied products industry stood at 54%.
In 1983, the same proportion was 33%. American Forest &
Paper Association, 1994 Statistics: Paper, Paperboard and Wood
Pulp, Washington, DC: AF&PA, September 1994, p. 67.
21
In 1980, there were 203,000 workers in pulp and paper mills
and 65,000 workers in paperboard mills. Statistical Abstract of
the United States, 1989, Table 657. In 1989, there we re
194,300 workers in pulp and paper mills and 52,900 workers
in paperboard mills. 1992 North American Pulp & Paper Fact book, San Francisco: Miller-Freeman, 1991, p. 56, from U.S.
Bureau of Labor Statistics data.
22
Projections of total employment in the pulp and paper industry, 1994. Roughly 32% of total employment is in primary
pulp, paper and paperboard mills; the remainder is in converting operations. U.S. Department of Commerce, U.S.
Industrial Outlook 1994, January, 1995, p. 10-1.
23
While large integrated pulp and paper mills can produce large
quantities of paper at very low costs, they sometimes have
negative market consequences if too much capacity comes online, as in the 1990-91 period, which also coincided with the
economic recession. 1992 North American Pulp and Paper
Factbook, San Francisco: Miller-Freeman, 1991, p. 186.
24
John Chrysikopoulos, Uncoated Free Sheet Paper Markets,
Goldman Sachs Investment Research, June 16, 1993, p. 2.
25
Thomas J. Straka and James E. Hotvedt, Timberland Ownership by Southern Companies. Southern Pulp and Paper,
Vol. 12, (1984), pp. 17-19.
26
Resource Information Systems, Inc. RISI Long-Term Pulp &
Paper Review, RISI: Bedford, MA, July 1995, p. 227.
SOURCE
REDUCTION
I
Source reduction: Why should we do it?

II
Reducing paper use in your organization:
Getting started
III
Implementation options
IV
Information resources
52
SOURCE
REDUCTION
This chapter and the Paper Task Force recommendations on
source reduction are intended to:
Enhance the awareness of purchasers and users of paper that,
in the great majority of cases, reducing paper use is a win-win

situation environmentally and economically for businesses
and other organizations.
Present specific actions that have been identified by a number of
sources (including Task Force member organizations) to reduce

the use of paper associated with office settings, publications,
direct mail applications and packaging.
Provide information resources that can help businesses and insti-
tutions find opportunities to implement source reduction initiatives.
Recommendation: Systematically identify opportunities and

take action to reduce the use of paper, and the amount of fiber
used in specific paper products, both within your organization
and in products related to your business, where consistent with
functional considerations.
I. SOURCE REDUCTION:
WHY SHOULD WE DO IT?
Paper use reduction, a form of source reduction, can achieve
clear and measurable environmental and economic benefits.
Using less paper can reduce environmental impacts across the
entire lifecycle of paper from fiber acquisition to manufacturing processes, distribution, use, storage and management of
used paper after use. More specifically, this type of source reduction reduces the amount of paper that must be produced in the
first place, thereby extending the fiber supply and avoiding the
use of natural resources and the release of pollutants associated
with acquiring raw materials and manufacturing. Decreasing
the quantity of paper that is discarded also decreases the quantity of paper that must be stored, collected, transport e d ,
processed and managed.1 In short, when consumers or businesses choose a source reduction strategy, they are choosing
waste prevention over management or remediation.
Source reduction activities also can translate into immediate
and long-term cost savings. Purchasers who reduce their use of
paper save directly on purchasing costs, which are particularly significant in the current market, given the recent major price
increases. Reducing the use of paper can reduce the costs associated
with the storage of paper during use and the management (storage,
collection, transportation and disposal) of used paper. Over the
long term, reducing the amount of paper we use can help stabilize
paper prices by extending a fiber supply that is in high demand.
Source reduction can provide an aggregate economic benefit by, in
effect, extending the supply of paper relative to demand.
In the great majority of cases, reducing paper use is a win-win
situation environmentally and economically for consumers
53
and businesses. For all of these reasons, the Task Force recommends
that paper users systematically look for opportunities to reduce
their use of paper as a key business and environmental strategy.
Source reduction should not be viewed as an impediment to
the development of new products and/or technologies. In fact,
incorporation of source reduction strategies at the outset in new
product conceptualization and design offers opportunities to
maximize the efficient use of paper in those products.
Numerous experts in government and business have examined source reduction and developed effective mechanisms for
implementing it. Many examples from businesses and state and
local governments demonstrate the cost savings that can be
achieved through proactive efforts to reduce the amount of
paper they use.2 Because of the extensive work completed and
ongoing in this area, the Task Force did not conduct major new
research on source reduction as part of this project; rather, it
focused on how organizations can more wisely purchase and
manage the paper they do use. However, because source reduction is a primary means of reducing environmental impacts and
costs associated with paper use, we provide in this chapter a
brief discussion of its value, describe strategies and options,
including some of those that have been implemented by Task
Force members, and refer the reader to organizations, initiatives
and resources published by others.
II.REDUCING PAPER USE IN YOUR

ORGANIZATION: GETTING STARTED
Source reduction means a reduction in the amount (or toxicity)
of material discarded (whether for disposal, treatment or recycling). In developing source reduction strategies, the priorities
should be elimination, reuse and increased efficiency of use.3
Using office paper as an example, organizations can eliminate
some of their paper use through electronic filing and data storage
systems. They can reuse paper already used on one side for
drafts, memos or internal documents. They can increase their
efficiency of use through two-sided printing and copying, print-
ing documents single-spaced and using narrower margins or

smaller typefaces. After assessing functional constraints, organizations can eliminate layers of packaging used for shipping or delivering a product,
or reduce the amount of paper used in a prodIn developing source
ucts packaging by lowering its basis weight.
reduction strategies,
All paper users can implement source
the priorities should
reduction. Whether an organization is large
be elimination, reuse
or small, has direct purchasing relationships
and increased
with paper mills, purchases paper through
vendors, or buys paper off the shelf, it genefficiency of use.
erally can identify opportunities to reduce
paper use and reap immediate and tangible benefits through the greater efficiency achieved. Paper
is ubiquitous, and we cant conduct our businesses without it. Source reduction offers organizations and individuals true
opportunities to lessen the adverse effects of our paper use.
III. IMPLEMENTATION OPTIONS

In this section, we present specific actions that have been identified by a number of sources to reduce the use of paper and/or
the amount of fiber in paper products associated with office settings, publications, direct mail applications and packaging. Not
all of these actions are appropriate for every business, and they
should be considered in the context of an overall source reduction program that organizations tailor to meet their individual
needs. Important steps in developing such a program include:
getting the support of management;
conducting an assessment of your paper use;
setting goals;
developing a tracking system for your paper use and disposal;
identifying potential paper uses that provide opportunities for
source reduction; and
monitoring progress toward goals.
The resources listed in Section IV can provide further guidance to carry out these steps.
S
54
Reducing Paper Use in Offices
Reduce
Paper Use
Source Reduction Options in Office Settings
Use double-sided copying whenever possible.

Set photocopy machines, computer laser-jet printers and word processing software so that
doublesided copying and printing is the default option; purchase office equipment and software
that support double-sided imaging.
Single-space documents.
Change margins to avoid pages with little text.
Review documents on the computer screen before printing.
Collect and reuse paper already used on one side (for example, for drafts and internal memos).
Use scrap paper for memo and telephone pads.
Circulate and share copies of internal publications and documents.
Post office announcements on bulletin boards.
Faxing:Eliminate fax cover sheets or use alternatives such as re-positionable fax notes; program your
fax to deliver confirmation sheets only for failed communications; update your broadcast fax lists;
use plain paper, where appropriate, to reduce the number of copies made to replace thermal fax pages.
Use reusable or two-way envelopes and mailing pouches (for example, for inter-office and interdepartmental communications).
Improve office equipment to reduce paper usage (for example, buying copiers and laser printers that
produce double-sided copying).
Promote employees awareness of waste reduction through education and incentives, and through
waste audits and materials assessments to identify opportunities for source reduction.
Sources: EPAs Environmental News, September 1995; EPAs WasteWi$e Update, May 1995; Colorado Hospitals Environmental News, June 1995; Boeing News, August 1995; EDFs Recycling World, 1994; INFORM Reports, summer 1995 &
Source Reduction Planning Checklist, 1994; MSW Management Waste Prevention, 1993; National Office Paper Recycling Projects 1995 newsletters; North Carolina Recycling Association & North Carolina Office of Waste Reductions Source
Reduction. Its a Bare Necessity workshop manual, 1995; Resource Recycling Does source reduction work?, July 1992;
World Wildlife Fund & Conser vation Fund report Getting at the Source: Strategies for Reducing Municipal Solid Waste,
1991; and actions implemented by Paper Task Force members.
Since the early 1970s, the discard of office paper has increased
dramatically. While the population in the United States grew
16% from 1972 to 1987, printing and writing paper discards
increased 73%, copier paper discards increased 150%, and
other office paper discards increased 87%.4 In the typical office,
paper can represent between 50% and 70% of the total waste
generated.5
The good news is that office paper waste is an excellent candidate for source reduction. Organizations have a high degree of
control over its purchase, use and disposal, and there are many
alternative source reduction options from which to choose. Below
we cite examples gathered from numerous sources. Photocopying
and laser printing consume almost half of the office paper used in
the average office.6 We suggest that organizations test alternatives
that directly rely on office machines (for example, double-sided
copying) to ensure appropriate performance on your particular
office equipment. It may be necessary to modify equipment or
change a brand of paper to implement these alternatives.
Publications and Direct Mail
For consumers, two of the most visible uses of paper appear as

direct mail and publications such as magazines, annual reports
and newsletters. There may be initial resistance to reducing
the amount of paper used in successful commercial publications because these are important communication and advertising tools. Howe ve r, more companies are finding ways to
include their publications and their direct mail in sourc e
reduction strategies, and they are reaping economic and marketing benefits from doing so. (See Section III for initiatives
implemented by Task Force members and Section IV for further re f e rences.) Listed on the next page are examples of
options that organizations can consider.
Packaging
A recent poll by Packaging magazine showed that the top 100

largest industrial users of packaging materials spent $2.1 billion
more to package their products in 1992 than in 1991.7 Most of
these companies indicate that annual expenditures on packaging will continue to increase throughout the 1990s.8 Clearly
there are economic incentives to eliminate or reduce packaging,
S
55
and many businesses have taken steps to make this a reality.

Listed on the next page are potential opportunities for source
reduction associated with the use of packaging materials. While
primary packaging often is considered for source reduction, purchasers may overlook secondary and tertiary packaging. For
example, corrugated packaging and linerboard offer a wide range
of source reduction opportunities. (See Section III for initiatives
implemented by Task Force members.) Companies will need to
work with their suppliers, customers and employees to assess
functional constraints and identify source reduction opportunities for the packaging materials specific to their products.
ducing books and magazines;12 (3) the storage of technical

books, manuals, directories and encyclopedias on CDRO M 13 or computer disks in place of conve n t i o n a l
b o o k s ; 14 (4) electronic publishing15 of new s p a p e r s ,
books and catalogs, which encompasses CD-ROM
magazines, online information services and intera c t i ve shopping network s; and (5) electro n i c
business transactions, especially in banking.16
The conventional wisdom among paper
industry forecasters is that for every ton of
Electronic Communications
The presence of electronic reprographics and communications in

the workplace and home is affecting the use of paper in the United
States. This brief report on these trends is by no means comprehensive,9 but may suggest to paper users ways in which electronic
systems can increase, shift or decrease paper use.
Increases in Paper Use. The increased availability of photocopy
machines, computer printers and fax machines that provide
high-quality reproduction at a low cost per page clearly has led to
an increase in per-capita use of office paper in the past two
decades. As personal computers, fax machines and printers have
become less expensive, they now are being used in more and
more households. It is estimated that one-third of all U.S. households had personal computers in 1994, and there will be as
many as 200 million computer users by the end of the decade.10
Shifts in Paper Use. One change in office paper use over the last
decade has been an increase in the printing of on demand or
electronic business forms stored on computers, which are substituting for continuous paper forms that are preprinted in quantity and stored prior to use. Due to this substitution, one
projection is that annual growth in forms bond paper will be only
0.1% between 1994 and 2000, compared to 3.9% for cut-size
(photocopy) uncoated freesheet business papers.11
Decreases in Paper Use. Many electronic system areas provide the
potential for reducing the use of paper, including: (1) the use of
electronic mail in place of paper memos and faxes; (2) the development of word processing and editing programs that allow for
less use of paper in writing reports and writing, editing and pro-
Reduce
Paper Use
Source Reduction Options for Publications
and Direct Mail
Reduce the basis weight for magazines, newsletters and other commercial publications,where
functionally appropriate for the end use.
Donate old magazines to charitable organizations.
Reduce the frequency of catalog mailings.
Reduce direct mail in the waste stream by updating mailing lists frequently and targeting specific
audiences as precisely as possible to reduce the amount of direct mail sent.
Individual businesses can reduce the amount of direct mail received, where appropriate, by getting on
preference lists for different direct mail advertisers. See Section IV for information on the Direct
Marketing Association.
Sources: INFORM Reports, summer 1995 & Source Reduction Planning Checklist, 1994; World Wildlife Fund & Conservation Fund report Getting at the Source:Strategies for Reducing Municipal Solid Waste, 1991; and actions implemented by
Paper Task Force members.
paper displaced by computers, there is more than

one ton of new demand generated.17 This certainly
has been true in the past, and any future reduction in
paper use due to electronic communication may lead to
a decrease in the growth in demand rather than an
absolute reduction of per-capita demand.
Given the rapid evolution of technology in this area, forecasting is an uncertain proposition. Like double-sided photocopying
S
56
or laser-jet printing, the ultimate impact of electronic communication on paper use may be largely determined not only by
the technology itself, but by how it is used. As businesses
expand their computer networks, for example, they
should consider how equipment and software being
put in place can cut paper use. This may be as simple
(or complex) as convincing users of office E-mail to
save important messages on their computer hard
drives, rather than reflexively printing them out.
Reduce
Paper Use
Source Reduction Options for Packaging Materials
Eliminate packaging. The need for any packaging can be evaluated in the early stages of development
and introduction to the market.
Minimize packaging through package redesign. Purchasers should work with suppliers to develop
alternative packaging designs that minimize the use of materials. Examples are lightweighting,
downsizing packaging and/or optimizing volume contained in packages.
Identify opportunities to reduce waste in all areas of packaging primary, secondary, tertiary and
transport packaging.
Use returnable/reusable shipping boxes.
Sources: EPAs WasteWi$e Update, May 1995; INFORM Reports, summer 1995 & Source Reduction Planning Checklist,
1994; MSW Management Waste Prevention, 1993; North Carolina Recycling Association & North Carolina Office of
Waste Reductions Source Reduction. Its a Bare Necessity workshop manual, 1995; Resource Recycling Does Source Reduction Work?, July 1992;World Wildlife Fund & Conservation Fund report Getting at the Source:Strategies for Reducing
Municipal Solid Waste, 1991; and actions implemented by Paper Task Force members. .
Implementation Examples from the Paper

Task Force
For ideas on how to develop a source reduction program

and implementation options that work for your organization, see the resources listed in Section IV. Below are brief
descriptions of some of the efforts by Task Force members to
reduce the use of paper in our businesses.
1. Source Reduction in Office Settings

Duke and The Prudential have increased the use of electronic
communications in their operations. Duke University is designing an electronic procurement system that will replace a dozen
paper systems. In the near future, people will order supplies from
their desktop computer by pulling up an electronic catalog. They
can select the items they need and transmit the order to the vendor electronically. Funds will be transferred electronically from
Dukes bank to the banks of major suppliers. This will virtually
eliminate paper purchase orders, invoices and checks.
Other business forms such as travel and expense reports will
be processed electronically at the users desktop computer. Electronic mail and the Home Page have replaced much of the
paper correspondence and documents at Duke University.
At The Prudential, electronic communications and other computer-related technologies have continued to provide more efficient
uses of the companys paper resources. Company-wide electronic
mail, hundreds of interactive online forms, and the electronic storage of forms with print on demand capabilities have all contributed
toward reducing the demand for paper within The Prudential.
Just a few of the available electronic forms and online services
at The Prudential are: company-wide electronic bulletin boards,
online Enterprise policy statements and job postings, electronic
travel and entertainment expense vouchers, online registration
for employee training and development classes, and online
employee surveys.
2. Source Reduction in Direct Mail and Publications
Time Inc. has instituted several programs to reduce its use of
paper and improve efficiency. Time Inc. is actively engaged in a
major initiative to change the way its magazines are distributed to
newsstands by selectively binding magazines for each retail outlet.
This change will have the impact of substantially reducing the
number of copies placed on newsstands while maintaining, or
even enhancing, the number of copies sold. Time Inc. has
encouraged its printers to purchase more efficient presses and to
employ various production methods and contractual stipulations
to reduce paper spoilage. Over time, all of these changes will help
reduce paper consumption by $20-30 million annually.
The use of paper forms in paper purchasing has been
reduced by using Electronic Data Interchange (EDI) for all pur-
57
chase orders, purchase order acknowledgments, manifests and

receipts. In the future EDI will be used for invoicing, and other
technologies will be employed to reduce paper waste.
Other initiatives include the potential of printing magazines in
a waterless environment (without fountain solutions) to eliminate waste, reduce paper spoilage and further improve efficiency.
As part of its source reduction goals, the Environmental
Defense Fund (EDF) first assessed the volume and types of paper
that the organization buys. EDF then targeted for source reduction its category of largest paper use by volume, which is direct
mail. EDF is experimenting with different source reduction strategies. For example, EDF wrote a joint fundraising letter with
another environmental organization in which the two groups
described how the joint mailing would reduce environmental
impacts and save money; this letter was more successful for EDF
than previous mailings to new prospects. For a selected pool of
donors, EDF has reduced its annual number of mailings by half.
All direct mailings are printed on both sides of the sheet. EDF also
is experimenting with a two-way envelope; such envelopes use less
paper, and their use in mailings may cost less than the combination of a regular carrier envelope and a reply envelope.
Over the last year, EDF made a major reduction in its newsletter paper use by changing twice to lighter stock, dropping the basis
weight from 61 pounds to 54 pounds to its current 47 pounds.
The newsletter contains the same number of pages as before but
has achieved an approximate 25% reduction in paper used.
EDF gradually is replacing old laser printers with printers
that have duplex capability and is seeking to shift to electronic
communication where possible. EDF has used computer networks and E-mail within and among all of its offices nationwide since 1984. Recent investments in notebook computers
for staff reduce the need to print out and carry documents or
receive faxes when away from the office. The EDF newsletter
and a substantial body of EDF information should be available
in paperless form as EDF launches its World Wide Web site in
late 1995, and members are encouraged to use this network
when they are able to do so. The work of the Paper Task Force
and related updates will also be posted on the World Wide
Web at www.edf.org.
3. Source Reduction in Packaging Materials

Initiatives by Task Force members McDonalds Corporation and
Johnson & Johnson demonstrate that waste reduction efforts at
large companies can yield big savings. In 1994, McDonalds
saved approximately $5 million by reducing packaging in the following ways: reducing the raised designs on napkins; redesigning
the companys shake and sundae shipment boxes; converting hash
brown containers to paper bags; and redesigning french fry cartons to reduce the weight of paperboard packaging.
McDonalds Corporation has been able to reduce its corrugated usage over the years by (1) continually reevaluating the traditional ways boxes are designed and used, and (2)
looking for opportunities in secondary and tertiary
packaging as well as primary packaging. For
A combination of strategies
instance, by challenging the theory that a box
can be implemented to
always has to be completely closed, McDonachieve source
alds trimmed one inch off the top flaps of
reductionstrategies
the corrugated box in which its milk shake
such as package
mix is shipped, leaving a two-inch gap at the
redesign, lightweighting,
top of the box. This reduced the corrugated
board by 4%, or 220 tons per year, and saved
downsizing and
2% of packaging costs for this product.
elimination of materials.
McDonalds has reduced the amount of corrugated used in its case packs by optimizing the
space and volume required for these shipping containers. A reassessment of the usage of 32 oz. cold cups and lids at
McDonalds restaurants found that increasing the case pack of
cups and lids from 500 to 800 better served the needs of the
restaurant while resulting in a source reduction of 70 tons of containerboard per year.
McDonalds also found an opportunity to reduce packaging
through primary product redesign. Working with one of its
suppliers, McDonalds reduced the background emboss of its
napkins. This led to a source reduction in both primary and
secondary packaging. The number of napkins per packaging
sleeve increased, resulting in fewer sleeves per case, a 25%
source reduction, or a reduction in annual material usage of 12
tons. The size of the box decreased, while still packing the same
number of napkins in a case, resulting in a 23% source reduction, or 18 tons of containerboard per year. Previously another
S
58
napkin supplier had come to McDonalds with a proposal to

reduce the amount of material in the napkin by 21%, by trimming one edge and folding the napkin in a way that did not
change its folded size.
Johnson & Johnson began developing its waste reduction
program in 1988 with a comprehensive review of its product
packaging in a search for ways to cut back on the amount of
materials it purchased, as well as the amount of waste associated
with the manufacture and use of these products. As a result, the
company has implemented a series of action steps that have
reduced its packaging by 2,750 tons a year, including a reduction of its paper use by 1,600 tons per year. In the first two and
a half years of the program, the company saved an estimated
$2.8 million in total packaging material costs.
Specific examples from Johnson & Johnson demonstrate how
a combination of strategies can be implemented to achieve source
reduction strategies such as package redesign, lightweighting,
downsizing and elimination of materials. In the packaging of one
gauze product, the basis weight of the products packaging was
lowered from 30-pound to 28-pound paper, resulting in a reduction in waste of 230,000 pounds of paper and cost savings of
$450,000 annually. The company switched the well-known
Band-Aid Brand Adhesive Bandages from tin to paperboard
cartons which reduced waste by 1.8 million pounds and saved
$3.8 million through source reduction and standardization.
The Ortho McNeil Pharmaceutical Division of Johnson &
Johnson has achieved significant reductions in paper use and
costs by using all of the strategies identified above. In one product (FactPlus), a partition used in the package was eliminated,
the overall size of the carton was reduced, and the brochure
insert was downsized. Package redesigns on three other Ortho
McNeil products successfully downsized shipping containers,
folding cartons, and reduced paper use required for insert
brochures. In total, these four products have reduced annual
folding carton usage by 132,750 pounds, annual corrugated
usage by 523,000 pounds and produced annual cost savings of
approximately $990,000.
IV. INFORMATION RESOURCES

The following resources can provide information to organizations on source reduction.
Environmental Protection Agency (EPA). EPA has numerous
initiatives and publications that directly address source reduction for paper and packaging use. WasteWi$e is a voluntary
program initiated by the Environmental Protection Agency
to stimulate American businesses in waste prevention, recycling and the purchase of recycled products. One WasteWise
project plans to focus specifically on paper use. The goal of
this project is to identify high-impact paper conservation
practices, document in detail how these practices were successfully implemented by several companies and disseminate
this information to other companies. Contact: WasteWi$e
(5306), U.S. En v i ronmental Protection Agency, 401 M
Street, SW, Washington, DC 20460, telephone: 800-EPAWISE.
INFORM, a nonprofit environmental research organization,
has written numerous publications and manuals that discuss
how to create effective source reduction programs. Some of
the publications also describe specific activities that are being
carried out across the United States. Contact: INFORM, 120
Wall St., New York, NY 10005-4001, telephone: (212) 3612400.
CONEG, the Coalition of No rtheast Governors, brings
together representatives of nine northeastern states to explore
problems, exchange information and solutions, and undertake cooperative actions. Reduction of packaging waste has
been the focus of a major CONEG initiative. CONEG has
published a preferred packaging manual that could be useful
to purchasers and their offices. Contact: CONEG, 400 N.
Capitol Street, Washington, DC 20001, telephone: (202)
624-8450.
The National Recycling Coalition (NRC) is conducting a
joint project with EPA that focuses on source reduction. The
project is called the Source Reduction Forum. Contact: NRC,
1727 King Street, Ste 105, Alexandria, VA, 22314-2720, telephone: (703) 683-9025.
59
A 1991 report, Getting at the Source: Strategies for Reducing

Municipal Solid Waste, examines how the design and use of
p roducts, including paper, can be altered to reduce the
amount and toxicity of municipal solid waste. The report was
written by a steering committee of experts from a wide range
of perspectives and was published by World Wildlife Fund
and The Conservation Foundation. Contact: World Wildlife
Fund, 1250 24th Street, NW, Washington, DC 20037, telephone: (202) 293-4800.
Reusable Transport Packaging Directory. This directory was
published in 1994 by the Minnesota Office of Waste Management to help companies locate manufacturers of reusable
packaging materials. Contact: the Minnesota Office of Waste
Management or call 1-800-EPA-WISE for a copy.
Government technical assistance programs can help businesses
and institutions conduct waste audits and materials assessments, recognize opportunities for reducing waste and implement source reduction pro g r a m s .18 Some state and local
governments give grants to stimulate businesses and institutions to develop innovative strategies to reduce waste. Some
state and local governments give awards to recognize businesses, institutions or individuals for significant achievements
in source reduction or product design. Purchasers can learn
about specific government programs through appropriate
local, state or federal agencies.
Johnson & Johnson has produced a software program (PackTrack) available upon request that provides guidance on identifying, tracking and monitoring source reduction for packaging.
Contact: Johnson & Johnson, 1 Johnson & Johnson Plaza,
New Brunswick, NJ 08933, telephone: (908) 524-6331.
The National Office Paper Recycling Project, a project of the
U.S. Conference of Mayors, works with American businesses
to maximize recycling and minimize waste. The focus is on
paper products, purchase and disposal. Businesses, institutions and governments can join the program. NOPRP also is
starting a new project focused on source reduction. Contact:
NOPRP, U.S. Conference of Mayors, 1620 Eye Street, #600,
Washington, DC 20006, telephone: (202) 223-3088.
Several publications may contain articles on source reduction.
Examples of such publications include: Waste Age, Resource
Recycling, MSW Management and BioCycle.

Direct Marketing Association (DMA) has a mail preference
system to block the sale or trading of your name and address
among different mail adve rtisers. Contact: DMA, 1120
Avenue of the Americas, New York, NY, 10036-6700, telephone: (212) 768-7277.
60
ENDNOTES
North Carolina Recycling Association & North Carolina
Office of Waste Reduction, Source Reduction. Its a Bare Necessity workshop manual, 1995.
2
Several of the sources cited in Section IV have published materials that contain examples of source reduction initiatives implemented by specific businesses. In particular, contact EPAs
WasteWi$e program, CONEG and INFORM. State governments often have specific programs that recognize successful
source reduction activities by businesses.
3
Office of Waste Reduction, Source Reduction. Its a Bare Necessity workshop manual, 1995.
4
North Carolina Recycling Association & North Carolina Office
of Waste Reduction, Source Reduction. Its a Bare Necessity workshop manual, 1995, p. 46.
5
EPAs Environmental News, September 1995.
6
EPAs Environmental News, September 1995.
7
North Carolina Recycling Association & North Carolina Office
of Waste Reduction, Source Reduction. Its a Bare Necessity workshop manual, 1995, p. 40.
8
Office of Waste Reduction, Source Reduction. Its a Bare Necessity workshop manual, 1995, p. 40.
9
Electronic systems entail environmental impacts such as energy use
and materials consumption in manufacturing. The Paper Task
Force has not analyzed these impacts in detail. It should be noted
that the environmental impacts from increases in paper use versus
electronic communication may be different at the margins. The
environmental impact of using an additional ton of paper is generally the same as using the prior ton; the same amount of wood fiber,
chemicals, etc. are required in manufacturing. Assuming that a
computer network is already in place, the increased use of electronic
mail, for example, would cause a declining environmental impact
per communication, since certain basic energy and materials use
factors would be spread over more individual transactions.
10
Charles Platt, Beats Skinning Hogs, Wired 3.05, May
1995, p. 164; Peter Lewis, The New York Times, Tuesday, Jan1
uary 3, 1995, Section C, p .15.

Resource Information Systems, Inc., RISI Long-Term Pulp
and Paper Review, RISI: Bedford, MA, July 1995, p. 53.
12
Almost every book published in the U.S. during the last 15
years has been produced digitally, making the transition to an
all-digital publishing process easier for paper publishers. Traditionally, editing documents required paper, because word
processor programs lacked editing symbols. New hardware
and software now have this capability and, therefore, can
eliminate the need for paper at this stage. An example is
PenEdit, a keyboard and pen-driven portable computer allowing the use of editing symbols. The machine is portable, the
process is paperless, revisions can be transmitted digitally and
the editing process itself can be more efficient. Several publishing companies, including Viking and Doubleday, use
PenEdit. Digitizing text, pictures, video and sound is becoming commonplace and very affordable. Wi re d 3.05, May
1995; Paul Hilts, I Sing the Editor Electric, Publishers
Weekly, January 3, 1994, p. 43.
13
CD-ROM disks are the medium most commonly used for the
storage of large amounts of information. A CD-ROM can
store the equivalent of 250,000 pages of text. Just How Big Is
the Interactive Market?, Forbes ASAP, April 10, 1995, p. 69.
14
CD-ROM is in wide use today, with over 17 million computers capable of running CD-ROM software. Stephen C.
Miller, The New York Times, Monday September 5, 1994, p.
35. Almost all computers sold today include a CD-ROM
drive. In 1993, $200 million worth of CD-ROM programs
were purchased. Multimedia Publishing: Taking Care of Business, supplement to Volume 241, Publishers Weekly, #42,
October 17, 1994. Over a dozen companies publish multimedia magazines solely on CD, while many more publish
magazines in both paper and disk formats. Stephen C. Miller,
The New Yo rk Ti m e s, September 5, 1994, Sec. 1, p. 35.
50,000 titles were published for bookstores in 1994, and CDROM sales were 3% of trade-book sales. The 1989 Oxford
English Dictionary sold four times as many copies on CDROM as on paper. D.T. Max, The End of the Book?, 0,
September, 1994, p. 61-71.
11
61
Electronic publishing is any publishing process where the

published material is in a digital format when sold to the consumer. The material is either sold as a packaged product or
transmitted directly to the consumer. By this definition, electronic publishing may be achieved either by an all-digital (and
almost paperless) process or by converting paper text and
accompanying graphics to a digital format at a step prior to
the dissemination of the material.
16
Publishers Weekly believes 229 U.S. publishers currently display their wares on the World Wide Web. Tony Seideman,
Working on the World Wide Web: Publishers Discover the
Internet in Business, Publishers Weekly, May 25, 1995, pp.
54-56. Over 75 newspapers have electronic editions on line.
Web shopping malls exist, consolidating shopping and advertising in one location consumers can visit. About 20 million
consumers and sales of $4.8 billion are projected for 1998.
Just How Big is the Interactive Market?, Forbes ASAP, April
10, 1995, p. 69.
17
and Paper Review, RISI: Bedford, MA, July 1995, p. 52.
18
Source Reduction Planning Checklist, an INFORM publication, 1992.
15
RECYCLING AND
BUYING RECYCLED PAPER
I
Introduction
II
Recommendations
III
IV
General conclusions
in support of the recycling recommendations
V
Findings for specific grades of paper
VI
Answers to frequently asked questions
64
I. INTRODUCTION
RECYCLING AND
BUYING RECYCLED PAPER
The Paper Task Force has conducted a comprehensive analysis of
the environmental, economic and paper performance aspects of
paper recycling. This research shows:
Over the full lifecycle of paper products, recycling provides
extensive, clear and measurable environmental advantages compared to virgin fiber systems.
For most grades of paper, products with recycled content that
meet users functional needs and perform comparably to virgin

paper are widely available.
Recycling offers a powerful but not widely recognized means for
paper purchasers, acting in the aggregate, to increase supply and

reduce prices for new paper products over the medium term by
changing the dynamics of the market.
This chapter has six major parts:

This introduction presents basic background information on
paper recycling in the United States
The recommendations for purchasers and users of paper, followed by a short rationale and summary of the Task Forces
key findings
Implementation options, which provide purchasers with a
wide range of tools, techniques and suggestions for putting
the recommendations into action
General conclusions of the Task Force on recycling, in the areas
of environmental issues, paper performance and economics
Findings for specific grades of paper, also covering environmental issues, paper performance and economics
Answers to frequently asked questions about buying and using
recycled paper
The Use, Recycling and Disposal of Paper

in the United States
Paper makes up one-third of municipal solid waste nationwide,
and can make up 90% of the material generated in offices.1
Paper is an excellent material to collect for recycling. It is abundant, easy for people to identify and sort, can be compacted in
collection trucks, and has large national and overseas markets.
The process of paper recycling begins with the manufacturing of new paper. The United States produces about 30% of all
the paper made worldwide.2 Our country is also a net importer
of paper, both in the form of large rolls, and as finished products, such as corrugated boxes used to package imported goods.
Approximately 9% of U.S. paper production becomes manufacturing scrap when it is converted into finished products like
envelopes, boxes, cups, magazines, etc. Almost all of this preconsumer paper trim is recycled.3 Some paper products become
unavailable for recycling when they are put into long-term storage or sent into sewage and septic systems.
Taking all these factors into account, in 1993, U.S. households and businesses used 77.8 million tons of finished post-
65
consumer paper products. Of this amount, 34% was collected

for recycling and 66% ended up in landfills or incinerators.4
Including preconsumer paper scrap in the picture, in 1993,
about 38% of the total paper available in the United States was
collected for recycling. This rate surpassed 40% in 1995, compared to 27% a decade earlier.5 The paper industry has established a goal of a 50% paper recovery rate by the year 2000.6
Of the paper collected for recycling in the United States in
1993, 80% was used by domestic paper mills, 17% was exported
and 3% was used in products like cellulose insulation and animal
bedding.7 The tonnages of paper produced, used, recycled and
disposed in the United States in 1993 are shown in Table 1.
The environmental comparison and economic analysis in
this chapter covers the lifecycle of recycled and virgin paper. The
Task Forces analysis approaches recycling as a complete system,
as depicted in Figure 1. All parts of the recycling sequence
collection, intermediate processing, manufacturing and the use
of recycled products must work together for the system to
function effectively. Not all paper products can be recycled, due
to contamination and practical and economic limits on collection; some paper will always become solid waste. An input of
virgin fiber into the system is necessary to sustain a balance with
used paper that is discarded or exported for recycling, and to
maintain the physical properties of paper products.
II. RECOMMENDATIONS
Based on the definitive environmental and economic advantages of paper recycling, the Paper Task Force makes the following recommendations.
Recommendation 1. Paper users should actively expand and
optimize paper recycling collection programs. Paper users also
should promote recycling activities and assist efforts to develop
the paper recycling infrastructure in the following areas, as
appropriate to the capabilities of your organization:
within the premises of your business

for the products distributed by your company or your
industry
in the communities in which your business operates
among the broader business community and general public.
Recommendation 2. Paper purchasers should
maximize their overall use of paper with
postconsumer recycled content, consistent
with functional and economic considerations.
Table 1
Paper in the United States, 1993

STATISTICAL CATEGORY
U.S. paper production
Net U.S. imports of paper as rolls and products (imports minus exports)
New Supply (U.S. production plus net imports)
Postconsumer paper products recycled or disposed
Preconsumer paper collected for recycling
Postconsumer paper collected for recycling
Total paper collected for recycling
Utilization of recovered paper by U.S. paper mills
U.S. manufacturers use of recovered paper in other products
Exports of recovered paper
MILLIONS OF SHORT TONS

86.7
4.8
91.5
77.8
8.5
26.4
34.9
28.0
1.2
5.9
Notes:
Preconsumer paper collection for recycling estimated as total paper collection (AF&PA) - postconsumer paper collection (Franklin).
Other products include molded pulp packaging (e.g., egg cartons), cellulose insulation, animal bedding, shredded packaging, etc.
Sources: American Forest & Paper Association, 1995; Franklin Associates, Ltd., 1991; Franklin Associates, Ltd., 1994 (see endnotes 3-5).
Recommendation 3. Paper users and purchasers

should design and purchase paper products that
can be recycled readily after their use.
Implementation options to help paper purchasers
and users put these recommendations into practice are
provided in the third section of this chapter.
66
Rationale for the Recommendations and

Summary of Task Force Findings
The Task Forces recommendations call for action on both the
supply and demand sides of the recycling equation. Recommendation 1, collecting used paper for recycling, provides a raw
material for making new paper and reduces the disposal of
paper products in solid waste landfills and incinerators. Buying
recycled paper, the subject of Recommendation 2, is essential to
close the loop in the recycling system and encourages manufacturers to invest in recycling technology and research and
development. Recommendation 3, purchasing paper products
that are designed to be easily recycled, makes the whole system
work more efficiently.
1. Environmental comparison
Paper recycling offers abundant environmental advantages compared to virgin paper systems. The Paper Task Force has compared two complete systems of virgin and recycled paper use.
These systems are (1) the production of virgin paper and its disposal in landfills or incinerators, and (2) the operation of paperrecycling collection programs and the manufacturing of paper
with recycled content. This comparison was made for each of
the grades of paper examined in this project.
The Task Forces extensive research shows that paper recycling significantly reduces releases of numerous air and water
pollutants to the environment, reduces solid waste, and conserves energy and forest resources. These environmental advantages generally are found across all comparable grades of
recycled and virgin paper studied by the Task Force.
2. Paper performance
Figure 1
For all of the paper grades that the Task Force studied, recycled
paper is available that meets users performance needs and functions comparably to virgin papers in office equipment, printing
presses and packaging machinery. Making recycled-content
paper does require adjustments in the manufacturing process to
compensate for the differences between recycled and virgin
fibers. Some types of paper use a blend of virgin and recycled
fibers to obtain desired properties. Overall, the changes in mill
technology and operations required to use recycled fibers are
A
67
within papermakers technical capabilities. Most paper manufacturers have less experience using recycled fiber in making
printing and writing paper than they do using paperboard, tissue, newsprint and other grades that traditionally have contained some recycled content.
3. Economics
Informed, strategic action on paper recycling can also produce

considerable economic benefits for paper buyers and users. Not
all of these benefits will be immediately available to all paper
users, especially given recent fluctuations in markets for both
new paper products and recovered (used) paper. However,
strong support of paper recycling should be part of all major
paper users economic strategy for favorably changing the
dynamics of the market for new paper products. The Task Force
investigated three major aspects of the economic costs and benefits of paper recycling, summarized below.
a) Recycling and solid waste management costs
The business of paper recycling is in the midst of a major period
of change, which began around 1985 and will close by the late
1990s. A key indicator for this transition is the market price for
recovered paper. From 1990 to early 1994, U.S. prices for recovered paper grades such as old newspapers and corrugated boxes
were at historical lows. This was due to an excess of supply compared to demand caused by the advent of thousands of municipal and private-sector recycling programs and the 1991-1992
recession. In this same period, U.S. papermakers began making
large investments in recycling-based paper manufacturing capacity, projected to total more than $10 billion in the 1990s.8
This new recycling capacity plus growing demand for paper
in general has dramatically reversed the situation in recovered
paper markets, as shown in Table 2. Experts project that recovered paper prices will be volatile through the rest of the decade,
and on average will remain high compared to 1990-1993 but
generally not as severe as in mid-1995.9 For paper users and recycling collectors, higher prices for recovered paper present an income
opportunity and an alternative to paying for solid waste disposal.
Greater demand for paper by U.S. mills is also increasing the
competition and quality of service offered by recycling collection companies.
b) Comparative costs of manufacturing recycled and virgin

paper
The economics of manufacturing virgin and recycled paper
products vary among different regions, paper grades and
mills. Recycling can provide economic returns that are
competitive or superior to manufacturing using virgin
fiber under certain conditions. Recovered fiber processing systems generally are installed at a smaller
Table 2
Recent U.S. Prices for Recovered Paper

(Prices paid by mills, dollars per short ton, f.o.b. sellers dock)
Recovered Paper Grade
Nov. 1993
(end of mid-1991
to late-1993
low period)
June,1995
(approx.peakhighest price
in real terms
since 1974)
October 1995
(downward
adjustment in
a volatile market)
Projected
price range,
1996-1998,
in 1995 dollars
Mixed paper (1)
$0-10
$85-140
Newspapers (6)
0-20
145-180
55-95
Magazines (10)
10-25
100-175
75-130
Corrugated containers (11)
10-25
160-190
30-65
50-155
N.A.
250-290
150-220
190-300
Sorted white ledger (40)
105-120
340-400
200-280
Laser computer printout (42)
140-180
380-430
250-290
Laser-free computer printout (42)
175-230
450-500
300-365
Sorted office paper (37)
$15-35
80-145
Note:
Numbers following each grade are classifications from the Scrap Specifications Circular 1994; Guidelines for Paper Stock: PS-94,
published by the Paper Stock Industries Chapter of the Institute of Scrap Recycling Industries. Ranges reflect variations in
transaction prices both within and among different U.S. regions.
Source: Paper Recycler newsletter, Miller Freeman, Inc.; projections from Jaakko Pyry Consulting Inc., 1995
economic scale and a lower capital cost per ton of

production compared to huge new virgin pulp mills.10
They can also be designed and built more rapidly and
obtain environmental permits more readily than virgin
pulp mills. For this reason, fiber recycling facilities tend to
be well-suited for supporting incremental expansions in paper
production, which are a common means of growth in the industry.11 The comparative costs of manufacturing virgin and recycled
paper are also sensitive to recovered paper market prices.
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68
Recovered-fiber processing technology has long been available

for mills that make linerboard, corrugating medium, 100% recycled paperboard, newsprint, certain types of tissue and toweling,
and some specialty uncoated printing and writing papers such as
text and cover paper. When the cost of recovered paper is within its
historical range, these types of paper are generally less costly to produce with recycled content than comparable grades of virgin paper,
especially as mills undergo incremental expansions over time.
In the United States, the technology to deink relatively unsorted
office paper for use in commodity-grade printing and writing
papers made at large mills was commercialized only in the late 1980s.
In manufacturing these types of papers, deinked pulp generally costs more to produce than virgin bleached kraft pulp, especially when prices for recovered paper are high. Per-ton costs are
even higher when deinked pulp made from recovered office
paper is partially substituted for inexpensive virgin mechanical
pulp used in lightweight coated groundwood papers. The overall economics of making paper with recycled content can be
favorable when mills are expanding their paper production
capacity and need more fiber, and when the cost of recovered
paper is not extremely high.
A combination of higher costs and the ability to set prices in a
tight market has led many, though not all, producers of printing
and writing paper to charge price premiums for recycled content.
Under certain conditions, price premiums may decline or disappear, as discussed on page 91.
c) Increased recycling as a strategy for positively influencing the
dynamics of the paper market
Paper recycling holds a potentially powerful cost-containment
feature that affects all users of paper, but is not recognized by
most paper purchasers. The market price for new paper products
is strongly related to the overall demand for paper compared to
manufacturers capacity to make new paper. When capacity is high
relative to demand, prices tend to fall, as discussed in Chapter 1.
Paper users cannot themselves build more production capacity, but by supporting increased recycling, they can collectively
create incentives for manufacturers to do so. Collecting additional used paper for recycling provides paper manufacturers
with an expanded supply of fiber for making new paper and
generally reduces their cost of using this material. Expressing a
R
preference for recycled paper products that meet functional

and economic needs increases the incentive for paper manuf a c t u rers to add incremental, re c ycling-based pro d u c t i o n
capacity. As noted previously, recycling can often meet manufacturers incremental needs for pulp more quickly, at a more
appropriate scale, and at a lower capital cost than expansions of
virgin pulping capacity. Growth in recycling-based paper manufacturing capacity is now outpacing growth in virgin paper
production capacity.12
This strategy for changing the market requires not only that
paper users collect their own paper for recycling and look for opportunities to purchase paper with recycled content, but that they
strongly encourage others to do the same. As discussed on page 88,
the advent of greater recycling in the United States is already
creating lower prices for grades such as corrugated containerboard. Recycling extends the existing fiber base, providing U.S.
paper manufacturers with an opportunity for additional growth
in the global market.
III. IMPLEMENTATION OPTIONS

This section provides guidance for paper buyers and users on
how to implement the Task Forces recommendations on recycling. The recommendations contain initiatives on both the
supply side and the demand side of the recycling system, which
ultimately must be balanced for recycling to work. Achieving
success in implementation will therefore require a strong organizational commitment to all three recommendations.
Not all implementation options will be appropriate for all
paper users. However, there should be one or more options in each
category that allow all paper users to take action on each of the recommendations in a way that suits their organizations needs.
69
Expanding and Optimizing Paper Recycling

Collection Programs
Whatever type of business you operate, one goal of initiating a
paper recycling collection program is to optimize revenues from
the sale of recovered paper and reduce your costs for solid waste
collection and disposal. With the relatively high prices for
recovered paper that are projected by experts through the end of
the decade, many businesses can now achieve both of these
goals by maximizing the volume of paper they collect.
The economics and practicality of setting up paper collection programs varies among different businesses and locations
and must be determined on a case-by-case basis. Information
resources that organizations can use to help plan or improve
recycling collection programs are listed at the end of this section. Companies that provide recycling collection services can
also help design separation and collection programs. Rising
prices for recovered paper have made the paper collection business much more competitive, and service is improving. To create a successful program, it is still important for yo u r
organization to take the initiative. Some basic principles and
guidelines to consider include the following.
Establish a baseline. Understand your current waste management and recycling services, such as the amount of solid waste
and recyclable materials your organization generates, the frequency and cost of refuse collection and any revenues earned
for recycling collections.
Optimize value and volume. Design a collection system that is
convenient enough to generate a large volume of material
while maintaining a level of separation that sustains the
intrinsic value of the paper. The specifics of this approach will
vary among different businesses and regions.
Enlist key supporters. To start a business recycling collection
program, people are required to put the basic elements of the
program in place. Successful business recycling programs have
been built both as top-down initiatives from senior management and as grassroots projects started by individual staff. In
many large companies, building maintenance and purchasing
are placed in separate divisions; clear support from senior
management can help surmount these separations. The active
participation of building management will also be critical for

multi-tenant buildings, retail malls, etc.
Educate your co-workers. Provide a clear explanation for why
and how the recycling collection system is being implemented.
Continue the education program after the program is running.
Track the markets. To ensure that you are receiving a fair price
for your used paper, stay informed of recovered paper market
conditions. The Chicago Board of Trade makes information
on recovered paper pricing available through an on-line service. Data on market prices are available in the trade publications listed at the end of this section. Recycling specialists in
some state environmental or economic development agencies
also publish regional market data.
Add more materials. An office that generates primarily white
paper may be able to add newspapers, magazines and corrugated
boxes to its collection system. The converse is true for a retail
store or restaurant. Bottles and cans, wood pallets and shipping
materials and other recyclable items should also be considered.
Work with other local businesses. Small businesses in the same
neighborhood may be able to join together to create a business recycling district which would allow recycling collectors
to provide better service at lower cost. Examples of such programs are provided in the next section.
Adjust your schedule for trash pick-up. If possible, use the volume
of materials diverted due to recycling to justify less frequent
collection of refuse or use of a smaller container. Because it
takes about the same amount of time to collect a small refuse
container as it does a large one, a change in schedule may be
necessary to see major cost reductions. Businesses that generate
relatively small quantities of used paper on a daily basis may be
able to develop a system that allows for pickup of a rolling
container or bin once every two weeks or once a month.
Put it in writing. Consider contracts with recycling collectors
or paper manufacturers. Some paper recycling companies are
beginning to offer long-term contracts to generators of recovered paper in order to provide an assured supply to mills.
Some contracts have floor prices, which make revenue from
sales of recovered paper more predictable. Such contracts are
also being offered to municipal recycling collection programs.
For large generators of corrugated boxes, for example, conR
70
tracts may offer a per-ton premium over the current market

price for a grade of recovered paper. These premiums are not
yet being offered for white office papers, but this could
change. A requirement that the collector monitor and report
information on market prices and volumes of materials collected can also be part of a service contract.
Consider closing the loop. Some manufacturers of recycled
content paper are beginning to develop quasi- closed loop
contracts. Under these agreements, the paper manufacturer buys all of your recovered paper at the market
price and sells you paper with recycled content.
The recycled content in the new paper that
Business members of the
you buy is not necessarily the same fiber that
National Office Paper
was collected from your business. This type
Recycling Project lend
of arrangement may provide a mutual ecotheir name and effort to
nomic advantage to buyer and seller. The
seller is more likely to obtain the full market
spur office paper recovvalue of the recovered paper. Transportation
ery through a range of
of new products and recovered paper to and
activities.
from the mill may be made more efficient.
This arrangement also creates a relationship in
which the manufacturer can work with the paper
user to reduce sources of contamination in the paper and
increase the recyclability of paper being used. For large paper
users it is conceivable that such contracts could include discounts on new paper prices or premiums for used paper collected, although to our knowledge this has not yet occurred.
Measure and report your progress. Report volume and financial
results to the purchasing and other relevant departments and
to all employees participating in the program.
Assisting in the Development

of a Recycling Infrastructure
Organizations that distribute paper through their business
activities to customers as packaging, products or vehicles for
communication should actively work to increase the recovery
of such paper. In some cases, efforts can be targeted specifically
to an organizations own paper distributed into commerce. In
others, the effort may more appropriately entail working with
R
similar businesses or a range of other parties to facilitate greater

recovery of a range of used paper, including an organizations
own distributed paper products.
Below are several examples of steps that companies, government agencies and non-profit organizations have taken to facilitate re c ove ry of the paper they distribute through their
businesses. The feasibility of such efforts will vary with the type
of paper, how it is distributed, the availability of a collection
infrastructure and other factors. In virtually all cases, working
with other organizations will be an essential aspect of any effort.
It is rare that the organization distributing the paper would have
the capability of recovering such material by itself. A major role
that your organization can play is to catalyze, coordinate and
facilitate actions taken in concert with others.
Several regional telephone companies have worked with local
communities to include used phone books in curbside and
commercial recycling collection programs. These efforts have
included working with recycling-based paper mills to ensure
that there is a market for phone books when they are collected. In New York City, the NYNEX Yellow Pages includes
information on the schedule for residential recycling collection and the materials that are collected, which include phone
books. Phone companies also are buying directory paper with
recycled content. Bell South and other utilities are using
envelopes made from old phone directories for mailings to
customers. This model may be appropriate for other companies that have the ability to provide information about recycling in the products they deliver to the public.
Magazine and catalog publishers can work with others in their
industry and in the recycling industry to spur recovery of used
or overissue magazines. For example, the Magazine Publishers
Association has undertaken an effort to learn from recycling
collection companies and paper manufacturers how changes in
magazine design (e.g., binding methods, use of adhesives) and
distribution practices can facilitate greater recovery.
Companies that purchase and distribute large quantities of
printing and writing paper through the mail or other means
(e.g., financial services companies) can lend their support to
efforts by businesses and municipalities to develop or enhance
office and residential recycling collection programs for such
71
materials. For example, business members of the National

Office Paper Recycling Project lend their name and effort to
spur office paper recovery through a range of activities.
Businesses have joined together in many communities, states
and regions to share information on the practical aspects of
running efficient recycling collection programs and to organize collection networks. A few examples of these programs
are provided below; the endnotes provide details on how to
obtain more information.
- In Chicago and in northern Cook County, IL, public agencies have helped set up several commercial recycling collection routes for groups of small businesses. Due to improved
collection efficiencies and the ability to put whole routes out
to bid, these programs in most cases have cut recycling and
waste disposal costs for the businesses they serve. The programs also allow for the collection of a very broad range of
materials, including virtually all recyclable paper. Many of
these programs are in a transition to being operated completely within the private sector or with the assistance of
local non-profit organizations.13
- In Lincoln, NB, a business group called In d u s t r i a l
Nebraskans for Organized Recycling Management set up
drop-off sites within a business district to help businesses
and residents recycle corrugated boxes and folding cartons
in an economical fashion.
- A non-profit organization, the New England Re s o u rc e
Recovery Association, has formed a company called the
Business Recycling Corporation that arranges cooperative
marketing and transportation services for businesses and
institutions throughout New England.14 By acting as a seller
of materials for many businesses and towns, the Association
can obtain higher prices for materials. By efficiently routing
transportation through rural areas it can reduce the cost of
getting materials to markets.
Companies with extensive publicity and advertising resources
can promote efforts to enhance the recycling infrastructure
for specific categories of paper products, such as catalogs,
direct mail, packaging, etc. Such companies should only
make claims about the recyclability of specific paper products
that are acceptable under Federal Trade Commission guide-
lines for the use of environmental claims in advertising.

Companies that have a cost-effective mechanism for accepting their products back from customers can develop proced u res to re c ycle them. For example, numerous re g i o n a l
phone companies and electric and gas utilities are recycling
envelopes and billing statements returned to them by their
customers; this fact is noted on return envelopes. Kodak
receives single-use cameras back from customers when it
develops the film inside the cameras. The paperboard packaging that is part of the camera is recycled and the plastic
camera itself is reloaded with film or recycled.
Approaches to Buying Paper With

Recycled Content
1. Getting started
A first step in increasing your organizations use of paper with

recycled content is to assess purchasing opportunities. Purchasers
should take stock of their organizations functional and economic
requirements in using paper. They should consider the potential
to use recycled paper in all applications, including major and
minor uses, paper products that are highly visible to customers or
other important stakeholders, and grades of paper that will be relatively easy or challenging in adding recycled content.
Making meaningful progress over time requires a system for
measuring purchases of recycled-content paper, although the
degree of specificity required for this system will vary from company to company. Establishing a baseline that measures current
virgin and recycled-content paper purchases is part of this process.
2. Defining recycled content
In the process of buying paper with recycled content, the purchaser

must specify how recycled content should be defined. Postconsumer
recycled content refers to products or other materials generated by
a business or consumer that have served their intended end uses,
and that have been recovered or otherwise diverted from the solid
waste stream for the purpose of recycling.15 In other words, postconsumer materials are finished products that are collected from
homes or places of work. Postconsumer paper does not include
overissue publications and forms.16
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72
In contrast, preconsumer material is defined as materials generated during any step of production of a product, and that have
been recovered from or otherwise diverted from the solid waste
stream for the purpose of recycling, but does not include those
scrap materials, virgin content of a material or by-products generated from, and commonly used within, an original manufacturing
process.17 For paper recycling, this means that trim from converting envelopes, paper plates and cups, boxes and cartons and printing runs counts as preconsumer material. Trim generated on the
paper machine (mill broke) that is returned directly to the papermaking process within the mill does not. The percentage of total
recycled content in a paper product is simply the sum of the preand postconsumer fiber content.
Including preconsumer and postconsumer recycled content
in paper are both desirable. The recommendations of the Paper
Task Force place a higher priority on purchasing paper with
postconsumer recycled content because this action will directly
support business and community recycling collection programs
and manufacturers that are diverting materials from solid waste.
Almost all preconsumer paper scrap is already being recycled.
The vast majority of used paper being disposed in landfills and
incinerators comes from postconsumer sources. Additional perspective on definitions of recycled content is provided in the
section on Answers to Frequently Asked Questions in this chapter.
The postconsumer definition has been established as a standard in the private marketplace after extensive public discussion
among many parties involved in manufacturing and using recycled paper. The postconsumer definition is used by the federal
government and thousands of state and local government agencies and private buyers. For example, all of the members of the
Paper Task Force were using the postconsumer definition before
the Task Force was established.
In paper, the percentage of recycled content can also be measured by total weight (the fraction of recycled content expressed
as a percentage of the total weight of the paper sheet) or by fiber
weight (the fraction of recycled content expressed as a percentage
of the total weight of paper fiber in the sheet).18 Since paper can
contain 5% - 35% non-fiber materials such as fillers and coatings, for the same amount of recycled fiber in the paper sheet,
the fiber weight definition will provide a higher percentage of
R
recycled content than the total weight definition. The fiber

weight definition is the most widely used. The level of recycled
content in a specific paper product is usually stated as the average
percentage of recycled content for a mills output of that grade
over a given period of time, such as a month or quarter.
3. Setting levels of recycled content
Purchasers that set out to buy paper with recycled content will
quickly encounter the question of what is a good level of recycled content for a specific paper product. Maximizing postconsumer content is generally desirable because it also maximizes
environmental benefits and does the most to support business
and community recycling collection programs.
However, the appropriate goal need not be 100% recycled
content it depends on the product and the economic and
functional needs of paper users. Many paper producers, particularly those making printing and writing grades, blend recycled
and virgin fibers.
As a starting point for purchasers to use in setting, comparing
and evaluating their own recycled content goals, Table 3 provides information regarding availability and current levels of
recycled content in specific paper grades. Because the market will
continue to evolve after this report is published, the last part of
this section provides additional information resources that can
be used to monitor developments in the market over time.
The availability of printing and writing paper with recycled
content depends in part on customer demand; manufacturers of
virgin printing and writing paper can add variable quantities of
purchased deinked market pulp (DMP) to provide postconsumer recycled content. Deinked market pulp is usually made
by independent companies that remove the ink and other contaminants from office paper and dry and sell the pulp to paper
companies for blending with virgin fiber on their existing paper
machines. In 1988 there were four deinked market pulp mills in
the U.S. making a pulp suitable for use in printing and writing
papers; by the end of 1997 there will be at least 18, making
roughly 1.5 millions tons a year of DMP.19 At 10% - 30% postconsumer recycled content, for example, this much DMP could
be blended with virgin pulp to make a total of roughly 6 to 15
million tons of paper per year.
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4. Action steps for effective purchasing of paper with

postconsumer recycled content
The following are suggestions of ways in which purchasers

might generally improve the effectiveness of their organizations
purchasing of recycled-content paper. These options can be
used in different sequences and combinations.
Be open to new products and be willing to reexamine traditional purchasing specifications, such as brightness, shade and
the presence of minor impurities. Consider how these factors
affect the basic functional requirements of the paper. Among
printing and writing papers, for example, the majority of
papers introduced in the market have an appearance that is
identical to virgin paper, but some do not.
Consider changing the specifications and design of paper
products and packaging in order to facilitate cost reduction
and the addition of recycled content. This approach may be
especially applicable for corrugated boxes and folding cartons.
Work with current and prospective paper suppliers to assess the
availability and pricing of recycled-content papers in the marketplace. Develop the information resources to track new product introductions and other changes in market conditions.
Based on an assessment of your needs, the availability of products in the marketplace and a dialogue with suppliers, set
goals and milestones for purchasing paper with postconsumer
recycled content. For example, goals could be set for specific
levels of recycled content for individual grades of paper, either
as minimum levels or as desired ranges. Or, a goal could be set
for the use of a certain percentage of recycled-content paper
across the organization.
Develop a minimum postconsumer recycled content specification for a specific paper product. Buy paper from the suppliers that meet the specifications.
Reward suppliers of recycled-content paper with additional
business or develop a strategic alliance with a supplier of
paper with recycled content. Within these alliances, purchasers and suppliers work together to achieve mutual longterm goals. Purchasers who take these steps send a strong
signal to the market.
Consider labeling your use of recycled-content paper, especially on products where your customers will appreciate your
environmental initiative. Follow the Federal Trade Commis-
Table 3
Information on Recycled Content

for Different Paper Grades in 1995
PAPER GRADE
USES
RECYCLED CONTENT RANGE
AVAILABILITY/COMMENTS
Commodity Uncoated
Freesheet
Photocopy paper,
fax paper, laser-jet
computer print-out,
business forms,
white wove envelopes
offset printing
10-35% postconsumer content and

higher
More than 2 million tons in 1996,

or about 15% of the market.
Available with 50-70% postconsumer and 100% total
recycled content on a more
limited basis.
Specialty Uncoated
Freesheet
Text and cover paper

for books, letterhead,
stationery, business cards,
short printing runs
(e.g.,invitations),etc.
10-100% postconsumer content,

up to 100% total recycled content
A wide selection is available

within this relatively small grade
category; more limited availability
at very high brightness levels.
Coated Freesheet
Catalogs,higher-end
magazines, direct mail
inserts, annual reports,
commercial printing
10-30+% postconsumer content
Production depends partly on

demand, since deinked market
pulp is used to add recycled
content.
Coated Groundwood
Magazines,catalogs
10-30% postconsumer content

in 40 lb. and higher basis weights
Production depends on demand

due to the use of deinked market
pulp. In lighter basis weights,
10% postconsumer content
predominates.

in lighter basis weights
Uncoated Groundwood
Newspaper inserts, some

magazines,paperback
books, some multipurpose office paper and
perforated computer forms
Level of postconsumer content

and availability depend on the
type of paper.
Unbleached Linerboard
Corrugated boxes
0-100% total recycled content
Widely available; average recycled

content of corrugated boxes (liner
and medium) is 38% total recycled
content,mostly postconsumer.
Mottled White
Linerboard
Corrugated boxes
One recycled manufacturer; another

starting up.
Corrugating Medium
Corrugated boxes
Widely available
Clay Coated 100%

Recycled Paperboard
Folding cartons and

other packaging
100% total recycled content;

typically a minimum of 35%
postconsumer content
Widely available
Solid Bleached
Sulfate Paperboard
Folding cartons and

other packaging
Limited availability; depends in

part on demand.
Coated Unbleached
Kraft Paperboard
Folding cartons and

other packaging
20-30% postconsumer
recycled content
Two producers of this grade overall;

both offer recycled content.
74
sions guidelines (and, where applicable, state guidelines) on

environmental claims in advertising and labeling postconsumer content.
Systematically test the performance of paper with recycled
content, as a way of overcoming misperceptions and myths
about recycled-content paper.
As of mid-1995, many manufacturers of printing and writing paper were charging price premiums for recycled content.
These premiums exist for a combination of reasons, which are
discussed on pages 91-92 in the section on the economics of
producing printing and writing paper with recycled content.
Although price premiums are generally found only for recycledcontent printing and writing grades and solid bleached sulfate
paperboard, the reality is that they have arrived at a time when
purchasers are already over-budget on paper due to recent price
hikes. Under certain conditions, price premiums for these
grades may decline or disappear over time. There is also some
variability in pricing; several Paper Task Force members have
negotiated some purchases of recycled-content printing and
writing paper without price premiums.
In some cases, it may be possible to reduce costs in the paper
purchasing system and then apply a portion of the savings to
purchasing paper with recycled content. Some cost-saving steps
may be possible under any conditions. However, others may be
much more effective if employees and customers know that they
are part of an overall policy to achieve a positive environmental
goal, rather than just trying to cut costs. Some major paper
users, such as BankAmerica Corp., have established buying
paper with recycled content as a matter of corporate policy.
Within this policy, the purchasing department can take a number of steps to cut costs and still fulfill its commitment. Initiatives to create offsetting cost reductions and other means of
responding to price premiums may include the following.
Do not pay the premium for the recycled-content paper (i.e.,
do not buy the paper), but signal to all current and potential
suppliers that you will buy paper with recycled content if it is
at or close to price parity with virgin paper. Be persistent.
State your economic and functional needs clearly at the outset
and then follow through when they are met.
Work with suppliers to reformulate paper so that underlying
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production costs are less of an issue. For example, levels of

recycled content may be reduced; it is better to accept a lower
level of recycled content that you can afford than not to buy
recycled content altogether due to increased prices. Where
possible, switching from white to brown paper will likely cut
costs and make possible the addition of significant levels of
recycled content.
Where possible given functional requirements, shift to a different grade of paper with lower costs (e.g., 83 brightness
instead of 87 brightness photocopy paper, uncoated paper
instead of coated paper, paper made from mechanical pulp
instead of freesheet paper or a paper with a reduced basis
weight). Use the savings to pay the premium for recycled content in that grade.
Use the revenues from source reduction and better paper recycling collection programs to support payments for recycledcontent paper. This approach will work for businesses that
accumulate paper on their own premises, such as offices,
rather than distributing it to customers, such as publishers.
Work with suppliers to reduce the cost of other elements in
the supply system, such as case packaging and ream wraps on
photocopy paper used by large photocopying centers; use the
savings to pay for the recycled content.
Monitor indicators that will suggest whether price premiums
for recycled-content paper should be increasing or decreasing,
such as the price of the relevant type of recovered paper and
the difference between the price of deinked market pulp and
bleached hardwood kraft market pulp.
Pay the premium. This may be easier to justify when customers especially appreciate or expect paper with recycled
content, for a highly visible use of paper, or in cases when the
cost of paper is a relatively small fraction of the total cost of
the product.
75
Increasing the Recyclability of

the Paper Your Organization Uses
Acquiring a consistent supply of relatively uncontaminated
postconsumer recovered fiber is a major challenge to manufacturers of recycled-content papers, especially makers of printing
and writing papers. Designing or purchasing products that can
be more easily recycled after their use can help address this issue.
By taking into account recyclability principles when buying,
using or separating paper for recycling, businesses can expand
the supply of postconsumer recovered paper. They can also
potentially increase the revenue they receive for their own used
paper they collect for recycling. Over time, many organizations
taking these steps in the aggregate will enhance the practical and
economic viability of the overall recycling system.
Contamination of recovered paper is generally a much greater
problem for paper manufacturers that deink the recovered
paper (i.e., printing and writing paper, tissue and newsprint
manufacturers) than those that do not (i.e., paperboard manufacturers). Paperboard is generally stronger and thicker than
paper, and in some cases appearance is not as critical. Among
printing and writing papers, coated papers, especially in lighter
basis weights, are the most sensitive to contaminants.
Modern deinking systems are designed to remove a wide range
of contaminants, including polymer-based inks from photocopy
machines, laser-jet printers and plain paper faxes, most paper dyes,
bits of plastic, adhesive labels, magazine bindings, staples, paper
clips, plastic envelope windows, paper coatings, and random dirt
and debris. In addition, recovered paper is usually sorted before
being baled and shipped to the deinking mill in order to remove
obvious large contaminants. Deinking mills are striving to accept
more contaminated grades of paper collected from offices because
those grades are more abundant and less expensive. All other things
being equal, paper recycling mills would still prefer fewer contaminants in the recovered paper they buy. Paper users should check with
their recycling collectors or the mills that buy their recovered paper
to determine their processing capabilities.
As problematic contaminants and ways of addressing them
are identified, paper purchasers should use their position in the
marketplace to initiate a dialogue among product designers,
paper users, recycling collectors and recycling-based paper manufacturers. One example would be a discussion between large
printers, ink manufacturers, deinking equipment suppliers and
mill operators aimed at developing inks that are also easier to
remove in deinking systems. As solutions to contamination problems are developed, purchasers should work with their suppliers to
implement them. Some of the most problematic contaminants in
recovered paper are listed below.
1. Printing and writing papers
For printing and writing papers, the most problematic contaminants include peel and stick
adhesive labels and hot-melt glues used in
perfect bindings. Particles of chopped up
All other things being
adhesive that make it through the fiber
equal, paper recycling
cleaning process can become stickies,
mills would still prefer
which can attach themselves to parts of
the paper machine or become imbedded
fewer contaminants in the
in the paper itself. Stickies become tacky
recovered paper they buy.
when they are heated. They can stick to
parts of the paper machine, picking holes or
starting tears in the paper sheet. They can also
show up as small blemishes in the paper itself, or
become attached to parts of printing presses or photocopy machines. While some repositionable labels may cause
stickies, Post-It Notes are an example of this type of product that are not a problem.
The presence of significant quantities of deep, brightly colored papers (e.g., goldenrod, cherry and neon colors) can
cause a tint in deinked pulp. Pastel colors are not a problem.
Most modern recovered fiber processing systems can remove
plastic envelope windows with relative ease, but like all parts
of the paper product that are not reused in the recycled paper
sheet, they must be disposed as waste. Where possible, eliminating plastic windows is desired.
Plastic envelopes (e.g., Tyvek) can clog pumps and screens
in deinking systems. Users of these types of envelopes should
consider working with envelope suppliers to find a way that
they can be tinted or otherwise identified to prevent being
mixed in with office papers.
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Another contaminant mentioned by printing and writing

paper manufacturers and makers of 100% recycled paperboard is plastic, ultraviolet-set coatings. These tough, shiny
coatings are used on some magazines sold on newsstands and
some folding cartons. These coatings fragment into tiny
shards of plastic in the recovered fiber pulping process, which
can be difficult to remove. Often aqueous coatings are used,
which are more recyclable.
Consider using uncoated paper in place of clay-coated paper
in cases where functional needs can be met. Although the
paper itself is not a contaminant, the clay coating must be
removed and disposed in the deinking process, which reduces
the amount of useful fiber per ton recovered by approximately one- third. Some manufacturers of recycled-content
n ewsprint use magazines and catalogs in their deinking
process, because the clay enhances ink removal and magazines
contain brighter, higher-quality fiber than newsprint. However, the total demand for magazines at newsprint deinking
mills in North America in 1995 was approximately 0.7-1.4
million tons per year, compared to total use of coated papers
in magazines and catalogs of 6.4 million tons.20 Magazines
and catalogs are also recycled into tissue products.
2. Corrugated boxes
The largest single contamination issue for paperboard manufacturers is waxed-coated corrugated boxes. The American Forest & Paper Association, the Fiber Box Association and several
corrugated box manufacturers are working on developing standards for wax coating replacements that are more recyclable.
3. Folding cartons
As more folding cartons are beginning to be collected for recycling in U.S. communities, paper mills are discovering that
many of the non-paper materials added to the package to make
it more functional and convenient are now having to be
screened out and disposed. Such items include plastic handles,
spouts, tear tapes, coatings and metal tear strips. Over time,
packaging designers should work to increase the recyclability of
such packages while maintaining functional performance.
Folding cartons made using wet-strength paperboard (e.g.,
beverage carrier cases) can be difficult to recycle because the
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wet-strength additive inhibits pulping. This is an issue for

recycling box clippings as well as packages themselves. One
manufacturer of CUK paperboard has developed a comparatively repulpable wet-strength additive; this formulation is
being made available to the entire industry.
In some cases, reducing the presence of a certain contaminant will provide an immediate economic return for paper
users. For example, office paper with less colored paper in it
sells at a higher price in the recovered paper market. Purchasing
less colored paper can also cost the paper user less. Paper users
and mills should both benefit when they can communicate
about the presence of certain contaminants in recovered paper
and how re c ycling collection systems are operated. Ot h e r
changes will have to be diffused throughout society before they
have their full impact on the recycling system. As certain materials such as brightly colored papers and adhesives are identified
as contaminants, manufacturers are developing alternatives that
can be handled more easily in deinking and fiber processing systems. Purchasers can help accelerate the introduction of such
products into the marketplace.
Information Resources For Purchasers

Publications:
BioCycle Monthly magazine covering a wide range of issues

in recycling and composting; publishes a comprehensive annual
survey, The State of Garbage in America, every spring. $63
per year. 419 State Avenue, Emmaus, PA 18049.
Paper Recycler Industry newsletter with broad coverage of
market and manufacturing issues in recycled paper, paperboard
and packaging. Provides market prices paid by mills, by region,
for approximately 22 re c ove red paper grades. Pu b l i s h e d
monthly; $347 per year. Miller Freeman, Inc., 600 Harrison
St., San Francisco, CA 94107. Miller Freeman publishes a wide
variety of newsletters and books relating to the paper and forest
products industries.
The Jaakko Pyry Recycled Gradefinder A comprehensive
guide that seeks to list all of the printing and writing papers
with recycled content available in the United States, which
77
amounts to several hundred different products and brands.

Information on the grade of paper, brand name, distributor,
manufacturer, total recycled content, postconsumer content and
brightness are listed. Published four times a year; $90 for an
annual subscription. Jaakko Pyry Consulting, Inc., 560 White
Plains Road, Tarrytown, NY 10591.
Recycled Paper News Monthly newsletter covering new product
introductions, public policy, environmental marketing, product
retailing and environmental issues for recycled paper products.
$235 per year. 6732 Huntsman Blvd., Springfield, VA 22152.
Recycling Times Weekly newspaper-format publication covering
recycling and market and public policy issues for a spectrum of
recyclable and compostable materials (paper, plastics, glass, metals,
yard trimmings, etc.). Provides market price estimates paid by
processors and manufacturers for a range of materials and regions.
Published by the Environmental Industry Associations, the trade
association for the private solid waste management industry,
which also publishes Waste Age, a monthly periodical dedicated to
solid waste management in general. $99 per year. 4301 Connecticut Avenue NW, Suite 300, Washington, DC 20008.
Resource Recycling A monthly magazine offering up-to-date
coverage and investigative journalism on innovations in recycling,
with a focus on paper, plastics and emerging programs and collection and processing technologies. Also covers composting topics. $42 per year. 1206 NW 21st Avenue, Portland, OR 97209.
The U.S. Environmental Protection Agency offers a range of publications and programs relating to recycling and solid waste
management. A list of publications can be obtained by writing
to: RCRA Docket (5305 SW), U.S. EPA, 401 M Street SW,
Washington, DC 20460.
Organizations and Programs:
Chicago Board of Trade. In October 1995, the Chicago Board of

Trade established a Recyclables Exchange for recovered paper,
glass, PET and HDPE plastic bottles and other materials. The
exchange is an on-line electronic bulletin board that can be used
to buy and sell materials and to check market prices. As a record
of trades is accumulated, data on market prices are aggregated
and made available.21 A subscription to the complete on-line ser-
vice that allows buying and trading costs $1,000 per year; information on market prices only is available free by dialing into the
system using a computer with a modem. Recyclables Exchange,
141 W. Jackson Blvd., Chicago, IL 60604; (312) 341-7955.
National Office Paper Recycling Project. Founded by the U.S.
Conference of Mayors and businesses including BFI, HewlettPackard, Kodak, Waste Management, Inc., Xerox and a number
of paper companies, this program provides a wide range of practical resources for offices of all types that want to make their
paper recycling programs more effective. Service and materials
include manuals on setting up and improving collection programs, posters and other promotional materials for use in
offices, and quarterly seminars held in different U.S. regions
focusing on problem-solving and improvements in office recycling collection programs. 1620 Eye Street NW, Washington,
DC 20006; (202) 223-3088.
National Recycling Coalition (NRC). The NRC is a non-profit
organization committed to maximizing recycling along with
source reduction, reuse and composting. The NRCs diverse
membership includes private companies, non-profit organizations, government agencies and individuals. Thirty-one state
recycling organizations are part of the NRC as affiliates or associates. Major NRC projects include a national recycling congress and exposition held every fall; the Recycling Advisory
Council, a policy-development group; ReTAP, a recycling technology assistance program conducted with the Clean Washington Center and other organizations; a number of committees
and councils; and the Buy Recycled Business Alliance (BRBA).
As of November, 1995, the BRBA included more than 1,400
companies and 5,000 purchasing managers committed to purchasing products with recycled content. NRC, 1725 King St.,
Suite 105, Alexandria, VA 22314; (703) 683-9025.
Recycled Paper Coalition. This group includes approximately 200
businesses committed to buying paper with postconsumer content, including large corporations and small firms in financial
services, retail/wholesale, health care, consulting, law, manufacturing, utilities, printing, non-profit, government, paper and
office supplies and other sectors. Founding members include
BankAmerica, Pacific Gas & Electric, Chevron, Pacific Bell,
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78
Safeway, George Lithograph and Wallace Computer Services.

Members commit, via the CEOs signature, to implementing a
comprehensive paper-purchasing program, to giving preference
to competitively priced recycled paper products and to working
with paper and equipment manufacturers to increase the percentage of postconsumer content in recycled paper.22 In 1994,
the postconsumer recycled content fraction of overall paper
purchases by coalition members was estimated as at least 80,000
tons.23 Chapters exist in northern, central and southern California, Texas and Chicago; a chapter is being organized in New
York. Within these different regions, contact:
Mindy Grant, executive director, Recycled Paper Coalition, 3921 E. Ba y s h o re Road, Palo Alto, CA, 94303;
(415) 985-5568
Gregory Voelm, 3524 Dutch Way, Sacramento, CA 95608;
(916) 944-4218
Jennifer Pinkerton, 315 W. 9th St., Suite 312, Los Angeles,
CA 90015; (310) 333-4350
Janine Ablan and Robert (Bob) Kee, Bank of America
Texas, PO Box 619005; Dallas, TX 75265; (214) 651-2750
or (214) 444-5033
Liz Claudio, Environmental Law & Policy Center of the
Midwest, 203 N. LaSalle St., Suite 1390, Chicago, IL
60601; (312) 759-3400
Linda De s c a n o - Nelson, vice president, enviro n m e n t a l
affairs, Salomon, Inc., Seven World Trade Center, 43rd
Floor, New York, NY 10048; (212) 783-6928
The U.S. Federal Trade Commission has developed guidelines for
the use of environmental claims in advertising, including claims
regarding a products recycled content or ability to be recycled.
Available from FTC, Public Reference Branch, Room 130, 6th
and PA Ave., NW, Washington, DC, 2058; (202) 326-2222.
The U.S. Environmental Protection Agency has developed guidelines for federal purchases of different grades of paper with recycled content; the federal government is the largest purchaser of
paper in the country.24 In 1993, the White House issued Executive Order 12873, which requires that federal agencies purchase
printing and writing papers with specified minimum levels of
postconsumer recycled content.
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A revision of the EPAs guideline, which was first published in

1988, is scheduled for release in early 1996.
For more information on the EPA guidelines and supporting materials, call the RCRA Hotline; (800) 424-9346, or (703) 412-9810
in the Washington DC metro area. The Office of the Federal Environmental Executive can provide copies of the Executive Order and
additional information; c/o U.S. EPA, Mail Code 1600, 401 M
Street SW, Washington, DC 20460; (202) 260-1297.
Numerous state and local environmental protection, economic development and purchasing agencies have materials or
services available on a wide range of recycling topics.
IV. GENERAL CONCLUSIONS IN

SUPPORT OF THE RECYCLING
RECOMMENDATIONS
Environmental Comparison of Recycled and
Virgin Fiber-based Systems
The Task Force has compared energy requirements and environmental releases from 100% recycled fiber-based and 100% virgin fiber-based systems. Each system includes analogous
activities in the acquisition of fiber, pulp and paper manufacturing and disposal of residuals. We have taken the comprehensive
approach of examining entire systems, rather than limiting our
comparison only to the re c ycled vs. virgin manufacturing
processes or recovery vs. waste-management systems alone. The
systems approach allows us to better assess the full range of environmental consequences that follow from the choice to produce
recycled-content paper and recover and recycle used paper, as
opposed to producing virgin paper, disposing of it and replacing
it with new virgin paper.
We recognize that paper often contains recycled content at levels lower than 100%. By comparing 100% virgin and 100% recy-
79
cled papers, we can assess the relative energy use and environmental releases of each type of fiber arising from its acquisition,
manufacture, use and post-use management by various means.
Environmental attributes of paper containing intermediate levels
of recycled content would fall between the estimates provided in
this study for the 100% virgin and 100% recycled products.
1. Scope of the comparison
For the recycled fiber-based system, we have examined: used paper

collection, transport of the recovered paper to a material recovery
facility (MRF), processing of the material at the MRF, transport
of processed recovered material to the manufacturing site, manufacturing of pulp and paper using recovered fiber, and disposal
of residuals from MRF operations and paper manufacturing.
For the virgin fiber-based system, we have included: harvesting
of trees and transport of logs (or chips) to the mill, debarking
and chipping, manufacture of pulp and paper using virgin fiber,
collection of the paper after its use as part of municipal solid
waste (MSW), transport of the waste to MSW landfills and
waste-to-energy incinerators, and disposal or processing of the
waste at such facilities.25
The environmental data gathered by the Task Force on the
recycled and virgin fiber-based systems include energy use and
e n v i ronmental releases in the form of solid waste output,
releases in several categories of air emissions and waterborne
wastes, and water use/effluent flow in manufacturing. The
Explanation of Key Terms and Abbreviations included at the
end of this report provides definitions for the specific parameters examined by the Task Force. In addition, readers should
refer to pages 178-180 of Chapter 5 for a more detailed description of these parameters and their environmental significance.
Below we elaborate on our examination of two specific categories of environmental parameters: energy use and emissions of
greenhouse gases.
In examining energy use, we considered both total energy
that generated from combustion of all types of fuels, including
fuels derived from wood by-products (bark and pulping liquors
at pulp mills and paper in incinerators), as well as electricity
purchased from utilities and purchased energ y which represents only energy generated from combustion of purchased fos-
sil fuels (that is, excluding combustion of wood-derived materials) and purchased electricity. The analysis also incorporates
environmental releases and solid waste generation associated
with the operation of powerplants that produce electricity used
in recycled and virgin manufacturing processes.
Purchased electricity may be generated by a variety of energy
sources, including fossil fuels (coal, oil, natural gas), nuclear
power and hydropower each of which has its own set of associated environmental impacts. On a national level, about 68%
of electricity is produced from combustion of fossil fuels. In our
analysis therefore, we have also indicated the fraction of purchased energy used in the virgin and recycled systems that is fossil fuel-derived. The relative consumption of fossil fuels by the
different systems is an important environmental consideration:
Consumption of fossil fuels contributes to the depletion of a
natural resource, while fossil fuel extraction and transportation
can also damage natural resources through mining activities (for
example, strip-mining for coal) and accidental releases of raw
fuels or other pollutants to the environment (for example, oil
spills, refinery explosions, leaks from natural gas pipelines). Fossil fuel extraction, refinement and combustion also require
energy and entail releases to the environment; estimates of these
environmental parameters have been incorporated directly into
our quantitative analysis.
In our analysis, the difference between the amounts of total
and purchased enery used by a system represents the amount of
energy generated from wood-derived fuels (bark, pulping
liquors and used paper). For several of the paper grades we
examined, the virgin fiber-based system uses more total, but less
purchased, energy than the recycled fiber-based system (see Section V). Such a system consumes less fossil fuel and hence
entails fewer of the environmental impacts just described; but it
also consumes greater wood resources, which has environmental
implications with respect to forest management that are discussed in Chapter 4.
Our accounting for greenhouse gases (specifically, carbon dioxide (CO2) and methane emissions) also requires some elaboration. The environmental concern associated with such emissions
is their association with the so-called greenhouse effect linked to
global climate change. In assessing these emissions, we compared
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the virgin and recycled systems with respect to both total and net
greenhouse gas emissions. CO2 and methane emissions are
accounted for somewhat differently, as follows:
CO2: Emissions of CO2 derived from burning wood-derived
materials (bark and pulping liquors in pulp and paper mills, and
paper in incinerators) do not result in a net increase in such
emissions, because the trees from which these materials were
derived absorbed the equivalent amount of CO2 in the process
of growing.26 In contrast, emissions of CO2 derived from the
combustion of fossil fuels do result in a net increase. Hence,
wood-derived CO 2 emissions are counted in total, but not net,
greenhouse gas emissions; fossil fuel-derived CO2 emissions are
counted in both total and net greenhouse gas emissions.
Methane: Methane emissions from landfills are the only significant source of methane in our systems comparison. Decomposition of paper-based materials in landfills results in emissions
of both CO2 and methane. The CO2 emissions are accounted
for as just described: they contribute to total but not to net
greenhouse gas emissions, because they are offset by an equivalent amount of CO2 originally absorbed by the trees from which
the paper was made. However, emissions of methane need to be
accounted for differently. Methane is a much more potent greenhouse gas than is CO2, with one pound of methane emissions
representing the equivalent of 69 pounds of CO2.27 That is, each
pound of methane contributes 69 pounds of greenhouse gas
emissions when expressed as CO2 equivalents. Only one pound of
these emissions was derived from CO2 originally absorbed by the
trees used to make the paper; hence, all 69 pounds are counted
in total greenhouse gas emissions, while 68 pounds are counted
as net greenhouse emissions. Both total and net greenhouse gas
emissions are expresed in terms of CO2 equivalents.
Except for energy use in harvesting trees and transporting
logs, the environmental effects associated with obtaining virgin
fiber from trees have not been considered here, due to their
largely qualitative nature. As discussed in Chapter 4, intensive
management of forests for fiber and wood production can have
significant biological and ecological consequences, such as
effects on biodiversity, wildlife habitat and natural ecosystems.
Such consequences are an important difference between recycled fiber and virgin fiber-based systems.
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Because an increase in the use of recovered fiber by paper

mills means a lower re q u i rement for pulpwood, re c yc l i n g
extends the fiber base and can help to conserve forest resources.
Moreover, the reduced demand for virgin fiber achieved through
recycling will generally reduce the overall intensity of forest management required to meet a given level of demand for paper. In
so doing, it can help to foster changes in forest management
practices that are environmentally beneficial. For example, pressure may be reduced to convert natural forests and sensitive ecological areas like wetlands into intensively managed pine
plantations, and more trees may be managed on longer rotations
to meet demand for solid wood products rather than fiber.
2. Results of the comparison
The Task Force compiled data for several different grades of

paper and paperboard products: newsprint made using either
virgin thermomechanical pulp (TMP) or recovered deinked
n ewspapers; corrugated boxes made using either virgin
unbleached kraft linerboard and semi-chemical medium or
recovered corrugated boxes; office papers made using either virgin uncoated freesheet or recovered deinked office paper; and
paperboard used in folding cartons made using either virgin
pulp (coated unbleached kraft or solid bleached sulfate) or nondeinked recovered paper. Although the Task Force did not make
purchasing recommendations for newsprint, we thought this
grade was important to examine because it is collected in almost
all residential curbside recycling collection programs.
This analysis shows clear and substantial environmental advantages from recycling all of the grades of paper we examined. Figures
2 and 6-9 and Appendix A provide the data supporting this finding. Figure 2, which shows findings for virgin and recycled
newsprint systems, is shown here as an example; additional figures are provided in Section V. The figures allow a comparison of
the energy use and environmental releases associated with the
recycled and virgin fiber-based systems for each paper grade. The
tables in Appendix A provide the underlying data on the magnitude of each energy and environmental parameter examined, for
each component activity that comprises the recycled fiber-based
system and the two virgin fiber-based systems (one involving
landfilling and the other waste-to-energy incineration).28
81
There are several exceptions to the general environmental

finding just stated: (1) While the recycled fiber-based systems
require smaller amounts of total energy than the virgin fiberbased systems, for three of the five grades examined here (office
papers, corrugated boxes and coated unbleached kraft (CUK)
paperboard used in folding cartons) the virgin fiber-based system requires less purchased (and fossil fuel-derived) energy. (2) In
the case of corrugated boxes and CUK paperboard, sulfur oxide
emissions are lower for the virgin fiber-based system. This is a
direct result of the greater use of fossil fuel-derived energy by
the recycled fiber-based system for these grades; sulfur oxide
emissions are strongly correlated with fossil fuel combustion.
(3) In the case of newsprint, the virgin fiber-based system,
which involves making newsprint using thermomechanical pulp
(TMP), results in lower releases of two water pollutants (biochemical oxygen demand, or BOD, and suspended solids) and
generates less effluent in the manufacturing process, compared
to the recycled fiber-based system.
The strong environmental advantages attributable to recycling
hold true despite the exclusion from the model, due to a lack of
data, of several types of energy use and environmental releases associated only with the virgin system. These include, for example,
the energy and environmental releases associated with forest
management other than harvesting; releases to the air and water
from landfills other than carbon dioxide and methane emissions; releases to the air from incinerators other than carbon
dioxide, sulfur oxides, nitrogen oxides and particulates; and
releases from ash landfills. In addition, certain assumptions were
made in the model that overestimate energy use and environmental releases for the recycling system.29
Figure 2-Newsprint
Average Energy Use and Environmental Releases for Managing
Newsprint by Recycled Production + Recycling vs. Virgin Production
+ Waste Management (Landfilling and Incineration)*
3. Energy used in transportation vs. manufacturing
Several specific results from the comparison are worth noting, as

they are somewhat counter to commonly held perceptions
about recycling. First, it is often noted that collection and transport of materials for recycling often requires more energy and
hence generates larger releases of pollutants from vehicles than
does collection of municipal solid waste for disposal in landfills
or incinerators. Our analysis is consistent with this finding, but
also shows that this use of energy (and its contribution to enviR
82
ronmental releases) is quite small in comparison to the

energy used in manufacturing.
As shown in the tables in Appendix A, the reduction in
total manufacturing energy consumption resulting
from using recovered paper rather than virgin materials is much larger than the increase in energy
required for collection and transport of recovered
materials re l a t i ve to municipal solid waste.
Indeed, for all grades of paper and for both virgin and recycled-fiber systems, manufacturing
energy is the predominant use of energy by a
Conceptual Comparison of
large margin. Materials and residuals collecthe Range of Virgin and
Recycled Paper Performance
tion, processing and transport are all relatively small by comparison.
Another factor often neglected in assessing
virgin fiber-based systems invo l ves the
amount of wood in the form of trees that
must be harvested and transported to serve
as a source of raw material. Wood in harvested trees contains approximately 50%
m o i s t u re. In addition, wood pulping
processes have yields that are considerably
less than 100%; bleached kraft pulping
yields are on the order of 45%, unbleached
kraft yields are approximately 57% and
mechanical pulp yields are 80-95%. The
combination of these two factors means that
from 2 to as many as 3.5 tons of trees must be
harvested to produce one ton of pulp. The harvesting and transport energy per ton of pulp,
therefore, is relatively high even in comparison to
recovered paper collection and transport.
Figure 3
4. Important caveats
The details of the Task Forces model, data and assumptions

are included in Appendix A and White Papers Nos. 3, 10A,
10B and 10C. Some important caveats need to be kept in mind
when considering the findings just presented.
In general, the data cited and presented in this chapter represent
average (mean) values, or estimates intended to be representative of
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the facilities and activities being characterized, and the comparisons

will be valid only for typical activities or facilities. Due to the
time- and site-specific variation in much of the data presented here,
caution should be exercised in applying these average data to characterize the environmental attributes of individual facilities or activities. The environmental characteristics of the types of activities and
facilities examined here will virtually always show considerable variation. Average data may therefore overstate or understate the magnitude of a given environmental parameter for a specific activity or
facility. While the data presented here are useful in indicating general or likely attributes, they should be subjected to further examination and confirmation if used in a more specific manner or
setting than intended here.
As discussed in Chapter 1, however, in most cases average data are
most appropriate for our purposes, because we are most interested in
comparing typical activities and facilities, not best case or worst case
ones. For example, most purchasers do not know or cannot designate
the mills from which they buy paper. The use of averages is appropriate
in this case. By following conclusions drawn from average data, many
purchasers, acting in the aggregate, will make decisions that on balance
benefit the environment. For purchasers who do know from which
mills they buy, Chapter 5 presents options for evaluating the environmental performance of individual manufacturing facilities.
No attempt is made here to assess the magnitude of actual
environmental impacts that arise from the energy use and environmental releases; only their quantity is reported. Actual
impacts depend on site-specific and highly variable factors, such
as rate and location of releases, local climatic conditions, population densities and so on, which together determine the level of
exposure to substances released to the environment. Such an
assessment would require a detailed analysis of all sites where
releases occur, which is well beyond the scope of this project (and
indeed virtually any analysis of this sort). Our comparison here is
of necessity limited to a quantitative comparison of data on the
magnitude of energy use and environmental releases associated
with the systems examined. The rationale for this approach is
discussed at more length in Chapter 1.
Overall, we believe this is a conservative analysis with respect
to the recycled fiber-based systems. The level of support for the
findings is more than sufficient to ensure that their use by busi-
83
nesses making purchasing decisions will, in the aggregate, have

a positive impact on the environment.
The Impact of Recycled Content on the

Functional Performance of Paper Products
As discussed in Chapter 1, the functional requirements of different paper products vary widely, as do the physical properties
of the different types of fiber used to make these paper products. For example, the linerboard used in a corrugated box
places a premium on strength, while clay-coated groundwood
paper used in magazines is designed to optimize properties such
as a good printing surface, light weight and opacity.
Compared to the same type of virgin fibers used in the same
application, recycled fibers have different properties. The differences may be large or small, depending on the application and
how the recycled fibers are processed. Generally speaking, recycled fibers have reduced bonding potential compared to their virgin counterparts, which tends to reduce strength and requires
compensation in the manufacturing process. In some circumstances, however, recycled fibers may also impart desired qualities
to the paper sheet, such as smoothness and dimensional stability.
While the details vary for different paper grades, the Task
Force has found that large quantities of recycled-content papers
are available that meet specifications and perform comparably to
virgin paper in the major grade categories covered in this report.
In other words, the quality of paper with recycled content is generally not a barrier to purchasing at levels of postconsumer recycled
content that are now available. To consider the performance comparison for virgin and recycled-content paper, it is important to
bear in mind that for a given grade, the quality of both recycled
and virgin paper varies over a range, as shown in Figure 3.
At the very upper end of the spectrum, the highest-quality virgin paper may have a slight advantage over the highest-quality
recycled paper, but there are many recycled-content papers that
perform as well as virgin paper and some that perform better than
their virgin counterparts. The age, capabilities and operation of
papermaking equipment have a greater impact on the properties
of the finished paper than its recycled or virgin content.
Papermakers adjust for the differing properties of recycled fiber

in numerous ways in the manufacturing process. In some cases,
particularly for printing and writing papers, recovered and virgin
fibers are blended. The compensations and adjustments for using
recovered fiber do require capital and operating expenditures in
some cases, but they also avoid certain capital and operating expenditures on the virgin production side (for example, having to build
and run a virgin pulp mill). The economic tradeoffs for paper manufacturers in using recycled versus virgin fiber are discussed later in this chapter and in White Paper No.
9. Many of the adjustments made on the paper
The Task Force has
machine to compensate for the properties of
found that large quantirecycled fiber are analogous to those made to
ties of recycled-content
compensate for attributes of different tree
papers are available that
species, for example.
meet specifications and
The ability of papermakers to compensate
perform comparably to
for the negative properties of recycled fiber
virgin paper in the major
and enhance the positive traits has developed
grade categories covover time. Manufacturers have decades of expeered in this report.
rience working with recycled fibers in linerboard,
corrugating medium, recycled paperboard, tissue
and some high-value printing and writing paper grades.
In contrast, the addition of recycled content in commodity-grade
printing and writing paper at large, integrated paper mills is a
phenomenon in the United States of the last five years.
The Economics of Paper Recycling

The Paper Task Force has identified three key themes from its
research on the economics of paper recycling.
The market price of recovered paper plays an important role
in determining the comparative costs of paper recycling as an
alternative to traditional forms of solid waste management.
The price of recovered paper is also a key determining factor
in the comparative economics of producing virgin and recycled-content paper. When recovered paper prices are within
their historical range, producing paper with recycled content
is less expensive than producing paper with virgin content for
several major paper grades. This is especially true when paper
mills are undergoing incremental expansions of capacity.
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84
Figure 4
Recovered Paper Prices, U.S. Quarterly Average
Prices Paid by Mills, in 1995 Dollars
(No. 6 old newspapers, old corrugated containers, sorted white ledger paper)
1. Recovered paper prices and recycling collection

and solid waste management costs
The market price of recovered paper has consequences for the

economics of recycling compared to solid waste management
and the comparative cost of manufacturing recycled and virgin
paper. The recent history of paper recycling in the United States
indicates how the price of recovered paper reflects changes in
the overall recycling system.
From 1990 to early 1994, prices for recovered paper were very
low, due to an excess of supply over demand. Many residential
and commercial recycling collection programs started up during
this time, and the 1991-1992 recession depressed demand for
new paper products. These new collection programs were the
result of rapidly rising disposal fees in some regions, government
regulation of landfills and other public sector initiatives and the
popularity of recycling among American citizens. Mills that were
using recovered paper in this period benefited from the low
prices. Some posted good operating profits even through the
recession, outperforming predominantly virgin paper companies. Recycling collectors, on the other hand, earned reduced
revenues per ton for the materials they collected.
Spurred by the abundance of inexpensive recovered fiber, consumer demand and technological advances in recovered-fiber
processing systems, in the late 1980s paper manufacturers began
installing large increments of additional deinking and recoveredfiber processing capacity. The timing and economics have varied
for different grades of paper, but overall ...the paper industry in
the second half of the 1990s will change more dramatically than
it has in the previous 50 years. The structural impacts of recycling on the pulp and paper industry will mean a decreasing
reliance on tree cultivation, a rethinking of the size of mills, new
attitudes on locations of mills and strong recovered paper grade
markets....30 Due to the installation of new paper recycling
capacity, the recovery of the U.S. economy and growing worldwide demand for paper, by mid-1995, the situation in recovered
paper markets was the reverse of that in the early 1990s.
Source: Resource Information Systems, Inc., 1995
By expanding the supply of fiber available to make paper and

by expressing a preference for paper with recycled content,
paper users can, in the aggregate, positively affect the dynamics of the market for new paper products.
85
Figure 4 shows U.S. quarterly average prices paid by paper

mills from 1974 to September 1995 for three major grades of
recovered paper, old newspapers, old corrugated containers and
sorted white ledger paper (a relatively clean grade of postconsumer
white paper collected from offices and similar sources). The prices
charted in Figure 4 are adjusted for inflation. As the figure shows,
from late 1993 to mid-1995, real prices for these three paper
grades ranged between exceptional lows and highs. In the fall of
1995, recovered paper prices fell sharply from their mid-1995
peak, as shown previously in Table 2. Experts project that recovered paper prices will vary around a trend price that is significantly
higher on average than during the 1989-1993 period.
The costs of recycling collection and processing compared to
the costs of garbage collection and transfer plus landfilling or
incineration vary greatly depending on local conditions and
how the recycling program is designed. For example, across the
United States, landfill disposal charges ranged from $10 to
$140 per ton in 1994.31 On a regional basis, incinerator tip fees
are almost always higher than landfill fees. Except in areas where
disposal is very expensive, collection costs are usually greater
than disposal fees, for both refuse and recyclable materials.
Economically and practically, paper is one of the best materials to collect for recycling, due to its abundance, easy identification, and ability to be compacted (unlike aluminum, different
types of plastic containers and glass, respectively). The economic
benefit of recycling collection is that it provides revenues from
the sales of materials and avoids the cost of disposing of waste in
landfills or incinerators. Recycling adds costs to local waste management systems when recycling collection duplicates, rather
than replaces, regular refuse collection. This is particularly an
issue for conventional residential curbside collection programs.
The large majority of paper collected for recycling now
comes from the commercial sector, where the economics of
recycling are generally positive. The key to cost-effective collection of additional volumes of used paper will be increasing the
efficiency of collecting from dispersed sources, such as homes,
apartment buildings, small businesses, retail strip malls, restaurants, light manufacturing districts, etc. In both the residential
and commercial sectors, collecting additional grades of paper
that now have available markets such as corrugated boxes,
mail, white papers, magazines, catalogs and folding cartons

can increase collection volumes and efficiency.
Residential curbside collection is a large and re l a t i ve l y
untapped source of used paper aside from newspapers. In 1988,
there were approximately 1,000 curbside recycling collection
programs operating in the United States; by 1994 one survey
counted 7,265. By these estimates, curbside recycling services
were available to 108 million people in 1994, or 41% of U.S.
households.32 Municipalities and recycling-collection companies
are taking a number of steps to reduce duplication and
make their curbside recycling programs more costeffective, including redesigning recycling-collec- Due to increased efficiention trucks, optimizing re c ycling and
cies and higher prices for
refuse-collection routes and schedules, and
recovered materials, in
collecting additional materials, especially
1995 a number of cities
paper.33 Surveys of U.S. cities show that as
implemented curbside
the amount of material collected in recyrecycling programs with
cling programs increases, the cost per ton
little or no increased
decreases, due to better utilization of labor
costs
over their existing
and equipment.34
refuse-collection and disDue to increased efficiencies and higher
posal systems.
prices for recovered materials, in 1995 a number
of cities implemented curbside recycling programs
with little or no increased costs over their existing refusecollection and disposal systems. These cities included Fayetteville, AR, Cincinnati, OH, and Austin, TX.35 Seattle, a city
with a longer-established recycling program, will save approximately $5 million in 1995 due to its curbside recycling and
composting collection programs compared to what it would
o t h e rwise have spent on municipal solid waste disposal.36
Numerous cities in the province of Ontario have been operating
curbside recycling programs since the late 1980s. As five-year
contracts for these programs and others in Canada expire and
are being renegotiated in 1995, one survey found an average
45% decline in fees.37 There are undoubtedly still many cities
with readily available opportunities for achieving reductions in
the costs of their recycling programs.38
The change in recovered paper markets also provides opportunities for paper users in the commercial sector. Not only have
recovered paper prices risen substantially, there is much more
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86
competition among companies providing recycling services.

Some large recycling-collection companies are now offering
long-term contracts to municipalities and businesses for their
recovered paper. These contracts have guaranteed minimum
prices that are substantially higher than the low prices of the
early 1990s. Some large generators of used corrugated containers, for example, are also receiving a premium over the market
price for old corrugated containers.
2. The cost of manufacturing paper with recycled
content
Depending on the type of paper being produced and the market

price of recovered fiber, the cost of recovered paper can make up
20-40% of the total cost of producing 100% recycled paper.
For mills that use recovered paper, the cost of fiber as a portion
of total production costs rose significantly with the mid-1995
increase in recovered paper prices. Prices for finished paper
products have also risen, for recycled paper producers more
than fully offsetting the increase in recovered paper prices, and
for virgin paper producers providing the substantial operating
profit margins typical of the upside of the paper-pricing cycle.
With 534 pulp and paper mills operating in the United States in
1994, the comparative cost of manufacturing virgin and recycled
paper depends on a number of factors, including the amount of
recycled fiber in the sheet, the cost of recovered paper (the raw
material), the grade of paper being produced and the configuration
and age of individual mills. Some mills make 100% recycled-paper
products, some make only virgin paper products and some blend
virgin and recycled fiber. Non-integrated mills (those that do not
have their own virgin pulp manufacturing systems) typically can
use either virgin or deinked pulp purchased on the market.
For integrated pulp and paper mills, as a general rule, the economics of adding a recovered-fiber cleaning and processing system are most attractive when the mill is undergoing an expansion
or renovation and needs more pulp. Recovered-fiber processing
systems achieve economic scale at 200-400 tons per day of production, compared to 1,000-1,400 tons per day for new virgin
kraft pulp mills. When existing virgin pulping systems cannot be
economically expanded, the smaller recycling systems offer a better fit with incremental expansions of papermaking capacity.
They can also be permitted and built more rapidly.
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The use of recovered fiber in manufacturing corrugated

boxes, paperboard for folding cartons, newsprint and tissue
products used in the commercial (away from home) market
and the value sector of the residential market is well-established. As mills making these grades of paper have expanded
over the last two decades, many have installed recovered-fiber
processing systems. When prices for recovered paper are within
their historical price range, the average mill making recycled
paper in these grades has a lower cost structure than the average
mill making the same grade of virgin paper.39
Office papers and other white papers have long been collected for recycling into tissue and paperboard products. The
recycling of white paper used in offices back into printing and
writing papers is a new phenomenon, partly because the deinking technology that can achieve this result has been in use in the
United States only since about 1989. As a result, fewer printing
and writing paper mills have had the opportunity to install
deinking systems as part of capacity expansions that naturally
occur over time. This has led many producers of printing and
writing paper to charge a price premium for recycled content, as
discussed in more detail on page 91.
In order to understand the impact of recovered paper prices
on the comparative cost of making different grades of virgin and
recycled paper, the Task Force conducted a sensitivity analysis
using low, high and projected trend prices for recove re d
paper.40 Trend prices are comparable to a long-term average,
above and below which prices may fall at any given time.41 The
results of this analysis are provided in the sections on specific
grades of paper in this chapter and in more detail in White Paper
No. 9. The analysis shows that for many paper grades, including
most types of printing and writing papers, the projected trend price
range for recovered paper will provide a good economic incentive to
support the collection of paper for recycling and also a raw material
cost that is competitive with virgin fiber for paper manufacturers.
This situation will certainly not apply to every paper mill, but
when recovered paper prices are at projected trend levels, there
will be a set of paper manufacturers that can manufacture large
quantities of high-quality recycled-content paper products at
costs competitive with virgin producers.
87
3. Projections of the future cost of pulpwood
The cost of pulpwood also affects the relative cost of manufacturing

paper using virgin and recycled fiber. Resource Information Systems, Inc. (RISI), a forecasting and economics consulting firm that
specializes in forest products and paper, projects that pulpwood
prices in the United States will rise significantly between 1994 and
2000. According to RISI, southern pulpwood prices began rising
in real terms around 1989, have already recouped all of the declines
that occurred in the 1980s, and are starting to recoup the declines
registered in the 1970s. By next year [1996], real pulpwood prices
in the South will have broken a 30-year record high in real terms,
and will be heading up substantially from there. The overwhelming
factor is that harvesting is now exceeding growth in the South for
softwood fiber, and inventories of standing timber are declining.
According to RISI, inflation-adjusted average prices for southern
hardwood and softwood chips will increase 33% and 34%, respectively, between 1994 and 2000.42
Forest products companies interviewed by the Paper Task Force
also project that prices for hardwood fiber used in papermaking
will increase in real terms by the end of the decade. This is significant for recycling because deinked pulp made from recovered
office paper is primarily a substitute for bleached kraft hardwood
pulp when it is used in printing and writing papers.
A different forecast is provided in an earlier report by the U.S.
Forest Service. Relative to 1991, the Forest Service projects an actual
modest decrease in real softwood and hardwood pulpwood prices in
the year 2000 in all U.S. regions except for softwood in the North.43
One difference between the RISI and U.S. Forest Service pulpwood
price estimates is the assumed rate of increase in demand for engineered wood products, such as oriented strand board (OSB). Engin e e red wood products are made from the same types of
plantation-grown pine trees that typically are chipped and pulped to
make paper in the South, and thus compete for this source of wood.
RISI projects that such products will gain a much larger share of the
structural lumber market than does the Forest Service.
The Forest Service also attributes much of the stability in its
projected pulpwood prices to the role that increased recovery of
paper plays in extending the fiber supply. The increased supply of
fiber created by expanded paper recycling is seen to have a moderating effect on pulpwood prices. Both forecasts conclude that recy-
cling will play an important economic role in the overall market

for fiber used in making paper in the United States.
4. Increased recycling as a cost-containment
strategy for paper purchasers
A key conclusion from the Paper Task Forces research is that

increased paper recycling has the potential to change the dynamics
of markets for new paper products in a way that reduces paper prices.
Paper prices in the short term are determined by supply and
demand factors. In the long term, manufacturing costs also play a
role. Above-average profit margins for a particular product tend
to draw new manufacturers into the field and lead existing producers to expand capacity. Conversely, if market prices are below
manufacturing costs over a significant period of time, affected
mills will either shut down, go bankrupt and reemerge with lower
costs, or renovate and shift to making different grades.
As of mid-1995, paper prices were reaching all-time highs,
reflecting a peak in the demand for paper relative to available
supply, as has occurred in past pricing cycles. This time around,
howe ve r, there are three new factors in the equation, all of
which suggest that the upside of the paper pricing cycle may be
sustained differently than in the past. First, in the United States,
there are relatively few major expansions in paper-manufacturing capacity announced or under construction, especially in
printing and writing grades. Second, inflation-adjusted U.S.
prices for raw materials used to make paper pulpwood, virgin market pulp and recovered paper have climbed above
their historic highs, with further significant increases in pulpwood prices expected by the end of the decade.
Third, increases in both total and per-capita demand for
pulp and paper, both in the United States and worldwide, are
also projected for the medium term. Growth in demand relative
to local supply will be particularly acute in Asia, which will be
the largest net importing region in the world. Demand for
paper in Asia is projected to grow to 107 million tons by the
year 2000, compared to 60.3 million tons in 1990. The fast
growth in consumption will outpace even the large amount of
investment in new capacity in the region, requiring an increasing amount of imported paper products.44 Some analysts pr edict that the growth in demand in Asia will be partially supplied
by pulpwood producers in the southern United States, given its
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88
Figure 5
World Production of Paper and Paperboard, Total Papergrade
Pulp Production and Recovered Paper Consumption
Source: Resource Information Systems, Inc., 1995
relative production costs and the largely open market situation

that prevails, especially for non-industrial private owners.45
Seeking to bring the supply and demand (and therefore pricing) for paper back into balance, paper users themselves cannot
build new mills or plant and har vest additional trees. They can
influence the supply of fiber, however, by increasing the collection of used paper for recycling. They can influence market
demand by expressing a preference for paper with recycled content. If taken by many paper users, these two actions will create
incentives for paper manufacturers to expand recycling-based
paper production capacity.
The recent history of paper recycling underscores the power of
this approach. Growth in recycling-based paper manufacturing
capacity is now outpacing growth in virgin paper production
capacity. Between 1984 and 1994, U.S. production of pulp from
wood grew by 10.2 million tons, while consumption of recovered
paper by U.S. paper manufacturers grew by 13.3 million tons.46
The case of linerboard and corrugating medium used to make
corrugated boxes provides an example of the market impact that
recycling can have. Between 1990 and 1995, total U.S. corrugated
containerboard capacity is projected to grow from 28.4 to 33.0
million tons per year, or 16%. Of the 4.6 million tons of containerboard capacity growth, 3.0 million tons will be made from
100% recycled fiber and an additional increment will be a recycled/virgin fiber mix.47 When the costs to mills of using old corrugated containers and mixed paper are within their historical range,
capital and operating costs are generally lower for recycling-based
expansions compared to new virgin containerboard capacity.
According to Pulp & Paper Week, the new containerboard capacity
is moderating potential price increases.48 Recycling has also played
a key role in supporting the expansion of low-cost manufacturing
capacity in the commercial and institutional segment of the tissue
industry over the last 15 years.49
A similar case could be made that deinked market pulp is
affecting prices for its functional competition, virgin hardwood
market pulp, in comparison to virgin softwood market pulp.50
Deinked market pulp now makes up roughly 10% of U.S. market
pulp production. Increased BCTMP pulp and Indonesian hardwood market pulp also affect the global hardwood pulp pricing
equation, however.
89
5. The economic benefits of increased recycling for

paper producers
Increased collection of paper for recycling can also benefit paper

manufacturers. An increased supply of recovered paper will help
keep the cost of recovered paper at a level that maintains the comparative manufacturing cost advantage for grades of paper that have
traditionally contained recycled content. Paper manufacturers considering incremental increases in capacity that could be supplied by
recovered-fiber processing systems will be more likely to make these
investments. The Task Force has interviewed several manufacturers
who were considering such expansions and who put their plans on
hold when recovered-paper prices rose sharply in early 1995.
Increased recycling will also help moderate the long-term effect of
increasing pulpwood costs on overall prices for new paper.
An econometric study conducted at the U.S. Forest Products
Lab shows that, by extending the fiber base, higher recycling rates
will allow greater overall industry growth than low recycling rates.
According to the study, increased paper recycling will extend
U.S. fiber resources and contribute to enhanced competitiveness
for the U.S. pulp and paper industry (and will also extend timber
resources for the lumber and plywood sectors). Increased export
and decreased import of pulp, paper and paperboard products
will significantly improve the U.S. balance of trade.51
The power of recycling to allow judicious use of wood
resources is greatest when viewed on a global scale. In 1994,
approximately 20% of all paper produced worldwide was discarded into municipal solid waste in the United States.52 An
increase in the collection of paper for recycling in the United
States from 40% to 50% would equate to a 3.3% increase in
fiber supply worldwide.53 As shown in Figure 5, global demand
for paper has been growing significantly faster than production
of virgin wood pulp used in making paper, and recycled fiber
has been filling the gap. From 1985 to 1995, worldwide paper
and paperboard production grew by an estimated 90 million
tons, recovered paper consumption grew by 55 million tons,
and wood pulp production grew by 27 million tons.54 In parts
of the world that do not have major forest reserves, such as
regions within Asia and Europe, individual paper fibers are
recycled more than once. In these situations, one ton of recycled fiber used multiple times is actually substituting for several
tons of wood pulp.
V. FINDINGS FOR SPECIFIC GRADES

OF PAPER
Printing and Writing Paper
Printing and writing paper, used in myriad products such as
books, magazines, business communications and advertising, is
probably the type of paper most people encounter most
often in their daily lives. Printing and writing paper
is the largest category of paper used in the
United States; 25.7 million tons were manufactured domestically in 1994, and another
Ton for ton, replacing vir3.7 million tons were imported (net), in
gin kraft pulp with deinked
total making up about one-third of all U.S.
pulp will have the greatest
paper shipments.55 Of all the major paper
positive environmental
grades, printing and writing paper generally
impact on forest
has the highest value, both as new paper and
resources.
as a used material collected for recycling.
1. Environmental issues
The lifecycle comparison of virgin and recycled office

paper systems developed by the Task Force examined a
total of 16 parameters, including total and purchased energy, eight
categories of pollutant releases to air and four to water, and quantities of effluent and solid waste. Ton-for-ton, 100% recycled paper
made from deinked used office paper is preferable (for most parameters) or comparable (for three parameters) to 100% virgin
paper. The only exceptions are purchased and fossil fuel-derived
energy, where the recycled system exceeds the virgin system by
17% and 19%, respectively. Figure 6 shows this comparison. For
a paper sheet that contains a blend of virgin and recycled pulp, the
environmental profile would be intermediate to that described
here and proportional to the relative amounts of virgin and recycled pulps.
Deinking mills use somewhat larger amounts of purchased
energy compared to virgin bleached kraft pulp mills, but considerably less total energy. When all of the activities that comprise the
virgin and recycled lifecycle systems are factored in, the recycled
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Figure 6-Office Paper

Average Energy Use and Environmental Releases for Managing Office
Paper by Recycled Production + Recycling vs. Virgin Production + Waste
Management (Landfilling and Incineration)*
fiber-based system still uses more purchased energy and much less
total energy than the virgin fiber-based system.
Finally, virgin printing and writing papers (specifically uncoated
freesheet, coated freesheet and the kraft portion of coated groundwood papers) require the most wood of the paper grades studied by
the Task Force, about 3.5 tons of trees (assuming 50% moisture
content) to produce a ton of paper. This is due to the average 45%
yield associated with kraft pulping and bleaching.56 Hence, ton for
ton, replacing virgin kraft pulp with deinked pulp will have the
greatest positive environmental impact on forest resources.
2. Availability
The addition of recycled content to printing and writing paper is

a relatively new phenomenon, in part because deinking technology has improved substantially since the mid-1980s. In 1989,
recovered paper made up less than 6% of the fiber used in printing and writing paper, almost all of which came from preconsumer sources.57 In contrast, between 1993 and 1997, the
majority of newly constructed pulping capacity oriented toward
printing and writing paper will use recycled rather than virgin
fiber. By 1997, capacity will exist in the United States to make
approximately 3 million tons of deinked pulp of a high enough
quality for use in printing and writing papers.58 Since deinked
pulp is usually blended with virgin fiber in the manufacture of
printing and writing papers, this means that substantial quantities of printing and writing paper with recycled content will be
available in almost all grades.
Four large U.S. mills with integrated or semi-integrated
deinking capacity will produce 1.6 - 1.8 million tons per year of
paper with 20-35% postconsumer recycled content by 1996, in
addition to at least one large Canadian producer. Fourteen small
or medium-sized mills with their own deinking plants will also
be producing coated and uncoated printing and writing paper
products by this time, compared to eight in 1989.
3. Paper performance
Manufacturers and users of both recycled-content and virgin

paper assess performance in two ways: by means of individual
physical specifications (for example, moisture content, opacity,
brightness, smoothness) and actual performance in printing
presses and office equipment. The Paper Task Forces research
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shows that, by these standards, there are commodity grade papers

available today containing postconsumer recycled content that
meet customers requirements for runability and print quality.
Uncoated freesheet papers with 10-35% postconsumer content are currently available that meet the functional requirements of office users and consistently perform well in low-,
medium- and high-speed copy machines, fax machines and
laser-jet printers and offset presses. Papers with 50-70% postconsumer content are available on a more limited basis. There
are specialty-grade business papers and publication papers that
contain from 20% to 100% postconsumer content and meet
functional requirements. Based on extensive interviews with
paper and equipment manufacturers, the Task Force found that
frequency of copy machine jams is not correlated with the use
of recycled-content paper.59 The majority of jams are a function
of several factors, such as two-sided copying, the speed and condition of equipment, the quality of the paper being used
(whether recycled or virgin) and operator errors.
Lightweight coated papers with 10-15% postconsumer content, medium and higher-weight coated papers with 10-30%
postconsumer content and uncoated groundwood publication
papers with 10-60% postconsumer content are available that
meet the functional requirements of users and consistently perform well in offset printing presses and finishing operations. In
the paper-manufacturing process, it is more challenging to use
deinked fiber in coated papers because of the sensitivity of the
coating process to contaminants on the surface of the paper sheet.
The experience of several large publishers, printers and paper
manufacturers confirms that acquiring a level of familiarity with
the paper, whether virgin or recycled-content, prior to printing a
job is a key to successful printing. Press adjustments (for example,
p ress speed, roller tension, composition of the fountain
solution/inks) required to accommodate the characteristics of recycled-content paper are analogous to what is required for any change
in paper stock, including virgin grades. For books, recycled-content paper can have better dimensional stability and increased bulk
compared to virgin paper. These properties help the paper lay flat
and improve the feel of book papers, respectively.
Brightness specifications for most business papers and publication papers can be met when using recycled content at the
levels described above. Recycled-content business papers with

10-35% postconsumer content are available with brightness levels of up to 89 GE brightness (see the Explanation of Key Terms
and Abbreviations for a description of how brightness is measured). There are few high-brightness (above 90) uncoated
freesheet papers available with postconsumer content. However,
less than 10% of the uncoated freesheet market is comprised of
high-brightness papers.
Manufacturers produce coated freesheet grades with 10-15%
postconsumer content that meet typical brightness specifications for magazines, trade books and textbooks. However, it is
more difficult to reach the high-brightness levels specified for
some coated freesheet grades with recycled content.
4. Price premiums for printing and writing paper with
recycled content
A major concern to purchasers is whether or not printing and

writing paper with recycled content will cost more than virgin
paper. Evaluating this issue requires an understanding of market
dynamics and manufacturing costs, which are discussed in this
section and the two sections that follow.
In general, producers have the ability to set price premiums
under a variety of different conditions. For example, sellers may
obtain a premium when a new product is introduced that has
special features that add value for customers. Manufacturers
who face higher production costs for new products may seek
price premiums to justify their additional expenditures compared to their standard production runs. Premiums are also
likely when there is limited competition among sellers or when
demand is significantly greater than supply. In this case, limited
supplies are allocated among potential customers based on their
willingness to pay higher prices. In 1995, many of these factors
were at work in the market for recycled-content printing and
writing paper.
Due to the high cost of recovered paper and high overall
demand for finished paper, as of mid-1995 many producers of
printing and writing papers were asking their customers to pay
a price premium for paper with recycled content. The premium
is generally on the order of 5-10%, and comes on top of major
increases in the price of paper overall. The level of the premium
depends on the manufacturer and the market, and is not always
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present, especially at the retail level.

In a time of high prices for new paper products, manufacturers of virgin and recycled paper are both achieving positive
returns; this is certainly the case at recycled content levels of 1030%. Charging a premium is required to maintain the same
profit margin in making recycled-content paper as a mill is
achieving with virgin paper.60 In contrast, price premiums are
generally not being charged for tissue, paperboard and
newsprint with recycled content, for several reasons.61
Purchasers should be aware of several factors that may serve
to reduce price premiums over time, or that could have the
opposite effect. Paper purchasers and users, in the aggregate,
can influence many of these factors themselves. For example,
greater collection of recovered paper for recycling will tend to
reduce manufacturers cost of using recovered paper. Paper use
reduction steps like those outlined in Chapter 2 can ease tight
market conditions.
As paper demand and supply come into greater balance, large
mills with integrated deinking plants may reduce price premiums and use recycled content as a competitive tool to retain
market share, compete more effectively for the best customers,
and keep their mills running at full capacity. Increasing prices
for pulpwood, particularly hardwoods, may bring the cost of
producing virgin and deinked pulp closer together. On the
other hand, high prices for recovered paper and a very tight
market for new paper would maintain pressure to preserve price
premiums. By assessing factors such as these, purchasers should
be able to gauge whether or not price premiums are justified for
specific grades of paper.
5. The cost of producing printing and writing paper
with recycled content
Paper mill operators who want to produce printing and writing

paper with recycled content face a make vs. buy decision.
They can either install their own deinking systems or purchase
deinked market pulp from another producer. Integrated deinking plants are located adjacent to paper mills, which may also
make or buy virgin pulp to supply their paper machines. Independent deinked market pulp (DMP) mills purchase recovered
paper, remove the ink and other contaminants, and sell the pulp
to a paper mill for use on existing paper machines. Given these
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options, the costs of producing printing and writing paper with

recycled content depend on how the deinked pulp is produced,
the configuration of the paper mills that use it and the comparative cost of using recovered paper versus virgin pulpwood.
The cost of producing deinked pulp
Approximately 70% of deinking capacity for producing printing and writing paper grades to be constructed from 1989 to
1997 will be at deinked market pulp facilities. By the end of
1997, there will be at least 20 deinked market pulp mills operating in the United States making a pulp of sufficient quality for
use in printing and writing paper; in 1989, there were four.62
Overall, deinked market pulp mills provide a more flexible
but slightly more expensive means of furnishing recovered fiber
pulp to paper mills than do integrated deinking mills. Purchasing deinked market pulp does not require a major capital investment by paper manufacturers; the investment is made by the
company producing the pulp and its financial supporters.
Smaller paper mills that could not use all the pulp from a fullscale deinking plant can buy DMP in amounts that meet their
needs. Paper manufacturers can use DMP to make different
quantities of paper with varying levels of recycled content to
meet market demand. On the other hand, producing DMP
generally costs more than making deinked pulp at integrated
mills, in part due to pulp drying and transportation costs.
By September 1995, competition between deinked market
pulp manufacturers, falling prices for recovered office paper and
rising prices for virgin market pulp forced the price of DMP
below that of bleached kraft hardwood pulp for the first time
ever, in a highly unsettled market.63 This is especially important
for non-integrated or semi-integrated paper mills that have a
choice in buying market pulp.
If deinked market pulp costs more to produce than integrated deinked pulp, both generally cost more to manufacture
than virgin bleached hardwood kraft pulp, even at projected
trend prices for recovered paper. Very high prices for recovered
fiber, such as those prevailing in mid-1995, heighten this difference. However, there will be some overlap in production costs
for specific mills. Low-cost recycled pulp producers may be
more than competitive with high-cost virgin pulp producers.64
The cost of pulp is only one factor that determines the total
93
cost of making paper. Other aspects of paper mill configurations that influence the cost of making recycled paper are
described in the next section.
6. Manufacturing costs for specific paper grades
a) Commodity uncoated freesheet

Commodity uncoated freesheet refers to paper grades used in
photocopy machines, computer printers, business forms,
envelopes and long offset printing runs. These papers are produced in large volumes at integrated virgin pulp and paper mills.
The comparative cost of using deinked pulp to make commodity-grade uncoated freesheet with recycled content depends
on the grade of paper, the level of recycled content, the configuration of the individual mill and the cost of purchasing recovered
paper or deinked market pulp. Different cost scenarios are presented in the text box below.65 Mills in the United States can be
found in all of the different scenarios outlined here. This in part
accounts for the variability in availability and pricing for different brands of printing and writing paper with recycled content.
b) Specialty uncoated freesheet papers
In contrast to commodity-grade papers, the paper industry produces a number of paper products in smaller quantities, usually
at small- to medium-sized mills, that tend to sell for higher
prices. For the sake of simplicity, we will refer to these grades as
specialty papers.71 One example of this type of paper is text and
cover papers used in books and reports. These papers are also
used in highly visible, customer-oriented products that tend to
have short printing runs and place a greater importance on the
appearance and feel of the paper. Such uses include brochures,
invitations, stationery, business cards, menus, etc. For a variety of
reasons, recycled content may be an important aspect of the presentation made by these paper products.
Compared to commodity-grade printing and writing papers,
high-value papers with recycled content are less likely to carry a
price premium for recycled content, and when they do, the premium is usually a lower percentage of the selling price. This is
true for several reasons.
Some text and cover paper mills have been producing paper
with recycled content for several decades. These mills have modernized their deinking facilities in order to handle postconsumer
recovered paper, but at least part of their deinking systems may
be more fully depreciated than the brand new deinking plants
being installed at commodity printing and writing paper mills.
Investments in deinking at these mills are sunk, compared to discretionary purchases of deinked market pulp at other mills.
Many specialty printing and writing paper mills are nonintegrated or semi-integrated to virgin pulp production. These
mills purchase market pulp to obtain fiber for making
paper. They directly compare the price of purchasing virgin and deinked market pulp. Between
By the end of 1997, there
1989 and 1995, the price of deinked market
will be at least 20 deinked
pulp was higher than virgin market pulp; in
market pulp mills operatthe fall of 1995 this position was reversed.
Smaller non-integrated mills are likely to
ing in the United States
operate at less-than-full capacity utilizamaking a pulp of sufficient
tion, especially during the downside of the
quality for use in printing
paper-pricing cycle. If it helps a mill sell
and writing paper; in
more paper, adding recycled content may
1989, there were four.
improve the overall economics of running the
mill due to declining marginal costs of production.
Even when purchasing deinked market pulp is more expensive than purchasing virgin market pulp, the manufacturing
cost impact as a percentage of the total selling price will be less.
This is simply because text and cover paper tends to sell for
roughly twice the price of commodity uncoated freesheet paper.
c) Coated freesheet papers
The large number of uncoated freesheet mills operating in North
America means that there have been more opportunities over time
for these facilities to add deinking systems as they undergo incremental expansions. In comparison, there are a smaller number of
mills making coated freesheet, so that opportunities for adding
integrated deinking facilities have been comparatively limited. As
of 1995, two relatively small coated freesheet mills in the United
States operated their own deinking plants72. A number of other
mills purchased DMP to make paper with recycled content.
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a pulp-drying machine already in place and operating, the incremental cost of drying additional tons of pulp is relatively low.
The economic picture is similar to the case above, but there is
more exposure to the profit and loss potential of the virgin and
deinked pulp market. These mills could also add a very large new
These scenarios start with the lower-cost manufacturing cases and
paper machine and use the deinked pulp to supply part of the
end with the highest.
new machines pulp requirement. Two large, integrated southern
Mills that have some existing recycling equipment
mills in this configuration started deinking plants of 234 and 400
Several small- to medium-sized U.S. paper mills now making tons per day of production in 1995; both are also in the process
paper with recycled content were able to install deinking systems of adding world-class paper machines.69
at a low capital cost compared to completely new systems. These
Mills with a minor increment of paper
mills already had some equipment on site that could be adapted
machine capacity available
to create a viable deinking plant. Other recycling-based mills Some mills have production capacity available on their paper
have upgraded their deinking systems to handle postconsumer machines that is slightly greater than their overall production of
recovered paper.66 Most of these mills are not integrated to virgin virgin pulp. This situation occurs because it is often easier for
pulping systems.
mills to speed up their paper machines than to gain increments of
Integrated mills undergoing incremental expansions
virgin pulp production capacity. These mills might not be candiof paper production capacity
dates for installing their own deinking systems, but could buy
Mills typically expand their capacity to make paper by increasing deinked market pulp to add to some of their production. In this
the running speed of existing paper machines or by installing a case, they would compare the cost of deinked market pulp to the
new machine. When recycling systems are considered for such mills, cost of virgin market pulp. The per-ton cost of paper production
the cost of producing deinked market pulp is evaluated as part of the declines as a machine is brought up to full capacity, because fixed
overall expansion package. When virgin pulp mills have reached and semi-variable costs are allocated over greater quantities of
their production limits and cannot be incrementally expanded in production.
a cost-effective manner, a deinking plant may be the most ecoMills that are closely balanced in virgin
nomical means of gaining a 200-400 ton per day increment of
pulp and paper production
pulp production. One large southern printing and writing paper The increase in costs associated with buying deinked market pulp
mill started up a 300 ton-per-day deinking plant in late 1994, would be greatest for mills that are closely balanced in their virgin
which will eventually support a 300 ton-per-day expansion in pulp and paper production and do not have pulp drying capacity
paper production at the same mill.67 Modular deinking systems available. In calculating their manufacturing costs, they would
based on technology used in washing industrial textiles are now compare the cost of buying deinked market pulp to the cash
being developed and sold. If successful, these systems could be cost (variable cost) of making their own virgin pulp. Buying
installed as single units producing 100 tons of deinked pulp per deinked pulp will invariably be more expensive in this compariday at per-ton costs comparable to larger deinking systems.68
son, because the capital costs of the virgin pulp system are sunk
Manufacturing cost scenarios for adding

postconsumer recycled content at coated
and uncoated freesheet mills
Mills with extra pulp drying capacity
Some mills make both virgin market pulp and paper and have
extra pulp drying capacity available. Such mills could add a
deinking system and make market pulp or paper with varying
levels of recycled content depending on market conditions. With
and are not counted. In addition, virgin pulp production may

have to be curtailed to allow for the use of DMP, which would
increase the average per-ton cost of making virgin pulp. Such
mills are not good economic candidates for adding recycled content to their paper.70
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The economics of adding DMP to coated freesheet are similar to the economics of adding DMP to uncoated freesheet, as
are the economics of installing integrated deinking systems. In
both cases, DMP is essentially a substitute for virgin hardwood
pulp. The key cost factors include whether or not the mill has
extra papermaking capacity beyond its virgin pulp capacity and,
if this is the case, the comparative cost of virgin and deinked
market pulp.
As a percentage of the selling price of paper, the cost of
adding DMP to coated freesheet is smaller than commodity
uncoated freesheet, because coated freesheet sells for a higher
price. In addition, meeting a 15% level of recycled content, for
example, actually requires less recycled fiber per ton for coated
than uncoated paper, because the recycled content is most often
measured as a percentage of the fiber weight in the paper sheet,
and coated paper is made up of only about two-thirds fiber.
Nonetheless, due to the cost of using deinked market pulp compared to producing virgin bleached kraft pulp, most coated
freesheet available with recycled content in 1995 is selling at a
price premium.
Two coated paper manufacturers now own deinked market
pulp mills, one of which is essentially integrated to the paper
mill. These mills both produce coated groundwood and
freesheet papers, but the majority of the deinked pulp that they
consume is used in freesheet grades.73
d) Coated groundwood papers
At comparable percentages of recycled fiber content, the cost
impact of adding recycled fiber is usually greater for coated
groundwood papers than for coated or uncoated freesheet papers.
Lightweight coated papers contain a mix of bleached softwood
kraft and mechanical pulp. Deinked market pulp is typically used
to replace these two types of virgin pulp on a 50/50 basis, in order
to maintain the strength and opacity of the paper.
Deinked market pulp produced from office papers is essentially
a bleached hardwood kraft pulp substitute. The cost of purchasing
deinked market pulp is substantially greater than the cost of manufacturing virgin mechanical pulp. Deinking of used newspapers
and magazines (which contain mechanical pulp themselves) may
be a more economical means of making groundwood-containing
printing and writing paper with recycled content. Actual operating
experience with this approach in the United States and Europe is

limited.74 A major U.S. producer announced in October 1995 that
it is considering partially converting a large newsprint mill to lightweight coated groundwood paper at a site with a large deinking
plant that uses old newspapers and magazines.75
Corrugated Boxes
Corrugated shipping containers play a major role in distribution of products in the United States. Strength is their most
important performance attribute but is not the only feature that
may be important to purchasers. Corrugated boxes are made
from a combination of linerboard and corrugating medium,
which in this report we call containerboard.76 Containerboard
is one of the largest uses of paper used in the United States, with
a production of 28.1 million tons for domestic use in 1994,
including 19.3 million tons of linerboard and 8.8 million tons
of corrugating medium.77
In sum, purchasers can buy corrugated boxes that reduce
environmental impacts in at least four ways, usually saving
money or maintaining price parity:
Boxes are available with recycled content
They can also have reduced basis weight
They can be designed for source reduction
The use of film laminates, the bag-in-box concept and
new water-resistant coatings can potentially help make
wax-coated boxes more recyclable
All of these steps can be taken without compromising the performance of the container.
The lifecycle comparison of virgin and recycled corrugated box

systems developed by the Task Force examined a total of 14
parameters, including total and purchased energy, eight categories of pollutant releases to air and three to water, and quantities of effluent and solid waste. Ton-for-ton, 100% recycled
containerboard made from old corrugated containers is preferable (for most parameters) or comparable (for two parameters)
to 100% virgin containerboard. The only exceptions are purchased and fossil fuel-derived energy, where the recycled system
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Figure 7-Corrugated Boxes

Corrugated by Recycled Production + Recycling vs. Virgin Production +
Waste Management (Landfilling and Incineration)*
exceeds the virgin system by 23%. Figure 7 shows this comparison. For a corrugated box that contains a blend of virgin and
recycled pulp, the environmental profile would be intermediate
to that described here and proportional to the relative amounts
of virgin and recycled pulps.
Containerboard recycling mills use somewhat larger amounts
of purchased energy compared to virgin unbleached kraft pulp
mills, but considerably less total energy. When all of the activities
that comprise the virgin and recycled lifecycle systems are factored in, the recycled fiber-based system still uses more purchased
energy and less total energy than the virgin fiber-based system.
Mills using recovered corrugated containers produce comparable or slightly higher amounts of solid waste compared to virgin corrugated mills, due in large part to higher rates of sludge
generation. However, when the amount of waste avoided by
reutilizing most of the fiber in the recovered material is considered, the recycled fiber-based system results in about one-quarter as much solid waste as the virgin fiber-based system.
Finally, virgin corrugated containerboard requires almost
three tons of trees (at 50% moisture content) to produce one
ton of containerboard. This is due to the average 57% yield
associated with unbleached kraft pulping and the low percentage of fillers used in linerboard and medium.78 Replacing virgin
unbleached kraft and semichemical pulps with pulp made from
recovered corrugated will reduce considerably the number of
trees needed to make this grade of paper, with concomitant positive impacts on forest resources.
2. Availability
Recycled content levels historically have been relatively high in

the containerboard industry and have been growing in recent
years. Of the 55 mills producing linerboard in the United
States, 14 currently use 100% recycled fibers as a furnish, 34 use
a mix of recycled and virgin fiber, and 7 use 100% virgin fiber.
Of the 60 corrugating medium mills in the United States, all
use some recycled fiber and 33 use 100% recycled fiber.79
The majority of incremental expansions and new machines
added to make linerboard and corrugating medium since the
mid-1980s have been based on recovered fiber. Between 1994
and 1997, more than 5 million tons of new capacity to produce
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recycled linerboard and corrugating medium will come on-line.

Approximately 42 of the 54 new mills, major expansions or
incremental increases in containerboard capacity to be built
during this period are based on 100% recycled fiber.80
Linerboard mills have traditionally used clippings from box
plants as a source of fiber, and old corrugated containers (OCC)
have been a major source of fiber for corrugating medium. The
trend toward more widespread use of postconsumer recycled
content in containerboard began for the most part in the early
1980s, supported by several factors. Improvements in paper
mill headbox, press section and drying technology have made it
possible to compensate in the manufacturing process for some
of the lower-strength properties of recovered fiber. Improvements in OCC screening and cleaning technology have also
facilitated the utilization of more recovered fiber.
These technologies have not only improved the quality of
c o n t a i n e r b o a rd made from re c ove red fiber, but have also
allowed mills to incrementally expand their paper production,
requiring an increased supply of pulp. Installing an OCC pulping and cleaning line is often the most economical way to provide increments of pulp below the scale of large virgin pulping
systems. Finally, some customers are requesting boxes that contain recycled content.
Between 1990 and 1994, the average total recycled content
for corrugated boxes increased from 26% to 38%.81 The recovered fibers used are mainly postconsumer materials, although
precise data on percentages are not available. The generation of
preconsumer scrap through the box-converting process is estimated at 8% of total containerboard production, or the equivalent of 2.2 million tons in 1994; this scrap is used in the
manufacturing of containerboard, 100% recycled paperboard
and other products.82 Average total recycled-content levels are
higher for corrugating medium (59% in 1994) than for linerboard (25% in 1994).83
3. Performance
The ultimate performance of corrugated boxes, both recycled

and virgin, depends as much on individual mill and converting
technology as the type of fiber used. Recycled fibers from OCC
are shorter and present some disadvantages in manufacturing
compared to virgin unbleached kraft fibers. However, with new

production technologies and adjustments in the papermaking
process, manufacturers can produce boxes with high levels of
recycled content and no loss in performance compared to boxes
produced from virgin fibers. Based on these new technologies,
some manufacturers produce corrugated boxes with 100% postconsumer recycled content with the same performance characteristics as virgin boxes.
Changes in freight carrier standards, primarily those used by
the trucking and railroad industry, and the acceptance of compression-strength test standards, especially the Edge Crush Test
(ECT), allow for both increased recycled content and source
reduction through lightweighting. Recovered fibers were at a
relative disadvantage under the old basis weight/burst strength
test standards. With ECT as an alternative testing measure,
recycled content can be increased and lighter-weight board can
be used, with comparable performance to virgin boxes. The
alternative testing measures have promoted the newly developed high-performance containerboard, which mainly includes
l i g h t weight containerboard with maintained edge-cru s h
strength. Depending on mill technology, adding recycled content and reducing weight can be achieved simultaneously. A
few manufacturers offer 100% recycled lightweight containerboard, for example.
4. Economics
It is generally less costly to make linerboard and corrugating

medium using recovered fiber rather than virgin fiber, except when
the cost of purchasing recovered paper is very high, as in mid1995. This is especially true when incremental mill expansions are
considered. When recovered paper costs are within their historical
range, the more recovered fiber that is used in linerboard, generally
the less expensive it is to manufacture.84 This statement is based on
cost estimates for average U.S. mills; there are variations at individual sites. Makers of corrugated boxes generally do not charge a
price premium for recycled content.
The most recent development in recycled containerboard
production is the mini-mill. At 400 tons of production per
day, these mills are small only in comparison with traditional
large-scale virgin linerboard mills. Their size allows them to be
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built in more urbanized areas with reduced need for large water
supply and wastewater treatment systems. One such mill has
even been proposed for Staten Island in New York City.85 Under
projected trend costs for recovered paper, containerboard minimills generally have lower overall production costs than larger
virgin and recycled linerboard mills.86 The mini-mills obtain
their cost advantages from lower transportation costs for recovered paper and finished product and from lower capital costs. A
related trend is the conversion of old, small printing and writing
paper mills to making 100% recycled containerboard.87
Given the high and volatile prices for OCC encountered in
mid-1995, much of the attention of the industry is devoted to
finding new sources of supply. The commercial sector
accounted for 80% of OCC discarded (not recycled) in 1992.88
Corrugated boxes are readily identifiable and bulky, making
them comparatively easy to pull from mixed commercial waste
on a tipping floor or conveyor. Increasing the recovery of OCC
is therefore partly a matter of the incremental expansion of an
already well-developed network.89
Much of the discussion in this area revolves around projections of the practical recovery limit for OCC and the potential to substitute mixed paper for 5-15% of the OCC furnish.
The new generation of mini-mills may be able to make corrugating medium with up to 100% mixed paper.90 The conclusion
of officials who purchase recovered paper for major containerboard manufacturers and a number of studies on the topic is
that the United States may be approaching a limit to the recovery of OCC, but has not reached it yet.
Different sources use different methods for defining the
recovery of OCC. According to the Franklin Associates Ltd.
consulting firm, 14.6 million tons, or 55.5% of all postconsumer OCC generated in the United States were recovered in
1993, and nearly 12 million tons were discarded.91 The American Forest & Paper Association (AF&PA) includes both preand postconsumer recovered paper in its definition of OCC.92
Using the AF&PA definition, 16.7 million tons of OCC, or
62.0% of a total containerboard production of 26.9 million
tons, were recovered in 1993.93 Using either method of calculating OCC recovery, large volumes are now being collected for
recycling, but a significant tonnage is still being disposed.
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Franklin Associates, AF&PA and other experts have concluded

that there is sufficient available fiber that is currently not recycled
to meet the current round of containerboard capacity expansions.94
This fiber will come in part from OCC collected from small businesses and homes, and in part from mixed paper substituted for
OCC.95 Over the longer term, the interplay of market forces and
recycling collection and fiber-processing technology will determine the ultimate limit on recycled content in corrugated boxes.
5. Purchasing corrugated boxes with environmental
improvements
A range of options is available for purchasers of corrugated

boxes that potentially offer environmental benefits: increasing
source reduction, increasing recycled content and increasing the
recyclability of coated boxes. Source reduction in corrugated
packaging can also be facilitated by box redesign, an opportunity that is often overlooked. For example, boxes can be
redesigned to optimize box size and maximize truck utilization,
or the size of box flaps can be reduced.
It may be possible to increase the recyclability of waxed boxes
through the substitution of repulpable coatings. Waxed boxes are
mainly used in the meat, poultry and produce industries for water
resistance. They constitute about 3-6% of all corrugated boxes
produced, or 800,000 to 1.6 million tons of OCC. The wax is
difficult to remove during repulping, causing problems in papermaking and affecting the quality of the new containerboard.
In order of their current availability, three alternatives to waxed
boxes are possible: film laminates, the bag-in-box concept and
repulpable water-resistant coatings. Boxes with laminated film
linings are accepted by some containerboard manufacturers but
not accepted by others. Plastic bags inside corrugated boxes
should be removed prior to collection. The Fiber Box Association
and the American Forest & Paper Association are working with
containerboard manufacturers to set a voluntary industry standard for repulpable water-resistant coatings.96
99
Folding Cartons
Folding cartons are paperboard boxes that are creased and
folded to form containers that are shipped and stored flat and
erected at the point where they are filled. Designed to contain
and present products to the customer, folding cartons are generally small enough to hold in one hand.97
The three major grades of paperboard used to make folding
cartons are solid bleached sulfate (SBS), coated unbleached kraft
(CUK) and clay-coated 100% recycled paperboard. Other terms
for coated unbleached kraft paperboard include coated natural
kraft and solid unbleached sulfate.97
In sum, environmental benefits, price and availability all
weigh in favor of recycled paperboard. If limits arise in the use
of recycled paperboard for a specific type of folding carton, they
are likely to be related to performance issues. In these cases,
adding recycled content to SBS or CUK may offer a comparative environmental advantage to virgin paperboard. Adding
recycled content to SBS is likely to increase the price.
Three basic types of packages are made from these grades of
paperboard, each designed for a different type of product. Folding cartons are made from all three types of paperboard and are
used as mass-produced consumer packaging. Set-up boxes are
made principally from recycled paperboard and are customdesigned to package products such as liquor and jewelry. Foodboard, more than 90% of which is made from SBS, is used in
food containers and milk and juice cartons.98
In 1994, 6.1 million tons of paperboard was used in folding
cartons and similar uses, 316,000 tons of paperboard was used
in set-up boxes, and 1.7 million tons was used in food service
and milk and juice cartons. These numbers measure production
for domestic use; an additional 1.9 million tons of paperboard
used in these types of boxes and cartons was exported in 1994,
67% of which was SBS.99 Folding cartons are the focus of the
Paper Task Forces recommendations. They are a much larger
use than set-up boxes. The public health and safety issues associated with direct-contact packaging for fatty and aqueous food
tend to limit, although they do not exclude, the use of postconsumer recycled fiber.
Because SBS, CUK and recycled paperboard differ in perfor-
mance characteristics and price, each tends to be used to package a different set of goods, though there is substantial overlap
and competition outside of direct food-contact packaging. SBS
is generally used for items that are perishable or for which retailers perceive that a highly printable or smooth, bright white
appearance inside and out helps differentiate the product (for
example, baked goods, medicine, cosmetics, high-priced toys).
Beverage carriers for beer and soft drink bottles make up
about 70% of the use of CUK. CUK is beginning to penetrate
other markets, such as frozen foods and hardware.100 Recycled
paperboard is used to package items such as dry foods, which
may or may not be packaged with plastic inner liners (for example, cereal, pasta, rice, cookies, crackers and pet food), paper
goods (for example, envelopes and stationery), hardware and
powdered laundry detergents. Of the 6.2 million tons of paperboard produced for the U.S. folding-carton market in 1994, 2.9
million tons (47%) were recycled, 2.0 million tons were SBS
(32%), and 1.3 million tons were CUK (21%).101
The lifecycle comparison of virgin and recycled paperboard systems

developed by the Task Force examined a total of 15 parameters,
including total and purchased energy, eight categories of pollutant
releases to air and three to water, and quantities of effluent and solid
waste. Ton-for-ton, 100% recycled paperboard is generally found to
be preferable to 100% virgin CUK and SBS paperboard. For the
comparison between 100% recycled and CUK paperboard, the
only exceptions are purchased and fossil fuel-derived energy, where
the recycled system exceeds the virgin system by 28% and 17%,
respectively, and sulfur oxides, where the two systems are comparable. For the comparison between 100% recycled paperboard and
SBS paperboard, this finding holds true across all environmental
parameters examined in our analysis except for purchased and fossil fuel-derived energy, where the two systems are comparable. Figures 8 and 9 show the results from the recycled-CUK and
recycled-SBS comparisons, respectively.
Of all the paper grades examined by the Task Force, the environmental benefits of the recycled fiber-based system are the
most pronounced and consistent in comparison to SBS. For
paperboard that contains a blend of virgin and recycled pulp,
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Figure 8-CUK Paperboard

Paperboard by Recycled Production + Recycling vs. Virgin
Production + Waste Management (Landfilling and Incineration)*
the environmental profile would be intermediate to that discussed here and proportional to the relative amounts and types
of virgin and recycled pulps.
Mills making recycled paperboard use smaller amounts of
total energy compared to mills making virgin paperboard. The
recycled mill uses comparable purchased energy to a mill making SBS paperboard, but more than a mill making CUK paperboard. When all of the activities comprising the recycled and
virgin lifecycle systems are factored in, the recycled fiber-based
system uses comparable purchased energy and much less total
energy than the virgin system involving SBS paperboard, but
more purchased energy (though still much less total energy)
than the virgin system involving CUK paperboard.
Mills making recycled paperboard produce slightly higher
amounts of solid waste than do virgin mills making CUK paperboard, but considerably less than virgin mills making SBS paperboard. When the amount of waste avoided by reutilizing most of
the fiber in the recovered material is considered, the recycled fiberbased system results in only about 30% and 26% as much solid
waste as the CUK and SBS virgin fiber-based systems, respectively.
Finally, virgin CUK and SBS paperboard require 3.3 and 3.5
tons, respectively, of trees (at 50% moisture content) to produce
1 ton of paperboard, depending on the grade.102 Replacing virgin
kraft pulp with pulp made from recovered paper will reduce considerably the number of trees needed to make this grade of paperboard, with concomitant positive impacts on forest resources.
The issue of source reduction vs. recycled content is frequently raised in environmental comparisons of different types
of paperboard used in folding cartons. In some cases, using
recycled paperboard instead of CUK or SBS requires moving to
a higher basis weight. The typical increase is two points in
caliper, which translates to paperboard that is 10-20% heavier.
New types of stronger, lighter 100% recycled paperboard and
innovations in package design mean that increases in basis
weight are not inevitable when using recycled paperboard. In
many cases, however, increases in basis weight will be required.
The case of recycled paperboard in folding cartons is an
exception to the general rule that source reduction is environmentally preferable compared to adding recycled content. This
is because, on a ton-for-ton basis, the energy use and environ-
101
mental releases associated with recycled paperboard are substantially lower than those for CUK and especially SBS, as shown in
Figures 8 and 9. The differences are so large that, in general, an
individual package made from recycled paperboard will still
have lower energy use and environmental releases than an SBS
or CUK carton, even if the recycled carton is 10-20% heavier.
Figure 9-SBS Paperboard

Paperboard by Recycled Production + Recycling vs. Virgin
Production + Waste Management (Landfilling and Incineration)*
2. Performance and availability
In the case of recycled paperboard, More than half of the products on supermarket shelves are now packaged in cartons using
recycled paperboard, and growth in nonfood products has also
been good. 103 In other words, the fundamental question of
whether recycled paperboard can meet basic functional requirements for many types of consumer product packages is not at issue.
Users of folding cartons are generally concerned with three
criteria for the paperboard: appearance (graphic appeal or
printability), strength (stiffness) and machinability (the ability
of the carton to set up and run smoothly and quickly through
packaging filling lines). Folding cartons must meet performance
requirements through their entire use cycle, including converting and printing, filling and gluing, distribution, retail presentation and use by the final customer. Packaging buyers tend to
specify performance criteria for the overall package, rather than
for the paperboard itself.
With regard to appearance (printability, smoothness and
brightness), SBS offers superior performance compared to CUK
and recycled paperboard. The color of the inside of the box
(white, brown or gray) appears to be diminishing as a selection
factor for some packaging uses.
With regard to strength (stiffness, tear, compression strength,
scoring and bending strength) at comparable caliper levels,
CUK offers superior characteristics compared to SBS, with
recycled paperboard ranked third.
Machinability depends on the type of filling and gluing
machines being used, as well as the paperboard. Machinability
is most critical when there is a challenging filling environment
or when the speed of the filling line is a limiting factor in the
overall production of the product. For example, beverage filling
lines run at high speeds and tend to create wet and humid conditions. Conventional package filling machines are fairly flexible
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and can be tuned to compensate for the properties of different

types of board. CUK manufacturers state that CUK runs best
through modern filling machines that run at very high speeds;
SBS manufacturers suggest that their product runs through typical filling machines with the greatest consistency in performance. Within these criteria, performance can vary depending
on the mill that manufactures the paperboard.
Advances in forming technology at recycled paperboard mills,
such as multifourdrinier machines and ultraformers, can substantially reduce the difference in basis weight between virgin
and recycled board. Roughly half of the coated recycled paperboard produced for the U.S. folding carton market is made on
modernized machines. Lighter-weight recycled paperboard (1214 point range) is not available in the same quantities as heavierweight board. Ad vances in coating, printing and va r n i s h
technology also have increased the quantity of recycled paperboard available for high-quality graphics applications.
The use of recycled paperboard raises concerns in the converting and printing process, but these can be resolved by process
modifications and operator experience and training. Recycled
paperboard can pose problems with respect to response to moisture (causing curvature of the board) and increased dusting and
linting. These can be addressed through proper storage, inventory management and climate control at the converting plant,
and by installing vacuuming and dust-collection equipment.
SBS paperboard is available with 10-30% postconsumer recycled content in limited quantities, usually made by adding
deinked market pulp. One manufacturer is using a different,
proprietary technology that produces an SBS product with recycled content that is suitable for use in aqueous food-contact
applications. This manufacturer states that performance specifications for its recycled-content bleached paperboard are the same
as for its 100% virgin products.104 CUK is available with 20-25%
recycled content. At these levels of recycled content, manufacturers state that there is no loss in performance characteristics
compared to their 100% virgin products.
3. Economics
Recycled paperboard has traditionally sold at a lower price than

CUK, and both sell for less than SBS. This reflects both lower
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manufacturing costs and appearance characteristics for recycled

and CUK paperboard and comparatively lower stiffness properties for recycled board. Between 1985 and 1995, per-ton prices
for 20 pt. CUK ranged between 72% and 93% of prices for 15
pt. SBS (these are the standard basis weights for which publicly
available price data are reported). During the same period,
prices for 20 pt. recycled paperboard ranged between 59% and
79% of 15 pt. SBS prices.105
Users of folding cartons buy packages from converters, rather
than paperboard itself. The design of the carton, the type of
printing, the basis weight of paperboard used and other factors
will influence the final cost of the package. In 1995, the cost of
paperboard made up an estimated 58% of the average total cost
of printing and converting folding cartons.106
For 100% recycled paperboard producers, the impact of
recovered paper prices on total production costs is a key concern. Changing recovered paper costs can make a difference of
about $150 per ton for a product with production costs in the
$400-500 per ton range. Experience in 1994 and 1995 suggests
that most producers of recycled paperboard have been able to
raise prices for clay-coated grades sufficient to compensate for
rising recovered paper prices.107 For example, estimated average
fiber costs for recycled paperboard producers increased from
$96 to $175 per ton of finished product manufactured from
1994 to 1995. Average prices for the same grade of paperboard
increased from $597 per ton to $759 per ton in the same
period, more than making up the difference.108 By shifting to
lower grades of mixed paper and installing more recovered fiber
cleaning equipment, recycled paperboard mills can partially
compensate for rising recovered paper prices.
Producing SBS with recycled content by adding deinked
market pulp increases production costs. The economic issues
are comparable to those for uncoated freesheet, presented previously in the chapter. One operational difference is that SBS producers often manufacture their entire output at food-grade
quality, since they do not know the ultimate use of the paperboard they are making. When using deinked market pulp for
non-food contact applications, SBS producers must modify
their mill operations somewhat.
The two manufacturers of CUK in the United States both
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produce board with 20-25% recycled content. For these mills,

the costs of doing so will be similar to those for linerboard,
although possibly higher, since CUK is a more demanding application. Because it is coated with clay, the requirements for
smoothness and lack of contamination in the CUK top liner are
greater than for linerboard. The proportional effect of changing
costs for recovered paper will not be as great for CUK as for linerboard, because overall production costs for CUK are higher than
for linerboard. Manufacturing costs for CUK are comparable to
recycled paperboard. Prices for CUK, however, are much higher,
because of the value-added uses of the product and the effect of
having only two producers in a market with strong demand.
4. Recycling of folding cartons
Folding cartons are collected for recycling in a relatively small

but growing number of communities in the United States.109
There is little systematic data on how they are collected or the
types of paper mills that use them as a raw material. In a program promoted by re c ycled paperboard manufacturers in
Ontario, citizens can recycle folding cartons through a two-part
separation of paper products, with newspapers, magazines, catalogs and telephone directories on one side of a partitioned bin,
and corrugated boxes, mail, ledger paper and paperboard packaging on the other.
The most likely candidates for using folding cartons as a
feedstock are mills producing different grades of re c yc l e d
paperboard, unbleached tissue and toweling and construction
paper and board. The manufacturing processes at these mills
can handle more contaminants compared to other types of
paper and paperboard.
Mills that use folding cartons as a feedstock will face higher
levels of contaminants, due to the presence of packaging components such as polyethylene coatings, metal tear strips, plastic
handles, etc. These problems may be addressed by a number of
steps taken at the mill. Packaging designers may be able to
reduce some of the contaminants in paperboard packaging that
cause problems at recycling mills through their choice of varnishes, adhesives and packaging components.
VI. ANSWERS TO FREQUENTLY ASKED

QUESTIONS
As organizations begin to collect their used paper for recycling
and buy recycled paper, questions usually arise. This section poses
some of the questions the Task Force has often encountered, and
provides answers based on our analysis and experience.
1. Why does some printing and writing paper with
recycled content cost more?
Considering all types of paper and paperboard produced in the

United States, most recycled-content paper does not cost more
than comparable grades of virgin paper. Manufacturing printing
and writing paper with recycled content often costs about 510% more than manufacturing comparable grades of virgin
paper in current market conditions. As of mid-1995, the primary reason for this fact was the extremely high cost of recovered paper, although technological factors can also play a role.
In order to maintain comparable profit margins for recycled and
virgin grades, manufacturers charge more for the paper with
recycled content.
Price premiums generally are found only in the case of printing and writing paper. When prices for recovered paper are in
their historical range, in many circumstances it costs less to
manufacture grades such as newsprint, linerboard, corrugating
medium and various types of 100% recycled paperboard compared to competing virgin paper products.
As discussed in the chapter, the economics of producing
paper with recycled content can vary from mill to mill. Generally speaking, adding a recovered fiber processing system at a
paper mill is most likely to be cost-effective when the mill is
expanding its paper production and needs an additional increment of pulp. For integrated virgin mills that are closely balanced in their pulp and paper production, purchasing deinked
market pulp is substantially more expensive than manufacturing
virgin hardwood kraft pulp.
Price premiums for printing and writing paper with recycled
content may decline in the future under certain conditions. For
example, in the fall of 1995, market prices for recovered paper
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declined substantially, and the price of deinked market pulp

dropped below that of virgin bleached hardwood kraft market
pulp. Collection of significantly more office-type paper for recycling would tend to reduce mills raw material costs. Competition
among manufacturers of deinked pulp and among manufacturers
of recycled-content printing and writing paper will tend to reduce
or eliminate premiums, especially as the downside of the paper
pricing cycle begins. As paper mills expand and technology
evolves over time, mill managers will find more economical
means of fitting deinking facilities into mill operations.
2. Does paper recycling save trees?
Yes, but the effect is more complex than would appear on the surface. Recycling can reduce the number of trees that are harvested
for making paper. The real impact of increased recycling should
not be considered literally in terms of individual trees, but in
terms of changes in forests and forest management practices.
Recycled fiber substitutes directly for virgin fiber in the paper
sheet and, consequently, reduces the demand for virgin fiber
coming from the pulp and paper sector. Trees can also be used to
make lumber and other wood products, however; so some of the
trees that are not used to make paper due to recycling could end
up as wood products or be exported as logs or chips.
Overall, paper recycling helps conserve and extend the virgin
fiber base and affects the management of forests in a way that is
environmentally positive. This is especially true on a global basis.
In regions like Asia and Europe where high recycling rates mean
that fibers are recycled multiple times, one ton of recycled fiber
would replace the equivalent of several tons of virgin fibers.
3. Dont we have plenty of landfill space? If so, why
recycle paper?
While the adequacy of landfill space is as much a political and

economic question as an environmental one, the environmental
advantages of recycling extend well beyond saving landfill space.
Landfills are a source of both air and water pollutants, including, for example, methane (which is a potent greenhouse gas
and contributor to global climate change) and leachate, which
can contaminate groundwater and must be collected and
treated, adding to the amount of sludge generated by wastewater treatment plants. As paper degrades in landfills, it conR
tributes to releases of both air and water pollutants. Recycling of

paper avoids these releases and reduces the need to site additional landfills thereby reducing the number of locations where
those releases might occur.
But more significantly, paper recycling reduces environmental impacts occurring upstream of the landfill, in the forest or at the pulp and paper mill. By adding to the available
fiber supply, paper recycling moderates the rate and extent of
harvesting trees to make paper (see Question 2 above) and the
environmental impacts associated with managing forests to produce fiber. By displacing the need to produce more paper made
from virgin fiber, paper recycling avoids the environmental
impacts (energy use, air and water pollution and solid waste)
that arise in making virgin pulp and paper. Paper recycling has
its own impacts, of course: used paper must be collected, transported, processed and used to manufacture new pulp and paper.
But the Task Forces analysis shows that collecting paper for
recycling and making recycled paper provides clear and substantial environmental advantages relative to making virgin
paper and disposing of it in landfills (or incinerators). This
holds true for all of the grades of paper we examined.
4. Is recycled printing and writing paper inferior in
performance compared to virgin paper?
No. The performance of printing and writing papers made with

recycled content has improved dramatically since the late 1980s.
Because adding recycled fiber to printing and writing paper at
large-scale mills is a more recent phenomenon, manufacturers have
had to gain experience in incorporating this relatively new type of
fiber. There are commodity-grade recycled papers currently available that perform as well as their virgin counterparts for virtually
every grade of printing and writing paper. (See also Question 7.)
5. Does recycled-content paper jam in photocopy
machines and other office equipment more often than
virgin paper?
Major equipment and paper manufacturers state that the incidence of jams in photocopy machines is not attributable to
recycled content in paper. Rather, the majority of jams are a
function of several factors such as the speed and condition of
equipment, the quality of paper being used, two-sided copying,
and operator errors.
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For example, a high-quality paper will likely perform better

in office machines than a low-quality paper, irrespective of virgin or recycled content. Similarly, the expertise and capabilities of
individual manufacturers in producing virgin or recycled papers
will affect the performance quality of that specific paper grade.
One of the best ways to ensure that the recycled content paper
you buy will perform well in your office machines and be
accepted by your staff is to test different brands in your equipment. Such trials can be effective if set up without biases in either
direction. Many manufacturers of copy machines also recommend that you try a product, whether virgin or recycled, before
making large volume changes. Several Paper Task Force members
have conducted controlled tests with recycled photocopy paper
and have found products with up to 25% post-consumer recycled
content that performed comparably to virgin papers.
6. Does recycled content conflict with source
reduction?
Generally speaking, source reduction is environmentally preferable compared to recycling. Recycling-based paper manufacturing results in lower energy use and environmental releases than
virgin paper manufacturing across comparable paper grades.
However, using less paper or not using paper at all results in
correspondingly reduced environmental impacts compared to
either manufacturing process.
For folding cartons, in some cases, the use of recycled paperboard in place of virgin paperboard may require a slight increase
in the weight of the board. However, this example is an exception to the general rule that source reduction is environmentally preferable compared to adding recycled content. This is
because, on a ton-for-ton basis, the energy use and environmental releases associated with recycled paperboard are substantially lower than those for CUK and especially SBS, as shown in
Figures 8 and 9. The differences are so large that, in general, an
individual package made from recycled paperboard will still
have lower energy use and environmental releases than an SBS
or CUK carton, even if the recycled carton is 10-20% heavier.
For folding cartons that must be made from CUK or SBS
paperboard due to functional considerations, adding recycled
content to these grades at the levels that are currently available
(10-30%) does not require an increase in the weight of the board.
7. Will printing and writing papers with higher levels

of postconsumer content perform the same as virgin
papers? Will they be available in the future?
There are uncoated printing and writing papers available today

with more than 20% postconsumer content that perform as
well as comparable virgin papers. Cost, end use, and availability
will affect decisions to buy such papers. There are few data
available on the performance of lightweight coated papers with
more than 15% postconsumer content. Several paper manufacturers report that it is possible to produce lightweight coated
papers with as much as 20% postconsumer content that meet
runability and print quality requirements, but cite concerns
about (1) the technical difficulty of addressing contamination at
higher postconsumer levels; (2) the cost of necessary capital
modifications for paper machines; and (3) the cost, availability
and variability of postconsumer recovered paper and/or pulp.
Customer demand and further technological developments will
also influence the evolution of manufacturing capabilities.
8. How many times can paper be recycled?
There are limits to the number of times an individual paper fiber

can be recycled, but this does not provide a reason for purchasers
to avoid buying paper with recycled content. To understand this
issue we must consider two things: what happens to individual
paper fibers when they are recycled multiple times, and the overall system of paper use and recycling in the United States.
Depending on how the fiber is handled, recycling over and over
does reduce fiber length and strength properties. Repeated fiber
processing and cleaning seem to have a greater impact on fibers
from kraft pulp compared to fibers from mechanical pulp.110
In the real world, however, for the average fiber to be recycled
several times, recycling rates must be significantly higher than they
currently are in the United States. In 1994, about 70% of the paper
made in the United States was based on new, virgin fiber. About
66% of the finished paper products used in the United States are
disposed in landfills and incinerators. The remaining 34% is collected for recycling, of which about 20% is exported to other countries. Many paper products that contain recycled content, such as
tissue and toweling and folding cartons made from 100% recycled
paperboard, are usually not collected to be recycled again. Thus, the
paper fibers in these products leave the recycling system.
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In other words, in the United States, the chances for the

same paper fiber to be recycled several times are quite low a
lot of fiber is flowing out of the system and is being replaced by
new virgin fiber. This will slowly change as recycling rates rise,
but technology and the composition of paper products should
be able to adjust gradually through the working of the market.
The most frequently re-recycled fibers are found in corrugated boxes, where the average recycled content is approaching
40% and there is a fair degree of recycling used corrugated
boxes back into the same product. Howe ve r, in the United
States, the average fiber in a corrugated box is recycled twice,
compared to four times in western Europe.111
The repeated recycling of paper fiber is less of an issue for
printing and writing papers. For this grade, the large majority of
paper is made from virgin fiber, and levels of recycled content in
grades that do contain some recycled fiber are relatively low. In
addition, the shortest fibers are typically washed out in the fiber
cleaning process used by deinking mills, so they have a reduced
probability of being recycled again.
9. What is the basis for the distinction between
postconsumer and preconsumer recycled content?
Postconsumer materials are finished products that have served

their useful lives and would otherwise end up in a landfill or
incinerator if not discarded. Preconsumer materials include trim
and scrap from manufacturing processes, such as the conversion
of rolls of paper into envelopes. In the paper industry, the vast
majority of preconsumer paper scrap produced has been recycled for decades. It is environmentally beneficial to recycle both
materials, although most purchasers give a greater emphasis to
postconsumer content.
The difference between postconsumer used paper and preconsumer scrap is based on their origin. This distinction may
not be very important to a paper manufacturer, but it can be
very important to a city, business or household that separates its
paper to be picked up in recycling collection programs.
As noted the chapter, the Task Force is using the definition of
postconsumer established by the Federal Resource Recovery
and Conservation Act in 1976. This definition is the most
widely accepted by purchasers in the private market.
Postconsumer materials are generally more challenging to

recycle than preconsumer paper scrap. This is because postconsumer paper items accumulate in smaller quantities in dispersed
sites (homes and businesses rather than converting facilities and
printing plants). Postconsumer materials are typically more contaminated, varied and unpredictable in their physical characteristics than comparable preconsumer materials. Prices in
recovered paper markets generally reflect this reality; for example, cuttings from corrugated box plants usually sell for more
than old corrugated containers.
By taking into account the source of recovered paper, the
postconsumer definition gives credit in the marketplace to those
manufacturers that have made investments that directly increase
the recycling of postconsumer materials. For example, without
the postconsumer definition, a printing and writing paper manufacturer making 20% recycled content paper from easily recovered clean preconsumer scrap could advertise using the same
recycled label for its product as a manufacturer that had just
made a $100 million investment in deinking technology to use
mixed office paper. The new investment in the deinking plant
directly expands the infrastructure to use paper that otherwise
would go to a landfill, while the continued use of preconsumer
material that has long been recycled does not. Using more preconsumer recycled fiber in one product or another may shift
fiber use within the overall system, but for additional postconsumer paper to be diverted from disposal, a mill somewhere has
to make an investment in equipment to use it.
The postconsumer definition also serves final customers,
who may desire that the recycled-content products that they
buy are produced with the same type of paper they took the
time to separate themselves for a business or community recycling collection program.
10. Why should printing and writing paper contain
recycled content doesnt it make more sense to
recycle all of the paper we collect by putting it into
lower grades of paper and paperboard?
The overall paper recycling system in the United States is

designed for both like-to-like recycling, in which recovered
paper is used to make the same grade of new paper, and downcycling, in which recovered paper is used to make paper or
107
paperboard of a lower value or different character than the original product. There is no reason based on the concept of downcycling alone for users of printing and writing paper to avoid
purchasing paper with recycled content when it meets their
functional and economic needs. Adding recycled content to printing and writing paper grades is essential to significantly expanding
paper recycling in the United States from its current position, and
pulp and paper manufacturers are already making the investments
to do so.
Most of the finished paper products that are candidates for
using higher-grade recovered paper as a raw material already
contain 100% recycled content. These products include, for
example, brown paper towels, various grades of 100% recycled
paperboard, and asphalt roofing felt. These grades cannot
absorb any more recovered fiber except that made possible by
overall growth in production and sales. The total production
and annual sales growth for printing and writing paper is significantly greater than that for the 100% recycled paperboard
grades. Trying to add more recycled content to the currently
100% recycled grades would therefore be like pouring water
into a bucket that is already full.
To achieve the full potential environmental benefits of paper
recycling in the U.S., it is clear that it will be important for
some printing and writing paper to contain recycled content.
From an economic standpoint, printing and writing paper manufacturers are most likely to be able to support the development
of an infrastructure for collecting clean, high-value recovered
paper grades. The goal set by the American Forest & Paper
Association of recovering 50% of preconsumer and postconsumer paper in the United States in the year 2000, for example,
assumes significant growth in recycled content in printing and
writing papers.112
between papers made with mechanical and bleached kraft pulps

that may or may not be important to the user. Some of these
issues are discussed in Chapter 5.
Except in small quantities, paper containing mechanical
pulps, such as newsprint, is considered a contaminant in the
process of recycling office paper back into printing and writing
paper. As deinking technologies improve, this is becoming less
of a problem as long as mechanical fibers make up less than 510% of the incoming recovered paper. Deinking mills squirt a
solution of flouroglucinol onto bales of incoming recovered
paper. If this compound turns purple, it indicates the presence
of lignin associated with mechanical fibers. The presence of
large quantities of papers made from mechanical pulps, such as
newsprint, in recovered office paper reduces the market value of
the re c ove red paper. A gro u n d w o o d / f reesheet mix (as one
would find in residential mixed paper collection programs) can
be recycled into 100% recycled paperboard, for example, but
these mills would pay less for the mix.
Ultimately, if businesses are going to use groundwood-containing papers in the office, they should take responsibility for
working with their suppliers to ensure that the full range of
paper used in the office is collected for recycling. Depending
on the location of the business and the amount of paper used,
this could mean mixing groundwood and freesheet papers
together, developing a program to keep them separate, or finding different markets for the used paper. Individual purchasers
of paper will have to make the economic decision of whether
the lower cost of papers made using mechanical pulps is worth
the potential decrease in value of recovered office paper.
11. What are the consequences of using printing and

writing paper that contains mechanical (e.g.,
groundwood) pulp for office paper uses?
Some uncoated paper made using mechanical pulp and used in

the office for computer forms and photocopy paper can contain
recycled content. These papers are usually less expensive and can
h a ve higher levels of re c ycled content than comparable
uncoated freesheet papers. There are functional differences
R
108
APPENDIX A
Table A-1: Newsprint
Energy, Air Emissions, Solid Waste Outputs, Waterborne Wastes and Water Use
Associated with Component Activities of Three Methods for Managing Newsprint
Virgin Production + Landfilling
a
Tree
Harvesting/
Transport
Virgin
Mfctring
Energy/
Releases
Collection
Utility Vehicle &
Energy/
Landfill
Releases Equipment
(7)
MSW
Landfill
(1)
1,150.0
1,150.0
1,150.0
36,300.0
33,000.0
24,624.6
527.4
527.4
527.4
183.8
183.8
2.2
0.49
0.31
5,946.0
5,300.0
21.1
13.1
41.4
0.43
3.9
84.1
84.1
1.0
0.23
0.14
0.6
362.0
444.2
0.26
0.0008
0.0031
0.0008
2.5
36.3
4.8
0.0024
0.0073
0.0048
0.0003
0.0016
0.0003
(Notes)
Energy Usage (000 Btus/ton)

Total
Purchased
Fossil Fuel-Derived
Environmental Releases (lbs/ton)

Atmospheric Emissions
Total Greenhouse Gases (CO2 Equivalents) [9]
Net GreenhouseGases (CO2 Equivalents)[10]
Nitrogen Oxides
Particulates
Sulfur Oxides
Hazardous Air Pollutants (HAPs)[8]
Volatile Organic Chemicals (VOCs)[8]
Solid Wastes
Waterborne Wastes
Biochemical Oxygen Demand (BOD)
Chemical Oxygen Demand (COD)
Suspended Solids
Virgin Production + Incineration
Effluent Flow (gals/ton)[8]
Total
(per Ton
Tree
of ONP Harvesting/
Landfilled) Transport
Virgin
Mfctring
Energy/
Releases
Utility
Energy/
Releases
(7)
Recycled Production + Recycling
W-T-E
MSW Combustion
Collection
Process
(2)
Avoided
Utility
Energy/
Releases
(3)
Total
Ash
(per Ton
Landfill
of ONP
Disposal Combusted)
(4)
ONP
Collection
(5)
MRF
Process
(6)
Utility
Energy/
Releases
(7)
Recycled
Mfctring
Energy/
Releases
Total
(per Ton
of ONP
Recycled)
782.8
33.0
33.0
(8,202.0)
(8,202.0)
(8,202.0)
35.6
35.6
35.6
30,363.0
26,313.2
17,937.8
989.0
989.0
989.0
282.7
282.7
282.0
42.2
42.2
42.2
205.2
205.2
205.2
19,300.0
19,300.0
15,088.1
20,819.1
20,819.1
16,606.5
11,626.7
11,152.0
17,840.5
16,719.9
24.3
13.8
41.9
0.43
3.9
183.8
183.8
2.2
0.49
0.31
5,946.0
5,300.0
21.1
13.1
41.4
0.43
3.9
47.3
47.3
0.57
0.13
0.08
2,207.1
5.3
1.8
0.27
0.39
(1,024.8)
(1,024.8)
(4.7)
(3.4)
(8.8)
5.7
5.7
0.07
0.02
0.01
7,365.0
4,517.2
21.1
10.7
33.4
0.43
3.9
157.7
157.7
1.9
0.43
0.27
31.7
31.7
0.17
0.11
0.29
6.7
6.7
0.08
0.02
0.01
33.0
33.0
0.28
0.05
0.06
3,232.0
3,232.0
12.4
6.6
24.1
0.15
1.7
3,461.1
3,461.1
14.9
7.2
24.7
0.15
1.7
2,000.0
2,807.0
0.6
362.0
444.2
0.15
180.0
(122.6)
0.02
864.3
0.49
163.8
0.02
0.10
223.4
530.0
917.8
2.5
36.3
4.8
0.0008
0.0031
0.0008
2.5
36.3
4.8
0.0024
0.0073
0.0048
0.0002
0.0008
0.0002
(0.0007)
(0.0019)
(0.0014)
0.0000
0.0001
0.0000
2.5
36.3
4.8
0.0006
0.0030
0.0006
0.0002
0.0005
0.0000
0.0000
0.0001
0.0000
0.0002
0.0006
0.0002
0.0012
0.0037
0.0024
6.1
27.5
6.9
6.1
27.5
6.9
19,304
19,304
14,172
14,172
References cited:
Franklin Associates: The Role of Recycling in Integrated Solid Waste Management to the Year 2000, prepared for Keep America Beautiful, Stamford, CT, September 1994, Chapter 6, Appendix I.
Argonne: Stodolsky, F. and M.M. Mintz (1993) Energy Life-Cycle Analysis of Newspaper, Energy Systems Division, Argonne National Laboratory, U.S. Department of Energy, May 1993.
Transportation to
Market
296.6
296.6
296.6
Column a: PTF calculations based on Franklin Associates, 1994 (for fuel-related release factors) and Argonne, 1993 (for energy use estimates).
Column b: PTF calculations (detailed in White Paper 10A), based on sources provided therein.
Column c: Franklin Associates, 1994 and PTF calculations (detailed in White Paper 10A), based on sources sited therein.
Columns d-e: Franklin Associates, 1994, with adjustments made to greenhouse gas data in column e as explained in Note 1 and White Paper 3.
Column c: Franklin Associates, 1994 and PTF calculations (detailed in White Paper 10A), based on sources cited therein.
Columns d-g: Franklin Associates, 1994, with adjustments made to columns d-f as explained in White Paper 3.
Columns a-d: Franklin Associates, 1994.
Column e: Franklin Associates and PTF calculations (detailed in White Paper 10A), based on sources cited therein.
Column f: PTF calculations (detailed in White Paper 10A), based on sources provided therein.
(3) RECYCLED PRODUCTION + RECYCLING:
Residue
Landfill
Disposal
36,300.0
33,000.0
24,624.6
14,172
(2) VIRGIN PRODUCTION + INCINERATION:
1,150.0
1,150.0
1,150.0
14,172
(1) VIRGIN PRODUCTION + LANDFILLING:
37,977.4
34,677.4
26,302.0
NOTES:
(1) Landfill gas collected for energy recovery not included.
Only carbon dioxide and methane in landfill gas are included in atmospheric emissions; methane has been converted to carbon dioxide equivalents using a molecular ratio of 25:1 and a weight ratio of 69:1.
Waterborne wastes caused by leachate from landfills not included.
(2) Air emissions based on new source performances standards (NSPS) for combustors > 250 tpd.
(3) Values in parentheses represent energy and environmental releases from a utility avoided due to energy generation by incineration.
Assumes 670 kwh of electricity generated by a utility is avoided by combusting one ton of ONP.
Avoided releases based on fuel mix for national electricity energy grid.
(4) Waterborne wastes caused by leachate from ash landfills not included.
Assumes burning ONP yields 9 percent ash residue by dry weight, 25 percent moisture content as disposed.
(5) Assumes curbside collection of ONP.
(6) Assumes ONP is processed at a material recovery facility (MRF); values based on average of low tech and high tech MRF.
(7) Values represent the solid waste and waterborne wastes associated with utility generation of electricity purchased
by the recycled or the virgin pulp and paper mill; energy and air emissions have been incorporated into the adjacent manufacturing energy/releases column.
Releases incurred or avoided are based on fuel mix for national electricity energy grid.
(8) Values for this parameter are reported by the cited sources only for the virgin and recycled manufacturing processes.
(9) Total greenhouse gases include CO2 emissions from combustion of both wood-derived materials (including paper) and fossil fuels as well as CO2 and methane emissions from landfills.
(10) Net greenhouse gases include CO2 emissions from combustion of fossil fuels and methane emissions from landfills; see text for full explanation.
SOURCES:
109
Table A-2: Office Paper

Associated with Component Activities of Three Methods for Managing Office Paper
a
Tree
Harvesting/
Transport
Fossil Fuel-Derived

NetGreenhouseGases (CO2 Equivalents) [10]
Nitrogen Oxides
Particulates
Sulfur Oxides
Total Reduced Sulfur (TRS)[8]
Solid Wastes
Waterborne Wastes
Absorbable Organic Halogens (AOX) [8]
Suspended Solids
Virgin
Mfctring
Energy/
Releases
Collection
Utility Vehicle &
Energy/
Landfill
Releases Equipment
(7)
MSW
Landfill
(1)
1,908.5
1,908.5
1,908.5
36,800.0
17,200.0
13,094.7
527.4
527.4
527.4
305.0
305.0
3.7
0.8
0.5
10,163.0
2,868.0
14.1
11.7
26.6
2.2
5.4
0.3
84.1
84.1
1.0
0.23
0.14
1.0
400.0
217.7
0.26
0.0013
0.0051
0.0013
2.6
6.1
89.2
9.8
0.0012
0.0036
0.0024
0.0003
0.0016
0.0003
(Notes)

Total
Purchased
20,500
Total
(per Ton
Tree
of OWP Harvesting/
Virgin
Mfctring
Energy/
Releases
Utility
Energy/
Releases
(7)
W-T-E
MSW Combustion
Collection
Process
(2)
Avoided
Utility
Energy/
Releases
(3)
Total
Ash
(per Ton
Landfill
of OWP
Disposal Combusted)
(4)
OWP
Collection
(5)
MRF
Process
(6)
Residue
Landfill
Disposal
Transportation to
Market
Utility
Energy/
Releases
(7)
Recycled
Mfctring
Energy/
Releases
Total
(per Ton
of OWP
Recycled)
39,235.9
19,635.9
15,530.6
1,908.5
1,908.5
1,908.5
36,800.0
17,200.0
13,094.7
296.6
296.6
296.6
782.8
33.0
33.0
(7,176.8)
(7,176.8)
(7,176.8)
98.9
98.9
98.9
32,710.0
12,360.2
8,254.9
989.0
989.0
989.0
282.7
282.7
282.0
42.2
42.2
42.2
205.2
205.2
205.2
19,800.0
19,800.0
15,307.1
21,319.1
21,319.1
16,825.5
11,626.7
11,152.0
22,178.7
14,409.1
18.8
12.7
27.3
2.2
5.4
0.3
305.0
305.0
3.7
0.8
0.5
10,163.0
2,868.0
14.1
11.7
26.6
2.2
5.4
0.34
47.3
47.3
0.57
0.13
0.08
2,207.1
5.3
1.3
0.27
0.39
(896.7)
(909.3)
(4.1)
(2.9)
(7.7)
15.7
15.7
0.19
0.04
0.03
11,841.4
2,332.0
15.8
10.0
19.9
2.2
5.4
0.3
157.7
157.7
1.9
0.43
0.27
31.7
31.7
0.17
0.11
0.29
6.7
6.7
0.08
0.02
0.01
33.0
33.0
0.28
0.05
0.06
3,345.0
3,345.0
12.2
6.7
24.8
0.15
1.7
0.0
3,574.1
3,574.1
14.7
7.3
25.4
0.2
1.7
0.0
2,000.0
2,618.9
1.0
400.0
217.7
0.15
500.0
(107.3)
0.05
1,011.6
0.49
163.8
0.02
0.10
238.3
752.0
1,154.7
2.6
6.1
89.2
9.8
0.0013
0.0051
0.0013
2.6
6.1
89.2
9.8
0.0012
0.0036
0.0024
0.0002
0.0008
0.0002
(0.0006)
(0.0017)
(0.0012)
0.0001
0.0002
0.0001
2.6
6.1
89.2
9.8
0.0006
0.0030
0.0006
0.0002
0.0005
0.0000
0.0000
0.0001
0.0000
0.0002
0.0006
0.0002
0.0013
0.0039
0.0026
0.0
6.1
27.6
6.9
0.0
6.1
27.6
6.9
19,304
19,304
20,500
20,500
20,500
NOTES:
Assumes 594 kwh of electricity generated by a utility is avoided by combusting one ton of OWP.
Assumes burning OWP yields 25 percent ash residue by dry weight, 25 percent moisture content as disposed.
(5) Assumes curbside collection of OWP.
(6) Assumes OWP is processed at a material recovery facility (MRF); values based on average of low tech and high tech MRF.
by the virgin or recycled pulp and paper mill; energy and air emissions have been incorporated into the adjacent manufacturing energy/releases column.
SOURCES:
Column e: Franklin Associates and PTF calculations (detailed in White Paper 10A), based on sources cited therein.
Column f: PTF calculations (detailed in White Paper 10A), based on sources provided therein.
110
Table A-3: Corrugated Boxes

Associated with Component Activities of Three Methods for Managing Corrugated
a
Tree
Harvesting/
Transport
Virgin
Mfctring
Energy/
Releases
Collection
Utility Vehicle &
Energy/
Landfill
Releases Equipment
(7)
MSW
Landfill
(1)
1,643.0
1,643.0
1,643.0
26,766.7
14,222.2
12,004.3
527.4
527.4
527.4
262.5
262.5
3.2
0.7
0.4
6,918.2
2,560.6
10.6
7.4
20.9
3.4
6.5
0.21
84.1
84.1
1.0
0.23
0.14
(Notes)

Total
Purchased
Fossil Fuel-Derived
Net Greenhouse Gases (CO2 Equivalents) [10]
Nitrogen Oxides
Particulates
Sulfur Oxides
Solid Wastes
Waterborne Wastes
Suspended Solids
0.8
200.7
117.6
0.26
0.0011
0.0044
0.0011
3.7
N/A [11]
5.8
0.0006
0.0019
0.0013
0.0003
0.0016
0.0003
11,626.7
11,152.0
2,000.0
Total
(per Ton
Tree
of OCC Harvesting/
Virgin
Mfctring
Energy/
Releases
Utility
Energy/
Releases
(7)
W-T-E
MSW Combustion
Collection
Process
(2)
Avoided
Utility
Energy/
Releases
(3)
Total
Ash
(per Ton
Landfill
of OCC
Disposal Combusted)
(4)
OCC
Collection
(5)
MRF
Process
(6)
Transportation to
Market
Utility
Energy/
Releases
(7)
Recycled
Mfctring
Energy/
Releases
Total
(per Ton
of OCC
Recycled)
296.6
296.6
296.6
782.8
33.0
33.0
(7,176.8)
(7,176.8)
(7,176.8)
35.6
35.6
35.6
22,347.9
9,053.7
6,835.7
989.0
989.0
989.0
282.7
282.7
282.0
42.2
42.2
42.2
205.2
205.2
205.2
16,866.7
16,866.7
13,798.2
18,385.8
18,385.8
15,316.6
18,891.5
14,059.2
14.8
8.3
21.5
3.4
6.5
0.2
262.5
262.5
3.2
0.7
0.45
6,918.2
2,560.6
10.6
7.4
20.9
3.4
6.5
0.21
47.3
47.3
0.57
0.13
0.08
2,207.1
5.3
1.3
0.27
0.39
(896.7)
(909.3)
(4.1)
(2.9
(7.7)
5.7
5.7
0.07
0.02
0.01
8,544.1
1,972.0
11.6
5.6
14.1
3.4
6.5
0.2
157.7
157.7
1.9
0.4
0.3
31.7
31.7
0.17
0.11
0.29
6.7
6.7
0.08
0.02
0.01
33.0
33.0
0.28
0.05
0.06
2,951.0
2,951.0
9.8
5.0
21.1
0.002
0.00
3,180.1
3,180.1
12.3
5.6
21.7
0.002
0.5
0.0
2,319.4
0.8
200.7
117.6
0.15
3.7
N/A [11]
5.8
0.0011
0.0044
0.0011
3.7
N/A [11]
5.8
0.0006
0.0019
0.0013
0.0002
0.0008
0.0002
180.0
0.5
(107.3)
0.02
392.0
0.49
163.8
0.02
0.10
162.7
210.0
537.2
(0.0006)
(0.0017)
(0.0012)
0.0000
0.0001
0.0000
3.7
N/A [11]
5.8
0.0006
0.0030
0.0006
0.0002
0.0005
0.0000
0.0000
0.0001
0.0000
0.0002
0.0006
0.0002
0.0009
0.0027
0.0018
3.6
N/A [11]
1.8
3.6
N/A[11]
1.8
1,927
1,927
9,779
9,779
Column b: PTF calculations (detailed in White Paper 10B), based on sources provided therein.
Column c: Franklin Associates, 1994 and PTF calculations (detailed in White Paper 10B), based on sources cited therein.
Column b: PTF calculations (detailed in White Paper 10B), based on sources provided therein.
Column c: Franklin Associates, 1994 and PTF calculations (detailed in White Paper 10B), based on sources cited therein.
Column e: Franklin Associates and PTF calculations (detailed in White Paper 10B), based on sources cited therein.
Column f: PTF calculations (detailed in White Paper 10B), based on sources provided therein.
Residue
Landfill
Disposal
26,766.7
14,222.2
12,004.3
9,779
1,643.0
1,643.0
1,643.0
9,779
28,937.1
16,392.6
14,174.7
NOTES:
Assumes 594 kwh of electricity generated by a utility is avoided by combusting one ton of OCC.
Assumes burning OCC yields 9 percent ash residue by dry weight, 25 percent moisture content as disposed.
(5) Assumes curbside collection of OCC.
(6) Assumes OCC is processed at a material recovery facility (MRF); values based on average of low tech and high tech MRF.
(11) Data are insufficient to allow calculation of a reliable estimate for average release.
SOURCES:
111
Table A-4: CUK Paperboard

Associated with Component Activities of Three Methods for Managing CUK Paperboard
a
Tree
Harvesting/
Transport

Nitrogen Oxides
Particulates
Sulfur Oxides
Solid Wastes
Waterborne Wastes
Suspended Solids
Virgin
Mfctring
Energy/
Releases
Collection
Utility Vehicle &
Energy/
Landfill
Releases Equipment
(7)
MSW
Landfill
(1)
1,815.8
1,815.8
1,815.8
27,400.0
12,930.0
10,895.1
527.4
527.4
527.4
290.1
290.1
3.5
0.8
0.5
7,757.0
2,369.0
10.2
7.8
20.0
3.0
4.8
0.35
84.1
84.1
1.0
0.23
0.14
0.9
182.0
107.9
0.26
0.0012
0.0049
0.0012
3.6
30.0
5.9
0.0006
0.0018
0.0012
0.0003
0.0016
0.0003
(Notes)

Total
Purchased
Fossil Fuel-Derived
11,300
Total
(per Ton
Tree
of OWP Harvesting/
Virgin
Mfctring
Energy/
Releases
Utility
Energy/
Releases
(7)
W-T-E
MSW Combustion
Collection
Process
(2)
Avoided
Utility
Energy/
Releases
(3)
Total
Ash (per Ton of
Landfill Paperboard Paperboard
Disposal Combusted) Collection
(4)
(5)
MRF
Process
(6)
Residue TransportLandfill
ation to
Disposal
Market
Utility
Energy/
Releases
(7)
Recycled
Total
Mfctring (per Ton of
Energy/ Paperboard
Releases Recycled)
29,743.2
15,273.2
13,238.3
1,815.8
1,815.8
1,815.8
27,400.0
12,930.0
10,895.1
296.6
296.6
296.6
782.8
33.0
33.0
(7,821.7)
(7,821.7)
(7,821.7)
49.1
49.1
49.1
22,522.7
7,302.9
5,268.0
989.0
989.0
989.0
282.7
282.7
282.0
42.2
42.2
42.2
205.2
205.2
205.2
16,000.0
16,000.0
12,124.0
17,519.1
17,519.1
13,642.4
11,626.7
11,152.0
19,757.9
13,895.2
14.7
8.8
20.6
3.0
4.8
0.4
290.1
290.1
3.5
0.8
0.50
7,757.0
2,369.0
10.2
7.8
20.0
3.0
4.8
0.35
47.3
47.3
0.57
0.13
0.08
2,207.1
5.3
1.8
0.27
0.39
(977.2)
(981.9)
(4.5)
(3.2)
(8.4)
7.8
7.8
0.10
0.02
0.01
9,332.1
1,737.6
11.8
5.8
12.6
3.0
4.8
0.4
157.7
157.7
1.9
0.4
0.3
31.7
31.7
0.17
0.11
0.29
6.7
6.7
0.08
0.02
0.01
33.0
33.0
0.28
0.05
0.06
2,605.0
2,605.0
9.9
6.0
20.0
0.0
1.6
0.0
2,834.1
2,834.1
12.4
6.6
20.6
0.0
1.6
0.0
2,000.0
2,291.1
0.9
182.0
107.9
0.15
248.4
(117.0)
0.02
422.4
0.49
163.8
0.02
0.10
205.6
209.8
579.8
3.6
30.0
5.9
0.0012
0.0049
0.0012
3.6
30.0
5.9
0.0006
0.0018
0.0012
0.0002
0.0008
0.0002
(0.0007)
(0.0019)
0.0000
0.0001
0.0001
0.0000
3.6
30.0
5.9
0.0006
0.0030
0.0006
0.0002
0.0005
0.0000
0.0000
0.0001
0.0000
0.0002
0.0006
0.0002
0.0011
0.0034
0.0022
2.1
5.0
1.7
2.1
5.0
1.7
1,927
1,927
11,300
11,300
11,300
NOTES:
Assumes 642 kwh of electricity generated by a utility is avoided by combusting one ton of material.
Assumes burning yields 13 percent ash residue by dry weight, 25 percent moisture content as disposed.
(5) Assumes curbside collection of material.
(6) Assumes material is processed at a material recovery facility (MRF); values based on average of low tech and high tech MRF.
by the virgin or recycled and paper mill; energy and air emissions have been incorporated into the adjacent manufacturing energy/releases column.
SOURCES:
Column b: PTF calculations (detailed in White Paper 10C), based on sources provided therein.
Column c: Franklin Associates, 1994 and PTF calculations (detailed in White Paper 10C), based on sources cited therein.
Column e: Franklin Associates and PTF calculations (detailed in White Paper 10C), based on sources cited therein.
Column f: PTF calculations (detailed in White Paper 10C), based on sources provided therein.
112
Table A-5: SBS Paperboard

Associated with Component Activities of Three Methods for Managing SBS Paperboard
a
Tree
Harvesting/
Transport
Virgin
Mfctring
Energy/
Releases
Collection
Utility Vehicle &
Energy/
Landfill
Releases Equipment
(7)
1,908.5
1,908.5
1,908.5
38,400.0
16,900.0
13,250.1
527.4
527.4
527.4
305.0
305.0
3.7
0.8
0.5
10,799.0
2,872.0
14.4
11.3
26.9
2.4
5.7
0.37
84.1
84.1
1.0
0.23
0.14
1.0
382.0
193.6
0.26
0.0013
0.0051
0.0013
6.1
81.0
9.8
0.0011
0.0032
0.0021
0.0003
0.0016
0.0003
(Notes)

Total
Purchased
Fossil Fuel-Derived

Nitrogen Oxides
Particulates
Sulfur Oxides
Solid Wastes
Waterborne Wastes
Suspended Solids
Total
(per Ton of
Tree
MSW Paperboard Harvesting/
Landfill Landfilled) Transport
(1)
Virgin
Mfctring
Energy/
Releases
Utility
Energy/
Releases
(7)
W-T-E
MSW Combustion
Collection
Process
(2)
Avoided
Utility
Energy/
Releases
(3)
Total
Ash (per Ton of
Landfill Paperboard Paperboard
Disposal Combusted) Collection
(4)
(5)
MRF
Process
(6)
Transportation to
Market
Utility
Energy/
Releases
(7)
Recycled
Total
Mfctring (per Ton of
Energy/ Paperboard
Releases Recycled)
296.6
296.6
296.6
782.8
33.0
33.0
(7,821.7)
(7,821.7)
(7,821.7)
49.1
49.1
49.1
33,615.4
11,365.6
7,715.6
989.0
989.0
989.0
282.7
282.7
282.0
42.2
42.2
42.2
205.2
205.2
205.2
16,000.0
16,000.0
12,124.0
17,519.1
17,519.1
13,642.4
11,626.7
11,152.0
22,814.7
14,413.1
19.1
12.3
27.6
2.4
5.7
0.4
305.0
305.0
3.7
0.8
0.52
10,799.0
2,872.0
14.4
11.3
26.9
2.4
5.7
0.37
47.3
47.3
0.57
0.13
0.08
2,207.1
5.3
1.8
0.27
0.39
(977.2)
(981.9)
(4.5)
(3.2)
(8.4)
7.8
7.8
0.10
0.02
0.01
12,388.9
2,255.4
16.2
9.3
19.5
2.4
5.7
0.4
157.7
157.7
1.9
0.4
0.3
31.7
31.7
0.17
0.11
0.29
6.7
6.7
0.08
0.02
0.01
33.0
33.0
0.28
0.05
0.06
2,605.0
2,605.0
9.9
6.0
20.0
0.030
1.6
0.0
2,834.1
2,834.1
12.4
6.6
20.6
0.030
1.6
0.0
2,000.0
2,576.8
1.0
382.0
193.6
0.15
248.4
(117.0)
0.02
708.1
0.49
163.8
0.02
0.10
205.6
209.8
579.8
6.1
81.0
9.8
0.0013
0.0051
0.0013
6.1
81.0
9.8
0.0011
0.0032
0.0021
0.0002
0.0008
0.0002
(0.0007)
(0.0019)
0.000
0.0001
0.0001
0.0000
6.1
81.0
9.8
0.0006
0.0030
0.0006
0.0002
0.0005
0.0000
0.0000
0.0001
0.0000
0.0002
0.0006
0.0002
0.0011
0.0034
0.0022
2.1
5.0
1.7
2.1
5.0
1.7
1,927
1,927
20,500
20,500
Column e: Franklin Associates and PTF calculations (detailed in White Paper 10C), based on sources cited therein.
Column f: PTF calculations (detailed in White Paper 10C), based on sources provided therein.
Residue
Landfill
Disposal
36,400.0
16,900.0
13,250.1
20,500
1,908.5
1,908.5
1,908.5
20,500
40,825.9
19,335.9
15,686.0
NOTES:
Only carbon dioxide and methane in landfill are gas included in atmospheric emissions; methane has been converted to carbon dioxide equivalents using a molecular ratio of 25:1 and a weight ratio of 69:1.
Assumes 642 kwh of electricity generated by a utility is avoided by combusting one ton of material.
Assumes burning yields 13 percent ash residue by dry weight, 25 percent moisture content as disposed.
(5) Assumes curbside collection of material.
(6) Assumes material is processed at a material recovery facility (MRF); values based on average of low tech and high tech MRF.
SOURCES:
113
When re c ove red paper prices are within their historical

range, recycling-based manufacturing is generally less costly
than virgin pulp and paper manufacturing for the grades of
paper that have traditionally contained some re c yc l e d
content (commercial-grade tissue, corrugating medium,
linerboard, 100% recycled paperboard and newsprint in
some cases). As technology evolves and as opportunities arise
to fit deinking plants into incremental expansions of
capacity for printing and writing paper, re c ycling is
becoming a viable option for manufacturers of printing and
writing paper as well. See Paper Task Force White Paper No.
2, Economics of Recycling as an Alternative to Traditional
Means of Solid Waste Management and White Paper No. 9,
Economics of Manufacturing Virgin and Re c yc l e d - C o n t e n t
Paper.
11
Virgin pulping systems can also be expanded incrementally
in some cases, but tend to reach certain basic limits
determined by equipment such as re c ove ry boilers, as
discussed in Chapter 5.
12
American Forest & Paper Association, Paper, Paperboard &
Wood Pulp, 1995 Statistics, Washington, DC: AF&PA ,
September, 1995, p. 56.
13
Based on personal communications with George Brabeck,
Weyerhaeuser, Chicago, IL; Ann Tennes, Solid Waste Agency
of Cook County, IL. November 2, 1995. For more
information, contact Ann Tennes, Solid Waste Agency of
Cook County, 1616 East Golf Road, Des Plaines, IL, 60016.
See also, St e ve Ap t h e k e r, Making the Big Jump in
Commercial Recycling, One Small Business at a Time,
Resource Recycling, November, 1995, pp. 16-26.
14
Contact Dana Dr a p e r, exe c u t i ve dire c t o r, No rt h e a s t
Resource Recovery Association, P.O. Box 721, Concord,
NH, 03302; (609) 224-6996.
15
Federal Register 49992, October 2, 1991.
16
The designation of over-issue materials in the preconsumer
category is contained in the Resource Conservation and
Recovery Act (RCRA), section 6002 (e).
17
Federal Register 49992, October 2, 1991.
18
The formula for measuring the recycled content of paper as
a percentage of total fiber weight is: (Recovered paper x
yield)[(virgin pulp x yield) + (recovered paper x yield)]= %
recycled fiber content.
10
ENDNOTES
Jaakko Pyry Consulting, Ma rket Potential for Of f i c e
Wastepaper in the No rt h e a s t, Prepared for the Council of
States Governments Eastern Regional Conference and the
Northeast Recycling Council, September 21, 1991.
2
and Paper Review, Bedford, MA: RISI, July, 1995, p. 240.
3
Franklin Associates, Ltd., Evaluation of Proposed New Recycled
Paper Standards and Definitions, Washington, DC: Recycling
Advisory Council, 1991, Table A-2. (The table provides a
projection for 1995).
4
Franklin Associates, Characterization of Municipal Solid Waste
in the United St a t e s, 1994 Update, pre p a red for U.S.
Solid Waste Division, Washington, DC, Re p o rt No.
EPA/530-S-94-042, November 1994.
5
American Fo rest & Paper Association, 1995 An n u a l
Statistical Summary, Recovered Paper Utilization, Washington,
DC; AF&PA, April 1995, p. 81.
6
The recovery rate, or collection of used paper for recycling,
is a slight overestimate, because it divides collected bales of
re c ove red paper (which include additional moisture and
contaminants) by new production plus net imports (which
are clean and drier). Paper that is imported into the United
States in the form of packaging for finished products is not
counted in the base of paper available for recycling. Likewise,
the utilization rate of recovered fiber by U.S. paper mills is
not the same as average industry-wide re c ycled content,
because some recovered fiber and contaminants in recovered
paper used by mills becomes a manufacturing process residue
rather than new product.
7
American Fo rest & Paper Association, 1995 An n u a l
Statistical Summary, Recovered Paper Utilization, Washington,
DC; AF&PA, April 1995, p. 81.
8
Estimate provided by the American Fo rest & Pa p e r
Association, based on projections of recovered paper use from
1993-2000 (AF&PA projection) and the average capital cost
per ton of capacity (RISI estimate), August 29, 1995.
9
Analysts Expect Rebound in Wastepaper to Continue Through
1995 and Beyond, Paper Recycler, January 2, 1995, pp. 1-8.
1
114
See White Paper No. 9 for a list of deinked market pulp mills
operating, under construction or financed in the United
States.
20
Estimates based on data from the Canadian Pulp and Paper
Association, Recycled Content Newsprint Capacity; North
America, Montreal: CPPA, January, 1995 and Resource
Information Systems, Inc., RISI Long Term Paper Review,
Bedford, MA: RISI, July, 1995, pp. 69, 77.
21
Chicago Board of Trade Re c yclables Exchange Pro j e c t
Overview, CBOT, September, 1995.
22
The Recycled Paper Coalition, statement, August 15, 1994.
23
Recycled Paper Coalition, 1994 Annual Report, May 15,
1995, p. 5.
24
RCRA section 6002(e) as amended by the Hazardous and
Solid Waste Amendments of 1984 required the U.S. EPA to
issue a procurement guideline for paper. Section 6002(c)
requires federal purchasing agencies to buy paper products
containing the highest levels of postconsumer materials
practicable, as long as the products meet re a s o n a b l e
p e rformance standards, are reasonably available, and
reasonably priced. The EPAs guideline can be found in 40
CFR Part 250, 53 Federal Register 23546, June 22, 1988.
25
In the United States, landfilling is used to manage about
80% of the MSW that is not recycled, while waste-to-energy
incineration manages virtually all of the remaining 20%. See
Franklin Associates, C h a racterization of Municipal Solid
Waste in the United States, 1994 Update, prepared for U.S.
EPA/530-S-94-042, November 1994. This 4-to-1 ratio was
applied to the landfill- and incinerator-specific data
developed in our analysis in order to estimate energy use and
environmental releases associated with disposal of used paper
as part of MSW.
26
Other activities involved in growing trees that may result in
net emissions of CO2 are not included here. Examples of
such activities are soil disturbance associated with preparing
a site for tree planting and energy or materials used in the
production of fertilizers used in forests.
27
Franklin Associates, Ltd., The Role of Recycling in Integrated
Waste Management to the Year 2000, pre p a red for Ke e p
America Beautiful, Inc., September 1994, Appendix I, p. 8.
19
In Figures 2 and 6-9, the comparison shown is between the

re c ycled production plus re c yc l i n g system and the v i r g i n
production plus waste management system. The latter system
represents a weighted average of the virgin production plus
landfilling and virgin production plus incineration systems
shown in the tables; these systems have been weighted on the
basis of national estimates for the re l a t i ve use of MSW
landfilling (used for 79.7% of discarded paper, after
recycling) and MSW waste-to-energy incineration (used for
20.3% of discarded paper, after re c ycling). Fr a n k l i n
Associates, Characterization of Municipal Solid Waste in the
United St a t e s, 1994 Update, pre p a red for U.S.
EPA/530-S-94-042, November 1994.
29
Because of greater availability of data, our quantitative
comparison is based on collection of re c ove red paper
t h rough residential curbside collection programs. We
recognize that other types of systems (e.g., drop-off centers
and collection from commercial sources) re p resent the
majority of total paper recovery. This assumption of curbside
collection overstates the energy use and associated
environmental releases associated with collection of paper,
especially for grades such as old corrugated containers and
office paper that are collected largely from commerc i a l
sources through more efficient systems.
Similarly, our analysis includes processing of recovered
paper at material recovery facilities (MRFs). Because some
recovered paper, especially that from commercial sources,
bypasses such intermediate processing and can be delivered
directly to the mill, this assumption too probably overstates
energy use associated with the recycling option.
30
Bill Moore, How Recycling is Changing the Structure of
the Pulp and Paper Industry, Resource Recycling, September,
1994, p. 83-86.
31
Solid Waste Digest, No rtheast, Southern and We s t e r n
editions, De c e m b e r, 1994, p. ii (each edition). Wi l l i a m
Ferretti, director, Office of Recycling Market Development,
New York State Department of Economic Development,
letter, May 12, 1995.
32
The survey also counted 3,202 facilities for composting yard
trimmings. Robert Steuteville, The State of Garbage in
28
115
America: Bi o Cycle Nationwide Su rve y, Bi o Cyc l e, Ap r i l

1995, pp. 54-63.
33
Efficiencies can be gained by redesigning collection trucks so
they can pick up trash and recyclable materials at the same time,
or greater quantities of re c yclable materials than earlier
generation trucks. Changes in collection scheduling and routing,
in home and commercial source separations systems and in
paper processing equipment, can also help lower net costs.
34
For insights on the cost of recycling based on actual data
from surveys of U.S. cities, see: Barbara Stevens, Curbside
Collection by the Numbers: Results of a National Survey,
Resource Recycling, August 1994. Barbara Stevens, The Cost
of Commercial Recycling Collection, Resource Recycling,
December, 1994, pp. 36-40. Barbara Stevens, Lessons from
High Achievers: Cities with Successful Curbside Recycling
Programs, Resource Recycling, October, 1995, pp. 58-63.
35
St e ve Ap o t h e k e r, Curbside Re c ycling: The Se c o n d
Generation, Resource Recycling, April, 1995, pp. 38-50.
36
Paper Task Force White Paper No. 2.
37
Ontario Multi-Materials Recycling, Inc., Markets Re p o rt :
Appendix C, Re c ycling Contract Review: Interim Re p o rt,
Toronto: Resource Integration Systems, Inc.
38
For example, One informal survey of 66 communities in
the Minneapolis-St. Paul area found that 90 percent did not
h a ve contracts that allowed them to share in mark e t
revenues. The missed revenue adds up to $13 million per
year, or $24 per household. Steve Apotheker, Ask and You
Shall Receive, but Many Communities Dont, Re s o u rc e
Recycling, September, 1995, pp. 21- 26. The article includes
suggestions for revenue-sharing contracts with recycling
collection companies.
39
Analysis in White Paper No. 9.
40
For the low price scenario, we used the lowest U.S. average
price for a specific grade of recovered paper that occurred in
the 1991-1993 period. For the high price scenario, we
used U.S. average prices for specific grades as of June 1995.
For the middle of the range, the Task Force used projected
t re n d price estimates provided by Jaakko Pyr y
Consulting, Inc., November 1995.
41
The Jaakko Pyry trend price estimates are based on an
analysis of several factors: new capacity coming on-line
(affecting the balance of supply and demand), the price that
mills can afford to pay in the long term, increased collection

of re c ove red paper in response to high prices and fiber
shifting within the paper industry (makers of lower-value
recycled paper products shifting to lower-cost recovered
paper furnishes). The trend prices also reflect expectations of
aggressive action by mills and recycling collectors to expand
the collection infrastructure. These projections are similar to
those made by other experts in the field, such as Franklin
Associates and T h o m p s o n - Avant, Inc. Paper Re c yc l e r,
January, 1995. Mary Cesar, senior consultant, Jaakko Pyry
Consulting, personal communication, April 14, 1995.
42
and Paper Review, Bedford, MA: RISI, July, 1995, pp. 208,
215.
43
Haynes R.W. et al. The 1993 RPA Timber Assessment Update,
USDA Forest Service, General Technical Report RM-259,
Fort Collins, CO: USDA Forest Service, Rocky Mountain
Forest and Range Experiment Station, March 1995.
44
Resource Information Services, Inc., RISI Pulp & Paper
Review, Bedford, MA: RISI, April, 1995, p. 209.
45
Jaakko Pyry, 1994 Global Fiber Resources Situation: The
Challenges for the 1990s, presentation distributed by Jaakko
Pyry Consulting, Tarrytown, NY, October 1994.
46
American Forest & Paper Association Paper, Paperboard &
Wood Pulp, Washington, DC: AF&PA, September, 1995, p.
33.
47
American Forest & Paper Association, 1995 Statistics: Paper,
Pa p e r b o a rd & Wood Pu l p, Washington, DC: AF&PA ,
September, 1995, p. 33.
48
Containerboard market awash in production as new capacity
ramps up better than expected, Pulp & Paper Week, October
9, 1995, pp. 1-3.
49
American Paper Institute, Paper, Paperboard, Wood Pulp
Capacity; 1989-1993, New York: API, 1990, p. 27.
50
Staying Competitive with Virgin is Now Long-Te r m
Strategy for Deinked Pulp, Paper Recycler, June, 1995, pp.
1-6.
51
Peter Ince, Recycling and Long-Range Timber Outlook, U.S.
Forest Service, General Technical Report RM-2, February
1994, p. 21.
52
In 1994, apparent world consumption of paper was 269.59
million tons; apparent U.S. consumption was 88.79 million
R
116
tons, or 32.9% almost one-third. Resource Information

Systems, Inc., RISI Pulp & Paper Review, April 1995, p. 221.
The recovery rate in the United States in 1994 was 40%
(AF&PA), meaning that 60% of all paper was not recovered.
60% of 32.9% is 19.7%.
53
This level of increase is consistent with the American Forest
& Paper Associations goal of 50% paper recovery in the year
2000, compared to 40% recovery in 1994. Both of these
figures include preconsumer paper scrap; the potential for
postconsumer re c ove ry is higher on a percentage basis
(relatively more is still being disposed).
54
Non-fiber materials made up the difference between virgin
and re c ycled fiber use and total paper pro d u c t i o n .
Consumption of recovered paper does not equate to recycled
content due to losses of some fiber in processing. RISI Pulp
& Paper Yearbook, RISI Pulp & Paper Review.
55
Pa p e r b o a rd and Wood Pu l p, Washington, DC: AF&PA ,
September 1995, pp. 11, 31.
56
We have assumed here that 78% (by weight) of a sheet of
printing and writing paper is comprised of fiber, the
remainder being fillers, coatings and moisture (see White
Paper No. 10A). Hence producing 1 ton of paper requires
0.78 tons of processed fiber per ton of paper 0.50 tons of
unprocessed fiber per ton of trees 0.45 tons of processed
fiber per ton of unprocessed fiber = 3.47 tons of trees.
57
The mill utilization rate for recovered paper was 6.2% in
1989. The mill utilization rate is higher than the average
recycled content, measured by fiber weight, due to the loss of
contaminants and fillers in the deinking process and the fact
that recycled content is measured by fiber weight, not the total
weight of the paper. American Forest & Paper Association,
1994 Annual Statistical Summary: Recovered Paper Utilization,
Washington, DC; AF&PA, May 1994, pp. 11, 12, 89.
58
Based on lists of U.S. paper mills developed in White Paper
No. 9.
59
In t e rv i ews and written comments by re p re s e n t a t i ves of
Xerox Corporation, March 10, 1994, and June 7, 1995; of
Copytex, September 15, 1994. See also Paper Task Force
White Papers No. 1 and 8.
60
See White Paper No. 9 for a full analysis.
61
In some cases, such as 100% re c ycled paperboard ,
R
manufacturing costs using recycled fiber are lower than the

virgin competition, even with high recovered-paper prices. In
general, prices for finished paper products have risen, so that
p e rcentage profit margins have held the same or eve n
increased, despite the rise in recovered-paper prices. Some
100% recycled-paper producers have sunk investments in
recycling technology, so their use of recovered paper is not
discretionary, unlike printing and writing paper mills using
deinked market pulp. Producers are also selling finished
products (boxes and cartons) in mature markets where there
are a wide range of products with different levels of recycled
content and substantial competition.
62
63
Price Watch, Pulp & Paper Week, October 6, 1995, p. 6.
St e ve Semenchuck, SRFI, personal communication,
November 2, 1995.
64
See White Paper No. 9.
65
See Paper Task Force White Paper No. 9 for a more detailed
quantitative analysis.
66
Mills utilizing existing equipment in their recycling systems
include Fraser Paper Ltd. in Madawaska, ME, Boise Cascade
Corp. in Vancouver, WA and Westvaco Corp. in Tyrone, PA.
Mills based on a 100% deinked production that have
upgraded their systems include P.H. Glatfelter Co. in
Neenah, WI, Cross Pointe Paper Co. in Miami, OH, and
Georgia-Pacific Corp. in Kalamazoo, MI.
67
Union Camp in Franklin, VA.
68
Daniel Mulligan, Finding an Economic Alternative from
Outside the Paper Industry for Processing Recovered Paper
Materials, presented at Wastepaper VI Confere n c e ,
Chicago, IL, May 9-12, 1995.
69
Boise Cascade at Jackson, AL and International Paper at
Selma, AL.
70
Paper Task Force, White Paper No. 9.
71
The paper industr y sometimes uses a more complex
classification. Semi-commodity papers include carbonless,
book, ledger, map, cigarette and greeting card papers. Semispecialty papers include electrical, coffee filter, currency and
fine stationary papers. Specialty papers include teabag,
gasket, air/liquid filter and medical papers. Specialty Paper;
Heading for Uncharted Waters, Pima Magazine, October,
1995, pp. 34-36.
117
Westvaco in Tyrone, PA and International Paper in Corinth,

NY. The latter mill makes both coated groundwood and
freesheet papers, but is converting to primarily freesheet
grades.
73
In 1995, Consolidated Papers purchased the Su p e r i o r
Recycled Fiber Industries (SRFI) deinked market pulp mill
in Duluth, MN along with two paper mills from Pentair,
Inc. Repap purchased the relatively small Refibre deinkedmarket pulp mill in Appleton, WI, which sends the majority
of its output to Repaps coated paper mill in Kimberly, WI.
74
Fraser Paper Ltd. in Madawaska, ME and Haindl Papier
GmbH in Walsum, Germany manufacture coated
g roundwood paper using deinked pulp obtained fro m
n ewspapers and magazines. Bow a t e r, Inc. in East
Millinocket, ME and United Paper Mills Ltd. (Yhtyneet
Paperitehtaat Oy) in Kaipola, Finland operate mills that
primarily manufacture recycled-content newsprint but also
have the capacity to used deinked mechanical fiber in coated
papers.
75
Champion International at Shelton, TX, Pulp and Paper
Project Report, November, 1995.
76
The term containerboard includes chip and filler boards,
which are mainly used as internal partitions and for other
industrial uses, as well as linerboard and corru g a t i n g
medium, but these are comparatively minor uses and are not
covered in this report.
77
American Forest & Paper Association, Paper, Paperboard and
Wood Pulp - 1995 Statistics, Washington, DC, September
1995, pp. 14-15.
78
We have assumed here that 94% (by weight) of corrugated
boxes is comprised of fiber, the remainder being moisture. The
yield of unbleached kraft pulping to produce linerboard is
assumed to be 57%, while that for semi-chemical pulping used
to produce corrugating medium is assumed to be 75%.
Assuming that a corrugated box is 33% medium and 67%
linerboard by weight, the average yield for the box is 63%. (See
White Paper No. 10B.) Hence producing 1 ton of paper
requires 0.94 tons of processed fiber per ton of paper 0.50
tons of unprocessed fiber per ton of trees 0.63 tons of
processed fiber per ton of unprocessed fiber = 2.98 tons of trees.
79
Data from Ja c o b - Sirrine Consultants re p o rted by the
American Forest & Paper Associations comments on Paper
72
Task Force White Paper No. 6A, Functionality Issues for

Corrugated Packaging Associated with Recycled Content, Source
Reduction and Recyclability.
80
81
Paper Task Force White Paper No. 6A.
82
Franklin Associates, Ltd., Evaluation of Proposed Ne w
Recycled Paper Standards and Definitions, Washington, DC:
Recycling Advisory Council, 1991, Table A-2. (The table
provides a projection for 1995).
83
Paper Task Force White Paper No. 6A.
84
Paper Task Force White Paper No. 9 analysis.
85
Vivian Toy, Paper Recycler will Build Plant on S.I., New
York Times, August 2, 1995, p. 132.
86
David Null, Economics of Mini-Mills vs. Large-Scale Kraft
L i n e r b o a rd Mills, Sixth International Containerboard
Conference, New York, NY September 16-18, 1994.
87
For example, International Paper converted its Oswego, NY
printing and writing paper mill to 100% recycled linerboard
production, Bay State Paper in Hyde Park, MA converted a
printing and writing paper mill to make 100% recycled
c o r rugating medium. Stone Container is conve rting a
linerboard machine and a newsprint machine in Snowflake,
AZ to make 100% recycled corrugating medium. Pulp &
Paper Project Report, June 30, 1995, pp. 1-3.
88
Fra nklin Associates, Ltd., The Role of Re c ycling in
Integrated Waste Management to the Year 2000, prepared for
Keep America Beautiful, Inc., September 1994, Table 2-4,
pp. 2-12.
89
How a rd Ingram, Vice President, Paper Re c yc l i n g
International, personal communication, October 14, 1994.
90
Pratt to build m i l l i g a t o r s across the U.S. to supply
independent converters, Pulp & Paper Week, October 2,
1995, pp. 1-5.
91
U.S. Environmental Protection Agency, Characterization of
Municipal Solid Waste in the United States: 1994 Update, EPA
530-S-94-042, November 1994, pp. 67, 69 and 70.
92
The Franklin Associates numbers also include an estimate of
the amount of corrugated packaging that arrives in the
United States as secondary packaging for other imported
goods, which AF&PA does not consider.
93
American Forest & Paper Association, 1993 Recovered Paper
Statistical Highlights, Washington, DC: AF&PA, 1994, p. 16.
R
118
Franklin Associates, Ltd., The Outlook for Paper Recovery to

the Year 2000, prepared for the American Forest & Paper
Association, November 1993; Fred Iannazzi and Richard
Strauss, OCC: Prices to Rise as Supply Falls Sh o rt of
Demand, Pulp & Paper International, November 1994, pp.
46-47; and personal communication with Fred Iannazzi,
Andover International Associates.
95
Contact Terry Serie, American Forest & Paper Association,
1111 19th St., NW Suite 800, Washington, DC, 20036,
(202) 463-2700.
96
Joseph Hanlon, Handbook of Package En g i n e e r i n g, 2nd
Edition, Lancaster: Technomic Publishing Co., 1992, p. 6-2.
97
The abbreviations for coated natural kraft (CNK) and
solid unbleached sulfate (SUS) are registered trademarks of
Mead Corp. and Riverwood International, respectively, the
only two producers of this grade.
98
American Paper Institute, The Dictionary of Paper, New
York: API, 1980; Paperboard: Steady Growth Expected,
Pulp & Paper, January, 1990; and Peter Bunten, American
Fo rest & Paper Association, personal communication,
January, 1995.
99
Pa p e r b o a rd production re p o rted in the folding cart o n
category also includes packaging such as blister packs and
record jackets. American Forest & Paper Association, 1995
Statistics: Paper, Paperboard and Wood Pulp, Washington,
DC: AF&PA, September, 1995, p. 13.
100
1994 Pulp & Paper Fa c t b o o k, San Francisco: Mi l l e r
Freeman, 1994.
101
Pa p e r b o a rd and Wood Pu l p, Washington, DC: AF&PA ,
September, 1995, p. 22, 26.
102
As in the case of corrugated boxes, CUK folding cartons
were assumed to be 94% fiber by weight, and the yield of
the process for making CUK folding cartons which, like
corrugated linerboard, are unbleached was also assumed
to be 57%. Hence producing 1 ton of paper requires 0.94
tons of processed fiber per ton of paper 0.50 tons of
unprocessed fiber per ton of trees 0.57 tons of processed
fiber per ton of unprocessed fiber = 3.30 tons of trees.
As in the case of bleached printing and writing papers, SBS
folding cartons were assumed to be 78% fiber, and the yield
of the process for making SBS folding cartons which are
94
bleached was assumed to be 45%. Hence producing 1

ton of paper requires 0.78 tons of processed fiber per ton of
paper 0.50 tons of unprocessed fiber per ton of trees
0.45 tons of processed fiber per ton of unprocessed fiber =
3.47 tons of trees.
103
1994 Pulp & Paper Fa c t b o o k, San Francisco: Mi l l e r
Freeman, 1994, p. 278.
104
Leo Mu l c a h e y, Bleached Board Division, We s t va c o ,
personal communication, March 13, 1995.
105
It should be noted that paperboard for folding cartons is
sold on an area basis (dollars per 1000 square feet), rather
than a weight basis. Resource Information Systems, Inc.,
Paper Packaging Monitor, New Bedford, MA: RISI, March
1995, p. 4.
106
Data provided by Re s o u rce Information Systems, In c . ,
1995.
107
Charles Spencer and Matt Berler, Paper and Packaging:
Surpassing the Cost Curve in 1995, Morgan Stanley U.S.
Investment Research, February 24, 1995, p. 1.
108
These data are for 20-pt. clay-coated recycled paperboard
produced at northern U.S. mills. Resource Information
Systems, Inc., Pulp and Paper Review, New Bedford, MA:
RISI, April 1995.
109
These communities include Seattle, WA, DuPage County,
IL, St. Paul, MN, Santa Monica, CA, and numerous towns
and cities in New Jersey.
110
Loreen Ferguson, RN: The Effects on Fibres of Multiple
Re c ycles, 1993 Re c ycling Sy m p o s i u m, Atlanta, GA:
Technical Association for the Pulp and Paper In d u s t ry,
1993, pp. 215-229. Mousa Nazhad and Laszlo Paszner,
Fundamentals of Strength Loss in Recycled Paper, Tappi
Journal, September, 1994, pp. 171-179.
111
Barbara Crowell, Increased Utilization of Recycled Fibers:
Impact on Corrugated Board Performance, presented at
PACK3 conference, Brussels, Belgium, May 3-4, 1993.
112
American Forest & Paper Association, Graphic Evidence,
Pro g ress in Pr i n t i n g - Writing Paper Re c ove r y and
Recycling, November, 1994.
FOREST
MANAGEMENT
I
Introduction
II
Recommendations for purchasing
paper products made from fiber acquired
through environmentally preferable
forest management practices
III
Purchaser implementation options
IV
Environmental and economic findings
V
120
I. INTRODUCTION
FOREST
MANAGEMENT
This chapter and the Paper Task Force recommendations on forest

management are intended to:
Enhance the awareness and knowledge of purchasers and users
of paper, by providing clear information on the consequences of

forest management practices used to produce paper products.
Formulate a number of straightforward actions that purchasers
can take, to demonstrate their desire for environmentally preferable forest management to their existing and prospective suppliers
of paper products, thereby recognizing existing sound management practices and helping to spur needed changes.
Provide specific performance measures purchasers can use in
evaluating and comparing their suppliers practices that will allow

them to make environmental considerations associated with forest
management an explicit purchasing criterion, to be considered
alongside more traditional criteria such as cost and product performance.
This chapter presents the Paper Task Forces recommendations

and implementation options for advancing environmentally
preferable forest management practices in the production of
pulpwood used to make paper and paperboard products. It also
provides a summary of the supporting rationale for the recommendations, including the key findings from the Task Forces
extensive research on both environmental and economic aspects
of forest management.
The remainder of this section provides the reader with
important background information and a context for understanding the Task Forces recommendations, findings and rationale for the recommendations. This section also includes an
overview of the activities that together comprise forest management. Section II presents the Task Forces recommendations,
along with a summary of the supporting rationale. Section III
presents implementation options for purchasers seeking to take
action on the Task Forces recommendations. Section IV presents the Task Forces findings on environmental and economic
aspects of forest management. These findings are taken directly
from the Task Forces primary research documents on forest
management White Papers Nos. 4 and 11 which are contained in Volume II of this report and provide the full rationale
and documentation for the findings. Finally, Section V provides
answers to several frequently asked questions that purchasers
may ask or be asked.
How Is Forest Management Relevant

to Paper Purchasers?
To most purchasers and users of paper, at least until ve ry
recently, forest management has appeared far removed from
their vocation, even to those who are generally aware of and
concerned about environmental issues associated with paper.
Such concerns have typically found their expression among purchasers in debates or decisions about the recycled content of
paper or about whether and how to recycle it, or, more recently,
about certain aspects of how the paper was manufactured. The
121
prominent public discourse that has been swirling about such

topics as clearcutting, old-growth forests, and spotted owls and
red-cockaded woodpeckers may seem of only more general
interest or concern, quite removed from day-to-day decisions
about what type of paper to buy or how to manage it after use.
For several reasons, however, such issues are in fact directly
relevant to purchasers and users of paper who seek a full understanding of the environmental consequences of their decisions
concerning the paper they buy and use. First, understanding
the environmental differences between virgin and recycledpaper production, use and post-use management re q u i re s
assembling a complete picture. This means not only examining
differences in recycled and virgin manufacturing processes and
in waste disposal vs. material recovery systems, but also considering the upstream impacts associated with acquiring virgin
fiber from forests.2
Second, no matter how much recycling is done, a large fraction of paper and paper products will continue to be made
using virgin fiber acquired from forests. For this virgin fiber, the
relevance of forest management practices to paper purchasing is
quite direct: environmental impacts (positive or adverse) arising
from such practices can be attributed to the resulting fiber, and
hence to pulp and paper products made using such fiber. Just as
purchasers may care about and want to better understand
and may seek to use their purchasing power to influence the
manner in which the paper products they use are made or managed after use, so too with how that virgin fiber is acquired.
In the largest sense, purchasers and users of paper bear a
share of the responsibility for environmental impacts arising
from all of the activities required to produce and manage this
material. Just as with impacts from manufacturing and used
paper management, forest management for fiber production
whether on public or private lands can impinge on a range of
public goods and values, including water quality, wildlife habitat, preservation of natural forest ecosystems and conservation
of biodiversity. The Paper Task Force believes that implementing these recommendations provides a way that purchasers can
both proactively acknowledge their responsibility and, through
their purchases, promote the use of environmentally preferable
forest management practices. In this way, purchasers also will be
responding to the concerns of a growing segment of their customers, who understand and are increasingly outspoken about
the link between paper and forests.
In many cases, it is difficult or impossible to isolate forest
management for purposes of fiber production from that associated with production of solid wood products. While fiber used
in pulp and paper manufacture may be derived directly from
trees grown for pulpwood, it often comes indirectly from trees
grown mainly for solid wood products. Even in such cases, significant amounts of pulpwood are produced. Typically, forest
managers intentionally plant a higher density of trees than is
ultimately desired at final harvest; the excess trees are thinned in
the middle of the life of a stand of trees and sold as pulpwood.
In addition, some of the trees cut at final harvest will not be
suitable for use in solid wood products, and are again used as
pulpwood. Finally, logging and sawmill residues from the production of lumber also constitute a significant source of pulpwood. Revenue from all these sources of pulpwood production
is a significant contributor to the overall economics of forest
management, even where solid wood is the primary product.
Methodology and Scope of the Task Forces

Work on Forest Management
The Task Force conducted extensive research on forest management, including a thorough review of published articles and
papers on environmental and economic dimensions of forest
management, a review of existing regulatory and voluntary
methods of mitigating environmental impacts, and information
gathered from Task Force technical visits, presentations to the
Task Force by experts, and other interviews with experts. As an
additional step in the research process, the Task Force assembled
a panel of experts from several sectors to discuss the issues associated with forest management for solid wood or fiber production. Panelists discussed an issue paper that had been prepared by
the Task Force, which laid out the relevant environmental issues
surrounding forest management, as well as the range of perspectives and opinion on those issues held by various stakeholders.
The issue paper was also reviewed by several other outside
experts. The Task Force then drafted two technical White Papers
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122
covering environmental and economic aspects of forest management. These papers were subject to extensive expert review and
revised based on the comments received. The findings from
these White Papers are presented later in this chapter. Finally,
the Task Force conducted a series of meetings with several organizations to discuss the implications of the findings for our recommendations on forest management.
The scope of the Task Forces research encompassed the following issues:
General topics
The context of pulpwood production in the forested landscape, including land ownership patterns, the variation in
landowner objectives and areas of intensive production in relation to environmentally significant parts of the landscape.
Existing efforts and methods to control or mitigate the potential adverse environmental impacts from forest management,
including federal laws, state guidelines and voluntary efforts.
Environmental topics
The range of potential impacts of forest management on forest soils, water, plants and animals.
The potential impacts of forest management (in particular,
intensive plantation management) on rare or dwindling natural forest communities.
The potential effects of certain high-profile management
activities that deserve particular attention because of their
prominence in public debate, including clearcutting and artificial regeneration (examined in relation to other harvesting/regeneration methods).
Economic topics
Overall timber and pulpwood supply and demand, including
future projections.
The effect of increased paper recycling on pulpwood supply
and demand, and on its price.
Past, present and future projections of pulpwood prices.
The cost structure of pulpwood production.
The economic ramifications of changes in forest management
practices that might be environmentally preferable.
Broader economic costs and benefits associated with how
forests are managed for wood production.
F
Forest Management in Broad Context

Two points need to be kept in mind in considering the potential environmental impacts of forest management. First, many
or all of the environmental impacts discussed may also occur
as a result of other land uses, and may be of significantly
g reater magnitude from those other land uses than fro m
forestry operations.
As an example, forest management is a lesser overall contributor to water pollution than agriculture or urban development,
as measured in the percentage of river and stream miles affected
by human activity. Nonetheless, forestry activities as a whole are
still a substantial cause of non-point source pollution, particularly of nutrients (for example, nitrogen and phosphorus) and
suspended sediments. Forest management impacts are generally
localized, but their effects can be significant where it is the dominant land use with potential to affect water quality (for example, parts of the southeastern coastal plain). Water-quality
impacts from forest management also merit concern because of
the sheer size of the forested land base and the importance of
forested watersheds for values such as recreation, wildlife habitat, fisheries and drinking water protection.
Even heavily managed forests also provide a range of other
important environmental values not found on agricultural lands
or developed lands, such as wildlife habitat, recreation and carbon storage. The fact that forests provide these values underscores the need to protect natural forest values and to minimize
adverse environmental impacts from forest management; it also
acknowledges that, on any given area of land, silviculture is
more likely than other land uses to protect and conserve these
values. Because differently managed forests can vary greatly in
the environmental values they provide, analysis of the relative
environmental consequences of various management activities
and systems is important.
The second point to be made about forest management is
that the science and practice of silviculture has changed considerably over this century in response to changing public needs
and concerns. For example, Best Management Pr a c t i c e s
(BMPs), state-level guidelines or requirements for protecting
water quality during forestry activities, are now in place in all
123
major timber-producing states. The development and implementation of BMPs represents a major step in acknowledging
and reducing the adverse impacts of forest management on
water quality, one of the most important and well-established
environmental concerns.
More recently, in response to growing concern about environmental impacts on wildlife and forest ecosystems, the prevailing management paradigm has shifted from sustained-yield
forestry, which emphasized maintaining a constant flow of
timber from the forest, to sustainable forestry, which attempts
to sustain all forest values, including non-timber values such as
wildlife habitat and water quality. Related ideas have also
emerged, such as ecosystem management, which emphasizes
managing whole forest landscapes rather than individual stands.
While such ideas have influenced management on public
lands for some time, recent efforts to incorporate principles of
sustainable forestry and ecosystem management in private timberland management have been undertaken most notably the
Sustainable Forestry Initiative announced in 1994 by the American Forest & Paper Association, a 1993 report on sustaining
long-term forest health and productivity published by the Society of American Foresters, and the emergence of programs to
c e rtify the sustainability of forest management practices
employed on private lands or the products produced through the
use of such practices. These initiatives will be discussed below.
Overview of Forest Management Activities

A textbook definition of forestry might read as follows: Forestry
is the art, science and practice of managing forested landscapes
to provide sustained production of a variety of goods and services for society: jobs, timber products, fish and wildlife habitat,
high quality of water and recreational opportunities, wilderness,
range values, visually attractive landscapes and views, and so on.
Silviculture, often thought to be synonymous, can be defined
more narrowly to be the art and science of establishing, tending,
protecting and harvesting a stand of trees. 3 While much of our
discussion here of environmental impacts will focus on silvicultural practices, much of the debate over forest management
issues centers on the degree to which silvicultural practices
reflect or are consistent with the full range of values included in

the definition of forestry just given.
Forest management for purposes of production of both solid
wood and fiber entails two scales of activity. The first involves
specific activities carried out on a specific stand of trees over the
course of a specific time period, called a rotation. The second
involves the spatial and temporal distribution of silvicultural
activities across the entire area of forest being managed.
Two major types of silvicultural systems can be distinguished.
Even-aged management involves stands where virtually all of the
trees are of basically the same age, reflecting the fact that all the
trees in the stand were harvested, and all of the trees in the new
stand were established, at approximately the same time. Unevenaged management involves harvesting and seedlingestablishment activities that are spread both
The prevailing
spatially and temporally over the stand, thereby
paradigm has shifted
resulting in a stand of trees covering a wide
from sustained-yield
range of age and tree size.
forestrymaintaining
a
In most even-aged silvicultural systems,
activities conducted in a given stand over
constant flow of timberto
the course of a given rotation will include
sustainable forestry,
harvesting, site preparation, regeneration,
which also attempts to
stand tending and protection, and thinning;
sustain forest values
at the end of the rotation, the stand is harsuch as wildlife habitat
vested and the cycle begins again. Variants on
and water quality.
some of these steps will also occur in an unevenaged system. For each activity, a variety of methods
may be used, depending on the character of the specific site, the
range of values being managed for and the overall intensity of the
management regime.
Forests can be intensively managed for any of a number of
objectives, including wildlife habitat or recreation (e.g., hunting), as well as wood production. In this paper, we will generally
use the term intensity in the context of wood production,
where it generally relates to whether or not specific yield-enhancing practices are employed, or the extent to which they are
employed. Intensity can be used to characterize the nature or
extent of use of a particular practice, as well as the combination
of practices that comprise the overall management system. For
example, the intensity of harvesting is determined by how much
F
124
wood is removed at each harvest, and how frequently wood is

removed. Similarly, site preparation methods following harvesting that involve removing most or all debris and applying herbicides are more intensive than those that leave debris in place. In
practice, management intensity spans a spectrum from essentially unmanaged to highly intensive. At the latter end of the
spectrum are softwood plantations which employ even-aged
management and all or most of the practices described below.
Natural forest management and uneven-aged management systems may also vary in intensity with respect to, for example, the
frequency of entries and the extent of removal at each entry.
What follows is a brief description of the range of practices
that may be employed in forest management, proceeding step
by step through a typical management rotation. For purposes of
organization, primary reference is given to even-aged systems. A
typical southern pine plantation management regimen is illustrated in Figure 1.
1. Road Construction
Roads are essential for harvesting wood, and thus are among
the most ubiquitous elements of forest management. Forest
roads also provide access to the stand for other subsequent
activities, such as site preparation, regeneration, stand-tending activities, thinnings and fire control. However, the construction, use and maintenance of forest roads potentially are
significant sources of soil erosion and sedimentation in
streams; they therefore deserve, and typically receive, special
attention in logging plans.
2. Harvesting
The most visible step in even-aged silviculture, harvesting

i n vo l ves the logging of most or all of the trees in a stand.
Although sometimes thought of as the culmination of forest
management, harvesting is also the first step in even-aged silviculture: a site must be harvested before a new, managed stand is
regenerated. Because the method of cutting helps to determine
how the next stand regenerates, foresters generally refer to harvests as regeneration cuts. For the purposes of this chapter, we
will use the more familiar term harvesting.
Harvesting methods vary with respect to both how, and how
many, trees are logged; moreover, the choice of method often
Figure 1
125
influences or determines the subsequent means of regeneration.

Even-aged methods include clearcutting, in which virtually all
the trees are removed from the site; 4 stripcutting, in which trees
are removed in strips; shelterwood harvests, in which a sparse
overstory is retained to shelter the regenerating stand, and is
fully or partially removed in a subsequent harvest; and seed-tree
harvests, in which a few trees are retained on the site to provide
a natural seed source for the next stand. In uneven-aged systems, harvesting is a more continuous activity, and involves
removal of a limited number of trees from a given area at a given
time. Methods include single-tree selection and group selection
(removal of groups of trees at one time). The method of harvesting for example, cutting all the trees in a stand vs. removing a selected few helps determine growing conditions for
the regenerating seedlings, which in turn influence the species
composition of the new stand. The method of harvesting may
also determine whether artificial regeneration (planting) is feasible. Even-aged systems, especially with clearcutting, may use
artificial regeneration to establish a new stand; uneven-aged systems typically rely on natural regeneration.
Whatever the method of harvesting used, trees must be
transported from the stump to the yard, where logs are sorted
and loaded onto trucks. Two ways of moving logs from the
stump to the yard are possible: cable yarding systems, in which
logs are attached to aerial cables and dragged or carried to a
ridge top yard; and ground-based skidding systems, in which
tracked or wheeled vehicles drag trees along skid trails to the
yard. Although cable yarding systems are predominant in the
steep forests of the West, the greater cost of cable systems makes
ground skidding the method of choice throughout most of the
relatively flatter South and North.
3. Site Preparation
This step is intended to produce conditions at a site that are

amenable to rapid establishment of a new stand of desired
trees. Objectives may include management of logging debris
to facilitate planting of seedlings; elimination or suppression
of unwanted species of trees or other plants that may interfere
with establishment of the desired tree species; and, in the case
of plantation establishment on wet sites, use of raised beds to
alter soil moisture patterns. Methods to deal with debris may

include burning (s l a s h b u rn i n g) or mechanical methods.
Mechanical methods include chopping, disking and shearing,
intended to reduce the volume of logging debris on the site or
incorporate it into the soil; and piling, raking and windrowing,
which remove debris from most of the site and place it in piles
or windrows. These methods are usually accomplished with
bulldozers fitted with various types of blades, disks or drums.
To re m ove unwanted or competing vegetation, fire or
mechanical means may be used, as well as chemical treatment
(use of herbicides) or even livestock grazing.
4. Regeneration
This step can occur by natural regeneration, through sprouting

from stumps or roots (for hardwoods) or from seeds already in
the soil, or through seed dispersal from trees in surrounding
areas or those left in the harvested area. Alternatively, regeneration can occur through planting of seedlings, sometimes called
artificial regeneration. As noted above, the method of harvest
may help determine how new trees are regenerated. Unevenaged silvicultural systems that use selection harvests generally
employ natural regeneration, because forest cover remains on
most of the site continuously. Even-aged silvicultural systems
may use natural regeneration, either by leaving trees on the site
as sources of seed (seed-tree harvests), by relying on already present seedlings in the understory (called advanced regeneration) or
by timing clearcuts to coincide with seed production, thus facilitating germination and establishment of new seedlings after the
harvest. Even-aged silvicultural systems also often employ artificial regeneration, which gives foresters more control over the
pace and success rate of regeneration, the species composition of
the next stand, the number of seedlings on the site and even the
genetic makeup of the new stand all factors that generally
help to improve productivity of desired species.
5. Stand Tending and Protection
This step is temporally the longest, stretching from planting to

h a rvest. It often includes competition contro l measure s
employed to favor desired species and retard the growth of
unwanted trees, shrubs and other plants that might compete for
light, moisture or nutrients. Competing plants may be cut
F
126
directly (mechanical competition control), killed or suppressed with

chemical herbicides, or controlled by managed, low-intensity fires
(prescribed burning). Stand tending and protection may also
include measures to protect seedlings from damage from grazing
or browsing animals. Once trees are established, stand tending
often involves controlling the number and composition of trees
in the stand, by cutting non-commercial species and excess individuals of the desired species to allow optimal growth in the
remaining stand (sometimes called pre-commercial thinning). In
some cases, pruning of lower branches is also conducted. Other
major activities are protection of the stand from destructive fires
(which may itself involve controlled burns) and from outbreaks of
insects (often by thinning or treatment with insecticides).
6. Commercial Thinning
As trees in a stand mature, especially in stands of species suitable

for pulpwood, one or more thinnings may be conducted to earn
revenue on trees that would otherwise be lost to crowding and
mortality, and to spur further growth in the remaining crop
trees. Over the course of a rotation, the total biomass removed
through commercial thinnings can be a substantial proportion
of total site biomass.
Current Efforts to Mitigate Environmental

Impacts of Forest Practices
Efforts to control or mitigate the potential environmental
impacts of forest management include government regulation
of forestry activities at federal, state and local levels, and voluntary efforts by private landowners or managers (for example, the
forest products industry). This section briefly discusses current
re g u l a t o ry framew o rks and the most prominent voluntary
efforts underway, along with a consideration of other initiatives
with potential to encourage environmental improvements in
forest management.
1. Federal Requirements Affecting Forestry
Three federal statutes the Endangered Species Act, the Clean

Water Act and the Coastal Zone Management Act contain provisions that may affect forest management by private landowners.
F
a. Endangered Species Act.

The Endangered Species Act (ESA) prohibits private landowners
from taking an endangered species, defined as killing, harassing,
or harming. By regulation, the U.S. Fish and Wildlife Service has
defined harm broadly to include significant habitat modification or degradation where it actually kills or injures wildlife by
impairing essential behavioral patterns, including breeding, feeding or sheltering. It is a violation of the ESA for a landowner who
has endangered species on his/her property to harvest trees or conduct other forestry activities if the activity would harm an endangered species or degrade its habitat significantly.
b. Clean Water Act and Coastal Zone Management Act.
1. Forestry in Wetlands. The Clean Water Act (CWA) prohibits
the discharge of any pollutant into U.S. waters (including wetlands) except in compliance with a permit or applicable regulatory standard. The term pollutant essentially refers to any
human-caused alteration in water quality. Certain activities,
including several associated with normal silviculture, such as
plowing, harvesting, seeding and cultivating, are exempt from
the permitting requirements of the CWA. To qualify as normal, the Environmental Protection Agencys regulations require
that the silviculture activity be ongoing. Activities that are
intended to bring an area of the wetland into a use to which it
was not previously subject, where the flow or circulation of
waters may be impaired or the reach of the waters is reduced, are
required to have a permit. The scope of the silviculture exemption has been the subject of a lawsuit.5 In practice, to date government agencies have rarely required that private landowners
obtain a permit before conducting forestry activities in wetlands.
2. Water Quality Protection. The CWA and the Coastal Zone
Management Act (CZMA) require that states formulate programs to reduce water pollution from non-point sourc e s ,
including forestry activities. The CWA requires that each state
describe Best Management Practices (BMPs) which, when
followed, will prevent or significantly reduce impacts on water
quality from identified activities (see discussion of BMPs
below). The CZMA requires that every coastal state formulate a
program to reduce non-point source pollution in coastal waters
s p e c i f i c a l l y. Programs may include land use management
127
restrictions for areas where water-quality standards are not being

met or may not be met in the foreseeable future and for stateidentified critical coastal areas. The management measures
may also include control measures for non-point source discharges similar to the BMPs referred to above.
2. State-level Regulation
Best Management Practices (BMPs), state-level legal requirements or guidelines to limit non-point source water pollution
from forest management, exist in some form in all 38 major
t i m b e r - p roducing states. 6 As discussed above, BMPs are
required by federal regulations, although BMPs in some states
pre-date federal involvement and a few states have enacted their
own statutory requirements that go beyond federal requirements. The stringency and scope of BMPs vary widely: Some
states have comprehensive forest practices acts, others have
quasi-regulatory programs or mandatory BMPs, and just over
half (20) have vo l u n t a ry BMPs. St a t e - l e vel BMPs prov i d e
requirements or guidelines for forest management activities
including road and skid trail construction, streamside management zones, harvesting and site preparation.
3. Voluntary Efforts
Voluntary efforts on the part of the forest products industry to

mitigate the potentially adverse environmental impacts of forest
management include collective initiatives by the industry as a
whole and steps taken by individual companies.
a. AF&PAs Sustainable Forestry Initiative.
The most recent voluntary effort is the Sustainable Forestry
Initiative (SFI), released in October 1994, by the American
Forest & Paper Association (AF&PA).7 The SFI, which sets
out general goals and objectives for member companies,8 is the
most comprehensive expression of the forest products industrys collective effort to improve forest management on its
lands. In several ways, the initiatives Principles and accompanying Guidelines represent important strides by the industry
in addressing concerns about the environmental impacts of
f o rest management. The Principles emphasize sustainable
forestry, including the conservation of non-timber values such
as soil, air and water quality, wildlife and fish habitat, and aes-
thetics. The Principles also acknowledge the importance of

continuously improving management based on monitoring
and reporting of performance.
Through objectives and performance measures for sustainable
forestry, the Guidelines acknowledge the importance of many
specific environmental issues, such as water-quality protection,
riparian zones, wildlife habitat preservation (including the conservation of plant and animal populations found in forest communities) and conservation of biological diversity. Moreover,
the Guidelines commit member companies to encourage similarly sustainable practices on the part of others, such as loggers
and other landowners from whom they purchase wood.
As expected for an initiative developed by the industrys trade
association, the Guidelines do not contain specific performance
standards in most areas, leaving the administration and execution of the stated objectives up to individual companies. While
AF&PA will review company plans, the lack of measurable standards may make verification of compliance difficult or impractical; and the absence of specific performance standards for
most of the objectives makes the effectiveness of an individual
companys plans hard to measure.
b. Sustainable Forestry Efforts by the Society of American Foresters.
In 1993, the Society of American Foresters (SAF), the professional organization representing the forestry profession as a
whole, released a report entitled Sustaining Long-term Forest
Health and Productivity, prepared by a task force with members drawn from industry, academia, the SAF, private consulting
firms, a private foundation, the Forest Service, and state forestry
departments.9 The report emphasized the importance of adopting ecosystem management, which it defined as the strategy by
which, in aggregate, the full array of forest values and functions
is maintained at the landscape level. Ecosystem management,
as defined in the report, focuses on maintaining the integrity of
natural systems intact; key elements include biological diversity,
soil fertility and conservation of genetic diversity. Although the
report sparked controversy upon its release, and continues to
provoke debate, its issuance by the SAF represents recognition
by much of the fore s t ry profession of the need for new
approaches to forest management.
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128
c. Voluntary Efforts by Individual Companies and Landowners.

In addition to the collective effort represented by the AF&PA
Sustainable Forestry Principles, individual efforts have been
taken by companies throughout the industry to mitigate or offset potential adverse environmental impacts from forest management. These measures include:
Habitat Conservation Plans, which are agreements with the
U.S. Fish and Wildlife Service to incorporate consideration of
endangered species into forest management in return for being
judged compliant with the federal Endangered Species Act.
Programs to preserve special areas, local sites on forest
industry lands singled out for their biological, historical or
geological significance.
Land grants to conservation organizations,
such as The Nature Conservancy.
Forest management can
Efforts by some companies to manage for
affect forest productivity,
important landscape features, by protecting
riparian zones, by creating wildlife corriwater quality, plant and
dors and by identifying and managing for
animal diversity, and the
landscape features such as subsurface water
preservation of important
corridors.
natural forest communi
Initiating or participating in multities and ecosystems.
landowner efforts to address landscape-level
(for example, watershed) environmental issues
that cross ownership boundaries.
Landowner assistance programs.
Independent efforts have also been undertaken by non-industrial
private landowners: As an example, a Habitat Conservation Plan
has been developed for non-industrial private landowners in the
Sandhill region of North Carolina, in order to foster management
that conserves habitat for the endangered red-cockaded woodpecker.
d. Logger Education, Training and Certification.
In addition to the regulatory and voluntary efforts mentioned
above, another ongoing effort to monitor and improve environmental performance in forest management is logger education,
training and certification. Logger education and training programs (for example, Best Management Practices) are already
underway in many states, and calls for more comprehensive programs have been put forward by many stakeholders, including
F
the AF&PA. Formal logger certification programs, which would

accredit loggers who had demonstrated knowledge of and compliance with Best Management Practices and sound management, are not specifically addressed in the AF&PA document
but are supported by some individual paper companies.
e. Third-party Certification of Forest Management or Forest
Products.
Third-party certification is the process by which an independent
third party (that is, neither purchaser nor supplier) with predetermined criteria for forest management assesses the performance
of a given company, tract of land or operation (for example, harvest) and, if the criteria are met, offers its certification of sound
forest management. Several third-party certification groups are
already in operation and have certified a few tracts of land in the
United States. To date, the focus of certification has been on
lumber rather than on pulp and paper products.
A major issue surrounding third-party certification standards
is how standards are set. If parameters and criteria differ among
certifiers as they do now comparisons among companies
certified by different entities can be difficult or impossible. A
possible solution is to establish an oversight body to standardize
the criteria used in certification; this is the goal of the Forest
St ew a rdship Council (FSC), an independent, international
body being set up with the intention of certifying the certifiers,
based on the FSCs Principles and Criteria for Natural Forest
Management.10 These principles and criteria embody a set of
environmental objectives remarkably similar to those articulated
in the AF&PA and SAF initiatives just subscribed: conservation
of biological diversity and its associated values, water resources,
soils and unique and fragile ecosystems and landscapes. FSC
places much greater emphasis, however, on maintenance of natural forests, restricting their replacement by tree plantations.
(Unlike the AF&PA and SAF initiatives, the FSCs guidelines
also encompass non-environmental goals related to indigenous
peoples and forest industry workers rights, local economic viability and community impacts.)
A second challenge facing certification, the so-called chain of
custody, is even more of a challenge for pulp and paper products than for solid wood products. Pulpwood may pass through
129
several hands from the time it leaves the forest as harvested timber until it emerges from a paper machine as a ream of paper,
and tracking it along the way to verify that a given ream of paper
came from a certified timber harvest can be logistically difficult,
especially for an outside party. The problem is compounded by
the process of pulp and paper manufacturing: Pulpwood from
many different sources may be mixed together in chip piles and
in pulping operations, making determination of the exact origins of a particular ream of paper nearly impossible.
In principle, third-party certification provides an independent, objective, and standardized assessment of harvesting practices. If performed with technically sound and consistent
standards, third-party certification could provide purchasers
with reliable information about the relative environmental
soundness of different companies harvesting practices. However, some obstacles remain, and several important issues lie in
the details of the standards and procedures used in certifying
suppliers; these remain to be resolved. At the present time, it
remains to be seen whether the FSC can attract sufficient support from the range of stakeholders to fulfill its mission.
II. RECOMMENDATIONS FOR

PURCHASING PAPER PRODUCTS MADE
FROM FIBER ACQUIRED THROUGH
ENVIRONMENTALLY PREFERABLE FOREST
MANAGEMENT PRACTICES
Introduction
1. Environmental and Economic Context for the
Recommendations
The Paper Task Force has conducted extensive research into

the environmental and economic implications of managing
forestlands for the production of pulpwood, the virgin raw
material used to make paper and paperboard products. This
research documents a range of potential and actual environmental impacts associated with such management practices,
including adverse effects on forest soils and pro d u c t i v i t y ;
water quality and aquatic habitat; plant and animal habitat
and diversity; and the preservation of important natural forest
communities and ecosystems.11 Our research has also documented a broad range of measures that can be taken, and in
many cases are being taken, to mitigate or avoid such impacts,
including federal laws, state-level Best Management Practices12
and other guidelines, and voluntary efforts such as the recently
released AF&PA Sustainable Forestry Principles and Implementation Guidelines and the Forest Stewardship Councils
Principles and Criteria for Natural Forest Management. (This
research is summarized in the Task Forces findings on environmental issues associated with forest management, presented starting on page 149.)
Economic costs and benefits are associated with both the
environmental impacts and mitigatory measures associated with
forest management, although many such costs and benefits may
accrue to different parties in both the public and private sectors,
and their magnitude can be difficult to estimate.13 For example,
certain intensive management practices are used because they
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130
enhance the volume yield of timber products, providing economic benefit to the landowner. Adverse impacts that may arise
from such practices can in turn impose costs on other landowners or on the public at large. Steps taken to address these
impacts may well impose costs on the landowner if they reduce
productivity, but may well provide economic benefits to other
landowners or to the public at large. Not all cases involve such
tradeoffs, however: Some forest management practices may
reduce productivity over the long term (for example, through
nutrient depletion), as well as cause adverse environmental
impacts; steps to mitigate them can result in net economic benefits both to the landowner and to other parties. (These issues
are explored in detail in the Task Forces research on economic
considerations associated with forest management, the findings
from which are presented starting on page 153.)
We have identified some intensive management practices
that should be avoided under virtually all settings and conditions; however, most forest management practices can be carried
out in an environmentally acceptable manner if applicable Best
Management Practices and other appropriate safeguards are
used, and if the practices are applied only in appropriate locations, avoiding environmentally sensitive and valuable lands
such as rare or declining natural forest communities.
We also have identified several examples of less intensive
management approaches that can provide both economic benefit to the landowner and enhancement of the environmental
value of the land. These approaches are particularly applicable
to non-industry private lands14 which constitute the majority
of forestland in the United States and which are the source of
over half of all pulpwood used by the forest products industry.
Ensuring that sound forest management practices are applied
on these lands a task that can be greatly aided by members of
the forest products industry in their role as the major purchasers
of wood from such lands constitutes the greatest opportunity
and challenge facing those working to minimize the adverse
impacts of forest management.
2. Objectives of the Task Force Recommendations
The Task Force has identified 10 basic recommendations for

purchasers to follow that arise from its research on forest management practices. These recommendations are set out starting
on page 133. The recommendations support the following
three overarching objectives of sound forest management:
Management of lands owned by forest products companies in
a manner that preserves and enhances the full range of environmental values forestlands provide (Recommendations 1-7).
Extension of environmentally sound management practices
to non-industry lands from which forest products companies
buy wood for their products (Recommendation 8).
Promotion of sound forest management at a landscape level
and across ownership boundaries, including increased support
for natural and less intensive forms of management on public
and non-industry private lands (Recommendations 9 and 10).
3. Context for Purchasers
Consideration of forest management issues in the context of

paper purchasing and use is at an early stage. Much of the information presented and many of the recommendations offered will
be new, and at least initially may seem complex, to many purchasers. Our objective here is to offer recommendations to purchasers that will begin a process of increasing demand for paper
products made from fiber derived from sound forest management
practices. Through these recommendations, we intend to:
of paper, by providing clear information on the consequences of
forest management practices used to produce paper products.
Formulate a number of straightforward actions that purchasers
can take, to demonstrate their desire for environmentally
preferable forest management to their existing and prospective
suppliers of paper products, thereby recognizing existing sound
management practices and helping to spur needed changes.
Provide specific performance measures purchasers can use in
evaluating and comparing their suppliers practices that will
allow them to make environmental considerations associated
with forest management an explicit purchasing criterion, to
be considered alongside more traditional criteria such as cost
and product performance.
131
4. Structure of the Recommendations
Under each recommendation presented below, we first provide one or more supplier15 implementation measures, in order
to help purchasers use the recommendations to assess or compare suppliers practices and other activities. These measures
identify more specific actions or commitments that purchasers can look for in prospective suppliers, or that they can
request or require of existing suppliers, in order to achieve or
advance each recommendation. All of the recommendations
and their associated supplier implementation measures are
summarized in Table 1.
Next, a brief rationale for each recommendation and supplier
implementation measure is provided; supporting environmental
and economic findings (presented in Section IV of this chapter)
are indicated in Table 1. Following the rationale, we briefly discuss timing issues with regard to when a purchaser can apply the
implementation measures to its suppliers, and generally how
quickly compliance should be expected. We have characterized
the measures either as immediate, meaning that a purchaser can
readily and quickly request or require the measure of its suppliers,
or as continuous or incremental, meaning that initial steps can be
taken immediately to begin implementation of the measure,
while full implementation will likely require time and purchaser
vigilance to ensure that a supplier steadily progresses toward
implementation of the measure.
Finally, we also discuss whether implementing the measure is
likely to increase costs to the supplier; by necessity, this discussion is qualitative, but it indicates whether costs are likely to be
incurred and the factors involved.
5. Purchaser Implementation Options
A variety of means exist by which a purchaser can act to influence and evaluate the forest management practices of its supplier(s). Which of these options are appropriate in a given
situation will depend on factors such as the nature of the relationship between purchaser and supplier, the current status of
a suppliers forest management practices, the ease with which
or pace at which a supplier can be expected to implement a
given measure, and the priorities and capabilities of the purchaser. We have identified, therefore, a menu of purchaser
implementation options, several or all of which can be applied
by a purchaser to advance a particular recommendation or

supplier implementation measure; some of these options are
designed to facilitate immediate implementation, while others
are tailored to more continuous or progressive implementation. These options are presented in full in Section III below,
starting on page 147. The purchaser implementation options
can be categorized as follows:
Dialogue with suppliers: Raise to your suppliers the issues of
concern to you as a purchaser, and ask what they are doing to
address them.
Reporting: Request or require reports from your suppliers providing the information you need to evaluate their practices.
Goal-setting: Set goals for specific objectives for your supplier(s) to meet.
Purchasing conditions: Specify to your suppliers conditions
they need to meet to keep your business.
Auditing/certification: Use audits or certification of your suppliers as a basis for evaluating their performance.
We recognize that many purchasers buy paper through a
variety of entities, often involving a paper broker or other intermediary (see endnote 15). The term supplier as used in these
recommendations is tailored to a situation in which the supplier is a forest products company with whom the purchaser has
a relatively direct purchasing relationship. Purchasers that buy
paper from intermediary suppliers can nevertheless demonstrate
their preferences directly to them and request that they in turn
pass such information back up their supply chain. Intermediary
suppliers can also be encouraged or requested to themselves
adopt these recommendations and incorporate them into their
business relationships with entities from whom they buy paper.
Proactive purchasers may wish to link their volume of business
with such suppliers to the extent to which they are able and
willing to offer papers made using fiber produced in accordance
with these recommendations. These suppliers may in turn be
able to gain a business advantage by offering such papers to
other customers as well.
132
Table 1
Application Of Purchaser Implementation Options
To Forest Management Recommendations
Purchaser Implementation Options

Dialogue with
Suppliers
Periodic
Reporting
Supporting
Findings
Supplier Implementation
Measures
Recommendations
from
Section IVA
(environmental
Findings)
and
Section IVB
(Economic Findings)
Query your
supplier about its
practices
Request/require
periodic written
reports
Goal-Setting
Purchasing
Conditions
Auditing/
Certification
1. Ask supplier to
set goal and report
progress
1. Make compliance
a condition of
purchase
1. Request/require
supplier
audit/certification
2. Set goal and

timetable yourself or
jointly with supplier
2. Request/require
efforts beyond
compliance
2. Conduct your
own
audit/certification
3. Ratchet initial goal

level up
over time
A. Recommendations to advance environmentally sound management of suppliers forestlands.

1. Comply with AF&PA SFI, applicable laws
and regulations
1. Develop and carry out SFI implementation plan

2. Comply with applicable laws and regulations
2. Manage lands to maintain soil/water quality 1. Meet or exceed BMPs, other requirements
2. Use preferred/avoid damaging practices
A3
A1
A1, B15
A4-5, B15
3. Adopt an adaptive management approach 1. Continuously monitor progress

2. Conduct internal environmental assessments
3. Use inventory and monitoring technologies
A4
A4
A4
4. Seek outside assistance and perspective
1. Develop mechanisms to solicit input
B15
5. Manage lands to maintain biodiversity
1. Conduct wildlife inventories/research

2. Maintain habitat diversity
A4
A4, B9-12, B15
6. Manage lands to preserve natural

communities
1. Identify natural communities

2. Avoid management leading to decline
3. Concentrate intensive management on
lands of lower ecological value
A5
A5, B15
A8, B12
7. Minimize impacts from harvesting
1. Manage clearcut size/placement

2. Ensure prompt regeneration
3. Avoid clearcutting under certain conditions
4. Minimize impacts of selective harvesting
A6-7, B11-15
A6-7, B11-15
A6-7, B11-15
A6-7, B11-15
B. Recommendation to extend environmentally sound management to non-industry lands from which forest products companies buy wood for their products.
8. Extend sound management to wood
procured from other lands, including
gatewood
1. Identify sources of pulpwood

2. Ensure management in accord with BMPs,
AF&PA SFI and other sound practices
3. Purchase from certified loggers where possible
B4-7, B11-13
B4-7, B11-13
A3
C. Recommendations to advance environmentally sound forest management on a landscape level, encompassing public and non-industry private lands.
9. Aid in management at landscape level,
across ownership boundaries
10. Promote sound management of public
and non-industry private lands
1. Work with others to ensure landscape

integrity and habitat diversity
1. Encourage reforestation, natural management
on non-industry private lands
2. Lessen reliance on wood from ecologically
sensitive or valuable public lands
A3-4
A4, A8, B6,
B11-13
A4-5, A8,
B4-5
3. Request/require
independent
audit/certification
133
Recommendations and
Implementation Measures
The Paper Task Force believes that purchasers should urge their
existing or prospective suppliers to be proactive in addressing
the following recommendations, both in the management of
their own lands and in their procurement of pulpwood from
other lands. The recommendations are grouped under headings that reflect the three key objectives as set out above. The
first seven recommendations address forest management practices as applied primarily to suppliers own lands, while the latter three are aimed at extending management objectives to
public and non-industry private lands as well. The Paper Task
Force believes that the measures under the first four recommendations are ones that purchasers should expect to be carried out by all of their suppliers; compliance with them is
straightforward and immediately feasible. The remaining recommendations contain measures that can be initiated immedia t e l y, although some will take time to fully implement.
Purchasers should use suppliers progress toward their implementation as a yardstick by which their environmental leadership can and should be judged.
Where more than one supplier implementation measure is
provided under a given recommendation, their order reflects a
logical sequence for implementation, and is not meant to imply
relative environmental importance.
Recommendations to advance management of lands owned
by forest products companies in a manner that preserves and
enhances the full range of environmental values forestlands
provide.
Recommendation 1. Pu rchasers should demonstrate a
preference for paper made by suppliers who at a minimum
operate in compliance with the principles and
implementation guidelines for sustainable forestry as published
by the American Fo rest & Paper Association (AF&PA ) ,
collectively known as the Sustainable Forestry Initiative (SFI),
and should buy only from suppliers in compliance with all
applicable environmental laws and regulations.
Supplier implementation measure: Develop and carry out a
SFI implementation plan. Suppliers should develop and carry

out a specific policy and plan to implement the Sustainable
Forestry Principles and Implementation Guidelines developed by AF&PA in all their operations, both domestic and
abroad. The policies and plans should be made available to
purchasers who request to review them.
Rationale. The principles articulated in the SFI correspond
closely to many of the key issues identified by the Paper
Task Force as necessary to ensure that forest management
practices are sustainable, that is, that they will ensure that
forests in the future will provide the full range of benefits,
environmental as well as economic, such lands are capable
of providing. Specific measures to implement the principles are generally not contained in the SFI, as implementation is in most cases left up to the individual member.
AF&PA members will be required to submit an annual
report to AF&PA describing their compliance with the principles and guidelines. While AF&PA will issue an annual
report summarizing the reports of its members, the individual reports are not required to be made public. In order to
evaluate and compare the performance of individual suppliers in implementing the SFI, however, purchasers will need
to have access to the reports that AF&PA members are
required to submit. Purchasers should request to examine
these reports, and suppliers should make them available.
Timing and cost considerations. As of January 1, 1996, compliance with the SFI is a condition of continued membership
in AF&PA. Given this condition, and the fact that most
paper suppliers are AF&PA members, implementation of
this measure should be straightforward, and can be undertaken immediately by such suppliers. These factors also
mean that, while AF&PA has indicated that costs will be
incurred by many of its members to comply with the SFI,
no additional cost will be incurred to comply with this supplier implementation measure, at least for paper companies
that are AF&PA members.
The SFI principles and guidelines are equally actionable
by non-members, as is preparation of a report detailing how
the supplier complies with them. While applying this supplier implementation measure to non-AF&PA members
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134
will mean additional costs for them, such costs will serve to
level the playing field across all suppliers.
Supplier implementation measure: Comply with applicable
laws and regulations. Suppliers should show that they meet
or exceed all applicable laws and regulations pertaining to
forest management, including those under the Clean Water
Act, the Coastal Zone Management Act and the Endangered Species Act, as well as applicable international, state
and local requirements.
Rationale, timing and cost considerations. Compliance with
all applicable laws is a basic requirement of any business.
This is a straightforward measure that suppliers can and
should immediately apply. No additional costs should be
incurred by complying with this measure.
preference for paper made by suppliers that manage their
lands in a manner that protects on- and off-site water quality
and conserves soil productivity. Such management includes
operating in full compliance with all applicable mandatory or
vo l u n t a ry Best Management Practices (BMPs) and other
applicable laws and regulations related to water quality, as
well as any additional steps needed to meet the objective.
Supplier implementation measure: Meet or exceed BMPs and
other related requirements. Suppliers should show that they
meet or exceed all applicable Best Management Practices as
well as state and federal water-quality laws and regulations.
Rationale. A number of different forest management practices
have the potential to adversely impact water quality. Because
of this, Best Management Practices (BMPs) have been established to mitigate such effects. BMPs are mandatory in some
jurisdictions, voluntary in others. When followed, BMPs are
generally effective at mitigating water-quality impacts from
forest management. BMPs vary from state to state, however,
and in some cases enhancements to BMPs are needed (for
example, extending some degree of riparian protection to
intermittent as well as perennial streams).
BMP compliance surveys in states where compliance is
voluntary indicate inadequate compliance with certain
BMPs. In some but not all such surveys, higher compliance
levels have been found on industry lands relative to nonF
industry lands. Compliance levels are generally higher in

programs that have been in place longer and have conducted active outreach, education and training.
Timing and cost considerations. This is a straightforward measure that suppliers can and should immediately apply as a
basic requirement. Most forest products companies state that
they already comply with applicable BMPs and other requirements in managing their lands, so few or no additional costs
should be incurred by complying with this measure.
Supplier implementation measure: Avoid practices that can
damage water quality or site productivity. Suppliers should
implement forest management practices in addition to BMPs
as needed to protect water quality and maintain site productivity. Several such broadly applicable practices are:
The avoidance of highly intensive harvesting methods in
p a rt i c u l a r, whole-tree harvesting on short rotations
unless top limbs and other residuals are returned to the site
or site-specific data conclusively demonstrate sufficient naturally occurring reserves and/or inputs of all nutrients to
offset losses in harvesting.
The avoidance of routine use of site preparation methods
involving windrowing or piling that remove slash and logging debris from all or part of the harvest site and can cause
excessive soil disturbance or compaction.
The use of surface water protection measures for all perennial
and intermittent16 streams and other bodies of water. Such
measures should include the retention of buffer strips of trees
along bodies of water, and limitations on the extent of harvesting and site preparation activities and on the use of heavy
machinery within such buffers. While intermittent streams
may require a lesser degree of protection, these measures are
needed along all streams to ensure protection of water quality.
In coastal areas, careful management of freshwater flows
from cleared or otherwise altered forestlands.
Rationale. As with water quality, several forest management
practices can adversely affect soil productivity, through
nutrient depletion or physical changes (for example, soil
compaction). Under some site conditions, uncertainty
remains as to the ability of short-rotation forest management to maintain nutrient reserves and soil productivity
135
over the long term, especially without fertilization. Avoidance of highly intensive harvesting (whole-tree harvesting)
and site preparation (windrowing, piling) techniques and
other measures can generally mitigate such impacts, at least
in the short term, and can be cost-effective by enhancing
productivity. These methods may play a useful and acceptable role in selective situations; for example, the use of
whole-tree harvesting for the initial harvest of a low-quality stand containing many unmerchantable trees may be
warranted to avoid accumulation of exc e s s i ve debris.
Repeated use of such methods, howe ve r, can lead to
adverse impacts and should be avoided.
Retention of buffer strips of trees along streams and
other bodies of water has been shown to be highly effective
at mitigating many of the potential water-quality impacts of
forest management. For example, buffer strips act to filter
out sediment or other pollutants that can degrade water
quality or aquatic habitat, and also provide shade that moderates water temperature fluctuations. Because during storm
events or wetter parts of the year, water entering intermittent streams typically flows into a perennial body of water,
buffer strips along these streams are needed as well to avoid
degradation of water quality. Lesser restrictions on the
extent of harvesting in buffer strips along intermittent
streams may often be warranted, however, as there is less
need to retain sufficient shade to avoid adverse water temperature fluctuations in such streams.
In coastal areas, fresh water draining from cleared forestlands can act as a pollutant by decreasing the salinity of sensitive estuarine areas. This off-site water-quality impact is of
particular concern when coastal wetlands are converted to
plantation management, because of their proximity and
connectivity to estuarine areas: The increased water flow
that typically occurs after such areas are clearcut (the predominant harvesting method used in such areas), often coupled with measures to rapidly remove such water from the
site via drainage systems, can greatly increase the flux of
fresh water from such areas.
Timing and cost considerations. Purchasers should expect their
suppliers to begin implementing such measures immediately.
Intensive management practices such as those discussed

above that affect nutrient reserves or soil quality can lead to
reductions in productivity that would increase pulpwood
production costs for suppliers. Hence implementing this
measure can avoid such costs. Riparian protection measures
will generally reduce the yield from areas that include bodies of water, raising overall wood procurement costs for the
supplier. However, numerous studies have found these measures to be among the most cost-effective of all water-quality protection measures. Moreover, most state BMPs require
some such measures already, although they are not always
applied to intermittent streams.
p re f e rence for paper made by suppliers who develop and
implement an adaptive management approach, thro u g h
actively engaging in and keeping abreast of research on the
e n v i ronmental impacts of forest management practices,
coupled with a commitment to modify their practices as
needed in response to research results.
Supplier implementation measure : Continuously monitor and
improve environmental performance. Suppliers should commit
to adaptive management: continuous monitoring of environmental performance and prompt application of
re s e a rch findings to improve management
techniques.
The ability to adapt forest
Supplier implementation measure: Conmanagement practices
duct internal environmental assessments.
to
reflect
new environmental
Suppliers should develop internal enviinformation,
coupled with
ronmental assessment programs and
active and ongoing
incorporate the results into a re p o rt
monitoring of environmental
made available for the purchasers review.
Supplier implementation measure: Use
performance, is
environmental inventory and monitoring
essential to success.
technologies. Suppliers should use technologies such as Geographic Information Systems
(GIS) to record and assess environmental information such as surveys of wildlife habitat and to identify possible management methods to improve habitat or other
ecological values on the lands they manage.
[NOTE: The following rationale and feasibility sections apply
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136
to all three implementation measures above.]

Rationale. Many aspects of our understanding of the environmental consequences of forest management could be
further improved by additional research. While there is
fairly broad consensus on many of the environmental goals
associated with improved forest management, there is
much less agreement and objective data on what is
needed to get from here to there. Research is therefore critical to improving existing practices. As has been found in
many aspects of forest management associated with productivity, the ability to adapt management practices to
reflect new data obtained through active environmental
research, coupled with active and ongoing monitoring of
environmental performance, is essential to success.
Timing and cost considerations. Purchasers can and should
expect their suppliers to begin implementing such measures
immediately, although research will obviously require time
and although modifications to management practices will
need to proceed more incrementally. Purchasers also can
immediately begin evaluating and comparing their suppliers
on the basis of their commitment to adaptive management.
Conducting research and assessments and implementing
new monitoring technologies entail up-front costs. However,
most companies already have at least some of the management infrastructure; existing productivity-oriented research
and monitoring capabilities can be expanded to include additional environmental objectives, so that incremental costs are
likely to be relatively small. It is less clear whether subsequent
changes in management practices need always increase a suppliers costs; indeed, such investments in research and monitoring could well help to identify more cost-effective means
of adapting management to enhance environmental values.
p re f e rence for paper made by suppliers who actively seek
outside assistance, advice and perspective from the full range
of other stakeholders and interested parties in issues
surrounding forest management.
Supplier implementation measure: Develop mechanisms to solicit
imput. Suppliers should develop or participate in efforts to solicit
input on forest management from other stakeholders, using
F
mechanisms such as forestry extension services and forums that

facilitate dialogue with interested and affected parties.
Rationale. The existence of broader social costs and benefits associated with forest management, and the fact that
its environmental consequences (and costs associated with
mitigating such impacts) extend beyond ow n e r s h i p
boundaries, argue that forest management decisions will
be far more sound, credible and socially acceptable if
made with a full understanding and consideration of the
range of expertise and perspective of parties beyond the
landowner.
Timing and cost considerations. Purchasers can immediately
begin evaluating and comparing their suppliers on the basis
of the leadership, commitment and cooperation suppliers
demonstrate in seeking outside views on the management
questions they face.
Whether significant costs will be incurred by implementing
this measure will depend primarily on what changes in management methods are made by the supplier. Whether these
management changes lead to increased costs will be determined
by the factors already discussed above in Recommendation 3.
preference for paper made by suppliers who manage their
lands in a manner that contributes to the conservation of
b i o d i ve r s i t y17 by maintaining or enhancing habitat for a
broad array of plants and animals, with an emphasis on
rare and endangered species.
Supplier implementation measure: Conduct wildlife inventories and research on landscape management. Suppliers should
develop wildlife and wildlife habitat inventories of their lands,
and conduct and support research on landscape management,
ecosystem functions and the conservation of biological diversity. In keeping with an adaptive management approach, the
knowledge gained through such research should be applied
expeditiously to modify forest management as needed to
enhance the diversity and quality of wildlife habitat and to
preserve biodiversity on supplier-owned lands.
Rationale. Managing for wildlife habitat and dive r s i t y
requires a good understanding of wildlife and types of habitat that already exist, to use as a baseline. Ad d i t i o n a l
137
research is important to further our understanding of how

forestlands can best be managed to preserve and enhance
habitat while yielding wood products. Equally important is
having in place mechanisms that allow research results to
modify present practices as needed to enhance biodiversity.
expect their suppliers to begin implementing such measures
immediately, although research will obviously require time
and although modifications to management practices will
need to proceed more incrementally.
Conducting or supporting re s e a rch and deve l o p i n g
wildlife inventories entail up-front costs, although most
companies already employ wildlife biologists and hence
their incremental costs are likely to be relatively small. It is
less clear whether subsequent changes in management practices need always increase a suppliers costs; indeed, such
investments in research and monitoring could well help to
identify more cost-effective means of adapting management
to enhance environmental values.
Supplier implementation measure: Employ measures to maintain and enhance habitat diversity. Suppliers should employ
measures to maintain and enhance wildlife habitat diversity
on their lands, especially habitat for rare and endangered
species. Because stands of trees managed for lumber or fiber
production typically tend to favor wildlife adapted to disturbance and to provide habitat corresponding to only a limited
range of forest stages, suppliers should implement management measures to ensure that as broad an array as possible of
habitat is provided on their lands even where the primary
management objective is wood production. The nature and
extent of habitat-enhancing measures needed on a suppliers
land will depend on factors such as the overall management
intensity currently employed by the supplier; the specific
arrangement and size of intensively managed stands within
the larger land holding; the location of the land the supplier
owns in relation to other nearby forested lands; and the
extent to which such surrounding lands provide habitat values that may benefit from, or suffice in the absence of, the
provision of additional habitat on the suppliers land. Appropriate measures to promote habitat diversity may include:
Figure 2
Stand Structure Under Two Management Scenarios
These figures illustrate the structure of an idealized forest stand managed (A) with retention of old
trees, snags, and downed logs, and (B) with removal of all trees and logging debris at harvest, as is
done under conventional management. Although the stand represented here is a hypothetical
Douglas-fir stand in the Pacific Northwest, it is useful as a general depiction of the simplification of
stand structure under conventional management.
Source: See Endnote 19.
138
The use of wildlife corridors18 and other types of

set-asides that provide or maintain habitat.
The maintenance of a diverse tree species mix
(for example, hardwood or mature longleaf
pine stands or inclusions within a loblolly
Stand Structure in Three
Stages of Forest Development
pine plantation).
After Disturbance
The maintenance of some interior mature
forest and other habitats different than
the prevailing even-aged forest.
The retention of several wildlife trees
and snags per acre where they are
important structural elements of natural forests in a given region. See
Figure 2.19
Other measures that can maintain
or enhance structural dive r s i t y
within and among stands.
Rationale. Forests managed primarily for wood production tend to
exhibit less biodiversity than natural
forests managed primarily for nontimber values. Production-oriented
management practices, especially
those used in even-aged and intensively managed systems, tend to narrow the range of successional stages
present relative to those found in natural or less intensively managed
f o rests, both by accelerating stand
establishment (there by hastening or
eliminating early successional stages) and
These drawings illustrate three stages in forest
by
harvesting before maturity is reached
development, corresponding to stand
initiation (A), stem exclusion or closed canopy (B)
(
t
h
e
re
by truncating later stages of stand
and old-growth (C). Note that the stand
structures depicted here occur
development).
See Figure 3.20
naturally; the proportion of forest in each stage,
however, may be altered by management.
Even where the number of species may be comSource: See Endnote 20.
parable or even higher in a managed forest, the
presence and abundance of rarer species tends to be
lower than in a natural forest. Because productionoriented management tends to increase the proportion
of a landscape in disturbed and early-successional stages, it
Figure 3
tends to favor early-successional plant and animal species

and those adapted to disturbance. Precisely because such
habitat is relatively common (due not only to productionoriented forest management but also to land clearing for
other purposes), the species it tends to favor are also relatively common. In contrast, species adapted to natural and
undisturbed forest conditions tend to be rarer and therefore of higher conservation priority because such habitats are themselves rarer.
A number of modifications (indicated in the measure
above) to traditional production-oriented management can
enhance habitat potential within and surrounding the
actively managed areas.
Timing and cost considerations. Purchasers should expect
their suppliers to begin implementing such measure s
immediately, but given the lengths of typical rotations and
the diversity of conditions that can be expected on different
lands, full implementation will need to proceed more incrementally.
To the extent measures of the types identified above
require a lessening or avoidance of production-oriented
management in certain areas, costs will be incurred in the
form of lower volumes of wood products. (In contrast, on
many non-industry private lands, less intensive management
may actually be financially preferable for the landowner; see
Recommendation 10 below.) In many cases, flexible management plans that incorporate such measures can help to
minimize their costs. For example, wildlife corridors might
be managed less intensively and on a longer rotation, but
their location could be shifted over time to still allow them
to contribute to production.
However, some of the measures listed above may have
lower or no costs, and may even boost revenues. Managing
for a more diverse tree species mix can also diversify the suppliers product base and might be directed to increase the
abundance of more valuable species. Given the rising price
paid for hardwood, pulpwood and sawtimber, allowing
rather than suppressing its growth in otherwise pine-dominated stands may provide additional source of revenue, while
avoiding the costs of competition control. Use of longer
139
rotations to produce more mature forest conditions may also

enhance the value of the final harvest, by allowing more
wood to be sold as lumber rather than pulpwood. While
pulpwood procurement costs would likely rise, these would
be offset by revenues from the other products.
p re f e rence for paper made by suppliers who manage their
lands in a manner that preserves ecologically important, rare
or declining natural communities. Intensive management on
lands representing such community types should be avoided;
w h e re necessary for pre s e rvation, management for wood
p roduction should not take place. In t e n s i ve management
should be concentrated on lands of lower ecological value.
Supplier implementation measure: Identify important natural
communities and ecosystems. Suppliers should identify the location and extent of rare or declining natural communities and
ecosystems on their lands. Such systems include certain types of
wetlands (for example, some types of pocosins21 and bottomland
hardwood systems); longleaf pine forests; and old-growth forests.
Rationale. As with wildlife and habitat above, the first step
in ensuring protection of natural communities is to have a
full characterization of their occurrence on ones lands. The
conservation priority assigned to various types of natural
communities or ecosystems is a function of many factors,
including: their rarity on a regional, national and global
scale; the extent to which remaining occurrences are situated in contiguous blocks or are isolated or otherwise fragmented; their habitat value for plants and animals,
especially for threatened or endangered species; their ecological functions (e.g., for wetlands, water filtration and
flow modulation); their sensitivity to disturbance related
to typical forest management activities; and the degree to
which activities in addition to forest management for
wood production (e.g., agriculture, development) may
contribute to their further decline. State Natural Heritage
Programs maintain listings of ecologically important natural community types within their borders, along with a
relative ranking of their conservation priority. By way of
illustration, one such listing for the State of North Carolina is provided in Table 2.22 In working with suppliers to
implement this measure, purchasers will likely need to

consult with similar listings as well as experts familiar with
the specific areas in question.
expect their suppliers to begin implementing such measures immediately.
Supplier implementation measure: Avoid management that
impairs ecosystem function. Suppliers should agree not to convert or significantly modify the ecological functions of any
rare or declining natural ecosystems that occur on their lands.
Plantation establishment and intensive management should
Table 2
North Carolina Natural Heritage Program List of Rare Natural
Communities Occurring in North Carolina which Might Be
Harmed by the Conversion of Wetlands to Pine Tree Farms, and
Their Ranks Based on Rarity and Threat Status in the State
COMMUNITY TYPE
Bay Forest
Coastal Plain Bottomland Hardwoods
(Blackwater Subtype)
Coastal Plain Bottomland Hardwoods
(Brownwater Subtype)
Coastal Plain Levee Forest (Blackwater Subtype)
Coastal Plain Levee Forest (Brownwater Subtype)
Coastal Plain Small Stream Swamp (Brownwater Subtype)
Cypress Savanna
High Pocosin
Low Pocosin
Nonriverine Swamp Forest
Nonriverine Wet Hardwood Forest
Peatland Atlantic White Cedar Forest
Pine Savanna
Pond Pine Woodland
Sandhill Seep
Small Depression Pocosin
Streamhead Atlantic White Cedar Forest
Wet Marl Forest
Wet Pine Flatwoods
NORTH CAROLINA RANK*

Rare or Uncommon
Rare or Uncommon
Apparently Secure
Rare or Uncommon
Apparently secure
Imperiled or Rare or Uncommon (precise rank uncertain)
Critically Imperiled
Apparently Secure
Rare or Uncommon
Imperiled or Rare or Uncommon (precise rank uncertain)
Critically Imperilled
Imperiled
Imperiled
Apparently Secure
Imperiled
Critically Imperiled?
Imperiled
Critically Imperiled
Rare or Uncommon
*North Carolina ranks are based on The Nature Conservancys system of measuring rarity and threat status. This system is now widely used by other agencies
and organizations, as the best available scientific and objective assessment of a species rarity at the state level. The critically imperiled rank may be assigned
because of extreme rarity or because of some factor(s) making the community type especially vulnerable to extirpitation (local extinction) from the state;
the imperiled ranking may be assigned because of rarity or because of some factor(s) making it very vulnerable to extirpitation from the state.
Source: See Endnote 22.
140
be avoided in these environmentally sensitive areas.

Rationale. A number of rare or declining natural communities
(delineated above) are at risk from forest management for
wood production; in general, the risk increases with the intensity of management in such areas. Because of their rarity,
extent of fragmentation and ecological value (for example, as
reservoirs of biodiversity, endangered species habitat or
wildlife habitat more generally), such communities are of high
conservation priority. For some such communities, forest
management historically has not been the major contributor
to their decline, and presently may be only one of several contributors to their continuing decline or risk of decline.
Timing and cost considerations. Purchasers can immediately
make clear their concern for the preservation of natural
communities present on the lands of their suppliers. Given
the economic implications to the landowner of this measure, purchasers should expect incremental but continuous
progress over time.
For most forest products companies, avoiding or lessening the intensity of management in these areas clearly entails
economic costs to the landowner, likely increasing wood
supply costs. Specific information on the magnitude of such
costs is difficult or impossible to develop, given their high
variability and site-specific and proprietary nature. (In contrast, on many non-industry private lands, less intensive
management may actually be financially preferable for the
landowner; see Recommendation 10, below.)
Supplier implementation measure: Concentrate intensive management on lands of lower ecological value. Suppliers should
take steps to concentrate intensive management on lands with
lower ecological value. Such steps could include:
Acquiring and engaging in intensive management on
already cleared and disturbed lands of relatively lower ecological value, such as abandoned agricultural lands.
Promoting and developing programs to encourage others to
do the same.
Setting aside environmentally sensitive areas, or selling or
donating them (for example, as conservation easements) to
recipients able and committed to maintain such areas in
F
their natural state.

Rationale and cost considerations. While any reduction in
p roductivity from lands not managed intensively will
clearly represent a cost to the landowner, there may be
options for lessening or partially offsetting these costs:
Intensifying the management of forestlands that are of
lower ecological value can help to offset the reduced wood
supply coming from sensitive areas.
Reforestation of lands not currently forested through planting or facilitating natural regeneration can also help to offset the reduced wood supply coming from sensitive areas.
Environmentally valuable or sensitive lands that are sold
or donated to others able and willing to preserve them
have associated revenue and public relations/good citizenship benefits.
Timing. Purchasers can immediately begin evaluating and
comparing their suppliers on the basis of the commitment
suppliers demonstrate to make continuous progress over
time in taking steps such as the ones outlined above.
preference for paper made by suppliers who employ harvesting
methods that minimize the ecological impacts of harvesting,
both at the level of individual stands of trees and across the
landscape.
Supplier implementation measure: Carefully manage size and
placement of clearcuts. Suppliers should manage the size and
placement of clearcuts to:
Maintain sufficient habitat diversity and minimize fragmentation of wildlife habitat.
Maintain sufficient structural diversity across the landscape.
Conserve biodiversity at a landscape level.
Reflect the predominant natural disturbance regime(s) for
the specific region and forest type involved.
Supplier implementation measure: Ensure prompt regeneration.
Suppliers should select and employ harvesting methods only in
the context of a strategy that ensures prompt, successful regeneration of the harvested site. Where artificial regeneration (that
is, planting of seedlings) is employed, planting should occur
within at most two years of harvest. For both artificial and natural regeneration, ongoing monitoring and assessment methods
141
should be employed to ensure within five years of harvest that

regeneration has been successful.
Supplier implementation measure: Avoid clearcutting under certain conditions. Clearcutting 23 should be avoided altogether in
some areas, including those:
Where severe soil erosion is likely, such as steep slopes.
Where regeneration of a new stand may be impaired as a
result of exposure to extreme climate or changes in populations of soil microorganisms.
Along streams and other bodies of water.
On lands harboring important plant and animal populations, such as endangered species habitat and rare natural
communities.
Supplier implementation measure: Minimize impacts of selection methods of harvesting. Where selection methods of harvesting 24 are used, they should be carried out in a manner that:
Minimizes the frequency and extent of disturbance of soils and
damage to surrounding trees arising from stand entries.
Is coupled with the use of road construction and maintenance
practices that minimize adverse impacts; these can arise from
increased road use due to more frequent stand entries that can
occur with selective harvesting methods.
Retains or enhances after each harvest a full representation
of tree species and a mix and age and size classes, thereby
maintaining overall stand composition and quality and
avoiding high-grading, a practice in which only the bestquality trees in a stand are harvested, leaving behind a lowquality stand.
[NOTE: The following rationale and feasibility sections apply to
all four implementation measures above.]
Rationale. Both clearcutting (as part of an even-aged management system) and selective harvesting methods (as part
of an uneven-aged management system) can have adverse
environmental impacts. By removing all or most trees in a
stand, clearcutting can increase windspeeds and soil temperatures and alter soil moisture levels. The consequences of
these physical changes depend heavily on the forest type
and on site conditions, but potentially include significant
impacts on virtually all environmental values forests provide: forest soils and productivity; water quality; plant and
animal habitat and diversity; and the physical extent and

health of natural forest communities.
While selection methods maintain greater wildlife habitat
and structural diversity in the forest, they potentially can lead
to high-grading, especially where the best-quality trees in a
stand are removed in each of several successive harvests. Selective harvesting methods can entail relatively frequent entries
into a stand to carry out harvesting activities, and hence, may
also require greater use and maintenance of road networks,
which have been identified in numerous studies as a major
source of erosion (with subsequent adverse water quality
impacts). Such entries, especially those involving the use of
heavy machinery, can also cause direct damage to remaining
trees and compaction and disturbance of the soil, leading to
reduced soil productivity and increased soil erosion.25
Mitigating the effects of clearcutting requires avoiding the
practice altogether in some areas where adverse impacts are
particularly severe, and carefully managing the size and placement of clearcuts wherever the method is used, so as to
ensure maintenance of habitat diversity at a landscape level.
Finally, because regeneration failures have been associated
with clearcutting, it is essential that steps be taken to ensure
prompt regeneration, whether through planting or by natural regeneration. Avoiding the impacts of selective harvesting methods re q u i res ve ry careful, closely superv i s e d
application of such methods.
Timing and cost considerations. Purchasers should expect their
suppliers to begin implementing such measures immediately.
Cost implications of the measures described above will
likely vary considerably. Steps taken to ensure successful
regeneration and improve overall stand quality will have
positive economic impact on suppliers, especially when
(appropriately) viewed over the long term. To the extent
that other measures lessen or avoid production-oriented
management in certain areas, the reduced volume of wood
products will result in higher wood procurement costs for
the forest products company. (In contrast, on many nonindustry private lands, less intensive management may actually be financially preferable for the landowner; see
Recommendation 10, below.)
F
142
Recommendati on to extend environmentally sound

management practices to non-industry lands from which
forest products companies buy wood for their products.
p re f e rence for paper made by suppliers who use ava i l a b l e
means to ensure that environmentally sound practices are
applied to the management of all lands from which the
supplier buys wood. These re q u i rements should extend to
wood bought on the open market, commonly known as
gatewood.
Supplier implementation measure: Identify sources of pulpwood. Suppliers should identify the sources of (and their prop o rtional contribution to) the pulpwood used in their
products. Sources may include company-owned lands; lands
owned by other forest products companies; lands owned by
non-industrial private companies, institutions or individuals;
and national or state forests or other public lands.
Rationale. A substantial majority (on average across the
industry, about 75%) of pulpwood originates from harvests
on lands not owned by pulp and paper products companies. The great majority of this pulpwood comes from nonindustrial private forestlands (NIPF), with the majority of it
purchased on the open market, often as gatewood, from
loggers and other intermediaries between the landowner
and the forest products company.
Timing and cost considerations. Purchasers should immediately
articulate their desire to buy from suppliers who can identify
the source of wood in their products, and expect a commitment from their suppliers to make continuous progress over
time in achieving full sourcing information. Purchasers should
expect that their suppliers are able to readily identify the source
of pulpwood they receive from public lands, and from private
landowners with whom they have contractual relationships or
who are members of the suppliers landowner assistance program. Tracking the origin of wood bought from intermediaries
such as loggers, while more difficult, can be achieved by the
supplier imposing a requirement on these intermediaries that
they identify the source of the wood they are selling. Obviously, the fewer links in the chain between original landowner
and mill, the easier this will be to accomplish.
F
Most suppliers will likely incur initial costs in setting up

mechanisms to allow full tracking of pulpwood sources,
especially for gatewood, where tracking is not currently
done. The costs of complying with this measure can be
moderated by extending mechanisms already in place for
contracted supplies to additional sources.
Supplier implementation measure: Ensure management in
accord with BMPs, the SFI and other sound practices. Suppliers
should take steps to ensure that all pulpwood they purchase for
use in pulp and paper production is purchased from private
landowners, loggers or other entities that fully comply with:
All applicable Best Management Practices and the additional practices, specified in the second supplier implementation measure under Recommendation 2 above, needed to
preserve soil productivity and water quality.
All applicable provisions of the AF&PA Sustainable Forestry
Initiative and other environmental performance standards set
by the supplier itself for its own lands.
The supplier implementation measures addressing harvesting practices specified under Recommendation 7 above.
Suppliers should also actively encourage management
practices on lands from which they purchase pulpwood that
contribute to the conservation of biodiversity and the preservation of ecologically important, rare or declining natural
communities; examples of such practices are provided under
Recommendations 5 and 6 above.
Rationale. Because the great majority of pulpwood entering a
given pulp mill is derived from lands other than those owned
by the mill owner, affecting significant change in forest management associated with pulp and paper products requires
extending beneficial practices upstream to the suppliers of
the suppliers, especially to non-industrial private forestlands.
Forest products companies already employ a number of
mechanisms, in addition to their purchase of pulpwood,
through which they interact with loggers or landowners
f rom whom they pro c u re wood. These mechanisms
include contracts, landowner assistance programs, logger
training and education.
Timing and cost considerations. In addition to knowing the
source of the pulpwood, this measure requires the supplier
143
to exert some degree of control over practices used to produce the pulpwood. The most straightforward approach is
for the supplier to articulate the above objectives in its
purchasing preferences or requirements, and ultimately to
buy pulpwood only from sources that can demonstrate
they have met the objectives. Paper purchasers should
immediately communicate their desire to buy from suppliers that can provide such assurances about the wood
used in their products, and expect a commitment from
their suppliers to make continuous progress over time
toward a goal of full source control.
Cost implications of this measure are difficult to predict,
as they depend ultimately on changes in the cost of wood
purchased by the supplier due to imposition of the new
conditions that must be met. The latter is in turn a function
of the extent to which loggers and non-industry landowners
are already complying with such conditions, the influence a
mill exerts on pulpwood prices in its vicinity, and overall
regional pulpwood market dynamics. Many landowners
will be willing to abide by BMPs and other standards, given
their strong land stewardship ethic or their management
objectives. In times of short pulpwood supply, where loggers or landowners may be pressed or have incentives not to
abide by such measures, forest products companies may face
higher procurement costs in implementing this measure.
An incremental approach to implementation of this measure should help to moderate costs.
Supplier implementation measure: Purchase from certified loggers wherever possible. Suppliers should use and purchase pulpwood only from certified loggers where certification programs
that address environmental aspects of forest management are in
place. At the current time, such programs are not widespread,
however. Suppliers should also participate in and promote logger training programs and landowner assistance programs that:
Provide an understanding of the rationale for and importance of compliance with Best Management Practices, the
AF&PA Sustainable Forestry Initiative and requirements of
other state and federal environmental laws.
Provide the most current information on the environmental effects of various forest management practices.
Rationale. Loggers play a critical role with respect to the

environmental impacts associated with the acquisition of
pulpwood: They not only carry out the harvesting operation, but often serve as a primary source of information for
the non-industrial private landowner; they also frequently barter the sale of wood they have harvested or intend to harvest. Ensuring that
loggers and landowners are educated
Because most
about the environmental impacts of forpulpwood comes from
est management is vital to affecting
non-industry lands, it is
changes in such practices. Where trainessential that beneficial
ing and certification programs for logforestry practices be
gers already exist, purchasing fro m
only such loggers not only will increase
extended upstream to
the likelihood that the purchased wood
these lands.
is environmentally preferable, but also
will provide an economic reward to the logger who undergoes training and certification,
and an incentive for others to do the same.
Timing and cost considerations. Purchasers should expect
their suppliers to begin employing certified loggers immediately where suitable certification programs exist, and to
expand their use of certified loggers as the programs expand.
Su p p l i e r s efforts to promote and develop logger and
landowner education programs should begin immediately.
Where all loggers in an area are required to be certified,
no additional cost should arise from employing them.
Where certified and non-certified loggers both operate,
whether costs accrue to the supplier will depend on the
extent to which loggers incur additional costs to employ
practices required by their certification as well as the factors
previously mentioned: the influence of a mill on pulpwood
prices in its vicinity and overall regional pulpwood market
dynamics. An incremental approach to implementing the
aspect of this measure involving use of certified loggers
should help to moderate costs.
Training programs for loggers and landowner assistance
programs already exist; introducing environmental considerations into such forums should entail relatively small incremental costs.
F
144
Recommendations to promote environmentally sound forest

management at a landscape level and across ow n e r s h i p
boundaries, including increased support for natural and less
intensive management on public and non-industry private lands.
preference for paper made by suppliers who encourage and
participate in the development of environmentally responsible
management on a landscape level, including the
implementation of management approaches that are applied
across ownership boundaries.
Supplier implementation measure: Work with others to ensure
landscape integrity and habitat diversity. Suppliers should initiate
or participate in initiatives with other landowners (public and
private) and other interested parties to manage landscapes (for
example, watersheds) in a manner that preserves and enhances
the environmental integrity and value of such landscapes.
Rationale. Many of the most serious impacts of forest management are cumulative, that is, result from the application of
a practice on many stands across a landscape. This is true even
when their application at the stand level may be of minor
consequence when viewed in isolation. In addition, various
natural processes link together individual parcels of forestland, without regard to ownership boundaries. For example,
forest management activities essentially anywhere within a
watershed have the potential to affect the quality of water
within and draining from the area. (For this reason, the State
of Washingtons Forest Practices Act requires landowners to
conduct watershed-level assessments and planning.)
Maintaining or restoring ecological functions served by
forestlands requires allowing for activities or processes that
often extend beyond ownership boundaries. For example,
using wildlife corridors to link separated areas of relatively
undisturbed habitat for certain animal species will work
only if the corridors extend through all of the intervening
more heavily managed lands, even if the lands are owned by
multiple owners.
Timing and Cost Considerations. Purchasers can immediately
begin evaluating and comparing their suppliers on the basis of
the leadership, commitment and cooperation suppliers
demonstrate to implement management planning at the landF
scape level. Progress in achieving the desired changes in forest

management at this scale is likely to be more incremental.
Whether significant costs will be incurred by implementing this measure will depend primarily on what
changes result in management methods employed by the
supplier and other landowners. Whether these management
changes lead to increased costs will be determined by the
factors already discussed above.
p re f e rence for paper made by suppliers who show
e n v i ronmental leadership by actively promoting efforts to
manage non-industry lands (both public and private) so as to
maintain and enhance the extent and environmental value of
the nations forestlands. Suppliers should actively support and
encourage management of such lands using non-intensive
approaches so as to provide and preserve ecological values that
are more limited or difficult to provide on more intensively
managed industry lands.
General rationale for recommendation. Many companies in the
forest products industry point to the need to rely on public
and non-industry private forest (NIPF) lands to provide and
preserve the full range of habitat and landscape diversity that
they maintain is not possible or is far more difficult to provide
on their lands. Ensuring that public and NIPF lands in fact
serve this role requires that a different, less production-oriented type of forest management prevail on a substantial fraction of these lands, relative to the intensive management
pursued on most industry lands. This is especially true in
regions where such lands are relatively scarce or fragmented or
where they harbor rare or natural communities or other ecologically important values (for example, wilderness).
It also follows that the industry should be proactive in initiating, encouraging and supporting efforts to manage public
and NIPF lands in ways that preserve all ecological values better than they maintain is possible for them to do. Only in this
way can the potential be realized to reduce management pressures on ecologically important lands through intensive management of most industry lands. Translating this concept into
reality may have very different implications with respect to
future wood supply from public and NIPF lands; see below.
145
Timing. Purchasers can immediately begin evaluating and

comparing their suppliers on the basis of the leadership, commitment and cooperation suppliers demonstrate to encourage
and promote these objectives. Progress in achieving the desired
changes in forest management is likely to be more incremental.
(See below for a discussion of cost considerations.)
Supplier implementation measure: Encourage reforestation, natural management on non-industry private lands. Suppliers
should encourage reforestation efforts on non-industry private
lands, and promote natural forest management (including use
of natural regeneration systems) and maintenance of natural
biological diversity on such lands. These efforts should encompass lands of their own wood suppliers as well as members of
landowner assistance programs. Suppliers should also support
such efforts more generally, given that, in addition to enhancing their environmental value, management of such lands for
some level of wood production can simultaneously provide a
competitive return on investment for the landowner; enhance
the wood supply; and reduce pressures to intensively manage
more sensitive or ecologically valuable lands. Intensive management of some non-industry private lands (especially those
in larger holdings), in addition to providing strong economic
returns for the landowner, can be beneficial in terms of their
contribution to wood supply. As with industry lands, however,
such practices should be concentrated on already cleared and
disturbed lands of relatively lower ecological value, such as
abandoned agricultural lands, and should be avoided on more
environmentally sensitive and valuable lands, in keeping with
Recommendation 6 above.
Specific rationale and cost considerations. On non-industrial
private lands, promoting reforestation of such lands to the
greatest extent possible will have positive economic consequences for landowners and suppliers, by enhancing overall
wood supply. Bringing non-forested lands into the forested
land base through reforestation, and enhancing the quality of
degraded forestlands through more active management, can
also enhance the ecological values provided by such lands.
For many non-industrial owners, less intensive management that uses natural regeneration and both even and
uneven-aged systems can be economically attractive. Less
intensive management generally results in lower volume

yields than intensive management. However, the associated
low input costs often produce economic returns that are at
least competitive with high-input, higher-yield forestry.
Use of less intensive management methods on many such
lands, including promotion of increased acreages of natural
forest through natural regeneration methods, and taking
steps to ensure that landowners are managing their lands in
compliance with BMPs and other appropriate safeguards, can
further enhance the environmental values and functions
served by such lands. Particularly in the U.S. South where
the nations pulpwood production is concentrated (see Figure
4), the considerable extent of intensively-managed industry
holdings and the relative scarcity of public lands place even
greater importance on the need to manage non-industry private lands so as to ensure maintenance of the full range of
environmental values forests can provide.
The economics of forest management for industrial
landowners are generally quite different. Forest products
companies typically utilize intensive management on their
own lands as a means to reduce pulpwood procurement
costs for their processing facilities. These capital-intensive
mills require a continuous flow of pulpwood. Non-industrial private landowners, on the other hand, have a broader
range of objectives in managing their lands.
Supplier implementation measure: Lessen reliance on wood
from ecologically sensitive or valuable public lands. Suppliers
should reduce their reliance on wood harvested from public
lands in areas or under conditions where their management
for such purposes reduces the extent of, or the ecological,
recreational and aesthetic values provided by, natural forest
communities. This concern is particularly important in
regions where public lands represent a relatively small proportion of total forestlands (for example, in the Southeast) or
where public lands harbor most or all of a unique forest community or ecosystem (for example, remaining old-growth
forests in the Pacific Northwest).
Specific rationale and cost considerations. For public lands,
especially those that are particularly environmentally sensitive or important, a lessening of management intensity and
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146
Figure 4
U.S. Pulpwood Supply
by Region, 1992-2040
harvest levels, and hence wood production, is desirable.

Avoiding intensive even-aged management will help to maintain a full panoply of types and stages of natural forests and
their associated habitats, including greater representation of
mature and old-growth forests and large contiguous areas of
minimally disturbed forest. Production-oriented management
should be avoided entirely on lands that represent important
ecological values (for example, rare or declining natural systems). Such measures are more paramount where public lands
are relatively scarce or fragmented, or where they hold important reserves of remaining natural communities (for example,
old-growth forest in the Pacific Northwest).
Most timber harvests from public lands in the U.S. are
conducted primarily for the purpose of producing sawtimber
rather than pulpwood; by-products of this primary activity, in
the form of residuals from sawmills, thinnings and final harvest of trees not suitable for sawtimber, provide most of the
pulpwood harvested from these lands. Hence, pulpwood production is not the major economic driver of harvests from
public lands. Ne ve rtheless, because many forest products
companies harvesting from such lands operate facilities that
produce or consume both sawtimber and pulpwood, and
because in the aggregate pulpwood is a significant, if minority, economic component of such harvests, the issue of timber
harvests from public lands is germane to paper purchasers.
Reductions in harvests from public lands have been underway for a number of years, especially in the West, as a result of
intense public debate. Many forest products companies have
already reduced or eliminated their reliance on such supplies;
for them there will be few or no direct cost implications from
implementing this measure. Moreover, most U.S. pulpwood is
now produced in the South, where public lands are relatively
sparse. Finally, because public lands are typically managed on
longer rotations than are industry lands, sawtimber not
pulpwood is the primary output. Combined, these factors
argue that implementation of this measure should have relatively little impact on suppliers costs for pulpwood.
Assessing the full effect of further reductions in wood supply
from public lands on overall pulpwood market dynamics and
paper supplier costs is enormously complex and beyond the
147
scope of this project. (See White Paper No. 11 for further discussion of timber and pulpwood supply, demand and cost trends.)
III. PURCHASER
IMPLEMENTATION OPTIONS
There are a number of actions, ranging from very proactive to
relatively passive, that paper purchasers can take to influence
forest management on industrial, non-industrial and public
lands. We recognize that there are many different types of purchasers and purchasing relationships, and that only some of
these actions can be taken by a given purchaser. We also recognize that the issues addressed in the recommendations are complex and likely new to most purchasers. For these reasons, we
have proposed a menu of implementation options from which a
given purchaser might choose.
The following options are grouped into five categories and
arranged in order from least to most proactive. Table 1 displays
these options in a form that can serve as a tool for purchasers in
choosing which of these approaches they wish to employ to
implement each recommendation. Different purchasers may
choose to begin implementation at different tiers within this
spectrum of options. Or a purchaser might choose to start at a
relatively low tier, and move to higher tiers over time.
Dialogue with Suppliers

Implementation option: Ask the producer/supplier to
explain what it is doing to address the
recommendation(s).
Purchasers may be able to influence some forest management

practices simply through educating themselves and asking the
right questions. Emphasizing to the supplier that forest management is of concern and is relevant to your purchasing decisions will ensure that forest products companies are at least
aware of their buyers concerns.
Under this strategy, paper purchasers would ask specific questions of forest products companies relating to forest management
practices. For example, is your company actively converting natural forest systems to plantation management? If so, what is your
company doing to mitigate against the adverse environmental
impacts? To aid the purchaser, the Task Force has developed several
sets of questions that can be used to explore the performance and
practices of a supplier as they relate to some of the key objectives of
the Task Forces recommendations; these questions are provided
in the Appendix.
Periodic Reporting
Implementation option: Request that the supplier
periodically provide information in writing describing
its activities to address the recommendation(s).
This approach can increase the seriousness with which the supplier will address your concerns, and provides a record of their
responses to you. More proactive purchasers could seek to evaluate the companys information through additional means (for
example, use of an independent expert).
Even in the absence of such expertise, such
reporting can provide the purchaser with a basis
for evaluating the information, by allowing
Purchasers should
comparison of the report from one supplier
with those from other companies, or comemphasize to their suppliparison of the same supplier over time using
ers that forest managesuccessive reports prepared at appropriate
ment is of concern and is
intervals (for example, annually). It may be
relevant to their purchasuseful for purchasers to develop and ask suping decisions.
pliers to use a common format for the reports,
in order to facilitate such comparisons. The
purchaser may also wish to ask suppliers to include
in their reports written answers to the sets of questions
provided in the Appendix.
Requiring periodic reporting (for example, annually) further
formalizes the information exchange and facilitates comparison
of a given suppliers activity over time. Under the Sustainable
Forestry Initiative, AF&PA members are required to submit
annual reports to the AF&PA describing their plans and procedures for implementing the SFI principles and guidelines. Purchasers should request to receive copies of the materials prepared
and submitted each year by suppliers who are AF&PA members.
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Goal-setting
Implementation option 1: Ask your supplier to set
goals for advancing specific supplier implementation
measures, and to report to you on progress toward
that goal.
For example, a goal might entail specifying what fraction of all

harvests from the companys lands comply with voluntary Best
Management Practices (BMPs) applicable in the jurisdiction in
which they occur, or what fraction of pulpwood purchased from
other lands was harvested from lands that were managed in
compliance with BMPs. Each goal should be accompanied by a
date certain by which it would be met, and a clear method for
measuring compliance.
Purchasers could ask that companies strengthen certain components of the SFI or BMPs. For example, purchasers could ask
that pulpwood used to make their paper products be harvested
only from lands where streamside management zones (SMZs)
are placed along all intermittent as well as perennial streams.
Auditing/Certification
Implementation option 1: Require your supplier to
audit and/or certify compliance with a condition you
seek to apply to your purchases.
Require your supplier to meet a goal or target that you set or help to
set, and communicate it as a factor in or condition of your continued business with the supplier.
These mechanisms add credence to suppliers claims by requiring proof of compliance with a condition and making their
statements legally binding.
Implementation option 3: Set an initial goal, and

ratchet it up over time.
Implementation option 2: Examine, audit or certify the

practices of interest yourself, for one or more actual
or potential suppliers.
For example, you might initially set a goal that requires a modest
level of compliance with a desired recommendation, for example,
the fraction of purchased pulpwood harvested by certified loggers. By clearly communicating to the supplier the initial goal and
your intention of (and timetable for) raising it over time, you can
spur efforts toward continuous improvement while addressing
the understandable concern that applies in many cases that
implementing a desired change cannot be done all at once.
Purchasers taking this approach would hire in-house staff or consultants to examine all or specific forest management practices of
suppliers. This could entail visits to company lands, examination of company relationships with private landowners and loggers, and other information gathering to rate the practices of
individual companies. Staff/consultants could work with suppliers to improve forest management practices, if necessary.
Purchasing Conditions
Implementation option 3: Require suppliers to provide

independent certification of their practices, or to
purchase products that come only from certified
forest management operations or companies.
For example, purchase only from suppliers who comply fully

with the Sustainable Forestry Initiative of the American Forest
& Paper Association, and with all BMPs applicable in the jurisdiction(s) in which they operate, even where the BMPs are voluntary. This step may entail imposing new requirements on
O
Implementation option 2: Encourage or require efforts

on the part of a supplier that go beyond compliance
with established standards.
Implementation option 2: Working either with or

independent of your supplier, set your own goal and
timetable for improvement in the suppliers
performance on one or more recommendations.
Implementation option 1: Require, as a condition of

your purchase, compliance of the supplier with
specific standards or guidelines set by the forest
products industry or others.
your existing suppliers, with a timeline for compliance, or identifying new suppliers that already meet, or are committed to
meeting, the stated objective.
Under this strategy, purchasers would request that forest products companies have their operations certified by an outside
organization. There are already a few large landowners that have
had lands certified by third-party organizations. It is important
to note that the reliability of such certification activities and
organizations is the subject of considerable debate. As with
other strategies, purchasers who choose to actively work to
149
understand the certification process and help to establish or

select certain minimum standards will likely have a greater
influence over forest practices.
IV. ENVIRONMENTAL AND

ECONOMIC FINDINGS
A. Environmental Findings and
Summary of Support
This section presents the Task Forces key findings on the environmental impacts of forest management, along with a summary of the support for those findings. These findings are taken
directly fromWhite Paper No. 4 (contained in Volume II of this
report), which develops the findings in more detail and provides
references to supporting documentation.
Findings on Forest Management in General
1. State-level Best Management Practices (BMPs) to mitigate the

impacts of forest management on water quality are substantial
and widespread.26 Their effectiveness, however, is not universal.
Generally, full adherence to BMPs can effectively minimize soil
erosion and stream sedimentation from forestry activities. However, the level of coverage of BMPs varies among states; some
states allow activities that may not fully alleviate water quality
concerns. While BMPs generally include streamside management zone recommendations or requirements, for example, several states do not requires such measures at all on intermittent
streams.
All states with significant timberland area have some form of
forest practice legislation or regulation specifying BMPs. In
general, BMPs are voluntary throughout the South and in
some northern states, and are mandatory in western states.
In the South27, BMP compliance generally is highest on public lands, usually followed by lands owned by the forest prod-
ucts industry and large holdings of non-industry private

landowners. Small non-industry privately-owned lands generally show the lowest compliance rates. Despite reported high
overall compliance rates, recent compliance surveys have
identified significant non-compliance in all ownership categories with key BMPs, such as those governing skid trails and
stream crossings.
2. Few regulatory measures have been adopted to protect forest
values other than water quality.
Outside of the Pacific Northwest, state-level forest practice
regulations are designed to protect water quality, and only
incidentally may protect wildlife habitat (other than certain
aspects of fish habitat), natural communities, long-term soil
productivity and other forest values.
Federal laws, such as the Endangered Species Act and the
Clean Water Act, provide some regulation of private as well as
public forest management with respect to wildlife and
forested wetlands. Howe ve r, their scope is limited for
example, the ESA only governs impacts on particular species
listed as threatened or endangered and they do not offer
comprehensive consideration of wildlife diversity or natural
ecosystem protection.
3. Numerous voluntary efforts have been made on the part of
forest products companies and the forestry profession to address
environmental concerns. For example:
The American Forest & Paper Associations (AF&PAs) recently
adopted Sustainable Forestry Principles and Implementation
Guidelines designate important environmental objectives for
its member companies, including: the maintenance of habitat
diversity at a landscape scale; use of management techniques to
protect wildlife habitat, such as riparian and wildlife corridors;
the responsibility of forest products companies to encourage
their wood suppliers to manage forests more sustainably (see
below); and the need to protect biologically and otherwise valuable sites. In most cases the guidelines provide that each company design its own method of implementation to meet a goal,
rather than setting a specific performance standard. This
approach may make assessing compliance difficult.
In addition to these guidelines, some forest products companies
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have individually committed resources to environmental measures such as landscape management, environmental auditing,
company-specific BMPs, special area programs, logger training
and landowner assistance programs. An assessment of the effectiveness of these efforts is beyond the scope of this paper.
Finally, a controversial report issued by the Society of American
Foresters (SAF) has advocated a shift from traditional sustained-yield forest management to ecosystem management as a
means of achieving sustainable forestry.
Findings on Potential Environmental Impacts and
Mitigation Measures
4. The potential adverse environmental impacts of most concern are the cumulative impacts of forest management activities
over time and on a scale larger than that of a particular activity conducted in a particular stand of trees.
Cumulative impacts can develop over the long term or can
arise in shorter time spans from several distinct activities.
Some cumulative impacts, moreover, may arise from activities
that may not appear significant at a local scale, but which are
significant at a landscape level.
Potential impacts include:
A. Impacts on soils and forest productivity. Repeated intensive harvesting on short rotations (especially of whole trees) may deplete
nutrient levels over the long-term and, on nutrient-poor sites,
potentially may impair forest productivity not only of crop
trees but of the forest as a whole. Some methods of site preparation in particular, methods that disturb the soil or remove
logging slash and debris may also have adverse effects on forest productivity by displacing nutrients from a site.
Mitigatory measures include identifying nutrient-poor sites
and altering management practices in such areas.
B. Impacts on forest streams. When performed without safeguards such as adequate buffer strips along streams, certain
forest management practices can impair aquatic habitat for
many species:
Deposition of sediment in streams can result from forest
management practices that increase soil erosion by disturbing forest soils and/or increasing water runoff.
Stream chemistry can be altered by the use of fertilizers or
F
pesticides, or by harvest-induced increases in nutrients

leached from the soil and flushed into streams.
The removal of trees adjacent to streambanks can affect the
physical structure of a stream, weaken streambanks, and
elevate water temperatures.
The potential also exists (where proper measures are not
taken) for certain forest management practices to degrade
drinking water quality. However, the drinking water quality
of water from forested watersheds generally is very high.
Among the most important mitigatory measures to ensure
protection of water quality is the use of streamside management zones (SMZs): low- or no-management buffer strips
maintained along streams to filter out sediment and nutrients, maintain shade, and provide other benefits such as supplying dead logs and limbs for physical stru c t u re. In
particular, effective use of SMZs requires that they:
be maintained along intermittent as well as all perennial
streams;
be sufficiently wide to function as effective filters; and
for perennial streams, include enough continuous forest
cover to ensure shading and a supply of limbs and logs sufficient to maintain natural stream structure (where appropriate).
Although virtually all state BMPs include streamside management zones, few specify all of these important conditions.
C. Impacts on plant and animal habitat and species diversity.
Forest management potentially can have both direct and
cumulative effects on plants and animals. The cumulative
effects, which result from changes in vegetation as a result of
forestry activities, are more significant.
The use of insecticides and herbicides can have direct effects
on wildlife. Significant adverse effects of pesticide applications on wildlife have occurred in some cases; however, the
infrequency of application and the use of mitigatory measures lessen the risks.
Forest management typically alters the species composition
and physical structure of vegetation at a stand level. At a
landscape scale, these changes in stand structure have significant cumulative impacts on plant and animal habitat.
At a landscape level, maintaining forest animal diversity
151
depends on maintaining an adequate range of habitats,

from early-successional forest to mature and old-growth
stands. Because trees in conventionally managed forests are
harvested before they reach maturity or mortality, however,
managed forest landscapes typically lack areas of mature
and old-growth forest.
Even-aged management, moreover, may also fragment the
forest, adversely affecting populations of certain animal
species that require large areas of contiguous forest. Many
of these species are regionally or globally endangere d ,
whereas those species that tend to benefit from such fragmentation (i.e., species that inhabit forest edges or other
disturbed areas) are generally more common, in large part
because such habitats are more readily available in humandisturbed landscapes.
Within the matrix of forest managed for solid wood and
fiber production, m e a s u res to mitigate these potential
impacts include:
identifying areas of habitat for important plant or animal populations (for example, endangered species) and employing
management practices that maintain or even enhance this
habitat. For species associated with natural ecosystems or with
mature forest, this means avoiding clearcutting in some areas,
lengthening rotations in some even-aged stands, and allowing
some trees to reach old whether in predominantly even- or
uneven-aged stands;
maintaining extensive wildlife corridors to provide connectivity among larger forest preserves or remaining blocks of
contiguous forest in the landscape;
retaining important habitat elements such as snags (dead
standing trees) and old live trees; and
maintaining natural tree species diversity, through means such
as management for multiple tree species and wood products.
Landscape-level management has also been adopted in
some form by several forest products companies, and has been
advanced in principle by the Society of American Foresters
and AF&PA. The level of detail and the specific provisions
and management activities involved vary considerably among
these initiatives.
Findings on Natural Communities
5. At a landscape or regional scale, intensive forest management has contributed and continues to contribute to
reductions in the extent of certain rare ecosystems and
natural communities.
Although urban and suburban development is
Longleaf Pine Forest
often the major cause of losses of natural comas a Percentage of the
munities and ecosystems, forest management
Southeast Coastal Plain
particularly clearcutting followed by
plantation establishment can degrade or
eliminate the functions and values (including wildlife habitat) provided by certain
rare or dwindling ecosystem types, threatening their continued existence. Examples of such areas include:
longleaf pine forests, which once covered the southeastern coastal plain but
are now reduced to a fraction of their
original expanse (Figure 528), in part
because of conversion to plantations
of other pine species (for example,
slash pine, loblolly pine);
old-growth forests of the Pacific Northwest, especially the temperate rainforests along the Pacific Coast from
n o rthern California through Br i t i s h
Columbia, which have been prized for
their high-quality timber but have been
vastly reduced in extent, threatening the
forest type and the species it supports; and
some types of forested wetlands that are both
rare and candidates for forest management,
including some classes of bottomland hardwood forests in the South and pocosins in coastal
North and South Carolina.
Figure 5
Findings on Management Activities of Special

Interest
6. Clearcutting and alternative harvesting methods: The ecological effects of clearcutting va ry widely among differe n t
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152
regions and depend greatly on site conditions. Its potential

impacts, moreover, are of greater environmental concern in natural forests than in plantations or reforested marginal lands. In
general, the effects of clearcutting are more likely to be acceptable: where large-scale disturbances were (or are) features of
natural forests; where site conditions capable of inducing its
potentially severe adverse effects are not present; and where measures are taken to mitigate the effects of clearcutting on wildlife.
Forest managers employ clearcuts when the tree species desired
for the new stand is (are) intolerant of shade. Clearcutting is
also an efficient harvesting method. Where intensive plantation management is employed, clearcutting facilitates planting, which may lead to significant increases in yield that can
be further enhanced through the use of genetically selected
seedlings and stocking control.
By removing all or most trees in a stand, clearcutting can
increase windspeeds and soil temperatures and alter soil
moisture levels. The consequences of these physical changes
depend heavily on the forest type and on site conditions, but
potentially include significant impacts on the forest values
presented above: forest soils and productivity; water; plant
and animal habitat and diversity; and natural communities.
Whether clearcutting is an appropriate harvesting method on
a given site or in a given region depends on both silvicultural
and environmental considerations:
The suitability of clearcutting as a silvicultural system varies by
region and forest type. Where clearcutting emulates the scale,
frequency and other aspects of the prevailing natural disturbance pattern thus ensuring that the regenerating forest will
be suited to the site it may be silviculturally appropriate.
The environmental impacts of clearcutting can be severe
and unacceptable on some sites: where severe soil erosion is
likely; where regeneration of a new stand may be impaired
as a result of exposure to extreme climate or changes in
populations of soil microorganisms; along streams and
other waterbodies; and on lands harboring important plant
and animal populations, such as endangered species habitat
and rare natural communities.
On sites where clearcutting is employed, limiting the size and
frequency of clearcuts, carefully managing their placement
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within the landscape and retaining structural elements such as

some live trees, snags and downed logs can mitigate some of
the potential adverse effects of clearcutting on wildlife habitat.
On relatively flat sites with stable soils and rapid revegetation after disturbance, in operations where adequate consideration is given to regeneration and to maintenance of stand
structure and overall landscape diversity, clearcuts of modest
size and frequency may be environmentally acceptable.
Al t e rn a t i ve harve s t i n g / re g e n e ration methods, if pro p e r l y
employed, generally are less environmentally stressful than
clearcutting, although they do have some significant potential
drawbacks relative to clearcutting.
Shelterwood cuts, by maintaining a degree of forest influence in the cut-over area, disturb the forest, soils, and
wildlife less than clearcutting. On the other hand, the typical practice of subsequently removing the initially retained
trees renders this method effectively a form of even-aged
management, accompanied by the same cumulative effects
such as forest fragmentation and the loss of mature forest.
Selection cuts (including group and individual-tree selection)
maintain greater wildlife habitat and structural diversity in the
forest; moreover, selection cuts are not associated with intensive site preparation and its attendant potential impacts on soil
productivity, integrity and structure. However, selection cutting potentially has adverse environmental effects, the most
significant of which results from its most common misapplication, termed high-grading, in which only the best-quality
trees in a stand are harvested, leaving a low-quality stand.
In regions historically subject to relatively frequent largescale natural disturbances (for example, wildfires), natural
stands may be dominated by shade-intolerant tree species.
Use of selection cutting, combined with fire suppression,
could convert such a stand into one dominated by shadetolerant species if harvest openings are not large enough to
permit direct sunlight to reach the forest floor, while
clearcutting would be more likely to regenerate a new stand
more closely resembling the original stand.
Selection cutting may require more frequent entries into a
stand than even-aged systems, increasing road and skid trail
use and the frequency of forest disturbance. However, this
153
disturbance typically is of less magnitude than the disturbance from a clearcut; moreover, the frequency of stand
entry in highly intensive, even-aged plantation management may approach that of a selectively harvested stand
Depending on forest type and site conditions as well as the
intensity of management, yields from uneven-aged management in some cases can be comparable to yields from evenaged management. For example, uneven-aged management
with frequent stand entries in spruce-fir forests may produce
higher timber growth and yield than low-intensity even-aged
management (i.e., clearcutting and natural regeneration). As
conventionally practiced, however, even-aged management
employing clearcutting is more commonly associated with
highly intensive, high-yield methods of silviculture, while
uneven-aged management is typically much less intensive.
This distinction is especially valid in the South, where intensive even-aged management practices on pine plantations
produce sizable gains in yield. As a result, uneven-aged management generally requires a larger land base than intensive
even-aged systems to produce the same amount of wood.
7. Artificial regeneration and monocultures: The establishment
of monocultures through artificial regeneration need not be an
environmental concern per se. Although the monocultures established by artificial regeneration usually are simplified compared
to natural stands, this simplification stems from other forest management practices in addition to the planting of a single species.
Furthermore, where reasonable precautions are taken, the impact
of genetically selected seedlings on genetic diversity does not
appear to be a serious concern at the stand level. The overall
extent and placement of monoculture plantations in the landscape are the major determinants of their environmental impact.
8. Reforestation: The environmental impacts associated with
tree plantations are determined by how and where plantations
are placed in the landscape. In some cases reforestation, the
establishment of forests (including single-species plantations)
on currently cleared and nonforested lands, may be environmentally beneficial. Millions of acres of marginal or abandoned farmland may be suitable for reforestation and pine
plantation establishment.
The establishment of forests on already cleared and altered lands

(for example, marginal agricultural crop and pasture lands) is
environmentally preferable to further conversion of natural
ecosystems to plantations. Indeed, reforestation of such lands
may enhance their associated environmental values, while
expanding the timberland base available for production of solid
wood and fiber.
Government-sponsored reforestation programs,
such as the Conservation Reserve Program,
have enjoyed some success and have demonstrated the potential profitability of estabEstablishing forests on
lishing production forests on marginal
already cleared marginal
lands.
agricultural or pasture
The potential acreage amenable to reforlands is environmentally
estation is substantial. By one estimate,
preferable to further
reforestation for softwood forests in the
conversion of natural
South alone would not only be possible
ecosystems to plantations.
but profitable on more than 19 million acres
of marginal lands. Assuming average yields,
this additional land area could increase the
Souths softwood harvests by nearly twenty percent
over current production.
B. Economic Findings and Summary of Support

This section presents the Task Forces key findings on the economic considerations of forest management, along with a summary of the support for those findings. These findings are taken
directly fromWhite Paper No. 11 which develops the findings in
more detail and provides references to supporting documentation.
Findings on U.S. Timber Supply and Harvests,
Pulpwood Supply and the Impact of Paper Recycling
[NOTE: Some of the following findings are based in part on

data and projections of the USDA Forest Services models of
the North American forest sector.29 This source represents the
only publically available comprehensive information of its kind.
Like all projection models, myriad assumptions have been made
regarding future conditions affecting timber supply, the accuracy of which is not universally accepted among experts in the
field. Where possible, we have supplemented the Forest Service
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154
data with information from other sources, most notably a

prominent forecasting and economics consulting firms
that specializes in the forest products industry, Resource
Information Systems, Inc. (RISI).30 While RISIs information is also not universally accepted among
experts, we believe that the use of these data along
Figure 6
Projected Effect of Recycling
on Total U.S. Timber Harvests
with those of the Forest Service reasonably represents the range of possible future outcomes and provides several important comparisons and contrasts on
key points, as discussed in the body of this paper.]
1. Between now and 2040, U.S. timberland acreage is projected to decline by roughly 5.5%, due almost entirely to losses
to other uses of non-industry private lands.
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This ownership class comprises more timberland than the public sector and the forest products industry combined. While
industry holdings grew substantially (by 11.5 million acres,
almost 20%) between 1952 and 1992, they (as well as public
lands) are projected to remain fairly stable through 2040.
2. Despite the modest decline in timberland acreage, total timber inventories are growing. However, a more constrained picture can be expected with respect to available timber, and hence,
pulpwood supply.
The total softwood inventory is projected to grow 30% by
2040, mostly on public lands due in part to harvest reductions in the West. Increasing intensity of management on
industry lands, especially pine plantations in the South, will
also contribute to the increased softwood inventory. Slow
growth is projected for total hardwood inventories: a 10%
increase by 2040, all on public lands. Hardwood inventories
on all private lands, especially those in the South, will
decrease, primarily due to harvest levels that outpace growth
to meet both pulpwood and fuelwood demand, and some
conversions of hardwood forests (primarily upland) to pine
plantations.
A variety of factors act to reduce the inventory of timber available for harvest, including: reductions in allowable harvest levels on public lands due to environmental considerations, as has
recently occurred on National Forest lands, especially in the
West; regulatory restrictions on forest management, such as
institution of Best Management Practices calling for the retention of buffer strips along streams; and voluntary reductions in
management intensity or removals of forested areas on private
lands, such as retention of wildlife corridors or donations of
special areas to conservation organizations. Depending on
assumptions made about these and other factors, estimates of
available timber inventories and pulpwood supply can vary dramatically and are subject to considerable uncertainty.
3. Recycling will act to slow the rate of growth of pulpwood
production and moderate overall timber harvests, rather than
lead to an absolute decline. Increased recovery and recycling of
paper will also have the effect of extending significantly the
U.S. fiber base.31
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By extending fiber supplies, recycling will help to sustain

much higher export volumes of both pulp and paper and paperboard products and reduce the need for imports, making the U.S.
more self-sufficient in fiber supply into the next century. However, as paper recovery rates reach their practical limits sometime
in the next century, and as demand for paper and paperboard
products, both at home and abroad, continues to rise, demand
for pulpwood will rebound, and hence pulpwood harvests are
projected to increase substantially, albeit at a slower rate than
without recycling. See Figure 6.
may be able to affect stumpage and delivered prices through

modifications in harvesting practices or rates on company
lands. Thus, in some regions, paper companies do not
exist in perfectly competitive markets.
Figure 7
Growth of Pine Plantations in the South
in Area and as a Percent of Pine Forest
Base Projection for 2000-2040
4. Southern states produce a commanding share of pulpwood and

paper products, a share that is projected to grow substantially.
Much of the Souths timberland is geared towards pulpwood production, the regions leading timber product; favorable growing
conditions and high forest industry ownership both help make
intensive management possible. This emphasis on intense fiber
production is also reflected in the increasing acreage of pine plantations across the South.
5. Pine plantations are projected to cover more acreage than
natural pine in the South by the turn of the century, and by the
year 2030, more than two-thirds of the regions pine forests (and
over a quarter of all its timberland) is projected to be in plantations. These plantations are located primarily on industry
land. (See Figure 7.32)
6. Most pulpwood originates from lands held by non-industrial
private owners, in large part due to the fact that most timberland
is in this ownership class. Combined with pulpwood originating
from public lands, the great majority of pulpwood utilized by a
typical pulp mill about three-quarters on average originates on lands (both public and private) other than those it owns.
Findings on Trends in Pulpwood Prices and the Impact
of Recycling
7. In many regions, pulp and paper mills can exert considerable

influence over the prevailing stumpage and delivered prices paid
for pulpwood.
The primary reasons for this are the large fiber requirements of
many mills and the substantial costs involved in transporting
pulpwood to other markets. Also, forest products companies
8. Increased recycling is expected to impart

greater stability on pulpwood prices well into the
next century than would otherwise be the case.
USDA Forest Service projections indicate that,
with the exception of softwood prices in the North,
near-term (through roughly 2010) pulpwood prices
will decline in all regions, reflecting the role that recovered paper will play in extending the fiber base. As recycling rates begin to stabilize, however, pulpwood prices will
begin to rise again as overall demand for pulpwood increases.
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156
Extending their pulpwood price projections to examine price

trends for paper and paperboard products, the Forest Service
predicts relative stability in paper and paperboard prices over
the long term, largely attributed to the contribution of recovered fiber in extending the U.S. fiber base. The Forest Service
argues that recent pulp and paper price hikes reflect a relatively
transient effect of the industrys business cycle, rather than a
more persistent response to a change in underlying demand.
In contrast, Resource Information Systems Inc. (RISI) projects
that both softwood and hardwood pulpwood prices will rise
significantly over the next five years as a result of increased
competition for virgin fiber. RISI projects that engineered
wood products, such as oriented strandboard, which can be
manufactured from small diametered trees and chips used traditionally for pulpwood, will markedly increase the demand
for virgin pulpwood. However, RISI concurs with the Forest
Service that increased recycling will place downward pressure
on pulpwood prices.
9. Management practices and rotation ages are driven in large
degree by the relative profitability of sawtimber versus pulpwood production.
Currently, management practices and rotations which favor
sawtimber or multiple product outputs are typically more profitable than those favoring pulpwood alone. According to USDA
Forest Service projections of future stumpage prices, this will
continue to be the case for the foreseeable future as real sawtimber prices rise while pulpwood prices remain relatively stable. If
true, management practices and rotations which favor sawtimber or multiple product outputs will likely be more profitable
than those favoring pulpwood alone. However, RISI projects
that prices for small diameter trees will increase dramatically as
a result of the emergence of engineered lumber products while
sawtimber prices will stagnate at least for the short-term. If
true, this will increase the profitability of short rotation forestry
and pulpwood production. RISIs analysis suggests that the distinction between pulpwood and lumber projection from forest
management will become increasingly blurred. The perspectives
of various forest products companies and other experts differ as
to which projection is more accurate.
F
10. Hardwood prices are projected to rise both in absolute terms

and relative to softwood. This may make more intensive hardwood management, especially plantations, profitable. It may also
improve financial returns from less intensive softwood management regimes that do not seek to suppress hardwood competition.
Under such regimes, rather than requiring expenditures for
competition control, hardwoods become an asset that can be
sold as pulpwood (or fuelwood or sawtimber).
Findings on Economics of Pulpwood Production and
Market Intervention into Forest Management
Practices: Assessing Costs and Benefits
11. Non-industrial landowners and forest products companies

tend to have different land management objectives.
Non-industrial landowners who actively manage their lands seek
to maximize a variety of timber or non-timber benefits from
their forestland. Non-timber benefits such as wildlife habitat,
aesthetics, and soil conservation are important management
objectives for many non-industrial private landowners.
Forest products companies manage land to produce pulpwood and sawtimber for mills as part of a broader objective to
minimize total wood procurement costs.
Forest products firms have a number of strategies they can
employ to minimize their pulpwood procurement costs.
Strategies include increasing supplies from company-owned
lands through intensification of management, expanding
their land base, or reducing sawtimber production in favor of
increased pulpwood output. Forest products companies can
also increase supplies from private lands by raising the delivered pulpwood price they are willing to pay or by entering
into cooperative agreements with private landowners. Firms
may utilize a number of these strategies to minimize procurement costs and ensure a steady fiber supply. In theory, forest
product companies will seek to equalize marginal procurement costs across all sources of pulpwood.
12. Less intensive management can have financial returns comparable to or higher than intensive silviculture on non-industrial private lands.
In many cases, returns from intensive forestry do not justify
high input costs associated with site preparation, competition
157
control and plantation establishment, given that most nonindustrial landowners do not have the same economies of scale
and other cost advantages that forest products companies have.
Less intensive silviculture also may provide greater non-timber
benefits for non-industrial landowners.
13. For forest products companies, intensive management which
maximizes yields over short rotations is financially preferable to
less intensive management, for a number of reasons.
Forest products companies have significant capital investments in processing facilities with high fixed costs. Fiber
shortages can be very costly if mills are forced to work at less
than full capacity. Company-owned forestland, therefore,
provides a reliable, nearby and high-quality source of fiber.
Intensifying management on their own lands is a relatively
inexpensive means for forest products companies to reduce
total wood procurement costs because management inputs
such as site preparation and competition control are a small
proportion of total pulpwood production costs on company
lands (see finding 14 below).
Forest products companies have economies of scale that most
other landowners tend not to have. These economies of scale
result from larger, more homogenous management units, inhouse management expertise and other factors.
Transportation costs are reduced for wood harvested from
company lands, which tend to be close to the mill.
Forest products companies are more easily able to absorb the
high input costs of intensive management relative to small
non-industrial landowners.
14. An analysis of pulpwood production costs on forest industry
land demonstrates that the costs of increased management intensity are a relatively small proportion of total production costs on
industry lands considerably smaller than the sum of expenditures for harvesting and transportation and land carrying costs.
Southern pine plantation management and harvesting costs in
1992 dollars for forest products firms are estimated at $39-$85
per cord over the next three decades depending upon management regime, site productivity and other variables. The estimated
future value of delivered pulpwood prices over that time period is
$48-$94 per cord. The apparent gap between our estimates of
production costs and projected future pulpwood prices is due to

management and land carrying costs which are not accounted for
in our estimate. The magnitude of these costs is difficult to estimate and will undoubtedly vary widely among firms and regions.
15. A broad range of costs and benefits (both to the affected
landowner and to society at large) can be associated with forest
management. The magnitude and distribution of these costs
and benefits can be affected by regulation or incentives provided
to landowners to affect changes in forestry practices. Quantifying their value is difficult and uncertain, however, making a
traditional cost-benefit analysis exceedingly difficult to conduct.
BMPs and other controls over forest management practices,
especially those that lower yield per unit area and hence
require landowners to invest more to maintain a given production level, have typically well-defined costs to affected
landowners.
Based on a review of several studies, compliance costs associated with BMPs typically amount to a few percent of gross
revenues. Streamside management zones (SMZs) are among
the least costly and most effective BMPs.
Numerous examples have been identified in which BMPs and
related measures also produce economic benefits to the same
landowners, benefits that sometimes outweigh the costs.
However, the relative sparsity of efforts to identify such benefits and the highly site-specific nature of the costs and benefits
involved, preclude any broad generalizations about the net
costs to landowners from BMP implementation.
Landowners have responded to government-sponsored reforestation incentives. The impacts of cost-share programs on
aggregate social welfare is difficult to judge, however, in large
part because of the difficulty in measuring the resulting nontimber benefits that accrue to landowners and society at large
under such programs.
Through its effects on functions of forests, forest management can produce significant costs to society as a whole, by
lessening or eliminating the environmental benefits normally
associated with forests. These costs are considered negative
externalities because they generally are not accounted for in
the market. They include both quantifiable costs to commerF
158
cial entities, and broader social costs that are far more difficult
to assess. Measures taken to limit the impact of forest
management on forest functions can lessen or eliminate these costs.
Forest management can also produce substantial social benefits. These benefits derive
Clearcutting, unlike
both from the presence of forests themselves
natural disturbance,
(such as recreational opportunities and carremoves most or
bon sequestration), as well as from actions
virtually all of the timber
taken by forest landowners (such as land
from a site.
donations and forest research). Like social
costs, the value of many such benefits may
be difficult or impossible to quantify.
Reforestation of degraded forest land and/or
abandoned agricultural land could benefit both the
environment (by restoring forest habitat) and the forest
industry (by increasing the available timber supply). Also, utilization of less extensive forest practices on non-industrial forest lands in urbanizing areas (where intensive practices such as
clearcutting can be visible and controversial) may help maintain land in forest (rather than in urban uses) and sustain timber supplies from these urbanizing areas at least
temporarily.
ANSWERS TO FREQUENTLY ASKED

QUESTIONS
This section is intended to aid the purchaser by providing information on commonly discussed issues in a question-and-answer
format.
1. Are we cutting trees faster or slower than they are
growing back?
At a national level, the inventory of timber is increasing, for

both softwoods and hardwoods. At a regional level, however,
important differences are apparent.
In the West and North, growth rates for both softwood and
hardwood currently exceed harvest rates, and are projected to
do so for the next five decades.
In the South, however, where most pulpwood production is
centered, a less sanguine picture is seen:
Softwood harvest rates currently exceed growth by about
10%. This situation is expected to improve somewhat in
the next decade, however, with the increasing growth on
industrial pine plantations more than offsetting the projected continued decline of softwood inventories on nonindustrial private lands.
Hardwood growth rates currently exceed harvest by a considerable margin, about 50%. This situation is expected to reverse
itself in the coming decades, however, as demand for hardwood pulpwood and sawtimber increase; the rate of harvest is
projected to exceed growth by 2010. Harvest rates are projected to exceed growth by a substantial margin on both industrial and non-industrial private lands; while growth on public
lands will exceed harvest, such lands contribute a relatively
small amount of the total hardwood inventory in the South.
2. Isnt clearcutting just like a natural disturbance?
Some forest managers and wildlife managers regard clearcutting

as a method of imitating large-scale natural disturbances, such
as windthrow or stand-replacing fires. They argue that the use
of clearcutting is environmentally well-suited to areas (such as
the southeastern coastal plain) that were dominated by largescale natural disturbance patterns before settlement by EuroF
159
peans. However, one crucial difference must be pointed out:

clearcutting, unlike natural disturbance, removes most or virtually all of the timber from a site. Moreover, what remains may
be chopped, removed, or displaced by site preparation, which is
made possible by clearcutting. As a result, clearcuts generally
lack most or all of the important biological legacies typically
found after natural disturbance, including scattered remaining
living trees, snags and downed logs and limbs.
Furthermore, clearcutting typically occurs in a predictable pattern over a landscape, affecting every stand at regular intervals
dramatically different from natural disturbance patterns, which
may vary greatly in frequency over a landscape, returning to some
areas more than others due to chance or site conditions such as
topography, soil moisture, and so on. The result, in natural
forests, is a complex arrangement of differently sized and shaped
patches, varying in species composition and age a striking contrast to most even-aged forests. Finally, the prevailing natural disturbance regime in many regions (such as the Appalachian and
northern hardwood forests) was likely the creation of small
canopy gaps as single trees died. Such gap dynamics occurred at
much more localized temporal and spatial scales than clearcuts.
other potential environmental impacts, both cumulative and acute,

on forest soils and productivity, forest water, plant and animal
diversity, and natural communities.
The actual ecological effects of clearcutting vary widely among
different regions and depend greatly on site conditions. Its potential
impacts, moreover, are of greater environmental concern in natural
forests than in plantations or reforested marginal lands. In general,
the effects of clearcutting are more likely to be acceptable where:
large-scale disturbances were (or are) features of natural forests;
site conditions (e.g., highly erodible soils, steep terrain,
extreme climate that can impair regeneration) capable of
inducing its potentially severe adverse effects are not present;
lands do not harbor important plant and animal populations,
such as endangered species habitat and rare natural communities;
the practice is avoided along streams and other bodies of water;
the size and placement of clearcuts is carefully managed to
enhance diversity in the age and vertical structure of trees
across stands; and
measures, such as retention of some live trees, snags and
d owned logs are used to mitigate some of the potential
adverse effects of clearcutting on wildlife habitat.
3. Can clearcutting be an acceptable practice under

any circumstances?
4. Arent plantations of trees just like a form of

agriculture?
From a silvicultural standpoint, clearcutting may be necessary

to ensure regeneration of several commercially valuable species
including some hardwood species as well as some softwoods,
such as lodgepole loblolly pine in the West which grow
poorly in shade but generally grow very well when exposed to
full sunlight. Where such shade-intolerant species are desired,
clearcutting is often used to favor their regeneration. Moreover,
by removing the forest cover, clearcutting makes planting possible, which also helps to ensure the successful establishment of a
new stand. In addition to these silvicultural reasons, clearcutting provides considerable economic efficiencies, both in the
harvesting operation itself and in the growth of the next stand.
While it offers silvicultural and economic advantages, clearcutting also raises a number of potential environmental concerns,
which follow from the removal of most or all of the forest cover at
one time. The removal of the forest cover alters wind patterns, soil
temperatures, and soil moisture, changes which in turn can drive
Plantations, or tree farms, are generally made up of exclusively

or predominantly one species of tree (most often softwood), all
initiated and later harvested at the same time; in these respects,
they resemble typical agriculture. Whereas most agricultural
crops are annual, however, rotation ages for tree plantations span
many years, ranging from as few as 7-10 years for eucalyptus in
Latin America or cottonwood in the Mississippi delta, to 20-35
years for pine in the South and aspen in the North, to as long as
50-80 years or longer for softwoods in the North and West. As a
result, the frequency of entries and the extent of soil disturbance
and the use of fertilizers and pesticides are far smaller in plantation silvilculture than in agriculture. This also means less potential for impacts on water quality and soil productivity.
Tree plantations, with an age and structural diversity that is
simplified relative to natural forests, nevertheless provide considerably greater plant (understory) and animal diversity and
habitat value, as well as other benefits such as recreation and
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watershed protection, than do agricultural areas.

In another sense, however, the analogy between plantation
silviculture and agriculture illustrates an important point: we
should not expect to be able to rely on tree plantations for many
of the environmental values associated with natural forests (see
next question below), just as we do not expect endangered
species habitat to be provided by corn fields. In each case, the
primary value is in providing an economic good. At the same
time, the nature of growing trees is such that greater environmental value is provided by a tree plantation than could ever be
expected from an agricultural field. If managed to enhance such
values within the framework of its primary role of enhancing
the yield of forest products, and if it is not placed in environmentally sensitive or valuable areas, a tree plantation can provide both environmental and economic benefit.
5. How do plantations compare
environmentally to natural forests?
Tree plantations have both beneficial and adverse environmental

consequences relative to natural forests. On the one hand, plantations tend to provide less habitat value and exhibit lower biodiversity than natural forests. The intensive practices employed
in typical plantations tend to hasten or eliminate the earliest successional stages of a forest and truncate (by harvesting) the more
mature or old-growth stages of stand development. Even where
the number of plant or animal species may be comparable or
even higher in a plantation, the presence and abundance of rarer
species tends to be lower than in a natural forest.
On the other hand, plantation management is typically conducted using a suite of highly intensive activities such as genetic
selection, planting, stocking control, thinning, fertilization, and
herbicide use, which together boost yields of solid wood and fiber.
The higher yields per unit area afforded by the most intensive
management systems could, at least in principle, reduce the total
amount of forest area under management for solid wood and fiber
production, potentially making more land available for the conservation of other important values such as wildlife habitat and
wilderness. This benefit requires an explicit mechanism to translate the benefit of enhanced yield into a reduced intensity of management on more environmentally sensitive or valuable lands.
The extent of environmental impact associated with tree
F
plantations is determined in large measure by how and where

plantations are placed in the landscape. Where plantations are
established in abandoned or marginal agricultural areas, they
can enhance the environmental value of such lands. However,
some plantations have been and continue to be established on
ecologically sensitive sites such as forested wetlands and in
areas where they replace rare natural communities, such as longleaf pine forests.
6. Does paper come from old-growth trees
in the U.S.?
Very few old-growth trees in the U.S. are harvested expressly for
the purpose of making paper. The reason is that such trees are
far more valuable for use in solid wood products, primarily lumber. Sawmill residues, a by-product of lumber production, are in
some cases used to make paper, however. In fact, these residues
are the primary source of material used to make paper in the
western U.S., accounting for over two-thirds of the regions
pulpwood production in 1991.
7. How much paper comes from trees growing on
public land?
In 1991, 18% of all timber harvested in the U.S. came from

public lands. Unfortunately data do not exist that indicate what
fraction of those harvests from public lands went to pulpwood
versus other products. Because of the less intensive management
and the longer rotations typically employed on public lands,
however, one can surmise that, at least relative to industry lands,
a disproportionately larger amount of harvests from public
lands went to sawtimber and other solid wood products; this
would suggest that somewhat less than 18% of all pulpwood
was derived from public lands.
In the West, where a majority (55%) of timberlands are in
public ownership, 45% of all timber harvests came from public
lands. The majority of Western harvests (64%) went to sawtimber, with only 2.7% used directly for pulpwood and the remainder for other uses such as fuelwood and veneer products. These
data do not include, however, the use of sawmill residues to
make paper. In 1991, 68% of the Wests total pulpwood production was contributed by such residues. In all, 11% of the
Wests harvests of growing stock were used as pulpwood.
161
Ninety percent of all wood harvested for pulpwood in 1991

came from the East, with the South accounting for 67% of all
pulpwood harvests. Only 6.5% of all timber harvested in the
South came from public lands.Timber harvest levels from public
lands are projected to decrease during this decade in all areas of
the U.S. The Forest Service projects that, by 2000, less than 13%
of all timber harvested in the U.S. will be from public lands.
8. Why is biological diversity important?
Although the importance of productive forest soils and clean

water are taken for granted, the importance of maintaining biological diversity is sometimes questioned by people who argue
that the value of timber, or other natural resources important to
humans, should take precedence over preserving the diversity
of plants and animals that preceded us on the planet. Such arguments discount the identifiable benefits to humanity that are
the fruit of biodiversity conservation. More importantly, howe ve r, conservation of biological diversity is fundamentally
important in its own right.
Some reasons for conserving biodiversity include the economic and human-welfare benefits of protecting rare species:
the diversity of species and of gene pools represents a storehouse
of genes and chemical compounds for possible future use in
applications such as the development of new medicines and
pharmaceuticals and the engineering of agricultural crops resistant to drought, insects, or disease. The economic benefits, for
society in general as well as for the biodiversity prospectors
who identify useful genes or compounds, could be substantial.
Examples already abound: a strain of wild grass that revitalized
commercial corn agriculture in 1978; a tropical flower, the rosy
periwinkle, that yielded the source of cures for Hodgkins disease; and the Pacific yew, a tree native to some areas of the
Pacific Northwest which is not highly valued for timber but
contains a compound that holds promise as an anti-cancer
drug. Many now-common foods were once discoveries: coffee,
sugar, bananas, chocolate.
The diversity of life already provides a wealth of goods and
services to humanity; in very real ways, the diversity of life
underlies and supports our very existence, giving us air to
breathe, enriching the soil for our crops, supplying natural
resources for our shelter. Moreover, the visible support system of

trees and crops and livestock is itself supported by a swarm of
microorganisms, bacteria, little-seen plants and fungi. On a
grand scale, biological diversity also holds out promise for future
services: new food crops, medical miracles, fuel substitutes.
Although these discrete benefits are important in their own right,
the economic value of biodiversity fails to provide the whole story.
In The Land Ethic, Aldo Leopold (1949) made this point:
A system of conservation based solely on economic self-interest is hopelessly lopsided. It
tends to ignore, and thus eventually to eliminate, many elements in the land community
that lack commercial value, but that are (as far
as I know) essential to its healthy functioning. It
assumes, falsely, I think, that the economic
parts of the biotic clock will function without
the uneconomic parts.
At bottom, biological diversity is inherently important: it is
among the defining elements of our world, and is the most
essential piece of our collective heritage that we must pass on to
coming generations. Its conservation reflects both
prudence and a sense of respect for our surroundings and our origins.
Biological diversity is
9. Are some species of animals and

plants more important than others?
inherently important: it is
among the defining ele-
A sense of scale is important in evaluating

ments of our world, and it
this question: if an animal or plant, or an
is the most essential
assemblage of animals and plants, is absent
piece of our collective
from a given stand of trees but is common in
heritage that we pass on
other stands in the region, it does not deserve
to coming generations.
the same protection or concern as a species that
is regionally or globally rare. Thus, species that
are rare on a global or broad regional scale are generally of higher conservation priority than species that are
rare only at a local scale. A corollary to this principle is that more
is not always better, from the point of view of species diversity, if
rare species are being replaced by common ones.
As an example, consider even-aged forest management, including clearcutting, and the habitat types it creates across a forest
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162
landscape. Two arguments generally are invoked to support the

proposition that clearcutting provides environmental benefits.
First, the number of species on a recent clearcut can be higher than
the number of species in a mature forest, and certainly higher than
the number of species in a forest that has a closed canopy but is
not yet mature. Therefore, a clearcut may increase species diversity
on a given site. Second, a distinction can be drawn between the
number of species within a stand and the number of species
among several stands in the same forest. The number and relative
abundance of plant and animal species in a particular forest stand
for instance, a mature forest determine the species diversity
in that stand. If more stands are considered for instance, an
early-successional stand, or a bottomland hardwood forest along a
river the diversity of species goes up, corresponding to the
increase in species as more habitats are sampled. Because a clearcut
stand represents early-successional habitat within relatively more
mature forest, this line of reasoning concludes it increases the overall biological diversity in the forest.
Although these arguments are narrowly and numerically accurate a clearcut may indeed have more species than the mature
stand it replaced, and a forest with scattered patches of clearcuts
and interior forest will likely have more species than an unbroken
expanse of forest they share a common fault: they omit the
hierarchical priorities of biological diversity discussed above. Forest management that has the effect of increasing the number of
species at a local scale without reflecting the relative rarity or commonness of species on a regional or global scale is reducing, not
conserving, biological diversity. While clearcutting may increase
the number of species in a landscape, it generally benefits common species habitat generalists well adapted to disturbance,
and therefore generally common in human-dominated landscapes at the expense of rarer species habitat specialists
that require undisturbed forest and therefore have long been
absent from most regions because of human disturbance.
Many wildlife species that depend on mature or old-growth
forest, such as red-cockaded woodpeckers in the southeast, and
the northern spotted owl in the Pacific Northwest, thus have
become endangered. (To be sure, there are a few endangered
species for example, the Kirtlands warbler that are associated with early-successional habitat and thus could benefit
F
from clearcutting; these species, however, are exceptions to the

general rule that habitat specialists and rare species require
mature or undisturbed forest.) Certainly, forest management
alone did not create this problem suburban development
and agriculture historically have been the major causes. At the
current time, however, forest management plays a critical role in
determining the continued existence of suitable habitat for
plant and animal species in many regions.
APPENDIX: SMART QUESTIONS FOR

PAPER PURCHASERS
This appendix provides examples of questions that purchasers
can use to query and engage in a dialogue with their existing or
prospective suppliers. The questions are organized according to
the key objectives articulated in the Task Forces forestry recommendations. Information relevant to each set of questions can
be found in the rationale section under the corresponding recommendation(s) in Section II above.
The answers to these questions received from suppliers can be
used to assess the extent to which a given supplier is concerned
about and has acted or is willing to address a given objective; they
can also be used to compare different suppliers. These questions
are most appropriate for use with the first two categories of purchaser implementation options provided in Section III above.
General Background
Purchasers may wish to gather certain types of background
information from their suppliers with regard to their land holdings and management practices in a given region.
Timberland Holdings
How many acres does the supplier own in the State/Region?

What fraction of those acres are managed by various means?
clearcutting vs. selection methods of harvesting
planting vs. natural regeneration
163
acres on which fertilizers are applied, and frequency of

application
acres on which pesticides are applied, and frequency of
application
What forest cover types are represented on these lands?
Sources of Pulpwood
Across the company, or for a specific region or mill, how much

of the pulpwood your company/mills consume comes from:
company-owned lands?
lands owned by other forest products companies?
lands owned by non-industrial private companies, institutions or individuals?
national or state forests or other public lands?
What fraction of pulpwood coming from non-companyowned lands is purchased:
under contract with loggers and/or landowners?
from landowners that are members of your companys
landowner assistance program?
as gatewood?
from audited sources?
Water Quality/Soil Productivity
Do you routinely monitor the quality of stream water draining

watersheds managed by your company? If you own land near
coastal areas, do you have a program to monitor the salinity
and general quality of estuarine areas?
Do you employ fertilization on your lands? If so, how do you
determine when and how much to fertilize? Do you monitor
water quality to determine whether fertilization is affecting it?
Do you employ pesticides on your lands? If so, how do you determine when and how much to apply? Do you monitor water
quality to determine whether pesticide application is affecting it?
Are efforts made to retain and keep limbs and branches dispersed throughout a harvest area?
How do you determine the appropriate width of buffer strips?
Is there a mechanism to incorporate the results of water quality tests into buffer strip planning?
Adaptive Management/External Input
What methods do you employ to evaluate the impact of your

forestry operations on water quality, wildlife, and plant communities? Can you provide any examples of how your forestry
practices have changed over time based on these evaluations?
What training is made available to your foresters? What level
of forestry education is expected of your foresters?
Are your foresters encouraged and provided with opportunities to interact with local conversation groups, academic institutions or others with expertise and varying perspectives on
forestry issues?
Does your company send representatives to Society of American Foresters meetings? Have you participated (or do you
plan on participating) in the most recent Forestry Congress?
Biodiversity and Natural Communities
Do you employ wildlife biologists? How many do you have on

staff? What responsibility and authority do they have with
respect to management practices?
How do you promote diversity on your forest lands? Do you
provide any habitat for late-successional species? If so, roughly
what proportion of your land?
Do you have a process for classifying land by habitat type or
natural forest cover type?
Have you taken any steps to enhance habitat for endangered
species on your lands?
Have you identified and classified the location and extent of
rare or declining natural communities and ecosystems on your
lands? How have you altered (or do you plan to alter) the
intensity of your management to accommodate sensitive or
valuable natural forest communities or other ecological areas?
Do you seek a mix of products from your lands, or are a large
portion dedicated to fiber production? What fraction of your
lands is managed intensively and primarily for wood production? What fraction is managed primarily for non-timber values?
Have you set aside any lands to be maintained in a natural
state? Have you considered land swaps of sensitive lands for
lands of relatively lower ecological value such as abandoned
agricultural lands?
If you are still acquiring land, do you seek to purchase abandoned agricultural lands and avoid lands with sensitive ecoF
164
logical sites? Have you sought to concentrate intensive management on abandoned agricultural land?
Harvesting/Regeneration Methods
Do you employ any alternative harvesting/regeneration methods to clearcutting on your lands? Are you experimenting
with or considering alternative harvesting methods? What
proportion of your harvest is accomplished through clearcutting in each region? What criteria do you employ in determining when clearcutting is or is not appropriate?
Where you use artificial regeneration, what is your policy with
respect to how long after harvest planting is done? For both
natural and artificial regeneration, what measures do you
employ to ensure successful regeneration?
Do you seek to match the characteristics of the harvesting/regeneration method(s) you employ to the disturbance regime characteristic to the region of operation?
How frequently have you sold land soon after it has been harvested? Were such lands replanted before sale?
Do you seek to employ certified loggers where certification
programs exist?
Purchased Wood/Chips
What have you done to promote logger and forester certification programs in states in which you operate?
What fraction of your purchased pulpwood comes from identifiable sources? How much is gatewood where the source is
not known at the time of purchase? Are you taking steps to
identify more of the sources of the pulpwood you purchase,
and the forest management practices they use?
Do you have the ability to audit claims made by your pulpwood suppliers? Do you currently audit any of the sources
from which you purchase wood? Do you have plans to?
What is your policy for purchasing wood with respect to the
sources compliance with Best Management Practices, the
AF&PA Sustainable Forestry Initiative and other company
policies applicable to your own lands?
What is your inventory policy for wood and chips at individual mills? Do you maintain sufficient supply to ensure that
sound environmental practices need not be circumvented
when supplies in a mills woodshed are constrained?
F
Landscape Level Initiatives/Public Lands
Have you participated in or initiated landscape level management initiatives?

How is your landowner assistance program structured? What
process do you go through to develop management recommendations to these landowners? Do you provide landowners
with a full range of environmental and economic information
regarding the various management approaches they might
choose among, including the potential economic as well as
environmental advantages of less intensive management?
Have you taken a position on any current public land use
issues? Have you employed lobbyists or supported industry
use of lobbyists to advocate increased harvests on public
lands? If so, in which forests?
165
ENDNOTES
1
The phrase forest management can appropriately be used for

any form of deliberate human intervention in forest ecosystem
processes, from management for conservation of endangered
species habitat to intensive management for pulpwood production. However, for the purposes of this chapter and to avoid
redundancy, we will generally use the term forest management
to refer to management systems designed for the production of
fiber, unless stated otherwise. In some cases, fiber is a co-product or by-product of forests managed primarily for solid wood
products. These systems will also be considered here.
Many other studies of paper products, including virtually all
lifecycle assessments conducted to date, draw the upstream
b o u n d a ry of their analyses a f t e r the forest: They simply
assume a given quantity of trees as an input into the product
system being studied. This omission of forest management
issues is usually explained by invoking the difficulty of integrating into the analysis the admittedly more qualitative
nature of many such impacts; however, a true examination of
the full lifecycle of paper requires that they be assessed.
Definitions are adapted from H. Kimmins, Balancing Act:
Environmental Issues in Forestry, Vancouver: University of
British Columbia Press, 1992.
Clearcutting has two forms: commercial clearcutting, in
which all merchantable trees are removed, and silvicultural
clearcutting, in which all trees on a site are removed. Commercial clearcutting is the more common variation. If the remaining trees on a commercial clearcut are cut anyway to prepare
the site for regeneration, the distinction (from an environmental point of view) is minimal; dead trees left standing as snags
could provide wildlife habitat, depending on their size.
Environmental Defense Fund, et al. v. Tidwell, Civil Action No.
91-467-CIV-5-D, pending in United States District Court for
the Eastern District of North Carolina, Raleigh Division.
AF&PA and Wisconsin Paper Council, 1993, State Forest
Practices Throughout The United States, Washington, D.C.:
American Forest & Paper Association.
AF&PA, Sustainable Forestry Principles and Implementation
Guidelines, Washington, D.C.: American Forest & Paper

Association, 1994.
8
Most but not all pulp and paper companies are AF&PA members.
9
Society of American Foresters, 1993, Task force report on sustaining long-term forest health and productivity, Bethesda, MD:
Society of American Foresters.
10
Forest Stewardship Council, Principles and Criteria for Natural Forest Management, Ratification documents dated July
1994, Oaxaca, Mexico. As of this writing, a separate set of
principles and criteria was under development to apply specifically to management of plantations.
11
A community is a collection of animal and plant species present in a given location, and is generally viewed as also
encompassing the interactions between different species. An
ecosystem is a complex of animal and plant communities and
includes the interaction between such communities.
12
Best Management Practices (BMPs) are state-level guidelines
or requirements for protecting water quality during forestry
activities. Of the 38 major timber-producing states, all have
some form of BMPs; in 20 of these states, BMP compliance is
voluntary, while in the remaining 18 it is mandatory.
13
Through its research and in discussions with experts in the
field, the Task Force found that estimating economic costs
and benefits associated with forest management practices, and
their impacts and mitigatory measures, was subject to far
more uncertainty than were cost estimates associated with
either of the other major areas we examined: activities
involved in recovering or disposing of used paper, and technologies used in pulp and paper manufacture. White Paper
No. 11, contained in the technical supplement (Volume II) of
this report, provides a discussion of available information and
factors affecting the magnitude of economic costs and benefits. Much of this discussion is by necessity fairly qualitative in
nature. White Paper No. 11 also provides a cost structure for
pulpwood production, and model simulations of the costs
and returns associated with different approaches to management of softwoods in the U.S. South.
14
Non-industry private forestlands (NIPF) are lands held in
private ownership by individuals or institutions other than
forest products companies. This ownership class constitutes
F
166
nearly 10 million entities, with holdings varying from very

small to very large (see White Paper No. 11).
15
Suppliers of paper products may in practice be any of several
entities, with relatively more or less direct connection to the
management of forestlands from which the fiber was originally acquired. In some cases, purchasers deal directly with
the forest products company that owns and manages its own
timberland, procures pulpwood from other landowners, and
manufactures pulp and paper. Alternatively, the supplier may
be a paper manufacturer that does not manage forestland, but
purchases pulpwood or pulp from another forest products
company. Or the supplier may be an intermediary between
the paper manufacturer and the purchaser, such as a paper
broker or other merchant. In these recommendations, the
term supplier will generally be used to refer to the first case of
a forest products company. Below we discuss how these recommendations also can be used by purchasers buying from
suppliers less directly involved in forest management.
16
Perennial streams exhibit water flow at all times of the year,
while intermittent streams may flow only during storm events
or wetter periods.
17
Most broadly, biodiversity encompasses the diversity of life on
the planet. Biodiversity includes genetic diversity, the diversity
of information encoded in genes within a species; species
diversity, the diversity and relative abundance of species; and
community/ecosystem diversity, the diversity of natural communities. The term has been defined as referring to the variety
and variability among living organisms and the ecological
complexes in which they occur (U.S. Congress, Office of
Technology Assessment, Technologies to Maintain Biological
Diversity, OTA-F-330, Washington, DC: U.S. Government
Printing Office, 1987). White Paper No. 4 provides a discussion of the importance of conserving biodiversity.
18
Wildlife corridors are areas of forest managed less intensively or
not at all for wood production, placed in the landscape so as to
provide connectivity among larger forest preserves or remaining
blocks of contiguous forest. Such corridors are believed to allow
movement of some wildlife species (e.g., those requiring or preferring forest cover) between larger, non-adjacent areas of habitat, thereby increasing the effective area of habitat. Continuity
F
of such corridors across ownership boundaries may often be

necessary for them to serve their intended function.
19
Hansen, A. J., T. A. Spies, F. J. Swanson, and J. L. Ohmann.
1991. Conserving biodiversity in managed forests: lessons
from natural forests. BioScience 41(6): 382-392.
20
Kimmins, 1992, op. cit.
21
Pocosins take their name from an Algonquin Indian word
meaning swamp-on-a-hill. They are freshwater evergreen
shrub or forested bogs restricted primarily to the coastal plain
of the Carolinas, generally found on flat, slightly elevated and
very poorly drained areas between rivers.
22
Linda Pearsall, Head of Natural Heritage Program, State of
North Carolina Department of Environment, Health and
Natural Resources, letter dated August 12, 1993 to Mr. Derb
Carter, Southern Environmental Law Center, attaching the
listing report; and computer printout of Natural Heritage
Program community type and status listings, August 7, 1995.
23
Clearcutting as a generic term can encompass several variant
methods that share the characteristic of removing most or all
of the trees in a given area: true clearcutting, in which essentially all the trees are removed from the site; stripcutting, in
which trees are removed in strips; shelterwood harvests, in
which a sparse overstory is retained to shelter the regenerating
stand, and is removed in a subsequent harvest; and seed-tree
harvests, in which a few trees are retained on the site to provide a natural seed source for the next stand. The magnitude
of impacts under the conditions specified in this measure will
vary, with methods that leave more trees generally producing
less pronounced impacts.
24
Selection methods refer to harvesting techniques of a more
limited but continuous nature, involving removal of only a
fraction of the trees in a given area at a given time. Methods
include single-tree selection and group selection (removal of
groups of trees at one time). The magnitude of impacts discussed under this measure will be a function of both the fraction of trees removed and the frequency of stand entries.
25
However, this soil disturbance is generally of less magnitude and
extent than the disturbance from a clearcut; moreover, the frequency of stand entry in highly intensive, even-aged plantation
management may approach that of a selectively harvested stand.
167
For the purposes of this paper, the terms Best Management

Practices and BMPs are used to refer to all forestry practices contained in state-level forest management guidelines or
legislation. The terms as used here thus encompass the practices required by the mandatory forest practice acts in some
states as well as the voluntary or quasi-regulatory BMP programs in other states.
27
Regional boundaries follow the Forest Services main definition.
The South includes Virginia, North and South Carolina, Georgia, Florida, Tennessee, Alabama, Mississippi, Louisiana,
Arkansas, Texas and Oklahoma. The North extends as far west
as the Great Plains (including North and South Dakota, Kansas
and Nebraska). The West comprises the remaining 13 states.
28
Noss, R. F. 1989. Longleaf pine and wiregrass: Keystone components of an endangered ecosystem. Natural Areas J. 9(4): 211-213.
29
The Forest Services projections reported in this chapter are
derived from application and linkage of its forest sector models:
NAPAP, the North American Pulp and Paper model, a sectoral
model of demand, supply and technology for the pulp and
paper sector in the U.S. and Canada; ATLAS, the Aggregate
Timberland Assessment System, a forest inventory change
model for private timberland in the U.S.; and TAMM, the Timberland Assessment Market Model, an economic model of the
U.S. forest sector. Models and assumptions are described in detail
in Ince, P.J. et al. (1993) The North American Pulp and Paper
(NAPAP) Model, USDA Forest Service, U.S. Forest Products
Laboratory: Madison, WI; Adams, D.M. and Haynes, R.W.
(1980) The 1980 Timber Assessment Market Model: Structure,
Projections and Policy Implications, Forest Science 26(3): Monograph 22, 64 pp.; and Haynes, R.W. and Adams, D.M. (1985)
Simulations of the Effects of Alternative Assumptions on Demand-
26
Supply Determinants of the Timber Situation in the United States,

Washington, DC: U.S. Department of Agriculture, Forest Service, Forest Resources Economics Research, 113 pp.
30
Resource Information Systems, Inc., Timber Review, December
1994: 10(4); and Resource Information Systems, Inc., Pulp and
Paper Review, July 1995: 19(2).
31
These models assume as a base case that the recovered paper utilization rate reaches 37.5% by the year 2000 and 45.4% in 2040;
a waste reduction case assumes a 45% utilization rate in 2000,
rising to 60% by 2020 and remaining at that level through 2040
(Ince, P.J. Recycling and Long-Range Timber Outlook, Gen. Tech.
Rept. RM-242 (Fort Collins, CO: USDA Forest Service, Rocky
Mountain Forest and Range Experiment Station, February
1994)). For comparison, the forest products industry has set a
goal for 40% utilization in 2000, and utilization had reached
33.1% in 1994 (American Forest & Paper Association (1995)
1995 Annual Statistical Summary: Recovered Paper Utilization
(Washington, D.C.: AF&PA), p. 81; Franklin Associates, (1993)
The Outlook for Paper Recovery to the Year 2000, Executive Summary, prepared for the American Forest & Paper Association,
Washington, DC, November 1993, p. 7; American Forest &
Paper Association, press release dated December 8, 1993, U.S.
Paper Industry Sets Goal to Recover Half of All Paper Used,
Washington, DC.).
32
Data provided to the Paper Task Force by Richard Haynes, Pacific
Northwest Research Station, USDA Forest Service, Portland, OR,
by letter dated June 16, 1995; the data supplement those provided
in Haynes, R.W. et al. (1995) The 1993 RPA Timber Assessment
Update, USDA Forest Service, General Techincal Report RM-259
(Fort Collins, CO: USDA Forest Service, Rocky Mountain Forest
and Range Experiment Station, March 1995).
PULP AND PAPER

MANUFACTURING
I
Introduction
II
Overview of pulp and paper
manufacturing processes
III
Environmental and economic context
for the recommendations
IV
Recommendations for purchasing paper made
with environmentally preferable processes
V
VI
170
I. INTRODUCTION
PULP AND PAPER

MANUFACTURING
This chapter and the Paper Task Force recommendations on pulp
and paper manufacturing are intended to:
of paper, by providing clear information on several pulp and paper

manufacturing processes and their environmental performance.
Formulate a number of simple actions that purchasers can take
to purchase paper made with environmentally preferable manufacturing processes.

Provide specific guidance that purchasers can use to incorporate an assessment of the environmental performance of pulp and
paper manufacturing processes as an explicit purchasing criterion, along with more traditional criteria such as availability, cost
and product performance.
This chapter presents the Paper Task Forces recommendations

and implementation options for buying paper products made
with environmentally preferable manufacturing processes. It
also provides a summary of the supporting rationale for the
recommendations and an overview of pulp and paper manufacturing processes.
How Is Pulp and Paper Manufacturing

Relevant to Purchasers?
Pulp and paper manufacturing accounts for the vast majority of
the environmental impacts of the paper lifecycle. The manufacturing process that transforms wood from trees into thin, uniform
paper products requires the intensive use of wood, energy and
chemicals. This process also consumes thousands of gallons of a
finite resource, clean water, to make each ton of paper. Pollution
literally represents a waste of these resources, in the form of air
emissions, waterborne wastes (effluent), solid waste and waste
heat. Among primary manufacturing industries, for example,
paper manufacturing is the fourth-largest user of energy and the
largest generator of wastes, measured by weight.1
The paper industry and the nations environmental laws
have done much to reduce the environmental impacts of pulp
and paper manufacturing over the last 25 years. In this
resource-intensive industry, however, environmental issues will
always be an intrinsic part of manufacturing, especially since
awareness of these impacts has increased among communities
near mills and customers alike. Fortunately, there are many
ways to reduce these impacts.
The concept of pollution prevention forms the foundation of
the Paper Task Forces recommendations on pulp and paper
manufacturing. Pollution-prevention approaches use resources
more efficiently and thus reduce pollution at the source as
opposed to end-of-the-pipe pollution-control approaches.
As this chapter will show, it is in paper users interest to send
clear, long-term signals of their preference for paper products made
using pollution-prevention approaches. Over the last two years
171
paper manufacturers have built up cash resources as a result of

recent high paper prices and are preparing for their next round of
investments. The time is right for purchasers to use the market to
send a signal about their long-term environmental preferences.
Overview of the Chapter

The presentation in this chapter builds in sequence through six
major sections:
An overview of the pulp and paper manufacturing process. For
readers not familiar with pulp and paper manufacturing, this
section defines the basic concepts and technical terms that are
used in the recommendations. The section begins by describing the raw materials and other inputs used in pulp and paper
manufacturing, such as wood, water, chemicals and energy.
The section next explains how these inputs are transformed
into products in the pulp and paper manufacturing process.
Since manufacturing is not 100% efficient, wastes are also
generated in manufacturing. Approaches to reducing or managing these wastes through pollution prevention and pollution control are described in the last parts of this section.
All major virgin and recycled-fiber pulping and paper
manufacturing technologies used in No rth America are
described in this section. Bleached kraft pulp, which is used
to make white paper products, is described in somewhat more
detail than other technologies. Bleached kraft pulp makes up
approximately 46% of virgin pulp production in the United
States. It is used in the highest-value paper products and raises
some unique environmental issues as compared to other pulp
manufacturing technologies.
The environmental and economic context for the recommendations. This section provides the environmental and economic
rationale for using pollution-prevention approaches in manufacturing. We also explain how preferences expressed by paper
users influence the strategy and timing of paper suppliers
investments in manufacturing.
The recommendations, with additional environmental and
economic rationale and discussion of the availability of different types of paper products. The eight recommendations fall
into two categories:
Minimum-impact mills the goal of which is to minimize natural resource consumption (wood, water, energy) and minimize the quantity and maximize the quality of releases to air,
water and land through:
a. a vision and commitment to the minimum-impact mill
b. an environmental management system
c. manufacturing technologies
Product reformulation by changing the types of pulps used
in paper products
Implementation options, which provide paper purchasers with
several techniques for applying the descriptive information in
the recommendations to their purchasing decisions.
Answers to frequently asked questions about environmental and
economic issues in pulp and paper manufacturing.
Appendices that contain additional data and analysis in support of the Task Forces recommendations and presentations
in the chapter.
II. OVERVIEW OF PULP AND PAPER

MANUFACTURING PROCESSES
While purchasers are familiar with the specifications and performance requirements of the papers they buy, they are often
less familiar with how paper is made. This overview provides a
brief description of the papermaking process and defines key
terms that are used in the recommendations.
The papermaking process consists of three basic steps that
transform cellulose fibers in wood, recovered waste paper and
other plants into paper:
First, the raw material is pulped to produce usable fibers
Second, in the case of many white paper products, the pulp is
bleached or brightened
Third, the pulp is made into paper
The basic steps of the pulp and papermaking process are
illustrated in Figure 1.
Paper has always been made from cellulose, an abundant natural fiber obtained from plants. In early papermaking processes,
P
172
the plant containing the fiber was cut into small pieces and
mashed in water to isolate the fibers. The resulting slurry was
then poured into a wire mesh mold; excess water was pressed
out and the sheet of paper was dried. Although these funda-
paper products also use coatings, fillers and other additives to

meet specific performance requirements, such as a smooth
printing surface.
Raw Materials and Other Inputs

The papermaking process requires four major inputs: a source
of fiber, chemicals, energy and water.
1. Fiber Sources
Figure 1
mental steps remain at the essence of papermaking operations,
the scale and complexity of pulping and papermaking processes
have changed dramatically in the last century. The vast majority
of paper producers now use wood as the source of cellulose
fiber, which requires the additional application of energy and
chemicals in the pulping stage to obtain usable fiber. Some
P
Wood is a composite material consisting of flexible cellulose

fibers bonded together and made rigid by a complex organic
glue called lignin. Slightly less than half of the wood in the tree
is actually made up of the cellulose fibers that are desired for
making paper. The remainder of the tree is lignin, wood sugars
and other compounds. Separating the wood fibers from the
lignin is the task of chemical pulping processes, described below.
Softwood trees contain more lignin than hardwoods.2 Softwood fibers also are longer and coarser than hardwood fibers.
Softwood fibers give paper its strength to withstand stretching
and tearing, while hardwood fibers provide a smooth surface.3
The greater amount of lignin present in softwoods means that
more chemicals and energy must be applied to separate lignin
from fiber in the kraft pulping process, as described below.
A wide array of non-wood plants also serve as a raw material
for paper, especially in countries that lack forests. Non-wood
fibers can be grouped into annual crops, such as flax, kenaf and
hemp, and agricultural residues, such as rye, and wheat straw,
and fiber from sugar cane (bagasse). Annual crops are often
grown specifically for paper production, while agricultural
residues are by-products of crops grown for other uses.
Recovered fiber comes from used paper items obtained from
recycling collection programs (see Chapter 3). Paper-recycling
professionals recognize numerous grades and sub-grades of recovered paper, such as old newspapers, old corrugated containers and
sorted office paper.4 Many of the properties of specific grades of
recovered paper that make them desirable or undesirable in specific recycled paper products are determined by the process used
in manufacturing the virgin pulp and paper when it was first
made. For example, the strong brown fibers of a corrugated box
173
are well suited to be used again in the same product, but are very
unlikely to be used in newspapers or magazines.
The properties of recovered paper used in recycling-based
manufacturing processes are also determined by the presence of
contaminants added to the paper or picked up in the separation
of recovered paper from solid waste or in the recycling collection process. These different contaminants can include, for
example, different types of ink, wax and clay coatings, non-fiber
filler materials used in the paper, adhesives, tape, staples and
pieces of plastic, metal and dirt.
2. Chemicals
Manufacturing pulp and paper from wood is a chemical-intensive process. Kraft and sulfite pulping, described in more detail
below, cook wood chips in a chemical solution to dissolve the
lignin that binds the fibers together.5 The cleaning and processing of recovered paper fiber uses a solution of caustic soda6 to
separate the fibers, as do some mechanical pulping processes.
Mills also use combinations of chlorine- and oxygen-based
chemicals to bleach or brighten the pulp. Numerous coatings,
fillers and other additives are added to the pulp during the
papermaking process to facilitate manufacturing and meet the
functional requirements of different types of paper.7
3. Energy
Pulp and paper mills use a combination of electricity and steam

throughout the papermaking process. Mills consume about 31
million Btus of energy to produce a ton of paper or paperboard.
To put this energy consumption in perspective, occupants of an
average suburban U.S. home consume this much energy in two
months.8
The source of this energy depends on the type of pulping
process. Chemical pulping processes have special recovery systems that allow them to convert wood waste from the pulping
process into electricity and steam. Mechanical pulping processes
(described below) that convert more of the wood into pulp have
less wood waste to burn, and therefore must purchase electricity
or fossil fuels to meet their energy needs.
The purchased energy used by pulp and paper mills can
come from a variety of sources, such as hydroelectric power,
natural gas, coal or oil. The mill itself may have systems for gen-
erating energy from all of these sources, or may purchase

electricity from utilities.
4. Water
Water is the basic process medium of pulp and paper

manufacturing; it carries the fibers through each
manufacturing step and chemical treatment, and
separates spent pulping chemicals and the complex mixture of organic residues from the pulp.
Papermaking processes use significant
amounts of water. Average water use ranges
from about 11,600 to 22,000 gallons per
ton of product depending on the processes
used and the products made at the mill.9
Table 1
United States Capacity to Produce Wood Pulp

(Excluding Construction Grades)
T Y P EO FP U L P
THOUSANDS OF
SHORT TONS
PERCENTAGE OF
TOTAL PRODUCTION
54,150
31,287
16,526
14,761
22,863
1,423
4,408
7,168
3,281
3,887
1,227
68,126
79%
46%
24%
22%
34%
2%
6%
11%
5%
6%
2%
Kraft pulp total

bleached and semi-bleached
hardwood
softwood
unbleached
Papergrade sulfite
Semichemical
Mechanical pulp total
stone and refiner groundwood
thermomechanical
Dissolving and special alpha
Total, all grades
Source: Preliminary capacity estimates for 1995. American Forest & Paper Association, 1995 Statistics, Paperboard and Wood Pulp, Sept., 1995, p. 35.

Pulp manufacturing consists of one or two basic steps,
depending on whether the final product requires white
pulp. There are two general classes of processes. In mechanical pulping, mechanical energy is used to physically separate
the fibers from the wood. In chemical pulping, a combination of
chemicals, heat and pressure breaks down the lignin in the
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174
wood so that it can be washed away from the cellulose

fibers. For white paper products, the pulp undergoes
additional chemical treatment, colloquially known as
bleaching, to re m ove additional lignin and/or
brighten the pulp. The processing of re c ove re d
(used) paper first separates the paper fibers from
each other and then removes contaminants floating in the pulp slurry.
Table 1 illustrates the estimated production
capacity of different types of virgin pulp
manufacturing processes in the Un i t e d
Figure 2
Production of Mechanical Pulp
States in 1995. Chemical pulp produced by the

kraft process accounts for 79% of total production capacity, and bleached and semi-bleached pulp
accounts for 46% of total production capacity.
1. Mechanical Pulp Production
There are several types of mechanical pulping processes.

In stone groundwood processes, wood is pressed against a
grindstone in the presence of water and the fibers are separated from the wood, hence the term groundwood pulp.
P
Pressurized groundwood processes are similar, but operate at

higher pressure to produce a stronger pulp. In thermomechanical pulping (TMP), steam is applied to wood chips, which are
then pressed between two large, rotating disks, known as refiners. As shown in Figure 2, these steps physically separate the
wood into fibers. These mechanical pulping methods typically
convert 90-95% of the wood used in the process into pulp.
(Figure 2 and other figures describing pulp and paper manufacturing processes are simplified in order to convey major
points. More realistic and complex diagrams can be found in
technical reference books.10)
The chemithermomechanical pulping (CTMP) process exposes
wood chips to steam and chemicals before separating the fibers.
The resulting pulps are stronger than other mechanical pulps
and require less electrical energy to produce. CTMP can be
bleached to produce bleached chemithermomechanical pulps
(BCTMP) with yields of 87-90%.11
Mechanical pulps are also known as high-yield pulps because
they convert almost all of the wood used in the process to
paper. Therefore, as compared to chemical pulping processes,
fewer trees are required to produce a ton of pulp. Because
mechanical processes use most of the tree, the pulps contain
lignin, which may cause the paper to yellow when exposed to
sunlight. This is what happens when a newspaper is left outdoors for a few days. The naturally low lignin content of certain hardwood species allows the production of high-brightness
mechanical pulps, such as hardwood BCTMP, and reduces this
change in brightness and color.12
The short, stiff fibers produced in mechanical pulping
processes provide a smooth printing surface and greater opacity, as compared to chemical pulps. They also are comparatively
inexpensive to produce, but have about half the strength of
kraft pulps. Mechanical pulps are therefore generally unsuitable for applications where strength is important, which typically means packaging. Mechanical pulps are used in
newsprint, magazines and other applications that require opacity at low basis weight and are sometimes blended with softwood kraft pulp in these uses.
175
2. Chemical Pulp Production
Two chemical pulping processes, kraft and sulfite pulping, isolate

cellulose fibers by dissolving the lignin in the wood. Almost all the
chemical pulp in the United States is produced by the kraft process.
In the kraft process, as illustrated in Figure 3, wood chips are
cooked with chemicals and heat in a large vessel called a digester.
Once the lignin has been dissolved and the wood chips have
been converted to pulp, the pulp is washed to separate it from
the black liquor, a mix of spent pulping chemicals, degraded
lignin by-products and extractive compounds. The unbleached
kraft pulp at this point is dark brown. Its long, strong fibers are
used in grocery bags and corrugated shipping containers. About
95% of the lignin is removed from the wood fibers in the pulping process. To make white paper, the unbleached kraft pulp
must undergo additional processing to remove the remaining
lignin and brighten the pulp.
The chemical recovery process is an integral part of the
kraft pulping process. In this process, water is removed from
the black liquor in a series of evaporators. The concentrated
black liquor is then sent to a very large, special furnace called
the recovery boiler. The organic wood residue in the black
liquor has a significant energy content and is burned near the
top of the recovery boiler to produce steam for mill operations. At the base of the recovery boiler, the used pulping
chemicals accumulate in a molten, lava-like smelt. After further chemical treatment and processing at the mill, these
chemicals are reused in the pulping process. Through this
internal recycling process, most chemical recovery systems
re c over about 99% of the pulping chemicals. 13 Mo re ove r,
modern kraft pulp mills are generally self-sufficient in their
use of energy due to their ability to burn wood by-products.
The water from the evaporators is usually clean enough to be
used in other parts of the mill.
The sulfite process, an older process, accounts for less than
2% of U.S. pulp production. Sulfite mills use different chemicals to remove the lignin from the wood fibers. First, sulfurous
acid (H2SO3) chemically modifies the lignin;14 then exposure
to alkali15 makes the lignin soluble in water. The sulfite process
produces different types of lignin by-products than does the
Figure 3
Bleached Kraft Pulp Production: Pulping
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kraft process. Some sulfite mills sell these lignin by-products

rather than recover the chemicals. The sulfite process produces a
weaker pulp than the kraft process and can use wood from
fewer tree species.
3. Recovered Fiber Pulping and Cleaning
Figure 4
Recovered Fiber Deinking Process
Figure 4 provides a simplified diagram of a recovered paper

cleaning and processing system. The first step in all conventional
recycling-based pulping operations is to separate the fibers in the
paper sheet from each other. This is done in a hydrapulper, a large
vessel filled with recovered paper and water with a rotor at the
bottom, like a giant blender. Ink, dirt, plastic and other contaminants are also detached from the paper fibers in this step. Subsequently the mill applies a variety of mechanical processing
steps to separate the fibers from the contaminants in the pulp
slurry. Achieving a near-complete removal of contaminants is
most critical for deinking systems used to make pulp for printing
and writing paper, tissue and newsprint.16
Mechanical separation equipment includes coarse and fine
screens, centrifugal cleaners, and dispersion or kneading units
that break apart ink particles. Deinking processes use special
systems aided by soaps or surfactants to wash or float ink and
other particles away from the fiber. A minority of deinking systems also use chemicals that cause ink particles from photocopy
machines and laser-jet computer printers to agglomerate into
clumps so they can be screened out.
4. Bleaching
a. Mechanical Pulps
For most types of paper produced by the groundwood and TMP
processes, non-chlorine-based chemicals, such as hydrogen peroxide, brighten the pulp to produce pulps of 60-70 GE brightness. Hardwood BCTMP pulps can achieve levels of 85-87 GE
brightness. 90 GE brightness is considered a high-brightness
pulp. As a point of comparison, newsprint is 60-65 GE brightness, and standard photocopy paper grades are 83-86 brightness.
Pulp is produced at high brightness levels, because 1-2 points of
brightness are lost in the papermaking process. See the Explanation of Key Terms and Abbreviations for an explanation of how
brightness is measured. For further discussion, see the Answers
to Frequently Asked Questions at the end of this chapter.
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b. Kraft Pulps
In the bleaching process for chemical pulps, more selective
chemicals re m ove the remaining lignin in the pulp and
brighten the brown, unbleached pulp to a white pulp. As
shown in Figure 5, mills generally employ three to five bleaching stages and wash the pulp between each stage to dissolve the
degraded lignin and separate it from the fibers. The first two
bleaching stages generally remove the remaining lignin while
the final stages brighten the pulp.
Mills have traditionally used elemental chlorine with a small
amount of chlorine dioxide, which are strong oxidants, to break
down the remaining lignin in the unbleached kraft pulp. In
response to the discovery of dioxin downstream from pulp mills
in 1985, most bleached pulp mills have reduced, and some have
eliminated, elemental chlorine from the bleaching process, usually by substituting chlorine dioxide. Bleaching processes that
substitute chlorine dioxide for all of the elemental chlorine in the
bleaching process are called elemental chlorine-free (ECF) processes.
Lignin is a complex organic compound that must be chemically broken down to separate the fibers. Degrading lignin using
chlorine and chlorine dioxide creates hundreds of different types
of chlorinated and non-chlorinated organic compounds. In the
second stage of the bleaching sequence, following the application
of chlorine dioxide, the pulp is exposed to a solution of caustic
(sodium hydroxide) to dissolve the degraded lignin in water so
that it can be washed out of the pulp. The degraded lignin byproducts are a major source of organic waste in the effluent from
the pulp mill. These first two bleaching stages account for 8590% of the color and organic material in the effluent from the
bleach plant.17 In the final bleaching stages, chlorine dioxide or
hydrogen peroxide are currently used to brighten the pulp.
c. Sulfite Pulps
The unbleached pulp manufactured in the sulfite process is a
creamy beige color, instead of the dark brown of unbleached
kraft pulp. This means that sulfite pulps can be bleached to a
high brightness without the use of chlorine compounds. The
handful of sulfite paper mills operating in the United States
h a ve traditionally used elemental chlorine and sodium
hypochlorite as bleaching agents. These mills are now shifting
to totally chlorine-free (TCF) bleaching processes that use hydro-
Figure 5
Bleached Kraft Pulp Production: Bleaching
178
gen peroxide in order to comply with regulations and

reduce their generation of chloroform, dioxins and other
chlorinated organic compounds.
d. Recovered Fiber Pulps
At least 63% of recovered fiber pulps consumed by
paper mills in the United States are used in applications that do not require them to be brightened, such as containerboard or 100% recycled
paperboard packaging.18 Deinked pulps used
in newsprint, tissue and printing and writing
papers require less brightening than virgin
Figure 6
5. Papermaking
Figure 6 illustrates the steps in the papermaking process. As it

enters the papermaking process, the pulp is diluted to about
99% water and 1% fiber. On the paper machine, the pulp is
first sprayed onto a fast-moving, continuous mesh screen. A
fiber mat is formed as gravity and vacuum pumps drain the
water away from the pulp. The fiber mat passes through a series
of rollers in the press section where more water is squeezed out,
followed by a series of steam-heated cylinders that evaporate
most of the remaining water. As water is removed, chemical
bonds form between the fibers, creating the paper sheet.
Depending on the grade of paper being made, such machines
can produce a roll of paper up to 30 feet wide and as fast as 50
miles per hour. There are many variations on this basic type of
papermaking technology.
Paper Machine
Releases to the Environment
bleached kraft pulps because they have

already been processed (bleached) once.
In the past, some deinking mills have used elemental chlorine, sodium hypochlorite or chlorine
dioxide to strip dyes from used colored paper and to
brighten the pulp. The current state of the art in deinking is TCF pulp brightening,19 which is used in the large
majority of deinking facilities now operating in the United
States.20 Like mechanical pulp mills, deinking mills that
process old newspapers and magazines brighten these pulps
using hydrogen peroxide and other non-chlorine compounds.
No manufacturing process converts all of its inputs into final

products. There is always some waste. The waste from pulp and
paper manufacturing includes releases to air, land and water, as
well as waste heat. In 1991, the pulp and paper industry discharged 2.25 billion tons of waste to the environment.21 This
waste included about 2.5 million tons of air emissions from
energy-related and process sources22 and about 13.5 million tons
of solid waste23, leaving 2.23 billion tons of wastewater. Thus
over 99% of the waste, measured by weight, was wastewater.
A number of measures provide information about the consumption of natural resources and releases to the environment.
Definitions of some of the indicators discussed throughout the
chapter follow:
Measures of Natural Resource Consumption
Pulp yield measures the amount of wood consumed to produce a ton of pulp. Pulping processes with lower yields consume more wood to produce a ton of pulp. The unit of
measure is a percentage.
Fresh water use measures the amount of fresh water consumed during the production of a ton of final product. The
unit of measure is gallons per ton of final product.
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Total energy consumption measures the energy demand of

the process equipment to produce a ton of pulp or paper.
Installation of energy-saving technologies and identifying
process modifications that may save energy will reduce the
total energy consumption. The unit of measure is millions of
Btus per ton of final product.
Purchased energy consumption measures the amount of purchased electricity and fuel that mills use to run the equipment
and to generate process steam. Cogeneration and more efficient combustion of lignin and other wood waste decreases
the purchased energy consumption of the mill. The unit of
measure is millions of Btus per ton of final product.
Measures of Releases to Air
Carbon dioxide (CO2) results from the complete combustion
of the carbon in organic materials. Combustion of biomass
(wood waste) and fossil fuels generates carbon dioxide. Carbon dioxide is a greenhouse gas that is associated with global
climate change. 24 The unit of measure is pounds per ton of
final product.
Chloroform, a hazardous air pollutant, is classified as a probable human carcinogen. The unit of measure is pounds per
air-dried ton of final product.
Hazardous air pollutants (HAPs) are a group of 189 substances identified in the 1990 Clean Air Act Amendments
because of their toxicity. The unit of measure is pounds per
ton of final product.
Particulates are small particles that are dispersed into the
atmosphere during combustion. The ash content of a fuel
determines the particulate generation upon combustion.
Kraft re c ove ry boilers generate particulate emissions of
sodium sulfate and sodium carbonate. The unit of measure is
pounds per ton of final product.
Sulfur dioxide and nitrogen oxides emissions result from the
burning of fuel in boilers and serve as a measure of the energy
efficiency of the mill and of the control devices that mills
have installed to reduce these emissions. The unit of measure
is pounds per ton of final product.
Total reduced sulfur compounds (TRS) cause the unique
kraft mill odor. Reducing the release of these compounds can
improve the quality of life in the local community. The unit

of measure is pounds per ton of final product.
Volatile organic compounds (VOCs) are a broad class of
organic gases, such a vapors from solvent and gasoline. The
control of VOC emissions is important because these compounds react with nitrogen oxides (NO X) to form ozone in the
atmosphere, the major component of photochemical smog.25
The unit of measure is pounds per ton of final product.
Measures of Releases to Water
Adsorbable organic halogens (AOX) measures the quantity of
chlorinated organic compounds in mill effluent and is an
indirect indicator of the quantity of elemental chlorine present in the bleach plant and the amount of lignin in the
unbleached pulp before it enters the bleach plant. Because
research to date has not linked AOX with specific environmental impacts, the Paper Task Force recommends that AOX
be used as a measure of a mills process. The unit of measure
is kilograms per metric ton of air-dried pulp.
Biochemical oxygen demand (BOD) measures the amount of
oxygen that microorganisms consume to degrade the organic
material in the effluent. Discharging effluent with high levels
of BOD can result in the reduction of dissolved oxygen in
mills receiving waters, which may adversely affect fish and
other organisms. The unit of measure is usually kilograms per
metric ton of final product.
Bleach plant effluent flow measures the quantity of bleach
plant filtrates that the mill cannot recirculate to the chemical
recovery system. This indicator provides direct information
about a mills position on the minimum-impact mill technology pathway. For example, mills that recirculate the filtrates
from the first bleaching and extraction stages have about 7090% less bleach plant effluent than do mills with traditional
bleaching processes. The unit of measure is gallons per ton of
air-dried pulp.
Chemical oxygen demand (COD) measures the amount of
oxidizable organic matter in the mills effluent. It provides a
measure of the performance of the spill prevention and control programs as well as the quantity of organic waste discharged from the bleach plant. The unit of measure is
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kilograms per metric ton of air-dried pulp.

Color measures the amount of light that can penetrate the
effluent. In certain situations, color can adversely affect the
growth of algae and plants in mills receiving waters. It also
provides information about the quantity of degraded lignin
by-products in the effluent because these substances tend to
be highly colored. Along with odor, the dark effluent is one of
the obvious attributes of kraft pulp mills. The unit of measure
is either color units per metric ton of final product or kilograms per metric ton of final product.
Dioxins are a group of persistent, toxic substances, including
furans, that are produced in trace amounts when unbleached
pulp is exposed to elemental chlorine. The unit of measure for
bleach plant filtrates is picograms of dioxin per liter of water
(parts per quadrillion).
Effluent flow measures the amount of water that is treated
and discharged to a mills receiving waters. It is an indirect
measure of fresh water consumption. The unit of measure is
gallons per ton of final product.
Total suspended solids (TSS) measure the amount of bark,
wood fiber, dirt, grit and other debris that may be present in
mill effluent. TSS can cause a range of effects from increasing
the water turbidity to physically covering and smothering stationery or immobile bottom-dwelling plants and animals in
freshwater, estuarine or marine ecosystems. The unit of measure is kilograms per air-dried metric ton of final product.
1. Releases to Air
Pulp and paper mills generate air emissions from energy-related

and process sources. Energy-related air emissions result from the
combustion of wood and fossil fuels and include sulfur dioxide,
nitrogen oxides, particulates and carbon dioxide. The quantity
of these emissions depends on the mix of fuels used to generate
the energy at the mill. Based on the fuel mix of the U.S.
national grid, mills that purchase electricity will have relatively
high emissions of sulfur dioxide, nitrogen oxides, particulates
and carbon dioxide from fossil fuels. The fuel mix for individual
mills, however, varies by region. Mills in the Pacific Northwest,
for example, might use hydropower and thus have very low
energy-related air emissions.26 Mills using electricity generated
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from natural gas have lower energy-related emissions than those

using electricity generated from oil or coal.
Mills also release air pollutants from process sources, including
the pulping, bleaching and, at chemical pulp mills, chemical
recovery systems. Hazardous air pollutants (HAPs) and volatile
organic compounds (VOCs) account for most of the air emissions
from process sources. Kraft pulp mills also release total reduced
sulfur compounds (TRS), the source of the unique kraft mill odor.
2. Releases to Land
Mills generate three types of solid waste: sludge from wastewater treatment plants, ash from boilers and miscellaneous solid
waste, which includes wood waste, waste from the chemical
recovery system, non-recyclable paper, rejects from recycling
processes and general mill refuse. Mechanical and chemical pulp
mills generate the same amount of total solid waste.
In some cases, recycling-based paper mills produce more
solid waste than do virgin fiber mills. This residue consists
almost entirely of inorganic fillers, coatings and short paper
fibers that are washed out of the recovered paper in the fibercleaning process. Printing and writing paper mills tend to generate the most sludge, while paperboard mills produce the least.
3. Releases to Water
Waterborne wastes are often a focus of environmental concern for

a number of reasons. Water-based discharges have the greatest
potential to introduce contaminants directly into the environment
and the food chain. Water use also correlates with energy use, since
it takes energy to pump, heat, evaporate and treat process water.
The effluent from pulp mills contains a complex mixture of
organic compounds. Effluent from mechanical pulp mills generally contains less organic waste than that of chemical pulp mills
because most of the organic material stays with the pulp. Recovered paper processing systems can contain significant quantities of
organic waste in their effluent. This material consists primarily of
starches and other compounds that are contained in the recovered
paper that the mill uses. Kraft pulp mill effluent contains a mixt u re of degraded lignin compounds and wood extractive s .
Bleached kraft pulp mill effluent may also contain chlorinated
organic compounds, depending on the amount of chlorine compounds used in the bleaching process.
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Mills use several analytical tests to learn more about this mix
of organic substances. These tests include biochemical oxygen
demand (BOD), color, chemical oxygen demand (COD),
adsorbable organic halogens (AOX) and dioxins.
Pollution-Control Technologies
Pollution-control technologies remove specific pollutants from
mills air emissions, solid waste or effluent. Brief descriptions of
widely used control technologies follow.
1. Air Emissions
There are three control technologies that remove specific substances from the air emissions of pulp and paper mills. Electrostatic precipitators physically re m ove fine part i c u l a t e s .
Scrubbers chemically transform gaseous sulfur dioxide, chlorine
and chlorine dioxide so that they stay in the scrubbers chemical
solution. Mills route combustible gases, including total reduced
sulfur compounds, to the chemical recovery system or to power
boilers, where they are burned as fuel.
2. Solid waste Disposal
Mills send more than 70% of their solid waste to landfills, most
of which are company-owned. Some mills incinerate wood waste
and wastewater sludge, while others are testing beneficial uses for
wastewater sludge such as land application and landfill covering.
Residue from recycled-paper based mills is usually landfilled
in a secure, lined facility. The amount of residue generated by a
mill is partly a function of the quantity of contaminants in the
incoming recovered paper. The design of processes within the
mill, however, can improve the potential for reusing the mill
residue. Some manufacturers of 100% recycled paperboard, for
example, use the fibrous residue from their process in the middle layers of their multi-ply sheet. Many recycled paper manufacturers are trying to find ways to separate the materials in mill
residue into products that can be beneficially reused.
These wastes, which consist mainly of bark particles, fiber

debris, filler and coating materials,27 leave the system as sludge.
Secondary treatment systems use microorganisms to convert
the dissolved organic waste in the effluent into a more harmless
form. These systems generally remove 90-95% of the BOD in
the effluent. Although primarily designed to remove BOD, secondary treatment also reduces the loading of COD and AOX.
Effluent discharged from a well-run secondary treatment system is not acutely toxic to aquatic organisms.
Secondary treatment systems also generate sludge, which
consists mainly of the organic remains of the bacteria. Dioxins
and other compounds that do not dissolve in water are often
transferred to the sludge during secondary treatment.
Pollution-Prevention Technologies for

In contrast to pollution-control approaches, pollution-prevention approaches minimize releases of waste to the environment
through technology changes, process control, raw material substitution, product reformulation and improved training, maintenance and housekeeping.
The pulp and paper industry has a tradition of using pollution-prevention approaches. The development of the recovery
boiler and associated chemical recovery systems, for example,
i m p roved the economics of the kraft pulping process and
helped make it the dominant pulping process in the world.
These systems also reduced discharges of chemicals to the environment, because they allow the pulping chemicals to be recirculated and reused within the mill.
The types of pulp that mills produce determine their
approach to pollution prevention. These approaches differ for
mechanical and unbleached kraft pulp mills and bleached
kraft pulp mills.
1. Mechanical and Unbleached Kraft Pulp Mills
3. Effluent Treatment
The wastewater from all but one mill in the United States
undergoes two stages of treatment before it is discharged. Primary treatment removes suspended matter in the effluent.
Po l l u t i o n - p re vention approaches for mechanical and

unbleached kraft mills primarily focus on improving the operations of the mill, such as spill prevention and water conservation. Incremental improvements in existing mechanical pulping
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processes, for example, may lead to reduced energy consumption. Unbleached kraft pulp mills can improve the quality of
their effluent by improving spill control and upgrading pulp
washing to send more of the spent pulping liquor back to the
chemical recovery system.
Figure 7
Ozone ECF
2. Recovered-Fiber Processing Technologies
Pollution-prevention approaches for recovered-fiber processing

mills are similar to those for mechanical pulp mills. Both technologies use primarily mechanical energy to separate and
process fibers, and neither tend to have large supplies of wood
by-products available to burn to create energy. The efficient use
of energy is therefore an environmental and economic priority
for these mills.
A few mills that make recycled paperboard, linerboard or corrugating medium have virtually closed water systems. The only
significant loss of water in these mills is through evaporation on
the paper machines. Several mills that deink recovered office
paper have designed their processes to use water from paper
machines, and thus consume no fresh water.
3. Bleached Kraft Pulp Mills
Pollution-prevention approaches for bleached kraft pulp mills

include improvements in mill operations and manufacturing technologies. Today, paper manufacturers are using pollution-prevention approaches to reduce the quantity and improve the quality of
effluent from the bleach plant and to reduce energy consumption.
Traditional ECF
a. Improved Pulping Processes Extended Delignification and

Oxygen Delignification
Extended delignification and oxygen delignification remove more
lignin from the wood before the unbleached pulp enters the
bleach plant. Therefore, fewer bleaching chemicals are required,
less organic waste is generated in the bleaching process, less
waste treatment is necessary and discharges per ton of pulp
manufactured are lower. Energy use also is lower because additional organic material removed from the pulp can be burned in
the recovery boiler instead of being discharged, and because
more heated process water is recirculated within the mill.
To extend delignification in the pulping process, new
digesters can be installed or existing digesters can be modified to
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increase the length of time that wood chips are cooked. This
removes more lignin without compromising the strength of the
pulp. The addition of certain chemicals such as anthraquinone
in the pulping stage can have a similar effect.
Oxygen delignification systems employ oxygen to remove
additional lignin after the wood chips have been cooked in the
digester but before the pulp enters the bleach plant. The filtrates
from the pulp washers following the oxygen delignification step
are routed to the chemical recovery system.
It is important to note that all mills worldwide currently
using TCF or ozone-ECF bleaching technologies, which are
described in more detail below, also employ extended delignification, oxygen delignification or both. The one chloridere m oval technology now being tested in a mill-scale
demonstration is designed for mills with an ECF process that
also uses oxygen delignification. The removal of additional lignin
prior to the bleaching process is an essential foundation for the costeffective operation of these technologies. Without the removal of
additional lignin using extended delignification or oxygen delignification prior to bleaching, too much material is present for
the cost-effective use of the oxygen-based bleaching compounds
or chloride removal processes.
b. Improved Bleaching Processes-Substitution of Chlorine
Dioxide for Elemental Chlorine
Some bleached kraft pulp mills are improving the quality of
their effluent by replacing elemental chlorine with chlorine
dioxide. The substitution of chlorine dioxide for 100% of the
elemental chlorine used in the bleaching process is one form of
elemental chlorine-free (ECF) bleaching. We refer to this
process as traditional ECF bleaching throughout the chapter.
(Chlorine dioxide can also replace chlorine at less than 100%
substitution). This improved bleaching process reduces the formation of many chlorinated organic compounds during the
bleaching process. However, the quantity of effluent from the
mill is not reduced. Further progress in reducing the quantity
and improving the quality of the effluent ultimately depends on
installing an improved pulping process or one of the technologies described below. Other technologies that reduce effluent
quantity may become available in the future.
Mills also operate ECF bleaching processes with improved

pulping processes, such as oxygen delignification and/or
extended delignification. We refer to these pulp manufacturing
processes as enhanced ECF processes throughout the chapter.
c. Low-Effluent Processes Ozone ECF, Totally Chlorine-free
Bleaching and Chloride Removal Processes
A key impact of using chlorine and/or chlorine dioxide in the
bleaching process is that chlorides in the bleach plant filtrates
(the process water removed from the pulp in each washing
stage) make the filtrates too corrosive to be sent to the chemical
recovery system. If steam from a corrosion-caused pinhole crack
in the pipes at the top of the recovery boiler reaches the smelt,
the recovery boiler can explode.28 Therefore, wastewater from
the bleach plant that contains chlorinated compounds is not
sent through the chemical recovery system, but is treated and
discharged to the receiving waters.
Replacing chlorine compounds in the bleaching process with
oxygen-based compounds reduces the corrosiveness of the
wastewater from each stage of the bleaching process in which
the substitution is made. This allows bleach plant filtrates to be
sent back through the mills chemical recovery system and
reused instead of being treated and discharged. One way to
remove chlorides is to substitute ozone for chlorine or chlorine
dioxide in the first stage of the bleaching sequence, thus allowing the filtrates from the first bleaching and extraction stages to
be recirculated to the recovery boiler.
In the last stage of ozone-based ECF bleaching systems, chlorine dioxide is used to brighten the pulp. This is a low-effluent
process because only the last bleaching stage uses fresh water
that is discharged to the treatment plant; the ozone stage
removes most of the remaining lignin. Figure 7 compares the
path of bleach plant filtrates in a low-effluent ozone ECF and a
traditional ECF process.
Totally chlorine-free (TCF) bleaching processes go one step
further than ozone ECF processes to replace all chlorine compounds in the bleaching process with oxygen-based chemicals
such as ozone or hydrogen peroxide. TCF processes currently
offer the best opportunity to recirculate the filtrates from the
e n t i re bleach plant because they have eliminated chlorine
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compounds from all bleaching stages; however, few mills

currently operate TCF processes in a low-effluent mode.
C o m m e rcial-scale TCF processes are re l a t i vely new.
Mills installing these processes typically discharge the
filtrates when they first install the processes, and
plan to move to low-effluent processes over time.
Add-on technologies that remove the chlorides
Figure 8
Flows of Waterborne Waste for Bleached
Kraft Pulp Manufacturing Processes
Unlike the ozone ECF or TCF processes, the chloride removal

processes generate an additional waste product that must be
disposed. A mill-scale demonstration of a process technology to
remove chlorides from the process water of a mill with oxygen
delignification and ECF bleaching began in September 1995.
d. Environmental Performance
Installing pollution-prevention technologies at bleached kraft
pulp mills reduces the releases to the environment and potential
environmental impacts from the mills effluent. Because hardwoods have lower lignin contents, the estimates of AOX and
COD for hardwood bleach plant filtrates with traditional ECF
bleaching will be similar to those of softwood bleach plant filtrates with enhanced ECF.
We present a schematic diagram of the flows of waterborne
waste for three classes of bleached kraft pulp manufacturing
technologies in Figure 8.
As the diagram shows, in traditional ECF bleaching processes,
all of the remaining lignin in the unbleached pulp is removed in
the bleaching process and leaves the mill in the effluent. Mills
that employ enhanced ECF and low-effluent technologies recirculate more filtrates that contain wood waste to the chemical
recovery system, and less organic waste leaves the mill in the
effluent. With enhanced ECF processes, for example, about 50%
of the remaining lignin is removed during the oxygen delignification or extended delignification step. We present additional
information about the environmental and economic performance of these process technologies in Recommendation 3, as
well as a broader discussion of the economic and environmental
context for these issues in the next section of this chapter.
4. Bleached Sulfite Pulping Processes
from the mills process water using additional evaporating and chloride-removal equipment are in earlier
stages of development. Rather than substitute bleaching
compounds like ozone for chlorine dioxide, these processes
do not reduce the use of chlorine dioxide, but seek to remove
chlorides from wastewater with additional processing steps.
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Bleached sulfite mills that use chlorine compounds face similar

challenges as do bleached kraft mills. Most bleached sulfite mills
that have replaced elemental chlorine in their bleach plants have
installed TCF bleaching pro c e s s e s . 29 As discussed in the
overview of pulp and paper manufacturing, sulfite mills consume less chemicals to produce bright pulp, so these mills can
achieve similar functional performance economically with TCF
processes. Sulfite mills with chemical recovery systems are also
working on recirculating bleach plant effluent to the chemical
185
recovery system. One Swedish sulfite mill currently operates its

bleach plant in an effluent-free mode.30
5. Technologies in Research and Development
Pulp and paper manufacturers, their equipment and chemical

suppliers, and research institutions have active research programs in new pulping, bleaching, bleach-filtrate recovery technologies and chemical-re c ove ry systems. Agenda 2020, a
research agenda developed by the American Forest & Paper
Association, provides additional detail on some of the specific
areas of research.31 New pulping processes include the addition
of polysulfide to digesters to improve delignification. New
bleaching agents include enzymes, peracids, activated oxygen
and novel metallic compounds. Laboratory research continues
on bleach-plant filtrate recovery as researchers explore other
ways to separate the water from the organic and inorganic waste
in the bleach plant filtrates. 32 Manufacturers are also investigating metallurgy in recovery boilers that would allow for increased
combustion of chlorinated waste products.
Active research and commercialization are underway in a
number of areas for recycling-based manufacturing systems.
These include technologies, for example, that use additional
mechanical and chemical steps to remove contaminants; relatively small, modular deinking systems that can be installed as
one complete unit; and means of separating and/or beneficially
reusing different elements in mill solid-waste residuals.
Environmental Management Systems

Environmental management systems (EMS) are also an important part of the pollution-prevention approach. Mills with sound
environmental management get the best performance out of their
existing manufacturing processes and minimize the impacts of
process upsets, equipment failure and other accidents. At a minimum, implementing environmental management systems should
make it easier for mills to comply with environmental laws and
regulations. Manufacturers may also design these systems to
encourage innovation that takes them beyond compliance.
For pulp and paper manufacturers, effective environmental
management systems include spill prevention and control, pre-
ventive maintenance, emergency preparedness and response,

and energy-efficiency programs. These programs reduce both
the likelihood of serious accidents and their potential impact
on mill personnel, the local community and the environment.
Spills of spent pulping liquor increase the waste load that must
be handled by the effluent-treatment facility and thus may lead to
increased amounts of organic waste in mill wastewater. Mills can
install additional storage tanks to contain the spills until the spent
liquor is returned to the chemical-recovery system, and can train
their staff to prevent or minimize spills. Improved washing and
closed screen rooms further reduce the quantity of spent pulping
liquor that is sent to the treatment facility.
Preventive-maintenance programs identify and repair equipment before it fails. These programs avoid equipment or system
failure that can lead to large releases to the environment or
other emergencies that affect mill personnel or the community
nearby. Emergency preparedness and response programs ensure
that the mill and the community can respond to an accidental
release of hazardous chemicals at the mill.
To some extent, a mills manufacturing technologies determine its energy consumption. However, mills can take advantage of energy-saving technologies that range from installing
more efficient electric motors to replacing old digesters. Technologies exist that increase heat recovery in mechanical pulping
and in papermaking processes. Research continues to develop
processes that reduce the energy consumption of paper machine
dryers, recovery boilers and evaporators.
Training and internal auditing programs are also important
components of an environmental management program. Training
programs ensure that employees understand the importance of
these practices and how to implement them. Internal audits allow
suppliers to assess the performance of the environmental management system. The International Standards Organization (ISO)
has recognized the importance of environmental management
systems. As a result, a committee has been working on an international standard, ISO 14001, that will define the key elements
of an effective system for all manufacturers. These elements
include:33
A vision defined in an environmental policy
Objectives and targets for environmental performance
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186
Programs to achieve those targets

Ways to monitor and measure the systems effectiveness
Ways to correct problems
Periodic review of the system to improve it and overall environmental performance
ISO has elevated ISO 14001 to draft international status, a
step away from a final standard. Once the standard has been
accepted, manufacturers may ask independent auditors to certify that they have installed an environmental management system that meets the standard. Thus ISO 14001 focuses on the
management process, not on its content and performance. Each
manufacturer determines its own goals, objectives and programs
to achieve continuous environmental improvement.
III.> ENVIRONMENTAL AND ECONOMIC

CONTEXT FOR THE RECOMMENDATIONS
Environmental Context
In response to environmental regulations in the 1970s, pulp
and paper mills in the United States installed pollution-control
technologies to remove specific pollutants from their air and
water releases. Since 1970, the pulp and paper industry has
reduced overall air emissions of sulfur dioxide by 30%, total
reduced sulfur compounds by 90% and the loadings of biochemical oxygen demand and total suspended solids in the final
effluent by 75-80%. Water conservation programs have reduced
overall mill water consumption by about 70% since 1970.34
Between 1970 and 1993, total production of pulp and paper
has increased by 67%.35 The industry responded to the discovery of dioxin in its wastewater by implementing a combination
of process and technology changes. According to the AF&PA,
this effort has reduced dioxin levels from all bleached chemical
pulp mills by 92% since 1988.
Pollution prevention is a more conservative approach to
environmental protection than pollution control. We do not
P
know everything about the effluent from pulp and paper mills,
nor can we measure all of its potential effects on the environment. Scientists are continuing to find new substances in the
complex mixture of organic material that is discharged in pulp
mill effluent. For example, wood contains minute amounts of
powerful chemical substances that aid in the growth of a tree
and protect it from pests. The pulping process concentrates
these substances as mills convert about 4.5 tons of trees into 1
ton of bleached kraft pulp at a scale of 1,000 to 2,000 tons of
pulp per day. As long as mills discharge effluent, these substances are likely to be released into mills receiving waters.36
As of Fe b ru a ry 1994, scientists had identified 415 compounds in bleached kraft pulp mill effluent.37 These represent a
fraction of the total number of compounds present.38 It is
unlikely that we will ever have a complete understanding of the
toxic effects of these compounds individually, let alone their
effects as a mixture. For example, of the 70,000 chemicals currently sold on the market, adequate toxicological data are available for about 10 to 20%.39
Field studies of the environmental effects of the effluent,
while important, may not provide a complete picture of
impacts. These biological and ecological studies are expensive
and complex, and they are often highly limited in their ability
to show specific cause-and-effect relationships.40 Certain problems may be discovered years after a class of pollutants has built
up in the environment. Biological assays are usually able to
detect acute or chronic effects from pulp and paper mill effluent
(for example, the death or impaired growth of certain species of
fish, invertebrates or plants). However, they may not be capable
of detecting longer-term changes, such as gradual changes in
the number or types of the plants and invertebrates that live on
the bottoms of rivers that support the entire ecosystem.
The discovery of dioxin in the effluent of bleached kraft pulp
mills in 1985, for example, was not anticipated by studies performed in labs and at mill sites. This discovery generated a great
deal of public attention and led paper manufacturers to rapidly
invest a total of $2 billion in an effort to reduce discharges of
dioxin to below levels that are detectable with standard lab tests.
Pollution-prevention approaches can help reduce the probability of this type of unwanted surprise in the future.
187
Economic Context
Since 1970, the U.S. pulp and paper industry has invested over
$10 billion in pollution-control technologies. As of 1994 it was
investing more than $1 billion per year in capital costs for additional systems. Annualized total costs for environmental protection range from $10 to $50 per ton of production, depending
on the type and size of the mill.41 The reduction of releases to
the environment through end-of-the-pipe treatment has led
many to think that improved environmental performance is at
odds with improved economic performance. Pollution-treatment systems usually increase capital and operating costs without improving the productive output of the mill.
The difference between pollution prevention and pollution
control has an analogue in the comparison of total quality management programs with quality control based on inspection for
defects in finished products. Before firms designed quality into
their products and processes, defects were seen as an inevitable
by-product of the manufacturing process, not as a sign of inefficient product and process design. 42 By designing manufacturing processes that have targets of zero defects, companies have
improved the quality of their products and their profitability.
Improved product quality increased sales and lowered the costs
associated with undesired outcomes after products had been
sold, such as customer complaints and repairs.
By using pollution-prevention approaches, suppliers can
design environmental improvement into manufacturing
processes. Michael Porter, an expert on competitive strategy at
the Harvard Business School, observes that [l]ike defects, pollution often reveals flaws in the product design or production
process. Efforts to eliminate pollution can therefore follow the
same basic principles widely used in quality programs: Use
inputs more efficiently, eliminate the need for hazardous, hardto-handle materials and eliminate unneeded activities.43
A recent study has documented the economic benefits of
installing technologies or modifying processes that use resources
more efficiently. Chad Nerht, of the University of Texas at Dallas, studied 50 bleached kraft pulp and paper manufacturers in
six countries. He found that the longer a firm had invested in
extended delignification and ECF and TCF bleaching tech-
nologies, the better its economic performance. Those companies that invested both earlier and more substantially had higher
income growth, even taking into consideration national differences in regulations, capacity utilization and general growth in
the economy, sales and wages.44
Timing
Shifting from a focus on pollution control to pollution prevention takes time, money and a more holistic approach to managing the environmental issues associated with pulp and paper
manufacturing. Mills operate large pieces of equipment that
have long, useful lives. The need to fully utilize this equipment
reduces paper manufacturers flexibility in investing in new pulp
manufacturing technologies. For example, the investment in
additional chlorine dioxide capacity required for traditional
ECF processes may make mills reluctant to invest in oxygen or
extended delignification, technologies that would reduce future
chlorine dioxide needs.
Pollution-prevention investments also compete for capital
funds along with other projects that will improve the companys
profitability. Moreover, making investments in technologies
that do not turn out to be competitive over their life-span can
be very costly.
If individual mills make technology investments in order to
meet special requests from purchasers and their manufacturing
costs increase in the process, they will seek to charge a price premium for their products. The price premium allows the mill to
maintain comparable profit margins for different products.
Whether such price premiums will be realized depends on overall market conditions and on the number of competing mills
making a specific product. If purchasing specifications shift for
a large part of the market, mills will have to respond with new
technologies in order to remain competitive. If only one or two
mills produce a specific product, increased costs are more likely
to be passed on to purchasers.
Paper companies routinely consider how much capital they
should invest to reduce operating costs. As discussed in Chapter
1, the trend of the last 20 years is toward increased capital intensity in pulp and paper manufacturing, leading to lower operatP
188
ing costs and lower total costs. Both internal and external factors affect the timing and investment in new pulp manufacturing technologies at pulp and paper mills.
Paper manufacturers generally weigh several factors in their
capital-allocation decisions.
The company philosophy toward environmental
performance may have the largest effect on capital-allocation decisions. Some pulp and
The paper manufacturers
paper manufacturers strive to integrate
philosophy toward envishort- and long-term environmental goals
ronmental performance
along with cost, productivity and quality in
may have the largest
every investment decision. For example, a
company with a policy of increasing its
effect on capitalmargin of environmental safety with each
allocation decisions.
investment might expand the capacity of a
recovery boiler as part of a required renovation
project to accommodate the additional load from
an improved pulping process. Without this policy, the
company might rebuild a recovery boiler at a bleached kraft
mill but not add any new capacity.
Investing additional capital to reduce operating costs provides
the largest economic benefits when mills need additional pulp
c a p a c i t y. In this case, the cost savings that result fro m
installing pollution-prevention technologies offset the additional capital expenditure.
When a mill needs to replace worn-out equipment, the company
will invest capital in order to continue operating. The company philosophy and opportunities to expand capacity play
an important role in the choice of new equipment.
Site-specific equipment or space limitations will increase the
capital costs to install pollution-prevention technologies.
Capacity limits on key equipment, such as a recovery boiler at
a bleached kraft pulp mill, increase the capital costs to install
improved pulping or low-effluent bleaching processes. Mills
also may have unique equipment arrangements that increase
the capital costs to install these processes.
Shifts in customer demand and new environmental regulations
are two external factors that influence pulp and paper company capital investment decisions. For example, both of these
external factors have influenced the industrys commitment to
P
eliminate elemental chlorine from bleached kraft pulp mills.

Most mills experience a combination of the factors described
above; as a result, the timing and the range of capital costs to install
pollution-prevention technologies will differ for individual mills.
Mills that produce more pulp than paper will probably add
a paper machine before they modify the pulp mill.
Mills that have average to low capital costs to install pollution-prevention technologies will do so to take advantage of
lower operating costs.
Mills with higher capital costs will wait until the combination of factors improves the economics of this investment.
Appendix B presents a cost model and a range of scenarios
to install pollution-prevention technologies at bleached kraft
pulp mills.
The large number of bleached kraft pulp mills operating in
the United States means that there are probably pulp mills that
fit into each of these groups. With 87 bleached kraft pulp mills
with 162 fiber lines45 operating nationwide in 1995, in any
given five-year period a number of these lines will be undergoing major renovations or expansions. Replacement of individual
pieces of equipment, minor renovations and the elimination of
bottlenecks will proceed at an even greater rate. For example, a
1993 survey of recovery boilers found that over 70% were more
than 25 years old. These recovery boilers will have to be rebuilt
or replaced in the next decade.46
The Role for Purchasers

Over time, expressions of preferences by paper purchasers will
influence investment decisions and the availability of environmentally preferable paper products in different market conditions. Companies plan their next round of investments when
they are earning high cash flows, during the up-side of the paper
pricing cycle. Annual capital expenditures usually peak about
three years later, because it takes time to plan the projects.
Integrating pollution-prevention strategies into pulp and paper
manufacturing will require a highly disciplined capital planning
process that integrates a long-term vision for environmental
progress with improvements in quality, productivity and lower
manufacturing costs. The minimum-impact mill, a vision of
189
environmental progress, is a key part of the recommendations

that follow. The Task Forces recommendations, as expressed
through decisions made by individual paper purchasers, will
encourage suppliers to maintain this investment discipline.
RECOMMENDATIONS FOR PURCHASING

PAPER MADE WITH ENVIRONMENTALLY
PREFERABLE PROCESSES
The Paper Task Forces recommendations build upon technologies that provide pollution-prevention benefits and are an integral part of many pulp and paper mills.
As discussed throughout this chapter, pollution prevention is
not new to paper manufacturing. Some paper manufacturers
have supported pollution-prevention approaches as providing an
extra margin of environmental safety or as reducing the probability of undesired environmental surprises. Others have emphasized the competitive advantage that comes from more efficient
use of resources, lower costs for complying with environmental
regulations and the ability to compete more effectively in environmentally sensitive markets such as Europe. These paper suppliers also make the point that sustainable manufacturing based
on pollution-prevention technologies will help maintain public
acceptance of resource-intensive businesses like paper manufacturing over the long term. All of these outcomes are in the interest of paper buyers and users as well as manufacturers.
Recommendations
Minimum-impact Mills
Recommendation 1. Purchasers should give preference to paper
manufactured by suppliers who have a vision of and a commitment to minimum-impact mills the goal of which is to minimize natural resource consumption (wood, water, energy) and
minimize the quantity and maximize the quality of releases to
air, water and land. The minimum-impact mill is a holistic
manufacturing concept that encompasses environmental management systems, compliance with environmental laws and regulations and manufacturing technologies.
Rationale: Sustainable pulp and paper manufacturing requires
a holistic view of the manufacturing process. This concept
begins with a vision and commitment to a long-term goal that
should guide all decisions about the direction of both the mill
operations and the selection of manufacturing technologies.
Investing in manufacturing processes that prevent pollution
and practicing good environmental management go hand-inhand. A poorly run mill may not be able to reap the environmental benefits that result from installing adva n c e d
pollution-prevention technologies. Outdated manufacturing
technologies, however, will limit the ability of a well-run mill
to achieve continuous environmental improvement.
Adopting the long-term goal of operating minimumimpact mills allows suppliers to develop measurable and costeffective investment strategies that provide environmental
benefits and improve economic competitiveness. Pulp and
paper mills routinely make investments in individual pieces of
equipment and periodically undergo more costly renovations
and expansions. The strategic application of the minimumimpact mill concept will allow manufacturers to integrate
decisions that affect manufacturing costs, productivity, quality and environmental impacts.
Availability/timing: The minimum-impact mill is a dynamic
and long-term goal that will require an evolution of technology in some cases. Many factors will affect the specific technology pathway and the rate at which individual mills will
progress toward this goal. These factors include the products
manufactured at the mill, the types of wood that are available, the mills location, the age and configuration of equipment, operator expertise, the availability of capital and the
stages a mill has reached in its capital investment cycle. Some
mills, for example, will install the most advanced current
technologies with a relatively low capital investment within
the next five years.
Recommendation 2. Purchasers should give preference to paper
products manufactured by suppliers who demonstrate a commitment to implementing sound environmental management
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190
Figure 9
Bleached Kraft Pulp Technology Pathways
Descriptions of these technologies along with information on their environmental and economic performance
is presented below.
of their mills. Suppliers should demonstrate progress in the following areas:

Improved spill-prevention and control systems based on the
installation of available technologies
Preventive maintenance programs
Emergency preparedness and response programs
Improving the energy efficiency of mill operations through the
installation of energy-conservation technologies
On-going training for mill staff in process control and their
role in improving environmental performance
Internal auditing procedures that include qualitative and
quantitative measures of performance
Purchasers should consider their suppliers compliance records
as one indicator of an effective environmental management system.
Rationale for spill prevention and control programs: Spills of
spent pulping liquor increase the waste load that must be
handled by the effluent-treatment facility. Maximizing the
recovery of the spent pulping liquor also reduces the amount
of pulping chemicals that must be purchased and increases
the amount of steam generated by the recovery boiler when
the organic waste is burned for energy.
Rationale for preventive maintenance programs: Preventive
maintenance programs identify and repair equipment before
it fails. These programs avoid equipment or system failures
that can lead to large releases to the environment or other
emergencies that affect mill personnel or the community
nearby. Preventive maintenance programs also reduce economic losses due to lost production, premature replacement
of equipment and catastrophic incidents.
Rationale for emergency preparedness and response programs:
These programs prepare mill staff and the local community
for infrequent events that may have serious environmental
consequences, such as a recovery boiler or digester explosion
or a large release of bleaching chemicals. Quick and effective
responses to these events will mitigate their impact on the
local communities and the environment.
Rationale for energy efficiency: Energy-efficient mills release lower
191
levels of air pollutants associated with the combustion process

and have lower energy costs. Increasing the efficient use of purchased electricity and fossil fuels reduces the environmental
impacts associated with electricity generation and with the
extraction of fossil fuels. Reducing the total energy consumption
of the mill reduces its carbon dioxide releases. Carbon dioxide, a
greenhouse gas, is associated with global climate change.
Rationale for increased training: Without well-trained staff, a mill
with the latest process technology and operating procedures cannot achieve optimum environmental or economic performance.
By increasing the awareness of the potential impact of mill
processes on the environment, suppliers empower their staff to
improve the efficiency of the mills operations.
Rationale for internal auditing systems: Internal auditing systems are a central component of an environmental management system, because they measure its performance. Audits
allow mills to quantify improvements over time and to compare their performance with other mills.
Availability/timing: Many pulp and paper manufacturers have
implemented environmental management systems and others are doing so in anticipation of the ISO 14001 standards,
which are discussed earlier in this chapter. Technologies to
improve spill prevention and control are available and can be
installed in the near term. Opportunities to install energy-saving technologies arise over time as mills upgrade or replace
old equipment. Many suppliers already have extensive training programs in these areas.
Recommendation 3: Purchasers should give preference to paper
manufactured by suppliers who demonstrate continuous environmental improvement toward minimum-impact mills by
installing pollution-prevention technologies.
Rationale: The manufacturing technologies installed at a pulp
or paper mill will eventually limit its environmental performance. Most mills will have to install new process technologies
over their productive life spans in order to achieve continuous
progress toward the minimum-impact mill. A clear definition
of the goals of the minimum-impact mill will guide technology
selection over time. The array of available manufacturing technologies differs for each pulp manufacturing process. Descriptions of major technologies for mechanical, unbleached kraft,
recycled fiber and bleached kraft pulp mills follow.

Mechanical pulp mills: Although reducing the relatively low
releases to the environment is desirable, reducing the relatively high energy consumption of the pulping process is the
primary long-term challenge for mechanical pulp mills.
Unbleached kraft pulp mills: Progress toward the minimumimpact unbleached kraft mill will build upon the mills ability
to recover the organic waste in the effluent in the recovery
boiler. Well-run mills recover 99% of this waste. Incremental
improvement will result from improved spill control and
washing. Unbleached kraft pulp mills will also modify existing processes to reuse more process water within the mill.
Recovered fiber pulp mills: Most releases to the environment
from recovered fiber pulp mills are comparatively low. Some
mills may be able to make progress in reducing their water
consumption. Priorities include increasing the efficiency of
purchased energy use and handling rejects within the mill to
facilitate the generation of usable by-products instead of
sludge that has to be landfilled.
Bleached kraft pulp mills: Pollution-prevention technologies
for bleached kraft mills modify the pulping and bleaching
processes to improve the quality of their releases to the environment and to enable the process water from the bleach
plant to be recirculated to the chemical recovery system,
where the used chemicals are recovered and the organic waste
is burned for energy in the recovery boiler. The process water
is then reused within the mill.
Figure 9 illustrates pollution-prevention technology pathways
that focus on currently available and experimental technologies for bleached kraft pulp mills. Economic and environmental issues and the availability of paper products made
using these different technologies are discussed below. Four
key ideas that purchasers should consider as they evaluate the
technologies at bleached kraft mills are also highlighted.
Economic Assessment of Bleached Kraft Pulp Manufacturing
Technologies
Two key conclusions can be drawn from the Task Forces economic analysis of bleached kraft pulp manufacturing technologies. First, purchasers currently do not pay different prices for
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192
paper manufactured using traditional pulping and bleaching,

traditional ECF, enhanced ECF or ozone ECF technologies.
This consistency in market pricing should continue into the
future. Market price premiums for TCF paper probably result
from a short-term imbalance of supply and demand. The limited availability that results from small production runs at nonintegrated mills rather than higher pulp manufacturing costs
may cause higher prices.
Second, there is no reason to expect price premiums for
paper products manufactured at mills that install ozone ECF or
TCF technologies in the future. For existing mills without sitespecific limitations, the differences in total manufacturing costs
among the array of available technologies are generally small or
non-existent. (For a general discussion of price premiums, see
Chapter 3.) Installing these technologies is, in fact, likely to
reduce manufacturing costs for new mills or for mills that are
conducting major renovations or expansions. These topics are
analyzed further in Appendix B.
Environmental Assessment of Bleached Kraft Pulp
Manufacturing Technologies
The series of charts in Figure 10 compares the performance of
six different combinations of kraft pulping and bleaching technologies for softwood pulps across seven environmental parameters: BOD, COD, color, AOX, bleach plant energy
consumption, chloroform air emissions and bleach plant effluent flow. Additional data on these and other parameters that
can be used to evaluate manufacturing technologies are presented in Appendices A and C. The parameters in Figure 10 are
measured at the bleach plant. As previously described, reductions
to the actual releases to the environment will be achieved by
pollution-control systems. The figures show that substituting
chlorine dioxide for elemental chlorine reduces the value of several parameters. Additional reductions accrue as more advanced
pulping and bleaching technologies are used.
Major conclusions from the environmental comparison of
these technologies are summarized below.
Traditional Pulping and Bleaching: Mills with traditional pulping processes and with bleaching processes that contain some
elemental chlorine.
P
Environmental Advantages: Energy consumption is about 75%

of that for a mill with a traditional ECF sequence.
Environmental Disadvantages: Mills that use traditional pulping
and bleaching processes have the highest releases of BOD,
COD, color and AOX of the processes considered in this section. Dioxin levels in the final effluent are often above the
detectable limit of 10 parts per quadrillion (10 ppq). Air emissions of chloroform are also highest.
1. The substitution of chlorine dioxide for elemental chlorine in the
first stage of the bleaching process reduces the discharge of chlorinated organic compounds.
Traditional ECF: Mills with traditional pulping processes that
have substituted 100% chlorine dioxide for elemental chlorine
in the first bleaching stage.
Environmental Advantages: An ECF bleaching process provides
improvement in effluent quality (AOX) and in air emissions of
chloroform in comparison to a bleaching process with traditional pulping and bleaching. The dioxin level in the final effluent is below a detection limit of 10 parts per quadrillion (ppq),
but furans are occasionally found above this detection limit in
the bleach plant filtrates, which are more concentrated than the
final effluent.
Environmental Disadvantages: The traditional ECF process consumes the most total and purchased energy of the available and
proven technologies. Dioxins are also sometimes found in the
pulp mill sludge above the limit of detection of 1 part per trillion. Mills with traditional ECF processes would currently have
to install oxygen delignification and/or extended delignification
to achieve additional improvement.
2. The installation of oxygen delignification and extended cooking,
two available and proven cost-effective manufacturing technologies
that maximize lignin removal in the pulping process, forms a foundation for further progress toward the minimum-impact mill.
Enhanced ECF: Mills that have installed oxygen delignification
and/or extended delignification processes along with 100%
chlorine dioxide substitution bleaching.
Environmental Advantages: The quantity of bleach plant effluent from a mill with an enhanced ECF process is typically half
that of a mill with a traditional ECF process. Reducing the
193
lignin content of the pulp before the first bleaching stage

reduces the amount of bleaching chemicals used and results
in lower total and purchased energy consumption and an
improvement in the effluent quality compared to traditional
ECF. The dioxin level in the final effluent is below a detection
limit of 10 parts per quadrillion (ppq), but furans are occasionally found above this detection limit in the bleach plant
filtrates, which are more concentrated than the final effluent.
Environmental Disadvantages: Increased reuse of process water
may result in higher hazardous air pollutant emissions from
process sources.
3. Mills that recirculate the filtrates from the first bleaching and
extraction stages of the bleach plant make additional progress
toward the minimum-impact mill. These low-effluent processes represent the most advanced current technologies.
Ozone ECF: Mills that have substituted ozone for chlorine
dioxide in the first stage of an enhanced ECF process.
Environmental Advantages: Mills with enhanced ECF processes
that replace chlorine dioxide with ozone in the first bleaching
stage can reduce the volume of bleach plant effluent by 70-90%
relative to traditional ECF processes by recirculating the filtrates
from the first bleaching and extraction stages to the chemical
recovery system. Low-effluent ozone ECF and TCF processes
have the lowest energy consumption in the bleach plant of the
a vailable technologies. Installing low-effluent pro c e s s e s
improves the effluent quality in comparison to that of a traditional ECF process. Di oxins (including furans) are not
detectable at a limit of 10 ppq in the bleach plant filtrates and
may not be generated.
Environmental Disadvantages: Increased reuse of process water
may result in higher hazardous air pollutant emissions. Metal
concentrations increase as process water is reused, and can affect
the process. Currently mills with ozone processes discharge
some of the filtrate from the ozone stage to control the concentration of metals. As mills continue to reduce the volume of
bleach plant effluent, metals may be disposed of with solid
waste from the chemical recovery system.
Totally chlorine-free (TCF): Mills that have replaced elemental
chlorine and chlorine dioxide with ozone and/or hydrogen peroxide. Improved pulping processes, such as oxygen delignification
and/or extended delignification precede TCF bleaching processes.

En v i ronmental Ad va n t a g e s : Mills with TCF processes can
achieve similar reductions in bleach plant effluent volume as
mills with ozone ECF processes, if they recirculate the filtrates
from the first bleaching and extraction stages to the chemical
recovery system. Mills with low-effluent TCF processes achieve
similar reductions in BOD, COD and color, and AOX levels
are at background levels. Dioxins are not expected to be generated during TCF bleaching processes because no source of
elemental chlorine is present. Low-effluent ozone
Mills that recirculate
ECF and TCF processes have the lowest energy
the
filtrates from the
consumption in the bleach plant of the availfirst
bleaching and
able technologies.
extraction stages of the
En v i ronmental Disadva n t a g e s : In c re a s e d
bleach plant make addireuse of process water may result in higher
hazardous air pollutant emissions. Metal
tional progress toward
concentrations increase as process water is
the minimum-impact mill.
reused, and can affect the process. Estimates
These low-effluent
of increased wood requirements for TCF
processes represent
processes range from 0%-11%47 in comparithe most advanced
son to the wood re q u i rements for an ECF
current technologies.
process with traditional pulping.
Enhanced ECF with chloride removal: An experimental
low-effluent process that modifies a mill with an enhanced ECF
process to allow it to recirculate bleach plant filtrates in the
chemical re c ove ry system. The mill installs equipment to
remove the chloride that the bleach plant filtrate brings into the
chemical recovery system. A mill-scale demonstration of this
add-on technology began in September 1995 and is expected to
be completed in June 1997. If the demonstration is successful,
then the mill will continue normal operations with the new
technology in place.
Environmental Advantages: Enhanced ECF with chloride removal
is expected to achieve similar reductions in bleach plant effluent
volume and improvements in effluent quality comparable to
those that result from low-effluent ozone ECF processes. Total
and purchased energy consumption are projected to be lower
than that of a traditional ECF process. Total energy consumption
is expected to be slightly higher than that for an enhanced ECF
process; however, the purchased energy consumption is expected
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194
Figure 10
Estimates of Environmental and Process Indicators for
Bleached Kraft Pulp Manufacturing Technologies
195
196
Figure 11
Estimates of 1994 Bleached
Kraft Pulp Production
to be somewhat lower than that of an enhanced ECF process

because of the energy savings that result from the steam generated
from the recovery of additional organic material.
En v i ronmental Disadva n t a g e s : In c reased water reuse may
result in higher hazardous air pollutant emissions fro m
p rocess sources. The combustion of chlorinated organic
compounds in the recovery boiler may result in air emissions
of dioxins. The mill-scale demonstration will monitor the air
emissions to investigate these potential releases.
4. Future technologies may emerge that make additional progress
toward the minimum-impact mill.
The pace of research and development of new technologies has
quickened dramatically in the last five years, giving manufacturers
more options to consider. Agenda 2020, a research agenda proposed
by the American Forest & Paper Association, provides an indication of the trends in research on future technological advances.
Figure 9 depicts two groups of experimental technology
pathways. Chloride removal technologies are currently undergoing a mill-scale demonstration. Other potential future technologies are being tested at the laboratory and the pilot plant
scale. As described in previous sections, these technologies
include novel bleaching agents and other process modifications.
These new technologies are in different phases of development,
and it is difficult to predict when they will become commercially available. Purchasers should recognize that new technologies in pulp and paper manufacturing do not provide benefits to
the environment until they are actually running at a commercial
scale. In the paper industry, technologies usually require a minimum of five to ten years of laboratory and pilot plant testing
before they reach mill-scale demonstration. Technologies such
as oxygen delignification and ozone bleaching took about 20
years from initial laboratory demonstration to successful commercial application, for example.
Availability:
Figure 11 shows the production of different types of bleached
kraft pulps in the United States in 1994. Paper products manufactured using 100% chlorine dioxide substitution alone and
with different combinations of extended delignification and
oxygen delignification make up approximately 25% of that pro-
197
duction. Paper made using traditional and enhanced ECF pulping and bleaching processes are expected to increase.
Thirty-four percent of bleached kraft pulp produced in the
United States in 1994 was manufactured using extended delignification, oxygen delignification or both but still using some elemental chlorine. Most, if not all, of these producers are poised to
eliminate elemental chlorine from their processes. As a result of
this change, close to half of all bleached kraft pulp in the United
States would be manufactured using enhanced ECF processes.
For manufacturers using traditional ECF processes, currently
about 8% of production, sunk investments in chlorine dioxide
generation capacity will tend to weigh against installing
extended or oxygen delignification. Installing these improved
pulping technologies would idle some of the chlorine dioxide
generating capacity.
Ozone ECF and TCF pulps currently are not widely available, but this will change over time. In 1994, one U.S. mill produced about 300,000 metric tons of bleached softwood kraft
pulp using a low-effluent ECF process with ozone bleaching. In
1996, another two U.S. mills will produce bleached kraft hardwood pulp with an ECF process using ozone bleaching. In 1994,
one U.S. mill produced about 200,000 metric tons of bleached
softwood kraft pulp using a low-effluent TCF process. Several
Scandinavian bleached kraft pulp mills operate low-effluent TCF
processes. The available quantity of TCF bleached kraft pulp will
increase by as much as 900,000 metric tons in 1997 when two
new Scandinavian bleached kraft mills begin operation, including one mill with a virtually closed water system.
Product Reformulation by Changing the Types of Pulps
Used in Paper Products
Recommendation 4. Purchasers of paper packaging, such as corrugated boxes and folding cartons, should seek to purchase
paper products made of unbleached kraft paperboard rather
than bleached kraft paperboard in cases where the packaging
Rationale: Because the manufacturing process has fewer steps,
unbleached kraft pulp production has lower energy consumption and environmental releases than does the production of bleached kraft pulps. Figure C-1 and Table C-1 in
Appendix C present a more detailed comparison of the environmental performance of coated bleached and unbleached
kraft paperboard. Unbleached kraft pulp also uses wood more
efficiently than bleached kraft pulp and is generally stronger.
Case studies of companies that have made these packaging
shifts have shown that consumer acceptance and overall performance needs can readily be met.
Availability/timing: Coated unbleached kraft for folding cartons is available today. Unbleached linerboard is often substituted for white-lined boxes. Switching to these materials
allows the purchaser to achieve environmental benefits in the
near term and will generally reduce costs.
Recommendation 5. Purchasers of coated printing and writing papers should ex p ress their pre f e rence for paper that
increases the substitution of mechanical pulp for bleached
kraft pulp in cases where the paper meets functional and economic requirements.
Rationale. All coated printing and writing papers contain softwood bleached kraft pulp to avoid paper breaks during the
printing process. Coated groundwood papers typically contain
an equal mix of softwood bleached kraft and groundwood
pulps. Environmentally preferable coated papers maximize the
groundwood content, but do not increase the number of
breaks per roll of paper. Mechanical pulping processes have
lower releases to the environment and use wood resources
more efficiently than do bleached kraft pulping processes. Producing a ton of mechanical pulp requires about half the wood
of a bleached kraft process. Mechanical pulping processes do,
h owe ve r, consume more purchased electricity than do
bleached kraft pulping processes. The resulting emissions of
air pollutants such as sulfur dioxide, nitrogen oxides and particulates depend on the fuels used by the utilities to generate
this electricity. Figure C-2 and Table C-2 in Appendix C present a more detailed comparison of the environmental performance of coated freesheet and lightweight coated papers.
Improvements in the pulping and papermaking process
have resulted in the manufacture of coated groundwood
papers that have brightness similar to some coated freesheet
grades. In some applications, coated groundwood papers can
meet functional requirements at lower basis weights and at
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198
lower cost than coated freesheet papers.

Availability/timing: The availability of No. 4 coated groundwood papers continues to grow. These papers have 77 to 80
GE brightness and other properties similar to the equivalent
freesheet grade. Coated groundwood papers that will compete with No. 3 freesheet grades may become available in the
near future. These papers generally have lower prices than
coated freesheet paper with equivalent brightness.
Recommendation 6. Purchasers of printing and writing papers
should ex p ress their pre f e rence for paper that substitutes
bleached kraft for bleached sulfite pulps in cases where the paper
Rationale: On average, sulfite pulp mills in the United States
have higher air and water emissions than bleached kraft pulp
mills per ton of production. The size of releases, however,
show more variability than do releases from bleached kraft
mills, because sulfite mills use different pulping chemicals and
technologies that depend on the mix of final products. Thus
the performance of an individual sulfite mill may be similar
to that of a kraft mill producing the same product. Because of
this variability, purchasers who buy paper that contains sulfite
pulp should evaluate the performance of the mill producing
the paper. Figure C-3 and Table C-3 in Appendix C present
a more detailed comparison of the environmental performance of business papers that contain bleached kraft and
bleached sulfite pulps.
Unbleached sulfite pulps are significantly brighter than
unbleached kraft pulps. Sulfite pulps require lower quantities
of bleaching chemicals and can achieve very high brightness
levels as a result. High brightness, however, is appropriate
only for highly specific uses. Sulfite pulps also are easier to
bleach with TCF processes. While TCF bleaching will eliminate discharges of chlorinated organic compounds, purchasers
should consider the overall environmental performance of
mills that produce paper that contain sulfite pulps.
Ava i l a b i l i t y / t i m i n g : Most grades of printing and writing
papers are produced with bleached kraft pulps; as a result,
substitutes for sulfite pulps are widely available.
Recommendation 7. Pu rchasers of coated and uncoated
freesheet paper should consider paper products that contain
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bleached chemithermomechanical pulp (BCTMP) as a partial

substitute for hardwood kraft pulp in cases where the paper is
available and meets functional and economic requirements.
Rationale: BCTMP is the end product of a relatively new
pulping process that offers paper manufacturers who need
additional bleached pulp a high quality, lower-cost option
that also has environmental advantages. The market price of
BCTMP is about 12.5% lower than that of nort h e r n
bleached hardwood kraft market pulp in mid-1995. 48
BCTMP costs less because the capital costs to install a new
state-of-the-art mill are about half those of a new kraft mill
per daily ton of capacity. BCTMP mills also can increase the
amount of fiber available to papermakers. Their low water
use, smaller efficient scale and low wood use compared to
bleached kraft pulp mills allow these mills to be sited in locations where most kraft pulp mills cannot operate.
BCTMP processes generate low releases to the environment
and use wood resources efficiently compared to bleached
kraft pulp. However, BCTMP processes consume more purchased energy. Thus, substituting BCTMP trades fossil fuels
or hydropower for biomass fuels. Figure C-4 in Appendix C
illustrates the effect on energy consumption and releases to
the environment of incorporating 20% BCTMP into
uncoated business paper.
The impact on the recyclability of printing and writing
papers that incorporate BCTMP depends on the grade of
paper. The recyclability of coated papers is not affected by the
addition of BCTMP, because old magazines, the grade of
recovered paper that includes coated papers, already contains
mechanically pulped fibers. The current recycling infrastructure can handle the gradual introduction of BCTMP in specialty uncoated papers produced by non-integrated mills.
Bales of recovered paper with large quantities of BCTMP
fiber will probably have less value than recovered paper with
bleached kraft fibers.
Availability/timing: Canadian mills produced about 2 million
metric tons of BCTMP in 1994. They sell it primarily to
European and Asian mills, where it is incorporated into a
range of paper products. Paper mills in the northern United
States with below-average energy costs have the most opportu-
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nity to use BCTMP, as the wood most suitable to BCTMP

processes is grown there. These mills are also closer to the
Canadian pulp mills that currently produce BCTMP; thus
transportation costs should be lower for mills that buy market
pulp. With the increase in hardwood bleached kraft pulp costs,
some non-integrated paper mills in the United States have
incorporated BCTMP into their paper. Traditional classifications of freesheet paper grades in the United States have limited the substitution of BCTMP for hardwood bleached kraft
pulp to less than 10% of the fiber weight. Purchasing specifications based on groundwood/freesheet classifications may
need to be reconsidered. Adjustments in the paper-recycling
system may also be necessary.
Recommendation 8. Purchasers should be open to considering
paper products that contain non-wood agricultural residue fiber
in cases where the products are available and meet functional
and economic requirements.
Rationale: Opportunities to incorporate non-wood agricultural residue fiber into paper products may arise as a result of
a combination of a mills geographic location, specific product formulation and timing. Using agricultural residues in
paper offers a beneficial use for what would otherwise be a
waste product and does not entail additional use of land to
provide fiber for use in paper.
In contrast, currently available research suggests that,
where there is a choice, it would be environmentally preferable to grow trees rather than annual crops for paper. These
studies indicated that annual crops do not appear to offer a
yield of fiber per acre per year significantly greater than that
of fast-growing trees from plantations when one compares
fibers with similar performance properties. In many cases,
annual crops also may require higher and more frequent doses
of fertilizer and pesticides to produce a ton of fiber than do
t ree plantations and do not provide additional benefits,
including habitat for wildlife and water-quality protection.
Modern papermaking with non-wood fibers, however, is
in its infancy, and definitive information on the issues raised
above is lacking. Non-wood fibers may also require smaller
quantities of chemicals and consume less energy in chemical
and mechanical pulp manufacturing processes. With addi-
tional research, new processes and technologies may be developed that enhance the environmental benefits of using annual
crops as a source of fiber for papermaking, at least for specific
paper grades of paper in specific regions of the United States.
Availability/timing: A program in the Pacific Northwest to
incorporate 7-10% rye straw into corrugating medium has
been underway for several years. Other potential uses of nonwood fibers are in earlier stages of development. The Task
Forces research suggests that non-wood pulps will have to
overcome several economic barriers before they are widely
used in paper products in the United States.
V. IMPLEMENTATION OPTIONS
The Paper Task Force has identified a range of action steps and
guidance that purchasers can use to implement the recommendations on pulp and paper manufacturing. The first topic covered in this section is:
Action steps options that purchasers can use to increase
their purchases of paper manufactured using environmentally
preferable production processes
The remaining topics provide guidance for purchasers to use
as they work with their suppliers to implement the recommendation concerning:
Minimum-impact mills a holistic manufacturing concept
provided by paper suppliers that encompasses:
a vision and a definition of the minimum-impact mill
environmental management systems
manufacturing technology and R&D programs
Product reformulation by changing the types of pulps used in
paper products
All purchasers can select action steps that incorporate the
Task Forces recommendations on pulp and paper manufacturing into their purchasing process. Purchasers ability to communicate their interest in buying paper manufactured using
environmentally preferable manufacturing processes depends
on their position in the supply chain.
Users of large quantities of paper who buy directly from inteP
200
grated paper mills can obtain information directly from their

suppliers.
Purchasers who buy from paper merchants and office products stores can ask them to obtain information from the
paper manufacturer.
Purchasers who buy paper from non-integrated manufacturers can ask the paper manufacturer to obtain information
about the purchased pulps in their products.
Action Steps
1. Educate yourself about your paper use and your
suppliers.
Identify the key functional requirements of the paper based

on its end uses. Informed purchasers can select paper based
on its performance rather than by grade or classification. For
example, a magazine publisher cares about the opacity, brightness, gloss, runability and printability of the paper. As long as
the paper satisfies these requirements, the specific grade of
paper is less important.
Read publicly available information about your suppliers.
Many paper manufacturers prepare annual environmental
reports. These reports often provide descriptions of environmental management programs and compliance records. The
more useful reports give quantitative measures of mills energy
use and releases to the environment. They explain what this
data means and how it is changing over time. These reports
can also discuss areas for improvement and future plans.
Corporate annual reports and quarterly financial statements also contain useful information such as descriptions of
major mill modernizations and other large inve s t m e n t s .
Quarterly financial statements often have information on a
c o m p a n ys compliance re c o rd, because companies are
required to report significant violations and fines to their
shareholders. Be aware that standards and enforcement levels
vary from state to state.
2. Have a dialogue with your supplier.
By including a discussion of environmental performance in a

dialogue with suppliers, purchasers make their suppliers aware
of the importance of this issue to them. The guidance below
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provides specific information that purchasers can ask for in discussions with their suppliers to broaden their understanding of
their suppliers commitment to continuous environmental
improvement and of the progress they have made to date.
3. Develop a specification for a specific paper
product.
Purchasers may wish to specify the types of pulps or a manufacturing process used in the paper they buy. These purchasers would
then buy paper from the suppliers that meet the specification.
4. Reward suppliers with additional business.
Based on your evaluation and your suppliers ability to provide

the paper products you want, purchasers may wish to purchase
more paper from suppliers that meet their needs. Purchasers
who take this step send a strong signal to the market about their
interest in improved environmental performance.
5. Develop a strategic alliance with a supplier.
Developing a strategic alliance deepens the relationship with

preferred suppliers. Purchasers generally buy larger quantities of
paper within these alliances. Purchasers and suppliers also work
together to achieve mutual long-term goals.
6. Work with your suppliers to establish goals and
milestones for changing the paper you purchase.
Purchasers can work with suppliers to increase the percentage of

their paper purchases that are made with specific process technologies over time, for example. Purchasers and suppliers may
work together to reformulate a product by changing the types of
pulps contained in that product.
Minimum-Impact Mills
In evaluating your suppliers approach to the minimum-impact
mill, obtain information from the suppliers on the following
components:
the vision and commitment to the minimum-impact mill
the environmental management systems
manufacturing technologies and research programs
Refer to Recommendations 1-3 for more information regarding these components. Use the quality and thoroughness of a
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suppliers answers to the questions below to assess the quality of

their programs.
1. Vision and Commitment to the Minimum-Impact Mill
A company-wide definition of the minimum-impact mill and

a goal to progress toward it
Plans to make process modifications or other pollution-prevention measures to make progress toward this goal
How mills integrate the definition of the minimum-impact
mill into their investment strategy, both for major new projects and for the replacement or renovation of individual
pieces of equipment over time
Examples of investments in specific manufacturing technologies or systems that are consistent with achieving
progress toward the minimum-impact mill
How suppliers measure environmental progress at their mills
2. Environmental Management Systems
Major features of the environmental management system (EMS)

How mills measure the performance of the EMS
Examples of how the EMS has improved environmental
performance
Instances of significant non-compliance (a specific legal
term) reported in the last 3 years
Plans to avoid these significant non-compliance events in
the future
The role of the EMS in improving suppliers compliance
record
Future plans and past track record in going beyond regulatory compliance
Once ISO 14001 is approved, would your suppliers consider
obtaining certification for their mills?
3. Pulp and Paper Manufacturing Technologies and
Research Programs
An assessment of manufacturing technologies provides the

most direct information about suppliers progress toward the
minimum-impact mill. Suppliers research and development
programs indicate their commitment to continuous environmental improvement and their likelihood of installing
advanced pollution-prevention technologies in advance of the
average manufacturer.
Obtain the following information on pollution-prevention

approaches to improve the manufacturing technologies for the
paper you purchase that contains each of the following pulps:
Mechanical pulps:
Reductions in the water and energy consumption
Unbleached pulps:
Reductions in water consumption
Reductions in the discharge of spent pulping
liquor from spills and washing
Recycled content pulps:
Reductions in water and energy consumpAn assessment of manufacturtion
ing technologies provides the
The bleaching process for deinked fiber
most direct information about
Methods to reduce the landfilling of
suppliers progress toward
process residue (sludge)
the minimum-impact mill.
Bleached kraft pulps:
The pulping and bleaching processes used to
produce the type of paper you purchase. [Evaluate their answer based on the diagram of technology pathways (Figure 9)]
Plans for new manufacturing technology investments
Do these process technologies reduce natural resource consumption and releases to the environment?
If a supplier plans to install potential future technologies
What is their current level of development?
When do they expect to install these technologies at
paper mills?
Obtain the following information on research and development programs:
In-house research programs and/or support for research on
advanced pollution-prevention technologies at schools of
pulp and paper science
Percentage of sales that funds these programs
How have research programs translated into the development
and installation of specific manufacturing technologies at
suppliers mills?
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Environmental Performance Indicators

Most businesses that seek to improve the quality of their products or services use quantitative measures to assess their progress.
The Paper Task Force has developed two sets of measures that
can be used to assess environmental progress toward the minimum-impact mill. The first set of indicators can be used to evaluate one suppliers progress over time. The second set can be used
to compare technologies used by different suppliers to manufacture
bleached kraft and sulfite pulp. These indicators are defined in
the chapters overview of pulp and paper manufacturing.
Using these indicators will not be a simple task initially, and
will require a dialogue with your suppliers. At first, paper purchasers who have direct relationships with paper manufacturers
will be most able to use these indicators. As more purchasers use
this approach, it will become easier and more automatic.
Purchasers that buy paper from specific mills may prefer to
receive these data on a mill-by-mill basis. Purchasers need data
from individual mills to assess compliance records. Suppliers
should be able to provide this information, because mills report
these data to local and state regulators. Other purchasers may
prefer to see these data on a more aggregated basis, at the division49 or company level, for example. Aggregating these data
may also avoid a suppliers concern about releasing proprietary
information. Non-integrated manufacturers should be able to
provide estimates of environmental releases that incorporate factors for the market pulp they buy.50
1. Indicators of General Environmental Performance
This set of indicators provides quantitative information about

energy consumption and releases to the environment of regulated substances. Several inter-related factors affect the values of
these indicators:
The manufacturing technology at a mill
The type of pollution-control equipment
The operation of the pollution-control equipment
Local environmental conditions
Environmental permits (which are based on local environmental conditions and thus can vary among different states).
Local environmental conditions include the size of the river
that the mill discharges into, the presence of other industrial
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facilities that also discharge into the river, or the number of people or sensitive ecosystems near the mill.
A list of the indicators, and how to collect and use them follows.
Indicators of General Environmental Performance
Unit of Measure = kg/metric ton of final product
Color
Fresh Water Use
Unit of Measure = gallons/ton of final product
Sulfur Dioxide (SO2)
Unit of Measure = pounds/ton of final product
Nitrogen Oxides (NOx)
Total Reduced Sulfur Compounds (TRS)
Total Energy Consumption
Unit of Measure = millions of Btus/ton of final product
Purchased Energy Consumption
Unit of Measure = millions of Btus/ton of final product
Collecting the data:
From suppliers, obtain state permit requirements, supplier
emissions data and statistical process variability for the performance indicators above. Mills have these data because they
monitor these indicators on a regular basis.
The monthly average describes the level of performance.
The statistical variability of the data describes the effectiveness of process control systems and the environmental
management system.
Information can be requested for a specific mill or on a
more aggregated level for a division or company.
Figure D-1 in Appendix D contains an example of a form developed by a Task Force member for its purchasers to collect these data.
Using the data:
C o m p a re the supplier-re p o rted data to the state permit
requirements to determine the following:
Is the supplier in compliance with environmental regulations?
Does the suppliers environmental performance go beyond
compliance?
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Purchasers should be aware that mills operate substantially

below their permit limits on a routine basis.
Compare data over several years to determine whether the supplier demonstrates continuous environmental improvement.
Discuss suppliers track record to understand the basis for
their environmental performance. Ask about:
the technologies and other process changes the mill has made
in the past to achieve their current level of performance
future plans to improve environmental performance
if improvements have been made in the past, discuss the
current opportunities and limitations to achieving additional improvement
how the performance indicators measure the suppliers
progress and timing toward the long-term goal of the minimum-impact mill
2. Performance Indicators for Bleached Kraft and
Sulfite Pulping Technologies
This set of performance indicators applies to mills that produce

bleached kraft and sulfite pulp. Purchasers can use these indicators to compare the performance of pollution-prevention technologies and operations at different mills, because the size of
the indicators depends on the technologies installed at the mill.
A list of the indicators, and how to collect and use them follows.
Indicators for Bleached Kraft and Sulfite Pulping Technologies
Bleach Plant Effluent Flow
Unit of Measure = gallons/ton of final product
Adsorbable Organic Halogens (AOX)
Dioxins
Unit of Measure = picograms/liter of water (parts per
quadrillion)
Collecting the data:
From suppliers, obtain supplier emissions data and statistical
process variability for the performance indicators above.
Some states may include these parameters in their operating
permits.
The monthly average describes the level of performance.
The statistical variability of the data describes the effectiveness of process control systems and the environmental management system.
Information can be requested for a specific mill or on a more
aggregated level for a division or company.
Figure D-2 in Appendix D contains an example of a form
developed by a Task Force member for its purchasers to collect
these data.
Using these data:
Compare the data reported by different manufacturers of the
same product to assess the environmental performance of the
pollution-prevention technologies installed by each supplier.
Compare data over time to determine whether a supplier
demonstrates continuous environmental improvement.
Discuss these comparisons with suppliers to understand the
basis for their environmental performance. Ask about:
the technologies and other process changes the mill has
made to achieve this level of performance (For guidance,
refer to the technology pathways in Figure 9.)
future plans to improve the level of performance
if improvements have been made in the past, discuss the
current opportunities and limitations to achieving additional improvement
how the performance indicators measure the suppliers
progress and timing toward the long-term goal of the minimum-impact mill
Figure 10 illustrates trends in the size of these indicators for the
bleach plant filtrates from a softwood bleached kraft pulp mill
that uses a range of manufacturing technologies.
Product Reformulation Based on Changes in

Pulps Used in Specific Paper Products
Many opportunities exist to substitute environmentally preferable pulps in paper products. Making these substitutions also
may result in some cost savings for the purchaser. Purchasers must
first evaluate their paper use to take advantage of these opportunities. To identify possible pulp substitutions, purchasers need to
learn what types of pulp are used in a given paper product, and
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how the potential substitutes affect key functional requirements. Table 2 lists major paper and paperboard grades,
along with information about potential pulp substitutes.
VI. ANSWERS TO FREQUENTLY

ASKED QUESTIONS
1. Why should purchasers be concerned with the
environmental performance of a supplier beyond
meeting federal, state and local regulations?
Table 2
Potential Reformulation of Products

Using Environmentally Preferable Pulps
PAPER GRADE
(PULPS USED)
USES
POTENTIAL REFORMULATION
OR SUBSTITUTION
AVAILABILITY/COMMENTS
Specialty Uncoated
Freesheet
(Bleached kraft pulp,
some sulfite pulp)
Text and cover paper

for books, letterhead,
stationery, business
cards, short printing runs
(e.g.,invitations),etc.
Substitute bleached kraft

for sulfite-based paper
Widely available except at

very high brightness levels
Substitute up to 30% BCTMP

for hardwood bleached kraft pulp
BCTMP market pulp is currently

manufactured in Canada.
Non-integrated suppliers are
most likely to use it because
BCTMP is less expensive than
bleached kraft pulp
Coated Freesheet
(Bleached kraft pulp)
Catalogs,higher-end
magazines, direct mail
inserts, annual reports,
commercial printing
Substitute higher brightness

papers containing mechanical pulp
Available; brightness levels

are increasing to match some
types of coated freesheet
Mottled White/
Solid Bleached
Linerboard
Corrugated boxes
Unbleached linerboard
Widely available
Solid Bleached
Sulfate Paperboard
Folding cartons and

other packaging
Coated unbleached kraft

paperboard
Availability is growing
Being in compliance with environmental regulations is an important starting point but that may not be enough to help a supplier
achieve the long-term goal of sustainable pulp and paper manufacturing or gain the additional environmental and economic
advantages of pollution-prevention approaches in manufacturing.
Pulp and paper manufacturers already are making their production processes more sustainable by using pollution-prevention approaches. Some paper manufacturers view pollution as
waste that results from an inefficient manufacturing process.
Some have supported pollution-prevention approaches as providing an extra margin of environmental safety, as a way to
reduce the probability of undesired environmental surprises, or
as a means of meeting future regulations and social expectations
over the long lifespan of manufacturing equipment.
There are economic advantages to the pollution-prevention
approach, as well. Some paper manufacturers have emphasized
the competitive advantage that comes from more efficient use of
resources, lower costs for complying with environmental regulations and the ability to compete more effectively in environmentally sensitive markets such as Europe.
By focusing on the process, companies have developed innovative technologies and practices that have reduced releases to
the environment and saved money. Companies with strong pollution-reduction programs are moving forward for non-regulatory reasons. Weve gotten hooked on emissions reductions,
says DuPonts vice president for safety, health and environment.
The lowest cost operators of the twenty-first century will be
those with the least amount of environmental waste.51
2. Will implementing pollution-prevention approaches
that reduce pulp mill releases to water result in
larger releases to air or land?
Pollution-prevention approaches minimize releases of waste to

the environment through technology changes, process control,
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raw material substitution, and product reformulation as well as

through improved training, maintenance and housekeeping.
These approaches seek to reduce pollution by avoiding its formation in the first place; there f o re, pollution-pre ve n t i o n
approaches do not include technologies or practices that transfer pollution across media. Sometimes, however, achieving a significant reduction in releases to water may result in a
comparatively small increase in air emissions or solid waste. Pollution-prevention approaches reduce the total releases and risk
to human health and the environment.
3. What is elemental chlorine-free
(ECF) bleaching?
Elemental chlorine-free (ECF) bleaching processes substitute

chlorine dioxide for elemental chlorine in the bleaching process.
Under some conditions, the use of chlorine dioxide in place
of chlorine may not completely eliminate the presence of chlorine in the bleaching process, however. Chlorine can be formed
in some older chlorine dioxide generating equipment, or can
be created in chemical reactions involving chlorine dioxide in
the bleach plant.
4. Are there different kinds of ECF
bleaching processes?
The Task Force has identified three different processes: traditional ECF, enhanced ECF and low-effluent ECF processes.
Mills with traditional ECF processes replace elemental chlorine with chlorine dioxide. Your suppliers may refer to this
process as ECF bleaching.
Mills with enhanced ECF processes use oxygen delignification
and/or extended delignification to remove more lignin during
the pulping process before bleaching the pulp with an ECF
process.
Mills with l ow-effluent ECF p rocesses have modified an
enhanced ECF process to send additional organic waste generated in the bleach plant back to the chemical recovery system. In a low-effluent ozone ECF process, ozone replaces
chlorine dioxide in the first bleaching stage of an enhanced
ECF process. A second approach uses an enhanced ECF
process but installs additional technologies in other parts of
the mill to remove chlorides from the bleach plant filtrates.
One such technology is undergoing a mill-scale demonstration in North Carolina.

5. Why should purchasers look for paper that
contains bleached kraft pulp made with ECF
bleaching processes?
Eliminating elemental chlorine from the bleach plant

reduces the environmental impacts associated
with the discharge of highly-chlorinated
organic compounds, such as dioxins.
By installing improved pulping processes,
The lowest cost operasuch as oxygen delignification or extended
tors of the 21st century
delignification, mills can remove as much
will be those with the
lignin as possible from the unbleached
least amount of environpulp, and thus reduce their chemical use
mental waste.
and releases to the environment.
Low-effluent processes reduce these releases
further and thus provide additional progress to
the long-term goal of the minimum-impact mill.
6. Is the environmental performance of totally
chlorine-free (TCF) bleaching processes better than
that of ECF bleaching processes?
There is currently no simple answer to this question. It also

depends on which pulping process one considers. When considering TCF sulfite pulps and ECF kraft pulps, purchasers
should consider all releases to the environment rather than the
discharge of chlorinated organic compounds alone. On average,
mills that produce TCF sulfite pulps will have higher releases to
air and water than do mills that produce ECF bleached kraft
pulps. However, purchasers evaluating paper products that contain TCF sulfite pulps should compare the environmental performance indicators of these mills with the indicators from
bleached kraft mills. The environmental performance of individual sulfite mills varies more than does that of individual
bleached kraft pulp mills.
To date, most of the studies that compare the environmental
effects of ECF and TCF effluents from bleached kraft mills have
been performed at mills that have oxygen delignification and/or
extended delignification. These studies have shown that the difference in the environmental impacts of the effluent from these
processes is small; and the results of the studies have conflicted.
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More research needs to be done to understand these differences.

Based on current research, TCF processes may provide the
most efficient route to minimum bleach plant effluent flow by
avoiding the generation of chlorides throughout the bleaching
process. These technologies are described in the overview of Pulp
and Paper Manufacturing. (See the next question for additional
information.)
7. If dioxins are no longer detected in mill effluent,
then hasnt the industry taken care of the problem?
The Science Advisory Board of the EPA recommends that

dioxins be classified as a probable human carcinogen. Dioxin is
also suspected of causing a range of neurological, reproductive
and immune system disorders at very low levels of exposure.
The current concentration of these persistent compounds in
human tissues is approaching levels where one might start to
see effects in certain human populations.52 As a result of these
concerns, current efforts focus on identifying and eliminating
all sources of dioxins.
Dioxins were first discovered in bleached kraft and sulfite
pulp manufacturing in 1985. Since then, the pulp and paper
industry reports that it has reduced total emissions by 92%.
Much of this progress has come from replacing elemental chlorine with chlorine dioxide.
Mills with ECF processes generally do not have detectable
levels of dioxins in the final mill effluent. The fact that dioxins
are not detected in mill effluent, however, does not mean that
dioxins are never generated during the bleaching process. It simply means that the current tests are not sensitive enough to
determine whether any dioxins are present. The only way mills
can ensure that no dioxins are generated during the bleaching
process is to eliminate the use of all chlorine compounds.
While eliminating all chlorine compounds from the bleach
plant will prevent the generation of dioxins, dioxins are only
one class of chemicals found in the releases from mills that produce bleached pulps. The Task Force recommends the minimum-impact mill approach because it encompasses a broader
set of environmental issues that includes the elimination of
dioxins. The next question examines why purchasers should
consider these broader environmental concerns.
8. If dioxins are no longer detected in mill effluent,

why do mills need to continue to reduce the quantity
and improve the quality of their effluent?
While scientists have made great progress in understanding the

effects of mill effluent on the environment, they still face considerable challenges to identifying all of the potential concerns.
Scientists continue to find new substances in the complex mixture of organic material that is discharged in pulp mill effluent.
It is unlikely that we will ever have a complete understanding of
the toxic effects of the compounds in the effluent individually,
let alone their effects as a mixture.
Field studies of the environmental effects of the effluent,
while important, may not provide a complete picture of
impacts. These biological and ecological studies are expensive
and complex, and they often are highly limited in their ability
to show specific cause-and-effect relationships.
Pollution-prevention approaches minimize the possibility of
unwanted surprises by avoiding the release of these materials.
9. Is purchasing paper with lower brightness levels
better for the environment?
Lowering brightness targets by up to 10 points is not likely to provide environmental benefits if the pulps used in the paper stay the
same. Mills use relatively small amounts of chemicals to achieve
the final pulp brightness, and some mills cannot economically
reduce the brightness of the pulp or paper that they produce.
Lowering brightness standards does benefit the environment
when it allows a papermaker to change the types of pulps used
in the paper product. For example, lowering the brightness
requirement of a coated publication paper from 83 to 78 GE
brightness allows the publisher to use a high-quality coated
groundwood paper in place of a coated freesheet. Maximizing
the groundwood content in publication papers takes advantage
of the fact that mechanical pulping processes have lower releases
to the environment and use wood resources more efficiently
than do bleached kraft pulping processes. In addition, coated
g roundwood paper generally costs less than does coated
freesheet of equivalent quality.
Relaxing brightness requirements may also allow purchasers
of packaging to switch from bleached to unbleached or recycled
kraft paperboard. Purchasers who make this switch will buy an
environmentally preferable paper product and will reduce costs.
207
Using paper with very high brightness levels will limit the
opportunities to incorporate pulps made with environmentally
preferable manufacturing processes.
10. Will adding mechanical pulps like bleached
chemithermomechanical pulp (BCTMP) to business
papers affect their recyclability?
Adding BCTMP to business papers will affect the recyclability

of the paper, but the recycling collection infrastructure can
adapt to its presence in paper products. In some cases, a bale of
recovered paper with a large percentage of paper containing
BCTMP (scrap from a printer, for example), would have a
lower market value than a bale containing only kraft fibers.
BCTMP fibers themselves have greater recyclability because
mechanically pulped fibers survive more recycling cycles than do
chemically pulped fibers. Because modern deinking mills use
hydrogen peroxide and other non-chlorine bleaching agents that
brighten the pulp, incorporating BCTMP into office papers
should not affect the quality of the resulting deinked pulp.
Mills that make tissue and newsprint from recovered paper
a l ready use re c ove red mechanical fiber, so the presence of
BCTMP in the coated papers used in magazines and catalogs
would not require change in the recycling infrastructure.
For manufacturers of deinked white pulp used in printing
and writing paper, BCTMP will enter the recycling system gradually in the future, as non-integrated manufacturers of highvalue printing and writing papers add this lower cost pulp to
their paper. Deinking mills already allow a small percentage of
groundwood in the recovered paper they purchase. These factors
should allow the markets for recovered paper to adjust to the use
of BCTMP in printing and writing papers in the United States.
11. Is paper that contains fiber made from non-wood
annual crops environmentally preferable?
Of the non-wood fiber sources, the Task Force identified some

environmental benefits associated with using agricultural residues,
such as rye or wheat straw, in paper products. Incorporating pulps
made from agricultural residues offers an additional local source of
fiber for mills, and reduces the environmental impacts associated
with disposing of this agricultural waste. Farmers formerly burned
these residues, creating significant air pollution, until recent laws
prohibited this practice in many regions.
The situation appears to be somewhat different for annual

crops, such as kenaf. Where climatic and soil conditions allow
one to choose between growing annual crops and trees, current
research suggests that trees on this land would be preferable from
an environmental perspective. These studies indicate that the
fiber yields of non-wood plants do not appear to be significantly
greater than those of fast-growing hardwood and softwood trees
grown under intensive management regimes when one compares
the yield of fibers with similar performance properties. Annual
crops require higher and more frequent doses of fertilizer and
pesticides to produce a ton of fiber than do tree plantations, and
they do not provide additional benefits including habitat for
wildlife and water quality protection.
Farmers who add an annual crop for paper to their crop rotations may see some benefits in reduced pesticide use and improved
soil structure. However, farmers must weigh these benefits against
the increased transportation costs to the pulp mill that may result
from a more dispersed cultivation of the annual crops.
Generally, modern papermaking with non-wood fibers is in
its infancy, and definitive information on the issues raised above
is lacking. Non-wood fibers may also require smaller quantities
of chemicals and consume less energy in chemical and mechanical pulp manufacturing processes. With additional research,
new processes and technologies may be developed that enhance
the environmental benefits of using annual crops as a source of
fiber for papermaking, at least for specific grades of paper in
specific regions of the United States. Purchasers should be open
to considering papers made with fiber from annual crops where
clear environmental benefits can be demonstrated.
12. Is it likely that major technologies are being
developed that will fundamentally change pulping,
bleaching or chemical recovery systems, but that
these technologies are not widely known?
To date, because of the high cost of research and development,

major technologies have been developed by paper manufacturers in concert with equipment suppliers. These major technologies generally are known and can be purchased by any company
in the industry. It is unlikely that a paper supplier is using a
major technology that provides substantial environmental benefits that is not known to others in the industry.
P
208
VII.APPENDICES
Appendix A. Ranges for Data on
Environmental Parameters
Table A-1 contains ranges of several parameters for the bleach
plant filtrates from softwood bleached kraft pulp mills with different manufacturing processes.
Appendix B. Cost Model for Bleached

Kraft Pulp Manufacturing Technologies
Table A-1
Ranges of Effluent Parameters for the Bleach Plant Filtrates
from Softwood Bleached Kraft Pulp Mills
Bleach plant
effluent flow53
Biochemical
Oxygen Demand
(BOD)
(gallons per ton

of air-dried pulp)
(kilograms per air-dried

metric ton of pulp)
Traditional pulping
and bleaching
Color
(kilograms per air-dried (kilograms per air-dried

metric ton of pulp)
metric ton of pulp)
10.9 - 15.5*54
12,000
Adsorbable Organic Chemical Oxygen

Halogens (AOX)
Demand (COD)
86.5 - 127*54
1.8 - 2.255
(kilograms per air-dried

metric ton of pulp)
6556
Capital Cost Scenarios
(50% chlorine dioxide

substitution in the
first bleaching stage)
54
54
57
57
Traditional ECF
12,000
14.5 - 15.1*55
71.5 - 113*55
1.558
6558
Enhanced ECF
5,000 - 7,500
6.0 - 1157
40 - 72 57
0.40 - 1.158
25 - 4559
Low effluent
ozone ECF
1,300 - 3,800
4.460
3.160
0.160
1160
Low effluent TCF
1,300 - 3,800
2.961
4.261
background levels 61
8.9 61
Enhanced ECF with

chloride removal
1,300 - 3,800
2.062
2.062
0.1 62
8 - 1163
* Not statistically different
This appendix presents additional information on the cost

model developed for installing pollution-prevention technologies at bleached kraft pulp mills. White Paper No. 7 provides a
full discussion of this model. The model has two parts:
Capital cost scenarios based on mill-specific factors
A detailed estimate of capital and operating costs for three
model mills based on a mid-range capital cost scenario
A series of capital cost scenarios for bleached kraft pulp mills in

different configurations follows. These scenarios represent the
highest to lowest costs to install currently available pollution- prevention technologies, such as oxygen delignification, at bleached
kraft pulp mills.
Mills that produce more pulp than they use and have limited
recovery boiler capacity, space, equipment, or other limitations
The next major investment at these mills generally balances
pulp and final product production by adding another paper
machine at the mill.
Existing mills with limited recovery boiler capacity
Installing enhanced ECF or low-effluent processes requires a
major upgrade to the recovery boiler and might require a
replacement. Recovery capacity limitations can add from $20
to $75 million to the capital costs of these technology options.
Existing mills with space or equipment limitations
These mills have available recovery boiler capacity, but must
209
install additional equipment to operate an enhanced ECF or

low effluent process. These limitations are highly site-specific
and depend on the age and configuration of the mill. A mill
may need to replace inefficient unbleached pulp washing systems rather than upgrade them. Space limitations may also
require a new building for the oxygen delignification system.
Mills with incremental recovery boiler capacity available and no
site-specific or equipment limitations
The Paper Task Force cost model in White Paper No. 7 used
this scenario as a base case. As suggested by this list, individual mills may face costs that are higher or lower than those
analyzed in the model. However, the model does provide a
good basis for the comparison of different technologies and
the sensitivity of costs to other internal or external factors.
The mill must install new equipment to upgrade to a traditional
ECF process
In some cases, in order to eliminate elemental chlorine from
the bleach plant under a traditional ECF approach, the mill
must install new equipment. This new equipment can make
the traditional ECF approach more expensive than enhanced
ECF pulping and bleaching. For example, a mill may have to
install new chlorine dioxide generators in order to eliminate
its use of elemental chlorine, rather than upgrading its existing generators. Thus, the basis for the comparison has
changed, because of the age and configuration of the mills
bleaching system.
Installing enhanced ECF or low-effluent processes allows a mill to
increase capacity by debottlenecking other processes
Installing oxygen delignification and low-effluent processes
may allow a mill to obtain a small capacity increase (on the
order of 5% - 10%) without increasing the size of the effluent
treatment, air emission controls or other systems at the mill.
The revenue earned by increasing the production of pulp or
paper improves the economics. For example, if a 1000 metric
ton per day market pulp mill can increase its capacity by 50
tons per day, the mill saves $20,000 per day (assuming a $400
difference in internal pulp production costs and the price of
market pulp.)
Increase capacity during a major modernization at a mill
Recovery boilers, digesters, bleach lines and other large com-
ponents of a bleached kraft pulp mill need to be replaced or

renovated every 15 to 20 years. Installing technologies that
reduce chlorine dioxide use and the organic loading in the
effluent allow the company to avoid investments in additional
chlorine dioxide generators and larger air emissions control
and effluent treatment systems.
Mills faced with a major investment in equipment often
increase capacity (1) to get additional revenue to offset the
$300 to $500 million capital investment and (2) to increase
their production of low cost, high quality pulp. In some cases,
modernizations include paper machines to use this pulp; in
other cases, companies reduce production at higher cost mills
to lower manufacturing costs systemwide.
Building a greenfield (completely new) mill
Mills install a combination of technologies that result in the
lowest capital and operating costs. Low-effluent ozone ECF
and TCF systems have the best economics because they have
the lowest operating costs and avoid the investment in chlorine dioxide generators and large effluent treatment systems.
Detailed Cost Model
The Task Force developed capital and operating cost estimates

to install pollution-prevention technologies at existing mills
with traditional pulping and 50% chlorine dioxide substitution
for elemental chlorine in the first bleaching stage. The pollutionprevention technologies included:
traditional ECF
ECF with oxygen delignification or extended delignification
(enhanced ECF)
low-effluent ozone ECF, both medium (MC) and (HC) high
consistency
low-effluent ozone TCF
enhanced ECF with chloride removal
We considered the costs to install these technologies at three
model bleached kraft mills which varied by capacity and wood
species used.
Mill 1 produces 1000 air-dried metric tons per day
(ADMT/D) of softwood bleached kraft pulp
(ADMT/D) of softwood bleached kraft pulp
P
210
Table B-1
Annualized After-Tax Per-Ton Total Costs
Technology option
Capital costs
Annualized
capital costs
Incremental
operating costs
Total cost
year 1
(millions of dollars)
($/ADMT)
($/ADMT)
($/ADMT)
Mill 1 (1000 ADMT/D softwood)

Base case
Traditional ECF
Enhanced ECF
MC Ozone ECF
HC Ozone ECF
MC Ozone TCF
HC Ozone TCF
Enhanced ECF + chloride removal
$0.0
$0.00
$28.9
$35.8
$40.8
$50.8
$42.8
$52.8
$55.8
$8.97
$11.13
$12.67
$15.80
$13.29
$16.40
$17.35
$0.00
$8.72
$0.00
($2.38)
($1.30)
($1.74)
$8.08
($2.23)
$3.56
$0.0
$0.00
$0.00
$0.00
$18.0
$25.1
$29.3
$35.0
$30.6
$36.3
$38.3
$12.36
$17.25
$20.10
$24.04
$21.01
$24.95
$26.31
$8.72
($1.97)
($0.71)
($1.06)
$8.71
($1.51)
$3.97
$21.08
$15.08
$19.40
$22.98
$29.72
$23.43
$30.28
$0.0
$0.00
$0.00
$0.00
$16.8
$25.1
$29.3
$35.0
$36.3
$38.3
$11.50
$17.25
$20.10
$24.04
$24.95
$26.31
$6.41
$1.75
$3.50
$5.74
$3.99
$7.69
$20.22
$19.00
$23.60
$29.79
$28.63
$34.00
$17.69
$8.76
$11.37
$14.06
$21.37
$14.17
$20.91

(ADMT/D) of hardwood bleached kraft pulp
Table B-1 presents the capital, operating and incremental
costs associated with installing a range of pollution-prevention
technologies at the existing model mills. All costs are presented
on an after-tax basis using the standard federal corporate tax
rate of 34%. Capital costs were annualized using an equipment
life of 15 years and a cost of capital and debt of 10%. The annualized capital costs also include the tax savings that result from
straight-line depreciation of the capital costs. Operating costs
include chemical costs, power costs and additional technical
and maintenance support for new equipment.
This cost model indicates that the traditional ECF processes
have the highest operating costs for all three model mills, while
enhanced ECF and ozone TCF processes have the lowest operating costs. The difference in the total costs associated with
installing any of the pollution-prevention technologies at the
base case mills is about $15 per air-dried metric ton of pulp.
Mill 2 (500 ADMT/D softwood)

Base case
Traditional ECF
Enhanced ECF
MC Ozone ECF
HC Ozone ECF
MC Ozone TCF
HC Ozone TCF
Mill 3 (500 ADMT/D hardwood

Base case
Traditional ECF
Enhanced ECF
MC Ozone ECF
HC Ozone ECF
HC Ozone TCF
Tax rate
34%
Appendix C. Environmental Comparison for

Different Paper Products
This appendix presents additional information on the environmental comparisons of paper products that contain different pulps.
We present comparisons of energy consumption and releases to air,
water and land for the products discussed in Recommendations 4 7. The paper products discussed in this appendix are:
Coated paperboard : Solid bleached sulfate and coated
unbleached kraft paperboard (Recommendation 4, White
Paper 10C)
Coated publication papers: Coated freesheet and lightweight
coated groundwood pulps (Recommendation 5, White Paper
No. 10A)
Business papers: Bleached kraft and sulfite pulps (Recommendation 6, White Paper No. 12)
Business papers: Bleached kraft pulp and bleached kraft pulp
with 20% bleached chemithermomechanical pulp (BCTMP)
(Recommendation 7, White Paper No. 12)
The energy consumption data includes the energy consumed
to produce the bleaching chemicals along with the energy
211
required in the paper manufacturing process. In the charts, we

use a weighted average of three bleached kraft pulping processes
in the calculation of the environmental parameters. T h e
weighted average is based on the 1994 U.S. production of the
following types of bleached kraft pulp:
Traditional pulping and bleaching 50% chlorine dioxide and
50% elemental chlorine in the first bleaching stage (50% D)
Traditional ECF (100% D)
Enhanced ECF using oxygen delignification (O + 100% D)
Coated Paperboard
Coated paperboard generally contains 84%-85% fiber, 9%-10%

coating and 6% moisture. Figure C-1 and Table C-1 present the
average and ranges of energy consumption and environmental
parameters for solid bleached sulfate (SBS) paperboard that contains bleached kraft pulp and coated unbleached kraft (CUK)
paperboard that contains unbleached kraft pulp.
With the exception of emissions of hazardous air pollutants,
the energy consumption and environmental releases generated
during the production of SBS are higher than those of CUK.
The higher hazardous air pollutant emissions generated during
CUK production are thought to result from a carryover of
organic material from the pulping process. These results illustrate the change in environmental performance that results
from bleaching kraft pulp.
Coated Publication Papers
Coated printing and writing papers generally contain about

30% coating by weight. Coated freesheet (CFS) paper contains
approximately 64% bleached kraft hardwood and softwood
pulps; lightweight coated groundwood (LWC) papers usually
contain a 50:50 mix of bleached softwood kraft pulp and
groundwood pulp. Figure C-2 and Table C-2 present the average and the ranges, respectively, for energy consumption and
releases to the environment generated during the production of
these grades of paper.
Fi g u re C-2 illustrates the effect of high-yield pulping
processes on energy consumption and releases to the environment. The purchased energy is higher for the lightweight coated
groundwood paper because little wood waste is available as fuel.
Emissions of sulfur dioxide, nitrogen oxides and carbon dioxide
from burning fossil fuels generally depend on the amount of

purchased electricity, which is high for groundwood pulping
processes. Process-related air emissions and releases to water are
lower for LWC than they are for coated freesheet, because the
higher-yield groundwood process converts more wood into
pulp than does the kraft process.
Business Papers with Bleached Kraft and Sulfite Pulps
Uncoated business papers made with an alkaline process generally contain 78% bleached pulp, 16% calcium carbonate filler
and 6% water. Figure C-3 and Table C-3 present a comparison
of the energy consumption and releases to the environment
generated by business papers that contain bleached kraft pulp
and bleached sulfite pulps.
Bleached sulfite pulping processes consume less total and
purchased energy than do bleached kraft pulping processes
because smaller quantities of chemicals are used to bleach sulfite
pulps. In this case, the sulfite is bleached with a combination of
elemental chlorine and sodium hypochlorite, a process that is
currently used by several sulfite mills in the U.S. Releases of particulates and carbon dioxide reflect the lower energy consumption of the sulfite process.
Sulfur dioxide and nitrogen oxide emissions generated during the production of paper that contains sulfite pulp are generally higher than those generated during the production of
paper that contains bleached kraft pulp. Some sulfite mills
release these pollutants from process sources. With the exception of total suspended solids, releases to water are higher, on
average, for paper that contains sulfite pulp. Table C-3 presents the ranges for business paper that contains bleached kraft
and bleached sulfite pulps. The ranges for the sulfite paper are
generally larger than are those for the kraft paper. Sulfite mills
choose from a wider range of pulping chemicals and process
conditions than do bleached kraft pulp mills. Thus, the
releases to the environment from sulfite mills will va ry
depending on the manufacturing process and on the products
made at the mill.
Business Papers with Bleached Kraft Pulp and BCTMP
In this case, we compare a business paper that contains bleached

kraft pulp with one in which BCTMP replaces 20% of the
P
212
hardwood bleached kraft pulp. High-brightness BCTMP adds

bulk, stiffness and opacity to paper, without compromising
functional performance. Uncoated business paper with 20-30%
hardwood BCTMP has similar functional performance to the
bleached kraft product. Figure C-4 and Table C-3 present a
comparison of the energy consumption and releases to the environment generated by business papers that contain bleached
kraft pulp and bleached kraft pulp with 20% BCTMP.
Figure C-4 illustrates that substituting 20% BCTMP for
hardwood bleached kraft pulp results in changes in energy consumption and releases to the environment that are similar to
those seen in the comparison of coated papers above. Purchased energy, sulfur dioxide, nitrogen oxides and carbon dioxide from fossil fuels increase when BCTMP replaces hardwood
kraft. Process-related air emissions, effluent flow and releases to
water decline.
The releases associated with the BCTMP process also
depend on the age of the mill and the fuels used to produce
electricity for the pulping process. Two new Canadian
BCTMP market pulp mills operate in an effluent-free mode.
These mills also use hydropower to generate electricity. Thus,
energy-related air emissions for paper that contains BCTMP
from these mills would be smaller than those shown in Figure
C-4. Using hydropower, however, results in other impacts on
the environment. The releases of sulfur dioxide, nitro g e n
oxides, particulates and carbon dioxide in all four comparisons
assume that the mill purchases electricity from a utility that
uses the national fuel mix of the United States. This fuel mix
contains mostly oil and coal.
Appendix D. Examples of Evaluation Forms for

Environmental Performance Indicators
A Task Force member has designed forms for its purchasers to
use to collect data on the environmental performance indicators. Figures D-1 and D-2 contain these forms for the indicators of general environmental performance and the performance
indicators for bleached kraft and sulfite mills, respectively.
213
Figure C-1
Average Environmental Parameters for Coated Paperboard
214
Table C-1
Environmental Parameters for Coated Paperboard
SOLID BLEACHED SULFATE

ENVIRONMENTAL PARAMETERS
50% D
100% D
0+100% D
AVERAGE
COATED
UNBLEACHED KRAFT
Energy Usage
(millions of Btus per air-dried ton
of product)
Total
37.8 -39.3
40.0 -41.6
35.4 -37.0
37.6 -39.2
26.6 -28.2
Purchased
13.6 -21.2
15.8 -23.4
9.6 -17.2
13.1 -20.7
10.0 -15.8
ENERGY-RELATED AIR EMISSIONS

(pounds per air-dried ton of product)
Sulfur dioxide (SO2)
Nitrogen oxides (NOx)
23.3 -31.5
26.1 -34.3
18.8 -27.0
22.8 -31.0
16.8 -23.2
13.2 -16.0
14.6 -17.4
11.1 -13.9
13.0 -15.8
9.1 -11.3
Particulates
10.4 -12.2
11.5 -13.1
9.4 -11.3
10.4 -12.1
7.7 -7.8
Carbon dioxide (CO2) - total
9,600 -11,200
9,800 -11,500
9,400 -11,100
9,400 -11,200
7,400 -8,000
Carbon dioxide (CO2) - fossil fuel
2,300 -3,700
2,600 -4,000
1,600 -3,000
2,200 -3,600
1,900 -2,900
PROCESS-RELATED AIR EMISSIONS

Hazardous air pollutants (HAP)
2.4
2.0
2.3 - 2.9
2.4
3.0
Volatile organic compounds (VOC)
5.7
5.7
5.4 - 5.8
5.7
4.8
Total reduced sulfur (TRS)
0.37
0.37
0.36
0.37
0.35
22,000
22,000
14,700
20,500
11,300
0.2 - 2.8
EFFLUENT QUANTITY
(gallons per air-dried ton
of final product)
Mean effluent flow
EFFLUENT QUALITY
(kilograms per air-dried metric ton
of final product)
Biochemical oxygen demand (BOD)
0.3 - 6.7
0.3 - 6.7
0.3 - 6.7
0.3 - 6.7
Total suspended solids (TSS)
0.2 - 9.8
0.2 - 9.8
0.2 - 9.8
0.2 - 9.8
0.7 - 6.1
15.8 - 79.5
15.8 - 79.5
15.8 - 79.5
15.8 - 79.5
5.1 - 24.2
191
191
191
191
91
Chemical oxygen demand (COD)
SOLID WASTE
of final product)
Total waste generation
215
Figure C-2
Average Environmental Parameters for Coated Publication Papers
216
Table C-2
Environmental Parameters for Coated Publication Papers
COATED FREE SHEET

50% D
100% D
0+100% D
AVERAGE
LIGHTWEIGHT
COATED GROUNDWOOD
Energy Usage
(millions of Btus/per air-dried ton
of product)
Total
32.8 - 34.3
34.6 - 36.1
31.0 - 32.5
32.8 - 34.3
30.2 - 31.0
Purchased
14.6 - 20.6
16.4 - 22.5
11.4 - 17.4
14.4 - 20.4
19.9 - 23.0
Sulfur dioxide (SO2 )
23.0 - 29.6
25.3 - 31.9
19.4 - 26.0
22.6 - 29.1
27.5 - 30.8
12.3 - 14.6
13.5 - 15.8
10.7 - 12.9
12.2 - 14.4
14.3 - 15.5
10.3
11.1
9.6
10.3
10.4
Carbon dioxide (CO2 ) - total
8,700 - 9,300
9,000 - 9,600
8,700 - 9,300
8,700 - 9,300
6,900 - 7,200
Carbon dioxide (CO2 ) - fossil fuel
2,500 - 3,600
2,800 - 3,900
1,900 - 3,100
2,400 - 3,500
3,200 - 3,800

Particulates

1.8
1.5
1.7 - 2.2
1.8
1.1
4.6
4.6
4.3 - 4.7
4.7
3.7
0.28
0.28
0.27
0.28
0.14
22,000
22,000
14,700
20,500
16,500
0.2 - 5.1
EFFLUENT QUANTITY
of final product)
Mean effluent flow
EFFLUENT QUALITY
of final product)
0.3 - 6.7
0.3 - 6.7
0.3 - 6.7
0.3 - 6.7
0.2 - 9.8
0.2 - 9.8
0.2 - 9.8
0.2 - 9.8
0.4 - 8.2
15.8 - 79.5
15.8 - 79.5
15.8 - 79.5
15.8 - 79.5
9.6 - 56.3
1.5 - 1.8
0.6
0.1 - 0.2
1.1 - 1.3
0.6 - 0.7
200*
200*
200*
200*
190*

Adsorbable organic halogens (AOX)
SOLID WASTE
(kilograms per air dried metric ton
of final product)
Note:
217
Figure C-3
Average Environmental Parameters for Business Papers
with Bleached Kraft and Bleached Sulfite Pulps
218
Table C-3
Environmental Parameters for Business Papers
BLEACHED KRAFT PULP

50% D
100% D
0 + 100% D
AVERAGE
BLEACHED
SULFITE PULP
BLEACHED KRAFT PULP

WITH 20% BCTMP
Energy Usage
(millions of Btu per air-dried to
of product)
Total
36.2 - 37.7
38.2 -39.7
34.1 -35.5
36.0 -37.5
31.4
31.4 - 36.4
Purchased
14.1 - 21.0
16.1 -23.1
10.4 -17.3
13.6 -20.6
12.1
16.9 - 22.5
23.4 -30.9
25.9 - 33.4
19.2 - 26.7
22.9 -30.4
20.9 - 72.6
24.9 - 31.0
13.1 - 15.6
14.4 - 16.9
11.1 -13.7
12.9 -37.4
11.4 - 37.4
13.9 - 16.0

(pounds per air dried ton of product)
Sulfur dioxide (SO2)
Particulates
Carbon dioxide (CO2) - total
Carbon dioxide (CO2) - fossil fuel
11.7
12.6
11.0
11.7
10.5
11.4 - 11.5
9,700 - 10,500
10,100 - 10,900
9,700 -10,500
9,800 - 10,600
9,200
9,000 -9,600
2,300 -3,700
2,600 - 3,900
1,600 -2,900
2,200 -3,500
2,000
2,700 -3,700

2.0
1.7
2.6
2.1
11.3
1.7
5.3
5.4
5.5
5.4
8.0
4.8
0.3
0.3
0.3
0.3
0.0
0.3
22,000
22,000
14,700
20,500
45,500
18,300
EFFLUENT QUANTITY
of final product)
Mean effluent flow
EFFLUENT QUALITY
of final product)
0.3 - 6.7
0.3 - 6.7
0.3 - 6.7
0.3 - 6.7
0.3-6.7
2.8
0.2 - 9.8*
0.2 - 9.8*
0.2 - 9.8*
0.2 - 9.8*
0.4-10.7*
4.2
15.8 - 79.5
15.8 - 79.5
15.8 - 79.5
15.8 - 79.5
63.7-200
36.0
1.6 - 1.8
0.6
0.1 - 0.2
1.1 - 1.3
0 - 5.2
0.9 - 1.0
191*
191*
191*
191*
177*
181*

Adsorbable organic halogens (AOX)
SOLID WASTE
of final product)
Note:
219
Figure C-4
Average Environmental Parameters for Business Papers
with Bleached Kraft Pulp and BCTMP
220
Table D-1
Indicators of General Environmental Performance
HOW TO OBTAIN DATA:
From supplier, obtain state permit requirements, supplier emissions data, and statistical process variability for the
parameters below. Mills have this data, as they monitor these parameters on an on-going basis.
HOW TO USE DATA:
Compare supplier reported data to state permit requirements to determine the following:
1. Is supplier in compliance with environmental regulations?
2. Does suppliers environmental performance go beyond compliance?
Compare on-going annual data to determine whether supplier is demonstrating continuous environmental improvement.
(Improvements that have been made in the past should be considered, as well as current information, and plans for the future.)
Discuss with supplier the following:
1. The technologies and other process changes the mill has made to achieve this level of performance.
2. Their future plans to improve upon current level of performance and the desired impact.
Supplier
State
Permit Levels
Values for these indicators reflect:

manufacturing technology used by mill type
and effectiveness of pollution-control
equipment
1994 Supplier
Annual Monthly
Average
1994 Supplier
Process
Variability
(Percentage)
1995 Supplier
Annual Monthly
Average
1995 Supplier
Process
Variability
(Percentage)
1996 Supplier
Annual Monthly
Average

Unit of measure = kg/metric ton of product
Color
Unit of measure = kg/metric ton of product
Fresh Water Use
Unit of measure = gallons/ton of product
Sulfur Dioxide (SO 2)
Unit of measure = pounds/ton of final product.
Nitrogen Oxides (NOX)
Unit of measure = pounds/ton of final product
Total Reduced Sulfur Compounds (TRS)
Unit of measure = pounds/ton of final product
Total Energy Consumption
Unit of measure = millions of Btus/ton of final product
Purchased Energy Consumption
Unit of measure = millions of Btus/ton of final product
All data should be provided on a per ton of product manufactured basis.
The monthly average provides information about the mills level of performance. As mills implement pollution-prevention technologies, the magnitude of the performance indicators should decrease.
The variability provides some information about the mills ability to control the manufacturing process. Improved process control, maintenance and housekeeping should reduce the variability of these indicators over time.
Information can be provided on a specific mill basis or on an aggregated basis at the division or company level.
P
1996 Supplier
Process
Variability
(Percentage)
221
Table D-2
Performance Indicators for Bleached Kraft and Sulfite Pulps
HOW TO OBTAIN DATA:
From supplier, obtain state permit requirements, supplier emissions data, and statistical process variability
for the parameters below. Mills have this data, as they monitor these parameters on an on-going basis.
HOW TO USE DATA:
Discuss with supplier the following:

1. The bleaching technologies employed to achieve this level of performance. (For guidance, refer to
technology pathway presented in Recommendation 3.)
2. Their future plans to improve on their current level of performance.
Compare the data reported by all manufacturers of the same product category to compare the
environmental performance of the pollution-prevention technologies installed by each supplier.
Compare on-going annual data to determine whether supplier is demonstrating continuous environmental improvement.
(Improvements that have been made in the past should be considered, as well as current information, and plans for the future.)
Values for these indicators reflect:
The performance of pollution-prevention
technologies and operations employed by a
mill, (the magnitude of the indicators depends
on the technologies installed at the mill).
1994 Supplier
Annual Monthly
Average
1994 Supplier
Process
Variability
(Percentage)
1995 Supplier
Annual Monthly
Average
1995 Supplier
Process
Variability
(Percentage)
1996 Supplier
Annual Monthly
Average
1996 Supplier
Process
Variability
(Percentage)
Where a mill is along the technology pathway

presented in Recommendation 3.
Bleach Plant Effluent Flow
Unit of measure = gallons/ton of air-dried pulp
Adsorbable Organic Halogens (AOX)
Unit of measure = kg/metric ton of air-dried pulp
Unit of measure = kg/metric ton of air-dried pulp
Dioxins (in bleach plant filtrates)
Unit of measure = picograms/liter of water (parts per quadrillion)
All data should be provided on a per ton of product manufactured basis.

The monthly average provides information about the mills level of performance. As mills implement pollution-prevention technologies, the magnitude of the performance indicators should decrease.
The variability provides some information about the mills ability to control the manufacturing process. Improved process control, maintenance and housekeeping should reduce the variability
of these indicators over time.
Information can be provided on a specific mill basis or on an aggregated basis at the division or company level.
222
R. W. Johnson, CTMP in Fine Papers: On-Machine Surface

Treatments for Improved Brightness Stability Tappi Journal,
74:5 (1991), p. 210.
13
U.S. EPA, Development Document for Proposed Effluent Limitations Guidelines, p. 8-7.
14
Gary Smook, Handbook for Pulp & Paper Technologists, 2nd
Ed., p. 69.
15
Sulfite mills can use four different types of alkali: calcium
hydroxide, ammonium hydroxide, sodium hydroxide and
magnesium hydroxide. Calcium based sulfite processes have
the lowest chemical costs because lime and sulfur are readily
available; however, there is no chemical recovery process for
the used pulping chemicals. Mills with a calcium-based
process often sell the lignin by-products, and, thus, find a
beneficial use for this waste. Of the 14 papergrade sulfite mills
operating in the United States, 5 use ammonium hydroxide, 5
use magnesium hydroxide and 4 use calcium hydroxide. Gary
Hickman and Llewellyn Matthews, Bleached Sulfite Mill
Effluent and AOX Treatment, TAPPI proceedings: 1995
International Environmental Conference, Atlanta: TAPPI Press,
1995, p. 475; 1995 Lockwood-Posts Directory of Pulp and
Paper Manufacturers and Allied Trades, San Francisco: Miller
Freeman, Inc., 1994.
16
One manufacturer of mottled white linerboard also uses a
deinking system to obtain white pulp; an additional linerboard mill is installing this technology in 1995.
17
National Council of the Paper Industry for Air and Stream
Improvement (NCASI), Effects of Chlorine Dioxide Substitution on Bleach Plant Effluent BOD and Color, Technical
Bulletin No. 630, March 1992, p. 3.
18
Estimate based on U.S. mill consumption of old corrugated
containers and mixed paper recovered paper categories.
Preliminary 1994 data; American Forest & Paper Association,
Paper, Paperboard and Wood Pulp, 1995 Statistics, Washington, DC: AF&PA, September 1995, p. 57.
19
Using hydrogen peroxide or FAS compounds.
20
White Paper No. 9, Economic of Manufacturing Virgin and
Recycled Paper, provides more information on the percentage of deinked pulp made with TCF processing.
12
ENDNOTES
National Renewable Energy Laboratory, Technology Partnerships: Enhancing the Competitiveness, Efficiency and Environmental Quality of American Industry. Report produced for the
Department of Energy, report number DOE/GO-10095-170,
April 1995, p. 35.
2
Hardwoods contain about 45% cellulose and 20% lignin.
They yield a short fiber pulp that provides a smooth printing
surface and opacity to a sheet of paper. Softwoods contain
about 42% cellulose and 28% lignin.
3
Gary Smook, Handbook for Pulp & Paper Technologists, 2nd ed.,
Vancouver, BC: Angus Wilde Publications, 1992, chapter 2.
4
The different grades of recovered paper are defined in the Institute of Scrap Recycling Industries, Incs., Scrap Specifications
Circular 1994; Guidelines for Paper Stock: PS-94; Domestic
Transactions, Washington, DC: Paper Stock Industries Chapter
Institute (1994), pp. 33-34. See Paper Task Force White Paper
No. 2 for more information.
5
These two chemical pulping processes combine sulfur and a
metal alkaline base. For the kraft process, the base is sodium
h yd roxide: for papergrade sulfite processes it is calcium,
ammonium, magnesium or sodium hydroxide.
6
Sodium hydroxide.
7
Chemicals used to facilitate the manufacturing process include
sizing to facilitate the drainage of water from the pulp on the
paper machine, biocides to suppress the growth of fungi and
bacteria in the warm, wet paper mill environment, and starches
to help bind fibers together in the paper sheet.
8
Specifically, a 2,200-square-foot home. National Renewable
Energy Laboratory, Technology Partnerships, p. 15.
9
U. S. EPA, Development Document for Proposed Effluent Limitations Guidelines and Standards for the Pulp, Paper and Paperboard Point Source Category, Washington, DC: U.S. EPA report
No. EPA-821-R-93-019, October 1993, 6-48 - 6-49.
10
See, for example, Gary Smook, Handbook for Pulp & Paper
Technologists, 2nd ed.
11
P. Sharman and G. Harris, High Yield Pulping Mill Product
News, September-October 1994, p. 31.
1
223
National Renewable Energy Laboratory, Technology Partnerships, p. 61.

22
Ibid., pp.38, 61.
23
NCASI, Solid Waste Management and Disposal Practices in
the U.S. Paper Industry, Technical Bulletin No. 641, September 1992.
24
J.T. Houghton et. al. (eds.), Climate Change 1994: Radiative
Forcing of Climate Change and An Evaluation of the IPCC
IS92 Emissions Scenarios, Cambridge, England: published
for the Intergovernmental Panel on Climate Change by Cambridge University Press, 1995, chapter 1.
25
U.S. EPA, Regulatory Impact Assessment of Proposed Effluent
Guidelines and NESHAP for the Pulp, Paper and Paperboard
Industry, Washington, DC: U.S. EPA Report number EPA821-R93-020, November 1993, p. 7-8.
26
Hydroelectric power, created by damming rivers, has environmental effects other than those associated with combustion
processes.
27
Allan Springer, Industrial Pollution Control: Pulp and Paper
Industry, 2nd ed., Atlanta: TAPPI Press, 1993, p. 346.
28
The recovery boiler is a $75 million piece of equipment with
complex operations. Across the total U.S. paper industry,
major boiler explosions occur on average about once a year.
29
Gary Hickman, and Llewellyn Matthews, Bleached Sulfite
Mill Effluent and AOX Treatment, TAPPI Proceedings 1995
International Environmental Conference, Atlanta: TAPPI Press,
1995, p. 469 - 481.
30
MoDos Dmsj mill has operated without any bleach plant
effluent since 1991. Carl-Johan Alfthan, Pollution Reduction-Targets, Achievements and the Public, Third Global
Conference on the Environment, London England, 26-28,
March 1995, p.113
31
American Forest & Paper Association, Sustainable Environmental Pathways for the Pulp & Paper Industry: Development of
Agenda 2020, September 1995.
32
B.J. Fuhr et al., Research Developments for Zero Effluent
Kraft Bleach Plants, TAPPI Proceedings: 1995 International
Environmental Conference (Atlanta: TAPPI Press, 1995) pp.
149 - 158; Nils Johannson, F. M. Clark, and D.E. Fletcher,
New Technology Development for the Closed Cycle Bleach
21
Plant, Proceedings of the 1995 International Non-Chlorine

Bleaching Conference, Amelia Island, FL, March 1995.
33
Tom Tibor and Ira Feldman, ISO 14000 Standards, Papermaker, 58:10 (1995), p. 43.
34
John E. Pinkerton, Defining Pollution Prevention, Tappi
Journal, 77:4 (1994), p. 12.
35
AF&PA Statistics of Pulp Paper & Paperboard, 1994, pp. 26,
29.
36
As discussed in White Paper No. 5, current research efforts are
examining the effects of these chemicals on wild fish and
other aquatic organisms. For example, Canadian scientists
believe that the organic substances in the spent pulping liquor
from pulp mills may impair the reproductive systems of wild
fish downstream from pulp mills. These scientists have seen
these effects downstream from mills that produce bleached
and unbleached kraft pulp. Fish downstream from mills with
secondary effluent treatment also have the same problems.
[Hodson, et al., Canada and Sweden Contrasting Regulations
for Chlorine Discharge from Pulp and Paper Industries, Environment Canada, 8 July, 1994 draft. K.R. Munkittrick, and
G.J. Van Der Kraak, Receiving Water Environmental Effects
Associated with Discharges from Ontario Pulp Mills, Pulp &
Paper Canada, 95:59 (1994).]
37
Bruce McKague, University of Toronto, personal communication, 17 February, 1994.
38
Canadian Environmental Protection Act Priority Substances List
Assessment Re p o rt No. 2: Effluents from Pulp Mills Us i n g
Bleaching (Environment Canada and Health and Welfare
Canada, 1991), p. viii.
39
NTP Invites Chemical Nominations, Environmental Health
Perspectives, 102:11 (1994), p. 917.
40
Scientists point to several factors that may limit the ability of
ecosystem studies to show cause-and-effect relationships
between pollutants and different species. Robert J. Naiman,
et.al., Fresh Water Ecosystems and Their Management: A
National Initiative, Science, 270, 27 October 1995, p.585.
For example, effects from changes in temperature, nutrient
levels and other factors may obscure the effect of exposure to
toxic substances. Many fish species of interest migrate hundreds of miles unless dams or other barriers limit their moveP
224
ment. M.M. Gagnon, D. Bussieres, J.J. Dodson, and P.V.

Hodson, White Sucker (Catostomus Commersoni) Growth
and Sexual Maturation in Pulp Mill-Contaminated and Reference Rivers, Environmental Toxicology and Chemistry, 14:
326 (1995).
41
John E. Pinkerton, Defining pollution prevention, p. 12.
42
Michael Porter and Claas van der Linde, Green and Competitive: Ending the Stalemate, Harvard Business Review,
September-October 1995, p.122.
43
Ibid.
44
Chad Nerht, Spend More to Show Rivals a Clean Pair of
Heels, Pulp & Paper International, 37:6 (1995), pp. 81-82.
45
American Papermaker staff report, Tried and True: North
American experiences with ECF pulp production have been
successful, Papermaker, 58:6 (1995), p.37.
46
Ken Patrick et al., Closing the Loop: The Effluent-free Pulp
and Paper Mill, Pulp & Paper, March 1994, p. S24.
47
Fleming and Sloan use literature sources in their analysis to
develop their estimate of increased wood use of 9%-11% that
results when mills produce TCF pulps with extended delignification. Bruce Fleming and Tod Sloan, Low Kappa Cooking, TCF Bleaching Affect Pulp Yield, Fiber Strength, Pulp &
Paper, 68:13 (1995), pp. 95-96. Steven Moldenius, technical
director of Sdra Cell, reported that the change in wood
requirement was within the normal variability of their process,
so they saw no change. S. Moldenius, Panel Discussion on
Pulp Quality and Economics of ECF vs. TCF Bleaching,
1995 International Non-Chlorine Bleaching Conference,
Amelia Island, FL, March 7, 1995.
48
Resourc Information Systems, Inc., RISI Long-Term Pulp
and Paper Review, Bedford, MA RISI, July 1995, p. 328-329.
49
Data collected at the division level should reflect specific
products. For printing and writing papers, for example, logical categories would include coated and uncoated papers and
freesheet and mechanical pulps.
50
Major global market pulp suppliers state that this is possible
and is being requested with increasing frequency.
51
Faye Rice, Hands Off the EPA! Did We Really Say That?
Fortune (September 18, 1995), p. 18.
52
Genevieve Matanoski, Morton Lippmann, Joan Daisey, SciP
ence Advisory Boards review of the Draft Dioxin Exposure

and Health Effects Reassessment Documents, Letter to Carol
Browner, EPA-SAB-EC-95-021, September 29, 1995.
53
Dick Erickson, Closing Up the Bleach Plant: Striving for a
Minimum-Impact Mill, Paper presented at the 1995 Chemical Week Conference, New Orleans, LA, 11 April 1995.
54
NCASI, Effects of Chlorine Dioxide Substitution on Bleach
Plant Effluent BOD and Color, Technical Report No. 630,
March 1992, pp. 18, 21; Ted Y. Tsai, Jean J. Renard, and
Richard B. Phillips, Formation of Polychlorinated Phenolic
Compounds During High Chlorine Dioxide Substitution
Bleaching Part I: Laboratory Investigation, Tappi Journal,
77:8 (1994), p. 154.
55
Alan E. Stinchfield and Michael G. Woods, Mill Experience
with Reduction of Chlorinated Organic Compounds from
Bleached Kraft Mills Using Complete Substitution of Chlorine Dioxide for Chlorine in the First Bleaching Stage,
NCASI Technical Workshop on Effects of Alternative Pulping
and Bleaching Processes on Production and Biotreatability of
Chlorinated Organics, Washington, DC, 17 February 1994, p.
5; John Morgan, Mill Experience with 100% ClO2 Substitution Bleaching, 1993 Non-Chlorine Bleaching Conference, Hiltonhead, SC, p. 5. Estimate of AOX from the bleach
plant is based on the final effluent AOX number from this
source and using treatment efficiency of 22% as reported by
Stinchfield and Woods.
56
Wells E. Nutt, et. al., De veloping an Ozone Bl e a c h i n g
Process, Tappi Journal, 76:3(1993), p. 117.
57
Jean Renard, technical meeting with the Paper Task Force,
Newark, NJ, 1 September 1994.
58
Ibid.; Rudolph Thut, Pe rformance of We ye r h a e u s e r
Bleached Kraft Mills with Extended and/or Oxygen Delignification and 100% Chlorine Dioxide Substitution, NCASI
Technical Wo rkshop on Effects of Al t e rn a t i ve Pulping and
Bleaching Processes on Production and Biotreatability of Chlorinated Organics, Washington, DC, 17 February 1994, p. 3.
59
Dick Erickson, Closing Up the Bleach Plant; Jean Renard,
technical meeting with the Paper Task Force, Newark, NJ, 1
September 1994.
60
Wells Nutt, president, Union Camp Technologies Inc., letter
225
to Harry Capell, 12 July 1995, p. 6.

Betsy Bicknell, Douglas Spengel, and Thomas Holdworth,
Comparison of Pollutant Loadings from ECF, TCF and
Ozone/Chlorine Dioxide Bleaching, 1995 International
Non-Chlorine Bleaching Conference, p. 16.
62
G. Maples et al., BFR: A New Process Toward Bleach Plant
Closure, Papers presented at the 1994 International Pulp
Bleaching Conference, Vancouver, BC, 13-16 June 1994, pp.
253 - 262.
63
Estimate based on discussion in G. Maples et. al., BFR: A
New Process Toward Bleach Plant Closure.
61
226
THE PAPER TASK FORCE MEMBERS

Each Paper Task Force member organization dedicated to the
project a team of individuals who worked with people from
other member organizations and collectively wrote this report.
These individuals are listed below.
Duke University
is the director of the Material Su p p o rt
De p a rtment at Duke Un i ve r s i t y. In this capacity, he is
responsible for purchasing and materials services. Over the
past 30 years, Mr. Brummett has headed Purchasing/Materials
Management operations at York Division of Borg Warner
Corporation, the Un i versity of Rochester and Du k e
University. He holds bachelors and masters degrees from Ball
State University.
Pau l B rumm ett
Ev el y n H ic k s is a senior buyer in the Material Su p p o rt

Department with 29 years of experience in purchasing. She is
responsible for the purchase of forms and other paper
requirements.
Environmental Defense Fund (EDF)

Lauren Blum is a senior scientist in the Environmental Defense
Funds New York City office. Before joining EDF in 1992, she
was an associate in the Energy and Chemicals Group at
BoozAllen & Hamilton, Inc., a management consulting firm
in New York City. Dr. Blum has an A.B. in chemistry from
Harvard University, a Ph.D. in inorganic chemistry from the
Massachusetts Institute of Technology and a masters degree in
public and private management from Yale University.
Ro be rt B onn i e is an economist for the En v i ro n m e n t a l
Defense Fund and focuses on land incentives for endangered
species protection. Mr. Bonnie has masters degrees in resource
economics and forestry from Duke University and a bachelors
degree in American history from Harvard University.
Richard A. Denison is a senior scientist at the Environmental

Defense Fund in Washington, D.C., where his areas of work
include materials use policy and waste management. He has
authored many papers on waste reduction, recycling, incineration and landfilling, and has co-authored a recent book entitled
Re c ycling and In c i n e ration: Evaluating the Choices ( 1 9 9 1 ) .
Dr. Denison, who holds a doctorate in biochemistry from Yale
University, was a member of EDFs joint waste reduction task
force with McDonalds Corporation.
joined the Environmental Defense Fund as a

research assistant on the Paper Task Force. He graduated from
Yale College with a degree in history and studies of the environment and worked at the Environmental Working Group in
Washington, D.C. Mr. Keohane currently is a first-year Ph.D.
student in the political economy and government program at
Harvard University.
Nat Keohane
Annette Mayer-Ilmanen holds a masters degree in economics

and business from the University of St. Sallen, Switzerland, and
a M.B.A. from the University of Chicago. Before joining the
Environmental Defense Funds New York office, Ms. MayerIlmanen worked for four years as a management consultant at
the Boston Consulting Group in Germany and Chicago.
is a public policy specialist in the Environmental Defense Funds North Carolina office. She was the project coordinator for the Paper Task Force. Ms. Preyer received
her B.A. and master of public administration degrees from the
University of North Carolina at Chapel Hill.
Jane B. Preyer
is an economic analyst in the Environmental

Defense Funds New York office. Mr. Ruston was a member of
the EDF-Mc Do n a l ds waste reduction task force. He has
worked on recycling issues in New York City and is co-author of
Recycling and Incineration: Evaluating the Choices (1991). Mr.
Ruston holds a master of city planning degree (environmental
policy specialization) from MIT, and received his B.S. from the
University of California at Davis.
John F. Ruston
Melinda Taylor is the director of and senior attorney at the

North Carolina office of the Environmental Defense Fund. She
oversees that offices work on air quality, water, we t l a n d s ,
227
wildlife and toxics issues. Before joining EDF, Ms. Taylor was a
partner in the Austin, Texas law firm Henry, Lowerre & Taylor.
Prior to that, she was the deputy general counsel of the National
Audubon Society in Washington, D.C. Ms. Taylor received her
B.A. and J.D. degrees from the University of Texas at Austin.
Johnson & Johnson (J&J)
is director of strategic sourcing at Johnson & Johnsons world headquarters in New Brunswick. He has 15 years
experience dealing with the pulp and paper industry in a variety
of procurement positions. Mr. Turso is also responsible for coordination of fiber packaging purchases in the U.S. and Europe.
Peter Turso
joined the Perseco Company, the exclusive packaging purchaser for McDonalds, in 1988 and is responsible for
managing a full range of projects related to environmental and
re g u l a t o ry issues for Perseco and Mc Do n a l ds. Ms. Cro f t
received her B.A. from the University of Notre Dame and, at
the completion of the Paper Task Force, will leave McDonalds
to pursue a masters degree in wildlife biology.
Linda Croft
is currently vice president, engineering and

operations support, for Johnson & Jo h n s o ns Wo r l d w i d e
Absorbent Products and Materials Research organization. For
more than 20 years he has held numerous manufacturing, purchasing and engineering positions within J&Js absorbent products businesses. In his current position, Mr. Capell is responsible
for manufacturing process improvements for the worldwide feminine hygiene and incontinence products businesses.
Harold J. Capell
is vice president, government operations, and

a member of the management board of Johnson & Johnson
Health Care Systems, Inc. She is responsible for government
sales, state government affairs, reimbursement services and
pharmaceutical rebate management for the domestic health care
businesses. Dr. Davis previously was a visiting fellow at Princeton University, served in the cabinet of Governor Thomas H.
Kean of New Jersey and was a senior staff member of the U. S.
Senate Committee on the Budget. She holds a Ph.D. in ecology
from the University of California at Berkeley.
Brenda S. Davis
Barbara M. Greer ,
an attorney and professional planner, is an

environmental consultant to Johnson & Johnson. In addition to
her other duties, Ms. Greer assists the J&J Paper Task Force team.
Prior to becoming an independent consultant, Ms. Greer was,
successively, chief regulatory officer of the New Jersey Department of Environmental Protection and deputy chief of policy and
planning for Governor Thomas H. Kean of New Jersey.
is vice president, worldwide environmental affairs for Johnson & Johnson. He is an associate clinical professor, Department of Environmental and Community Medicine,
Robert Wood Johnson Medical School. Dr. Herrmann has extensive research experience in the field of environmental toxicology.
Anthony A. Herrmann
Bob Langert,
as director of environmental affairs for McDonalds Corporation, has led the companys environmental programs and initiatives since 1991. Mr. Langert headed
McDonalds environmental management of packaging beginning in 1988, after joining the McDonalds system in 1983,
working in various distribution and transportation management functions.
The Prudential Insurance Company of America

is a vice president in The Prudentials financial
restructuring group where he manages a portfolio of independent energy projects. In addition to his portfolio responsibilities,
Mr. DeNicola has been involved with several environmental initiatives at The Prudential. Mr. DeNicola received a B.A. degree
in chemistry from Yale University in 1986 and expects to complete a masters of forestry degree at the Yale School of Forestry
and Environmental Studies in 1996.
Joe DeNicola
Steve Ritter is an associate manager in The Prudentials supplier management & purchasing services division. Mr. Ritter
oversees vendor relations and purchasing for a number of paper
products including copy paper, personalized stationery and other
printed materials. He received a B.S. in finance and management
information systems from the State University of New York at
Buffalo in 1988 and has been with The Prudential for six years.
228
Time Inc.
David J. Refkin is director of paper purchasing and environmental affairs for Time Inc. In addition to his responsibilities
for purchasing magazine and book paper, he has served as a
member of numerous committees on issues concerning paper
and the environment, including the Recycling Advisory Council. Mr. Refkin, a C.P.A., holds a B.S. in accounting from the
State University of New York at Albany and a M.B.A. in finance
from Iona College. He is completing his studies in the strategic
environmental management program at New York University.
has been in publishing and paper purchasing

for more than 20 years. He has worked at Time Inc., Book of
the Month Club, Random House and Scholastic Inc. Mr.
Rivchin earned his bachelors degree from Boston University.
David Rivchin
229
EXPLANATION OF KEY TERMS

AND ABBREVIATIONS
Note: Terms listed and defined below are in boldface. Terms
which may be of particular interest to the reader in a given context, but are not defined below, are in italics.
Adsorbable organic halogens (AOX): Measure of the total
amount of halogens (chlorine, bromine and iodine) bound to
dissolved or suspended organic matter in a wastewater sample.
For pulp, paper and paperboard wastewaters, essentially all of
the organic substances measured as AOX are chlorinated compounds that result from the bleaching of pulps with chlorine
and chlorinated compounds such as c h l o rine diox i d e a n d
hypochlorite. AOX provides information about the quantity of
chlorinated organic compounds in wastewater, and thus contains a broad mix of compounds that have different chemical
properties. The actual composition of AOX in pulp mill effluent varies from mill to mill, depending on the wood species
used and the process parameters.
Although AOX concentrations can be used to determine
the removal of chlorinated organics to assess loading reductions, they do not provide information on the potential toxicity of the effluent, and there f o re, are not appropriate to
evaluate the potential impacts on the environment. Although
no statistical relationship has been established between the level
of AOX and specific chlorinated organic compounds, AOX
analysis can be an inexpensive method for obtaining the bulk
measure of the total mass of chlorinated organic compounds.
(U.S. EPA, Regulatory Impact Assessment of Proposed Effluent
Guidelines and NESHAP for the Pulp, Paper and Paperboard
Industry, (Washington: Office of Water, EPA-821-R93-020,
November 1993), pp. 7-25 - 7-26)
AF&PA: American Forest & Paper Association
Agricultural residues: By-products from the production of food
and other crops that contain fibers that can be used for papermaking.
Air-dried metric tons (ADMT): Pulp with 10% water content
by weight. One ADMT is equivalent to 0.9 oven-dried metric

ton of pulp (ODMT).
Air-dried tons of final product (ADTFP/ADMTFP): Tons or
metric tons of final product made at a mill.
Alkaline papermaking: Process of producing papers under neutral or alkaline conditions. The major force behind the conversion from acid to alkaline papermaking is the greater strength of
the alkaline sheet, which permits higher levels of clay and calcium carbonate filler. Additionally, maintenance costs for alkaline papermaking are less because such systems are less prone to
corrosion, and are more easily closed than acid systems.
Alum: Also called aluminum sulfate. (1) Chemical release agent,
used when pure fiber furnish is run at low basis weight to prevent sticking to the paper machine presses. (2) Papermaking
chemical commonly used for precipitating rosin sizing onto
pulp fibers to impart water-resistant properties to the paper.
American Forest & Paper Association: The trade association
for the U.S. pulp, paper and forest products industry.
Anaerobic: Biochemical process or condition occurring in the
absence of oxygen.
Anthraquinone: Chemical added to the digester that increases
the amount of lignin removed from kraft pulp while maintaining its strength.
Artificial regeneration: Method for producing a new stand of
trees following harvesting, in which tree seedlings (or more
rarely, seeds) are planted. Most often used in even-aged silvicultural systems.
Ash: Inorganic matter present in the paper sheet, such as clay or
titanium dioxide.
Base stock: Paper that will be further processed, as in coating or
laminating.
Basis weight: The weight of a ream (500 sheets) or other standardized measure of a paper. Calculations are based on different
sheet sizes, because paper mills produce the larger-size sheets and
then ship them to converters, who cut the sheets to standard letter or legal sizes. A proposed international standard unit for basis
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weight is called grammage, which is grams per square meter; this

international standard unit is not widely used in the U.S.
Beating: The mechanical treatment given papermaking materials to prepare them for forming on the paper machine into
paper or board of precise characteristics.
Bedding: Site-preparation technique in which soil is raised
from a few inches to a few feet high to provide an elevated
planting or seed bed; used primarily in wet areas to improve
drainage and aeration for seeding.
Bleaching: Chemical treatment of pulp fibers for the purpose

of: (1) increasing pulp brightness, (2) improving cleanliness by
disintegrating contaminating particles such as bark, and (3)
improving brightness stability by reducing the tendency of
bleached pulp to turn yellow. Bleaching removes residual lignin.
Best Management Practices or BMPs: In this report, forestry

practices specified in state-level forest management guidelines
or legislation. BMPs encompass the practices required by the
mandatory forest practice acts in some states as well as the voluntary or quasi-regulatory BMP programs in other states.
Bonding strength: Cohesiveness of fibers within a paper. Paper

with good bonding strength will not pick during the printing
process.
Biochemical oxygen demand (BOD): Amount of ox y g e n

required by aerobic (oxygen-requiring) organisms to carry out
normal oxidative metabolism or the amount required by oxidation of metabolic by-product from anaerobic organisms in
water containing organic matter. Thus, BOD measures the
amount of dissolved organic material that is degraded naturally
once it enters a mills receiving waters. For regulatory purposes,
BOD is most often measured over a five-day period in the
United States. The BOD in a test bottle can consume oxygen
well in excess of 100 days, and the five-day test may capture
only 50-75% of the total BOD.
Boxboard: Paperboard used to make folding boxes, set-up boxes

and carton stock. May be plain, lined or clay-coated.
Book paper: Also called text paper. Any type of paper suitable
for printing, exclusive of newsprint and boards.
Brightness: Light-reflecting property of paper or pulp. Brightness measurements compare paper and pulp with a reference
standard (measured on a scale of 1 to 100 where 100 represents
the reflectance of magnesium oxide). Bleached kraft pulps
range in brightness from the low 80s to over 90. Unbleached
mechanical pulps range from 55 to 62.
Broke: Machine trim or damaged paper that is pulped and
returned to the papermaking process within the mill.
Biodiversity: Most broadly, biodiversity encompasses the diversity of life on the planet. Biodiversity includes genetic diversity,
the diversity of information encoded in genes within a species;
species dive r s i t y, the diversity and re l a t i ve abundance of
species; and community/ecosystem diversity, the diversity of
natural communities.
Broker: Purchaser of secondary materials who sells the materials

to manufacturers. Brokers typically do not process raw materials
for resale.
Biomass: Mass of organic matter. E.g., the biomass removed in

harvesting refers to the amount of organic matter mostly
wood in trees, but also twigs and leaves removed at harvest.
Bursting strength: Measurement of the strength of a piece of

paper to withhold pressure.
Black liquor: Spent, lignin-rich cooking liquor generated in the

kraft pulping process.
Bleached chemi-thermomechanical pulp: A stronger and

brighter variation of chemi-thermomechanical pulp (TMP), a
pulp that reduces energy consumption for certain paper grades
by combining thermal pretreatment with chemical methods.
Buffer strip: See streamside management zone.

Bulk: Thickness of a sheet of paper in relation to its weight.
Business papers: Office papers such as reprographic paper, letterhead, and envelopes designed to run in copiers and laser and
ink-jet printers. May include some offset grades such as offset
business forms and envelopes.
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Buy-back center: Facility that purchases secondary materials,

usually from the public, and resells them to brokers or manufacturers. Buy-back centers may or may not process the recyclables.
Cable logging: System of transporting logs from stump to landing by means of steel cables and winch. This method is usually
preferred on steep slopes, in wet areas, and for erodible soils
where tractor logging cannot be carried out effectively.
Calender: Also called calender stack. Vertical stack of sheet or
cast-iron rolls, in the dry end of the machine, through which
the paper sheet is passed for smoothing and gloss improvement.
Calendering: The process of passing paper through an assembly
of rolls that have polished surfaces. The rolls compact and
smooth the paper, increasing the sheets gloss and smoothness.
Caliper: Sheet thickness measured under specified conditions,
usually expressed in thousandths of an inch (points or mils).
Capacity: The amount of pulp, paper or paperboard that a
paper machine or mill is capable of producing over an extended
period of time with the full use of its equipment, adequate raw
materials and labor and full demand for its products. Capacity
usually is slightly higher than actual production.
Carbon black: Finely processed forms of carbon derived from
the incomplete combustion of natural gas or petroleum; used
principally in ink and rubber.
Carbon dioxide (CO 2): Greenhouse gas associated with global
climate change that results from the complete combustion of
biomass and fossil fuels.
Cellulose: Polymer of sugar units that forms transparent, hollow and flexible tubes. It is the most abundant natural polymer
produced by plants.
Chemi-thermomechanical pulp (CTMP): Variation of thermomechanical pulp (TMP) produced by pulping that reduces energy
consumption for certain paper grades by combining thermal pretreatment with chemical methods. A stronger and brighter version
of CTMP is bleached chemi-thermomechanical pulp (BCTMP).
Chemical oxygen demand (COD): Amount of oxidizable compounds (composed of carbon and hydrogen) present in the
water. Since an effluent-treatment system removes most of the

organic material that would be degraded naturally in the receiving waters, the COD of the final effluent provides information
about the quantity of more persistent substances discharged
into the receiving water.
Chemical pulp: Pulp produced from wood that has been
cooked with various chemicals; used to produce many grades of
printing papers and some paperboard grades, such as SBS.
Chipboard: Low-density board made from waste paper; used in
low strength applications.
Chlorine: See elemental chlorine.
Chlorine dioxide (ClO2): Powerful oxidizing agent used to
delignify and remove colored substances from pulp. The oxygen
in chlorine dioxide initially reacts with lignin. This initial reaction produces substances that can chlorinate the remaining
organic material.
Chloroform: A hazardous air pollutant, is classified as a probable human carcinogen. The units of measure are pounds per
oven-dried ton of pulp.
Chopping: Mechanical site preparation treatment whereby
remaining vegetation is concentrated near the ground and
incorporated into the soil to facilitate burning or establishment
of seedlings.
Clarifier: Process water storage tank in which suspended solids
are allowed to settle.
Clay: Natural, fine-grained material used as filler and as coating
pigments in paper manufacture.
Clean Air Act: Federal statute that gives the U.S. Environmental Protection Agency the authority to regulate emissions of air
pollutants from all sources in the United States. The purpose of
the statute is to protect and enhance the quality of the nations
air resources. 42 U.S.C. 7401 to 7642.
Clean Water Act: Federal statute that gives the U.S. Environmental Protection Agency the authority to regulate discharges
of pollutants from all sources into waters of the United States.
The purpose of the statute is to restore and maintain the chemK
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ical, physical and biological integrity of the nations waters. 33

U.S.C. 1251 to 1387.
paperboard. (2) Material used as a coating; clay is the most

commonly used coating.
Clearcutting: Harvesting/regeneration method in which all

merchantable trees (commercial clearcutting) or all trees (silvicultural clearcutting) in a stand are harvested in one operation.
Clearcutting is also used in even-aged silviculture to regenerate
an even-aged stand of desired shade-intolerant trees. In practice, most clearcuts are commercial clearcuts.
Cockle: Ripple or waviness of a sheet caused by improper drying.
Coarse woody debris: Also called large woody debris. Downed

large wood on the forest floor, such as fallen trees and limbs.
When such debris falls into streams, it creates waterfalls and
pools important physical structures for fish habitat and other
stream functions. In natural forests of some regions (e.g., the
Pacific Northwest), coarse woody debris on the forest floor also
provides important functions as it slowly decays, returning
nutrients to the soil, storing water for use in dry periods, and
providing animal habitat. Coarse woody debris develops naturally in unmanaged forests, as trees die and decay, and may also
be created by forest management (see also Logging debris).
Coastal Zone Management Act: Federal statute that requires
states to formulate programs to reduce water pollution from
nonpoint sources impacting coastal waters, including forestry
activities. State management measures can include land use
management restrictions and control measures similar to the
Best Management Practices developed under the authority of
the Clean Water Act. 16 U.S.C. 1451 et seq.
Coated freesheet: Coated papers containing 10% or less of
mechanical pulp (mostly stone groundwood and/or refiner) in
their furnish.
Coated groundwood: Coated papers containing more than
10% mechanical pulp (mostly stone gro u n d w o o d a n d / o r
refiner). Coated groundwood papers also contain softwood
bleached kraft pulp to minimize breaks in the printing press.
Coated paper: Paper or paperboard that has been coated to
improve printability and appearance. Paper may be coated on
one or both sides.
Coating: (1) Act of applying a coating to the surface of paper or
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Color: Used to describe colored wastewater discharge from

chemical pulping, pulp bleaching or colored-paper manufacture. The wastewater is colored by the lignin and lignin derivatives present in spent cooking liquors.
Commercial printing: Wide array of promotional literature,
including annual reports and direct mail products not included
under catalogs, such as materials sent out in bulk mail by
banks, financial services companies, credit-card marketers and
others. Commercial printing products use both uncoated and
coated papers.
Commercial thinning: Silvicultural practice performed in
even-aged forests in which some merchantable trees are harvested, usually for pulpwood, to provide greater light, soil moisture and nutrients to the remaining stand.
Commodity grade: Mass-produced paper grades, typically
made at large pulp and paper mills. Includes grade with more
than 1.5 million tons per year of total production in the United
States, such as linerboard, newsprint, and the major uncoated
freesheet grades (e.g., 20 lb. cut-size, 50 lb. offset).
Community: Collection of animal and plant species present in
a given location; generally viewed as also encompassing the
interactions between different species.
Compost: (1) Nutrient-rich mulch of organic soil produced
through aerobic digestion of mixtures of food, wood, manure
and/or other organic material. (2) The process of producing
compost.
Consistency: The percentage of cellulose fibers in a pulp slurry.
Containerboard: Single-ply and multi-ply combinations of
linerboard, and corrugating medium used to make boxes and
other shipping containers.
Conversion: Transformation of large rolls of paper or paperboard into a variety of products, such as forms, envelopes, bags,
boxes and folding cartons.
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Converter: Company that converts paper from its original form

into usable products like bags and boxes.
Cook: To treat wood with chemicals, under pressure and/or
extreme heat, to produce pulp for making paper and paperboard.
Cooking liquor: Chemical solution used to pulp wood.
Core: In the center of a roll, the shaft around which the web of
paper is wound. Cores are either metal or cardboard and are
either returnable or disposable.
Corrugating medium: Paperboard (made from chemical, semichemical and/or recycled pulps) that is passed through a fluting
machine and used as the middle layer of corrugated boxes.
CUK: Coated unbleached kraft paperboard. Also known as
solid unbleached sulfate or coated natural kraft paperboard. The
abbreviations SUS and CNK are trademarks.
Cumulative effect: Impact on the environment that results
from the incremental impact of an action when added to other
past, present and reasonably foreseeable future actions.
Curl: In a photocopy machine, output curl is a result of an interaction of the heating in the fuser with the papers structure and
moisture content. Curl that is built into the paper as packaged
is called as-packaged curl.
Cylinderboard: Paperboard made on a cylinder machine.
Cylinder machine: An older paper machine technology used
primarily to make 100% re c ycled paperboard. In such a
machine, 6-9 rotating mesh cylinders are immersed in vats of
pulp; the paperboard is formed as water drains from the cylinder. The wet sheet is transferred off the cylinder onto a felt or
onto other sheets to make a multi-layer product. Pressing and
drying follow this step.
Deinked market pulp (DMP): Pulp made from recovered
paper by mills that receive high-grade recovered papers and
remove the ink and contaminants. DMP is produced in sheets
as wet-lap pulp (about 50% moisture) or air-dried form and is
sold to paper producers who blend it with virgin pulp for use on
existing paper machines.
Deinking: Separation and removal prior to paper formation of

ink and other contaminants from wastepaper slurry by screening, washing, flotation, chemical treatment and bleaching.
Delignification: The process of removing lignin from wood or
non-wood fibers.
Density: The weight of a paper compared to its volume. Dense
papers are made from well-beaten or hydrated pulp.
Die cut: Paper and paperboard products cut by a metallic die to
specified dimensions or forms.
Digester: Pressurized vessel in which wood chips are cooked to
separate fibers from each other and to remove contaminants.
Dimensional stability: Ability of paper to retain its dimensions
in all directions under the stress of production and changes in
humidity. This property allows paper to resist curl and cockle.
Resistance to curl is extremely important, as curl is a major
cause of copy machine jams. Dimensional stability is also determined by a sheets reactivity and paper formation.
Dioxins: A group of persistent, toxic substances, including
furans, that are produced in trace amounts when unbleached
pulp is exposed to elemental chlorine. Term used to describe the
families of chemicals known as chlorinated dibenzo-p-dioxins
and dibenzo-p-furans. These families consist of 75 different chlorinated dibenzo-p-dioxins and 135 different chlorinated dibenzop-furans. These molecules can have from one to eight chlorine
atoms attached to a planar carbon skeleton. 2,3,7,8-tetrachlorodibenzo-p-dioxin (TCDD) and 2,3,7,8-tetrachlorodibenzofuran (TCDF) are two of the most toxic members of this
family of compounds. If dioxins are detected in the releases from
bleaching processes that expose unbleached pulp to elemental
chlorine, the dioxins are most likely to be TCDD and TCDF.
Dirt: Loose material from all manufacturing sources, e.g., slitter
or trimmer dust, lint, starch, loose coating pigments and loosely
bonded fibers. With respect to paper recycling, dirt can refer to
a range of small contaminants.
Disking: Also called harrowing. Mechanical site preparation
method of scarifying the soil (i.e., scraping to expose mineral
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soil) to reduce competing vegetation and to prepare a site to be

seeded or planted.
Downtime: Downtime occurs when a paper machine is stopped
for repairs. Shutting down a paper machine for vacation or normal maintenance is referred to as scheduled downtime.
Drop out: Condition that occurs during photocopying when
portions of originals do not reproduce, especially colored lines
or background areas.
Dry end: Section of a paper machine where the driers, cutters,
slitters and reels are located; the paper web is formed into a dry
sheet in this part of the machine.
Dryers: Part of paper machine where water is removed from wet
paper by passing it over rotating, steam-heated, cylindrical
metal drums, or by running it through a hot air stream.
Even-aged management: Class of silvicultural systems that

maintains even-aged stands by periodically removing the forest
canopy in a single operation and regenerating a new stand at
one time. Harvesting/regeneration methods used in even-aged
management include clearcutting, the seed-tree method and
the shelterwood method.
Feedstock: Raw material used to make paper or paperboard.
Feet per minute: Abbreviated as fpm, this term usually refers to
the speed at which the forming paper web traverses the length
of the paper machine.
Ecosystem: Ecosystems encompass plant and animal communities and also include nonliving components, both structural
(soil types) and functional (processes such as disturbance patterns and energy flows in and out of the ecosystem).
Felt side: Top side (side opposite the wire) of a paper sheet. Felt
is a woven belt made of cotton, metal or synthetic materials
used to transport the paper web on the paper machine.
Effluent: Wastewater that has been discharged either to a sewer

or to a stream or other body of water.
Fertilizer: Plant nutrients applied to forest soils, usually in

chemical forms that are readily taken up by plants (e.g., phosphorus is applied as phosphate).
Electrical properties: Properties of paper that determine how it

responds to an electrical charge, and how static electricity will
be dissipated from the sheet. Electrical properties affect the
quality of the image transfer in copy machines and laser printers. If the sheet does not exhibit uniform electrical properties,
the result can be uneven application of toner on a page. Electrical properties are affected by the smoothness of the sheet, by
surface sizing agents and by changes in moisture content.
their actions not jeopardize the continued existence of any

endangered or threatened species. It also prohibits all persons
(including public and private land owners) from taking any
protected species, either directly or indirectly by destroying the
habitat upon which the species depends. 16 U.S.C. 1531 et seq.
Fiber fractionation: Separation of pulp into a long and short

fiber fraction. Used by paper and paperboard mills to direct
long fibers to the outer plies and short fibers to the inner plies
of a multi-ply board.
Fiber furnish: The pulps used to make paper or board.
Elemental chlorine: Chlorine gas (Cl2).
Filler: (1) Substances, such as clay, precipitated calcium carbonate and other white pigments, added to pulp to improve a
papers printability. (2) Inner layers of multi-ply paperboards.
Elemental chlorine-free (ECF): Bleaching processes that substitute chlorine dioxide for elemental chlorine and sodium
hypochlorite in the bleaching process.
Filtrate: Water that is either pressed or washed out of the pulp

during the pulping and bleaching; once the water has been discharged to a sewer it becomes effluent.
Endangered Species Act: Federal statute that seeks to protect

plants and animals in danger of extinction (endangered species) or
likely to become so (threatened species). It requires all federal
agencies, including federal forestland managers, to ensure that
Fine papers: Printing and writing paper grades.
Finish: Surface contour and characteristics of a paper sheet measured

in terms of smoothness, gloss, absorptiveness and print quality.
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Finishing operations: Supplementary operations to printing such

as binding, finishing and distribution. The demands of finishing
and postpress operations include folding, die-cutting, cutting,
trimming, scoring, stitching, gluing and perforating.
Flotation deinking: In a paper recycling system, removal of ink by a
process of adding surfactants to the pulp and pumping bubbles of
air through the mixture. The hydrophobic ink particles attach to
the air bubbles, float to the surface of the pulp and are skimmed off.
Folding cartons: Paperboard boxes that are creased and folded
to form containers that are generally shipped and stored flat and
erected at the point where they are filled. Folding cartons are
designed to contain and present products, and are generally
small enough to hold in one hand.
Forest canopy: Topmost layer of tree vegetation, also called the
overstory.
Formation: Term used to describe the process of forming the
paper sheet or paperboard on a paper machine.
Fourdrinier machine: Paper machine comprised of a rapidly
moving horizontal screen fitted with a headbox to meter the
pulp onto the wire.
Freesheet: Paper that contains less than 10% groundwood pulp.
Freeness: Also called drainage. Ability of pulp and water mixture to release or retain water.
Fuelwood: Wood used for conversion to some form of energy,
primarily residential use.
Functionality: Ability of a paper product to meet the users performance requirements, such as running in office equipment,
on an offset printing press, packaging consumer and industrial
items, presenting a product or communication with a customer,
and meeting the needs of the ultimate user.
Furans: See dioxins.
Furnish: Also called stock. Various pulps, dyes and additives
blended together in the stock preparation area of a paper mill,
and fed to the wet end of a paper machine to make paper or
paperboard.
Groundwood pulp: Mechanical pulp produced by grinding

pulpwood against a revolving grindstone, in the presence of
water.
Group selection: Method of harvesting in which small groups
of merchantable trees are cut periodically. Natural regeneration
is typically relied on to fill in the resulting gaps.
Growing stock: Classification of timber inventory that includes
live trees of commercial species meeting specified standards of
quality or vigor; cull trees are excluded. When associated with
volume, includes only trees 5.0 in diameter at breast height
(d.b.h.) and larger.
Hardwood: Technically, a dicotyledonous tree. Hardwoods typically have broad leaves and are often deciduous (they lose their
leaves during winter); e.g., maple, oak, aspen, cherry and ash.
Ha rve s t i n g : In this re p o rt, the process of felling trees for
removal and use. More broadly, may also be used to include
related activities, such as the skidding, processing, loading and
transporting of forest products.
Hazardous air pollutant (HAP): One of 189 toxic substances as
defined by the 1990 Clean Air Act amendments.
Headbox: Box at the head of a fourdrinier machine that regulates the flow of pulp to the machine wire.
Heat-set inks: Inks used in high-speed web offset printing.
They set rapidly under heat and are quickly cooled.
Herbicide: One of a group of chemicals used to kill or suppress
unwanted vegetation, usually hardwood competition or brush.
Hickies: Blemishes or irregularities on the surface of the paper
sheet.
Holdout: Ability of paper or board to resist penetration by liquid substances, such as ink.
Hot-melt glues: Rapidly setting glue made from plastic, resin
and waxes melted at 350F; frequently used to bind magazines
and books. According to deinking experts, the most difficult
contaminants to remove during deinking are the polymeric
adhesives used as pressure sensitive adhesives and hot melt glues.
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Hydrapulper: Large vat with agitator used to hydrate and prepare pulp or recovered paper for papermaking or fiber cleaning
and processing.
Hydrogen peroxide (H2O2): Oxygen-based bleaching agent
that removes colored substances but does not delignify pulp
when used at low temperatures and pressures.
Hydrophilic: Affinity for water.
Hydrophobic: Aversion to water.
Ink holdout: Property of coated paper that allows ink to set on
the surface with high gloss. If holdout is too high, it can cause setoff (transfer to the back of the previous sheet) in the paper pile.
Kraft pulp: Also called sulfate pulp. Chemical pulp made using
an alkaline cooking process with sulfur compounds. This pulp
can be bleached or unbleached and is noted for its strength.
Landing: Also called log deck or yard. Place in or near the forest
where logs are gathered for further processing or transport.
Integrated mill: A mill that has facilities for producing both

pulp and paper at the same site.
lbsf/in: Pounds-force per square inch. A measure of bursting

strength.
Intensive management: While forests can be intensively managed for any of a number of objectives, including wildlife habitat or recreation (e.g., hunting), intensity in the context of
wood production relates to the extent to which specific yieldenhancing practices are employed. Intensity can characterize use
of a particular practice, as well as the combination of practices
that comprise the overall management system. It spans a spectrum from essentially unmanaged to highly intensive. At the latter end of the spectrum are softwood plantations which employ
even-aged management and a suite of site preparation, artificial regeneration and stand-tending practices. Uneven-aged
management systems may also vary in intensity with respect to,
for example, the frequency of entries and the extent of removal
of biomass at each entry.
Leaching: Downward movement of a soluble material through

the soil as a result of water movement.
Kaolin: White clay primarily comprised of the mineral kaolinY
Kraft paper: High-strength paper made from unbleached sulfate (kraft) pulp; usually brown in color.
Insecticide: One of a group of chemicals used to kill or control

populations of unwanted insects.
Job lot: Paper unsuitable for a customers desired end use and
usually sold at a discount. The term is also used to describe press
overruns or defective and off-spec papers that are still usable.
Kraft mill: Mill that produces kraft pulp.
Latex: Milky substance, extracted from some species of rubber

trees, used in the manufacture of paper and glue. Latex is used
to make strong, durable, weather-resistant paper; latex glue is
used to make self-seal envelopes.
Intermittent stream: Watercourse that flows in a well-defined

channel only in direct response to precipitation; such a stream is
dry for a large part of the year.
ite; used as a filler and coating pigment for papermaking.
Lightweight paper: Paper manufactured in weights below the

minimum basis weight considered standard for that grade.
High-brightness, high-opacity paper used by publishers of magazines, directories, Bibles, hymnals, reference books and catalogs.
Lignin: Complex organic material that binds together fibers in
trees and woody plants.
Linerboard: Paperboard made from unbleached kraft pulp,
recycled fibers, or a combination of the two, used to line or face
corrugated core board (on both sides) to form corrugated boxes
and other shipping containers.
Lint: Paper fragments or dust on the sheet. Excess lint can contaminate copiers and printers.
Lithography: Process of using a flat-surfaced plate that carries
an image which is transferred to a blanket, then to paper. Also
known as offset printing.
Logging debris: Also called slash. Accumulation of woody material, such as large limbs, tops, cull logs and stumps, that remains
237
as forest residue after stem-only timber harvesting (as opposed to

whole-tree harvesting). Logging debris is typically removed, displaced into piles, chopped, or burned during site preparation.
haulers who removed some contaminants at a transfer station,

or paper collected from households. The physical properties and
intrinsic value of the paper are different in each case.
Logging residues: In this report, the portion of logging debris

that is merchantable and that is removed from the site to be
chipped for pulpwood or other uses. Logging residues typically
make up a small fraction of total pulpwood supply.
Moisture content: Percentage of moisture, by weight, found in

a sheet of paper or paperboard, e.g., generally ranging from
5% to 8% in copy paper.
Machine clothing: Paper-machine felt and wire.

Machine coating: Coating applied while paper or board is still
on the paper machine.
Makeready: All work done to set up a press for printing.
Market pulp: Pulp sold on the open market; virgin market pulp
is air-dried and wrapped; deinked market pulp can be sold in
air-dried or wet-lapped (partially dry) form.
Materials recovery facility (MRF): Facility that upgrades recyclable materials for resale to manufacturers by separating, cleaning and baling incoming materials.
Mature forest: Stage in forest development in which the original dominant trees in the forest canopy begin to die and fall,
creating canopy gaps that allow understory trees to grow, and
providing coarse woody debris on the forest floor. Corresponds
roughly to understory regeneration stage. Sometimes used
more broadly to include old-growth forest.
Mechanical pulp: Pulp produced by shredding pulpwood logs
and chips using mechanical energy via grindstones (groundwood pulp) or refiners (thermomechanical pulp).
Merchantable: Commercially valuable; merchantable timber
has potential for sale as sawtimber, pulpwood, fuelwood or
other wood products.
Mineral soil: Soil free of organic matter that contains rock less
than 2 in maximum dimension.
Mixed Paper: An inclusive, catch all or whats left over category for a wide variety of recovered paper blends. Mixed
paper can refer to the commingled remnants of paper boxmaking or printing operations, or to office waste collected by
Multi-ply: Paper or paperboard sheet made of two or more layers.

Municipal solid waste (MSW): Includes durable goods, nondurable goods and containers and packaging that have served
their useful life and have been discarded, plus food scraps and
yard trimmings from residential, commercial and institutional
sources. Strictly defined, MSW does not include construction
and demolition debris, sludge, combustion ash and industrial
process wastes.
Natural community: Discrete assemblage of interacting plants
and animals, often referred to by their dominant plant associations: e.g., longleaf pine-wiregrass savanna; oak-hickory forest;
beech-maple forest.
Natural disturbance: Naturally occurring events that disturb
the forest by killing or felling one or more trees. Natural disturbance regimes the typical natural disturbance patterns in a
given region and forest type vary by scale (individual tree
mortality vs. wildfire over hundreds of acres), severity (light disturbance of the forest soil in a low-intensity fire vs. landslides
that remove massive amounts of soil and organic matter, along
with trees and vegetation), and frequency. Natural disturbance
regimes typically determine the dominant forest types (which in
turn help determine natural disturbance regimes): e.g., longleaf
pine-wiregrass savannas in the southeast are maintained by and
help to propagate frequent low-intensity ground fires.
Natural regeneration: Method for replacing trees removed
through harvesting, in which new trees sprout from cut stumps or
roots, or germinate from seeds present in the upper soil layer. May
be used in both even-aged and uneven-aged silvicultural systems.
Newsprint: Relatively inexpensive groundwood paper made
from mechanical pulp, thermomechanical pulp (TMP) or secondary fiber; used extensively by newspaper and directory pubK
238
lishers. Basis weights range from 30 to 35 lbs.
keted cylinder that transfers (off-sets) the image to the paper.
Nitrogen oxides (NOX): Emissions that occur when fuels that

contain nitrogen are burned. They also form at high temperatures from combustion of nitrogen in the air. Nitrogen oxides
contribute to acid rain and can react with volatile organic compounds in the atmosphere to produce the ozone in photochemical smog.
Old-growth forest: The fourth and final stage of stand development, following mature forest, in which the forest canopy is
generally composed of scattered remaining trees that assumed
dominance following natural disturbance along with newly
dominant, shade-tolerant trees. Other characteristics of oldgrowth forests may include accumulated coarse woody debris,
snags and canopy gaps created by fallen trees. Because of these
features, and the presence of an understory, old-growth forests
generally exhibit complex stand vegetation, and provide habitat
for many species. Development of old-growth forest generally
takes from 100 to 200 years, with variation depending on forest
type. The last remaining sizable area of old-growth forest in the
contiguous United States lies in the Pacific Northwest; only a
few small and isolated patches of old-growth remain in eastern
forests. However, as a stage in stand development, old-growth
forest could also develop in eastern forests (and was present in
presettlement forests).
Non-commercial species: Tree species typically of small size,

poor form or inferior quality, that normally do not develop into
trees suitable for industrial wood products.
Non-industrial private landowners: Private timberland owners
other than forest-products companies and their subsidiaries.
Nu t ri e n t s : Chemical elements required by plants for their
growth and existence. Various nutrients are used for countless
basic functions, such as manufacturing proteins and plant cells.
The best-known plant nutrients include nitrogen and phosphorus. Low levels of key nutrients in soils can substantially limit
plant growth and productivity. Nutrients may be added to soils
in fertilizer to make up for inherent soil deficiencies.
OCC: Old corrugated containers.
Off-machine coating: Also known as c o n version coating.
Process of coating paper on a separate machine from the paper
machine.
Office Paper: Wastepaper generated by offices, including stationery and computer paper.
Office pack: A more detailed definition of what is allowed and
not allowed in sorted office paper developed by individual
deinking mills for use by their recovered paper suppliers.
Offset paper: Paper made specifically for use on offset printing
presses, characterized by strength, cleanliness, pick-resistance
and relative freedom from curl. Offset paper must be relatively
impervious to water.
Offset printing: Also called offset lithography or photo-offset.
Indirect printing process that uses lithographic plates on which
images or designs are ink-receptive; the rest of the plate is waterreceptive. Ink is transferred from the plate to a rubber-blanK
OMG: Old magazines.

ONP: Old newspapers.
Opacity: Also called show-through. Degree to which one is
unable to see through the sheet; measured by the amount of
light that transmits through a sheet. Opacity is a function of
the type and amount of fiber, basis weight, sheet compaction,
void volume and the inclusion of various fillers in the paper.
Paper can have a maximum opacity of 100%, in which no light
is transmitted at all. For duplexing and double-sided printing,
opacity is an important characteristic.
Oven-dried ton/metric ton of pulp (ODTP/ODMTP): The
moisture content of oven-dried pulp is zero. Air-dried pulps
have about a 10% moisture content
Overstory: See forest canopy.
Ozone (O3) : Powe rful oxidizing agent used in bleaching
processes to remove lignin and colored substances from pulp.
Ozone is formed by passing electricity through a stream of oxygen gas. Low-level atmospheric ozone is a pollutant in smog
that results from the reaction of nitrogen oxides and volatile
239
organic compounds with sunlight.
layer (multi-ply) sheet.
Paper machine: Machine on which pulp is made into paper; a

sheet is dried and wound on rolls. (See cylinder machine and
fourdrinier machine.)
Point: One thousandth of an inch equals one point; used to

denote the caliper measurement of paper and paperboard.
Paper: Medium formed primarily from cellulose fibers in a

water suspension, bound together with additives and formed on
a wire machine. General term designating one of the two broad
classifications of paper; the other is paperboard.
Paperboard: Comparatively thick, strong paper used to make
such products as packaging, corrugated boxes, folding cartons
and set-up boxes.
Particulates: Small particles that are dispersed into the atmosphere during combustion.
Perennial stream: Watercourse that flows throughout most of
the year in a well-defined channel.
Persistence: Ability of a substance to remain active over a period
of time.
Pesticides: Chemicals used in silviculture to control unwanted
insects (insecticides) or unwanted vegetation (herbicides).
PIA: Printing Industry of America.
Picking: Fibers in the paper that tend to pull away from the surface during the printing process. Picking occurs when the tack or
pull of the ink is greater than the surface strength of the paper.
An increase in surface pick resistance is commensurate with an
increase in bonding strength. Pick resistance is important in
office papers that are run through the reprographic process in
which excessive linting can cause impairment of copies.
Plantation: Planted stand of trees.
Pocosin: Freshwater evergreen shrub or forested bog found in
the Atlantic coastal plain of the southeastern United States, primarily in the Carolinas. The term is taken from the Algonquin
Indian word meaning swamp on a hill. Pocosins are generally
found on flat, slightly elevated and very poorly drained areas
between rivers, with either organic or acidic mineral soils.
Ply: One layer of paper or paperboard that makes up a multi-
Polyethylene: Thermoplastic film applied to paper to make it suitable for packaging; also applied to foodboard for liquid resistance.
Postconsumer fiber: Finished paper products that have been
sold in commerce and have served their original purpose. As
contained in the Resource Conservation and Recovery Act
(RCRA), postconsumer material is paper, paperboard and
fibrous wastes from retail stores, office buildings, homes and so
forth after they have passed through their end-usage as a consumer item, including used corrugated boxes, old newspapers,
old magazines, mixed waste paper, tabulating cards and used
cordage; and all paper, paperboard and fibrous wastes that enter
and are collected from municipal solid waste.
Postpress operations: Supplementary operations to printing
such as binding, finishing and distribution. The demands of
finishing and postpress operations include folding, die-cutting,
cutting, trimming, scoring, stitching, gluing and perforating.
Precommercial thinning: Stand-tending method, performed relatively early in the rotation, in which a stand is thinned by cutting down poor-quality trees and unwanted species (usually left
in the forest). Precommercial thinning is done to reduce competition among trees for soil moisture, nutrients, light and space.
Preconsumer fiber: Defined by the U.S. Environmental Protection Agency as materials generated during any step of production of a product, and that have been recovered from or
otherwise diverted from the solid waste stream for the purpose
of recycling, but does not include those scrap materials, virgin
content of a material or by-products generated from, and commonly used within, an original manufacturing process. For
paper recycling, includes trim from converting envelopes, paper
plates and cups, boxes and cartons and printing runs, and overissue publications and forms.
Prescribed burning: Managed application of low-intensity fire
in a carefully prescribed area. Prescribed burning is done to cont rol h a rd w o o d s and other brush in managed pine fore s t s ,
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240
including plantations.
Press: Sets of rolls through which the paper web passes during
manufacture. This process occurs either to remove water from
the web in the wet press; to smooth and level the sheets surface
in the smoothing press; or to apply surface treatments to the
sheet in the size press.
Pressure sensitive adhesives: Adhesives that are activated by
applying pressure; usually used in the manufacture of labels and
tapes. According to deinking experts, the most difficult contaminants to remove during deinking are the polymeric adhesives
used as pressure sensitive adhesives and hot-melt glues.
Printing and writing papers: Broad category defined by the

American Forest & Paper Association to include coated and
uncoated freesheet and coated and uncoated groundwood
grades; it excludes newsprint.
Reel: Roll onto which paper is wound at the end of the paper
machine.
psi: Pounds pressure per square inch.
Regeneration: Establishment and early development of new

tree seedlings. In unmanaged forests, regeneration takes place
on a variety of scales from individual trees to large areas of
forest leveled by large-scale natural disturbance, such as wildfire. In managed forests, regeneration may be natural or artificial (performed through planting), and may occur at the
level of an individual tree or small group of trees (following
selection harvests in uneven-aged silviculture) or at the level
of a stand (following clearcutting or other harvesting methods
in even-aged silviculture).
Pulpwood: Roundwood products, whole-tree chips, or wood

residues that are used for the production of wood pulp.
Purchased energy consumption: Amount of purchased elecE
Recovered paper: Paper collected for the purposes of recycling.
Recycled-content paper: Paper that contains some recycled

fiber.
Pu l p : C e l l u l o s e fiber material, produced by chemical or

mechanical means, from which paper and paperboard are manufactured. Sources of cellulose fiber include wood, cotton,
straw, jute, bagasse, bamboo, hemp and reeds.
Ream: 500 sheets of printing paper.
Printability: A papers ink receptivity, uniformity, smoothness,

compressibility and opacity.
Publication papers: Paper grades used in magazines, books, catalogs, direct mail, annual reports, brochures, advertising pieces
and other publication and commercial printing products.
Reactivity: Propensity of a sheet to gain and lose moisture when

subjected to heat and/or changes in humidity.
Print resolution: The appearance of color, halftones, line art

and type on the sheet.
Print quality: Paper properties that determine the quality of

appearance of the sheet after printing, as judged by contrast,
resolution of the printed image, type and reproduction of
halftones.
Rag paper: Paper made from cotton cuttings and linters; usually
referred to as cotton-fiber paper.
Recycling: The process by which materials that would otherwise be destined for disposal are used to manufacture products.
In basic terms, successful recycling requires that four things
happen in sequence: (1) collection of recyclable materials; (2)
intermediate processing to remove contaminants and to sort
and compact materials for shipment; (3) manufacturing of new
products; and (4) the purchase of products containing recovered materials by business and individual consumers.
Pressure sensitive labels: Peel and stick labels.
tricity and fossil fuels that mills use to run the equipment and
to generate process steam. Cogeneration and more effecient
combustion of lignin and other wood waste decreases the purchased energy consumption of the mill.
Refiner mechanical pulp (RMP): Mechanical pulp made using

a single-disk or double-disk refiner.
Reprographic paper: Reprographic paper is multi-purpose paper

designed for use in copy machines, laser printers, ink-jet printers
241
and plain paper faxes. It is often referred to as dual purpose paper.

Residues: Bark and woody materials that are generated in primary wood-using mills when roundwood products are converted
to other products. Examples are slabs, edgings, trimmings, miscuts, sawdust, shavings, veneer cores and clippings and pulp
screenings; includes mill residues from bark and wood (both
coarse and fine material), but excludes logging residues, which
are included in roundwood.
Resource Conservation Recovery Act (RCRA): Federal hazardous and solid waste statute enacted in 1976 and amended
several times, most significantly in the Hazardous and Solid
Waste Amendments of 1984. Codified as Title 42 of the United
States Code, Sections 6901 - 6987.
Rigidity: Stiffness; resistance to bending.
Riparian zone: See streamside management zone.
Rotation: In even-aged silviculture, the period of time between
harvests. (Related terms: rotation age, referring to the age at which
a stand is harvested, and rotation length, the length in years of the
rotation.) Where production of solid wood or fiber is the management objective, the rotation age is generally timed to maximize
the net economic return from the stand, allowing for considerations such as mill supply and demand. Rotation ages for pulpwood management are significantly shorter than for sawtimber
(although pulpwood may also be harvested from forests managed
on sawtimber rotations, in the form of logs too small or otherwise
unsuitable for use as sawtimber). Rotation lengths vary depending
on tree species, desired product, site quality and region.
Roundwood products: Logs, bolts and other round timber generated from harvesting trees for industrial or consumer use. In
this volume, which follows the conventions of the USDA Forest
Service and other federal agencies, roundwood includes socalled logging residues, which are wood chips made from wood
that would otherwise be left on-site.
Runability: Paper properties that affect the ability of the paper
to run in office equipment and printing presses.
Sawtimber: Classification of timber inventory that is composed
of sawlog-sized trees of commercial species. Sawlogs are logs

meeting minimum standards of diameter, length and defect;
they include logs at least 8 feet long that are sound and straight,
and with a minimum diameter inside the bark of 6 for softwoods and 8 for hardwoods; other combinations of size and
defect may be specified by regional standards.
SBS: Solid bleached sulfate boxboard.
Scoring: Creasing by mechanical means to facilitate folding and
guard against cracking of the paper or board.
Secondary fiber: Recovered paper.
Secondary treatment: Wastewater treatment systems that use
microorganisms to convert the dissolved organic waste in the
effluent into a more harmless form. Although primarily
designed to remove BOD, secondary treatment also reduces the
loading of COD and AOX.
Seconds: Paper that is damaged or has imperfections.
Sedimentation: Deposition of eroded soil into streams or bodies of water. Depending on stream flow and other site conditions, deposited sediment can settle on the stream floor, burying
gravels in the streambed and degrading spawning habitat for
fish. Elevated sediment concentrations in water can also harm
filter-feeding organisms and may interfere with the functioning
of the gills of some organisms.
Seed-tree method: Even-aged harvesting/regeneration method
in which all of the merchantable timber in a stand is removed
in one cutting, except for a limited number of seed trees left
singly or in small groups as a seed source to facilitate natural
regeneration. These trees typically are harvested after the stand
has successfully regenerated.
Selection method: Harvesting/regeneration method used in
uneven-aged silviculture in which mature trees are removed, individually (single-tree selection) or in small groups (group selection),
from a given tract of forestland over regular intervals of time.
Semi-chemical pulp: Pulp made by a combination of mechanical and chemical processes; typically used to make corrugating
medium.
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242
Shade-intolerant species: Tree species (or, more broadly, plant

species) that are generally outcompeted in shaded conditions
but grow vigorously in full sunlight. Many commercially valuable species, such as loblolly pine and Douglas fir, are shadeintolerant. Because of their preference for light, shade-intolerant
species are usually managed using even-aged systems.
Shearing: Site preparation method that involves the cutting of
brush, trees or other vegetation at ground level using tractors
equipped with angles or V-shaped cutting blades.
Sheet: Term applied to a single sheet, a paper grade or a description of the paper; i.e., coated, uncoated, or offset.
Sheeting: Process of cutting a roll of paper or board into sheets.
Shelterwood method: Removal of the mature timber from a
stand in a series of cuttings (usually two) that extend over a relatively short portion of the rotation, in order to encourage the
establishment of essentially even-aged reproduction under the
shelter of a partial canopy. In irregular shelterwood, the period
between the first and second cutting is extended to allow the
development of a two-aged stand.
Shrinkage: Decrease in dimensions of a paper sheet; weight loss
between amount of pulp used and paper produced.
Silviculture: The art and science of establishing, tending, protecting and harvesting a stand of trees.
Single-tree selection: Method of harvesting in which individual
merchantable trees are removed periodically. Natural regeneration is typically relied on to fill in the resulting gaps.
Site preparation: Silvicultural activity to remove unwanted vegetation and other material, and to cultivate or prepare the soil
for regeneration.
Size press: Press section of the paper machine, near the end,
where sizing agents are added.
Sizing: Process that enables paper to resist penetration by fluids.
Sizing can also provide better surface properties and improve
certain physical properties of a sheet. The papermaker generally
applies either surface or internal sizing, which can be applied as
sole treatments or in combination.
K
Skid trail: Temporary, non-structural pathway over forest soil

used to drag felled trees or logs to the landing.
Skidding: Short-distance moving of logs or felled trees from the
stump to a point of loading.
Slash: See logging debris.
Slice: Device that controls the flow of pulp from the headbox of
a fourdrinier paper machine.
Slurry: Watery suspension of fibers or pigment used in papermaking or coating, respectively.
Smoothness: May be measured by the degree of resistance that
the paper provides to air moving across its surface. Smoothness
influences print quality, ink holdout and transport of paper
through machine. The degree of smoothness of an uncoated
grade of paper is determined by fiber species, fiber length and
finishing processes such as surface sizing and calendering.
Snags: Dead but still standing trees. Snags are important habitat
for many species of wildlife: an abundance of invertebrates;
birds that construct or nest in cavities and/or feed on the invertebrates; and small mammals that live in the cavities.
Sodium hypochlorite: Bleaching chemical produced by mixing
sodium hydroxide and elemental chlorine. Mills are eliminating
this chemical from bleaching processes because it produces
chloroform.
Softwood: Coniferous, usually evergreen, tree that has needles
or scale-like leaves; e.g., pine, Douglas fir and spruce.
Solid board: Paperboard made of only one type of furnish.
Sorted office paper: Paper typically found in offices; may contain a small percentage of groundwood papers such as computer
printout and fax paper, but is free of unbleached fiber such as
corrugated boxes.
Solid chipboard: Board made entirely from wastepaper with no
liner or coating: Produced on a cylinder machine.
Species diversity: Measure of the abundance and relative frequency of species in a specified area. Species diversity is often
used with respect to animal or plant populations in a single
243
stand, but can also be thought of on regional and global scales.

For the purposes of biodiversity conservation, spatial scales of
species diversity are hierarchical: global diversity is a higher conservation priority than regional diversity, and both are more
important than local or stand-level diversity.
Stand: Contiguous group of trees sufficiently uniform in species
composition, arrangement of age classes and condition to be a
homogenous and distinguishable unit; also the area defined by
the extent of those trees.
Starch: Sizing agent usually made from corn and potatoes;
improves rigidity and finish by causing fibers to lie flat.
Stem-exclusion stage: The second stage of stand development
in a forest, in which the forest canopy closes and the arrival (or
recruitment) of new seedlings halts. Because a closed canopy
limits the amount of light reaching the forest floor, understory
growth is limited, stand vegetation is simpler and species diversity tends to be lower than in other stages.
Stickies: Particles of plastic, adhesives or naturally tacky materials (e.g., pitch from pine trees) that are embedded in the paper
sheet or attached to the forming machine; caused by non-soluble residual particles of hot-melt glues, adhesive labels and
other contaminants present in secondary fiber.
Stiffness: Ability of paper to resist deformation under stress and
to resist bending stress. It affects how well the paper performs in
transport through press and office equipment and during converting. The properties of stiffness are determined by the basis
weight and caliper of the paper, the type and quantity of fiber
and filler used in the paper, and the degree of fiber bonding.
Stock: (1) Paper or board that is in inventory. (2) Paper or board
used in the printing or converting process. (3) Fibrous mixture
that is made into paper; also called furnish. (4) Wastepaper.
Stone groundwood (SGW) pulping: Process of pressing logs
against a grindstone while a stream of water wets the stone and
removes the pulp. This process has the highest yield (93 - 96%)
of all pulping processes, but it also produces the weakest pulp.
Streamside management zone (SMZ): May also be called buffer
strips or riparian management areas. Zone of forest along a forest

stream where management practices that might affect water
quality, fish or other aquatic resources are modified. Properly
designed SMZs effectively filter and absorb sediments, maintain
shade, protect aquatic and terrestrial riparian habitats, protect
channels and streambanks and promote floodplain stability.
State Best Management Practices generally recommend SMZs,
although restrictions and key parameters (e.g., SMZ width) vary.
Strength: Generally three types of strength are measured: folding,
tensile and tear. Strength is important so paper can run through
machines without tearing and can withstand folding without
cracking. A papers strength is determined by interfiber bonding
during sheet formation, fiber strength, the type of fibers and filler
in the sheet, basis weight of the sheet and the degree of refining.
Stumpage: Trees on the stump. Landowners sell these trees to
loggers for which they are paid a given price (stumpage price).
Succession: With respect to forest development, succession refers
to the changes over time as a forest proceeds from one developmental stage to the next: thus early-successional stands describe
stands in the years just after regeneration, while late-successional
stands refer to stands in mature or old-growth forests.
Sulfate pulp: See kraft pulp.
Sulfite pulping: Pulp produced with sulfur dioxide and calcium, magnesium, ammonium or sodium bases. The pulp can
be produced at different pH levels. The higher the pH, the
stronger the pulp produced. At pH = 14, the strength of sulfite
pulp equals that of kraft pulp.
Sulfur dioxide: (SO2): Chemical compound produced when
boilers burn fuel that contains sulfur. Of the fuels used in the
paper industry, oil and coal generally contain the highest quantities of sulfur.
Supercalendering: Process that uses alternate metal and resilient
rolls to produce a high finish paper separately from the papermaking machine. Su p e rc a l e n d e red (SC) papers have been
smoothed through an extra calendering phase during papermaking; have clay and other pigments that enhance appearance
by adding brightness, smoothness, opacity, strength and bulk.
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244
Surface strength: Cohesiveness of fibers on the surface of a paper.

Surface-sized: Term applied to paper to which a sizing agent
has been applied when the paper web is partially dry. The purpose of surface sizing is to increase resistance to ink penetration.
Suspended solids: See total suspended solids.
Tack: In printing inks, the property of cohesion between particles. A tacky ink has high separation forces and can cause surface picking.
TAPPI: Technical Association of the Pulp and Paper Industry.
Tear strength: Indicator of the fiber length and the uniformity
in refining and formation of a paper sheet. Tear strength is especially important to printers and lithographers. It is determined
by a test that measures the average force in grams required to
tear a single sheet of paper once the tear has been started.
Tensile strength: Defined as the maximum force required to
break a paper strip of a given width under prescribed laboratory
conditions; measured as the force (pounds per inch) per unit
width of a sample that is tested to the point of rupture.
Text paper: General term applied to various grades of printing
papers that are made specifically for books.
Thermomechanical pulp (TMP): Pulp produced from wood
chips that have been exposed under pressure to superheated
steam. The heat softens the lignin, which allows fiber separation
with less damage than in purely mechanical pulping. TMP
processes use a refiner that consists of one or two rotating serrated disks to separate the fiber in wood chips. TMP processes
reduce the energy requirement of the refining process and
increase the strength of the pulp. Typical pulp yields range from
90% to 95%.
Tip fees: Solid waste disposal charges; a refuse collection truck
empties or tips its load at a landfill, transfer station or incinerator.
coating material to increase the whiteness and brightness of a

paper sheet and enhance its opacity.
Topliner: Outermost layer of multi-ply paperboard.
Total energy consumption: Energy, including electricity and all
forms of fuels, consumed to produce a ton of pulp or paper.
Totally chlorine-free (TCF): Bleaching process that uses no
chlorine-based chemicals.
Total reduced sulfur compounds (TRS): Mix of organic compounds that cause the odor associated with kraft pulp mills.
These compounds include hydrogen sulfide, dimethyl sulfide,
dimethyl disulfide and methyl mercaptan.
Total suspended solids (TSS): Amount of solids in the effluent.
They can eventually settle on the bottom of a mills receiving
water and affect the habitat of bottom-living organisms. Welloperated treatment systems remove most of these solids. Concern remains, however, because heavy metals, dioxins and other
unchlorinated compounds can be adsorbed onto the remaining
suspended solids.
Toxic equivalence (TEQ): The EPA uses toxic equivalence factors (TEFs) to estimate the relative toxicity of different members
of the dioxin and furan families, because they produce similar
toxic effects, but at different doses. E.g., TCDD is the most toxic
member of the dioxin and furan family and is assigned a toxic
equivalence factor of 1.0, while the less toxic TCDF is assigned a
toxic equivalence factor of 0.10. Using these factors, the sum of
the toxicity of one gram of TCDD and one gram of TCDF
would be equal to 1.1 grams TEQ of TCDD.
Twin-wire machine: Paper machine in which pulp slurry is
injected between two forming wires, and water is drained from
both sides of the paper web.
Two-sidedness: Visual differences between the top (or felt) side
of a paper sheet and the bottom (or wire) side.
Tissue paper: Paper category characterized by extreme lightness

and transparency; basis weight is less than 18 lbs. Tissue paper
is used to make napkins, bathroom tissue, paper towels, etc.
Unbleached: Paper or paperboard made from natural colored

pulp that has not been brightened.
Titanium dioxide: Chemical compound used as loading or
Uncoated freesheet: Bleached uncoated printing and writing

papers containing not more than 10% groundwood or other
245
mechanical pulp.
Uncoated: Paper or board that has not been coated. Uncoated
paper grades are made in a variety of finishes.
Uncoated groundwood papers: Papers containing more than
10% mechanical pulp (stone groundwood, refiner or thermomechanical) in their furnish, excluding newsprint.
Understory: Level of vegetation between the ground and the
forest canopy, or overstory.
Uneven-aged management: Class of silvicultural systems that
maintain several age classes of trees simultaneously in a forest. In
a managed uneven-aged forest, the objective of management is
to create and maintain a certain distribution of trees: many more
trees are in small size (age) classes than in large ones. The selection method, either single-tree or group selection, is the harvesting/regeneration method used in uneven-aged management.
Volatile organic compounds (VOCs): Broad class of organic gases,
such as vapors from solvents and gasoline that react with nitrogen
oxides in the atmosphere to form low-level atmospheric ozone.
Washing deinking: Process of removing ink by dewatering pulp.
Web break: Break in a roll of paper while it is on the machine
during manufacturing or on the printing press during production.
Web: Continuous sheet of paper produced and rolled up at full
width on the paper machine.
Army Corps of Engineers, which shares authority over wetlands

with EPA, uses the identical definition. Code of Federal Regulations, Volume 33, Part 323.2 (c).)
Whole-tree harvesting: Practice of removing entire trees at harvest, including tops, limbs, branches, twigs and leaves. In many
cases, these trees are chipped whole on site to produce wholetree chips.
Window envelopes: Envelopes with openings that show the
mailing address; openings are either open or covered with plastic or glassine.
Windrowing: Silvicultural activity, associated with intensive
site preparation, that removes logging debris and unmerchantable woody vegetation into rows or piles to decompose or
be burned.
Wire: The bottom side of a sheet of paper is the side that has
had contact with the wire of the paper machine during manufacture. The wire is a synthetic (often polyester), copper or
bronze screen that transports the water and fiber suspension
from the wet end to the dry end of a paper machine.
Xerography: Copying process that uses a selenium surface and
electrostatic forces to form an image, i.e. photocopying.
Yarding: Method of transport from harvest area to storage landing.
Wet end: Beginning of the paper machine where the headbox,

forming wire and press section are located.
Wet-strength paper: Paper that retains 15% or more of its dry
tensile strength when wet.
Wetlands: Areas that are inundated or saturated by surface or
ground water at a frequency and duration sufficient to support,
and that under normal circumstances do support, a prevalence
of vegetation typically adapted for life in saturated soil conditions. Wetlands generally include swamps, marshes, bogs and
similar areas. (This definition is taken verbatim from regulations of the Environmental Protection Agency, published in the
Code of Federal Regulations, Volume 40, Part 230.3(t). The U.S.
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Paper Task Force

The Paper Task Force

Chapter 1: Setting the Stage for Purchasing Environmentally Preferable Paper

Scope and Process of the Paper Task Force

IV. The Economic Structure of the Pulp and

Chapter 2: Source Reduction

Source Reduction: Why Should We Do It?.

Chapter 3: Recycling and Buying Recycled Paper

IV. General Conclusions in Support of the Recycling Recommendations

Appendix A: Energy Use and Environmental Releases Associated with

Chapter 4: Forest Management

B. Economic Findings and Summary of Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Chapter 5: Pulp and Paper Manufacturing

IV. Recommendations for Purchasing Paper Made

The Paper Task Force Members . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Environmental Defense Fund

Johnson & Johnson

The Prudential Insurance

Dr. Stephen Boyce

The Paper Task Force gratefully acknowledges the

Lowry, Tom, Ethan Allan, Inc.

Procter & Gamble Co.

Stone Container Corp.

Paper Task Force

Copyright 1995 The Environmental Defense Fund

What Can a Purchaser Do?

Why Paper? Whats at Stake?

Fiber Acquisition: Obtaining the fiber used to make paper

What is the Pulp and Paper Industry

ment on its lands. It also commits AF&PA member companies to

Types of Paper Examined

Approaches to Implementing the

The Task Forces recommendations provide actionable steps that

lishing milestones and reporting mechanisms for tracking

Five steps for direct action

Five Steps for Direct Action

The following decision framework can aid

Step 4: Look for opportunities

Step 1. Understand your paper use.

Step 2. Look for opportunities to reduce paper use.

Reducing paper use (a form of source reduction) can take the

Paper recycling is good for the environment. The Task Forces

the physical properties of paper products. When buying paper

Within the manufacturing area, each of the following evaluative

A Preview of the Task

Recycling and Buying Recycled Paper

in the communities in which your business operates

enhance the extent and environmental value of the nations

Pulp and Paper Manufacturing

Environmental Defense Fund

Johnson & Johnson

The Prudential Insurance

Dr. Stephen Boyce

Paper Performance (4 papers)

Recycling and Solid Waste

Forest Management and

Project Synopsis only (16 pp.)

Bleached Kraft Pulp

Virgin and Recycled Paper

Total Amount Enclosed