Coating SYPL

Muyang SYPL(C) Continuous Type Liquid
Coating System

Foreword
1. Thanks for purchasing Muyang SYPL Continuous Type Liquid Coating System.
2. This Operation Manual is an important technical document for the safe and correct operation of
Muyang SYPL Continuous Type Liquid Coating System.
3. Prior to operation, please read over this operation manual carefully, well know the attention item for
safety, different performances, requirements to installation and operation etc. of this liquid coating
system so that you able to adroitly operate and use this machine, and create more benefits.
4. This machine must be operated in accordance with this Manual. Improper operation or breach of the
operation regulations will cause severe loss.
5. Following are Safety-Alert Symbol and signal words in this Manual.
① ② ③
6. Prior to use, please read through this Manual and well understand the signal words, especially the
DANGER points.
7. Operation and maintenance personal should read carefully this Operation Manual prior to use and
then carry out the operation and maintenance of the equipment.
8. Keep the Manual in a place near the machine, so as to look up it at any moment.
9. Please operate and maintenance this machine with thoroughly understanding this Operation Manual.
10. Please contact our Company to purchase a new Operation Manual for this machine if there is any
omission or damaged of this Manual.
11. If the machine is transferred to the third party, please over this Manual together with the machine.
12. Attention, Following are some explanations about the application and the warranty of this machine.
① Application: Installed after pellet mill or extruder for coating liquid on the surface of feed pellets.
② Content of warranty: the body of coating system.
③ Warranty period: within 1 year after purchase of the equipment, except wearing parts.
[Note]:
(1) Jiangsu Muyang Group reserves the copyright of this document and related contents. The receiver of this Manual shall
admit the copyright and shall not provide the document wholly or partially to the third party without our authorization in
writing beforehand, and shall not use it for other purpose.
(2) It will not be notified if the relative technologies and the parameters are changed.
(3) The foreign language edition of this Operation Manual is translated based on the Chinese edition of this Operation
Manual of Jiangsu Muyang Group, therefore, in case of divergence, the Chinese edition of this Operation Manual shall
govern.

CONTENTS
1 Safety attention points ............................................................................................................................ 1
1.1 Environment conditions ....................................................................................................................... 1
1.2 Description of warning marks .............................................................................................................. 1
1.3 Description of safety marks ................................................................................................................. 2
1.5 Safety attention points in transport, storage and installation ............................................................... 4
1.7 Personal protection ............................................................................................................................. 7
1.8 Explosion Protection: Countermeasures against dust explosion and fire hazard ................................ 8
1.9 Other attention points (environmental protection measurements) ..................................................... 10
2. General................................................................................................................................................. 11
2.1 Application and adaptability ................................................................................................................ 11
2.2 Features ............................................................................................................................................. 11
2.3 General outline and main structure feature ........................................................................................ 11
2.3.1 Overall structure ....................................................................................................................... 11
2.3.2 Working principle ...................................................................................................................... 11
2.3.3 Main components and structure features ................................................................................ 12
2.4 Production process (feeding and discharging) (Fig.2-8) .................................................................... 19
2.4.1 Feeding ................................................................................................................................... 19
2.4.2 Discharging ............................................................................................................................. 19
3 Specification of Coating System ........................................................................................................... 20
3.1 Basic Specifications ........................................................................................................................... 20
3.1.1 Working condition .................................................................................................................... 20
3.2 Main technical parameters ................................................................................................................ 22
3.2.1 Technical parameters of liquid coating system ........................................................................ 22
3.2.2 Model composition and its meaning ........................................................................................ 22
4 Transport, installation and adjustment .................................................................................................. 24
4.1 Transport ........................................................................................................................................... 24
4.2 Mechanical installation ...................................................................................................................... 25
4.3 Electric installation ............................................................................................................................. 30

5 Running ................................................................................................................................................ 39
5.1 Attention points for operations ........................................................................................................... 39
5.2 Functional inspection prior to test-run................................................................................................ 39
5.3 Commissioning .................................................................................................................................. 39
5.4 Use and operation ............................................................................................................................. 40
5.5 Operation of control system............................................................................................................... 41
5.5.1 Control system composition .................................................................................................... 41
5.5.2 Attention points ........................................................................................................................ 41
5.5.3 Operation procedures.............................................................................................................. 41
5.5.4 Parameters description ........................................................................................................... 46
5.5.5 Other description ..................................................................................................................... 46
6 Inspection, repair and maintenance...................................................................................................... 47
6.1 Attention points for inspection, repair and maintenance .................................................................... 47
6.2 Daily inspection and regular inspection ............................................................................................. 48
6.2.1 List of daily inspection items (prior to each running or during each running) ........................... 48
6.2.2 List of regular inspection items ................................................................................................ 49
6.2.3 Machine stoppage ................................................................................................................... 50
6.2.4 Mechanical maintenance ......................................................................................................... 50
6.2.5 Pneumatic maintenance .......................................................................................................... 50
6.3 Malfunction and troubleshooting ........................................................................................................ 52
6.4 Tools for repair and maintenance ...................................................................................................... 55
6.5 Long-term stoppage .......................................................................................................................... 56
6.6 Spare parts ........................................................................................................................................ 56
6.6.1 Spare parts .............................................................................................................................. 56
6.6.3 Ordering list of spare parts ...................................................................................................... 66
7 Appendix............................................................................................................................................... 67
7.1 Attached documents .......................................................................................................................... 67
7.2 Contract information .......................................................................................................................... 67
7.3 Muyang SYPL(C) Continuous Type Liquid Coating System (list of operation manuals) .................... 68

1 Safety attention points
1.1 Environment conditions
In order to operate this equipment safely, please install it according to following operating conditions.
(1) Please install this equipment indoors according to following conditions:
． Ambient temperature range (-10~+40°C)
． Relative humidity range: 30%~85%
． Altitude: less than 1000m
． Guarantee indoor cleaning and ventilation
． Guarantee that the equipment is far away from the corrosive gas, inflammable and explosive
gas as well as steam
(2) Power source: as for Voltage and Frequency, please refer to the nameplate; pressure ≧0.6Mpa.
(3) For easy use, operation and maintenance, please check this equipment and reserve enough space for
it. (Please refer to scaled drawing for installation in chapter 4)
(4) Please place the equipment horizontally.
(5) The vibration to be borne under effects of many complicated environments may not exceed 12
mm·s-1.
1.2 Description of warning marks
(1) In order to well understand this operation Manual, the safety warning marks are divided into following
kinds.
(2) These warning marks have been worked out according to the operating regulations and safety
attention points for this equipment. In order to avoid dangerous accidents, this Operation Manual also
includes concrete preventive measures. Please operate this equipment according to the instructions
based on sufficient understanding of warning marks.
This mark expresses that in order to avoid death and serious

injury accidents, please be sure to operate this equipment
according to relevant stipulations of safety attention points.
This mark expresses that in order to avoid potential dangerous

accidents and serious injury accidents, please operate this
equipment according to relevant stipulations of safety attention
points.
This mark expresses that in order to avoid slight wound and

potential moderate injury accidents, please operate this
equipment according to relevant stipulations of safety attention
points.
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1.3 Description of safety marks
(1) Relevant safety marks are pasted on different corresponding positions of this equipment, which are
property dangerous to personal safety. See Fig.1-1.
(2) All the safety marks are indicated in Table 1-1. Please carefully understand and install, adjust, operate,
maintain and inspect this equipment according to the contents in Table 1-1.
(3) Please place these safety marks near the equipment.
(4) When these safety marks have fallen off or been damaged, please replace them with new marks.
(5) If you want to order new marks, please contact our company.
Fig. 1-1 Safety marks at the dangerous position of the equipment
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Table 1-1 Description of safety marks
Safety mark: Do not open the junction box until

the power supply is switched off.
Safety mark: Do not open the operating gate

when the machine is running and until it has not
been completely stopped.
Instruction mark: Attention! Protect head and

hands from injury when opening the access
doors.
Beware of scalding! Do not touch the machine

with bare hands when it is working.
It is prohibited to heating the heater rod without

liquid. Attention must be paid to check the liquid
level of tank.
Prohibition mark: Do not remove the guard shield

when the machine is running.
Instruction mark: Maintain according to

Operation Manual.
Instruction mark: Regulate the correct rotating

direction. Do not rotate the machine reversely to
protect machine from damage.
Instruction mark: Regulate the correct rotating

direction. Do not rotate the machine reversely to
protect machine from damage.
3
1.4 General safety attention points
(1) The here said equipment operators refer to all personnel who participate in operation,
inspection and maintenance etc.
(2)The equipment operator must carry out the operation on the basis of sufficient
understanding the Operation manual.
(3) For safety attention points, the owner has the duty and obligation to deliver the contents of
the Operation Manual for the equipment to all working personnel.
(4) At the same time when obeying all the safety attention points, the users also must obey the
safety regulation and stipulations to prevent accidents.
(5) All related employees should receive safety education. The enterprise management should
be in charge of it and respect the national, local and the other enterprise’s safety regulations of
the users.
(6) This equipment is used for coating liquid on the surface of granular materials. All the
responsibilities for any accidents or damage to the equipment shall not be borne by
manufacture and commission agent if the equipment is not operated according to the
stipulations.
(7) Please install, use and operate the equipment correctly. Whoever takes off guard or makes
it dysfunctional should be responsible for the safety result.
(8) Any reformation of the equipment may not affect the functions and safety performances of
the equipment.
(9) Be sure to run the Coating System under strict obeying all regulations for prevention of
accidents.
(10) If any accidents are caused due to not obeying the stipulations in the Operation in the
Operation Manual and the control system for Muyang equipment is not used as per the
conditions mentioned above, the Muyang Group will refuse to take any responsibility. If the
Muyang Group is required to take responsibility, the Group will reserve the right to investigate
and affix the responsibility of the operator.
1.5 Safety attention points in transport, storage and installation
(1) The equipment must be placed and handled by professionals.
(2) Please use designated tools (steel cable, crane, hoisting machine etc.) for hoisting, and
carry out the hoisting according to designated sequence and method.
(3) Staff only when carrying out hoisting.
(4) In order to prevent serious injury accidents, no one is allowed to be under the equipment
when carrying out hoisting.
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(5) The permissible load of hoisting tools should be more than total weight of the equipment.
(6) When the equipment is stored temporarily, please place the equipment horizontally and
keep a normal temperature and clean indoors.
(7) For transportation and handing, it is not allowed to damage the equipment by binding. It
should be reported to the manager immediately in case of any machine damage and missing
of parts in transporting.
(8) In installation, enough space should be reserved for future maintenance and replacement
of the equipment.
(9) Prior to installation, all machine parts must be kept in their original package. The machine
parts and packing boxes should be properly covered and stored in places sheltered from rain,
sunning and damp.
(10) The cover plate, protecting hood or guard grating are usually installed and delivered
together with the machine. They can only be disassembled with tools. And the machines with
such kind of devices can never put into work until the above-mentioned devices have been
properly installed.
1.6 Safety attention points in operation, inspection and maintenance
(1) The operation, inspection, repair and maintenance of the equipment shall be carried out
only by the trained technical personnel according to different specifications provided together
with the equipment. Electric installation shall be carried out only by professional persons
according to relevant electric safety standards.
(2) Whenever maintenance or repairing is to be done the power must be cut off so as to
prevent the motor from accidental staring.
(3) For operation, installation, repair and maintenance after stop, please be sure to cut off and
lock the main supply switch, and place the signboard at the workshop gateway, in front of the
electric control cabinet and near the Coating System respectively, so as to prevent the motor
from accidental staring.
(4) In operation, a special attention shall be paid to the positions with attached safety marks.
(5) Do not operate when the safety protection device and operating gate are open. It is
prohibited to open the operating gate until the machine has been fully stopped.
(6) If any troubles occur in the operating gate and safety protection device, please repair or
replace them at once.
(7) The safety protection devices can never be dismounted, covered or overlapped at will. It
can never be opened until the machine has completely stopped. And the machine can only be
started when these safety protection devices are in good order.
(8) The security mechanism of the operating gate is equipped with the travel switch for
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opening, it must be correctly wired as per requirement to ensure the power-off when the
access door is opened, and additionally in such case the machine cannot be started. Owing to
the fact that this safety mechanism is related to life safety, it can never be removed or
discarded! Whenever there is anything wrong with this mechanism, it should be repaired or
renewed promptly.
(9) When the machine is under stoppage, attention must be taken to prevent the Coating
System from being started by any accidental starting mode.
(10) Except the maintenance of the equipment, it is not allowed to take off the guard shields of
the two cylinders.
(11) When the safety guard shields or operating gates have to be opened or the safety devices
have to be disassembled in order to inspect, adjust, repair and maintain the equipment or
replace the parts, please well negotiate about the required safety attention measures and work
out the safety countermeasures prior to the operations and then carry out the inspection work.
(12) When the machine is running, it is strictly forbidden to put fingers near the running
components, such work as inspection, maintenance and cleaning etc cannot be done until the
coating drum has been completely stopped.
(13) In case maintenance and inspection work should be done with a welder or other tools that
can generate sparks, strict safety precautions must be taken against dust explosion and
combustion (see "Explosion protection").
(14) If the parts are damaged, please repair or replace them immediately.
(15) Guarantee the safety of the electric system. Before the electric circuit is cut off, it is strictly
prohibited to open the terminal box for avoiding electric shock.
(16) The electric control system of the Coating System must follow the following points.
Otherwise, the technical safety responsibility of the supplier will be canceled.
① The electric control system of the Coating System must be supplied by Jiangsu Muyang
Group.
② The equipment must be checked up by an expert from Muyang Group before

commissioning.
③ The electric control is a component part of the safety regulations for accident precaution.
④ Prior to commissioning the control system must be tested by an expert from Jiangsu
Muyang Group in light of the testing list and a permit will be signed by him.
⑤ If the control system for Muyang machinery equipment is not used as per the conditions
mentioned above, the Muyang Group will refuse to take any responsibility. If the Muyang
Group is required to take responsibility, the Group will reserve the right to investigate and affix
the responsibility of the operator.
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1.7 Personal protection
(1) All the mechanical equipments manufactured by Jiangsu Muyang Group are equipped with
safety devices, which are consistent with modern technical level and universally effective
safety rules prior to ex works, so that the customers can use the machines in accordance with
the regulations.
(2) If the operators employed cannot read or write, the owner has the duty to explain to them
clearly where dangers exist and warn them that special attention should be paid.
(3) In order to guarantee the safety and health of labors during production process, it is
necessary to use labor protection articles (such as gloves, breathing masks and labor shoes)
during operation.
(4) Please execute the special regulations on accidents prevention in the operation manual
provided by us.
(5) The enterprises are obligated to execute following regulations to guarantee operators'
safety.
① The shield cap must be mounted at any moment and keep closing. It is very dangerous
when they are opened or disassembled. It may cause casualty accident. This is also
applicable for the preventive device of the manipulator.
② The safety limit switches should always be kept in good order. Overlap or discard of the
safety limit switches is not allowed.
③ The driving motor must be switched off completely to make the machine stop when
carrying out inspection, commissioning, repair and maintenance. This can be done through a
full-phase separating and lockable switch which is installed near the machine or on the
operation desk, or the control panel on the site. It is not enough only to screw off the fuse wire!
④ If the machine needs other energy like pneumatic, hydraulic, steam and hot water energy,
it is necessary to cut off their energy supply or turn off the switch, and eliminate the pressure in
the internal pipeline system of the machine.
⑤ As for handling heated or cooled parts and components of the machine, especial care
should still be taken for the danger of burning, to prevent any scald.
⑥ If you have pressed the emergency stop switch to stop the machine and you want to reset
the switch, so it is not permissible to only re-press this button to restart the machine.
⑦ If some machines are equipped with a local shutdown system, especial care should be
taken. Read the instruction manuals attached with the machine carefully. In such machines
with a local shutdown system, temperature will rise because pressure or vacuum will occur
after they have been used for a period.
⑧ The cleaning, lubricating and oiling of the machine or its parts and components may be
7
carried out only when the machine is stopped. If you have to climb on or enter the machine to
do such work, the mandatory provisions shall be made without exception: the power supply of
motors must be cut off completely and the switch must be locked, fix the coating drum before
entering the Coating System. Attention must be paid to safety measures for climbing.
⑨ Be careful, sampling from inside the machine can never be carried out unless there is not
any danger. Usually, the samples can be taken from the pipe under the machine instead of
inside machine.
⑩ Clear off the deposited dust, dirties and materials frequently. Keeping the machine clean
can enhance production safety and the cleaning level of workshop, and is also beneficial to
prevent dust explosion.
⑾ If oil (grease) leakage occurs, clean it immediately and seal well the place where leakage
occurs. For oil or grease leaked on the floor will easily bring about hazards to the operators.
⑿ In production operation, the machine must be equipped with safety devices, which may be
neither removed and abandoned nor reduced in functions. Otherwise, we are not responsible
for any accidents resulted here from, and reserve the right to ascertain where the responsibility
lies.
1.8 Explosion Protection: Countermeasures against dust explosion and fire hazard
(1) Common cleaning work
① Keeping the working site with combustible dust clean is an important condition for safe
production.
② Try not to pile bagged or bulk materials between machines.
③ In order to reduce dust emission to surrounding areas, all conveying devices, air pipe,
filtering bag should be kept in good condition. Especially, the unsealing of pipes or top covers
should be avoided.
④ In order to reduce dust explosion hazard, dust everywhere must be cleaned out frequently
and effectively.
⑤ Keep all motors free of deposited dust.
(2) Regular inspection and maintenance
① Check the safety devices such as speed monitor or the like regularly, at least once a week.
② Check and clean the connection of direct-coupling speed reducing motor and machine body,
at least once a day.
③ In order to avoid heat generation, it is necessary to regularly check the functions of all
bearings, at least once a week, and to regularly fill up lubricating oil.
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(3) Electric apparatus
Regularly check the electric apparatus and articles, and special attention should be paid
to the following points:
①It is forbidden to use any flashlights and other lamps without shielding or explosion-proof
glass.
②It is forbidden to use any lengthened cable or electric furnace.
③It is necessary to immediately repair or replace the electric apparatus and equipment if any
failure occurs.
④The cables without conduits are not allowed to be installed on the floor.
⑤ Cut off the power supply of the machine after work.
⑥An electrician should be assigned to check the insulation of all the lines of electric network
according to relevant regulations on heavy current, at least once a year.
(4) Smoking and welding
① Smoking is forbidden, which is applicable to all workers and staff of the enterprise as well
as guests, customers, foreigners and drivers visiting the factory.
②If the tools such as welding machine or soldering lamp (flame soldering lamp) etc. are
required for repair or installation, do as best as possible to arrange the work in a special
workshop or on a special site.
③If it is necessary to carry out welding or the like directly in production area or storehouse
once in a while, written applications must be submitted to a related supervisor in advance for
written approval. The above mentioned operations can be carried out only when special safety
measures have been taken, such as laying pieces of water soaked canvas or canvas special
for covering on the surrounding area and preparing fire extinguishers. After completion of the
operation, the welding site and the surrounding area are to be monitored at least for 10h.
④The gas cutting sparks are very dangerous, for people can't see where they will fly on earth.
They can cross through the narrow clearance of walls and drop downstairs or to the next
rooms, or even fly off 10 m away in distance. If the sparks drop in dusts, fire accidents may
occur at any time.
⑤Welding is prohibited on a running conveyor. If the welding work is necessary, shut down the
machine first, and then make a thorough cleaning and isolate both sides of the welding site
tightly with materials like mineral wool to avoid connecting with other conveying devices, silos
or tanks. If the work is to be done on the chutes or conveying pipes, it is necessary to
disassemble them or divert their lower ends and seal them to avoid welding sparks entering
the conveying pipes or silos.
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(5) Effect of static electricity
① In order to ensure the safety of electric circuits and avoid explosion resulted from spark
discharge.
② The paint coat at the electric connections must be removed.
1.9 Other attention points (environmental protection measurements)
If you decide not to use the machine any longer after it is used for a certain number of years
(about 8-10 years), the measures for environmental protection and reutilization should be
taken.
(1) Drain the liquids inside the machine (like motor oil, gearbox oil, brake oil and coolant etc.)
into special containers and send them to the preparation workshop.
(2) The plastic parts shall be picked out for reutilization.
(3) The metal parts shall be sorted out so as to be ground or scraped.
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2. General
2.1 Application and adaptability
SYPL Continuous Liquid Coating System, which locates behind pelleting and extrusion, is suitable for
coating feed pellets with liquefied oil/fat, enzyme, vitamins, anti-oxidants and amino acids etc. The post
liquid coating system can protect the heat sensitive nutrition and drugs from damaged by high
temperature. It has been used and popularized in feed mills more and more.
2.2 Features
 It is full-automatically controlled by computer, and characterized by few working parameters and

convenient operation;
 Strong short-time overload capacity, which can adapt to a wide fluctuation of pellet mill production
capacity;
 The dynamic continuous metering accuracy can be guaranteed by means of static weighing method
under differential weighing batch metering principle. The proportion of pelleting capacity versus liquid
spray coating amount is very accurate and of high spraying uniformity.
2.3 General outline and main structure feature
2.3.1 Overall structure
This liquid coating system is composed of mechanical components and electronic control components
(see Fig 2-1).
The mechanical components include: feeding device, SSCJ differential gravimeter, TWLD belt feeder,
drum for pellet feed and liquid adding system (see Table 2-1).
The electronic control components include: surge hopper level indicator, adjusting system of the
gravimeter, frequency converter, and mimic panel for automatic control system.
2.3.2 Working principle
The height of pellet feed in the surge hopper is measured by a level indicator, and feeding or not and how
many pellets to be fed are determined by the material level. The inclinable drum is such a piece of
equipment through which the feed pellets are coated and scrawl towards the outlet of the drum. Pellets
are fed into the drum through a differential gravimeter.
The liquid is sprayed according to the percentage (set value) of actual flow rate (discharging rate) of pellet
feed, and the liquid spraying speed is adjusted automatically by the actuator.
All nozzles are opened, and the liquid can be fully atomized by the compressed-air.
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1. Feeding device 2. Differential gravimeter 3.Conveying section ( belt feeder) 4.Drum
5. Liquid control pipeline 6.Liquid storing and delivering system 7. Automatic control system
Note: The feeding device can be designed on site by user self.
Fig. 2-1 Structure diagram of Continuous Type Liquid Coating System.
2.3.3 Main components and structure features
(1) SCCJ differential gravimeter and TWLD belt feeder
When feed pellets are weighed and discharged through the SCCJ differential gravimeter, it can
automatically calculate the discharging rate of feeder and determine the output of the frequency converter
by comparing to the set value. With a TWLD belt feeder, feed pellets can be conveyed into the drum
smoothly and the feeding rate can be adjusted in real-time according the actual capacity. It is
characterized by that the static weighing method is adopted to ensure the dynamic accuracy of
continuous weighing, guaranteeing the metering accuracy of feed rate and liquid spraying amount.
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Table 2-1 Mechanical components
Continuous Type Liquid Coating System SYPL15C SYPL25C SYPL35C
SCCJ difference Part code SCCJ25 SCCJ25 SCCJ35
measurement scale Muyang code SCCJ001C SCCJ001C SCCJ002C
Part code TWLD35B TWLD35B TWLD45
TWLD belt feeder Muyang code TWLD005C TWLD005C TWLD004C
Power(KW) 1.1 1.1 1.5
Part code SYPL15C.01 SYPL25C.01 SYPL35C.01
Muyang code SYPL01291303 SYPL01391307 SYPL01491316
Drum assembly Diameter (m) 0.8 1 1.35
Length(m) 2.4 3.2 3.5
Power (KW) 2.2 3 5.5
Part code SYPL15C.02 SYPL25C.02 SYPL35C.02
Muyang code SYPL01291302 SYPL01391303 SYPL01491302
Volume(m3) 1 1 1
Liquid storing and delivering Liquid delivering

2.2 2.2 2.2
system pump(KW)
Liquid coating pump(KW) 0.55 1.5 1.5
Electric heating
2+2+2 2+2+2 2+2+2
(optional)(KW)
(2) Drum assembly
The drum makes the material move continuously, and the vaporous liquid sprayed out of the high
pressure nozzle and fully contacts the pellet surface that ensures the uniformity of coating and the
smoothness of pellet surface, as well as the water durability and digestibility of pellet product. This
equipment can be used for coating finished pellet before or after cooling. It is applicable for coating liquid
such as oil/fat, molasses, active enzyme, flavoring material, organic acid etc onto the pellet surface.
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Fig.2-2 Schematic diagram of drum assembly
Coating pipeline (Fig.2-3) is installed in the drum, and compressed air is supplied through hose, so as to
prevent damage form rigid vibration. The unique nozzle adjusting manner ensures the nozzles be in the
right position and in right angle. a reasonably set coating zone can make the best use of the compressed
air atomizing nozzles and ensure uniform coating.
Fig.2-3 Schematic diagram of coating pipeline
The structure of coating pipeline is related to the specification of coating system. The coating pipeline of
SYPL15 C Continuous Type Liquid Coating System is shown as Fig.2-4a. The coating pipeline of SYPL25
C Continuous Type Liquid Coating System is shown as Fig.2-4b. The coating pipeline of SYPL35 C
Continuous Type Liquid Coating System is shown as Fig.2-4c.
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Air进气口
inlet
Solenoid
喷气电磁阀 valve
Liquid
进油口 inlet
Fig.2-4a Structure diagram of coating pipeline of SYPL15C Continuous Type Liquid

Coating System.
The pipeline consists of two air atomizer nozzles. It is supplied with compressed air from the inlet of one
side and liquid from the other side. When starting coating process, first supply air and delay for 3-5s, and
then open the valve for supply liquid, and the nozzle start spraying liquid. When stop coating, close the
liquid valve first, and then close the pneumatic valve for 3-5s.
进气口
Air inlet
Solenoid
喷气电磁阀 valve
Liquid inlet
进油口
Fig.2-4b Structure diagram of coating pipeline of SYPL25C Continuous Type

Liquid Coating System.
The pipeline consists of two air atomizer nozzles. It is supplied with compressed air from the inlet of one
side and liquid from the other side. When starting coating process, first supply air and delay for 3-5s, and
then open the valve for supply liquid, and the nozzle start spraying liquid. When stop coating, close the
liquid valve first, and then close the pneumatic valve for 3-5s.
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Air inlet
进气口
Solenoid valve Solenoid valve Solenoid valve

Solenoid
喷气电磁阀 valve Solenoid
喷气电磁阀valve 喷气电磁阀喷气电磁阀喷气电磁阀
Liquid
进油口inlet
Fig.2-4c Structure diagram of coating pipeline of SYPL35C Continuous Type Liquid

Coating System.
The pipeline consists of five SUE45 air atomizer nozzles. It is supplied with compressed air from the inlet
of one side and liquid from the other side. When starting coating process, first supply air and delay for
3-5s, and then open the valve for supply liquid, and the nozzle start spraying liquid. When stop coating,
close the liquid valve first, and then close the pneumatic valve for 3-5s.
Table 2-2 Nozzles for SYPL
No. Model Nozzle type Qty
1 SYPL15C 1/4JN-SS+SUE45-SS 2
Table 2-3 Pressure flowmeter of nozzle
Nozzle type Liquid pressure (MPa) Liquid flow rate Air pressure(MPa) Air consumption
SUE45 0.15 280 0.56 600
Note: Unit of liquid flow rate: L/h, Unit of air consumption: L/min.
(3) Liquid control pipeline (Fig.2-5)
The liquid control pipeline is mainly composed of a flowmeter, a pneumatic ball valve, a coating valve, ball
valves and a pressure gauge. See Fig.2-5 for the structure of liquid control pipeline. When calibrate the
liquid adding amount (or the metering accuracy of flowmeter), put a volumetric tank at the outlet of
flowmeter, open the ball valve for metering flow rate, and close the coating ball valve. After a certain time,
calculate the liquid increase amount in the tank and the error of metering controller, and then have the
16
systematic error correct. The flowmeter and frequency-variable pump forms a closed loop system, who
serves the function as stabilizing the liquid flow rate at the required value. When the metering accuracy of
the whole system is adjusted in normal range, open the coating ball valve and close the metering ball
valve on the draining pipeline. At this time, the liquid control pipeline can be put into normal production.
Pneumatic ball valve

Pressure
Blowing
Ball valve
Hose Flow meter
Filter
Fig.2-5a Structure diagram of liquid control pipeline for SYPL15C and SYPL25C
Fig.2-5b Structure diagram of liquid control pipeline for SYPL35C
17
(4) Liquid storing and delivering system
The liquid storing and delivering system is composed of an oil heating tank, a filter, a gear pump, a motor,
an overflow valve, a solenoid valve, pipelines, pipe fittings and so on.
Fig.2-6 Structure diagram of liquid storing and delivering system
There are two heating methods for oil/fat in oil heating tank, one is steam heating controlled by a steam
solenoid valve, another is electrical bar heating (3 optional electrical bars) to heat oil/fat. The liquid
temperature is automatically controlled by a temperature control instrument through a temperature sensor;
the liquid volume inside the oil tank is displayed and controlled by a glass tube liquid level indicator and a
liquid level control instrument. A blow-off valve is mounted at conic bottom of the tank for discharging
residual liquid and dirt.
A gear pump with a sex-pole motor is used as power for this system;
The overflow valve in the system is used for load-off and safety protection.
Two-stage filtration is used for the system to effectively reduce the effect of dirt and foreign matters on the
gear pump, and to solve the blockage trouble for flowmeter and nozzles. The filter shall be cleaned
regularly, as shown in Fig 2-7, you only need to open the top cover and hold the handle, and then take out
the filter screen to pour out the foreign matters.
1.Handle of filter screen 2.Filtering tank
Fig.2-7 Schematic diagram of filter
18
2.4 Production process (feeding and discharging) (Fig.2-8)
2.4.1 Feeding
(1) Feeding feed pellets into the drum. The pellet to be coated is conveyed into the surge hopper (001).
Make sure the surge hopper of enough storing volume and equipped with upper level indicator and lower
level indicator. For the sake of convenient maintenance of surge hopper, the surge hopper needs to be
detachable. When feeding, pellets from surge hopper passing through differential gravimeter (002) and
belt feeder (003) and fed into the drum.
(2) Liquid coating. Liquid to be coated from the liquid storing and delivering system (004) passing through
the liquid control pipeline (005) and finally spraying into the drum (006) continuously.
2.4.2 Discharging
After coating, feed pellets are sent to the subsequence process continuously by the conveying device
(007).
001
003
005 007
004
006
Fig. 2-8 Diagram of production process
19
3 Specification of Coating System
3.1 Basic Specifications
3.1.1 Working condition
(1) Material characteristics
Particle size of materials: Length of edge shall be less than 30mm
Bulk density: 0.15~0.8 t/m3
Liquid addition: 0.5~6%
(2) Environmental conditions
The ambient temperature for the continuous liquid coating system is -5°C～40°C, when
it is below 10°C or when use animal oil/ fat which is liable to freeze, users mounted fluid
pipelines shall carry out heating and warmth keeping measures by themselves.
② Relative humidity range: 30%~85%
③ Altitude: less than 1000m
④ Temperature range for normal transportation is:-25～55℃
⑤ Air supply for normal use is above 0.6Mpa
⑥ Electric supply for normal use: AC380V
Note: if the actual condition fails to accord with the environment condition ①, the
temperature shall be adjusted properly. If it fails to accord with conditions ② and ③, a
speed reducing motor shall be customized. If it fails to accord with condition ⑥, please
refer to the motor nameplate.
(3) Configuration conditions
① The liquid coating system should match the equipments before and after it in process
flow.
② Configuration shall be carried out within the power supply for normal use (permissible
voltage deviation ±5% and frequency deviation ±1%).
③The user must configure an over-voltage protection device for the power supply.
20
(4) Noise testing during normal production
Table 3-1 Noise testing condition and method
Noise—pressure level LP≤ - dB（A）
Idling noise—power level LW≤ - dB（A）
Noise on test-surface—pressure level LP= 85 dB（A）
Test-surface specification LS= - dB（A）
Equivalent noise—power level Lweq= - dB（A）
21
3.2 Main technical parameters
3.2.1 Technical parameters of liquid coating system
(1) Liquid addition ratio is usually set at 0.5%-6%, and can be adjusted at will as required;
(2) Liquid metering accuracy＜1％, pellet metering accuracy＜1％;
(3) Other technical parameters and performance indexes (see Table 3-1).
Table 3-1 Main technical parameters and performance indexes
Model SYPL15C SYPL25C SYPL35C
Capacity, t/h 1～8 2～15 10～25
Drum motor, kW 2.2 3 5.5
Feeding motor kW 1.1 1.1 1.5
Coating motor, kW 0.55+2.2 1.5+2.2 1.5+2.2
Note: Bulk density of feed pellet is 0.75t/m3.
3.2.2 Model composition and its meaning
(1) Model composition of Continuous Type Liquid Coating System:
S YP L □ □ × □
Qty of coating pipe: indicated by figure, not indicate if n=11
Upgrade code: indicated by A, B, C...;
Specification code: 15, 25, or 35
Model Code: Continuous type
Machine code: Liquid coating system
Industry code: Feed processing machinery
(2) Model composition of TWLD belt feeder:
T WL D □ □
Upgrade code: indicated by A, B, C...
Product specification: effective width of conveying belt (cm)
Model Code: Belt type
Machine code: Feeding equipment
Industry code: Common machinery
22
(3) Model composition of SCCJ difference measurement scale:
S C CJ □ □
Upgrade code: indicated by A, B, C...
Product specification: handling capacity per hour (m3)
Model Code: difference measurement scale
Machine code: Feeding equipment
Industry code: Common machinery
23
4 Transport, installation and adjustment
4.1 Transport
Warning! Transport can only be carried out by the trained personnel who are skillful in this work.
(1) Hoisting
The SYPL(C) Continuous Type Liquid Coating System is hoisted in separated assemblies. It is necessary
to check whether the hoisting device is able to bear the weight of equipment or not. The angle between
two hoisting ropes should not exceed 65°.
Hoist the machine by the hoisting eyes (totally four ones) on the machine body (see Fig.4-1 Hoisting
diagram of different assemblies of SYPL(C) Continuous Type Liquid Coating System). Adjust the hoisting
ropes to make the bottom of the machine level after lifting up. When moving the machine horizontally,
make sure the moving speed not exceed 0.5m/s. The hoisting rope should be able to bear the weight of
the machine to be hoisted (refer to Table 3-2 Main technical parameters).
Fig.4-1 Hoisting diagram of different assemblies of SYPL(C) Continuous Type Liquid

Coating System
(2) Transport
① When leave the factory, whether to use a packing case is determined according to actual conditions.
② If a packing case is not used in transport, rain-proof measures shall be taken and it shall be prevented
against collision and overturn of the equipments.
③ If a packing case is used, the complete machine and accessories shall be fixed securely in the case
and a certain distance shall be reserved from the plate of the packing case, so as to avoid collision and
damage in transport. If the height is in excess of the standard, the whole packing shall be separated into
24

parts.
④ During transport, any overturn, intense pressure or collision are not allowed on the machine body.
⑤Instruments such as: electric heater (optional), pressure gauge, and platinum resistance thermometer
sensor should be packed individual carefully and installed onto the machine only after delivered to site, so
as to protect them from damage during transportation. Protect the liquid coating system for collision
during hoisting and transportation.
(3) Storage
① When the machine equipment is to be stored in the open air, the facilities for prevention of rain,
sunshine and water accumulation should be available. When the machine equipment is to be stored
indoors, the measures for ventilation and damp proof shall be taken.
② The equipment should be stored in ventilated, dry and cool place for long-time storage, and damp
proof measures should be taken, the exposed surface without painting should be painted with rust-proof
oil.
4.2 Mechanical installation
(1) Unpacking and inspection
① When the machine arrives at the destination, unpack it and check careful if there is any phenomenon
like collision or friction occurs during the transportation.
② Count the documents and accessories attached compared with the packing list.
(2) Necessary drawing for installation
① Scaled drawing for the installation of SYPL(C) liquid coating system, see Fig.4-2 a, b:
② Installation requirements
a The mixer is delivered generally as a complete set. Firstly check if there is any damage during
transportation when unpacking;
b Installation field should be firm and roomy. When installation, leave an enough space for maintenance
and replacement of fittings;
c)（Please refer to the scaled drawing of the liquid coating system installation provided when ordering）
d) The proper maintenance platform and staircase should be provided if necessary, the staircase shall be
equipped with guardrails. （See Fig.4-2 Schematic diagram for machine installation）
e) This liquid coating system should be fixed on a flat concrete base floor or a steel frame with enough
strength by fixing onto the floor with foundation bolts. Or else, it will result in severe vibration or accident.
f) Please refer to Table 4-1 for the tightening torque of the foundation bolts. Any accident caused by
unsetting machine is out of Muyang's responsibility.
25

Table 4-1 Tightening torque of foundation bolt
Bolt spec. Tightening torque(N.m) Remarks
M12 65 Machine base
g) Properly feeding device should be installed on the feeding inlet of the liquid coating system. The
feeding device can be designed and fabricated on job site, however, feeding device of a volume at least
2m3 should be guaranteed for SYPL15C, and a volume at least 3m3 should be guaranteed for SYPL25C,
a volume at least 5m3 should be guaranteed for SYPL35C;
h) Adjust the rotating direction of the drum to make it in accordance with that pointed by the arrow on the
machine housing;
i) Adjust the inclination angle α of the pellet drum into 5° ( normally adjustable in the range of 0～7°), then
adjust the position of the gear motor to properly tension the belt;
j) After installing the differential gravimeter, remove the fixing bolts to make the weighing cell in working
condition. (Note: do not climb onto the differential gravimeter)
k) Check the opening and closing condition of the feeding gate of differential gravimeter and adjust the
pressure of cylinder and the position of limit switch to keep the feeding gate closed tightly and opened
easily.
l) The differential gravimeter is coupled with the belt conveyor (or screw conveyor), and a flexible
connection is adopted between the upper storage hopper and the lower feeding hopper of drum. It is
required to keep all connectors sealed and free of dust.
m) All elements of the liquid coating system have already been assembled before delivery; the user
should keep it intact without any change.
26

Feeding inlet
进料
min800
2400
1918
1750
DN20
D进口
DN15
接D进口
947
775
180
Outlet
255 出料 1633
305
1954
335
3200
A
10Xφ10
A
520
490
440
B 200
4Xφ18
min800
min1000
708
q 374
8Xφ10
344 686
q 294 846
765
1257
1300
344
1000
920
min800
8Xφ14
min800
746
906
技术要求
1.设备所配料仓需要两个料位计和一个振动气锤；
2.所配料仓容积不得小于2m3。
min800
进料
2000
2400
913
1750
4310
R11/2
D出口
DN15
接D出口
2775
248
298 出料
160 920 328
3025
4044
A
4X?18
min800
708
4X?18 q 374 8X?
8X?10
344
765
1876
294
344
1500
1457
q 技术要求
1.设备所配料仓需要两个料位
2.所配料仓容积不得小于3m3
min1000
920
1000
min800
B
进料
min800
520
MIN1500KG 490
10X?10 200
248
328
1205
1365
1900
2440
983
830
1790
4550
接D进口 16X?14
D进口
669
1290
1450
1757
2867 出料口 1837 1800
3147
4315 A
4X?18
708
min800
q 374
4X?18 344 765
q 294
min800
技术要求
8X?10 1.图中双点划线画出的上料仓按用户场地自行设计；
2.C出口和D进口的其它连接管道根据安装现场的设备布置由工艺定尺寸；
3.由工艺定的尺寸应遵循接点尽量紧凑的原则；
4.管件连接处使用密封生料带；
5.管件连接好后应使用1.6MPa压力试压,不得有渗漏现象；
344
min1000 6.该系统在使用时应在储油罐外包以石棉或硅酸铝等保温材料；
7.管道外根据不同客户要求，可以选择使用VS×20-2自调控伴热带并包以
保温材料。
930
min800
1010
4.3 Electric installation
(1) Electric connection
① For the schematic diagram of electric control see Fig.4-6
②The wiring chutes of wires from site to electric cabinet in central control room must be
protected.
③The electric cabinet should be kept clean and free of dust.
2
1
1. SYPL Series Continuous Liquid Coating System 2.Electric Cabinet 3.Cables for junction box
4. Cables for motor
Fig.4-6 Electric wiring diagram of SYPL Series Continuous Liquid Coating System
(2) Schematic diagram of electric control
① For the schematic diagram of the SYPL Series Continuous Liquid Coating System see Fig. 4-8 to 4-14.
② The coating system should be equipped with a relevant starting device, a safety guard and electric
instruments.
③ All the motors and electric control panel must be well earthed.
④ The relevant instruction manuals should be taken as the criterion for installing and using the electric
elements, which are required to run safely and reliably.
⑤ User should provide the cables to connect the motor and junction box to the electric cabinet.
30
AC 3P / N / PE 380V & 50Hz
L1
A1
L2
B1
L3
C1
N QFa
PE QF1
L11
L21
L31
QF2
L12
L22
L32
Danfoss
VVVF1 L1; L2; L3 KM1 KM2

V.F.D
U; V; W
VLT-2800
U2 V2 W2
ABB
U1 V1 W1 U1' V1' W1'
L11
121
131
VVVF1 U1; V1; W1

V.F.D
ABB-ACS355 U2; V2; W2 M M M
M1 3～ M1' 3～ 3～
M2
U1 V1 W1
① ② ③
Fig. 4-8 Schematic diagram of electric control of SYPL Series Continuous Liquid Coating System (a)
Note: ①Feeder motor (frequency conversion); ②Fan; ③Mixing motor; The connection of Danfoss frequency converter is adopted in above drawing. For the connection of ABB-ACS355
frequency inverter refer to method as shown in the bottom left of the dashed box.
31
L1
L2
L3
PE
QF3 QF5
QF4
L13
L23
L33
L15
L25
L35
L14
L24
L34
Danfoss
KM4 KM5
VVVF3 L1; L2; L3 KM3
V.F.D
U; V; W
VLT-2800
ABB
U3 V3 W3 U3' V3' W3' W4 U4 V4 U5 V5 W5
L13
L23
L33
EH1+EH2+EH3
VVVF3 U1; V1; W1
ABB-ACS355
V.F.D
U2; V2; W2 M M M
M3 3～ 3～ 3～
M3' M4 N
U3 V3 W3
① ② ③ ④
Fig. 4-9 Schematic diagram of electric control of SYPL Series Continuous Liquid Coating System (b)
Note: ①Oil jetting motor ②Fan ③Oil-conveying motor ④Electric heating rod. The connection of Danfoss frequency converter is adopted in above drawing. For the connection of
ABB-ACS355 frequency inverter refer to method as shown in the bottom left of the dashed box.
32
L1
PLC OUT
QF5
L1-1
FU01 F02 FU03 FU04 FU05 FU06 FU07 FU08 FU09 FU10 FU11 FU12 FU13 FU14 FU15 FU16
E-STOP
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
QF1 QF2 QF3 QF4 QF5
L1-2 YV11 YV12 YV13 YV7 YV1 YV2 YV3 YV4 YV5
127
128
129
130
131
KM1 KM2 KM3 KM4 KM5 KA2 KA3 KA4
N
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ 11 12 13 14 15 16 17 18
Fig. 4-10 Schematic diagram of electric control of SYPL Series Continuous Liquid Coating System (c)
Note: ①Emergency stop ② Feeder motor ③Drum motor ④Oil pump ⑤Oil-conveying motor ⑥Electric heating rod ⑦Steam solenoid valve ⑧Startup of weighing instrument⑨Stop of
weighing instrument ⑩Malfunction alarm Pneumatic ball valve of coating pipe ⑪Oil jetting solenoid valve ⑫ Cleaning solenoid valve ⑬Pneumatic gate solenoid valve ⑭Solenoid
valve 1 # ⑮Solenoid valve 2 # ⑯Solenoid valve 3 # ⑰Solenoid valve 4 #, Solenoid valve 5 #; Air jetting solenoid valve 2～5 # only suitable for SYPL35C.
33
DC24V ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ 11 12 13 14
L1 24V+
SQ1 SQ2 SL1 KA14 KA16 SQ3 SQ4

QF6 KM1 KM2 KM3 KM4
KA12 KA13
SF1 U7
U3 200W 106
AC 220V
～ DC 24V
－
I1.0
I1.1
I1.2
I1.4
I1.5
I2.0
I2.1
I2.2
I2.3
I0.0
I0.3
I0.4
I0.5
I0.6
①
PLC IN
DC0V
N
Fig. 4-11 Schematic diagram of electric control of SYPL Series Continuous Liquid Coating System (d)
Note:①Flow rate monitoring; ② Motor for conveying oil; ③ Motor for spraying oil; ④Drum motor; ⑤Belt motor; ⑥ Surge bin high level;⑦Surge bin low level; ⑧ Level switch of
liquid; ⑨Output of instrument pause; ⑩ Output of instrument stability; ⑪ Output of instrument running; ⑫ Alarm of instrument weighing; ⑬ Open gate in place; ⑭ Close gate
in place;
34
24V+
KM2 KM4
242 241 246 245
221
222
18 12 27 18 12 27
U2 V.F.D VLT-2800 U4 V.F.D VLT-2800
1 2 53 55 1 2 53 55
251 250 253 252

KA2 KA3
PLC OUT PLC OUT KA12 KA13 KA14 KA16

I0.7
210
211
212
214
0V
① ② ③ ④ ⑤ ⑥
Fig. 4-12 Schematic diagram of electric control of SYPL Series Continuous Liquid Coating System (e)
Note: PLC frequency input and alarm; ① Output of instrument pause; ② Output of instrument stability; ③ Output of instrument running; ④ Output of instrument alarm;
⑤ Input of instrument running; ⑥Input of instrument stop;
35
①
② ③ ④ ⑤ ⑥ ⑦
L1
24V+
222
221
211
210
212
214
0V
OUT10
IN4
IN3
+24
24G
IN2
IN1
OUT9
OUT8
OUT7
OUT6
OUT5
OUT4
OUT3
OUT2
OUT1
U5 GM8806A1
20mA-
20mA+
SIG+
SIG-
RX/A
RX/B
E-STOP
EX+
EX-
SN+
SN-
GND
N
G
L
E
L1-2
216
217
293
292
291
290
N
N
Fig. 4-13 Schematic diagram of electric control of SYPL Series Continuous Liquid Coating System (f)
Note: ①Emergency stop; ②Input of instrument stop ③Input of instrument running; ④Output of instrument stability; ⑤Output of instrument pause; ⑥Output of instrument running;
⑦Alarm of instrument weighing
36
U6 B41783
G G G G
290 S- S- S- S-
291 S+ S+ S+ S+
292 E- E- E- E-
293 E+ E+ E+ E+
1# 2# 3#
SP1 SP2 SP3
① ② ③
Fig. 4-14 Schematic diagram of electric control of SYPL Series Continuous Liquid Coating System (g)
Note：① Weighing cell 1; ② Weighing cell 2; ③ Weighing cell 3;
37
Attention!
1. All cables shall be with a specification of 0.75mm2.
2. The user must configure an over-voltage protection device for the power supply.
3. In order to ensure safety, it is necessary to install a safety switch nearby the coating system (an
emergency stop switch or a lock-up maintenance switch).
4. The above schematic diagrams are only for the independent operation of the SYPL Coating System,
the interlocking of the coating with its upstream and downstream processing equipment should be taken
into account in process design.
5. The relevant instruction manuals should be taken as the criterion for installing and using the electric
elements, which are required to run safely and reliably.
6. Check the wiring at least once a year to ensure the insulation of the electric wiring in good condition.
38
5 Running
5.1 Attention points for operations
Note: When operation is implemented on the machine, besides the safety points specified in Chapter 1,
the regulation items of the owner's enterprise shall also be obeyed.
(1) Pay attention to the place where the dangerous marks are attached.
(2) The safety protection devices can never be dismounted, covered or overlapped at will.
5.2 Functional inspection prior to test-run
(1) Before leaving the manufacture plant, a perfect test-run has already been conducted to the machine.
(2) The initial test run in the user’s factory cannot be done until following checks have been conducted.
① There should be no abnormal contact of the liquid coating system or between the other
accessories.
② All connecting points must be checked carefully to ensure there is not any looseness.
③ Check the pellet drum for flexible rotation, and make sure there is not any abnormal sounds
resulted from blockage, collision or abrasion etc.
④ Check the pellet drum for the rotating directions matching with that indicated, for this it may
need to start the motor for a short time; meanwhile, check the motor for any change in its rotating
direction. Check the rotating direction of the pumps with the same method. The rotating direction
is marked on the pump.
⑤ Emergency stop switch
Check whether the emergency stop switch is in good working condition or not.
⑥ Check whether the heating process and the temperature of the liquid is well controlled.
⑦ Check whether the solenoid valves move freely or not.
⑧ Check whether the signal of flow rate is input correctly or not.
⑨ Check whether the control signal of liquid addition is sent out correctly or not. Make sure
there is no miss sending or missing sending.
5.3 Commissioning
① Before each commissioning or after each unexpected interruption, the residual materials in
the pellet drum must be emptied, and the drum must be cleaned.
② Only when the access door is closed and other related equipment is running, the coating
system can be started, and do not feed materials into the pellet drum until the rotor is running
normally.
39
③ Inch the liquid coating system to check for any abnormal situation. If any, correct it.
④ The temperature rise of bearing should not higher than 35℃ when ideal running for 0.5h,
and the lubricating and sealing function still perform well.
⑤ Check the running condition of the motor, which should be consistent with that required in its
instruction.
⑥ Screws, fasteners and lubricating points should be checked for normal performance if ideal
running for 1 hour.
5.4 Use and operation
① The operator should well know the structure, performance and operating methods of the
machine, and have received the training organized by Jiangsu Muyang Group.
② Feed pellet should be fed evenly in production and may not be sometimes more and
sometimes less, so as to ensure the motor running under a rated load.
③ After working, the pellet drum must make an idle run for 1-2 min. prior to shutting down, so as
to discharge all materials out of the machine.
④ If violent vibration occurs when the drum is running, it should be stopped immediately to find
out the cause and may only be restarted for work until the fault is eliminated.
⑤ The temperature raise (refers to the risen temperature above ambient temperature) of the
bearings should not be higher than 35℃, and the maximum temperature should not be higher
than 70℃ (ambient temperature should not be higher than 40℃).
⑥ Carry out necessary cleaning and inspection when each shift of work is finished.
⑦ Materials cannot be fed until the drum is running normally. Muyang refuses to responsible for
all accidents that result from starting machine with load Additives should be added in when
half of the major materials has entered into the machine, and oil /fat should not be sprayed until
all materials have entered the machine. Keep spraying for a certain period of time after spraying,
and then discharge.
⑧ When the machine is stopped and not to be used, oil/fat must be emptied out of the liquid pipe,
so as to avoid pipe blockage due to oil solidification.
⑨ Metal or other large impurities should not be included in the material, or else the drum may be
damaged.
⑩ The speed reducer, cylinder and other accessories should be used in accordance with the
relevant stipulations in their operating instruction manuals.
⑾ After a period of using, check the screws, nuts, and lubricating points for normal performance,
and tight the other fasteners as well.
⑿ Avoid overload running, so as to protect the rotating parts from broken. Feeding amount
40
should strictly accord with that required in Table 2-2. Accident resulted for overload is not
Muyang's responsibility.
⒀ Before each restart, any residues in the drum must be emptied. Material cannot be fed until
the drum is running normally.
5.5 Operation of control system
5.5.1 Control system composition
This control system consists of the following units, and any unit’s irregular working will result in
improper working of the production system.
(1) Programmable logic controller
(2) Human Machine Interface (HMI)
(3) Weighing instrument
(4) Feeding frequency controller
5.5.2 Attention points
(1) The input and output signals of all equipment are transmitted to the PLC. To check the working
condition of each piece of equipment by checking address list.
(2) After booting, HMI automatically show up on the screen, the power light and running light on the
panel are turned on. HMI has been set to automatically screen saving state if without operation in 100s. It
is only allowed to press the F6 or F7 key to activate the liquid crystal screen so as to avoid the false
operation of equipment.
(3) When the feeder motor failure to run, check whether there are indicators (such as alarm light on, error
code prompt, etc.) of frequency converter failure, and check for correct settings.
(4) Attention points for operating the touch screen: The operation buttons on touch screen can only be
touched by fingers instead of pencil, pen, etc. Meanwhile, since the touch screen is vulnerable and
sensitive, it should not be touched too hard, or else it will lead to a shorter serve life.
5.5.3 Operation procedures
(1) Switch on the power supply in cabinet, the system begin self-checking, and the operation menu
appears on the screen after a few seconds, as shown in Figure 5-1:
41
Fig. 5-1 Operation manu
(2) Enter into parameter setting screen (as shown in Fig.5-2a, b, c), check whether the set parameters are
correct or not. If revise needed, please press button “ input permission”, then move the cursor by touching
“UP” or” DOWN” key to the data column which need to be modified, input data by number key, and press
“enter” key to confirm. In this case, if the data input is a reasonable range, the number keys will be hidden
automatically, or else the data cannot be accepted by the system. There are screen switching keys
prompting on the upper left and the lower right of the screen.
42
Fig.5-2a Window of parameter setting 1
Fig.5-2b Window of parameter setting 2 (SYPL15C)
43
Fig.5-2c Window of parameter setting 2 (SYPL25C)
(3) After data input and confirmation completed, press button “Manual/ Automatic” to enter into automatic
production screen. When the bottom is switched to “Automatic”, the coating system will be started to
production automatically, and when it is switched to “Manual”, the machines can be started up one by one
manually.
(4) For working status screen, see Fig.5-3a, b. The details are shown as follows:
① The button “Manual/ Automatic” can only direct real time working status rather than start or stop the
equipment. To stop equipment must enter into “parameter setting” screen and press the button “Manual/
Automatic”.
② Press button “clean data” to realize zero cleaning of oil accumulative weight;
③Press button “pause” to set the working status into pause state, and if press again it will continue with
automatic work.
④ When working status is in manual state, each piece of equipment can be started or stopped alone.
44
Fig.5-3a Window of working status (SYPL15C)
Fig.5-3b Window of working status (SYPL25C)
45
5.5.4 Parameters description
(1) Oil adding proportion: set oil adding amount
(2) Flow rate upper limit: set the maximum feed rate
(3) Flow rate lower limit: set the minimum feed rate
(4) Weight upper limit: set the maximum weight of feed in the hopper.
(5) Weight lower limit: set the zero range of the weight of a empty hopper. When startup, automatic
production is allowed if the load higher than the value. And during production, if the weight of feed in the
hopper is less than this value, the feeding gate will be opened to let feed flow into the feeding hopper.
(6) K1, K2: The flow rate of every nozzle has been calibrated.
(7) Delay time for drum to shutoff (s): after the “Automatic Production“ stopped for the delay time, the
drum be stopped.
(8) Material level adjusting time(s): time for adjusting the flow rate of nozzles when the material level is full
or empty with feed.
(9) Kp, Ti: control parameter. It is not allowed to change the settings at will after adjustment. ( adjustment
can be done under the manufacturer’s guidance ), the recommended value is: Kp: 0.1～0.5, Ti: 16～32.
5.5.5 Other description
(1) The system will be shut down immediately if the load is less than lower limit for more than 20s.
(2) For the last batch of feed, if its weight doesn’t reach the upper limit, the value of upper limit can be
adjusted below the current weight level. The material shall be continuously regulated till emptying material,
and then the equipment can automatic shut down.
(3) When the system is in manual state, motors can be opened to clean out residuals according to the
following order.
Drum motor Variable-frequency feeding motor Feeder gate
(4) When starting the equipment, if the tare weight of hopper greater than lower limit, the computer will
alarm to remind the operator of residues inside the weighing hopper. Handling method: ①discharge the
residues and then press the “clear alarm” button to continue the working procedures; ②Set the lower limit
greater than the displaying weight on instrument and then press the “clear alarm” button to continue the
working procedures.
(5) In production, the yield can be adjusted. Press the “plus yield” key, the nozzle will be turn up a level
and the corresponding feed rate will be increased. Press the “minus yield”, the nozzle will be turn down a
level. New order for capacity adjustment will not be accepted within 10s after press the button for above
mentioned adjustment. And when feed flow is will accordingly reduced or feed is fed into the scale hopper,
the order for capacity adjustment cannot be accepted as well.
46
6 Inspection, repair and maintenance
6.1 Attention points for inspection, repair and maintenance
Besides those mentioned in Chapter 1, following attention points should be obeyed when carrying out
inspection, repair and maintenance.
(1) Whenever inspection, commissioning, repair and maintenance are to be done the power
must be cut off first.
(2) Directly open operating gates and air inlet only can be done when the power is off and the
machine is completely stopped.
(3) Only trained technical personnel is allowed to do works with danger-potential such as parts
replacement and repair.
(4) The replacement or maintenance of electric elements should only be done by trained
personnel.
(5) The machine can only be started when all protection devices, including cover plate,
protecting hood, guard grating, etc. are installed and in good order functionally.
(6) When the safety guard shields or access doors have to be opened or the safety devices
have to be disassembled in order to inspect, adjust, repair and maintain the equipment or
replace the parts, please well negotiate about the required safety attention measures and
work out the safety countermeasures prior to the operations and then carry out the inspection
work.
(7) Be sure that the above said safety devices and guards are installed to their positions after
inspection, adjustment, repair and maintenance.
(8) When operation, installation, repair and maintenance, please be sure the execution mark
boards [ In Process of Maintenance and Inspection] are placed on the workshop gateway, in
front of the electric control cabinet in the control room and near the mixer respectively, so as to
let other people know about it and prevent the motor from accidental staring.
(9) Attention! Improper operation and maintenance may cause accident.
Note: The machine must be operated in the light of operating regulations, and necessary
checking and cleaning should be conducted for each working shift.
The internal of mixer could be cleaned by flushing with material such as corn. It can also be
cleaned by blowing with air if an air-sac blowing device is adopted.
47
6.2 Daily inspection and regular inspection
In daily and regular inspection, stop the machine rapidly and take on proper measures in case
of any abnormality in machine operation.
Re-use the machine after confirming that the machine is recovered to normal operation.
6.2.1 List of daily inspection items (prior to each running or during each running)
No. Position Items Cycle Method Solution
Repair and
1 Air hose Air leakage Everyday Listening
correct it
Check for any abnormal noise Everyday Listening Checking
2 Machine Repair and

Check for any vibration Everyday Inspection
correct it
3 Bearing Check for temperature lower

Everyday Thermometer Checking
than 80℃
Pressure
4 Check for pressure rising Everyday Inspection Checking
guage
Check for temperature lower

Everyday Thermometer Checking
5 Motor than 80℃
Reducing
6 Electric current Everyday Ammeter Cleaning
motor
Solenoid Repair and

7 Check for normal execution Everyday Inspection
valve correct it
Repair and
8 Pipeline Check for liquid leakage Everyday Inspection
correct it
Check Whether the liquid is

9 Nozzle Everyday Inspection Cleaning
atomized
48
6.2.2 List of regular inspection items
No. Position Items Cycle Method Solution
Every two
1 Machine appearance Cleaning Observing Cleaning
weeks
2 Liquid tank Cleaning Every month Cleaning Draining
Filtering out impurities in Every two

3 Filter Observing Cleaning
the liquid weeks
Every two
4 Inside the drum Residues Cleaning Cleaning
weeks
Cleaning
Filling grease
Chain and sprocket
5
wheel Check whether the
Every two
tension state is in good Adjusting
weeks
condition
6 Sealing elements Cleaning Every month Cleaning
Check whether the

Every two
7 Belt and belt pulley tension state is in good
weeks
condition
Check for reliable Every two

8 Shaft coupling Adjusting
connection weeks
Check the nozzle for

9 Nozzle Every week Cleaning
blockage
Note1) The above-mentioned cycle applies 12h a day and 25 days a month. Customers can adjust it by themselves
according to actual conditions
Note2) Three frequently-used greases for lubricating bearing :
①LITEAEP6-077（ASEOL）
②BEACOMPZ（ESSO）
③ARALUBHLP (ARAL)
Gear motor: ISO VG220
49
Note 3) List of current for drums of different power
Model Rated power Rated current Working current
SYPL15C 2.2KW 5.2 A <4.8A
SYPL25C 3KW 6.8 A <6.3A
SYPL35C 5.5KW 11 A <10A
Note: 1.The above mentioned working current is the current of the drum when normally running.
2. If current of motor is larger than the normal working current, it is needed to check the bearings of roller and make
sure the mixer is not overloaded.
3. Exclude the momentary current of machine when startup, and feeding material.
6.2.3 Machine stoppage
(1) Before carrying out any maintenance or repairing work, the machine and other related
equipment must be shut down.
(2) When the machine is under stoppage, attention must be taken to prevent the coating
system from being started by any accidental starting mode.
6.2.4 Mechanical maintenance
(1) Lubricating grease should be replaced regularly for each bearing;
the lubricating grease applied should be the sodium base grease (GB492-65) Zn-3.
(2) When the speed reducer has been operated for 500 h after the first lubricating, the grease
shall be replaced, and afterwards change the grease once after a half-year continuous
operation (8 h working system). If the operating time is long, the intervals of grease changing
can be shortened properly, refer to the operation manual of speed reducer;
(3) All components of liquid adding pipeline shall be maintained according to the operation
manual;
(4) The system shall be cleaned to avoid any blockage or corrosion if long time halt
6.2.5 Pneumatic maintenance
(1) Clean the dust accumulated in the driving mechanism regularly.
(2) Clean the filter core, water cap and oil cup regularly.
(3) The metal parts should be cleaned with mineral oil, and the rubber parts with soap liquid.
Both the oil and water cups should be rinsed in the petroleum solution, but not in acetone,
ethyl acetic ester or toluene solution etc.
50
(4) Check the oil level of the atomizer regularly, and supply it with oil in time once it drops to
close the low-level. It is suggested to adopt 1# turbine oil ISOVG32 (no additive) but not
engine oil or spindle oil.
(5) Check the water level of filter regularly, drain out water in time if water level rises to
approach the filter core, and then close the draining valve immediately when little water is left
in the filter.
(6) All the parts should be handled gently to avoid any collision when disassembling.
51
6.3 Malfunction and troubleshooting
Note: If the machine is suddenly stopped during operation, the motor should be restarted only after the
materials have been discharged. Start up the Mixer with load is not allowed.
(1) Malfunction of main shaft, bearing and seal strip, refer to Table 6-3.
Table 6-3 Malfunction and troubleshooting of main shaft, bearing and seal strip
Trouble Causes Solution
The nut of seal strip is

Tightening the nuts
Material leakage at loose
shaft end The seal at shaft end has

Replace with a new seal.
been aged.
(2) Abnormal noise during mixing , refer to Table 6-4
Table 6-4 Malfunction and troubleshooting for abnormal noise during mixing
Trouble Causes Solution (e.g.)
The fixing screws of motor

Tightening screws.
fan are unfastened
Friction between fan

Adjust the fan hood
blades and its hood.
There is dirt on the fan

Clean up the dirt
hood
Abnormal noise from
The blades of fan is
motor fan during Coating Replace the blade
damaged
Machine oil for motor Fill with proper amount of

bearing is not enough machine oil or butter
Replace the bearing or the

Motor bearing is damage motor (This is the most unlikely
situation)
Abnormal noise from

reducing motor ( not from Bad lubricating Replace the grease
the fan)
52
(3 ) Vibration during coating, refer to Table 6-5
Table 6-5 Malfunction and troubleshooting for vibration during coating
Trouble Causes Solution (e.g.)
The foundation is not level Flat the foundation
Insufficient rigidity of Ensure the foundation with enough

foundation rigidity
Vibration during The foundation bolts are

Tightening bolts
running unfastened
Bad lubricating of roller

Replace the grease
bearing
Roller bearing is damage Replace the bearing
（4）Failures of spraying out liquid or liquid addition with large error, refer to Table 6-6.
Table 6-6 Malfunction and troubleshooting for failures of spraying out liquid or
liquid addition with large error
correct it according to the

Misconnection of pipelines,
schematic diagram;
Reverse rotation of motor, rewiring;
turn on related plug

Pipeline is obstructed,
valve;
Failures of spraying out remove it and clear off

liquid or liquid addition of Nozzle tip is obstructed, the obstruction with a thin
large error, refer to Table pin and clean it;
6-6.
dismount it and check or
Solenoid valve fails to actuate,
replace it by a new one;
Oil tank is lack of liquid, add liquid again;
Electric control or quantitative

Check or replace it by a
control instrument is out of
new one.
control,
53
(5) Failures of pneumatic control, refer to Table 6-7
Table 6-7 Malfunction and troubleshooting for failures of pneumatic control
Air pressure can be

increased by the The spring is broken Replace the spring
pressure-relief valve
There is dirt between

Remove the dirt
attracting faces of iron;
Abnormal noise from the
The electric voltage is
magnet
lower than the rated Adjust the voltage
voltage
Bad wiring of the main Check the electric circuit and

valve have it correct.
The solenoid valve

exhausts air slowly or Cleaning the solenoid valve
The main switch doesn't does not exhaust air
reverse or reverse inflexibly
Check and clean the solenoid
valve. Increase the air
Bad lubricating and low
pressure that supplied to the
air pressure
oil mist lubricator, check for air
leakage.
Regulate the pressure relief

Deficient air supply
valve
Atomization efficiency of
The pressure relief valve
nozzle is not good. Adjust the needle valve to
and the throttle needle
improve atomization efficiency.
valve are locked tightly.
54
6.4 Tools for repair and maintenance
No. Tool name Spec. Function

Tightening bolts, torque for tightening refer to the table of
1 Torque wrench
related parameters..
A group of inner
2 Width (mm): 4~22 Tightening bolts
hexagon spanner
Double-ended Opening width (mm):
3 Tightening bolts and nuts
wrench 8×10, 12×14,17×19
Max. opening width
4 Monkey wrench Tightening bolt M24 on motor base
(mm): 46
A group of socket
5 Tightening bolts and nuts
wrench
6 Clearance gauge Measuring the windage of big bearing
7 Chain block (2T) Hoisting or lifting heavy parts
8 Steel rope Hoisting or lifting heavy parts
9 Scissors Cutting
10 Screwdriver Tightening bolts
11 Ammeter Measuring the current of motor
12 Thermometer Measuring the temperature of motor and bearing
13 Knife Cutting
14 Vernier caliper Length measuring
15 Flexible ruler Length measuring
16 Long straight ruler Length measuring
17 Oil gun Filling oil
18 Iron hammer Knocking
19 Rubber hammer Knocking

Portable electric
20 Drilling hole
driller (0~13mm)
Electrical heating
21 Heating bearing
device for bearing
22 Retainer pliers Retaining rind disassembling
23 Glass cement gun Filing glass cement

24 Multimeter Current and voltage Measuring
25 Hearing needle Checking
26 Scraper Cleaning
27 Metal bush Cleaning
28 Air gun Cleaning

29 Barrel 20L/piece Cleaning (bearing, etc.)
55
6.5 Long-term stoppage
If the machine is to be halted for a long time, it must be thoroughly cleaned both inside and outside and
the dustiness must be removed to avoid rusting of the machine and aging of rubber parts.
6.6 Spare parts
Important note:
Our works is responsible for repairing or replacing parts (exclusive wearing parts) which are faulted due to
manufacturing quality within one year from the date of leaving the factory under normal use and
safekeeping by the customer, excluding the operations not in accordance with the operating instructions
and human factor.
Our works continues to undertake maintenance and repair after one year from the date of leaving the
factory, to ensure normal use of the customer, but the expenses shall be borne by the customer.
6.6.1 Spare parts
Some parts and components in this equipment are worn off gradually when in use. If these parts are still
used after worn to a certain degree, the property of equipment will be affected and dangerous accidents
will occur probably. Therefore, these parts and components shall be replaced timely after used for a
certain period. The spare parts in this Operation Manual is also called wearing parts.
Whether the spare parts can be ordered timely and accurately will influence your production. So in order
to purchase right spare parts, when place an order, please mention the corresponding serial number,
code, description of the spare part and the quantity needed in the order list (see Section 7.3 Ordering list
of spare parts). And provide us the order list via mailing or e-mail; if possible, please attach a sketch of the
spare parts you require.
6.6.2 Spare part list
3 2
4
5 6
Fig.6-1 Schematic diagram of Spare parts of SCCJ differential gravimeter
56
Table 6-8 List of Spare parts of SCCJ differential gravimeter
Delivery
No Muyang Qt Classifica Replacemen
Model Part code Part name Supplier cycle
. code y tion t frequency
(month)
SYPL15C, QGSN2 G0106010 Wuxi

1 Cylinder 1 2 1 B
25C, 35C 63×100B.CA 0011 Hengli
SYPL15C, Bearing with DAE0905

2 UCF206 2 2 1 B
25C, 35C pedestal 0601
SYPL15C, Quick G0401010 Wuxi

3 PC10-02 5 2 2 B
25C, 35C connector 0014 Hengli
SYPL15C, PU10.0-8.0×200 G0502010 Wuxi

4 Hose Φ10 1 2 2 B
25C, 35C BU 0010 Hengli
SYPL15C, G0301010 Wuxi

5 AC3010-03D Air unit 1 2 1 B
25C, 35C 0004 Hengli
Silencing
SYPL15C, G0208010 Wuxi
6 ASN2-01 throttle valve 2 2 1 B
25C, 35C 0002 Hengli
G1/8
SYPL15C, Solenoid G0202010 Wuxi

7 VF3130-4D-02 1 2 1 B
25C, 35C valve 0007 Hengli
SYPL15C,25 Weighting Q1502000 Ningbo

HSX200 3 2 1 B
C cell 2 Keli
8
Weighting Q1503000 Ningbo
SYPL35C HSX-A300KG 3 2 1 B
cell 1 Keli
Note:
1. Parts manufactured by Muyang;
2. Parts purchased from Muyang suppliers;
Replacement frequency: A. within one year; B. One year or longer;
Note6：The codes in this spare part list and those in the following component parts lists only suitable for
the mixers made of carbon steel. Mixers made of #304stainless steel, #304 stainless steel wiring plate
and 316L anti-acid stainless steel are also available, but the codes for parts will be different and the exact
codes depend on the Contract.
57
1 2 3
6 5 4
Fig.6-2 Schematic diagram of Spare parts of TWLD Belt Feeder
Table 6-9 Schematic list of Spare parts of TWLD Belt Feeder
Deliver
Classificatio Replacemen
No. Model Part code Part name Muyang code Qty Supplier y cycle
n t frequency
(month)
4×560×2834( e PVC Belt Taizhou
SYPL35C U150109001 1 2 1 B
dge width 80) with edge Taifeng
1
4×440×2834( e PVC Belt Taizhou
SYPL15C,25C U150109002 1 2 1 B
dge width 80) with edge Taifeng
Chain
SYPL35C GB/T1243 KAA160054 1 General 2 1 B
16A-1×54
2
Chain
SYPL15C,25D GB/T1243 KAA100080 1 General 2 1 B
10A-1×80
Bevel wheel
SYPL35C R57DT90L4/VS reducing R03040068 1 SEW 2 1 B
3 motor
Cycloidal Rexnor
SYPL15C,25C BWVP11-29-1.1 R01030007 1 2 1 B
reducer d
Small
TWLD0041001
SYPL35C TWLD45.0-10 sprocket 1 Muyang 1 1 B
0
wheel
4
Small
TWLD0021000
SYPL15C,25C TWLD20-4 sprocket 1 Muyang 1 1 B
1
wheel
Big sprocket TWLD0041000
SYPL35C TWLD45.0-06 1 Muyang 1 1 B
wheel 6
5
Big sprocket TWLD0021000
SYPL15C,25D TWLD20-5 1 Muyang 1 1 B
wheel 2
Ball bearing
SYPL35C UCF209 with square DAE09050901 4 2 1 B
pedestal
6
Ball bearing
SYPL15C,25C UCF206 with square DAE09050601 4 2 1 B
pedestal
58
1 2 3
4 5 6
Fig.6-3 Schematic diagram of SYPL liquid adding pipeline
Table 6-10 List of SYPL liquid adding pipeline
Deliver Replacem
Muyang Qt Classific
No. Model Part code Part name Supplier cycle(mon ent
code y ation
th) frequency
SYPL15 Pressure
1 C、25C、 YPF100A gauge H04050003 1 Muyang 2 1 B
35C (0-2.5MPa)
SYPL15 S010114001
2 Y-filter DN15 Filter 1 Muyang 2 1 B
C、25C 02
D101H004 Pneumatic ball G02010100 Italy

1 2 1 B
（DN15） valve 001 OMAL
SYPL15
3
C、25C、 VF3130-4D- Switch solenoid G02020100 Wuxi
1 2 1 B
35C 02 valve 007 Hengli
SYPL15 LC-WBU151/
Flowmeter H04040059
C、25C D1
4 1 Muyang 2 1 B
SYPL35 Flowmeter( incl
LC12-A15 H04040031
C ude filter)
SYPL15
S010102001
5 C、25C、 QQ41M-16 Ball valve 1 Muyang 2 1 B
91
35C
A-liquid
SYPL15 G02029900 Wuxi
6 adding Blowing 1 2 1 B
C、25C 001 Hengli
system
59
Fig.6-4 Schematic diagram of spare parts of SYPL Liquid storing and delivering system
Table 6-11 List of spare parts of SYPL Liquid storing and delivering system
Deliver
Replacement
No. Part code Part name Muyang code Qty Supplier Classification cycle
Model frequency
(month)
SYPL15C、 Solenoid Solenoid Italy
1 H03020011 1 2 1 B
25C、35C valve 9016 valve OMAL
SYPL15C、 Ball valve

25C、35C D15 carbon
2 GB/T3287 S01010201501 1 Muyang 2 1 B
steel (screw
fitting)
25C D25 carbon
GB/T3287 S01010202501
steel (screw
fitting)
3 3 Muyang 2 1 B
SYPL35C Ball valve
D32 carbon
S01010203201
steel (screw
fitting)
4 Q11F-16 S01010205001 1 Muyang 2 1 B
25C、35C DN50
SYPL15C Oil pump

CB-B10JZ M08010007
assembly
5 SYPL25C CB-B16 Gear pump M08010099 1 Dali 2 1 B
SYPL35C Gear pump
CB-B32JZ M08010022
assembly
SYPL15C、 Oil
6 25C、35C CB-B40 absorption S01011204001 1 Dali 2 1 B
gear pump
60
·
Fig.6-4 Schematic diagram of spear parts of SYPL15C, 25C Drum coater
Table 6-11 List of spear parts of SYPL15C, 25C Drum coater
Replaceme
No Suppli Classificati Delivery
Model Part code Part name Muyang code Qty nt
. er on cycle(month)
frequency
Vertical
SYPL15C Easyto
1 EA-225-D hold-dow Q02010016 1 2 1 B
, 25C ol
n handle
SYPL15C SYPL0029001 Muya

2 SYPL25A.01.05 Roller 4 2 1 B
, 25C 3 ng
BWD11-11-2.2-B
SYPL15C Cycloidal R01050001 Rexno
3 3 1 2 1 B
reducer rd
SYPL25C BWD12-17-3 R01060005
SYPL15C V-belt Muya

4 GB/T11544-1997 PAB3912 1 2 1 B
, 25C B3912 ng
SYPL15C Side SYPL0049000 Muya

5 SYPL15A.01.15 1 2 1 B
, 25C wheel 4 ng
61
Fig.6-5 Schematic diagram of spear parts of SYPL35C Drum coater
Table 6-12 List of spear parts of SYPL35C Drum coater
Delivery
Muyang Qt Classificati Replacemen
No. Part code Part name Supplier cycle(mont
Model code y on t frequency
h)
Vertical
1 SYPL35C EA-225-D hold-down Q02010016 1 Easytool 2 1 B
handle
Supporting SYPL00910
2 SYPL35C SYPL35.01-07 4 Muyang 2 1 B
wheel 083
TR78-Y5.5-4P-15. Gear
3 SYPL35C JX00000940 1 Tongli 2 1 B
6-M6 reducer
V-belt
Samsun
4 SYPL35C (triangle-belt)-SPB V-belt PAE5380 1 2 1 B
g
5380
SYPL00490
5 SYPL35C SYPL15A.01.15 Side wheel 1 Muyang 2 1 B
004
62
1 2 3
Fig.6-6 Schematic diagram of spear parts of SYPL coating pipeline
Table 6-13 List of spear parts of SYPL coating pipeline
Deliver
No Classificati cycle Replacement
Part code Part name Muyang Qty Supplier
. Model on (month frequency
)
SYPL15 PVC_three-way_D2
Three-way S021202002 1
C 0
1 2 1 B
SYPL25 G0401020005
KQ2T12-10 Three-way 1 ＳＭＣ
C 2
SYPL15
2
C
Air
SYPL25 1/4 atomizing
2 Q2101050005 3 Muyang 2 1 B
C JN-SS+SUE45-SS spraying
nozzle
SYPL35
5
C
SYPL25 Quick G0401020002

3 KQ2T10-12 1 ＳＭＣ 2 1 B
C connector 0
63
Fig.6-7 Schematic diagram of spear parts of SYPL side wheel
Table 6-14 List of spear parts of SYPL side wheel
No. Part code Part name Qty Material Muyang code Remark
1 SYPL15A.01.15.01-02 Rubber wheel 1 Polyurethane SYPL00410018
2 GB/T5783 Bolt M8×16 1 AAD0801601
3 SYPL15A.01.15-05 Shaft end retaining ring 1 Q235-A SYPL00111303
4 SYPL15A.01.15.01-01 Iron core wheel 1 HT200 SYPL00410017
5 GB/T 292 Bearing 7205B 2 DAA00720502
6 SYPL15A.01.15-04 Shim 1 -2/Q235-A SYPL00410016
7 SYPL15A.01.15-02 Retaining ring 1 Q235-A SYPL00410014
8 SYPL15A.01.15-01 Shaft 1 20 SYPL00410013
No. Part code Part name Qty Material Muyang Remark
1 NPT1/4×φ12 Sleeve type rectangular connector 1 Q1903000001
2 SYPL15A.01.03.01-03 Connecting tube 1 Φ20/Q235-A SYPL00110030
3 1/4 JN-SS+SUE45-SS Air spraying nozzle 1 Q2101050005
4 PC10-02 Quick connector 1 G04010100014
5 Quick connector_PUL10 Quick connector 1 G04010103010
64
Fig.6-8 Schematic diagram of spear parts of roller
Table 6-15 List of spear parts of roller
1 SYPL25A.01.05-01 Shaft 1 φ60/45 SYPL00210045
2 GB/T276 Bearing 6010-RS 2 DAA00011000
3 SYPL25A.01.05.01 Wheel 1 SYPL00291300
4 GB/T894.1 Retaining ring 50 1 GAH05001
Fig.6-9 Schematic diagram of spear parts of V-belt
Table 6-16 List of spear parts of V-belt
1 GB/T11544 V-belt B3150 6 PAB3912
2 SYPL25A.01-07 Belt pulley 1 HT200 SYPL00211008
65
6.6.3 Ordering list of spare parts
Ordering list of spare parts
Model of
Ex-works
Coating Power
No.
System
No. Part code Muyang code Part name Qty Remarks
Note: This list can be copied or made into electronic form.
66
7 Appendix
7.1 Attached documents
No. Designation Unit Qty Remarks
1.Drum
1 Operation manual of reducing motor Copy 2 assembly
2. Belt feeder
2 Operation manual Copy 1
3 Attached documents Copy 1
4 Quality certificate of product Copy 1
5 Sheet of customer's feedback information Copy 1
7.2 Contract information
Company name Address/telephone/fax
Add: 1, Muyang Road, Yangzhou, Jiangsu,

China
Jiangsu Muyang Group Co., Ltd P. C.: 225127
Tel: +86-514-87848880
Fax: +86-514-87848686
67
7.3 Muyang SYPL(C) Continuous Type Liquid Coating System (list of operation
manuals)
Equipment designation: Muyang SYPL(C) Continuous Type Liquid Coating System.
REV of the original edition: September, 2010
Revised
Revision
version Item Description Pages Revision date Remarks
person
number
0 I Original edition All September, 2010
a 3D and Principle diagram, form

a 2-3~2-8
content
b 4-4~4-6
1 II b Revise flange and scaled drawing June, 2012
c 4-8~4-14
c Revise electric principle diagram
d 6-8~6-17
d Renew spare parts list
10
68

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Muyang SYPL(C) Continuous Type Liquid

1 Safety attention points ............................................................................................................................ 1

1.1 Environment conditions ....................................................................................................................... 1

1.2 Description of warning marks .............................................................................................................. 1

1.3 Description of safety marks ................................................................................................................. 2

1.5 Safety attention points in transport, storage and installation ............................................................... 4

1.7 Personal protection ............................................................................................................................. 7

1.9 Other attention points (environmental protection measurements) ..................................................... 10

2.1 Application and adaptability ................................................................................................................ 11

2.2 Features ............................................................................................................................................. 11

2.3 General outline and main structure feature ........................................................................................ 11

2.3.1 Overall structure ....................................................................................................................... 11

2.3.2 Working principle ...................................................................................................................... 11

2.3.3 Main components and structure features ................................................................................ 12

2.4 Production process (feeding and discharging) (Fig.2-8) .................................................................... 19

2.4.1 Feeding ................................................................................................................................... 19

2.4.2 Discharging ............................................................................................................................. 19

3 Specification of Coating System ........................................................................................................... 20

3.1 Basic Specifications ........................................................................................................................... 20

3.1.1 Working condition .................................................................................................................... 20

3.2 Main technical parameters ................................................................................................................ 22

3.2.1 Technical parameters of liquid coating system ........................................................................ 22

3.2.2 Model composition and its meaning ........................................................................................ 22

4 Transport, installation and adjustment .................................................................................................. 24

4.1 Transport ........................................................................................................................................... 24

4.2 Mechanical installation ...................................................................................................................... 25

4.3 Electric installation ............................................................................................................................. 30

5.1 Attention points for operations ........................................................................................................... 39

5.2 Functional inspection prior to test-run................................................................................................ 39

5.3 Commissioning .................................................................................................................................. 39

5.4 Use and operation ............................................................................................................................. 40

5.5 Operation of control system............................................................................................................... 41

5.5.1 Control system composition .................................................................................................... 41

5.5.2 Attention points ........................................................................................................................ 41

5.5.3 Operation procedures.............................................................................................................. 41

5.5.4 Parameters description ........................................................................................................... 46

5.5.5 Other description ..................................................................................................................... 46

6 Inspection, repair and maintenance...................................................................................................... 47

6.2 Daily inspection and regular inspection ............................................................................................. 48

6.2.2 List of regular inspection items ................................................................................................ 49

6.2.3 Machine stoppage ................................................................................................................... 50

6.2.4 Mechanical maintenance ......................................................................................................... 50

6.2.5 Pneumatic maintenance .......................................................................................................... 50

6.3 Malfunction and troubleshooting ........................................................................................................ 52

6.4 Tools for repair and maintenance ...................................................................................................... 55

6.5 Long-term stoppage .......................................................................................................................... 56

6.6 Spare parts ........................................................................................................................................ 56

6.6.1 Spare parts .............................................................................................................................. 56

6.6.3 Ordering list of spare parts ...................................................................................................... 66

7.1 Attached documents .......................................................................................................................... 67

7.2 Contract information .......................................................................................................................... 67

1.1 Environment conditions

． Ambient temperature range (-10~+40°C)

． Relative humidity range: 30%~85%

． Altitude: less than 1000m

． Guarantee indoor cleaning and ventilation

1.2 Description of warning marks

This mark expresses that in order to avoid death and serious

This mark expresses that in order to avoid potential dangerous

This mark expresses that in order to avoid slight wound and