Rbi Analysis

AIMS - RBI
Equipment [V-1601-Shl [Separator, Regeneration Gas, shell]] RBI Analysis Data

V-1601-Shl [Separator, Regeneration Gas, shell]
Analysis Date: 14/10/2014
Frequency of Inspection: 19.33308 M
WASCO \ CPF \ CPF-III \ CPF-III-PRD \ CPFIIIMSU-16 \ Z-1601A \ V-1601 \ V-1601-Shl \ V-1601-Shl
Risk Analysis
Probability of failure
Analysis Items
Item Value
Internal Corrosion Rate
1.0 - 4.9 MPY
External Corrosion Rate "Pitting"
< 5.0 MPY
Erosion
Vf < Vd : No erosion
Cavitation
dp < 0.5 BARG
Creep
No creep
Vibration Fatigue
Not considered significant
Thermal Fatigue
Operating life < 30% Design life
Stress Corrosion Cracking
Improbable under any foreseen conditions
Wet H2S Cracking
Severity is very low or Severity is either low or

moderate and design complies with DEP 31.22.10.32Gen., Appendix 4 or Severity is High and design
complies with DEP 31.22.10.32-Gen,. Appendix 4
High Temp. Hydrogen Attack
Not Susceptibility
Low Temp. Embrittlement
N/A
High Temp. Embrittlement
Not susceptible under any foreseeable conditions
Process Fouling
Non-Fouling service
Probability
Occasional
Consequence of failure
Analysis Items
Item Value
Business Impact
$100K - $1M
Environment Impact
No-Minor Damage
Worker Safety Impact
Likely Lead To Single Fatality
Population Safety Impact
Major Injury - LTI
Reputation Impact
Minor-Considerable Impact
Safe Guards Business
No
Safe Guards Environment
Yes - Remediate
Safe Guards Worker
Yes - Remediate
Safe Guards Population
Yes - Remediate
Safe Guards Reputation
No
Severity Business
$100K - $1M
Severity Environment
No Impact
Page 1 of 3 - 5/12/2015 1:09:41 PM
Severity Worker
Major Injury - LTI
Severity Population
Minor Injury - First Aid
Severity Reputation
Minor-Considerable Impact
Location Factor
In a general plant area or tank farm adjacent to plant
Fluid Characteristics
Hydrocarbons and other fluids neither toxic nor

hazardous
Inventory Impact
An inventory of hazardous substances less than shown

in description
Fluid Pressure
Fluid Pressure Hazard - The system or item Operating

Pressure is greater than 30 barg
Criticality Ranking
High
Confidence Level
Degradation rate is < design DR
Age Factor
New
Inspection Grade
Grade 2
Recommendations
Recommendations
Title
Target Date
Labor Name
Status
-UT and VT inspection shall be performedInspection

The vessel should be inspected internally
Methodology
before the 1st of January 2015, using UT, VT
and MT or PT techniques
6/1/2015 Mohamad
12:00:00 AM Hassan
Not Started
1. Insure that all recommendations mentioned HSE

for Node 7 in the attached part of the HAZOP
study are accomplished for lowering the rank
of risk.2. Control of all ignition sources which
could lead to fire or explosion.3. Safety color
coded signs "Authorized Persons Only" to
reduce the personell exposure factor should
be available.4. All Fire Fighting equipment
availability to be assured for 100%.5.
Availability and calibration of all gas detectors
to be assured frequently, reports of calibration
should be sent to the RBI team for better risk
ranking.6. Emergency response procedures to
be frequently practiced.7. Assure that
evacuation, escape, and rescue plan is
fequently practiced.8. Assure that a
reasonable number of BA set made available
in the affected areas.9. Assign a fire watcher
when hot work/welding is performed, the fire
watcher shall:9.1. Be equipped with a portable
radio for communication with CCR9.2. Have
fire-extinguishing equipment readily available
and be trained in its use.9.3. Be familiar with
facilities for sounding an alarm in the event of
a fire.9.4. Watch for fires in all exposed areas,
try to extinguish them only when they are
obviously within the capacity of the equipment
available, or otherwise sound the
alarm.9.5.Maintain the fire watch at least a
half hour after completion of welding or cutting
operations to detect and extinguish possible
smoldering fires.
2/27/2014 Ismaeil
12:00:00 AM Hawash
Late
Page 2 of 3 - 5/12/2015 1:09:41 PM
1. The inventory battary limits to be reviewed Management Of

for re-design.2. Tie-in F&G detection system Change
with ESD system considering gas-detection
confirmation actions.3. The ESD system, F&G
system, & DCS to be segregated with a
stand-alone configurations.
- Install automatic CO2 suppression system.
2/27/2014 Ismaeil
12:00:00 AM Hawash
Late
1. Thorough analysis for the PH of the

water.2.The partial pressure of CO2, pH and
temperature are critical factors, partial
pressures of CO2 should be decreased inorder to avoid low PH condensates which
leads to higher rates of corrosion.
2/27/2014 Hesham
12:00:00 AM Ghazy
Late
1. Determine the water dew-point temp. of the Operation Guide

feed and outlet gas, and then use the
industrial standard calculations in order to
enhance the internal corrosion rate and due to
CO2 content and water factor.2. Make sure
that all the operating parameters are all within
the design figure with normal operation.3.
Make sure that the ESD and BDV valves
responses are adequate for reducing the
severity of any upcoming accident event.
2/27/2014 Ismaeil
12:00:00 AM Hawash
Late
1. Calibrate all the flame detectors and the

hydrocarbons gas detectors.2. Functional
check on all FiFi equipment.
2/27/2014 Abubakr
12:00:00 AM Thabet
Late
Page 3 of 3 - 5/12/2015 1:09:41 PM
Corrosion
Management
CM Report

Rbi Analysis

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AIMS - RBI

Equipment [V-1601-Shl [Separator, Regeneration Gas, shell]] RBI Analysis Data

Frequency of Inspection: 19.33308 M

WASCO \ CPF \ CPF-III \ CPF-III-PRD \ CPFIIIMSU-16 \ Z-1601A \ V-1601 \ V-1601-Shl \ V-1601-Shl

Internal Corrosion Rate

1.0 - 4.9 MPY

External Corrosion Rate "Pitting"

< 5.0 MPY

dp < 0.5 BARG

Not considered significant

Operating life < 30% Design life

Stress Corrosion Cracking

Improbable under any foreseen conditions

Wet H2S Cracking

Severity is very low or Severity is either low or

High Temp. Hydrogen Attack

Low Temp. Embrittlement

High Temp. Embrittlement

Not susceptible under any foreseeable conditions

Worker Safety Impact

Likely Lead To Single Fatality

Population Safety Impact

Major Injury - LTI

Safe Guards Business

Safe Guards Environment

Safe Guards Worker

Safe Guards Population

Safe Guards Reputation

Page 1 of 3 - 5/12/2015 1:09:41 PM

Major Injury - LTI

Minor Injury - First Aid

In a general plant area or tank farm adjacent to plant

Hydrocarbons and other fluids neither toxic nor

An inventory of hazardous substances less than shown

Fluid Pressure Hazard - The system or item Operating

Degradation rate is < design DR

-UT and VT inspection shall be performedInspection

1. Insure that all recommendations mentioned HSE

Page 2 of 3 - 5/12/2015 1:09:41 PM

1. The inventory battary limits to be reviewed Management Of

1. Thorough analysis for the PH of the

1. Determine the water dew-point temp. of the Operation Guide

1. Calibrate all the flame detectors and the

Page 3 of 3 - 5/12/2015 1:09:41 PM

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