Thermodynamics of The Single-Step Synthesis
Thermodynamics of The Single-Step Synthesis
Thermodynamics of The Single-Step Synthesis
),
A detailed thermodynamic analysis of single-step synthesis of dimethyl ether (DME) from syngas
has been performed. From experiments and theoretical calculations, a suitable thermodynamic model based
on Reids thermodynamic data and the Soave-Redlich-Kwong equation of state was determined. Using this
model, a careful analysis of direct synthesis of dimethyl ether from syngas was carried out. Reaction synergy in the synthesis can greatly improve CO conversion and DME yield. Lower temperatures and higher
pressures favor higher CO conversion and DME yield. Compared to methanol synthesis, however, the temperature has a smaller effect on the reaction. The direct synthesis of dimethyl ether can exploit CO-rich
syngas efficiently due to the maximum DME yield obtained at H2/(CO+CO2) mole ratio =1. A small amount
of CO2 in the reactant mixture has little effect on the reaction. Under conditions of H2/(CO+CO2) feedstock,
water in the system can improve the reaction performance.
Key words: dimethyl ether; methanol; syngas; chemical equilibrium
Introduction
Dimethyl ether (DME) is a useful building block for
producing important chemicals such as dimethyl sulfate
and high-value oxygenated compounds. DME is also
used as an aerosol propellant in many products including
hair spray, perfumes and shaving cream, as a consequence of its more environmentally-benign properties
compared to other propellants[1, 2]. Furthermore, DME has
drawn more attention as an alternative clean fuel for the
diesel engine[3,4]. DME has excellent behavior in compression ignition combustion, possessing a cetane number
of over 55, and zero sulfur content. Engine tests carried
out by Amoco and Haldor Topsoe amongst others have
indicated that with minor fuel system modification, engine operation with a thermal efficiency equivalent to
Received: 2002-12-04; revised: 2003-07-11
90.4 kJ/mol
(1)
41.0 kJ/mol
(2)
2CH3OH
1 Calculation of Chemical
Equilibrium Constants
in which A and B represent reactants, and L and M represent products. vA, vB, vL, and vM are the corresponding
stoichiometric coefficients. At the constant pressure, the
relationship between the equilibrium constant and temperature is given for an ideal gas by the Van Hoff
equation:
w ln K f
'H R0
(5)
2
wT p RT
where R is the ideal gas constant. By integrating Eq. (5),
we obtain
ln K f ln K f ,298.15K
T
298.15K
where
ln K f ,298.15K
'G 0f ,298.15K
'H R0
dT
RT 2
'G 0f ,298.15K
298.15 R
(6)
(7)
Table 1
0
'H R0 'H R,298.15K
298.15K 'C p dT
(9)
0
in which 'H R,298.15K
is the standard reaction heat at
/(J mol
1
1
K )
(11)
A0i A1i (T / K)
(12)
A0i
2
A
A
A1i 2i sinh 2i
T / K
T / K
2
A
A
(13)
A3i 4i cosh 4i
T / K
T / K
The values of the related coefficients can be readily
obtained from Refs. [5-7].
In addition to theoretical calculations using the standard reaction heat and isobaric heat capacities, many empirical correlations have also been developed through
experimental study. Some of these empirical correlations
are summarized in Tables 1-3.
9143.6
3921
7.971lg(T / K) 2.499 u 103 (T / K) 2.593 u 107 (T / K) 2
lg K fCO 10.20
T /K
3981
7.411lg(T / K) 2.403 u 103 T / K 2.15 u 107 (T / K) 2
lg K fCO 8.729
T /K
K fCO
(8)
ln K f
ln K f ,298.15k d ln K f
169
References
[8]
[9]
[9]
170
References
3748.7
9.2833lg(T / K) 3.1475 u 103T / K 4.2613 u 107 (T / K)2
T /K
lg K fCO
13.8144
lg K fCO
5139
12.621, K fCO
T /K
lg K fCO
28.18
98 475
2.52 u 1013 u exp
1
RT /(J mol )
[10], [11]
16 251.2
7.97ln(1.8T / K) 0.0032 u 1.8T / K 2.1 u 107 (1.8T / K)2
1.8T / K
Table 2
[12]
Empirical correlations for the chemical equilibrium constant of water gas shift (WGS)
Empirical correlations
K f WGS
[5]
References
5639.5
49 170
1.077ln(T / K) 5.44 u 104 T / K 1.125 u 107 (T / K) 2
exp 13.148
T
/
K
T / K) 2
(
4578
, lg K f WGS
T /K
ln K f WGS
4.33
lg K f WGS
1.2777
lg K f WGS
lg K f WGS
1.2777
1.2777
[13]
2167
0.5194lg(T / K) 1.037 u 103 T / K 2.331 u 10 7 (T / K) 2
T /K
[9,5]
2167
0.5194lg(T / K) 1.037 u 103 T / K 2.331 u 107 (T / K) 2
T /K
2073
2.029 , ln K fWGS
T /K
4.33
8240
, ln K f WGS
1.8T / K
4.33
4578
T /K
[5]
[10,12,9]
2167
0.5194lg(T / K) 1.037 u 103 T / K 2.331 u 107 (T / K) 2
T /K
Table 3
[5]
References
ln K fDME
26.64
4019
3.707ln(T / K) 2.783 u 103 T/K + 3.8 u 10-7 (T / K) 2 6.561 u 104 /(T / K) 2 26.64
T /K
[14]
ln K fDME
13.36
2835.2
1.68ln(T / K) 2.4 u 103 T / K 2.1 u 107 (T / K)2
T /K
[12]
171
Kf
pL
)Q L (
pM
pq
)Q M
ILvL IMvM pq
pq
vA vB
IA IB ( pA )Q A ( pB )Q B
pq
vM
P Q L Q M Q A Q B ILvL IMvM yLvL yM
)
pq
IAvA IBvB yAvA yBvB
KI K p
(15)
1 V RT wp
dV ln Z
ln Ii
(16)
RT f V wni T ,V ,n
j
P-R equation
SRK equation
Comparison of calculations based on the P-R equation and the SRK equation
yH 2
yCO
yCO2
yH 2 O
yCH3OH
yCH3OCH3
0.2634
0.2701
0.0077
0.0085
0.0871
0.0889
0.0364
0.0340
0.0183
0.0169
0.1101
0.1095
2 Determination of Thermodynamic
Model
2.1 Experimental setup
phase flows through a needle valve and enters a normal-pressure gas-liquid separator. The liquid product
(methanol) is weighed. The composition of the gas released from the liquid is also analyzed by gas chromatography and its flow rate is measured with another
wet-flow meter.
The reactor is an isothermal fixed-bed reactor with a
diameter of 15 mm and a length of 1100 mm. Five
thermocouples ( 0.5 mmh90 mm) are fixed at the two
ends, and to the upper, middle and lower parts of the reactor, to control and display the temperature in the reactor.
The temperature in the reactor is controlled by an
XMT-400 type intelligent temperature controller, produced by Beijing Chaoyang Automation and Instrument
Factory. The flow rates of H2 and CO are measured and
172
3, Hydrogen;
2, Nitrogen;
7, Check valve;
8, Preheater;
9, Pressure gauge;
12, Separator;
10, Reactor;
controlled by D08-2B type mass flow controllers manufactured by Beijing Jianzhong Machine Factory.
A C301 commercial catalyst was used in the experiment. The catalyst charge was 88.0 g. The catalyst was
reduced with a mixture of H2 (3.4%) and N2 (96.6%) under 0.1 MPa. The flowrate of the reducing gas was 50
mL/min. Gases used in the experiment were: H2 (99.9%),
CO (95.8%CO + 4.2%CO2), N2 (99.999%), He (carrying
gas in gas chromatograph, 99.995%).
The influence of syngas space velocity on CO conversion at 528 K and 6 MPa has been studied in the reactor.
The composition of the syngas was nH2 nCO CO2 = 2.12.
173
The calculated results of the effects of pressure on the reaction at 523 K, nH2nCO+CO2=2.0 are shown in Fig. 10
and Fig. 11.
174
An increase in the proportion of H2 in the reactant mixture favors CO conversion, which is the opposite of the
case for the water gas shift reaction. The reaction order
for the methanol synthesis reaction is 2, whilst for water
gas shift the reaction order is 1. An increase of H2 conversion in the reactant mixture will therefore greatly favor the total reactions. In the synthesis of DME, if the H2
fraction is low, CO conversion increases rapidly, and at a
certain value, CO conversion approaches 98.0%. In
methanol synthesis, however, CO conversion continuously increases with increasing H2 content.
Although an increase in H2 favors more CO conversion, this does not mean that increased H2 also favors
equilibrium productivity. The calculated results for
methanol equivalent productivity of DME and methanol
synthesis versus nH2nCO+CO2 are shown in Fig. 13.
The maximum production of methanol is obtained at
nH2nCO+CO2= 2, which is the stoichiometric mixture in
methanol synthesis, Fig. 13. However, in DME synthesis,
the maximum of CO conversion, DME yield and total
yield of methanol and DME appear at nH2nCO+CO2= 1.
Therefore, the thermodynamic calculations indicate that
CO-rich synthesis gas as the feedstock in DME will give
higher total yields of methanol and DME.
3.4 Effect of the proportion of CO2 in the reactant
mixture on reaction equilibrium
Figure 14 shows that the conversion of CO and H2 decreased only slightly with increasing CO2 content. The
conversion of CO and H2, the yield of DME and the total
yield of methanol and DME all show little change. The
thermodynamic study indicates that a reactant mixture
with a certain amount of CO2 has only a slight effect on
reaction. Accordingly, CO2 can be included in the reactant in the same manner as an inert gas. CO2 has a high
heat capacity, and can be used to regulate the temperature
of the bed and to improve the stability of the catalyst. In
addition, a certain amount of CO2 can prevent the water
gas shift reaction and improve the DME selectivity.
3.5 Effect of H2O
175
4 Conclusions
Various methods of calculating the equilibrium constants
for the direct synthesis of DME are compared, and a systematic experimental study of the thermodynamics of
methanol synthesis has been carried out in a fixed-bed
reactor. A thermodynamic equilibrium model using
Reids thermodynamic data and the SRK equation gives
results that agree well with the experimental data. From
an analysis of the thermodynamic trends in the direct
synthesis of DME, the following conclusions can be
drawn:
1) Reaction synergy in the direct synthesis of DME can
greatly improve CO conversion, the DME yield and the
176
References
C 0p
'C 0p
f
'G 0f ,298.15K
'H R0
0
'H R,298.15K
p
R
T
V
y
Z
I
v
'H 0f ,298.15K
Kf, KI , Kp
Kf,298.15K
n
P
pq
Nomenclature
A0,A1,A2,A3,A4
Equilibrium constants
Equilibrium constant under the ideal gas state
Mole number
Partial pressure, MPa
Pressure, MPa
Ideal gas constant, 8.314 J/(molK)
Absolute temperature, K
Mole volume, m3/mol
Mole fraction
Compression factor
Fugacity coefficient
Stoichiometric coefficient