Headgasket Case History PDF

An Actual FirstLooktm Case History
An automobile was brought into Ferraris Auto Repair in Syosset, Long Island, New York. The
technician Jeff Kogan both uses and teaches the FirstLooktm Automotive Engine Diagnostic
Sensor model ADS ES 100. The customer complained of a rough engine. Jeff did a quick cold
crank pre-test of the vehicles engine with the FirstLook Sensor to determine the base condition
of the engine. Jeff was looking particularly at relative compression and valve condition on this
four cylinder engine.
It was immediately noted that the engines exhaust pulse pattern was very irregular. Two
cylinders showed essentially no exhaust pulse at the times they should have occurred. There was
clearly a compression problem in the basic engine. The customer was advised of a major engine
problem. Since the vehicle was still under warranty, it was suggested that he take it into the
dealer for repairs, which he did do.
The first thing the dealership service department did was to plug into the vehicles OBC system
and pull the codes. However, as we have seen many times, the on-board computer is unable to
tell the mechanic if he is dealing with a bad cylinder or valve problem.
OBD codes are very useful if the condition of the engine is fundamentally good. However, if
there are problems with compression, cam shaft timing, cam lobe wear, or valve condition,
the OBD system can seriously mislead the diagnostician.
Three attempts were made to fix the vehicle based on the computer codes generated by the OBD
system. On the second and third tries OEM Tech Service was called and they recommended
additional parts which were replaced in futile attempts to fix the problem.
Yet the very first item on the repair order was mechanic states compression or valve problem.
It was only on the fourth job order in the dealership that compression and leak down were tested,
which ultimately verified that the initial diagnosis from a two minute FirstLook examination of
exhaust pulse data was indeed correct. The head gasket was replaced, and the reassembled
engine ran smoothly. The problem was finally solved!
However, it should be noted that this car was out of the customers hands for more than two
weeks. This inconvenience to the customer does not include the man-hours wasted and the
numerous parts that were needlessly put into the car before the job was done.
To Summarize: An accurate diagnosis of base engine condition can allow for the technician to
make a better decision as to what branch of the diagnostic fault tree one needs to go to next. The
FirstLook Automotive Engine Diagnostic Sensor allows for a decision early in the process to
either proceed with OBD diagnostics, or to go directly to the mechanics of compression and leak
down testing to confirm the initial exhaust pulse data indications. In the case of this car it would
have saved many hours and many dollars in parts and labor that were clearly not needed. But
most importantly, it would have served the customer so much better!
Received from: Jeff Kogan, Mechanic at Ferraris Auto Repair

Syosset Long Island, New York
ACTUAL LIST OF PARTS AND JOBS PERFORMED BY OEM ON VECHILE.

Automobile / 4 Door Sedan / 4 cylinder engine
Time spent in shop 12/29/04 to 01/12/05
Received by shop with write up of bad head gasket as diagnosed by Ferriars Auto Repair,
Syosset Long Island, New York Per mechanic Jeff Kogan
Job #1
Customer states engine is running rough. Service engine light is on.
Told by outside shop possible head gasket or valve problem?
Internal failure
Performed E.F.I. consult data test settings codes P1320 P0100.
Ignition primary signal, Replaced four coils cleared code P1320.
Security Plus $50.00 Deductible.
Parts Job#1 4
22448-4M500
coil assembly-ignition
Warranty 0.00
Job#2
Added Operation
Customer states service engine light is on, runs rough internal failure
Performed E.F.I. consult data test setting code P0100 Mass air flow sensor, replaced mass
airflow sensor, cleared code P0100.
Security Plus $150.00 Deductible.
Parts Job#2 1
22680-5M020
Plug In Sensor
Warranty 0.00
Job#3
Added Operation
Customer states service engine light is on and engine is running rough internal failure
Performed E.F.I. consult data test setting codes P0100 P1320. Engine still not running
properly, replaced E.C.U.
Security Plus $50.00 Deductible
As per tech line spoke with ----- ----- ------------Parts Job#3 1
23740-5M278
Engine Control
Warranty 0.00
Job #4
Added Operation
Customer states service engine light is on and engine is running rough.
Slight crack in head gasket
Performed fuel pressure test, performed compression test
Cylinder 1 125 lbs 23% leak down, Cylinder 2
90 lbs 80% leak down
Cylinder 3
85 lbs 80% leak down, Cylinder 4 120 lbs 25% leak down
Security Plus 50.00 Deductible
Warranty 0.00
Checked valve clearance Cold, Spoke with person at Tech Line. Told head gasket starting to
fail removed cylinder head. Replaced Head gasket RE assemble engine is running properly
Security Plus 50.00 Deductible
Parts Job#4
Parts Job#4
Parts Job#4
Parts Job#4
2
1
1
1
14036-OM200 Gasket-Exhaust
11044-4M710
Gasket-CYL Head
13270-4Z000
Gasket Rocker Cover
999M9-A7007P Gasket Silicone
Warranty
Warranty
Warranty
Warranty
0.00
Total Invoice
150.00
The following is a saved scope screen of what Jeff Kogan observed.
Below are Cold Crank Tests of known good engines

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An Actual FirstLooktm Case History

Received from: Jeff Kogan, Mechanic at Ferraris Auto Repair

ACTUAL LIST OF PARTS AND JOBS PERFORMED BY OEM ON VECHILE.

The following is a saved scope screen of what Jeff Kogan observed.

Below are Cold Crank Tests of known good engines

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