AADE 03 NTCE 35 Power
AADE 03 NTCE 35 Power
AADE 03 NTCE 35 Power
Abstract
Drilling fluid yield stress has been embraced by the
industry as a key rheological parameter for evaluating
hole cleaning, barite sag, equivalent circulating density,
surge/swab pressures, and other drilling concerns.
Because this parameter is particularly difficult to quantify
with standard field and lab viscometers, different
conventional measurements and regression-analysis
techniques routinely are used to approximate the true
yield stress. This paper presents results from a study
conducted to determine the most appropriate option in
order to promote standardization within the industry.
The study focused on yield-stress measurements using
a vane rheometer and statistical analysis of nearly
50,000 mud reports. A wide range of water, oil, and
synthetic-based field muds was involved. Results were
encouraging, but not entirely conclusive. Inconsistencies
with vane-rheometer measurements, especially with the
oil-based muds tested, indicate that refinement of the
technique is in order. However, there was enough
evidence to propose that the low-shear yield point
(LSYP) is the most suitable alternate for yield stress
using standard viscometers until more definitive
correlations suggest otherwise.
Introduction
Drilling fluids, both aqueous and non-aqueous, exhibit
complex non-Newtonian rheological behavior. The yield
stress is a key rheological parameter that the drilling
industry has recognized as critical to the performance of
drillings fluids. Hole cleaning, barite sag, equivalent
circulating density, surge and swab pressures, and other
important drilling issues are impacted directly by the
yield-stress characteristics. Successful completion of
challenging
wells,
especially
deepwater,
hightemperature / high-pressure, and other narrow-margin
wells, can be compromised unless yield-stress values
are measured consistently and managed properly.
The yield stress can best be described as the stress that
must be applied to a material to initiate flow. If the
applied stress is below the yield stress, then the fluid will
display strain recovery when the stress is removed.
(1)
Fann R3
Fann R6
Low-shear yield point (LSYP = 2R3 - R6)
Zero gel strength (no time delay)
Initial gel strength (10-sec delay)
10-min gel strength (10-min delay)
AADE-03-NTCE-35
choice from the first group and the initial gel strength is
the best from the second group. For cases where R3 >
R6, the LSYP should be set to R6.
Curve-fitting techniques to determine y are common;
however, computer processing is required to establish
the yield stress. This can be an inconvenience in the
field and detracts from the premise that y is a material
property. Nevertheless, regression analysis can be very
useful to help identify true yield-stress values.
Three options for curve-fitting techniques include the
unweighted-average, weighted-average, and 3-point
method. Each option requires a convergence or trialand-error solution. The unweighted method, as the name
implies, gives equal weight to the six standard dial
readings. This could potentially skew the true fluid
properties because of the less accurate and more
numerous low-shear-rate readings. Mathematically, the
weighted-average method4 probably is the superior of
the three, but it is somewhat complex and requires
nontrivial software programming.
The 3-point method forces the regression curve through
R600, R300, and iteratively through one other point, as
opposed to using a least-square technique with all six
data points. This approach preserves values for PV and
YP. The additional point can be R3, R6, or the average
of R3 and R6. As seen later, the 3-point method using
the R3 and R6 average at 4.5 rpm gives results almost
identical to the weighted-average curve fit.
Vane Measurements
The vane-rheometer method is based on the stress
overshoot behavior associated with yielding materials.
As a solid material begins to deform plastically, a
maximum in the applied stress is observed immediately
prior to the structure of the material failing
catastrophically.
Yield-stress fluids will display a
maximum in applied stress when sheared at very low
shear rates prior to flowing. A thorough discussion of
the yield stress and various measurement techniques is
given by Nguyen and Boger.5
While the vane technique is an established method for
direct measurement of the yield stress, it has not been
widely used in the drilling fluids industry. The vane
technique is derived from stress-growth experiments
conducted in rotational viscometers. The vane, fully
immersed in a fluid, is slowly rotated until the fluid begins
to deform plastically as indicated in Fig. 1. The stressversus-time data for a yield-stress fluid will exhibit a
stress overshoot, with the maximum value of the stress
corresponding to the true yield stress. Though simple in
concept, the method is not straight-forward and care
should be exercised defining the experimental
AADE-03-NTCE-35
Minimum
y/YP
0.50
0.48
0.20
Maximum
y/YP
0.68
0.59
0.40
Curve-Fit
y/YP
0.57
0.50
0.30
AADE-03-NTCE-35
AADE-03-NTCE-35
Acknowledgments
We thank the management of M-I L.L.C. for support and
permission to publish this paper. Special thanks go to
Mary Dimataris from M-I L.L.C. for professionally
revising this paper.
References
1. Zamora, M. and Power, D.: Making a Case for
AADE Hydraulics and the Unified Rheological
Model, AADE-02-DFWM-HO-13, AADE Technical
Conference on Drilling & Completion Fluids and
Waste Management, Houston, April 2-3, 2002.
2. API RP 13D, Recommended Practice on the
Rheology and Hydraulics of Oil-Well Drilling Fluids,
3rd ed., American Petroleum Institute (June 1, 1995).
3. Savins, J. G. and Roper, W. F.: A Direct-Indicating
Viscometer for Drilling Fluids, Drilling and
Production Practices; API (1954) 7-22.
4. Klotz, J. A. and Brigham, W. E.: To Determine
Herschel-Bulkley Coefficients, Journal of Petroleum
Technology (November 1998) 80-81.
5. Nguyen, Q. D. and Boger, D. V.: Measuring the
Flow Properties of Yield Stress Fluids, Annual
Review of Fluid Mechanics, 24 (1992) 47-88.
Torque -->
Viscous
component
Time -->
25
1.0
20
0.8
AADE-03-NTCE-35
Synthetic-Based Muds
Oil-Based Muds
Water-Based Muds
0.6
Ty / YP
Ty / YP
15
Synthetic-Based Muds
10
0.4
Oil-Based Muds
Water-Based Muds
0.2
0.0
0
8
10
12
14
16
18
10
12
16
18
4000
4000
All SBM
All OBM
< 9.5 lb/gal
9.5 - 12 lb/gal
12 - 16 lb/gal
> 16 lb/gal
3000
3000
12 - 16 lb/gal
> 16 lb/gal
Frequency
Frequency
14
2000
1000
2000
1000
0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
0.0
0.1
0.2
0.3
0.4
Curve-Fit Ty / YP
0.5
0.6
0.7
0.8
0.9
1.0
Curve-Fit Ty / YP
1.5
6000
All WBM
< 9.5 lb/gal
5000
9.5 - 12 lb/gal
12 - 16 lb/gal
> 16 lb/gal
1.0
Ty / LSYP
Frequency
4000
3000
2000
0.5
SBM Ty/LSYP
1000
Base
0.0
0.0
0.1
0.2
0.3
0.4
0.5
0.6
Curve-Fit Ty / YP
0.7
0.8
0.9
1.0
10
12
14
16
18
AADE-03-NTCE-35
8.0
2.5
WBM Ty/LSYP
Base
2.0
6.0
Base
Ty / LSYP
Ty / LSYP
OBM Ty/LSYP
4.0
1.5
1.0
2.0
0.5
0.0
0.0
8
10
12
14
16
18
10
12
14
16
18
1.0
1.0
0.8
0.8
Maximum Expected
Maximum Expected
0.6
0.6
Ty / YP
Ty / YP
Minimum Expected
Minimum Expected
0.4
0.4
SBM Maximum Expected Ty/YP
0.2
0.2
Vane Ty/YP
Vane Ty/YP
LSYP/YP
LSYP/YP
0.0
0.0
8
10
12
14
16
18
0.8
Ty / YP
0.6
Maximum Expected
0.4
0.2
Minimum Expected
0.0
8
10
12
14
10
12
14
16
18
16
18
AADE-03-NTCE-35
Temp (F)
R300
R200
R100
R6
R3
Gels
10-s
Gels
10-m
LSYP
YP
LSYP/YP
Ty/YP
Ty/LSYP
WACF Ty
2
(lb/100ft )
3-PCF Ty
2
(lb/100ft )
11.4
150
72
45
35
25
10
10
15
18
0.44
7.99
0.44
1.00
8.68
8.72
SBM
14.6
150
76
44
35
24
12
24
12
0.58
9.20
0.77
1.31
8.03
8.22
SBM
11.6
150
86
54
43
30
13
12
14
26
11
22
0.50
11.38
0.52
1.03
11.61
11.76
SBM
14.8
150
102
58
43
26
18
23
14
0.43
6.38
0.46
1.06
6.64
6.66
SBM
13.8
150
66
41
32
23
10
14
23
16
0.50
7.69
0.48
0.96
9.01
9.03
SBM
13.3
150
90
52
40
26
15
22
14
0.50
7.64
0.55
1.09
7.80
7.92
SBM
10.6
150
58
41
34
26
16
15
20
20
14
24
0.58
11.15
0.46
0.80
15.17
15.06
SBM
15.3
150
104
57
41
25
19
23
10
0.70
6.41
0.64
0.92
6.55
6.43
Vane Ty
2
(lb/100ft )
MW (lb/gal)
SBM
R600
Mud Type
SBM
13.5
150
52
29
20
13
0.50
3.00
0.50
1.00
4.22
4.27
SBM
12.4
150
60
41
32
24
12
11
18
23
10
22
0.45
7.66
0.35
0.77
10.71
10.38
SBM
14.5
150
75
48
37
25
10
14
22
21
0.38
7.64
0.36
0.95
8.35
8.20
SBM
11.2
150
47
30
23
16
12
13
0.38
4.07
0.31
0.81
5.97
5.85
SBM
9.7
150
32
20
15
10
0.50
2.86
0.36
0.71
3.73
3.61
SBM
14.7
150
77
47
38
27
12
11
16
22
10
17
0.59
11.05
0.65
1.11
11.03
11.24
SBM
9.6
150
50
35
28
21
11
10
12
15
20
0.45
8.38
0.42
0.93
9.71
9.40
SBM
13.7
150
60
38
30
21
13
19
16
0.50
6.47
0.40
0.81
7.23
7.22
SBM
12.0
150
60
38
30
21
13
23
16
0.56
5.98
0.37
0.66
8.51
8.45
SBM
16.4
150
82
47
36
23
10
13
12
0.50
5.64
0.47
0.94
6.91
7.00
0.47
0.94
Avg
0.50
Temp (F)
R200
R100
R6
R3
Gels
10-s
Gels
10-m
LSYP
YP
LSYP/YP
Vane Ty
2
(lb/100ft )
Ty/YP
Ty/LSYP
WACF Ty
2
(lb/100ft )
3-PCF Ty
2
(lb/100ft )
10.3
150
63
40
31
21
14
14
24
29
14
17
0.82
23.39
1.38
1.67
14.39
14.29
OBM
12.7
150
56
34
25
11
21
12
0.25
4.64
0.39
1.55
3.82
3.54
OBM
12.7
150
65
37
28
18
12
18
0.44
6.82
0.76
1.70
5.08
5.07
OBM
18.9
150
130
70
49
30
19
29
10
0.60
14.55
1.46
2.43
6.94
6.78
OBM
15.4
150
69
37
27
15
45
0.40
13.35
2.67
6.67
3.09
3.05
OBM
11.8
150
55
31
23
15
19
33
1.00
14.22
2.03
2.03
8.51
7.47
OBM
15.3
150
72
37
25
16
37
1.50
7.56
3.78
2.52
2.92
2.13
OBM
16.9
150
80
43
31
17
31
0.17
6.87
1.14
6.87
1.71
1.71
OBM
16.1
150
74
40
29
16
29
0.50
3.74
0.62
1.25
2.38
2.38
OBM
15.5
150
76
42
31
19
26
36
0.75
20.42
2.55
3.40
7.40
7.37
OBM
10.5
150
52
34
28
19
13
22
16
0.38
7.79
0.49
1.30
6.35
6.54
R300
MW (lb/gal)
OBM
R600
Mud Type
OBM
17.1
150
85
46
32
18
8
3
29
0.14
5.12
0.73
5.12
1.66
1.58
OBM
14.1
150
79
41
28
15
22
0.00
5.10
1.70
0.93
0.77
OBM
18.1
150
92
47
33
18
21
0.50
10.43
5.21
10.43
2.00
1.90
1.78
3.61
Avg
0.53
AADE-03-NTCE-35
Temp (F)
R600
R300
R200
R100
R6
R3
Gels
10-s
Gels
10-m
LSYP
YP
LSYP/YP
Vane Ty
2
(lb/100ft )
Ty/YP
Ty/LSYP
WACF Ty
2
(lb/100ft )
3-PCF Ty
2
(lb/100ft )
WBM
11.0
120
126
90
75
53
13
10
13
33
54
0.13
11.32
0.21
1.62
0.00
0.00
WBM
16.1
120
66
37
27
17
14
0.25
4.48
0.56
2.24
2.89
2.81
WBM
10.7
120
81
59
49
36
12
10
14
37
0.22
5.48
0.15
0.69
4.42
3.95
WBM
12.7
120
77
56
47
39
31
30
28
38
29
35
0.83
21.27
0.61
0.73
31.96
31.75
WBM
10.1
120
51
36
29
21
14
21
0.10
3.20
0.15
1.60
1.16
0.91
WBM
9.9
120
62
42
34
24
15
22
0.14
3.46
0.16
1.15
2.65
2.87
Mud Type
MW (lb/gal)
WBM
13.3
120
60
37
29
20
55
14
0.36
6.79
0.48
1.36
5.57
5.68
WBM
10.1
120
50
37
32
25
11
11
13
24
0.29
2.22
0.09
0.32
5.98
6.80
WBM
10.0
120
44
30
24
15
16
0.13
0.26
0.02
0.13
1.27
0.79
0.27
1.09
Avg
0.27