This document provides an overview of planned inspections for gas turbines and other equipment at Malaysian Liquefied Natural Gas (MLNG) plants in fiscal year 2007. It outlines inspection schedules for 9 pieces of equipment across 3 MLNG plants, including combustion inspections, bearing inspections, and replacements of parts for gas turbine frames. Key details are provided on the machine types and inspection scopes. Safety requirements and processes for inspections are also summarized.
This document provides an overview of planned inspections for gas turbines and other equipment at Malaysian Liquefied Natural Gas (MLNG) plants in fiscal year 2007. It outlines inspection schedules for 9 pieces of equipment across 3 MLNG plants, including combustion inspections, bearing inspections, and replacements of parts for gas turbine frames. Key details are provided on the machine types and inspection scopes. Safety requirements and processes for inspections are also summarized.
Original Description:
Brief background about Remaco working experience in MLNG with GE
This document provides an overview of planned inspections for gas turbines and other equipment at Malaysian Liquefied Natural Gas (MLNG) plants in fiscal year 2007. It outlines inspection schedules for 9 pieces of equipment across 3 MLNG plants, including combustion inspections, bearing inspections, and replacements of parts for gas turbine frames. Key details are provided on the machine types and inspection scopes. Safety requirements and processes for inspections are also summarized.
This document provides an overview of planned inspections for gas turbines and other equipment at Malaysian Liquefied Natural Gas (MLNG) plants in fiscal year 2007. It outlines inspection schedules for 9 pieces of equipment across 3 MLNG plants, including combustion inspections, bearing inspections, and replacements of parts for gas turbine frames. Key details are provided on the machine types and inspection scopes. Safety requirements and processes for inspections are also summarized.
Content Introduction of MLNG & Plant Area Inspection Schedule FY2007
Explanation of Activities Introduction of Machine Type New Experience Summary
MLNG
Malaysian Liquefied Natural Gas
Tg, Kidurong, Bintulu, Sarawak Consist of 3 major processing area i.e MLNG SATU, MLNG DUA & MLNG TIGA. Gas Turbine Driven Compressors which convert gas to liquid at cryogenic temperature ( - 162 degree C) http://en.wikipedia.org/wiki/Malaysia_LNG
Machine Type: i) GE/Hitachi GT Frame MS5001 Generator Drive Inspection Type: i) Hot Gas Path Inspection CI parts, 1st, 2nd Stage Buckets and 1st , 2nd Stage Nozzle replacement
MLNG TIGA - GTG94050
Machine Type: i) GE GT Frame MS5001 DLN1 Generator Drive Inspection Type: i) Hot Gas Path Inspection Transition Pieces replacement and 2nd Stage Bucket replacement due to unacceptable cracks
MLNG DUA Module 4
Machine Type: i) GE GT Frame MS7001 Mechanical Drive ii) GE GT Frame MS6001B Mechanical Drive Inspection Type: i) Combustion Inspection ii) Mini Combustion Inspection
Mini CI Scope Only selected CI parts removes as determine by GE Engineering. 6 out of 10 removed except TP which was not removed Removed parts was inspected thoroughly (visual, NDT, measured, etc)
Machine Type: i) GE GT Frame MS5001 DLN1 Generator Drive Inspection Type: i) Combustion Inspection Standard CI procedure except removal of Transition Pieces + Exhaust Roof Repair
MLNG DUA Module 6
Major Inspection and Plant Turn Around for Module 6 Process Lines Machine Type for C3 (Propane Refrigerant) Line: i) GE GT Frame MS6001B Mechanical Drive ii) Centrifugal Compressor 3MCL iii) Small Steam Turbine Mechanical Drive iv) Air Filter House Inspection Type for PR Line: i) Major Inspection ii) Minor Inspection iii) Bearing Inspection iv) Air Filter replacement
MLNG DUA Module 6 (cont.)
Major Inspection and Plant Turn Around for Module 6 Process Lines Machine Type for MR (Mix. Refrigerant) Line: i) GE GT Frame MS7001 Mechanical Drive ii) Axial Compressor AN200 iii) Small Steam Turbine Mechanical Drive iv) Air Filter House Inspection Type for PR Line: i) Major Inspection ii) Major Inspection iii) Major Overhaul iv) Air Filter replacement
UCP (Utilities Control Panel) major upgrading work
Machine Type: i) GE GT Frame MS5001 DLN1 Generator Drive Inspection Type: i) Combustion Inspection - Standard CI procedure except removal of Transition Pieces
GAS TURBINE FRAME MS5001 DLN1
Rated Capacity = 26.8MW (power gen.)
Shaft (Single/Two) = Single Shaft Turbine Stage = 2 Stages Compressor Stages = 17 Stages Main Burner = Primary and Secondary Fuel Nozzle Manufacturer = Nuovo Pignone
Secondary Fuel Nozzle
Primary Fuel Nozzle
GAS TURBINE FRAME MS6001B
Rated Capacity = 43.5MW (Mech. Drive)
Shaft (Single/Two) = Single Shaft Turbine Stage = 3 Stages Compressor Stage = 17 Stages Combustion Chamber = 10 chambers Burner Type = Single Fuel Nozzle (Gas) Manufacturer = Nuovo Pignone
GAS TURBINE FRAME MS7001/MS7001 DLN1
Rated Capacity = 87.3MW (Mech. Drive)
Shaft (Single/Two) = Two Shaft Turbine Stages = 3 Stages Compressor Stages = 17 Stages Burner Type = Single Fuel Nozzle for MS7001 & Primary/Secondary Fuel Nozzle for MS7001 DLN1 Manufacturer = Nuovo Pignone
3MCL & AN200
New Experiences Safety Mandatory requirement Safety Glass & Coverall (Dark Blue) NPSP, MLNG Pass (Specific Safety Induction for working inside MLNG), AE/SP Confined Space, PTW Taker
Work Hold point no work can proceed unless inspected and approved by QA/QC & TA Witness point QA/QC & TA have to be present to witness the activities For GT Frame 5 DLN1, normal CI procedure practiced in MLNG does not include removal of Transition Pieces
Summary 9 jobs 5 nos of GT Frame 5, 2 nos of GT Frame 6, 6 nos of GT Frame 7, 2 nos of AN200 Compr., 1 no of 3MCL Compr. and 2 nos of Steam Turbine From March till December
Train/Module 7 March - CI GTG4020 & GTG94050 April~Jun - HGPI Module 4 Jun~July - CI GTG94010 July - CI GTG94020 August - CI Module 6 August~October MI Train/Module 8 November - CI GTG94030 November~December - CI
Average 90 REMACO + 200 contractor manpower
Inspection to different type of Gas Turbine i.e Frame MS5001 DLN1 and Frame MS7001 / MS7001 DLN1 First time working on compressor (AN200 & 3MCL)
