Profibus-DP Slave: Human Machine Interface
Profibus-DP Slave: Human Machine Interface
Profibus-DP Slave: Human Machine Interface
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Profibus-DP Slave
XGT Panel Series
Users Manual
Profibus-DP I/F
Read
Keep
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Safety Precautions
Please keep to the safety precaution, for it is to prevent accidents and potential danger from
occurring.
Safety precaution is classified into Warning and Caution and their meanings are as follows.
Warning
Caution
The indicated illustrations on the product and in the manual have the following meanings.
Be cautious, for danger may be present.
Be cautious, for there is a possibility of an electric shock.
After reading the instruction manual, keep it handy for quick reference.
Safety Precautions
Design Precautions
Warning
Install a safety circuit external to the HMI to protect the whole control system in case of
external power supply trouble.
Serious trouble may occur to the entire system due to erroneous output/operation of the HMI.
Design Precautions
Caution
In/output signal or communication cable should be at least 100mm apart from
High-voltage/power wires.
Otherwise, it may cause erroneous output/operation.
Installation Precautions
Caution
Use the HMI in an environment that meets the general specification contained in this
manual or datasheet.
Otherwise, it could result in electric shock, fire, erroneous operation or deterioration.
In case of much vibration in the installed environment, be sure to insulate the HMI from
direct vibration.
Otherwise, it could result in electric shock, fire or erroneous operation.
Be sure not to let foreign substances such as conductive debris inside the product.
Otherwise, it could result in electric shock, fire or erroneous operation.
Safety Precautions
Wiring Precautions
Warning
Be sure to turn off the HMI and external power before wiring.
Otherwise, it may result in an electric shock or damage to the product.
Caution
Wire correctly by checking each of the products rated voltage and terminal layout.
Otherwise, it may result in fire, electric shock or erroneous operation.
Be sure not to let any foreign substances such as wiring debris inside the module.
Such debris may cause fire, damage or erroneous operation.
Safety Precautions
Turn off the PLC and external power when cleaning or tightening the terminal.
Otherwise, it may cause electric shock or erroneous operation.
Do not charge, disassemble, heat, short circuit, solder, etc. the battery.
Mishandling the battery may cause overheating, crack, fire and may result in injury or fire.
Caution
Do not disassemble PCB from the product case or modify the product.
Otherwise, it may result in fire, electric shock or erroneous operation.
Use cellular phone or walky-talky at least 30cm away from the PLC.
Otherwise, it may result in erroneous operation.
Disposal Precaution
Caution
When disposing of this product or battery, treat it as industrial waste.
Otherwise, it may cause poisonous pollution or explosion.
Revision History
Revision History
Version
Date
Contents
V1.0
11.8
First Edition
The number of Users manual is indicated the right side of the back cover.
LS Industrial Systems Co., Ltd 2011
All Rights Reserved.
Revised location
-
Thank you for purchasing the HMI of LS Industrial Systems Co., LTD.
For right use of the product, read carefully the manual to understand the functions, performance, installation and
programming of the product you have purchased before use it and make sure that this manual is delivered to the
final user and person in charge of maintenance.
Related Manuals
Title
Contents
XGT Panel
Communication
Users Manual
Serial Number
10310000857
Users Manual
10310000876
10310000867
Contents
Contents
Appendix.......................................................................................................................... A-1~A-2
1. Terminology..................................................................................................................................................................... A-1
2. Dimension....................................................................................................................................................................... A-2
Chapter 1 Introduction
Chapter 1 Introduction
1.1 Introduction
This user manual describes Profibus-DP I/F module out of XGT PANEL system network. Profibus-DP I/F, a world-class field
bus based on 12M bps high-speed communication, is responsible for communication between XGT PANEL and Profibus
Master (e.g. XGT series Profibus Master module) and provides Bus-type topology and total 9 kinds of communication speed to
enable it to compose of a flexible filed bus system. Especially, since Profibus-bus is the field bus that has the highest rate of
occupancy in the world market, it can configure an automatic system by associating with any other device.
Refer to the following S/W along with this user manual to program:
XP-Builder (Tool): V1.24 or above
XGT-Panel SW: V1.24 or above
Description
Remark
Profibus-DP I/F
1-1
Chapter 1 Introduction
1.4.1 XP-Builder
XP-Builder helps the user to set communication parameters to run Profibus-DP I/F Module and to download to relevant
drivers.
Those settings are executed through Project Property-> Device Settings screen of XP-Builder as done for general
serial communication settings.
1-2
Items
Specifications
Ambient
0 ~ 50 C
temperature
Storage
20 ~ +60 C
temperature
Ambient
humidity
Storage humidity
Related standards
10 ~ 85%RH (Non-condensing)
10 ~ 85%RH (Non-condensing)
Occasional vibration
Vibration
Frequency
Acceleration
Amplitude
5 f < 9Hz
3.5mm
9 f 150Hz
9.8m/s (1G)
resistance
times
10 times each
Continuous vibration
Frequency
Acceleration
Amplitude
5 f < 9Hz
1.75mm
2
4.9m/s
9 f 150Hz
directions
IEC61131-2
(X, Y and Z)
Shock
resistance
IEC61131-2
Duration: 11ms
Half-sine, 3 times each direction per each axis
Square wave
AC System: 1,500V
Impulse noise
DC System: 1,000V
Electrostatic
Noise resistance
Radiated
electromagnetic
field noise
Fast transient/bust
noise
8
9
Environment
Operating
height
IEC61131-2
discharge
7
LSIS standard
IEC61000-4-2
IEC61131-2,
IEC61000-4-3
Segme
nt
Power supply
Digital/analog input/output
module
communication interface
Voltage
2kV
1kV
IEC61131-2
IEC61000-4-4
10
Pollution
degree
2 or less
11
Cooling
Air-cooling
Note
1) IEC(International Electro-technical Commission) : This international NGO promotes global cooperation for standardization in the electrical
and electric technology field and issues international standards as well as operates relevant compliance assessment regimes as an
international electricity standard commission)
2) Pollution Degree: An index showing pollution degree of the service environment, which decides the devices insulation performance. For
example, pollution degree 2 refers only to common non-conducting pollution. But, it also refers to the state in which temporal conduction
caused by condensation.
2-1
Item
Module Type
PROFIBUS-DP
PROFIBUS Option Module for XGT Panel
Network Type
PROFIBUS-DP
DP-V0
Standard
EN50170/DIN19245
Interface
RS-485(electricity)
Topology
Bus Way
Modulation Method
MAC(Media Approaching)
Transmission distance(m)
Baud rate(bps)
1,200
9.6k/19.2k/93.7k
1,000
187.5k
400
500k
200
1.5M
100
3M/6M/12M
126 stations
32 stations(Include master), Available to set 0 through up to 125 stations
Twisted Pair Cable (Refer to 2.4 Cable Standard)
Input 224/ Output 224 byte
Setting Type
1,2,4,8,16,32,48,64,104,112 Words
1 set
Mounted Location
2-2
Interface
XP30- BTE/TTE
X No mountable
XP50- TTE
X No mountable
XP30- BTA
Mountable
XP30 - TTA
Mountable
XP50 - TTA
Mountable
Mountable
Mountable
XP90 - TTA
Mountable
ERR
RUN
PWR
A. LED Sector
Category
Name
1
PWR LED
2
RUN LED
3
ERR LED
Normal
ON
ON
OFF
Abnormal
OFF
OFF
ON
Description
Modules power status
When it is in Data Exchange Mode, It turns ON
- Master parameter error
- Master configuration error
- Watchdog error
- XP Body configuration parameter error
2-3
Specification
Belden Network Cable
Type: Network Components
Cable
Protocol: FMS-DP
Certification: No
Order No.: 3077F, 3079A
AWG
22
Type
BC-Bare Copper
Insulation
Capacitance
PE-Polyethylene
0.035(Inch)
Aluminum Foil-Polyester
Tape/Braid Shield
8500pF/ft
Impedance
150
Number of core
2 Cores
Insulation Strength
Shield
2-4
13
Terminal
switch
Red
On
Off
Shield
cable
connection part
(terminal unit)
A1 B1 A2 B2
Covering
shield
connection
part (clamp)
In
Out
A1
B1 A2
B2
A1
B1 A2
Input wire
B2
Output wire
3) Profibus-DP Terminating
- Connection Connector
Cable
ON
connection unit
OFF
A1 B1 A2 B2
Terminating switch
ON: termination
ON
OFF
A1 B1 A2 B2
OFF: No termination
<Terminal connection>
<Branch connection>
2-5
3-1
3-2
Start
Check functions and standard
Power off HMI and mount the module to
AUX slot of HMI.
After inserting power, monitor LED state
of the communication module
(PWRLED On)
Connect XP-Builder to XGT Panel with
the cable.
After selecting Profibus-DP from Project
Property of XP-Builder->Select Device,
execute detailed settings
Download parameters.
: If the chosen address has been already used by other module on the
network, collision between addresses may take place.
Note
1) Profibus-DP I/F Modules address shall be set via relevant software.
2) After setting address and parameters, make sure to turn off the power and then turn it off.
3-3
Remark
Address
0 ~ 125
Input Size
10 types
Output Size
10 types
Pin Name
1
2
3
4
5
6
7
8
TX/RX+
RTS
GND
TX/RX-
3-4
Slave Station
Pin
Signal
Pin
Signal
TX/RX+
TX/RX+
GND
GND
5V
5V
TX/RX-
TX/RX-
1) Use the communication cable that has specified dimensions. Using any other cable other than specified ones may cause
some serious communication error.
2) Before installing the communication cable, check if the cable is disconnected or has a short circuit.
3) Fasten the communication cable connector to securely fix the cable. Imperfect connecting may lead to some serious
communication error
4) If the communication cable is connected for a long range, arrange the cable away from the power line or the
source of inducible noise as far as possible.
5) Since Profibus-DP cable is less flexible, excessive bending or deformation may cause a short circuit of the cable or
damage to the connector of the communication module.
6) If LED shows any abnormal operation, check its cause by referring to Chapter 10 Troubleshooting in this User Manual and
contact the A/S Center if the problem keeps taking place after that.
3-5
XP Profibus-DP
I/F module
XP Profibus-DP
I/F module
XP Profibus-DP
I/F module
XP Profibus-DP
I/F module
XP Profibus-DP
I/F module
4.1.2 System that consists of One Master, Several XPs and other various Slaves
XP Profibus-DP
I/F module
XP Profibus-DP
I/F module
XP Profibus-DP
I/F module
LS Inverter
Remote I/O
4-1
Setting Range
Address
0 ~ 125
Input
1 Word
2 Words
4 Words
8 Words
16 Words
32 Words
48 Words
64 Words
104 Words
Description
Assign Profibus-DP address to XP Panel
112 Words
Output
1 Word
2 Words
4 Words
8 Words
16 Words
32 Words
48 Words
64 Words
104 Words
112 Words
[Table 5.1.1] Profibus-DP Setting Standard
5-1
Master Station
Address0
Sending Area
Input Area
%QW000 ~
PI000 ~
%QW031
PI031
Receiving Area
Output Area
%IW100 ~
PQ000 ~
%IW115
PQ015
Address:1
Input Size: 32 Words
Output Size: 16 Words
st
5-2
Profibus-DP Setting
2
Address Setting
Download
6
Project Download
Configuration
5-3
5-4
.
Then, select Profibus DP Slave from Item Product.
5-5
5-6
If the Download screen below appears, set connections appropriately and execute Download.
5-7
XP (station 1)
Master (station 0)
Master
XP
Sending
%QW000
8 Words
->
%PI000
8 Words
Receiving
Receiving
%IW100
4 Words
<-
%PQ000
4 Words
Sending
6-1
Click
2) Click on detailed settings on the same screen to set address and Input/Output size as specified in [Table 7.1.1].
At this time, Input/Outputs starting address is set in PI000/ PQ000 automatically.
6-2
Master Address
Slave (XP)
Address
GSD File
6-3
2) If the user clicks a slave, the configuration setting window will appear.
- Click one from Available Slaves list to select.
- At this time, the important thing is that only one Input Module and one Output Module shall be selected for
configuration and also make sure to start setting one Input Module first. Other setting ways other than this way
may cause configuration error.
Click
Set from the Input Module first
- Set the Input Module in 8-Word Module
- Set the Output Module in 4-Word Module
- If this configuration is different from the Input/Output size set on XP-Builder, configuration error may take place
and normal communication cannot be commenced.
- After accurately setting, click OK to complete configuring.
3) After accurately setting and clicking OK to complete configuring, download it to the master module.
6-4
2) Click
3) Select Profibus-DP
1) Click relevant
object
4) Set Device
6-5
6-6
Address
Register
Property
Description
Content
Name
DG000
Status
Read
Profibus-DP
Only
I/F Modules
running status
DG001
Diag.
Read
Only
Profibus-DP
b0 = 1: Master Waiting (It is waiting for the communication setup from the
I/F Modules
Master)
DG002
User_PRM
Read
Only
Masters
0~0xFF
additional
Additional parameter sent by the Master (1Byte). The client may decide its
parameter
7-1
DG002
Run LED
Err LED
xxx0 0001
Off
Off
xxx0 0011
Off
On
xxx0 0101
Off
On
xxx0 1001
Off
On
xxx1 0000
On
On
03
Off
Flicker
Description
Standby for the Masters communication setup
Standby for the communication setup after occurrence of error
in the parameter sent/received from the Master.
Standby for the communication setup after occurrence of error
in the configuration sent/received from the Master.
Standby for the communication setup after contact with the
Master is lost.
Exchanging Input/Output Data with the Master is normally
executed.
Communication of parameter error downloaded to XP body is
stopped.
7-2
7.2 Troubleshooting
Abnormal communication
No
Yes
No
Yes
XP Power Off
No
Yes
Remove the communication cable temporarily
XP Power On
No
Is PWR, ERR LED on?
Yes
Connect the communication cable
7-3
No
Is ERR LED on?
Yes
No
Is the configuration of the
master normal?
Yes
No
Is the data exchange
normal?
Yes
No
Contact A/S center and request repair and substitute
Is ERR LED off?
Yes
OK/ End
Yes
XP body is faulty
Previous
communication
module is faulty
7-4
Appendix
Appendix
A.1 Terminology
1) Profibus-FMS (Fieldbus Message Specification)
Solution generally used to provide communication functions in the cell level, with services available to transmit the
program file to operate the field device and its related data file, to operate the program by remote control through the
network and to manage various events which may occur during operation of the controlled and automatized system.
2) Profibus-DP (Decentralized Peripherals)
Used to send real-time data fast between field devices. It is an example of the communication system applied as of HS
digital communication type substituted for existing 24V and 4~20Ma of analog sign like the communication between field
devices such as various sensors and actuators installed on PLC and the field.
3) Profibus-PA (Process Automation)
Specially made for process automation with safety device built-in, which can connect sensor and actuator with a single
bus line common-used. And it provides power and data communication function on the bus by means of 2-wire
technology in compliance with the international standard of IEC 1158-2.
4) SyCon
Application program of Profibus Network Configuration Tool used to specify the configuration though SyCon and
download the information onto the applicable module if LSIS master module (XGL-PMEA) is applied.
5) PROFICON
Application program of Profibus Network Configuration Tool used to specify the configuration though PROFICON and
download the information onto the applicable module if LSIS master module (XGL-PMEC) is applied.
6) GSD file
As the data sheet of electronic devices, it contains such information as maker, device name, status of released hardware
and software, Send rate available, master related standards (max. slaves which can be connected with, upload/download
option, etc.) and slave related standards (number and type of I/O channels, diagnosis test specification and available
module information modular equipment is provided for).
7) Broadcast communication
Used to send the message whose operation station is not recognized to all the stations (Master, Slaves).
8) Multicast communication
Used to send the message whose operation station is not recognized to the station group whose operation station is
previously specified.
A-1
Appendix
A.2 Dimension
unit: mm
ERR
RUN
PWR
A-2
Warranty
1. Warranty Period
The product you purchased will be guaranteed for 18 months from the date of manufacturing.
2. Scope of Warranty
Any trouble or defect occurring for the above-mentioned period will be partially replaced or repaired. However, please
note the following cases will be excluded from the scope of warranty.
Any trouble attributable to unreasonable condition, environment or handling otherwise specified in the manual,
Any trouble attributable to others products,
If the product is modified or repaired in any other place not designated by the company,
Due to unintended purposes
Owing to the reasons unexpected at the level of the contemporary science and technology when delivered.
Not attributable to the company; for instance, natural disasters or fire
3. Since the above warranty is limited to HMI unit only, make sure to use the product considering the safety for system
configuration or applications.
Environmental Policy
LS Industrial Systems Co., Ltd supports and observes the environmental policy as below.
Environmental Management
LS Industrial Systems considers the
environmental preservation as the preferential
management subject and every staff of LS
Industrial Systems use the reasonable
endeavors for the pleasurably environmental
preservation of the earth.
About Disposal
LS Industrial Systems PLC unit is designed
to protect the environment. For the disposal,
separate aluminum, iron and synthetic resin
(cover) from the product as they are
reusable.
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HEAD OFFICE
2011. 5