Designer's Manual For FOXTROT Systems.: TXV00411-EN - Doc Created On 3.9.2007 7:26 Dop

TXV00411-EN.
doc
Created on 3.9.2007 7:26 dop.
Designer's manual for FOXTROT systems.

3rd edition
1. Basic FOXTROT modules.................................................................................................................. 2

1.1. CP-1004 basic module............................................................................................................... 3
1.1.1. Power supply for the CP-1004 basic module ........................................................................ 5
1.1.2. Special functions of the CP-1004 module binary inputs......................................................... 6
1.1.3. Analog inputs of the CP-1004 module ............................................................................... 10
1.1.4. CH1 communication interface of the CP-1004 basic module, RS-232 interface ..................... 12
1.1.5. CH2 communication interface, use of optional submodules................................................. 12
1.1.6. PLC Foxtrot ETHERNET interface (interfaces, cables) ......................................................... 15
1.1.7. TECOMAT Foxtrot PLC connection examples...................................................................... 19
1.1.8. PX-7811, PX-7812 submodules (CH2 Foxtrot fitted with DI and DO) ................................... 21
1.2. CP-1005 basic module............................................................................................................. 23
1.2.1. Analog inputs .................................................................................................................. 24
1.3. CP-1014 basic module............................................................................................................. 27
1.4. CP-1015 basic module............................................................................................................. 27
2. FOXTROT peripheral modules ........................................................................................................ 28
2.1. IB-1301 expansion module...................................................................................................... 29
2.2. IR-1501 expansion module...................................................................................................... 30
2.3. OS-1401 expansion module..................................................................................................... 31
2.4. IT-1601 analog expansion module ........................................................................................... 32
2.5. IT-1602 analog extension module............................................................................................ 35
3. TCL2 bus (peripheral modules connection)...................................................................................... 37
3.1. TCL2 bus installation............................................................................................................... 37
3.2. Connection of expansion modules to the FOXTROT system (TCL2 bus with power supply) .......... 38
3.3. Connection of FOXTROT remote peripheral modules (TCL2 bus without power supply) ............... 40
3.4. Connection of FOXTROT remote peripheral modules and the MASTER module of the CIB bus ..... 41
3.5. Connection of FOXTROT peripheral modules by optical cable (KB-0552 converter)...................... 42
4. CIB bus - bus description ............................................................................................................... 43
4.1. CIB bus properties .................................................................................................................. 43
4.2. BPS2-01M isolation module ..................................................................................................... 43
4.3. BPS2-02M isolation module ..................................................................................................... 44
4.4. MI2-02M external master ........................................................................................................ 45
4.5. CIB bus surge protection......................................................................................................... 46
4.5.1. DTNVEM 1/CIB surge protection ....................................................................................... 46
5. CIB bus connection examples ...................................................................................................... 48
5.1. IM2-20B, 40B, 80B and IM2-140M input units .......................................................................... 48
6. Dimensions, assembly.................................................................................................................... 49
6.1. Dimensions of the CP-10xx basic modules (6-module box): ....................................................... 49
6.2. Dimensions of Foxtrot peripheral modules (3-module box): ....................................................... 49
6.3. Dimensions of MI2-02M external master (1-module box): ......................................................... 50
7. Technical terms and abbreviations.................................................................................................. 51
8. References.................................................................................................................................... 53
Page 1 of 53
TXV00411-EN.doc
1.Basic FOXTROT modules

The basic module of the Foxtrot system is an independent control system equipped with a power supply
unit, communication channels, inputs and outputs. It can be programmed using standard means (the
Mosaic environment).
In addition to the Ethernet interface, the front panel offers a display showing the basic module status and,
when the button under the display is hold, the current IP address of the Ethernet interface (for further
information, see [2]). At the same time, it offers indication LED diodes showing the basic module status
as well as the status of the respective I/O modules.
Front view of the basic module:
TCL2 bus
module
power supply
CIB bus
CH1 (RS-232)
interface
I/O terminals
module
operation signal
module error
signal
I/O signals
indication LEDs
Ethernet
display
Button for
displaying
the module's IP
address
CH2 interface (eligible by submodule)
Page 2 of 53
I/O terminals
TXV00411-EN.doc
1.1.CP-1004 basic module

The CP-1004 basic module is the smallest independent control system of the Foxtrot series.
Features:
Power supply 24 VDC, max. input power 8W (see chapter 1.1.1)
DI0-7 - 8 binary inputs, without galvanic isolation:
DI0 DI3 optional special functions (see chapter 1.1.2),
DI4 DI7 optional analog inputs 010V (positive input terminal AI0AI3)
DO0-5 - 6 relay outputs, galvanically isolated from the other circuits
ETH
- Ethernet 10/100 Mbit (standard RJ-45 connector), galvanically isolated from the other circuits
CH1
- serial channel, fitted with a fixed RS232 interface, without galvanic isolation
CH2
- serial channel, with the possibility to be fitted with standard submodules (e.g. TC700 series).
The terminal boards of the basic module are standard cage-type fixed terminals with a spacing of 5.08
mm. To handle the terminal, a 3.5 mm wide flat bladed screwdriver or a cross screwdriver can be used.
For more detailed parameters of the terminal boards, refer to table 1.1.1.
Tab.1.1.1
CP-1004 basic module terminal parameters

Terminal spacing
5.08
Screw-type cage terminal
Terminal type
Length of stripped conductor
mm
Conductor dimensions
Fixing range
mm2
1)
Wire
mm2
Cable 2)
mm2
3)
Cable with female header
mm2
4)
Cable with female header and plastic collar
mm2
Nominal voltage
Nominal current
1)
2)
3)
4)
V
A
Wire, e.g. harmonised type H05(07) V-U

Cable, e.g. harmonised type H05(07) V-K
Cable, with copper female header according to DIN 46228/1
Cable with female header with plastic collar according to DIN 46228/4
Informative conversion table of conductor cross-sections and diameters

Nominal
Conductor diameter
crossMetric
AWG
section
Wire
Cable
2
mm
mm
mm
0.22
0.51
0.53
24
0.34
0.63
0.66
22
0.5
0.9
1.1
20
0.75
1.0
1.2
18
1.0
1.2
1.4
1.5
1.5
1.7
16
2.5
1.9
2.2
14
4.0
2.4
2.7
12
Page 3 of 53
7
0.08 2.5
0.5 2.5
0.5 2.5
0.5 2.5
0.5 1.5
250
12
B3
B4
B5
B6
B7
B8
B9
DI7
AI3
B2
DI6
AI2
B1
DI5
AI1
A9
DI4
AI0
A8
DI3
A7
DI2
A6
DI1
A5
DI0
A4
GND
A3
RTS
A2
TxD
A1
RxD
CIB1-
CIB1+
+24V
GND
TCL2-
TCL2+
TXV00411-EN.doc
PS50/24
OUTPUT 24 V DC / 2 A
230 V AC
24 V DC
CIB LINE
CH1/RS-232
RUN
ERROR
CP-1004
MODE
TxRx+
C9
L
N
PE
DO2
C8
TxRx-
TxD
C7
DO1
C6
RxD
TxRx+
TxRx-
C5
DO0
C4
CTS
BT+
BT-
C3
DIGITAL OUTPUTS
COM1
C2
RTS
GND
GND
+5V
+5V
CH2 OPTIONAL SUBMODULE (e.g. RS-232, RS-485)
C1
DIGITAL/ANALOG INPUTS
D1
D2
D3
D4
D5
DO5
ETHERNET
DIGITAL/SPECIAL INPUTS
DO4
TC LINE
DO3
COM2
D6
D7
D8
D9
+24 V
0V
230 VAC
24 VDC SELV
Figure 1.1.1 Basic example of the CP-1004 basic module connection

Notes for connection:
1. Groups of relay outputs (DI02 and DI35) can switch the circuits supplied from various
supplies. The groups are isolated by insulation corresponding to safe circuit isolation.
2. The optional functions of DI/AI inputs are set from the programming environment, some
connection examples are shown in the following chapters.
3. The TCL2 bus is fixed-terminated on the basic module and it always has to be at the end of the
bus line (see chapter 3.2)
4. The power supply of the module, the TCL2, CIB and CH1 interfaces have a common signal
ground, the GND terminal (terminal A3). This terminal is connected to the common DI/AI terminal
(terminal B1).
5. The AI0AI3 analog inputs are configured as inputs with a common GND negative terminal.
6. The A3 and B1 (GND) terminals are connected internally and need not be connected in the
application. Their connection on the terminals, if carried out, must be realized through a short
direct connection (so as to prevent undesirable loops).
Page 4 of 53
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1.1.1. Power supply for the CP-1004 basic module

To function properly, the module requires smoothed direct current supply voltage 24 VDC (in case of
power supply backup by batteries, the system can be supplied by a 27.2 VDC supply - we recommend to
use the PS2-60/27 or the PS-50/27 power supply unit). The maximum power consumption of the system
(under full load - closing of relay inputs, with an additional submodule fitted and with active
communication) is 8 W, without the submodule fitted, the maximum power consumption is 3W.
The module power supply is galvanically connected with the DI0 DI7 inputs, the CH1
communication interface, the CIB1 interface and the TCL2 system channel. Furthermore, if
the CH2 channel is fitted with a submodule with galvanically non-isolated I/O circuits, these
circuits are galvanically connected with the system power supply.
The common terminal is the GND terminal (terminals A3, terminals B1).
CAUTION
When applying the system, the common terminal (galvanic connection) of the above-mentioned I/O parts
of the module should be taken in account especially in the case of supplying from multiple positions or
multiple power supply sources, or in the case of risk of occurrence of ground loops.
SELV:
If the power supply unit meets the parameters of SELV power supply units according to SN EN 60 950
(SN 33 2000-4-41), the SELV requirements are met by all I/O circuits of the system, even in the case
that the relay outputs switch low voltage circuits (the insulation of the relay outputs from the internal
circuits of the system is 4 kV AC).
Power supply unit parameters:
Generally, most power supply units with 24V= output stabilised voltage will comply. A non-stabilised
power supply unit can also be used, but attention should be paid to the output voltage (for a power
supply unit with a high output, the output voltage might exceed the permissible value).
Power supply unit output determination:
A source with an output of min. 15W is optimal to supply the control system alone. If additional circuits
are supplied from the unit, its output has to be increased proportionally. In case a source with a nonstabilised output is used, the permissible range of the supply voltage should be fully observed, especially
in cases when power supply units with a high excess output are used.
Power supply protection:
The power supply input (terminal A4) is not protected by an internal fuse. We recommend using a frontend external fuse before the module's power supply with a recommended nominal value of T500L250V.
Increasing the resistance of the module power supply units:
To ensure trouble-free operation even in exceptional situations (lightning strokes, poor general condition
of the distribution network or effects of nearby power devices with a negative impact on the distribution
network), we recommend using the full range of elements ensuring the resistance of the supply units
against unfavourable effects of the environment. For detailed information on the methods of increasing
the reliability, see [1], (chapter 2).
Page 5 of 53
TXV00411-EN.doc
1.1.2. Special functions of the CP-1004 module binary inputs

Besides the function of ordinary inputs, the DI0, DI1 (counter 1) and DI2, DI3 (counter 2) binary inputs
can be set to one of the special functions that allow the connection of an incremental position scanner,
the application of fast counters, the period and phase shift measurement (e.g. for generator phasing),
etc. The individual functions are described in detail in [2]; the tables below list these functions along with
specific terminal connection examples.
Counter 1
Mode
Function
00
Counter off (inputs DI0 and DI1 common binary
inputs)
01
One unidirectional counter
DI0
DI0
DI1
DI1
CI1
02
Two unidirectional counters
CI1
CI2
04
Bi-directional counter
UP1
DN1
05
Counter with direction control
CI1
U/D1
08
Incremental scanner (without clearing and interception)
V1
G1
14
15
Bi-directional counter with clearing and interception

Counter with direction control with clearing and
interception
Incremental scanner with clearing and interception
Pulse length measurement
Phase shift and period measurement
UP
CI
DN
U/D
18
1C
1D
Counter 2
Mode
Function
00
Counter off (inputs DI0 and DI1 common binary
inputs)
01
One unidirectional counter
02
Two unidirectional counters
04
Bi-directional counter
05
Counter with direction control
08
Incremental scanner (without clearing and interception)
Page 6 of 53
DI2 DI3
Acc. to
counter 2
Acc. to
counter 2
Acc. to
counter 2
Acc. to
counter 2
Acc. to
counter 2
Acc. to
counter 2
RES MEM
RES MEM
V
G
NI
MD
IN1
IN2
IN3
IN4
PER1 PER2 PER3 PER4
DI0 DI1
Acc. to
counter 1
Acc. to
counter 1
Acc. to
counter 1
Acc. to
counter 1
Acc. to
counter 1
Acc. to
counter 1
Example
1.1.2.1
1.1.2.2
1.1.2.3
1.1.2.4
DI2
DI2
DI3
DI3
Example
CI2
1.1.2.1
CI3
CI4
1.1.2.2
UP2
DN2
CI2
U/D2
V2
G2
1.1.2.3
TXV00411-EN.doc
pulzn pulzn
vstup 1 vstup 2
B2
B3
B4
B5
B6
B7
B8
B9
DI1
DI2
DI3
DI4
AI0
DI5
AI1
DI6
AI2
DI7
AI3
GND
B1
DI0
+24 V
0V
Figure 1.1.2.1 Example of scanner connection with pulse output (for both counter 1 and counter 2)

1. The inputs are realized as fixed with a common terminal (GND terminal ATTENTION! the
terminal is galvanically connected with the negative terminal of the power supply and the signal
ground of the TCL2, CIB and CH1 interfaces).
2. The inputs require a connection with a pulse output (with bounce treatment).
Page 7 of 53
TXV00411-EN.doc
pulzn pulzn pulzn pulzn

vstup 1 vstup 2 vstup 3 vstup 4
+24 V
B2
B3
B4
B5
B6
B7
B8
B9
DI1
DI2
DI3
DI4
AI0
DI5
AI1
DI6
AI2
DI7
AI3
GND
B1
DI0
0V
Figure 1.1.2.2 Connection example of a scanner with pulse outputs (for counters 1 to 4)
1.
The inputs are realized as fixed with a common terminal (GND terminal ATTENTION!
the terminal is galvanically connected with the negative terminal of the power supply and
the signal ground of the TCL2, CIB and CH1 interfaces).
2.
The inputs require a connection with a pulse output (with bounce treatment).
Page 8 of 53
TXV00411-EN.doc
INKREMENTLN
SNMA 1
INKREMENTLN
SNMA 2
(nap. LARM IRC302)

ENCODER
ENCODER
Un V G NI 0V
Un V G NI 0V
B2
B3
B4
B5
B6
B7
B8
B9
DI1
DI2
DI3
DI4
AI0
DI5
AI1
DI6
AI2
DI7
AI3
GND
B1
DI0
+24 V
0V
Figure 1.1.2.3 Connection example for incremental scanners (both counter 1 and counter 2)
1.
2.
The module is designed for the connection of incremental position scanners (rotational,
linear) with a 24V output (scanners with a 5V output cannot be connected!). In this mode,
it is only possible to scan both tracks of the scanner. It is not possible to evaluate the zero
pulse and the measuring contact (interception input).
Page 9 of 53
TXV00411-EN.doc
INKREMENTLN
SNMA 1
(nap. LARM IRC302)
ENCODER
Mic dotyk
snmae 1
Un V G NI 0V
B2
B3
B4
B5
B6
B7
B8
B9
DI1
DI2
DI3
DI4
AI0
DI5
AI1
DI6
AI2
DI7
AI3
GND
B1
DI0
+24 V
0V
Figure 1.1.2.4 Connection example for an incremental scanner with clearing and interception
1.
2.
The module is designed for the connection of incremental position scanners (rotational,
linear) with a 24V output (scanners with a 5V output cannot be connected!). In this mode,
both tracks, the zero pulse as well as the measuring contact of the connected scanner are
scanned.
1.1.3. Analog inputs of the CP-1004 module

The DI4 to DI7 binary inputs also provide an analog input value of 0 10 VDC, and allow, using a 250
shunt connected in parallel to the respective input, the measurement of 020 mA or 420 mA current
(then they are processed as analog inputs AI0 to AI3).
Page 10 of 53
TXV00411-EN.doc
CH1/RS-232
CIB1-
RxD
B2
B3
B4
B5
B6
B7
B8
B9
DI7
AI3
CIB1+
INELS
B1
DI6
AI2
GND
+24V
24 V DC
A9
DI5
AI1
TCL2-
TC LINE
A8
DI4
AI0
A7
DI3
A6
DI2
A5
DI1
A4
GND
A3
TxD
A2
RTS
A1
TCL2+
The voltage signals of 10 V are connected directly to the terminals (the positive terminal is connected
to AIx, the negative terminal to GND).
The current inputs require an external 250 shunt which can be realized using the separately orderable
MT-1690 shunt (see Figure 1.1.3.1). The leads of the MT-1690 shunt are plugged directly to the terminals
along with the connecting wires. The unused leads of the shunt can be broken off and the inputs can be
subsequently used as binary or voltage inputs. The SW configuration is realized in the Mosaic
programming environment. The shunt leads for those inputs that are not required for measuring the
current signals should be broken off. The inputs are passive, i.e. they have to be connected to an external
power supply to the current loops (again see Figure 1.1.3.1).
CP-1004
Figure 1.1.3.1 Example of the MT-1690 shunt connection to CP-1004 (analog current inputs)
Page 11 of 53
TXV00411-EN.doc
1.1.4. CH1 communication interface of the CP-1004 basic module, RS-232 interface
The CP-1004 basic module is fitted with asynchronous serial channels (CH1, CH2), the CIB1 interface, the
TCL2 system channel and the ETHERNET interface. Each serial channel as well as the logic data channel
LCH (one Ethernet interface can realize up to four LCHs) can be set to one of the communication modes
and realize various networks and interconnections. Any of the channels in the PC mode can be used for
PLC programming, but always one at a time!
The serial interface of the CH1 central unit is fitted with a fixed terminal board. A view of the terminal
board (with the standard working position of the PLC on the switchgear panel) is given in Figure 1.1.4.1.
A5
A6
A7
A8
24 V DC
A9
RTS
A4
TxD
A3
RxD
A2
GND
A1
CH1/RS-232
Figure 1.1.4.1 Terminal board A connection of interfaces CH1, RS232.

1.
The GND interface signal ground is common for the module supply, the CIB and TCL2
buses (it is also common for the negative common terminal of the DI/AI inputs).
2.
The RTS signal is the control signal (output), which is used by some devices (interface
converters, etc.). The use of the signal is described in the Serial communication of
programmable logic controllers Tecomat TXV 001 06 manual.
1.1.5. CH2 communication interface, use of optional submodules

The CH2 communication interface is led out to terminal board C (see Figure 1.1.5.1) and, as a standard,
it is not fitted with any module. Depending on the required interface (RS232, RS485, CAN, M-bus etc.),
the customer can choose the corresponding submodule and install it to the prepared position inside the
module (the submodule installation procedure is described in [3]).
C1
C2
C3
C4
C5
C6
C7
C8
TxRx+
TxRx-
TxD
RxD
TxRx+
TxRx-
CTS
BT+
BT-
RTS
GND
GND
+5V
+5V
C9
Figure 1.1.5.1 Terminal board C connection of the CH2 interface, optional interface.
MR-0104 - RS-232 interface, with galvanic isolation
The MR-0104 submodule is used for the transmission of the TTL signals of the serial interface to the RS232 interface, including galvanic isolation. This interface is designed for the connection of two participants
Page 12 of 53
TXV00411-EN.doc
only (point-to-point connection). It is suitable for connecting e.g. a TECOMAT PLC with a PC for short
distances (up to 15 metres). The galvanic isolation of the serial interface is ensured by a built-in converter
and no external power supply is required. For detailed information on the submodule, its internal
connection and settings, see [4].
Table 1.1.5.1 Connection of the terminal board C of the CH2 serial channel with the MR-0104
submodule fitted
Terminal board C
Terminal
Signal
Type of signal
Used as
C1
+ 5V
Power supply output
C2
GND
Signal ground
C3
RTS
Output
Control signal 1)
C5
CTS
Input
Control signal 1)
C7
RxD
Input
Data signal
C8
TxD
Output
Data signal
1)
The use of the signal is described in [3]. The quiescent state of the signal corresponds to logical 1.
C1
C2
C3
C4
C5
C6
C7
TxRx+
TxRx-
TxD
RxD
TxRx+
TxRx-
CTS
BT+
BT-
RTS
GND
GND
+5V
+5V
C8
C9

The MR-0114 submodule is used for the transmission of the TTL signals of the serial interface to the RS485 interface with galvanic isolation. This interface works in the semi-duplex mode and allows a multidrop
interconnection of participants. For proper functioning, the communication line has to be terminated
correctly (see below). The galvanic isolation of the serial interface is ensured by a built-in converter and
no external power supply is required. For detailed information on the submodule, its internal connection
and settings, see [5].
Table 1.1.5.2 Connection of the terminal board
submodule fitted
Terminal board C
Terminal Signal
C1
+ 5V
C2
GND
C3
BT
C4
BT+
C5, C8
TxRx
C6, C9
TxRx+
C1
C2
C3
C4
C5
C6
C7
C8
TxRx+
TxRx-
TxD
RxD
TxRx+
TxRx-
CTS
BT+
BT-
RTS
GND
GND
+5V
+5V
C9
C of the CH2 serial channel with the MR-0114

Type of signal
Power supply output
Power supply
Output of termination
+ Output of termination
Input/output of RS-485
+ Input/output of RS-485
Used as
Signal ground
RS-485 bus termination
RS-485 bus termination
Data signal
Data signal

The MR-0124 submodule is used for the transmission of the TTL signals of the serial interface to the RS422 with galvanic isolation. The interface allows the connection of two co-operating devices (point-topoint). Each line (RxD as well as TxD) has to be terminated by 120 terminators at the line end.
The galvanic isolation of the serial interface is ensured by a built-in converter and no external power
supply is required. For detailed information on the submodule, its internal connection and settings, see
[6].
Table 1.1.5.3 Connection of the terminal board C of the serial channel with the MR-0124 submodule
fitted
Terminal board C
Terminal Signal
Type of signal
Used as
C1
+5V
+5V power supply
output
C2
GND
Signal ground
C3
CTS
Input
Control signal 1)
C4
CTS+
Input
Control signal 1)
C5
RxD
Input
Data signal
C6
RxD+
Input
Data signal
C8
TxD
Output
Data signal
C9
TxD+
Output
Data signal
C1
1)
C2
C3
C4
C5
C6
C7
C8
TxRx+
TxRx-
TxD
RxD
TxRx+
TxRx-
CTS
BT+
BT-
RTS
GND
GND
+5V
+5V
C9
The use of the signal is described in [3]. The quiescent state of the signal corresponds to logical 1.
Page 13 of 53
TXV00411-EN.doc
MR-0150 2x CAN interface, with galvanic isolation

The MR-0150 submodule allows the connection of the PLC TECOMAT Foxtrot to two CAN networks with
transmission rates of 500, 250, 125, 50, 20 or 10 kBd. It can be used in the CAN, CAS and CAB modes
only. The CAN line termination is led out for one channel only (arbitrary). The other channel has to be
terminated using an externally connected 120 resistor.
Table 1.1.5.4 Connection of the serial channel terminal board with the MR-0150 submodule fitted
Terminal board C
Termi Signal
Type of signal
nal
C1
+5V
+5V Power supply output
C2
GND
Signal ground
C3
BT1
output of the CAN line termination
C4
BT1+
+ output of the CAN line termination
C5
TxRx1 received and transmitted data of channel 1
(level )
C6
TxRx1+ received and transmitted data of channel 1
(level +)
C8
TxRx2 received and transmitted data of channel 2
(level )
C9
TxRx2+ received and transmitted data of channel 2
(level +)
C1
C2
C3
C4
C5
C6
C7
C8
TxRx+
TxRx-
TxD
RxD
TxRx+
TxRx-
CTS
BT+
BT-
RTS
GND
GND
+5V
+5V
C9
MR-0151 - CAN interface, with galvanic isolation

The MR-0151 submodule allows the connection of the PLC TECOMAT Foxtrot to a CAN network with
transmission rates of 500, 250, 125, 50, 20 or 10 kBd. It can be used in the CAN, CAS and CAB modes
only (for further information, see [2]).
Terminal board C
Terminal
Signal
Type of signal
C1
+5V
+5V Power supply output
C2
GND
Signal ground
C3
BT
output of the CAN line termination
C4
BT+
+ output of the CAN line termination
C5, C8
TxRx
received and transmitted data (level )
C6, C9
TxRx+
received and transmitted data (level +)
C1
C2
C3
C4
C5
C6
C7
C8
TxRx+
TxRx-
TxD
RxD
TxRx+
TxRx-
CTS
BT+
BT-
RTS
GND
GND
+5V
+5V
C9
MR-0152 - interface PROFIBUS DP, with galvanic isolation

The MR-0152 submodule allows the connection of PLC TECOMAT Foxtrot to the PROFIBUS DP network as
a slave station (subordinated) with a transmission rate of up to 12 MBd. It can be used in the DPS mode
only (for further information, see [2]). Since the physical interface of the PROFIBUS bus corresponds to
the RS-485 standard, the connection of the serial channel connector is the same as with the MR-0114
submodule fitted (see Table 1.1.5.2), including the possibility of termination.
MR-0159 - LON interface
The MR-0159 submodule allows the connection of PLC TECOMAT Foxtrot to the LON network.
Terminal board C
Terminal
Signal
Type of signal
C1
RB_A
RESET button, first terminal
C2
RB_B
RESET button, second terminal
C1
C2
C3
C4
C5
C6
C7
C8
TxRx+
TxRx-
TxD
RxD
TxRx+
TxRx-
CTS
BT+
BT-
RTS
GND
GND
+5V
+5V
C9
C5
C6
C8
C9
SB_A
SB_B
LON_A
LON_B
Page 14 of 53
SERVICE button, first terminal

SERVICE button, second terminal
LON bus, signal A
LON bus, signal B
TXV00411-EN.doc
1.1.6. PLC Foxtrot ETHERNET interface (interfaces, cables)

As a standard, the central module is fitted with an Ethernet interface, 10/100 Mbit, RJ-45 connector, see
chapter 1.1.6.1. Each physical Ethernet interface (i.e. one physical connection per PLC) can realize up to
six logical data channels (hereinafter referred to as LCH1 to LCH6), which can be set to several modes
and which allow various system connections (for further information, see [2]), while being fully
independent of the other PLC communication interfaces (with the exception of system services in the PC+
mode, which can only be active on one of the communication channels (physical as well as logic) at a
time.
The Ethernet PLC Foxtrot interface recognizes the connection (straight or crossover) and adapts
automatically.
1.1.6.1.PLC Foxtrot ETHERNET physical interface
The Ethernet interface is fitted with a standard RJ-45 connector with a standard signal distribution. The
connector is ready for use with the common UTP patch cables (for cable connection, see chapter 1.1.6.2).
Table 1.1.6.1
Connection of the Ethernet interface on the basic module (front view of PLC connector)
Pin
Signal
Wire colour
8
unused
brown
7
unused
white / brown
6
RD
green
5
unused
white / blue
4
unused
blue
3
RD+
white / green
2
TD
orange
1
TD+
white / orange
1.1.6.2. Connection of straight and crossover ETHERNET UTP cables

The TP (twisted pair) connecting cables are either straight connecting cables (UTP patch cables) or
crossed cables.
Straight TP cables are the most commonly used cables designed particularly for the HUB - end device
(PC network card, PLC TC700, etc.) connection, but can also be used for a direct connection of the
Foxtrot systems. They are mass-produced and readily available. A straight TP cable is fitted with RJ-45
connectors (8 pins) at both ends. Only 4 signals are functional (for the commonly used 10Base-T
interfaces), the other conductors are not used (outlined by dashed lines in Figure 1.1.6.1).
A twisted pair cable has to be used (do not use a non-twisted phone-line cable!) and one twisted pair has
always to be used for one data flow direction. For Ethernet cables, the TIA568B colour coding for cable
conductors is standardized and most frequently used, see table 1.1.6.1 (for the straight cable).
Data UTP cables (non-shielded) and STP cables (shielded - the shielding is not connected on the PLC side)
are produced in several categories, numbered 3 to 6. For 10/100 Mbit Ethernet (10Base-T), any of the
categories can be used, but it is recommended to use at least category 5.
The basic product range of straight cables is supplied under cat. no. TXN 102 05.xx (the digits behind the
point specify the cable length according to the product line - see the TC700 catalogue). The maximum
length of a TP cable is limited to 100 metres.
TD+
RJ-45
ETHERNET
KONEKTOR
TD+
TD
TD
RD+
RD+
RD
RD
Figure 1.1.6.1 Connection of a straight cable (ETHERNET UTP patch cable)
Page 15 of 53
RJ-45
ETHERNET
KONEKTOR
TXV00411-EN.doc
Crossover cables are used for a direct connection of two equivalent devices (e.g. HUB - HUB, without
the uplink port on HUBs). They are not generally available and have to be ordered with an expressed
request for a crossover cable. The cable is fitted with RJ-45 connectors at both ends (8 pins). Only 4
signals are functional (for commonly used 10Base-T interfaces), the other conductors are not used
(outlined by dashed lines in Figure 1.1.6.2). A cable with twisted pairs has to be used (i.e., a non-twisted
phone-line cable cannot be used!) and one twisted pair has always to be used for one data flow direction
(e.g. RD).
The basic product line of crossover cables is supplied under cat. no. TXN 102 06.xx (the digits behind the
point specify the cable length according to the product line - see the TC700 catalogue).
TD+
RJ-45
ETHERNET
KONEKTOR
TD+
TD
TD
RD+
RD+
RD
RD
RJ-45
ETHERNET
KONEKTOR
Figure 1.1.6.2 Connection of a crossover TP cable ETHERNET

1.1.6.3. Recommended UTP (FTP) cables for ETHERNET
Non-shielded (UTP) or shielded (FTP) TP cables (twisted pair) can be used. FTP shielded cables are also
suitable for RS-485 distribution (see chapter 1.1.4).
UTP cables, examples of possible types:
PCEY 4x2x0.5 (PCEY 4x2x0.6), manufactured by VUKI a. s. (distributed by ISOKAB s.r.o.)
UTP data cable class 5, manufactured by KABLO ELEKTRO, a. s. Vrchlab
UTP Cat. 5, manufactured by PRAKAB
FTP cables, examples of possible types:
PCEHY 4x2x0.5 (PCEHY 4x2x0.6), manufactured by VUKI a. s. (distributed by ISOKAB s.r.o.), see chapter
3.6.2.
FTP data cable class 5, manufactured by KABLO ELEKTRO, a. s. Vrchlab
UNITRONIC EtherLine-H CAT. 5, manufactured by LAPP KABEL
FTP Cat. 5, manufactured by PRAKAB
1.1.6.4. Principles of ETHERNET distribution installation

General principles of UTP cables installation:
When installing cables, sharp bends must be avoided; the cable should never be broken, e.g. in corners, a
minimum bending radius is specified by the manufacturer for each cable type typically, the bending
radius is six times the diameter of the cable as a minimum. Do not bend the cable by more than 90
degrees. Cables must not be exposed to mechanical pressure. Do not exceed the permissible tensile
strength when drawing cables through holes or bars. Pulling cables with excessive power more than
approximately 10 kg causes damage by the expansion of the cable twisting, which results in a tendency
towards higher error rate! The cables should be placed in such a manner so as to be mechanically
protected, i.e. not freely, and should not be stretched but rather loose. Frequent movements may also
damage the cables.
Failure to follow the above principals of cable laying may result in deteriorated data transmission or even
in the interruption of the cable line. With respect to high frequencies, even a small change to the
geometric arrangement of the wires in the cable can cause data throughput problems (even if the cable is
in good order ohmically). Particularly sensitive to mechanical damage are the transitions of the cable to
the connector; at these places, the cable should be protected against forced bending and axial tension.
In the case of outdoor distribution, it is suitable to place the cables in well grounded metal conduits and
to fit surge protection at both cable ends (common for TP distributions of computer networks).
In the case of a higher interference risk, paralleling, etc., shielded FTP cables are recommended (STP, see
chapter 1.1.5.3) along with active network elements (HUB, switch, etc.) with the cable shielding
connected to safety grounding (on one side of the cable only!!).
Page 16 of 53
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Paralleling with other cables:

It is not permissible to lay UTP cables close to power lines. If the minimum distance (0.15 m) cannot be
complied with, especially when the distribution is done in bars and plastic conduits, shielding channels
have to be used for computer distribution lines (conduits made of zinc-coated sheet metal). These
conduits have to be well conductively connected throughout the whole distribution system and have to be
connected with the ground conductor of the power lines. The UTP cables have to be in a sufficient
distance (50 mm) from any part of the low voltage circuits (230 VAC).
1.1.6.5. Examples of ETHERNET networks connection

Basic connection, ETHERNET network realization
PC-PLC basic connection
E.g. using a notebook
It is possible to use a crossover cable, TXN 102 06 (for
connection, see Figure 1.1.6.2) or a straight cable (for
connection, see Figure 3.10.3.1)
Max. 100 m
Connection via HUB (generally used HUBs or SWITCHes)

It is possible to use a crossover cable or a straight cable
Direct connection of two 2 PLCs

It is possible to use a crossover cable or a straight cable
Max. 100 m
Interconnection, use of the HUB modules (or SWITCH modules)

The following chart illustrates the possibilities of the system - HUB connections depending on the HUB
female connector used (i.e. normal female connector - downlink, or connecting female connectors used
particularly to connect the HUBs into a cascade - uplink). Accordingly, either straight (normal) or
crossover cables have to be used.
The chart shows the connections of HUBs using the uplink female connector on one of the HUBs (in such
a case, a straight cable is used), or using normal female connectors (downlink) for both HUBs (in this
case, a crossover cable is used).
Page 17 of 53
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ATTENTION! With some generally available HUBs, one of the standard female connectors (downlink) is
common with the connecting female connector (UPLINK). If the UPLINK female connector is used to
interconnect the HUBs with each other, the respective standard female connector cannot be used (and
vice versa). For more details, see the documentation of the HUB used.
Cable lengths, possibilities to create wide area networks
The following charts show the maximum cable lengths and thus also the range of the systems network for
common ETHERNET 10/100 Mbit distributions (TP).
A network with a single HUB

Each cable max. 102 m
Any HUB
A wider network, multiple

HUBs
Always no more than 3
HUBs between any two
systems
Page 18 of 53
TXV00411-EN.doc
1.1.7. TECOMAT Foxtrot PLC connection examples

The following examples show basic recommended connections, which of course are not the only possible
way of connection.
The RS-485 interface (MR-0114 submodule) of the CH2 communication interface
The RS-485 serial interface submodule (type MR-0114, cat. no. TXN 101 14) is fitted with a complete
circuit of bus termination, led-out to terminals C4 (signal BT+) and C3 (signal BT), see Figure 1.1.7.1.
The termination is connected to the bus by interconnecting the terminals BT+ and TxRx+, or BT and
TxRx (see the example in Figure 1.1.7.3).
+5V
Foxtrot
360
BT+ C4
TxRx+
150
BT C3
MR-0114 ( RS485 )
360
GND C2
BT+
BT
GND
GND
TxRx+ C9
TxRx+ C6
TxRx C5
TxRx
Positive terminal of bus termination circuit

Negative terminal of bus termination circuit
Signal ground (common terminal) of the
interface
Positive signal terminal of the RS-485
interface
Negative signal terminal of the RS-485
interface
Notes
1.Terminals (signals) labelled identically are interconnected inside
the submodule.
2.The terminating impedance of the bus is realized using a 150
resistor.
3.All terminals are galvanically isolated from the other system
circuits.
TxRx C8
Figure 1.1.7.1 Connection of the RS-485 interface of the MR-0114 submodule and lead-out to terminal
board C
Interconnection of two Foxtrot systems using the RS-485 interface (MR-0114 submodule)
The interconnection of two Foxtrot systems using a serial channel with the RS-485 interface is illustrated
in Figure 1.1.7.2. The interconnection assumes two systems and thus the bus termination is connected on
both sides. In case of interconnection of more systems, the termination (terminals BT+ and BT-) will be
connected only at the end systems connected to the bus. Further parameters (conductors, installation
principles) apply according to the previous chapters relating to RS-485.
BT
BT+
TxRx
TxRx+
TxRx
TxRx+
C4
C5
C6
C8
C9
TxRx+
C9
C3
TxRx
C8
GND
TxRx+
C6
C2
BT+
TxRx
C5
BT
C3
C4
GND
FOXTROT, CH2
RS485 (MR-0114)
C2
PLC1
FOXTROT
FOXTROT, CH2
RS485 (MR-0114)
PLC2
FOXTROT
Figure 1.1.7.2 Two Foxtrot systems connection diagram, RS-485 interface (MR-0114 submodule)
Interconnection of the TC700 and Foxtrot systems via the RS-485 interface
The interconnection of the TC700 and NS950 systems using a serial channel with the RS-485 interface is
illustrated in Figure 1.1.7.3. The interconnection assumes two systems and thus the bus termination is
Page 19 of 53
TXV00411-EN.doc
realized on both sides. In case of interconnection of more systems, the termination will be connected only
at the end systems connected to the bus.
TC700, CHx
FOXTROT, CH2
BT+
TxRx
TxRx+
TxRx
TxRx+
C4
C5
C6
C8
C9
TxRx+
A8
BT
BT+
A7
GND
GND
A6
C3
TxRx
A5
C2
TxRx
A3
RS485 (MR-0114)
A10 TxRx+
BT
PLC1
TC700
A2
RS485 (MR-0112)
PLC2
FOXTROT
Figure 1.1.7.3 TC700 and Foxtrot systems connection diagram, RS-485 interface
Connection of the Foxtrot system to a PC, interfaces RS-232, CH1
If we want to connect the Foxtrot system to a PC using the serial channel (e.g. for programming if we
do not want or cannot use the ETHERNET interface), we can use the RS-232 interface and the cable
connected as illustrated in Figure 1.1.7.4. The CH1 interface of the Foxtrot basic module is fitted with a
fixed RS-232 interface.
GND
DSR
RTS
CTS
RS-232
CH1
FOXTROT
A1
A2
A3
A4
PLECH KONEKTORU
(SHIELD)
24 V DC
A5
A6
A7
A8
A9
RTS
DTR
TxD
TxD
GND
PC
Dsub 9
ZSUVKA
(FEMALE)
RxD
RxD
CH1/RS-232
Figure 1.1.7.4 Foxtrot to PC connection diagram, RS-232, CH1 interface

XL-0471 module example of Foxtrot interconnection, RS-485 interface
If we need to interconnect the Foxtrot communication channels (e.g. to realize a PLC network with the
RS-485 interface), or if we want to connect another device to the Foxtrot system communication interface
or to increase the overvoltage resistance, we can use the XL-0471 module. The module has a hub for the
RS-485 interface, while the through connection (terminal boards A and B) goes directly through the
module and the branch (terminal board C) is protected against overvoltage (arresters, transil).
An example of connection of the module is given in Figure 1.1.7.5. At the same time, the module allows
direct connection of cable shielding. The shielding of the through branches is interconnected and brought
to the G1 terminal (e.g. for a through cable, the shielding does not need to be grounded on the module),
the shielding of the branch is connected to the G2 terminal, to which also the surge protection is
connected and its connection to the switchgear grounding is assumed (grounding for work).
Page 20 of 53
TXV00411-EN.doc
TxRx-
GND2
TxRx2-
TxRx2+
C1
C2
C3
PLC
TxRx+
EXTERNAL I/O MODULE - XL-0471
GND1
TxRx1-
TxRx1+
B1
B2
B3
SHIELD
G1
G2
GND1
TxRx1-
TxRx+
TxRx+
TxRx-
TxRx-
NEXT PLC (BUS)
PREVIOUS PLC (BUS)
A1
A2
A3
TxRx1+
RS-485
PE
ground connection
Figure 1.1.7.5 XL-0471 module connection diagram (connection of Foxtrot systems, RS-485)
1.1.8. PX-7811, PX-7812 submodules (CH2 Foxtrot fitted with DI and DO)
If we wish to extend the basic Foxtrot module by several binary inputs or even outputs while not using
CH2, we can use the PX-7811 and 7812 submodules.
The PX-7811 submodule fitted in the CH2 position of the basic Foxtrot module allows the scanning of
up to 7 binary signals 24 V DC with a common minus terminal of type 3 (the DI5 input is unused it is
not led-out to the terminal board). The submodule contains intelligent input circuits which require a
connection to an external 24 V DC power supply connected to the basic module connector terminals.
Page 21 of 53
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+24V
GND
DI0
DI1
DI2
DI3
DI4
DI6
DI7
C1
C2
C3
C4
C5
C6
C7
C8
C9
24 VDC
L2L2+
Figure 1.1.8.1 PX-7811 submodule inputs connection diagram

The PX-7812 submodule fitted in the CH2 position of the Foxtrot basic module allows the scanning of
up to 4 binary 24 V DC signals with a common minus terminal of type 3, and the switching of up to 3
binary 24 V DC outputs with a common +24 V terminal (the DO1 output is unused it is not led-out to
the terminal board). The submodule contains intelligent input and output circuits which require a
connection to an external 24 V DC power supply connected to the basic module connector terminals.
The outputs are semiconducting, the maximum switched current is 0.5 A per each output.
+24V
GND
DI0
DI1
DI2
DI3
DO0
DO2
DO3
C1
C2
C3
C4
C5
C6
C7
C8
C9
24 VDC
L2L2+
Figure 1.1.8.2 PX-7812 submodule inputs and outputs connection diagram

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1.2. CP-1005 basic module

The CP-1005 basic module is the basic module of the Foxtrot series control system.
Features:
Power supply 24 VDC, max. input power 8W (see chapter 1.1.1)
AI0-5 - 6 analog inputs, without galvanic isolation with an optional binary input functionality:
- ranges: 10 V, 020 mA, 420 mA, Ni1000, Pt100, OV1000, OV100, 24 VDC binary input
AO0-1 - 2 analog outputs, without galvanic isolation, range 0 10 V
DO0-5 - 6 relay outputs, galvanically isolated from the other circuits
ETH
- Ethernet 10/100 Mbit (standard RJ-45 connector), galvanically isolated from the other circuits
CH1
- serial channel, fitted with a fixed RS232 interface, without galvanic isolation
CH2
- serial channel, with the possibility to be fitted with standard submodules (see chapter 1.1.5).
B3
B4
B5
B6
B7
B8
B9
DI5
AI5
B2
DI4
AI4
B1
DI3
AI3
A9
DI2
AI2
A8
DI1
AI1
A7
DI0
AI0
A6
AO1
A5
AO0
A4
GND
A3
TxD
A2
RTS
A1
RxD
CIB1-
CIB1+
+24V
GND
TCL2-
TCL2+
The terminal boards of the basic module are standard cage-type fixed terminals with a spacing of 5.08
mm. To handle the terminal, a 3.5 mm wide flat bladed screwdriver or a cross screwdriver can be used.
For more detailed parameters of the terminal boards, refer to table 1.1.1.
PS50/24
230 V AC
24 V DC
CIB LINE
CH1/RS-232
RUN
ERROR
CP-1005
MODE
L
N
PE
TxRx+
C9
DO2
C8
TxRx-
TxD
C7
DO1
C6
RxD
TxRx+
TxRx-
C5
DO0
C4
CTS
BT+
BT-
C3
DIGITAL OUTPUTS
COM1
C2
RTS
GND
GND
+5V
+5V
C1
D1
D2
D3
D4
D5
DO5
ETHERNET
AN. OUTPUTS
DO4
TC LINE
DO3
COM2
D6
D7
D8
D9
+24 V
0V
230 VAC
24 VDC SELV
Page 23 of 53
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Figure 1.2.1 Basic example of the CP-1005 basic module connection

1. Groups of relay outputs (DI02 and DI35) can switch circuits supplied from various supplies.
The groups are isolated by insulation corresponding to safe circuit isolation.
2. The optional functions of AI inputs are set from the programming environment and using the
jumpers located on the bottom side of the box (above the DIN bar holder), some connection
examples are shown in the following chapters.
3. The TCL2 bus is fixed-terminated on the basic module and it always has to be at the end of the
bus line (see chapter 3.2)
4. The power supply of the module, the TCL2, CIB and CH1 interfaces have a common signal
ground, the GND terminal (terminal A3). This terminal is connected to the common AI/AO
terminal (terminal B1).
5. The AI0AI5 analog inputs are configured as inputs with a common GND negative terminal.
6. The A3 and B1 (GND) terminals are connected internally and need not be connected in the
application. Their connection on the terminals, if carried out, must be realized through a short
direct connection (so as to prevent undesirable loops).
1.2.1. Analog inputs

The analog input type:
voltage/digital
current
passive
is selected individually for each input using a jumper available on the bottom side of the CP-1005 module.
The manner of jumper fitting is briefly indicated for the jumper array. The jumpers are included in the
packing of the CP-1005 module; as a standard, the module is supplied without the jumpers fitted.
The exact measured range (Ni1000, Pt1000 etc.) is selected in the Mosaic programming environment.
Figure 1.2.2 shows a connection where:
AI0 is a voltage input - we connect voltage, e.g. 010 V, the positive terminal is on AI0, the negative
terminal is on GND,
AI1 is a current input, i.e. we connect the current supply of e.g. 420 mA (the power supply for the loops
has to be ensured through an external power supply unit, see the example in Figure 1.2.3),
the AI2, AI3 inputs are passive we connect twin-wire resistance sensors (RTD) or resistance
transmitters,
the AI4, AI5 inputs are digital (i.e. they are evaluated as DI4 and DI5), standard 24V inputs with a
common negative GND terminal,
the AO0, AO1 outputs voltage outputs of 010V, in the figure of connected load (controlled circuits).
Page 24 of 53
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+24 V
0V
+
CIB1-
RxD
B3
B4
B5
B6
B7
ANALOG
OUTPUTS
CH1/RS-232
RUN
CP-1005
MODE
D3
D4
D5
DO5
D2
DO4
D1
DO3
C9
DO2
TxRx+
TxRx-
C8
DO1
C7
TxD
RxD
TxRx+
C6
DO0
C5
TxRx-
CTS
BT+
C4
DIGITAL OUTPUTS
COM1
C3
BT-
RTS
GND
GND
+5V
+5V
230 VAC
C2
ERROR
C1
B9
COM2
ETHERNET
B8
DI5
AI5
CIB1+
B2
DI4
AI4
+24V
CIB LINE
B1
DI3
AI3
GND
24 V DC
A9
DI2
AI2
TCL2-
TC LINE
A8
DI1
AI1
A7
DI0
AI0
A6
AO1
A5
AO0
A4
GND
A3
RTS
A2
TxD
A1
TCL2+
D6
D7
D8
D9
L
N
+24 V
0V
Figure 1.2.2 Example of the CP-1005 basic module analog inputs and outputs connection
Page 25 of 53
B2
B3
B4
B5
B6
B7
B8
B9
AO0
AO1
DI0
AI0
DI1
AI1
DI2
AI2
DI3
AI3
DI4
AI4
DI5
AI5
ANALOG
OUTPUTS
420mA
+
B1
GND
+24 V
0V
420mA
TXV00411-EN.doc
Figure 1.2.3 Example of the CP-1005 basic module current inputs connection (connection of two-wire
sensors 420 mA)
Page 26 of 53
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Its I/O features (inputs, outputs, power supply, communication interfaces) are identical with those of the
CP-1004 module (chapter 1.1). It differs in the top panel which is equipped with a larger display of 4x20
characters and 7 buttons instead of the indication LEDs and the small seven-segment display. The display
with the buttons offers the operator panel functions (similar to e.g. ID-14) and is connected internally to
the TCL2 bus; during configuration (Mosaic), it is identified and operated as an independent operator
panel periphery. The backlit display is alphanumerical and functions as the system display as well
showing the system status (Run, Halt, IP address, etc.), IO indication (replaces indication LEDs), etc. (for
further information, see TXV 004 10).

Its I/O features (inputs, outputs, power supply, communication interfaces) are identical with those of the
CP-1005 module (chapter 1.2). It differs in the top panel which is equipped with a larger display of 4x20
characters and 7 buttons instead of the indication LEDs and the small seven-segment display. The display
with the buttons offers the operator panel functions (similar to e.g. ID-14) and is connected internally to
the TCL2 bus; during configuration (Mosaic), it is identified and operated as an independent operator
panel periphery. The backlit display is alphanumerical and functions as the system display as well
showing the system status (Run, Halt, IP address, etc.), IO indication (replaces indication LEDs), etc. (for
further information, see TXV 004 10).
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2. FOXTROT peripheral modules

Depending on the application needs, the basic Foxtrot module can be extended with additional peripheral
and special modules. Up to 10 peripheral modules can be connected to one central module via the TCL2
bus.
Furthermore, the TCL2 bus allows the connection of the MI2-02M master modules (duplex external CIB
master) and other special modules such as the ID-14 text panel, etc. to the central module.
Each group of modules (i.e. peripheral modules, master modules and special modules) has a separate
reserved address space, so that their addresses cannot overlap (e.g. the IB-1301 peripheral module, the
MI2-02M external master and the ID-14 panel can all have their address set to 0).
The module's front panel offers the indication LED diodes and a control knob for setting the address of
the module. Each peripheral module, connected to one basic module has to have a different address
(ranging from 0 to 9). The address can be set by turning the control knob using a screwdriver so that the
arrow on the knob points to the required address.
Front view of the peripheral module:

TCL2 bus connection
module power supply
I/O part of terminal board A
module operation indication

I/O status indication
output blocking indication
module address setting

(here, address 0 is set)
I/O terminal board B
Page 28 of 53
TXV00411-EN.doc
2.1. IB-1301 expansion module
The IB-1301 expansion module is designed for the scanning of up to 12 binary signals 24 V DC / AC with
a common terminal (minus, plus or alternating power supply, depending on the connection), type 1
(according to SN EN 61 131). The module is fitted with a fixed terminal board (for the terminal
parameters, see Table 1.1.1). The DI0DI3 inputs allow the realization of special functions identical with
the inputs of the CP-1004 basic module (for detailed information on the functions and connection
examples, see chapter 1.1.2). The DI4 DI11 inputs are standard binary inputs with a 5 ms input filter.
The inputs are galvanically isolated from the internal circuits (power supply and communication to the
basic module) and the inputs are isolated from the outputs, the status of each input is indicated on the
front panel of the module.
24 VDC
L1+
L1-
A2
A3
A4
A5
A6
A7
A8
A9
A1
A2
A3
A4
A5
A6
A7
TCL2+
TCL2-
GND
+24V
COM1
DI0
DI1
DI2
DI3
TCL2+
TCL2-
GND
+24V
COM1
DI0
DI1
TC LINE
24 V DC
RUN
3
2
1
0
DIGITAL INPUTS
TC LINE
BLK
4 5
24 V DC
RUN
3
2
1
0
7
8
9
ADR
A8
A9
DI3
A1
DI2
24 VDC
L+
L-
DIGITAL INPUTS
BLK
4 5
6
7
8
9
ADR
IB-1301
IB-1301
DI4
DI5
DI6
DI7
DI8
DI9
DI10
DI11
COM2
DI4
DI5
DI6
DI7
DI8
DI9
DI10
DI11
DIGITAL INPUTS
COM2
DIGITAL INPUTS
B1
B2
B3
B4
B5
B6
B7
B8
B9
B1
B2
B3
B4
B5
B6
B7
B8
B9
L2L2+
24 VDC
Figure 2.1.1
Basic diagram of the IB-1301 module connection

1.
The DI0 DI3 inputs allow to realize special functions (connection of incremental
scanners, counters, etc.); for detailed information, see chapter 1.1.2.
2.
The groups of inputs (DI03 and DI411) are galvanically isolated from each other.
3.
The inputs in the example are connected with a common minus terminal.
Page 29 of 53
TXV00411-EN.doc
2.2.IR-1501 expansion module

The IR-1501 expansion module is designed for the scanning of up to 4 binary signals 24 V DC / AC with a
common terminal (minus, plus or alternating power supply, depending on the connection), type 1. The
module has 8 relay outputs with a switching contact and a common terminal. The module is fitted with a
fixed terminal board (for terminal parameters, see Table 1.1.1). The DI0DI3 inputs allow to realize
special functions identical with the inputs of the CP-1004 basic module (for detailed information on the
functions and connection examples, see chapter 1.1.2). The relay outputs can connect 230 V AC, 3 A as a
maximum (the maximum current through the common terminal is 10 A). The inputs are galvanically
isolated from the internal circuits (power supply and communication to the basic module) and the inputs
are isolated from the outputs, the status of each input is indicated on the front panel of the module.
24 VDC
A4
A5
A6
A7
TCL2-
+24V
COM1
DI0
DI1
TC LINE
24 V DC
RUN
3
2
1
0
A8
A9
DI3
A3
DI2
A2
TCL2+
A1
GND
L+
L-
DIGITAL INPUTS
BLK
4 5
6
7
8
9
ADR
IR-1501
COM2
DO0
DO1
DO2
DO3
DO4
DO5
DO6
DO7
DIGITAL OUTPUTS
B1
B2
B3
B4
B5
B6
B7
B8
B9
L
N
PE
230 VAC
Figure 2.2.1
Basic diagram of the IR-1501 module connection

1.
The DI0 DI3 inputs allow to realize special functions (connection of incremental
scanners, counters, etc.); for detailed information, see chapter 1.1.2.
2.
The relay outputs are isolated from the other circuits using 4kV insulation.
3.
The inputs in the example are connected with a common minus terminal.
Page 30 of 53
TXV00411-EN.doc
2.3.OS-1401 expansion module

The OS-1401 expansion module has 12 solid-state outputs with a switching contact and a common plus
terminal (VDO+). The module is fitted with a fixed terminal board (for terminal parameters, see Table
1.1.1). The DO0DO3 outputs allow switching 24 VDC, 2A per output as a maximum (the sum of the
loads of all four outputs must not exceed 4.4 A), the DO4DO11 outputs allow switching 24 VDC, 0.5 A
per output as a maximum. The outputs are galvanically isolated from the internal circuits (power supply
and communication to the basic module) and the groups of outputs are galvanically connected, they have
a common power supply and a common positive terminal (VDO+), the status of each input is indicated on
the front panel of the module.
24 VDC
A5
TCL2-
GND
+24V
COM1
TC LINE
24 V DC
RUN
3
2
1
0
A6
A7
A8
A9
DO3
A4
DO2
A3
DO1
A2
DO0
A1
TCL2+
L+
L-
DIGITAL OUTPUTS
BLK
4 5
6
7
8
9
ADR
OS-1401
Figure 2.3.1
VDO+
DO4
DO5
DO6
DO7
DO8
DO9
DO10
DO11
DIGITAL OUTPUTS
B1
B2
B3
B4
B5
B6
B7
B8
B9
Basic diagram of the OS-1401 module connection

1.
The outputs close against the VDO+ common terminal (the maximum current through the
terminal is 9 A)
2.
The outputs are realized using solid-state switches with internal protection against current
and thermal overload. To increase resistance and lifetime, the switched loads have to be
treated using corresponding interference elimination elements (see the corresponding
chapter of the documentation).
3.
The 24 VDC power supply connected to the VDO+ and COM1 terminals is required for good
functioning of the output switches!
Page 31 of 53
TXV00411-EN.doc
2.4. IT-1601 analog expansion module

The IT-1601 expansion module has 8 analog inputs with a common terminal and 2 analog outputs with a
common terminal. The inputs are universal, configurable independently of each other as voltage or
current inputs, two-wire connection of passive resistance sensors. The resolution is 16-bit, the module
ensures the measured value processing, conversion to engineering units, etc. The analog outputs have a
10-bit resolution, 010V voltage. The analog inputs and outputs are galvanically isolated from the internal
circuits and the status of each input is indicated on the module panel.
A1
A2
A3
A4
A5
GND
+24V
AGND
A6
A7
AO1
AO0
TCL2-
01 0V
TCL2+
010 V
24 VAC
TC LINE
24 V DC
RUN
3
2
1
0
A9
Vref
AGND
A8
ANALOG OUTPUTS
BLK
4 5
6
7
8
9
ADR
IT-1601
AGND
AI0
AI1
AI2
AI3
AI4
AI5
AI6
AI7
ANALOG INPUTS
B1
B2
B3
B4
B5
B6
B7
B8
B9
PS50/24
7k5
+
+
230 V AC
420mA
420mA
420mA
3x 420 mA
Figure 2.4.1
Basic diagram of the IT-1601 module connection

Page 32 of 53
Ni1000
Pt100
TXV00411-EN.doc

1.
The analog inputs and outputs have a common AGND terminal.
2.
To increase the measurement accuracy, it is recommended to connect the input signals
(sensors) as shown in the example, i.e. to use the A8 terminal as the common AGND
terminal for measurement of passive resistance sensors
3.
Exact voltage of +10.0 V is available on the Vref terminal for supplying the passive
resistance sensors (using an external serial resistor).
4.
Passive resistance sensors connected using a two-wire connection are supplied via a 7k5
resistor from the Vref terminal. The resistor has to be fitted outside the module in the
distributor. The other end of the sensor has to be connected to the AGND terminal no. A8 !
(we recommend to use the MT-1691 module).
5.
The accuracy of the 7k5 resistor has a key influence on the accuracy of passive sensors
measurement. The basic accuracy of the resistors used in the MT-1691 module is 0.1%
with a temperature coefficient of no more than 25 ppm.
6.
The current ranges (20 mA, etc.) can be switched-over from the Mosaic programming
environment (the module is not fitted with internal jumpers).
MT-1691 module with resistors.

The R resistors for supplying the passive sensors need not be purchased and fitted manually in the
application, since it is possible to use the ready-made MT-1691 module, which can be slid in the bottom
terminal board as shown in Figure 2.4.2 while fixing the free end of the cable in the A9 terminal.
The outlets of the MT-1691 resistance member should be slid directly in the terminals along with the
connecting cables (we recommend to slide the connecting cables in under the outlets of the resistance
member). The unused outlets of the resistance member can be broken off and these inputs can then be
used as analog inputs with a different range. The outlets can only be broken off from the end to which no
cable with reference voltage is connected. The SW configuration is carried out in the Mosaic programming
environment.
Page 33 of 53
TXV00411-EN.doc
A5
TCL2-
GND
+24V
AGND
TC LINE
24 V DC
RUN
3
2
1
0
4 5
A6
A7
A8
A9
Vref
A4
AO1
A3
AGND
A2
AO0
A1
TCL2+
IT-1601
ANALOG OUTPUTS
BLK
6
7
8
9
ADR
IT-1601
Figure 2.4.2
AGND
AI0
AI1
AI2
AI3
AI4
AI5
AI6
AI7
ANALOG INPUTS
B1
B2
B3
B4
B5
B6
B7
B8
B9
Connection of the MT-1691 resistance member to the IT-1601 module
Page 34 of 53
TXV00411-EN.doc
2.5. IT-1602 analog extension module

The IT-1601 extension module contains 8 analog inputs with a common terminal and 2 analog outputs
with a common terminal. The inputs are universal and independently configurable as voltage inputs or as
inputs for direct connection of thermocouples. The cold end is compensated using an external Ni1000
sensor connected to the CJC input. The sensor has to be placed on the terminal board where the
compensatory leads are terminated (equipotent terminal board). The resolution is 16 bit; the module
ensures the processing of the measured value, conversion to engineering units etc. The analog inputs
resolution is 10 bit with 010V voltage. The analog inputs and outputs are galvanically isolated from the
internal circuits and the status of each input is indicated on the module panel.
Ni 1000
A1
A2
A3
A4
A5
GND
+24V
AGND
A6
A7
AO1
AO0
TCL2-
-1 0 1 0V
TCL2+
- 1 010 V
24 VAC
TC LINE
24 V DC
RUN
3
2
1
0
A9
AGND
CJC
A8
ANALOG OUTPUTS
BLK
4 5
6
7
8
9
ADR
IT-1602
AGND
AI0
AI1
AI2
AI3
AI4
AI5
AI6
AI7
ANALOG INPUTS
B1
B2
B3
B4
B5
B6
B7
B8
B9
Napov zdroje
Figure 2.5.1
Basic diagram of the IT-1602 module connection

Page 35 of 53
Termolnek
TXV00411-EN.doc

1.
The analog inputs and outputs have a common AGND terminal.
2.
To increase the measurement accuracy, it is recommended to connect the input signals
(sensors) according to the example, i.e. to use the B1 terminal as the common AGND
terminal for the analog inputs (A5 for analog outputs and A8 for cold end compensation)
3.
The CJC input is only designed for cold end measurement in the case of direct
thermocouple measurement. The connected sensor has to be of the Ni1000 type.
Page 36 of 53
TXV00411-EN.doc
3. TCL2 bus (peripheral modules connection)

All modules of one Foxtrot PLC assembly (i.e. all peripheral modules controlled by one basic module) have
to be interconnected by bus interconnection, which is connected to the terminals on the left upper edge
of the module (the TCL2 bus and eventually power supply). The interconnection of the modules MUST be
linear (i.e. the modules must be interconnected in series in succession, a branch cannot be realized), the
central module MUST be at one end of the bus while the other end MUST be fitted with a 120
terminator.
3.1. TCL2 bus installation
The individual Foxtrot modules are interconnected using at least two pairs (interconnection only for the
communication bus, see chapter 3.2) of cables designed for the RS-485 bus, or cables including power
supply (for the TCL2 bus, we have to use a cable designed for the RS-485 bus again (interconnection
including power supply - see chapter 3.1)).
In case of a longer distance (typically more than 10 metres), only the communication bus without the
power supply is always interconnected (see chapter 3.2). A high-quality shielded cable must be used and
the shielding MUST be connected to the main ground terminal at one end of the cable only!
The TCL bus connected using metallic cables (RS-485) must always be terminated at both ends. On the
basic module side, the termination is realized as a fixed termination directly inside the basic module the
basic module MUST always be at one end of the bus!
The other end of the bus will be terminated with an external resistor of approximately 120 fitted
between the TCL2+ and TCL2- signals. For easy installation, the basic module packing includes the KB0290 terminating element (separate cat. no. TXN 102 90) which contains the required 120 terminating
resistor and which is adapted for the insertion in the TCL2 (mostly A1, A2) terminals. During the
installation, insert the terminating element in the terminals, insert the installed conductor for the bus
connection and tighten the terminals.
The modules can also be interconnected using optical cables or a combination of optical and metallic
cables. To realize the interconnection using an optical cable, the KB-0552 converter for optics has to be
used (for the connection, see chapter 3.4). The modules can be interconnected using standard ST-ST
patch cables.
An optical cable ensures galvanic isolation and, therefore, an independent power supply unit has to be
used for supplying the following module.
The following table summarizes the features of the possible interconnections of the Foxtrot modules into
assemblies. The mentioned possibilities can be combined with each other:
Table 3.1 Possibilities of the Foxtrot system modules interconnection - summary.
Solution
1
2
HW (additional)
Transmission medium
Cable (2x twisted pair)
Twisted pair + GND
(2x twisted pair)
Power supply distribution
Galvanic isolation of bus
Used cable
Connector
Approximate damping
Wave length
Fibre type
Max. number of I/O modules
to one CP
Max. length of one bus
segment
Max. total bus length
3
KB-0552
Optical cable
YES
NO
According to
RS-485 specification
Screw-type terminals
-
NO
NO
According to
RS-485 specification
Screw-type terminals
-
10
10
NO
YES
Standard patch cable
ST-ST
2x ST
3.5 dB/km
820 nm
Multimode glass
62.5/125 mm
10
10 m
400 m
max. 1.7 km
400 m
Depending on the
10 m
Page 37 of 53
TXV00411-EN.doc
For detailed information see

Notes on the individual solutions:
1.
2.
3.
chapter 3.1
chapter 3.2
number of segments
[2]
The basic method of interconnection including power supply. Suitable for assemblies with
several modules in one switchgear. This solution is limited by the maximum bus length
(power supply line).
The connection in case of longer distances between modules the control system is
distributed in several boxes in the technology, etc. Each module (or a group of modules)
has to have its own power supply unit. The interconnection of the TCL2 bus allows the use
of any cable fulfilling the requirements for the RS-485 bus, drawn through the channels,
the switchgear bushings.
The connection for longer distances (the best solution). Since the lengths of the individual
segments add up, even kilometre distances of the bus of the entire system can be
achieved. The optical cable ensures galvanic isolation and therefore a power supply unit
has to be installed in each module (a group of modules) connected by the optical cable.
3.2. Connection of expansion modules to the FOXTROT system (TCL2 bus with power supply)
Figure 3.2.1 below shows the basic connection of the expansion modules to the basic module. Peripheral
modules are connected including the power supply. The last module on the bus (the most distant one
from the basic module) must always be fitted with a terminating resistor of the TCL2 bus (see the resistor
in Figure 3.3.1).
Page 38 of 53
TXV00411-EN.doc
Figure 3.2.1
B2
B3
B4
B5
B6
B7
B8
B9
A1
A2
A3
A4
A5
A6
A7
DI6
AI2
DI7
AI3
TCL2+
TCL2-
GND
+24V
COM1
DI0
DI1
B1
DI5
AI1
A9
DI4
AI0
RxD
A8
DI3
A7
DI2
A6
DI1
A5
DI0
A4
GND
A3
RTS
A2
TxD
A1
CIB1-
CIB1+
+24V
TCL2-
GND
TCL2+
A8
A9
PS50/24
TC LINE
24 V DC
CIB LINE
CH1/RS-232
RUN
TC LINE
24 V DC
RUN
ERROR
3
2
1
0
DI3
DI2
230 V AC
DIGITAL INPUTS
BLK
4 5
6
7
8
9
ADR
CP-1004
MODE
230 VAC
DI6
DI7
DI8
DI9
DI10
DI11
D5
DI5
D4
DI4
D3
COM2
D2
DO5
D1
DO4
C9
DIGITAL INPUTS
DO3
TxRx+
TxRx-
C8
DO2
C7
TxD
RxD
TxRx+
C6
DO1
C5
TxRx-
CTS
BT+
C4
DO0
C3
BT-
RTS
GND
GND
C2
COM1
C1
DIGITAL OUTPUTS
D6
D7
D8
D9
B1
B2
B3
B4
B5
B6
B7
B8
B9
L
N
PE
+5V
IB-1301
COM2
ETHERNET
+5V
Page 39 of 53
Basic diagram of the TCL2 bus connection with power supply
NEXT
FOXTROT
I/O MODULES
B9
A1
A2
A3
A4
A5
A6
A7
A8
A9
A1
A2
A3
A4
A5
GND
+24V
COM1
DI0
DI1
DI2
DI3
TCL2+
TCL2-
GND
+24V
COM1
TC LINE
24 V DC
RUN
ERROR
DIGITAL INPUTS
TC LINE
BLK
4 5
RUN
2
1
0
3
2
1
0
7
8
9
ADR
DO3
DO4
DO5
DO6
DO7
VDO+
DO4
DO5
DO6
DO7
DO8
DO9
DO10
DO11
DIGITAL OUTPUTS
DO2
DIGITAL OUTPUTS
DO1
D5
OS-1401
DO0
D4
7
8
9
COM2
D3
DO5
D2
4 5
DO4
D1
BLK
DO3
TxRx+
C9
DO2
C8
TxRx-
TxD
C7
DO1
C6
RxD
TxRx+
TxRx-
C5
DO0
C4
CTS
BT+
BT-
C3
DIGITAL OUTPUTS
IR-1501
DIGITAL OUTPUTS
COM1
C2
RTS
GND
GND
+5V
C1
A9
D6
D7
D8
D9
B1
B2
B3
B4
B5
B6
B7
B8
B9
B1
B2
B3
B4
B5
B6
B7
B8
B9
+5V
A8
ADR
CP-1004
MODE
A7
COM2
ETHERNET
24 V DC
A6
DO3
B8
DO2
B7
DO1
B6
DO0
B5
TCL2-
RxD
B4
TCL2+
CIB1-
RUN
B3
DI7
AI3
CIB1+
CH1/RS-232
B2
DI6
AI2
GND
+24V
CIB LINE
B1
DI5
AI1
TCL2-
24 V DC
A9
DI4
AI0
TCL2+
TC LINE
A8
DI3
A7
DI2
A6
DI1
A5
DI0
A4
GND
A3
TxD
A2
RTS
A1
120 R
TXV00411-EN.doc
Page 40 of 53
Basic diagram of the TCL2 bus connection without power supply
24 VDC
L2+
L2-
3.3. Connection of FOXTROT remote peripheral modules (TCL2 bus without power supply)
Figure 3.3.1
24 VDC
L1+
L1-
B8
B9
A1
A2
A3
A4
A5
A6
A7
A8
A9
GND
+24V
COM1
DI0
DI1
DI2
DI3
TC LINE
24 V DC
GND
B7
TCL2-
B6
TCL2+
B5
TCL2-
RxD
B4
TCL2+
CIB1-
B3
DI7
AI3
CIB1+
CH1/RS-232
B2
DI6
AI2
GND
+24V
CIB LINE
B1
DI5
AI1
TCL2-
24 V DC
A9
DI4
AI0
TCL2+
Page 41 of 53
TC LINE
A8
DI3
A7
DI2
A6
DI1
A5
DI0
A4
GND
A3
TxD
A2
RTS
A1
120 R
DIGITAL INPUTS
MI2-02M
RUN
RUN
ERROR
BLK
4 5
3
2
1
0
2
1
0
7
8
9
4 5
6
7
8
9
ADR
ADR
ETHERNET
CP-1004
MODE
IR-1501
1
DO4
DO5
DO6
DO7
D9
B1
B2
B3
B4
B5
B6
B7
B8
B9
CIB2-
DO3
D8
CIB2+
DO2
D7
CIB1-
DO1
D6
CIB1+
DO0
D5
COM2
D4
DO5
D3
DO4
D2
DO3
D1
COM2
TxRx+
C9
DO2
C8
TxRx-
TxD
C7
DO1
C6
RxD
TxRx+
TxRx-
C5
DO0
C4
CTS
BT+
BT-
C3
COM1
C2
RTS
GND
GND
+5V
+5V
C1
DIGITAL OUTPUTS
DIGITAL OUTPUTS
TXV00411-EN.doc
24 VDC
L2+
L2-
3.4. Connection of FOXTROT remote peripheral modules and the MASTER module of the CIB
bus
24 VDC
L1+
L1-
RS-485
Rx
ERROR
RS-485
Tx
Rx
820 nm
A3
A4
A5
TC LINE
Tx
24 V DC
RUN
A6
A7
A8
A9
DO3
A2
DO2
A1
DO1
A3
DO0
A2
+24V
A1
COM1
TCL2+
A3
TCL2-
DI7
AI3
A2
GND
A1
TCL2+
B9
GND
B8
120 R
TCL2-
B7
TCL2+
B6
TCL2-
B5
120 R
GND
B4
DI6
AI2
RxD
Page 42 of 53
RUN
B3
DI5
AI1
CIB1-
CH1/RS-232
B2
DI4
AI0
CIB1+
CIB LINE
B1
DI3
+24V
24 V DC
A9
DI2
TCL2-
TC LINE
A8
DI1
A7
DI0
A6
GND
A5
TxD
A4
RTS
A3
GND
TCL2+
A2
24 VDC
L3+
L3-
DIGITAL OUTPUTS
BLK
820 nm
Tx
Tx
3
2
1
0
4 5
6
7
8
9
ADR
CP-1004
MODE
Rx
KB-0552
24 VDC
L2+
L2-
B3
DO11
B2
DO10
B1
DO9
B3
DO8
B2
DO7
B1
DO6
D9
DO5
D8
DO4
D7
VDO+
D6
0V
0V
D5
+24V
D4
DO5
D3
DO4
D2
DO3
D1
DIGITAL OUTPUTS
COM2
C9
DO2
TxRx+
TxRx-
C8
DO1
C7
TxD
RxD
TxRx+
C6
DO0
C5
TxRx-
CTS
BT+
C4
COM1
C3
BT-
RTS
GND
C2
KB-0552
DIGITAL OUTPUTS
B1
B2
B3
B4
B5
B6
B7
B8
B9
C1
GND
+5V
+5V
OS-1401
Rx
+24V
ETHERNET
TXV00411-EN.doc
A1
120 R
3.5. Connection of FOXTROT peripheral modules by optical cable (KB-0552 converter)
24 VDC
L1+
L1
TXV00411-EN.doc
4. CIB bus - bus description

The CIB bus allows the connection of the Foxtrot system to the INELS peripheral bus units (the INELS
peripheral bus units are designed particularly for the area of control of buildings, heat sources and
distributions and air-conditioning, but can also be used as standard peripheral units for the Foxtrot system
provided that their features are respected).
One branch (the CIB bus limited by one master) allows to connect 32 units as a maximum.
The CP-1004 and CP-1005 basic modules are fitted with a single CIB bus master; additional units can be
connected via the MI2-02M external CIB master modules (4 master MI2-02M modules per one basic
module as a maximum).
Each external master module allows the connection of two CIB branches (2 x 32 units).
The MI2-02M modules are connected to the basic module via the TCL2 bus (see chapter 3).
4.1. CIB bus properties

The CIB bus is a two-wire bus allowing any topology. The communication itself is modulated on the direct
current supply voltage. The bus is supplied by a standard direct current voltage source 27.2 VDC or 24
VDC connected to the bus via the BPS2-01M or BPS2-02M isolation unit. At the same time, the power
supply unit can be used to supply the Foxtrot system itself.
In addition to the data transmission, the bus allows to supply the connected units, provided that the
maximum off-take of all supplied units and the maximum supply voltage drops are taken into account so
that the supply voltage tolerance conditions are observed in all parts of the bus.
Nominal supply voltage for the bus (with backup)

Nominal supply voltage for the bus (without backup)
Topology
Maximum distance of the master from the most remote
unit 1)
27.2 VDC
24 VDC
Any
Approximately
500 m
+ 10%, - 25%
+ 25%, - 15%
1)
The maximum length of the entire installation of a single branch is particularly limited by voltage drops
on the bus cable. The supply voltage has to be within the tolerance even on the most remote unit.
After the CIB bus installation, any twin-wire cable can be used. It is recommended to use twisted shielded
cables with the conductor cross section of at least 0.8 mm2, e.g. J-Y(St)Y1x2x0.8. The cross section and
topology should be chosen with regard to voltage drops on the cables depending on the installed INELS
units.
4.2. BPS2-01M isolation module

The BPS2-01M isolation module ensures the correct power supply for a single CIB bus. The module
isolates the bus power supply unit from the bus units and master so as to ensure the bus power supply
and, at the same time, to isolate the communication from the power supply unit. The module is realized in
a 1M box to the DIN bar, the correct voltage is indicated by a green LED on the front panel. The output is
protected against short circuit on the CIB bus by a reversible electronic fuse.
Page 43 of 53
TXV00411-EN.doc
4.3. BPS2-02M isolation module

The BPS2-02M isolation module ensures the correct power supply for two CIB buses (branches). The
module isolates the bus power supply unit from the bus units and master so as to ensure the bus power
supply and, at the same time, to isolate the communication from the power supply unit. At the same time,
the module offers terminals for the connection of a back-up battery ensuring the power supply for the
entire system in case of the main power supply unit outage.
The module is realized in a 3M box to the DIN bar; green LEDs on the front panel indicate the correct
voltage on the module outputs (the module has an output for the supply of its own control system and
two CIB outputs), the correct voltage on the module input and on the terminals for the connection of the
back-up battery. All inputs and outputs are protected against short circuit by a reversible electronic fuse.
The basic connection of the BPS2-02M module to the CIB bus including the connection of the MI2-02M
master module is shown in Figure 4.3.1.
120 R
CIB2
MI2-02M
4 5
CIB2
CIB1
CIB2
CIB2-
CIB2+
CIB1CIB1
BPS2-02M
VOUT 27 VDC
3
2
1
0
CIB1+
GND
Out 27 VDC
GND
+27V
+27V
GND
TCL2+
TCL2-
CIB1
6
7
8
9
ADR
VIN 27 VDC
Batt 24 VDC
2
R
CIB2+
CIB2-
CIB1+
CIB1-
NAPJEN
27,2 VDC
Figure 4.3.1
Battery 24 V
input 27 VDC
ZLON
AKUMULTOR 24 V
Connection of the BPS2-02M module and the MI2-02M master to the CIB bus
Page 44 of 53
TXV00411-EN.doc
4.4. MI2-02M external master

The MI2-02M master module ensures the operation of two CIB buses (branches), each having 32
connected units as a maximum. The module ensures the identification, addressing, configuration and
operation of the connected units. The module ensures data processing and transfer to the basic module.
It is connected to the basic module via the TCL2 system bus. Up to 4 external MI2-02M master modules
can be connected to a single Foxtrot basic module. The configuration and full control of the module can
be done from the Mosaic programming environment. At the same time, the master module is equipped
with a diagnostic allowing to obtain information about the status of communication of each unit, numbers
of communication errors, etc.
The front panel of the module offers indication two-colour LEDs (a green LED indicates bus operation
while bus communication errors are indicated by the red colour) and an address control knob, used to set
the master module address.
The master module is supplied directly from the CIB1 branch (if only one CIB branch of the module is
used, it must always be the CIB1 branch, otherwise the power supply for the module could not be
ensured).
The connection to the basic module corresponds to the TCL2 bus principles (see chapter 3).
The basic connection is shown in Figure 4.4.1.
B5
B6
B7
B8
B9
TCL2-
RxD
B4
TCL2+
CIB1-
B3
DI7
AI3
CIB1+
CH1/RS-232
B2
DI6
AI2
GND
+24V
B1
DI5
AI1
TCL2-
CIB LINE
A9
DI4
AI0
TCL2+
24 V DC
A8
DI3
A7
DI2
A6
DI1
A5
DI0
A4
GND
A3
TxD
A2
RTS
A1
TC LINE
120 R
GND
24 VDC
L1+
L1-
MI2-02M
RUN
ERROR
3
2
1
0
4 5
6
7
8
9
ADR
ETHERNET
CP-1004
MODE
Figure 4.4.1.
D7
D8
D9
Connection of the MI2-02M module to the Foxtrot basic module
Page 45 of 53
CIB2-
D6
CIB2+
D5
CIB1-
D4
CIB1+
D3
DO5
D2
DO4
D1
DO3
C9
COM2
TxRx+
TxRx-
C8
DO2
C7
TxD
RxD
TxRx+
C6
DO1
C5
TxRx-
CTS
BT+
C4
DO0
C3
BT-
RTS
GND
C2
DIGITAL OUTPUTS
COM1
C1
GND
+5V
+5V
TXV00411-EN.doc
4.5. CIB bus surge protection

In the case that the manner of installation of the CIB bus results in a risk of occurrence of overvoltage on
the bus itself or on the connected elements (e.g. side-run with a lightning rod, partial installation outside
a building, etc.), a corresponding surge protection MUST be used. Only the specified special types of
surge protection can be used for the CIB bus surge protection. Using other than the specified types may
considerably decrease the application reliability and functionality.
Chapter 4.5.1 describes the DTNVEM 1/CIB surge protection which represents a basic element for the
protection of the CIB bus itself. It only protects against surges that may penetrate into the installation of
the CIB bus. It does not replace the protection of the entire control system. The main protection of each
application is always the protection of the application power supply units i.e. the properly designed and
installed protection of the 230 V supply voltage. The network power supply protection should constitute
an integral part of each application of the control system. All principles of installation of surge protection
as generally known and used should be applied to the protection of the 230V network power supply.
4.5.1. DTNVEM 1/CIB surge protection

DTNVEM 1/CIB is a surge protection device (SPD) conforming with SN EN 61643-21 (A2, B2, C2, C3, D1
categories) designed for the protection of the CIB bus against lightning currents and surges. The
recommended position is at the input of cabling from the outdoor environment to the building, and,
furthermore, on the boundaries of other LPZs (in compliance with SN EN 62305) and in the vicinity of
the protected device so that the length of the cabling between the surge protection device and the
protected device does not exceed 10 m.
DTNVEM 1/CIB consists of a base and a replaceable module containing the protection. The base remains
connected permanently, and only the replaceable module is handled with in the case of inspection checks
or damage. The base is of a pass-through type even without the module (the circuit is not broken).
The protection is designed for a permanent passing current of 0.5A as a maximum. When designing the
project, it is necessary to ensure that this current is not exceeded.
DTNVEM 1/CIB is connected with its output towards the protected device.
Figure 4.5.1. Internal connection of the DTNVEM 1/CIB surge protection

The DTNVEM 1/CIB protection is always connected before the part of the bus to be protected (i.e. we
have to treat all parts of the installation which leave the ZBO1 zone or which are parallel to large metal
parts of the building situated in zone 0, such as the lightning conductor).
All parts of installation which the above sentence refers to always have to be protected separately.
Figure 4.5.2 shows an example where the installation of the system with the CIB bus is realized in a
building.
The main part of the installation is situated inside a protected building and its protection is realized at
the 230 V power supply for the entire system (protection of the entire application the central unit as
well as the bus units).
Page 46 of 53
TXV00411-EN.doc
Some of the units are located in a neighbouring building (garage), where the bus is led by an in-ground
cable. Here, it is always necessary to install the protection at the entrance to the building so that both
parts of the installation are protected against the penetration of overvoltage which can occur on the
ground cabling.
One unit is placed under the roof (e.g. connection of an anemometer) and the bus cabling to this unit is
placed parallel to the lightning conductor located on the outer side of the perimeter wall. In this case, the
surge protection is located at a suitable place (end of the side-run) (in the example, the protection is on
one side only unit is unprotected, but the rest of the application is protected correctly).
BLESKOSVOD
DM
IM2 -1 40M
VOUT 27 VDC
GAR
3
2
IM2-1 40 M
VO UT 2 7 VDC
I M2 -1 40 M
VOUT 27 VDC
OUTPUT
DTNVEM 1/CIB
HES
DTNVEM 1/CIB
DTNVEM 1/CIB
OUTPUT
INPUT
CIB
OUTPUT
CENTRAL
UNIT
CIB
INPUT
INPUT
Figure 4.5.2. Typical connection of the DTNVEM 1/CIB protection
Page 47 of 53
EZS
FIRE
...
TXV00411-EN.doc
5. CIB bus connection examples

The following chapter gives some basic examples of the INELS units connection on the CIB bus. The
INELS peripheral bus units are particularly designed for the area of control of buildings, heat sources and
distributions and air-conditioning, but can also be used as standard peripheral units for the Foxtrot system
provided that their features are respected.
5.1. IM2-20B, 40B, 80B and IM2-140M input units
Input types (based on [7], where detailed information can be found):

Disconnecting contact
This connection is mostly used for the connection of fire detectors where loop sabotage is unlikely to
happen. This simple connection can also be seen with EZS home alarm detectors. This is essentially
correct, even though a failure of a detector (or of an entire group of detectors) is not eliminated in the
case of cabling or terminal board short circuit. Therefore, we rather recommend to use a balanced loop.
Single balanced loop
It is mostly used in those cases where multiple detectors are connected in one loop. The contacts are
connected in a series. The connection is simple and transparent. The disadvantage is the very fact that
there are several detectors in the series and thus the place of activation cannot be identified exactly. The
contacts (both ALARM and TAMPER) are always disconnecting i.e. a closed contact represents the idle
condition.
ALARM
TAMPER
2k2
INx
GND
Double balanced loop

Two pieces of information are usually transmitted from each detector activation (movement, door
opening, etc.) and case intrusion sabotage. The idle condition and the detector activation are
transmitted using two resistance values. The idle condition is given by the basic value of the resistance,
the activation is double the value. Short circuit or disconnection of the loop is understood as a loop
sabotage or opening of the detector case. The resistance values have again a tolerance range of
approximately 10% so as to prevent the issue of wrong evaluation in the case of resistance variation, e.g.
by the influence of temperature.
If the switchboard has a sufficient number of wire loops, it is advantageous to connect each detector in a
separate loop. Then the loop can indicate both the activation and the sabotage of the detector or the
loop. When connecting multiple detectors in a single double-balanced loop, however, the connection gets
complicated. The contacts (both ALARM and TAMPER) are always disconnecting i.e. a closed contact
represents the idle condition.
ALARM
1k1
1k1
TAMPER
INx
GND
Page 48 of 53
TXV00411-EN.doc
6. Dimensions, assembly
6.1. Dimensions of the CP-10xx basic modules (6-module box):
6.2. Dimensions of Foxtrot peripheral modules (3-module box):
Page 49 of 53
TXV00411-EN.doc
6.3. Dimensions of MI2-02M external master (1-module box):
Page 50 of 53
TXV00411-EN.doc
7.Technical terms and abbreviations
Symbols of signal and protective grounding:

mechanical ground
protective grounding
grounding for work
signal grounding
(terminal connected to the system ground, optionally usable

for connecting the shielding)
(terminal reserved for the connection to the PE terminal in
the switchgear)
(terminal connected to the switchgear ground having only
an operational importance, e.g. connection of shielding with
the TECOMAT series)
(usually marks one pole of the power supply or the circuit
signal ground)
System signals and terminals marking:

GND
GNDx
AGND
COMx
DI0, DI1,...
DO0,
DO1,...
IN0+,
IN1+,...
AI0+,
AI1+,...
IN0,IN1
,...
AI0,
AI1,...
AIx
AOx
Iout0,...
Io0,...
Uo0,...
Vref
RxTx+
RxTXRxD+/TxD+
RxD-/TxDRxD, RxD2
TxD, TxD2
signal ground of
communications
common terminal of
binary outputs
signal ground of analog
circuits
common terminal of
binary inputs
binary input signals
binary output signals
common terminal of the system I/O inputs or outputs

for TCxxx systems
for TCxxx systems
positive analog input

terminals
for NS950
for TCxxx systems
negative analog input

terminals
for NS950
for TCxxx systems
analog input terminal

analog output terminal
specific current output
for Foxtrot, TCxxx systems

for Foxtrot, TC400, TC500, TC600 systems
output terminal with a led-out power supply for supplying
the passive resistance sensors, or see below
current output of the D/A converter of the analog output
unit or see above (depending on unit type)
voltage output of the D/A converter of the analog output
unit
10.00 V output terminal supplies the passive resistance
sensors (supplemented with 7k5 external resistor).
current output of analog

output
voltage output of analog
output
output terminal of the
reference power supply
unit
positive terminal of the
RS485 interface
negative terminal of the
RS485 interface
positive terminal of the
RS485 interface
negative terminal of the
RS485 interface
RS232 interception
terminal
RS232 transmitter
realizes the RS485 interface along with the negative

terminal
realizes the RS485 interface along with the positive terminal
realizes the RS485 interface along with the negative
terminal (for TCxxx, TRxxx systems)
realizes the RS485 interface along with the positive terminal
(for TCxxx, TRxxx systems)
the system terminal with this marking is the input of the
RS232 communication receiver (Attention!, e.g. with
modems, the meaning of this signal may be opposite)
the system terminal with this marking is the output of the
Page 51 of 53
TXV00411-EN.doc
terminal
RTS, RTS2
RS232 direction control

terminal
232DIS
TC400, TC500, TC600

service terminal
24V~
TC400, TC500, TC600

and TRxxx power supply
terminals
TC700 power supply
terminals
binary units power
supply
binary units power
supply
binary units power
supply
24V=
+USS
USS
UST
RS232 communication transmitter (Attention!, e.g. with

the system terminal with this marking is the output for the
RS232 communication direction control (Attention!, e.g. with
signal for switching the communication inside TC400,
TC500, TC600, TR050, TR200, TR300, must be connected
according to the documentation
terminals for connecting the system power supply
(independent of polarity)
terminals for connecting the system power supply
the positive pole of the binary circuits power supply is
connected to the terminal with this marking (DC units)
the negative pole of the binary circuits power supply is
connected to the terminal with this marking (DC units)
one pole of the binary circuits power supply is connected to
the terminal with this marking (AC units)
Abbreviations, symbols:
CIB
TCL2
LCH
TCxxx
TRxxx
PLC
JTS
PC
OV1000
Pt100
Ni1000
Twin-wire bus manufactured by Teco a. s. for the connection of INELS units

System communication bus for the connection of peripheral and special modules of the Foxtrot
system (works with the RS-485 physical interface)
Logical channel realized on the Ethernet interface (multiple communication channels marked
LCH1 to LCHx can be realized simultaneously on one physical Ethernet interface)
TC400, TC500, TC600, TC700 and other PLC systems.
TR050, TR200, TR300 regulation systems, power supply and communication interface of the
TR341 and TR101 modules.
Programmable control system (also programmable logic controller), control system for general
use of technology control; at the same time, the TECOMAT series manufactured by Teco a.
s. offers many functions and system support for the use in measurement and regulation
applications.
Unified telephone network, i.e. the general public telephone distribution; connection to JTS
means connection to the general telephone outlet.
Personal computer, IBM PC compatible; in the corporate documentation of Teco a. s., the term
computer always implies a personal computer (used for programming of systems, activation,
visualization etc.)
Resistance transmitter, an abbreviation referring to a resistance transmitter with a nominal
resistance of 1000W (connected as a potentiometer, it usually has three terminals resistance start, slider and resistor end).
Passive resistance sensor, an abbreviation referring to a passive resistance sensor with a
resistance of 100W at 0 C, with platinum as the basic production material (typical industrial
use in temperatures up to 850 C).
Passive resistance sensor, an abbreviation referring to a passive resistance sensor with a
resistance of 1000W at 0 C, with nickel as the basic production material (typical use in the
area of measurement and regulation, typically suitable for temperature measurements up to
180 C).
Page 52 of 53
TXV00411-EN.doc
8.References
[1]
[2]
[3]
[4]
[5]
[6]
[7]
Designer's manual for Tecomat and Tecoreg systems, cat. no. TXV 001 08
Foxtrot programmable logic controllers manual, cat. no. TXV 004 10
Serial communication of Tecomat systems manual, cat. no. TXV 004 03
MR-0104 submodule description manual, cat. no. TXV 101 04.
Jablotron company documentation.
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