Formwork For Levelling Concrete
Formwork For Levelling Concrete
Formwork For Levelling Concrete
measure productivity of
various trades
The Builders Guide on Measuring Productivity is published by the Building and Construction Authority,
Singapore.
Copyright @ 2012 Building and Construction Authority, Singapore. All rights reserved. This document or any part thereof may not be reproduced for any
reason whatsoever in any form or means whatsoever and howsoever without the prior written consent and approval of the Building and Construction
Authority.
Whilst every effort has been made to ensure the accuracy of the information contained in this publication, the Building and Construction Authority, its
employees or agents shall not be responsible for any mistake or inaccuracy that may be contained herein and all such liability and responsibility are
expressly disclaimed by these said parties.
ISBN 978-981-07-1241-9
FOREWORD
Foreword
The Building and Construction Authority (BCA) formulated the
Construction Productivity Roadmap in 2010 with the aim to
transform the construction industry and raise its productivity. Under
the key thrust of enhancing industry awareness, BCA was tasked to
establish benchmark indicators especially at project and trade levels
for builders to track their own productivity performance. In order to
do this, it is necessary for builders to adopt a common methodology
of measuring project and trade productivity. On 15 July 2011,
the submission of construction productivity data to BCA became
a mandatory requirement for the builders. This was in conjunction
with the enhanced buildability framework and applied to projects
with Gross Floor Area (GFA) of 5000 square meters or more. The
builders used a common platform under the Electronic Productivity
Submission System (ePSS) to submit the construction productivity
data. These data would primarily be used to establish the project
level productivity.
Apart from monitoring the project productivity of building projects,
it is also necessary to measure the trade productivity to have an indepth analysis of the productivity performance in various aspects
of site work. Trade productivity would reect the efciency and the
quality of the workforce. It is particularly useful for planning and
scheduling of work processes. BCA has thus produced this Builders
Guide on Measuring Productivity. This Guide provides best practices
on how to measure productivity for the 12 key trades which are
commonly found in most construction projects. These best practices
are illustrated through owcharts and photographs that showed the
activities involved in each trade. Productivity Monitoring Forms
have also been developed for each of the key trade and builders
would be able to adopt them as a common tool to measure the trade
productivity.
BCA has been working closely with a group of builders in developing
and using this Guide to study the trade productivity since February
2011. This Guide should come in handy to those who are unsure but
want to start measuring the trade productivity in their projects. There
is nothing better than learning from those that have embarked on and
excelled in the same journey.
ACKNOWLEDGEMENT
Acknowledgement
Builders Guide on Measuring Productivity was developed with
valuable contributions from several main contractors and their
subcontractors.
We would like to express our heartfelt gratitude to the following
builders for their valuable support and contributions throughout the
development of this guide:
II
Name
Designation
Company
Mr Allan Tan
Project Director
Project Manager
Mr Atsushi Nakagawa
Senior Manager
Obayashi Corporation
Construction Manager
Shimizu Corporation
Mr Thomas Chiew
Hock Meng
Executive Director
Project Manager
Deputy Project
Director
Teambuild Construction
Pte Ltd
Project Director
Mr Yong De-Rhong
Director
Introduction
1. Formwork Installation
1.1 Table Formwork Installation Process
1.1.1 Dismantling of Table Formwork
1.1.2 Lifting of Table Formwork from Previous Floor to
Upper Floor
1.1.3 Setting Out, Alignment and Level Check
1.1.4 Placing of Inll Form, if any
1.2 Formwork Installation Productivity Monitoring Form
3. Concrete Placement
3.1 Concrete Placement Process
3.1.1 Preparation of Concrete Area
3.1.2 Transportation of Concrete to Concrete Area
3.1.3 Placing of Concrete
3.1.4 Spreading and Compacting of Concrete
3.1.5 Levelling of Concrete
3.2 Concrete Placement Productivity Monitoring Form
4. Drywall Installation
4.1 Drywall Installation Process
4.1.1 Transportation of Drywall Materials to Location
4.1.2 Setting Out
4.1.3 Preparation of Drywall Materials
4.1.4 Installation of Drywall
4.1.5 Sealing of Joints
4.2 Drywall Installation Productivity Monitoring Form
5. Painting
5.1 Painting Process
5.1.1 Transportation of Painting Materials to Location
5.1.2 Preparation of Painting Surface
5.1.3 Application of Sealer Coat
5.1.4 Application of 1st & Finishing Coat
5.2 Painting Productivity Monitoring Form
TABLE OF CONTENTS
Table of Contents
1
2
3
3
4
4
5
6
8
9
9
9
10
11
12
14
15
15
15
16
17
17
18
20
21
21
21
22
23
24
24
26
27
27
27
28
29
30
32
33
33
33
34
34
35
36
36
III
TABLE OF CONTENTS
7. Wall Tiling
7.1 Wall Tiling Process
7.1.1 Transportation of Tiling Materials to Location
7.1.2 Patching and Plastering (if necessary)
7.1.3 Setting Out
7.1.4 Mixing of Cement Mortar / Tile Adhesive
7.1.5 Laying of Tiles
7.1.6 Grouting / Pointing
7.1.7 Cleaning of Tiles
7.2 Wall Tiling Productivity Monitoring Form
8. Floor Tiling
8.1 Floor Tiling Process
8.1.1 Preparation of Tiling Area
8.1.2 Transportation of Tiling Materials to Location
8.1.3 Screeding (if necessary)
8.1.4 Setting out
8.1.5 Mixing of Cement Mortar / Tile Adhesive
8.1.6 Laying of Tiles
8.1.7 Grouting / Pointing
8.1.8 Cleaning of Tiles
8.2 Floor Tiling Productivity Monitoring Form
IV
38
39
39
39
40
40
41
41
41
42
44
45
45
46
46
47
47
48
49
49
50
52
53
53
54
54
55
56
58
59
59
59
60
61
61
62
64
65
65
66
66
67
68
70
71
71
71
72
73
74
References
76
INTRODUCTION
Introduction
The measurement of trade productivity provides the builders
a platform to carry out in-depth analysis of their productivity
performance. At the trade level, the amount of physical output per
manhour is measured. A worker is deemed to be more productive
if he produces more output within an hour. The indicator is
calculated as follows:
Total units of output
Trade Productivity =
Total manhours (hr)
The unit of measurement for trade productivity would vary for
different trades. For example the unit of measurement for formwork
installation is area of formwork installed (m2) / manhour while the
unit of measurement for electrical conduit installation is length of
conduit installed (m) / manhour.
This guidebook sets out the best practices on how to measure
the productivity for the 12 key trades which are commonly found
in most construction projects. The Productivity Monitoring Forms
that have been developed for each of the key trades gave the
activities and parameters that the builders should monitor and
measure. Through these forms, the builders would be able to
adopt a common platform to measure the trade productivity. To
complement the forms, the activities involved in each trade are
illustrated through owcharts and photographs.
All the best practices in this guidebook have been gathered from
the builders that have participated in the Productivity Improvement
Project (PIP) on Trade & Project Level Productivity Study.
References have also been made to international standards, e.g.
the ASTM E2691Practice for Job Productivity Measurements.
It is a useful guide for builders who wish to measure the trade
productivity in their projects.
FORMWORK
FORMWORK
INSTALLATION
The owchart below shows the typical processes involved in the
installation of table formwork during construction. The sequence
for other system formwork will differ. It serves as a guide on the
activities that are to be considered during the measurement of
productivity for this trade.
The following sections show the steps involved when installing table
formwork. While the specic construction techniques employed may differ,
these are the common stages of work that are commonly carried out on site.
FORMWORK
1.1
Table Formwork
Installation Process
FORMWORK
1.1.2
1.1.3
FORMWORK
Checking and adjusting the level of
the table formwork
1.1.4
7) The downtime and waiting time of the tower crane should be excluded from the manhours taken.
(The form should indicate as a percentage the time taken for each of the above activities)
6) The manpower and time should be recorded when workers are carrying out the following activities:
a)
Dismantling of formwork
b)
Lifting of table formwork from previous floor to upper floor
c)
Setting out, alignment & level checks
d)
Placing of infill form, if any.
4) The trade productivity is then calculated by dividing the area of formwork by the manhours taken.
3) The unit used for the manpower is manhour. 1 manhour is defined as 1 man working for 1 hour. The
2
example shows that about 11.11 manhours were required to install formwork of an area of 25m . This is
2
equivalent to 7 men working for approximately 1.6 hours to install 25m of the formwork.
1) The location where the formwork installation would be monitored should first be identified. It is
recommended for the builder to start the monitoring when the installation has reached the stage of a
th
typical floor. The example shows the monitoring on 25 Storey, Zone1 of Block 123.
Methodology
Case Example
Trade Productivity =
25m
11.11 manhours
Formwork area
Total manhours
2.25 m /manhour
Productivity Calculation
manhours
manhours)
(excluded)
manhours
manhours
manhours
manhours
FORMWORK
2.78
2.78
11.11
Dismantling of formwork
2.22
Lifting of formwork from previous floor to upper floor
(Tower crane in operation)
3.33
(0.50
(Tower crane downtime)
Time taken
Manpower Size
Project Information
The Formwork Installation Productivity Monitoring Form has been designed to standardize the monitoring of
productivity for formwork installation. The methodology gives the step by step guide on how to carry out the
monitoring and the items to be included in the form. Builders should read the case example and the
methodology before using the form.
1.2
FORMWORK
Blk 123
th
25 Sty
(Zone1)
Location
25
11.11
Total
Manhour
2
Taken
2.25
Trade
Productivity
2
(m /manhour)
1 x Tower Crane
Non Mechanical:
Scaffold/Ladder/Bench,
etc.
Mechanical: Tower
Crane, Mobile Crane etc.
3200mm
Floor to
Floor Height
3
4 men
Trade
1man
Machine
4,5
Operator
30%
25%
Setting Out,
Alignment & Level
7
Checks
25%
Placing of Infill
Form, if any.
20%
Lifting of Table
Formwork from
Previous Floor to
Upper Floor
Dismantling of
Table Formwork
2 men
Safety and
6
Health
Notes:
1) The area of the formwork is based on the total plan area of the formwork.
2) The manhours taken do not include hours clocked by the site management team.
3) The trade manpower size refers to the gang size only.
4) The machine operator manpower size refers to operators of lifting equipment, transportation equipment and temporary hoist.
5) Mechanical equipment that do not require a designated operator, for example scissor lift shall not be recorded under Machine Operator manpower. Such worker should be recorded under the Trade manpower.
6) The safety and health manpower size refers to safety supervisor, rigger/signaller and housekeeping worker.
7) The manhours taken for the erection/dismantling of scaffolding, if any, shall be recorded under the activities Setting Out, Alignment & Level Checks.
8) The trade productivity value shown in the example is not meant for benchmarking purpose.
Remark:
E.g.
S/no
Area
of
Form
1
Work
2
(m )
(Horizontal Formwork)
Preparation of Reinforcement
Transportation of
Reinforcement to Location
REINFORCEMENT
REINFORCEMENT
REINFORCEMENT
PLACING AND FIXING
The following sections show the steps involved when placing and xing
re-bars. While the specic construction techniques employed may differ,
these are the common stages of work that are commonly carried out on site.
Cutting of re-bars
to required length
Transporting of
prefabricated mesh to
working area
Transporting of re-bars
to working area
REINFORCEMENT
2.1
Reinforcement Placing
And Fixing Process
REINFORCEMENT
2.1.3
Sorting of re-bars to
ensure the correct size and
quantity are in order
10
REINFORCEMENT
2.1.4
11
12
The example shows that about 3.13 manhours were required to place and fix reinforcement of 250kg. This is
equivalent to 6 men working for approximately 0.52 manhours to place and fix 250kg of the reinforcement.
The example also show that 1.79 manhours was required to place and fix prefab mesh of 250kg. This is
equivalent to 6 men working for approximately 0.30 hours to place and fix 250kg of the prefab mesh.
7) The downtime and waiting time of the tower crane should be excluded from the manhours taken.
(The form should indicate as a percentage the time taken for each of the above activities)
6) The manpower and time should be recorded when workers are carrying out the following activities:
a)
Preparation of reinforcement
b)
Transportation of reinforcement to location
c)
Placing and fixing of reinforcement
d)
Laying and securing of M&E services
Prefab mesh
a)
Type of equipment used. A tower crane was used in the example.
b)
Breakdown of the manpower type. The example shows a trade gang of 3 men, 1 tower crane
operator, 1 safety supervisor and 1 rigger/signaller.
Reinforcement
a)
Type of equipment used. A tower crane was used in the example.
b)
Breakdown of the manpower type. The example shows a trade gang of 3 men, 1 tower crane
operator, 1 safety supervisor and 1 rigger/signaller.
4) The trade productivity is then calculated by dividing the amount of reinforcement by the manhours taken.
b)
a)
3) The unit used for the manpower is manhour. 1 manhour is defined as 1 man working for 1 hour.
1) The location where the reinforcement placing and fixing would be monitored should first be identified. It is
recommended for the builder to start the monitoring when the placing and fixing has reached the stage of a typical
th
floor. The example shows the monitoring on 5 Storey, Zone 2 of Block 123
Methodology
Trade Productivity
80 kg/manhour
140 kg/manhour
250 kg
1.79 manhours
250 kg
3.13 manhours
=
=
Amt of mesh
Total manhours
Amt of rebar
Total manhours
=
0.72
(0.50)
0.81
0.26
1.79
Manhours
(Prefab Mesh)
0
Prefab Mesh
0.31
(0.50)
1.72
0.47
3.13
Manhours
(Rebar)
0.63
Rebar
Productivity Calculation
Preparation of reinforcement
Transportation of reinforcement to
location
Tower crane in operation
Tower crane downtime (excluded)
Placing and fixing of reinforcement
Laying and securing of M&E services
Total
Time taken
Manpower Size
Project Information
Case Example
The Reinforcement Placing and Fixing Productivity Monitoring Form has been designed to standardize the monitoring of
productivity for reinforcement placing and fixing. The methodology gives the step by step guide on how to carry out the
monitoring and the items to be included in the form. Builders should read the case example and the methodology before
using the form.
2.2
REINFORCEMENT
E.g.
Blk 123
th
5 Sty
Zone 2
Location
250kg
250kg
1.79
3.13
Manhour
1
Taken
140kg/manhour
80kg/manhour
Trade
2
Productivity
kg/manhour
1 x Tower Crane
1 x Tower Crane
Non Mechanical:
Scaffold/Ladder/
Bench, etc.
3 men
3 men
Trade
1 man
1 man
Machine
4
Operator
40%
10%
45%
55%
Placing and
Fixing of
Reinforcement
15%
15%
Laying and
Securing of M&E
Services
0%
20%
Transportation of
Reinforcement
6
to Location
Preparation of
Reinforcement
2 men
2 men
Safety and
5
Health
Notes:
1) The manhours taken do not include hours clocked by the site management team.
2) Reinforcement bar and mesh shall be measured in Kg.
3) The trade manpower size refers to the gang size only.
4) The machine operator manpower size refers to operators of lifting equipment, transportation equipment and temporary hoist.
5) The safety and health manpower size refers to safety supervisor, rigger/signaller and housekeeping worker.
6) The time taken for the transportation of materials within the site by crane or other mechanical means shall be taken into account in the total manhours taken for the specific trade.
7) The trade productivity value shown in the example is not meant for benchmarking purpose.
Remark:
Prefab
mesh
/cage
Rebar
Prefab
mesh
/cage
Rebar
Prefab
mesh
/cage
Rebar
S/no
Amt of
Rebar
Kg (rebar)
CONCRETE PLACEMENT
CONCRETE PLACEMENT
The owchart below shows the key processes involved in
the placement of concrete during construction. It serves
as a guide on the activities that are to be considered
during the measurement of productivity for this trade.
14
Transportation of Concrete to
Concreting Area
Placing of Concrete
Levelling of Concrete
The following sections show the steps involved when carrying out concrete
placement. While the specic construction techniques employed may
differ, these are the common stages of work that are commonly carried out
on site.
Preparation of
concreting equipments
and tools
3.1.2
Transportation of Concrete to
Concreting Area
Concrete could be transported to the concreting area via concrete bucket,
truck-mounted concrete pump, rotary distributor or concrete placing boom.
Truck-mounted
concrete pump
15
CONCRETE PLACEMENT
CONCRETE PLACEMENT
3.1.3
Placing of Concrete
16
Compacting of concrete
with a vibrator
Spreading of concrete
with shovels
3.1.5
Levelling of Concrete
Levelling of wet concrete could be done using the trowel or the vibrating
screed levellers.
Manual levelling of
concrete using trowel
Mechanical levelling of
concrete using vibrating
screed leveller
17
CONCRETE PLACEMENT
3.1.4
18
7) The downtime and waiting time of the tower crane should be excluded from the manhours taken.
(The form should indicate as a percentage the time taken for each of the above activities)
6) The manpower and time should be recorded when workers are carrying out the following activities:
a)
Preparation of concreting area
b)
Transportation of concrete to location
c)
Placing of concrete
d)
Spreading of concrete
e)
Compacting of concrete
f)
Leveling of concrete
4) The trade productivity is then calculated by dividing the volume of concrete placed by the manhours
taken.
3) The unit used for the manpower is manhour. 1 manhour is defined as 1 man working for 1 hour. The
3
example shows that about 16.26 manhours were required to place concrete of 20m . This is equivalent to
3
8 men working for approximately 2hours to place concrete of 20m .
1) The location where the concrete placement would be monitored should first be identified. It is
recommended for the builder to start the monitoring when the concrete placement has reached the stage
th
of a typical floor. The example shows the monitoring on 6 Storey, Zone 3 of Block 123.
Methodology
Case Example
4.06
4.88
1.63
1.63
16.26
Placing of concrete
Spreading of concrete
Compacting of concrete
Leveling of concrete
Total
Trade Productivity =
1.23m /manhour
20m
16.26 manhours
Volume of concrete
Total manhours
manhours
manhours )
(excluded)
manhours
manhours
manhours
manhours
manhours
2.44
(0.50
Productivity Calculation
manhours
1.62
Time taken
Manpower Size
Project Information
The Concrete Placement Productivity Monitoring Form has been designed to standardize the monitoring of
productivity for concrete placement. The methodology gives the step by step guide on how to carry out the
monitoring and the items to be included in the form. Builders should read the case example and the
methodology before using the form.
3.2
CONCRETE PLACEMENT
10
Blk 123
th
6 Sty
Zone 3
Location
20
16.26
Total
Manhour
2,3
Taken
1.23
Trade
Productivity
3
(m /manhour)
Non Mechanical:
Wheelbarrow, etc.
Mechanical:
Crane & Bucket, TruckMounted Concrete
Pump, Concreting
Placing Boom, etc.
Casting
Component
5 men
Trade
1 man
Machine
5
Operator
2 men
Safety and
6
Health
25%
Placing of
Concrete
30%
Spreading of
Concrete
10%
Compacting
of Concrete
10%
Levelling of
Concrete
15%
Transportation
of Concrete to
9
Location
10%
Preparation
of Concreting
7,8
Area
Notes:
1) Self-compacting concrete shall be highlighted under the remark section.
2) The manhours taken do not include hours clocked by the site management team.
3) Activities that are performed off-site shall not be included (e.g. prefabrication, pre-installation).
4) The trade manpower size refers to the gang size only.
5) The machine operator manpower size refers to operators of lifting equipment, transportation equipment and temporary hoist.
6) The safety and health manpower size refers safety supervisor, rigger/signaller and housekeeping worker.
7) The manhours taken for the erection/dismantling of scaffolding, if any, shall be recorded under the activities Preparation of Concreting Area.
8) The time taken for the setting up of concreting pipes from the concrete pump to the concreting area shall be recorded.
9) The time taken for the transportation of materials within the site by crane or other mechanical means shall be taken into account in the total manhours taken for the specific trade.
10) The trade productivity value shown in the example is not meant for benchmarking purpose.
Remark:
E.g.
S/no
Concrete
1
Volume
3
(m )
DRYWALL
4
20
DRYWALL INSTALLATION
The owchart below shows the typical processes involved
in the installation of drywall during construction. It serves
as a guide on the activities that are to be considered
during the measurement of productivity for this trade.
Transportation of Drywall
Materials to Location
Setting Out
Installation of Drywall
Sealing of Joints
The following sections show the steps involved when installing drywall
partition. While the specic construction techniques employed may differ,
these are the common stages of work that are commonly carried out on site.
Placing of drywall
materials near
working area for easy
accessibility
Transporting drywall
materials to working area
4.1.2
Setting Out
Setting out of drywall installation includes marking of wall position on oor,
wall and ceiling.
21
DRYWALL
CONCRETE PLACEMENT
DRYWALL
4.1.3
4.1.4
Installation of Drywall
The drywall system can be easily installed and quickly relocated according
to ones needs. Homeowners can renovate and redesign the interior layouts
within a short time. Below is the typical drywall installation process.
Installing
plasterboard to one
side of the framing
22
DRYWALL
Installing second
plasterboard
4.1.5
Sealing of Joints
Completion
of drywall
23
24
7) The downtime and waiting time of the tower crane should be excluded from the manhours taken.
(The form should indicate as a percentage the time taken for each of the above activities)
6) The manpower and time should be recorded when workers are carrying out the following activities:
a)
Transportation of drywall materials to location
b)
Setting out
c)
Preparation of drywall materials
d)
Installation of drywall
e)
Sealing of joints
4) The trade productivity is then calculated by dividing the area of drywall installed by the manhours taken.
3) The unit used for the manpower is manhour. 1 manhour is defined as 1 man working for 1 hour. The
2
example shows that about 6.67 manhours were required to install a drywall of 15m . This is equivalent to
2
7 men working for approximately 0.95 hours to install a drywall of 15m .
1) The location where the drywall installation would be monitored should first be identified. It is
recommended for the builder to start the monitoring when the drywall installation has reached the stage of
a typical floor. The example shows the monitoring on Block 123 #05-13 Living Room.
Methodology
Case Example
Trade Productivity =
2.25m /manhour
15m
6.67 manhours
Area of drywall
Total manhours
1.00
1.33
2.67
1.00
6.67
Setting out
Preparation of drywall materials
Installation of drywall
Sealing of joints
Total
Productivity Calculation
0.67
(0.50
Time taken
manhours
manhours)
(excluded)
manhours
manhours
manhours
manhours
manhours
Manpower Size
This project consists of 3 blocks of residential buildings:- Location = Block 123 #05-13 Living Room
2
- Area of drywall = 15m
- Room height = 3m
Project Information
The Drywall Installation Productivity Monitoring Form has been designed to standardize the monitoring of
productivity for drywall installation. The methodology gives the step by step guide on how to carry out the
monitoring and the items to be included in the form. Builders should read the case example and the
methodology before using the form.
4.2
DRYWALL
11
Blk 123
#05-13
Living
Room
Location
3m high
2
15m
6.67
Total
Manhour
2,3
Taken
2.25
Trade
Productivity
2
(m /manhour)
1 X Tower Crane
Non Mechanical:
Scaffold/Ladder/Bench,
etc.
Mechanical:
Boom/Scissor/Personnel
Lifts, etc.
12mm thk/
1200mm wide
Thickness /
Width of
Partition Board
4
4 men
Trade
1man
Machine
5,6
Operator
15%
20%
Preparation
of Drywall
Material
40%
Installation
of Drywall
15%
Sealing of
10
Joints
10%
Setting Out
Transportation
of Drywall
Materials to
8
Location
2 men
Safety and
7
Health
Notes:
1) The areas of drywall is calculated based on length of the drywall (centreline) multiply by the height of the wall.
2) The manhours taken do not include hours clocked by the site management team.
3) Activities that are performed off-site shall not be included (e.g. prefabrication, pre-installation).
4) The trade manpower size refers to the gang size only.
5) The machine operator manpower size refers to operators of lifting equipment, transportation equipment and temporary hoist.
6) Mechanical equipment that do not require a designated operator, for example scissor lift shall not be recorded under Machine Operator manpower.
7) The safety and health manpower size refers safety supervisor, rigger/signaller and housekeeping worker.
8) The time taken for the transportation of materials within the site by crane or other mechanical means shall be taken into account in the total manhours taken for the specific trade.
9) The manhours taken for the erection/dismantling of scaffolding, if any, shall be recorded under the activities Setting Out.
10) Painting work and other finishing works shall not be included.
11) The trade productivity value shown in the example is not meant for benchmarking purpose.
Remark:
E.g
S/no
Height (m)
1
2
Area (m )
PAINTING
5
26
PAINTING
The owchart below shows the typical processes involved
in painting during construction. It serves as a guide
on the activities that are to be considered during the
measurement of productivity for this trade.
Transportation of Painting
Materials to Location
The following sections show the steps involved during a painting process.
While the specic construction techniques employed may differ, these are
the common stages of work that are commonly carried out on site.
Transporting of painting
materials to working area
5.1.2
27
PAINTING
5.1Painting Process
PAINTING
5.1.3
Setting up of spray
painting equipment
Application of sealer
coat by spray
Application of sealer
coat by roller
28
PAINTING
5.1.4
Painting to edges
using brush
29
30
7) The downtime and waiting time of the material hoist should be excluded from the manhours.
(The form should indicate as a percentage the time taken for each of the above activities)
6) The manpower and time should be recorded when workers are carrying out the following activities:
a)
Transportation of paint materials to location
b)
Preparation of painting surface
c)
Application of sealer coat
st
d)
Application of 1 coat
e)
Application of finishing coat
4) The trade productivity is then calculated by dividing the painted area by the manhours taken.
3) The unit used for the manpower is manhour. 1 manhour is defined as 1 man working for 1 hour. The
2
example shows that about 4.55 manhours were required to paint an area of 25m using roller methods.
2
This is equivalent to 3 men working for approximately 1.52 hours to paint an area of 25m .
1) The location where the painting work would be monitored should first be identified. It is recommended for
the builder to start the monitoring when the painting work has reached the stage of a typical floor. The
example shows the monitoring on Block 123 #05-13 Living Room.
Methodology
The Painting Productivity Monitoring Form has been designed to standardize the monitoring of productivity for
painting work. The methodology gives the step by step guide on how to carry out the monitoring and the
items to be included in the form. Builders should read the case example and the methodology before using
the form.
5.2
Trade Productivity =
5.50m /manhour
25m
4.55 manhours
1.41
0.78
0.78
0.78
4.55
Productivity Calculation
0.80
(0.50
Time taken
Manpower Size
This project consists of 3 blocks of residential buildings:- Location = Block 123 #05-13 Living Room
2
- Area to be painted = 25m
- Room height = 2.9m
Project Information
Case Example
manhours
manhours)
(excluded)
manhours
manhours
manhours
manhours
manhours
PAINTING
Blk 123
#05-13
Living
Room
Location
25
Painted
Area
2
(m )
4.55
5.50
Trade
Productivity
2
(m /manhour)
%
%
%
Roller
Brush
Roller
Spray
Method of
Application
1 x Material
Hoist
1 x Ladder
Non
Mechanical:
Scaffold/
Ladder/
Bench, etc.
Mechanical:
Boom/
Scissor/
Personnel
Lifts,etc.
2900
Room
Height
(mm)
Wall
Painted
Surface
1 man
Trade
Manpower
3
Size
1 man
Machine
4
Operator
30%
18%
Application
of
Sealer
Coat
18%
Application of
st
1 Coat
18%
Application
of Finishing
Coat
16%
Preparation
of Painting
7
Surface
Transporting
Paint
Materials to
6
Location
1 man
Safety
and
5
Health
Notes:
1) The manhours taken do not include hours clocked by the site management team.
2) Drying time between coats shall not be recorded
3) The trade manpower size refers to the gang size only.
4) The machine operator manpower size refers to operators of lifting equipment, transportation equipment and temporary hoist.
5) The safety and health manpower size refers safety supervisor, rigger/signaller and housekeeping worker.
6) The time taken for the transportation of materials within the site by crane or other mechanical means shall be taken into account in the total manhours taken for the specific trade .
7) The manhours taken for the erection/dismantling of scaffolding, if any, shall be recorded under the activities Preparation of Painting Surface.
8) The trade productivity value shown in the example is not meant for benchmarking purpose.
Remark:
E.g
S/no
Total
Manhour
1,2
Taken
Mechanical
and Nonmechanical
equipment
used
(if any)
32
Setting Out
Installation of Sub-frame
Installation of Ironmongery
TIMBER DOOR
TIMBER DOOR
TIMBER DOOR
INSTALLATION
TIMBER DOOR
6.1
6.1.2
Setting Out
Conrming the door
location against the
approved shop drawing.
Verify that the dimensions
of the opening are as
specied in the drawing
33
6.1.4
Installation of Sub-Frame
Installing of sub-frame
34
TIMBER DOOR
TIMBER DOOR
6.1.3
TIMBER DOOR
6.1.5
6.1.6
Installation of Ironmongery
Installing ironmongery
to the door panel
Note: All manhours taken for the nishing work such as painting, vanishing, etc. should not
be taken into account.
35
36
7) The downtime and waiting time of the material hoist should be excluded from the manhours.
(The form should indicate as a percentage the time taken for each of the above activities)
6) The manpower and time should be recorded when workers are carrying out the following activities:
a)
Transportation of door materials to location
b)
Setting out
c)
Preparation of door frame and door
d)
Installation of sub frame
e)
Installation of door frame and door panel
f)
Installation of ironmongery
4) The trade productivity is then calculated by dividing the number of door installed by the manhours taken.
3) The unit used for the manpower is manhour. 1 manhour is defined as 1 man working for 1 hour. The
example shows that about 16.14 manhours were required to install 5 number of timber door. This is
equivalent to 3 men working for approximately 5.38 hours to install 5 number of timber door.
1) The location where the door installation would be monitored should first be identified. It is recommended
for the builder to start the monitoring when the door installation has reached the stage of a typical floor.
The example shows the monitoring on Block 123 #05-13 living room.
Methodology
The Timber Door Productivity Monitoring Form has been designed to standardize the monitoring of
productivity for timber door. The methodology gives the step by step guide on how to carry out the monitoring
and the items to be included in the form. Builders should read the case example and the methodology before
using the form.
6.2
Trade Productivity =
Productivity Calculation
1.61
1.61
2.42
6.46
3.23
16.14
0.81
(0.50
0.31num/manhour
5 num
16.14 manhours
Setting out
Preparation of door frame and door
Installation of sub frame
Installation of door frame and door panel
Installation of ironmongery
Total
Time taken
Manpower Size
This project consists of 3 blocks of residential buildings:- Location = Block 123 #05-13 Living Room
- Number of door installed = 5
Project Information
Case Example
manhours
manhours)
(excluded)
manhours
manhours
manhours
manhours
manhours
manhours
TIMBER DOOR
Blk 123
#05-13
Living
Room
Location
16.14
Total
Manhour
1,2,3
Taken
0.31
Trade
Productivity
(num/manhour)
1 x Material Hoist
1 x Ladder
Non Mechanical:
Scaffold/Ladder/Bench,
etc.
Mechanical:
Boom/Scissor/Personnel
Lifts, etc.
900 x
2200
Door
Size
4
1 man
Trade
1man
Machine
5
Operator
1 man
Safety and
6
Health
10%
Preparation of
Door Frame
and Door
15%
Installation of
Sub-Frame
20%
20%
Installation of
Door Frame Installation of
Ironmongery
and Door
8
Panel
10%
Setting
Out
5%
Transportation of
Materials to
7
Location
Notes:
1) The manhours taken do not include hours clocked by the site management team.
2) Activities that are performed off-site shall not be included (e.g. prefabrication, pre -installation).
3) Finishing works such as painting and varnishing shall not be included.
4) The trade manpower size refers to the gang size only.
5) The machine operator manpower size refers to operators of lifting equipment, transportation equipment and temporary hoist.
6) The safety and health manpower size refers to safety supervisor, rigger/signaller and housekeeping worker.
7) The time taken for the transportation of materials within the site by crane or other mechanical means shall be taken into account in the total manhours taken for the specific trade.
8) The manhours taken for the erection/dismantling of scaffolding, if any, shall be recorded under the activities Installation of Main Frame and Door Panel.
9) The trade productivity value shown in the example is not meant for benchmarking purpose.
Remark:
E.g.
S/no
Num of
Door
Installed
WALL TILING
WALL TILING
The owchart below shows the typical processes involved
in the tiling of wall during construction. It serves as a
guide on the activities that are to be considered during
measurement of productivity for this trade.
38
Transportation of Tiling
Materials to Location
Setting Out
Laying of Tiles
Grouting / Pointing
Cleaning of Tiles
The following sections show the steps involved when laying wall tiles. While
the specic construction techniques employed may differ, these are the
common stages of work that are commonly carried out on site.
7.1.2
39
WALL TILING
WALL TILING
7.1.3
Setting Out
7.1.4
40
WALL TILING
7.1.5
Laying of Tiles
Cutting of tiles to
required size
7.1.6
Grouting / Pointing
7.1.7
Cleaning of Tiles
41
42
7) The downtime and waiting time of the material hoist should be excluded from the manhours taken.
(The form should indicate as a percentage the time taken for each of the above activities)
6) The manpower and time should be recorded when workers are carrying out the following activities:
a)
Transportation of materials to location
b)
Patching and plastering (if any)
c)
Setting out
d)
Mixing of tile adhesive
e)
Laying of tiles
f)
Grouting / Pointing
g)
Cleaning of tiles
4) The trade productivity is then calculated by dividing the tiled area by the manhours taken.
3) The unit used for the manpower is manhour. 1 manhour is defined as 1 man working for 1 hour. The
2
example shows that about 12.82 manhours were required to tile an area of 25m . This is equivalent to 5
men working for approximately 2.56 hours to tile an area of 25m2.
1) The location where the wall tiling would be monitored should first be identified. It is recommended for the
builder to start the monitoring when the wall tiling has reached the stage of a typical floor. The example
shows the monitoring on Block 123 #05-13 Toilets.
Methodology
The Wall Tiling Productivity Monitoring Form has been designed to standardize the monitoring of productivity
for wall tiling. The methodology gives the step by step guide on how to carry out the monitoring and the items
to be included in the form. Builders should read the case example and the methodology before using the
form.
7.2
Trade Productivity =
1.95m /manhour
25 m
12.82 manhours
Tiled area
Total manhours
1.08
1.62
0.54
7.16
1.08
0.54
12.82
Productivity Calculation
0.80
(0.50
Time taken
manhours
manhours )
(excluded)
manhours
manhours
manhours
manhours
manhours
manhours
manhours
Manpower Size
This project consists of 3 blocks of residential buildings:- Location = Block 123 #05-13 Toilets
2
- Tiled Area = 25m
Project Information
Case Example
WALL TILING
Blk 123
#05-13
Toilets
Location
25
12.82
Manhour
1,2
Taken
1.95
1 x Material Hoist
1 x Wheelbarrow
Non Mechanical:
Scaffold/ladder/
bench,
Wheelbarrow, etc.
Trade
Productivity Mechanical:
2
(m /manhour) Tower Crane,
Material Hoist,
etc.
300 x 300
Tile Size
(mm)
2 men
Trade
Manpower
Size 3
1 man
Machine
Operator
Manpower
4,5
Size
2 men
Safety and
Health
Manpower
6
Size
6%
13%
Setting Out
4%
Mixing of
Cement
Mortar/Tile
Adhesive
56%
Laying of
Tiles
8%
5%
Grouting/ Cleaning of
Pointing
Tiles
8%
Patching and
Plastering (if
any)
Transportation
of Materials to
7
Location
Notes:
1) The manhours taken do not include hours clocked by the site management team.
2) Activities that are performed off-site shall not be included (e.g. prefabrication, pre-installation).
3) The trade manpower size refers to the gang size only.
4) The machine operator manpower size refers to operators of lifting equipment, transportation equipment and temporary hoist.
5) Mechanical equipment that do not require a designated operator, for example scissor lift shall not be recorded under Machine Operator manpower.
6) The safety and health manpower size refers to safety supervisor, rigger/signaller and housekeeping worker.
7) The time taken for the transportation of materials within the site by crane or other mechanical means shall be taken into account in the total manhours taken for the specific trade.
8) The manhours taken for the erection/dismantling of scaffolding, if any, shall be recorded under the activities Setting out.
9) The trade productivity value shown in the example is not meant for benchmarking purpose.
Remark:
E.g.
S/no
Tiled
Area
2
(m )
Mechanical and
Non-Mechanical
Concreting
Equipment used
(if any)
FLOOR TILING
8
44
FLOOR TILING
The owchart below shows the typical processes involved
in the tiling of oor during construction. It serves as a
guide on the activities that are to be considered during
the measurement of productivity for this trade.
1
2
3
4
5
6
7
8
Setting Out
Mixing of Cement Mortar /
Tile Adhesive
Laying of Tiles
Grouting / Pointing
Cleaning of Tiles
The following sections show the steps involved when laying of oor tiles.
While the specic construction techniques employed may differ, these are
the common stages of work that are commonly carried out on site.
Cleaning concrete
surface with broom
Removing concrete
protrusion on the tiling area
45
FLOOR TILING
FLOOR TILING
8.1.2
Transporting tiling
materials to location
8.1.3
Finishing screed
with wooden oat
46
FLOOR TILING
8.1.4
Setting out
8.1.5
47
FLOOR TILING
8.1.6
Laying of Tiles
48
FLOOR TILING
8.1.7
Grouting / Pointing
Pointing of joint
between tile with
colour grout
8.1.8
Cleaning of Tiles
49
50
7) The downtime and waiting time of the material hoist should be excluded from the manhours taken.
(The form should indicate as a percentage the time taken for each of the above activities)
6) The manpower and time should be recorded when workers are carrying out the following activities:
a)
Preparation of tiling area
b)
Transportation of tiling materials to location
c)
Screeding (if any)
d)
Setting out
e)
Mixing of tiles adhesive
f)
Laying of tiles
g)
Grouting / Pointing
h)
Cleaning of tiles
4) The trade productivity is then calculated by dividing the tiled area by the manhours taken.
3) The unit used for the manpower is manhour. 1 manhour is defined as 1 man working for 1 hour. The
2
example shows that about 11.06 manhours were required to tile an area of 25m . This is equivalent to 5
2
men working for approximately 2.21 hours to tile an area of 25m .
1) The location where the floor tiling would be monitored should first be identified. It is recommended for the
builder to start the monitoring when the floor tiling has reached the stage of a typical floor. The example
shows the monitoring on Block 123 #05-13 Living Room.
Methodology
The Floor Tiling Productivity Monitoring Form has been designed to standardize the monitoring of productivity
for floor tiling. The methodology gives the step by step guide on how to carry out the monitoring and the items
to be included in the form. Builders should read the case example and the methodology before using the
form.
8.2
1.08
0.54
5.94
1.08
0.54
11.06
Setting out
Mixing of tiles adhesive
Laying of tiles
Grouting / Pointing
Cleaning of tiles
Total
Trade Productivity =
2.26m /manhours
25 m
11.06 manhours
Tiled area
Total manhours
manhours
manhours )
(excluded)
manhours
manhours
manhours
manhours
manhours
manhours
0.80
(0.50
Productivity Calculation
manhours
1.08
Time taken
Manpower Size
This project consists of 3 blocks of residential buildings:- Location = Block 123 #05-13 Living Room
2
- Tiled area = 25m
Project Information
Case Example
FLOOR TILING
Blk 123
#05-13
Living
Room
Location
25
Tile Area
(m2)
11.06
Total
Manhour
Taken1,2
2.26
Trade
Productivity
(m2/manhour)
1 x Material Hoist
1 x Wheelbarrow
Non Mechanical:
Trolley,
Wheelbarrow, etc.
Mechanical:
Tower Crane,
Material Hoist, etc.
Mechanical and
Non-Mechanical
Concreting
Equipment
used (if any)
300 x 300
Tile Size
(mm)
2 men
Trade
Manpower
3
Size
1 man
Machine
Operator
Manpower
4,5
Size
2 men
Safety and
Health
Manpower
6
Size
9%
NA
Screeding
(if any)
10%
Setting Out
5%
Mixing of
Cement
Mortar/Tiles
Adhesive
54%
Laying
of Tiles
5%
Cleaning
of Tiles
10%
Grouting/
Pointing
7%
Transportation
of Tiling
Materials to
Location7
Preparation
of Tiling
Area
__________________________________________________________________________________________________________________________________________________________________________________
Notes:
1) The manhours taken do not include hours clocked by the site management team.
2) Activities that are performed off-site shall not be included (e.g. prefabrication, pre-installation).
3) The trade manpower size refers to the gang size only.
4) The machine operator manpower size refers to operators of lifting equipment, transportation equipment and temporary hoist.
5) Mechanical equipment that do not required a designated operator, for example scissor lift shall not be recorded under Machine Operator manpower.
6) The safety and health manpower size refers to safety supervisor, rigger/signaller and housekeeping worker.
7) The time taken for the transportation of materials within the site by crane or other mechanical means shall be taken into account in the total manhours taken for the specific trade.+
8) The trade productivity value shown in the example is not meant for benchmarking purpose.
Remark:
E.g.
S/no
Project Title:
SUSPENDED CEILING
SUSPENDED CEILING
INSTALLATION
The owchart below shows the typical processes
involved in the installation of suspended ceiling during
construction. It serves as a guide on the activities that are
to be considered during the measurement of productivity
for this trade.
52
Transportation of Ceiling
Materials to Location
Setting Out
Installation of Framework
The following sections show the steps involved when installing suspended
ceiling. While the specic construction techniques employed may differ,
these are the common stages of work that are commonly carried out on site.
Transporting ceiling
materials to working area
53
SUSPENDED CEILING
9.1
SUSPENDED CEILING
9.1.2
Setting Out
Determine the
ceiling level
9.1.3
Installation of Framework
54
SUSPENDED CEILING
9.1.4
Plastering of board
joint /ceiling surface
55
56
7) The downtime and waiting time of the tower crane should be excluded from the manhours taken.
(The form should indicate as a percentage the time taken for each of the above activities)
6) The manpower and time should be recorded when workers are carrying out the following activities:
a)
Transporting of ceiling materials to location
b)
Setting out
c)
Installation of framework
d)
Installation of ceiling panel
4) The trade productivity is then calculated by dividing the area of suspended ceiling by the manhours taken.
3) The unit used for the manpower is manhour. 1 manhour is defined as 1 man working for 1 hour. The
2
example shows that about 4.02 manhours were required to install a suspended ceiling of 20m . This is
equivalent to 5 men working for approximately 0.80 hours to install a suspended ceiling of 20m2.
1) The location where the suspended ceiling installation would be monitored should first be identified. It is
recommended for the builder to start the monitoring when the suspended ceiling installation has reached
the stage of a typical floor. The example shows the monitoring on Block 123 #05-13 Living Room.
Methodology
Trade Productivity =
4.98m /manhours
20 m
4.02 manhours
1.00
1.21
1.21
4.02
Setting out
Installation of framework
Installation of ceiling panel
Total
Productivity Calculation
0.60
(0.50
Time taken
manhours
manhours)
(excluded)
manhours
manhours
manhours
manhours
Manpower Size
This project consists of 3 blocks of residential buildings:- Location = Block 123 #05-13 Living Room
2
- Suspended ceiling area = 20m
- Ceiling height = 3200mm
Project Information
Case Example
The Suspended Ceiling Installation Productivity Monitoring Form has been designed to standardize the
monitoring of productivity for suspended ceiling installation. The methodology gives the step by step guide on
how to carry out the monitoring and the items to be included in the form. Builders should read the case
example and relate to the methodology before using the form.
9.2
SUSPENDED CEILING
Blk 123
#05-13
Living Room
Location
20
4.02
Total
Manhour
1,2
Taken
4.98
Trade
Productivity
2
(m /manhour)
1 x Material Hoist
1 x Scissor Lift
Non Mechanical:
Scaffold/Ladder/
Bench, etc.
Mechanical:
Boom/Scissor/
Personnel lift, etc.
3200
Ceiling Height
(mm)
3
2 men
Trade
2 men
Safety
and
6
Health
25%
Setting Out
30%
Installation
of
Framework
30%
Installation
of Ceiling
8
Panel
15%
Transporting
Materials to
Location
1 man
Machine
4,5
Operator
Notes:
1) The manhours taken do not include hours clocked by the site management team.
2) Activities that are performed off-site shall not be included (e.g. prefabrication, pre--installation).
3) The trade manpower size refers to the gang size only.
4) The machine operator manpower size refers to operators of lifting equipment, transportation equipment and temporary hoist.
5) Mechanical equipment that do not require a designated operator, for example scissor lift shall not be recorded under Machine Operator manpower.
6) The safety and health manpower size refers to safety supervisor, rigger/signaller and housekeeping worker.
7) The manhours taken for the erection/dismantling of scaffolding, if any, shall be recorded under the activities Setting Out.
8) M&E services and fire protection devices that are incorporated in the ceiling shall not be included.
9) The trade productivity value shown in the example is not meant for benchmarking purpose.
Remark:
E.g.
S/no
Area
Done
2
(m )
Mechanical and
Non-mechanical
equipment used
(if any)
AIR-CON DUCTING
10
1
58
AIR-CON DUCTING
INSTALLATION
The owchart below shows the key processes involved
in the ducting of air-conditioning during construction.
It serves as a guide on the activities that are to be
considered during the measurement of productivity for
this trade.
Transportation of Ducting
Materials to Location
Setting Out
Installation of Ducting
Installation of Insulation
The following sections show the steps involved when carrying out air-con
ducting installation. While the specic construction techniques employed
may differ, these are the common stages of work that are commonly carried
out on site.
Placing of ducting
materials near working
area
10.1.2
59
AIR-CON DUCTING
10.1
Air-Con Ducting
Installation Process
AIR-CON DUCTING
Assembling of duct
section
10.1.3
Setting Out
Setting out include marking out the ducting route, checking the alignment
and xing of hanger supports to ceiling.
60
AIR-CON DUCTING
10.1.4
Installation of Ducting
Installation of ductwork
after ensuring the correct
size is used
10.1.5
Installation of Insulation
Placing of insulation
to ductwork
Application of adhesive to
insulation (if necessary)
61
62
7) The downtime and waiting time of the material hoist should be excluded from the manhours taken.
(The form should indicate as a percentage the time taken for each of the above activities)
6) The manpower and time should be recorded when workers are carrying out the following activities:
a)
Transporting of ducting materials to location
b)
Forming and folding of ducting
c)
Setting out
d)
Installing of ducting
e)
Installing of insulation
4) The trade productivity is then calculated by dividing the length of ducting by the manhours taken.
3) The unit used for the manpower is manhour. 1 manhour is defined as 1 man working for 1 hour. The
example shows that about 50 manhours were required to install 20m of air-con ducting. This is equivalent
to 5 men working for approximately 10 hours to install 20m of air-con ducting.
1) The location where the air-con ducting installation would be monitored should first be identified. It is
recommended for the builder to start the monitoring when the air-con ducting installation has reached the
stage of a typical floor. The example shows the monitoring on Block 123 #05-13 Living Room.
Methodology
Case Example
20 m
50 manhours
0.40m/manhours
Trade Productivity =
Length of ducting
Total manhours
9.50
9.50
14.00
12.00
50.00
Forming and folding of ducting
Setting out
Installing of ducting
Installing of insulation
Total
Productivity Calculation
5.00
(3.00
Time taken
manhours
manhours)
(excluded)
manhours
manhours
manhours
manhours
manhours
Manpower Size
This project consists of 3 blocks of residential buildings:- Location = Block 123 #05-13 Living Room
- Length of ducting = 20m
- Ceiling height = 3200mm
Project Information
The Air-Con Ducting Installation Productivity Monitoring Form has been designed to standardize the
monitoring of productivity for air-con ducting installation. The methodology gives the step by step guide on
how to carry out the monitoring and the items to be included in the form. Builders should read the case
example and the methodology before using the form.
10.2
AIR-CON DUCTING
Blk 123
#05-13
Living
Room
Location
20m
Duct
Length
(m)
50
Total
Manhour
1,2
Taken
0.40
Trade
Productivity
(m/manhour)
1 x Material Hoist
1 x Scissor Lift
Non Mechanical:
Scaffold/ladder/ bench,
etc.
Mechanical:
Boom/scissor/
personnel lifts, etc.
3200
Ceiling
Height
(mm)
450 x
200
Duct
Size
A) Prefabricated and
insulated on-site
B) Prefabricated
and pre-insulated
C) On-site fabrication
and insulation
Type of Ducting
2 men
Trade
2 men
Safety
and
6
Health
19%
Forming
and
Folding of
Ducting
19%
Setting
8
Out
28%
Installing
of Ducting
24%
Installing
of
Insulation
10%
Transportation of
Ducting
Materials to
7
Location
1 man
4,5
Machine
Operator
Notes:
1) The manhours taken do not include hours clocked by the site management team.
2) Activities that are performed off-site shall not be included (e.g. prefabrication, pre-installation).
3) The trade manpower size refers to the gang size only.
4) The machine operator manpower size refer to operators of lifting equipment, transportation equipment and temporary hoist.
5) Mechanical equipment that do not require a designated operator, for example scissor lift shall not be recorded under Machine Operator Manpower.
6) The safety and health manpower size refers to safety supervisor, rigger/signaller and housekeeping worker.
7) The time taken for the transportation of materials within the site by crane or other mechanical means shall be taken into account in the total manhour taken for the specific trade.
8) The manhours taken for the erection / dismantling of scaffold, if any, shall be recorded under the activities Setting Out.
9) The trade productivity value shown in the example is not meant for benchmarking purpose.
Remark :
E.g.
S/no
Project Title:
ELECTRICAL CONDUIT
11
ELECTRICAL CONDUIT
INSTALLATION
The owchart below shows the typical processes involved in
the installation of electrical conduit during construction. It
serves as a guide on the activities that are to be considered
during the measurement of productivity for this trade.
Exposed Electrical
Conduit
Setting Out
Drywall
Setting Out
Brick/Block
Setting Out
Including hacking
to form grooves
3
4
64
Preparation
of Materials
Installation of
Electrical Conduits
Preparation of
Materials
Installation of
Electrical Conduits
11.1
The following sections show the steps involved when installing electrical
conduit. While the specic construction techniques employed or type of
material used may differ, these are the common stages of work that are
commonly carried out on site.
Transporting electrical
conduits to working area
Placing of electrical
conduits near working area
65
ELECTRICAL CONDUIT
Electrical Conduit
Installation Process
ELECTRICAL CONDUIT
11.1.2
Setting Out
Setting out include marking the electrical conduit routing and creating
opening through wall for pipe penetration. The time taken for hacking of
block/ brickwall to conceal conduit is included.
11.1.3
Preparation of Materials
Preparation of materials includes cutting of electrical conduit, bending to
required shaped and forming of tread for junction connection.
Bending of electrical
conduit in-progress
66
ELECTRICAL CONDUIT
11.1.4
67
68
(The form should indicate as a percentage the time taken for each of the above activities)
6) The manpower and time should be recorded when workers are carrying out the following activities:
a)
Transporting of conduit materials to location
b)
Setting out
c)
Preparation of conduit materials
d)
Installation of electrical conduits
4) The trade productivity is then calculated by dividing the length of electrical conduit by the manhours taken.
3) The unit used for the manpower is manhour. 1 manhour is defined as 1 man working for 1 hour. The
example shows that about 6.31 manhours were required to install 20m of electrical conduit. This is
equivalent to 4 men working for approximately 1.58 hours to install 20m of electrical conduit.
1) The location where the electrical conduit installation would be monitored should first be identified. It is
recommended for the builder to start the monitoring when the electrical conduit installation has reached
the stage of a typical floor. The example shows the monitoring on Block 123 #05-13 Kitchen.
Methodology
3.01m/manhours
20 m
6.31 manhours
Trade Productivity =
Length of conduit
Total manhours
1.20
1.89
2.42
6.31
Setting out
Preparation of materials
Installation of electrical conduits
Total
Productivity Calculation
0.80
(0.50
Time taken
Manpower Size
This project consists of 3 blocks of residential buildings:- Location = Block 123 #05-13 Kitchen
- Length of conduit = 20m
- Ceiling height = 2900mm
Project Information
Case Example
The Electrical Conduit Installation Productivity Monitoring Form has been designed to standardize the
monitoring of productivity for electrical conduit installation. The methodology gives the step by step guide on
how to carry out the monitoring and the items to be included in the form. Builders should read the case
example and relate to the methodology before using the form.
11.2
manhours
manhours)
(excluded)
manhours
manhours
manhours
manhours
ELECTRICAL CONDUIT
Blk 123
#05-13
Kitchen
Location
20
6.31
3.01
Trade
Productivity
(m/manhour)
1 x Material Hoist
1 x Ladder
Non Mechanical:
Scaffold/Ladder/
Bench, etc.
Mechanical:
Boom/Scissor/
Personnel Lifts,
etc.
Exposed Conduit
1) Exposed Conduit
2) Concealed
(Drywall)
3) Concealed
(Brick/Block)
4) M&E Conduits in
Slab
Type of Installation
GI
% UPVC
% GI
% Others
Conduit
Material
2900
Ceiling
Height
(mm)
2 men
1 man
Machine
4
Operator
1 man
Safety and
Health
Manpower
5
Size
19%
Setting
7
Out
30%
Preparation
of
Conduit
Materials
39%
Installation
of Electrical
8
Conduits
12%
Transportati
on of
Conduit
Materials to
6
Location
Trade
3
Manpower
Notes:
1) The manhours taken do not include hours clocked by the site management team.
2) Activities that are performed off-site shall not be included (e.g. prefabrication, pre-installation).
3) The trade manpower size refers to the gang size only.
4) The machine operator manpower size refers to operators of lifting equipment, transportation equipment and temporary hoist.
5) The safety and health manpower size refers to safety supervisor, rigger/signaller and housekeeping worker.
6) The time taken for the transportation of materials within the site by crane or other mechanical means shall be taken into account in the total manhours taken for the specific trade.
7) The manhours taken for the erection/dismantling of scaffolding, if any, shall be recorded under the activities Setting Out.
8) The installation of M&E conduits in slab during the structural stage should be monitored separately in m/manhour.
9) The trade productivity value shown in the example is not meant for benchmarking purpose.
Remark:
E.g.
S/no
Length
(m)
Total
Manhour
1,2
Taken
Mechanical and
Non-mechanical
equipment used
(if any)
12
1
WATER PIPE
INSTALLATION
The owchart below shows the typical processes involved
in the installation of water pipe during construction.
It serves as a guide on the activities that are to be
considered during the measurement of productivity for
this trade.
Setting Out
Drywall
Preparation of
Materials
Installation of
Water Pipes
70
Setting Out
3
4
Block / Brickwall
Setting Out
Including hacking
to form grooves
Preparation of
Materials
Installation of
Water Pipes
The following sections show the steps involved when installing water pipe.
While the specic construction techniques employed may differ, these are
the common stages of work that are commonly carried out on site.
12.1.1
Transporting
piping materials to
working area
12.1.2
Setting Out
Setting out include marking the water pipe routing and creating opening
through wall for pipe penetration. The time take for hacking of block/
brickwall to conceal the water pipe shall be included.
71
12.1
Water Pipe
Installation Process
12.1.3
72
Jointing of water
pipe by soldered
connection
Jointing of water
pipe by crimped
connection
Joining of water
pipe by threaded
connection
73
12.1.4
74
(The form should indicate as a percentage the time taken for each of the above activities)
6) The manpower and time should be recorded when workers are carrying out the following activities:
a)
Transporting of piping materials to location
b)
Setting out
c)
Preparation of piping materials
d)
Installation of water pipe
4) The trade productivity is then calculated by dividing the length of water pipe by the manhours taken.
3) The unit used for the manpower is manhour. 1 manhour is defined as 1 man working for 1 hour. The
example shows that about 8 manhours were required to install 20m of water pipe. This is equivalent to 4
men working for approximately 2.00 hours to install 20m of water pipe.
1) The location where the water pipe installation would be monitored should first be identified. It is
recommended for the builder to start the monitoring when the water pipe installation has reached the
stage of a typical floor. The example shows the monitoring on Block 123 #05-13 Kitchen.
Methodology
Case Example
20 m
8 manhours
2.50m/manhours
Trade Productivity =
1.20
2.80
3.20
8.00
Setting out
Preparation of piping materials
Installation of water pipe
Total
Productivity Calculation
0.80
(0.50
Time taken
Manpower Size
This project consists of 3 blocks of residential buildings:- Location = Block 123 #05-13 Kitchen
- Length of water pipe = 20m
- Ceiling height = 2900mm
Project Information
The Water Pipe Installation Productivity Monitoring Form has been designed to standardize the monitoring of
productivity for water pipe installation. The methodology gives the step by step guide on how to carry out the
monitoring and the items to be included in the form. Builders should read the case example and relate to the
methodology before using the form.
12.2
manhours
manhours)
(excluded)
manhours
manhours
manhours
manhours
10
Blk 123
#05-13
Kitchen
Location
20m
Pipe
Length
(m)
2.5
Trade
Productivity
(m/manhour)
1xMaterial Hoist
1xLadder
Soldered
connection
% Soldered
connection
Mechanical:
% Crimped or
Boom/Scissor/
pressed
Personnel Lifts,
connection
etc.
% Threaded
connection
Non Mechanical:
Scaffold/Ladder/
Bench, etc.
Method of
Connection
Exposed
Concealed /
Exposed
Piping
Copper
% Copper
% PEX
% PPR
Piping
Material
3200
Ceiling
Height
(mm)
3
2 men
Trade
1 man
Safety and
5
Health
15%
Setting
7,8
Out
35%
Preparation
of Materials
40%
Installation
of Water
9
Pipe
10%
Transportation of
Piping Materials
6
to Location
1 man
Machine
4
Operator
Notes:
1) The manhours taken do not include hours clocked by the site management team.
2) Activities that are performed off-site shall not be included (e.g. prefabrication, pre-installation).
3) The trade manpower size refers to the gang size only.
4) The machine operator manpower size refers to operators of lifting equipment, transportation equipment and temporary hoist.
5) The safety and health manpower size refers to safety supervisor, rigger/signaller and housekeeping worker.
6) The time taken for the transportation of materials within the site by crane or other mechanical means shall be taken into account in the total manhours taken for the specific trade.
7) The time taken to hack away opening or groove for concealment of piping shall be recorded. Patching of void to seal up opening or conceal ed piping shall not be recorded.
8) The manhours taken for the erection/dismantling of scaffolding, if any, shall be recorded under the activities Setting Out.
9) The time taken for testing of water leakage or rectification work to leaking parts shall not be included.
10) The trade productivity value shown in the example is not meant for benchmarking purpose.
Remark:
E.g.
S/no
Total
Manhour
1,2
Taken
Mechanical and
Non-mechanical
equipment used
(if any)
References
76
1.
2.
3.
4.
Notes
Notes