Platinum Resistance Thermometer User's Guide: Hart Scientific
Platinum Resistance Thermometer User's Guide: Hart Scientific
Platinum Resistance Thermometer User's Guide: Hart Scientific
5615
Platinum Resistance Thermometer
Users Guide
Rev. 731501
Rev. 731501
Table of Contents
1 Before You Start . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1
1.2
Symbols Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2.1
1.2.2
1.3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1
2.2
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Recalibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1
PRT Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
PRT Handling Guidelines . . . . . . . . . . . . . . . . . . . . . . 11
6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.1
6.2
6.3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Immersion Requirements . . . . . . . . . . . . . . . . . . . . . . 13
Thermal EMF . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
6.4
Transition Junction . . . . . . . . . . . . . . . . . . . . . . . . . 13
7 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . 15
7.1
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1
1.1
Description
AC (Alternating Current)
AC-DC
Battery
DC
Double Insulated
Electric Shock
Fuse
PE Ground
Off
On
Canadian Standards Association
5615 PRT
Users Guide
Symbol
Description
OVERVOLTAGE (Installation) CATEGORY II, Pollution Degree 2 per IEC1010-1 refers to the level of Impulse Withstand Voltage protection provided. Equipment of
OVERVOLTAGE CATEGORY II is energy-consuming equipment to be supplied from
the fixed installation. Examples include household, office, and laboratory appliances.
C-TIC Australian EMC Mark
1.2
Safety Information
Use this instrument only as specified in this guide. Otherwise, the protection
provided by the instrument may be impaired.
The following definitions apply to the terms Warning and Caution.
Warning identifies conditions and actions that may pose hazards to the user.
Caution identifies conditions and actions that may damage the instrument being used.
1.2.1
Warnings
To avoid personal injury, follow these guidelines.
DO NOT use this instrument to measure the temperature of any hazardous
live component.
Use of this instrument at high temperatures for extended periods of time
can cause the handle to become hot.
Follow all safety guidelines listed in the users guide.
Calibration Equipment should only be used by Trained Personnel.
1.2.2
Cautions
To avoid possible damage to the instrument, follow these guidelines.
DO NOT drop or bang the probe in any way. This will cause damage to
the probe internally and affect its calibration.
Read Section entitled PRT Care and Handling Guidelines before removing the PRT from the shipping box. Incorrect handling can damage
the PRT and void the warranty.
Keep the shipping container in case it is necessary to ship the PRT. Incorrect packaging of the PRT for shipment can cause irreparable damage.
1.3
5615 PRT
Users Guide
2 Introduction
General
2
2.1
Introduction
General
The Platinum Resistance Thermometer (PRT) model 5615 is designed to be
secondary standard interpolating instruments converting temperature to resistance. The 5615 may also be used as temperature standards for calibration of
industrial sensors. The PRT is used with a readout device to detect temperature
changes or actual temperature.
2.2
Recalibration
The recalibration of the 5615 PRT should be scheduled according to the users
company Quality Assurance requirements. Normally, a PRT is recalibrated annually. Unless the PRT is used only over a limited range, calibration over the
full range of the PRT is recommended. For information on recalibrating your
5615, contact an Authorized Service Center for an RMA number and current
pricing (see Section 1.3, Authorized Service Centers).
Depending on the users Quality Assurance requirements, the PRT drift should
be checked periodically at the Triple Point of Water (TPW). Section 7, Troubleshooting, provides information on drift with respect to mechanical shock and
oxidation.
3 Specifications
Specifications
Temperature range
Nominal resistance at 0 C
100 0.10
Temperature coefficient
0.0039250 //C
Short-term
repeatability[1]
0.013 C at 0.010 C
Drift[2]
0.01 C at 0.010 C
Sensor length
28 mm (1.1 in)
Sensor location
Sheath dimensions,
length x dia
Sheath material
Inconel 600
Minimum insulation
resistance
1000 M at 23 C
Transition junction
temperature range[3]
50 C to 200 C
Transition junction
dimensions
Response time[4]
9 seconds typical
50 mW/C
Lead-wire length
Lead-wire temperature
range
50 C to 200 C
Calibration
[1]
4 Installation
Lead Wire Identification
4
4.1
Installation
Lead Wire Identification
The 5615 PRT is equipped with a four-wire cable (see Figure 1). Four lead
wires are used to cancel lead wire resistance. For best results, the readout device should be equipped to handle four-terminal resistors.
The lead wires are two different colors. Lead wire pairs attached to each end of
the sensor are identified by red and white insulation.
White
Red
White
Red
5
5.1
5.2
11
6 Operation
General
6
6.1
Operation
General
For best results, be familiar with the operation of the heat source and the readout instrument. Be sure to follow the manufacturers instructions for the readout instrument and the heat source.
6.2
Immersion Requirements
Stem effect can cause measurement errors for any thermometer. This error is
due to heat lost or gained by the sensing element through the thermometer
stem. In addition, heat losses occur due to radiation losses from the sensing element to the housing.
The immersion depth for standards is dependent on several factors including
accuracy requirements and type of liquid. However, remember the handle limitations. The handle is not designed to be immersed.
The exact immersion depth required can be determined by performing a gradient test taking measurements approximately every 1.27 cm (.5 inches) until
there is a significant difference in readings. Allow the thermometer to stabilize
at each new depth. Plot the results to see the stem effect.
6.3
Thermal EMF
Two factors contribute to thermal EMF, chemical consistency and physical consistency. Variations in chemical structure due to impurities can contribute to
thermal EMF. Also discrepancies in crystal structure can contribute to thermal
EMF. These factors are minimized by annealing the full length of wire before
construction of the PRT.
Likewise, connection to extension lead wires and readout instruments can be a
source of thermal EMF. The thermal EMF is caused by a difference in temperature between two connections. If the two connections are the same temperature,
there will be little or no thermal EMF effects. However, if there is a substantial
temperature difference between connections, the thermal EMF effects will be
significant. Therefore, cover or insulate any exposed bridge or galvanometer
terminals to lessen the source of error. The effects of thermal EMF can be canceled by using an AC bridge or a DC bridge with reversible current.
6.4
Transition Junction
Exceeding the temperature range of the transition junction will cause a breach
in the seal of the instrument. Maintaining the seal is critical to preventing moisture from entering the device. If moisture penetrates the seal, the PRT's short
term repeatability, hysteresis, and insulation resistance may be adversely affected. Insulation resistance also decreases rapidly as the transition junction
13
5615 PRT
Users Guide
temperature increases, even if the seal is not broken. When the insulation resistance becomes sufficiently low, performance suffers. A good rule of thumb is
that the transition junction is too hot when it is hot enough to burn your thumb.
14
7 Troubleshooting
Troubleshooting
7
7.1
Troubleshooting
Troubleshooting
In the event that the probe appears to function abnormally, this section may be
of use in solving the problem. Several possible problem conditions are described along with likely causes and solutions. If a problem arises, please read
this section carefully and attempt to understand and solve the problem. If the
probe seems faulty or the problem cannot otherwise be solved, contact an Authorized Service Center (see Section 1.3) for assistance. Be sure to have the
model number and serial number of your probe available.
Problem
Data unstable
If the data is unstable at the Triple Point of Water (TPW), check connections for evidence of a bad connection. If the connector appears
to be in good condition and the connections are good, the PRT may
be damaged. Contact an Authorized Service Center (see Section
1.3).
If the data is unstable at high temperatures, it may be
due to electrical noise in the system. Reduce the temperature and observe the data. If it is stable, electrical
noise is interfering with the measurements at high temperatures. Also, this is usually due to low shunt resistance. The resistance between the leads and the sheath
(shunt resistance or insulation resistance) as measured
by a resistance meter should be greater than 500 megohms at room temperature. Check the grounding of the
readout device and the heat source. A faulty ground on
either device could interfere with high temperature measurements. A ground wire attached to the metal sheath
of the PRT may help to reduce electrical noise interference.
15