Delux Bearings Ltd. Presentation Oct. 2013

Delux Bearings Limited
Inspiring EVERY Movement
Delux Bearings Ltd

King Pin Bearings Steering Bearings
Auto Parts
PRODUCT
CAPABLITY
Clutch Release
Bearings
Leading supplier for Clutch release Bearings, King Pin Bearings,

Thrust & Steering Bearings and Special Bearings
Makes different types

,including self centering
Ball type ,Spherical

roller type. Ball races,
Steering races
Auto parts such as

spline shafts, suspension
bush etc.
Manufacture special
purpose & non standard
bearings.
DELUX BEARINGS LTD.
MANAGEMENT
STRUCTURE
Capability
Makes ball thrust ,needle

roller, Cylindrical roller
Thrust bearings.
Technical center provides support for Design validation,, Testing, Tooling and Prototype
GROUP
STRUCTURE
Makes taper roller,

Cylindrical roller Thrust Pad
,ball type king pin bearings.
Sp. Plain Brgs.
Thrust Bearings
Mr. Kirti D .Rathod

MD
Turnover
OEM Supplier
Inspiring EVERY movement
$20 Million
Delux Bearings Ltd.

Plant 1:At Wadhwan, Surendranagar ,Gujarat
Plant 2:Sanaswadi,Pune,Maharashtra
Corporate & Regd. Office : Mumbai,Maharashtra

Both manufacturing plants are TS 16949 certified.
Plant Locations
Wadhwan
Pune
Plant 1:Wadhwan,Gujarat
4 acre vacant plot

20000 sqf built up area
Products manufactured: Clutch release Bearings(Low
volumes),Steering Bushes, Thrust Bearings, Mast
Bearings, Auto Components.
Plant 2:Pune,Maharashtra
7.5 acre plot area

50000 sq feet built up area
Products manufactured: Clutch release bearings, King Pin Bearings,
Steering Bearings, Bogie Suspension Bearings ,Precision Bushings for
under the Gears, Special Ball Bearings for transmission.
Vision
We are committed to serve the society by adding value to the Customers,
Employees, Suppliers, Shareholders and the Community at large in
terms of :
Providing Customer Satisfaction by offering Reliable Products and
Services at Competitive Prices at the required time.
Providing an environment conducive to the development, growth and
satisfaction of employees while fulfilling their reasonable aspirations
Sourcing products from supplier at a competitive price while maintaining
consistent reliable quality and doing continuous improvement in process
and products.
Providing adequate returns to the shareholders while nurturing business
growth
Contributing to the well being of the society and conducting ourselves as a
responsible corporate citizen known for integrity and ethics.
Quality Policy
Delux Bearings Ltd. is committed to achieve satisfaction of

customers, This shall be achieved by;
Meeting customers expectation on quality & delivery.

Continual improvement in Product, Process & system.
Continually enhancing the qualitative contribution made by

each employee in terms of requisite skills & behavior.
Delux Customers
CRISIL Credit Rating
Clutch Release Bearings Range

Delux manufactures both
massive type and sheet
metal type clutch release
bearings.
Range from 160 clutch dia
to 430 clutch dia
We make both push type
and pull type clutch release
bearings
Plant 2 : Self Centering

Clutch Release Bearings
Clutch Release Bearing for

Heavy Duty Application
Clutch Release Bearing for

Light Vehicles (Sheet metal Bearing)
Light weight Self centering Clutch Release

Bearing for Utility Vehicles
Clutch Release Bearings for HCV
Clutch Release Bearings for MCV
Clutch release Bearings for Cars, SUV
Plant 2 : Special Bearings

Angular Contact Spherical Plain Bearing for Bogie
Application
Deep Groove Ball Bearing with extra load carrying

capacity for Transmissions
Precision Bushing for Under the Gears in

Transmission
Plant 2: King Pin Bearings

Taper Roller King Pin Bearing .
Available with seals .,barrel rollers etc.
Thrust Washer (Pad)
King Pin Bearing (Plastic)
King Pin Bearings for Front Axle
Plant 1:Steering Races
Delux manufactures
variety of steering
races suitable for car
steering gear box as
well as 2 & 3 wheeler
steering column
assembly.
Steering Bearings
Delux manufactures angular
contact steering column
bearings
Plant 1:Spherical Roller Bearings
Delux manufactures
spherical roller bearings
as well as spherical
races suitable for
industrial and automotive
applications.
Plant 1:Thrust Bearings
Luxite manufactures ball

thrust ,polyamide needle
thrust cages with steel
washers.
These polyamide cages are
used in struts, suspension ,
slack adjuster etc.
Plant 1:Mast Bearings
Mast bearings used in

fork lift trucks :
Mast Bearings: we have

more than 25 varieties
of mast bearings
Plant 1:Auto Parts
Delux plant 1
manufactures spline
shafts ,rod end,
bushings , Lauf rings
etc required for
LCV/MCV
Plant 1- Tensioners / Idlers

Key features of our Design:
Tensioners / Idlers are suitable for
High temperature up to 120 C

High speed design up to 6000 rpm
Required load carrying capacity
We make custom design tensioners & idlers according to
product application
Product attributes :
Idler outer ring with integrated pulley

Inner ring with integrated shaft
High stiffness and compact molded parts or pulley form
Lubricants are used for high speed, heat & wear resistance
and low noise
Seal design is suited for low torque & higher life
Product Validation:
We have dedicated test rigs for product validation as per

product application.
Plant Facility: Manufacturing
Double Disc Face Grinder

Center less OD Grinder
External Track Grinder (CNC)
Internal Track Grinder (CNC)

Internal Grinder (IP Gauging)
Internal Super Finishing
External Super finishing
Burnishing Machine
Inner Ring Super-finishing
Grinding Machines
Bore grinding machine
Track grinding machine
Plant facility : Grinding Shop
Sheet Metal Clutch Bearing Mfg.
Sheet Metal Clutch

release bearings
are manufactured on
presses by drawing and
forming operation.
Plant Facilities : Manufacturing

Laser marking
Centralized Coolant System

Automatic Assembly Line
Ultrasonic Washing Machine
Jet Washing Machine
Laser Marking Machine
Vibro Deburring / Polishing
Hydraulic Press Machines
Material Handling systems

Plant Facilities : Manufacturing

Automatic Assembly
Ultrasonic washing
Plant Facility: Heat Treatment
Plant facility: Heat treatment

Continuous Mesh Belt Furnace
Electric Furnace.
Furnace Atmosphere maintained
by
Cryogenic Split Methanol
Liquid Methanol
LPG
Nitrogen
Isentropic Super cooling at 5C
Tempering
Heat Treatment facility

Heat Treatment Furnace :
Fully Automatic 150 Kg/ Hr Capacity -
Electrically Heated Controlled Atmosphere Hardening & Tempering Furnace

comprising of
Cryogenic Methanol Split Plant

Oxygen Probe
Auto Loading type Furnace of Integrated Heat Treatment Processes :

Pre-w ash in g Hard en in g Oil Qu en ch in g Po st Wash in g
Su p er Co o lin g Tem p erin g .
Product Range
Dia. 20 mm 160 mm.
Furnace Temperature :
Hardening 850C max

Tempering 200C max
Quality Certification
Operational Efficiency Monitoring
Metrology & Quality
Noise Testing equpiment
Surface Texture Analyzer

Roundness Profile Analyzer
Vibration Tester and Analyzer
Noise Testing Equipment
Waviness Profile Analyzer
Steering Bearing Torque tester
Contact Angle Checking

Equipment.
Bearing Dirt Contamination
Millipore Testing Machine
Metrology
Surface texture
Roundness Profile Analyser
Metallurgy
Inverted Metallurgical Microscope

Brinnel Hardness Tester
Digital Rockwell Hardness Tester
Analog Rockwell Hardness Tester

Auto Bench Polisher
Double Disc Bench Polisher
Abrasive Wheel Slashing Machine
Specimen Hot Mounting Press
Magnetic Particle Crack Detector
Refractrometer
Design & Development

All the members in Design are graduate engineers.
Senior members having experience more than 18 years in
Bearing industry.
Custom designed design software available for design
calculations.
Software:
Solid modeling software for design simulation
ANSYS
Unigraphics
Engineers are trained for stress analysis on solid works
software & Finite Element Analysis, Deflection Plot and
Van Misses Stress plot.
Design & Development
R&D- Products validation
Grease Leakage Testing
Clutch Bearing Endurance Test

Rig, with online data monitoring.
King Pin Bearing Endurance
Testing machine with Data
Display
Grease Leakage and dust proof
testing machine
R&D Products Validation
R& D:
Test Rig Data for Clutch Release

Bearing Simulation
Type of Test: Simulation

Test Rig: Clutch Release Endurance Test Rig
Range: Min ID 35 mm, Max ID 100 mm
Testing Load: 10 KN (selectable)
Spindle RPM: 5000 rpm Max (selectable)
Loading Stroke Displacement: 5 to 20 mm
Heating temperature Range: 150 Max.
Loading frequency: 1 to 2 Hz.
Operating cycle range: 1 Sec to 99 sec
Program Management
Program Management
R&D- Design, Development, Testing

& Validation
Engineering-CAD,CAM,CAE
Development Tooling & Molds
Manufacturing Engineering
Machining, Grinding & Assembly
Logistics Management
Packing
We use rust preventive paper (Branotek:DW-80) / wrap

in vci paper.
We use Bubble paper (Th:200~250 GSM)/ corrugated
sheet for Internal packing.
Bearings are then packed in corrugated box, wrap and
tape. Corrugated box weight is not more than 20 Kg.
The corrugated box are kept on Wooden pallet, weight

is maxm 250 Kg
Training
Regular training programs are conducted
based on the need of employees.
Skill matrix of operators is maintained and
skills are updated on regular basis so that
we have multi skills operators.
Started Auto Cluster under ACT program
of ACMA for overall improvement in
manufacturing excellence.
Training on HR Competency Mapping
DATA MANAGEMENT & INFORMATION SYSTEMS

DELUX plants are interfaced through the ERP package, which ensures online availability of operational data, as well as prompt and accurate
information to Management regarding every operational parameter.
Delux Team
Environment Friendly
Contact
Ashok Chandak
Senior Vice President
Delux Bearings Ltd.

32 Ideal Industrial estate
Mathuradas Mill Compound
Lower Parel, Mumbai 400013,India
Phone:+91 22 249266660, 40580707
Direct:+91 22 40580704
Email: ashok.chandak@deluxbearings.com

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How does Delux Bearings ensure quality?

Delux Bearings Limited

Inspiring EVERY Movement

Delux Bearings Ltd

Leading supplier for Clutch release Bearings, King Pin Bearings,

Makes different types

Ball type ,Spherical

Auto parts such as

DELUX BEARINGS LTD.

Makes ball thrust ,needle

Makes taper roller,

Sp. Plain Brgs.

Mr. Kirti D .Rathod

Inspiring EVERY movement

Delux Bearings Ltd.

Corporate & Regd. Office : Mumbai,Maharashtra

Inspiring EVERY movement

Inspiring EVERY movement

4 acre vacant plot

7.5 acre plot area

Inspiring EVERY movement

Inspiring EVERY movement

Delux Bearings Ltd. is committed to achieve satisfaction of

Meeting customers expectation on quality & delivery.

Continually enhancing the qualitative contribution made by

Inspiring EVERY movement

Inspiring EVERY movement

CRISIL Credit Rating

Inspiring EVERY movement

Clutch Release Bearings Range

Inspiring EVERY movement

Plant 2 : Self Centering

Clutch Release Bearing for

Clutch Release Bearing for

Light weight Self centering Clutch Release

Clutch Release Bearings for HCV

Inspiring EVERY movement

Clutch Release Bearings for MCV

Inspiring EVERY movement

Clutch release Bearings for Cars, SUV

Inspiring EVERY movement

Plant 2 : Special Bearings

Deep Groove Ball Bearing with extra load carrying

Precision Bushing for Under the Gears in

Inspiring EVERY movement

Plant 2: King Pin Bearings

Thrust Washer (Pad)

King Pin Bearing (Plastic)

Inspiring EVERY movement

King Pin Bearings for Front Axle

Inspiring EVERY movement

Plant 1:Steering Races

Inspiring EVERY movement

Inspiring EVERY Movement

Plant 1:Spherical Roller Bearings

Inspiring EVERY movement