Resistance Wire - Wikipedia, The Free Encyclopedia
Resistance Wire - Wikipedia, The Free Encyclopedia
Resistance Wire - Wikipedia, The Free Encyclopedia
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https://en.wikipedia.org/wiki/Resistance_wire
Resistance wire
From Wikipedia, the free encyclopedia
Resistance wire is wire intended for making electrical resistors.[1] It is desirable that the chosen alloy have high
resistivity, as a shorter wire can then be used. In many situations the stability of the resistor is of primary
importance, and thus the alloy's temperature coefficient of resistivity and corrosion resistance.
When resistance wire is used for heating elements (in electric heaters, toasters, and the like), high restivity and
oxidation resistance is important.
Sometimes resistance wire is insulated by ceramic powder and sheathed in a tube of another alloy; such heating
elements are used in electric ovens and water heaters and in specialized forms for cooktops.
Types
Nichrome, a non-magnetic 80/20 alloy of nickel and chromium, is the most common resistance wire for heating
purposes because it has a high resistivity and resistance to oxidation at high temperatures. When used as a
heating element, resistance wire is usually wound into coils. One difficulty in using nichrome wire is that
common tin-based electrical solder will not stick to it, so the connections to the electrical power must be made
using other methods such as crimp connectors or screw terminals.
Kanthal (Alloy 875/815), a family of iron-chromium-aluminium (FeCrAl) alloys used in a wide range of
high-temperature applications.
Constantan [Cu55Ni45] has a low temperature coefficient of resistivity and as a copper alloy, is easily soldered.
Other constant-resistance alloys include manganin [Cu86Mn12Ni2], Cupron [Cu53Ni44Mn3][2] and Evanohm.
The Evanohm family of nickel-chrome alloys [Ni72Cr20Mn4Al3Si1],[3] [Ni73Cr20Cu2Al2Mn1Si],[4] have high
resistance, low temperature coefficient of resistance, low electromotive force (Galvani potential) when in
contact with copper, high tensile strength, and also are very stable with regards to heat treatment.
Balco [Ni70Fe30] and similar alloys have very high, but more linear, temperature coefficient of resistivity,
making them suitable for sensing elements.
Many elements and alloys have been used as resistance wire for special purposes. The table below lists the
resistivity of some common materials. The resistivity of amorphous carbon actually has a range of 3.8 - 4.1
10-6 m.
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Resistivity
(ohm-cmil/ft)
Resistivity
(10-6 ohm-cm)
Aluminum
15.94
2.650
Brass
42.1
7.0
Material
Carbon (amorphous) 23
3.95
Constantan
272.97
45.38
Copper
10.09
1.678
Iron
57.81
9.61
Manganin
290
48.21
Molybdenum
32.12
5.34
Nichrome
675
112.2
Nichrome V
650
108.1
Nickel
41.69
6.93
Platinum
63.16
10.5
90
16.62
Zinc
5.90
35.49
Harrison
Hoskins
Jelliff
Kanthal
MWS-875
Alchrome 875
Kanthal A-1
MWS-800
Evanohm
Karma
HAI-431
MWS-675
Tophet C
Nichrome
HAI-NiCr 60
Chromel C Alloy C
Nikrothal 6
MWS-650
Tophet A
Nichrome V
HAI-NiCr 80
Chromel A Alloy A
Nikrothal 8
MWS-294
Cupron
Advance
HAI-CuNi 102
Copel
MWS-180
180 Alloy
Midohm
HAI-180
MWS-120
Balco
Hytemco
HAI-380
MWS-90
90 Alloy
#95 Alloy
HAI-90
MWS-60
60 Alloy
Lohm
HAI-60
MWS-30
30 Alloy
#30 Alloy
HAI-30
References
1. http://www.pelicanwire.com/products/resistance-wire/
2. https://www.cartech.com/ssalloysprod.aspx?id=1940 Carpenter Technology, CBX Cupron Alloy
3. http://cartech.ides.com/datasheet.aspx?I=101&TAB=DV_DS&E=26 Carpenter Technology, Evanohm Alloy S
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