6/24/2008

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

Includes updates from MARCH until JUNE '08
New information: TMC Yaris and Lexus IS Minor Change 08/08; TMMF Yaris Minor Change 08/11; Addition of LS460(L) 4WD (USF45,46); Prius, LC120, LC V8, Lexus GS, LS, SC running change; iQ new model; Avensis Full Model Change
Fill operation added; Fuel Injection system maintenance added (Lexus IS250, GS300 and LS460 for Croatia only)
MAINTENANCE OPERATIONS
I: Inspect and correct or replace as necessary.
R: Replace or change or lubricate.
F: Fill
GASOLINE ENGINE

SERVICE INTERVALS:
Odometer reading or months, whichever comes
first

ODOMETER READING

Engine oil
Engine oil

ZZT250

1,000 miles 1

4.5

13.5

18

22.5

27

31.5

36

40.5

45

49.5

54

( ): for reference

03/01

06/04(MC)
07/06

03/01

06/04(MC)
07/06

03/01

06/04(MC)
07/06

07/06

03/07

06/04(MC)
07/06

*I (Every 72 months)

Inspect 105,000 km (63,000 miles), after 105,000 km Inspect every

15,000 km (9,000 miles)

Severe

R
R

Severe

R
R

R
R

R
R

R
R

R
R

R
R

R
R

R
R

R
R

R
R

Normal

R
R

R
R

R
R
R

R
R

Initial: 72 and then

every 12 months

R Every 12 months
R

R Every 6 months
R Every 12 months

R
R

LLC (red/green) *3

R
R

R
R

S-LLC (pink) *4

Exhaust pipes and mountings

Platinum or Iridium Tipped type

R Every 6 months
R Every 12 months

R Every 6 months

R Every 6 months

R Every 12 months

R Initial: 36 months

I
Replace every 90,000 km (54,000 miles)
I

Others

Battery

Every 24 months

(Aygo only)

Dusty road

Normal
Air cleaner filter
Dusty road
Fuel tank cap, fuel lines, connections and fuel vapor control valve

I
I

(**)

()

()

I: Every 24 months
R: Every 48 months

I
I

I
R

15 years
F

I
I

(**)

F
Normal

Every 24 months

Replace every 180.000 km (108.000 miles)

Fuel injection system

No maintenance

Air cleaner filter

(from October 2002, applicable to all models in
production)

08/11

Months

First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles)

Fuel filter

08/11

90

First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles)

Spark plugs

08/11

82.5

S-LLC (pink) *4

Inverter coolant

08/11

75

Cooling and heater system *2

Engine coolant

ZRT272

67.5

Normal

Engine oil filter

ZRT272

60

Severe

(API: SL, SM)

ZRT271

52.5

Normal

(ILSAC)

ZRT270

45

Severe

(ILSAC)

AZT250 AZT251

37.5

Normal

(API: SJ, SL)

3ZR-FAE
(2.0)

30

V-ribbed belt
(API: SH, SJ)

AZT250

2ZR-FAE 3ZR-FE
(1.8)
(2.0)

22.5

Replace every 150,000 km (90,000 miles)

(ILSAC)

ZZT251

1AZ-FE 2AZ-FSE
(2.0)
(2.4 D4)

15

Valve Clearance (Sensory Inspection)*1

Engine oil

1AZ-FSE
(2.0 D4)

7.5

Timing Belt

Drive belt

1ZZ-FE
(1.8)

New
Avensis
1ZR-FAE
(1.6)

1,000 km

MAINTENANCE ITEMS

Avensis
3ZZ-FE
(1.6)

R
I

R
I

I
I

Inspect every 2,500 km(1,500 miles) and replace every 45,000

km(27,000 miles) or 48 months.

I: Every 24 months
R: Every 48 months

I: Every 12 months
R: Every 48 months

I: Every 24 months
R: Every 48 months

I
I
I Every 24 months
*5
I

Others
I
I Every 24 months
Charcoal canister
Normal
I

Aygo only
Severe
I
I Every 24 months
Normal
R

Charcoal canister filter

Aygo only
Severe
R
R Every 24 months
*1: Check for tappet noise and engine vibration and adjust if necessary.
(): Until August 2003
*2: Check that the radiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation, corro **: Vehicles for Cyprus, Gibraltar and Malta
*3: After 60,000 km (36,000 miles) or 36 months, replace every 30,000 km (18,000 miles) or 24 months.
*4: Only use "Toyota Super-Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant
with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids)
*5: For Sweden, Norway and Finland only.
*6: Use Toyota Genuine Fuel Injector Cleaner (08813-00820) or equivalent

6/24/2008

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

Includes updates from MARCH until JUNE '08
New information: Lexus IS Minor Change 08/08; TMMF Yaris Minor Change 08/11; LC120 and LC V8 running change; iQ new model; Avensis Full Model change
Engine oil layout adjusted (information not changed)
MAINTENANCE OPERATIONS
I: Inspect and correct or replace as necessary.
R: Replace or change or lubricate.
S: Special
C: Clean

DIESEL ENGINE

SERVICE INTERVALS:
Odometer reading or months, whichever comes
first

MAINTENANCE ITEMS

Avensis
1CD-FTV
(2.0 D-4D)

ODOMETER READING
1

7.5

15

22.5

30

37.5

45

52.5

60

67.5

75

82.5

90

Months

1,000 miles

4.5

13.5

18

22.5

27

31.5

36

40.5

45

49.5

54

( ): for reference

03/01

03/09

Replace every 105,000 km (60,000 miles)

Replace every 150,000 km (90,000 miles)

()

*6

Timing belt cover*6

*I : Sensory Inspection

*I
A

A Every 12 months

Normal belt

Inspect at 105.000 km (63.000 miles). After, inspect every 15.000 km

(9.000 miles)

V-ribbed belt
(ACEA: B1; API: CF-4 or CF)*1

*: Engines WITHOUT DPF

Normal
Severe
OMMS

Engine oil (ACEA: C2 preferred or B1; API: CF-4 or

CF)*1
*: Engines WITH DPF

R
R

Severe
OMMS
Severe
OMMS

R
R

R
R

R
R

R
R

R
R

R
R

R
R

R
R

Initial 72 months; then,

every 12 months

R Every 12 months
R

R Every 6 months

R
R

R Every 12 months
R

R Every 6 months

Replace when the reminder light illuminates or after max. 30,000km/24months

R
R

R
R

R
R

R
R

R
R

R Every 12 months
R

R Every 6 months

Replace when the reminder light illuminates or after max. 30,000km/24months

Cooling and heater system *2

I
LLC (red/green) *3

S-LLC (pink) *4

R Initial: 36 months

Every 24 months

First replace at 150,000 km (90,000 miles); after, every 90.000 km (54.000 miles)
Exhaust pipes and mountings

Battery

No maintenance

Fuel injection pipes

Replace every 150,000 km (90,000 miles)

Every 12 months

Every 24 months

Every 72 months

In-tank filter and in-line filter

R
I

Normal
Dusty road
Normal

Air cleaner filter

Dusty road

I
I

I
I

I
I

I
I

I
R

06/04(MC)
07/06

*
*
*
**
**
**

I: Every 24 months
R: Every 48 months

I: Every 12 months
R: Every 48 months

I: Every 12 months
R: Every 48 months

R
I

I
I

Every 48 months

08/11

08/11

08/11

*
*
*

S
I

Every 48 months

Inspect every 2,500 km (1,500 miles) and replace every 45,000 km

(27,000 miles) or 48 months.

Air flow meter (for EURO IV vehicles)*5

Fuel tank cap, fuel lines, connections

05/03

Every 90 months

Replace every 300,000 km (180,000 miles)

Diesel smoke

Air cleaner filter

(from October 2002, applicable to all models in
production)

06/04(MC)
07/06

Fuel filter
Fuel pump

05/03

06/04(MC)
07/06

Every 12 months

Replace when the reminder light illuminates or after max. 30,000km/24months

Normal

Normal

Engine oil filter

Engine coolant

*I (Every 48 months)

A: Adjust

Drive belt

2AD-FHV
(2.2 DCAT)
ADT251

Timing pulley*6

Engine oil

CDT250

1,000 km

Timing Belt

Valve Clearance

1AD-FTV 2AD-FTV
(2.0 D-4D) (2.2 D-4D)
DPR/CCo
ADT250
ADT251

New
Avensis
1AD-FTV 2AD-FTV 2AD-FHV
(2.0 D-4D) (2.2 D-4D) (2.2 DCAT)
ADT270
ADT271
ADT271

Every 48 months
I

Every 24 months

(): Until August 2003

*1: You may also use API CE or CD.
*2: Check that the ratiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation, corrosion etc.; clean if necessary
*3: After 60,000 km (36,000 miles) or 36 months, replace every 30,000 km (18,000 miles) or 24 months.
*4: Only use "Toyota Super-Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant
with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids)
*5: Blow air to the sensor interrmittently for about 30 seconds
*6: For vehicles often operated in extremely dusty conditions, such as mining. Inspect for cracks on the timing belt and abnormal wear on the timing pulley.
Remove dust and sand from the timing belt cover.

NMSC's choNMSC's choNMSC's choNMSC's choNMSC's choNMSC's choNMSC's choNMSC's choice

*: engines WITHOUT DPF
*: WITH AND WITHOUT DPF
**: engines WITH DPF

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

Includes updates from MARCH until JUNE '08
New information: Manual transmission oil "API Gear oil GL-5" added; TMC Yaris and Lexus IS Minor Change 08/08; TMMF Yaris Minor change 08/11; Addition of LS460(L) 4WD (USF45,46); Prius, LC120, LC V8, Lexus GS, LS and SC running change; iQ new model; Avensis Full Model Change
Aygo 1.0p Clutch mechanism: Inspection interval shortened; Clutch fluid Replacement added for new MMT's; Toyota Genuine CVTF maintenance added for new CVT's
Transfer oil "Toyota Genuine ATF WS" added for LS460(L) 4WD.

MAINTENANCE OPERATIONS

Correction: Lexus IS Manual transmission oil changed to "API Gear oil GL-5" only

I: Inspect and correct or replace as necessary.

T: Tighten to specified torque.

CHASSIS AND BODY 1/2

R: Replace or change or lubricate.

L: Lubricate

SERVICE INTERVALS:
Odometer reading or months, whichever comes first

Avensis

ODOMETER READING

Months
1,000 km

MAINTENANCE ITEMS

1,000 miles

7.5 15 22.5 30 37.5 45 52.5 60 67.5

75

82.5

90

4.5

45

49.5

54

13.5 18 22.5 27 31.5 36 40.5

Clutch pedal, return spring and damper - Mechanical type

Brake pedal and parking brake

Normal

Brake linings and drums

(Include brake linings of parking brake)

Severe

Normal

Brake pads and discs

Severe

I
I

Every 24 months

Every 24 months

Every 12 months

Every 12 months

I
I

I
I

I
I

Every 6 months

Every 24 months

Every 24 months

Every 24 months

Every 24 months

Clutch fluid for auto clutch system

Every 24 months

Sequential M/T system fluid

Every 24 months

SAE J1703 or FMVSS No. 116 DOT3

Every 24 months

SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4

Every 24 months

SAE J1704 or FMVSS No. 116 DOT4

Every 24 months

Every 24 months

Clutch
fluid

SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4

SAE J1704 or FMVSS No. 116 DOT4

Brake
fluid

Brake pipes and hoses

Vacuum pump for brake booster (Diesel
engines only)

ixetic (Luk-AT) or Pierburg

Replace every 195.000 km (121.000 miles) or 120 months

Others
A/T fluid DEXRON II or III

Power steering fluid

Inspect every 195.000 km (121.000 miles) or 120 months

TOYOTA P.S. fluid EH or equivalent

Steering wheel, linkage and steering gear box

Normal

Every 24 months

Every 24 months

Every 24 months

Every 12 months

Severe

SRS airbag *1

Initial inspect at first 120 months from the vehicle registration date.
NLGI No. 1 or No. 2

Propeller shaft

Normal
Severe

L
L

L
L

Normal

Propeller shaft bolts

L
L

L
L

Every 24 months

Every 12 months

Every 24 months

Every 12 months

Every 24 months

Severe

Every 12 months

Normal

Every 12 months

Severe

Normal
T

Normal
Severe

T
T

Normal

I
I

Normal

T
T

I
I

T
T

Shift lever of 6-speed manual transmission

T
T

Severe

I
T

T
T

Normal

Severe

I
T

Severe

Suspension ball joints and dust covers

Normal

Drive shaft bolts

L
L

Severe

Drive shaft boots

I
I

I
I

I
I

Every 6 months

Every 24 months

Every 12 months

Every 12 months

Every 6 months

Every 24 months

Every 12 months

I
I

Every 6 months

--

I: Every 12 months
R: Every 48 months

Normal
Toyota Genuine ATF type
T-IV

Automatic transmission fluid

Vehicles Toyota Genuine ATF WS

produced
after
August,
'99
Toyota Genuine CVTF TC

Normal

I: Every 12 months
R: Every 24 months

Every 36 months

Severe

Normal
Normal

Severe

Every 48 months
R
I

Normal

R
I

API Gear oil GL-4 or GL-5

LV Gear oil API GL-4
Other (GL-4 or GL-5)

API Gear oil GL-4 or GL-5

Normal

I: Every 36 months
R: Every 72 months

I: Every 18 months
R: Every 36 months

API Gear oil GL-5

Transfer oil
Toyota Genuine Differential Oil LX85 (API: GL-5)

Toyota Genuine ATF WS

Normal
Severe
Normal

I
R
I

Every 48 months
Every 48 months
Every 48 months

Severe

Every 48 months

Normal

Every 48 months

Severe

Every 48 months

Normal

Every 48 months

Severe

Every 48 months

Normal

Every 48 months

Severe

Every 48 months

API Gear oil GL-5

08/11

*
**

11
14

11**
11*
14

14

***
***
****
****

18
18
19
19

18
18
19
19

Every 48 months

Normal

Every 48 months

Severe

Every 48 months

Normal

Every 48 months

Severe

Every 48 months

Normal

Every 48 months

Severe

I: Every 36 months
R: Every 72 months

*1: After 120 months from the vehicle registration date, inspect every 24 months.

06/04(MC
)
07/06

Every 48 months
I: Every 36 months
R: Every 72 months

05/03

I: Every 36 months
R: Every 72 months

03/01

ZZT25#
AZT25#
ADT25#

Every 36 months
Every 48 months

Severe

API Gear oil GL-5

I: Every 36 months
R: Every 72 months

Severe

Other

Manual transmission oil and

transfer oil if so equipped
(Including auto clutch system)

Every 12 months

Vehicles produced before July, '99

Severe

AZT25#
ZZT25#
CDT250
ADT251

I
I

SAE J1703 or FMVSS No. 116 DOT3

I
I

New
Avensis
ZRT270,1,2
ADT270,1

AZT250
ZZT25#
CDT250

*: Except **
**: ZRT27# with EB6# and EC6# M/T
***: models with U241E and U660E A/T
****: models with K111 and K311 CVT
11: Includes necessary replacement of the blades
14: vehicles with AZ and CD engines
11*: CDT250 - Includes necessary replacement of the blades
11**: ADT2*: ADT25#
14: AZT25#, CDT250 and ADT251 only
18: except ADT251
19: ADT251 only
*: ADT251 only
14: AZT25# and ADT251 only
18: except ADT251
19: ADT251 only

6/24/2008

MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

Includes updates from MARCH until JUNE '08
New information: TMC Yaris and Lexus IS Minor Change 08/08; TMMF Yaris Minor change 08/11; Addition of LS460(L) 4WD (USF45,46); Prius, LC120, LC V8, Lexus GS, LS and SC running change; iQ new model; Avensis Full Model Change
Toyota Genuine CVTF maintenance added for new CVT's
MAINTENANCE OPERATIONS

CHASSIS AND BODY 2/2

I: Inspect and correct or replace as necessary.

T: Tighten to specified torque.

R: Replace or change or lubricate.

C: Clean

SERVICE INTERVALS:
Odometer reading or months, whichever comes firs

Avensis

ODOMETER READING

Months
1,000 km

MAINTENANCE ITEMS

M/T
model

Front
Differential
oil

Differential
integrated
with
transmission

1,000 miles

API Gear oil GL-4 or GL-5

LV Gear oil API GL-4

Toyota Genuine ATF type

T-IV
A/T
model

Toyota Genuine ATF WS

7.5

15

22.5 30 37.5 45 52.5

60

67.5 75 82.5 90

4.5

13.5 18 22.5 27 31.5

36

40.5 45 49.5 54

Normal
Severe
Normal
Severe

Severe

Normal
Normal

Severe

Normal
Toyota Genuine CVTF TC

Severe

Differential separated from transmission (API Gear oil GL-5)

API Gear oil GL-5
Normal
Rear differential oil
A/T fluid WS
Severe
Wheel bearing grease (tapered roller type wheel
bearing only) and ball joint grease

NLGI No. Normal

2
Severe

Normal
Severe
Active height control suspension fluid - Suspension fluid AHC or equivalent

Front and rear suspension

R
R

Severe only
Normal
Severe

Tires and inflation pressure

Foldable type
Pollen removal type
Standard type & high
efficiency type
Combination filter

Corrosion Inspection

I
I

I
I

I Every 24 months
I Every 12 months
R

T
I
I

T Every 12 months
I Every 24 months
I Every 12 months

Combination filter
(high efficiency type)

I
R
I
I
I
R
R
R
R

I
I

I
I
R
R
R
R
R
R
R
R
R
R
R
I

08/11

***
***
****
****

R Every 24 months
R Every 12 months

I
R

I
I
I
R

R
R
R

ZZT25#
AZT25#
ADT25#

I: Every 36 months
R: Every 72 months

I
I
R
R
R
R
I
R
I
I
I
R
I
I
R
I
R
I
R
I
Normal
R
Dusty road
R
R
Normal
R
R
Dusty road
R
R
R
R
R
Replace when the service indicator light illuminates
I
Dusty road
Normal
Dusty road
Normal & Dusty road

Particle filter

Normal

Air conditioning filter

R Every 48 months
R Every 48 months
I Every 36 months

18
18
19
19

R
R

18
18
19
19

T
I
I

06/04(MC)
07/06

R
R

05/03

Every 36 months
Every 48 months
I: Every 36 months
R
R: Every 72 months
I Every 36 months
Every 48 months
I: Every 36 months
R
R: Every 72 months
Every 48 months
I: Every 36 months
R
R: Every 72 months

Active height control gas chamber

Bolts and nuts on chassis and body

R
R

03/01

AZT25#
ZZT25#
CDT250
ADT251

Every 48 months
Every 48 months
Every 48 months
Every 48 months

I
R
I
R

Normal
Normal

AZT250
ZZT25#
CDT25#

New
Avensis
ZRT27#
ADT27#

I: initial 48 months;
then every 12 months

I
I
R
R
R
R
R
R
R
R
R
R
R

Every 24 months
Every 12 months
Every 24 months
Every 12 months
Every 24 months
"Clean" replaced by "Inspect"
Refer to TME letter of October 2007
on "Potential Health Risk From
Cleaning of Cabin Air Filter Elements

Every 24 months

18: except ADT251

***: models with U241E and U660E A/T
19: ADT251 only
****: models with K111 and K311 CVT
18: except ADT251
19: ADT251 only

6/24/2008

MAINTENANCE SCHEDULE - GENERAL 10,000 km

Includes updates from MARCH until JUNE '08
New information: Yaris and Lexus IS Minor Change 08/08; Addition of TMMF Yaris, LS460(L) 4WD (USF45,46); LC120, LC V8, Lexus GS, LS and SC running change; Avensis Full Model Change
Fuel Injection Cleaner added on Avensis 1AZ and 2AZ
MAINTENANCE OPERATIONS
I: Inspect and correct or replace as necessary
R: Replace or change or lubricate.
F: Fill

GASOLINE ENGINE

SERVICE INTERVALS:
Odometer reading or months, whichever comes
first

ODOMETER READING

1,000 km

10

15

20

25

30

35

40

45

50

55

60

65

70

75

Months

80

MAINTENANCE ITEMS

( ): for reference
Replace every 150,000 km

Timing Belt
Valve Clearance

Sensory Inspection *1

Drive belts

Engine oil

(API: SJ, SL)

Normal

(ILSAC)
Engine oil

Severe

(API: SL, SM)

R
R

Normal

(ILSAC)

Severe
Severe

Cooling and heater system *2

R
R

R
R

Normal

Engine oil filter

R
R

R
R

R
R

R
R

R
R

R
R

R
R

R
R

R
R

R
R

R
R

Every 96 months

Every 24 months

R Every 12 months
R

R
R

R Every 6 months
R Every 12 months

R Every 6 months

R Every 6 months

R Every 12 months

First inspect at 40,000km/24months and 80,000km/48months; after, every 20,000km/12months

Engine coolant

S-LLC (pink) *4

Inverter coolant

S-LLC (pink) *4

Every 24 months

Every 24 months

First replace at 160,000 km; after, every 80.000 km

I
First replace at 160,000 km; after, every 80.000 km
Exhaust pipes and mountings
Spark plugs

Platinum or Iridium Tipped type

I
Replace every 100,000 km

I
R

Battery

Every 12 months

R Every 48 months
I

Every 12 months

R Every 96 months
Aygo only

R Every 48 months

1AZ-FSE
(2.0 D4)

2AZ-FSE
(2.4 D4)

ZZT251

AZT250

AZT251

05/03

06/04(MC)

05/03

06/04(MC)

05/03

06/04(MC)

Normal
Dusty road
Paper type

Normal
TNF (Thin Nonwoven Fabrics) type Dusty road
Fuel tank cap, fuel lines, connections and fuel vapor control valve

I: Every 24 months
R: Every 48 months

I: Every 24 months
R: Every 48 months

I: Every 24 months
R: Every 48 months

Inspect every 2,500km/3months and replace every 40,000km/48months.

Normal
Dusty road

I
I

R
I

I
I

F
F
F
F
F
F
F
F -When the "Injector Maintenance Required" message is displayed on the multi-information display

Fuel injection system *5

Air cleaner filter (including

checking pre-air cleaner if
equipped)

Others

Fuel filter (including the filter in the fuel tank)

Avensis
1ZZ-FE
(1.8)

Inspect every 10,000km/12months and replace every 100,000km/120months.

Inspect every 5,000km/6months and replace every 100,000km/120months.

First inspect at 40,000km/24months and 80,000km/48months; after, every 20,000km/12months
I
I Every 24 months
Charcoal canister
I: Every 24 months
Aygo only
I
R
I
R
R: Every 48 months
I: Every 24 months
Charcoal canister filter
Aygo only
I
R
I
R
R: Every 48 months
*1: Check for tappet noise and engine vibration and adjust if necessary.
*2: Check that the radiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation, corrosion etc.; clean if necessary
*4: Only use "Toyota Super-Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant
with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids)
*5: Toyota genuine fuel injector cleaner (P/N 08813-00820) or equivalent

MAINTENANCE SCHEDULE - GENERAL 10,000 km

Includes updates from MARCH until JUNE '08
New information: Manual transmission oil "API Gear oil GL-5" added; Yaris and Lexus IS Minor Change 08/08; Addition of LS460(L) 4WD (USF45,46); LC120, LC V8, Lexus GS, LS and SC running change; Avensis new model.
Transfer oil "Toyota Genuine ATF WS" added for LS460(L) 4WD.

MAINTENANCE OPEMAINTENANCE OPERATIONS

A/T fluid: "Toyota Genuine CVTF TC" added for New Avensis

I: Inspect and correct I: Inspect and correct or replace as necessary.

T: Tighten to specified torque.

CHASSIS AND BODY 1/2

R: Replace or changeR: Replace or change or lubricate.

L: Lubricate
Avensis

SERVICE INTERVALS:
Odometer reading or months, whichever comes first

ODOMETER READING

15

20

25

30

35

40

45

50

55

60

65

70

75

Aygo only

Brake linings and drums

(Include brake linings of parking brake)

Normal

I
I

Brake pads and discs

Every 6 months

Every 12 months
Every 6 months

Severe

Normal

Every 6 months

Every 3 months

Severe

SAE J1704 or FMVSS No. 116 DOT4

SAE J1703 or FMVSS No. 116 DOT3

I: Every 6 months
R: Every 24 months
I: Every 6 months
R: Every 24 months
I: Every 6 months
R: Every 24 months
Every 6 months

Every 6 months

I: Every 6 months
R: Every 24 months

SAE J1703 or FMVSS No. 116 DOT3

Brake fluid SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4

SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4

SAE J1704 or FMVSS No. 116 DOT4

Brake pipes and hoses

I
Normal

Severe
Vacuum pump for brake booster (Diesel
engines only)

Luk-AT or Pierburg

Others
A/T fluid DEXRON II or III

Power steering fluid

Steering wheel, linkage and steering gear box

Normal

I
I

I
I

I
I

I
I

I
I

I
I

I
I

NLGI No. 2

Normal
Severe

L
L

T
T

Normal

T
T

T
T

T
T

T
T

T
T

T
T

L
T

T
T

T
T

R
L

T
T

T
T

R
L

I
I

R
L

T
T

T
T

Shift lever for 6-speed manual transmission

T-IV

T
T

T
T

Normal

WS

Normal

Severe

T
T

Severe

Suspension ball joints and dust covers

Severe

Severe

R
L

Normal

Tightening bolts for drive shaft

Normal
Severe

Severe

Drive shaft boots

Every 6 months

17

17

Every 6 months

Every 12 months

Every 6 months

Every 3 months

Every 48 months

Every 3 months

Every 6 months

Every 6 months

Every 12 months

Every 6 months

Every 6 months

Every 3 months

Every 24 months

Every 12 months

Every 24 months

Every 12 months

Every 6 months

Every 3 months

Every 12 months
Every 6 months

Every 6 months
--

Every 24 months

I: Every 24 months
R: Every 48 months

Normal

Every 24 months

Severe

I: Every 24 months
R: Every 48 months

Every 24 months

I: Every 24 months
R: Every 48 months

I: Every 24 months
R: Every 48 months

I: Every 12 months
R: Every 24 months

Normal

Every 48 months

Severe

Every 48 months

Normal

Every 48 months

Severe

Every 48 months

Normal

Every 48 months

Severe

Every 48 months

Normal

Every 48 months

Gear oil API GL-4 or GL-5

Severe

Gear oil API GL-5

Normal

Every 48 months
I: Every 12 months
R: Every 48 months
Every 48 months

Severe

Normal

Severe
Toyota Genuine Differential Oil LX85 (API Normal
GL-5)
Toyota Genuine ATF WS

Severe

Gear oil API GL-5

Every 6 months

Normal

API Gear oil GL-5

Every 12 months

A/T fluid D-II or DEXRON III

API Gear oil GL-4 or GL-5

Severe

Toyota Genuine CVTF TC

Manual transmission oil

Normal

Automatic transmission fluid

LV Gear oil API GL-4

06/04(MC)

Initial inspect at first 120 months from the vehicle registration date.
NLGI No. 2

Normal
Tightening bolts for propeller shaft

05/03

Inspect every 200.000 km

Severe

Propeller shaft

Replace every 195.000 km (121.000 miles) or 120 months

Front wheel alignment (side slip)

SRS airbag *1
Steering knuckle, drag link, kingpin, center arm and steering
linkage grease

AZT25#
ZZT251

No maintenance

Clutch pedal return spring and damper

Brake pedal and parking brake

Transfer oil

Months

80

1,000 km

MAINTENANCE ITEMS
Clutch pedal

Clutch
fluid

10

Severe
Normal
Severe

*1: After 120 months from the vehicle registration date, inspect every 24 months.

R
I

R
I

Every 48 months
I: Every 12 months
R: Every 48 months
R: Every 24 months
I: Every 12 months
R: Every 48 months
R: Every 24 months
I: Every 24 months
I: Every 24 months
R: Every 48 months
17: AZT25#17: AZT25# only

6/24/2008

MAINTENANCE SCHEDULE - GENERAL 10,000 km

Includes updates from MARCH until JUNE '08
New information: Yaris and Lexus IS Minor Change 08/08; Addition of LS460(L) 4WD (USF45,46); LC120, LC V8, Lexus GS, LS and SC running change; Avensis new model
Fr diff. oil: "Toyota Genuine CVTF TC" added for New Avensis
MAINTENANCE OPERATIONS
I: Inspect and correct or replace as necessary.

CHASSIS AND BODY 2/2

R: Replace or change or lubricate.

Avensis

SERVICE INTERVALS:
Odometer reading or months, whichever comes first

ODOMETER READING

LV Gear oil API GL-4

M/T
model API Gear oil GL-4 or
GL-5

Front
Differential
oil

10

15

WS
A/T
T-IV
model
Toyota Genuine CVTF
TC

API Gear oil GL-5

30

35

Combination filter

High efficiency type

70

75

80

Months

R Every 48 months

Every 48 months

Normal

Severe

Normal

Severe

Normal

Severe

Every 24 months
I: Every 24 months
R: Every 48 months
Every 24 months
I: Every 24 months
R: Every 48 months
Every 24 months
I: Every 24 months
R: Every 48 months
I: Every 12 months
R: Every 48 months

Normal

Severe

R R: Every 24 months
I: Every 12 months
R
R: Every 48 months
I: Every 12 months
R
R: Every 48 months
R Every 24 months
I: Every 12 months
R
R: Every 48 months
I Every 24 months
I: Every 24 months
R
R: Every 48 months

Normal

Severe

I
R

Severe

Normal

Severe only

Normal
Severe

I
I
I
I

I
I

I
I

I
I

*3: Customers should inspect by themselves

06/04(MC)

R Every 12 months

05/03

I
I

Every 12 months

Every 6 months

Every 6 months

Every 3 months

I: initial 48 months; then

every 12 months

T Every 6 months

Every 6 months
Every 6 months

Every 12 months

Normal

Severe

Severe

R
R

R
R

R
R

R
R

Normal

Normal &
Severe

Normal & Severe

R
R

R
R

R
R

Replace when the service indicator light illuminates

Air conditioner refrigerant amount

AZT25#
ZZT251

Every 48 months

Lights, horn, wipers and washers

High efficiency type

65

R Every 48 months

Tires and inflation pressure

Semi-standard type

60

Active height control gas chamber

Standard type

55

I
I
I
I
Active height control suspension fluid - Suspension fluid AHC or equivalentReplace every 100.000 km

Particle filter

50

Severe

Severe

Pollen removal type

45

Wheel bearing grease (tapered roller type wheel

NLGI No. 2
bearing only)
Normal

Bolts and nuts on chassis and body

40

Rear differential oil

Front and rear suspension

25

Normal

Normal
Differential separated from transmission (API
Severe
Gear oil GL-5)

A/T fluid WS

20

1,000 km

MAINTENANCE ITEMS

Differential
integrated
with
transmission

T: Tighten to specified t T: Tighten to specified torque.

6/24/2008

MAINTENANCE SCHEDULE - GENERAL 10,000 km

Includes updates from MARCH until JUNE '08
New information: Yaris and Lexus IS Minor Change 08/08; Addition of TMMF Yaris, LS460(L) 4WD (USF45,46); LC120, LC V8, Lexus GS, LS and SC running change; Avensis Full Model Change
Fuel Injection Cleaner added on Avensis 1AZ and 2AZ
MAINTENANCE OPERATIONS
I: Inspect and correct or replace as necessary
R: Replace or change or lubricate.
F: Fill

GASOLINE ENGINE

SERVICE INTERVALS:
Odometer reading or months, whichever comes
first

ODOMETER READING

1,000 km

10

15

20

25

30

35

40

45

50

55

60

65

70

75

Months

80

MAINTENANCE ITEMS

( ): for reference
Replace every 150,000 km

Timing Belt
Valve Clearance

Engine oil

(API: SJ, SL)

Normal

(ILSAC)
Engine oil

Severe

(API: SL, SM)

R
R

Normal

(ILSAC)

Severe

Severe

Cooling and heater system *2

R
R

Normal

Engine oil filter

R
R

R
R

R
R

R
R

R
R

R
R

R
R

R
R

R
R

R
R

R
R

Every 96 months

Every 24 months

R Every 12 months
R

R
R

R Every 6 months
R Every 12 months

R Every 6 months

R Every 6 months

R Every 12 months

First inspect at 40,000km/24months and 80,000km/48months; after, every 20,000km/12months

Engine coolant

S-LLC (pink) *4

Inverter coolant

S-LLC (pink) *4

Every 24 months

Every 24 months

First replace at 160,000 km; after, every 80.000 km

I
First replace at 160,000 km; after, every 80.000 km
Exhaust pipes and mountings
Spark plugs

Platinum or Iridium Tipped type

I
Replace every 100,000 km

Every 12 months

R Every 48 months
I

Every 12 months

R Every 96 months
Aygo only

3ZR-FE
(2.0)

3ZR-FAE
(2.0)

ZRT270

ZRT271

ZRT272

ZRT272

08/11

08/11

08/11

08/11

R Every 48 months

F
F
F
F
F
F
F
F -When the "Injector Maintenance Required" message is displayed on the multi-information display

Fuel injection system *5

Normal
Dusty road
Air cleaner filter (including
checking pre-air cleaner if
equipped)

R
I

Fuel filter (including the filter in the fuel tank)

Others
Battery

2ZR-FAE
(1.8)

Sensory Inspection *1

Drive belts

New
Avensis
1ZR-FAE
(1.6)

Paper type

Normal
TNF (Thin Nonwoven Fabrics) type Dusty road
Fuel tank cap, fuel lines, connections and fuel vapor control valve

I: Every 24 months
R: Every 48 months

I: Every 24 months
R: Every 48 months

I: Every 24 months
R: Every 48 months

Inspect every 2,500km/3months and replace every 40,000km/48months.

Normal
Dusty road

I
I

R
I

I
I

Inspect every 10,000km/12months and replace every 100,000km/120months.

Inspect every 5,000km/6months and replace every 100,000km/120months.

First inspect at 40,000km/24months and 80,000km/48months; after, every 20,000km/12months
I
I Every 24 months
Charcoal canister
I: Every 24 months
Aygo only
I
R
I
R
R: Every 48 months
I: Every 24 months
Charcoal canister filter
Aygo only
I
R
I
R
R: Every 48 months
*1: Check for tappet noise and engine vibration and adjust if necessary.
*2: Check that the radiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation, corrosion etc.; clean if necessary
*4: Only use "Toyota Super-Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant
with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids)
*5: Toyota genuine fuel injector cleaner (P/N 08813-00820) or equivalent

MAINTENANCE SCHEDULE - GENERAL 10,000 km

Includes updates from MARCH until JUNE '08
New information: Manual transmission oil "API Gear oil GL-5" added; Yaris and Lexus IS Minor Change 08/08; Addition of LS460(L) 4WD (USF45,46); LC120, LC V8, Lexus GS, LS and SC running change; Avensis new model.
Transfer oil "Toyota Genuine ATF WS" added for LS460(L) 4WD.

MAINTENANCE OPEMAINTENANCE OPERATIONS

A/T fluid: "Toyota Genuine CVTF TC" added for New Avensis

I: Inspect and correct I: Inspect and correct or replace as necessary.

T: Tighten to specified torque.

CHASSIS AND BODY 1/2

R: Replace or changeR: Replace or change or lubricate.

L: Lubricate

SERVICE INTERVALS:
Odometer reading or months, whichever comes first

New
Avensis

ODOMETER READING

ZRT27#
1

15

20

25

30

35

40

45

50

55

60

65

70

75

08/11

No maintenance

Clutch pedal return spring and damper

Brake pedal and parking brake

Aygo only

Brake linings and drums

(Include brake linings of parking brake)

Normal

I
I

Brake pads and discs

Every 6 months

Every 12 months
Every 6 months

Severe

Normal

Every 6 months

Every 3 months

Severe

SAE J1704 or FMVSS No. 116 DOT4

SAE J1703 or FMVSS No. 116 DOT3

I: Every 6 months
R: Every 24 months
I: Every 6 months
R: Every 24 months
I: Every 6 months
R: Every 24 months
Every 6 months

Every 6 months

I: Every 6 months
R: Every 24 months

Every 6 months

Every 12 months

Every 6 months

SAE J1703 or FMVSS No. 116 DOT3

Brake fluid SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4

SAE J1703, J1704 or FMVSS No. 116 DOT3, DOT4

SAE J1704 or FMVSS No. 116 DOT4

Brake pipes and hoses

Normal

Severe
Vacuum pump for brake booster (Diesel
engines only)

Luk-AT or Pierburg

Others
A/T fluid DEXRON II or III

Power steering fluid

Steering wheel, linkage and steering gear box

Replace every 195.000 km (121.000 miles) or 120 months

I

Normal

I
I

I
I

I
I
I

I
I

I
I

I
I

I
I

SRS airbag *1
Steering knuckle, drag link, kingpin, center arm and steering
linkage grease
NLGI No. 2

Normal
Severe

L
L

T
T

Normal

T
T

T
T

T
T

T
T

T
T

T
T

L
T

T
T

T
T

R
L

T
T

T
T

R
L

I
I

R
L

T
T

T
T

Shift lever for 6-speed manual transmission

T-IV

T
T

T
T

Normal

WS

Normal

Severe

T
T

Severe

Suspension ball joints and dust covers

Severe

Severe

R
L

Normal

Tightening bolts for drive shaft

Normal
Severe

Severe

Drive shaft boots

Every 6 months

Every 12 months

Every 6 months

Every 3 months

Every 48 months

Every 3 months

Every 6 months

Every 6 months

Every 12 months

Every 6 months

Every 6 months

Every 3 months

Every 24 months

Every 12 months

Every 24 months

Every 12 months

Every 6 months

Every 3 months

Every 12 months
Every 6 months

Normal

Every 24 months

I: Every 24 months
R: Every 48 months

Normal

Every 24 months

Severe

I: Every 24 months
R: Every 48 months

Toyota Genuine CVTF TC

Normal

Every 24 months

I: Every 24 months
R: Every 48 months

I: Every 24 months
R: Every 48 months

I: Every 12 months
R: Every 24 months

A/T fluid D-II or DEXRON III

Severe

Manual transmission oil

API Gear oil GL-4 or GL-5

API Gear oil GL-5

Every 6 months
--

Severe

Automatic transmission fluid

LV Gear oil API GL-4

Normal

Every 48 months

Severe

Every 48 months

Normal

Every 48 months

Severe

Every 48 months

Normal

Every 48 months

Severe

Every 48 months

Normal

Every 48 months

Gear oil API GL-4 or GL-5

Severe

Gear oil API GL-5

Normal

Every 48 months
I: Every 12 months
R: Every 48 months
Every 48 months

Severe

Normal

Severe
Toyota Genuine Differential Oil LX85 (API Normal
GL-5)

Gear oil API GL-5

Toyota Genuine ATF WS

Initial inspect at first 120 months from the vehicle registration date.
NLGI No. 2

Normal
Tightening bolts for propeller shaft

Inspect every 200.000 km

Severe

Propeller shaft

Front wheel alignment (side slip)

Transfer oil

Months

80

1,000 km

MAINTENANCE ITEMS
Clutch pedal

Clutch
fluid

10

Severe
Normal
Severe

R
I

R
I

*
*

**
**

***
***

Every 48 months
I: Every 12 months
R: Every 48 months
R: Every 24 months
I: Every 12 months
R: Every 48 months
R: Every 24 months
I: Every 24 months
I: Every 24 months
R: Every 48 months

*1: After 120 months from the vehicle registration date, inspect every 24 months.
*: models with U241E and U660E A/T
**: models with K111 and K311 CVT
***: models with EA6#, EB6# and EC6# M/T

6/24/2008

MAINTENANCE SCHEDULE - GENERAL 10,000 km

Includes updates from MARCH until JUNE '08
New information: Yaris and Lexus IS Minor Change 08/08; Addition of LS460(L) 4WD (USF45,46); LC120, LC V8, Lexus GS, LS and SC running change; Avensis new model
Fr diff. oil: "Toyota Genuine CVTF TC" added for New Avensis
MAINTENANCE OPERATIONS
I: Inspect and correct or replace as necessary.

CHASSIS AND BODY 2/2

T: Tighten to specified t T: Tighten to specified torque.

R: Replace or change or lubricate.

SERVICE INTERVALS:
Odometer reading or months, whichever comes first

New
Avensis

ODOMETER READING

ZRT27#
1

15

WS
A/T
T-IV
model
Toyota Genuine CVTF
TC

API Gear oil GL-5

30

35

Combination filter

High efficiency type

70

75

80

Months
Every 48 months

R Every 48 months

Normal

Severe

Normal

Severe

Normal

Severe

Every 48 months
Every 24 months
I: Every 24 months
R: Every 48 months
Every 24 months
I: Every 24 months
R: Every 48 months
Every 24 months
I: Every 24 months
R: Every 48 months
I: Every 12 months
R: Every 48 months

Normal

Severe

R R: Every 24 months
I: Every 12 months
R
R: Every 48 months
I: Every 12 months
R
R: Every 48 months
R Every 24 months
I: Every 12 months
R
R: Every 48 months
I Every 24 months
I: Every 24 months
R
R: Every 48 months

Normal

Severe

I
R

Severe

Normal

Severe only

Lights, horn, wipers and washers

High efficiency type

65

R Every 48 months

Tires and inflation pressure

Semi-standard type

60

Normal
Severe

I
I

I
I

I
I

I
I

I
I

Every 12 months

Every 6 months

Every 6 months

Every 3 months

T Every 6 months

Every 6 months
Every 6 months

Severe

Severe

R
R

R
R

R
R

R
R

Replace when the service indicator light illuminates

Air conditioner refrigerant amount
*3: Customers should inspect by themselves

R
R

Normal

Normal &
Severe

**
**

*
*

I: initial 48 months; then

every 12 months

***
***

R Every 12 months

Normal

Normal & Severe

I
I

Active height control gas chamber

Standard type

55

I
I
I
I
Active height control suspension fluid - Suspension fluid AHC or equivalentReplace every 100.000 km

Particle filter

50

Severe

Severe

Pollen removal type

45

Wheel bearing grease (tapered roller type wheel

NLGI No. 2
bearing only)
Normal

Bolts and nuts on chassis and body

40

Rear differential oil

Front and rear suspension

25

Normal

Normal
Differential separated from transmission (API
Severe
Gear oil GL-5)

A/T fluid WS

20

08/11

LV Gear oil API GL-4

M/T
model API Gear oil GL-4 or
GL-5

Front
Differential
oil

10

1,000 km

MAINTENANCE ITEMS

Differential
integrated
with
transmission

Every 12 months

*: models with U241E and U660E A/T

**: models with K111 and K311 CVT
***: models with EA6#, EB6# and EC6# M/T