Tehnicki Vodic PDF

TECHNICAL GUIDE
Milling
TE1 - TE41
Turning
TA1 - TA37
Solid End Mills
TF1 - TF10
Parting & Grooving
TB1 - TB27
Tooling System
TG1 - TG16
Thread Making
TC1 - TC18
MPT
TH1 - TH5
Holemaking
TD1 - TD59
Grades
TI1 - TI57
TECHNICAL GUIDE
-Turning
GOLDRUSH Grades
TA2
Grades Selection
TA3
Product Information
TA4
Cast Iron Application
TA25
Aluminum Application
TA26
Chip Breaker Selection
TA27
Insert Selection
TA28
Trouble Shooting
TA36
Technical Guide
GOLDRUSH
grades
- Improved chipping resistance and insert breakage

- High surface finish on the work pieces
- Stable and extended tool life in continuous and interrupted cutting operations
- Reduced cutting friction and minimized built-up edge on exotic materials
Beneficial
ved
ro
mp
ed
v
pro
Technical Guide
Im
TA
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influence of new technology

Material: Low carbon steel (HB145-160)
Insert: CNMG 120408 TT8115
Cutting condition
V=100m/min
f=0.10mm/rev
d=3.0mm
Face interrupted cut
Meterial: Cold working tool steel (HB170-190)

Insert: CNMG 120408 TT8115
Cutting condition
V = 100m/min
f = 0.20mm/rev
d = 2.0mm
Face interrupted cut
Technical Guide
Easy
to select insert color in CVD insert by workpiece material
T-TURN
Black
Cast iron
Magenta
Stainless
steel
Super
alloy
TT9215,TT9225,
TT9235
TT7005,TT7015
Gold
CVD coated
Steel
TT8115,TT8125,TT8135,
TT5100,TT7100
Technical Guide
D
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Technical Guide
RHINORUSH
insert
Technical Guide
- Small inserts with superior durability and the same thickness as ISO inserts
- Stronger clamping force because of hook lever system
- Stable tool life due to inserts smaller size
- Stable tool life in interrupted or high feed machining
- Suitable for mass production manufacture
TA
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Technical Guide
RHINORUSH
clamping system
RHINORUSH hook lever lock system helps insert stable clamping on holder due to the two directional force
ISO TURN
One directional force
Two directional force
The hook lever system pushes the insert into the holders pocket creating two directional
force that improves insert rigidity during machining compare to ISO straight lever.
Recommended
clamping torque
Use torque gauge or adjustable torque driver
LCS 3
M6 X 1.0
2.5mm
2.5mm
External
Recommended
clamping torque
3.0Nm
LCS 3B
M5 X 0.8
2.0mm
Internal
2.5Nm
M8 X 1.0
3.0mm
Lever designation
Screw designation
LCL 08-NX
LCS 3-NX
LCL 09-NX
LCL 08B-NX
LCL 09B-NX
LCL 11-NX
LCS 4
LCS 4S
Thread size
M6 X 1.0
Allen key size
Remark
External
External
Internal
3.0Nm
4.0Nm
Technical Guide
Note: Caution is recommended when clamping RHINORUSH inserts on to the holder.

Follow the recommended torque values posted above due to the smaller RHINORUSH components size.
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Technical Guide
Chip
breaker selection according to workpiece material
FG
FM
FT
PC
FG: Low cutting force for finishing

FM: For semi-finishing to semi-medium
FT: Excellent chip breaking on variable depth of cut
PC: For semi finishing to medium
MT: Tough rake angle for general use
EA
EM
MM
EA: Excellent chip control at low feeds rate on exotic materials

EM: Sharp land design for low cutting force
MM: For general roughing machining
Technical Guide
CNMA
TA
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MG-
CNMA: For cast iron without chip breaker

MG-: Strong rake angle for medium roughing
MT
Technical Guide
Chip
breaker selection according to workpiece shape
FG
FM
FT
PC
MT
EA
EM
MM
Technical Guide
MGCNMA
D
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Technical Guide
DNUX
insert
Chip breaker geometry

Insert
Edge geometry
11
Comparison of cutting force

Workpiece
Vc(m/min)
f(mm/rev)
Cutting depth
Coolant
Remark
0.45% Carbon steel

(20mm)
200 m/min
0.3 mm/rev
3.0 mm
Dry
External
continuous
Thrust cutting force

6.00
4.00
2.00
Technical Guide
TA
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4.76
2.46
2.41
1.74
0.77
1.00
0.00
Main cutting force
4.76
4.18
5.00
3.00
Feed cutting force
5.68
ISO-DNMG
ISO-KNUX
0.75
RHINORUSH DNUX
Surface roughness
ISO-DNMG
ISO-KNUX
RHINORUSH DNUX
Technical Guide
HB
chip breaker
Replacement seats for ISO lever turning holder
TaeguTec offers several replacement seats that are exchangeable with the ISO lever turning holder.
However, it is recommended the HB insert be used with its exclusive holder to maximize tool life
Designation
Shape
Seat for H-holder
Seat for ISO Lever holder
CNMX 16
LSC 54-NX
LSC 53-NX
LSC 53-NXS
SNMX 15
LSS 54-NX
LSS 53-NX
LSS 53-NXS
L
SC 53-NX: Same size with IC of insert
L
SC 53-NXS: Smaller size than IC of insert
Depth of cut(mm)
Chip
breaking range
10
8
6
HB
4
2
- Insert: CNMX 160712 HB
- Cutting speed: 150 m/min
- Material: 0.45% Carbon steel
0.2
0.3
0.4
0.6
0.8
Feed rate(mm/rev)
Technical Guide
D
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Technical Guide
Double
sided H series chip breaker
CNMD / SNMD
HT
HD
HY
HZ
+
Top face
TOPDUTY
Bottom face
Guideline for finish machining
- Commence operation on finish machining first with the bottom face of insert
- Operate rough machining with the top face when required, after four corners of the bottom face are
worn-out
Top face
Rough machining
Bottom face
Finish machining
Bottom face
Top face
Storage
Technical Guide
Depth of cut (mm)
Chip
breaking range
20
- Insert: CNMD 250924 HD
18
14
HD
12
10
10
8
HT
The top face finish machining conditions
Details
Depth of cut
(mm)
Feed rate
(mm/rev)
Cutting
condition
3.0 (2.0-5.0)
0.6 (0.4-0.8)
0.2
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HY
0.4
0.6
0.8
1.0
1.2
1.4
1.6
Feed rate (mm/rev)
Technical Guide
Chip
breaking features
Chip
breaker
Appearance
Priority of performance
Cutting edge
Cutting force
toughness
Features
Chip-control
HT
Low cutting force for low horse power machines

Excellent chip control due to changeable land and
a flexible chip breaker
HD
For all kinds of shafts, connecting-rods and ship

building components
Flexible chip breaker offers excellent chip
evacuation
HY
For large depth of cut and high feed

Strong cutting edge credit to a wide land and
large land angle
HZ
For large depth of cut and high feed

Extremely strong cutting edge credit to a wide
land and large land angle
Suitable for high cutting conditions
Double
TOPDUTY
sided insert with 32mm cutting edge
The top face (rough machining) conditions

Designation
Feed rate (mm/rev)
SNMD 310924 HD
0.60 - 1.50
SNMD 310924 HT
0.50 - 1.40
Depth of cut (mm)

7.0 - 25.0
6.0 - 22.0
The bottom face (finish machining) conditions

Details
Feed rate (mm/rev)
Cutting condition
Depth of cut (mm)

2.0 - 5.0
breaking range (The top face rough machining range)
30
25
HD
20
15
HT
10
15
- Insert: SNMD 310924
10
5
0.2
0.4
0.6
0.8
1.0
Technical Guide
Depth of cut (mm)
Chip
0.40 - 0.80
1.2
1.4
1.6
Feed rate (mm/rev)
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Technical Guide
HX
chip breaker
Versatile usage
- 80 degree corner angle allows it to be used for the same purpose as CNMG/CNMM
- 95 degree entrance angle permits facing and external machining
TOPDUTY
95
Helix
HD,
HY chip breaker
50mm cutting edge enables cutting up to 45mm depth of cut

Rectilinear shaped cutting edge ideal for heavy roughing on high powered machines
The HD insert is suitable for continuous machining and the HY insert is for interrupted operations
LNMX 501432 HY
LNMX 501432 HD
Two blind holes and lever clamping system provide simple but strong clamping forces without lowering
Technical Guide
the rigidity of the insert
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Technical Guide
For
rail wheel profiling
TOPRAIL
LNMX 30-TWR
For roughing
LNMX 30-TWM
LNMX 19-TWM
For medium
LNMX 19-TWF
SSR-TX
For finishing
TRWR/L 50-55 TG
Holder
TRWR/L 177-CA-19
Cartridge
TRWR/L 175-CA-19
Cartridge
Under flow type
TRWR/L 175-CA-30
Cartridge
Portal type
Technical Guide
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Technical Guide
New
HF chip breaker doubles your feed rate
Optimized chip breaker geometry
- Structure designed for high feed machining

- Reduced cutting forces due to positive cutting edge
- Prolonged tool life due to innovative cutting edge geometry
- Clamping stability due to 3 dimensional shim design that differentiates
from the competition
TOPFEED
Insert design has been configured for ultra high feed machining conditions
- Maximum feed rate =3.0mm/rev , Maximum machining depth = 2.5mm
f=1.5mm/rev
f=0.6mm/rev
Feed rate = ISO Insert X 2.5 times

= same roughness
Depth of cut(mm)
Chip
breaking range: External turning
2.5
External turning
2.0
HF
1.5
Technical Guide
1.0
0.7
Feed: 0.5 - 3.0 mm/rev

Ap: 0.5 - 2.5 mm
0.5
0.5
1.0
2.0
2.5
3.0
Feed rate(mm/rev)
- Insert: BNMX 150720 R-HF

TA
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Technical Guide
Modular
head and shank
Various modular head type
e.g.)
MODULARBAR
HE-PCLNR/L
HE-PDUNR/L
HE-SCLCR/L
HE-SDUCR/L
Internal coolant system
Coolant hole
Shank
Technical Guide
Detachable anti-rotator
D
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Technical Guide
Component
designation
T-BURST
HIGH PRESSURE
Nozzle tube
Housing mounting screw
Housing plug screw
Unit nozzle housing

O-ring
Frontal coolant hole
Hole blocking screw

4(CCW)
4(CW)
Technical Guide
Frontal coolant channel

on/off screw
TA
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Technical Guide
Components
Hose
T-BURST
BS
HIGH PRESSURE
Th
Th1
Fig.1
BB
L
Fig.2
Designation
TB HOSE
G1/8-7-16-200BS
G1/8-7/16-250BS
G1/8-G1/8-200BB
7/16"-20UNF
G1/8-G1/8-250BB
(Flare 37)
5/16-7/16-200BS
5/16-G1/8-200BS
L(mm)
200
250
200
250
37 200
200
Th
G1/8"-28 BSPP
G1/8"-28 BSPP
G1/8"-28 BSPP
BSBSPP
G1/8"-28
5/16"-24 UNF
5/16"-24 UNF
L
14
Th
Dimension (mm)
Fig.
Max.pressure(Bar)
HEX 9/16" Th1
BSPP 260
7/16"-20 UNF (FlareG1/8"-28
37)
1
7/16"-20 UNF (Flare 37)
260
1
G1/8"-28 BSPP
260
2
G1/8"-28 BSPP4
260
2
13.8
7/16"-20 UNF (Flare 37)
200
1
G1/8"-28 BSPP
200
1
7.1
Th1
28.75
BB
Adapter
D
7/16"-20UNF
(Flare 37)
HEX 9/16"
37
13.8
7.1
28.75
SW = 12
5-16"-24UNF
Designation
11
TB NIPPLE4
G1/8-7/16
UNF
G1/8"-28 BSPP
25
Technical Guide
14
G1/8"-28 BSPP
13
D
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(Flare 37)
BS
37
Technical Guide
14
Th
13.8
7.1
Th1
28.75
BB
Components
Seal washer
T-BURST
HIGH PRESSURE
7/16"-20UNF
(Flare 37)
HEX 9/16"
D
15
12
G1/8"-28 BSPP
37
14
Designation
TB COPPER SEAL 1/8"

SEAL 5/16"
7.1
Dimension (mm)
28.75
w
d
10 6
8
SW = 12
1 5-16"-24UNF
1
G1/8"-28 BSPP
13.8
11
13
25
Connector
Technical Guide
G1/8"-28 BSPP
TA
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SW = 12
5-16"-24UNF
11
13
25
Designation
TB CONECTOR 5/16"-G1/8"
Technical Guide
Tool
life test between normal pressure & T-BURST

Normal
HIGH PRESSURE
Tool life(min.)
Workpiece material
Inconel 718
Feed rate(f)
0.2 mm/rev
Depth of cut(ap)
2.0 mm
Operation
Ext, Wet
20
TaeguTec
CNMG 120408 MP TT5080
10
40
30
Test coolant pressure 69 bar
Chip
T-BURST
T-BURST
60
40
V(m/min.)
breaking test between normal pressure & T-BURST
V=60m/min
ap (mm)
2.0
1.0
0.1
Normal pressure
0.2
T-BURST
0.3
f (mm/rev)
Technical Guide
0.5
D
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Technical Guide
Tool
life test between normal pressure & T-BURST

Normal
T-BURST
T-BURST
HIGH PRESSURE
Workpiece material
Ti-6Al-4V
Feed rate(f)
0.15 mm/rev
Depth of cut(ap)
1.0 mm
Operation
Ext, Wet
TaeguTec
CNMG 120408 MP K10
Test coolant pressure 69 bar
Chip
Tool life(min.)
50
40
30
20
10
0
100
80
V(m/min.)
breaking test between normal pressure & T-BURST
V=100m/min
ap (mm)
1.0
0.75
Technical Guide
0.5
TA
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0.1
Normal pressure
0.15
T-BURST
0.2
f (mm/rev)
Technical Guide
The
housing unit can be rotated total 8(4: CW+4: CCW) for adjustment
T-BURST
U
-T
HIGH PRESSURE
4
4
Insert
Central coolant direction

8rotation adjustment
indexing
Push the telescopic tube backward
Push the telescopic tube backward
Take out the insert
Technical Guide
Using the screwdriver, turn

counterclockwise to loosen
the lever screw
D
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Technical Guide
Features
Conventional
DLM 4
Multi functional clamp system

DCL S-4H
DCL S-4D
DCL S-4F
COMBICLAMP
Technical Guide
Holder: ex) TCLNR 2525 M12
TA
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- Existing T-Holder is available only if changing each clamp type

- 3 types of Insert can be mounted in the same tool holder
Technical Guide
New
clamp for multifunction DCL type
The existing T-holder is only available if changing each type of clamp
Insert & clamp combination
COMBICLAMP
DCL S-4H
CN...A 1204
Insert with hole type
DCL S-4D
DCL S-4F
CN...X 1207
Insert with TaeguTec dimple type
CN...N 1204
Insert with flat type
New clamp for multifunction
DCL S-4H
Clamp
DCL S-4D
Designation
DCL S-4H
Clamp
DCL 4H
DCL S-4F
Components
CTC plate
DCL 4-PL
PIN
PIN 0683
Insert
CN...A 1204
TSC 44
DN...A 1506
TSD 43
DN...A 1504
DCL 4D
DCL 4-PL
PIN 0683
DCL S-4F
DCL 4F
DCL 4-PL
PIN 0683
CN...X 1207 CH
DN...X 1507 CH
SN...X 1207 CHX

CN...N 1204
CN...N 1207
DN...N 1504
DN...N 1507
SN...N 1204
SN...N 1207
TSD 44
TSS 44
TSC 42
TSD 42
TSS 42
TSC 44
TSC 42
TSD 44
TSD 42
TSS 44
TSS 42
Technical Guide
SN...A 1204
DCL S-4D
Shim
D
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Technical Guide
User
guide
HEX-TURN Insert with 12 cutting edges is an economical solution that cover facing, external turning,
chamfering operations
HEX-TURN
HEX-TURN Insert with 120 degree include angle has better corner strength than 90 degree SNMG type
insert and can perform all operations possible with PSBNR/L, PSDNN & PSKNR holders of SNMG
type insert for facing and external turning
External turning
Facing
Chamfering
When turning to a shoulder with HEX-TURN insert, the remaining stock(45 degree chamfer) can be
easily removed using CNMG or WNMG ISO turning insert in a short time as shown below
45 degree of chamfer
remaining area after
machining with HEX-TURN
TCLNR
TCLNR
Technical Guide
Length of cutting edge & maximum depth of cut
TA
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Maximum depth of cut

Steel, cast iron: 3.5mm
Inconel, stainless steel: 3.0mm
Technical Guide
Machining
of Cast Iron Turning Application
T-TURN
The best solution for cast iron machining

Satisfaction guaranteed with TaeguTecs T-CAST
turning grades for cast iron machining
Ceramic
AW120, AB30, AS500,
SC10, AS10
High productivity
CBN
Cermet and
PVD coated
TB650, KB90A,
TB730(KB90)
CT3000, PV3010
Ultra high cutting speed and

high surface finish, longer tool life
Improved surface
finish
CVD
carbide coated
TT7005,
TT7015(TT7310)
Technical Guide
General machining
D
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Technical Guide
Insert
selection for aluminum alloy machining
RCGT
T-TURN
TCGT
SCGT
VCGT
DCGT
RCGT
RCGT
FL chip
CCGT
breaker
- Wide range of applications for aluminum and other non-ferrous materials

- Very high positive rake geometry to minimize cutting forces and built-up edges
ML chip
breaker
- Double sided negative ground insert

- Sharp positive cutting edge provides low cutting forces
- Improved surface quality and extended tool life in aluminum machining
applications
- Sharp cutting edge minimizes built-up-edge
Technical Guide
CB
TA
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PCD chip breaker insert
- Serrated cutting edge ensures maximum chip control and low cutting resistance that performs remarkably
well even in low depth of cut and low feed
- Unique cutting edge geometry guarantees excellent chipping resistance
Technical Guide
Insert
geometry by workpiece shape

Cutting edge strength
Workpiece shapes
Sharp
Chip breaker recommendation

in medium to rough machining
T-TURN
Strong
MLMPPCMTMCMG-RT
MP
PC
MT
MT
PC
MP
MC
MC
MT
PC
MG-
RT
MC
MG-
MT
Technical Guide
Severe interrupted cutting
ML
Strong geometry required
D
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Technical Guide
Insert
selection by workpiece materials
Recommended cutting conditions
Insert style
N : Negative inserts
P : Positive inserts
Application
F : Finishing
R : Roughing
M : Medium
T-TURN
Depth of cut (mm)

Workpiece, stability and machine condition
- B
est: no scale, no interruption, good rigidity
- Normal: a little scale, a little interruption, good rigidity
- Poor: heavy scale, severe interruptions, poor rigidity
First and second choice grade, chip breaker, cutting speed & feed rate in mm/rev
- 1.0
Best
Best
1.0 - 2.5 Normal

Poor
Best
2.5 - 4.0 Normal
Poor
4.0 - 7.0
R
Technical Guide
7.0 -
TA
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- 1.0
Normal
Poor
Normal
Poor
Best
Best
M 1.0 - 3.5 Normal

Poor
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
Workpiece material
0.15% Carbon steel
0.45% Carbon steel
0.55% Carbon steel
(HB 150)
(HB180 - 200)
(HB200 - 220)
PV3010 FC
475 0.12 PV3010 FG
355 0.15 PV3010 FG
330 0.15
CT3000 FC
430 0.12 TT8115 FG
340 0.15 TT8115 FG
315 0.15
TT5100 ML
330 0.20 TT8115 MP
330 0.30 TT8115 MP
305 0.30
TT8125 ML
420 0.20 TT8125 MP
300 0.30 TT8125 MP
280 0.30
TT5100 MP
315 0.24 TT8115 PC
310 0.30 TT8115 PC
290 0.30
TT8125 MP
400 0.24 TT8125 PC
280 0.30 TT8125 PC
260 0.30
TT8020 MT
235 0.24 TT8135 RT
190 0.32 TT8135 RT
180 0.32
TT5100
TT8125
TT5100
TT8125
TT8020
PC
PC
MT
MT
MT
300
385
285
370
215
0.28
0.28
0.28
0.28
0.24
TT8115
TT8125
TT8125
TT8125
TT8135
PC
PC
PC
MT
RT
310
280
280
265
180
0.35
0.35
0.35
0.40
0.36
TT8115
TT8125
TT8125
TT8125
TT8135
MP
PC
MT
MGRT
290
260
260
245
180
0.35
0.35
0.35
0.40
0.36
TT5100
TT8125
TT8020
RT
RT
RT
230
320
180
0.45
0.45
0.36
TT8125
TT8115
TT8135
RT
RT
RT
260
290
180
0.56
0.56
0.45
TT8125
TT8135
TT8135
RT
RT
RT
240
270
160
0.56
0.56
0.45
TT5100
RH
210
0.57
TT8125
RH
245
0.71
TT8125
RH
225
0.71
TT8020
RH
165
0.46
TT8135
RH
165
0.57
TT8135
RH
150
0.57
PV3010
CT3000
TT5100
TT8125
TT5100
TT8125
TT8020
FG
FG
MT
MT
MT
MT
MT
475
420
285
370
275
350
220
0.12
0.12
0.17
0.17
0.17
0.17
0.17
PV3010
CT3000
TT8115
TT8125
TT8125
TT5100
TT8135
FG
FG
MT
MT
MT
MT
MT
355
315
310
280
280
215
190
0.15
0.15
0.20
0.20
0.20
0.20
0.20
PV3010
CT3000
TT8115
TT8125
TT8125
TT5100
TT8135
FG
FG
MT
MT
MT
MT
MT
330
295
285
255
255
195
180
0.15
0.15
0.20
0.20
0.20
0.20
0.20
Technical Guide
Insert
Insert style
Application
F : Finishing
R : Roughing
M : Medium
T-TURN
Depth of cut (mm)

- Best: no scale, no interruption, good rigidity
- 1.0
Best
Best
1.0 - 2.5 Normal

Poor
Best
2.5 - 4.0 Normal
Poor
4.0 - 7.0
R
7.0 -
- 1.0
Poor
Normal
Poor
Best
Best
M 1.0 - 3.5 Normal

Poor
Workpiece material
Cr-Mo alloy steel
(HB200 - 220)
PV3010 FG
330 0.15
TT8115 FG
315 0.15
TT8115 MP
305 0.30
TT8125 MP
280 0.30
TT8115 PC
290 0.30
TT8125 MC
260 0.30
TT8135 RT
180 0.32
Ni-Cr-Mo alloy steel

(HB200 - 220)
PV3010 FG
320 0.15
TT8115 FG
305 0.15
TT8115 MP
295 0.30
TT8125 MP
270 0.30
TT8115 PC
280 0.30
TT8125 PC
250 0.30
TT8135 RT
170 0.32
TT5100
TT8125
TT5100
TT8125
TT8020
PC
PC
MT
MT
MT
265
340
255
315
190
0.28
0.28
0.28
0.28
0.24
TT8115 PC
TT8125 PC
TT8125 MT
TT8125 MGTT8135 RT
TT8115 PC
TT8125 PC
TT8125 MT
TT8125 MGTT8135 RT
TT5100
TT8125
TT8020
RT
RT
RT
205
250
160
0.45 TT8125
0.45 TT8115
0.36 TT8135
TT5100
RH
185
0.57 TT8125
TT8020
RH
150
PV3010
CT3000
TT5100
TT8125
TT5100
TT8125
TT8020
FG
FG
MT
MT
MT
MT
MT
420
380
265
345
255
330
205
290
260
260
245
180
0.35
0.35
0.35
0.40
0.36
RT
RT
RT
240
270
160
0.56 TT8125
0.56 TT8115
0.45 TT8135
0.46 TT7100
RH
RT
RH
225
225
140
0.12
0.12
0.17
0.17
0.17
0.17
0.17
FG
FG
MT
MT
MT
MT
MT
330
295
285
255
255
195
180
PV3010
CT3000
TT8115
TT8125
TT8125
TT5100
TT8135
280
250
250
240
170
0.35
0.35
0.35
0.40
0.36
RT
RT
RT
235
260
160
0.56
0.56
0.45
0.71 TT8125
0.64 TT8125
0.57 TT8135
RH
RT
RH
220
220
150
0.71
0.64
0.57
0.15
0.15
0.20
0.20
0.20
0.20
0.20
FG
FG
MT
MT
MT
MT
MT
320
285
275
250
250
190
170
0.15
0.15
0.20
0.20
0.20
0.20
0.20
PV3010
CT3000
TT8115
TT8125
TT8125
TT5100
TT8135
Technical Guide
Normal
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
Low carbon (0.13 - 0.18%)

Alloy steel (HB150 - 180)
PV3010 FC
420 0.12
CT3000 FC
380 0.12
TT5100 ML
295 0.20
TT8125 ML
375 0.20
TT5100 PC
285 0.24
TT8125 PC
365 0.24
TT8020 MT
205 0.24
D
TA
29
Technical Guide
Insert
Insert style
Application
F : Finishing
R : Roughing
M : Medium
T-TURN
Depth of cut (mm)

- B
- 1.0
Best
Best
1.0 - 2.5 Normal

Poor
Best
2.5 - 4.0 Normal
Poor
4.0 - 7.0
R
Technical Guide
7.0 -
TA
D
30
- 1.0
Normal
Poor
Normal
Poor
Best
Best
M 1.0 - 3.5 Normal

Poor
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
0.15
0.15
0.30
0.30
0.30
0.30
0.32
Workpiece material
Carbon tool steel
(HB200 - 220)
PV3010 FG
330 0.15
TT8115 FG
315 0.15
TT8115 MP
305 0.30
TT8125 MP
280 0.30
TT8115 PC
290 0.30
TT8125 PC
260 0.30
TT8135 RT
180 0.32
Alloy tool steel

(HB200 - 220)
PV3010 FG
320
TT8115 FG
305
TT8115 MP
295
TT8125 MP
250
TT8115 PC
280
TT8125 PC
250
TT8135 RT
170
0.15
0.15
0.30
0.30
0.30
0.30
0.32
290
260
260
245
180
0.35
0.35
0.35
0.40
0.36
TT8115 MT
TT8125 MT
TT8125 MT
TT8125 MGTT8135 RT
TT8115 PC
TT8125 PC
TT8125 MT
TT8125 MGTT8135 RT
280
250
250
240
170
0.35
0.35
0.35
0.40
0.36
RT
RT
RT
240
270
160
0.56 TT8125
0.56 TT8115
0.45 TT8135
TT8125
RH
225
TT8135
RH
PV3010
CT3000
TT8115
TT8125
TT8125
TT5100
TT8135
FG
FG
MT
MT
MT
MT
MT
Bearing steel
(HB200 - 220)
PV3010 FG
330
TT8115 FG
315
TT8115 MP
305
TT8125 MP
280
TT8115 PC
290
TT8125 PC
260
TT8135 RT
180
TT8115 PC
TT8125 PC
TT8125 MT
TT8125 MGTT8135 RT
TT8125
TT8115
TT8135
290
260
260
245
180
0.35
0.35
0.35
0.40
0.36
RT
RT
RT
240
270
160
0.56 TT8125
0.56 TT8115
0.45 TT8135
RT
RT
RT
235
260
140
0.56
0.56
0.45
0.71 TT8125
RH
225
0.71 TT8115
RH
220
0.71
150
0.57 TT8135
RH
150
0.57 TT8135
RH
140
0.57
330
295
285
255
255
195
180
0.15
0.15
0.20
0.20
0.20
0.20
0.20
FG
FG
MT
MT
MT
MT
MT
330
295
285
255
255
195
180
0.15
0.15
0.20
0.20
0.20
0.20
0.20
FG
FG
MT
MT
MT
MT
MT
320
285
275
250
250
190
170
0.15
0.15
0.20
0.20
0.20
0.20
0.20
PV3010
CT3000
TT8115
TT8125
TT8125
TT5100
TT8135
PV3010
CT3000
TT8115
TT8125
TT8125
TT5100
TT8135
Technical Guide
Insert
Insert style
Application
F : Finishing
R : Roughing
M : Medium
T-TURN
Depth of cut (mm)

- 1.0
Best
Best
1.0 - 2.5 Normal

Poor
Best
2.5 - 4.0 Normal
Poor
4.0 - 7.0
R
7.0 -
- 1.0
Poor
Normal
Poor
Best
Best
M 1.0 - 3.5 Normal

Poor
0.10
0.10
0.15
0.15
0.20
0.20
0.25
TT5080
TT5100
TT5080
TT5100
TT8135
0.20
0.20
0.25
0.25
0.25
PV3010
CT3000
TT5080
TT5100
TT5080
TT5100
TT8135
MP
MP
MT
MT
RT
FG
FG
MT
MT
MT
MT
MT
170
145
160
135
140
230
210
165
145
160
140
135
0.10
0.10
0.15
0.15
0.15
0.15
0.15
Workpiece material
Cold working die steel
Hard material
(HB220 - 260)
(40HRC)
TT8115 FG
240 0.14 AB2010
120
TT8125 FG
210 0.14 TB610
120
TT8115 MP
230 0.28 AB2010
120
TT8125 MP
210 0.28 TB670
120
TT8115 PC
215 0.28 AB20
100
TT8125 PC
195 0.28 TB730
100
TT8135 RT
130 0.29 AB30
80
KB90A
80
TT8115 PC
215 0.32 AB20
100
TT8125 PC
195 0.32 KB90A
100
TT8125 MT
175 0.32 AB20
100
TT8125 MG- 185 0.37 KB90A
100
TT8135 RT
130 0.33 AB30
80
KB90A
80
TT8125 RT
180 0.52
TT8115 RT
205 0.52
TT8135 RT
125 0.41
TT8125
RH
170
0.65
TT8135
RH
115
0.52
PV3010
CT3000
TT8115
TT8125
TT8125
TT5100
TT8135
FG
FG
MT
MT
MT
MT
MT
250
225
215
195
215
195
160
0.14
0.14
0.18
0.18
0.18
0.18
0.18
TB670
AB20
TB670
AB20
AB20
TB670
AB30
KB90A
150
120
150
120
100
100
80
80
0.10
0.10
0.15
0.15
0.15
0.15
0.10
0.10
0.15
0.15
0.15
0.15
0.10
0.10
0.10
0.10
0.12
0.12
0.12
0.12
0.08
0.08
Technical Guide
Normal
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
High speed steel

(HB220 - 260)
PV3010 FG
230
CT3000 FG
210
TT5080 ML
180
TT5100 ML
160
TT5080 MP
170
TT5100 MP
150
TT5100 MT
135
D
TA
31
Technical Guide
Insert
Insert style
Application
F : Finishing
R : Roughing
M : Medium
T-TURN
Depth of cut (mm)

- B
- 1.0
Best
Best
1.0 - 2.5 Normal

Poor
Best
2.5 - 4.0 Normal
Poor
4.0 - 7.0
R
Technical Guide
7.0 -
TA
D
32
- 1.0
Normal
Poor
Normal
Poor
Best
Best
M 1.0 - 3.5 Normal

Poor
Workpiece material
Martensitic/Ferritic
Austenitic stainless steel
Stainless steel (HB180 - 200)
(HB180 - 200)
1 PV3010 SF
330 0.12 PV3010 SF
265 0.12
2 TT9215 EA
260 0.12 TT9215 EA
210 0.12
1 TT9215 EM
230 0.20 TT9215 EM
200 0.20
2
1 TT9225 EM
210 0.24 TT9225 EM
185 0.24
2 TT9235 MP
180 0.24 TT9235 MP
145 0.24
1 TT9235 MT
170 0.24 TT9235 MT
135 0.24
2
1 TT9225 EM
200 0.24 TT9225 EM
160 0.24
2
1 TT9225 MP
190 0.28 TT9225 MP
150 0.28
2 TT9235 MT
165 0.28 TT9235 MT
135 0.28
1 TT9235 MT
165 0.24 TT9235 MT
125 0.24
2
1 TT9225 ET
170 0.45 TT9225 ET
130 0.45
2
1 TT9235 ET
150 0.36 TT9235 ET
110 0.36
2
1 TT9225 RX
160 0.64 TT9225 RX
120 0.64
2
1 TT9235 RX
135 0.55 TT9235 RX
100 0.55
2
1 PV3010 FG
330 0.12 PV3010 FG
265 0.12
2 TT9215 FG
270 0.12 TT9215 FG
220 0.12
1 TT9225 PC
195 0.17 TT9225 PC
160 0.17
2
1 TT9225 PC
185 0.17 TT9225 PC
150 0.17
2 TT9235 MT
160 0.17 TT9235 MT
130 0.17
1 TT9235 MT
150 0.17 TT9235 MT
120 0.17
2
Technical Guide
Insert
Insert style
Application
F : Finishing
R : Roughing
M : Medium
T-TURN
Depth of cut (mm)

Workpiece material
Ni based super alloy
F
- 1.0
Best
Best
1.0 - 2.5 Normal

Poor
Best
2.5 - 4.0 Normal
Poor
4.0 - 7.0
R
7.0 -
- 1.0
Poor
Normal
Poor
Best
Best
M 1.0 - 3.5 Normal

Poor
TC430
TT5080
TC430
TT5080
TT5080
0.15 TT5080
0.15
0.15 TT5080
0.20
0.20 TT5080
EA
100
0.15
EM
MP
250
60
250
60
50
EM
90
0.20
MP
80
0.20
TT8020
MT
35
0.20 TT8020
MT
50
0.20
TT5080
EM
50
0.20 TT5080
EM
80
0.20
TT5080
MP
45
0.20 TT5080
MP
70
0.20
TT8020
MT
30
0.20 TT8020
MT
45
0.20
TT5080
ET
40
0.20 TT5080
ET
60
0.20
TT8020
ET
25
0.20 TT8020
ET
40
0.20
TT5080
FG
60
0.10 TT5080
FG
100
0.10
TT5080
PC
50
0.15 TT5080
PC
80
0.15
TT5080
PC
45
0.15 TT5080
PC
75
0.15
TT8020
MT
30
0.15 TT8020
MT
50
0.15
EA
Technical Guide
Normal
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
Titanium alloy Ti-6AI-4V
D
TA
33
Technical Guide
Insert
Insert style
Application
F : Finishing
R : Roughing
M : Medium
T-TURN
Depth of cut (mm)

- B
- 1.0
Best
Best
1.0 - 2.5 Normal

Poor
Best
2.5 - 4.0 Normal
Poor
4.0 - 7.0
R
Technical Guide
7.0 -
TA
D
34
- 1.0
Normal
Poor
Normal
Poor
Best
Best
M 1.0 - 3.5 Normal

Poor
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
AS500
TT7005
AS500
TT7005
AS10
TT7005
TT7005
TT7015
AS10
TT7005
AS10
TT7005
TT7005
TT7015
TT7005
Workpiece material
Gray cast iron
Ductile cast iron
(HB180 - 220)
(HB200 - 240)
600 0.25 AS500
440
MT
400 0.25 TT7005 MT
320
570 0.35 AS500
420
MT
380 0.35 TT7005 MT
305
540 0.35 AS10
400
MT
360 0.35 TT7005 MT
290
RT
320 0.40 TT7015 RT
250
RT
270 0.40
540 0.35 AS10
400
MT
360 0.35 TT7005 MT
275
510 0.35 AS10
380
RT
320 0.40 TT7015 MT
260
RT
300 0.40 TT7015 RT
235
RT
255 0.40
KT
300 0.60 TT7015 KT
240
0.20
0.20
0.30
0.30
0.30
0.30
0.35
0.30
0.30
0.30
0.35
0.35
0.52
TT7015
KT
240
0.60 TT7015
KT
225
0.52
TT7005
KT
270
0.80 TT7015
KT
210
0.70
TT7015
KT
220
0.80 TT7015
KT
200
0.70
TT7005
TB730
TT7005
MT
0.18 TT7005
0.15
0.25 TT7005
MT
320
0.15
MT
400
700
380
MT
305
0.20
TT7005
TT7015
TT7015
MT
MT
MT
360
305
290
0.25 TT7005
0.25 TT7015
0.25 TT7015
MT
MT
MT
290
250
235
0.20
0.20
0.20
Technical Guide
Insert
Insert style
Application
F : Finishing
R : Roughing
M : Medium
T-TURN
Depth of cut (mm)

Low Si aluminum alloy
(12.2%Si)
F
- 1.0
Best
Best
1.0 - 2.5 Normal

Poor
N
M
Best
2.5 - 4.0 Normal
Poor
F
- 1.0
Best
P
M 1.0 - 3.5 Normal
Poor
Copper alloy
KP300
1300
0.10
KP500
600
0.10
KP300
K10
ML
500
0.15
K10
ML
150
0.15 TT5100
KP300
1300
0.15
KP500
600
0.15
KP300
K10
ML
500
0.35
K10
ML
150
0.30 TT5100
KP300
1300
0.15
KP500
600
0.15
K10
ML
500
0.35
K10
ML
150
0.30 TT5100
KP300
KP300
1000
0.15
KP500
600
0.15
K10
ML
400
0.35
K10
ML
120
0.30 TT5100
KP300
KP300
1300
0.15
KP500
600
0.15
K10
ML
500
0.35
K10
ML
150
0.30 TT5100
KP300
KP300
1300
0.15
KP500
600
0.15
K10
ML
500
0.35
K10
ML
150
0.30 TT5100
KP300
KP300
1000
0.15
KP500
600
0.15
KP300
K10
ML
400
0.35
K10
ML
120
0.30 TT5100
KP300
1300
0.10
KP500
600
0.10
K10
FL
500
0.15
K10
FL
150
0.13 TT5100
KP300
1300
0.15
KP500
600
0.15
KP300
KP300
K10
FL
500
0.25
K10
FL
150
0.22 TT5100
KP300
1300
0.15
KP500
600
0.15
K10
FL
500
0.25
K10
FL
150
0.22 TT5100
KP300
1000
0.15
KP500
500
0.15
K10
FL
400
0.25
K10
FL
120
0.25 TT5100
KP300
KP300
1100
0.10
ML
500
0.15
1100
0.15
ML
400
0.25
1100
0.15
ML
400
0.25
900
0.15
MP
320
0.25
1100
0.15
MP
400
0.30
1100
0.15
MP
400
0.30
900
0.15
MT
320
0.30
1100
0.10
FG
400
0.15
1100
0.15
FG
400
0.20
1100
0.15
FG
400
0.20
900
0.15
MT
320
0.20
Technical Guide
Best
Workpiece material
High Si aluminum alloy
(12.2%Si)
D
TA
35
Trouble Shooting
Problem
Cause
- Excessive cutting speed or feed rate

(alloy steel and over 0.3% carbon steel)
Crater wear
T-TURN
- Workpiece material contains high hardness chemical elements
(tool steel, die steel)
- Excessive cutting speed (alloy steel and over 0.3% carbon steel)
Flank wear
- Workpiece material contains high hardness chemical elements

(tool steel, die steel)
- Increase cutting speed if abnormal flank wear is caused by a very slow
cutting speed
Deformation
- Excessive cutting speed or feed rate
Chipping
- Excessive feed rate

- Interrupted cutting
- Machining scaled part

Notching
- From machining work hardened materials
- Slow cutting speed

Built-upedge
Technical Guide
- Sticky materials
TA
D
36
Mechanical
fracture
- Excessive feed rates when interrupted cutting
Thermal
cracking
- Repeated thermal shock (interrupted cutting)
Trouble Shooting
Solution
- Reduce cutting speed or feed rate or use more wear resistant grade
- Use coolant
- Use more positive rake geometry
- Use coolant
T-TURN
- Use coolant
- Use coolant
- Reduce cutting speed or feed rate or use more wear

resistant grade
- Use coolant
- Use stronger insert geometry
- Reduce feed rate

- Use tougher grade
- Remove coolant completely or apply coolant correctly
- Use tougher grade
- Increase lead angle
- Use tougher grade
- Increase lead angle
- Increase cutting speed
- Use tougher grade
- Use tougher grade

- Reduce feed rate
PV3010 > CT3000
Harder
TT7005 > TT7015 > TT7310 > TT8115 > TT9215 > TT5080 >
TT8125 > TT5100 > TT9225 > TT9080 > TT9020 > TT8135 >
TT7100 > TT9235 > TT8020
Change chip breaker
Less B.U.E*
Less heat
SF
FX
FA FG ML EM MP ET PC MT WT MC MG- RT RH HD
FC VF
MM
HB RX HT
FM
FT
WS
HY
EA
HZ
Chip control
Tight
Open
FC
HD
FM
FT
SF
HT
FX
FA FG MC PC VF ML MP MT MG- ET RT RH HY
KT
WS
MM WT
HB RX HZ
EA
*B.U.E: Built-Up-Edge
Technical Guide
- Use tougher grade

- Reduce feed rate
Change grade
D
TA
37
TA
D
38
Technical Guide
Technical Guide
-Parting & Grooving
Contents
T-CLAMP
TB2
TOPMICRO
TB21
TOPCUT
TB23
QuadRush
TB25
Trouble Shooting
TB26
Tailor-made Order Form
TB27
Technical Guide
Selecting
inserts
To match the correct insert to the cutting condition, the following variables must be considered
- Width of cut (width of insert)

- Chip breaker style
- Lead angle
- Corner radii
- Carbide grade
T-CLAMP
ULTRA PLUS
Width of cut (WOC) and depth of cut (DOC)
- To select the proper width and depth of cut, the application must be considered
The ratio DOC = 8 x WOC can be used when cutting steel
For example, the maximum DOC for a 3mm wide insert is 24mm for parting a 48mm diameter bar
- Neutral inserts with a 0 lead angle provide the maximum DOC
Lead angle
- Use inserts with a lead angle to minimize pips or burrs

- Inserts are available with either R or L hand, with the
point of angle toward the finished surface
- Increasing the lead angle reduces the pips or burrs,
but will also produce a poor surface finish and short
tool life
- Neutral inserts are recommended when a pip/burr is
acceptable
K
RH insert shown
Insert support
- Integral shank toolholders offer the best rigidity

- A self clamp holder is only recommended for radial machining
- A screw clamp holder is recommended for axial and radial
machining
Technical
Guide
Toolholder screw clamping force

Screw
TB
2
SH M5X0.8
5.5
SH M8X1.25
12.0
SH M6X1
Contents
Recommended torque
(Nm)
8.0
Technical Guide
Blade or holder size
To minimize vibration and deflection choose:
- Blade or toolholder with the smallest possible overhang (Tmax)

- Toolholder with the maximum shank size (H)
- Blade height that is larger than Tmax
- Blade or toolholder with the maximum blade width (largest possible insert seat size)
T-CLAMP
ULTRA PLUS
Tmax
90 mounting

- The insert must be mounted 90 to the
workpiece to obtain perpendicular surfaces

and minimize vibration.
0.10/100
9010'
Setup
(0.08mm + 0.025 WOC)max

- The center height of the insert should be
maintained within 0.1mm

- The parting operation should be as close to the
Center Height

chuck as possible
Selecting preference priority
Technical Guide
- Use insert with 0 lead angle

- Use the largest blade size possible
- The smallest appropriate width of cut
TB
Contents
Technical Guide
Machining
- Consistency of speed and feed improve performance
- Apply coolant abundantly (excluding ceramic AB30)
- Secure insert into clean pockets
- Cutting forces on soft workpiece materials may be insufficient to push insert well into pocket.
Tap insert into place using a plastic hammer.
- On a conventional lathe, lock the carriage to prevent axial motion during parting-off
T-CLAMP
Usage
- Replace worn inserts immediately
The price of a new insert is much less than the risk of damage from continuing with a worn edge
- Replace blade or damaged pockets
- Never try to repair damaged pockets
Chip
breaker
The chip breakers function is to narrow the chip it occurs near the cutting edge at high temperature.
Producing chips that are narrower than the groove gives the following advantages:
- Eliminates friction with groove walls

- Prevents chip overload
- Permits higher feeds
- Produces unscratched surfaces, eliminating additional facing
Curling chips into compact spirals or breaking chips simplifies disposal
Curling is affected by the chip breaker type and the machining conditions
Select an appropriate chip breaker for the specific application
Extraction
of insert
Technical
Guide
Insert clamping
Extractor (EDG-23B, EDG-33B) for blades
TB
4
Contents
ULTRA PLUS
Technical Guide
Selection of chip breakers

C
T-CLAMP
ULTRA PLUS
- For hard materials and tough applications

- For general applications on steel, alloy steel
and stainless steel
- Medium-to-high feeds
- For hard materials and tough applications

- For general applications on steel, alloy steel and
stainless steel
- Medium-to-high feeds
Recommended feed range as a function of insert width
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.06
0.02
0.40
0.30
0.43
Feed (mm/rev)
Feed (mm/rev)
Material; SAE4140 (HB240)

Recommendations are for neutral inserts - for R/L inserts reduce feeds by 20 - 40%
0.35
0.25
0.18

2 3 4 5 6 8
Width (mm)
0.45
0.40
0.35
0.30
0.25
0.22
0.18 0.20
0.20
0.16
0.15
0.12
0.10
0.10
0.06
0.02

1.4 2 3 4 5 6
Width (mm)
Workpiece materials
High - Temp
alloys
Nonferrous
materials
Cast iron
C Brass
J Titanium
J Aluminum
Feed
Low
Technical Guide
High
Alloy steel
Austenitic
stainless
TB
Contents
Technical Guide
Practical
trouble shooting
To reduce burr
- On a CNC machine, reduce feed by 50% when approaching

center stub diameters WOC
- Check center height of cutting edge
- Use insert with lead angle
- If 0 lead angle must be used for whatever reason,
apply narrow WOC
- Apply a supporting part-catcher (or adjust concentricity)
- For hollow bars, it is better to machine chamfers using ID
boring tool prior to parting operation. (See picture)
To improve surface finish

- Use neutral inserts
- Select chip breaker that provides optimum chip control
- Use coated carbide
- Improve coolant application
- Eliminate chatter
To improve flatness
- Check inserts and replace any that show wear

- Use neutral inserts
- Use largest blade possible, i.e., TGB 32- instead of TGB 26- Increase blade thickness and insert width
- Minimize blade overhang
- Check alignment and perpendicularity of tool to machine axis
- Optimize workpiece chucking
- Lock the carriage on manually operated lathes
- Apply coolant abundantly (excluding Ceramic AB30)
- Reduce feed
To improve chip control
Technical
Guide
- Replace worn inserts

- Choose a more appropriate chip breaker
- Use a neutral insert
- Check alignment and perpendicularity of tool to machine axis
- Apply coolant abundantly
- Increase feed
- At initial groove depth, interrupt feed momentarily to let
the chip enter slot
TB
6
Contents
Stub
Stubdia.
dia.
T-CLAMP
ULTRA PLUS
Fig. 1
Fig. 2
Technical Guide
To improve chip control
- Part-off as close to chuck as possible

- Minimize blade overhang
- Improve chucking and monitor tool setup
- Change the RPM
- Increase the feed
- Lock the carriage on manually operated lathes
T-CLAMP
ULTRA PLUS
To prevent chipping of cutting edge
- Use appropriate carbide grade and geometry

- Use insert with larger corner radii
- Reduce feed at end of cut
- Eliminate chatter
- Increase speed
- Use strong grade
- Increase tool and setup rigidity
- Eliminate built-up edges
To prevent or reduce built-up edge
- Use appropriate carbide grade and geometry

- Increase speed
- Reduce feed
- Increase coolant flow/concentration
Parting on eccentric tubes
- Inserts with 4 degree lead angle are usually recommended for tubes; however, the combination of an
eccentric bore and a robust machine may increase feed-snap on breakthrough and damage the cutting
edge. Changing to an 8 degree lead angle insert will regulate the breakthrough.
Technical Guide
TB
Contents
Technical Guide
Chip
breaker style: T chip breaker
- The T chip breaker is available for turning and grooving of steel, alloy steel and stainless steel
- Inserts with T style chip breaker contain a central chipbreaking island for multi-direction chip control
- TDXT insert has the same chip breaker as T insert but it has more front & side clearance angle to use in
T-CLAMP
nternal and face application. This insert will cover existing grounded TDIT/TDFT insert.
ULTRA PLUS
TDT-E
TDXT
TDT/TDXT
cutting condition table
Grooving
Feed (mm/rev)
0.6
0.5
0.4
0.3
0.5
0.2
0.2
0.2
8
Width (mm)
0.4
0.35
0.25
0.2
0.1
0.5
0.1
0.15
Depth of cut (mm)
Technical
Guide
Turning
6.0
- Workpiece: SAE 1045 (C45)

- Cutting speed: Vc=100 - 180 m/min
5.0
4.0
3.0
2.0
1.0
0.5
0.1
0.2
0.3
0.4
0.5
0.6
0.7
Feed (mm/rev)
TB
8
0.8
Contents
TDT 10.00E-0.80
TDT 5.00E-0.80
TDT 8.00E-0.80
TDT 4.00E-0.80
TDT 6.00E-0.80
TDT 3.00E-0.40
Technical Guide
Chip
breaker style: XU chip breaker
- First choice on general use in grooving & turning application

- Excellent chip-control ability
- Low to medium feeds in grooving & turning
- Multipurpose for external , internal & face grooving and turning machining is possible
TDXU
T-CLAMP
ULTRA PLUS
XU
TDXU
cutting condition table
Grooving
Feed (mm/rev)
0.6
0.5
0.5
0.4
0.4
0.3
0.2
0.2
0.1
0.22
0.3
0.27
0.12
0.1
0.07
0.06
0.05
0.03

2 3 4 5 6 8
Width (mm)
Turning
Depth of cut (mm)
6.0
5.0
3.0
TDXU 2E TDXU 5E
2.0
TDXU 3E TDXU 6E
1.0
0.1
0.2
0.3
0.4
0.5
Feed (mm/rev)
TDXU 4E TDXU 8E
Technical Guide
4.0
TB
Contents
Technical Guide
Selecting
inserts
Insert width
- Insert width strongly affects strength

- For most efficient machining select the widest possible insert
T-CLAMP
- Chipbreaking range depends on insert width
- A narrow width improves chipbreaking at lower feed rates
- Wide inserts and strong blades require high forces and feed rates to achieve a frontal clearance angle
ULTRA PLUS
Corner radii - Lateral turning
- Choose large corner radii for long tool life

R
Large radii - Small side forces
- Choose small corner radii to reduce cutting load and lower feed with narrow inserts
R
Small radii - Strong side forces
Turning feed
Technical
Guide
- Feed depends on chipbreaking range of the insert

- Maximum feed depends on insert width and is relative to the maximum load
- High feed with small corner radii may reduce tool life
- Maximum feed should not exceed the corner radii
- For better chip formation when grooving, feed can be interrupted at small intervals
Feed
Feed
Maximum feed:
fmax= Wx0.075
TB
10
Contents
Technical Guide
Depth of cut
- Minimum depth of cut equals the corner radii

- Maximum depth of cut depends on maximum possible load
- Depth of cut depends on chipbreaking range
- Large depth of cut causes large deflection and large frontal clearance
- With a small depth of cut the deflection and frontal clearance may be too small
T-CLAMP
ULTRA PLUS
ap
ap
Maximum depth of cut: apmax= W x 0.8
Principle
of turning with T-CLAMP ULTRA PLUS tools
The clearance angle is a function of the side cutting forces and is not constant as is the case with
ISO inserts.
ap
f
A
Clearance angle between the

insert and workpiece
The deflection is influenced by

T
- Feed: f
- Depth of cut: ap
- Overhang: T
- Cutting speed: Vc
- Workpiece material
When these factors are properly applied,

the insert () creates a Wiper action providing
excellent surface quality and tolerance
Technical Guide
TB
Contents
11
Technical Guide
Finishing
operation: Diameter compensation
- A compensation factor for the finish diameter must be used in the final machining operation.
After grooving to the desired diameter, the machining direction changes to longitudinal turning.
At this point deflection occurs.
T-CLAMP
If machining continues without tool compensation, corner A will penetrate the workpiecs as a result of the
deflection phenomenon (See picture). This will result in two different diameters D1 from the grooving
operation and D2 from the turning operation. The difference between D1 and D2 is the change in
diameter, designated at Delta .
Tool compensation factor is calculated as shown:
ULTRA PLUS
D2
D1
/2
D1 - D2
2
D1 D2
A
Bad
- Using the compensation factor will eliminate the difference in part diameter.
Follow this simple procedure during machining
/2
ap
Groove to the final

diameter
Pull the tool back, a
distance equal to the

value of /2
Continue the finish

turning operation
Technical
Guide
- The diagrams show experimental results for specific machining conditions. These are sample values that will
vary with different workpiece materials and different holder types
TB
12
Contents
Technical Guide
Recommendation:
Measure the value for your finishing operation in a short test using your selected finishing conditions.
Do not run your test using the final diameter
0.16
(mm)
0.24
0.20
ap=3.0
ap=2.0
0.12
ap=1.0
0.07
0.04
0
T-CLAMP
Insert: TDT 4.00E-0.40

Toolholder: TTER 2525-4
ap=0.5
0.10 0.20 0.30 0.40 0.50 0.60
Feed (mm/rev)
Diameter compensation factor
(mm)

0.24
0.20
ULTRA PLUS
ap=4.0
ap=3.0
0.16
0.12
0.07
0.04
0
3.0
ap=2.0
ap=1.0
0.10 0.20 0.30 0.40 0.50 0.60
Feed (mm/rev)
(mm)

0.24
0.20
ap=4.0
0.16
0.12
0.07
0.04
0
ap=3.0
ap=2.0
ap=1.0
0.10 0.20 0.30 0.40 0.50 0.60
Feed (mm/rev)
Technical Guide
TB
Contents
13
Technical Guide
Multifunction
operations
0.1mm
T-CLAMP
ULTRA PLUS
Not recommended
The multifunctional tools can operate in a sequence of grooving and turning modes. Moving from turning to
grooving requires consideration of each basic principle. This will eliminate the possibility of insert breakage.
In this situation, customers must release the side deflection necessary in turning but not recommended in
grooving.
Machining
a radius or chamfer
F2
F1
Not recommended
The machining of a corner with a radius or a chamfer larger than the radius of the
insert always requires the combination of movement in two directions. Problems such as insert breakage
result when this combined operation is used while the insert is plunged into the workpiece with material
on all sides.
Insert breakage is caused by forces acting simultaneously in two different directions as shown in F1 and F2.
Recommended procedure to optimize machining and eliminate insert breakage
TB
14
Previous
move
Actual
move
Technical
Guide
Contents
Technical Guide
Machining
between walls
One of the most important advantages of the T-CLAMP ULTRA PLUS system is the ability to machine
between walls.
To achieve the best result - follow the recommended sequence
T-CLAMP
ULTRA PLUS
Leave steps near the wall. Do not arrive at the same Z value!!!
Roughing
Roughing
Finishing
Z value=0.2 - 0.3mm
Finishing
Finishing
Eliminating
Finishing
a Hanging ring
When turning at the end of a bar or toward a recess between two walls, a 'Hanging Ring' may be formed.
To eliminate the Hanging ring
Roughing
Roughing
1
Finishing
4
Technical Guide
TB
Contents
15
Technical Guide
Optimizing
internal machining
- The first pass uses one corner for roughing

- The other corner is used on the return path for semi-finishing or finishing
- Tool position looks out of sequence with the amount of material that is removed
- Rapid position back to initial groove and then continue with face turning toward the center
T-CLAMP
ULTRA PLUS
L max 3D
D
Lmax
Toolholder Overhang
Improving
Efficient use of Insert corners
internal turning in a blind hole
Internal turning in a blind hole brings about the problem of chip evacuation.
When the tool reaches the rear side wall, chips may be caught between the wall and the insert, causing
breakage.
Two solutions that can eliminate this problem:
First solution
Second solution
Start by grooving at the rear wall

Continue by turning from the
Start by grooving at the rear wall

Pull the tool back to the outside.
inside toward the outside
Turn the final diameter from

outside toward the groove
Technical
Guide
TB
16
Contents
Technical Guide
Surface
quality
Eliminating grinding operations
Turning with T-CLAMP ULTRA PLUS Tools gives a surface quality superior to anything possible when using
standard ISO tools. In fact, turning with T-CLAMP ULTRA PLUS Tools can produce a surface quality
T-CLAMP
comparable to grinding.
Surface roughness(m)
ULTRA PLUS
T-CLAMP ULTRA PLUS vs ISO turning inserts
Workpiece: SAE 1045, 200HB

R = 0.8mm
ap = 2mm
08
604
1
MG
TN
T-Clamp W=4.0mm
0
Calculation
0.1 0.2 0.3 0.4

Feed (mm/rev)
of required machine power
Turning
P=
Grooving / Parting
Kc ap f Vc
45 103 [HP]
Turning
P=
P=
Face grooving
Kc W f Vc
45 103 [HP]
Grooving / Parting
Kc ap f Vc
61 103 [kw]
P=
P=
Kc W f Vc
45 103 [HP]
Face grooving
Kc W f Vc
61 103 [kw]
Kc W f Vc
P=
[kw]
61 103
f
W
W
f
ap
W
R
Technical Guide
Where Kc appears : Specific cutting forces (N/mm2) could be used.

: Efficiency ( 0.8)
TB
Contents
17
Technical Guide
TDIM,TDIP cutting
conditions
Feed (mm/rev)
Grooving
T-CLAMP
0.20
ULTRA PLUS
0.15
0.10
0.12
0.10
0.10
0.02
1
0.02
0.05
0.03
Insert width (mm)
Depth of cut (mm)
Turning
1.5
1.2
1.0
0.7
0.5
Insert width=2mm
Insert width=3mm
0.2
0.05
0.1
0.15
Technical
Guide
Feed (mm/rev)
TB
18
Contents
Technical Guide
Tool
selection for face turning & face grooving
Follow these three recommendations for selecting the correct cutting too
Major
diameter
T-CLAMP
ULTRA PLUS
Depth of cut
Choose the widest possible

insert and tool, according to
the cutting width and
geometry to be machined
Tool
Minor
diameter
Tmax
Choose the shortest toolholder

overhang, according to the
maximum depth required
Choose the tool range with

the largest diameter
depending on the initial
grooving diameter required in
the application
adjustment
Prior to machining, check and adjust the following tool positions
0.015
Check the cutting-edge

height at center line, take a
light cut toward the center,
and check for a burr
Check parallelism of cutting edge and

the machined surface. Correct position
can guarantee good surface quality
when face turning in both directions
Technical Guide
TB
Contents
19
Technical Guide
Optimizing
the machining procedure
For roughing
Basic steps for roughing operations when face turning with T-CLAMP ULTRA PLUS tools
Grooving into initial

diameter range
Turning away from center
T-CLAMP
ULTRA PLUS
Rapid position back to initial

groove and continue with face
turning toward center
- When face grooving, reduce the speed by 40% in relation to that used in face turning
For finishing
Basic steps for finishing operations when face turning with T-CLAMP ULTRA PLUS tools
After initial groove

move away from
center
Finish major diameter

and radius
Rapid position back to

initial groove and
continue with face
turning toward center
Finish minor diameter
Technical
Guide
- When face grooving, reduce the speed by 40% in relation to that used in face turning
TB
20
Contents
Technical Guide
TOPMICRO
- Internal machining from min 0.6mm

- Best solution for internal turning, profiling,
grooving and face machining especially on small diameters
- TiAlN coating for extended tool life
- Shank diameters - 4mm & 7mm
- Internal coolant through the body directly to the cutting edge
- Promotes better chip evacuation and longer tool life
TOPMiCRO
Machining program
Includes a large variety of tools for various applications
MINT... Type
Min. Bore Dia.: 0.6-7.0mm
Turning & Profiling
MINP... Type
Turning & 45 Chamfering
MINC... Type
Grooving
MING... Type
Deep face grooving
MINF... Type
Min. Bore Dia.: 15mm
Face grooving
MINF... Type
Face grooving
MINA... Type
Min. Bore Dia.: 6.0mm
Profiling
MINR... Type
Threading
MINN... Type
Back turning
MINB... Type
Technical Guide
Turning & Chamfering
TB
Contents
21
Technical Guide
Sleeves
- Angular clamping design avoids interference with the other sleeves at the tool post during tool change
- The unique design facilitates simplified tool change on swiss type and other multi-spindle lathes
- Reduced machine downtime, tool inventory and overall costs
TOPMiCRO
Conventional
45
TOPMiCRO
TOPMICRO sleeves have a stopper inside the hole:
- Prevents any tool movement during machining

- Enables tool change without resetting tool offsets
Clamping screw
Stopper
7mm
Technical Guide
Sleeve
4mm
(4mm or 7mm)
for
TOPMiCRO
TB
22
Clamping flat
Contents
Technical Guide
Insert
features
- Excellent surface finish and repeatability credit to high precision ground inserts
- Ultra fine, ground cutting edge prevents micro-chipping and promotes longer tool life
- Chip breaker designed for low cutting force and smooth chip evacuation
Toolholder
features
TOPCUT
- Designed for setting on small automatic lathe machines

- Precision ground toolholders ensure accurate mounting to the lathe promoting stable machining
- Insert indexing from both sides of holder
- Dovetail shape of insert & pocket means a stable clamping system
Technical Guide
TB
Contents
23
Technical Guide
- High clearance angle on both insert and holder ensures no interference with other holders when
mounted on radial tool post
45
45
TOPCUT
Competitor
No interference
interference
TOPCUT
40
Minimummachining
machining
Minimum
diameter:
88
diameter:
Applications
Technical Guide
Back turning
Turning
&

Parting
Grooving
Reverse
turning
TB
24
Contents
Threading
Technical Guide
QUADRUSH
4 cutting edges for better economy

3 contact points away from the cutting edges (Fig.1)
- Accurate positioning of insert when indexing

- Even if edges are broken any remaining edge can be used (Fig.2)
Pocket protects unused edges from chips during the machining process (Fig.3)
TQC
- Grooving and parting of hard materials

- medium and high feed rate
TQC
TQJ
- Positive rake angle for soft materials, parting of tubes, small diameters and thin-walled
parts
- Low to medium feed rate
TQJ
TQS
- Straight cutting edges with high positive rake angle

- Insert width from 0.5 to 8.2mm as standard and special item
- CT3000 (cermet) grade is available for Improved surface quality, tool life and higher
cutting speeds
TQS
Unique torx key & screw for insert clamping
- Insert indexing from both sides of the holder

- A major advantage over swiss type lathes
Side lock torx screws
- Ensures rigid clamping in holder
2 different setting screws are applied
- L-hand holder: R-hand screw

- R-hand holder: L-hand screw
Guideline
R-hand
for insert positioning
Correct
Technical Guide
L-hand
Wrong
TB
Contents
25
Trouble Shooting
Problem
Cause
- Excessively high cutting speed

- Carbide with too low wear resistance
Solution
- Decrease cutting speed

- Use a carbide with higher hardness or
T-CLAMP
a coated carbide
ULTRA PLUS
Rapid flank wear

short tool life
- High cutting temperature on insert rake

face at high feed and speed
- Decrease feed and speed

- Use coated grade
- High load on insert

- Insert width too narrow
- Grade too brittle
- Use wider insert for maximum support

- Decrease feed and speed
- Choose a tougher grade
- High heat pressure decreasing carbide

hardness
- Use a bigger corner radius and decrease

feed and speed
- Choose carbide with higher hardness
- Small depth of cut

- Feed too slow
- Insert width too large
- Insert radius too large
- Check chipbreaking range

- Increase depth of cut
- Increase feed rate
- Use narrower insert with a smaller radius
Poor surface finish
- Small depth of cut, i.e. less than corner

radius
- Increase depth of cut to minimum

radius size
Vibration and poor

surface quality
- Small front clearance angle between

insert and workpiece leads to rubbing
action
- Increase feed to get suitable clearance

- Before starting, check that the front
cutting edge is parallel to workpiece
Cratering short tool life
Cutting edge/
Insert fracture
Plastic
deformation
Technical
Guide
Chip control
spaghetti-like chips
coil under holder and
interfere with operation
TB
26
Contents

Specific
dimensions
External holder
External holder
T-CLAMP
Tmax
ULTRA PLUS
Facing holder
W
L
Right handed shown
Tmax
W
Dmin
Internal holder
Tmax
Tmax
Tmax
RN type
L
L
Dmin
Tmax
W
Dmin
W
TmaxL
L
L
L
Right handed shownDmin
Tmax
Dmin
Dmin
Facing holder
Tmax
Tmax
W
Internal holder
Dmax
Tmax
L
Holder handed
Dmax
Right handed
Light handed
Insert
L
L
Dmin
Tmax
Dmax
Dmin
Grade:
Dmax
Chip breaker type:
W
L
Quantity
Right handed shown
pcs
Workpieces
Comment
Part:
Hardness:
Customer:
Contact:
Address :
Telephone :
Fax :
Technical Guide
Material:
E-mail :
TB
Contents
27
Technical Guide
-Thread Making
T-THREAD
TC2
TS-THREAD
TC8
T-TAP
TC10
Trouble Shooting
TC15
Technical Guide
Threading
inserts - Types and profiles

Partial profile
- Suitable for a wide range of pitches with a common

angle (60 or 55)
- Inserts with small root-corner radius suitable for
the smallest pitch range
- Additional operations to complete the outer / internal
diameter is necessary
- Not recommended for mass production
- Eliminates the need for different inserts
Full profile
- Performs complete thread profile

- Root corner radius is suitable only for the relevant pitch
- Recommended for mass production
- Suitable for one profile only
Insert
geometries
Geometry M
- First choice for most operations and materials

- Sintered chip breaker for excellent chip control with short broken chips
Geometry B
- Molded chip breaker with sharp cutting edges lower cutting force
- Solution for stainless steels, high temperature alloys, mild steel
- Improved chip breaking and better chip evacuation
- Better surface quality
Technical Guide
Regular type (No suffix)
TC
D
2
- Sharp cutting edge for machining of ductile materials

- Low cutting forces and reduced built-up edge
- wide range of profiles and size
Geometry M
(eg. 16ERM)
Geometry B
(eg. 16ERB)
Regular type
(eg. 16ER)
Multi-tooth
(eg. 16ER...-2M/3M)
Multi-tooth
- Full profile but 2 or 3 cutting teeth on each corner

- Higher productivity due to fewer passes
- Recommended for mass production and larger batches
- Optimal distribution of cutting load
Technical Guide
Thread
turning methods
Right-hand thread
Left-hand thread
LH
RH
External thread
LH
RH
Change anvil to negative(1)
Right-hand thread
Left-hand thread
RH
LH
LH
RH
Internal thread
(1)
See page TC4
Mini
(1)
- tool features
D M8; 5/16- UN; 1/16- NPT

4H-8H / 1B-3B
A
(3)
0.00
(4)
(1) Smallest possible thread

(2) All tolerances
(3) Minimum run-out
(4) High surface quality
Technical Guide
(2)
D
TC
3
Technical Guide
Thread
helix angle and anvil selection
Helix angle evaluation

4
4
6 6 4.0
4.0
88
1010
1212
1616
2424
4848
00
2
2
3.0
3.0
2.5
2.5
2.0
2.0
1.5
1.5
1.0
1.0
0.5
0.5
00
10
20 30
30 40
40 50 60
20
60
Diameter-D (mm)
Diameter D (mm)
(1)
-Effective inclination angle
=4.5
=3.5
(1)
=2.5
(1)
=1.5
(1)
=0.5
> 4
(1)
Standard
2- 3
3.5
Toolholder
20P
D
P - Pitch (mm)
D - Effective diameter
of thread (mm)
- Angle of inclination
2.5
1- 2
1.5
0- 1
0.5
Anvil designation
-0.5
Negative anvils
-1.5
16
(3/8)
EX RH OR IN LH AE 16 +4.5 AE 16 +3.5 AE 16 +2.5 AE 16

EX LH OR IN RH AI 16 +4.5 AI 16 +3.5 AI 16 +2.5 AI 16
AE 16 +0.5 AE 16
AI 16 +0.5 AI 16
-0.5 AE 16
-0.5 AI 16
-1.5
-1.5
27
(5/8)

Al 27 +0.5 AE 27
Al 27 +0.5 AI 27
-0.5 AE 27
-0.5 AI 27
-1.5
-1.5

22U
(1/2U)
AE 22 +0.5 AE 22
AI 22 +0.5 AI 22
-0.5 AE 22
-0.5 AI 22
-1.5
-1.5
EX RH OR IN LH AE 22U +4.5 AE 22U +3.5 AE 22U +2.5 AE 22U AE 22U +0.5 AE 22U -0.5 AE 22U -1.5
EX LH OR IN RH Al 22U +4.5 AI 22U +3.5 AI 22U +2.5 AI 22U Al 22U +0.5 AI 22U -0.5 AI 22U -1.5
27U
(5/8U)
EX RH OR IN LH AE 27U +4.5 AE 27U +3.5 AE 27U +2.5 AE 27U AE 27U +0.5 AE 27U -0.5 AE 27U -1.5
EX LH OR IN RH Al 27U +4.5 AI 27U +3.5 AI 27U +2.5 AI 27U Al 27U +0.5 AI 27U -0.5 AI 27U -1.5
1.5
const.
-
1.5
const.
Anvils for positive inclination angle applicable when turning
- RH thread with RH holder or LH thread with LH holder
H1(1)
Anvils for negative inclination used when turning
- RH thread with LH holder or LH thread with RH holder
H1(1)
(1) H1 remains constant for every anvil combination.
1P
tg =
3.14 D
75 Diameter
3- 4
Inclination angle 4.5
22
(1/2)
TC
D
(1)
selection according to thread helix angle
Thread helix angle

I(d)
1
1
Anvil
Technical Guide
3
3
Pitch-TPI
Pitch (mm)
Pitch
Pitch
TPI
TPI mm
mm
5 5 5.0
5.0
Technical Guide
Anvil
ACME
STUB ACME
TRAPEZE (DIN 103)
ROUND (DIN 405)
Pitch
TPI mm
2.5 10
Special holder required
9
3
3.5
5.5
4
3.5
3
2.5
2
1.5
8
10
12
16
AE or Al+4.5
AE or Al+3.5
AE or Al+2.5
Standard anvil
(Supplied with toolholder)
AE or Al+0.5
10
20
9
7
5.5
30
40
50
60
70
80
Diameter (mm)
AE anvils : EX-RH and IN-LH toolholders

Al anvils : IN-RH and EX-LH toolholders

AE or Al+4.5
AE or Al+3.5
AE or Al+2.5
4
3.5
8 3
10 2.5
12 2
16 1.5
6
Standard anvil
5
10
20
30
40
50
60
70
80
Diameter (mm)

Technical Guide
3.5
1.5
PARTIAL PROFILES 60
PARTIAL PROFILES 55
ISO, UN,WHITworth,
NPT, BSPT
Pitch
TPI mm
2.5 10
8
Toolholder
D
TC
5
Technical Guide
Anvil
AMERICAN BUTTRESS
SAGENGEWINDE
(DIN-513)
Pitch
TPI mm
2.5 10
9
3
3.5
5.5
4
3.5
3
2.5
2
1.5
8
10
12
16
AE or Al+2.5
Standard anvil
Change to negative
Anvil AE or Al-1.5
Technical Guide
TC
D
6
10
20
30
40
50
60
70
80
Diameter (mm)
a= 3.74
Replacing the standard anvil
= 1.5
with a negative angle anvil
Toolholder will eliminate side rubbing.

Technical Guide
Flank
clearance and effective inclination angle
Inclination angle of the cutting edges correspond to a specific thread helix angle and insures
equal clearance angle on both sides of insert.
Correct
L = R
Incorrect
L < R
=0
- Flank clearance angle

- Helix angle
- Effective inclination angle is achieved by selecting the suitable anvil
Infeed
methods for threading operations
Flank infeed
Radial infeed
Alternating flank infeed

2
4
1
3
5
Flank equal
Equal depth of cut for each pass
D1/2
H/2
D3/2
Dn/2
D/2
U/2
D2
D1
D3
Dn
2 = 2 = 2 = 2
D1/2
D2/2
D3/2
Dn/2
Dn+1/2
D/2
U/2
D1 D2
D3
Dn
Dn+1
2 > 2 > 2 > 2 > 2
Technical Guide
D2/2
Flank diminishing
Diminished depth of cut for each pass
D
TC
7
Technical Guide
Thread milling CNC program for internal thread
Right-hand thread (climb milling) from bottom up.

Program is based on tool center.
This method of programming needs no tool radius compensation value, other than an offset for wear.
A = Radius of tool path
A = Do-D
Do = Major thread diameter
Y+
2
D = Cutting diameter
M
Di ajor
a. th
r
General program
G90
G00
G01
G03
G03
G03
G01
G90
G00 G54 G43 H1X0 Y0 Z10 S...

Z-(to thread depth)
G91 G41 D1 X(A/2) Y-(A/2) Z0 F...
X(A/2) Y(A/2) R(A/2) Z(1/8 pitch)
X0 Y0 I-(A) J0 Z(pitch)
X-(A/2) Y(A/2) R(A/2) Z(1/8 pitch)
G40 X-(A/2) Y-(A/2) Z0
X0 Y0 Z0
X-
DO
A
Tool path
ea
d
A/2
A/2
X+
Y-
Internal thread
Example: M 48x2.0 IN-RH (Thread depth 25mm)

Toolholder: TMTSR0029 J30 (Cutting dia. 29mm)
Insert: TMT30 I2.0 ISO
A=(Do-D)/2=(48-29)/2=9.5
A/2=4.75
(Tool compensation of radius=0)
G90 G0 G54 G43 G17 H1X0 Y0 Z10 S1320
G0 Z-25
G01 G91 G41 D1X 4.75 Y-4.75 Z0 F41
G03 X4.75 Y4.75 R4.75 Z0.25
G03 X0 Y0 I-9.5 J0 Z2.0
G03 X-4.75 Y4.75 R4.75 Z0.25
G01 G40 X-4.75 Y-4.75 Z0
G90 G0 X0 Y0 Z0
M30
Technical Guide
Internal thread
TC
D
8
Right-hand
thread
Left-hand
thread
External thread
Right-hand
thread
Left-hand
thread
Thread milling operation is applicable

for thread cutting in non-symmetrical
parts utilizing the advantage of helical
interpolation programs on modern
machining centers.
Technical Guide
Thread
milling - Recommended procedure
TMTECS small diameter, short solid carbide thread mills

Starting
point
Center
location
Tangential arc
engagement
Thread
milling
Tangential
arc exit
End
point
Technical Guide
D
TC
9
Technical Guide
T-TAP grades
Grades
Code
Color
No
Bright metal
Uncoated
05
Dark black
10
Gold yellow
Steam tempered
TiN coated
Application (ISO)
Uncoated
Characteristics & applications

Economical choice
Recommended for steel up to max. 800N/mm2 and
non ferrous materials
Ferric oxide layer at the cutting edges protect the surface and
prevent built-up edge
Recommended for mild steels, low carbon steels and stainless steels
PVD titanium nitride layer
High hardness, chemical stability and heat resistance
Longer tool life credit to balanced characteristics
Universal application on a wide range of materials
M
Steam tempered
TiN coated
: Recommended
: Suitable
Chamfer
The tap chamfer is the tapering of the threads to distribute cutting action over several teeth.
It generally reduces cutting forces, increases tool life and allows higher cutting speed.
When the tap enters the hole and begins to cut, each tooth in the chamfer gradually enlarges the thread
in the part. Only the first full thread behind the chamfer produces the finished size of the thread.
The teeth beyond the first full thread serve to guide and support the tap as it creates the desired
complete threaded depth of the tapped hole. Chamfer lengths are selected based upon the type of
hole to be tapped.
Long thread chamfer:
Technical Guide
- Through hole
- Blind hole with sufficient room at the bottom
TC
D
10
Short thread chamfer:

- Thread to the bottom of blind hole
Form A
5-6 threads
Form B
4-5 threads
Form C
2-3 threads
Form D
3.5-5 threads
Form E
1.5-2 threads
Form F
1-1.5 threads
Technical Guide
TaeguTec
standard tap chucking system
Quick change & torque safety type provided with tension and compression
Tap holder
Tap adapter
Tension & compression with radial floating function

GTI tap attachment
ER type tap collet
GTI ER collet chuck
Collet (ER)
ER collet chuck
GTIN ER collet
Rigid tap holders

ER collet chuck
ER type tap collet
Collet (ER)
TSK collet chuck
THC collet
Technical Guide
TSK collet
D
TC
11
Technical Guide
Taps
- Technical vocabulary
Letters of dimensions
A
D
TL
d3
l2
l1
l3
Kf
d2
d
TL
A = External center
B = Reduced external center
C = Internal center
D = Major diameter of tap
d = Shank diameter of tap
l1
d2 = Chamfer diameter
d3 = Neck diameter
l1 = Total length
TL = Thread length
l2 = Effective length
l3 = Chamfer length
S = Square size
a = Square length
Kf = Chamfer angle
G
p
fA
Technical Guide
TC
D
12
H
f
J
D = Straight flutes
E = Spiral point
G = Right hand spiral
H = Left hand spiral
J = Roll tap
f = Flute angle
fA = Angle of spiral point
p = Chip angle
ha = Chamfer relief
ha
Technical Guide
H
Tap
a
tolerances (Thread
portion
of taps)
E1
TD857
2
Extracted from DIN EN 22
2
H
Female thread profile
D2 H H
D Nominal size
8 8
a a
Es Es
Em Em
2 22 2
H H
4 4
D2 D2
D Nominal
D Nominal
sizesize
d = D = Nominal diameter
dmin = Minimum outside diameter
d2 = D2 = Minimum outside diameter
d2max = Maximum flank diameter
d2min = Minimum flank diameter
Em = Minimum flank diameter
Es = Maximum flank diameter
Js = Minimum clearance in diameter
P = Pitch

TD2 = Tolerance of the flank diameter
Tap
Tolerance class
Female
thread
Tol.
position G
8G
8H
7G
7H
6G
D2
7H 7H
6H 6H
5H 5H
4H 4H
t=(Dual.5)
TDt=2 TD2
(Dual.5)
D2
Class 1
Class 2
Class 3
7G
0.5t 0.7t
0.1t
5G
4G
8G 8G
E1
7G
D2
M10
7G
0.032mm
6G 6G
5G 5G
4G 4G
7G 7G
Class
Class
3 3
Class
Class
2 2
Class
Class
1 1
0.5t0.5t0.7t0.7t
E1 E1
D2 D2
M10M10
0.1t0.1t
0.032mm
Tolerance Area of tolerance of

class of tap thread to be cut
According
DIN
ISO
4H ISO1 4H 5H
6H ISO2 4G 5G 6H
6G ISO3
7G
6G 7H 8H
-
7G 8G
Technical Guide
6H
5H
4H
8H 8H
D Nominal
d=Dd=Nominal
sizesize
d2min d2 dd2 mindmin

d2min
d2max
d2max
E1 = Theoretical size
D = Nominal diameter
D1 = Nominal core diameter
D2 = Flank diameter
H = Triangular height
P = Pitch
TD1 = Tolerance of core hole diameter
TD2 = Tolerance of flank diameter

a = Thread angle

t=TD2
(Dual.5)
a a
TD2TD2
2 2
TD1TD1
2 2
D1 D1
Female
thread
Tol.
position H
d=D Nominal size
P P
d2minJs Js d2 dmin
2 2
d2max
E1 E1
2 2
TD2TD2
2 2
H H
Es Em
2 2
TD2
Profile of tap 2
TD 1
2
DP1 P
H
4
Js
2
D
TC
13
Technical Guide
Squares
DIN 10 - 6.97 Tab. 1
Inner squares
Outer squares
AA
AA
ee
aa
Chart 1
Nom.
Dim.
a
Description of a square
with nom
2.1
2.4
2.7
3.0
3.4
3.8
4.3
4.9
5.5
6.2
7
8
9
10
11
12
13
14.5
16
18
20
22
24
26
29
32
35
39
44
49
55
61
68
76
Dimension a = 10mm
Square DIN 10-10
Technical Guide
Dimensions in millimeters
(1)
TC
D
14
Does not apply to tools

activated by hand
aa
Square
Inner square
Outer square
a
e
a
l
max. min. min. max. min. js 16(1)
2.260 2.120 2.89 2.100 2.010
5
2.560 2.420 3.27 2.400 2.310
5
2.860 2.720 3.67 2.700 2.610
6
3.160 3.020 4.08 3.000 2.910
6
3.610 3.430 4.60 3.400 3.280
6
4.010 3.830 5.15 3.800 3.680
7
4.510 4.330 5.86 4.300 4.180
7
5.110 4.930 6.61 4.900 4.780
8
5.710 5.530 7.41 5.500 5.380
8
6.460 6.240 8.35 6.200 6.050
9
7.260 7.040 9.54 7.000 6.850 10
8.260 8.040 10.77 8.000 7.850
11
9.260 9.040 12.10 9.000 8.850 12
10.260 10.040 13.43 10.000 9.850 13
11.320 11.050 14.77 11.000 10.820 14
12.320 12.050 16.10 12.000 11.820 15
13.320 13.050 17.43 13.000 12.820 16
14.820 14.550 19.44 14.500 14.320 17
16.320 16.050 21.44 16.000 15.820 19
18.320 18.050 24.11 18.000 17.820 21
20.395 20.065 26.78 20.000 19.790 23
22.395 22.065 29.44 22.000 21.790 25
24.395 24.065 32.12 24.000 23.790 27
26.395 26.065 34.79 26.000 25.790 29
29.395 29.065 38.79 29.000 28.790 32
32.470 32.080 42.80 32.000 31.750 35
35.470 35.080 46.80 35.000 34.750 38
39.470 39.080 52.20 39.000 38.750 42
44.470 44.080 58.81 44.000 43.750 47
49.470 49.080 65.48 49.000 48.750 52
55.560 55.100 73.48 55.000 54.700 58
61.560 61.100 81.50 61.000 60.700 64
68.560 68.100 90.83 68.000 67.700 71
76.560 76.100 101.51 76.000 75.700 79
45
45
II
Cylindrical shaft
Diameters Preferred diameter
d
d
from
to
2.47 2.83
2.5; 2.8
2.83 3.20
3.20 3.60
3.5
3.60 4.01
4
4.01 4.53
4.5
4.53 5.08
5
5.08 5.79
5.5
5.79 6.53
6
6.53 7.33
7
7.33 8.27
8
8.27 9.46
9
9.46 10.67
10
10.67 12.00
11; 12
12.00 13.33
13.33 14.67
14
14.67 16.00
16
16.00 17.33
17.33 19.33
18
19.33 21.33
20
21.33 24.00
22
24.00 26.67
25
26.67 29.33
28
29.33 32.00
32
32.00 34.67
34.67 38.67
36
38.67 42.67
40
42.67 46.67
45
46.67 52.06
50
52.06 58.67
56
58.67 65.33
63
65.33 73.33
70
73.33 81.33
80
81.33 90.66
90
90.66 101.33
100
Trouble Shooting
Problem
Cause
- Cutting speed too high

- Infeed depth too small
Premature wear
Chipped edge
Solution
- Reduce RPM
- Modify flank infeed
- Highly abrasive material
- Use coated grade
- Inadequate coolant supply
- Apply coolant
- Wrong inclination anvil
- Reselect anvil
- Wrong turned dia. prior to threading
- Check turned dia.
- Insert is above center line
- Check center height
- Reduce RPM
- Depth of cut too large
- Reduce depth of cut
- Wrong grade
- Use coated grade
- Poor chip control
- Apply coolant
- Center height incorrect
- Adjust center height
- Use tougher grade
- Reduce RPM
- Excessive heat in cutting zone

- Check turned dia.

- Cutting edge too cold
Built-up edge
- Use coated grade

- Use harder grade
- Apply more coolant
- Increase RPM
- Wrong grade
- Use coated grade
- Apply coolant
Technical Guide
Plastic deformation
- Wrong grade
D
TC
15
Trouble Shooting
Problem
Cause
- Cutting edge too cold

- Depth of cut too large
Broken nose
during 1st pass

- Increase number of infeed passes
- Wrong grade
- Use tougher grade
- Check turned dia.
- Corner height incorrect
- Adjust center height
- Infeed depth too shallow
- Reselect anvil
- Tool overhang too long
- Reduce tool overhang
- Wrong cutting speed
Poor surface finish
Solution
- Increase RPM
- Increase RPM
- Reduce RPM
- Poor chip control
- Apply coolant
- Reselect anvil
- Tool overhang too long
- Reduce tool overhang
- Center height incorrect
- Check center height

- Reduce RPM
Technical Guide
TC
D
16
- Change depth of cut

- Check turned dia.
- Use coated grade
- Wrong grade
- Check turned dia.

- Use M-type insert
Poor chip control

- Apply coolant
- Check turned dia.
Trouble Shooting
Problem
Cause
- Wrong tool type

- Cutting edge not suited for the material
- Galling on tap flanks
- Diameter of core hole too small,

tool cuts with the core
Solution
- Select the correct tool for both hole and

material types for the hole type and material
- Optimize lubrication
- Work with coated tool
- Select correct core hole diameter as per
the TaeguTec chart
Thread too big

- Accumulated chipping
- Wrong angle or false positioning of

the core hole
- Tolerance tap to gauge not correctly
matched
- Tolerance tap to gauge not correctly
matched
- Blind hole: Select correct tap (Spiral tap)

- Through hole: Select correct tap (Spiral point)
- Change tool chucking, use chuck with
centerline pendulum
- Select tool with correct tool tolerance
- Select tool with correct tool tolerance
Thread too narrow

- Incorrect tool type
- Pressure of chuck too high or too low
Thread is cut axially
- Select the correct tool for both hole and

material types
- Select correct pressure
- Use chucking with length compensation
- Incorrect pressure
- Work with routing cartridge

- Select correct tool type
- Tap does not cut with correct pitch
- Select correct tool

- Select correct chuck pressure
- Chucking with length compensation
Thread with preamplitude
- Incorrect pressure
- Work with routing cartridge

- Select correct tool type
Rough tool surface
- Wrong tool type
Technical Guide
Distortion of pitch
(Go-side of gauge cannot
be inserted all the way)
- Choose correct tool
D
TC
17
Trouble Shooting
Problem
Cause
- Chip congestion
- Core hole diameter too small
Solution
- See "problems of thread too big"

- Select correct core hole diameter as per
the TaeguTec chart
Rough tool surface

- Galling on tap flanks
- Change to higher cutting speed
- Cutting speed too high or too low
- Select cutting speed from TaeguTec chart
wrong consistency
- High abrasion due to a lack of coating
Technical Guide
or incorrect coating
TC
D
18
- Optimize lubrication
- Cutting speed is too low
- Lubrication insufficient,
Tool life not as expected
- Use coated taps
- Provide correct lubrication
- Pay attention to TaeguTec recommendations
Technical Guide
-Holemaking
TOPDRILL
TD3
T-DRILL
TD5
DRILLRUSH
TD12
H-DRILL
TD22
TOPCAP
TD26
T-DEEP
TD30
T-REAM
TD38
Trouble Shooting
TD46
TD54
Technical Guide
Indexable
Indexable Drill
drill nomenclature
Flange dia.
Inner insert
Shank
dia.
Dia.
Outer insert
Effective cutting depth
Shank length
Total length
Technical Guide
Optimal
TD
2
chip shape
Optimal chips from outer insert
Optimal chips from inner insert
Too loose
Too short
Technical Guide
Various Application
Rotating
TOPDRILL
Indlined Surface
Pre-hole
Round surface
Chamfering
Boring
Interrupted cut
Stationary
Drilling
For this various application, recommend you to use feed rate 30~50% down
Coolant
volume
45
5xD
40
4xD
35
3xD
2xD
30
25
20
15
14
15
20
25
30
35
Drill diameter (mm)
40
45
50
Technical Guide
Coolant flow rate (l/min)
50
TD
3
Technical Guide
Technical Guide
Maximum
TD
4
radial adjustment (Stationary drilling)
Drill diameter
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Hole
Insert
SOMT 050204 DP
SOMT 060204 DP
SOMT 070306 DP
SOMT 08T306 DP
SOMT 09T308 DP
SOMT 11T308 DP
SOMT 130408 DP
SOMT 150510 DP
Radial shift
0.5
0.4
0.3
0.5
0.4
0.3
0.5
0.4
0.3
0.5
0.5
0.4
0.3
0.5
0.5
0.5
0.5
0.3
0.5
0.5
0.5
0.5
0.4
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Max' hole ()
15.0
15.8
16.6TOPDRILL
18.0
18.8
19.6
21.0
21.8
22.6
24.0
25.0
25.8
26.6
28.0
29.0
30.0
31.0
31.6
33.0
34.0
35.0
36.0
36.8
38.0
39.0
40.0
41.0
42.0
43.0
44.0
45.0
46.0
47.0
48.0
49.0
50.0
51.0
tolerance (Based on stable conditions)
Depth of drilling
2xD
3xD
Hole tolerance(mm)
0/+0.15
0/+0.20
Depth of drilling
4xD
5xD
Hole tolerance(mm)
0/+0.25
0/+0.30
Technical Guide
Coolant
supply for T-DRILL
It is important to ensure that the recommended coolant pressure is applied

- Low pressure can cause vibration and reduced tool life
- The recommended minimum pressure is 4kg/cm2 for 2xD and 3xD T-DRILL
and for the 4xD T-DRILL the minimum recommended pressure is 5kg/cm2
Net
T-DRILL
power consumption & coolant
Net power consumption

f = 0.25 (mm/rev)
f = 0.20 (mm/rev)
Power (Kw)
20
15
10
f = 0.10 (mm/rev)
5
12.5 15
20
30
40
50
60
70
80
Drill diameter (mm)
Coolant flow rate (/min)
Coolant volume
50
45
40
35
30
25
20
15
12.5 15
5xD
4xD
3xD
2xD
20
25
30
35
40
45
50
Drill diameter (mm)
Trouble
shooting
Problems with chip evacuation

Soft materials
Low carbon steel,
Mild steel, Stainless steel
speed:
feed:
Alloy steel,
Carbon steel
speed:
Increase coolant pressure

Short or tight chip
speed:
feed:
Technical Guide
Long chip
Solution
feed:
TD
5
Technical Guide
Set-up
On first hole please retract the drill after drilling to a depth of 3mm - 6mm
and check it has produced a small core within 0.2mm - 0.7mm
If a core is not created: - It can cause insert breakage and vibration when drilling

- Please reverse the drill body 180 degrees in tool post and try again
T-DRILL
If core size is a higher than recommended values:

- Please adjust offsets to bring core to correct size

- Failure to do so can cause overload and vibration during drilling
d
(Core dia: 0.2mm - 0.7mm)
Core size
Central insert
Initial set up of T-DRILL
Technical Guide
Safety
TD
6
precaution
Precaution:
On a stationary drilling application,
there is a risk of accidents caused by
the disc being thrown from the part.
Technical Guide
Hole
tolerance and maximum hole size with radial adjustment

Insert
SPMG 050204
SPMG 060204
SPMG 07T308
SPMG 090408
SPMG 110408
SPMG 140512
Radial shift
+0.5
+0.5
+0.5
+0.5
+0.5
+0.5
+0.5
+0.5
+0.25
+0.5
+0.5
+0.5
+0.5
+0.25
+0.25
+0.5
+0.5
+0.5
+0.25
+0.25
+0.25
+0.5
+0.5
+0.5
+0.5
+0.5
+0.5
+0.25
+0.25
+0.5
+0.5
+0.5
+0.5
+0.5
+0.5
+0.25
+0.25
+0.25
Max hole ()
14.0
15.0
16.0 T-DRILL
17.0
18.0
19.0
20.0
21.0
21.5
23.0
24.0
25.0
26.0
26.5
27.5
29.0
30.0
31.0
31.5
32.5
33.5
35.0
36.0
37.0
38.0
39.0
40.0
40.5
41.5
43.0
44.0
45.0
46.0
47.0
48.0
48.5
49.5
50.5
Choose the shortest possible drill for best performance and productivity results
Hole
tolerance (Based on stable conditions)
Depth of drilling
2xD
3xD
Hole tolerance(mm)
0/+0.20
0/+0.25
Depth of drilling
4xD
5xD
Hole tolerance(mm)
0/+0.30
0/+0.35
Technical Guide
Drill diameter
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
TD
7
Technical Guide
Information
for setting plates
Thickness
(mm)
Diameter
adjustment
0.5
1.0
1.0
2.0
1.5
3.0
2.0
4.0
2.5
5.0
3.0
6.0
Setting plate
For TDR 07CA
For TDR 09CA
For TDR 11CA
TDP-0702
TDP-0902
TDP-1102
TDP-0701
-
TDP-0901
TDP-0903
TDP-0904
TDP-0905
TDP-1101
For TDR 12CA

TDP-1101
T-DRILL
TDP-1102
TDP-1103
TDP-1103
TDP-1104
TDP-1104
TDP-1105
TDP-1105
TDP-1106
TDP-1106
For stable drilling, TaeguTec can supply fixed sized peripheral cartridges
without a setting plate or alternately a solid drill body without the cartridge
is also available on request.
Drill body
Cartridge for
central inserts
Cartridge clamping screw

Washer
Cartridge for peripheral inserts
Setting plate screw

Setting plate
Technical Guide
Under the unstable condition, TaeguTec recommend to use the

specificperipheral cartridge for max' diameter drilling
TD
8
Description
Inner
Insert
Outer
Diameter range
TDR 09CA-P1-T62
SPMG 09
SPMG 11
57 - 62
TDR 11CA-P1-T73
SPMG 11
SPMG 12
67 - 73
TDR 09CA-P2-T66
TDR 12CA-P2-T80
SPMG 09
SPMG 12
SPMG 11
SPMG 14
63 - 66
74 - 80
Technical Guide
Milling
application
On a milling machine the sleeve can change the drills nominal diameter
by shifting the drills axis out of the tool spindle.
T-DRILL
90
D+0.4mm
D
D-0.2mm
MILLING
D-0.2
D+0.4
Drill diameter: 30mm

CCW
EnLaRge
REDUCE
Hole dia. 30mm
- To enlarge the diameter, turn the sleeve clockwise & to reduce

the diameter, turn sleeve counterclockwise as shown.
Hole dia. 30.4mm
Technical Guide
Hole dia. 29.8mm
CW
TD
9
Technical Guide
Lathe
application
On a lathe, the eccentric sleeve can shift the drills axis to coincide with the spindle axis.
T-DRILL
0.0
90
+0.2
.22
++00. 00
Lathe
The eccentric sleeve enables the user to align the
drills axis with the spindle axis to within 0.2mm range
(turn the sleeve counter clock wise to raise it).
Tool's
axis
0.2
Turret
axis
Technical Guide
Nominal D
Tool and turret axis coincide
TD
10
Nominal D+0.2
&
Technical Guide
Drill
nomenclature
Back taper
H-DRILL
Lead
Shank
dia.
Point Dia.
angle
Effective cutting depth
Helix
angle
Flute length
Shank length
Total length
Margin
Chisel
Oil hole
Web thickness
Thinning
Main
edge
Second
relief angle
Recess
First relief angle
Cutting
Edge height
features according to drill geometry conditions
Helix angle
Hardened materials
(Inconel, Titanium, etc.)
Flute length
Determined by the cutting depth, however, the length must be as short as

possible due to tool life issues
Small
Helix angle
Large
Soft materials
(Al, Copper, etc.)
In general 140
For soft and easier
cutting materials
Small
Point angle
Large
Hardened and high efficiency

cutting materials
The role of the drill guide will cause friction during drilling operation
Margin
Bad guide
Small
Margin width
Large
Good guide
Load
Jiggle
Technical Guide
Point angle
TD
11
Technical Guide
Set-up
for DRILLRUSH
Clean the pocket and put oil
Mount the drill head
Insert key into the slot head
Tighten the head by rotating
Indication
mit
mit
PP
P(1)(1)
(1)
(1)
(1)
(1) New
(2)
hange
hange
Technical Guide
+ 0.15mm
+ 0.15mm
minal
minal
al - 0.03mm
al - 0.03mm
the key clockwise
of head wear
Power
Restriction
Power
Restriction
Power
restriction
(2)
Px.1.25(2)
Px1.25
Px.1.25(2)
Power
Wear
Limit
Wear Restriction
Limit
0.2-0.3
P(1)
drilling head
drilling head
Surface Finish Declines
D
DDnominal
nominal
Ra
Ra
Ra
Maximum
(1)
(1)
(2)
(2)
(2)
Diameter
Change
Surface
Finish
Declines

Surface finish
declines
change
Surface
Finish
Declines Diameter
> >DDnominal
nominal ++ 0.15mm
0.15mm
Power
Power Rest
Rest
Px.1.25(2)
(1)
(2)
(2)
Worn-out
Ra
Vibration noise
drastically increases
<<DDnominal
0.03mm
nominal - -0.03mm
runout
Stationary runout
Vibration Noise
Drastically Increases
Max0.02mm
Max0.02mm
12
Wear Limit
Wear limit
Rotational runout
Vibration Noise
VibrationIncreases
Noise
Drastically
Drastically Increases
TD
on the pocket
New drilling head

New drilling
headhead
Worn-out
drilling
Worn-out drilling head
Technical Guide
Coolant
recommendations (Lathe)
External coolant
(up to 2xD)
Internal coolant
Dry cutting
Coolant
recommendations (Machining center)
Internal coolant
Recommended
External coolant (up to 2xD)
coolant pressure and flow rate
Coolant pressure
12
10
10
88
55
33
8xD, 12xD
5xD
3xD
1.5xD
12
12
12 16 16 20 20
20 25
Drill diameter
Drilldiameter
diameter
D (mm)
D (mm)
Drill
D(mm)
Coolant flow rate (liter/min)
12
Coolant pressure (bar)
15
Coolant flow rate

(bar)
(bar)
25
25
30
30
20
20
10
10
(liter/min)
(liter/min)
flow
rate
7 12
12
12 16
16 16 20
20 20 25
25
Drill diameter
Drill diameter
DD(mm)
(mm)
D (mm)
Drill
diameter
25
Technical Guide
15
Dry cutting
TD
13
Technical Guide
Drilling
limitation
Inclined surface
Interrupted cutting
Cross hole
Recommended
procedure for long drills like 8xD, 12xD
8xD
12xD
0.5xD - 1.5xD
2~5mm from
bottom of hole
Plug
Slow rotation and

feed during entrance
to the pre-hole
Pre-hole drilling with

0.5xD -1.5xD deep
for centering
Activate the cooling

system for 2 - 3
seconds
for stationary machines
Technical Guide
TaeguTec supplies special plugs with an internal thread for coolant connections
used on lathes that can be pressed into the cavity on the back end of the shank.
TD
14
Item no.
Description
Shank diameter
Internal thread
PL-TCD-16
16
G 1/16
6102019
PL-TCD-12
6102021
PL-TCD-20
6102020
6102022
6102023
PL-TCD-25
PL-TCD-32
12
20
25
32
G 1/16
G 1/8
G 1/8
G 1/8
Continue drilling at
recommended cutting
conditions
After drilling, exit from
hole at reduced speed
and feed
Technical Guide
Drilling
with chamfer (45)

Blind hole
Through hole
Drilling
with counter boring

Blind hole
Through hole
Technical Guide
TD
15
Technical Guide
Chamfering
ring
Insert the chamfering ring on to the drill body.

The stopper must be inside the flute.
Rotate the chamfering ring counterclockwise

until stopper engages the flute edge.
Slide the chamfering ring to

the desired position.
Tighten the chamfering ring and clamp

the drill head.
When the chamfering ring is clamped correctly, the drill flute will be aligned
Technical Guide
with the chamfering ring flute.
TD
16
Technical Guide
Stable
machining
Recommended
3xD
5xD
If possible, always use a short holder.

If not, reduce the cutting speed to
minimize vibration.
Mount the chamfering ring as close as

possible to the drill shank when drilling
a through hole.
For better insert life, apply external

and internal coolant to the insert.
When mounting the chamfering ring, please

ensure that it does not block the coolant.
Technical Guide
More than
1mm
TD
17
Technical Guide
Chamfering
ring designation - DRILLRUSH
Technical Guide
Designation
TD
18
TCD 130-134-16T3/S0-3D
135-139-16T3/S0-3D
140-144-16T3/S0-3D
145-149-16T3/S0-3D
150-159-20T3/S0-3D
160-169-20T3/S0-3D
170-179-20T3/S0-3D
180-189-25T2/S0-3D
3D
190-199-25T2/S0-3D
200-209-25T2/S0-3D
210-219-25T2/S0-3D
220-229-25T2/S0-3D
230-239-32T2/S0-3D
240-249-32T2/S0-3D
250-259-32T2/S0-3D
TCD 100-104-16T3/S0-5D
105-109-16T3/S0-5D
110-114-16T3/S0-5D
115-119-16T3/S0-5D
120-124-16T3/S0-5D
125-129-16T3/S0-5D
130-134-16T3/S0-5D
135-139-16T3/S0-5D
140-144-16T3/S0-5D
145-149-16T3/S0-5D
150-159-20T3/S0-5D
5D
160-169-20T3/S0-5D
170-179-20T3/S0-5D
180-189-25T2/S0-5D
190-199-25T2/S0-5D
200-209-25T2/S0-5D
210-219-25T2/S0-5D
220-229-25T2/S0-5D
230-239-32T2/S0-5D
240-249-32T2/S0-5D
250-259-32T2/S0-5D
CFR designation
CFR D130-A45
CFR D135-A45
CFR D140-A45
CFR D145-A45
CFR D150-A45
CFR D160-A45
CFR D170-A45
CFR D180-A45
CFR D190-A45
CFR D200-A45
CFR D210-A45
CFR D220-A45
CFR D230-A45
CFR D240-A45
CFR D250-A45
CFR D100-A45
CFR D105-A45
CFR D110-A45
CFR D115-A45
CFR D120-A45
CFR D125-A45
CFR D130-A45
CFR D135-A45
CFR D140-A45
CFR D145-A45
CFR D150-A45
CFR D160-A45
CFR D170-A45
CFR D180-A45
CFR D190-A45
CFR D200-A45
CFR D210-A45
CFR D220-A45
CFR D230-A45
CFR D240-A45
CFR D250-A45
min
19
19
21
22
23
24
26
27
29
30
32
33
35
36
38
28
29
31
32
33
34
36
37
38
39
41
43
46
48
51
53
56
58
61
63
66
max
19
20
22
23
23
25
28
30
33
36
39
42
45
48
51
28
30
33
35
45
40
43
43
48
48
53
58
63
68
73
78
79
84
89
94
99
Technical Guide
Chamfering
ring designation - DRILLRUSH
Designation
CFR D100-A45
CFR D105-A45
CFR D110-A45
CFR D115-A45
CFR D120-A45
CFR D125-A45
CFR D130-A45
CFR D135-A45
CFR D140-A45
CFR D145-A45
CFR D150-A45
CFR D160-A45
CFR D170-A45
CFR D180-A45
CFR D190-A45
CFR D200-A45
CFR D210-A45
CFR D220-A45
CFR D230-A45
CFR D240-A45
CFR D250-A45
CFR D120-A45
CFR D125-A45
CFR D130-A45
CFR D135-A45
CFR D140-A45
CFR D145-A45
CFR D150-A45
CFR D160-A45
CFR D170-A45
CFR D180-A45
CFR D190-A45
CFR D200-A45
CFR D210-A45
CFR D220-A45
min
45
49
49
53
53
57
57
61
61
65
65
69
73
77
81
85
89
93
97
101
105
87
90
93
96
99
102
105
111
117
123
129
135
141
147
max
58
62
66
70
74
78
82
84
88
92
96
103
111
118
126
134
142
150
158
166
174
121
127
133
137
143
149
155
166
178
189
201
213
225
237
Technical Guide
TCD 100-104-16T3/S0-8D
105-109-16T3/S0-8D
110-114-16T3/S0-8D
115-119-16T3/S0-8D
120-124-16T3/S0-8D
125-129-16T3/S0-8D
130-134-16T3/S0-8D
135-139-16T3/S0-8D
140-144-16T3/S0-8D
145-149-16T3/S0-8D
150-159-20T3/S0-8D
8D
160-169-20T3/S0-8D
170-179-20T3/S0-8D
180-189-25T2/S0-8D
190-199-25T2/S0-8D
200-209-25T2/S0-8D
210-219-25T2/S0-8D
220-229-25T2/S0-8D
230-239-32T2/S0-8D
240-249-32T2/S0-8D
250-259-32T2/S0-8D
TCD 120-124-16S0-12D
125-129-16S0-12D
130-134-16S0-12D
135-139-16S0-12D
140-144-16S0-12D
145-149-16S0-12D
150-159-20S0-12D
12D
160-169-20S0-12D
170-179-20S0-12D
180-189-25S0-12D
190-199-25S0-12D
200-209-25S0-12D
210-219-25S0-12D
220-229-25S0-12D
CFR designation
TD
19
Technical Guide
Chamfering
ring designation - TOPDRILL and T-DRILL
L
TOPDRILL
TOP
Technical Guide
3D
TD
20
3140-20T2-05
3145-20T2-05
3150-20T2-05
3155-20T2-05
3160-20T2-05
3165-25T2-06
3170-25T2-06
3175-25T2-06
3180-25T2-06
3185-25T2-06
3190-25T2-06
3195-25T2-07
3200-25T2-07
3205-25T2-07
3210-25T2-07
3215-25T2-07
3220-25T2-07
3225-25T2-08
3230-25T2-08
3235-25T2-08
3240-25T2-08
3245-25T2-08
3250-25T2-08
T-DRILL
CFR designation
TDR 3125-20T2-05
3130-20T2-05
3135-20T2-05
3140-20T2-05
3145-20T2-05
3150-20T2-05
3155-25T2-06
3160-25T2-06
3165-25T2-06
3170-25T2-06
3175-25T2-06
3180-25T2-06
3185-25T2-06
3190-25T2-06
3195-25T2-06
3200-25T2-06
3205-25T2-06
3210-25T2-06
3215-25T2-07
3220-25T2-07
3225-25T2-07
3230-25T2-07
3235-25T2-07
3240-25T2-07
3245-25T2-07
3250-25T2-07
CFR D125-A45
CFR D130-A45
CFR D135-A45
CFR D140-A45
CFR D145-A45
CFR D150-A45
CFR D160-A45
CFR D160-A45
CFR D170-A45
CFR D170-A45
CFR D180-A45
CFR D180-A45
CFR D180-A45
CFR D190-A45
CFR D190-A45
CFR D200-A45
CFR D200-A45
CFR D210-A45
CFR D210-A45
CFR D220-A45
CFR D220-A45
CFR D230-A45
CFR D230-A45
CFR D240-A45
CFR D240-A45
CFR D250-A45
min
16
16
17
17
18
18
19
19
21
22
23
23
24
25
25
26
27
27
28
29
29
30
31
31
32
33
max
16
16
18
18
19
19
21
21
24
24
27
26
29
29
32
32
35
35
38
38
41
41
44
44
47
47
Technical Guide
Chamfering
ring designation - TOPDRILL and T-DRILL
L
TOPDRILL
TOP
4D
4140-20T2-05
4145-20T2-05
4150-20T2-05
4155-20T2-05
4160-20T2-05
4165-25T2-06
4170-25T2-06
4175-25T2-06
4180-25T2-06
4185-25T2-06
4190-25T2-06
4195-25T2-07
4200-25T2-07
4205-25T2-07
4210-25T2-07
4215-25T2-07
4220-25T2-07
4225-25T2-08
4230-25T2-08
4235-25T2-08
4240-25T2-08
4245-25T2-08
4250-25T2-08
T-DRILL
CFR designation
TDR 4125-20T2-05
4130-20T2-05
4135-20T2-05
4140-20T2-05
4145-20T2-05
4150-20T2-05
4155-25T2-06
4160-25T2-06
4165-25T2-06
4170-25T2-06
4175-25T2-06
4180-25T2-06
4185-25T2-06
4190-25T2-06
4195-25T2-06
4200-25T2-06
4205-25T2-06
4210-25T2-06
4215-25T2-07
4220-25T2-07
4225-25T2-07
4230-25T2-07
4235-25T2-07
4240-25T2-07
4245-25T2-07
4250-25T2-07
CFR D125-A45
CFR D130-A45
CFR D135-A45
CFR D140-A45
CFR D145-A45
CFR D150-A45
CFR D160-A45
CFR D160-A45
CFR D170-A45
CFR D170-A45
CFR D180-A45
CFR D180-A45
CFR D180-A45
CFR D190-A45
CFR D190-A45
CFR D200-A45
CFR D200-A45
CFR D210-A45
CFR D210-A45
CFR D220-A45
CFR D220-A45
CFR D230-A45
CFR D230-A45
CFR D240-A45
CFR D240-A45
CFR D250-A45
min
25
25
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
max
26
26
30
30
34
34
37
37
41
41
45
44
48
48
52
52
56
56
60
60
64
64
68
68
72
72
Technical Guide
TD
21
Technical Guide
Maximum
runout for H-DRILL
Rotational runout
Stationary runout
Max0.02mm
H-DRILL
Max0.02mm
Recommended external coolant supply
: Bad
Unstable
: Good
: Excellent
drilling conditions
TaeguTec recommends 30 - 40% reduction of feed when drilling on:

Cross
hole
Slope-exit
Stacked
plates
Slopeentrance
Technical Guide
Maximum slope
for drilling
TD
22
Solid carbide drills should

NOT be used to enlarge
a pre drilled hole
Technical Guide
Stable
drilling with low cutting force

4500
4500
3500
3500
2500
2500
1500
1500
H-DRILL
500
500
-500
-500
H-DRILL
Competitor
Thrust force
Moment
Thrust force
Moment
- Drill size : 12.0mm

- Material : SAE 4140
- Speed : 100(m/min)
- feed
: 0.25(mm/rev)
- Depth : 60(mm)
- Internal coolant supply, through hole
Recommended
coolant pressure and volume
50
20
40
16
30
12
20
10
4
3
10
15
20
Tool diameter d(mm)

Required coolant pressure
Optimum pressure
Good pressure
Minimum pressure
Required coolant volume

Optimum volume
Good volume
Minimum volume
Technical Guide
Coolant volume V(l/min)
Coolant pressure P(bar)
60
TD
23
Technical Guide
Regrinding
instructions
H-DRILL
Clamping
- Set up the drill in a collet chuck the total run out must not
exceed 0.02mm
0.02mm
Technical Guide
TD
24
25 - 3
0
Grinding for 2nd clearance angle
- Set the drill for 2nd clearance angle (25 - 30)

- Grind the 2nd clearance faces of both
cutting edges one by one in order to
make the intersection between the
1st and 2nd clearance parallel with
cutting edge
17
10
-
- Set the drill for point angle (140) and

1st clearance angle (10-17)
- Keep the cutting edge in the horizontal plane
- Grind the 1st clearance angle to a depth of
0.02 - 0.03mm, try spark-out 2 - 3 times
to keep the lip height within 0.02mm
when finishing
20
Grinding for 1st clearance angle
Technical Guide
30 - 50
50
-7
H-DRILL
30 - 50
0.05 - 0.25
- Keep workhead horizontal

- Using height gauge, keep two corners of
cutting edge horizontal
- Rotate the drill to 50- 70 to keep the
chisel edge vertical
- Set wheel location for thinning to 30- 50
with reference to drill axis
- Edge part of thinning must be away from
drill center by 0.04 - 0.07mm
Thinning
Sharp corner
Honing
0.04 - 0.07
Negaland
- After making negaland as shown,

finish with diamond hand lapper
Rake
25
Relief
Negaland width
- SHO, SHD : 0.03 - 0.08mm
- BHD : 0.06 - 0.08mm
Tool life can be affected by the surface roughness of negaland
- Use very fine hand stone (#1500)
- Make uniform width of negaland
Check point
- Is there any defect in cutting edge?

- Is the negaland fine and uniform?
- Recommend wet grinding
- Diamond wheel: 250 - 400mesh

- Diamond file: 140mesh
- Diamond hand lapper: 800 - 1500mesh
Technical Guide
- Is the lip height within 0.02mm?
Recommendation
TD
25
Technical Guide
Multi-function
system
- Drilling, boring and turning with one tool

- Short set-up and cycle time
- Minimized tool positions and reduced tooling cost
TOPCAP
Application
Conventional
Drilling
Face &
external turning
Boring
New application
Drilling
Boring
Technical Guide
Face
turning
TD
26
Grooving
External
turning
Technical Guide
Technical
information
For turning
Insert positioning
- Cutting edge for drilling should be positioned
in the center of tool body.
TOPCAP
Drilling
Cutting edge for drilling
Correct
Correct
Wrong
Coolant pressure
- Pressure must be above 2 bar in 3xD drills, regardless of drilling diameter.
(Optimal pressure is above 5 bar)
Optimization of chip shape
- Material with low carbon content (low carbon steel / low carbon alloy steel)
High speed machining is recommended to make the chips thinner as many problems
are caused by thick chips
- Material with medium to high carbon content (carbon steel / alloy steel)
If too tight? Increase speed if the speed is slow or reduce feed
If too loose? Reduce speed if the speed is high or increase feed
Set-up
- Please check formation of core and its size after drilling
3mm to 6mm depth and diameter. Core should be within 0.15 - 0.45mm.
Core
- If a core does not appear,

It can cause breakage of insert and vibration when drilling or turning
- If the size of core is over the recommended limit.
It will cause overload and vibration
/2
Technical Guide
Please adjust Y-axis of tool body by using clamping unit if it is available

or reverse the tool body 180 and fix it into a turret to check the core again
if clamping unit is not available.
TD
27
Technical Guide
Chip
control range
Drilling
TOPCAP
Feed (mm/rev)
Alloy steel (AISI: 4140, 220BHN), Vc=120m/min
0.15
0.10
0.08
0.12
0.11
0.13
0.13
0.13
0.13
0.13
0.09
0.06
0.04
0.02

8 10 12 14 16 20 25 32
Diameter of tool (mm)
Turning
D.O.C (mm)
Carbon steel (220BHN), Vc=150m/min

5.5
4.5
3.5
3.0
2.5
2.0
1.5
XCMT 0401
XCMT 0803
XCMT 0502
XCMT 10T3
XCMT 0602
XCMT 1304
XCMT 0703
XCMT 1705
1.0
0.5
0.2
0.02 0.05 0.1
Technical Guide
Radial
TD
28
0.15
0.2
0.25 0.3 0.35
0.4
Feed (mm/rev)
adjustment (Off-center drilling)

Radial adjustment is dependent on drill diameter
Holder
TCAP 08 TCAP 10 TCAP 12 TCAP 14 TCAP 16 TCAP 20 TCAP 25 TCAP 32 -
Drill dia.
8
10
12
14
16
20
25
32
Dmin
7.86
9.82
11.82
13.80
15.76
19.80
24.80
31.80
Dmax
8.35
10.60
12.60
14.60
16.50
20.60
25.80
33.00
Technical Guide
Application
Substitute the existing solid drill, boring bar and lathe turning holder, the TOPCAP has been
purposely designed to fulfill multi-function machining from drilling to lathe operations.
It is capable of handling various grooving operations by adding a set of uniquely designed
inserts and holders.
External grooving
External turning
Recommended
Internal grooving
TOPCAP
Internal turning
cutting conditions
Feed (mm/rev)
Chip control range for XCMT-GV

0.3
- Grooving
- Material :
SAE4140 (220BHN),
V=120m/min)
0.25
0.2
0.15
0.1
0.08
0.06
0.04
0.02
XCMT XCMT XCMT XCMT XCMT XCMT XCMT

05-GV 06-GV 07-GV 08-GV 10-GV 13-GV 17-GV
Technical Guide
TD
29
Technical Guide
Setting
instructions for TBTA 3... / 5... / 7... / 9...series

Setting the diameter when indexing and replacing inserts
T-DEEP
Adjust screw
Head shank
Outer cartridge & lock screw
Inner cartridge & lock screw
Center cartridge & lock screw
Guide pad & lock screw
Sub guide pad & lockscrew
Guide pad protector & lock screw
STEP 1: Slide the Guide Pad forward as shown in the diagram

- locate the lock screw as shown and tighten
STEP 2: Loosen the adjust screws and the lock screw of the outer cartridge
STEP 3: Firmly push the outer cartridge toward the center of the head
STEP 4: Slightly tighten the lock screw and adjust the diameter with the two adjust screws
STEP 5: When adjustment is completed, firmly tighten the lock screw
Replacing inserts:
- Clean insert pockets carefully and remove even the smallest foreign particles from insert pocket.
Fasten insert securely in the cartridge and ensure it is completely seated.
Technical Guide
Replacing guide pad:

- Guide pad pockets are precisely produced and are back tapered, therefore the guide pads
may be reversed and used again when excessive wear occurs on the corner.
TD
30
Guide pads are ground to size for immediate use.

Note:
- Although lock screws have been treated with an anti-friction lubricant, please re-apply a suitable
anti-friction lubricant regularly to avoid "lock-up".
Technical Guide
Cartridge
style drill head diameter setting instruction
In the final inspection, the drill head diameter is set and inspected with a master insert.
However, the inserts in the market have a tolerance fluctuation so each time you change
or index the insert, the diameter must be adjusted as per the following method.
T-DEEP
a) Remove the inner cartridge to avoid interference with the guide screw.
b) The dimensional guide pad must be slid forward to measure the diameter.

Loosen the lock screw and slide the guide pad forward

Retighten the lock screw at the measuring position
c) Measure the diameter with a micrometer.
We recommend setting the tool diameter at h8 tolerance to the cutting diameter.
If the diameter is incorrect, go to step d) below.
If it's correct, go to step e) below.
d) Adjust the outer cartridge
First loosen the lock screw of the outer cartridge and then tighten it slightly
Proceed to adjust the diameter, using the 2 adjust screws
and measure with a micrometer

When set to the size, retighten the lock screw.

Recheck the diameter with a micrometer. If it is still out of tolerance,
repeat the procedure from the step
Note : When a corner change is made on the insert, it must be adjusted to
correct size or damage can be caused to the head or workpiece material.
f ) Replace the inner cartridge and tighten the lock screw.

Note : Please check all the lock screws are firmly tightened as
they may come loose if vibration occurs during drilling. material.
Technical Guide
e) Slide the dimensional guide pad back to the original position and
tighten the lock screw.
TD
31
Technical Guide
Workpiece
rotating system
- Should be applied only when the workpiece and the tool axis are in line.
- Better result is expected for hole straightness and wear-resistance of the guide bush
compared to tool rotating system.
- Keep the alignment between guide bush and spindle within 0.02 mm.
Workpiece rotating
Guide bush
Up to 0.02mm
Tool
Tool non-rotating
rotating system
- Can be applied when the workpiece and the tool axis are not in line.
- Keep the alignment between guide bush and spindle within 0.02 mm.
Tool rotating
Guide bush
Up to 0.02mm
Workpiece non-rotating
Technical Guide
Coolant
TD
32
management
Coolant temperature
- The suitable coolant temperature is 30 to 40C (90 - 100F ).
- If it exceeds this temperature, the coolant will deteriorate which will cause short tool life
and poor surface finish.
Coolant filtration
- The coolant must be filtered in order to protect the guide pads and the surface finish.
Using water-soluble coolant
- The concentration of water-soluble coolant is recommended to be around 10%
(dilution rate 1/10) in order to protect the guide pads.
T-DEEP
Technical Guide
Recommended
coolant volume & pressure

(
Coolant Volume
Single tube system
( L/min
)
(
)
((
))
Coolant volume
(L/min)
((
)
Coolant pressure
(kg) f/cm2)
Small diameter
Coolant pressure
(kgf/cm2)
45
40
35
30
25
20
15
10
5
r
e
t
e
m
50
ll dia
100 150 200 250 300 350

Diameter (mm)
Coolant Volume
Coolant
volume
L/min
(L/min)
500
400
Coolant Volume
300
L/min
200
100
Sma
Coolant pressure
(kgf/cm2)
100
80
60
40
20
10
20
30
Coolant Volume
Volume
Coolant
L/min
L/min
40
50
Diameter (mm)
G.P.M(Volume)
Coolant Volume
Volume
Coolant
L/min
L/min
Double tube system

Coolant volume
(L/min)
((
))
)
((
Coolant pressure
(kg) f/cm2)
Coolant pressure
(kgf/cm2)
10
G.P.M(Volume)
Coolant
Coolant Volume
Volume
L/min
L/min
7.5
5
2.5
Small diameter
G.P.M(Volume)
G.P.M(Volume)
eter
diam
Coolant volume
(L/min)
200
15
150
10
100
50
10
20 30
40
50
50 60 70
Diameter (mm)
Coolant
Coolant Volume
Volume
L/min
L/min
100
Coolant volume
(L/min)
800
700
600
500
400
300
200
100
0
150
200
Diameter (mm)
Technical Guide
ll
Sma
Coolant pressure
(kgf/cm2)
20
Coolant
volume
Coolant Volume
L/min
(L/min)
1800 T-DEEP
1600
1400
1200
1000
800
600
400
200
TD
33
Technical Guide
Recommended
power(kw) & thrust force
Single tube system

Power
PC (kW)
140
120
100
Alloy steel(HB300)
V=100m, f=0.25mm
100
80
60
Carbon steel(HB200)
V=70m, f=0.25mm
20
0
50
40
Carbon steel(HB200)
V=100m, f=0.25mm
20
100 150 200 250 300 350
Diameter (mm)
T-DEEP
Alloy steel(HB300)
V=100m, f=0.25mm
80
60
40
Thrust force
F f (kN)
120
50
100 150 200 250 300 350
Diameter (mm)
Double tube system

PC (kW)
100
90
80
70
60
50
40
30
20
10
0
Power
Alloy steel(HB300)
V=100m, f=0.25mm
Carbon steel(HB200)
V=70m, f=0.25mm
0
50
Cutting speed Vc(m/min)
Technical Guide
Cutting
100 150 200 250 300 350
Diameter (mm)
F f (kN)
100
90
80
70
60
50
40
30
20
10
0
Thrust force
Alloy steel(HB300)
V=100m, f=0.25mm
Carbon steel(HB200)
V=100m, f=0.25mm
0
50
100 150 200 250 300 350
condition and chip form

Center Inner Peripheral
- Diameter: 30.00
- Material :
Low alloy steel,
AISI4340
110
90
70
Center
50
0.10
0.15
0.20 feed (mm/rev)
From left to right in each box the order is center, inner and peripheral chip.
TD
34
Diameter (mm)
Inner
Peripheral
Technical Guide
Grades
combination for ISO applications

Grades
10
15
20
ISO range
25
30
TB20X
35
40
T-DEEP
TB25X
TB25X
TB33X
TB27X
TB27X
TB27X
Put a request coating no. at the end of grade

TB__3 : TiAlN coated
TB__4 : TiCrAlN coated
Deep
hole drilling systems
Single tube system
Double tube system
Technical Guide
TD
35
Technical Guide
Calculation
guidelines
Application: BTA & BTS type

Drill dia:
12.6 - 65.0mm
Hole tolerance: IT9
Surface finish: Ra 2m
Coolant:
Neat or soluble oil
T-DEEP
Min hole dia
Nominal drill dia
Max hole dia
Bushing
h6 Tolerance on drill head
} Oversize of hole
G6 Tolerance guide bush
Nominal drill dia = Min hole dia + 2/3 X (Max hole dia - Min hole dia)
Max hole dia - Tool dia>0.05mm
Finish ground to the desired diameter to tolerance ISO h6.
Normally the drill diameter is set at the lower limit plus (+) two thirds (2/3) of the tolerance.
G6 tolerance (for guide bush)

Guide bush dia (mm)
Technical Guide
36
Drill dia (mm)
Tolerance (mm)
+0.007 - +0.020
18.01-30.0
-0.013 - 0
+0.006 - +0.017
30.01-50.0
+0.009 - +0.025
50.01-65.0
TD
Tolerance (mm)
10.01-18.0
18.01-30.0
Pilot
h6 tolerance (for drill dia)

10.01-18.0
30.01-50.0
50.01-65.0
+0.010 - +0.029
-0.006 - 0
-0.016 - 0
-0.019 - 0
hole size
Tool dia. (mm)
Pilot hole tolerance
Pilot hole depth (mm)
39.01-45.00
H8
Min. 12.5
30.00-39.00
45.01-57.00
57.01-69.00
H8
H8
H8
Min. 10.0
Min. 15.0
Min. 17.5
Technical Guide
volume for HFD
Coolant flow rate (l/min)
Coolant
60
55
50
45
40
35
30
25
20
15
T-DEEP
25
L/D
Drilling
15
14
13
12
11
10
9
8
7
6
5
30
35
40
45
50
55
60
65
70
Drill diameter (mm)
depth depends on diameter
30.00
31.00
33.00
36.00
39.00
-30.99
-32.99
-35.99
-38.99
-42.99
43.00
47.00
-46.99
-52.99
53.00
61.00
-60.99
-69.99
Drill dia.(mm)
Insert
& guide pad
Tool dia. (mm)
Insert
Inner
NPMT 06504 RG
NPMT 06504 RG
NPMT 06504 RG
NPMT 0804 RG
NPMT 0804 RG
NPMT 0804 RG
NPMT 09504 RG
NPMT 09504 RG
NPMT 09504 RG
NPMT 12504 RG
Center
NPMT 06504 LG
NPMT 0804 LG
NPMT 0804 LG
NPMT 0804 LG
NPMT 09504 LG
NPMT 09504 LG
NPMT 09504 LG
NPMT 12504 LG
NPMT 12504 LG
NPMT 12504 LG
Guide PAD
PAD-GO07CD
PAD-GO07CD
PAD-GO07CD
PAD-GO08CD
PAD-GO08CD
PAD-GO10CD
PAD-GO10CD
PAD-GO10CD
PAD-GO12CD
PAD-GO12CD
Technical Guide
30.00-33.00
33.01-36.00
36.01-39.00
39.01-42.00
42.01-45.00
45.01-48.00
48.01-51.00
51.01-57.00
57.01-63.00
63.01-69.00
Outer
NPMT 06504 RG
NPMT 06504 RG
NPMT 0804 RG
NPMT 0804 RG
NPMT 0804 RG
NPMT 09504 RG
NPMT 09504 RG
NPMT 09504 RG
NPMT 12504 RG
NPMT 12504 RG
TD
37
Technical Guide
Reamer
flutes
Straight flutes
Used mainly for blind holes, usually
have a positive rake on the leading
chamfer. The chips can flow freely
when flushed out.
TM-REAM
Left-hand
Used only for through holes.
The left-hand flute pushes the chips forward.
They do not flow along the flutes and do not damage surface quality.
The helical flute operation is more stable than that of the straight flute.
Therefore, it has less tendency to vibrate.
Left-hand reamers should be used for interrupted and irregular holes.
Lead
geometry parameters code key
When choosing a reamer, it is important to select a lead geometry which covers the reaming allowance.
bb
Lead code
a(mm)
b(mm)
Lead code
25
1.07
30
0.5
45
45
Technical Guide
Reaming
38
0.5
0.75
1.85
a(mm)
90
45
75
0.2
0.15
b(mm)
Specially tailored (undesignated)
allowance (Based on diameter)
Reaming allowance is the stock material which should be removed by reaming.

It is recommended to leave different reaming allowances depending on the workpiece material
and the pre-hole quality. Pre-hole should be smooth and straight, without deep scratches on it.
Material
Hole (mm)
Steel and cast iron
Aluminum and brass
TD
0.5
aa
<9.5
9.5-11.5
11.5-13.5
13.5-16
16-32
>32
0.07-0.10
0.07-0.15
0.10-0.20
0.10-0.30
0.10-0.30
0.20-0.40
0.07-0.10
0.10-0.15
0.15-0.25
0.20-0.30
0.20-0.40
0.20-0.50
Technical Guide
Assembly
TM-REAM
720
B8: 12-14N m
B7: 10-12N m
B6: 8-10N m
First assembly
- Clean the toolholder pocket (Fig. )
- Clean the reamer head clamping cone
- Insert the clamping screw into the holder and rotate it 2-3 turns in a clockwise direction (Fig. )
- Clamp the reaming head on the screw. Please note that it can be assembled only in a specific
position relative to the screw (rotate the head until locating the correct position) (Fig. )
- Manually rotate the reaming head until it sits firmly in the pocket
Tighten with the special key: 12-14 Nm (the toolholder should be clamped into an adapter) (Fig. )
- Make sure there is no face gap between the toolholder and the reaming head (Fig. )
Technical Guide
Indexing
- Release the reaming head with the key, turning in a counter-clockwise direction until it rotates freely
- Rotate by hand another one turn
- Remove the reamer head from the tool. The clamping screw should remain inside!!!
- Clean the pocket of the toolholder (Fig. )
- Clean the cone on the reamer head
- Clamp the reaming head on the screw. Please note that it can be assembled only in one position
relative to the screw (rotate the head until locating the correct position) (Fig. )
- Manually rotate the reaming head. In the beginning it should rotate without the screw and then
(after 1/6 of a turn) it should engage with the screw. Rotate until it sits firmly in the pocket
If the screw is rotating together with the reaming head from the beginning,
remove the reaming head and open the screw another one turn
- Tighten with the special key: 12-14 Nm (the toolholder should be clamped into an adapter) (Fig. )
- Make sure that there is no face gap between the toolholder and the reaming head (Fig. )
TD
39
Technical Guide
Bore
types
Through hole coolant

A reamer body for a through hole includes coolant hole
outlets located behind the insert, which direct the chips
forward to prevent scratching the hole surface.
Moreover, extra holes are located behind the pads in order to
convey lubricant and reduce the friction between the pads
and the holes surface.
Blind hole coolant
Technical Guide
For blind hole applications the coolant outlet is located

at the front end of the tool. The blind hole causes the
coolant with the chips to flow backwards.
TD
40
TB-REAM
Technical Guide
Front
angles and cutting geometries
4 standard lead angles are available:

Lead
L (mm)
1.3
l (mm)
Use
15
15 3
15 3
3
30 3
30 3
30 3
0.5
L
L
L
L
L
L
I
I
I
0.55
0.6
Universal use Ideal6for

6
high speed cutting 6
conditions
12
12
12
Suitable for aluminum and brass
30
30 3
30 3
3
D
High surface quality at

lower cutting conditions
0
0
0
L
L
L
75
75
75
C
I
I
I
0.2
L
L
L
I
I
I
Geometry for blind hole and

low feed rates
L
15 3 standard cutting angles are available:
3
I
Lead
Angle ()
30 3
00
I
06
L
12
30
Use
For cast iron applications
General use
12
For stainless steel and aluminum
Technical Guide
75
TB-REAM
TD
41
Technical Guide
Insert
indexing
TB-REAM
- Rotate the adjustment screws

1 turn counter-clockwise
(CCW).
Setting
- Rotate the clamping screw CCW

from the top and or clockwise
from the bottom,turning

both sides simultaneously.

- Remove the insert. Clean the insert

and the pocket. Place the sharp
edge on the outer position.
- Press the insert against the back
stopper and the two adjustment pins.
Tighten the clamping wedge by
rotating the clamping screw CW
from the top or CCW from the bottom.
process
There are two optional setting mechanisms: a comparison micrometer and a setting device.
Comparison micrometer with dial gauge
- Low cost solution and readily available
for small workshops
- Prone to damage the cutting edge therefore
not recommended
Setting device, located between centers
- Shorter setting time
- Modular system
- Higher accuracy
- No risk of damaging the cutting edge
Technical Guide
TaeguTec designation: TB-SETTING L450
TD
42
Using a comparison micrometer

- Set the micrometer to the correct diameter using
the precision blocks.
- Adjust the frontal diameter and back taper by
turning the adjustment screw C.W.
The frontal diameter should be larger than the
rear diameter by approximately 0.015 mm.
Using a setting device

- TaeguTec is offering a mechanical setting device.
It enables an easy, quick and accurate adjustment.
- Due to its modular construction, it can be used for
standard as well as for special and more
complicated reamer adjustments.
Technical Guide
Using
a setting device
TB-REAM
Place the reamer between fixtures

centering pins
Use the pad as a zero reference to

set the indicators to zero
Tighten the adjustment screws in

a clockwise direction
Rotate and position the insert against

indicators
0
Adjust the frontal side of insert to

+15/20 microns
+15/+20
+5/+10
0
Adjust the back side of insert to

+5/10 microns
Technical Guide
TD
43
Technical Guide
Hole
tolerance
Technical Guide
Diameter
D(mm)
TD
44
Tolerance (m)
>D
B10
+180
+140
C9
C10
D8
D9
D10
E7
E8
E9
F6
F7
F8
G6
G7
+85 +100
+60 +60
+34
+20
+45
+20
+60
+20
+24
+14
+28
+14
+39
+14
+12
+6
+16
+6
+180 +100 +118

+140 +70 +70
+48
+30
+60
+30
+78
+30
+32
+20
+38
+20
+50
+20
+18
+10
10
+208 +116 +138

+150 +80 +80
+62
+40
+76
+40
+98
+40
+40
+25
+47
+25
+61
+25
10
14
14
18
+220 +138 +165

+150 +95 +95
+77
+50
+93 +120
+50 +50
+50
+32
+59
+32
18
24
24
30
+244 +162 +194

+160 +110 +110
+98 +117 +149

+65 +65 +65
+61
+40
+73
+40
30
40
+270 +182 +220

+170 +120 +120
40
50
+280 +192 +230

+180 +130 +130
+119 +142 +180

+80 +80 +80
+75
+50
50
65
+310 +214 +260

+190 +140 +140
65
80
+320 +224 +270

+200 +150 +150
+146 +174 +220

+100 +100 +146
H6
H7
+20
+6
+8
+2
+12
+2
+6
0
+10
0
+22
+10
+28
+10
+12
+4
+16
+4
+8
0
+12
0
+22
+13
+28
+13
+35
+13
+14
+5
+20
+5
+9
0
+15
0
+75
+32
+27
+16
+34
+16
+43
+16
+17
+6
+24
+6
+11
0
+18
0
+92
+40
+33
+20
+41
+20
+53
+20
+20
+7
+28
+7
+13
0
+21
0
+89 +112
+50 +50
+41
+25
+50
+25
+64
+25
+25
+9
+34
+9
+16
0
+25
0
+90 +106 +134

+60 +60 +60
+49
+30
+60
+30
+76
+30
+29
+10
+40
+10
+19
0
+30
0
Technical Guide
Hole
tolerance
Tolerance (m)
H8
H9
H10 JS6
JS7
K6
K7
M6
M7
N6
N7
P6
P7
R7
S7
T7
U7
X7
+14
0
+25
0
+40
0
0
-6
0
-10
-2
-8
-2
-12
-4
-10
-4
-14
-6
-12
-6
-16
-10
-20
-14
-24
-18
-28
-20
-30
+18
0
+30
0
+48
0
+2
-6
+3
-9
-1
-9
0
-12
-5
-13
-4
-16
-9
-17
-8
-20
-11
-23
-15
-27
-19
-31
-24
-36
+22
0
+36
0
+58
4.5 7.5
0
+2
-7
+5
-10
-3
-12
0
-15
-7
-16
-4
-19
-12
-21
-9
-24
-13
-28
-17
-32
-22
-37
-28
-43
+27
0
+43
0
+70
5.5
0
+2
-9
+6
-12
-4
-15
0
-18
-9
-20
-5
-23
-15
-26
-11
-29
-16
-34
-21
-39
-26
-44
-33
-54
-46
-67
-33
-54
-40
-61
-56
-77
-39
-64
-51
-76
-45
-70
-61
-86
+2
+84
6.5 10.5
-11
0
+6
-15
-4
-17
0
-21
-11
-24
-7
-28
-18
-31
-14
-35
-20
-41
-27
-48
+3
8 12.5
-13
+7
-18
-4
-20
0
-25
-12
-28
-8
-33
-21
-37
-17
-42
-25
-50
-34
-59
+4
-15
+9
-21
-5
-24
0
-30
-14
-33
-9
-39
-26
-45
-21
-51
-30
-60
-42
-72
-55 -76
-85 -106
-32
-62
-48
-78
-64 -91
-94 -121
+33
0
+52
0
+39
0
+62 +100
0
0
+46
0
+74 +120
9.5 15
0
0
-33
-51
-38
-56
Technical Guide
TD
45
Trouble Shooting
Problem
Abnormal
insert
wear
Image
Indexable Drill
Cause
Solution
- Incorrect cutting conditions
- Reset as per recommended cutting condition
- Incorrect insert application
- Re-index by insert geometry &

grade as per recommended insert tables
- Lack of cutting fluid
- Check for sufficient cutting fluid supply

- Check for sufficient density of cutting fluid supply
- Change to internal coolant supply when
external coolant supply is finished
- Check direction of external coolant supply
- Insufficient insert application - Change inserts

Chipping
- Built-up-edge
- Increase cutting speed or change insert geometry
- Irregular surface
- Decrease feed when drilling on the workpiece
- Weak machine set-up
- Select a sufficient powered machine
- Unstable fixture
- Change to a stronger clamping fixture

- Check for sufficient density of cutting fluid supply
- Change to internal coolant supply when
external coolant supply is finished
- Check direction of external coolant supply
- Insufficient cutting condition - Re-index to recommended cutting conditions
Technical Guide
Vibration
TD
46
- Chipping of insert
- Change inserts
- Vibration during machining
- Check off-set
- Use after rotating drill to 180
- Using insert with

exceeded tool life
- Change insert before abrasion loss

of insert is 0.3mm
- Surface too rough
- Flatten entrance before drilling
- Using long overhang drill
- Select a shorter overhang
- Layered workpiece
- Strong fixture
- Using damaged insert
- Change tool
- Improper machine set -up
- Check machine and fixture
Trouble Shooting
Problem
Image
Core
Incorrect
hole
diameter
Poor
surface
roughness
Machine
stoppage
STOP
Indexable Drill
Cause
Solution
- Core created during

machining
- Re-index to recommended cutting conditions

- Short overhang
- Core created with workpiece

clamped into the lathe
- Check lathe set-up

- Short overhang
- Tapered holes
(expanding/decreased
hole size)
- Reset speed and feed as per recommend

cutting conditions
- Increase cutting fluid
- Check lathe set-up
- Adjust off-set in the lathe
- Tapered holes
(Different entrance &
exit hole size)
- Reset speed and feed as per recommended

cutting conditions
- Increase cutting fluid
- Short overhang
- Overlapped workpiece
(layered plate)
- Strong clamping of workpiece

- Decrease feed

- Check for sufficient density of
cutting fluid supply
- Change external coolant supply for
internal coolant supply
- Incorrect insert geometry

& grade
- Re-index by insert shape & grade as per

recommended inserts table
- Weak machine set-up
- Check machine set-up
- Reset by speed and feed as per

recommended cutting conditions
- Decrease feed
- Lack of machine torque
- Decrease the feed
- Check clamping of the insert screw

- Insert fused to the workpiece - Check cutting fluid supply
- Check cutting condition
- Incorrect insert geometry
- Re-index by insert geometry & grade as per

recommended inserts table
- Use of damaged insert
- Change insert
Chip
jamming
Technical Guide
- Bad chip control
- Check cutting fluid supply

- Change external coolant supply to
internal coolant supply
- Increase cutting fluid supply
- Decrease feed
TD
47
Trouble Shooting
Problem
Chipping
Part
Point
Image
Solid Type Drill
Cause
Solution
- Feed too high

(hardened material)
- Decrease feed
- Weak drill body
- Reduce overhang and use a center drill
- Chisel too small
- Check chisel
- Lack of honing on chisel part - Check honing
Chipping
Chipping
Cutting
edge
Edge
corner
Technical Guide
Chipping Margin
TD
48
Breakage
Body
- Unstable fixture
- Check fixture

(chipping of built-up-edge)
- Increase cutting speed and decrease feed
- Weak drill body
- Reduce overhang and decrease

cutting speed
- Lack of honing on edge part
- Check honing
- Insufficient relief angle
- Check relief angle
- Incorrect grade
- Change grade
- Unstable tool holding
- Change tool holding
- Improper grade
- Change grade
- Unstable toolholder
- Change toolholder
- Toolholder vibration
- Check clamping direction of the toolholder
- Unstable fixture
- Check fixture
in the hole entrance
- Flatten entrance and reduce feed

to 30~50%
- Incorrect margin shape
- Large back taper and small margin width
- Weak drill body
- Short overhang and use a center drill
- Unstable fixture
- Check fixture
- Wear too large
- Reduce regrinding time
- Cutting conditions too high
- Decrease cutting speed and feed
- Weak drill body
- Correct tool geometry and use

a center drill
- Unstable fixture
- Check fixture
- Wear too large &

first chipping
- Bad chip evacuation
- Change tool shape
Trouble Shooting
Problem
Part
Wear too Cutting

large
edge
Wear too Cutting

large
corner
Wear too
Margin
large
Built-up- Cutting
edge
edge
Solid Type Drill
Cause
Solution
- Incorrect speed and feed
- Reduce cutting speed and increase feed
- Incorrect relief angle
- Increase relief angle
- Incorrect grade
- Change grade
- Increase cutting fluid supply and fill fluid tank
- Wear too large
- High cutting speed

and feed
- Reduce cutting speed and increase feed
- Incorrect relief angle
- Increase relief angle
- Incorrect grade
- Change grade
- Wear too large
- Decrease cutting speed
in entrance
- Flatten entrance and reduce feed to 30~50%
- Wear too large
- Cutting speed too low
- Negarland too large
- Change to a sharper edge drill bit

(Internal coolant)
- Proper tool selection in the application?

- Good machine spindle and chuck?
- Good fixture?
- Correct cutting conditions?
- Toolholder rigidly clamped ?
- Enough cutting fluid supply?
Technical Guide
Pre check list
Image
TD
49
Trouble Shooting
Division
Dimension
Dimension
Dimension
Problem
Expanding
hole
Technical Guide
Position
TD
50
Shape
Straightness
Solution
- Incorrect speed & feed
- Increase speed and decrease feed
- Chisel wear too large
- Improper point shape
- Select correct geometry &

grind to proper dimensions
- Chuck weakness
(including chisel jiggle)
- Cutting fluid pressure too high
- Decrease cutting fluid
- Chip pecking
- Change cutting conditions
Decreasing
hole
Jiggle
Solid Type Drill
Cause
- Increase speed and increase the feed
- Margin wear too large
- Unstable fixture
- Check fixture
- Decrease feed
- Cutting rough and hard Inclined

entrance
- Flatten entrance and reduce feed to 30~50%
- Chuck weakness
- Change toolholder
- No pre hole
- Pre hole (use drill with higher point angle 5~10)
- Wear too large
- Weak drill body
- Select proper tool geometry
- Rough entrance surface
- Flatten entrance and make pre-hole
- Unstable fixture
- Check fixture
- Chip pecking
Trouble Shooting
Division
Shape
Shape
Surface
roughness
Chip
control
Jiggle
Problem
Roundness
Cylindricity
Solid Type Drill
Cause
Solution
- Insufficient relief angle
- Decrease relief angle
- Weak drill body
- Increase feed
- Margin wear too large
- Increase speed and decrease feed
- Wear too large
- Chuck weakness
- Chip pecking
- Long chip
- Increase feed and select proper

tool geometry
- Stretched chip
- Check honing size and chipping

and breakage
- Relief angle too large
- Decrease relief angle
- Weak drill body
- Chip pecking
Technical Guide
- Wear too large
TD
51
Trouble Shooting
Problem
Chips
too small
Chips
too large
Cause
- Improper cutting conditions
- Adjust speed and feed
- Chip breaker or chip breaker radius

too small and deep
- Amend chip breaker
- Faulty tool geometry
- Use correct geometry
- Misalignment of shank and spindle
- Correct misalignment
- Material variation
- Try to adjust by altering speeds and feeds
- Loose or oversize guide bushes
- Change bushing
- Poor starting conditions

(workpiece not centered)
- Center workpiece
- Improper cutting conditions
- Adjust speed and feed
- Chip breaker or chip breaker radius

too large and shallow
- Oversized guide bush or guide bush

misalignment
- Correct misalignment or change bush
- Lack of uniformity in workpiece material
- Adjust speeds & feeds or amend chip breaker
- Faulty feed mechanism

(likely to occur with hydraulic feed system)
- Consult machine builder or sales engineer
- Inncorrect carbide grade
- Check grade charts for guidelines
- Chips jamming because of inadequate

coolant supply
- Increase coolant supply
Technical Guide
Erratic
chip pattern - Pressure or incorrect tool geometry
TD
52
Stringy
chips
Solution
T-DEEP
- Correct tool geometry
- Excessive vibration due to insufficient

workpiece / tool rigidity
- Contact machine builder or tool

manufacturer
- Wrong choice of coolant
- Consult with tool manufacturer
- Under or oversized guide bushing
- Change bushing
- Incorrect tip geometry
- Lack of uniformity in workpiece material
- Adjust with speed & feed or amend chip breaker
- Faulty feed mechanism

(likely to occur with hydraulic feed system)
- Consult with machine builder or

sales engineer
- Cooling contaminated with fines
- Clean coolant
- Chemical affinity between workpiece

and carbide
- Check possibility of changing grade
- Chipped cutting edge
- Replace drill
- Feedrate too low
- Increase feed
Trouble Shooting
Problem
Carbide tip
breakage
Short
tool life
Solution
- Dull tool
- Hone cutting edges if required
- Inadequate coolant
- Check volume and pressure
- Contaminated coolant
- Check coolant
- Guide bush tolerance too tight
- Replace if necessary or undersize drill
- Tool geometry error
- Correct geometry
- Improper speed or feed
- Adjust accordingly
- Incorrect carbide grade
- Choose proper grade for material
- Worn guide bushes
- Replace guide bush
- Excessively warm coolant
- Check coolant temperature & system
- Incorrect cutting fluid
- Replace if possible
- Correct geometry
- Misalignment
- Check and adjust
- Inadequate dampening of shank causing vibration
- Provide vibration dampers
- CB too far above or below center line
- Correct chip breaker
- Faulty cutter or guide pad geometry
- Correct geometry
- Misalignment between workpiece and drill
- Workpiece deflection
- Improve clamping and rigidity
- Excessive vibration
- Contact tool or machine manufacturer
- Correct geometry
- Cutting speed too low
- Feed too light especially in hardened material
- Increase feed
- Uneven feed
- Correct feed mechanism
T-DEEP
Technical Guide
Poor
surface
finish
Cause
TD
53

Specific
dimensions
L1
D1
D1
D2
L2
Technical data
Machine type
MCT
Lathe
Vertical
Horizontal
Machine name
Power
Kw
Coolant supply
Internal
External
Coolant pressure
bar
Coolant type
Workpiece
Part
Material
Hardness
Shank type
Through
D1
L1
Blind
D2
L2
Holetolerance
D1
D2
Holetolerance
Through
D1
L1
L1
Technical Guide
Blind
L1
L2
54
TOPDRIL
T-DRILL
Through
D1
L1
Comment
Drill type
TD
Indexable Drill
1
S
Holetolerance
Blind
D2
L2
Cylindrical shank (ISO 9766)
Weldon shank
Whistle notch shank

Specific
dimensions
L1
Technical data
D1
Through
D1
1
L1
Blind
L1
S
Holetolerance
Machine type
Lathe
MCT
Vertical
Horizontal
Machine name
Power
Kw
Coolant supply
Internal
External
Coolant pressure
Coolant type
L2
bar
Workpiece
D1
D2
Through
D1
L1
L2
Cylindrical shank (ISO 9766)

S
Through
D1
L1
Shank type
Holetolerance
D1
D2
L1
Blind
D2
L2
Part
Material
Hardness
1
S
Holetolerance
Blind
D2
L2
Whistle notch shank

Cylindrical with flat type
Weldon shank
Comment
Technical Guide
Shank dia:
Shank length:
TD
55

Specific
dimensions
Technical data
AA11::
A1:
D
D11:
d:
d:
D1:
d:
LL11::
L 1:
LLSS: :
LS:
L:
L:
L:
A 1:
Workpiece
A22::
A
D1:
d:
D
D11: :
d:
d:
D2:
D22: :
D
Hole type
Blind hole
Through hole
Coating
L1:
LL11::
L 2:
LL22::
Coolant supply
External
Internal
Coolant pressure
bar
Coolant type
Part
Material
Hardness
A 2:
A
A11::
Machine type
Lathe
MCT
H-DRILL
Vertical
Horizontal
Machine name
Power
Kw
LS:
L:
LLSS::
L:
L:
TiAlN
Non-coated
Shank type
Cylindrical shank
Whistle notch shank
Cylindrical with flat type
Technical Guide
D1, D2 would be hole dimensions and please note hole tolerance if possible
TD
56
Weldon shank
Comment

Deep
hole drilling order form
: Mandatory data field
Campany name :
Inquiry number :
Address :
Inquiry date :
Contact person :
Customer No :
T-DEEP
Workpiece
(If possible,please attach a drawing)
Product name
Hole diameter ()
Hole depth (drilling length)
No. of holes
Tolerance (of hole)
Surface finish (Rz,Ra...)
Deviation (mm/100)
Straightness (mm/100)
Material
Material (DIN,AISI,JIS...)
Hardness (HB,HS,HRC...)
Condition
Machine
Machine supplier name
Machine type / model
Rigidity
Date of manufacture
Retrofitted
Double rotation (TR/WR)
Rotating workpiece (WR)
Rotating tool (TR)
Safety devices
Motor power
Annealed
Cast

Other
Quenched
Tempered
Good
Normal
Bad
NC lathe
M/C
Tool and workpiece
Other
(kw)
Soluble
Emulsion
%
(bar)
(L/min)
Technical Guide
Type of coolant
Coolant supplier name
Water based
Oil based
Coolant pressure
Coolant volume
(mm)
(mm)
TD
57

Deep
hole drilling order form
Tool (Drill head)

Drill diameter()
Thread
Brazed
Indexable
Coating
Coating type
Solid drilling
Counterboring
Cutting angle
Brazed indexable
Pre-bored size(per side)
Bottom finishing
Trepanning
Core size()
Tube inner dia()
Tube outer dia()
Tube
Outside dia()
Total length(L)
Internal thread
External thread
Tube thread
Inner tube length
Inner tube slit
Technical Guide
TD
58
Drilling system
Single tube system
Double tube system
Boring conditions
Through hole drilling
Blind hole drilling
Cross hole drilling
Inner
Adjustable
Coated
TiN

(mm)
Outer
Direct mount
Uncoated
TiAlN
20
45

Nomal angle
Close angle
(mm)

Flatbottom R
Fullball R

Compound R

(mm)
(mm)
(mm)
(mm)
(mm)
T-DEEP
Other
Corner R
4 Starts

2 Starts
1 end

Both ends
(mm)

1 end

Both ends
1 Starts
STS
DTS
Please sketch your drilling application
General Information
Quantity per year:
Present performance status:
grade, tool life, etc:
Cutting data:
Vc=

f=
Production
m/min,
mm/rev,
N=
F=
rpm
mm/min

T-REAM
T-REAM
order form
Date :
Subsidiary:
Enquiry dead line:
Company :
Contact person:
Address:
Request reason
New tool
Quality
Cycle time
Alternative supplier
Other
Workpiece
Description
Hardness
Problem
Pre-hole size
Existing tool
Maker
Tool type
Speed & Feed
Tool life
No of teeth
Coolant type
Machine
Model
Type
Adaption
Max RPM
Power
Spindle accuracy
Coolant
Clamping information
Lubricant
Oil
MQL
Emulsion
Ratio of mixture
Coolant pressure
vertical
horizontal
multi-spindle
Quality requirement
Tolerance
Surface finish(Ra)
Roundness
Straightness
Cylindricity
Concentricity
TM(Index multi-edge)
Internal
Collet
Yes
TB(Single blade)
External
Hydraulic
No
TS(Solid)
Other
Technical Guide
Tool
Type
Diameter
Depth of cut
Coolant
Shank type
Holder type
Adjustable adaptor
(Tolerance :
Depth
Bore type
Other
TD
59
Technical Guide
-Milling
General Information
TE2
Quick Change Cutters
TE6
Product Information
TE10
Trouble Shooting
TE20
Ramping Data
TE21
Technical Guide
Power
calculation
Q Ks
(kw)
60 102
W : Power(kw)
ap
Hp : Horse power
Q : Chip removal (cm3/min)
W
L : Width of cut (mm)
Hp =
0.75
F : Table feed (mm/min)
ap : Axial depth of cut (mm)
L F ap ap f V L Z Ks : Specific cutting force (kg/mm2)
Q =
=
1000
D
: Machine efficiency (0.5 - 0.75)
W =
Cutter
Workpiece
D
N
Specific
cutting force(Ks)
Material
Carbon steel
Stainless 400 series
Carbon steel
Alloy steel
Gray cast iron
Stainless steel
Nodular cast iron

Aluminum
Copper
Technical Guide
TE
2
Specific cutting force (Kg/mm2)
120 - 180
230
100 - 150
120 - 200
Stainless 300 series

Steel
casting
Hardness (HB)
200 - 250
Alloy steel
Angle
250 - 300
220
250
230
275
325
< 225
210
150 - 250
150 - 300
150 - 300
125 - 300
-
300
220
250
120 - 140
125 - 180
100 - 140
140 - 200
nomenclature
: Entering angle
A : Axial rake angle
R : Radial rake angle T : True rake angle
Technical Guide
Choosing
cutter diameter
The best cutter diameter (D) should be selected

upon the workpiece dimensions (a).
D
F
D 1.3 - 1.5 WOC

If the machine power is limited or the workpiece is
too wide, select a cutter diameter that takes more than
two passes or that matches the power of machine.
When the appropriate cutter diameter is not available, WOC
proper cutter position will give good results.
WOC
WOC = 3/4D
Cutter
position
Conventional milling (Up milling)
The feed direction of the workpiece is opposite to that of cutter rotation.

The chip thickness starts at zero and increases to the maximum at the
end of cut. In Up milling, the insert wear is severe with excessive friction
and high temperature caused by the rubbing or burnishing effect in the insert.
Channel milling (Up and down milling)
The cutter position is in the middle of the workpiece and the cutting force
is alternately changed in the radial direction. It causes vibration when
the spindle structure is weak. Channel milling is a combination of
conventional and climb milling. When channel milling is necessary use
positive geometry cutters at reduced speeds and feeds with coolant.
Climb milling (Down milling)
Technical Guide
Climb milling is normally recommended.

The feed direction of workpiece is the same as that of cutter rotation.
So the chip thickness starts from the maximum and decreases to zero
at the end of cut. The tool life is long with less heat and minimum work
hardening of workpiece.
TE
3
Technical Guide
Rake
angle
- Easy chip removal
- Apply to all materials under 300 brinell hardness
Especially on light setups and low HP 40 Taper
or smaller milling machines.
Positive
- Apply to cast iron which gives short chip.
Negative
- Positive rake angle type is popular and this increases machine efficiency and reduces heat generation.
It is possible to reduce machine damage compared to machining with negative rake angle insert,
which require high power consumption.
- For milling hard materials that require high edge strength, negative rake angle inserts are preferable.
Selection
of entering angle
Entering angle of face mill is usually less than 90 for easy chip flow
and increased edge strength.
Technical Guide
Entering angle
TE
4
FR
FA
75
FA:Axial cutting force

FR:Radial cutting force
FR
FA
45
Generally, entering angle are 45 and 75 with the most

popular entering angle being 45. This is economical and enables
increased efficiency of power consumption in milling from finishing to
roughing.
45 entering angle is suitable for heavy cutting and provides
excellent cutting edge strength. With 45 entering angle,
axial cutting force is nearly equal to radial cutting force; this is very
effective for long overhang milling.
When corner damage is likely to occur in milling of cast iron,
45 entering angle is recommended.
When it is difficult to position the cutter owing to workpiece shape,
bigger entering angles are preferable.
Technical Guide
Entering
angle & chip thickness

Shape
Chip thickness
T=f
Feed
Low feed
90
T = f x sin75
0.965f
75
T
f
T = f x sin45
0.707f
High feed
45
T
Low feed
75.5
60
41.3
T
ap
3/4ap
1/2ap
1/4ap
0
T=f
T f x sin75 = 0.968f
T f x sin60.0 = 0.866f
T f x sin41.3 = 0.660f
T=0
High feed
Technical Guide
TE
5
Technical Guide
Quick
Quick Change Cutter
change cutter multi-bolt type
Light weight cutter
Quick change cutters are separated into two parts when the cutter diameter is over 200mm - the cutter and
adapter. The adapter is mounted on the main spindle of the machine and the cutter is then mounted on
the adapter.The weight of cutter is usually half of total cutter weight, this results in reduced weight load &
improved safety.
Save changing time
Change over times can be reduced by up to 20% compared to conventional cutters.
Excellent surface finish
The accurate insert and minimum cutter run-out guarantee excellent surface finish. Capable of
very high feed rates.
Simple & rigid design
Simple design includes a wedge & wedge screw.
Setting
plate
Setting plate
Body
D
Surface plate
Technical Guide
Designation
SP03 - I
5.0
47
SP05 - I
5.0
82
SP04 - I
SP06 - I
SP08 - I
SP10 - I
SP12 - I
SP14 - I
SP16 - I
TE
5.0
60
5.0
5.0
5.0
5.0
5.0
5.0
96
D1 D2
Dimension (mm)
D1
-
105
165
137
274
250
314
354
D2
85
160
210
D1 D2
187
290
332
130
203
253
318
358
403
Technical Guide
Quick
Quick Change Cutter
change cutter adapter

"M"Bolt
70
42
88.9
50.8
d1
d4
D
20
10
d2
d
25
45
d3
(N:Number of bolt hole)
20
Fig.1
"M"Bolt
(N:Number of bolt hole)
d1
d4
D
d2
d
25
45
d3
70
42
15
Fig.2
Designation
QA 08 K/M
198
47.625
313
60
QA 10 K/M
248
QA 14 K/M
353
QA 12 K/M
QA 16 K/M
398
d1
63.5
Dimension (mm)
d2
101.6
60
133.35 101.6
60
215.9
60
K:Adapter with setting key (Fig.1)

M: Adapter without setting key (Fig.2)
d3
-
M20x50
260.4
177.8
101.6
M16x50
215.9
177.8
254.0
M16x40
177.8
177.8
114.3
146.05 101.6
101.6
d4
304.8
M20x50
M20x50
Weight
(Kg)
10
19.7
29
15
24
Technical Guide
TE
7
Technical Guide
New
New Quick Change Cutter
quick change cutter multi-bolt type
Light weight cutter

Reduced cutter weight almost half of conventional one achieves easy handling & improved safety
Quick and easy system
Quick and easy system with optimized design for reducing tool change time
Adaptor
Cutter
Double face contact

Excellent repeatability and accuracy
High stiffness
Contact surface
Easy mounting by taper fitting
Adaptor
Cutter
Setting
procedure
Technical Guide
Easy mounting and self positioning by taper fitting
TE
8
Combine the adapter Assemble the cutter

and spindle using
4 screws
Rotate the cutter Lock the clamping
and adapter chucking

position of key and
key way
following "Lock"
direction
screws as much as
about 100
Technical Guide
New
dd
5 5
New Quick Change Cutter
quick change cutter-basic arbor type
d5
dd
3 3
H1H1
H1
H2H2
H2
d3
d2
60
TQCA D160-FM40
150
40
TQCA D250-FM60
240
60
190
d4
d4
D
D
d4
D
d3
d5
H1
100.37
129
d131
158
190.37
219
31
45
New
d4
68
108
d2
TQCA D200-FM60
Dimension (mm)
d1
140.37
169
31
H1
H2
Weight
H2 d5 (kg)
55
4.17
55
5.89
55
10.4
quick change cutter-spindle mounting type
10
H1
15
d3
d4
D
d1
d2
45
d
25
Designation
d
d
Clamp
(N:Number
of clamp)
H2
Clamp
d2
(N:Number of clamp)
10
H1
H2
TQCA D250
248
60
d1
d2
101.6
270.33 313.5
TQCA D400
398
60
101.6
177.8
d3
d4
D
d
25
15
d5
235
177.8
10
d4
177.8
101.6
101.6
d3
190.37
60
60
Dimension (mm)
158
313
353
20
TQCA D315
TQCA D355
15
20
195
280
50.8
219
230.33 273.5
315.33 358.5
88.9
20
50.8
88.9
20
H1
H2
Weight
(kg)
77
42
39.05
72
77
77
48
17.56
42
55.53
42
68.47
Technical Guide
Designation
d3
d4
D
d
25
45
d1
TE
9
Technical Guide
How
Splitter Insert
to use spliter
3 splitting grooves on one cutting edge and 2 splitting grooves on the opposite side
No need for
2 different insert
types!
APKT
ANHX
Full proof configuration-inserts have metal color appearance only on the 3 groove side
for simplified mounting
ANHX
APKT
Side A
Side B
Side B
Side A
Notice: When insert mounting, ensure they are mounted in a staggered formation
i.e. 1st tooth-2 groove side; 2nd tooth-3 groove side and repeat action for the remaining teeth
Both cutting edges split chip to small pieces for cutting load reduction and create complete
cutting edge when combined.
For optimum machining efficiency, use even numbered flute type cutters
Side B
Technical Guide
Side A
B
A
A
B
Side B
A
B
A
Side A
B
B
Also applicable to odd numbered flute type cutters
TE
10
Technical Guide
Splitter Insert
The splitter inserts effective in axial depth of cuts d1
d2
d1
With three
grooves
Depth of cut
d1
d2
Application
With two
grooves
APKT 17
3mm
6.5mm
d1
d1
APKT 12
2.4mm
5.2mm
With three
grooves
With two
grooves
Depth of cut
d1
d2
ANHX 16
2.5mm
6mm
guide in general use
Splitter insert suitable for all 90 milling operations where improved productivity is required.
Deep and wide engagement
Long overhang machining
Unstable fixture
Technical Guide
TE
11
Technical Guide
Setting
instructions
CHASE
QUAD
Height gauge
Insert
Insert screw
Adjust wedge
Wedge screw
T-Wrench
the adjust wedge to

Move
its bottom-most
new cutting edge of Measure the Runout of the

the height of cutter,
Mount
Set
insert. Make sure that the
raising the reference insert
cutter when all inserts are
Please avoid using too much

force.
Please fix the insert screw

completely as readjustment is
not expected once it is done.
axial Runout of the

Adjust
remaining inserts with the
Runout in the range If it is beyond the

Adjust
of 0.005mm rotating the
acceptable range,
position by rotating the

wedge screw clockwise.
Technical Guide
-1
TE
12
same process as used with

the reference insert.
Please note that max

adjustment height should not
exceed 0.1mm(.004")
insert pocket is thoroughly

cleaned before mounting
insert.
-2
wrench gradually.
mounted and select the

highest insert as
a reference.
Please ensure that insert

edge does not get damaged
during setting.
Use optimum dial pressure
only.
-3
please reset it with

the orderof
- -
by turning the wedge screw

counter clockwise.
Increase height by 0.01mm at

least from the highest insert.
adjustment is
Runout
completed.(you dont have
to clamp the insert screw
anymore once it is fixed.)
Technical Guide
Gauge
user guide
CHASE
Special
QUAD
precautions
- While loading a new insert corner, ensure that the adjust wedge is in the bottom-most position
Bottom out the adjust wedge completely before unclamping the insert from cutter
- Clean the insert and pocket thoroughly before mounting fresh insert /corner
- While assembling adjust wedge onto cutter body, please ensure that the adjust wedge is tightened
until it reaches the bottom
Technical Guide
TE
13
Technical Guide
Range
of SLOT & ZNHT & ZNHU

26mm
10mm
6mm
Thickness
TOPSLOT
3mm
Diameter
TOPSLOT
25mm
80mm
100mm
160mm
200mm
250mm
Cutter with ZNHT & ZNHU

Left 2 corner & right 2 corner
Left 2 corner & right 2 corner

L
L
R
L
Technical Guide
Just with one insert, right & left can be covered.
14
TE
315mm
R
L
Technical Guide
Part
names
TOPSLOT
L-Wrench
Height gauge
Cartridge
Clamp screw
Adjust screw
Insert screw
Insert
Setup
instructions
Disk type
Datum plane
B=Target width
H=Cutter height
X=Adjustment value
X
B H
Datum plane
X
X=(H-B)/2
Flange type
Top face
X
H B
Bottom face
X
X=(B-H)/2
Technical Guide
B=Target width
H=Cutter height
X=Adjustment value
TE
15
Technical Guide
Setting
procedure
Disc type
a)Adjust the adjust screw to
Index unused inserts firmly

onto the cartridge
Turn the clamping screw

60-90 turn counter-clockwise
Inserts on same cutter face
Repeat steps - on the
are must be adjusted to same

desired value
opposite side of the cutter

face
Flange type
For bottom face inserts,
F or top face set-up, the use
Adjust the cartridge to the
Inserts on the same face
repeat disc type steps

-
Technical Guide
desired value (H+X) by turning

the adjust screw then tighten
the clamping screw
TE
16
of setting plate is mandatory

and the height gauge must
be reset to 0
*Turn the adjust screw clockwise

to descend the cartridges.
*Turn the adjust screw counter-clockwise
to ascend the cartridges
must be adjusted to the

same desired value
the desired X value by

measuring from the datum
plane to the cutting edge of
TOPSLOT
the inserts
b)Tighten the clamping screw
To eliminate backlash,
adjust the cartridges
upward above the
designated X value
* Turn the adjust screw
clockwise to descend
the cartridge
* Turn the adjust screw
counter-clockwise to
ascend the cartridge
Put the cutter
bottom face
on the setting plate and turn
clamping screw 1/2~1 turns
counter-clockwise
Technical Guide
Important set-up points
- All adjustments must be done on a plain, flat surface

- For improved accuracy, remove any foreign substances from the insert and
insert pocket surfaces before clamping
- X value should be equal for both top and bottom faces when adjusting
- Width of cut must be adjusted within the range that is the laser-marked on the cutter
Ex) WIDTH 10 12
WIDTH 20 - 23
TOPSLOT
-T
o eliminate backlash, the cartridges must be set upward on both the bottom and top face
to achieve desired width
Technical Guide
TE
17
Technical Guide
Narrow
TSC Slotting Cutter
width slotting cutters

-Metric cutting diameters:
75mm, 100mm, 125mm, 160mm, 250mm
-Cutting width ranges: 1.6mm - 6.35mm
-Geometry: Positive Rake
-Applications: Slotting and sawing
-Materials: Carbon steels, alloy steels, stainless steels, cast iron,
aluminum and exotics
Features / Benefits of slotting cutters

- Narrow width applications to 1.6mm
- Simple easy-to-mount inserts
- Secure insert retention self-positioning
insert stopper for repeatability
- Drive flange mounting for extra stability
- Minimal radial runout
- Efficient chip evacuation
- Reduced cutting forces
- Improved tool life
- Economical
Recommended
feed rates for - TSCslotting cutters

Rotation
TIMC
TIMJ
TIPV
DOC
DOC
Technical Guide
Table feed
TE
18
Drive flange set

recommended for
style 2 cutters
Technical Guide
Recommended
W
(mm)
TSC Slotting Cutter
feed rates (Based on insert width)

W
6.0
5.0
4.0
3.0
2.0
1.6
Feed rates are for radial

D.O.C. =>1/4 the cutter diameter
For radial DOC <1/4 the cutter diameter
increase feed rates by the following %
DOC/Cutter diameter
1/4 1/6 1/8 1/10 1/20
0.05 0.06 0.08 0.10 0.12 0.14 0.16 0.18 0.20 0.25 0.30
Increase feed rate by -> 0% 15% 30% 45% 45%
Feed rate (mm/tooth)
Cutter entry
Climb milling enters the workpiece with a thick chip and exits with a thin chip. Honed inserts are
recommended.
Conventional milling enters the workpiece with a thin chip and exits with a thick chip.
Sharp inserts are recommended. Climb milling should be used whenever possible,
especially when replacing high speed steel slotting cutters. On machines with backlash eliminators,
climb milling is preferred.
Cutter mounting
The use of drive flange sets are recommended to prevent denting of arbor drive keys and to provide
added stability during increased metal removal rates.
Insert mounting
Manually place insert in pocket and seat in place by using a wooden or plastic hammer.
This will ensure self positioning for insert repeatability and minimal radial runout.
Pockets must be clean and free of debris prior to installation.
Technical Guide
TE
19
Trouble Shooting
Problem
Normal flank wear
Chipping (Frittering)
Built-up edge
Cause
Most desirable wear

- Excessive cutting speed
- Insufficient wear resistance grade
- Feed rate too low
- Reduce cutting speed

- high resistance grade
- Increase feed rate
Start from micro chipping

- Grade too high wear resistannce
- Week edge geometry
- Strong entry shock
- Long overhange
- Caused by vibration or bending
- Feed rate too high
- Built-up edge
- Slect a tougher grade

- Strong edge geometry
- Reduce entry shock; speed up, feed low
- Minimize defelction (short overhang)
- Rigid clamping and improve stability
- Reduce feed rate
Friction, affinity, heating, pressure

- Too low cutting speed
- Dry machining
- Negaitve cutting edge

- Use coolant
- Positive(sharp) cutting edge
Bad surface roughness

- work hardening
Technical Guide
Notching
TE
20
Thermal crack
Solution
- Burr
- Reduce cuttiing speed

- Change lead angle
- Reduce feed rate
Repeated thernal shock(Temperature difference)

- Incorrect cooling supply
- Abundantly cooling or dry machining
- Reduce cutting speed
- Decrease feed rate
- Interrupt cutting
- Select a tougher grade
- high resistance grade to thermal shock
Ramping Data
Helical ramping
Max. ap
Straight ramping
D1
3PK(H)T 06
Cutter dia.(D1)
12
Pitch
Max. ramp 'A'
Straight ramp down

Max. ramp (A) Max. ap (mm) Min. length (L)
3.7
4.7
73
14
2.8
4.7
96
16
2.3
4.7
117
17
2.0
4.7
135
18
2.0
4.7
135
20
1.6
4.7
168
21
1.5
4.7
180
22
1.5
4.7
180
25
1.5
4.7
180
30
1.2
4.7
224
32
1.2
4.7
224
35
1.0
4.7
269
40
0.7
4.7
385
3PK(H)T 10
Cutter dia.(D1)
16
Straight ramp down

7.0
57
20
3.3
7.0
121
21
3.2
7.0
125
22
3.2
7.0
125
25
2.8
7.0
143
26
2.6
7.0
154
30
2.0
7.0
201
32
1.8
7.0
223
33
1.7
7.0
236
40
1.3
7.0
309
50
1.0
7.0
401
63
0.8
7.0
502
23.5
27.5
29.5
31.5
35.5
37.5
39.5
45.5
55.5
59.5
65.5
75.5
Min. dia.
24.7
33.9
35.9
37.9
43.5
45.9
53.9
57.5
59.9
73.7
93.7
119.7
Helical ramp down

Max. dia.
Max. pitch/rev.
1.3
24
2.1
1.2
28
1.8
1.2
32
1.7
1.2
34
1.6
1.3
36
1.7
1.2
40
1.5
1.2
42
1.5
1.2
44
1.5
1.4
50
1.7
1.4
60
1.7
1.5
64
1.8
1.4
70
1.6
1.2
80
1.3
Helical ramp down
Max. dia.
Max. pitch/rev.
2.8
32
5.2
2.1
40
3.1
2.2
42
3.1
2.4
44
3.3
2.4
50
3.3
2.4
52
3.1
2.2
60
2.8
2.1
64
2.7
2.1
66
2.6
2.0
80
2.4
2.0
100
2.3
2.1
126
2.3
Technical Guide
7.0
Min. dia.
19.5
TE
21
Ramping Data
Helical ramping
Max. ap
Straight ramping
3PK(H)T 15
Cutter dia.(D1)
32
11.0
197
3.1
11.0
203
35
3.1
11.0
203
40
2.0
11.0
315
50
1.5
11.0
420
63
1.1
11.0
573
80
0.8
11.0
788
100
0.6
11.0
1051
125
0.5
11.0
1261
160
0.3
11.0
2102
200
0.2
11.0
3153
40
Technical Guide
Straight ramp down

3.2
Cutter dia.(D1)
22
D1
33
3PK(H)T 19
TE
Pitch
Max. ramp 'A'
Straight ramp down

3.6
15.0
239
50
2.2
15.0
391
63
1.7
15.0
506
80
1.3
15.0
661
100
1.0
15.0
860
125
0.8
15.0
1075
160
0.6
15.0
1433
200
0.4
15.0
2150
250
0.3
15.0
2866
Min. dia.
53.5
55.5
59.5
70.1
90.1
116.1
150.3
190.5
240.3
310.3
390.3
Min. dia.
66.7
87.9
113.9
147.9
187.9
237.9
307.9
387.9
487.9
Helical ramp down

Max. dia.
Max. pitch/rev.
3.2
64
4.8
3.3
66
4.8
3.5
70
5.1
2.8
80
3.7
2.8
100
3.5
2.7
126
3.2
2.6
160
3.0
2.5
200
2.8
2.7
250
2.9
2.1
320
2.2
1.8
400
1.9
Helical ramp down

Max. dia.
Max. pitch/rev.
4.5
80
6.7
3.9
100
5.1
4
126
5
4.1
160
4.8
4.1
200
4.7
4.2
250
4.7
4.1
320
4.5
3.5
400
3.7
3.3
500
3.5
Ramping Data
Straight ramping
ANH(M)X 11
Cutter dia.(D1)
CHASE
Pitch
D1
Straight ramp down

25
1.5
11.0
420
26
1.4
11.0
450
32
1.1
11.0
573
33
1.0
11.0
631
40
0.8
11.0
788
50
0.6
11.0
1051
63
0.4
11.0
1576
80
0.3
11.0
2102
100
0.2
11.0
3153
125
0.2
11.0
3153
ANH(M)X 16
Cutter dia.(D1)
MILL
Max. ap
Max. ramp 'A'
Helical ramping
Straight ramp down

1.2
15.0
716
33
1.0
15.0
560
40
0.9
15.0
955
50
0.8
15.0
1075
63
0.6
15.0
1433
80
0.45
15.0
1911
100
0.35
15.0
2457
125
0.25
15.0
3439
160
0.15
15.0
5732
200
0.1
15.0
8599
32
44
46
60
80
106
140
180
230
Min. dia.
44
46
60
80
106
140
180
230
300
380
Helical ramp down

Max. dia.
Max. pitch/rev.
0.3
50
1.7
0.4
52
1.7
0.6
64
1.6
0.6
66
1.5
0.7
80
1.5
0.8
100
1.4
0.8
126
1.2
0.8
160
1.1
0.7
200
0.9
1.0
250
1.2
Helical ramp down

Max. dia.
Max. pitch/rev.
0.7
64
1.8
0.6
66
1.5
0.8
80
1.7
1.1
100
1.9
1.2
126
1.8
1.3
160
1.7
1.3
200
1.6
1.2
250
1.5
1.0
320
1.1
0.8
400
0.9
Technical Guide
32
Min. dia.
30
TE
23
Ramping Data
Straight ramping
Helical ramping
Max. ap
D1
Technical Guide
Cutter dia.(D1)
TE
24
Pitch
Max. ramp 'A'
AXMT 06
CHASEMILL
Straight ramp down

1.0
5.0
287
10
8.0
5.0
36
11
6.0
5.0
48
12
6.0
5.0
48
13
5.5
5.0
52
14
4.8
5.0
60
15
4.3
5.0
67
16
4.0
5.0
72
17
3.5
5.0
82
18
5.0
5.0
57
19
4.8
5.0
60
20
4.0
5.0
72
21
3.5
5.0
82
25
3.0
5.0
95
32
2.0
5.0
143
40
1.5
5.0
191
Min. dia.
9
13
15
17
19
21
23
25
27
29
31
33
35
43
57
73
Helical ramp down

Max. dia.
Max. pitch/rev.
0.0
16
0.4
1.1
20
3.7
1.1
22
3.1
1.4
24
3.4
1.5
26
3.3
1.6
28
3.1
1.6
30
3.0
1.7
32
3.0
1.6
34
2.8
2.6
36
4.2
2.7
38
4.3
2.4
40
3.7
2.3
42
3.4
2.5
50
3.5
2.3
64
3.0
2.3
80
2.8
Ramping Data
Straight ramping
Helical ramping
Max. ap
D1
Cutter dia.(D1)
Pitch
Max. ramp 'A'
APKT 09
CHASEMILL
Straight ramp down

7.5
9.0
68
12
7.3
9.0
70
14
6.0
9.0
86
16
4.9
9.0
105
17
4.4
9.0
117
18
4.0
9.0
129
20
3.4
9.0
152
21
3.1
9.0
166
22
2.8
9.0
184
25
1.8
9.0
287
26
2.0
9.0
258
30
2.2
9.0
234
32
2.0
9.0
258
33
1.7
9.0
303
40
1.5
9.0
344
50
1.1
9.0
469
63
0.8
9.0
645
80
0.5
9.0
1032
16
18
21.08
23.08
25.08
29.08
31.08
33.08
39.08
41.08
49.08
53.08
55.08
69.08
89.08
115.08
149.08
Helical ramp down

Max. dia.
Max. pitch/rev.
1.4
20
3.5
1.4
24
4.1
1.1
28
3.9
1.2
32
3.7
1.2
34
3.5
1.3
36
3.4
1.4
40
3.2
1.5
42
3.0
1.4
44
2.9
1.2
50
2.1
1.4
52
2.4
2.0
60
3.1
2.0
64
3.0
1.7
66
2.6
2.0
80
2.8
2.0
100
2.6
1.9
126
2.3
1.6
160
1.9
Technical Guide
10
Min. dia.
14
TE
25
Ramping Data
APKT 12
Cutter dia.(D1)
16
12.5
12.0
54
18
9.7
12.0
70
20
6.8
12.0
101
21
6.2
12.0
111
25
8.0
12.0
85
26
7.5
12.0
91
32
5.0
12.0
137
33
4.6
12.0
149
40
3.5
12.0
196
50
2.5
12.0
275
63
1.7
12.0
405
80
1.3
12.0
529
APKT 17
Technical Guide
Cutter dia.(D1)
TE
26
Straight ramp down

Straight ramp down

20
8.0
16.1
115
25
5.0
16.1
184
26
4.0
16.1
230
32
9.0
16.1
102
33
9.0
16.1
102
40
5.0
16.1
184
50
4.4
16.1
209
63
3.2
16.1
288
80
2.3
16.1
401
100
1.8
16.1
513
125
1.4
16.1
659
160
1.0
16.1
923
200
0.7
16.1
1318
Min. dia.
17.5
20.9
24.9
26.9
34.9
36.9
48.9
50.9
64.9
84.9
110.9
144.9
Min. dia.
22
30.6
32.6
44.6
46.6
60.6
80.6
106.6
140.6
180.6
230.6
300.6
380.6
Helical ramp down

Max. dia.
Max. pitch/rev.
CHASEMILL
0.5
32
9.5
1.3
36
8.2
1.6
40
6.4
1.7
42
6.1
3.7
50
9.4
3.8
52
9.1
3.9
64
7.5
3.8
66
7.1
4.1
80
6.5
4.8
100
5.8
4.5
126
5.0
4.6
160
4.8
Helical ramp down

Max. dia.
Max. pitch/rev.
0.7
40
7.5
1.3
50
5.8
1.2
52
4.9
5.3
64
13.5
5.7
66
13.9
4.8
80
9.3
6.3
100
10.3
6.5
126
9.4
6.5
160
8.6
6.8
200
8.4
6.9
250
8.1
6.5
320
7.5
5.9
400
6.5
Ramping Data
Straight ramping
Helical ramping
Max. ap
CHASEMILL
Pitch
Max. ramp 'A'

D1
AXMT 0602R-HF
Straight ramp down

Cutter dia.(D1)
8
0.3
0.5
96
11
0.5
0.5
57
13
1.0
0.5
29
15
2.3
0.5
12
17
4.5
0.5
19
3.5
0.5
21
3.0
0.5
10
32
2.8
0.5
10
17
2.5
0.5
11
18
2.3
0.5
12
19
2.2
0.5
13
20
1.9
0.5
15
21
1.7
0.5
17
25
1.4
0.5
20
32
1.0
0.5
29
40
0.7
0.5
41
Min. dia.
14
14
18
18
18
18
26
26
26
26
26
34
34
44
58
74
Programming technical data
Helical ramp down

Max. dia.
Max. pitch/rev.
0.1
16
0.1
0.1
20
0.2
0.3
22
0.5
0.5
24
0.5
0.5
26
0.5
0.5
28
0.5
0.5
30
0.5
0.5
32
0.5
0.5
34
0.5
0.5
36
0.5
0.5
38
0.5
0.5
40
0.5
0.5
42
0.5
0.5
50
0.5
0.5
64
0.5
0.5
80
0.5
AXMT 0602R-HF
A:O
ver
B: Un-machined
cut
APKT 09T3R-HF
APKT 1204R-HF
0.9
1.0
1.5
2.0
1.5
1.7
2.0
2.5
3.0
2
2.5
3
3.5
4
:Recommended program 'R'
0
0.01
0.16
0.35
0
0
0.04
0.18
0.36
0
0.07
0.21
0.39
0.58
0.22
0.19
0.05
0
0.47
0.29
0.3
0.15
0.04
0.57
0.42
0.28
0.15
0.06
Technical Guide
When CNC programming specify tools with 'R' for the each insert, this will result un-machined material thickness of
approximately 'B' mm along the corner.
When applying CNC program with 'R', over-cut area is 'A' mm. To avoid over-cut, please add to set up roughing
stock'A' mm. For other program R data, please refer to diagram below.
B
R
A
Un-machined
Program
Over cut
material thickness
TE
27
Ramping Data
APKT 09T3R-HF
Cutter dia.(D1)
30
Straight ramp down

1.8
1.0
32
32
1.6
1.0
36
33
1.5
1.0
38
40
1.2
1.0
48
50
0.9
1.0
64
63
0.5
1.0
115
80
0.4
1.0
143
16
3.8
1.0
15
17
3.5
1.0
16
18
3.4
1.0
17
20
3.0
1.0
19
21
2.3
1.0
25
22
2.0
1.0
29
25
2.1
1.0
27
26
2.0
1.0
29
Min. dia.
50
54
56
70
90
116
150
22
24
26
30
32
34
40
42
APKT 1204R-HF
Cutter dia.(D1)
Technical Guide
16
TE
28
Straight ramp down

3.8
1.2
18
18
4.0
1.2
17
20
4.0
1.2
17
21
3.5
1.2
20
25
2.5
1.2
27
26
2.3
1.2
30
32
1.7
1.2
40
33
1.7
1.2
40
40
1.5
1.2
46
50
1.1
1.2
63
63
1.0
1.2
69
80
0.8
1.2
86
Min. dia.
21
24
27
29
37
39
51
53
67
86
112
146
Helical ramp down

Max. dia.
Max. pitch/rev.
CHASEMILL
1.0
60
1.0
1.0
64
1.0
1.0
66
1.0
1.0
80
1.0
1.0
100
1.0
1.0
126
1.0
1.0
160
1.0
1.0
32
1.0
1.0
34
1.0
1.0
36
1.0
1.0
40
1.0
1.0
42
1.0
1.0
44
1.0
1.0
50
1.0
1.0
52
1.0
Helical ramp down

Max. dia.
Max. pitch/rev.
0.8
32
1.2
1.1
36
1.2
1.2
40
1.2
1.2
42
1.2
1.2
50
1.2
1.2
52
1.2
1.2
64
1.2
1.2
66
1.2
1.2
80
1.2
1.2
100
1.2
1.2
126
1.2
1.2
160
1.2
Ramping Data
Straight ramping
Helical ramping
Step milling
Max. ap
Max. ramp 'A'
D1
Pitch
CHASEALU
Step max. ap
XECT16 0.4R-1.6R
Cutter dia.(D1)
Straight ramp down

25
22.0
16.0
40
32
16.5
16.0
54
40
11.5
16.0
79
50
9.5
16.0
96
63
7.0
16.0
130
80
5.0
16.0
183
100
3.5
16.0
262
125
2.5
16.0
367
XECT16 2.0R
Cutter dia.(D1)
Straight ramp down

22.0
15.5
38
32
16.0
15.5
54
40
11.0
15.5
80
50
9.0
15.5
98
63
6.5
15.5
136
80
4.5
15.5
197
100
3.0
15.5
296
125
2.0
15.5
444
43.1
59.1
79.1
105.1
139.1
179.1
229.1
Min. dia.
29.1
43.1
59.1
79.1
105.1
139.1
179.1
229.1
Helical ramp down

Step down
Max. dia. Max. pitch/rev.
Max. ap
4.4
4.2
50
13.6
4.2
8.8
4
64
13.6
4
10.4
4
80
13.6
4
13.0
4
100
13.6
4
13.6
4
126
13.6
4
13.6
4
160
13.6
4
12.9
4
200
13.6
4
12.1
4
250
13.6
4
Helical ramp down

Step down
Max. ap
4.4
3.7
50
13.2
3.7
8.5
3.5
64
13.2
3.5
9.9
3.5
80
13.2
3.5
12.3
3.5
100
13.2
3.5
12.8
3.5
126
13.2
3.5
12.4
3.5
160
13.2
3.5
11.1
3.5
200
13.2
3.5
9.7
3.5
250
11.7
3.5
Technical Guide
25
Min. dia.
29.1
TE
29
Ramping Data
Straight ramping
Helical ramping
Step milling
Max. ap
Max. ramp 'A'
D1
Pitch
CHASEALU
Step max. ap
XECT16 3.0R-3.2R
Cutter dia.(D1)
Straight ramp down

25
21.0
14.5
38
32
15.0
14.5
54
40
10.0
14.5
82
50
8.0
14.5
103
63
6.0
14.5
138
80
4.0
14.5
207
100
2.5
14.5
332
125
1.5
14.5
554
Min. dia.
29.1
43.1
59.1
79.1
105.1
139.1
179.1
229.1
XECT16 4.0R-5.0R
Technical Guide
Cutter dia.(D1)
TE
30
Straight ramp down

25
18.5
14.5
43
32
13.5
14.5
60
40
8.5
14.5
97
50
7.0
14.5
118
63
5.5
14.5
151
80
3.5
14.5
237
100
2.5
14.5
332
125
1.5
14.5
554
Min. dia.
29.1
43.1
59.1
79.1
105.1
139.1
179.1
229.1
Helical ramp down

Step down
Max. ap
4.2
2.5
50
12.3
2.5
7.9
3
64
12.3
3
9.0
3
80
12.3
3
10.9
3
100
12.3
3
11.8
3
126
12.3
3
11.0
3
160
12.3
3
9.2
3
200
11.7
3
7.3
3
250
8.7
3
Helical ramp down

Step down
Max. ap
3.7
2.3
50
12.3
2.3
7.1
2.5
64
12.3
2.5
7.6
2.5
80
12.3
2.5
9.5
2.5
100
12.3
2.5
10.8
2.5
126
12.3
2.5
9.7
2.5
160
12.3
2.5
9.2
2.5
200
11.7
2.5
7.3
2.5
250
8.7
2.5
Ramping Data
Straight ramping
Helical ramping
BLMP 06
Cutter dia.(D1)
Pitch
Max. ramp 'A'
D1
FEED
Max. ap
CHASE
Straight ramp down

16
3.0
0.7
13
17
2.7
0.7
15
18
2.5
0.7
16
20
1.5
1.0
38
21
1.5
1.0
38
25
1.4
1.0
41
26
1.3
1.0
44
30
1.1
1.0
52
32
1.0
1.0
57
33
1.0
1.0
57
40
0.9
1.0
64
50
0.6
1.0
96
63
0.5
1.0
115
Min. dia.
23
25
27
31
33
41
43
51
55
57
71
91
117
Helical ramp down

Max. dia.
Max. pitch/rev.
0.7
32
0.7
0.7
34
0.7
0.7
36
0.7
0.8
40
1.0
0.8
42
1.0
1.0
50
1.0
1.0
52
1.0
1.0
60
1.0
1.0
64
1.0
1.0
66
1.0
1.0
80
1.0
1.0
100
1.0
1.0
126
1.0
Technical Guide
TE
31
Ramping Data
BLMP 09
Cutter dia.(D1)
Straight ramp down

25
2.2
1.5
39
26
2.2
1.5
39
30
2.0
1.5
43
32
2.0
1.5
43
33
2.0
1.5
43
40
1.5
1.5
57
42
1.5
1.5
57
50
1.0
1.5
86
52
1.0
1.5
86
63
0.9
1.5
96
66
0.9
1.5
96
80
0.8
1.5
107
100
0.7
1.5
123
Min. dia.
42
44
52
56
58
72
76
92
96
118
124
152
192
Helical ramp down

CHASE FEED
Max. dia.
Max. pitch/rev.
1.5
50
1.5
1.5
52
1.5
1.5
60
1.5
1.5
64
1.5
1.5
66
1.5
1.5
80
1.5
1.5
84
1.5
1.5
100
1.5
1.5
104
1.5
1.5
126
1.5
1.5
132
1.5
1.5
160
1.5
1.5
200
1.5
When CNC programming specify tools with 'R' for the each insert, this will result un-machined material thickness
of approximately 'B' mm along the corner.
stock 'A' mm. For other program R data, please refer to diagram below.
R
Program
A:O
BLMP 06
ver
cut
Technical Guide
B: Un-machined
A:O
ver
cut
B: Un-machined
TE
32
BLMP 09
Overcut
2.0
2.5
3.0
2.5
3.0
3.5
4.0
3.0
A
Over cut
0
0.12
0.29
0
0.09
0.24
0.41
0.36
B
Un-machined
material thickness
0.42
0.26
0.17
0.61
0.45
0.30
0.17
0.04
Ramping Data
Straight ramping
Helical ramping
BLMP 12
Cutter dia.(D1)
32
Pitch
Max. ramp 'A'
D1
FEED
Max. ap
CHASE
Straight ramp down

2.0
2.0
57
33
2.0
2.0
57
35
1.8
2.0
64
40
1.5
2.0
76
42
1.3
2.0
88
50
1.1
2.0
104
52
1.0
2.0
115
63
0.8
2.0
143
66
0.7
2.0
164
80
0.5
2.0
229
100
0.4
2.0
287
125
0.4
2.0
382
Min. dia.
41.6
43.6
47.6
57.6
61.6
77.6
81.6
103.6
109.6
137.6
177.6
227.6
Helical ramp down

Max. dia.
Max. pitch/rev.
0.9
64
2.0
1.0
66
2.0
1.1
70
2.0
1.2
80
2.0
1.2
84
2.0
1.4
100
2.0
1.4
104
2.0
1.5
126
2.0
1.4
132
2.0
1.3
160
1.9
1.4
200
1.9
1.4
250
1.7
A:O
ver
BLMP 12
cut
3.0
3.5
4.0
4.5
5.0
A
Over cut
0
0
0.03
0.14
0.29
B
Un-machined
material thickness
1.15
1.00
0.84
0.70
0.57
Technical Guide
R
Program
B: Un-machined
TE
33
Ramping Data
Straight ramping
Helical ramping
Max. ramp 'A'

D1
XDMX 08
Cutter dia.(D1)
20
Straight ramp down

1.5
1.0
38
25
0.9
1.0
64
32
0.5
1.0
115
40
0.4
1.0
143
50
0.3
1.0
191
XDMX 13
Cutter dia.(D1)
32
FEED
Pitch
Max. ap
CHASE
Straight ramp down

2.5
2.0
46
40
1.7
2.0
67
50
1.3
2.0
88
63
0.8
2.0
143
80
0.5
2.0
229
100
0.4
2.0
287
125
0.2
2.0
573
Min. dia.
26
36
50
66
86
Min. dia.
40
56
76
102
136
176
226
Helical ramp down

Max. dia.
Max. pitch/rev.
0.4
40
1.0
0.5
50
1.0
0.4
64
0.7
0.5
80
0.7
0.5
100
0.7
Helical ramp down
Max. dia.
Max. pitch/rev.
0.9
64
1.0
1.3
80
1.9
1.6
100
1.9
1.5
126
2.3
1.3
160
1.9
1.4
200
1.9
0.9
250
1.2
Technical Guide
R
Program
A:
Ov
B: Un-machined
TE
34
erc
ut
XDMX 08
XDMX 13
2.8
3.0
3.5
4.0
3.0
3.5
4.0
4.5
5.0
6.0
A
Over cut
0
0.01
0.14
0.32
0
0.01
0.12
0.27
0.45
0.83
B
Un-machined
material thickness
0.49
0.44
0.31
0.19
0.87
0.72
0.58
0.45
0.33
0.14
Ramping Data
Straight ramping
Helical ramping
MOLD
Max. ap
CHASE
Pitch
Max. ramp 'A'

D1
RNMU 1004S-M ,RNMU 1004-ML: 8 corners

Cutter dia.(D1)
Straight ramp down

25
1.1
5.0
261
26
1.1
5.0
261
32
0.9
5.0
318
33
0.9
5.0
318
40
0.9
5.0
318
42
0.9
5.0
318
50
0.7
5.0
409
52
0.8
5.0
358
Min. dia.
33
35
47
49
63
67
83
87
RNMU 1205S-M ,RNMU 1205-ML: 8 corners

Cutter dia.(D1)
Straight ramp down

1.4
6.0
246
33
1.4
6.0
246
40
1.3
6.0
265
50
1.0
6.0
344
52
1.0
6.0
344
63
1.0
6.0
344
66
1.0
6.0
344
80
0.9
6.0
382
100
0.7
6.0
491
44
58
78
82
104
110
138
178
Helical ramp down

Max. dia.
Max. pitch/rev.
0.7
64
2.1
0.7
66
2.2
1.1
80
2.4
1.3
100
2.3
1.4
104
2.4
1.9
126
2.9
2.0
132
3.1
2.4
160
3.4
2.5
200
3.3
Technical Guide
32
Min. dia.
42
Helical ramp down

Max. dia.
Max. pitch/rev.
0.4
50
1.3
0.5
52
1.3
0.6
64
1.3
0.7
66
1.4
1.0
80
1.7
1.0
84
1.8
1.1
100
1.6
1.3
104
1.9
TE
35
Ramping Data
RNMU 1606S-M: 8 corners
Technical Guide
Cutter dia.(D1)
TE
36
Straight ramp down

40
1.4
8.0
328
42
1.4
8.0
328
50
1.3
8.0
353
52
8.0
459
63
8.0
459
66
8.0
459
80
8.0
459
100
0.9
8.0
510
125
0.9
8.0
510
Min. dia.
52
56
72
76
98
104
132
172
222
Helical ramp down

CHASE
MOLD
Max. dia.
Max. pitch/rev.
0.8
80
2.6
0.9
84
2.7
1.3
100
3.0
1.1
104
2.4
1.6
126
2.9
1.8
132
3.1
2.4
160
3.7
3.0
200
4.2
4.1
250
5.2
Ramping Data
Straight ramping
Helical ramping
Max. ramp 'A'

L
RDMX-05
Cutter dia.(D1)
Pitch
Max. ap
CHASEMOLD
D1
Straight ramp down

2.5
20
10
14
2.5
10
12
2.5
16
RDMX-07
Cutter dia.(D1)
Straight ramp down

Min. dia.
8.5
12
16
Min. dia.
18
15
17
3.5
11
16
15
3.5
13
17
14.5
3.5
14
22
20
14
3.5
14
25
3.5
25
28
30
3.5
40
32
3.5
40
RXM(H)X-10
Cutter dia.(D1)
Straight ramp down

20
5.0
14
25
15
5.0
19
32
12
5.0
24
42
5.0
36
50
6.5
5.0
44
52
5.0
48
38
48
52
Min. dia.
22
32
46
66
82
86
Helical ramp down

Max. dia.
Max. pitch/rev.
2.4
30
3.0
2.9
32
3.0
1.6
3.4
34
3.0
3.0
40
3.0
3.0
50
3.0
3.0
60
3.0
3.0
Helical ramp down

Max. dia.
Max. pitch/rev.
1.9
40
4.3
5.0
50
4.3
1.6
64
4.3
4.3
84
4.3
4.3
100
4.3
4.3
104
4.3
Technical Guide
20
20
Helical ramp down

Max. dia.
Max. pitch/rev.
0.2
16
2.1
1.3
20
2.1
1.7
24
2.1
TE
37
Ramping Data
RXM(H)X-12
Cutter dia.(D1)
25
20
6.0
16
32
15
6.0
22
35
6.0
43
40
15
6.0
22
42
7.5
6.0
46
50
7.5
6.0
46
52
6.0
57
63
6.0
69
66
6.0
69
80
6.0
86
100
6.0
172
125
6.0
172
RXMX-16
Cutter dia.(D1)
Technical Guide
38
Straight ramp down

32
20
8.0
22
40
15
8.0
30
42
14
8.0
32
50
13
8.0
35
52
10
8.0
45
80
8.0
76
100
8.0
114
125
3.5
8.0
131
RXMX-20
TE
Straight ramp down

Cutter dia.(D1)
Straight ramp down

50
16
10.0
35
63
11.5
10.0
49
80
10.0
63
100
7.5
10.0
76
125
5.5
10.0
104
160
10.0
143
Min. dia.
28
42
48
58
62
78
82
104
110
138
178
228
Min. dia.
34
50
54
70
74
130
170
220
Min. dia.
62
88
122
162
212
282
Helical ramp down

Max. dia.CHASEMOLD
Max. pitch/rev.
2.9
50
5.1
5.1
64
5.1
4.9
70
5.1
5.1
80
5.1
5.1
84
5.1
5.1
100
5.1
5.1
104
5.1
5.1
126
5.1
5.1
132
5.1
5.1
160
5.1
5.1
200
5.1
5.1
250
5.1
Helical ramp down
Max. dia.
Max. pitch/rev.
1.9
64
6.8
7.1
80
6.8
8.0
84
6.8
6.8
100
6.8
6.8
104
6.8
6.8
160
6.8
6.8
200
6.8
6.8
250
6.8
Helical ramp down
Max. dia.
Max. pitch/rev.
9.2
100
8.5
8.5
126
8.5
8.5
160
8.5
8.5
200
8.5
8.5
250
8.5
8.5
320
8.5
Ramping Data
Straight ramping
Helical ramping
Max. ramp 'A'

L
RYM(H)X-08
Cutter dia.(D1)
Pitch
Max. ap
CHASEMOLD
D1
Straight ramp down

16
2.5
4.0
92
17
2.5
4.0
92
18
2.5
4.0
92
20
4.0
4.0
57
21
4.0
4.0
57
25
4.0
4.0
57
26
4.0
4.0
57
32
4.0
4.0
57
40
7.0
4.0
33
RYMX-10
Cutter dia.(D1)
Straight ramp down

4.5
5.0
64
21
4.5
5.0
64
25
5.0
5.0
57
26
5.0
5.0
57
32
5.0
5.0
57
35
5.0
5.0
57
40
5.0
5.0
57
42
5.0
5.0
57
50
6.5
5.0
44
52
6.0
5.0
48
66
4.5
5.0
64
20
22
26
28
36
38
50
66
Min. dia.
22
24
32
34
46
52
62
66
82
86
114
Helical ramp down

Max. dia.
Max. pitch/rev.
0.2
32
1.9
0.3
34
2.0
0.5
36
2.1
1.1
40
3.4
1.3
42
3.4
2.1
50
3.4
2.2
52
3.4
3.4
64
3.4
3.4
80
3.4
Helical ramp down

Max. dia.
Max. pitch/rev.
0.4
40
4.2
0.6
42
4.4
1.6
50
4.3
1.9
52
4.3
3.3
64
4.3
4.0
70
4.3
4.3
80
4.3
4.3
84
4.3
4.3
100
4.3
4.3
104
4.3
4.3
132
4.3
Technical Guide
20
Min. dia.
18
TE
39
Ramping Data
RYMX-12
Cutter dia.(D1)
25
6.0
6.0
57
26
6.0
6.0
57
32
12.0
6.0
28
33
12.0
6.0
28
35
12.0
6.0
28
40
10.0
6.0
34
42
12.0
6.0
28
50
9.0
6.0
38
52
8.0
6.0
43
55
8.0
6.0
43
63
7.0
6.0
49
66
6.5
6.0
53
80
4.5
6.0
76
100
3.5
6.0
98
125
2.5
6.0
137
RYMX-16
Technical Guide
Cutter dia.(D1)
TE
40
Straight ramp down

Straight ramp down

32
8.0
8.0
57
40
9.5
8.0
48
42
9.0
8.0
51
50
9.0
8.0
51
52
9.0
8.0
51
63
8.5
8.0
54
66
8.5
8.0
54
80
6.0
8.0
76
100
5.0
8.0
91
125
3.5
8.0
131
160
3.5
8.0
131
Min. dia.
28
30
42
44
48
58
62
78
82
88
104
110
138
178
228
Min. dia.
34
50
54
70
74
96
102
130
170
220
290
Helical ramp down

Max. dia.CHASEMOLD
Max. pitch/rev.
0.8
50
5.1
1.1
52
5.1
5.1
64
5.1
5.1
66
5.1
5.1
70
5.1
5.1
80
5.1
5.1
84
5.1
5.1
100
5.1
5.1
104
5.1
5.1
110
5.1
5.1
126
5.1
5.1
132
5.1
5.1
160
5.1
5.1
200
5.1
5.1
250
5.1
Helical ramp down

Max. dia.
Max. pitch/rev.
0.7
64
6.8
4.5
80
6.8
5.1
84
6.8
6.8
100
6.8
6.8
104
6.8
6.8
126
6.8
6.8
132
6.8
6.8
160
6.8
6.8
200
6.8
6.8
250
6.8
6.8
320
6.8
Ramping Data
RYMX-20
Cutter dia.(D1)
Straight ramp down

50
8.0
10.0
71
63
12.5
10.0
45
80
8.5
10.0
67
100
6.5
10.0
88
125
4.5
10.0
127
160
4.0
10.0
143
200
2.5
10.0
229
250
2.4
10.0
239
Min. dia.
62
88
122
162
212
282
362
462
Helical ramp down

Max. dia.CHASEMOLD
Max. pitch/rev.
4.5
100
8.5
8.5
126
8.5
8.5
160
8.5
8.5
200
8.5
8.5
250
8.5
8.5
320
8.5
8.5
400
8.5
8.5
500
8.5
Technical Guide
TE
41
Technical Guide
-Solid End Mills
General Informations
TF2
Actual Diameter of Ball Nose End Mill
TF8
Trouble Shooting
TF10
Technical Guide
Selection
of grade by materials
Materials
Applications grade of end mill
Hardened steels (Hardness <65 HRC)
TT5505
Pre-hardened steels, Alloy steels, Carbon steels

(Hardness <55 HRC)
Stainless steels, Ti-alloy, Super alloy
TT5515 / TT5525
Non ferrous material (Al-alloy, Cu-alloy)
TT9020, UF10N, UF10
Graphite and CFRP
Feature
TT6050
of cutting angle
Rake angle
Tool angle
Tool angle
Clearance
angle
g
ttin
We
Cu
anc
orm
f
per
ar,
Int
en
sity
Rake & Clearance angle
Effect
of cutting length
F
F
It is necessary to keep the tool overhang

to the minimum possible.
Rigidity can vary along the cutter length
or the length of cut by a factor of three.
The shorter the overhang, the better the
rigidity and smaller the deflection.
Technical Guide
TF
2
P L3
3 E I
: Deflection of end mill

P : Cutting resistance
L : Overhang
E : Modulus of elasticity
I : Moment of inertia
Technical Guide
Features
of end mills type
Type
Shape
Feature
Square type without

center hole
Used for general machining including

- slotting, side-milling, boring, plunging
Square type with

center hole
Used for general machining including

- slotting, side-milling, boring
Square type with

corner radius
Used for high speed milling and

radius milling
Ball type
Used for contour or copy milling
Number
of flutes and section area (based on 10)
No. of cutting edges
Section shape
Core diameter
Cross section mass

Section ratio
60%
42mm2
53.50%
60%
44mm2
56%
60%
47mm2
60%
2 flute design
- Large chip gullet
- Easy chip evacuation
- Recommended for slot milling applications
- Strong design for heavy duty milling applications
4 flute design
- 4 flute and multi flute cutters provide highest rigidity
- Provides high quality surface finish
- Recommended for profiling, side milling and shallow slotting
Technical Guide
3 flute design
- Large section area - better rigidity than 2 flute cutters
- 3 flutes provide high quality surface finish
TF
3
Technical Guide
Helix
angle effects
Helix
angle
Cutting
torque
Bending
force
Surface
finish
Rake
wear
Low
High
Helix
angle
Advantage of helix flute : Increase feed rate and depth of cut by low feed force
Cutting force
Straight flute
Time
- High fluctuate of cutting force

- Interrupted machining
TF
4
Cutting force
Technical Guide
Helix flute
Time
- Low fluctuate of cutting force
Relief
wear
Breakage
Technical Guide
Regrinding
of end teeth
Gash
Use plain wheel
Gash angle: 30 - 45
Evaluation
2nd relief
Use cup wheel
Relief angle: 15 - 25
1st relief
Use cup wheel
Relief angle: 6 - 15
Width: 0.5 - 2mm
reference for regrinding
Application
Dia. of end mill (mm)
Max. flank wear
Finishing
- 10
11 - 30
31 - 50
0.05 - 0.10
0.10 - 0.25
0.20 - 0.35
Roughing
- 10
11 - 30
31 - 50
0.08 - 0.15
0.15 - 0.35
0.30 - 0.45
Regrinding
of peripheral relief angle
Concave
Good machinability
2nd relief angle required
For taper of ball end mill
Eccentric

Reliable cutting edge &
excellent surface finish

Recommended method
Technical Guide

For precise outer diameter of
end mill

Use flat wheel
Flat
TF
5
Technical Guide
Inspection
of cutter run-outs & surface roughness
Solid carbide cutters perform best when the cutting edge of each tooth runs true with the cutter axis.
When each tooth runs true the work load will be shared and this will optimize performance.
Radial and axial run out should be checked using a DTI after each regrind.
Put the cutter in a V-block and measure both the peripheral and end tooth run out,
also ensure that the cutter is rotated so that each tooth is checked in several positions.
If the cutter has centre holes, these can be used to check the cutter between centres.
Please refer to the tables on each page of this catalogue for tolerances and permissible run out.
Use a "Profilemeter" to check ground surface finish - maximum surface roughness permissible
is Rmax6.3. Rough or uneven surface finish of a ground cutter can effect the surface finish of the
workpiece and cause premature failure and chipping of the helical cutting edge.
Ball
Stopper
Technical Guide
Indicator
(Axial)
()
TF
6
Indicator
(Radial)
()
Plate
V-block
V-
Technical Guide
Parameters
for end mill operation
Factor
Instruction and advice
Rigidity of machine
Use a rigid machine whenever possible

If rigidity is poor - adjust cutting conditions accordingly
Chuck and end mill

run-out
Use rigid and high quality chucking system

Check and minimise end mill run-out
Workpiece clamping
Ensure workpiece is firmly and securely clamped

If this cannot be achieved or if vibrations occur
- reduce cutting conditions accordingly
Cutting fluid and

chip evacuation
Maximise coolant flow whenever possible

Always use flood coolant for heavy roughing applications
Please refer to manual for (dry machining conditions - HSM applications)
- on hardened steels
Use air blow for HSM applications
Always ensure good evacuation of chips from the working area
End mill selection
Please ensure the correct cutter is selected - see technical data for detailed
information and selection of correct cutter for task, application and
material to be machined
Refer to page 115 for more details
Cutting conditions
Please refer to recommended cutting condition data in this catalogue

The recommended cutting conditions always refer to optimum conditions if machine rigidity or work piece clamping is not ideal - these cutting conditions
should be altered accordingly
Overhang of end mill

from spindle nose
Always minimise the cutter overhang to the minimum possible

If cutter overhang cannot be reduced - cutting conditions should be
altered accordingly
Technical Guide
TF
7
Technical Guide
Actual
diameter of ball nose end mill
Diameter
Radius
Dia
0.2
0.4
0.1
0.3
0.4
0.5
1
1.5
2
2.5
3
12
16
18
20
Diameter
0.489
0.565
0.632
0.693
0.748
0.8
0.848
0.894
0.4
0.39
0.8
0.62
0.5
1
1.5
2
2.5
3
0.6
1
10
14
10
12
16
18
20
0.28
0.564
0.2
0.2
0.215
0.399
0.447
0.488
1.199
1.264
0.2
0.4
0.71
0.8
3.45
1.295
1.468
3.77
3.98
1.25
1.08
1.4
1.38
1.54
1.78
1.99
1.59
1.411
1.78
1.383
1.546
1.95
1.598
1.786
2.26
1.787
1.997
2.52
1.67
0.8
2.18
2.11
1.895
Depth of cut (ap, mm)

0.5
1.12
2.36
2.39
2.52
2.68
2.82
0.6
0.92
1.8
3.04
3.32
1.261
1.695
1.548
0.87
1.25
1.091
1.495
1.384
2.5
3.56
3.27
1.198
2.65
3.08
0.995
1.262
0.6
0.78
0.97
0.889
1.129
2.11
2.8
0.768
0.2
0.45
0.54
0.624
0.977
1.094
2.37
3.07
0.436
0.796
0.846
1.96
2.67
2.88
0.69
0.3
0.387
0.56
1.73
2.15
2.43
0.486
1.43
1.87
2.17
0.392
1.2
1.74
1.71
0.341
0.77
1.52
0.53
0.41
0.265
0.349
0.69
1.5
0.48
0.332
0.304
0.978
1.131
0.35
0.299
0.24
0.799
1.058
0.32
0.262
0.211
0.891
0.979
0.1
0.196
0.722
0.894
0.08
0.173
0.631
0.692
0.05
0.16
0.688
0.57
1.31
0.04
0.597
0.52
1.05
Depth of cut (ap, mm)
0.143
0.398
0.346
0.03
0.12
0.282
0.15
0.4
Technical Guide
0.199
Dia
0.3
0.25
Radius
0.1
TF
0.178
0.154
0.8
14
10
0.174
0.6
0.125
0.087
10
0.02
0.2
0.01
2.24
2.83
3.67
3.87
4.8
3.32
3.41
4.36
4.05
4.8
5.2
3.2
4.08
5.43
4.47
5.29
6
4.9
5.66
6.93
7.75
9.17
6.63
8.94
10.39
7.75
10.58
12.49
8.72
12
14.28
6.5
5.57
6.97
4.86
6.24
7.84
5.92
3.46
5.99
4.34
4.61
2.65
2.62
3.75
1.96
7.42
7.21
8.25
9.8
11.31
11.49
13.42
Technical Guide
Calculation
of actual diameter
Flat end mill
Ball end mill
ap
Dcut = Diameter
Dcut = 2 x
ap x (D-ap)
Dcut
Dcut = Diameter
D
Calculation of actual diameter by the tool in clined

- This machining more efficient by
eliminating cutting at nearly zero speed
- Tool life improves and better chip evacuation
- Excellent surface finish
Dcut =
D x Sin[ COS-1 (D-2ap/D)]
ap
Dcut
Vc > 0
Operating
recommendations
Contour milling
Recommended method
- Controlled easily by a continuous cut
- Enables milling with high speed(HSM) and feed
- Longer tool life
- Higher productivity
- Increased security
Copy milling
Point A: poor chip evacuation

Point B: May cause chipping and vibration
Point C: Increased contact area
Technical Guide
Conventional method
- Increased cutting force(Specially point B)
- Decrease feed
- Short tool life
- High productivity
TF
9
Trouble Shooting
Problem
Chipping
Wear
Cause
Solution
- Sharp cutting edge
- Chamfer or round the cutting edge to reduce sharp edge
- Chatter/Vibration
- Reduce RPM
- Low cutting speed
- Increase RPM - or change to a high helix end mill
- Excessive overhang
- Reduce tool overhang to minimum possible
- Unreliable chucking of end mill
- Check run out and change to a more precise system
- Unstable workpiece
- Try to improve stability and clamping or

reduce cutting conditions
- High cutting speeds
- Check the cutting data - and select the

recommended conditions
- Low feedrate
- Check the cutting data - and select the

- Incorrect helix on end mill
- Check the recommended cutter for the material

being machined
- Up milling
- Change to Down Mill machining
- Hard material
- Replace end mill with correct style as recommended

or change to TiAlN coated cutter
- Poor chip evacuation
- Use air-blast or flood coolant to remove chips or

replace cutter with a lower number of flutes.
- Material with low heat conductivity - Increase feedrate - use a sharp edged end mill
- Too small primary relief angle
- Change to large relief angle
Tool
breakage
Technical Guide
Surface
finish
Accuracy
of finished
workpiece
Burrs
TF
10
- Excessive chipping or wear
- Regrind cutter or replace
- Excessive feedrate
- Reduce feedrate to recommended conditions
- Excessive cutting forces
- Check conditions - reduce/increase RPM or

feed to the recommended conditions
- Excessive overhang
- Reduce to minimum possible
- Chatter
- Check recommended data and change cutting conditions
- Built-up edge
- Increase speed - use higher helix cutter or climb mill

and apply flood coolant
- Tool wear
- Regrind or replace cutter
- High feed - low speed
- Reduce feedrate and increase RPM to

- Cutting condition
- Start with the recommended cutting conditions
- Excessive feedrate
- Reduce as required to achieve the

required surface finish and part accuracy
- Number of flutes
- Replace high flute number end mill
- Tool deflection
- Use large diameter and short fluted tool

and minimize overhang
- Poor rigidity
- Change machine holder or cutting conditions
- Too much wear on primary relief
- Regrind at earlier stage
- Incorrect conditions
- Correct milling conditions
- Improper cutting angle
- Change to correct cutting angle
Technical Guide
-Tooling System
ER Collet & TSK Collet
TG2
HSK System
TG6
Milling Chuck
TG7
T-CLICK
TG9
T-BALANCE
TG10
T-HYCHUCK
TG11
T-SHRINK
TG13
Tap Chuck
TG14
FITBORE
TG15
GYRO
TG16
Technical Guide
Sealed
collet
Application
ER collets are used for applications requiring through coolant, as well as for standard cutting tools
such as drills, boring bars, end mills, reamers, taps and special tools.
They provide an effective solution for accurate controled coolant flow.
Front sealing collets are available for advanced high speed machines with through coolant spindles/turrets.
They provide maximum performance, high cutting speeds, extended tool life and high quality surface finish.
Features
- A revolutionary high precision front sealing collet with 1.00mm collapsibility that has through
coolant capability
- Increased machining efficiency
- Extended tool life
- Has powerful gripping and parallel clamping
- Front sealing provides protection from contamination
- Fast chip removal from work piece
Advantages
- High-pressure coolant supply up to 100 bar

- Eliminates coolant flow interference
Notes
- For maximum security and clamping power, the cutting tool shank must be inserted into the collet to
a minimum depth of 2 X shank diameter
- In sealed collet JET2 the nozzle must be adjusted directly to the flute of the cutting tool
- Suitable for all shank standards
TaeguTec
ER coolit sealed collet
Technical Guide
Two types:
Sealed collet JET

For straight shank cutting tools
with internal coolant supply
Shank
standards
Plain shank
WELDON/DIN 1835/B
Whistle notch
TG
D
2
Sealed collet JET 2

With angular double nozzle.
Coolant flow is direct to the cutting edge
- For use with standard straight shank
cutting tools (Without coolant hole)
Technical Guide
ER
- Top clamping nut DIN6499
Description
The friction ER Nut has a unique two piece exclusive friction mechanism combining radial and angular
self-centering movements.
Features
- Unique two piece friction bearing

- Radial and angular float for better concentricity
- Powerful gripping force, 50-100% higher than standard ER nut due to the friction bearing mechanism
- Balanced for higher spindle speed due to unique extractor teeth design
- Compact design: General dimensions and size range are the same as the standard nut sealed design
for use with sealed collets.
Operation
To insert collet: Always assemble the collet into the nut before mounting onto the collet chuck.
Inserting procedure
Insert the collet slantwise, fitting the two protruding extractor teeth (A) into the collet groove (B).
Place the two parts onto a clean and horizontal surface.
Press down with your thumb on the back end of the collet until it clicks into place (C).
B
Collet groove
Extractor teeth
Important
Never insert the collet parallel to the extractor ring. This will chip or break the teeth of the extractor.
When unclamping the nut, the collet will self release from the chuck by means of the extractor teeth.
Technical Guide
D
TG
3
Technical Guide
ER
- Top clamping nut DIN6499
Extracting procedure
Align the diamond-shaped engraved logo which is on the silver ring (D) to any of the key slots (E)
of the nut.
Place the nut with the collet facing down on a clean and horizontal work surface.
Insert a screwdriver vertically between the nut slots and the collet - on the reverse side of the diamond
shaped engraved logo (D).
Tilt the screwdriver outwards while helping the extraction by pushing the back of the collet
in the opposite direction (F).
E
D
Note:
For maximum performance the clamping nut thread and collet taper must be cleaned and oiled before use.
Recommended clamping torque for standard ER & ER-Top clamping nut.
Nut type
Kg m
ER-11M
ER-11
ER-16
ER-16M
ER-25
20
ER-40
25
ER-50
Technical Guide
12
ER-32
ER-20
ER-20M
TG
D
22
35
Important:
The torque is calculated to suit the maximum diameter capacity
of each collet. The torque should be gradually reduced when
used with a smaller shank size.
Technical Guide
TSK
slim collet chuck
Features & advantages
- Excellent accuracy & good gripping power by gentle taper angle (ER collet : 8, TSK collet : 4)
- Slim design for deep and cavity machining
- Suitable on high speed machining
- Variety of TSK collets (Normal & coolant type)
- General machining using drill & end mill
Application
- General machining using drill & end mill

- High speed machining for mold & die industry
- Accurate machining using reamer & end mill
How to assemble the collet with a nut
a. Assembly device
(Provided with the set)
Insert the back end of
the collet (c) into

the assembly device (a)
b. Nut
Insert the combined
part (a+c) in the nut (b)
c. Collet
Pluck out the assembly device (a)

from the remaining part (b+c)
Technical Guide
D
TG
5
Technical Guide
HSK
(DIN69893) system
Features
- DIN standard
- For high speed machining
- Size: #32, 40, 50, 63, 100
- For A.T.C. & manual machine
- Double face contact
- High stiffness
Radial
stiffness of different machine tool interface
HSK-A 100
17000
HSK-A 80
8500
Machine
HSK-B 63
4000
HSK-A 63
3600
HSK-B 50
1900
KSK-A 40 900
SK 50
SK 40
2400
670
2000
4000
6000
8000
10000
12000
Technical Guide
6
16000
18000
Radial stiffness Nm2/mm
Type
TG
D
14000
A type: Automatic tool change
B type: With coolant through face
C type: Manual clamp
D type: With coolant through face
E type: Super high speed
F type: Ultra high speed
Technical Guide
Milling
chuck
Exceptional gripping power and simple operation
- Torque
Type
TMC 25
TMC 32
TMC 42
Torque (kgfm)
160
300
500
Close
Tighten slightly when collar

is close to body (Avoid hammering)
Direction
Untightened
Improved accuracy prolongs tool life
The accuracy and low runout has been achieved by utilizing precise grinding and spiral laser slitting
to avoid damage and tool distortion.
T.I.R
0.005mm
T.I.R
0.01mm
100mm
Technical Guide
Test bar
D
TG
7
Technical Guide
Improved rigidity
Improved rigidity and body stiffness is achieved by maximising body thickness.

This is again achieved via the laser machined spiral slit.
T
>> t
TaeguTec type
Conventional roll-lock type
Excellent durability
Excellent durability through dispersing surface pressure on the roller by maximizing number of rollers
in the retainer
Type
32
42
TaeguTec
60
75
A Co.
55
72
Technical Guide
< Number of rollers in one row >
TG
D
8
B Co.
60
72
Technical Guide
Quick-change
system
DIN 69871
HSK
BT MAS 403
T-CLICK advantages
- Taper and face contact

- Ideal for high speed machining
- High precision: Low run-out
- Excellent rigidity
- Quick and easy clamping
Quick-change advantages
- Quick tool change: The taper shank and the holder connect in a quick half turn
- No thermal shock on holder taper
- Flexibility in diameter and length
- Eliminates the use of extension chuck
- No spare parts required
- T-CLICK blanks available to provide custom made tooling
- Shrink clamping for solid carbide tooling
Tightening torque: 235Nm
G2.5
20,000 RPM
Taper
ER
Technical Guide
D
TG
9
Technical Guide
Balanceable
collet chuck system
- Direct reading precision rings for high grade balance

- Simple procedure on all types of balancing machines
- Static and dynamic balance
DIN 69871
HSK
BT MAS 403
Operating instructions
The following procedure should be adjusted according to the specific type of balancing machine being used.
Loosen the 3 locking screws on the angle reference ring (blue).
Align the two balancing rings (gold-colored) to the 0 position on the angle reference ring.
After the rings are all aligned, tighten the 3 locking screws.
Insert the collet chuck into the spindle and tighten it using the pull stud.
Insert the cutting tool into the collet chuck, adjust to desired projection and clamp it.
Enter the required parameters on the balancing machine: balancing grade (G..), RPM, etc.
Run a test with the assembled collet chuck on the balancing machine.
Read the results for the unbalance angle orientation and the gr x mm unbalance value.
Loosen the 3 locking screws on the angle reference ring and align the two balancing rings with the
measured unbalance value. Rotate both balancing rings to the unbalance angle on the angle reference
ring (or to the laser mark on balancing machines with a laser indicator). Tighten the locking screws.
Run a second test with the assembled collet chuck and read the results.
- Note: The reading should be within tolerance or very close.
Technical Guide
If the necessary balance on the machine has been achieved, the tool is ready for operation.
TG
D
10
If the balance is out of tolerance, one of the following procedures should be performed:
- First option
a) IF unbalance is within 0-3 gr x mm and within 20 from original angle,
THEN increase the original value of gr x mm on the balancing rings according to the reading
on the machine, without changing the original angle position.
- Second option
a) IF unbalance is within 0-3 gr x mm at an angle of approximately 180 from original angle,
THEN decrease the original value of gr x mm on the balancing rings according to the reading
on the machine without changing the original angle position.
- Third option
a) IF unbalance is less than 1 gr x mm at an angle between 20 to 90 from the original angle,
THEN rotate both balancing rings approximately 5 towards the indicated direction.
- Fourth option
a) On some balancing machines it is possible to adjust the unbalance by rotating the peak point marked
on the balancing rings to the required angular position.
"0" position balance to G2.5 20K
Peak point
Technical Guide
Hydraulic
chuck
Features & advantages
- Consistent gripping force

- Excellent accuracy (Run-out : within 5)
- Convenient and safe tool change using a clamping screw
- Can use THC straight collets (Normal & coolant type)
Application
- Accurate machining
a) Fine milling, reaming, fine boring
- Drilling: Small diameter using carbide drill
a) For Al or Cast iron
Operation
- Tool mounting
a) Insert the tool shank between Lmax and Lmin (Fig 1.) and then, turn the clamping screw clockwise
until it can no longer rotate.
- Tool releasing
a) To release the tool from the hydraulic chuck, turn the clamping screw in a counter clock-wise direction
approximately 5 or 6 evolutions and remove the tool shank.
- Notice
a) Eliminate grease, coolant oil and any dirt from the internal bore of the hydraulic chuck and
tool shank prior to mounting.
b) Ensure the minimum chucking length (Lmin) is maintained. (see Fig 1. & Table 1.)
c) Cylindrical tool shanks available in accordance with h6 tolerance (Table 2.) and Ra min =0.3 (ground)
and weldon shanks should be used in collet only.
d) Remove the end tool from the hydraulic chuck when not in use for long periods of time.
e) Do not turn the clamping screw prior to tool mounting in the hydraulic chuck.
* Please refer to the backface for information tables.

Figure 1. Tool structure
Actuator
Clamping screw(1)
Lmax
Lmin
Hydraulic oil
Clamping sleeve
Technical Guide
Stopper
D
TG
11
Technical Guide
Table 1. Recommended minimum & maximum depth (L) of end tool insertion
Inner bore diameter (mm)
Lmin (mm)
Lmax (mm)
27.5
37.5
10
27.5
37.5
32.5
12
42.5
37.5
14
47.5
37.5
16
47.5
42.5
20
25
52.5
42.5
52.5
55.0
65.0
51.0
32
61.0
Table 2. h6 tolerance range

Shank size (mm)
3
3
10
10
18
18
30
30
50
h6 tolerance range ()
0
-6
0
-8
0
-9
0
-11
0
-13
0
-16
Table 3. Clamping torque

Inner bore diameter (mm)
Technical Guide
TG
D
12
Clamping torque (Nm)

10
25
10
40
12
65
14
90
16
120
20
240
25
260
32
450
Technical Guide
Thermal
T-SHRINK chucking system
T-SHRINK
chucking system
The thermal T-SHRINK ER collet chucking system is an enhancement to the existing popular ER system.
The T-SHRINK collets utilize the thermal shrink phenomena for rigid clamping of solid carbide cutters.
This new system provides higher torque, precision runout and better repeatability.
The T-SHRINK collets with their slim design and different projection length allows
the user to reach into deeper cavities and perform narrow milling applications.
TaeguTec offers a complete system for T-SHRINK ER collets, including a uniquely
designed heating unit with a portable heating handle. The unit is equipped with
a high-tech temperature control for easy and practical use at the machining
center or in the tool room.
For carbide tools only

h6
L(mm)
Max. T.I.R
60
35
85
10
Features
0.003mm
3xd
L
Clamping time
15-45 sec
3xd
~ 300C
Technical Guide
- Slim design to maximize effectiveness and application access

- Flexible: Fits into standard ER chucks
- High torque transfer
- Rigid clamping of carbide tools
- High precision: Low run-out
- Perfect repeatability
- Vibration damping
- Coolant JET2 available
- Symmetrical design for high speed machining
- Quick and easy tool changing
- Unique T-Shrink heating unit with portable handle
D
TG
13
Technical Guide
GTI-Tap
attachment
Description
Short tap chucks for ER collets
Application
Axial-float/tension/compression type for CNC milling machines and lathes with reversing motors
and rigid tapping
DIN 69871
BT MAS-403
Straight shank
Features
- Compensates for machine feed and tap pitch variance

- Floating mechanism compensates for misalignment between tap and workpiece
- Right and left-hands tapping
Advantages
- Practical and efficient tap holding by the ER spring collet without using drive jaw
- Compact design for minimal clearance applications
- Heavy-duty design for high torque drive ensures the same accuracy as the tap itself
Operation
For through and blind hole tapping
Technical Guide
Enter feed rate
TG
D
14
according to thread
pitch (or 1-2% lower),
and set spindle to
starting point with
0.08mm clearance.
Start spindle forward
with right hand rotation

until reaching desired
depth.
Stop feed and rotation
and reverse to starting

point.
Technical Guide
Adjustable
rotary toolholder indexable insert drills
Application
For use on machining centres and drilling machines

Features
- Diameter adjustment range 0.30mm to +1.30mm

- Guaranteed bore tolerance of 0.02mm
- Through the shank coolant design or type B coolant through the flange
- Coolant pressure up to 70 bar
Operation
Best results are achieved on a preset machine or similar device.

- Adjust with screws A or B. Preset should be made on a pre-setter to minus 0.3mm on required diameter
- Tighten the clamp screws A and B
- On the machine, make a test cut, measure the bore diameter and then adjust to required diameter
- Final adjustment to the desired diameter can be made on the machine with dial indicator or
on the pre-setter
Min:
D-0.3
Max:
D+1.3
Technical Guide
D
TG
15
Technical Guide
GYRO
GYRO
- Radial and angular alignment of toolholder
Advantages
- Easy adjustment for correcting misalignment between chuck and turret axis (drill and workpiece)
- Precise and efficient tool clamping with ER collets and ER sealed coolit jet collets
- Quick functional adjustment is made on machine by using plug and ring gauge kit
Operation
Operating instructions are included with each tool supplied.
Notes
- Coolant supply should be minimum 10 bar and maximum 80 bar for small diameter oil hole drills
: Ranging from 3-20mm (the normal machine pressure of 4 bar is insufficient)
- Coolant filtration is important to eliminate chips from blocking the drill oil hole
- To ensure maximum performance of the GYRO, the backlash of the turret indexing and support axis
mechanism should be checked and re-adjusted according to the machine standard
GYRO
- Radial and angular alignment of toolholder
Adjustable toolholder for easy adjustment of radial and angular misalignment

Application
Gyro is a rugged and adjustable toolholder to solve drilling, tapping and reaming problems encountered
on CNC and turret lathes. Its unique design allows smooth and easy adjustment of radial and angular
misalignment between chuck and turret.
Gyro reduces total machining time by making it possible to complete machining of holes in one drilling step
and achieve tolerances as close as 0.01mm, thereby eliminating subsequent boring or reaming operations.
- A breakthrough in drilling technology for CNC lathes
- Dramatic increase in tool performance at reduced cost
Features
Technical Guide
- Enables high precision drilling to a close tolerance of 0.01mm, to be performed as a final boring operation
on CNC lathes
- Reduces machining cycle time by completing the bore in one drilling step, eliminating secondary turning
and boring operations
- Prolongs tool life tenfold, especially when using HSS, solid and brazed carbide drills, taps and reamers
- Permits increase in speeds and feeds by up to 300%
- Coolant supply through the centre of the unit via the tool shoulder for oil fed drilling
T.I.R. max 0.02mm
Angular Adj. 1
Radial Adj. 2.0mm
TG
D
16
Technical Guide
-MPT(Modular Precision Tooling)
Operating Instructions
TH2
Fine
boring head BHF 16-50 and BHE
Assembly
- When mounting the BHF boring head, the expanding pin should be kept tightly inside the cylindrical body
- Insert the BHF into the shank
- Tighten the pinby turning clockwise
The recommended tightening torque guidelines are as follows:
Recommended Torque
(Nm)
BHF MB16 - 16 x 34
2.0 - 2.5
BHF MB20 - 20 x 40
4.0 - 4.5
BHF MB25 - 25 x 50
6.5 - 7.5
BHF MB32 - 32 x 63
7.0 - 8.0
BHF MB40 - 40 x 80
16.0 - 18.0
BHF MB50 - 50 x 60
30.0 - 35.0
- Insert screw until it completely enters the recess in the sleeve nut or boring bar
Disassembly
- Loosen the pinby turning counter-clockwise
Positioning
- Loosen the screw before making any slide adjustment
- By turning the graduated dialcounterclockwise,
set the tool slideallowance for a 4mm adjustment
- Lock the tool slide by means of screw, to the desired position
- Lock the screw
- When making any slide adjustment, firstly loosen the screw
Maintenance
Weekly:
- Lubricate through the oiling nipple with ISO UN G220 oil
Periodically:
- Clean the conical cylindrical surface and then lubricate
- Grease the expanding pin with an anti-friction lubricant
- Clean and lubricate the tool slide guideway
Technical Guide
Important note:
- Toolholder should be firmly affixed to the slide at all times
TH
2
* Due to back-lash phenomenon, if you pass the required value, turn the dial in the reverse direction at least
one rotation and then re-adjust in the original direction
*
Reduction sleeve
IHAXF
11
IHAXF
BBH
Body
Expanding pin
* Graduated dial
Sleeve
Nut
HHFF
HHFF
* Slide locking screw
Toolholder locking screw

Coolant nozzle
Slide holder
Slide adjusting range
Oiling nipple
Tool bore .63H7
11 Cutting edge position mark
Do not exceed the range marks!!
Technical Guide
TH
3
Fine
boring head BHF 63-125
Assembly
- When mounting the BHF boring head, the expanding pin should be kept tightly inside the cylindrical body
- Insert the BHF into the shank
- Tighten the pinby turning clockwise
The recommended tightening torque guidelines are as follows:
Recommended Torque
(Nm)
BHF MB50 - 63 x 87
30 - 35
BHF MB50 - 80 x 94
30 - 35
BHF MB63 - 63 x 87
80 - 90
BHF MB80 - 80 x 94
80 - 90
BHF MB80 - 125 x 94
80 - 90
BHF MB50 - 50 x 60
30.0 - 35.0
- Insert screw until it completely enters the recess in the sleeve nut or boring bar
Disassembly
- Loosen the pinby turning counter-clockwise
Positioning
- Loosen the screw before making any slide adjustment
- By turning the graduated dialcounterclockwise,
set the tool slideallowance for a 4mm adjustment
- Lock the tool slide by means of screw, to the desired position
- Lock the screw
- When making any slide adjustment, firstly loosen the screw
Maintenance
Weekly:
- Lubricate through the oiling nipple with ISO UN G220 oil
Periodically:
- Clean the conical cylindrical surface and then lubricate
- Grease the expanding pin with an anti-friction lubricant
- Clean and lubricate the tool slide guideway
Technical Guide
Important note:
- Toolholder should be firmly affixed to the slide at all times
TH
4
* Due to back-lash phenomenon, if you pass the required value, turn the dial in the reverse direction at least
one rotation and then re-adjust in the original direction
BHFH
IHFF
BBH
34
89
012
5 67
IHFF / IHRF
ADBH 30xD16
IHAXF
Body
Expanding pin
* Graduated dial
* Slide locking screw
Toolholder locking screw

Coolant nozzle
Slide holder Toolholder locking screws

Oiling nipple Slide adjusting range
Do not exceed the range marks!!
Technical Guide
TH
5
Technical Guide
-Grades
Grades Classification
TI2
Grades Recommendation
TI4
Grades Comparison Table
TI7
Turning Chip Breaker Comparison Table TI12

Hardness Conversion Table
TI16
Material Conversion Table
TI18
The TaeguTec coated grades are produced from a specialized technical process that incorporates CVD and
PVD products that cover a wide cutting range. This range includes grades for high speed machining to heavy
rough machining. Such diversity is possible with TaeguTecs high wear resistant ceramic coating layer that has
characteristics such as chipping-resistance on hard and/or toughened substrates.
CVD coated products have two main coating layers that are strengthened MT CVD TiCN and a microstructurecontrolled Alpha Alumina with specially designed substrate that toughens the cutting edge. The PVD coated
products have been developed with a combination of TiAlN, AlTiN and AlTiCrN that is produced with TaeguTecs
unique process of controlling the nano-scale structure and residual stresses.
Following the coating process, TaeguTec introduces its GOLD-RUSH concept, this smooth new coating
surface with a shiny yellow color gives the cutting edge lower friction and an anti-adhesion to the material during
machining.
The best performance in each application is a result of selecting the suitable combination of grade and
geometry according to the machining environment. This accounts for the workpiece materials, cutting
conditions, coolants and machine.
Turning grades
Uncoated
Coated
Cermet
Ceramic
CBN
CVD
PVD
Uncoated
PVD
Uncoated
CVD
PVD
TB610
TD810
P20
K10
TT7005
TT5080
CT3000
PV3010
AW120
SC10
AB2010
TB650
KP500
TT7015
TT9080
PV3030
AB20
TB670
KP300
TT7310
TT8020
AB30
TB730
KP100
KB90A
P30
TT8115
TC430
TT8125
AS500
TT8135
AS10
TT5100
AS20
TT7100
TT9215
TT9225
Technical Guide
TT9235
TI
2
PCD
Threading grades
Coated
Uncoated
P
P30
UF10
PVD
TT7010
TT8010
TT9030
Parting & grooving grades
Turning & grooving
Parting and grooving

Uncoated
Coated
K10
PVD
TT6080
TT9080
TT8020
Cermet
Uncoated
K10
Uncoated
PVD
CT3000
PV3010
Cermet
Coated
Ceramic
CBN
CVD
PVD
AW120
TB610
TT6300
TT6080
AB30
TB650
TT5100
TT7220
AS10
TB670
AS500
TB730
TT8020
PV3030
Uncoated
PVD
CT3000
PV3010
TT9080
PCD
PV3030
TD810
KP500
KP300
Milling grades
Uncoated
KP100
Coated
Cermet
Ceramic
CBN
PCD
Uncoated
AS10
KB90
TD810
AS20
KB90A
KP500
Ultra fine grades
CVD
P30
K10
UF10
TT6800
CT3000
TT7800
CT7000
PVD
TT2510
TT7080
TT5505
TT8020
TT5515
TT8080
TT5525
TT9030
TT6080
TT9080
KP300
KP100
Uncoated
Coated
Ultra fine grades
CVD
K10
UF10
TT7400
TT6030
TT9030
UF1A
TT9300
TT8020
TT9080
PVD
Technical Guide
Holemaking grades
TI
3
For
Materials
turning
Cutting condition
ISO
Coated
Coated
Cermet
Carbon steel, Alloy steel, Mild steel
Finish-light
P01 P10
Medium
P20
TT8115
PV3010
Rough
P30 P40
TT5100
TT7100
TT8020
P50
Cast iron
Finish
Medium
High
speed K01 K10 K20
K30
TT7005
TT7005(TT7310)
TT8125
TT8135
CT3000
CT3000
P20
Uncoated
Coated
K10
P30
AW120
Ceramic
K20
SC10
AB30
AS500
AS10
TB730
KB90A
CBN
PCD
Materials
Cutting condition
Hardened steel
Finish
Medium
Coated
Stainless steel
Finish-light Medium
TT5080
TT9080
TT8020
TT9215
TT9225
TT9235
PV3010
Coated
Cermet
Heat resistant alloy
Finish
TT5080
Medium
Non-ferrous
Finish
TT8020
TT9215
TT9225
TT9235
CT3000
Uncoated
Technical Guide
Coated
TI
4
Ceramic
CBN
PCD
Medium
K10
AB2010
AB20
AB30
TB610
TB650
TB670
TC430
TB730
AS20
TD810
KP500
KP300
For
Materials
threading
TT7010
Coated
Materials
Cutting condition
Coated
Cermet
Finish
K01
UF10
Stainless steel
Finish-light Medium
TT8010
TT9030
Cermet
Uncoated
Finish
Medium
TT8010
TT9030
Finish
UF10
UF10
Finish
TT5100
TT9080
TT7220
TT8020
PV3030
CT3000
KB90
CBN
PCD
Cutting condition
Cast iron
TT6300
Hardened steel
Finish
Stainless steel
Finish-light
Medium
AB30
Finish
Medium
Medium
TT9030
High
Speed K01 K10
Ceramic
Materials
Non-ferrous
Rough
Cutting condition High Finish-light Medium
Speed P01 P10 P20 P30 P40 P50
ISO / ANSI
Coated
K20
TT9030
parting & grooving
Coated
Medium
K10
P30
Hardened steel
Finish
Medium
TT7010
TT9030
Uncoated
Materials
High
Speed
TT8010
TT9030
Cermet
Uncoated
For
Cast iron
Cutting condition High

Finish-light Medium
Rough
Speed P01 P10 P20 P30 P40
ISO
Medium
K20
K30
TT6080
K10
Non-ferrous
Finish
Medium
TT5100
Coated
TT9080
PV3030
CT3000
Cermet
Uncoated
Coated
Ceramic
CBN
PCD
AB30
TB610
TB650
TB670
TT8020
K10
K10
Technical Guide
TT8020
Coated
TT9080
KP300
TI
5
For
milling
Materials
Rough
Cutting condition High
Finish-light Medium
speed P01 P10
ISO
P20
P30 P40(M40)
TT2510,TT5505
TT7080
TT5515
TT7800
Coated
TT8020
TT8080
TT5525,TT9030, TT9080
Coated
CT3000
Cermet
CT7000
Uncoated
P30
Cast iron
Finish
High
speed K01
K10
K30
TT6080
TT6800
CT7000
K10
Coated
AS10
Ceramic
CBN
Medium
K20
KB90
KB90A
KB90
KB90A
PCD
Materials
Cutting condition
Coated
Coated
Cermet
Uncoated
Hardened steel
Finish
Medium
Stainless steel
Finish-light
TT8020
TT8080
TT2510,TT5505
TT5515
TT6080
Medium
TT5525,TT9030,TT9080
TT7800
Finish
Medium
TT8020
TT9030,TT9080
TT8080
CT3000
CT7000
K10,UF10
Coated
Ceramic
Technical Guide
CBN
TI
6
PCD
Non-ferrous
Finish
Medium
TT6080
TT8020
AS20
KP500
KP300

Turning
grades
ISO
class TaeguTec Sandvik
Walter
Seco
Kennametal Mitsubishi Sumitomo Tungaloy Kyocera
Korloy
Iscar
UE6105 AC810P
UE6005 AC500G
T9105
T9005
CA5505
WPP10S TP1500 KCP10 UE6110 AC1000

TT8115 GC4215
GC4015 WPP10 TP1000 KCP10B
KC9110 UE6010 AC700G
T9115
T9015
CA515 NC3010
CA5515 NC3015
IC8150
IC9150
KCP25 MC6025 AC820P

TT8125 GC4325 WPP20S TP2500 KCP25B
AC2000
TT5100 GC4225 WPP20 TP2000 KC9125 UE6020 ACZ310
T9125
T9025
CA525 NC3220
CA5525 NC3120
NC3020
IC8250
IC9250
KCP30 UE6135 AC830P

WPP30S TP3500
TT8135 GC4235
TP3000 KCP40 UH6400
AC3000
TT7100 GC4035
TP40 KC9040
GC2135 WPP30
T9135
T9035
CA5535 NC3030 IC8350

CR9025 NC500H IC9350
MC7015 AC610M
TM2000
US7020 EH10Z
TT9215 GC2015 WSM10
WAM10 TP200 KCM15 VP05RT
T6120
CA6515 PC8110
NC902
IC6015
IC807
AC630M
KCM25 MC7025
US735 AC304
T6130
AH630
T6020
CA6525 NC9025
IC6025
IC9300
UH6400
TM4000
TT9235 GC2035
GC30 WSM30
WAM30 TP400 KCM35 MP7035 AC3000
TT8020 GC235
AH645
T6030
PR630
NC5330
PC9030
IC3028
TT7005 GC3205 WKK10S TK1001 KCK05 MC5005 AC405K

AC410K
GC3005 WAK10 TK1000 KC9315 UC5105 AC300G
T5105
T5010
CA4505 NC6205
CA4010 NC6105
IC5010
IC4028
KCK15 MC5015 AC415K

TT7015 GC3210 WKK20S TK2001 KCK15B
TT7310 GC3015 WAK20 TK2000 KC9325 UC5115 AC500G
T5115
T5020
CA4515 NC6210
CA4115
CA4120 NC6110
IC5005
AC420K
T5125
NC315K
AC510U
KCU10
EH510Z
KC5510 VP05RT
VP10RT
EH10Z
KC5010
AH110
PR1005 PC8110
PR930
IC807
IC907
KCU25 VP15TF AC520U

KC5525 VP20RT
EH20Z
KC5025
AH120
PR1025
PR1125 PC5300
PR1225 PC9530
PR1425
IC808
IC908
TT8115 GC4205
GC4005 WPP05
TP0500
KCP05
TT9225 GC2025 WSM20

WAM20
CP500
TH1000
TH1500
GCS05F
TT5080 GC1105 WSM10 TS2000
TS2500
GC1115
CP200
S H
GC15
GC1125
CP500
TT9080 GC1025 WSM20
GC1515 WSM30
GC1525
KCK20
Technical Guide
GC3215 WAK30
TI
7

Milling grades
ISO
class TaeguTec Sandvik
Walter
Seco
Kennametal Mitsubishi Sumitomo Tungaloy Kyocera
MH1000
WHH15 F15M KC510M MP8010
TT2510 GC1010
GC1030 WXM15 MP1500 KC522M
VP15TF
F30M KC635M
Korloy
Iscar
PC210F
IC903
IC900
WKP25 MP1500
TT7080 GC4220 WAM10
TT7030 GC4230 WAM20 MP2500
T250M
T3130
AH330
PR630
PR660
PR730
PC3600
PC3500
PC3535
PC3525
IC950
TT9080 GC1030 WAM30 F30M KC522M VP15TF ACP200

TT9030 GC4240
MP3000 KC635M VP20RT
AH725
AH730
GH330
AH120
PC5300
PR9925 NC5330
PR830 PC9530
IC808
IC908
KC725M
F40M KC735M VP30RT ACP300
T350M KC935M FH7020
ACZ350
KCPM20 F7030
AH140
T3130
AH130
PC3545
IC830
IC330
IC928
GC1030
TT9080 GC2030 WAM30 MH1000
KC635M VP15TF ACP200
TT9030 S30T WXM35 MP2500
F30M
GC1025
T3130
AH725
AH120
PR730
PR830 PC5300
PR9925 PC9530
PR925 NC5330
PR1025
IC808
IC908
F40M
F7030 ACP300
TT8080 GC2040 WXM35
MM4500 KC725M VP30RT EH20Z
TT8020 S40T WSM35
WSP45 MS2500
MP9030 EH520Z
AH130
AH140
SH730
PR1225 PC3545
PR905 PC5300
IC830
IC330
IC928
PC8110
IC5100
PC6510
PC215K
PC5300
IC810
IC910
TT8080 GC4240 WKP35

TT8020 GC1040 WXP45
TT7800
WSP45
Technical Guide
M S
TI
8
MK1500 KC915M
TT6800 GC3220
GC4220 WAK15 MP1500 KCK15 MC5020
K
GC1020
MP8010 ACK200
WKP25 MK2050
TT6080 GC4230
MK2000 KCK15 VP15TF ACK300
GC3040 WKP35 MK3000 KC520M F5010 ACZ310
GC4240
T1015
T1115
AH120
GH110
PR905
PR510
PR610

Cermet grades
ISO
class TaeguTec Sandvik KennametalSumitomo Kyocera Tungaloy Mitsubishi Korloy
Seco
NTK
Ceramtec
T110A
PV30
T1000A TN30
T1500Z PV7010
GT720
NS710
AP25N CC105
CC115
NX2525 CN1000
T3N
SC35
PV7020
CT5005 KT5020 T1500A PV7025
CT5015
PV60
P10 CT3000 CT525 KT125 T1200A TN6010
KT150
T2000Z
GC1525
TN6020
TN60
GT730
GT530
NS520
NS720
MP3025 CN2000 TP1030

CMP
UP35N CC125
CM
T15
C30
Q50
SC15
SC8015
SC7035
SC40
T3000Z TN100M
T130Z TC60M
PV90
NS730
NS530
VP45N
NX99
NX3035
N20
Z15
C50
C7X
SC7015
SC60
T250A
T130A
NS740
NX4545
Q50
N40
PV30
TN30
PV7010
GT720
NS710
AP25N CC105
CC115
NX2525 CN1000
T3N
SC35
CT5005 KT5020 T1500A PV7020

PV60
M10 CT3000 CT5015
T1200A TN6010
CT525 KT125
KT150
T2000Z
TN6020
GC1525
TN60
GT730
GT530
NS520
NS720
MP3025 CN2000 TP1030

CMP
UP35N CC125
CM
T15
C30
Q50
SC15
SC8015
SC7035
SC40
T3000Z TN100M
T130Z TC60M
PV90
NS730
NS530
VP45N
NX99
NX3035
N20
Z15
C50
C7X
SC7015
SC60
T250A
T130A
NS740
NX4545
P01 PV3030
PV3010
P20 CT7000
KT315
CT530
KT1120
KT175
P30
M01 PV3010
PV3030
M20 CT7000
KT315
CT530
KT1120
KT175
M30
T110A
CN20
CN30
CN20
CN30
PV30
T110A
T1000A PV7005
T1500Z PV7020
PV60
NS710
GT720
NS720
NS520
AP25N
NX2525 CN1000
K10 CT3000 CT5015
KT125
T1200A TN60
T2000Z TN6020
GT730
NS730
NS530
CN2000
CM
T3N
Q15
SC8015
C15M
T15
Z15
C7Z
SC7015
Technical Guide
KT315
T3000Z
TP1020
C15M
Q50
N40
K01 PV3030
K20
MP1020
TP1020
C15M
TI
9
Grade Comparison Table

Ceramic
grades
Application Composition TaeguTec
Sandvik
Al2O3
CC620
CC650
AW120
Al2O3+TiC
AB30
SiAlON
AS500
Cast iron
Si3N4
Hardened
steel
Super alloy
Technical Guide
10
NTK
Kyocera
SN60
SN80
HC1
HW2
KA30
KY1615
SH2
SH4
HC2
HC5
HC6
KY300
KY1310
KYK10
SL506
SL508
SL606
SL608
KY1320
KY3500
SL500
SL808
SX1
SX2
SX6
KS500
KS6000
KS6050
NS260
KY3400
KYK25
SL550C
SL554C
SL654C
SL658C
SL854C
SL858C
SP2
SP9
CS7050
NS260C
SH2
SH4
HC2
HC5
HC7
SC10
Al2O3+TiCN
AB20
Al2O3+TiCN
+ PVD
AB2010
CC6050
KY4400
ZC4
ZC7
Al2O3+SiCw
TC430
CC670
KY4300
WA1
Si3N4+TiN
AS20
CC6060
CC6065
KY2100
KY1540
KYS30
KYS25
SX5
SX7
SX9
CC1690
A65
Sumitomo Ssang-yong
SZ200
SZ300
NB90S
NB90M
ST100
SD200
TC100
(PVD)
SN200K
SN2100K
Si3N4+CVD
SiAlON
TI
AS10
CC6090
CC6091
Kennametal Ceramtec
SN26
SN300
SN400
SN500
SN600
ST300
ST500
ST700
A66N
PT600M
KS6040
NB100C
TC300
WX2000
SW500
SW800
SN800
SN900
Grade Comparison Table

CBN
grades
Application
TaeguTec
Tungaloy
Sandvik
TB610
BX310
CB7015
WBN575
TB650
BX530
BX330
BXM20
KB1610
KB5610
KB9610
CB7025
KB1625
KB5625
WBN570 CBN100
WBN560 CBN160C
TB670
BX360 BX380
BXC50
KB1630
KB5630
WBN555
KB1345
KB9640
WBN735 CBN200
BN100 BN700
WBN750 CBN400C
Continuous
Hardened
steel
General
General
Cast iron
BX930 BX850
TB730(KB90) BX950 BX470
BX480
Solid CBN
PCD
KB90A
CB7050
Kennametal Ceramtec
Seco
Sumitomo
CBN10
CBN050C
BNX10
BNC100
CBN150
CBN100P
BN250 BNX20
BNC160
BNC200
BN350 BNX25
BN500
BNC300
WBN100 CBN300
WBN100C CBN350
BX90S BXC90
BNS800
grades
ISO class TaeguTec
Iscar
TD810
Tungaloy Sumitomo Sandvik Kennametal Mitsubishi

DX180
DA90
NTK
KD1425
Kyocera
Seco
KPD230 PCD30M
N01-N10
KP500
ID8
DX160
MD203
N05-N20
KP300
ID5
DX140
DA150
N15-N30
KP100
DX120
DX110
DA2200
DA1000
CD10
KD1400
KD1405
PCD30
MD220
PD1
KPD010
PCD20
MD230
PD2
KPD001
PCD10
PCD05
Technical Guide
TI
11
Turning Chip Breaker Comparison Table
Negative insert
Description
TaeguTec
Sandvik
Kennametal
Seco
Walter
Valenite
WS
WT
FA
WF, WL
WMX,WM
W-MF2
W-M3
FF1
NF
NM
W3
W6
F2
FG
QF
FW
MW
FF
FS
FP
FN
MF2
NF3
FC
VF
FP5
NFT
NS6
PF, LC
XF
K
95
Double
sided
GP-K,MSML
MP
MC
PC
Steel
MT
GPXM
QM
SM
PM
XMR
MGPR
HM
RT
Single
sided
RX
PR
MS
GP
P
MN
G-NMT,
NS4
NS5,G1
MF3
NM4
MR3
M3
MP3
NM4
NM6
MP5
MP
RP
NS8
UN
M4
MG-
UM
RN
MG-
M5
MR7, M6
NM5,NM7
NRT, RP5
NM6,NM9
RM
RH
QR
MR
RP
HT, HD
HR, 31
RH
EA,SF
MF
EM
MM
FP
MU1, MS1
UP
M2
M3
R3
NRF
R6,RR9
R5,R4,37
RR6
R8,56,57
R7
NR6
NR5,NR8
NR7
R6
MF1
F5
MF4
NF4
NMS
NM4
MR6, MF5
MM-RR6
NR4
NMS
M5
NRR
TI
12
Double
sided
Stainless
steel
ET
SU
Cast iron
Double
sided
Technical Guide
HY, HZ
MT
MGRT
MR
RP
MM-MR
SF, SGF
FH, FX
MX-SM, 23, SM MS, MH, MX
SR, SMR
KF,KM
KR
FN
RP
UN
M5
MR7
NM5, MK5
Mitsubishi
Sumitomo
Kyocera
Tungaloy
Korloy
Iscar
SW
MW
FH
LUW, SEW
GUW
FL,FA
WP
WQ
GP, DP, XF
XP
PP
AFW
ASW
TF
LW
VW,HW
HU
WG
ZF
ZM,TS,
NS,NM
TSF
VG,HF,GF
NF
SH
SU
SE
FY,SA
LP
ES
FJ,SY
MJ
LU
GX,HM
HQ
CJ
CQ,PQ
XQ
UP
A3, AH
XS
MP, MV
GE,GU
GS
PS
MA
UX,UG
MGMH,GJ
GH, RP
HAS,HDS
HZ
HA
HH
HC5
HX,HBS
HV,HDS,
HXD
FS
MS
UZ
ME
MU, MX
HS
CS
MGC
GT,PT
PH,HT
S
CB,17
AS
TM
VF
VQ
VL, VB, HC
HA
12
VP2
PP
HS,GS, VP3
TF
VL
HC
VM
HM,GM
GN
38
DM,MG33,37
B20,B25
MG-
TH
HR, GR
NR
TRS
57
GH
RP
NM
PX
MP
HG
HP
HF
HU
HX
65
TU
HW
VT,HH
VH,B40
MQ,GU
MU
MS
HA
SS
GU
HU
SM
VP3
HS
GS
UZ
GZ
MGC
ZS, GC
CF
CM
CH
B25
GR
TNM
Technical Guide
SU
EX
HMM, SA
MA
MGGH
SF
TI
13
Turning Chip Breaker Comparison Table
Positive insert
Description
TaeguTec
Sandvik
Kennametal
Seco
Walter
WT
WM
MW
W-F2
PF
FA
PF,UF
UF,11,GM
FF1
PF4
PF5
FP
LF
F1
PS4
PS5
Valenite
SA
Steel
FG
PC
MT
Technical Guide
Aluminum
TI
14
UM
XF
PM
XM
PR,UR
XR
PMR-
PMR-
FL
AL
MP
MF
PF2
F2
PMRHP
PM3
PM4
PM5
E47, MT-
PM5
PMRAL
PM2
IL
Mitsubishi
Sumitomo
MW
FV
SMG
SQ,SV
LU
FP
FC
FK
SU
SC,SK
MQ,MV
MTG
SF,MU
PMRAZ
Kyocera
XP
GK, GP, DP
CF, GF
GQ
GR
XQ
HQ
Tungaloy
Korloy
Iscar
WG
01,PF,PSF
HFP
38, PF
JS
VF
HMP,C05
PSS
PS
MT-
PM
UJ
GP,HQ
G,PMR-
23
AG
AH
AL
SM
16, GT-
C25
14, 17
19, MT-
AR
AF, AS
Technical Guide
TI
15
Technical Guide
Hardness Conversion Table
TI
16
Brinell HB10mm ball

Rockwell
LOAD 3000kgf
Vickers Standard Tungsten A scale
B scale
C scale
D scale
Shore's
50kg
ball carbide 60kgf 100kgf 150kgf 100kgf

ball
diamond 1/16in diamond diamond

brale ball brale brale
HV

HRA HRB HRC HRD
HS
80.5
93.1
1900
79.2
92.6
1800
77.9
91.9
1700
76.6
91.3
1600
75.3
90.5
1500
74.6
90.1
1450
74.0
89.6
1400
73.4
89.1
1350
72.7
88.7
1300
72.1
88.3
1250
71.5
87.9
1200
70.9
87.5
1150
70.3
87.1
1100
69.6
86.6
1050
68.9
86.2
1000
97
76.9
68.0
85.6
940
96
76.5
67.5
85.3
920
95
76.1
67.0
85.0
900
93
75.7
66.4
84.7
(767)
880
92
75.3
65.9
84.4
(757)
860
91
74.8
65.3
84.1
(745)
840
90
74.3
64.7
83.8
(733)
820
88
74.8
64.0
83.4
(722)
800
87
73.3
63.3
83.0
(710)
780
86
72.6
62.5
82.6
(698)
760
84
72.1
61.8
82.2
(684)
740
83
71.5
61.0
81.8
(670)
720
81
70.8
60.1
81.3
(656)
700
70.5
59.7
81.1
(647)
690
80
70.1
59.2
80.8
(638)
680
69.8
58.8
80.6
630
670
79
69.4
58.3
80.3
620
660
69.0
57.8
80.0
611
650
77
68.7
57.3
79.8
601
640
68.3
56.8
79.5
591
630
75
67.9
56.3
79.2
582
620
67.5
55.7
78.9
573
610
74
67.0
55.2
78.6
564
600
66.7
54.7
78.4
554
590
72
66.2
54.1
78.0
515
580
65.8
53.6
77.8
535
570
71
65.4
53.0
77.4
525
560
64.8
52.3
77.0
517
(505)
550
69
64.4
51.7
76.7
507
(496)
540
66.2
51.1
76.4
497
(488)
530
67
63.5
50.5
76.1
488
(480)
520
62.9
49.8
75.7
479
(473)
510
66
62.2
49.1
75.3
471
(465)
500
61.6
48.4
74.9
460
(456)
490
64
61.3
47.7
74.5
452
488
480
Note: Gray figures come from ASTM E 140 table (Calculated by SAE-ASM-ASTM together)
Tensile
strength
N/mm2
(kgf/mm2)
2205(210)
2020(206)
1985(202)
1950(199)
1905(194)
1860(190)
1825(186)
1795(183)
1750(179)
1750(174)
1660(169)
1620(165)
1570(160)
1530(156)
1459(153)
1460(149)
1410(144)
Vickers
50kg
Shore's
HS
62
59
57
55
52
50
47
45
42
41
40
38
37
36
34
33
32
30
29
28
26
25
24
22
21
20
19
18
15
Tensile
strength
N/mm2
(kgf/mm2)
1570(160)
1530(156)
1459(153)
1460(149)
1410(144)
1370(140)
1330(136)
1290(131)
1240(127)
1250(123)
1170(120)
1130(115)
1095(112)
1070(109)
1035(105)
1005(103)
980 (100)
950 (97)
935 (96)
915 (94)
905 (92)
890 (91)
875 (89)
855 (87)
840 (86)
825 (84)
805 (82)
795 (81)
780 (79)
765 (78)
730 (75)
695 (71)
670 (68)
635 (65)
605 (62)
580 (59)
545 (56)
515 (53)
490 (50)
455 (45)
425 (44)
(42)
(41)
(39)
Technical Guide
HV
470
460
450
440
430
420
410
400
390
380
370
360
350
340
330
320
310
300
295
290
285
280
275
270
265
260
255
250
245
240
230
220
210
200
190
180
170
160
150
140
130
127
122
117
Brinell HB10mm ball

Rockwell
LOAD 3000kgf
Standard Tungsten A scale
B scale
C scale
D scale
ball carbide 60kgf 100kgf 150kgf 100kgf

ball
diamond 1/16in diamond diamond

brale ball brale brale

HRA HRB HRC HRD
60.7
46.9
74.1
442
441
60.1
46.1
73.6
433
433
59.4
45.3
73.3
425
425
58.8
44.5
72.8
415
415
58.2
43.6
72.3
405
405
57.5
42.7
71.8
397
397
56.8
41.8
71.4
388
388
56.0
40.8
70.8
379
379
55.2
39.8
70.3
369
369
54.4
(110.0) 38.8
69.8
360
360
53.6
37.7
69.2
350
350
52.8
(109.0) 36.6
68.7
341
341
51.9
35.5
68.1
331
331
51.1
(108.0) 34.4
67.6
322
322
50.2
33.3
67.0
313
313
49.4
(107.0) 32.2
66.4
303
303
48.4
31.0
65.8
294
294
47.5
(105.5) 29.8
65.2
284
284
47.1
29.2
64.8
280
280
46.5
(104.5) 28.5
64.5
275
275
46.0
27.8
64.2
270
270
45.3
(103.5) 27.1
63.8
265
265
44.9
26.4
63.5
261
261
44.3
(102.0) 25.6
63.1
256
256
43.7
24.8
62.7
252
252
43.1
(101.0) 24.0
62.4
247
247
42.2
23.1
62.0
243
243
41.7
22.2
99.5
61.6
238
238
41.1
21.3
61.2
233
233
40.3
20.3
98.1
60.7
228
228
(18.0)
96.7
219
219
(15.7)
95.0
209
209
(13.4)
93.4
200
200
(11.0)
91.5
190
190
(8.5)
89.5
181
181
(6.0)
87.1
171
171
(3.0)
85.0
162
162
(0.0)
81.7
152
152
78.7
143
143
75.0
133
133
71.2
124
124
69.8
121
67.6
116
65.7
111
Note: Gray figures come from ASTM E 140 table (Calculated by SAE-ASM-ASTM together)
TI
17

According
to VDI 3323 standard
Material
AISI/SAE
group
1 A 366 (1012)
1008
045 M 10
AFNOR
AF 34 C 10
XC 10
1449 10 CS
1.0028
Ust 34-2 (S250G1T)
1.0034
RSt 34-2 (S250G2T)
1449 34/20 HR,
A 34-2 NE
1.0035
St185 (Fe 310-0)
Fe 310-0
A 33
1.0036
S235JRG1 (Fe 360 B)
Fe 360 B
1.0037
S235JR (Fe 360 B)
Fe 360 B
A 570
Gr. 33,36
St 33
Ust 37-2
St 37-2
1449 15 HR,HS
4360-40 B
4360-40 B
1115
1.0038
GS-CK16
030A04
A 570 Gr. 40
1.0044
S275JR (Fe 430 B)
Fe 430 B FN
St44-2
E 28-2
E 36-2
1.0045
S355JR
4360-50 B
1.0050
E295 (Fe 490-2)
Fe 490-2 FN
A 572 Gr. 65
1.0060
E335 (Fe 590-2)
Fe 60-2
1.0060
St 60-2
1.0070
1
1
1
A 284 Gr.D
A 573 Gr.58
4360-50 B
A 50-2
4360-55 E; 55 C
A 60-2
E360 (Fe 690-2)
Fe 690-2 FN
A 70-2
1.0112
P235S
1501-164-360B LT20
A37AP
1.0114
S235JU;St 37-3 U
4360-40C
E 24-3
1.0116
S235J2G3 (Fe 360 D 1)
Fe 360 D1 FF
E 24-3
A 570 Gr 36;C
St 60-2
1A
4360-43 B
A 570 Gr.50
St 50-2
E 24-2
1449 43/25 HR, HS
A 572 Gr.50
A 34-2
HS,CR,CS
Technical Guide
EN
18
BS
040 A 10
TI
Material No. DIN

0.0030
C10
St 70-2
St 37-3
A 611 Gr. C
1449 37/23 CR
4360-40 D
E 24-4
1.0130
P265S
1501-164-400B LT 20
A 42 AP
1.0143
S275J0; St 44-3 U
4360-43C
E 28-3
SS
C 10
UNI
1 C 10
F.1511
UNE
F.151A
Fe 330,Fe 330 B FU
S 10C
JIS
SS 330
KS
SM 10C
10
GOST
SS 330
Fe 330 B FU
St2sp
1300
Fe 320
Fe 310-0
St0
1311
FE37BFU
AE 235 B
16D, 18Kp
1311
Fe 360 B
AE 235 B
1325
Fe 330,Fe 330 B FU
1412
Fe 430 B
AE 275 B
2172
Fe 510 B
AE 355 B
1550
Fe 490
1650
Fe 60-2
1312
2172
1449 37/23 HR
Fe 430 B FN
Fe 590
Fe 360 B
St3Kp
STKM 12A;C
STKM 12A;C
SS 330
SS 330
SM 400 A;B;C
SM 400 A;B;C
St4ps; sp
a 490-2
SS 490
SS 490
ST5ps; sp
A 590-2
SM 570
SM 570
St6ps; sp
Fe 360 B
Fe 430 B FN
Fe 490-2 FN
Fe 590-2 FN
Fe 60-2
1655
1313
A 690-2
Fe 360 C
AE 235 C
Fe 360 C
AE 235 C
Fe 690
Fe 360 D1 FF
Fe 360 C FN
Fe 360 D FF
Fe 37-2
Fe 690-2 FN
AE 235 D
Fe 360 D1 FF
SPH 265
1414-01
Fe 430 D
AE 275 D
St3kp; ps; sp
16D
Technical Guide
1312
Fe 70-2
TI
19

According
Material
AISI/SAE
group
1 A 573 Gr. 70
Material No. DIN

1.0144
S275J2G3 (Fe 430 D 1)
BS
Fe 430 D1 FF
1.0149
S275JOH; RoSt 44-2
4360-43C
1.0226
DX51D; St 02 Z
Z2
GC
1.0301
C10
040 A 10
AF 34 C 10
A 611 Gr.D
M 1010
St 44-3
EN
4360-43 C; 43 D
E 28-4
045 M 10
XC 10
1449 10 CS
1
A 621 (1008)
1.0330
DC 01
1449 4 CR
1449 3 CS
TE
A 619 (1008)
1.0333
Ust 3 (DC03G1)
1449 2 CR;3 CR
A 621 (1008)
1.0334
UStW 23 (DD12G1)
A 622 (1008)
1.0335
DD13; StW 24
1449 1 HR
3C
A 620 (1008)
1.0338
DC04
1449 1 CR;2 CR
ES
A 516 Gr. 65; 55
1.0345
P235GH
1501 Gr. 141-360
A 37 CP;AP
A 515 Gr. 65;55

A 414 Gr. C
St 2; St 12
Ust 13
St4; St 14
HI
1501 Gr. 161-400; 154-360

1501 Gr. 164-360; 161-360
(M) 1020
1.0402
C22
055 M 15, 070 M 20 2C/2D
AF 42 C 20;
1020
1.0402
C22
050A20
CC20
1020;1023
1.0402
C22
055 M 15, 070 M 20 2C
AF 42 C 20;
1.0425
P265GH
1501 Gr. 161-400;151-400
A 42 CP; AP
1.0443
GS-45
1.0539
S355NH;StE 335
1.0545
S355N; StE 355
4360-50E
E 355 R
1.0546
S355NL;TStE 355
4360-50EE
E 355 FP
1.0547
S355JOH
4360-50C
TSE 355-3
1.0549
S355 NLH;TStE 355
1.0553
S355JO;St 52-3U
4360-50C
E 36-3
M 1023
Technical Guide
20
SC
1501 Gr. 161-360; 151-360
A 442 Gr.55
TI
AFNOR
E 28-3
A27 65-35
1499 22 HS, CS
H ll
2C/2D
1501 Gr. 164-360; 161-400

1501 Gr. 164-400;154-400
A1
XC 25;1 C 22
XC 25;1 C 22
E 23-45 M
TSE 355-4
SS
1411, 1412
UNI
Fe 430 B, Fe 430 C (FN)
UNE
AE 275 D
JIS
SM 400 A;B;C
KS
SM 400 A;B;C
GOST
St4kp> ps; sp
1412-04
Fe 430 C
Fe 430 C
1151 10
FeP 02 G
FeP 02 G
C 10
F.1511
S 10C
SM 10C
10
FeP 00
AP 11
SPHD
SPHD
15kp
FeP 02
AP 02
SPCD
SPCD
FeP 12
AP 12
SPHE
SPHE
10kp
FeP 13
AP 13
SPHE
SPHE
08kp
1147
FeP 04
AP 04
SPCE
SPCE
08jU; JUA
1331
FeE235, Fe 360 1 KW;KG
A 37 RC I
SGV 410, SGV
SGV 410, SGV 450,
450;SPV 480
450;SPPV 480
1414
Fe 430 D (FF)
1 C 10
1142
1330
FeP 01
Fe 360 2 KW;KG
Fe 430 D1 FF
F.151.A
RA II
450, SGV 48, SPV
SGV 480, SPPV
1450
C 20
1 C 22
F.112 S20C
SM 20C
20
1450
C20, C21
F.112
S22C
SM 22C
20
1450
C 20;
1 C 22F.112
S 20 C;S 22 C
SM 20 C;SM 22C
1431
Fe 410 1 KW; KG;
A 42 RC I
SPV 315; SPV 355
SPPV 315; SPPV 355 16K
1430
C 21;C 25
KT Fe 410 2 KW; KG
A 42 RC II
1305
2134-04
Fe 510 B
Fe 355 KGN
2334-01
FeE 355 KG
AE 355 KG
2135-01
FeE 355 KT
AE 355 KT
2172-04
Fe 510 C
Fe 510 C
2135
Fe 510 D
FeE 355 KTM
SG 295; SGV 410
SG 295; SGV 410
SGV 450; SGV 480 SGV 450; SGV 480
20K
Technical Guide
1432
C 21, C 25
Fe 510 C
TI
21

According
Material
AISI/SAE
group
1 A 633 Gr.C
Material No. DIN

1.0562
P355N
BS
EN
1501 Gr.225-490A LT 20
1.0565
P355NH; WStE 355
1501-225-490B LT 20
A 510 AP
1.0566
P355NL1; TStE 355
1501-225-490A LT 50
A 510 FP
1.0570
S355J2G3
Fe 510 D1 FF
E 36-3
A 588
Technical Guide
22
St 52-3
E 355 R/FP;
A 510 AP
1449 50/35 HR>HS
E 36-4
4360-50 D
1213
1.0715
9 SMn 28 (1SMn30)
230 M 07
S 250
1213
1.0715
9 SMn 28
230 M 07
S 250
12 L 13
1.0718
9 SMnPb 28
1108
1.0721
10 S 20
11 L 08
1.0722
10 SPb 20
10PbF 2
11 L 08
1.0722
10 SPb 20
10PbF 2
1215
1.0736
9 SMn 36 11SMn37)
S 300
12 L 14
1.0737
9 SMnPb 36
1.0972
S315MC; QStE 300 TM
1501-40F30
E 315 D
1.0976
S355MC; QStE 360 TM
1501-43F35
E 355 D
1.0982
S460MC; QStE 460 TM
1501-50F45
1109
S 250 Pb
(11SMnPb30)
(210 M 15)
10S20
10F 2
(11SMnPb37)
1.0984
S500MC; QStE 500 TM
1.0986
S500MC; QStE 500 TM
1501 - 60F55
E 560 D
1.1121
CK 10
040 A 10
XC 10
1.1121
St 37-1
4360 40 A
TI
StE 355
AFNOR
FeE 355 KG N
1010
(C10E)
E 490 D
1015
1.1141
CK 15
040 A 15
1020
1.1151
C22E
055 M 15
2 C 22 XC 18
D3
1.2080
X 210 Cr 12
BD 3
Z 200 C 12
1023
(C15E)
CK 22
080 M 15
(070 M 20)
32C
XC 12 XC 15
XC 18
XC 25
2106
SS
UNI
FeE 355 KG;KW
2106
FeE 355-2
2107-01
FeE 355-3
2132, 2133
17GS
2134,
2174
17G1S
UNE
AEE 355 KG;DD
JIS
SM 490 A;B;C;
KS
GOST
SM 490 A;B;C; YA;YB 15GF
AE 355 D
SM 490 A;B;C;
SM 490 A;B;C;
Fe 510, D1 FF
YA;YB
YA;YB
YA;YB
17GS
17G1S
1912
CF SMn 28
F.2111 - 11 SMn 28 SUM 22
SUM 22
1912
CF 9 SMn 28
11 SMn 28
SUM 22
1914
CF 9 SMnPb 28
F.2112-11 SMnPb SUM 22 L
CF 10 S 20
F. 2121 - 10 S 20
CF 10 SPb 20
F.2122-10 SPb 20
CF 10 SPb 20
10 SPb 20
CF 9 Mn 36
F.2113 - 12 SMn 35 SUM25
SUM25
F-1510-C 10 K
S 9 CK
S 9 CK
S 10 C
08;10
2642
FeE 355TM
2662
FeE 490 TM
28
SUM 22
SUM 22 L
SUM 23 L, SUM 24 L SUM 23 L, SUM 24 L
FeE 560 TM
1265
C 10,
2 C 10
S 10 C
1300
1370
C 15
C 16 F.1110-C 15
S 15
SM 15C
15
1450
C 20
C 25 F.1120-C 25 K
S 20 C, S 20 CK
SM 20 C, SM20 CK
20
2642
F.1511-C 16 K
S 15 CK
S 22 C
SM 15CK
SM22 C
Technical Guide
2 C 15
TI
23

According
Material
AISI/SAE
group
1 A36
Material No. DIN

St 44-2
BS
4360 43 A
EN
AFNOR
NFA 35-501 E 28
StE 320-3Z
1 501 160
A572-60
1.8900
StE 380
4360 55 E
(M) 1025
1.0406
C 25
070 M 26
1.0416
GS-38
A 537 CI.1
1.0473
P355GH
19 Mn 6
A 52 CP
1.0501
C 35
080 A 32, 080 A 35
1 C 35
1449 40 CS
XC 38
2
2
A 414 Gr. G
1 C 25
20-400 M
A 612
2
1035
080 M 36,
AF 55 C 35
1045
1.0503
CF 45
060 A 47
XC 42 H 1 TS
1040
1.0511
C 40
080 M 40
1 C 40
(C45G)
080 M 46
AF 60 C 40
1.0540
C 50
A27 70-36
1.0551
GS-52
A2
280-480 M
A148 80-40
1.0553
GS-60
A3
320-560 M
A738
1.0577
S355J2G4 (Fe 510 D 2)
Fe 510 D2 FF
A 52 FP
1501 Gr.224-460
Technical Guide
1501 Gr. 224-490
TI
24
1140
1.0726
35 S 20
1146
1.0727
45 S 20 (46S20)
1035
1.1157
40Mn4
150 M 36
1025
1.1158
C25E
(070 M 25)
2 C 25
1536
1.1166
34Mn5
1330
1.1170
28Mn6
(150 M 28), (150 M 18)
20 M 5, 28 Mn 6
1330
1.1170
28Mn6
150 M 5
20 M 5
1330
1.1170
28Mn6
1.1178
C30E; CK 30
1041
CK 25
212 M 36
8M
35MF 6
45 MF 4
15
40 M 5
XC 25
14A
080M30
35 M 5
20 M 5
XC 32
1411
SS
UNI
UNE
JIS
KS
GOST
1421
2145
FeE390KG
C 25
S 25C
SM 25C
1 C 25
1306
2101
2102
Fe E 355-2
1572
C 35
1672
C 43
1550
1674
1 C 35
A 52 RC I RA II SGV 410
SGV 410
SGV 480
SGV 480
SGV 450
F.113
C 46
C 40
1 C 40
C 50
1 C 50
SGV 450
S35C
SM35C
35
S 45 C
SM 45 C
45
S 40 C
SM 40 C
S 09CK
SMn 433
S 25 C
SM 25 C
SCMn 1
SCMn 1
SCMn 1
SCMn 1
1505
1606
2107
A 52 RB II
1957
F.210.G
AE 355 D
1973
1421
F.1120 - C 25 K
S 25 C
TO.B
SMn 433 H
C 28 Mn
28 Mn 6
S 28 C
2145
C 28 Mn
C 30
2 C 30
30G
Technical Guide
C 25
TI
25

According
Material
AISI/SAE
group
2 1035
Material No. DIN

1.1180
C35R
BS
080 A 35
C35E
080 A 35
Cm 35
1.1181
1035
1.1181
C35E
080 A 35
1042
1.1191
GS- Ck 45
080 A 46
XC 45
1049
1.1206
C50E
080 M 50
2 C 50
1050
1.1213
Cf 53
070 M 55
4520
1.5423
22Mo4
1503-245-420
1.0050
St50-2
1.0481
P295GH
1501 Gr. 224
a 48 Cp;AP
1.0503
C35
060 A 47
1 C 45
1038
1050
1055
A 516 Gr.70
A 515 Gr. 70
A 414 Gr.F; G
3
1043
CK 35
CK 35
CK 50
(C53G)
17 Mn 4
(080 M 36)
(080 M 36)
2 C 35, XC 32
XC 38 H 1
XC 48 H 1;
XC 50 H 1
080 M 46
1449 50 HS, CS
Technical Guide
XC 32
1035
26
AFNOR
3 C 35
TI
EN
XC 48 H TS
AF 65 C 45
1074
1.0614
C 76 D; D 75-2
XC 75
1086
1.0616
C 86 D; D 85-2
XC 80
1095
1.0618
C 92 D;D 95-2
1036
1.1165
30Mn5
120 M 36
35 M 5
1335
1.1167
30Mn5
150 M 36
40 M 5
1040
1.1186
C40E
060 A 40, 080 A 40
2 C 40
1045
1.1191
C45E
080 M 46
2 C 45
1330
CK 40
CK 45
XC 90
(150 M 28)
080 M 40
060 A 47
XC 42 H 1
XC 42 H 1
XC 45
XC 48 H 1
1572
SS
UNI
1550
C35
1572
C36
1660
C45
1674
C 50
1674
C 53
1572
16 Mo 5 KG; KW
UNE
F.1130-C 35 K-1
F.1130-C 35 K
JIS
KS
S 35 C
SM 35 C
S 35 C
SM 35 C
GOST
35
F-1140
50
F.2602- 16 Mo 5
S 50 C
SM 50 C
50
SB 450 M
SB 450 M
SB 480 M
FE50
Fe 510 KG;KT;KW
Fe 510-2 KG;KT;KW
A 47 RC I
RA II SG 365, SGV 410 SG 365, SGV 410 14G2

SGV 450
SGV 450
F.114
S 45 C
SM 45 C
45
F.8211-30 Mn 5
SMn 433 H
SMn 433 H
27ChGSNMDTL
F. 1203-36 Mn 6
SMn 438 (H)
SMn 438 (H)
35G2
S 40 C
SM 40 C
S 45 C
S 45 C
SGV 480
FeE 295
1672
1650
C 45
1 C 45
SGV 480
C 85
f.8311-AM 30 Mn 5 SCMn 2
2120
C 40
1672
C 45
C 46
F.1140-C 45 K
F.1142-C48 K
SCMn 3
S 48 C
SCMn 3
S 48 C
30GSL
35GL
45
Technical Guide
F. 8212-36 Mn 5
SCMn 2
TI
27

According
Material
AISI/SAE
group
3 1049
Technical Guide
28
Cm 45
1.7242
18 CrMo 4
BS
080 M 46
EN
AFNOR
3 C 45
XC 42 H 1
XC 48 H 1
A 387 Gr. 12 CI
1.7337
16 CrMo 4 4
A 387 Gr. 12 CI
1.7337
16 CrMo 4 4
1.7362
12 CrMo 19 5
3606-625
Z 10 CD 5.05
17 MnV 6
436055 E
NFA 35-501 E 36
1 C 55
TI
Material No. DIN

1.1201
C45R
A572-60
1055
1.0535
C55
070 M 55
1060
1.0601
C60
060 A 62
1070
1.0603
C67
080 A 67
1074
1.0605
C75
1449 80 HS
1055
1.1203
1055
1449 HS,CS
AF 70 C 55
43D
1 C 60
AF 70 C 55
1449 70HS
XC65
C55E
060 A 57
2C5
1.1209
C55R
070 M 55
3 C 55
1060
1.1221
C60E
060 A 62
1070
1.1231
CK 67
060 A 67
XC 68
1074
1.1248
CK 75
060 A 78
XC 75
1078
1086
1.1269
CK 85 (C85E)
XC 90
1095
1.1274
Ck 101 (C101E)
XC 100
W 112
1.1663
C 125 W
Y2 120
1.0070
St70-2
1.7238
49 CrMo 4
1.7701
51 CrMoV 4
1075
1064
1075
CK 55
Cm 55
CK 60
(C67E)
(C75E)
070 M 55
XC 55 H 1
XC 55 H 1
43D
2 C 60
XC 60 H 1
1660
SS
C 45
UNI
UNE
F.1145-C 45K-1
F.1147C 48 K-1
S 50 C
JIS
KS
SM 50 C
GOST
18 CrMo 4
A 18 CrMo 4 5 KW
A 18 CrMo 4 5 KW
16 CrMo 20 5
2142
1655
C 55
S 55 C
SM 55 C
55
C 60
S 58 C
SM 58 C
60(G)
1 C 55
1 C 60
C 67
C 75
1655
75
C 55
F.1150-C 55 K
C 55
F.1155-C 55 K-1
S 55 C
SM 55 C
55
S 58 C
SM 58 C
60
1655
C 60
1770
C 70
65GA
774
C 75
75(A)
C 90
85(A)
1678
2223
FE70-2
68GA , 70
F-5117
SUP 4
SPS 4
Technical Guide
C 100
1870
60G, 60GA
51 CrMoV 4
TI
29

According
Material
AISI/SAE
group
6 A573-81 65
AFNOR
E 24-U
A515 65
1.0345
H1
1 501 161
A 37 CP
5120
1.0841
St 52-3
150 M 19
20 MC 5
9255
1.0904
55 Si 7
250A53
9254
1.0904
55 Si 7
250 A 53
55 S 7
9262
1.0961
60SiCr7
1 501 161
60SC6
L3
1.2067
100Cr6
BL3
Y100C6
L1
1.2108
90 CrSi 5
L2
1.2210
115CrV3
1.2241
51CrV4
1.2311
40 CrMnMo 7
1.2330
35 CrMo 4
708 A 37
34 CD 4
1.2419
105WCr6
BO1
105WC13
BS1
8 MO 8
4135
45
55S7
100C3
01
1.2510
100 MnCrW 4
S1
1.2542
45 WCrV7
S1
1.255
60WCrV7
55WC20
L6
1.2713
55NiCrMoV6
55NCDV7
L6
1.2721
50NiCr13
55 NCV 6
O2
1.2842
90MnCrV8
E 50100
1.3501
100 Cr 2
52100
1.3505
100Cr6
1.5024
46Si7
Technical Guide
EN
30
BS
4360 40 B
TI
Material No. DIN

1.0116
St 37-3
BO2
90 MV8
55WC20
2 S 135
535 A 99
31
100 C 6
45 S 7; Y 46
7;46 SI 7
51 S 7
9255
1.5025
51Si7
9255
1.5026
55Si7
251 a 58
51 Si 7
55 S 7
9260
1.5027
60Si7
251 A 60
60 S 7
9260 H
1.5028
65Si7
1.5120
38 MnSi 4
251 H 60
60 S 7
1312
SS
Fe37-3
UNI
UNE
JIS
KS
SCM435TK
SCM435TK
SKS 31
STS 31
SKT 4
STF 4
F.1310 - 100 Cr 6 SUJ2
STB 2
GOST
1330
2172
Fe 52
F-431
2085
55Si8
56Si7
2090
60SiCr8
F-431
60SiCr8
100Cr6
2092
105WCR 5
107CrV3KU
35 cRmO 8 KU
2234
35CrMo4
34CrMo4
2140
10WCr6
105WCr5
2140
10WCr6
105WCr5
2710
45 WCrV8 KU
45WCrSi8
2710
58WCr9KU
F.520.S
2550
2258
f-528
100Cr6
SchCh 15
F. 1451 - 46 SI 7
2085 2090
48 Si 7
50 Si 7
55 Si 7
60 Si 7
F.1450-50 Si 7
F.1440 - 56 Si 7
55S2
F. 1441 - 60 Si 7
60S2
50 P 7
SUP 6
SPS 6
Technical Guide
2090
TI
31

According
Material
AISI/SAE
group
6 A 204 Gr.A
4017
AFNOR
15 D 3
1.5419
20Mo4
A 350-LF 5
1.5622
14Ni6
3415
1.5732
1 NiICr10
3310; 3314
1.5752
14NiICr14
655M13
1.6587
17CrNiMo6
820A16
18NCD6
12 C 3
16N6
14 NC 11
36A
12NC15
1.6657
14NiCrMo134
5515
1.7015
15 Cr 3
523 M 15
5132
1.7033
34Cr4
530A32
18B
32C4
5140
1.7035
41C r4
530M40
18
42C4
5140
1.7045
42Cr41
530 A 40
42 C 4 TS
5115
1.7131
16MnCr5
527 M 17
16 MC 5
Technical Guide
1503-243-430
15 Mo 3
EN
4419
32
BS
1503-243 B
TI
Material No. DIN

1.5415
16Mo3
1.7139
16MnCr5
5515
1.7176
55Cr3
527 A 60
4135; 4137
1.7220
34CrMo4
708 Aa 37
35 CD 4
4142
1.7223
41CrMo4
4140
1.7225
42CrMo4
708 M 0
42 CD 4
1.7228
55NiCrMoV6G
823M30
1.7262
15CrMo5
1.7321
20 mOcR 4
55 C 3
33
12 CD 4
ASTM A182 F-12
1.7335
13CrMo4 4
1501-620Gr27
A 182-F11;12
1.7335
13 CrMo 4 4
1 501 620 Gr. 27
ASTM A 182 F.22 1.7380
10CrMo9 10
1501-622gR31; 45
A182 F-22
1.7380
10 CrMo 9 10
1501-622
48
15 CD 4.5
12 CD 9.10
1.7715
14MoV6 3
1503-660-440
A355A
1.8509
41CrAlMo 7
905 M 39
A570.36
1.0038
S235JRG2 (Fe 360 B)
Fe 360 B FU
E 24-2NE
3135
1.5710
36NiCr6
4360-40 B
640A35
35NC6
RSt 37-2
1449 27/23 CR
41B
40 CAD 6.12
2912
SS
-2512
UNI
16Mo3(KG;KW)
G 20 Mo 5
UNE
F. 2601 - 16 Mo 3
G 22 Mo5
JIS
KS
SCPH 11
SCPH 11
SCr415(H)
SCr415(H)
GOST
14 Ni 6 KG;KT F.2641 - 15 Ni 6
16NiCr11
15NiCr11
SNC415(H)
SNC815(H)
14NiCrMo13
14NiCrMo131
34Cr4(KB)
35Cr4
SCr430(H)
SCr430(H)
41Cr4
42Cr4
SCr440(H)
SCr440(H)
2245
41Cr4
42Cr4
SCr440
SCr440
2511
16MnCr5
16MnCr5
SUP9(A)
SPS 9(A)
SNB 22-1
SNB 22-1
SCM415(H)
SCM415(H)
2127
2253
2234
41CrMo4
42CrMo4
2244
2512
653M31
2216
12CrMo4
2625
14CrMo4 5
2216
14CrMo45
12CrMo4
12CrMo9,10
TU.H
2940
41CrAlMo7
41CrAlMo7
1312
Fe 360 B FN
AE 235 B FN;FU
13MoCrV6
Fe 360 B FN; FU
St3ps; sp
Technical Guide
2218
TI
33

According
Material
group
7
AISI/SAE
Material No. DIN

1.5755
31 NiCr 14
BS
653 M 31
EN
AFNOR
18 NC 13
362
20 NCD 2
8620
1.6523
2 NiCrMo2
805M20
8740
1.6546
40 NiCrMo 22
311-Tyre 7
4130
1.7218
25CrMo4
CDS 110
1.7733
24 CrMoV 5 5
1.7755
GS-45 CrMOV 10 4
1.8070
21 CrMoV 5 11
4142
1.2332
47 CrMo 4
A128 (A)
1.3401
G-X120 Mn 12
Z 120 M 12
3435
1.5736
36 NiCr 10
30 NC 11
9840
1.6511
36CrNiMo4
816M40
110
40NCD3
4340
1.6582
35CrNiM 6
817 M 40
24
35 NCD 6
1.7361
32 CeMo12
722 M 24
40B
30 CD 12
735 A 50
47
50CrV4
30 CD 12
6150
19A
1.8159
50 CrV 4
1.8161
58 CrV 4
1.8515
32 CrMo 12
722 M 24
40B
1.8523
39CrMoV13 9
897M39
40C
1.4882
X 50 CrMnNiNbN 21 9
1.5710
36NiCr6
1.5864
35 niCr 18
3135
9
9
Technical Guide
708 M 40
34
20 CDV 6
TI
25 CD 4
42 CD 4
Z 50 CMNNb
640A35
31 NiCrMo 13 4
830 m 31
111A
21.09
35NC6
10
A573-81
1.0144
ST 44-3
4360 43 C
E 28-3
10
A 619
1.0347
DCO3
1449 3 CR
10
M 1015
1.0401
C15
080 M 15
AF 37 C12
10
M 1016
M 1017
RSt;RRSt 13
1449 2 CR
080 M 15
1449 17 CS
4360 50 B
XC 18
1.0570
ST 52-3
10
12L13
1.0718
9SMnPb28
E 36-3
S250Pb
10
(12L13)
1.0718
9 SMnPb 28
S 250 Pb
SS
2506
2225
UNI
UNE
JIS
KS
20NiCrMo2
20NiCrMo2
SNCM220(H)
SNCM220(H)
40NiCrMo2(KB)
40NiCrMo2
SNCM240
SNCM240
25CrMo4(KB)
55Cr3
SCM420/430
SCM420/430
SCM (440)
SCM (440)
GOST
21 CrMoV 5 11
35 NiCr 9
2244
42CrMo4
42CrMo4
2183
GX120Mn12
F. 8251-AM-X120Mn12 SCMnH 1, SCMn H 11 SCMnH 1, SCMn H 11 110G13L
36nIcRmO4(KB)
35NiCrMo4
2541
35NiCrMo6(KB)
2240
30CrMo12
F.124.A
2230
50CrV4
51CrV4
2240
32CrMo12
F.124.A
SUP 10
SPS 10
SNCM 447
SNCM 447
SNC236
SNC236
SM 400A;B;C
SM 400A;B;C
36CrMoV12
2534
f-1270
1412
Fep 02
2132
C15
C16
1 C 15
F.111
Fe52BFN/Fe52CFN
1914
CF9SMnPb28
11SMnPb28
1914
CF 9 SMnPb 28
11 SMnPb 28
08JU
S 15 C
SM 15 C
SM490A;B;C;YA;YB
SM490A;B;C;YA;YB
SUM 22L
SUM 22L
Technical Guide
1350
AP 02
TI
35

According
Material
group
10
AISI/SAE
10
Technical Guide
15 S 20
BS
210 A 15
EN
AFNOR
210 M 15
10
H 11
1.2343
x 38 CrMoV 5 1
BH 11
Z 38 CDV 5
10
H 13
1.2344
X 40 CrMoV 5 1
BH 13
Z 40 CDV 5
10
A2
1.2363
X100 CrMoV 5 1
BA 2
Z 100 CDV 5
10
D2
1.2379
X 155 CrVMo 12 1
BD2
Z 160 CDV 12
10
HNV3
1.2379
X210Cr12G
BD2
Z160CDV12
10
D 4 (D 6)
1.2436
X 210 CrW 12
BD6
Z 200 CD 12
10
H 21
1.2581
X 30 WCrV 9 3
BH 21
Z 30 WCV 9
1.2601
X 165 CrMoV 12
10
H 12
1.2606
X 37 CrMoW 5 1
BH 12
Z 35 CWDV 5
10
D3
1.3343
S 6-5-2
BM2
Z200C12
10
N08028
1.4563
10
ASTM A353
1.5662
X8Ni9
1501-509;510
10
ASM A353
1.5662
X8Ni9
502-650
9 Ni
10
2517
1.5680
12Ni19
12Ni19
Z18N5
10
2515
1.5680
12 Ni 19
11
1.3202
S 12-1-4-5
BT 15
11
1.3207
S 10-4-3-10
BT 42
1.3243
S 6-5-2-5
KCV
11
1.3246
S 7-4-2-5
Z110 WKCDV
11
1.3247
S 2-10-1-8
BM 42
11
36
Material No. DIN

1.0723
15 S 22
1.2083
10
TI
T15
Z1NCDU31-27-03
Z 18 N 5
Z130WKCDV
06-05-05-04-02
07-05-04
Z110 DKCWV
09-08-04
11
M 42
1.3249
S 2-9-2-8
BM 34
11
T4
1.3255
S 18-1-2-5
BT 4
Z 80 WKCV
11
M2
1.3343
S6-5-2
BM2
Z 85 WDCV
11
M7
1.3348
S2-9-2
18-05-04-0
Z 100 DCWV
09-04-02-
1922
SS
UNI
UNE
F.210.F
JIS
SUM 32
KS
SUM 32
GOST
2314
X 37 CrMoV 5 1 KU
2242
X40CrMoV511KU
F-5318
SKD61
STD61
2260
X100CrMoV51KU
F-5227
SKD12
STD12
2310
X165CrMoW12KU
X160CrMoW12KU
X215CrW 12 1 KU
F-5213
X30WCrV 9 3 KU
F-526
SKD5
STD5
X 35 CrMoW 05 KU
F.537
X210Cr13KU
X210Cr12
SUH3
STR3
14 Ni 6 KG;KT
XBNiO9
X10Ni9
F-2645
SL9N60(53)
SL9N590(520)
HS 12-1-5-5
12-1-5-5
2723
HS 6-5-2-5
6-5-2-5
SKH55
SKH55
7-4-2-5
HS 7-4-2-5
M 35
2-10-1-8
HS 2-9-1-8
M 41
2722
HS 652
F-5604
SKH 51
SKH 51
2782
HS 292
F-5607
2736
2312
2310
2715
2584
Technical Guide
2-9-2-8
TI
37

According
Material
AISI/SAE
group
11 T 1
11
630
1.4548
11
HNV 3
1.4718
X45CrSi 9 3
11
422
1.4935
x20 CrMoWV 12 1
12
403
1.4000
X6Cr13
1.4001
X6Cr14
12
AFNOR
Z 80 WCV 18-4-01
Z7CNU17-04
401S45
52
Z45CS9
403 S 17
Z 6 C 13
(410S)
1.4001
X7 Cr 13
(403 S 7)
Z 8 C 13
405
1.4002
X6CrA12
405S17
Z8CA12
12
405
1.4002
X6 CrAl 13
405 S 17
Z6CA13
12
416
1.4005
X12CrS 13
416 S 21
Z11 CF 13
12
410; CA-15
1.4006
(G-)X10 Cr 13
410S21
12
430
1.4016
X8Cr17
Z8C17
12
430
1.4016
X6 Cr 17
430 S 15
1.4027
G-X20Cr14
420 C 29
Z20 C 13M
1.4027
G-X 20 Cr 14
420 C 29
Z 20 C 13M
1.4028
X30 Cr 13
420 S 45
Z 30 C 13
12
420
12
56A
Z10 C 13
430S15
60
Z 8 C 17
1.4086
G-X120Cr29
452C11
12
430 F
1.4104
X12CrMoS17
420 S 37
Z 10 CF 17
12
440B
1.4112
X90 CrMoV 18
12
434
1.4113
X6CrMo 17
434 S 17
Z 8 CD 17.01
12
1.4340
G-X40CrNi27 4
12
S31500
1.4417
X2CrNiM0Si19 5
12
S31500
1.4417
X2 CrNoMoSi 18 5 3
1.4418
X4 CrNiMo16 5
12
Technical Guide
EN
12
12
Z6CND16-04-01
12
XM 8
1.4510
12
439
430tI
1.4510
X6 CrTi 17
Z 4 CT 17
1.4511
X 6 CrNb 17(X 6 CrNb 17
Z 4 CNb 17
1.4512
X 6 CrTi 12
1.4720
X20CrMo13
430 Ti
12
12
12
38
BS
BT 1
12
12
TI
Material No. DIN

1.3355
S 18-0-1
409
Z 4 CT 17
(X2CrTi12)
LW 19
409 S 19
Z 3 CT 12
SS
UNI
X45CrSi8
2301
X6Cr13
UNE
JIS
KS
F322
SUH1
STR1
F.3110
SUS403
STS 403
GOST
F8401
2301
X6CrAI13
2302
X6CrAI13
2380
X12 CrSC13
F-3411
SUS 416
SUS 416
2302
X12Cr13
F.3401
SUS 410
SUS 410
2320
X8Cr17
F.3113
2320
X8Cr17
F.3113
SUS 430
SUS 430
2383
X10CrS17
F.3117
SUS430F
STS 430F
2325
X8CrMo17
SUS434
STS 434
2304
2376
2376
2387
F.3115-X 5 CrTi 17 SUS 430 LK
STS 430 LX
X 6 CrNb 17
F.3122-X 5 CrNb 17 SUS 430 LK
STS 430 LX
X 6 CrTi 17
SUH 409
STR 409
08 Ch17T
Technical Guide
X 6 CrTi 17
TI
39

According
Material
AISI/SAE
group
12 405
Material No. DIN

1.4724
X10CrA113
BS
403S17
EN
AFNOR
Z10C13
12
430
1.4742
X10CrA118
439S15
60
Z10CAS18
12
HNV6
1.4747
X80CrNiSi20
443S65
59
Z80CSN20.02
12
446
1.4749
x18 cRn 28
12
446
1.4762
X10CrA124
12
EV 8
1.4871
X 53 CrMnNiN 21 9
349 S 54
Z 52 CMN 21.09
12
302
x12 CrNi 18 9
302 S 31
Z 10 CN 18-09
12
429
13
420
1.4021
X20Cr13
420S37
Z 20 C 13
13
420
1.4031
X40 Cr 13
1.4034
X46Cr13
420 S 45
1.4057
X20CrNi172
431 S 29
1.4125
X 105 CrMo 17
13
13
431
13
X10 CrNi 15
13
CA6-NM
1.4313
G-X4 CrNi 13 4
13
630
1.4542
X 5 CrNiCuNb 17 4
13
13
1.4546
Z 40 C 14
Z40 C 14
57
Z 15 CN 16.02
Z 100 CD 17
425 C 11
Z 4 CND 13-04 M
(X5CrNiCuNb 16-4)
1.4544
348
Z10CAS24
S. 524
S. 526
X5CrNiNb 18-10
347 S 31
2 S. 130
2 S. 143/144/145
Technical Guide
S.525/527
TI
40
13
1.4922
x20cRmV12-1
13
1.4923
X22 CrMoV12 1
14
304
1.4301
X 5 CrNi 18 9
304 S 15
Z 5 CN 18.09
14
303
1.4305
X10 CrNiS 18 9
303 S 21
14
304L
1.4306
X2CrNi18 9
304S12
Z2CrNi18 10
14
304L
1.4306
X2 CrNi 18 10
304 S 11
Z 3 CN 19-11
14
CF-8
1.4308
X6 CrNi 18 9
304 C 15
14
301
1.4310
X12CrN i17 7
301 S 21
58M
58E
Z 8 CNF 18-09
Z 6 CN 18-10 M
Z 12 CN 17.07
SS
2322
X10CrA112
UNI
F.311
UNE
JIS
KS
X8Cr17
F.3113
SUS430
STS430
X80CrSiNi20
F.320B
SUH4
STR4
X16Cr26
SUH446
STR446
X53CrMnNiN21 9
SUH35,SUH36
STR35,STR36
GOST
2330
2303
14210
-2304
2321
X40Cr14
F.3405
SUS420J2
STS420J2
X16CrNi16
F.3427
SUS431
STS431
SCS5
SSC5
X 105 CrMo 17
2385
(G)X6CrNi304
X 6 CrNiTi 18 11
08Ch 18N12T
X 6 CrNiNb 18 11
2317
x20cRmOnI 12 01
2346
X10CrNiS18.09
F.3508
SUS303
STS303
2352
x2cRnI18 11
F.3503
SCS19
SSC19
2352
X2CrNi18 11
SUS304L
STS304L
2333
2331
X2CrNi18 07
F.3517
Technical Guide
2332;2333
TI
41

According
Material
AISI/SAE
group
14 304 LN
14
14
305
14
Material No. DIN

1.4311
X2 CrNiN 18 10
BS
304 S 62
1.4312
G-X10CrNi18 8
302C25
1.4312
X8 CrNi 18 12
305 s 19
EN
AFNOR
Z 2 CN18.10
Z10CN18.9M
1.4332
X2 CrNi 18-8
14
304
1.4350
X5CrNi18 9
14
S32304
1.4362
X2 CrNiN 23 4
14
202
1.4371
X3 CrMnNiN 188 8 7
284 S 16
Z 8 CMN
14
316
1.4401
X 5 CrNiMo 17 12 2
316 S 13
Z 3 CND 17 -11-01
(X4 CrNiMo 17 -12-2)
304S15
316 S 17
316 S 19
316 S 33
316L
1.4404
Z6CN18.09
Z 2 CN 23-04 AZ
316 S 31
14
58E
18- 08-05
Z 6 CND 17-11
Z 6 CND 17-11-02
Z 7 CND 17-11-02
Z 7 CND 17-12-02
X2 CrNiMo 17 13 2
316 S 11, 316 S 13
Z 2 CND 17-12
GX 2 CrNiMoN 18-10
316 S 42, S.537;316
Z 3 CND 17-11-02
(X2 CrNiMo 17-12-2)
316 S 14, 316 S 31;

C 12, T.75, S. 161
Z 2 CND 18-13
Z 3 CND
17-12-02 FF
Z 3 CND 18-12-03
Z 3 CND 19.10 M
14
316LN
1.4406
X2 CrNiMoN 17 12 2
316 S 61
14
CF-8M
1.4408
GX 5 CrNiMoN 7 12 2
316 C 16 (LT 196)
1.4410
G-X10CrNiMo18 9
Technical Guide
14
TI
42
(X2CrNiMoN 18-10)
G-X 6 CrNiMo 18 10
316 S 63
ANC 4 B
Z2 CND 17-12 AZ
Z5CNaD20.12M
14
316 Ln
1.4429
X2 CrNiMo 17 -13-3
316 S 62
Z 2 CND 17-13 Az
14
316L
1.4435
X2 CrNiMo18 14 3
316 S 11;316 S 13
Z 3 CND 17-12-03
316 S 14;316 S 31
LW 22
Z 3 CND 18-14-03
LWCF 22
14
316
1.4436
X 5 CrNiMo 17 13 3
(X4CRNIMO 17-13-3
316 S 19; 316 S 31

316 S 33
LW 23
LWCF 23
Z 6 CND 18-12-03
Z 7 CND 18-12-03
SS
2371
UNI
X2CrNiN18 10
2332
X5CrNi18 10
F.3551
2347
X 5 CrNiMo 17 12
F.3534-X 5 CrNiMo
2348
X 2 CrNiMo 17 12
F.3533 - X 2 CrNiMo
G-X 2 CrNiMo 19 11
F.3537 - X 2 CrNiMo
X 2 CrNiMoN 17 12
2343
UNE
17 12 2
17 13 2
17 13 3
F.3542-X 2 CrNiMoN
17 12 2
F.8414-AM-X 7
CrNiMo 20 10
2328
JIS
SUS304LN
KS
STS304LN
SUS304
STS304
SUS 316
STS 316
SUS 316 L
STS 316 L
SUS316LN
STS316LN
SCS 14
SSC 14
X 2 CrNiMoN 17 13
F.3543-X 2 CrNiMoN 17 13 3 SUS 316 LN
2375
X 2 CrNiMoN 17 13
F.3533-X 2 CrNiMo
17 13 2
SUS 316 L
STS 316 L
2343
X 5 CrNiMo 117 13
F.3543-X 5 CrNiMo 17 12 2
SUS 316
STS 316
X 8 cRnImO 17 13
F.3538-X 5 CrNiMo 17 13
07 Ch
18N10G2S2MSL
STS 316 LN
O3 Ch 17N14M3
Technical Guide
2375
GOST
TI
43

According
Material
AISI/SAE
group
14 317L
14
(s31726)
14
Material No. DIN

1.4438
X2 CrNiMo 18 16 4
(X2CrNiMo 18-15-4)
1.4439
X2 CrNiMoN 17 13 5
1.4440
X 2 CrNiMo 18 13
14
317
1.4449
X5 CrNiMo 17 13 3
14
329
1.4449
X 4 CrNiMo 27 5 2
14
329
1.4460
X8CrNiMo27 5
1.4462
X2CrNiMoN22 5 3
14
1.4460
BS
317 S 12
EN
AFNOR
Z 2 CND 19-15-04
z 3 cnd 19-15-04
Z 3 CND
18-14-06 AZ
317 S 16
(Z 3 CND 25-07 Az)
(X3CrNiMo27-5-2)
Z 5 CND 27-05 Az
318 S 13
Z 3 CND 22-05 Az
(Z 2 CND 24 -08 Az )
(Z 3 CND 25-06-03 Az)

14
1.4500
G-X7NiCrMoCuNb25 20
14
17-7PH
1.4504
14
443
1.4521
X2CrMoTi18-2
14
444
23NCDU25.20M
316S111
317 S 16
UNS N 08904
1.4539
X1NiCrMoCuN25-20-5
Z 2 NCDU 25-20
14
CN-7M
1.4539
(G-)X1 NiCrMoCu 25 20 5
Z1 NCDU 25-02 M
14
321
1.4541
Z 6 CrNiTi 18-10
321 S 31
321 S 51 (1010;1105)
Technical Guide
LW 24
14
630
1.4542
14
17-4PH
1.4542
14
S31254
1.4547
14
17-4PH
1.4548
14
347
14
44
LWCF 24
Z 7 CNU 15-05
(X5 CrNiChNb 16-4)
Z 7 CNU 17-04
Z7CNU17-04
X1 CrNiMoN 20 18 7
Z7CNU17-04
1.4550
X6 CrNiNb 18 10
1.4552
G-X7CrNiNb18 9
347 S 17
58F
Z 6 CNNb 18.10
Z4CNNb19.10M
14
17-7PH
1.4568
14
316tTi
1.4571
X6 CrNiMoTi 17 12 2
320 S 31
Z 6 CNDT 17-12002
1.4581
G-X 5 CrNiMoNb
318 C 17
Z 4 CNDNb 18.12 M
1.4583
X 10CrNiMoNb 18 12
303 S 21
Z15CNS20.12
14
14
TI
X5 CrNiCuNb 17 4
Z 6 CNT 18-10
318
316S111
2367
SS
UNI
X2CrNiMo18 16
UNE
f.3539-x 2 cRnImO 18 16 4
JIS
SUS317L
KS
STS317L
SUS 317
STS 317
SUS 329 J 1
STS 329 J 1
SUS 329 J3L
STS 329 J3L
F.3123-X 2 CrMoTiNb 18 2
SUS 444
STS 444
F.3523 - X 6 CrNiTi
SUS 321
STS 321
X 5 CrNiMo 18 15
2324
F.3309-X 8 CrNiMo 17 12 2
F.3552-X 8 CrNiMo 18 16 4
2377
Z8CNA17-07
2326
GOST
X2CrNiMo1712
2562
2564
2337
X 6 CrNiTi 18 11
18 10
06Ch18N10T
08Ch18N10T
09Ch18N10T
SCS 24
SSC 24
SUS347
STS347
SUS 630
12Ch18N10T
STS 630
2378
X6CrNiNb18 11
F.3552
Z8CNA17-07
X2CrNiMo1712
2350
Technical Guide
2338
x15cRnIsI2 12
TI
45

According
Material
group
14
AISI/SAE
Material No. DIN

1.4585 G-X7CrNiMoCuNb18 18
14
1.4821
X20CrNiSi25 4
14
1.4823
G-X40CrNiSi27 4
Z20CNS25.04
1.4828
X15CrNiSi20 12
309 S 24
14
309S
1.4833
X6 CrNi 22 13
309 S 13
Z 15 CN 24-13
14
310 S
1.4845
X12 CrNi 25 21
310S24
Z 12 CN 25-20
14
321
1.4878
X6 CrNiTi 18 9
32 1 S 20
14
Ss30415
1.4891
X5 CrNiNb 18 10
14
S30815
1.4893
X8 CrNiNb 11
14
304H
1.4948
X6 CrNi 18 11
14
660
1.498
X5 NiCrTi 25 15
58C
58B
Z15CNS20.12
Z 6 CNT 18-12 (B)

Z20CNS25.04
304 S 51
Z 5 CN 18-09
Zz 8 nctv 25-15 b ff
X5 NiCrN 35 25
S31753
X2 CrNiMoN 18 13 4
14
Technical Guide
AFNOR
309
14
46
EN
14
14
TI
BS
X2 CrNiMoN 25 22 7
15
CLASS20
0.6010
GG10
Ft10D
15
A48-20B
0.6010
GG-10
Ft 10 D
15
NO 25 B
0.6015
GG 15
Grade 150
Ft 15 D
15
CLASS25
0.6015
GG 15
Grade 150
Ft 15D
15
A48 25 B
0.6015
GG 15
Grade 150
Ft 15 D
15
A48-30B
0.6020
GG-20
Grade 220
Ft 20 D
15
NO 30 B
0.6020
GG 20
Grade 220
Ft 20 D
15
A436 Type 2
0.6660
GGL-NiCr202
L-NiCuCr202
L-NC 202
15
60-40-18
0.7040
GGG 40
SNG 420/12
FCS 400-12
15
No 20 B
16
CLASS30
0.6020
GG 20
Grade 220
Ft 20D
16
CLASS45
0.6030
GG 30
Grade 300
Ft 30D
16
A48-45 B
0.6030
Grade 350
Ft 30D
16
A48-50
0.6035
GG-35
Grade 350
Ft 35 D
16
A48-60 B
0.6040
GG40
Grade 400
Ft 40 D
16
100/70/03
0.7070
GGG-70
SNG700/2
FGS 700-2
GG 10
Ft 10 D
SS
UNI
X6CrNiMoTi17 12
UNE
JIS
KS
F.8414
SCS17
SSC17
2361
X6CrNi25 20
F.331
SUH310
STR310
2337
X6CrNiTi18 11
F.3553
SUS321
STS321
FC150
GC150
FC200
GC200
FCD400
GCD400-18,15
FC100
GC100
GOST
2372
2368
2333
2570
110
G 10
0110-00
0115-00
G 15
FG 15
115
G 15
FG 15
01 15-00
G 14
FG 15
0120-00
120
G 20
0523-00
0717-02
GS 370-17
FGE 38-17
120
G 20
FG 20
130
G 30
FG 30
FC300
GC300
G 35
FG 35
FC350
GC350
GGG 70
GGG 70
FCD700
GCD700-2
01 30-00
135
140
07 37-01
Technical Guide
110
TI
47

According
Material
group
16
AISI/SAE
Material No. DIN

1.4829
X 12 CrNi 22 12
0.7033
GGG35.3
0.7033
GGG-35.3
350/22 L 40
FGS 370/17
17
60-40-18
0.7040
GGG-40
SNG 420/12
FGS 400-12
17
60/40/18
0.7043
GGG-40.3
370/7
FGS 370/17
17
80-55-06
0.7050
GGG50
SNG500/7
FGS 500/7
17
65-45-12
0.7050
GGG-50
SNG 500/7
FGS 500-7
0.7652
GGG-NiMn 13 7
S-NiMn 137
S-Mn 137
0.7660
GGG-NiCr 20 2
Grade S6
S-NC 202
GGG 40.3
SNG 370/17
FGS 370-17
0.6025
GG25
Grade260
Ft 25 D
0.7060
GGG60
SNG600/3
FGS600-3
0.7060
GGG-60
600/3
FGS 600/3
0.8055
GTW55
A43D2
17
18
A48-40 B
18
18
80/55/06
18
A48 40 B
19
19
32510
0.8135
GTS-35-10
B 340/12
MN35-10
19
A47-32510
0.8135
GTS-35-10
B 340/2
Mn 35-10
19
A220-40010
0.8145
GTS-45-06
P 440/7
Mn 450-6
GTS-35
B 340/12
19
19
19
Technical Guide
AFNOR
17
17
48
EN
17
17
TI
BS
32510
8 290/6
MN 32-8
GTS-35
B340/12
MN 35-10
20
0.8035
GTM-35
W340/3
MB35-7
20
0.8040
GTW-40
W410/4
MB40-10
20
0.8045
20
0.8065
GTMW-65
20
A220-50005
0.8155
GTS-55-04
P 510/4
Mn 550-4
20
50005
0.8155
GTS-55-04
P 510/4
MP 50-5
20
70003
0.8165
GTS-65-02
P 570/3
Mn 650-3
20
90001
0.8170
GTS-70-02
P 690/2
Mn 700-2
20
A220-90001
0.8170
GTS-70-02
Mn 700-2
SS
UNI
UNE
JIS
KS
GOST
0717-15
0717-15
0717-02
0717-15
0727-02
GGG 50
0727-02
FCD 500
GCD 500-7
FC250
GC250
FCD600
GCD600-3
0772-00
0776-00
0717-12
125
G 25
FG 25
07 32-03
GGG 60
GGG 60
0727-03
GTW 55
810
GTS 35
0815-00
0852-00
GMN 45
FCMW370
0810-00
814
08 15
AC4A
FCMW330
FCMW330
GTM 35
GTB40
GTM 40
GMB45
GTM 45
GTM 65
0854-00
0854-00
GMN 55
FCMP490
PMC 490
0856-00
GMN 65
FCMP590
PMC 590
Technical Guide
852
AC4A
TI
49

According
Material
group
20
AISI/SAE
Technical Guide
BS
IP 70-2
EN
AFNOR
1022
1518
1.1133
20Mn5
120 M 19
20 M 5
20
1035
1.1183
Cf 35 (C35G)
080 A 35
XC 38 H 1 TS
20
400 10
GTS-45
P440/7
20
70003
GTS-65
P 570/3
MP 60-3
21
Al99
3.0205
21
1000
3.0255
AI99.5
L31/34/36
A59050C
21
3.3315
AIMg1
22
3.1325
AlCuMg 1
22
3.1655
AICuSiPb
3.2315
AlMgSi1
3.4345
AIZnMgCuO,5
L 86
AZ 4 GU/9051
23
3.2381
G-AISi 10 Mg
23
3.2382
GD-AISi10Mg
23
3.2581
G-AISi12
23
3.3561
G-AIMg 5
21
7050
23
ZE 41
3.5101
G-MgZn4sE1Zr1
MAG 5
23
EZ 33
3.5103
MgSE3Zn27r1
MAG 6
23
AZ 81
3.5812
G-MgAI8Zn1
NMAG 1
23
AZ 91
MAG 7
3.5912
G-MgAI9Zn1
24
2.1871
G-AICu 4 TiMg
24
3.1754
G-AICu5Ni1,5
24
3.2163
G-AISi9Cu3
24
4218 B
3.2371
G-AISi 7 Mg
24
SC64D
3.2373
G-AISI9MGWA
3.2373
G-AISi 9 Mg
3.5106
G-MgAg3SE2Zr1
mag 12
G-ALMG5
LM5
G-AISi0Mg(Cu)
LM9
24
24
QE 22
24
GD-AISI12
23-24 A360.2
50
Material No. DIN

0.8170 GTS-70-02
20
22
TI
3.2383
G-TR3Z2
A-S7G
A-SU12
SS
0862-00
GMN 70
UNI
UNE
JIS
FCMP690
KS
PMC 690
GOST
0864-00
2132
G 22 Mn 3
20 Mn 7
1572
C 36; C 38
F.1515-20 Mn 6
SMnC 420
SMnC 420
S 35 C
SM 35 C
FCMP540
PMC 540
C4BS
C4BS
35
08 52
858
811-04
4252
Technical Guide
4231
4253
TI
51

According
Material
AISI/SAE
group
23-24 A356-72
Material No. DIN
23-24 356.1
G-AlSi12
LM6
23-24 A413.1
G-AlSi 12 (Cu)
LM20
23-24 A413.0
GD-AlSi12
23-24 A380.1
GD-AlSi8Cu3
26
C93200
2.1090
G-CuSn 7 5 pb
26
C83600
2.1096
G-CuSn5ZnPb
26
C83600
2.1098
G-CuSn 2 Znpb
26
C23000
2.1182
G-CuPb15Sn
26
C93800
2.1182
G-CuPb15Sn
2.0240
CuZn 15
LM24
U-E 7 Z 5 pb 4
LG 2
LB1
U-pb 15 E 8
Uu-PB 15e 8
C27200
2.0321
CuZn 37
cz 108
CuZn 36, CuZn 37
27
C27700
2.0321
CuZn 37
cz 108
CuZn 36, CuZn 37
2.0590
G-CuZn40Fe
27
C 86500
2.0592
G-CuZn 35 AI 1
U-Z 36 N 3
HTB 1
27
C 86200
2.0596
G-CuZn 34 AI 2
HTB 1
U-Z 36 N 3
27
C 18200
2.1293
CuCrZr
CC 102
U-Cr 0.8 Zr
2.0060
E-Cu57
28
28
Technical Guide
AFNOR
NF A32-201
27
27
52
EN
LM25
23-24 A413.2
27
TI
BS
2789;1973
2.0375
CuZn36Pb3
28
C 94100
2.0596
G-CuZn 34 AI 2
HTB 1
U-Z 36 N 3
28
C 63000
2.0966
CuAI 10 Ni 5 Fe 4
Ca 104
U-A 10 N
28
B-148-52
2.0975
G-CuAI 10 Ni
28
C 90700
2.105
G-CuSn 10
CT1
28
C 90800
2.1052
G-CuSn 12
pb 2
28
C 81500
2.1292
G-CuCrF 35
CC1-FF
28
2.4764
CoCr20W15Ni
31
N 08800
1.4558
X 2 NiCrAITi 32 20
31
N 08031
1.4562
X 1 NiCrMoCu 32 28 7
NA 15
UE 12 P
SS
UNI
4244
UNE
JIS
KS
A5052
A5052P
ADC12
ALDC12
4247
A6061
A6061P
4250
A7075
A7075P
GOST
4261
4260
C 2700
C 2720
Technical Guide
TI
53

According
Material
AISI/SAE
group
31 N 08028
AFNOR
N 08330
1.4564
X 12 NiCrSi 36 16
NA 17
Z 12 NCS 35.16
330
1.4564
X12 NiCrSi 36 16
NA 17
Z 12 NCS 37.18
31
1.4865
G-X40NiCrSi38 18
330 C 40
31
1.4958
X 5 NiCrAITi 31 20
LW2.4668
NiCr19NbMo
AMS 5544
NC20K14
1.4977
X 40 CoCrNi 20 20
33
Monel 400
2.4360
NiCu30Fe
33
5390A
2.4603
33
Hastelloy C-4
2.4610
NiMo16cR16Ti
33
Nimonic 75
2.4630
NiCr20Ti
HR 5,203-4
NC 20 T
HR5,203-4
NC20T
33
Z 42 CNKDWNb
NA 13
NU 30
NC22FeD
2.4630
NiCr20Ti
33
lnconel 690
2.4642
NiC29Fe
33
lnconel 625
2.4856
NiCr22Mo9Nb
33
5666
2.4856
NiCr22Mo9Nb
33
lncoloy 825
2.4858
NiCr21Mo
NA 16
NC 21 Fe DU
34
Monel k-500
2.4375
NiCu30 Al
NA 18
NU 30 AT
34
4676
2.4375
NiCu30Al
3072-76
2.4631
NiCr20TiAI
Hr40;601
2.4668
NiCr19FeNbMo
34
34
lnconel 718
34
lnconel
34
Technical Guide
EN
31
32
54
BS
31
31
TI
Material No. DIN

1.4563
X 1 NiCrMoCuN 32 27 4
2.4694
NiCr16fE7TiAl
2.4955
NiFe25Cr20NbTi
Nnc 30 Fe
NA 21
NC 22 FeDNb
Inconel 625
NC20TA
NC 19 Fe Nb
34
5383
LM2.4668
NiCr19Fe19NbMo
HR8
NC19eNB
34
5391
LW2 4670
S-NiCr13A16MoNb
3146-3
NC12AD
34
5660
LW2.4662
NiFe35Cr14MoTi
ZSNCDT42
34
5537C
LW2.4964
CoCr20W15Ni
KC20WN
34
AMS 5772
C0Cr22W14Ni
KC22WN
35
lnconel X-750
2.4669
NiCr15Fe7TiAl
NC 15 TNb A
35
Hastelloy B
2.4685
G-NiMo28
35
Hastelloy C
2.4810
G-NiMo30
2584
SS
UNI
XG50NiCr39 19
UNE
JIS
KS
SUH330
STR 330
SCH15
HRSC 15
GOST
Technical Guide
TI
55

According
Material
AISI/SAE
group
35 AMS 5399
35
Material No. DIN

2.4973
NiCr19Co11MoTi
3.7115
TiAl5Sn2
36
R 50250
3.7025
Ti 1
2 TA 1
36
R 52250
3.7225
Ti 1 pd
TP 1
36
AMS 5397
LW2 4674 NiCo15Cr10MoAITi
37
37
R 54620
3.7124
TiCu2
3.7145
TiAl6Sn2Zr4Mo2Si
3.7165
TiAl6V4
TA 10-13;TA 28
37
3.7185
TiAl4Mo4Sn2
TA 45-51; TA 57
37
3.7195
TiAl 3 V 2.5
T-A 6 V
37
AMS R54520
TiAl5Sn2.5
TA14/17
T-A5E
37
AMS R56400
TiAl6V4
TA10-13/TA28
T-A6V
37
AMS R56401
TiAl6V4ELI
TA11
38
W1
1.1545
C105W1
BW 1A
Y1105
38
W210
1.1545
C105W1
BW2
Y120
1.2762
75 CrMoNiW 6 7
1.4125
X105 CrMo 17
38
440C
38
Technical Guide
AFNOR
NC19KDT
TiAl4Mo4Sn4Si0.5
38
56
EN
2 TA 21-24
37
37
TI
BS
Z 100 CD 17
1.6746
32 nIcRmO 14 5
832 M 31
40
Ni- Hard 2
0.9620
G-X 260 NiCr 4 2
Grade 2 A
40
Ni- Hard 1
0.9625
G-X 330 Ni Cr 4 2
Grade 2 B
40
Ni- Hard 4
0.9630
G-X 300 CrNiSi 9 5 2
40
0.9640
G-X 300 CrMoNi 15 2 1
40
A 532 lll A 25% Cr 0.9650
G-X 260 Cr 27
Grade 3 D
40
A 532 lll A 25% Cr 0.9655
G-X 300 CrNMo 27 1
Grade 3 E
1.2419
105 WCr 6
105WC 13
1.4841
X15 CrNiSi 25 20
314 S31
41
0.9635
G-X 300 CrMo 15 3
41
0.9645
G-X 260 CrMoNi 20 2 1
41
0.9655
G-X 300 CrNMo 27 1
40
40
310
35 NCD 14
Z 15 CNS 25-20
SS
UNI
UNE
JIS
KS
1880
C100KU
F-5118
SK3
STC 105(STC3)
2900
C120KU
CF.515
SUP4
SPS 4
GOST
0512-00
0513-00
107 WCr 5 KU
Technical Guide
0466-00
TI
57

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TECHNICAL GUIDE

Solid End Mills

Parting & Grooving

Cast Iron Application

Chip Breaker Selection

- Improved chipping resistance and insert breakage

influence of new technology

Meterial: Cold working tool steel (HB170-190)

to select insert color in CVD insert by workpiece material

One directional force

Two directional force

Allen key size

Note: Caution is recommended when clamping RHINORUSH inserts on to the holder.

breaker selection according to workpiece material

FG: Low cutting force for finishing

EA: Excellent chip control at low feeds rate on exotic materials

CNMA: For cast iron without chip breaker

breaker selection according to workpiece shape

Chip breaker geometry

Comparison of cutting force

0.45% Carbon steel

Thrust cutting force

Main cutting force

Feed cutting force

Replacement seats for ISO lever turning holder

Seat for H-holder

Seat for ISO Lever holder

- Insert: CNMX 160712 HB

- Cutting speed: 150 m/min

- Material: 0.45% Carbon steel

sided H series chip breaker

Guideline for finish machining

Depth of cut (mm)

- Insert: CNMD 250924 HD

- Cutting speed: 100 m/min

- Material: 0.45% Carbon steel

The top face finish machining conditions

Low cutting force for low horse power machines

For all kinds of shafts, connecting-rods and ship

For large depth of cut and high feed

For large depth of cut and high feed

sided insert with 32mm cutting edge

The top face (rough machining) conditions

Feed rate (mm/rev)

Depth of cut (mm)

The bottom face (finish machining) conditions

Feed rate (mm/rev)

Depth of cut (mm)

breaking range (The top face rough machining range)

- Insert: SNMD 310924

- Cutting speed: 100 m/min

- Material: 0.45% Carbon steel

Depth of cut (mm)

50mm cutting edge enables cutting up to 45mm depth of cut

the rigidity of the insert

rail wheel profiling

HF chip breaker doubles your feed rate

Optimized chip breaker geometry

- Structure designed for high feed machining

Low cutting force for low horse power machines

For all kinds of shafts, connecting-rods and ship

Length of cutting edge & maximum depth of cut