1405 Katalog e

04/2014
Technology that inspires
WEISS Product Range
Product
Range
WEISS GmbH | Siemensstrae 17 | 74722 Buchen

Phone +49(0)6281 5208-0 | Fax +49(0)6281 5208-99
info@weiss-international.com | www.weiss-international.com
Mechanics | Software | Electronics
The WEISS range at a glance
4
3
I would like to commission

my installation quickly and
efficiently
WE
Appl
ication
Software
I require machine frames,

mounting bases or custom
equipment
Cu
ISS
sto
m er
-spe
c
ific solu
tions
tings,
Bases, moun
o
ati
ific
d
o
m
ns
I require handling
components
Pic
k&
Plac
Linear axe
s
Rotating units
Ass
ly s
emb
My transport is...
Re
vo
lvin
g: fi
xed s
peed
freely programmable
Four steps to perfect automation
ar
Line
yst
em
Fixed position rotary indexing tables
TC
10- 61
TC rotary indexing table 12

TR rotary indexing ring 48
TR
User-programmable rotary indexing tables 62 -123
NC
NR
TO
CR
TW
NC rotary indexing table 64 NR rotary indexing ring 74 CR/

TH heavy duty ring 86 TO torque rotary indexing table 104
TW rotary indexing table 114
Linear assembly system
124 -147
LS 280
LS
HL
HP
PM
HG/HN
ST/SW
SH
Handling modules
HP Pick& Place 150 HL Linear axis 158
HN Linear axis 166 ST/SW rotary unit 182
SH Lifting-rotating unit 192 PM Pick-o-Mat 198
Customer-specific solutions
Plate
SK
148 - 211
212-223
SR/SK indexing machine bases 214

Additional indexing plate 222
WAS Software
WEISS Application Software (WAS)
224 - 229
assemble
activate
done
Robust, innovative and user-friendly

These are the characteristics of every WEISS product. Anyone who
has ever integrated one of our well-engineered components into
an installation will appreciate the benefits they offer. Minimum effort
is required and there are no long set-up times. Instead, users get a
highly convenient solution that covers all bases in terms of handling
and speed of integration.
En
ol sy
ontr
stem | Software
ion
Cro
exp
ss-
tec
ert
hn
ise
olo
|P
ro
ce
gy
er
re
te
in
tis
port service Integrat
xp
ten
c
ce:
g sup
se
Se
ct o
r
no w
-h
om
pe
gi
rin
nee
ati
Co
gr
on
ow
|W
EISS
E n gi n e eri n
Applica
tion Software
A u to m ot
Core competence: electromechanics
i ve
Me
ts
Electromechanical basic components
duc
d ic
Rotary indexing tables
pr o
al e
Linear assembly systems
Fo
od
er
n
in g
Co
er
ns
in e
um
ng
Handling systems
ind
us
tr y
Pac
kag
ing i
n d us tr
ee
El e ctri c al e n gi n
ri ng
Te
o
lec
mm
a
ni c
ti o
More than just a product

We do not simply manufacture products. We provide our customers
with solutions. Our decades of experience and profound industry
know-how are built into every WEISS component.
The integrated command of electronics, software and mechanical
systems is what gives us a leading edge:
Our customers have a single contact, no interface problems and
receive everything from a single source.
We are represented where our customers need us: in Germany,
in Europe and around the world.
Our 100% vertical range of manufacture and our strict quality control
system guarantee the quality of our products and ensure a long
service life. As such, the new WEISS components are non-wearing
and maintenance-free.
The free user programmability makes our products highly flexible
for use in diverse applications and also reusable - all of which is
childs play with the WEISS Application Software.
The clear, modular designs and an end-to-end system philosophy
simplify handling of our products. Integration of the devices with
one another is just as straight forward as integration into existing
system landscapes.
We think one step ahead and always take the total cost of ownership into account. Our units require no maintenance, are highly
energy efficient, have a long service life, enable fast commissioning
and ensure low engineering costs.
A continuous process takes a steel bar and converts it into a high-tech product, produced by us in 100% vertical integration. We apply all of our know-how, expertise and
passion to every single step.
04/2014
Headquarter
poWer
passion
innovation
Subsidiaries
Representatives
A global partner
A well-grounded attitude, continuity, tradition and innovation
these concepts form the pillars of our company philosophy. As a
family business, we fel a strong connection to Germany as a location. This is where our corporate responsibilities lie. It is also where
we see the best opportunities for our company.
Yet we have also established worldwide operations with numerous
offices abroad in the last few years. We view ongoing globalisation
not noly as a challenge, but also as a catalyst to innovation. And
we recognise the opportunitiesthat being close to our customers
offers us.
Fixed-speed rotary indexing tables
Why do we
manufacture
so much
in-house? The
answer is easy:
so it lasts.
11
The drive can be swung downward.

You can do the conversion work yourself.
TC rotary indexing table:

Reliability for a lifetime
One of the most reliable and robust rotary indexing tables available worldwide. Your most
popular partner in the field of automation technology. Extremely long service life combined with
impressively fast switching. Now in its third generation. Robust rotary indexing table with
smooth, jerk and impact-free running and extremely long service life. When using a WEISS
rotary table control system, we extend the warranty from two to four years.
12
04/2014
Rotary indexing table TC
V velocity characteristics
Pos. 1
Pos. 2
a acceleration characteristics
Pos. 1
Pos. 2
Thanks to the cam profile with modified sinoide,

we are able to achieve very gentle and smooth
movements. This is the prerequisite for the fastest indexing times and a long service life.
Our roller cam drives are dimensioned as large

as possible. And the full length of the cams is
used here.
All bearings are roller bearings that run in an oil bath. Plate cam rollers are
mounted on needle bearings.
Cleanroom-certified version also available:

The TC150T CL is certified to air cleanliness
class 5 as per ISO 14644-1.
The key advantages at a glance:

Powerful upright centre part
Large central bore
Using our rotary table control system minimises
brake wear. This makes the rotary indexing table
virtually maintenance-free throughout its entire
service life. And using this control system also
extends the warranty to four years.
Sealing to avoid contamination

Precise, high-load plate bearing
Cam rollers mounted on needle bearings
Grey iron housing
Hardened plates, soft mounting surface
EWR electronic wear compensation
04/2014
Extremely high precision which always

comes with an approval certificate. Please
feel free to contact us directly with details
of your desired precision.
13
TC 120G
Technical data TC 120G

Tool plate diameter:
Recommended up to 600 mm
Dial diameter:
120 mm
Direction of rotation:
Clockwise - counter clockwise or reciprocating
Indexings:
2, 4, 5, 6, 8, 10, 12, 16, 20, special increments upon request
Cycle frequency:
Up to 200 cpm, depending on inertia loading and number of stops
Voltage:
230 / 400 V 50 Hz, special voltages upon request
Drive motor:
0.045 - 0.12 kW, frame size 56
Weight:
22 kg
Mounting position:
See page 47*
Indexing precision:
Indexing 2-10: 45 indexing 16-20: 55 (in degree seconds)

Higher indexing precision upon request
Indexing precision in
radian measurement:
(at 120 mm) indexing 2-10: 0.013 mm indexing 12-20: 0.016 mm
Max. flatness of dial plate:
(at 120 mm) 0.02 mm
Max. run out:
0.02 mm
Max. parallelism of rotating

plate surface to bottom
(at 120 mm) 0.04 mm
housing surface:
*Please consult WEISS for overhead mounting positions.
14
04/2014
TC 120G Dimensions
counter sunk jockey pully
stationary
(The dial plate is 0.5 mm higher than the stationary centre section)
approx.
approx.
approx.
unmachined casting
Position: Drive on bottom

Option: longer pulley box
approx.
Cross section
If you require subsequent drilling work on the indexing table,

please request information on permissible drilling depths. The
illustrated rotating plate position corresponds to the basic position of the rotary indexing table (Position when delivered).
Limit switch M12x1
approx. 98 with self-adjusting brake motor
max. screwing depth 6 mm
approx.
Int
are erfe
ren
a
ce
Table centre
Int
erf
ere
nce
are
a
approx.
Max. centre line deviation between stationary centre section and dial: 250
Max. centre line deviation between dial and indexer housing: 130
Note: Please ensure motor and brake are accessible for servicing!
04/2014
Cut out for drive

(underside mounting)
15
TC 120G
Load table
(In the case of higher loads or longer cycle times, please ask us for advice.)
Stage
Jmax
ts
0.10
0.19
0.06
0.10
0.15
0.23
0.38
0.41
0.28
0.51
0.42
0.63
0.66
0.78
1.00
0.99
1.63
0.24
0.16
0.31
0.33
0.37
0.47
0.46
0.71
0.57
1.05
0.70
1.69
0.89
2.75
0.24
0.23
0.31
0.39
0.37
0.57
0.46
0.86
0.57
1.34
0.70
2.03
0.89
3.30
0.24
0.41
0.31
0.85
0.37
1.21
0.46
1.83
0.57
2.69
0.70
4.34
0.89
7.05
0.24
0.57
0.31
0.93
0.37
1.33
0.46
2.01
0.57
3.15
0.70
4.76
0.89
7.73
0.24
0.31
0.37
0.46
0.47
0.57
0.67
0.70
1.12
0.89
1.82
0.22
0.55
0.27
0.86
0.34
1.31
0.43
2.13
Jmax
0.22
0.86
0.27
1.35
0.34
2.05
0.43
3.32
ts
0.22
0.27
0.34
0.43
Indexing
2
4
Jmax
Jmax
Jmax
Jmax
10
Jmax
12
Jmax
16
Jmax
ts
ts
ts
ts
ts
ts
ts
20
J = max admissible mass inertia loading (kgm ) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the
exact time will depend on the motor, the speed of PLC and the optimization settings. EF2 - control system for brake wear reduction recommended (see page 44).
2
* Note on indexing times

The actual measured rotation time (from the start signal to the electrical in-position signal) comprises the calculated rotation motion time given in the tables and type-related
delays. An important factor are electrical signal processing times, input filters, mechanical motor idle times and also the setting and optimization of the ideal starting position
(please refer to the TC-T operating instructions).
Load data
(for the stationary centre section)
perm. tilting moment acting

on the centre section
150 Nm
perm. radial force acting on

the centre section
2000 N
Load data
perm. force acting vertically

3000 N
perm. tangential moment

acting on the centre section
120 Nm

acting on the locked dial plate
120 Nm
(for the rotary indexing dial plate)

on the locked dial plate
200 Nm
perm. radial force acting

2000 N
perm. operating force (acting

vertically on the locked dial
plate within the normal )
3300 N
Combined loads only after inspection by WEISS.
16
04/2014
TC 120G
The picture shows TC150T
04/2014
17
TC 150T
Technical data TC 150T

Dial diameter:
150 mm
Indexings:
2, 3, 4, 6, 8, 10, 12, 16, 20, 24, special increments upon request
Cycle frequency:
Voltage:
Drive motor:
0.045 - 0.12 kW, frame size 56
Weight:
23 kg
Mounting position:
See page 47*
Indexing precision:
Indexing 2-12: 30 indexing 16-24: 45 (in degree seconds)

radian measurement:
(at 150 mm) indexing 2-12: 0.011 mm indexing 16-24: 0.016 mm
(at 150 mm) 0.01 mm
Max. run out:
0.01 mm

housing surface:
(at 150 mm) 0.03 mm
tooling plate clearance hole:
at 80 mm
18
04/2014
TC 150T Dimensions
stationary
approx.
ca.
approx.
unmachined casting
Position: Drive on bottom (drive swivels)

ca.
If you require subsequent drilling work on the indexing table,

please request information on permissible drilling depths. The
illustrated rotating plate position corresponds to the basic
position of the rotary indexing table (Position when delivered).

Limit switch M12x1
approx. 98 with self-adjusting brake motor
ca.
Int
er
fe
re
nc
In
t
er
fe
re
nc
ar
ea
ca.
approx.
ea
re
* only for indexing step h - j
Table centre
04/2014
Cut out for drive

19
TC 150T
Load table
(In the case of higher loads, please ask us for advice.)
Stage
Indexing
2
Jmax
0.09
0.14
0.23
0.35
0.58
1.18
1.93
4.18
ts
3
Jmax
0.43
0.14
0.53
0.22
0.66
0.35
0.81
0.53
1.03
0.87
1.47
1.78
1.88
2.90
2.76
6.28
Jmax
0.11
0.23
0.43
0.37
0.53
0.56
0.66
0.75
0.81
1.35
1.03
2.17
1.47
4.47
1.88
7.28
2.76
15.75
Jmax
0.25
0.26
0.32
0.53
0.39
0.76
0.47
1.15
0.59
1.69
0.73
2.73
0.93
4.43
1.33
9.05
1.69
14.72
2.49
31.80
Jmax
0.25
0.46
0.32
0.96
0.39
1.62
0.47
2.46
0.59
3.02
0.73
5.61
0.93
8.71
1.33
19.31
1.69
31.40
2.49
67.90
10
Jmax
0.25
0.72
0.32
1.42
0.39
2.03
0.47
3.08
0.59
4.72
0.73
7.28
0.93
11.83
1.33
24.10
1.69
39.30
2.49
84.90
0.25
1.04
0.32
1.70
0.39
2.44
0.47
3.69
0.59
5.78
0.73
8.74
0.93
14.19
1.33
29.00
1.69
47.10
2.49
102
0.25
0.32
0.39
0.55
0.47
0.84
0.59
1.32
0.73
2.00
0.93
3.25
1.33
6.64
1.69
10.80
2.49
23.40
0.19
0.69
0.23
1.05
0.29
1.65
0.35
2.50
0.45
4.06
0.64
8.30
0.81
13.50
1.20
29.20
ts
ts
ts
ts
ts
12
Jmax
16
Jmax
20
Jmax
24
Jmax
0.19
0.83
0.23
1.27
0.29
1.98
0.35
3.00
0.45
4.88
0.64
9.97
0.81
16.21
1.20
35.10
ts
0.19
0.23
0.29
0.35
0.45
0.64
0.81
1.20
ts
ts
ts
J = max admissible mass inertia loading (kgm2) ts = cycle time (sec.) The time from signal start to message indexer locked is approx. 80 - 130 ms longer than the above cycle time, the

Load data

200 Nm

the centre section
2500 N
Load data

3500 N

150 Nm

150 Nm

500 Nm

6000 N

5500 N
20
04/2014
TC 150T
04/2014
21
TC 220T

Dial diameter:
220 mm
Indexings:
2, 3, 4, 6, 8, 10, 12, 16, 20, 24, 30, 36, special increments upon request
Cycle frequency:
Voltage:
Drive motor:
0.06 - 1.1 kW, frame size 63/71
Weight:
44 kg
Mounting position:
See page 47*
Indexing precision:
Indexing 2-12: 20. Indexing 16-24: 30. Indexing 30-36: 40 (in degree seconds)
radian measurement:
(at 220 mm) Indexing 2-12: 0.011 mm. Indexing 16-24: 0.016 mm. Indexing 30-36: 0.021 mm
(at 220 mm) 0.01 mm
Max. run out:
0.01 mm

housing surface:
(at 220 mm) 0.03 mm
96 mm
22
04/2014
TC 220T Dimensions
stationary
Dimensions for Motor size 71
ca.
ca..
approx
approx.

ca. .
approx
Limit switch M12x1

ca.
approx.
Motor size 71: (terminal housing size depends on motor supplier)
max. screw thread depth 10 mm

Motor size 63
(terminal housing size depends on motor supplier)

approx.
erf
ere
nce
are
a
approx.ca.
In
approx.
ca.
te
ca.
approx.
rfe
re
nc
Int
approx.
ca.
approx.
ca.
ca.
unmachined casting
ar
ea
Possible variants when using motor size 71:

- Belt drive lateral with raised support for indexer housing
- Belt drive on bottom
If you require subsequent drilling work on the indexing table, please

request information on permissible drilling depths. The illustrated
rotating plate position corresponds to the basic position of the rotary
indexing table (Position when delivered).
04/2014
Int
are erfe
ren
a
ce
Table centre
Cut out for drive

23
TC 220T
Load table
Stage
0.12 (0.19)
0.22
0.31 (0.48)
0.22
0.58 (0.87)
0.22
0.92 (1.37)
0.22
1.34 (1.96)
0.22
0.18
0.29
0.24 (0.37)
0.26
0.58 (0.87)
0.26
1.06 (1.58)
0.26
1.67 (2.48)
0.26
2.41 (2.90)
0.26
1.15
0.84
1.83
0.84
6.60
0.76
14.64
0.76
19.05
0.76
24.30
0.76
24.60
0.76
5.79
0.37
8.80
0.37
10.56
0.37
5.63
0.24
6.76
0.24
1.70
1.02
2.68
1.02
10.54
0.92
18.84
0.92
29.20
0.92
35.50
0.92
35.80
0.92
8.45
0.44
12.83
0.44
15.40
0.44
8.21
0.29
9.89
0.29
2.77
1.30
4.37
1.30
17.13
1.17
26.00
1.17
46.20
1.17
57.60
1.17
58.20
1.17
13.73
0.56
20.80
0.56
25.00
0.56
13.35
0.37
16.03
0.37
6.59
1.99
10.36
1.99
31.50
1.80
70.90
1.80
112
1.80
136
1.80
138
1.80
32.50
0.86
49.30
0.86
59.20
0.86
31.60
0.57
37.90
0.57
8.80
2.30
13.82
2.30
48.50
2.07
109
2.07
150
2.07
182
2.07
183
2.07
43.30
1.00
65.80
1.00
78.90
1.00
42.20
0.65
50.60
0.65
Indexing
2
3
4
6
8
10
12
16
20
24
30
36
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
0.15
0.34
0.57
0.73
0.35
0.50
0.60
0.67
0.30
0.62
0.92
1.16
0.35
0.50
0.60
0.67
0.46 (0.69) 1.34 (1.97) 2.38 (3.50) 3.36 (4.61)
0.32
0.45
0.54
0.61
1.06 (1.59) 3.05 (4.46) 5.40 (7.45)
7.60
0.32
0.45
0.54
0.61
1.92 (2.85) 5.44 (6.92) 9.63 (10.22)
12.82
0.32
0.45
0.54
0.61
3.01 (4.24) 8.48 (8.4)
12.40
15.23
0.32
0.45
0.54
0.61
4.29
10.19
14.89
15.73
0.32
0.45
0.54
0.61
2.00
2.94
3.69
0.22
0.26
0.29
3.05
4.47
5.62
0.22
0.26
0.29
3.67
5.37
6.75
0.22
0.26
0.29
3.59
0.19
4.32
0.19
The red numbers of the max. mass inertia are valid for motor size 71.

Load data

300 Nm

the centre section
4000 N
Load data

5000 N

200 Nm

200 Nm

700 Nm

8000 N

7500 N
24
04/2014
TC 220T
04/2014
25
TC 320T

Dial diameter:
320 mm
Indexings:
2, 3, 4, 6, 8, 10, 12, 16, 20, 24, 30, 36, special increments upon request
Cycle frequency:
Voltage:
Drive motor:
0.12 - 1.1 kW, frame size 71/80
Weight:
112 kg
Mounting position:
See page 47*
Indexing precision:
Indexing 2-12: 20. Indexing 16-24: 30. Indexing 30-36: 35 (in degree seconds)
radian measurement:
(at 320 mm) Indexing 2-12: 0.016 mm. Indexing 16-24: 0.023 mm. Indexing 30-36: 0.027 mm
(at 320 mm) 0.01 mm
Max. run out:
0.01 mm

housing surface:
(at 320 mm) 0.03 mm
150 mm
26
04/2014
TC 320T Dimensions
stationary
ca.
approx.
approx.
approx.
unmachined casting

ca.
approx.
Brake motor (terminal housing size depends on the motor supplier)
Limit switch M12x1
* frame size 71
approx.
ca.
ce
ren
e
erf
Int a
are
ca.
In
ar terf
ea er
e
nc
Table centre
04/2014
Cut out for drive
27
TC 320T
Load table
Stage
2.95
0.36
6.89
0.36
12.40
0.36
17.19
0.35
20.70
0.35
4.59
0.42
9.49
0.42
18.97
0.42
22.80
0.40
27.40
0.40
5.46
0.45
11.25
0.45
24.20
0.45
27.00
0.44
32.40
0.44
3.30
0.54
6.91
0.51
14.16
0.51
30.40
0.51
33.90
0.49
40.70
0.49
8.15
0.22
12.29
0.22
2.67
0.61
4.10
0.61
8.92
0.57
18.23
0.57
39.10
0.57
43.60
0.55
52.30
0.55
10.52
0.25
15.84
0.25
17.24
0.25
3.39
0.69
5.19
0.69
11.22
0.64
22.90
0.64
47.90
0.64
54.60
0.62
65.60
0.62
13.23
0.28
19.88
0.28
21.60
0.28
4.05
0.75
6.17
0.75
13.32
0.70
27.10
0.70
58.10
0.70
64.70
0.67
77.60
0.67
15.69
0.30
23.60
0.30
25.60
0.30
14.16
0.20
17.03
0.20
5.85
0.89
8.88
0.89
19.05
0.83
38.70
0.83
82.80
0.83
92.10
0.80
111
0.80
22.40
0.36
33.60
0.36
36.60
0.36
20.20
0.24
24.30
0.24
8.29
1.06
12.53
1.06
26.8
0.99
54.40
0.99
116
0.99
129
0.95
155
0.95
31.50
0.42
47.30
0.42
51.40
0.42
28.50
0.28
34.20
0.28
14.11
1.37
21.30
1.37
45.30
1.28
91.80
1.28
196
1.28
218
1.24
262
1.24
53.30
0.55
79.80
0.55
86.80
0.55
48.10
0.37
57.80
0.37
20.30
1.64
30.60
1.64
65.00
1.53
132
1.53
281
1.53
313
1.48
375
1.48
76.50
0.66
114
0.66
124
0.66
69.10
0.44
82.90
0.44
32.40
2.07
48.70
2.07
103
1.93
209
1.93
438
1.93
497
1.87
597
1.87
122
0.83
182
0.83
198
0.83
110
0.55
132
0.55
52.70
2.64
79.20
2.64
163
2.46
340
2.46
652
2.46
807
2.38
969
2.38
198
1.06
296
1.06
322
1.06
179
0.70
214
0.70
69.80
3.04
105
3.04
222
2.83
450
2.83
959
2.83
1068
2.73
1281
2.73
261
1.21
391
1.21
425
1.21
236
0.81
283
0.81
Indexing
2
3
4
6
8
10
12
16
20
24
30
36
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
*Note on indexing times

Load data (for the stationary centre section)

1800 Nm

the centre section
10000 N
Load data

18000 N

800 Nm

600 Nm

2250 Nm

15000 N

15000 N
28
04/2014
TC 320T
04/2014
29
TC 500T

Dial diameter:
500 mm
Indexings:
2, 3, 4, 6, 8, 10, 12, 16, 20, 24, 30, 36, 48, special increments upon request
Cycle frequency:
Voltage:
Drive motor:
0.15 - 2.2 kW, frame size 80/90
Weight:
305 kg
Mounting position:
See page 47*
Indexing precision:
Indexing 2-12: 15. Indexing 16-48: 20 (in degree seconds)

radian measurement:
(at 500 mm) Indexing 2-12: 0.018 mm. Indexing 16-48: 0.024 mm
(at 500 mm) 0.015 mm
Max. run out:
0.015 mm

housing surface:
(at 500 mm) 0.03 mm
242 mm
30
04/2014
TC 500T Dimensions
stationary
approx.
approx.
approx.
unmachined casting
approx.

Limit switch M12x1
Brake motor
(terminal housing size depends on the moto supplier)
* frame size 71
approx.
ca.
ea
e
nc
ere
ar
ca.
approx.
are
rfe
erf
Int
re
e
nc
e
nt

04/2014
Table centre
Cut out for drive
31
TC 500T
Load table
Stage
4.80
8.90
11.20
15.90
20.70
29.50
44.50
71.70
117
150
175
303
0.68
0.79
0.87
1.02
1.16
1.36
1.66
2.10
2.67
3.02
3.26
4.28
7.80
10.90
13.70
19.30
25.00
35.50
53.50
86.00
141
180
210
363
0.68
0.79
0.87
1.02
1.16
1.36
1.66
2.10
2.67
3.02
3.26
4.28
7.10
10.10
16.00
22.00
27.10
37.80
48.60
68.40
102
164
267
340
397
686
0.43
0.50
0.61
0.71
0.79
0.92
1.04
1.23
1.50
1.89
2.41
2.72
2.93
3.85
14.70
22.20
33.80
46.00
56.30
77.0
99.70
140
208
332
540
689
804
1389
0.43
0.50
0.61
0.71
0.79
0.92
1.04
1.23
1.50
1.89
2.41
2.72
2.93
3.85
34.20
47.40
71.30
96.40
118
162
207
290
431
687
1116
1423
1660
2866
Indexing
2
3
4
6
8
10
12
16
20
24
30
36
48
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
0.43
0.50
0.61
0.71
0.79
0.92
1.04
1.23
1.50
1.89
2.41
2.72
2.93
3.85
43.10
59.70
89.50
121
148
203
259
362
540
859
1395
1779
2075
3582
0.43
0.50
0.61
0.71
0.79
0.92
1.04
1.23
1.50
1.89
2.41
2.72
2.93
3.85
52
71.90
108
145
177
244
312
435
648
1031
1674
2135
2490
4299
0.43
0.50
0.61
0.71
0.79
0.92
1.04
1.23
1.50
1.89
2.41
2.72
2.93
3.85
19.80
27.20
33.50
46.50
59.70
83.90
125
200
326
416
486
839
0.27
0.32
0.35
0041
0.46
0.55
0.67
0.84
1.07
1.21
1.30
1.71
31.80
43.40
53.10
73.50
94.20
132
197
314
510
651
760
1312
0.27
0.32
0.35
0.41
0.46
0.55
0.67
0.84
1.07
1.21
1.30
1.71
38.50
52.40
64.10
88.50
113
159
237
377
613
782
912
1575
0.27
0.32
0.35
0041
0.46
0.55
0.67
0.84
1.07
1.21
1.30
1.71
34.90
48.50
62.30
87.40
131
209
340
434
506
874
0.23
0.27
0.31
0.36
0.44
0.56
0.71
0.80
0.87
1.14
34.20
47.60
61.10
85.80
128
205
333
425
496
858
0.23
0.27
0.31
0.36
0.44
0.56
0.71
0.80
0.87
1.14
46.20
64.00
81.90
115
172
274
445
568
662
1144
0.23
0.27
0.31
0.36
0.44
0.56
0.71
0.80
0.87
1.14
*Note on indexing times
The actual measured rotation time (from the start signal to the electrical in-position signal) comprises the calculated rotation motion time given in the tables and type-related delays. An important factor are
electrical signal processing times, input filters, mechanical motor idle times and also the setting and optimization of the ideal starting position (please refer to the TC-T operating instructions).
Load data

2500 Nm

the centre section
15000 N
Load data

25000 N

1100 Nm

25000 N

1000 Nm

6000 Nm

25000 N
32
04/2014
TC 500T
04/2014
33
TC 700T

Dial diameter:
700 mm
Indexings:
2, 3, 4, 6, 8, 10, 12, 16, 20, 24, 30, 36, 48, 60, special increments upon request
Cycle frequency:
Voltage:
Drive motor:
0.37 - 3 kW, frame size 80/90/100
Weight:
660 kg
Mounting position:
See page 47*
Indexing precision:

radian measurement:
(at 700 mm) 0.015 mm
Max. run out:
0.015 mm

housing surface:
(at 700 mm) 0.03 mm
242 mm
34
04/2014
TC 700T Dimensions
stationary
approx.
approx.
approx.
unmachined casting
Position: Drive on bottom (drive swivels)

approx.

Limit switch M12x1
Brake motor
(terminal housing size depends on the moto supplier
* frame size 90
approx.
approx.
t
In
r
fe
er
e
c
en
approx.
are
In
ea
ar
re
fe
er
ce
Table centre

04/2014
Cut out for drive

35
TC 700T
Load table
Stage
20
0.53
53
0.53
101
0.53
161
0.53
236
0.53
9
0.69
24
0.69
36
0.62
90
0.62
166
0.62
263
0.62
360
0.62
19
0.81
36
0.81
62
0.73
149
0.73
270
0.73
412
0.73
496
0.73
35
0.98
56
0.98
115
0.88
233
0.88
484
0.88
606
0.88
729
0.88
50
1.14
79
1.14
163
1.03
324
1.03
684
1.03
838
1.03
1007
1.03
195
0.46
302
0.46
364
0.46
87
1.46
134
1.46
268
1.31
532
1.31
1118
1.31
1367
1.31
1642
1.31
323
0.58
496
0.58
597
0.58
179
0.39
216
0.39
291
0.39
250
0.39
118
1.69
181
1.69
361
1.52
713
1.52
1496
1.52
1829
1.52
2196
1.52
433
0.67
666
0.67
800
0.67
241
0.45
291
0.45
391
0.45
337
0.45
162
1.96
247
1.96
489
1.76
964
1.76
2020
1.76
2469
1.76
2964
1.76
587
0.78
900
0.78
1082
0.78
328
0.52
395
0.52
529
0.52
457
0.52
248
2.40
375
2.40
739
2.16
1453
2.16
3039
2.16
3714
2.16
4458
2.16
886
0.96
1356
0.96
1629
0.96
497
0.64
598
0.64
799
0.64
690
0.64
394
3.01
595
3.01
1167
2.71
2290
2.71
4786
2.71
5848
2.71
7019
2.71
1398
1.20
2139
1.20
2568
1.20
786
0.80
945
0.80
1262
0.80
1090
0.80
644
3.84
970
3.84
1862
3.45
3722
3.45
7469
3.45
9496
3.45
11396
3.45
2274
1.53
3476
1.53
4172
1.53
1280
1.02
1538
1.02
2053
1.02
1774
1.02
972
4.70
1461
4.70
2858
4.23
5596
4.23
11682
4.23
14272
4.23
17128
4.23
3420
1.88
5226
1.88
6273
1.88
1927
1.25
2314
1.25
3088
1.25
2670
1.25
1683
6.18
2528
6.18
4938
5.56
9664
5.56
20167
5.56
24638
5.56
29567
5.56
5908
2.47
9026
2.47
10832
2.47
3332
1.65
4000
1.65
5336
1.65
4613
1.65
Indexing
2
3
4
6
8
10
12
16
20
24
30
36
48
60
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Load data

the centre section
3000 Nm

30000 N

1400 Nm
17000 N
Load data (for the rotary indexing dial plate)

10000 Nm

30000 N

40000 N

1700 Nm
36
04/2014
TC 700T
04/2014
37
TC 1000T

Dial diameter:
1000 mm
Indexings:
2, 3, 4, 6, 8, 10, 12, 16, 20, 24, 32, special increments upon request
Cycle frequency:
Voltage:
Drive motor:
0.55 - 3.0 kW, frame size 90
Weight:
1530 kg
Mounting position:
See page 47
Indexing precision:

radian measurement:
(at 1000 mm) 0.03 mm
Max. run out:
0.03 mm

housing surface:
(at 1000 mm) 0.05 mm
522 mm
38
04/2014
TC 1000T Dimensions
stationary
unmachined casting
Motor fan cover (internal motor)

Limit switch M12x1
Motor connections
e
nc
ea
ar
re
rfe
e
nt
04/2014
39
TC 1000T
Load table
Stage
108
1.28
182
1.28
406
1.15
807
1.15
1710
1.15
2147
1.15
2585
1.15
3459
1.15
730
0.51
164
1.50
266
1.50
574
1.35
1126
1.35
2369
1.35
2971
1.35
3573
1.35
4778
1.35
1020
0.60
291
1.92
457
1.92
958
1.73
1857
1.73
3878
1.73
4858
1.73
5838
1.73
7797
1.73
1683
0.77
1109
0.51
557
2.57
856
2.57
1758
2.32
3377
2.32
7018
2.32
8782
2.32
10547
2.32
14076
2.32
3064
1.03
2030
0.69
857
3.15
1306
3.15
2662
2.84
5094
2.84
10565
2.84
13217
2.84
15868
2.84
21170
2.84
4625
1.26
3070
0.84
1327
3.96
2077
3.96
4211
3.56
8039
3.56
16647
3.56
20819
3.56
24991
3.56
33334
3.56
7300
1.58
4853
1.06
2251
5.04
3397
5.04
6860
4.54
13072
4.54
27043
4.54
33814
4.54
40585
4.54
54127
4.54
11861
2.02
7894
1.34
3403
6.18
5124
6.18
10328
5.56
19661
5.56
40656
5.56
50829
5.56
61003
5.56
81351
5.56
17859
2.47
11893
1.65
10360
10.74
15560
10.74
31280
9.67
55323
9.67
122900
9.67
153635
9.67
184370
9.67
245840
9.67
54034
4.30
36009
2.86
Indexing
2
3
4
6
8
10
12
16
24
36
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jv
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Load data

5000 Nm

the centre section
17000 N
Load data

40000 N

1800 Nm

2200 Nm

13000 Nm

45000 N

80000 N
40
04/2014
TC 1000T
04/2014
41
Control card TS 004E

Advantages
User friendly push buttons on front panel.
Easy to optimize the cycle time of the indexer.
Motor protection through cycle time monitoring.
Allows failure analysis by telephone.
EWR: Considerable extension of the service life of the brake by reduction of the motor speed before braking
Dimensions (L x W x H)
Installation options
Control card:
Eurocard 100 x 160 mm
Front plate 3HE/8TE
Multipoint plug, 64-pin in
accordance with DIN 41612 Type B
In a 19 rack (in conjunction with terminal PCB TS 004 K1)

In the PCB holder
In the protective housing
PCB holder: 220 x 130 x 50 mm

Housing for rear wall mounting: 235 x 135 x 67 mm
Housing for rail mounting: 245 x 135 x 67 mm
Housing for front panel installation: 235 x 135 x 67 mm
Installation opening: 136 x 68 mm
Terminal PCB TS 004K1

TS 004E
Start
PCB holder
Stop / Reset
Stop /
Delay
Protective housing * for:
Rear wall mounting
Table in position
Table rotating
Return
Short circuit
Front panel mounting

Rail mounting
Motor overload
Pos. overrun
Release
brake
Step
Automat
* All protective housings are also available with a lockable, transparent front door. The installation depth is then increased by 21 mm.
42
04/2014
Block diagram TS 004E
24V inputs and outputs
3 x 400V
motor-circuit-switch
E-STOP
electronic
contactor
motor line
brake
sensor
04/2014
43
EF2 rotary table control system

Advantages
The EF2 rotary table control system enables fast and convenient control of rotary indexing tables of all sizes belonging to
the TC and TR series. The control system is designed for
operation of the TC and TR rotary indexing tables and offers
the following advantages:
Frequency converter control system designed specifically
for WEISS electromechanical rotary indexing tables
Intuitive, web-based user interface for faster commissioning
No brake wear, soft start-up from intermediate positions is
gentle on gearing
Increased performance through fully automatic optimisation
cycle
Remote support and remote diagnostics options
Worldwide use thanks to various mains standards
Compact hardware (all-in-one)
Fieldbus connection: Profibus and Profinet
Interface: Digital I/O
Integrated SIL2 safety function
Additional SIL3 measures possible
Fitting dimensions
FSA size (EF2037, EF2150)
FSB size (EF2220, EF2300)
[A] Ventilation clearance

[B] Brake resistance
44
04/2014
Block diagram EF2

24 VDC
Fieldbus (Profibus / Profinet)
Digital I/O
SIMOTION
D410-2
Ethernet
Digital I/O
PM340 / FSB
optional
TC
optional
TR
04/2014
45
Calculation
mm
Indexing precision as a factor of

1600
Accuracy of circular run out for additional plates
1500
1400
Diameter
(mm)
1300
Thickness
(mm)
Flatness
Quality A
(mm)
Flatness
Quality B
(mm)
> 20
0.04
0.06
0.10
0.15
> 20
0.06
0.07
0.15
0.18
> 20
0.07
0.08
0.18
0.20
> 25
0.08
0.10
0.20
0.25
> 25
0.10
0.20
0.25
0.50
> 30
0.15
0.25
0.40
0.55
1200
1100
5
1000
10
15
20
25
30
0900
< 600
35
< 800
40
0800
45
0700
50
< 1100
55
0600
60
0500
< 1400
0400
0300
< 1800
0200
< 2500
0100
10
20
30
40
50
60
70
80
< 20
< 20
< 20
< 25
< 25
< 30
90
radian measure in m
Nominal indexing precision = x D x Tg

360 x 3600
D = Pitch circle diameter
Tg = Brochure precision
If we machine your additional tooling plate, 3 needs to be
added to the chapter customer-specific solutions.
Additional indexing plates

We manufacture additional steel or aluminium indexing
plates according to your specification.
The material AlMg4.5Mn F28 is aged for at least 3 months
before it is used in production.
Upon request, aluminium plates can be anodized (natural)
and steel plates can be nickel plated or finished in colour
brown.
For detailed information on additional plates, please
refer to the chapter customer-specific solutions
Calculation of the mass inertia momentum

Individual weights (approximation formula):
Solid body:
J = 0.5 x ra2 x ma
or
J = 0.125 x ma x Da2
ra
Da
J = 1.1 x re2 x me x n
ma
me
ra
= radius in m
re
= radius in m
ma
= mass (weight) in kg
me
= mass (weight) in kg
Da
= diameter in m
= number of fixtures
46
re
04/2014
Fax to: +49(0)6281 5208-99

or just fill in the form online:
www.weiss-international.com
Machine Dimensioning TC
Request
Enclosure of order
Dear Customer,
Thank you for your interest in our TC rotary indexing tables. To ensure we supply the correct unit for your application, we
kindly ask you to answer the following questions:
Permissible mounting positions
Model
TC 120G
TC 320T
TC 150T
TC 500T
TC 220T
TC 700T
TC 220T
TC 1000T
No. of stations ____________
with motor size 71
Higher indexing precision

Strengthened plate bearing
normal
overhead
vertical (belt
drive on the
right)
vertical (belt
drive below)
Motor below
inside
Motor below
outside
Position of the drive motor
Standard colour
RAL 7035 (light grey)
Special colour RAL ______________________
(extra charge)
lateral inside
lateral outside
Calculation of the mass total mass inertia momentum

The following specifications of the tooling plate are extremely important to establish the shortest possible indexing time of your
TC table (calculation according to the formula on page 46):
Additional indexing plate
Included in offer and delivery
Do not supply
Diameter: _____________ mm Thickness: _____________ mm
Material
Al
St
other
Based on the calculated mass inertia, do you want:

the shortest possible indexing time
a longer indexing time of approx. ___________________ sec
Electrical data
Drive
Index frequency:_________________________ Cycles / min*
(at an indexing frequency of more than 25 cycles/min we recommend the use of the EF control card)
Drive Motor
Workpiece and fixture:

No. of stations:
_______________________
Weight per station
____________________ kg
Centre of gravity diameter:
___________________ mm
Control EF1 / EF2 / TS 004 E

(included in delivery of TC 700T and TC 1000T)
Frequency converter Control System EF1 (Lenze)
Frequency converter Control System EF2 (Siemens)
interface Profibus + ProfiNet onboard
TM 15 Module for interface Digitale I/O
SIL3 (STO) - motor contactor + safety relay
WEISS Control card TS 004 E
Connection voltage x 400 V / 50 Hz (Standard)
Terminal PCB for 19 rack
other: __________________V / ______________________ Hz
PCB card holder
Brake
Brake voltage 24 V = (recommended)
other: _________ V
It is recommended to drive the motor with an electronic
contactor!
Electronic contractor
(not necessary with frequency converter control system EF1/EF2)
Electronic reversing contactor
(not necessary with frequency converter control system EF1/EF2)
Protective housing for:

Rear wall mounting
Rail mounting
Front door, lockable and transparent
Front panel language for WEISS Control card TS 004 E
German
Italian
English
French
Dutch
Czech
For technical enquiries

Company:______________________________________________
Desired delivery date: __________________________________
Name: ________________________________________________
Phone: ______________________ Fax: _____________________
Country: ______________________________________________
eMail: ________________________________________________
04/2014
47
The TR with large through hole. Making

sure everything that needs to fit does fit.
TR rotary indexing ring:

New application possibilities
Rotary indexing ring with very large central opening, extremely flat design and high parts accuracy.
The ring-shaped design allows extra free design space. The rotating aluminium ring can be
adjusted to your specifications in terms of diameter and thickness.
48
04/2014
Rotary indexing ring TR
Custom dimensions available: The diameter

and thickness of the rotating aluminium ring
can be adjusted to your own specifications.
The TR full solution: Tailor-made electrical

accessories. Control card, electronic protection
or frequency converter.
Advantages at a glance
Ring-shaped rotary indexing table with very
large central opening
High level of parts accuracy through locking
on the outer edges
Highly dynamic with smooth acceleration
Flat, compact design compatible with our
tried and tested machines
Four sizes
Our CR heavy duty ring range is available for

heavy loads.
The diameter and thickness of the rotating

aluminium ring can be adjusted to your own
specifications
Available as a user-programmable NR-version
(please also see the User-programmable
rotary indexing tables section)
NR version with absolute measuring system
Simplest control system, identical to our
rotary indexing tables
Excellent price-performance
04/2014
Appealing design
49
TR 750
The scope of delivery of the rotary indexing

table does not include the additional dial plate.
It will be calculated in accordance to your data.
Inertia Loading
Step
3.4
9.9
15.2
32.2
58.9
86.9
218.5
327
0.42
0.53
0.66
0.81
1.01
1.26
1.94
2.48
12
22
36
57
90
144
345
560
0.42
0.53
0.66
0.81
1.01
1.26
1.94
2.48
Indexing
4
6
8
10
12
16
20
24
30
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jv
ts
Jmax
ts
19
31
49
78
120
195
460
750
0.42
0.53
0.66
0.81
1.01
1.26
1.94
2.48
31
50
79
125
190
305
720
1170
0.40
0.50
0.62
0.77
0.96
1.20
1.85
2.35
18
45
72
112
175
270
425
1015
1650
0.27
0.40
0.50
0.62
0.77
0.96
1.20
1.85
2.35
2045
20
57
90
140
190
335
530
1260
0.26
0.39
0.48
0.60
0.74
0.92
1.16
1.78
2.27
29
72
115
175
275
420
665
1575
2560
0.26
0.39
0.48
0.60
0.74
0.92
1.16
1.78
2.27
35
85
135
210
330
505
800
1890
3070
0.26
0.39
0.48
0.60
0.74
0.92
1.16
1.78
2.27
35
110
170
265
410
635
1000
2365
3840
0.26
0.39
0.48
0.60
0.74
0.92
1.16
1.78
2.27
J = max. admissible mass inertia loading (kgm2) ts = cycle time (seconds). The time from signal start to message indexer locked is approx. 80 130 ms longer than the above cycle time,
the exact time will depend on the motor, the speed of PLC and the optimization settings. EF2 - control system for brake wear reduction recommended (see page 58).
Load data
(for indexing ring)
FN: vertical force on the locked ring

3500 N
TR : permanent tangential moment acting on the locked ring
2500 Nm
MK: permanent tilting moment acting on the locked ring

750 Nm
FR: permanent radial force acting on the locked ring
7000 N
max. centrical load on the indexer at MK = 0 Nm and FR = 0 N on demand. Combined loads only after inspection by WEISS.
50
04/2014
TR 750
Technical data
Indexing precision (degree seconds):
Dial ring inside diameter:
Max. 490 mm
Dial ringt outside diameter: Min. 750 mm
Surface of the dial ring:
Anodized
Direction:
Clockwise - counter clockwise

or reciprocating
Cycle rate:
Up to approx. 120 cycles/min,

depending on inertia loading
and number of stops
Voltage:
230 / 400 V 50 Hz
special voltages upon request
Weight:
Approx. 230 kg
Mounting position:
Dial ring horizontal
18 (Higher indexing
precision upon request)
Indexing precision in radian

measurement:
0.033 mm (at 750 mm)
Max. flatness of ring:
* 0.05 mm (at 750 mm)
Max. run out:
* 0.03 mm
Max. parallelism of rotating plate
surface to bottom housing surface: * 0.05 mm (at 750 mm)
Max. outer diameter:
1500 mm (or following consultation)
*Attention! In order to reach the above tolerances, please

ensure that the flatness of the mounting plate is accurate.
Assembly hole and bore pattern

The shown position of the
rotating ring corresponds to the
home position (state of delivery).
273,5
158
422
TR
Two fit bores for pinning the cast iron ring
, ,
additional threads at 563 mm
for the production of the dial
plate, depending of outer diameter
750 mm.
onto the base plate.
* drilling not permitted

in this area
FN
MK
Section on X
FR
Limit switch
M12x1
Section on Y
drive TR
Step f, g and h
04/2014
Step a, b, c, d, e and s
51
TR 1100

table does not include the additional dial
plate. It will be calculated in accordance to
your data.
Step
11.3
18.8
41.4
57.5
92.5
177.6
295.6
443.3
0.53
0.59
0.82
0.90
1.15
1.41
2.16
2.75
13
34
43
92
114
190
290
675
1010
Indexing
4
6
8
10
12
16
20
24
30
36
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jv
ts
Jmax
ts
Jmax
ts
0.42
0.53
0.59
0.82
0.90
1.15
1.41
2.16
2.75
26
48
61
126
155
255
385
925
1510
0.42
0.53
0.59
0.82
0.90
1.15
1.41
2.16
2.75
2365
42
80
100
185
245
405
610
1455
0.39
0.51
0.56
0.78
0.86
1.09
1.33
2.05
2.61
21
62
116
143
260
350
495
860
2045
3325
0.29
0.39
0.51
0.56
0.78
0.86
1.09
1.33
2.05
2.61
38
86
146
180
355
435
715
1070
2540
4125
0.28
0.38
0.49
0.54
0.75
0.83
1.05
1.29
1.98
2.52
57
109
185
225
450
550
895
1340
3175
5160
0.28
0.38
0.49
0.54
0.75
0.83
1.05
1.29
1.98
2.52
65
135
225
275
540
660
1075
1605
3810
6190
0.28
0.38
0.49
0.54
0.75
0.83
1.05
1.29
1.98
2.52
7740
90
170
280
345
675
825
1345
2010
4765
0.28
0.38
0.49
0.54
0.75
0.83
1.05
1.29
1.98
2.52
110
205
340
415
815
995
1620
2415
5720
9290
0.28
0.38
0.49
0.54
0.75
0.83
1.05
1.29
1.98
2.52
the exact time will depend on the motor, the speed of PLC and the optimization settings. EF2 - control system for brake wear reduction recommended (see page 58).#
Load data
(for indexing ring)

6000 N
3500 Nm

2500 Nm
12000 N
52
04/2014
TR 1100
Technical data
Max. 800 mm
Anodized
Direction:

or reciprocating
Cycle rate:

and number of stops
Voltage:
230 / 400 V 50 Hz
Weight:
Approx. 310 kg
Mounting position:
18 (Higher indexing

measurement:
0.048 mm (at 1100 mm)
* 0.06 mm (at 1100 mm)
Max. run out:
* 0.04 mm


rotating ring corresponds to the
home position (state of delivery).
TR
, ,
additional threads at 950
mm for the production of
the dial plate, depending
of outer diameter 1100
mm.
Two fit bores for pinning the cast iron ring

onto the base plate.

in this area
FN
MK
Section on X
FR
Limit switch
M12x1
Section on Y
Step g, h and i
Step a, b, c, d, e, f and s
04/2014
drive TR
In case that the fittings cannot

be used for construction reasons,
so please use the bores
as
alignment. Then, go ahead with
boring the casting together with
the base plate and open the pin
holes by rubbing.
53
TR 1500

Inertia Loading
Step
57
74
163
203
0.53
0.59
0.82
0.90
342
520
1258
1792
1.15
1.41
2.16
2.75
2395
Indexing
8
10
12
16
20
24
30
36
48
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jv
ts
Jmax
ts
48
100
127
265
330
545
825
1975
0.39
0.51
0.56
0.78
0.86
1.09
1.33
2.05
2.61
75
149
185
380
470
775
1165
2785
3330
0.39
0.51
0.56
0.78
0.86
1.09
1.33
2.05
2.61
43
108
190
235
480
590
965
1440
3460
5325
0.28
0.38
0.49
0.54
0.75
0.83
1.05
1.29
1.98
2.52
7040
69
140
243
301
605
740
1215
1820
4330
0.28
0.38
0.49
0.54
0.75
0.83
1.05
1.29
1.98
2.52
87
172
295
365
730
890
1460
2185
5200
8455
0.28
0.38
0.49
0.54
0.75
0.83
1.05
1.29
1.98
2.52
114
221
375
460
915
1120
1830
2740
6505
10570
0.28
0.38
0.49
0.54
0.75
0.83
1.05
1.29
1.98
2.52
12690
141
270
455
560
1105
1350
2200
3290
7810
0.28
0.38
0.49
0.54
0.75
0.83
1.05
1.29
1.98
2.52
324
600
995
1215
2375
2900
4720
7045
16685
27095
0.28
0.38
0.49
0.54
0.75
0.83
1.05
1.29
1.98
2.52
the exact time will depend on the motor, the speed of PLC and the optimization settings. EF2 - control system for brake wear reduction recommended (see page 58).
Load data
8000 N
TR: permanent tangential moment acting on the locked ring
5000 Nm

3200 Nm
16000 N
54
04/2014
TR 1500
Technical data
Max. 1135 mm
Anodized
Direction:

or reciprocating
Cycle rate:

and number of stops
Voltage:
230 / 400 V 50 Hz
Weight:
Approx. 400 kg
Mounting position:
15 (Higher indexing

measurement:
0.055 mm (at 1500 mm)
* 0.08 mm (at 1500 mm)
Max. run out:
* 0.04 mm


rotating ring corresponds
to the home position (state
of delivery).
TR
, ,
the dial plate, depending of
outer diameter 1500 mm.
Two fit bores for pinning the cast iron

ring onto the base plate.

in this area
FN
MK
FR
Limit switch
M12x1
drive TR
Step g, h and i
Section on X
04/2014
Step a, b, c, d, e, f and s
Section on Y
In case that the fittings

cannot be used for construction reasons, so please use
the bores
as alignment.
Then, go ahead with boring
the casting together with the
base plate and open the pin
holes by rubbing.
55
TR 2200

Inertia Loading
Step
525
720
1010
2400
0.77
0.86
0.97
420
995
1.48
1030
1640
3075
0.62
0.77
0.86
0.97
1.48
600
1325
1370
2140
3955
0.62
0.77
0.86
0.97
1.48
4945
Indexing
14
16
18
20
24
30
36
48
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
Jmax
ts
511
797
1550
1750
2670
0.50
0.62
0.77
0.86
0.97
1.48
665
1180
1805
2455
3255
7230
0.50
0.62
0.77
0.86
0.97
1.48
707
1245
2010
2580
3420
8240
0.46
0.57
0.70
0.78
0.89
1.36
9940
465
900
1545
2465
3135
4155
0.37
0.46
0.57
0.70
0.78
0.89
1.36
762
1281
2140
3370
4165
5625
13335
0.37
0.46
0.57
0.70
0.78
0.89
1.36
J = max. admissible mass inertia loading (kgm2) ts = cycle time (seconds). The time from signal start to message indexer locked is
approx. 80 130 ms longer than the above cycle time, the exact time will depend on the motor, the speed of PLC and the optimization settings.
EF2 - control system for brake wear reduction recommended (see page 58).
Load data
(for indexing ring)

15000 N
15000 Nm

4500 Nm
30000 N
56
04/2014
TR 2200
Technical data
Max. 1750 mm
Anodized
Direction:

or reciprocating
Cycle rate:

and number of stops
Voltage:
230 / 400 V 50 Hz
Weight:
Approx. 950 kg
Mounting position:
12 (Higher indexing

measurement:
0.064 mm (at 2200 mm)
* 0.08 mm (at 2200 mm)
Max. run out:
* 0.05 mm

rotating ring corresponds to
the home position (state of
delivery).
TR
, ,

in this area
MK
FR
drive TR
drive TR
Section on X
04/2014
FN
Section on Y

cannot
be used for construction reasons, so
please use the bores as alignment.
Then, go ahead with boring the casting together with the base plate and
open the pin holes by rubbing.
57
EF2 rotary table control system

Advantages
The EF2 rotary table control system enables fast and convenient control of rotary indexing tables of all sizes belonging to
the TC and TR series. The control system is designed for
operation of the TC and TR rotary indexing tables and offers
the following advantages:
Frequency converter control system designed specifically
for WEISS electromechanical rotary indexing tables
Intuitive, web-based user interface for faster commissioning
No brake wear, soft start-up from intermediate positions is
gentle on gearing
Increased performance through fully automatic optimisation
cycle
Remote support and remote diagnostics options
Worldwide use thanks to various mains standards
Compact hardware (all-in-one)
Fieldbus connection: Profibus and Profinet
Interface: Digital I/O
Integrated SIL2 safety function
Additional SIL3 measures possible
Fitting dimensions
FSA size (EF2037, EF2150)
FSB size (EF2220, EF2300)
[A] Ventilation clearance

[B] Brake resistance
58
04/2014
Rotary indexing table TR
Block diagram EF2

24 VDC
Digital I/O
1 x 208-240V
3 x 400-500V
Fieldbus (Profibus / Profinet)
SIMOTION
D410-2
Ethernet
Digital I/O
PM340 / FSB
optional
TC
optional
TR
04/2014
59

Advantages
User friendly push buttons on front panel.
Easy to optimize the cycle time of the indexer.
Motor protection through cycle time monitoring.
Allows failure analysis by telephone.
EWR: Considerable extension of the service life of the brake by reduction of the motor speed before braking
Dimensions (L x W x H)
Installation options
Control card:
Eurocard 100 x 160 mm
Front plate 3HE/8TE
Multipoint plug, 64-pin in
accordance with DIN 41612 Type B
In a 19 rack (in conjunction with terminal PCB TS 004 K1)

In the PCB holder
In the protective housing
PCB holder: 220 x 130 x 50 mm

Housing for rear wall mounting: 235 x 135 x 67 mm
Housing for rail mounting: 245 x 135 x 67 mm
Housing for front panel installation: 235 x 135 x 67 mm
Installation opening: 136 x 68 mm
Block diagram TS 004E
Start
Stop / Reset
Stop /
Delay
24V inputs and outputs
TS 004E
Table in position
3 x 400V
motor-circuit-switch
E-STOP
electronic
contactor
Table rotating
Return
Short circuit
Motor overload
Pos. overrun
Release
brake
Step
Automat
60
motor line
brake
sensor
04/2014
Fax to: +49(0)6281 5208-99

Machine Dimensioning TR
Enquiry
Enclosure with order
Dear customer,
Thank you for your interest in our Indexing Rings. To enable us to supply you with the correct unit for your application, we
Model
TR 750A
TR 1100A
TR 1500A
TR 2200A
Switching time
Based on the calculated mass inertia, do you require:
The shortest switching time
A longer switching time of approx. _________________ sec
Angle of rotation _________________________________
Standing time __________________________________ sec
Indexing _________
Drive on the bottom
Additional Components (optional)

Add. raised support for fixed stationary plate: H _____ mm
Add raised support for indexing ring: H______________ mm
Base frame model (according to chapter customer-specific solutions)
Colour
RAL 7035 (light grey-standard)
Special colour RAL ____________ (extra charge)
Lugs used:
Yes
No (Lugs painted)
Required to specify your TR table

The following specification regarding your configuration is fundamental for the calculation of the mass moment of inertia.
Fixtures and parts
Indexing ring
Number:
___________________________
Outer Diameter:
______________________ mm
Weight per station:
________________________ kg
Inner Diameter:
______________________ mm
Diameter of the center of gravity: ____________________ mm
Thickness:
______________________ mm
Material:
AlMg4.5Mn
other___________________
Please draw a sketch of how your load is build on the table.
Total mass inertia:
____________ kg m (additional indexing plate and add-ons)
Included in the scope of offer and delivery
Processing according to drawing No. ___________________
Electrical data
Drive
Three-phase braking motor (standard)
Motor
Voltage 3 x 400 V / 50 Hz (standard)
Other: _________________ V / _____________________ Hz
Control EF1 / EF2 / TS 004 E

Frequency converter control system EF1 (Lenze)
Frequency converter control system EF2 (Siemens)
interface Profibus + ProfiNet onboard
TM 15 Module for interface Digitale I/O
SIL3 (STO) - motor contactor + safty relay
Use of the WEISS control card TS 004 E
Brake
Braking voltage 24 V = (recommended)
terminal PCB for 19" rack
Other: __________________V
It is recommended to drive the motor with an electronic
Protective housing for:
contactor!
Electronic contactor*
Electronic reversing contactor*
PCB card holder

Rear wall mounting
Rail mounting
Frontdoor, lockable and transparent
Front panel language for WEISS control card TS 004E

German
Italian
English
Dutch
French
* not necessary with frequency converter control system EF1/EF2

Company: ____________________________________________
Name: _______________________________________________
Phone: ____________________ Fax: ______________________
Country: __________________________________________
eMail: ________________________________________________
04/2014
61
User-programmable rotary indexing tables
Where does our passion

take us?
To eveN better solutions.
63
Freely programmable rotary indexing tables
NC rotary indexing table:

User-programmable and robust
The NC combines robustness and durability with the advantages of a freely programmable rotary
table offering a high level of torque. The NC differs from the TC range through its use of a brushless AC servo motor drive. In addition, the drive curve has a constant rise. The NC-T is capable of
positioning large loads dynamically and precisely at freely selectable angles.
64
04/2014
Rotary indexing table NC
Building on our proven TC base system, our rotary tables in the NC-T range enable heavy loads to be positioned dynamically and
precisely at freely selectable angles.

User-programmable
WAS WEISS Application Software: Secure
and fast commissioning through free-of-charge
user software.
High level of torque

Absolute position encoder
High-precision, rigid rotating plate
bearing mounting
Various sizes
Mechanical interfaces for connecting
customer-specific servo motors
High degree of synchronism
High degree of repeat accuracy
04/2014
65
NC 150T
Technical data
Motor data
Model:
NC 150T-A
NC 150T-B
Nominal speed:
4500 rpm
Dial plate diameter:
150 mm
150 mm
Motor torque:
1.0 Nm (nom)
800 mm
800 mm
any
any
Brake torque:
4Nm
Max. table speed:
31 rpm
58 rpm
Shaft encoder data:
Heidenhain
Transmission ratio:
iges = 144.545
iges =77.091
Max. MTM:
15 kgm
10 kgm
Weight:
25 kg
25 kg
Mounting position:
any*
any*
Positioning precision:
45
45
0.01 mm
0.01 mm (at 150 mm)
Max. run out:
0.01 mm
0.01 mm

surface to bottom housing surface:
0.03 mm
0.03 mm (at 150 mm)
Load data
EnDat ROQ425
200 Nm
Perm. radial force acting on

the centre section
2500 N
Perm. force acting vertically

3500 N
Perm. tangential moment

150 Nm
5500 N

Nominal:
50 Nm
Peak:
150 Nm
(for the turnplate)
Perm. tilting moment acting

500 Nm

the locked dial plate
6000 N
Perm. operating force (acting

NC150T-A
Indexing time [sec]
Indexing time [sec]
Timing diagram
1,6
* Please consult WEISS for overhead

mounting positions.

Load data
4.8 Nm (peak)
1,4
1,2
1,0
NC150T-B
1,6
1,4
1,2
1,0
5 kg m
15 kg m
0,8
0,8
1 kg m
5 kg m
10 kg m
0,6
0,6
0,4
0,4
Load
5 kg m
15 kg m2
Load
1 kg m2
5 kg m2
0,2
0,2
30
60
90
120
150
180
Angle of rotation []
66
10 kg m2
0,0
0,0
30
60
90
120
150
180
04/2014
NC 150T Dimensions
stationary
approx.
approx.
approx.
unmachined casting
Note:
The motor must be accessible for servicing!
Please leave the necessary space for motor
plug and cable outlet.
Position of the drive below

(rotated 90 downwards)
If you require subsequent drilling work on

the indexing table, please request
information on permissible drilling depths.
nc
ere
erf
Int a
are
e
producer
motor description
B&R (WEISS standard)
8MSA3M.R0-I9
recommended third party motors
ce
ren
e
erf
Int a
are
SEW
DFS56L-4500
Siemens (1FK7)
1FK7034-5AK71
Bosch-Rexroth
MSK40C-0450-NN-S1-UP1-NNNN
Rockwell
MPL-B320P-MJ22AA
Beckhoff
AM3033-1E01
Mitsubishi
HC-KFS-43-B
ParkerHauser
SMHA82 60 03 8 14 2ID 65 A7 4
BergerLahr/Schneider/
Telemechanique
BSH1002P31F2A
FANUC
Int
are erfe
ren
a
ABB
iF1/5000
SDM 261-002N7-092/40-6070
ce
Installation hole pattern with cutout for drive when mounted below
Motor flange
(view from the motor side)
Table centre
04/2014
67
NC 220T
Technical data
Motor data
Model:
NC 220T-A
NC 220T-B
Nominal speed:
4000 rpm
220 mm
220 mm
Motor torque:
3.7 Nm (nom)
1100 mm
1100 mm
any
any
Max. table speed:
23 rpm
56 rpm
Transmission ratio:
iges = 171.154
iges =71.314
Max. MTM:
30 kgm
15 kgm
Weight:
40 kg
40 kg
Mounting position:
any*
any*
40
40 (degree seconds)
0.01 mm
0.01 mm (at 220 mm)
Max. run out:
0.01 mm
0.01 mm
0.03 mm
0.03 mm (at 220 mm)
7 Nm (peak)
Brake torque:
7 Nm
Shaft encoder data: Heidenhain
EnDat ROQ425


mounting positions.
Load data

300 Nm

the centre section
4000 N
Load data


5000 N
200 Nm
(for the turnplate)

700 Nm

8000 N

Perm. operating force (acting

7500 N
Nominal:
70 Nm
Peak:
200 Nm
Timing diagram
NC220T-A
2,4
Indexing time [sec]
Indexing time [sec]
2,4
2,0
1,6
NC220T-B
2,0
1,6
15 kg m
30 kg m
1,2
1,2
5 kg m
15 kg m
0,8
0,8
0,4
Load
0,4
Load
5 kg m2
15 kg m2
15 kg m2
30 kg m2
0,0
0,0
0
30
60
90
120
150
180
68
30
60
90
120
150
180
04/2014
NC 220T Dimensions
approx.
approx.
approx.
stationary
unmachined casting

Note:
ce
n
re
fe
er
Int a
are
producer
motor description
8MSA4M.R0-V7

SEW
DFS56H-4500
Siemens (1FK7)
1FK7042-5AK71
Bosch-Rexroth
MSK60B-0600-NN-S1-UP1-NNNN
Rockwell
MPL-B320P-Mxx4AA
Beckhoff
AM3051-1G01
Mitsubishi
HC-KFS-73-B
ParkerHauser
SMHA100 56 06 5 19 2ID 65 A7 4
Telemechanique
BSH1003P31F2A
FANUC
are
re
fe
er
t
In ea
ar
ABB
Int
ce
er
approx.
fe
re
iF2/5000
SDM 261-004N2-110/40-6070
nc
Installation hole pattern with cutout for drive when mounted below
Motor flange
Table centre
04/2014
69
NC 320T
Technical data
Motor data
Model:
NC 320T-A
NC 320T-B
Nominal speed:
4000 rpm
320 mm
320 mm
Motor torque:
7 Nm (peak)
1400 mm
1400 mm
Max. table speed:
freely programmable freely programmable

35 rpm
24 rpm
Transmission ratio:
iges = 166.25
iges =113.05
Max. MTM:
100 kgm
50 kgm
Weight:
120 kg
120 kg
Mounting position:
any*
any*
35
35 (degree seconds)
0.01 mm
0.01 mm (at 320 mm)
Max. run out:
0.01 mm
0.01 mm

0.03 mm
0.03 mm (at 320 mm)
Load data
12 Nm (Spitze)
Brake torque:
8 Nm
Shaft encoder data:
Heidenhain
EnDat ROQ425

mounting positions.
(for the standing centre part)

1800 Nm
the centre section

18000 N

acting on the centre section 800 Nm
10000 N
Load data (for the turnplate)

2250 Nm
Perm. operating force

(acting vertically on the
locked dial plate within the
normal )

acting on the locked dial
plate
15000 N
15000 N
Nominal:
400 Nm
Peak:
800 Nm
Timing diagram
NC 320T-A
NC 320T-B
2,4
Indexing time [sec]
Indexing time [sec]
2,4
2,0
1,6
1,6
20 kg m
60 kg m
1,2
150 kg m
1,2
0,8
5 kg m
15 kg m
30 kg m
50 kg m
0,8
Load
Load
0,4
30
60
90
120
150
5 kg m2
15 kg m2
30 kg m2
50 kg m2
0,4
20 kg m2
60 kg m2
100 kg m2
0,0
0,0
180
70
2,0
30
60
90
120
150
180
04/2014
NC 320T Dimensions
stationary
Note:
approx.
approx.
unmachined casting

nc
re
rfe
te
In ea
ar
producer
motor description
8MSA4X.R0-V7

SEW
CFM71M-4500
Siemens (1FK7)
1FK7060-5AH71
Bosch-Rexroth
MSK60C-0600-NN-S1-UP1-NNNN
Rockwell
MPL-B420P-Mxx4AA
Beckhoff
AM3052-1K01
Mitsubishi
HC-SFS153B
ParkerHauser
SMHA115 56 10 8 19 2I 65 A7 4
Telemechanique
BSH1004P31F2A
FANUC
re
nc
e
ABB
In
ar terf
ea er
approx.
iF8/3000
SDM 261-010N0-110/40-6070
In
ar ter
ea fe
en
ce
Installation hole pattern with

cutout for drive when mounted
below
Motor flange
Table centre
04/2014
71
WAS WEISS Application Software

Start - Simple - Safe - Fast
Communication in the language of your choice:
The simple to use hand-held divice displays clear text messaging allowing for a quick start-up and trouble free operation.
Ready for production in just 3 minutes:

1. Connect control system with handheld device
2. Select language
3. Enter load mass moment of inertia
4. Enter step angle
5. Adjust speeds or ramps
Uniform operator concept for all servomechanical WEISS products.
User-friendly operating programs

In addition to the basic functions of the handheld device, the
WAS WEISS Application Software also gives you easy
access to the various options offered by the table drive. The
Windows PC for visualisation is connected via RS232 or
Ethernet via the control system.
Safety and service
Absolute-value measuring system
Safe Torque off (SIL 2, PL d)
Worldwide service / C-UL-US listed
Comprehensive safety and monitoring functions
Communication
The following interfaces are available:
Digitale I/O (24V inputs and outputs)
Profibus-DP
DeviceNet-CAN (tested at Rockwell control)
Software
EtherNet/IP (tested at Rockwell control)
Up to 128 teachable positions
Modbus TCP (tested at Telemecanique control)
Up to 10 drive programmes can be stored
Ethernet
Simple access to all axis parameters
CAN Bus
Software cam can be defined

Diagnosis options and remote maintenance
Free ASCII protocol
Inputs and outputs can be forced (e.g. for start-up)
Design and connection

All components integrated with plug-in connections
Cables oil-resistant and cable-chain compatible
Cables available in various lengths (5, 10, 15, 20, 25 m)
Technical data
Main power voltage:
NC 150T
Fault history
Free choice of language (German, English, French)
NC 220T
NC 320T
400...480 VAC
400...480 VAC
400...480 VAC
10%; 48...62 Hz
10%; 48...62 Hz
10%; 48...62 Hz
Power voltage 24V:
24 VDC 5%; 2.5 A
24 VDC 5%; 2.5 A
24 VDC 5%; 2.5 A
Connection power:
3 kVA
5 kVA
10 kVA
70.5 x 375 x 236 mm
70.5 x 375 x 236 mm
70.5 x 375 x 236 mm
Installation dimensions WxDxH:
72
04/2014
Fax to: +49(0)6281 5208-99

Machine Dimensioning NC-T

Enquiry
Dear Customer,
Thank you for your interest in our NC rotary indexing tables. To enable us to supply you with the correct unit for your
application, we kindly ask you to answer the following questions:
Permissible mounting positions
Model with absolut encoder

NC 150T-A
NC 150T-B
NC 220T-A
NC 220T-B
NC 320T-A
NC 320T-B
normal
overhead
Switch time
vertical
(belt drive
on the right)
vertical
(belt drive
below)
Motor below,
inside
Motor below,
outside
Position of the drive motor

Angle of rotation
_________________
Standing time
_________________ sec
Colour
Motor lateral,
inside
Motor lateral,
outside

Special colour RAL ______________________
(extra charge)
Required to specify your NC table

Workpiece and fixtures
Diameter: _____________________________ mm
Thickness: _____________________________ mm
No. of stations:
Weight per station:
____________
____________
kg
Material
Centre of gravity diameter:
____________
mm
Al
St
other

Total mass inertia
____________ kg m
(additional indexing plate and add-ons)

Processing according to drawing No. _______________________________

Interface to WAS WEISS Application Software
WEISS control system package

Servo motor, amplifier, WAS Software
Cables length: 5 m
10 m
15 m
Hand-held terminal (optional)
RS232 and Ethernet are included in the scope of delivery

20 m
25 m
Interface to the customer SPS

Ethernet
digitale I/O
Free ASCII protocol
EtherNet/IP (Rockwell)
Profibus-DP
CAN Bus
DeviceNet-CAN (Rockwell)
Modbus TCP (Telemecanique)
Converter USB to RS232

Supply of customers motor and controller**
Customer to fit motor**
** Please forward a drawing of motor flange
Manufacturer:
Type:
_____________________________________
_____________________________________
(Motor specification following consulting WEISS)

Company: ____________________________________________
Name: _______________________________________________
Phone: ____________________ Fax: ______________________
Country: __________________________________________
eMail: ________________________________________________
04/2014
73
Optimum space utilisation leaves plenty

of room for your application!
NR rotary indexing ring:

Flexible in every respect
Rotary indexing ring with very large central opening, extremely flat design and high level of
parts accuracy. The ring-shaped design allows extra free design space. The rotating aluminium
ring can be adjusted to your specifications in terms of diameter and thickness.
74
04/2014
Rotary indexing ring NR
Use your own drive motor

All NR rings allow customer-specific drive
motors to be connected.
We manufacture high-precision plates from

AlMg4.5Mn (also available anodised on request),
as well as steel plates (also available chemically
nickel-plated on request), as per your drawings.
With test protocol everything from a single
source.

Ring-shaped rotary indexing table with
very large central opening
High level of parts accuracy through locking on the outer edges
Highly dynamic with smooth acceleration
Flat, compact design compatible with
our tried and tested machines
Four sizes
Our CR heavy duty ring range is available for

heavy loads.
The diameter and thickness of the rotating aluminium ring can be adjusted to
your own specifications
Absolute measuring system
Simplest control system, identical to our
rotary indexing tables
Excellent price-performance
Appealing design
04/2014
75
NR 750Z
Fitting alternative Servo-motor possible.
iges = 90 / or 180
MMotor max
= 30 Nm
MBrake max
= 15 Nm
nMotor max
= 2000 rpm
Indexing time [sec]
Timing diagram
2,5
producer
Hersteller
motor description
Motorbezeichnung
(WEISS Standard)
standard)
B&R (WEISS
8LSA56.E1022D200
8LSA56.E1022D200
recommended
third party motors
empfohlene
Alternativfabrikate
2,0
SEW
CFM90L-2000
Siemens (1FK7)
1FK7100-5AF71
1,5
Bosch-Rexroth
500 kg m
MSK100B-0200-NN-M1-BG1-NNNN
MPM-B1652C-MJ74AA
1,0
250 kg m
Rockwell
100 kg m
Beckhoff
50 kg m
10 kg m
Mitsubishi
AC-SFS-2024-B
ParkerHauser
MHA145 20 28 5 24 S 3I 65 A7 4
Telemechanique
BSH1404P22A2A
Load
500 kg m2
250 kg m2
0,5
100 kg m
50 kg m2
10 kg m2
2
AM3065-0N21
iF22/3000
FANUC
ABB
SDM 261-050N0-190/20-2000
0,0
0
30
60
90
120
150
180
Please add the mass inertia of your fixtures and parts to the mass inertia of the indexing ring. Standard dimensions of the indexing ring dial plate
(I/D = 490 mm, O/D = 750 mm, thickness = 20 mm, material Al) J = 1.4 kgm2
Load data
(for indexing ring)

3500 N

2180 Nm

750 Nm

7000 N
76
04/2014
NR 750
Technical data
Max. 490 mm
Indexing precision:
18
Dial ring outside diameter:
Min. 750 mm
Anodized

measurement:
0.033 mm(at 750 mm)
Direction:

or reciprocating
* 0.05 mm (at 750 mm)
Max. run out:
Cycle rate:

and number of stops
Voltage:
400480 V
10%, 4262 Hz
Weight:
Approx. 230 kg
Mounting position:
* 0.03 mm
1500 mm
(or following consultation)

440

delivery).
273,5
158
422
TR
110*
0,2
105
204
177
FR
315
315
Section on Y
drive NR
449
172
17
Section on X
MK
The drive can be swung outside

or inside.
FN
102
102
max. 750
max. 490
min. 20

in this area
, ,
mm for the production of the
dial plate, depending of outer
diameter 750 mm.
315
315
Note
If the drive is swivelled or if you are using the raised support, please
request the assembly hole arrangement drawing!
204
204
290
290
04/2014
77
NR 1100Z
iges = 88
MMotor max
= 50 Nm
MBrake max
= 32 Nm
nMotor max
= 2000 rpm
Indexing time [sec]
Timing diagram
3,5
3,0
Hersteller
producer
motor
Motorbezeichnung
description

Standard)
8LSA73.E1022D200-0
8LSA73.E1022D200-0
empfohlene
Alternativfabrikate
recommended
third party motors
2,5
2,0
SEW
CFM112M-2000
Siemens (1FK7)
1FK7103-5AF71
Bosch-Rexroth
3000 kg m
MSK100B-0200-NN-M1-BG1-NNNN
2000 kg m
Rockwell
MPM-B1653C-MJ74AA
1000 kg m
Beckhoff
500 kg m
50 kg m
1,5
1,0
3000 kg m2
2000 kg m2
0,5
0,0
0
30
60
90
120
150
HC-SFS3524-B
ParkerHauser
MH205 20 70 5 38 S 3I 65 A7 4
Telemechanique
BSH2051P22A2A
iF30/3000
FANUC
1000 kg m2
500 kg m2
50 kg m2
AM3073-0P21
Mitsubishi
ABB
SDM 261-050N0-190/20-2000
180
Please add the mass inertia of your fixtures and parts to the mass inertia of the indexing ring. Standard dimensions of the indexing ring dial
plate (I/D = 800 mm, O/D = 1100 mm, thickness = 25 mm, material Al) J = 7 kgm2
Load data
(for indexing ring)

6000 N

3500 Nm

2500 Nm

12000 N
78
04/2014
NR 1100
Technical data
Max. 800 mm
Anodized
Direction:

or reciprocating
Cycle rate:

and number of stops
Voltage:
400480 V
10%, 4262 Hz
Weight:
Approx. 310 kg
Mounting position:
18

measurement:
0.048 mm (at 1100 mm)
* 0.06 mm (at 1100 mm)
Max. run out:
* 0.04 mm
2200 mm

delivery).
min. 1100
max. 800
Section on X
19
212
Section on Y
04/2014
drive NR for
mass moment of
inertia >1000 kgm2

in this area
125*
, ,
95 0,2
Note
TR
min. 25
Indexing precision:
FR

the bores
as alignment.
the casting together with
the base plate and open the
pin holes by rubbing.
79
NR 1500Z

iges = 112
MMotor max
= 55 Nm
MBremse max = 32 Nm
nMotor max
= 2000 U/min
Indexing time [sec]
Timing diagram
producer
motor description
5,0
B&R
(WEISS standard)
Hersteller
8LSA75.E1022D200-0
Motorbezeichnung
4,5
recommended
third party8LSA75.E1022D200-0
motors
B&R (WEISS Standard)
empfohlene Alternativfabrikate
4,0
SEW
CFM112M-2000
3,5
Siemens (1FK7)
1FK7103-5AF71
3,0
Bosch-Rexroth
8000 kg m
MSK100C-0200-NN-M1-BG1-NNNN
2,5
Rockwell
2500 kg m
MPM-B1653C-MJ74AA
1000 kg m
Beckhoff
100 kg m
AM3074-0P21
Mitsubishi
HC-SFS3524-B
ParkerHauser
MH205 20 70 5 38 S 3I 65 A7 4
Telemechanique
BSH2051P22A2A
5000 kg m
2,0
1,5
Load
8000 kg m2
1,0
5000 kg m2
2500 kg m2
0,5
FANUC
1000 kg m2
100 kg m2
0,0
0
30
60
90
120
150
iF30/3000
ABB
SDM 261-070N0-190/20-2000
180
Please add the mass inertia of your fixtures and parts to the mass inertia of the indexing ring. Standard dimensions of the indexing ring dial plate
(I/D = 1135 mm, O/D = 1500 mm, thickness = 25 mm, material Al) J = 22.5 kgm2
Load data
(for indexing ring)

8000 N
4500 Nm

3200 Nm

16000 N
80
04/2014
NR 1500
Technical data
Max. 1135 mm
Anodized
Direction:

or reciprocating
Cycle rate:

and number of stops
Voltage:
400480 V
10%, 4262 Hz
Weight:
Approx. 400 kg
Mounting position:
Indexing precision:
15

measurement:
0.055 mm
(at 1500 mm)
* 0.08 mm (at 1500 mm)
Max. run out:
* 0.04 mm
3000 mm

TR

delivery).
Note
212
125*
FR
95 0,2
19
MK
min. 25
min. 1500
max. 1135
Section on X
drive NR for
mass moment of
inertia >1500 kgm2
Section on Y
04/2014
, ,

in this area

the bores
as alignment.
81
NR 2200Z
The scope of delivery of the

rotary indexing table does not
include the additional dial plate.
iges = 220
Indexing time [sec]
Timing diagram
5,0
MMotor max
= 80 Nm
MBrake max
= 32 Nm
nMotor max
= 2000 rpm
producer
motor description
8LSA75.E1022D200-0
Hersteller
recommended
third party Motorbezeichnung
motors
4,5
B&R (WEISS Standard)

4,0
8LSA75.E1022D200-0
3,5
3,0
SEW
CFM112L-2000
Siemens (1FK7)
1FK7105-5AC71
20000 kg m
Bosch-Rexroth
MSK100C-0200-NN-M1-BG1-NNNN
10000 kg m
5000 kg m
Rockwell
2500 kg m
Beckhoff
500 kg m
2,5
2,0
1,5
Load
20000 kg m2
10000 kg m2
1,0
5000 kg m2
0,5
2500 kg m2
500 kg m2
0,0
0
30
60
90
120
150
MPM-B2154E-MJ74AA
AM3074-0P21
Mitsubishi
HC-SFS7024-B
ParkerHauser
MH205 20 70 5 38 S 3I 65 A7 4
Telemechanique
BSH2051P22A2A
iF40/3000
FANUC
ABB
SDM 261-070N0-190/20-2000
180
Please add the mass inertia of your fixtures and parts to the mass inertia of the indexing ring. Standard dimensions of the indexing ring dial plate (I/D = 1750 mm, O/D = 2200 mm, thickness = 30 mm, material Al) J = 111.7 kgm2
Load data
(for indexing ring)

15000 N
10000 Nm

4500 Nm

30000 N
82
04/2014
NR 2200
Technical data
Max. 1750 mm
Anodized
Direction:

or reciprocating
Cycle rate:

and number of stops
Voltage:
400480 V
10%, 4262 Hz
Weight:
Approx. 950 kg
Mounting position:
Indexing precision:
12

measurement:
0.064 mm
(at 2200 mm)
* 0.08 mm (at 2200 mm)
Max. run out:
* 0.05 mm
4400 mm

The shown position of the rotating
ring corresponds to the home
position (state of delivery).
TR
min. 2200
max. 1750
MK

in this area
, ,
200*
FR
Section on X
28
180
min. 30

Note
If the drive is swivelled or if you are using
the raised support, please request the assembly hole arrangement drawing!
drive NR
04/2014
Section on Y

the bores
as alignment.
83

Start - Simple - Safe - Fast
Communication in the language of your choice:
The simple to use hand-held divice displays clear text
messaging allowing for a quick start-up and trouble free
operation.
Ready for production in just 3 minutes:
1. Connect control system with handheld device
2. Select language
3. Enter load mass moment of inertia
4. Enter step angle
5. Adjust speeds or ramps
In addition to the basic functions of the handheld device,

the WAS WEISS Application Software also gives you easy
access to the various options offered by the table drive.
The Windows PC for visualisation is connected via RS232 or
Ethernet via the control system.
Safety and service

Absolute-value measuring system
Worldwide service / C-UL-US listed
Communication
Profibus-DP
Ethernet
Up to 10 drive programmes can be stored
Software cam can be defined
Free ASCII protocol
Diagnosis options and remote maintenance

All components integrated with plug-in connections
Cables oil-resistant and cable-chain compatible
Cables available in various lengths (5, 10, 15, 20, 25 m)
Inputs and outputs can be forced (e.g. for start-up)

Fault history
Free choice of language (German, English, French)
NR 750Z
NR 1100Z
NR 1500Z
NR 2200Z
400...480 VAC
10%; 48...62 Hz
3 x 400 VAC
to 80 VAC
+/- 10%; 48 to 62 Hz
3 x 400 VAC
to 80 VAC
+/- 10%; 48 to 62 Hz
3 x 400 VAC
to 80 VAC
+/- 10%; 48 to 62 Hz
Power voltage 24V:
24 VDC 5%; 2.5 A
24 VDC +/- 5%; 5 A
24 VDC +/- 5%; 5 A
24 VDC +/- 5%; 5 A
Connection power:
10 kVA
17 kVA
17 kVA
17 kVA
70.5 x 375 x 236 mm
200 x 375 x 234 mm
200 x 375 x 234 mm
200 x 375 x 234 mm
Main power voltage:
Installation dimensions W x D x H:
84
Up to 128 teachable positions
Simple access to all axis parameters
CAN Bus
Technical data
Software
04/2014
Fax to: +49(0)6281 5208-99

Machine Dimensioning NR
Enquiry
Dear customer,
Thank you for your interest in our Indexing Rings. To enable us to supply you with the correct unit for your application, we
Model
NR 750Z
NR 1100Z
NR 1500Z
NR 2200Z
Switching time
Angle of rotation _________________________________
Standing time __________________________________ sec
Drive on the bottom

Pulley box and motor mounted 90 inside
Pulley box and motor mounted 90 outside
Additional Components (optional)
Add. raised support for fixed stationary plate: H _____ mm
Add raised support for indexing ring: H______________ mm
Base frame model (according to chapter customer-specific solutions)
Colour
RAL 7035 (light grey-standard)
Special colour RAL ____________ (extra charge)
Lugs used:
Yes
No (Lugs painted)
Required to specify your NR table

Fixture and parts
Indexing ring
Number:
___________________________
Outer Diameter:
______________________ mm
Weight per station:
________________________ kg
Inner Diameter:
______________________ mm
Diameter of the center of gravity: ____________________ mm
Thickness:
______________________ mm
Material:
AlMg4.5Mn
other___________________
Total mass inertia:
____________ kg m (additional indexing plate and add-ons)

Processing according to drawing No. _____________________
Electrical data
WEISS control package

Cables length: 5 m
10 m
15 m

20 m
25 m

Ethernet
digitale I/O
Free ASCII protocol
Profibus-DP
CAN Bus
Supply of customers motor and controller***

Customer to fit motor***
*** Please forward a drawing of motor flange
Manufacturer:
Type:
_____________________________________
_____________________________________

Company: ____________________________________________
Name: _______________________________________________
Phone: ____________________ Fax: ______________________
Country: _____________________________________________
eMail: ________________________________________________
04/2014
85
CR/TH heavy duty ring:

Makes light work of heavy loads
Flat heavy duty ring with large central opening. A real powerhouse. User-programmable. The
flat design frees up space for ergonomically optimal workplaces. Using the WAS control system,
the ring is completely user-programmable.
86
04/2014
Heavy duty ring CR/TH
The cam drive, positioned far toward the

outside, enables the highest precision and
dynamic performance. Third-party motors
can easily be connected.

Extremely flat design
Large central opening for optimum
feedthrough of supply cables
User-programmable
Extremely smooth and quiet running
(<70 dBA)
Splashproof
Covered gaskets for protection from
beads of liquid
User-programmable TH 400F rotary barrel drive
for horizontal loads and high breakdown torque
levels. With screw-on sufrace for Buhl pinning
and optional rotary encoder.
Connection of third-party motors possible

Zero backlash thanks to multiple cam
rollers tensioned against one another
Highest parts and repeat accuracy
CR range with available manual hand crank
Impressive price-performance
Mounted on high-precision needle
bearings to handle the heaviest loads in
both the axial and radial direction
Power transmission through multiple,
meshed cam rollers
WAS - WEISS Application Software: Secure

and fast commissioning through free-of-charge
user software.
04/2014
Permanent status monitoring through

WAS - WEISS Application Software
87
TH 400F
Technical data
freely programmable
Mounting position:
rotation axis hor./vert. (preferred cam shaft down, horizontal)*
Positioning accuracy:
15 (arcsec) standard with additional shaft encoder

( 50 without additional shaft encoder)
Repeatability:
5 (arcsec) standard with additional shaft encoder

( 40 without additional shaft encoder)
Max. axial run-out of output flange:
0.03 mm
Max. circular run-out of output flange:
0.03 mm
Weight:
approx. 430 kg. (without motor)

mounting positions.
Load data (for the output flange)

FA:
permissible axial force

dynamic:
static:
20 kN
90 kN
FR:
permissible radial force

dynamic:
static:
127 kN
290 kN
MK:
permissible tilting moment

dynamic:
static:
TA:
permissible torque
dynamic**
static:
27 kNm
62 kNm
4.8 kNm
7 kNm
** max. driving torque at drive flange
(depends on drive)
Driving data
iRotary indexer
14
iBevel gear
15.86
iTotal
(standard, other transmissions possible)
222.04 (standard, other transmissions possible)
MMax. motor
22 Nm (for standard bevel gear transmission)
MMax. brake
10 Nm (for standard bevel gear transmission)
Indexing time [s]
Drive time TH 400F for standard transmission (please contact us for other requests)
4,00
3,50
3,00
2,50
2,00
1,50
1,00
200 kgm
500 kgm
1000 kgm
0,50
0,00
0
30
60
90
120
150
180
88
04/2014
TH 400F Dimensions
SEW gear motor

(rotating)
MK
FR
TA
FA
reference
marking
Optional shaft encoder

for increased accuracy
SEW gear with motor
selected by the customer
View X
The illustrated rotating plate position

corresponds to the basic position of the
rotary indexing table (position when
delivered)
Countersunk blanking
plug
(continuous)
Hersteller
producer
Motorbezeichnung
motor
description
Hersteller
producer
Motorbezeichnung
motor
description
(Weiss Standard)
B&R (WEISS
standard)
8MSA5X.E1-B6
8LSA56.E1022D200-0
Mitsubishi
HF-SP 35 2B
recommended
third party motors
SEW
KF47DRL100L4-2100
Siemens
1FK7083-5AF71
Rockwell
MPL-B4560F-MK24AA
04/2014
89
TH 700F
Driving data
Technical data
freely programmable
iTotal
Mounting position:
rotation axis horizontal

(cam shaft down, horizontal)
nMax. motor
15
MMax. motor
80 Nm
Repeatability:
10
MMax. brake
50 Nm
0.02 mm
0.02 mm
Weight:
Load data
perm. tilting moment
FR:
perm. radial force
3500 Nm FA:
35000 N
perm. axial force
T:
perm. torque
1700 Nm
19000 N
(for the output flange)
FA: permissible axial force

dynamic:
static:
FR:
2000 rpm
MK:
Load data
144

dynamic:
static:
MK: permissible tilting moment

dynamic:
10 kNm
static:
20 kNm
70 kN
150 kN
TA:
30 kN
50 kN
permissible torque
dynamic:*
static:
11.5 kNm
17 kNm
* max. driving torque at output flange
(depends on drive)
Indexing time [s]
4,0
3,5
3,0
2,5
2,0
1,5
1,0
1000
2000 kgm
5000
7000 kg m
7000 kg m
15000
0,5
0,0
0
30
60
90
120
150
180
90
04/2014
TH 700F Dimensions
MK
FA
reference marking
FR
The illustrated rotating plate position

corresponds to the basic position of the
rotary indexing table (position when
delivered)
TA
(stationary)
(rotating)
for crank handle
producer
Hersteller
motor
description
Motorbezeichnung
producer
Hersteller
motor description
Motorbezeichnung
B&R (WEISS
standard)
(Weiss Standard)
8LSA75.E1022D200-0
Mitsubishi
HF-SP702B
recommended
third party motors
SEW
DLR132S4-2100
Siemens
1FK7105-5AC71-1EH0
Rockwell
MPM-B2153E-MJ74AA
04/2014
91
TH 1000F
Driving data
Technical data
freely programmable
iTotal
Mounting position:
rotation axis horizontal

MMax. motor
15
120 Nm
Repeatability:
10
MMax. brake
100 Nm
0.02 mm
0.02 mm
Weight:
Load data
6000 Nm
FR: perm. radial force
2000 rpm
FA: perm. force acting vertically
45000 N
T: perm. torque
2000 Nm
19000 N

dynamic:
static:
FR:
200
MK: perm. tilting moment
Load Data
nMax. motor

dynamic:
static:
120 kN
250 kN

dynamic:
static:
25 kNm
50 kNm
100 kN
220 kN
TA: permissible torque

dynamic:*
static:
24 kNm
32 kNm
* max. driving torque at output flange (depends on drive)
Indexing time [s]
5,0
4,5
4,0
3,5
3,0
2,5
2,0
1,5
1,0
2000 kgm
1000
5000 kg m
7000
7000 kg m
15000
0,5
0,0
0
30
60
90
120
150
180
92
04/2014
TH 1000F Dimensions
MK
FA
FR
reference marking
cut - out A
max. screw thread

depth 22 mm
(rotating)
(stationary)
TA
for crank handle
max. screw thread

depth 22 mm
producer
Hersteller
motor
Motorbezeichnung
description
Hersteller
producer
Motorbezeichnung
motor description

Standard)
8LSA84.E1022D200-0
Mitsubishi
LP15K2
recommended
third party motors
SEW
DLR 13254-2100
Siemens
1FT6108-8ACFX
Rockwell
MPM-B2154E-M974AA
04/2014
93
CR 700C
Technical data
Driving data
freely programmable
Mounting position:
rotation axis vertical*/horizontal

15
Repeatability:
MMax. motor
10
80 Nm
0.02 mm
MMax. brake
50 Nm
Max. circular run-out of output

flange:
0.02 mm
Weight:
approx. 630 kg (without motor)
Handwheel:
freely accessible square shaft
Load data
3500 Nm FA:
FR:
perm. radial force
19000 N

mounting positions.
35000 N
perm. axial force
T:
perm. torque
1700 Nm

dynamic:
10 kNm
static:
20 kNm
70 kN
150 kN

dynamic:
static:
TA:
30 kN
50 kN
permissible torque
dynamic:*
static:
11.5 kNm
17 kNm
(depends on drive)
Drive time CR 700C

Indexing time [s]
2000 rpm

dynamic:
static:
FR:
144
nMax. motor
MK:
Load data
iTotal
(please contact us for other requests)
4,0
3,5
3,0
2,5
2,0
1,5
1,0
1000 kgm
5000 kg m
7000 kg m
0,5
0,0
0
30
60
90
120
150
180
94
04/2014
CR 700C Dimensions
reference marking
MK
for crank handle
(rotating)
FA
(stationary)
FR
Access for cabling

(HxW): 100 x 200 mm
The illustrated rotating plate position corresponds to the basic position of the rotary indexing table (position when delivered)

TA

Hersteller
producer
Motorbezeichnung
motor description
Hersteller
producer
Motorbezeichnung
motor description
B&R (Weiss
(WEISSStandard)
standard)
8LSA75.E1022D200-0
Mitsubishi
HF-SP702B
empfohlene
recommended
Alternativfabrikate
third party motors
SEW
DRL 13254-2100
Siemens
1FK7105-5AC71-1EH0
Rockwell
MPM-B2153E-MJ74AA
Some motors may need an additional ancillary transmission. Please contact us for further information.
04/2014
95
CR 1000C
Technical data
Driving data
freely programmable
Mounting position:
rotation axis vertical (cam shaft

horizontal)
15
Repeatability:
10
0.02 mm
Max. circular run-out of output

flange:
0.02 mm
Weight:
approx.1450 kg. (without motor)
Handwheel:
Load data
6000 Nm
FR:
perm. radial force
19000 N
FA:
120 Nm
MMax. brake
100 Nm
45000 N
perm. axial force
T:
perm. torque

dynamic:
static:
120 kN
250 kN

dynamic:
25 kNm
static:
50 kNm
100 kN
220 kN
MT: permissible torque moment

dynamic:*
24 kNm
static:
32 kNm
2000 Nm

(depends on drive))
Drive time CR 1000C

Indexing time [s]
2000 rpm
MMax. motor

dynamic:
static:
FR:
200
nMax. motor
MK:
Load Data
iTotal
5,0
4,5
4,0
3,5
3,0
2,5
2,0
1,5
1,0
2000
1000 kgm
0,5
5000 kg m
7000
15000
7000 kg m
0,0
0
30
60
90
120
150
180
96
04/2014
CR 1000C Dimensions
MK
(rotating)
for crank handle
FA
(stationary)
FR
cut - out A
TA
Hersteller
producer
Motorbezeichnung
motor description
Hersteller
producer
Motorbezeichnung
motor description
B&R
B&R (Weiss
(WEISSStandard)
standard)
8LSA84.E1022D200-0
8LSA84.E1022D200-0
Mitsubishi
HA-LP15K2
empfohlene
recommended
Alternativfabrikate
third party motors
SEW
DRL 13254-2100
Siemens
1FT608-8AC7X
Rockwell
MPM-B215E-MJ74AA
04/2014
97
CR 1300C
Technical data
freely programmable
Mounting position:
vertical rotation axis
12
Repeatability:
Max. axial run-out of rotating plate:
0.03 mm
0.03 mm
Weight:
Handwheel:
Load data (for the output flange)

FA:
permissible axial force

dynamic:
static:
FR:

dynamic:
100 kN
static:
230 kN
150 kN
280 kN
MK:
permissible tilting moment

dynamic:
35 kNm
static:
70 kNm
TA:
permissible torque
dynamic:*
static
27 kNm
40 kNm
*max. driving torque at output flange
(depends on drive)
Driving data
iTotal
The specified concentricity and run-out tolerances can only be achieved

with accurate supporting surfaces. With unsymmetrical loads (e.g.
single-sided load) please contact us concerning the connecting surface
(flatness of base plate must be 0.1 mm or less).
180
nMax. motor
2000 rpm
MMax. motor
150 Nm
MMax. brake
80 Nm
Indexing time [s]
Drive time CR 1300C (please contact us for other requests)

5,00
4,50
4,00
3,50
3,00
2,50
2,00
1,50
1,00
3000 kgm
15000 kg m
25000 kg m
0,50
0,00
0
30
60
90
120
150
180
98
04/2014
CR 1300C Dimensions
MK
(rotating)
FA
(stationary)
FR
reference marking
The illustrated rotating plate position corresponds

to the basic position of the rotary indexing table
(position when delivered)
6 x M16 cbored holes
(M20 cbored holes)
TA
(auxiliary thread M14)
(for crank handle)
producer
Hersteller
motor
Motorbezeichnung
description
Hersteller
producer
Motorbezeichnung
motor description
B&R (WEISS
(Weiss Standard)
standard)
8LSA84.E1022D200-0
Mitsubishi
HA-LP15K2
recommended
third party motors
SEW
DRL 132MC4-2100
Siemens
1FT6132-6AC71
Rockwell
MPM-B2154E-MJ74AA
04/2014
99
CR 2000C
Technical data
freely programmable
Mounting position:
vertical rotation axis
10
Repeatability:
Max. axial run-out of rotating plate:
0.03 mm
0.03 mm
Weight:
Handwheel:
Load data
dynamic:
static:
FR:

dynamic:
static:
250 kN
450 kN

dynamic:
55 kNm
static:
110 kNm
125 kN
290 kN
MT: permissible torque

dynamic:*
static:
46.5 kNm
61 kNm
(depends on drive)
Driving data
iTotal
2000 rpm
MMax. motor
150 Nm
MMax. brake
80 Nm
Drive time CR 2000C

Indexing time [s]
The specified concentricity and run-out tolerances can only be achieved

with accurate supporting surfaces. With unsymmetrical loads (e.g.
single-sided load) please contact us converning the connecting surface
(flatness of base plate must be 0.1 mm or less)
310
nMax. motor
7,00
6,00
5,00
4,00
3,00
2,00
5000 kgm
30000 kg m
60000 kg m
1,00
0,00
0
30
60
90
120
150
180
100
04/2014
CR 2000C Dimensions
MK
(rotating)
FA
(stationary)
reference marking
FR
The illustrated rotating plate position corresponds

to the basic position of the rotary indexing table
(position when delivered)
TA
(M20 cbored holes)
(for crank handle)
Hersteller
producer
Motorbezeichnung
motor
description
Hersteller
producer
Motorbezeichnung
motor
description
(Weiss Standard)
B&R (WEISS
standard)
8LSA86.E1020D2C0-0
8LSA86.E1020D200-0
Mitsubishi
HA-LP22K2
recommended
third party motors
SEW
DRL 160M4-2100
Siemens
1FT6136-6AC71-1EH0
Rockwell
HPL-B980D-MXX4AA
04/2014
101

WAS WEISS Application Software gives you easy access
to the various options offered by the table drive.
All ramps, angles and speeds are freely programmable
Up to 127 teaching positions
Up to 10 programs can be stored
Free selection of language
Simple access to the axis parameters
Diagnostic options, remote maintenance
Option PCM monitoring damaged bearing
Ability to force inputs and outputs (e.g. for initial operation)
Software cam-functions can be defined

Fault history
Perfect hardware
Construction and connection
All components are integrated into one unit complete with
front mounted plug connection socket
Cables are oil-proof and suitable for cable chains
Cables are available in different lengths
Safety and service

Absolute measurement system
Worldwide service / complete UL approval
Extensive safety and monitoring functions
Communication
Profibus-DP
Ethernet
CAN Bus
Free ASCII protocol
Technical data
Main power voltage
TH 400F
CR 700C
TH 700F
CR 1000C / CR 1300C
TH 1000
CR 2000C
3 x 400 VAC
3 x 400 VAC
3 x 400 VAC
3 x 400 VAC
up to 480 VAC
up to 480 VAC
up to 480 VAC
up to 480 VAC
+/- 10%; 48 to 62 Hz
+/- 10%; 48 to 62 Hz
+/- 10%; 48 to 62 Hz
+/- 10%; 48 to 62 Hz
Power voltage 24V
24 VDC +/- 5%; 5 A
24 VDC +/- 5%; 5 A
24 VDC +/- 5%; 5 A
24 VDC +/- 5%; 5 A
Connection power:
3 KVA
Installations dimensions WxHxD:
102
70 x 375 x 236 mm
17 KVA
200 x 375 x 234 mm
30 KVA
200 x 375 x 234 mm
54 KVA
276 x 480 x 295 mm
04/2014
Fax to: +49(0)6281 5208-99

Machine construction CR/TH

Enquiry
Dear customer,
Thank you for your interest in our Indexing units. To enable us to supply you with the correct unit for your application,
we kindly ask you to answer the following questions:
TH 400F
TH 700F
CR 1000C
TH 1000F
CR 1300C
CR 700C
CR 2000C
Switching time
Additional baseframe
for all CR / TH models

The shortes switching time

Processing according to drawing No.
____________________________
A longer switching time of approx. _______________ sec

Angle of rotation
_________________
Standing time
_______________ sec
Colour of the circular indexing table

Special colour RAL ______________________ (extra charge)
Required to specify your CR / TH table
The following specification regarding your configuration is fundamental for your calculation of the mass moment of inertia.
Additional Indexing Plate
Fixtures and parts
Diameter: ________________________________I/D mm
Number:
___________________
Thickness: ________________________________ mm
Weight per station:
___________________ kg
Material:
Diameter of the center of gravity: ___________________ mm
Al
St
other
Please forward a sketch detailing the load distribution on the table.
Total mass inertia:
____________ kg m
Electrical data

Cables length: 5 m
10 m
15 m

20 m
25 m

Ethernet
digitale I/O
Free ASCII protocol
Profibus-DP
CAN Bus
Supply of customers motor and controller***

Customer to fit motor***
*** Please forward a drawing of motor flange
Manufacturer:
Type:
_____________________________________
_____________________________________

Company: _____________________________________________
Name: ________________________________________________
Phone: ____________________ Fax: ______________________
Country: ___________________________________________
eMail: ________________________________________________
04/2014
103
TO torque rotary indexing table:

Dynamic, flexible, precise
Direct drive rotary table with impressive dynamics and extremely high degree of repeat accuracy.
User-programmable and also suitable for use in clean rooms. The direct drive rotary table
allows the shortest switching times at the highest precision. Its ability to cover a significantly
more versatile range of tasks including reuse helps you tap new added value potential.
104
04/2014
Torque rotary indexing table TO
Precise and fast mechanical integration

through pin holes, secure electrical commissioning through perfect hardware.

Simple integration into existing equipment.
Highly dynamic, high-precision and readyfor-installation rotary indexing table solution
with unbeatable price-performance.
Extremely dynamic
Extremely high repeat accuracy
(TO150C/TO220C)
High degree of reliability, long
service life
Zero backlash
No wearing parts
Direct, rigid connection of the load to
the drive
Cleanroom-certified version also available:

The TO 220 CAB CL is certified to air purity
class 1 as per US Federal Standard 209E.
Overload protection
Absolutely rust-proof design, all surfaces
are treated
No cooling devices necessary
Compact design, small footprint, high
level of torque
04/2014
105
TO 150C
Technical data
Operating cycles:
upto 600 cpm
any
Max. table speed:
A-Typ: 60 rpm
Weight:
16 kg
Mounting position:
any*
25 (on request 15 improved indexing precision)
Repeatability:
0.01 mm (at 155 mm)
Max. run out:
0.01 mm
B-Typ: 150 rpm

mounting positions.
Shaft encoder data
Motor data
Measurement system:
Load data
Heidenhain EnDat ECN 113 (absolute 25)
Nom:
15 Nm
or
Peak:
45 Nm
EnDat ECN 225 (absolute 15)
(for the turnplate)
Permissible tilting moment

600 Nm
Permissible radial force

10000 N
Permissible operating force

nominal )
6000 N
Permissible tangential
moment acting on the locked
dial plate:
Nominal:
15 Nm
Peak:
45 Nm
Indexing time [sec]
Drive time
0,6
0,5
0,4
0,3
0,2
Load
0,1
0,25 kgm
0,05 kgm
0
0
20
40
60
80
100
120
140
160
180
Angle of Rotation[]
106
04/2014
TO 150C Dimensions
rotating
rotating
rotating
Encoder
04/2014
107
TO 220C
Technical data
max operating cycles:
600 cpm
any
Max. table speed:
A-Typ: 60 rpm
Weight:
32 kg
Mounting position:
any*
25 (on request 15 improved indexing precision)
Repeatability:
0.01 mm (at 245 mm)
Max. run out:
0.01 mm
B-Typ: 150 rpm

mounting positions.
Shaft encoder data
Motor data
Measurement system:
Nom:
Peak:
Heidenhain EnDat ECN 113 (absolute 25)

or
EnDat ECN 225 (absolute 15)
52 Nm
130 Nm
Load data

acting on the
locked dial plate
1000 Nm

nominal )
10000 N
Permissible radial force

acting on the locked dial plate 15000 N
Indexing time [sec]
Drive time
moment acting on the
locked dial plate:
Nominal:
52 Nm
Peak:
130 Nm
1
0,9
0,8
0,7
0,6
0,5
0,4
0,3
Load
0,2
5,0 kgm
0,1
2,0 kgm
0,05 kgm
0
0
20
40
60
80
100
120
140
160
180
108
04/2014
TO 220C Dimensions
*
*
* Rotating
Thread screwing depth:

M8 max. 12 mm
Fit depth:
6F7 max. 10 mm
Shaft encoder connection
Motor connection
04/2014
109
TO 750C
Technical data
max operating cycles:
400 cpm
any
Max. table speed:
50 rpm
Weight:
270 kg
Motor data
Mounting position:
any*
Nom:
Peak:
Repeatability:
Max. true run of motor:
0.01 mm (at 500 mm)
Shaft encoder data
Max. run out of rotor:
0.01 mm (at 500 mm)
Measurement system:
700 Nm
2400 Nm
The manufacturing tolerance of the dial plate has to be added.

See chapter customer-specific solutions.
Renishaw Signum (incremental)

mounting positions.
Load data (for the stationary centre part)

acting on the centre section 2500 Nm
Permissible force
acting vertically on the
centre section
25000 N
centre section
1100 Nm
Permissible radial force acting

20000 N
Load data (for the turnplate)

acting on the
locked dial plate
6000 Nm

(acting vertically on the locked
dial plate within the nominal ) 25000 N
Permissible radial force acting

25000 N
locked dial plate: Nominal:
Peak:
700 Nm
2400 Nm
Indexing time [sec]
Drive time
1,2
0,8
Load
90 kgm
60 kgm
30 kgm
15 kgm
0,6
0,4
0,2
0
0
110
20
40
60
80
100
120
140
160
180
04/2014
TO 750C Dimensions
(Standard dimension. Other dimensions on request)
Detail X
connector 90 eligible
Standing plate
Rotating plate
Standing and rotating plate according to

customer drawing are included in delivery
and will be offered seperately.
Screw hole pattern
Please ensure to mount the unit on a large

steel baseplate
For connection underneath:

opening for connection cable
Cut-out / base plate for using the centre

bore respectively to have access to the
measuring system.
04/2014
111

In addition to the basic functions of the handheld device, WAS - WEISS Application Software also gives you easy
access to the various options offered by the table drive.
All ramps, angles and speeds are freely programmable
Up to 10 programmes can be stored
Free selection of language
Simple access to axis parameters
Diagnosis options, remote maintenance
Ability to force inputs and outputs (e.g. for initial start-up)
Fault history
Perfect Hardware
All components are integrated into one unit complete with
front mounted plug connection socket
Cables are oil-proof and suitable for cable chains
Cables are available in different lengths
Safety und service

World-wide service / complete UL approval
Extensive safety and monitoring functions
Communication

Profibus-DP
Ethernet
CAN Bus
Free ASCII protocol
Electrical data
TO 150C
TO 220C
TO 750C
Main power voltage:
1 x 208 ... 230 VAC

3 x 208 ... 230 VAC
3 x 400 ... 480 VAC
3 x 208 ... 230 VAC
3 x 400 ... 480 VAC
24 VDC; max. 3 A
24 VDC; max. 3 A
24V power voltage:

Connection power:
1.5 KVA
Installation dimensions WxDxH: 70 x 375 x 236 mm
112
3 x 400 ... 480 VAC
3 KVA
70 x 375 x 236 mm
24 VDC; 2.5 A
30 KVA
200 x 375 x 234 mm
04/2014
Fax to: +49(0)6281 5208-99

Machine layout TO
Enquiry
Dear customer,
Thank you for your interest in our TO indexing tables. To ensure we supply the correct unit to suit your application, we kindly
ask you to answer the following questions:
Model
Connection plug arrangement (TO 150C / TO 220C)
TO 150C (A/B)
TO 220C (A/B)
TO 750C
Switching time
A longer switching time of approx. ________________ sec.
Angle of rotation
________________
Standing time
________________ sec
Total mass inertia:

________________ kg m
Colour of the indexing table (only TO 750C)
lateral
parallel
Direction of connection (TO 750C)

below
left
right

Special colour RAL __________________ (extra charge)
Indexing ring
Diameter: ________________________________I/D mm
Thickness: ________________________________ mm
Material:
Al
St
other
Fixtures and parts

Number:
___________________
Weight per station:
___________________ kg
Diameter of the center of gravity: ___________________ mm
Dial plate
Processing according to drawing No. _______________________

Electrical source
Electrical data
Cables length: 5 m
10 m
15 m
20 m
25 m

Ethernet
digitale I/O
Free ASCII protocol
TO 150C
1 or 3 x 208 ... 230V ~ 50/60Hz
3x400 ... 480V ~ 50/60Hz
TO 220C
1 or 3 x 208 ... 230V ~ 50/60Hz
3x400 ... 480V ~ 50/60Hz
Profibus-DP
CAN Bus
Modbus TCP (Telemecanique) TO 750C
3x400 ... 480V ~ 50/60Hz
Encoder
TO 150C / TO 220C
ECN 113 25
ECN 225 15
TO 0750C
Incremental
absolute SSI
absolute DriveCliq

Company: _____________________________________________
Name: _______________________________________________
Phone: _____________________
Country: __________________________________________
eMail: _________________________________________________
04/2014
Fax: ____________________
113
The TW with Hybrid-Drive

A direct drive motor integrated with a high-precision gear, absolute encoder and built-in brake
combined with a robust mechanical platform.
The TW sets new standards in the compact rotary indexing table-area in the following
characteristics: dynamic, precision, user programmable and ease of use, power density. These
products are designed to greatly outperform any pneumatic indexing solutions available.
Additional user benefits: Comparable in cost to pneumatic solutions, a clear cost advantage is
developed through enhancement in productivity, lower operating cost and reduced
maintenance cost.
114
04/2014
Indexing table TW
Available in three sizes

User programmable
Much faster than pneumatic solution
Much more precise than pneumatic solution
Higher power density than pneumatic solution
Very little dwelltime
Absolute encoder
Fast, easy and secure setting through ist

unique user software.
Precise zero-point through locating holes

in the body
No wear
Precise teaching of each position
Rigid stationary center section in various levels
Electronic overload protection
Any mounting position possible
High energy efficiency
Indexing in any angles possible
04/2014
115
TW 150
Technical data
Cont. torque (Nm):
33
Cont. current (Arms):
Peak torque (Nm):
75
Peak current (Arms):
Max. speed (rpm):
80
Radial run out (mm):
0.02
Friction (Nm):
Axial run out at 140 (mm):
0.02
Max. load (kgm2):
Thermal sensor:
PTC
Index precision ():
65
Internal inertia (kgm2):
0.0054
Max. DC-Voltage (VDC):
800
Weight (kg):
27
Mounting Position:
any*
Gear ratio:
1:9
All values in relation to the table-top

* Please consult WEISS for overhead mounting positions.
Encoder
Interface Sick-Stegmann Hiperface
Accuracy:
Interface Heidenhain EnDat (on request)

SEL52
Load data
Accuracy:
EQI
65
(for the stationary center section)

on the center section
200 Nm

the center section
2500 N
Load data
65

perm torque acting on the

center section
3500 N
150 Nm

500 Nm
6000 N
perm. operating force (acting vertically on the locked dial plate with
5500
the nominal )
perm. torque with brake
12 Nm
perm. torque acting on

running motor (steady)
33 Nm
TW0150
Indexing
time[sec]
[sec]
TW0150
Fahrzeit
Timing diagram
1,6
1,4
1,2
1
0,8
0,6
Load
0,4
2kgm2
0,2
5kgm2
0
0
30
60
90
120
150
180
Drehwinkel
[]
Angle
of rotation []
116
04/2014
Indexing table TW
Dimensions TW 150
Max. center line deviation between stationary center section and housing 300
04/2014
117
TW 200
Technical data
Cont. torque (Nm):
100
3.12
Peak torque (Nm):
220
Max. speed (rpm):
120
0.02
Friction (Nm):
15
0.02
Max. load (kgm2):
25
Thermal sensor:
PTC
Index precision ():
55
0.031
800
Weight (kg):
42
Mounting Position:
any*
Gear ratio:
1:10

Encoder
Accuracy:

SEL52
Load data
Accuracy:
EQI
55

300 Nm

the center section
4000 N
Load data
55

5000 N

center section
200 Nm

700 Nm
8000 N
7500
the nominal )
70 Nm

100 Nm
TW0200
Indexing
time[sec]
[sec]
TW0200
Fahrzeit
Timing diagram
1,6
1,4
1,2
1
0,8
0,6
Load
0,4
10kgm2
0,2
25kgm2
0
0
30
60
90
120
150
180
Drehwinkel
[] []
Angle
of rotation
118
04/2014
Indexing table TW
Dimensions TW 200
04/2014
119
TW 300
Technical data
Cont. torque (Nm):
200
4.8
Peak torque (Nm):
450
12
Max. speed (rpm):
109
0.02
Friction (Nm):
20
0.02
Max. load (kgm2):
50
Thermal sensor:
PTC
Index precision ():
45
0.28
800
Weight (kg):
106
Mounting Position:
any*
Gear ratio:
1:11

Encoder
Accuracy:

SEL52
Load data
Accuracy:
EQI
45

1800 Nm

the center section
2000 N
Load data
45

18000 N

center section
800 Nm
150 Nm

200 Nm

2250 Nm
15000
the nominal )
15000 N
TW0300
Indexing
time[sec]
[sec]
TW0300
Fahrzeit
Timing diagram
1,6
1,4
1,2
1
0,8
0,6
Load
0,4
15kgm2
0,2
50kgm2
0
0
30
60
90
120
150
180
Drehwinkel
[] []
Angle
of rotation
120
04/2014
Indexing table TW
Dimensions TW 300
04/2014
121

In addition to the basic functions of the start up, WAS - WEISS Application Software also gives you easy access
to the teaching of positions and programming of motion-sequences. Your Windows-PC will be connected through
RS232 or Ethernet with our drive.
Communication
Profibus-DP
Digital I/O
Free ASCII protocol
Ethernet
DeviceNet-CAN (tested on Rockwell)
EtherNet/IP
Modbus TCP
WEISS
Application
Software
CAN
Typ
ST/SW
Typ
TW
NC
Typ
NR
Typ
CR
Typ
TO
Typ
HP
Typ
SH
Typ
HN
Typ
HL
Software
Ability to force inputs and outputs
(e.g. for initial start-up)
122
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Fax to: +49 (0)6281 5208-99

Machine Layout TW
Enquiry
Dear customer,
Thank you for your interest in our TW indexing tables. To ensure we supply the correct unit to suit your application, we kindly
Model
Adjustment connection plug
TW 150
TW 200
TW 300
Switching time
90
straight

A longer switching time of approx. ________________ sec.
Angle of rotation
________________
Standing time
________________ sec
Total mass inertia:
________________ kg m
Dial Plate
Processing according to drawing No. _________________
Fixture and parts
Colour
Number:
_______________________
Special colour RAL __________________ (for additional charges)
Weight per station:
____________________ kg
Diameter according the center to drawing No.: ________ mm

Extra indexing table
Electrical data
Amplifier, WAS - Software
Cables length:
5m
10m
15m
20m
25m
Interfaces to the customer SPS

Profibus-DP
Digital I/O
Free ASCII protocol
Ethernet
DeviceNet-CAN
EtherNet/IP
Modbus TCP
CAN
Interfaces to WAS WEISS Application Software

Electrical source
1 or 3 x 208 ... 230V ~ 50/60Hz
3 x 400 ... 480V ~ 50/60Hz (duty with TW300)

Dont deliver
Diameter: _____________ mm Size: _____________ mm
Material
Al
St
other
Encoder
Hiperface (Standard with WEISS control package)
EnDat (for third-party control systems)
Stationary center section
above mounting level
under mounting level (not with TW300)
Mounting position
standard (vertical rotation axis)
overhead (vertical rotation axis)
horizontal rotation axis

Company: _____________________________________________
Name: ________________________________________________
Phone: _______________________ Fax: ____________________
Country: ______________________________________________
email: _________________________________________________
04/2014
123
Linear Assembly System
How do we think?
Against the current.
125
Linear Assembly Systems
Linear Assembly System LS 280 consisting of

four assembly cells with locking station and base
frame, as well as of belt sections, corner units
and workpiece carriers.
Linear Assembly System LS:

sophisticated, modular cell design
The advantages of the LS 280 result from a completely new, elegant drive principle. It combines
a rotary indexing table with a transfer system, thus a cam drive with a belt system. This
results in a radical reduction of the transport times as well as in an enormous high productivity.
The modular designed cell concept allows in addition a flexible and extendable system design.
126
04/2014
Linear Assembly System LS 280
V velocity characteristics
Pos. 1
Pos. 2
a acceleration characteristics
Pos. 1
Pos. 2
The cam profile with modified sine curve provides

a very smooth and harmonic motion sequence at
the workpiece carrier. This is the precondition for
minimum exchange times and a long service life.

Proven cam drive
Smooth, impact free motion sequence
Short workpiece exchange times
High positioning precision without
additional stopping or indexing modules
High level of availability
LS 280 CL The solution for the cleanroom:
The Linear Assembly System LS 280 CL in a
cleanroom suitable design is certified for the
Air Cleanliness Class 6 in accordance with
ISO 14644-1.
Modular system design

Independently functional assembly cells
Adjustment of varying processing times
High degree of reusability
Stable basic structure made of steel
High reliability
Maintenance free
Complete functional and quality inspection
Short implementation time
WAS WEISS Application Software: Fast and

safe start-up through unique operator software
Visualisation Monitoring functions Diagnostic
functions.
Fast build-up assembly

for easy and fast start-up
Convincing price / quality ratio
ESD-capability
04/2014
127
The LS 280 Production in the fast lane

The LS 280 by comparison:
Through the reduction of the transport
time, the production output with the
LS 280 is more than doubled compared
with conventional systems.
LS 280 from WEISS
Processing time
1s
1s
0.5s
Processing time
0.5s
Processing time
Transport time
Transport time
40 parts/min.
Production
output:
17 parts/min.
Conventional system
Processing time
A
Production
output:
2.5s
Processing time
B
2.5s
Processing time
C
Comparison of workpiece exchange times
Higher number of cycles More output

The LS 280 achieves due to the reduction of the transport
times a number of cycles, from which others are far away.
The conventional workpiece carrier exchange transporting,
stopping, lifting and positioning is replaced by one smooth
and fast motion sequence absolutely jerk and impact-free
with up to 60 cycles per minute.
With this exclusive drive principle the LS 280 combine the
speed, precision and reliability of a rotary indexing table with
the flexibility of a transfer system.
Jerk and impact-free carrier transportation

No vibrations at the customer product
The modified sinusoidal motion sequence within the transport
cam together with the speed controlled belt sections in front of
a cell provide a transport through the system that is continuously
smooth and impact-free. The frequency controlled belt drive unit
reduce the transport energy of the workpiece carrier prior to the
approach to the cam intake to one-hundredth in comparison with
the normal transport. This ensures that vibrations are avoided at
the customer product.
Simple motion principle High level of availability
Modular system design Lower investment costs
What does not exist cannot break down. The simple and
precise motion principle of the transport cam and the modular
cell design considerable reduce the number of mechanical
and electrical components. In the same rate the availability of
the LS 280 is increasing.
The single cells are uncoupled through intelligent belt sections. Short idle times between these assembly cells can be
compensated by small buffers.
The LS 280 is based on a clear modular cell design. The elaborate design with a low number of components offers solutions
of great simplicity and elegance tailored for individual requirements. Additional components for stopping and indexing of
the carriers are not required. The clear defined cell modules
keep labour costs low for build-up and start-up. Stability and
reliability allow a three-shift operation with a minimum on
service staff.
128
04/2014
Indexing pitch 70 mm
Cell 1
Cell 4
Cell 3
Cell 2
Indexing pitch
of the cell (mm)
Workpiece
exchange time (sec.)
Processing time
customer (sec.)
Cycle time of a cell

(sec.)
Resulting cycle time

per part (sec.)
70
0.4
0.8
1.2 (1)
1.2
140
0.5
1.9
2.4 (2)
1.2
280
0.6
4.2
4.8 (3)
1.2
Time and layout example of a LS 280 with different

customer processing times at the individually assembly cells
Adjustment of varying processing times

Increase of productivity
On a rotary indexing table, the longest processing time determine the cycle time of the system. The LS 280 however,
allows the combination of different indexing pitches within
one system through the simultaneous transfer of several
workpiece carriers to execute time consuming operations parallel in line. Without elaborate lock out different processing
times can be decoupled integrated to achieve a higher production output. The fast total frequency of the system remain
conserved.
(1) sequential processing per part

(2) parallel processing at 2 parts
(3) parallel processing at 4 parts
Independently functional assembly cells

Flexible and extendable system design
The LS 280 is designed mechanically as well as from the
control side as a cell concept. The single assembly cells
contains decentralised control packages, which communicate
with the PLC by a system bus. This ensures that subsequent
extensions to a system or a division of a total system into
separate sub-systems are possible without any problems.
The stable basic design of the cells also ensures that no
adjustments are required after the re-assembly.
Maintenance-free operation High reliability
Short realisation times Time to Market
The LS 280 allows a fully automatic and maintenance-free

three shift operation due to hardened and ground motion
tracks in touch with an integrated central lubrication system
as well as ball bearing rollers at the workpiece carrier. The
monitoring functions integrated in the control guarantee the
maximum degree of operation reliability.
Complete base machines can be set up with just a few

stockable standard components in a very short time. Each
system is performance tested and quality controlled prior to
delivery. The parameter set of the system is therefore already
individual adjusted and optimised.
We manufacture the mechanical interfaces such as mounting
plates, workpiece carrier plates etc. according to customer
drawings. The autonomous working assembly cells even allow
the split-up of the work content to several suppliers. The
above issues result in a time saving of several weeks for the
customer.
ESD-capability Antistatic transport

There is no electrostatic charging due to the continuous steel
design of the system which ensure that every workpiece
carrier is earthed.
04/2014
129
Cell with locking station
The locking stations serve primarily for simultaneous transport and positioning of a number of workpiece carriers.
Depending on the indexing pitch and station type, the user has a varying number of locked processing positions at his disposal.
Along with stable steel base frames and top support plates the locking stations form the basis for an assembly cell of the
Linear Assembly System LS 280.
The main item of the stations is formed by a cylindrical cam with which the workpiece carriers are engaged,
transported and mechanically locked in a single motion sequence.
This reliable drive principle enables shortest workpiece exchange times combined with a high positioning accuracy.
Despite working at high speed, the sinusoidal motion curve within the cylindrical cam guarantees a smooth, impact-free
transportation of the workpiece carriers and avoid therefore vibrations at the transported product.
Two versions of the locking stations are available, single and double locking station. Both modules have the same drive
concept, but differ through the number of available locked positions and the module length of 1200 mm or 2400 mm.
A twin cell configuration provides two independent working locking stations mounted back to back on one base frame.
A common bigger top support plate is used in this case.
Single locking station
Double locking station
The locking stations are also designed to provide a mounting surface for handling modules, which are directly mounted on top
of the assembly cell.
The top support plates are made of anodised aluminium or nickel-plated steel in the standard version. They can also be
manufactured in accordance to customer specifications.
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04/2014
One-sided top support plate with standard hole pattern
Twin top support plate with standard hole pattern
Technical data of the locking stations

Indexing pitch of
the cell (mm)
Workpiece
exchange time
(sec.)
Single locking station
Double locking station
70
0.4*
10 positions
28 positions
140
0.5*
5 positions
14 positions
280
0.6*
3 positions
7 positions
560
1.2*
2 positions(1 x 2 pos. parallel)
6 positions (3 x 2 pos. parallel)
Number of available locked positions at each indexing pitch:
* Time from input of the start signal in the control of the cell to the output of the position signal from the control.
X / Y axis +/- 0.03 mm

Z axis: +/- 0.06 mm
Transport direction:
counter-clockwise
Type of drive:
Three-phase motor
04/2014
131

Cell with single locking station available locked positions
Workpiece carriers in colour are locked in the single locking station.
Transport Direction
Indexing pitch = 280
2
2
3
4
Number of available locked

positions at each cycle
parallel only
Transport Direction
Indexing pitch = 70
3
2
5
4
7
6
9
8
10
Number of available locked

Cell with two single locking stations twin arrangement

Workpiece carriers in colour are locked in both single locking stations.
Transport Direction
132
04/2014
Cell with double locking station available locked positions

Workpiece carriers in colour are locked in the double locking station.
Transport Direction

1
1
2
3
2
1
3
4
4
6
5
8
parallel only
parallel only
6
10
11
7
12
13
14
Number of the available locked

parallel only
Transport Direction
Indexing pitch = 70
3
2
5
4
7
6
9
8
11 13 15 17
19 21 23 25 27
10 12 14 16 18 20 22 24 26 28
Number of the available locked

Cell with two double locking stations twin arrangement

Workpiece carriers in colour are locked in both double locking stations.
Transport Direction
04/2014
133
Belt section
The belt sections are used for the transport of the workpiece carriers between locking stations. This ensures a decoupling of
the individual cell modules and also serves as a small buffer between the processing stations. The workpiece carriers are
friction driven on a transport belt. The belt sections are available in different lengths for individual layouts.
The outgoing belt section after a locking station runs with constant high speed while the ingoing belt section before a locking
station is always speed controlled. This provides a rapid and impact-free transportation of the workpiece carriers between stations.
The high transport speeds also ensure a reduced number of required workpiece carriers on the free belt sections.
The integrated control functions to regulate the transport speed as well as the weight independant pressing force of the carrier
to the toothed transport belt, guarantees that the wear is kept to a minimum.
Belt section with toothed transport belt
Driving unit with motor
Technical data of the belt section

Belt section lengths:
600, 1200, 1500, 1800, 2400 mm
Min. length between two cells:
1200 mm
Transport speeds:
19 m/min; 26 m/min; 41 m/min (at 50 Hz)

(reduced speeds possible by additional feed rate reduction)
Toothed transport belt:
PU-belt, Nylon coated
Type of drive:
Three-phase motor
134
04/2014
Corner unit
180 and 90 corner units are available for the design of the system layout. They determine the geometric execution of the
two possible layout types. The workpiece carriers are friction driven on the anodised aluminium disk.
Example of 180 system layout
Example of 90 system layout
Technical data of the corner units

Transport speeds:
15 m/min; 21 m/min; 34 m/min (at 50 Hz)
Type of drive:
Three-phase motor
04/2014
135
Workpiece carrier
The workpiece carrier train consists of two workpiece carriers linked together by a connection rod. This forms the basis for
the fixture of the workpiece. With longer workpieces the two carriers are linked together by a common carrier plate.
The workpieces are guided on a continuous hardened and ground steel guide rail. On belt sections and corner units the
transport is provided by friction via a spring loaded plastic shoe which is fitted to the underside of the workpiece carrier. This
shoe exerts a constant pressure on the transport belts and corner units. Within the locking station the workpiece carriers are
moved and precisely positioned with the transport cam by the engangement of a cam roller.
Workpiece carrier train with two single carrier plates
Workpiece carrier train with one common carrier plate
Dimensions
Note
The design of the workpiece carrier pin holes enables the
manual fitting of the carrier plate or the fixture. The mounting
pins have a press fit in the carrier plate and a sliding fit in the
workpiece carrier.
Dimensions of the workpiece carrier train
136
04/2014
Carrier plate
The carrier plates are designed to carry the product fixture of the customer. They project outwards over the carrier basic body
and form the outermost contour of the system.
This design allows the accessibility to the product from underneath as well as the possibility to support by vertical process
forces. Components can also be suspended outside or through the carrier plates.
Carrier plate with standard hole pattern
Carrier plate with customer-specific hole pattern
Technical data of the carrier plates

Material:
Steel, chemically nickel-plated
Standard-dimensions (L x W x H):
200 x 160 x 5 mm (for pitch 140, 280, 560)

270 x 160 x 5 mm (for pitch 70, 140, 280, 560)
480 x 160 x 6 mm (for pitch 560 / common carrier plate)
(other dimensions and designs on request)
Payload:
The maximum payload depends on the location of the customer fixture

on the carrier plate and the cycle time of the system. The maximum
payload is 4 kg.
Support in the case of vertical process forces

If vertical process forces occur in an application, for example when joining components, the carrier plates must be relieved by
a stationary support from below. The carrier plates, which have an additional hardened rail underneath are driven to the
stationary cam rollers in the required positions. This type of support can take vertical process forces of up to approx. 3000 N.
Depending on the point of force transmission, the supports in the outer area can be individually designed.
Stationary support
04/2014
137
Base frame with accessories
The stable steel base frames from the basis for the locking stations of the linear Assembly System LS 280. Handling modules
can be installed directly on the locking stations and require no further supporting structure.
The working height of the assembly cell is 1020 mm. The frame height can also be adapted in accordance with customer
specifications. If the locking station is integrated into an existing customer machine frame, the frame feet can be dispensed
with and the station is supplied on a flat base frame.
The base frame legs are machined flat on the front and rear sides complete with a standard fixing hole pattern. This allows for
the fixing of optionally available aluminium side assembly plates. The fixing holes are precisely machined in steps of 50 mm to
provide height adjustment.
Side assembly plate with standard hole pattern
For the cells is a high quality switch cabinet available, which is precisely integrated at the front or rear side of the base frames.
The cabinet has the dimensions of 788 x 630 x 300 mm (W x H x D).
When using a side assembly plate it must be noted that the
switch cabinet can only be opened if the plate is mounted in the
uppermost position (dimension X = 200 mm between upper
edge of the mounting plate and upper edge of the carrier plate).
Integrated switch cabinet on base frame
138
04/2014
Central lubrication system
In order to ensure reliable, wear-free operation of the system, the guide rail tracks and transport cams are automatically
lubricated by the integrated central lubrication unit. The lubrication quantity and intervals are prior to delivery preset.
Central lubrication unit
Lubrication point in guide rail
Manual operations
With processes, that are difficult to automate, with fluctuating or uncertain production quantities, the user has the possibility
to execute manual operations at a cell module.
With increasing production quantities, the manual operations can be replaced by automated process stations, without
mechanical modifications at the cell module.
Optionally, a height-adjustable footboard can be integrated into the base frame of this cell module.
Footboard integrated in the base frame (optionally available)
04/2014
139
Control of the LS 280 WAS

The Windows program WAS WEISS Application Software serve for the control of the Linear Assembly System and
present at the same time the interface to the superior main control system of the customer. In addition to the basic
functionality for the start-up the software provide many further functions.
Software WAS.LS
Visualisation
Language selection
Status bar for the single cells
Display of alarm messages
Easy access to parameter of the cells
Inputs and outputs can be forced
Monitoring functions
Alarm history
Diagnostic functions
Ethernet connection to the control
Load and display a parameter set offline
Operator software WAS.LS
Hardware
Control concepts
B&R
Rockwell
Communication
At the master PLC of the base machine LS 280 are selectively the following interfaces available to the superior
main control system of the customer:
B&R control concept
Profibus-DP
Rockwell control concept

EtherNet/IP
ProfiNet
EtherNet/IP
Interfaces
DeviceNet-CAN
Design and Connection
Safety
One master PLC per base machine LS 280
B&R control concept
Decentralised control packages per assembly cell
Frequency inverter with integrated restart protection

Save Torque Off (SIL 2, PL d)
Communication of the cells via system bus

Standardised design with plugable system
Depending on brand, configuration and wiring of the frequency

inverter, a Save Torque Off (SIL 3, PL e) can be reached.
Fieldbus interfaces for customer interface
Rockwell control concept
Service
Frequency inverter with integrated restart protection

Save Torque Off (SIL 2, PL d)
Comprehensive monitoring functions

Remote maintenance
Worldwide service
140
04/2014
Dimensions of the LS 280 assembly cell

Cell with single locking station
Dimension X variable: 200,

250, 300, 350 or 400 mm
Cell with double locking station

250, 300, 350 or 400 mm
04/2014
141
Dimensions of the LS 280 twin assembly cell

Cell with two single locking stations in twin arrangement

250, 300, 350 or 400 mm
Cell with two double locking stations in twin arrangement

250, 300, 350 or 400 mm
142
04/2014
Layout examples for 180 system
0m
itc
gp
in
ex
8
=2
Ind
0m
ch
pit
g
xin
4
=1
Ind
Number of locked workpiece positions: 21

Indexing pitches used: 140 mm, 280 mm
Space requirement of the basic machine (L x W): 4.8 m x 0.9 m
0m
itc
gp
in
ex
4
=1
Ind
80
g
xin
2
h=
0m
mm
pit
ch
pit
Ind
de
In
g
xin
8
=2
40
mm
itc
gp
in
ex
1
h=
Ind

A selection of layout examples of the LS 280 linear assembly system is available as a CAD file at www.weiss-international.com.
04/2014
143
Layout examples 180 system

m
0m
4
h1
itc
gp
in
ex
Ind
g
xin
ch
pit
0
28
mm
0m
pit
Ind
g
xin
8
h2
Ind
0m
g
xin
4
h1
pit
Ind

0m
itc
gp
in
ex
8
h2
Ind
g
xin
0
h7
mm
0m
pit
Ind
Ind
gp
in
ex
7
tch
40
Ind
mm
gp
in
ex
1
tch

Indexing pitches used: 70 mm, 140 mm, 280 mm
144
04/2014
Layout examples 90 system

40
mm
gp
xin
e
Ind
1
tch
0m
8
h2
pit
g
xin
Ind

0m
g
xin
8
h2
pit
Ind
0m
ing
x
de
In
8
h2
pit
0m
itc
gp
in
ex
0m
8
h2
itc
gp
in
ex
Ind
8
h2
Ind
80
mm
gp
in
ex
2
tch
Ind
m
0m
g
xin
Ind
pit
8
h2

Indexing pitches used: 280 mm
04/2014
145
The LS 280 in practice

Our Linear Assembly System LS 280 has passed the practice test with distinction!
More than half of our customers who opted for an LS 280 in recent years, today own two or more systems.
The system is used as a base machine for assembly systems in the following industry sectors:
Automotive, electronics, telecommunication, medical, cosmetics, consumer goods, printing, plumbing and household fittings.
Would you like to see the LS 280 in action?

Then order the LS 280 DVD by fax:
+49(0)6281 - 5208 - 99
or just online:
Yes! Please send me the

LS 280 DVD.
________________________________
Company
_________________________________
Name, first name
___________________________________
Telephone number
_____________________________________
E-Mail
______________________________________
Address (Street, Zip + City)
__________________________________________
146
04/2014
Fax to: +49(0)6281 5208-99

System design LS 280

Enquiry
Dear Customer,
Thank you for your interest in our Linear Assembly System. To design the system to the exact requirements of your application, we kindly
Please note! Our LS 280 system runs only counter-clockwise.
Information about customer application

Branch:
Automotive
Electrical Industry
Medical Technology
Cosmetics
Consumer Goods
Plumbing Trade
Fitting Industry
Pad or Screen Printing
_____________________________________
Product description: _______________________________________________________________________________________________

Length of the product (in transport direction) [mm]: ______________ Width [mm]:______________ Height [mm]: ________________
Single weight of the product [kg]: _______________ Total payload (incl. customer fixture) per carrier [kg]: _______________________
Length of the customer fixture on top of the carrier (maximum interference in transport direction) [mm]: _______________________
Length of the carrier plate (in transport direction) [mm]:
200
270
480
Description of customer processes: ______________________________________________________________________________________

___________________________________________________________________________________________________________________
___________________________________________________________________________________________________________________
Total cycles of the system: __________________________________________________________________________________________
Max. processing time per indexing pitch at the assembly cells of the LS 280
Indexing pitch [mm]:
70
140
280
Max. processing time [s]: ___________________
___________________
Are cells needed for manual operations?
Yes
Layout design
No
180 system
No.: __________
90 system

Single locking station (module length 1200 mm)
Cell modules no.:
70
____
Stationary support
Yes
140
____
No
280
____
560
___________________
_____________________
Processing time [s]:___________________________
(please attach a sketch with arrangement of cells)
Double locking station (module length 2400 mm)

560
____
70
Cell modules no.:
Vertical force transmission [N]: _______
____
140
____
280
____
560
____
No.: ___________
Top support plate

Material:
Aluminium, anodized
Colour
Standard (RAL 7035, light grey)
No.: ___________
Steel, nickel-plated
No.: _______________________________
Special colour RAL: ____________________________________
Options
Side assembly plate
No.: _______
______________________________________________________
Base frame on the side
No.: _______
______________________________________________________
Footboard
No.: _______
Control concept
B&R Interface
______________________________________________________
Power supply of the machine at the customer location
Profibus-DP
__________________
Rockwell Interface EtherNet-IP
3x400 V, 50 Hz
3x208 V, 60 Hz
3x480 V, 60 Hz
3x220 V, 60 Hz
________________

Name: ________________________________________________
Desired delivery date: ______________________________________
Company: _____________________________________________
Phone: _____________________ Fax: _________________________
Postal code, city________________________________________
eMail: ____________________________________________________
Country: _______________________________________________
04/2014
147
Handling modules
What do we try to avoid?

Just building products
149
Handling systems
Pick&Place HP70: two horizontal linear axes parallel on top

of each other, connected through a kinematic unit. Because
of the construction a narrow width of only 60 mm is possible.
Pick&Place HP140: a horizontal and a vertical linear axes

integrated in a single module. Along these two axes all
points can be moved to directly.
HP Pick&Place:
The direct alternative
Whether HP140 or HP70: The Pick&Place from WEISS work with two linear axes and due to this profit from all
advantages of a direct drive: rapid dynamic performance, free user-programmability, minimal wear and highest
precision. The compact modules get with the extra slim HP70 reinforcement for place-saving applications. The HP
overcomes limits of traditional pneumatic systems regarding variability, dynamic performance and efficiency.
150
04/2014
Handling system HP
Preconfigured, turnkey solutions. The handling

equipment is supplied in the form of modules
ready for connection. Mechanically simple to fit
and ready to run immediately without any programming required.

Extremely high dynamic performance
Ready-for-installation, holistic, customer-friendly complete solution (plug&play)
HP 140T CL 6 The solution for cleanrooms:
The HP140T CL 6 Pick&Place has been
designed for use in cleanrooms and is certified
to air purity class 6 in line with ISO 14644-1.
Free user-programmability for changing

tasks/processes
Permanent feedback of position, process
forces, speed (adjustable control circuit)
Maintenance-free
Significantly lower energy consumption, in
particular in comparison with pneumatic
systems
Very compact and thin design, offering greater flexibility for integration and assembly
of the machine
Fast, convenient and secure commissioning

using WAS WEISS Application Software:
Simple control system, practical plain text.
WAS WEISS Application Software for

simple commissioning
Impressive price-performance
Overload protection
04/2014
151
Handling systems
Fast - flexible - cost efficient

Technical data HP 70T
Load capacity (kg):
1 kg (higher loading after consulting)
Vertical stroke:
70 mm free user programmable
Horizontal stroke:
125, 225, 325 mm free user programmable

(see diagram below)
0.02 mm
Repeatability accuracy:
0.01 mm
max. acceleration:
40 m/s
max. speed:
4 m/s
Cont. force (per motor):
65 N
Peak force (per motor):
180 N
Measuring system:
Sin-Cos 1Vpp, optional absolute
Installation position:
horizontal (vertical after consulting)
Weight:
approx. 9 kg
Load data
MD
MK
MQ
FZ
FY
F Y = 100 N MK = 61 Nm FZ = 100 N
MD = 41 Nm
MQ = 120 Nm
Please do not exceed the given forces especially during pick or place operation.
The accuracy is given for constant temperature and without outside forces.
Vertical stroke [mm]
Mechanical stroke
70
60
50
40
stroke 125 mm
stroke 225 mm
30
stroke 325 mm
20
10
0
0
50
100
150
200
250
300
350
400
Horizontal stroke [mm]
152
04/2014
Handling system HP
HP 70T Dimensions
Horizontal stroke
B min.
B max.
125 mm
497.5 mm
113.5 mm
287.9 mm
225 mm
594.5 mm
113.5 mm
384.5 mm
325 mm
691.1 mm
113.5 mm
481.1 mm
04/2014
153
Handling systems
Fast - Flexible - Cost efficient

Technical data HP 140T
Vertical stroke:
65, 100, 150 mm (freel user programmable)
Horizontal stroke:
160, 270, 300, 400 mm (free user programmable)
0.02 mm
Repeatability accuracy:
0.01 mm
max. handling weight:
3 kg (gripper and workpiece)
max. acceleration:
40 m/s
max. speed:
4 m/s
Installation position:
horizontal
Weight:
11 - 18 kg
Load data
MK
MD
MQ
FZ
FY
F Y = 100 N MK = 49 Nm FZ = 100 N
MD = 15 Nm
MQ = 36 Nm
Please do not exceed the given forces especially during pick or place operation.
The accuracy is given for constant temperature and without outside forces.
Cycle times
Depending on the direction of travel, the complete cycle time can be calculated with the aid of the below example:
Example:
Weight of workpiece:
1 kg
Results for the full cycle from A to B and back:
Vertical stroke:
40 mm
Horizontal stroke:
120 mm
tABA = 4 x tvertical + 2 x thorizontal + 2 x tdelay time + tHandshake
Gripper delay time:
50 ms
Curved proportion
of movement:
10 mm
Handshake control:
20 ms
tABA = 4 x 80 ms + 2 x 100 ms + 2 x 50 ms + 20 ms
tABA = 0.64sec
HP 140T (horizontal stroke)
0,09
Drive time [s]
Drive time [s]
HP 140T (vertical stroke)
0,08
0,07
0,06
0,18
0,16
0,14
0,12
0,05
0,1
0,04
0,08
0,03
0,06
0,02
0,04
0,01
0,02
10
20
30
40
50
60
Path [mm]
50
100
150
200
250
Path [mm]
Note: To help calculate the exact cycle time, please forward your proposed sequence.
154
04/2014
Handling system HP
HP 140T Dimensions
04/2014
Vertical stroke
B1
65
478
296.5
100
581
371.5
471.5
150
653
Horizontal stroke
160
402
270
512
300
542
400
642
155
Handling systems

In addition to the basic functions for start-up, WAS WEISS Application Software also gives you easy
access to various options offered by the drive control.
The Windows PC for parameterization is connected via RS232 or Ethernet to the control system.
All positions and speeds are freely programmable

Up to 32 programmes can be stored
Freely selectable language
Simple access to axis parameters
Diagnosis options, remote maintenance
Ability to force inputs and outputs (e.g. for start-up)
Fault history
Perfect Hardware
Construction and connection

All components integrated together with rear mounted
plug-in connection sockets
Cables oil-resistant and suitable for cable chains
Cable are available in different lengths
Safety and service

Safe Torque off (SIL 2, PL d]
World-wide service / complete UL approval
Communication
Profibus-DP
Ethernet
CAN Bus
Free ASCII protocol
Electrical data
HP 70T / HP 140T
Main powert voltage:
1 x 208 ... 230 VAC

3 x 208 ... 230 VAC
3 x 400 ... 480 VAC
24 V power voltage:
Connection power:
Installation dimensions WxDxH:
156
24 VDC max. 3 A / 1.5 A typically

2 KVA
125 x 400 x 300 mm
04/2014
Fax to: +49 (0)6281 5208-99

Machine specification HP 70T / HP 140T

Enquiry
Dear customer,
Thank you for your interest in our handling units. To ensure optimum design of the system for your specific requirements,
please answer the following questions:
Single axis
Number of HN axes: _______
Number of HG axes: _______
Number of HL axes: _______

Without brake (hor.)
brake (vertical)
2 brakes (vertical)
Stroke: _______ mm
Stroke: _______ mm
Stroke: _______ mm
No. of HP handling units: ______
No. of linear gantries: ______
No. of cross-tables: _______
Y stroke: _______ mm
X stroke: _______ mm
Z stroke: _______ mm
No. of 3-axis handling units: ______
No. of gantry handling units: ______
No. of 3-axis handling units: _______
Axis system
Cycle calculation
Axis
Payload: _______ kg
Stroke
Electrical components
Time
Amplifier, WAS software

Cable lengths: 5m
10m
1
2
3
4
5
6
7
8
9
10
incremental
absolute (up to 1000mm stroke)
Lubrication
automatic
manual
Tool Connector
20m
25m
Interface to customer PLC
Accessories
Measuring system
Accessories for the HP
1 pneumatic valve
15m
2 pneumatic valves
Ethernet
Profibus-DP*
digital I/O
CAN bus
free ASCII protocol
Supply voltage
1 or 3 x 208 ... 230V ~ 50/60Hz
3 x 400 to 480 V ~ 50/60 Hz (larger installation dimensions)
with brake (HP70)

Company: _____________________________________________
Name: ________________________________________________
Phone: ______________________ Fax: _____________________
Country: ______________________________________________
email: _________________________________________________
04/2014
157
Linear motor axis
The high dynamic linear

motor axis HL
The linear motor axis HL provides, without any doubt, the most modern drive
technology which is highly integrated and ready to mount. Tight and precise
recirculating ball bearings and an absolute measurement system as well as the
automatic lubrication are all included in this product.
The result: Rapid and harmonic movements, horizontal or vertical mounting and
loading on the rigth or left side is possible.
158
04/2014
Linear axis HL
Various strokes up to 450 mm
Safer vertical mounting through high

power clamping module
Options available:
Tool-Connector; electical and pneumatic
supply is accessible.
Automatic grease pump for application
without maintenance.

User programmable
Extreme dynamics
Monitored movements
Long lifetime
No maintenance cost
Compact architecture
Stiff mechanical assembling
No oil / No gear
Fast, easy and secure setting through its
unique user software.
Various sizes and shapes available

Absolute encoder (up to 500 mm)
Light weight
High power density
No wearing parts
04/2014
159
Linear motor axis
HL 50
Technical data
Cont. force (N):
Peak force (N):
Max. speed(m/s):
Max. acceleration (m/s2):

Max. load capacity (kg):
65
180
4
40
System-accuracy (m/m):
Repeatability (m):
Repeatability (m):
Brake force per unit (N):
Available stroke(mm):
Thermal sensor:
10
5
5
2
200
150, 300
PTC
Weight:
Weight of rail, 0 stroke (kg):
Weight of rail/100mm (kg):
Weight of narrow motor (kg):
Weight of wide motor (kg):
Weight of brake (kg/piece):
2.4
6.0
6
800
incremental (Sin/Cos 1 Vpp)

absolute (BISS/C, SSI) optional
Steel base
0.7
0.3
2.5
2.9
0.4
Alu base
0.7
0.3
2.1
2.2
0.4
Static load
200Nm
300Nm
50Nm
200N
500N
30Nm
10Nm
60N
90N
Dynamic load
20Nm
HL0050
time
[s]
HL0050moving
Fahrzeit
[sec]
Timing diagram
0,4
0,3
0,2
0,1
2kg
6kg
0
0
160
50
100
150
200
250
300
Stroke
[mm]
Weg [mm]
04/2014
Linear axis HL
Dimensions HL 50
Standard-Strokes
Number of brakes
0
04/2014
150
310
359
408
L+110
300
460
509
558
L+110
161
Linear motor axis
HL100
Technical data
Cont. force (N):
Peak force (N):
Max. speed(m/s):
Max. acceleration (m/s2):

Max. load capacity (kg):
150
380
4
40
Repeatability (m):
Repeatability (m):
Brake force per unit (N):
Available stroke(mm):
Thermal sensor:
10
5
5
2
200
150, 300, 450
PTC
Weight:
Weight of rail, 0 stroke (kg):
Weight of rail/100mm (kg):
Weight of narrow motor (kg):
Weight of wide motor (kg):
Weight of brake (kg/piece):
3.6
9.5
10
800

Steel base
1.8
0.6
4.4
5.1
0.5
Alu base
1.8
0.6
3.6
4
0.5
Static load
350Nm
500Nm
100Nm
400N
800N
40Nm
15Nm
100N
150N
Dynamic load
35Nm
HL0100
time
[s]
HL0100moving
Fahrzeit
[sec]
Timing diagram
0,4
0,3
0,2
0,1
4kg
10kg
0
0
162
50
100
150
200
250
300
350
400
Stroke
[mm]
Weg [mm]
450
04/2014
Linear axis HL
Dimensions HL 100
Standard-Strokes
Number of brakes
0
04/2014
150
325
365
405
L+129
300
475
515
555
L+129
450
625
665
705
L+129
163
Linear motor axis

In addition to the basic functions of the start up, WAS WEISS Application Software also gives you easy access
to the teaching of positions an programming of motion-sequences. Your Windows-PC will be connected through
Communication
Profibus-DP
Digital I/O
Free ASCII protocol
Ethernet
DeviceNet-CAN
EtherNet/IP
Modbus TCP
CAN
WEISS
Application
Software
Software
All positions and speeds are
user programmable
Typ
ST/SW
Typ
TW
Typ
NC
Typ
NR
Typ
CR
Typ
TO
Typ
HP
Typ
SH
Typ
HN
Typ
HL

Up to 32 prgrams can be stored
Ability to force inputs an outouts
164
04/2014
Fax to: +49 (0)6281 5208-99

Machine Layout linear axis HL

Enquiry
Dear customer,
Single axis

brake (vertical)
2 brakes (vertical)
Stroke: _______ mm
Stroke: _______ mm
Stroke: _______ mm
Axis system
Cycle calculation
Axis
Payload: _______ kg
Stroke
Time

Cable lengths: 5m
10m
1
2
3
4
5
6
7
8
9
10
incremental
Lubrication
automatic
manual
Tool Connector
20m
25m
Accessories
Measuring system
1 pneumatic valve
15m
2 pneumatic valves
Ethernet
Profibus-DP*
digital I/O
CAN bus
free ASCII protocol
Supply voltage
1 or 3 x 208 ... 230V ~ 50/60Hz
with brake (HP70)

Company: _____________________________________________
Name: ________________________________________________
Phone: ______________________ Fax: _____________________
Country: ______________________________________________
email: _________________________________________________
04/2014
165
Linear motor axis
HN
HG
HG/HN linear motor axes

The latest in uncompromising, highly dynamic drive technology for your basic axis. Highly
integrated and ready for installation. Compact and precise ball-type linear guides and an
absolute measuring system are just as much a part of the concept as the automatic lubrication.
The HN version is available in many different sizes with a robust steel body or lightweight
aluminium body. The aluminium profile-based HG axes can also be used in areas in which cost
factors have typically made conventional drives the standard choice in the past: the most
advanced linear technology at extremely attractive conditions. Both versions impress with their
smooth movements and maximum dynamics.
166
04/2014
Linear axis HN
All design sizes in different strokes
The key advantages at a glance

Freely positionable
Extremely dynamic
The two sizes of the HG axis: HG 25 with
peak force of 180 N, and HG 12 with peak
force of 110 N
Monitored movement
No maintenance costs, no wearing parts
Hygienic linear drive/no pneumatics,
no oil, no gearbox
Low energy costs
Compact design
Convincing price-quality ratio
(particularly in the case of HG axes)
HN axes with high power density available
in many different sizes

unique user software
HG axes with covered guide profile with

standard attachment options
(up to 1,000 mm)
04/2014
167
Linear motor axis
HG 12
Technical data
Cont. force (N)
33
Peak force(N)
102
Max. speed (m/s)
Max. acceleration (m/s )
40
Max. load capacity (kg)
Max. DC-Voltage (VDC)
800
Cont. current (Arms)
0.6
Peak current (Arms)
System-accuracy (m/m)
10
incremental (Sin/Cos 1Vss)
absolute (BISS/C, SSI) up to 1 m
Repeatability (m)
Repeatability (m)
Available stroke (mm)
up to 1000
Thermal sensor
PTC
Weight of rail, 0 stroke (kg)
1.44
Weight of rail/100mm (kg)
0.72
Weight of carriage (kg)
1.45
Static load
150 Nm
150Nm
40Nm
300 N
150N
20 Nm
8 Nm
200 N
150 N
Dynamic load
20 Nm
HG0012HN0050
Fahrzeit
(sec)
moving
time [s]
Timing diagram
0.7
0,7
2,5kg
0.6
0,6
5kg
0.5
0,5
0.4
0,4
0.3
0,3
0.2
0,2
0.1
0,1
00
00
250
250
500
500
Weg (mm)
168
750
750
1000
1000
Stroke [mm]
04/2014
Linear axis HN
Mounting surface
Dimensions HG 12
100
300
80
200
400
130
300
500
180
400
600
230
500
700
280
600
800
330
700
900
380
800
1000
430
900
1100
480
1000
1200
530
Standardhbe
Standard-Strokes
04/2014
169
Linear motor axis
HG 25
Technical data
Cont. force (N)
65
Peak force(N)
200
Max. speed (m/s)
Max. acceleration (m/s2)
40
10
800
2.4
Peak current (Arms)
10
Repeatability (m)
Repeatability (m)
up to 2000
Thermal sensor
PTC
2.24
1.00
2.05
Static load
200 Nm
200 Nm
100 Nm
500 N
250 N
30 Nm
15 Nm
150 N
100 N
Dynamic load
30 Nm
HG0025HN0050
Fahrzeit
(sec)
moving
time [s]
Timing diagram
0.7
0,7
5kg
0.6
0,6
10kg
0.5
0,5
0.4
0,4
0.3
0,3
0.2
0,2
0.1
0,1
00
00
250
250
500
500
Weg (mm)
170
750
750
1000
1000
Stroke [mm]
04/2014
Linear axis HN
Mounting surface
Dimensions HG 25
100
324
79,5
200
424
129,5
300
524
179,5
400
624
229,5
500
724
279,5
600
824
329,5
700
924
379,5
800
1024
429,5
900
1124
479,5
1000
1224
529,5
Standardhbe
Standard-Strokes
04/2014
171
Linear motor axis
HN 50
Technical data
Cont. force (N)
65
Peak force(N)
180
Max. speed (m/s)
40
15
800
2.4
Peak current (Arms)
10
Repeatability (m)
Repeatability (m)
bis zu 2000
Thermal sensor
PTC
Weight
Steel base
Alu base
6.00
2.51
1.82
0.83
2.20
2.20
Static load
200Nm
200Nm
50Nm
500N
250N
20Nm
10Nm
150N
100N
Dynamic load
20Nm
HN0050
moving
time[sec]
[s]
HN0050
Fahrzeit
Timing diagram
1,2
1
0,8
0,6
0,4
5kg
0,2
15kg
0
0
172
500
1000
1500
2000
Stroke
Weg [mm]
[mm]
04/2014
Linear axis HN
Dimensions HN 50
A1
A2
A3
541
122.5
110.5
296
500
741
62.5
50.5
616
1000
1241
72.5
60.5
1096
Standard-Strokes
300
Intermediate strokes available in 100mm steps on request
04/2014
173
Linear motor axis
HN 100
Technical data
Cont. force (N)
150
Peak force(N)
380
Max. speed (m/s)
40
25
800
3.6
Peak curren (Arms)
9.5
10
incremental (Sin/Cos 1Vpp)
Repeatability (m)
Repeatability (m)
up to 4000
Thermal sensor
PTC
Weight
Steel base
Alu base
11.50
5.59
2.99
1.61
4.70
4.70
Static load
350Nm
350Nm
100Nm
750N
500N
40Nm
15Nm
250N
150N
Dynamic load
40Nm
HN0100
time
[s]
HN0100moving
Fahrzeit
[sec]
Timing diagram
1
0,8
0,6
0,4
0,2
10kg
25kg
0
0
174
500
1000
1500
2000
Stroke
Weg[mm]
[mm]
04/2014
Linear axis HN
Dimensions HN 100
Standard-stroke
A1
A2
A3
500
780
90
70
600
1000
1280
140
80
1000
1500
1780
140
90
1500
2000
2280
140
100
2000
04/2014
175
Linear motor axis
HN 200
Technical data
Cont. force (N)
250
Peak force(N)
700
Max. speed (m/s)
40
50
800
4.5
Peak curren (Arms)
11.2
10
Repeatability (m)
Repeatability (m)
up to 4000
Thermal sensor
PTC
Weight
Steel base
Alu base
20.42
9.59
4.33
2.22
8.10
8.10
Static load
500Nm
500Nm
200Nm
1000N
750N
80Nm
40Nm
500N
250N
Dynamic load
80Nm
HN0200
time
[s]
HN0200moving
Fahrzeit
[sec]
Timing diagram
1,6
1,4
1,2
1
0,8
0,6
0,4
20kg
0,2
50kg
0
0
176
1000
2000
3000
4000
Stroke
Weg[mm]
[mm]
04/2014
Linear axis HN
Dimensions HN 200
Standard-strokes
A1
A2
A3
500
850
125
85
600
1000
1350
125
80
1100
1500
1850
125
75
1600
2000
2350
125
70
2100
Inermediate strokes available in 100mm steps on request
04/2014
177
Linear motor axis
HN 400
Technical data
Cont. force (N)
500
Peak force(N)
1400
Max. speed (m/s)
40
100
800
Peak curren (Arms)
18
10
Repeatability (m)
Repeatability (m)
up to 4000
Thermal sensor
PTC
Weight
Steel base
Alu base
31.36
15.11
5.52
2.90
13.40
13.40
Static load
1000Nm
1000Nm
500Nm
1500N
1000N
140Nm
60Nm
1000N
500N
Dynamic load
140Nm
HN0400
moving
time
[s]
HN0400
Fahrzeit
[sec]
Timing diagram
1,6
1,4
1,2
1
0,8
0,6
0,4
50kg
0,2
100kg
0
0
178
1000
2000
3000
4000
Stroke
[mm]
Weg [mm]
04/2014
Linear axis HN
Dimensions HN 400
A1
A2
A3
500
930
115
65
700
1000
1430
115
75
1200
Standard-stroke
1500
1930
115
85
1700
2000
2430
115
95
2200
04/2014
179
Linear motor axis

Communication
Profibus-DP
Digital I/O
Free ASCII protocol
Ethernet
DeviceNet-CAN
EtherNet/IP
Modbus TCP
CAN
Software
user programmable
WEISS
Application
Software
Typ
ST/SW
Typ
TW
Typ
NC
Typ
NR
Typ
CR
Typ
TO
Typ
HP
Typ
SH
Typ
HN
Typ
HL

Ability to force inputs and putputs
180
04/2014
Fax to: +49 (0)6281 5208-99

Machine Layout linear axis HG/HN

Enquiry
Dear customer,
Single axis

brake (vertical)
2 brakes (vertical)
Stroke: _______ mm
Stroke: _______ mm
Stroke: _______ mm
Axis system
Cycle calculation
Axis
Payload: _______ kg
Stroke
Time

Cable lengths: 5m
10m
1
2
3
4
5
6
7
8
9
10
incremental
Lubrication
automatic
manual
Tool Connector
20m
25m
Accessories
Measuring system
1 pneumatic valve
15m
2 pneumatic valves
Ethernet
Profibus-DP*
digital I/O
CAN bus
free ASCII protocol
Supply voltage
1 or 3 x 208 ... 230V ~ 50/60Hz
with brake (HP70)

Company: _____________________________________________
Name: ________________________________________________
Phone: ______________________ Fax: _____________________
Country: ______________________________________________
email: _________________________________________________
04/2014
181
Rotating units
ST and SW
High-Torque-Rotating-Units:
The ST and SW rotating units with direct drive and absolute encoder are exactly designed
to match fast, precise and highly dynamic rotating, tilting and gripping applications.
Whether in orientating parts, utilization as a tilting-unit for grippers, or a replacement for
standard servomotors with gearbox the ST and SW offer the optimal solution.
The compact profile, low weight and various mounting-possibilities as well as the
different drive shafts and mechanical configurations open a wide range of applications.
182
04/2014
Torque Rotating Unit ST / SW
Also available with electonic

clamping

User programmable
Compact connector for any orientation of
cable connection
Speed adjustable
Acceleration adjustable
Extremely dynamic
Long lifetime
No maintenance cost
Low energy consumption
Compact design
Rigid mechanical design
No oil or gears
Various sizes and designs

High protection degree

Useable in cleanroom environment
Absolute encoder
Light weight
High power density
04/2014
183
Rotating units
ST 75
Technical data
ST075-1 ST075-2 ST0175-3
ST075-1 ST075-2 ST075-3

Cont. torque (Nm)
0.50
1.00
1.40
0.5
0.6
0.7
Peak torque (Nm)
1.40
2.80
4.20
Peak current (Arms)
1.6
1.9
2.2
Max. speed (rpm)
3500
2000
1800
Radial run out (mm)
0.02
0.02
0.02
0.5
0.5
0.5
Axial run out at 75 (mm)
0.02
0.02
0.02
30
70
90
Thermal sensor
PTC
PTC
PTC
1.1
1.2
1.7
2.2
2.7
Friction(Nm)
Typical load (kgcm )
2
Max. DC- Voltage (VDC)

Torque of brake (Nm)
800
800
800
10
10
10
Internal inertia (kgcm2)

Weight (kg)
Weight/inertia given for version with standard encoder and without brake.
Encoder
Accuracy
Interface Heidenhain EnDat

Accuracy
SEK52:
280
SKS36:
120 SIL2
ECN413:
60 512 counts
ECN413:
20 2048 counts
Load data (dynamic)
Max. ax. load (kg)

ST0075-1
ST0075-2
ST0075-3
Max. rad. load (kg)
15
15
15
Max. tilting moment (Nm)
20
22
25
20
25
35
Load data (static)
Max. stat. force ax. (N)

ST0075-1
ST0075-2
ST0075-3
Max. stat. force rad. (N)
500
500
500
Max. stat. moment (Nm)
500
650
800
40
50
70
0,4
0,3
0,2
0,3
0,2
0,1
0,1
70kgcm2
30kgcm2
100kgcm2
0
0
184
0,4
ST0075-3
Fahrzeit
[sec]
ST0075-3
indexing
time
[s]
0,5
ST0075-2
Fahrzeit
[sec]
ST0075-2
indexing
time
[s]
ST0075-1
Fahrzeit
[sec]
ST0075-1
indexing
time
[s]
Timing diagram
30
60
90
120
150
180
Angle of
rotation []
[]
Drehwinkel
150kgcm2
0
0
30
60
90
120
150
180
Angle ofDrehwinkel
rotation []
[]
0,4
0,3
0,2
0,1
90kgcm2
200kgcm2
0
0
30
60
90
120
150
180
[]
Angle ofDrehwinkel
rotation []
04/2014
Dimensions ST 75
* only with encoder

SEK52
Length depending on encoder and brake options

A
SEK52
SKS36
brake
ECN413
brake
brake
ST0075-1
111
150
123
165
143
181
ST0075-2
131
170
143
185
163
201
ST0075-3
151
190
163
205
183
221
04/2014
185
Rotating units
ST 140
Technical data
ST0140-1
ST0140-2
Cont. torque (Nm)
7.70
15.00
1.9
3.5
Peak torque (Nm)
18.00
36.00
Peak current (Arms)
5.6
10.5
Max. speed (rpm)
1400
1200
Radial run out (mm)
0.02
0.02
0.02
0.02
180
360
Thermal sensor
PTC
PTC
800
800
Internal interia (kgcm )
52
58
40
40
Weight (kg)
6.9
8.6
Friction (Nm)
Typical load (kgcm )
2
Max. DC- Voltage (VDC)

ST0140-1 ST0140-2
Weight/interia given for version with standard encoder and without brake.
Encoder

Accuracy
SEK90:
Accuracy
120
ECN113:
25
ECN225:
15
Load data (dynamic)
Max. ax. load (kg)

ST0140-1
ST0140-2
Max. rad. load (kg)
30
30
40
50
65
90
Load data (static)

ST0140-1
ST0140-2
800
800
800
1000
130
180
0,3
ST0140-2
indexing
time[sec]
[s]
ST0140-2
Fahrzeit
ST0140-1
indexing
time
[s]
ST0140-1
Fahrzeit
[sec]
Timing diagram
0,2
0,1
0,3
0,2
0,1
180kgcm2
360kgcm2
400kgcm2
800kgcm2
0
0
30
60
90
120
150
180
Angle
of rotation[]
[]
Drehwinkel
186
30
60
90
120
150
180
Angle
of rotation[]
[]
Drehwinkel
04/2014
Dimensions ST 140

A
SEK90
ECN113
brake
ECN225
brake
brake
ST0140-1
134
189.5
168
224
168
224
87
ST0140-2
161.5
217
195.5
251.5
195.5
251.5
114.5
04/2014
187
Rotating units
SW 140
Technical data
SW0140
SW0140
Cont. torque (Nm)
15.00
3.5
Peak torque (Nm)
36.00
Peak current (Arms)
10.5
Max. speed (rpm)
1200
Radial run out (mm)
0.02
0.02
Typical load(kgcm )
360
Thermal sensor
PTC
Max. DC- Voltage(VDC)
800
Internal inertia (kgcm )
55
Weight (kg)
8.2
Friction(Nm)
2
40
Weight/inertia given for version with standard encoder and without brake.
Encoder

Accuracy
SEK90:
Accuracy
120
ECN113:
25
ECN225:
15
Load data (dynamic)
Max. ax. load (kg)

SW0140
Max. rad. load (kg)
30
50

90
Load data (static)

SW0140
800
1000

180
SW0140
time
[s]
SW0140indexing
Fahrzeit
[sec]
Timing diagram
0,3
0,2
0,1
360kgcm2
800kgcm2
0
0
30
60
90
120
150
180
Angle
of rotation[]
[]
Drehwinkel
188
04/2014
Dimensions SW 140

A
SEK90
ECN113
brake
SW0140
04/2014
153.5
ECN225
brake
209
187.5
brake
243.5
187.5
243.5
189
Rotating units

Communication
Profibus-DP
Digital I/O
Free ASCII protocol
Ethernet
DeviceNet-CAN
EtherNet/IP
Modbus TCP
CAN
WEISS
Application
Software
Software
user programmable
Typ
ST/SW
Typ
TW
Typ
NC
Typ
NR
Typ
CR
Typ
TO
Typ
HP
Typ
SH
Typ
HN
Typ
HL

190
04/2014
Fax to: +49 (0)6281 5208-99

Machine Layout ST/SW

Enquiry
Dear Customer,
Thank you for your interest in our TC rotary indexing tables. To ensure we supply the correct unit for your application, we kindly ask you to answer the following questions:
Electrical data
Model
Version with dial plate

ST075-1
ST075-2
ST140-1
ST140-2
ST075-3
Amplifier, WAS - Software

Cables length:
5m
10m
15m
20m
25m
Interfaces to the customer SPS

Profibus-DP
Digital I/O
Free ASCII protocol
Ethernet
Version with shaft

SW140W
DeviceNet-CAN
EtherNet/IP
Modbus TCP
CAN
Version with flange

SW140F
Interfaces to WAS WEISS Application Software

Plug exit
Electrical source
straight (only ST140 / SW140)

90 down (only ST140 / SW140)
1 or 3 x 208 ... 230V ~ 50/60Hz

3 x 400 ... 480V ~ 50/60Hz (mounting size)
Encoder ST075
Hiperface
Accuracy:
SEK52: 280
SKS36: 120 SIL 2
EnDat
Accuracy:
ECN413:
ECN413:
Required to specify your ST/SW unit

Inertia of customers payload:
When indexing
rotating angle:
________ kgcm2
________
required ndexing time: ________ s
60 512 counts
20 2048 counts
required dwell time:
________ s
Brake option
Yes
Encoder ST140 / SW140
No
Hiperface
Accuracy:
SEK90:
120"
ECN113:
ECN225:
20"
10"
EnDat
Accuracy:

Company: _____________________________________________
Desired delivery date: ___________________________________
Name: ________________________________________________
Phone: _____________________
Country: ______________________________________________
email: _________________________________________________
04/2014
Fax: _____________________
191
Rotating units
SH lifting-rotating unit
The resounding success enjoyed by the SH 75 is largely thanks to its versatile and flexible
deployment options. The lifting and rotary axes are user-programmable independently
of one another making the axis combination suitable for a wide range of applications,
including varying tasks. A high power density, extremely compact dimensions, as well
as fast and convenient start-up using the WEISS Application Software are further plus
points. The new integrated servo motors have catapulted the unit into new categories
of dynamics and precision.
192
04/2014
Lifting-rotating unit SH 75
Handling unit with independent servo axes

for lifting and rotary movements

Compact design with high power density
Excellent dynamics thanks to use of the
latest servo drives

Flexible deployment options throughout

varying tasks/processes
User programmability of the two
independent lifting and rotary axes
WEISS Application Software (WAS) for
quick and easy start-up
04/2014
193
Rotating units
SH 75
Technical data
Stroke
0-75 mm user-programmable
Rotary axis
Any, endless rotation also possible
Repeatability accuracy (rotation)
115
Repeatability accuracy (stroke)
0.02 mm
Output shaft
18 h6
Output shaft bore
11 mm (for air and sensor cables)
Installation position
Any
Weight
Approximately 15 kg
Max. lateral force with FQ0 shaft extended
500 N
Max. lateral force with FQ1 shaft retracted
1500 N
Max. normal force FN
30 N
Torque MT
10 Nm
Max. intermediate circuit voltage
560 V DC
FN
FQ0
MT
FQ1
Cycle times
Diagrams can be used to determine the cycle times for your motion sequence
based on the respective travel distance and load on the rotary axis.
Example:
Load:
0.2 kg on 230 mm radius (corresponds to 0.01 kgm2)
Movement:
Cycle time:
Lifting 20 mm / rotation 90 / lowering 30 mm

tLift + tRotate + tLower = 120 ms + 115 ms + 140 ms = 375 ms.
J=0.01 kgm2
J=0.05 kgm2
Stroke [mm]
Drive Time
J=0.1 kgm2
t [ms]
194
m=0.0...2.5 kg
t [ms]
04/2014
Lifting-rotating unit SH 75
Dimensions SH 75
(rotary)
(standing)
(standing)
(75 mm stroke)
(75 mm stroke)
(continuous)
Connector can
optionally be swung
90 outwards
M6 and 6H7 threaded mounting

holes, 10 mm deep
04/2014
195
Rotating units

Communication
Profibus-DP
Digital I/O
Free ASCII protocol
Ethernet
DeciveNet-CAN
EtherNet/IP
Modbus TCP
CAN
WEISS
Application
Software
Software
user programmable
Typ
ST/SW
Typ
TW
Typ
NC
Typ
NR
Typ
CR
Typ
TO
Typ
HP
Typ
SH
Typ
HN
Typ
HL

196
04/2014
Fax to: +49 (0)6281 5208-99

Machine Layout SH 75
Enquiry
Dear Customer,
Thank you for your interest in our SH 75 servo-mechanical lifting-rotating unit. To ensure optimum design of the system for
your specific requirements, please answer the following questions:
Mass moment of inertia _________________ kgm2
Weight (gripper + workpiece) ____________ kg
Accessories
Clamping set
Supply voltage
Cable lengths: 5m*
10m
15m
20m
1 x 208 to 230 V ~ 50/60 Hz*

3 x 208 to 230 V ~ 50/60 Hz
25m

Ethernet
Profibus-DP*
digital I/O
CAN bus
Free ASCII protocol
Interface to the WEISS Application Software (WAS)
RS232 and Ethernet included as standard
USB-to-RS232 adapter
Cycle time calculation please give us an idea of your desired motion sequence:
= ________ degrees
w= ________ mm
Place/rotation sequence
Gripper closing t= ________ sec
w= ________ mm
Pick/rotation sequence
Gripper opening t= ________ sec

Company: _____________________________________________
Name: ________________________________________________
Phone: _____________________
Country: ______________________________________________
email: _________________________________________________
04/2014
Fax: _____________________
197
Automated assembly system
Free arrangement of up to 24 modules
One central cam drive for all

movements, for all modules
Pick-o-Mat automated assembly

system: High-performance and
easy to integrate
The Pick-o-Mat is in a class of its own: the electromechanical automated assembly system unites a
rotary indexing table with up to 24 handling, pressing and lifting modules, which are synchronised via
a central drive. Different stroke variants can be combined easily. The elegant and powerful drive
solution works without pneumatic handling mechanisms and is available in two sizes.
198
04/2014
Pick-o-Mat automated assembly system
PM 1100
PM 1500
Available in two sizes, the PM 1100

and PM 1500 are the ideal basic
machines for your specific application.
Handling module

Lifting module
Automated assembly system with rotary

indexing table and up to 24 integrated
handling, pressing and lifting modules
Central cam drive for all module
movements
Powerful, affordable and easy-to-integrate
complete solution also available on request
with base plate, base frame (SR or SK
model range) and control system
Pressing module
04/2014
199
Central drive
Monitored crash protection

Drive disk
Vertical stroke
Rotating plate as per
customer specifications
T-grooves for radial
alignment
Drive disk
Horizontal stroke
Rotary indexing table

with motor
Cam operated
central drive
Encoder
Motor of the central drive
360 barrel cam rotation = 4 vertical strokes + 2 horizontal strokes = 1 complete cycle
A 360 rotation of the barrel cam of the central drive generates a complete cycle of the pick-and-place units. Lifting and pressing modules
are moved by the lower drive disk (only).
Figure 1: Pos. cam cylinder: 0

Pos. manipulator: down-retracted

Pos. manipulator: up-retracted

Pos. manipulator: up-extended

Pos. manipulator: down-extended
Specifications
Repeatability:
0.03 mm
Max. horizontal stroke (handling module):
140 mm
Max. vertical stroke (handling module):
50 mm
Mechanical standard speeds/min. at 50 Hz:
32*, 48*, 60*, 75*
Max. handling weight (kg):
Drive of the rotary table and central unit:
AC brake motor
Motor voltage:
400 V / 50 Hz or 440 V / 60 Hz
Drive output:
0.25 - 0.37 kW
Monitoring sensor:
24 V, PNP
* Reduction possible with frequency converter.
200
04/2014
Options and adjustments

Standardised yet individual
Alongside a large variety of parameters for adapting our standard components, we can manufacture the following components for adapting or completing your Pick-o-Mat in accordance
with your drawings:
Base frame with levelling elements for stable mounting of the
basic machine (see also SR/SK model line)
Base plate for mounting the central drive and your additional
devices such as feeder equipment
Rotary plate for mounting your workpiece carriers in accordance
with your drilling pattern and with the desired outer diameter
Adapter plate on the handling module for mounting your grippers
To complete your Pick-o-Mat, plates and base frames can be

manufactured as per your drawings
Looking at the CAD models of all standard modules of the

Pick-o-Mat which have been made available on our website
allows fast and secure project planning and design.
Fast start-up and guaranteed quality

Every Pick-o-Mat is subjected to comprehensive testing and
measurements prior to shipping, guaranteeing seamless integration into your complete system.
Simple and secure control

An encoder mounted on the cam axis of the central drive
transmits the current position. The direct relationship between
the rotation angle of the cam and the position of the gripper
enables easy and secure control of all other modules within
the rotary table.
EF2 frequency converter control system for fast and simple

start-up
Alongside the compact control and monitoring components

offered by WEISS, the integrated mechanical overload protection ensures the safe operation of your machine.
Affordable and quickly available

Thanks to the combination of WEISS components manufactured in large numbers and your individual automated
assembly systems, we can deliver the entire machine in six
weeks at an unbeatable price.
Application example for the assembly of small parts at
Hammermeister Sondermaschinenentwicklung GmbH
04/2014
201
PM 1100
Rotary indexing table, basis:
TC 320T (for specifications, see TC-T rotary indexing tables)
Max. number of modules:
16
Number of stations on rotary table:
4 to 36
Diameter of stationary module plate:
760 mm
Diameter of rotary plate:
Standard 1050 mm (other diameters possible)
Available base frames:
SR 0200B or SK 0300B
X
Customers mounting
fixture or base plate
Supporting plate
Drilling pattern with mounting hole in

the base plate
The maximum number of modules and the smallest spacing distance possible must be reviewed for each
application from a design point of view and depend on the type of module and the desired sequence.
202
04/2014
PM 1100 E handling module

If required, the vertical guide assembly can be mounted at two
heights with a difference of 33 mm (see figures for assembly 1 and
assembly 2).
For all stroke variants, the stroke including adjustment limits can only
lie within the grey shaded area. For pre-adjustment prior to assembly,
the setting dimensions H and V must be specified when ordering.
The final adjustment is performed by the customer after fitting the
gripper.
View X
H
Assembly 1 bottom vertical rail
Position of the handling unit: top outside
Centre of table
H
Assembly 2 top vertical rail
Standard adapter plate (40 x 64 x 8 mm)

with drilling pattern for mounting to the
guide (customised configurations possible)
Specifications
Maximum extra weight:
2 kg (depending on speed and number of modules)
Standard strokes:
30
40
50
Of which linear
25
30
37.5
80
90*
100
120
140
Of which linear
65
75
85
100
115
Without crossover (approx.) [mm]

*The horizontal stroke of 90 mm can only be realised in combination with vertical strokes of 40 mm and 50 mm.
04/2014
203
PM 1100 H lifting module

Using the lifting module
The lifting module can be used for the vertical movement of a test
medium. In order to avoid crash situations, the test medium must
contain a spring-mounted overload protection system that permits max.
50 N spring force and at least 71 mm spring travel.
Method of functioning
The lifting module moves simultaneously with the horizontal stroke
of the handling module. The downward movement is performed
synchronously with the retraction of the handling module.
View X
Specifications
Maximum weight to be moved:
1.5 kg
Stroke dependencies [mm]

Vertical stroke of the handling module
30.0
40.0
Stroke of the lifting module
58.3
70.0
Bottom position (distance A)
100.0
94.0
204
04/2014
PM 1100P pressing module

Application
The pressing module can move the press head to the workpiece to
be joined in the vertical direction. In order to avoid crash situations,
the press head must contain a spring-mounted overload protection
system that permits max. 300 N spring force and at least 51 mm
spring travel.
The pressing module moves simultaneously with the horizontal stroke
View X
Specifications
Maximum pressing force:
200 N

30.0
40.0
Stroke of the pressing module
40.5
49.5
79.3
75.0
04/2014
205
PM 1500
Rotary indexing table, basis:
TR 1100A (for specifications, see TR rotary indexing tables)
Max. number of modules:
24
Number of stations on rotary table:
6 to 36
Diameter of stationary module plate:
1210 mm
Diameter of rotary ring:
Standard 1500 mm (other diameters possible)
Possible base frames:
SR 0300B or SK 0300B
Detail X
Recess + drilling
pattern TR 1100A
Recess in the base plate
The maximum number of modules and the smallest spacing distance possible must be reviewed for each
application from a design point of view and depend on the type of module and the desired sequence.
206
04/2014
PM 1500 E handling module

If required, the vertical guide assembly can be mounted at two
heights with a difference of 33 mm (see figures for assembly 1 and
assembly 2).
For all stroke variants, the stroke including adjustment limits can only lie
within the grey shaded area. For pre-adjustment in the factory, the adjustment dimensions H and V must be specified when ordering. The
final adjustment is performed by the customer after fitting the gripper.
View X
Centre of table
H
Assembly 1 bottom vertical rail

H
Assembly 2 top vertical rail
Standard adapter plate (40 x 64 x 8 mm)

with drilling pattern for mounting to the
guide (customised configurations possible)
Specifications
Maximum extra weight:
2 kg (depending on speed and number of modules)
Standard strokes:
30
40
50
Of which linear
25
30
37.5
80
90*
100
120
140
Of which linear
65
75
85
100
115

*The horizontal stroke of 90 mm can only be realised in combination with vertical strokes of 40 mm and 50 mm.
04/2014
207
PM 1500H lifting module

Using the lifting module
The lifting module can be used for vertical movement of test equipment. In order to avoid crash situations, the test medium must contain
a spring-mounted overload protection system that permits max. 50 N
spring force and at least 71 mm spring travel.
The lifting module moves simultaneously with the horizontal stroke
View X
Specifications
Maximum weight to be moved:
1.5 kg

30.0
40.0
Stroke of the lifting module
58.3
70.0
100.0
94.0
208
04/2014
PM 1500P pressing module

Application
The pressing module can move the press head to the workpiece to
be joined in the vertical direction. In order to avoid crash situations,
the press head must contain a spring-mounted overload protection
system that permits max. 300 N spring force and at least 51 mm
spring travel.
The pressing module moves simultaneously with the horizontal stroke
View X
Specifications
Maximum pressing force:
200 N

30.0
40.0
Stroke of the pressing module
41.5
50.05
75-95
75-95
04/2014
The stroke position can be adjusted by

means of a threaded bar.
209

Fax to: +49(0)6281 5208-99
Design of the Pick-o-Mat machine

Enquiry
Dear customer,
thank you for your interest in our Pick-o-Mat machine. Please answer the following questions, to ensure we optimise the design
of the system to suit your application. Please also fill out the Module arrangement and setting dimensions form at page 211.
Handling module
Configuration of the central unit

PM 1100Z with TC 320T
Number of modules: ___________________________________
PM 1500Z with TR 1100A
Max. handling weight in kg: _____________________________

Strokes, arrangement and setting dimensions as per form
Cycles per minute:___________________________________

Vertical stroke:
30 mm
40 mm (50 mm possible
through special handling module)
Encoder:
Adapter plate:
Standard (see catalogue for drilling pattern)
As per drawing no.: _________________________________
Single-turn absolute encoder (standard)

Customer-specific as per drawing no.: _________________
No adapter plate
Colour:
RAL 7035 (standard) or
RAL ________________
None
Type of rotary table
Lifting module
Indexing: ______________________________________________
Number of modules: ____________________________________
Weight per station in kg: ________________________________
Max. weight to be lifted in kg: ___________________________
Effective diameter of the centre of mass in mm: ___________
Drilling pattern of the mounting surface:
Position of motor
Standard (TC 320T interior side; TR 1100A lower interior)
Other, as per drawing no.: ___________________________
Colour:
RAL ________________
Dimensions and additional processing of the rotating plate as

per drawing no.: _______________________________________
Standard
As per drawing no.: _________________________________
Colour:
RAL ________________
Pressing module
Number of modules: ___________________________________
Standard material of rotating plate (AlMg4.5Mn)
Pressing force in N (max. permitted 200 N): _______________
Standard surface treatment (naturally anodized)
Max. stroke in mm: _________________________________
Deviations from standard:
Drilling pattern of the mounting surface:
Material: ______________________________________________
Standard (see catalogue for drilling pattern)
Surface treatment: _____________________________________
As per drawing no.: _________________________________

Colour:
Electric drives (central unit and rotary table)
RAL ________________
Base frame
Drive motor 230/400 V 50 Hz (standard)
No base frame
Drive motor special voltage in V:______________________
Round SR (SR 200B or SR 300B)
Customer drive motor (additional)
Square SK (SK 300B)

Special base frame as per drawing: ___________________
Control system of the central unit and of the rotary table

WEISS EF2 rotary table control system (frequency
converter)
No control system
Height floor base plate in mm: _________________________

Colour:
RAL _______________
Base plate
Dimensions, additional processing, material and surface
treatment of the base plate as per drawing no.: ___________

Company: _____________________________________________
Name: ________________________________________________
Phone: _____________________
Country: ______________________________________________
email: _________________________________________________
210
Fax: _____________________
04/2014
Fax to: +49(0)6281 5208-99

Module arrangement and setting dimensions

Customer: ____________________________________________
Date: _________________________________________________
Order number: ________________________________________
Drawing number of the assembly drawing:

______________________________________________________
Originator: ____________________________________________
Size of the POM:
PM 1100
PM 1500
Indexing of the rotary table: _____________________________
Station
Module1
h p l

(handling module only)2
Setting dimension
horizontal H [mm]3
Vertical stroke [mm]4
Setting dimension
vertical V [mm]3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
1 h=handling
module, p=pressing module, l=lifting module. Please assign the modules to the corresponding station.
If no gripper plate is required, distance H is up to the front side of the guide rail.
2 Stroke variants: 80 / 90 / 100 / 120 / 140
3 The values for the setting dimensions H and V are always specified in the upper / extended position.
4 Stroke variants: handling: 30 / 40 / 50; lifting: 58.3 / 70; pressing: PM 1100 P: 40.5 / 49.5; PM 1500 P: 41 / 50.5
04/2014
211
Whatsie
Was
else
noch
canvon
you expect
unsreceive
to
kriegen?
from us?
alles, was passt.
Everything
that fits.
213
Clear lines, attractive design
Customer-specific solutions:
A system of matched components
Manufactured in-house, we can offer you your own individual basic machine customised
with regard to design, precision, dimensions and even colour. And of course all equipment
comes with its own test certificate.
Guaranteed quality
No nasty surprises. We produce and supply
your machine from a single source as per
your own specifications in terms of design,
precision, dimensions and even colour - all
guaranteed and documented. You receive a
test report with every machine.
Fastest delivery time
No need to reinvent the wheel. Implement
your solution perfectly and purposefully based on optimum standards! We will supply
your machine within four to eight weeks.
214
Cost savings
Reduced engineering costs, no enquiries,
no stress, no manufacture or assembly times.
And our series production lowers costs.
See for yourself!
Surface treatment
We are happy to offer all components in
whatever surface finish you desire:
Anodised aluminium components
Chemically nickel-plated or burnished steel
Painted surfaces can alternatively be
powder-coated
04/2014
Indexing machine bases SR/SK
Final inspection and test protocol
Basic idea
Indexing machine bases
Examples
Custom equipment
Stationary and rotary plates
Individual,
customised designs
Make the most of our expertise in plate and base plate manufacturing, and compile your own personalised system solution on the basis
of our models. We can of course offer you everything you need - from special machining, right up to complete system solutions. This
saves you a great deal of time, which you can then use for your specific machine problem.
04/2014
215
SR Series
Special Features:
Standard sizes: BG 100R, BG 200R, BG 300R, BG 400R, BG 500R
2 - 4 standard ribbed legs depending on diameter
Customised diameters / designs available on request
Rotary Indexing Tables
Additional Rotating Dial Plates
Select the rotary indexing table suitable

for your application
Our aluminium dial plates are manufactured in a controlled temperature

enviroment from at least 3 month
aged material
Series TC/NC, TR/ NR, TW, TO, CR all

are available in various model sizes
The overall height of your machine will
be determined by the height of the indexing unit used and the length of the
support legs.
Dimensions, manufacturing and surface

treatments according to your specification
Supplied with a quality certificate
Laser measurement of the indexing

precision possible on request
216
04/2014
SK Series
Special Features:
3 standard sizes: BG 100K, BG 200K, BG 300K
Integrated switch cabinets available
Any edge dimensions possible
Customised sizes available upon request
Base Plates
Basic Frames
Round, square or rectangular
Round and square standard sizes
Dimensions, material and processing

according to your specification
Height adjustment possible
Machining according to your drawing

T-slots possible
Cable ducts standard
Customised design upon request

High quality rigid fabricated construction
Switch cabinets can only be fitted into square bases
Height-adjustable and shock-absorbing feet
Additional Stationary Top Plates

With integrated lip seal between stationary
and rotating indexing plate
In aluminium or steel, manufactured
according to your drawing
T-slots possible
04/2014
217
SR Series
Table of dimensions for standard version
Type
(Attention! New type designation)
Recommended rotary table type
B*
(Standard)
SR 100B
TC/NC 150320T, TW 150300A

TO 150220C, CR 300C
1300
35
40
575
960
615
960
SR 200B
TC/NC 220320T, TC 500T, CR 400C

TR/NR 750, PM 1100, TO 750C, TW 200 300A
1500
35
40
485
1200
815
1200
SR 300B
TC/NC 320T, TC 500T, TC 700T, TW 300

TR/NR 750, TR/NR 1100, PM 1500, CR 400700C
1800
35
40
615
1350
967
1350
SR 400B
TC 500 700T, TR/NR 1100, TR/NR 1500

CR 700 1000C
2200
35
40
690
1800
1357
1800
SR 500B
TR/NR 1500, TR/NR 2200, CR 1000 1300C
2500
35
40
656
2200
1700
2200
* with T-slots
General tolerances in conformity with DIN ISO 2768-m. Special tolerances upon request.
Notes: For the permissible loads of the stationary or rotary indexing plates, please refer to the Rotary indexing table chapter.
Special machining according your drawing.
Fixed centre plate

dS
Raised support for fixed centre plate
DS
Rotary plate
Rotating ring
Raised support for stationary plate

(up to 70 mm in height: ring of solid
material)
dR
DR
Base plate
Base frame
Feet are available in 2 versions:
Indexing ring with base frame

and raised supports
- with thread (screw-on)

- with borehole for floor anchoring
Optional raised support dimensions for indexing rings TR/NR

Raised support for fixed centre plate
Raised support for rotating ring
Table type
DS
dS
Height
DR
dR
Height
TR/NR 750
485
410
21.5
770
440
variable
variabel
TR/NR 1100
795
720
32
1100
740
variable
variabel
TR/NR 1500
1130
1055
32
1420
1080
variable
variabel
TR/NR 2200
1745
1655
37
2200
1660
variable
variabel
218
04/2014
SR Series Dimensions
Please download the selected machine
base from www.weiss-gmbh.de (in 2D
or 3D) directly into your CAD drawing.
This will ensure you are using the latest
model.
variable
** Distance M varies according

to the ridge height and can
be changed by 3 mm by
adjusting the feet
Item Y
T-slots (recommended)
Item X
External lip seal
Item X
Internal lip seal
Item Z
* For recommended dimensions and

diameters, see Rotary indexing tables
04/2014
219
SK Series
Table of dimensions for standard version
Type
(Attention! New type designation)
Recommended rotary table type
B*
(Standard)
SK 100B
TC/NC 150 320T, TW 150 300A

TO 150 220C, CR 300C
1300
35
40
410
1000
615
1000
SK 200B
TC/ NC 220320T, TW 200 300A

TR/ NR 750, CR 400, TO 750C
1480
35
40
610
1300
1007
1300
SK 300B
TC/NC 320T, TC 500700T, TW 300A

TR/NR 750, TR/NR 1100, CR 400700C
PM 1100, PM 1500
1800
35
40
710
1610
1310
1610
General tolerances in conformity with DIN ISO 2768-m. Special tolerances upon request.
* with T-slots
Notes: For the permissible loads of the stationary or rotary indexing plates, please refer to the Rotary indexing table chapter.
Special machining according your drawing.
Example detailing SK 300K, TC 320 T, dial and stationary plates.
220
04/2014
SK Series Dimensions
Please download the selected machine
base from www.weiss-gmbh.de (in 2D
or 3D) directly into your CAD drawing.
This will ensure you are using the latest
model.
** Distance M varies according

to the ridge height and can
be changed by 3 mm by
adjusting the feet
Item Y
T-slots (recommended)
Item X
External lip seal
Item X
Internal lip seal
Item Z
* For recommended dimensions and

diameters, see Rotary indexing tables
04/2014
221
Plates for rotary tables and systems

Stationary Plate
Standard model with integrated sealing lip between stationary
and rotating plate in steel or aluminium
Delivered with assembly hole and bore pattern (incl. middle
bore) appropriate for the table, T-slots possible
Axial accuracy for plates

Diameter
(mm)
< 600
Manufactured in Flatness Quality B including 3 off blanked

machining holes
< 800
Please note! All drill holes are blind in order to avoid the accidental blocking of the rotary indexing table
< 1100
< 1400
Rotary Indexing Plate
< 1800
Precision machined from aged material in a controlled temperature enviroment
< 2500
Thickness
(mm)
20
< 20
20
< 20
20
< 20
25
< 25
25
< 25
30
< 30
Flatness
Quality A
(mm)
0.04
0.06
0.06
0.07
0.07
0.08
0.08
0.10
0.10
0.20
0.15
0.25
Flatness
Quality B
(mm)
0.10
0.15
0.15
0.18
0.18
0.20
0.20
0.25
0.25
0.50
0.40
0.55
Recommended to be manufactured from aluminium to minimise weight

With appropriate assembly holes and bore patterns (plate is
located on the rotary indexing table with two dowel pins)
Base Plate
3 cable ducts as standard
Including cut out for drive when mounted on underside,
if required
Prior to positioning your automation equipment please
observe the standard hole pattern for fixing the base plate
to the base frame
T-slots possible
Guaranteed Precision
We guarantee the highest precision for flatness and
repeatability. Measurements are taken from the indexing
dial plate when assembled to the rotary indexing unit. The
precision is documented in an inspection certificate.
Delivery Time
Depending on the diameter within 4 to 6 weeks including
drilling work.
Indexing accuracy of hole patterns up to 1800 mm 3

over 1800 mm 8
Standard dimensions can be supplied at short notice.

(outer diameters: 600, 700, 800, 1000, 1100, 1200 and 1600)
Laser measurement of the indexing precision possible
Surface treatment: 1 week additional processing time required
Indicate machining concerning the bore pattern
Aluminium: anodised
Please forward your drawing by eMail in pdf or DXF format
Steel: chemically nickel-plated
Manufacturing Note
Dial plates with a diameter more than 550 mm will have 3
auxiliary threads. At stationary paltes these threads are closed
by plugs. We will inform you about the possible pitch diameter and the thread size if necessary.
222
04/2014
Fax to: +49(0)6281 5208-99

Machine Dimensioning
Enquiry
Dear customer,
Thank you for your interest in our Pick-o-Mat machine. Please answer the following questions, to ensure we optimise the
design of the system to suit your application:
Special _______________________
Chem. nickel-plated
SK Series
Special _______
B -2/+4
Stationary plate
Material:
Steel
AlMg4.5Mn
Surface Treatment:
Without
Anodised
Seal between stationary and rotary plate::

interior
exterior
Special ______________________________
Dimensions E _________ mm
Dimensions F _________ mm - 1 mm air gap = thickness
Dimensions G ____________________ mm
Spacer Height
For rotary indexing table
For stationary centre plate
Height ________ mm
Height ________ mm
Rotary Indexing Table

(please send machine dimensioning rotary indexing table)
Model ___________________
No. of stations ____________
Base Plate
Material:
Steel
SR Series
B -2/+4
Rotary plate
Material:
Steel
AlMg4.5Mn
Special ________________________
Surface Treatment:
Without
Anodised
Chem. nickel-plated
Special _____
Flatness of Ring:
A
B
Special _______________________
Standard assembly and bore hole pattern:
With countersinking
Without countersinking
Dimensions C _________ mm Thickness D ________ mm
(according to machine dimensioning rotary indexing tables)
AlMg4.5Mn
Surface Treatment:
Without
Anodised
Cable duct
T-slots
Standard
No
Special ____________________
Dimensions L __________ mm
Basic Frame
Special _____ SR Series (round design)
According to drawing No. ______
BG 100R
BG 200R
Yes
BG 400R
BG 500R
Colour: RAL ____________
Chem. nickel-plated
Processing according to drawing No. ____________________

Round: Dimensions A _____ mm Thickness B _____ mm
Square/Rect.
Dim. A1 _____ mm
Dim. A2 _____ mm
With steel base plate Dim. A1 and A2:
Machined
BG 300R
Height M __________ mm
SK Series (square design)

BG 100K
BG 200K
Height M _________ mm
BG 300K
Unmachined
Thickness B ________________ mm
Standard tolerance B -2/+4
Special tolerance
Processing/customisation according to drawing No. ________

Colour: RAL ________________
Machine feet
Yes
screw-on
No
anchoring

Company: _____________________________________________
Name: _______________________________________________
Phone: ___________________
Country: __________________________________________
eMail: ________________________________________________
04/2014
Fax: ______________________
223
How do we
implement ideas?
By turning
concepts into
reality.
225
Fast and efficient:

WEISS Application Software
Do you wish to commission your installation quickly and efficiently without having to deal with the
minutiae of the control software? For this job WEISS has developed a software solution which
supports you in an intuitive way when dealing with configuration, the control system and analysing
faults. It can even be used remotely if you so desire: WEISS Application Software.
226
04/2014
for the LS 280 linear assembly system
for all user-programmable rotary indexing tables

for the HP 140 Pick&Place

Simplest commissioning (cost reduction
through time saving)
Plug&play for initial commissioning even
without any special technical knowledge
Troubleshooting tool
Uniform interfaces in various languages
Simple parameter substitution with the
WEISS Service
No detailed hardware knowledge required
Visualisation
Free language selection
Preconfigured servo amplifier, specially

matched to the respective product.
Diagnostic options via remote

maintenance
Simple access to parameters
Error history
04/2014
227
Communication
Digital I/O (24V inputs and outputs)
Profibus-DP
DeviceNet-CAN
(tested at Rockwell control)
Communication
Ethernet
Modbus TCP
Profibus-DP
Ethernet
EtherNet/IP
CAN bus
DeviceNet-CAN
Free ASCII protocol

Software
Up to 128 positions teachable
Software
Visualisation
Up to 10 positioning programmes
can be stored
Status display of individual modules
Software cams can be specified
Display of alarm messages
Forced inputs and outputs possible

(e.g. for commissioning)
Forced inputs and outputs

Monitoring functions
Ethernet connection to the
control system
Loading and display of offline
parameter
228
04/2014
Communication
Digital I/O (24V inputs and outputs)
Profibus-DP
DeviceNet-CAN( tested at Rockwell control)
EtherNet (tested at Rockwell control)
Ethernet
CAN bus
Free ASCII protocol
Software
All positions and speeds freely
programmable
Easy parameter setting for a complex installation through a clear and structured display
of the mechanical design.
Up to 128 positions teachable

Up to 32 positioning programmes
can be stored
Forced inputs and outputs (for example
for commissioning)
Software cams can be specified
Scope function for diagnosis and optimisation of control
PCM - Permanent Conditioning Monitoring

for constant monitoring of the status of your
rotary indexing table.
04/2014
229
Disclaimer
The WEISS product catalogue has been compiled with the greatest
of care. Nonetheless, the details given are only for non-binding
general information and do not replace in-depth individual consulting
for a purchase decision. WEISS GmbH assumes no liability for
the correctness, completeness, quality of the information provided
nor that it is up to date. Liability for material defects and deficiencies
in title pertaining to the information, in particular for its correctness,
freedom from third-party intellectual property rights, completeness
and usability is excluded except in cases of intent or fraud. WEISS
GmbH shall be freed from all other liability, unless it is mandatorily
liable pursuant to the German Product Liability Law for intentional or
fraudulent action or for a breach of significant contractual duties.
Liability due to a breach of significant contractual duties is restricted
to typical, foreseeable damages except in cases of intent or gross
negligence.
Copyright
WEISS GmbH, Buchen, Germany. All rights reserved. All content
such as texts, images and graphics, as well as arrangements thereof,
are subject to protection by copyright and other laws on the protection
of intellectual property. Content of this catalogue may not be copied,
distributed or changed for commercial purposes. Some content is
further subject to third-party copyright. The intellectual property is
protected by various laws such as the industrial property rights,
trademark rights, and copyright of WEISS GmbH.
Headquarter
Subsidiaries
Representatives
04/2014
Technology that inspires
WEISS Product Range
Product
Range
WEISS GmbH | Siemensstrae 17 | 74722 Buchen

Phone +49(0)6281 5208-0 | Fax +49(0)6281 5208-99
info@weiss-international.com | www.weiss-international.com
Mechanics | Software | Electronics

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What products does WEISS offer?

What products does WEISS offer?

What are the main applications of WEISS products?

What are the main applications of WEISS products?

04/2014

Technology that inspires

WEISS Product Range

WEISS GmbH | Siemensstrae 17 | 74722 Buchen

Mechanics | Software | Electronics

The WEISS range at a glance

I would like to commission

I require machine frames,

Four steps to perfect automation

Fixed position rotary indexing tables

TC rotary indexing table 12

User-programmable rotary indexing tables 62 -123

NC rotary indexing table 64 NR rotary indexing ring 74 CR/

Linear assembly system

SR/SK indexing machine bases 214

Robust, innovative and user-friendly

port service Integrat

Core competence: electromechanics

Electromechanical basic components

Rotary indexing tables

Linear assembly systems

More than just a product

Fixed-speed rotary indexing tables

Fixed position rotary indexing tables

The drive can be swung downward.

TC rotary indexing table:

Rotary indexing table TC

Thanks to the cam profile with modified sinoide,

Our roller cam drives are dimensioned as large

Cleanroom-certified version also available:

The key advantages at a glance:

Sealing to avoid contamination

Extremely high precision which always

Fixed position rotary indexing tables

Technical data TC 120G

Clockwise - counter clockwise or reciprocating

2, 4, 5, 6, 8, 10, 12, 16, 20, special increments upon request

Up to 200 cpm, depending on inertia loading and number of stops

230 / 400 V 50 Hz, special voltages upon request

0.045 - 0.12 kW, frame size 56

See page 47*

Indexing 2-10: 45 indexing 16-20: 55 (in degree seconds)

(at 120 mm) indexing 2-10: 0.013 mm indexing 12-20: 0.016 mm

Max. flatness of dial plate:

(at 120 mm) 0.02 mm

Max. run out:

Max. parallelism of rotating

Rotary indexing table TC

Position: Drive on bottom

If you require subsequent drilling work on the indexing table,

Limit switch M12x1

approx. 98 with self-adjusting brake motor

max. screwing depth 6 mm

Cut out for drive

Fixed position rotary indexing tables

* Note on indexing times