Experiment:-01: "To Investigate The Functionality of Different Mechanisms"
Experiment:-01: "To Investigate The Functionality of Different Mechanisms"
Experiment:-01: "To Investigate The Functionality of Different Mechanisms"
Mechanism:
A mechanism is a device designed to transform input forces and movement into a
desired set of output forces and movement. Mechanisms generally consist of
moving components such as gears and gear trains, belt and chain drives, cam and
follower mechanisms, and linkages as well as friction devices such as brakes and
clutches, and structural components such as the frame, fasteners, bearings,
springs, lubricants and seals, as well as a variety of specialized machine elements
such as splines, pins and keys. Thus, mechanism is a fundamental unit & one has to
start with its study. The study of mechanism involves its analysis and synthesis.
Analysis is the study of motions and forces concerning different parts of an existing
mechanism whereas synthesis involves the design of its different parts. In a
mechanism, the various parts are so proportioned and related that the motion of
one imparts the requisite motions to others and the parts are able to withstand the
forces impressed upon them.
The simplest
example for a mechanism is a liver hinged at a wedge. It transfers input motion at
one end to the output motion on the other end. A scissors is a combination of two
livers; the mechanical work from one end can be transformed to cutting motion on
the output end. The two livers in scissors are connected together by a joint (revolute
joint). A slightly more complex mechanism is a slider crank mechanism.
Analysis of Mechanisms:
Analysis of mechanisms is the study of motion of different members constituting a
mechanism and the mechanism as a whole entity while it is being operated or run.
This study of motion involves linear as well as angular position, velocity and
acceleration of different points on members of mechanisms. Analysis and synthesis
are two different aspects of mechanisms and machine design.
Earlier design engineers used drafting equipments to graphically analyse the
mechanisms. The continuous contribution by design engineers for years has lead to
development of many methods and techniques for analysis of mechanisms.
Recently, the development of computer techniques has offered a number of viable
and attractive solutions.
Synthesis of Mechanisms:
The motion to be generated by machines are generally irregular, any motion except
uniform rotation about a fixed axis and uniform translation. The machine designer's
task is to design such mechanisms which can generate these required irregular
motions. The simplest way to design such mechanisms is by clever combination and
assembly of cams and/or linkages. Thus, basically there are two types of motion
generators:
Cams
Linkages
Each of the cam and linkage has their own advantages and disadvantages. Cams
are easy to design but cams are difficult and expensive to manufacture. Cams
generally have continuous point or line contact and thus wear out early. On the
other hand, linkages are difficult to design but linkages are less expensive and easy
Special Mechanisms:
There are some unusual mechanisms which can meet common needs of mechanical
engineering problems. These tools help with a range of purposes like generating
The straight line mechanisms were mostly developed in industrial revolution days
when many machines required straight line paths in their operations, whether it was
guiding the piston of engines or for operating valves. Straight line mechanisms were
developed by continuous effort in trail and error process with making intelligent
variations in linkage mechanisms.
the coupler moves in an almost straight line path for the motion close to coupler's
mean position. If something is hinged to the middle point of the coupler of Watt's
linkage it will be constrained to move in straight line path close to the coupler's
mean position.
This property of Watt's linkage is utilized in construction of rear axle suspension
system of car to prevent sideways motion of car body relative to the rear axle.
Types of Mechanisms:
Planar mechanism:
A planar mechanism is a mechanical system that is constrained so the trajectories
of points in all the bodies of the system lie on planes parallel to a ground plane. The
rotational axes of hinged joints that connect the bodies in the system are
perpendicular to this ground plane.
Spherical mechanism:
A spherical mechanism is a mechanical system in which the bodies move in a way
that the trajectories of points in the system lie on concentric spheres. The rotational
axes of hinged joints that connect the bodies in the system pass through the center
of these spheres.
Spatial mechanism:
A spatial mechanism is a mechanical system that has at least one body that moves
in a way that its point trajectories are general space curves. The rotational axes of
hinged joints that connect the bodies in the system form lines in space that do not
intersect and have distinct common normals.
The ratio of the pitch circles of mating gears defines the speed ratio and the
mechanical advantage of the gear set.
A planetary gear train provides high gear reduction in a compact package.
It is possible to design gear teeth for gears that are non-circular, yet still
transmit torque smoothly.
The speed ratios of chain and belt drives are computed in the same way as
gear ratios. See bicycle gearing.
Linkages:
A linkage is a collection of links connected by joints. Generally, the links are the
structural elements and the joints allow movement. Perhaps the single most useful
example is the planar four-bar linkage.
Flexure mechanisms:
A flexure mechanism consisted of a series of rigid bodies connected by compliant
elements (flexure bearings also known as flexure joints) that is designed to produce
a geometrically well-defined motion upon application of a force.
Lower pairs: When the two links have surface contact between them, it is
known as lower pair.
Higher pairs: When the two links have line or point contact between them,
it is known as higher pair.
Mechanisms composed of rigid bodies and lower pairs are called linkages.
Inversion of mechanism:
The process of fixing different links of a kinematic chain one at a time to produce
distinct mechanisms is called kinematic inversion. Here the relative motions of the
links of the mechanisms remain unchanged.
Let us consider the simplest kinematic chain, i.e., a chain consisting of four binary
links and four revolute pairs. The four different mechanisms can be obtained by four
different inversions of the chain.
Every mechanism has moving
members which move relative to each other about the joints connecting them.
These relative motions result in the trajectories of the points on members of the
mechanism. In any mechanism one link or member is fixed and acts as the frame.
The trajectories and motion characteristics of mechanism depend on the choice of
the reference frame link.
Inversions of a
mechanism are the different configurations of the mechanism with change of the
fixed reference link called frame. For different inversions of a mechanism although
the motion characteristics are entirely different but the relative angular
displacements of the members remain unchanged irrespective of the link chosen as
frame.
The information obtained from one inversion of the linkage can be used to study
other inversions of that linkage. Inversion technique is used extensively for analysis
and synthesis of mechanisms.
Degree of Freedom:
Degrees of Freedom of members and joints of mechanisms govern the working of a
machine. Each member of mechanism can move in certain directions or rotate
about certain axes and is not allowed to move or rotate in other directions. Degrees
of Freedom determine the possible movements of mechanisms.
Degree of freedom (DoF) is related to the motion possibilities of rigid bodies.
Kinematic definition for DoF of any system or its components would be the number
of independent variables or coordinates required to ascertain the position of the
system or its components".
The
concept of DoF in kinematics of machines is used in three ways. DoF of:
specify the position of the body if there are no constraints applied. The DoF
will reduce as the motion of the body is restricted.
For example, a body is not allowed to move along one axis in the plane. As a
result one DoF if lost thus leaving only two DoF.
Degrees of freedom of a kinematic joint:
Two bodies connect with each other to form a joint. One body can move in a
number of ways relative to the other and may be constrained in other ways.
DoF of a kinematic joint is number of ways in which one member of the joint
can move relative to the other member.
For example,
revolute joint has one DoF as one member can move only in one way relative
to the other member. It can only rotate about the axis of the joint. Prismatic
joint also has only one DoF as one of the two members can slide along the
other in one direction only.
Cylindrical joint has two DoF as one of the two members can rotate about the axis
of the joint and can also translate along it. Two motions possible so two DoF.
One of the most useful and most common mechanisms is the four-bar linkage. In
this mechanism, the link which can make complete rotation is known as crank (link
2). The link which oscillates is known as rocker or lever (link 4). And the link
connecting these two is known as coupler (link 3). Link 1 is the frame.
Inversions of four bar chain:
Crank-rocker mechanism:
In this mechanism, either link 1 or link 3 is fixed. Link 2 (crank) rotates completely
and link 4 (rocker) oscillates.
Here link 2 is fixed and both links 1 and 4 make complete rotation but with different
velocities. This is similar to 1.23(c).
This is one type of drag link mechanism, where, links 1& 3 are equal and parallel
and links 2 & 4 are equal and parallel.
QUICK
RETURN
MECHANISM:
A quick
used
convert
return mechanism is
where there is a need to
rotary motion into
reciprocating motion. As
rotates the slide moves
and backwards. Many
have this type of
mechanism and in the
the disc
forwards
machines
school workshop the best example is the shaping machine.
Description:
The Whitworth quick return mechanism converts rotary motion into reciprocating
motion, but unlike the crank and slider, the forward reciprocating motion is at a
different rate than the backward stroke. At the bottom of the drive arm, the peg
only has to move through a few degrees to sweep the arm from left to right, but it
takes the remainder of the revolution to bring the arm back. This mechanism is
most commonly seen as the drive for a shaping machine.
Also, the velocity of forward stroke in Crank and slotted lever mechanism remains
same for different stroke length while the velocity of return stroke decreases for
smaller stroke lengths. Thus for smaller stroke lengths Slotted lever serves no
advantage over quick return.
Whereas, the
is no such problem in Whitworth quick return mechanism.
Practical Applications:
Angle()
(Degrees)
Displaceme
nt(x)
(Inches)
No. of
Obs.
Angle()
(Degrees
)
Displaceme
nt(x)
(Inches)
1
2
3
4
5
6
7
8
9
0
10
20
30
40
50
60
70
80
-0.6
-0.3
-0.1
0.2
0.45
0.75
1.05
1.3
1.55
20
21
22
23
24
25
26
27
28
190
200
210
220
230
240
250
260
270
-1.3
-1.7
-1.95
-2.1
-2.25
-2.3
-2.3
-2.3
-2.25
10
11
12
13
14
15
16
17
18
19
90
100
110
120
130
140
150
160
170
180
1.7
1.85
1.95
1.92
1.75
1.45
0.97
0.37
-0.25
-0.85
29
30
31
32
33
34
35
36
37
280
290
300
310
320
330
340
350
360
-2.15
-2.00
-1.85
-1.7
-1.55
-1.35
-1.10
-0.85
-0.6
Displacement
0
0
50
100
150
200
250
300
-1
-2
-3
Angle
Displacement
20
0
5 10 15 20 25 30 35 40
Angle
350
400
Applications:
Following are the applications of the above mechanisms:
Reciprocating engine
Rotary engine
Oscillating cylinder engine
Hand Pump
Scotch Yoke
Shaper Machine
Elliptical Trammel
Angle()
(Degrees
)
0
10
2
3
4
20
30
Displaceme
nt(x)
(mm)
No. of
Obs.
20
21
22
23
0.5
2
5
Angle()
(Degrees
)
190
200
210
220
Displaceme
nt(x)
(mm)
70.5
69
68
63
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
9
14.5
19.5
26
31.5
38
44
50
54.5
59.5
63
65.5
68
70
70.5
24
25
26
27
28
29
30
31
32
33
34
35
36
37
230
240
250
260
270
280
290
300
310
320
330
340
350
360
59.5
56.5
50
44.5
40.5
33
27
21.5
15.5
10.5
6
3
1
0
Displacement
40
30
20
10
0
10
15
20
25
30
35
40
Angle
Smoother operation.
Higher percentage of the time spent at top dead center (dwell) improving
engine efficiency.
The Scotch Yoke is most commonly used in control valve actuators in high
pressure oil and gas pipelines.
A Shaper (which is not commonly used today) uses a Scotch yoke which has
been adjusted to provide a slow speed forward stroke and a faster return.
Scotch Yoke is also used in various engine types, such as Bourke engine,
SyTech engine, and many hot air engines and steam engines.
Angle()
(Degrees
)
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Displaceme
nt(x)
(Inches)
2.75
3.15
3.55
3.9
4.2
4.45
4.7
4.85
4.93
4.95
4.93
4.85
4.7
4.45
4.2
3.9
3.55
3.15
2.73
No. of
Obs.
Angle()
(Degrees
)
Displaceme
nt(x)
(Inches)
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
2.25
1.8
1.4
1
0.65
0.35
0.13
0
0
0
0.15
0.35
0.65
1
1.4
1.85
2.25
2.75
30
20
10
0
50
100
150
200
Angle
250
300
350
400
Rearranging,
This is the equation of an ellipse. The path traced by point C is an ellipse, with major axis and
minor axis equal to 2p and 2q respectively.
Oldham coupling: This is an inversion of double slider crank mechanism, which is used to
connect two parallel shafts, whose axes are offset by a small amount.
Inversions of
crank chain:
of slider crank
mechanism is
by fixing links 2, 3
slider
Inversions
obtained
and 4.
Pendulum pump or bull engineIII inversion of slider crank mechanism (slider fixed).
Double slider crank chain: It is a kinematic chain consisting of two turning pairs and two
sliding pairs.
Crank & Slotted lever Mechanism:
60
40
20
0
50
100
150
200
250
300
350
400
Angle