Tender PMC-Mauda 11 PART-1

Download as pdf or txt
Download as pdf or txt
You are on page 1of 156

(MAUDA SUPER THERMAL POWER PROJECT)

TENDER DOCUMENT
FOR

Name of Work- Supply, Installation, Testing & Commissioning of Indoor and


Outdoor gears of Signalling & Telecommunication system including Electronic
Interlocking system for private Railway siding taking off from Chacher
Railway station to In-Plant yard of NTPC Mauda Super Thermal Power
project (Maharashtra).

TENDER NO: RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

CONSULTANT:

Signal & Telecommunication Division,


RITES Bhawan, 5th Floor, Left wing
Plot No.1, Sector-29
Gurgaon-122001, (Haryana)
Tel. +91-124-2818541, Fax. +91-124-2571660

Tender Document issued to:


_____________________________________ (Name of Tenderer)
_____________________________________ (Address of Tenderer)
Signature of Officer issuing the
Document with Designation

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Date of Issue:__________

Page 1 of 156

TENDER AND CONTRACT DOCUMENT


CONTENTS
SL. No.
PART 1 (Technical Bid)
SECTION No. 1

Details

Page

SECTION No. 2
SECTION No. 3
SECTION No. 4

Notice Inviting Tender and Instructions to


Bidders.
Tender and Contract Form
Special Conditions of Contract
Deleted

5 - 54
55 - 57
59 69

SECTION No. 5

Technical Specifications

71 124

SECTION No. 6

Drawings

PART 2
(Financial Bid)

SCHEDULE (BILL) OF QUANTITES


Abstract of Cost of All Schedules

Percentage Rate Tender


PART 3
SECTION No. 7
SECTION No. 8

125 - 156

Schedule-1 (Supply of Materials)


Schedule-2 (Execution of Works)
GENERAL CONDITIONS OF
CONTRACT
General Conditions of Contract -NTPC
Errata to General Conditions of Contract NTPC

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

3
4 - 23
24 - 39

Page 2 of 156

PART - 1
TECHNICAL BID

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 3 of 156

SECTION - 1

NOTICE INVITING TENDER AND


INSTRUCTIONS TO TENDERERS

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 4 of 156

SECTION 1
NOTICE INVITING TENDER AND INSTRUCTIONS TO TENDERERS
1.0

GENERAL

1.1

Tender Notice

Tenders are invited by RITES Ltd., a Public Sector Enterprise under the Ministry of Railways,
acting for and on behalf of NTPC Ltd. (Employer) as an Agent/Power of Attorney Holder, from
working contractors (including contractors who have executed works within the last three
financial years (i.e current year & three previous years) prior to the stipulated date of submission
of tender) of Railways, CPWD, MES, DOT, RITES, State PWD or any other Central / State
Government Undertaking, Municipal Body, Autonomous Body of Central/State Governments or
Public Ltd., Co. listed on BSE/NSE for the work of Supply, Installation, Testing &
Commissioning of Indoor and Outdoor gears of Signalling & Telecommunication system
including Electronic Interlocking system for private Railway siding taking off from
Chacher Railway station to In-Plant yard of NTPC Mauda Super Thermal Power project
(Maharashtra).
(Note: Throughout these bidding documents, the terms bid and tender and their derivatives are
synonymous).
1.2

Estimated Cost of Work

The work is estimated to cost `10,52,41,390/- (Rs. Ten Crores Fifty Two Lakh Fourty One
Thousand Three Hundred Ninty Only). This Estimate, however, is given merely as a rough
guide.
1.3

Time for Completion

The time allowed for completion of work will 06 (Six) Months from the date of start.
Date of start - 15 days from the date of issue of Letter of Acceptance or the first date of handing
over of site, whichever is later.
1.4

Brief Scope of Work

The scope of work mainly includes supply and installation of signaling & Telecom equipments/
materials such as EI system, point machines, signaling and telecommunication cables, location
boxes, axle counters, track circuit materials, control cum indication panels, IPS etc. The work
also includes trenching and laying of S&T cables, cable terminations, installation of EI system,
location boxes, track circuit equipments, and testing & commissioning of entire S&T installation
for Reception yard and In-plant yard of Mauda Super Thermal Power Station. The detailed scope
of work is given in technical specifications.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 5 of 156

1.5

Availability of Site

The site for the work is available.

2.0

QUALIFICATION CRITERIA TO BE SATISFIED

2.1

The Qualification Criteria to be satisfied are given at Annexure I enclosed.

2.2

The Qualification Criteria to be satisfied will depend on the category of works, whether
Normal or Large. Normal Works are those costing up to Rs.30 Crores each and Large
Works are those costing more than Rs.30 Crores. The work for which the Tender is
being invited falls under the category of Normal Works

2.3

Deleted

2.4

In this Tender Joint Venture is allowed


In case of Joint Venture, following will apply:

a)

If JV is successful in the Bid, the Contract will be awarded in the name of JV. The JV
Agreement should be executed within 15 days of receipt of Letter of Acceptance and the
JV Agreement duly registered in accordance with law so as to be legally valid and binding
on the members. The JV shall also open a Bank account in the name of JV and all
payments due to the JV shall be credited by the Employer to that account only. To
facilitate statutory deductions such as towards Income Tax, VAT etc. made from the
amounts due to the JV being credited to the concerned Government Departments, the JV
shall arrange to obtain in the name of JV, PAN/TIN etc as required.
b) Bid submitted by a Joint Venture of two or more firms as Partners/Members shall be
accompanied by the following documents:
i)

A copy of Joint Venture MOU/Agreement duly notarized so as to be legally valid


and binding on all the Partners/Members and incorporating the following
provisions (Suggested format at Annexure III):

The Bid and, in case of a successful Bid, the Agreement shall be signed so
as to be legally binding on all Partners/Members.
One of the Partners/Members shall be nominated as being in charge and
this authorization shall be evidenced by submitting Power of Attorney
signed by legally authorized signatories of all the Partners/Members.
The Partner-in-charge/Lead Member shall be authorized to incur liabilities
and receive instructions for and on behalf of any and all partners/members
of the Joint Venture and the entire execution of the Contract, shall be done
exclusively with the Partner in charge.
All the partners of the Joint Venture shall be liable jointly and severally for
the execution of the Contract in accordance with the Contract terms and a

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 6 of 156

ii)

statement to this effect shall be included in the authorization through a


Power of Attorney in favour of the Partner-in-charge/Lead Member as well
as in the Bid and in the Agreement (in case of a successful bid).
Indication of the precise responsibility of all Partners/Members of the Joint
Venture in respect of planning, design, construction equipment, key
personnel, work execution and financing of the Project duly indicating the
percentage in financing of JV by each Partner.
In case of `Normal Works, the Partner-in-Charge/Lead Partner shall be
responsible for 100% financing of the J.V.
All partners/members of the JV shall comply with the provisions in the
Integrity Pact and any violation of the Pact by any partner/member shall be
construed as a violation by the JV.

Power of Attorney in favour of the Partner-in-charge/Lead Member on the lines


mentioned in item a above.(Suggested format at Annexure V).

2.5

The documents to be furnished by the Bidder to prove that he is satisfying the


Qualification Criteria laid down should all be in the Bidders name, except in cases where
though the name has changed, the owners continued to remain the same and in cases of
amalgamation of entities.

3.0

FORMAT AND CHECK LIST FOR SUBMISSION OF INFORMATION ON


QUALIFICATION CRITERIA

3.1

Other than Joint Ventures


The Tenderer shall furnish a Letter of Transmittal as given in Annexure II A enclosing
the documents mentioned therein/listed in para 1(a) of Annexure IA.

3.2

Deleted

3.3

Joint ventures
The Partner in charge / Lead Member shall furnish a Letter of Transmittal as given in
Anneuxre II B (N) enclosing the documents mentioned therein/listed in para 1(c) of
Annexure I A.

4.0

CONTENTS OF TENDER DOCUMENT

4.1

Each set of Tender or Bidding Document will comprise the Documents listed below and
addenda issued in accordance with para 7 :

PART 1 :- Technical Bid Packet


Section 1
Section 2
Section 3
Section 4

Notice Inviting Tender and Instructions to Tenderers.


Tender and Contract Form.
Special Conditions.
Deleted

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 7 of 156

Section 5 Technical Specifications


Section 6 Deleted
PART 2 :- Financial Bid Packet
Schedule of Quantities (Bill of Quantities)
Schedule-1 (Supply of Materials)
Schedule-2 (Execution of Works)
PART 3:- General Conditions of Contract
Section 7 - General Conditions of Contract of NTPC
Section-8 Earta to General Conditions of Contract of NTPC
4.2

Deleted

5.0

ISSUE OF TENDER DOCUMENT

5.1

A complete set of Tender Document (Technical and Financial Bid) described in Para 4.1
above can be seen in the office of the the Group General Manager/S&T, 5th Floor, Left
Wing, RITES Bhawan, Plot-1, Sector-29, Gurgaon-122001 (Haryana) Telephone No.
0124-2828546/2818960 between hours of 11.00 AM and 4.00 PM every day except on
Saturdays, Sundays and Public Holidays.

5.2

One set of Tender Document may be purchased from the office of Group General
Manager (S&T), 5th Floor, Left wing, RITES Bhawan, from 29.08.2011 to 26.09.2011
for a non refundable cost per set of Rs.15,000/- (Rupees Fifteen Thousand only) in the
form of Demand Draft/ Pay Order/ Bankers cheque drawn on any Scheduled Bank
payable at Gurgaon in favour of RITES Ltd., on submission of an application.

5.3

Tender Documents including drawings can also be downloaded from RITES Website
(www.rites.com) and in such a case, the Tenderer shall deposit the cost of tender
documents along with submission of tender, failing which his tender shall not be opened.
The cost of tender documents shall be deposited in the form of a separate Bankers
cheque / Demand Draft / Pay Order and enclosed in the envelope containing the Earnest
Money Deposit. The amendments / clarifications to the Tender documents will also be
available on the above website.

5.4

Tender Documents downloaded from RITES website shall be considered valid for
participating in the tender process. During the scrutiny of downloaded tender document,
if any modification / correction etc. is noticed as compared to the original documents
posted on the website, the bid submitted by such a Tenderer is liable to be rejected. In
case the bid of a Tenderer who has downloaded the document from website is accepted
the contract shall be executed in the original / manual tender document issued by the
concerned RITES officer.

5.5

Clarifications on Tender Documents


A prospective Tenderer requiring any clarification on the Tender Document may notify
Manager (S&T) in writing or by telefax or by e-mail at the following postal address/ fax

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 8 of 156

no./e-mail address RITES Bhawan, Plot no.1, Sector 29, Gurgaon-122001, Fax No.
0124-2571660, E-mail: manager_signal@rites.com
In cases where Pre-Bid Meeting is not proposed to be held, request for clarifications
including request for Extension of Time for submission of Bid, if any, must be received
not later than 10 (ten) days prior to the deadline for submission of tenders. Details of such
questions raised and clarifications furnished will be uploaded in RITES website without
identifying the names of the Bidders who had raised the questions. Any modification of
the Tender Document arising out of such clarifications will also be uploaded on RITES
website only.
In cases where Pre-Bid Meeting is proposed to be held, provisions in para 6.0 below may
be referred to.
6.0

Pre-Bid

meeting

is

not

7.0

AMENDMENT OF TENDER DOCUMENT

7.1

Before the deadline for submission of tenders, the Tender Document may be modified by
RITES Ltd. by issue of addenda/corrigendum. Issue of addenda / corrigenda will however
be stopped 7 days prior to the deadline for submission of tenders as finally stipulated.

7.2

Addendum/corrigendum, if any, will be hosted on website only and shall become a part of
the tender document. All Tenderers are advised to see the website for addendum/
corrigendum to the tender document which may be uploaded upto 7 days prior to the
deadline for submission of Tender as finally stipulated.

7.3

To give prospective Tenderers reasonable time in which to take the addenda/ corrigenda
into account in preparing their tenders, extension of the deadline for submission of tenders
may be given as considered necessary by RITES.

8.0

TENDER VALIDITY

8.1

The Tender shall be valid for a period of 180 days from the due date for submission of
Tender or any extended date as indicated in sub para below.

8.2

In exceptional circumstances, during the process of evaluation of tenders and prior to the
expiry of the original time limit for Tender Validity, the Employer may request that the
Tenderers may extend the period of validity for a specified additional period. The request
and the tenderers response shall be made in writing. A Tenderer may refuse the request
without forfeiting his Earnest Money. A Tenderer agreeing to the request will not be
permitted to modify his Financial Bid to a higher amount but will be required to extend
the validity of the Earnest Money for the period of the extension.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

proposed

to

be

held.

Page 9 of 156

9.0

EARNEST MONEY

9.1

The Tender should be accompanied by Earnest Money of ` 21,04,828 (Rupees Twenty


One Lakh Four Thousand Eight Hundred Twenty Eight only) in any of the forms
given below:Bankers Cheque / Pay Order/ Demand Draft payable at Gurgaon, drawn in favour of
RITES Ltd.

9.2

Any Tender not accompanied by Earnest Money in an acceptable form shall be rejected
by the Employer as non-responsive.

9.3

Refund of Earnest Money


a) Two Packet System
The Earnest Money of the Tenderers whose Technical Bid is found not acceptable will be
returned without interest soon after scrutiny of Technical Bid has been completed by the
Employer subject to provisions of Para 9.4 (b). The Earnest Money of the Tenderers
whose Technical Bid is found acceptable but Financial Bid is rejected will be returned
without interest within 28 days of the end of Tender Validity Period subject to provisions
of Para 9.4 (b).
(b) Deleted
c) In case of both Two Packet and Single Packet System, the Earnest Money of the
successful Tenderer, without any interest, will be adjusted as a part of the Contract
Performance Security payable in terms of provisions in the General Conditions of
Contarct (Clause 22).

9.4

The Earnest Money is liable to be forfeited


a)

if after bid opening, but before expiry of bid validity or issue of Letter of
Acceptance, whichever is earlier, any Tenderer
i)

withdraws his tender or

ii)

makes any modification in the terms and conditions of the tender which are
not acceptable to the Employer.

b)

in case any statement/information/document furnished by the Tenderer is found to


be incorrect or false.

c)

in the case of a successful Tenderer, if the Tenderer


i)

fails to furnish the Contract Performance Security within the period


specified under Clause 22 of GCC. OR

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 10 of 156

ii)

fails to commence the work without valid reasons within the period as
specified in Schedule F after the date of issue of Letter of Acceptance or
from the first date of handing over of the site, whichever is later.

In case of forfeiture of Earnest Money as prescribed hereinabove, the Tenderer shall not
be allowed to participate in the retendering process of the work.
10.0

ALTERNATIVE PROPOSALS BY THE TENDERERS


The Tenderers shall submit offers which comply strictly with the requirements of the
Tender Document as amended from time to time as indicated in Para 7.0 above.
Alternatives or any modifications shall render the Tender invalid.

11.0

SUBMISSION OF TENDER

11.1 Two Packet System and Single Packet System


(a)

Two Packet System

The tenderer shall submit the Tender in original in two packets as under:PACKET A :- TECHNICAL BID
Envelope 1

Earnest Money & Cost of Tender Document if the bid is


submitted on the document downloaded from RITES
website
Authority to Sign, Integrity Pact (when applicable) and
Qualification Information along with all enclosures /
documents as per Letter of Transmittal/ Checklist given in
Annexure IIA/IIB(N). As regards Authority to Sign Para
11.2 below may be referred to. As regards Integrity Pact,
para 11.7 below may be referred to.

Envelope 2

Technical Bid (Part 1 and Part 3) (Refer Para 4.1) including


signature on Tender Form (Section 2) duly witnessed after
filling up blanks therein.
Each page of the above documents including all Drawings
should bear the dated initials of the Tenderer along with the
seal of the Company, in token of confirmation of having
understood the Contents.
PACKET B :- FINANCIAL BID
Envelope 3

Schedule/Bill of Quantities.

Each page of the Financial Bid (Part 2 Refer Para 4.1) should be signed by the Tenderer along
with the seal of the company. In the last page of Financial Bid, at the end, the Tenderer should
sign in full with the name of the Company, Seal of the Company and Date.
Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 11 of 156

All rates and amounts, both in figures and words, must be written in indelible ink. Each
Correction, Cutting, Addition and overwriting should be initialed by the Tenderer.
The rates must be quoted in decimal coinage. Amounts must be quoted in full rupees by ignoring
fifty paise and less and considering more than fifty paise as rupee one. If the same item figures in
more than one section/part of Schedule of Quantities, the Tenderer should quote the same rate for
that item in all sections/parts. If different rates are quoted for the same item, the least of the
different rates quoted only shall be considered for evaluation of that item in all sections/parts of
the Schedule of Quantities.
Instructions contained in subsequent Para 17.6 (a) on Item rate tender and 17.6 (b) on
Percentage rate tender may be carefully studied and complied with.
b)

Deleted

11.2

Authority to Sign
a)
b)
c)

d)

e)

11.3

If the applicant is an individual, he should sign above his full type written name
and current address.
If the applicant is a proprietary firm, the Proprietor should sign above his full type
written name and the full name of his firm with its current address.
If the applicant is a firm in partnership, the Documents should be signed by all the
partners of the firm above their full type written names and current addresses.
Alternatively the Documents should be signed by the person holding Power of
Attorney for the firm in the Format at Annexure IV.
If the applicant is a limited Company, or a Corporation, the Documents shall be
signed by a duly authorized person holding Power of Attorney for signing the
Documents in the Format at Annexure IV.
If the applicant is a Joint Venture, the Documents shall be signed by the Lead
Member holding Power of Attorney for signing the Document in the Format at
Annexure V. The signatory on behalf of such Lead Partner shall be the one
holding the Power of Attorney in the Format at Annexure IV.

Items to be kept in mind while furnishing details


While filling in Qualification Information documents and the Financial Bid, following
should be kept in mind:
i)

There shall be no additions or alterations except those to comply with the


instructions issued by the Employer or as necessary to correct errors, if any, made
by the Tenderers.

ii)

Conditional Offer/ Tender will be rejected. Unconditional rebate/ discounts in the


Financial offer will however be accepted.
The Employer reserves the right to accept or reject any conditional
rebate/discounts. While evaluating the Bid Price, the conditional rebates/discounts
which are in excess of the requirements of the bidding documents or otherwise

iii)

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 12 of 156

result in accrual of unsolicited benefits to the Employer, shall not be taken into
account.

11.4

Sealing and Marking of Tenders

11.4.1 Two Packet System


(a) PACKET A TECHNICAL BID
Envelopes 1 & 2 as described in Para 11.1 (a) above should be sealed separately
superscribing Technical Bid with Envelope Number, Name of the work and Name
of the tenderer. In addition, the following should also be superscribed on the respective
envelopes.
Envelope 1

i) Earnest Money
ii) Cost of Tender Document if the Bid is submitted
on the document downloaded from RITES website.

Envelope 2

i) Authority to Sign, Integrity Pact (when


applicable as per para 11.7 below) and Qualification
Information/ documents as per checklist in
Annexure IIA / II B (N).
ii) Technical Bid including Drawings
iii)System
configuration
of
Electronic
Interlocking (EI) system along with all the
technical details in compliance to Technical
Specification para 3.
iv) Firm commitment from OEM of EI system for
supply, installation and post commissioning
technical support.
v) Bill of Materials (without price) to be supplied
against Schedule-1 item no. 1, 2 & 3.

Both the envelopes should be put in a packet which should be sealed. The following
should be superscribed on the packet:
i)
ii)
iii)

Packet A Technical Bid


Name of the Work
Name of the Tenderer

(b) PACKET B FINANCIAL BID


Envelope 3 Financial Bid should be put in Packet B which should be sealed. The
following should be superscribed on the packet.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 13 of 156

i)
ii)
iii)
(c)

Packet B - Financial Bid


Name of the work
Name of the tenderer

Both packets A and B should be put inside an outer envelope and sealed. This envelope
should be superscribed with the following details:
i)

Tender for (Name of work)

ii)

Tender number

iii)

Date and time of opening of Tender

iv)

From (Name of Tenderer)

v)

Addressed to ---- Group General Manager/S&T, 5th Floor, Left Wing,


RITES Bhawan, Plot-1, Sector-29, Gurgaon-122001 (Haryana).

11.4.2 Deleted
11.4.3 If the envelopes and packets are not superscribed and sealed as indicated in Paras 11.4.1
above, the Employer will assume no responsibility for the misplacement or premature
opening of the Tender.
11.5 Deadline for submission of Tender
11.5.1 Tenders must be received by the Employer at the following address not later than 11.00
Hrs. on 27.09.2011. In the event of the specified date for the submission of the Tender
being declared a holiday due to Strike/Bandh or on any account by the Employer, the
Tenders will be received up to the appointed time on the next working day.
Address for submission of Tender:
Group General Manager (S&T), 5th Floor, Left Wing, RITES Bhawan,
Plot-1, Sector-29, Gurgaon-122001 (Haryana).
11.5.2 The Employer may extend the deadline for submission of Tenders by issuing an
amendment in writing in accordance with Para 7.3 in which case all rights and obligations
of the Employer and the Tenderer previously subject to the original deadline will be
subject to new deadline.
11.6

Late Tender / Delayed Tender


Any Tender received by the Employer after the specified date and time of receipt of
Tender will be returned unopened to the Tenderer.

11.7

Integrity Pact
(i)

The Bidder/Contractor is required to enter into an Integrity Pact with the


Employer, in the Format at Annexure VIII. The Integrity Pact enclosed as

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 14 of 156

Annexure VIII will be signed by RITES for and on behalf of Employer as its
Agent/Power of Attorney Holder at the time of execution of Agreement with the
successful Bidder. While submitting the Bid, the Integrity Pact shall be signed by
the duly authorized signatory of the Bidder/Lead Member of JV. In case of failure
to submit the Integrity Pact duly signed and witnessed, along with the Bid, the Bid
is likely to be rejected.
(ii)

In case of any contradiction between the Terms and Conditions of the Bid
Document and the Integrity Pact, the former will prevail.
Provided always that provision of this para 11.7 Integrity Pact, shall be
applicable only when so provided in para 11.7A below which will also stipulate
the name and address of the Independent External Monitor as well as the Name,
designation and address of the official nominated by the Employer to act as the
Liaison Officer between the Independent External Monitor and the Engineer-inCharge as well as the Contractor.

11.7A Whether para 11.7 (Integrity Pact) shall be applicable

YES

If Yes, Name and Address of the Independent External


Monitor (In case value of contract is Rs.10 crores or more)
Name, Designation and Address of RITES Liaison Officer: Mr. Y. K. Sharma
GM (CP), RITES Ltd., GURGAON.
11.8

Modification and Withdrawal of Bids

11.8.1 Tenderers may modify or withdraw their bids by giving notice in writing before the
deadline prescribed in para 11.5 for submission of Bids.
11.8.2 Each modification or withdrawal notice shall be prepared, sealed, marked and delivered in
accordance with paras 11.1, 11.2 and 11.4 with the outer envelopes additionally marked
Modification or Withdrawal as appropriate.
The envelopes for modifications on Technical Bid and Financial Bid shall be
submitted in separate sealed envelopes and marked as Modifications of Technical Bid or
Modifications of Financial Bid as the case may be.
11.8.3 No bid may be modified after the deadline for submission of Bids except as indicated
below. If a Bidder makes a suo moto offer of rebate / discount in his Financial Bid after
the deadline for submission of Bids, such offer will not be considered for Financial
evaluation of Tenders. But if the Tenderer is successful in the Bid based on his original
offer without considering the suo moto offer, the rebate / discount offered will be taken
into account for incorporation in the Contract Agreement.
11.8.4 Withdrawal or modification of a Bid, subject to provisions in Para 11.8.3 above, after the
deadline for submission of Bids shall result in forfeiture of the Earnest Money.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 15 of 156

12.0

TENDER OPENING, EVALUATION AND CLARIFICATIONS OF


APPLICATIONS

12.1

The Employer will open all the Tenders received (except those received late or delayed)as
described in para 12.2/12.3 below, in the presence of the Tenderers or their
representatives who choose to attend at 11.30 hrs. on 27.9.2011 in the office of GGM
(S&T), 5th Floor, Left wing, RITES Bhawan, plot-1, sector-29, Gurgaon. In the event of
the specified date of the opening being declared a holiday by the Employer, the Tenders
will be opened at the appointed time and location on the next working day.

12.2

Two Packet System

(a)

(i) The PACKET A will be opened and Envelope 1 containing Earnest Money and Cost
of Tender Document (where Bid is submitted in the document downloaded from
RITES website) of all the Tenderers will be opened first and checked. If the Earnest
Money furnished is not for the stipulated amount or is not in an acceptable form and
where applicable, the cost of Tender Document has not been enclosed for the correct
amount and in an acceptable form, the Envelope 2 of PACKET A (TECHNICAL
BID) and PACKET B will be returned to the Tenderer concerned unopened at the
time of opening of the Tender itself. The Envelopes 2 of PACKET A (TECHNICAL
BID) of other Tenderers who have furnished Earnest Money of correct amount in
acceptable form and where applicable the cost of Tender Document for the correct
amount and in an acceptable form will then be opened. The Tenderers name, the
presence of Earnest Money and Authority to sign and such other details as the
Employer may consider appropriate will be announced by the Employer at the time of
opening of Packet A. PACKET B (FINANCIAL BID) of the Tenderers whose
Technical Bids have been accepted for evaluation will be checked to see if the seals
are intact. All such PACKETS B will be put in an envelope and sealed. The
Employers official opening the Tender will sign on this envelope and will also take
the signatures of preferably atleast two Tenderers or their representatives present.
This envelope will be kept in safe custody by the Employer.

(b)

The Employer will scrutinise the Technical Bids accepted for evaluation to determine
whether each Tenderer
(i)
(ii)
(iii)

(c)

has submitted `Authority to sign as per para 11.2 above and Integrity Pact (where
applicable) duly signed and witnessed as per para 11.7 above;
meets the Qualification Criteria stipulated in Para 2.0; and
conforms to all terms, conditions and specifications of the Tender Document
without any modifications or conditions.

If required, the Employer may ask any such Tenderer for clarifications on his Technical
Bid. The request for clarification and the response from the Tenderer will be in writing. If
a Tenderer does not submit the clarification/document requested, by the date and time set
in the Employers request for clarification, the bid of such Tenderer is likely to be
rejected. Tenderers whose Technical Bids are not found acceptable will be advised of
the same and their Earnest Money and PACKET B (FINANCIAL BID) will be returned
unopened. Tenderers whose Technical Bids are found acceptable will be advised

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 16 of 156

accordingly and will also be intimated in writing of the time and date and place where and
when the PACKET B (Financial Bid) will be opened.
(d)

At the appointed place, time and date, in the presence of the Tenderers or their
representatives who choose to be present, the Employer will open the envelopes
containing the PACKET B (FINANCIAL BID). The Tenderers name, the tender amount
quoted and such other details as the Employer may consider appropriate will be
announced by the Employer.

12.3

Deleted

13.0

INSPECTION OF SITE BY THE TENDERERS


Tenderers are advised to inspect and examine the site and its surroundings and satisfy
themselves before submitting their Tenders, as to the nature of the ground and sub-soil (as
far as is practicable), the form and nature of the site, the means of access to the site, the
accommodation they may require and in general shall themselves obtain all necessary
information as to risks, contingencies and other circumstances which may influence or
affect their Tender. A Tenderer shall be deemed to have full knowledge of the site
whether he inspects it or not and no extra charges consequent on any misunderstanding or
otherwise shall be allowed. The Tenderer shall be responsible for arranging and
maintaining at his own cost all materials, tools & plants, water, electricity, access,
facilities for workers and all other services required for executing the work unless
otherwise specifically provided for in the contract documents. Submission of a tender by
a Tenderer implies that he has read this notice and all other contract documents and has
made himself aware of the scope and specifications of the work to be done and of
conditions and rates at which stores, tools and plant etc. will be issued to him by the
Employer and local conditions and other factors having a bearing on the execution of the
work.

14.0

EMPLOYERS RIGHT ON ACCEPTANCE OF ANY TENDER


(i) If required, the Employer may ask any Tenderer the breakdown of unit rates. If the
Tenderer does not submit the clarification by the date and time set in the Employers
request for clarification, such Tender is likely to be rejected.
(ii) The competent authority on behalf of the Employer does not bind himself to accept
the lowest or any other Tender and reserves to himself the authority to reject any or
all the Tenders received without the assignment of any reason. All Tenders in which
any of the prescribed conditions is not fulfilled or any condition is put forth by the
Tenderer shall be summarily rejected.

15.0

CANVASSING PROHIBITED
Canvassing whether directly or indirectly, in connection with tenders is strictly prohibited
and the tenders submitted by the Contractors who resort to canvassing will be liable to
rejection.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 17 of 156

16.0

EMPLOYERs RIGHT TO ACCEPT WHOLE OR PART OF THE TENDER


The competent authority on behalf of the Employer reserves to himself the right of
accepting the whole or any part of the tender and the Tenderer shall be bound to perform
the same at the rates quoted.

17.0

MISCELLANEOUS RULES AND DIRECTIONS

17.1

The Tenderer shall not be permitted to tender for works if his near relative is posted as
Associated Finance Officer between the grades of AGM(F) and J.M (F) in the concerned
SBU Unit of RITES or as an officer in any capacity between the grades of GGM/GM and
Engineer (both inclusive) of the concerned SBU of the Employer. He shall also intimate
the names of persons who are working with him in any capacity or are subsequently
employed by him and who are near relatives to any Gazetted officer in the organization of
the Employer. Any breach of this condition by the Tenderer would render his Tender to be
rejected.
No Engineer of Gazetted rank or other Gazetted Officer employed in Engineering or
Administrative duties in an Engineering Department of the Organisation of the Employer
is allowed to work as a contractor for a period of one year after his retirement from the
Employers service without the previous permission of the Employer in writing. The
contract is liable to be cancelled if either the Contractor or any of his employees is found
any time to be such a person who had not obtained the permission of the Employer as
aforesaid before submission of the tender or engagement in the Contractors service.

17.2

If required by the Employer, the Tenderers shall sign a declaration under the officials
Secret Act 1923, for maintaining secrecy of the tender documents drawings or other
records connected with the work given to them. The unsuccessful Tenderers shall return
all the drawings given to them.

17.3

Use of correcting fluid anywhere in tender document is not permitted. Such tender is
liable for rejection.

17.4

a) In the case of Item Rate Tenders, only rates quoted shall be considered. Any tender
containing percentage below/above the rates quoted is liable to be rejected. Rates quoted
by the Tenderer in item rate tender in figures and words shall be accurately filled in so
that there is no discrepancy in the rates written in figures and words. However, if a
discrepancy is found, the rates which correspond with the amount worked out by the
Tenderer shall unless otherwise proved be taken as correct. If the amount of an item is not
worked out by the Tenderer or it does not correspond with the rates written either in
figures or in words then the rates quoted by the Tenderer in words shall be taken as
correct. Where the rates quoted by the Tenderer in figures and in words tally but the
amount is not worked out correctly, the rates quoted by the Tenderer will, unless
otherwise provided, be taken as correct and not the amount. In the event that no rate has
been quoted for any item(s), leaving space both in figure (s) or word(s) and the amount
blank, it will be presumed that the Tenderer has included the cost of this/ these item (s) in
other items and rate for such item (s) will be considered as zero and work will be required
to be executed accordingly.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 18 of 156

b)

In case of percentage Rate Tender only percentage quoted shall be considered. Any tender
containing item rates is liable to be rejected. Percentage quoted by the Tenderer in
percentage rate tender shall be accurately filled in figures and words so that there is no
discrepancy. If, for any Schedule in Financial Bid, the total amount has been indicated by
the Tenderer and if discrepancy is noticed in the percentages quoted in words and figures,
then the percentage which corresponds with the total amount, shall, unless otherwise
proved be taken as correct. If the total amount is not worked out or if worked out, it does
not correspond with the percentages written either in figures or in words, then the
percentage quoted by Tenderer in words shall be taken as correct. When the percentages
quoted by the Tenderer in figures and in words tally but the total amount is not worked
out correctly, the percentage quoted by the Tenderes shall be taken as correct, unless
proved otherwise and the total amount worked out accordingly.

17.5

In the case of any Item rate tender where unit rate of any item/items appears unrealistic,
such tender will be considered as unbalanced and in case the Tenderer is unable to provide
satisfactory explanation, such a tender is liable to be disqualified and rejected.

17.6

(a) In Item rate Tender, all rates shall be quoted on the tender form. The amount for each
item should be worked out and requisite totals given. Special care should be taken to write
the rates in figures as well as in words and the amount in figures only, in such a way that
interpolation is not possible. The total amount in each Schedule should be written both in
figures and in words. In case of figures, the word Rs. should be written before the figure
of rupees and word P after the decimal figures, e.g. Rs.2.15 P and in case of words, the
word, Rupees should precede and the word Paise should be written at the end. Unless
the rate is in whole rupees and followed by the word only it should invariably be up to
two decimal places. While quoting the rate in schedule of quantities, the word only
should be written closely following the amount and it should not be written in the next
line.

17.7

17.8

17.9

(b) In Percentage Rate Tender, the Tenderer shall quote percentage below / above (in
figures as well as in words) at which he will be willing to execute the work. He shall also
work out the total amount of his offer and the same should be written in figures as well as
in words in such a way that no interpolation is possible. In case of figures, the word Rs
should be written before the figure rupees and word P after the decimal figures (eg.)
Rs.2.15 P and in case of words the word Rupees should precede and the word Paisa
should be written at the end.
Sales-tax/VAT,Service Tax, purchase tax, turnover tax or any other tax/ Cess on material,
labour and Works in respect of this Contract shall be payable by the Contractor and the
Employer will not entertain any claim whatsoever in respect of the same.
Each Bidder shall submit only one Bid either as an individual or as a Proprietor in a
Proprietary firm or as a Partner in a Partnership firm or as a Director of a limited
Company/Corporation or as a Partner in a Joint Venture. Any Bidder who has submitted
a Bid for a work, shall not be a witness for any other Bidder for the same work. Failure to
observe the above stipulations would render all such Tenders submitted as a Bidder and /
or as a witness, liable to summary rejection.
The Contractor shall be fully responsible for all matters arising out of the Performance of
the Contract and shall, at his own expense, comply with all laws/ acts/ enactments/ orders/

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 19 of 156

regulations/ obligations whatsoever of the Government of India, State Government, Local


Body and any Statutory Authority.
17.10 NTPC shall not issue C form & way bill or any other concessional form.
18.0

SIGNING OF CONTRACT AGREEMENT

18.1

The Tenderer whose tender has been accepted will be notified of the award by the
Employer by issue of a `Letter of Acceptance prior to expiration of the Bid Validity
period, in the form at Annexure VI.
The Letter of Acceptance will be sent to the Contractor in two copies one of which he
should return promptly, duly signed and stamped. The Letter of Acceptance will be a
binding Contract between the Employer and the Contractor till the formal Contract
Agreement is executed.
Within the period as specified in Clause22 of `GCC, of the date of issue of Letter of
Acceptance, the successful Tenderer shall deliver to the Employer, Contract
Performance Security in the format prescribed.
The Tenderer whose Tender is accepted shall be required to submit at his cost stamp
papers of appropriate value as per the provisions of Indian Stamp Act within 15 days of
the date of issue of Letter of Acceptance.
At the same time the Employer notifies the successful Tenderer that his Tender has been
accepted, the Employer will direct him to attend the Employers office within 28 days of
issue of Letter of Acceptance for signing the Agreement in the proforma at Annexure
VII. The Agreement will however be signed only after the Contractor furnishes Contract
Performance Security and hence, where justified, the period of 28 days stipulated above
will be extended suitably.

18.2

18.3

18.4

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 20 of 156

ANNEXURE I
QUALIFYING CRITERIA FOR WORKS CONTRACTS
1.

Annual Financial Turnover


The bidder should have achieved a minimum annual financial turnover of `10,52,41,390/(Rs. Ten Crores Fifty Two Lakh Fourty One Thousand Three Hundred Ninty Only)
in any one of the last 5 Financial Years.

Notes :
-

The financial turnover will be taken as given under the head Income in audited Profit
and Loss Account and excluding non-recurring income, income from other sources and
stock. It is clarified that the Financial Turnover means relevant revenue as recorded in the
Income side of Profit and Loss Account. It does not mean Profit.

Closing stocks in whatsoever manner should not form part of turnover.


Weightage of 5% (compounded annually) shall be given for equating the financial
turnover of the previous years to the current year.

For considering the Financial Years, for example for a work for which the Tender is being
opened in Financial Year 2011-12, the last five Financial Years shall be 2010-11, 200910, 2008-09, 2007-08 and 2006-07. For a Tender opened on (say) 06.06.11 (F.Y. 201112), with weightage of 5% compounded annually, the weightages to be applied on the
Turnover of the previous five Financial Years will be : F.Y. 2010-11 = 1.050; F.Y. 200910 = 1.103; F.Y. 2008-09 = 1.158; F.Y. 2007-08 = 1.216; F.Y. 2006-07 = 1.276.

The Bidder should furnish Annual Financial Turnover for each of the last 5 Financial
Years in tabular form and give reference of the document (with page no.) relied upon in
support of meeting the Qualification Criterion.

The Bidder should submit self attested copy of Auditors Report along with Balance Sheet
and Profit and Loss Statement along with Schedules for the relevant Financial Year in
which the minimum criterion is met. Provisional audit reports or certified statements will
not be accepted.

If the Audited Balance Sheet for the immediately preceding year is not available in case of
tender opened before 30th Sept., audited Balance Sheets, Profit and Loss Statements and
other financial statements of the five Financial Years immediately preceding the previous
Financial Year may be adopted for evaluating the credentials of the Bidder.

In case of JV, following provisions will apply:


The Partner-in-charge/Lead Member shall singly meet this criterion.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 21 of 156

2.

WORK EXPERIENCE
Similar Works Experience
The bidder should have completed, in the last three financial years (i.e. current year &
three previous years) at least one similar single work for a minimum value of
`3,68,34,487.00 (Rupees Three crore sixty eight lakh thirty four thousand four
hundred eighty seven only) prior to the last stipulated date for submission of Bid
Similar Works
Similar works shall mean Supply, installation, testing & commissioning of Panel
Interlocking/Electronic Interlocking system

Notes :
A weightage of 5% (compounded annually from the date of completion of the work to the
submission of the Bid) shall be given for equating the value of works of the previous
years to the current year.
-

Only such works shall be considered where physical completion of entire work is over or
commissioning of work has been done, whichever is earlier.

The Bidder should submit the details of such similar completed works as per the format at
Proforma-1 enclosed.

Works carried out by another Contractor on behalf of the Bidder on a back to back basis
will not be considered for satisfaction of the Qualification Criterion by the Bidder.

Credential certificates issued by Govt. Organizations/ Semi Govt. Organizations/ Public


Sector Undertakings/ Autonomous bodies of Central/State Governments / Municipal
bodies/ Public Ltd. Cos. listed on BSE/NSE shall only be accepted for assessing the
eligibility of a Tenderer.

In case of JV, following provisions will apply:


The Partner-in-charge/Lead Member shall singly meet this criterion.

3.

SOLVENCY CERTIFICATE
A Solvency Certificate of minimum solvency of `4,20,96,556/- (suggested format at
Proforma 2) from a Scheduled Bank issued not earlier than 6 months from the last date
for submission of tender is required to be submitted by the bidder.
Notes:
-

The certificate so produced by the Bidder may be got verified from the issuing
Bank.

In case of JV, the following provisions will apply:

The Partner-in-charge/Lead Member shall singly meet this criterion.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 22 of 156

4.

PROFITABILITY
The applicant firm shall be a profit (net) making firm and shall have made profit in each
of the last two Financial Years and in atleast one out of the three Financial Years
immediately preceding the last two Financial Years.
The Bidder should furnish figures of net profit of last 5 years in a tabular form and submit
attested copies of Auditors Reports along with audited Balance Sheets and Profit and
Loss Statements for the last Five Financial Years. In case the firm is profit making for the
last three Financial Years continuously, the Bidder may submit the above documents for
last three Financial Years only. Specific reference with page no. of document which
proves satisfaction of this Qualifying Criterion should be indicated in the tabular
statement.
Notes:
- In case of JV, the following provisions will apply:
The Partner-in-charge/Lead Member shall singly meet this criterion.

5.

POINTS TO NOTE ON SATISFACTION OF QUALIFYING CRITERIA IN CASE


OF BOTH LARGE AND NORMAL WORKS
a)

Sub-Contractors Experiences and Resources


Sub-Contractors Experiences and Resources will not be taken into account in
determining the Bidders compliance with the qualifying criteria.

b)

Experiences and Resources of the Parent Company and other subsidiary


companies
If the Bidder is a wholly owned subsidiary of a company, the experience and
resources of the owner/parent company or its other subsidiaries will not be taken
into account. However, if the Bidder is a Company, the Experience and Resources
of its subsidiaries will be taken into consideration.

6.

DECLARATION BY THE BIDDER


Even though the Bidders may meet the above qualifying criteria, they are subject to be
disqualified if they have
a)

b)

Made misleading or false representation in the forms, statements and attachments


in proof of the qualification requirements. In such a case, besides Tenderers
liability to action under para 9.4 of Instructions to Tenderers, the Tenderer is liable
to face the penalty of banning of business dealings with him by RITES.
Records of poor performance such as abandoning the work, not properly
completing the contract, inordinate delays in completion, litigation history or
financial failures etc.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 23 of 156

c)

d)

Their business banned or suspended by any Central/State Government


Department/ Public Undertaking or Enterprise of Central/State Government and
such ban is in force.
Not submitted all the supporting documents or not furnished the relevant details as
per the prescribed format.

A declaration to the above effect in the form of affidavit on stamp paper of Rs. 10/- duly
attested by Notary/Magistrate should be submitted as per format given in Proforma 3
enclosed.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 24 of 156

Proforma-1
LIST OF SIMILAR WORKS SATISFYING QUALIFICATION CRITERION
COMPLETED DURING THE LAST 3 FINANCIAL YEARS (i.e. CURRENT YEAR &
THREE PREVIOUS YEARS
S. Client's Name of Scope of Agreement
No. Name the Work & work
/ Letter of
and
Location carried Award No.
Address
out by
and date
the
Bidder

Contract Value

Awarded Actual on
completion

Date of start Date of Completion Reasons for


Ref. of
delay in
document
completion (with page
if any
no.) in support
of meeting
Qualification
Criterion
As per
Actual
LOA/
Agreement

SEAL AND SIGNATURE OF THE BIDDER


Note :
1.

In support of having completed above works, attach self attested copies of the completion
certificate from the owner/client or Executing Agency / Consultant appointed by owner /
Client indicating the name of work, the description of work done by the Bidder, date of
start, date of completion (contractual & actual) and contract value as awarded and as
executed by the Bidder . Contract Value shall mean gross value of the completed work
including cost of materials supplied by the owner/client but excluding those supplied free
of cost.

2.

Such Credential certificates issued by Govt. Organizations/ Semi Govt. Organizations /


Public Sector Undertakings / Autonomous bodies of Central or State Government /
Municipal Bodies / Public Ltd. Co. listed on BSE/NSE shall only be accepted for
assessing the eligibility of a Tenderer.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 25 of 156

3.

In case of a Certificate from a Public Limited Co., the Bidder should also submit
documentary proof that the Public Ltd. Co., was listed on BSE or NSE when the work
was executed for it.
Information must be furnished for works carried out by the Bidder in his own name or
proportionate share as member of a Joint Venture. In the latter case details of contract
value including extent of financial participation by partners in that work should be
furnished.

4.

If a Bidder has got a work executed through a Subcontractor on a back to back basis, the
Bidder cannot include such a work for his satisfying the Qualification Criterion even if the
Client has issued a Completion Certificate in favour of that Bidder.

5.

Use a separate sheet for each partner in case of a Joint Venture.

6.

Only similar works completed during the last 3 financial years (i.e the current year &
three financial years) prior to the last stipulated date for submission of Bid, which meet
the Qualification Criterion need be included in this list.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 26 of 156

Proforma 2

SOLVENCY CERTIFICATE FROM A NATIONALISED


OR A SCHEDULED BANK

This is to certify that to the best of our knowledge and information, M/s ____________________,
having their registered office at _____________, a customer of our Bank, is a reputed company
with a good financial standing and can be treated as solvent to the extent of Rs. ___________.
This certificate is issued without any guarantee or risk and responsibility on the Bank or any of its
officers.

Signature with date


Senior Bank Manager (Name of Officer issuing the
Certificate)
Name, address & Seal of the Bank/ Branch

Note:
Bankers Certificate should be on letter head of the Bank.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 27 of 156

Proforma 3
DECLARATION BY THE BIDDER
(Affidavit on Non-Judicial Stamp Paper of Rs.10/- duly attested by Notary / Magistrate)
This is to certify that We, M/s. __________________________, in submission of this offer
confirm that:i)

We have not made any misleading or false representation in the forms, statements and
attachments in proof of the qualification requirements;

ii)

We do not have records of poor performance such as abandoning the work, not properly
completing the contract, inordinate delays in completion, litigation history or financial
failures etc.

iii)

No Central / State Government Department/ Public Sector Undertaking or Enterprise of


Central / State Government has banned/suspended business dealings with us as on date.

iv)

We have submitted all the supporting documents and furnished the relevant details as per
prescribed format.

v)

List of Similar Works satisfying Qualification Criterion indicated in Proforma 1 does not
include any work which has been carried out by us through a Subcontractor on a back to
back basis.

vi)

The information and documents submitted with the Tender and those to be submitted
subsequently by way of clarifications / making good deficient documents are correct and
we are fully responsible for the correctness of the information and documents submitted
by us.

vii)

We understand that in case any statement/information/document furnished by us or to be


furnished by us in connection with this offer, is found to be incorrect or false, our EMD in
full will be forfeited and business dealings will be banned.

SEAL, SIGNATURE & NAME OF THE BIDDER


signing this document

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 28 of 156

ANNEXURE I A
CHECK LIST OF DOCUMENTS TO BE SUBMITTED
1.

a)

BY BIDDERS OTHER THAN JOINT VENTURES

i)

Annual Financial Turnover

ii)

Annual financial turnover for each of the last 5 Financial Years in tabular
form.

Self attested copies of Auditors Report along with the Balance Sheet and
Profit and Loss Statement for the relevant Financial Year in which the
minimum criterion is met (Refer Notes under Para 1 of Annexure I).

Work Experience
Similar Work Experience : Proforma 1 of Annexure I with details of
work, which satisfy requisite qualification criterion with self attested
copies of supporting document (Refer Para 2 of Annexure I).

iii)

Solvency Certificate.
Suggested format at Proforma 2 of Annexure I (Refer Para 3 of Annexure I)

iv)

Profitability
-

v)

Net profit of last 5 Financial Years in tabular form.


Self attested copies of Auditors Report along with the Balance Sheets and
Profit and Loss Statements for last 5 or 3 Financial Years, as the case may
be (Refer Para 4 of Annexure I).

Declaration by Bidder
Proforma 3 (Refer Para 6 of Annexure I)

vi)

Integrity Pact (where applicable) : duly signed and witnessed in the format at
Annexure VIII (Refer para 11.7 of NIT & Instructions to Tenderers)

b)

Deleted

c)

BY JOINT VENTURE PARTNERS


(1) By Partner-in-Charge/Lead Member
i)
ii)

JV MOU/Agreement (Refer Para 2.4 of NIT & Instructions to Tenderers)


Power of Attorney (Refer Para 2.4 of NIT & Instructions to Tenderers)

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 29 of 156

iii)
iv)

Annual Turnover: As in a(i) above to meet 100 % of requirement as per


criterion
Work Experience

v)
vi)
vii)
viii)

Similar Work Experience : As in (a) (ii) above to meet 100% of


requirement as per criterion
Solvency Certificate : As per (a) (iii) above To the extent of 100%
financial participation
Profitability : As in (a) (iv) above.
Declaration by Bidder: As in (a) (v) above.
Integrity Pact : : duly signed and witnessed, as in (a) (vi) above.

(2) By Partners other than Partner-in-Charge/Lead Member


i)
ii)

Work Experience: Construction experience in Key Activities/ Specialised


Components : As in (a) (ii) above.
Declaration by Bidder: As in (a) (v) above.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 30 of 156

ANNEXURE II A
QUALIFICATION INFORMATION/CHECKLIST OF DOCUMENTS
--LETTER OF TRANSMITTAL BY OTHER THAN JOINT VENTURES
(on letter head of the Applicant)
From
_____________

To,
Group General Manager (S&T)
RITES BHAVAN,
1, sector-29
RITES Ltd.
GURGAON-01

Sir,
Sub: Submission of Qualification information /documents as per Checklist.
1.

I/We hereby submit the following documents in support of my/our satisfying the
Qualification Criteria laid down for the work:a) Self attested copy of a certificate, confirming that the applicant is a working contractor
or has executed any work within the last three financial years (i.e current year & three
previous years) prior to the stipulated date of submission of tender, issued by
Railways, CPWD, MES, DOT, RITES, State PWD or any other Central/State
Government Undertaking, Municipal Body, Autonomous Body of Central or State
Government or Public Limited Company listed on NSE/BSE.
b) Annual Financial Turnover
(i) Annual financial turnover for each of the last 5 Financial Years in a tabular form.
(ii) Self attested copy of Auditors Report along with the Balance Sheet and Profit
and Loss Statement and Schedules for the relevant Financial Year in which the
minimum criterion is met, with calculations in support of the same.
c) Work Experience
i)
Similar Work Experience :- In Proforma 1 with details of work as
applicable and self attested copies of supporting documents as mentioned
therein.
d)
Solvency Certificate - Proforma 2.
e)
Profitability - Net profit of last 5 Financial years in tabular form with self attested
copies of Profit and Loss Statements for the last 5 or 3 Financial Years as
applicable.

2.

In addition the following supporting documents are also enclosed.


a)
b)
c)

Self attested copy of Partnership Deed/Memorandum and Articles of Association


of the Firm.
Self attested copies of PAN/TAN issued by the Income Tax Department.
Declaration Proforma 3

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 31 of 156

d)
e)
f)
g)

Self attested copy of Sales Tax, Works Contract Tax, Service Tax Registration
Certificate (as applicable).
Self attested copy of Registration under Labour Laws, like PF, ESI etc.
Self attested copy of ISO 9000 Certificate ( if any)
Integrity Pact (where applicable) : duly signed and witnessed.

3.

I authorize you to approach any Bank, Individual, Employer, Firm or Corporation,


whether mentioned in the enclosed documents or not, to verify our competence and
general reputation.

4.

I also enclose written Power of Attorney of the signatory of the Tender on behalf of the
Tenderer.

Yours faithfully,

Encl: As in Paras 1, 2 & 4


Signature of Applicant
with Name _________________
Date with seal

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 32 of 156

ANNEXURE II B (N)
QUALIFICATION INFORMATION /CHECKLIST OF DOCUMENTS
- LETTER OF TRANSMITTAL BY JOINT VENTURE
(FOR NORMAL WORKS COSTING BETWEEN Rs.1 CRORE and Rs.30 CRORES)
(To be signed by the Lead Member in his Letter Head)
From
To,
___________________________
Group General Manager (S&T)
RITES BHAVAN,
1, sector-29
RITES Ltd.
GURGAON-01
Sir,
Subject:

Submission of Qualification Information/ documents as per Checklist.

As the Lead Member of the Joint Venture, I/We hereby submit the following documents in
support of our JV:
Details pertaining to JV
a)
b)
c)

d)
e)
f)
g)

Self certified copy of the Joint Venture Agreement / Memorandum of Understanding.


Power of Attorney in my/our favour as the Lead Member executed by the authorized
representatives of all the members.
Self attested copy of a certificate, confirming that each Member of JV is a working
contractor or has executed any work within the last three financial years (i.e current year
& three previous years) prior to the stipulated date of submission of tender, issued by
Railways, CPWD, MES, DOT, RITES, State PWD or any other Central/State
Government Undertaking, Municipal Body, Autonomous Body of Central or State
Government or Public Limited Company listed on NSE/BSE.
Self attested copy of Sales Tax, Works Contract Tax, Service Registration Certificate (as
applicable).
Self attested copy of Registration under Labour Laws, like PF, ESI etc.
Self attested copy of ISO 9000 Certificate ( if any)
Integrity Pact (where applicable) duly signed and witnessed.

Details pertaining to Lead Member


(i)

Qualification Criteria

a)

Annual Turnover
-

Annual financial turnover for each of the last 5 Financial Years in a tabular form.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 33 of 156

b)

c)
d)

Self attested copy of Auditors Report along with the Balance Sheet and Profit and
Loss Statement and Schedules for the relevant Financial Year in which the
minimum criterion is met, with calculations in support of the same.

Work Experience
- Similar Works Experience: - In Proforma 1 with details of work as applicable and
self attested copies of supporting documents as mentioned therein.
Solvency Certificate - Proforma 2.
Profitability -Net profit of last 5 Financial years in a tabular form with self attested
copies of Profit and Loss Statements for the last 5 or 3 Financial Years as applicable.

ii)

Other supporting documents

a)
b)

Declaration Proforma 3
Self attested copy of PAN/TAN issued by the Income Tax Department.

2)

I/We also enclose the following documents pertaining to each of the other Partners of J.V.
duly signed by the Authorized representative of each Partner/Member of J.V.

3)

4)

i)

Qualification Criteria

Work experience

Construction experience in key activities/ specialised components:As per para i (b) above as for Lead Member.

ii)

Other Supporting Documents

Self attested copy of Partnership Deed/ Memorandum and Articles of Association of the
firm.
I/We authorize you to approach any Bank, Individual, Employer, Firm or Corporation
whether mentioned in the enclosed documents or not, to verify the competence and
general reputation of each Member of our JV.
I also enclose written Power of Attorney of the signatory of the Tender on behalf of the
Tenderer.

Yours faithfully,
Encl: As in Paras 1, 2 & 4

Signature of Applicant with


Name
Date and Seal

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 34 of 156

ANNEXURE III

DRAFT MEMORANDUM OF UNDERSTANDING


EXECUTED BY MEMBERS OF THE CONSORTIUM / JOINT VENTURE
(On each firms Letter Head)
From
_______________
_______________
To
RITES Ltd
_______________
Dear Sir,
Re: RITES Tender Notice No.________________ dated _______ for_____ (Name of Work)

We wish to conform that our company / firm (delete as appropriate) has formed a Consortium
with _____ (insert names of all other members of the group) for purposes associated with your
Tender No.__________
(Members who are not the Lead Member of the Consortium should add the following
paragraph) *
* The Consortium is led by _________ (insert name of the Lead Member) whom we hereby
authorize to act as leader on our behalf for the purposes of submission of Bid for ____ (name of
work) and to incur liabilities and receive instructions for and on behalf of any and all the partners
of the Joint Venture/Members of the Consortium. For this purpose we have executed a Power of
Attorney in favour of ______ (name of the Lead Member)
(Member who is the Lead Member of the Consortium should add the following paragraph)**
**
In this Consortium we act as Lead Member and for the purposes of bidding for the work,
represent the Consortium.
Till the award of work, the Lead Partner shall furnish Bid bond and all other bonds/guarantees to
the Employer on behalf of the Joint Venture, which shall be legally binding on all the partners of
the Joint Venture.
In the event of our Consortium being awarded the contract we agree to be jointly with ________
(insert names of all other members of the Consortium) and severally liable to RITES, its
successors and assigns for all obligations, liabilities, duties and responsibilities arising from or
imposed by the contract subsequently entered into between RITES and our Consortium.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 35 of 156

The precise responsibility of the Lead Member and other Members of the Consortium in respect
of planning, design, construction equipment, key personnel, work execution and financing of the
Work including Percentage of financial participation by each Member will be as indicated in the
Annexure. These shall not be varied/ modified subsequently without your prior approval.
We further agree that entire execution of the contract shall be carried out exclusively through the
Lead Member.
In case our Bid is successful, the Joint Venture Agreement incorporating the above provisions
will be executed within 15 days of receipt of Letter of Acceptance from you and shall be
registered at the place where the Agreement will be signed, so as to be legally valid and binding
on all Members of the Consortium.
We agree that the Joint Venture Agreement shall be valid during the entire currency of the
Contract including the period of extension if any, and the maintenance period after the work is
completed.
We further confirm that we shall open a Bank Account in the name of JV and all payments due to
the JV shall be made by you by crediting to that Account. To facilitate statutory deductions such
as towards Income Tax and VAT made from the amounts due to us against our bills, being
credited to the concerned Government departments, we shall obtain PAN/TIN number etc. as
required and advise you the details before claming our first on-account bill.
We affirm that the Integrity Pact with the Employer in the format at Annexure VIII (if applicable)
shall be signed by the Lead Member duly witnessed, on behalf of the Joint Venture/Consortium.
All Members including the Lead Member shall comply with the provision in the Integrity Pact
and any violation of the Integrity Pact by any Member shall be construed as violation by the Joint
Venture/Consortium.
Encl: Annexure.
Yours faithfully,

Signature ____________
(Name of Signatory)___________
(Capacity of signatory)_________
Seal
Witness 1
Name
Address
Occupation

Witness 2
Name
Address
Occupation

Note :
1.

To be executed by each Member of the Consortium individually.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 36 of 156

ANNEXURE IV
FORMAT FOR POWER OF ATTORNEY TO AUTHORISED SIGNATORY
POWER OF ATTORNEY
(To be executed on non-judicial stamp paper of the appropriate value in accordance with relevant
Stamp Act. The stamp paper to be in the name of the firm/ company who is issuing the Power of
Attorney).
We, M/s.______ (name of the firm/company with address of the registered office) hereby
constitute, appoint and authorise Mr./Ms.______ (Name and residential address) who is presently
employed with us and holding the position of ______ and whose signature is given below as our
Attorney to do in our name and our behalf all or any of the acts, deeds or things necessary or
incidental to our bid for the work _____ (name of work), including signing and submission of
application / proposal, participating in the meetings, responding to queries, submission of
information / documents and generally to represent us in all the dealings with RITES or any other
Government Agency or any person, in connection with the works until culmination of the process
of bidding, till the Contract Agreement is entered into with RITES and thereafter till the expiry of
the Contract Agreement.
We hereby agree to ratify all acts, deeds and things lawfully done by our said Attorney pursuant
to this Power of Attorney and that all acts, deeds and things done by our aforesaid Attorney shall
always be deemed to have been done by us.
(Add in the case of a Consortium/Joint Venture)
Our firm is a Member/Lead Member of the Consortium of ___________, _________ and
___________.
Dated this the _____ day of ______ 20
(Signature and name of authorized signatory being given Power of Attorney)
___________
(Signature and name in block letters of *All the partners of the firm, * Authorized Signatory for
the Company)
(* Strike out whichever is not applicable)
Seal of firm/ Company
Witness 1:
Name:
Address:
Occupation:

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Witness 2:
Name:
Address:
Occupation:

Page 37 of 156

Notes:
-

In case the Firm / Company is a Member of a Consortium/ JV, the authorized signatory
has to be the one employed by the Lead Member.

The mode of execution of the Power of Attorney should be in accordance with the
procedure, if any, laid down by the applicable law and the charter documents of the
executant(s) and when it is so required the same should be under common seal affixed in
accordance with the required procedure.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 38 of 156

ANNEXURE V
FORMAT FOR POWER OF ATTORNEY TO LEAD MEMBER OF CONSORTIUM /
JOINT VENTURE
(To be executed on non-judicial stamp paper of the appropriate value in accordance with relevant
Stamp Act. The stamp paper to be in the name of the company who is issuing the Power of
Attorney)
Whereas ______ RITES Ltd. has invited bids for _______ (Name of work) for and on behalf of
________ as an Agent /Power of Attorney Holder.
Whereas, the Members of the Consortium comprising of M/s.________, M/s.______,
M/s.______ and M/s._______ (the respective names and addresses of the registered offices to be
given) are interested in bidding for the work and implementing the same in accordance with the
terms and conditions contained in the bid documents.
Whereas, it is necessary for the members of the Consortium to designate one of them as the Lead
Member with all necessary power and authority to do, for and on behalf of the Consortium, all
acts, deeds and things as may be necessary in connection with the Consortiums bid for the work.
NOW THIS POWER OF ATTORNEY WITNESSETH THAT
We, M/s._________ , M/s ________ and M/s_________hereby designate M/s. ______ being one
of the members of the Consortium, as the Lead Member of the Consortium, to do on behalf of the
Consortium, all or any of the acts, deeds or things necessary or incidental to the Consortiums bid
for the work, including submission of application proposal, participating in meetings, responding
to queries, submission of information/documents and generally to represent the Consortium in all
its dealings with RITES or any other Government Agency or any person, in connection with the
work until culmination of the process of bidding till the contract agreement is entered into with
RITES and thereafter till the expiry of the contract agreement.
We hereby agree to ratify all acts, deeds and things lawfully done by our said Attorney pursuant
to this Power of Attorney and that all acts, deeds and things done by our aforesaid Attorney shall
and shall always be deemed to have been done by us/Consortium.
Dated this the ________ day of _______ 20
_______________
(Signature and Name in Block letters of *All the Partners of the firm / * Authorised Signatory for
the Company)
____________
(* Strike out whichever is not applicable)
Seal of firm / Company

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 39 of 156

Witness 1
Name:
Address:
Occupation:

Witness 2
Name:
Address:
Occupation:

Notes:
-

To be executed by all the members individually, in case of a Consortium.

The mode of execution of the Power of Attorney should be in accordance with the
procedure, if any laid down by the applicable law and the charter documents of the
executant (s) and when it is so required the same should be under common seal affixed in
accordance with the required procedure.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 40 of 156

ANNEXURE VI
(FORM OF LETTER OF ACCEPTANCE)
(By REGD POST / ACK.DUE)
(On the letter head of RITES)
NO.

: RITES/

Dated :

To
_________________aggregate
(Name & Address of the Contractor)
Dear Sirs,
Sub:

TENDER No.

FOR THE WORK OF

Ref:

Your Tender dated _________________ and letters dated _____________


and this office letter Nos. ___________ dated___________ in reply to the same.

This is to notify you that your Tender for the work under reference has been accepted by the
Competent Authority of RITES LIMITED for a total Contract Price of Rs. _______ (Rupees
_____________only) in its capacity as an Agent /Power of Attorney Holder acting for and on
behalf of ______ (the Employer).
Pursuant to Clause 1 of the Contract, you are required to furnish irrevocable Contarct
Performance Security for an amount of Rs. ------------ (as applicable). The Guarantee Bonds
aggregating for an amount of Rs.______________ are required to be submitted within ___ days
of issue of this Letter of Acceptance. Bank Guarantees issued by the following Banks will not be
acceptable _____________________ (Names of Banks _________)
The time of ________months allowed for execution of the work will be reckoned from the date
of start as defined in Schedule F or from the first day of the handing over of the site, whichever is
later, in accordance with phasing, if any, indicated in tender document.
You are requested to contact _________ (complete designation and address of the Project
Coordinator) for carrying out the contract.
You are also requested to attend this office within Twenty Eight days from the date of issue of
this letter for execution of the formal agreement. It may be noted that no payment shall be made
for any work carried out by you till the Agreement is executed and till such time the Contract
Performance Guarantee Security (as applicable) has/have been submitted by you.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 41 of 156

This Letter of Acceptance is being sent to you in duplicate and you are requested to return
without delay one copy of the letter duly signed and stamped, as a token of your
acknowledgement.
Kindly note that this Letter of Acceptance thereof shall constitute a binding Contract between us
pending execution of formal Agreement.
Your letters as well as this office letters referred to above shall form part of the Contract.

Yours faithfully,

RITES LIMITED
Agent / Power of Attorney Holder
For and on behalf of______ (The Employer)
Copy to :
1. ___________ (The Employer) for information.
(To be included on the Original sent to the Contractor)
2. Project Coordinator (Complete designation and address)
3. Associated Finance (Not in original)

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 42 of 156

ANNEXURE VII
FORM OF AGREEMENT
(ON NON JUDICIAL STAMP PAPER OF APPROPRIATE VALUE)
Agreement No. ________ dated _________
THIS AGREEMENT is made on ________ day of ______ Two thousand ________ between
RITES Ltd. a Government of India Enterprise and a Company registered under Companies Act,
1956 having its registered office at SCOPE Minar, Laxmi Nagar, Delhi - 110092 and its
Corporate Office at RITES BHAWAN, Plot No.1, Sector 29, Gurgaon (Haryana) representing
through ____________, RITES LIMITED acting for and on behalf of and as an Agent /Power of
Attorney Holder of _____ hereinafter called the Employer (which expression shall, wherever the
context so demands or requires, include their successors in office and assigns) on one part and
M/s.______ hereinafter called the Contractor (which expression shall wherever the context so
demands or requires, include his/ their successors and assigns) of the other part.
WHEREAS the Employer is desirous that certain works should be executed viz.___________
(brief description of the work) and has by Letter of Acceptance dated ____ accepted a tender
submitted by the Contractor for the execution, completion, remedying of any defects therein and
maintenance of such works at a total Contract Price of Rs. ______ (Rupees ______________
only)
NOW THIS AGREEMENT WITNESSETH as follows:1.

In this Agreement words and expressions shall have the same meaning as are respectively
assigned to them in the Conditions of Contract hereinafter referred to.

2.

The following documents in conjunction with addenda/ corrigenda to Tender Documents


shall be deemed to form and be read and construed as part of this agreement viz.

The Letter of Acceptance dated______.


Priced Schedule (Bill) of Quantities
Notice Inviting Tender and Instructions to Tenderers.
RITES Tender and Contract Form
Special Conditions
Schedules A to F.
Technical Specifications
Drawings
Amendments to Tender Documents (List enclosed)
General Conditions of Contract (read with Correction Slip Nos. 1 to --) comprising of
(i)
Conditions of Contract
(ii)
Clauses of Contract
(iii) RITES Safety Code
(iv)
RITES - Model Rules for the protection of Health and Sanitary
arrangements for Workers
(v)
RITES Contractor's Labour Regulations.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 43 of 156

3.

In consideration of the payment to be made by the Employer to the Contractor as


hereinafter mentioned, the Contractor hereby covenants with the Employer to execute,
complete, remedy defects therein and maintain the works in conformity in all respects
with the provisions of the Contract.

4.

The Employer hereby covenants to pay to the Contractor in consideration of the


execution, completion, remedying of any defects therein and maintenance of the works,
the contract price or such other sum as may become payable under the provisions of the
contract at the time and in the manner prescribed by the Contract.

IN WITNESS whereof the parties hereto have caused their respective common seals to be
hereinto affixed (or have herewith set their respective hands and seals) the day and year first
above written.
SIGNED, SEALED AND DELIVERED BY

____________________________
In the capacity of _____

______________________________
representing RITES LIMITED
In the capacity of Agent / Power of
Attorney Holder

On behalf of M/s. _________

For and on behalf of _________

(The Contractor)

(The Employer)

In the presence of

In the presence of

Witnesses (Signature, Name &


Designation)

Witnesses (Signature, Name &


Designation)

1.

1.

2.

2.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 44 of 156

ANNEXURE VIII

INTEGRITY PACT
Between
RITES LTD. acting for and on behalf of and as an Agent / Power of Attorney Holder of NTPC Ltd.
hereinafter called the Employer AND ______ hereinafter referred to as "The Bidder/Contractor"

Preamble
The Employer intends to award, under laid down organizational procedures, contract/s for
Supply, Installation, Testing & Commissioning of Indoor and Outdoor gears of Signalling
& Telecommunication system including Electronic Interlocking system for private Railway
siding taking off from Chacher Railway station to In-Plant yard of NTPC Mauda Super
Thermal Power project (Maharashtra). The Employer values full compliance with all
relevant laws and regulations, and economic use of resources, and of fairness and transparency in
his relations with the Bidder/s and/or contractor/s.
In order to achieve these goals, the Employer will appoint an Independent External Monitor
(IEM) who will monitor the Tender process and execution of the contract for compliance with the
principles mentioned above.
Section 1 Commitments of the Employer
(1)

(2)

The Employer commits himself to take all measures necessary to prevent corruption and
to observe the following principles:1.

No employee of the Employer, personally or through family members, will in


connection with the tender or for the execution of the contract, demand, take a
promise for or accept, for self or third person, any material or immaterial benefit
which the person is not legally entitled to.

2.

The Employer will, during the tender process, treat all Bidders with equity and
reason. The Employer will in particular, before and during the tender process,
provide to all Bidders the same information and will not provide to any Bidder
confidential/additional information through which the Bidder could obtain an
advantage in relation to the tender process or the contract execution.

3.

The Employer will exclude from the process all known prejudiced persons.

If the Employer obtains information on the conduct of any of his employees which is a
criminal offence under the IPC (Indian Penal Code) /PC (Prevention of Corruption) Act,
or if there be a substantive suspicion in this regard, the Employer will inform its Chief
Vigilance Officer and in addition can initiate disciplinary action.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 45 of 156

Section 2 Commitments of the Bidder/Contractor


(1)

(2)

The Bidder/Contractor commits himself to take all measures necessary to prevent


corruption. He commits himself to observe the following principles during his
participation in the tender process and during the contract execution.
1.

The Bidder/Contractor will not directly or through any other person or firm, offer,
promise or give to any of the Employers employees involved in the tender process
or the execution of the contract or to any third person any material or other benefit
which he is not legally entitled to, in order to obtain in exchange any advantage of
any kind whatsoever during the tender process or during the execution of the
contract.

2.

The Bidder/Contractor will not enter with other Bidders into any undisclosed
agreement or understanding, whether formal or informal. This applies in
particular to prices, specifications, certifications, subsidiary contracts, submission
or non-submission of bids or any other actions, to restrict competitiveness or to
introduce cartelization in the bidding process.

3.

The Bidder/Contractor will not commit any offence under the relevant IPC/PC
Act; further the Bidder/ Contractor will not use improperly, for purposes of
competition or personal gain, or pass on to others, any information or document
provided by the Employer as part of the business relationship, regarding plans,
technical proposals and business details, including information contained or
transmitted electronically.

4.

The Bidder/Contractor will, when presenting his bid, disclose any and all
payments he has made, is committed to or intends to make to agents, brokers or
any other intermediaries in connection with the award of the contract.

The Bidder/ Contractor will not instigate third persons to commit offences outlined above or
be an accessory to such offences.
Section 3-Disqualification from tender process and exclusion from future contracts
If the Bidder/Contractor, before award or during execution has committed a transgression
through a violation of Section 2 above, or in any other form such as to put his reliability or
credibility in question, the Employer is entitled to disqualify the Bidder/Contractor from
the tender process or take action as per the procedure mentioned in the "Guideline on
banning of business dealing" annexed and marked as Annexure "A".
Section 4- Compensation for Damages

(1)

If the Employer has disqualified in terms of the provisions in Section 3, the


Bidder/Contractor from the tender process prior to the award of contract, the Employer is

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 46 of 156

entitled to demand and recover the damages equivalent to Earnest Money Deposit/ Bid
Security.
(2)

If the Employer has terminated the contract during execution in terms of the provisions
under Section 3, the Employer shall be entitled to demand and recover from the
Contractor the damages equivalent to Earnest Money Deposit, Security Deposits already
recovered and Contract performance Security, which shall be absolutely at the disposal of
the Employer.
Section -5 Previous transgression

(1) The Bidder/ Contractor declares that no previous transgression occurred in the last 3 years
with any other Company in any country conforming to the Anti-Corruption approach or
with any other Public Sector Enterprise in India that could justify his exclusion from the
tender process.
(2)

If the Bidder/Contractor makes incorrect statement on this subject, he can be disqualified


from the tender process or action can be taken as per the procedure mentioned in
"Guideline on banning of business dealing".
Section -6 Equal treatment of all Bidders/Contractors/Sub-Contractors

(1)

The Bidder/Contractor undertakes to demand from all partners/sub-contractors (if


permitted under the conditions/ clauses of the contract) a commitment to act in conformity
with this Integrity Pact and to submit it to the Employer before signing the contract.

(2)

The Bidder/ Contractor confirms that any violation by any of his partners/sub-contractors
to act in conformity with the provisions of this Integrity Pact can be construed as a
violation by the Bidder/Contractor himself, leading to possible Termination of Contract in
terms of Section 4.

(3)

The Employer will disqualify from the tender process all bidders who do not sign this Pact
or violate its provisions.
Section 7- Criminal charges against violating Bidders/Contractors/Sub-Contractors

If the Employer obtains knowledge of conduct of a Bidder, Contractor or Partners/SubContractor, or of an employee or a representative or an associate of a Bidder, Contractor or SubContractor, which constitutes corruption, or if the Employer has substantive suspicion in this
regard, the Employer will inform the same to its Chief Vigilance Officer.
Section -8 Independent External Monitor/Monitors
(1)

(2)

The Employer shall appoint competent and credible Independent External Monitor for this
Pact. The task of the Monitor is to review independently and objectively, whether and to
what extent the parties comply with the obligations under this agreement.
The Monitor is not subject to instructions by the representatives of the parties and will
perform his functions neutrally and independently. He will report to the MD/RITES Ltd.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 47 of 156

(3)

The Bidder/Contractor accepts that the Monitor has the right of access without restriction
to all Project documentation of the Employer including that provided by the Contractor.
The Contractor will also grant the Monitor, upon his request and demonstration of a valid
interest, unrestricted and unconditional access to his project documentation. The same is
applicable to Partners/Sub-Contractors. The Monitor is under contractual obligation to
treat the information and documents of the Bidder/Contractor/Partners/Sub-Contractor
with confidentiality.

(4)

The Employer will provide to the Monitor sufficient information about all meetings
among the parties related to the Project provided such meetings could have an impact on
the contractual relations between the Employer and the Contractor. The parties offer to
the Monitor the option to participate in such meetings.

(5)

As soon as the Monitor notices or has reason to believe that violation of the agreement
by the Employer or the Bidder/ Contractor, has taken place, he will request the Party
concerned to discontinue or take corrective action , or to take any other relevant action.
The Monitor can in this regard submit non-binding recommendations. Beyond this, the
Monitor has no right to demand from the parties that they act in a specific manner or
refrain from action or tolerate action.

(6)

The Monitor will submit a written report to the MD/RITES Ltd. within 8-10 weeks from
the date of reference or intimation to him by the Employer and should the occasion arise,
submit proposal for correcting problematic situations.

(7)

If the Monitor has reported to the MD/RITES Ltd. of a substantiated suspicion of an


offence under relevant IPC/PC Act, and the MD/RITES Ltd. has not, within reasonable
time, taken visible action to proceed against such offender or reported it to the Chief
Vigilance Officer, the Monitor may also transmit this information directly to the Central
Vigilance Commissioner.

(8)

The word Monitor would include both singular and plural.


Section 9 Pact Duration

This pact begins when both parties have legally signed it. It expires for the Contractor when his
Security Deposit is released on completion of the Maintenance Period and for all other Tenderers
six months after the Contract has been awarded.

If any claim is made/lodged during this time the same shall be binding and continue to be valid
despite the lapse of this pact specified above, unless it is discharged/determined by MD/RITES
Ltd.
Section 10 Other Provisions
(1)

This agreement is subject to Indian Law. Place of performance and jurisdiction shall be
as stated in the Contract Agreement.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 48 of 156

(2)

Changes and supplements as well as termination notices need to be made in writing.

(3)

If the Contractor is a partnership or a consortium, this agreement must be signed by the


Partner in charge/ Lead Member nominated as being incharge and who holds the Power of
Attorney signed by legally authorised signatories of all the partners/Members. The
Memorandum of Understanding /Joint Venture Agreement will incorporate a provision to
the effect that all Members of the Consortium will comply with the provisions in the
Integrity Pact to be signed by the Lead Member on behalf of the Consortium. Any
violation of Section 2 above by any of the Partners/Members will be construed as a
violation by the consortium leading to possible Termination of Contract in terms of
Section 3

(4)

Should one or several provisions of this agreement turn out to be invalid, the remainder of
this agreement remains valid. In this case, the parties will strive to come to an agreement
to their original intentions.

RITES Ltd.
Agent / Power of Attorney Holder
_________________________
_________________________
(For & on behalf of the Employer)

(Office Seal)

(For the Bidder/Contractor)

(Office Seal)

Place:
Date:.
Witness 1:
(Name & Address)

-----------------------------------------------------------------------------------------------------------------

Witness 2
(Name & Address)

-----------------------------------------------------------------------------------------------------------------

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 49 of 156

ANNEX-A
Guidelines on Banning of Business Dealings
1.

Introduction

1.1

RITES, being a Public Sector Enterprise and State, within the meaning of Article 12 of
Constitution of India, has to ensure preservation of rights enshrined in Chapter III of the
Constitution. RITES has also to safeguard its commercial interests. It is not in the interest
of RITES to deal with Agencies who commit deception, fraud or other misconduct in the
execution of contracts awarded / orders issued to them. In order to ensure compliance with
the constitutional mandate, it is incumbent on RITES to observe principles of natural
justice before banning the business dealings with any Agency.
1.2 Since banning of business dealings involves civil consequences for an Agency concerned,
it is incumbent that adequate opportunity of hearing is provided and the explanation, if
tendered, is considered before passing any order in this regard keeping in view the facts and
circumstances of the case.

2.

Scope

2.1

The procedure of (i) Suspension and (ii) Banning of Business Dealing with Agencies, has
been laid down in these guidelines.

2.2

It is clarified that these guidelines do not deal with the decision of the Management not to
entertain any particular Agency due to its poor / inadequate performance or for any other
reason.

2.3

The banning shall be with prospective effect, i.e., future business dealings.

3.

Definitions
In these Guidelines, unless the context otherwise requires:
i)

`Bidder / Contractor / Supplier' in the context of these guidelines is indicated as


Agency.

ii)

Competent Authority and Appellate Authority shall mean the following:


a)

The Director shall be the Competent Authority for the purpose of these
guidelines. MD, RITES shall be the Appellate Authority in respect of
such cases.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 50 of 156

b)

iii)

4.

MD, RITES shall have overall power to take suo-moto action on any
information available or received by him and pass such order(s) as he may
think appropriate, including modifying the order(s) passed by any authority
under these guidelines.

Investigating Department shall mean any


investigating into the conduct of the Agency
Department, Central Bureau of Investigation,
department set up by the Central or State
investigate.

Department, Division or Unit


and shall include the Vigilance
the State Police or any other
Government having powers to

Initiation of Banning / Suspension:


Action for banning / suspension business dealings with any Agency should be initiated by
the department/ unit having business dealings with them after noticing the irregularities or
misconduct on their part.

5.

Suspension of Business Dealings

5.1

If the conduct of any Agency dealing with RITES is under investigation by any
department, the Competent Authority may consider whether the allegations under
investigation are of a serious nature and whether pending investigation, it would be
advisable to continue business dealing with the Agency. If the Competent Authority, after
consideration of the matter including the recommendation of the Investigating
Department/Unit, if any, decides that it would not be in the interest to continue business
dealings pending investigation, it may suspend business dealings with the Agency. The
order to this effect may indicate a brief of the charges under investigation. The order of
such suspension would operate for a period not more than six months and may be
communicated to the Agency as also to the Investigating Department.
The Investigating Department/Unit may ensure that their investigation is completed and
whole process of final order is over within such period.

5.2

As far as possible, the existing contract(s) with the Agency may be continued unless the
Competent Authority, having regard to the circumstances of the case, decides otherwise.

5.3

If the Agency concerned asks for detailed reasons of suspension, the Agency may be
informed that its conduct is under investigation. It is not necessary to enter into
correspondence or argument with the Agency at this stage.

5.4

It is not necessary to give any show-cause notice or personal hearing to the Agency before
issuing the order of suspension. However, if investigations are not complete in six months
time, the Competent Authority may extend the period of suspension by another three
months, during which period the investigations must be completed.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 51 of 156

6.

Grounds on which Banning of Business Dealings can be initiated

6.1

If the security consideration, including questions of loyalty of the Agency to the State, so
warrants;

6.2

If the Director / Owner of the Agency, proprietor or partner of the firm, is convicted by a
Court of Law for offences involving moral turpitude in relation to its business dealings
with the Government or any other public sector enterprises or RITES, during the last five
years;

6.3

If there is strong justification for believing that the Directors, Proprietors, Partners, owner
of the Agency have been guilty of malpractices such as bribery, corruption, fraud,
substitution of tenders, interpolations, etc;

6.4

If the Agency employs a public servant dismissed / removed or employs a person


convicted for an offence involving corruption or abetment of such offence;

6.5

If business dealings with the Agency have been banned by the Govt. or any other public
sector enterprise;

6.6

If the Agency has resorted to Corrupt, fraudulent practices including


misrepresentation of facts;

6.7

If the Agency uses intimidation / threatening or brings undue outside pressure on the
Company (RITES) or its official in acceptance / performances of the job under the
contract;

6.8

If the Agency indulges in repeated and / or deliberate use of delay tactics in complying
with contractual stipulations;

6.9

Based on the findings of the investigation report of CBI / Police against the Agency for
malafide / unlawful acts or improper conduct on his part in matters relating to the
Company (RITES) or even otherwise;

6.10

Established litigant nature of the Agency to derive undue benefit;

6.11

Continued poor performance of the Agency in several contracts;


(Note: The examples given above are only illustrative and not exhaustive. The Competent
Authority may decide to ban business dealing for any good and sufficient reason).

7.

Banning of Business Dealings

7.1

A decision to ban business dealings with any Agency shall apply throughout the
Company.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 52 of 156

7.2

If the Competent Authority is prima-facie of view that action for banning business
dealings with the Agency is called for, a show-cause notice may be issued to the Agency
as per paragraph 8.1 and an enquiry held accordingly.

8.

Show-cause Notice

8.1

In case where the Competent Authority decides that action against an Agency is called
for, a show-cause notice has to be issued to the Agency. Statement containing the
imputation of misconduct or mis-behaviour may be appended to the show-cause notice
and the Agency should be asked to submit within 30 days a written statement in its
defence. If no reply is received, the decision may be taken ex-parte.

8.2

If the Agency requests for inspection of any relevant document in possession of RITES,
necessary facility for inspection of documents may be provided.

8.3

After considering the reply of the Agency and other circumstances and facts of the case, a
final decision for Company-wide banning shall be taken by the Competent Authority. The
Competent Authority may consider and pass an appropriate speaking order:
a) For exonerating the Agency if the charges are not established;
b) For banning the business dealing with the Agency.

8.4

The decision should be communicated to the Agency concerned along with a reasoned
order. If it decided to ban business dealings, the period for which the ban would be
operative may be mentioned.

9.

Appeal against the Decision of the Competent Authority

9.1

The Agency may file an appeal against the order of the Competent Authority banning
business dealing, etc. The appeal shall lie to Appellate Authority. Such an appeal shall be
preferred within one month from the date of receipt of the order banning business dealing,
etc.

9.2

Appellate Authority would consider the appeal and pass appropriate order which shall be
communicated to the Agency as well as the Competent Authority.

10.

Review of the Decision by the Competent Authority


Any petition / application filed by the Agency concerning the review of the banning order
passed originally by Competent Authority under the existing guidelines either before or
after filing of appeal before the Appellate Authority or after disposal of appeal by the
Appellate Authority, the review petition can be decided by the Competent Authority upon
disclosure of new facts /circumstances or subsequent development necessitating such
review.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 53 of 156

11.

Circulation of the names of Agencies with whom Business Dealings have been
banned.

11.1

Depending upon the gravity of misconduct established, the Competent Authority of


RITES may circulate the names of Agency with whom business dealings have been
banned, to the Ministry of Railways and PSUs of Railways, for such action as they deem
appropriate.

11.2

If Ministry of Railways or a Public Sector Undertaking of Railways request for more


information about the Agency with whom business dealings have been banned a copy of
the report of Inquiring Authority together with a copy of the order of the Competent
Authority/ Appellate Authority may be supplied.

12.

Restoration

12.1

The validity of the banning order shall be for a specific time & on expiry of the same, the
banning order shall be considered as "withdrawn".

12.2

In case any agency applies for restoration of business prior to the expiry of the ban order,
depending upon merits of each case, the Competent Authority which had passed the
original banning orders may consider revocation of order of suspension of business/lifting
the ban on business dealings at an appropriate time. Copies of the restoration orders shall
be sent to all those offices where copies of Ban Orders had been sent.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 54 of 156

SECTION 2

TENDER AND CONTRACT FORM FOR WORKS


To,
Group General Manager (S&T)
RITES Bhavan
1, Sector-29, GURGAON (HR)

Sub: TENDER FOR THE WORK Supply, Installation, Testing & Commissioning of Indoor
and Outdoor gears of Signalling & Telecommunication system including Electronic
Interlocking system for private Railway siding taking off from Chacher Railway
station to In-Plant yard of NTPC Mauda Super Thermal Power project
(Maharashtra).
(TENDER NO: RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08 issued by GGM/S&T,
RITES Ltd. Gurgaon)
TENDER
1.

I/We have read and examined the Notice Inviting Tender and Instructions to Tenderers,
Special Conditions, Schedules A to F, Technical Specifications, Drawings, Schedule /
Bill of Quantities and General Conditions of Contract as well as other documents and
rules referred to in GCC and all the details contained in the Tender Document for the
work.

2.

I/We hereby tender for the execution and completion of the work and remedy any defects
therein, specified in the Schedule of Quantities within the time specified in Schedule F,
and in accordance in all respects with the specifications, designs, drawings and
instructions in writing referred to in Notice Inviting Tender and Instructions to Tenderers
and in Clause 11 of the Clauses of Contract and with such materials as are provided for,
by, and in respects in accordance with, such conditions so far as applicable.

3.

We agree that our tender shall remain valid for a period of 180 days from the due date for
submission of bid or extended date as stipulated and not to make any modifications in its
terms and conditions.

4.

A sum of ` 21,04,828 (Rupees Twenty One Lakh Four Thousand Eight Hundred
Twenty Eight only) is hereby forwarded in the form of Bankers cheque/Pay Order
/Demand Draft issued in favour of RITES Ltd., payable at Gurgaon as the Earnest Money.

5.

If I/We withdraw my/our tender during the period of tender validity or before issue of
Letter of Acceptance which ever is earlier or make modifications in the Terms and
Conditions of the Tender which are not acceptable to the Employer, then the Employer
shall, without prejudice to any other right or remedy, be at liberty to forfeit entire Earnest
Money absolutely.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 55 of 156

6.

If I/We fail to furnish the prescribed Contract Performance Security (if applicable) within
prescribed period, I/We agree that the said Employer shall, without prejudice to any other
right or remedy, be at liberty to forfeit the said Earnest Money absolutely.

7.

If, I/We fail to commence the work within the specified period, I/We agree that the
Employer shall, without prejudice to any other right or remedy available in law, be at
liberty to forfeit the Earnest Money and Contract Performance Security (as applicable)
absolutely.

8.

Further, I/We hereby agree that in case of forfeiture of Earnest Money or both Earnest
Money & Contract Performance Security (as applicable) as aforesaid in paras 5 to 7, I/We
shall be debarred from participation in re-tendering process of the work.

9.

On issue of Letter of Acceptance by the Employer, I/We agree that the said Earnest
Money shall be retained by the Employer towards Security Deposit, to execute all the
works referred to in the Tender document upon the Terms and Conditions contained or
referred to therein and to carry out such deviations as may be ordered, upto maximum of
the percentage mentioned in Schedule F at rates as stipulated in relevant Clauses of
contract and those in excess of that limit at the rates to be determined in accordance with
the provisions contained in Clauses 12.2 and 12.3 of the tender form.

10.

I/We hereby agree that I/ We shall sign the Formal Agreement with the Employer within
28 days from the date of issue of Letter of Acceptance. In case of any delay, I/We agree
that we shall not submit any Bill for Payment till the Contract Agreement is signed.

11.

I/We hereby declare that I/We shall treat the tender documents, drawings and other
records connected with the work as secret/confidential documents and shall not
communicate information derived there from to any person other than a person to whom
I/We am/are authorized to communicate the same or use the information in any manner
prejudicial to the safety of the Employer/State.

12.

I/We hereby declare that I/We have not laid down any condition/deviation to any content
of Technical Bid and/or Financial Bid. I/We agree that in case any condition is found to
be quoted by us in the Technical and/or Financial Bid, my/our Tender may be rejected.

13.

I/We understand that the Employer is not bound to accept the lowest or any tender he
may receive. I/We also understand that the Employer reserves the right to accept the
whole or any part of the tender and I/We shall be bound to perform the same at the rates
quoted.

14.

Until a formal agreement is prepared and executed, this bid together with our written
acceptance thereof shall constitute a binding contract between us and RITES.

15.

I am/We are signing this Tender offer in my / our capacity as one/those authorized to sign
on behalf of my/our company/as one holding the Power of Attorney issued in my favour
as Lead Member by the Members of the Joint Venture.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 56 of 156

Signature of Authorized Person/s


Date
Name/s & Title of Signatory
Name of Tenderer
Postal Address
Seal

Witness
Signature
Name
Postal Address
Occupation

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 57 of 156

SECTION - 3
SPECIAL CONDITIONS OF CONTRACT

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 58 of 156

Section - 3
SPECIAL CONDITIONS OF CONTRACT (SCC)
1. The contractor should note and clearly understand that RITES LTD is getting the work
executed on behalf of NTPC Ltd. referred to as Owner/Employer in these documents. If any
loss is sustained by RITES LTD/Owner the contractor will make good the same at his
own cost. He shall also indemnify RITES LTD/Owner against any claims resulting from the
negligence of any acts of omission or commission of the contractor or his agents.
2. The Special Conditions supplement the General Conditions of Contract. Where the provisions
of special conditions are at variance with the General Conditions of contract and other
tender/contract documents, these Special Conditions shall prevail and supersede to General
Conditions of Contract/other tender/ contract documents.
3. Where there is any conflict between Instructions to tenderers, Conditions of Contract, Special
Conditions of Contract, Tender forms, the schedule of works and quantities on the one hand
and General Conditions of Contract on the other, the former shall prevail.
4. TERMS OF PAYMENT
4.1 The measurements shall be recorded in measurement form in quadruplicate and thereafter in
Measurement Book or directly in measurement book as the case may be by authorized
representative of RITES LTD in the presence of authorized representative of the Contractor
or his authorized representative at site. The contractor or his authorized representative will
sign measurement forms/ measurement book in token of his acceptance of the
measurements.
4.2 Payment to the contractor will be released by RITES Project Office, Nagpur. The
anticipated date of release of payment will be approximately 45 days from the date of
submission of bills to RITES LTD on receipt of funds from NTPC Ltd.. RITES LTD will
not be responsible for any delay in releasing payments of running bills beyond 45 days due
to non-availability of funds with RITES LTD. The Contractor will not be entitled to any
claim on RITES LTD for delay in payment due to non -availability of funds. No interest
will be paid on any delay on the payment of running/final bills to the contractor.
4.3

Payment against BoQ items of supply of materials Except item no. 1&2 (Supply of
Electronic Interlocking) of Schedule -1.
(i) 80% cost of materials shall be paid to the contractor after receipt of materials duly
inspected and certification by authorized representative of RITES LTD on production of
documents along with running bill & Bank Guarantee equal to amount payable, on
non-judicial stamp paper.
(ii) 10% cost of the supplied material shall be paid to the contractor after certification by
authorized representative of RITES about the satisfactory installation / erection of the

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 59 of 156

material in the works at site.


(iii) In case, the contractor supplied the materials and installed the same at site, the
contractor shall be paid 90% of the cost of materials as per the accepted rates without
submission of any BG after certification by authorized representative of RITES about
the satisfactory installation / erection of the material in the works at site.
(iv) Balance 10% cost of materials supplied & installed at site and shall be paid to the
contractor after testing & commissioning of S&T installation.
(v) balance 20% cost of materials supplied but not required to be installed, shall be paid to
the contractor in the final bill after testing & commissioning of S&T installation and
reconciliation of materials duly certified by the authorized representatives of RITES
Ltd. & and countersigned by the authorized representative of NTPC Ltd.
4.4 Payment of item no. 1&2 (supply of Electronic Interlocking) of schedule-1 and
Composite items involving supply and installation:
(i)

65% cost of such materials shall be paid to the contractor after receipt of
materials duly inspected and certification by authorized representative of RITES
LTD on production of documents along with running bill & Bank Guarantee
equal to the amount payable, on non-judicial stamp paper. For payment of
Electronic Interlocking, FAT report is also mandatory along with RDSO
inspection certificate.

(ii)

4.5

4.6

25% cost of such schedule item shall be paid after successful erection/installation
of the materials/equipments.
(iii) Remaining 10% cost of such schedule item shall be paid after testing,
commissioning of the S&T system.
Part Payment for item no. 1&2 of schedule-1(supply of Electronic Interlocking)
(i) If contractor supplies only Electronic Interlocking along with FAT report and duly
Inspected by RDSO, without other accessories covered in BoQ item no. 1&2 of
schedule-1, 50% of the amount due as per para 6.4 (i) above shall be made.
(ii) No part payment for item no. 1&2 of schedule-1(supply of Electronic Interlocking)
shall be made unless contractor supplies Electronic Interlocking along with FAT report
& duly Inspected by RDSO.
The Bank Guarantee submitted by the contractor for supply of materials shall be dealt as
under
(i) Amount of Bank Guarantee shall be treated as released for an amount equivalent to
the 80 % cost of the materials installed at site.
(ii) Downward revision of BG shall be done as and when required on mutually agreed date
with the contractor.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 60 of 156

4.7 Payment against BoQ items of Erection:


(i)

ii)

4.8

4.9

90% cost of erection shall be paid to the contractor on certification by the


authorized representative of RITES LTD about satisfactory completion of
erection/ installation as per item/items of BOQ.
Balance10% cost of erection shall be paid to the contractor after testing,
Commissioning of the S&T system duly certified by authorized representative of
RITES LTD.

Final Bill On the basis of completion certificates issued jointly by the authorized representatives of
RITES Ltd. & NTPC Ltd. for all the S&T sub systems in all the sections covered in this
contract, the final bill for the balance payment of each item/sub item along with final
completion certificate shall be submitted by the contractor along with a NO CLAIM
CERTIFICATE. The final completion certificate shall also be issued jointly by the
authorized representatives of RITES Ltd. & NTPC Ltd. when They have accepted the work wholly after conducting the acceptance tests on each
item of work.
All the released materials, if any, are handed over by the contractor correctly to
NTPC Ltd. and stacked as advised.
Material reconciliation done and all the unused materials returned to stores in good
condition after the successful completion of installation & commissioning of whole
system duly verified and reconciled by the NTPC Ltd. & RITES LTD on preparation
of the final bill.
FORMAT FOR NO CLAIM CERTIFICATE
Payment of final bills for materials supplied shall be subject to the submission of qualified
No Claim Certificate to be furnished by the contractor/supplier in the form, as given
below:
"I/we hereby admit and acknowledge that I/we have no claim or claims whatsoever against
RITES LTD/ NTPC Ltd. under or by virtue of or arising out of the contract/Agreement
No.___________ dated________ for the .Name of the work made between
me/us on the one hand and the RITES LTD/ NTPC Ltd. of the other hand, save and
except the claim more particularly specified hereunder.
I/we hereby further admit that my/our only claim which now subsists against RITES LTD/
NTPC Ltd. under or by the virtue of arising out of the aforesaid contract in respect of
______.
I/we hereby further agree and undertake not to make any claim or claims whomsoever
against RITES LTD/NTPC Ltd. at any time after, under or by virtue or arising out of the
aforesaid contract save and except the subsisting claim more particularly specified
proceeding paragraph.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 61 of 156

5.0

No C-Form and way bill will be issued by RITES Ltd./NTPC Ltd.

6.0
6.1

SIGNING OF NO CLAIM CERTIFICATE


The contractor shall not be entitled to make any claim whatsoever against the RITES
LTD/ Owner under or by virtue of or arising out of the contract, nor shall the RITES
LTD/ Owner entertain or consider any such claim if made by the contractor after he shall
have signed a No Claim Certificate in favour of the RITES LTD/ Owner in such form
as stipulated by the RITES LTD/ Owner, after the works are finally measured up. The
Contractor shall be debarred from disputing the correctness of any item covered by the
No Claim Certificate or demanding a clearance to arbitration in respect thereof.

7.0
7.1

DEFECT LIABILITY
The Defect liability period shall be 12 months reckoned from the certified date of
completion of the work. Through out the defect liability period of 12 months sufficient
resources/materials/equipments etc. will be arranged by the contractor to enable to carry
out the repairs/ rectification immediately whenever a defect is pointed out by NTPC Ltd./
RITES LTD.
Regular/preventive maintenance of the signaling gears shall be the responsibility of NTPC
Ltd. Contractor shall not be responsible for the defects arising due to the lack of such
regular/preventive maintenance.
During Defect liability period, the contractor shall only be responsible for rectification of
defects arising out of bad work man-ship/ defective materials and contractor shall
replace defective material and rectify all such defects at his own cost.
In case, the contractor fails to rectify defects covered under clause 10.3 above to the
satisfaction of Engineer-in-charge, then RITES LTD./NTPC Ltd. reserves the right to get
the rectification work done at the risk and cost of the contractor. The decision of RITES
LTD./NTPC Ltd. in this regard shall be final and binding on the contractor and shall be
beyond purview of Arbitration.

7.2

7.3

7.4

8.0

Execution of all the works in connection with Provision of Signalling &


Telecommunication facilities for the tendered work shall be carried out as detailed in
technical specifications attached (section-3 of tender document) and contractor shall
provide any extra material at his own cost, if not covered in BoQ, to comply with
requirements of technical specifications.

9.0
9.1

PROCUREMENT OF S&T MATERIALS


All the materials and equipments having RDSO specifications must be procured from
vendors approved by RDSO under Part-I , however, in case there in no vendor available in
part-I list for a particular item, then that material can be procured from RDSO approved
vendor appearing in part-II list.
RITES will issue letters to the inspecting authority to inspect the material after source of

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 62 of 156

supply of material is informed by contractor.


Wherever reference is made in the Technical specification and Bill of quantities in regard
to specification number and codes to be met by the goods and materials to be supplied, and
work performed or tested, the provisions of the latest alteration of the relevant standards
and codes in effect shall apply, unless otherwise specifically stated.
9.2

For items where no specific reference has been made to any Specifications, the following
should be adopted in the order of precedence starting from top and in all cases the latest
revision of specification with up to date correction slip should be followed.
(i)
IRS /RDSO Specifications & Guidelines.
(ii)
Indian Standard Specifications issued by Bureau of Indian Standards.
(iii) BRS/IEEE/CENELAC Specifications.
In case of doubt, the Engineer in Charges Directives may be sought.

10.0
10.1

INSPECTION OF MATERIALS & WORKS:


Inspection of all materials, to be supplied under this contract, will be carried out by
RDSO/RITES/Consignee as mentioned against each item in BoQ and certificates obtained
to this effect shall be submitted to RITES (S&T) before acceptance of that material. All the
charges/expenses incurred for inspection of material shall be borne by the Contractor
subject to other provisions here in contained. The contractor shall give at least 4 weeks
notice to the inspecting agency or his nominee to enable him to arrange necessary
inspection.
In case, RDSO/RITES inspection of any item is waved off and re nominated the inspecting
authority as Consignee by the competent authority, then the contractor shall pay the
inspection charges @1% directly to RITES.
In case RDSO do not inspect an item on account of item being of small value or shows
inability to inspect the material for any reasons, the same may be inspected by consignee
after the approval of the competent authority. The cost of all test and/or analysis affected at
the premises of manufacture of contractors works shall be borne by the Contractor.
The expenses of travel, boarding and lodging for RITES officer deputed for consignee
inspection at manufacturers depot/store/works place shall also be borne by the
contractor.
Materials put up for inspection shall be exactly for the type and quantity laid down in the
schedule of works. Any variation shall require the prior approval of the RITES LTD before
the material is manufactured or tendered for inspection.
RITES Ltd,s Engineer will, inspect and test the work at all stages and shall have full
powers to reject all or any work that may be considered defective or inferior in quality of
material/ poor workmanship or design. The contractor shall carry out such tests at his cost
as are necessary in the opinion of the RITES Ltd. to ensure necessary compliance of the
specifications of the contract.
All material brought to site can be erected only after inspection and acceptance by the
Engineer-in-charge or his authorized representative.

10.2

10.3

10.4

10.5

10.6

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 63 of 156

10.7

10.8

10.09

10.10

10.11

10.12

10.13

10.14

10.15

10.16

During the execution of the contract, samples may be taken for the purpose of test and/or
analysis under the conditions laid down in specifications, such samples to be prepared for
testing and forwarded to the testing agency and shall be free of all cost of the RITES LTD.
The contractor will be called upon to pay all the expenses incurred by the RITES LTD/
NTPC Ltd in respect of any work or materials found to be defective or of inferior quality,
adulterated or otherwise unacceptable.
The completed installation at all stages shall be subjected to checks and test as decided by
RITES LTD and the contractor shall be liable to remedy such defects as discovered during
these checks and test and make good all deficiencies brought out. It will be the
responsibility of the contractor to rectify any discrepancy (covered under the clause Defect
liability) noticed within Defect liability period.
The contractor shall advise the RITES LTD 15 days in advance, the time when his portion
of the work will be completed by him and be ready for inspection. The RITES LTD will
make inspection after the advice of completion of work is received from the Contractor.
Although the contractors portion of the work shall be inspected by the RITES LTD as
indicated above, it is possible that certain defects may appear at the time of installation.
The contractor shall be responsible to rectify these defects to the satisfaction of the RITES
LTD.
During inspection of installation by RITES LTD Engineer, the contractor shall make such
tests as would be necessary to demonstrate to the satisfaction of the RITES LTD that the
work as completed by him is in accordance with the specifications of the contract. The
contractor shall provide such instruments and apparatus as may be necessary for making
these tests.
In case of cable laying, before the cables are actually laid, Contractors representative and
the Engineers representative of RITES LTD/ NTPC Ltd. shall jointly inspect the quality
and depth of trenches, check quality of bricks and arrangements for tamped filling. The
measurements of length for all these items will be suitably recorded by the Engineers
representative who will permit the laying of cables.
Inspection Registers will be maintained by the RITES LTD Engineer or their
representative in which the contractor will be bound to sign the entries made by the
RITES LTD Engineer or their representative. The instructions of the RITES LTD
engineer have to be followed. The contractor is
required to take into account all the
instructions given to him in the Inspection Registers and shall comply with the same within
a reasonable time. The contractor shall receive
all the letters etc. issued to him at site
of work.
The contractor shall give the RITES LTD or inspecting authority nominated by RITES
LTD clear 4 weeks notice/or more if required for inspection of material so as to ensure that
the progress of works is not delayed on this account in any manner. All the letters
submitted to the inspecting authority shall be given to the Engineer-in-charge after due
acknowledgment from the inspecting authority.
In case any material is rejected at the site due to its not conforming to the specifications,
the contractor/supplier shall arrange to remove all such materials from site at his own cost

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 64 of 156

within 7 days of the receipt of the notice to do so. In case of default, removal from site
shall be done by RITES LTD/ NTPC Ltd at the risk and cost of the contractor/supplier.
10.17 The contractor is to arrange manpower for smooth & continuous operations of the system.
No location/shift should be left unmanned at any given time.
10.18 Tools & plants of all types including various measuring instruments for restoration of gears
are to be provided by the contractor.
10.19 In case of theft/pilferage of equipments, the same shall be reported to RITES LTD / NTPC
Ltd by the contractor immediately after detection or lodging FIR by the contractor to the
Police Station.
11.0 INSPECTING OFFICER - POWER OF REJECTION
11.1 The RITES/ NTPC Ltd. reserve the right to reject or alter any part of the supply by the
Contractor/supplier, which in the Judgement of the RITES LTD/ NTPC Ltd. does not
comply with the requirement of the above specifications. The decision of the RITES LTD/
NTPC Ltd. shall be final and conclusive for all purposes.
11.2 Wherever any materials is found defective in quality or damaged in transit, the same will
be rejected and the contractor/supplier should replace the same without any extra cost.
11.3 Inspecting Officer will have powers to reject the store, if
(i) They are not in accordance with the contract/ owing to the adoption of any unsatisfactory
method of manufacture.
(ii) To reject any stores submitted as not being in accordance with the particulars.
(iii) To reject the whole of the installment tendered for inspection if after inspection of such
portion thereof, as he may in his discretion think fit, he is satisfied that the same is
unsatisfactory.
(iv) To mark the rejected stores with a rejection mark, so that they may be easily identified if
re-submitted.
(v) The Inspecting officers decision as regards the rejection shall be final and binding on the
contractor.
12.0 TRANSPORTATION OF MATERIAL:
Under this contract, all the materials/equipments to be supplied by the Contractor, shall
be handed over to the contractor for installation/erection. The contractor shall make his
own arrangement at his own cost for
(i)
Transportation of new material (to be supplied by the contractor) up to
contractors store near to site of work.
(ii) Transportation of issued material from contractors store to site of work.
(iii) Transportation of unused material from site of work to NTPC Ltd, Mauda store.
(iv) Transportation of unused (new)/released material within work premises.
No extra cost on account of (i) to (iv) above shall be paid to the contractor.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 65 of 156

13.0

CUSTODY OF MATERIALS:
a)

b)

c)

d)
e)

f)

g)

h)

All materials brought by the contractor for the work, even if, these have been passed
by RITES and payments made therefore, will remain in the custody of the contractor
till finally used & commissioned on the work and properly accounted for.
For this purpose, the contractor will set up his depots in the plant area at locations as
directed by the site engineer of RITES. Proper record of receipt of such materials, its
acceptance and payment by RITES/NTPC LTD shall be maintained in such stores.
When such materials are used on works (with the approval by RITES/NTPC), the
issue will be shown against each type of materials and balance derived. Proper formats
for maintaining this record will be given by RITES/NTPC LTD to the contractor who
will maintain the materials transaction accounts accordingly.
All the materials so received and stored in the depots by the contractor shall be
carefully handled, stacked and maintained so that they are not damaged and used in
the work in good condition. In case any materials are damaged in storing, deductions
for their cost shall be made from contractors bills. The contractor shall be solely
responsible for keeping in safe custody the RITES/NTPC LTD issued material, if any
& also the material procured by him for the works. The contractor shall be responsible
for any damage occurring to these material during the time till the material are either
his custody but not handed over to RITES/NTPC. Contractor will provide necessary
insurance for all the materials till the work is handed over to NTPC. Contractor will
hand over necessary insurance documents to RITES/NTPC LTD. The insurance cover
should be valid till commissioning of the said work handed over to NTPC Ltd. which
ever is earlier.
All these depots will be set up and maintained by the contractor at his own cost and
nothing extra shall be payable on this account.
On completion of work, all materials brought by the contractor and paid for by RITES
shall be accounted for by tallying with site measurements and all surplus materials, if
any, shall be removed from the plant area by the contractor at his cost and shall be
handed over to NTPC at the location directed by them to keep as maintenance spares.
Safe custody of the materials at site is the responsibility of the contractor. The work
will be carried out in stages and in some cases under traffic conditions; therefore
contractor is required to follow the traffic rules.
If any work (whether/temporary or permanent) or materials, the value of which has
been included in any on account bill, is destroyed/damaged for any reasons or stolen,
the same shall re-stored or replaced by the contractor at his own cost or otherwise the
value of the work or materials so destroyed/damaged or stolen shall be recovered by
the RITES LTD from any payment due to the contractor.
If any material is supplied by RITES LTD/NTPC Ltd. for use on a work on the
application of a Contractor, the RITES LTD/NTPC Ltd. shall specify in each case the
rate to be charged, which should be the market rate prevailing at the time of supply or
the issue rate of RITES LTD/NTPC Ltd. whichever is higher.

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 66 of 156

14.0

15.0

16.0

i) In case the Contractor fails to return the unused or excess materials (over the actual
requirement) on account of excess consumption, negligence materials lost, stolen or
damaged in storage and transit on part of the contractor, the cost of such materials
shall be recovered from the Contractors at double the rate as calculated in the above
para without prejudice the provision of the relevant conditions regarding return of
materials governing the contract.
j) The provisions made above are without prejudice to the right of RITES LTD/NTPC Ltd
to take action against the contractor under the conditions of the contract for not doing
the work according to the prescribed specification.
k) The material issued to contractor but remaining unused and in perfectly good
conditions at the time of completion or determination of the contract shall be returned
to the Engineer-in-charge of NTPC/RITES at a place where directed by him.
The Contractor shall deemed to have inspected and examined the site and its surroundings
& information available in connection therewith & to have satisfied himself as far as
practicable before submitting his Tender, as to the form and nature thereof including the
subsurface conditions, the extent and the nature of work and materials necessary for the
completion of the work, the means of access to the site etc and in general shall be deemed
to have obtained all necessary information as to risks contingencies and all other
circumstances which may influence or affect his Tender.
Working near running line
The contractor shall not allow any road vehicle belonging to him or his suppliers
etc to ply in land next to the running line. If for execution of certain works road
vehicles are necessary to be used in land next to the railway line, the contractor
shall apply to the Engineer for permission giving the type & no. of individual
vehicles, names and license particulars of the drivers, location, duration & timings
for such work / movement.
The Engineer or his authorized representative will personally counsel, examine & certify
the road vehicle drivers, contractor's flag men & supervisor and will give written
permission giving names of road vehicle drivers, contractor's flag men and supervisor to be
deployed on the work, indicating location, period and timing of the work. This permission
will be subject to the following obligatory conditions:
(i)

(ii)

Road vehicles can ply along the track after suitable cordoning of track with
minimum distance of 6 metre from the center of the nearest track. For plying of
road vehicles during night hours adequate measures to be communicated in writing
along with a site sketch to the contractor / contractor's representative and
controlling engineers / supervisors in-charge of the work including the Engineerin-charge.
Nominated vehicles and drivers will be utilized for work in the presence of at least
one flagman and one supervisor certified for such work. In order to monitor the

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 67 of 156

17.0

activities during night hours, the contractor shall post additional staff based on the
need of the individual site
(iii) The vehicles shall ply 6 m clear of track Any movement / work at less than 6m and
up to minimum 3.5m clear of track center, shall be done only in the presence of a
supervisor authorized by the Engineer. No part of the road vehicle will be allowed
at less than 3.5m from track center.
(iv)
The contractor shall remain fully responsible for ensuring safety and in case of any
accident, shall bear cost of all damages to his equipment, men and also damages to
NTPC Ltd property, its staff and public.
(v)
The Engineer may impose any other condition necessary for a particular work or
site.
As several contractors will be working within the same site, the contractor should take
maximum care not to hamper the other works and is responsible for any damage to
existing facilities in the premises. Damages caused, if any, should be made good at
contractor's risk and costs.

18.0
18.1

SECURITY MEASURES
Security arrangements for the work shall be in accordance with general requirements and
the contractor shall conform to such requirements and shall be held responsible for the
action or inaction on the part of his staff, employees and the staff and employees of his
subcontractors.

18.2

Contractors as well as Sub Contractor's employees and representatives shall wear


identification Badges (cards), uniforms. helmets, gum boots and other safety / protection
gadgets / accessories to be provided by the Contractor. Badges shall identify the
Contractor and show the employee's name and number and shall be worn at all times
while at site
The contractor shall be responsible for security of works for the duration of the contract
and shall provide and maintain continuously adequate security personnel to fulfill these
obligations. The requirements of security measures shall include, but not be limited to,
maintenance of Law and Order at site, provision of all lighting, guard, flagmen, and all
other measures necessary for protection of works within the colonies, camps and
elsewhere at site, all materials delivered to the site and all persons employed in connection
with the works continuously through out working and non-working periods including
nights, Sundays and holidays, for the duration of the contract.
However, at work sites in close proximity of railway track, traffic corridors where trams,
public and traffic are likely to come close to the work area, suitable barricading as
proposed by contractor and approved by Engineer shall be provided.
Separate payment for provision of security services will not be made and will be deemed
to be included in the rates quoted by the bidder against items of Bill of Quantities.

18.3

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 68 of 156

19.0

QUALITY ASSURANCE
a) The tenderer shall submit along with the tender the quality control plan including full
details of in-house quality assurance organization, procedures and documentation.
During the manufacturing process, proper record shall be maintained for the inspection
and test carried out according to this plan.
b) In the event of RITES LTD waiving off the inspection, all tests provided in the test
schedules approved by RITES LTD shall be carried out by the quality assurance
organization and proper record of all such tests and results thereof shall be maintained
and supplied to RITES LTD on demand.
20.0 RISK AND COST IN CASE OF FAILURE OF THE CONTRACTOR
20.1
In the even of failure on part of the contractor for maintaining the prorata progress of
work as per the mile stone at any stage of contract, the RITES LTD/ NTPC Ltd, reserve
the right to make good the balance total quantity of work by fixing any other agency on
single tender basis or through Departmental means as decided by RITES LTD/ NTPC Ltd
at the risk and cost of the contractor and the cost so incurred on this shall be to the account
of the contractor. The decision of the Engineer-in-charge regarding the quantity of work
to be so carried out at the risk and cost of the contractor, the rates at which various items
of works to be executed and the selection of alternate agency to carry out such works will
be final and binding on the contractor. The extra amount incurred by RITES LTD/ NTPC
Ltd due to such risk and cost contract will be recovered from the contractors running
bills, security deposit or any other dues available with RITES/ NTPC Ltd.
20.2 Liquidated damages @ 0.5% of the contract value per week shall be recovered from contractor
if the progress remains below the specified and agreed work schedule subject to a ceiling of 5%
of the total contract value.
20.3 The contractor shall ensure that during the execution of the work two sets of prints of all
drawings are always available at site, exclusively for reference by RITES LTD/ NTPC
Ltd apart from the one set of prints to be used by the contractor or his authorized
representative for execution of the work.
21.0
21.1

MISCELLANEOUS
Minimum wage are to be paid by the contractor as applicable in Centra-SphereZone-III of Mouda project.
21.2 During the contract period, the contractor shall provide free of cost suitable road transport
vehicle in good condition (not less than 03 years old) to RITES LTDs officials for the
purpose of regular supervision and inspection of works at site by them. The vehicle shall
remain fully under the control of site in-charge of RITES LTD. The contractor shall bear
all expenses for running the vehicle i.e. fuel, servicing, insurance, maintenance and driver
etc.
21.3 Various log books & test cards containing voltage and current readings, cable meggering
registers and inspection registers as required shall be maintained as per IR signal
Engineering Manual and produced to RITES LTD for scrutiny.
21.4 Contractor will be paid actual amount of work done and for approved material supplied
against the contract.
Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 69 of 156

SECTION 5
TECHNICAL SPECIFICATIONS

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 70 of 156

SECTION-45
TECHNICAL SPECIFICATIONS AND DRAWINGS

Name of Work - SUPPLY, INSTALLATION, TESTING & COMMISSIONING OF INDOOR AND


OUTDOOR SIGNALLING GEARS INCLUDING ELECTRONIC INTERLOCKING SYSTEM FOR
PRIVATE RAILWAY SIDING TAKING OFF FROM CHACHER RAILWAY STATION TO INPLANT
YARD OF MAUDA SUPER THERMAL POWER PLANT, MAUDA (Maharastra).

Page 71 of 156

1.0

List of signalling materials with their specification/drawings


The Signalling & Telecom Materials to be supplied by the contractor will be as per the following
specifications/drawings with the latest revisions & amendments. Specifications and drawings
may be purchased from RDSO, Lucknow.

Technical Specifications S&T works for NTPC, Mauda

Page 72 of 156

Technical Specifications S&T works for NTPC, Mauda

Page 73 of 156

Technical Specifications S&T works for NTPC, Mauda

Page 74 of 156

Technical Specifications S&T works for NTPC, Mauda

Page 75 of 156

2.0

Scope of Work
Scope of work mainly includes Supply, Installation, Testing & Commissioning of complete
signaling system with Electronic Interlocking (EI), Integrated Power Supply, Point Machines,
Axle counters, Block Instrument, Indoor & outdoor signalling cables and telecom equipments at
Reception yard and Inplant Yard of Mauda Super thermal power project, MAUDA. Siding will
take off from Chacher station in Nagpur division of SEC Railway. Distance between Chacher
station and NTPCs Reception yard is approx. 8.5 Kms. Key plan of whole siding is enclosed as
Annexure-1.
Scope of work shall also include commissioning of block working between NTPCs Reception
Yard and Chacher station.
The complete work should be carried out according to the Technical specifications and
drawings approved by the RITES and should confirm to the provisions of Signal Engineering
Manual, Manual for special requirement of Signaling in 25KV A.C. electrified area (RE Manual)
and Schedule of dimensions in the section.

2.1

RECEPTION YARD
Signalling plan (SIP) of Reception Yard, drawing No. RITES/RI/S&T/NTPC_MAUDA/RY/SIP
dated May242011, is enclosed as Annexure-2. Colour light signaling with Electronic
Interlocking is to be provided. Electronic interlocking system configuration is shown in block
diagram below:
EI ROOM (Panel Building)
Integrated Power Supply

Control cum
Indication Panel
Operator
VDU

EI
(Warm/Hot Standby)

ELECTRONIC
INTERLOCKING (EI)

Maintenence
VDU

RELAY INTERFACE
Points
Signals

Track
Circuits/ACs

Fig.-1
Location of Panel building at KM:8600 has been shown on SI plan. Yard is 25KV AC electrified
and proposed signalling system should comply with Indian railway RE standards. Two lines
between Chacher railway station and Reception yard shall work as twin single lines. Absolute

Technical Specifications S&T works for NTPC, Mauda

Page 76 of 156

Block working with Single line token less block instruments (Diado type) has to be installed for
block working between Chacher station and NTPC Reception yard.
Integrated Power Supply (IPS) with 200AH VRLA battery bank and One DG set of 10KVA
capacity is to be provided at panel building. All the signal lamps are AC lit LED type and
universal ECR relays with HMU are to be provided. Point machines are to be controlled by 24V
point group with metal-to-metal contact relays. Whole of the yard will be operated from domino
type control panel as well as VDU provided at panel building. Single rail DC track circuits are to
be provided in whole yard except birthing tracks. SSDAC is to be provided on birthing tracks.
2.2

INPLANT YARD:
Signalling plan (SIP) of INPLANT Yard (Drg. No. RITES/RI/S&T/NTPC_MAUDA/MGR/SIP,
May242011) is enclosed Annexure-3. Colour light signaling with Electronic Interlocking system
is to be provided. Electronic interlocking system will be of distributed type and system
configuration is shown in block diagram below:
2 fibers (OFC 1)
2 fibers (OFC 2)

INPLANT PANEL BUILDING


OPTICAL
INTERFACE
EI
(Warm/Hot Standby)
Maintenance
VDU

OPTICAL
INTERFACE

EI GOOMTY

Control cum Indication


Panel & VDU

ELECTRONIC
INTERLOCKING (EI)

Integrated
Power Supply

Integrated
Power Supply

Signals

EI
(Warm/Hot Standby)
Maintenance
VDU

RELAY INTERFACE
Points

OPTICAL
INTERFACE

OPTICAL
INTERFACE
ELECTRONIC
INTERLOCKING (EI)

RELAY INTERFACE
Points

Track
Circuits/ACs

OFC

Signals

COPPER CABLE

Track
Circuits/ACs

Fig.-2
Location of Panel building & EI Hut has been shown on SI plan. Yard is 25KV AC electrified.
Independent IPS with 200AH VRLA battery bank is to be provided at panel building and EI Hut.
230V AC power supply for EI Hut will be drawn from panel building over power cable. All the
signal lamps are AC lit LED type and universal ECR, HMU relay is to be provided. Point
machines are to be controlled by 24V point group with metal-to-metal contact relays. Whole of
the yard will be operated from control panel/VDU provided at panel building.
Following signals and points will be controlled from the EI at EI Hut:
2 Aspect Signals

Dependent Shunt Signal

S66

SH66

S68

SH68

S70

SH70

Technical Specifications S&T works for NTPC, Mauda

Page 77 of 156

Independent Shunt Signal


SH5

SH18

SH7

SH42

SH8

SH44

SH10

SH50

SH12

SH52

SH14

SH54
Points

131A/B

139

103A/B

101

135

107

137

3.0

ELECTRONIC INTERLOCKING SYSTEM

3.1

Supply of Equipments
Electronic Interlocking (EI) System with warm/Hot standby, confirming to RDSO Specification
No. RDSO/SPN/192/2005 with latest amendments and to suit signalling plan of Reception
Yard and Inplant Yard should be supplied. Broad system configuration has been given in Fig.1 & Fig.-2 above. At Inplant yard, Electronic Interlocking shall be distributed at Panel Building
and EI Hut. EI at Panel building and EI Hut shall be interconnected by OFC in ring topology.
Arrangement for automatic changeover to warm standby system in case of failure of main
system is to be provided. System should be so designed that in event of failure of any of the
interlocking equipment at EI Hut, whole system should not fail. Operation of all the gears are to
be centralized from control and operation panel/VDU provided in panel building of each yard.

3.1.1

Control cum Indication panel has to be provided along with VDU for operation of points and
signals at both the yards. control and indication panels will be domino type with domino size of
54 X 34mm. wiring between domino to domino and between domino to tag block shall be done
and tag block details shall be provided. Multi core indoor copper cable 60X0.6mm/1mm
confirming to RDSO specifications shall be supplied and used for connection between panel
and EI.
LED indications and push buttons/keys for various functions in the yard as per approved SI
plan shall be provided as per RDSO spec. IRS: S 36/96. 10% spare indication LEDs and
push button dominos of all types shall be supplied along with panel.

3.1.2

SPECIFICATION FOR OPERATORS INTERFACE EQUIPMENT AND VDU

Technical Specifications S&T works for NTPC, Mauda

Page 78 of 156

The control terminal VDUs shall consist of following, configuration given here are minimum
requirements:
1. Industrial grade PC of repute make capable of working continuously with 3MB Cache, 4GB
DDR2 RAM, 80 GB SATA HDD and with latest processor.
(The Industrial grade PC [IPC] must ensure that all IPC components are carefully selected
and checked for electromagnetic compatibility [EMC], temperature resistant and resistant
to vibration. The heavy duty enclosure/chassis must protect the PC from the environmental
disturbance like dust, EMI, temperature and vibration, etc.)
2. Parallel ATA to serial ATA converter [two serial ports]
3. Keyboard [should be dust & water proof]
4. Optical scroll mouse
5. MTBF figures: Not less than 101, 713 Hours
6. Operating Temperature zero degree Centigrade to 60 degree centigrade [32 degree F to
140 degree F] Humidity 5% to 95% RH, non-condensing.
7. Heavy duty steel, 19 Rack mount 4U chassis Cooling Fan, Air filter.
8. Vibration: 1.5G Max and 0.1 p-p at 5 to 500 Hz.
9. Shock: 10G peak acceleration [10m/Sec]
10. EMI: FCC Class A and E
11. Suitable numbers of 21 TFT colour monitor with SXGA resolution to cover display of
complete yard at a time (Sony/ LG/ SAMSUNG/Philips make).
3.1.3

Maintenance PC and laser printer and data logging facility for digital inputs should be provided
at panel buildings as well as at EI Hut. Softwares for system configuration and fault diagnostic
including compiler for making changes in application logic shall be provided.
Maintenance PC will be of repute make capable of working continuously with 3MB Cache and
4GB DDR2 RAM, 80 GB (min.) SATA HDD.

3.1.4

110V DC power supply from IPS shall be made available to the electronic interlocking system,
suitable DC-DC converters are to be supplied by contractor along with EI as required for EI
equipment and interface circuits.
All the DC-DC convertors should be installed in N+1 configuration in active load sharing mode.

3.1.5

Quantities of vital and non-vital input/output cards should be so decided that 10% additional
inputs/outputs can be catered in addition to actual requirement. All the outputs and inputs, to
EI, from/to field gears are to be treated as vital input/outputs whereas inputs/outputs from/to
control panel are to be treated as non-vital.

3.1.6

Interface Relays

Technical Specifications S&T works for NTPC, Mauda

Page 79 of 156

All the inputs from/to outdoor gears are to be treated as vital input/output whereas
inputs/outputs from/to control panel are to be treated as non-vital. All the relays energized by
outdoor feed should be AC immunized.
If metal to carbon contact relays are used, Q series relay type QNN1 & QNNA1 should be
used to minimize space requirement for relay racks. ECR relays should be suitable for LED
lamps. QSPA1 type relay to be used for TPRs. All type of relays used for interface with EI
system should be RDSO approved.
3.1.7

2in-2out Rail mounted screw less Cage-Clamp Type connect/disconnect terminal blocks
suitable for on-line testing shall be used for termination of indoor cable and wiring at EI room
and EI Hut. Similar type of screwed terminals may also be used. These terminals shall comply
with IEC 60947-7-1 standards. All types of power cables shall be terminated on 6 way PBT
terminals (M6 terminals).
Rail mounted screwed/screw less Cage-Clamp type fuse terminal blocks with LED indicator
shall be used for all the applications at EI room/EI Hut except for point operation where
16Amps. HRC fuse shall be used.

3.1.8

Signal Lighting
All the Signals are provided with LED lamps lit on 110V AC. In case of LED lamp failure, Health
Monitoring Unit (HMU) shall generate an audio visual alarm that will be provided on control
panel. Typical arrangement for vital output relay driving is shown in figure below:

(2 Aspect signal lighting circuit)

Technical Specifications S&T works for NTPC, Mauda

Page 80 of 156

(Shunt signal lighting & ECR circuit)

3.1.9

Point Operation
Points shall be operated by non-trailable IRS type electric point machines of rated operating
voltage 110V DC. Point machine shall be of internal locking type and 143 mm. stroke,
confirming to RDSO specification IRS:S-24/2002 with latest Amdt. Point machine shall be
mounted on two extended PSC sleepers. 12+6 core, 1.5 mm solid copper conductor,
underground signaling cable shall be used for point operation. Point cable shall be laid from EI
room/EI Hut/relay hut to point junction box installed near point machine, and preferably not be
terminated in any other apparatus case as shown in fig. 3.
Point machines shall be operated by 24 V point contactor unit located at EI room/EI hut. This
relay contactor unit shall consist of four metal to metal contact relays mounted on pre wired
base plate; N/R relay (double wound DC neutral line relay), XR relay (DC neutral relay),
W(N)R/W(R)R (mechanically interlocked relay) and WCR (heavy duty contactor).
Relay
Room/
Goomty

24 V
point
group

1x12C + 1x6C, 1.5 mm copper cable

[1x12C + 1x6C] OR 2x12C, 1.5 mm


copper cable as per requirement

JB
JB

Fig. 3
Point group relay for point machines in the jurisdiction of EI Hut should be kept at EI Hut. Manual
operation of point machine by crank handle, in case of failure of electrical operation, shall be
provided. For this purpose, crank handle (CH) keys shall be provided with different ward
combination for each CH group and matching sockets on the machines.
CH keys shall be kept in lock condition in key lock relay units (KLCR) and issue of these keys for
manual operation shall have electrical interlocking with signals.

Technical Specifications S&T works for NTPC, Mauda

Page 81 of 156

3.1.10 Supply of Relay racks for mounting interface relays are included in item no. 1(EI
System) of schedule-1. Additional item of relay rack in BoQ (item no. 13 of schedule1) has been given for mounting point group relays and it shall be as per drg. No.
RITES/SIG/GEN/06A-2007.

3.1.11 Lightning and Surge protection


Staged protection shall be provided to prevent the system from damage due to transient
voltages and surges. The staged protection refers to primary, secondary and tertiary levels.
Primary level protection shall be provided with IPS. Tenderers may also submit there own
scheme for earthing & lightning/surge protection along with technical offer.
Secondary / Tertiary AC line protection:
Secondary protection levels in AC feeds are only effective if sufficient isolation impedance
exists between the primary and secondary protectors. 230V AC supply protection for operator
PC and maintenance PC shall be achieved by providing surge protectors with visual function
indicator. It will protect computer system, modems etc. against over voltages caused by
atmospheric discharges (thunderstorms) and switching surges. This serves as Tertiary
protection for the equipments. Following are the technical details of surge protectors to be
provided for AC line protection:
Rated voltage
Max. perm. Operating voltage

UN
Umax

230V~
250V~

Rated Current
Rated discharge Current
Limit discharge current
Residual voltage at

IN
iSN
iSG
iSN
iSG
tA

16A
2500A
7000A
1060V
1500V
25 ns

Response time

(8/20)
(8/20)
(8/20) UR L-N
(8/20) UR L-N

DC Protection Requirements
The primary protection for DC power supply is taken care of by battery chargers. The tertiary
protection for 12V and 24V DC is given by providing surge protector with visual function indicator
on incoming DC supply at EI equipment and outgoing 24V DC supply. Following are the technical
details of surge protectors to be provided for DC line protection:
Rated voltage
Max. perm. Operating voltage

UN
Umax

12V
18V

24V
36V

Rated Current
Rated discharge Current
Limit discharge current
Residual voltage at

IN
iSN
iSG
iSN
iSG
tA

16A
700A
2000A
70V
100V
25 ns

16A
700A
2000A
130V
170V
25 ns

Response time

(8/20)
(8/20)
(8/20) UR L-N
(8/20) UR L-N

Technical Specifications S&T works for NTPC, Mauda

Page 82 of 156

Interface Protection Requirements


Relay coil snubs are to be introduced across the coils of the vital output relays. Relay coil snubs
are intended to dissipate large electro magnetic surges that are dissipated from the inductance of
relay coils and to prevent these surges from interfering with normal operation of EI system,
Transzorbs are recommended for relay coil snub. Typical arrangement is shown in Figure 4.
Noise reduction in the cables shall be taken care by using twisted pair cables for vital I/O from the
termination racks to I/O board. All the vital Input and output cables from EI equipment should be
gathered in separate bundles and should be physically separated from each other and from high
current dirty wiring.

Figure 4
Serial Interface Protection & Electro magnetic interference (EMI) Shielding
To connect EI equipments serial ports to other devices which are not located in the same
equipment room, serial opto-isolators shall be introduced i.e. to connect operator PC with EI.
Serial opto-isolator shall provide serial common isolation and secondary surge protection. As
all the EI cardfiles shall be powered by a common battery such isolation is not necessary for
serial port interconnection between cardfiles installed in the same room.
EI equipment must be shielded to minimize the susceptibility to radiated electromagnetic fields.
Shielding should be achieved by locating the equipment in cardfiles that are as fully enclosed
as possible by means of external enclosures. Shielded I/O cables shall be used for serial link
interconnections and cables should be grounded. Any other EMI protection recommended by
OEM may also be used.
3.1.12 Earthing
Ring earthing shall be provided as shown in fig.-7 and all the EI and power supply equipments
shall be connected to equipotential room earth bar as shown in fig.-5. Maintenance free earth
pits shall be used for making ring earth.

Technical Specifications S&T works for NTPC, Mauda

Page 83 of 156

VITAL RELAY &


TERMINATION RACK

EI RACK

EI RACK

NON - VITAL
TERMINATION RACK

Copper Plate REB


675x50x6mm

VITAL RELAY &


TERMINATION RACK

10 Sq.mm. Cu

C.T.RACK 1

WINDOW

C.T.RACK 2

WINDOW

NOTE:
1. ALL RACKS WILL BE INSULATED FROM FLOOR
2. RACKS WILL NOT BE TIED TOGETHER
3. `X' DISTANCE SHOULD BE MINIMUM 10mm.

Fig.- 5 Typical arrangement for Equipments Earthing to REB (Room Earth Bar)
Each earth pit shall be constructed as per typical installation drawing shown in fig.-6 and all the
materials required will be supplied by contractor. Earth electrode shall be in form of 6 feet long.
250 micron copper bonded steel rods joined together using a compression coupler. Earth
electrode shall have a minimum dia. of 17 mm ( inch).
A hole of 4 to 6 inch dia. shall be augured to a depth of about 6 to 9 feet and two electrodes of 6
feet each shall be joined together using a compression coupler. This electrode of 12 feet (6+6)
length shall be inserted into the augured hole and RDSO approved Earth enhancing compound
10 kg shall be filled into the augured hole in slurry form and the resistance is measured. Depth
will be further deepened by adding one more earth rod if the resistance is not coming less than 2
ohms. A copper bus bar of 150 mm x 25 mm x 6 mm shall be exothermically welded to earth
electrode for taking the connection. All the six earth pits of ring earth shall be inter linked using
electrolytic grade copper tape of size 25x3mm. to form a ring. Copper tape shall be
exothermically welded with copper bus bar welded to the electrode. The interconnecting copper
tape shall be buried not less than 1 foot below the ground level and this interconnecting bus bar
shall also be covered with earth enhancing compound. Earth enhancing compound shall be
electrically conductive and non-soluble and it should improve earths absorbing power and
humidity retention capability. Earth enhancing compound will have resistivity of less than 4.7m.

Technical Specifications S&T works for NTPC, Mauda

Page 84 of 156

Inspection Chamber
a. 300*300*300mm(inside dimension) concrete box with smooth cement plaster finish shall be
provided on the top of the pit. A steel plate of 3 to 5 mm thickness hinged cover with lockable
management, painted black shall be provided to cover the earth pit.
b. One pad lock of Godrej / Link make with three keys shall be supplied for locking.
c. The masonry work shall be white washed inside and outside.
d. Care shall be taken regarding level of the floor surrounding the earth so that the connector is
not too deep in the masonry or projecting out of it.
e. On backside of the cover the date of test and average resistance value shall also be written
with yellow paint.
Earth Bus Bar and Connection to pit
a. The Earth electrode and the copper earth bus bar will be connected by Cadmium bronze wire
as per RDSO spec RDSO/SPN/178/2003, exothermically welded to electrode at one end and
the earth bus bar at other end. All the material required for Exothermic Welding shall be
procure from RDSO approved sources.
b. The copper Earth bus bar will be 300*25*6 mm size with tin coating and holes for fixing it to the
wall of equipment room with insulation studs.
c. All connection to the earth bus bar will be through tinned copper lug of Dowell or similar make if
suitable size.
d. All nuts and bolts will be stainless steel type.

Earth Enhancement Material: Earth Enhancing Material shall be electrically conductive and
non-soluble. It shall :
a. have high conductivity in the electronic ground contact area and it should improve
earths absorbing power and humidity retention capability.
b. have a resistivity of less than 4.7 ohm meter
c. be non-corrosive in nature having low water solubility (0.2% max) but highly
hygroscopic: will not be eliminated by continuous treatments with water.
d. be stable between -60 to +60 C temperatures.
e. be possible to increase earths conductivity from 3-20 times.
f. interact in homogeneous way when applied to the earth.
g. be suitable for any kind of electrode and all kinds of grounds of different sensitivity
through the simple spill of the proper solution to the ground, which surrounds the
electrode.
h. Higher doses may be necessary for optimum results in high resistance soil or rocky
areas.

Technical Specifications S&T works for NTPC, Mauda

Page 85 of 156

Wall mounted Equipotential Romm earth Bar


mounted in equipment room on insulators

Cover

Copper Tape of
25 x 3mm for
Ring Earth Connection

3/16" Insulated Cadmium


Bronze Cable

Copper Bus Bar


150mm x 25mm x 6mm

Cement/MS Sink
300mm x 300mm x 300mm

Copper Coated (250 microns) steel rods of


3/4" dia , 6ft. length

Earthing Enhancing Material

Compression gland

Exothermic weld copper bus bar to rod

B Exothermic weld cadmium cable to busbar


Augured Hole
4 to 6" dia

Fig. 6 Maintenance free earth pit

Technical Specifications S&T works for NTPC, Mauda

Page 86 of 156

Technical Specifications S&T works for NTPC, Mauda

Page 87 of 156

#27
#27

Copper Plate REB


675x50x6mm

#25
#26
#27

NOTE:

10Sq mm. INSULATED WIRE


Copper tape of 25mmx3mm
3/16'' Insulated cadmium bronze Cable
* 3/16'' Insulated cadmium bronze Cable is
used in pair for redundancy purpose.

PANEL ROOM

#26

#26

#26

EI ROOM

#25

Figure 7 Ring Earthing for EI Equipment Room

#26

#27
#27
Copper Plate REB
675x50x6mm

#26

POWER SUPPLY
ROOM

Copper Plate REB


675x50x6mm

#26

#26

3.2

Design, Installation, Testing & Commissioning of Electronic Interlocking


All the equipments supplied against item no.-1 & 2 of Schedule-1 should be installed, tested
and commissioned. Relay racks for point group relays, point group relays & HMU for LED
lamps, Fibre distribution management system at EI room and EI Hut, are also installed and
wired against item no.- 3, 4 of schedule-2. OFC1 and OFC2 between panel building and EI Hut
should be laid on different routes.

3.2.1
3.2.2
3.2.3

3.2.4
3.2.5

3.2.6
3.2.7

3.2.8

Application logic should be designed for automatic route setting on pressing entry & exit
buttons on panel. Sectional route release facility should be provided on selected routes.
DELETED
Approved SI plan shall be provided by employer and contractor shall design all other drawings
& documents. Following is the tentative list of drawings and documents to be deigned by
contractor:
1) Selection table,
2) Vital & non-vital I/O Bit Chart,
3) EI configuration diagram, Equipment layout plan, Relay disposition chart.
4) Front plate diagram.
5) Application logic
6) Interface circuit with contact analysis.
7) Equivalent circuits of application logic.
19 rack mountable Fibre distribution management system should be installed in EI rack itself.
Control and Indication panel should be wired as per standard railway practice, multi core indoor
copper cables, 60X0.6 mm/1 mm, shall be used for connections between EI and
control/Indication panel.
Front Plate diagram of control and indication panel shall be got approved from RITES before
manufacture and installation of panels.
The control panel should be erected in the place as shown by the Site Engineer of the work on
proper foundation bolts and cement concrete. Before erecting the panel, a suitable duct should
be made for bringing the jumper cables into the control panel.
Factory Acceptance Test (FAT) shall be conducted on EI equipment at manufacturers
premises before installation at site. FAT of EI system shall be carried out with approved
application logic/program, hardwiring all type of cards and other components of EI
proposed to be installed at site. On completion of erection and commissioning, individual

equipment/unit shall be tested and simulation test (SAT) will be carried out. Defects if any
during the test, shall be rectified by contractor. In order to qualify the SAT (Site Acceptance
Test), the complete system/individual equipment, hardware shall operate demonstrating
compliance of all functionalities as per TS. On successful completion of SAT and successful
operation of EI with outdoor gears, signalling system shall deemed as commissioned.
3.2.9 The contractor should protect the control panel, while doing the wiring. The terminal;
particulars, power supply points, tag block particulars should be neatly painted on the inner
side of the panel. Before commencing wiring all knobs, buttons & indicators should be tested
for proper contact and defective ones should be replaced in the initial stage itself.
3.2.10 The cable termination and internal wiring terminal particulars of control panel should be made
out signed by the contractor and handed over to employer. The control panel should be earthed

Technical Specifications S&T works for NTPC, Mauda

Page 88 of 156

properly. Any modification to the panel wiring should be done by the contractor at site, as
required by the employer at free of cost before final commissioning.
3.3

Training of EI system
Training of EI system to be provided against item no. 5 & 6 of schedule 2 should
consist of different aspects of Design, Installation, testing and maintenance of EI
system. Fault diagnostic, data logging and repair should also be covered in detail.
Training should cover modification in application logic, compilation and uploading
application logic to CPU card.
Apart from formal class room training, hands on practical experience and visit to
similar working installation should be covered in training programme.

4.0
4.1
4.2

Single Section Digital Axle Counter (SSDAC) System


Deleted
The installation of all indoor & outdoor equipments including resetting arrangement (Reset Box)
must be carried out as per detailed instructions given in installation procedure issued by RDSO.
The installation manual of original equipment manufacturer should be followed strictly.
Deleted
Station master should be able to reset the axle counter with permission from verification box.
Wiring of verification box is also included in the scope of work.
Installation, testing and commissioning of SSDAC system along with track side equipments,
wheel detection points, reset boxes etc. This includes supply and installation of housing for EJB
as per IR specifications.
Supply of technical documentation, track section plan and drawing shall be done by contractor.
Supply of all miscellaneous stores required for completion of work shall be supplied by
contractor except 4/6 quad cables.
Axle counter system should detect presence of railway vehicle with standard wheel size within
defined section of track. It should not detect push trolley, which is having smaller size wheel.
System should work independent of poor track conditions and wet/ flooded track.
The necessary testing of each detection point and track section shall be done as per
methodology prescribed by the manufacturer and also in the specification.
The necessary register with suitable Performa shall be opened for recording of test results as
well routine maintenance along with measured readings.

4.3
4.4
4.5

4.6

4.7

4.8
4.9

5.0

RELAY RACK (item no. 13 of schedule-1):


Outer frame of Relay rack for fixing point group relays shall be made of MS angle iron of
minimum size of 65x65x8mm.
Mounting arrangement for 'Q' style/point group relays should be provided by MS angle iron
of size 45x45x6. Size of Relay rack should be such that it can accommodate 'Q' style relays
in 9 rows with 14 relays in each row.
Relay racks should be painted by two coats of good quality enamel paint after installation in
EI room/Hut.
Arrangement to insulate the relay racks from ground should be provided.

Technical Specifications S&T works for NTPC, Mauda

Page 89 of 156

6.0 WIRING:
6.1

The equipments are to be wired in relay room, Station Master's Office, power supply
arrangements, as per circuit diagram. The necessary guide lines given have and followed by
railway should be strictly followed while preparing the different wiring diagrams. The two
copies of each WD should be checked by RITES.

6.2

Contact numbering for the relays should be made by the contractor as per the approved circuit
diagram issued by the railway and type of relay proposed to be used on the installation.

6.3

Wiring inside one rack for shelf type and plug in type (Metal to Carbon) Contact relays, Relay
rack wiring housing plug in type relays conforming to BRS-930 and BRS-931 and shelf type
relays conforming to BS-1659 should be done with "PVC" insulated unsheathed flame retarding
type single core flexible wire 1100V grade having 0.6/0.2mm annealed copper conductor and
nominal cross sectional area of 0.5 Sq.mm of common colour code to the specification IS:694".
For wiring these relays the above wires should be terminated in eyelets/lugs of Standard
design.

6.4

Wiring of proved type relays (metal to metal contact)


For wiring the above relays the use of single brand tinned copper wire of 0.6mm and
1.0mm/1100V grade PVC insulated flame proof should be used. The use of multi core cable of
100 cores, 60 core, 40 core and 20 core having the above conductor dia and grade is
permitted. Size of conductor should be chosen based on current to be carried through these
conductors. The wire and cable used should generally conform to IS: 694.

6.5

The wiring between the terminal board of the panel and the unwired tag block on the relay rack
is to be carried out using multi-core cables (40 core or 60 core) 0.6mm/1.0mm dia annealed
lined copper wire to IS-694. The wiring on the Q series relay rack is to be carried out by
16/0.2mm dia. single core multi strand flexible A.T. copper wire to IS: 694.

6.6

Soldering at the tag block terminals should made using good quality solder and flux. Care must
be taken to prevent dropping of excessive solder from terminal thereby causing
failure/unwanted connection or short by fusing of PVC insulation in row below it. It is advisable
to raise the wires by mechanical means and temporarily interposing a wooden or plastic sheet
between the adjacent rows while soldering, to collect the excessive solder that may be
dropping out.

6.7

After testing, the loose wires on the cable ladder should be neatly bunched and laced with
twine black. The contractor should adopt suitable colour code for wiring as required by the
Railway's representative. Spare conductors to an extent of 10% are to be provided on the
interconnecting wire runs for future developments.

Technical Specifications S&T works for NTPC, Mauda

Page 90 of 156

6.8

Various supplies associated with signalling viz., 110V AC, 110V DC, 60V DC, 24V DC, 12/24V
AC and 12/24V DC flashing are to be brought out to the relay/equipment room as per
instructions.

6.9

The incoming cables to the relay room are to be neatly arranged and fixed to the cable
supporting and guiding rack. The duct should be filled with sand and plastered neatly to avoid
entry of mice or reptiles.

6.10

After the complete testing by the RITES representative and before commissioning the
installation, the contractor should arrange necessary sealing leads and wires for sealing the
relays.

6.11

The nomenclature of each relay should be painted both in front and rear side of each relay with
contact configuration. The relay index sheet duly painted of details of relay and their position in
the relay rack should be manufactured out of Decolum/Novapan sheet and fixed in the relay
room. All the relays to be plugged should be checked visually and defect if any, noticed should
be replaced, duly reporting the same to the Railways. As made relay rack wiring and contact
chart of all relays should be prepared in linen/polyester sheets, duly signed and handed over to
RITES for preparation of handing over documents to maintenance organisation.

6.12

Suitable arrangements should be made in the relay rack for fixing condenser and resistance
unit, required for slow to release feature. Letter painting should be made against each unit to
identify circuit for which it is used.

6.13

All circuits should be carefully protected by individual fuses in the relay room and locations
grouped preferably to facilitate easy fault location. Fuses should be so arranged that they can
be easily be placed without causing interference of fuses and the circuits in which they are
used should be prepared and kept in the relay room. Fuses for all Signalling circuits should be
of the non-deteriorating type as per RDSO specification.

7.0

POWER SUPPLY SYSTEM

7.1

SMPS based Integrated power supply system (IPS) as per RDSO Specification No.
RDSO/SPN/165/2004 with latest amendments should be installed at each of the EI Room
(panel building) & EI Hut. Indenting description / information to be supplied by the Purchaser for
the IPS as per RDSO specification is given for Panel Interlocking/SSI station in RE area as per
table below.
A

Specification No.

Type of Battery

DC-DC converter for Axle Counter/SSI/Data-logger

DC-DC converter for block line working

Technical Specifications S&T works for NTPC, Mauda

RDSO/SPN/165/2004 with latest Amd.


VRLA (200 AH)
DC-DC converters required for Axle
counters only not required for SSI/Datalogger
60-100V

Page 91 of 156

Type of Internal & External relays

24V

Distance between IPS Room & ASM Panel (in


mtrs)
G Distance between IPS rack & battery (in meters)
H Type of Internal & External relays

25 mtrs.

15 mtrs.

15 mtrs.
Q series, 24V DC

Distance between IPS rack & battery (in meters)


Earthing Requirement

Maintenance Free Earthing

All the IPS should be supplied with 200 AH VRLA battery bank confirming to IRS:S-93/96(A) and
along with mounting arrangement. IPS be supplied against item no.-22 of Schedule-1 to be
installed at EI room (panel building) of Reception Yard & In-Plant Yard, its configuration based on
RDSO drawing. No. SDO/IPS/SMPS/PI/RE/004 is given below:
AVR
230/110V, 500VA

Track Circuit (UP)

230/110V, 500VA

Track Circuit (DN)

1.5KVA
AVR
2KVA
FRBC
TRANSFORMERS

110V, 20A
INVERTOR

230/110V, 500VA

2KVA

230/110V, 500VA

110V, 20A
110V, 20A
230V AC/
30.21AMP.
A.C. MAINS

Signals (UP)
110V DC

2KVA
110V, 20A

230V
AC

230/110V, 500VA
Signals (DN)
230/110V, 500VA

COLD STAND BY

BATTERY(VRLA)
110V, 200AH

ASM INDICATION

DC-DC CONVERTOR
DC-DC CONVERTOR

24-32V, 5A
24-32V, 5A

60-100V, 1A

24-32V, 5A

60-100V, 1A

24-32V, 5A

Block Line UP

Relay Internal

60-100V, 1A
Block Line DN

24-32V, 5A

60-100V, 1A

24-32V, 5A
3-6V, 0.1A

COLD STAND BY

Block Tele UP
3-6V, 0.1A

24-32V, 5A
24-32V, 5A

3-6V, 0.1A
Relay External

Block Tele DN
3-6V, 0.1A

24-32V, 5A
2-12V, 5A
For Spare Cells
2-12V, 5A
24-32V, 5A
Axle Counter
24-32V, 5A

12-28V, 5A
Panel Indication
12-28V, 5A

12-28V, 5A

Fuse, 20A

For SSI (EI)

Fuse, 20A

Point Machine

Block Local
12-28V, 5A

12-28V, 1A
HKT & Magneto
12-28V, 1A

Generator capacity
10KVA

IPS to be supplied against item no.-23 of Schedule-1 to be installed at EI Hut of In-Plant Yard
and its configuration based on RDSO drawing No. SDO/IPS/SMPS/PI/RE/002 is given below:

Technical Specifications S&T works for NTPC, Mauda

Page 92 of 156

AVR
230/110V, 500VA

Track Circuit (UP)

230/110V, 500VA

Track Circuit (DN)

1KVA
AVR
1.5KVA
FRBC
TRANSFORMERS

110V, 20A
INVERTOR

230/110V, 500VA

1.5KVA

230/110V, 500VA

110V, 20A
110V, 20A
230V AC/
27.20AMP.
A.C. MAINS

Signals (UP)
110V DC

1.5KVA
110V, 20A

230V
AC

230/110V, 500VA
Signals (DN)
230/110V, 500VA

COLD STAND BY

BATTERY(VRLA)
110V, 200AH

ASM INDICATION

DC-DC CONVERTOR
DC-DC CONVERTOR
24-32V, 5A

12-40V, 1A

24-32V, 5A

12-40V, 1A

Block Line UP

24-32V, 5A

Relay Internal
12-40V, 1A
Block Line DN

24-32V, 5A
12-40V, 1A
COLD STAND BY
3-6V, 0.1A

Block Tele UP
3-6V, 0.1A

24-32V, 5A
Relay External
24-32V, 5A

3-6V, 0.1A
Block Tele DN
3-6V, 0.1A

24-32V, 5A
Axle Counter
24-32V, 5A

2-12V, 5A
For Spare Cells
2-12V, 5A

12-28V, 5A
Panel Indication
12-28V, 5A
Fuse, 20A

For SSI (EI)

Fuse, 20A

Point Machine

12-28V, 5A
Block Local
12-28V, 5A

12-28V, 1A
HKT & Magneto
12-28V, 1A

7.2

All the racks of IPS should be fixed on RCC platform with anti vibrating rubber pads. Batteries
should be charged and installed on battery stands.

7.3

Installation, maintenance and technical Manual of Original Equipment manufacturer shall be


supplied with each IPS. Instructions in the Installation Manual of Original Equipment
manufacturer (OEM) and relevant para of RDSO specification No. RDSO/SPN/165/2004 with
latest amendment should be strictly followed.
All the racks of IPS should be connected to REB (Room Earth Bar) by stranded copper
conductor/cadmium bronze wire rope. REB should be connected to separate Maintenance Free
single earthing.

Technical Specifications S&T works for NTPC, Mauda

Page 93 of 156

7.4

10KVA DG set with sound proof encloser, anti vibration mountings and AMF panel is to be
installed at Reception yard. Specifications of DG set are given below:
ALTERNATOR :
The Alternator shall be self excited and self regulated of 10 KVA rating in single phase at 240
Volt, 50 Hz, 1500 RPM and 0.8 power factor (lag) and shall conform to IS:13364 (Part
1):1992(reaffirmed 2003). The alternators shall be of brush less type with VG-1 Grade of
voltage regulation. The alternators shall be screen-protected drip proof with Min.IP-21 degree
of protection as per IS:4691/85.The class of insulation of the Alternator would be 'H'. The rated
voltage of Alternator will be 240V single phase. The alternator shall also have following
features:
- 1.0% voltage regulation (max.) in static conditions.
- Permissible overload of 10% above rated capacity for one hour in 11 hours of operation.
DIESEL ENGINE:
Diesel Engine shall be liquid cooled, electric start, developing 18 B.H.P at 1500 RPM with
Class A-2 Governing or better for alternator to deliver 10 continuous KVA output at 0.8 lagging
pf at NTP conditions(all rating shall be tested at 0.8 PF). The Diesel Engine should be capable
of providing 10% overload for one hour for every 11 hours continuous running at full load.
Naturally aspirated engines shall conform to IS:10000-1/81 series and engines upto and
including 19 KW rating shall be ISI marked and IS:10000-2/81 for engines above 19 KW.
Pressure charged engine shall conform to IS:13018/1990 (reaffirmed 2000).
The Diesel Engine shall be complete with the following accessories:
(a) Fuel tank with capacity for minimum 8 hours continuous running at full load.
(b) Engine instrument Panel consisting of starting switch with Key, Lube Oil temperature and
pressure gauges, (water temperature gauge in case of water cooled engines), RPM
indicator and hour meter.
(c) Safety controls to shut down the engine in the event of low lube oil pressure or high cylinder
head temperature in case of air-cooled engines or high water temperature in case of watercooled engines.
(d) Radiators for liquid-cooled engines.
(e) Exhaust silencer of Residential type.
(f) 12V starting system complete with starter motor, charging alternator and Cutout.
(g) Lead Acid Battery/ies of suitable ratings with connecting cables. battery/ies shall be
supplied in uncharged conditions and shall conform to relevant IS Specn.
(h) Standard set of tools consisting of a set of 3 spanners, one screw driver, one standard plier
and one nose plier of appropriate size shall be provided to the DDOs along with DG sets
free of cost for each of DG sets.
ENCLOSER and MOUNTING ARRANGEMENT:
DG Sets shall be provided with integrated accoustic enclosure. which should conform to CPCB
(Central Pollution Control Board) norms in respect of noise and emission norms. DG sets shall
also meet all other statutory requirements as notified by Govt. from time to time. Engine and
Alternator shall be mounted on a common MS fabricated base frame with AVM pads.
AMF panel
The AMF Control Panel shall have the following instruments :
(a) Microprocessor based with composite meter for digital display ofi) Generator voltage/AC Mains voltage.

Technical Specifications S&T works for NTPC, Mauda

Page 94 of 156

ii) Generator Current.


iii) Power Factor.
iv) Three attempts engine start / engine cranking relay.
v) On -delay timer for load change over
vi) On-delay timer for engine shut off
(b) Mode selector switch for setting the panel on any one position such as off or auto or
manual, or test.
(c) Engine On-Off switch (Push button type)
(d) MCCB of suitable rating shall be provided.
(e) Rectangular aluminum bus bars (one number for each phase, neutral and Earthing
terminal) of adequate ratings duly colour coded with heat shrinkable PVC sleeves.
(f) Two contactors of suitable rating (one for DG set & one for AC mains) with over load relay.
(g) Under-voltage relay for mains.
(h) Battery charger complete with voltage regulator, float or booster selector switch, on-off
switch, voltmeter and ammeter for charging the battery from mains. This will be in addition
to the battery charging alternator fitted on the engine.
(i) Instrument & Control Fuses.
(j) Five number indicating lamps to indicate 'mains ON', 'load on mains', 'set running', 'load on
set' and 'battery charger on'.
(k) Audio visual alarm for 'Low lubricating oil pressure', 'High water temperature' (for
water/liquid cooled), 'High cylinder head temperature'(for air cooled), 'Start failure' and 'DG
over load'.
(l) Any other switch, instrument, relay or contactor etc. essential for smooth and trouble free
functioning of DG set with AMF panel. (To be specified by the tenderers in their offer with
complete detail of the item).
8.0

CRANK HANDLE INTERLOCKING


KLCR with crank handle fixed to the key should be installed on Acrylic sheer glass fronted T.W.
box firmly on suitably angles supports, in SMs room/apparatus cases as indicated by
employers representative. The wiring should not be exposed. KLCR when fixed with crank
handle should be ensured that proper supports have been given to the crank handle to avoid
undue strain to the mechanism of the KLCR. The box should be pasted with laminated sheet of
same colour of panel on the sides and providing suitable partition with 12mm teak wood/block
board. A push button with 2 NO/2 NC contacts of reputed make viz., L&T/Crompton make. 3
Nos. of LEDs red, yellow and green should be provided inside the box to give crank handle
OUT, crank handle IN, Crank handle FREE indications. Providing nickel coated welded
chain handle and key, locking and sealing arrangements 37mm brass locks good quality should
be provided.

9.0

TELEPHONES:
Electronic magneto Telephones should be provided between Panel Room, ESM and relay
room. Desk type Magneto telephone should be fixed on the telephone stands/Location
boxes/battery boxes. The wooden stand should be fabricated by the contractor and firmly fixed

Technical Specifications S&T works for NTPC, Mauda

Page 95 of 156

on to the wall if installed in station building platform/gate lodge. A suitable wooden box should
be manufactured for telephone battery with locking arrangements and fixed near the telephone.
Telephones if installed in Location boxes/battery boxes near the top points/siding points/home
signals it should be securely fixed on wooden shelves. Telephone battery should be kept in the
same Location Box/battery box. It should be ensured that no other gadgets should be kept in
the Location Box/battery box and separate door lock arrangements should be made to protect
the telephone battery if installed near home signal/top point/siding points for traffic purpose. At
point machine location the termination should be available for connecting a telephone with
station master.
10.0

BLOCK INSTRUMENTS
Token less Single line block instruments (Diado type IRS:S-98/2001) should be installed as per
guidelines given in signal engineering manual chapter 18. The block proving by single section
digital axle counter has to be provided. Block filter unit should be installed as per standards of
25KV RE area.
Block circuit wiring (Ref: SEM Para : 18.3)

10.1

The line wires from the point where the lines of two adjacent block sections meet to the
terminating point on or near the building shall either be insulated or be so erected as to be not
less than 150 mm from any other wire. The provision of insulated wires should be preferred.

10.2

The insulated line wires must be easily accessible. Alternatively, a cable, suitably protected,
may be used, but a separate cable should be provided for each instrument circuit. The
insulated line wires must be led in sloping upward to the building, otherwise a drip loop should
be provided.

10.3

The wires leading into the building from the terminating point shall be Adequately separated
from the wires of other circuits and shall be single, braided or metal sheathed run in one length
from thepot-heat insulator to the test panel. Alternatively, a cable, suitably protected, may be
used, but a separate cable should be provided for each block instrument circuit.

10.4

Indoor Wires:
Indoor wires must run in toughing or other suitable form of trunking which provided
protection from interference and separation from the wires of any other circuit.

All wires of cables shall be in accordance with the Indian Railway Standard Specification or
other approved specification.
Lightning Dischargers shall not be located in the Block Instrument but installed separately
and shall be the demarcating point for test purposes.

Technical Specifications S&T works for NTPC, Mauda

Page 96 of 156

10.5

Protective measures against power line parallelism (Ref:SEM Para:18.5)


It shall be ensured that induced voltage due to power line parallelism does not exceed
150V and the short circuit fault current does not exceed 430V as prescribed by CCITT.
If the induced voltage goes beyond these limits, overhead block circuit shall be transferred
to an underground telecom. PET quad cable/OFC/Radio, so as to bring the induced
voltage within the permissible limits.
Since the immunity of PR relay is only up to 10V, block filter shall be used in all block
instruments using this relay where this limit is exceeded.
Block filters shall be used with handle type block instruments using frequency coded signal,
where diodes have been used in line circuits.
Use of single line push button token less block instruments is permitted in sections where
length of parallelism does not exceed 1.5Km., so as to ensure that the DC coding used in
these block instruments is not mutilated.

10.6

Earth (Ref : SEM Para : 18.6)


A separate earth shall be provided for each instrument. The earth shall be of an approved
type and should be buried at depth of not less than 1.5m and at a distance not less than
2.5m from any other earth. The resistance of the earth should not be more than 10 ohms.
The length of the Earth wire shall be as short as possible and cross section of the wire not
smaller than the size of the line wire and in any case shall not be smaller than 4mm dia.
The earth wire shall not have a sharp bend or spiral. Earth wire should be adequately
protected from mechanical injury and be efficiently connected to the earth. All connections
to the earth shall be well soldered.

10.7

Where two or more block instruments are located in the same room, they shall be fitted with
bell units / bell buzzers of distinctive tones.

11.0

PAINTING of INDOOR GEARS:

11.1

11.2

All signalling equipments should be painted in accordance with signal engineering manual
chapter para 19.106 (annexure-29) & 19.107.
Painting equipment Rack and wiring all equipment numbering details, painting of hard wood
planks provided on the equipment rack and power board racks, details of equipment fixed on
power board.
Painting numbering on secondary cells, writing circuit details in the battery room as instructed
by Section Engineer at site.

Technical Specifications S&T works for NTPC, Mauda

Page 97 of 156

11.3

Painting all termination particulars in the panel, block instruments, EKT's Crank Handle box,
axle counter resetting box, resetting plunger box in the SM's Office/Panel room.

12.0

TESTING AND COMMISSIONING:


The different stages and procedures for testing of indoor and outdoor equipments are given
below as guidance: Testing and commissioning consist of testing of selection circuits, for proper functioning of track
circuits, signals and points as per SEM. Energizing and testing of power cables, stabilizers,
secondary cells for all circuits, energizing and testing of colours light signals and final
commissioning of the entire signalling arrangements for traffic use. All the alterations for
improving safety should be carried out before commissioning as required by the RITES. The
equipments should be first tested by the contractor and then jointly with Site Engineer. The
contractor should provide simulation test panel for testing at his own cost. The different stage
and procedures for testing of indoor and outdoor equipments are given below as guidance.
However detail testing should be done in consultation with Site Engineer.
STAGE - I
TESTING OF THE RELAY INTERLOCKING (INDOOR)
STAGE - II
TESTING OF THE OUTDOOR GEARS, Viz., POINTS, SIGNALS, TRACK CIRCUITS, LC
GATES ETC.

12.1

TESTING OF INTERLOCKING:
Testing of relay interlocking consist of:
a)
Energisation of relays by connecting the simulation panel.
b)
Clearing of signals on the simulation panel and carrying out the following tests as per
table of control :i) Route test
ii) Dead/Approach locking tests
i) Route/Back locking tests
ii) Testing of conflicting signals
iii) All other circuits viz., SM's key, HLR, LXPR, KLCPR are proved correctly in the
respective signalling circuits

12.2

TESTING OF OUTDOOR GEARS


Testing of outdoor gears consists of testing all the outdoor signalling gears for
correspondence and proper functioning: a)
Signals
b)
Motor operated points
c)
Track circuits
d)
LC gates (Interlocked)
e)
Sidings
f)
Slots

Technical Specifications S&T works for NTPC, Mauda

Page 98 of 156

12.3

COMMISSIONING OF PANEL
Commissioning of panel consists of: a)
Testing all points & signals from panel
b)
Checking the correspondence between the points and their panel indications.
c)
Checking the correspondence between the track circuits and its panel indications.
d)
Testing of sidings, its electrical transmission of EKT, panel indications.
e)
Testing of LC gates, its electrical transmission of EKT, panel indications.

12.4

TESTING OF RELAY INTERLOCKING ENERGISATION OF RELAYS BY CONNECTING


SIMULATION PANEL:

12.5

For major yards, it is preferable to energise relays, circuitwise and sheetwise, since it
involves number of routes and parallel movements. For way station, it is preferable to
energise the circuit, route wise. Before taking up the above energisation, the following work
should be completed.
a)
b)
c)
d)

12.6

Wire to wire bell-test of all sheets before soldering and after soldering.
Plugging of all relays as per contact configuration. Before plugging of relays, all fingers
are to be checked. Any finger found loose or not properly hooked is to be set right.
Power supply arrangement with batteries.
Connecting the simulation panel.
i) It should be possible to control all TPRs, NWKRs/RWKRs, CHLRs, KLCRs, LXCPRs
etc., from the simulation panel by energising all the relays.
ii) It is desirable to have the simulation panel adjacent to control panel so that the panel
indication can be observed simultaneously while testing.

SIMULATION PANEL
Simulation panel consists of two Boards:A.) BOARD NO. 1:It depicts the yard (painted) with points, track circuits, LC gates and slots. Switches are fixed
on the boards to simulate the conditions of the points, track circuits, interlocked LC gates,
slots etc.
Track circuit switches are fixed on the track. Point control switches are fixed nearer to the
points, for small yards. For major yards the switches are grouped as point switches and track
circuit switches.
Functions requiring ON and OFF switch (with make and break facility i.e. two wires only) with
facility to pick up a relay in one position and drop the same in other position. Example: Switch

Technical Specifications S&T works for NTPC, Mauda

Page 99 of 156

OFF - Track Down - TPR dropped. Switch ON - Track pick up - TPR picked up. For
controlling the following function the above type switches should be used: i)
ii)
iii)
iv)
v)

Track circuits
Siding point
Crank handle
Slot
LC gate

Points require ON and OFF switches with facility to pick up conflicting relays (i.e. NWKR and
RWKR) in two positions. (These switches require three wires).
B.)

BOARD NO. 2:-

To simulate the signals the following bulbs are used as dummy loads for the ECRs to pick up
and also to observe the aspect of the signals during testing.
ON aspect
OFF aspect
Route aspect
C.)

110 V 40 W
110 V 25 W
110 V 75 W

Wiring simulation panel to the relay room side wiring at MDF.

Disconnect all the links on cable termination rack. Wires from the switches are connected to
the relay room side termination. Similarly the wires from simulation panel board No.2
consisting of lamps are connected to the relay room sides termination.
Multi core 0.6mm dia. cable is used for wiring the simulation boards. To reduce the voltage
drop, more conductors are used for supply taken to the test panel and also to the negative
since common return is used.
12.7

TESTING OF SIGNALS
i)

Signals should be initially tested from the LOC box to attend to minor troubles of bulb
holders, wiring etc.,

ii)

All the aspects should be checked by giving 110 V AC feed from Loc. Box and then the
test should be repeated by giving feed from Relay room CT rack. This test should be
done for each aspect, route and pilot lamp of shunt signals.

iii)

Care should be taken to ensure that no train is approaching during this test to avoid
misleading information to drivers.

Technical Specifications S&T works for NTPC, Mauda

Page 100 of 156

12.8

iv)

Ensure that signal number plate is provided and unit back door is fastened and locked
properly. Door locking is very important to prevent sun rays falling on to lenses to give
phantom indications.

v)

Focus the signal aspects, record the aspect voltages and ensure that it is within the
permissible limit (90% of rated voltage of the bulb).

TESTING OF POINTS
I.)

POINTS
Should be tested first locally from the location box when point contactor unit kept in
location. Before commencing this test, ensure 110 V DC, 24 V DC are available in
location box. If it is cross over point, it is preferable test one by one and then test both
at a time.

II.)

SIEMENS POINTS CONTACTOR UNIT


Connect N 24 V to W4, connect B 24 V to W1, then remove so that N/R picks up and
holds, then touch B24 V to W3 to operate points form normal to reverse. All the relays
in point contactor unit operate as required and relays in point operated from N to R.
Check up whether NWKR supply to relay room is available. For reverse to normal
operation, keeping N 24 V in W4 touch B 24V on W1 and then on W2. Point operates
from reverse to normal. Check up the RWKR supply to relay room is available.
The following tests should be carried out on Pt. Machines:a)
b)
c)
d)

Obstruction test
Detection contact break test.
Out of correspondence test (in case of cross over point).
Track locking test (to be done when operated from panel). This test is to be done
for both N to R and R to N operations.
e) Whether point can be hand cranked with interlocked crank handle.
f) Check the correspondence between point position at site, both the ends in case of
crossover and NWKR / RWKR in relay room (to be done when tested from panel).
12.9

TESTING OF SLOT CIRCUITS


Wherever end panels are available, inter cabin slot circuits should be tested. Slot circuits
can be tested similar to that of signal HR circuits.
SLOT CIRCUIT RELAY
a.
b.
c.
d.

SIMILAR RELAY IN HR CIRCUIT

SLRR
SLUCR
OVSR
OVYR

Technical Specifications S&T works for NTPC, Mauda

RR
UCR
ASR
HR

Page 101 of 156

Negative tests, approach-locking tests, back lock/route holding tests, cancellation of slots
should be tested similar to that of any signal in the yard as given in table of control.
13.0

COMMISSIONING OF PANEL

Check up all signal aspects by directly feeding from cable termination rack (110 V AC).
Check up operation of points from C.T. rack and check whether NWKR/RWKR incoming
feed is available (by connecting 24V DC to W1, W2, W3 & W4 as explained earlier).
Check up the incoming feed of TPRs in the C.T. rack. The above checking will confirm the
pairing of cable conductors. Remove the wiring connection of simulation board on cable
termination rack and make through the links of all TPRs, WKRs and signal circuits.
First test the points from panel individually and conduct all tests discussed earlier including
track locking test, correspondence between point position and NWKR/RWKR in relay
room.
Check whether all TPRs have picked up and check up the panel indication by individually
by dropping each track circuit correspond correctly.
Check whether all other required relays viz., CHLR, LXPR, KLCR have picked up.
Test all the signals from panel.
Check the correspondence between relay from and signal aspects, which is most
important. For checking the aspects of home signals, distant signals, staff (not below the
rank of Site Engineer) should be deputed to site with walkie-talkie or Magneto telephone
and check the correspondence.
Remove the signal lamp at site of every aspect and check whether indication disappears
on the panel and ECR drops in the relay room.
Open all the registers and make entries of counter numbers before handing over to
operating staff.

THE FOLLOWING REGISTERS SHOULD BE HANDED OVER TO OPERATING STAFF.


a)
Relay room key register,
b)
Route cancellation register,
c)
Crank handle register,
d) Axle counter reset register,
Sealing of equipments where required should be done. Entries should be made in the
signal history book regarding new S&T assets commissioned.
14.0

GENERAL

14.1

Signal and interlocking fittings All signal and interlocking fittings should be in accordance
with I.R.S. Specification No.S-10 unless other wise specified.

Technical Specifications S&T works for NTPC, Mauda

Page 102 of 156

14.2

All relay interlocking principles contained in I.R.S. S-36 should be applicable for all relay
interlocking works.

15.0

AS MADE DETAILS:
After commissioning of the entire installation and approval of draft completion drawings by
RITES, tracings of documents and plans should be made by the contractor on tracing film of
standard size as per tender schedule.

16.0

VHF Communication
25 W VHF as per following specifications should be supplied and installed at each of the
three panel buildings with 15 mtrs. Self supporting mast and antenna. 5watt VHF sets are
to be provided to operating & maintenance staff.

Technical Specification
5W Portable (Hand held) Radio
1.0

General :

1.1
1.2
1.3
1.4
1.5
1.6
1.7

Operation
Modulation
Power Supply
Ni-MH Battery.
Frequency Band
Number of Channel
Channel spacing
Frequency stability

2.0

Transmitter :,

2.1
2.2
2.3
2.4

Power output
Spurious Emission
A/F Response
Audio distortion

3.0

Receiver :

3.1
3.2
3.3
3.4

Sensitivity
Selectivity
A/F Response
Audio output

4.0
4.1

Accessories : Following accessories to be provided with each set.


Helical Antenna for Handheld set :
1 No.

:
:
:

Simplex/Semiduplex with PTT


Frequency Modulation (Phase)
1800 mAH, 7.5V, ultra high capacity

:
:
:
:

146-174 MHz.
16 Channel
Programmable 12.5/20/25 KHz.
5 ppm.

:
5 Watt.
:
Less than 0.25 Micro Watt.
:
+ 1 to -3 dB
Less than 5%.

:
:
:
:

Technical Specifications S&T works for NTPC, Mauda

0.30 Micro Volt or better for 12 dB SINAD


Better than 60 dB.
+1 to -3 dB
500 mW.

Page 103 of 156

4.2
4.3

Leather case/Belt Clip :


Single Unit Rapid Battery Charger for
1800 mAH, 7.5V, Ni-MH battery :

Technical Specifications S&T works for NTPC, Mauda

1 No.
1 No.

Page 104 of 156

Technical Specifications S&T works for NTPC, Mauda

Page 105 of 156

Technical Specifications S&T works for NTPC, Mauda

Page 106 of 156

Technical Specifications S&T works for NTPC, Mauda

Page 107 of 156

17.0

CABLE LAYLING

17.1

CABLE PLAN:
Cable plan with distribution chart for each cable should be prepared for each station by the
contractor leaving adequate spare conductors in each cable as laid down in para 15.3.2 of
chapter XV of Part-II SEM i.e. 20% of working conductors on each cable should be left spare
upto outer most points and 10% beyond outer most points. Provision should also be made for
additional cable conductors required for repeater relays as per 25KV AC electrified section
The similar cable layout plans should be prepared for telecommunication cables. The
necessary approval of layout plan and cable core distribution chart etc., should be obtained
from the site engineer and RITES before start of cable laying work. Copy of this plan should
also be sent to client. A distance of approximately 10 cm. must be maintained between
Telecommunication cable and Signalling cables. The Signalling cables must be separated
from power cables by a row of bricks between them.

17.2

CABLE TRENCH:
Excavation of cable trench should be made in all kinds of soils including clearing roots of
trees, rocks etc., to a depth of 1.0 m and to a width of not less than 0.30 m, proper protection
as required by Site Engineer should be provided while crossing power cables, pipe lines, gas
lines etc. The bottom of the trench should be leveled and got rid of any sharp materials.
Trenches should be straight as far as possible and steep angles should be avoided. Alignment
of the main cable route as well as track/road crossings will be indicated in the cable layout
plan.

(a)

Signalling/Power cables should be laid as close to the track as possible in the station limit but
not less than 3 m from the nearest track centre. The cable track separation distance both
within station limits and in the block section generally not to exceed 6 metres. However
outside the station limits, the cables should generally be laid at not less than 5.5 metres from
the centre or the nearest track.

(b)

deleted

(c)

It is desirable that the excavation of trenches is not done in long lengths and does not remain
uncovered overnight. It is preferable that trenches are dug, cable laid and refilling done on the
same day.

(d)

Wherever rock formation is encountered and trenching cannot be done to a depth of one
metre, the trench should be dug as far as possible and protective measures taken to avoid
damages of cable as decided by site engineer. The drawing in this regard shall be given by
EMPLOYER/CONSULTANT. Payment of trenching should be made proportionate to the depth
of trench and no payment should be made for any extra excavation carried out in the slope
and width of the trench. The contractor, who supervises the excavation, should take the
shoaring materials ready on hand, so that on banks where ashes or loose materials are
encountered, shoaring can be adopted. However, the minimum depth should not be less than
300 mm for laying DWC pipes in hard morrum. Whenever rocky soil is experienced,
concreting has to be done for a depth of 150 mm after laying the cables to protect them.

Technical Specifications S&T works for NTPC, Mauda

Page 108 of 156

(e)

During excavation of the trenches, the earth should not be thrown on the ballast. The earth
should be thrown by the side of the trenches, away form the track. Complete excavated earth
should be back filled in the trench after laying the cable and well rammed.

(f)

Wherever Power Cables are to be laid alongwith other cables bricks are to be laid lengthwise
approximately, five bricks per metre for separating Power Cables from other Signalling
Cables.

17.3

Before the cables are laid, a visual inspection of cable should be made and it should be tested
for insulation and continuity of cores. The insulation resistance of new cable
should not
be below 500M.Ohms per KM at 20 degrees centigrade. The cable
meggering record
should be maintained in a register and should be signed by contractors representative &
Employers representative.
If there is wide disparity between insulation of different conductors, the conditions of the cable
should be thoroughly checked before permitting its use. Bedding and armoring should be
inspected to see that there has been no damage during transit or in storage. In case where
the wheels are not available or the area is not convenient for rolling the wheels along with
route, the drum should be mounted on the axle at one end of trench and cable paved out. It
should be carried out by adequate number of men ensuring that the insulation of the cable is
not damaged and no kink/twist is formed. In no case should the drum be rolled on the road for
laying of cables and the cable dragged on the ground for laying purposes. The cables should
be laid gently into the trench and not thrown out under any circumstances. Before laying of
cable in the trench, a visual inspection should be adequate for any damage or defect through
out its length.
Normally, cable laying should be commenced only after the relay room and cable termination
box on the route at the respective stations are ready, and the cable should be duly terminated
at the relay room/Location Boxes, immediately after the cables are laid. However, if for any
reasons the cables are to be laid in advance, special care should be taken to ensure that the
coiled cable near the relay room/Location Box is fully protected before and during final
termination. The coiled cable should be fully covered with a layer of bricks in its entire length
and provided with adequate number of cable markers. On no occasion the ends of the cable
should be left unprotected. The cable ends should be sealed with cable compound. All the
cable terminals should be sign written with point describing the function.

17.4

Cable laying should commence only after the depth and width of trench, quality of bricks and
sand are jointly inspected by the Site Engineer and Contractors representative and approved.
The necessary record of such approvals should be maintained in a register.

17.5

Cable should not be normally taken over the running tracks at the time of cable laying by the
contractor as this is likely to cause accident to trains and damage to cable. If at any time the
cable has to be taken across the track either in full drums or in spread out conditions, it should
be done only in the presence of site engineer and also after safety precautions have been
taken to post flagmen on all the sides as may be required to stop any train approaching the site
of the fouled line. The stationmaster should be informed in writing and a acknowledgement
obtained for this work.

17.6

At each end of the main cable/tail cable/power cables an extra coil length of 6 to 8 metres
should be kept.

Technical Specifications S&T works for NTPC, Mauda

Page 109 of 156

17.7

At the time of commissioning of cables, the insulation values of the cable should again be
checked and the value obtained should not be below 500 M.Ohms per KM at 20degree C. If
there is wide disparity between insulation of different conductors, the conditions of the cable
should be thoroughly checked before permitting its use. The readings should be recorded in a
register called Cable Insulation Record Register. This should be recorded for all cables.

17.8

The Contractor thereafter should supply the completion cable layout/termination plan and cable
route plan showing the distance of cables from the nearest track centre at every 30 M interval
and location of location boxes. The distance of location box from nearest track centre should
be indicated.

17.9

After the signaling cable/power cables are laid, one layer of country bricks of size 225mm
x112mm x 75mm (9 bricks per Mtr.) approximately, should be placed closely in breadth wise.

17.10 Refilling of the cable trenches with the earth and placing and concreting of cable markers at an
interval of 30 M throughout the cable route and also on either side of track crossings along the
cable route should be done. The cable marker should be concreted to a depth of 0.3 M from
the top of the cable marker to avoid theft.
17.11 As unscreened signalling cables are used, the necessary arrangements are made to comply
with the instructions issued at Part `B of Special requirements of signalling in AC electrified
area (1989) with latest amendments.
17.12 Contractor should be fully responsible for making necessary preventive arrangements to avoid
theft/damage to cables, during construction period and also up to handing over of station after
commissioning.
18.0

TRACK/ROAD CROSSINGS

(i)

Wherever signalling / power cable has to cross the track / road, it should be ensured that:
The cable crosses the track/road at right angles to track as for as feasible.

(ii)

The cable normally does not cross in between or inside points and crossings.

(iii)

The track/road crossings to be carried out as per the drawings No. RITES/SIG/GEN/028-98.

(iv)

The work includes removal of ballast, cutting of trench across track/road at the places
indicated by the Site Engineer and covering the trenches after placing DWC pipe/pipes in
position.

(v)

HDPE DWC pipe/pipes 120/200 mm outer dia. should be provided for track/road crossings.
For each road crossing, required number of DWC pipes should be provided depending upon
the width of the road and number of cables.

19.0

HDPE Double wall Corrugated Pipe


All the cables in road/track crossing should be laid inside the HDPE DWC pipe. It shall confirm
to IS:14930 part-II and be used for track crossing and FOB crossings.

Technical Specifications S&T works for NTPC, Mauda

Page 110 of 156

Technical Data Sheet


Type of pipe :
Double Wall Corrugated (DWC) pipes
of HDPE.

Outer Wall :
Being Corrugated imparts, excellent
ring stiffness (compression strength)

Inner Wall :
Smooth allowing easy insertion of cables.

Colour :
Black outer wall with non-black inner wall. Other
colours on request.

Jointing :
1) Snap-fir couplers.
2) Heat shrink sleeves
3) Electro butt-welding
4) Screw type compression couplers
5) Split couplers

Fittings available :
1)
End Caps
2)
Belnds
3)
Tees
4)
Reducers
5)
Spacers

Material :
High Density Polyethylene (HDPE)

Governing specification :
IS-14930 (Part-II)

Dimensions :
Nominal Size
O.D.
I.D.
Min. Bendling
I.D. of Coil

mm
mm
mm
Radius
mm

50
50
38
700
1400

63
63
51
1100
750

77
77
63
1100
NA

90
90
75
2000
NA

110
110
95
3600
NA

120
120
102.5
3600
NA

145
145
123
NA
NA

160
160
135
NA
NA

Compression strength :
Compression strength at 5% applied
Deflection load 450N.

Impact strength :
5 kg striker falling through a height of
570mm
Energy = 28 joules

Bendling test :
While bent at a bending radius given
In Dimensions table, a sphere of
Diameter 95% of ID passes smoothly
At room temperature & -5o C.

External influences :
Ingress of dust-the joint is dust proof.
Ingress of water-the joint is water proof.

Special properties only on request at


At extra cost :
1) Non-flame propagation properties
coupler.
2) Permanently lubricated inner wall
3) Anti-Rodent properties.

175
175
147
NA
NA

200
200
174
NA
NA

Packing :
Bars 6 mtr. Length except 50mm DWC pipe only
100 mtr in coil connected only by compression

Installation :
Refer out instructions Sheets Nos. L1-1 for
Laying J-1 for jointing & TI-1 for Trenching.

Technical Specifications S&T works for NTPC, Mauda

Page 111 of 156

The values given above are indicative only. This Technical Data Sheet is not to be treated as an
Inspection Report.
SIZES OF Double Wall Corrugated Pipes (with IS: 14930 II Mark)
Recommended for PVC sheathed Cables as per the recommendations of IS-1255*
RATING OF CABLE
2.5 Sq.mm to 16 Sq.mm cable
2.5 Sq.mm to 35 Sq.mm cable
50 Sq.mm cable
95 Sq.mm to 185 Sq.mm cable
240 Sq.mm cable
300 Sq.mm cable
400 Sq.mm cable

SUITABLE DWC PIPE


O.D. (mm)
50
77
90
120
145
175
200

I.D. (mm)
38
63
76
102
126
148
175

Clause 6.3.4.3.1(of IS-1255)


The diameter of the cable conduit or pipe or duct should at least 1.5 times the outer diameter of cable.
The ducts/pipes should mechanically strong to withstand forces are to heavy traffic when are laid
across road/ railway tracks.

20.0

BRIDGE CROSSINGS:
On bridges, the cables are to be laid through GI pipe/trough and taken through GI pipe on
either ends suitably buried on both sides of the bridges for a sufficient depth so as to meet the
bottom of the cable trench, then fixing the pipe in concrete of size 0.5m x 0.5m in both
abutments. Separate pipes/troughs should be used for power/signalling cables. Suitable
supporting clamps should be manufactured as required by RITES at the rate of 2 clamp/pipe
depending upon the type of girder. Before fixing GI pipes, perforated holes of 20mm dia
should be drilled at an interval of 0.3 Mts. to avoid theft of GI pipes.
In case cables/cable is laid through trough, it should be filled in with cable compound/bitumen
compound to prevent theft of cables. In theft prone area a special concreting arrangement
should be developed in consultation with site engineer in both sides of the bridge from where
cable leaves the pipe.
The cable laying on Girder Bridges should be carried out as per Drg No. RITES/SIG/
GEN/053-09 and in Arch Bridges as per Drg. No. RITES/ SIG/ GEN / 027-98.

21.0

CROSSING OF CABLES FROM FOOT OVER BRIDGE


Wherever it is possible cables should be taken from the foot over bridge for the purpose of
track crossing. Cable should be laid inside DWC pipe of suitable diameter and the DWC pipe
should be properly clamped to the FOB structure. It should be ensured the DWC pipe doesnt
hang below the FOB structure.

22.0

FOUNDATIONS

Technical Specifications S&T works for NTPC, Mauda

Page 112 of 156

22.1

The top level of the foundation should be in level with the existing rail level. The proportion of
cement, sand and ballast should be in the proportion of 1:3:6 for casting foundations for
signals, location boxes, and the proportion will be cured for a period of not less than 7 days.

22.2

Fine aggregate must consist of sand, stone ballast not exceeding 40mm x 40mm size and
cement. The sand and ballast must be clean and free from soil, clay, shells, soft or flaky
materials or any vegetable. Ballast must be washed when necessary to ensure cleanliness.

22.3

Sand used must be tidal river sand and must be free from any salts.

22.4

Water used for mixing must be clean and free from any oil, alkali, and acid.

22.5

Materials for concrete must be carefully and accurately measured for every batch.

22.6

Mixing must be done in a mixing trough or a M.S. Sheet which should not be more than half full
at the time of mixing. Two men should use square ended shovels and not phowrahs. Water
must be added by pouring, water must be continuous until all materials and water are
thoroughly mixed and uniformly combined.

22.7

When batch if fully mixed, it must be used without any delay. The aggregate should be
deposited in uniform layer not exceeding 15cms. Tamping and spreading of each layer to be
done as to cause it to settle thoroughly in the form and produce a dense mass.

22.8

Forms must be drenched with water before the concrete is placed against them and must not
be removed in less than 36 hours afterwards.

22.9

A template for each foundation should be prepared suiting the holes in the base of the location
box or signal post (for which foundation is cast) in order to hold the anchor bolts in position till
the foundation is cured. The template should be removed before the top of the foundation is
given fine finishing.

22.10 The exterior surface of the foundation should be finely finished leaving 4 cms of thread portion
of the anchor bolt free to enable erection of signal post or location boxes. All foundations
should be cast under the direct supervision of the Site Engineer of the work. Curing must be
done for all foundation for not less than 7 days.
22.11 No payment should be made for any extra excavation carried out in the slope and width of the
pit, including for foundations where soil is loose and pit is to be dug for more depth.
23.0

LOCATION BOX/ APPARATUS CASE

23.1

The work consists of pit excavation, casting foundations with bolts of adequate size having
cement concrete of ratio of 1:3:6 with stone ballast of 40mm size as per :
(I)
(II)

Drawing No.RITES/SIG/GEN/003-06 (Foundation of Apparatus case full).


Drawing No.RITES/SIG/GEN/004-06 (Foundation for Apparatus case half).

The position of Location Boxes will be finalised by the site engineer. It should be fixed taking
care that staff working on location boxes are not in danger from running train. All the location
boxes will be erected perpendicular to the track.

Technical Specifications S&T works for NTPC, Mauda

Page 113 of 156

23.2

All Location Boxes/ battery boxes should be erected on concrete foundation and plumbed. It
should be clear of infringement when the doors kept open perpendicular to the track. All
foundations should be plastered on all sides and earthwork should be made upto the required
level. All the Location Box/battery boxes used should be painted on inner side with white paint
before fixing the shelf planks and terminal board after a primary coating with red oxide and with
aluminum paint after a primary coating with red oxide on outer side after installation at site.

23.3

Teak Wood planks of 20 to 25 mm thick to be used for keeping track chargers & choke. ARA
Terminal/fuse block will be fixed on hylam sheet. Wood screws of proper size should be used.
Size of terminal boards and shelf planks should be finalised by Site Engineer. Two holes on
either side of terminal/fuse block should be made if required for carrying out wiring termination.
Shelf plank should be securely fixed in level on suitable M.S. angle brackets. Wood
polish/varnish of good quality should be applied before fixing terminal/gadgets.

23.4

The underground signalling cable should be taken into the Location Box/battery boxes and
properly secured by wooden clamps as per drawing no. RITES/SIG/GEN/022-98.

23.5

The cables should be neatly skinned, bunched and terminated. All cores of cable should be
terminated on the terminal board at locations and in Relay rack at the required places in the
order as approved by Site Engineer. All the power cables (aluminum) should be provided with
aluminum lugs using crimping tool.

23.6

All Location Boxes should be provided with 'E' type lock arrangements on one or both the doors
as per instructions at site. Contractor should procure material and fabricate for fixing of 'E' type
lock if such provision did not exist on the Location.

23.7

After all the signalling cables are taken inside the Location Box/battery box the side opening
should be closed with masonry work and plastered. The inner side is then filled with sand and
finally the bottom is sealed with sealing compound.

23.8

All the underground cable should be provided with punched name plates, showing total number
of cables, cross section of each core, aluminum or copper and from and to details etc., inside
each Location Box.

23.9

The armours of all the cables and Location Box/battery box should be earthed as per RE
standards. Excavation of a pit at a given location as per Drg. No.RITES/SIG/GEN/017-98,
RITES/SIG/GEN/013-98 and RITES/SIG/GEN/014-98 on natural soil, fixing earth pipe covering
the same with a mixture of 2 Kg. Of charcoal, 2 kg of common salt an earth. This includes brick
masonry around the earth. G.I. pipe of size 50mm x 3.5 M with 12mm dia holes on the sides at
intervals of 300mm. If more than one Location boxes are grouped at a place, one earth should
be provided for each Location box.

23.10 The earth resistance should not be more than 10 Ohms. Earth resistance and date are to be
painted on earth pit.
23.11 Track relays, line relays, point contractors, overload relays, transformers, transformer chargers,
rectifiers, charged secondary cells, track feed resistance, EKT, telephone plugs etc., should be
fixed neatly in the Location Box as required by the Site engineer. The wiring should be carried
out in a neat manner with 3/0.75mm PVC copper wires and terminated, bunched and tested.
The relays wherever fixed should be fixed in such a manner that they can not be easily
removed or tilted. Details of cable terminations and wiring particulars should be painted inside

Technical Specifications S&T works for NTPC, Mauda

Page 114 of 156

the Location Boxes door in addition to documentation. Contractor should procure and fabricate
M.S. flats/angle for relay fixing, inside Location Box. The design of such fabrication will be
issued by Site Engineer. Relay fixing arrangements should be firm and rigid to avoid any
chance of vibration due to train movements.
23.12 All electrical equipments wherever provided should be earthed to RE Standard. Description of
equipments, relay etc., should be neatly painted inside the Location Boxes door. All the internal
wiring should be tested from Point to point in full, jointly by contractors authorised Engineer and
Site Engineer/ Supervisor.
23.13 Charged secondary cells if installed inside Location Boxes, should be fixed firmly leaving
enough working space for taking specific gravity reading and during distilled water topping. Anti
corrosive black paint to be coated inside the Location Box. Additional ventilation arrangements
should be made. The date of installation, capacity and serial number should be painted on
each cell and the inner side of the door. The record should be maintained in a proper format
for each battery set as per railways laid down practice. Batteries are to be installed in location
box as per drawing no. RITES/SIG/GEN/007-98.
23.14 Battery links (lead) with suitable bolts and nuts should be used for connecting cells. Petroleum
jelly is to be applied on terminals immediately after connection. The specific gravity and voltage
reading should be recorded in a separate register and handed over to Site Engineer duly
signed as explained in para 6.13.
24.0

SIGNALS

24.1

The work includes excavation of pits and casting of Signal foundations, as per Drg. No.
RITES/SIG/GEN/001-98. The exact position/location of signals will be indicated/decided by Site
Engineer.

24.2

Foundation for Signal post should be of cement concrete in the ratio of 1:3:6 using stone ballast
of 40 x 40mm size to be cast at location shown by Site Engineer. The foundations are to be
plastered in all sides.

24.3

Signal pole should be securely fixed to surface base and erected on signal foundation and
plumbed. The gap between the signal pole and surface base should be filled up with lead wool
or any other approved substance to avoid tilting. Multi unit colour light Signal upto 2/3/4 aspect
should be properly mounted on Signal post with or without route indicator. Soon after
installation, the pole should be painted with aluminum/white enamel after giving a coat of
primer and the Signal unit should also be painted as per the Standard practice.

24.4

Wherever route indicator junction type or stencil type is to be erected, it should be mounted on
the top of the Signal pole and a large off set bracket should be fixed with 'U' Bolts of 20mm dia
2 Nos. on the Signal pole for mounting multi unit colour light signal. A 21.5mm through hole
should be drilled on pole just below the off set bracket and a through bolt provided to prevent
the offset bracket from sliding down. The tail cable should be first terminated on the route
indicator and separate wiring (PVC 3/0.75 copper) should be run to colour light multi unit signal
from route indicator. The LED lamp lit on 110v DC, with inbuilt current regulator should be used
for junction type route indicator.

24.5

To take the wires into the Multi unit, a vertical slot of not less than 25mm x 37mm in size should
be made on the Signal pole. Suitable protection should be provided on the slotted pole before

Technical Specifications S&T works for NTPC, Mauda

Page 115 of 156

cable is taken through it and care should be taken that no damage to insulation of tail cable is
caused.
24.6

Signal units door should be locked using hand cuff (Universal) locks.

24.7

Necessary earthwork should be made for each signal as required by Site Engineer. The cables
are to be taken through the pole to the unit without damaging the insulation and armour.
Armour should then be skinned and terminated.

24.8

All the signal units are to be wired as per approved practice by railway. The wiring is to be
tested jointly. The signal should be focused correctly in daytime at bright light at 90% of rated
voltage.

24.9

The signal post should be properly plumbed and fitted with ladder having a platform and
guarding on the top. Necessary ladder supports as required should be provided. All the signal
posts and signals should be installed clear of infringements (i.e. 2.36 Mts. from the central line
of the nearest track. Extra clearance to be catered for, to commensurate with the degree of
curvature, if the, signal to be installed is situated on the curve). Markers and number plates
should be fixed wherever necessary as per signalling-plan
using suitable clamps. Signal No. has to be painted on the "Number plate" as well as on the
door outside. All fittings are to be tightened properly. Signal unit should be looked properly.
The back cover of the signal should be crossed by white lines (X). The signals should be
preferably LED lit, however in case of non availability of LED lit signals, the commissioning
can be done by lamp lit signals temporarily.

24.10 Earth work should be made around the ladder foundation to Railway electrification Standard
and consolidated and concreted. Protective mesh should be provided for all signal units as per
RE Standard. Ladder should be painted with black paint.
25.0

CALLING ON SIGNALS/POST TYPE SHUNT SIGNAL

25.1

Off set bracket should be fixed with U Bolts of suitable size on Signal pole for mounting Calling
on Signal. A 21.5mm through hole should be drilled just below the off set bracket and through
bolt of diameter 20mm should be provided to prevent the offset bracket from sliding down.
Vertical slotted hole not less than 25x50mm in size should be provided on the Signal pole to
take tail cable. Care should be taken that no damage is caused to insulation.

26.0

POSITION LIGHT SHUNT SIGNAL GROUND TYPE

26.1

The work includes excavation of pits casting of shunt signal foundations as per Drg. No.
RITES/SIG/GEN/002-98, using Anchor bolts of size 305mm x 50mm x 20mm. The exact
position/location of signals will be indicated/decided by Site Engineer.

26.2

Foundations for shunt signal should be of cement concrete with ratio of 1:3:6 using stone
ballast of 20/25mm size to be cast at location shown by the Site Engineer. The foundation to be
plastered in all sides.

26.3

The position light shunt signal should be properly mounted on post and plumbed.

Technical Specifications S&T works for NTPC, Mauda

Page 116 of 156

26.4

Necessary earthwork should be made for each Position Light Shunt Signal as required by Site
Engineer. The cables are to be taken through the post to the unit, skinned and terminated.

26.5

Position light shunt signals are to be wired as per approved practice by Railway. The wiring is
to be tested jointly. The shunt signal to be focused correctly in daytime at bright light at rated
voltage. The signal units back door covers are to be locked using universal locks. Soon after
installation, the pole should be painted with a aluminum/white enamel paint after giving a coat
of primer and the Signal unit should be painted as per the Standard practice.

26.6

The position light Shunt Signals are to be earthed to RE standard.

27.0

POINT MACHINES

27.1

Electrically operated point machines of IRS design should be fitted in level to all points as per
signalling plan on long sleepers on extended insulated gauge tie plate, clear of infringement as
per the latest RDSO Drawing.

27.1.1 The point machine should be installed after cleaning both inside and outside the machine, after
greasing/oiling to all moving parts. The point machine should be hand operated and detection
and motor-controlling contacts should be adjusted before taking to site. All unwanted openings
should be covered with MS sheets.
27.2

The point machines should be fixed with proper bolts, nuts and flat/spring washers with correct
size of holes through the special sleepers to avoid lateral/ longitudinal play, on extended
insulated Gauge Tie Plate.

27.3

All point connecting rods should be connected to point machines without any strain and with
Min. offset. All connecting rods should be in level and correct size of bolts and nuts should be
used to avoid longitudinal play. Any changes in the connecting roddings during installation,
which necessitates welding and offset should be carried out by the Contractor at site. The
welding should be by smithy process. Lengthy roddings should be supported suitably by roller
guides assembly. The point roddings should be suitably provided with insulation joints as per
track circuit requirements.

27.4

All the wooden sleepers on which the point machine is installed should be strapped on both
sides with 50mm x 20mm M. S. Strap. Necessary holes 21.5mm dia. should be drilled on the
strap and 20mm dia. bolts and nuts should be used for fixing to the sleepers. Point Machine is
installed on PSC sleepers at point & crossing PSC sleepers set are laid for 1:8 and 1:12 (LH
or RH) arrangements.

27.5

Separate track lead junction box/boxes should be installed clear of infringement near the point
machine and the respective cables should be terminated. The leading in wires from the boxes
should be taken through flexible conduit PVC pipes and securely fixed. The wiring inside the
point machine for motor and detector circuit should be carried out neatly. All the electrical
wiring should be tested for insulation and earth and all connections tightened. 3/0.75mm. PVC
copper wire/cable should be used for wiring point machines as per Standard practice approved
by Railways.

27.6

Point machines and track lead junction boxes should be painted and point numbers should be
painted neatly. Wiring diagram should be painted on the inside of the point machine cover. The
point switches web should also be written with point number.

Technical Specifications S&T works for NTPC, Mauda

Page 117 of 156

27.7

Where IRS type point machines are installed, fixing of additional heavy-duty contactors (2 Nos.
per point machine) of 40 amp. Only Siemens/IRS design point machines 110V DC operated
should be used. The installation should meet with the requirement of the electrified section.

27.8 ADJUSTMENT AND TESTING


27.9.1 The point machine should be worked by crank handle and the housing of switch rail with the
stock rail should be checked.
27.9.2 The point machine should be worked both ways with proper feed without undue friction and
working current should be recorded.
27.9.3 The point detector and lock connections are adjusted in such a way that with a 3.25mm thick
test piece obstruction placed between the switch and stock rail at 150mm from the toe of the
switch
The point do not get locked, and
The point detection circuit is not completed.
The point machine de- clutch arrangement should be properly adjusted is that it works
satisfactorily under condition of obstruction. The feed to motor should also be disconnected
after a period or 9 to 11 seconds.
27.10 Deleted
27.10.1

Fixing Point/Trap indicator stand and Point/Trap indicator including lenses with required bolts
and nuts, washers, connecting the Point Indicator base with connecting rod to the switch rail,
adjusting the Point Indicator for correct operation as per SEM and focussing. 3 Nos. of 20mm
x 200/250mm bolts are required to fix Point/Trap indicator stands onto the sleepers. If the
Point happens to be in the track circuit zone, necessary arrangements for insulating the split
lock stretcher, switch extension pieces from switch rail has to be carried out by enlarging holes
on split lock stretchers and switch extension pieces. Painting of fittings etc. The necessary
arrangements should be provided to meet with requirement of RE standard.

28.0

TRACK CIRCUITS

28.1

Pin brazing technique shall be used for fixing lead wires and jumpers to the rail and for
providing continuity bond at rail joints. Figure below shows the components used in pin brazing:

Technical Specifications S&T works for NTPC, Mauda

Page 118 of 156

28.2

28.3

Brazing equipment shall be battery powered, light weight portable unit and no external power at
site shall be required. Following are the specifications of typical brazing equipment:
Batteries Voltage
: 36 V, DC
Brazing Current : 250 Amps.
Brazing Time : under 2 Sec.
Brazing Temp. : 650C max.
Brazing per Charge of battery: 30-40 nos.
Contractor will bring his own Pin Brazing Machine and Consumable like Ceramic ferrule and
brazing pin for installation of track circuit at site and.
Continuity Bonds and Lead wires:
Rail head continuity bond in track circuit area for installation by Pin Brazing will be of 20mm
galvanized steel wire rope, length 145mm. With copper lugs machine crimped at both ends.
Continuity bond for point zone track circuit area for installation by Pin Brazing will be of 20mm
galvanized steel wire rope PVC insulated, length 1mtr. with copper lugs machine crimped at
both ends.
Track Lead Wire (Near End) for installation by Pin Brazing will be of
20mm galvanized steel wire rope PVC insulated, length 2.5m. With copper lugs machine
crimped at both ends. Track Lead Wire (Far End) for installation by Pin Brazing will be of
20mm galvanized steel wire rope PVC insulated, length 4m. With copper lugs machine
crimped at both ends.
Insulated Rail Joint (IRJ)
Glued joints shall be provided on track circuited area. Where it would not be possible to insert
glued joint, thermoplastic poly urethane (TPU) moulded insulated rail joints shall be provided.
The glued joints shall be fabricated in situ at site and inserted in the track.
In dry conditions, insulation resistance of glued joint shall not be less than 25 Mega ohms when
a meggering voltage of 100V DC is applied across the joint. In wet condition resistance shall
not be less than 3 kilo ohms when obtained with application of 100V DC and by dividing the
voltage reading with that of current. Details of components and assembly of TPU joint is shown
in figure below:

Technical Specifications S&T works for NTPC, Mauda

Page 119 of 156

The insulation components of the TPU insulated rail joint are:


(1) End post

1No

(2) Left hand Side channels

2 Nos.

(3) Right hand Side channels

2 Nos.

(4) Ferrules or Bushes

8 Nos.

(5) Backing plates with collar

4 Nos.

(6) Washers

2 Nos.

28.3.1 Two TLJ boxes one at track feed end and another at relay end should be fixed clear of
infringement and the respective track circuit tail cable 2 x 2.5 Sq.mm PVC copper conductor
from the Location Box should be terminated. The connection from the TLJ boxes to the rail
should be through the PVC insulated flexible wire rope seven strand of overall dia 8mm. (steel
wire dia of 5mm.) which should be fixed to the Rail by channel Bond pin both at feed and relay
ends.
28.4

All the TLJ boxes shall be fixed on 50X75mm MS channel as per the drawing No.
RITES/SIG/GEN/039-2007.
TLJ boxes should be painted and track circuits should be neatly numbered as required by
Railways.

28.5

Jumpers should be provided as per track bonding plan approved by engineer incharge.

28.6

Any alteration to existing track circuits should be done by the contractor at his own cost.

28.7

After completing the installation of track circuit, it should be energized, tested, adjusted and
readings recorded in a register/track circuit history cards. The bonding and jumping plan
should be prepared for each track circuit.

Technical Specifications S&T works for NTPC, Mauda

Page 120 of 156

28.8

The additional work like skimming of fish plates, insulation of fish plate holes etc required in
connection with provision or RDSO type insulation Joint for track circuits should be done by
contractor. However fish plates should be supplied by RITES to Contractors. The insulation
provision should not be required where glued joints are supplied by Civil Engineers for Track
Circuit.

29.0

CABLE TERMINATION RACK:

29.1

Cable termination racks should be erected in the relay room at the required location as shown
by the Site engineer with suitable foundation bolts and cement concreted. The cable
termination racks should be painted soon after installation before cable termination work is
taken up. Suitable cable ducts wherever required should be provided to bring all outsides
cables to the termination rack. All the cables are to be neatly skinned, fixed on the cable
bracket and terminate in order. The cable armours and the rack should be earthed. Internal
wiring and termination particulars are to be written with paint.

29.2

6 way terminal blocks are to be fixed on 10mm. thick hylam sheet which is fitted to the cable
termination rack. The number of 6 way terminals is to be painted serially on the C.T Rack and
details of termination are painted on Hylam sheet.
All the cables should be identified by punched labels tied on each cable. Painted cable
termination index board should be fixed in the relay room showing the terminal numbers circuit
wise. As made terminal particulars should be prepared in linen/polyester tracing.

30.0

WIRING of OUTDOOR GEARS:

30.1

The equipments and power supply are to be wired in location boxes, battery boxes and in
other locations as per circuit diagram and location details. These circuit diagrams should be
prepared and submitted by contractor in advance for approval of the railways. The necessary
guide lines given by the concern railway should be strictly followed while preparing the different
wiring diagrams.
The two copies of each WD should be checked by
EMPLOYER/CONSULTANT and one approved copy should be returned to contractor to carry
out the work.

30.2

Contact numbering for the relays should be made by the contractor as per the approved circuit
diagram issued by the EMPLOYER/CONSULTANT and type of relay proposed to be used on
the installation.
Wiring of shelf type and plug in type (Metal to Carbon) Contact relays :

30.3

Plug in type relays conforming to BRS-930 and BRS-931 and shelf type relays conforming to
BS-1659 should be done with "PVC" insulated unsheathed flame retarding type single core
flexible wire 1100V grade having 0.6/0.2mm annealed copper conductor and nominal cross
sectional area of 0.5 Sq.mm of common colour code to the specification IS:694". For wiring
these relays the above wires should be terminated in eyelets/lugs of Standard design.
30.4

Soldering at the relay contact pin should made using good quality solder and flux. Care must
be taken to prevent dropping of excessive solder from relay contact pin thereby causing
failure/unwanted connection. It is advisable to raise the wires by mechanical means and
temporarily interposing a wooden or plastic sheet below the relay while soldering, to collect the
excessive solder that may be dropping out.

Technical Specifications S&T works for NTPC, Mauda

Page 121 of 156

30.5

After testingg, the loose wires should be neatlyy bunched and


a laced w
with twine blaack. The
contractor should
s
adoppt suitable colour codde for wirinng as requuired by em
mployers
representativve. Spare conductors to an
a extent of 10%
1 are to be
b provided oon the intercoonnecting
wire runs forr future devellopments.

30.6

The incominng cables too location booxes are to be neatly arranged


a
and fixed to the cable
supporting guides.
g
The cable entry should be fiilled with sannd and plasttered neatly to avoid
entry of micee or reptiles.

30.7

After the coomplete testting by the EMPLOYER


R/CONSULT
TANT repressentative and before
commissioniing the instaallation, the contractor should
s
arrangge necessarry sealing leeads and
wires for seaaling the relayys.

30.8

The nomencclature of eacch relay in loocation boxess should be painted


p
both in front and rear side
of each relaay with conttact configurration.. All thhe relays to be pluggedd should be checked
visually andd defect if any,
a
noticedd should be replaced, duly
d
reportinng the samee to the
owner/RITES
S/Railways.

30.9

Wiring of EKT/HKT,
E
tellephone usinng 16/0.2mm
m wire and testing as per approveed circuit
diagram andd commissionning, the sam
me wiring hass to be neatlyy clipped wheerever necesssary.

31.0

WARNING/ STOP BOAR


RD / SIGHTING BOARD

31.1

Warning/stopp boards fittted on the MS angle/chhannel shouuld be erecteed and conccreted at


locations as indicated byy Site Enginneer and as per approveed signalling plan, and should be
clear of all infringement. If necessary, existing warning/stop
w
boards shouuld be shiftedd and reerected on the
t place reqquired by Sitee Engineer. These shouuld be of retrro-reflective design
d
or
painted with luminous paaints. Design of Goods waarning board and SLB shoown in fig. beeow:

31.2

The rail postt and other fitttings should be painted as


a required by
b Site Engineer

Technical Specifications S&T workss for NTPC, Mauda

Page 122 of 156

32.0

EARTHING:
Earthing should be carried out as per provisions given in the tender schedule. The work
includes excavation of a pit at a given location as per Drg. No. RITES/SIG/GEN/017-98 &
RITES/SIG/GEN/013-98 and RITES/SIG/GEN/014-98 on natural soil, fixing earth pipe covering
the same with a mixture of 2 Kg. of charcoal, 2 Kg. of common salt and earth. This includes
brick masonary around the Earth. GI pipe of size 50mm x 3.5M with 12mm dia holes on the
sides at intervals of 300mm. The equipments to be earthed should be connected to the earth
pipe by means of
GI Wire 8 SWG by neatly soldering at equipment end and earth pipe end. Earth resistance
should be measured and painted on the earth pipe with date. The earth resistance should be
always less than 10 Ohms.

33.0

PAINTING of OUTDOOR GEARS:


All signalling equipments should be painted in accordance with signal engineering manual
chapter para 19.106 (annexure-29) & 19.107.
Approved quality of paint for painting the following equipments in two coats duly scrapping the
rust as directed by Site Engineer shall be supplied by the contractor.

33.1

a)

Colour light signal post complete with route indicators, ladders, calling on signals,
shunt signals are to be painted both insides and outside including numbering of
signals, cable termination details as per Standard practice.

b)

location boxes/ Apparatus case both inside and outside with location number,
particulars of cable termination and other equipments kept inside the location.

c)

Track circuits: Painting block joint numbers fed/relay end details on rails, TLDs, details
of feed equipments with track circuit numbers and battery with track circuit number and
date of installation.

d)

Point Machine lay out complete including Point Number, Circuit Diagram inside the
cover, Junction box details Point contactor unit number in location box etc.

e)

Key locked points with HPLs, connecting rods, point indicator, HKT tail cable
termination particulars in the location box etc.

SIGNAL POSTS AND FITTINGS:


A).

COLOUR LIGHT SIGNAL:

i)

Post: 'White' (Aluminum paint should be used)

ii)

Fittings (Hood and Mechanism box): 'Black'

Technical Specifications S&T works for NTPC, Mauda

Page 123 of 156

The rear of the mechanism box and background may be painted white where necessary, with
the approval of Site Engineer
33.2

ELECTRICAL SIGNALLING LOCATION:


- Point machines, key transmitters. 'Black'

33.3

JUNCTION BOXES, BATTERY BOXES AND LOCATION BOXES:


Junction Boxes - Post type :
i)
Inside .. 'White'
ii)
Outside .. 'Chocolate' (Red oxide paint should be used).
Junction Boxes - Ground type and Location Boxes:
iv) Inside .. 'White'
v)
Outside .. 'White' (Aluminum paint should be used).

Technical Specifications S&T works for NTPC, Mauda

Page 124 of 156

SECTION 6 DRAWINGS
1. Construction Drawings (29 sheets)
2. RECEPTION YARD SIGNALLING PLAN
3. IN-PLANT YARD SIGNALLING PLAN

Tender No. - RITES/CO/RI/S&T/PMC/MAUDA/NTPC/11/08

Page 125 of 156

OUTER FRAME ANGLE


IRON (65x65x8)

INSULATOR

TAG
BLOCK

TAG
BLOCK

TAG
BLOCK

TAG
BLOCK

SPRING ROD 7 mm DIA. WITH


PVC SLEEVE

ANGLE IRON RACK FRAME


( 45x45x6 )
SQUARE BAR 10 mm

NOTE:1. TAG BLOCK WILL BE FIXED ON 25x6 M.S FLAT


MADE SHAPED ASTHREE ON THE FRONT
AND THREE ON THE BACK SIDE.

2. IN SEVEN ROWS 1 TO SEVEN 10 RELAYS QNI TYPE


IN EACH ROWS TO BE FIXED.
3. SIEMENS TYPE ECR'S ON SQUARE BAR AND TAG
BLOCK ON M.S FLATES SHAPED ASTYPE
CLAMP 25x4 OR ABB TYPE ECR'S TO BE FIXED ON HYLUM
SHEET ON SQUARE BARS.
4. ALL DIMENSIONS IN MM.
5. SQUQRE BARS, BOLTS & NUTS ALL GALVANISED.
6. RACK IS SUITABLE FOR ALL PLUG-IN TYPE RELAYS.

HYLUM SHEET
FOR ECR'S

INSULATOR

GROUND LEVEL

NEW VERSION
DRAWING NO.

N.T.S.
SCALE

Technical Specifications S&T works for NTPC, Mauda

RELAY RACK FOR


`Q' SERIES RELAY

RITES/SIG/GEN/006A-07

REV. 22/12/2009

Page 126 of 156

SIDE VIEW

WALL

INSULATOR

ANGLE IRON ( 45x45x6 )

OUTER FRAME
ANGLE (65x65x8)

64
64
64
64

1
1
1

TERMINALS

NOTE:1. ALL DIMENSIONSIN MM / DIMENSION MAY BE ALTERED


AS PER REQUIREMENT.
2. CT BOARD IS FITTED WITH FULL BAKELITE SHEET OF
SIZE 6 MM.THICKNESS
3. BAKELITE BOARD IS DULY HOLED FOR CABLE
CONDUCTORS AS PER INSTRUCTIONS OF ENGINEERS
AT SITE.
4. CABLE SHOULD BE PASSED / JAMMED / SECURED
THROUGH SEPARATELY DRILLED HOLE FOR EACH CABLE
THROUGH PLANK HARD WOOD 40 mm THICK FIXED
ON A BRICK WORK / MS ANGLE SIZE 35x35x6 mm
PLATEFORM MADE AROUND CABLE DUCT ALSO.
5. CABLES SHOULD BE LED ON CABLE CARRIES / LADDERS
MADE OF ANGLE 35x35x6 mm & MS FLAT OF SIZE 25x3mm,
200 mm WIDE.

64

64

64

64

64

64

6. CABLE DUCT SHOULD BE CLOSED WITH SUITABLE


MESONARY WORK COVERED WITH SAND & PLASTERING.

WOODEN FLANK
(700x250x40)

WALL
INSULATOR
ANGLE IRON
(35x35x6)

SHOE

GROUND LEVEL

N.T.S.
SIGNAL & TELE. DIVISION

SCALE

CABLE TERMINATION
RACK (CTR)

DRAWING No.
RITES/SIG/GEN/052A-09

REV. 22/12/2009

Page 127 of 156

RITES/

Page 128 of 156

Page 129 of 156

Page 130 of 156

710

* distance between foundation bolts are tentative


actual distance to be taken from location box supplied

Page 131 of 156

RITES/SIG/GEN/005-07

Page 132 of 156

Page 133 of 156

STEEL AUTHORITY OF INDIA LIMITED


ROURKELA STEEL PLANT (RSP)
ROURKELA (ORISSA)

150

470

M S STRIP (25x6)
SPECIFICATION IS:2062

12 3 4

M 6,TERM INALS

12 3 4

++ - set 1

++ - set 2

CABLE &
PVC W IRE

1300

CABLE & PVC W IRES


SU PPORTED ON
ROUND M S SOLID 10
SPECIFICATION (IS:432)

10
40AH

40AH

40AH

CELL

CELL

CELL

SAL W OOD
(40x400x450)

75

SAL W OOD
(50x75x400-2Nos)

CABLE DUCT

NOTES:1. ALL THE DIM ENSIONS ARE IN M ILLIM ETRES.


2. 3 CELLS IN FRONT & 3 CELLS IN REAR.
3. CABLE TO BE LAID BY THE SIDE OF THE LOCATION W ALL
4. SAL-W OOD RACK FOR KEEPING CELLS.
5. THE ABOVE ARRANGEM ENT IS SUITABLE FOR
TW O TRACK CIRCUITS.
6. STANDS FOR mm. dia.

N.T.S.
SCALE

LOCATION BOX (HALF) FOR


BATTERY ARRANGEM ENTS
OF TRACK CIRCUITS AT
ADVANCE STARTER/HOM E &
STARTER SIGNAL LOCATION

DRAW ING No.


RITES/SIG/GEN/007-98
REV. 18/06/2003

Page 134 of 156


Page
72 of 89

RITES/

Page 135 of 156

STEEL AUTHORITY OF INDIA LIMITED


ROURKELA STEEL PLANT (RSP)
ROURKELA (ORISSA)

M.S.HANDLE
100

50

10

50

4.0

175

200

CEMENTCONCERETE
1:4:8 TO
SPECIFICATION

EARTH
ELECTRODE
TO DRG.NO.
RITES/SIG
/GEN/01398.

(IS:456)

(STONE CHIPS
20 SIZE)

150

G.L

75

SEC.ON-AB

300

75

450
225

'A'

225

450

'B'

PLAN
NOTES:1. ALL DIMENSION ARE IN MILLIMETRES
2. TOLERANCE FOR CONCRETE IS 5 mm
3. FINISH SURFACE ABOVE GROUND LEVEL
SHOULD BE PLASTERED WITH 1:4 CEMENT SAND.
4. STANDS FOR mm. dia.

CEMENT CONCRETE

N.T.S. ENCLOSURE FOR EARTH


SCALE

ELECTRODE WITH
COVER

DRAWING No.
RITES/

SIG/GEN/014-98
REV. 18/06/2003

Page 136 of 156


Page
75 of 89

STEEL AUTHORITY OF INDIA LIMITED


ROURKELA STEEL PLANT (RSP)
ROURKELA (ORISSA)

'A'
PROTECTIVE
SCREEN

TO BE FIXED WITH M.S.BOLTS


& NUTS WITH PLAIN WASHERS
TO SPECIFICATION
IS:1363 & IS:2016

'B'

PROTECTIVE
SCREEN

TWIN G.I.WIRE

TWIN G.I.WIRE

SIGNAL POST

SIGNAL POST

CLAMPS
EARTH
ELECTRODE

150

LADDER

'X'
'X

'

'X'

CLAMPS

LADDER

'X

'

LUG
15

WELDED
TWIN G.I.WIRE

'X

'

SPLIT PIN

60

M.S.FLAT
DETAIL AT 'X'
EARTH
ELECTRODE
LUG

50X50X6 ANGLE IRON TO


IS:226 OF 600 LONG 500
BURRIED UNDER THE EARTH

1. ALL DIMENSIONS ARE IN MILLIMETERS


2. M.S. FLATE (40X6) TO SPECIFICATION IS:2062.
3. THE EARTHING WIRE OF 8 SWG, G.I. SOFT 2Nos. TO SPECIFICATION IS:280
4. SPLIT PIN M.S. 5X30 TO SPECIFICATION IS:549(1974)
5. M.S. FLAT TO BE SUITABLY SUPPORTED ON ANGLE IRON 100 ABOVE G.L.
6. G.I. WIRE ON POSTS SHOULD BE SUITABLY PROTECTED BY CLAMPS MADE OF
M.S. FLAT OF 40X6.
7. G.I. WIRE ON PROTECTIVE SCREEN SHOULD BE FIXED BY MAKING SUITABLY
LOOP WITH BOLT & NUTS.
8. G.I.WIRE TO BE SOLDERED WITH SOCKET/LUG.
9. EARTH ELECTRODE TO BE FIXED AS DETAILED IN DRG.No. RITES/SIG/GEN/013-98 AND
SUITABLY PROVIDED WITH EARTH ENCLOSURE AS PER DRG.No. RITES/SIG/GEN/014-98
10. 'A' TO BE FOLLOWED WHEN THE EARTH ELECTRODE IS FIXED NEAR THE SIGNAL POST.
11. 'B' TO BE FOLLOWED IN CASES WHERE THE EARTH ELECTRODE IS FIXED AT A
DISTANCE FROM SIGNAL POST AT LOW LAND FOR OBTAINING MINIMUM
EARTH RESISTANCE.
12. STANDS FOR mm. dia.

N.T.S.
SCALE

EARTH ELECTRODE
CONNECTION WITH
SIGNAL POST

DRAWING No.

RITES/
SIG/GEN/015-98
REV. 18/06/2003

Page 137 of 156


Page
76 of 89

STEEL AUTHORITY OF INDIA LIMITED


ROURKELA STEEL PLANT (RSP)
ROURKELA (ORISSA)

BLOCK INSTRUMENT
*TO BE FIXED WITH M.S.NUTS
&BOLTS WITH WASHER TO
IS:1363 & IS:2016

EARTH
ELECTRODE
G.I.WIRE
CLAMP
SPLIT PIN
150

M.S.FLAT
LUG
WELDED
(NOT LESS THAN)
500

NOTES:1. ALL DIMENSIONS ARE IN MILLIMETERS


2. M.S. FLAT OF 40X6 TO IS:2062
3. THE EARTHING WIRE OF 8 SWG GI.SOFT (2 Nos.)TO SPECIFICATION IS:280
4. SPLIT PIN M.S 5X30 TO SPECIFICATION IS:549-74
5. M.S FLAT TO BE SUITABLEY SUPPORTED ON ANGLE IRON 100
ABOVE G.L
6. G.I WIRE ON WALLS SHOULD BE SUITABLY PROTECTED
BY G.I WIRE CLAMPS MADE ON M.S FLAT OF 40X6
7. G.I.WIRE ON WALLS SHOULD BE FIXED BY MAKING SUITABLE
LOOP BY BOLT & NUTS.
8. G.I.WIRE TO BE SOLDERED WITH SOCKET/LUG.
9.EARTH ELECTRODE TO BE FIXED AS DETAILED IN DRG.NO.
RITES /SIG/GEN/013-98 AND SUITABLY PROVIDED WITH EARTH
ENCLOSURE AS PER DRG.NO. RITES/SIG/GEN/014-98.
10. STANDS FOR mm. dia.

N.T.S.
SCALE

EARTH ELECTRODE
CONNECTION WITH
BLOCK INSTRUMENT

DRAWING No.
RITES/

SIG/GEN/016-98
REV. 18/06/2003

Page 138 of 156


Page
77 of 89

STEEL AUTHORITY OF INDIA LIMITED


ROURKELA STEEL PLANT (RSP)
ROURKELA (ORISSA)

TWIN G.I
WIRE 8 SWG

'A'
SPLIT PIN

M.S. FLAT
DETAIL AT 'Y'
CLAMPS

LOCATION
BOX

TWIN G.I.

EARTH
ELECTRODE

WIRE
'X'

'Y'

'*'

CLAMPED

M.S. FALT

LUG

'*' TO BE FIXED WITH M.S.NUT


& BOLT WITH PLAIN WASHER
TO IS:1363 & SPECIFICATION IS:2016

WELDED

SOLDEDED

TWIN COPPER WIRE 1.6


LOCATION
BOX

SOLDERED
STEEL
ARMOURING

CABLE
TWIN G.I. WIRE

'X'

'Y'

'*'

DETAIL AT 'X'
'*'
CLAMPED

0
15
0
60

EARTH
ELECTRODE

50X50X6 ANGLE IRON TO SPECIFICATION


IS:226 OF 600 LONG 500
BURRIED UNDER THE EARTH
M.S. FLAT

1. ALL DIMENSIONS ARE IN MILLIMETERS


2. M.S. FLATE (40X6) TO SPECIFICATION IS:2062.
3. THE EARTHING WIRE OF 8 SWG, G.I.SOFT 2Nos. TO IS:280
4. SPLIT PIN M.S. 5X30 TO SPECIFICATION IS:549(1974)
5. M.S. FLAT TO BE SUITABLY SUPPORTED ON ANGLE IRON 100 ABOVE G.L.
6. G.I. WIRE ON LOCATION BOX SHOULD BE FIXED BY MAKING LOOPS SUITABLY
7. G.I. WIRE TO BE SOLDERED WITH SOCKET/LUG.
8. EARTH ELECTRODE TO BE FIXED AS DETAILED IN RITES DRG. NO.-SIG/GEN/013/98 AND
SUITABLY PROVIDED WITH EARTH ENCLOSURE AS PER RITES/DRG. NO.-SIG/GEN 014/98.
9. 'A' TO BE FOLLOWED WHEN THE EARTH ELECTRODE IS FIXED NEAR THE LOCATION BOX.
'B' TO FOLLOWED IN CASES WHERE THE EARTH ELECTRODE IS FIXED AT A
DISTANCE FROM LOCATION BOX OR AT LOW LAND FOR OBTAINING MINIMUM EARTH RESISTANCE.
11. STANDS FOR mm. dia.

N.T.S.
SCALE

EARTH ELECTRODE

DRAWING No.
RITES/

CONNECTION WITH

SIG/GEN/017-98

LOCATION BOX

REV. 18/06/2003

Page 139 of 156


Page
78 of 89

STEEL AUTHORITY OF INDIA LIMITED


ROURKELA STEEL PLANT (RSP)
ROURKELA (ORISSA)

6000

GROUND LEVEL

C
L OF TRACK
350

BRICK 2nd CLASS


(IS:1077)

40

115

20

SIEVED EARTH
OR SOIL ALL OVER

RAILWAY TELECOM
CABLE OR
POWER CABLE

NOTE:

RLY.SIG.CABLE

SIEVED EARTH OR SOIL


# WIDTH TO SUIT No.OF CABLE

1. ALL DIMENSIONS ARE IN MILLIMETRES.


2. TELECOM.CABLE/POWER CABLE TO BE LAID AWAY FROM THE TRACK.
3. BOTTOM OF THE TRENCH SHALL BE LEVELLED AND GOT RID
OF ANY SHARP MATERIALS.
4. TRENCHES SHALL BE STRAIGHT AS FOR AS POSSIBLE AND STEEP
ANGLES SHALL BE AVOIDED.
5. PROPER PROTECTION SHALL BE PROVIDED AS REQUIRED WHILE
CROSSING POWER CABLE.
6. THE CABLES SHALL BE LAID GENTLY INTO THE TRENCH AND NOT
THROWNOUT UNDER ANY CIRCUMSTANCES.
7. STANDS FOR mm. dia.

LAYING OF SIGNAL CABLE

DRAWING No.

N.T.S. TELECOM. CABLE/POWER RITES/SIG/GEN/

SCALE

CABLE IN SAME TRENCH

REV. 18/06/2003

Page 140 of 156


Page
80 of 89

STEEL AUTHORITY OF INDIA LIMITED


ROURKELA STEEL PLANT (RSP)
ROURKELA (ORISSA)

APPARATUS CASE SINGLE / HALF


610

8 SWG TWIN
TWISTED
G.I. WIRE
IS:280

110

M.S ANGLE
(40x40x6)
IS:2062

SOLDERED

425

1300

300

TERMINALS

DETAIL AT-'X'
8 SWG TWIN
G.I. TWISTED
EARTH WIRE

CABLE
FLOWERING

SOLDERED

110

M.S ANGLE
(75x75x6)
IS:2062

COPPER
WIRE
1.6 mm
(TWIN)

SOLDERED
AFTER TWO
ROUND OF
WRAPPING

CONNECTED TO
EARTH ELECTRODE
TO RITES DRG. No.
RITES/SIG/GEN/0

650

10 THICK
CEMENT
PLASTER
200

230

230

CEMENT
CONCRETE
1:4:8 TO SPECIFICATION
(IS:456)
CABLE

APPARATUS CASE SINGLE / HALF

610

SALWOOD BATTONS
50 mm X 75 mm

CABLE

CABLE HOLDING CLAMP

N.T.S.
SCALE

CABLE TERMINATION
ARRANGEMENT IN
APPARATUS CASE

DRAWING No.
RITES/

SIG/GEN/022-98
REV. 18/06/2003

Page 65Page
of 89141 of 156

N.T.S.

SCALE

ARRANGEMENT OF
CABLE BRICK TRUNKING
ON ARCH BRIDGES
PLAN
75

225
75

TO BE FILLED BY
BITUMEN

SECTIONAL BRICK CHANNEL

TELECOM.CABLE

75

BRICK CHANNEL

ELEVATION

BRICK WITH CEMENT


MORTER 1:3

BRICK COVER

C
L OF TRACK

1. STANDS FOR mm. dia.

NOTE:-

BED

F. L.

LEVEL

RAILWAY
TELECOMM.
CABLE

RAIL LEVEL

BED LEVEL

C
L OF TRACK

R. L.

STEEL AUTHORITY OF INDIA LIMITED


ROURKELA STEEL PLANT (RSP)
ROURKELA (ORISSA)

800

DRAWING No.

RITES/SIG/GEN/027-98

REV. 18/06/2003

Page 142 of 156


Page
82 of 89

Page 143 of 156

RITES/

Page 144 of 156

R.L.

R.L.

45cm

G.I.BEND OR FLEXIBLE
CoNDUIT 8 cm dia.

7.5cm

STEEL AUTHORITY OF INDIA LIMITED


ROURKELA STEEL PLANT (RSP)
ROURKELA (ORISSA)

BRICK CHANNEL AT
0.8M DEPTH
FROM SURFACE.

CABLE
AT 0.8m DEPTH.

CEMENT CONCRETE
OVER & BRICK SOLING.

EMBANKMENT

RAILWAY TRACK

60x45 cm BED

60x45 cm BED
G.I. PIPE PERFORATED
AT A DISTANCE OF 10
cm & 75 mm DIA

NOTES:1. STANDS FOR mm. dia.

DRAWING No.

N.T.S.
SCALE

G.I. PIPES
(ON CULVERTS)

RITES/

SIG./GEN./038-98
REV. 18/06/2003

Page 145 of 156


Page
84 of 89

RITES/

Page 146 of 156

Page 147 of 156

Page 148 of 156

Page 149 of 156

STEEL AUTHORITY OF INDIA LIMITED


ROURKELA STEEL PLANT (RSP)
ROURKELA (ORISSA)

DETAILS OF B

ENAMELLED BLACK.
BACK : -

FRONT : - VITREOUS ENAMELLED WHITE


(MINIMUM 2 COATS) WITH LETTER
'P' ENAMELLED BACK.

STRAP

DETAILS OF A

5 DIA HOLE

NOTES:BOLT MS HEX. HEAD


M6 x 20 WITH HEX.NUT

SPRING WASHER
TYPE 'B' M-6

1. ALL THE DIMENSIONS ARE IN MILLIMETRES.


2. ALL DIMENSIONS SHALL BE WITHIN 1.0 UNLESS OTHERWISE
SPECIFIED DEPENDING UPON RELATED DIMENSIONS.
3. DISC SHALL BE ENAMELLED AFTER WELDING STRAP.
4. HOLE CENTRES SHALL NOT DEVIATE BY MORE THAN 0.5
5. MATERIAL STEEL SHEET.
6. STRAP AND CLAMP SHALL BE PAINTED WITH DEAD BLACK PAINT.
7. ALL PAINTING SHALL BE DONE AFTER WELDING OF THE STRAP.

DRAWING No.

N.T.S.
SCALE

MARKER FOR
ILLUMINATOR

RITES/SIG/GEN/045-08
REV.

Page 150 of 156


Page
86 of 89

1. ALL DIMENSIONS ARE IN MILLIMETRES.


_ 1.0 UNLESS OTHERWISE
2. ALL DIMENSIONS SHALL BE WITHIN +
SPECIFIED DEPENDING UPON RELATED DIMENSIONS.
3. DISC SHALL BE ENAMELLED AFTER WELDING STRAP.
4. HOLE CENTRES SHALL NOT DEVIATE BY MORE THAN 0.5
5. MATERIAL STEEL SHEET.
6. STRAP AND CLAMP SHALL BE PAINTED WITH DEAD BLACK PAINT.
7. ALL PAINTING SHALL BE DONE AFTER WELDING OF THE STRAP.

NOTES:-

SPRING WASHER
TYPE 'B' M-6

BOLT MS HEX. HEAD


M6 x 20 WITH HEX.NUT

S=2/3/4

BACK : -

SCALE

N.T.S.

ENAMELLED BLACK.

FRONT : - VITREOUS ENAMELLED WHITE


(MINIMUM 2 COATS) WITH LETTER
'P' ENAMELLED BACK.

S=2/3/4

PLATE

SIGNAL NUMBERING
PLATE

6.6 HOLE

REV.

RITES/SIG/GEN/046-08

DRAWING No.

DETAILS OF B

STRAP

DETAILS OF A

CLAMP

2 HOLES 6.6

STEEL AUTHORITY OF INDIA LIMITED


ROURKELA STEEL PLANT (RSP)
ROURKELA (ORISSA)

Page 151 of 156


Page
87 of 89

STEEL AUTHORITY OF INDIA LIMITED


ROURKELA STEEL PLANT (RSP)
ROURKELA (ORISSA)

CHARACTOR SIZE
11 x 6 x 3

S&T

CABLES
CHARACTOR SIZE
20 x 17 x 3

VIEW AT'AA'

HOT PROCESS
MOULDED PLATE

4 (ALLUMINIUM RIVET)

FRP PUL TRUTED ANGLE


(30 x 30 x 4)

NOTES:1) ALL THE DIMENSIONS ARE IN MILLIMETRES.


2) COLOUR

i) ANGLE - WHITE
ii) PLATE - RED

3) MATERIAL AS PER RDSO SPECIFICATION


NO.RDSO/SPN/151/1987.
3) FOUNDATION TO BE DONE WITH CEMENT CONCRETE
IN RATIO 1:3:6 UP TO THE DEPTH OF 500 mm.

DRAWING No.
NOT TO
SCALE

SCALE

CABLE ROUTE MARKER

RITES/SIG/GEN/048-08
REV.

Page 152 of 156


Page
88 of 89

Page 153 of 156

Page 154 of 156

Page 155 of 156

Page 156 of 156

You might also like