Discover 135 Part Catalogue

Brand ID: 001MC631
Foreward
We have pleasure in presenting the Spare Parts Catalogue for Discover DTS-i
135cc Motorcycle. This catalogue has been specially designed to assist you in
selecting the correct parts for procurement to maintain 100% availability.
The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.
All information contained in this manual is based on the

latest product information at the time of publication. Bajaj
Auto Limited accepts no liability for any inaccuracies or
omissions in this publication, although every possible care
has been taken to make it as complete and accurate as
possible. All procedures and specifications subject to change
without prior notice. The right is reserved to make such
changes at any time without prior notice and without
incurring an obligation to make such changes to product
In a continual effort to improve Performance and Efficiency of the vehicles,

Specifications, Diagrams, Illustrations and Part Numbers can change without notice.
Consequently, the description in this Spare Parts Catalogue cannot therefore be final
and binding on us.
The modifications / alterations which are carried out after the issue of this catalogue,
will be conveyed to you through our Service Circulars. You are requested to make
necessary corrections in the Parts Catalogue as per the circulars so as to keep your
catalogue up-to-date. This will ensure the appropriate and speedy delivery of the
Spare Parts as the order placed will bear the latest part numbers.
In case, if you need any technical assistance contact the concerned Regional Office
or write to us on the following address :
manufactured previously. Contact your authorized Bajaj

Dealer for the latest information on product improvements
incorporated after this manual was issued.
Bajaj Auto Limited

Service Department
Akurdi, Pune 411 035 India
DOC. NO.: 71110430
REV. 00, DEC. 07
Phone : 020-27406557
Fax : 020-27407385
E-mail : service@bajajauto.co.in
Brand ID: 001MC631
Brand ID: 001MC631
Instructions for using the Catalogue

1. How to Read the Catalogue : Open the catalogue and from the pictorial index
locate the group in which the part you want to find is present. Turn over to the
concerned page number (as given by pictorial index). Now find out the figure of
the part you wish to order. Write down the part number against that particular
figure number from the text.
In case, if you have the part number and you need the other details, the part index
can be used. The part index (at the end of the catalogue) will give you the figure
and page number of the part you wish to order.
2. How to Order Spare Parts : The part number and the description of the part
required should be invariably mentioned in the order as per the catalogue text.
The latest part number as conveyed through our service circulars should only
appear on the order. In case of ordering painted components, colour shade of the
components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for that
group so that particular quantity should be multiplied by the number of sets
required.
3. Part Number System: We have used 8 digit system for part numbers. The model
or hardware item is indicated by first two digits or alphanumeric, the next two or
four digits indicate main group and the last four or two digits indicate serial number
in main group or serial number or subgroup of fastener respectively. Thus the part
numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this
system will enable you to identify the spare parts easily.
4. Abbreviations : The following abbreviations are used in this catalogue.
assly.
Assembly
Volts
N.I.
Not illustrated
Watts
C'case
Crankcase
accl.
Accelerator
Cyl
Cylinder
Comp.
Complete
o/s.
Over size
Fr
Front
Std.
Standard
Length
A/t.
Alternate
Rr
Rear
R.H.
Right hand
Hex.
Hexagonal
L.H.
Left hand
AR
As required
INDEX
No.
Description
Page
No.
1
2
3
4
5
6
7
8
9
10
Cover Cylinder Head

Cylinder Head
Valve
Camshaft / Tensioner
Cylinder & Piston
Crankshaft
Transmission
Change Drum/ Shift Fork
Gear Change Mechanism
Engine Assly & Crankcase RH
1
2
3
4
5
6
7 & 8
9
10
11
11
12
13
14
15
Crankcase LH
Cover RH
Cover Magneto
Clutch
Kick Starter Mechanism
12
13&14
15
16&17
18
16
17
18
19
20
Carburettor
Air Cleaner Comp.
Silencer Assly
Seat Assly / Seat Lock
Oil Pump
19
20
21
22
23
21
22
23
24
25
Magneto/C.D.I./H.T.Coil
24&25
Starter Assly (For Electric Start) 26&27
Engine Mountings
28
Frame & Frame fitting
29
Swing Arm / Rear Shock
Absorber
30-32
26
27
28
29
30
Rider Foot rest

Pillion Foot rest / Holder
Mudguard Front & Rear
Stand Assembly
Tyre/ Tube /Rim
31
32
33
34
Front Hub
Front Master Cylinder
Front disc brake
Rear Hub
33
34
35
36
37
38-40
41
42
43&44
No.
Description
Page
No.
35
Rear Brake Pedal
36
37
38
39
Handle Bar
Front Fork
Painted Parts & Decals
Petrol Cock, Cap Tank &
Gauge Fuel
Fittings - Petrol Tank,
Side Cover & Cover seat
46&47
48&49
50&51
Meter Assly.
Control Cables
Chain Case
Head Lamp & fairing
Indicator Light Assly.
54&55
56
57&58
59&60
61
Tail Lamp Assly./Front No. Plate
62
63&64
65
66
67
40
41
42
43
44
45
46
47
48
49
Electrical Equipments
Tool Kit
Accessories / Grab Handle
Kits List For Discover
45
52
53
Amendmend Sheet
(Parts Added)
68
Amendmend Sheet
(Parts Deleted)
69
Part index
70
Brand ID: 001MC631
Brand ID: 001MC631
Pictorial Index
PLATE NO. : 1
COVER CYLINDER HEAD
PLATE NO. : 3
VALVE
PLATE NO. : 5
CYLINDER & PISTON
Pictorial Index
PAGE NO.:
1
PAGE NO.:
3
PLATE NO. : 2
CYLINDER HEAD
PLATE NO. : 4
CAMSHAFT / TENSIONER
PAGE NO.:
PLATE NO. : 7
PAGE NO.:
TRANSMISSION
7 & 8
PAGE NO.:
PLATE NO. : 9
PAGE NO.:
GEAR CHANGE MECHANISM
10
PAGE NO.:
PLATE NO. : 6
PAGE NO.:
PLATE NO. : 11
PAGE NO.:
CRANKSHAFT
CRANKCASE LH
12
PLATE NO. : 8
CHANGE DRUM / SHIFT FORK
PLATE NO. : 10
ENGINE ASSLY. & CRANKCASE RH
PLATE NO. : 12
COVER RH
PAGE NO.:
9
PAGE NO.:
11
PAGE NO.:
13 & 14
Brand ID: 001MC631
Brand ID: 001MC631
Pictorial Index
PLATE NO. : 13
COVER MAGNETO
PLATE NO. : 14A

CLUTCH
Pictorial Index
PAGE NO.:
15
PAGE NO.:
17
PLATE NO. : 16
PAGE NO.:
CARBURETTOR
19
PLATE NO. : 14
CLUTCH
PLATE NO. : 15
KICK STARTER MECHANISM
PLATE NO. : 17
AIR CLEANER COMP.
PAGE NO.:
16
PAGE NO.:
18
PAGE NO.:
20
PLATE NO. : 18
SILENCER ASSEMBLY
PLATE NO. : 20
OIL PUMP
PLATE NO. : 22
STARTER ASSLY.
PAGE NO.:
21
PAGE NO.:
23
PAGE NO.:
26 & 27
PLATE NO. : 19
SEAT ASSEMBLY / SEAT LOCK
PLATE NO. : 21
MAGNETO /C.D.I./H.T. COIL
PLATE NO. : 23
ENGINE MOUNTINGS
PAGE NO.:
22
PAGE NO.:
24 & 25
PAGE NO.:
28
Brand ID: 001MC631
Brand ID: 001MC631
Pictorial Index
PLATE NO. : 24
FRAME & FRAME FITTING
PLATE NO. : 25A

SWING ARM / REAR SHOCK ABSORBER
PLATE NO. : 27
PILLION FOOT REST / HOLDER
Pictorial Index
PAGE NO.:
29
PAGE NO.:
31 & 32
PAGE NO.:
34
PLATE NO. : 25
SWING ARM / REAR SHOCK ABSORBER
PLATE NO. : 26
RIDER FOOT REST
PLATE NO. : 28
MUDGUARD FRONT & REAR
PAGE NO.:
30
PAGE NO.:
33
PAGE NO.:
35
PLATE NO. : 29
STAND ASSEMBLY
PLATE NO. : 31
FRONT HUB(FOR DRUM BRAKE SYSTEM)
PLATE NO. : 32
FRONT MASTER CYLINDER
PAGE NO.:
36
PAGE NO.:
38 & 39
PAGE NO.:
41
PLATE NO. : 30
TYRE / TUBE / RIM
PLATE NO. : 31A

FRONT HUB (FOR DISC BRAKE SYSTEM)
PLATE NO. : 33
FRONT DISC BRAKE
PAGE NO.:
37
PAGE NO.:
40
PAGE NO.:
42
Brand ID: 001MC631
Brand ID: 001MC631
Pictorial Index
PLATE NO. : 34
REAR HUB
PLATE NO. : 36
HANDLE BAR
PLATE NO. : 38
PAINTED PARTS AND DECALS
Pictorial Index
PAGE NO.:
43 & 44
PAGE NO.:
46 & 47
PAGE NO.:
50 & 51
PLATE NO. : 35
REAR BRAKE PEDAL
PLATE NO. : 37
FRONT FORK
PLATE NO. : 39
PETROL COCK, CAP TANK &
GAUGE FUEL
PAGE NO.:
45
PAGE NO.:
48 & 49
PAGE NO.:
52
PLATE NO. : 40
FITTINGS-PETROL TANK, SIDE COVER
& COVER SEAT
PLATE NO. : 42
CONTROL CABLES
PLATE NO. : 43A

CHAIN CASE
PAGE NO.:
53
PAGE NO.:
56
PAGE NO.:
58
PLATE NO. : 41
METER ASSEMBLY
PLATE NO. : 43
CHAIN CASE
PLATE NO. : 44
HEAD LAMP & FAIRING
PAGE NO.:
54 & 55
PAGE NO.:
57
PAGE NO.:
59 & 60
Brand ID: 001MC631
Brand ID: 001MC631
Pictorial Index
PLATE NO. : 45
INDICATOR LIGHT ASSEMBLY
Plate No. 1 : COVER CYLINDER HEAD

PAGE NO.:
61
PLATE NO. : 46
TAIL LAMP ASSLY. / FRONT NO.PLATE
PAGE NO.:
62
6
9
8
4
3
2
11
PLATE NO. : 47
ELECTRICAL EQUIPMENTS
PAGE NO.:
63 & 64
PLATE NO. : 48
TOOL KIT
PAGE NO.:
10
65
10
1
11
No.
PLATE NO. : 49
ACCESSORIES / GRAB HANDLE
PAGE NO.:
Part No.
1
2
3
4
5
JN 5110
DJ 1012
36 DS10
DS 1011
DS 1010
06
17
01
93
96
6
7
8
9
10
11
39 2647 15
DS 1010 84
39 2532 04
39 1075 04
DH 1012 72
DG 1014 98
Description
1A
1B
Drum Br. Disc Br.
Head Cylinder with Cover

Cover Tappet
O Ring Kit for Cover Cyl. Head
Bush Cylinder Head Cover
Camshaft Cap
1
2
1
1
1
1
2
1
1
1
Dommed Cap Nut

Copper Washer
Bolt Flange Small
Bolt Flange Small
Plug
Gasket
4
4
2
4
1
2
4
4
2
4
1
2
Remarks
Ref. Page No. 67
66
: Front Wheel Direction
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 2 : CYLINDER HEAD
Plate No. 3 : VALVE
13
4
2
10
1
11
1
7
12
2
2
5
3
7
8
2B
Part No.
1
2
3
4
5
JN 5110 06
39 1660 05
DH 1016 80
DH 1015 08
JN 5814 00
Head Cylinder with Cover

Stud (Exhaust)
Gasket Cylinder Head
Damper Cylinder Head
Intake Pipe
1
2
1
5
1
1
2
1
5
1
1
2
3
4
5
DS
DS
DS
DS
59
6
7
8
9
10
39 1283 21
DS 1210 12
DH 1210 38
39 1674 04
DH 1110 12
O Ring (Intake Pipe)

Carburetor Insulator
Clamp for Insulator
Hex. Bolt / Flange
Sleeve Spark Plug
1
1
2
2
1
1
1
2
2
1
6
7
8
9
DG 1010 29
36 DS10 03
36 DS10 02
39 2017 19
11
12
13
39 2608 01
36 DS10 01
39 2181 06
Grub Screw
O Ring Kit for Cover Cyl. Head
Hollow Dowel Pin
1
1
2
1
1
2
Description
2A
No.
Drum Br. Disc Br.
Remarks
No.
Part No.
1013
1013
1013
1013
1100
35
36
33
66
02
Description
3A
3B
Drum Br. Disc Br.
Rocker Arm Shaft - Intake

Rocker Arm Shaft - Exhaust
Rocker Arm with Roller
Wave washer
Plain washer
1
1
2
2
4
1
1
2
2
4
Cotter valve
Valve Repair Kit
Valve Kit
Seal Oil
4
1
1
2
4
1
1
2
Remarks
Ref. Page No. 67

Ref. Page No. 67
Ref. Page No. 67
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 4 : CAMSHAFT / TENSIONER
Plate No. 5 : CYLINDER AND PISTON
2
2
3
15
1
2
1
3
13
14
4
12
9
10
11
Part No.
1
2
3
4
5
JN 5112 02
39 1880 20
DH 1014 20
DH 1014 12
DS 1012 76
Camshaft Assly
Bearing cam LH side
Washer behind small bearing
Collar cam Sprocket
Sprocket
1
1
1
1
1
6
7
8
9
10
DH 1010 48
DH 1013 87
36 DS10 04
DS 1010 36
39 1674 04
Special camshaft washer

Hex. Soc. Head cap Bolt
Guide chain Kit
Cam Chain (94 Links)
Hex Bolt / Flange
11
12
13
14
15
DH 1010 11
DJ 1012 16
39 1014 21
DD 1010 62
39 2542 20
Cam chain Tensioner pivot Bolt

Tensioner Assly
RingO
Bolt
Bearing Ball
Description
4A
No.
4B
Remarks
Description
5A
5B
No.
Part No.
1
1
1
1
1
1
2
3
4
5
DH 1010 16
39 2181 06
36 DJ40 08
DH 101671
JN 5210 01
Gasket Cylinder
Pin dowel
Ring Set Piston
Ring Snap
Cylinder Block / Piston Assly
1
4
1
2
1
1
4
1
2
1
1
1
1
1
2
1
1
1
1
2
JF 5212 00
Piston Assembly
1
1
1
1
1
1
1
1
1
1
Drum Br. Disc Br.
Drum Br. Disc Br.
Remarks
Ref. Page No. 67
Ref. Page No. 67
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 6 : CRANK SHAFT
Plate No. 7 : TRANSMISSION

13
10
16
2
4
12
14
13
19
3
5
23
17
12
11
17
15
5
17
14
16
15
17
20
10
11
19
18
22 21
18
6B
Part No.
1
2
3
4
5
JN 5310 00
DH 101195
39 2200 11
DS 1013 63
DS 1012 75
Crankshaft assly. Comp.

Nut
Washer
Gear primary driver
Sprocket cam drive
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
DS 1010 77
DS 1012 60
39 2713 21
DS 1011 54
DH 1010 66
Body centrifugal oil filter

Cover centrifugal oil filter
O Ring
Key
Joint Oil Delivery - B
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
DS
31
39
DS
39
1011
1011
2203
1013
2165
12
73
07
55
11
Spring Oil Delivery- B

Key woodruff
Parallel pin
Bolt
Plain washer
1
1
1
1
1
1
1
1
1
1
16
17
18
19
28
39
39
DS
1011
2561
2712
1011
10
20
17
52
Damper
Ball Bearing
Circlip
Spacer
1
2
1
1
1
2
1
1
Description
6A
No.
Drum Br. Disc Br.
Remarks
No.
Part No.
Description
7A
7B
Drum Br. Disc Br.
1
2
3
4
5
DS
DS
DS
39
DS
1012
1012
1010
0987
1010
91
05
49
17
48
Shaft Input Transmission

Collar
Gear 4th Drive
Ring Snap
Gear 3rd Drive
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
39
DS
DS
DS
DS
0337
1010
1011
1099
1012
17
47
29
07
04
External Circlip
Gear 2nd drive
Thrust washer
Shaft output Transmission
Washer Plain
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
DS
DH
DS
DH
DS
1010
1010
1010
1011
1010
54
79
55
11
52
Gear 3rd Driven

Washer Spline
Gear 4th Driven
Bush 1st driven
Gear 1st driven
1
1
1
1
1
1
1
1
1
1
Remarks
With Plug & Collar
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 7 : TRANSMISSION
Plate No. 8 : CHANGE DRUM / SHIFT FORK

1
10
16
2
4
14
13
3
23
12
11
17
15
5
17
8
20
19
22 21
18
7B
Part No.
16
17
18
19
20
DS 1012 03
DH 1012 35
DH 1012 35
DS 1013 55
DH 1013 34
30 1010 61
Washer Plain
Circlip
Circlip
Hex. Socket Bolt
Collar Sprocket
O Ring Sprocket Collar
1
2
1
2
1
1
1
2
1
2
1
1
21
22
23
DS 1011 97
DS 1011 98
DS 1011 07
Sprocket Drive
Plate Drive Sproket
Spline washer
1
1
1
1
1
1
Description
7A
No.
Drum Br. Disc Br.
Remarks
For DS 1099 07
No.
Part No.
1
2
3
4
5
DS
DS
DS
DS
DS
1010
1010
1010
1010
1011
63
64
62
79
35
6
7
39 2639 04
DS 1011 32
Description
8A
8B
Drum Br. Disc Br.
Fork Gear Shift Input

Fork Gear Shift output
Shaft Gear Shift Fork
Guide Gear Shifter
Drum Assly. Gear Shift
1
1
2
1
1
1
1
2
1
1
Bolt Socket
Parallel pin
1
1
1
1
Remarks
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 9 : GEAR CHANGE MECHANISM
Plate No. 10 : ENGINE ASSEMBLY, CRANKCASE R.H.
3
2
13
12
4
10
11
8
9
1
2
10
6
7
No.
Part No.
Description
9A
9B
Drum Br. Disc Br.
Remarks
No.
Part No.
Description
10A
10B
Drum Br. Disc Br.
1
2
3
4
5
DS
DS
DS
DS
DS
34
18
73
04
51
Lever comp. Gear Shifter

Spring slider arm reset
Stopper Comp.gear shifter drum
Bolt shift change
Lever comp. change
with Damper
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
JN 5010 00
JN 5010 01
JN 5410 02
39 2531 05
DG 1210 02
DS 1011 67
Engine Assly.
Engine Assly.
Crankcase RH
Stud
Spring Clip
Gasket Crankcase
1
1
1
2
1
1
1
1
2
1
1
6
7
8
9
10
31 1011 08
39 1673 04
DH 1012 25
DS 1011 19
DS 1011 03
Damper
Flanged Bolt
Bolt Gear Shift drum Stopper
Spring gear shifter return
Spring gear shifter drum stopper
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
39 2583 20
39 2662 20
39 2181 06
DU 1010 85
DH 1012 25
Bearing Ball (For input shaft)

Needle Brg. (For Output shaft)
Dowel Pin
Bushing (For Drum Change)
Bolt
1
1
2
1
1
1
1
2
1
1
11
12
13
DS 1012 14
39 0746 01
DS 1010 08
Rubber tube
Screw
Breather Plate
1
1
1
1
1
1
10
1011
1011
1011
1011
1012
Remarks
For KS Drum Brake
For Holding Spring
11
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 11 : CRANKCASE LH
Plate No. 12 : COVER RH
10
2
2
13
15
12
13
17
20
18
4
14
15
16
19
5
6
10
1
8 9
17
11
12
16
Part No.
Description
11A
11B
Drum Br. Disc Br.
1
2
3
4
5
JN
39
39
39
39
5410
2531
1715
2562
2583
00
05
19
20
20
Crankcase LH
Stud
Oil Seal
Needle Bearing (For Input shaft)
Bearing Ball (For Output shaft)
1
2
1
1
1
1
2
1
1
1
6
7
8
9
10
39
39
JN
39
39
2189
2190
5710
1754
1283
19
19
01
21
21
Oil Seal (For Output shaft)

Oil Seal (For Shift lever)
Cap Strainer
O ring
O ring
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
31 2010 81
DH 1012 64
39 1963 04
39 1677 04
39 1845 04
Switch comp.(Neutral)
Gasket Neutral Switch
Flanged Bolt
Bolt
Bolt
1
1
1
6
1
1
1
1
6
1
Bush starter gear inner

Mesh Filter oil Comp.
1
1
1
1
16 DH 1011 69
17 DS 1210 04
12
11
14
No.
Remarks
No.
Part No.
1
2
3
4
5
JN
39
39
DS
DS
6
7
8
9
10
11
12
13
14
15
5412
1917
1041
1010
1010
12A
12B
Drum Br. Disc Br.
Cover comp. RH
Oil Seal
Seal Oil
Lever Assly. Clutch
Rod Push (For Clutch Lever)
1
1
1
1
1
1
1
1
1
1
DS 1012 63
DH 1011 52
39 1075 04
39 0999 06
DS 1010 73
Dip Stick with O Ring

O ring Oil level Gauge
Bolt
Pin Dowel
Bracket Clutch Cable
1
1
8
2
1
1
1
8
2
1
DS
DS
39
DS
39
Gasket cover RH
Spring clutch lever
Washer
Damper Cover RH
Hex. HD Bolt / Flange
1
1
1
1
1
1
1
1
1
1
1010
1011
2443
1012
2544
00
19
19
67
50
Description
72
23
11
11
04
Remarks
13
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 12 : COVER RH
Plate No. 13 : COVER MAGNETO
11
10
4
6
7
12
13
17
20
13
10
18
14
15
19
5
12
1
16
5
11
No.
16
17
18
19
20
14
Part No.
DS
DG
DS
DS
DS
1012
1014
1012
1012
1012
52
18
15
12
01
Description
bajaj Decal
Gauge
Wire Circlip
Plate Cover Damper RH
Bushing
12A
12B
Drum Br. Disc Br.
1
1
1
1
1
1
1
1
1
1
Remarks
Fixed on cover comp. RH
Description
13A
13B
No.
Part No.
1
2
3
4
5
JN 5412 04
39 1674 04
DG 1014 18
DS 1013 07
39 1075 04
Cover Mag.with gauge & decal

Bolt Hex.
Gauge
Gasket Magneto cover
Bolt
1
3
1
1
4
1
3
1
1
4
6
7
8
9
10
39 0999 06
DH 1011 57
39 1283 21
52 JN00 08
DS 1012 10
Pin Dowel
Cap Crank Center
O Ring
Cover LH Rear with Decal
Damper Cover LH
2
1
1
1
1
2
1
1
1
1
11
12
13
39 2208 04
DS 1012 53
DH 1012 83
Flanged Bolt
bajaj Decal
Plate Damper Cover LH
4
1
1
4
1
1
Drum Br. Disc Br.
Remarks
JN 5412 03
JN 5412 06
Fixed on Cover magneto
15
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 14 : CLUTCH
Plate No. 14A : ANTI-JUDDER CLUTCH
12
12
4
5
4
11
5
4
11
9
4
13
10
14A
Part No.
1
2
3
4
5
39 2200 11
DS 1013 19
DH 1013 44
JN 5514 10
DH 1015 57
Plain Washer
Clutch Center
Plate Clutch pressure
Disc Clutch friction Adler (E type)
Plate Clutch
1
1
1
4
3
6
7
8
9
10
JN 5514 00
39 1553 04
DH 1014 84
DS 1011 05
DH 1015 20
Spring Clutch
Bolt
Holder Clutch
Guide Plate Clutch Pressure
Nut Primary drive lock
11
12
13
JN 5514 01
JN 5514 02
DH 1014 85
Assembly Clutch Complete

Clutch Plate Assly
Rod Clutch Lifter
15
10
No.
16
Description
16
1
14B
Remarks
14B
Part No.
1
1
1
4
3
1
2
3
4
5
39 2200 11
DS 1013 19
DH 1013 44
JN 5514 10
DH 1015 57
Plain Washer
Clutch Center
Plate Clutch pressure
Disc Clutch friction Adler (E type)
Plate Clutch
1
1
1
4
3
1
1
1
4
3
6
6
1
1
1
6
6
1
1
1
6
7
8
9
10
JN 5514 00
39 1553 04
DH 1014 84
DS 1011 05
DH 1015 20
Spring Clutch
Bolt
Holder Clutch
Guide Plate Clutch Pressure
Nut Primary drive lock
6
6
1
1
1
6
6
1
1
1
1
1
1
1
1
1
11
12
13
14
15
JN
JN
JN
JN
JN
Assembly Clutch Complete

Clutch Plate Assly
Anti Judder Spring
Anti Judder Washer
Assembly Recess Cup
1
1
1
1
1
1
1
1
1
1
16
JN 1514 14
Rod Push
LH Thread
5514
5514
5514
5514
5514
17
16
08
09
15
Description
14A
No.
Drum Br. Disc Br.
Drum Br. Disc Br.
Remarks
LH Thread
N.I.
N.I.
17
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 15 : KICK STARTER MECHANISM
Plate No. 16 : CARBURETTOR
13
6
13
10
4
14
11
16 8 15
16
Description
15A
15B
Drum Br. Disc Br.
1
2
3
4
5
DS 1012
DD 1010
36 DS10
DS 1012
DS 1010
06
97
07
09
58
Lever Kick Starter complete

Damper
Boss Kick Set
Bolt Special
Collar Spring
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
DS
DS
39
39
39
1010
1010
2276
0993
2276
57
60
11
11
11
Spindle Kick Starter Assly

Pinion Kick Starter
Washer
Washer Thrust
Plain Washer
1
1
2
1
1
1
1
2
1
1
11
12
13
14
15
DS
DH
DS
DS
DH
1010
1013
1010
1011
1011
61
85
59
90
21
Guide Kick
Bolt Flanged
Spring Kick Starter
Ratchet
Spring
1
3
1
1
1
1
3
1
1
1
16
17
39 0738 17
39 1373 04
Circlip
Bolt
2
1
2
-
18
8
10
12
Part No.
5
1
8
4
No.
11
3
9
12
Remarks
Ref. Page No. 67
For KS qty is 4
No.
Part No.
1
2
3
4
5
JN 5812
36 DS12
JN 5812
JN 5812
DS 1210
6
7
8
9
10
11
12
13
14
16A
16B
Drum Br. Disc Br.
Carburetor Assly.
Vacuum Piston Kit
Jet Holder Kit
Jet needle
Packing
1
1
1
1
1
1
1
1
1
1
DS 1210 90
DS 1210 80
DH 1211 01
DH 1211 02
39 0899 01
Screw Pan
Float Comp.
Magnet Assly.
Reed Switch Assly.
Pan Head Screw
4
1
1
1
2
4
1
1
1
2
JN
DS
DS
JN
Idling Screw Kit

Float Valve Comp.
Set Plunger
1
1
1
1
1
1
1
1
5812
1210
1211
5812
01
01
08
15
89
Description
07
76
15
12
Choke Plunger Housing with Gasket
Remarks
Ref. Page No. 67

Ref. Page No. 67
Ref. Page No. 67
N.I.
For KS
19
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 17 : AIR CLEANER COMP
Plate No. 18 : SILENCER ASSEMBLY

6
8
2
7
10
8
2
10
3
9
5
3
11
4
13
12
No.
1
Part No.
Description
17A
17B
Drum Br. Disc Br.
4
5
JN
DS
DS
JN
DS
DX
DX
5810
1211
1610
5810
1211
1210
1210
02
29
69
01
31
07
10
Air Cleaner comp.

Air Cleaner comp.
Bracket Side Cover Mtg.
Connecting Tube
Connecting Tube
Cartridge Assly.
Element Air Filter
-1
1
-1
1
1
1
-1
1
-1
1
6
7
8
9
10
39
39
31
39
DX
0071
1765
1210
1940
1210
04
11
43
04
06
Hex. Bolt
Plain Washer
Collar
Flanged Bolt
O ring
3
3
2
2
1
3
3
2
2
1
11
12
13
DS 1211 17
DS 1211 26
DG 1210 02
Drain Tube
Plug
Spring Clip
1
1
2
1
1
2
2
3
20
Remarks
No.
1
Part No.
2
3
4
5
JN
DS
DH
DH
DD
DJ
5910
1013
1013
1014
1610
1010
00
89
01
68
71
64
6
7
8
9
10
39 1970 15
39 2730 04
DH 1013 02
DH 1014 81
JN 5910 16
Description
18A
18B
Drum Br. Disc Br.
Silencer Assly.
Silencer Assly.
Seal Shield Muffler
Shield Muffler
U Nut
Gasket Exhaust
-1
2
1
1
1
1
-2
1
1
1
Flanged Nut
Hexagonal Bolt
Truss Screw
Grommet Shield
Wire Shield Assly.
2
1
2
1
1
2
1
2
1
1
Remarks
21
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 19 : SEAT ASSEMBLY / SEAT LOCK
Plate No. 20 : OIL PUMP
5
4
No.
1
2
3
4
22
Part No.
DS 2110
36 DS21
DS 2110
39 1902
01
01
06
04
Description
Seat Assly comp
Seat Damper Kit
Lock Assly seat
Flanged bolt
19A
19B
Drum Br. Disc Br.
1
1
1
2
1
1
1
2
Remarks
No.
Part No.
1
2
3
4
5
DS
28
28
39
DS
1211
1210
1210
1674
1013
18
07
08
04
65
39 1686 06
Description
20A
20B
Drum Br. Disc Br.
Oil Pump Body

Rotor Oil Pump inner
Rotor Oil Pump outer
Bolt
Gear oil Pump Driven
1
1
1
3
1
1
1
1
3
1
Hollow Dowel Pin
Remarks
23
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 21 : MAGNEO / C.D.I / H.T.COIL
Plate No. 21 : MAGNEO / C.D.I / H.T.COIL
10
21
19
18
21
19
7
13
12
18
20
11
11
12
12
16
14
4
7
17
Description
17
21A
21B
Part No.
3
4
5
DS 1110 56
DS 1110 18
DS 1110 49
DS 1110 16
39 1674 04
39 0761 01
DH 1011 99
Rotor Assly.
Rotor Assly.
Stator Assly. comp
Stator Assly. comp
Hex. Bolt with Flange
Pan Head Screw
Stopper plate (wiring harness)
1
1
1
1
2
2
1
1
1
1
1
2
2
1
6
7
8
9
10
39 0746 01
DG 1110 08
DS 1110 43
DS 1110 35
DS 1110 36
Screw Pan head

Spark plug (Champion RG4HC)
C.D.I Assly
H.T. Coil LH with Grommet
H.T. Coil RH with Grommet
1
2
1
1
1
1
2
1
1
1
11
12
13
14
14
15
DH 1110 15
DD 1110 12
DH 1110 13
DS 2010 03
DH 2010 18
31 2010 82
Cap Spark Plug

Grommet H.T. Cable
Grommet Spark Plug
Regulator Voltage
Regulator Voltage
Capacitor
2
2
1
1
1
1
2
2
1
1
---
15
No.
24
16
14
13
12
20
15
10
Drum Br. Disc Br.
Remarks
No.
For
For
For
For
16
17
18
19
20
39
39
39
DJ
39
21
DH 1110 16
new vehicle
old vehicle
new vehicle
old vehicle
Part No.
1943
0798
1902
1610
1680
04
15
04
67
04
Description
21A
21B
Drum Br. Disc Br.
Flange Bolt
Flange Nut
Flange Bolt
Bracket H.T.Coil
Flange Bolt
1
1
2
1
2
1
1
2
1
2
Grommet Sleeve Spark Plug
Remarks
For KS
For KS
25
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 22 : STARTER ASSEMBLY
Plate No. 22 : STARTER ASSEMBLY (FOR ELECTRCI START)
17
12
17
18
13
12
18
13
19
19
16
14
4
22
16
14
4
1
3
22
11
8
7
11
10
15
21
1
3
10
15
20
No.
1
Part No.
22A
22B
Drum Br. Disc Br.
4
5
82
34
64
81
86
01
81
Body comp. starter clutch

Body comp. starter clutch
Spring
Plate roller clutch
Plate roller clutch
Gear starter clutch
Plate starter clutch gear return
1
1
5
1
1
1
1
1
1
5
1
1
1
1
6
7
8
9
10
39 1672 04
DS 1011 01
DS 1011 79
DH 1014 72
39 2152 20
Bolt
Shaft starter counter
Special Washer starter counter
Gear starter counter
Needle roller bearing
1
1
2
1
1
1
1
2
1
1
11
12
39
JN
DS
39
JN
DJ
Bolt socket
Motor assly. starter
Motor assly. starter
Bolt
Body Starter Counter
Bush for Spring Starter
3
-1
4
1
5
3
1
-4
1
5
13
14
15
26
2437
3516
1110
1074
5514
1011
04
00
51
04
07
09
21
20
DH
DH
DH
DH
DH
DH
DH
2
3
1017
1015
1011
1017
1011
1014
1015
Description
22B
No.
Part No.
For new vehicle

For old vehicle
16
17
18
19
20
39 1062 04
DS 1011 44
39 2547 17
39 0999 06
DH 1011 63
Bolt
Cap
Circlip
Dowel Pin
Roller
2
1
1
2
5
2
1
1
2
5
21
22
23
DH 1015 33
DS 1012 94
59 1000 02
Bush Spring Starter Clutch

Gasket
Spring dowel
5
1
1
5
1
1
For new vehicle

For old vehicle
Stopper plate
For stopper plate
Description
22A
Remarks
Drum Br. Disc Br.
Remarks
N.I.
27
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 23 : ENGINE MOUNTINGS
Plate No. 24 : FRAME AND FRAME FITTINGS

4
2
4
2
3
4
4
9
5
5
5
3
4
8
4
1
6
10
4
9
7
11
No.
Part No.
Description
23A
23B
Drum Br. Disc Br.
1
2
3
4
5
36
36
39
39
39
DS16
DS16
2312
1970
1556
02
01
04
15
04
Engine Mounting Bracket Set

Engine Mounting Plate Set
Bolt Flanged
Nut Flanged
Bolt flanged
1
1
4
7
4
1
1
4
7
4
6
7
8
9
39
39
39
39
2718
1225
2702
2723
04
15
04
15
Bolt Flanged
Hex. Nut /Flanged
Bolt Flanged
Flanged Nut
1
3
2
3
1
3
2
3
28
Remarks
24B
Part No.
1
2
3
4
5
DS 1612 57
DS 1611 19
DS 1810 18
DH 1810 14
36 DS18 02
30 1810 06
Frame Assly. comp.

Frame Assly. comp.
Nut Fork
Cup - Steering
Bearing cone Kit
Ball steel
-1
1
1
1
46
1
-1
1
1
46
6
7
8
9
10
DH
DG
DS
DP
DS
Spacer Main Step

Screw
Side Reflector
Silent Bush
Bash Plate
4
4
2
2
1
4
4
2
2
1
11
DS 1611 02
Grommet Bash Plate
1611
1611
2010
1710
1611
00
21
27
06
42
Description
24A
No.
Drum Br. Disc Br.
Remarks
Incl bush, races & Cup rear
29
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 25 : SWING ARM / REAR SHOCK ABSORBER
Plate No. 25A : SWING ARM / REAR SHOCK ABSORBER
17
18
9
10
2 2
11
17
18
9
13
10
2 2
11
15
12
19
Description
15
14
16
25A
14
16
16
25B
Part No.
1
2
3
4
5
DG 1710 38
39 0714 11
JN 1220 00
39 0258 11
JN 1220 02
Hex. Bolt/ Flange

Plain washer
Rear Shock Absorber
Plain Washer
Swing arm assly.
------
2
8
2
2
1
6
7
8
9
10
DS
39
39
DS
39
1710
0712
0737
1710
0553
15
15
12
07
02
Cap Swing Arm

Domed Cap Nut
Spring Washer
Chain slider
Screw
------
2
2
2
1
2
11
12
13
14
15
39
DS
39
DJ
DJ
0454
1710
1358
1510
1510
11
13
15
36
37
Plain washer
Shaft swing arm
Flanged Nut
Adjuster chain LH
Adjuster chain RH
------
2
1
1
1
1
16
17
18
19
20
39
DS
39
39
39
0292
1710
1773
1943
0711
15
14
04
04
11
Hexagon nut
Mud Flap
Flange Bolt
Bolt
Washer
------
4
1
2
1
1
Drum Br. Disc Br.
Remarks
16
20
16
19
No.
16
20
30
13
12
Description
25A
16
16
25B
No.
Part No.
1
2
3
4
5
DG 1710 38
39 0714 11
DX 1710 03
39 0258 11
DS 1710 02
Hex. Bolt/ Flange

Plain washer
Rear Shock Absorber
Plain Washer
Swing arm assly.
2
8
2
2
1
------
6
7
8
9
10
DS
39
39
DS
39
1710
0712
0737
1710
0553
15
15
12
07
02
Cap Swing Arm

Domed Cap Nut
Spring Washer
Chain slider
Screw
2
2
2
1
2
------
11
12
13
14
15
39
DS
39
DJ
DJ
0454
1710
1358
1510
1510
11
13
15
36
37
Plain washer
Shaft swing arm
Flanged Nut
Adjuster chain LH
Adjuster chain RH
2
1
1
1
1
------
Drum Br. Disc Br.
Remarks
31
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 25 : SWING ARM / REAR SHOCK ABSORBER
Plate No. 26 : RIDER FOOT REST
17
18
9
10
2 2
11
7
8
9 6
13
10
11
1
2
12
15
16
20
19
No.
16
17
18
19
20
32
Part No.
39
DS
39
39
39
0292
1710
1773
1943
0711
15
14
04
04
11
Description
Hexagon nut
Mud Flap
Flange Bolt
Bolt
Washer
14
16
25A
25B
------
10
9
6
Remarks
16
Drum Br. Disc Br.
4
1
2
1
1
11
16
Description
26A
26B
No.
Part No.
1
2
3
4
5
DJ 1611 26
39 1940 04
DJ 1611 27
DH 1610 53
DG 1612 24
Assly. Comp.Main step LH

Flange bolt
Main step RH assly. comp.
Rubber Main Step
Damper
1
4
1
2
1
1
4
1
2
1
6
7
8
9
10
39 1282 15
39 0897 04
DS 1611 17
DH 1611 00
DH 1610 56
Domed Cap nut

Bolt
Stay Main Step
Spacer Main Step
Plate Comp. Lower Mounting
2
2
1
2
2
2
2
1
2
2
11
DJ 1610 90
Damper Footrest
Drum Br. Disc Br.
Remarks
For Kick stopper
33
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 27 : PILLION FOOT REST / HOLDER
Plate No. 28 : MUDGUARD FRONT & REAR
6
10
10
7
10
10
4
8
13
8
7
16 10
12
17
6
14
3
5
11
3
5
15
9
11
13
No.
Part No.
1
2
3
4
5
DS
DS
DH
DH
DH
6
7
8
9
10
11
12
13
34
1610
1610
1613
1613
1613
85
86
13
15
17
Description
27A
27B
Drum Br. Disc Br.
Remarks
No.
Part No.
Description
28A
28B
Drum Br. Disc Br.
Holder LH step
Holder RH step
Pillion step assly. comp. LH
Pillion step assly. comp. RH
Rubber pillion step
1
1
1
1
2
1
1
1
1
2
1
2
3
4
5
DS
DX
39
39
DX
1611
1610
2310
1507
1610
25
65
04
11
34
Cable Guide
Brace fender
Flange bolt
Plain Washer
Fender rear front
1
1
4
4
1
1
1
4
4
1
DD 1613 81
30 1410 31
39 1040 11
39 0784 08
39 2722 04
Pin pillion step

O ring
Plain washer
Split pin
Soc. Head Bolt
2
2
2
2
4
2
2
2
2
4
6
7
8
9
10
39
39
39
DS
39
2701
0211
0798
1610
1943
04
11
15
62
04
Flange bolt
Plain washer
Flange nut
Fender rear
Flange bolt
2
2
2
1
2
2
2
2
1
2
DX 1610 67
DH 1611 00
22 1504 51
Plate Lock Pillion Step

Spacer Main Step
Bolts- Cylinder
2
2
2
2
2
2
11
12
13
14
15
DS 1611 08
DJ 1610 69
39 0326 15
DS 1611 41
DH 1611 58
Sleeve Front Fender

Nail for Cable Guide
Nyloc Nut
Flap Front fender
Grommet Side Cover
4
1
3
1
2
4
1
3
1
2
16
17
18
39 0211 11
JN 1814 03
DX 1610 66
Plain Washer
Hose Clamp
Damper
2
1
1
2
1
1
N. I.
Remarks
Fender front mtg.
N.I.
35
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 29 : STAND ASSEMBLY
Plate No. 30 : TYRE / TUBE / RIM
1
OGRIP
EU
10
1
6
4
EU
OGRIP
29B
Part No.
1
2
3
4
5
DS 1611 13
DS 1611 12
39 0797 08
DH 1611 21
DH 1611 45
Center Stand
Shaft stand
Pin cotter
Spring main stand
Cover spring main stand
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
DS 1610 77
DH 1612 40
DF 1611 02
39 0422 15
DG 1611 24
Stand side
Spring side stand with cover
Bolt
Nut
Damper Main Stand
1
1
1
1
1
1
1
1
1
1
36
Description
29A
No.
Drum Br. Disc Br.
Remarks
30B
Part No.
DJ 1510 77
DS 1510 86
DS 1510 48
Wheel rim front

Wheel rim front
Tyre front
-1
1
1
-1
DS
DJ
DS
DS
Tube front
Wheel rim rear
Wheel rim rear
Tyre rear
1
-1
1
1
1
-1
DS 1510 29
Tube rear
2
3
4
1510
1510
1510
1510
49
87
84
31
Description
30A
No.
Drum Br. Disc Br.
Remarks
Proprietary items
Not to service
Proprietary items
service
37
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 31 : FRONT HUB (FOR DRUM BRAKE SYSTEM)
Plate No. 31 : FRONT HUB (FOR DRUM BRAKE SYSTEM)
24
24
25
25
3
1
3
1
16
17
15
10
14
13
12
17
19
5
23
20
No.
Part No.
Description
10
18
17
19
21
9
30A
23
20
30B
Drum Br. Disc Br.
Remarks
No.
Part No.
23
21
Description
31A
31B
Drum Br. Disc Br.
1
2
3
4
5
39
DS
30
39
39
2688
1510
1510
0840
0798
20
56
32
01
15
Bearing Ball
Dusct Seal
Collar Bearing
Screw pan cross
Nut
2
1
1
1
1
------
16
17
18
19
20
30
30
30
36
30
1510
1510
1511
DS15
1511
35
69
05
02
18
Oil seal
Spring
Shoe brake
Speedometer gear Kit
Stopper for bushing
1
2
1
1
1
------
6
7
8
9
10
39
39
39
DJ
39
0781
0786
0787
1510
0775
11
15
08
41
04
Plain washer
Nut castle
Pin cotter
Axle
Bolt
1
1
1
1
1
------
21
22
23
24
25
JA
39
30
30
DS
1316
1013
1510
1510
1510
06
21
42
33
42
Bushing Speedo Cable

Ring O
Washer A
Oil Seal
Spacer
1
1
2
1
1
------
11
12
13
14
15
JA 1316 07
DD 1510 09
30 1510 38
DS 1510 87
DD 1510 08
Lever brake cam

Indicator
Ring O
Panel front brake
Cam brake
1
1
1
1
1
------
38
18
22
11
5
23
17
14
13
12
22
11
16
15
Remarks
Ref. Page No. 67
39
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 31A : FRONT HUB (FOR DISC BRAKE SYSTEM)

2
Plate No. 32 : FRONT MASTER CYLINDER
4
8
2
10
10
10
E
: US -4
NG
NI DOT3 OM
R
WAR NLY D F
R
O FLUI AINE
NT
AKE CO CAP
BR
R VING
ED
AL FILLE MO
SE
RE
A
AN
CLE FORE
BE
13
1
15
5
7
5
14
13
12
11
12
No.
Part No.
Description
31A
31B
Drum Br. Disc Br.
Remarks
11
No.
Part No.
Description
32A
32B
Drum Br. Disc Br.
1
2
3
4
5
39
39
DE
30
DE
0787
2688
1510
1510
1510
08
20
06
33
12
Pin cotter
Bearing ball
Spacer assly.
Seal oil
Plate drive
------
1
2
1
1
1
1
2
3
4
5
DJ
DJ
DJ
DE
DJ
1910
1510
1910
1910
1910
23
76
06
11
26
Major Kit - Master Cylinder

Hose Brake Front
Lever Grip RH
Banjo Bolt
Washer Copper
------
1
1
1
2
4
6
7
8
9
DE
DJ
39
39
1510
1510
0781
2038
08
14
11
04
Seal oil
Disc
Plain washer
Hex. soc. hd. bolt
-----
1
1
1
6
6
7
8
9
10
DJ
DJ
DJ
DJ
DJ
1910
1910
1910
1910
1910
27
28
29
30
31
Clamp Holder RH
Bolt
Bolt Front Brake Lever
Nut Flanged
Screw
------
1
1
1
1
2
10
11
12
13
DJ
DS
DJ
39
1510
1510
1510
0786
57
58
41
15
Case meter gear Assly

Spacer
Axle
Hex. Slotted Nut
-----
1
1
1
1
11
12
13
14
15
DJ 1910
DJ 2011
DJ 1910
DJ 1910
36 DH19
32
00
34
35
02
Cylinder Master
Front brake switch
Reservoir Cover
Diaphragm
Oil Window Kit
------
1
1
1
1
1
40
Remarks
Ref. Page No. 67
41
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 33 : FRONT DISC BRAKE
Plate No. 34 : REAR HUB

1
21
29
9
4
5
8
11A
11B
12A
PISTON SEAL
11B
DUST SEAL
3
6
15
21
19
2
23
INSULATOR
4
CALIPER PISTON
12A
4
20
25
PROTECTION BOOT
7
2
26
18
BLEEDER CAP
5
8
28
11A
33A
33B
1
2
3
4
5
DG 1510 89
39 1769 04
DJ 1510 68
DJ 1510 69
DJ 1510 70
Caliper Assly. Front

Bolt Flanged
Spring Pad
Bleeder Screw
Bleeder Cap
------
1
2
1
1
1
6
7
8
9
10
DJ
DJ
DJ
DJ
DJ
Disc Pad Set

Insulator
Protection Boot
Minor Kit - Caliper
Major Kit - Caliper
------
1
1
1
1
1
1510
1510
1510
1510
1510
71
72
73
74
75
Drum Br. Disc Br.
Remarks
24
11
13
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
42
22
14
14
Part No.
12
PAD SPRING
No.
27
BLEEDER SCREW
10
Description
17
16
Part No.
DJ
JN
39
39
30
DJ
1510
1410
2686
2687
1510
1510
34A
34B
Drum Br. Disc Br.
Drive Chain Lock

Drive Chain Lock
Bearing ball
Bearing ball
Collar bearing
Damper
1
-1
1
1
1
-1
1
1
1
1
DJ 1510 92
JN 1316 00
DD 1510 08
30 1510 38
30 1510 05
DJ 1510 59
DS 1510 23
Panel rear brake

Panel rear brake
Cam brake
Ring O
Indicator
Lever brake
Lever brake
-1
1
1
1
-1
1
-1
1
1
1
--
39
39
30
30
JN
DS
Bolt
Nut
Shoe brake assly.
Spring
Coupling
Coupling
1
1
1
2
-1
1
1
1
2
1
--
2447
0798
1510
1510
1312
1510
53
02
20
20
75
88
Description
04
15
68
69
03
68
10
Remarks
43
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 34 : REAR HUB
Plate No. 35 : REAR BRAKE PEDAL
1
21
29
28
17
16
26
20
18
19
24
14
11
12
13
39
DJ
30
30
DJ
21
22
23
24
25
26
27
28
29
44
2240
1510
1510
1510
1510
20
33
82
81
48
34A
34B
Drum Br. Disc Br.
Remarks
12
10
11
No.
Part No.
Bearing ball
Sleeve
Seal oil
Lock washer
D Bolt
1
1
1
3
6
1
1
1
3
6
1
2
3
4
5
DS
DS
DS
30
39
39 0694 15
DJ 1510 32
DH 1710 19
39 2567 11
39 0801 15
Hex. lock nut

Axle
U nut
Plain washer
Nut
6
1
1
1
1
6
1
1
1
1
6
7
8
9
10
DJ 1510
DX 1510
39 2566
36 JN00
36 DS40
Collar
Collar
Plain washer
Chain sprocket kit
Chain sprocket kit
1
1
1
-1
1
1
1
1
--
35
22
11
06
07
14
14
Description
16
13
22
12
Part No.
27
14
15
10
23
16
17
18
19
20
21
25
No.
15
1910
1910
1910
1910
0219
35A
35B
Drum Br. Disc Br.
Brake Pedal
Brake Pedal Spring
Rod brake
Pin
Plain washer
1
1
1
1
2
1
1
1
1
2
39 0808 08
30 1910 35
39 1680 04
DS 1510 25
DH 1510 29
Split pin
Spring
Hex. Bolt
Rod torque
Hex. bolt
1
1
1
1
1
1
1
1
1
1
11
12
13
14
15
30
39
39
39
15
Hex. bolt
Spring washer
Nut hex.
Pin snap
Pin
1
2
2
2
1
1
2
2
2
1
16
30 1910 36
Brake Adjuster Nut
1510
0789
0694
0807
1910
02
11
03
38
11
Description
95
12
15
08
26
Remarks
45
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 36 : HANDLE BAR
Plate No. 36 : HANDLE BAR
24
24
21
21
2
23
20
29
23
20
28
29
22
11
30
26
10
27
25
12
13
15
11
No.
1
2
3
4
5
DS
39
DJ
DS
DS
DJ
DS
1810
1714
2010
2010
2010
1910
1910
44
04
24
28
33
53
36
Description
36A
36B
Drum Br. Disc Br.
Handle
Flanged bolt
Control switch LH
Control switch RH
Control switch RH
Holder Assly. LH
Holder Assly. LH
1
4
1
1
1
1
1
1
4
1
1
-1
--
6
7
8
9
10
DS 1910 38
DJ 1910 55
29 2011 17
DD 1911 42
DS 1810 08
Holder Assly. RH
Lever grip Left
Front Brake Switch
Lever Brake RH
Damper handle upper
1
1
1
1
2
1
1
1
1
2
11
12
13
14
15
DS
DS
39
DS
DS
Damper handle lower

Washer handle lower
Nylock Nut
Grip LH
Grip Assly. RH
2
2
2
1
1
2
2
2
1
1
46
1810
1810
0422
1910
1910
19
18
09
10
15
15
16
14
17
19
18
Part No.
15
12
13
17
19
18
27
16
14
26
25
16
19
28
22
30
10
36B
No.
Part No.
For KS
16
17
18
19
20
DS 1910 52
DH 1810 22
39 2427 04
DJ 2010 35
DJ 2210 03
Boot for lever LH

Handle bar weight
Hex. soc.hd. cap screw
Clutch Switch
Mirror assly. LH
1
2
2
1
1
1
2
2
1
1
21
22
23
24
25
DJ
30
DS
39
DS
Mirror assly. RH
Band
Switch assly.ignition
Flange bolt
Holder Fork Upper
1
2
1
2
1
1
2
1
2
1
26
27
28
DS 1810 07
DS 1910 18
DU 2010 46
Washer handle Upper

Boot For Lever RH
Plunger with Spring
2
1
1
2
1
1
29
30
DS 1810 06
DS 1810 19
Holder Up
Holder lower
1
1
1
1
2210
1910
1810
1943
1810
04
48
22
04
05
Description
36A
Remarks
For KS
18
Drum Br. Disc Br.
Remarks
Part of
Ride Control Switch
47
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 37 : FRONT FORK
Plate No. 37 : FRONT FORK
12
12
21
8
21
11
8
13
14
24
14
15
24
20
22
22
10
4/5
10
4/5
6
23
16
1
2
3
4
DJ
DJ
DJ
JN
DS
JN
DS
1810
1810
1810
1510
1811
1510
1811
89
88
87
04
20
06
21
Seal dust
Ring snap
Oil seal
Outer Tube
Outer Tube
Outer Tube
Outer Tube
6
7
8
9
10
31
31
DS
DS
DS
1811
1811
1810
1810
1810
05
06
77
83
84
11
12
13
14
15
DS
DS
31
DS
DS
1810
1810
1811
1810
1810
15
75
02
85
05
48
37B
Drum Br. Disc Br.
2
2
2
-1
-1
2
2
2
1
-1
--
Gasket
Bolt
Cylinder comp. fork
Pipe comp. suspension inner
Spring front fork
2
2
2
2
2
2
2
2
2
2
Cap Nut Fork

Bolt fork
O ring
Seat fork spring
Holder fork upper
1
2
2
2
1
1
2
2
2
1
LH
LH
RH
RH
20
23
Remarks
No.
16
Part No.
Description
17
18
19
16
37A
Description
17
18
19
20
Part No.
15
20
No.
11
13
37A
37B
Drum Br. Disc Br.
17
18
19
20
JN
DS
DS
39
39
DS
1510
1811
1810
0789
1813
1810
02
17
20
12
04
72
Fork front
Fork front
Holder fork under Assly.
Spring washer
Bolt
Guide Bush Washer
-1
1
2
2
2
1
-1
2
2
2
21
22
23
24
DS
DS
DS
DS
1810
1810
1810
1810
12
70
71
86
Bolt Fork
Guide Bush
Slide Bush
Plain Washer
2
2
2
2
2
2
2
2
Remarks
49
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 38 : PAINTED PARTS AND DECALS
Plate No. 38 : PAINTED PARTS AND DECALS
No.
Part No.
38A
Description
JN
JN
DS
DS
7104
7104
7134
7134
3B
3C
3F
3E
Fuel
Fuel
Fuel
Fuel
Tank
Tank
Tank
Tank
with
with
with
with
JN
JN
DS
DS
7303
7303
7413
7413
3B
3C
3F
3E
Side
Side
Side
Side
cover
cover
cover
cover
JN
JN
DS
DS
7304
7304
7414
7414
3B
3C
3F
3E
Side
Side
Side
Side
JN
JN
DS
DS
7302
7302
7422
7422
3B
3C
3F
3E
Seat
Seat
Seat
Seat
50
38B
Drum Br. Disc Br.
No.
Part No.
Description
1
1
1
1
1
1
---
Black with Blue

Black with Red
Red with Red
Blue with Blue
DS
DS
DS
DS
7302
7302
7307
7307
X3
X4
X4
X6
Fender
Fender
Fender
Fender
LH
LH
LH
LH
1
1
1
1
1
1
---
Black with Blue

Black with Red
Red with Red
Blue with Blue
JN
JN
DS
DS
7301
7301
7411
7411
3B
3C
3F
3E
cover
cover
cover
cover
RH
RH
RH
RH
1
1
1
1
1
1
---
Black with Blue

Black with Red
Red with Red
Blue with Blue
36 JN00 02
36 JN00 04
Cowl
Cowl
Cowl
Cowl
Assly.
Assly.
Assly.
Assly.
1
1
1
1
1
1
---
Black with Blue

Black with Red
Red with Red
Blue with Blue
Decal
Decal
Decal
Decal
Remarks
Front
Front
Front
Front
38A
38B
Drum Br. Disc Br.
Remarks
1
1
1
1
1
1
---
Black with Blue

Black with Red
Red with Red
Blue with Blue
Fairing
Fairing
Fairing
Fairing
1
1
1
1
1
1
---
Black with Blue

Black with Red
Red with Red
Blue with Blue
Decal Set
Decal Set
1
1
1
1
Black with Blue

Black with Red
51
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 39 : PETROL COCK ,CAP TANK & GAUGE FUEL
Plate No. 40 : FITTINGS-PETROL TANK, SIDE COVER & COVER SEAT
2
1
3
7
14
4
9
10
5
3
8
5
7
13
12
11
8
No.
Part No.
1
2
3
4
5
DS
39
39
DS
DS
6
7
8
9
10
11
12
13
14
52
1410
0761
2179
1410
1810
39A
39B
Drum Br. Disc Br.
Cap Assly. Tank

Screw Pan Cross
Washer
Fuel Tap Assly
3 In 1 Lock set With Key
1
2
2
1
1
1
2
2
1
1
30 1410 39
DD 1410 22
39 0740 11
DS 2010 55
DS 1410 13
Packing
Bolt flanged
Washer (Non-Metallic)
Gauge Fuel
Seat Tape
1
2
2
1
1
1
2
2
1
1
39
DS
30
39
Bolt
Tube fuel
Pipe clip
O Ring
4
1
2
2
4
1
2
2
1972
1410
1410
2758
09
01
24
18
36
Description
15
14
15
21
Remarks
40B
Part No.
1
2
3
4
5
36 DS14 01
DG 1611 21
39 1943 04
DS 1810 36
JN 1710 00
39 1789 24
Grommet Kit for Side Cover

Screw
Flanged Bolt
Lock Set (3 in 1) with Key
Damper Front
Washer Nylon
1
1
2
1
1
3
1
1
2
1
1
3
6
7
8
9
39
39
DS
DJ
Pin Snap
Plain Washer
Grommet Side Cover
Damper
1
1
2
1
1
1
2
1
0983
1054
1610
1410
08
11
82
08
Description
40A
No.
Drum Br. Disc Br.
Remarks
Ref. Page No. 67
N.I.
53
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 41 : METER ASSEMBLY
Plate No. 41 : METER ASSEMBLY
10
10
15
15
5
9
12
13 3
11
9
8
13 3
11
12
4
14
14
No.
1
2
3
4
5
6
7
8
54
Part No.
Description
41A
41B
Drum Br. Disc Br.
41B
No.
Part No.
9
10
DG 2010 40
DS 1910 45
DS 1910 29
Lamp 12V - 3.4W

Cover (white)
Cover (White)
2
1
1
2
1
1
For Speedometer
For Pricol
For VDO
11
12
13
14
15
DS
DS
DS
39
DS
DS
Grommet special
Knob for Tripmeter
Screw for Tripmeter Knob
Nut
Tachometer
Tachometer
2
1
1
2
1
1
2
1
1
2
1
1
For Pricol
For VDO
1910
1910
1910
1910
1910
1910
1910
1910
2010
1910
1910
1910
1910
39
14
49
05
40
22
41
23
34
42
26
50
24
Meter Assly
Meter Assly
Meter Assly
Meter Assly
Cover Meter case upper
Cover Meter case Upper
Speedometer
Speedometer
Harness Speedo Console
Meter Fuel
Meter Fuel
Meter Fuel
Meter Fuel
1
1
--1
1
1
1
1
1
1
---
--1
1
1
1
1
1
1
--1
1
For
For
For
For
For
For
For
For
Pricol
VDO
Pricol
VDO
Pricol
VDO
Pricol
VDO
For
For
For
For
Pricol
VDO
Pricol
VDO
GH
DS
DS
DS
DS
2010
1910
1910
1910
1910
12
43
27
44
28
Lamp 12 V-1.7W
Cover meter lower
Cover meter lower
Bracket meter
Bracket meter
4
1
1
1
1
4
1
1
1
1
For
For
For
For
Pricol
VDO
Pricol
VDO
1910
1910
1910
0798
1910
1910
30
31
32
15
50
24
Description
41A
Remarks
DS
DS
DS
DS
DS
DS
DS
DS
DS
DS
DS
DS
DS
Drum Br. Disc Br.
Remarks
55
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 42 : CONTROL CABLES
Plate No. 43 : CHAIN CASE
5
3
1
2
4
No.
1
2
3
4
5
56
Part No.
DS
DS
DS
DS
DS
1910
1910
1910
1910
1910
12
01
13
53
56
Description
Cable Accelerator
Cable Clutch
Cable Starter (Choke)
Cable Speedometer
Inner cable Speedometer
42A
42B
Drum Br. Disc Br.
1
1
1
1
1
1
1
1
1
1
Remarks
No.
1
2
3
Part No.
JN
JN
JN
39
1812
1812
1812
1942
00
04
02
04
Description
Chain Cover
Chain Cover
Stepped bolt
Bolt
43A
43B
Drum Br. Disc Br.
-----
1
1
2
1
Remarks
For 3 point mtg.

For 3 point mtg.
57
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 43A : CHAIN CASE
Plate No. 44 : HEAD LAMP & FAIRING
22
8
10
9
13
15
12
4
14
10
18
17
19
14
10
10
11
5
5
16
4
20
21
3
5
No.
1
2
3
4
5
58
Part No.
36 DS40
15 1610
39 0711
39 0897
DS 1611
20
69
11
04
64
Description
Case Chain Assly Kit
Rubber Cap
Plain Washer
Bolt
Rubber Strip
43A
43B
Drum Br. Disc Br.
1
1
4
4
2
------
Remarks
Front & Rear side Mtg.
No.
Part No.
Description
44A
44B
Drum Br. Disc Br.
1
2
3
4
5
DS
39
39
CL
DJ
2010
1778
0716
2010
2010
35
02
01
23
72
Head Lamp Housing with Lens

Self Tapping Screw
Pan Head Screw
Lamp 12V 35/35W-HS1
Lamp 12V 5W
1
4
2
1
2
1
4
2
1
2
6
7
8
9
10
39
DS
DF
DL
39
1961
1810
1810
1810
2141
04
66
98
10
24
Hex. Flange Bolt

Wind Shield
Screw SS
Well Nut
Non Metallic Washer
1
1
4
4
9
1
1
4
4
9
11
12
13
14
15
DS
39
35
39
DS
1810
0817
1610
1907
1810
31
15
60
01
45
Flap Cowling
Hex. Flange Nut
Clip Nut
Screw
Fairing mounting upper bracket
1
1
5
3
1
1
1
5
3
1
Remarks
59
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 44 : HEAD LAMP & FAIRING
Plate No. 45 : INDICATOR LIGHT ASSEMBLY
22
8
10
1/2
7
9
13
15
12
14
10
18
5
6
17
19
14
10
10
11
3/4
5
5
16
20
21
44B
Part No.
16
17
18
19
20
DG 1611 21
39 1943 04
DS 1810 29
DS 1810 27
DS 2010 36
Screw
Flange Bolt
Bracket Cowling
Number Plate Bracket
Head Lamp Bulb Clip
2
2
1
1
1
2
2
1
1
1
21
22
DS 2010 39
DS 1810 69
Head lamp Harness Branch

B Monogram
1
1
1
1
60
Description
44A
No.
Drum Br. Disc Br.
Remarks
No.
Part No.
1
2
3
4
5
DJ
DJ
DJ
DJ
GH
2011
2011
2011
2011
2010
48
49
46
47
12
39 1970 15
45A
Description
Indicator Assly FR.
Indicator Assly FR.
Indicator Assly RR.
Indicator Assly RR.
Lamp 12 V - 10W
45B
Drum Br. Disc Br.
LH
RH
LH
RH
Hex. nut with flange
1
1
1
1
4
1
1
1
1
4
Remarks
On Wind shield
61
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 46 : TAIL LAMP ASSLY. / FRONT NO.PLATE
Plate No. 47 : ELECTRICAL EQUIPMENTS
17
6
1
20
2
21
3
1
15
15
15
10
18
22
19
14
13
12
4
5
13
10
Description
46A
46B
Part No.
1
2
3
4
5
DS 2010 08
DS 2010 09
30 2010 06
DD 2010 11
DJ 1810 83
Tail light with Lamp

Lens tail light
Lamp 12 V 21/5 W
Damper
Collar
1
1
1
2
2
1
1
1
2
2
6
7
8
9
10
39
39
DJ
39
DP
0817
1972
1610
1062
1611
15
15
72
04
45
Nut/Flange
Flange Nut
Bracket Rear No. Plate
Bolt flange
Number plate Rear
4
1
1
2
1
4
1
1
2
1
11
12
13
14
15
39
DP
DS
39
DS
1943
1611
1810
1783
2010
04
44
26
01
15
Hex Flanged Bolt

Number plate front
Front No. Plate Mounting Bkt.
Truss Screw (For Front No. Plate)
Reflector Reflex
2
1
1
2
1
2
1
1
2
1
16
17
39 1972 15
JN 1510 09
Flanged Nut
Hose Clamp
2
--
2
1
Drum Br. Disc Br.
Remarks
5
13/14
11
No.
16
62
16
No.
Part No.
Description
47A
47B
Drum Br. Disc Br.
1
2
3
4
5
DS
39
39
DS
39
2010
1507
1956
1611
1942
16
11
04
23
04
Horn LH with Stay

Plain Washer
Flange Bolt
Bracket Battery Arrestor
Flanged Bolt
1
1
1
1
1
1
1
1
1
1
6
7
8
9
10
JN
DS
DS
DS
DH
DS
4022
2010
2010
1910
2010
1611
00
57
29
07
19
06
Wiring Harness
Wiring Harness
Rear Brake Switch
Spring Brake Switch
Grommet Rear Brake Switch
Band Battery II
1
1
1
1
1
1
1
-1
1
1
1
11
12
13
14
15
DS
DS
DS
DS
DS
2010
1611
1611
1611
2010
82
18
05
16
25
Battery 5AH
Base Battery II
Band Battery I
Base Battery I
Assly DC flasher / damper
1
1
1
1
1
1
1
1
1
1
Remarks
For KS
N.I. & N.S.

N.I.
63
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 47 : ELECTRICAL EQUIPMENTS
Plate No. 48 : TOOL KIT

2
17
1
20
2
21
3
7
15
15
10
18
22
19
16
13
5
13/14
16
No.
Part No.
16
17
18
19
20
39
AP
30
30
DS
21
22
DS 2010 23
DS 1611 04
64
2208
2010
2011
2010
2010
04
29
04
85
22
Description
47A
47B
Drum Br. Disc Br.
Mushroom head Screw

Starter Relay /
Fuse box Assly.
Fuse
Cable assly. (Battery to St.Relay)
2
1
1
1
1
2
1
1
1
1
Cable assly. (Battery to Earth)

Battery Arrestor
1
1
1
1
Remarks
No.
Part No.
1
*
*
*
*
DS 2210 02
*
*
*
*
2
DP 2210 24
Description
Tool
Tool
Tool
Tool
Tool
Kit
Driver
Wrench (Box 16 mm)
Wrench (10 X 13)
Wrench (14 X 17)
Tool wrench (27 A/F)

Tool wrench (22 A/F)
Extension Rod
Tool Bag
Band Tool Kit
48A
48B
Drum Br. Disc Br.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
For reference only. Not

serviced separately
65
Brand ID: 001MC631
Brand ID: 001MC631
Plate No. 49 : ACCESSORIES / GRAB HANDLE
KIT LIST
Sr.
Kit Part No. Kit Description
No.
8
6
No.
1
2
3
Part No.
4
5
JN
DS
JN
JN
39
39
6
7
8
39 1681 04
DS 1611 88
39 2214 04
66
2312
1610
2312
2312
1714
2495
02
89
11
00
04
04
Description
49A
49B
Drum Br. Disc Br.
Leg Guard kit

Leg guard Bracket
Sari Guard
Sari Guard
Flange Bolt
Soc. Head Bolt
1
2
-1
2
1
1
2
1
-2
1
Flange Bolt
Grab Handle with foam
Bolt
4
1
4
4
1
4
Remarks
39239121
39128321
36DS1002 Valve Kit
DS101023 Valve Intake

DS101024 Valve Exhaust
1
1
36DS1003 Valve Repair Kit
DS101083
DS101110
DS101111
DH101026
2
2
2
2
36DS1004 Guide Chain Kit
DS101012 Guide chain (Tight)

DS101011 Guide Chain (slack)
1
1
36DJ4008 Ring Set Piston
DH101666 Ring piston top

DH101667 Ring piston second
DH101669 Ring piston oil
1
1
1
36DS1007 Boss Kick Set
DH101185
DH101068
DS101208
DH101320
39204501
1
1
1
1
1
36DS1201 Carb. Vaccum Piston Kit
DS121055 Vaccum Piston Comp.

DS121057 Diaphragm
DS121058 Diaphragm Plate
1
1
1
JN581208 Jet Holder Kit
DS121071 Jet
DS121069 Jet Comp.
DS121067 Needle Jet Holder
1
1
1
JN581207 Idling Screw Set
DS121097
DS121094
DS121095
DS121096
1
1
1
1
10
36DS2101 Seat Damper Kit
DS211004 Damper Seat - I

DS211005 Damper Seat - II
7
2
11
36DS1601 Eng. Mtg.Plate Set
DS161031 Bkt. Engine Hanger LH

DS161128 Bkt. Engine Hanger RH
DS161056 Bkt. RH eng.rear Mounting II
1
1
2
12
36DS1602 Eng. Mtg.Bkt. Set

With Silent Bush
DS161130 Bkt. LH eng.mtg.front Assly.

DS161131 Bkt. RH eng.mtg.front Assly.
1
1
13
36DS1802 Bearing cone kit
DH181025 Bearing cone

DH181026 Bearing race
DH181024 Upper bearing race
1
1
1
14
36DS1801 Holder Handle Set
DS181019 Holder handle

DS181006 Holder handle
2
2
15
36DS1401 Grommet Kit-Side Cover
DS141012 Grommet side cover Front

DS161082 Grommet side cover Rear
2
2
with cover
For Mounting Leg Guard
O Ring (Cover tappet)

O ring
Qty./Kit
36DS1001 Cyl.Head O Ring Kit
5
3
Description
Consisting of Following Parts

Part No.
Retainer valve spring

Spring valve inner
Spring valve outer
Seat valve spring
Spring Kick Starter Arm

Ball steel
Base kick lever
Hex. bolt with flange(N.I.)
Csunk Head Screw
Coil Spring (CO)

Adjust Screw
Adjust Holder
Plain Washer
2
2
67
Brand ID: 001MC631
Brand ID: 001MC631
Amendment Sheet (Parts Added)

Sr.No.
68
Part No.
Description
Amendment Sheet (Parts Deleted)

Qty.
Page No. Fig.No.
Sr.No.
Part No.
Description
Qty.
Page No. Fig.No.
69
Brand ID: 001MC631
Part No.
70
Brand ID: 001MC631
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
71
Brand ID: 001MC631
Part No.
72
Brand ID: 001MC631
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
73
Brand ID: 001MC631
Part No.
74
Brand ID: 001MC631
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
75
Brand ID: 001MC631
Part No.
76
Brand ID: 001MC631
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.
77
Brand ID: 001MC631
Part No.
78
Figure
No.
Page
No.
Part No.
Figure
No.
Page
No.

Discover 135 Part Catalogue

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What is the purpose of the spare parts catalogue?

What is the purpose of the spare parts catalogue?

How should one order spare parts according to the instructions?

How should one order spare parts according to the instructions?

Brand ID: 001MC631

All information contained in this manual is based on the

In a continual effort to improve Performance and Efficiency of the vehicles,

manufactured previously. Contact your authorized Bajaj

Bajaj Auto Limited

DOC. NO.: 71110430

REV. 00, DEC. 07

Brand ID: 001MC631

Brand ID: 001MC631

Instructions for using the Catalogue

Cover Cylinder Head

Rider Foot rest

Rear Brake Pedal

Tail Lamp Assly./Front No. Plate

Brand ID: 001MC631

Brand ID: 001MC631

GEAR CHANGE MECHANISM

Brand ID: 001MC631

Brand ID: 001MC631

PLATE NO. : 14A

Brand ID: 001MC631

Brand ID: 001MC631

PLATE NO. : 25A

PLATE NO. : 31A

Brand ID: 001MC631

Brand ID: 001MC631

PLATE NO. : 43A

Brand ID: 001MC631

Brand ID: 001MC631

Plate No. 1 : COVER CYLINDER HEAD

Drum Br. Disc Br.

Head Cylinder with Cover

Dommed Cap Nut

Ref. Page No. 67

: Front Wheel Direction

Brand ID: 001MC631

Brand ID: 001MC631

Plate No. 2 : CYLINDER HEAD

Plate No. 3 : VALVE

Head Cylinder with Cover

O Ring (Intake Pipe)

: Front Wheel Direction

Drum Br. Disc Br.

Drum Br. Disc Br.

Rocker Arm Shaft - Intake

Ref. Page No. 67

Ref. Page No. 67

: Front Wheel Direction

Brand ID: 001MC631

Brand ID: 001MC631

Plate No. 4 : CAMSHAFT / TENSIONER

Plate No. 5 : CYLINDER AND PISTON

Special camshaft washer

Cam chain Tensioner pivot Bolt