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    Cemont 130

    Uploaded by

    Sebastian Ruiz Peralta
    The document provides repair instructions for MMA welding units. It includes: 1. General cleaning and visual inspection steps to check components for cracks, burns or other damage. 2. Instructions to check main components like diodes and resistors for shorts using an ohmmeter. 3. Procedures to test generator operation using an oscilloscope and voltmeter to check for proper waveforms and voltages. 4. Final testing steps like short circuit and load tests to verify current levels and safety. Replacements parts are also listed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Cemont 130

    Uploaded by

    Sebastian Ruiz Peralta
    490 views10 pages
    The document provides repair instructions for MMA welding units. It includes: 1. General cleaning and visual inspection steps to check components for cracks, burns or other damage. 2. Instructions to check main components like diodes and resistors for shorts using an ohmmeter. 3. Procedures to test generator operation using an oscilloscope and voltmeter to check for proper waveforms and voltages. 4. Final testing steps like short circuit and load tests to verify current levels and safety. Replacements parts are also listed.

    Original Description:

    soldadora cemont 130

    Original Title

    cemont 130

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    © © All Rights Reserved

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    The document provides repair instructions for MMA welding units. It includes: 1. General cleaning and visual inspection steps to check components for cracks, burns or other damage. 2. Instructions to check main components like diodes and resistors for shorts using an ohmmeter. 3. Procedures to test generator operation using an oscilloscope and voltmeter to check for proper waveforms and voltages. 4. Final testing steps like short circuit and load tests to verify current levels and safety. Replacements parts are also listed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    490 views10 pages

    Cemont 130

    Uploaded by

    Sebastian Ruiz Peralta
    The document provides repair instructions for MMA welding units. It includes: 1. General cleaning and visual inspection steps to check components for cracks, burns or other damage. 2. Instructions to check main components like diodes and resistors for shorts using an ohmmeter. 3. Procedures to test generator operation using an oscilloscope and voltmeter to check for proper waveforms and voltages. 4. Final testing steps like short circuit and load tests to verify current levels and safety. Replacements parts are also listed.

    Copyright:

    © All Rights Reserved
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    You are on page 1of 10

    Language: English

    MMA UNITS
    125-130A

    Date Creation: Jan. 2005


    Rev.: 00

    Service Manual

    1105

    INVERTERS MMA 130A

    1.0 REPAIR INSTRUCTIONS

    2. Check on all the harnesses the insulation of


    the cables and the state at the connection
    points.

    1.1 GENERAL CLEANING


    Remove the machine shell and clean carefully
    with compressed air.
    1.2 MACHINE: VISUAL INSPECTION
    1. Check the general conditions of the electronic
    circuit ref. 1, particularly:
    the varistor (RV1) (fig. 1) if it presents bursting marks

    1.3 CHECK OF THE MAIN COMPONENTS WITH


    TESTER (OHMMETER) ON THE CIRCUIT
    REF. 1
    1. Check for the presence of short circuits on the
    rectifier bridge (VD1) and the correct value of
    the power resistance (R14) (fig. 3).

    R14

    the state of the levelling condensers C32


    and C33 (fig. 2) check if there are swellings
    or breaks on the container

    RV1

    VB1

    FIG.3
    RIF. 1

    FIG. 1 REF. 1

    1. IGBT of the primary circuit and diodes of recycle: test points G-C, G-E, C-E of components 1
    and 2; points A-K of components 3 and 4 (fig.
    4).

    1
    3

    C32
    2
    4

    C33

    FIG. 2 REF. 1

    check for the presence of cracks or breaks


    on the welds of the following components:
    transformer T1
    impedance L2
    the presence of burn tracks or electric discharge marks on the printed circuit
    In case of faults, replace the electronic circuit ref. 1

    1105

    FIG. 4 RIF. 1

    2. Diodes of the secondary circuit: check points


    1-K of diodes VD1 and VD2 (fig. 5).
    If there are short circuits or faults during these
    tests, replace the electronic circuit.

    Pag. 3

    INVERTERS MMA 130A

    VD1

    VD2

    FIG. 5 REF. 1

    1.4 CHECK OF GENERATOR OPERATION


    WITH OSCILLOSCOPE AND VOLTMETER

    FIG. 8 REF. 1

    2. Disconnect the feeder; set the oscilloscope


    with a range of 1V/Div and connect the probe
    X100 between points M and P (fig. 9); connect
    the machine to the power supply, switch it on:

    1. Connect a feeder on the zener V13 with GND


    on the anode and supply with approx. 15Vdc;
    set the oscilloscope on a time base of 5 uS
    and a range of 0.5 V/Div with probe x10 and
    verify:
    the presence between points: E (GND) - A
    (probe) and F (GND) - B (probe) (fig. 6) of
    the waveform shown in fig. 7: if the waveform differs from the one in the figure or it is
    not present, the electronic circuit is broken.
    Solution: board replacement ref. 1.
    A

    E
    FIG.8 RIF. 1

    the motor fan starts up, and after approx. 2


    seconds a wave will appear as in fig. 9.

    FIG. 7 REF. 1

    FIG. 9 REF.1

    1105

    Pag. 5

    INVERTERS MMA 130A

    check with a voltmeter that the output voltage is approx. 47Vdc (see test specification
    point 2).
    If the wave form does not appear or the output voltage is not correct, replace the electronic circuit ref. 1
    Carry out the final test after the repair.

    U
    T

    2.0 FINAL TEST


    1. Carry out the safety test according to our operative instruction N. SLL12, before proceeding,
    act as follows:

    FIG. 10 RIF. 1

    on the electronic board (ref. 1) short-circuit


    points U, T and a rheophore of the primary
    circuit of the transformer (fig. 10)

    PRIMARY CIRCUIT
    OF THE TRASF.

    switch on
    short-circuit the feeder plug
    short-circuit the output dinse..
    After the test remove all the short circuits and switch
    off.
    2. Connect the generator to the power supply
    (230 Vac), switch it on and check if the voltage
    of the outputs is 47 Vdc (+/- 5%): switch off the
    generator.
    3. Connect the generator to the resistive load: the
    load must be regulated so that the voltage on
    the load, with maximum current, is between
    20V and 23V. Apply oscilloscope probe as in
    fig. 8
    4. Set the regulation knob to the centre of the
    dial, switch on the generator, turn the knob to
    the maximum welding current and read with
    the amperometer the maximum current indicated on the technical table with +/- 5% tolerance. You will see on the oscilloscope a
    waveform as in fig. 11.
    5. If the current readings differ, use the trimmer T
    (fig. 13) to obtain the correct current value.

    FIG. 11 REF. 1

    6. Short-circuit the load and verify that after 1,5


    sec. the current descends to approx. 25A.
    7. Regulate the resistive load to measure the
    minimum current (5A - 20V), set the minimum
    current on the frontal panel and check with the
    amperometer that there is a value near than
    the one indicated on the technical table.

    FIG. 12 REF. 1

    8. Disconnect the probe, switch off the generator


    and with the load to the maximum current, let
    the machine work at the greatest capacity.
    9. Carry out MMA welding tests at maximum current (one electrode)

    1105

    Pag. 7

    LISTA PEZZI DI RICAMBIO - SPARE PARTS LIST - PICES DTACHES - ERSATZTEILLISTE - LISTA DE LAS PIEZAS DE RECAMBIO

    06
    05

    11 09
    56
    12

    08 72 14

    01

    SAXO 1300
    R.

    COD.

    01
    05
    06

    DESCRIZIONE

    DESCRIPTION

    DESCRIPTION

    BESCHREIBUNG

    DESCRIPCIN

    W000050018

    CIRCUITO ELETTRONICO CE 22599

    CIRCUIT BOARD CE
    22599

    CIRCUIT LECTRONIQUE CE 22599

    STEUERPLATINE CE
    22599

    CIRCUITO ELECTRNICO CE 22599

    W000050019

    POTENZIOMETRO

    POTENTIOMETER

    POTENTIOMTRE

    POTENTIOMETER

    W000050028

    AGGANCIO CINGHIA

    STRAP ATTACHMENT

    ANNEAU ACC. DE LA
    SANGLE
    CBLE D'ALIMENTATION

    RIEMENKUPPLUNG
    NETZKABEL

    POTENCIMETRO
    ENGANCE DE LA CORREA
    CABLE DE ALIMENTACIN

    08

    W000050020

    CAVO ALIMENTAZIONE

    POWER CABLE

    09

    W000050021

    PRESSACAVO

    CABLE CLAMP

    SERRE-CABLE

    KABELSCHELLE

    PRENSACABLE

    11

    W000050022

    INTERRUTTORE

    SWITCH

    INTERRUPTEUR

    SCHALTER

    INTERRUPTOR
    RACOR DE SALIDA

    12

    W000050023

    RACCORDO USCITA

    OUTLET CONNECTOR

    RACCORD SORTIE

    AUSGANGSANSCHLUSS

    14

    W000050026

    MOTOVENTILATORE

    ELECTRIC FAN

    MOTOVENTILATEUR

    MOTORLFTER

    VEN. ELCTRICO

    --

    W000050029

    CINGHIA NYLON

    NYLON STRAP

    COURROIE NYLON

    NYLONRIEMEN

    CORREA DE NYLON

    56

    W000050025

    MANOPOLA

    KNOB

    BOUTON

    DREHKNOPF

    PERILLA

    56

    W000050024

    CAPPUCCIO

    HOOD

    CAPUCHON

    KAPPE

    CAPUCHN

    72

    W000050027

    SUPPORTO SCHEDA

    SUPPORT

    SUPPORT

    AUFHANGUNG

    SUPORTE

    1105

    SAXO 1300

    SCHEMA ELETTRICO - WIRING DIAGRAM - SCHMA LECTRIQUE - STROMLAUFPLAN - ESQUEMA ELCTRICO

    1105

    TAV. 2

    R37

    V26

    2
    3

    RB1

    R35

    E3

    RB2

    V17

    V29

    R34

    R41

    V27

    R36

    V21

    R29

    R28

    VM3

    C25

    2
    3

    R38

    V24

    VM4

    R32

    V18

    VM2

    R27

    R39

    V25

    V19

    TA1

    XTA2

    RTH1

    ISOLANTE PRESSPAN

    V20

    VM1

    E2

    E6

    V23

    R31

    C19

    XTA1

    E1+E5

    VB1

    T1

    VD1
    A

    E8

    E7

    R16

    V16

    C7

    C17

    C16

    M1

    AIR FLOW

    C12

    XP2

    L1

    C11

    C9

    R23
    R25

    R24

    E4

    XP4 XP3

    V3

    V2

    R3
    R4

    V6

    XPE1

    R2

    C6

    VD2

    R33

    C2

    RP2

    2
    1

    L4

    TI1

    V1

    C10

    VD3

    C22

    XP7

    C15

    R8

    XP8

    V4

    R10
    V9
    V10

    X1

    R12

    XPE2

    XP10

    XP9

    C5

    C3

    R18
    R19

    XP1

    R26

    R1

    V13

    V7
    V11

    C13
    R20

    K1
    U1
    V14
    V15

    V5
    1
    2

    C14

    R17
    V12

    R21
    R22
    C18

    R13
    R14
    R15
    L2

    L3

    5
    V8

    RTH2

    R30

    C20

    R5
    C4
    R6
    R7
    1

    C24

    1105
    3

    C1

    VH1

    21min
    23max

    RP1

    CIRCUITO ELETTRONICO - ELECTRONIC CIRCUIT - CIRCUIT LECTRONIQUE - ELEKTRONIKSCHALTUNG - CIRCUITO ELECTRNICO


    RIF.01 - CE 22599 - COD. 800022599

    2
    1

    TAV. 3 A

    CIRCUITO ELETTRONICO - ELECTRONIC CIRCUIT - CIRCUIT LECTRONIQUE - ELEKTRONIKSCHALTUNG - CIRCUITO ELECTRNICO


    RIF. 01 - CE 22599 - COD. 800022599

    1105

    TAV. 3 B

    R17

    R16

    R15

    R14

    R13

    R12

    R11
    C9

    C4

    C3

    R10
    C8

    R18

    R9

    C2

    R8

    R7

    R6

    R5

    C1

    V5

    V6

    V10

    V11

    R32

    R31

    R30

    R29

    R27

    R28

    N1

    R19
    C19

    C10
    C18

    R26

    R25

    C17

    R24

    C15

    C16

    C14

    R23

    R22

    C13

    R21

    C12

    V9

    R20

    C11

    U1

    C6

    V8

    V12

    X1
    1

    1105

    C5

    V4

    V7

    C20

    C7

    V3

    V2

    R4

    R3

    R2

    V1

    R1

    CIRCUITO ELETTRONICO - ELECTRONIC CIRCUIT - CIRCUIT LECTRONIQUE - ELEKTRONIKSCHALTUNG - CIRCUITO ELECTRNICO


    RIF. 1 - CE 22597 - COD. 800022597

    23

    25

    TAV. 3 C

    CIRCUITO ELETTRONICO - ELECTRONIC CIRCUIT - CIRCUIT LECTRONIQUE - ELEKTRONIKSCHALTUNG - CIRCUITO ELECTRNICO


    COLT 1300 - RIF. 1 - CE 22597 - COD. 800022597

    1105

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