Heat Transfer Final Project

ENGR430HeatTransfer
FINALPROJECT
Fall2010
Submittedby
SunitPradhan
DateSubmitted:12/06/2010
EngineeringDepartment
McNeeseStateUniversity
Question1:Findthetypeofheatexchangerfromfig816
Thetypeoftheheatexchangerfromfig.816is,
NEN
N=ChannelIntegralwithtubesheetandremovalcover
E=Onepassshell
N=FixedtubesheetlikeNstationaryhead
Question2:CalculatetheLMTDbytheequationandalsobyusingFig81Fig85
TheLogMeanTemperatureDifferenceoftheheatexchangerfromthegivenSpecification
sheet,Fig812is,
Where,
Th1=91.7C,Th2=37.8C,Tc1=51.1C,Tc2=15.8C
Now,
(T h2 T c 2)(T h 1T c1 )
( T h2 T c 2 )
TM=
ln [
]
( T h1T c 1 )
( 37.815.6 )(91.751.1)
( 37.815.6 )
TM=
ln [
]
( 91.751.1 )
TM=30.4
C
ByusingFig81,
GTTD=91.751.1=40.6C
LTTD=37.815.6=22.2C
Fromfig81
LMTD=30.4C
Again,
T1=91.7C,T2=37.8C,t1=51.1C,t2=15.8C
T 1T 2
R= t 2t 1 =1.518
t 2t 1
P= T 1t 2 =0.466
FromFigure85
F=0.98
CMTD=(F)*(LMTD)=(0.98)*(30.4)
CMTD==29.4
C
Question3:Assumetheoverallheattransfercoefficientin(W/m2K)fromFig86
Theoverallheattransfercoefficientofoilwithoilfromfigure86is
U=
450+570
U=510W/m2K
Question4:Calculatethesurfaceareain(m2)
Thesurfaceareaoftheheatexchanger:
Weknow,
TotalHeatExchangedgiveninthespecificationsheet,Fig812,
q=7.327Mw
TM=
30.4 +32.1
=31.25C
2
q=UAFTM
(7.327*106)=(510)*A*(0.98)*(31.25)
A=470.1m
Question5:Calculatethenumberoftubesandcomparewiththestandardtube
layoutshowninFig814
470.1
A
No.oftubes= DL = ( 3.14 )( 0.019 )( 9)
No.oftubes=875
Fromfigure8.14,
No.oftubes=784
Question6:Usethenewnumberoftubestoconfirmtheratingandfindthenew
areain(m2)andactualheatraterequiredin(W/m2K)
Thenewareafornewnumberoftubesis,
GivenDiameteroftubeinspecificationsheetfig812=0.1905m
Lengthoftubeinspecificationfig812=9m
A=nDL=(784)*(3.14)*(0.01905)*(9)
A=422m2
ActualHeattransferrequired:
UactualAnew=UoldAold
( 510 )( 470.1)
Uactual=
422
Uactual=568.1W/m2K
Question7:CalculateG(massvelocity=m/Ac)in(kg/m2s)andReforthetubeside
ForTubeside
G(massvelocity)=
Mass Flow Rate

Ac
MassFlowrate=295225kg/h=82kg/sfromspecificationsheet
2
di
Ac=n 4
di=do2t=0.019052*(1.65*103)=0.015748m
2
(0.015748)
Ac=(784)*(3.14)*
4
=0.1527m2
82
G(massvelocity)= 0.1527
G(massvelocity)=537kg/m2s
Theviscosityoftheliquidgiveninspecificationsheetis =0.21*103
( 0.015748 )( 537)
Di G
Re= =
(0.21103)
Re=40272.8
Question8:WiththerelationsshowninFig87andthevaluesshowninFig88,
calculatetheresistancetotubesideheattransferin(m2K/W)
Fromrelationshowninfigure87andthevaluesshowninfigure88,theresistanceto
tubesideheattransferwillbe
u2
1
f=( u0.47
K2
K1
C p1
C p2
G1
( G 2
Di 2
Di 1
0.67

Thecorrespondingvaluefor u2 , K 2 , C p 2 , G2 , D i 2 aretakenfromthegiven
specificationsheetFig812
0.136
0.135
2.09
2.51
0.21
903
f=( 0.726
( 537
0.47
15.7
12.6
0.67

f=(0.5582)*(1.0049)*(0.9413)*(1.5153)*(1.0449)
f=0.835
r2t=fxr1=0.835x0.00067
4
r2t=5.59x10m
2K/W
Question9:CalculateG(massvelocity=m/Ac)in(kg/m2s)andRefortheshell
side.ForG,usethenetfreeflowareafromFig814
Forshellside,
NetfreeflowareaforshellsideisgivenasAc=0.1012m2
Forthemassvelocity(G)oftheshellside,
Mass Flow Rate
G(massvelocity)=
Ac
Massflowrategiveninthespecificationtable,i.e.215784kg/h
Massflowrate=215784kg/h=59.94kg/s
59.94
G(massvelocity)= 0.1012
G(massvelocity)=592.29kg/m2s
Re=
( 0.01905 )( 592.29)
D oG
=
(0.34103 )
Re=33185.67
calculatetheresistancetoshellsideheattransferin(m2K/W)
Fromrelationshowninfigure87andthevaluesshowninfigure88,theresistanceto
shellsideheattransferwillbe
u2
1
f=( u0.27
K1
K2
C p1
C p2
G1
( G 2
Do 2
Do 1
0.67

Thecorrespondingvaluefor u2 , K 2 , C p 2 , G2 , D o 2 aretakenfromthegiven
specificationsheetFig812
0.132
0.133
2.33
2.27
0.34
646.4
f=( 0.549
( 592.29
0.27
19
15.9
0.67

f=(0.8786)*(0.9949)*(1.0086)*(1.0538)*(1.0738)
f=0.9976
r2s=fxr1=(0.9976)(0.00049)
4
r2s=4.89x10m
2K/W
2
Question11:Calculatethetubemetalresistancein m K /W .Getkin(W/mK)
fromFig819
Fromfigure819thetubemetalresistanceis:
t
K
( 1000 ) ( m)( Di)
rm= ( wall )(D )
o
Where,Km=51,twall=1.65mm=1.65x103m, Do=19mm,
Now,
Di=15.7mm
(1.65)(19)
rm= ( 1000 )(51)(15.7) *103
rm=3.91x108W/mK
Question12:Calculatethetotalresistanceincludingthefoulingresistancesin
W /m
(m2K/W)andtheoverallheattransferratein
)
TheTotalresistanceincludingthefoulingresistanceis:
r=rfs+rft+rm+r2s+r2t
Thevalueofrfsandrftaregiveninthespecificationsheetfig812
So,
r=0.00018+0.00035+(3.91x108)+0.000559+0.000489
r=1.57803x103W/m2K
r=0.0015780W/m2K
Theoverallheattransferrateis:
1
U= r
U= 0.0016171
U=633.7W/m2K
Question13:Comparetheheattransferratecalculatedtotheactualrateinstep7
TheactualHeattransferrateis:
Uactual=568.1W/m2K
Ucalculated=633..7W/m2K
Thisisabitoffthanactualheattransferrateandhaveerror%of11%.
calculatethetubeandtheshellsidepressuredropsin(kPa)
Fortubeside,
Fromtherelationsshowninfig87andthevaluesshowninfig88,thepressuredropof
tubesideis:
G2
u2
G1
f=( u 10.2
Di 1
Di 2
N P2
1
L ) N P 1 ) 2 )
2
L1
Thecorrespondingvaluefor u2 , G2 , D i 2 , L2 , N P 2 ,2 aretakenfromthe
givenspecificationsheetFig812
12.6
537
15.7
0.21
1
751
903
0.726
f=(
9 ) 1 ) 614 )
0.2
6.10
f=(0.7802)*(0.3923)*(0.7680)*(1.4754)*(1)*(1.223)
f=0.4241
P2=fxP1
P2=(0.4241)*(8.34)
P2=3.53Kpa
Forshellside,
Fromtherelationsshowninfig87andthevaluesshowninfig88,thepressure
dropofshellsideis:
G2
u2
G1
f=( u 10.2
0.34
0.549
f=(
0.16
1
2
( )
SP2
S P 1 )
592.29
1
646.4
750
(
)
660 1 )
f=(0.9262)*(0.8514)*(1.1363)
f=0.8960
P2=fxP1
P2=(0.6939)*(1.7)
P2=1.52Kpa

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ENGR430HeatTransfer

Mass Flow Rate

rm= ( 1000 )(51)(15.7) *103

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