Generator and Generator Transformers Protection
Generator and Generator Transformers Protection
Generator and Generator Transformers Protection
PROTECTION
General
1.1
1.2
Generators are designed to run at high load factor for a large number of years and permit certain incidences of
abnormal working conditions. The machine and its auxiliaries are supervised by monitoring devices to keep the
incidences of abnormal working conditions down to a minimum. Despite the monitoring, electrical and
mechanical faults may occur, and the generators must be provided with protective relays, which, in case of a
fault, quickly initiate a disconnection of the machine from the system and, if necessary, initiate a complete
shutdown of the machine.
Recommendations contained herein for electrical protective system of generator and generator transformer are
intended to be used for generators of 10 MVA and above. It describes requirements of various protections,
special comments to help in determining applications of these for units of various types and sizes, setting
criteria and tripping principles.
The protection requirements of machine used in pumped storage schemes need further attention and the
recommendations given below do not cover these details.
1.2.1
Generator can be connected to the primary transmission system in the following two ways:
I.
Unit Scheme
In this scheme no switchgear is provided between the generator and generator transformer which
are treated as a unit; a unit transformer is trapped off the interconnection for the supply of power to
auxiliary plant.
II.
Generator Circuit Breakers Scheme
In this scheme, a generator circuit breaker is provided between the generator and generater
transformer.
1.3
In view of generator unit being a complex system, various electrical hazards require consideration. These are
given below:
a. Stator insulation failure
b. Overvoltage
c. Rotor faults
d. Loss of synchronism
e. Over/under frequency
f. Overload
g. Unbalanced loading
h. Loss of excitation
i.
Reverse power protection
j.
Inadvertent energisation of generator
1.4
Following are the various protections recommended for the generator and generator transformer protection.
Type of Fault
GENERATOR STATOR
Short circuits
Asymmetry
Stator overload
Device No.
Protection Functions
Generator differential
Overall differential
Minimum impedance(or alternatively
over current/under voltage)
Negative sequence
Overload
64 G1
64 G2
40 G
98 G
32 G/37 G
Loss of excitation
Out of step
Monitoring
Blade fatigue
Inter turn fault
Mag.circuits
Higher voltage
Accidental energisation
Monitoring
GENERATOR ROTOR
Rotor ground
GENERATOR TRANSFORMER
Short circuits
Ground fault
Overhang
UNIT AUXILIARY TRANSFORMER
Short circuit
Ground fault
81 G
59 G/87 GT
99 G
59 G
27/50 G
60 G
64 F
87 GT
51 GT
87 T
51 NGT
87 NT
87 HV
Overall differential
Overcurrent
Transformer differential
Earth fault overcurrent
Restricted earth fault
HV winding cum overhang differential
87 UAT
51 UAT
51 UAT
64 UAT
Transformer differential
Overcurrent
Residual overcurrent
Restricted earth fault
The transformers guards like Buchholtz protection, winding temperature high, oil temperature high, etc. are also
important and shall be provided as per transformer manufacturers recommendations.
1.5
Recommendations regarding selection of the generator protections for units of different types and sizes are
summarized in the table given below:
Functions
differential
95% stator E/F
100% stator E/F
Interturn faults
Backup
impedance
Voltage
controlled O/C
Negative
sequence
Field Failure
Reverse power
Pole slipping
overload
overvoltage
Under frequency
Dead machine
Rotar earth fault
overfluxing
Steam
Small(<1
0 MVA)
Y
Y
N
Y
N
Gas
Medium(<10100 MVA)
Y
Y
Y/N
Y
Y
Turbines
Large(>100
MVA)
Y
Y
Y
Y
Y
Hydro
Small(<10
MVA)
Y
Y
N
Y
N
Turbines
Medium(<10100 MVA)
Y
Y
Y/N
Y
Y
Large(>100
MVA)
Y
Y
Y
Y
Y
Y
Y
N
N
Y
Y
N
Y
N
Y
Y
N
N
Y
Y
N
Y
Y
Y
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
N
Y
Y
Y
N
Y
N
Y
Y
N
Y
Y
Y
N
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
2. Detailed requirements
2.1 Generator stator
2.1.1
Generator differential protection(87 G)
This is a unit type protection, instantaneous in operation, covering the stator winding for phase to phase
faults.
The generator differential relay is not sensitive to phase earth faults due to high neutral earthing
resistance arrangement.
As this protection operates for generator internal faults, opening the generator breaker in class-A
eliminates the system in-feed to the fault(if the unit is synchronized).
For all machines of ratings 10 MVA and above, this protection shall be provided.
Requirements :
i)
ii)
iii)
iv)
v)
vi)
2.1.2
iv)
v)
vi)
vii)
viii)
2.1.3
Setting recommendations
The impedance relay shall have reach setting to cover the longest HV outgoing line or 70% of rated
generator load impedance
-
i)
ii)
iii)
iv)
v)
vi)
Have a trip unit with a variable time current characteristic matching with the generator
I2 t
characteristic
Setting recommendations
The relay should be set to the NPS capacity of the generator. The NPS capability of the machines
varies considerably from one machine to another and no required settings are thus suggested.
Alarm unit shall be set at 50% of continuous withstand capability value of the machine and time delay
for alarm can be = 3 seconds.
2.1.5
2.1.6
i)
Be single pole type
ii)
Be of definite time over-current type
iii)
Have a continuously adjustable setting range of 50-200%
iv)
Have a drop-off/pick-up ratio greater than 95%
v)
Have an adjustable time setting range of 2.5 to 25 seconds
Generator stator earth fault protection
The high neutral earthling resistance arrangement limits the generator earth fault current to less than 10
amperes, therefore minimizing damage to the core lamination. Although a single phase earth fault is not
critical, it requires clearance within a short time, due to the following:
-
It may develop into a phase to phase fault (due to presence of ionized air)
If a second earth fault occurs the current is no longer limited by the earthing resistor
Fire may result from the earth arc
Two different types of stator earth fault relays are recommended both installed in the secondary circuit
of the generator.
2.1.6.1 0-95% stator earth fault protection (64 G1)
This protection zone is limited to approximately 95% of the stator winding due to the danger of false
tripping. This shall be voltage relay monitoring the voltage developed across the earthing resistor by the
neutral return current. This is normally in the back up protection. It also covers the generator bus, low
voltage winding of the unit transformer and the high voltage winding of the UAT. When connected to
open delta winding of generation PT, the protection shall be blocked for PT fuse failure.
For faults within 10% of the generator neutral, the resulting current is not enough to operate the relay.
For all machines of ratings 10 MVA and above this shall be provided.
Requirements:
i)
ii)
iii)
iv)
v)
Setting recommendations
Pick-up voltage of the relay = 5% of maximum neutral voltage
Time delay 0.3-0.5 seconds
2.1.6.2 100% stator earth fault protection (64 G2)
This protects the whole stator winding and the generator neutral. The relay generally operates on the
principle of low frequency signal injection into the secondary of the earthing transformer, detecting the
corresponding current if an earth fault occurs. The relay is set in terms of insulation resistance. This is
normally in the main protection.
Alternatively, a protection based on change in magnitude/distribution of 3rd harmonic voltage caused by
an earth fault is used. When provided, this shall have voltage check or current check unit as applicable,
to prevent faulty operation of the relay at generator stand still or during the machine running down
period.
For machines above 100 MVA the protection shall always be provided. For machines of smaller sizes
the option is left to the utility depending upon the importance of the machine. For machines of 200 MVA
and above low frequency current injection based relays are recommended.
Where 95-100% relay is separately available, this may be connected for alarm and operator can take
the machine out.
Requirements:
i)
ii)
iii)
iv)
v)
vi)
Setting recommendations
100% stator earth fault relay (injection principle)
Pick up level of the relay = 500 ohms
2.1.7
Setting
0.45 V
Time delay
2.0 sec
Voltage check unit
80% of rated voltage
Current check unit
20% of rated current
Loss of excitation protection (40 G)
A complete loss of excitation may occur as a result of unintentional opening of the field breaker, an open
circuit or a short circuit of the main field or a fault in AVR.
When a generator with sufficient active load loses the field current it goes out of synchronism and starts
to run on asynchronously at a speed higher than the system absorbing reactive power for the excitation
from the system. Under these conditions the stator end regions and part od the rotor get over heated.
This is recommended for machines of all sizes above 10 MVA.
Requirements:
i)
ii)
iii)
Have mho characteristic lying in the 3rd and 4th quadrant of impedance diagram with adjustable
reach and offset. Alternatively, this protection shall be based on directional current unit with
setting range to match generator capability curve.
Shall have an under voltage relay and/or over current relay as an additional check.
Shall have timer with adjustable range of 1-10 seconds to distinguish loss of excitation from
power swings.
Setting recommendations
i)
2.1.8
This is recommended for machines of 100 MVA and above. For hydro machines utilities can decide
depending on machine parameter.
Requirements
i)
ii)
Shall be capable of detecting a power swing which can lead to instability in addition to being able to
detect an actual pole slip
By varying size of the characteristic it shall be possible to ensure that a trip command is given to
the circuit breakers in such a way that seperation of poles occurs at a controlled angle at any time.
Setting requirements
i)
If the source of oscillation lies within a generator/transformer unit, the machine has to be isolated
from the network after the first slip
Forward reach of relay characteristics shall cover generator/generator transformer. Tripping in this zone shall
be in the first pole slip. The reach of this zone is = 0.7 XT
ii)
2.1.9
If the source of oscillation lies outside the unit in the network, the generator should not be switched
off or atleast not until several pole slips have occurred.
Low forward power/reverse power interlock relays (32 G/37 G)
The low forward power interlock is recommended for thermal machines and reverse power protection
may be used for hydro machines to protect against motoring.
When the steam flow through turbine is interrupted by closing the ESVs or the governor valves, the
remaining energy stored in the set is delivered to the system and the machine enters into a motoring
condition drawing power from the system to supply its losses while keeping the turbo alternator shaft at
synchronous speed.
The low forward power relay detects that the unitis motoring and must therefore be
shutdown
Tripping for mechanical faults and abnormal conditions
For faults in the turbine or boiler, the turbine protection closes the ESVs. For abnormal conditions, the
generator protection closes the ESVs. When the generator develops low forward power, the relay after a
short time delay trips the generator breaker.
A protection field suppression signal may also be required if the AVR does not have a built-in facility to
reduce the generator field current as the speed decreases, to avoid overfluxing conditions.
Requirements
i)
ii)
iii)
iv)
v)
vi)
Setting recommendations:
2.1.10
Ensures that the generating unit is separated from the network at a present value of
frequency that is less than the final stage of system load shedding.
Prevents the AVR from exciting the machine at reduced speeds when some protective
relays may not perform at all
Prevent over fluxing of the generator. The over fluxing relay is used to protect against
small over fluxing for long periods while the over voltage and under frequency relays als
protect against large over fluxing for short times
The stator under frequency relay measures the frequency of the stator terminal voltage.
Though under frequency tripping is recommended by turbine manufactures, care should be taken by grid
operating personnel in ensuring that machines are not run at lower frequencies and instead resort to means
like load shedding in the event of overload.
Requirements:
i)
ii)
iii)
iv)
Setting recommendations:
-
Setting recommendations
Over current relay shall be set to maximum unbalanced current in case of external fault.
Time delay 0.2 0.4 seconds
2.1.12
From the fundamental equation V = 4.44 x f x n x , the level of flux is proportional to the ratio of
terminal voltage to frequency (v/f). This ratio is monitored by the protective relay.
An over fluxing condition is more likely to occur while the generator is separated from the system and
the speed is allowed to drop, but it can also happen with the machine on load if the tap changer of the
generator transformer (HV side) is on a low tap position and the excitation of the generator is manually
increased. In this case the increased generator terminal voltage may cause over fluxing tripping at
nominal frequency.
The over fluxing protection operates with a time delay after which the tripping functions are executed.
This protection must be provided for generator-transformer of size 10 MVA and above.
Requirements:
i)
ii)
iii)
iv)
v)
Setting recommendations:
The over fluxing capability of the transformer must be checked and the characteristic matched
accordingly for both alarm and trip.
2.1.13