INETEC
INETEC
INETEC
RUSSIA
FINLAND
ARMENIA
SLOVAKIA
SLOVENIA
SPAIN
CROATIA
USA
HUNGARY
UKRAINE
BULGARIA
BRASIL
ROMANIA
CHINA
TAIWAN
TABLE OF CONTENTS
II
III
6.
8.
10.
12.
ABOUT US
OUR VALUES
PERSONNEL
QUALITY SAFETY ENVIRONMENTAL MANAGEMENT SYSTEM
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16.
18.
20.
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26.
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36.
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AREAS OF ACTIVITY
I PRODUCTS
1. ROBOTICS
1.1. REACTOR PRESSURE VESSEL
LANCER
TARGET
RAPTOR
1.2. REACTOR PRESSURE VESSEL HEAD
ARCHER
TRACER
1.3. STEAM GENERATOR
FORERUNNER
CASTOR
1.4. BALANCE OF PLANT
USHER
IV
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64.
66.
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70.
VI
2. SCANNERS
EAGLE
SCOUT
CONDOR
ARGUS
3. CONTROLLERS
ABET
PORTER
4. SOFTWARE
4.1. EDDYONE SOFTWARE PACKAGE
EDDYONE CONTROL
EDDYONE ACQUISITION
EDDYONE ANALYSIS
EDDYONE AUTOMATED
EDDYONE MANAGEMENT
EDDYONE VISION
EDDYONE PLUGGING
VII
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110.
114.
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122.
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125.
126.
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128.
132.
136.
140.
140.
2. FOSSIL
3. OTHER APPLICATIONS
III REPAIRS
1. REACTOR PRESSURE VESSEL
2. REACTOR PRESSURE VESSEL HEAD
3. STEAM GENERATOR
IV ENGENEERING
1. PROBABILISTIC SAFETY ANALYSIS
2. RISKINFORMED IN-SERVICE INSPECTION
3. STEAM GENERATOR INTEGRITY ASSESSMENT
4. PLANT LIFE MANAGEMENT
V TRAINING
VI QUALITY ASSURANCE AND QUALITY CONTROL
VII CONSULTING
WHY INETEC?
CONTACT INFORMATION
ABOUT US
For more than twenty years, INETEC has been a name synonymous with technological and service excellence in nuclear industry. We have
gained international acclaim for developing technologies for nuclear power plant examination and repair, inspection and repair services, as well
as various engineering studies that we conduct as our regular scope of activities. In doing so, we are active in permanent programs of research,
development, design, construction and fabrication of equipment, tools, plugs and probes, including software and instruments for non-destructive
examination. We offer a range of products and services meeting the highest standards such as ISO 9001, ISO 14001, OHSAS 18001, ISO/IEC
17025 etc.
In addition to this, in 1991 we established the INETEC NDE School and Training Center. Their purpose is to train, educate, qualify and certify
people in line with the requirements of SNT-TC-1A, CP-189 and eddy current method (QDA) in accordance with EPRI Guidelines.
Also, in cooperation with the International Atomic Energy Agency we have taken part in projects, educational and training programs in the field
of nuclear power plants safety and reliability improvement.
Our commitment to quality in the spirit of trust has been acknowledged by numerous awards and long-term collaborations with our customers
and partners.
OUR VALUES
PEOPLE
Being committed to empowering our human resources in terms of expertise and creativity, we have delivered values
PERSONNEL
Since knowledge is a precious resource, we gather highly educated individuals with international experience in the field. As a strategy of
life-long learning, we pursue additional qualification programs to keep up with current trends.
Number of qualification achievements of INETEC NDE personnel:
Level III CP-189 / SNT-TC-1A / ISO9712 / EN-473 - UT, ET,VT, MT, PT (27)
Level I/II CP-189 / SNT-TC-1A - UT, ET,VT, MT, PT (70)
Level I/II ISO 9712 / EN-473 - UT, ET,VT, MT, PT (65)
EPRI QDA - ET (37)
EPRI PDI UT (25)
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11
The INETEC Quality Safety Environmental Management System is based on ISO 9001, ISO 14001, OHSAS 18001, ISO/IEC 17025 and meets the applicable
requirements of the ASME Boiler and pressure vessel code, 10CFR21 and 10CFR50 Appendix B quality assurance criteria for nuclear power plants.
Our goal is to improve nuclear safety and fully satisfy each customer according to the highest ethical and legal requirements.
We are committed to ensuring that our products and services conform to the expectations, needs and requirements of our customers and are therefore
approved to international quality, environmental and occupational health and safety standards.
We possess other certifications and accreditations granted by our customers, professional engineering institutions and government appointed bodies
concerned with quality issues.
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AREAS OF ACTIVITY
INETEC AREAS OF ACTIVITY RESEARCH AND DEVELOPMENT / DESIGN & MANUFACTURING / PRESERVICE & IN-SERVICE INSPECTION / REPAIRS, ENGINEERING / TRAINING / QUALITY ASSURANCE &
QUALITY CONTROL / CONSULTING
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PRODUCTS
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ROBOTICS
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Key features
system modularity provides adaptation to different sizes of
RPVs (PWR and VVER type)
simultaneous inspection with two modules reduces RPV inspection
time
all baffle to former bolts reachable from a single position of the
robotic arm
data recording and processing system fully integrated with the
manipulator with real time monitoring capability
minimal examination and preparation time
supports underwater operation up to 30 m
8 axes available for use during examination
scanning speed: 0 -150 mm/s
remotely operated
radiation resistant
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TARGET
TARGET is a device designed for UT and ET inspection of PWR RPV Bottom Mounted Instrumentation (BMI)
tubes J-weld and inner surface. It can be used as a standalone inspection tool or integrated with LANCER.
Key features:
integrated system for inspection of BMI penetrations from inner and outer side on the same module
VT of J-weld by underwater PTZ cameras
additional video control on the RPV bottom
special blade probe used for inspection of inner surface with embedded TOFD probe, eddy current probe,
and UT 45& 0probe
ET examination J-welds by array probe
built-in collision detection system to prevent collision of manipulator module and BMI penetrations
linear axial speed: 0 50 mm/s
rotational speed: 0 60 /s
axial accuracy: 0.25 mm
rotational accuracy: 0.5
IP protection level: IP68
manipulator control software a part of EddyOne Software Package
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RAPTOR
RAPTOR is a device designed to clean a top surface of the RPV flange from the sediments of O-rings. It moves
along the flange without operator intervention and cleans the surface with the polishing tool. The cleaning is
performed while the water is still in cavity in order to reduce a dose rate. The entire operation is controlled by a
PC or remote pendant.
Key features:
power supply: AC 110/220 V, 50-60 Hz
air supply: 5-8 bar
operating voltage: 24 V
self-guiding along the flange
linear encoder for position verification
polishing wheel pressure control
visual control of the cleaning process by integrated camera
designed for underwater operation
remote pendant control
adjustable drive and polishing speed
emergency stop button
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Gap module
designed to perform ET and UT examination from the
tube inner surface
special blade probe used for inspection with embedded
TOFD probes, eddy current probe and UT 0probe
detection and length information of surface flaws conducted by eddy current probe
UT inspection using TOFD technique for detection and
sizing of circumferential and axial cracks
straight beam ultrasound examination for leak path
detection
rotation speed: 0 12 /s
linear vertical speed: 0 - 100 mm/s
linear positioning accuracy: 0.5 mm
angular positioning accuracy: 0.2
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TRACER
TRACER is a manipulator for the Control Rod Drive Protection Pipes (CRDPP) inspection. It is designed
to perform the complete ultrasound, eddy current and visual examinations of welds and CRDPP interior.
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Key features:
sophisticated robot with a machine vision and algorithms for automated optimal movement
power supply: AC 110/220 V, 50-60 Hz
air supply: 5-8 bar
operating voltage: 24 V
total weight: 22 kg
auxiliary axis reaches 72 tubes without repositioning reducing inspection time
pneumatically actuated grippers with total loading force 4x1700 N at 5 bar pressure
large contact surface of the grippers cause no damage on the tube wall
self-leveling function ensures permanent contact with the tube sheet
fail-safe logic
air and power hazard proof
manual unlocking system for emergency lowering
installation time with 2 minutes
supports various tube sheet configuration
operates on horizontal and vertical tube sheet orientations
designed for easy decontamination
combined with various modules for SG inspection and repair
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CASTOR
CASTOR is a remotely controlled manipulator, designed for the inspection of VVER SG tubes
with eddy current probes, ultrasound examination of collector welds and for tube plugging.
Key features:
applied for all SG VVER types
m
odular design with modules for tube ET inspection, weld UT/ET
inspection and tube plugging
easy modules exchange
installation without personnel having to enter the steam generator
real-time 3D visualization and inspection simulation
log file generation via EddyOne Control
machine vision
power supply: AC 110/220 V, 50-60 Hz
air supply: 5-8 bar
operating voltage: 48 V
integrated electronics within the manipulator
independent, high speed two axes movements: 3r/min, 0,5 m/s
position accuracy 0.1 mm
protection level up to IP 68
UT module
designed for ultrasound inspection of VVER SG collector welds
incorporates up to 8 UT and ET probe
module provides ultrasound inspection in the circular and axial
direction
independent water supply system
operating underwater
ET inspection module
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SCANNERS
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EAGLE
EAGLE is a semi-automatic device, designed to be used for threaded stud eddy current and ultrasound
inspection. It can be easily adjusted to accommodate different types, sizes, lengths (300 mm to 1200 mm) and
pitches (M36 to M160) of threaded studs.
EAGLE consists of:
fixing mainframe and drive unit
controller
different probe adapters
key features:
semi-automatic
possibility of inspection of different stud lengths
possibility of inspection of different thread sizes
two axes of movement
integrated controller
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SCOUT
SCOUT is a semi-automatic device, designed to be used for threaded holes eddy current and ultrasound
inspection. It can be easily adjusted to accommodate different types, sizes, depths and pitches (M36 to M160)
of the threaded holes.
SCOUT consists of:
fixing mainframe and drive unit
controller
different probe adapters
Key features:
semi-automatic
two dependent axes of movement
remote control option
possibility of inspection of different thread sizes
possibility of inspection of different threaded hole depths
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CONDOR
CONDOR is a device developed for the eddy current and ultrasound inspection of pipe weld, pipe and flat surface.
CONDOR consists of:
main drive unit
docking system
various adapters
Areas of inspection:
pipe welds and pipe surface
ferrous and non-ferrous pipes
flat surfaces
Key features:
fully automated XY-scanner
remotely controlled
circumferential scanning speed up to 100 mm/s
axial scanning speed is up to 150 mm/s; work length up to 350mm (extendable)
operating voltage 48V
protection level IP65
supporting different ultrasound methods
utilizing greater number of probes
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ARGUS
ARGUS is an automated device designed for calibration of ultrasound and eddy current probes.
Key features:
mounting systems for all available probes
remote control system
scanning speed up to 200 mm/s
2D trajectory planning
Common trajectories library
reduce probe calibration time
simulation of trajectories used in RPV and RPVH inspection
trajectory optimization
reduce inspection time
on-line analysis
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CONTROLLERS
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ABET
ABET is an universal multi-axis device designed to control manipulators with up to 10 degrees of freedom.
This multi-purpose control unit provides fast, smooth, and accurate motion control of LANCER and ARCHER.
Key features:
controlling 10 degrees of freedom
simultaneous, multi-axis movement
trajectory planning feature
digital PID motion control
DC brush/brushless motor supported
DC brush/brushless motor supported
many feedback options absolute/incremental encoder, tacho & resolver
CANOpen based design
integrated 110/230 VAC power supply
compact size
light weight
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PORTER
PORTER is a universal multi-axis controller designed to support devices with up to 3 degrees of freedom.
Key features:
controlling 3 degrees of freedom
simultaneous, multi-axis movement
2D/3D trajectory planning
digital PID motion control
DC brush/brushless motor supported
many feedback options absolute/incremental encoder, tacho & resolver
CANOpen based design
integrated 110/230 VAC power supply
compact size
light weight
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SOFTWARE
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EddyOne Software Package is a complete solution for eddy current inspection of reactor pressure vessel, reactor pressure
vessel head, steam generators and balance-of-plant.
EddyOne Software Package consists of:
EddyOne Control
EddyOne Acquisition
EddyOne Analysis
EddyOne Automated
EddyOne Management
EddyOne Vision
EddyOne Mending
EddyOne Plugging
It is available in many languages.
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EDDYONE CONTROL
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intuitive interface
reconfigurable windows
synchronization with EddyOne Management software
inspection list sorting optimization according to manipulator type
manipulator configuration and calibration
communication with EddyOne Acquisition software
log file
real-time 3D visualization
inspection simulation
integrated Machine Vision
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EDDYONE ACQUISITION
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EDDYONE ANALYSIS
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multiple interactive display screens with lissajous, strip, 3D and color map charts
all standard measurements: peak to peak, max rate, vertical max and guess angle
magnitude and phase calibration curves
unlimited number of processed channels
channel filters including band-pass and cross correlation
standard and turbo mix channels
Data Quality Validation
creating and editing landmark database
automatic landmark detection
indication codes editor
report editor
automated analysis for bobbin probe
signal injection
multi language support
multi monitor support
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EDDYONE AUTOMATED
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EDDYONE MANAGEMENT
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tube sheet modeler enables user to build a model of any heat exchanger
landmark table editor
all data is stored to one database
creating test plans
monitoring the progress of data acquisition
monitoring the progress of data analysis
indication codes editor
automatic generation of retest plans
generating reports for test plans
generating reports from database queries
creating statistical reports
saving report templates for future use
exporting reports to html format
probes management
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EDDYONE VISION
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EDDYONE PLUGGING
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4.2. GIMIS
Functionally
Rich
Compliant
and
Secure
Accessible
Anytime
Anywhere
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GIMIS is a comprehensive software that integrates all processes, functions and data related to planning, administrating and
executing power plants components inspections. It can be easily adapted to local language and regulations and customized
to power plant needs.
GIMIS
Flexible
and
Adaptable
component Management
quick search of components
full component history including uploaded documentation, drawings, previous inspection results
supports various types of requirements: Code, Augmented, RI-ISI
checks required methods, extent and frequency of examinations
automated scheduling facilitation using component data and compliance requirements
capacity management
automated generation of all inspection relevant documentation and reports
equipment management including calibration requirements, certification of equipment and allocation to specific inspections/outages
NDE human resources, both internally employed and outsourced
personnel certifications and allocation to specific inspections/outages
administration of users and data
numerous reports, statistics and analyses across all functional modules
data access, transaction execution security and encrypted data transfer over the network
fully customizable user interface
Technologically
Superior and
Reliable
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PROBES
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PRO BOBBIN
all types of steam generator and heat exchanger inspection
probe with a differential coil design
coils designed to detect general discontinuities such as: stress corrosion cracking, pitting, wastage, wear,
loose parts, and other variations in the material on the inside and outside diameters of tubing
design includes:
- IPVI PRO BOBBIN with nylon shaft for PWR tubing inspection
- IPBF PRO BOBBIN with nylon shaft for VVER tubing inspection
- IMBF PRO BOBBIN with special flexible shaft for VVER tubing inspection
- HEB PRO BOBBIN with nylon shaft for heat exchanger tubing inspection
available in magnetic bias version
available in three frequency ranges depending on area of use:
- low frequency 25 kHz to 200 kHz
- medium range 200 kHz to 400 kHz
- high frequency 400 kHz and higher
available in different head sizes depending on area of use (size of tubing)
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PRO ROTATE
inspecting 100% of the tube circumference, with the surface riding coils designed to minimize lift-off effect
and increase signal-to-noise performance
available in single or multi-coil configuration to cover specific requirements
designs include:
- R3 PRO ROTATE with 3 coils for PWR SG tubing inspection
- UB PRO ROTATE for PWR SG U-bend inspection
- VVR PRO ROTATE for VVER tubing inspection
- ROTO PRO ROTATE for heat exchanger tubing inspection
- COLL PRO ROTATE for SG VVER-1000 collector material inspection
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PRO ARRAY
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PRO ARCHER
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PRO LANCER
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PRO SCOUT
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PRO ULTRA
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PLUG
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INSPECTION SERVICES
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NUCLEAR
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INETEC has performed a great number of RPVH and CRDPP inspections worldwide
INETEC provides RPVH inspection on both PWR and VVER nuclear power plant types, and inspection of control rod drive
protection pipe (CRDPP) welds
INETEC RPVH inspection system ARCHER is capable to perform remote ultrasound, eddy current, visual examination and
automated surface repair actions
INETEC CRDPP inspection equipment TRACER is capable to perform entire ultrasound, eddy current and visual
examinations of welds and CRDPP interior
ARCHER is employed for all vessel head volumetric and surface examinations, including the examinations of penetration
nozzles, J-groove welds and CRDPP welds
during RPVH inspection ARCHER, EDDYONE SOFTWARE PACKAGE, INETEC eddy current probe PRO ARCHER and
ultrasound probe PRO ULTRA are applied
fully automated video system is used for visual inspection of RPVH and CRDPP interior
all operations and control activities during RPVH examinations are remotely controlled by PC workstations located outside
of the reactor building
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manual and automated inspection solutions for all three types of NDT methods:
- visual (direct and remote visual inspection)
- volumetric (UT, RT and EC inspection)
- surface (MT, PT and ET inspection)
the latest NDT equipment are employed
equipment, personnel and procedures proven in numerous nuclear power plants worldwide
examination techniques qualified according to ASME (EPRI PDI) and ENIQ/ IAEA methodology
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FOSSIL
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FOSSIL
INETEC comprehensive, flexible inspection solutions on the fossil power plants or pipeline facilities ensure prompt completion
and top performance
INETEC offers a broad array of inspection services, including consulting and monitoring of the fossil power plants and of the
pipeline infrastructures (especially crude oil transportation systems):
- advanced non-destructive examination (pigs for buried pipelines)
- custom-tailored inspection solutions
- inspection process optimization
- assessment of client inspection strategies, practices and procedures
- risk-informed inspection methodology
- materials evaluation (destructive examination)
- aging plant management
- components life assessments
- recommendation for component repair/replacement
- stress and failure analyses
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OTHER APPLICATIONS
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OTHER APPLICATIONS
besides inspections at nuclear and fossil power plants, INETEC also offers various inspection services, mainly NDT to the
other types of power plants and industrial sectors:
- hydro power plants
- wind power plants
- oil refineries
- petrochemical industries
- aerospace industries
- shipbuilding
INETEC provides their customers with meeting any challenges and specific customers inspection requirements with the
custom-tailored inspection solutions
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REPAIRS
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changes in the RPV material fracture toughness resulting from the fast neutron irradiation are monitored with removal of
the vessel material
boat sampling is performed by electrical discharge machining (EDM)
INETEC has developed and qualified the EDM cutting module attached to the LANCER
EDM cutting module purpose is to cut the material from the RPV wall to obtain samples of the RPV material for further
structural analysis
the replication technique was developed to obtain precise determination of the weld geometry necessary for positioning of
the cutting module prior to boat sampling and determination of divot depth left after boat sampling and grinding of sample
sites
the grinding module attached to the LANCER is developed for grinding sample spots to minimize stress concentration effects on sample spots, to eliminate surface irregularities resulting from EDM process and to eliminate recast layers on the
surface of the EDM cut
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INETEC has developed an Automatic Surface Repair (ASR) module that provides efficient repair of the J-groove weld
ASR module represents the unique application and is a part of ARCHER
the purpose of the ASR Module is to remove discovered indications by ET inspection from the J-groove weld surface
further propagation of surface flaw is prevented with indication removal
EddyOne Mending Software is applied during automated surface repair
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STEAM GENERATOR
INETEC uses a mechanical plugging technology for the installation of leak resistant plugs on both ends of the tube to prevent
the flow of media through the defective steam generator
the main characteristics of the mechanical plugging technology are the following:
- fast plug installation
- plug removal possibility
- small number of simple installation steps
- possibility to control plugging process
- possibility of in-service inspection of plug
- very good records in service life
plugging module is mounted on INETEC eddy current inspection system so called CASTOR
the positioning of the manipulator is achieved by application of machine vision EddyOne Vision
software for plugging EddyOne Plugging is a part of the EddyOne Software Package
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ENGENEERING
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increasingly used in many countries, in a complementary manner to the traditional deterministic design basis analyses and
defense-in-depth considerations
part of the decision-making process in assessing the level of safety of nuclear power plants and supporting various riskinformed applications
performed in order to assess the risk of fuel damage and radioactive releases from a range of internal initiators and external
hazards
regulatory bodies in many countries require PSA to be performed for licensing purposes
used to support plant design and operation through the applications such as:
- plant risk profile and identification of design improvements
- risk informed optimization of technical specifications
- risk informed in-service inspection programs
- configuration risk assessments to support implementation of plant maintenance programs
- risk informed categorization of systems, structures and components to support quality assurance requirements
- management of safety during shutdown and other modes of operation
- support to the development of severe accident management guidelines
determines the component condition to assure equipment integrity and avoid potential failures
one of the key elements of nuclear power plant safety
its objective is to:
- identify degradation mechanisms being potentially active
- select inspection locations where the impact of each degradation mechanism is most severe
- implement corresponding inspection methods
based on the combination of independent assessments of the probability of failure of components and the consequences of
those failures
resulting in the reduction of operation costs and maintenance or improvement of safety
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due to increasing number of nuclear power plants approaching the end of the 40 year cycle, plant life management and
plant license extension are essential issues for nuclear operators
national practice in addressing these issues has shown greater interest in PLiM
PLiM objective is to identify all those factors and requirements for the overall plant life cycle
it enables a sustainable, safe, cost-effective, and reliable operation to be achieved
reactor lifetime extension from 40 to 60 years is also enhancing the economic competitiveness of plants. These plants
require approval to proceed with operation by obtaining a new operating license
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TRAINING
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TRAINING
NDT School and Training Centre provide focused education to the students of non-destructive testing integrating both
theory and practical application
we provide ASNT Professional Level III consulting services for ET, MT and UT methods
Classroom training is designed as a high-impact course of students held at our laboratory in Zagreb, Croatia. Courses comprise
of in-depth lessons in theory, application of the method and practical hands-on experience for the students whilst encouraging
interaction with instructor thus setting an optimal training environment that prepares students to confidently enter the work place
and fulfill formal training requirements.
On-site training is performed at your location for the employees you wish to train and fulfill all the formal training requirements
and can save you significant travel expenses. We require a minimum number of students, advance notice to schedule the class and
availability of proper training facilities and resources at or close to your location.
Scores of industry standards require Level III supervision both for NDT methods training and program development.
Training provided
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With our experience and knowledge, we can provide quality assurance and quality control during nuclear power plant
design, construction, installation supervision, start-up, and operation and maintenance such as:
preparation of a manual for plant quality and corresponding quality assurance and quality control documents according to
quality standards
preparation of QA plans based on the required ISO standard, IAEA publications and/or US codes and standards
development of QA & QC procedures and working instructions for different activities related to the project including work
control, reporting system, non-conformities, audits
training the QA & QC personnel for different quality activities
surveillance of follow-up of the established rules for documents and records control procurement control, nonconformities
control, corrective actions control
controlling the on/off site manufacturing and installation activities for: mechanical and electrical equipment, instrumentation &
control, and civil constructions
the development of technical specifications
developing project management guidelines
supervision of ongoing work and adherence to technical rules
defining the technical acceptance criteria
technical review of final documentation
assistance in preparing the start-up program
development of start-up procedures
participating in the execution of the start-up program
review of start-up final reports
preparation of the preventive maintenance program and procedures
internal/external auditing of activities on/off site (technical documents and records, performance of control activities)
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CONSULTING
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CONSULTING
We provide consulting activities for all types of nuclear power plants through several stages of the
nuclear power plant project:
pre-project
project decision-making
plant construction
plant operation
Various activities related to the mentioned stages can be provided, such as:
completion of a pre-investment study
site evaluation and qualification
evaluation of the nuclear power supply market
regulatory requirements
selection of a contractual approach
preparation of bid invitation specifications
bid evaluation
safety analysis report and licensing application
plant safety
start-up
pre-service and in-service
outage management
technical support
maintenance management as well as plant life management
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WHY INETEC?
CONTACT INFORMATION
INETEC - Institute for Nuclear Technology
Dolenica 28, 10 250 Zagreb Croatia
t: +385 1 659 45 55
f: +385 1 653 08 49
e-mail: inetec@inetec.hr
www.inetec.hr