Mandatory Recommended Spares
Mandatory Recommended Spares
Mandatory Recommended Spares
Mandatory Spares
Sr.
No.
Description
Unit
Quantit
y
Remarks
Compressor
1.1
set
One
1.2
set
One
1.3
set
Four
1.4
set
Four
set
Four
set
Twelve
1.5
1.6
2
2.1
Combustor
Fuel Nozzle assembly
Full set of combustor liners with fixing material
set
Four
2.2
set
Four
2.3
set
Four
2.4
set
Four
2.5
set
Four
Turbine
3.1
set
One
3.2
set
Three
3.3
set
Three
3.4
set
As required
3.5
set
Four
Bearings
4.1
set
One
4.2
set
Two
5.1
set
One
5.2
set
One
5.3
set
One
5.4
set
One
set
One
set
One
set
One
set
Two
set
One
set
Two
6
6.1
7
7.1
7.2
7.3
8.1
8.2
Full set of gasket, 'O' ring, seals, etc. for all valves in the
system
Sr.
No.
Description
Unit
Quantit
y
Remarks
HRSG
9
9.1
Economiser
10
9.2
Evaporator
10
9.3
Super heater
10
9.4
10
9.5
10
10
Drum
10.1
set
Two
10.2
Nos
Four
Nos
Two
10.3
11
Safety valves
11.1
Nos
One
11.2
Nos
Two
11.3
Nos
Two
12
12.1
Nos
Two
12.2
Gland packing
Nos
Two
12.3
Stem
Nos
Two
12.4
Fasteners
set
Two
13
13.1
Nos
Two
13.2
Gland packing
Nos
Two
13.3
Stem
Nos
Two
13.4
Fasteners
set
Two
set
Two
set
One
Unit
Quantity
14
14.1
Diverter damper
Set of all type of seal, seat & bearing
14.2
Sr. No.
Description
15.1
Stem
Nos
One
15.2
Seat
Nos
One
15.3
Valve plug
Nos
One
15.4
set
One
set
One
set
One
set
One
16
16.1
Rotor seals
16.2
Journal bearings
16.3
16.4
Glands
set
One
16.5
set
One
Remarks
17
17.1
Nos
One
17.2
Nos
One
17.3
Nos
One
17.4
Filters set
set
One
17.5
Nos
One
17.6
set
Two
Nos
One
18
18.1
18.2
Gland packing
set
Two
18.3
Wear ring
set
One
18.4
set
One
Twenty
set
Two
19
19.1
20
20.1
Deaerator
Spray nozzles
Condenser
Water box gaskets
20.2.1 : DM PLANT
DM Plant
Descriptions
Sr. No.
1
1.1
a)
b)
c)
Quantity
Spares
Diaphragm
Valve spindle
1.2
a)
Complete valve
b)
1.3
Media
a)
b)
c)
d)
1.4
Activated Carbon
Cation Resin
Rasching Rings
Internal fittings
1.5
a)
b)
1.6
Flap rings
For each type & duty of United and Horizontal pumps
a)
Bearing
One Set
b)
Gland packing
c)
Shaft sleeve
One Set
d)
Impeller
One set
e)
Mechanical Seal
One set
1.7
Ejector
2
3
a)
b)
Motor bearings
Water Pumps ( For each type of pump)
Impeller along with wearing rings
Shaft
Two sets
Two sets
c)
Shaft sleeves
Two sets
d)
Mechanical Seal
Four sets
e)
Two sets
20.2.2 : CW CHLORINATION
CW Chlorination
Sr. No.
1
2
3
Descriptions
Flexible Connector
Rupture Disc
Quantity
Four numbers
Four numbers
Two numbers
One number
One number
Four Pkts.
One number
One number
One number
SS Solenoid Valve
Gate Valve
Ball Valve
Globe Valve
10
11
12
13
14
15
16
17
18
19
19.1
Valve Spring
Four sets
19.2
Gaskets
Four sets
19.3
Diaphragm Assembly
Four sets
Descriptions
1.1
1.2
Shaft
Quantity
One number
Shaft sleeves
Two numbers
1.3
Screw
One set.
1.4
Six numbers
Bearings
Driving and non driving end bearing of each type of motor
Two numbers
Suction strainers
Two numbers
1.5
1.6
1.7
1.8
1.9
1.1
2
One set
Five sets
2.1
Impellers
Two sets
2.2
Packing sets
Thrust bearings, motor bearings, shaft bearings, and
driving and non driving end bearing for each motor
Two sets
2.3
2.4
Weairng irngs
Two sets
2.5
Shaft sleeves
Two sets
3
3.1
AGITATORS
Gear box unit complete
Two numbers
Two sets
3.3
3.4
Oil seals
Two sets
3.5
One set
3.6
Agitator motor
One number
3.2
4.1
One number
4.2
One set
4.3
Oil seals
Couplings (gear box input and output shaft); coupling bolts;
and couplings shim pack
Two sets
4.4
4.5
One number
4.6
4.7
Two sets
-
4.8
4.9
5.4
5.5
6.1
a)
Above 4"
Valves (Percentage installed for each type, size , material
and rating)
Non-return valves (NRV)
Flaps for above NRV
b)
Hinge pints
c)
6.2
Seat rings
Butterlfy valves (for each size, rating and material)
a)
Gland packing
b)
Bearings
c)
Valve discs
d)
Rubber seals
Complete actuating assembly and power pack assembly
along with associated equipment as required for electro
hydraulic actuator
e)
6.3
6.4
a)
b)
c)
d)
7
7.1
Upto 4
One set
5.6
5.7
5.1
5.3
Two sets
Solenoid valves
Valves (for each type, size, rating, body material)
Ten sets
Two sets
Two sets
Two sets
Two sets each
20 kg
Two numbers each
Two numbers
7.2
7.3
8
8.1
8.2
8.3
Impeller
Two numbers
Suction filters
8.4
Two sets
8.5
Two sets
8.6
Two sets
8.7
Oil seals
Two sets
Descriptions
Quantity
15% of population
10% of population
Motor Spares
3.1
One set
3.2
Three sets
3.3
Two sets
3.4
Gear boxes
Four sets
3.5
fan blades
Five
3.6
fans
Descriptions
Dynamically balanced impeller with impeller bit and any
other associated parts needed for replacing the impeller of
each rating of pump
Quantity
One number
One number
One number
One set
One set
One set
Two sets
One
One number
10
11
One number
12
mechanical seal
line shaft keys
Two sets
13
14
15
One
Two
Two sets
Six sets of each
16
shaft couplings
One set
17
One set
18
19
One set
20
One
21
22
One
Two sets
Descriptions
Mechanical Seals
Quantity
One set
One
One
shaft couplings
Two sets
Six sets of each
One set
Five sets
Descriptions
Impeller with wearing part
Pump and motor bearings
Casing liners
Quantity
Two numbers
Two sets
Two sets
Descriptions
Piston with ring and pins for one compressor of each
model/size.
cylinder sleeves for one compressor of each model / size
Quantity
Two sets
Two sets
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
23
24
30
31
One set
One set
29
One
21
28
One
One set
27
Two sets
One set
20
26
Two sets
25
Two sets
19
22
Two sets
One set
One set
One set
One set
One set
One set
One set
six
Two
Two
One
One
32
33
34
35
36
37
One
One set
One set
One set
One set
One
One set
One set
One set of 100% quantity
One set
One set
One set
Two sets
Descriptions
motor bearings for centirfugal fans
Quantity
Two sets
Two sets
One set
One
impeller of fan
Descriptions
Quantity
1.1
1.2
1.3
1.4
1.5
2.1
Axle Bearings
2.2
2.3
2.4
2.5
Main Hoist
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
20.2.11 : ELEVATORS
ELEVATORS
Sr. No.
Descriptions
Quantity
1
2
3
4
5
6
7
Two sets
Two sets
Two sets
Two sets
Two sets
Two sets
Four
sixteen
Two sets
10
Ten
11
Three
12
Two sets
13
Two sets
14
Two sets
Descriptions
Quantity
63 mm hydrant valves
Ten
Ten
Twenty five
Twenty five
Ten
Ten
Four
hoses installed
Ten percent
Ten percent
10
11
Ten
Four
12
Four
13
Four
14
Four
15
vent valves
Four
16
Four
19
Four
20
Two
21
Ten percent
22
Ten percent
23
Four
24
Four
17
18
Four
Four
25
pressure switches
Four
26
27
28
a)
injector nozzles
Two sets
b)
c)
exhaust valve
One
d)
One set
e)
f)
g)
Two Sets
h)
Two sets
i)
One set
j)
glow plugs
Two sets
k)
One
Descriptions
Quantity
One number
One set
1.3
1.4
1.5
Seal Kit
1.6
Valves
2.1
One set
2.2
One set
2.3
Two sets
2.4
Two sets
Two sets
Four sets
5.1
One set
5.2
One set
5.3
Set of bearings
Two sets
5.4
Set of seals
Two sets
6.1
One number
6.2
One number
Two sets
Two sets
Four sets
10
11
One replacement
13
Two
14
Two Sets
15
One set
16
Mechanical Lubricator
12
One replacement
16.1
One set
16.2
Two
16.3
Two
20.4
Recommended Spares
20.4.1. The spare parts proposed for 3years O&M requirement shall be itemized with individual prices and
delivery schedules for each item.
GAS TURBINE
Sr. No.
Descriptions
Quantity
10
11
12
Boroscope kit
13
01 set
01 set
HRSG
1
Hand lapping tool set for safety valves for each type &
size
STEAM TURBINE
1
01 set
PUMPS
1
2
20 - 50 kg.m
3
4
01 set
1