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    Toshiba: Field Replaceable Unit Documentation

    Uploaded by

    h_trifonov
    The document provides instructions for removing and replacing various field replaceable units in the Toshiba Portege 4000 series laptop. It lists 20 different procedures, including removing the battery, hard drive, keyboard, memory modules, LCD assembly, speakers and other components. Technicians are advised to take electrostatic discharge precautions and use the recommended tools like screwdrivers and tweezers for proper disassembly and reassembly.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Toshiba: Field Replaceable Unit Documentation

    Uploaded by

    h_trifonov
    67 views11 pages
    The document provides instructions for removing and replacing various field replaceable units in the Toshiba Portege 4000 series laptop. It lists 20 different procedures, including removing the battery, hard drive, keyboard, memory modules, LCD assembly, speakers and other components. Technicians are advised to take electrostatic discharge precautions and use the recommended tools like screwdrivers and tweezers for proper disassembly and reassembly.

    Original Description:

    Toshiba

    Original Title

    portege 4000

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    © © All Rights Reserved

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    The document provides instructions for removing and replacing various field replaceable units in the Toshiba Portege 4000 series laptop. It lists 20 different procedures, including removing the battery, hard drive, keyboard, memory modules, LCD assembly, speakers and other components. Technicians are advised to take electrostatic discharge precautions and use the recommended tools like screwdrivers and tweezers for proper disassembly and reassembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    67 views11 pages

    Toshiba: Field Replaceable Unit Documentation

    Uploaded by

    h_trifonov
    The document provides instructions for removing and replacing various field replaceable units in the Toshiba Portege 4000 series laptop. It lists 20 different procedures, including removing the battery, hard drive, keyboard, memory modules, LCD assembly, speakers and other components. Technicians are advised to take electrostatic discharge precautions and use the recommended tools like screwdrivers and tweezers for proper disassembly and reassembly.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 11

    FIELD REPLACEABLE UNIT DOCUMENTATION

    TM

    Portege

    4000 Series
    GENERAL INFORMATION

    Tools Required for Proper


    Disassembly and Reassembly:
    1. Phillips Screwdriver (Size 0&1)
    2. Flat head Screwdriver
    3. Security Torx (Size 7)
    4. Case Separator
    5. ESD Wrist Strap
    6. ESD mats
    7. Tweezers

    Before attempting any of the following procedures,


    make sure that the main battery and AC adaptor is
    not connected to the unit and the environment in
    which you are working on is protected from
    Electro-Static Discharge(ESD).

    TOSHIBA

    Tough Enough for Todays World.

    FIELD REPLACEABLE UNIT DOCUMENTATION


    TM

    Portege
    4000 Series

    TABLE OF CONTENTS:
    1. BATTERY PACK REMOVAL
    2. OPTIONAL PC CARD REMOVAL
    3. SELECT BAY REMOVAL
    4. CD-R/W/DVD-ROM DRIVE DISASSEMBLY
    5. WIRELESS LAN CARD REMOVAL
    6. BLUETOOTH CARD REMOVAL
    7. HDD REMOVAL
    8. KEYBOARD REMOVAL
    9. MEMORY MODULE REMOVAL
    10 MEMBRANE SWITCH REMOVAL
    11. LCD ASSEMBLY REMOVAL
    12. AUDIO/INFRA RED BOARD REMOVAL
    13. MODEM BOARD REMOVAL
    14. RTC BATTERY REMOVAL
    15. WIRELESS SWITCH BOARD REMOVAL
    16. TOP PCB REMOVAL
    17. BOTTOM PCB REMOVAL
    18. SPEAKERS REMOVAL
    19. 12 DISPLAY MASK REMOVAL
    20. FL INVERTER AND 12 LCD REMOVAL

    TOSHIBA

    Tough Enough for Todays World.

    FIELD REPLACEABLE UNIT DOCUMENTATION


    TM

    Portege
    4000 Series
    BATTERY PACK REMOVAL

    OPTIONAL PC CARD REMOVAL

    Battery
    Pack
    Release
    lever

    PC card
    Eject button
    1. Turn the computer upside down as shown.
    2. Slide the battery release lever in the direction of the
    arrow.
    3. Lift out the battery.

    SELECT BAY REMOVAL

    1. Press the eject button of the PC Card you want to


    remove.
    2. Press the eject button to pop the PC Card out.
    3. Grasp the PC card and remove it.
    NOTE: Before removing any PCCard device, make sure
    it is STOPPED in the PC Card manager.

    CD-R/W/DVD-ROM DRIVE DISASSEMBLY


    CD-R/W/DVD-ROM
    drive

    Base cover

    Select bay
    device
    Release lever
    1. Turn the computer upside down.
    2. Slide the release lever in the direction of the arrow.
    3. Pull out the select bay device in the direction of the
    arrow.

    Connector

    M2x3 silver
    screws

    M2x8 silver
    Connector cover
    screws
    1. Remove five M2x3 silver screws securing the
    base cover and lift off the base cover.
    2. Remove two M2x8 silver screws securing the
    connector cover.
    3. Remove the connector and the connector cover
    from the CD-R/W/DVD-ROM drive.

    TOSHIBA

    Tough Enough for Todays World.

    FIELD REPLACEABLE UNIT DOCUMENTATION


    TM

    Portege
    4000 Series
    WIRELESS LAN CARD REMOVAL

    Glass
    tape

    Mini-PCI
    connector
    clips
    M2.5x4 security torx screws

    Mini PCI cover

    1. Remove two M2x4 security torx screws securing


    the mini PCI cover and lift out the cover.

    Wireless LAN card

    Black coax cable

    White coax cable

    2. Using a pull out jig, disconnect the black and white


    coax from the wireless LAN card.
    3. Peel off the glass tape securing the coax cables.
    4. Spread the Mini-PCI connector clips and pull the
    Wireless LAN card out of the connector about
    45 degree angle.

    BLUETOOTH CARD REMOVAL

    Coaxial
    cable

    Glass
    tape

    Bluetooth cover
    1. Lift out the bluetooth cover.

    Bluetooth card
    2. Peel off the glass tape securing the coaxial cable.
    3. Disconnect the coaxial cable on the bluetooth card.
    4. Disconnect the bluetooth card from the system
    board.

    TOSHIBA

    Tough Enough for Todays World.

    FIELD REPLACEABLE UNIT DOCUMENTATION


    TM

    Portege
    4000 Series
    HDD REMOVAL

    HDD cover

    HDD REMOVAL

    M2x4 silver screw

    1. Turn the computer upside down.


    2. Remove two M2x4 silver screws securing HDD cover.
    3. Remove the HDD cover.

    Plastic Tab

    HDD pack

    4. Unfold the plastic tab and pull to remove the HDD


    from the bay.

    KEYBOARD REMOVAL
    HDD
    bracket

    HDD

    HDD connector

    Latch

    M3x4 flat head brass screws

    5. Remove four M3x4 brass flat head screws securing


    the HDD to the bracket and lift the drive out of the
    bracket.
    6. Unplug the HDD connector from the drive.

    Keyboard holder
    1. Turn the computer right side up and open the display
    panel.
    2. Using the case separator, unlatch the keyboard
    holder.

    TOSHIBA

    Tough Enough for Todays World.

    FIELD REPLACEABLE UNIT DOCUMENTATION


    TM

    Portege
    4000 Series
    KEYBOARD REMOVAL

    Keyboard
    cable

    PJ445

    M2x4 black screws

    Keyboard

    4. Lift out the keyboard and set it as shown above.


    (Place an insulator between the keyboard and the
    LCD to avoid scratches on the LCD).
    5. Disconnect the keyboard cable from PJ445 on the
    system board.

    3. Remove two M2x4 black screws securing the


    keyboard.

    MEMBRANE SWITCH REMOVAL

    MEMORY MODULE REMOVAL

    Plastic
    insulator
    Memory
    module

    Memory clips
    1. Lift up the plastic insulator covering the memory slots.
    2. Spread the memory clips outward and pull the memory
    module out of the connector on a 45 degree angle.

    M2x4 silver screws


    1. Turn the unit upside down.
    2. Remove three M2x4 silver screws securing the
    palmrest cover.

    TOSHIBA

    Tough Enough for Todays World.

    FIELD REPLACEABLE UNIT DOCUMENTATION


    TM

    Portege
    4000 Series
    MEMBRANE SWITCH REMOVAL

    Palmrest
    cover

    Membrane
    switch cable

    M2x4 brass flat head screws


    3. Turn the computer right side up and open the display panel.
    4. Remove three m2x4 brass flat head screws securing
    the palmrest cover.

    PJ309
    5. Carefully lift up the palmrest cover.
    6. Disconnect the membrane switch cable from
    PJ309 on the system board and lift out the palmrest
    cover.

    LCD ASSEMBLY REMOVAL

    MEMBRANE SWITCH REMOVAL

    Membrane
    switch
    M2x10
    silver
    flat head
    screws
    Membrane
    switch
    bracket

    M2x3 silver flat head screws


    7. Lift up the insulator covering three screws and remove
    three M2x3 silver flat head screws securing the
    membrane switch bracket.
    8. Remove the bracket and the membrane switch.

    M2x6 silver screws


    1. Turn the computer upside down and remove the
    following screws:
    -2 M2x10 silver flat head screws
    -2 M2x6 silver screws

    TOSHIBA

    Tough Enough for Todays World.

    FIELD REPLACEABLE UNIT DOCUMENTATION


    TM

    Portege
    4000 Series
    LCD ASSEMBLY REMOVAL
    LCD
    harness
    Right
    speaker
    cable

    Left Speaker cable

    PJ5

    Glass tape
    2. Turn the computer right side up and open the display panel.
    3. Peel off the glass tape securing the left speaker cable and
    the wireless cables.
    4. Disconnect the LCD harness from PJ5 and the left and
    right speaker cables from PJ303 and 304.

    M2x4 brass flat head screws


    5. Remove eight M2x4 brass flat head screws securing
    the LCD assembly.
    6. Carefully lift out the LCD assembly.

    MODEM BOARD REMOVAL

    AUDIO/INFRA RED BOARD REMOVAL

    System
    board
    System
    board
    Modem
    harness
    M2x4 brass
    screws

    Audio/IR
    board
    PJ102
    M2x4 brass screws

    Microphone

    1. Disconnect the microphone from PJ102 on the


    audio/IR board.
    2. Remove two M2x4 brass screws securing the audio/IR
    board.
    3. Disconnect the audio/IR board from PJ302 on the
    system board.

    Modem board
    1. Disconnect the modem harness from JP1 on the
    modem board.
    2. Remove two M2x4 brass screws securing the
    modem board.
    3. Disconnect the modem board from PJ345 on the
    system board

    TOSHIBA

    Tough Enough for Todays World.

    FIELD REPLACEABLE UNIT DOCUMENTATION


    TM

    Portege
    4000 Series
    RTC BATTERY REMOVAL

    WIRELESS SWITCH BOARD REMOVAL

    M2x4
    brass
    screw

    RTC
    battery

    PJ752

    RTC cable

    Wireless
    switch bracket

    Plastic insulator

    Wireless switch cable

    Wireless switch board

    1. Remove one M2x4 brass screw securing the


    wireless switch board.
    2. Lift up the wireless switch board and disconnect the
    wireless switch cable from PJ1 on the wireless
    switch board.
    3. Remove the wireless switch bracket.

    1. Disconnect the RTC cable from PJ752 on the system


    board.
    2. Remove the RTC battery from the plastic insulator.

    TOP PCB REMOVAL


    Glass tape
    Modem/LAN
    hartness

    PJ306

    Top system
    board
    RJ11 cable

    PJ305 PJ307

    PJ301
    M2x4 brass screws

    System board

    1. Peel off the glass tape securing the modem/LAN harness.


    2. Disconnect the modem/LANharness from PJ305 and
    PJ307 on the top PCB.
    3. Remove two M2x4 brass screws securing the top PCB.
    4. Disconnect the top PCB from PJ300 on the bottom board.

    Wireless switch cable


    5. Disconnect the modem harness from PJ306
    and the wireless switch cable from PJ301 on the
    top system board.
    NOTE: When installing the top PCB, ensure that the
    modem/LAN harness is properly routed.

    TOSHIBA

    Tough Enough for Todays World.

    FIELD REPLACEABLE UNIT DOCUMENTATION


    TM

    Portege
    4000 Series
    SPEAKERS REMOVAL

    BOTTOM PCB REMOVAL


    PJ8
    PJ9
    Modem/LAN
    harness

    Glass
    tape
    Bottom
    PCB

    Left speaker
    M2x4 brass screws
    1. Disconnect the modem/LAN harness from PJ8 and
    PJ9 on the bottom PCB.
    2. Remove six M2x4 brass screws securing the bottom PCB.
    3. Lift out the bottom PCB.

    M2x3 flat head silver screws

    Right speaker

    1. Remove two M2x3 silver screws securing both the


    left and right speakers.
    2. Peel off the glass tape securing the right speaker
    cable and remove both speakers.

    TOSHIBA

    Tough Enough for Todays World.

    FIELD REPLACEABLE UNIT DOCUMENTATION


    TM

    Portege
    4000 Series
    12 DISPLAY MASK REMOVAL

    FL INVERTER AND 12 LCD REMOVAL


    LCD module
    Latch

    Display
    mask

    M2x4
    brass
    screws

    M2x4
    brass
    screws

    LCD

    Glass tape
    LCD/
    FL cable

    Mask seals
    1. Remove two rubber seals at the bottom corners of the
    display assembly using a pair of fine-tipped tweezers.
    2. Remove two M2x6 flat head brass screws securing
    the display mask.
    3. There are 19 latches securing the display mask.
    Carefully insert your fingers between the mask and the
    LCD panel and pry open the latches starting from the
    six top latches, to the five latches on each right
    and left sides, ending with the bottom seven latches.

    FL inverter board

    M2x3 silver screw

    FL cable

    1. Remove two glass tapes securing the LCD/FL cable


    and the FL cable.
    2. Remove one M2x4 brass screw securing the
    FL inverter board.
    2. Carefully lift up the FL inverter board and
    disconnect the LCD/FL cable from CN1 and the
    FL cable from CN2.
    3. Remove four M2X4 brass screws securing the
    LCD module assembly.
    5. Carefully lift out the bottom part of the LCD module
    assembly and rotate out the top of the LCD module
    enough to access the display cable
    6. Peel off the tape securing the LCD/FL cable and
    disconnect the cable.
    7. Remove four M2x2.8 silver screws securing the
    right and left LCD brackets.

    TOSHIBA

    Tough Enough for Todays World.

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