Lifting Appliances
Lifting Appliances
Lifting Appliances
Industrial Undertakings
(Lifting Appliances
and Lifting Gear)
Regulations
A Guide to the
Factories & Industrial Undertakings
(Lifting Appliances and Lifting Gear)
Regulations
This edition
December 1998
This guidebook is issued free of charge and can be obtained from offices of the Occupational Safety and
Health Branch. Addresses and telephone numbers of the offices can be found in the booklet The Labour
Department Offers You its Services or by telephone 2559 2297.
Printed by the Printing Department
1421879100L12/98
CONTENTS
Page
1.
Introduction...............................................................................................................................
2.
Regulations ...............................................................................................................................
2.1
Application................................................................................................................................
2.2
Interpretation ............................................................................................................................
2.3
2.3.1 Construction.............................................................................................................................
10
10
10
10
10
10
11
2.4
11
11
2.5
Miscellaneous............................................................................................................................
12
12
12
12
12
13
2.6
CONTENTS
(Cont)
13
13
13
3.
APPENDICES
Appendix
I. Frequency of Tests and Examinations ..................................................................................
14
15
16
17
V. Form 3 ..................................................................................................................................
18
21
23
24
26
27
1.
Introduction
This guide outlines the main provisions of the Factories and Industrial Undertakings (Lifting
Appliances and Lifting Gear) Regulations.
These Regulations lay down legal requirements for the testing and examination of lifting
appliances and lifting gear (except a hoist) used for raising or lowering or as a means of
suspension in any industrial undertakings.
This guide sets out briefly the provisions of the Factories and Industrial Undertakings (Lifting
Appliances and Lifting Gear) Regulations and explains the law in simple language. It is so
designed that besides serving as a handy reference, it also serves as a checklist of matters
requiring attention.
This guide should be read in conjunction with the guide to the Factories and Industrial
Undertakings Ordinance (Sections 6A & 6B) which imposes general duties on proprietors and
persons employed with regard to the health and safety at work in industrial undertakings.
While every care has been exercised to include important details in this guide, the Factories and
Industrial Undertakings (Lifting Appliances and Lifting Gear) Regulations remain to be the
sole authority for the provisions of the law explained.
2.
Regulations
2.1
Application
Related
Regulations
The regulations apply to lifting appliances and lifting gear used for raising or lowering or as a
means of suspension in any industrial undertakings.
2.2
Interpretation
Except where the context otherwise requires the terms in the regulations are defined as
follows:
automatic safe load indicator means a device intended to be fitted to a crane that
automatically gives an audible and visible warning to the operator thereof that crane is
approaching its safe working load and that automatically gives a further audible and visible
warning when the crane has exceeded its safe working load;
3(1)
competent examiner, in relation to the carrying out of any test and examination required by
these regulations, means a person who is:
(a) appointed by the owner required by these regulations to ensure that the test and
examination is carried out;
(b) a registered professional engineer registered under the Engineers Registration Ordinance
(Cap. 409) within a relevant discipline specified by the Commissioner; and
(c) by reason of his qualifications, training and experience, competent to carry out the test
and examination;
3(1)
competent person, in relation to any duty required to be performed by him under these
regulations, means a person who is:
(a) appointed by the owner required by these regulations to ensure that the duty is carried out
by a competent person; and
(b) by reason of training and practical experience, competent to perform the duty;
3(1)
3(1)
construction site means a place where construction work is undertaken and includes any area
in the immediate vicinity which is used for the storage of materials or plant used or intended to
be used for the purpose of the construction work;
crane means any appliance equipped with mechanical means of raising and lowering a load
and for transporting the load while suspended; and also all chains, ropes, swivels, or other
tackle (down to and including the hook), used in the operation of a crane; but does not include:
(a) a hoist block running on a fixing rail or wire;
(b) a stacker or conveyer whereby a load is moved by means of a belt or platform; or
(c) an earth or mineral moving or excavating appliance not fitted with a grab;
5
3(1)
Related
Regulations
lifting appliance means a crab, winch, teagle, pulley block or gin wheel used for raising or
lowering, and a crane, sheerlegs, excavator, pile driver, pile extractor, dragline, aerial ropeway,
aerial cable-way transporter or overhead runway, and also any part of any such appliance;
3(1)
lifting gear means a chain sling, rope sling, ring or similar gear, and a link, hook, plate
clamp, shackle, swivel or eyebolt;
3(1)
maintained means maintained in an efficient state, in efficient working order and good
repair;
3(1)
owner, in relation to any lifting appliance or lifting gear, includes the lessee or hirer thereof,
and any overseer, foreman, agent or person in charge of having the control or management of
the lifting appliance or lifting gear; and, in the case of a lifting appliance situated on or used in
connection with work on a construction site, also includes the contractor responsible for the
construction site;
3(1)
3(1)
3(1)
safe working load, in relation to a lifting appliance or to lifting gear, means either:
(a) the appropriate safe working load for operating the lifting appliance or lifting gear as
specified in the current certificate of test and thorough examination delivered in the
approved form by a competent examiner in respect of that lifting appliance or lifting gear
for the purposes of these regulations; or
(b) where no such certificate is required, the relevant safe working load shown in the table
referred to in regulation 18(1)(b);
3(1)
thorough examination means a visual examination, carried out as carefully as the conditions
permit in order to arrive at a reliable conclusion as to the safety of the parts examined, and if
necessary for the purpose the visual examination shall be supplemented if necessary by other
means such as a hammer test and, parts of the lifting appliance or lifting gear shall be
dismantled.
3(1)
Contractor for the purposes of these regulations, a contractor is responsible for a construction
site if he is undertaking construction work there, or, where there is more than one contractor
undertaking construction work at the site, if he is the principal contractor undertaking
construction work there.
3(2)
2.3.
Lifting Appliances
4
2.3.1 Construction
All lifting appliances shall be of good mechanical construction, made of strong and
sound materials, free from patent defect and properly maintained.
Adequate arrangements shall be made for fixing and anchoring the appliance to secure
its safety.
A lifting appliance shall be adequately and securely supported and every structure
supporting it is of good construction and adequate strength of sound materials and free
from patent defect.
2.3.2 Testing, thorough Examination and Inspection, including keeping of records on such
testing, examinations and inspection.
See table on Page 14.
57A & 7E
7B
Related
Regulations
received from the competent examiner who has made a statement to the effect that
the automatic safe load indicator is in good working order; and
(c) has been inspected by a competent person and determined to be in safe working
order during each inspection of the crane so required and a certificate in the
approved form is received from the competent person who has made a statement to
the effect that the automatic safe load indicator is in good working order.
2.3.4 Poles or Beams Supporting Pulley Blocks or Gin Wheels
7C
A pulley block or gin wheel which is suspended from or supported by a pole or beam
shall be effectively secured to the pole or the beam.
The pole or beam suspending or supporting the pulley block or gin wheel shall be:
(a) of adequate strength for the purpose for which it is intended to be used; and
(b) adequately and properly secured so as to support the block or wheel and the load
with safety and to prevent undue movement of the pole or beam.
2.3.5 Stability of Lifting Appliances
Before a lifting appliance is used at or moved in an industrial undertaking, appropriate
precautions shall be taken to ensure its stability.
7D(1)
For the purpose of securing the stability of the crane before taken into use:
(a) the crane shall be securely anchored, or adequately weighted by suitable ballast
which is properly placed on the crane and secured in a manner sufficient to prevent
the ballast from being accidentally displaced; and
(b) no part of any rail on which the crane is mounted, or any sleeper supporting such
rail, shall be used as an anchorage.
7D(2)
7E(4)
Where a maximum load has been specified, a loading diagram shall be affixed in a
position where it can readily be seen by the crane driver. The loading diagram shall
be:
(a) appropriate to the stability of the crane as at the time of the test (taking into
account, in the case of a crane mounted on wheels, the conditions of the track); and
(b) indicating the modified safe working load.
7E(5)
The modified safe working load shall be deemed to be the safe working load of the
crane as erected.
7E(6)
7F
7G(1)
Before a crane is taken in use after exposure to weather conditions likely to have affected
the stability of the crane:
(a) the devices used for the anchoring or ballasting of the crane shall be examined and
the crane shall be tested by a competent examiner as soon as practicable after such
7G(2)
Related
Regulations
exposure and a certificate in the approved form shall be obtained from the
competent examiner who has made a statement to the effect that it is in safe
working order;
(b) in the event of the anchorage or ballast being found on such test to be unsafe, steps
that will again ensure the crane's stability shall be taken as soon as practicable.
2.3.9 Erection, Dismantling or Alternation of Cranes to be under Supervision of a Competent
Person
7H
7I
Where more than one lifting appliance is used to raise or lower one load:
(a) each lifting appliance shall be so arranged and fixed that it is at no time loaded
beyond its safe working load or rendered unstable in the raising or lowering of the
load; and
(b) a competent person shall be specially appointed to supervise the operation.
2.3.11 Load to be Safely Secured
Before a lifting appliance is used, every part of any load to be raised or lowered shall be:
(a) securely suspended or supported; and
(b) adequately secured so as to prevent danger arising to persons or property as a
result of the slipping or displacement of any part of the load.
7J(1)
Where, by reason of the nature or position of the operation, a load while being moved
on a lifting appliance or on lifting gear is liable to come into contact with any object so
that the object may become displaced, all reasonable steps shall be taken to ensure that
no person lawfully on or near the industrial undertaking upon which the lifting
appliance or lifting gear is being used is endangered by the displacement of the object.
7J(2)
Where a receptacle is used in connection with any lifting appliance or lifting gear for
raising or lowering stone, bricks, tiles, slates, or other objects, the receptacle shall be
enclosed or to be so constructed or designed to prevent the accidental fall of any of such
objects. This provision does not apply to a grab, shovel or similar excavating receptacle
if effective steps have been taken to prevent persons being endangered by a fall of
objects therefrom.
7J(3) &.
7J(4)
8(1)
If the passageway cannot be maintained at any particular place, access to place shall be
prevented when the appliance is in use.
8(2)
9(1)
If any such platform has a side from which persons may fall a distance of more than
2 m, the following shall be provided:
(a) a suitable guard rail of adequate strength to a height of at least 900 mm above the
platform and above any raised standing place on the platform;
9(2)
Related
Regulations
(b) toe boards at a height of not less than 200 mm above the level of the platform and
any raised standing place on it. The boards shall be so placed as to prevent as far
as possible the fall of persons, materials and tools from the platform; and
(c) the space between any toe board on the platform and the lowest guard rail above it
shall not exceed 700 mm.
Such guard rail or toe board may be removed or remain unerected only when it is
necessary for persons or materials to go to or leave the platform.
2.3.14 Drivers Cabin
The owner of a power-driven lifting appliance shall provide a suitable cabin which:
(a) gives the driver or operator adequate protection from the weather; and
(b) is so constructed as to
(i) give him a clear and unrestricted view that will enable him to use the appliance
safely; and
(ii) give ready access to those parts of the appliance that are within the cabin.
10(1)
10(2)
11(1)
A crane (including a crane with a derricking jib) with variable operating radii shall be
marked with safe working load at various radii of the jib, trolley or crab. In the case of
a crane with a derricking jib, the maximum permissible radius at which the jib may be
worked should be marked on it.
11(2)
Such crane shall have an accurate indicator visible to the driver, showing radius of jib,
trolley or crab at any time and safe working load for that radius.
2.3.16 Load Limit
12
Safe working load of lifting appliances shall not be exceeded, except when tests of such
appliances are being done by competent examiners.
2.3.17 Load Left Suspended
12A
Load shall not left suspended from a lifting appliance unless a competent person is in
charge of it during the period of suspension.
2.3.18 Scotch and Guy Derrick Cranes
The jib of a Scotch derrick crane shall not be erected between the backstays, and the
crane shall not be used to move any load lying in the angle between the backstays.
13(1)
Precautions shall be taken against the foot of the king post of a Scotch derrick crane
being lifted from the socket or support whilst in use.
If the guys of a guy derrick crane cannot be fixed at approximately equal angles to the
mast so that the angles between adjacent pairs of guys are approximately equal, measure
to ensure the stability of the crane shall be taken.
9
13(2)
Related
Regulations
14
15(1)
Any crane that has a derricking jib shall not be used with the jib extended at a greater
radius than that specified in the certificate of test and examination.
15(2)
15A(1)
A power-driven lifting appliance, other than a crane, shall only be operated by a person
who:
(a) has attained the age of 18 years; and
(b) in the opinion of the owner, is trained and competent to operate the appliance.
15A(2)
These requirements shall not apply where a trainee is operating a lifting appliance under
the supervision of a person who meets the requirements of regulation 15A(1) or 15A(2)
as the case may be.
15A(3)
15B(1)
Any person appointed to give signal shall not be under the age of 18 years unless he is
a trainee and acts under the supervision of a competent person.
15B(2)
15B(3)
15C
The steam from or to any crane or winch shall not obscure any workplace at which a
workman is employed.
2.3.24 Brakes, Controls, Safety Devices, etc.
Every crane, crab and winch shall be provided with an efficient brake or brakes or other
similar safety devices to prevent a suspended load from falling out of control.
16(1)
Every lever, handle, switch, or other device used for controlling the operation of any
part of the lifting appliance shall, where practicable, be provided with a suitable spring
or other locking arrangement to prevent the accidental movement or displacement of
the level etc. Such lever, handle, switch or other device shall bear clear markings to
indicate its purpose and the mode of operation.
16(2)
10
Related
Regulations
The rotating handles of a manually operated winch or non-derricking jib crane do not
require markings to indicate their purpose and operation mode.
16(3)
Effective measures are required to be taken to prevent an overhead travelling crane from
coming within 6 m of a place where any person working on or near the wheel track is
liable to be struck by the overhead travelling crane.
16(4)
Where any person is employed or working above floor level and is liable to be struck by
an overhead travelling crane or its suspended load, effective precautions are to be taken
to ensure that such person is warned of the approach of the crane. This does not apply
when the person's work is connected with or dependent on the movements of the crane.
16(5)
17(1)
Every drum or pulley on which a rope of any lifting appliance is carried shall be of
sufficient diameter and construction for the rope used.
17(2)
Every rope which terminates at the winding drum of a lifting appliance shall be properly
secured to the drum.
At least two turns of the rope shall remain on the drum at every operating position of
the lifting appliance.
2.4
18
Chains, ropes and lifting gear shall be of good construction, sound material, adequate
strength, and shall be free from patent defect. They shall be marked with safe working
load and means of identification.
A table in English and Chinese showing the safe working loads of each kind and size of
chain, rope or lifting gear in use, and, in the case of a mulitple sling, the safe working
load at different angles of the legs, shall be posted in a prominent position within the
industrial undertaking. Only chain, rope or lifting gear shown in the table shall be used.
No chain, rope or lifting gear shall be used for any load exceeding its safe working load
shown in the table.
No chain, rope or lifting gear (except a fibre rope or fibre-rope sling) shall be used
unless it has been tested and thoroughly examined by a competent examiner in the
manner prescribed in the First Schedule (Please see Appendix II) and a certificate in the
approved form in which the competent examiner has made a statement that it is in safe
working order has been obtained.
Each chain, rope and lifting gear in use shall be thorough examined by a competent
examiner in the preceding 6 months before it is used and a certificate in the approved
form in which the competent examiner has made a statement to the effect that it is in
safe working order has been obtained.
Each chain, rope and lifting gear shall be inspected before use on each occasion by a
competent person.
Every chain shall not be shortened by tying knots nor shall it be damaged by sharp
edges.
The chain, rope or lifting gear in use shall be clearly and legibly marked on it its safe
working load together with an appropriate mark to distinguish it from other similar
lifting gear.
The chain, rope or lifting gear shall not be loaded beyond its safe working load except
for the purpose of testing or examination by a competent examiner.
A wire rope shall not be used for raising or lowering or as a means of suspension if in
any length of 10 diameters, the total number of visible broken wires exceeds 5% of the
total number of wires in the rope.
11
Related
Regulations
2.5
Miscellaneous
18B
18C
The certificates and reports issued in respect of any test, examination or inspection of
lifting appliances, chains, ropes of lifting gears (whether the equipment is still in use or
not) shall be kept in a safe place and shall not be disposed of until 2 years after the date
of issue thereof or the date on which the lifting appliance, chain, rope or lifting gear is
disposed of. The certificates or reports shall be made available for inspection at all
reasonable time by an occupational safety officer who requests to see them. A copy or
an extract from any certificate or report shall be delivered to an occupational safety
officer upon his request in writing within such period (being not less than 7 days) as may
be specified in the request.
A copy of the relevant and the most recent certificate or report shall be displayed in the
driving cabin or other prominent place on the equipment to which it relates or in a
prominent place nearby.
2.6
Related
Regulations
20
21(1)
22
21(2)
Useful Information
If you wish to enquire about this guidebook or require advice on occupational safety and
health, you can contact the Occupational Safety and Health Branch through:
Telephone : 2559 2297 (auto-recording after office hours)
Fax
: 2915 1410
E-mail
: laboureq@labour.gcn.gov.hk
Information on the services offered by the Labour Department and on major labour legislation
can also be found by visiting our Home Page on the Internet. Address of our Home Page is
http://www.info.gov.hk/labour.
13
14
R. 3
R. 5(4)
R. 5(5)
R. 6A
R. 3
R. 5(1)
R. 6A
R. 3
R. 7A
R. 3
R. 7E
R. 3
R. 18
LIFTING
APPLIANCE
LIFTING
APPLIANCE
LIFTING
APPLIANCE
CRANE
CHAINS, ROPES
AND LIFTING
GEAR (except a fibre
rope or fibre-rope
sling)
Testing
in the preceding 6
months before use
before erection
(for all of the
devices used for
the anchoring or
ballasting)
at least once in
the preceding 12
months
Examination
within the
preceding 7 days
Inspection
Form 6
Form 7
Form 2
Form 1
Form 5
Form 3
Form 4
Form 3
Form 4
Report form
Results of the tests, examinations and inspections are to be entered on the approved forms in which the competent examiner or person has made a
statement to the effect that the lifting appliance or gear is in safe working order.
Note: All tests and examinations are to be carried out in accordance with the provisions of this Regulations.
before use
R. 3
R. 5(3)
R. 6A
CRANE,
CRAB OR
WINCH
before use
R. 3
R. 5(2)
R. 6A
Legal ref.
LIFTING
APPLIANCE
(other than a crane,
crab or winch)
Item
Appendix I
Appendix II
FIRST SCHEDULE
15
Appendix III
16
Appendix IV
17
Appendix V
18
19
20
Appendix VI
21
22
LALG-F5
Appendix VII
23
Appendix VIII
24
25
Appendix IX
26
Appendix X
HOW TO APPLY FOR CRANE OPERATOR CERTIFICATION SCHEME
Under Regulation 15(A)(1)(b) of the Factories & Industrial Undertakings
(Lifting Appliances & Lifting Gear) Regulations
Application
Under Regulation 15A(1)(b) of the Factories and Industrial Undertakings (Lifting Appliances and Lifting
Gear) Regulations (the Regulation), any person, other than the Construction Industry Training Authority,
who wishes to issue certificate to crane operators for the purpose of the Regulation, should obtain the
authorization from the Commissioner for Labour.
The processing of application for authorization to issue certificates to crane operators is currently handled
by the Registration and Certification Unit of the Occupational Safety and Health Branch of the Labour
Department. The applicant should submit his application, together with details of the proposed training
course, in writing to the Occupational Safety and Health Training Centre, Labour Department, at 13/F.,
City Landmark, 68 Chung On Street, Tsuen Wan, New Territories (Telephone Number: 2940 7048).
The
(a)
(b)
(c)
(d )
(e)
(f )
(g)
(h)
(i)
Important
(1)
No charge is made for the processing of any appliance. Any person proposing to offer assistance in
respect of the application in return for a reward should be reported immediately to Labour Department or
the Independent Commission Against Corruption.
(2)
Applicants are warned that offering or giving any gratuity, money or gift as an inducement to any
Labour Department employees in relation to an application constitutes an offence under the Prevention of
Bribery Ordinance. Such case will be reported to the Independent Commission Against Corruption.
27
(Lifting Appliances
and Lifting Gear)
Regulations