Envent 331manual
Envent 331manual
Envent 331manual
Revision 5
April 2016
Table of Content
INTRODUCTION ...................................................................................................................................... 1
Contacting Envent Engineering Ltd............................................................................................................ 1
Canada Office: (Main) ............................................................................................................................ 1
USA Office: ............................................................................................................................................ 1
China Office: ........................................................................................................................................... 1
Warranty & Liability Statements ................................................................................................................ 2
Limitation of Warranty ........................................................................................................................... 2
Disclaimer ................................................................................................................................................... 2
Warnings & Cautions .................................................................................................................................. 3
Warning & Cautions for 330 & 331 H2S Analyzers ............................................................................... 3
Warning & Cautions for 330 Analyzer Only .......................................................................................... 4
Warning & Cautions for 331 H2S Analyzer Only .................................................................................. 4
Analyzer Certifications: Area Classification .............................................................................................. 5
Certification under CSA Standards Mark# MC 235646 ......................................................................... 5
Products........................................................................................................................................... 5
Applicable Requirements ................................................................................................................ 6
Certification under CSA Standards ETL Mark# 4002458 ...................................................................... 7
Products........................................................................................................................................... 7
Applicable Requirements ................................................................................................................ 8
Analyzer Specifications .............................................................................................................................. 9
Key Symbols ............................................................................................................................................. 10
PRINCIPLE OF OPERATION................................................................................................................. 11
Physical Reaction ...................................................................................................................................... 11
Analysis Cycles ......................................................................................................................................... 12
ANALYZER COMPONENTS ................................................................................................................. 15
Controller Board ....................................................................................................................................... 15
Power Connection ................................................................................................................................. 15
Solenoid Output Drivers & Furnace Output ......................................................................................... 15
Dry Contact Relays ............................................................................................................................... 16
Analog Outputs ..................................................................................................................................... 16
Digital Inputs ........................................................................................................................................ 17
Serial Ports & I2C ................................................................................................................................. 17
LCD Display Board .................................................................................................................................. 18
Sample Chamber ....................................................................................................................................... 19
Sensor Block ......................................................................................................................................... 19
Window & Gasket................................................................................................................................. 19
Aperture Strip........................................................................................................................................ 19
Trigger Slide ............................................................................................................................................. 20
Sample flow Components ......................................................................................................................... 21
Flowmeter ............................................................................................................................................. 21
Humidifier Unit ..................................................................................................................................... 21
Eductor Block ....................................................................................................................................... 23
Sample Conditioning System .................................................................................................................... 25
Filter Housing, Pressure Regulator & Pressure Gauge (Conventional) ................................................ 26
Filter Housing ............................................................................................................................... 26
MAINTENANCE ..................................................................................................................................... 64
H2S Sensing Tape Change Procedure ....................................................................................................... 64
Sample Conditioning System Cleaning Procedure ................................................................................... 65
Material List .......................................................................................................................................... 65
Procedure .............................................................................................................................................. 65
TROUBLESHOOTING ............................................................................................................................ 67
APPENDICES .......................................................................................................................................... 77
Modbus Registry ....................................................................................................................................... 77
Recommended Spare Parts List ................................................................................................................ 78
Chico A Sealing Compound: For sealing fittings in Hazardous Locations .............................................. 78
Safety Data Sheet for H2S Sensing Tape .................................................................................................. 79
List of Figures
Figure 1. H2S Analyzer Principle of Operation Diagram ......................................................................... 12
Figure 2. H2S Analysis Cycle ................................................................................................................... 13
Figure 3. H2S Controller Board Front View (Customer Connections) ..................................................... 15
Figure 4. Relay & Solenoid Outputs ......................................................................................................... 16
Figure 5. AO 4-20 mA Output Wiring Options ........................................................................................ 17
Figure 6. RS-232 Serial Port wired to a DB9 Female Connector ............................................................. 18
Figure 7. 330 & 331 H2S Analyzer Bare Two-Line Display .................................................................... 18
Figure 8. Sample Chamber (Exploded View) ........................................................................................... 19
Figure 9. Trigger Slide Installed on a 330 H2S Analyzer (Applicable for 331 Analyzers) ..................... 21
Figure 10. Envent's Humidifier Unit......................................................................................................... 22
Figure 11. Humidifier Unit Installed in a 331 H2S Analyzer ................................................................... 23
Figure 12. Eductor Block (Venturi Effect) ............................................................................................... 24
Figure 13. PI&D Diagram of Standard Sample System for 330 & 331 H2S Analyzers ........................... 25
Figure 14. Conventional Standard Sample System................................................................................... 27
Figure 15. Alternative Standard Sample System ...................................................................................... 28
Figure 16. Low H2S Sensing Tape Sensor ................................................................................................ 29
Figure 17. Internal & External Pressure Switches .................................................................................... 29
Figure 18. Analog Output Board .............................................................................................................. 30
Figure 19. Ethernet Communication Card ................................................................................................ 30
Figure 20. Space Requirements for the 330 & 331 H2S Analyzers .......................................................... 32
Figure 21. 331 Recommended Venting for 331 (Same as the 330 H2S Analyzer)................................... 34
Figure 22. 330 Display (left) & 331 Display (right) ................................................................................. 38
Figure 23. H2S Software: Enable Communication ................................................................................... 40
Figure 24. H2S Software: Analyzer Connection Failed ............................................................................ 41
Figure 25. H2S Software: Uploading & Save As Button .......................................................................... 42
Figure 26. H2S Software: User View ........................................................................................................ 43
Figure 27. H2S Software: Active Data Polling in User View ................................................................... 44
Figure 28. H2S Software: Change from User to Factory View................................................................. 44
Figure 29. H2S Software: Scan IO Tab ..................................................................................................... 45
Figure 30. H2S Software: Application Tab ............................................................................................... 46
Figure 31. H2S Software: Stream Setup Tab: Stream 1 & 2 Tab .............................................................. 46
Figure 32. H2S Software: Stream Setup Tab: Cal. Stream 1 & 2 ............................................................. 49
List of Tables
Table 1. 330/331 H2S Analyzer Specifications .......................................................................................... 9
Table 2. Aperture Strips & Ranges ........................................................................................................... 20
Table 3. Sample Volume and & Flow Rate .............................................................................................. 34
Table 4. Display Button Description/Function ......................................................................................... 38
Table 5. Display LED Description/Function ............................................................................................ 39
INTRODUCTION
This manual provides all the necessary information to install, operate and
maintain the 330 and 331 H2S Analyzer units. This manual is intended for
technicians and operators.
The Envent's 330/331 H2S Analyzer is a uniquely rugged and simple design that
utilizes lead acetate based detection which provides a linear and interference-free
output of H2S concentration. This analyzer can measure a wide range of hydrogen
sulfide concentrations from parts per billion (ppb) concentrations to parts per
million (ppm) concentrations. With the addition of a dilution sample system, it
can read in high concentrations in percentage up to 100%.
There are other options available such as the sample system for H2S analysis in
liquids or the addition of a hydrogen reaction furnace for total sulfur
measurements.
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Disclaimer
No other warranty is expressed or implied. The manufacturer specially disclaims
the implied warranties of merchantability and fitness for a particular purpose.
The sole remedy of the buyer shall in no case exceed the purchase price of the
analyzer.
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The manufacturer shall not be liable for personal injury or property damage
suffered in servicing the product. The product should not be modified or repaired
in a manner at variance with procedures established by the manufacturer.
Do not disconnect equipment unless power has been switched off or area is
known to be non-hazardous.
Turn off power before servicing. Ensure breakers are off before connecting or
disconnecting power supply.
The analyzer should be mounted in an area in which it is not exposed to vibration,
excessive pressure, temperature and/or environmental variations.
Disassembly of the pressure regulator and solenoids in the field is not advised.
Consult the factory if the regulator or solenoid appears contaminated.
Before resuming line pressure, be sure that all port connections, sample sweep
and sample conditioning system are securely installed.
All connections must be leaktight to ensure the effectiveness of the analyzer as
well as safety. The user is solely responsible for the product selection, safety and
warning requirements for the application. If the equipment is used in a manner not
specified by Envent Engineering Ltd, the protection provided by the equipment
may be impaired.
Do not use solvents, brake cleaners, soaps, detergents or rubbing alcohol to clean
up analyzer or sample system.
This unit may require a disconnect device rated 24 VDC and 5A max. It must be
protected by a circuit breaker rated 24 VDC and 5A max, and it is to be installed
in accordance with local electrical codes.
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This unit may require a disconnect device rated 240 VDC and 5A max. It must be
protected by a circuit breaker rated 240 VDC and 5A max, and it is to be installed
in accordance with local electrical codes.
Incorrect configuration of the analyzer may cause incorrect operation. Injury
and/or damage to facilities may occur. Check analyzer's functionality after
configuration changes have been made.
Envent Engineering H2S Sensing Tapes are suitalbe for use, if stored in the
original sealed package, for 10 years fron date of manufacture. Tapes should be
stored in a coll dry location. If the seal on the package has been broken in storage,
the H2S Sensing Tape should be discarded.
Warning & Cautions for 330 Analyzer Only
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CSA Standard C22.2 No. 0-10 General Requirements Canadian Electrical Code
Part II.
CSA Standard C22.2 No.0.4-M2004 Bonding of Electrical Equipment.
CSA Standard C22.2 No.30-M1986 Explosion-Proof Enclosure for Use in Class
I Hazardous Locations.
CSA Standard C22.2 No.142-M1987 Process Control Equipment.
CSA Standard C22.2 No.157-M1992 Intrinsically Safe and Non-Incendive
Equipment for Use in Hazardous Locations.
CSA Standard C22.2 No. 213-M1987 Non-Incendive Electrical Equipment for
Use in Class I, Division 2 Hazardous Locations.
ANSI-ISA 12.27.01-2011 Requirements for Process Sealing Between Electrical
Systems and Flammable or Combustible Process Fluids.
UL Standard 508, Seventeenth Edition Industrial Control Equipment.
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Products
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330, 330S, and 330SDS - Total Sulphur Analyzer, Class I, Division 1, Groups
BCD.
331, 331S, and 331SDS - H2S Analyzer, Class I, Division 2, Groups ABCD.
331, 331S, and 331SDS - Total Sulphur Analyzer, Class I, Division 2, Groups
BCD
Temperature code (all products): T3C
Ambient Temperature Range (all products): 0C to 50 C
Applicable Requirements
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Analyzer Specifications
Measurement Method
Ambient Temperature
Power
Electrical Certification
Output Ranges
Response Time
Accuracy
Display
Outputs
Total Sulfur
Dilution Sample
System
Liquid Sampling
Parts Per Billion
Low Tape Sensor
Low Pressure Switch
AO Powered Boards
Stream Switching
Ethernet Port
Auto Calibration
Analyzer Specification
ASTM D4084 - 07: Standard Test Method for Analysis of Hydrogen Sulfide in
Gaseous Fuels (Lead Acetate Reaction Rate Method)
0-50 C (standard) consult factory for other requirements, 0 to 90% humidity
(non-condensing)
12-24 VDC @ less than 3W
Or, 100-240 VAC 50/60 Hz, 5W,
(300W when total sulfur option is included)
330
Class I, Division 1 Groups B,C&D
331
Class I, Division 2 Groups A,B,C&D
Certified to CSA standards under the CSA Mark # MC 235646 (H2S Analyzers
sold up to Feb 29, 2016)
Certified to CSA standards under the ETL Mark #4002458 (H2S Analyzers sold
from March 01, 2016 and on)
Standard ranges are between 10-100 ppb and 0-100 ppm
20 seconds to 90% of step change
1.5% of full range
2 x 16 character LCD with back lighting; menu is scrolled by internal button or
magnetic wand (330)
Two 4-20mA outputs (loop power required), optional 4-20mA powered output
boards are available
Serial (1) RS-232 Modbus protocol
(1) RS-485 Modbus protocol
Two additional serial ports plus Ethernet as an option
4 SPDT relays (120 VAC 5A maximum)
4 solid state solenoid drivers
Optional Equipment
Utilized when all sulfur compounds need to be measured. A Total sulfur reaction
furnace is added which allows the analyzer to measure total sulfur
Utilized when the analyzer needs to measure ranges above 100 ppm. A permeable
membrane dilution system
Utilized when a liquid sample conditioning system is required to measure
hydrogen sulfide in Liquids
Utilized when analyzer requires to read in parts per billion (<1 ppm)
Utilized when an alarms is required when the H2S sensing tape needs to be
changed
Utilized for alarming when sample pressure drops below 10 PSI
Utilized for loop-powered analog outputs
Switches between two sample streams or between hydrogen sulfide and total
sulfur measurement
Utilized for TCP/IP communication capabilities
Utilized to initiate a calibration based on time of day or manually
Table 1. 330/331 H2S Analyzer Specifications
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Key Symbols
The following symbols are used throughout this manual. They are intended to
draw attention to important information.
Description of hazards that could result in mayor injury or death.
Description of hazards that could result in minor injury or property damage.
Description of important information regarding safety of personal and/or property.
Description of useful information to help understand a concept.
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PRINCIPLE OF OPERATION
Physical Reaction
Envent's models 330 and 331 H2S analyzers use ASTM D4084 07: Standard
Test Method for analysis of hydrogen sulfide in gaseous fuels (Lead Acetate
reaction rate method). This method uses lead acetate impregnated paper.
Throughout this document the term lead acetate tape will be written as "H2S
sensing tape". Refer to "Safety Data Sheet for H2S Sensing Tape" on page 79 for
safety information on the H2S sensing tape.
The H2S sensing tape reacts when in contact with hydrogen sulfide by the
compound relationship shown below. This tape does not react to any other sulfur
compound in the gas stream. This makes it free from interference when more than
one sulfur compound is present in the sample stream. The H2S reaction is visibly
evident by a brown stain directly on the H2S sensing tape.
2O
H 2 S + Pb (CH 3COO ) 2 H
The electronics built into the models 330 and 331 have been programmed to
measure the rate of darkening over time which, in turn, gives the hydrogen sulfide
concentration. When no H2S is in contact with the H2S sensing tape, the analyzer
sensor reads 1000 mV (+/- 100 mV).
The sensor block has a LED and a photodiode detector. The LED emits a red
beam of light which is reflected off of the H2S sensing tape to the photodiode
which detects the light intensity. The darker the H2S sensing tape becomes when
in contact to H2S, the less light the photodiode detector receives reducing the
millivolt value, which in turn, increases the H2S Value.
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Figure 1 above shows a flow and pressure regulated of a filtered sample gas
passing through the humidifier into the sample chamber. An aperture in the
sample chamber, which differs in sizes depending on the application, allows the
gas to come in contact with the H2S sensing tape creating a brown stain.
Flow and pressure are the most important variables when measuring H2S and
must be kept at a constant state for the analyzer to measure H2S properly. Pressure
should be kept at a constant 15 psig. The lowest pressure found to be tolerable for
proper H2S measurement is 0.5 psig. Flow must be kept at a constant flow of 2 cm
(between 100-200 cc/min). A change in flow of +/- 1 cm affects the reading by
10% of full range.
Analysis Cycles
The analysis of the color rate of change on the H2S sensing tape is measured in
analysis cycles. An analysis Cycle lasts up to a maximum of 360 seconds (6
minutes). For some applications, such as parts per billion, the maximum analysis
cycle is increased more than 360 seconds.
Do not change the Maximum Analysis Time, consult Envent Engineering Ltd.
Once an analysis cycle is complete, the motor moves the H2S sensing tape giving
the sensor block new tape surface area to start the analysis again. In normal
operation, if the analyzer is being exposed to H2S within its range, the analysis
cycle should last between 170 to 220 seconds; the cycle lasts 360 seconds if no
H2S is present.
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Figure 2 shows a complete analysis cycle from when the motor has advanced the
H2S sensing tape from a previous analysis (1), to the end of the current analysis
(4). Once the H2S sensing tape has finished moving and new tape surface area is
exposed, the reflection of light from the LED to the photodiode detector is at its
maximum and results in a voltage output from the sensor block of 1000 mV (+/100 mV). This voltage is captured by the analyzer and it is referred to as the "Zero
Voltage". The zero voltage will vary for each surface area of the H2S sensing tape
and will represent the starting point for the H2S reading for that cycle.
From stage (2) to (4) the H2S value starts increasing as the millivolt value drops
from exposure to H2S. This stage is called "RRA Analysis". The RRA stands for
Rapid Response Algorithm and it is the instantaneous H2S readings calculated
over the previous 10 seconds. The RRA new readings are calculated every 67 ms.
As the H2S sensing tape darkens, the RRA value starts going up every second.
Although the RRA is almost instantaneous, it is not as accurate as the final
reading obtained at the "Concentration Calculation" stage (3) to (4). RRA can be
used as a trigger alarms setpoint in case the application requires a rapid response
time (less than 2.5 to 3.5 minutes).
From stage (3) to (4) is when the H2S slope is optimal for calculating the final
H2S value for that Cycle. Algorithms are used by the controller board to calculate
as accurately as possible the H2S final value. Once the final value is obtained, it
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will stay at that value (shown in the display and 4-20 mA analog outputs) until the
next cycle has finished and updates the H2S current reading.
It is important that the analyzer is used for its calibrated H2S range. Do not use
this unit for an application that will require readings outside of its calibrated
range. This will cause the H2S sensing tape to run out faster and will cause less
accurate readings. The range is determined by the aperture strip in the sample
chamber. For more information analyzer ranges, refer to "Aperture Strip" on page
19.
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ANALYZER COMPONENTS
In this section, the main components of the 330/331 H2S analyzer will be covered
as well as the optional components added to the system at customer request. A
brief explanation of type, functionality, set up and options will be described.
Total Sulfur and Dilution system options will not be covered in this section.
Please refer to Total Sulfur and Dilution manuals.
Controller Board
The H2S controller board is the most important electronic component of the
analyzer. It is a printed circuit board that holds all of the customer's connections
such as, communication ports, digital inputs, analog outputs, relay outputs
solenoid outputs, and AC or DC power input. Refer to Figure 3.
Power Connection
The H2S controller board has four solenoid driver outputs. They output the same
voltage used to power up the controller board and are used to directly drive
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The H2S controller board has four dry contact relays used as status outputs, to
drive external relays or solenoids. They are rated for a maximum of 120 VAC 5
Amp (Refer to Figure 4).
Analog Outputs
The H2S controller board has two isolated loop power 4-20mA outputs which can
be set up for different variable outputs. Loop power (10-32 Volts) sourced from
the end device (PLC) is required for the analog to output. Figure 5 shows the
different wiring set ups for the analog outputs.
The third wiring option shown in Figure 5 uses Envent's powered AO board(s) to
provide self-powered analog outputs. These boards are available at Envent
Engineering Ltd. Refer to "Power AO Boards" on page 30.
The factory default variable for the two analog outputs is the current H2S reading
on Stream 1, labeled in the software as "Process Stream#1: Current Value".
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Digital Inputs
The H2S controller board has four digital inputs use to signal the analyzer of a
change of state from an external device, refer to Figure 3. As factory default,
DI#1 is used for low H2S sensing tape sensor and DI#2 is used for low pressure
switch, if applicable. These two devices are installed to the analyzer only by
customer request. To know more about these two options, please refer to
"Optional Components" on page 28.
Serial Ports & I2C
The H2S controller board has the communication capabilities for RS-232, RS-485
and Ethernet (Optional). The RS-232 Serial port is wired to a DB9 Female
connector for easy access with a DB9M/F Extension cable (provided with
analyzer) refer to Figure 6.
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Sample Chamber
The sample chamber is the component that allows the H2S sample to come in
contact to the H2S sensing tape which in turn is read by the sensor block. The
sample chamber is made of the following components:
Sensor Block
The sensor block measures the intensity of the LED light reflected off of the H2S
sensing tape. It is composed of an electronic board, a red light emitting diode and
a photodiode, refer to Figure 8. As the tape gets darker due to exposure to H2S,
the photodiode receives less light. Less light means more H2S.
Window & Gasket
These two components seal the small compartment where the H2S comes inside
the sample chamber, refer to Figure 8. The window keeps a clear view for the
LED and the photodiode to work properly and isolates them from the sample gas.
The rubber gasket seals the Sample Chamber compartment preventing any leaks.
Aperture Strip
The sample chamber has a fixed size aperture of inch which is useful for
concentrations in between 1 ppm to 16 ppm.
For concentration applications below 1 ppm or above 16 ppm an aperture strip is
installed behind the window in the Sample Chamber, refer to Figure 8. This
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aperture strips keep the analysis time to be approximately the same regardless of
the range.
Various sizes of apertures match different measurement ranges. The following
table shows the aperture size according to its range. Refer to Table 2.
H2S Range
50 ppb to 1 ppm
1 ppm to 16 ppm
16 ppm to 30 ppm
30 ppm to 50 ppm
50 ppm to 100 ppm
100 ppm to 500 ppm
Over 500 ppm
Aperture Strip
Envent PN
ppb style
330110
None (1/4" fixed aperture size)
N/A
1/16"
330103
1/32"
330102
Pin Holes
330100
Laser Dot
330109
Addition of a dilution panel. Consult Factory.
Table 2. Aperture Strips & Ranges
Trigger Slide
The trigger slide is the device that seals the H2S sensing tape against the sample
chamber. The pressure created by the two springs is enough to seal the sample
chamber (4 5 W.C). The head of the trigger slide is low-friction which ensures
the H2S sensing tape to move smoothly preventing the tape to break. It also
ensures that the stain on the tape has even and sharp edges. Refer to Figure 9.
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Figure 9. Trigger Slide Installed on a 330 H2S Analyzer (Applicable for 331 Analyzers)
This component comes with all 330/331 H2S analyzer. The flowmeter is a F6565mm forged aluminum body with a standard cartridge control valve*. Flow must
be kept at a constant flow of 2 cm (between 100-200 cc/min). A change in flow of
+/- 1 cm affects the reading by 10% of full range.
*The flowmeter is changed to a "No Knob" for 330/331 H2S analyzers with total
sulfur or dilution systems. The flow is controlled using a critical orifice set to a
flow 100-200 cc/min and flowmeters located in the sample conditioning system.
Humidifier Unit
For the H2S to adhere to the surface of the H2S Sensing tape, it needs to be
humidified. The humidifier unit helps having constant moisture content in the
sample which increases the chemical reaction on the H2S Sensing tape. Envent
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The humidifier works by using Nafion Tubing. This material has the capability to
transports water vapor from the most humidified medium to the driest medium.
The sample gas traveling inside the Nafion tube is dryer than the outside of the
tube which is being saturated with water, thus, humidifying the gas sample. It is
important to have a constant flow to create a constant humidification of the
sample gas.
The humidifier unit can be filled with distilled water or 5% Acetic Acid up to
where the line indicates on the unit. Acetic acid is preferable over distilled water
since it prevents the liquid to create mold and fungus overtime. Also the freezing
point for water is 0 C and for 5% Acetic Acid is -2 C making it more reliable
under freezing temperatures.
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Figure 11 shows know how to install the humidifier unit in a model 331 H2S
analyzer. Same principle applies for the model 330 H2S analyzer.
Eductor Block
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The eductor is required with this model in order to maintain electrical safety and
certification in division 2 areas
In cold climates, since the analyzer is venting a moist sample, freezing can occur.
The educator will help reduce freezing problems in the vent line due to the
increased velocity and drying effect of the sweep gas. The eductor vent can be
retrofitted to existing analyzers.
In normal conditions, the eductor makes a noise similar to a gas leak. This noise is
normal and it is due to the 15 psig pressure being expelled through the restricted
fitting creating suction from the gas vent line (Venturi Effect). DO NOT block the
opening at the bottom of the eductor or the modified elbow fitting.
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Figure 13. PI&D Diagram of Standard Sample System for 330 & 331 H2S Analyzers
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For special sample systems, refer to drawing package in the analyzer binder or
USB flash drive provided with the analyzer.
The standard sample conditioning system consists of:
Filter Housing, Pressure Regulator & Pressure Gauge (Conventional)
Filter Housing
The filter housing is capable of withstanding up to 5000 psig. This filter is set as
"Particulate" to better remove solid particles from the gas sample. For wet/dirty
systems, the filter is set as "Coalescent". The bonded microfiber filter element
located inside the filter housing should be changed at least every 3 months or as
required depending on the application.
Please contact Envent Engineering Ltd to order more bonded microfiber filters.
(Part No. 330406)
Pressure Regulator
The pressure regulator is a Swagelok 316SS 0-3600 psig Inlet and 0-25psig outlet
Series KPR.
Pressure Gauge
The Pressure gauge has a range of 0-30 psig. The pressure should be maintained
at 15 psig for normal operation. The lowest pressure found to be acceptable for
proper H2S measurement is 0.5 psig; however, it is not recommended to have a
lower pressure than 10 psig.
Three-way valve
It allows the user to manually switch from sample gas to calibration gas.
Sweep Needle Valve
This needle valve works by draining any liquids that may collect from the filter. It
also reduces lag time in the sample piping.
To learn more about lag time in the sample inlet please go to "Sample Volume &
Flow Rate" on page 34.
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The sample conditioning system comes with the Envent's IFR regulator and filter
housing unit. The maximum inlet pressure is 3600 psig and outlet is 0-25 psig.
Pressure gauge used is the same as the conventional sample system. Refer to
Figure 15. The filter housing contains a bonded microfiber filter element that
should be changed at least every 3 months or as required depending on the
application.
Please contact Envent Engineering Ltd to order more bonded microfiber filters.
(Part No. 330406)
Pressure Gauge
The Pressure gauge has a range of 0-30 psig. The pressure should be maintained
at 15 psig for normal operation. The lowest pressure found to be acceptable for
proper H2S measurement is 0.5 psig; however, it is not recommended to have a
lower pressure than 10 psig.
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Three-way valve
It allows the user to manually switch from sample gas to calibration gas.
Sweep Needle Valve
This needle valve works by draining any liquids that may collect from the filter. It
also reduces lag time in the sample piping.
To learn more about lag time in the sample inlet please go to "Sample Volume &
Flow Rate" on page 34.
Optional Components
Envent Engineering Ltd offers optional components that could be required for
certain applications. These components are:
Low H2S sensing Tape Sensor
Analyzers can automatically alarm when the H2S sensing tape is almost fully used
and needs to be changed. It alarms when the tape has 2 5 days left remaining on
the roll. This sensor is installed at customer request or it can be obtained after
purchase. Refer to Figure 16.
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Please contact Envent Engineering Ltd to order a low H2S sensing tape sensor.
(Part No. 33046A)
The low H2S sensing tape sensor is wired to DI#1 in the controller board by
default. Low tape alarm is configured to change state of Relay#4, Fault LED, and
Virtual#1 for standard configurations.
Low Pressure Switch
Analyzer with low pressure switch(es) alarm when the Sample inlet pressure
drops below 10 psig. Pressure switch(es) are installed at customer request. It is
wired to DI#2 by default in a Fail Safe configuration. Low Pressure alarm is
configured to change state of Relay#4, and Fault LED for standard configurations.
There are two types of pressure switches available. Internal pressure switch and
external pressure switch; refer to Figure 17. Both styles can be used for both the
330 and 331 H2S analyzers. If the internal switch is used on the 330 H2S analyzer
(division 1), a flame arrestor is used to comply with regulation standards.
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Power AO Boards
The 330/331 H2S analyzers have two isolated loop power 4-20mA Outputs. For
self-powered AO, power AO boards can be implemented at customer request;
refer to Figure 18.
The 330/331 H2S analyzer has the capability to communicate through RS-232 and
RS-485. For Ethernet (TCP/IP Protocol), a communication card is implemented to
the analyzer at customer request, refer to Figure 19 .
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INSTALLATION
Installation Requirements
Electrical Requirements
The 330/331 H2S analyzer's controller board can either be 110-240VAC or 1032VDC. Consult the analyzer nameplate attached to it or factory calibration
certificate for more information.
If the analyzer comes with an external solenoid(s) for auto calibration, stream
switching, etc., please check the Factory Calibration Certificate to confirm the
solenoid(s) voltage requirement. The motherboard can withstand a voltage range
but the solenoid(s) cannot. For instance, for application where the power supply
changes from 110 VAC to 240 VAC, the solenoid(s) will need to be changed to a
240 VAC solenoid.
The power consumption for a VDC analyzer is 3 Watts and for a VAC is 5 Watts.
For the total sulfur option the power consumption 300 Watts.
Location for the System
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Space Requirements
Figure 20. Space Requirements for the 330 & 331 H2S Analyzers
Make sure to leave at least 1 feet of extra space on the left side of the 330 H2S
analyzer. This will allow proper opening of the side door located at the upper blue
chassis where the H2S sensing tape is located.
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The sample to the 330/331 H2S analyzer must be representative of the process
stream and should be taken from a point as close as possible to the analyzer to
avoid lag times and sample degradation in the tubing. A probe must be installed
vertically on a horizontal section of pipe ensuring that the sample is drawn from
the middle third of the pipeline.
An optional Genie GPR Probe regulator may be used. The function of this probe
is to ensure a clean dry sample to the analyzer and to reduce the pressure of the
sample. The lower pressure will improve the response time of the analyzer. Refer
to Figure 21.
1/4 inch 316 stainless steel tubing and fittings are recommended for the sample
inlet and sample sweep tubing. Sample sweep can be connected to a flare line if
available. Refer to Figure 21.
1/8 inch 316 stainless steel tubing can also be used if the response time of the
analyzer is of particular concern.
Vent line
3/8 inch stainless steel tubing and fittings are recommended for the vent line to a
maximum of 6 feet in length. 1/2 inch stainless steel tubing should be used for
vent lines exceeding 6 feet. The tubing should be installed with a slight downward
slope and should be as short as possible. Refer to Figure 21.
The sample vent line must be tubed to atmospheric pressure outside and cannot be
connected to a flare line or header.
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Figure 21. 331 Recommended Venting for 331 (Same as the 330 H2S Analyzer)
The sample should be supplied to the 330/331 H2S analyzer at 10-15 psig and at a
flow between 100-200 cc/min (set flowmeter at 2.0). A bypass sweep is
recommended to reduce sample lag time in the sample line if it is at high pressure
or it is longer than 15 feet (The Standard H2S conditioning sample system has a
bypass sweep). The standard sample tubing material is 1/4" 316 stainless steel;
however, 1/8" stainless steel tubing can be used if the response time is critical
(refer to Table 3).
Tube
Size
(")
Tube
Gauge
ID (")
ID (cm)
Flow
(SCFH)
Flow
Std.
(cc/min)
Pressure
(PSIA)
Lag
Lag
Time per Time per
100' (min) 100' (sec)
3/8
20
0.319
0.810
2359
800
36.30
2178
3/8
20
0.319
0.810
2359
200
9.07
544
3/8
20
0.319
0.810
2359
50
2.27
136
1/4
20
0.181
0.459
2359
800
11.69
701
1/4
20
0.181
0.459
2359
200
2.92
175
1/4
20
0.181
0.459
2359
50
0.73
44
1/8
20
0.081
0.205
2359
800
2.34
140
1/8
20
0.081
0.205
2359
200
0.59
35
1/8
20
0.081
0.205
2359
50
0.15
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If damage is found in the shipping container see previous section "Receiving the
Analyzer".
1. Open the shipping container and remove the foam packing or other packing
materials from the shipping box.
2. Take out the analyzer and the start-up kit.
The 330 H2S analyzer with a standard Sample conditioning system weights
approximately 105 lb. Unpacking and transporting requires a minimum of two
persons.
3. Make sure the start-up kit is complete (refer to list below). For some special
and more complex analyzers, there might be extra parts in the start-up kit.
Standard spare parts for 330 H2S analyzers:
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9. Ensure there is enough H2S Sensing tape. To install H2S sensing tape refer to
"H2S Sensing Tape Change Procedure" on page 64.
10. Install the Humidifier, if applicable. Ensure there is enough 5% acetic acid or
distilled water in the humidifier. Refer to "Humidifier Unit" on page 21 for
more information
11. Apply power to the analyzer. The display will illuminate and the H2S sensing
tape will advance for a few seconds.
12. Press the menu button until mV is displayed. Check that the mV reading is
1000 mV ( 100 mV).
There are two mV values shown in the display, the "mV Zero" and the "mV"
Values. Check for the "mV" Values.
13. Make sure the sample inlet valve, sample sweep valve, and pressure regulator
are completely closed. The pressure regulator is completely closed when the
knob handle is counter clock wise.
14. Turn on the sample gas flow to the conditioning sample system and then open
the sample inlet valve.
15. Open the sweep valve slightly and adjust pressure regulator to 15 psig and the
flow meter to 2.0.
16. Allow twenty minutes for the analyzer to stabilize. The analyzer calibration
can be verified if calibration gas is available, refer to "H2S Gas Calibration"
on page 61. If no calibration gas is available, the analyzer may be operated
using the factory calibration settings until calibration gas is available.
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The Descriptions and Function of the display buttons and LED's are described in
table Table 4 & Table 5.
Button
Bypass
Scroll Right []
Scroll Left []
Menu/Set
Description/Function
Used to inhibit all analyzer alarms to a non-alarm state and
sets the analog 4-40 mA output to 2 mA. The Bypass LED
illuminates when Bypass mode is enabled.
Used to move the cursor to the right. Also used to SAVE
configuration adjustments when moved all the way to the
right of the screen.
Used to move the cursor to the left. Also used to CANCEL
configuration adjustments when moved all the way to the left
of the screen.
Used to cycle through the menu options. Also used to
increase numerical values when making configuration
adjustments.
Table 4. Display Button Description/Function
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LED
Bypass
Alm 1 & Alm 2
Fault
Description/Function
Illuminates when the analyzer is in bypass mode.
Can be used for any alarm designation. By default, "Alm 1"
is used for "H Alarm" and "Alm 2" is used for "HH Alarm".
Illuminates when there is a fault in the Analyzer. Fault is
used for Board temperature, Sensor High/Low, Low H2S
sensing tape sensor, Pressure switch, etc.
When stream 1 is being analyzed, "Stm-1" LED illuminates,
when Stream-2 is being analyzed, "Stm-2" LED illuminates.
Illuminates when the analyzer is Calibrating.
Table 5. Display LED Description/Function
The 330/331 H2S analyzer has a software application for retrieving archives and
for more advanced changes on the analyzer's configuration. The Software comes
in a USB flash drive with the analyzer (Check Start-up kit box). It is also
available at
www.envent-eng.com
The analyzer is configured at the factory according to the information provided by
the customer at the time of purchase. If no information is provided by the
customer, Envent Engineering Ltd will assign a standard configuration.
The software can be used to change the range*, the operation of the relays,
solenoids, LED's, virtual outputs, alarms, among other changes.
Incorrect configuration of the analyzer may cause incorrect operation. Injury
and/or damage to facilities may occur. Check analyzer functionality after
configuration changes have been made.
The software application is not required for normal calibration and maintenance
operation.
* Please keep in mind that when changing the range of the analyzer, the aperture
strip in the sample chamber might also have to change. Please consult the factory
before attempting this change.
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Open the Software application. There are two views: the User view and the
Factory view. When opening the software, the User view loads by default.
Enable communication between the analyzer and the computer by clicking on
the downward facing flashlight. Refer to Figure 23.
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Correct uploading is indicated by a green progress bar at the bottom left of the
application window. Refer to Figure 25.
If the factory configuration file is lost or changed without saving it first, there
are two ways to retrieve it. A copy of the factory configuration file is placed in
the Customer USB giving with the analyzer or you can contact Envent
Engineering Ltd to obtain a copy of the file.
Once the communication is complete and the analyzer configuration is
uploaded successfully, changes can be made to the analyzer configuration.
For live readings click on the "start polling" button, refer to Figure 26. Live
readings show the current date and time, the status of digital inputs, solenoids,
and relays, values and variables available on the analyzer display and the
status of the analysis cycle.
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If the "Current Date and Time" are not correct, click the clock button shown in
Figure 26 (Synchronize). This will synchronize the analyzer with the time and
date on the computer connected to the analyzer.
The User View shows the current status of the analyzer when the "start
polling" button is pressed. The only changes that can be performed in this
view are the setpoint values of the alarms that appear in the analyzer display.
Refer to Figure 27 .
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Scan IO Tab
A side menu appears in the Factory View. First tab in the side menu is the
Scan I/O and it is an expanded version of the User view. In this view, values
such as raw, linear, polynomial and logarithm of the analog inputs and outputs
are shown.
Application Tab
The variables from the application section are critical for the proper operation
of the analyzer. These values must not be changed after the analyzer has left
the factory, refer to Figure 29.
Do not change any variables on the application tab. Changing any variables
may impair the analyzer. The only scenario were the user would need to
change any variable in the application tab is if a Total Sulfur analyzer
120VAC needs to be powered using 240VAC. In this case, please change the
PWM Speed from 12,500 to of that value (3,125). If this value is not
changed the furnace will be damage and there is the possibility of a fire
ignition.
Consult Factory before proceeding with this change.
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The stream setup section is sub-divided into Stream #1 & #2 set-ups and
Calibration Stream #1 & #2 set-ups.
Stream#1 & #2
Figure 31. H2S Software: Stream Setup Tab: Stream 1 & 2 Tab
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Stream Name:
change.
Events are specific actions the analyzer will perform and
depending on the event, it can be automatically activated at a certain time or it
can be activated by a change in state of a digital input (e.g. a switch).
Activation Event:
Always Selected:
DI Active Maintain:
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stream has completed its "Run Count", it will go back to the stream with the
DI Active Maintain. This stream will not be active as long as the external
toggle switch or external device used is closed.
Schedule hourly, daily, weekly & monthly: It used when an activation event is
triggered automatically at a certain time and/or frequency.
For the next options to work properly, make sure to synchronize the analyzer's
clock with your computer's clock. For more information on this, refer to
Figure 26
Schedule Hourly:
Schedule Monthly:
Events:
Run Count:
Activation Controls:
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If each stream has different ranges, then each stream has to have its own
calibration gas run. In this case, select for each stream their respective
calibration stream number.
The amount of time the analyzer stays idle after a
switch from one stream to the other or after an event happens. While purging,
the analyzer will not activate any alarms, or change any state from relays,
solenoids, etc. Purge is timed in seconds and it happens after the "Run Count"
is done for the respective stream.
Figure 32. H2S Software: Stream Setup Tab: Cal. Stream 1 & 2
This section does not cover Activation Events. For more information on this
topic, refer to "Stream Setup Tab" on page 46 .
Stream Name: Used
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Average Runs: The last amounts of "Run Count" taken into account in the
Gain calculation. The total Run Counts are designated in the Activation Event
section and should always be a greater number than the average runs.
E.g. If the total amount of run count used for the Calibration of a stream is 10
runs, the average run needs to be 10 or less. It is recommended that the first 3
runs are not taken into account. The best set-up for this scenario would be 10
run counts and 7 average runs which mean the first 3 runs will not be counted
into the calculation of the Gain.
The minimal time determines the
minimum amount of time the analyzer awaits to move the tape if there has
been a drop of 100 mV in less than 10 seconds. The maximum time
determines the maximum amount of time the analyzer will await before
moving the tape to start a new analysis time.
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Alarm Tab
The total alarms that can be set up are a total of 32. They are organized in 8
different sub-tabs. In each sub-tab 4 alarms can be selected and they will be
based on the same "System Variable Selected to Trigger Alarm Points".
System Variable Selected to Trigger Alarm Points:
Enable: Allows
If the analyzer is battery powered and there is the need to know the
battery level and set up an alarm for low battery, there is an advance method
to achieve this configuration. Consult Factory.
Hysteresis: when
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on and off repeatedly when the variable is constantly close to the setpoint
value.
Alarm Text: It is the name giving to the alarm. The name appears in the
analyzer's display when the alarm is triggered. The total amount of characters
that the LCD display can take is 8 characters.
Solenoids & Relays: The
Virtual: Virtual
By default, LED's for Alm1 is used for a High alarm and LED's for Alm2 is
used for High High Alarm.
LED's for Fault is triggered by the following conditions: Sensor Low, Sensor
High, Low Temperature, Low H2S sensing Tape and Low pressure.
Full Scale AO1 & AO2:
Configuration Tab
Analog Input #1 & #2: These are the values the Controller board receives from
the sensor block. These values are must not be changed under any
circumstances.
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Figure 34. H2S Software: Configuration Tab: Analog Input 1 & 2 Tabs
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Figure 35. H2S Software: Configuration Tab: Analog Outputs 1 & 2 Tabs
The Output method and Input correction method(s) must not be changed.
The engineering values for zero and span must not be changed; they were
calibrated in the factory.
The raw values are basically the analyzer H2S full scale. Please consult
factory before changing these values.
Discrete Inputs:
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Indication: The options in the indication section are disable, alarm, bypass and
acknowledge alarm. The disable option can be used if an already existing
discrete input wants to be disabled but not deleted all together. The alarm
option can be used for alarm conditions triggered by an external source such
as a low H2S sensing tape sensor, or a low pressure switch. The bypass option
is used when the bypass wants to be activated by an external/remote switch.
The acknowledge alarm option is used when a latched alarm wants to be
acknowledged remotely by a switch; it is possible to acknowledge a latched
alarm locally through the display.
The "active state" is the alarm state for the discrete input. An
open active state means that the controller board will be seeing a zero value
when in alarm. If a fail-safe is required, the discrete input's active state should
be closed.
Active State:
Alarm Text:
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LCD Setup
In the software, one variable can be selected in the Top line of the display,
usually the H2S current value is selected by default. For the bottom line, a
total of 15 variables can be selected. A blank section next to each variable
drop down menu is used for text to name the variable implemented. A total of
8 characters maximum can be used. The number of decimal for the variables
can be from none to up to 2 decimals.
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Archive Setup
Archive setup allows the user to select up to 4 system variables for archiving
their values obtained for a certain interval of time. The Storage Interval
Option drop down box has different time intervals for archiving the variables,
from every one minute to once a day. The Rollover Statistics allows the user
to see how many days or how many hours the controller board memory has to
store the archived data before it becomes full. The longer the time interval the
variable is stored, the longer it takes for the memory to be full. By default, all
330/331 H2S analyzers are set to 5 minutes.
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Archive View
Archive View allows the user to retrieve all records for archived variables
(only the ones selected in the Archive Setup Section).
In the box "Number of Records", the user can select the amount of records it
wants to retrieve. By default, the top records are the most recent ones. Once a
number is selected, click on "Collect Records" to obtain the records.
To copy these records, click on the "Record Management" and copy to
clipboard.
When the memory is full, the oldest archived values will be deleted and
replaced by new archived values.
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Modbus
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CALIBRATION PROCEDURES
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11. To adjust the gain setting such that the analyzer displays the correct H2S
concentration, press the right [] and / or left [] arrows until the cursor
is underneath the number you wish to change.
12. Adjust the number using the "Menu/Set" button (it will increase until "9"
then will cycle back through "0").
13. Save the new gain value by pressing the right arrow [] until "Saved"
appears or discard by pressing the left [] arrow until "Cancel" appears.
14. Allow the analyzer to complete two cycles using the new gain value. The
H2S reading should match the calibration gas concentration. Repeat step
10 if necessary.
15. Return to sample gas flow using the 3 way calibration valve.
16. Set the sample gas pressure to 15 psig and set the flow meter to 2.0.
17. Disconnect the calibration gas supply.
18. After waiting 10 to 15 minutes confirm the analyzer reads below the H2S
alarm set points.
Remove the analyzer from bypass mode by pressing the bypass button.
Verify the "Bypass" LED turns off.
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When the "re-zero" procedure is complete the LED light will turn
green.
6. Initiate another motor run (Step 3).
7. Press the "Menu/Set" button until "### mV" is displayed.
Value should be 1000mV (+100mV)
8. Put on sensor cover.
9. Turn on sample gas flow using sample inlet valve.
10. Set the gas pressure to 15 psig and the flow meter to 2.0.
11. Confirm the analyzer reads below the H2S alarm set points.
12. Remove the analyzer from bypass mode by pressing the bypass button.
Verify the "Bypass" LED turns off.
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MAINTENANCE
The 330/331 H2S analyzer will provide reliable service with very little
attention. If the analyzer is kept clean there should be no requirement to
recalibrate from factory gain settings. However, regular check-up (at least
every three months) will ensure that the analyzer is operating to
specifications.
Ensure that the H2S sensing tape take-up and feed reels are tight
Ensure that the flow meters, humidifier tubing and sample chamber
tubing are free of liquid or particulate contamination. If the sample
conditioning system is flooded with liquid, refer to "Sample Conditioning
System Cleaning Procedure" on page 65.
Ensure there is enough H2S sensing tape, especially if a low H2S sensing
tape sensor is not installed. Refer to "H2S Sensing Tape Change
Procedure" on page 64.
Check the sample conditioning filter(s) every time the H2S sensing tape is
replaced. Replace the filter(s) as required.
Figure 42. 331 H2S Sensing Tape Change Procedure (Applicable for 330 Analyzers)
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Disassembly of the pressure regulator and solenoids in the field is not advised.
Consult the factory if the regulator or solenoid appears contaminated.
4. Re-assemble Stainless Steel Tubing to analyzer according to analyzer
drawing, refer to pictures taken before disassembling or refer to drawing
package.
5. Once sample conditioning system has been re-assembled, apply
calibration gas to the analyzer. Refer to "H2S Gas Calibration" on page 61.
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TROUBLESHOOTING
H2S Readings Issues
Problems
Erratic H2S
Readings
Possible Reasons
Trigger slide and H2S sensing
tape not seated properly
Possible Solutions
Ensure trigger slide and H2S sensing tape
are seated in the groove of the sample
chamber.
Pressure in building moving up The eductor should counteract this effect,
and down from fan, exhaust or however, the eductor may be plugged or
wind
vent blocked. Check there is no blockage
and that all vent tubing and fitting are 316
stainless steel, sized 3/8'' or larger on a
downward slope.
Sample vent/Eductor either
Check there is no blockage on the vent
blocked or frozen
and/or eductor. Check for vacuum in
Eductor block. Vent tubing and fittings
should be 316 stainless steel 3/8'' or larger
on a downward slope. Possible heat trace
required.
Analog input 2 jumper
Re-install jumper in Analog Input across
removed
(+4-20 & -4-20) on the controller board.
Sensor block fault
Re-zero sensor block. Refer to "Re-zero
Sensor Procedure" on page 62.
Check for green status led on sensor block
once procedure is done & proper mV on
white H2S sensing tape.
Check the H2S Sensing tape, if not properly
Sensor did not zero on white
H2S sensing tape
installed, refer to "H2S Sensing Tape
Change Procedure" on page 64 or on sticker
in the analyzer's door.
Perform a motor Run: Display>Press Menu
Button until "MTR Run">Press right button.
This will activate the motor and move the
H2S Sensing tape for a few seconds.
Re-zero sensor block if necessary. Refer to
"Re-zero Sensor Procedure" on page 62.
Regulator not maintaining 15
Replace Regulator, Consult Envent
psig (Changing flow rate to
Engineering Ltd.
analyzer)
Continued on next page
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Possible Reasons
Contaminants in sample
chamber
Contaminants or liquid carry
over in sample conditioning
system
Humidifier leaking
Slow response
Contaminants in sample
chamber
Aperture out of place or not
optimized for required range
Possible Solutions
Clean sample chamber, aperture and
window; replace if required. Contact Envent
Engineering Ltd for replacement assistance.
If contaminants or liquid has carried over
the sample system, refer to "Sample
Conditioning System Cleaning Procedure"
on page 65.
Humidifier needs to either be repaired or
replaced. Consult Envent Engineering Ltd.
Install a higher rated check valve.
Consult "Aperture Strip" on page 19 for
aperture size and contact Envent
Engineering Ltd to order aperture and for
assistance to install new aperture and recalibrate analyzer. Refer to "H2S Gas
Calibration" on page 61
If contaminants or liquid has carried over
the sample system, refer to "Sample
Conditioning System Cleaning Procedure"
on page 65.
Check there is no blockage on the vent
and/or eductor. Check for vacuum in
Eductor block
Vent tubing and fittings should be 316
stainless steel 3/8'' or larger on a downward
slope. Possible heat trace required.
Clean sample chamber, aperture and
window; replace if required. Contact Envent
Engineering Ltd for replacement assistance.
Remove the sample chamber, unscrew the
sensor block and check that the aperture is
not out of place.
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Lower than
Expected
Readings
Possible Reasons
Sensor/ sensor wire failure
Possible Solutions
Re-zero the sensor block. Refer to "Re-zero
Sensor Procedure" on page 62.
If procedure fails, sensor or sensor wire may
require replacement.
Gain set too high
Gain is too high for the current setup. Recalibrate analyzer and refer to current gain
(from factory). The difference between
factory gain and new gain should not be
greater than +/- 2%
Higher than required
Adjust pressure regulator to 15psig and flow
pressure/flow
meter to "2"
Dilution canister tubing loose
Tubing inside the canister leaking. Open
(Dilution option only)
canister (follow all safety procedures to
bleed out all high H2S level concentrations)
and re-connect the tubing to the fittings on
canister lid. Contact Envent engineering Ltd
for replacement if required.
Total Sulfur's Hydrogen flow
The flow of hydrogen being mixed with
was decreased at the flow
sample gas has been decreased. Either the
meter (Total Sulfur option
hydrogen bottle is empty, or the flow was
only)
decreased through the flow meter knob.
Adjust back to appropriate flow rate.
Leaks in the sample system
Do a leak check on the sample system and
causing lower readings
humidifier. Use Snoop to detect the possible
leaks in the system.
Flow is too low
Make sure that the flow of sample gas
coming into the analyzer is set to "2" (100 200 cc/min) at the flow meter.
Gain set too low
Gain is too low for the current setup. Recalibrate analyzer and refer to current gain
(from factory). The difference between
factory gain and new gain should not be
greater than +/- 2%
Continued on next page
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Possible Reasons
Not using the humidifier or
humidifier leaking
Page 70
Possible Solutions
A humidifier is not necessary if the sample
gas inlet is already humidified. If the sample
gas inlet is dry, a humidifier must be used.
Make sure the humidifier unit is placed and
installed correctly. Please refer to
"Humidifier Unit" on page 21.
Humidifier Leaking: it needs to either be
repaired or replaced. Consult Envent
Engineering Ltd.
Re-zero the sensor block. Refer to "Re-zero
Sensor Procedure" on page 62.
If procedure fails, sensor or sensor wire may
require replacement.
If the instrument air or the carrier gas is
increased in flow, the readings will be
lower. Make sure to keep a constant flow
and pressure for the instrument or carrier
gas.
Lower the hydrogen flow to the specified on
the flow meter.
Revision 5
Problems
Tape does not
advance
Tape breaking
Overlapping
Stains
Excessive H2S
sensing Tape
consumption
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H2S sensing
Tape coming
out of sample
chamber/trigger
slide
Problems
Fault LED
(Sensor High)
Fault LED
(Sensor Low)
Electronics Issues
Possible Reasons
Possible Solutions
Incorrect zeroing
Make sure the H2S Sensing tape is installed
properly and do a motor run.
To do a motor run: Display>Press Menu
Button until "MTR Run">Press right button.
This will activate the motor and move the
H2S Sensing tape for a few seconds. The
alarm should clear.
Faulty Sensor
Sensor needs to be replaced. Contact Envent
Engineering Ltd for replacement.
Sensor did not zero on white
Re-install H2S Sensing tape. Refer to "H2S
H2S sensing tape because H2S Sensing Tape Change Procedure" on page
sensing tape came out of
64 or on sticker in the analyzers door.
sample chamber slot
Re-zero sensor block. Refer to Refer to "Rezero Sensor Procedure" on page 62.
Sensor/ sensor wire failure
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Possible Reasons
Multiple reasons could be
causing the analyzer to not
communicate properly with the
PC.
Possible Solutions
Check that the analyzer is ON.
Check that the communication cable is
properly connected.
Check that the computer recognizes and
installs successfully the USB to Serial
converter (if applicable).
Analyzer not
turning ON
Blown fuse
Controller board Malfunction
Not using the appropriate
voltage rating
Red LED on
Sensor Block
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Problems
Problems
Liquid Carried
over in SCS
Regulator not
maintaining 15
psi (erratic H2S
readings)
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Problems
Pressure gauge
not working
Flowmeter not
working
Frozen
humidifier
Humidifier
leaking liquid
Problems
Change gain
more than +/25% from
original gain
after calibration
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APPENDICES
Modbus Registry
Please note that due to differences in PLC's, these registries may be shifted by one
value. These can be modified if necessary using the H2S software.
Coils
Discrete Output 1
Solenoid 1
Discrete Output 2
Solenoid 2
Discrete Output 3
Solenoid 3
Discrete Output 4
Solenoid 4
Discrete Output 5
Relay 1
Discrete Output 6
Relay 2
Discrete Output 7
Relay 3
Discrete Output 8
Relay 4
Virtual Output 1
DI-1 (Low Tape)
Virtual Output 2
Sensor Low
Virtual Output 3
Sensor High
Virtual Output 4
Low Temp
Floating Point
Process Stream 1 (H2S)
Process Stream 2 (H2S)
Analog Input Current 1 (Raw mV)
Analog Input Current 2 (Temp F)
RRA Current Value (H2S)
Board Temperature (C)
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MODICON 32-bit
Standard protocol
0000
0001
0002
0003
0004
0005
0006
0007
0008
0009
0010
0011
MODICON 32-bit
Standard protocol
40001
40002
40003
40004
40005
40006
Enron Protocol
1001
1002
1003
1004
1005
1006
1007
1008
1009
1010
1011
1012
Enron Protocol
7001
7002
7003
7004
7005
7006
Revision 5
Quantity
Description
1
Humidifier Rebuild kit c/w Elbows, Nafion
Tube, ftg
2
Rear Window & Gasket
1
Aperture Strip (Associated to measurement
range)
1
4 liter Containers of Acetic Acid
12
300' Lead Acetate Tape (H2S Sensing Tape)
1
Box of 10 Micro Filter Glass Fiber Element
12/19-57-50CSK
2
13'' Chubby Quartz Tube (Total Sulfur
option only)
4
Kalrez O-rings (Total Sulfur option only)
1
Tubing, Cleaner, Fittings Maintenance Kit
1
TS Ceramic Heater (Total Sulfur option
only)
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This document has been continuously improved and revised over time; see the table below for revision
(rev) information.
Revision No.
0
1
Revision Date
Nov 2011
Jan 2012
2
3
4
5
Oct 2012
May 2014
March 2016
April 2016
Revision Description
Combined 330 & 331 Operators Manual into one
Edited sensing tape reaction formula and appendix drawings
for clarity
Added electrical rating for group B on 330
Edited, formatted, changed drawings, calibration procedure
Change CSA File for Intertek File
New layout for entire Manual
For further information, or a copy of our most recent operating manual, please visit us at www.enventeng.com. Envent Engineering Ltd reserves the right to change product design and specifications at any
time without prior notice
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