HPV41

PROPORTIONAL DIRECTIONAL VALVES HPV41 HPV77
North America Edition

October
2012
Optimised performances and integration of the greatest number of functions are the objectives planned
and achieved through the development of the HPV valves, a range of the latest generation of
proportional directional valves that perform two simultaneous functions: directional control and flow
control that is unaffected by load variations. Their operation is based on the proportional hydraulic
principle, e.g. keeping pressure loss constant through a variable section.
The HPV spool can assume an infinite number of positions making the crossing areas infinitely
variable, thus regulating the flow in relation to the pressure difference (p) throughout the entire
operating range. By means of logical selection, an LS signal (feedback) is taken from the highest
pressure ports and its sent to the flow-pressure regulator in the inlet section (if the circuit operates with
a fixed displacement pump) or directly to the Load Sensing pump (for a closed centre circuit).
As long as the circuit senses the p, the valve will maintain its proportionality properties. Instead, if p
tends to decrease, for example if actuator flow demand exceeds the overall pump flow (multiple
simultaneous operations), the flow to the ports will be completely random, and in any case will tend to
flow toward the actuators which will work at the lowest pressure values.
The baric compensation provided by the two-way pressure compensators installed on each element,
allows multiple operations to be performed at the same time without reciprocal effects. On the other
hand, operating at the same time elements without compensators, the flows will vary in relation to the
work pressure values.
2010 Brevini Fluid Power - All rights reserved. Printed in Europe.

The technical features supplied in this catalogue are not binding and no legal action can be taken based on such
material. Brevini Fluid Power will not be held responsible for information and specifications which may lead to
error or incorrect interpretations. Due to the continuous technical research aimed at improved technical features
of our products, Brevini Fluid Power reserves the right to make changes that are considered appropriate without
any prior notice. This catalogue cannot be reproduced (in whole or in part) without the prior written consent of
Brevini Fluid Power. This catalogue surpersedes all previous ones.
The use of the products shown on this catalogue must be carried out according to operating limits as reported in
technical specifications, estimating the type of application, the conditions of operation even in case of damage,
in order to not compromise the safety of people and /or things.
General terms and conditions of sale: see website www.brevinifluidpower.com or www.aron.it
US/HPV/014/2012
The main hydraulic features of the HPV valve are summarised below:
Flow control (metering) is independent from load, therefore the flow provided at the ports does not
change with a variation in work pressure of the utilities they control;
The flow of each function is independent from the simultaneous work pressures, thus allowing
simultaneous operations to be carried out without reciprocal effects;
Electrical unloading of the LsA and LsB signals on each element;
Excellent flow control characteristics, without dead bands;
Symmetrical distribution, that allows the position of the manual control to be reversed with all
servocontrols;
Precise and safe remote controls (hydraulic, proportional electrohydraulic) that are easy to install;
Operation with both fixed displacement and variable displacement pumps with Load Sensing
regulator;
Remote control of operating pressure of each port;
Internal pilot line suppl;
Externally fed hydraulic manipulators;
Possibility of lowering the stand-by pressure of the pump (only with the open centre version).
US/HPV/014/2012
II
Mineral oil hydraulic fluids

All mineral oil fluids are more or less suitable for use.
The properties required for such fluid include:
- high viscosity index
- low yield point
- high thermal stability
- high hydrolytic stability (minimum formation of corrosive phenomena inthe presence of water)
- excellent anti-wear, anti-corrosion and demulsification properties.
The requirements described above are generally met by the normal mineral oil fluids designated as HPL and
HVLP according to DIN 51524.
Ecological hydraulic fluids
Considering the minimum requirements according to DIN 51524, the HPV can also be used with vegetal oil
hydraulic fluids HGT (cole or rape oil) without particular precautions. Vegetal-based fluids can be mixed with
mineral oils; however, it should be recalled that if the oil is changed, only the part consisting of the vegetal oil is
biodegradable. The polyglycol biodegradable oils HPG or synthetic phosphoric ester biodegradable fluids HPDR
can be used with the HPV, replacing the usual gaskets with those made with FPM (Viton). Therefore, when
ordering, we recommend to indicate the use of the HPV with these types of synthetic fluids. It should also be
pointed out that the synthetic fluids cannot be mixed with mineral oils.
Hydraulic fluid filtering
It has been widely demonstrated that efficient hydraulic equipment operation depends to a great extent on the
degree of contamination of the circulating oil.
Today, users require hydraulic plants to have:
- high performances
- operation precision
- sensitive controls
- reduced maintenance expenses without giving up extended plant service life.
Carefully considering these requirements, it can be understood that specific filtering measures are needed with
high-quality filtering elements to satisfy such conditions. The maximum degree of contaminations for particles
tolerated in HPV proportional directional calves cannot be greater than contamination class 9 according to NAS
1638 (20/18/15 according to ISO 4406). This required purity class is generally achieved using filters with a
retention capacity of 20 100. Our experience suggests that a pressurised filter with a nominal rating of
nominal 20 m [787 in] or absolute 10 m [394 in] is suitable to maintain the required oil cleaning
parameters. In addition, it is always recommended to use pressurised filters with a clogging indicator. The HPV
are equipped with some built-in filters which are not suitable to filter the oil of the entire hydraulic circuit, but
only some pilot lines order to protect some important components of the HPV against large-sized contaminating
particles. The internal filters of the load sensing line and the low-pressure line are easy to replace and are
available as spare parts.
US/HPV/014/2012
III
INDEX
HPV41 MODULES
Inlet sections
Overall dimensions, hydraulic diagrams
Hydraulic features, characteristic curves
HSE, HEM modules
HEAS, HSC modules, stay bolts kits
Ordering codes
Modules and controls
Electrohydraulic controls
Modules selection chart
Order Form
Page
19
10 14
15 17
18 38
39 49
50 60
61 92
94 101
102 105
HPV77 MODULES
Inlet sections
Overall dimensions and hydraulic diagrams
Hydraulic features, characteristic curves
HSE, HEM modules
HEAS, HSC modules, stay bolts kits
Ordering codes
Modules and controls
Electrohydraulic controls
Modules selection chart
Order Form
109 117
118 128
129 131
132 149
150 158
159 167
168 199
202 209
210 213
HPV MODULES, ATEX VERSION

ATEX Directive introduction
MHOX-MHPX Modules electro-hydraulic features
MHOX-MHPX registered mark and identification plate for modules
Safety instructions, methods of use and maintenance
Certificate from Notified Body
MHOX..-HEM / MHPX..-HEM modules
HSEVX solenoid Ls unloading valve for HSE
MHFOX module
MHOX..-HEM / MHPX..-HEM modules
HSEVX solenoid Ls unloading valve for HSE
HPV77
MHFOX module
MHOFX-MHPODX-MHPEDX-MHPEPX Modules: Features, registered mark and identification plate
HPV41
Safety instructions, methods of use and maintenance

EC-Type Examination Certificate and Production Quality Assurance
MHOFX, MHPODX, MHPEDX, MHPEPX modules: code numbers, overall dimensions
HPV41
HPV77
MHOFX, MHPODX, MHPEDX, MHPEPX modules: code numbers, overall dimensions
APPENDIX A: Unit conversion chart
217 220
222 223
224 225
226 227
228 229
230 248
249 269
272 273
274 275
276 278
279 295
296 312
313
Standard HPV 41 inlet section
3 way flow regulator
Pilot pressure relief valve
Pressure reduction valve
LP
Low pressure port,

19 22 bar [276 319 psi]
They are divided into two versions:

- open centre for use with fixed displacement pumps
- closed centre for use with load-sensing pumps.
In the open centre versions, when the spool is not working, the flow/ pressure regulator -pos. 1- unloads to T the
entire pump flow (see characteristic curves). Otherwise, when the spool is working, it will feed the controlled
element or elements, adapting instantaneously to the actual flow required by the ports and unloading any excess
flow at the highest pressure of that moment to the tank.
By changing two internal pilot lines, the section is converted into a closed centre version. In the closed centre
versions, the regulator -pos. 1- only maintains the pressure regulator function, becoming the first stage of the
main pressure relief valve pos. 2, which must be calibrated to about 30 bar [435 psi] more than the maximum
work pressure.
Both versions can be supplied with the pressure reduction valve -pos. 3- where originates a low pressure line (20
bar) [290 psi] that feeds the MHPED electrohydraulic modules or also the same hydraulic manipulators.
Obviously, if the valve is only equipped with manual control, the pressure reduction valve is not required
US/HPV/014/2012
HSE, standard HPV 41 inlet section with solenoid LS unloading valve (HSEV)
Solenoid LS unloading valve
LP
Low pressure port,

18 22 bar [261 319 psi]
All versions can be supplied with an LS signal unloading solenoid valve - pos. 4. The solenoid valve can be
normally open or normally closed. If it is activated during the work phases it immediately unloads the load
sensing signal and subsequently stops all movements of the actuators.
In the open centre versions, the pump unloading pressure value is equal to the sum of the counterpressure
acting on the T line plus the pressure required to open the flow/pressure regulator -pos. 1- to connect P to T
(often from 8 to 15 bar) [116 to 218 psi].
In the closed centre versions, unloading the LS signal lowers the pressure in P at a value equal to the stand-by
pressure at which the pump is regulated.
Using the solenoid LS unloading valve on the inlet sections in the open and closed centre versions, we urge
grate care in this method, because all functions requiring a lower working pressure, might be operated.
US/HPV/014/2012
HSE, standard HPV 41 inlet section with pump unloading valve function (HSER)
Cartridge logic element, HSER
LP
Low pressure port,

18 22 bar [261 319 psi]
In the open and closed centre versions, it is possible to mount a remote-controlled cartridge logic element
(pos. 5) for rapid pump unloading, thus by-passing the flow/pressure regulator (pos. 1).
In this configuration, the pump unloading pressure value is equal to the sum of the counterpressure acting
on the T line, plus the pressure required to open the HSER valve (0.6 bar) [8.7 psi] to connect P with T.
With this solution the p for pump unloading is much lower than what would be created instead using the
LS signal unloading solenoid valve (see characteristic curves).
US/HPV/014/2012
HPV 41 sectional drawings, inlet section for open centre system
1.
FLOW/PRESSURE REGULATOR
2.
LOW PRESSURE LINE FILTER
3.
MAIN PRESSURE RELIEF VALVE
4.
PUMP PRESSURE GAUGE PORT
5.
PUMP UNLOADING VALVE
6.
PRESSURE REDUCTION VALVE
7.
LOAD SENSING LINE FILTER
8.
LOW PRESSURE LINE RELIEF VALVE
9.
SHOCK AND SUCTION VALVE
10.
LS PRESSURE RELIEF VALVE
11.
PRESSURE COMPENSATOR
12.
EXCHANGE VALVE
13.
LSB SIGNAL UNLOADING

SOLENOID VALVE
14.
LSA SIGNAL UNLOADING

SOLENOID VALVE
15.
16.
SPOOL
PORT A FLOW
FINE ADJUSTMENT REGISTER
17.
PORT B FLOW
FINE ADJUSTMENT REGISTER
18.
COVER FOR MANUAL CONTROL

KINEMATIC MOTION
US/HPV/014/2012
19.
LSB PRESSURE PILOT LINE PORT
20.
LSA PRESSURE PILOT LINE PORT
21.
MHPE MODULE UNLOADING LINE PORT
22.
LOW PRESSURE PILOT LINE PORT
23.
PILOT LINE, PUMP UNLOADING VALVE
HPV 41 hydraulic diagram for open centre system
1.FLOW/PRESSURE REGULATOR
2.LOW PRESSURE LINE FILTER
3.MAIN PRESSURE RELIEF VALVE
4.PUMP PRESSURE GAUGE PORT
5.PUMP UNLOADING VALVE
6.PRESSURE REDUCTION VALVE
7.LOAD SENSING LINE FILTER
8.LOW PRESSURE LINE RELIEF VALVE
9.SHOCK AND SUCTION VALVE
10.LS PRESSURE RELIEF VALVE
11.PRESSURE COMPENSATOR
12.EXCHANGE VALVE
13.LSB SIGNAL UNLOADING SOLENOID VALVE
14.LSA SIGNAL UNLOADING SOLENOID VALVE
15.SPOOL
16.PORT A FLOW FINE ADJUSTMENT REGISTER
17.PORT B FLOW FINE ADJUSTMENT REGISTER
18.COVER FOR MANUAL CONTROL KINEMATIC MOTION
19.LSB PRESSURE PILOT LINE PORT
20.LSA PRESSURE PILOT LINE PORT
21.ELECTROHYDRAULIC CONTROLS DRAIN LINE
22.LOW PRESSURE PILOT LINE PORT
23.PILOT LINE, PUMP UNLOADING VALVE
US/HPV/014/2012
Function - HPV 41 valve group with HSE open centre inlet section
With the spools 15 in the central position, the LS line, the chamber on the spring side of the flow/pressure
regulator (1) and the chamber on the spring side of the pressure compensator (11) are connected with the
exhaust core (T), allowing the pump flow to be conveyed to the tank through the flow/ pressure regulator
(1).
The pump flow, the spring load of the flow/pressure regulator (1) and the counterpressure acting on the
exhaust line (T), determine the pump free circulation pressure (See characteristic curves).
When the spool (15) is activated, the port selected is placed in communication with line P1 and the work
pressure through line Ls is sent to the flow/pressure regulator (1).
The flow obtained will only depend on the crossing area of the spool and the relative p that will be created
along the spool adjustment range.
If two or more spools operating at different pressure values are activated at the same time, the pressure
compensators (11) will keep the pressure drop constant (p) and thus the flow on the spools (15) will be
constant within the maximum pump flow range.
On the other hand, if two or more spools of elements without pressure compensators are activated
simultaneously, the flow on the spools will not be constant but will vary according to the work pressures.
The Load Sensing pressure relief valves (10), using a small pilot line flow, precisely limit the pressure at
ports A/B without wasting energy, unlike the anti-shock valve which also when unloading the entire flow of
the spools, are very wasteful.
The on-off solenoid valves (13-14) which cut off the LsA and LsB pilot lines, if activated, instantaneously
cancel the flow on the relative port.
The pressure reduction valve (6) supplies a low pressure line (18-22 bar) [261319 psi] which internally
feeds the MHPE electrohydraulic modules and, externally, the hydraulic manipulators through the port 22.
The max. work pressures of ports A/B of each element can be remote controlled using the LsA and LsB
pilot line ports.
US/HPV/014/2012
HPV 41 sectional drawings, inlet section for closed centre system
1.FLOW/PRESSURE REGULATOR
2.LOW PRESSURE LINE FILTER
3.MAIN PRESSURE RELIEF VALVE
4.PUMP PRESSURE GAUGE PORT
5.PUMP UNLOADING VALVE
6.PRESSURE REDUCTION VALVE
7.LOAD SENSING LINE FILTER
8.LOW PRESSURE LINE RELIEF VALVE
9.SHOCK AND SUCTION VALVE
10.LS PRESSURE RELIEF VALVE
11.PRESSURE COMPENSATOR
12.EXCHANGE VALVE
13.LSB SIGNAL UNLOADING SOLENOID
VALVE
14.LSA SIGNAL UNLOADING SOLENOID
VALVE
15.SPOOL
16.A PORT FLOW FINE ADJUSTMENT
REGISTER
17.B PORT FLOW FINE ADJUSTMENT
REGISTER
18.COVER FOR MANUAL CONTROL
KINEMATIC MOTION
19.LSB PRESSURE PILOT LINE PORT
20.LSA PRESSURE PILOT LINE PORT
21.MHPE MODULE UNLOADING LINE PORT
22.LOW PRESSURE PILOT LINE PORT
23.PILOT LINE, PUMP UNLOADING VALVE
US/HPV/014/2012
HPV 41 hydraulic diagram for closed centre system
US/HPV/014/2012
1.
PRESSURE REGULATOR FIRST STAGE
2.
3.
PRESSURE REGULATOR PILOT LINE SECOND STAGE
4.
5.
LS SIGNAL UNLOADING SOLENOID VALVE
6.
7.
8.
9.
SHOCK AND SUCTIONVALVE
10.
11.
12.
EXCHANGE VALVE
13.
LsB SIGNAL UNLOADING SOLENOID VALVE
14.
LsA SIGNAL UNLOADING SOLENOID VALVE
15.
SPOOL
16.
PORT A FLOW FINE ADJUSTER
17.
PORT B FLOW FINE ADJUSTER
18.
COVER FOR MANUAL CONTROL KINEMATIC MOTION
19.
LsB PRESSURE PILOT LINE PORT
20.
LsA PRESSURE PILOT LINE PORT
21.
ELECTROHYDRAULIC CONTROLS DRAIN LINE
22.
23.
PUMP FLOW/PRESSURE REGULATOR
Function - HPV 41 valve group with HSE closed centre inlet section
With the spools (15) in the central position, the LS line, the chamber on the spring side of the pressure
compensators (11) and the pump flow/pressure regulator (23) are connected with the return line (T),
allowing the pump to shift to the stand-by position.
When the spool (15) is activated, the port selected is placed in communication with line P1 and the work
pressure through line LS is sent to the pump flow/pressure regulator (23).
The flow obtained will only depend on the crossing area uncovered by the spool stroke and on the resulting
p.
In this way the pump flow will adjust instantaneously to the actual flow required at the ports while keeping
the differential pressure constant between the pump and the LS signal.
The second stage of the pilot line pressure (3) must be set at 20-30 bar [290 - 435 psi] more than the
maximum setting of the pump pressure/flow regulator (23).
If two or more spools operating at different pressure values are activated at the same time, the pressure
compensators (11) will keep the pressure drop constant (p) and thus the flow at the spools (15) will be
constant within the maximum pump flow range.
On the other hand, if two or more spools of elements without pressure compensators are activated
simultaneously, the flow on the spools will not be constant but will vary according to the work pressures.
The Load Sensing pressure relief valves (10), activated by a small pilot flow, precisely limit the pressure at
ports A/B with no energy dissipation, unlike the anti-shock valves which, also when unloading the entire
flow of the spools, are very dissipative.
The on-off solenoid valves (13-14) which cut off the LsA and LsB pilot lines, if activated, instantaneously
cancel the flow at the relative port.
From the pressure reduction valve (6) starts a low pressure line (18-22 bar) [261 - 319 psi] which internally
feeds the MHPE electrohydraulic modules and, externally, the hydraulic manipulators through the port 22.
The max. work pressures of ports A/B of each element can be remote controlled using the LsA and LsB
pilot line ports.
US/HPV/014/2012
HPV 41 - overall dimensions

FIXING INSTRUCTIONS
The distributor must be fixed by means of the slots in the feet.

We decline all responsibility in the case of malfunctioning or oil leakage caused by the wrong fixing of the distributor.
205 [8.07]
Working
Sections
1
2
84 [3.31]
127 [5.0]
331 [13.03] max
120 [4.72]
4
60 [2.36]
8.5 [0.335]
5
6
7
8
48 [1.89]
A/B - ports, 1/2 BSPP or 7/8 - 14 UNF - 2B (SAE 10)

C - main pressure relief valve
D - LS signal unloading solenoid valve
E - low pressure line filter cartridge
F - pump side port, 3/4 BSPP or 1 1/16 - 12 UN - 2B (SAE 12)
G - return line port, 3/4BSPP or 1 1/16 - 12UN - 2B (SAE 12)
H - LS port, 1/4 BSPP or 7/16 - 20UNF - 2B (SAE 4)
I - LS signal filter cartridge
J external pilot oil supply, 1/4 BSPP or 7/16 - 20UNF - 2B
K pressure reducing valve external feed port for electrohydraulic controls,
1/4 BSPP or 7/16- 20UNF - 2B (SAE 4)
L - pump gauge port, 1/4 BSPP or 7/16 - 20UNF - 2B (SAE 4)
M - pilot line port for pump stand-by,
BSPP or 7/16 - 20UNF - 2B (SAE 4)
N - LSB pressure relief valve
US/HPV/014/2012
10
10
L1
mm
[in]
L2
mm
[in]
180
200
[7.09]
[7.87]
228
248
[8.98]
[9.76]
276
296
[10.87]
[11.65]
324
344
[12.76]
[13.54]
372
392
[14.65]
[15.43]
420
440
[16.54]
[17.32]
468
488
[18.43]
[19.21]
516
536
[20.31]
[21.10]
564
584
[22.20]
[22.99]
612
632
[24.09]
[24.88]
O - LSA pressure relief valve

P - B port anti-shock and anti-cavitation valve
Q - A port anti-shock and anti-cavitation valve
S - LSA - LSB pressure remote control port,
1/4 BSPP or 7/16 - 20 UNF -2B
T - MHPH hydraulic control module,
1/4 BSPP or 7/16 - 20UNF - 2B (SAE 4)
U - manual control plate, HCP
V - manual control, HCM
W- ON-OFF electrohydraulic control module, MHOF
X module for current electrohydraulic control, MHPF
Y - electronic controls drain line
Z - proportional electrohydraulic control module, MHPE
HPV 41 overall dimensions with mid inlet section (HFLS)
60 [2.36]
Working
Sections
2
50 [1.97]
193 [7.60]
204.5 [8.05]
204 [8.03]
6
7
8
83 [3.27]
285 [11.22]
342 [13.46]
10
60 [2.36]
L1
mm
[in]
270
[10.63]
318
[12.52]
366
[14.41]
414
[16.30]
462
[18.19]
510
[20.08]
558
[21.97]
606
[23.86]
654
[25.75]
L2
mm
[in]
290
[11.42]
338
[13.31]
386
[15.20]
434
[17.09]
482
[18.98]
530
[20.87]
578
[22.76]
626
[24.65]
674
[26.54]
11.5 [0.453]
80 [3.15]
60 [2.36]
48 [1.89] 48 [1.89]
58 [2.28]
58 [2.28]
48 [1.89] 48 [1.89]
8.5 [0.335]
14
[0.55]
61.5 [2.42]
11.5 [0.453]
8.5 [0.335]
60 [2.36]
FIXING INSTRUCTIONS
The distributor must be fixed by means of the slots (J) in the feet and by means of the two holes M8-6H (K) in the
mid inlet section HFLS (I). We decline all responsibility in the case of malfunctioning or oil leaks caused by wrong
fixing of the distributor.
NOTE:
On the working sections no. 3, 4 (as in the above example), the A - B port positions are reversed (see also the order
form, page 103).
US/HPV/014/2012
11
HPV 41 hydraulic diagram with mid inlet section (HFLS)
US/HPV/014/2012
12
HPV 41 overall dimensions with 2 inlet sections (HSE) and mid end section (HPFS)
Working
Sections
2
3
4
5
6
7
8
9
L2
mm
[in]
348
[13.70]
396
[15.59]
444
[17.48]
492
[19.37]
540
[21.26]
588
[23.15]
636
[25.04]
684
[26.93]
732
[28.82]
58 [2.28]
83 [3.27]
127 [5.00]
330 [12.99]
120 [4.72]
387 [15.24]
60 [2.36]
8.5 [0.335]
7 [0.276]
48 [1.89]
79 [3.11]
33 [1.30]
62 [2.44]
79 [3.11]
48 [1.89]
10
L1
mm
[in]
328
[12.91]
376
[14.80]
424
[16.69]
472
[18.58]
520
[20.47]
568
[22.36]
616
[24.25]
664
[26.14]
712
[28.03]
43.5 [1.71]
8.5 [0.335]
60 [2.36]
FIXING INSTRUCTIONS
The distributor must be fixed by means of the slots (J) in the feet and by means of the two holes M8-6H (M) in the mid end section HPFS
(C). We decline all responsibility in the case of malfunctioning or oil leaks caused by wrong fixing of the distributor.
NOTE:
On the working sections no. 1, 2 (as in the above example), the A - B port positions are reversed (see also the order form, page 104)
US/HPV/014/2012
13
HPV 41 hydraulic diagram with 2 inlet sections (HSE) and mid end section (HPFS),
for open centre system
US/HPV/014/2012
14
HPV 41 HYDRAULIC FEATURES

The hydraulic features reported below were measured using a mineral based hydraulic oil according to DIN 51524 or ISO 6743/4
with a viscosity of 25 mm2/s [130 SUS] at a temperature of 50 C [122 F]
Rated flow
HSE inlet section, P port
160 l/1
42 US gal/1
Mid inlet section, HFLS
250 l/1
66 US gal/1
A, B ports with pressure compensator
130 l/1
34 US gal/1
A, B ports without pressure compensator
140 l/1
37 US gal/1
400 bar
5800 psi
P port
Max. working pressure
Pressure relief valve setting

Working pressure
370 bar
5370 psi
370 bar
5370 psi
Static
25 bar
363 psi
Dynamic
35 bar
508 psi
18 22 bar
260 320 psi
A, B ports
Y port, zero pressure to tank
T port
Max. pilot pressure oil supply

Recommended
Oil temperature
-30 60 C
-22 +140 F
Min.
-25 C
-13 F
Max.
+80 C
+176 F
-30 60 C
-22 +140 F
12 80 mm2/s
65 366 SUS
Ambient temperature
Recommended
Viscosity
Filtering
Stroke
Min.
4 mm /s
Max.
460 mm /s
Spool stroke
7 mm
0.276 in
Proportional
5.5 mm
0.217 in
1.5 mm
0.059 in
at 180 bar / 2611 psi, A, B
Without anti-shock valves
23 cm /1
1.40 in3/1
With anti-shock valves
29 cm3/1
1.77 in3/1
HPV 41 internal (easy replacement) filters, mesh 100 m

Mineral oil hydraulic fluid: according to DIN 51524 and 51525 or ISO 6743/4
HPV 41 can also be used with phosphorous esters (HFDR), water-glycol /HFC) or water-oil (HFB) mixes,
subject to our Technical Dept. approval.
Pilot pressure
Max. pilot pressure
US/HPV/014/2012
2090 SUS
max. contamination: class 9 according to NAS 1638 (20/18/15 according to ISO 4406)
Dead band
Internal leakage
39 SUS
MHPH module hydraulic control

Start
4.5 bar / 65 psi
End stroke
15 bar / 218 psi
30 bar / 436 psi
15
Characteristic curves
Curves measured with oil viscosity of 25 mm2/s [0.039in2/s] at a temperature of 50 C [122 F]
l/min
[gal/min]
130
[34.32]
120
[31.68]
110
[29.04]
100
[26.40]
90
[23.76]
80
[21.12]
70
[18.48]
60
[15.84]
50
[13.20]
40
[10.56]
30
[7.92]
20
[5.28]
10
[2.64]
Flow characteristics of section

with compensator from 1st to 8th
section with open or closed
centre type inlet section
mm
[in]
0
6
[0.236]
7
[0.276]
15
[218]
5
[0.197]
12.5
[181]
4
[0.157]
10
[145]
3
[0.118]
2
[0.079]
7.5
[109]
1
[0.039]
0
[0.00]
5
[73]
1
[0.039]
2.5
[36]
2
[0.079]
5
[73]
3
[0.118]
7.5
[109]
4
[0.157]
5
[0.197]
10
[145]
6
[0.236]
12.5
[181]
7
[0.276]
bar
[psi]
15
[218]
l/min
[gal/min]
140
[36.96]
130
[34.32]
120
[31.68]
110
[29.04]
100
[26.40]
90
[23.76]
80
[21.12]
70
[18.48]
60
[15.84]
50
[13.20]
40
[10.56]
30
[7.92]
20
[5.28]
10
[2.64]
0
Flow characteristics of section

without compensator from 1st to
8th section with open centre type
inlet section
6
[0.236]
7
[0.276]
15
[218]
5
[0.197]
12.5
[181]
4
[0.157]
10
[145]
Flow characteristics of section without compensator

from 1st to 8th section with closed centre type inlet
section and 14 bar [203 psi] pump standby pressure
3
[0.118]
2
[0.079]
7.5
[109]
1
[0.039]
5
[73]
0
[0.00]
1
[0.039]
2.5
[36]
2
[0.079]
5
[73]
3
[0.118]
7.5
[109]
4
[0.157]
10
[145]
5
[0.197]
6
[0.236]
12.5
[181]
mm
[in]
7
[0.276]
bar
[psi]
15
[218]
Flow characteristics of section without compensator from 1st to

8th section with closed centre type inlet section and 21 bar [305
psi] pump standby pressure
l/min
[gal/min]
l/min
[gal/min]
130
[34.32]
140
[36.96]
130
[34.32]
120
[31.63]
10
1
[29.04]
100
[26.40]
90
[23.76]
80
[21.12]
120
[31.63]
110
[29.04]
100
[26.40]
90
[23.76]
80
[21.12]
70
[18.48]
70
[18.48]
60
[15.84]
50
[13.20]
40
[10.56]
30
[7.92]
20
[5.28]
10
[2.64]
60
[15.84]
50
[13.20]
40
[10.56]
30
[7.92]
20
[5.28]
10
[2.64]
0
0
[0.00]
2.5
[36]
1
[0.039]
2
[0.079]
5
[73]
US/HPV/014/2012
3
[0.118]
7.5
[109]
4
[0.157]
10
[145]
5
[0.197]
6
[0.236]
12.5
[181]
7
[0.276]
mm
[in]
15
[218]
bar
[psi]
0
[0.00]
2.5
[36]
16
1
[0.039]
5
[73]
2
[0.079]
3
[0.118]
7.5
[109]
4
[0.157]
10
[145]
5
[0.197]
6
[0.236]
12.5
[181]
7
[0.276]
15
[218]
mm
[in]
bar
[psi]
Curves measured with oil viscosity of 25 mm2/s [0.039 in2/s] at a temperature of 50 C [122 F]
Flow characteristics at A / B ports
with pressure limitation
(pressure compensated working section)
Characteristics of main pressure relief valve

bar
[psi]
350
[5075]
300
[4350]
250
[3625]
200
[2900]
150
[2175]
100
[1450]
50
[725]
0
0
20
[5.28]
40
[10.56]
60
[15.84]
80
[21.12]
100
[26.40]
120
[31.68]
140
[36.96]
l/min
[gal/min]
Pressure drop on inlet section with pump unloading

valve and spools in neutral position
(for open centre inlet sections only)
Pressure drop on inlet section, open centre type,

with spools in neutral position
bar
[psi]
25
[363]
20
[290]
15
[218]
10
[145]
5
[73]
0
0
20
[5.28]
40
[10.56]
60
[15.84]
80
[21.12]
100
[26.40]
120
[31.68]
140
[36.96]
l/min
[gal/min]
20
[5.28]
Characteristics of baric compensation:

flow independent from load
40
[10.56]
60
[15.84]
80
[21.12]
100
[26.40]
120
[31.68]
140
[36.96]
l/min
[gal/min]
P figures with spool on complete deadlock

and a or B in T
l/min
[gal/min]
bar
[psi]
110
[29.04]
100
[26.40]
90
[23.76]
80
[21.12]
70
[18.48]
60
[15.84]
50
[13.20]
40
[10.56]
30
[7.92]
20
[5.28]
10
[2.64]
60
[870]
50
[725]
40
[580]
30
[435]
20
[290]
10
[145]
0
0
0
50
[725]
100
[1450]
US/HPV/014/2012
150
[2175]
200
[2900]
250
[3625]
300
[4350]
350
[5075]
bar
[psi]
17
20
[5.28]
40
60
80
100
120
160
180
200
140
[10.56] [15.84] [21.12] [26.40] [31.68] [36.96] [42.24] [47.52] [52.8]
220
[58.08]
l/min
[gal/min]
HSE modules, HPV 41 open centre inlet sections for fixed displacement pumps
Code numbers
LP
LP
HSE
Schema idraulico
bar
bar
DESCRIZIONE /
BSPP
[psi]
[psi]
Hydraulic diagram
DESCRIPTION
(*)
(*)
HSE0004101010
For purely mechanically

activated valves
UN - UNF
HSE0004101020
HSE0004101040
22
[320]
HSE0004101060
30
[435]
HSE0004101231
36
[520]
HSE0004101232
22
[320]
HSE0004101080
30
[435]
HSE0004101241
36
[520]
HSE0004101242

activated valves.
HSE0004101030
22
[320]
HSE0004101050
30
[435]
HSE0004101229
Prearranged for
HSER
(pump unloading valve)
For electrically activated

valves.
With pilot oil supply.
36
[520]
HSE0004101230
22
[320]
HSE0004101070
30
[435]
HSE0004101233
36
[520]
HSE0004101234
(*) LP = pilot pressure oil supply (standard = 22 bar / 320 psi)
US/HPV/014/2012
18

valves.
Prearranged for
CRP04HP
(solenoid LS unloading
valve)
or
HSET
(CRP04HP cavity plug)
orr
HSEA
HSE modules, HPV 41 open centre inlet sections for fixed displacement pumps
Code numbers
LP
LP
HSE
Schema idraulico
bar
bar
DESCRIZIONE /
BSPP
[psi]
[psi]
Hydraulic diagram
DESCRIPTION
(*)
(*)
22
[320]
HSE0004101090
30
[435]
HSE0004101243
36
[520]
HSE0004101244
22
[320]
HSE0004101071
30
[435]
HSE0004101235
36
[520]
HSE0004101236
22
[320]
HSE0004101073
30
[435]
36
[520]
22
[320]
UN - UNF

valves.
22
HSE0004101100
22
[320]
HSE0004101072
30
[435]
HSE0004101237
36
[520]
HSE0004101238

valves.
22
[320]
HSE0004101074
For system with 2 inlet

sections supplied by 1
pump only.
30
[435]
HSE0004101239
Prearranged for
HSER
36
[520]
HSE0004101240
22
[320]
HSE0004101001
30
[435]
HSE0004101227
36
[520]
HSE0004101228
HSE0004101000
Prearranged for
HSER

valves.
sections supplied by 1
pump only.

valves.
Prearranged for
HSER
30
[435]
HSE0004101225
36
[520]
HSE0004101226
US/HPV/014/2012
19
and CRP04HP
valve)
or
HSET
or
HSEA
HSE modules, HPV 41 closed centre inlet sections for load sensing pumps - Code numbers
LP
Schema idraulico
Hydraulic diagram
bar
[psi]
BSPP
(*)
HSE0004101110
22
[320]
HSE0004101130
30
[435]
HSE0004101251
LP
HSE
DESCRIZIONE /
DESCRIPTION
bar
[psi]

activated valves
HSE0004101120
22
[320]
HSE0004101140
30
[435]
HSE0004101253
36
[520]
HSE0004101254
22
[320]
HSE0004101160
30
[435]
HSE0004101257
36
[520]
HSE0004101258
HSE0004101162

valves.
UN - UNF
(*)

36
[520]
HSE0004101252
22
[320]
HSE0004101150
30
[435]
HSE0004101255
36
[520]
HSE0004101256

valves.
Prearranged for
CRP04HP
valve)
or
HSET
orr
HSEA

activated valves.
HSE0004101161
US/HPV/014/2012
20
Prearranged for
HSER
LP
Schema idraulico
Hydraulic diagram
bar
[psi]
BSPP
(*)
22
[320]
HSE0004101163
30
[435]
HSE0004101259
36
[520]
HSE0004101260
22
[320]
HSE
DESCRIZIONE /
DESCRIPTION

valves.
Prearranged for
HSER
HSE0004101125

valves.
LP
bar
[psi]
UN - UNF
(*)
22
[320]
HSE0004101164
30
[435]
HSE0004101262
36
[520]
HSE0004101264
22
[320]
HSE0004101126
30
[435]
HSE0004101249
36
[520]
HSE0004101250
Prearranged for
HSER
30
[435]
HSE0004101247
36
[520]
HSE0004101248
US/HPV/014/2012
21
and CRP04HP
valve)
or
HSET
or
HSEA
HFLS modules HPV 41 mid inlet sections (for LS pumps only)

LP
Hydraulic diagram
bar
[psi]
LP
HFLS
DESCRIPTION
BSPP
(*)
bar
[psi]
UN - UNF
(*)
- Max. flow. Q = 250 l/1
22
[320]
HFLS004101157
- Max. pressure: 400 bar

- Pilot pressure:
Pmax = 22 30 36 bar
[320 435 520 psi]
22
[320]
HFLS004101158
30
[435]
HFLS004101269
36
[520]
HFLS004101270
- Prearranged for
CRP04HP / HSEA / HSET.
30
[435]
HFLS004101266
Other hydraulic features:

see page 15
Overall dimensions:
see page 11
36
[520]
HFLS004101268
Connections:
P, T: 1 BSPP or
1 5/16-12UN-2B
LS. LP: BSPP or
7/16-20UNF-2B
Developed for those applications
with LS pumps where, for high
safety demands, the pump stand-by
pressure is to be reduced according
to an electrical signal at the lowest
possible value. This configuration
enables to solve pump overshooting
problems. The working pressure
can be remotely controlled via an
electrical signal.
22
HFLS004101159
[320]
- Max. flow. Qmax = 250 l/1

[55 Gal/1]
- Max. pressure. = 400 bar
[5800 psi]
- Pilot pressure Pmax = 18 / 22 bar
[260 /320 psi]
- prearranged for HSEP
(solenoid proportional pilot relief)
see page 26
Connections:
P, T:
1 BSPP or
1 5/16-12UN-2B
LS. LP, Y:
BSPP or
7/16-20UNF-2B
US/HPV/014/2012
22
HPV 41 modules, code numbers
Hydraulic diagram
BSPP
UN - UNF
DESCRIPTION
HSEA
HSEA004101181
HSEA004101182
Screw-in cartridge, LS pilot pressure

with 0.8 mm orifice
For HSE inlet sections with
CRP04HP module cavity,
HSER external pilot remote control
HSER
HSER004101191
HSER004101190
Pump unloading cartridge valve,
for HSE modules only.
Key 30 mm
Tightening torque 24 2 Nm
[210 18 lbfin]
HSET004101185
HSET
Plug for CRP04HP cavity
HSES
HSES004101195
Plug for HSER cavity, for HSE modules only
US/HPV/014/2012
23
Hydraulic diagram
BSPP
DESCRIPTION
UN - UNF
HSEE
HSEE004101200
HSEE004101201
External pilot oil supply cartridge
HSEI
HSEI004101202
Internal pilot oil supply cartridge
HSEN
HSEN004101206
Internal pilot oil supply and cut-off cartridge
US/HPV/014/2012
24
CRP04HP electrical LS unloading valve
DESCRIPTION
Pilot-operated, electrically controlled 2-way / 2-position Ls unloading directional valve.
For high pressures.
when energized (N.C.) or deenergized (N.O.), it enables a connection between the LS signal and tank port and every machines
function will be cut-off except the ones whose pressure is lower than the remaining p (see page 2).
Tapered poppet made up in tempered and ground steel.
Available in normally open (NO) or normally closed (NC) versions.
- NO, free flow from 2 to 1 with de-energized coil.
- NC, free flow from 2 to 1 with energized coil or from 1 to 2 with de-energized coil.
The valves work with DC coils whereas RAC coils with a connector with incorporated rectifier must be used for AC
applications.
Sleeve made up in galvanised steel.
Hydraulic diagram
14 VDC
26 VDC
CRP04HPNAAE4P71
CRP04HPNAAEVP71
CRP04HPNCAE4P01
CRP04HPNCAEVP01
Normally open
Normally closed
US/HPV/014/2012
25
Technical data
Max. operating pressure
370 bar [5360 psi]
Max. flow
30 l/1
0-0,25 cm3/1
Max. Leakage (0-5 drops/1)

Max. excitation frequency
2 Hz
Duty cycle
100% ED
Hydraulic fluids
Mineral oil DIN 51524

10 500 mm2/s
Oil viscosity
Oil temperature
-25 +75 C [-13 +167 F]
Ambient temperature
-25 +60 C [-13 +140 F]
Max. contamin. level class with filter
ISO 4406:1999 - class 21/19/16
Cartridge filter
280m
Degree of enclosure (depending on connector)
IP 65
Weight (with coil)
0,350 kg [0.77 lb]
Cartridge tightening torque
25 30 Nm [220 265 lbf*in]
Coil ring nut tightening torque
US/HPV/014/2012
7 Nm [62 lbf*in]
26
HSEP module solenoid proportional pressure relief valve
Hydraulic diagram
HSEP
12 VDC
DESCRIPTION
HSEP004101192
HSEP004101193
HSEP module is a solenoid
proportional pilot relief valve used
to limit a system pressure on
HFLS, MHFP modules. The valve
is operated by a proportional
detachable coil. This valve is ment
to be used to infinitely adjust the
system pressure to be limited in
dependence upon the electrical
command value.
US/HPV/014/2012
27
24 VDC
HSEP Technical data

Hydraulic features
(1)
420 bar [6090 psi]
Max. permissible return flow pressure
210 bar [3045 psi]

Mineral oil (HL, HLP)
in accordance to DIN 51524;
fast bio-degradable hydraulic fluids, in accordance to
VDMA 24568 (see also RE 90221)
Hydraulic fluid
HETG (rape-seed oil);

HEPG (polyglycols);
HEES (synthetic esters);
Other hydraulic fluids on enquiry
Hydraulic fluid temperature range
-20 C to +80 C [-4F to +176F]
Viscosity range
15 to 380 mm2/s [0.23 to 0.59 in2/s]
Max. permissible degree of contamination of the hydraulic fluid
Cleanliness class to ISO 4406 (c)
Class 20/18/15 (2)
Hysteresis
<4% max. set pressure
Range of inversion
<0,5% max. set pressure
Response sensitivity
<0,5% max. set pressure
Tolerance of command value /

pressure characteristic curve
Step response, (Tu + Tg) 0
Command value 100%
Command value 0
100% or 100%
70 ms (depending on the system)

Electric features
12 V DC
24 V DC
1760 mA
1200 mA
Cold value (20 C)
2,3
4,8
Max. hot value
3,65
Supply voltage
Maximum nominal control current
Coil resistance
Duty cycle
Maximum coil temperature
100%
(4)
Type of protection to
VDE 0470-1
(DIN EN 60529), DIN 40050-9
7,2
(3)
150C [302F]
Version "K4"
IP 65
with cable socket mounted and locked
Version "C4"
IP 65
Version "K40"
IP 69K
Control electronics
VT-SSPA1 Plug-in amplifie
Rating in accordance to:
VDE 0580
(1)
(2)
(3)
(4)
Caution! The maximum operating pressure is given by the set pressure plus return flow pressure
The cleanliness class specified for components must be adhered to in hydraulic systems:
Effective filtration prevents malfunction and, at the same time, increases the service life of components
In the case of use at an altitude > 2000 m above MSL we recommend to consult the manufacturer
Due to the surface temperature of solenoid coils, the European standards EN 563 and EN 982 must be observed!
US/HPV/014/2012
28
Technical data for HSEP module plug-in proportional amplifier

Supply voltage, 24 V
Supply voltage, 12 V
Max. cable inductance (1)
Current / power consumption
(depending on solenoid data)
Recommended back-up fuse
Min. coil inductance
Biasing current (adjustment range)
U0
U(t)max
U(t)min
U0
U(t)max
U(t)min
Lmax
24 VDC
35 V
18 V
12 VDC
16 V
8V
100 H
< 1.7 A
Pmax
< 40 VA
Imax
2AT
> 10 H
0 300 mA
Option 24 V: 1.2 A
Option 12 V: 1.8 A
IB 1.9 A
0 10 V
12 V U0
Lmin
IB
Nominal current (factory setting)

Maximum current (adjustment range)
Command value input (voltage):
Proportional range
Switching range
Resistance
Option: command value input (current)
proportional range
Ramp time (adjustment range)
Type of connection (cable)
Type of connection (solenoid)
Number of pins (solenoid)
Cable diameter
20 k
4 20 mA / Ri = 100
60 ms 5 s
4 screw terminals
in accordance to DIN 43650 / ISO 4400
2 + PE
4.5 11 mm [0.18 0.43 in]
40 x 38 x 70 mm [1.6 x 1.5 x 2.8 in]
(W x H x D)
Dimensions
Type of mounting
Permissible operating temperature range
Storage temperature
Type of protection
Weight
(1)
(2)
Usually corresponds to a cable length greater than 100 m

Valid for solenoid currents > 2 A and a clock frequency > 350 Hz
US/HPV/014/2012
(0 5 V with 12 V option)
(6 V U0 with 24 V option)
29
M3 x 40
-25 +85 C [-13 185 F]
-25 +70 C (2) [-13 158 F]
-25 +85 C [-13 185 F]
IP65 in accordance to EN 60529
0.125 kg [0.28 lbs]
HEM modules HPV 41 working section with load drop check valve code numbers
Hydraulic diagram
HEM
DESCRIPTION
BSPP
UN - UNF
With adjustable
LSA/B pressure relief valves.
HEM0004102031
HEM0004102041
Prearranged for
shock-suction valves
US/HPV/014/2012
HEM0004102051
Prearranged for
HEM0004102061
HEM0004102071
With no facilities for valves
HEM0004102081
30
Hydraulic diagram
HEM
DESCRIPTION
BSPP
HEM0004102091
With adjustable LSA/B

pressure relief valves.
UN - UNF
HEM0004102101
With single adjustable LSA/B

pressure relief valve.
HEM0004102121
HEM0004102111
Prearranged for:
US/HPV/014/2012
31
HEM modules HPV 41 working section without pressure compensator code numbers
Hydraulic diagram
HEM
DESCRIPTION
BSPP
UN - UNF

HEM0004102030
HEM0004102040
Prearranged for:
US/HPV/014/2012
HEM0004102050
Prearranged for:
HEM0004102060
HEM0004102070
HEM0004102080
32
Hydraulic diagram
HEM
DESCRIPTION
BSPP
HEM0004102090
With adjustable
LSA/B pressure relief valves
UN - UNF
HEM0004102100
With single LSA/B

HEM0004102110
HEM0004102120
Prearranged for:
anti-shock / anti-cavitation valves.

-
Prearranged for
automatic hydraulic release
(kick-out) in B port
HEM0004102104
D. S. (Special Distribution) Version

HEM0004102123
US/HPV/014/2012
33
for upstream / downstream

subordinate actuator supply
HEM modules HPV 41 working section with pressure compensator code numbers
Hydraulic diagram
HEM
DESCRIPTION
BSPP
UN - UNF
With adjustable
LSA/B pressure relief valves.
HEM0004102130
Prearranged for:
HEM0004102140
electrical LSA/B
signal unloading modules
(MHFO, MHFK, MHFR modules)

HEM0004102150
HEM0004102160
Prearranged for:
US/HPV/014/2012
HEM0004102170
Prearranged for:
HEM0004102180
HEM0004102190
HEM0004102200
34
Hydraulic diagram
HEM
DESCRIPTION
BSPP
HEM0004102210

pressure relief valves
UN - UNF
HEM0004102220
With single LSA/B

HEM0004102230
HEM0004102240
prearranged for:
anti-shock / anti-cavitation valves.

HEM0004102221
HEM0004102400
US/HPV/014/2012
35
Prearranged for
automatic hydraulic release
(kick-out) in B port
Prearranged for RWR module

(double pilot operated check valve)
only
HEM0004102401
HEAA
Hydraulic diagram
Range setting
bar
45
60
75
95
120
135
155
170
190
220
240
250
270
290
320
Shock and suction valve

for A B pot
not adjustable
characteristics curve
HEAA
is designed to absorb shock effects
only:
dont use it as a pressure relief valve
HEAD
Hydraulic diagram
10 70
71 120
121 200
201 270
adjustable setting
271 320
321 380
HEAD
is designed to absorb shock effects
only:
650
870
1090
1380
1740
1960
2250
2470
2760
3190
3480
3630
3920
4210
4640
Range setting
bar

for A B pot
CODE
psi
psi
150 1020
1020 1740
1740 2900
2900 3920
3920 4640
4640 5510
HEAA004103045
HEAA004103060
HEAA004103075
HEAA004103095
HEAA004103120
HEAA004103135
HEAA004103155
HEAA004103170
HEAA004103190
HEAA004103220
HEAA004103240
HEAA004103250
HEAA004103270
HEAA004103290
HEAA004103320
CODE
HEAD004103020
HEAD004103022
HEAD004103024
HEAD004103026
HEAD004103028
HEAD004103030
HEAT
Hydraulic diagram
Range setting
bar
10 70
71 120
121 200
201 270
Adjustable shock valve

for A B ports
271 320
321 380
US/HPV/014/2012
36
CODE
psi
150 1020
1020 1740
1740 2900
2900 3920
3920 4640
4640 5510
HEAT004103020
HEAT004103022
HEAT004103024
HEAT004103026
HEAT004103028
HEAT004103030
Hydraulic diagram
US/HPV/014/2012
DESCRIPTION
CODE
HETS
Plug for HEAA, HEAD cavity
HETS004103000
HEAN
Suction valve
HEAN004103005
HESC
Kit for closing LS pressure relief valve cavity
HESC004103007
37
Hydraulic diagram
BSPP
DESCRIPTION
UN - UNF
HESC
HESC004103008
Plug for connecting the non-active port

to tank, when using a single acting spool
HESC
HESC004103009
Kit for connecting the non-active port

to tank, when using a single acting spool
to be fitted with HEM modules with LSALSB + shock and suction valves cavities
HETS
HETS004103002
Plug for closing A or B port
DESCRIPTION
CODE
Protection cap for LS pressure relief valve regulation screw

for HEM (working sections) and HSE (inlet sections)
KIT0004103995
Code number and quantity (related to no. of LS valve mounted)
must be indicated under the HEM... or HSE.. field of the order form.
US/HPV/014/2012
38
HEAS modules - Main spool for flow control, double acting
Symbol and code numbers

Max. pressure
compensated oil flow,
size
l/1 [US gal/1]
3
5
7.5
12
15
20
25
30
40
50
60
80
100
130
1
2
3
4
5
6
7
8
9
10
[0.8]
[1.3]
[2]
[3.2]
[4]
[5.3]
[6.6]
[7.9]
[10.6]
[13.2]
[15.8]
[21.1]
[26.4]
[34.3]
4-way, 3-position
A, B closed
4-way, 3-position
A, B T
4-way, 3-position
B T; A closed
4-way, 3-position
A T; B closed
HEAS004104014
HEAS004104009
HEAS004104010
HEAS004104012
HEAS004104013
HEAS004104015
HEAS004104016
HEAS004104018
HEAS004104020
HEAS004104021
HEAS004104025
HEAS004104030
HEAS004104035
HEAS004104036
HEAS004104038
HEAS004104039
HEAS004104040
HEAS004104042
HEAS004104043
HEAS004104045
HEAS004104046
HEAS004104048
HEAS004104050
HEAS004104051
HEAS004104055
HEAS004104060
HEAS004104065
HEAS004104066
HEAS004104070
HEAS004104073
HEAS004104075
HEAS004104078
HEAS004104080
HEAS004104081
HEAS004104085
HEAS004104090
HEAS004104095
-
HEAS004104100
HEAS004104103
HEAS004104105
HEAS004104108
HEAS004104110
HEAS004104111
HEAS004104115
HEAS004104120
HEAS004104125
-
HEAS modules - Main spool for flow control, double acting, asymmetric flow
Max. pressure
l/1 [US gal/1]
A
7.5
7.5
7.5
10
12
12
15
20
30
30
30
40
50
60
60
70
B
[2]
[2]
[2]
[2.6]
[3.2]
[3.2]
[4]
[5.3]
[7.9]
[7.9]
[7.9]
[10.6]
[13.2]
[15.8]
[15.8]
[18.5]
15
20
30
20
20
30
30
40
50
70
130
60
80
100
80
130
[4]
[5.3]
[7.9]
[5.3]
[5.3]
[7.9]
[7.9]
[10.6]
[13.2]
[18.5]
[34.3]
[15.8]
[21.1]
[26.4]
[21.1]
[34.3]
4-way, 3-position
A, B closed
4-way, 3-position
A, B T
4-way, 3-position
B T; A closed
4-way, 3-position
A T; B closed
HEAS00410AAAB (*)
HEAS00410AAAD (*)
HEAS00410AACD (*)
HEAS004104017 (*)
HEAS00410AABF (*)
HEAS00410AAFI (*)
HEAS00410AAFO (*)
HEAS00410AAIQ (*)
HEAS00410AAMU (*)
HEAS00410AAMQ (*)
-
HEAS00410ABAB (*)
HEAS004104047 (*)
HEAS00410ABIF (*)
HEAS00410ABFZ (*)
HEAS00410ABMH (*)
HEAS00410ABOZ (*)
HEAS00410ACCF (*)
-
HEAS004104076 (*)
HEAS00410ACDH (*)
-
(*) = special spool, available upon request
US/HPV/014/2012
39
HEAS modules - Main spool for flow control, single acting
Size
Max. pressure
l/1
3-way, 3-position
P
1
2
3
4
5
6
7
8
9
7.5
15
20
30
40
50
60
80
100
3-way, 3-position
HEAS004104130 (*)
HEAS004104160 (*)
HEAS004104133 (*)
HEAS004104163 (*)
HEAS004104135 (*)
HEAS004104165 (*)
HEAS004104138 (*)
HEAS004104168 (*)
HEAS004104140 (*)
HEAS004104170 (*)
HEAS004104141 (*)
HEAS004104171 (*)
HEAS004104145 (*)
HEAS004104175 (*)
HEAS004104150 (*)
HEAS004104180 (*)
HEAS004104155 (*)
HEAS004104185 (*)
(*) =Special spool, available upon request

th
HEAS modules - Main spool for flow control, double acting, with 4 floating position
Size
Max. pressure
l/1
1
2
3
4
5
6
7
8
9
7.5
15
20
30
40
50
60
80
100
3-way, 4-position
floating position on A port
3-way, 4-position
floating position on B port
HEAS004104190 (*)
HEAS004104390 (*)
HEAS004104193 (*)
HEAS004104393 (*)
HEAS004104195 (*)
HEAS004104395 (*)
HEAS004104198 (*)
HEAS004104398 (*)
HEAS004104200 (*)
HEAS004104400 (*)
HEAS004104201 (*)
HEAS004104401 (*)
HEAS004104205 (*)
HEAS004104405 (*)
HEAS004104210 (*)
HEAS004104410 (*)
HEAS004104215 (*)
HEAS004104415 (*)
(*) =Special spool, available upon request
US/HPV/014/2012
40
HEAS modules - Main spool for flow control, double acting, regenerative function

size
Max. pressure
l/1 [US gal/1]
1
2
3
4
5
6
7
8
9
10
7.5
15
20
30
40
50
60
80
100
130
[2]
[4]
[5.3]
[7.9]
[10.6]
[13.2]
[15.8]
[21.1]
[26.4]
[34.3]
Regenerative circuit
on A port
Regenerative circuit
on B port
HEAS004104500 (*)
HEAS004104501 (*)
-
HEAS004104600 (*)
HEAS004104601 (*)
-
US/HPV/014/2012
41
HEAS modules - Main spool for pressure control

When using a proportional directional valve, where the overcenter valves are present, instability problems can happen to the whole
system, in the form of a rise and fall of pressure. A new series of spools will suit these kinds of problems.
This system of control is called Pressure Control, and has been devised to make the overcenter valves pilot pressure more stable.
Generally, the Pressure Control function is requested for only one port (A or B), while the other port maintains the normal flow
control function.
The problem manifests almost always during the re-entry of the rod, under the force of the positive load, where the only pressure
requested is that which is necessary to pilot the overcenter valves, to lower and control the load.
The Pressure Control spools must always be used with compensating elements and with pilot load sensing relief valves for A/B
ports. Using the Pressure Control solution allows a higher degree of stability to the system and the control of the function,
however, we advise its use exclusively in severe cases, since:
The valve loses own compensation, becoming "load dependent":
namely, its performance varies at the variation of the working pressure;
The pump pressure could be considerably higher than that necessary to move the load
(the p through the spool is no more constant and controllable).
Size
Symbol and code numbers (PC = Pressure Control - FC = Flow control)
3
4
5
6
4-way, 3-position,
A, B closed
4-way, 3-position,
A, B throttled
open to T
4-way, 3-position,
A, B closed
4-way, 3-position,
A, B closed
4-way, 3-position,
A throttled
open to T,
B closed
4-way, 3-position,
B throttled
open to T
A closed
HEAS00410AD07
(*)
PC A + B
HEAS00410AD11
(*)
PC A + B
HEAS00410AD15
(*)
PC A + B
HEAS00410AD16
(*)
PC A + B
HEAS00410AVAF
(*)
PC A FC B
Q = 30 l/1
[7.9 US gal/1]
HEAS00410AVAI
(*)
PC A FC B
Q = 50 l/1
[13.2 US gal/1]
-
HEAS00410AMAF
(*)
PC A FC B
Q = 30 l/1
[7.9 US gal/1]
HEAS00410AMAI
(*)
PC A FC B
Q = 50 l/1
[13.2 US gal/1]
HEAS00410A040
(*)
PC A FC B
Q = 60 l/1
[15.8 US gal/1]
-
HEAS00410A060
(*)
PC A FC B,
Q=100 l/1
[26.4 US gal/1]
US/HPV/014/2012
42
Pressure control flow characteristics, with end spool travel

l/min
[gal/min]
l/min
[gal/min]
100
[24.40]
100
[24.40]
90
[23.76]
90
[23.76]
80
[21.12]
80
[21.12]
70
[18.48]
70
[18.48]
60
[15.84]
60
[15.84]
50
[13.20]
50
[13.20]
40
[10.56]
40
[10.56]
30
[7.92]
30
[7.92]
20
[5.28]
20
[5.28]
10
[2.64]
10
[2.64]
50
[725]
100
[1450]
150
175
[2175] [2538]
250
[3625]
50
[725]
300 bar
[4350] [psi]
100
[1450]
150
175
[2175] [2538]
250
[3625]
300 bar
[4350] [psi]
l/min
[gal/min]
180
[47.52]
160
[42.24]
140
[36.96]
120
[31.68]
100
[26.40]
80
[21.12]
60
[15.84]
40
[10.56]
20
[5.28]
50 70
100
120
[725] [1015] [1450] [1740]
160
[2320]
200
[2900]
250
[3625]
300 bar
[4350][psi]
P LSA/B = LSA/B Pilot pressure relief valve setting
Size
1
2
3
4
5
6
7
8
9
10
Typical spool oil flow tolerances
US/HPV/014/2012
43
Oil flow (l/1') [US gal/1]

at max. spool travel
min
max
7.0
14.5
19.0
29.0
39.0
48.5
59.0
79.0
94.0
118.0
[1.8]
[3.8]
[5.0]
[7.7]
[10.3]
[12.8]
[15.6]
[20.9]
[24.8]
[31.2]
8.5
16.0
21.0
33.0
44.0
54.0
65.0
85.0
101.0
128.0
[2.2]
[4.2]
[5.5]
[8.7]
[11.6]
[14.3]
[17.2]
[22.4]
[26.7]
[33.8]
HPV 41 modules, EU flow restrictors for HPV 41 spools,

for LSA/B electrical unloading modules
Code numbers
When the working sections (HEM) are equipped with the MHFO, MHFR, MHFP, MHFK electrical LSA/B unloading
modules, the EU flow restrictors must always be mounted onto the spools (HEAS).
The code number has to be indicated in the * field of the order form.
Any kind of spool are always prearranged for EU modules
Active
On LsA or LsB only
HEAU004104700
Active
On LsA + LsB
HEAU004104701
HSC module - HPV 41 end section, code numbers

Hydraulic diagram
DESCRIPTION
With no ports
BSPP
UN-UNF
HSC0004105005
HSC0004105010
HSC0004105015
With LS1 port (M14 x 1.5)

and P1 T1 ports
P1 T1: (3/4 BSPP)
P1 T1:
(1 1/16-12UNF-2B)
With LS1 port (M14 x 1.5)
HSC0004105011
HSC0004105016
NOTE: You have to indicate in composition module your choice to fit on HSC module
the plug or the cartridge (see next page)
US/HPV/014/2012
44

DESCRIPTION
CSRV
HESC
External drain cartridge

for HSC / HSIF004105033 module,
for electrical activations
(to be connected to drain line)
CODE
BSPP
UN-UNF
CSRV004101203
CSRV004101204
1/4 BSPP
7/16"-20UNF-2B
Internal drain plug for HSC module,

for mechanical or hydraulic controls
HESC004103010
HSRR module, stay bolts kit for HSC

No. of working sections
(HEM)
1
2
3
4
5
6
7
8
9
10
US/HPV/014/2012
Tightening torques
upper stay bolts
bottom stay bolts
CODE
HSRR004105551
HSRR004105552
HSRR004105553
HSRR004105554
HSRR004105555
HSRR004105556
HSRR004105557
HSRR004105558
HSRR004105559
HSRR004105560
45
22.5 2 Nm
25 2 Nm
200 18 lbf I in
220 18 lbf I in
HSRI module HPV 41 stay bolts kit, code numbers

For HFLS mid inlet section and HSIF /HSEF interface (see pages 156, 158)
(HEM)
CODE
HSRI004105561
HSRI004105562
HSRI004105563
HSRI004105564
HSRI004105565
HSRI004105566
HSRI004105567
HSRI004105568
HSRI004105569
10
HSRI004105570
US/HPV/014/2012
Tightening torques
upper stay bolts
upper stay bolts
46
22.5 2 Nm
25 2 Nm
200 18 lbf I in
220 18 lbf I in
HPFS module - HPV 41 mid end section, code numbers

Hydraulic diagram
BSPP
UN UNF
DESCRIPTION
T1 port, 1/4 BSPP
T1 port, 7/16-20UNF-2B
HPFS004106121
HPFS mid end section allows

two HSE inlet sections
in one HPV
HPFS004106122
HSRRF module, stay bolts kit for HPFS
Tightening torques

(HEM)
CODE
1
2
3
4
5
6
7
8
HSRRF04105651
HSRRF04105652
HSRRF04105653
HSRRF04105654
HSRRF04105655
HSRRF04105656
HSRRF04105657
HSRRF04105658
US/HPV/014/2012
47
upper stay bolts
bottom stay bolts
22.5 2 Nm
25 2 Nm
200 18 lbf I in
220 18 lbf I in
HSIF module Interface between HPV 41 and CXDH3 / CDH3 / CD3 modules
DESCRIPTION
CAST IRON
The HSIF interface hydraulically connects the

elements of CXDH3 proportional valves or CDH3
ON/OFF valves with the elements of
HPV41proportional valve.
This type of combination is highly appreciated in
case of high flow differences between the controlled
actuators.
The HSIF module must be inserted into the
proportional valve configuration between the last
HPV41 working section and the first CXDH3/
CDH3 working section.
Up to 8 elements of HPV41 and 8 elements of
CXDH3 or CDH3 can be installed.
The HSIF interface replaces the inlet module for
CXDH3/CDH3.
HSIF004105033
NOTE: You have to indicate in composition module

your choice to fit on HSIF module the plug or the
cartridge
(see page 45)

Max. flow
Weight
US/HPV/014/2012
300 bar [4350 psi]

80 l/1 [21.1 gal/1]
3.8 kg / 8.4 lbs
48
HSRI module stay bolts kit for HSIF interface between HPV 41 and CXDH3 / CDH3 - code numbers
Tightening torques

(HEM)
CODE
HSRI004105701
HSRI004105702
upper stay bolts
upper stay bolts
HSRI004105703
22.5 2 Nm
22.5 2 Nm
HSRI004105704
200 18 lbf I in
200 18 lbf I in
HSRI004105705
HSRI004105706
US/HPV/014/2012
49
All control modules can be made up in aluminum or cast iron.

For standard applications aluminum is used normally, for marine or mining applications we advise the
choice of cast iron. In the present section, where not express indicated, the control modules are made
up in aluminium.
HPV 41, HCM, HCN, HCP modules - code numbers

ALUMINIUM
DESCRIPTION
CAST IRON
Mechanical control
HCM
HCM0004104001
HCM0004104000
Control positions: see page 4
Mechanical control,
with flow adjustement nuts protection
(KIT0004103994)
HCM
HCM0004104801
HCM0004104800
HCN
HCN0004103501
Friction control
(to be used with mechanical control
only)
HCN0004103500
HCP
HCP0004104002
Rear cover
for HCM mechanical control
HCP0004104008
US/HPV/014/2012
50
HPV 41 Modules, HCPA, HCF, HCPK code numbers

ALUMINIUM
DESCRIPTION
CAST IRON
HCPA
Rear cover with flow adjustement for
HCPA004103990
HCM mechanical control
HCF
Rear cover with flow adjustement for:
HCF0004103996
MHPF electrical module,

MHPH module with stroke adjustment,
ATEX modules
HCPK
DESCRIPTION
BSPP
Mechanical B-port lock device,

with automatic hydraulic release (kick-out)
HCPK004104218
To be fitted with
HEM0004102221 only
(see page 35)
B lock
A - free
DESCRIPTION
flow adjustement protective nuts kit for HCM mechanical control
US/HPV/014/2012
HCF0004103997
51
UN - UNF
HCPK004104219
CODE
KIT0004103994
HPV 41 modules, HCPD, MHPH code numbers

HCPD module
DESCRIPTION
ALUMINIUM
Mechanical spool lock device,

manual release
P
P
P
P
P
P
P
P
P
P
HCPD004104003
HCPD004104004
HCPD004104005
HCPD004103998
HCPD004103999
A lock
B - free
B - lock
A - free
A lock
B - lock
A float
B free
B float
A free
CAST IRON
HCPD004103900
HCPD004103901
HCPD004103902
HCPD004103898
HCPD004103899
MHPH module
Material
BSPP
ALUMINIUM
MHPH004104222
DESCRIPTION
UN - UNF
MHPH004104223
Hydraulic activation
CAST IRON
MHPH004104229
MHPH004104235
Start
Pilot pressure
End stroke
Max. pilot pressure
US/HPV/014/2012
52
4.5 bar [ 65 psi]

15 bar [218 psi]
30 bar [435 psi]
HPV 41 modules, HCH module to get hydraulic and electrical remote control
Code numbers
BSPP
DESCRIPTION
UN - UNF
HCH0004104225
For MHPOD. MHPF,

MHOF modules
(open ring version)
HCH0004104226
HCH0004104227
For MHPED. MHPEPD

modules
(closed ring version)
HCH0004104228
47 mm
[1.85 in]
108 mm
[4.25 in]
89 mm
[3.5 in]
US/HPV/014/2012
53
The HCH module is a small manifold that can be matched with all the HPV 41 proportional directional valves elements,
and with all the HPV electrohydraulic controls. The use of the HCH module, besides and in conjunction with
electrohydraulic proportional, radio and on-off controls, also allows the hydraulic proportional control to be reached. This
new device features two supplementary work ports which can be used to pilot the overcenter valves through the same low
pressure HPV spool. With this solution the control of the overcenter valves turns out to be much more precise, since the
pilot pressure that acts on them is never influenced by variations in pressure owing to moving loads.
Max. pilot pressure 15 bar.[218 psi]
It is essential to use overcenter valves with high pilot ratio (15:1 20:1)
Typical application
US/HPV/014/2012
54
HPV 41 modules, RWR module - double pilot operated check valve code numbers
DESCRIPTION
BSPP
Developed for applications where integrated pilot operated check valves

in the work ports are required to limit the port leakage down to zero.
Suitable for load locking applications.
Body made of cast iron.
Suitable on prearranged elements only,
HEM0004102400 - HEM0004102401
UN - UNF
Check valve on A port
RWR0004102506
RWR0004102507
Check valve on B port
RWR0004102508
RWR0004102509
Check valve on A and B ports
RWR0004102510
US/HPV/014/2012
RWR0004102511
55
HPV 41 modules, MHFO electrical LSA/B signal unloading module - code numbers
MHFO
Normally open
LSA / LSB pilot signal unloading solenoid valve. If the on/off solenoids are not
energized, there is no flow on A/B work ports, while the pressure in the open
centre circuits will be equal to the P T unloading pressure value on the inlet
section, plus the counterpressure acting on T line. In closed centre circuits (under
the same operating conditions) the pressure will be equal to the stand-by pump
pressure.
DESCRIPTION
12 VDC
Hydraulic diagram
24 VDC
MHFO004106010
Active on LSA
MHFO004106020
MHFO004106030
Active on LSB
MHFO004106040
MHFO004106050
Active on LSA + LSB
MHFO004106060
MHFO004106270
Active on LS
MHFO004106275
MHFO
Normally closed
LSA / LSB pilot signal unloading solenoid valve. If the on/off solenoids are
energized, there is no flow on A/B work ports, while the pressure in the open will
be equal to the P T unloading pressure value on the inlet section, plus the
counterpressure acting on T line. In closed centre circuits (under the same
operating conditions) the pressure will be equal to the stand-by pump pressure.
DESCRIPTION
12 VDC
Hydraulic diagram
US/HPV/014/2012
24 VDC
MHFO004106070
Active on LSA
MHFO004106080
MHFO004106090
Active on LSB
MHFO004106100
MHFO004106110
Active on LSA + LSB
MHFO004106120
MHFO004106280
Active on LS
MHFO004106285
56
HPV 41 modules, MHFK electrical LSA/B unloading module - code numbers

MHFK
Normally open
Developed for those applications where the max. working pressure can be selected
according to an on-off electric signal.
Hydraulic diagram
BSPP
12 VDC = MHFK004106430
24 VDC = MHFK004106438
12 VDC = MHFK004106432
24 VDC = MHFK004106440
12 VDC = MHFK004106434
24 VDC = MHFK004106442
US/HPV/014/2012
DESCRIPTION
UN - UNF
Active on
LSA
Active on
LSB
Active on
LSA + LSB
12 VDC = MHFK004106436
Active on
24 VDC = MHFK004106444
LS
57
HPV 41 modules - MHFO, MHFK modules electrical features

370 bar [5370 psi]
Max. flow
30 l/1
0 0,25 cm3/1 [0 0.015 in3/1]

2 Hz
Duty cycle
100% ED
Hydraulic fluids
DIN 51524 Mineral Oil
Oil viscosity
10 500 cSt [60 2480 SUS]
Oil temperature
-25 +75 C [-13 +167 F]
Ambient temperature
-25 +60 C [-13 +140 F]
Max. contamin. level class with filter
ISO 4406:1999 - class 21/19/16
Cartridge filter
280m
IP 65
Weight (with coil)
0,350 kg [0.77 lbs]
25 30 Nm [220 265 lbf*in]
US/HPV/014/2012
7 Nm [62 lbf*in]
58
HPV 41 modules, MHFP proportional module for remote A/B ports working pressure control code numbers
MHFP is a electric proportional module that allows the working pressure to be remotely operated by mean of a current signal.
MHPF is designed to ensure system pressure to be infinitely adjust in accordance upon the electrical command valve. When the
working pressure exceed the setting pressure value, the A B ports flow is being cut-off. When MHFP is not energized, both
pressure and flow will be maintain close to zero.
MHFP is always to be used with pressure compensated working sections.
12 VDC
24 VDC
MHFP004106140
Active on LSA
MHFP004106150
MHFP004106160
Active on LSB
MHFP004106170
MHFP004106180
Active on LS
MHFP004106190
MHFP004106192
Active on LSA + LSB
MHFP004106194
Technical data: see HSEP module, pages 27 29
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59
HPV 41 modules, HCO module - code numbers
HCO module - bottom plate to close the MHFO, MHFK, MHFP facilities
Hydraulic diagram
CODE
HCO0004104224
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HPV 41 modules MHPF electrohydraulic proportional module Code numbers
DESCRIPTION
The MHPF proportional electrohydraulic module shifts the position of the spool precisely in proportion to an electric
current signal generated by the remote control.
The spool is shifted by means of the hydraulic pressure generated by the pressure-reduction proportional solenoid valves.
The MHPF module is not equipped with an inductive position transducer (LVDT) and the entire electronic circuit to detect
and signal faults. This means that in the joystick remote control phase, any control (for example a manual control) that
overrides the force exerted by the pressure reduction valves on the spool, may vary the position of that spool without any
error signal and without inhibition, leavingthe safety of the entire hydraulic system to the visual operator control, only.
The MHPF module has the following main features:
It can be operated with on-off signals also
Short response time
Electro-proportional pressure reduction valves
PWM electric control of low-frequency solenoid valves
Any adjustment to limit the flow or to create work ramps will be made direcly on the remote control
Very low hysteresis and excellent sensitivity
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MHPF - Technical data

Rated voltage
12 VDC
24 VDC
Supply voltage
11 to 15 V
22 to 30 V
Max. ripple
8%
Max. current
1500 10 mA
Power consumption
750 10 mA
18 W at 22 C [72 F] coil temperature
Start spool travel
560 mA
280 mA
End spool travel
1080 mA
520 mA
4.72 5 %
20.8 5 %
R20
Heat insulation
Class H, 180 C
Recommended
-30 +60 C [-22 +140 F]
Min
-30 C [-22 F]
Max
+90 C [+194 F]
Oil temperature
Dither adjustment
75 Hz
Inductance
Current variation
Duty cycle % ED, on-off operating
Plug connector
8.5 mH
70 mH
100 mA/s
50 mA/s
14 V = 100
28 V = 100
15 V = 50
30 V = 50
2-pole AMP Junior Power Timer
Reaction time from neutral position to end spool stroke (constant voltage)
120 ms
Reaction time from end spool stroke to neutral position (constant voltage)
90 ms
Grade of enclosure to IEC 529, with female connector
IP 65
CODE
12 VDC
24 VDC
ALUMINIUM
MHPF004107051
MHPF004107052
CAST IRON
MHPF004107053
MHPF004107054
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HPV 41 modules HCK electrohydraulic proportional module Code numbers
DESCRIPTION
The HCK proportional electrohydraulic module shifts the position of the spool precisely in proportion to an electric current
signal generated by the remote control.
The HCK module is not equipped with an inductive position transducer (LVDT) and the entire electronic circuit to detect
Thanks to the 2 additional pilot oil supply connections, HCK is recommended where there is a requirement for a single
output control to be used to achieve 2 simultaneously or sequence spool movements, or to change the displacement onto
hydraulic motors, making the use of HPV even more flexible.
The HCK module has the following main features:
Short response time
Any adjustment to limit the flow or to create work ramps can be made directly on the remote control
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HCK - Technical data

Rated voltage
12 VDC
24 VDC
Supply voltage
11 to 15 V
22 to 30 V
Max. ripple
8%
Max. current
1500 10 mA
Power consumption
750 10 mA
18 W at 22 C [72 F] coil temperature
Start spool travel
560 mA
280 mA
End spool travel
1080 mA
520 mA
4.72 5 %
20.8 5 %
30 bar [435 psi]
R20
Max. pressure pilot oil supply
Heat insulation
Class H, 180 C
Recommended
Oil temperature
-30 +60 C [-22 +140 F]
Min
-30 C [-22 F]
Max
+90 C [+194 F]
Dither adjustment
75 Hz
Inductance
Current variation
Duty cycle % ED, on-off operating
Plug connector
8.5 mH
70 mH
100 mA/s
50 mA/s
14 V = 100
28 V = 100
15 V = 50
30 V = 50
120 ms
90 ms
IP 65
CODE
Material
12 VDC
24 VDC
BSPP
UN - UNF
BSPP
UN - UNF
ALUMINIUM
CAST IRON
HCK0004108100
HCK0004108101
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HPV 41 modules MSPF electrohydraulic proportional module Code numbers
DESCRIPTION
MSPF is one of the new series of PWM open loop electrical activation units.
MSPF can be controlled either in proportional or in on-off mode.
With electrical proportional actuation, the main spool position is adjusted by the pilot pressure, so that it corresponds to an
electrical signal (PWM) coming from a remote control unit.
With electrical on-off actuation, the main spool is moved from neutral to maximum stroke when one of the two pressure
reducing solenoid valves is energized.
MSPF is recommended where there is a requirement for medium resolution proportional control and where hysteresis is not
critical.
MSPF is being supplied without manual spool control, thus allowing both smaller overall dimensions and cost effective
compared to MHPF, HCK modules.
The MSPF module has the following main features:

On-off and proportional mode;
Quick reaction time;
Electro-proportional pressure reducing valves;
PWM control of low-frequency solenoid valves;
Low hysteresis and good sensitivity;
Mechanical flow adjustment;
Pilot pressure ports;
Possibility of operating in double acting or single acting with HCF module (see page 51).
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MSPF - Technical data

Rated voltage
Supply voltage
Max. ripple
Max. current
Power consumption
Start spool travel
End spool travel
R20
Heat insulation
12 VDC
11 to 15 V
Recommended
Min
Max
Oil temperature
Dither adjustment
Inductance
Current variation
Duty cycle % ED
on-off operating
Plug connector
24 VDC
22 to 30 V
8%
1500 mA 10
750 mA 10
18 W at 22C [72F] coil temperature
560 mA
260 mA
1050 mA
520 mA
4.72 5 %
20.8 5 %
Class H, 180C [356F]
-30 +60 C [-22 +140 F]
-30 C [-22F]
+90 C [+194F]
75 Hz
8.5 mH
70 mH
100 mA/s
50 mA/s
14 V = 100
28 V = 100
15 V = 50
30 V = 50
120 ms
90 ms
IP 65
CODE
Material
ALUMINIUM
US/HPV/014/2012
12 VDC
24 VDC
BSPP
UN - UNF
BSPP
UN - UNF
MSPF004107065
MSPF004107066
66
HPV 41 modules MHPF, HCK, MSPF modules wiring diagrams
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68
HPV 41 modules MHOF electrohydraulic on-off module code numbers
DESCRIPTION
The MHOF electrohydraulic module moves the spool in
relation to an electric signal generated by the joystick or by
a switch. The hydraulic pressure generated by the on-off
solenoid valves forces the spool not to stop in any
intermediate position between the neutral position and the
maximum stroke
12 VDC
24 VDC
MHOF004107027
MHOF004107028
Rated voltage
Power supply voltage range
Resistance at 20 C [68F]
Current consumption
Rated absorbed power
Heat insulation
Duty Cycle
12 VDC
11 15 V
9.2
1480 mA
From neutral position to max. spool travel

From max. spool travel to neutral position
Reaction time
Max. operating temperature
Ambient temperature
Connector
Enclosure to IEC 529
WIRING DIAGRAM
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24 VDC
21 28 V
34.8
750 mA
16 W
class H (180 C) [356F]
ED 100%
130 ms
110 ms
80 C [176F]
-30 60 C [-22 140 F]
Standard (IP 65)
according to DIN 43650 / ISO 4400
IP 65
HPV 41 modules MHPOD electrohydraulic proportional module code numbers
DESCRIPTION
MHPOD is a new open loop electrohydraulic activation unit, whose design is based on digital technology. Designed with
the future in mind, MHPOD can handle much larger amounts of information than the older analogue one and has been
specially developed to meet the harsh operating requirements of todays mobile machine market.
MHPOD electrical open loop proportional actuation operates the main spools shift according to an electrical signal coming
from a remote control unit, and is recommended where a simple proportional control is required, and where hysteresis and
reaction time are not critical.
MHPOD does not have the inductive position transceiver (LVDT) and any electronic circuit for faults monitoring. This
means that any forces that override the pilot pressure spool forces may change the spool position with no error signal, and
the safety of the whole system is left to the operators visual control, only.
MHPOD is defined by:
- Capacity to handle three different kinds of input signal control (see chart below).
The required signal control is to be stated in the order phase
- Integrated PWM (Pulse Width Modulator)
- Good flow regulation
- Simple built-up
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MHPOD - TECHNICAL DATA
Rated voltage
Power supply voltage
Input signal control
12 VDC
11 15 V
Range
Max. ripple
24 VDC
20 28 V
5%
Neutral position
Control range
0.5 x UDC
0.25 x UDC to 0.75 x UDC
0.5 mA
1 mA
12 k
Max. current signal control

Input impedance in relation to 0.5 x UDC
0 10 VDC
Neutral position
Control range
5 VDC
0.25 x 10 VDC to 0.75 x 10 VDC
Current signal control

Input impedance in relation to 0 10 VDC
0.5 mA
20 k
0 20 mA
Neutral position
Control range
Input impedance in relation 0 20 mA
Current supply
Current consumption (neutral position, constant voltage)
Power consumption
Heat insulation
Reaction time (constant voltage)
Reaction time (neutral switch)
10 mA
0.25 x 20 mA to 0.75 x 20 mA
0.5 k
520 mA
36 mA

Connector
260 mA
46 mA
6W
Class H (180 C) [356F]
110 140 ms
70 90 ms
130 170 ms
70 90 ms
Standard (IP 65) according to
DIN 43650 / ISO 4400
IP 65
12 VDC
24 VDC
0.5 x UDC
MHPOD04108077
MHPOD04108075
0 10 VDC
MHPOD04108082
MHPOD04108084
0 20 mA
MHPOD04108086
MHPOD04108088
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HPV 41 MHPOD module wiring diagram input signal control 0.5 x UDC
With the use of remote control neutral switch
Without using remote control neutral switch
In order to verify if the wiring is correct, please proceed as follows:

1. By touching with the multimeter the pin no. 1 and the pin "ground", the tension voltage supply (UDC) must be read.
2. By touching with the multimeter the pin no. 2 and the pin "ground", half of the tension voltage supply (50% UDC) must
be read, with joystick in neutral position and if the hookup keeps the module (MHPOD / MHPED) switched on.
3. With multimeter in the same position as per point 2, by moving the joystick the signal control must be 25% of UDC on
one side and 75% UDC on the other side
The methods of control and the parameters as per points 1), 2), 3) are the same for all kinds of our joysticks.
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HPV 41 - example of MHPOD module wiring diagram, input signal control 020 mA and 010 V
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HPV 41 modules MHPED electrohydraulic proportional module code numbers
DESCRIPTION
MHPED is a new closed loop electrohydraulic activation unit, whose design is based on digital technology. Designed with
the future in mind, MHPED can handle much larger amounts of information than the older analogue one and has been
specially developed to meet the harsh operating requirements of todays mobile machine market.
MHPED electrical closed loop proportional actuation operates safely and precisely the main spools shift according to an
electrical signal coming from a remote control unit, and is recommended where precise metering control, low hysteresis,
fault monitoring, and fast system reaction are paramount.
The input signal, by means of the PCB and the two reducing proportional solenoid valves, is converted into a low pilot
pressure which inturn moves the HPVs spool.
The inductive transducer position (LVDT) ensures that the spool is being moved in the correct position, otherwise, in the
event of uncontrolled spool positioning, the feed-back signal wuill detect it as an error and it will fast react operator
independent (fault monitoring system, see diagrams in the following pages)
MHPED is defined by:

Capacity to handle three different kinds of input signal control (see chart below).
The required signal control is to be stated in the order phase.
Inductive transducer position, LVDT (Linear Variable Differential Transformer)
Integrated PWM (Pulse Width Modulator)
Fault monitoring, transistor output for signal source
Excellent regulation
Low hysteresis
Short reaction time
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MHPED - TECHNICAL DATA

Rated voltage
Supply voltage
A
Range
Max. ripple
Neutral position
Control range
12 VDC
11 15 V
24 VDC
20 28 V
5%
0.5 x UDC
0.5 mA
1 mA
12 k

Input impedance in relation 0.5 x UDC
0 10 VDC
5 VDC
B
0.25 x 10 VDC 0.75 x 10 VDC
0.5 mA
20 k
0 20 mA
Neutral position
10 mA
C
Control range
0.25 x 20 mA 0.75 x 20 mA
0.5 k
End stroke spool current consumption
520 mA
260 mA
Neutral position spool current consumption (constant voltage)
36 mA
46 mA
Power consumption
6W
Heat insulation
Class H (180 C) [356F]
Max. current on safety output (pin no. 3)
50 mA
Fault monitoring system
Reaction time at fault
550 ms
110 140 ms
70 90 ms
130 170 ms
70 90 ms
Connector
DIN 43650 / ISO 4400
IP 65
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Neutral position
Control range
75
Thanks to the developments in digital electronics, it has been possible to integrate in the MHPED modules, besides all the
algorithms needed for the spool movement control, also a wide range of advanced circuits above all conceived for the safety
and handling of complete systems.
The use of the module in the passive or active version allows the electrohydraulic system to be obtained with different
safety degrees, for the choice of which it is essential to know the required functions exactly. Once this condition has been
fullfilled, and work is going on in the area stated above, with the four examples described in the following pages, we can
always give you the best solution.
HIGHEST SAFETY NEEDS - MHPED Active Version (Fault Monitoring System)

The system provides the highest safety level against spool positioning failures or electrohydraulic / mechanical
malfunctioning (e.g. should spool seizure occur).
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When the fault monitoring system is connected and an error state is detected, the system ensures
a fast and operator independent reaction that will put the complete hydraulic circuit into venting
conditions, thus preventing uncontrollable machine movements.
To get this aim, three others components are needed:
1. Electronic alarm logic module, MED;
2. Solenoid LS unloading valve module, CRP04HP;
3. Hydraulic activated pump unloading valve module, HSER
DESCRIPTION
ACTIVE
FAULT
MONITORING
REACTIONS
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As aforementioned, when an error state is detected, an alarm signal is sent out through the pin
no. 3 of the connector and the MED alarm logic module will cut off current to the CRP04HP
pilot solenoid valve which in turn will make the HSER pump unloading valve in an unbalanced
condition, then leading the oil flow directly from pump to tank.
Thus, all functions are with no oil flow and without operating pressure, and the pressure drop on
the HPVs inlet section is at the lowest possible level (see HSER typical curve).
When an active error state occurs, the fault monitor logic will be triggered.
In order to prevent the electronics from going into an undefined state, any time the system is
being switched or on reset, a general check of the power supply and the internal clock frequency
is made.
When an error state is detected, the 2 proportional solenoid valves will be automatically
switched off, a red lamp will light up, and main spool will go to the neutral position (if it is not
seized up owing to dirt in the system). The system will only react to faults of more than 500 ms
duration (in other words, there is a delay of half a second before anything happens). An alarm
signal is sent out through the connector (pin No. 3) and minus is opened. This state is
memorized and will continue as long as the system is being reset by switching off the supply
voltage (new start-up).
If the signal coming from the transducer position (main spool travel) is beyond 15% of the input
signal voltage, the input signal control is continuously monitored and a range between 15% and
85% of supply voltage is allowed. Outside this range, the solenoid valves will be deactivated
(spool goes to neutral position) and a warning signal is sent out.
If the module's pilot pressure curve is not correct according to the input signal voltage, If the
supply voltage is exceeded by 50% (18 V for 12 VDC and 36 V for 24 VDC) or falls below 8 V,
MHPED with fault monitoring system does not work when the supply voltage is cut off. So it
means that the system is to be supplied also when the main spool is held in the centre position.
77
The following figure highlights the difference in use between the MHPED module passive version and the active one
previously described.
The difference lies in the fact that the safety output (pin No. 3) is unconnected, as the module does not have the fault
monitoring system function, furthermore it is kept SWITCHED OFF by means of the remote control neutral position switch.
Whenever the latter is used, the MHPED module is SWITCHED ON by the OUT+ signal (pin No. 8). In turn, the A / B
direction movement signals (pin No. 6-9) of the remote control activates the relay in position "K", which in turn switches on
the CRP04HP pilot solenoid valve, which then turns on the HSER hydraulic activated pump unloading valve, setting up the
hydraulic system. We recommend that both the neutral position switch and direction movement output signal always be
connected to the electrical system. This circuit still gives a high degree of protection but requires operator intervention to
check anything goes wrong.
RAISED SAFETY NEEDS:
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MHPED Passive Version (No fault monitoring system)
78
Also with this solution, both the MHPED module and the relay in position "K" are kept SWITCHED OFF by means of the
remote control neutral position switch.
With this figure, the CRP04HP electrical activated LS pressure unloading valve leads the LS signal direct to the tank.
With this method (CRP04HP deactivated), in systems with fixed displacement pumps, the P of the pump unloading oil
flow, is almost always between 8 - 15 bar (system dependent) while in the systems with LS variable displacement pumps,
the remaining pressure depends on the pump stand-by pressure settings.
We urge grate care in this method, because all functions requiring a lower working pressure might be operated.
NORMAL SAFETY NEEDS:
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MHPED passive version
79
In this solution, the only safety feature is the remote control neutral switch
(apart from the general emergency in position "E").
There is no protection against hydraulic and mechanical faults, and the hydraulic characteristics (remaining P) described in
para. "NORMAL SAFETY NEEDS" must be taken into consideration.
LOW SAFETY NEEDS: MHPED passive version
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The diagrams previously described represents just a few possibilities, advised by experience, of how the assessment of
degree of protection system ought always to be made.
This does not mean that considering the enormity of the subject and need for ever-increasing flexibility and performance of
the industrial machinery with tighter and tighter safety rules, custom-built solutions can not be taken into account.
Code numbers
Active version
Passive version

12 VDC
24 VDC
12 VDC
24 VDC
0.5 x UDC
MHPED04108011
MHPED04108010
MHPED04108009
MHPED04108007
0 10 VDC
MHPED04108018
MHPED04108020
MHPED04108022
MHPED04108024
0 20 mA
MHPED04108026
MHPED04108028
MHPED04108030
MHPED04108032
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HPV 41 MHPED module wiring diagram input signal control 0.5 x UDC

2. By touching with the multimeter the pin no. 2 and the pin "ground", half of the tension voltage supply (50% UDC)
must be read, with joystick in neutral position and if the hookup keeps the module (MHPOD / MHPED) switched
on.
3. With multimeter in the same position as per point 2, by moving the joystick the signal control must be
25% of UDC on one side and 75% UDC on the other side
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HPV 41 MHPED module wiring diagram
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HPV 41 - example of MHPED module wiring diagram, input signal control 020 mA and 010 V
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MHPED / MHPEPD (active version) modules behaviour in relation to the signal control
Signal control
Earth
Safety output
(pin no. 3)
Effect
24 V
12 V (50% of UDC)
Connected
No output
Spool held electrically in neutral position
24 V
6 V (25% of UDC)
Connected
No output
Full flow P
24 V
18 V (75% of UDC)
Connected
No output
Full flow P
24 V
20.4 V (85% of UDC)
Connected
Output
Spool stays in neutral position (red light comes on)
24 V
21.6 V (90% of UDC)
Connected
Output
24 V
24 V (100% of UDC)
Connected
Output
Connected
Output
Connected
Output
UDC
0 V (0% of UDC)
selected
0 V (0% of UDC)
interrupted
24 V
24 V
24 V
1 V (4% of UDC)
Connected
Output
0V
15.6 V (65% of UDC)
Connected
No output
Spool stays in neutral position (no light)
24 V
15.6 V (65% of UDC)
Disconnected
No output
With the same data, given in percentages, the behaviour of the module is equal to the 12 VDC, 0 20 mA and 0 10 V also.
As previously stated, when an error state is detected the lamp of the module starts flashing red, and the number of flashes
indicates the probable cause of failure (see chart below):
No. of flashes
CAUSE
LVDT outside of its own position
The demanded spool position doesnt correspond to the input signal
LVDT broken
Short circuit in the output signal for direction indicator (MHPEPD)
Internal electrical faults
Short circuit in the proportional solenoid valves
Short circuit in the warning output signal (pin no. 3)
Input signal control exceeds min. / max. values (15% 85% of supply voltage)
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HPV 41 modules MHPEPD electrohydraulic proportional module
DESCRIPTION
MHPEPD closed loop electrohydraulic proportional activation unit
is the most advanced version of the closed loop control modules
MHPEPD is defined by:
Spool direction indicator output;
Capacity to handle three different kinds of input signal control.
The required signal control is to be stated in the order phase;
Inductive transducer position, LVDT (Linear Variable Differential Transformer);
Integrated PWM (Pulse Width Modulator);
Fault monitoring, transistor output for signal source;
Excellent regulation;
Low hysteresis;
Short reaction time.
Besides the aforementioned features, another purpose of the module is to give an indication of the spool's movement,
through an on/off output signal in the smaller connector (also when the spool is manually activated).
The two enclosed diagrams show an example of how the direction output can be handled to activate or deactivate the LS
on/off pilot solenoid valve by means of the two relay (K1 - K2) and two electrical end of strokes.
This is just an example, as the use of MHPEPD is also destined for more demanding surroundings, that is solutions using
artificial intelligence which dialogue at the higher level via bus, and which realize a real distributed control system able to
carry out "stand-alone" processes.
This in turn send to the raised level only that information read as "positive" for the safe handling of machine.
All the electrohydraulics features, performance, and choice of safety degree system,
are the same of those already described for the MHPED module.
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HPV 41 MHPEPD module wiring diagram input signal control 0.5 x UDC
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SPOOL DIRECTION SIGNALS
mm
[in]
US/HPV/014/2012
0.5
[0.02]
0.5
[0.02]
90
mm
[in]

Technical data and code numbers
Rated voltage
Range
Max. ripple
Neutral position
Control range
Supply voltage
A
12 VDC
11 15 V
24 VDC
20 28 V
5%
0.5 x UDC
0.5 mA
1 mA
12 k

0 10 VDC
Neutral position
Control range
5 VDC
0.25 x 10 VDC to 0.75 x 10 VDC
0.5 mA
20 k
0 20 mA
Neutral position
10 mA
C
Control range
0.25 x 20 mA to 0.75 x 20 mA
0.5 k
520 mA
260 mA
36 mA
46 mA
Power consumption
6W
Heat insulation
Class H (180 C) [356F]
50 mA
550 ms
Max. current output signal for indication actuating direction
50 mA
110 140 ms
70 90 ms
130 170 ms
70 90 ms
According to DIN 43650 / ISO 4400
Connectors
Spool direction indicator output (IP 65) according to DIN 40050
IP 65
B
Active version
Passive version
12 VDC
24 VDC
12 VDC
24 VDC
0.5 x UDC
MHPEPD4108048
MHPEPD4108047
MHPEPD4108046
MHPEPD4108045
0 10 VDC
MHPEPD4108058
MHPEPD4108060
MHPEPD4108054
MHPEPD4108056
0 20 mA
MHPEPD4108066
MHPEPD4108068
MHPEPD4108062
MHPEPD4108064
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HPV 41 - example of MHPEPD module wiring diagram, input signal control 020 mA and 010 V
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HPV41 MODULES SELECTION CHART CODE NUMBERS
The drawings below gives an overview of any modules with which HPV 41 is being assembled.
Each module has its own field.
The purpose of this chart is to provide a quick access to the modules choice,
whose characteristics must always be checked on the related data.
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FIELD 0 - HSE MODULE

Open centre inlet section
Closed centre inlet section
Code numbers
See pages 18 - 19
See pages 20 21
FIELD 1 to 10 - HEM MODULE

Working section with check valve
Working section without compensator
Working section with compensator
Code numbers
See pages 30 31
See pages 32 33
See pages 34 - 35
FIELD 11 - END SECTION

HSC module
HPFS module
Code numbers
See page 44
See page 47
FIELD 12 STAY BOLTS KIT

HSRR module stay bolts for HSC
HSRI module stay bolts for HFLS
HSRRF module stay bolts for HPFS
See page 45
See page 46
See page 47
FIELD 13 FACILITIES FOR SOLENOID LS UNLOADING VALVE

HSET, HSEA modules
CRP04HP module
HSEP module
Code numbers
See page 23
See pages 25 26
See pages 27 29
FIELD 14 FACILITIES FOR PUMP UNLOADING

HSER, HSES modules for HSE
Code numbers
See page 23
FIELD 15 PILOT OIL SUPPLY

HSEE, HSEN, HSEI modules
Code numbers
See page 24
FIELD 16 HEAS MODULE

HEAS Module main spools
Code numbers
See pages 39 43
FIELD 17 ELECTRICAL UNLOADING LSA/B MODULE

MHFO module
MHFK module
MHFP module
HCO module
US/HPV/014/2012
Code numbers
Code numbers
See page 56
See pages 57 58
See page 59
See page 60
95
US/HPV/014/2012
96
FIELD 18 MECHANICAL ACTUATORS

HCM module
Code numbers
See page 50
HCF module
See page 51
MSPF module - Current electrohydraulic proportional module
See pages 65 68
FIELD 19 SHOCK AND SUCTION VALVE

HETS, HEAN, HESC, HEAA, HEAD, HEAT modules
Code numbers
See pages 36 38
FIELD 20 MECHANICAL, HYDRAULIC AND ELECTRICAL ACTUATORS
Code numbers
HCN module Friction
See page 50
HCP module - Rear Cover
See page 50
HCPA module Adjustabler rear cover
See page 51
HCPK module Kick-Out Device
See page 51
HCPD module Spool Lock Device
See page 52
MHPH module Hydraulic Activation
See page 52
MHPF module Current electrohydraulic proportional module
See pages 61 62
HCK module - Current electrohydraulic proportional module with hydraulic activation
See pages 63 64
MDPF module - Current electrohydraulic proportional module
See pages 65 68
MHOF module On/Off electrohydraulic Module
See page 69
MHPOD module Open Loop electrohydraulic proportional module
See pages 70 73
MHPED module Closed Loop electrohydraulic proportional module
See pages 74 86
MHPEPD module - Closed Loop electrohydraulic proportional module
See pages 86 92
MHOX module - On/Off electrohydraulic Module Atex Version
See pages 230 235
MHPX module Proportional electrohydraulic Module Atex Version
See pages 236 241
MHOFX, MHPODX, MHPEDX, MHPEPX modules
See pages 279 294
FIELD 21 HCH, MRD MODULES

HCH module - Hydraulic and electrical remote control
See pages 53 54
SETTORE 22 MODULO RWR / FIELD 22 RWR MODULE

RWR module
Code numbers
See page 55
FIELD 23 CSRV, HESC MODULES

CSRV module electrical activations external drain
Code numbers
See page 45
HESC module manual and hydraulic activations internal drain
US/HPV/014/2012
Code numbers
97
HPV41 with HFLS MODULES SELECTION CHART CODE NUMBERS
The drawings below gives an overview of any modules with which HPV 41 containing HFLS mid inlet section is being
assembled.
The purpose of this chart is to provide a quick access to the modules choice, whose characteristics must always be checked
on the related data.
US/HPV/014/2012
98
FIELD 0 - HFLS MODULE

Mid inlet section
Code numbers
See page 22
FIELD 1 to 10 - HEM MODULE

Code numbers
See pages 29 30
See pages 31 32
See pages 33 - 34

HSC module
HPFS module
Code numbers
See page 43
See page 45

HSRI module stay bolts for HFLS
Code numbers
See page 43
See page 45
See page 44

HSEV module
HSEP module
HSET module
HSEA module
Code numbers
See page 23
See page 25
See page 27
See page 27

HSEE module
HSEN module
HSEI module
Code numbers
See page 28
See page 28
See page 28

MHFO module
MHFK module
MHFP module
HCO module
US/HPV/014/2012
Code numbers
See pages 37 42
Code numbers
See page 56
See pages 57 58
See page 59
See page 60
99
US/HPV/014/2012
100
Code numbers
HCM module
See page 50
HCF module
See page 51
See pages 65 68

Code numbers
See pages 36 38
FIELD 20 MECHANICAL, HYDRAULIC AND ELECTRICAL ACTUATORS
Code numbers
HCN module Friction
See page 50
See page 50
HCPA module Adjustabler rear cover
See page 51
HCPK module Kick-Out Device
See page 51
See page 52
See page 52
See pages 61 62
See pages 63 64
MDPF module - Current electrohydraulic proportional module
See pages 65 68
See page 69
See pages 70 73
See pages 74 86
See pages 86 92
See pages 230 235
See pages 236 241
See pages 279 294
FIELD 21 HCH, MRD MODULES

SETTORE 22 MODULO RWR / FIELD 22 RWR MODULE
RWR module
Code numbers
See page 55
FIELD 23 CSRV, HESC MODULES

Code numbers
See page 45
HESC module manual and hydraulic activations internal drain
US/HPV/014/2012
Code numbers
See pages 53 54
101
SINGLE (standard) INLET SECTION HPV41 PROPORTIONAL DIRECTIONAL VALVE - Order form
11
B
Port
Controlled function
23
18
16
bar [psi]
19
10
20
19
LSb
17
22
18
bar [psi]
20
19
bar [psi]
19
bar [psi]
19
bar [psi]
19
bar [psi]
19
bar [psi]
19
bar [psi]
19
bar [psi]
18
19
17
18
bar [psi]
21
16
LSb
22
20
20
Lsa
21
19
18
17
18
21
16
LSb
22
20
20
Lsa
21
19
18
17
18
21
16
LSb
22
20
20
Lsa
21
19
18
17
18
21
16
LSb
22
20
20
Lsa
21
19
18
17
18
21
16
LSb
22
20
20
Lsa
21
19
18
17
18
21
16
LSb
22
20
20
Lsa
21
19
18
17
18
21
16
LSb
22
20
20
Lsa
21
19
18
17
18
21
16
LSb
22
20
20
Lsa
21
19
20
21
16
18
Lsa
19
LSb
21
17
20
22
Note
21
13
bar
14
[psi]
15
MAIN INFORMATION
Pump type
O Open centre O Close centre O Costant pressure
Pump flow, US gal/1'

Type of threads
000
O UNF O BSPP
Battery supply voltage

Electrohydraulic control
O 12 V O 24 V O Not request
O Standard O Atex O Not request
Note
Customer:
Item description :
Compilation form date:
Our valve internal code
Serial number :
Customer reference code
Compilation form modification index
Order No.:
Order Date:
Delivery date:
Order ack. N.:
Order quantity
Net price EUR
Quotation number :
This composition form shall not be deemed as a Manufacturer's recommendation. We decline any responsibilities.
US/HPV/014/2012
Controlled function
18
Lsa
21
19
A
Port
12
102
MID INLET SECTION HPV41 PROPORTIONAL DIRECTIONAL VALVE - Order form

11
12
B
Port
Controlled function
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
6
5
4
3
2
1
A
Port
HFLS
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
0
7
8
9
10
11
12
Note
23
A
Port
16
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
P
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
17
16
17
16
17
16
17
16
17
16
17
13
14
15
16
bar
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
11
12
B
Port
16
17
16
17
16
17
16
17
16
17
MAIN INFORMATION
Pump type
Pump flow, Us gal/1'

Type of threads
000
O UNF O BSPP

Note
Customer:
Item description :
Serial number :
Order No.:
Order quantity
Order Date:
Net price EUR
Delivery date:
Order ack. N.:
Quotation number :
NOTE: For numbering of the working sections, see also page 11
US/HPV/014/2012
103
HFLS
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
17
23
Controlled function
MID END SECTION HPV41 PROPORTIONAL DIRECTIONAL VALVE - Order form

A
Port
Controlled function
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
1
2
3
4
5
6
B
Port
HPFS
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
13
14
15
16
0
12
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
B
Port
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
17
16
17
16
17
16
17
16
17
16
17
A
Port
11
12
11
10
9
8
7
16
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
bar [psi]
Lsa
LSb
22
16
17
16
17
16
17
16
19
20
17
16
18
19
20
21
17
13
14
15
12
MAIN INFORMATION
Pump type

Type of threads
P1 = 000 US gal/ min.

O UNF O BSPP

Note
P2 = 000 US gal / min.
Customer:
Item description :
Serial number :
Order No.:
Order Date:
Delivery date:
Order ack. N.:
Order quantity
Net price EUR
Quotation number :
NOTE: For numbering of the working sections, see also page 13

US/HPV/014/2012
HPFS
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
17
Note
Controlled function
104
This order form is the only one ensuring that the product will be defined and ordered correctly without any possible
mistakes. It is divided into sectors of pertinence, from 0 to 23, within which the code of the required module must be
inserted.
It is also necessary to indicate:
- the setting in bar of the pressure relief valve (sector 0, inlet section);
- when requested, the setting in bar of the LSA/LSB pressure relief valves (sectors 1 to 10, HEM spool elements);
Aron suggests to indicate the pump type and the flow that feeds the proportional valve, so it is possible to test it in
working conditions.
The valve is always assembled as indicated in the module assembly selection table (see previous page), i.e. the HCM
module for the manual control inserted in sector of pertinence 18, and the rear modules HCP, HCPD, HCPK,
MHPH, MHPE, MHPO, MHOF etc. inserted into sectors of pertinence 20, 21.
If the opposite assembly is required, just select from menu the desired assembly mode: Right / Left HPV feed, HPV
feed with HFLS / HPFS module
Ordering Code Composition
[ Es. HCM0004104000 ]
H
C M
Module Type 3-6 characters

(0 put to fill field for 6 ch)
US/HPV/014/2012
HPV type
(41 or 77)
105
Component
specific characters
Standard HPV 77 inlet section
LP
Low pressure port, 320 psi
They are divided into two versions:

- open centre for use with fixed displacement pumps
- closed centre for use with load-sensing pumps.
In the open centre versions, when the spool is not working, the flow/ pressure regulator -pos. 1- unloads to T the entire pump flow (see
characteristic curves).
Otherwise, when the spool is working, it will feed the controlled element or elements, adapting instantaneously to the actual flow required
by the ports and unloading any excess flow at the highest pressure of that moment to the tank.
By changing two internal pilot lines, the section is converted into a closed centre version. In the closed centre versions, the regulator -pos.
1- only maintains the pressure regulator function, becoming the first stage of the main pressure relief valve pos. 2, which must be
calibrated to about 30 bar more than the maximum work pressure.
Both versions can be supplied with the pressure reduction valve -pos. 3- where originates a low pressure line (320 psi) that feeds the
MHPED electrohydraulic modules or also the same hydraulic manipulators. Obviously, if the valve is only equipped with manual control,
the pressure reduction valve is not required.
US/HPV/014/2012
109
HSE, standard HPV 77 inlet section with solenoid LS unloading valve (CRP04HP)
Solenoid LS unloading valve
LP Low pressure port, 320 psi
All versions can be supplied with an LS signal unloading solenoid valve - pos. 4. The solenoid valve can be normally open or normally
closed. If it is activated during the work phases it immediately unloads the load sensing signal and subsequently stops all movements of
the actuators.
In the open centre versions, the pump unloading pressure value is equal to the sum of the counterpressure acting on the T line plus the
pressure required to open the flow/pressure regulator -pos. 1- to connect P to T (often from 115 to 220 psi).
In the closed centre versions, unloading the LS signal lowers the pressure in P at a value equal to the stand-by pressure at which the pump
is regulated.
Using the solenoid LS unloading valve on the inlet sections in the open and closed centre versions, we urge grate care in this method,
because all functions requiring a lower working pressure, might be operated.
US/HPV/014/2012
110
HSE, standard HPV 77 inlet section with pump unloading valve function (HSER)
Cartridge logic element,

HSER
LP
Low pressure port, 320 psi
In the open and closed centre versions, it is possible to mount a remote-controlled cartridge logic element (pos. 5)
for rapid pump unloading, thus by-passing the flow/pressure regulator (pos. 1).
In this configuration, the pump unloading pressure value is equal to the sum of the counterpressure acting on the T
line, plus the pressure required to open the HSER valve (9 psi) to connect P with T.
With this solution the p for pump unloading is much lower than what
would be created instead using the solenoid LS unloading valve (see characteristic curves).
US/HPV/014/2012
111
HPV 77 sectional drawings, inlet section for open centre system
1. FLOW/PRESSURE REGULATOR
2. LOW PRESSURE LINE FILTER
3. MAIN PRESSURE RELIEF VALVE
4. HSER UNLOADING VALVE
5. HSER UNLOADING SOLENOID VALVE
6. PRESSURE REDUCTION VALVE
7. LOAD SENSING LINE FILTER
8. LOW PRESSURE LINE RELIEF VALVE
9. ANTI-SHOCK / ANTICAVITATION VALVE
10. LS PRESSURE RELIEF VALVE
11. PRESSURE COMPENSATOR
12. SHUTTLE VALVE
13. LSB SIGNAL UNLOADING
SOLENOID VALVE
14. LSA SIGNAL UNLOADING
SOLENOID VALVE
15. SPOOL
16. PORT A FLOW FINE ADJUSTER
17. PORT B FLOW FINE ADJUSTER
18. COVER FOR MANUAL CONTROL
KINEMATIC MOTION
19. PILOT LINE PORT, LSB PRESSURE
20. PILOT LINE PORT, LSA PRESSURE
US/HPV/014/2012
112
HPV 77 hydraulic diagram for open centre system
US/HPV/014/2012
113
1.
FLOW/PRESSURE REGULATOR
2.
3.
MAIN PRESSURE RELIEF VALVE
4.
5.
6.
7.
8.
9.
ANTI-SHOCK AND ANTI-CAVITATION VALVE
10.
11.
12.
EXCHANGE VALVE
13.
LSB SIGNAL UNLOADING SOLENOID VALVE
14.
LSA SIGNAL UNLOADING SOLENOID VALVE
15.
SPOOL
16.
PORT A FLOW FINE ADJUSTMENT REGISTER
17.
PORT B FLOW FINE ADJUSTMENT REGISTER
18.
COVER FOR MANUAL CONTROL KINEMATIC MOTION
19.
LSB PRESSURE PILOT LINE PORT
20.
LSA PRESSURE PILOT LINE PORT
21.
PILOT LINE, PUMP UNLOADING VALVE
22.
23.
MHPED MODULE UNLOADING LINE PORT
Function - HPV 77 valve group with HSE open centre inlet section
With the spools 15 in the central position, the LS line, the chamber on the spring side of the flow/pressure regulator (1) and
the chamber on the spring side of the pressure compensator (11) are connected with the exhaust core (T), allowing the pump
flow to be conveyed to the tank through the flow/ pressure regulator (1).
The pump flow, the spring load of the flow/pressure regulator (1) and the counterpressure acting on the exhaust line (T),
determine the pump free circulation pressure (See characteristic curves).
When the spool (15) is activated, the port selected is placed in communication with line P1 and the work pressure through
line Ls is sent to the flow/pressure regulator (1).
The flow obtained will only depend on the crossing area of the spool and the relative p that will be created along the spool
adjustment range.
If two or more spools operating at different pressure values are activated at the same time, the pressure compensators (11)
will keep the pressure drop constant (p) and thus the flow on the spools (15) will be constant within the maximum pump
flow range.
On the other hand, if two or more spools of elements without pressure compensators are activated simultaneously, the flow
on the spools will not be constant but will vary according to the work pressures.
The Load Sensing pressure relief valves (10), using a small pilot line flow, precisely limit the pressure at ports A/B without
wasting energy, unlike the anti-shock valve which also when unloading the entire flow of the spools, are very wasteful.
The on-off solenoid valves (13-14) which cut off the LsA and LsB pilot lines, if activated, instantaneously cancel the flow
on the relative port.
The pressure reduction valve (6) supplies a low pressure line (22 bar) which internally feeds the MHPE electrohydraulic
modules and, externally, the hydraulic manipulators through the port 22.
The max. work pressures of ports A/B of each element can be remote controlled using the LsA and LsB pilot line ports.
US/HPV/014/2012
114
HPV 77 sectional drawings, inlet section for closed centre system
1. FLOW/PRESSURE REGULATOR
2. LOW PRESSURE LINE FILTER
3. MAIN PRESSURE RELIEF VALVE
4. HSER UNLOADING VALVE
5. HSER UNLOADING SOLENOID
VALVE
6. PRESSURE REDUCTION VALVE
7. LOAD SENSING LINE FILTER
8. LOW PRESSURE LINE RELIEF VALVE
9. ANTI-SHOCK / ANTICAVITATION VALVE
12. SHUTTLE VALVE
13. LSB SIGNAL UNLOADING
SOLENOID VALVE
14. LSA SIGNAL UNLOADING
SOLENOID VALVE
15. SPOOL
18. COVER FOR MANUAL CONTROL
KINEMATIC MOTION
19. PILOT LINE PORT, LSB PRESSURE
20. PILOT LINE PORT, LSA PRESSURE
US/HPV/014/2012
115
HPV 77 hydraulic diagram for closed centre system
1.
PRESSURE REGULATOR FIRST STAGE
2.
3.
PRESSURE REGULATOR PILOT LINE SECOND STAGE
4.
5.
6.
7.
8.
9.
ANTI-SHOCK AND ANTI-CAVITATION VALVE

12. EXCHANGE VALVE
13. LSB SIGNAL UNLOADING SOLENOID VALVE
14. LSA SIGNAL UNLOADING SOLENOID VALVE
15. SPOOL
18. COVER FOR MANUAL CONTROL KINEMATIC MOTION
19. LSB PRESSURE PILOT LINE PORT
20. LSA PRESSURE PILOT LINE PORT
21. MHPED MODULE UNLOADING LINE PORT
22. LOW PRESSURE PILOT LINE PORT
23. PUMP FLOW/PRESSURE REGULATOR
US/HPV/014/2012
116
Function - HPV 77 valve group with HSE closed centre inlet section
With the spools (15) in the central position, the LS line, the chamber on the spring side of the pressure compensators (11)
and the pump flow/pressure regulator (23) are connected with the return line (T), allowing the pump to shift to the stand-by
position.
When the spool (15) is activated, the port selected is placed in communication with line P1 and the work pressure through
line LS is sent to the pump flow/pressure regulator (23).
The flow obtained will only depend on the crossing area uncovered by the spool stroke and on the resulting p.
In this way the pump flow will adjust instantaneously to the actual flow required at the ports while keeping the differential
pressure constant between the pump and the LS signal.
The second stage of the pilot line pressure (3) must be set at 20-30 bar more than the maximum setting of the pump
pressure/flow regulator (23).
If two or more spools operating at different pressure values are activated at the same time, the pressure compensators (11)
will keep the pressure drop constant (p) and thus the flow at the spools (15) will be constant within the maximum pump
flow range.
On the other hand, if two or more spools of elements without pressure compensators are activated simultaneously, the flow
on the spools will not be constant but will vary according to the work pressures.
The Load Sensing pressure relief valves (10), activated by a small pilot flow, precisely limit the pressure at ports A/B with
no energy dissipation, unlike the anti-shock valves which, also when unloading the entire flow of the spools, are very
dissipative.
The on-off solenoid valves (13-14) which cut off the LsA and LsB pilot lines, if activated, instantaneously cancel the flow
at the relative port.
From the pressure reduction valve (6) starts a low pressure line (22 bar) which internally feeds the MHPE electrohydraulic
modules and, externally, the hydraulic manipulators through the port 22.
The max. work pressures of ports A/B of each element can be remote controlled using the LsA and LsB pilot line ports.
US/HPV/014/2012
117
HPV 77 - overall dimensions

FIXING INSTRUCTIONS
The distributor must be fixed by means of the slots in the feet. We decline all responsibility in the case of malfunctioning or
oil leakage caused by the wrong fixing of the distributor.
Working
Sections
211 mm [8.31 in]
~205 mm [8.07 in]
1
2
3
4
max 84 mm
[3.31 in]
151 mm [5.94 in]
120 mm [4.72 in]
max 355 mm [13.98 in]
68 mm [2.68 in]
7
8
9
L2
mm
[in]
201
[7.91]
257
[10.12]
313
[12.32]
369
[14.53]
425
[16.73]
481
[18.94]
537
[21.14]
593
[23.35]
649
[25.55]
705
[27.76]
219
[8.62]
275
[10.83]
331
[13.03]
387
[15.24]
443
[17.44]
499
[19.65]
555
[21.85]
611
[24.06]
667
[26.26]
723
[28.46]
56 mm
[2.20 in]
10
L1
mm
[in]
A/B - ports, G 3/4 BSPP o 1 1/16" - 12 UN - 2B (SAE 12)

C - main pressure relief valve
D - LS signal unloading solenoid valve
E - low pressure line filter cartridge
F - pump side port, G 1" BSPP o 1 5/16" - 12UN - 2B (SAE 16)
G - return line port, G 1" BSPP o 1 5/16" - 12UN - 2B (SAE 16)
H - LS port, G 1/4" BSPP o 7/16" - 20UNF - 2B (SAE 4)
I - LS signal filter cartridge
J - hydraulic manipulator feed port, G 1/4 BSPP o 7/16" 20UNF - 2B (SAE 4)
K - pilot line external feed port, 1 G 1/4 BSPP o 7/16" - 20UNF 2B (SAE 4)
L - pump gauge port, G 1/4 BSPP o 7/16" - 20UNF - 2B (SAE 4)
M HSER mechanical adjuster
N - LSB pressure relief valve
O - LSA pressure relief valve
US/HPV/014/2012
P - port B anti-shock and anti-cavitation valve

Q - port A anti-shock and anti-cavitation valve
S - LSA - LSB pressure remote control port, G 1/4
BSPP o 7/16" - 20UNF - 2B (SAE 4)
T - MHPH hydraulic control module, ports G 1/4" BSPP o
7/16" - 20UNF - 2B (SAE 4)
U - manual control plate, HCP
V - manual control, HCM
W- module for ON-OFF electrohydraulic control, MHOF
X module for current electrohydraulic control, MHPF
Y - return line port for electrohydraulic modules, G 1/4 BSPP o
7/16" - 20UNF - 2B (SAE 4)
Z - module for proportional electrohydraulic control, MHPE
118
HPV 77 overall dimensions with mid inlet section (HFLS)
Working
Sections
2
3
4
5
6
7
8
L1
mm
[in]
L2
mm
[in]
332
[13.07]
388
[15.28]
444
[17.48]
500
[19.69]
556
[21.89]
612
[24.09]
668
[26.30]
350
[13.78]
406
[15.98]
462
[18.19]
518
[20.39]
574
[22.60]
630
[24.80]
686
[27.01]
FIXING INSTRUCTIONS
The distributor must be fixed by means of the slots (J) in the feet and by means of the two holes M10-6H (K) in the mid inlet section
HFLS (I). We decline all responsibility in the case of malfunctioning or oil leaks caused by wrong fixing of the distributor.
NOTE:
On the working sections no. 3, 4 (as in the above example), the A - B port positions are reversed (see also the order form, page 211).
US/HPV/014/2012
119
HPV 77 hydraulic diagram with mid inlet section (HFLS)
US/HPV/014/2012
120
HPV 77 overall dimensions with mid inlet section (HFLS) and HPV 41
HPV41 N ELEMENTS - mm [in]
HPV77 N ELEMENTS - mm
[in]
L2
1
2
3
4
5
6
7
340
[13.39]
396
[15.59]
452
[17.80]
508
[20.00]
564
[22.20]
620
[24.41]
676
[26.61]
388
[15.28]
444
[17.48]
500
[19.69]
556
[21.84]
612
[24.09]
668
[26.30]
724
[28.50]
436
[17.17]
492
[19.37]
548
[21.57]
604
[23.78]
660
[25.98]
716
[28.19]
772
[30.39]
484
[19.06]
540
[21.26]
596
[23.46]
652
[25.67]
708
[27.87]
764
[30.08]
820
[32.28]
532
[20.94]
588
[23.15]
644
[25.35]
700
[27.56]
756
[29.76]
812
[31.97]
868
[34.17]
580
[22.83]
636
[25.04]
692
[27.24]
748
[29.45]
804
[31.65]
860
[33.86]
916
[36.06]
628
[24.72]
684
[26.93]
740
[29.13]
796
[31.34]
852
[33.54]
908
[35.75]
964
[37.95]
L1 =L2-19 mm [L2-0.75]
FIXING INSTRUCTIONS
The distributor must be fixed by means of the slots (J) in the feet and by means of the two holes M10-6H (K) in the mid
outlet section HFLS (C). We decline all responsibility in the case of malfunctioning or oil leaks caused by wrong fixing of
the distributor.
NOTE:
On the working sections no. 3, 4 (as in the above example), the A - B port positions are reversed (see also the order form, page 211).
US/HPV/014/2012
121
HPV 77 hydraulic diagram with mid inlet section (HFLS) and HPV 41
US/HPV/014/2012
122
HPV 77 overall dimensions with 2 inlet sections (HSE) and mid end section (HPFS)
Working
Sections
2
3
4
5
6
7
8
L1
L2
mm
[in]
mm
[in]
369
[14.53]
425
[16.73]
481
[18.94]
537
[21.14]
593
[23.35]
649
[25.55]
705
[27.76]
387
[15.24]
443
[17.44]
499
[19.65]
555
[21.85]
611
[24.06]
667
[26.26]
723
[28.46]
FIXING INSTRUCTIONS
mid end section HPFS (C). We decline all responsibility in the case of malfunctioning or oil leaks caused by wrong
NOTE:
On the working sections no. 3, 4 (as in the above example), the A - B port positions are reversed (see also the order
form, page 212).
US/HPV/014/2012
123
HPV 77 hydraulic diagram with 2 inlet sections (HSE) and mid end section (HPFS), for open centre system
US/HPV/014/2012
124
HPV77 overall dimensions with mid end section (HPFS) and HPV41
HPV77 N ELEMENTI mm [in]
L2
1
2
3
4
5
6
7
1
315
[12.40]
371
[14.61]
427
[16.81]
483
[19.02]
539
[21.22]
595
[23.43]
651
[25.63]
HPV41 No of working sections mm [in]

2
3
4
5
6
7
363
411
459
507
555
603
[14.29] [16.18] [18.07] [19.96] [21.85] [23.74]
419
467
515
563
611
659
[16.50] [18.39] [20.28] [22.17] [24.06] [25.94]
475
523
571
619
667
715
[18.70] [20.59] [22.48] [24.37] [26.26] [28.15]
531
579
627
675
723
771
[20.91] [22.80] [24.69] [26.57] [28.46] [30.35]
587
635
683
731
779
827
[23.11] [25.00] [26.89] [28.78] [30.67] [32.56]
643
691
739
787
835
883
[25.31] [27.20] [29.09] [30.98] [32.87] [34.76]
699
747
795
843
891
939
[27.52] [29.41] [31.30] [33.19] [35.08] [36.97]
L1 =L2-19 mm [0,75 in]
FIXING INSTRUCTIONS
The distributor must be fixed by means of the slots (J) in the feet and by means of the two holes M10-6H (K) in the HSIF interface (I).
We decline all responsibility in the case of malfunctioning or oil leaks caused by wrong fixing of the distributor.
NOTE
On the working sections no. 1, 2, 3 (as in the above example), the A - B port positions are reversed (see also the order form, page 212).
US/HPV/014/2012
125
HPV77 hydraulic diagram with mid end section (HPFS) and HPV41
US/HPV/014/2012
126
HPV 77 overall dimensions with interface (HSIF) and HPV 41
L2
315
363
411
459
507
555
603
371
419
467
515
563
611
659
427
475
523
571
619
667
715
483
531
579
627
675
723
771
539
587
1 [12,4] [14,29] [16,18] [18,07] [19,96] [21,85] [23,74]

2 [14,61] [16,5] [18,39] [20,28] [22,17] [24,06] [25,94]
3 [16,81] [18,7] [20,59] [22,48] [24,37] [26,26] [28,15]
4 [19,02] [20,91] [22,8] [24,69] [26,57] [28,46] [30,35]
635
683
731
779
827
[25] [26,89] [28,78] [30,67] [32,56]
595
643
691
739
787
835
883
6 [23,43] [25,31] [27,2] [29,09] [30,98] [32,87] [34,76]
651
699
747
795
843
891
939
7 [25,63] [27,52] [29,41] [31,3] [33,19] [35,08] [36,97]
5 [21,22] [23,11]
L1 =L2-19 mm [0,75 in]
FIXING INSTRUCTIONS
The distributor must be fixed by means of the slots (J) in the feet and by means of the two holes M10-6H (K) in the HSIF interface (I).
We decline all responsibility in the case of malfunctioning or oil leaks caused by wrong fixing of the distributor.
US/HPV/014/2012
127
HPV 77 hydraulic diagram with interface (HSIF) and HPV 41
US/HPV/014/2012
128
HPV 77 HYDRAULIC FEATURES

The hydraulic features reported below were measured using a mineral based hydraulic oil according to DIN 51524 or ISO 6743/4
with a viscosity of 25 mm2/s [130 SUS] at a temperature of 50 C [122 F]
HSE inlet section, P port

250l/1
66 US gal/1
mid inlet section, HFLS HPV77-HPV77
390 l/1
103 US gal/1
Rated flow
mid inlet section, HFLS HPV77-HPV41
340 l/1
90 US gal/1
A, B ports with pressure compensator
190 l/1
50 US gal/1
A, B ports without pressure compensator
220 l/1
58 US gal/1
pressure relief valve setting
400 bar
5800 psi
P port
working pressure
370 bar
5370 psi
A, B ports
370 bar
5370 psi
max. working pressure
Y port, zero pressure to tank
Static
25 bar
360 psi
T port
Dynamic
35 bar
510 psi
max. pilot pressure oil supply
18 36 bar
260 520 psi
Recommended
-30 60 C
-22 +140 F
Oil temperature
Min.
-25 C
-13 F
Max.
+80 C
+176 F
Ambient temperature
-30 60 C
-22 +140 F
2
Recommended
65 366 SUS
12 80 mm /s
Viscosity
Min.
39 SUS
4 mm2/s
2
Max.
460 mm /s
2090 SUS
Filtering
Max. contamination: class 9 according to NAS 1638 (20/18/15 according to ISO 4406)
Spool stroke
8 mm
0.315 in
Stroke
Proportional
6.5 mm
0.256 in
Dead band
1.5 mm
0.059 in
3
Without
anti-shock
valves
28
cm
/1
1.71
in3/1
At 180 bar [2610 psi],
Internal leakage
A, B T
With anti-shock valves
34 cm3/1
2.07 in3/1
HPV 41 internal (easy replacement) filters, mesh 100 m
Mineral oil hydraulic fluid:
according to DIN 51524 and 51525 or ISO 6743/4
HPV 41 can also be used with phosphorous esters (HFDR), water-glycol /HFC) or water-oil (HFB) mixes,
subject to our Technical Dept. approval.
MHPH module hydraulic control

Start
4.5 bar / 65 psi
Pilot pressure
End stroke
15 bar / 218 psi
Max. pilot pressure
30 bar / 436 psi
US/HPV/014/2012
129
Curves measured with oil viscosity of 25 mm2/s [0.0392/s] at a temperature of 50 C [122F]
l/min
[gal/min]
Flow characteristics at A / B ports

with pressure limitation on the same
(section with pressure compensator)
200
[52.80]
180
[47.52]
160
[42.24]
140
[36.96]
120
[31.68]
100
[26.40]
80
[21.12]
60
[15.84]
40
[10.56]
20
[5.28]
0
0
50
[725]
100
[1450]
150
[2175]
200
[2900]
250
[3625]
300
[4350]
350
[5075]
bar
[psi]
bar
[psi]
25
[363]
20
[290]
Pressure drop
on inlet section, open centre type,
with spools in neutral position
15
[218]
10
[145]
5
[73]
0
0
100
140
160
180
200
220
240
120
80
60
40
20
[5.28] [10.56] [15.84] [21.12] [26.40] [31.68] [36.96] [42.24] [47.52] [52.80] [58.08] [63.36]
l/min
[gal/min]
l/min
[gal/min]
Characteristics of baric compensation:

flow independent from load
220
[58.08]
200
[52.80]
180
[47.52]
160
[42.24]
140
[36.96]
120
[31.68]
100
[26.40]
80
[21.12]
60
[15.84]
40
[10.56]
20
[5.28]
0
0
US/HPV/014/2012
50
[725]
130
100
[1450]
150
[2175]
200
[2900]
250
[3625]
300
[4350]
350
[5075]
bar
[psi]
Curves measured with oil viscosity of 25 mm2/s [0,039 in2/s] at a temperature of 50 C [122F]
bar
[psi]
350
[5075]
300
[4350]
250
[3625]
Characteristics of main pressure relief valve
200
[2900]
150
[2175]
100
[1450]
50
[725]
0
0
20
40
60
80
100
120
140
160
180
200
220
240
[5.28] [10.56] [15.84] [21.12] [26.40] [31.68] [36.96] [42.24] [47.52] [52.80] [58.08] [63.36]
l/min
[gal/min]
bar
[psi]
10
[145]
Pressure drop on inlet section

with pump unloading valve
and spools in neutral position
(for open centre inlet sections only)
8
[116]
6
[87]
4
[58]
2
[29]
0
0
l/min
20
40
60
80
100
120 140 160
180
200
220 240
[5.28][10.56][15.84][21.12][26.40][31.68][36.96][42.24][47.52][52.80][58.08][63.36] [gal/min]
bar
[psi]
60
[870]
50
[725]
P figures
with spool on complete deadlock
and A or B in T
40
[580]
30
[435]
20
[290]
10
[145]
0
0
US/HPV/014/2012
20
40
60
80
100
120
140
160
180
200
220
240
260
[5.28] [10.56] [15.84] [21.12] [26.40] [31.68] [36.96] [42.24] [47.52] [52.80] [58.08] [63.36] [56.94]
131
l/min
[gal/min]
HSE modules, HPV 77 open centre inlet sections for fixed displacement pumps -Code numbers
LP
LP
Hydraulic diagram
bar
[psi]
HSE
DESCRIPTION
BSPP
(*)
UN - UNF
(*)
HSE0007701205

activated valves
HSE0007701210
HSE0007701213

activated
valves.prearrangedfor pump
unloading valve, HSER
HSE0007701214
22
[320]
HSE0007701225
22
[320]
HSE0007701230
30
[435]
HSE0007701286
30
[435]
HSE0007701288
36
[520]
HSE0007701287
36
[520]
HSE0007701289
22
[320]
HSE0007701235
22
[320]
HSE0007701240
30
[435]
HSE0007701290
30
[435]
HSE0007701296
36
[520]
HSE0007701291
36
[520]
HSE0007701297
22
[320]
HSE0007701237
30
[435]
HSE0007701294
36
[520]
HSE0007701295
US/HPV/014/2012
bar
[psi]
132

valves. With pilot oil supply.

Prearranged for CRP04HP
valve),
HSET (Plug for CRP04HP
cavity),
HSEA

sections supplied by 1 pump
only.
HSE modules, HPV 77 open centre inlet sections for fixed displacement pumps - Code numbers
LP
LP
Hydraulic diagram
bar
[psi]
BSPP
HSE
DESCRIPTION
(*)
UN - UNF
(*)
22
[320]
HSE0007701204
30
[435]
HSE0007701282
36
[520]
HSE0007701283
HSER piloting options open centre
US/HPV/014/2012
bar
[psi]
133

valves. With pilot oil
supply.
Pump unloading valve,
HSER
solenoid
22
[320]
HSE0007701206
30
[435]
HSE0007701284
36
[520]
HSE0007701285
LP
LP
Hydraulic diagram
bar
[psi]
HSE
DESCRIPTION
BSPP
(*)
UN - UNF
(*)
HSE0007701255

activated valves
HSE0007701260
HSE0007701223

activated valves
HSER pump unloading valve
solenoid
HSE0007701224
22
[320]
HSE0007701265
22
[320]
HSE0007701270
30
[435]
HSE0007701306
30
[435]
HSE0007701330
36
[520]
HSE0007701307
36
[520]
HSE0007701331
22
[320]
HSE0007701275
22
[320]
HSE0007701280
30
[435]
HSE0007701332
30
[435]
HSE0007701334
36
[520]
HSE0007701333
36
[520]
HSE0007701335
US/HPV/014/2012
bar
[psi]
134

valves.
With pilot oil supply Lp.

(solenoid LS unloading valve),
HSET (Plug for CRP04HP
cavity),
HSEA
LP
LP
Hydraulic diagram
bar
[psi]
HSE
DESCRIPTION
BSPP
(*)
22
[320]
UN - UNF
(*)
HSE0007701264
30
[435]
HSE0007701303
36
[520]
HSE0007701304
HSER piloting options Closed centre
US/HPV/014/2012
bar
[psi]
135
For
electrically
activated
Pump unloading valve, HSER
solenoid
22
[320]
HSE0007701266
30
[435]
HSE0007701308
36
[520]
HSE0007701309
HFLS modules Mid inlet sections between HPV 77 and HPV 77 (for LS pumps only)
LP
LP
Hydraulic diagram
bar
[psi]
HSE
DESCRIPTION
BSPP
(*)
bar
[psi]
UN - UNF
(*)
HPV77
22
[320]
HFLS007701271
30
[435]
HFLS007701340
HPV77
Max. flow. Q = 390 l/1

[103 US gal/1]
Max. pressure. = 400 bar
[5800 psi]
Pilot pressure Pmax = 22 bar
[319 psi]
CRP04HP
(electrical Ls unloading valve)
prearranged
Pilot Ls relief Valve
22
[320]
30
[435]
36
[520]

see page 129
Overall dimensions: see page 119
36
[520]
HFLS007701341
US/HPV/014/2012
136
Connections:
P = 1 1/2 SAE Flange 6000 psi
T = 1 1/2 SAE Flange 3000 psi
LS. LP = BSPP o 7/16-20UNF2B
HFLS modules Mid inlet sections between HPV 77 and HPV 41 (for LS pumps only)
LP
LP
Hydraulic diagram
bar
[psi]
BSPP
HSE
DESCRIPTION
(*)
UN - UNF
(*)
HPV77
22
[320]
HFLS007701200
30
[435]
36
[520]
US/HPV/014/2012
bar
[psi]
137
HPV41
Max. flow. Q = 340 l/1

[90 US gal/1]
Max. pressure. = 400 bar
[5800 psi]
Pilot pressure Pmax =
22 bar [320 psi]
CRP04HP (electrical Ls
unloading valve)
prearranged
Pilot Ls relief Valve
see page 129
Overall dimensions:
see page 121
Connections:
P = 1 1/4 SAE Flange
6000 psi
T = 1 1/4 SAE Flange
3000 psi
LS, LP = BSPP
or 7/16-20UNF-2B
22
[320]
HFLS007701201
30
[435]
36
[520]
Hydraulic diagram
BSPP
UN - UNF
DESCRIPTION
HSEA
HSEA007701301
Screw-in cartridge, LS pilot pressure

for HSE inlet sections
with CRP04HP module cavity,
with 0.8 mm orifice
HSEA007701303
HSEA007701302
HSER external pilot remote control
HSEA007701304
HSET
HSET007701305
Plug for CRP04HP cavity
Hydraulic diagram
BSPP
DESCRIPTION
UN - UNF
HSEE
HSEE007701320
HSEE007701321
External pilot oil supply cartridge
HSEI
HSEI007701322
Internal pilot oil supply cartridge
HSEN
HSEN007701326
Internal pilot oil supply and cut-off cartridge
US/HPV/014/2012
138

DESCRIPTION
Pilot-operated, electrically controlled 2-way / 2-position Ls unloading directional valve.
For high pressures.
when energized (N.C.) or deenergized (N.O.), it enables a connection between the LS signal and tank port and every machines
function will be cut-off except the ones whose pressure is lower than the remaining p (see page 110).
Tapered poppet made up in tempered and ground steel.
Available in normally open (NO) or normally closed (NC) versions.
- NO, free flow from 2 to 1 with de-energized coil.
- NC, free flow from 2 to 1 with energized coil or from 1 to 2 with de-energized coil.
The valves work with DC coils whereas RAC coils with a connector with incorporated rectifier must be used for AC
applications.
Sleeve made up in galvanised steel.
Hydraulic diagram
14 VDC
26 VDC
CRP04HPNAAE4P71
CRP04HPNAAEVP71
CRP04HPNCAE4P01
CRP04HPNCAEVP01
Normally open
Normally closed
US/HPV/014/2012
139
Technical data
Max. flow
370 bar
[5360 psi]
30 l/1
[8 Gal/1]
0 0,25 cm3/1

[0 0,015 in3/1]
2 Hz
Duty cycle
100% ED
Hydraulic fluids
Oil viscosity
10 500 cSt
[60 2320 SUS]
Oil temperature
-25 +75 C
[-13 +167F]
Ambient temperature
-25 +60 C
[-13 +140 F]
Max. contamination level class with filter
ISO 4406:1999 - class 21/19/16
Cartridge filter
280m
IP 65
Weight (coil included)

US/HPV/014/2012
0,011 in
140
0,350 kg
0,77 lb
25 30 Nm
220 265 lbf*in
7 Nm
62 lbf*in
Hydraulic diagram
US/HPV/014/2012
BSPP
DESCRIPTION
UN - UNF
HEM0007702256

Prearranged for:
HEM0007702261
HEM0007702266
Prearranged for:
HEM0007702271
HEM0007702276
HEM0007702281
141
Hydraulic diagram
US/HPV/014/2012
BSPP
DESCRIPTION
UN - UNF
HEM0007702286
With adjustable LSA/B pressure

relief valves.
HEM0007702291
HEM0007702296
With single adjustable LSA/B

Prearranged for: shock-suction
valves
HEM0007702301
142
Hydraulic diagram
US/HPV/014/2012
BSPP
DESCRIPTION
UN - UNF
HEM0007702255

relief
valves.
Prearranged
for:
HEM0007702260
HEM0007702265
Prearranged
HEM0007702270
HEM0007702275
143
for:
HEM0007702280
Hydraulic diagram
US/HPV/014/2012
BSPP
DESCRIPTION
UN - UNF
HEM0007702285

relief valves
HEM0007702290
HEM0007702295
With single LSA/B

prearranged for:
anti-shock and anti-cavitation
valves.
HEM0007702300
144
Hydraulic diagram
US/HPV/014/2012
BSPP
DESCRIPTION
UN - UNF
HEM0007702305

Prearranged for:
electrical LSA/B
signal unloading modules
(MHFO, MHFK modules)
HEM0007702310
HEM0007702315

Prearranged for:
HEM0007702320
HEM0007702325
Prearranged for:
HEM0007702330
HEM0007702335
HEM0007702340
145
Hydraulic diagram
US/HPV/014/2012
BSPP
DESCRIPTION
UN - UNF
HEM0007702345

relief valves
HEM0007702350
HEM0007702355
With single LSA/B

prearranged for:
anti-shock and anti-cavitation
valves.
HEM0007702360
146
HEAA
Hydraulic diagram
Range setting

for A B pot
not adjustable
bar
[psi]
400 [5800]
HEAA is designed to absorb shock

effects only:
350 [5075]
300 [4350]
250 [3625]
200 [2900]
180 [2610]
150 [2175]
100 [1450]
50 [725]
0
0
HEAD
30
[8.76]
60
[13.14]
90
[17.51]
120
[26.28]
150
[30.66]
180 190 210

[39.42][43.80][48.18]
l/min
240
[52.56] [gal/min]
bar
psi
45
60
75
95
120
135
155
170
190
220
240
250
270
290
320
650
870
1090
1380
1740
1960
2250
2470
2760
3190
3480
3630
3920
4210
4640
Hydraulic diagram

for A B pot
adjustable setting
HEAD is designed to absorb shock

effects only:
HEAT
Range setting
bar
psi
20 90
91 140
141 270
271 350
290 1300
1301 2030
2031 3920
3921 5080
HEAA00770904
HEAA00770906
HEAA00770907
HEAA00770909
HEAA00770912
HEAA00770913
HEAA00770915
HEAA00770917
HEAA00770919
HEAA00770922
HEAA00770924
HEAA00770925
HEAA00770927
HEAA00770929
HEAA00770932
CODE
HEAD00770899
6
HEAD00770899
8
HEAD00770900
0
HEAD00770900
1
Hydraulic diagram
Adjustable shock valve

for A B ports
US/HPV/014/2012
CODE
147
Range setting
bar
psi
20 90
91 140
141 270
271 350
290 1300
1301 2030
2031 3920
3921 5080
CODE
HEAT00770899
6
HEAT00770899
8
HEAT00770900
0
HEAT00770900
1
Hydraulic diagram
US/HPV/014/2012
DESCRIPTION
CODE
HETS
Plug for HEAA, HEAD cavity
HETS007703010
HEAN
Suction valve
HEAN007703011
HESC
Kit for closing LS pressure relief

valve cavity
HESC007703007
148
Hydraulic diagram
BSPP
DESCRIPTION
HESC007703012
UN - UNF
HESC
Plug for connecting the non-active port to tank,

when using a single acting spool
HESC
HESC007703013
Kit for connecting the non-active port to tank,

when using a single acting spool - to be fitted
with HEM modules with LSA-LSB + shock
and suction valves cavities
HETS007701303
HETS
Plug for closing A or B port
DESCRIPTION
Protection cap for LS pressure relief valve regulation screw
for HEM (working sections) and HSE (inlet sections)
Code number and quantity (related to no. of LS valve mounted) must be indicated
under the HEM... or HSE.. field of the order form.
US/HPV/014/2012
149
CODE
KIT0007703995
HEAS modules - Main spool for flow control, double acting

Size
Max. pressure
compensated
oil flow, l/1
[US gal/1]
100
115
135
155
175
190
1
2
3
4
5
6
[26.4]
[30.4]
[35.6]
[40.9]
[46.2]
[50.2]
4-way, 3-position - A, B
closed
4-way, 3-position
A, B T
4-way, 3-position
B T; A closed
4-way, 3-position
A T; B closed
HEAS007704305
HEAS007704310
HEAS007704315
HEAS007704320
HEAS007704325
HEAS007704330
HEAS007704335
HEAS007704340
HEAS007704345
HEAS007704350
HEAS007704355
HEAS007704360
HEAS007704365
HEAS007704370
HEAS007704375
HEAS007704380
HEAS007704385
HEAS007704390
HEAS007704395
HEAS007704400
HEAS007704405
HEAS007704410
HEAS007704415
HEAS007704420
HEAS modules - Main spool for flow control, double acting, asymmetric flow
Max. pressure
compensated
oil flow, l/1
[US gal/1]
A
4-way, 3-position
A, B closed
4-way, 3-position
A, B T
4-way, 3-position
B T; A closed
4-way, 3-position
A T; B closed
45 [11.9]
60 [15.8]
220 [58.1]
155 [40.9]
HEAS007704192 (*)
HEAS007704180 (*)
100 [26.4]
220 [58.1]
HEAS007704186 (*)
115 [40.9]
135 [35.6]
200 [52.8]
190 [50.2]
HEAS007704164 (*)
HEAS007704170 (*)

HEAS modules - Main spool for flow control, single acting
Size
1
2
3
4
5
6
Max. pressure
compensated
oil flow,
l/1
[US gal/1]
100
115
135
155
175
190
[26.4]
[30.4]
[35.6]
[40.9]
[46.2]
[50.2]
3-way, 3-position P
HEAS007704425 (*)
HEAS007704430 (*)
HEAS007704435 (*)
HEAS007704440 (*)
HEAS007704445 (*)
HEAS007704450 (*)
US/HPV/014/2012
150
3-way, 3-position P
HEAS007704455 (*)
HEAS007704460 (*)
HEAS007704465 (*)
HEAS007704470 (*)
HEAS007704475 (*)
HEAS007704480 (*)
th
HEAS modules - Main spool for flow control, double acting, with 4 floating position
Size
Max. pressure
compensated
oil flow,
l/1
[US gal/1]
3-way, 4-position
single acting on A port
3-way, 4-position
single acting on B port
100 [26.4]
HEAS007704485 (*)
HEAS007704515 (*)
2
3
4
5
6
115 [30.4]
HEAS007704490 (*)
HEAS007704520 (*)
135 [35.6]
HEAS007704495 (*)
HEAS007704525 (*)
155 [40.9]
HEAS007704500 (*)
HEAS007704530 (*)
175 [46.2]
HEAS007704505 (*)
HEAS007704535 (*)
190 [50.2]
HEAS007704510 (*)
HEAS007704540 (*)

HEAS modules - Main spool for pressure control
When using a proportional directional valve, where the overcenter valves are present, instability problems can happen to the
whole system, in the form of a rise and fall of pressure. A new series of spools will suit these kinds of problems.
This system of control is called Pressure Control, and has been devised to make the overcenter valves pilot pressure more
stable.
Generally, the Pressure Control function is requested for only one port (A or B), while the other port maintains the normal
flow control function.
The problem manifests almost always during the re-entry of the rod, under the force of the positive load, where the only
pressure requested is that which is necessary to pilot the overcenter valves, to lower and control the load.
The Pressure Control spools must always be used with compensating elements and with pilot load sensing relief valves for
A/B ports.
Using the Pressure Control solution allows a higher degree of stability to the system and the control of the function,
however, we advise its use exclusively in severe cases, since:
The valve loses own compensation, becoming "load dependent": namely, its performance varies at the variation of the
working pressure;
The pump pressure could be considerably higher than that necessary to move the load (the p through the spool is no
more constant and controllable).
(PC = Pressure Control - FC = Flow control)
Size
4-way, 3-position,
A, B closed
4-way, 3-position,
A, B throttled open to
T
HEAS00770AD00
(*)
4-way, 3-position,
A, B closed
4-way, 3-position,
A, B closed
4-way, 3-position,
A throttled open to T,
B closed
4-way, 3-position,
A closed,
B throttled open to T
US/HPV/014/2012
151
Oil flow (l/1') [US gal/1] at max. spool travel

min
max
97.0 [25.6]
105.0 [27.7]
108.0 [28.5]
115.0 [30.4]
158.0 [41.7]
138.0 [36.4]
150.0 [39.6]
160.0 [42.2]
170.0 [44.9]
176.0 [46.5]
185.0 [48.8]
191.0 [50.4]
Size
Typical spool oil flow tolerances
1
2
3
4
5
6
HPV 77 modules, EU flow restrictors for HPV 77 spools, for LSA/B electrical unloading modules
code numbers
When the working sections (HEM) are equipped with the MHFO, MHFP electrical LSA/B unloading modules, the EU flow
restrictors must always be mounted onto the spools (HEAS).
The code number has to be indicated under the spool code field in the order form.
Any kind of spool are always prearranged for EU modules
Active on LsA or LsB only
HEAU007704200
Active on LsA + LsB
HEAU007704201
HSC module - HPV 77 end section, code numbers

Hydraulic diagram
DESCRIPTION
BSPP
HSC0007705020
With no ports
With LS1, P1, T1 ports
UN-UNF
HSC0007705025
HSC0007705030
P1, T1 (1 BSPP)
LS1 (1/4 BSPP)
P1, T1 (1 5/16-12UNF-2B)
LS1 (7/16-12UNF-2B)
HSC0007705026
HSC0007705027
LS1 (1/4 BSPP)
LS1 (7/16-12UNF-2B)
With LS1 port
NOTE: You have to indicate in composition module your choice to fit on HSC module
the cartridge with BSPP or UN-UNF connection (see next page)
US/HPV/014/2012
152

DESCRIPTION
CSRV
CODE
External drain cartridge for HSC module

(to be connected to drain line)
BSPP
UN-UNF
CSRV007701203
CSRV007701206
1/4 BSPP
7/16"-20UNF-2B
HSRR module, stay bolts kit for HSC

no. of working sections
(HEM)
1
2
3
4
5
6
7
8
9
10
US/HPV/014/2012
Tightening torques
Upper stay bolts
Bottom stay bolts
CODE
HSRR007705561
HSRR007705562
HSRR007705563
HSRR007705564
HSRR007705565
HSRR007705566
HSRR007705567
HSRR007705568
HSRR007705569
HSRR007705570
153
50 2 Nm
55 2 Nm
440 18 lbf I in
490 18 lbf I in
HSRRS, HSRRG module HPV 77 stay bolts kit, code numbers

For HFLS mid inlet section
Tightening torques
CODE
(HEM)
Upper stay bolts
Bottom stay bolts
1
HSRRS07705771
2
HSRRS07705772
50 2 Nm
55 2 Nm
3
HSRRS07705773
4
HSRRS07705774
440 18 lbf I in
490 18 lbf I in
5
HSRRS07705775
6
HSRRS07705776
No. of HPV77working sections

(HEM)
For HSEF module + HFLS mid inlet section

Tightening torques
CODE
Upper stay bolts
Bottom stay bolts
HSRRG07705589
HSRRG07705590
US/HPV/014/2012
154
50 2 Nm
440 18 lbf I in
55 2 Nm
490 18 lbf I in
HPFS module - HPV 77 mid end section, code numbers
BSPP
Hydraulic diagram
UN UNF
Connection T1 / T1 port,
1/4 BSPP
HPFS007705032
no. of working sections

(HEM)
1
2
3
4
5
6
7
8
US/HPV/014/2012
DESCRIPTION
HPFS mid end section

allows two inlet sections
HSE in one HPV.
Connection T1 / T1 port,
7/16-20UNF-2B
HPFS007705034
HSRRF module, stay bolts kit for HPFS

Tightening torques
CODE
upper stay bolts
bottom stay bolts
HSRRF07705671
HSRRF07705672
HSRRF07705673
HSRRF07705674
HSRRF07705675
HSRRF07705676
HSRRF07705677
HSRRF07705678
155
50 2 Nm
55 2 Nm
440 18 lbf I in
490 18 lbf I in
HPFS module HPV41 / HPV77 mid end section, code numbers

DESCRIPTION
HPFS mid end section allows assembling an HPV77

directional valve with an HPV41 directional valve, each of
them with its own HSE inlet section.
Stay bolts kit

(HEM)
CODE
HPV77 side
18
HPV41 side
18
US/HPV/014/2012
HPFS007705039
Tightening torques
Upper stay bolts
Bottom stay bolts
See page 153
50 2 Nm
440 18 lbf I in
55 2 Nm
490 18 lbf I in
See page 46
22.5 2 Nm
200 18 lbf I in
25 2 Nm
220 18 lbf I in
156
HSIF module Interface between HPV 77 and HPV 41 modules

DESCRIPTION
The HSIF interface hydraulically connects the elements

of proportional valve HPV 77 with the elements of
proportional valve HPV 41.
This type of combination is highly appreciated in those
cases involving great differences in flow between the
controlled actuators.
The HSIF module must be inserted into the proportional
valve configuration between the last HPV77 working
section and the first HPV41 working section.
Up to 6 HPV77 working sections and 8 HPV41 working
sections can be installed.
HSIF007705031
HSEF module Interface between HPV 77 with HFLS and HPV 41 modules
DESCRIPTION
The HSEF interface hydraulically connects the

elements of proportional valve HPV 77 with the
elements of proportional valve HPV 41 when there is
HFLS mid end section in HPV77 side.
The HSEF module must be inserted into the
proportional valve configuration between the last
HPV77 working section and the first HPV41 working
section.
Up to 6 HPV77 working sections and 8 HPV41
working sections can be installed..
US/HPV/014/2012
157
HSEF007705041
HSRI module stay bolts kit For HSIF interface, HPV 77 side and HPV 41 side - code numbers
For HSIF interface, HPV 77 side
No. of working sections (HEM)
CODE
0
1
2
3
4
5
6
HSRI007705570
HSRI007705571
HSRI007705572
HSRI007705573
HSRI007705574
HSRI007705575
HSRI007705576
Tightening torques
Upper stay bolts
Bottom stay bolts
50 2 Nm
55 2 Nm
440 18 lbf I in
490 18 lbf I in
For HSIF / HSEF interface, HPV41 side and HFLS mid inlet section for HPV41 (see page 46)
No. of working sections (HEM)
CODE
1
2
3
4
5
6
7
8
9
10
HSRI004105561
HSRI004105562
HSRI004105563
HSRI004105564
HSRI004105565
HSRI004105566
HSRI004105567
HSRI004105568
HSRI004105569
HSRI004105570
US/HPV/014/2012
Tightening torques
Upper stay bolts
Bottom stay bolts
158
22.5 2 Nm
25 2 Nm
200 18 lbf I in
220 18 lbf I in
All control modules can be made up in aluminum or cast iron.

For standard applications aluminum is used normally, for marine or mining applications we advise the choice of
cast iron. In the present section, where not express indicated, the control modules are made up in aluminum
HPV 77, HCM, HCN, HCP modules - code numbers
ALUMINIUM
DESCRIPTION
CAST IRON
HCM
Mechanical control
HCM0007704590
HCM0007704589
HCM
Mechanical control,
with flow adjustement nuts protection
(KIT0004103994)
HCM0007704690
HCM0007704689
Friction control
HCN
HCN0007704628
HCN0007704627
(to be used with mechanical control only)
HCP
US/HPV/014/2012
HCP0007704591
Rear cover for HCM mechanical control
159
HCP0007704588
HPV 77 Modules, HCPA, HCF code numbers
ALUMINIUM
DESCRIPTION
CAST IRON
HCPA
Rear cover with flow adjustement,

for HCM mechanical control
HCPA007704580
Rear cover flow adjustement

for MHPF electrical module,
MHPH module with stroke adjustment,
ATEX modules
HCF0007704584
HCF
HCF0007704587
DESCRIPTION
Flow adjustement protective nuts kit

for mechanical control, HCM
US/HPV/014/2012
160
CODE
KIT0007704610
HPV 77 modules, HCPD, MHPH code numbers

HCPD module
DESCRIPTION
ALUMINIUM
Mechanical spool lock

device, manual release
CAST IRON
HCPD007704592
A lock, P
B - free
HCPD007704547
HCPD007704593
B lock, P
A - free
HCPD007704548
HCPD007704594
A lock, P
B - lock
HCPD007704549
HCPD007704585
A float, P
B free
HCPD007704545
HCPD007704586
B float, P
A free
HCPD007704546
MHPH module
Material
BSPP
ALUMINIUM
MHPH007704601
DESCRIPTION
UN - UNF
MHPH007704602
MHPH007704621
CAST IRON
MHPH007704622
MHPH module with stroke adjustment

Material
BSPP
ALUMINIUM
DESCRIPTION
UN - UNF
MHPH007704612
with stroke adjustment
CAST IRON
MHPH007704614
Pilot pressure
Max. pilot pressure
US/HPV/014/2012
161
Start
4.5 bar [65 psi]
End stroke
15 bar [218 psi]

30 bar [435 psi]
HPV 77 modules, HCH module to get hydraulic and electrical remote control code numbers
BSPP
DESCRIPTION
UN - UNF
HCH0007704605
For MHPOD. MHPF,

MHOF modules
(open ring version)
HCH0007704606
HCH0007704607
For MHPED. MHPEPD

modules
(closed ring version)
HCH0007704608
47 mm
[1.85 in]
108 mm
[4.25 in]
89 mm
[3.5 in]
US/HPV/014/2012
162
The HCH module is a small manifold that can be matched with all the HPV 77 proportional directional valves elements,
and with all the HPV electrohydraulic controls. The use of the HCH module, besides and in conjunction with
electrohydraulic proportional, radio and on-off controls, also allows the hydraulic proportional control to be reached. This
new device features two supplementary work ports which can be used to pilot the overcenter valves through the same low
pressure HPV spool. With this solution the control of the overcenter valves turns out to be much more precise, since the
pilot pressure that acts on them is never influenced by variations in pressure owing to moving loads.
Max. pilot pressure 15 bar [218 psi].
It is essential to use overcenter valves with high pilot ratio (15:1 20:1)
Typical application
US/HPV/014/2012
163
HPV 77 modules, MHFO electrical LSA/B signal unloading module - code numbers
MHFO
Normally open
12 VDC
DESCRIPTION
24 VDC
LSA / LSB pilot signal unloading solenoid valve. If the on/off solenoids are not
energized, there is no flow on A/B work ports, while the pressure in the open
centre circuits will be equal to the P T unloading pressure value on the inlet
section, plus the counterpressure acting on T line. In closed centre circuits (under
the same operating conditions) the pressure will be equal to the stand-by pump
pressure.
Hydraulic diagram
MHFO007706205
Active on LSA
MHFO007706210
MHFO007706215
Active on LSB
MHFO007706220
MHFO007706225
Active on LSA + LSB
MHFO007706230
MHFO007706300
Active on LS
MHFO007706305
MHFO
Normally closed
12 VDC
DESCRIPTION
24 VDC
LSA / LSB pilot signal unloading solenoid valve. If the on/off solenoids are
counterpressure acting on T line. In closed centre circuits (under the same
Hydraulic diagram
US/HPV/014/2012
MHFO007706235
Active on LSA
MHFO007706240
MHFO007706245
Active on LSB
MHFO007706250
MHFO007706255
Active on LSA + LSB
MHFO007706260
MHFO007706310
Active on LS
MHFO007706315
164
HPV 77 modules MHFO module electrical features

Max. flow
370 bar
[5360 psi]
30 l/1
[8 Gal/1]
0 0,25 cm3/1

[0 0,015 in3/1]
2 Hz
Duty cycle
100% ED
Hydraulic fluids
Oil viscosity
10 500 cSt
[60 2320 SUS]
Oil temperature
-25 +75 C
[-13 +167F]
Ambient temperature
-25 +60 C
[-13 +140 F]
Max. contamination level class with filter
ISO 4406:1999 - class 21/19/16
Cartridge filter
280m
IP 65
Weight (coil included)

US/HPV/014/2012
0,011 in
165
0,350 kg
0,77 lb
25 30 Nm
220 265 lbf*in
7 Nm
62 lbf*in
HPV 77 modules, MHFP proportional module for remote A/B ports working pressure control
code numbers
~80 mm
[3.15 in]
MHFP is a electric proportional module that allows the working pressure to be remotely operated by mean of a current
signal
MHPF is designed to ensure system pressure to be infinitely adjust in accordance upon the electrical command valve. When
the working pressure exceed the setting pressure value, the A B ports flow is being cut-off. When MHFP is not energized,
both pressure and flow will be maintain close to zero.
MHFP is always to be used with pressure compensated working sections.
~300 mm [11.81 in]
47 mm [1.85 in]
12 VDC
24 VDC
MHFP007706340
Active on LSA
MHFP007706350
MHFP007706360
Active on LSB
MHFP007706370
MHFP007706372
Active on LS
MHFP007706374
MHFP007706380
Active on LSA + LSB
MHFP007706390
Technical data: see HSEP module, pages 27 29
US/HPV/014/2012
166
HPV 77 modules, HCO module - code numbers
HCO module - bottom plate to close the MHFO and MHFP facilities
CODE
HCO0007704603
US/HPV/014/2012
167
HPV 77 modules MHPF electrohydraulic proportional module Code numbers
DESCRIPTION
The MHPF proportional electrohydraulic module shifts the position of the spool precisely in proportion to an electric
current signal generated by the remote control.
The MHPF module is not equipped with an inductive position transducer (LVDT) and the entire electronic circuit to detect
The MHPF module has the following main features:

Short response time
Any adjustment to limit the flow or to create work ramps will be made direcly on the remote control
US/HPV/014/2012
168
MHPF Technical data
Rated voltage
12 VDC
24 VDC
Supply voltage
11 to 15 V
Max. ripple
22 to 30 V
8%
Max. current
1500 mA 10
750 mA 10
Power consumption
Start spool travel
630 mA
280 mA
End spool travel
1170 mA
610 mA
4.72 5 %
20.8 5 %
R20
Heat insulation

Recommended
Oil temperature
-30 +60 C [-22 +140F]
Min
-30 C [-22F]
Max
+90 C [+194F]
Dither adjustment
75 Hz
Inductance
8.5 mH
70 mH
Current variation
100 mA/s
50 mA/s
Duty cycle % ED
On-off operating
14 V = 100
28 V = 100
15 V = 50
30 V = 50
Plug connector
120 ms
90 ms
IP 65
CODE
12 VDC
24 VDC
ALUMINIUM
MHPF007707088
MHPF007707089
CAST IRON
MHPF007707090
MHPF007707091
US/HPV/014/2012
169
HPV 77 modules HCK electrohydraulic proportional module Code numbers
DESCRIPTION
The HCK proportional electrohydraulic module shifts the position of the spool precisely in proportion to an electric current
signal generated by the remote control.
The HCK module is not equipped with an inductive position transducer (LVDT) and the entire electronic circuit to detect
Thanks to the 2 additional pilot oil supply connections, HCK is recommended where there is a requirement for a single
output control to be used to achieve 2 simultaneously or sequence spool movements, or to change the displacement onto
hydraulic motors, making the use of HPV even more flexible.
The HCK module has the following main features:
Short response time
Any adjustment to limit the flow or to create work ramps can be made directly on the remote control
US/HPV/014/2012
170
HCK Technical data

Rated voltage
12 VDC
24 VDC
Supply voltage
11 to 15 V
22 to 30 V
Max. ripple
8%
Max. current
1500 mA 10
750 mA 10
Power consumption
Start spool travel
630 mA
280 mA
End spool travel
1170 mA
610 mA
4.72 5 %
20.8 5 %
R20
Max. pressure pilot oil supply
30 bar [435 psi]
Heat insulation

Recommended
Oil temperature
-30 +60 C [-22 +140F]
Min
-30 C [-22F]
Max
+90 C [+194F]
Dither adjustment
75 Hz
Inductance
8.5 mH
Current variation
Duty cycle % ED, On-off operating
Plug connector
70 mH
100 mA/s
50 mA/s
14 V = 100
28 V = 100
15 V = 50
30 V = 50
Reaction time from neutral position to end spool stroke
120 ms
Reaction time from end spool stroke to neutral position
90 ms
IP 65
CODE
Material
12 VDC
24 VDC
BSPP
UN - UNF
BSPP
UN - UNF
ALUMINIUM
CAST IRON
HCK0007708100
HCK0007708101
US/HPV/014/2012
171
HPV 77 modules MSPF electrohydraulic proportional module Code numbers
DESCRIPTION
MSPF is one of the new series of PWM open loop electrical activation units.
MSPF can be controlled either in proportional or in on-off mode.
With electrical proportional actuation, the main spool position is adjusted by the pilot pressure, so that it corresponds to an
electrical signal (PWM) coming from a remote control unit.
With electrical on-off actuation, the main spool is moved from neutral to maximum stroke when one of the two pressure
reducing solenoid valves is energized.
MSPF is recommended where there is a requirement for medium resolution proportional control and where hysteresis is not
critical.
MSPF is being supplied without manual spool control, thus allowing both smaller overall dimensions and cost effective
compared to MHPF, HCK modules.
The MSPF module has the following main features:

On-off and proportional mode;
Quick reaction time;
Electro-proportional pressure reducing valves;
PWM control of low-frequency solenoid valves;
Low hysteresis and good sensitivity;
Mechanical flow adjustment;
Pilot pressure ports;
Possibility of operating in double acting or single acting with HCF module (see page 160).
US/HPV/014/2012
172
MSPF Technical data

Rated voltage
12 VDC
24 VDC
Supply voltage
11 to 15 V
22 to 30 V
Max. ripple
8%
Max. current
1500 mA 10
750 mA 10
Power consumption
Start spool travel
600 mA
280 mA
End spool travel
1170 mA
530 mA
4.72 5 %
20.8 5 %
R20
Heat insulation

Recommended
Oil temperature
-30 +60 C [-22 +140F]
Min
-30 C [-22F]
Max
+90 C [+194F]
Dither adjustment
75 Hz
Inductance
8.5 mH
Current variation
Duty cycle % ED, On-off operating
Plug connector
70 mH
100 mA/s
50 mA/s
14 V = 100
28 V = 100
15 V = 50
30 V = 50
Reaction time from neutral position to end spool stroke
120 ms
Reaction time from end spool stroke to neutral position
90 ms
IP 65
CODE
Material
ALUMINIUM
US/HPV/014/2012
12 VDC
24 VDC
BSPP
UN - UNF
BSPP
UN - UNF
MSPF007707070
MSPF007707071
173
US/HPV/014/2012
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US/HPV/014/2012
175
HPV 77 modules MHOF electrohydraulic on-off module code numbers
DESCRIPTION
12 VDC
24 VDC
The MHOF electrohydraulic module moves the spool in

relation to an electric signal generated by the joystick or by
a switch. The hydraulic pressure generated by the on-off
solenoid valves forces the spool not to stop in any
intermediate position between the neutral position and the
maximum stroke.
MHOF007707060
MHOF007707065
Rated voltage
Current consumption
Heat insulation
Duty cycle
12 VDC
11 15 V
9.1
1480 mA

Reaction time
Max. operating temperature
Ambient temperature
Connector
WIRING DIAGRAM
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24 VDC
21 28 V
36.2
750 mA
16 W
Class H (180 C) [356F]
ED 100%
130 ms
110 ms
80 C [176F]
-30 60 C [-22 +140F]
Standard (IP 65)
according to DIN 43650 / ISO 4400
IP 65
HPV 77 modules MHPOD electrohydraulic proportional module code numbers
DESCRIPTION
MHPOD is a new open loop electrohydraulic activation unit, whose design is based on digital technology. Designed with
the future in mind, MHPOD can handle much larger amounts of information than the older analogue one and has been
specially developed to meet the harsh operating requirements of todays mobile machine market. MHPOD electrical open
loop proportional actuation operates the main spools shift according to an electrical signal coming from a remote control
unit, and is recommended where a simple proportional control is required, and where hysteresis and reaction time are not
critical. MHPOD does not have the inductive position transceiver (LVDT) and any electronic circuit for faults monitoring.
This means that any forces that override the pilot pressure spool forces may change the spool position with no error signal,
and the safety of the whole system is left to the operators visual control, only.
MHPOD is defined by:
- Simple built-up
US/HPV/014/2012
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MHPOD Technical data

Rated voltage
Range
12 VDC
24 VDC
11 15 V
20 28 V
Max. ripple
5%
Neutral position
0.5 x UDC
Control range
0.5 mA
1 mA
12 k
0 10 VDC
Neutral position
5 VDC
Control range
0.25 x 10 VDC to 0.75 x 10 VDC
0.5 mA
20 k
0 20 mA
Neutral position
10 mA
Control range
0.25 x 20 mA to 0.75 x 20 mA
0.5 k
Current supply
520 mA
260 mA
36 mA
46 mA
Power consumption
6W
Heat insulation
Class H (180 C / 356 F)
110 140 ms
70 90 ms
130 170 ms
70 90 ms
DIN 43650 / ISO 4400
IP 65
Connector
12 VDC
24 VDC
0.5 x UDC
MHPOD07708077
MHPOD07708075
0 10 VDC
MHPOD07708082
MHPOD07708084
0 20 mA
MHPOD07708086
MHPOD07708088
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HPV 77 MHPOD module wiring diagram input signal control 0.5 x UDC

3. With multimeter in the same position as per point 2, by moving the joystick the signal control must be 25% of UDC on
one side and 75% UDC on the other side
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HPV 77 example of MHPOD module wiring diagram, input signal control 0 20 mA and 0 10 V
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HPV 77 modules MHPED electrohydraulic proportional module code numbers
DESCRIPTION
MHPED is a new closed loop electrohydraulic activation unit, whose design is based on digital technology. Designed with
the future in mind, MHPED can handle much larger amounts of information than the older analogue one and has been
specially developed to meet the harsh operating requirements of todays mobile machine market. MHPED electrical closed
loop proportional actuation operates safely and precisely the main spools shift according to an electrical signal coming
from a remote control unit, and is recommended where precise metering control, low hysteresis, fault monitoring, and fast
system reaction are paramount.
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MHPED TECHNICAL DATA

MHPED is defined by:
Low hysteresis
Short reaction time
Rated voltage
Supply voltage
A
12 VDC
11 15 V
Range
Max. ripple
Neutral position
Control range
24 VDC
20 28 V
5%
0.5 x UDC
0.5 mA
1 mA
12 k

0 10 VDC
Neutral position
Control range

5 VDC
0.25 x 10 VDC 0.75 x 10 VDC
0.5 mA
20 k
0 20 mA
Neutral position
10 mA
C
Control range
0.25 x 20 mA 0.75 x 20 mA
0.5 k
520 mA
260 mA
36 mA
46 mA
Power consumption
6W
Heat insulation
Class H (180C) [356F]
50 mA
550 ms
from neutral position to max. spool travel
110 140 ms
from max. spool travel to neutral position
70 90 ms
130 170 ms
70 90 ms
Connector
Standard (IP 65) According to DIN 43650 / ISO 4400
IP 65
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Thanks to the developments in digital electronics, it has been possible to integrate in the MHPED modules, besides all the
algorithms needed for the spool movement control, also a wide range of advanced circuits above all conceived for the safety
and handling of complete systems.
The use ofe tyh emodule in the passive or active version allows the electrohydraulic system to be obtained with different
safety degrees, for the choice of which it is essential to know the required functions exactly.
Once this condition has been fullfilled, and work is going on in the area stated above, with the four examples described in
the following pages, we can always give you the best solution.
HIGHEST SAFETY NEEDS - MHPED Active Version (Fault Monitoring System)

The system provides the highest safety level against spool positioning failures or electrohydraulic / mechanical
malfunctioning (i.g. should spool seizure occur).
US/HPV/014/2012
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When the fault monitoring system is connected and an error state is detected, the system ensures a fast
and operator independent reaction that will put the complete hydraulic circuit into venting conditions,
thus preventing uncontrollable machine movements.
To get this aim, three others components are needed:
1. Electronic alarm logic module, MED;
2. Solenoid LS unloading valve module, CRP04HP;
3. Hydraulic activated pump unloading valve module, HSER
DESCRIPTION
ACTIVE
FAULT
MONITORING
REACTIONS
US/HPV/014/2012
As aforementioned, when an error state is detected, an alarm signal is sent out through the pin no. 3 of
the connector and the MED alarm logic module will cut off current to the CRP04HP pilot solenoid
valve which in turn will make the HSER pump unloading valve in an unbalanced condition, then
leading the oil flow directly from pump to tank.
Thus, all functions are with no oil flow and without operating pressure, and the pressure drop on the
HPVs inlet section is at the lowest possible level (see HSER typical curve).
When an active error state occurs, the fault monitor logic will be triggered.
In order to prevent the electronics from going into an undefined state, any time the system is being
switched or on reset, a general check of the power supply and the internal clock frequency is made.
When an error state is detected, the 2 proportional solenoid valves will be automatically switched off,
a red lamp will light up, and main spool will go to the neutral position (if it is not seized up owing to
dirt in the system). The system will only react to faults of more than 500 ms duration (in other words,
there is a delay of half a second before anything happens). An alarm signal is sent out through the
connector (pin No. 3) and minus is opened. This state is memorized and will continue as long as the
system is being reset by switching off the supply voltage (new start-up).
If the signal coming from the transducer position (main spool travel) is beyond 15% of the input signal
voltage, the input signal control is continuously monitored and a range between 15% and 85% of
supply voltage is allowed. Outside this range, the solenoid valves will be deactivated (spool goes to
neutral position) and a warning signal is sent out.
If the module's pilot pressure curve is not correct according to the input signal voltage, If the supply
voltage is exceeded by 50% (18 V for 12 VDC and 36 V for 24 VDC) or falls below 8 V, MHPED with
fault monitoring system does not work when the supply voltage is cut off. So it means that the system
is to be supplied also when the main spool is held in the centre position.
184
The following figure highlights the difference in use between the MHPED module passive version and the active one
previously described. The difference lies in the fact that the safety output (pin No. 3) is unconnected, as the module does not
have the fault monitoring system function, furthermore it is kept SWITCHED OFF by means of the remote control neutral
position switch.
Whenever the latter is used, the MHPED module is SWITCHED ON by the OUT+ signal (pin No. 8). In turn, the A / B
direction movement signals (pin No. 6-9) of the remote control activates the relay in position "K", which in turn
SWITCHES ON the CRP04HP pilot solenoid valve, which then turns on the HSER hydraulic activated pump unloading
valve, setting up the hydraulic system. We recommend that both the neutral position switch and direction movement output
signal always be connected to the electrical system. This circuit still gives a high degree of protection but requires operator
intervention to check anything goes wrong.
RAISED SAFETY NEEDS:
US/HPV/014/2012
MHPED Passive Version (No fault monitoring system)
185
Also with this solution, both the MHPED module and the relay in position "K" are kept SWITCHED OFF by means of the
remote control neutral position switch.
With this figure, the CRP04HP electrical activated LS pressure unloading valve leads the LS signal direct to the tank.
With this method (CRP04HP deactivated), in systems with fixed displacement pumps, the P of the pump unloading oil
flow, is almost always between 8 - 15 bar (system dependent) while in the systems with LS variable displacement pumps,
the remaining pressure depends on the pump stand-by pressure settings.
We urge grate care in this method, because all functions requiring a lower working pressure might be operated.
NORMAL SAFETY NEEDS:
US/HPV/014/2012
MHPED passive version
186
In this solution, the only safety feature is the remote control neutral switch
(apart from the general emergency in position "E").
There is no protection against hydraulic and mechanical faults, and the hydraulic characteristics (remaining P)
described in para. "NORMAL SAFETY NEEDS" must be taken into consideration.
LOW SAFETY NEEDS: MHPED passive version
US/HPV/014/2012
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The diagrams previously described represents just a few possibilities, advised by experience, of how the assesment
of degree of protection system ought always to be made.
This does not mean that considering the enormity of the subject and need for ever-increasing flexibility and
performance of the industrial machinery with tighter and tighter safety rules, custom-built solutions can not be taken
into account.
Code numbers
Active version
Passive version

12 VDC
24 VDC
12 VDC
24 VDC
0.5 x UDC
MHPED07708011
MHPED07708010
MHPED07708009
MHPED07708007
0 10 VDC
MHPED07708018
MHPED07708020
MHPED07708022
MHPED07708024
0 20 mA
MHPED07708026
MHPED07708028
MHPED07708030
MHPED07708032
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188
HPV 77 MHPED module wiring diagram input signal control 0.5 x UDC

3. With multimeter in the same position as per point 2, by moving the joystick the signal control must be
25% of UDC on one side and 75% UDC on the other side
US/HPV/014/2012
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US/HPV/014/2012
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US/HPV/014/2012
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HPV 77 - example of MHPED module wiring diagram, input signal control 0 20 mA and 0 10 V
US/HPV/014/2012
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MHPED / MHPEPD (active version) modules behaviour in relation to the signal control
UDC
Signal control
Earth
Safety output
(pin no. 3)
Effect
24 V
12 V (50% of UDC)
Connected
No output
Spool held electrically in neutral position
24 V
6 V (25% of UDC)
Connected
No output
Full flow P
24 V
18 V (75% of UDC)
Connected
No output
Full flow P
24 V
20.4 V (85% of UDC)
Connected
Output
24 V
21.6 V (90% of UDC)
Connected
Output
24 V
24 V (100% of UDC)
Connected
Output
24 V
0 V (0% of UDC) selected
Connected
Output
24 V
0 V (0% of UDC) interrupted
Connected
Output
24 V
1 V (4% of UDC)
Connected
Output
0V
15.6 V (65% of UDC)
Connected
No output
24 V
15.6 V (65% of UDC)
Disconnected
No output
With the same data, given in percentages, the behaviour of the module is equal to the 12 VDC, 0 20 mA and 0 10 V also.
As previously stated, when an error state is detected the lamp of the module starts flashing red,
and the number of flashes indicates the probable cause of failure (see chart below):
No. of flashes
CAUSA / CAUSE
LVDT outside of its own position
The demanded spool position doesnt correspond to the input signal
LVDT broken
Short circuit in the output signal for direction indicator (MHPEPD)
Internal electrical faults
Short circuit in the proportional solenoid valves
Short circuit in the warning output signal (pin no. 3)
Input signal control exceeds min. / max. values (15% 85% of supply voltage)
US/HPV/014/2012
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DESCRIPTION
MHPEPD closed loop electrohydraulic proportional activation unit is the most advanced version of the closed loop control
modules
MHPEPD is defined by:
Low hysteresis;
Besides the afore mentioned features, another purpose of the module is to give an indication of the spool's movement,
This is just an example, as the use of MHPEPD is also destined for more demanding surroundings, that is solutions using
All the electrohydraulics features, performance, and choice of safety degree system, are the same of those already described
for the MHPED module.
US/HPV/014/2012
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US/HPV/014/2012
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SPOOL DIRECTION SIGNALS
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197
HPV 77 modules MHPEPD electrohydraulic proportional module technical data and code numbers
Rated voltage
Range
Supply voltage
24 VDC
11 15 V
20 28 V
Max. ripple
5%
Neutral position
12 VDC
0.5 x UDC
Control range
0.5 mA
1 mA
12 k
0 10 VDC
Neutral position
5 VDC
Control range
0.25 x 10 VDC to 0.75 x 10 VDC
0.5 mA
20 k
0 20 mA
Neutral position
10 mA
Control range
0.25 x 20 mA to 0.75 x 20 mA
0.5 k
520 mA
260 mA
36 mA
46 mA
Power consumption
6W
Heat insulation
Class H (180C) [356F]
50 mA
550 ms

50 mA
110 140 ms
70 90 ms
130 170 ms
70 90 ms
Standard (IP 65) According to DIN 43650 / ISO 4400
Connectors
Spool direction indicator output (IP 65) According to DIN 40050
IP 65
Active version
Passive version
12 VDC
24 VDC
12 VDC
24 VDC
0.5 x UDC
MHPEPD7708048
MHPEPD7708047
MHPEPD7708046
MHPEPD7708045
0 10 VDC
MHPEPD7708058
MHPEPD7708060
MHPEPD7708054
MHPEPD7708056
0 20 mA
MHPEPD7708066
MHPEPD7708068
MHPEPD7708062
MHPEPD7708064
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HPV 77 - example of MHPEPD module wiring diagram, input signal control 0 20 mA and 0 10 V
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HPV77 MODULES SELECTION CHART CODE NUMBERS

The drawings below gives an overview of any modules with which HPV 77 is being assembled.
IE/HPV/014/2012
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FIELD 0 - HSE MODULE

Open centre Inlet section
Closed centre Inlet section
Code numbers
See pages 132 133
See pages 134 135
FIELD 1 TO 10 - HEM MODULE

Code numbers
See pages 141 142
See pages 143 144
See pages 145 - 146
HSC module
HPFS module
HSIF HSEF module
Code numbers
See page 152
See page 155
See page 157

HSRRF, HSRRG modules stay bolts for HFLS
HSRRS module stay bolts for HSIF-HSEF
Code numbers
See page 153
See page 154
See page 155
See page 158

HSEA, HSET modules
CRP04HP module
IE/HPV/014/2012
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Code numbers
See page 138
See pages 139 140
Code numbers
See page 138
Code numbers
See pages 150 152
IE/HPV/014/2012
204

MHFO module
MHFP module
HCO module
Code numbers
See pages 164 - 165
See page 166
See page 167
HCM module
HCF module
Code numbers
See page 159
See page 160
See pages 172 175

Code numbers
See pages 147 149
FIELD 20 MECHANICAL, HYDRAULIC, ELECTRICAL ACTUATORS

HCN module Friction
HCPA module Adjustable rear cover
Code numbers
See page 159
See page 159
See page 160
See page 161
See page 161
See pages 168 169
See pages 170 171
See pages 172 175
See page 176
See pages 177 180
See pages 181 193
Ved. / see pgag. 193 199
See pages 249 254
See pages 296 311
FIELD 21 HCH MODULE

Code numbers
See pages 162 163
FIELD 23 CSRV MODULE

Code numbers
See page 153
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205
HPV77 with HFLS MODULES SELECTION CHART CODE NUMBERS

The drawings below gives an overview of any modules with which HPV 77( that contains HFLS mid inlet section) is being
assembled.
IE/HPV/014/2012
206
Mid inlet section
FIELD 0 - HFLS MODULE
Code numbers
See pages 136 - 138
FIELD 1 TO 10 - HEM MODULE

Code numbers
See pages 141 142
See pages 143 144
See pages 145 - 146

HSC module
HPFS module
HSIF HSEF module
Code numbers
See page 152
See page 155
See page 157

HSRRF, HSRRG modules stay bolts for HFLS
HSRRS module stay bolts for HSIF-HSEF
Code numbers
See page 153
See page 154
See page 155
See page 158

HSEA, HSET modules
CRP04HP module
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Code numbers
See page 138
See pages 139 140
Code numbers
See page 138
Code numbers
See pages 150 152
IE/HPV/014/2012
208

MHFO module
MHFP module
HCO module
Code numbers
See pages 164 - 165
See page 166
See page 167
HCM module
HCF module
Code numbers
See page 159
See page 160
See pages 172 175

Code numbers
See pages 147 149
FIELD 20 MECHANICAL, HYDRAULIC, ELECTRICAL ACTUATORS

HCN module Friction
HCPA module Adjustable rear cover
Code numbers
See page 159
See page 159
See page 160
See page 161
See page 161
See pages 168 169
See pages 170 171
See pages 172 175
See page 176
See pages 177 180
See pages 181 193
See pages 249 254
See pages 296 311
FIELD 21 HCH MODULE

Code numbers
See pages 162 163
FIELD 23 CSRV MODULE

Code numbers
See page 153
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SINGLE (standard) INLET SECTION HPV77 PROPORTIONAL DIRECTIONAL VALVE - Order form
11
12
B Port
Controlled function
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
23
A Port
16
bar
10
Lsa
LSb
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
bar
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
17
22
bar
16
Lsa
LSb
17
22
Note
13
14
15
0
bar
Note
MAIN INFORMATION
Pump type
Pump flow, l/1'
000 litri / min.
Type of threads
Customer:
Item description :
Serial number :
Order No.:
Order Date:
Delivery date:
Order ack. N.:
Order quantity
Net price EUR
Quotation number :
IE/HPV/014/2012
210
Controlled function
MID INLET SECTION HPV77 PROPORTIONAL DIRECTIONAL VALVE - Order form

11
12
B Port
Controlled function
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
23
A Port
16
bar
Lsa
LSb
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
HFLS
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
17
22
bar
A Port
13
14
15
0
bar
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
Lsa
LSb
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
bar
10
16
Lsa
LSb
17
22
bar
11
16
Lsa
LSb
17
22
bar
12
16
Lsa
LSb
17
22
11
12
Note
23
Note
MAIN INFORMATION
Pump type
Pump flow, l/1'
000 litri / min.
Type of threads
Customer:
Item description :
Serial number :
Order No.:
Order Date:
Delivery date:
Order ack. N.:
Order quantity
Net price EUR
Quotation number :
NOTE: For numbering of the working sections, see also pages 119, 121
IE/HPV/014/2012
211
HFLS
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
17
22
bar
B Port
16
bar
Controlled function
MID END SECTION HPV77 PROPORTIONAL DIRECTIONAL VALVE - Order form

13
A Port
Controlled function
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
16
Lsa
LSb
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
bar
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
17
22
bar
16
Lsa
LSb
17
22
HPFS
B Port
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
A Port
11
16
bar
12
Lsa
LSb
16
Lsa
LSb
17
22
bar
10
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
17
22
bar
16
Lsa
LSb
19
20
17
22
bar
16
Lsa
LSb
18
19
20
21
17
22
Note
13
Note
14
15
12
MAIN INFORMATION
Pump type
Type of threads

P1 = 000 US gal/ min.
P2 = 000 US gal / min.
O UNF O BSPP
Customer:
Item description :
Serial number :
Order No.:
Order Date:
Delivery date:
Order ack. N.:
Order quantity
Net price EUR
Quotation number :
NOTE: For numbering of the working sections, see also pages 123, 125
IE/HPV/014/2012
HPFS
18
19
20
21
18
19
20
21
18
19
20
21
18
19
20
21
17
22
bar
11
Controlled function
15
bar
B Port
14
12
212
This order form is the only one ensuring that the product will be defined and ordered correctly without any possible
mistakes. It is divided into sectors of pertinence, from 0 to 23, within which the code of the required module must be
inserted.
It is also necessary to indicate:
- the setting in bar of the pressure relief valve (sector 0, inlet section);
- when requested, the setting in bar of the LSA/LSB pressure relief valves (sectors 1 to 10, HEM spool elements);
Aron suggests to indicate the pump type and the flow that feeds the proportional valve, so it is possible to test it in working
conditions.
The valve is always assembled as indicated in the module assembly selection table (see previous page), i.e. the HCM
module for the manual control inserted in sector of pertinence 18, and the rear modules HCP, HCPD, HCPK, MHPH,
MHPE, MHPO, MHOF etc. inserted into sectors of pertinence 20, 21.
If the opposite assembly is required, just select from menu the desired assembly mode: Right / Left HPV feed, HPV feed
with HFLS / HPFS module
Ordering Code Composition
[ Es. HCM0007704000 ]
H
C M
Module Type, 3-6 characters

(0 put to fill field for 6 ch)
IE/HPV/014/2012
HPV type
(41 or 77)
213
Component
specific characters
ATEX DIRECTIVE INTRODUCTION

Since 30/06/2003 products introduced into the market (or started-up) inside the EU, destined to be used in potentially explosive
environments, must be in compliance with the 94/ 4/EC Directive through special marking. The directive regarding ATEX
products 94/9/EC is therefore the regulation instrument that the European Union uses to obtain legislative harmonisation between
the States and guarantee free circulation of goods inside the European Community itself.
The directive affirms that to eliminate obstacles from commerce it is necessary to guarantee a high level of protection and, with
this aim, define the essential requirements on the subject of safety and health. The dispositions base themselves on the principle of
the new approach (NA), for which the essential safety requirements of products must be established depending on the risk
evaluation concurrent at the time of their use.
The 94/9/EC Directive is applied to the manufacture specifications of all those products (electrical and not) destined to be used
in potentially explosive environments caused, by the dangers deriving from the presence of dust or gas, with the scope of reducing
the risk of use that could be derived.
The term product refers to appliances, protection systems, devices, components and relative combinations, as defined in 94/9/EC
Directive.
The term appliances intends machines, materials, fixed or mobile devices, control elements, instruments detection and prevention
systems. Alone or combined these are destined for production, transport, deposit, measurement, adjustment and conversion of
energy, and to the transformation of material and which, by way of the powerful triggering sources, risk causing an explosion. As
a consequence, even intrinsically safe appliances reenter within the field of application of the directive.
Ther combination of two or more appliance parts, as well as any other components, makes up a whole unit that can be considered a
product and therefore re-enters within the field of application of the 94/9/EC Directive. If the whole unit requires adequate
installation (therefore it is not immediately ready for use) the attached instructions should guarantee maintenance of compliance
to the 94/9/EC Directive on installation, without further evaluations of conformity. The installer must follow the instructions
correctly.
When a combination of appliances leads to a plant this may not re-enter within the field of application of the directive. Each part
must be certified and in compliance with the directive (as well as being subject to the relative evaluation of conformity, EC
marking, etc.).
The plant manufacturer must therefore presume the conformity of the various components (each supplied with conformity
certificate released by the respective manufacturer) and limit their evaluation only to any additional risks that become important in
the final combination.
Nevertheless, if the plant manufacturer inserts parts without EC marking or components not supplied with the certificate it will be
obligatory to carry out further conformity evaluation of the whole unit.
The 94/9/EC Directive envisions obligations of the person who introduces products into the market and/or starts them up,
whether they are manufacturers, his agents, importers or any other responsible person. The dispositions and obligations
envisioned by the directive for introduction into the market have been applied, since 30 June 2003, to every individual product,
independently from the date and place of manufacture. It is the manufacturers responsibility to guarantee conformity of all
products, where these re-enter within the field of application of the directive. The directive does not govern the use of the
appliances; rather it establishes that the products can only be used if in compliance with safety requirements at the time of their
introduction into the market or of their start-up. Start-up means the first use of the products subject of the 94/9/EC Directive on
EU territory by a final user. Nevertheless, a product that is immediately ready for use and does not need assembly or installation,
and whose distribution conditions (deposit, transport, etc.) are not important for performance, is considered started-up at the time
of introduction into the market.
Among the main potential causes/sources of triggering an explosion, such as sparks, flames, electric arcs etc.., maximum surface
temperature also plays an important role. The dispositions of the directive establish evaluation criteria for the maximum
temperature admissible depending on the type of explosive atmosphere in which the appliance must operate.
For environments characterised by the presence of gas-air, some temperature values are supplied to which the appliances must
refer.
They are indicated by the letter T followed by a number. The criterion to apply is that for which the temperature of the appliance
must never exceed 80% of the value indicated for its own category.
For environments characterised by the presence of dust-air, to prevent setting on fire of the airborne dust, the surface temperature
of the appliances must be decidedly lower than the predictable temperature of catching fire of the air + dust mixture. Therefore,
during planning the maximum working surface temperature must be declared directly (in degrees centigrade).
Increases in temperature deriving from an accumulation of heat and chemical reactions must also be taken into consideration. The
thickness of the deposited layer of dust must also be considered and, if necessary, limit the temperature, to prevent an
accumulation of heat.
US/HPV_X/014/2012
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CLASSIFICATIONS:
AREAS, MIXTURE, GROUP AND CATEGORYACCORDING TO ATEX DIRECTIVE
The 94/9/EC Directive is a new approach directive based on risk analysis. Its objective is to minimise the risks
deriving from the use of some products indoors or in relation to a potentially explosive atmosphere. The probability of
an explosive atmosphere manifesting must be considered not only as one-off or from a static point of view: all
operative conditions that can derive from the transformation process must be taken into consideration.
An explosive atmosphere for the 94/9/EC Directive is made up from a mixture of inflammable substances (as gas,
vapours, mists and dust), with air, in determined atmospheric conditions in which, after triggering, the combustion
propagates together with the unburned mixture.
An atmosphere susceptible to transforming into an explosive atmosphere because of local and/or operative conditions
is defined potentially explosive atmosphere.
Explosive atmospheres are not only formed in the presence of obviously dangerous substances such as fuel, solvents
etc., but also in the presence of apparently harmless products such as wood dust, metal dusts, flour, grain, sugar etc.
Therefore it can concern not only industries in the chemical or oil industry sectors, but also industries in the foodstuffs,
textile, manufacturing etc.. It is important to consider that to re-enter within the 94/9/EC Directive a product must be
applied in presence of one or more of the characteristic elements listed above: presence of inflammable substances and
air, in atmospheric conditions that favour the propagation of combustion. The directive does not define the atmospheric
conditions itself. The relative norms indicate a temperature range, but this does not exclude that the products may be
planned and evaluated specifically to occasionally function outside of this range, introducing the opportune construction
transformations.
To define a conformity evaluation procedure adequate for the directive, the Manufacturer must, on the basis of the
declared use, establish the products functioning conditions (this means to say, envision the type of working area, the
type of explosive mixture with which it will come into contact and the level of probability that an explosive atmosphere
verifies itself); successively he must establish to which Group the product belongs and individualise the category inside
the Group.
US/HPV_X/014/2012
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AREAS
With the Atex 99/92/EC Directive (For the safety of workers) the working conditions in which products in compliance
with Atex 99/4/EC Directive will function are indicated here. These are expressed in Areas and defined according to
the level of probability that a potentially explosive atmosphere is verified, respectively for every type of atmosphere
(gas-air mix or dust-air mix).
Area 0 and 20 Places in which an explosive atmosphere is constantly present or present for long periods or frequently.
Area 1 and 21 Places in which an explosive atmosphere is probable. It is verified in normal functioning and exercise
conditions.
Area 2 and 22 Places in which an explosive atmosphere has low probability of being verified or, if it occurs only lasts
for a brief period of time.
GAS-AIR-TYPE EXPLOSIVE MIXTURE (G)

The products destined to work in environments characterised by this type of explosive atmosphere will be respectively
indicated
for Area 0, 1 or 2 depending on the Group and category of origin (see below) and are marked with the letter G.
GAS-AIR-TYPE EXPLOSIVE MIXTURE (G)
DUST-AIR-TYPE EXPLOSIVE MIXTURE (D)
The products destined to work in environments characterised by this type of explosive atmosphere will be respectively
indicated
for Area 20, 21 or 22 depending on the Group and category of origin (see below) and are marked with the letter D.
US/HPV_X/014/2012
219
GROUP I
Includes the appliances destined to be used in underground jobs in the mines and their surface plants, exposed to the risk
of the release of firedamp and/or combustible dust. The subdivision into categories depends on the fact if the power
supply must be interrupted or not if an explosive atmosphere manifests due to a mixture of air and gas, vapours mists
(D) or a mixture of air and dust (G).
Category M1 Very high protection level.

These products must be able to remain operative, for safety reasons, in the presence of an explosive atmosphere and
present specific performances or protection configurations for breakdown in case of explosion.
Category M2 High protection level.
The power supply to these products must be interrupted in the presence of an explosive atmosphere. Protection means
must be incorporated to guarantee the level of protection during normal functioning and also in oppressive working
conditions or resulting from great stress.
GROUP II
Includes appliances destined to be used in different environments (from the mines) in which there is a probability that an
explosive atmosphere manifests itself. Their subdivision into categories depends on two factors: the place, where the
product will be used and if the probability that a potentially explosive atmosphere, owing to the mixture of air and gas,
vapours, mists (D) and the mixture of air and dust (G), comes about in a constant or occasional manner and if it does
occur, does this possibility remain for long or brief period of time..
Category 1 Very high protection level
These products must be planned to function in compliance with operative parameters established by the Manufacturer in
environments in which there is a high probability that explosive atmospheres are always detected or manifest often or
for long periods of time. They must present specific performances or protection configurations for breakdown in case of
explosion.
Category 2 High protection level
environments in which there is a high probability that explosive atmospheres can manifest.
Protection against explosions relative to this category must unction in a way to guarantee the required safety level even
in the presence of functioning defects of the appliances or in dangerous operative conditions, which frequently must be
taken into consideration.
Category 3 Normal protection level
environments in which there is a slight probability that explosive atmospheres can manifest, and however only rarely or
for a brief period of time. This type of product belonging to the category in question must guarantee the safety level
required in normal functioning conditions
US/HPV_X/014/2012
220
ELECTRO-HYDRAULIC MODULES FOR HPV

The MHOX and MHPX electro-hydraulic modules have been designed and produced in conformity with the ATEX
94/9/EC directive group II, category 2 GD for use in zones 1 and 21 classified by the presence of gas (G) and
combustible powders (D).
The MHOX and MHPX series modules comply with European standards: EN 1127, EN 13463-1 and EN 13463-5
(constructional safety c).
The certification of the solenoid valves used in these modules will be provided separately in accordance with the
ATEX directive, for use in zones 1 and 21; they are solenoids suitable for functioning in the presence of gas, vapours
and dust with protective mode II 2GD T4 (IP65 or better) T135C, Tamb =20C/+50C, or others with equivalent
safety features (protection method, temperature class, surface temperature, ambient temperature).
In combination with the MHOX and MHPX electro-hydraulic modules, a further HSEVX solenoid safety valve can
be used inserted in the input section. The conformity certificate of the solenoids of the HSEVX solenoid valves will
be provided separately in accordance with the ATEX 94/9/EC directive.
The HSEVX solenoid valve, can be configured normally open or normally closed, when activated, it cause the
immediate signal discharge of the signal with the consequent stopping of all actuator movement (the venting of the
entire hydraulic system condition).
HPV proportional valves, coupled with MHOXA, MHOXB and MHOXAH, MHOXBH proportional
electrohydraulic modules, can be equipped with one more module fitted in the elements of HPV valves. MHFOX
modules are devices for electrical unloading of LS / LSA / LSB pilot pressure. Such modules can be individually
supplied or assembled on a complete HPV41 or HPV77 valve whose elements are prearranged for MHFOX.
modules.
The solenoids of valves are subject to a separated conformity certification according to ATEX 94/9/CE Directive.
HPV proportional valves, in coupling with MHOXA, MHOXB and MHOXAH, MHOXBH electrohydraulic
proportional modules, can be equipped also with other electrohydraulic modules, Atex certified: MHOFX,
MHPODX, MHPEDX and MHPEPX modules (see related section on next pages).
You, however, always must consider that the valve will have a labelling pertaining to a less precautionary
temperature class .
MHOX, MHPX and MHFOX electro-hydraulic modules before marking and release onto the market undergo a
series of checks and tests as required by the internal Manufacturing System and as required by the companys
Quality System certified in accordance with ISO 9001:2008 standard. All the MHOX, MHPX and MHFOX modules
undergo a 100% functional testing. Thanks to these controls, it is possible to guarantee that the products sold
conform with what is reported in the Technical File deposited and declared in the marking with MHOX/ATX/09 and
MHPX/ATX/09.
US/HPV_X/014/2012
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MHOXA, MHOXB, MHOXAH, MHOXBH electrical proportional actuators according to ATEX directive
Nominal voltage
Coil resistance, R20
Min. current
Rated current
Max. current
Limit power
Ambient temperature
Connection cable
Integrated diode to limit switch-off overvoltage
Short-circuit protection
Duty cycle
Input pressure
Switching pressure
Fluid temperature
Ground connection
Protection class (DIN VDE 0580)
Fluids
Protection ratings (DIN VDE 0470 / EN 60529)
Shock-resistance to EN 50014
12 VDC
24 VDC
9 6%
35.8 6%
700 mA
350 mA
1330 mA
670 mA
1850 mA
930 mA
14.3 W
14.4 W
-20 +50 C [-4 +122 F]
FL4G11Y - 3 x 1.5 mm2 [0.002325 in2]- L=5000 mm [196.85 in] +100
See coil manufacturer manual
With fuse - See coil manufacturer manual
100%
Max. 50 bar [725 psi]
>23 bar [>334 psi]
-20 +80 C [-4 +176 F]
Up to 4 mm2 [0.0062 in2]I
Hydraulic oil to DIN 51524.ATF-oil
IP67 / IP69K
4J
Hydraulic data (for MHOXAH MHOXBH only)

Max pilot pressure oil supply
Start spool flow
End spool flow
30 bar [435 psi]

4.5 bar [65 psi]
15 bar [218 psi]
MHPXA, MHPXB, MHPXAH, MHPXBH electrical proportional actuators according to ATEX directive
Nominal voltage
Voltage range
Rated current, IN
Max. current regulation range
Max. power
Start spool travel
Start spool flow
End spool travel
Pilot pressure
Power supply
Max. pressure (static)
Ambient temperature
Fluid temperature
Connection cable
Groud connection
Grade of enclosure (DIN VDE 0470 / EN 60529)
24 VDC
22 28 VDC
15.3
686 mA
0 750 mA
12.8 W
240 mA
260 mA
500 mA
12 VDC
11 15 VDC
4.3
1360 mA
0 1500 mA
14.8 W
490 mA
510 mA
875 mA
28 bar [406 psi]

PWM 100 Hz
50 bar [725 psi]
-20 +50 C [-4 +122 F]
-20 +80 C [-4 +176 F]
FL4G11Y - 3 x 1.5 mm2 [0.002325 in2]- L=5000 mm [196.85 in] +100
Up to 4 mm2 [0.0062 in2]IP67 / IP69K
4J
Hydraulic data (for MHPXAH MHPXBH only)

Max pilot pressure oil supply
Start spool flow
End spool flow
30 bar [435 psi]

4.5 bar [65 psi]
15 bar [218 psi]
HEM modules hydraulic data

HPV41
Max pressure (static - input)
Max. flow
US/HPV_X/014/2012
350 bar [5075 psi]

130 l/1 [34.32 US gal/1.]
223
HPV77
350 bar [5075 psi]
190 l/1 [*50.20 US gal/1.]
REGISTRED MARK AND IDENTIFICATION PLATE FOR ON-OFF MODULES

MHOXA / MHOXB / MHOXAH / MHOXBH
All the modules are equipped with a Registered mark plate and a
Declaration of conformity, according to 94/4/EC Directive,
reporting all the characteristic features regarding operation and
identification. Since the Registered mark plate provides all
technical information on design and operating features, it must be
kept intact and visible.
In accordance with European Directive
In accordance with the Atex 94/9/CE

Directive
II 2 GD c
T4/T135C
Working section max. operating pressure
P max
HEM
p = 350 bar [5075 psi]
For environments with gas-air and dustair - to be printed
Tech. file Ref.: Reference of the Technical file put down

MHOX/ATX/09 at Notifying Body
T amb
Operating ambient temperature

-20 +40 C [-4 +104 F]
-20 +50 C [-4 +122 F]
T fluid
Operating temperature
-20 +40 C [-4 +104 F]
-20 +80 C [-4 +176 F]
P max Valve
Valve operating max. pressure

Valve = 50 bar [725 psi]
MHOX- =
electrical On/off control, individually
supplied
MHOX__
CODE _
Ordering code (10 ch., to be printed)
O.T. _
Technical order / year serial number

(to be printed)
MHOX-HEM =
electrical On/off control,
assembled with HPV proportional valve
MHOX ON COMPLETE PROPORTIONAL VALVE

WITH OR WITHOUT HSEVX SAFETY VALVE
II GD C T4 / T135C TAMB= -20C +50C

TFLUID= -20 C +80C
p max HEM = 350 bar
MHOX INDIVIDUALLY SUPPLIED

TFLUID= -20C +80C
II GEx mb II T4
II D Ex mbD 21 T130C TAMB= 20C +50C
TFLUID= -20C +80C
SOLENOIDS MOUNTED ON MHOX MODULES
US/HPV_X/014/2012
224
REGISTRED MARK AND IDENTIFICATION PLATE FOR PROPORTIONAL MODULES

MHPXA / MHPXB / MHPXAH / MHPXBH
All the modules are equipped with a Registered mark plate and
a Declaration of conformity, according to 94/4/EC Directive,
reporting all the characteristic features regarding operation and
identification. Since the Registered mark plate provides all
technical information on design and operating features, it must
be kept intact and visible.
In accordance with European Directive
In accordance with the Atex 94/9/CE

Directive
II 2 GD c
T4/T135C
Working section max. operating pressure
P max
HEM
p = 350 bar [5075 psi]
For environments with gas-air and dustair - to be printed
Tech. file Ref.: Reference of the Technical file put down

MHPX/ATX/09 at Notifying Body
T amb

-20 +40 C [-4 +104 F]
-20 +50 C [-4 +122 F]
T fluid
Operating temperature
-20 +40 C [-4 +104 F]
-20 +80 C [-4 +176 F]
P max Valve

Valve = 50 bar [725 psi]
MHPX- =
electrical On/off control, individually
supplied
MHPX__
CODE _
Ordering code (10 ch., to be printed)
O.T. _
Technical order / year serial number

(to be printed)
MHPX-HEM =
electrical On/off control,
assembled with HPV proportional valve
MHPX ON COMPLETE PROPORTIONAL VALVE

WITH OR WITHOUT HSEVX SAFETY VALVE

TFLUID= -20 C +80C
p max HEM = 350 bar
MHPX INDIVIDUALLY SUPPLIED

TFLUID= -20C +80C
II GEx mb II T4
II D Ex mbD 21 T130C TAMB= 20C +50C
TFLUID= -20C +80C
SOLENOIDS MOUNTED ON MHPX MODULES
US/HPV_X/014/2012
225
SAFETY INSTRUCTIONS
Before installation, please carefully read what is illustrated in the instruction manual attached to the electro-hydraulic
modules. All the maintenance operations must be carried out in accordance with what is shown in the manual.
All the installation and maintenance operations must be carried out by qualified personnel.
The modules can be combined with each other in a number that varies up to a maximum of sixteen, in order to monitor
8 HEM elements of HPV distribution.
When modules are individually supplied (not as a complete MHOX-HEM o MHPX-HEM valve), the customer has to
verify the compatibility and suitability for use in the place of installation / use.
The MHOX and MHPX electro-hydraulic modules must be used in environments with low mechanical risk or it is
necessary to ensure the presence of a suitable mechanical protection against a high degree of mechanical risk for the
solenoid valves.
The MHOX, MHPX and MHFOX modules must be installed and maintained in accordance with the system and
maintenance standards in environments classified against the risk of explosion due to the presence of gas, vapours or
combustible powders (e.g. : EN 60079-14, EN 60079-17, EN 61241-14, EN61241-17 or other national
norms/standards).
The solenoid valves must be earthed by means of a suitable anti-loosening and anti-rotation connection placed on the
coil connector; after the connection, check the correct earthing with a continuity meter.
To make the connections to the process, the user must use metallic or anti-static tubes.
The user must provide a temperature monitoring system for the hydraulic fluid (mineral oil, phosphorous esters, waterglycol or water-oil mixtures) in such a way as not to exceed fluid temperature shown in label.
In the case of combustible powders provision must be made for the regular cleaning and removal of layers with suitable
equipment, in order to limit the formation of layers.
For the safety aspects linked to the use of the coils, see the solenoid valve safety instructions; the coils must not be open
when live.
The user must periodically check the level of encrustation, cleanliness, the state of wear and tear and the correction
functioning of the valves, in accordance with the conditions of use and substances.
US/HPV_X/014/2012
226
METHODS OF USE AND MAINTENANCE

USE
Observe the functional limits shown in the technical characteristic section and those indicated in the solenoid safety
instructions if they are restrictive.
The oil used must be a part of the category of oils specified by the manufacturer and its level of contamination must be
kept with the limits indicated.
MAINTENANCE
The user must periodically check, depending on the conditions of use and substances, the presence of encrustations,
cleanliness, the state of wear and tear and the proper functioning of the valves.
If the O-rings are damaged, replace them only with those specifically provided by the manufacturer.
METHODS OF CONVEYING AND STORING
The user must guarantee a correct transport and storage of the module, in order to not compromise the specific
characteristics of the protection way and the good operation
In particular, dont enliven the module raising it through the cable connected to the connector.
US/HPV_X/014/2012
227
CERTIFICATE FROM NOTIFIED BODY FOR MHOX MODULES
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228
CERTIFICATE FROM NOTIFIED BODY FOR MHPX MODULES
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229
HPV 41: MHOX..-HEM MODULES

SINGLE ACTING MHOXA
The MHOXA module is an electro-hydraulic ON/OFF device that allows the primary hydraulic state (HEM) to be
monitored at a distance by means of an electric signal. If this module is chosen, the distribution spool in the HEM element is
moved onto port B by a manual HCM command and onto port A by the side MHOXA module (see picture).
HCM and MHOXA cast iron modules must be used
Power supply
Description
Code
12 VDC
MHOXA
Electro-hydraulic On/Off module ATEX version. for A port, made of cast iron
MHOXA04107157
24 VDC
MHOXA
Electro-hydraulic On/Off module ATEX version for A port, made of cast iron
MHOXA04107158
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SINGLE ACTING MHOXB
The MHOXB module is an electro-hydraulic ON/OFF device that allows the primary hydraulic state (HEM) to be
moved onto port A by a manual HCM command and onto port B by the side MHOXB module (see picture).
HCM, MHOXB and HCF cast iron modules must be used
Power supply
Description
Code
12 VDC
MHOXB
electro-hydraulic On/Off module ATEX verion. for B port, made of cast iron
MHOXB04107159
24 VDC
MHOXB
electro-hydraulic On/Off module ATEX version for B port, made of cast iron
MHOXB04107160
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231

ELECTRO-HYDRAULIC ON/OFF OPERATED
DOUBLE ACTING MHOXA + MHOXB
The MHOXA and MHOXB modules can be coupled in order to activate both modules by means of the remote control. The
operating principle is similar to that of the two separate modules, with the V1 and V2 solenoid valves that, alternatively, can
adjust the pilot pressure on the distribution spool.
HCM, MHOXA and MHOXB cast iron modules must be used
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ELECTRO-HYDRAULIC ON/OFF CONTROL OPERATED AND HYDRAULIC ACTIVATION
SINGLE ACTING MHOXAH
The MHOXAH module is an electro-hydraulic ON/OFF device that allows the primary hydraulic state (HEM) to be
monitored at a distance by means of both an electric signal and hydraulic control.
Especially designed for those applications where the HPV (distributor) proportional valves must be controlled with a double
remote control (electric and hydraulic). The module maintains the same electrical characteristics already described for the
MHOXA / MHOXB modules. The value of the pilot pressure of the hydraulic control (coming from hydraulic
manipulators) must be included between 3.5 bar and 28 bar. The distribution spool is positioned precisely by the hydraulic
pressure generated by the hydraulic manipulator or, alternatively, by the solenoid valve V1 proportionally with an electric
signal generated by the remote control. The solenoid valve and the hydraulic manipulator are fed by an internal line P at a
pressure ranging between 20 and 35 bar, while the discharges are gathered in line T. If this module is chosen, the
distribution spool in the HEM element is moved onto the B port by means of a manual control HCM and onto port A by the
side MHOXAH module (see picture).
HCM and MHOXAH cast iron modules must be used
Power supply
Description
Code
12 VDC
MHOXAH
electro-hydraulic On/Off module ATEX version for A port
12 Vdc with hydraulic command outputs 1/4 BSPP, made of cast iron
MHOXAH4107357
24 VDC
MHOXAH
MHOXAH4107358
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ELECTRO-HYDRAULIC ON/OFF OPERATED AND HYDRAULIC ACTIVATION
SINGLE ACTING MHOXBH
The MHOXBH module is an electro-hydraulic ON/OFF device that allows the primary hydraulic state (HEM) to be
MHOXA / MHOXB modules. The value of the pilot pressure of the hydraulic control (coming from hydraulic
manipulators) must be included between 3.5 bar and 28 bar. The distribution spool is positioned precisely by the hydraulic
pressure generated by the hydraulic manipulator or, alternatively, by the solenoid valve V1 proportionally with an electric
signal generated by the remote control. The solenoid valve and the hydraulic manipulator are fed by an internal line P at a
pressure ranging between 20 and 35 bar, while the discharges are gathered in line T. If this module is chosen, the
distribution spool in the HEM element is moved onto the B port by means of a manual control HCM and onto port B by the
side MHOXBH module (see picture).
HCM, MHOXBH and HCF cast iron modules must be used
Power supply
Description
Code
12 VDC
MHOXBH
electro-hydraulic On/Off module ATEX version for B port
12Vdc with hydraulic command outputs 1/4 BSPP, made of cast iron
MHOXBH4107359
24 VDC
MHOXBH
MHOXBH4107360
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234

DOUBLE ACTING MHOXAH + MHOXBH
The MHOXAH and MHOXBH modules can be coupled in order to activate both modules by means of the remote control.
The operating principle is similar to that of the two separate modules, with the V1 and V2 solenoid valves that,
alternatively, can adjust the pilot pressure on the distribution spool.
HCM, MHOXAH and MHOXBH cast iron modules must be used
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235
HPV 41: MHPX..-HEM MODULES

ELECTRO-HYDRAULIC PROPORTIONAL OPERATED
SINGLE ACTING MHPXA
The MHPXA module is an electro-hydraulic proportional device that allows the primary hydraulic state (HEM) to be
moved onto port B by a manual HCM command and onto port A by the side MHPXA module (see picture).
HCM and MHPXA cast iron modules must be used
Power supply
Description
Code
12 VDC
MHPXA
Electro-hydraulic proportional module ATEX version for A port
12 VDC, made of cast iron
MHPXA04107147
24 VDC
MHPXA
MHPXA04107148
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ELECTRO-HYDRAULIC PROPORIIONAL OPERATED
SINGLE ACTING MHPXB
The MHPXB module is an electro-hydraulic proportional device that allows the primary hydraulic state (HEM) to be
moved onto port A by a manual HCM command and onto port B by the side MHPXB module (see picture).
HCM, MHPXB and HCF cast iron modules must be used
Power supply
Description
Code
12 VDC
MHPXB
Electro-hydraulic proportional module ATEX version for B port,
MHPXB04107149
24 VDC
MHPXB
Electro-hydraulic proportional module ATEX version for B port,
MHPXB04107150
US/HPV_X/014/2012
237

DOUBLE ACTING MHPXA + MHPXB
The MHPXA and MHPXB modules can be coupled in order to activate both modules by means of the remote control. The
HCM, MHPXA and MHPXB cast iron modules must be used
US/HPV_X/014/2012
238

ELECTRO-HYDRAULIC PROPORTIONAL OPERATED AND HYDRAULIC ACTIVATION
SINGLE ACTING MHPXAH
The MHPXAH module is an electro-hydraulic proportional device that allows the primary hydraulic state (HEM) to be
MHPXA / MHPXB modules. The value of the pilot pressure of the hydraulic control (coming from hydraulic manipulators)
must be included between 3.5 bar and 28 bar. The distribution spool is positioned precisely by the hydraulic pressure
generated by the hydraulic manipulator or, alternatively, by the solenoid valve V1 proportionally with an electric signal
generated by the remote control. The solenoid valve and the hydraulic manipulator are fed by an internal line P at a pressure
ranging between 20 and 35 bar, while the discharges are gathered in line T. If this module is chosen, the distribution spool
in the HEM element is moved onto the B port by means of a manual control and onto port A by the side MHPXAH module
(see picture).
HCM and MHPXAH cast iron modules must be used
Power supply
Description
Code
12 VDC
MHPXAH
Electro-hydraulic proportional module ATEX version for A port,
12Vdc with hydraulic command outputs GAS1/4-BSPP,
made of cast iron
MHPXAH4107347
24 VDC
MHPXAH
Electro-hydraulic proportional module ATEX version
for A port, 24Vdc with hydraulic command outputs GAS1/4-BSPP,
made of cast iron
MHPXAH4107348
US/HPV_X/014/2012
239

SINGLE ACTING MHPXBH
The MHPXBH module is an electro-hydraulic proportional device that allows the primary hydraulic state (HEM) to
be monitored at a distance by means of both an electric signal and hydraulic control.
Especially designed for those applications where the HPV (distributor) proportional valves must be controlled with a
double remote control (electric and hydraulic). The module maintains the same electrical characteristics already
described for the MHPXA / MHPXB modules. The value of the pilot pressure of the hydraulic control (coming
from hydraulic manipulators) must be included between 3.5 bar and 28 bar. The distribution spool is positioned
precisely by the hydraulic pressure generated by the hydraulic manipulator or, alternatively, by the solenoid valve
V1 proportionally with an electric signal generated by the remote control. The solenoid valve and the hydraulic
manipulator are fed by an internal line P at a pressure ranging between 20 and 35 bar, while the discharges are
gathered in line T. If this module is chosen, the distribution spool in the HEM element is moved onto the A port by
means of a manual control and onto port B by the side MHPXBH module (see picture).
HCM, MHPXBH and HCF cast iron modules must be used
Power supply
Description
Code
12 VDC
MHPXBH
Electro-hydraulic proportional module ATEX version for B port
12 Vdc with hydraulic command outputs GAS1/4-BSPP
made of cast iron
MHPXBH4107349
24 VDC
MHPXBH
Electro-hydraulic proportional module ATEX version for B port
24 VDC with hydraulic command outputs GAS1/4-BSPP
made of cast iron
MHPXBH4107350
US/HPV_X/014/2012
240

DOUBLE ACTING MHPXAH + MHPXBH
The MHPXAH and MHPXBH modules can be coupled in order to activate both modules by means of the remote control.
HCM, MHPXAH and MHPXBH cast iron modules must be used
US/HPV_X/014/2012
241
HPV 41: HSEVX module electrical LS unloading solenoid valve

HSEVX
In combination with the MHPX and MHOX electro-hydraulic modules another safety solenoid valve, HSEVX, can be inserted in
the inlet sections.
The HSEVX solenoid valve can be configured normally open or normally closed. When deactivated (NO) or active (NC), it
provides the immediate discharging of the signal with the consequent close down of all actuator movements
(venting condition of the entire hydraulic system).
HSEVX solenoid valve can be inserted into those inlet sections that are prearranged with the proper cavity:
for further informations please refer to our Technical Dept.
The conformity certification of the solenoids of HSEVX will be provided separately, according to the ATEX 94/9/EC Directive.
Normally open
Normally close
12 VDC
HSEVX0NA12000
-
24 VDC
HSEVX0NA24000
-
HSEVX module Technical features

Nominal voltage
Min. current
Max. current
Limit power
Ambient temperature
12 VDC
9 6%
700 mA
1850 mA
14.3 W
-20 +50 C [-4 +122F]

FL4G11Y - - 3 x 1.5 mm2 [diameter 0.054]
L = 5000 mm +100 [200 + 4]
100%
Max. 400 bar [5800 psi]
Max 200 bar [2900 psi]
400 bar [5800 psi] at max. flow 7 l/1 [1.8 gal/1]
> 6.5 l/1 [1.7 gal/1]
Connection cable
Duty cycle
Input pressure
Switching pressure
Operating Limits
Flow P T at p =2 bar [29 psi]
Leakage P T
(Oil Temp. 50C [257 F], Input press. 400 bar [5800 psi])
Fluid temperature
Ground connection
Fluids
ATEX marking
US/HPV_X/014/2012
24 VDC
35.8 6%
350 mA
930 mA
14.4 W
< 20 ml/1 [1.22 cubic inch/1]

-20 +80 C [-4 176 F]
Up to 4 mm2 [diameter 0.089]
I
IP67 / IP69K
4J
See page 244
242
HPV 41: MHFOX electrical LSA/B signal unloading module Atex version- code numbers
MHFOX
Normally open
DESCRIPTION
LSA / LSB pilot signal unloading solenoid valve. If the Atex on/off solenoids are not
energized, there is no flow on A/B work ports, while the pressure in the open centre
circuits will be equal to the P T unloading pressure value on the inlet section,
plus the counterpressure acting on T line. In closed centre circuits (under the same
Hydraulic diagram
12 VDC
24 VDC
Active on LSA + LSB

MHFOX04106050
MHFOX
MHFOX04106060
Normally closed
DESCRIPTION
LSA / LSB pilot signal unloading solenoid valve. If the Atex on/off solenoids are
counterpressure acting on T line. In closed centre circuits (under the same operating
conditions) the pressure will be equal to the stand-by pump pressure.
Hydraulic diagram
12 VDC
24 VDC
Active on LSA + LSB

-
US/HPV_X/014/2012
243
Technical features
Nominal voltage
Min. current
Max. current
Limit power
Ambient temperature
Connection cable
Duty cycle
Input pressure
Switching pressure
Operating Limits
Flow P T at p =2 bar [29 psi]
Leakage P T
Fluid temperature
Ground connection
Fluids
24 VDC
12 VDC
9 6%
35.8 6%
700 mA
350 mA
1850 mA
930 mA
14.3 W
14.4 W
-20 +50 C [-4 +122F]
FL4G11Y - - 3 x 1.5 mm2 [diameter 0.054]
L = 5000 mm +100 [200 + 4]
Ved. manuale del Produttore della bobina
Con fusibile - ved. manuale del Produttore della bobina
100%
Max. 400 bar [5800 psi]
> 6.5 l/1 [1.7 gal/1]
< 20 ml/1 [1.22 cubic inch/1]
-20 +80 C [-4 176 F]
Up to 4 mm2 [diameter 0.089]
I
Olio idraulico secondo / Hydraulic oil to DIN 51524.ATFoil
IP67 / IP69K
4J
These modules, fitted on the proportional valve with MHOX modules, are subject to the complete certification of the valve;
in this case the label will refer to the complete valve: MHOX - HEM.
When the modules are individually supplied, a label is attached to the module with the following labelling:
II 2 GD c T4 / T135C Tamb= -20 C +50 C, Tfluid= -20 C +80 C
This labelling is printed on the label of modules, in a visible position.
The final customer, when buying this module individually, is in charge of the assembly and coupling of such component
with others ATEX components of different classes, groups and temperatures.
US/HPV_X/014/2012
244
HPV41 OVERALL DIMENSIONS WITH MHOX../MHPX.. MODULES

No. of
Working
Sections
1
2
3
4
5
6
7
8
9
10
L1
mm
[in]
L2
mm
[in]
180
[7,09]
228
[8,98]
276
[10,87
]
324
[12,76
]
372
[14,65
]
420
[16,54
]
468
[18,43
]
516
[20,31
]
564
[22,2]
612
[24,09
]
200
[7,87]
248
[9,76]
296
[11,65
]
344
[13,54
]
392
[15,43
]
440
[17,32
]
488
[19,21
]
536
[21,1]
584
[22,99
]
632
[24,88
]
FIXING INSTRUCTIONS
The distributor must be fixed by means of the slots in the feet.
Brevini Fluid Power SpA declines all responsibility in the case of malfunctioning or oil leakage caused by the wrong
US/HPV_X/014/2012
245
HPV41 HYDRAULIC DIAGRAM WITH MHOXAH- MHOXBH MODULES
US/HPV_X/014/2012
246
HPV41 OVERALL DIMENSIONS WITH HFLS AND MHOX../MHPX.. MODULES

N.
Working
Sections
2
3
4
5
6
7
8
9
10
L1
mm
[in]
L2
mm
[in]
270
[10.63]
318
[12.52]
366
[14.41]
414
[16.30]
462
[18.19]
510
[20.08]
558
[21.97]
606
[23.86]
654
[25.75]
290
[11.42]
338
[13.31]
386
[15.20]
434
[17.09]
482
[18.98]
530
[20.87]
578
[22.76]
626
[24.65]
674
[26.54]
FIXING INSTRUCTIONS
The distributor must be fixed by means of the slots (J) in the feet and by means of the two holes M8-6H (K) in the mid inlet
section HFLS (I). Brevini Fluid Power SpA declines all responsibility in the case of malfunctioning or oil leaks caused by
wrong fixing of the distributor.
US/HPV_X/014/2012
247
HPV41 OVERALL DIMENSIONS WITH HPFS AND MHOX../MHPX.. MODULES

N.
Working
Sections
2
3
4
5
6
7
8
9
10
L1
mm
[in]
L2
mm
[in]
328
[12.91]
376
[14.80]
424
[16.69]
472
[18.58]
520
[20.47]
569
[22.40]
616
[24.25]
664
[26.14]
712
[28.03]
348
[13.70]
396
[15.59]
444
[17.48]
492
[19.37]
540
[21.26]
588
[23.15]
636
[25.04]
684
[26.93]
732
[28.82]
FIXING INSTRUCTIONS
The distributor must be fixed by means of the slots (J) in the feet and by means of the two holes M8-6H (K) in the mid end
section HSC (C). Brevini Fluid Power SpA declines all responsibility in the case of malfunctioning or oil leaks caused by
wrong fixing of the distributor.
US/HPV_X/014/2012
248

SINGLE ACTING MHOXA
The MHOXA module is an electro-hydraulic ON/OFF device that allows the primary hydraulic state (HEM) to be
monitored at a distance by means of an electric signal. If this module is chosen, the distribution spool in the HEM
element is moved onto port B by a manual HCM command and onto port A by the side MHOXA module (see
picture).
HCM and MHOXA cast iron modules must be used
Power supply
Description
Code
12 VDC
MHOXA
Electro-hydraulic On/Off module ATEX verion. for A port
made of cast iron
MHOXA07707192
24 VDC
MHOXA
Electro-hydraulic On/Off module ATEX version for A port
made of cast iron
MHOXA07707193
US/HPV_X/014/2012
249

SINGLE ACTING MHOXB
The MHOXB module is an electro-hydraulic ON/OFF device that allows the primary hydraulic state (HEM) to be
element is moved onto port A by a manual HCM command and onto port B by the side MHOXB module (see
picture).
HCM, MHOXB and HCF cast iron modules must be used
Power supply
Description
Code
12 VDC
MHOXB
electro-hydraulic On/Off module ATEX verion. for B port,
made of cast iron
MHOXB07707194
24 VDC
MHOXB
electro-hydraulic On/Off module ATEX version for B port,
made of cast iron
MHOXB07707195
US/HPV_X/014/2012
250

DOUBLE ACTING MHOXA + MHOXB
The MHOXA and MHOXB modules can be coupled in order to activate both modules by means of the remote
control. The operating principle is similar to that of the two separate modules, with the V1 and V2 solenoid valves
that, alternatively, can adjust the pilot pressure on the distribution spool.
HCM, MHOXA and MHOXB cast iron modules must be used
US/HPV_X/014/2012
251

ELECTRO-HYDRAULIC ON/OFF CONTROL OPERATED AND HYDRAULIC ACTIVATION
SINGLE ACTING MHOXAH
double remote control (electric and hydraulic).
The module maintains the same electrical characteristics already described for the MHOXA / MHOXB modules.
The value of the pilot pressure of the hydraulic control (coming from hydraulic manipulators) must be included
between 3.5 and 28 bar [51 406 psi].
The distribution spool is positioned precisely by the hydraulic pressure generated by the hydraulic manipulator or,
alternatively, by the solenoid valve V1 proportionally with an electric signal generated by the remote control.
The solenoid valve and the hydraulic manipulator are fed by an internal line P at a pressure ranging
between 20 and 35 bar [290 508 psi], while the discharges are gathered in line T. If this module is chosen, the
distribution spool in the HEM element is moved onto the B port by means of a manual control HCM and onto port A
by the side MHOXAH module (see picture).
Power supply
Description
Code
12 Vdc
MHOXAH
MHOXAH7707392
24 Vdc
MHOXAH
MHOXAH7707393
US/HPV_X/014/2012
252

SINGLE ACTING MHOXBH
double remote control (electric and hydraulic).
The module maintains the same electrical characteristics already described for the MHOXA / MHOXB modules.
The value of the pilot pressure of the hydraulic control (coming from hydraulic manipulators) must be included
between 3.5 and 28 bar [51 406 psi].
The solenoid valve and the hydraulic manipulator are fed by an internal line P at a pressure ranging
between 20 and 35 bar [290 508 psi], while the discharges are gathered in line T. If this module is chosen, the
distribution spool in the HEM element is moved onto the B port by means of a manual control HCM and onto port A
by the side MHOXAH module (see picture).
Power supply
Description
Code
12 Vdc
MHOXBH
MHOXBH7707394
24 Vdc
MHOXBH
MHOXBH7707395
US/HPV_X/014/2012
253

DOUBLE ACTING MHOXAH + MHOXBH
The MHOXAH and MHOXBH modules can be coupled in order to activate both modules by means of the remote
control. The operating principle is similar to that of the two separate modules, with the V1 and V2 solenoid valves
that, alternatively, can adjust the pilot pressure on the distribution spool.
HCM, MHOXAH and MHOXBH cast iron modules must be used
US/HPV_X/014/2012
254

SINGLE ACTING MHPXA
The MHPXA module is an electro-hydraulic proportional device that allows the primary hydraulic state (HEM) to be
moved onto port B by a manual HCM command and onto A port by the side MHPXA module (see picture).
HCM and MHPXA cast iron modules must be used
Power supply
Description
Code
12 Vdc
MHPXA
MHPXA07707182
24 Vdc
MHPXA
MHPXA07707183
US/HPV_X/014/2012
255

ELECTRO-HYDRAULIC PROPORIIONAL OPERATED
SINGLE ACTING MHPXB
The MHPXB module is an electro-hydraulic proportional device that allows the primary hydraulic state (HEM) to be
element is moved onto port A by a manual HCM command and onto port B by the side MHPXB module (see
picture).
HCM, MHPXB and HCF cast iron modules must be used
Power supply
Description
Code
12 Vdc
MHPXB
electro-hydraulic proportional module ATEX version
for B port, 12 VDC, made of cast iron
MHPXB07707184
24 Vdc
MHPXB
for B port, 24 VDC, made of cast iron
MHPXB07707185
US/HPV_X/014/2012
256

DOUBLE ACTING MHPXA + MHPXB
The MHPXA and MHPXB modules can be coupled in order to activate both modules by means of the remote control. The
HCM, MHPXA and MHPXB cast iron modules must be used
US/HPV_X/014/2012
257

SINGLE ACTING MHPXAH
The MHPXAH module is an electro-hydraulic proportional device that allows the primary hydraulic state (HEM) to be
remote control (electric and hydraulic).
The module maintains the same electrical characteristics already described for the MHPXA / MHPXB modules. The value
of the pilot pressure of the hydraulic control (coming from hydraulic manipulators) must be included between 3.5 and 28
bar [51 406 psi].
The solenoid valve and the hydraulic manipulator are fed by an internal line P at a pressure ranging between 20 and 35 bar
[290 508 psi], while the discharges are gathered in line T. If this module is chosen, the distribution spool in the HEM
element is moved onto the B port by means of a manual control and onto port A by the side MHPXAH module (see
picture).
HCM and MHPXAH cast iron modules must be used
Power supply
Description
Code
12 Vdc
MHPXAH
for A port, 12Vdc with hydraulic command outputs 1/4 BSPP, made
of cast iron
MHPXAH7707382
24 Vdc
MHPXAH
for A port, 24Vdc with hydraulic command outputs 1/4 BSPP, made
of cast iron
MHPXAH7707383
US/HPV_X/014/2012
258

MHPXBH SINGLE ACTING
The MHPXBH module is an electro-hydraulic proportional device that allows the primary hydraulic state (HEM) to be
remote control (electric and hydraulic).
The module maintains the same electrical characteristics already described for the MHPXA / MHPXB modules. The value
of the pilot pressure of the hydraulic control (coming from hydraulic manipulators) must be included between
3.5 and 28 bar [51 406 psi].
The solenoid valve and the hydraulic manipulator are fed by an internal line P at a pressure ranging between
20 and 35 bar [290 508 psi], while the discharges are gathered in line T. If this module is chosen, the distribution spool in
the HEM element is moved onto the A port by means of a manual control and onto port B by the side MHPXBH module
(see picture).
HCM, MHPXBH and HCF cast iron modules must be used
Power supply
Description
Code
12 Vdc
MHPXBH
electro-hydraulic proportional module ATEX version for B port
MHPXBH7707384
24 Vdc
MHPXBH
electro-hydraulic proportional module ATEX version for B port
24 VDC with hydraulic command outputs 1/4 BSPP, made of cast iron
MHPXBH7707385
US/HPV_X/014/2012
259

MHPXAH + MHPXBH DOUBLE ACTING
The MHPXAH and MHPXBH modules can be coupled in order to activate both modules by means of the remote control.
HCM, MHPXAH and MHPXBH cast iron modules must be used
US/HPV_X/014/2012
260
HPV 77: HSEVX module electrical LS unloading - pump unloading solenoid valve
HSEVX
In combination with the MHPX and MHOX electro-hydraulic modules another safety solenoid valve, HSEVX, can be inserted in
the inlet sections.
The HSEVX solenoid valve can be configured normally open or normally closed. When deactivated (NO) or active (NC), it
provides the immediate discharging of the signal with the consequent close down of all actuator movements
(venting condition of the entire hydraulic system).
HSEVX solenoid valve can be inserted into those inlet sections that are prearranged with the proper cavity: in this case it becomes
the second pilot stage of HSER to get pump unloading function: for further informations please refer to our Technical Dept.
The conformity certification of the solenoids of HSEVX will be provided separately, according to the ATEX 94/9/EC Directive.
Normally open
Normally close
12 VDC
24 VDC
HSEVX0NA12000
-
HSEVX0NA24000
-
Technical features
Nominal voltage
Min. current
Max. current
Limit power
Ambient temperature
Connection cable
Duty cycle
Input pressure
Switching pressure
Operating Limits
Flow P T at p =2 bar
Leakage P T
Fluid temperature
Ground connection
Fluids
ATEX marking
US/HPV_X/014/2012
261
12 VDC
24 VDC
9 6%
35.8 6%
700 mA
350 mA
1850 mA
930 mA
14.3 W
14.4 W
-20 +50 C [-4 +122 F]
FL4G11Y - 3 x 1.5 mm2 [0.002325 in2]
L=5000 mm [196.85 in] +100
100%
Max. 400 bar [5800 psi]
> 6.5 l/1 [1.7 gal/1]
< 20 ml/1 [1.22 cubic inch/1]
-20 +80 C [-4 176 F]
Up to 4 mm2 [ 0.089]
I
IP67 / IP69K
4J
See page 263
HPV 77: MHFOX electrical LSA/B signal unloading module Atex version- code numbers
MHFOX
Normally open
DESCRIPTION
LSA / LSB pilot signal unloading solenoid valve. If the Atex on/off solenoids
are not energized, there is no flow on A/B work ports, while the pressure in the
open centre circuits will be equal to the P T unloading pressure value on the
inlet section, plus the counterpressure acting on T line. In closed centre circuits
(under the same operating conditions) the pressure will be equal to the stand-by
pump pressure
Hydraulic diagram
12 VDC
24 VDC
Active on LSA + LSB

MHFOX07706225
MHFOX
MHFOX07706230
Normally closed
DESCRIPTION
LSA / LSB pilot signal unloading solenoid valve. If the Atex on/off solenoids
are energized, there is no flow on A/B work ports, while the pressure in the
open will be equal to the P T unloading pressure value on the inlet section,
plus the counterpressure acting on T line. In closed centre circuits (under the
same operating conditions) the pressure will be equal to the stand-by pump
pressure.
Hydraulic diagram
12 VDC
24 VDC
Active on LSA + LSB

-
US/HPV_X/014/2012
262
Technical features
Nominal voltage
Min. current
Max. current
Limit power
Ambient temperature
Connection cable
Duty cycle
Input pressure
Switching pressure
Operating Limits
Flow P T at p =2 bar
Leakage P T
Fluid temperature
Ground connection
Fluids
12 VDC
24 VDC
9 6%
35.8 6%
700 mA
350 mA
1850 mA
930 mA
14.3 W
14.4 W
-20 +50 C [-4 +122 F]
FL4G11Y - 3 x 1.5 mm2 [0.002325 in2]
L=5000 mm [196.85 in] +100
100%
Max. 400 bar [5800 psi]
> 6.5 l/1 [1.7 gal/1]
< 20 ml/1 [1.22 cubic inch/1]
-20 +80 C [-4 176 F]
Up to 4 mm2 [ 0.089]
I
IP67 / IP69K
4J
These modules, fitted on the proportional valve with MHOX modules, are subject to the complete certification of the valve;
in this case the label will refer to the complete valve: MHOX - HEM.
When the modules are individually supplied, a label is attached to the module with the following labelling:
II 2 GD c T4 / T135C Tamb= -20 C +50 C, Tfluid= -20 C +80 C
This labelling is printed on the label of modules, in a visible position.
The final customer, when buying this module individually, is in charge of the assembly and coupling of such component
with others ATEX components of different classes, groups and temperatures.
US/HPV_X/014/2012
263
HPV77 OVERALL DIMENSIONS WITH MHOX../MHPX.. MODULES
L1
L2
Working
Sections
mm
[in]
mm
[in]
332
[13.07]
388
[15.28]
444
[17.48]
500
[19.69]
556
[21.89]
612
[24.09]
668
[26.30]
350
[13.78]
406
[15.98]
462
[18.19]
518
[20.39]
574
[22.60]
630
[24.80]
686
[27.01]
2
3
4
5
6
7
8
FIXING INSTRUCTIONS
The distributor must be fixed by means of the slots in the feet. Brevini Fluid Power SpA declines all responsibility in the
case of malfunctioning or oil leakage caused by the wrong fixing of the distributor.
US/HPV_X/014/2012
264
HPV77 HYDRAULIC DIAGRAM WITH MHOXAH- MHOXBH MODULES
US/HPV_X/014/2012
265
4
5
6
7
mm
[in]
369
[14.53]
425
[16.73]
481
[18.94]
537
[21.14]
593
[23.35]
649
[25.55]
705
[27.76]
387
[15.24]
443
[17.44]
499
[19.65]
555
[21.85]
611
[24.06]
667
[26.26]
723
[28.46]
max 83 mm [3.27 in]
151 mm [5.94 in]
60 mm [2.36 in]
max 294 mm [11.57 in]

351 mm [13.82 in]
39 mm 39 mm
[1.54 in] [1.54 in]
56 mm
[2.20 in]
56 mm
[2.20 in]
116 mm [4.57 in]
120 mm [4.72 in]
116 mm [4.57 in]
56 mm
[2.20 in]
56 mm
[2.20 in]
mm
[in]
181 mm [7.13 in] MHPXA
L2
24 mm [0.94 in]
L1
~207 mm [8.15 in]
N
Working
Sections
205 mm [8.07 in] MHPXAH
HPV77 OVERALL DIMENSIONS WITH HFLS AND MHOX../MHPX.. MODULES
FIXING INSTRUCTIONS
mid inlet section HFLS (I). Brevini Fluid Power SpA declines all responsibility in the case of malfunctioning or oil
leaks caused by wrong fixing of the distributor.
US/HPV_X/014/2012
266
HPV77 OVERALL DIMENSIONS + HFLS + HPV41 AND MHOX../MHPX.. MODULES
4
5
6
7
484
[19.06]
540
[21.26]
596
[23.46]
652
[25.67]
708
[27.87]
764
[30.08]
820
[32.38]
532
[20.94]
588
[23.15]
644
[25.35]
700
[27.56]
756
[29.76]
812
[31.97]
868
[34.17]
580
[22.83]
636
[25.04]
692
[27.24]
748
[29.45]
804
[31.65]
860
[33.86]
916
[36.06]
7
628
[24.72]
684
[26.93]
740
[29.13]
796
[31.34]
852
[33.54]
908
[35.75]
964
[37.95]
L1 =L2-18 mm [0.71 in]
436
[17.17]
492
[19.37]
548
[21.57]
604
[23.78]
660
[25.98]
716
[28.19]
772
[30.39]
max 83 mm [3.27 in]
151 mm [5.94 in]
388
[15.28]
444
[17.48]
500
[19.69]
556
[21.84]
612
[24.09]
668
[26.30]
724
[28.50]
24 mm [0.94 in]
HPV77 N ELEMENTS - mm[in]
340
[13.39]
396
[15.59]
452
[17.80]
508
[20.00]
564
[22.20]
620
[24.41]
676
[26.61]
HPV77 N ELEMENTS mm[in]

2
3
4
5
6
~207 mm [8.15 in]
L2
60 mm [2.36 in]
294 mm [11.57 in]

~351 mm [13.82 in]
48 mm
[1.89 in]
39 mm
[1.54 in]
56 mm
[2.20 in]
36.5 mm 39 mm
[1.44 in] [1.54 in]
56 mm
[2.20 in]
120 mm [4.72 in]
116 mm [4.57 in]
108 mm [4.25 in]
48 mm
[1.89 in]
60 mm [2.36 in]
68 mm [2.68 in]
FIXING INSTRUCTIONS
The distributor must be fixed by means of the slots (J) in the feet and by means of the two holes M10-6H (K) in the mid
inlet section HFLS (I). Brevini Fluid Power SpA declines all responsibility in the case of malfunctioning or oil leaks caused
by wrong fixing of the distributor.
US/HPV_X/014/2012
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HPV77 OVERALL DIMENSIONS WITH HPFS AND MHOX../MHPX.. MODULES

N
Working
sections
2
3
4
5
6
7
8
L1
mm
[in]
L2
mm
[in]
369
[14.53]
425
[16.73]
481
[18.94]
537
[21.14]
593
[23.35]
649
[25.55]
705
[27.76]
387
[15.24]
443
[17.44]
499
[19.65]
555
[21.85]
611
[24.06]
667
[26.26]
723
[28.46]
FIXING INSTRUCTIONS
mid end section HPFS (C). Brevini Fluid Power SpA declines all responsibility in the case of malfunctioning or oil
leaks caused by wrong fixing of the distributor.
US/HPV_X/014/2012
268
OVERALL DIMENSIONS FOR HPV77 + HFLS + HPV77 AND MHOX../MHPX.. MODULES
315
[12.4]
363
[14.29]
411
[16.18]
459
[18.07]
507
[19.96]
555
[21.85]
603
[23.74]
371
[14.61]
419
[16.50]
467
[18.39]
515
[20.28]
563
[22.17]
611
[24.06]
659
[25.94]
427
[16.81]
475
[18.70]
523
[20.59]
571
[22.48]
619
[24.37]
667
[26.26]
715
[28.15]
483
[19.02]
531
[20.91]
579
[22.80]
627
[24.69]
675
[26.57]
723
[28.46]
771
[30.35]
539
[21.22]
587
[23.11]
635
[25.00]
683
[26.89]
731
[28.78]
779
[30.67]
827
[32.56]
595
[23.43]
643
[25.31]
691
[27.20]
739
[29.09]
787
[30.98]
835
[32.87]
883
[34.76]
651
[25.63]
699
[27.52]
747
[29.41]
795
[31.30]
843
[33.19]
891
[35.08]
939
[36.97]
L1 =L2-18 mm [0.71 in]
max 83 mm [3.27 in]
151 mm [5.94 in]
60 mm [2.36 in]
max 294 mm [11.57 in]

351 mm [13.82 in]
5 mm
[0.197 in]
~24 mm [0.94 in]
~207 mm [8.15 in]
HPV77N ELEMENTS mm [in]
HPV77 N ELEMENTS mm [in]
L2
60 mm [2.36 in]
48 mm
[1.89 in]
68 mm [2.68 in]
56 mm
[2.20 in]
50 mm
[1.97 in]
41.5 mm [1.63 in]
81 mm [3.19 in]
73 mm [2.87 in]
8.5 mm [0.335 in]
10.5 mm [0.413 in]

68 mm [2.68 in]
FIXING INSTRUCTIONS
The distributor must be fixed by means of the slots (J) in the feet and by means of the two holes M10-6H (K) in the HSIF
interface (I). Brevini Fluid Power SpA declines all responsibility in the case of malfunctioning or oil leaks caused by wrong
US/HPV_X/014/2012
269
US/HPV_X/014/2012
271
The MHOFX, MHPODX, MHPEDX and MHPEPX electro-hydraulic modules have been designed and produced in
conformity with the ATEX 94/9/EC directive group II, category 2 GD for use in zones 1 and 21 classified by the presence
of gas (G) and combustible powders (D).
The MHOFX, MHPODX, MHPEDX and MHPEPX series modules comply with European standards: EN 60079-0, EN
60079-18, EN 60079-31, EN 1127-1, EN 13463-1, EN 13463-5
MHOFX, MHPODX, MHPEDX and MHPEPX series electro-hydraulic valves are manufactured in versions with electric
control and can be sold individually or assembled as a complete proportional valve HPV41 or HPV77.
MHOFX, MHPODX, MHPEDX and MHPEPX electrohydraulic proportional modules can be fitted to other
electrohydraulic modules, Atex certified, previously described
You, however, always must consider that the valve will have a labelling pertaining to a less precautionary temperature class.
US/HPV_X/014/2012
272
REGISTERED MARK AND IDENTIFICATION PLATE FOR MODULES
All the modules are equipped with a Registered mark

plate and a Declaration of conformity, according to
94/4/EC Directive, reporting all the characteristic
features regarding operation and identification. Since
the Registered mark plate provides all technical
information on design and operating features, it must
be kept intact and visible.
In accordance with the European Directive
In accordance with the Atex 94/9/EC Directive
CODE _
O.T.Serial Nr _
DNV-MUNO 10 ATEX 4798
II 2 GD Ex mb IIC T4 Ex mb tb
IIIC T135C IP 67 X
P max Valve
50 bar
T amb = -35C +60C
T fluid = -20C +80C
Fluid Operating temperature
0496
US/HPV_X/014/2012
Ordering code (13 ch.)
Technical order / Year Serial number
Reference of the Technical file put down at Notifying Body
Marking for environments with gas and dust
Notifying Body for Atex Quality system (DNV)
273
ELECTRO-HYDRAULIC MODULES FOR HPV41
SAFETY INSTRUCTIONS
Before installation, carefully read what is illustrated in the instruction manual attached to the electro-hydraulic modules. All
the maintenance operations must be carried out in accordance with what is shown in the manual.
All the installation and maintenance operations must be carried out by qualified personnel.
The MHOFX, MHPODX, MHPEDX and MHPEPX electro-hydraulic modules must be used in environments with low
mechanical risk or it is necessary to ensure the presence of a suitable mechanical protection against a high degree of
mechanical risk for the solenoid valves.
Modules can be combined, in a variable number, to control HEM working sections of HPV. When modules are individually
sold the user must verify the compatibility and the suitability to use in installation/use zone.
The MHOFX, MHPODX, MHPEDX and MHPEPX modules must be installed and maintained in accordance with the
system and maintenance standards in environments classified against the risk of explosion due to the presence of gas,
vapours or combustible powders (e.g. : EN 60079-0, EN 60079-18, EN 60079-31, EN 1127-1, EN 13463-1, EN 13463-5 or
other national norms/standards).
To make the connections to the process, the user must use metallic (no more than 7.5% Magnesium in weight) or anti-static
tubes.
The user must provide a temperature monitoring system for the hydraulic fluid (mineral oil, phosphorous esters, waterglycol or water-oil mixtures) in such a way as not to exceed the temperature shown in label.
The user must periodically check the level of encrustation, cleanliness, the state of wear and tear and the correction
functioning of the valves, in accordance with the conditions of use and substances.
Installation, testing and maintenance operations must be performed by skilled personnel using adequate equipment and
suitable individual protection devices.
The modules fully comply with safety rules and health standards according to EN 60079-0, EN 60079-18, EN 60079-31,
EN 1127-1, EN 13463-1, EN 13463-5 and EN 13980 standards.
Instructions for special Atex protection:

Once the module has been fitted to the finished valve, it must be connected to an external fuse (fitted in a safe area) by
means of the cable leads.
For the module MHOFX 12V a rapid 1.5 A fuse and a 1A self-resetting fuse to be connected in series to the former;
For the MHOFX 24V module a rapid 1 A fuse and a 0.8A self-resetting fuse to be connected in series to the former;
for MHPODX-MHPEDX-MHPEPX 12V rapid fuse 0.5 A;
for MHPODX-MHPEDX-MHPEPX 24V rapid fuse 0.25 A.
The user must fit these fuses on the module power line.
The supply system must be 1st fault tolerant.
US/HPV_X/014/2012
274
METHODS OF USE AND MAINTENANCE

USE
Observe the functional limits shown in the technical characteristic section and those indicated in the solenoid safety
instructions if they are restrictive.
The oil used must be a part of the category of oils specified by the manufacturer and its level of contamination must be
kept with the limits indicated.
MAINTENANCE
The user must periodically check, depending on the conditions of use and substances, the presence of encrustations,
cleanliness, the state of wear and tear and the proper functioning of the valves.
If the O-rings are damaged, replace them only with those specifically provided by the manufacturer.
METHODS OF CONVEYING AND STORING

The user must guarantee a correct transport and storage of module not to compromise the specific characteristics of the
protection way and the good operation.
In particular, not to enliven the module raising it through the cable connected to the connector.
US/HPV_X/014/2012
275
EC-TYPE EXAMINATION CERTIFICATE
US/HPV_X/014/2012
276
EC-TYPE EXAMINATION CERTIFICATE - SUPPLEMENT
US/HPV_X/014/2012
277
PRODUCTION QUALITY ASSURANCE
US/HPV_X/014/2012
278
HPV 41 modules MHOFX electrohydraulic on-off module code numbers
DESCRIPTION
12 VDC
24 VDC
The MHOFX electrohydraulic module moves the spool in relation to

an electric signal generated by the joystick or by a switch. The
hydraulic pressure generated by the on-off solenoid valves forces the
spool not to stop in any intermediate position between the neutral
position and the maximum stroke.
MHOFX04107027
MHOFX04107028
Rated voltage
Current consumption
Heat insulation
Operating intermittence
Reaction time
Connettore / connector
Connection cable
12 VDC
11 15 V
9.2
1300 mA

24 VDC
21 28 V
34.8
670 mA
16 W
Class H (180 C) [356F]
ED 100%
130 ms
110 ms
Screened cable, in compliance with CEI EN 60079-14, IEC60332-1 standards and

oil/flame resistant
4G1- 4 x 1 mm2 [0.0015 in2] - L = 5 m [1.5 ft]
US/HPV_X/014/2012
IP 67
279
Power connections
HPV 41 MHOFX module wiring diagram

For the wiring diagram of module please refer to standard MHOF module - see page 69
Installation of the proportional valve must be done following a correct sequence in order to avoid any
subsequent plant malfunctions.In particular, in the case of power connections longer than 5 m (length of
supplied cable) it is best to recreate the 5-wires connection as indicated in the examples shown in the
standard product catalogue.
Instructions for special Atex protection: Once the module has been fitted to the finished valve, it must be
connected to an external fuse (fitted in a safe area) by means of the cable leads.
Please see Instruction Manual, supplied with Atex module.
All wirings with fuse, switches, power supplies and electrical equipments must be realized in safe areas.
US/HPV_X/014/2012
280
MHOFX module Overall dimensions
5.5 mm [0.217 in]
118 mm [4.65 in]
US/HPV_X/014/2012
281
85.5 mm [3.37 in]
54 mm [2.13 in]
108 mm [4.25 in]
148 mm [5.83 in]
15 mm [0.59 in]
5 m [196.85 in]
36 mm
[1.42 in]
HPV 41 modules MHPODX electrohydraulic proportional module code numbers
DESCRIPTION
MHPODX is a new open loop electrohydraulic activation unit, whose design is based on digital technology.
Designed with the future in mind, MHPODX can handle much larger amounts of information than the older analogue one
and has been specially developed to meet the harsh operating requirements of todays mobile machine market.
MHPODX electrical open loop proportional actuation operates the main spools shift according to an electrical signal
coming from a remote control unit, and is recommended where a simple proportional control is required, and where
hysteresis and reaction time are not critical.
MHPODX does not have the inductive position transceiver (LVDT) and any electronic circuit for faults monitoring. This
MHPODX is defined by:
- Simple built-up
US/HPV_X/014/2012
282
MHPODX - TECHNICAL DATA

Rated voltage
A
12 VDC
11 15 V
Range
Max. ripple
Neutral position
Control range
24 VDC
20 30 V
5%
0.5 x UDC
0.5 mA
1 mA

12 k
0 10 VDC

B
Neutral position
Control range
5 VDC
0.25 x 10 VDC to 0.75 x 10 VDC
0.5 mA

20 k
0 20 mA
Neutral position
10 mA
Control range
0.25 x 20 mA to 0.75 x 20 mA
0.5 k
Current supply
520 mA
260 mA
36 mA
46 mA
Power consumption
6W
Heat insulation
Class H (180 C) [356F]
110 140 ms
70 90 ms
130 170 ms
70 90 ms
Connector
Screened cable, in compliance with CEI EN 60079-14, IEC60332-1 standards
Connection cable
and oil/flame resistant
4G1- 4 x 1 mm2 [0.0015 in2] - L = 5 m [1.5 ft]
IP 67
C
Codici di ordinazione / Code numbers

12 VDC
24 VDC
0.5 x UDC
MHPODX4108077
MHPODX4108075
0 10 VDC
MHPODX4108082
MHPODX4108084
0 20 mA
MHPODX4108086
MHPODX4108088
US/HPV_X/014/2012
283
Power connections
HPV 41 MHPODX module wiring diagram

For the wiring diagram of module please refer to standard MHPOD module - see pages 72, 73
US/HPV_X/014/2012
284
MHPODX module Overall dimensions
5.5 mm [0.217 in]
118 mm [4.65 in]
US/HPV_X/014/2012
285
15 mm [0.59 in]
85.5 mm [3.37 in]
54 mm [2.13 in]
147 mm [5.79 in]
183 mm [7.2 in]
5 m [196.85 in]
36 mm
[1.42 in]
HPV 41 modules MHPEDX electrohydraulic proportional module code numbers
DESCRIPTION
MHPEDX is a new closed loop electrohydraulic activation unit, whose design is based on digital technology.
Designed with the future in mind, MHPEDX can handle much larger amounts of information than the older analogue one
MHPEDX electrical closed loop proportional actuation operates safely and precisely the main spools shift according to an
event of uncontrolled spool positioning, the feed-back signal will detect it as an error and it will fast react operator
MHPEDX is defined by:

Low hysteresis
Short reaction time
US/HPV_X/014/2012
286
MHPEDX TECHNICAL DATA

Rated voltage
Supply voltage
12 VDC
11 15 V
Range
Max. ripple
Neutral position
Control range
24 VDC
20 30 V
5%
0.5 x UDC
0.5 mA
1 mA
12 k

0 10 VDC
Neutral position
Control range
5 VDC
0.25 x 10 VDC 0.75 x 10 VDC
0.5 mA
20 k

0 20 mA
Neutral position
10 mA
C
Control range
0.25 x 20 mA 0.75 x 20 mA
0.5 k
520 mA
260 mA
36 mA
46 mA
Power consumption
6W
Heat insulation
Class H (180 C) [356F]
50 mA
550 ms
110 140 ms
70 90 ms
130 170 ms
70 90 ms
Connector
Standard according to DIN 43650 / ISO 4400
Connection cable
4G1- 4 x 1 mm2 [0.0015 in2] - L = 5 m [1.5 ft]
IP 67
Code numbers
Active version
Passive version
12 VDC
24 VDC
12 VDC
24 VDC
0.5 x UDC
MHPEDX4108011
MHPEDX4108010
MHPEDX4108009
MHPEDX4108007
0 10 VDC
MHPEDX4108018
MHPEDX4108020
MHPEDX4108022
MHPEDX4108024
0 20 mA
MHPEDX4108026
MHPEDX4108028
MHPEDX4108030
MHPEDX4108032
US/HPV_X/014/2012
287
Power connections
HPV 41 MHPEDX module wiring diagram

For the wiring diagram of module please refer to standard MHPED module see pages 76 85
US/HPV_X/014/2012
288
MHPEDX module Overall dimensions
15 mm [0.59 in]
5.5 mm [0.217 in]
118 mm [4.65 in]
US/HPV_X/014/2012
289
85.5 mm [3.37 in]
54 mm [2.13 in]
147 mm [5.79 in]
183 mm [7.2 in]
5 m [196.85 in]
36 mm
[1.42 in]
HPV 41 modules MHPEPX electrohydraulic proportional module
DESCRIPTION
MHPEPX closed loop electrohydraulic proportional activation unit is the most advanced version of the closed loop control
modules.
MHPEPX is defined by:
Low hysteresis;
This is just an example, as the use of MHPEPX is also destined for more demanding surroundings, that is solutions using
for the MHPEDX module.
US/HPV_X/014/2012
290
HPV 41 modules MHPEPX electrohydraulic proportional module technical data and code numbers
Rated voltage
Supply voltage
A
24 VDC
20 30 V
12 VDC
11 15 V
Range
Max. ripple
Neutral position
Control range
5%
0.5 x UDC
0.5 mA
1 mA

12 k
0 10 VDC

B
Neutral position
Control range
5 VDC
0.25 x 10 VDC to 0.75 x 10 VDC
0.5 mA

20 k
0 20 mA
Neutral position
10 mA
Control range
0.25 x 20 mA to 0.75 x 20 mA
0.5 k
520 mA
260 mA
36 mA
46 mA
Power consumption
6W
Heat insulation
Class H (180 C) [356F]
50 mA
550 ms
50 mA
110 140 ms
70 90 ms
130 170 ms
70 90 ms
Connectors
Spool direction indicator output According to DIN 40050
Main connector cable
4G1- 4 x 1 mm2 [0.0015 in2] - L = 5 m [1.5 ft]
Secondary connector cable
4G0.34 - 4 x 0.34 mm2 [0.00017 in2] - L = 5 m [1.5 ft]
IP 67
C
US/HPV_X/014/2012
291
Code numbers
Active version
Passive version
12 VDC
24 VDC
12 VDC
24 VDC
0.5 x UDC
MHPEPX4108048
MHPEPX4108047
MHPEPX4108046
MHPEPX4108045
0 10 VDC
MHPEPX4108058
MHPEPX4108060
MHPEPX4108054
MHPEPX4108056
0 20 mA
MHPEPX4108066
MHPEPX4108068
MHPEPX4108062
MHPEPX4108064
Power connections, main connector
Power connections, secondary connector
US/HPV_X/014/2012
292
HPV 41 MHPEPX module wiring diagram
For the wiring diagram of module please refer to standard MHPEP module see pages 88 92
US/HPV_X/014/2012
293
MHPEPX module Overall dimensions

5 m [196.85 in]
294
15 mm
[0.59 in]
85.5 mm [3.37 in]
36 mm
[1.42 in]
7.5 mm
[0.03 in]
5.5 mm
[0.217 in]
118 mm [4.65 in]
US/HPV_X/014/2012
39 mm [1.54 in]
170 mm [6.69 in]
183 mm [7.2 in]
5 m [196.85 in]
HPV41 modules combined with HEM working section
MHOFX module
MHPODX-MHPEDX-MHPEPX modules
US/HPV_X/014/2012
295
HPV 77 modules MHOFX electrohydraulic on-off module code numbers
DESCRIPTION
12 VDC
24 VDC
The MHOFX electrohydraulic module moves the spool in relation to

an electric signal generated by the joystick or by a switch. The
hydraulic pressure generated by the on-off solenoid valves forces the
spool not to stop in any intermediate position between the neutral
position and the maximum stroke.
MHOFX07707068
MHOFX07707070
Rated voltage
Current consumption
Heat insulation
Operating intermittence
Reaction time
Connector
Connection cable
12 VDC
11 15 V
9.2
1300 mA
24 VDC
21 28 V
34.8
670 mA
16 W
Class H (180 C) [356F]
ED 100%
130 ms
110 ms

4G1- 4 x 1 mm2 [0.0015 in2] - L = 5 m [1.5 ft]
US/HPV_X/014/2012
IP 67
296
Power connections
HPV 77 MHOFX module wiring diagram

For the wiring diagram of module please refer to standard MHOF module - see page 176
US/HPV_X/014/2012
297
MHOFX module Overall dimensions
118 mm [4.65 in]
US/HPV_X/014/2012
5.5 mm [0.217 in]
298
85.5 mm [3.37 in]
54 mm [2.13 in]
108 mm [4.25 in]
148 mm [5.83 in]
15 mm [0.59 in]
5 m [196.85 in]
36 mm
[1.42 in]
HPV 77 modules MHPODX electrohydraulic proportional module code numbers
DESCRIPTION
MHPODX is a new open loop electrohydraulic activation unit, whose design is based on digital technology.
Designed with the future in mind, MHPODX can handle much larger amounts of information than the older analogue one
MHPODX electrical open loop proportional actuation operates the main spools shift according to an electrical signal
coming from a remote control unit, and is recommended where a simple proportional control is required, and where
hysteresis and reaction time are not critical.
MHPODX does not have the inductive position transceiver (LVDT) and any electronic circuit for faults monitoring. This
MHPODX is defined by:
- Simple built-up
US/HPV_X/014/2012
299
MHPODX
TECHNICAL DATA
Rated voltage
12 VDC
11 15 V
Range
Max. ripple
Neutral position
Control range
24 VDC
20 30 V
5%
0.5 x UDC
0.5 mA
1 mA

12 k
0 10 VDC
Neutral position
5 VDC
0.25 x 10 VDC to 0.75 x 10
VDC
0.5 mA
Control range
20 k
0 20 mA
10 mA
0.25 x 20 mA to 0.75 x 20
Control range
mA
0.5 k
Current supply
520 mA
260 mA
36 mA
46 mA
Power consumption
6W
Heat insulation
Class H (180 C) [356F]
110 140 ms
70 90 ms
130 170 ms
70 90 ms
Connector
Standard Secondo / according to DIN 43650 / ISO 4400
Screened cable, in compliance with CEI EN 60079-14, IEC60332-1
Connection cable
standards and oil/flame resistant
4G1- 4 x 1 mm2 [0.0015 in2] - L = 5 m [1.5 ft]
IP 67
Neutral position
Code numbers
12 VDC
24 VDC
0.5 x UDC
MHPODX7708077
MHPODX7708075
0 10 VDC
MHPODX7708082
MHPODX7708084
0 20 Ma
MHPODX7708086
MHPODX7708088
US/HPV_X/014/2012
300
Power connections
HPV 77 MHPODX module wiring diagram

For the wiring diagram of module please refer to standard MHPOD module - see pages 179, 180
US/HPV_X/014/2012
301
MHPODX module Overall dimensions
118 mm [4.65 in]
US/HPV_X/014/2012
5.5 mm [0.217 in]
302
15 mm [0.59 in]
85.5 mm [3.37 in]
54 mm [2.13 in]
147 mm [5.79 in]
183 mm [7.2 in]
5 m [196.85 in]
36 mm
[1.42 in]
HPV 77 modules MHPEDX electrohydraulic proportional module code numbers
DESCRIPTION
MHPEDX is a new closed loop electrohydraulic activation unit, whose design is based on digital technology.
Designed with the future in mind, MHPEDX can handle much larger amounts of information than the older analogue one
MHPEDX electrical closed loop proportional actuation operates safely and precisely the main spools shift according to an
MHPEDX is defined by:

Low hysteresis
Short reaction time
US/HPV_X/014/2012
303
MHPEDX - TECHNICAL DATA

Rated voltage
Supply voltage
12 VDC
11 15 V
Range
Max. ripple
Neutral position
Control range
24 VDC
20 30 V
5%
0.5 x UDC
0.5 mA
1 mA
12 k

0 10 VDC
Neutral position
5 VDC
0.25 x 10 VDC 0.75 x 10
VDC
0.5 mA
20 k
Control range
0 20 mA
Neutral position
10 mA
0.25 x 20 mA 0.75 x 20
mA
0.5 k
520 mA
260 mA
36 mA
46 mA
6W
Class H (180 C) [356F]
50 mA
550 ms
110 140 ms
70 90 ms
130 170 ms
70 90 ms
Control range

Power consumption
Heat insulation
Connector
Screened cable, in compliance with CEI EN 60079-14, IEC60332-1
standards and oil/flame resistant
Connection cable
4G1- 4 x 1 mm2 [0.0015 in2] - L = 5 m [1.5 ft]
IP 67
Code numbers
A
B
C
Active version
Passive version
12 VDC
24 VDC
12 VDC
24 VDC
0.5 x UDC
MHPEDX7708011
MHPEDX7708010
MHPEDX7708009
MHPEDX7708007
0 10 VDC
MHPEDX7708018
MHPEDX7708020
MHPEDX7708022
MHPEDX7708024
0 20 mA
MHPEDX7708026
MHPEDX7708028
MHPEDX7708030
MHPEDX7708032
US/HPV_X/014/2012
304
Power connections
HPV 77 MHPEDX module wiring diagram

For the wiring diagram of module please refer to standard MHPED module see pages 183 192
US/HPV_X/014/2012
305
MHPEDX module Overall dimensions
15 mm [0.59 in]
5.5 mm [0.217 in]
118 mm [4.65 in]
US/HPV_X/014/2012
306
85.5 mm [3.37 in]
54 mm [2.13 in]
147 mm [5.79 in]
183 mm [7.2 in]
5 m [196.85 in]
36 mm
[1.42 in]
HPV 77 modules MHPEPX electrohydraulic proportional module
DESCRIPTION
MHPEPX closed loop electrohydraulic proportional activation unit

is the most advanced version of the closed loop control modules.
MHPEPX is defined by:
Low hysteresis;
This is just an example, as the use of MHPEPX is also destined for more demanding surroundings, that is solutions using
for the MHPEDX module.
US/HPV_X/014/2012
307
HPV 77 modules MHPEPX electrohydraulic proportional module technical data and code numbers
Rated voltage
Supply voltage
A
24 VDC
20 30 V
12 VDC
11 15 V
Range
Max. ripple
Neutral position
Control range
5%
0.5 x UDC
0.5 mA
1 mA

12 k
0 10 VDC

B
Neutral position
Control range
5 VDC
0.25 x 10 VDC to 0.75 x 10 VDC
0.5 mA

20 k
0 20 mA
Neutral position
10 mA
Control range
0.25 x 20 mA to 0.75 x 20 mA
0.5 k
520 mA
260 mA
36 mA
46 mA
Power consumption
6W
Heat insulation
Class H (180 C) [356F]
50 mA
550 ms
50 mA
110 140 ms
70 90 ms
130 170 ms
70 90 ms
Standard (IP 65) according to DIN 43650 / ISO 4400
Connectors
Spool direction indicator output According to DIN 40050
Main connector cable
C
Secondary connector cable

US/HPV_X/014/2012
4G1- 4 x 1 mm2 [0.0015 in2] - L = 5 m [1.5 ft]

4G0.34- 4 x 0.34 mm2 [0.00016 in2] - L = 5 m [1.5 ft]
IP 67
308
Code numbers
Active version
Passive version
12 VDC
24 VDC
12 VDC
24 VDC
0.5 x UDC
MHPEPX7708048
MHPEPX7708047
MHPEPX7708046
MHPEPX7708045
0 10 VDC
MHPEPX7708058
MHPEPX7708060
MHPEPX7708054
MHPEPX7708056
0 20 mA
MHPEPX7708066
MHPEPX7708068
MHPEPX7708062
MHPEPX7708064
Power connections, main connector
Power connections, secondary connector
US/HPV_X/014/2012
309
HPV 77 MHPEPX module wiring diagram

For the wiring diagram of module please refer to standard MHPEP module see pages 195 199
US/HPV_X/014/2012
310
MHPEPX module Overall dimensions
5 m [196.85 in]
311
15 mm
[0.59 in]
85.5 mm [3.37 in]
36 mm
[1.42 in]
7.5 mm
[0.03 in]
5.5 mm
[0.217 in]
118 mm [4.65 in]
US/HPV_X/014/2012
39 mm [1.54 in]
170 mm [6.69 in]
183 mm [7.2 in]
5 m [196.85 in]
HPV77 modules combined with HEM working section
MHOFX module
MHPODX-MHPEDX-MHPEPX modules
US/HPV_X/014/2012
312
APPENDIX
Unit conversion chart
mm
in
1 mm = 0.0393701 in
Length
in
mm
1 in = 25.4 mm
cm3
in3
1 cm3 = 0.0610128 in3
in3
cm3
1 in3 = 16.39 cm3
Volume
l
US Gallon
US Gallon
1 l = 0.2642 US Gallon
1 US Gallon = 3.7854 l
kg
lb
1 kg = 2.204 lb
lb
kg
1 lb = 0.4536 kg
kgf
1 N = 0.101968 kgf
1 kgf = 9.807 N
lbf I in
1 Nm = 8.8508 lbf I in
Mass
Force
kgf
Nm
Torque
lbf I in
Nm
1 lbf I in = 0.11298 Nm
bar
psi
1 bar = 105 Pa = 14.50377 psi
psi
bar
1 psi = 6894.76 Pa = 0.0689476 bar
TC = (TF -32) x 5/9
TF = TC x 9/5 + 32
Pressure
Temperature
Saybolt Universal Seconds (SUS)

centistokes (cSt)
cSt = 0.226 I SSU - 195 / SSU (SSU < 100)

cSt = 0.220 I SSU - 135 / SSU (SSU > 100)
Kinematic viscosity
()
(*)
centistokes (cSt)
Saybolt Universal Seconds (SUS)
SSU =4.55 x cSt ( cSt < 50)
(*)
Saybolt Universal Seconds (SUS) is used to measure kinematic viscosity. The efflux time is Saybolt Universal Seconds
(SUS) required for 60 ml of a petroleum product to flow through the calibrated orifice of a Saybolt Universal viscometer,
under carefully controlled temperature and as prescribed by test method ASTM D 88.
313
www.breviniuidpower.com
info@breviniuidpower.com
Catalogue: BH TEC DIS E-USA 1012
Plant
ITALY
Via Natta, 1
42124 Reggio Emilia - Italy
Tel: +39 0522 5058
Fax: +39 0522 5058556
UNITED STATES
Brevini Fluid Power USA Inc.
14141 W. Brevini Drive
Yorktown, Indiana 47396
Tel: +1 765 759 2390
Fax: +1 765 759 2399
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PROPORTIONAL DIRECTIONAL VALVES HPV41 HPV77

North America Edition

2010 Brevini Fluid Power - All rights reserved. Printed in Europe.

Mineral oil hydraulic fluids

HPV MODULES, ATEX VERSION

Safety instructions, methods of use and maintenance

MHOFX, MHPODX, MHPEDX, MHPEPX modules: code numbers, overall dimensions

APPENDIX A: Unit conversion chart

Standard HPV 41 inlet section

3 way flow regulator

Pilot pressure relief valve

Pressure reduction valve

Low pressure port,

They are divided into two versions:

3 way flow regulator

Pilot pressure relief valve

Pressure reduction valve

Solenoid LS unloading valve

Low pressure port,

3 way flow regulator

Cartridge logic element, HSER

Low pressure port,

HPV 41 sectional drawings, inlet section for open centre system

LOW PRESSURE LINE FILTER

MAIN PRESSURE RELIEF VALVE

PUMP PRESSURE GAUGE PORT

PUMP UNLOADING VALVE

PRESSURE REDUCTION VALVE

LOAD SENSING LINE FILTER

LOW PRESSURE LINE RELIEF VALVE

SHOCK AND SUCTION VALVE

LS PRESSURE RELIEF VALVE

LSB SIGNAL UNLOADING

LSA SIGNAL UNLOADING

COVER FOR MANUAL CONTROL

LSB PRESSURE PILOT LINE PORT

LSA PRESSURE PILOT LINE PORT

MHPE MODULE UNLOADING LINE PORT

LOW PRESSURE PILOT LINE PORT

PILOT LINE, PUMP UNLOADING VALVE

HPV 41 hydraulic diagram for open centre system

HPV 41 sectional drawings, inlet section for closed centre system

HPV 41 hydraulic diagram for closed centre system

PRESSURE REGULATOR FIRST STAGE

LOW PRESSURE LINE FILTER

PRESSURE REGULATOR PILOT LINE SECOND STAGE

PUMP PRESSURE GAUGE PORT

LS SIGNAL UNLOADING SOLENOID VALVE

PRESSURE REDUCTION VALVE

LOAD SENSING LINE FILTER

LOW PRESSURE LINE RELIEF VALVE

SHOCK AND SUCTIONVALVE

LS PRESSURE RELIEF VALVE

LsB SIGNAL UNLOADING SOLENOID VALVE

LsA SIGNAL UNLOADING SOLENOID VALVE

PORT A FLOW FINE ADJUSTER