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    Clutch: Section

    Uploaded by

    Francesca Ackumbur
    The document provides information about clutch system modifications and specifications for a particular vehicle model. It notes that the clutch piping and some clutch components have been changed for specific engine and transmission configurations. It also provides instructions for bleeding air from the clutch fluid system and specifications for the clutch disc, including dimensions, wear limits, and spline backlash.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Clutch: Section

    Uploaded by

    Francesca Ackumbur
    38 views5 pages
    The document provides information about clutch system modifications and specifications for a particular vehicle model. It notes that the clutch piping and some clutch components have been changed for specific engine and transmission configurations. It also provides instructions for bleeding air from the clutch fluid system and specifications for the clutch disc, including dimensions, wear limits, and spline backlash.

    Original Description:

    Manual

    Original Title

    CL

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    The document provides information about clutch system modifications and specifications for a particular vehicle model. It notes that the clutch piping and some clutch components have been changed for specific engine and transmission configurations. It also provides instructions for bleeding air from the clutch fluid system and specifications for the clutch disc, including dimensions, wear limits, and spline backlash.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    38 views5 pages

    Clutch: Section

    Uploaded by

    Francesca Ackumbur
    The document provides information about clutch system modifications and specifications for a particular vehicle model. It notes that the clutch piping and some clutch components have been changed for specific engine and transmission configurations. It also provides instructions for bleeding air from the clutch fluid system and specifications for the clutch disc, including dimensions, wear limits, and spline backlash.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    You are on page 1of 5

    TRANSMISSION/TRANSAXLE

    SECTION

    CL

    CLUTCH

    CL

    CONTENTS
    SERVICE INFORMATION ............................ 2

    CLUTCH PIPING ................................................ 4


    Removal and Installation .......................................... 4

    MODIFICATION NOTICE .................................... 2


    Major Modification Item ............................................. 2

    CLUTCH FLUID ................................................... 3

    SERVICE DATA AND SPECIFICATIONS


    (SDS) .................................................................. 5

    Air Bleeding Procedure ............................................. 3

    Clutch Disc ............................................................... 5


    H

    Revision: 2011 June

    CL-1

    D40

    MODIFICATION NOTICE
    < SERVICE INFORMATION >

    SERVICE INFORMATION
    MODIFICATION NOTICE
    Major Modification Item

    INFOID:0000000007461885

    Clutch piping has been changed. (For YD25DDTi, 6MT with RHD models)
    Clutch disk and clutch cover have been changed. (For YD25DDTi with 6MT)

    Revision: 2011 June

    CL-2

    D40

    CLUTCH FLUID
    < SERVICE INFORMATION >

    CLUTCH FLUID

    Air Bleeding Procedure

    INFOID:0000000007521222

    NOTE:
    B
    Do not use a vacuum assist or any other type of power bleeder on this system. Use of a vacuum assist or
    power bleeder will not purge all the air from the system.
    CAUTION:
    CL
    Monitor clutch fluid level in reservoir tank to make sure it does not empty.
    Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately
    and wash the affected area with water.
    D
    For YD engine models listed below, bleed cclutch connector before
    bleeding operation cylinder:
    - RHD with 6M/T
    E
    - LHD
    1. Fill reservoir tank with new clutch fluid.
    2. Connect a transparent vinyl hose to air bleeder valve.
    F
    3. Depress clutch pedal slowly and fully several times at an interval
    of 2 to 3 seconds and hold it.
    4. With clutch pedal depressed, open air bleeder valve to release
    air.
    G
    5. Close air bleeder valve.
    PCIB1797E
    6. Release clutch pedal and wait for 5 seconds.
    7. Repeat steps 3 to 6 until no bubbles can be observed in clutch fluid.
    H
    8.

    Tighten air bleeder valve to the specified torque.


    I

    K
    PCIB1390E

    Revision: 2011 June

    CL-3

    D40

    CLUTCH PIPING
    < SERVICE INFORMATION >

    CLUTCH PIPING
    Removal and Installation

    INFOID:0000000007461873

    YD25DDTi, 6M/T with RHD models

    PCIB2038E

    1.

    Clutch tube

    2.

    Clutch orifice

    3.

    Clutch connector

    4.

    Lock plate

    5.

    Clutch hose

    6.

    Operating cylinder

    7.

    Air bleeder valve

    8.

    Master cylinder

    9.

    Clutch pedal

    : Nm (kg-m, ft-lb)
    : Nm (kg-m, in-lb)

    Revision: 2011 June

    CL-4

    D40

    SERVICE DATA AND SPECIFICATIONS (SDS)


    < SERVICE INFORMATION >

    SERVICE DATA AND SPECIFICATIONS (SDS)

    Clutch Disc

    INFOID:0000000007521006

    B
    Engine type

    YD25DDTi

    Transmission
    Facing size (outer dia. inner dia. thickness)

    6M/T
    250 mm 160 mm 3.2 mm (9.84 in 6.30 in 0.126 in)

    Wear limit (depth to rivet head)

    CL

    0.3 mm (0.012 in)

    Runout limit/diameter of the area to be measured

    0.7 mm (0.028 in) / 240 mm (9.45 in) dia.

    Maximum backlash of spline (at outer disc edge)

    1.0 mm (0.039 in)

    Revision: 2011 June

    CL-5

    D40

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