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    Bgas Grade 2 Content

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    Saleh Hosseini
    The document outlines the contents of a training course for BGAS-CSWIP Painting Inspector Grade 2. It covers topics such as corrosion, surface preparation methods, paint constituents and technology, film thicknesses, health and safety, and specifications. The document provides detail on each content area through section headings and subsections.

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    Bgas Grade 2 Content

    Uploaded by

    Saleh Hosseini
    612 views4 pages
    The document outlines the contents of a training course for BGAS-CSWIP Painting Inspector Grade 2. It covers topics such as corrosion, surface preparation methods, paint constituents and technology, film thicknesses, health and safety, and specifications. The document provides detail on each content area through section headings and subsections.

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    Bgas Grade 2 Content

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    The document outlines the contents of a training course for BGAS-CSWIP Painting Inspector Grade 2. It covers topics such as corrosion, surface preparation methods, paint constituents and technology, film thicknesses, health and safety, and specifications. The document provides detail on each content area through section headings and subsections.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    612 views4 pages

    Bgas Grade 2 Content

    Uploaded by

    Saleh Hosseini
    The document outlines the contents of a training course for BGAS-CSWIP Painting Inspector Grade 2. It covers topics such as corrosion, surface preparation methods, paint constituents and technology, film thicknesses, health and safety, and specifications. The document provides detail on each content area through section headings and subsections.

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    BGAS-CSWIP Painting Inspector Grade 2

    ATC88

    Rev 3 June 2011


    Contents
    Copyright TWI Ltd 2013

    BGAS-CSWIP Painting Inspector Grade 2


    Contents
    Section

    Subject.

    1
    1.1
    1.2

    Corrosion
    Electrical circuit
    The chemical reaction

    2
    2.1
    2.2
    2.3
    2.4
    2.5
    2.6
    2.7
    2.8
    2.9
    2.10
    2.11
    2.12
    2.13
    2.14
    2.15
    2.16
    2.17
    2.18
    2.19

    Surface Preparation Methods and Standards


    Dry abrasive blast cleaning
    Abrasives
    Sizing of abrasives
    Adhesion and profile
    Profile
    Shot blasted profile
    Profile measurement
    Assessing a profile to BS 7079 Pt C ISO 8503.1
    Use of the comparators
    Using the comparators
    Preparation of steel substrate before application of paints and related
    products
    Abrasive blasting grades
    Equipment
    Water blasting
    Flame cleaning
    Method
    Pickling
    Vapour degreasing
    Weathering

    Surface Contaminants and Tests for Detection

    4
    4.1
    4.2
    4.3
    4.4
    4.5
    4.6
    4.7
    4.8
    4.9
    4.10
    4.11
    4.12
    4.13

    Paint Constituents and Basic Technology


    Liquid paints containing solvent
    Solvent free
    Powders
    Binder
    Binder solvent groups and compatibility
    Polyurethanes use ketones and esters with aromatic diluents.
    Polymers
    Linear polymers
    Branched polymers
    Cross linked polymers
    Oils
    Pigments
    PVC

    www.twitraining.com

    Rev 3 June 2011


    Contents
    Copyright TWI Ltd 2013

    4.14
    4.15

    Solvents
    Other additives

    Solutions and Dispersions

    6
    6.1
    6.2
    6.3
    6.4

    Drying and Curing of Paint Films


    Solvent evaporation
    Oxidation
    Chemical curing
    Coalescence

    7
    7.1

    Paint Systems
    Primer

    Water Borne Coatings

    9
    9.1

    Paint Manufacture
    Direct charge dispersing mills

    10
    10.1
    10.2
    10.3
    10.4

    Testing of Paints for Properties and Performance


    Tests on paint
    Paint density
    Hegman grind gauge
    Viscosity

    11
    11.1
    11.2
    11.3
    11.4
    11.5
    11.6
    11.7
    11.8
    11.9
    11.10
    11.11
    11.12
    11.13
    11.14

    Film Thicknesses
    Comb gauges
    Tests done on dry paint films
    Destructive test gauges
    Non-destructive test gauges
    Tests for mechanical properties on paint films
    Accelerated testing
    Drying and curing tests
    BK drying recorders
    Other tests
    Trough type
    Black and white fused plates
    Hiding power charts and micrometer adjustable film applicator
    Degree of gloss
    Adhesion

    12
    12.1
    12.2

    Specified Coating Conditions


    The whirling hygrometer, aspirated hygrometer or psychrometer
    Steel temperature measurement

    13
    13.1
    13.2
    13.3
    13.4
    13.5

    Cathodic Protection
    Sacrificial anode systems
    Impressed current system
    Interference
    Monitoring CP
    Cathodic disbondment

    14
    14.1

    Holiday/Pinhole Detection
    Voltage setting

    www.twitraining.com

    Rev 3 June 2011


    Contents
    Copyright TWI Ltd 2013

    15
    15.1
    15.2
    15.3
    15.4

    Paint Application
    Brush application
    Roller application
    Spray application (Conventional, Airless, Elecrostatic)
    Other paint application methods

    16
    16.1
    16.2
    16.3
    16.4
    16.5
    16.6
    16.7
    16.8
    16.9

    Metal Coatings
    Galvanising
    Sheradising
    Calorising
    Anodising
    Electro-plating
    Hot metal spraying
    Powder system
    Electric arc system
    Wire and pistol system

    17

    Coating Faults

    18

    Colour

    19
    19.1
    19.2
    19.3
    19.4

    Health and Safety


    Hazard warning symbols
    Responsibilities
    Maximum exposure limit (MEL)
    Occupations exposure standard (OES)

    20

    Duties of An Inspector

    21

    List of Specification and British Standards (BS) Numbers

    22

    Quality

    23

    Revision Questions
    Appendix 1

    Insulation

    Appendix 2
    PA 9

    Specification for paint systems, properties and


    performance requirements.

    PA10

    Specification for now and maintenance painting at


    works. Site for above ground pipeline and plant
    installations.

    www.twitraining.com

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