Silo Pilot FMM50 Manual Eng

Operating Instructions
Silopilot M FMM50
Electromechanical Level System
BA286F/97/en/06.05
No. 52026800
Valid as of software version
V 01.02.00
Silopilot M FMM50
Brief overview
For easy and fast commissioning:
Safety instructions
Explanation of warning symbols
Special information can be found at the corresponding point in the relevant
chapter. You can see the significance from the Warning #, Attention " and
Note! symbols.
Page 4 ff.
Installation
The steps for installing the device and installation conditions
(such as dimensions) can be found here.
Page 16 ff.
Wiring
In this chapter, you can learn all about the device's electrical connections
(incl. precise assignment of terminals).
Page 26 ff.
Operation
Here you will find an overview of the positions of the device's display
and operating elements.
Page 31 ff.
Commissioning
Successful initial start-up is explained in this chapter.
Page 35 ff.
Description of device functions

All the device functions are explained in this chapter.
Page 38 ff.
Troubleshooting
If faults arise during operation, you can determine the causes here. Actions
with which the faults can be remedied are also explained.
Page 59 ff.
Index
Important terms and key words for the individual chapters can be found
here. Use the index to find information in a quick and targeted manner.
II
Page 94
Endress+Hauser
Silopilot M FMM50
Table of contents
1
Safety instructions .................................. 4
Manual mode ....................................... 57
1.1
1.2
1.3
1.4
Intended use .............................................................. 4

Installation, commissioning, operation ........................ 4
Safety instructions (ATEX) .......................................... 4
Notes on safety conventions and icons........................ 6
9.1
9.2
Operation................................................................. 57
Display..................................................................... 58
10
Troubleshooting ................................... 59
Identification .......................................... 7
2.1
2.2
2.3
Device designation ..................................................... 7

Scope of delivery ...................................................... 10
Certificates and approvals ......................................... 11
10.1
10.2
10.3
Error messages ......................................................... 59

Types of errors.......................................................... 59
Error messages ......................................................... 60
11
Maintenance......................................... 62
Sensing weights.................................... 12
3.1
3.2
Variants.................................................................... 12
Selection recommendation ....................................... 15
Installation ........................................... 16
11.1
11.2
11.3
11.4
11.5
External cleaning ..................................................... 62

Cleaning dirty compartment ..................................... 62
Wiper check............................................................. 62
Measuring tape check .............................................. 63
Dirty compartment check......................................... 63
4.1
4.2
4.3
4.4
4.5
4.6
Planning the installation location .............................. 16

Installation conditions .............................................. 17
Installation preparation............................................. 20
Incoming acceptance, transport, storage.................... 21
Installation ............................................................... 22
Post-installation check.............................................. 25
12
Repair................................................... 64
12.1
12.2
12.3
12.4
Repairing Ex-certified devices ................................... 64

Replacing components.............................................. 64
Spare parts ............................................................... 69
Returns .................................................................... 74
Wiring................................................... 26
13
Accessories........................................... 75
5.1
5.2
5.3
5.4
Electrical connection ................................................ 26

Potential matching ................................................... 26
Terminal assignment ................................................ 27
Post-connection check ............................................. 30
13.1
Protective hood........................................................ 75
14
Technical data ...................................... 76
Operation ............................................. 31
6.1
6.2
6.3
6.4
6.5
Quick operation guide .............................................. 31

Display and operating elements ................................ 32
General structure of operating menu......................... 33
Identification of functions ......................................... 34
Blocking / releasing operation .................................. 34
14.1
14.2
14.3
14.4
14.5
14.6
14.7
Input values ............................................................. 76

Output values .......................................................... 76
Accuracy.................................................................. 76
Activation period...................................................... 77
Power supply ........................................................... 77
Environmental conditions......................................... 78
Process conditions.................................................... 78
15
Appendix.............................................. 79
Commissioning..................................... 35
7.1
7.2
Switching on measuring device ................................ 35

Basic setup............................................................... 36
Description of device functions ............ 38
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
8.10
"Basic setup (00)" function group.............................. 38

"Inputs and outputs (01)" function group .................. 40
"Measurement parameters (02)" function group ........ 44
"Current output (03)" function group........................ 48
"Safety settings (04)" function group ......................... 49
"Linearization (05)" function group........................... 50
"Display (06)" function group ................................... 54
"Diagnostics (07)" function group ............................. 55
"System parameters (08)" function group .................. 56
"Service (0D)" function group ................................... 56
15.1
15.2
15.3
15.4
15.5
15.6
15.7
15.8
15.9
15.10
15.11
15.12
15.13
15.14
15.15
Basic settings............................................................ 79
Output settings ........................................................ 79
Input settings ........................................................... 79
Measurement parameter settings .............................. 80
Current output settings ............................................ 80
Safety settings .......................................................... 80
Linearization settings................................................ 81
Linearization table.................................................... 81
Display settings ........................................................ 82
System settings......................................................... 82
Explanation on contamination .................................. 83
Operating menu ...................................................... 84
Software history ....................................................... 86
EC type-examination certificate ................................ 87
EC declaration of conformity .................................... 92
Endress+Hauser
Index ............................................................ 94
III
Safety instructions
Silopilot M FMM50
Safety instructions
1.1
Intended use
The Silopilot M FMM50 is a compact electromechanical level system. It is used for cyclical level
measurements in bunkers or silos.
1.2
Installation, commissioning, operation
The Silopilot M FMM50 is a reliable state-of-the-art construction and complies with the relevant
specifications and EC directives. However, if it is used incorrectly or not as intended, the devices
may cause application-related hazardous situations, e.g. product overflow as a result of incorrect
installation or setting.
Installation, electrical connection, commissioning, operation and maintenance of the measuring
equipment must, therefore, only be undertaken by trained specialists who have been authorized
for this purpose by the plant operator. The specialist must have read and understood these Operating
Instructions and follow the instructions they contain.
Changes and repairs may only be undertaken on the device if the Operating Instructions expressly
permit them.
1.3
Safety instructions (ATEX)
If the measuring system is used in explosion hazard zones, the corresponding national standards
must be observed. The installation specifications, connection values and safety instructions contained in these Operating Instructions must be observed.
Please observe the following safety instructions:
Ensure that specialists are sufficiently trained.
The technical measurement and safety requirements of the measuring points must be observed.
The Silopilot may only be operated when the housing is closed.
The housing may only be opened when the supply voltage is switched off.
The Silopilot version certified by ATEX must only be repaired by the manufacturer.
If using the Silopilot in areas containing flammable dusts, the corresponding national standards
must be observed.
The requirements laid down in EN 50281-1-2, for example relating to dust deposits and
temperatures, must be observed.
Cable and line entries as well as dummy plugs must only be replaced with those of the
same type.
The operator must ensure that product cone discharges do not occur.
Endress+Hauser
Silopilot M FMM50
Safety instructions
1.3.1
Features of the ATEX version
Identification: 0 II 1/2D IP67 T99C

Certificate number: BVS 05 ATEX E 049
You will find a copy of the EC type-examination certificate in the Appendix 15.14.
1.3.2
Installation instructions
Silopilot M FMM50
Zone 21
Zone 20
Endress+Hauser
Micropilot M FMR250 with HART/4...20 mA

Safety instructions
1.4
Safety instructions
Silopilot M FMM50
Notes on safety conventions and symbols
1.4
Notes on safety conventions and icons
In order to highlight safety-relevant or alternative operating procedures in the manual, the following
In order to highlight safety-related or alternative processes, we have laid down the following
conventions have been used, each indicated by a corresponding symbol in the margin.
safety instructions where each piece of information is identified by a corresponding pictogram.
Safety conventions
#
"
!
Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal
injury, a safety hazard or destruction of the instrument
Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal
injury or incorrect functioning of the instrument
Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly affect
operation or may lead to an instrument response which is not planned
Explosion protection
Device certified for use in explosion hazardous area

If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous
area
Explosion hazardous area

Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring
entering areas with the designation explosion hazardous areas must conform with the stated type
of protection.
Safe area (non-explosion hazardous area)

Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in
safe areas still require a certificate if their outputs run into explosion hazardous areas
Electrical symbols
Direct voltage
A terminal to which or from which a direct current or voltage may be applied or supplied
&
Alternating voltage
A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or
supplied
Grounded terminal
A grounded terminal, which as far as the operator is concerned, is already grounded by means of an
earth grounding system
Protective grounding (earth) terminal

A terminal which must be connected to earth ground prior to making any other connection to the
equipment
Endress + Hauser
Equipotential connection (earth bonding)

A connection made to the plant grounding system which may be of type e.g. neutral star or
equipotential line according to national or company practice
Temperature resistance of the connection cables
States, that the connection calbes must be resistant to a temperature of at least 85 C.
Endress+Hauser
Silopilot M FMM50
Identification
Identification
2.1
Device designation
2.1.1
Nameplate
You will find the following technical data on the device's nameplate:
Order number
Serial number
Supply voltage
Communication variant
6
Identification in accordance with Directive 94/9/EC

and identification of type of explosion protection
Reference to additional (safety-relevant)
documentawhrtion
Endress+Hauser
Identification
Silopilot M FMM50
2.1.2
Product structure
2.1.2.1 Ordering information for the Silopilot M FMM50

10
20
30
40
50
60
70
Approval:
A
Non-hazardous area
ATEX II 1/2D IP67 T99C
Special version, to be specified

Housing:
1
Aluminum
Aluminum, coated

Motor traction:
A
max. 200 N, bulk density low
max. 500 N, bulk density high

Measurement range:
1
25 m
35 m
50 m
70 m

Maximum connection height; wiper:
A
230 mm, aluminum/steel
230 mm, stainless steel

Power supply:
1
180 - 253 VAC, 50/60 Hz
90 - 127 VAC, 50/60 Hz

Output:
A
0/4 - 20 mA + 2x relay, function selectable
0/4 - 20 mA + 6x relay, function selectable

Relay function: counting, reverse, upwards, max pos., alarm
limit, measuring active
Endress+Hauser
Silopilot M FMM50
Identification
Ordering information for the Silopilot M FMM50 (continued)
80
Ambient temperature:
A
Range -20 ... +70C
Range -40 ... +70C + heater

(ATEX II 1/2D min. -35C)
90
100
110
Range -20 ... +70C + extended climate resistance

Process temperature:
1
Range -20 ... +70C
Range -20 ... +150C
Range -20 ... +230C

Process pressure:
1
0.8 ... 1.1 bar absolute
0.8 ... 3.0 bar absolute

Sensing weight:
A
none
Steel
Stainless steel
Steel + umbrella
Stainless steel + umbrella
Medium bag
Steel cage
Cage stainless steel
Steel bell
Stainless steel bell
M Oval float (PVC)

Y
120
FMM50
Endress+Hauser

Additional equipment:
1
Basic version
Window + start push button, extern

Product designation
Identification
Silopilot M FMM50
2.1.2.2 Comments regarding the product structure

The following limitations apply to devices with an ATEX license:
Ambient temperature (80), option B: min. -35C
Process temperature (90): only (1)
Process pressure (100): only (1)
Sensing weights (110): (G) and (M) not permitted
Additional equipment (120): (2) not permitted
The following limitations apply to devices with a process temperature range of up to +230C:
Max. connection height; wiper (50): only (E) or (F)
Sensing weights (110): (D), (E), (G) and (M) not permissible
Other limitations:
Ambient temperature (80), option C: only in conjunction with coated housing
The suitable mounting aid (bubble level) is only in versions with coated housing a part
of the Silopilot.
2.2
"
Scope of delivery
Attention!
Always observe the information provided in the "Incoming acceptance, transport, storage"
chapter relating to unpacking, transporting and storing measuring devices!
The scope of delivery consists of:
Device (fitted)
Possibly sensing weight
Possibly accessories
Documentation supplied:
Operating Instructions (this document)
Approval documentation (unless provided in these Operating Instructions)
10
Endress+Hauser
Silopilot M FMM50
Identification
2.3
Certificates and approvals
2.3.1
CE mark, declaration of conformity
The device is built and tested in a reliable, state-of-the-art design and left the factory in perfect
condition. The device complies with the relevant standards and specifications as defined in
EN 61010 Safety requirements for electrical equipment for measurement, control and laboratory use. The device therefore satisfies the statutory requirements of the EC Directives.
By applying the CE mark, Endress+Hauser confirms that the device has passed the necessary tests.
You will find a copy of the EC declaration of conformity in the Appendix 15.15.
2.3.2
Identification in accordance with Directive 94/9/EC (ATEX)

4 0 II 1/2D IP67 T99C
- Device group II
- Device category:
Process category 1 (zone 20),
Environment for category 2 (zone 21)
- Type of protection for housing in accordance with EN 60529
- Maximum surface temperature at maximum
permissible ambient temperature
Endress+Hauser
11
Sensing weights
Silopilot M FMM50
Sensing weights
3.1
Variants
The following forms are available and are described on the following pages:
Normal weight (cylindrical sensing weight with spike) m
Umbrella weight n
Bag weight (in versions without ATEX certificate) o
Cage weight p
Oval float (in versions without ATEX certificate) q
Bell weight r
r
p
Normal weight
12
Chain
M6 nut and bolt

Rotating bush
230
Normal weight
110
Application:
For coarse bulk solids, e.g. coals, ores or stones
and granulates.
The spike can be screwed off.
If the bunker/silo has a downstream crushing or
milling system, we recommend using the electrical
signal function "tape breakage or the use of a cage
weight to avoid damaging the system in the event
of the sensing weight breaking free.
Materials:
Steel or stainless steel
Weight:
3.5 kg
Approx. 635
3.1.1
55
Spike (can be
unscrewed)
Endress+Hauser
Silopilot M FMM50
Sensing weights
Umbrella weight
Application:
For very light and loose bulk solids, e g. flour or
coal-dust.
The umbrella weight has a large square surface
area which prevents it from sinking deeply into
the product.
When folded closed, the weight can be passed
through the DN100 mounting flange into the bunker.
Maximum permissible temperature:
100C
Materials:
Steel or stainless steel, canvas
Weight:
3.5 kg
Approx. 635
3.1.2
Spring wire
Canvas screen
Normal weight
Edge length 400
Bag weight
Application:
In bunkers to which e.g. mills are connected downstream. The bag contains whichever product is
contained within the bunker.
100C
Materials:
Bag made of Nomex, loops reinforced with felt, all
metal parts made from stainless steel.
Weight:
0.25 kg (empty) / 3.5 kg (filled)
Bind the bag closed at the top so that the contents
cannot fall out if the bag tips over on the slope of a
product cone.
Use of the bag weight for the "Dust ignition-proof"
version is not permitted!
Endress+Hauser
Rotating bush
Steel cable
Approx. 300
3.1.3
Bag weight
approx. 150
13
Sensing weights
Silopilot M FMM50
Cage weight
Rotating
bush
194
400
384
Oval float
Float
Rotating
bush
Approx. 190
Application:
For liquids, e.g. fuel oil, also for granulates.
Materials:
Hard PVC
70C
The float must be filled with product to a total
weight of 3.5 kg.
Use of the oval float in the "Dust ignitionproof" version is not permitted!
Approx. 485
3.1.5
Approx. 670
Application:
For fine bulk solids in silos with relatively small
outlet openings that must not be blocked by a
sensing weight which has broken free.
Also suitable for high temperatures for which a bag
may not be used.
The weight could become lodged over the product
outlet but would allow the bulk solid to pass
through. Since the cage weight cannot enter a
conveyor system (e.g. cellar wheel feeder or screw
conveyor), no damage can result.
Standard dimensions:
See illustration (other dimensions on request)
Material:
Weight:
3.5 kg
Approx. 370
3.1.4
315
14
Endress+Hauser
Silopilot M FMM50
Sensing weights
Bell weight
Rotating
bush
Bell
300
Application:
For light and loose bulk solids; especially where
higher temperatures and particular characteristics
preclude the use of an umbrella weight.
Materials:
Weight:
4.3 kg
Approx. 600
3.1.6
315
3.2
Selection recommendation
When selecting the sensing weight, the following points should be considered:
The sensing weight must not sink into the product nor be diverted by contact with the product
cone during the measuring procedure.
The sensing weight must be suited to the chemical characteristics of the product and the
temperature in the bunker or silo.
Use of the oval float and bag weight in the "Dust ignition-proof" version is not permitted!
Endress+Hauser
15
Installation
Silopilot M FMM50
Installation
4.1
Planning the installation location
Select the installation location on the bunker or silo such that product falling inside during filling
or cornices collapsing inward are prevented from covering the sensing weight or damaging the
measuring tape.
Take due account of the shape and location of the product inflow cone and the outflow funnel
within the vessel. The measuring path should not pass too close to any internal fixtures or struts
so that the measuring tape will not brush against them if the sensing weight swings around.
Silopilot M FMM50
Filling point
*1
100%
*2
Distance
Distance
X%
Product
cone
*2
Slope
Y%
0%
Outflow funnel
*1 Cornices (product accumulating on the container wall)

*2 Select a measuring point roughly in the center of the slope
16
Endress+Hauser
Silopilot M FMM50
Installation
4.2
Installation conditions
4.2.1
Housing dimensions (standard version)

260
339
196
98
349
305
225
Rinsing air
connection
G14 bore hole
Dimensions of extended wiper
515 or 1015
4.2.2
Endress+Hauser
17
Installation
Silopilot M FMM50
Dimensions of high-temperature version (up to +230C)
790
4.2.3
4.2.4
Dimensions of process connection (standard version)
95 *1
170
160
180
18
186
*1 Minimum dimension for installing the wiper mechanism and standard weight
18
Endress+Hauser
Silopilot M FMM50
Installation
4.2.5
Dimensions of process connection (high-temperature version)
160
95 *1
180
220
18
*1 Minimum dimension for installing the wiper mechanism and standard weight
4.2.6
Dimensions of optional window and external start button
73
82
Start button
Endress+Hauser
19
Installation
Silopilot M FMM50
4.3
Installation preparation
The Silopilot is best mounted on a counter flange DN100 PN16 (connection dimensions acc.
to DIN2501) or a flange with the same connection dimensions. Please refer to chapter 4.2 for
dimensions
The counter flange must be mounted exactly horizontal so that the Silopilot can also be mounted
horizontally onto it (maximum angle of inclination 2). A suitable mounting aid (bubble level)
can be found inside versions with a powder-coated housing. When the electronics cover is
opened, this can be used for alignment.
Device
positioned
horizontal
Device
positioned
1 incline
Device
positioned
2 incline
When installing outside, fit a protective hood or mount a weather protection cover.
20
Endress+Hauser
Silopilot M FMM50
Installation
4.4
Incoming acceptance, transport, storage
4.4.1
Incoming acceptance
Check whether the package or contents are damaged. Check that the goods supplied are
complete and compare the scope of delivery with your order details.
4.4.2
"
Transport to the measuring point
Attention!
Observe safety instructions and transport conditions for devices weighing more than 18 kg.
When transporting the measuring device, do not lift using the wiper or sensing weight.
4.4.3
Storage
The measuring device must be packaged with protection from impact for storage and transport.
The permissible storage temperature is -40 C ... +80 C.
Endress+Hauser
21
Installation
Silopilot M FMM50
4.5
Installation
4.5.1
Installing the sensing weight
Normal weights, umbrella weights and bag weights (see chapter 3 "Sensing weights") can be
passed through the DN100 mounting flange into the bunker or silo.
When using larger sensing weights, such as cage weights, bell weights, floats and some bag-type
weights, access provision must be present in the design of the bunker or silo for installation of
these weights.
Silopilot M FMM50
Rod with hook

Entry
hatch
Wiper
linkage
Measuring
tape
e.g. cage
Drain carefully!
22
Endress+Hauser
Silopilot M FMM50
Installation
The measuring tape is pressed into the tape fastening by two screws. A third screw secures the
chain. A rotating bush is mounted at the bottom end of the chain to accommodate any turning
motion of the sensing weight.
Tape border
Chain
Rotating
bush
Normal weight
Endress+Hauser
23
Installation
Silopilot M FMM50
4.5.2
Installing the Silopilot
Fit a seal ring on the flange (particularly if there is positive pressure in the bunker or silo).
Carefully guide the sensing weight into the bunker or silo. When using larger sensing weights,
please refer to chapter 4.5.1 "Installing the sensing weight".
Now place the Silopilot onto the flange and secure it using four M16 bolts of a suitable length.
Please note the following points:
Take the position of cable entries for electrical connections into consideration (see housing
dimensions in chapter 4.2).
Install the Silopilot horizontally (see chapter 4.2 "Installation preparation").
Note!
When installing the Silopilot in bunkers or silos with heavy dust development, slight positive
pressure can be generated at the Silopilot by connecting a compressed air line to its mounting
flange (airflow quantity as required). There is a G14 female connection provided for this purpose
(see housing dimensions in chapter 4.2).
Note!
The sensing weight must be outside the connection when the measuring tape is unwound. The
maximum height of the connection is 230 mm when using the standard wiper. The wiper is also
available in lengths of 500 mm and 1000 mm (see order code). Other lengths are available on
request as special versions.
Silopilot M FMM50
Example:
1000 mm wiper
24
Endress+Hauser
Silopilot M FMM50
Installation
4.6
Post-installation check
Once the measuring device has been mounted, undertake the following checks:
Is the measuring device damaged (visual check)?
Does the measuring device corresponds to the specifications of the measuring point, such as
process temperature, process pressure, ambient temperature, measurement range, etc.?
Are the measuring point numbers and inscriptions correct (visual check)?
Is the measuring device sufficiently protected from rain and direct sunlight
(see chapter 4.3)?
Endress+Hauser
25
Wiring
Silopilot M FMM50
Wiring
5.1
Electrical connection
Please note the following points before connecting up the device:

The voltage supply must match the voltage specified on the nameplate.
Switch off the supply voltage before connecting the device.
Connect a potential matching line to the earthing terminal to be used on the Silopilot's
housing before connecting the device.
When using the device in explosion hazard zones, the corresponding national standards
and specifications must be observed.
Warning!
Always observe the safety instructions on this provided in chapter 1 of these Operating
Instructions!
5.2
Potential matching
The potential matching should be connected up to the outer earthing terminal of the Silopilot.
Earth terminal
!
"
26
Note!
For optimum electromagnetic compatibility, the potential matching line should be as short as
possible. The recommended minimum cable cross-section is 2.5 mm2.
Attention!
The Silopilot's potential matching should be included in the local potential matching.
Endress+Hauser
Silopilot M FMM50
Wiring
5.3
Terminal assignment
5.3.1
Overview
Term. 1
*1
*2
Endress+Hauser
Term. 2
Term. 3
optional, see type code
Terminal
Function
Term. 1
Supply voltage
Term. 2.1 - term. 2.3
Relay output 1
Term. 2.4 - term. 2.6
Relay output 2
Term. 2.7 - term. 2.9
Relay output 3 *1
Term. 2.10 - term. 2.12
Relay output 4 *1
Term. 2.13 - term. 2.15
Relay output 5 *1
Term. 2.16 - term. 2.18
Relay output 6 *1
Term. 3.1 - term. 3.2
Input 1 (active) *2
Term. 3.3 - term. 3.4
Input 2 (active) *2
Term. 3.5 - term. 3.6
Input 1 (passive) *2
Term. 3.7 - term. 3.8
Input 2 (passive) *2
Term. 3.9 - term. 3.10
0/4 - 20 mA current output
input 1 and input 2 (active/passive) can only be used alternatively!

A double connection from input x active and passive cannot be used!
27
Wiring
Silopilot M FMM50
5.3.2
Supply voltage
The supply voltage (mains voltage) is connected to the screw

terminals on terminal 1.
The maximum cable cross-section is 6 mm2.
A fuse should be fitted to protect the power supply against short
circuits.
Voltage range:
- 180 ... 253 VAC, 50/60 Hz or
- 90 ... 127 VAC, 50/60 Hz
Supply
voltage
L1
PE
Terminal 1
The active 0/4 - 20 mA current output is connected to the screw

terminals on terminal 3.
The maximum cable cross-section for the screw terminals is
1.5 mm2.
Normal installation cables are sufficient for making the
connections.
Load: max. 600
Signal
evaluation
0/4 - 20 mA
5.3.3
Term.
3.9
I+
Term.
3.10
I-
Terminal 3
28
Endress+Hauser
Silopilot M FMM50
Wiring
5.3.4
Relay outputs
The connection cables of the relay outputs (relay 1 - relay 2 and optional relay 3 - relay 6) are
connected to the screw terminals of terminal 2.
The maximum cable cross-section for the screw terminals is 1.5 mm2.
Normal installation cables are sufficient for making the connections.
The individual circuits must have a maximum of 6 A fuse protection.
Contact load bearing capacity: 250 VAC, 6 A
Term. 2.1
Term. 2.2
Relay 1
Term. 2.3
Term. 2.4
Term. 2.5
Relay 2
Term. 2.6
Term. 2.7
Term. 2.8
Relay 3
Term. 2.9
Term. 2.10
Optional
Term. 2.11
Relay 4
Term. 2.12
Term. 2.13
Term. 2.14
Relay 5
Term. 2.15
Term. 2.16
Term. 2.17
Relay 6
Term. 2.18
Terminal 2
5.3.5
Signal inputs (active)
The signal inputs are connected to

the screw terminals on terminal 3.
The maximum cable cross-section
for the screw terminals is 1.5 mm2.
Normal installation cables are sufficient for making the connections.
Input voltage range:
12 ... 24 VDC
Relay contact,
switch, or similar things
External
system
12...24 V (external)
GND (external)
Terminal 3
Term. 3.1 Term. 3.2
Term. 3.3 Term. 3.4
Endress+Hauser
Input 1
Input 2
29
Wiring
Silopilot M FMM50
5.3.6
Signal inputs (passive)
The signal inputs are connected to the screw terminals

on terminal 3.
The maximum cable cross-section for the screw
terminals is 1.5 mm2.
Normal installation cables are sufficient for making the
connections.
Contact load: max. 5 mW
Relay contact,
switch, or similar things
Terminal 3
Term. 3.5 Term. 3.6 Input 1
Term. 3.7 Term. 3.8 Input 2
Note!
The signal inputs (active/passive) can only be used alternatively. A double connection from
input x active and passive cannot be used!
In the device version with an external start button (Silopilot M FMM50 - ***********2),
this is connected to the passive signal input 1. Only signal output 2 is then available to you as
active or passive.
5.4
Post-connection check
Please undertake the following checks after wiring up the measuring device:
Is the terminal assignment correct?
Is the cable gland sealed?
If power supply is present:
Is the measuring device ready and is the LCD display lit up?
Is the housing cover screwed shut?
30
Endress+Hauser
Bedienung
Vor-Ort-Bedienung
Bedienung mit VU331
Mit der LCD-Anzeige VU331 kann die Konfiguration ber 3 Tasten direkt am Ge
bedienung knnen alle Gertefunktionen eingestellt werden. Das Men besteht
Funktionen. In den Funktionen knnen Anwendungsparameter
abgelesen oder e
Silopilot
M
FMM50
Operation
Vor-Ort-Bedienung
Bedienung
mit VU331 ber 3 Tasten direkt am Gert erfolgen. ber eine MenVor-Ort-Bedienung
Bedienung
VU331
Mit der LCD-Anzeige VU331
kann mit
die Konfiguration
Anwender wird dabei durch die komplette Inbetriebnahme gefhrt.
bedienung knnen alleMit
Gertefunktionen
eingestellt
werden.
Das
Men besteht
Funktionsgruppen
MitLCD-Anzeige
der LCD-Anzeige
VU331
kann
die Konfiguration
3 Tasten
amund
Gert
erfolgen.
der
VU331
kann
die Konfiguration
ber ber
3aus
Tasten
direktdirekt
am Gert
erfolgen.
berber
eine eine
Men-MenFunktionen. In den Funktionen
knnen
Anwendungsparameter
abgelesen
oder
eingestellt
werden.
Der
bedienung
knnen
alle Gertefunktionen
eingestellt
werden.
Das Men
besteht
aus Funktionsgruppen
bedienung
knnen
eingestellt
werden.
Das Men
besteht
aus Funktionsgruppen
und und
Anwender wird dabei durch
die komplette
Inbetriebnahme
gefhrt.
6Funktionen.
In Funktionen
den Funktionen
knnen
Anwendungsparameter
abgelesen
eingestellt
werden.
Funktionen.
InOperation
den
knnen
Anwendungsparameter
abgelesen
oder oder
eingestellt
werden.
Der Der
Anwender
die komplette
Inbetriebnahme
gefhrt.
Anwender
wird wird
dabeidabei
durchdurch
die komplette
Inbetriebnahme
gefhrt.
Bedienung mit VU331
6.1
Quick operation guide
m e
a s u r e d v a l u e
6 3 . 4 2
0 0 0
G r o u p
Function groups Functions
s e l e c t i o n
s e t u p
i n p u t s
Unit
a n d
o u t p u t s
me a s u r eme n t
p a r am .

emp t y
c a l i b r .
0 0 1
2 0 . 0 0 0 m
d i s t a n c e
f l a n g e
t o

m i n .
f i l l i n g

Help text

Value
b a s i c
Selection
list
6 3 . 4 2
_ _ _ _ _ _ _ _
Bargraph
Position
0 0 0
_ _ _ _ _ _ _ _
Label

Field
Bedienung mit Handbediengert

Communicator
DXR375
L00-FMRxxxxx-07-00-00-de-002
L00-FMRxxxxx-07-00-00-de-002
L00-FMRxxxxx-07-00-00-de-002
Mit dem Handbediengert DXR375 knnen ber eine Menbedienung
alle Gert
Selection and configuration in the operating menu:
den.
Bedienung mit Handbediengert Field Communicator DXR375
1.DXR375
Use Fmit
to Handbediengert
switch
from
measured
value
displayDXR375
to group
selection.
Bedienung
mit ber
Handbediengert
Communicator
DXR375
Bedienung
FieldField
Communicator
Mit dem Handbediengert
knnen
eine the
Menbedienung
eingestellt
werden.
Usedem
S Handbediengert
or O to select
the
function
group
(e.g. "Safety
settings
(04)") and
confirm
bywerMit
DXR375
knnen
ber
eine
Menbedienung
alle
Gertefunktionen
eingestellt
Mit2.dem
Handbediengert
DXR375
knnen
ber
einerequired
Menbedienung
eingestellt
wer
den. den.
pressing F. The first function (e.g. "Current on alarm (040)") is selected.

3. Editing mode is activated by pressing O or S.

Numbers and
text entry:
a) The first
digit
of the
number/text can be edited
by pressingO or S (e.g. "Current on

alarm (040)").

b) F moves
the input
screen to the next digit. Continue
with (a)
until the value has
been
fully

entered or
modified.
c) When the symbol "" appears in the input screen, use F to adopt (save) the value.
d) O + S (= X) cancels the Hinweis!
entry. Editing mode is quit.
Selection menus:
"Current on alarm (040)"), S or O can be used to select the
a) In the function selected (e.g.
parameter required.
b) F confirms
the selection.
appears in front of
the parameter selected.

c) F confirms the
value edited. Editing mode is quit.

d) O + S (= X) cancels the selection.

mode is quit.
Editing
Note!
The active selection is indicated by a in front of the menu text!
L00-FMPxxxxx-07-00-00-yy-005
Weitergehende Informationen zum HART-Handbediengert finden Sie in der b
4. Use F to select the next function

(e.g. "Min. safety (042)").
tung, die sich in der Transporttasche des DXR375 befindet.
L00-FMPxxxxx-07-00-00-yy-005
L00-FMPxxxxx-07-00-00-yy-005
Hinweis!
5. Entering O + S (= X) takes you back to the last function.
Weitergehende Informationen
zum HART-Handbediengert finden Sie in der betreffenden BetriebsanleiHinweis!
Hinweis!
Entering O
+DXR375
S (= X)
again takes you to group selection.
tung, die sich in der
Transporttasche
des
befindet.
Weitergehende
Informationen
HART-Handbediengert
finden
der betreffenden
BetriebsanleiWeitergehende
Informationen
zum zum
HART-Handbediengert
finden
Sie inSie
derinbetreffenden
Betriebsanlei-
Entering O + S (= X) again takes you back to the measured value display.

die
sich
der Transporttasche
des DXR375
befindet.
Endress
Hauser
tung,tung,
die +sich
in
derinTransporttasche
des DXR375
befindet.
+ Hauser
33
Endress
+ Hauser
Endress
+ Hauser
33 33
Endress+Hauser
31
Operation
Silopilot M FMM50
6.2
Display and operating elements
6.2.1
Display symbols
The following table describes the symbols used in the display:

Symbol
Meaning
Alarm symbol
- This alarm symbol is shown when the device is in an alarm status
(error status).
- If the symbol is flashing, a fault has occurred.
Lock symbol
- This lock symbol is when the device is locked, i.e. when no energy
is available.
COM symbol
- This communication symbol is shown when data transfer is taking
place.
Hand symbol
- This symbol flashes when the device is in the "Manual mode" type
of measurement.
- When the O or S button is pressed, the symbol disappears and the
direction selected (run-up or run-off ) is shown.
6.2.2
Function of buttons
The following table describes the function(s) of the individual buttons:

Button(s)
O or V
S or W
X or Z
F
F
Man.
start
or
external start button
32
Meaning
- Upwards navigation in the selection list

- Edit the numerical values within a function
- Downwards navigation in the selection list
- Edit the numerical values within a function
- Navigation to the left within a function group
- Navigation to the right within a function group
- Confirmation
- Starts measurement process (provided that the Silopilot is in the
measured value display function)
Endress+Hauser
Silopilot M FMM50
Operation
6.2.3
LED
The green LED positioned to the right of the LC display is used to display the pulse of the toothed
wheel during a measurement process. The counting wheel emits a pulse to the evaluation electronics every 5 cm of tape length. The status of the LED changes at the same time. Once the
measurement process is complete, the last LED status is retained.
LED
6.3
General structure of operating menu
The operating menu consists of two levels:

Function groups (00, 01, ..., 08):
The individual possible ways of operating the device are divided roughly into function groups.
Function groups available are e.g.: "basic setup, "inputs and outputs", "safety settings",
"linearization", etc.
Functions (001, 002, ..., 083):
Each function group consists of one or more functions. The actual operation and/or setting of
parameters for the device takes place in the functions. Numerical values can be entered here
and parameters selected and saved. Functions available from the "inputs and outputs (01)"
function group are e.g.: "input 1 (010)", "polarity input 1 (011)", "relay output 1 (014)",
etc.
If e.g. the polarity of input 1 is to be changed, the following procedure applies:
1. Select the function group "inputs and outputs (01)"
2. Select the function "polarity input 1 (011)"
3. Select "NC contact" (normally closed contact) or "NO contact" (normally opened contacted)
Endress+Hauser
33
Operation
Silopilot M FMM50
6.4
Identification of functions
An item number is shown for every function in the display to make orientation within the
function menu simpler.
001
Function
Function group
The first two digits indicate the function group:

basic setup (00)
inputs and outputs (01)
measurement parameters (02)
...
The third digit numbers the individual functions within the function group:
basic setup (00)
empty calibration (001)

block distance (002)
...
The item number is always given in brackets below (e.g. "empty calibr. (001)" after the
function described.
6.5
Blocking / releasing operation
6.5.1
Software locking
Enter a number other than 100 in the "diagnostics (07)" function group for the "unlock
parameter (074)" function.
The lock symbol appears on the display, no more entries can be made.
A measurement can still be triggered using the "Man. start" button.
Enter the number "100" to release operation, entries can now be made again.
6.5.2
Hardware locking
Press the S, O and F buttons.

The lock symbol appears on the display, no more entries can be made.
A measurement can still be triggered using the "Man. start" button.
To release operation, press the S, O and F buttons again, entries can now be made again.
34
Endress+Hauser
Silopilot M FMM50
Commissioning
Commissioning
Ensure that the post-installation check and post-connection check have been undertaken before
you start up your measuring point:
Checklist "Post-installation check" (see chapter 4.5)
Checklist "Post-connection check" (see chapter 5.4)
7.1
Switching on measuring device
If the device is being switched on for the first time, the following appears on the display:
appears after 5 seconds
appears after another 5 seconds
This display appears when switching on for the first time,

please select a language.
This display also only appears when switching on for the first
time, please select a length unit.
The last measured value is displayed.
Endress+Hauser
Note!
A measurement must first be undertaken before a measured value valid for the current system
can be obtained.
35
Commissioning
Silopilot M FMM50
7.2
Basic setup
In most cases, the basic calibration is sufficient for successful commissioning. More complex
measurement tasks may however require further settings. For the details of all functions, please
see chapter 8.
You will find a table in the appendix detailing the values preset in the factory.
Silopilot M FMM50
Block
distance
Empty
calibration
Full calibration
7.2.1
Empty calibration (001)
With this function, you enter the distance between the

mounting flange (reference point for measurement) and
the minimum fill level (=zero point).
Range of values: 1 m ... length of measuring tape
(or converted value in feet/inches)
Default value:
7.2.2
Block distance (002)
With this function, you enter the distance between the flange
of the Silopilot and the end of the sensing weight (in upper
limit position).
Range of values: 0.23 m ... 5 m
Default value:
36
length of measuring tape
0.8 m
Endress+Hauser
Silopilot M FMM50
Commissioning
7.2.3
Full calibration (003)

minimum fill level (=zero point) and maximum fill level
(=measurement range).
Range of values: 1 m ... empty calibration - Block distance
Default value:
7.2.4
Type of measurement (020)
With this function, you select the type of measurement for

the Silopilot:
Single cycle: A single measurement can be activated
manually using buttons on the device or using a
corresponding input signal (see chapter 7.2, functions 010
and 012).
Periodical: The Silopilot can take time-controlled
measurements. The time interval can be defined in
functions 021 and 022 (see chapter 7.3).
Manual: The Silopilot can only be operated using the
buttons on the device. This type of measurement gives the
user the opportunity to move the sensing weight slowly
(e.g. when changing the cage sensing weight).
For a precise description of this type of measurement,
please refer to chapter 9.
Default value:
Endress+Hauser
Length of measuring tape - 0.8 m
Single cycle
37
Silopilot M FMM50
8.1
"Basic setup (00)" function group
In most cases, basic setup is sufficient for successful commissioning. More complex measurement
tasks may however require further settings.
Please refer to this and the following sections for details. You will find a table in the appendix to
these operating instructions detailing the values preset in the factory.
Silopilot M FMM 50
Distance (004)
Security distance (043)

Ullage CU/DU (050)
Level CH/DU (050)
Safety distance (042)
8.1.1

mounting flange (reference point for measurement) and the
minimum fill level (=zero point).
Range of values: 1 m ... length of measuring tape
Default value:
8.1.2
With this function, you enter the distance between the flange
of the Silopilot and the end of the sensing weight (in upper
limit position).
Range of values: 0.23 m ... 5 m
Default value:
38
Length of measuring tape
0.8 m
Endress+Hauser
Silopilot M FMM50
8.1.3

minimum fill level (=zero point) and maximum fill level
(=measurement range).
Range of values: 1 m ... empty calibration - block distance
Default value:
8.1.4
With this function, you select the type of measurement for

the Silopilot:
Single cycle: A single measurement can be activated
manually using buttons on the device or using a
corresponding input signal (see function 010/012).
Periodical: The Silopilot can take time-controlled
measurements. The time interval can be defined in the
021/022 functions.
Manual: The Silopilot can only be operated using the
buttons on the device. This type of measurement gives the
user the opportunity to move the sensing weight slowly
(e.g. when changing to larger sensing weights).
For a precise description of this type of measurement,
please refer to the corresponding chapter .
Default value:
#
!
Individual measurement
Warning!
When in manual mode, the upper limit switch and the loose band switch have no function!
Users must themselves ascertain the position in which the sensing weight is currently located.
With this type of measurement, the sensing weight can (depending on the maximum tape length)
be lowered into unauthorized areas of the container (or e.g. in an outlet worm).
Note!
A measurement can only be taken when the device is in the measured value display (000). This
also applies to the device version with an external start button.
8.1.5
Distance/measured value (004)
Endress+Hauser
Length of measuring tape - 0.8 m
With this function, you can display the distance measured

between the Silopilot and product and the current measured
value. The display depends on the digits after the decimal
place (function 062), length unit (function 083) and possibly .
linearization.
39
Silopilot M FMM50
8.2
"Inputs and outputs (01)" function group
The entries made in this function group determine the characteristics of the inputs and relay
outputs.
8.2.1
Input 1 (010)
With this function, you determine the characteristics of

input 1:
Not used
Bolting: If there is a signal at input 1 (also see function
011), the Silopilot is blocked for further measurements. If
necessary, the sensing weight is moved into the upper limit
position, the measurement is canceled immediately.
Start measurement: If there is a signal at input 1, the
Silopilot starts a new measurement.
Default value:
Note!
In the device version with an external start button, this is connected to input 1. The function is
then set to "Start measurement" in the factory.
8.2.2
Polarity of input 1 (011)
With this function, you determine the polarity of input 1, if

"bolting" or "start measurement" has been selected in function
010:
Normally closed (NC) contact: The input function
becomes active if the input contact is opened (passive
input) or the voltage level falls (active input).
Normally open (NO) contact: The input function
becomes active if the input contact is closed (passive input)
or there is voltage (active input).
Default value:
8.2.3

8.2.4
Normally open contact
Input 2 (012)
With this function, you determine the characteristics of

input 2. The selection options available are identical to those
for input 1 (see function 010).
Default value:
Not used
Polarity of input 2 (013)
With this function, you determine the polarity of input 2.

The selection options available are identical to those for
input 1 (see function 011).
Default value:
40
No function
Normally open contact
Endress+Hauser
Silopilot M FMM50
8.2.5
Relay for output 1 (014)
With this function, you determine the characteristics of the

relay for output 1:
Alarm: Relay switches as soon as an error (e.g. tape
breakage or burying) is detected.
Threshold: Relay switches as soon as a set limit value (see
function 017 and 018) is exceeded or not reached.
Service interval: Relay switches when the value set in the
maintenance interval (024) function is reached.
Counter pulses: Relay switches at the impulse value set
in function 015 and with the counter impulse length set in
function 016.
Reset pulse: Relay switches at the reset pulse length set
in function 019 before a new measurement. This output
can be used to reset an external counter.
Band return : Relay switches during reversal in direction
of tape from tape run off to tape run up.
Running up: Relay switches when running up the sensing
weight.
Top position: Relay switches as soon as the upper limit
position of the sensing weight (end of measurement) is
reached.
Measuring: Relay switches during the entire Silopilot
measuring period.
Default value:
8.2.6
Alarm
Relay for output 2 (01A) to relay for output 6 (01E)
The functionality of the outputs correspond to those of the relay for output 1 (see function 014).
Outputs 3 (01C) to output 6 (01E) are only available as options. Please refer to the product
structure in chapter 2 for details.
Default value:
Endress+Hauser
Relay for output 2 (01A)
Service interval
Relay for output 3 (01B)
Measuring
Relay for output 4 (01C)
Threshold
Relay for output 5 (01D)
Reset pulse
Relay for output 6 (01E)
Band return
41
Silopilot M FMM50
8.2.7
Pulse weight (015)
With this function, you enter the move distance per pulse at
the counting output. The distance is calculated from the value
set 5 cm.
Range of values: 1 ... 20 (= 5 cm ... 100 cm or the value

converted into feet/inches)
Default value:
Example (see illustration):

Every 0.2 m of move distance (pulse valve = 4) issues the preset counting pulse output e.g.
relay 1, one counting pulse. You can enter the length of this pulse in the "pulse length (016)"
function.
Counter pulses
Counting pulse length
0.1
0.2
0.3
0.4
8.2.8
Pulse length (016)
0.5
0.6
0.7
Limit value (017)
1.0
Range of values: 30 ms ... 100 ms [pulse weight = 1]

30 ms ... 250 ms [pulse weight = 2]
30 ms ... 400 ms [pulse weight = 3]
30 ms ... 550 ms [pulse weight = 4 .. 20]
8.2.9
0.9
With this function, you enter the length of the counter pulses
in milliseconds. In such cases, the range of values depends on
the pulse weight (015).
Default value:
0.8
Move distance
of measuring
tape [m]
50 ms
With this function, you determine the limit value of the

relay outputs, when e.g. "limit value" has been selected
in function 014, as a percentage of the measurement range
(fill level).
Range of values: 0% ... 100%
Default value:
42
60%
Endress+Hauser
Silopilot M FMM50
8.2.10 Hysteresis (018)
With this function, you determine the hysteresis of the relay

outputs, when e.g. "limit value" has been selected in function
014, as a percentage of the measurement range (fill level).
In such cases, the value entered relates to the limit value
specified in function 017 not being reached.
Range of values: 0% ... 100%
Default value:
3%
100%
Limit value (017) = 50% reached

Relay activating
Hysteresis (018) = 30% not reached

Relay falling
0%
8.2.11 Reset pulse (019)
With this function, you determine the length of the reset

pulse of the relay outputs, when e.g. "reset pulse" has been
selected in function 014, in milliseconds.
Range of values: 30 ms ... 1000 ms
Default value:
Endress+Hauser
300 ms
43
Silopilot M FMM50
8.3
"Measurement parameters (02)" function group
8.3.1
8.3.2
With this function, you select a type of measurement for the

Silopilot. You will find a precise description of this function in
the 8.1 "basic setup" section.
Default value:
Single cycle
Time interval (021)
With this function, you enter a value for the time interval
for the "periodical" type of measurement (see function 020).
You enter the unit of this value (minutes or hours) in
function 022.
Range of values: 1 ... 60 (minutes or hours)
Default value:
"
Attention!
When operating the Silopilot, please observe the minimum time (TM) for a measurement cycle
depending on the ambient temperature and measurement range.
TM [minute]
Tu=70C
70
60
50
Tu=60C
40
Tu=50C
30
Tu=40C
Tu=30C
Tu=20C
20
10
10
20
30
40
50
60
70
MB
[m]
Tu = ambient temperature; MB = measurement range
Warning!
The minimum time for a measurement cycle must be taken into account in all types of
measurement (function 020). Non-observance may result in unauthorized heating and
therefore malfunctions!
8.3.3
Time unit (022)
With this function, you enter the unit of the time interval
from function 021.
Min.: Minute(s)
h: Hour(s)
Default value:
44
Min.
Endress+Hauser
Silopilot M FMM50
8.3.4
Normal or short (023)
With this function, you select the operating mode for the
measurement:
Normal: At the start of a measurement, the Silopilot
lowers the sensing weight down to the product, the
sensing weight is then pulled back into the upper limit
position.
Short: At the start of a measurement, the Silopilot lowers
the sensing weight down to product, but the sensing
weight is then only raised by one meter. An input for the
lock should be used since in this operating mode the
sensing weight is not protected against burying. The upper
limit position is approached every 20 measurement cycles.
Default value:
Normal
Note!
Depending on silo height and fill level, the "short" operating mode can considerably shorten the
length of a measurement cycle. Disadvantages of this operating mode:
By selecting the appropriate settings, the user must ensure that the sensing weight is not buried.
There is little point in using a relay output for the counter pulse since the Silopilot does not
approach a defined point (and therefore no defined distance) at the end of a measurement.
Before removing the Silopilot, e.g. for maintenance work (tape changes), the sensing weight
must be moved into the upper limit position. The "manual" type of measurement should be
used for this purpose.
8.3.5
Service interval (024)
With this function, you specify the number of measurement

cycles before the next maintenance (including tape changes)
is undertaken. If the set value is reached, the Silopilot issues
a warning. The "service interval" relay output switches.
The warning and/or switched relay output can be reset by
resetting the service interval counter in function 025.
Range of values: 1 ... 90000
Default value:
45000
Note!
The number of Silopilot measurements before the next round of maintenance work depends on
the process environment. The user should adjust this value depending on the level of dirt and/or
measuring tape condition!
8.3.6
Service interval counter (025)
With this function, you can change the internal counter for the
service interval, e.g. for resetting purposes once the service
interval has been reached (see function 024).
Endress+Hauser
45
Silopilot M FMM50
8.3.7
Simulation (026)
Simulation mode allows the user to simulate a particular

measured value, e.g. in order to check downstream process
control systems. The relay outputs can also be checked.
During simulation, the measured value display (function 000)
shows the alarm symbol. The following simulations can be
selected:
Sim. off: Simulation is switched off.
Sim. level: A fill level can be specified in function 027. In
such cases, the range of values conforms with the upperrange value entered in function 057. The value entered is
shown in the measured value display. The functions of the
relay outputs (e.g. the limit value) and the current output
follow the simulation value.
Sim. volume: A volume can be specified in function 027.
In such cases, the range of values conforms with the
upper-range value entered in function 057. The value
entered is shown in the measured value display. The
functions of the relay outputs (e.g. the limit value) and the
current output follow the simulation value.
Sim. current : A current value can be specified in
function 027. The measured value display continues to
show the last measured value. The functions of the relay
outputs (e.g. the limit value) do not follow the simulation
value.
Default value:
46
Sim. off
Note!
When in simulation mode, normal measuring with the Silopilot is not possible.
If the device was in "manual" mode before simulation was activated, the sensing weight
remains in its current setting.
If the device was in "periodical" mode before simulation was activated, this mode remains
active. The last measured value is saved internally and once the simulation is ended, is shown
in the measured value display.
If the device was in "single cycle" mode before simulation was activated, this mode is no longer
active. The inputs and the "Man.start" button are deactivated. A measurement which has
already been started is normally ended, measured value is saved internally and once the
simulation is ended, is shown in the measured value display.
Endress+Hauser
Silopilot M FMM50
8.3.8
Simulation value (027)
With this function, you enter a value for the type of

simulation selected in function 026.
Range of values: 0 ... 99 m (level)
0 ... 22.00 mA (current)
0 ... 100 000 (volume)
Example of fill level simulation

Silopilot settings:
Function
Function number
Input / value
Empty calibration
001
50 m
Full calibration
003
45 m
Relay 1
014
Limit value
Limit value
017
50%
Hysteresis
018
10%
Level/ullage CU/DU
050
Level CU
Linearization
051
Linear
Customer unit
056
m3
Upper-range value
057
10000
1. Simulation (026)
= level
Simulation value (027) = 8000
display (000)
Current output
Relay 1 is activated
= 8000 m3
= 16.8 mA
2. Simulation (026)
= level
Simulation value (027) = 2000
display (000)
Current output
Relay 1 has fallen
Endress+Hauser
= 2000 m3
= 7.2 mA
47
Silopilot M FMM50
8.4
"Current output (03)" function group
8.4.1
Current mode (030)

current output:
Normal: The current output of the Silopilot delivers a
current of 0/4 ... 20 mA (selectable in function 033)
related to 0 ... 100% of the measurement range set
(function 002 "full calibration").
Current magnifier: If this option is selected, only part of
the measurement range in the output current range of
0/4 ... 20 mA (selectable in function 033) is displayed (see
following illustration). This range is defined by function
031 "0/4mA value" and function 042 "20mA value".
Default value:
Normal
[mA]
20
Current
magnifier
Normal
Function 031 "0/4mA value"

Function 032 "20mA value"
100
8.4.2
0/4 mA value (031)
[%]
With this function, you determine the value for the lower
limit of the current output (see function 030).
Range of values: Depends on distance unit or CU
8.4.3
20 mA value (032)
With this function, you determine the value for the upper
limit of the current output (see function 030).
Range of values: Depends on distance unit or CU
"
Attention!
When changing the upper-range value (in function 057), the 0/4 mA value or the 20 mA value
must also be changed or adapted!
8.4.4
Current Range (033)
With this function, you select the range of the current output
(030).
4-20mA
0-20mA
Default value:
48
4-20mA
Endress+Hauser
Silopilot M FMM50
8.5
"Safety settings (04)" function group
8.5.1
Output on alarm (040)

current output in the event of an error:
MIN (0/3.6mA): If the Silopilot detects an error (e.g.
tape tearing off), the current falls to 0 or 3.6 mA (depends
on function 033).
MAX (22mA): If the Silopilot detects an error, the
current increases to 22 mA.
Hold: If the Silopilot detects an error, the last current
output is retained.
User-specific.: If the Silopilot detects an error, the current
set in function 041 is output.
Default value:
8.5.2
MIN (0/3.6mA)
Current value (041)
With this function, you determine the user-specific

current value in the event of an error (see function 040).
Range of values: 0 ... 22.00 mA
Default value:
8.5.3
Min. safety (042)
3.60 mA
With this function, you determine the minimum distance

e.g. to an outlet worm. This function prevents the measuring
tape from running out into an unauthorized area of the silo
or bunker (also see Basic calibration chapter 8.1).
Range of values: 0 m ... (full calibration - min. safety)
Default value:
8.5.4
Safety distance (043)
0m
A configurable safety zone is set up before the blocking

distance (function 002). This zone is used to warn that
if the fill level continues to rise, future measurements
could be invalid since the blocking distance (and therefore
also the minimum run out length of the Silopilot) could not
be reached.
Range of values: 0 m ... (full calibration - min. safety)
Default value:
Endress+Hauser
0m
49
Silopilot M FMM50
8.6
"Linearization (05)" function group
8.6.1
Level/volume (050)
With this function, you determine the display value in the

measured value display function (000).
Level CU: Depiction of fill level in customer units. The
unit can be selected or deselected in the "customer unit"
function (056), and the maximum scale value in "max.
scale" function (057). Linearization of the measured value
is possible.
Level DU: Depiction of the fill level in the "distance unit"
function (083).
Ullage CU: Depiction of residual volume in customers
units. The unit can be selected or deselected in the
"customer unit" function (056), and the maximum scale
value in the "max. scale" function (057). Linearization of
the measured value is possible.
Ullage DU: Depiction of residual distance in "distance
unit" function (083).
Default value:
Level CU
Note!
The reference point for level and ullage is the "full calibration (003)".
Example of a volumetric measurement (without linearization, also see basic setup):
- Full calibration (003) = 20 m
- Silo volume (in measurement range selected) = 500 m3
- Current level = 4 m
1. measurement of current volume
Level/ullage (050) = Level CU
Linearization (051) = linear,
Customer unit (056) = m3,
Max. scale (057) = 500
display (000) = 100 m3
8.6.2
display (000) = 400 m3
Linearization (051)
Linearization defines the relationship between the fill level

and container volume and/or product weight and permits a
measurement in customers units (CU).
Linear: The relationship between the fill level and
container volume is linear.
Table On: Activates a previously entered linearization
table.
Delete table: Deletes an available linearization table.
Manually: Input of a linearization table.
Default value:
50
2. measurement of residual volume

Level/ullage (050) = Ullage CU
Linearization (051) = linear
Customer unit (056) = m3,
Max. scale (057) = 500
Linear
Endress+Hauser
Silopilot M FMM50
8.6.2.1 Manual linearization

If the fill level is not proportional to the volume and/or weight within the measurement range
set (full calibration (003)), a linearization table can be entered. The following preconditions
apply:
- The maximum 32 pairs of values for level/volume and/or level/weight are known
(e.g. gauging capacity by liters).
- The fill level values must be entered in ascending order (curve rises in monotone manner).
- The fill height for the first and last points of the linearization curve should correspond to the
empty and full calibration.
- Linearization is undertaken in the unit of basic setup (distance unit (083)).
20 mA = 100%
4 mA = 0%
Each point m in the linearization table is described by a pair of values:

n fill level and volume (or weight) o.
Endress+Hauser
Note!
- Before entering a linearization table, any tables present from previously must be deleted:
(linearization (051) = "clear table").
- Once a linearization table has been entered, it must be activated:
(linearization (031) = "table on").
- An entered linearization table can be deactivated by selecting "linear".
This does not delete the table and it can be reactivated at any time by selecting "table On".
51
Silopilot M FMM50
8.6.2.2 Entering a linearization table

You can enter a linearization table as follows:
Select manually linearization

(= entry of linearization table)
Select table point 1

(start with 1, maximum 32)
Enter the fill level belonging to point 1
Enter the corresponding volume (weight)
What if another table point is to be entered?
Select table point 2
Continue either until 32 table points have been selected or until manual entry of the linearization
table is completed by selecting "next point = no".
Once the linearization table has been activated via "table on", linearization is activated.
52
Note!
If the customer unit (function 056) and/or upper-range value (function 057) is changed, the
linearization table has to be re-entered or adjusted!
Endress+Hauser
Silopilot M FMM50
8.6.3
Customer unit (056)
With this function, you can select the customer unit. The
following units are available for selection:
Percentage (%)
Weight: kg, t
Volume: m3, ft3
Length: m, ft, in
Default value:
8.6.4
Maximum scale (057)
With this function, you can define the upper-range value (in
the unit selected and the number of digits after the decimal
point selected).
Default value:
Endress+Hauser
100
53
Silopilot M FMM50
8.7
"Display (06)" function group
8.7.1
Language (060)
With this function, select the language for the display texts:
German
English
Default value:
8.7.2
Back to home (061)
With this function, you specify the time after which the
display returns to the measured value display (000).
Range of values: 3 ... 9999 seconds
Default value:
8.7.3
English
Number of decimals (062)
With this function, you select the number of digits after the
decimal point for the measured value display (000) and for
entry of several parameter values (e.g. limit value):
x:
No digit(s) after the decimal point
x.x:
One digit after the decimal point
x.xx: Two digits after the decimal point
x.xxx: Three digits after the decimal point
Default value:
8.7.4
100
x.xx
Format display (063)
With this function, you activate a test for the LC display.

All points on the display are activated for around 2 seconds.
Off: No display test
On: Display test
Default value:
Off
54
Endress+Hauser
Silopilot M FMM50
8.8
"Diagnostics (07)" function group
8.8.1
Present error (070)
The present error (e.g. "simulation activated"), its error code

(e.g. 621) and the letter "W" for warning or "A" for alarm are
shown in the display. If the error is a warning, only this is
displayed. In the case of an alarm, this is also output via the
"Alarm" relay output, provided that this has been selected.
For the depiction of all error codes, please refer to chapter 10
"Troubleshooting".
8.8.2
Previous error (071)
8.8.3
Clear errors (072)
The previous error, its error code and the letter "W" for
warning or "A" for alarm are shown in the display.
For the depiction of all error codes, please refer to chapter 10
"Troubleshooting".
With this function, you can delete the errors shown:

keep: Errors are not deleted.
erase last: Last error is deleted.
erase current: Current error is deleted.
erase all : All errors are deleted.
Default value:
8.8.4
Reset (073)
With this function, you can reset the Silopilot. All parameters
are loaded with their default values.
Range of values: 333 undertakes reset
<>333 does not undertake reset
Note!
At least a basic calibration must have been undertaken before the Silopilot can be reset!
Take a note (if possible) of the parameters set so that the Silopilot function required can be reestablished after the reset! You will find suitable tables for noting all settings in the appendix.
8.8.5
Unlock parameter (074)
Endress+Hauser
keep
With this function, you can lock/unlock the parameter

entries. No more values can then be entered in any part of
the menu (exception: release code).
Range of values: <>100 locks parameter entry
100 unlocks parameter entry
55
Silopilot M FMM50
8.9
"System parameters (08)" function group
8.9.1
Tag number (080)
With this function, you can give the measuring point of the
Silopilot a name of no more than 16 alpha-numerical digits.
Default value:
8.9.2
Protocol + software number (081)
8.9.3
With this function, you can display the serial number of the
Silopilot. You will also find the serial number on the nameplate.
Distance unit (083)
With this function, you can display the protocol and

software version of the Silopilot.
Serial number (082)
8.9.4
With this function, you can enter the length unit of the
Silopilot. This forms the basis for all display and entry values,
with the exception of the technical unit (CU), provided that
this has been selected.
m: meter
ft: feet
in: inch
Default value:
8.10
----------------
"Service (0D)" function group
You can find a detailed description of the "service" function group as well as a detailed overview
of the function menu in the Service Manual for Silopilot M.
56
Endress+Hauser
Silopilot M FMM50
Manual mode
Manual mode
By selecting "manual" mode in the "measurement type (020)" function, the Silopilot can be
operated using the O and S keys on the device. Manual mode gives the user the opportunity to
move the sensing weight slowly (e.g. for a tape change).
Warning!
When in manual mode, the limit-switch and the tape-switch have no function! Users must
themselves ascertain the position in which the sensing weight is currently located. In manual
mode, the sensing weight can e.g. be lowered into an outlet worm (depending on the maximum
tape length).
9.1
Operation
Once the "manual" mode has been selected (see chapter 8.2), the "measured value (000)"
function must be selected. Manual movements can now be undertaken using the keys.
Sensing weight
moves down
Endress+Hauser
Sensing weight
moves up
57
Manual mode
Silopilot M FMM50
9.2
Display
If the Silopilot is in manual mode, a hand symbol appears on the display:

Symbol
Meaning
- This symbol flashes when the device is in the "manual" mode

without a button being pressed.
- This symbol flashes when the device is in the "manual" mode and
the S button is pressed.
- The sensing weight moves down.
- This symbol flashes when the device is in the "manual" mode and
the O button is pressed.
- The sensing weight moves up.
In manual mode, the measured value (000) automatically shows the tape length run out. The
value displayed depends on the distance unit (m, ft, in) selected in function 083 as well as the
depiction of digits after the decimal point selected in function 062. Once work in manual mode
has been completed, the measured value is changed back to the form of depiction originally
selected (e.g. fill level in customer units).
58
Note!
The last valid measured value remains saved internally, it is not overwritten in manual mode.
The outputs still follow this (e.g. with a 50% fill level and 4 - 20 mA output current range, 12
mA is still output for the current output).
Endress+Hauser
Silopilot M FMM50
Troubleshooting
10
Troubleshooting
10.1
Error messages
10.1.1 Current error (070)

Errors which occur during commissioning or measurement operation are displayed as follows:
by the error symbol in the "measured value (000)" function
in the "Diagnostics (07)" function group in the "present error (070)" function
Note!
Only the error with the highest level priority is displayed.
This display can be deleted in the "clear errors (072)" function.
10.1.2 Previous error (071)

The previous error is displayed in the "Diagnostics (06)" function group in the
"previous error (071)" function.
This display can be deleted in the "clear errors (072)" function.
10.2
Types of errors
Type of error
Symbol
Alarm (A)
The current output adopts a value which can be defined by the

"output on alarm (040)" function:
- MIN (0/3.6 mA)
- MAX (22 mA)
Permanent - Hold: Last value is retained
- User-specific: A defined output current can be specified in the
"output on alarm (041)" function.
Warning (W)
Flashing
Endress+Hauser
Meaning
- Device continues to measure.

- An error message is displayed.
59
Troubleshooting
Silopilot M FMM50
10.3
Error messages
All possible errors, their error codes and their meaning or possible forms of rectification can be
seen in the following tables:
Code Cause
Remedy
A100
Checksum error in internal program

memory
- Reset
- Avoid EMC problems
- If the alarm is still present after a reset,
contact service or replace the electronics
A101
Checksum error in EEPROM 1
A102
Checksum error in EEPROM 2
A103
Initialization failed
A106
Program download error

(only for service technicians)
W110 Default service parameters loaded

W111 Default user parameters loaded
Repeat download or restart

- Warning that a reset has been undertaken
- Goes out automatically with next entry
W112 Default input/output configuration

loaded
W113 Default table for linearization
loaded
60
A120
Error in loading the service

parameters
- Reset
A121
Error when loading the

user parameters
A122
Error when loading the input/output

configuration
A123
Error when loading the last measured

values
A124
Error when loading the linearization

table
- Check linearization table

- Re-enter linearization table if necessary
A130
Process of saving the service

parameters has failed
A131
Process of saving the user

parameters has failed
- Reset
A132
Process of saving the input/output

configuration has failed
A133
Process of saving the measured values

has failed
A134
Process of saving the linearization has

failed
A200
Interface to motor controller defective
A201
Initialization of motor controller failed
A202
Fatal motor error
A203
Temperature switch inside

motor triggered
- Reset
- Avoid heating the Silopilot too much
Endress+Hauser
Silopilot M FMM50
Troubleshooting
Continuation of system error messages:
Code Cause
Remedy
A204
Motor voltage too low
- Reset
- Check supply voltage (see details on Silopilot
nameplate)
A205
Motor current consumption is too

high
- Reset
- Avoid heating the Silopilot too much
A206
Motor driver defective
- Reset
A207
Motor voltage is too high
- Reset
- Check supply voltage (see details on Silopilot
nameplate)
A330
Maximum time for a measurement

exceeded
If the alarm is still present after several

measurement processes, contact service
A340
Sensing weight/tape is torn
- Check the sensing weight and measuring

tape
- Replace sensing weight and/or measuring
tape if necessary
A350
Sensing weight is buried
- Expose sensing weight by hand

- Reset or briefly withdraw supply voltage
(restart the device)
A430
Tape-switch expected
Contact service or replace the tape-switch
A431
Limit-switch expected
Contact service
A440
Minimum move distance not reached
- Check mounting situation

- Observe minimum sensing weight move
distance of 20 cm
A450
Time for counting wheel pulses

exceeded
A460
Slip on counting wheel
- Check the counting wheel

- Reset
- If the alarm is still present after a several
measurement processes, contact service
W611 Less than 2 points entered in

linearization table

- Add missing points if needed
W621 Simulation activated
Deactivate simulation in function 026
A630
- Check the tape-switch

- Check the installation situation
- Use device with larger measurement range
Maximum move distance exceeded
A650 Safety distance under-run

W651
A660
- Check the installation situation

- Check the programming
Security distance under-run
W681 Measurement range exceeded
Endress+Hauser
W690 Linearization incomplete or unusable

- Add missing points if needed
W700 Tape must be changed
- Check measuring tape, replace if necessary

- Reset service interval counter
61
Maintenance
Silopilot M FMM50
11
Maintenance
11.1
External cleaning
When externally cleaning the Silopilot, ensure that the cleaning agent used does not attack the
housing surface and seals.
11.2
Cleaning dirty compartment
The cleaning periods depend on the properties of the bulk solid. If a lot of dust has accumulated,
we would recommend blowing in small amounts of clean compressed air via the mounting flange
(see chapter 4 "Installation").
11.3
Wiper check
The two tape-wipers in the wiper are worn to a greater or lesser extent depending on the
abrasive nature of the product and then no longer sufficiently clean the measuring tape.
To check the wiper, you have to remove the Silopilot. To do so, please note chapter 4
"Installation". The following points should be checked:
Check whether the taper and the end guide are being dissected by the measuring tape. If there
are deep gashes, there is a risk of the measuring tape jamming. Replace the end guide if
necessary.
Check whether both tape-wipe scrapers are securely in contact with the measuring tape. Also
replace the tape-wiper scrapers if worn.
Check whether the bellows are still in perfect condition. Replace if damaged.
Tape-wipe
scraper
Tape-wiper
Measuring
tape
62
M6 x 50
End guide
Note!
Please refer to chapter 12 "Repair" for details of how to dismantle the Silopilot.
Endress+Hauser
Silopilot M FMM50
Maintenance
11.4
Measuring tape check
On the Silopilot, it is the measuring tape which is subject to the greatest mechanical load. It
should therefore be checked as follows at regular intervals:
If the visible part (Silopilot top position) of the measuring tape is damaged, uncoil a section
(measuring type "manual" (020)) until it looks perfect. Cut off the damaged part and re-mount
the sensing weight.
"
Attention!
Do not cut off too much. Note the original tape length and the measurement range required
(container height).
If the measuring tape is damaged on a longer part, replace the entire measuring tape. Tape
spools of standard lengths can be supplied for this purpose.
Note!
11.5
Dirty compartment check
Also check the dirty compartment at regular intervals as follows:

If the tape spool is severely attacked or damaged, replace it. Reels with standard lengths of
measuring tape wound on can be supplied for this purpose.
If the counting wheel is very sluggish to turn when the measuring tape is not loaded or is
damaged, replace it.
If the metal parts in the dirty compartment (tape guide, guide plate) are severely attacked or
damaged, replace them. An appropriate repair kit can be supplied for this purpose.
If the cover seal is severely attacked or damaged, replace it.
Endress+Hauser
Note!
63
Repair
Silopilot M FMM50
12
Repair
The Endress+Hauser repair concept ensures that the measuring devices have a modular structure
and that repairs can be undertaken by the customer. Spare parts are combined in useful kits and
are accompanied by the associated replacement instructions.
All the spare part kits and their order numbers are listed in the spare parts section. These can be
ordered from Endress+Hauser for repairs to the Silopilot M. For more information on service and
spare parts, please contact the Endress+Hauser service department.
12.1
Repairing Ex-certified devices
When repairing Ex-certified devices, the following must also be noted:

Repairs to Ex-certified devices may only be undertaken by the Endress+Hauser service team.
When replacing spare parts, only genuine parts from Endress+Hauser may be used.
When ordering spare parts, please note the device designation on the nameplate. Parts may
only be replaced with the same parts.
Conversion of a certified device in a variant with different certification may only be undertaken
by the Endress+Hauser service team.
12.2
Replacing components
Once a complete Silopilot M or the electronic module has been replaced, basic calibration must
be undertaken again. All parameters also have to be re-entered. We would therefore recommend
the following procedure:
Note down all settings (including the values of any linearization tables entered)!
Tables appropriate for this purpose can be found in the appendix.
After replacement, transfer all the settings noted and if necessary also the values from a
linearization table.
64
Endress+Hauser
Silopilot M FMM50
Repair
12.2.1 Tape change

When changing the tape or the tape spool, proceed as follows:
1. Move the sensing weight down a little (at least 5 cm) in the "manual" mode (020) so that the
measuring tape is relieved.
Note!
When using larger sensing weights (e.g. cage weight), the weight must be lowered to an
appropriate hatch (see chapter 4 "Installation").
2. Switch off supply voltage:
- Move mains switch to "O" (Off) if the sensing weight is easily accessible.
- Disconnect the mains cable if the Silopilot needs to be removed.
3. Remove or expose the Silopilot until the wiper and sensing weight are accessible.
4. Remove the tape border from the measuring tape (see chapter 11.4).
5. Unfasten the tape spool's locking screw. To simplify the process of changing the tape, we
recommend removing the counting wheel and tape guide.
6. Screw the two M6 screws (at least 50 mm, DIN 933) evenly into the relevant reel holes. The
tape spool is thereby pulled off the drive shaft. Alternatively, an appropriate extraction tool is
provided as a spare part.
Tape spool
Tape guide
Counting wheel
M6 holes
7. Carefully remove the tape spool and unwound part of the measuring tapes from the device.
8. A new tape spool is then installed in reverse order.
Endress+Hauser
65
Repair
Silopilot M FMM50
12.2.2 Replacing the wiper

To replace the wiper, proceed as follows:
1. Move the sensing weight down a little (at least 5 cm) in the "manual" mode (020) so that the
measuring tape is relieved.
Note!
When using larger sensing weights (e.g. cage weight), the weight must be lowered to an
appropriate hatch (see chapter 4 "Installation").
2.
3.
4.
5.
Disconnect the mains cable.

Remove or expose the Silopilot until the wiper and sensing weight are accessible.
Remove the tape border (and therefore also the sensing weight) from the measuring tape.
Unfasten the three M6 wiper screws. You can now take out the wiper.
Guide screw
Guide groove of wiper
Tape-wipe
scraper
Tape-wipe
Measuring
tape
M6 x 50
End guide
Note!
When dismantling or installing, ensure that the measuring tape is positioned correctly in the
wiper. The measuring tape must not be turned in the dirty compartment. The dirty compartment
cover should be opened during installation for this purpose.
6. A new wiper is then installed in reverse order. While assembling, you must ensure that the
guide groove on the wiper is positioned correctly in relation to the guide screw on the Silopilot
housing.
66
Endress+Hauser
Silopilot M FMM50
Repair
12.2.3 Replacing the drive unit

To replace the drive unit, proceed as follows:
1. Move the sensing weight down a little in the "manual" mode (020) so that the measuring tape
and therefore the drive shaft are relieved. Then fix the sensing weight or measuring tape in
place.
2. Switch off supply voltage:
- Move mains switch to "O" (Off) if the sensing weight is easily accessible.
- Disconnect the mains cable if the Silopilot needs to be removed.
Warning!
The DC link of the FMM50 remains a hazardous voltage level for a minimum of 20
minutes after disconnecting the supply voltage. Therefore always wait for 20 minutes
after disconnecting the supply voltage before removing the cover!
Cover plate
Locking
screw
Earth
terminal
Switch plate
Switch socket
Motorgearboxunit
3. Loosen the 5 screws of the cover plate and take off the cover.
4. The plug for the motor connector cable can be seen at the top right of the electronics,
disconnect the plug.
5. Loosen the locking screw on the drive shaft, carefully pull the motor-gearbox-unit and the
switch plate linked to it out around 10 cm. An appropriate extraction tool is provided as a
spare part.
6. Now disconnect the visible earthing line from the earthing terminal and you can now fully
remove the drive unit.
Endress+Hauser
67
Repair
Silopilot M FMM50
7. A new drive unit is fitted in reverse order. Please note the following points:
Do not forget to reconnect the earthing cable.
Use a suitable tool to force the spring in the switch socket back so that you can insert
the switch plate.
Carefully guide in the switch plate ensuring that the switch is not damaged.
Note!
Detailed replacement instructions are provided with every new drive unit!
12.2.4 Replacing the electronic unit

The electronic unit should only be replaced by a specialist. A precise description of replacement
process is enclosed with every new piece of electronics. A precise description of the process is
not therefore given at this point.
The following points should be noted during replacement:
The Silopilot's electronics retain a deadly level of voltage for several minutes after the supply
voltage is switched off. Always therefore wait 20 minutes, before loosening the cover plate and
undertaking work on the electronics!
When working with electronic components, ensure that you have sufficient ESD protection
(protection against electrostatic discharge).
Only use the electronics permitted for the device type when replacing parts. Using incorrect
electronics may result in the device being destroyed or leads to the loss of the Ex-certification.
Once an electronic unit has been replaced, basic setup must be undertaken again. All parameters
also have to be re-entered. We would therefore recommend the following procedure:
Note down all settings (including the values of any linearization tables entered)!
Tables appropriate for this purpose can be found in the appendix.
After replacement, transfer all the settings noted and if necessary the values from a
linearization table.
68
Endress+Hauser
Silopilot M FMM50
Repair
12.3
Spare parts
Note!
Please refer to the instruction leaflet supplied or these Operating Instructions for installation
instructions.
12.3.1 Electronics
Thermal fuse
(Ex version)
r
s
o
m
Endress+Hauser
Cover seal for electronics compartment

52028104
Seal, non-Ex version
52028105
Seal, Ex version
Housing cover (incl. cover seal item 1)

52028136
Housing cover, not coated, non-Ex version, no sight glass
52028137
Housing cover, coated, non-Ex version, no sight glass
52028138
Housing cover, not coated, Ex version, no sight glass
52028139
Housing cover, coated, Ex version, no sight glass
52028140
Housing cover, not coated, non-Ex version, with sight glass
52028141
Housing cover, coated, non-Ex version, with sight glass
Electronic cover
52028155
Cover, steel plate with inscription
69
Repair
70
Silopilot M FMM50
4
Motor-gearbox-unit
52028106
incl. connection and potential matching line, 230 VAC, 500 N
52028107
52028108
52028109
Device heating
52028177
Device heating, 115/230 VAC
Electronic unit, preassembled on mounting plate

52028120
230 VAC, 2 relay, not an Ex version, without heating connection
52028121
52028122
230 VAC, 2 relay, Ex version, without heating connection
52028123
52028124
52028125
52028126
52028127
52028128
230 VAC, 2 relay, not an Ex version, with heating connection
52028129
52028130
230 VAC, 2 relay, Ex version, with heating connection
52028131
52028132
52028133
52028134
52028135
Tape-switch
52028117
Tape-switch, mounting material
Cable glands or external start button

52028118
Cable gland, 4 parts, with Ex certification
52028119
Cable gland, 4 parts, without Ex certification
52028178
Start-button, external, stainless steel version
Endress+Hauser
Silopilot M FMM50
Repair
12.3.2 Mechanics
p
r
o
m
n
s
t
v
Endress+Hauser
Cover seal for dirty compartment

52028116
Seal
Housing cover (incl. cover seal item 1)

52028142
Housing cover, not coated
52028143
Housing cover, coated
71
Repair
Silopilot M FMM50
3
Tape spool
52028111
52028112
52028113
52028114
Drive shaft, complete

52028102
drive shaft incl. ball bearing, shaft seal and mounting material
Counting wheel, complete

52028103
Counting wheel, fully mounted
Tape guide kit

52028115
Tape guide, guide plate, mounting material
Process adapter
52028146
Process adapter, not coated, incl. seal and mounting material
52028147
Process adapter, coated, incl. seal and mounting material
Wiper, complete
52028068
Wiper, 230 mm, aluminum/steel, process temperature of up to +70C
52028069
Wiper, 230 mm, stainless steel, process temperature of up to +70C
52028070
52028071
52028072
52028073
52028074
52028075
52028076
52028077
52028078
Wiper, 1000 mm, aluminum/steel, process temperature of up to +150C*
52028079
Wiper, 1000 mm, stainless steel, process temperature of up to +150C*
*or +230C when using the process adapter extension item 10
Spare parts kit for wiper

52028080
Start piece, wiper plates, wiper parts, bellows, mounting material,
process temperature of up to +70C
52028081
Start piece, wiper plates, wiper parts, bellows, mounting material,
process temperature of up to +150C/+230C
Tape spool with measuring tape, 25 m

10 Process adapter extension

52028082
Process adapter extension, steel
52028083
Process adapter extension, stainless steel
72
Endress+Hauser
Silopilot M FMM50
Repair
12.3.3 Sensing weights

For a description of the sensing weights and their possible applications, please refer to
chapter 3 "Sensing weights".
Endress+Hauser
Sensing weight mounting, complete

52028088
Tape border, rotating bush, chain, mounting material, steel
52028089
Tape border, rotating bush, chain, mounting material, stainless steel
Rotating bush, complete

52028100
Rotating bush, mounting material, steel
52028101
Rotating bush, mounting material, stainless steel
Sensing weight, incl. rotating bush item 2

52028090
Steel
52028091
Stainless steel
52028092
Steel + umbrella
52028093
Stainless steel + umbrella
52028094
Medium bag
52028095
Steel cage
52028096
Stainless steel cage
52028097
Steel bell
52028098
Stainless steel bell
52028099
Float, PVC
73
Repair
Silopilot M FMM50
12.4
Returns
The following measures must be taken before returning a measuring device to Endress+Hauser,
e.g. for repair:
Remove all residue from measuring materials which may be stuck onto the device. Pay
particular attention to seal grooves and scoring in which residue from measuring materials may
stick. This is of particular importance if the measuring material poses a risk to health, e.g. is
flammable, poisonous, corrosive, carcinogenic etc.
Always enclose a fully completed "Declaration on contamination" with the device
(a template of this declaration can be found in the appendix). Endress+Hauser can only check
or repair any devices returned if this is done.
Also specify:
The chemical and physical characteristics of the measuring material
A description of the application
A description of the error which has occurred (if necessary, specify the error code)
Operating period of the device
74
Endress+Hauser
Silopilot M FMM50
Accessories
13
Accessories
13.1
Protective hood
400
A protective hood is available for outdoor installation of the Silopilot:

- Order no.: 52027964
- Material: stainless steel
- Weight: 7.5 kg
- The delivery includes suitable mounting screws.
270
Endress+Hauser
35
Note!
You will need a free height of at least 400 mm above the Silopilot for installing or dismantling the
protective hood.
75
Technical data
Measurement parameter
Silopilot M FMM50
14
Technical data
14.1
Input values
The distance between Silopilot (device flange) and product surface is measured.
The Silopilot can calculate the following values from this:
Fill level in optional units
Volume in optional units, when using the linearization function even if there is a non-linear
relationship between fill level and volume
Measurement range
The maximum measurement range is calculated from the type code:

Silopilot M FMM50 - ***1*: 25 m
Blocking distance
The blocking distance is calculated from the length of the mechanism consisting of wiper,
sensing weight and chain. In the 230 mm version, the wiper is 800 mm.
14.2
Output values
Output signal

- Active
- Max. load: 600
2 relay outputs (max. 6 relay)
- Contact load bearing capacity: 250 VAC, 6 A
- Contact material: silver-cadmium-oxide, with gold flashings
Failure signal
Error symbol, error code and description in plain text on the on-site display
Current output, can be configured:
- MIN (0/3.6 mA)
- MAX (22 mA)
- Last value is retained
- Optional value (0 ... 22 mA) is output
Relay outputs (alarm function)
14.3
Measurement error
76
Accuracy
5 cm (independent of measurement range selected)
Endress+Hauser
Silopilot M FMM50
Technical data
14.4
Minimum time TM for
one measurement cycle
Activation period
TM [minute]
Tu=70C
70
60
50
Tu=60C
40
Tu=50C
30
Tu=40C
Tu=30C
Tu=20C
20
10
10
20
30
40
50
60
70
MB
[m]
Tu = ambient temperature; MB = measurement range
Tape running speed
minimum 0.21 m/s

maximum 0.35 m/s
14.5
Power supply
Supply voltage
Silopilot M FMM50 - *****1*: 180 - 253 VAC, 50/60 Hz

Silopilot M FMM50 - *****2*: 90 - 127 VAC, 50/60 Hz
Power consumption
230 VA (without device heating)

250 VA (with integrated device heating)
Cable entry
M25 x 1.5
Cable gland:
- Material: polyamide
- Color: gray (or black for Ex version)
Endress+Hauser
77
Technical data
Silopilot M FMM50
14.6
Ambient temperature
Environmental conditions
Silopilot M FMM50 - *******A*: -20C ... +70C

Silopilot M FMM50 - *******B*:
- Non-hazardous area: -40C ... +70C
- Hazardous area: -35C ... +70C
When operating outdoors with high levels of direct sunlight, the protective hood (available as
an accessory) should be used.
Storage temperature
-40C ... +80C
Type of protection
With closed housing: IP 67

With closed housing and when using the external start button: IP 65
With open housing: IP 20
Electromagnetic version
compatibility (EMC)
Interference emission in accordance with EN 61326, class B operating equipment

Interference immunity in accordance with EN 61326, Appendix A (industrial sector)
Normal installation cable is sufficient for the wiring.
14.7
Process conditions
Process temperature
Silopilot M FMM50 - ********1*: -20C ... +70C

Silopilot M FMM50 - ********2*: -20C ... +150C (non-hazardous area)
Silopilot M FMM50 - ********3*: -20C ... +230C (non-hazardous area)
Process pressure
Silopilot M FMM50 - *********1*: 0.8 ... 1.1 bar absolute

Silopilot M FMM50 - *********2*: 0.8 ... 3.0 bar absolute (non-hazardous area)
78
Endress+Hauser
Silopilot M FMM50
Appendix
15
Appendix
15.1
Basic settings
Empty calibration
(001)
Default value:
length of measuring
tape
15.2
Block distance
(002)
Default value:
0.8 m
Default:
Alarm
Relay 2
(01A)
Default:
Service interval
Relay 5
(01D)
Default:
Reset pulse
Relay 6
(01E)
Default:
Band return
Limit value
(017)
Default:
60 %
Hysteresis
(018)
Default:
3%
Relay 3
(01B)
Default:
Measuring
Pulse weight
(015)
Default:
1
Relay 4
(01C)
Default:
Threshold
Pulse length
(016)
Default:
50 ms
Reset pulse
(019)
Default:
300 ms
Input settings
Input 1
(010)
Default:
No function
Endress+Hauser
Default:
Empty calibration
- 0.8 m
Output settings
Relay 1
(014)
15.3
Full calibration
(003)
Pol. Input 1
(011)
Default:
Normally open
contact
Input 2
(012)
Default:
No function
Pol. Input 2
(013)
Default:
Normally open
contact
79
Appendix
Silopilot M FMM50
15.4
Measurement parameter settings
Measurement
type (020)
Default: Individual
measurement
Time interval
(021)
Default:
1
Service interval
(024)
Default:
45000
15.5
Default:
Normal
Simulation
(026)
Current output settings
Default:
Normal
0/4 mA value
(031)
Default:
20 mA value
(032)
Default:
Current range
(033)
Default:
4-20mA
Safety settings
Output on alarm
(040)
Default:
MIN(0/3.6mA)
80
Default:
Min
Normal or short
(023)
Default value:
Sim. off
Current off mode

(030)
15.6
Time unit
(022)
Output on alarm
(041)
Default:
3.6mA
Safety distance
(042)
Default value:
0.00 m
Security distance
(043)
Default value:
0.00 m
Endress+Hauser
Silopilot M FMM50
Appendix
15.7
Linearization settings
Level/volume
(050)
Linearization
(051)
Default:
Level CU
15.8
Default value:
linear
Customer unit
(056)
Maximum scale
(057)
Default:
%
Default:
100
Linearization table
Tab.no.
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
Fill level
Volume
Tab.no.
Fill level
Volume
Tab.no.
Fill level
Volume
Tab.no.
Fill level
Volume
Endress+Hauser
81
Appendix
Silopilot M FMM50
15.9
Display settings
Language
(060)
Default:
English
Back to home
(061)
Default:
100s
No. of decimals
(062)
Default:
x.xx
15.10 System settings

Tag number
(080)
Default:
---------------
82
Distance unit
(083)
Default:
m
Endress+Hauser
Silopilot M FMM50
Appendix
15.11 Explanation on contamination
Endress+Hauser
83
Appendix
Silopilot M FMM50
15.12 Operating menu

Basic setup
00
Empty calibration
001
Distance between device

flange and min. filling
Inputs and outputs
01
Input 1
Block distance
002
Distance between device

flange and bottom weight
010
Full calibration
Measuring range
Input 2
Not used
003
Measurement type 020
Distance/
measured value
Single cycle
Manual
Periodical
Display of distance
between device flange
and product surface and
measured value (000)
012
Relay 1
Not used
Start measurement
Bolting
Polarity input 1
011
NC contact
NO contact
Start measurement
Bolting
Polarity input 2
004
014
Service interval
Band return
Running up
Top position
Measuring
013
NC contact
NO contact
Counter pulses
Threshold
Alarm
Reset pulse
Measurement
parameters
Current output
02
03
Measurement type 020

Single cycle
Manual
Time interval
Periodical
1 min.
Current mode
Output on alarm
Time unit
Normal
Short
022
033
Current range
031
With reference to
customer unit (056)
20 mA value
Safety distance
Output on alarm
032
4-20mA
0-20mA
042
Security distance
With reference to
customer unit (056)
040
MIN (0/3.6mA)
MAX (22mA)
Hold
023
Min.
h
0/4 mA value
Magnify
04
021
030
Standard
Safety setting
Normal or short
041
3.60 mA
043
Minimum distance
to full calibration
0.00 m
Minimum distance
to empty calibration
0.00 m
User specific
Linearization
05
Level/volume
050
Ullage CU
Ullage DU
Linearization
051
Level CU
Level DU
Customer unit
056
Max. scale
%, kg, t, m3, ft3, m, ft, in

%
Table On
Linear
Clear table
057
With reference to
customer unit
100.00 %
Manually
Linearization
Tab no
Level
Volume
Display
06
Language
060
English
Deutsch
Diagnostics
System
parameters
07
08
Present error
061
No. of decimals
Time until autom. return

to function 000
100 s
X
X.X
X.XX
X.XXX
Previous error
Clear errors
071
Display present error
Display previous error
Keep
Erase last
Erase current
Erase all
Tag number
Protocol+sw-no.
Serial number
--------------------------
84
070
Back to home
080
Display of current
version
081
Serial no. of device
Linearization
052
Tab no
Level
Volume
1+i
0.00 m
0.00 %
062
Format display
053
1+i
0.00 m
0.00 %
063
Off
On
072
Reset
073
For code input, see

0
082
Distance unit
083
m
ft
in
Endress+Hauser
Silopilot M FMM50
Appendix
Pulse weight
015
Length per pulse for

counting output
5 cm/pulse
Pulse length
016
Length of counting pulse

50 ms
01A
Service interval
Band return
Running up
Top position
Measuring
Pulse weight
015
Pulse length
016
Length per pulse for

counting output
5 cm/pulse
Length of counting pulse
Threshold
Hysteresis
50 ms
Counter pulse
Threshold
017
Hysteresis
018
Relative to the full scale
60 %
3%
Reset pulse
Threshold
Alarm
Reset pulse
019
017
60 %
3%
Reset pulse
019
Length of reset pulse
Length of reset pulse
300 ms
300 ms
Service interval
024
Serv. int. counter
025
Number of measurements until tape change

45000
Current counter reading
Linearization
Next point
Simulation
Sim. off
026
Simulation value
027
With reference to
customer unit (056)
Return to group selection
Sim. level
Sim. volume
Sim. current
018
Optional relay 3 (01B) to relay 6 (01E)
Relay 2
Tab no
Fill level
Volume
054
1+i
0.00 m
0.00 %
055
No
Yes
Unlock parameter 074

For code input, see
100
Endress+Hauser
85
Appendix
Silopilot M FMM50
15.13 Software history

Software version
86
Software modifications
Documentation
modifications
V 01.01.00
Original software
V 01.02.00
Software expansion:
New functionalities (output current
range 0 - 20 mA, function 033)
52026800/06.05
V 01.02.01
Software expansion:
Factory settings (limit value motor
voltage)
52026800/06.05
Endress+Hauser
Silopilot M FMM50
Appendix
15.14 EC type-examination certificate
Endress+Hauser
87
Appendix
88
Silopilot M FMM50
Endress+Hauser
Silopilot M FMM50
Endress+Hauser
Appendix
89
Appendix
90
Silopilot M FMM50
Endress+Hauser
Silopilot M FMM50
Endress+Hauser
Appendix
91
Appendix
Silopilot M FMM50
15.15 EC declaration of conformity

(Version FMM50 - A)
92
Endress+Hauser
Silopilot M FMM50
Appendix
(Version FMM50 - B)
Endress+Hauser
93
Index
Silopilot M FMM50
Index
A
Accessories ................................................................ 75
Activation period.................................................. 44, 77
ATEX .............................................................. 5, 11, 87
B
Basic setup ................................................................ 38
Block distance ........................................................... 38
C
CE mark ............................................................. 11, 92
Commissioning .......................................................... 35
Counting pulse .......................................................... 42
Current output .................................................... 28, 48
D
Diagnostics ............................................................... 55
Dimensions, housing ................................................. 17
Dimensions, process connection ................................ 18
Display ............................................................... 32, 54
Drive unit ................................................................. 67
E
EC type-examination certificate.................................. 87
EC declaration of conformity ...................................... 92
Electrical connection.................................................. 26
Electronic unit .......................................................... 68
Empty calibration ...................................................... 38
Error ................................................................... 55, 59
Error codes ............................................................... 60
F
Full calibration .......................................................... 39
H
Housing dimensions .................................................. 17
I
Inputs and outputs .............................................. 28, 40
Installation................................................................. 20
Installation, location and planning ............................. 16
Installation, sensing weight ....................................... 22
Intended use ............................................................... 4
K
Key assignment ......................................................... 32
L
Linearization ....................................................... 50, 81
M
Manual mode ..................................................... 39, 57
Maintenance........................................................ 45, 62
Measurement type .................................................... 39
Measuring tape ................................................... 63, 65
94
N
Nameplate .................................................................. 7
O
Operation ................................................................. 31
Operating menu .................................................. 33, 84
Operating mode ........................................................ 45
Output ...................................................................... 28
P
Potential matching .................................................... 26
Power supply ....................................................... 28, 77
Process connection .............................................. 18, 24
Product structure ........................................................ 8
Protective hood ......................................................... 75
Pulse weight, length .................................................. 42
R
Relay outputs ...................................................... 29, 41
Repair ....................................................................... 64
Returns ..................................................................... 74
S
Safety settings ........................................................... 49
Safety instructions (ATEX) ........................................... 4
Safety signals and symbols ........................................... 6
Scope of delivery........................................................ 10
Sensing weights ............................................ 12, 22, 73
Settings...................................................................... 79
Sight glass ................................................................. 19
Signal inputs ............................................................. 29
Simulation ................................................................ 46
Spare parts ................................................................ 69
Start button ......................................................... 19, 30
System parameters .................................................... 56
T
Technical data ........................................................... 76
Terminal assignment ................................................. 27
Troubleshooting ........................................................ 59
U
Unlock parameter ..................................................... 55
V
Wiring ...................................................................... 26
Locking/unlocking .................................................... 34
Supply voltage ........................................................... 28
W
Wiper ........................................................... 17, 62, 66
Endress+Hauser
Silopilot M FMM50
Endress+Hauser
95
Silopilot M FMM50
www.endress.com/worldwide
BA286F/97/en/06.05
96
52026800
InDesign 2.0.2
Endress+Hauser

Silo Pilot FMM50 Manual Eng

Uploaded by

Copyright:

Available Formats

Silo Pilot FMM50 Manual Eng

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Silo Pilot FMM50 Manual Eng

Uploaded by

Copyright:

Available Formats

Operating Instructions

Description of device functions

Safety instructions .................................. 4

Manual mode ....................................... 57

Intended use .............................................................. 4

Device designation ..................................................... 7

Error messages ......................................................... 59

External cleaning ..................................................... 62

Planning the installation location .............................. 16

Repairing Ex-certified devices ................................... 64

Electrical connection ................................................ 26

Technical data ...................................... 76

Quick operation guide .............................................. 31

Input values ............................................................. 76

Switching on measuring device ................................ 35

Description of device functions ............ 38

"Basic setup (00)" function group.............................. 38

Installation, commissioning, operation

Safety instructions (ATEX)

Features of the ATEX version

Identification: 0 II 1/2D IP67 T99C

Micropilot M FMR250 with HART/4...20 mA

Notes on safety conventions and symbols

Notes on safety conventions and icons

Device certified for use in explosion hazardous area

Explosion hazardous area

Safe area (non-explosion hazardous area)

Protective grounding (earth) terminal

Equipotential connection (earth bonding)

Identification in accordance with Directive 94/9/EC

2.1.2.1 Ordering information for the Silopilot M FMM50

ATEX II 1/2D IP67 T99C

Special version, to be specified

Special version, to be specified

max. 200 N, bulk density low

max. 500 N, bulk density high

Special version, to be specified

Special version, to be specified

230 mm, aluminum/steel

230 mm, stainless steel

500 mm, aluminum/steel

500 mm, stainless steel

1000 mm, aluminum/steel

1000 mm, stainless steel

Special version, to be specified

180 - 253 VAC, 50/60 Hz

90 - 127 VAC, 50/60 Hz

Special version, to be specified

0/4 - 20 mA + 2x relay, function selectable

0/4 - 20 mA + 6x relay, function selectable

Special version, to be specified

Range -20 ... +70C

Range -40 ... +70C + heater

Range -20 ... +70C + extended climate resistance

Special version, to be specified

Range -20 ... +70C

Range -20 ... +150C

Range -20 ... +230C

Special version, to be specified