Polyurea Spray PDF
Polyurea Spray PDF
Polyurea Spray PDF
Polyurea Spray
SUPRASEC MDI
FOR PROTECTIVE SYSTEMS
COATINGS
COATINGS
Polyurea Spray
Polyurea Spray
PART 1
PART 1
PART 1
The concept of polyurea spray elastomer technology was introduced
about 20 years ago by chemists at
Texaco Chemical Company (now
Huntsman Corporation) in Austin,
Texas. This new application was
based on the reaction of an isocyanate
component with an amine blend to
produce a polyurea elastomer system.
The concept
chain extenders, and therefore will develop the characteristic amber or yellow
colour when exposed to sunlight. However, unlike with polyurethanes, no
chalking or cracking is observed in polyureas. Pigmentation, for example
carbon black, improves the resistance to discoloration and masks its effects.
Polyurea spray elastomers based on JEFFAMINE polyetheramines, aliphatic
isocyanates and amine chain extenders are light stable and do not change
colour or chalk in sunlight. As would be expected, light-stable polyureas are
more expensive than those based on conventional products, due to higher
costs of raw materials.
The Polyurea advantage
Definition
COATINGS
COATINGS
Polyurea Spray
Polyurea Spray
PART 1
PART 1
POLYURETHANE
POLYUREA
Given these attributes, polyurea elastomer systems are well-suited for a myriad
of application areas including pipeline coatings, secondary containment,
synthetic stucco coatings, concrete coatings, railcar coatings, foam and
EPS coatings, tank linings, part production, truck bed liners, various waterproofing applications and floor joint/seam sealants. In addition to these
uses, polyurea continues to be evaluated for use in numerous niche applications that require high performance coatings with near-immediate return to
service.
Recent European projects cover applications such as trading hall flooring,
secondary containment in harbour areas, anti-abrasion coatings on
sieves, pipeline coatings, road marking, truck bed lining.
COATINGS
COATINGS
Polyurea Spray
Polyurea Spray
PART 2
PART 2
PART 2
Polyurea elastomer systems are
based on formulations that can be
finely tuned for an application.
Just as in a complex cooking recipe,
a number of chemical ingredients
(raw materials) are incorporated into
this two-component system. It is not
uncommon to utilise 5 or 10 functionspecific additives in addition to the
isocyanate component and amine
blend. Below is a brief summary of the
types of reagents that are
commonly incorporated into polyurea
formulations. In part 3, entitled
Polyurea Physical Properties,
specific admixtures are presented
and the impact of their varying
constitutions on coating performance
and properties discussed.
RAW MATERIALS
Resin blend
The amine blends used in the application of polyurea elastomer systems are
often referred to as the resin blend. As mentioned in part I, the resin blends
multi-functional, amine terminated-polyethers and chain extenders are used
in conjunction with the quasi-isocyanate pre-polymers. At the heart of the
resin blend mixture are Huntsmans JEFFAMINE polyetheramines and
JEFFLINK chain extender. JEFFAMINE polyetheramines are amine-terminated ethylene oxide and propylene oxide-based polyethers exhibiting molecular weights from ~ 200-5000 g/mole. JEFFLINK products are cycloaliphatic
amine products that have been designed to give slower reaction times in
elastomer/coating systems. Suitable JEFFAMINE amines and JEFFLINK
diamine products for polyurea elastomer technology include:
Product
Approx.
molecular
weight
Approx
functionality
amine group
5000
2000
400
400
230
250
3
2
3
2
2
2
Product
Approx.
molecular
weight
Approx
functionality
amine group
315
515
2050
2
2
2
COATINGS
COATINGS
Polyurea Spray
Polyurea Spray
PART 2
PART 2
Isocyanate component
Isocyanates
Description
%NCO
Viscosity at
25C mPa.s
Average
functionality
SUPRASEC2008
Low-functional
pre-polymer
10.2
1800
2.0
SPRASEC2054
Low-functional
pre-polymer
15.0
775
2.0
SUPRASEC2058
Low-functional
pre-polymer
15.4
850
2.0
SUPRASEC2067
Higherfunctional
pre-polymer
19.3
610
2.2
Isocyanate
SUPRASEC 2008
100 pbw
Resin blend
16.0
59.5
14.5
10.0
Typical properties
Gel time
Tack free time
Tensile @break
Elongation @break
Angle tear
Trouser tear
Hardness
Advantages:
very high flexibility
relatively high strength
very low shrinkage
1.10
1.00 v/v
75-80 C
150-180 bar
Isocyanate
SUPRASEC 2054
100 pbw
Resin blend
74.0 pbw
26.0 pbw
Typical properties
Gel time
Tack free time
Tensile @break
Elongation @break
Angle tear
Trouser tear
Hardness
MPa
%
N/mm
N/mm
Shore A
Shore D
SUPRASEC 2054
100
pbw
Resin blend
6.0
53.5
20.5
8.0
1.0
10.0
1.0
pbw
pbw
pbw
pbw
pbw
pbw
pbw
Typical properties
Gel time
Tack free time
5
7
sec.
sec.
13
638
46
20
75
25
Isocyanate
Index
Ratio isocyanate/resin
Application temperature
Application pressure
13 sec.
25 sec.
Processing
pbw
pbw
pbw
pbw
Advantages:
relative high flexibility
combined with high strength
good tear resistance
good chemical resistance
Tensile @break
Elongation @break
Angle tear
Trouser tear
Hardness
21
312
71
41
94
47
MPa
%
N/mm
N/mm
Shore A
Shore D
3 sec.
7 sec.
15.6
349
63
34
96
50
MPa
%
N/mm
N/mm
Shore A
Shore D
COATINGS
COATINGS
Polyurea Spray
Polyurea Spray
PART 2
PART 2
Reference No.
Advantages:
very high hardness
moderate flexibility combined
with strength
very high tear resistance
good chemical resistance
very low water uptake
Isocyanate
SUPRASEC 2067
100 pbw
Resin blend
8.0
25.0
8.0
20.0
32.0
6.0
1.0
Typical
properties
Gel time
Tack free time
Tensile @break
Elongation @break
Angle tear
Trouser tear
Hardness
pbw
pbw
pbw
pbw
pbw
pbw
pbw
13 sec.
18 sec.
16
171
117
35
97
60
MPa
%
N/mm
N/mm
Shore A
Shore D
8276-72
8314-12
8276-92
53
10
22
0
0
10
5
55
10
22
0
8
0
5
53
10
22
10
0
0
5
20.0
637
7.7
11.3
88.6
18.4
606
7.3
10.8
83.3
17.7
653
6.9
10.0
83.7
50/41
51/43
52/41
6
12
7
11
7
11,5
Chain extenders
The resin blend mixture can contain a host of other additives that serve a
variety of functions in the ultimate polyurea elastomer system. When needed
by certain difficult substrates, silane based adhesion promoters can be
used. For applications where a good rough morphology is desired (e.g.
truckbed liners), texturing agents such as washed sand or calcium carbonate
can be incorporated. For caulk applications a thixotrope such as fumed silica
is required to maintain dispersion of the other resin blends. A variety of UVstabilisers and anti-oxidants are also formulated into coatings by adding the
resin blend side. Polyurea elastomer technology is also amenable to the use
of pigments and colorants.
A number of JEFFAMINE polyetheramine-based pigments dispersions are
available. These offer a wide range of possible coating colours.
Polyurea system availability
Huntsman manufactures and sells the family of JEFFAMINE polyetheramines, JEFFLINK chain extenders and SUPRASEC methyl-diisocyanates
(MDI) that are key ingredients in polyurea.
Formulators can supply the technical service support and work with their
applicator customers, supplying materials designed to meet the specific
needs of the applications.
10
11
COATINGS
COATINGS
Polyurea Spray
Polyurea Spray
PART 3
PART 3
PART 3
mers in a variety of applications. It is the responsibility of each system supplier and/or end user to assess the suitability of polyurea spray elastomers
for specific applications.
ASTM D 1308: Effect of household chemicals on clear and pigmented
organic finishes.
This test describes the spot test or watch glass method to simulate exposure
of the coating through possible spillage. Each chemical was in contact with the
elastomer system for a period of seven days, except where noted. Daily visual
12
observations were made on the elastomer and additional chemical was added
as needed. The tested area was covered with a watch glass to inhibit evaporation and /or contamination of the chemicals.
Table 1: Chemical resistance ASTM D 1308
Chemical
Aromatic polyurea
Aliphatic polyurea
Acetone
Brake Fluid
C
A
CLOROX , 10 %
NR1
Dimethyl formamide
NR
NR
Gasoline, unleaded
Hexane
Hydraulic oil
JEFFAMINE D-400
NR
NR
Methanol
5% Methanol/gasoline
Motor oil
B1
B1
Propylene carbonate
Sodium hydroxide 5%
10%
25%
50%
B1
B1
13
COATINGS
COATINGS
Polyurea Spray
Polyurea Spray
PART 3
PART 3
Sulfuric acid, 5%
10%
50%
NR
NR
NR3
NR3
conc.
Water
No visible damage
NR
Not recommended
Brominated water
Polyurea
Polyurethane
Polyester
Epoxy
Vinyl ester
Acrylic
Polysulfide
Physical strength
Low-High
Low-Mid
High
High
High
Mid-High
Low-Mid
High
Elongation
High
High
Low
Low
Low
Low-Mid
Impact resistance
High
Mid-High
Mid
Mid
Mid
Mid-High
Mid-High
Abrasion resistance
High
Mid-High
Mid-High
Mid-High
Mid-High
Mid-High
Mid
Adhesion to concrete
Low-High
Low-Mid
Mid
High
Mid
Low-Mid
Low-Mid
Cure shrinkage
Low
Low
High
Low
High
High
Low
Permeability
Low
Mid-High
Low
Low
Low
Low-Mid
Mid-High
UV resistance
Mid-High
Low-High
Mid-High
Low
Mid
High
High
Creep
Low
High
Low-Mid
Low-Mid
Low-Mid
Low-Mid
High
Temperature limit
Low-High
Mid
Low-Mid
Mid-High
Mid-High
Mid
Low-Mid
Mineral acids
Low-Mid
Low-Mid
Mid-High
Mid-High
Mid-High
Mid
Low-Mid
Organic acids
Mid
Low-Mid
High
Mid
High
Mid
Low-Mid
Alkalis
Mid-High
Low-Mid
Mid
High
High
High
Low-Mid
Chlorinated solvents
Low-Mid
Low-Mid
Low-Mid
Low-Mid
Mid-High
Low-Mid
Low-Mid
Oxygenated solvents
Low-Mid
Low-Mid
Low-High
Low-High
Mid-High
Low-High
Low-Mid
Hydrocarbon solvents
Low-Mid
Low-Mid
Mid-High
Mid-High
Mid-High
Low-High
Low-Mid
Salts
High
Mid-High
High
High
High
High
Mid-High
Water
High
Low-High
Mid-High
Mid-High
Mid-High
Mid-High
Low-High
Chemical resistance
ASTM D 3912 :
Chemical resistance of coating used in light-water nuclear power plants.
This test method describes the immersion method of exposure for a coating system to chemicals. In this testing procedure, a black pigmented aromatic polyurea
spray elastomer system was used. This system was spray-applied to 2 mm blast
Table 2
profile steel panels, giving total encapsulation. These coated panels were then
immersed half way into individual chemicals for a period of 1 year at 25C,
Potential health and safety hazards associated with the spray application de-
except were noted. The panels were then removed and inspected.
scribed in this bulletin may arise from both the toxicological properties of the
chemical components and from the mechanical aspects of the high pressure
equipment involved. Before undertaking any spray work, the applicator should
Methanol
Sulphuric acid/5 %
be thoroughly familiar with the safe operation of the equipment and should follow
Gasoline
Sulphuric acid/10 %
Diesel fuel
Hydrochloric acid/5 %
equipment. Particular care should be taken that the spray nozzle is never directed
Toluene
Hydrochloric acid/10 %
towards anyones face or body during operation. Under normal equipment oper-
MTBE
Phosphoric acid/10 %
ating conditions, the isocyanate component and the resin component of the
5% MTBE/gasoline
Ammonium hydroxide/10 %
Motor Oil
Ammonium hydroxide/20 %
either isocyanate or amine exiting from the spray nozzle. However, even under
Hydraulic fluid
Sodium hydroxide/10 %
ideal operating conditions, very small amounts of unreacted MDI (4, 4-diphenyl-
2-Methylbutane
Sodium hydroxide/ 20 %
Water/Room temperature
Sodium hydroxide/50 %
Water/82C, 14 days
Potassium hydroxide/10 %
Potassium hydroxide/20%
10 % Sugar/water
Acetic acid/10%
manufacturers Material Safety Data Sheet (MSDS) for both the isocyanate
component and the resin component should be reviewed for their recommenda-
No visible damage
tions for appropriate respiratory and dermal protection measures when handling,
To minimise any risk due to exposure to chemicals used or the particulate matter
created in polyurea spray applications, spraying should be done only in a wellventilated location (either outdoors or by use of mechanical fans), or in a properly
ventilated spray booth. Applicators should wear the appropriate personal protec-
tive polymer guide (Table 3) to familiarise customers with the relative performance
tive clothing and equipment. In areas with poor ventilation, or where oxygen sup-
ranking of the polyurea chemistry with other available polymer systems. The
14
15