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    Battery Charger Panel

    Uploaded by

    Anonymous 1we5DrZuk
    The document provides as-built drawings and specifications for a 110V battery charger and battery bank system. It includes schematic drawings, general arrangement drawings, component details, specifications, dimensions and notes. The system consists of two parallel redundant floating charge battery chargers, a 110V DC distribution board, and a bank of nine 160Ah batteries providing 110V DC power.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Battery Charger Panel

    Uploaded by

    Anonymous 1we5DrZuk
    1K views8 pages
    The document provides as-built drawings and specifications for a 110V battery charger and battery bank system. It includes schematic drawings, general arrangement drawings, component details, specifications, dimensions and notes. The system consists of two parallel redundant floating charge battery chargers, a 110V DC distribution board, and a bank of nine 160Ah batteries providing 110V DC power.

    Original Description:

    battery chhaarger

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    © © All Rights Reserved

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    The document provides as-built drawings and specifications for a 110V battery charger and battery bank system. It includes schematic drawings, general arrangement drawings, component details, specifications, dimensions and notes. The system consists of two parallel redundant floating charge battery chargers, a 110V DC distribution board, and a bank of nine 160Ah batteries providing 110V DC power.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    1K views8 pages

    Battery Charger Panel

    Uploaded by

    Anonymous 1we5DrZuk
    The document provides as-built drawings and specifications for a 110V battery charger and battery bank system. It includes schematic drawings, general arrangement drawings, component details, specifications, dimensions and notes. The system consists of two parallel redundant floating charge battery chargers, a 110V DC distribution board, and a bank of nine 160Ah batteries providing 110V DC power.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    You are on page 1of 8

    GREEN SECURE ENERGY SYSTEMS

    AS BUILT DRAWINGS

    BATTERY CHARGER WITH


    BATTERY BANK

    SYSTEM RATING : 110V BATTERY ,BATTERY CHARGER


    WITH DCDB.
    PROJECT NAME : CON 246.
    CUSTOMER

    : MAXWATT TURBINES PVT. LTD.,

    CONTACT DETAILS:
    Green Secure Energy Systems
    C-179, 2nd C Main Road, Peenya 2nd Stage,
    Industrial Estate,
    Bangalore-560 058
    Tel : +91 80 2836 5099
    E-Mail: greensecuresystems@gmail.com

    TITLE : 110V / 160AH, 20A(FCBC1)+20A(FCBC2) PARALLEL

    REDUNDANT FCBC
    BATTERY CHARGER WITH DCDB & BATTERY BANK SCHEMATIC DRAWING

    I. CONSTRUCTION DETAILS :
    1. THE PANEL WILL BE FREE STANDING
    FLOOR MOUNTED CABINET
    B

    2. DEGREE OF PROTECTION : IP42


    3. MATERIAL : CRCA SHEET
    4. FRONT & BACK DOORS : 2MM SHEET

    V. GENERAL
    1. ALL WIRING IDENTIFIED WITH PRINTED FERRULES AS PER
    SCHEMATIC DRAWING

    VI. CABLE TERMINATION


    1. DC Outgoing terminals : 2.5 sq.mm screw type

    5. SIDE PANELS : 1.6MM SHEET


    6. GLAND PLATE : 3MM SHEET
    7. CABLE ENTRY I/C :BOTTOM, O/G:BOTTOM
    8. LIFTING EYE BOLTS PROVIDED AT TOP
    C

    VII. DIMENSIONS:
    1. HEIGHT : 1600MM
    2. WIDTH : 800MM
    3. DEPTH : 800MM

    II. FINISH :
    1. RAL 7032

    VIII. APPROXIMATE. WEIGHT


    1. APPROXIMATE. WEIGHT : 600Kgs

    III. SUPPLY VOLTAGE :


    D

    1. INPUT VOLTAGE : 3PHASE, 4WIRE, 415V, 50Hz AC SUPPLY


    2. DISTRIBUTION SUPPLY SHALL BE 110V DC
    3. BATTERY TYPE : SMF-VRLA

    IX. LEGENGDS
    1. NAME PLATE
    2 .INDIVIDUAL STICKERS

    4. BATTERY AH & NO.OF BATTERIES : 12V / 160AH 9NOS

    IV. EARTHING
    1. EARTH BUS AT BOTTOM OF THE PANEL
    2. EARTH BUS BAR SIZE : 25X6MM CU. L SHAPE

    TITLE : 110V DC SYSTEM GENERAL SPECIFICATION


    H

    GREEN SECURE
    ENERGY SYSTEMS

    CUSTOMER : MAXWATT
    TURBINES PVT. LTD.,

    PROJECT : CON - 246


    DWG NO.: FINAL DRAWING

    AS BUILT DRAWING

    NOTE : All dimensions are in mm

    SCALE : NTS

    DATE : 14.12.2015

    DESIGN : D.C

    SHEET : 1 OF 6

    DC AMMETER

    404

    404

    407

    406

    10.0 +

    p
    c
    VC
    NC
    C

    407

    TO DCDB INCOMER
    (TO PAGE 3 OF 5)

    _2

    VC

    403

    401

    Rsh- 5
    402

    CB 201A

    404

    32A, 3P MCB
    AC Input Breaker

    5
    5

    406

    TO
    HOOTER

    p
    c
    VC
    NC
    C

    406

    DC VOLTMETER
    M2

    M2

    FCBC1

    RM11010K1

    Rsh+

    CONTROLLER

    M1

    Boost ON

    AC FAIL RELAY

    L5

    404

    401

    401

    S1

    S2

    55

    L4
    White

    0.5

    Flaot ON

    2.5

    402
    403
    404

    404

    2.5

    405

    403

    404

    L1

    TB - 201

    402

    Current
    Adjustment
    POT

    P3

    0.5

    Boost
    Adjustment
    POT

    P2

    0.5

    Float
    Adjustment
    POT

    R
    Y

    P1

    401 402 403

    415V, 3Phase, 50Hz


    AC Input Supply

    Auto /
    Manual
    switch

    Float /
    Boost
    switch

    10SQ MM CU CABLE

    404
    L2

    401

    404

    2.5

    403

    402

    BATTERY AMMETER
    M4
    1
    5
    6

    F
    404

    TO
    HOOTER

    DC EARTH
    FAULT RELAY

    408

    408

    RM11010K-3

    p
    c
    VC
    NC
    C

    404
    405

    1
    5

    409
    404
    405

    CB 201B

    PL

    409

    0.5
    DLS

    32A, 3P MCB
    AC Input Breaker
    408
    401

    L3

    BATTERY BREAKER,
    63A, 2P, MCB

    1
    5

    10.0

    +3

    6
    10.0

    CB - 202

    c
    VC
    NC
    C

    TITLE : 110V / 160AH, 20A(FCBC1)+20A(FCBC2) PARALLEL

    REDUNDANT FCBC
    BATTERY CHARGER WITH DCDB & BATTERY BANK SCHEMATIC DRAWING

    GREEN SECURE
    ENERGY SYSTEMS

    CUSTOMER : MAXWATT
    TURBINES PVT. LTD.,

    PROJECT : CON - 246


    DWG NO.: FINAL DRAWING

    AS BUILT DRAWING

    NOTE : All dimensions are in mm

    SCALE : NTS

    DATE :14.12.2015

    DESIGN : D.C

    SHEET : 2 OF 6

    _2

    DCDB INCOMER
    32A, 2P MCB
    CB-203

    10 SQ MM CU CABLE

    2.5

    2.5

    2.5

    2.5

    2.5

    2.5

    2.5
    2.5

    2.5
    2.5

    CB - 1

    2.5
    2.5

    2.5
    2.5

    5
    3
    2
    1
    2

    14

    13

    EOP Starter

    11

    SPARE

    SPARE

    For Relay And


    Metering Panel

    12

    10

    For AVR Panel

    For VCB Panel

    +
    _

    +
    _

    +
    _

    +
    _

    +
    _

    +
    _

    +
    For TCP Panel

    TB-202
    110V BATTERY BANK

    E
    N

    207

    107

    206

    106

    205

    105

    204

    104

    203

    103

    202

    102

    201

    101

    TB-201
    415V
    AC INPUT SUPPLY

    AC Input terminals and Battery


    Terminals

    From 110V DC Charger


    Output
    (From Page 2 of 5)

    110V DCDB
    Outgoing Feeders
    10A, 2P MCBs -6 Nos
    32A, 2P MCB 1No

    TITLE : 110V / 160AH, 20A(FCBC1)+20A(FCBC2) PARALLEL REDUNDANT FCBC


    BATTERY CHARGER DCDB SCHEMATIC DRAWING

    GREEN SECURE
    ENERGY SYSTEMS

    CUSTOMER : MAXWATT
    TURBINES PVT. LTD.,

    PROJECT : CON - 246


    DWG NO.: FINAL DRAWING

    AS BUILT DRAWING

    NOTE : All dimensions are in mm

    SCALE : NTS

    DATE : 05.08.2015

    DESIGN : D.C

    SHEET : 3 OF 6

    20
    MM
    760MM

    20
    MM

    55MM
    DLS

    L1 L2 L3

    FCBC2

    FCBC1

    P1
    P2
    P3
    S1
    S2

    M1
    RM1

    RM2

    RM3

    M2

    M3

    M4

    RM4

    ANNUNCIATOR

    B
    CB-201A CB-201B CB-202 CB-203

    CB 1-7

    1525 MM

    BATT1

    BATT2

    BATT3

    BATT4

    BATT5

    BATT6

    C
    AF1

    TB-201

    TB-1

    TB-202

    AF3

    75MM

    AF4

    BATT9

    BATT8

    BATT7

    AF2

    800

    700

    600

    500

    400

    300

    200

    100

    FRONT VIEW (Door open)

    REAR

    F
    760MM

    800MM

    500MM

    150

    CABLE ENTRY

    20
    MM

    750MM

    25
    MM

    25
    MM

    12

    FRONT

    TITLE : 110V / 160AH, 20A(FCBC1)+20A(FCBC2) PARALLEL


    800

    700

    REDUNDANT FCBC
    BATTERY CHARGER WITH DCDB & BATTERY BANK GA DRAWING

    600

    500

    400

    300

    200

    100

    BOTTOM VIEW

    GREEN SECURE
    ENERGY SYSTEMS

    CUSTOMER : MAXWATT
    TURBINES PVT. LTD.,

    PROJECT : CON - 246


    DWG NO.: PROPOSAL

    REV NO.:

    00

    DATE : 05.08.2015

    NOTE : All dimensions are in mm

    SCALE : NTS

    DESIGN : D.C

    SHEET : 4 OF 6

    AF5

    AF6

    AF7

    AF8

    E
    BACK VIEW (Door Closed)

    SIDE VIEW (Door Closed)

    TITLE : 110V / 160AH, 20A(FCBC1)+20A(FCBC2) PARALLEL

    REDUNDANT FCBC

    BATTERY CHARGER GA DRAWING

    GREEN SECURE PROJECT : CON - 246


    ENERGY SYSTEMS
    DWG NO.: FINAL DRAWING

    CUSTOMER : MAXWATT
    TURBINES PVT. LTD.,
    AS BUILT DRAWING

    NOTE : All dimensions are in mm

    SCALE : NTS

    DATE : 14.12.2015

    DESIGN : D.C

    SHEET : 5 OF 6

    4 WINDOW
    ANNUNCIATOR WITH
    HOOTER
    A

    MUTE
    TEST
    ACCEPT
    RESET
    COMMON
    AC FAIL

    RM1(NC)

    AC FAIL

    CHARGER
    2
    RECTIFIER
    FAIL

    RM2(NC)
    EARTH FAULT

    CHARGER
    1
    RECTIFIER
    FAIL
    DC
    EARTH
    FAULT
    A

    11
    22
    33
    44
    55
    66
    77
    88
    99
    10
    11
    12
    12
    13
    13
    14
    14

    M
    T
    A
    R
    C
    F1
    F2
    F3
    F4

    CF

    X
    X
    C1
    C2
    P1
    P2
    E

    15
    15
    16
    17
    18
    18
    19+
    20 -

    24V
    DC SUPPLY

    21
    21

    BACK VIEW

    RECTIFIER MODULE GA DRAWING


    D

    NO
    C
    NC
    P
    C
    VC
    VR
    X
    E
    N
    P

    TO CONTROLLER

    CONTROLLER

    E
    N
    P

    OUTPUT
    110V DC

    +
    +

    NO
    C
    NC

    ANNUNCIATOR
    EACH MODULE SHORTING

    405
    404
    401

    1
    2
    3
    4
    5
    6

    AC INPUT
    SUPPLY

    1 - EARTH
    2- MINUS(-)
    3- PLUS(+)
    4-PLUS VC
    5- COM C
    6- NO COM

    F
    BACK VIEW
    FRONT VIEW

    TITLE : 110V / 160AH, 20A(FCBC1)+20A(FCBC2) PARALLEL

    REDUNDANT FCBC

    BATTERY CHARGER GA DRAWING

    GREEN SECURE PROJECT : CON - 246


    ENERGY SYSTEMS
    DWG NO.: FINAL DRAWING

    CUSTOMER : MAXWATT
    TURBINES PVT. LTD.,
    AS BUILT DRAWING

    NOTE : All dimensions are in mm

    SCALE : NTS

    DATE : 14.12.2015

    DESIGN : D.C

    SHEET : 5 OF 6

    BILL OF MATERIAL FOR 110V DC / 160AH, 20A(FCBC1) + 20A(FCBC2) PARALLEL REDUNDANT FCBC
    BATTERY CHARGER WITH DCDB & BATTERY BANK
    Project Name : CON - 246

    GREEN SECURE
    ENERGY SYSTEMS

    Customer : MAXWATT TURBINES PVT. LTD.,


    Sl No.

    PART ID

    FC

    RM1 to RM-4

    CON-1

    CB-201A

    CB-201B

    Item Description
    Floor mounting Cabinet - (1600(H) x 800(W)x 800(D))

    Makes

    Model

    Sheethal

    Qty
    1

    110V, 10A Rectifier Modules

    Green Secure

    GSRM11010K

    CONTROLLER

    Green Secure

    GSCON110K

    FCBC1 input breaker,32A-3Pole MCB, 10KA , AC ,Curve 'C'

    C&S

    CSMBS2C32

    FCBC2 input breaker,32A-3Pole MCB, 10KA , AC ,Curve 'C'

    C&S

    CSMBS2C32

    CB-202

    Battery Breaker, 63A, 2P, 10KA - MCB, DC ,Curve 'C'

    C&S

    CSMBS2C63

    CB-203

    110V DCDB Incomer, 63A, 2P, 10KA - MCB, DC ,Curve 'C'

    C&S

    CSMBS2C63

    CB1 - CB10

    C&S

    CSMBS2C10

    CB-11

    C&S

    CSMBS2C32

    10

    TB-201

    AC Input Terminal

    Connectwell

    CTS10U

    11

    TB-201

    Earth Terminal

    Connectwell

    CGT10U

    12

    TB-202

    Battery Terminals

    Connectwell

    CTS16U

    13

    TB 1

    110V DC Outgoing Terminals

    Connectwell

    CTS4UN

    14

    14

    M1

    AC Voltmeter (0-500V AC), 96x96Sq.mm

    EIC

    DPM02

    15

    M2

    DC VoltMeter (0-150V), Aux. Supply 24V DC, 96x96Sq.mm

    EIC

    DPM05

    16

    M3

    DC Ammeter (0-75A/75mv), Aux. Supply 24V DC, 96x96Sq.mm

    EIC

    DPM04

    17

    M4

    DC Battery Ammeter (0-75A/75mv), Aux. Supply 24V DC,


    96x96Sq.mm

    EIC

    DPM04

    110V DCDB Outgoing Feeders, 10A, 2P MCB, 10KA,


    DC ,Curve 'C'
    110V DCDB Outgoing Feeders, 32A, 2P MCB, 10KA,
    DC ,Curve 'C'

    18

    PL

    19

    DLS

    DOOR LAMP PUSH BUTTON SWITCH (NC)

    20

    SC

    21

    P1

    22

    Phillips

    Green Secure Approved Make

    AC Socket

    Anchor

    Float Adjustment POTs 0-10K

    PANKAJ

    P2

    Boost Adjustment POTss 0-10K

    PANKAJ

    23

    P3

    Current Adjustment POTss 0-10K

    PANKAJ

    24

    S1

    Float/Boost Toggle switch

    Green Secure Approved Make

    Auto/Manual Toggle switch

    Green Secure Approved Make

    C&S

    Float ON Indicators (Green)

    Green Secure Approved Make

    Boost ON Indicators (Red)

    Green Secure Approved Make

    seco

    25

    S2

    26

    L1 - L3

    27

    L4

    230V AC Panel Mount DOOR LAMP

    AC INPUT INDICATIONS (R,Y,B)

    28

    L5

    29

    ANN

    Annunciator 4window + buzzer Aux 110VDC

    30

    F1-2

    Fans & Filter

    Rexnord

    31

    AF1-4

    Filters

    Electro

    32

    BATT1-9

    Amara raja(Quanta)

    VRLA Batteries - 12V / 160AH

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