Virtually Indestructible Paper by

When You Need Ultimate Durability & Strength

REVLAR is: waterproof, tear-proof & virtually indestructible

Industrial Healthcare Hospitality Retail Government Military Education

Durable Signs Weatherproof Promotional Banners Menus Maps Charts Labels Guides and much more...

SPECIFICATIONS & APPLICATIONS

Virtually Indestructible Paper by

REVLAR is Relycos most innovative product, a digital-compatible, durable,

tear-proof, and waterproof synthetic paper. REVLAR is an ideal solution for
outdoor applications or for anytime your printed materials will be subjected to
frequent handlings or extreme environmental conditions. Available in various
weights, sizes, and colors, REVLAR is versatile enough for nearly any application.

Features & Benefits

REVLAR is versatile
enough for nearly
any application.

REVLAR is more cost effective than lamination

REVLAR is clearly the more durable, waterproof, tear-proof product, and
it is also much faster than laminating. For many users, especially those with
applications where lamination is being considered more for the look and feel of
it rather than the durability, the final decision often comes down to the cost of
laminating versus the cost of using REVLAR instead. Below is a cost comparison
that illustrates that REVLAR, in addition to being the more durable, user-friendly
product, is also the most cost-effective.

Konica Minolta, Ricoh, HP

Indigo, Kodak, Xerox, Canon,
OKI, and many more
WEATHERPROOF
Able to withstand rain, heat,

REVLAR vs. Lamination - Cost Comparison

and temperature variations

Laminating 1000 Outdoor Signs (8 x11)

DURABLE

REVLAR

Pouch Laminating

Digital Printing Cost

$.05

$.05

Polyester/Paper Cost

$.30 (4.7 mil)

$.02

Lamination Material Cost

N/A

$1.202

Lamination Labor Cost

N/A

$.25

5 Minutes

140 Minutes

$.35

$1.52

Total Time Required

Estimated Cost Per Piece

Compatibility
Compatible with most
high speed digital printers
and copiers, laser printers,
flexographic printers and
offset printers.

Tear, fade and scuff proof

RESISTANT
Deters grease, solvent,
chemical, blood and sweat

INVULNERABLE
450 melting point allows
for use on wide range of

equipment and applications

1 Assuming labor is $20 per hour

2 Cost per pouch of lamination film from Staples
3 Labor cost per unit assuming numbers provided by Supplier

Thousands of Applications - What is yours?

Other factors to consider
Cost of laminating machine and maintenance
Customer will have to wait several hours to allow fuser oil to evaporate before
they could laminate.
Handling and Storage

Since REVLAR waterproof paper is made from a synthetic material, there are a
few special storage and handling requirements.
Allow sheets to acclimate in the room in which they will be processed for
approximately 24 hours before processing. Ensure that the cartons are
opened and any shrinkwrap is removed.
Fan sheets gently before placing in the feeder drawer.
Always handle sheets by the edges to prevent fingerprints and scratching.
Do not guillotine trim sheets prior to imaging; this can cause misfeeds.
Store product in original packaging between uses.

Industrial:
Chemical Drum Tags
Parts Manuals
Maintenance Manuals
Electrical Diagrams
Construction Signage
Crate/Pallet Tags
State & Federal Government:
Temporary License Plates
License/ID Cards
Transit/City/Park Maps
Parking Tickets
Permits/Regulations
Training Manuals
Military Field Manuals

Healthcare:
Medical Charts
Medical Lab Documents
ID Tags/Cards
Informational Posters
Emergency Guides
Triage Tags
Blood Test Tablet Forms

Recreational:
Bicycle/Runners Bib
Sailing Log Books
Trail Maps
Event Passes
Concert Tickets
Golf Score Cards
Playing Cards

Hospitality:
Hanging Signs/Banners
Product Pricing Placards
Restaurant Menus
Table Tents
Placemats

Retail:
Hanging Signs/Banners
Point-Of-Purchase Displays
Product Pricing Placards
Window/Counter Signage
Restaurant Menus
Table Tents

EFFICIENT
No need to laminate with
toughness and durability
built right in
ADAPTABLE
Durable and tough like
polyester with appearance,
smoothness, and printability
of paper
SUPERIOR LASER IMAGE QUALITY
Bright white sheets enable
high image quality on the
finished product
RECYCLABLE
REVLAR is a number 7 plastic
and can be reycled through
many curbside programs
7

WATERPROOF & DURABLE COLORED PAPER

Virtually Indestructible Paper by

Vibrant and Pastel Colors

For applications that need color, durability and the ability to
withstand the elements, REVLAR vibrant and pastel colors
is a great solution. Save ink, toner, time and resources by
eliminating flood coating and lamination.

A Color for All Your Projects!

REVLAR waterproof synthetic laser paper is, tear-resistant and

durable, as well as impervious to grease and chemicals, and
designed to withstand high and low temperature fluctuations.
REVLAR vibrant and pastel colors offer more versatility and
opportunity to bring your applications to life. These six vibrant
colors and four pastel colors are perfect for creating holiday,
retail and construction signage; advertisements, tags, labels,
posters, flyers, crafts and more!

Vibrant Colors

With full color there is no longer a need to flood coat a sheet

of white paper. They can also be folded, punched or die cut
as needed, making it valuable for thousands of applications.

Features & Benefits

Vibrant Colors include: fiery red, majestic blue, blazing

orange, brilliant yellow, spring green and desert sand
Pastel Colors include: pastel pink, pastel yellow, pastel
green and pastel blue
Durable, tear-resistant and waterproof to withstand rain,
heat and temperature variations; deters grease, solvent
and chemicals
Works in almost any laser/digital printer/presstalk to us
today about your printer
Certified for use on many digital presses, including Kodak,
Xerox, Ricoh, Canon, Konica Minolta, and more
Superior laser image quality and fully weatherproof with
the appearance, smoothness and printability of standard
paper; works in any standard laser printer
Cost-effective to use; more affordableand faster
to producethan laminated materialsno need to
laminate
Thicknesses from 5 mm
Standard sizes include 8.5" x 11" and 12" x 18" custom
sizes can be ordered

Thousands of Applications - What is yours?

Retail:
Shelf wobblers/danglers
Retail tags/clothing labels
Point-of-sale banners/signs
Point-of-purchase displays
Key cards
Signage

Great with White Toner

A Color for All Your Projects!

Education:
Book covers
Signage
Personalized rulers/book
marks
Student ID cards
Parking passes/permit
hangers
Flash cards
Hospitality:
Menus
Placemats
Hotel door handle tags
Water-bottle labels
Event passes
Signage

Pastel Colors

Government:
License/ID cards
Transit/city maps
Signage

Parking tickets
Permits/regulations
Training manuals
Military field manuals
Medical:
Hospital manuals
ID tags/cards
Signage
Emergency guides
Industrial:
Badges
Chemical drum tags
Construction signage
Crate/pallet tags
Recreational:
Runners/cyclists bibs
Trail maps
Event passes
Signage
Golf score cards
Lift tickets
Multi-Industry:
Tab dividers
Tickets
Signage
Posters

WATERPROOF & DURABLE LABELS

Virtually Indestructible Paper by
Relyco's Revlar Durable Labels can meet your entire label
printing requirements. Our Durable Labels include laser and
inkjet printer compatible sheets, rolls, thermal transfer labels,
and direct thermal labels. When you need a label that will
withstand the elements of time, Relyco's Revlar Durable Label
is the answer!

Durable Removable Labels

Microsphere Labels are flexible enough to allow ongoing repositionability and ultraremovability. Converters, printers and
end-users alike are pleased when working with REVLAR Microsphere Labels as it makes for exceptional end-user performance.

Low Tack Label

Microsphere Label

REVLAR Microsphere Labels have a unique physical structure

in which large particles limit physical contact with the surface,
to form a discontinuous film that results in a solution that
sticks on anything, is guaranteed to remove cleanly, and can
be reused over and over again. Think of REVLAR Microsphere
Labels as Signage Anywhere!
Low Tack Labels stick anywhere, can be repositioned and
can be attached and cleanly removed on most walls, smooth,
rough or other hard surfaces when used as labels or signage.
Comes in matte or clear sheets.

Durable Permanent Labels

Permanent Labels have a long lasting adhesive to guarantee
your label will stay in place! With tear-resistance and waterresistance features these labels are great for applications in
rain, heat or frequent handling. Comes in matte, gloss or clear
sheets.
Marine & Laboratory Grade Labels solutions are a matte
aqueous coated polyester film, with a BS5609:1986 Section
2 & 3 compliant permanent pressure sensitive adhesive
laminated to a 140gsm kraft paper release liner. The
construction is optimized for dry toner print applications.
Suitable for most dry toner (laser/LED) & thermal transfer print
processes, both mono and color small-volume, mid-volume
& production machines. On such machines the user must
establish for themselves the optimum settings and paper
path, being aware of the thickness and weight of the material.

Removable Label Features & Benefits

Clean removability with no trace of adhesive - No ghosting on clear or frosted surfaces
Long-term removability
Works on rough and curved surfaces
Waterproof
Tear-proof
Repositional
Windshield service tags

Permanent Label Features & Benefits

Tear-proof
Waterproof
Repels grease, chemicals and petroleum
Withstands high temperatures and harsh environments

Marine & Laboratory Label

TEMPLATES

PRE-PERFED & READY TO GO!

Virtually Indestructible Paper by

Virtually Indestructible Paper by

Design Print & Go!

Pre-Perforated Digital Polyester Templates for Color Laser Printers

Luggage Tags

No more hassles with getting a die cut made or meeting a minimum quantity!
REVLAR templates are ready to run and come in packs of 100 sheets!

All Templates can be found on our website

ID Cards
Employee / Event Badges
newDIE50013.pdf

Door Hangers

No cutting no laminating ever!

Print durable items on the fly
FREE Design Templates
Available on REVLAR 7.7 mil for stunning graphics and virtually
indestructible dependability.
100% Recyclable

Parking Passes
Shelf Wobblers
Bookmarks
Plant Wraps
Temporary License Plate
Wristbands

013.pdf

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10/20/08
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Sudbur

6 Up Door Hanger
Sheet Size: 8.5 x 11
Single Size: 2.84 x 5.5
Relyco Reorder: 508-100-8511-SH
Download:
6 Up Door Hanger Template

13 Up Plant Wrap Tag

Sheet Size: 8.5 x 11
Single Size: .75 x 8.5
Relyco Reorder: 505-100-8511-PW
Download:
13 Up Plant Wrap Template

8 Up ID Badge
Sheet Size: 8.5 x 11
Single Size: 3.375 x 2.125
Relyco Reorder: 508-100-8511-LB
Download:
8 Up ID Badge Template

2 Up Shelf Wobbler
Sheet Size: 8.5 x 11
Single Size: 3.1 x 5
Relyco Reorder: 508-100-8511-SW
Download:
2 Up Shelf Wobbler Template

8 Up Multi Purpose Tag

Sheet Size: 8.5 x 11
Single Size: 4.25 x 2.75
Relyco Reorder: 508-100-8511-HT
Download:
8 Up Mulit Purpose Tag Template

8 Up Wristband (on 3.7 mil)

Sheet Size: 8.5 x 11
Single Size:1 x 10
Relyco Reorder: CP-106
Download:
8 Up Wristband Template

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6 Up ID Card
Sheet Size: 8.5 x 11
Single Size: 3.375 x 2.125
Relyco Reorder: 508-100-8511-IDC
Download:
6 Up ID Card Template

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Northo

3 Up Door Hanger
Sheet Size: 8.5 x 11
Single Size: 8.5 x 3.67
Relyco Reorder: 508-100-8511-LH
Download:
3 Up Door Hanger Template

Barking

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8 UP Curved Bookmark
Sheet Size: 8.5 x 11
Single Size: 1.25 x 7
Relyco Reorder: 508-100-8511-BM
Download:
8 Up Curved Bookmark Template

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Sheet Size: 8.5 x 11
Single Size: 1.25 x 7
Relyco Reorder: 508-100-8511-LT
Download:
4 Up Luggage Tag Template

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Welcome to The Heavenly Bed!

We look forward to serving your every need
as our guest and invite you to explore the
hotel and all that Portsmouth and the
Seacoast has to offer.
The staff at
Heavenly Bed

Buttonhotel
special events

Welcome to The Heavenly Bed!

We look forward to serving your every
need as our guest and invite you to
explore the hotel and all that Portsmouth
and the Seacoast has to offer.

ent work

by Relyco

Printed on REVLAR 3 UP Door Hanger 7.7 Mil by Relyco

Printed on REVLAR 3 UP Door Hanger 7.7 Mil by Relyco

Printed on REVLAR 3 UP Door Hanger 7.7 Mil by Relyco

COMP

Phn. 1-800
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www.loubo
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PA 1234

Phn. 1-80

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www.loub

outin.com

Toront
o
Museum
of Art
4493 Bloom

Street West
Toronto

Ontari

1E9
Phone (416) M8X
654-3210

Toronto Museu

m of Art

4493 Bloom

Street West

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FREEDOM

FREEDOM
Health

7.7mil REVLAR

210 www.
freedo

m-health.com

(987) 654-3

by Relyco

Wendy
A. Bens
on
MeMber
ID: b63232-964
expIres:
07.08.2012
Houton,

Toronto
Museum
of Art
4493 Bloom
Street West
Toronto
Ontario
Phone (416) M8X 1E9
654-3210

Toronto Museu

m of Art

Toronto,
Onta

rio, MX8

Heres to

Anthon
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A. Bens
on
MeMber
ID: b63232-964
expIres:
07.08.2012

654-3210

www.freed
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ealth.com

Specifications:
Sheet Sizes Available: 8.5 x 11
Stock products are on 7.7 mil REVLAR Polyester Paper
Available in 500 SHEETS / CARTON or 100 SHEETS/TRIAL PACKS
Compatible with many digital printers. Consult your technical
guide.
Custom Orders: 3.7 mil, 4.7 mil, 5.7 mil or 7.7 REVLAR
Custom die lines can be created with a minimum order quantity of
10,000 sheets
Custom die lines must be pre-approved and a die charge will apply
Multiple, cross directional perforations are possible!

Perfect anytime for harsh and outdoor environments!

HIGH / LOW TEPS

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MeMber
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REVLAR is:
Waterproof
Weatherproof
Chemical Resistant
Washable
Recyclable

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Print Compatibility:
REVLAR is a polyester substrate and
is 100% recyclable and compatible with
many color digital printers.
REVLAR 7.7 mil pre-perforated
templates have a 258gsm rating.
Not all printers allow imaging on heavy
stocks. Consult your printer guide.

stio

CALL 1-8ns about your policy?

00-123-4
567

Insured:
Garner,
emIly a.
PolIcy
number:
4095-66-8
year: 08
0-92
make:
subaru
model:
TrIbeca
VIn: 5s4b
daa82067
39023
effec TIVe:
01 Jul 2011
To 30 Jun
2012

ANY

Street

7.7mil REVLAR

No. 00/00

Londo

Trans

Have que

Phn. 1-800
-123-4567
www.loubo
utin.com

00/P

Reg. user

NCE COM
PAN

Insured:
Garner,
emIly a.
PolIcy
number:
4095-66-8
year: 08
0-92
make:
subaru
model:
TrIbeca
VIn: 5s4b
daa82067
39023
effec TIVe:
01 Jul 2011
To 30 Jun
2012

h Judd

to print

Improvem

NDON

OF LO

INSURA

123 Nort

The staff at
Heavenly Bed

Printed on

R
MAYO
port for

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for Lon

special events

Fold all perforatio

prior to tearing. ns in both
direction
Keep all
s
of 1/8 away
print a minimum
from all perforatio
ns.

Jubilee

Welcome to The Heavenly Bed!

We look forward to serving your every
need as our guest and invite you to
explore the hotel and all that Portsmouth
and the Seacoast has to offer.
The staff at
Heavenly Bed

Buttonhotel

Printed on
7.7mil
REVLAR
by Relyco

ort
Transp

special events

Fold all perforatio

prior to tearing. ns in both
direction
Keep all
s
of 1/8 away
print a minimum
from all perforatio
ns.

TEA

DURABLE

WATERPROOF

TEAR RESISTANT

RECYCLABLE

1 Up License Plate
Sheet Size: 8.5 x 11
Single Size: 4.75 x 11
Relyco Reorder: 508-500-8511TP-1
Download:
1 Up License Plate Template

REVLAR-ON-A-ROLL

THE RIGHT PAPER FOR YOU!

Virtually Indestructible Paper by

Choose
Choose the
the right
right Revlar
Revlar product
product for
for you
you

REVLAR-ON-A-ROLL (R.O.A.R.)

REVLAR
REVLAR often
often replaces
replaces standard
standard paper.
paper. To
To see
see why,
why, itit may
may be
be helpful
helpful to
to understand
understand the
the various
various thicknesses
thicknesses that
that are
are available,
available,
and
and how
how they
they compare
compare to
to the
the paper
paper that
that you
you may
may currently
currently be
be using
using for
for your
your particular
particular application.
application.

REVLAR-On-A-Roll (R.O.A.R) is the perfect solution for wide format printers,

plotters, engineering and CAD drawings but also great for waterproof labels,
grocery store shelf strips, backlit signage, light boxes, banners and more. R.O.A.R
opens up thousands of applications limited only by your imagination!

White

Digital Toner & Inkjet R.O.A.R is available for todays most demanding
applications and comes available for digital toner machines as well as inkjet
equipment. Waterproof and weatherproof R.O.A.R offers the image quality
and printability of standard paper and can be folded, punched or die cut as
needed, making it valuable for thousands of applications across all industries
not only for CAD/ Cam, Electrical, Civil Engineering and architectural
applications but also hospitality, retail, education, healthcare and government.

L (ft)

CORE (in) 24
30
36
Roll Width (in)

504-24X150-07340 (24in)
504-36X150-07340 (36in)

Matte/Matte Double-Sided White (4 mil)

150

504-24X150-07547 (24in)
504-36X150-07547 (36in)

Double Matte Eraseable Xerographic Film (4 mil)

150

503-36X150-69630 (36in)

Double Matte Eraseable Xerographic Film (3 mil)

150

42

54

Double Matte Quick-Dry

Eraseable INKJET FILM (4 mil)

503-24X125-39131 (24in)
503-36X125-39131 (36in)

Double Matte Quick-Dry

Eraseable INKJET FILM (3 mil)

125

125

Mill Rolls
REVLAR is also available in Mill Rolls sized and spliced to your exact specifications

Features and Benefits

Recycling

Durable, tear-proof and waterproof

Withstands rain, heat and temperature
variations; deters grease, solvent and chemicals;
will not tear or fade

R.O.A.R. has special aqueous surface coatings designed to

optimize print performance, which make it a Number 7, or
Miscellaneous Plastic. The acceptance of this type of plastic
for recycling varies, so it is important to check local authority
guidelines. When recycled, number 7 plastics are typically
used in lumber and custom-made materials.

Superior laser image quality

The appearance, smoothness and printability
of standard paper
Cost-effective
Long-lasting materials save on replacement
costs and more affordable and faster than
lamination

8.5x14

11x17

12x18

504

3.7 Mil White (125 gsm)

505

4.7 Mil White (155 gsm)

506

5.7 Mil White (198 gsm)

508

7.7 Mil White (258 gsm)

511

10.7 Mil White (368 gsm)

514

13.7 Mil White (510 gsm)

505P

5 Mil Pink (172 gsm)

13x19

20.5x14.33 (IGen)

505Y

5 Mil Yellow (172 gsm)

505G

5 Mil Green (172 gsm)

505B

5 Mil Blue (172 gsm)

Vibrant Colors

CAD Inkjet Specifications

504-24X125-39141 (24in)
504-30X125-39141 (30in)
504-36X125-39141 (36in)
504-42X125-39141 (42in)
504-54X125-39141 (54in)

8.5x11

Pastel Colors

Select the right R.O.A.R. product for you:

Product No.
Description
R.O.A.R Reprographic Specifications

Paper Type

R.O.A.R. can be incinerated safely as a potential source

of energy, but should be incinerated according to local
regulations. As an inert material, R.O.A.R. can also be buried in
approved landfill facilities.

505VR

5 Mil Red (172 gsm)

505VB

5 Mil Blue (172 gsm)

505VO

5 Mil Orange (172 gsm)

505VG

5 Mil Green (172 gsm)

505VY

5 Mil Yellow (172 gsm)

505VC

5 Mil Sand (172 gsm)

505BLK

5 Mil Black (172 gsm)

505FR

4.7 Mil Translucent (125 gsm)

508GM

7.4 Mil Gloss / Matte (258 gsm)

508BL

8 Mil Backlit (279 gsm)

502A

2 Mil Label Low Tack - Clear

502B

2 Mil Label Low Tack - Matte

502D

2 Mil Label Permanent - Gloss

502E

2 Mil Label Permanent - Matte

502MGDL

2 Mil Label -Marine Grade

504WVMA

4 Mil Microsphere Label (294 gsm)

505US-IN

5 Mil White HP-Indigo

508US-IN

8 Mil White HP-Indigo (Available in Matte, Semi-Gloss or High-Gloss finish)

511US-IN

11 Mil White HP-Indigo

Specialty

Die Cut Sheets - Available in 8.5 x 11 on 7.7 Mil unless noted otherwise
Shelf Wobbler -2 per sheet
ID Cards -6 per sheet
Luggage Tags -4 per sheet
Door Hanger -3 per sheet

Book Mark (curved) -8 per sheet

Wire Tags -8 per sheet

Door Hanger -6 per sheet

Lanyard Badge -8 per sheet

Plant Wraps (4.7 mil) -13 per sheet

License Plate -1 per sheet

Wristbands (3.7 mil) -8 per sheet

*Mini Packs of 50 & 100 sheets are also available on selected products

About Relyco: For more than 25 years Relyco has been the premier supplier of unique and innovative paper products specifically designed for
laser, digital and inkjet printers. Our products are great for thousands of applications and uses enabling you to get the most value out of your

Virtually Indestructible Paper by

Thousands of Applications - What is yours?

Virtually Indestructible Paper by

About Relyco: For more than 25 years Relyco has been the premier supplier of unique and innovative paper products specifically designed for
laser, digital and inkjet printers. Our products are great for thousands of applications and uses enabling you to get the most value out of your printer
investment. Understanding and meeting our clients needs is always our first priority. Visit us at www.relyco.com or call (800) 777-7359.
121 Broadway | Dover, New Hampshire 03820 | Phone: (800) 777-7359 | Fax: (603) 742-9993 | www.relyco.com
BRO-REVLAR-03.15 | 2016 Relyco. All Rights Reserved.