Terex Parts Manual AL8000HT

Parts Manual
AL8000HT
TM
First Edition
Rev A
Part No. 116477
September 2008
September 2008
Introduction
Important
Read, understand and obey the safety rules and
operating instructions in the appropriate Operator's
Manual on your machine before attempting any
maintenance procedure.
Basic mechanical, hydraulic and electrical
skills are required to perform most procedures.
However, several procedures require specialized
skills, tools, lifting equipment and a suitable
workshop. In these instances, we strongly
recommend that maintenance and repair be
performed at an authorized Terex dealer
service center.
Technical Publications
Terex has endeavored to deliver the highest degree
of accuracy possible. However, continuous
improvement of our products is a Terex policy.
Therefore, product specifications are subject to
change without notice.
Readers are encouraged to notify Terex of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.
Contact Us:
Copyright 2008 by Terex
Internet: www.genielift.com
e-mail: techpub@genieind.com
Terex Rock Hill

590 Huey Road
Rock Hill, SC. 29730
116477 Rev A September 2008
First Edition, First Printing
"
Printed on recycled paper
Printed in U.S.A.
ii
AL8000HT Light Tower
Part No. 116477
September 2008
How to Read Your Serial Number

Serial Number Legend
Part No. 116477
iii
Section 1 Safety Rules
September 2008
Safety Rules
Danger
Failure to obey the instructions and safety rules
in this manual and the Terex AL8000HT Operator's
Manual on your machine will result in death or
serious injury.
Many of the hazards identified in the operators
manual are also safety hazards when maintenance
and repair procedures are performed.
Do Not Perform Maintenance

Unless:
You are trained and qualified to perform
maintenance on this machine.
You read, understand and obey:
- manufacturers instructions and safety rules
- employers safety rules and worksite
regulations
- applicable governmental regulations
You have the appropriate tools, lifting
equipment and a suitable workshop.
iv
Part No. 116477
September 2008
Section 1 Safety Rules
SAFETY RULES
Personal Safety
Workplace Safety
Any person working on or around a machine must

be aware of all known safety hazards. Personal
safety and the continued safe operation of the
machine should be your top priority.
Be sure to keep sparks, flames and

lighted tobacco away from flammable and
combustible materials like battery gases
and engine fuels. Always have an approved fire
extinguisher within easy reach.
Read each procedure thoroughly. This

manual and the decals on the machine,
use signal words to identify the following:
Safety alert symbolused to alert
personnel to potential personal
injury hazards. Obey all safety
messages that follow this symbol
to avoid possible injury or death.
Indicates an imminently hazardous
situation which, if not avoided, will
result in death or serious injury.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury.
may cause minor or moderate
injury.
Be sure that all tools and working areas

are properly maintained and ready for use.
Keep work surfaces clean and free of
debris that could get into machine components and
cause damage.
Be sure any forklift, overhead crane or
other lifting or supporting device is fully
capable of supporting and stabilizing the
weight to be lifted. Use only chains or straps that
are in good condition and of ample capacity.
Be sure that fasteners intended for one
time use (i.e., cotter pins and self-locking
nuts) are not reused. These components
may fail if they are used a second time.
Be sure to properly dispose of old oil or
other fluids. Use an approved container.
Please be environmentally safe .
Be sure that your workshop or work area is
properly ventilated and well lit.

may result in property damage.
Be sure to wear protective eye wear and

other protective clothing if the situation
warrants it.
Be aware of potential crushing hazards
such as moving parts, free swinging or
unsecured components when lifting or
placing loads. Always wear approved steel-toed
shoes.
Part No. 116477
September 2008
Table of Contents
Introduction
Important Information ........................................................................................................... ii

How to Read Your Serial Number ........................................................................................ iii
Safety Rules ....................................................................................................................... iv
Parts Stocking List ........................................................................................................... viii
How to Order Parts ............................................................................................................. ix
Service Parts Fax Order Form ............................................................................................ x
Section 100 Rev
Figure 101.1 Decals .......................................................................................... 100 - 2
Figure 102.1 Decals .......................................................................................... 100 - 3
Figure 103.1 Decals .......................................................................................... 100 - 4
Figure 104.1 Decals .......................................................................................... 100 - 5
Figure 105.1 Decals .......................................................................................... 100 - 6
Section 200 Rev
Chassis Components
Figure 201.1 Chassis Components ................................................................... 200 - 2
Figure 202.1 Fuel Tanks ................................................................................... 200 - 6
Figure 203.1 Hydraulic Pump Components ....................................................... 200 - 8
Section 300 Rev
A
Section 400 Rev
Cabinet Components
Figure 301.1 Cabinet Components .................................................................... 300 - 2

Electrical Components
Figure 401.1 Control Panel ................................................................................ 400 - 2
Figure 402.1 External Receptacle Panel ........................................................... 400 - 6
Section 500 Rev
vi
Decals
Tower/Mast Components
Figure 501.1 Tower Base Assembly ................................................................. 500 - 2
Figure 502.1 Tower Mast Section #1 ................................................................. 500 - 4
Part No. 116477
September 2008
TABLE OF CONTENTS
Section 600 Rev
Light Bar & Fixture Assemblies
Figure 601.1 Light Bar Assembly - 4 Lamp Fixture ........................................... 600 - 2
Figure 602.1 Light Bar Assembly - 8 Lamp Fixture ........................................... 600 - 4
Figure 603.1 Light Fixture Assembly ................................................................. 600 - 6
Section 700 Rev
Engine & Genset
Figure 701.1 Isuzu 4LE1PV02-502 (20kW Option) ............................................ 700 - 2
Figure 702.1 Kubota D1105 (8kW Option) ......................................................... 700 - 4
Figure 703.1 Kubota V1505 (12kW Option) ....................................................... 700 - 6
Figure 704.1 Newage Generator (12kW & 20kW Option) ................................... 700 - 8
Figure 705.1 Leroy Somer Generator (8kW Option) ......................................... 700 - 10
Figure 706.1 Marathon Generator (8kW Option) .............................................. 700 - 12
Section 800 Rev
Options
Figure 801.1
Figure 802.1 Options ........................................................................................ 800 - 4
Part No. 116477
Options ....................................................................................... 800 - 2
vii
September 2008
Parts Stocking List

Required Parts
The following parts are required to perform
maintenance procedures as outlined in the
TEREX AL8000HT Parts and Service Manual.
Description
Part No.
Kubota Models
Oil Filter .............................................................. 866050

Air Filter .............................................................. 866127
Fuel Filter ........................................................... 839200
V-belt ................................................................. 839209
Isuzu Models
Oil Filter .............................................................. 868075

Air Filter .............................................................. 834460
Fuel Filter ........................................................... 868137
V-belt ................................................................. 868067
Manuals
TEREX Corporation offers the following manuals for
these models:
Title
Part No.
TEREX AL8000HT Operator's Manual, .............. 114426

First Edition
TEREX AL8000HT Part's Manual, ..................... 116447
First Edition
TEREX AL8000HT Service Manual, .................. 116478
First Edition
Newage Generator Manual ................................ 830001
Leroy Somer Manual .......................................... 116118
Isuzu Engine Manual ......................................... 116133
Kubota Engine Manual ....................................... 893020
Axis Manual ........................................................ 116117
Marathon Manual ............................................... 116188
viii
Part No. 116477
September 2008
How To Order Parts

Please be prepared with the following information
when ordering replacement parts for your TEREX
product:
Machine model number
Machine serial number
Terex part number
Part description and quantity
Purchase order number
"Ship to" address
Desired method of shipment
Name and telephone number of the
authorized TEREX Distributor in your area
Genie Industries
18340 NE 76th Street
P.O. Box 97030
Redmond, WA 98073-9730
Telephone (877) 367-5606
Fax (888) 274-6192
genieindustries.com
Use the Service Parts Fax Order Form on the

next page and fax your order to our Parts
Department.
If you don't know the name of your authorized
distributor, or if your area is not currently serviced
by an authorized distributor, please call TEREX
Corporation.
Machine Information
Model
Serial Number
Date of Purchase
Authorized TEREX Distributor
Phone Number
Part No. 116477
ix
September 2008
Service Parts fax Order Form

FAX TO: (888) 274-6192 OR TOLL FREE: 877-367-5606
Please fill out completely

_________________________________
Account Number _______________________________
Your Name ______________________________
Your Fax Number _____________________________
Bill To
_________________________________
Your Phone Number ___________________________
_________________________________
Ship To
___________________________________
_________________________________
___________________________________
_________________________________
___________________________________
_________________________________
___________________________________
Purchase Order Number ____________________
Ship Via
___________________________________
Model(s) ______________________________________________________ Serial No.(s) _________________

Optional Equipment ___________________________________________________________________________
Description
Quantity
Price
remove this page and make copies
Part Number
remove this page and make copies
Date
All backordered parts will be shipped when available via the same ship method as the original order unless
noted below:
o
Ship complete order only - no backorders
Ship all available parts and contact customer on disposition of backordered parts
Other (please specify)
FOR TEREX USE ONLY

Order Number ______________
Origin Code ________________
Date Scheduled ____________
AL8000HT
Light Tower __________________________________
Part No. 116477
Ship Condition
_____________
Comments _________________________
Order Total ________________
Terms Code _______________
__________________________________
September 2008
Section 100 Decals
Section 100
Decals
Part No. 116477
100 - 1
Section 100 Decals
Figure 101.1
September 2008
REV A
Decals
100 - 2
Part No. 116477
September 2008
Section 100 Decals
Figure 102.1
REV A
Decals
Part No. 116477
100 - 3
Section 100 Decals
Figure 103.1
September 2008
REV A
Decals
100 - 4
Part No. 116477
September 2008
Section 100 Decals
Figure 104.1
REV A
Decals
Part No. 116477
100 - 5
Section 100 Decals
Figure 105.1
September 2008
REV A
Decals
100 - 6
Part No. 116477
September 2008
Section 200 Chassis Components
Section 200
Chassis
Components
Part No. 116477
200 - 1
Figure 201.1
September 2008
REV A
Chassis Components
200 - 2
Part No. 116477
September 2008
REV A
FIGURE 201.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
PART #
160030
160490
160032
160033
663860
119712
894230
114613
125113
114355
189346
6175
6097
4828
35729
741715
790965
99024
10258
33278
80529
741701
119668
114612
125121
125162
840221
841430
840222
6-5208-44
6-5208-32
993860
111936
794560
794690
990200
993860
57332
841500
841220
Part No. 116477
DESCRIPTION
BALLAST & CAPACITOR, MH, 60Hz, 120V
BALLAST & CAPACITOR, MH, 50Hz, 120V
CAPACITOR ONLY, 24uF, MH, 60Hz
CAPACITOR ONLY, 24uF, MH, 50Hz
CONNECTOR, 5P, MALE, RECEPT
WELDMENT, ENGINE CONTAINMENT
PIPE PLUG, 1/4 GALV
OUTRIGGER, 3 X 2 X 33", REAR
WELDMENT, CHASSIS
BALLAST BOX, COMPLETE, MH
BALLAST SPACER
SCREW, HHC, 3/8-16 X 1 **
WASHER, FLAT, USS, 3/8", Y
NUT, NYLOCK, 3/8-16
SCREW, HHC, 3/8-16 X 8.5
TANK CAP & GAUGE
OUTRIGGER PLUNGER PIN ASSEMBLY
LEVEL, BUBBLE, T
NUT, NYLOCK, 3/4-10
WASHER, FLAT, .75, HARDENED
SCREW, HHC, 3/4-10 X 6.5, GRD 5
TANK, FUEL, 30GAL, PLASTIC
WELDMENT, CONTAINMENT TANK
OUTRIGGER, 3 X 2 X 32.5", FRONT
WELDMENT, DRAWBAR
WELDMENT, DRAWBAR, AUSTRALIA
JACK BRACKET, WELD ON
JACK, SIDEWIND, 3K LB
JACK SNAP RING
SCREW, HHC, 1/2-13 X 5.5", GRD.8
SCREW, HHC, 1/2-13 X4", GR8
WASHER, FLAT 1/2"
CHAIN, SAFETY, 3000LB, 3/8 X 30", W/S-HOOK, STANDARD
HOOK W/SS SNAP RING, 5000 LB, OPTIONAL EQUIPMENT
CHAIN, QUICK LINK, 3/8, OPTIONAL EQUIPMENT
NUT, LOCK, NYLON INSERT, 1/2-13 NC, GR 2
WASHER, FLAT 1/2"
COUPLER, 2" BALL, CLASS II, STANDARD
COUPLER, SURGE, 2" BALL, 6000 LB, OPTION
COUPLER, SURGE, 3" RING, 6000 LB, OPTION
QTY.
1
1
1
1
1
1
1
2
1
1
8
8
16
12
4
1
4
1
2
4
2
1
1
2
1
1
1
5
5
1
2
2
2
2
2
3
4
1
1
1
200 - 3
Figure 201.1
September 2008
REV A
Chassis Components
200 - 4
Part No. 116477
September 2008
FIGURE 201.1
REV A
ITEM #
34
35
36
37
38
39
40
41
42
43
PART #
125605
125606
116098
116099
116100
125358
125658
125649
125650
48308
48309
116294
125657
125647
125648
840394
840395
841473
840376
125640
125604
114720
188070
124315
125646
Part No. 116477
DESCRIPTION
AXLE, 6 X 5.5 BC, FREE WHEEL, STANDARD
AXLE, 6 X 5.5 BC, ELECTRIC BRAKES, OPTION
WIRING HARNESS, ELECTRIC BRAKES, TONGUE
WIRING HARNESS, ELECTRIC BRAKES, LEFT SIDE
WIRING HARNESS, ELECTRIC BRAKES, RIGHT SIDE
AXLE, 6 X 5.5 BC, HYDRAULIC BRAKES, OPTION
HYDRAULIC BRAKE KIT
(INCLUDES PART NUMBERS 125649, 125650, 48308, 48309,
116294, 125657, 125647 AND 125648.)
BRAKELINE, 30" FLEXIBLE
BRAKELINE, 18" FLEXIBLE
CLIP, BRAKE HOSE
FITTING TEE, BRAKE LINE
BRAKELINE, FRONT JUMP
BRAKELINE, FRONT DRAWBAR
BRAKELINE, CURBSIDE
BRAKELINE, ROADSIDE
AXLE SPRING BOLT
AXLE SPRING NUT
AXLE SHACKLE, 4-5/8", LONG
AXLE WHEEL NUT
TIRE & WHEEL, 15 X 5.5-6/5.5", 205/75, STANDARD
TIRE & WHEEL, 16 X 6-6/5.5 7.5-16LT, OPTION
FUEL TANK BRACKET
CLAMP, SPARE TIRE BRACKET,TONGUE MOUNT
SPARE TIRE MOUNT, 6-LUG WHEEL
BRAKE LINE COVER
QTY.
1
1
1
1
1
1
1
1
2
3
1
1
1
1
1
6
6
4
12
2
2
1
1
1
1
200 - 5
Figure 202.1
September 2008
REV A
Fuel Tanks
200 - 6
Part No. 116477
September 2008
FIGURE 202.1
REV A
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART #
891560
792750
890785
890795
740620
898590
C91100300
741701
741715
895371
890790
891530
125641
898575
891190
189785
189790
990230
996375
125666
Part No. 116477
DESCRIPTION
HOSE FITTING, PIPE/BARB, 1/4M X 1/8 H,B
CLAMP, 7/16 TO 25/32
HOSE, FUEL 1/8 ID
HOSE, FUEL 5/16 ID
FILTER, IN-LINE FUEL
HOSE FITTING, PIPE/BARB,1/4M,X 5/16H, B,125HB-5-4
NYLON TUBING
TANK FUEL, 30GAL
TANK CAP & GAUGE
VALVE, VACCUUM RELIEF
HOSE, FUEL 1/4 X 1/2, 200#
HOSE FITTING, PIPE/BARB, 1/4M X 1/4H,B
TANK CAP, NON VENTED
FITTING, TEE 1/8
PIPE PLUG, 1/8", CS
WASHER, RUBBER, BUNA-N, 3/4ID X 1-9/16 OD
FUEL TANK DRAINPLUG WITH O-RING 5201
WASHER, FLAT, 3/4"
NUT, HEX HEAD, JAM, 3/4-16NF
TEE, HOSE, PLASTIC, .25
QTY.
AR
AR
FT
FT
AR
AR
FT
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
200 - 7
Figure 203.1
September 2008
REV A
Hydraulic Pump Components
200 - 8
Part No. 116477
September 2008
FIGURE 203.1
REV A
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART #
125156
64154
8914
6356
990670
87684
125155
125105
6097
4828
48912
48891
49207
48905
49117-1991
49116-3137
125100
48926
125602
125295
48911
116484
124186
49798
Part No. 116477
DESCRIPTION
PLATE, POWER UNIT MOUNT
BOLT, CARRIAGE, 3/8-16 X 1.00, G5
SCREW, HHC, 1/4-20 X .625
WASHER, LOCK, .25
RIVET, POP, 3/16 X 1/2 S/S, BLIND RIVET
PUSH RETAINER FOR 3/8"THREAD SCREW
FORMING, OIL DEFLECTOR
POWER UNIT, 12V, VERTICAL MOUNT
NUT, NYLOCK, 3/8-16
CONNECTOR, 520120-4-6***
TEE, BRANCH, 520433-4
NIPPLE, DIAGNOSTIC #4
CONNECTOR, 520120-4***
HOSE ASSY, 1/4, 90 FEM, STR FEM
MANIFOLD, HYD, MLT 28
ELBOW, 90D, 520220-6-4
CONNECTOR, 520181-6
FILTER ASSEMBLY, SPIN ON, 10 MICRON
ELBOW, 90D , 520220-4-6***
POSITIVE BATTERY CABLE TO PUMP, 25" LONG
SOLENOID, MOTOR START
FILTER ONLY, 10 MICRON
QTY.
1
4
4
4
2
4
1
1
4
4
2
1
1
9
1
1
1
1
1
1
1
1
1
1
200 - 9
September 2008
Part No. 116477
This page intentionally left blank.
200 - 10
September 2008
Section 300 Cabinet Components
Section 300
Cabinet
Components
Part No. 116477
300 - 1
Figure 301.1
September 2008
REV A
Cabinet Components - Panels
300 - 2
Part No. 116477
September 2008
REV A
FIGURE 301.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
PART #
990670
8914
6638
6091
176380
841710
176370
113390
796432
796438
125212
8177
6033
6095
125986
125126
990270
993860
125138
125260
125154
125149
796730
125137
125378
990200
841611
125349
125145
124420
791840
125350
993440
993850
990150
995810
125367
994460
990080
990170
6175
6097
4828
Part No. 116477
DESCRIPTION
RIVET, POP, 3/16 X 1/2, S/S, BLIND RIVET
SCREW, HHC, 1/4-20 X .625
WASHER, FLAT, USS, 1/4"Y
NUT, NYLOCK, 1/4-20
COVER PLATE, CABINET, TAILLIGHT HOLES
REFLECTOR, RED
LITERATURE RACK
GROUND ROD
GAS SPRING, SHORT, BRACKET W/BALL
GAS SPRING, 16, 80 LB.
WELDMENT, PIN, MAST LOCK
SCREW, HHC, 1/2-13 X 1.5
WASHER, LOCK, .5 ***
WASHER, FLAT, USS, 1/2",Y
WELDMENT, MAST REST
WELDMENT, LOUVER ASSEMBLY
SCREW, 1/2-13NC X 3-1/2 HHC, GRADE 8,Y-ZIN
WASHER, FLAT, 1/2"
FORMING, DOOR, RH
WELDMENT, DOOR LOUVER ASSEMBLY
FORMING, CABINET TOP
WELDMENT, CABINET, REAR PANEL
HINGE, PIANO, 1.5 X 55.75"
FORMING, DOOR, LH
DOOR LATCH, ROTARY
NUT, LOCK, NYLON INSERT, 1/2-13NC, GR 2, ZPIN
FENDER, PLASTIC, BLACK
FORMING, CABINET SIDE PANEL, RH
WELDMENT, CABINET, FRONT PANEL
GROUND ROD STORAGE TUBE
BUMPER, RUBBER
FORMING, CABINET SIDE PANEL, LH
SCREW, 1/4-20 NC X 3/4 HHC, GRADE 2
WASHER, FLAT 1/4"
NUT, LOCK, NYLON INSERT, 1/4-20NC, GR 2, ZP
SCREW, 1/4-20NC X 5/8, HWH, ROLLOK, ULTRA SEALN
FORMING, EXHAUST COVER
SCREW, 3/8-16NC X 4-1/2" HHC
WASHER, FLAT 3/8"
NUT, LOCK , NYLON INSERT, 3/8-16NC, GR 2, ZPN
SCREW, HHC, 3/8-16 X 1 **
NUT, NYLOCK, 3/8-16
QTY.
AR
4
4
4
2
2
1
1
8
4
1
2
2
2
1
1
4
8
1
1
1
1
2
1
2
4
2
1
1
1
8
1
10
20
10
AR
1
2
4
2
2
4
2
300 - 3
Figure 301.1
September 2008
REV A
Cabinet Components - Doors
300 - 4
Part No. 116477
September 2008
REV A
FIGURE 301.1
ITEM #
PART #
44
45
46
47
48
49
50
51
52
53
54
125477
182330
160277
174170
60499
125330
686711
125995
125940
125996
88356-211J5
55
56
57
58
39907
116284
116264
116299
Part No. 116477
DESCRIPTION
BATTERY, SUPPORT PAN
BATTERY, HOLD-DOWN ROD 1/4 X 10-1/4
BATTERY, CABLE SET, 49"
BATTERY, HOLDOWN ANGLE, 14.50
BATTERY, 12V, GRP27TM, 105 AH, WET, 635 CCA
FORMING, BATTERY SWITCH MOUNT
SWITCH, BATTERY DISCONNECT, 175 AMP
FORMING, PIN HOLDER
CLAMP & PIN HOLDER
FORMING, FENDER SKIRT
FITTING, 90 DEGREE SQUEEZE CONNECTOR & LIMIT
SWITCH
CABLE, LIMIT SWITCH
COVER, CANNON CONNECTOR
COVER, PHOTOCELL
GROMMET
QTY.
1
2
PR
1
1
1
1
1
2
2
1
12.5 FT
1
1
1
300 - 5
September 2008
Part No. 116477
300 - 6
September 2008
Section 400 Electrical Components
Section 400
Electrical
Components
Part No. 116477
400 - 1
Figure 401.1
September 2008
REV A
Control Panel
400 - 2
Part No. 116477
September 2008
REV A
FIGURE 401.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART #
125566
663890
116821
116820
116823
116829
684169
684167
660101
C45101500
116161
116162
125372
125371
C51200201
125373
742369
742368
742366
440467
669086
125567
160761
CDWV40150
CDWV40151
CDWV40152
261299
683870
440410
683680
684530
686840
C42202900
C42208400
16397
27246
260361
125370
684380
125391
Part No. 116477
DESCRIPTION
HARNESS, HYDRAULIC CONTROLS
SEE ITEMS 32 AND 34
CORD SET, FEMALE, 6FT, 5P, BALLAST
WIRE HARNESS, ENGINE, DC, ISUZU, MANUAL START
WIRE HARNESS, ENGINE, DC, KUBOTA MANUAL START
WIRE HARNESS, ENGINE, DC, KUBOTA, AUTO START
WIRE HARNESS, ENGINE, DC, ISUZU, AUTO START
SOCKET, MATE-N-LOK II
CONNECTOR, 12P, FEMALE, MATE-N-LOK II
CORD,10/4, SEO W-A BLACK, 105*C, UL, 8 AND 12KW
WIRE, EDPM, #10, 20KW
WIRE HARNESS, CONTROL BOX, MANUAL START
WIRE HARNESS, CONTROL BOX, AUTO START
FORMING, PANEL MOUNT, SIDE
FORMING, PANEL, BACK
HINGE, PIANO, 9", SS
FORMING, PANEL MOUNT, FRONT
RODA-DEACO, AIR SHUTDOWN, OPTION ONLY
RODA-DEACO, 1.75" ROD-1427-E12, 8 & 12 KW ONLY
RODA-DEACO, 2" ROD-1284-E12, 20 KW ONLY
RODA DEACO, OIL PRESSURE SWITCH (NO), 2 PRONG
TRANSFORMER, 120/24VAC, USED W/RODA DEACO
TERMINAL BLOCK
CONTACTOR, 100 A ,SP, 12VDC, AUTO
RELAY, 50A, BOSCH
RELAY BASE, 50A, BOSCH
RELAY PIN, USE W/CDWV40151 & 50
AUTOSTART CONTROLLER
BREAKER, 1P, 15A, 277VAC
BREAKER, 1P, 20A, 240V
SWITCH, TOGGLE, SPDT,ON-OFF-ON
SWITCH, TOGGLE, SINGLE THROW
SWITCH, TOGGLE, DPDT, 3POS, MOM***
BOOT, TOGGLE SWITCH, SHORT*
HOURMETER, DIGITAL, 12VDC
FORMING, PANEL FRONT
SWITCH, IGNITION, LEVER OPERATED
FORMING, PANEL FRONT W/O AUTOSTART
QTY.
1
AR
1
1
1
1
1
1
5
5
1
1
1
1
1
1
1
1
1
1
1
1
2
4
4
6
1
AR
AR
1
1
1
1
1
4
4
1
1
1
1
400 - 3
Figure 401.1
September 2008
REV A
Control Panel
400 - 4
Part No. 116477
September 2008
REV A
FIGURE 401.1
ITEM #
30
31
32
33
34
PART #
682715
R660010
67739
685670
116528
Part No. 116477
DESCRIPTION
LIGHT, INDICATOR, 12V, RED
SWITCH, PUSH-BUTTON W/BOOT
WIRE, CABLE,14GA/7 CON.TPE JKT
CONNECTOR, 7P, RECEPTACLE
COVER, BREAKER-6 LIGHT OPTION
QTY.
1
1
28
1
1
400 - 5
Figure 402.1
September 2008
REV A
External Receptacle Panel
400 - 6
Part No. 116477
September 2008
REV A
FIGURE 402.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
PART #
995810
125390
8914
6638
6091
684640
683970
683680
686160
991940
R980010
125389
125471
125472
994330
990670
125387
C51200201
981255
125388
796512
796513
C73000100
125394
47094
6782
211999
66812
66817
686662
72143
Part No. 116477
DESCRIPTION
SCREW, 1/4-20NC X 5/8, HWHROLLOK ULTRA SEALN
FORMING, REC. PANEL COVER IN
SCREW, HHC,1 /4-20 X .625
NUT, NYLOCK, 1/4-20
RECEPTACLE, 20A, 120V, DUPLEX W/GFI
BREAKER, MINI, 1P, 20A
RECEPTACLE, 30A, 120/240,T-LOCK
NUT, LOCK, NYLON INSERT, 5/16-18NC, GR 2, ZP
WASHER, FLAT, 5/16"S/S 18-8
FORMING, RECEPTACLE PANEL
FORMING, RECEPTACLE PANEL, 1-GFI, 1-30A TL
FORMING, RECEPTACLE PANEL, 2-GFI, 1-30A TL
SCREW, #6-32 X 1/2"
RIVET, POP, 3/16 X 1/2, S/S, BLIND RIVET
FORMING, REC. PANEL, HINGE MOUNT
HINGE, PIANO, 9", SS
SCREW, 5/16-18NF X 2-1/2HHC, GRADE 5, ZP
FORMING, REC.PANEL, COVER OUT
HOOD BRACKET, RUBBER HOOK, BUCKHORN
LATCH ASSEMBLY
TRIM LOCK, 1/4"
PLATE, RECEPTACLE PANEL COVER
SCREW, HHC, 5/16-18 X .50
NUT, NYLOCK, 5/16-18
PHOTOCELL, MOUNTED, W/LENS CAP
BUTTON, PUSH, RED MUSHROOM HEAD*
BASE, W/1 N.C. CONTACT***
FACE PLATE, EMERGENCY STOP
DECAL, EMERGENCY STOP, GR
QTY.
2
1
2
4
2
2
2
3
3
5
5
1
1
1
10
6
1
1
5
1
1
1
2FT
1
5
5
1
1
1
1
1
400 - 7
September 2008
Part No. 116477
400 - 8
September 2008
Section 500 Tower/Mast Components
Section 500
Tower/Mast
Components
Part No. 116477
500 - 1
Figure 501.1
September 2008
REV A
Tower Base Assembly
500 - 2
Part No. 116477
September 2008
REV A
FIGURE 501.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART #
6091
6638
R980690
6095
125163
87410
125356
6637
125287
119711
6096
8915
125204
13064
28118
56900
50576
125385
87721
87473
6198
48904
49116-3137
993520
Part No. 116477
DESCRIPTION
NUT, NYLOCK, 1/4-20
NUT, LOCK, NYLON INSERT, 1/2-13NC, GR8, CAD&YEL
WELDMENT, TURNTABLE
BEARING, ROTATION
CLAMP, MAIN MAST PIVOT
SCREW, HHC, 1/4-20 X 1.75
TUBE, SPACER, .74OD X .51ID X.63
PLATE, BEARING SPACER
SCREW, HHC, 1/2-13 X 2, GR5
SCREW, HHC, 1/4-20 X 1.25
FORMING,MOTOR PINION GUARD
WASHER, FLAT, .625 HARDENED
SCREW, SHC, 1/2-13 X 2.75
SCREW, SHC, 5/8-11 X 2.5 BLK
SCREW, SHC, 1/2-13 X 3.00
WELDMENT, TOWER
GEAR, PINION, 5/7 D.P
MOTOR, HYD. T34
NUT, NYLOCK, 1/2-13
ELBOW, 90D, 520220-4
SCREW ,1/2-13NC X 5HHC, GRADE 8, Y-ZINC
QTY.
4
8
12
29
1
1
1
2
1
2
9
2
1
16
1
8
11
1
1
1
6
2
2
2
500 - 3
Figure 502.1
September 2008
REV A
Tower Mast Section #1
500 - 4
Part No. 116477
September 2008
REV A
FIGURE 502.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART #
DESCRIPTION
119682
125446
119690
125219
9116
10262
33278
8255
45748
6091
125213
125215
125230
6090
125325
30370
49117-7191
48904
119683
125447
125231
45226
27326
58980
84448
CYLINDER, EXTEND
SEAL KIT FOR 119682
WELDMENT, MAST SECTION 1
FORMING, CABLE CLAMP
BOLT, CARRIAGE, 1/4-20 X 1.25, G2
SNAP RING, EXTERNAL, .75 DIA.
SCREW, HHC, 3/8-16 X .75
ROD END, .250 X 2.75 LG
NUT, NYLOCK, 1/4-20
PIN, 1.25 DIA X 5.63 LG, 1HOLE
PIN, .75 DIA X 4.35 LG 2 RING
CABLE TRACK, PLASTIC, 38 LINKS
SCREW, HHC, 1/4-20 X .75
PIN, 0.75 DIA X 4.35 LG, 2 RING
BEARING, 1.25ID X 1.5OD X 1***
HOSE ASSY 1/4, 90 FEM, STR FEM
ELBOW, 90D, 520220-4
CYLINDER, BOOM LIFT
SEAL KIT FOR 119683
CABLE ASSEMBLY, EXTEND/RETRACT
ROD END, .375 X 3.69
PIN, 1.25 DIA X 7.57LG,1HOLE
REPAIR KIT
HINGE BAR
Part No. 116477
QTY.
1
1
6
6
4
4
3
1
6
1
1
1
2
1
2
2
2
1
1
2
2
1
1
500 - 5
Figure 503.1
September 2008
REV A
500 - 6
Part No. 116477
September 2008
REV A
FIGURE 503.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART#
119682
125446
48905
49119-7678
125231
188760
994920
990650
10262
33278
125215
992765
995790
104741
6356
6090
119691
8914
85304
125237
6021
8255
Part No. 116477
DESCRIPTION
CYLINDER, EXTEND
SEAL KIT FOR 119682
CONNECTOR, 520120-4***
HOSE ASSY, 1/4, STR FEM, STR FEM
CABLE ASSEMBLY, EXTEND/RETRACT
SHEAVE, 3-1/8 X 11/4 CA
COTTER PIN, 3/32 X 3/4, SS
COTTER PIN, 1/8 X 1, SS
SNAP RING, EXTERNAL, .75 DIA.
PIN, .75DIA X 4.35 LG, 2RING
CLEVIS PIN, STAINLESS STEEL, 1/2 X2
CLEVIS PIN, STAINLESS, STEEL 1/4 X2
WEAR PAD, 3.75 X 1.50 X .63***
WASHER, LOCK, .25
SCREW, HHC, 1/4-20 X .75
SCREW, HHC, 1/4-20 X .625
WEAR PAD, TML KIT***
WELDMENT, RETRACT SHEAVE SUPPORT
WASHER, LOCK, .375
SCREW, HHC, 3/8-16 X .75
QTY.
1
2
2
1
2
4
2
2
2
1
2
4
1
AR
AR
1
AR
AR
1
4
4
500 - 7
Figure 504.1
September 2008
REV A
500 - 8
Part No. 116477
September 2008
REV A
FIGURE 504.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART #
6888
6356
6889
45748
51972
125217
119638
36369
119639
119681
125445
48904
49119-33078
45209
125211
119692
85304
125239
125407
994920
6090
6638
6091
125230
39581
125357
125368
57495-125R1
Part No. 116477
DESCRIPTION
SCREW, HHC,1 /4-20 X 1"
WASHER, LOCK, .25"
NUT, LP NYLOCK, 1/4-20
ROD END, .250 X 2.75 LONG
PIN, .75DIA X 4.25 LONG, 1HOLE
PIN, .75DIA X 4.75LONG, 2HOLE
PLATE, LIGHT BAR LEVER
BEARING, .75ID X 1"OD X .75LG**
PLATE, LIGHT BAR LINK
CYLINDER, LIGHT BAR LIFT
SEAL KIT FOR 119681
ELBOW, 90D, 520220-4
HOSE ASSY, 1/4 ,STR FEM, STR FEM
WEAR PAD, 4.00 X 2.00 X .50
TUBE, CABLE PULL
WEAR PAD TML KIT***
FORMING, RETRACT PIN SUPPORT
PIN, CLEVIS, .375 X 2.25 LONG, SS
COTTER PIN, 3/32 X 3/4, SS
SCREW, HHC, 1/4-20 X .75
NUT, NYLOCK, 1/4-20
CABLE TRACK, PLASTIC, 38 LINKS
BEARING, .75ID X 1"OD X .50"LONG
PIN, .75DIA X 3.75LONG, 1HOLE
PLATE, CABLE RETENTION CLAMP
TUBE, ROUND, ALUMINUM, 1 X .120
QTY.
6
6
6
6
2
2
2
4
2
1
2
2
1
1
1
AR
2
2
2
4
4
4
1
4
1
1
1
500 - 9
September 2008
Part No. 116477
500 - 10
September 2008
Section 600 Light Bar & Fixture Assemblies
Section 600
Light Bar &

Fixture
Assemblies
Part No. 116477
600 - 1
Figure 601.1
September 2008
REV A
LIght Bar Assembly - 4 Lamp Fixture
600 - 2
Part No. 116477
September 2008
REV A
FIGURE 601.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART #
94438
6095
125408
125409
685660
125414
125343
6888
6638
6091
C48300108
67739
663870
6889
99698
11413
48075
125491
80336
59972
Part No. 116477
DESCRIPTION
SCREW, HHC, 1/2-13 X 1 1/4
COMPLETE LIGHT ASSEMBLY, LH
COMPLETE LIGHT ASSEMBLY, RH
CONNECTOR, 7P, PLUG
JUNCTION BOX, W/LONG CORD, 4 CONNECTIONS
WELDMENT, LIGHT BAR, 4 LIGHTS
SCREW, HHC, 1/4-20 X 1
NUT, NYLOCK, 1/4-20
JUNCTION BOX, QUICK CONNECT
WIRE CABLE, 14GA/7 CON.TPE JKT
CONNECTOR, 3P, FEMALE, RECEPTACLE
CLAMP, CABLE 2X.5, 2 X .38
SPRING, OUTRIGGER
PLATE, LIGHT ROTATION LOCK
CLIP, COTTER RING, 5/16 X .047
CLEVIS PIN, 5/16 X 3/4
QTY.
4
4
2
2
1
1
1
2
6
2
1
28FT
4
4
1
2
2
2
2
2
600 - 3
Figure 602.1
September 2008
REV A
Light Bar Assembly - 8 Lamp Fixture
600 - 4
Part No. 116477
September 2008
REV A
FIGURE 602.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
23
24
PART #
94438
6095
125408
125409
685660
125414
119630
6888
6638
6091
C48300108
67739
663870
6889
99698
11413
48075
125491
80336
59972
125415
116526
67739
125218
125368
Part No. 116477
DESCRIPTION
SCREW, HHC, 1/2-13 X 1 1/4
COMPLETE LIGHT ASSEMBLY, LH
COMPLETE LIGHT ASSEMBLY, RH
CONNECTOR, 7P, PLUG
JUNCTION BOX, W/LONG CORD, 4 CONNECTIONS
WELDMENT, LIGHT BAR, 6 OR 8 LIGHTS
NUT, NYLOCK, 1/4-20
JUNCTION BOX, QUICK CONNECT
CONNECTOR, 3P, FEMALE, RECEPTACLE
CLAMP, CABLE 2X.5, 2 X .38
SPRING, OUTRIGGER
CLIP, COTTER RING, 5/16 X .047
JUNCTION BOX, W/SHORT CORD, 4 CONNECTIONS
JUNCTION BOX, W/SHORT CORD, 2 CONNECTIONS
CLAMP, PULL TUBE CABLE
PLATE, CABLE RETENTION CLAMP
QTY.
8
8
4
4
2
1
1
2
6
2
1
28FT
4
4
1
2
16
8
8
8
1
1
26FT
1
1
600 - 5
Figure 603.1
September 2008
REV A
Light Fixture Assembly
600 - 6
Part No. 116477
September 2008
REV A
FIGURE 603.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
PART #
116054
116049
116048
116051
116052
80101
116047
116045
116046
116057
116056
116044
116059
116053
116042
116043
116112
116109
116058
116061
48075
125491
8177
125253
720495
80336
59972
125252
69766
125249
125250
125247
125248
Part No. 116477
DESCRIPTION
TOP FRAME, HOUSING BASE
GASKET, RECTANGULAR GLASS LENS
GLASS LENS, RECTANGULAR
RETAINER CLIP, GLASS LENS
RETAINER CLIP, GLASS LENS, COVER
LAMP, 1000 WATT, METAL HALIDE BT-37
REFLECTOR, LAMP SIDE
REFLECTOR BASE
REFLECTOR SIDE
LIGHT SOCKET
GASKET, LIGHT SOCKET
BRACKET, SOCKET MOUNT
FIBERGLASS PAD, RECTANGULAR LAMP FIXTURE
GASKET, HOUSING BASE, TOP FRAME
FIXTURE HOUSING BASE, 1KW RECTANGULAR
CLEVIS PIN, 4.6 X 60 MM
CORD, 16/3 STW 60" QUICK CONNECT
GROMMET ASSEMBLY
LAMP CLIP, PSI RECTANGULAR HOUSING
SPRING, LAMP RETAINER
SPRING, OUTRIGGER
SCREW, HHC, 1/2-13 X 1.5
TUBE, LIGHT BAR SPACER
WASHER, UHMW, BLACK 13/16 ID X 3.0 OD X 1/8
SPRING CLIP
WELDMENT, LIGHT YAW ADJUSTABLE
WASHER, UHMW, 9/16 X 3.00
SPACER .25, LIGHT BAR
SPACER .375,LIGHT BAR
FORMING, LIGHT PIVOT CATCH, RH
FORMING, LIGHT PIVOT CATCH, LH
QTY.
1
1
1
8
8
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
600 - 7
September 2008
Part No. 116477
600 - 8
September 2008
Section 700 Engine & Genset
Section 700
Engine &
Genset
Part No. 116477
700 - 1
Figure 701.1
September 2008
REV A
Isuzu 4LE1PV02-502 (20kW Option)
700 - 2
Part No. 116477
September 2008
REV A
FIGURE 701.1
ITEM #
1
2
3
4
5
6
7
PART #
732111PP
116236-1
990220
6-6212-08
990410
740920-50
990200
189293
741976
792750
897110
868082
868011
742280
C42300100
868086
834458
834460
868137
868075
868076
868077
868150
868069
868070
187988
415912
832128
125245
791610
868143
C33304202
116129
116130
116131
868112
868113
116125
116132
868067
116133
Part No. 116477
DESCRIPTION
ENGINE, ISUZU, 4LE1PV02-502, PUSHER FAN
GENSET-ISUZU 4LE, NEWAGE 20K, PUSHER FAN
SCREW, 1/2-13NC X 3-1/2HHC, GR 2, ZP
WASHER, 1/2"
WASHER, FLAT, FENDER 1/2 X 2, ZP
VIBRATION MOUNT, 50 DUROMETER
ENGINE MOUNT, L-BRACKET
OIL DRAIN VALVE
CLAMP, 7/16 TO 25/32"
HOSE, OIL, 3/8, 0-250PS1
TEMP, SWITCH, 213 DEG
ISUZU (EPI) N-100-795 TEMP SENDER
SENDER, ENGINE OIL PRESSURE
SWITCH, OIL PRESSURE, 14 PSI
STOP SOLENOID
AIR FILTER ASSEMBLY
AIR ELEMENT ONLY
FUEL FILTER
OIL FILTER ELEMENT
STARTER ASSEMBLY
ALTERNATOR
GLOW PLUG
NOZZLE ASSEMBLY
FUEL PUMP ASSEMBLY
MUFFLER
MUFFLER SPACER
MUFFLER GASKET
MUFFLER TAILPIPE
CLAMP, MUFFLER 2-1/8
WATER PUMP
RADIATOR
RADIATOR VIBRATION MOUNTS, UPPER
RADIATOR VIBRATION MOUNTS, LOWER
RADIATOR DRAIN
LOWER RADIATOR HOSE
UPPER RADIATOR HOSE
FAN
FAN GUARD
FAN BELT
OPERATOR'S MANUAL
QTY.
1
1
2
2
4
2
2
2
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
700 - 3
Figure 702.1
September 2008
REV A
Kubota D1105 (8kW Option)
700 - 4
Part No. 116477
September 2008
REV A
FIGURE 702.1
ITEM #
1
2
3
4
5
6
7
8
9
PART #
732205PP
116252
990210
990415
80379
116249
990200
124016
124015
116820
839190
741140
866125
866126
866127
866128
866129
866050
740620
839107
839200
660320
866101
866090
866044
866040
839209
839261
839134
866113
839154
865276
190150
832128
125395
741970
792750
897110
866110
866120
839109
839110
865307
890790
893020
Part No. 116477
DESCRIPTION
KUBOTA D1105 ENGINE, POWERPACK, BUILD EBG2
SCREW, 1/2-13NC X 7HHC, GR 5, ZP
WASHER, SNUBBER
GENSET RISER, 3.25"
ENGINE MOUNT, L-BRACKET, CURBSIDE
ENGINE MOUNT, L-BRACKET, ROADSIDE
WIRING HARNESS
LOW OIL PRESSURE SWITCH
HIGH TEMPERATURE SWITCH
AIR CLEANER ASSEMBLY
AIR CLEANER BODY
AIR CLEANER ELEMENT
AIR CLEANER COVER
AIR CLEANER VALVE
OIL FILTER
FUEL FILTER, IN-LINE, 5/16
FUEL FILTER ASSEMBLY
FUEL FILTER ELEMENT
FUEL PUMP
STARTER
ALTERNATOR
2 WIRE STOP SOLENOID
GASKET, SOLENOID
V-BELT
WATER PUMP
FAN, PUSHER
FAN GUARD
OIL DIPSTICK
MUFFLER, D1105
SPACER, MUFFLER
MUFFLER GASKET
MUFFLER TAILPIPE, D1105
OIL DRAIN VALVE
CLAMP 7/16 TO 25/32
HOSE, OIL, 3/8, 0-250PSI
RADIATOR
CAP FOR RADIATOR
HOSE, TOP
HOSE, BOTTOM
COOLANT RECOVERY TANK
HOSE, FUEL, 1/4 X 1/2, 200#
OPERATION MANUAL D1105
QTY.
1
2
4
4
4
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
1
1
1
3
1
1
1
1
1
AR
1
700 - 5
Figure 703.1
September 2008
REV A
Kubota V1505 (12kW Option)
700 - 6
Part No. 116477
September 2008
REV A
FIGURE 703.1
ITEM #
1
2
3
4
5
6
7
PART #
116289PP
116292
990190
6-6212-08
990410
80379
990200
116213
839190
741140
116413
116414
116501
116498
116502
116509
740620
839179
839200
866070
866101
866090
866044
866040
839209
839261
116511
116512
839154
116309
116297
741970
792750
897110
116314
110523
116513
116514
865307
890790
893020
Part No. 116477
DESCRIPTION
KUBOTA V1505 ENGINE, POWERPACK, 12 KW
GENSET, KUBOTA V1505, 12KW NEWAGE GENERATOR
SCREW, 1/2-13NC X 3HHC, GR 2, ZP
WASHER, FLAT, FENDER, 1/2 X 2, ZP
ENGINE MOUNT, L-BRACKET
LOW OIL PRESSURE SWITCH
HIGH TEMPERATURE SWITCH
AIR CLEANER ASSEMBLY
AIR CLEANER MOUNTING BRACKET
AIR CLEANER ELEMENT
AIR CLEANER COVER
AIR CLEANER VALVE
OIL FILTER
FUEL FILTER, IN-LINE, 5/16
FUEL FILTER ASSEMBLY
FUEL FILTER ELEMENT
FUEL PUMP
STARTER
ALTERNATOR
2 WIRE STOP SOLENOID
GASKET, SOLENOID
V-BELT
WATER PUMP
FAN, PUSHER
FAN GUARD
OIL DIPSTICK
MUFFLER, V1505
MUFFLER TAILPIPE, V1505
OIL DRAIN VALVE
CLAMP 7/16 TO 25/32
HOSE, OIL, 3/8, 0-250PSI
RADIATOR
CAP FOR RADIATOR
HOSE, TOP
HOSE, BOTTOM
COOLANT RECOVERY TANK
HOSE, FUEL, 1/4 X 1/2, 200#
OPERATION MANUAL D1105, V15051
QTY.
1
1
4
2
4
4
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
AR
1
700 - 7
September 2008
Figure 704.1
REV A
Newage Generator - BCI184E1J203A (12kW & 20kW Option)
700 - 8
Part No. 116477
September 2008
REV A
FIGURE 704.1
ITEMS #
1
2
3
4
5
6
7
8
9
10
11
PART #
116291
630972
836427
836420
116214
6-5208-16
6-6212-08
990200
830001
990190
990410
80379
Part No. 116477
DESCRIPTION
GENERATOR, NEWAGE, 12KW, 1P, BCI164C1J195A
GENERATOR, NEWAGE, 20KW, BCI184E1J203A, 1PH
NEWAGE, RSK1001, RECTIFIER SERVICE KIT
NEWAGE, SX-460, AUTOMATIC VOLTAGE REGULATOR
GENERATOR MOUNT BAR
SCREW, HHC, 1/2-13 X 2.00, GR8
NEWAGE, BCH-018, OPERATION MANUAL
SCREW, 1/2-13 X 3 HHC, GR2, ZP
WASHER. FLAT FENDER, 1/2 X 2 ZP
QTY.
1
1
1
1
1
2
4
4
1
2
2
4
700 - 9
Figure 705.1
September 2008
REV A
Leroy Somer Generator LSA 37 - M7 (8kW Option)
700 - 10
Part No. 116477
September 2008
REV A
FIGURE 705.1
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART #
630960
836831
836832
836833
836839
836840
836842
836814
836857
109330
6-5208-16
6-6212-08
990200
189335
990220
990410
740920
Part No. 116477
DESCRIPTION
GENERATOR, L-S 8KW, 120/240, C106 SAE5, LSA37M7
NON DRIVE END BEARING HOUSING
O-RING
BEARING
BEARING HOUSING
TERMINAL BOX COVER
WAVY WASHER FOR LSA37
FLEX PLATE
DIODE
KIT:CAPACITOR REPLACEMENT, 8KW, L-S, 60HZ, 2-50UF
SCREW, HHC, 1/2-13 X 2.00, GR8
GENERATOR MOUNT BAR, L-S, 1/2" X 3" X 19" LG
SCREW, HHC, 1/2-13 X 3.5, GR8
WASHER, FLAT FENDER, USS, 1/2" X 2", ZP
VIBRATION MOUNT, 390 LB
QTY.
1
1
1
1
1
1
1
1
2
1
2
6
4
1
2
2
2
700 - 11
Figure 706.1
September 2008
REV A
Marathon Generator - 201CSA5412 (8kW Option)
700 - 12
Part No. 116477
September 2008
REV A
FIGURE 706.1
ITEM # PART #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
116253
116244
995310
990415
80379
990210
990200
981480
990470
981120
116167
116168
116169
116172
116174
116176
116177
116178
116179
116182
116183
116184
116187
836853
836856
116188
Part No. 116477
DESCRIPTION
GENERATOR, MARATHON, PANCAKE, 8KW
GENERATOR MOUNT BRACKET
SCREW, 1/2-13NC X 4 HHC, GR 8, ZP
WASHER, FLAT SNUBBER, 1/2 X 2-3/4 X 7GA, ZINC
ISOLATOR, ENGINE MOUNT, 40 DURO
WASHER, FLAT, 1/2
NUT, LOCK , NYLON INSERT, 1/2-13NC, GR 2
SCREW, 3/8-16NC X 1-1/2 HHC, GRADE 5, ZP
WASHER, LOCK, 3/8
WASHER, FLAT, 3/8
FAN, 8LHD435044
BEARING, ODE, A-90006R-30
BEARING, BRACKET, ODE(5412), 8LHD013096
O-RING, 8LHD766012
POT COVER, 8LHD310316
SCREEN ASY W/SPGS, 8LHD336030
DRIVE DISC (C-107), 702326-01
HUB SPACER, 725334-01
CONN. BOX BASE, 8LHD354045
CONN. BOX COVER, 8LHD354044
CAPACITOR 25MF, 8LHD5990012
CLAMP, CAPACITOR, 8LHD086034
TERMINAL BLOCK, TS-6005
DIODE
SURGE PROTECTOR, SUPPRESSOR/VARISITOR
MANUAL, MARATHON PANCAKE GENERATOR
QTY.
1
1
2
2
2
2
2
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
700 - 13
September 2008
Part No. 116477
700 - 14
September 2008
Section 800 Options
Section 800
Options
Part No. 116477
800 - 1
Section 800 Options
Figure 801.1
September 2008
REV A
Options
800 - 2
Part No. 116477
Section 800 Options
September 2008
REV A
FIGURE 801.1
ITEM #
1
PART #
DESCRIPTION
QTY.
0LTX0140
741690
OPTION LT: FUEL HEATER, IN-LINE, DIESEL

FUEL LINE HEATER, DIESEL, 12V, 150W
0LTY0422
741993
OPTION LT: ENGINE BLOCK HEATER, KUBOTA

HEATER, ENGINE BLOCK, 3100003, ZERO START
0LTY0423
C33301000
OPTION LT: ENGINE BLOCK HEATER, ISUZU - 4LE1

HEATER, ENGINE BLOCK, ISUZU 4LE1PV01
0LTX0580
116151
116154
OPTION LT: FUEL/WATER SEPARATOR, RACOR, KUBOTA

ELEMENT, 30 MICRON, FUEL WATER
FILTER, WATER SEPARATOR, DIESEL FUEL, ASSEMBLY
1
1
0LTX0130
160530
OPTION LT: BATTERY HEATER BLANKET, GROUP 24 & 27

BATTERY BLANKET, THERMO 284-4001, 36"LG
0LTX0481
663515
663520
663527
663528
663529
663843
663840
OPTION LT: TAIL LIGHTS, RECESSED

LIGHT WIRING HARNESS, RECESSED LIGHTS
LIGHT, LICENSE TAG W/BRACKET
LIGHT, SIDE MARKER, AMBER 2.5" DIAMETER, RECESSED
LIGHT, SIDE MARKER, RED, 2.5" DIAMETER, RECESSED
GROMMET, RECESSED LIGHT KIT, W/PLUG AND WIRES
TRAILER HARNESS, 4 POLE, RUN/BRAKE LIGHTS
LIGHT, TRAILER, RECESSED, STOP, TURN, TAIL LIGHTS
1
1
2
2
4
1
1
22105321
184155
663515
663520
669290
669295
686775
841340
841350
RUNNING LIGHTS AND REFLECTORS FOR AUSTRALIA

TAILIGHT "C" BRACKET FOR AUSTRALIA
LIGHT WIRING HARNESS, RECESSED LIGHTS
LIGHT, LICENSE TAG W/BRACKET
12V TRAILER BULB, TAIL LIGHT, NAPA R10W
12V TRAILER BULB, STOP LIGHT, NAPA P21W
TAIL LIGHT, AUSTRALIA 12V, DUAL LENSE/BULB
REFLECTOR, RED
REFLECTOR, AMBER
2
1
1
2
2
2
2
2
0LTX0180
663400
663405
OPTION LT: CONNECTOR 7-POLE, RUN LIGHTS, ROUND

CONNECTOR, TAIL LIGHT
CONNECTOR, TAIL LIGHT, 7POLE CABLE GUARD
1
1
0LTX0182
663401
OPTION LT: CONNECTOR, 7 POLE RUN LIGHTS, BLADED

CONNECTOR, TAIL LIGHT, 7 POLE, BLADED
0LTX0190
663420
OPTION LT: CONNECTOR, 6-POLE RUN LIGHTS

CONNECTOR, TAIL LIGHT, 6 POLE
Part No. 116477
800 - 3
Section 800 Options
Figure 802.1
September 2008
REV A
Options
800 - 4
Part No. 116477
Section 800 Options
September 2008
REV A
FIGURE 802.1
ITEM #
7
PART #
DESCRIPTION
QTY.
OLTX0031
213770
OPTION LT: HITCH, RING 2.5", BOLT-ON

RING HITCH, BOLT-ON, 2-1/2" ID
0LTX0040
940000
840120
176336
176335
121572
840470
OPTION LT: HITCH, COMBO, BALL & RING, BOLT-ON

KIT: COMBINATION HITCH, BALL & RING, COMPLETE
COUPLER FOR 2" BALL
COMBO HITCH SIDE SPACER, BOLT-ON
COMBO HITCH SIDE PLATE, BOLT-ON
COMBO HITCH RING,16" LONG, BOLT-ON
BALL, 2"
1
1
2
2
1
1
0LTY0405
740455
OPTION LT: AIR BREATHER, PRE-CLEANER

AIR BREATHER, PRE-CLEANER, DONALDSON-KUBOTA
10
116218
116154
116144
OPTION LT: FUEL SEPARATOR WITH HEATER

FILTER, WATER SEPARATOR, ASSEMBLY
HEATER, TOP LOAD, FUEL, 100W/12V
1
1
NOTE: OPTION NUMBERS CANNOT BE SOLD

AS SPARE PARTS.
Part No. 116477
800 - 5
Section 800 Options
September 2008
REV A
800 - 6
Part No. 116477
California Proposition 65
Warning
The exhaust from this product
contains chemicals known to
the State of California to
cause cancer, birth defects
or other reproductive harm.
Towing Checklist
(Use at each stop)
Before Towing
Boom hold-down latch is securely locked in place

Towing hitch is properly secured to tow vehicle
Safety chains (if required) are properly attached
and secure (chains are crossed below hitch)
All lights are connected and working
Tires are properly inflated
Before Driving
Fasten safety restraints

Properly adjust mirrors
On The Road
Do not exceed 60 mph / 97 km/h. Obey all local

and national towing speed laws
Check connections and tire pressure at each stop
Slow down for hazardous conditions
Allow extra distance for following and passing other
vehicles
Genie North America

Phone 425.881.1800
Toll Free USA and Canada
800.536.1800
Fax 425.883.3475
Genie Australia Pty Ltd.

Phone +61 7 3375 1660
Fax +61 7 3375 1002
Phone +86 21 53852570

Fax +86 21 53852569
Genie Malaysia
Phone +65 98 480 775
Fax +65 67 533 544
Genie Japan
Phone +81 3 3453 6082
Fax +81 3 3453 6083
Genie Korea
Phone +82 25 587 267
Fax +82 25 583 910
Genie Brasil
Phone +55 11 41 665 755
Fax +55 11 41 665 754
Genie Holland
Phone +31 183 581 102
Fax +31 183 581 566
Genie Scandinavia
Phone +46 31 575100
Fax +46 31 579020
Genie France
Phone +33 (0)2 37 26 09 99
Fax +33 (0)2 37 26 09 98
Genie Iberica
Phone +34 93 579 5042
Fax +34 93 579 5059
Genie Germany
Phone +49 (0)4202 88520
Fax +49 (0)4202 8852-20
Genie U.K.
Phone +44 (0)1476 584333
Fax +44 (0)1476 584334
Genie Mexico City

Phone +52 55 5666 5242
Fax +52 55 5666 3241
Distributed By:
Genie China

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Terex Rock Hill

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AL8000HT Light Tower

Part No. 116477

How to Read Your Serial Number

Part No. 116477

AL8000HT Light Tower

Section 1 Safety Rules

Do Not Perform Maintenance

AL8000HT Light Tower

Part No. 116477

Section 1 Safety Rules

Any person working on or around a machine must

Be sure to keep sparks, flames and

Read each procedure thoroughly. This

Be sure that all tools and working areas

Indicates a potentially hazardous

Be sure to wear protective eye wear and

Part No. 116477

AL8000HT Light Tower

Important Information ........................................................................................................... ii

Figure 101.1 Decals .......................................................................................... 100 - 2

Figure 102.1 Decals .......................................................................................... 100 - 3

Figure 103.1 Decals .......................................................................................... 100 - 4

Figure 104.1 Decals .......................................................................................... 100 - 5

Figure 105.1 Decals .......................................................................................... 100 - 6

Section 200 Rev

Figure 201.1 Chassis Components ................................................................... 200 - 2

Figure 202.1 Fuel Tanks ................................................................................... 200 - 6

Figure 203.1 Hydraulic Pump Components ....................................................... 200 - 8

Section 300 Rev

Figure 301.1 Cabinet Components .................................................................... 300 - 2

Figure 401.1 Control Panel ................................................................................ 400 - 2

Figure 402.1 External Receptacle Panel ........................................................... 400 - 6

Section 500 Rev

Figure 501.1 Tower Base Assembly ................................................................. 500 - 2

Figure 502.1 Tower Mast Section #1 ................................................................. 500 - 4

Figure 503.1 Tower Mast Section #2 ................................................................. 500 - 6

Figure 504.1 Tower Mast Section #3 ................................................................. 500 - 8

AL8000HT Light Tower

Part No. 116477

Section 600 Rev

Light Bar & Fixture Assemblies

Figure 601.1 Light Bar Assembly - 4 Lamp Fixture ........................................... 600 - 2

Figure 602.1 Light Bar Assembly - 8 Lamp Fixture ........................................... 600 - 4

Figure 603.1 Light Fixture Assembly ................................................................. 600 - 6

Section 700 Rev

Engine & Genset

Figure 701.1 Isuzu 4LE1PV02-502 (20kW Option) ............................................ 700 - 2

Figure 702.1 Kubota D1105 (8kW Option) ......................................................... 700 - 4

Figure 703.1 Kubota V1505 (12kW Option) ....................................................... 700 - 6

Figure 705.1 Leroy Somer Generator (8kW Option) ......................................... 700 - 10

Figure 706.1 Marathon Generator (8kW Option) .............................................. 700 - 12

Section 800 Rev

Figure 802.1 Options ........................................................................................ 800 - 4

Part No. 116477

Options ....................................................................................... 800 - 2

AL8000HT Light Tower

Model(s) ______________________________________ Serial No.(s) _