SMARTPHONE CONTROLLED
ELECTRICAL MACHINE
PROJECT GUIDE : S.ASHADEVI
BATCH MEMBERS : R.RAJESH
J.SATHYAPRIYA
M.SHARANYA
M.PRADEEPKUMAR
P.V.RAMDAS
Sri Krishna College of Technology
Kovaipudur, Coimbatore.
Content
Objective
Abstract
Literature Survey
Block Diagram
Components Description
TRIAC Control
Operations to Perform
Software
Motor Control Application
Pros and Future scope
Conclusion
Reference
OBJECTIVE:
Design and Implement of Android based wireless controlled Induction
Machine for Various Operations
Abstract :
The project is designed to control the speed of an 3 phase induction
motor, by using android application device. In industrial automation
application, convenience of remotely controlling the speed and tasks like
start ,stop ,jogging and braking of the induction motor is achieved via
Wireless Bluetooth control.
To Reduce the Control Wiring and HMI (Human Machine Interface)
Making a Universal Remote for Induction Motor Control
Literature Survey
Base Paper:
Implementation of Smartphone Environment Remote Control and
Monitoring System for Android Operating System-based Robot
Platform.
Concepts Taken :android operating system app for controlling the
electrical motor. Instead of LAN communication which utilizes TCP/IP
communication socket programming, we are using serial Bluetooth
communications.
Reference Paper - 1 :
Smart Phone Based Robotic Arm Control Using Raspberry Pi, Android
and Wi-Fi.
Concepts Taken : Android and Bluetooth Wireless Control (Remote).
Literature Survey.
Reference Paper - 2 :
Smart Home Automated Control System Using Android Application And
Microcontroller.
Concepts Taken : Arduino Microcontroller With Bluetooth
(Controller Board).
SMARTPHONE CONTROLLED ELECTRICAL
MACHINE
BLOCK DIAGRAM
SMPS
ARDUINO BOARD
PROCESSOR
RELAY
SWITCHING
TRANSRECEIVER
(BLUETOOTH)
SPEED
SENSOR
Android Mobile
With Motor
control APP
CONTROLLER
(TRIAC)
Control Circuit
3
INDUCTION
MOTOR
Power Circuit
3 INPUT
1 SUPPLY
Arduino Basic Board
Input voltage : 5-12v
Digital I/O pins : 14
PWM digital I/O pins : 6
Analog input pins : 6
Flash memory : 32kb
Arduino is a Powerful Microcontroller board supported by
Open Source Platform..
Arduino UNO
SMPS Switch Mode Power Supply
SMPS is giving Supply to Control Circuits (Arduino) and Relay Controls..
5 Volt for Aurdino Power supply.
24-40 Volt Before 7805 is used for Dynamic Braking.
HC-05 Bluetooth Interface Module
Bluetooth is used for Serial Data Communication Between Android and Arduino
TRIAC control
and Relay Connection
Easy Voltage based Speed Control..
Compact in size..
Wave shaping Circuits is not Required
TRIAC TRIGGERING USING PWM
Isolation made by Optocoupler MOC3061 IC,
Control Signal from PWM outputs in Arduino board.
RELAY
Connection Diagram
Relay is an electrically operated
switch
Very fast in operation
Used to protect electrical devices
It reduces number of switches
in the circuit
Small current can be used to
switch on and off a circuit with
the large current
Contact Current Rating : 6 Amps
Coil Rating : 5 Volt
Physical View
PROXIMITY SENSOR:
Inductive Proximity
Rotor Key
Detects metallic objects without
touching
Short circuit resistant
Insensitive to target surface
With stands high shock and
vibrations
3 Phase Induction Motor
.
Compact and Easy to Handle..
Self starting..
Constant torque..
Low maintenance..
Low power loss..
High efficiency
More than 75% of Industrial Applications AC 3 Phase IM is Majorly used.
Operation to be Perform
Start and stop
Forward and reverse
Jogging and inching
Dynamic braking
Speed control using phase control
Speed monitoring
Jogging and Inching and Braking:
Jogging refers to repeated starting and stopping of a motor in short bursts to
perform a particular movement such as moving a crane to a particular
location. The motor is operated on full power. Special Jogging circuits are
available.
Inching is similar to Jogging and the two are often confused with each other.
Inching involves short thrusts of motion at reduced power. The motor is made
to run at a reduced voltage.
Jogging should not be done more than 5 times in a minute. This is because
jogging can cause the motor to overheat. If Jogging is to be done frequently,
the starter of the motor should be derated.
Special Jogging Blocks are also available which prevent the motor from being
jogged more than 5 times an hour by logging the number of starts per hour.
Software
Android app development using High level Language
Eclipse IDE and ADT(Android Development Kit)
Integrated developed environment use any type of
language like C, C++, Java etc.
Android studio
GUI (Graphical User Interface)
GUI based android Application development
Android SDK (standard development kit)different
versions of android like Eclairs ,Jellybean, Kit Kat,
Marshmallow.
Software
Arduino and Others
Arduino v1.6 for audio programming
Mat lab for simulating power circuits
Eagle PCB for PCB Designing for TRIAC
Fritzing for Arduino and bread board connection
SOFTWARE USED:MIT APP INVENTOR
App Inventor for Android is a
open-source web application .
It allows newcomers computer
programming to create software
applications for the Android
operating system.
It uses a graphical interface, very
similar to Scratch and the
StarLogo TNG user interface.
MIT APP INVENTOR 2
It allows users to drag-and-drop visual objects to create an application
that can run on Android devices.
In creating App Inventor, Google drew upon significant prior research
in educational computing, as well as work done within Google on
online development environments
App Inventor and the projects on which it is based are informed by
constructionist learning theories.
It emphasizes that programming can be a vehicle for engaging
powerful ideas through active learning.
The MIT AI2 Companion app enables real-time debugging on
connected devices via bluetooth.
Motor control APP
More than 80% of Peoples are using Android
Smartphone in the World
Set Speed : 200 Rpm to Rated Speed
Firing angle of the TRIAC depends on Speed
Screen Touch Control For all Operations
It is Open Source Platform..
Android mobile acts as a transmitter and
received by the Bluetooth receiver interfaced to
Arduino
.
Version 1.0 Screenshot of motor
control app
Design Layout in MIT App
Motor Control App
What are blocks??
Blocks are building elements to develop
android app.
No programming language required.
Drag and drop concept.
Open source platform.
Basic Codings:
SCREEN SHOT
BLOCK:Button to activity linking
BTS -BLUE TOOTH
Bluetooth Connect list
SCREEN SHOT
BLOCK CODING TO SEARCH AND CONNECT Bluetooth Device
(BTS)
Contact Block
SCREEN SHOT
BLOCK CODING TOCONNECT THE USER WITH APP
DEVELOPER.
For Data Send Test
Button1 in Home Page for sending a Data to arduino
board for testing.
Updated App Version 1.1
Home
Manual
Control
PC Arduino
Program with
Serial
Monitor For
Receive Data
from Mobile
Bluetooth
In 9600 baud rate
Screen shot :How to
use APP
Testing
Signal Received
by Bluetooth can be
monitor by using
Serial Monitor in
Arduino Software
To Open Serial
Monitor Go to
TOOLS drop down
menu in Arduino software Select
SERIAL MONITOR.
Output displayed in COM
port of arduino platform
The image below shows
the received datas for
android mobile
RUNNING
Physical Output on
ARDUINO board
showing input to
the motor .
In future the LED
will be replaced by
a RELAY contact
providing input to
the motor.
RESULT
The Android app is created with Bluetooth support, the input signals from the
android app are received by the Arduino board and displayed in the serial
port window.
The received signal are incorporated in a outputs pins of Arduino board using
codings and output from the pins are verified by provided LED, the signal
like Start, Stop, Inch, Jog, Braking stop, Emergency Stop and speed are
tested and verified in serial port window and also in output pins of Arduino
boards with LEDs.
In future the LED are replaced by Relay contacts for controlling the motor
APPLICATION:
Many industrial applications require adjustable speed and constant
speed for the improvement of quality product.
Intensity of light can also be controlled with a help of android
application
Motion drive applications like such as Conveyors, Blowers, Pumps as
well as many direct drive or geared application
Wood working machineries, Air compressors, high processors, water
pumps, vacuum pump and high torque application.
PROS:
Remote Operation is achieved by any smartphone with the
Android OS...
Technical expert controller is not required, easy GUI control.
Android and Arduino are open source system to develop any
programming code...
Bluetooth consumes less power so more preferable.
More useful for patient and disabled persons.
A smartphone can control multiple machines, So Control wiring
are reduced
FUTURE SCOPE:
GSM module adding with Bluetooth technology to make
long and short distance speed control of the induction
motor.
The Load Current also can able to monitor in Smartphone
By using temperature sensors to stop the motor at Over load
or over heated Condition and it can also able to Monitor
Variable
frequency speed
Introducing inverter drive
control
also
Possible
by
Multiple Motor control also possible in this smart phone
Application..
CONCLUSION:
The objective of the project has been achieved for
developing hardware and software for controlling the
speed of the induction motor using android
application.
The demand for wireless operating devices has been
increasing because it is more preferable than wired
devices.
Reference
1.Young-Hoon Jeon, Hyunsik Ahn "Smart-Phone Based Interface for Mobile Robot Control" The Institute of Electronics
Engineers of Korea 2010 Annual Summer Conference, Vol. 33, No. 1, pp. 1951-1953, 2010.
2.http://www.samsungtechwin.co.kr/
3.Sang-Rok Oh "Network-based Intelligent Service Robot : Ubiquitous Robotic Companion" Communications of Korean
Institute of Information Scientists and Engineers, Vol. 23, No. 2, pp. 48-55, 2005.2
4.Hyun Kim, Young-Jo Cho, Sang-Rok Oh "URC(Ubiquitous Robotic Companion)" Communications of Korean Institute
of Information Scientists and Engineers, Vol. 24, No. 3, pp. 5-11, 2006.4
5.Seokhoon Ko "Android Platform Trend" Communications of The Korea Contents Association, Vol. 8, No. 2, pp45-49,
2010.6
6.http://www.samsung.com/global/business/semiconduct or/support/brochures/ downloads/systemlsi/S5PV210.pdf
7.http://developer.android.com/index.html
8.Innovation First Labs, Inc. http://www.hexbug.com/
9.Lujun Yuan, Guobin Shen, Feng Wu, Shipeng Li, Wen Gao, "Color Space Compatible Coding Framework for YUV422
Video Coding" ICASSP, Vol. 3, pp. 185-188, 2004.
10.Ning Xu and Yeong-Taeg Kim, "Luminance Preserving Color Conversion for 24-bit RGB Displays" Consumer
Electronics, 2009. ISCE '09. IEEE 13th International Symposium on , pp. 271-275, 2009.
