994f Wheel Loader
994f Wheel Loader
994f Wheel Loader
July 2005
BASIC COMPONENT SYMBOLS
KK JJ 4
5 MAIN AUX.
PUMP: VARIABLE and
J 3 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
HH
A
G GG 6 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
VALVES
H VALVE ENVELOPES VALVE PORTS
1
FF 9 7
CC P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
LL
The steering system is made up of the following components that are located PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
on the rear frame (A).
FLUID STORAGE RESERVOIRS
- Neutralizers and quad check valves (B)
- High pressure screens (C) 994F Wheel Loader
Hydraulic System
- Steering Valves (control and reducing) (D) VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
- Case drain filters (E)
- Steering and brake hydraulic tank (F) COMBINATION CONTROLS
The power train hydraulic system is equipped with remote pressure taps. The remote
- Right steering cylinder (G)
pressure taps are located in the service bay, behind the cab. The remote pressure taps are:
- Left steering cylinder (H) 442 1-UP
- Steering pumps (J) SERVO THERMAL DETENT
SOLENOID SOLENOID SOLENOID SOLENOID and
or MANUAL and PILOT PILOT or MANUAL
Pressure, Sampling, and Sensor (CC) - Left steering pump pressure ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
(6) - Torque converter outlet pressure
Tap Schematic
Description (DD) - Right steering pump pressure
Number Location (7) - Lock-up clutch control pressure
AA STEERING CYLINDER PRESSURE (LEFT) E-8 (EE) - Steering cooling pump pressure SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
(8) - Impeller clutch control pressure
BB STEERING CYLINDER PRESSURE (RIGHT) E-8 (LL) - Transmission fluid sampling port (S•O•S)
CC LEFT STEERING PUMP PRESSURE C-7 (9) - Transmission lube pressure HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
DD RIGHT STEERING PUMP PRESSURE D-5
FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO
EE STEERING COOLING PUMP PRESSURE C-3 INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
FF REAR BRAKE ACCUMULATOR PRESSURE E-1
GG FRONT BRAKE ACCUMULATOR PRESSURE E-1 UNIDIRECTIONAL UNIDIRECTIONAL
Component Locations
Item Part Schematic
Electrical Symbols Table
Description
Number Number Location
44 41 33 36 30 25
1 Tank Group - Steer/Brake 248-2583 A-3
A Hydraulic Symbols (Electrical)
45 13 32 22 1 20 43 29 4 AA 23 19 51 31 55 53 24 43
2 Pump Group - Steering 263-5065 B-7
3 Valve Group 6E-1024 C-7, C-5
4 Pump Group - Steering 6E-0868 E-5
M
40 39 B
5 Plug - Orifice 6L-9716 D-8 G
6 Valve Group - Relief 6E-0859 E-8
7 Valve Group - Neutralizer (Left and Right) 9T-7426 C-8
8 Valve Group 149-4617 D-8
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
9 Cylinder Group - Right 9T-9019 F-8
10 Valve Group - Reducing 1U-2226 A-8, A-7
RENR6320 VOL 1
11 Switch Assembly 224-8497 B-7
13 Pump Group - Cooler/Filter 6E-0867 B-3 E
14 Filter Group 6E-0874 C-3 C D
15 Valve Group - Cooler Bypass 264-6867 D-3
16 Core Group - Oil Cooler 186-0059 D-3 The hydraulic brake system control consists of the following components:
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
17 Pump Group - Steering 263-5064 C-5
- Brake oil cooler tank (1)(A)
(Adjustable)
19 Cylinder Group - Left 6E-0529 F-8
- Brake cooler pump (2)(B)
20 Valve Group - Check 6E-1252 C-6 - Brake oil cooler (3)(C)
21 Fitting - Orifice 110-0778 A-7 - Rear frame (4)(D)
22 Connector - Orifice 8C-0564 D-7
Also shown is the transmission (5)(E). Electrical Symbols (Electrical)
23 Screen Group 251-2451 C-6 16 15 14 47 3 2 43 37 38 34 28 27 26 BB 6 9 57 54 7 52 56 43 41
24 Switch Assembly 117-7773 A-6 49 48 46 17 21 11 10 6 5 8 42
25 Filter Group 115-2129 A-6
24 Page
26 Valve Group - Steering 154-5236 E-8
27 Valve 9J-8225 D-7
Brake Oil Cooler System T
The screens (A) for the front brakes cooling The steering hydraulic system is equipped with two case drain filters
These views show the screen (B) for the A B
circuit are mounted to the front axle (A) and (C). They filterthe oil that is in the steering pump case that
right and left rear wheel brake cooling circuit. B
housing. Each screen has a check valve D will flow back to the steering hydraulic tank. Eachfilter is equipped E
They are mounted to the axle housing
(not shown) to prevent oil from flowing in with a bypass switch (B) and (D). The switch will send a signal to C This illustration shows the location of the brake pump (D) and the
between the axle housing and the trunnion.
the reverse direction. the VIMSmodule if one of the filters becomes plugged.
checkvalve (9) on the rear pump drive (F).
The rear brake cooling screens are also
The brake cooling screens are canister type High pressure screens (E, F) strain the system oil that is flowing from
equipped with check valves (not shown) to
screens with replaceable elements. the steering pumps to theinlet port on the steering control valve. Also shown is the steering and brake hydraulic tank (A) and brake
prevent the oil from flowing in the wrong
D cooling tank (E). Installed on the steering and brake hydraulic tank are
direction.
B G the temperature sensor (C) and the liquid level switch (B) (the liquid
The rear brake cooling screens are also E F level switch is located on the opposite side of the tank). The
canister type screens with replaceable B
A temperature sensor for the steering and brake hydraulic oil (C)
elements. communicates with the VIMS module. The liquid level switch (B) for the
C
oil in the steering and brake hydraulic tank communicates with the
F
A VIMS module.
J
Also shown are the steering and brake oil cooling pump (H) and the
H hose (G) t hat i s connected to the dividing block for the brake
accumulators (not shown).
Front Wheel Screens Left Rear Wheel Screen Right Rear Wheel Screen
56
53 55
PARKING BRAKE TRANSMISSION
INTERLOCK OVERRIDE SW
F F
STOPLAMP SW
19 STEERING 9
CYLINDERS
29 52 57
E
E
6 28 FF
30 4
26
JJ
GG
5 22
KK
16 15
49
23 41
42
20
RENR6320 VOL 1
CC 3
C RIGHT LEFT
3 14 EE 38 C
37 43
24 Page, Color
7 20
43
STIC STEER
17 45
LL
44
42
2 13 41
B B
39
40
35
31 LINES GROUP COLOR DESCRIPTIONS
STIC STEER CIRCUIT
HH BRAKE CIRCUIT
11
SECONDARY STEERING CIRCUIT
SUPPLY LINE
DRAIN / RETURN LINE
BRAKE COOLING CIRCUIT
25 48 35
STEERING CIRCUIT
STEERING CYLINDERS
PARKING BRAKE CIRCUIT
10
10
21
36 LINE PATTERNS
46 Pressure Line
52 Components by number
34
THIS SCHEMATIC IS FOR THE 994F WHEEL LOADER STEERING AND BRAKE SYSTEM
Part #: 246-8025 CHG 03 and 248-2712 CHG 01
Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral.
8 7 6 5 4 3 2 1
RENR6320 FLUID POWER SYMBOLS
July 2005 BASIC COMPONENT SYMBOLS
A B C BB MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
VALVES
VALVE ENVELOPES VALVE PORTS
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
FF 442 1-UP
DD SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
KK GG
PILOT CONTROL SYMBOLS
RELEASED PRESSURE REMOTE SUPPLY PRESSURE
RENR6320 VOL 2
17C Cylinder Group - Lift (Super High) 247-4565 C-1 1 28
18A Cylinder Group - Tilt RH (Std) 112-3171 D-1
18B Cylinder Group - Tilt RH (High) 219-6273 D-1 44
18C Cylinder Group - Tilt RH (Super High) 251-2005 D-1 K
19A Cylinder Group - Tilt LH (Std) 112-3172 D-1
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
19B Cylinder Group - Tilt LH (High) 219-6272 D-1 32 35 (Adjustable)
19C Cylinder Group - Tilt LH (Super High) 247-4566 D-1
20 Pump Group 245-0963 C-7 41 42
21 Valve Group - Relief 245-4788 D-8
22 Valve Group - Check 6E-5444 D-8
23 Valve Group - Check 9T-3096 D-8
18 Electrical Symbols (Electrical)
24 Valve Group - Selector 119-5988 D-8
25 Valve Group - Pilot 177-4104 F-7
31
26 Valve Group - Selector 140-8243 E-4
27 Connector - Orifice 4I-6206 E-4, E-5 37 36
24 Page
28 Valve Group - Relief 245-4891 B-7 T
29 Filter Group 6E-0874 B-8 51 29 3 25 5 48 38 6 7 8 14 2 49 4 5 17 6 D Flow
30 Cooler 186-0058 B-8
Pressure Temperature Level
31 Valve Group - Check 264-6867 B-8 4 48 G Symbol Symbol Symbol Symbol
32 Tank Group 248-2585 A-6
33 Screen Assembly 9T-9227 A-5, A-6, A-7
48 F
34 Screen Group 7J-2656 A-6
HH JJ KK Wire Number Identification Codes
35
36
Gage - Liquid Level
Valve Group - Breaker and Relief
147-9580
133-1963
A-5
A-2
29 3 BB AA 46 47 38 25 5 4 20 7 8 FF GG 37 36 2 J
CC DD EE E
37 Valve Group - Breaker and Relief 220-0812 A-3 Electrical Schematic Example Hydraulic Schematic Example
38 Tank - Expansion 251-1073 A-3 18 19
40 Sensor Group - Pressure 3E-6934 B-1
Current Standard Current Standard
41 Switch Assembly - Liquid Level 172-8660 A-5
H
42 Sensor Group - Temperature 118-7226 A-7 51 Harness identification code
44 Valve Group - Sequence 246-0923 D-6 1 This example indicates
45 Valve Group - Solenoid 147-1223 E-6 wire 135 in harness "AG". Wire
46 Valve Group - Solenoid 152-8385 E-6 28 44 Circuit Number
Identification
Wire Color
47 Connector 260-9227 E-7
48 Valve Group - (Relief and Check) 247-2973 B-4, C-4, D-5, C-5 325-AG135 PK-14
49 Sensor Group - Pressure 221-3405 C-5 The implement hydraulic system is built into the loader frame (A). The following componentsare shown in the loader
50 Connector Assembly 222-6869 B-1, C-5 frame: case drain filters and bypass switches (B), the implement pumpsand pump drive (C), the high pressure screen 325-PK
51 Switch Assembly 144-5661 B-8 30 32 35 groups and relief valves (E, F, G, J), and thehydraulic tank (D). High pressure screen (G) filters supply oil for the left
Circuit Identification
Number
Wire Color Wire Gauge
side fixeddisplacement pump. High pressure screen (J) filters supply oil for the right side fixed pistonpump. High
41 42 pressure screen (E) filters supply oil for the variable displacement pump (sectionof the tandem pump). High pressure
screen (F) filters supply oil for the center fixeddisplacement pump (section of the tandem pump). Previous Standard
Tap Locations 4 5 Wire Color
Pressure, Sampling, and Sensor Wire
The implement system has two main control valves: the right control valve (HH) and the leftcontrol valve (K).
Tap Schematic 31 48
Description
Number Location
AA Implement Oil Cooling Pump Pressure C-8
325-PK-14
BB Implement Pilot Pump Pressure E-8
B A
CC Left Fixed Displacement Pump Pressure D-5
DD Right Fixed Displacement Pump Pressure B-4 26 27 6 24 23 22 21 9 14 45 49 17 40 6 Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
EE Center Variable Displacement Pump Pressure C-4
FF Center Fixed Displacement Pump Pressure D-5
GG Tilt Rod End Pressure D-1 IMPLEMENT HYDRAULIC SYSTEM
HH Tilt Head End Pressure D-1 COMPONENT LOCATIONS
JJ Lift Head End Pressure B-2
KK Lift Rod End Pressure B-1
A C E This illustration shows the components in the right side A D This illustration shows the components in the left side
implement control valve. The controlvalve is accessed from B C G The implement hydraulic system is equipped with four case drain
A
the articulation hitch. The following is a list of the components.
implement control valve. The controlvalve is accessed from A filters with bypass switches.These filter groups filter the case drain C
B the articulation hitch. The following is a list of the components. High pressure screen (B) is between the implement pump and the relief
F oil from the four implement pumps. The followingfilter and bypass valve group (C). Each individual implement pump is equipped with it
(A) - Inlet port for the right fixed displacement implement pump (A) - Inlet port for the left fixed displacement implement pump C switch are in line with the following pump. own high pressure screen and relief valve. The relief valve pressure is
F (B) - Tilt rod end port
H (B) - Check valve adjusted by rotating the adjustment screw (A).
D (C) - Tilt load check valve Filter (B) and bypass switch (A) are in line with the left side fixed
(C) - Lift head end drain port E displacement pump.
(D) - Check valve (D) - Tilt load check valve Also, the relief valve group (C) is equipped with a check valve (not
(E) - Tilt head end port shown) with free flow out of the valve.
(E) - Relief and makeup valve Filter (D) and bypass switch (C) are in line with the center fixed
(F) - Check valve E (F) - Tilt head end port
G displacement pump.
(G) - Lift rod end port (G) - Tilt rod end port
(H) - Lift head end port Filter (F) and bypass switch (E) are in line with the variable
(H) - Relief and makeup valve
(J) - Check valve
displacement pump.
J K
(J) - Lift rod end port B
(K) - Makeup and vent valve L M (K) - Lift head end port Filter (H) and bypass switch (G) are in line with the right side fixed
(L) - Lift load check valve (L) - Makeup and vent valve displacement pump.
H L M G (M) - Hydraulic tank port
J D
N O K (M) - Relief and makeup valve
(N) - Lift load check valve B
Right Side Implement Control Valve Left Side Implement Control Valve (O) - Hydraulic tank port F
H
IMPLEMENT CONTROL VALVES IMPLEMENT FILTERS HIGH PRESSURE SCREEN
8 7 6 5 4 3 2 1
F TILT LIFT 25 F
LEVER LOCKS
BB
46
47
46
LOWER
RAISE
RACKBACK
DUMP
E
E
26
45
24 44 27
23
PS
HS
48 19
D D
GG
5 4 18
6 CC ADDITIONAL
HH
22
FF 4
21 LEFT
LEFT
2
5 48 10
8 6 50
RENR6320 VOL 2
17 17
C C
49
7 7 11
8 RAISE LOWER LOWER RAISE
24 Page, Color 2
AA 20
5 12
CENTER
CENTER C
F
ENTER
CENTER
RONT
FRONT
EE 4
R
REAR
EAR
6
16 13
29 50
1
14 9 KK
RIGHT SIDE LEFT SIDE
51
JJ 40
RIGHT
R IGHT
48
B DD B
2
28
LINES GROUP COLOR DESCRIPTIONS
PILOT PUMP OUTPUT
SUPPLY LINE
31 DRAIN / RETURN LINE
LINE PATTERNS
Pressure Line
42 Pilot / Load Sensing Pressure
Component Group
41 36 Attachment
32 35 3 38 Air Line
37 CALLOUTS
A A
33 34 33 33
YY Taps (Pressure, Sampling,Sensor) by letter
52 Components by number
8 7 6 5 4 3 2 1