2013 Outlander
2013 Outlander
2013 Outlander
GROUP 00
GENERAL
CONTENTS
HOW TO USE THIS MANUAL. . . . . .
00-2
SPACIOUS CABIN . . . . . . . . . . . . . . . . . . .
00-6
ACTIVE SAFETY. . . . . . . . . . . . . . . . . . . . .
00-7
PASSIVE SAFETY . . . . . . . . . . . . . . . . . . .
00-8
TARGETS OF DEVELOPMENT . . . .
00-2
COMFORTABLE EQUIPMENTS . . . . . . . .
00-8
PRODUCT FEATURES . . . . . . . . . . .
00-2
ENVIRONMENTAL PROTECTION . . . . . . .
00-9
TECHNICAL FEATURES. . . . . . . . . .
00-3
VEHICLE IDENTIFICATION . . . . . . . .
00-9
EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . . .
00-3
MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . .
00-9
INTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . .
00-5
MAJOR SPECIFICATIONS . . . . . . . .
00-12
GENERAL
00-2
MODEL INDICATIONS
The following abbreviations are used in this manual
for identification of model types.
2000:Indicates models equipped with the 1,998 mL
<4B11, 4J11> petrol engine.
2200:Indicates models equipped with the 2,268 mL
<4N14> diesel engine.
2400:Indicates models equipped with the 2,360 mL
<4B12> petrol engine.
2WD:Indicates the 2-wheel drive vehicles.
4WD:Indicates the 4-wheel drive vehicles.
A/C:Indicates the air conditioner.
TARGETS OF DEVELOPMENT
M2000004002315
PRODUCT FEATURES
M2000005001207
GENERAL
00-3
TECHNICAL FEATURES
Mode type
Explanation
4WD ECO
4WD AUTO
Same as current.
4WD LOCK
Same as current.
Advanced equipment
TECHNICAL FEATURES
EXTERIOR
M2000017001884
DESIGN FEATURES
Design theme: Next generation environmental
friendly SUV, connecting people and nature.
GENERAL
00-4
TECHNICAL FEATURES
MAIN FEATURES
ACB05806
3
2
2
1
ACC00047AC
1. FRONT DESIGN
Wide and stable image due to the combination of horizontal graphic and trapezoid grille.
2. SIDE DESIGN
Decent shape (boxy silhouette) shows reliable and practical image.
Aerodynamic body shape due to tuned roofline, narrowed-down side surface of cabin and
edge characters on corners.
GENERAL
00-5
TECHNICAL FEATURES
INTERIOR
M2000018002103
MAIN FEATURES
2
1
3
3
ACC00822AC
1. INSTRUMENT PANEL
Simple and clear image with few parting lines.
Good haptic quality with soft upper pad.
Functional layout due to central panel which
inclines.
Gently to driver.
Advanced image due to gloss black finish
centre panel.
Sporty image due to silver carbon decoration
panel.
2. DOOR TRIMS
GENERAL
00-6
TECHNICAL FEATURES
SPACIOUS CABIN
M2000000400456
COMFORT
9
10
11
13
12
14
5
16
15
17
6
18
ACC00826AB
No.
Item
Dimension mm
Overall length
4,655
Front overhang
955
Wheelbase
2,670
Rear overhang
1,030
1,680
215
Overall width
1,800
Front track
1,540
Rear track
1,540
870
10
875
11
655
12
Head room
Front seat
921
13
Second seat
871
14
Third seat
805
Front seat
346
16
Second seat
395
17
Third seat
225
15
18
Hip-point height
1,685
GENERAL
00-7
TECHNICAL FEATURES
AERODYNAMICS
1
3
ACC00050AC
ACTIVE SAFETY
M2000031001606
GENERAL
00-8
TECHNICAL FEATURES
PASSIVE SAFETY
MULTI-INFORMATION DISPLAY
M2000032001654
<Standard meter>
Multi-information display
ACC00056AB
COMFORTABLE EQUIPMENTS
M2000026000986
Multi-information display
ACC00057AB
The multi-information display can display the following items: various warnings, odometer and trip meter,
illumination control, service reminder information,
engine coolant temperature, remaining fuel amount,
selector lever position, average and instantaneous
fuel consumption, possible cruising distance, average vehicle speed, and others. Displayed contents
can be switched by operating the multi-information
meter switch. Also, the displayed language or unit on
the multi-information display can be changed from
the function setting screen. (Refer to GROUP 54A
Combination Meter P.54A-22)
GENERAL
00-9
VEHICLE IDENTIFICATION
A/C SYSTEM
There are two modes for the air conditioner system;
full auto A/C and newly developed dual zone A/C.
Classification
Parts Name
The "dual zone A/C" mode allows separate stratification control selections for the right and left outlets,
depending on individual passenger's wishes (Refer
to GROUP 55 Heater, Air Conditioner and Ventilation P.55-2).
ENVIRONMENTAL PROTECTION
M2000027000945
Mitsubishi Motors Corporation has given careful consideration to protection of natural resources and the
environment. Environmentally friendly features are
shown below.
Features
Adoption of easy
recycling material
Expansion of recycled
material
Reduction of
Fuel tank, Radiator, Heater core, Balance
hazardous substances weight for wheel, Glass ceramics print,
Electrode position paint, bearing metal,
valve sheet
Discharge headlamp, combination meter,
Navigation system
VEHICLE IDENTIFICATION
MODELS
M2000001101514
Seating
capacity
Engine model
Transmission model
Fuel supply
system
XNSXL6
5-persons
MPI
XTXXL6
7-persons
XTHXL6
5-persons
XTHXZL6
XTXXZL6
7-persons
GENERAL
00-10
VEHICLE IDENTIFICATION
<2200>
Model code
GF6W
XJHXR6
Seating
capacity
Engine model
5-persons
XJHXL6
XJXXL6
7-persons
XLHFZL6
5-persons
XLXFZL6
7-persons
5-persons
Electrical fuel
injection
(Direct
injection-Diesel
engine control
system)
XJSXZR6
XJXXZL6
Fuel supply
system
XLXFZR6
XJSXZL6
Transmission model
7-persons
XJXXZR6
XTSHL6Z
Seating
capacity
Engine model
Transmission model
Fuel supply
system
5-persons
MPI
XTSHZL6Z
<2400>
Model code
GF3W
XTHHZL6Z
W1CJA (Electronic
control 4WD, INVECS-III
CVT with sport mode)
Seating
capacity
Engine model
Transmission model
Fuel supply
system
5-persons
MODEL CODE
2 3
No. Item
Content
GF
Development
4 5 6 7 8 9
OUTLANDER
10
ACB04331AB
GENERAL
VEHICLE IDENTIFICATION
No. Item
Content
Engine type
Vehicle type
Station wagon
Body style
Transmission type
6M/T
6A/T
5M/T
CVT
00-11
8
9
10
Engine specification
Special feature
Steering wheel location
Destination
MIVEC (DOHC)
None
2WD
4WD
Left handle
Right handle
6Z
GENERAL
00-12
MAJOR SPECIFICATIONS
MAJOR SPECIFICATIONS
M2000030003278
1
2
4
6
ACB04339AB
<2000>
Item
GF7W
XNSXL6
Vehicle
Front track
dimension mm Overall width
XTXXL6
1 1,540
1,540
2 1,800
1,800
Front overhang
3 955
955
Wheelbase
4 2,670
2,670
Rear overhang
5 1,030
1,030
Overall length
6 4,655
4,655
7 215
215
8 1,680
1,680
Rear track
9 1,540
1,540
1,450
1,469
1,534
1,985
2,170
1,150
1,150
1,250
1,250
3,665
3,850
Seating capacity
Engine
Model No.
4J11
4J11
Type
Total displacement mL
1,998
1,998
110/6,000
110/6,000
195/4,100 4,200
195/4,100 4,200
Fuel system
MPI
MPI
Transmission
Model code
F5MBB
F1CJA
Type
GENERAL
00-13
MAJOR SPECIFICATIONS
Item
GF7W
XNSXL6
XTXXL6
5.73
5.73
5.3
5.3
Item
GF7W
XTHXL6
Vehicle
Front track
dimension mm Overall width
XTHXZL6
1 1,540
1,540
2 1,800
1,800
Front overhang
3 955
955
Wheelbase
4 2,670
2,670
Rear overhang
5 1,030
1,030
Overall length
6 4,655
4,655
7 215
215
8 1,680
1,680
Rear track
9 1,540
1,540
1,485
1,504
1,569
1,985
2,070
1,150
1,150
1,250
1,250
3,665
3,750
Seating capacity
Engine
Model No.
4J11
4J11
Type
Total displacement mL
1,998
1,998
110/6,000
110/6,000
195/4,100 4,200
195/4,100 4,200
Fuel system
MPI
MPI
Transmission
Model code
F1CJA
W1CJA
Type
5.73
5.73
5.3
5.3
GENERAL
00-14
MAJOR SPECIFICATIONS
Item
GF7W
XTXXZL6
Vehicle
Front track
dimension mm Overall width
1 1,540
2 1,800
Front overhang
3 955
Wheelbase
4 2,670
Rear overhang
5 1,030
Overall length
6 4,655
7 215
8 1,680
Rear track
9 1,540
1,599
2,170
1,150
1,250
3,850
Seating capacity
Engine
Model No.
4J11
Type
Total displacement mL
1,998
110/6,000
195/4,100 4,200
Fuel system
MPI
Transmission
Model code
W1CJA
Type
5.73
5.3
GENERAL
00-15
MAJOR SPECIFICATIONS
<2200>
Item
GF6W
XJHXL6/XJHXR6
Vehicle
Front track
dimension mm Overall width
XJXXL6
1 1,540
1,540
2 1,800
1,800
Front overhang
3 955
955
Wheelbase
4 2,670
2,670
Rear overhang
5 1,030
1,030
Overall length
6 4,655
4,655
7 215
215
8 1,680
1,680
Rear track
9 1,540
1,540
1,525
1,579
1,609
2,085
2,260
1,150
1,150
1,250
1,250
4,185
4,360
Seating capacity
Engine
Model No.
4N14
4N14
Type
DOHC Direct
injection-diesel with
intercooled
turbocharger engine,
Auto Stop & Go
DOHC Direct
injection-diesel with
intercooled
turbocharger engine,
Auto Stop & Go
Total displacement mL
2,268
2,268
110/3,500
110/3,500
380/1,750 2,500
380/1,750 2,500
Fuel system
Transmission
Model code
F6MBA
F6MBA
Type
5.73
5.73
5.3
5.3
GENERAL
00-16
MAJOR SPECIFICATIONS
Item
GF6W
XLHFZL6
Vehicle
Front track
dimension mm Overall width
XLXFZL6/XLXFZR6
1 1,540
1,540
2 1,800
1,800
Front overhang
3 955
955
Wheelbase
4 2,670
2,670
Rear overhang
5 1,030
1,030
Overall length
6 4,655
4,655
7 215
215
8 1,680
1,680
Rear track
9 1,540
1,540
1,610
1,666
1,696
2,260
2,260
1,150
1,150
1,250
1,250
4,360
4,360
Seating capacity
Engine
Model No.
4N14
4N14
Type
DOHC Direct
injection-diesel with
intercooled
turbocharger engine
DOHC Direct
injection-diesel with
intercooled
turbocharger engine
Total displacement mL
2,268
2,268
110/3,500
110/3,500
360/1,500 2,750
360/1,500 2,750
Fuel system
Transmission
Model code
W6AJA
W6AJA
Type
5.73
5.73
5.3
5.3
GENERAL
00-17
MAJOR SPECIFICATIONS
Item
GF6W
XJXXZL6/XJXXZR6
Vehicle
Front track
dimension mm Overall width
XJSXZL6/XJSXZR6
1 1,540
1,540
2 1,800
1,800
Front overhang
3 955
955
Wheelbase
4 2,670
2,670
Rear overhang
5 1,030
1,030
Overall length
6 4,655
4,655
7 215
215
8 1,680
1,680
Rear track
9 1,540
1,540
1,555
1,674
1,644
2,260
2,260
1,150
1,150
1,250
1,250
4,360
4,360
Seating capacity
Engine
Model No.
4N14
4N14
Type
DOHC Direct
injection-diesel with
intercooled
turbocharger engine,
Auto Stop & Go
DOHC Direct
injection-diesel with
intercooled
turbocharger engine,
Auto Stop & Go
Total displacement mL
2,268
2,268
110/3,500
110/3,500
380/1,750 2,500
380/1,750 2,500
Fuel system
Transmission
Model code
W6MBA
W6MBA
Type
5.73
5.73
5.3
5.3
GENERAL
00-18
MAJOR SPECIFICATIONS
Item
GF6W
XJSXZL6/XJSXZR6
Vehicle
Front track
dimension mm Overall width
1 1,540
2 1,800
Front overhang
3 955
Wheelbase
4 2,670
Rear overhang
5 1,030
Overall length
6 4,655
7 215
8 1,680
Rear track
9 1,540
1,644
2,260
1,150
1,250
4,360
Seating capacity
Engine
Model No.
4N14
Type
DOHC Direct
injection-diesel with
intercooled
turbocharger engine,
Auto Stop & Go
Total displacement mL
2,268
130/3,500
380/2,000
Fuel system
Transmission
Model code
W6MBA
Type
5.73
5.3
GENERAL
00-19
MAJOR SPECIFICATIONS
1
2
4
6
ACB04339AB
<2000>
Item
GF2W
XTSHL6Z
Vehicle
Front track
dimension mm Overall width
XTSHZL6Z
1 1,540
1,540
2 1,800
1,800
Front overhang
3 955
955
Wheelbase
4 2,670
2,670
Rear overhang
5 1,030
1,030
Overall length
6 4,655
4,655
7 215
215
8 1,680
1,680
Rear track
9 1,540
1,540
1,480
1,484
1,559
1,985
1,985
1,150
1,150
1,250
1,250
3,665
3,665
Seating capacity
Engine
Model No.
4B11
4B11
Type
DOHC MIVEC
DOHC MIVEC
Total displacement mL
1,998
1,998
107/6,000
107/6,000
196/4,200
196/4,200
Fuel system
MPI
MPI
Transmission
Model code
F1CJA
W1CJA
Type
5.73
5.73
5.3
5.3
GENERAL
00-20
MAJOR SPECIFICATIONS
<2400>
Item
GF3W
XTHHZL6Z
Vehicle
Front track
dimension mm Overall width
1 1,540
2 1,800
Front overhang
3 955
Wheelbase
4 2,670
Rear overhang
5 1,030
Overall length
6 4,655
7 215
8 1,680
Rear track
9 1,540
1,569
2,210
1,150
1,250
3,890
Seating capacity
Engine
Model No.
4B12
Type
DOHC MIVEC
Total displacement mL
2,360
123/6,000
222/4,100
Fuel system
MPI
Transmission
Model code
W1CJA
Type
5.73
5.3
11-1
GROUP 11
ENGINE
MECHANICAL
CONTENTS
GENERAL INFORMATION . . . . . . . .
11-2
BASE ENGINE . . . . . . . . . . . . . . . . . .
11-3
ENGINE MECHANICAL
11-2
GENERAL INFORMATION
GENERAL INFORMATION
Two types of engines are available; 4B11 (1,998 cc)
and 4B12 (2,360 cc).
These engines have adopted the following features:
MIVEC (Mitsubishi Innovative Valve timing Electronic Control system) for the intake valves
M2112000102444
MAIN SPECIFICATIONS
Item
Specification
Engine model
4B11
4B12
Total displacement cc
1,998
2,360
Bore stroke mm
86 86
88 97
Compression ratio
10.0
10.5
Combustion chamber
Pentroof type
Intake opening
28 BTDC 3 BTDC
40 BTDC 0 BTDC
Intake closing
45 ABDC 20 ABDC
64 ABDC 24 ABDC
Exhaust opening
BBDC 39
BBDC 39
Exhaust closing
ATDC 5
ATDC 5
107 / 6,000
123 / 6,000
196 / 4,200
222 / 4,100
Ignition system
Valve timing
ENGINE MECHANICAL
11-3
BASE ENGINE
BASE ENGINE
M2112001002194
PCV valve
Front camshaft
bearing cap
Valve guide
Camshaft bearing cap
Cylinder head
Camshaft
bearing
Camshaft position
sensor
Valve seat
Oil hole
Water hole
Water hole
AKB00849 AB
ENGINE MECHANICAL
11-4
BASE ENGINE
CYLINDER BLOCK
Cylinder block
Ladder frame
AKB00850 AB
Item
4B11
4B12
Overall height
mm
230.1
240.1
Bore mm
86
88
Bore pitch mm
96
96
Stroke mm
86
97
ENGINE MECHANICAL
11-5
BASE ENGINE
PISTON RELATION
Piston
Piston pin
Connecting
rod
<4B12>
Maker mark
Oil ring
Oil ring
Rail
Spacer
Connecting rod bearing
AKB00851AB
1. PISTON
The pistons are made of a special aluminium
alloy. Their weight has been reduced by lowering
their overall height and increasing the depression
at each end of the piston pin. The piston pin hole
centre is offset 0.8 mm towards the thrust side of
the piston centre. The skirt portion along the
perimeter of the piston is finished with streaks
that excel in oil retention and seizure resistance.
2. PISTON PIN
The piston pin is of a semi-floating type, press-fitted into the connecting rod small end while capable of floating relative to the piston.
3. CONNECTING ROD
ENGINE MECHANICAL
11-6
BASE ENGINE
CRANKSHAFT RELATION
Adapter plate
Thrust bearing
Oil
groove
Upper crankshaft
bearing
Drive plate
Crankshaft
sensing ring
Crankshaft
Crankshaft
sprocket
Crankshaft
pulley
Lower crankshaft
bearing
Balance weight
Crankshaft
sprocket
Oil hole
Balance weight
Crankshaft
Balance weight
AKB00852 AB
1. CRANK SHAFT
A casted crankshaft is used for the crankshaft.
The crankshaft consists of five main bearings and
eight balance weights. The crankshaft pins are
arranged at 180 intervals. The oil hole supplies
lubrication oil from the journal to the crank pin. A
crankshaft sprocket and an oil pump drive gear
shaft are shrink-fitted onto the front of the crankshaft.
2. CRANKSHAFT BEARING
The upper crankshaft bearing (with oil groove) is
located on the cylinder block side while the lower
bearing (without oil groove) is held by the bearing
cap.The crankshaft bearing is equipped with back
metal. While the bearing itself is made of aluminium alloy, the back metal is made of steel sheet.
3. THRUST BEARING
A thrust bearing is installed on both sides of the
No. 3 crankshaft bearing.
4. CRANKSHAFT PULLEY
The crankshaft pulley is made of cast-iron and
rubber. The pulley has grooves to engage with a
V-ribbed belt (six ribs), which drives an alternator
and a water pump and an A/C compressor. An
ignition timing mark (notch) is stamped on the
flange of the pulley. The crankshaft pulley is
equipped with a torsional damper to minimize the
torsional vibration of the crankshaft as well as
substantially reduce noise and vibration at the
high speed range.
5. CRANKSHAFT SENSING RING
The crankshaft is also fitted with a crankshaft
sensing ring.
6. DRIVE PLATE
A cast iron ring gear is a shrink fit in the steel
plate of the drive plate. The drive plate is installed
by tightening six bolts.
ENGINE MECHANICAL
11-7
BASE ENGINE
Timing mark
Timing chain mark
link plate (blue)
Chain guide
Timing chain
tensioner
Camshaft sprocket
timing mark
V.V.T. sprocket
timing mark
Oil seal
Timing chain
case
Crankshaft sprocket
Timing mark
Timing chain mark
link plate (blue)
AKB00853 AB
1. OIL SEAL
A front crankshaft oil seal is press-fit into the
case.
2. TIMING CHAIN CASE
The engine support bracket, the oil pump and the
relief valve are integrated as well as water chamber of the water pump.
3. TIMING CHAIN
The two camshafts are driven by the timing chain
via the respective sprockets. The timing chain,
consisting of 180 links, is an endless chain, connecting the crankshaft sprocket with the camshaft
and V.V.T. sprockets. The timing chain is
equipped with three mark link plates (blue) to correctly time the two sprockets with each other. The
timing chain is tensioned by the timing chain tensioner, which has a built-in plunger with plunger
springs.
ENGINE MECHANICAL
11-8
BASE ENGINE
VALVE RELATION
Valve tappet
Inlet camshaft
Valve spring
Exhaust camshaft
AK502499 AJ
3. VALVE
The valves have heat-resistance. The entire
valve surface is treated with nitriding.
4. VALVE STEM SEAL
The valve stem seals are integrated with the
valve spring seats.
The valve stem seal portion excels in sealing performance and is equipped with a spring to prevent oil from descending.
5. VALVE SPRING
The valve spring has a dual pitch spring to prevent surging in the high speed range.
ENGINE MECHANICAL
11-9
BASE ENGINE
Oil feeder
control valve
Cylinder head
Oil feeder control
valve filter
Cylinder block
A
Section A-A
AKB00854AB
The intake valve timing is optimally controlled (continuously variable) under the changing driving conditions to improve performance in the entire speed
range.
Timing mark
Stopper pin
Vance bushing
V.V.T. sprocket
bolt
Sprocket
ENGINE MECHANICAL
11-10
BASE ENGINE
CAMSHAFT
Cam position
sensing cam
Inlet camshaft
Retard
oil channel
Advance
oil channel
Dowel pin
Sealing cap
Hollow section
Exhaust camshaft
AK502506 AH
Valve sleeve
Pressure
chamber
Insulation collar
Bobbin
Default
pressure
Shaft
chamber
Yoke
Terminal
Spring guide
Guide cap
Plunger
Spool
Drain
Drain
Pump
O-ring
Stator
Enamelled copper wire
Bracket
AKB00856AB
ENGINE MECHANICAL
11-11
BASE ENGINE
BALANCER RELATION<4B12>
Crank shaft
sprocket
Counter balancer shaft
Balancer chain
guide
Timing mark
link plate
Balancer shaft
module assembly
Balancer
tensioner
lever
Crankshaft sprocket
timing mark
Balancer timing
chain
Crank shaft
sprocket
Balancer tensioner
lever
Balancer timing
chain tensioner
Balancer
chain guide
Timing mark
link plate
Balancer timing
chain tensioner
Balancer module
sprocket timing mark AKB00857 AB
NOTES
12-1
GROUP 12
ENGINE
LUBRICATION
CONTENTS
GENERAL INFORMATION . . . . . . . .
12-2
OIL PASSAGE . . . . . . . . . . . . . . . . . .
12-3
ENGINE LUBRICATION
12-2
GENERAL INFORMATION
GENERAL INFORMATION
M2120000100465
LUBRICATION RELATION
Crank shaft
sprocket
Drain plug
ENGINE LUBRICATION
12-3
OIL PASSAGE
Item
Specification
70
OIL PASSAGE
M2120000200741
Oil screen
Balancer shaft<4B12>
Relief valve
Oil pump
Cylinder block
oil passage
Oil filter
Cylinder block
oil passage
(main gallery)
Cylinder head
oil passage
Crankshaft journal
Camshaft journal
Crankshaft pin
Oil pan
AK502548AE
NOTES
13-1
GROUP 13
FUEL
CONTENTS
NOTES
13A-1
GROUP 13A
MULTIPOINT FUEL
INJECTION (MPI)
CONTENTS
GENERAL INFORMATION . . . . . . . .
13A-2
CONTROL UNIT. . . . . . . . . . . . . . . . .
13A-5
SENSOR. . . . . . . . . . . . . . . . . . . . . . .
13A-7
ACTUATOR . . . . . . . . . . . . . . . . . . . .
13A-20
13A-24
13A-30
13A-2
GENERAL INFORMATION
GENERAL INFORMATION
M2132000102640
Remark
The variable valve timing control (V.V.T.) system has Due to this, the exhaust oil control valve and the
been discontinued at the engine exhaust side.
exhaust camshaft position sensor have been
discontinued.
An electric power steering has been adopted.
The exhaust gas recirculation (EGR) valve has been Weight saving due to simpler structure
discontinued.
13A-3
GENERAL INFORMATION
No.1 injector
No.4 injector
No.3 injector
Alternator FR terminal
Alternator L terminal
Ignition switch-IG
[11] A/C compressor relay control
Ignition switch-ST
Oil pressure switch
Power supply
CAN communication
(input signal)
AKB00747AB
13A-4
GENERAL INFORMATION
Power supply
Ignition switch-IG
Ignition switch-ST
Accelerator pedal
position
sensor (main)
Accelerator pedal
position
sensor (sub)
Engine oil pressure
switch
Alternator FR terminal
Alternator L terminal
CAN communication
(input signal)
EngineECU
Barometric
pressure
sensor
1 Injector
2 Inlet oil feeder
control valve
3 Throttle valve control
servo
4 Purge control solenoid
valve
Ignition coil
Engine control relay
Fuel pump relay
Starter relay
Throttle valve control
servo relay
A/C compressor relay
Alternator G terminal
Oxygen sensor (front)
heater
Oxygen sensor (rear)
heater
CAN communication
(input signal)
Air
6 Inlet camshaft
position sensor
From fuel pump
1 Injector
7 Engine coolant
temperature sensor
Catalytic
converter
8 Detonation sensor
9 Crank angle sensor
Catalytic
converter
13A-5
CONTROL UNIT
CONTROL UNIT
M2132021500960
ENGINE-ECU
Engine-ECU
Microprocessor
Input
sensor
Input
interface
Output
interface
Output
actuator
ROM
RAM
AK602218AD
14
13
12
11
10
9
8
7
6
5
4
15
16
71
72
76
75
74
73
80
79
78
77
81
82
17
18
19
30
29
28
27
26
25
24
23
22
21
20
31
32
83
84
88
87
86
85
92
91
90
89
93
94
33
34
35
46
45
44
43
42
41
40
39
38
37
36
47
48
95
96
100
99
98
97
104
103
102
101
105
106
49
50
51
62
61
60
59
58
57
56
55
54
53
52
63
64
107
108
112
111
110
109
116
115
114
113
117
118
AK602565 AB
Terminal
No.
Terminal
code
Terminal name
Terminal Terminal
No.
code
Terminal name
OCVI
INJ1
No. 1 injector
INJ2
No. 2 injector
CIL1
CIL2
NTSW
SGT
5V
10
TPSM
11
TPSS
13A-6
CONTROL UNIT
Terminal
No.
Terminal
code
Terminal name
Terminal Terminal
No.
code
Terminal name
12
TPS5
13
TPSE
14
CPI
15
ETV+
16
ETV
18
INJ3
No. 3 injector
19
INJ4
No. 4 injector
20
CIL3
21
CIL4
24
SGTE
25
K/S
26
WTS
27
WTSE
30
CPIE
34
OHFL
OHRL
36
OPSW
37
PURG
38
O2FL
39
OFLE
40
O2RL
41
ORLE
42
K/SE
Detonation sensor ()
44
MAP5
45
MAP
46
MAPE
60
ALTG
Alternator G terminal
61
ALTF
Alternator FR terminal
62
ALTL
Alternator L terminal
71
RSG
72
RSB
73
C/R
74
APSM
75
APS5
76
APSE
77
APSS
78
5VV
79
EV
81
GNDE
Engine-ECU earth
82
BAT1
Power source
83
RSH
84
C/RL
87
AFS
88
AFSE
89
ATS
90
CANH
13A-7
SENSOR
Terminal
No.
Terminal
code
Terminal name
Terminal Terminal
No.
code
Terminal name
91
CANL
92
IGN
Ignition switch-IG
93
GNDE
Engine-ECU earth
96
FP/R
97
AFS5
102
AC/R
103
FMB
104
BACK
105
ST
Ignition switch-ST
106
STRL
Starter relay
108
BRK
Brake switch
SENSOR
M2132001001472
Heat sensing
resistor
Sensing area
Intake air
IN
OUT
Diaphragm
AKB00749AB
5V
Engine-ECU
AKB00757AB
13A-8
SENSOR
Sensory part
(thermistor)
AKB00750 AB
Engine-ECU
5V
Resistance (k)
Intake air
temperature (C)
Intake air
temperature (C)
AK602207AN
Pressure
AKC00061AB
13A-9
SENSOR
Output voltage (V)
Manifold absolute
pressure sensor
Engine-ECU
5V
Power source
5V
Output signal
Earth
101
Pressure (kPa)
AK602206AF
Sensory part
(thermistor)
AK602255AB
Engine coolant
temperature sensor
(thermistor)
Engine-ECU
5V
Resistance (k)
Engine coolant
temperature (C)
Engine coolant
temperature (C)
AK602208AK
13A-10
SENSOR
Throttle
position
sensor
AKC00062AB
Throttle position
sensor (sub)
Hall IC
Throttle position
sensor (main)
2.5
5V
5V
Engine-ECU
Throttle position
sensor (sub)
0.5
0
Fully
closed
Fully
opened
AK602222AG
13A-11
SENSOR
Throttle valve
control servo
Throttle
position
sensor
Main
Fuel cut
Sub
Engine-ECU
Injector
Sub
Accelerator
pedal position
sensor
Main
AKB00593 AB
AK602569AB
13A-12
SENSOR
Pedal shaft
AK602570AB
Accelerator pedal
position sensor (sub)
Hall IC
Accelerator pedal
position sensor (main)
4
3
2
Accelerator pedal
position sensor (sub)
1
5V
5V
0
Engine-ECU
Accelerator
pedal stroke
Full throttle
point
AK602211AD
13A-13
SENSOR
Throttle valve
control servo
Throttle
position
sensor
Main
Fuel cut
Sub
Engine-ECU
Injector
Sub
Accelerator
pedal position
sensor
Main
AKB00595 AB
OXYGEN SENSOR
Engine-ECU compares output voltage of the accelerator pedal position sensor (main) and accelerator
pedal position sensor (sub) to check for abnormality
in sensor. If the engine-ECU detects the abnormality,
the emergency should be prevented by performing
the fuel-safe control.
When 1-system malfunctions
The engine-ECU should detect the amount of
accelerator pedal depressed by only using the
signal having no malfunctions. Depressing
the accelerator pedal half way can perform
the control. Performing the fuel cut can
increase the engine rotation speed.
When 2-system malfunctions
The engine-ECU should cut the energization of
the throttle valve control servo. At that time,
the spring built in the throttle valve can slightly
open the throttle valve. This allows the
engine-ECU to control the engine output.
Front
Sensing
area
Rear
Sensing
area
AKB00751AB
13A-14
SENSOR
Zirconia element
0.5V
AK602576AB
Magnet flux
Crank angle
sensor
Vane
Magnetic resistance element
AK602737AE
Magnet flux
Vane
13A-15
SENSOR
the flux from the magnet does not pass the magnetic
resistance element and the resistance decreases.
The crank angle sensor converts this change in
resistance of the magnetic resistance element to a 5
V pulse signal and outputs it to engine-ECU.
Engine-ECU
Crank angle sensor
5V
5V
Output signal
AK602285AB
Magnet flux
Sensing portion
Camshaft
13A-16
SENSOR
5V
5V
Output signal
AK602287AB
DETONATION SENSOR
Piezoelectric element
AK604903AC
Engine-ECU
5V
Detonation sensor
Piezoelectric element
AK602226AC
13A-17
SENSOR
Oil
pressure
Contact switch
AK602575AB
AK602587AB
Engine-ECU
Engine-ECU
terminal voltage (V)
12
0
ON
Operating pressure
Oil pressure: high
OFF
Oil pressure:low
ON
Oil pressure (kPa)
OFF
AK602228 AF
ALTERNATOR FR TERMINAL
Alternator turns ON/OFF the power transistor in the
voltage regulator to adjust current flow in the field coil
according to alternator output current. In this way
alternator output voltage is kept adjusted (to about
14.4 V). The ratio of power transistor ON time (ON
13A-18
SENSOR
Battery
B
Engine-ECU
FR
Field coil
Voltage regulator
Alternator
AK604998AB
ALTERNATOR L TERMINAL
After turning on the ignition switch, the current is
input by the engine-ECU to the alternator L terminal.
This allows the voltage regulator to be on and the
field coil to be excited. When the alternator rotates in
this situation, the voltage is excited in the stator coil
and the current is output from B-terminal through the
commutation diode. Also the generated voltage is
input to the voltage regulator through the commuta-
13A-19
SENSOR
Battery
B
Engine-ECU
CAN
communication
Charge
warning
lamp
Field coil
Combination meter
Voltage regulator
Alternator
AK604999 AB
13A-20
ACTUATOR
ACTUATOR
M2132002001129
INJECTOR
An injector is an injection nozzle with the electromagnetic valve that injects fuel based on the injection signal sent by engine-ECU. 1 injector is installed in the
inlet manifold of each cylinder and fixed to the delivery pipe. When electricity flows through the solenoid
coil, the needle gets sucked in. The needle gets
pulled till the fully open position so that the injection
hole is fully open and the fuel gets injected.
Fuel
Connector
Filter
Solenoid coil
Needle
Plate
AK800561 AE
13A-21
ACTUATOR
From battery
ON
No. 1
No. 2
No. 3
No. 4
Injectors
Engine-ECU
AKB00844 AB
Voltage from the battery gets applied from the injector relay to the injector and up to the engine-ECU.
Engine-ECU turns ON its power transistor and prepares the injector's earth circuit. Thus, current flows
through the injector while power transistor is ON and
the injector injects fuel.
AKC00062AC
13A-22
ACTUATOR
From battery
Throttle valve
control servo
ON
OFF
To engine-ECU
OFF
Power source
ON
Throttle valve
control servo relay
Engine-ECU
AK602231 AF
IGNITION COIL
Refer to GROUP 16 Ignition System Ignition Coil
P.16-2.
Coil
Drain
Drain
Oil pressure
Plunger
AK604740AE
13A-23
AK700721 AB
ALTERNATOR G TERMINAL
Engine-ECU uses ON/OFF of alternator G terminal
to control alternator output voltage. When the power
transistor in the engine-ECU turns ON, output voltage gets adjusted to about 12.8 V. When alternator
output voltage drops to 12.8 V it becomes lower than
voltage of the charged battery and almost no current
is output from the alternator. When the power transistor in the engine-ECU turns OFF, output voltage gets
13A-24
Battery
B
Engine-ECU
G
Field coil
Voltage regulator
Alternator
AK605000 AB
Fuel injection volume is regulated to obtain the optimum air-fuel ratio in accordance with the constant
minute changes in engine driving conditions. Fuel
injection volume is controlled by injector drive time
(injection time). There is a prescribed basic drive
time that varies according to the engine speed and
13A-25
Injector
EngineECU
AKB00752AB
13A-26
<No.1 TDC>
<No. 2 TDC>
Crank angle
sensor signal
Inlet camshaft
position sensor
signal
<No. 3 TDC>
<No. 4 TDC>
<No. 2 TDC>
: Fuel injection
Cylinder stroke
No. 1 Cylinder
Compression
Combustion
Exhaust
Intake
No. 3 Cylinder
Intake
Compression
Combustion
Exhaust
No. 4 Cylinder
No. 2 Cylinder
Exhaust
Intake
Compression
Combustion
Combustion
Exhaust
Intake
Compression
AKB00753 AB
Crank angle
sensor signal
<No.1 TDC>
<No. 3 TDC>
<No. 4 TDC>
<No. 2 TDC>
H
L
Increase injection for acceleration
Cylinder stroke
No. 1 Cylinder
Compression
Combustion
Exhaust
Intake
No. 3 Cylinder
Intake
Compression
Combustion
Exhaust
No. 4 Cylinder
No. 2 Cylinder
Exhaust
Intake
Compression
Combustion
Combustion
Exhaust
Intake
Compression
AK704439 AB
13A-27
13A-28
Oxygen sensor
feedback
compensation
Oxygen sensor
Engine coolant
temperature
compensation
Engine coolant
temperature sensor
Accelerationdeceleration
compensation
Barometric pressure
sensor
Fuel pressure
compensation
Manifold absolute
pressure sensor
Battery voltage
compensation
Battery voltage
Injector
AK602278AB
Basic fuel
injection time
Intake air volume of each cycle of 1 cylinder is calculated by engine-ECU based on the airflow sensor
signal and crank angle sensor signal. Also, during
engine start, the map value prescribed by the coolant
temperature sensor signal is used as basic drive
time.
13A-29
Content
13A-30
Battery
EngineECU
Engine coolant
temperature sensor
Inlet camshaft position sensor
Crank angle sensor
Ignition coil
Throttle position sensor
Detonation sensor
Ignition switch-ST
Spark plug
Cylinder No.
4
AK502722 AN
13A-31
<No. 2 TDC>
Crank angle
sensor signal
Inlet camshaft
position sensor
signal
<No.1 TDC>
<No. 3 TDC>
<No. 4 TDC>
<No. 2 TDC>
Cylinder stroke
Ignition
No. 1 Cylinder
Compression
Combustion
Exhaust
Intake
No. 3 Cylinder
Intake
Compression
Combustion
Exhaust
No. 4 Cylinder
No. 2 Cylinder
Exhaust
Intake
Compression
Combustion
Combustion
Exhaust
Intake
Compression
AK604969AC
List of main compensations for spark-advance control and current carrying time control
Compensations
Content
Intake air temperature compensation
Knocking compensation
13A-32
Compensations
Content
Throttle valve
control servo
Throttle
position
sensor
Main
Accelerator
pedal position
sensor
Engine coolant
temperature sensor
Sub
Main
Barometric pressure
sensor
Engine-ECU
AK602236AQ
While starting
Engine-ECU adds various compensations to the target opening angle that are set based on the engine
coolant temperature, so that the air volume is opti-
13A-33
While idling
While driving
List of main compensations for throttle valve opening angle and idle speed control
Compensations
Content
Initialize control
After ignition switch turns OFF, engine-ECU drives
the throttle valve from fully closed position to fully
open position and records the fully closed/open studied value of the throttle position sensor (main and
sub) output signals. The recorded studied values are
used as studied value compensation for compensating basic target opening angle when the engine is
started next.
13A-34
Advance direction
Engine coolant temperature
sensor
To oil pan
Retard chamber
Oil pressure
Advance chamber
To oil pan
Spring
AKB00755 AB
<No.2TDC>
Crank angle
sensor signal
Inlet camshaft
position sensor
signal
<No.1TDC>
<No.3TDC>
<No.4TDC>
13A-35
<No.2TDC>
: Phase angle
AKB00756AB
Valve lift
Inlet camshaft
phase angle
Exhaust valve lift curve
At most
advanced angle
Overlap
AK800138 AB
Control Direction
Inlet valve
Advance direction
13A-36
Battery
LOCK
Ignition switch
ST
IG1
Engine control
relay
ACC
IG2
OFF
ON
ETACS-ECU
Power
source
Engine control relay control
Battery
backup
Engine-ECU
Ignition switch-IG
AK604134AD
13A-37
Battery
LOCK
Engine control
relay
ST
ACC
IG1 IG2
Ignition switch
OFF
ON
To engine-ECU
ETACS-ECU
Fuel pump
relay
OFF
ON
Fuel pump
and gauge
unit
Ignition switch-ST
M
Engine-ECU
Fuel pump
relay control
AK700635 AB
13A-38
Battery
Ignition switch-ST
Inhibitor
switch
ETACS
-ECU
Starter relay
OFF
ON
ON
Engine-ECU
Starter relay
control
OFF
Starter
AK800140 AB
13A-39
Engine-ECU
Oxygen sensor heater
Engine control
relay
Engine coolant
temperature sensor
Battery
AK602241AE
the fuel during deceleration. Based on driving conditions and the oxygen sensor activation state,
engine-ECU changes the amount of current (duty
ratio) to the heater to quicken the activation of the
oxygen sensor.
13A-40
Battery
OFF
ON
OFF
A/C
refrigerant
temperature
switch
ON
A/C compressor
assembly
A/C compressor
relay control
Engine-ECU
AK800141 AH
After the A/C switch is turned ON and A/C compressor relay reaches a state where it can turn ON,
engine-ECU turns ON the A/C compressor relay and
drives the A/C compressor. In order to prevent
change in engine speed due to increased load of
driving the compressor, it controls the A/C compres-
13A-41
ALTERNATOR CONTROL
ALTERNATOR CONTROL
M2132025000785
Alternator G terminal
Engine coolant
temperature sensor
Alternator FR terminal
Crank angle sensor
Engine-ECU
A/C switch (CAN)
Ignition switch-ST
Alternator
AK602242AL
increase in alternator output current and output current is increased only gradually. (Battery current is
supplied to the headlamp etc. till alternator produces
sufficient current.) Thus, engine-ECU prevents
change in idle speed due to sudden increase of
engine load.
PURGE CONTROL
M2132027500106
CAN communication is established to ensure the reliable transmission of information. Refer to GROUP
54C General Information P.54C-2.
DIAGNOSIS SYSTEM
Engine-ECU has been provided with the following
functions for easier system inspection. Refer to the
workshop manual for the details about each item.
Freeze-frame data function
M2132009002093
NOTES
13B-1
GROUP 13B
FUEL SUPPLY
CONTENTS
GENERAL INFORMATION . . . . . . . .
13B-2
FUEL TANK . . . . . . . . . . . . . . . . . . . .
13B-3
FUEL SUPPLY
13B-2
GENERAL INFORMATION
GENERAL INFORMATION
M2134000101676
SPECIFICATIONS
Item
Specification
2WD
63
4WD
60
Return less
324
Fuel injector
Type
Elector-magnetic
Quantity
CONSTRUCTION DIAGRAM
<2WD>
Fuel tank assembly
Fuel injector
Fuel high-pressure hose
FUEL SUPPLY
13B-3
FUEL TANK
<4WD>
Fuel tank assembly
Fuel injector
Fuel high-pressure hose
FUEL TANK
M2134001001672
FUEL SUPPLY
13B-4
FUEL TANK
CONSTRUCTION DIAGRAM
<2WD>
Fuel tank
ACC00445AB
ACC00461AB
FUEL SUPPLY
13B-5
FUEL TANK
<4WD>
Fuel tank
ACC00446AB
NOTES
14-1
GROUP 14
ENGINE COOLING
CONTENTS
GENERAL INFORMATION . . . . . . . .
14-2
WATER PASSAGE . . . . . . . . . . . . . .
14-3
WATER PUMP . . . . . . . . . . . . . . . . . .
14-3
ENGINE COOLING
14-2
GENERAL INFORMATION
GENERAL INFORMATION
M2140000101567
For the cooling method, a forced water-cooling circulation system is adopted and it has the following
characteristics:
To reduce the coolant temperature variation, the
inlet control system which arranges the thermostat at the inlet side of the coolant flowing from
the radiator to the engine is adopted.
SPECIFICATIONS
Item
4B1
Cooling method
Water pump
Thermostat
Radiator
Engine coolant
Type
Centrifugal impeller
Drive method
Drive belt
Type
82 1.5
Type
687.4 400 16
Performance kJ/h
201,800
Specified coolant
CONSTRUCTION DIAGRAM
Radiator assembly
Fan shroud
CVT fluid cooler
feed hose
ENGINE COOLING
14-3
WATER PASSAGE
WATER PASSAGE
M2140004000718
<Hot>
<Cold>
Thermostat
Water pump
Thermostat
Water pump
Heater
Heater
Throttle body
Throttle body
CVT
oil cooler
CVT
oil cooler
Radiator
Radiator
ACB04926AB
WATER PUMP
M2140003000492
Impeller
AK503034 AD
Item
Specifications
185/6 500
Impeller diameter mm
62
NOTES
15-1
GROUP 15
INTAKE AND
EXHAUST
CONTENTS
AIR INTAKE SYSTEM . . . . . . . . . . . .
15-2
EXHAUST SYSTEM . . . . . . . . . . . . . .
15-3
15-2
EXHAUST MANIFOLD . . . . . . . . . . . . . . . .
15-3
INLET MANIFOLD . . . . . . . . . . . . . . . . . . .
15-2
15-3
15-2
CONSTRUCTION DIAGRAM
Resonator
Air cleaner assembly
Air duct
ACB05021AB
In order to save weight, an air cleaner element without plastics is used and the panel thicknesses of the
cover and the housing are optimised.
INLET MANIFOLD
M2150010000666
15-3
EXHAUST SYSTEM
EXHAUST SYSTEM
EXHAUST MANIFOLD
M2150006001105
The exhaust manifold incorporates a catalytic converter. In order to reduce vibration, a spherical joint is
used at the front pipe connection.
CONSTRUCTION DIAGRAM
Hanger bracket
Tail pipe
Hanger bracket
Catalytic converter
Hanger bracket
Main muffler
Annular joint
Sub muffler
Annular joint
ACB05022AB
Exhaust pipe and muffler consisting of two separation system has the following features:
Improve emission gas cleaning ability by adopting rear exhaust system and placing front catalytic converter by engine as close as possible.
A 4-point exhaust muffler hanger has been
adopted for optimisation of position, which
reduces vibration to the vehicle.
The spherical joint has been adopted for connection between the front exhaust pipe and the
exhaust manifold, and between the exhaust pipe
and the centre exhaust pipe, which reduces
vibration to the vehicle.
NOTES
16-1
GROUP 16
ENGINE
ELECTRICAL
CONTENTS
STARTER MOTOR . . . . . . . . . . . . . .
16-2
IGNITION COIL . . . . . . . . . . . . . . . . . .
16-2
ALTERNATOR . . . . . . . . . . . . . . . . . .
16-2
SPARK PLUG . . . . . . . . . . . . . . . . . . .
16-2
ENGINE ELECTRICAL
16-2
STARTER MOTOR
STARTER MOTOR
M2161002000728
ALTERNATOR
M2162001000687
IGNITION COIL
M2163001000561
Coil
AKB00492AB
SPARK PLUG
M2163005000499
17-1
GROUP 17
ENGINE AND
EMISSION
CONTROL
CONTENTS
ENGINE CONTROL . . . . . . . . . . . . . .
17-2
GENERAL INFORMATION . . . . . . . . . . . . .
17-8
17-2
17-12
17-2
EMISSION CONTROL<MPI> . . . . . . .
17-14
GENERAL INFORMATION. . . . . . . . . . . . .
17-2
GENERAL INFORMATION . . . . . . . . . . . . .
17-14
17-5
17-15
17-16
17-17
GENERAL INFORMATION. . . . . . . . . . . . .
17-2
ENGINE CONTROL
ENGINE CONTROL
GENERAL INFORMATION
M2170001001522
CONSTRUCTION DIAGRAM
Accelerator pedal assembly
(Built-in accelerator pedal
position sensor)
AC606134 AB
The cruise control system, which provides the constant speed driving without depressing the accelerator pedal at a vehicle speed determined by the driver
(within the range from approx. 40 to 200 km/h).
For this cruise control system, in conjunction with
the electronic throttle valve control system, the
engine-ECU electronically controls the throttle
valve. <Petrol engine>
For this cruise control system, due to the adoption of the common rail fuel control system, the
engine-ECU electrically controls the fuel injection
system. <Diesel engine>
In the situation that a vehicle speed is gradually
increased without drivers intention on downhill
etc, speed limiter* is a driver assist function to
prevent from exceeding the speed set by driver.
NOTE: *: Adjustable speed limiter
17-3
CONSTRUCTION DIAGRAM
Fuel injection system
<Diesel engine>
Accelerator pedal
(Built-in accelerator
pedal position sensor)
<Standard meter>
Cruise control indicator lamp
ACC00039
SET
Speed limiter
Throttle body assembly
display screen
Clutch switch <M/T>
(Built-in throttle position
sensor and throttle valve
120
control servo)
Engine-ECU
km/h
<Petrol engine>
Stop lamp switch
Inhibitor switch <CVT, A/T>
Cruise control switches
CANCEL
Multi information
display
ACC00040
Diagnosis connector
RES + or
SET -
ACC0847
Engine-ECU
Relay box
ETACS-ECU
ACB04414
ACB04416
ACC00533 AB
17-4
Function
Cruise control
switches
Vehicle speed is set with the RES + switch and SET switch.
Set vehicle speed of speed limiter is set with the RES +
switch and SET switch.
Cancels the constant speed driving.
Cancel speed limiter in the activated mode.
Controls the CVT based on the CVT control signal from the
engine-ECU.
The selector lever "N" position signal from the inhibitor switch
is sent to the engine-ECU.
Outputs the signal from the secondary pulley speed sensor to
the engine-ECU.
Diagnosis connector
17-5
Component
Function
Engine-ECU
17-6
BLOCK DIAGRAM
Cruise control switches
Accelerator pedal
position sensor
Clutch switch
<M/T>
Clutch switch
signal
Engine-ECU
Cruise control
switch signal
Stop lamp
switch signal
(CAN)
Brake
switch
signal
Actual accelerator
pedal opening
angle signal
Target accelerator
pedal opening
angle signal
Inhibitor
switch
signal
(CAN)
ON/OFF signal
(CAN)
Combination meter
(Cruise control
indicator lamp/
Cruise control
display screen,
Speed limiter
display screen)
Secondary pulley
speed sensor signal
(CAN) *1 or
output shaft speed
sensor signal
(CAN) *2
CVT control
signal (CAN)*1
or
shift control
signal (CAN)*2
CVT-ECU*1 or A/T-ECU *2
Inhibitor
switch
signal
Secondary pulley
speed sensor signal*1
or
output shaft speed
sensor signal *2
CVT-ECU*1 or A/T-ECU *2
CVT control
signal*1
or
shift control
signal *2
Amount of
fuel
consump
-tion
Fuel injection
system*2
Target
throttle
valve
opening
angle
signal
SYSTEM FUNCTIONS
SET FUNCTION
1. While driving in the vehicle speed range of
approximately 40 to 200 km/h, press the SET
switch.
2. The cruise control system stores the vehicle
speed when the SET switch is released, and
then performs a constant speed driving at the
stored vehicle speed. The speed limiter will store
a set vehicle speed, and then regulate the vehicle
speed within that stored speed.
Throttle
valve
opening
angle
signal
ACC00545 AB
DECELERATION FUNCTION
1. When the SET switch is pressed and held for
approximately 0.5 second or longer during the
constant speed driving, the vehicle is decelerated
by using engine braking while the switch is
pressed.
2. After that the SET switch is released, the vehicle
speed of that time is newly stored, and then the
constant speed driving is performed at that speed.
The speed limiter will store a set vehicle speed,
and then regulate the vehicle speed within that
stored speed.
3. In addition, when the SET switch is pressed for
less than approximately 0.5 second, the vehicle
speed is decreased by approximately 1.6 km/h
from the constant speed driving speed. The
decelerated speed is newly stored, and then the
constant speed driving is performed at that speed.
Every time the SETswitch is pressed briefly
(within approx. 0.5 seconds), the speed limiter will
store a lower vehicle speed by 1 km/h. The speed
limiter will regulate the vehicle speed within that
last stored speed.
4. When the SET switch is pressed and held, and
the vehicle speed is decelerated to low speed limit
(approximately 40 km/h) , the low speed limit will
be maintained.
RESUME FUNCTION
1. During the constant speed driving, press the
CANCEL switch, or depress the brake pedal to
cancel the constant speed driving. The speed
limiter will be deactivated by pressing the
CANCEL switch.
2. Afterward, when the RES + switch is pressed
while driving at a vehicle speed of low speed limit
(approximately 40 km/h) or more, a constant
speed driving is performed at the vehicle speed
stored when the constant speed driving was
cancelled.
ACCELERATION FUNCTION
1. During the constant speed driving, when the RES
+ switch is pressed and held for approximately 0.5
seconds or longer, the vehicle is accelerated with
the specified acceleration while the switch is
pressed.
2. After that the RES + switch is released, the
vehicle speed of that time is newly stored, and
then the constant speed driving is performed at
that speed. The speed limiter will store a set
vehicle speed, and then regulate the vehicle
speed within that stored speed.
Downloaded from www.Manualslib.com manuals search engine
17-7
CANCEL FUNCTION
When any of the following conditions are satisfied,
the constant speed driving will be cancelled. The
speed limiter will be deactivated by pressing the
CANCEL switch.
The cruise control system is stopped by the
pressing the cruise control ON/OFF switch.
The CANCEL switch is pressed.
The brake pedal is depressed.
The selector lever is shifted to the "N" position.
The vehicle speed becomes low speed limit
(approximately 40 km/h) or less.
The vehicle speed is decreased by 15 km/h or
more from the setting vehicle speed.
An abnormality occurs in the vehicle speed signal.
The ASC is operated.
An abnormality occurs in CVT-ECU.
An abnormality occurs in the CAN communication.
FAIL-SAFE FUNCTION
When one of the following conditions is met, the
cruise control system function will be suspended until
the system returns to normal condition. Also, when
one of the following conditions is met, a constant
speed driving is cancelled immediately. The speed
limiter will be also deactivated.
An abnormality occurs in the cruise control
switches.
17-8
DIAGNOSIS FUNCTION
To ease the system inspection, the diagnosis code
inspection, data list inspection is available by
M.U.T.-III.
NOTE: For the diagnosis code items and input check
code items, refer to the Workshop Manual.
Control overview
Constant speed control
Your vehicle
Your vehicle
Acceleration control
Vehicle travelling ahead
Your vehicle
17-9
17-10
CONSTRUCTION DIAGRAM
Accelerator pedal
(Built-in accelerator
pedal position sensor)
120
Multi information
display
Engine-ECU
km/h
SET
CVT-ECU or A/T-ECU
ACC00485
ACC ON/OFF
Diagnosis connector
RES + or
SET -
ACC distance
ACB04452
ACC00483
Engine-ECU
Relay box
ETACS-ECU
ACB04414
ACB04416
ACC00481 AB
17-11
Function
ACC/FCM-ECU
ASC-ECU
Combination
meter
Cruise control
switches
Diagnosis connector
17-12
Component
Function
Engine-ECU
ETACS-ECU
Signals of the steering angle and the steering angle velocity are
sent.
17-13
BLOCK DIAGRAM
Brake switch
Cruise control switches
(ACC/ cruise control/
speed limiter)
Cruise control switches
(ACC distance switch)
ASC-ECU
Switch signal
Switch signal
Stop lamp
activation
ETACS-ECU
Switch signal (CAN)
ACC status
or target engine torque
or target primary speed
(CAN)
Switch signal
Vehicle speed
or yaw rate
or acceleration
/deceleration
etc (CAN)
Stop lamp
ACC status
or brake control request
or target deceleration
(CAN)
ACC/FCM-ECU
ACC display and buzzer
request (CAN)
Steering angle or
steering angle velocity
(CAN)
Steering wheel sensor
(SAS)
System failure
(CAN)
CVT-ECU
or A/T-ECU
Combination meter
(ACC display screen)
Engine-ECU
ACC00350 AB
SYSTEM FUNCTIONS
DISTANCE FUNCTION
During ACC control, the distance from vehicle travelling ahead can be chosen from three settings.
17-14
EMISSION CONTROL<MPI>
EMISSION CONTROL<MPI>
GENERAL INFORMATION
M2171000101756
Canister
Air
Air cleaner
From
fuel pump
Positive
crankcase
ventilation
valve
Catalytic
converter
Catalytic
converter
Objective / Function
Composition parts
HC decrease
Re-combustion of blow-by
gas.
HC decrease
Re-combustion of blow-by
gas.
Canister
Purge control solenoid valve
17-15
EMISSION CONTROL<MPI>
System
Objective / Function
Composition parts
Catalytic
converter
Engine-ECU
Air flow sensor
Injector
Oxygen sensor
Crank angle sensor etc.
Ventilation hose
Air inlet
Positive
crankcase
ventilation
valve
Breather hose
AKB00825AB
17-16
EMISSION CONTROL<MPI>
cover, and it mixes with the blow-by gas in the crankcase. The blow-by gas in the crankcase is induced to
the inlet manifold through the rocker cover and PCV
valve. During high load driving, blow-by gas in the
crankcase is induced to the inlet manifold through
the rocker cover and PCV valve and at the same
time also via the air intake hose and throttle body
due to negative pressure in the air cleaner.
From
rocker
cover
To inlet
manifold
Spring
Plunger
AK602324 AF
Battery
Purge control
solenoid valve
Canister
A
To inlet manifold
AK602742AF
17-17
EMISSION CONTROL<MPI>
100 ms
OFF
12V
Purge control
solenoid valve
0V
ON
Engine-ECU
AK602245AC
2. CATALYTIC CONVERTER
M2171000800439
Catalytic converter
(built-in to exhaust manifold)
Catalytic converter
(built-in to centre exhaust pipe)
NOTES
23-1
GROUP 23
CONTINUOUSLY
VARIABLE
TRANSMISSION
(CVT)
CONTENTS
CVT. . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION. . . . . . . . . . . . .
23-2
TRANSMISSION CONTROL . . . . . . .
23-3
23-2
GENERAL INFORMATION . . . . . . . . . . . . .
23-3
23-2
CVT
CVT
GENERAL INFORMATION
M2231000100585
The CVT is basically the same as for the predecessor. However, note that a new gear ratio control is
adopted in order to reduce slip unique to the CVT.
SPECIFICATIONS
Transmission model
F1CJA-2-A5W
Engine model
4B11
Drive system
2WD
Torque converter
4WD
1.99
Lock-up
Present
Forward
2.349 0.394
Reverse
1.750
6.466
Control type
Electronically-controlled
Shift control
Present
Present
Lock-up control
Present
Self-diagnosis
function
Present
Fail-safe function
Present
Oil pump
Model
Vane-type pump
Drive type
Brand name
Capacity (L)
Approximately 7.1
CVT fluid
1.83
W1CJA-1-14YA
4B12
Model
Transmission type
Gear ratio
W1CJA-2-A5WA
23-3
TRANSMISSION CONTROL
: Conventional
%
Time
New: To reduce a feel of untimely shifting, the downshift amount at
the initial acceleration is adjusted. In addition, the upshift amount
is restricted at the later acceleration with the aim of providing
the acceleration feeling like a multi-stage transmission.
Time
Engine speed
r/min
Time
Acceleration
Time
ACB03776AB
TRANSMISSION CONTROL
GENERAL INFORMATION
M2232000100823
The gate-type selector lever with excellent operability has been employed to provide an appropriate control force and a crisp operation feel.
Shift lock and key interlock mechanisms of reliable electric type have been adopted.
The weight reduction of the selector lever assembly has been realised by structural rationalisation.
There are two types of the selector lever knob;
sporty black and luxurious leather.
The black shift indicator panel enhances the
sporty image.
Paddle shift is available on certain models.
23-4
ACC00027AB
25-1
GROUP 25
PROPELLER SHAFT
CONTENTS
GENERAL INFORMATION . . . . . . . .
25-2
PROPELLER SHAFT
25-2
GENERAL INFORMATION
GENERAL INFORMATION
M2250000100829
SPECIFICATIONS
Item
Specifications
Propeller shaft
Type
Universal joint
Type
No.2
No.3
Bearing
CONSTRUCTION DIAGRAM
Rear propeller shaft
No.3 joint
AC602513AD
No.2 joint
Insulator
AC504845 AB
Dynamic damper
AC504844 AB
26-1
GROUP 26
FRONT AXLE
CONTENTS
GENERAL INFORMATION . . . . . . . .
26-2
FRONT AXLE
26-2
GENERAL INFORMATION
GENERAL INFORMATION
M2260000101533
SPECIFICATIONS
Item
Wheel bearing
Drive shaft
Specifications
Bearing type
80 43
Joint type
Outside
EBJ
Inside
PTJ
LH
392.5 25.4
RH
FRONT AXLE
26-3
GENERAL INFORMATION
CONSTRUCTION DIAGRAM
Strut assembly
AC602514
ACB04894
PTJ
<LH>
Knuckle
Driveshaft (LH)
PTJ
Driveshaft (RH)
<RH - 4WD>
EBJ
Dynamic damper
Front hub
PTJ
<RH - 2WD>
Wheel bearing
Oil seal
Magnetic
encoder
AC504925
Driveshaft (RH)
ACC00499AB
NOTES
27-1
GROUP 27
REAR AXLE
CONTENTS
REAR AXLE <2WD> . . . . . . . . . . . . .
27-2
27-3
DIFFERENTIAL . . . . . . . . . . . . . . . . .
27-4
ELECTRONICALLY CONTROLLED
4WD. . . . . . . . . . . . . . . . . . . . . . . . . . .
27-6
GENERAL INFORMATION . . . . . . . . . . . . .
27-6
4WD-ECU . . . . . . . . . . . . . . . . . . . . . . . . . .
27-11
4WD SWITCH . . . . . . . . . . . . . . . . . . . . . . .
27-13
27-13
REAR AXLE
27-2
The number of parts has been reduced by integrating the magnetic encoder for ABS wheel
speed detection into the wheel bearing.
SPECIFICATIONS
Item
Wheel bearing
Specification
Bearing type
CONSTRUCTION DIAGRAM
Rear hub
Ball bearing
Magnetic encoder
Oil seal
ACB05764AB
REAR AXLE
27-3
SPECIFICATIONS
Item
Specification
Wheel bearing
Bearing type
Driveshaft
Joint type
Outer
EUJ
Inner
ETJ
LH
496.0 24
RH
576.4 24
CONSTRUCTION DIAGRAM
ACB05765
Driveshaft
Rear hub
Ball bearing
Rear hub
Magnetic
encoder
Oil seal
ACC02148 AB
REAR AXLE
27-4
DIFFERENTIAL
DIFFERENTIAL
M2270001000797
SPECIFICATIONS
Item
Specification
Hypoid gear
Reduction ratio
2.352
Side gear
Pinion gear
Number of teeth
Drive gear
40
Drive pinion
17
Side gear
14
Pinion gear
10
Gear oil
Differential
Equal altitude
toothed gear
Bevel gear
Clutch
Electromagnet
ACC02152AB
REAR AXLE
27-5
DIFFERENTIAL
DIFFERENTIAL MOUNT
Rear suspension
crossmember
Upper stopper
Rear differential
mount insulator
Lower
stopper
Upper stopper
Weight
Lower stopper
Differential carrier
Weight
ACC02383 AB
REAR AXLE
27-6
Under severe driving condition, the system is protected by minimizing the limitation force of the differential.
During high-speed driving, the fuel efficiency is
improved by reducing the limitation force of the
differential.
The following drive modes are available according to the drivers' preference to provide the enjoyment of selecting functions.
Drive
mode
Control content
Appeal point
4WD
ECO
Minimizes the
limitation force of
the differential.
4WD
AUTO
Increases the
limitation force of
the differential
according to the
different rotation
speed of the front
and rear wheels
and the throttle
position.
4WD
LOCK
Further increases
the limitation force
of the differential
compared to the
4WD AUTO.
AIMS OF DEVELOPMENT
Lightweight and simple construction of the electronically controlled 4WD achieves good fuel efficiency
and provides enjoyment of selecting the drive mode.
FUNCTION
The adoption of the electronic control coupling
prevents the tight corner braking phenomenon*
and satisfies the traction performance.
NOTE: *Tight corner braking indicates the following
condition. When the 4WD vehicle turns sharply
on a pavement at low speed (ex. parallel parking), the rotational radius of the front and rear
wheels differs, and this difference can no longer
be compensated by the tyre slippage. At this
time, the driver feels as if the brake was applied.
The electronically controlled 4WD receives the
signals of the throttle position and vehicle speed
via CAN* communication protocol, detects the
vehicle driving condition and operation of the
driver, and distributes the proper torque to the
rear wheels.
NOTE: *: For more information about CAN (Controller Area Network), refer to GROUP 54C P.54C-2.
REAR AXLE
27-7
CONSTRUCTION DIAGRAM
Steering wheel sensor
Combination meter
ABS/ASC-ECU
ECO switch
4WD switch
ETACS-ECU
Engine-ECU
4WD-ECU
CVT-ECU or A/T-ECU
Diagnosis connector
< Standard meter>
ACB05569 AC
Functional description
Engine ECU
CVT-ECU or
A/T-ECU
ABS/ASC-ECU
REAR AXLE
27-8
Parts name
Functional description
4WD switch
ECO switch
ETACS-ECU
4WD-ECU
Calculates the optimum differential limitation force judging from the vehicle
condition and present drive mode based on the signals from each ECU and
switch, and controls the current value flown to the electronic control
coupling.
Controls the indicators (4WD ECO, 4WD AUTO, 4WD LOCK) in the
combination meter.
Controls the self-diagnostic function and fail-safe function.
Controls diagnostic function (Compatible with M.U.T.-III).
Integrated in the combination meter, and indicates the selected drive mode.
When the 4WD system fails or is protected, the "4WD-E" or"LOCK"
indicator will flash simultaneously or alternately, and the system will
enter the mode which protects automatically the drive system
components, and the drive mode changeover with the 4WD switch will
become unavailable. <Standard meter>
When the 4WD system fails or is protected, a message will be
displayed, and the system will enter the mode which protects
automatically the drive system components, and the drive mode
changeover with the 4WD switch will become unavailable. <High
contrast meter>
The drive mode signal from 4WD-ECU is sent to the combination meter
via ETACS-ECU using CAN communication.
Diagnosis connector
REAR AXLE
27-9
System configuration
Engine-ECU
ETACS-ECU
ABS/ASC-ECU
CAN-C
CVT-ECU
or
A/T-ECU
Steering wheel
sensor
Combination meter
CAN-C-Mid
CAN-C
Diagnosis
connector
4WD-ECU
Engine
Transmission
4WD switch
ACC00455 AC
REAR AXLE
27-10
Engine-ECU
Engine r/min
Engine torque
4WD-ECU
CAN-C
Coupling torque
CAN-C-Mid
ETACS-ECU
ABS/ASC-ECU
4 wheels speed
4WD torque reduction
requirement
Yaw rate, longitudinal
and lateral acceleration
ETACS-ECU
Vehicle information
Key position
Battery voltage
Ambient temperature
Stop lamp switch
Combination meter
Drive mode indicator
or display
Fail information
Diagnosis output
CAN-C
ABS/ASC-ECU
Drive mode
Coupling torque
CVT-ECU or A/T-ECU
Gear position
Steering wheel sensor
Steering angle
REAR AXLE
27-11
Ignition switch(IG1)
Fusible link
ETACS-ECU
(Fuse)
ETACS-ECU
(Fuse)
15 A
IG1
relay
10 A
Electronic control
coupling solenoid
7.5 A
4WD-ECU
4WD switch
ABS/ASC
-ECU
Engine-ECU
CVT-ECU or
A/T-ECU
ETACS-ECU
Steering
wheel sensor
LCD
Diagnosis
connector
4WD ECO
4WD AUTO
4WD LOCK
Combination meter
NOTE:The dashed line indicates CAN communication lines.
4WD-ECU
M2270000500090
FUNCTION
The main functions of 4WD-ECU are as follows:
Downloaded from www.Manualslib.com manuals search engine
ACB05564 AD
1. Communication function
CAN communication with other ECUs (Engine
ECU, CVT-ECU, A/T-ECU, ABS/ASC-ECU,
steering wheel sensor, ETACS)
27-12
REAR AXLE
ELECTRONICALLY CONTROLLED 4WD
FAIL-SAFE FUNCTION
FAILURE DETECTION
4WD-ECU performs the following checks at a timing
shown in the chart below. 4WD-ECU determines the
malfunction occurred when the failure detection conditions are met, and it sets the diagnosis code and
executes the countermeasures for trouble. When the
failure resume conditions are met, ECU determines
the status is normal, and resumes the system.
NOTE: For the fail-safe specification, refer to Workshop Manual.
Start-up (Initial check just after the ignition
switch is turned ON.)
1. CPU check
Performs the ROM and RAM check.
2. Actuator check
After CPU check has been completed, check
the driving voltage with the actuator relay
OFF.
Always (During ignition ON status other than initial check operation)
1. CPU check
Performs CAN communication and interactive
check between CPUs.
2. Power supply check
Monitors the CPU supply voltage and checks
if the voltage is within specifications.
3. Actuator check
Checks if the actuator relay turns ON according to the control.
DIAGNOSTIC FUNCTION
4WD-ECU has the following functions for easier system checks. All of the following items can be diagnosed using the M.U.T.-III.
Diagnosis code set
Service data output
Actuator test
Freeze frame data output
ACTUATOR TEST
M.U.T.-III can forcibly drive the actuators (electronic
control coupling solenoid and drive mode indicator)
controlled by the electronically controlled 4WD system.
NOTE: For the actuator test specification, refer to
Workshop Manual.
REAR AXLE
ELECTRONICALLY CONTROLLED 4WD
4WD SWITCH
M2270001300022
The 4WD switch has been installed on the floor console. When the 4WD switch is operated with the ignition switch ON, the drive mode can alternate 4WD
ECO, 4WD AUTO or 4WD LOCK.
27-13
FEATURES
The electronic control coupling realizes the highly reliable 4WD system with lighter weight and simpler construction.
CONSTRUCTION
Rear differential
Pilot cam
Magnet coil
Pilot clutch
Armature
Main cam
Ball
Front housing
Rear housing
Main clutch
Shaft
Drive pinion
AC505099AC
REAR AXLE
27-14
OPERATION
Coupling stops (2WD: Magnetic coil de-energized.)
Main clutch
Pilot clutch
Magnet coil
Front housing
Propeller shaft
Shaft
Drive pinion
(Rear differential)
AC505106AE
REAR AXLE
27-15
Armature
Magnetic field
Pilot clutch
Front housing
Magnet coil
Rear housing
Propeller shaft
Shaft
Ball
Pilot cam
Drive pinion
(Rear differential)
AC505106AD
Pilot cam
Main cam
Ball
AC507947AD
NOTES
31-1
GROUP 31
31-2
31-2
GENERAL INFORMATION
GENERAL INFORMATION
M2310000102022
SPECIFICATIONS
Road wheel and tyre
<2000>
Item
Wheel
Tyre
Standard
Option <4WD>
Type
Steel type
Aluminium type
Aluminium type
Size
16 6.5JJ
16 6.5J
18 7J
38
38
38
PCD mm
114.3
114.3
114.3
Size
215/70R16 100H
215/70R16 100H
225/55R18 98H
<2400>
Item
Wheel
Tyre
Standard
Option
Type
Aluminium type
Aluminium type
Size
16 6.5J
18 7J
38
38
PCD mm
114.3
114.3
Size
215/70R16 100H
225/55R18 98H
NOTE: PCD indicates the pitch circle diameter of the wheel installation holes.
Tyre
Standard
Option
Type
Steel type
Aluminium type
Size
16 6.5JJ
18 7J
38
38
PCD mm
114.3
114.3
Size
215/70R16 100H
225/55R18 98H
NOTE: PCD indicates the pitch circle diameter of the wheel installation holes.
32-1
GROUP 32
POWER PLANT
MOUNT
CONTENTS
GENERAL INFORMATION . . . . . . . .
32-2
32-2
GENERAL INFORMATION
GENERAL INFORMATION
M2320000101503
Roll-rod stopper has two rubber-to-metal bushings including large voided bushing and reduces
vibration and noise doubly.
Enlarged right-hand engine mount, incorporating
a hydraulic chamber, reduces transmission of
noise and vibration in common use and
enhances ride quality on rough roads.
CONSTRUCTION DIAGRAM
Engine mounting
insulator
Transmission mounting
insulator
ACB05015 AB
33-1
GROUP 33
FRONT
SUSPENSION
CONTENTS
GENERAL INFORMATION . . . . . . . .
33-2
FRONT SUSPENSION
33-2
GENERAL INFORMATION
GENERAL INFORMATION
M2330000101979
MAIN FEATURES
The thicker upper spring pad and lower spring
pad reduce high-frequency vibration and road
noise.
FRONT SUSPENSION
33-3
GENERAL INFORMATION
CONSTRUCTION DIAGRAM
Coil spring and strut assembly
Strut insulator assembly
(Cup for stopper fixation)
Strut bearing
Upper spring pad
Bump stopper
Coil spring
Stabilizer link
Strut assembly
Coil spring
Stabilizer bar
Strut assembly
SPECIFICATIONS
SUSPENSION SYSTEM
Item
Specification
Suspension type
WHEEL ALIGNMENT
Item
Specification
Camber
020'
Caster
235'
Kingpin inclination
1245'
FRONT SUSPENSION
33-4
GENERAL INFORMATION
Item
Toe-in
Specification
At the centre of tyre tread mm
1
002'
34-1
GROUP 34
REAR SUSPENSION
CONTENTS
GENERAL INFORMATION . . . . . . . .
34-2
REAR SUSPENSION
34-2
GENERAL INFORMATION
GENERAL INFORMATION
M2340000101657
New designed blade suspension has a slight passive toe-steer effect and provides safer handling.
Extended toe control links provide smooth suspension stroke feeling and enhance ride comfort.
The fine-tuned voided bushes pressed in the
blade trailing arm reduce harshness and absorb
vibration.
SPECIFICATIONS
SUSPENSION SYSTEM
Item
Specification
Suspension type
WHEEL ALIGNMENT
Item
Specification
Camber
030'
Toe-in mm
REAR SUSPENSION
34-3
GENERAL INFORMATION
CONSTRUCTION DIAGRAM
<2WD>
Shock absorber assembly
Upper arm
Coil spring
Shock absorber assembly
Upper arm
Stabilizer bar
Coil spring
Trailing arm
Control link
Rear suspension
crossmember
Trailing arm
ACB05753 AB
<4WD>
Shock absorber assembly
Upper arm
Coil spring
Upper arm
Stabilizer bar
Coil spring
Trailing arm
Control link
Rear suspension
crossmember
Trailing arm
ACB05754AB
NOTES
35-1
GROUP 35
SERVICE BRAKE
CONTENTS
NOTES
35A-1
GROUP 35A
BASIC BRAKE
SYSTEM
CONTENTS
GENERAL INFORMATION . . . . . . . .
CONSTRUCTION DESCRIPTION . . .
35A-2
35A-3
MASTER CYLINDER . . . . . . . . . . . . . . . . .
35A-3
BRAKE BOOSTER . . . . . . . . . . . . . . . . . . .
35A-3
FRONT BRAKE . . . . . . . . . . . . . . . . . . . . . .
35A-3
REAR BRAKE . . . . . . . . . . . . . . . . . . . . . . .
35A-4
35A-2
GENERAL INFORMATION
GENERAL INFORMATION
M2350000101755
FEATURES
IMPROVEMENT OF BRAKING PERFORMANCE
In addition to the 10-inch single brake booster,
the small and long stroke-type master cylinder
has been adopted to achieve the downsizing and
secure the assist force.
IMPROVEMENT IN SAFETY
Diagonal split (X-type) brake lines is adopted.
Audible wear indicators are used on the front and
rear brake pads to warn the driver of wear limit.
CONSTRUCTION DIAGRAM
Brake booster
Reserve tank
Hydraulic unit
Master cylinder
Brake pedal
ACC00001AB
SPECIFICATIONS
Item
Master cylinder
Brake booster
Specification
Type
Tandem type
20.6
Type
Size inch
10
Boost ratio
8.5
35A-3
CONSTRUCTION DESCRIPTION
Item
Specification
Type
Cylinder I.D. mm
57.1
10.0
Clearance adjustment
Automatic adjustment
Type
41.3
9.0
Clearance adjustment
Automatic adjustment
Brake fluid
DOT3 or DOT4
CONSTRUCTION DESCRIPTION
MASTER CYLINDER
BRAKE BOOSTER
M2350001000673
M2350002000988
FRONT BRAKE
M2350003000947
<Brake pads>
Wear
indicator
Inner pad
Outer pad
<Normal>
Brake disc
Pad
Wear indicator
Pad
Wear
indicator
The outer disc type brake disc which can be tightened together with the wheel has been introduced for better serviceability.
The 1-piston ventilate disc brake has been
adopted.
ACC00085AB
35A-4
CONSTRUCTION DESCRIPTION
REAR BRAKE
M2350004000917
<Brake pads>
Inner pad
Rear brake assembly
Outer pad
Brake disc
Wear
indicator
<Normal>
Brake disc
Pad
Wear indicator
The outer disc type brake disc which can be tightened together with the wheel has been introduced for better serviceability.
The 1-piston solid disc brake with parking brake
mechanism integrated has been adopted.
Wear
indicator
ACC00071AB
35B-1
GROUP 35B
ANTI-SKID
BRAKING SYSTEM
(ABS)
CONTENTS
GENERAL INFORMATION . . . . . . . .
CONSTRUCTION DESCRIPTION . . .
35B-2
35B-7
SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . .
35B-7
ACTUATORS . . . . . . . . . . . . . . . . . . . . . . .
35B-7
ABS-ECU. . . . . . . . . . . . . . . . . . . . . . . . . . .
35B-8
35B-2
GENERAL INFORMATION
GENERAL INFORMATION
M2351000101554
For wiring harness saving and secure data communication, CAN *2 bus has been adopted as a
tool of communication with another ECU.
Fail-safe function which ensures that safety is
maintained.
Diagnostic function which provides improved
serviceability.
NOTE: .
*1: EBD (Electronic Brake-force Distribution)
*2: For more details about CAN (Controller Area
Network), refer to GROUP 54C P.54C-2.
Specifications
Item
Specifications
4 sensors
Magnetic encoder
Type
Front
Rear
35B-3
GENERAL INFORMATION
CONSTRUCTION DIAGRAM
<Standard meter>
9
6
10
4, 5, 11
3
<4WD>
1
1
2
ACB06010 AC
G sensor <4WD>
35B-4
GENERAL INFORMATION
Name of part
Used as the warning lamp for the parking brake, brake fluid
level, and EBD control. Informs the driver of the system
status by illuminating or turning off the warning lamp
according to the signal from ABS-ECU.
Used as the warning display for brake fluid level, and EBD
control. Informs the driver of the system status by
illuminating or turning off the warning display according to
the signal from ABS-ECU.
Diagnosis connector
10
ABS-ECU
11
35B-5
GENERAL INFORMATION
SCHEMATIC DIAGRAM
FR solenoid valve (OUT)
G sensor
<4WD>
Diagnosis connector
CAN-BUS LINE
Front-right
wheel (FR)
CAN-BUS LINE
Rear-right
wheel (RR)
ETACS-ECU
Wheel
speed
sensor
(RR)
Wheel
speed
sensor
(FR)
Wheel
speed
sensor
(FL)
Front-left
wheel (FL)
Wheel
speed
sensor
(RL)
Rear-left
wheel (RL)
ACC00359AB
35B-6
GENERAL INFORMATION
Ignition
switch (IG1) or
OSS-ECU (IG1)
Fusible
link No.2
CAN drive
circuit
CAN drive
circuit
14
15A
OFF
11
Field Effect
Transistor
Interface
circuit
10A
ON
Interface
circuit
15
10A
Stop lamp
switch
ON
OFF
4WDECU
Diagnosis
connector
EngineECU
Hydraulic unit
Solenoid valve
Motor
Solenoid valve
power supply
Motor power supply
Motor power supply
Solenoid valve
power supply
G sensor <4WD>
ABS
BRAKE
CPU
Power supply
LED drive
circuit
GND
CAN transceiver
circuit
LCD
(ABS, BRAKE)
GND
Rheostat
Combination
meter
ABS-ECU
(FL)
(FR)
(RL)
(RR)
ACB05777 AB
35B-7
CONSTRUCTION DESCRIPTION
CONSTRUCTION DESCRIPTION
SENSOR
M2351001001000
REAR <2WD>
REAR <4WD>
Rear wheel
speed sensor
Rear wheel
speed sensor
ACC00565AB
G SENSOR <4WD>
The G-sensor is incorporated in ABS-ECU, and
detects longitudinal acceleration of a vehicle.
ACTUATORS
M2351002000486
Correct
Faulty
ABS failure
Illuminates
EBD failure
Illuminates
Illuminates
Actuator operated
Flash (2Hz)
Illuminates*
Illuminates*
When M.U.T.-III is
connected
35B-8
NOTE: .
*: The ABS warning lamp and the brake warning lamp stay on until the ignition switch is turned to the
LOCK (OFF) position.
When the brake fluid level in the brake fluid reservoir tank is lower than the specified value, or when the
parking brake lever is pulled, the brake warning lamp turns ON.
ABS-ECU
M2351003001028
35B-9
CONSTRUCTION DESCRIPTION
Wheel speed
Estimated vehicle speed
C
Brake pressure
a
e
d
b
c
AC506830AB
1. The ABS-ECU calculates the speed and deceleration of each wheel based on the signals from the
four wheel speed sensors and the G sensor
<4WD> incorporated in the ABS-ECU, and estimates the vehicle speed at that time.
2. When the brake pedal is depressed, the brake
fluid pressure applied to the wheel cylinder
increases, and the wheel speed decreases.
When the difference between the wheel speed
and vehicle speed increases, and the vehicle
deceleration goes below the specified value
(Point A), ECU determines that the wheels are
about to be locked. At this time, ECU reduces the
brake fluid pressure by outputting the pressure
decrease signal to the solenoid valves (IN, OUT).
(between a and b)
35B-10
CONSTRUCTION DESCRIPTION
Braking Force
Improved
INITIAL CHECK
ABS-ECU performs the following initial checks using
the diagnostic functions. ABS-ECU illuminates the
ABS warning lamp for 3 seconds (including the initial
check) * after the ignition switch is turned ON. If any
malfunction is detected, ABS-ECU continues illuminating the ABS warning lamp and disables ABS control.
NOTE: *: The ABS warning lamp may stay on after
the ignition switch is turned ON until the startup vehicle speed reaches approximately 10 km/h. As far as
ABS-ECU memorizes any diagnosis code related to
the wheel speed sensor malfunction recorded during
the previous ignition ON status, ABS-ECU continues
illuminating the ABS warning lamp until it verifies that
the malfunction for that code is resolved (startup
check).
STARTUP CHECK
When the startup vehicle speed reaches approximately 10 km/h, ABS-ECU performs the following
checks.
1. Motor, solenoid valve check (Initial startup* only)
Turns ON the motor relay in ECU, and checks the
pump motor operation. At the same time,
ABS-ECU sequentially energizes each solenoid
valve in a very short period and checks the valve
operation.
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CONSTANT CHECK
ABS-ECU constantly checks the following items.
1. ABS-ECU
(1) Performs self-diagnosis in ECU.
(2) Checks for abnormal output voltage of G
sensor, and detects open or short circuit in the
G sensor <4WD>.
(3) Checks the output voltage for G sensor, and
determines that the G sensor is stuck when
the output voltage exceeding the specification
continues for a certain period or more <4WD>.
2. ECU power supply
Checks if ECU power supply voltage stays within
the operational range.
3. Wheel speed sensor
(1) Monitors the output voltage of the sensor
signal wiring harness and checks for abnormal
output voltage (open/short circuit).
(2) Checks for any wheels that do not send pulse
signal while the vehicle is in motion.
35B-11
FAIL-SAFE FUNCTION
If any malfunction is detected by the self-diagnostic
function, ABS-ECU illuminates the ABS warning
lamp and brake warning lamp*, and it disables ABS
and EBD control.
NOTE: *: The brake warning lamp is used as EBD
control warning lamp.
DIAGNOSTIC FUNCTION
ABS-ECU has the following functions for easier system checks. The following items can be diagnosed
using M.U.T.-III.
Diagnosis code set
Service data output
Actuator test
Freeze frame data output
NOTES
35C-1
GROUP 35C
ACTIVE STABILITY
CONTROL SYSTEM
(ASC)
CONTENTS
ACTIVE STABILITY CONTROL SYSTEM
(ASC) . . . . . . . . . . . . . . . . . . . . . . . . .
35C-2
GENERAL INFORMATION. . . . . . . . . . . . .
35C-2
CONSTRUCTION DIAGRAM . . . . . . . . . . .
35C-8
SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . .
35C-8
ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . .
35C-8
ASC-ECU . . . . . . . . . . . . . . . . . . . . . . . . . .
35C-9
35C-16
35C-24
SYSTEM OPERATION . . . . . . . . . . . . . . . .
35C-27
35C-2
35C-3
CONSTRUCTION DIAGRAM
<Standard meter>
11
14
14
13, 15
11
9
10
12
15
9
13, 15
16
4, 7, 8, 20
<4WD>
17
6
1
2
18
1
2
19 <4WD>
ACC01951AB
35C-4
Actuator
Integrated into the hydraulic unit, and outputs the signal for
the brake fluid pressure in the master cylinder to ASC-ECU.
Hydraulic unit
10
11
12
Used as the brake warning display for the brake fluid level,
and EBD control. Informs the driver of the system status by
illuminating or turning off the brake warning display
according to the signal from ASC-ECU.
13
14
15
16
Diagnosis connector
35C-5
Name of part
Engine-ECU
17
CVT-ECU
18
4WD-ECU*
19*
20
NOTE: .
*: 4WD
35C-6
SCHEMATIC DIAGRAM
Combination meter and multi
information display
ABS warning lamp and display
Brake warning lamp and display
ASC operation lamp
ASC OFF lamp
ASC warning display and lamp
Diagnosis
connector
FL suction valve
FR cut valve
FL cut valve
Engine-ECU
CVT-ECU
4WD-ECU*1
ACC/FCM-ECU*2
Steering wheel sensor
Stop lamp switch
ASC OFF switch
Engine-ECU
CVT-ECU
4WD-ECU*1
ACC/FCM-ECU*2
Parking brake
switch
ETACS-ECU
Wheel
speed
sensor
(FR)
Stop lamp
ASC OFF switch
Wheel
speed
sensor
(RR)
Wheel
speed
sensor
(FL)
Front-left wheel (FL)
Wheel
speed
sensor
(RL)
Rear-left wheel (RL)
ACC02099 AB
NOTE: .
Dashed lines indicate the CAN bus line.
*1:
4WD
*2:
35C-7
ETACSECU
CAN drive
circuit
No.11
10A
IG1
relay
OFF
Interface
circuit
CAN drive
circuit
No.14
15A
ON
Interface
circuit
No.15
10A
Steering
wheel
sensor
Stop
lamp
switch
ON
OFF
4WD-ECU
<4WD>
Diagnosis
connector
CVT-ECU
CAN
transceiver
circuit
OFF
ON
ASC OFF
switch
Engine-ECU
Fusible link
No.4
BRAKE
CPU
ABS
ASC
ASC
OFF
Rheostat
Interface
circuit
LCD
(ABS, ASC OFF,
ASC WARNING, BRAKE)
Combination meter
ASC-ECU
Motor power supply
ASC-ECU
power supply
(LH)
(RH)
(LH)
Parking
brake
ON
switch
OFF
G and yaw
rate sensor
(RH)
Solenoid valve
Front wheel speed sensor
Hydraulic unit
ACC02101 AB
35C-8
CONSTRUCTION DIAGRAM
SENSOR
M2355001100471
ACB04992AB
ASC-ECU
ACB06006AB
ACB04993AB
TCL
Brake control
Engine control
Stability
control
HSA
BA
Not operated
Enabled
Enabled
Enabled
Enabled
Enabled
Prohibited
Prohibited
Prohibited
Enabled
Enabled
ACTUATOR
M2355001200467
HYDRAULIC UNIT
The hydraulic unit incorporates the ABS control and
ASC control. The cut valve, pressure relief valve,
suction valve, suction damper, G & yaw rate sensor
and pressure sensor have been added to the unit for
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35C-9
ASC operation lamp, ASC warning display and lamp, ASC OFF lamp illumination and flashing patterns
State
ASC operation lamp ASC warning display ASC OFF lamp
and lamp
Normal
Stability control
operated
Flashing (4 Hz)
TCL operated
Flashing (4 Hz)
HSA operated
Illuminates
ASC-ECU informs
the driver that the
brake TCL does
not function.
Flashing (2 Hz)
Abnormal
Stability control
malfunction
Illuminates
Illuminates
TCL malfunction
Illuminates
Illuminates
HSA malfunction
Illuminates
Actuator not
operated
Actuator operated
Illuminates
Illuminates
Normal
M.U.T.-III
connection
NOTE: * Illuminates if the TCL function or stability control function is defective when the HSA function is
defective. (HSA control prohibited)
ASC-ECU
M2357000100526
This ECU incorporates the ABS function, EBD function, HSA function, stability control function, TCL
function, brake assist control and emergency stop
signal system.
35C-10
Large braking
force
Large braking
force
AC604152AB
Prevents spinning
caused by
rear wheel side slip
AC604154AB
35C-11
Joint control
ASC-ECU transmits data necessary for control of
ABS and TCL, performing joint control.
Control system
Control content
ABS
Even during ABS operation, ABS performance is improved from the joint
operation of the stability control.
TCL
Direction of
driving
Slipping wheel
Driving
force
AC705575AB
4WD
Slippery surface
Brake force
Direction of
driving
Slipping wheel
Driving
force
Driving
force
Brake force
Slipping wheel
Slippery surface
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AC706148 AB
35C-12
FL
ASC-ECU
CVT-ECU
HSA control
FR
Brake fluid
currently
supplied to each
wheel cylinder
is controlled.
RL
Combination meter
Parking brake switch
Master cylinder
pressure sensor
RR
: Hardwire-line
: CAN line
: Brake-line
ACB06022AB
35C-13
HSA function
control activated
Release of depressed brake pedal
The fluid pressure hold mode is kept for
approx. two seconds
Fluid pressure
hold mode
Forcible termination
mode
Depressurization is
complete
Start mode
Depressurization is
complete
AC809431AC
NOTE: .
ASC-ECU judges the inclination angle of the slope according to the G and yaw rate sensor output.
When either of the following conditions is satisfied, the mode is shifted to the forcible termination mode,
and HSA function control is terminated.
The parking brake operation is detected.
The shift lever operation to the shift or selector position other than the uphill direction driving is
detected (Forward uphill driving: shift or selector position other than "D"*, Reverse uphill driving: shift
or selector position other than "R").
The accelerator pedal and brake pedal are depressed at the same time.
The wheel speed sensor pulse is generated (When the vehicle moved)
The engine is stopped by engine stall, etc.
*:When uphill driving, if shift position is "N" position, HSA function is operated
35C-14
START MODE
ASC-ECU releases the brake wheel cylinder pressure maintained by the cut valve, depending on the
engine torque generated by depressing the accelerator pedal.
ASC-ECU immediately releases the brake wheel cylinder pressure maintained by the cut valve and terminates HSA function control.
fail-safe function
The brake assist mechanism does not work when the
ABS warning lamp illuminates.
Elapsed time
AC903511AC
35C-15
ESS FUNCTION
ESS SYSTEM CONFIGURATION
ASC-ECU
Wheel speed sensor
G and yaw rate sensor
(longitudinal G)
Vehicle speed
Vehicle deceleration
The judgment of a brake operation
ESS
operation
judging
ABS operation
ETACS-ECU
Combination meter
Turn-signal indicator
Blink control
of turn signal
lamp
CAN-C-Mid line
35C-16
CALIBRATION
After the steering wheel sensor and hydraulic unit
(integrated with ASC-ECU and G & yaw rate sensor)
have been replaced with new ones, calibration must
be performed using M.U.T.-III*.
NOTE: .
M.U.T.-III uses the ABS data list.
*: For calibration, refer to Workshop Manual.
When the system increases the fluid pressure automatically, it closes the cut valve to shut off the pressure line to the suction valve, and drives the pump
motor. For example, when the vehicle runs in the
oversteer direction while turning to the right,
ASC-ECU supplies the brake fluid from the pump to
the front left wheel to apply the braking force on it.
ASC-ECU, the engine ECU, and 4WD-ECU communicate with each other via CAN. When the accelerator pedal is depressed too far, the signal requesting
the engine output reduction is sent to the engine
ECU. Depending on the situation, 4WD control
amount limitation signal is sent to the ASC-ECU to
secure the ASC controllability.
35C-17
Hydraulic unit
Outlet valve
Inlet valve
Wheel
cylinder
(Front)
Cut valve
Suction valve
Outlet valve
Inlet valve
Suction
damper
Pressure sensor
Pump
Damping
chamber
Wheel
cylinder
(Rear) Brake fluid flow
Low pressure
accumulator
Motor
ACC00363AB
Power status
Open/Close
Cut valve
OFF
Open
Suction valve
OFF
Closed
Inlet valve
ON
Closed
Outlet valve
ON
Open
35C-18
Hydraulic unit
Outlet valve
Inlet valve
Wheel
cylinder
(Front)
Suction valve
Cut valve
Outlet valve
Inlet valve
Suction
damper
Pressure sensor
Pump
Wheel
cylinder
(Rear)
Damping
chamber
Motor
ACC00363AC
Power status
Open/Close
Cut valve
OFF
Open
Suction valve
OFF
Closed
Inlet valve
ON
Closed
Outlet valve
OFF
Closed
35C-19
Hydraulic unit
Outlet valve
Inlet valve
Cut valve
Suction valve
Outlet valve
Inlet valve
Suction
damper
Pressure sensor
Pump
Damping
chamber
Wheel
cylinder
(Rear)
Low pressure
accumulator
Motor
ACC00363AD
Power status
Open/Close
Cut valve
OFF
Open
Suction valve
OFF
Closed
Inlet valve
OFF
Open
Outlet valve
OFF
Closed
35C-20
When brake fluid pressure is increased by stability control (or increased by TCL)
Master cylinder
Hydraulic unit
Outlet valve
Inlet valve
Wheel
cylinder
(Front)
Cut valve
Suction valve
Outlet valve
Inlet valve
Suction
damper
Pressure sensor
Pump
Wheel
cylinder
(Rear)
Damping
chamber
Motor
ACC00363AE
The system closes the cut valve to block the passage from the pump outlet to the master cylinder,
and opens the suction valve, connecting the passage
from the master cylinder to the pump inlet. The brake
fluid from the master cylinder is supplied to the wheel
cylinder.
VALVE CONDITION
Item
Power status
Open/Close
Cut valve
ON
Closed
Suction valve
ON
Open
Inlet valve*
OFF
Open
Outlet valve*
OFF
Closed
35C-21
When brake fluid pressure is held by stability control, TCL or HSA (Hill Start Assist)
function
Master cylinder
Hydraulic unit
Outlet valve
Inlet valve
Wheel
cylinder
(Front)
Cut valve
Suction valve
Outlet valve
Inlet valve
Suction
damper
Pressure sensor
Pump
Wheel
cylinder
(Rear)
Damping
chamber
Motor
ACC00363AF
Power status
Open/Close
Cut valve
ON
Closed
Suction valve
OFF
Closed
OFF
Open
OFF
Closed
Inlet
valve*
Outlet valve*
NOTE: * The inlet valve and the outlet valve close or
open depending on driving conditions to control the
brake fluid pressure at each wheel.
35C-22
When brake fluid pressure is decreased by stability control (or decreased by TCL)
Master cylinder
Hydraulic unit
Outlet valve
Inlet valve
Wheel
cylinder
(Front)
Cut valve
Suction valve
Outlet valve
Inlet valve
Suction
damper
Pressure sensor
Pump
Wheel
cylinder
(Rear)
Damping
chamber
Motor
ACC00363AG
Power status
Open/Close
Cut valve
OFF
Open
Suction valve
OFF
Closed
Inlet valve*
ON
Closed
Outlet valve*
ON
Open
TCL OPERATION
ASC-ECU receives various kinds of information from
the engine-ECU, 4WD-ECU, steering wheel sensor,
G & yaw rate sensor, CVT-ECU, and wheel speed
sensor. When ASC-ECU determines that the driving
wheel is slipping, it suppresses the wheel slippage.
At this time, ASC-ECU controls the brake fluid presDownloaded from www.Manualslib.com manuals search engine
35C-23
HSA OPERATION
ASC-ECU receives various kinds of information from
the engine ECU, G & yaw rate sensor, CVT-ECU,
ETACS-ECU and wheel speed sensor. When the
vehicle has been completely stopped on a slope by
the service brake, the ASC-ECU activates the HSA.
The HSA maintains the brake wheel cylinder pres-
35C-24
CAUTION
Do not overestimate the FCM. It is never
almighty. In addition, the FCM is not designed to
avoid driver's inattentive or careless driving or
improve the poor vision due to rain or fog.
No system control and warnings are provided
if any of the conditions below is satisfied:
a. A vehicle-travelling-ahead is stationary,
extremely slow or extremely slower than
your vehicle.
b. Another vehicle cuts in abruptly.
c. The distance between your vehicle and a
vehicle-travelling-ahead is too short.
d. The FCM system is defective.
No system control and warnings MAY be provided if any of the conditions below is satisfied:
a. The object travelling ahead is a motor
bike, a bicycle, a pedestrian, an animal or
a falling object on the road, etc.
b. An extremely heavy load is stored on the
rear seat or the luggage compartment.
c. The radar is contaminated with dirt, snow
or ice.
d. The vehicle is being driven on a winding
road or near a corner.
e. In bad weather (rain, snow, fog)
f. Another vehicle interrupts your vehicle
abruptly.
g. Your vehicle is driven uphill or downhill
repeatedly.
h. The system determines that the driver has
operated the steering wheel, the accelerator pedal, the brake pedal or the shift lever
to avoid a collision.
i. Your vehicle is not being driven stably due
to unstable relationship between your
vehicle and the vehicle-travelling-ahead,
the steering operation conditions, a traffic
accident or vehicle faults.
A system control and warnings MAY be provided if any of the conditions below are satisfied:
a. There is an obstacle near a road curve.
b. The vehicle is being driven across a narrow bridge.
c. The vehicle is being driven through a low
or narrow gate.
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35C-25
CONSTRUCTION DIAGRAM
16
10
11
12
5, 15
13
17
2, 14
ACC00407
ACC00406 AB
Radar
35C-26
Name of part
Actuator
Hydraulic unit
10
11
12
Diagnosis connector
13
ACC/FCM-ECU
14
ASC-ECU
15
Combination meter
16
35C-27
Name of part
ETACS-ECU
17
SCHEMATIC DIAGRAM
ACC/FCM-ECU
(incorporating radar)
Solenoid valve
ASC-ECU
ETACS-ECU
Steering angle
Steering angular velocity
Stop lamp
drive circuit
Stop lamp
Diagnosis connector
Combination meter
ACC00415 AB
SYSTEM OPERATION
M2357000600060
Function
The FCM has the following functions:
Function
General
35C-28
Function
General
Operation
The system calculates the distance and the relative velocity between the vehicle travelling ahead and your
vehicle by using a radar. If the system determines that a straightforward collision is imminent, it will avoid or
reduce the injury or damage due to the collision by performing the controls shown in the table below:
Obstacle
: Warning
Collision is possible
Collision is imminent
: Automatic braking
Control
Forward
collision
warning
function
ACC00398AB
Collision is possible
Collision is imminent
Warning
indicator
ACC00401
Buzzer
ACC00401
ACC00401
Sounds
Sounds
Sounds
Forward collision
mitigation brake
system prefill
Forward collision
mitigation brake
assist
Assists the braking force in Assists the braking force in Assists the braking force in
accordance with the
accordance with the
accordance with the
driver's brake operation.
driver's brake operation.
driver's brake operation.
Forward collision
mitigation brake*
Weak automatic-braking
NOTE: *: If two seconds elapse after the forward collision mitigation brake stops the vehicle, it can be
deactivated automatically.
Strong automatic-braking
35C-29
ACC00407AB
The FCM ON/OFF switch is installed at the instrument panel left lower side. You can switch the FCM
(on and off) and the warning timing ("FAR" and
"NEAR") by operating this switch.
Radar adjustment
If the ACC/FCM-ECU is replaced or removed and
installed, adjust the radar by using the M.U.T.-III.
NOTE: For how to adjust the radar, refer to the
WORKSHOP MANUAL.
NOTES
36-1
GROUP 36
PARKING BRAKES
CONTENTS
GENERAL INFORMATION . . . . . . . .
36-2
PARKING BRAKES
36-2
GENERAL INFORMATION
GENERAL INFORMATION
M2360000101165
A parking brake lever is used to operate the mechanical rear-wheel acting type parking brake.
CONSTRUCTION DIAGRAM
<2WD>
ACB04927AB
37-1
GROUP 37
ELECTRIC POWER
STEERING (EPS)
CONTENTS
GENERAL INFORMATION . . . . . . . .
37-2
STEERING WHEEL . . . . . . . . . . . . . .
37-3
37-4
37-5
GENERAL INFORMATION . . . . . . . . . . . . .
37-5
MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37-7
TORQUE SENSOR . . . . . . . . . . . . . . . . . . .
37-8
37-8
OPERATION . . . . . . . . . . . . . . . . . . . . . . . .
37-9
37-2
GENERAL INFORMATION
GENERAL INFORMATION
M2370000102158
FEATURES
SPECIFICATIONS
Item
Specification
Steering wheel
Type
3-spoke type
Outside diameter mm
370
3.3
Steering angle
43.69
Rack stroke mm
144
Inner wheel
38 50'
32 20'
CONSTRUCTION DIAGRAM
Motor
ACA00055AC
37-3
STEERING WHEEL
STEERING WHEEL
M2370001001474
A
Bezel cover
Bezel cover
Section A - A
Driver's air bag
module
Inflator
Steering wheel
remote control
switch
A
Driver's air bag module
The steering wheel is designed to improve operability, safety and maintainability and has the following
features:
The 3-spoke type has been adopted. The steering wheel made of urethane or leather has been
adopted.
37-4
Motor
Torque sensor
Steering column shaft
Intermediate shaft
A
Tilt lever
Contracting mechanism
View A
One-way capsule
ACB05495AB
IMPACT-ABSORBING MECHANISM
PRIMARY COLLISION
Before collision
ACB05496AB
37-5
SECONDARY COLLISION
Before collision
Resin pin
Column
bracket
Column
pipe inner A
One-way
capsule
A Column
pipe outer
Sectional view A - A
After collision
Sectional view B - B
ACB03550 AB
SPECIFICATIONS
Item
Motor
Specification
Type
Rated voltage V
DC 12
82
Torque sensor
Type
EPS-ECU
Control type
Rated voltage V
DC 12
37-6
Motor
EPS-ECU
Torque sensor
ACB05501AB
To improve operational reliability, the dual-circuit system has been adopted for the torque sensor. If any
malfunction occurs in the electric power steering system, the fail-safe function of the EPS-ECU is activated, and the output current of the EPS-ECU
applied to the motor is turned off. At the same time,
the steering system enters manual mode, and
informs a driver of the system malfunction by illuminating the warning lamp on the combination meter.
The warning lamp illuminates when the following
malfunctions occur: open circuit in the electric power
steering system wiring harness, poor connection,
malfunctions in the EPS-ECU, motor, or sensors.
Actuator
Torque sensor
Motor
EPS-ECU
37-7
SYSTEM CONFIGURATION
Output current value
Ignition switch
Engine speed
Engine-ECU
Vehicle speed
Earth
EPS-ECU
Odometer
(distance information)
Diagnosis code allowed
to be stored
ETACS-ECU
Combination
meter
Additional Torque
AWC-ECU
Torque sensor signal (main)
Diagnosis
connector
Torque sensor
Motor current
Motor
Steering column
shaft assembly
NOTE:
ACB05502 AB
MOTOR
M2370001100122
Motor
A
Worm shaft
A
Reduction gear
Sectional view A - A
ACB05503AB
37-8
TORQUE SENSOR
M2370001600020
Torque sensor
Torque sensor characteristic chart
Output voltage (V)
Main
5
Torque sensor
Sub
2.5
Input shaft
Neutral
Torsion bar
Lower shaft
ACB05508AB
M2370000800195
CAN communication
The EPS-ECU communicates with the other ECUs
and other units through CAN communication to control the steering system.
Input signals
Sent to
Engine-ECU
4WD-ECU
Combination
meter (via the
ETACS-ECU)
ETACS-ECU
Engine speed
Vehicle speed
Additional torque
37-9
Received by
Engine-ECU
Combination meter
(via the ETACS-ECU)
Diagnosis connector
Fail-safe function
If the EPS-ECU detects any malfunction, it illuminates the EPS warning lamp, deactivates the EPS
functions, and then switches the steering system into
manual mode.
DIAGNOSIS FUNCTION
The EPS-ECU has the following functions to make
system checks easier.
Diagnosis code set
Service data output
All the above items can be diagnosed using MUT-III.
Engine speed
OPERATION
M2370000700217
IGNITION SWITCH ON
Ignition supply voltage is applied to the EPS-ECU,
and the ECU enters standby mode.
Electric power
steering-ECU
500 r/min
Engine speed
NOTE: .
*EEPROM (Electrical Erasable & Programmable
ROM): Special type of memory that can be programmed or erased electrically.
For diagnosis items, refer to Workshop Manual.
Motor
ON
OFF
Maximum limit value (82Arms)
Motor output
OFF
min 0.6 second
Determination of motor
control start
0.8 second
Temporary increase of motor
assist limit value
1. When the engine is started, the engine speed signal sent from the engine-ECU is input to the
EPS-ECU.
AC611649AJ
37-10
Torque sensor
EPS-ECU
Motor current
Motor
ACB05506AB
42-1
GROUP 42
BODY
CONTENTS
BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42A
KEYLESS OPERATION SYSTEM (KOS). . . . . . . . . . . . . . . . . . 42B
NOTES
42A-1
GROUP 42A
BODY
CONTENTS
GENERAL INFORMATION . . . . . . . .
42A-2
42A-12
42A-3
POWER WINDOW . . . . . . . . . . . . . . . . . . .
42A-16
BODY PANELLING. . . . . . . . . . . . . . . . . . .
42A-3
ELECTRIC TAILGATE . . . . . . . . . . . . . . . .
42A-17
BODY SHELL . . . . . . . . . . . . . . . . . . . . . . .
42A-4
WEATHERSTRIP . . . . . . . . . . . . . . . . . . . .
42A-32
QUIETNESS . . . . . . . . . . . . . . . . . . . . . . . .
42A-7
42A-7
MAIN BODY . . . . . . . . . . . . . . . . . . . .
HOOD . . . . . . . . . . . . . . . . . . . . . . . . .
42A-8
SUNROOF. . . . . . . . . . . . . . . . . . . . . . 42A-34
42A-9
42A-9
BODY
42A-2
GENERAL INFORMATION
GENERAL INFORMATION
M2420000102064
FEATURES
LIGHT WEIGHT, HIGH RIGIDITY,
ANTI-CORROSIVE
High-tensile steel plates and anti-corrosion steel
plates have been adopted.
The ring structure for the side structure reinforcement has been adopted.
A front floor side member has been adopted.
IMPROVEMENTS IN SAFETY
The one-touch power window (operative after
ignition switch is turned OFF) with safety mechanism has been installed.
The direct combination key cylinder and inside
lock cables for the front doors have been adopted
to improve door opening operation upon impact.
RISE (Reinforced Impact Safety Evolution) has
been adopted for the main body.
The side door beam has been adopted.
The crush box structure has been adopted to the
front end of front sidemember .
The front end side panel under the engine compartment absorbs impact energy during frontal
collision more effectively than the predecessor.
The impact-absorbing structure has been utilised
on the fender, and the cowl top to improve the
pedestrian protection capability.
The fender bracket padding structure has been
adopted.
IMPROVEMENTS IN OPERATION
PERFORMANCE
The central door locking system which can
lock/unlock all the doors and tailgate has been
adopted.
The override function which allows to open the
driver's door by pulling the driver's inside handle
when all the doors are locked has been adopted.
Electric tailgate lock release handle that requires
only the slightest operating force has been
adopted.
The electric tailgate with safety mechanism has
been installed as an option.
IMPROVEMENTS IN MARKETABILITY
AND APPEARANCE
By improving an audible clicking sound when the
door latch and striker are engaged, the door locking sound quality has been enhanced.
The high rigidity pressed door has been adopted
to improve the rigidity of the door sash bottom
section.
The wiper deicer has been added to the windshield as an option <Optional>
The privacy glasses for the rear door window
glass, quarter window glass and tailgate window
glass have been adopted as an option.
The latch cover has been installed to the hood
latch front section to deter thieves.
The sunroof with safety mechanism has been
installed as an option.
IMPROVEMENTS IN FUNCTIONALITY
The fuel filler cap holder has been installed to the
fuel lid in order to prevent the fuel cap from being
left open.
BODY
42A-3
MAIN BODY
MAIN BODY
BODY PANELLING
M2420002001554
*
*
*
*
**
*
*
**
*
**
*
*
*
*
*
*
**
*
*
*
**
*
NOTE:
*
: Anti-corrosion steel panels
: High-tensile steel panels (*: Indicates 590MPa-high-tensile steel panels.)
(**: Indicates 980MPa-ultra-high-tensile steel panels.)
*
*
ABC00060 AC
BODY
42A-4
MAIN BODY
BODY SHELL
M2420003001331
1
A
ABC00135AB
C
ABC00042AB
BODY
42A-5
MAIN BODY
1 View A
3 View B
Crush box
Front floor
sidemember
3 View C
4 Section D - D
Front floor
sidemember
2. The ring structure of the side structure reinforcement has been adopted to improve the collision
characteristics and the rigidity of the whole vehicle.
3. A front floor sidemember is located in and under
the front floor to improve frontal collision safety.
4. The padding structure of the cowl top is designed
to have a crushable structure in order to efficiently absorb energy upon impact, thus improving the pedestrian protection capability.
42A-6
BODY
MAIN BODY
ABB00850AB
The uneven thickness steel panels* (in uneven thickness integrated structure) have been adopted for the
parts shown in the figure to improve safety upon
impact and reduce weight.
BODY
42A-7
MAIN BODY
QUIETNESS
M2420004000911
2
1
ABB00855AB
Colour Colour
code
number
SILVER
A31
2M
Metallic
REDDISH BROWN
C07
2M
Metallic
DARK BLUE
D14
2P
Interferenced Pearl
GREY
U17
2M
Metallic
BLUISH SILVER
U21
Metallic
Colour name
BODY
42A-8
HOOD
Colour
Colour Colour
code
number
Colour name
WHITE
W13
3P
Pearl
WHITE
W37
2S
Solid
BLACK
X42
AC11342
2P
Interferenced Pearl
Black Mica
NOTE: .
The coating film structure indicates top coating only (2S: 2 coat solid, 2M: 2 coat metallic, 2P: 2 coat pearl,
3P: 3 coat pearl).
For painting, inner panel colours should be similar to the outer panel colours.
HOOD
M2420023000738
HOOD LATCH
Latch cover
ACB04934AB
BODY
42A-9
<Rear door>
Outside handle
Outside handle
Inside lock cable
Key cylinder
(Driver's side only)
Door check
Door latch
assembly
Door check
Door latch
assembly
Door lock
actuator
Door lock
actuator
Inside handle
Inside handle
ACB05642AB
Tailgate lock
release handle
ACB05432
ACC00210AB
BODY
42A-10
ON
Lock switch
ON
OFF
ON
OFF
t
t: 0.25 second
AC900907AB
OFF
Unlock switch
ON
OFF
ON
OFF
ON
OFF
t: 0.25 second
t
AC101496AC
Ignition switch
"LOCK (OFF)"
Unlock relay output
ON
OFF
ON
OFF
t
t: 0.25 second
AC900907AC
BODY
42A-11
Direct combination
key cylinder mechanism
Tailgate trim
Key cylinder
Cover
Door latch
ACB05450AB
ACB05669AB
TAILGATE
TAILGATE LOCK RELEASE HANDLE
From the inside of the vehicle, remove the emergency lever cover installed to the tailgate trim.
2.
Emergency lever
<Electric tailgate>
ACC00475
Emergency lever
ACB05671AB
ACC00476
ACC00501AB
BODY
42A-12
0km/h
UNLOCK
Tailgate
LOCK
Tailgate lock
release handle
switch
Unlock relay output
ON
OFF
ON
OFF
t: 0.3 second
AC302457AB
Receiver antenna
ACB05509
ETACS-ECU
Lock switch
Electric signal
Unlock switch
AC402532
Door lock actuators (lock/unlock)
Tailgate latch assembly
Door mirror assembly (unfolding/folding)
The signal causes the hazard warning lamp to flash once when the doors are locked, or flash twice when unlocked (Initial setting).
The signal causes the room lamp to extinguish when the doors are locked, or come on for 15 seconds when unlocked.
ACC00258 AB
BODY
DOOR AND TAILGATE
<Front view>
Indicator lamp
Lock switch
Unlock switch
42A-13
AC302207
<Rear view>
Three-diamond mark
AC309781
AC403982 AC
Function
Transmitter operation
System operation
Standard function
(lock/unlock)
BODY
42A-14
Function
Transmitter operation
System operation
Multi mode
function
Press the lock switch once to lock all doors The door mirrors are retracted.
(including the tailgate), and within 30
seconds press the lock switch twice
consecutively.
Press the unlock switch once to unlock all The door mirrors return to the original
doors (including the tailgate), and within
position.
30 seconds press the unlock switch twice
consecutively.
ENCRYPTED CODE
RECEIVER ANTENNA
The receiver antenna receives the signal from the
transmitter and sends the signal to the ETACS.
ETACS-ECU
ETACS-ECU compares the signal the receiver
antenna received from the transmitter with the
encrypted code registered in it, and when they coincided, operates keyless entry function (door lock,
unlock, etc.). By connecting M.U.T.-III to the diagnosis connector, encrypted codes of up to eight transmitters can be registered.
Data
code
AC508281AB
BODY
42A-15
When LOCK signal from the keyless entry transmitter is input to the ETACS-ECU, all doors (including
tailgate) are locked and the hazard warning lamp
flashes once. When UNLOCK signal is input, all
doors (including tailgate) are unlocked and the hazard warning lamp flashes twice.
LOCK
OFF
UNLOCK
ON
OFF
ON
OFF
Illuminate
Hazard
warning lamp Extinguish
AC207001AB
OFF
ON
OFF
Illuminate
Room lamp
Extinguish
b
a: 0.6 second
b: 1.2 seconds
c: 15 seconds
b
c
AC404883AB
BODY
42A-16
POWER WINDOW
M2420022000735
<Rear door>
<Front door>
Door window glass
ACB05643
Power window
lock switch
ACB04936
ACC00214AB
SAFETY MECHANISM
The power window switch has a waterproofing structure which prevents water (such as rain drops) entering from above. Should water enters, it is drained
through the hole located on the lower area of the
switch, and no water may be accumulated.
Downloaded from www.Manualslib.com manuals search engine
BODY
42A-17
ON
OFF
Ignition switch
(IG1)
Driver's or front
passenger's
door switch
ON
(Open)
OFF
(Close)
Power window
relay
ON
OFF
t: 30 seconds
ZC600258
AC607043AI
ELECTRIC TAILGATE
M2420001900078
Tailgate sensor
Tailgate lock
release handle
Lock switch
Unlock switch
ACB05433
ACC00271AB
42A-18
BODY
DOOR AND TAILGATE
BODY
42A-19
Pulse
sensor
Tailgate motor
assembly
M
Electric tailgate
main switch
Electric tailgate
switch
12
22
M
23
Latch
motor
11
Neutral switch
A/C-ECU
15
Full latch switch
OSS-ECU
17
Combination
meter
Door-ajar switch
KOS-ECU
19
CPU
CVT-ECU
ABS-ECU
or
ASC-ECU
Electric tailgate
close switch
Tailgate lock
release handle
6
3
Ignition switch
ETACS-ECU
Electric tailgate
buzzer
13
5
1
26
Tailgate sensor (RH)
24
Tailgate sensor (LH)
25
2
BODY
42A-20
Arm
No.3 gear
No.2 gear
No.1 gear
Electric tailgate
motor assembly
Close
ACB05624AB
BODY
42A-21
TAILGATE LATCH
Neutral switch
OFF area
(Engaged side)
Latch motor
Lever
Neutral switch
ON area
(Disengaged side)
AC402604
Lever
ON
ON OFF
Half latch
switch
Door-ajar
switch
AC610260
OFF
Full latch
switch
OFF
AC402603
ON
AC610751 AB
BODY
42A-22
TAILGATE SENSOR
When the electric tailgate main switch in the instrument panel is OFF, the electric tailgate cannot be
opened or closed automatically. This prevents the
electric tailgate from an unintentional operation
caused by the accidental pressing of electric tailgate
switch or electric tailgate close switch of the keyless
operation key.
NOTE: If you attempt to open or close the tailgate
automatically while the electric tailgate main switch is
off, the warning buzzer will sound four times to warn
that the electric tailgate cannot be operated.
Section A A
ACB05468
Normal state
Pressure sensor
Electric tailgate switch
ACB05029AB
AC402600
Section A A
Jammed state
Pressure sensor
ACC00272 AB
While the electric tailgate is being closed automatically, if pressure is applied to the tailgate sensors
located at the both sides of electric tailgate, the system determines that something is caught by the compression of pressure detection sensor.
BODY
42A-23
Opening and closing the electric tailgate by using the keyless operation key
Electric tailgate
position
Fully closed
Doorajar
Open
Fully open
Closed
Doorajar
Fully closed
Keyless operation ON
key (electric
tailgate switch) OFF
ON
OFF
ON
OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
ON
Warning buzzer
OFF
ON
Hazard warning
lamps
OFF
Electro-magnetic
clutch
ON
OFF
Open
Tailgate motor
assembly
OFF
Close
Disengaged
side
OFF
Latch motor
Engaged
side
ACC00015AB
BODY
42A-24
Electric tailgate
position
Open
Fully open
ON
OFF
ON
OFF
ON
OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
ON
Warning buzzer
OFF
ON
OFF
ON
Electro-magnetic clutch
OFF
OPEN
OFF
CLOSE
Disengaged side
Latch motor
OFF
Engaged side
AC402929AI
When the electric tailgate switch of the keyless operation key is pushed once while the electric tailgate is
being closed or opened, the warning buzzer will
sound once, and then the electric tailgate will operate
in the opposite direction.
BODY
42A-25
Fully closed
Doorajar
Open
Fully open
Open
Doorajar
Fully closed
ON
Electric tailgate
switch
OFF
ON
OFF
ON
OFF
ON
OFF
ON
Neutral switch
Warning buzzer
OFF
ON
OFF
Hazard warning ON
lamps
OFF
Electro-magnetic ON
clutch
OFF
OPEN
Tailgate motor
assembly
OFF
CLOSE
Disengaged side
Latch motor
OFF
Engaged side
ACC00016AB
BODY
42A-26
If the electric tailgate switch is operated If the electric tailgate switch is operated when
when the tailgate is being opened
the tailgate is being closed automatically, the
automatically, the tailgate will be closed. tailgate will be opened.
Open
Fully open
ON
OFF
ON
OFF
ON
OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
ON
Warning buzzer
OFF
ON
OFF
Electro-magnetic clutch
ON
OFF
OPEN
OFF
CLOSE
Disengaged side
Latch motor
OFF
Engaged side
AC402929AN
BODY
42A-27
Opening the electric tailgate fully by using its tailgate lock release handle
Fully closed
Doorajar
Open
Fully open
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Electro-magnetic clutch
ON
OFF
Open
OFF
Close
Latch motor
Disengaged
side
OFF
Engaged
side
ACC00020AB
NOTE: .
*1: The warning buzzer sounds only when the tailgate lock release handle is operated with all the
doors unlocked.
*2: The hazard warning lamps flash only when the
tailgate lock release handle is operated with all
the doors locked.
BODY
42A-28
If the electric tailgate switch is operated If the electric tailgate switch is operated when
when the tailgate is being opened
the tailgate is being closed automatically, the
automatically, the tailgate will be closed. tailgate will be opened.
Open
Fully open
ON
OFF
ON
OFF
ON
OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
ON
Warning buzzer
OFF
ON
OFF
Electro-magnetic clutch
ON
OFF
OPEN
OFF
CLOSE
Disengaged side
Latch motor
OFF
Engaged side
AC402929AN
BODY
42A-29
Open
Doorajar
Fully closed
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Electro-magnetic clutch
ON
OFF
Open
OFF
Close
Latch motor
Disengaged
side
OFF
Engaged
side
ACC00017AB
BODY
42A-30
If the electric tailgate switch is operated If the electric tailgate switch is operated when
when the tailgate is being opened
the tailgate is being closed automatically, the
automatically, the tailgate will be closed. tailgate will be opened.
Open
Fully open
ON
OFF
ON
OFF
ON
OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
ON
Warning buzzer
OFF
ON
OFF
Electro-magnetic clutch
ON
OFF
OPEN
OFF
CLOSE
Disengaged side
Latch motor
OFF
Engaged side
AC402929AJ
BODY
DOOR AND TAILGATE
42A-31
SAFETY MECHANISM
If the tailgate bumps against something If something is jammed when the tailgate is
when it is being opened automatically, being closed automatically, it will be opened.
it will be closed.
Fully closed or
Electric tailgate position
Open
Fully open
partially open
ON
OFF
ON
OFF
ON
OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
ON
Warning buzzer
OFF
Hazard warning lamps
ON
OFF
Electro-magnetic clutch
ON
OFF
Open
OFF
Close
Disengaged side
Latch motor
OFF
Engaged side
AC402929AK
If a person or luggage is caught while the electric tailgate is being closed automatically, or your finger is
caught at one of the tailgate sensors located at both
sides of electric tailgate, the warning buzzer will
sound once and then the tailgate will operate to the
opposite direction.
NOTE: When the safety mechanism is activated consecutively for twice, the operation is changed to the
manual operation. If the operation is changed to the
manual operation, fully opening or closing the electric tailgate once enables the automatic operation.
NOTE: The mechanism, which prevents electric tailgate from lowering, may also operate if the tailgate
gas spring is too deteriorated to support the tailgate.
BODY
42A-32
Electric tailgate
position
DoorOpen ajar
Fully closed
ON
Half latch switch
OFF
ON
AC402931AB
WEATHERSTRIP
M2420020000513
A
A
A
A
B
B
B
B
ACB04501
Section A A
Section B B
Door opening
weatherstrip
ACB05720
Door opening
weatherstrip
ACB05719
ACB06034 AB
BODY
42A-33
WINDOW GLASS
WINDOW GLASS
M2420015001640
1
6
3
4
ACB05026 AB
Number Name
Type
Thickness
(mm)
Colour
Visible ray
transmissivity
rate (%)
Windshield
Laminated glass
4.76
Green
79
4.0
Green
80
BODY
42A-34
SUNROOF
Number Name
Type
Thickness
(mm)
Colour
Visible ray
transmissivity
rate (%)
Tempered glass
3.1
Green
82
25
Green
82
25
Green
82
25
Dark grey
20
3.5
SUNROOF
M2420016000877
Drain pipe
Drain pipe
Sunshade
Drain pipe
ACB05472AB
BODY
42A-35
SUNROOF
Close/down switch
Tilt-up switch
AC505240
Sunroof switch
AC505239
Open switch
AC506511AB
The electric sliding glass sunroof with tilt-up mechanism has been adopted as an option. This sunroof
has the following characteristics:
A lightweight sunroofs has been adopted.
The sunroof tilts up for approximately 30 mm to
improve ventilation performance.
The integrated switch allows for all slide opening/closing, tilt up/down, and stop operations. All
operations are available at one touch.
If external force is applied during slide closing or
tilt down operations that obstructs operations, the
sunroof lid glass will move in the reverse direction.
Drive gear
ACB05550AB
BODY
42A-36
SUNROOF
SUNROOF-ECU
ETACS-ECU
6
7
Ignition
switch
Driver
circuit
3
Tilt-up switch
Open switch
Close/Tilt-down
switch
Motor
Sunroof-ECU
Sensor
10
Sunroof switch
EEPROM
1
2
1 2 3 4 5
6 7 8 9 10
BODY
LOOSE PANELS
42A-37
LOOSE PANELS
M2420000200418
ACC00273AB
The front end side panel under the engine compartment absorbs impact energy during frontal collision
more effectively than the predecessor. In addition, an
impact-absorbing bumper minimises the risk of injury
to pedestrians, in particular to legs and head.
BODY
42A-38
CUSTOMISATION FUNCTION
CUSTOMISATION FUNCTION
M2420002500891
By operating the M.U.T.-III ETACS system, the following functions can be customised. The programmed information is held even when the battery
is disconnected.
Adjustment
Adjustment item
Adjusting content
item (M.U.T.-III
(M.U.T.-III display)
display)
Hazard answer
back
Lock:1, Unlock:2
Lock:1, Unlock:0
Lock:0, Unlock:2
Lock:2, Unlock:1
Lock:2, Unlock:0
Lock:0, Unlock:1
Lock:0, Unlock:0
No function
Not Auto
No synchronised operation
Open/Close by IG
OPN/CLS Keyless
Auto door
unlock
Disable
Always (P pos)
Always(Lock pos)
Door unlock
mode
Deadlock
Button
Operation
Adjustment of the
number of keyless
hazard warning
lamp answer back
flashes
Adjusting content
Adjustment of the
auto door unlock
function
Adjustment of
All Doors Unlock
power door locks
with selective
unlocking <Vehicles Dr Door Unlock
without dead lock
system>
Adjustment of the
Twice
dead lock system
setting procedure
<vehicles with dead Once
lock system>
BODY
CUSTOMISATION FUNCTION
Adjustment
item (M.U.T.-III
display)
Adjustment item
Multi mode
Adjusting content
(M.U.T.-III display)
Adjusting content
30 sec.
60 sec.
60 seconds
120 sec.
120 seconds
180 sec.
180 seconds
42A-39
No function
Door mirror fold/unfold operation only
(initial condition)
NOTES
42B-1
GROUP 42B
KEYLESS
OPERATION
SYSTEM (KOS)
CONTENTS
GENERAL INFORMATION . . . . . . . .
SYSTEM OPERATION. . . . . . . . . . . .
42B-2
42B-8
42B-8
42B-14
42B-18
42B-23
WARNINGS/ALARMS
<High contrast meter> . . . . . . . . . . . . . . . . .
42B-27
42B-2
GENERAL INFORMATION
GENERAL INFORMATION
M2421000100630
The keyless operation key incorporates an emergency key to lock/unlock the front doors in case
the battery in the keyless operation key is discharged or the keyless operation system is not
working normally.
NOTE: If the immobilizer related system failure
occurs, the engine may not start.
The driver can customise KOS; enabling/disabling all the system functions, enabling the door
locking/unlocking function only, or enabling the
engine starting function only (Refer to P.42B-31).
Engine start function: The system has been
changed to the engine start system that supports
OSS (one-touch start system).
NOTE: OSS (one-touch start system): System that
has the electrically actuated steering lock, and
that allows the engine to be started and the vehicle power to be switched via the operation of
engine switch.
Engine starting method when keyless operation
key battery is discharged: A change has been
made to the control that does not use the emergency key and performs the control with the discharged keyless operation key inserted in the key
slot.
42B-3
GENERAL INFORMATION
CONSTRUCTION DIAGRAM
Engine switch
ACB05528
Combination meter
Brake pedal
(Stop lamp switch)
KOS-ECU
OSS-ECU
Lock/Unlock switch
(Passenger's side)
Key slot
Engine-ECU
Exterior transmitter
antenna assembly
(Passenger's side)
Interior transmitter
antenna assembly
(Rear)
Tailgate lock
release handle
ETACS-ECU
Electric
steering lock
Lock/Unlock switch
(Driver's side)
Exterior transmitter
antenna assembly
(Tailgate)
Exterior transmitter
antenna assembly
(Driver's side)
Interior transmitter
antenna assembly
(Front)
Selector lever assembly
(P range detection switch)
ACB05578
Outer buzzer
Lock switch
Lock/Unlock switch
Tailgate
lock release handle
ACB05671
ACC00329AB
42B-4
GENERAL INFORMATION
Combination meter
<Standard meter>
Keyless operation
Immobilizer/electric
steering lock warning lamp system indicator
KEYLESS OPERATION
SYSTEM SERVICE
REQUIRED
ACB05440
ACB05441
ACC00331 AB
Indicator lamp
Lock switch
Unlock switch
Emergency key
Electric tailgate switch
<Vehicles with electric tailgate>
AC703227
ACB05931AB
Functional description
KOS-ECU
42B-5
Parts name
Functional description
Lock/Unlock switch
Locks/unlocks all the doors and tailgate when the driver carrying
the keyless operation key presses the lock/unlock switch on the
front door outside handle.
Drivers side
Passengers
side
Unlocks all the doors and the tailgate when a driver carrying the
keyless operation key presses the tailgate lock release handle.
Locks all the doors and tailgate when the driver carrying the
keyless operation key presses the lock switch on the tailgate lock
release handle.
Exterior transmitter
antenna assembly
Drivers side
Passengers
side
Tailgate
Interior transmitter
antenna assembly
Front
Rear
Converts the data output from KOS-ECU via wire into a signal, and
sends it to the keyless operation key (For more information on the
transmission/reception area, refer to the door entry function valid
area P.42B-8).
Converts the data output from KOS-ECU via wire into a signal, and
sends it to the keyless operation key (For more information on the
transmission/reception area, refer to the one-touch start system
valid area P.42B-18).
Outer buzzer
Key slot
Converts the data output from KOS-ECU via wire into a signal,
sends it to the keyless operation key, and then sends the reply
data signal from keyless operation key to KOS-ECU.
42B-6
Parts name
Functional description
OSS-ECU
Engine switch
ETACS-ECU
Engine-ECU
42B-7
System configuration
Keyless operation key
(Lock/Unlock/Electric
tailgate <Vehicles with
electric tailgate>)
Frequency
signal
Frequency
signal
Interior transmitter
antenna assembly
(Front/Rear)
Frequency
signal
Exterior transmitter
antenna
(Driver's side/
Passenger's side/
Tailgate)
Outer buzzer
Receiver
antenna
Key slot
KOS-ECU
CAN-C-Mid
communication
Lock/Unlock switch
(Driver's side/
Passenger's side)
Tailgate lock switch
Tailgate lock release
handle
ETACS-ECU
CAN-C
communication
Engine-ECU
Engine switch
(ON signal)
Engine switch
(LED indicator)
OSS-ECU
Selector lever assembly
(P range detection switch)
Brake pedal
(Stop lamp switch)
Combination meter
ACB05960 AB
42B-8
SYSTEM OPERATION
SYSTEM OPERATION
DOOR ENTRY FUNCTION
M2421009100411
A
Lock/unlock switch
Tailgate lock
release handle
AC505249
AC506192
ACB04499
View A
Lock switch
Licence plate lamp
AC505247
AC904907
ACB05952 AB
42B-9
42B-10
SYSTEM OPERATION
d
e
f
g
g
h
j
k
l
m
n
CAN
Communication
No communication
42B-11
42B-12
SYSTEM OPERATION
Outside transmission
Transmission
antenna assembly
No transmission
opposite side
Inside transmission
antenna assembly
Transmission
No transmission
Response
Keyless operation key
1 to 4 response
No response
c
a
e
f
g
i
j
k
l
m
n
o
p
q
CAN
Communication
No communication
ANSWERBACK FUNCTIONS
When KOS-ECU sends a signal to ETACS-ECU,
ETACS-ECU outputs the lock/unlock signal and activates the hazard warning lamp to notify the driver the
doors are locked/unlocked.
ETACS-ECU
42B-13
42B-14
SYSTEM OPERATION
KOS-ECU
(incorporating receiver
and antenna)
ACB05509
ETACS-ECU
Electric signal
Unlock switch
Door lock actuators (lock/unlock)
Tailgate latch assembly
AC608093
Door mirror assembly (unfolding/folding)
Electric tailgate control unit <Vehicles with electric tailgate>
The signal causes the hazard warning lamp to flash once when the doors are locked, or flash twice when unlocked (Initial setting).
The signal causes the room lamp to extinguish when the doors are locked, or come on for 15 seconds when unlocked.
ACC00257 AB
NOTE: The answerback function can be enabled/disabled using a customisation function (Refer to
P.42B-31).
Using the lock/unlock switches, all doors (including tailgate) can be locked or unlocked, door mirrors can be retracted or opened <Vehicles with
electric-folding door mirrors>.
NOTE: Using the customisation function, a change
for multi-mode function (door mirrors) can be set.
(Refer to P.42B-31.)
Keyless entry timer lock
NOTE: Timer of the keyless entry timer lock can be
enabled/disabled using a customisation function
(Refer to P.42B-31).
Indicator lamp
Electric tailgate switch
<Vehicles with electric tailgate>
AC608093
Emergency key
<Rear view>
Emergency key
Three-diamond mark
AC608094
<Emergency key>
AC610747
ACB05934 AB
42B-15
The two switches <vehicles without electric tailgate> and three switches <vehicles with electric
tailgate> have been adopted for keyless operation key, and the specific encrypted code is transmitted as radio wave signal.
A shining three-diamond mark on the back of the
keyless operation key gives it a classy look.
Matt-plating is adopted for switches to improve
appearance.
An indicator lamp, which illuminates when signals
are received, is added on the keyless operation
key. This indicator lamp informs you of the signal
transmission status and warns you of flat battery.
The switch operation of the keyless operation key
allows the system to operate as follows:
42B-16
Function
SYSTEM OPERATION
System operation
All doors (including the tailgate) are
locked.
NOTE: If the retracting function of the
electric folding mirrors is added using a
customisation function, it can be retracted
in synchronisation with a lock operation.
Multi mode
function <Vehicles
with
electric-folding
door mirrors>
Press the lock switch once to lock all doors The door mirrors are retracted.
(including the tailgate), and within 30
seconds press the lock switch twice
consecutively.
Press the unlock switch once to unlock all The door mirrors return from the retracted
doors (including the tailgate), and within
position.
30 seconds press the unlock switch twice
consecutively.
ENCRYPTED CODE
42B-17
SYSTEM OPERATION
Keyless entry
transmitter
switch
LOCK
OFF
UNLOCK
Data
code
ON
OFF
ON
OFF
AC508281AB
RECEIVER
The receiver is incorporated into the KOS-ECU
together with the receiving antenna. The receiver
compares the signal which the antenna received
from the keyless operation key with the registered
encrypted code and the stored code of the receiver,
and when they coincided, outputs a signal from the
KOS-ECU. By connecting M.U.T.-III to the diagnosis
connector, up to four encrypted codes of keyless
operation keys can be registered.
Illuminate
Hazard
warning lamp Extinguish
AC207001AB
The hazard answerback function that allows checking the lock/unlock state of the door easily even in
the daytime is installed. When the LOCK signal from
the keyless operation key is input to ETACS-ECU, all
doors (including tailgate) are locked and the hazard
warning lamp flashes once. When UNLOCK signal is
input, all doors (including tailgate) are unlocked and
the hazard warning lamp flashes twice. Using a customisation function, the hazard answerback can be
enabled/disabled (Refer to P.42B-31).
a
OFF
ON
a
OFF
ON
ON
OFF
Illuminate
Hazard
warning lamp
Extinguish
Illuminate
Room lamp
Extinguish
a: 0.25 second d: 3 seconds
b: 0.72 second e: 15 seconds
c: 2 seconds
d
e
AC612545AB
42B-18
42B-19
SYSTEM OPERATION
Key slot
KOS-ECU
Receiver antenna
Interior/Exterior
transmitter antenna
assembly
Frequency
signal
Frequency
signal
CAN-C-Mid
Permission
signal for
actuator
activation
CAN-C-Mid
Combination meter
Electric
steering lock
Back-up
power supply
for KOS-ECU
Power supply
LIN
for electric
(Local) steering lock unit
activation
OSS-ECU
CAN-C-Mid
Engine switch
ETACS-ECU
CAN-C
Engine-ECU
(ACC Output)
Brake pedal
(Stop lamp switch)
(IG1 Output)
IG1 relay
(Starter Output)
Selector lever assembly
(P range detection switch)
Starter relay
drive circuit
ACB05954AB
42B-20
SYSTEM OPERATION
Interior transmitter antenna assembly (Front) Interior transmitter antenna assembly (Rear)
ACB05584 AB
NOTE:
Centre panel box
Key slot
Keyless operation key
ACB05527AB
<3>
or
Key slot
KOS-ECU
Keyless
operation
key
<4>
<2>
OSS-ECU
Engine switch
<8>
<5>
ETACS-ECU
Selector lever
assembly
AC905170AD
42B-21
Under the power OFF status, operate the engine switch without depressing the brake pedal.
<2>
By the operation of engine switch, OSS-ECU sends KOS-ECU the certification request via CAN,
and at the same time, supplies the electric steering lock unit power to the electric steering lock.
<3>
In accordance with the certification request from OSS-ECU, KOS-ECU performs the certification
communication with the keyless operation key.
<4>
KOS-ECU sends the key certification result to OSS-ECU via CAN. OSS-ECU compares its
certification result with the KOS-ECU certification result, and goes to <5> when the results agree
with each other.
<5>
OSS-ECU performs the certification communication with the electric steering lock via LIN (local
LIN). The electric steering lock compares the certification result with that of OSS-ECU, and
unlocks the steering lock when the results agree with each other.
<6>
After the certification communication with the electric steering lock, OSS-ECU sends the ACC
output to ETACS-ECU. Then, ETACS-ECU drives the internal ACC relay to turn the power to
ACC.
<7>
With the power supply set to ACC, when the engine switch is operated again without depressing
the brake pedal <CVT vehicle>, OSS-ECU sends the IG1 output. Then, the current is supplied to
the IG1 relay in ETACS-ECU, thus driving the IG1 relay and turning the power ON. (At this time,
OSS-ECU also communicates with engine-ECU to certify the engine start.)
<8>
With the power supply set to ON, when the engine switch is operated again without depressing
the brake pedal, the power of the CVT vehicle is turned OFF when the selector lever is in the P
position, or the power is turned to ACC when in other than the P position. When the vehicle
speed information, which is received via CAN, cannot be received or when the vehicle speed is 3
km/h or more, any standard engine switch operations will not be accepted. However, the power
can be turned to ACC by the emergency stop operation*.
NOTE: *: The emergency stop operation refers to the operation to press and hold the engine
switch for 3 seconds or longer, or to repeatedly press the engine switch 3 times or more within 1
second. After the emergency stop operation, OSS-ECU will not accept the engine switch
operation for 2 seconds.
<2> <4>
KOS-ECU
OSS-ECU
<3>
<1> <5>
AC905172 AC
<1>
KOS-ECU outputs the actuator driving permission signal to the electric steering lock.
42B-22
SYSTEM OPERATION
By the operation of engine switch, OSS-ECU sends KOS-ECU the certification request via CAN,
and at the same time, supplies the electric steering lock unit power to the electric steering lock.
Matching of certification results with KOS-ECU (Refer to Step <1> to <4> of power supply
changeover control.)
<3>
OSS-ECU performs the certification communication with the electric steering lock via LIN (local
LIN). The electric steering lock compares the certification result with that of OSS-ECU, and
unlocks the electric steering lock by driving the internal actuator when the results agree with each
other.
<4>
After the electric steering lock is unlocked, OSS-ECU stops the supplying of electric steering lock
unit power to the electric steering lock. (Subsequently, OSS-ECU sends the ACC output to
ETACS-ECU. Then, ETACS-ECU drives the internal ACC relay to turn the power to ACC.)
<5>
After the engine is started, KOS-ECU stops the actuator driving permission signal for the electric
steering lock.
<2> <3>
KOS-ECU
OSS-ECU
<2>
<1>
<2>
ETACS-ECU
AC905174AB
<1>
KOS-ECU supplies the actuator driving power to the electric steering lock.
<2>
With the power supply set to OFF, OSS-ECU receives the door status change (excluding tailgate)
from ETACS-ECU via CAN. Using the door status change from "Open to Close to Open" as a
trigger*, OSS-ECU supplies the electric steering lock unit power to the electric steering lock, and
then performs the certification communication via LIN (local LIN). The electric steering lock
compares the certification result with that of OSS-ECU, and locks the steering lock by driving the
internal actuator when the results agree with each other.
NOTE: *: The trigger also includes the operation of lock/unlock button on keyless operation key
as well as the door locking/unlocking by the operation of keyless operation switch.
<3>
After the electric steering lock is locked, OSS-ECU stops the supplying of electric steering lock
unit power to the electric steering lock.
42B-23
SYSTEM OPERATION
<2>
OSS-ECU
<1>
Engine switch
<2> <4>
<3>
ETACS-ECU
Engine-ECU
<3>
<1>
Brake pedal
AC905173AD
With the power supply set to OFF, operate the engine switch while depressing the brake pedal.
Matching of certification results with KOS-ECU and electric steering lock (Refer to Step <2> to
<5> of power supply changeover control.)
<2>
At the same time with the transmission of certification request to engine-ECU via CAN, OSS-ECU
also sends the starter output to engine-ECU.
<3>
Engine-ECU supplies current to the starter relay to perform cranking. Also, engine-ECU
compares its own certification result with the OSS-ECU certification result, and starts the engine
when the results agree with each other. (If the certification results do not agree with each other,
engine-ECU stops the supplying of current to the starter relay and injector. Also, OSS-ECU stops
the starter output.)
<4>
After the engine start is complete, OSS-ECU stops the starter output.
Keyless
operation key
battery low
voltage
warning
AC809615
42B-24
Item
Keyless
operation key
take out
warning
Door lock
does not
operate
(keyless
operation key
is located
inside the
vehicle).
Door lock
does not
operate (door
open).
SYSTEM OPERATION
Indicator
AC809615
AC809615
AC809615
State
The warning
indicator flashes
for 5 minutes.
Outer buzzer
sounds for 5.69
seconds in
pattern 2.
The lock/unlock
switch on the front
door outside handle
(driver's side, front
passenger's side) or
the tailgate lock
release handle
(tailgate open switch,
tailgate lock switch)
are pressed when the
keyless operation key
is still located inside
the car.
Warning
indicator flashes
for 5 seconds.
Outer buzzer
sounds for 2.96
seconds in
pattern 1.
The lock/unlock
switch on the front
door outside handle
(driver's side, front
passenger's side) or
the tailgate lock
release handle
(tailgate open switch,
tailgate lock switch)
are pressed when the
door is ajar.
Warning
indicator flashes
for 5 seconds.
Outer buzzer
sounds for 2.96
seconds in
pattern 1.
Item
Indicator
State
System error
AC809615
42B-25
Engine switch is
The warning
pressed when an
indicator illuminates
error has been
for 5 minutes.
detected in EEPROM
of KOS-ECU.
Engine switch is
pressed when a
transmission antenna
has an open circuit or
short to power supply.
Open circuit or short
to earth is detected in
the key slot.
An error is detected,
and the power supply
mode is other than
OFF.
No keyless
operation key
detected
inside the car
AC809615
Key reminder
AC809615
Engine switch
reminder
AC809615
The warning
indicator flashes
for 1 minute.
Outer buzzer
sounds for 2.96
seconds in
pattern 1.
The lock/unlock
switch on the front
door outside handle
(driver's side, front
passenger's side) or
the tailgate lock
release handle
(tailgate open switch,
tailgate lock switch)
are pressed when the
power supply mode is
other than OFF.
Warning
indicator flashes
for 5 seconds.
Outer buzzer
sounds for 2.96
seconds in
pattern 1.
42B-26
SYSTEM OPERATION
T7
T3
T3
T1
T4
T3
T4
T3
T4
T1
T2
T1 : 0.08 0.01 second
T2 : 2.96 seconds
T5
T6
T5
T6
T5
T6
T5
T3 : 1.01 seconds
T4 : 0.55 second
T5 : 0.17 0.01 second
T6 : 0.11 0.01 second
T7 : 5.69 seconds
AC501053AE
AC904253
Steering turn
indication
AC904253
Warning operation
42B-27
SYSTEM OPERATION
Item
Indicator
Electrical steering
lock malfunction
Factor
Warning operation
Buzzer sounds.
Buzzer sounds.
AC809615
Power supply
system error
AC809615
Power OFF
indication
Keyless
operation
key battery
low voltage
warning
Keyless
operation
key take out
warning
KEY
BATTERY
LOW
AC809614
AC809615
Warning cancellation
condition (when any
of the condition met)
The keyless
Warning
operation key with indicator display
low battery voltage for 30 seconds.
is detected when
the engine switch
is pressed.
The warning
indicator
display for 5
minutes.
Outer buzzer
sounds for
5.69 seconds
in pattern 2.
KEY NOT
The keyless
DETECTED operation key is
carried out of the
vehicle when the
power supply
mode is in other
than OFF, and the
door is closed.
Warning
operation
42B-28
Item
Door lock
does not
operate
(keyless
operation
key is
located
inside the
vehicle).
Door lock
does not
operate
(door open).
SYSTEM OPERATION
Display content
AC809615
State
Warning
operation
Warning cancellation
condition (when any
of the condition met)
Warning
indicator
display for 5
seconds.
Outer buzzer
sounds for
2.96 seconds
in pattern 1.
Lock/unlock switch
of the front door
outside handle is
pressed again.
5 seconds have
passed after the
warning output
started.
CHECK
DOORS
The lock/unlock
switch on the front
door outside
handle is pressed
when the door is
ajar.
Warning
indicator
display for 5
seconds.
Outer buzzer
sounds for
2.96 seconds
in pattern 1.
KEYLESS
OPERATIO
N SYSTEM
SERVICE
REQUIRED
Engine switch is
pressed when an
error has been
detected in
EEPROM of
KOS-ECU.
The warning
indicator display
for 5 minutes.
5 minutes have
passed after the
engine switch is
pressed, also the
power supply mode is
OFF.
No keyless
The warning
operation key is
indicator display
detected inside the for 5 seconds.
car when the
engine switch is
pressed.
AC809615
System
error
AC809615
Engine switch is
pressed when a
transmission
antenna has an
open circuit or
short to power
supply.
Open circuit or
short to earth is
detected in the key
slot.
An error is
detected, and the
power supply
mode is other than
OFF.
No keyless
operation
key detected
inside the
car
AC904250
KEY NOT
DETECTED
INSERT
KEY INTO
KEY SLOT
42B-29
SYSTEM OPERATION
Item
Display content
Key
reminder
State
Warning
operation
Warning cancellation
condition (when any
of the condition met)
REMOVE
KEY FROM
KEY SLOT
The warning
indicator
display for 1
minute.
Outer buzzer
sounds for
2.96 seconds
in pattern 1.
Key is removed
from the key slot.
1 minutes have
passed after the
warning output
started.
The lock/unlock
switch on the front
door outside
handle (driver's
side, front
passenger's side)
or the tailgate lock
release handle
(tailgate open
switch, tailgate
lock switch) are
pressed when the
power supply
mode is other than
OFF.
Warning
indicator
display for 5
seconds.
Outer buzzer
sounds for
2.96 seconds
in pattern 1.
5 minutes have
passed after the
engine switch is
pressed, also the
power supply mode is
OFF.
AC904251
Engine
switch
reminder
AC904252
T7
T3
T3
T1
T4
T3
T4
T3
T4
T1
T2
T1 : 0.08 0.01 seconds
T2 : 2.96 seconds
T5
T6
T5
T6
T5
T6
T5
T3 : 1.01 seconds
T4 : 0.55 seconds
T5 : 0.17 0.01 seconds
T6 : 0.11 0.01 seconds
T7 : 5.69 seconds
AC501053AC
42B-30
Item
SYSTEM OPERATION
Display contents
Immobilizer error
Factor
IMMOBILIZER SYSTEM
SERVICE REQUIRED
AC904253
Steering turn
indication
Electrical steering
lock malfunction
STEERING LOCK
SERVICE REQUIRED
SHIFT TO P POSITION
STEERING WHEEL
UNLOCKED
ELECTRICAL SYSTEM
SERVICE REQUIRED
AC904255
Shift P indication
AC904256
AC904257
Power supply
system error
AC904260
42B-31
CUSTOMISATION FUNCTION
Item
Display contents
Engine starting
method
Factor
PRESS BRAKE PEDAL
TO START ENGINE
AC904258
Power OFF
indication
AC904252
CUSTOMISATION FUNCTION
M2421000300559
By operating the M.U.T.-III ETACS system, the following functions can be customised. The programmed information is held even when the battery
is disconnected.
Adjustment
Adjustment item
Adjusting content
item (M.U.T.-III
(M.U.T.-III display)
display)
Hazard answer
back
Adjustment of the
number of keyless
hazard warning
lamp answer back
flashes
Adjusting content
Lock:1, Unlock:2
Lock:1, Unlock:0
Lock:0, Unlock:2
Lock:2, Unlock:1
Lock:2, Unlock:0
Lock:0, Unlock:1
Lock:0, Unlock:0
No function
Not Auto
No synchronised operation
Open/Close by IG
OPN/CLS Keyless
Auto door
unlock
Disable
Always (P pos)
Always(Lock pos)
Adjustment of the
auto door unlock
function
42B-32
CUSTOMISATION FUNCTION
Adjustment
item (M.U.T.-III
display)
Adjustment item
Door unlock
mode
Adjustment of
All Doors Unlock
power door locks
with selective
unlocking <Vehicles Dr Door Unlock
without dead lock
system>
Adjustment of the
Twice
dead lock system
setting procedure
<vehicles with dead Once
lock system>
Deadlock
Button
Operation
Multi mode
Adjusting content
(M.U.T.-III display)
Adjusting content
30 sec.
60 sec.
60 seconds
120 sec.
120 seconds
180 sec.
180 seconds
No function
Door mirror fold/unfold operation only
(initial condition)
Enable
No function
Disable
KOS feature
Both enable
Both disable
0 sec.
0 second
3 sec.
5 sec.
5 seconds
Volume 1
Volume 2
Volume 3
KOS unlock
disable time
Outer buzzer
volume
KOS function
adjustment
<Vehicles with
KOS>
51-1
GROUP 51
EXTERIOR
CONTENTS
GENERAL INFORMATION . . . . . . . .
BUMPER . . . . . . . . . . . . . . . . . . . . . .
AERO PARTS . . . . . . . . . . . . . . . . . .
GARNISHES . . . . . . . . . . . . . . . . . . .
WIPER AND WASHER . . . . . . . . . . .
51-2
51-7
51-14
51-16
51-17
OUTSIDE MIRROR . . . . . . . . . . . . . . .
51-17
CUSTOMISATION FUNCTION. . . . . .
51-20
51-3
51-5
51-6
51-7
EXTERIOR
51-2
GENERAL INFORMATION
GENERAL INFORMATION
M2510000103171
FEATURES
BETTER APPEARANCE
1. Newly designed front bumper and radiator grille
2. The windshield washer nozzles are located at the
rear end under the hood.
6
2,13,14,15
8,9,10
1
11
7,16
3
5
12
17
5
ACB05806 AD
EXTERIOR
51-3
BUMPER
BUMPER
M2510001300566
FRONT BUMPER
CONSTRUCTION DIAGRAM
Front bumper
reinforcement
Front bumper
side bracket
Splash shield
front
Bulge
ACC00353AB
Impact-absorbing structure
The front bumper reinforcement has been installed
behind the front bumper assembly and
energy-absorbing material has been adopted to
reduce a risk of injury to pedestrian's legs upon a
collision.
With the front bumper reinforcement remaining
on the body, the front bumper can be removed as
a unit.
EXTERIOR
51-4
BUMPER
REAR BUMPER
CONSTRUCTION DIAGRAM
EXTERIOR
AERO PARTS
51-5
AERO PARTS
M2510003001348
CONSTRUCTION DIAGRAM
Roof drip moulding
Door mirror
Overfender
shape
ACC00450AB
51-6
EXTERIOR
GARNISHES
GARNISHES
M2510008300675
CONSTRUCTION DIAGRAM
Tailgate garnish
ACB05464AB
EXTERIOR
51-7
CONSTRUCTION DIAGRAM
Windshield wiper
blade
Windshield wiper
arm
Windshield
washer nozzle
Wiper link
assembly
Windshield
wiper motor
ACC01033 AB
EXTERIOR
51-8
Intermittent
time T1
(seconds)
0
SLOW
FAST
Intermittent
time T1
(seconds)
Windshield ON
wiper autostop signal
OFF
ON
Windshield
wiper relay
T1
T1
AC101493AH
100
T1
Windshield mist
wiper switch
Windshield wiper
auto-stop signal
ON
OFF
ON
OFF
Windshield wiper
relay
Windshield wiper
speed switching
relay
ON
OFF
ON (HIGH)
OFF (LOW)
AC207004AH
EXTERIOR
51-9
When the windshield wiper mist switch on the column switch is turned ON while the ignition switch is
in ACC or ON position, the column switch turns the
windshield wiper relay ON. At the same time, the
wiper speed switching relay turns ON (HI). When the
windshield mist wiper switch is ON, the windshield
wiper operates at high speed.
Windshield low-speed
wiper switch
Windshield high-speed
wiper switch
Windshield wiper
relay
ON
OFF
ON
OFF
ON
OFF
ON
OFF
(HI) ON
(LO) OFF
Low speed operations
AC506610AF
EXTERIOR
51-10
Windshield wiper linked with washer function <Initial condition: with function>
Windshield washer switch
ON
OFF
ON
OFF
Windshield wiper
auto stop signal
Windshield wiper relay
ON
OFF
ON
OFF
T
Windshield wiper
switch in off position
AC802704 AE
Wiper switch
OFF position
0 second
1 second
3 seconds
1 second
1 second
3 seconds
1 second
0 second
1 second
3 seconds
3 seconds
INT position
AUTO position
EXTERIOR
51-11
NOTE: .
Using the customise function, the washer linked
windshield wiper function can be invalidated
(Refer to P.51-20).
Using the customise function, when the washer
linked windshield wiper function is invalidated,
only the washer operates. It is useful to melt ice
from the frozen windshield.
Vehicle speed
130km/h or more
Vehicle speed
130km/h or more
OFF
Intermittent washer
and wiping
1-second washer
INT
Intermittent washer
and wiping
1-second washer
AUTO
Intermittent washer
and wiping
LO
Intermittent washer
and wiping
0.5-second washer
Intermittent washer
and wiping
0.5-second washer
HI or MIST
1-second washer
1-second washer
1-second washer
1-second washer
NOTE: .
The comfort washer function can be enable by
the customise function.(Refer to P.51-20.)
When the windshield wiper switch is operated
while the comfort washer function is activated,
the comfort washer function will be suspended.
ON
OFF
t
ON
OFF
ON
OFF
ON
OFF
T1
AC802531AC
lows:
EXTERIOR
51-12
NOTE: .
If the windshield washer switch is turned ON for
less than 0.35 second when the windshield
washer is injecting washer fluid for 0.5 seconds
and when the windshield washer is injecting
washer fluid intermittently 4 to 6 times, the intermittent washer and wiping will stop.
If the windshield washer switch is turned ON for
less than 0.35 second when the windshield wipers are operating for 3 seconds, the windshield
washer operates intermittently 4 to 6 times again.
ON
OFF
t
ON
OFF
ON
OFF
T1
0.5-second washer
Windshield washer
switch
1-second washer
Windshield
washer switch
ON
ON
OFF
t
Windshield
washer relay
ON
OFF
OFF
t
Windshield washer
relay
AC802442 AC
ON
OFF
AC802444 AC
AC802443AC
EXTERIOR
51-13
Receiver diode
Windshield
Optical
element
Reduced
intensity
Windshield
Emitter diode
Infrared rays
Receiver diode
ACB05683AB
NOTE: Using the customise function, the delayed finishing wipe function can be invalidated (Refer to
P.51-20).
51-14
EXTERIOR
WIPER AND WASHER
CONSTRUCTION DIAGRAM
Rear washer
nozzle
Rear wiper
motor
ACC00126 AC
Reverse gear-linked rear wiper function (automatic rear window wiper operation with reverse
gear engaged)* has been adopted. In this function, the rear wiper performs continuous
low-speed operation for 3 cycles approximately 1
second after the selector lever is shifted to "R"
position while the front or rear wiper switch is in
the intermittent position, and then proceed with
the intermittent operation.
NOTE: *: Using the customise function, the fixed
interval type intermittent wiper, reverse gear-linked
rear wiper function and the washer-linked wiper function can be adjusted (Refer to P.51-20).
EXTERIOR
51-15
OFF
Inhibitor switch
"R" position
ON
OFF
T3
T2
T2
T3
T3
ON
Rear wiper relay
OFF
T4 T2 T4
T1
T1
T4 T2 T4 T2 T4
t: 1.0 second
T1: 3.0 seconds
AC207474AO
ON
OFF
ON
T2
ON
OFF
T1
T1
T1
T4
t : 0.3 second
T1 : 3 seconds
T2 : 7.4 seconds
T3 : 8 seconds
T4 : 0.6 second
T4
AC507498AE
EXTERIOR
51-16
CONSTRUCTION DIAGRAM
Headlamp washer
cover
Section A A
Headlamp
Headlamp
washer
nozzle
Headlamp washer
actuator assembly
Front bumper
ACC00343 AC
EXTERIOR
51-17
CONSTRUCTION DIAGRAM
Windshield glass
Heated print
ACB05706AB
OUTSIDE MIRROR
M2510008101005
CONSTRUCTION DIAGRAM
Door mirror assembly
Mirror glass
Side turn-signal
lamp
EXTERIOR
51-18
OUTSIDE MIRROR
ON
T1
T1
OFF
ON
OFF
ON
T2
T2
T2
OFF
t
t
ON
T2
T2
t
T2
OFF
t: 0.1 second
T1: 30 seconds
T2: 16 seconds
AC506503AB
Vehicle speed
Ignition switch
30 km/h
0 km/h
ON
OFF
ON
OFF
ON
OFF
Door mirror fold relay
ON
T
OFF
Door mirror position
Unfolding
Folding
T : 16 seconds
AC207002AB
EXTERIOR
51-19
OUTSIDE MIRROR
ON
Ignition switch
OFF
ON
OFF
ON
OFF
ON
OFF
Unfolding
Door mirror position
Folding
T: 16 seconds
AC707463AB
When the ignition switch is turned ON with the mirrors folded, ETACS turns the door mirror unfold relay
(ON) to unfold the door mirrors. When the door is
opened with the ignition switch OFF (LOCK), ETACS
turns the door mirror fold relay (ON) to fold the door
mirrors.
3. Keyless entry-linked folding/unfolding function
1.
ON
Door mirror unfold relay
OFF
ON
OFF
Unfolding
Door mirror position
Folding
T: 16 seconds
AC707464 AB
EXTERIOR
51-20
CUSTOMISATION FUNCTION
NOTE: .
*: For vehicles with KOS, the door mirrors are
folded linked with lock operation of KOS, and
unfolded linked with unlock operation.
Using the customise, the functions 1, 2, and 3
can be selected or disabled (Refer to P.51-20).
Whether the door mirrors are at the folding or
unfolding position is memorised and determined
by the previously operated door mirror relay
(fold/unfold). For this reason, if the mirrors are
manually folded, they are not unfolded automatically.
CUSTOMISATION FUNCTION
M2510001400820
By operating the M.U.T.-III ETACS system, the following functions can be customised. The programmed information is held even when the battery
is disconnected.
Adjustment
Adjustment item
Adjusting content
item (M.U.T.-III
(M.U.T.-III display)
display)
Front wiper
operation
Adjustment of the
Normal INT
intermittent
windshield wiper
Variable INT
operation <vehicles
without lighting
Speed Sensitive
control sensor>
Adjustment of the
Normal INT
intermittent
windshield wiper
Variable INT
operation <vehicles
with lighting control
Speed Sensitive
sensor>
Rain Sensitive
Front /rear
wiper washer
Adjusting content
Disabling or
Only Washer
enabling
Washer & Wiper
washer-linked wiper
function
With after wipe
EXTERIOR
CUSTOMISATION FUNCTION
Adjustment
item (M.U.T.-III
display)
Adjustment item
Adjusting content
(M.U.T.-III display)
Adjusting content
Intelligent/Comf With/without
ort washer
Comfort washer
function
Disable
Enable
With function
0 sec
No wiper interval
4 sec
4 seconds
8 sec
16 sec
16 seconds
51-21
No function
Rear wiper
(linked reverse
gear)
Enable(R wip.ON)
Enable(R/F wip.)
Not Auto
No synchronised operation
Open/Close by IG
OPN/CLS Keyless
Adjustment of
automatic rear
window wiper
operation with
reverse gear
engaged
NOTES
52-1
GROUP 52
INTERIOR AND
SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)
CONTENTS
INTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) . . . . . . . . . . . . 52B
NOTES
52A-1
GROUP 52A
INTERIOR
CONTENTS
GENERAL INFORMATION . . . . . . . .
52A-2
52A-3
SEAT . . . . . . . . . . . . . . . . . . . . . . . . .
52A-4
FRONT SEAT . . . . . . . . . . . . . . . . . . . . . . .
52A-4
SECOND SEAT . . . . . . . . . . . . . . . . . . . . .
52A-6
SEAT BELT. . . . . . . . . . . . . . . . . . . . .
52A-7
TRIMS . . . . . . . . . . . . . . . . . . . . . . . . .
52A-8
INTERIOR TRIM . . . . . . . . . . . . . . . . . . . . .
52A-8
DOOR TRIM . . . . . . . . . . . . . . . . . . . . . . . .
52A-9
INTERIOR
52A-2
GENERAL INFORMATION
GENERAL INFORMATION
M2520000101767
FEATURES
Quality improvement
1. Full interior trim
2. The double-action folding mechanism of the second seat allows to flip up the seat cushion and
then fold the seatback with easy operation. Due
to this, a lowered flat cargo space can be
achieved without any compromise to seating
comfort.
Usability improvement
1. Armrest (rear floor console, second seat, front
door trim, rear door trim)
2. Cup holder (front floor console, second seat armrest)
3. Bottle holder
4. Tonneau cover <Vehicles with tonneau cover>
5. Luggage hook
Convenient boxes
1. Glove box
2. Card holder (glove box)
3. Seatback pocket (front seat)
4. Centre lower tray
5.
6.
7.
8.
Safety enhancement
1. Front and rear collision protection seat mechanism (front seat)
2. ISO-FIX child seat fixing bar (second seat outside)
3. Tether anchorage (second seat outside)
4. ELR 3-point seat belt
5. Seat belt retractor with a driver's side pre-tensioner and force limiter
6. Seat belt retractor with a passengers side
pre-tensioner and force limiter
Consideration for the optimum driving position
1. Seat height adjustment (drivers seat)
2. Headrestraint with height adjustment (front seat)
3. Seat slide adjustment (front seat)
Measures for resource recycling
1. Aggressively use PP materials that are easy to
recycle and easy to stamp material symbols on
the plastic (resin) parts.
2. Reduction of chemical material (formaldehyde*,
organic solvent)
NOTE: *: Clear and colourless, toxic, irritating odour
INTERIOR
52A-3
Key box
Glove box assembly
Key box
Armrest
Accessory
socket
ACC00967AB
INTERIOR
52A-4
SEAT
SEAT
FRONT SEAT
M2520004001513
Seatback pocket
Headrestraint
adjustment
Reclining adjustment
Seatback
frame
Cross frame
Height adjustment
Slide adjustment
ACB05051AB
INTERIOR
SEAT
52A-5
INTERIOR
52A-6
SEAT
SECOND SEAT
M2520005000364
Reclining
adjustment
Double-action
folding structure
Cup holder
ACC00464AB
INTERIOR
52A-7
SEAT BELT
SEAT BELT
M2520010001299
ACC01032 AB
INTERIOR
52A-8
TRIMS
TRIMS
INTERIOR TRIM
M2520012000883
Quarter trim
cover
INTERIOR
52A-9
TRIMS
DOOR TRIM
M2520012300828
Door pocket
Door pocket
Bottle holder
ACB05049 AB
INTERIOR
52A-10
LUGGAGE ROOM
LUGGAGE ROOM
M2520013000422
Tonneau cover
ACC00099AB
INTERIOR
52A-11
HEADLINING
HEADLINING
M2520014000674
Headlining
ACB05042AB
NOTES
52B-1
GROUP 52B
SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)
CONTENTS
GENERAL INFORMATION . . . . . . . .
SYSTEM OPERATION. . . . . . . . . . . .
52B-2
52B-7
SIDE-AIRBAG MODULE . . . . . . . . . . . . . .
52B-10
52B-11
52B-11
52B-11
52B-7
52B-12
52B-8
52B-13
52B-13
SRS-ECU . . . . . . . . . . . . . . . . . . . . . . . . . .
52B-14
52B-15
SYSTEM CONSTRUCTION . . . . . . . .
52B-8
52B-8
52B-9
52B-9
52B-2
GENERAL INFORMATION
M2521000102031
CAUTION
Do not disassemble the SRS air bag components
or seat belt with pre-tensioner. Also, do not apply
an impact.
NOTE: *: SRS (Supplemental Restraint System)
52B-3
GENERAL INFORMATION
CONSTRUCTION DIAGRAM
<Standard meter>
ACB05440
ACB05441
Passenger's (front)
air bag module
Driver's air bag module
Clock spring
ACB05561
SRS-ECU
ACB05560
Side-airbag module
Seat belt
pre-tensioner
Seat belt
pre-tensioner
ACC00250 AB
52B-4
GENERAL INFORMATION
CAUTION LABELS
The labels indicating the precautions for handling and maintenance of SRS air bags and seat belt with
pre-tensioner are attached to the locations shown in the figure. If the label is damaged or is dirty, replace with
the new label.
Driver's air bag module
ACB05535
ACB03681
Sunvisor
SRS-ECU
ACB05614
ACC00035
AC506241
ACB05525
ACB05536
ACB05526
ACC00073AB
52B-5
GENERAL INFORMATION
SRS-ECU
OFF
ON
No.
16
7.5A
ETACS-ECU
17
Front impact sensor (LH)
22
OFF
ON
OFF
ON
OFF
Passenger's (front)
air bag module
ON
OFF
ON
OFF
OFF
Clock spring
ON
OFF
ON
OFF
ON
ON
OFF
Lap pre-tensioner
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
ON
OFF
ON
Note
* : Connector lock switch
Connector connected: ON
Connector disconnected: OFF
6
5
8
27
18
Front impact sensor (RH)
28
41
40
39
64
56
65
57
23
Diagnosis connector
35
Diagnosis connector
34
55
29
30
54
CAN bus
line
Combination meter
(SRS warning lamp)
31
32
36
13
15
37
25
60
26
59
17
SRS-ECU Connector
ACB05977 AB
52B-6
GENERAL INFORMATION
Number in system
circuit diagram
Circuit name
Universal harness
Wire size and
colour
GR
W-B
LG
13
15
BR
17
18
22
23
Diagnosis connector
B-W
24
Earth
25
B-L
26
GR-G
27
28
29
CAN-C_L
30
CAN-C_H
31
W-B
32
B-W
34
35
36
37
BR
39
40
41
42
54
55
BR
56
57
GR
59
60
64
65
NOTE: For how to read the harness wire diameter and wire colour, refer to the Electrical Wiring Diagram.
52B-7
SYSTEM OPERATION
SYSTEM OPERATION
DUAL STAGE AIR BAGS AND SEAT BELT PRE-TENSIONER
M2521000700781
Front impact
sensor (LH)
Front impact
sensor (RH)
Air bags
SRS-ECU
G-sensor (Front air bag)
Ignition judgment
Ignition signal
SRS-ECU uses data of the front impact sensor (in engine compartment) and G-sensor (in SRS-ECU) to calculate collision severity during frontal collision. SRS-ECU judges necessity of air bag based on the calculated
collision severity. In addition, the SRS-ECU also judges the operation of seat belt pre-tensioner after calculating collision severity. Alternatively, when the passengers air bag cut off switch is set to the air bag off position,
the SRS-ECU illuminates the passengers air bag OFF indicator lamp by disabling the deployment of passengers (front) air bag.
52B-8
SYSTEM CONSTRUCTION
Side-airbag modules
Side impact
sensor (RH)
Side impact
sensor (LH)
Shock
above a
certain
level
Ignition signal
Ignition judgment
G-sensor (Side-airbag,
curtain air bag)
AC802080
SRS-ECU
Curtain air bag modules
ACB05593
ACC00075AB
SYSTEM CONSTRUCTION
DRIVER'S AIR BAG MODULE
M2521002000766
For items other than below, refer to GROUP 37 Steering Wheel P.37-3.
Inflator
Squib
connectors
ACB03701AC
52B-9
SYSTEM CONSTRUCTION
Passenger's (front)
air bag module
Inflator
Squib
connectors
ACB05537
ACB05622
ACC00265 AB
Section A A
Inflator
Cover
A
Air bag
ACB05596
ACB05623
ACC00159AB
52B-10
SYSTEM CONSTRUCTION
SIDE-AIRBAG MODULE
M2521004000557
AC801674
ACC00074 AB
52B-11
SYSTEM CONSTRUCTION
Inflator
ACB05422
ACC00251AB
Headlamp support
panel upper
Side impact
sensor
Front impact
sensor
ACB05523AB
The front impact sensor is installed on the headlamp support panel upper in the engine room,
and the analogue G-sensor is housed in the front
impact sensor.
52B-12
SYSTEM CONSTRUCTION
Gas generator
Ball
Pipe
ACC00046
ACC00081
Pinion
Ring gear
Spool
ACC00504
ACC00505
ACC00555 AB
The seat belt incorporating the pretensioner automatically winds the seatbelt upon front impact to
reduce forward shifting of the passenger.
52B-13
SYSTEM CONSTRUCTION
Instrument panel
Front view
ACB05631
ACB05632
ACC00118 AB
ACB05034
ACB05561
ACC00116AB
52B-14
SRS-ECU
M2521007001054
DIAGNOSIS FUNCTION
To improve the system reliability, SRS-ECU performs
the diagnostics of each part. If a malfunction is
detected, it lights up the SRS warning lamp, and
stores the contents as the corresponding diagnosis
code. Also, to facilitate the system check, it has the
following functions, and the check can be performed
using M.U.T.-III.
Diagnosis code set
Service data output
Actuator test
ACTUATOR TEST
Using M.U.T.-III, the actuator can be forcibly operated. For the actuator test specification, refer to
Workshop Manual.
52B-15
SYSTEM CONSTRUCTION
SRS-ECU
A
A
Lap pre-tensioner
A
Side-airbag module (LH)
Curtain air bag module (LH)
A
A
AC607646 AI
Short spring
Partition panel
Connector connected
Terminal to short-circuit
Partition panel
(SRS-ECU-side
connector)
Short spring
(wiring harness-side
connector)
AC507316 AB
52B-16
SYSTEM CONSTRUCTION
54-1
GROUP 54
CHASSIS
ELECTRICAL
CONTENTS
NOTES
54A-1
GROUP 54A
CHASSIS
ELECTRICAL
CONTENTS
DIAGNOSIS SYSTEM . . . . . . . . . . . .
GENERAL INFORMATION. . . . . . . . . . . . .
54A-3
54A-3
54A-36
54A-4
54A-38
54A-4
54A-40
54A-5
54A-42
EXTERIOR LAMPS. . . . . . . . . . . . . . . . . . .
54A-5
INTERIOR LAMP . . . . . . . . . . . . . . . . . . . .
54A-11
54A-43
USB ADAPTER . . . . . . . . . . . . . . . . . . . . . .
54A-44
54A-12
54A-44
54A-20
SPEAKER . . . . . . . . . . . . . . . . . . . . . . . . . .
54A-44
ANTENNA . . . . . . . . . . . . . . . . . . . . . . . . . .
54A-45
54A-45
GENERAL INFORMATION . . . . . . . . . . . . .
54A-45
AUDIO AMPLIFIER . . . . . . . . . . . . . . . . . . .
54A-46
BATTERY. . . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION. . . . . . . . . . . . .
LIGHTING. . . . . . . . . . . . . . . . . . . . . .
COMBINATION METER . . . . . . . . . .
GENERAL INFORMATION. . . . . . . . . . . . .
54A-22
54A-22
MULTI-INFORMATION DISPLAY
<STANDARD METER>. . . . . . . . . . . . . . . .
54A-24
SPEAKER . . . . . . . . . . . . . . . . . . . . . . . . . .
54A-47
54A-26
DIGITAL RADIO . . . . . . . . . . . . . . . . . . . . .
54A-48
BUZZER . . . . . . . . . . . . . . . . . . . . . . . . . . .
54A-30
DC/DC CONVERTER . . . . . . . . . . . . . . . . .
54A-48
54A-32
54A-32
COLUMN SWITCH. . . . . . . . . . . . . . .
GENERAL INFORMATION. . . . . . . . . . . . .
54A-50
ETACS . . . . . . . . . . . . . . . . . . . . . . . . 54A-53
54A-35
GENERAL INFORMATION . . . . . . . . . . . . .
54A-53
54A-36
54A-53
54A-36
CUSTOMISATION FUNCTION . . . . . . . . . .
54A-54
54A-2
SECURITY ALARM . . . . . . . . . . . . . . 54A-59
GENERAL INFORMATION. . . . . . . . . . . . .
54A-59
General . . . . . . . . . . . . . . . . . . . . . . . . . . . .
54A-64
SYSTEM OPERATION . . . . . . . . . . . . . . . .
54A-66
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . .
54A-66
CUSTOMISATION FUNCTION. . . . . . . . . .
54A-63
CHASSIS ELECTRICAL
54A-3
DIAGNOSIS SYSTEM
DIAGNOSIS SYSTEM
GENERAL INFORMATION
M2544100200740
Erasure of
diagnosis
code by the
M.U.T.-III
Freeze
frame
data
Special
function
Coding
MPI
Diesel
A/T, CVT
Electric power
steering (EPS)
ABS, ASC
Air conditioner
LDW
ETACS ECU
KOS
IMMO/Keyless
LIN
ACC
Combination
meter
Steering angle
sensor
Audio
ETG
4WD
AS&G
OSS
Corner sensor
NOTE: .
1. : Indicates that the diagnosis function is set.
2. : Indicates that the diagnosis function is not set.
CHASSIS ELECTRICAL
54A-4
BATTERY
DIAGNOSIS CONNECTOR
Diagnosis connector
Diagnosis connector
ACB05016AB
Diagnosis connector
Terminal
No.
Connecting contents
Diagnosis control
Terminal
No.
Connecting contents
2, 3
Earth
Earth
7, 8
MPI
9 to 13
14
15
16
BATTERY
GENERAL INFORMATION
M2544200200855
The Q-85 battery has been adopted. <4J11 (vehicles with AS&G system)>
The T-105 battery has been adopted. <4N14
(vehicles with AS&G system)>
Item
75D23L
95D31L
Q-85
T-105
Voltage V
12
12
12
12
52
64
52
64
CHASSIS ELECTRICAL
54A-5
LIGHTING
LIGHTING
EXTERIOR LAMPS
M2544300301131
Construction diagram
<Halogen type headlamp assembly>
Side turn-signal lamp
(Door mirror type)
Low-beam
High-beam
Position lamp
High-beam
Low-beam
Position lamp
ACC00151AC
Rear
turn-signal
lamp
Rear
combination
lamp
ACC00150AC
CHASSIS ELECTRICAL
54A-6
LIGHTING
Specifications
Item
Headlamp assembly <Vehicles with
halogen type headlamp>
High-beam W
60 (HB3)
Low-beam W
55 (H7)
Position lamp W
5 (W5W)
21 (PY21W)
High-beam W
60 (HB3)
Low-beam W
35 (D4S)
Position lamp W
5 (W5W)
21 (PY21W)
55 (H11)
35 (H8)
13 (P13W)
21 (W21W)
Back-up lamp W
21 (W21W)
LED type
Stop/tail W
21 (P21/5W)
Rear turn-signal W
21 (PY21W)
LED type
5 (W5W)
CHASSIS ELECTRICAL
54A-7
LIGHTING
Headlamp levelling
switch
ACC00006AB
AC607611
Switch position
AC607612
AC607613
AC607614
One or two
passengers
2 or 3
<7-seating>
Passenger and
load
AC607615
Switch position
AC607616
AC607617
AC607618
AC704413
One or two
passengers
Four
passengers
(front seat and
third seat)
Seven
passengers
Seven
Driver and
passengers and heavy loads
heavy loads
NOTE: Each switch position is for reference. In each switch position, when the headlamp beam is too high,
turn the switch to one-level higher position.
CHASSIS ELECTRICAL
54A-8
LIGHTING
Operation
AC302836
Fuse
Headlamp
levelling
unit (LH)
Headlamp
levelling
unit (RH)
Variable resistor
Motor
drive
circuit
Variable resistor
Voltage
comparison
circuit
CPU
Motor
drive
circuit
Voltage
comparison
circuit
CPU
Headlamp
levelling
switch
1
23
ILL
AC314086AB
Operational Description
The beam direction of headlamps is automatically
controlled according to driving conditions as
described in the table below.
CHASSIS ELECTRICAL
54A-9
LIGHTING
Vehicle condition
Control content
When parking
ETACS-ECU
Rear height
sensor
ACB04436
ACB04414
Front height
sensor
ACB04435
Headlamp assembly
(integrating headlamp
automatic levelling motor)
ACC00005AB
Parts name
Functional description
Ignition switch
54A-10
CHASSIS ELECTRICAL
LIGHTING
Parts name
Functional description
Combination meter
ABS-ECU or ASC-ECU
Engine-ECU
ETACS-ECU
Diagnosis connector
Engine-ECU
(CAN-C
communication)
ETACS-ECU
ABS-ECU or
ASC-ECU
Diagnosis connector
Combination meter
ACB05989AB
CHASSIS ELECTRICAL
54A-11
LIGHTING
INTERIOR LAMP
M2544300400823
CONSTRUCTION DIAGRAM
Front room lamp
(map and room lamp)
Downlight
ACB05572
ACB05571
ACC00330AB
CHASSIS ELECTRICAL
54A-12
LIGHTING
Specifications
Item
Specification
82
Downlight
LED type
1.4
1.4
Turn-signal lamp
Comfort flasher function
Hazard warning lamp
ESS (Emergency Stop signal System)
Fog lamp
Interior lamp
Function
description
CHASSIS ELECTRICAL
54A-13
LIGHTING
HEADLAMP
HEADLAMP AUTOMATIC-SHUTDOWN FUNCTION (INITIAL CONDITION: WITH
FUNCTION)
ON
OFF
Driver's
door switch
(Open) ON
(Closed) OFF
Headlamp
Lighting switch
Tail lamp
OFF
ON
OFF
ON
OFF
3 minutes
Interior mirror
Lighting control
sensor
(lamp sensor)
AC703843AC
1 second
AC606266 AB
CHASSIS ELECTRICAL
54A-14
LIGHTING
Photo
sensor
voltage
ON
OFF
AUTO
OFF
2.46 V
1.66 V
0.9 V
ON
OFF
When the lighting switch is turned to the AUTO position with the ignition switch turned to the ON position,
the ETACS-ECU controls the tail lamp relay and
headlamp relay output depending on the photo sensor voltage (varies with the ambient brightness) and
automatically controls ON/OFF operation of the tail
lamp and headlamp.
Headlamp and tail lamp illumination conditions
With the photo sensor voltage being at the tail
lamp ON voltage or less, when the ignition switch
is turned to the ON position and the lighting
switch to the AUTO position, the headlamp and
tail lamp illuminate.
When the ignition switch is in the ON position and
the lighting switch in the AUTO position, if the
vehicle is driven for 15 m with the photo sensor
voltage being at the tail lamp ON voltage or less,
or the status continues for 3 seconds, the headlamp and tail lamp illuminate.
When the ignition switch is in the ON position and
the lighting switch in the AUTO position, if the
vehicle is driven for 15 m with the photo sensor
voltage being at the headlamp ON voltage or
less, or the status continues for 1 second, the
headlamp and tail lamp illuminate.
T1
T1
T1
T2
AC606267 AF
CHASSIS ELECTRICAL
54A-15
LIGHTING
Windshield wiper
switch
Lighting switch
ON
OFF
AUTO
OFF
Illuminated
Headlight
Extinguished
t
t: 3 seconds
T: 1 second
T
AC101630 AB
Passing / Dimmer
switch
Headlamp switch
ON
OFF
HEAD
OFF or TAIL
Ignition switch
(IG2)
ON
OFF
High-beam
Low-beam
Headlamp
OFF
AC311848AB
The ETACS-ECU illuminates the low-beam headlamps when the ignition switch is turned "ON" with
the headlamp switch is at the "OFF" or "TAIL" position. It illuminates the low-beam headlamps at a normal brightness when the headlamps are turned on
with the daytime running lamp on.
NOTE: Using the customisation function, it is possible to adjust that either the tail lamp or headlamp
lights up. For more information about the customisation function feature, refer to P.54A-20.
CHASSIS ELECTRICAL
54A-16
LIGHTING
NOTE: Using the customisation function, the illumination time can be adjusted to 15 seconds, 30 seconds, 60 seconds, or 180 seconds. For more
information about the customisation function feature,
refer to P.54A-20.
ON
OFF
ON
Hazard lamp
switch
OFF
ON
Turn signal
lamp output
RH
OFF
ON
Turn signal
lamp output
LH
OFF
ON
OFF
ON
OFF
ON
OFF
OFF
AC101508AG
ON
ON
OFF
Turn-signal lamp ON
switch RH
OFF
Turn-signal lamp ON
switch LH
OFF
Turn-signal lamp ON
output RH
OFF
Turn-signal lamp ON
output LH
OFF
t: 0.4 seconds or less
AC311800AE
AC101509AH
CHASSIS ELECTRICAL
LIGHTING
54A-17
FOG LAMP
FRONT FOG LAMP FUNCTION
Headlamp
Lighting switch
Tail lamp
OFF
ON
Neutral
OFF
Headlamp automatic shutdown
output
(Switched off) ON
(Illuminated) OFF
Illuminated
Extinguished
AC804207AB
If the tail lamp is turned off by the headlamp automatic-shutdown function, the front fog lamps turn off
at the same time. However, if the tail lamps turn on
again, the front fog lamps do not.
OFF
Illuminated
Extinguished
Illuminated
If the tail lamp is turned OFF, the front fog lamp and
the rear fog lamp are turned OFF at the same time.
CHASSIS ELECTRICAL
54A-18
LIGHTING
INTERIOR LAMP
INTERIOR LAMP DIMMER CONTROL FUNCTION (INITIAL CONDITION: 15 SECONDS)
ON
ACC
Ignition switch
OFF
Key removed
Door switch
(Lock) ON
Driver's door lock
actuator switch (lock switch) (Unlock) OFF
LOCK
Keyless entry
lock or unlock signal
OFF
UNLOCK
100%
50%
15 seconds
15 seconds
AC607916AB
CHASSIS ELECTRICAL
54A-19
LIGHTING
Ignition switch
ACC
OFF
Door switch
Interior lamp
T: 30 minutes
t: Within 30 minutes
t
AC302243AB
OFF
(Key removed) ON
Key reminder switch
(Key inserted) OFF
(Opened) ON
Driver's seat door switch
(Closed) OFF
LOCK
Driver's seat door
UNLOCK
Ignition key cylinder
illumination lamp output
(Illuminated) ON
(Extinguished) OFF
T: 30 seconds
T
AC710753 AC
When the ignition key is removed from the ignition key cylinder, the lamp illuminates for 30 seconds after approximately 1 second (after the
engine is stopped).*
CHASSIS ELECTRICAL
54A-20
LIGHTING
CUSTOMISATION FUNCTION
M2544300700891
By operating the M.U.T.-III ETACS system, the following functions can be customised. The programmed information is held even when the battery
is disconnected.
Adjustment
Adjustment item
Adjusting content
item (M.U.T.-III
(M.U.T.-III display)
display)
Turn power
source
ACC or IG1
IG1
Disable
No function
Enable
Normal
Long
0.8 second
Hazard answer
back
Lock:1, Unlock:2
Lock:1, Unlock:0
Lock:0, Unlock:2
Lock:2, Unlock:1
Lock:2, Unlock:0
Lock:0, Unlock:1
Lock:0, Unlock:0
No function
Sensitivity for
auto lamp
Auto lamp
linked wiper
Adjustment of
turn-signal lamp
operation condition
Adjusting content
Adjustment of the
number of keyless
hazard warning
lamp answer back
flashes
Photo sensor
Level 1 bright
sensitivity
Level 2 bright
(illumination
intensity) <vehicles
with photo sensor> Level 3
Level 4 dark
Lighting control
sensor sensitivity
(illumination
intensity) <vehicles
with lighting control
sensor or vehicles
with LDW>
Level 1 bright
Level 2 bright
Level 3
Level 4 dark
Level 5 dark
Presence of
wiper-linked auto
lamp function
<vehicles with
photo sensor>
Disable
Enable
With function
CHASSIS ELECTRICAL
LIGHTING
Adjustment
item (M.U.T.-III
display)
Adjustment item
Room lamp
Adjustment of
delay timer with interior lamp delay
door
shutdown time
Adjusting content
(M.U.T.-III display)
Adjusting content
0 sec
7.5 sec
7.5 seconds
15 sec
30 sec
30 seconds
60 sec
60 seconds
120 sec
120 seconds
180 sec
180 seconds
No function
Interior lamp
auto cut timer
Coming home
light
Welcome light
54A-21
Adjustment of
interior lamp
automatic shutdown
function operation
time
Disable
No function
3 min
3 minutes
30 min
60 min
60 minutes
Disabling or
enabling coming
home light function
Disabled
No function
15 sec
30sec
60 sec
180 sec
Disabled
No function
Small lamp
Head lamp
Disabling or
enabling welcome
light function
CHASSIS ELECTRICAL
54A-22
COMBINATION METER
COMBINATION METER
An ECO drive assist indicator makes the driver
aware of economical driving to reduce fuel consumption.
Pressing an ECO mode switch illuminates an
ECO indicator in the meter.
GENERAL INFORMATION
M2545500201078
There are two types of the combination meter; standard meter and high contrast meter. A speedometer is
located at the right, a liquid crystal display at the centre lower part, a tachometer at the left, and a meter
information switch <Standard meter> or rheostat illumination switch <High contrast meter> at the right
lower part. The combination meter has the following
features:
Standard meter
A segment-type LCD is adopted. For details refer
to P.54A-24.
CONSTRUCTION DIAGRAM
3
24
25
10
1
23
Speedometer (km)
Tachometer
11
30
12
29
Meter information
switch
13
22
21
28
20
27
18, 19
26
Multi-information display
17
16
15
14
CHASSIS ELECTRICAL
54A-23
COMBINATION METER
Speedometer (km)
Tachometer
14
7
15
Multi-information display
8
13
12
11
10
ACB05980
Rheostat illumination
switch
Standard meter
1. Position lamp indicator lamp
2. Front fog lamp indicator lamp
3. Turn-signal lamp indicator/hazard warning indicator lamp (LH side)
4. Door-ajar warning lamp
5. Immobilizer/electric steering lock/security alarm
warning lamp
6. Keyless operation system indicator lamp
7. Electric power steering system warning lamp
8. Turn-signal lamp indicator/hazard warning indicator lamp (RH side)
9. Rear fog lamp indicator lamp
10. High-beam indicator lamp
11. Brake warning lamp
12. Supplemental restraint system warning lamp
13. Drivers seat belt warning lamp
14. Check engine warning lamp
15. Active stability control system OFF indicator lamp
16. Anti-skid braking system warning lamp
17. Active stability control system ON indicator lamp
18. 4WD-ECO indicator lamp
19. 4WD-lock indicator lamp
CHASSIS ELECTRICAL
54A-24
COMBINATION METER
MULTI-INFORMATION DISPLAY
<STANDARD METER>
M2545500500537
Display
Brightness level
Level 7, 8
Level 5, 6
Level 3, 4
Level 1, 2
ACB06035AB
Dial brightness
Pointer brightness
Day
Night
Day
Night
Day
Night
LEVEL 8
100%
100%
100%
100%
100%
35%
LEVEL 7
90%
58.8%
90%
58.8%
90%
19%
LEVEL 6
81%
34.3%
81%
34.3%
81%
10.4%
LEVEL 5
71%
20.3%
71%
20.3%
71%
5.5%
LEVEL 4
61%
11.8%
61%
11.8%
61%
3.1%
LEVEL 3
51%
6.8%
51%
6.8%
51%
1.6%
LEVEL 2
42%
3.8%
42%
3.8%
42%
0.7%
LEVEL 1
32%
2.3%
32%
2.3%
32%
0.3%
CHASSIS ELECTRICAL
COMBINATION METER
54A-25
Possible cruising
distance
AS&G status
ACB06037AB
ACC01702AB
ACB06038AB
RESET MODE
There are two reset modes; manual reset mode and
auto reset mode. In the manual reset mode, the
driver can reset it at any time by operating the meter
information switch. In the auto reset mode, the calculation will be reset without operating the meter information switch when four hours elapse since the last
ignition switch turning off.
ACB06040AB
ACB06042AB
CHASSIS ELECTRICAL
54A-26
COMBINATION METER
SERVICE REMINDER
Service reminder indicator
ACC01997AB
SCHEDULE TABLE
Schedule
Warning type
Warning criteria
Normal
Warning start
point
Warning end
point
Warning start
point
Warning end
point
Warning start
point
Warning end
point
30 days
+30 days
500 km
+500 km
300 miles
+300 miles
In the multi-information display, followings are displayed; "Drive mode indicator", "Caution mark",
"FCM OFF", "LDW indicator", "ECO mode indicator",
"Cruise control", "TRIP A", "TRIP B", "Meter illumination control", "Driving range" and "ECO drive assist",
"Average fuel consumption", "Average speed/Instant
fuel consumption", "AS&G status", "ECO score indi-
CHASSIS ELECTRICAL
54A-27
COMBINATION METER
When the ignition switch is LOCK (OFF), ACC position
1
11
10
SET
15
120
km/h
SET
16
11
17
3
18
OVER
LIMIT
12
14
120
km/h
19
11
10
12
20
21
22
ACC01940AB
WHEN THE IGNITION SWITCH IS IN THE LOCK (OFF) POSITION (DISPLAYED WHEN A DOOR IS OPEN
OR THE MULTI INFORMATION METER SWITCH IS OPERATED.)
Item
Content
1
Information screen/interrupt
display screen
10
ACC/Cruise control/speed
limiter symbol display
screen
CHASSIS ELECTRICAL
54A-28
Item
COMBINATION METER
Content
11
ACC main/cruise
Displays a ACC/cruise control system/speed limiter status.
control/speed limiter status
display screen
12
Display screen for ACC set Displays the vehicle speed which the driver sets.
speed/speed limiter set
speed
13
14
15
ECO lamp indicator display Displayed when the ECO lamp indicator makes the driver aware of
screen
economical driving to reduce fuel consumption.
16
Information screen/interrupt
display screen
17
18
19
20
21
22
Outside temperature
display screen
Displays when the ACC system detects a vehicle travelling ahead. The
graphic icon is outlined on a coloured background when the system is
READY. When the system becomes active, that icon will be highlighted.
CHASSIS ELECTRICAL
54A-29
COMBINATION METER
Dial brightness
Pointer brightness
Day
Night
Day
Night
Day
Night
LEVEL 8
100%
100%
100%
100%
100%
100%
LEVEL 7
90%
22.3%
90%
22.3%
90%
19%
LEVEL 6
81%
10.9%
81%
10.9%
81%
9.3%
LEVEL 5
71%
5.3%
71%
5.3%
71%
4.6%
LEVEL 4
61%
2.5%
61%
2.5%
61%
2.3%
LEVEL 3
51%
1.2%
51%
1.2%
51%
1.1%
LEVEL 2
42%
0.5%
42%
0.5%
42%
0.6%
LEVEL 1
32%
0.2%
32%
0.2%
32%
0.3%
Warning type
Warning criteria
Normal
Warning start
point
Warning end
point
Warning start
point
Warning end
point
Warning start
point
Warning end
point
30 days
+30 days
500 km
+500 km
482.80 km
+300 miles
CHASSIS ELECTRICAL
54A-30
COMBINATION METER
BUZZER
M2545500600404
Using its own signal or signal sent via CAN communication, the combination meter sounds the integrated buzzer.
Item
Relating ECU
Combination meter
ACC/FCM-ECU
ACC/FCM-ECU
ACC/FCM-ECU
LDW-ECU
ACC/FCM-ECU
ACC/FCM-ECU, engine-ECU
Engine-ECU
AS&G buzzer
AS&G-ECU, engine-ECU
OSS
OSS
OSS
CVT-ECU or A/T-ECU
ETACS-ECU
ETACS-ECU
KOS
ETACS-ECU
Combination meter
Combination meter
Combination meter
ETACS-ECU
A/C-ECU
Combination meter
ETACS-ECU
Combination meter
2. <Vehicles for Russia> 60 seconds after the ignition switch is turned ON, if the vehicle speed
exceeds 8 km/h, the driver's seat belt warning
lamp illuminates and blinks for 90 seconds. The
buzzer sounds simultaneously with the blinks of
the warning lamp.
CHASSIS ELECTRICAL
COMBINATION METER
54A-31
AS&G BUZZER
The buzzer will sound if any of the following conditions is satisfied during the Auto Stop & Go (AS&G)
system operation.
In case the hood is opened.
The driver's seat belt is unfastened and the
driver's door is opened.
When detecting that the gearshift lever is in other
than neutral position. <M/T>
OSS-RELATED MALFUNCTION
WARNING BUZZER (VEHICLES WITH
OSS)
A buzzer will sound when an error occurs in the
OSS-ECU power supply system.
SECURITY ALARM
Previous alarm
Sounds when the system proceeds to an alarm
standby state.
Main alarm
Sounds as prior notice for several seconds before
the system proceeds to a alarm state.
54A-32
CHASSIS ELECTRICAL
REVERSING SENSOR (CORNER SENSOR AND BACK SENSOR)
When the meter information switch or rheostat illumination switch <High contrast meter> is operated, the
buzzer sounds.
MULTI-INFORMATION DISPLAY
INTERRUPT DISPLAY BUZZER
When the interrupt display is displayed on the
multi-information display because of alarms, the
buzzer sounds.
Back sensor
CHASSIS ELECTRICAL
REVERSING SENSOR (CORNER SENSOR AND BACK SENSOR)
54A-33
CAUTION
When the illuminated licence plate is installed, the sensors may not operate because of noise from
the plate.Refer to FAIL-SAFE FUNCTION (1)
Approx. 100 cm (MAX 150cm)
Back sensor detection range
Approx.
60 cm
Back sensor detection range
Approx. 50 cm
AC808517AB
OPERATION
ACTIVATION/DEACTIVATION OF REVERSING SENSOR SYSTEM
By shifting the gear to the reverse position and operating the sonar switch (corner sensor switch), the
system can be turned ON (reversing sensor indicator: ON) and OFF (reversing sensor indicator: OFF).
BUZZER DURATION
The buzzer sound of the corner sensor/back sensors
is the same. The buzzer in the corner sensor/back
sensor-ECU sounds based on the closer alarm cycle
having a higher priority.
CHASSIS ELECTRICAL
54A-34
BACK SENSOR
Distance
Buzzer duration
between
The standard mode
back
sensor and
obstacles
Less than
approximat
ely 40 cm
Buzzer: OFF
Buzzer: ON
Buzzer: OFF
Continuity
AC808131AC
Approximat
ely 40 to 60
cm
Buzzer: ON
Buzzer: ON
Buzzer: OFF
Buzzer: OFF
Continuity
AC808131AC
AC808128 AC
Approximat
ely 60 to 80
cm
Buzzer: ON
Buzzer: ON
Buzzer: OFF
Buzzer: OFF
0.2s
0.2s
0.2s
0.2s
0.2s
AC808132 AC
Approximat
ely 80 to
100 cm
Buzzer: ON
AC808128 AC
Buzzer: ON
Buzzer: OFF
Buzzer: OFF
0.4s
0.4s
0.4s
0.2s
0.2s
0.2s
Approximat
ely 100 to
120 cm
Buzzer: OFF
Buzzer: OFF
0.6s
0.4s
0.6s
Buzzer: ON
0.4s
AC808133AC
Buzzer: OFF
Buzzer: OFF
0.8s
0.8s
CORNER SENSOR
Distance
Buzzer duration
between
corner
sensor and
obstacles
Buzzer: ON
Buzzer: OFF
Continuity
AC808131AC
Approximat
ely 25 to 40
cm
0.4s
Buzzer: ON
AC808135AC
Less than
approximat
ely 25 cm
0.2s
Buzzer: ON
Buzzer: ON
AC808134AC
Approximat
ely 120 to
150 cm
0.2s
AC808132 AC
AC808133AC
Buzzer: ON
Buzzer: OFF
0.1s 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s
AC808128 AC
0.6s
0.6s
AC808134AC
CHASSIS ELECTRICAL
54A-35
ACCESSORY SOCKET
Distance
Buzzer duration
between
corner
sensor and
obstacles
Approximat
ely 40 to 50
cm
Buzzer: ON
Buzzer: OFF
0.2s
0.2s
0.2s
0.2s
0.2s
AC808132 AC
FAIL-SAFE FUNCTION
1. When the ultrasonic noise is received, the bass
toned buzzer sound continuously. When the ultrasonic noise stops, the normal operation will be
resumed immediately.
2. When the abnormality such as the open circuit of
a sensor occurs, the sensor turns OFF and the
high toned buzzer sounds for 5 seconds. When
the normal signal is received, the normal state
will be resumed.
ACCESSORY SOCKET
GENERAL INFORMATION
M2544400200796
Accessory socket
Cigarette lighter or
Accessory socket
ACB05420
ACB05500
ACC00868AB
The rear console contains a plug-in type accessory socket, which is useful when using a accessory device
The maximum load is 120 W when a single
accessory socket is used.
CHASSIS ELECTRICAL
54A-36
COLUMN SWITCH
COLUMN SWITCH
GENERAL INFORMATION
M2546100200166
FUNCTION
Front of vehicle
Column switch
Collision load
Collision load
Column switch
ACB02479 AB
For the audio unit (radio and CD player), the following two types have been established: the 1CD
audio as well as the display audio.
For Mitsubishi Multi Communication System
(MMCS), the multivision display with CD drive
and SD memory card drive is established.
A rear view camera has been established to the
tailgate.
On the spoke of steering wheel, the steering
wheel remote control switch has been installed.
An USB adapter is equipped in the rear console.
The hands-free interface system has been established.
CHASSIS ELECTRICAL
54A-37
CONSTRUCTION DIAGRAM
GPS antenna
Microphone unit
Radio and CD player or
multivision display (MMCS)
Roof antenna
CAN box
USB adapter
ACB05387AB
ACB05387
CHASSIS ELECTRICAL
54A-38
Steering wheel
remote control switch
Audio amplifier
Tweeter
ETACS-ECU
Subwoofer
ACC00993 AB
For the audio unit, the following two types have been
established: the 1CD audio as well as the display
audio. To have best acoustical characteristics, integrated amplifier is tuned to the acoustic.
1CD audio
Harmonized face panel design and colour with
around trim parts.
2 line bright white letters on VFD (Vacuum Fluorescent Display), umber illumination.
Display audio
Harmonized face panel design and colour with
around trim parts.
6.1 inch QVGA full colour display, with touch
panel, umber illumination.
Compatible with rear view camera interface.
SPECIFICATIONS
Item
1CD audio
Display audio
Equipped
Equipped
Equipped
Equipped
RDS function
Equipped
Equipped
Equipped
CHASSIS ELECTRICAL
54A-39
Item
1CD audio
Display audio
Equipped
General 140 W
General 140 W
Equipped
Equipped
NOTE: .
*1: Some MP3/WMA/AAC format and
CD-R/CD-RW may not be played.
*2: A iPod/portable music player/USB memory
device (MP3/WMA/AAC compatible) can be connected through the USB connection to play its
stored audio file or charge its battery. Some
devices may not be compatible with the hands
free ECU.
CHASSIS ELECTRICAL
54A-40
Combination
meter
ETACS-ECU
Radio
antenna (for analog)
Radio
antenna (for digital)
Sound
Steering wheel
remote control
switch
Rear view
camera
DAB
tuner
Communication
<Vehicles with
DAB tuner>
Image
Radio and CD player
Sound
<Vehicles without
hands-free interface system>
Speaker
Sound
USB
device
USB
adapter
Audio
control
<Vehicles with
hands-free interface system>
Sound
Communication
Sound
USB
device
USB
adapter
BluetoothR device
BluetoothR
Sound
Microphone unit
ACC00980AB
Refresh Design
Adopt high-definition screen
Change WQVGA (480 x 234 dot) display into
WVGA (800 x 480 dot) in the same size. So, supply sharper image.
Change panel and screen design
Change the name of panel buttons easy to understand.
Adopt rotary switches to change volume intuitively.
CHASSIS ELECTRICAL
54A-41
Improve Functions
Improve the base feature of MMCS
Add 3D map view and 3D landmarks
Add highway (motorway) map
Add junction view
Display speed limit
Improve Usability
Add map of new countries
Add new countries as below.
Finland
Baltic States (Latvia, Lithuania, Estonia)
Belarus
Moldova
Enhance AV Functions
Combination
meter
ETACS-ECU
Radio
GPS
antenna
antenna (for analog)
CAN box
Radio
antenna
(for digital)
<Vehicles
with
DAB tuner>
Sound
DAB
tuner
Speaker
Communication
Multivision display
(MMCS)
Steering wheel
remote control
switch
Image
Sound
Speaker
USB
adapter
BluetoothR device
BluetoothR
Sound
Microphone unit
ACC00981AB
CHASSIS ELECTRICAL
54A-42
A rear view camera has been established to the tailgate. The rear view camera displays the rear view
image of the vehicle on the display audio or multivision display for easy confirmation of safety when
driving backward.
ACB05474 AB
ACB05487 AB
CHASSIS ELECTRICAL
54A-43
OPERATION
When the selector lever is moved to the R (reverse)
position with the ignition switch "ON", the image of
the rear view camera is displayed on the display
audio screen or multivision display screen.
Screen display
<Vehicles with display audio>
Caution message
Approx. 2 m behind the vehicle
Tailgate
AC612475 AG
Tailgate
Approx. 0 m behind the vehicle
AC612475 AH
Steering wheel
audio remote control
switch
Steering wheel
voice control
switch
ACB05490AB
CHASSIS ELECTRICAL
54A-44
USB ADAPTER
M2547100100021
USB adapter
ACB05492 AB
CONSTRUCTION DIAGRAM
Microphone unit
(built in front room lamp)
Steering wheel
voice control
switch
ACB05490
AC704935
ACB05492
ACB05493 AB
SPEAKER
M2545000100426
CHASSIS ELECTRICAL
54A-45
SPECIFICATIONS
Item
Tweeter
25
35
15
35
15
TWEETER
The 3.5 cm balance dome tweeters are incorporated
in the front door sash trim.
DOOR SPEAKER
The 16 cm paper cone speakers are incorporated in
the front door and rear door.
ANTENNA
M2545100100371
The premium sound system applies "Rockford Fosgate", American top car audio brand, as same as
current model. All the electronics devices, circuits,
like audio unit and premium amplifier, and sound
structures, such as door speakers and subwoofer
are newly developed. And the sound system is tuned
thoroughly by professional Mitsubishi and Rockford
engineers, the Rockford Fosgate premium sound
system accomplished higher sound quality than the
current model having high reputation at world wide
markets.
CHASSIS ELECTRICAL
54A-46
CONSTRUCTION DIAGRAM
Audio amplifier
Tweeter
Subwoofer
ACC00014 AB
FUNCTION
AUDIO AMPLIFIER
M2547000200258
As a separate amplifier, 8-ch audio amplifier incorporating digital signal processor (total maximum output
of 710 W) has been introduced.
CHASSIS ELECTRICAL
54A-47
SPEAKER
M2545000100437
SPECIFICATIONS
Item
Tweeter
50
25
80
40
80
40
Subwoofer
150/150
75/75
TWEETER
The 3.5 cm soft dome tweeters are incorporated in
the front door sash trim.
By using light weight CCAW (Copper-Clad Aluminium Wire) voice coil and Tetoron diaphragm, making much clear and comfortable high frequency
sound.
Vacuum moulded 3D shape cone woofer has advantages for lighter weight and higher stiffness. By making horn shaped surrounding of the tweeter, makes
sound connection smoothly from low to high frequency.
DOOR SPEAKER
SUBWOOFER
CHASSIS ELECTRICAL
54A-48
Resin cover
Resin plug
Front door
speaker
Resin cover
Resin plug
Resin plug
Rear door
speaker
Sheet metal
cover
Urethane integrated
resin sheet
Front door
water proof film
Sheet metal
cover
Urethane integrated
resin sheet
Rear door
water proof film
ACB05473 AB
Features
DIGITAL RADIO
DC/DC CONVERTER
M2543900100014
Digital Audio Broadcast (DAB) (digital radio) is supported. A DAB tuner is installed in the front inner pillar lower.
CHASSIS ELECTRICAL
54A-49
<Multivision display>
ACC
DC/DC converter
Battery (+B) output
Boost section
Battery
Battery (+B) input
Ignition switch
(OFF)
Relay 2
Relay 1
AS&G-ECU
Control section
AC905396 AH
The DC/DC converter outputs the battery voltage input from the battery to each audio device. (Relay 1:
Close, Relay 2: Open)
IGNITION SWITCH: ON or ACC position <except at auto start by Auto Stop & Go
(AS&G) system>
Battery
<Multivision display>
ACC
DC/DC converter
Battery (+B) output
Boost section
Battery
Battery(+B) input
Ignition switch
(ACC/ON)
Relay 2
Relay 1
ACC output
<Multivision display>
ACC input
Control section
AS&G-ECU
AC905398 AF
When there is an ACC input from the ignition switch, the DC/DC converter closes the relay 2, and the ACC
output <multivision display, AUDIO display (instrument panel assembly centre)> is sent from the DC/DC converter to each device. (Relay 1: Close, Relay 2: Close)
54A-50
CHASSIS ELECTRICAL
IMMOBILIZER SYSTEM <Vehicles without keyless operation system>
IGNITION SWITCH: ON position <at auto start by Auto Stop & Go (AS&G) System>
<Multivision display>
ACC
Battery
DC/DC converter
Battery (+B) output
Boost section
Radio and CD player
Multivision display
Hands free-ECU
Battery
Battery (+B) input
Ignition switch
(ON)
Relay 2
Relay 1
ACC output
<Multivision display>
ACC input
AS&G-ECU
Control section
Boost command
from AS&G-ECU
AC905388AG
According to the boost command sent from the AS&G-ECU, the DC/DC converter opens the relay 1. At this
time, the battery voltage decreased by the auto start is boosted to approximately 12V, and is output to each
audio device.(Relay 1: Open, Relay 2: Close)
NOTE: .
DC/DC converter boost stop condition (boost is stopped when any of the following applies)
Input voltage to DC/DC converter is 12.2 V or more.
DC/DC converter boost duration is 5 seconds or more.
Diagnosis code B1302 or B1301 is set in AS&G-ECU.
CHASSIS ELECTRICAL
IMMOBILIZER SYSTEM <Vehicles without keyless operation system>
54A-51
CONSTRUCTION DIAGRAM
Ignition key
Immobilizer
antenna
Receiver
antenna
ETACS-ECU
Engine-ECU
Starter relay
CAN-C
ID
CPU
Ignition
Transponder
CAN
Injection
Steering lock
ACB05551 AB
MAIN COMPONENTS
Component name
Outline of function
Receiver antenna
Receives the operation signals from the lock/unlock switches on the ignition
key (transmitter and transponder), sends them to ETACS-ECU
Sends signal to the transponder in the ignition key and receives the reply data
from the transponder via the steering lock (immobilizer antenna), sends the
reply data to ETACS-ECU.
Communication with transponder is operated by ETACS, Receiver antenna is a
driver module for transponder communication.
The ignition key (transponder) receives signals for certification sent from
ETACS-ECU via receiver antenna and immobilizer antenna, and sends the
reply data signal to ETACS-ECU via receiver antenna and immobilizer
antenna.
The ignition key (transmitter) also sends signals to receiver antenna when the
lock/unlock switches on it are operated.
ETACS-ECU
Engine-ECU
CHASSIS ELECTRICAL
54A-52
System configuration
Ignition key
Lock switch
Unlock switch
Transmitter
Transponder
Door mirror assembly
Radio
frequency
signal
(Transponder)
Steering lock
(immobilizer
antenna)
Radio
frequency
signal (Transmitter)
Receiver
antenna
Room lamp,
Ignition key cylinder
illumination lamp
Door lock actuator
Tailgate latch
assembly
ETACS-ECU
Power window switch
CAN-C
communication
Turn-signal lamp
Engine-ECU
ACC00115 AB
OPERATION
1. When the ignition key is inserted to the ignition
switch or the ignition switch is turned to the ON
position, ETACS-ECU starts operation of receiver
antenna, and starts communication with ignition
key (transponder) by radio frequency.
2. When the ignition key receives the request signal
to start the communication from receiver antenna
via immobilizer antenna, then transponder starts
the communication and send the signal for
communication to receiver antenna via
immobilizer antenna.
3. Receiver antenna sends the codes (key ID, etc)
sent from the ignition key to the ETACS-ECU.
CHASSIS ELECTRICAL
ETACS
54A-53
ETACS
GENERAL INFORMATION
M2545400200744
ETACS*-ECU
GATEWAY FUNCTION
LIN-TAS
ETACS-ECU
LIN
CAN-C-Mid
CAN-C
ACC01043AB
CODING FUNCTION
By writing the coding data such as vehicle model,
destination, and equipment level to ECUs, the functions of ECUs can be changed. There are two types
of coding method, the local coding and global coding.
CHASSIS ELECTRICAL
54A-54
ETACS
CUSTOMISATION FUNCTION
M2545400400953
By operating the M.U.T.-III ETACS system, the following functions can be customised. The programmed information is held even when the battery
is disconnected.
Adjustment
Adjustment item
Adjusting content
item (M.U.T.-III
(M.U.T.-III display)
display)
Turn power
source
ACC or IG1
IG1
Disable
No function
Enable
Hazard answer
back
Lock:1, Unlock:2
Lock:1, Unlock:0
Lock:0, Unlock:2
Lock:2, Unlock:1
Lock:2, Unlock:0
Lock:0, Unlock:1
Lock:0, Unlock:0
No function
Front wiper
operation
Adjustment of
turn-signal lamp
operation condition
Adjusting content
Adjustment of the
number of keyless
hazard warning
lamp answer back
flashes
Adjustment of the
Normal INT
intermittent
windshield wiper
Variable INT
operation <vehicles
without lighting
Speed Sensitive
control sensor or
vehicles without
LDW>
Adjustment of the
Normal INT
intermittent
windshield wiper
Variable INT
operation <vehicles
with lighting control
sensor or vehicles Speed Sensitive
with LDW>
Rain Sensitive
CHASSIS ELECTRICAL
ETACS
Adjustment
item (M.U.T.-III
display)
Adjustment item
Adjusting content
(M.U.T.-III display)
54A-55
Adjusting content
No function
With function: Without delayed finishing
wipe function <Initial condition (vehicles for
RUSSIA)>
0 sec.
No wiper interval
4 sec.
4 seconds
8 sec.
16 sec.
16 seconds
No function
Not Auto
No synchronised operation
Open/Close by IG
OPN/CLS Keyless
Sensitivity for
auto lamp
Auto lamp
linked wiper
Photo sensor
Level 1 bright
sensitivity
Level 2 bright
(illumination
intensity) <vehicles
with photo sensor> Level 3
Level 4 dark
Lighting control
sensor sensitivity
(illumination
intensity) <vehicles
with lighting control
sensor or vehicles
with LDW>
Level 1 bright
Level 2 bright
Level 3
Level 4 dark
Level 5 dark
Presence of
wiper-linked auto
lamp function
<vehicles with
photo sensor>
Disable
Enable
With function
CHASSIS ELECTRICAL
54A-56
Adjustment
item (M.U.T.-III
display)
ETACS
Adjustment item
Room lamp
Adjustment of
delay timer with interior lamp delay
door
shutdown time
Adjusting content
(M.U.T.-III display)
Adjusting content
0 sec.
7.5 sec.
7.5 seconds
15 sec.
30 sec.
30 seconds
60 sec.
60 seconds
120 sec.
120 seconds
180 sec.
180 seconds
No function
Interior lamp
auto cut timer
Adjustment of
interior lamp
automatic shutdown
function operation
time
Disable
No function
3 min
3 minutes
30 min
60 min
60 minutes
Normal
Long
0.8 second
Intelligent/Comf With/without
ort washer
Comfort washer
function
Disable
Enable
Auto door
unlock
Disable
Always (P pos)
Always(Lock pos)
Door unlock
mode
Deadlock
Button
Operation
Adjustment of the
auto door unlock
function
Adjustment of
All Doors Unlock
power door locks
with selective
unlocking <Vehicles Dr Door Unlock
without dead lock
system>
Adjustment of the
Twice
dead lock system
setting procedure
<vehicles with dead Once
lock system>
CHASSIS ELECTRICAL
ETACS
Adjustment
item (M.U.T.-III
display)
Adjustment item
Alarm
Enables/disables
security alarm
<Vehicles with
security alarm>
Adjusting content
(M.U.T.-III display)
Adjusting content
30 sec.
60 sec.
60 seconds
120 sec.
120 seconds
180 sec.
180 seconds
Disable
Without function
Enable
54A-57
Duration of
pre-alarm
Adjustment of
10 sec.
pre-alarm (interior
6 sec.
alarm) continue
time <Vehicles with
security alarm
(vehicles without
security alarm
sensor)>
Multi mode
No function
Adjustment of
automatic rear
window wiper
operation with
reverse gear
engaged
Enable(R wip.ON)
Enable(R/F wip.)
Enable
No function
Disable
KOS feature
Both enable
Both disable
0 sec.
0 second
3 sec.
5 sec.
5 seconds
Rear
wiper(linked
reverse gear)
KOS unlock
disable time
KOS function
adjustment
<Vehicles with
KOS>
6 seconds
CHASSIS ELECTRICAL
54A-58
ETACS
Adjustment
item (M.U.T.-III
display)
Adjustment item
Remote ENG
starter answer
back
Remote engine
Disable
starter answer back Enable
function adjustment
ACC power
auto cut
No function
Sensitivity level
setting of security
alarm sensor
<Vehicles with
security alarm
(vehicles with
security alarm
sensor)>
Level 1
Level 2
Level 3
Level 4
Disabling or
enabling coming
home light function
Disable
No function
15 sec.
30 sec.
60 sec.
180 sec.
Disabling or
enabling welcome
light function
Disable
No function
Small lamp
Head lamp
Volume 1
Volume 2
Volume 3
A/C
Recirculation
Control
With/without
inside/outside air
automatic control
function
Disable
No function
Enable
A/C Switch
Control
With/without A/C
automatic control
function
Disable
No function
Enable
Eco Mode
Sensitivity for
security sensor
Coming home
light
Welcome light
Outer buzzer
volume
Adjusting content
(M.U.T.-III display)
Adjusting content
With function
CHASSIS ELECTRICAL
SECURITY ALARM
Adjustment
item (M.U.T.-III
display)
Adjustment item
Adjusting content
(M.U.T.-III display)
A/C Sensible
temp.
customize
Adjusting mean
-2
value for
temperature setting
54A-59
Adjusting content
-1
Normal
FACE / FOOT
Air outlet ratio
Normal
Changes air
distribution rate for
FACE/FOOT vents
during manual
operation.
Auto Rear
Activates the rear
Disable
Defogger(Engin window defogger
Enable
e Start)
when the ambient
temperature is
low.(The rear
window defogger
has never been
activated since the
ignition switch was
turned on last time)
SECURITY ALARM
GENERAL INFORMATION
M2545700200659
CHASSIS ELECTRICAL
54A-60
SECURITY ALARM
CONSTRUCTION DIAGRAM
ETACS-ECU
Front turn-signal lamp
Horns
ACC01584AB
CHASSIS ELECTRICAL
54A-61
SECURITY ALARM
CONSTRUCTION DIAGRAM
ETACS-ECU
Front turn-signal lamp
ACC01583 AB
LIN
Security alarm sensor
ETACS-ECU
LIN-TAS
Security alarm siren
54A-62
CHASSIS ELECTRICAL
SECURITY ALARM
System disarmed
Door(s) is locked by the keyless entry function
or the keyless operation system
(including lock operation by the timer lock).
Ready to be armed
All doors, tailgate and
hood remains closed
for 20 seconds.
Ready to be triggered
Hood is opened.
or
Door(s) or tailgate is opened in
an unauthorized way.
NOTE:
*: Interior protection and
Exterior protection
Warning*
ACC01999AB
OPERATION
1. Operating the door lock with the keyless entry
transmitter or keyless operation key (except for
operating the door lock with the key cylinder)
makes the vehicle ready for the alarm, and "ping"
tone starts.
2. After 20 seconds, the incorrect door opening
(opening door or tailgate without unlocking by the
keyless entry) sounds the room alarm with "Beep"
tone under the alarm state.
3. After 10 seconds, in addition to the "Beep" tone,
the hazard lamps blink, and the horns sound
intermittently for 27 seconds to execute exterior
protection. If the hood is opened while the vehicle
is under the alarm state or the interior protection
state, the exterior protection will be executed
immediately.
CHASSIS ELECTRICAL
SECURITY ALARM
54A-63
System disarmed
Door(s) is locked by the keyless entry function
or the keyless operation system
(including lock operation by the timer lock).
Ready to be armed
All doors, tailgate and
hood remains closed
for 20 seconds.
Ready to be triggered
Hood is opened.
or
Door(s) or tailgate is opened in
an unauthorized way.
NOTE:
*: Exterior protection
Warning*
ACC01999AC
OPERATION
1. Locks the doors by the keyless entry transmitter
or keyless operation key (except for operating the
door lock with the key cylinder).
2. "Ready to be armed" is set, the "Ping" tone
sounds and the security indicator starts blinking.
(The security alarm sensor is not disabled
temporally*1.)
3. After 20 seconds, the status shifts to "Ready to be
triggered".
4. Irregular door opening or tailgate opening
(opening of door or tailgate without unlocking
using the keyless entry transmitter or keyless
operation key)
5. After the transferring to the "Warning" status, the
ETACS-ECU generates the "Beep" tone, the
hazard warning lamp flashes, and the security
alarm siren sounds intermittently (Maximum 10
times) for 27 seconds.
With the "Ready to be triggered" status, the following operation or status immediately transfers
the status to "Warning".
CUSTOMISATION FUNCTION
M2545700400482
By operating the M.U.T.-III ETACS system, the following functions can be customised. The proDownloaded from www.Manualslib.com manuals search engine
CHASSIS ELECTRICAL
54A-64
Adjustment item
(M.U.T.-III display)
Adjustment item
Alarm
Without function
Adjustment of pre-alarm
(interior alarm) continue
time <Vehicles without
security alarm sensor>
10 sec.
10 seconds (initial
condition)
6 sec.
6 seconds
Duration of pre-alarm
Adjusting content
(M.U.T.-III display)
Adjusting content
100% sensitivity of
security alarm sensor
(initial condition)
90% sensitivity of security
alarm sensor
Level 3
Level 4
NOTE: If there are bad weather or poor road conditions, the system may not operate correctly.
CHASSIS ELECTRICAL
54A-65
Construction diagram
LDW-ECU
LDW switch
ACC00901
ASC-ECU
Column switch
Steering wheel sensor
Combination meter
Side turn-signal lamp
ETACS-ECU
Engine-ECU
Stop lamp switch
ACC00954 AB
LDW switch
Ignition switch
Combination meter
Displays the audible and visual LDW indicator and warning according to the
signals which are sent by the LDW-ECU.
Combination meter
LDW
(multi-information display) indicator
LDW
warning
Displays the LDW status. Also informs the driver that the LDW
camera is initialised or the LDW camera image is tuned.
Displays if the LDW fails.
CHASSIS ELECTRICAL
54A-66
Component name
Functional Description
Engine-ECU
ASC-ECU
Detects the yaw rate and longitudinal and lateral acceleration of the vehicle, and
sends the corresponding signal to the LDW-ECU via CAN communication.
Detects steering angle of the steering wheel, and sends the corresponding
signal to the LDW-ECU via CAN communication.
ETACS-ECU
System Configuration
LDW-ECU
(integrating camera)
LDW switch
Engine-ECU
ASC-ECU
Steering
wheel sensor
(CAN-C
communication)
ETACS-ECU
(CAN-C-Mid
communication)
IG switch
Combination
meter
Wiring harness
wires
Column
switch
Stop lamp
switch
ACC00798
System fail-safe
If a malfunction is detected, the system will enter a
fail-safe mode to protect the system.
NOTE: For details of the fail-safe function, refer to
Workshop Manual.
SYSTEM OPERATION
Operation
M2549800500013
CHASSIS ELECTRICAL
54A-67
Warning
ACC00941AB
ACC01897AB
LDW indicator
ACC01898AB
CHASSIS ELECTRICAL
54A-68
ACC01083AB
If your vehicle intrudes a warning range, the LDW will provide visual and audible warnings. The warning will
be activated for 10 seconds in maximum. Even if the vehicle exits from the range soon, the warning will continue for at least three seconds.
Warning range
Distance
to the
lane line
Lane line
Approaching speed
ACC01084AB
54B-1
GROUP 54B
LOCAL
INTERCONNECT
NETWORK (LIN)
CONTENTS
GENERAL INFORMATION . . . . . . . .
54B-2
STRUCTURE . . . . . . . . . . . . . . . . . . .
54B-2
SYSTEM OPERATION . . . . . . . . . . . .
54B-3
54B-2
GENERAL INFORMATION
GENERAL INFORMATION
M2545600100019
STRUCTURE
M2545600200395
Master ECU
Slave ECU
ETACS-ECU
Sunroof-ECU
<Vehicles with
sunroof>
Column switch
(column-ECU)
Slave ECU
Slave ECU
AC608956AD
54B-3
SYSTEM OPERATION
SYSTEM OPERATION
M2545600300132
Master ECU
Slave ECU
Slave task C
Master task
Slave task A
Slave task B
Slave ECU
Slave task D
Byte field
1 byte
Logical value:
<Master task>
Response
Slave task D
Header
Response
0
Start bit
Header
Header
Slave task A
Response
Slave task C
Data bit
Header
Response
Stop bit
Time
Slave task B
54B-4
SYSTEM OPERATION
State:
Dominant
Recessive
1
Logical value:
0
AC309813 AF
MESSAGE FRAME
Message frame
Header
Response
1 (Recessive)
Logical value:
0 (Dominant)
a
c: Identifier region
b: Synchronisation region
d: Data region
e: Checksum region
AC506907 AD
Synchronisation
start region
Synchronisation
region
Identifier region
A region that stores an ID to call the slave ECU defined by the LIN
protocol. The number of bytes for the data region is also defined in this
region.
54B-5
Frame
Region name
Description
Response
Data region
A region to store the control data used by ECU that is called by the
header
Checksum region
NOTES
54C-1
GROUP 54C
CONTROLLER
AREA NETWORK
(CAN)
CONTENTS
GENERAL INFORMATION . . . . . . . .
54C-2
SELF-DIAGNOSIS . . . . . . . . . . . . . . .
54C-6
STRUCTURE . . . . . . . . . . . . . . . . . . .
54C-3
54C-7
SYSTEM OPERATION. . . . . . . . . . . .
54C-4
54C-2
GENERAL INFORMATION
GENERAL INFORMATION
M2542000100386
54C-3
STRUCTURE
STRUCTURE
M2542000201405
Terminal resistor
Terminal resistor
ETACS-ECU
CAN_L
CAN_L
CAN_H
CAN_H
Steering
wheel
sensor
4WD-ECU
OSS-ECU
SRS-ECU
ABS-ECU
or
ASC-ECU
A/C-ECU
CVT-ECU
EPS-ECU
KOS-ECU
Radio and
CD player
or CAN box
unit
Diagnosis
connector
Main
bus line
M.U.T.-III
Engine-ECU
Electric
tailgate
control unit
Terminal resistor
Corner sensor/
back sensor
-ECU
CAN-C
CAN-C-Mid
Combination meter
Terminal resistor
54C-4
SYSTEM OPERATION
With CAN bus, the terminal resistors are incorporated in ECU. Resistors with approximately 120
is used for the dominant ECU.
NOTE: .
Dominant ECU: ETACS-ECU, engine ECU
and Combination meter.
Non-dominant ECU: ECU and sensor on CAN
network, excluding ETACS-ECU, engine ECU
and Combination meter.
To the CAN bus line, ECU, sensor, and diagnosis
connector are connected as follows for each network.
CAN-C
ETACS-ECU
Steering wheel sensor
4WD-ECU <4WD>
SRS-ECU
SYSTEM OPERATION
M2542000300506
Data frames
A
ECU-1
Interval "a"
B
ECU-2
Transmission
suspended by
mediation
Interval "b"
C
ECU-3
Interval "c"
A
Retransmission
CAN bus
AC206267
AC206267AB
54C-5
SYSTEM OPERATION
MEDIATION
Because each ECU transmits data independently on
the CAN bus, there are cases of data collision when
multiple data frames that ECUs attempt to transmit
simultaneously (if multiple ECUs transmit at nearly
the same moment). At this moment, processing of
the ECUs attempting transmission is performed in
the following way.
1. Data frame with high priority is transmitted first
according to ID codes memorized in data frames.
2. Transmission of low-priority data (data frames) is
suspended by the issuing ECUs until the bus
clears (when no transmission data exists on the
CAN bus).
NOTE: If the suspended state continues for a specific time, new data (data frame content) is created and sent.
3. ECU containing suspended data frames transmits the data when the bus becomes available.
NOTE: There is enough capacity on the CAN bus,
which never prevents data frames from being sent.
3.5 V
2.5 V
Voltage
transformation
in CAN_L
State:
1.5 V
Recessive
Dominant
Recessive
0
Logical value:
1
AC204753AE
54C-6
SELF-DIAGNOSIS
DATA FRAMES
Data Frames
SOF
ID region
Control
Data region
CRC region
region
ACK
EOF
region
AC404606AB
ID (Identifier) region
Identifies the data content while specifying priority rank in case of mediation
Control region
Specifies the frame type, data length, etc.
Data region
Values used for data control, etc.
CRC (Cyclic Redundancy Check) region
Region where to check for errors in sent data.
The transmitting ECU calculates data regions by
applying prescribed operations and stores the
results. The receiving ECU detects erroneous
communication by comparing the CRC region
with the data region.
SELF-DIAGNOSIS
M2542000400428
TIME-OUT
Each ECU transmits data frames periodically. If the
data frame is not received within the specified period,
the intended receiving ECU transmits a diagnosis
code indicating communication time-out for the ECU
that failed to transmit.
FAILURE DATA
When the transmitting ECU detects failure of a sensor directly connected to it, this is the pertinent data
used to inform the ECU.
54C-7
NOTES
55-1
GROUP 55
HEATER, AIR
CONDITIONER AND
VENTILATION
CONTENTS
GENERAL INFORMATION . . . . . . . .
55-2
55-7
HEATER CONTROL . . . . . . . . . . . . .
AIR CONDITIONER CONTROL
SYSTEM . . . . . . . . . . . . . . . . . . . . . . .
CUSTOMIZATION FUNCTION . . . . . .
55-13
A/C COMPRESSOR . . . . . . . . . . . . . .
55-14
CONDENSER . . . . . . . . . . . . . . . . . . .
55-15
DUCT. . . . . . . . . . . . . . . . . . . . . . . . . .
55-16
VENTILATION SYSTEM. . . . . . . . . . .
55-17
55-10
55-11
55-2
GENERAL INFORMATION
GENERAL INFORMATION
M2551000101826
The new heater unit integrates blower, and evaporator, it increases the air flow but reduces air flow
resistance and air flow noise.
FEATURES
ENHANCEMENTS IN COMFORT
With the adoption of automatic A/C system, the
inlets (fresh air/recirculation air), the vents, temperature at the vents and fan speed are automatically the controlled according to the outside
temperature and cabin temperature so that the
optimum air conditioner is achieved.
By the adoption of clean air filter, the air quality in
the cabin has been kept.
Improves the cooling performance by optimal
refrigerant line routing and prevents potential
refrigerant leaks by reducing refrigerant line connections.
Independent air conditioner control function
allows individual temperature adjustment at the
right and left depending on which the customer
prefers.<Vehicles with DUAL-ZONE AUTO A/C>
ENHANCEMENTS IN OPERATION
PERFORMANCE
To enhance luxurious appearance and convenience, a liquid crystal display panel has been
adopted.
Customize function has been added for the
enhanced convenience.
ENHANCEMENT IN SAFETY
A/C system will shut down automatically if the air
bags are open.
Crushable space has been adopted into heater
unit to reduce the risk of passenger injuries if a
collision occurred.
ENHANCEMENTS IN RESPONSIBILITY
Reliable information transmission is achieved by
connecting A/C-ECU and each ECU via CAN communication.
SPECIFICATIONS
Item
Specification
Compressor type
QS90
Cooling output kW
5.5
Heating output kW
5.7
Refrigerant
Type
HFC-134a
Charge quantity g
480 - 520
55-3
GENERAL INFORMATION
CONSTRUCTION DIAGRAM
ACB03811AD
ACB03813AC
55-4
GENERAL INFORMATION
A/C compressor
suction hose
High-pressure
side valve
Low-pressure
side valve
Heater unit
A/C compressor
discharge hose
Condenser
A/C compressor
assembly
A/C condenser
outlet pipe
ACB05002AB
55-5
ACB05540 AB
55-6
GENERAL INFORMATION
COMMUNICATION
ETACS-ECU
Ambient temperature sensor
Engine water temperature sensor
A/C out put
Rear defogger
Status of ignition key
A/C compressor
Cooling fan
Idle-Up
Rear defogger relay
CAN-C-Mid
CAN-C
+B (12V)
(ETACS)
CVT
Fin thermo sensor
IG (12V)
(ETACS)
A/C pressure sensor
Heater
controller
assembly
(A/C-ECU)
Audio
Air mixing damper
control motor*
ABS
ILL+, ILL(Meter)
Power transistor
ILO+, ILO(switches)
Display
Blower motor
NOTE
: Interactive communication
*: On vehicles with dual- zone auto A/C, two air mixing
damper control motors are fitted. On vehicles single- zone
A/C, one air mixing damper control motor is fitted.
Combination meter
-ECU
Diagnostic
connector
Engine-ECU
ACC00036AB
55-7
Front defroster
Side defroster
Side defroster
Side
outlet
Centre
outlet
Recirculation
Fresh
Side
outlet
Heater core
Heater outlet
for 2nd seat
Evaporator
Blower motor
Heater outlet
for front seat
AC612039AO
Power transistor
Blower motor
NOTE:
*1: <SINGLE-ZONE AUTO A/C>
*2: <DUAL-ZONE AUTO A/C>
ACB05541AB
55-8
Heater core
Blower case
ACB05542 AB
Heater core
Air mixing damper (RH)
Blower case
Evaporator
Drain port
Heater core
AC506491AB
55-9
The evaporator and heater core has been longitudinally installed in the vehicle length, and a
crushable space has been ensured so that it
absorbs the impact in case of a collision and
reduces the risk of passenger injuries.
Inside air recirculation is controlled by driving the
inside/outside damper, thus improving the heating performance in winter.
The air temperature of the defroster outlets has
been set lower than at the foot outlets to prevent
the red glow on face in winter. In order to avoid
too cool temperature around the torso, the air distribution at the side face and foot outlets is optimised.
Clean air filter has been introduced as standard
to prevent the intrusion of foreign materials
including pollen, dust and cigarette smoke to
improve the air quality inside the passenger compartment.
The installation position of clean air filter has
been set to the backside of glove box to facilitate
the filter replacement operation. At the same
time, the one-touch tab structure has been
adopted for the cover installation to enable the
replacement operation without tools.
The air mixing damper control motors and the air
mixing dampers are installed as shown. The air
mixing dampers can be operated independently
to allow passengers to set temperature each for
the driver and the front passenger. <Vehicles with
DUAL-ZONE AUTO A/C>
55-10
HEATER CONTROL
HEATER CONTROL
M2551000900904
Outside/inside air
changeover switch
Air outlet
changeover switch
A/C switch
AUTO switch
OFF switch
Rear defogger switch
Fan mode
changeover switch
Defogger switch
ACB05984AB
LCD panel
<WITHOUT DUAL A/C>
Set temperature
display
Inside/outside
air display
Illuminates at
A/C ON mode
Illuminates while
the blower motor is on
Air volume
display
55-11
DUAL A/C
A/C switch
Outside/inside air
changeover switch
AUTO switch
Fan mode
changeover switch
Air outlet
changeover switch
OFF switch
Rear defogger switch
Defogger switch
ACB05404AC
Illuminates
at DUAL mode
Illuminates at
A/C ON mode
Air volume
display
Illuminates while
the blower motor is on
Inside/outside
air display
ACB05985 AB
General
The air conditioner system with following features
has been adopted.
If the heater fan runs at higher stage, the recirculation ratio of heated air will be increased, thus
improving heating performance.
The heating performance is enhanced by
increasing air volume.
The heating performance is enhanced by restricting minimum air volume at low ambient temperature (-5C or less).
The interior temperature sensor can measure
temperature more precisely due to better sealing
around it. This improves the response and comfort of the automatic air conditioner.
55-12
CONTROL
FORCED DEF CONTROL
IDLE-UP CONTROL
MAX COOL
MAX HOT
Air mix
damper
MAX COOL
position
MAX HOT
position
Air outlet
mode
FACE position
FOOT position
Air volume
Maximum
Maximum
Fresh air
position*
Air
conditioner
switch
OFF*
ON*
COMMUNICATION
DIAGNOSTIC FUNCTION
A/C-ECU has the following functions for easier system checks.
DIAGNOSTIC FUNCTION
Service data output
Actuator test
NOTE: For each item, refer to the Workshop Manual.
55-13
CUSTOMIZATION FUNCTION
M2551003000018
By operating the M.U.T.-III ETACS system, the following functions can be customised. The programmed information is held even when the battery
is disconnected.
Adjustment
Adjustment item
Adjusting content
item (M.U.T.-III
(M.U.T.-III display)
display)
Adjusting content
A/C
Recirculation
Control
With/without
inside/outside air
automatic control
function
Disable
No function
Enable
A/C Switch
Control
With/without A/C
automatic control
function
Disable
No function
Enable
A/C Sensible
temp.
customize
Adjusting mean
-2
value for
temperature setting
-1
Normal
FACE / FOOT
Air outlet ratio
Normal
Changes air
distribution rate for
FACE/FOOT vents
during manual
operation.
55-14
Adjustment
item (M.U.T.-III
display)
Adjustment item
Adjusting content
(M.U.T.-III display)
Auto Rear
When ambient
Disable
Defogger(Engin temperature is 3
Enable
e Start)
degree or less, the
rear defogger will
be turned on
automatically. (The
rear window
defogger has never
been activated
since the ignition
switch was turned
on last time)
Adjusting content
A/C COMPRESSOR
M2551001100837
High efficiency compressor with integrated oil separator has been adopted to enhance fuel economy by
reducing the A/C operating rate.
55-15
3D-PROFILE COMPRESSOR
Refrigerant temperature switch
Discharge valve
(internal relief valve)
AC708240 AC
CONDENSER
M2551001400333
The air conditioner compressor with following features has been adopted..
A sub-cool type is adopted in order to enhance
performance.
A narrower high-efficiency core and plastic brackets are adopted in order to save weight.
A condenser is assembled into the radiator as
one module, thus simplifying the structure.
Condenser
Radiator
ACB05982 AB
55-16
DUCT
M2551001300842
To windshield (Defroster)
Centre ventilator
ACB05540 AC
55-17
VENTILATION SYSTEM
M2551002001096
NOTES