2013 Outlander

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00-1

GROUP 00

GENERAL
CONTENTS
HOW TO USE THIS MANUAL. . . . . .

00-2

SPACIOUS CABIN . . . . . . . . . . . . . . . . . . .

00-6

ACTIVE SAFETY. . . . . . . . . . . . . . . . . . . . .

00-7

PASSIVE SAFETY . . . . . . . . . . . . . . . . . . .

00-8

TARGETS OF DEVELOPMENT . . . .

00-2

COMFORTABLE EQUIPMENTS . . . . . . . .

00-8

PRODUCT FEATURES . . . . . . . . . . .

00-2

ENVIRONMENTAL PROTECTION . . . . . . .

00-9

TECHNICAL FEATURES. . . . . . . . . .

00-3

VEHICLE IDENTIFICATION . . . . . . . .

00-9

EXTERIOR . . . . . . . . . . . . . . . . . . . . . . . . .

00-3

MODELS . . . . . . . . . . . . . . . . . . . . . . . . . . .

00-9

INTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . .

00-5

MAJOR SPECIFICATIONS . . . . . . . .

00-12

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GENERAL

00-2

HOW TO USE THIS MANUAL

HOW TO USE THIS MANUAL


M2000029001706

MODEL INDICATIONS
The following abbreviations are used in this manual
for identification of model types.
2000:Indicates models equipped with the 1,998 mL
<4B11, 4J11> petrol engine.
2200:Indicates models equipped with the 2,268 mL
<4N14> diesel engine.
2400:Indicates models equipped with the 2,360 mL
<4B12> petrol engine.
2WD:Indicates the 2-wheel drive vehicles.
4WD:Indicates the 4-wheel drive vehicles.
A/C:Indicates the air conditioner.

A/T:Indicates the automatic transmission, or models


equipped with the automatic transmission.
CVT: Indicates the continuously variable transmission.
DOHC: Indicates an engine with the double overhead camshaft.
INVECS:Indicates the intelligent and innovative vehicles electronic control system.
MIVEC:Indicates the Mitsubishi innovative valve timing electronic control system.
MPI:Indicates the multipoint injection.
M/T:Indicates the manual transmission, or models
equipped with the manual transmission.
SOHC:Indicates the single overhead camshaft.

TARGETS OF DEVELOPMENT
M2000004002315

Global demand for car production is expected to


recover and increase further in the future. Due to this
trend, the demand for SUV will also increase stably.
A middle-size segment still accounts for 40% of all
SUVs. Furthermore, emerging markets are also
expected to expand drastically. By considering these
market trends, Mitsubishi Motors launches "NEW
OUTLANDER", which leads with its innovations in
the areas of fuel consumption and environmental
protection (low CO2 emission level), in all the markets (including major advanced and emerging countries).

MAIN CONCEPT: WELL BALACNED ECO


SUV
Enhancement of actual fuel consumption & Perceived Quality to get well balanced SUV
Eco friendliness boasting of top class low fuel
consumption and CO2 emission
Excellent safety performance
High-quality and convenient interior and comfort
equipment

PRODUCT FEATURES
M2000005001207

EVOLVED ORTHODOXY SUV


UPPER CLASS QUALITY & CRAFTSMANSHIP
Perceived quality
The interior has been designed that customers
can feel PERCEIVED QUALITY when they open
the door and get in the car.
Quietness and comfortable cabin
Pendulum mount structure for New OUTLANDER
to reduce the engine vibration and the noise.
NEW low acoustic noise tyre is available.
Enhancement of noise isolation performance.
Special treatment to reduce wind noise at A-pillar,
door mirror and weatherstrip moulding.
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Enhancement of field of vision


Wide front and side views by optimized A-pillar
shape & component layout, low wiper rest position and washer nozzle mounted under the rear
edge of the hood.

LONG CARGO SPACE WITH EASY SEAT


ARRANGEMENT
Long cargo space with convenient luggage box
Best length in class at cargo space.
Convenient luggage box is available for Instyle
and Ultimate.
Long and flat cargo space
Easy double action folding 2nd seats.

GENERAL

00-3

TECHNICAL FEATURES

Long and flat cargo space (with luggage box) +


335 mm in comparison with current model.

Mode type

Explanation

4WD ECO

2WD at normal situation for fuel


economy and turns to 4WD due to
road condition automatically.

4WD AUTO

Same as current.

4WD LOCK

Same as current.

ENHANCEMENT OF ACTUAL FUEL


CONSUMPTION
Effective major items to enhance fuel economy &
CO2 emission
Low-resistance tyre used (Rolling resistance
-10%).
Enhancement of aerodynamics Cd: 0.33 (current
OUTLANDER: 0.36).
Weight reduction (- 85 kg from current OUTLANDER).
Advanced Electric AWC control
NEW "4WD ECO" mode enhances fuel economy
with dynamic stability.

Advanced equipment

Electric power tailgate.


Dual-zone air conditioner.
New-generation navigation system.
Display audio with rear view camera.
OSS (One-push Start Switch) & KOS (Keyless
Operation System).
Tilt & telescopic steering wheel.

TECHNICAL FEATURES
EXTERIOR
M2000017001884

DESIGN FEATURES
Design theme: Next generation environmental
friendly SUV, connecting people and nature.

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"Environment Initiative Design" matching new


era.
"Quality Design" providing good presence and
higher class.
"Advanced Design" showing a sense of high
practicality and high safety performance.

GENERAL

00-4

TECHNICAL FEATURES

MAIN FEATURES
ACB05806

3
2

2
1
ACC00047AC

1. FRONT DESIGN
Wide and stable image due to the combination of horizontal graphic and trapezoid grille.
2. SIDE DESIGN
Decent shape (boxy silhouette) shows reliable and practical image.
Aerodynamic body shape due to tuned roofline, narrowed-down side surface of cabin and
edge characters on corners.

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Lighter body due to rich tensioned surfaces


which helps to attain rigidity. (The form itself
create rigidity.)
Bold and grand image due to main character
line stretched from front to rear makes the car
look bigger than actual size.
Dynamic and going-forward image due to
wedged character line.
3. REAR DESIGN
Wide and nimble image due to high-positioned horizontal graphic.

GENERAL

00-5

TECHNICAL FEATURES

INTERIOR
M2000018002103

MAIN FEATURES

2
1

3
3
ACC00822AC

1. INSTRUMENT PANEL
Simple and clear image with few parting lines.
Good haptic quality with soft upper pad.
Functional layout due to central panel which
inclines.
Gently to driver.
Advanced image due to gloss black finish
centre panel.
Sporty image due to silver carbon decoration
panel.
2. DOOR TRIMS

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Good haptic quality with soft upper pad on


front doors.
Wide haptic due to horizontal large decoration
panel on front doors.
Moderate accent of combination of horizontal
graphic and dynamic shape of trim insert
(Including armrest).
3. SEAT
Simple and sustainable image due to moderate seam line character.
High quality image with double stitch for
leather seats.

GENERAL

00-6

TECHNICAL FEATURES

SPACIOUS CABIN
M2000000400456

COMFORT
9

10

11

13

12

14
5

16

15

17
6

18

ACC00826AB

No.

Item

Dimension mm

Overall length

4,655

Front overhang

955

Wheelbase

2,670

Rear overhang

1,030

Overall height (unladen)

1,680

Ground clearance (unladen)

215

Overall width

1,800

Front track

1,540

Rear track

1,540

Front leg space

870

10

Rear leg space

875

11

Third leg space

655

12

Head room

Front seat

921

13

Second seat

871

14

Third seat

805

Front seat

346

16

Second seat

395

17

Third seat

225

15

18

Hip-point height

Cargo room length

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1,685

GENERAL

00-7

TECHNICAL FEATURES

AERODYNAMICS

1
3

Rear under cover

Front under cover <4N1>

ACC00050AC

NEW OUTLANDER achieved a drag coefficient


of CD=0.33, 7-percent reduction as compared to
the current model, the cutting-edge computer
simulation technology and with the numerous
wind tunnel experiments. Optimized body form of
bumper side, roof, C pillar, and effective aerodynamic items such as air dams, under covers, rear
spoiler also reduce aerodynamic drag and lift
force.
These aerodynamic treatments contribute fuel
economy, low Co2 emission and the high speed
stability.
1. Optimized bumper makes the side flow very
smooth.
2. Tapered body shape makes the wake stable and
small.
3. Stream-lined roof shape is even more optimized.
4. Air resistance is reduced by optimally arranged
aerodynamic items such as air dams, under covers. These items reduce front and rear lift force,
too.

ACTIVE SAFETY
M2000031001606

The following safety equipment/systems are used:

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ABS (Anti-skid Braking System) with EBD (Electronic Brake-force Distribution)


(Refer to GROUP 35B Anti-skid Braking System
P.35B-2.)
ASC (Active Stability Control system)
(Refer to GROUP 35C Active Stability Control system P.35C-2.)
HSA ( Hill Start Assist system)
[Refer to GROUP 35C Hill Start Assist (HSA) system P.35C-9.]
ESS (Emergency Stop Signal system)
[Refer to GROUP 35C ESS FUNCTION P.35C-9.]
Security alarm
(Refer to GROUP 54A Security Alarm P.54A-59.)
ACC (Adaptive Cruise Control system)
(Refer to GROUP 17 Adaptive Cruise Control system P.17-8.)
FCM (Forward Collision Mitigation)
(Refer to GROUP 35C Forward Collision Mitigation
P.35C-24.)
LDW (Lane Departure Warning system)
(Refer to GROUP 54A Lane Departure Warning
system P.54A-64.)

GENERAL

00-8

TECHNICAL FEATURES

PASSIVE SAFETY

MULTI-INFORMATION DISPLAY
M2000032001654

The following safety equipment/systems are used:


RISE Body (Reinforced Impact Safety Evolution
body)
Driver's and front passenger's SRS (Supplemental Restraint System) air bag
Curtain air bag and Side-airbag
Driver's knee air bags
Front seat belt retractor with pre-tensioner and
force-limiter function.
Three-point rear seat belt with ELR/ALR (child
seat fixing mechanism)
Immobilizer function

<Standard meter>
Multi-information display

ACC00056AB

<High contrast meter>

COMFORTABLE EQUIPMENTS
M2000026000986

STEERING SYSTEM WITH TILT AND TELESCOPIC MECHANISMS


The tilt and telescopic mechanisms allow the driver
to adjust the steering wheel position precisely
depending on his/her wish and body size.

ELECTRIC TAIL GATE


Tail gate is adopted mechanism which opened and
closed automatically by electric according to the
switch operation. The open movement automatically
by Tail Gate Open Switch. Tail gate is adopted customize function which manually opening or automatically opening by OPEN SWITCH can be selected.
(Refer to GROUP 42A Electric Tail Gate P.42A-17)

KEYLESS OPERATION SYSTEM (KOS)


The door entry function has been employed, that
enables the driver to lock or unlock all the doors
(including tailgate) without taking the key out from
his/her pocket or bag by operating the lock/unlock
switches on the front door <Driver's side> or tailgate
whenever the driver carries the keyless operation
key with him/her. [Refer to GROUP 42B Keyless
Operation System (KOS) P.42B-2]

ONE-TOUCH START SYSTEM (OSS)


For vehicles equipped with the keyless operation
system (KOS), the push-type engine start switch has
been employed. [Refer to GROUP 42B One-touch
Start System (OSS) P.42B-18]

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Multi-information display

ACC00057AB

The multi-information display can display the following items: various warnings, odometer and trip meter,
illumination control, service reminder information,
engine coolant temperature, remaining fuel amount,
selector lever position, average and instantaneous
fuel consumption, possible cruising distance, average vehicle speed, and others. Displayed contents
can be switched by operating the multi-information
meter switch. Also, the displayed language or unit on
the multi-information display can be changed from
the function setting screen. (Refer to GROUP 54A
Combination Meter P.54A-22)

AUDIO AND NAVIGATION SYSTEM


A NEW GENERATION WIDE 2-DIN CD
A "Wide 2-DIN" size system has been
adopted.
Gloss black paint and silver decorations offer
premium image.
Supports USB/iPod control functions
NEWLY DEVELOPED DISPLAY AUDIO
Gloss black paint and silver decorations offer
premium image.
Features 6.1 inch QVGA (Quarter Video
Graphics Array) full-colour display and touch
screen.
Supports USB/iPod control functions
Rear view camera image with reference lines
NEWLY DEVELOPED NAVIGATION MITSUBISHI
MULTI COMMUNICATION SYSTEM (MMCS)

GENERAL

00-9

VEHICLE IDENTIFICATION

SD card is used as data storage instead of


HDD.
High-definition display [VGA (Video Graphics
Array) instead of QVGA (Quarter Video
Graphics Array)]
Dual display function such as navigation and
AV (Audio Visual)/Vehicle information, etc.
Supports USB/i-Pod control functions and SD
audio files

A/C SYSTEM
There are two modes for the air conditioner system;
full auto A/C and newly developed dual zone A/C.
Classification
Parts Name

The "dual zone A/C" mode allows separate stratification control selections for the right and left outlets,
depending on individual passenger's wishes (Refer
to GROUP 55 Heater, Air Conditioner and Ventilation P.55-2).

ENVIRONMENTAL PROTECTION
M2000027000945

Mitsubishi Motors Corporation has given careful consideration to protection of natural resources and the
environment. Environmentally friendly features are
shown below.
Features

Adoption of easy
recycling material

Bumper, Radiator grille, Instrument panel, Adoption of thermoplastic resin


Interior door trims

Expansion of recycled
material

Bumper, Radiator grille, Instrument panel, Re-use of material discarded in plant


Interior door trims
Sound absorbing materials in dash panel
and headlining, Oil level gauge

Reduction of
Fuel tank, Radiator, Heater core, Balance
hazardous substances weight for wheel, Glass ceramics print,
Electrode position paint, bearing metal,
valve sheet
Discharge headlamp, combination meter,
Navigation system

Re-use of discarded material in other


industry
Adoption of lead free material

Adoption of mercury free material

VEHICLE IDENTIFICATION
MODELS
M2000001101514

VEHICLES FOR EUROPE


<2000>
Model code
GF7W

Seating
capacity

Engine model

Transmission model

Fuel supply
system

XNSXL6

5-persons

F5MBB (Front wheel


drive 2WD, 5M/T)

MPI

XTXXL6

7-persons

XTHXL6

5-persons

4J11 (1,998 mL)


SOHC MIVEC petrol
engine, Auto Stop & Go
(AS&G) <Clear Tec
AS&G>

XTHXZL6
XTXXZL6

7-persons

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F1CJA (Front wheel


drive 2WD, INVECS-III
CVT with sport mode)
W1CJA (Electronic
control 4WD, INVECS-III
CVT with sport mode)

GENERAL

00-10

VEHICLE IDENTIFICATION

<2200>
Model code
GF6W

XJHXR6

Seating
capacity

Engine model

5-persons

4N14 (2,268 mL)


F6MBA (Front wheel
drive 2WD, 6M/T)
DOHC Direct
injection-diesel with
intercooled turbocharger
engine, Auto Stop & Go
(AS&G) <Clear Tec
AS&G>

XJHXL6
XJXXL6

7-persons

XLHFZL6

5-persons

XLXFZL6

7-persons

5-persons

Electrical fuel
injection
(Direct
injection-Diesel
engine control
system)

4N14 (2,268 mL)


W6MBA (Electronic
DOHC Direct
control 4WD, 6M/T)
injection-diesel with
intercooled turbocharger
engine, Auto Stop & Go
(AS&G) <Clear Tec
AS&G>

XJSXZR6
XJXXZL6

Fuel supply
system

4N14 (2,268 mL)


W6AJA (Electronic
DOHC Direct
control 4WD, INVECS-II
injection-diesel with
6A/T with sport mode)
intercooled turbocharger
engine

XLXFZR6
XJSXZL6

Transmission model

7-persons

XJXXZR6

VEHICLES FOR RUSSIA (EASTERN EUROPE COUNTRIES)


<2000>
Model code
GF2W

XTSHL6Z

Seating
capacity

Engine model

Transmission model

Fuel supply
system

5-persons

4B11 (1,998 mL) DOHC


MIVEC petrol engine

F1CJA (Front wheel


drive 2WD, INVECS-III
CVT with sport mode)

MPI

XTSHZL6Z

<2400>
Model code
GF3W

XTHHZL6Z

W1CJA (Electronic
control 4WD, INVECS-III
CVT with sport mode)
Seating
capacity

Engine model

Transmission model

Fuel supply
system

5-persons

4B12 (2,360 mL) DOHC W1CJA (Electronic


MPI
MIVEC petrol engine
control 4WD, INVECS-III
CVT with sport mode)

MODEL CODE

2 3

No. Item

Content

GF

Development

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4 5 6 7 8 9

OUTLANDER

10

ACB04331AB

GENERAL
VEHICLE IDENTIFICATION

No. Item

Content

2.0L MPI (4B11) MIVEC

2.4L MPI (4B12) MIVEC

2.2L Diesel (4N14)

2.0L MPI (4J11) Smart MIVEC

Engine type

Vehicle type

Station wagon

Body style

4-door with tailgate

Transmission type

6M/T

6A/T

5M/T

CVT

Vehicles for Europe: H-line <5-seating>

Trim level (Price class)

00-11

Vehicles for Russia: INVITE <2000>, INSTYLE <2400>


S

Vehicles for Europe: M-line


Vehicles for Russia: INFORM

8
9
10

Engine specification

Special feature
Steering wheel location
Destination

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Vehicles for Europe: H-line <7-seating>

Intercooled turbocharger (DOHC)

MIVEC (DOHC)

Auto Stop & Go (AS&G) <Clear Tec AS&G>

None

2WD

4WD

Left handle

Right handle

Vehicles for Europe

6Z

Vehicles for Russia

GENERAL

00-12

MAJOR SPECIFICATIONS

MAJOR SPECIFICATIONS
M2000030003278

VEHICLES FOR EUROPE

1
2

4
6

ACB04339AB

<2000>
Item

GF7W
XNSXL6

Vehicle
Front track
dimension mm Overall width

XTXXL6

1 1,540

1,540

2 1,800

1,800

Front overhang

3 955

955

Wheelbase

4 2,670

2,670

Rear overhang

5 1,030

1,030

Overall length

6 4,655

4,655

Ground clearance (unladen)

7 215

215

Overall height (unladen)

8 1,680

1,680

Rear track

9 1,540

1,540

Without full optional parts 1,380

1,450

With full optional parts

1,469

1,534

Gross vehicle weight

1,985

2,170

Gross axle weight rating-front

1,150

1,150

Gross axle weight rating-rear

1,250

1,250

Gross combination weight

3,665

3,850

Seating capacity

Engine

Model No.

4J11

4J11

Type

SOHC MIVEC petrol


SOHC MIVEC petrol
engine, Auto Stop & Go engine, Auto Stop & Go

Total displacement mL

1,998

1,998

Max. output <EEC> kW/rpm

110/6,000

110/6,000

Max. torque <EEC> Nm/rpm

195/4,100 4,200

195/4,100 4,200

Fuel system

Fuel supply system

MPI

MPI

Transmission

Model code

F5MBB

F1CJA

Type

Front wheel drive 2WD, Front wheel drive 2WD,


5M/T
INVECS-III CVT with
sport mode

Vehicle weight Kerb weight


kg

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GENERAL

00-13

MAJOR SPECIFICATIONS

Item

GF7W
XNSXL6

XTXXL6

Turning radius Body


m
Wheel

5.73

5.73

5.3

5.3

Item

GF7W
XTHXL6

Vehicle
Front track
dimension mm Overall width

XTHXZL6

1 1,540

1,540

2 1,800

1,800

Front overhang

3 955

955

Wheelbase

4 2,670

2,670

Rear overhang

5 1,030

1,030

Overall length

6 4,655

4,655

Ground clearance (unladen)

7 215

215

Overall height (unladen)

8 1,680

1,680

Rear track

9 1,540

1,540

Without full optional parts 1,420

1,485

With full optional parts

1,504

1,569

Gross vehicle weight

1,985

2,070

Gross axle weight rating-front

1,150

1,150

Gross axle weight rating-rear

1,250

1,250

Gross combination weight

3,665

3,750

Seating capacity

Engine

Model No.

4J11

4J11

Type

SOHC MIVEC petrol


SOHC MIVEC petrol
engine, Auto Stop & Go engine, Auto Stop & Go

Total displacement mL

1,998

1,998

Max. output <EEC> kW/rpm

110/6,000

110/6,000

Max. torque <EEC> Nm/rpm

195/4,100 4,200

195/4,100 4,200

Fuel system

Fuel supply system

MPI

MPI

Transmission

Model code

F1CJA

W1CJA

Type

Front wheel drive 2WD, Electronic control 4WD,


INVECS-III CVT with
INVECS-III CVT with
sport mode
sport mode

Vehicle weight Kerb weight


kg

Turning radius Body


m
Wheel

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5.73

5.73

5.3

5.3

GENERAL

00-14

MAJOR SPECIFICATIONS

Item

GF7W
XTXXZL6

Vehicle
Front track
dimension mm Overall width

1 1,540
2 1,800

Front overhang

3 955

Wheelbase

4 2,670

Rear overhang

5 1,030

Overall length

6 4,655

Ground clearance (unladen)

7 215

Overall height (unladen)

8 1,680

Rear track

9 1,540

Vehicle weight Kerb weight


kg

Without full optional parts 1,515


With full optional parts

1,599

Gross vehicle weight

2,170

Gross axle weight rating-front

1,150

Gross axle weight rating-rear

1,250

Gross combination weight

3,850

Seating capacity

Engine

Model No.

4J11

Type

SOHC MIVEC petrol


engine, Auto Stop & Go

Total displacement mL

1,998

Max. output <EEC> kW/rpm

110/6,000

Max. torque <EEC> Nm/rpm

195/4,100 4,200

Fuel system

Fuel supply system

MPI

Transmission

Model code

W1CJA

Type

Electronic control 4WD,


INVECS-III CVT with
sport mode

Turning radius Body


m
Wheel

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5.73
5.3

GENERAL

00-15

MAJOR SPECIFICATIONS

<2200>
Item

GF6W
XJHXL6/XJHXR6

Vehicle
Front track
dimension mm Overall width

XJXXL6

1 1,540

1,540

2 1,800

1,800

Front overhang

3 955

955

Wheelbase

4 2,670

2,670

Rear overhang

5 1,030

1,030

Overall length

6 4,655

4,655

Ground clearance (unladen)

7 215

215

Overall height (unladen)

8 1,680

1,680

Rear track

9 1,540

1,540

Without full optional parts 1,495

1,525

With full optional parts

1,579

1,609

Gross vehicle weight

2,085

2,260

Gross axle weight rating-front

1,150

1,150

Gross axle weight rating-rear

1,250

1,250

Gross combination weight

4,185

4,360

Seating capacity

Engine

Model No.

4N14

4N14

Type

DOHC Direct
injection-diesel with
intercooled
turbocharger engine,
Auto Stop & Go

DOHC Direct
injection-diesel with
intercooled
turbocharger engine,
Auto Stop & Go

Total displacement mL

2,268

2,268

Max. output <EEC> kW/rpm

110/3,500

110/3,500

Max. torque <EEC> Nm/rpm

380/1,750 2,500

380/1,750 2,500

Fuel system

Fuel supply system

Electrical fuel injection


(Direct injection-Diesel
engine control system)

Electrical fuel injection


(Direct injection-Diesel
engine control system)

Transmission

Model code

F6MBA

F6MBA

Type

Front wheel drive 2WD, Front wheel drive 2WD,


6M/T
6M/T

Vehicle weight Kerb weight


kg

Turning radius Body


m
Wheel

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5.73

5.73

5.3

5.3

GENERAL

00-16

MAJOR SPECIFICATIONS

Item

GF6W
XLHFZL6

Vehicle
Front track
dimension mm Overall width

XLXFZL6/XLXFZR6

1 1,540

1,540

2 1,800

1,800

Front overhang

3 955

955

Wheelbase

4 2,670

2,670

Rear overhang

5 1,030

1,030

Overall length

6 4,655

4,655

Ground clearance (unladen)

7 215

215

Overall height (unladen)

8 1,680

1,680

Rear track

9 1,540

1,540

Without full optional parts 1,580

1,610

With full optional parts

1,666

1,696

Gross vehicle weight

2,260

2,260

Gross axle weight rating-front

1,150

1,150

Gross axle weight rating-rear

1,250

1,250

Gross combination weight

4,360

4,360

Seating capacity

Engine

Model No.

4N14

4N14

Type

DOHC Direct
injection-diesel with
intercooled
turbocharger engine

DOHC Direct
injection-diesel with
intercooled
turbocharger engine

Total displacement mL

2,268

2,268

Max. output <EEC> kW/rpm

110/3,500

110/3,500

Max. torque <EEC> Nm/rpm

360/1,500 2,750

360/1,500 2,750

Fuel system

Fuel supply system

Electrical fuel injection


(Direct injection-Diesel
engine control system)

Electrical fuel injection


(Direct injection-Diesel
engine control system)

Transmission

Model code

W6AJA

W6AJA

Type

Electronic control 4WD, Electronic control 4WD,


INVECS-II 6A/T with
INVECS-II 6A/T with
sport mode
sport mode

Vehicle weight Kerb weight


kg

Turning radius Body


m
Wheel

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5.73

5.73

5.3

5.3

GENERAL

00-17

MAJOR SPECIFICATIONS

Item

GF6W
XJXXZL6/XJXXZR6

Vehicle
Front track
dimension mm Overall width

XJSXZL6/XJSXZR6

1 1,540

1,540

2 1,800

1,800

Front overhang

3 955

955

Wheelbase

4 2,670

2,670

Rear overhang

5 1,030

1,030

Overall length

6 4,655

4,655

Ground clearance (unladen)

7 215

215

Overall height (unladen)

8 1,680

1,680

Rear track

9 1,540

1,540

Without full optional parts 1,590

1,555

With full optional parts

1,674

1,644

Gross vehicle weight

2,260

2,260

Gross axle weight rating-front

1,150

1,150

Gross axle weight rating-rear

1,250

1,250

Gross combination weight

4,360

4,360

Seating capacity

Engine

Model No.

4N14

4N14

Type

DOHC Direct
injection-diesel with
intercooled
turbocharger engine,
Auto Stop & Go

DOHC Direct
injection-diesel with
intercooled
turbocharger engine,
Auto Stop & Go

Total displacement mL

2,268

2,268

Max. output <EEC> kW/rpm

110/3,500

110/3,500

Max. torque <EEC> Nm/rpm

380/1,750 2,500

380/1,750 2,500

Fuel system

Fuel supply system

Electrical fuel injection


(Direct injection-Diesel
engine control system)

Electrical fuel injection


(Direct injection-Diesel
engine control system)

Transmission

Model code

W6MBA

W6MBA

Type

Electronic control 4WD, Electronic control 4WD,


6M/T
6M/T

Vehicle weight Kerb weight


kg

Turning radius Body


m
Wheel

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5.73

5.73

5.3

5.3

GENERAL

00-18

MAJOR SPECIFICATIONS

Item

GF6W
XJSXZL6/XJSXZR6

Vehicle
Front track
dimension mm Overall width

1 1,540
2 1,800

Front overhang

3 955

Wheelbase

4 2,670

Rear overhang

5 1,030

Overall length

6 4,655

Ground clearance (unladen)

7 215

Overall height (unladen)

8 1,680

Rear track

9 1,540

Vehicle weight Kerb weight


kg

Without full optional parts 1,555


With full optional parts

1,644

Gross vehicle weight

2,260

Gross axle weight rating-front

1,150

Gross axle weight rating-rear

1,250

Gross combination weight

4,360

Seating capacity

Engine

Model No.

4N14

Type

DOHC Direct
injection-diesel with
intercooled
turbocharger engine,
Auto Stop & Go

Total displacement mL

2,268

Max. output <EEC> kW/rpm

130/3,500

Max. torque <EEC> Nm/rpm

380/2,000

Fuel system

Fuel supply system

Electrical fuel injection


(Direct injection-Diesel
engine control system)

Transmission

Model code

W6MBA

Type

Electronic control 4WD,


6M/T

Turning radius Body


m
Wheel

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5.73
5.3

GENERAL

00-19

MAJOR SPECIFICATIONS

VEHICLES FOR RUSSIA

1
2

4
6

ACB04339AB

<2000>
Item

GF2W
XTSHL6Z

Vehicle
Front track
dimension mm Overall width

XTSHZL6Z

1 1,540

1,540

2 1,800

1,800

Front overhang

3 955

955

Wheelbase

4 2,670

2,670

Rear overhang

5 1,030

1,030

Overall length

6 4,655

4,655

Ground clearance (unladen)

7 215

215

Overall height (unladen)

8 1,680

1,680

Rear track

9 1,540

1,540

Without full optional parts 1,415

1,480

With full optional parts

1,484

1,559

Gross vehicle weight

1,985

1,985

Gross axle weight rating-front

1,150

1,150

Gross axle weight rating-rear

1,250

1,250

Gross combination weight

3,665

3,665

Seating capacity

Engine

Model No.

4B11

4B11

Type

DOHC MIVEC

DOHC MIVEC

Total displacement mL

1,998

1,998

Max. output <EEC> kW/rpm

107/6,000

107/6,000

Max. torque <EEC> Nm/rpm

196/4,200

196/4,200

Fuel system

Fuel supply system

MPI

MPI

Transmission

Model code

F1CJA

W1CJA

Type

Front wheel drive 2WD, Electronic control 4WD,


INVECS-III CVT with
INVECS-III CVT with
sport mode
sport mode

Vehicle weight Kerb weight


kg

Turning radius Body


m
Wheel

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5.73

5.73

5.3

5.3

GENERAL

00-20

MAJOR SPECIFICATIONS

<2400>
Item

GF3W
XTHHZL6Z

Vehicle
Front track
dimension mm Overall width

1 1,540
2 1,800

Front overhang

3 955

Wheelbase

4 2,670

Rear overhang

5 1,030

Overall length

6 4,655

Ground clearance (unladen)

7 215

Overall height (unladen)

8 1,680

Rear track

9 1,540

Vehicle weight Kerb weight


kg

Without full optional parts 1,495


With full optional parts

1,569

Gross vehicle weight

2,210

Gross axle weight rating-front

1,150

Gross axle weight rating-rear

1,250

Gross combination weight

3,890

Seating capacity

Engine

Model No.

4B12

Type

DOHC MIVEC

Total displacement mL

2,360

Max. output <EEC> kW/rpm

123/6,000

Max. torque <EEC> Nm/rpm

222/4,100

Fuel system

Fuel supply system

MPI

Transmission

Model code

W1CJA

Type

Electronic control 4WD,


INVECS-III CVT with
sport mode

Turning radius Body


m
Wheel

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5.73
5.3

11-1

GROUP 11

ENGINE
MECHANICAL
CONTENTS
GENERAL INFORMATION . . . . . . . .

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11-2

BASE ENGINE . . . . . . . . . . . . . . . . . .

11-3

ENGINE MECHANICAL

11-2

GENERAL INFORMATION

GENERAL INFORMATION
Two types of engines are available; 4B11 (1,998 cc)
and 4B12 (2,360 cc).
These engines have adopted the following features:
MIVEC (Mitsubishi Innovative Valve timing Electronic Control system) for the intake valves

M2112000102444

Cylinder block made of an aluminium alloy


Valve train with direct-acting valve tappets
Silent timing chain
Unit type balancer<4B12>

MAIN SPECIFICATIONS
Item

Specification

Engine model

4B11

4B12

Total displacement cc

1,998

2,360

Bore stroke mm

86 86

88 97

Compression ratio

10.0

10.5

Combustion chamber

Pentroof type
Intake opening

28 BTDC 3 BTDC

40 BTDC 0 BTDC

Intake closing

45 ABDC 20 ABDC

64 ABDC 24 ABDC

Exhaust opening

BBDC 39

BBDC 39

Exhaust closing

ATDC 5

ATDC 5

Maximum output (EEC net) kW / r/min

107 / 6,000

123 / 6,000

Maximum torque (EEC net) Nm / r/min

196 / 4,200

222 / 4,100

Fuel injection system

Electronically controlled multipoint fuel injection

Ignition system

Electronically controlled 4-coil

Valve timing

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ENGINE MECHANICAL

11-3

BASE ENGINE

BASE ENGINE
M2112001002194

CYLINDER HEAD RELATION

Cylinder head cover

PCV valve
Front camshaft
bearing cap

Valve guide
Camshaft bearing cap
Cylinder head

Camshaft
bearing

Camshaft position
sensor
Valve seat

Cylinder head gasket

Oil feeder control valve

Oil hole

Oil feeder control


valve filter

Water hole

Water hole

AKB00849 AB

1. CYLINDER HEAD COVER


A Plastic cylinder head cover has been adopted.
2. PCV VALVE
3. FRONT CAMSHAFT BEARING CAP
On each camshaft, the thrust load is supported
by No. 4 bearing. The No. 1 bearings for the
intake and exhaust camshafts have a common
bearing cap.
4. CAMSHAFT BEARING CAP
Each of the intake and exhaust camshafts is supported by five bearings.
5. CAMSHAFT BEARING
6. OIL FEEDER CONTROL VALVE
7. OIL FEEDER CONTROL VALVE FILTER
8. CYLINDER HEAD

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The cylinder head is made of aluminium alloy,


which is lightweight and has an excellent cooling
efficiency. The intake and exhaust ports are
arranged in a cross-flow construction. Each cylinder has a pair of intake ports on one side and a
pair of exhaust ports on the other side.
9. CYLINDER HEAD GASKET
A dual-layer, metal type cylinder head gasket that
excels in heat resistance and sealing performance has been adopted.
10.VALVE GUIDE
Valve guides that are common to both the inlet
and exhaust have been adopted.
11.VALVE SEAT
Sintered alloy valve seats have been adopted.
12.CAMSHAFT POSITION SENSOR

ENGINE MECHANICAL

11-4

BASE ENGINE

CYLINDER BLOCK

Crankshaft bearing cap

Cylinder block

Crankshaft oil seal

Ladder frame

AKB00850 AB

A cylinder block made of an aluminium alloy has


been adopted for weight reduction.
Five bearings are provided for the crankshaft journals and the No. 3 bearing sustains the thrust load of
the crankshaft.
The water jacket is the full Siamese type.
1. CYLINDER BLOCK
The cylinder block is made of lightweight aluminium alloy.
The water jacket is of a full-seamless design.

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Item

4B11

4B12

Overall height
mm

230.1

240.1

Bore mm

86

88

Bore pitch mm

96

96

Stroke mm

86

97

2. CRANKSHAFT BEARING CAP


The crankshaft journal is supported by four bearings. The crankshaft thrust load is supported by
No. 3 bearing.
3. LADDERFRAME

ENGINE MECHANICAL

11-5

BASE ENGINE

PISTON RELATION

Piston ring No.1

Piston ring No.2

Piston ring No.1

Piston
Piston pin

Piston ring No.2


<4B11>

Connecting
rod

<4B12>

Maker mark
Oil ring

Oil ring
Rail
Spacer
Connecting rod bearing

AKB00851AB

1. PISTON
The pistons are made of a special aluminium
alloy. Their weight has been reduced by lowering
their overall height and increasing the depression
at each end of the piston pin. The piston pin hole
centre is offset 0.8 mm towards the thrust side of
the piston centre. The skirt portion along the
perimeter of the piston is finished with streaks
that excel in oil retention and seizure resistance.
2. PISTON PIN
The piston pin is of a semi-floating type, press-fitted into the connecting rod small end while capable of floating relative to the piston.
3. CONNECTING ROD

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The connecting rod is made of highly rigid, forged


carbon steel. The rod portion has an H-shaped
cross section. The connecting rod big end bearing is lubricated through an oil passage running
from the main journal to the crankshaft pin.
4. PISTON RING
Each piston is provided with No. 1 and No. 2
compression rings and an oil ring.
5. CONNECTING ROD BEARING
The upper and lower connecting rod bearing
halves are identical. The connecting rod bearing
is equipped with back metal. While the bearing
itself is made of aluminium alloy, the back metal
is normally made of steel sheet. The connecting
rod bearing is narrower than the bearing cap, this
is to minimize wear.

ENGINE MECHANICAL

11-6

BASE ENGINE

CRANKSHAFT RELATION
Adapter plate

Thrust bearing
Oil
groove

Upper crankshaft
bearing

Drive plate
Crankshaft
sensing ring

Crankshaft
Crankshaft
sprocket
Crankshaft
pulley

Lower crankshaft
bearing

Balance weight

Crankshaft
sprocket
Oil hole
Balance weight

Crankshaft sensing ring

Crankshaft
Balance weight
AKB00852 AB

1. CRANK SHAFT
A casted crankshaft is used for the crankshaft.
The crankshaft consists of five main bearings and
eight balance weights. The crankshaft pins are
arranged at 180 intervals. The oil hole supplies
lubrication oil from the journal to the crank pin. A
crankshaft sprocket and an oil pump drive gear
shaft are shrink-fitted onto the front of the crankshaft.
2. CRANKSHAFT BEARING
The upper crankshaft bearing (with oil groove) is
located on the cylinder block side while the lower
bearing (without oil groove) is held by the bearing
cap.The crankshaft bearing is equipped with back
metal. While the bearing itself is made of aluminium alloy, the back metal is made of steel sheet.
3. THRUST BEARING
A thrust bearing is installed on both sides of the
No. 3 crankshaft bearing.

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4. CRANKSHAFT PULLEY
The crankshaft pulley is made of cast-iron and
rubber. The pulley has grooves to engage with a
V-ribbed belt (six ribs), which drives an alternator
and a water pump and an A/C compressor. An
ignition timing mark (notch) is stamped on the
flange of the pulley. The crankshaft pulley is
equipped with a torsional damper to minimize the
torsional vibration of the crankshaft as well as
substantially reduce noise and vibration at the
high speed range.
5. CRANKSHAFT SENSING RING
The crankshaft is also fitted with a crankshaft
sensing ring.
6. DRIVE PLATE
A cast iron ring gear is a shrink fit in the steel
plate of the drive plate. The drive plate is installed
by tightening six bolts.

ENGINE MECHANICAL

11-7

BASE ENGINE

TIMING CHAIN RELATION

Inlet V.V.T. sprocket


Exhaust camshaft sprocket
Timing chain
Tensioner lever
assembly

Timing chain mark


link plate (blue)

Timing mark
Timing chain mark
link plate (blue)

Chain guide
Timing chain
tensioner

Camshaft sprocket
timing mark

V.V.T. sprocket
timing mark

Oil seal
Timing chain
case

Crankshaft sprocket

Timing mark
Timing chain mark
link plate (blue)
AKB00853 AB

1. OIL SEAL
A front crankshaft oil seal is press-fit into the
case.
2. TIMING CHAIN CASE
The engine support bracket, the oil pump and the
relief valve are integrated as well as water chamber of the water pump.
3. TIMING CHAIN
The two camshafts are driven by the timing chain
via the respective sprockets. The timing chain,
consisting of 180 links, is an endless chain, connecting the crankshaft sprocket with the camshaft
and V.V.T. sprockets. The timing chain is
equipped with three mark link plates (blue) to correctly time the two sprockets with each other. The
timing chain is tensioned by the timing chain tensioner, which has a built-in plunger with plunger
springs.

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4. TIMING CHAIN TENSIONER


The plunger in the timing chain tensioner directly
pushes the tension lever, and the pressure automatically adjusts the timing chain tension. A cam
is provided to lock the plunger in place after the
engine stops. This helps prevent the timing chain
from wobbling just after the engine starts. With
the timing chain tensioner installed, do not crank
the engine in the reverse direction. This will force
the plunger to overcome the cam, or even cause
other problems.
5. TENSIOR LEVER ASSEMBLY
6. CHAIN GUIDE ASSEMBLY
7. CAMSHAFT SPROCKET EXHAUST
8. V.V.T. CAMSHAFT SPROCKET

ENGINE MECHANICAL

11-8

BASE ENGINE

VALVE RELATION

Valve tappet
Inlet camshaft
Valve spring
Exhaust camshaft

Valve stem seal


Inlet valve
Exhaust valve

AK502499 AJ

The valve mechanism is based on a 4-valve DOHC


(Double Over Head Camshaft) design having the
camshaft on the upper valve. Each cylinder has two
intake valves and two exhaust valves, arranged in a
V-shape pattern.
Camshaft rotation is transmitted via valve tappets to
the respective valves which open and close accordingly.
1. CAMSHAFT
2. VALVE TAPPET
Valve tappets are available in 47 thicknesses, at
0.015 mm intervals between 3.000 mm and 3.690
mm, to ensure correct valve clearance.

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3. VALVE
The valves have heat-resistance. The entire
valve surface is treated with nitriding.
4. VALVE STEM SEAL
The valve stem seals are integrated with the
valve spring seats.
The valve stem seal portion excels in sealing performance and is equipped with a spring to prevent oil from descending.
5. VALVE SPRING
The valve spring has a dual pitch spring to prevent surging in the high speed range.

ENGINE MECHANICAL

11-9

BASE ENGINE

MIVEC (MITSUBISHI INNOVATIVE VALVE TIMING ELECTRONIC CONTROL SYSTEM)


RELATION
V.V.T. camshaft
sprocket (Inlet )

Oil feeder
control valve
Cylinder head
Oil feeder control
valve filter
Cylinder block
A
Section A-A
AKB00854AB

MIVEC (Mitsubishi Innovative Valve timing Electronic


Control system) consists of the components illustrated above.

The intake valve timing is optimally controlled (continuously variable) under the changing driving conditions to improve performance in the entire speed
range.

V.V.T. SPROCKET (VARIABLE VALVE TIMING SPROCKET)


Inlet V.V.T. sprocket
Valve housing
Valve rotor
Advance oil
chamber

Timing mark

Stopper pin
Vance bushing

V.V.T. sprocket
bolt
Sprocket

Retard oil chamber


AKB00855 AB

Oil from the oil feeder control valve is sent to the


V.V.T. sprocket, moving the vane rotor and thus regulating the valve timing.

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ENGINE MECHANICAL

11-10

BASE ENGINE

CAMSHAFT
Cam position
sensing cam

Inlet camshaft

Retard
oil channel

Advance
oil channel
Dowel pin
Sealing cap

Hollow section

Exhaust camshaft

AK502506 AH

The lightweight camshaft is achieved by the hollow


design.
Oil channels run through the intake camshaft,
through which oil is sent from the oil feeder control
valve to the V.V.T. sprocket.

A cam position sensing ring is press-fitted onto the


rear portion of the intake camshaft.

OIL FEEDER CONTROL VALVE (OCV)

Valve sleeve

Pressure
chamber

Insulation collar
Bobbin
Default
pressure
Shaft
chamber
Yoke
Terminal

Spring guide
Guide cap
Plunger
Spool

Drain

Drain
Pump
O-ring

Stator
Enamelled copper wire
Bracket
AKB00856AB

The oil feeder control valve is essentially a solenoid


valve, regulated by the engine-ECU signals to feed
oil to the V.V.T. sprocket assembly to move the vane
rotor.

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ENGINE MECHANICAL

11-11

BASE ENGINE

BALANCER RELATION<4B12>

Crank shaft
sprocket
Counter balancer shaft

Balancer chain
guide

Timing mark
link plate

Balancer shaft
module assembly
Balancer
tensioner
lever

Crankshaft sprocket
timing mark

Balancer timing
chain

Crank shaft
sprocket

Balancer tensioner
lever
Balancer timing
chain tensioner

Balancer shaft module


assembly

Balancer
chain guide
Timing mark
link plate

1. BALANCER TIMING CHAIN


The balancer chain is a silent, endless type, consisting of 72 links. It is installed around the balancer module sprocket and the crankshaft
sprocket. Two mark link plates (orange and blue)
are installed on the balancer chain to locate the
sprockets. When the balancer chain drives the
balancer module sprocket, the balancer gear
causes the right and left balancer shafts to rotate.
2. CRANKSHAFT SPROCKET

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Balancer timing
chain tensioner
Balancer module
sprocket timing mark AKB00857 AB

3. BALANCER TIMING CHAIN TENSIONER


4. BALANCER CHAIN GUIDE
5. BALANCER TENSIONER LEVER
6. BALANCER SHAFT MODULE ASSEMBLY
The counter balancer shaft is located inside the
oil pan to achieve a compact engine. The balancer shaft module assembly integrates an oil
pump and a balancer unit to realise a compact
and lightweight package. The balancer shaft
module assembly cannot be disassembled.

NOTES

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12-1

GROUP 12

ENGINE
LUBRICATION
CONTENTS
GENERAL INFORMATION . . . . . . . .

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12-2

OIL PASSAGE . . . . . . . . . . . . . . . . . .

12-3

ENGINE LUBRICATION

12-2

GENERAL INFORMATION

GENERAL INFORMATION
M2120000100465

The lubrication system is the full-flow, filter pumping


system.
The engine oil that accumulates in the oil pan is
drawn and discharged by the oil pump. After its pressure is regulated by the relief valve, the oil passes
through the oil filter. Then, it flows from the oil passage in the cylinder block to the individual crankshaft
journals and the cylinder head.

After the oil is pumped to the individual crankshaft


journals, it passes through a passage in the crankshaft and is fed to the pins. After the oil is pumped to
the cylinder head, it flows to the camshaft journals
and the oil feeder control valves.

LUBRICATION RELATION

Oil filler cap

Oil level gauge


Oil filter

Oil pump chain


guide

Oil pump tensioner lever

Crank shaft
sprocket

Oil pump sprocket

Drain plug

Oil pump assembly

Oil pump chain


AKB00885 AB

1. OIL FILLER CAP


2. OIL LEVEL GAUGE
3. DRAIN PLUG
4. OIL PAN
The oil pan is made of sheet metal and contains
an oil sump in the forward area of the engine.
FIPG (Formed-In-Place Gasket) is used to seal
between the oil pan and the ladder frame.

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NOTE: FIPG is the abbreviation for Formed-In-Place


Gasket.
5. OIL FILTER
The oil filter is installed on the left side of the cylinder block.
6. OIL PUMP <4B11>
The oil screen is integrated into the oil pump case
to be compact and lightweight.

ENGINE LUBRICATION

12-3

OIL PASSAGE

The oil pump case, which is installed to the bottom of


the ladder flame, is driven by the oil pump chain
through the oil pump sprocket installed to the
front of the oil pump case.

Item

Specification

Displacement L/min(6,000 r/min.)

70

OIL PASSAGE
M2120000200741

Oil screen
Balancer shaft<4B12>
Relief valve

Oil pump

Cylinder block
oil passage

Oil filter bracket

Oil filter

Oil pressure switch

Cylinder block
oil passage
(main gallery)

Oil feeder control valve

Cylinder head
oil passage

Crankshaft journal

V.V.T. camshaft sprocket

Camshaft journal

Crankshaft pin

Oil pan
AK502548AE

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NOTES

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13-1

GROUP 13

FUEL
CONTENTS

MULTIPOINT FUEL INJECTION (MPI). . . . . . . . . . . . . . . . . . . . 13A


FUEL SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13B

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NOTES

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13A-1

GROUP 13A

MULTIPOINT FUEL
INJECTION (MPI)
CONTENTS
GENERAL INFORMATION . . . . . . . .

13A-2

CONTROL UNIT. . . . . . . . . . . . . . . . .

13A-5

ENGINE CONTROL RELAY


CONTROL. . . . . . . . . . . . . . . . . . . . . . 13A-36
FUEL PUMP RELAY CONTROL . . . . 13A-37

SENSOR. . . . . . . . . . . . . . . . . . . . . . .

13A-7

ACTUATOR . . . . . . . . . . . . . . . . . . . .

13A-20

STARTER RELAY CONTROL . . . . . . 13A-38

FUEL INJECTION CONTROL . . . . . .

13A-24

OXYGEN SENSOR HEATER


CONTROL. . . . . . . . . . . . . . . . . . . . . . 13A-39

IGNITION TIMING AND CONTROL


FOR CURRENT CARRYING TIME . .

13A-30

A/C COMPRESSOR RELAY


CONTROL. . . . . . . . . . . . . . . . . . . . . . 13A-40

THROTTLE VALVE OPENING ANGLE


CONTROL AND IDLE SPEED
CONTROL . . . . . . . . . . . . . . . . . . . . . 13A-32

ALTERNATOR CONTROL . . . . . . . . . 13A-41

MIVEC (Mitsubishi Innovative Valve


Timing Electronic Control
System) . . . . . . . . . . . . . . . . . . . . . . . 13A-34

CONTROLLER AREA NETWORK


(CAN) . . . . . . . . . . . . . . . . . . . . . . . . . 13A-41

PURGE CONTROL . . . . . . . . . . . . . . . 13A-41

DIAGNOSIS SYSTEM. . . . . . . . . . . . . 13A-41

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MULTIPOINT FUEL INJECTION (MPI)

13A-2

GENERAL INFORMATION

GENERAL INFORMATION
M2132000102640

The following points of the 4B1 engine introduced to


the previous OUTLANDER have been changed:
Improvement / Additions

Remark

The variable valve timing control (V.V.T.) system has Due to this, the exhaust oil control valve and the
been discontinued at the engine exhaust side.
exhaust camshaft position sensor have been
discontinued.
An electric power steering has been adopted.

Due to this, the power steering fluid pressure switch


terminal has been deleted from the engine-ECU.

The air flow sensor has been changed.

The engine-ECU delivers a sensor reference voltage


to the air flow sensor.

The exhaust gas recirculation (EGR) valve has been Weight saving due to simpler structure
discontinued.

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MULTIPOINT FUEL INJECTION (MPI)

13A-3

GENERAL INFORMATION

System Block Diagram


Engine-ECU
Air flow sensor

No.1 injector

Barometric pressure sensor


No.2 injector

Intake air temperature sensor


Engine control unit
Manifold absolute pressure
sensor
Engine coolant temperature
sensor

[1] Fuel injection control

No.4 injector

[2] Throttle valve opening control


and idle speed control

No.1 ignition coil

Throttle position sensor (main)


Throttle position sensor (sub)

No.3 injector

[3] Ignition timing and control for


current carrying time

No.2 ignition coil


No.3 ignition coil

Accelerator pedal position


sensor (main)
Accelerator pedal position
sensor (sub)

[4] MIVEC (Mitsubishi Innovative


Valve timing Electronic
Control system)

No.4 ignition coil


Throttle valve control servo

[5] Purge control


Crank angle sensor
Inlet camshaft position sensor
Oxygen sensor (front)

Oxygen sensor (front) heater


[6] Oxygen sensor heater
control
[7] Engine control relay control

Oxygen sensor (rear) heater


Inlet oil feeder control valve

Oxygen sensor (rear)


Detonation sensor

[8] Throttle valve control servo


relay control

Alternator FR terminal

[9] Fuel pump relay control

Alternator L terminal

[10] Starter relay control

Ignition switch-IG
[11] A/C compressor relay control
Ignition switch-ST
Oil pressure switch

[12] Alternator control

Purge control solenoid valve


Engine control relay
Throttle valve control servo relay
Fuel pump relay
Starter relay
A/C compressor relay

Power supply
CAN communication
(input signal)

[13] Diagnostic output


Alternator G terminal
[14] RAM data transmission
CAN communication
(output signal)

AKB00747AB

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MULTIPOINT FUEL INJECTION (MPI)

13A-4

GENERAL INFORMATION

Control System Diagram


1 Air flow sensor
2 Intake air temperature
sensor
3 Throttle position sensor
(main)
4 Throttle position sensor
(sub)
5 Manifold absolute
pressure sensor
6 Inlet camshaft position
sensor
7 Engine coolant
temperature sensor
8 Detonation sensor
9 Crank angle sensor
10 Oxygen sensor (front)
11 Oxygen sensor (rear)

Power supply
Ignition switch-IG
Ignition switch-ST
Accelerator pedal
position
sensor (main)
Accelerator pedal
position
sensor (sub)
Engine oil pressure
switch
Alternator FR terminal
Alternator L terminal
CAN communication
(input signal)

EngineECU
Barometric
pressure
sensor

4 Purge control solenoid valve

1 Injector
2 Inlet oil feeder
control valve
3 Throttle valve control
servo
4 Purge control solenoid
valve

Ignition coil
Engine control relay
Fuel pump relay
Starter relay
Throttle valve control
servo relay
A/C compressor relay
Alternator G terminal
Oxygen sensor (front)
heater
Oxygen sensor (rear)
heater
CAN communication
(input signal)

3 Throttle position sensor (main)


4 Throttle position sensor (sub)
3 Throttle valve control servo
Canister

5 Manifold absolute pressure


sensor

Air

2 Inlet oil feeder control valve

1 Air flow sensor


2 Intake air
temperature
sensor

6 Inlet camshaft
position sensor
From fuel pump
1 Injector

7 Engine coolant
temperature sensor
Catalytic
converter

8 Detonation sensor
9 Crank angle sensor

Catalytic
converter

11 Oxygen sensor (rear)


10 Oxygen sensor (front)
AKB00748AB

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MULTIPOINT FUEL INJECTION (MPI)

13A-5

CONTROL UNIT

CONTROL UNIT
M2132021500960

ENGINE-ECU
Engine-ECU

Microprocessor

Input
sensor

Input
interface

Output
interface

Output
actuator

ROM

RAM

AK602218AD

Input /Output interface. Engine-ECU uses


flash-memory ROM that allows re-writing of data so
that change and correction of control data is possible
using special tools. It also uses Electrically Erasable
Programmable Read Only Memory (EEPROM) so
that studied compensation data is not deleted even if
battery terminals are disconnected.

Engine-ECU is installed in the engine room.


Engine-ECU judges (calculates) the optimum control
to deal with the constant minute changes in driving
conditions based on information input from the sensors and drives the actuator. Engine-ECU is composed of 32-bit microprocessor and Random Access
Memory (RAM), Read Only Memory (ROM) and

ENGINE-ECU CONNECTOR INPUT/OUTPUT PIN ARRANGEMENT

14
13
12
11
10
9
8
7
6
5
4

15

16

71

72

76
75
74
73

80
79
78
77

81

82

17

18

19

30
29
28
27
26
25
24
23
22
21
20

31

32

83

84

88
87
86
85

92
91
90
89

93

94

33

34

35

46
45
44
43
42
41
40
39
38
37
36

47

48

95

96

100
99
98
97

104
103
102
101

105

106

49

50

51

62
61
60
59
58
57
56
55
54
53
52

63

64

107

108

112
111
110
109

116
115
114
113

117

118

AK602565 AB

Terminal
No.

Terminal
code

Terminal name

Terminal Terminal
No.
code

Terminal name

OCVI

Inlet oil feeder control valve

INJ1

No. 1 injector

INJ2

No. 2 injector

CIL1

No. 1 ignition coil

CIL2

No. 2 ignition coil

NTSW

Starter active signal

SGT

Crank angle sensor

5V

Sensor supplied voltage

10

TPSM

Throttle position sensor


(main)

11

TPSS

Throttle position sensor (sub)

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MULTIPOINT FUEL INJECTION (MPI)

13A-6

CONTROL UNIT

Terminal
No.

Terminal
code

Terminal name

Terminal Terminal
No.
code

Terminal name

12

TPS5

Power supply voltage


applied to throttle position
sensor

13

TPSE

Throttle position sensor earth

14

CPI

Inlet camshaft position


sensor

15

ETV+

Throttle valve control servo (+)

16

ETV

Throttle valve control servo


()

18

INJ3

No. 3 injector

19

INJ4

No. 4 injector

20

CIL3

No. 3 ignition coil

21

CIL4

No. 4 ignition coil

24

SGTE

Crank angle sensor earth

25

K/S

Detonation sensor (+)

26

WTS

Engine coolant temperature


sensor

27

WTSE

Engine coolant temperature


sensor earth

30

CPIE

Inlet camshaft position sensor


earth

34

OHFL

Oxygen sensor (front) heater 35

OHRL

Oxygen sensor (rear) heater

36

OPSW

Oil pressure switch

37

PURG

Purge control solenoid valve

38

O2FL

Oxygen sensor (front)

39

OFLE

Oxygen sensor (front) offset


voltage

40

O2RL

Oxygen sensor (rear)

41

ORLE

Oxygen sensor (rear) offset


voltage

42

K/SE

Detonation sensor ()

44

MAP5

Power supply voltage applied


to manifold absolute pressure
sensor

45

MAP

Manifold absolute pressure


sensor

46

MAPE

Manifold absolute pressure


sensor earth

60

ALTG

Alternator G terminal

61

ALTF

Alternator FR terminal

62

ALTL

Alternator L terminal

71

RSG

Throttle valve control servo


earth

72

RSB

Power supply voltage


applied to throttle valve
control servo

73

C/R

Engine control relay

74

APSM

Accelerator pedal position


sensor (main)

75

APS5

Power supply voltage applied


to accelerator pedal position
sensor (main)

76

APSE

Accelerator pedal position


sensor (main) earth

77

APSS

Accelerator pedal position


sensor (sub)

78

5VV

Power supply voltage


applied to accelerator pedal
position sensor (sub)

79

EV

Accelerator pedal position


sensor (sub) earth

81

GNDE

Engine-ECU earth

82

BAT1

Power source

83

RSH

Throttle valve control servo


earth

84

C/RL

Throttle valve control servo


relay

87

AFS

Air flow sensor

88

AFSE

Air flow sensor earth

89

ATS

Intake air temperature


sensor

90

CANH

CAN interface (high)

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MULTIPOINT FUEL INJECTION (MPI)

13A-7

SENSOR

Terminal
No.

Terminal
code

Terminal name

Terminal Terminal
No.
code

Terminal name

91

CANL

CAN interface (low)

92

IGN

Ignition switch-IG

93

GNDE

Engine-ECU earth

96

FP/R

Fuel pump relay

97

AFS5

Air flow sensor reference


voltage

102

AC/R

A/C compressor relay

103

FMB

Flash EP-ROM data


rewriting power source

104

BACK

Backup power source

105

ST

Ignition switch-ST

106

STRL

Starter relay

108

BRK

Brake switch

SENSOR
M2132001001472

AIR FLOW SENSOR


Silicon substrate

Heat sensing
resistor

Sensing area

Intake air
IN
OUT

Diaphragm
AKB00749AB

Air flow sensor is installed in the air intake hose. Air


flow sensor is composed of an extremely small heatsensing resistor. The air flow sensor controls the
amount of electric current flowing into the heat sensing resistor to keep the heat sensing resistor at a

constant temperature to the intake air temperature.


When the air mass flow rate increases, the air flow
speed is higher and also the amount of heat transfer
from the heat sensing resistor to the air increased.
Therefore, the air flow sensor increases the amount
of electric current to the heat sensing resistor. Thus,
the amount of electric current increases in accordance with the air mass flow rate. The air flow sensor
measures the air mass flow rate by detecting the
amount of electric current. The air flow sensor amplifies the detected electric current amount and outputs
it into the engine-ECU. Engine-ECU uses this output
current and engine speed to calculate and decide
basic fuel injection time. Sensor properties are as
shown in the figure.

From engine control relay

5V

Output current (mA)

Mass flow (g/s)

Air flow sensor

Engine-ECU
AKB00757AB

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MULTIPOINT FUEL INJECTION (MPI)

13A-8

SENSOR

INTAKE AIR TEMPERATURE SENSOR

Sensory part
(thermistor)

Intake air temperature sensor is built in to the air flow


sensor. Intake air temperature sensor detects intake
air temperature through thermistor's resistance
change and outputs the voltage according to intake
air temperature to engine-ECU. Engine-ECU uses
this output voltage to compensate fuel injection control and ignition timing control. Sensor properties are
as shown in the figure.

AKB00750 AB

Output voltage (V)

Engine-ECU
5V

Intake air temperature


sensor (thermistor)

Resistance (k)

Intake air
temperature (C)

Intake air
temperature (C)

AK602207AN

MANIFOLD ABSOLUTE PRESSURE


SENSOR
Manifold absolute
pressure sensor

Pressure

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AKC00061AB

The manifold absolute pressure sensor is installed in


the inlet manifold. Manifold absolute pressure sensor
uses a piezo resistive semiconductor to output the
voltage according to manifold absolute pressure to
engine-ECU. Engine-ECU uses this output voltage to
compensate fuel injection volume according to manifold absolute pressure. Sensor properties are as
shown in the figure.

MULTIPOINT FUEL INJECTION (MPI)

13A-9

SENSOR
Output voltage (V)
Manifold absolute
pressure sensor

Engine-ECU

5V

Power source

5V
Output signal

Earth

101
Pressure (kPa)
AK602206AF

ENGINE COOLANT TEMPERATURE


SENSOR

The engine coolant temperature sensor is installed in


the thermostat housing. Engine coolant temperature
sensor uses thermistor's resistance change to detect
coolant temperature and output the voltage according to coolant temperature to engine-ECU.
Engine-ECU uses this output voltage to appropriately
control fuel injection volume, idle speed and ignition
timing when the engine is cold. Sensor properties are
as shown in the figure.

Sensory part
(thermistor)
AK602255AB

Engine coolant
temperature sensor
(thermistor)

Output voltage (V)

Engine-ECU
5V
Resistance (k)

Engine coolant
temperature (C)

Engine coolant
temperature (C)

AK602208AK

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MULTIPOINT FUEL INJECTION (MPI)

13A-10

SENSOR

THROTTLE POSITION SENSOR


Throttle body

Throttle
position
sensor

AKC00062AB

The throttle position sensor is installed in the throttle


body. Throttle position sensor outputs voltage to
engine-ECU based on the throttle shaft rotation
angle. Engine-ECU uses this signal to detect the
throttle valve opening angle to perform throttle valve
control servo feedback control. This throttle position
sensor uses Hall IC and is a non-contact type.

STRUCTURE AND SYSTEM


Throttle position sensor is composed of a permanent
magnet fixed on the throttle shaft, Hall IC that outputs
voltage according to magnetic flux density and a stator that efficiently introduces magnetic flux from the
permanent magnet to Hall IC.
Magnetic flux density at Hall IC is proportional to the
output voltage.
Throttle position sensor has 2 output systems throttle position sensor (main) and throttle position sensor
(sub), and the output voltage is output to
engine-ECU. When throttle valve turns, output voltage of throttle position sensor (main) and throttle
position sensor (sub) changes. This allows
engine-ECU to detect actual throttle opening angle.
Engine-ECU uses this output voltage for throttle
valve control servo feedback control. The relationship between throttle opening angle and output voltage of the throttle position sensor (main) and throttle
position sensor (sub) is as shown in the figure below.

Throttle position sensor


Throttle position
sensor (main)
Hall IC

Throttle position
sensor (sub)
Hall IC

Output voltage (V)


5
4.5

Throttle position
sensor (main)

2.5

5V

5V
Engine-ECU

Throttle position
sensor (sub)

0.5
0
Fully
closed

Throttle valve opening angle

Fully
opened
AK602222AG

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MULTIPOINT FUEL INJECTION (MPI)

13A-11

SENSOR

When abnormality is detected

Throttle valve
control servo

Throttle
position
sensor

Restrict or shut off


the operating

Main
Fuel cut
Sub

Engine-ECU

Injector

Sub
Accelerator
pedal position
sensor
Main

AKB00593 AB

Engine-ECU compares output voltage of the throttle


position sensor (main) and throttle position sensor
(sub) to check for abnormality in the throttle position
sensor. If the engine-ECU detects the abnormality,
the emergency should be prevented by performing
the fuel-safe control.
When 1-system malfunctions
The engine ECU should perform the throttle valve
position control by only using the signal having no malfunctions. Depressing the accelerator pedal half way can perform the control.
Performing the fuel cut can increase the
engine rotation speed.
When 2-system malfunctions
The engine ECU should cut the energization of
the throttle valve control servo. At that time,
the spring built in the throttle valve can slightly
open the throttle valve. This allows the engine
ECU to control the engine output.

ACCELERATOR PEDAL POSITION


SENSOR

Accelerator pedal position


sensor connector

Accelerator pedal arm

AK602569AB

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MULTIPOINT FUEL INJECTION (MPI)

13A-12

SENSOR

Accelerator pedal position sensor is integrated with


accelerator pedal, and detects accelerator opening
angle. Engine-ECU uses the output voltage of this
sensor to control appropriate throttle valve opening
angle and fuel injection volume. This accelerator
pedal position sensor uses Hall IC and is a non-contact type.

STRUCTURE AND SYSTEM


Magnet
Hall IC

Pedal shaft
AK602570AB

Accelerator pedal position sensor is composed of a


permanent magnet fixed on the magnet carrier of the
pedal shaft, Hall IC outputs voltage according to
magnetic flux density and a stator that efficiently
introduces magnetic flux from the permanent magnet
to Hall IC.

Magnetic flux density at Hall IC is proportional to the


output voltage.
The accelerator pedal position sensor has 2 output
systems accelerator pedal position sensor (main)
and accelerator pedal position sensor (sub), and the
output voltage is output to engine-ECU. According to
depression of the accelerator pedal, output voltage
of the accelerator pedal position sensor (main) and
accelerator pedal position sensor (sub) changes.
This allows engine-ECU to detect the actual accelerator pedal depression amount. Engine-ECU uses
accelerator pedal position sensor (main) output voltage for appropriate throttle valve opening angle control and fuel injection volume control. Also,
engine-ECU compares output voltage of the accelerator pedal position sensor (main) and accelerator
pedal position sensor (sub) to check for abnormality
in sensor. The relationship between accelerator
opening angle and output voltage of the accelerator
pedal position sensor (main) and accelerator pedal
position sensor (sub) is as shown in the figure below.

Accelerator pedal position sensor


Accelerator pedal
position sensor (main)
Hall IC

Accelerator pedal
position sensor (sub)
Hall IC

Output voltage (V)


5

Accelerator pedal
position sensor (main)

4
3
2
Accelerator pedal
position sensor (sub)

1
5V

5V
0

Engine-ECU

Accelerator
pedal stroke

Full throttle
point
AK602211AD

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MULTIPOINT FUEL INJECTION (MPI)

13A-13

SENSOR

When abnormality is detected

Throttle valve
control servo

Throttle
position
sensor

Restrict or shut off


the operating

Main
Fuel cut
Sub

Engine-ECU

Injector

Sub
Accelerator
pedal position
sensor
Main

AKB00595 AB

OXYGEN SENSOR
Engine-ECU compares output voltage of the accelerator pedal position sensor (main) and accelerator
pedal position sensor (sub) to check for abnormality
in sensor. If the engine-ECU detects the abnormality,
the emergency should be prevented by performing
the fuel-safe control.
When 1-system malfunctions
The engine-ECU should detect the amount of
accelerator pedal depressed by only using the
signal having no malfunctions. Depressing
the accelerator pedal half way can perform
the control. Performing the fuel cut can
increase the engine rotation speed.
When 2-system malfunctions
The engine-ECU should cut the energization of
the throttle valve control servo. At that time,
the spring built in the throttle valve can slightly
open the throttle valve. This allows the
engine-ECU to control the engine output.

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Front

Sensing
area

Rear

Sensing
area

AKB00751AB

The oxygen sensor (front) is installed in the exhaust


manifold. The oxygen sensor (rear) is installed in the
exhaust front pipe.
Oxygen sensor has a built-in heater to help early
activation of the sensor. This allows feedback control
of air-fuel ratio soon after engine start.
This sensor uses the oxygen concentration cell principle of solid electrolyte (zirconia) and displays the
property of sudden change in output voltage near
theoretical air-fuel ratio. This property is used to
detect oxygen density in exhaust gas. Feedback to
engine-ECU allows it to judge whether air-fuel ratio is
rich or lean compared to theoretical air-fuel ratio.
This allows engine-ECU precise feedback control to
get theoretical air-fuel ratio with best cleaning efficiency of 3-way catalytic converter.

MULTIPOINT FUEL INJECTION (MPI)

13A-14

SENSOR

From engine control relay


Oxygen sensor
Heater
Engine-ECU

Zirconia element

0.5V

AK602576AB

CRANK ANGLE SENSOR


Crankshaft sensing ring

Crankshaft sensing ring


(36 teeth including 3 missing teeth)

Magnet flux

Crank angle
sensor

Vane
Magnetic resistance element

AK602737AE

A crank angle sensor is installed on the exhaust side


of the cylinder block. The crank angle sensor monitors rotation of crankshaft sensing ring (36 teeth
including 3 missing teeth) installed on the crankshaft
and converts to voltage (pulse signal) that is output
to engine-ECU. Engine-ECU uses crank angle sensor's output pulse to detect crankshaft position.

Crankshaft sensing ring

Magnet flux
Vane

Magnetic resistance element


AK602265AD

The crank angle sensor uses a magnetic resistance


element. When the vane of the crankshaft-sensing
ring passes the front surface of the magnetic resistance element, the flux from the magnet passes the
magnetic resistance element. Thus, resistance of the
magnetic resistance element increases. When the
vane of the crankshaft-sensing ring does not pass
the front surface of the magnetic resistance element,

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MULTIPOINT FUEL INJECTION (MPI)

13A-15

SENSOR

the flux from the magnet does not pass the magnetic
resistance element and the resistance decreases.
The crank angle sensor converts this change in
resistance of the magnetic resistance element to a 5
V pulse signal and outputs it to engine-ECU.
Engine-ECU
Crank angle sensor

Magnetic resistance element

5V
5V

Output signal

AK602285AB

INLET CAMSHAFT POSITION SENSOR


Camshaft position sensing portion
Camshaft position sensor

Magnet flux
Sensing portion

Camshaft

Magnetic resistance element


AK602738AB

The inlet camshaft position sensor is installed on the


inlet side of the cylinder head. The inlet camshaft
position sensor monitors shape of the half-moon
sensing portion and converts to voltage (pulse signal) that is output to engine-ECU. Upon receiving this
output voltage, the engine-ECU effects feedback
control to optimize the phase of the inlet camshaft.
Also, engine-ECU uses a combination of the camshaft position sensor output pulse signal and crankshaft position sensor output pulse signal to identify
cylinders in the compression process.

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Camshaft position sensing portion


Magnet flux

Magnetic resistance element


AK602574AE

The inlet camshaft position sensor uses a magnetic


resistance element. When the camshaft position
sensing portion passes the front surface of the magnetic resistance element, the flux from the magnet
passes the magnetic resistance element. Thus,
resistance of the magnetic resistance element
increases. When the camshaft position sensing portion does not pass the front surface of the magnetic
resistance element, the flux from the magnet does

MULTIPOINT FUEL INJECTION (MPI)

13A-16

SENSOR

not pass the magnetic resistance element and the


resistance decreases. The inlet camshaft position
sensor converts this change in resistance of the
magnetic resistance element to a 5 V pulse signal
and outputs it to engine-ECU.
Engine-ECU
Camshaft position sensor

Magnetic resistance element

5V
5V

Output signal

AK602287AB

A detonation sensor is installed on the inlet side of


the cylinder block. Detonation sensor uses the piezoelectric element to convert the vibration of the cylinder block generated when engine is in operation to
minute voltage that is output to engine-ECU.
Engine-ECU uses the minute output voltage from the
detonation sensor filtered through the cylinder
block's natural frequency to detect knocking, and
compensates the ignition timing lag according to the
strength of the knocking.

DETONATION SENSOR

Piezoelectric element
AK604903AC

Engine-ECU
5V
Detonation sensor

Piezoelectric element

AK602226AC

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MULTIPOINT FUEL INJECTION (MPI)

13A-17

SENSOR

BAROMETRIC PRESSURE SENSOR

OIL PRESSURE SWITCH

Barometric pressure sensor


(built in engine-ECU)

Oil
pressure

Contact switch
AK602575AB

A barometric pressure sensor is built into


engine-ECU. The barometric pressure sensor is a
semiconductor diffused pressure element which outputs voltage to engine-ECU according to atmospheric pressure. Engine-ECU uses this output
voltage to sense the altitude of the vehicle and compensates fuel injection volume to achieve the appropriate air-fuel ratio for that altitude.

AK602587AB

The oil pressure switch is installed on the inlet side of


the cylinder block. The oil pressure switch detects
whether the oil pressure is high or low using the contact switch. When the oil pressure becomes higher
than the specified value after the engine starts, the
contact point of the oil pressure switch opens.
This allows the engine-ECU to detect the oil pressure
is higher than the specified value. The engine-ECU
outputs the OFF signal to the combination meter
through the CAN and then turns off the oil pressure
warning lamp.

Engine-ECU

Engine-ECU
terminal voltage (V)

12
0
ON

Oil pressure switch

Operating pressure
Oil pressure: high
OFF

Oil pressure:low
ON
Oil pressure (kPa)

OFF

AK602228 AF

ALTERNATOR FR TERMINAL
Alternator turns ON/OFF the power transistor in the
voltage regulator to adjust current flow in the field coil
according to alternator output current. In this way
alternator output voltage is kept adjusted (to about
14.4 V). The ratio of power transistor ON time (ON

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duty) is output from alternator FR terminal to


engine-ECU. Engine-ECU uses this signal to detect
alternator output current and drives throttle valve
control servo according to output current (electric
load). This prevents change in idle speed due to
electric load and helps maintain stable idle speed.

MULTIPOINT FUEL INJECTION (MPI)

13A-18

SENSOR

Battery
B

Engine-ECU

FR

Field coil

Voltage regulator
Alternator
AK604998AB

ALTERNATOR L TERMINAL
After turning on the ignition switch, the current is
input by the engine-ECU to the alternator L terminal.
This allows the voltage regulator to be on and the
field coil to be excited. When the alternator rotates in
this situation, the voltage is excited in the stator coil
and the current is output from B-terminal through the
commutation diode. Also the generated voltage is
input to the voltage regulator through the commuta-

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tion diode. After the electric generation begins, the


current is supplied to the field coil from this circuit. In
addition, the generated voltage is output from the
alternator L terminal to the engine-ECU. This allows
the engine-ECU to detect that the electric generation
begins. The engine-ECU outputs the ON signal to
the combination meter through the CAN and then
turns off the charge lamp.

MULTIPOINT FUEL INJECTION (MPI)

13A-19

SENSOR

Battery
B

Engine-ECU

CAN
communication
Charge
warning
lamp

Field coil

Combination meter
Voltage regulator
Alternator
AK604999 AB

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MULTIPOINT FUEL INJECTION (MPI)

13A-20

ACTUATOR

ACTUATOR
M2132002001129

INJECTOR

An injector is an injection nozzle with the electromagnetic valve that injects fuel based on the injection signal sent by engine-ECU. 1 injector is installed in the
inlet manifold of each cylinder and fixed to the delivery pipe. When electricity flows through the solenoid
coil, the needle gets sucked in. The needle gets
pulled till the fully open position so that the injection
hole is fully open and the fuel gets injected.

Fuel

Connector

Filter
Solenoid coil

Needle

Plate

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AK800561 AE

MULTIPOINT FUEL INJECTION (MPI)

13A-21

ACTUATOR

From battery

ON

No. 1

Engine control relay


OFF

No. 2

No. 3

No. 4
Injectors

Engine-ECU

AKB00844 AB

Voltage from the battery gets applied from the injector relay to the injector and up to the engine-ECU.
Engine-ECU turns ON its power transistor and prepares the injector's earth circuit. Thus, current flows
through the injector while power transistor is ON and
the injector injects fuel.

THROTTLE VALVE CONTROL SERVO


Throttle body

Throttle valve control servo

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AKC00062AC

A throttle valve control servo is installed in throttle


body. The throttle valve control servo performs the
Open/Close of the throttle valve through the reduction gear. Engine-ECU changes current direction
according to the Open/Close direction and also
changes current to the motor coil to control the throttle valve control servo.
Throttle valve control servo is composed of a good
response, low energy, and small DC motor with
brush and can generate rotation force corresponding
to the current applied on the coil. When there is no
current passing through the throttle valve control
servo, the throttle valve remains at a prescribed
opening angle. So, even if current stops because of
a fault in the system, a minimum level of running
remains possible.

MULTIPOINT FUEL INJECTION (MPI)

13A-22

ACTUATOR

From battery

Engine control relay

Throttle valve
control servo

ON
OFF

To engine-ECU

OFF

Power source

ON

Throttle valve
control servo relay

Engine-ECU

AK602231 AF

IGNITION COIL
Refer to GROUP 16 Ignition System Ignition Coil
P.16-2.

PURGE CONTROL SOLENOID VALVE


Refer to GROUP 17 Emission Control <MPI>
Evaporative Emission Control System P.17-16.

INLET OIL FEEDER CONTROL VALVE


Spool valve movement
Advance Retard
chamber chamber
Spring

Coil
Drain
Drain
Oil pressure

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Plunger

AK604740AE

The inlet oil feeder control valve is installed on the


inlet side of the cylinder head. Receiving the duty
signal from the engine-ECU, the inlet oil feeder control valve operates the spool valve position and
divides the oil pressure from the cylinder block into
the advanced chamber and the retarded chamber of
the V.V.T. sprocket as well as continually changes
the inlet camshaft phase. The spring makes spool
valve stop at the position where the inlet camshaft is
at the most retarded angle when the engine is
stopped. The engine-ECU operates the spool valve
position by increasing and decreasing ON duty ratio
of the inlet oil feeder control valve and allows the
inlet camshaft to be at the target phase angle. When
the duty ratio increases, the V.V.T. sprocket makes
phase of inlet camshaft advanced angle side. When
the duty ratio degreases, the V.V.T. sprocket makes
phase of inlet camshaft retarded angle side. When
the medium duty ratio, at which the spool valve is at
the medium position, is achieved, all the oil passages
are closed. This allows the phase angle to be kept
constant. The engine-ECU changes and controls the
duty ratio in accordance with the engine operation to
get the optimum phase angle.

MULTIPOINT FUEL INJECTION (MPI)


ACTUATOR

13A-23

From engine control relay


Engine-ECU

Inlet oil feeder


control valve

AK700721 AB

ALTERNATOR G TERMINAL
Engine-ECU uses ON/OFF of alternator G terminal
to control alternator output voltage. When the power
transistor in the engine-ECU turns ON, output voltage gets adjusted to about 12.8 V. When alternator
output voltage drops to 12.8 V it becomes lower than
voltage of the charged battery and almost no current
is output from the alternator. When the power transistor in the engine-ECU turns OFF, output voltage gets

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adjusted to about 14.4 V. When alternator output


voltage is about 14.4 V, alternator outputs current to
produce electricity. In case electric load is generated
suddenly, engine-ECU controls alternator G terminal's On-duty to limit the sudden increase in alternator load due to generation and thus prevents change
in idle speed.

MULTIPOINT FUEL INJECTION (MPI)

13A-24

FUEL INJECTION CONTROL

Battery
B

Engine-ECU
G

Field coil

Voltage regulator
Alternator
AK605000 AB

FUEL INJECTION CONTROL


M2132003001876

Fuel injection volume is regulated to obtain the optimum air-fuel ratio in accordance with the constant
minute changes in engine driving conditions. Fuel
injection volume is controlled by injector drive time
(injection time). There is a prescribed basic drive
time that varies according to the engine speed and

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intake air volume. Engine-ECU adds prescribed


compensations to this basic drive time according to
conditions such as the intake air temperature and
engine coolant temperature to decide injection time.
Fuel injection is done separately for each cylinder
and is done once in two engine rotations.

MULTIPOINT FUEL INJECTION (MPI)

13A-25

FUEL INJECTION CONTROL

System Configuration Diagram

Air flow sensor


Intake air temperature sensor
Manifold absolute
pressure sensor
Barometric pressure sensor
Engine coolant
temperature sensor

Injector
EngineECU

Throttle position sensor


Accelerator pedal position sensor
Detonation sensor
Inlet camshaft position sensor
Crank angle sensor
Ignition switch-ST
Oxygen sensor
Vehicle speed signal (CAN)

AKB00752AB

1. INJECTOR ACTUATION (FUEL INJECTION) TIMING


Injector drive time in case of multipoint fuel injection
(MPI) is controlled as follows according to driving
conditions.

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MULTIPOINT FUEL INJECTION (MPI)

13A-26

FUEL INJECTION CONTROL

Fuel Injection During Cranking and Normal Operation

<No.1 TDC>

<No. 2 TDC>

Crank angle
sensor signal

Inlet camshaft
position sensor
signal

<No. 3 TDC>

<No. 4 TDC>

<No. 2 TDC>

: Fuel injection

Cylinder stroke
No. 1 Cylinder

Compression

Combustion

Exhaust

Intake

No. 3 Cylinder

Intake

Compression

Combustion

Exhaust

No. 4 Cylinder
No. 2 Cylinder

Exhaust

Intake

Compression

Combustion

Combustion

Exhaust

Intake

Compression

AKB00753 AB

Fuel injection to each cylinder is done by driving the


injector at optimum timing while it is in exhaust process based on the crankshaft position sensor signal.
Engine-ECU compares the crankshaft position sensor output pulse signal and inlet camshaft position
sensor output pulse signal to identify the cylinder.
Using this as a base, it performs sequential injection
in the sequence of cylinders 1, 3, 4, 2.

Additional Fuel Injection During Acceleration


<No. 2 TDC>

Crank angle
sensor signal

<No.1 TDC>

<No. 3 TDC>

<No. 4 TDC>

<No. 2 TDC>

H
L
Increase injection for acceleration

Cylinder stroke
No. 1 Cylinder

Compression

Combustion

Exhaust

Intake

No. 3 Cylinder

Intake

Compression

Combustion

Exhaust

No. 4 Cylinder
No. 2 Cylinder

Exhaust

Intake

Compression

Combustion

Combustion

Exhaust

Intake

Compression

AK704439 AB

In addition to the synchronizing fuel injection with


crankshaft position sensor signal during acceleraDownloaded from www.Manualslib.com manuals search engine

tion, the volume of fuel is injected according to the


extent of the acceleration.

MULTIPOINT FUEL INJECTION (MPI)


FUEL INJECTION CONTROL

2. Fuel injection volume (injector drive


time) control
Under normal operating conditions, the figure shows
the flow chart of calculating the injection amount during the injector driving time. Basic drive time is
decided based on the air flow sensor signal (intake
air volume signal) and crankshaft position sensor

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13A-27

signal (engine rotation signal). This basic drive time


is compensated according to signals from various
sensors and optimum injector drive time (fuel injection volume) is calculated according to driving conditions.

MULTIPOINT FUEL INJECTION (MPI)

13A-28

FUEL INJECTION CONTROL

Fuel Injection Volume Control Block Diagram (Normal Operation)

Air fuel ratio


compensation
(Predetermined
compensation)

Air flow sensor


Basic fuel
injection time
determination
Crank angle sensor

Oxygen sensor
feedback
compensation
Oxygen sensor

Engine coolant
temperature
compensation

Engine coolant
temperature sensor

Accelerationdeceleration
compensation
Barometric pressure
sensor
Fuel pressure
compensation
Manifold absolute
pressure sensor

Battery voltage
compensation

Battery voltage

Injector

AK602278AB

[Injector basic drive time]


Fuel injection is performed once per cycle for each
cylinder. Basic drive time refers to fuel injection volume (injector drive time) to achieve theoretical
air-fuel ratio for the intake air volume of 1 cycle of 1
cylinder. Fuel injection volume changes according to

Basic fuel
injection time

the pressure difference (injected fuel pressure)


between manifold pressure and fuel pressure (constant). So, injected fuel pressure compensation is
made to injector drive time for theoretical air-fuel
ratio to arrive at basic drive time.

Intake air amount per cycle per cylinder


Fuel injection pressure compensation
Theoretical air-fuel ratio
AK602279AB

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MULTIPOINT FUEL INJECTION (MPI)


FUEL INJECTION CONTROL

Intake air volume of each cycle of 1 cylinder is calculated by engine-ECU based on the airflow sensor
signal and crank angle sensor signal. Also, during
engine start, the map value prescribed by the coolant
temperature sensor signal is used as basic drive
time.

13A-29

[Injector drive time compensation]


After calculating the injector basic drive time, the
engine-ECU makes the following compensations to
control the optimum fuel injection volume according
to driving conditions.

List of main compensations for fuel injection control


Compensations

Content

Oxygen sensor feedback compensation

The Oxygen sensor signal is used for making the


compensation to get air-fuel ratio with best cleaning
efficiency of the 3-way catalytic converter. This
compensation might not be made sometimes in
order to improve drivability, depending on driving
conditions. (Air-fuel ratio compensation is made.)
The engine-ECU compensates the output signal of
the oxygen sensor (front) using the output signal of
the oxygen sensor (rear). This allows the deviation
of the output signal, caused by the deterioration of
the oxygen sensor (front), to be solved, then the
highly accurate exhaust gas control is performed.

Air-fuel ratio compensation

Under driving conditions where oxygen sensor


feedback compensation is not performed,
compensation is made based on pre-set map
values that vary according to engine speed and
intake air volume.

Engine coolant temperature compensation

Compensation is made according to the engine


coolant temperature. The lower the engine coolant
temperature, the greater the fuel injection volume.

Acceleration/ Deceleration compensation

Compensation is made according to change in


intake air volume. During acceleration, fuel injection
volume is increased. Also, during deceleration, fuel
injection volume is decreased.

Fuel injection compensation

Compensation is made according to the pressure


difference between atmospheric pressure and
manifold absolute pressure. The greater the
difference in pressure, the shorter the injector drive
time.

Battery voltage compensation

Compensation is made depending on battery


voltage. The lower the battery voltage, the greater
the injector drive signal time.

Learning value for fuel compensation

Compensation amount is learned to compensate


feedback of oxygen sensor. This allows system to
compensate in accordance with engine
characteristics.

[Fuel limit control during deceleration]

[Fuel-cut control when over-run]

Engine-ECU limits fuel when decelerating downhill to


prevent excessive rise of catalytic converter temperature and to improve fuel efficiency.

When engine speed exceeds a prescribed limit


(6,600 r/min), engine-ECU cuts fuel supply to prevent overrunning and thus protect the engine.

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MULTIPOINT FUEL INJECTION (MPI)

13A-30

IGNITION TIMING AND CONTROL FOR CURRENT CARRYING TIME

IGNITION TIMING AND CONTROL FOR CURRENT


CARRYING TIME
M2132027100573

Ignition timing is pre-set according to engine driving


conditions. Compensations are made according to
pre-set values depending on conditions such as
engine coolant temperature, battery voltage etc. to
decide optimum ignition timing. Primary current connect/disconnect signal is sent to the power transistor
to control ignition timing. Ignition is done in sequence
of cylinders 1, 3, 4, 2.

System Configuration Diagram


Engine control relay

Battery

Air flow sensor


Intake air temperature sensor
Manifold absolute
pressure sensor

EngineECU

Engine coolant
temperature sensor
Inlet camshaft position sensor
Crank angle sensor

Ignition coil
Throttle position sensor
Detonation sensor
Ignition switch-ST
Spark plug
Cylinder No.

4
AK502722 AN

1. Ignition power control


Based on the crankshaft position sensor signal and
camshaft position sensor signal, engine-ECU
decides the ignition cylinder, calculates the ignition
timing and sends the ignition coil primary current
connect/disconnect signal to the power transistor of
each cylinder in the ignition sequence.

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MULTIPOINT FUEL INJECTION (MPI)

13A-31

IGNITION TIMING AND CONTROL FOR CURRENT CARRYING TIME

<No. 2 TDC>

Crank angle
sensor signal

Inlet camshaft
position sensor
signal

<No.1 TDC>

<No. 3 TDC>

<No. 4 TDC>

<No. 2 TDC>

Cylinder stroke

Ignition

No. 1 Cylinder

Compression

Combustion

Exhaust

Intake

No. 3 Cylinder

Intake

Compression

Combustion

Exhaust

No. 4 Cylinder
No. 2 Cylinder

Exhaust

Intake

Compression

Combustion

Combustion

Exhaust

Intake

Compression

AK604969AC

2. Spark-advance control and current carrying time control


[During start]
Engine-ECU initiates ignition at fixed ignition timing
(5 BTDC) synchronized with the crankshaft position
sensor signal.

[During normal operation]


After determining the basic spark-advance based on
the intake air volume and engine speed, engine-ECU
makes compensations based on input from various
sensors to control the optimum spark-advance and
current carrying time.

List of main compensations for spark-advance control and current carrying time control
Compensations
Content
Intake air temperature compensation

Compensation is made according to intake air


temperature. The higher the intake air temperature
the greater the delay in ignition timing.

Engine coolant temperature compensation

Compensation is made according to engine coolant


temperature. The lower the engine coolant
temperature the greater the advance in ignition
timing.

Knocking compensation

Compensation is made according to generation of


knocking. The greater the knocking the greater the
delay in ignition timing.

Stable idle compensation

Compensation is made according to change in idle


speed. In case engine speed becomes lower than
target speed, ignition timing is advanced.

Delay compensation when changing shift

During change of shift, sparking is delayed


compared to normal ignition timing to reduce
engine output torque and absorb the shock of the
shift change.

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13A-32

MULTIPOINT FUEL INJECTION (MPI)


THROTTLE VALVE OPENING ANGLE CONTROL AND IDLE SPEED CONTROL

Compensations

Content

Battery voltage compensation

Compensation is made depending on battery


voltage. The lower the battery voltage the greater
the current carrying time and when battery voltage
is high current carrying time is shortened.

[Control for checking ignition timing]


During basic ignition timing set mode for M.U.T.-III
actuator test function, sparking is done with fixed
ignition timing (5 BTDC) synchronized with crankshaft position sensor signal.

THROTTLE VALVE OPENING ANGLE CONTROL AND IDLE


SPEED CONTROL
M2132003501053

Engine-ECU detects the amount of accelerator pedal


depression (as per operator's intention) through the
accelerator pedal position sensor. Based on pre-set
basic target opening angles it adds various compensations and controls the throttle valve opening angle
according to the target opening angle.
Motor drive power source
(From throttle valve control
servo relay)

Throttle valve
control servo

Throttle
position
sensor

Motor drive circuit

Intake air temperature


sensor

Main

Crank angle sensor


Sub

A/C switch (CAN)


Control unit

Accelerator
pedal position
sensor

Engine coolant
temperature sensor

A/C load signal (CAN)


Alternator FR terminal

Sub

Inhibitor switch (CAN)

Main

Barometric pressure
sensor

Engine-ECU
AK602236AQ

While starting
Engine-ECU adds various compensations to the target opening angle that are set based on the engine
coolant temperature, so that the air volume is opti-

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mum for starting.

MULTIPOINT FUEL INJECTION (MPI)


THROTTLE VALVE OPENING ANGLE CONTROL AND IDLE SPEED CONTROL

13A-33

While idling

While driving

Engine-ECU controls the throttle valve to achieve the


target opening angle that are set based on the
engine coolant temperature. In this way best idle
operation is achieved when engine is cold and when
it is hot. Also, the following compensations ensure
optimum control.

Compensations are made to the target opening


angle set according to the accelerator pedal opening
angle and engine speed to control the throttle valve
opening angle.

List of main compensations for throttle valve opening angle and idle speed control
Compensations

Content

Stable idle compensation (immediately after start)

In order to stabilize idle speed immediately after


start, target opening angle is kept big and then
gradually reduced. Compensation values are set
based on the engine coolant temperature.

Rotation speed feedback compensation (while


idling)

In case there is a difference between the target idle


speed and actual engine speed, engine-ECU
compensates the throttle valve opening angle
based on that difference.

Atmospheric pressure compensation

At high altitudes atmospheric pressure is less and


the intake air density is low. So, the target opening
angle is compensated based on atmospheric
pressure.

Engine coolant temperature compensation

Compensation is made according to the engine


coolant temperature. The lower the engine coolant
temperature the greater the throttle valve opening
angle.

Electric load compensation

Throttle opening angle is compensated according


to electric load. The greater the electric load, the
greater the throttle valve opening angle.

Compensation when shift is in D range

When transmission is changed from P or N range


to some other range, throttle valve opening angle is
increased to prevent reduction in engine speed.

Compensation when A/C is functioning

Throttle opening angle is compensated according


to functioning of A/C compressor. While A/C
compressor is being driven, the throttle valve
opening angle is increased.

Initialize control
After ignition switch turns OFF, engine-ECU drives
the throttle valve from fully closed position to fully
open position and records the fully closed/open studied value of the throttle position sensor (main and
sub) output signals. The recorded studied values are
used as studied value compensation for compensating basic target opening angle when the engine is
started next.

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Engine protection control


When the racing is continued during the vehicle
stopped period (no-load period) for more than the
specified time, the engine-ECU closes the throttle
valve and restricts the engine speed to protect the
engine.

13A-34

MULTIPOINT FUEL INJECTION (MPI)


MIVEC (Mitsubishi Innovative Valve Timing Electronic Control System)

MIVEC (Mitsubishi Innovative Valve Timing Electronic


Control System)
M2132023500911

The MIVEC system effects a continuously variable


control on the inlet valve timing. The valve operating
angle is not change. MIVEC enables valve timing
control that is optimal for the operating conditions of
the engine. Thus, it stabilizes the idle and improves
power output and torque in all driving ranges.

System Configuration Diagram

Inlet oil feeder


control valve
Retard direction
Crankshaft position sensor
Air flow sensor

Spool valve movement


Spool valve

Throttle position sensor


Engine-ECU

Advance direction
Engine coolant temperature
sensor

To oil pan
Retard chamber

Inlet camshaft position


sensor

Oil pressure
Advance chamber
To oil pan

Spring

AKB00755 AB

The engine-ECU assesses the driving conditions


of the engine by way of the signals input by sensors.
Based on the assessed information, the
engine-ECU outputs duty cycle signals to the inlet
oil feeder control valve in order to control the
position of the spool valve.

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By varying the position of the spool valve, the oil


pressure can be applied either to the retard or
advance chamber, thus continuously changing
the phases of the inlet camshaft.

MULTIPOINT FUEL INJECTION (MPI)


MIVEC (Mitsubishi Innovative Valve Timing Electronic Control System)

<No.2TDC>
Crank angle
sensor signal

Inlet camshaft
position sensor
signal

<No.1TDC>

<No.3TDC>

<No.4TDC>

13A-35

<No.2TDC>

: Phase angle

AKB00756AB

The engine-ECU calculates the detected phase


angle by using the signal from the inlet camshaft
position sensor and the crank angle sensor.

Operation Conceptual Diagram

Valve lift

Inlet camshaft
phase angle
Exhaust valve lift curve
At most
advanced angle

Inlet valve lift curve


(at most retarded angle)

Overlap
AK800138 AB

The engine-ECU controls the camshaft phase angle


in order to attain optimal valve timing that suits the
engine load and engine speed.
Initial Phase

Control Direction

Inlet valve

Advance direction

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Most retarded angle

MULTIPOINT FUEL INJECTION (MPI)

13A-36

ENGINE CONTROL RELAY CONTROL

ENGINE CONTROL RELAY CONTROL


M2132006000720

Battery
LOCK

Ignition switch

ST
IG1

Engine control
relay

ACC
IG2

OFF
ON

ETACS-ECU

To each sensor and


actuator

Power
source
Engine control relay control

Battery
backup

Engine-ECU
Ignition switch-IG
AK604134AD

When the ignition switch-IG "ON" signal is input,


engine-ECU turns ON the power transistor for control
of the engine control relay. As a result, current flows
through the engine control relay's coil, the relay
switch turns ON and power is supplied to each sensor and actuator. Also, when ignition switch-IG "OFF"
signal is input, engine-ECU performs the following
controls and then turns OFF the power transistor for
control of engine control relay.

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Throttle valve initializing control

MULTIPOINT FUEL INJECTION (MPI)

13A-37

FUEL PUMP RELAY CONTROL

FUEL PUMP RELAY CONTROL


M2132006500769

Battery

LOCK

Engine control
relay

ST
ACC
IG1 IG2

Ignition switch

OFF
ON

To engine-ECU

ETACS-ECU

Fuel pump
relay

OFF
ON

Fuel pump
and gauge
unit

Ignition switch-ST
M
Engine-ECU
Fuel pump
relay control

Crank angle sensor

AK700635 AB

When current flows through the fuel pump relay, the


relay turns ON and the fuel pump is driven. The fuel
pump relay is built into the ETACS-ECU. When the
ignition switch-ST signal is input, engine-ECU turns
ON the power transistor for control of the fuel pump

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relay. As a result, power is supplied to the fuel pump.


Also, if engine speed falls below a set value, the fuel
pump relay is turned OFF. Thus, it deals with sudden
stoppages such as engine stalling etc. by stopping
the pump.

MULTIPOINT FUEL INJECTION (MPI)

13A-38

STARTER RELAY CONTROL

STARTER RELAY CONTROL


M2132025500672

Battery

Ignition switch-ST

Inhibitor
switch

ETACS
-ECU

Starter relay

OFF
ON

ON

Engine-ECU
Starter relay
control

OFF

Starter

AK800140 AB

When the ignition switch-ST signal is input,


engine-ECU turns ON the power transistor for control
of the starter relay.

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MULTIPOINT FUEL INJECTION (MPI)

13A-39

OXYGEN SENSOR HEATER CONTROL

OXYGEN SENSOR HEATER CONTROL


M2132007000734

Engine-ECU
Oxygen sensor heater

Engine control
relay

Engine coolant
temperature sensor

Battery

AK602241AE

When exhaust gas temperature is low, the oxygen


sensor response is dull. So, response is improved by
raising the sensor temperature by passing current
through the heater at a low exhaust gas temperature,
such as in the immediate aftermath of the engine
start, or during the warm up operation and in cutting

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the fuel during deceleration. Based on driving conditions and the oxygen sensor activation state,
engine-ECU changes the amount of current (duty
ratio) to the heater to quicken the activation of the
oxygen sensor.

MULTIPOINT FUEL INJECTION (MPI)

13A-40

A/C COMPRESSOR RELAY CONTROL

A/C COMPRESSOR RELAY CONTROL


M2132034500722

Battery

A/C compressor relay

OFF
ON

OFF

A/C
refrigerant
temperature
switch

ON

A/C switch (CAN)


Crank angle sensor

A/C compressor
assembly

Accelerator pedal position sensor


A/C compressor
clutch

A/C compressor
relay control

Vehicle speed signal (CAN)


Inhibitor switch (CAN)

Engine-ECU
AK800141 AH

After the A/C switch is turned ON and A/C compressor relay reaches a state where it can turn ON,
engine-ECU turns ON the A/C compressor relay and
drives the A/C compressor. In order to prevent
change in engine speed due to increased load of
driving the compressor, it controls the A/C compres-

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sor relay to drive the A/C compressor after idle-up is


complete. Also, in order to secure acceleration performance, it turns OFF the A/C compressor relay for
a fixed amount of time, if the throttle opening angle
increases beyond a prescribed limit.

MULTIPOINT FUEL INJECTION (MPI)

13A-41

ALTERNATOR CONTROL

ALTERNATOR CONTROL
M2132025000785

Alternator G terminal
Engine coolant
temperature sensor
Alternator FR terminal
Crank angle sensor
Engine-ECU
A/C switch (CAN)

Ignition switch-ST
Alternator
AK602242AL

During engine idle operation, engine-ECU controls


duty of conduction between alternator G terminal and
earth. (G terminal duty is controlled to be the same
as ON duty of the power transistor inside the voltage
regulator). If headlamps etc. are turned on while
engine is idling, the consumed current increases
suddenly, but by gradually increasing the alternator
G terminal OFF duty, engine-ECU restricts sudden

increase in alternator output current and output current is increased only gradually. (Battery current is
supplied to the headlamp etc. till alternator produces
sufficient current.) Thus, engine-ECU prevents
change in idle speed due to sudden increase of
engine load.

PURGE CONTROL
M2132027500106

Refer to GROUP 17 Emission Control Evaporative Emission Control System P.17-16.

CONTROLLER AREA NETWORK (CAN)


M2132019000957

CAN communication is established to ensure the reliable transmission of information. Refer to GROUP
54C General Information P.54C-2.

DIAGNOSIS SYSTEM
Engine-ECU has been provided with the following
functions for easier system inspection. Refer to the
workshop manual for the details about each item.
Freeze-frame data function

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Diagnosis code function


Data list function
Actuator test function

M2132009002093

NOTES

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13B-1

GROUP 13B

FUEL SUPPLY
CONTENTS
GENERAL INFORMATION . . . . . . . .

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13B-2

FUEL TANK . . . . . . . . . . . . . . . . . . . .

13B-3

FUEL SUPPLY

13B-2

GENERAL INFORMATION

GENERAL INFORMATION
M2134000101676

The fuel system consists of the following components:


Fuel injector
Fuel delivery pipe
Fuel vapour canister

Fuel high-pressure hose


Fuel line pipe
Fuel tank assembly
Fuel pump and gauge assembly
Fuel gauge unit <4WD>

SPECIFICATIONS
Item

Specification

Fuel tank capacity L

2WD

63

4WD

60

Fuel pump type

Electric (incorporates tank pump and gauge assembly)

Fuel filter type

Cartridge (incorporates tank pump and gauge assembly)

Fuel return system

Return less

Fuel pressure regulator control pressure kPa

324

Fuel injector

Type

Elector-magnetic

Quantity

Evaporative emission control system

Fuel vapour canister

CONSTRUCTION DIAGRAM
<2WD>
Fuel tank assembly

Fuel vapour canister

Fuel delivery pipe

Fuel injector
Fuel high-pressure hose

Fuel line pipe

Fuel pump and


gauge assembly
ACB05409AB

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FUEL SUPPLY

13B-3

FUEL TANK

<4WD>
Fuel tank assembly

Fuel gauge unit

Fuel vapour canister

Fuel delivery pipe

Fuel injector
Fuel high-pressure hose

Fuel line pipe

Fuel pump and


gauge assembly
ACB05408AB

This fuel system is designed with consideration for


global environment protection to ensure safety at a
collision, reduce weight, and improve reliability and
quality. This system has the following features:
A quick-joint connector of a plastic tube is used
for the fuel high-pressure hose in the engine
compartment to reduce the permeation of fuel
evaporative emission.
The surface of under floor fuel line pipes is
coated with 1-mm thickness of resin to improve
resistance to corrosion and chipping.

A return less fuel system eliminates returned fuel


from the engine. The heat that fuel receives from
the engine is reduced, minimising fuel temperature in the fuel tank and controlling the amount of
evaporated gas.
The activated charcoal of fuel vapour canister is
modified for downsizing, weight saving and better
performance.

FUEL TANK
M2134001001672

The fuel tank assembly consists of components such


as a fuel pump and gauge assembly, a fuel gauge
unit, and a fuel tank, and has the following features:
The fuel tank is mounted underneath the second
seat to improve safety at a collision.
The fuel tank itself is made of a pre-coat galvanized steel sheet that contains no lead.
The capacity of the fuel tank is 63 litres <2WD>
or 60 litres <4WD> to meet long-distance drives.
A fuel tank safety valve, which prevents fuel leakage when the vehicle banks or rolls over, is
located inside the fuel tank for fewer openings
and hose bonding points on the fuel tank top surface.

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A built-in fuel filter and a fuel tank suction hose


have been adopted to meet the fuel tank of a saddleback shape. <4WD>
The fuel pump and gauge assembly consist of the
following components:
Fuel pump
Fuel gauge unit
Fuel filter
Fuel pressure regulator

FUEL SUPPLY

13B-4

FUEL TANK

CONSTRUCTION DIAGRAM
<2WD>

Fuel pump and


gauge assembly

Fuel tank
ACC00445AB

Fuel tank safety valve

Fuel tank safety valve

ACC00461AB

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FUEL SUPPLY

13B-5

FUEL TANK

<4WD>

Fuel gauge unit


Fuel pump and
gauge assembly

Fuel tank
ACC00446AB

Fuel tank safety valve

Fuel tank safety valve

Fuel in tank filter

Fuel tank suction hose


ACC00462AB

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NOTES

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14-1

GROUP 14

ENGINE COOLING
CONTENTS
GENERAL INFORMATION . . . . . . . .

14-2

WATER PASSAGE . . . . . . . . . . . . . .

14-3

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WATER PUMP . . . . . . . . . . . . . . . . . .

14-3

ENGINE COOLING

14-2

GENERAL INFORMATION

GENERAL INFORMATION
M2140000101567

For the cooling method, a forced water-cooling circulation system is adopted and it has the following
characteristics:
To reduce the coolant temperature variation, the
inlet control system which arranges the thermostat at the inlet side of the coolant flowing from
the radiator to the engine is adopted.

A down-flow radiator has been adopted in order


to reduce the number of parts and improve serviceability.
A ring fan has been adopted in order to reduce
noise.
A radiator condenser tank is assembled into the
fan shroud in order to reduce the number of parts
and improve serviceability.

SPECIFICATIONS
Item

4B1

Cooling method

Water-cooled pressurised, forced circulation with


electrical fan

Water pump
Thermostat
Radiator

Engine coolant

Type

Centrifugal impeller

Drive method

Drive belt

Type

Wax pellet with jiggle valve

Valve open temperature C

82 1.5

Type

Pressurised corrugate type

Core size (width height


thickness) mm

687.4 400 16

Performance kJ/h

201,800

Specified coolant

DIA QUEEN SUPER LONG LIFE COOLANT or


equivalent

Quantity (including 0.65 L in


Approximately 7.5
the radiator condenser tank) L

CONSTRUCTION DIAGRAM
Radiator assembly

Radiator upper hose assembly

Radiator condenser tank

Condenser fan motor


Radiator fan motor

Fan shroud
CVT fluid cooler
feed hose

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CVT fluid cooler


return hose

Radiator lower hose


assembly
ACB05950 AB

ENGINE COOLING

14-3

WATER PASSAGE

WATER PASSAGE
M2140004000718

<Hot>

<Cold>

Thermostat

Water pump

Thermostat

Water pump

Heater

Heater
Throttle body

Throttle body
CVT
oil cooler

CVT
oil cooler

Radiator

Radiator
ACB04926AB

WATER PUMP
M2140003000492

The water pump is the centrifugal, impeller type that


is installed in front of the cylinder block. It is driven by
the drive belt.

Impeller

AK503034 AD

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Item

Specifications

Discharge volume L/rpm

185/6 500

Impeller diameter mm

62

NOTES

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15-1

GROUP 15

INTAKE AND
EXHAUST
CONTENTS
AIR INTAKE SYSTEM . . . . . . . . . . . .

15-2

EXHAUST SYSTEM . . . . . . . . . . . . . .

15-3

AIR DUCT AND AIR CLEANER . . . . . . . . .

15-2

EXHAUST MANIFOLD . . . . . . . . . . . . . . . .

15-3

INLET MANIFOLD . . . . . . . . . . . . . . . . . . .

15-2

EXHAUST PIPE AND MUFFLER . . . . . . . .

15-3

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INTAKE AND EXHAUST

15-2

AIR INTAKE SYSTEM

AIR INTAKE SYSTEM


AIR DUCT AND AIR CLEANER
M2150004001381

CONSTRUCTION DIAGRAM

Resonator
Air cleaner assembly

Air duct

ACB05021AB

In order to save weight, an air cleaner element without plastics is used and the panel thicknesses of the
cover and the housing are optimised.

INLET MANIFOLD
M2150010000666

The inlet manifold is made of plastic for weight


reduction, and the surface roughness of the inner
walls of the ports has been improved to reduce
intake resistance.

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INTAKE AND EXHAUST

15-3

EXHAUST SYSTEM

EXHAUST SYSTEM
EXHAUST MANIFOLD
M2150006001105

The exhaust manifold incorporates a catalytic converter. In order to reduce vibration, a spherical joint is
used at the front pipe connection.

EXHAUST PIPE AND MUFFLER


M2150003001775

CONSTRUCTION DIAGRAM
Hanger bracket

Tail pipe

Hanger bracket

Catalytic converter
Hanger bracket

Main muffler

Annular joint
Sub muffler
Annular joint
ACB05022AB

Exhaust pipe and muffler consisting of two separation system has the following features:
Improve emission gas cleaning ability by adopting rear exhaust system and placing front catalytic converter by engine as close as possible.
A 4-point exhaust muffler hanger has been
adopted for optimisation of position, which
reduces vibration to the vehicle.

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The spherical joint has been adopted for connection between the front exhaust pipe and the
exhaust manifold, and between the exhaust pipe
and the centre exhaust pipe, which reduces
vibration to the vehicle.

NOTES

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16-1

GROUP 16

ENGINE
ELECTRICAL
CONTENTS
STARTER MOTOR . . . . . . . . . . . . . .

16-2

IGNITION COIL . . . . . . . . . . . . . . . . . .

16-2

ALTERNATOR . . . . . . . . . . . . . . . . . .

16-2

SPARK PLUG . . . . . . . . . . . . . . . . . . .

16-2

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ENGINE ELECTRICAL

16-2

STARTER MOTOR

STARTER MOTOR
M2161002000728

The starter motor is a reduction drive type with planetary gear.

ALTERNATOR
M2162001000687

The alternator is the battery detection type.

IGNITION COIL
M2163001000561

Coil

AKB00492AB

The ignition coil is the plug-top type.


This plug-top type ignition coil has the following features:
A durable low-tension distribution system is
adopted.
A separate igniting system is adopted. Due to
this, high voltage generated in the ignition coils
can be delivered into the spark plugs effectively.
Low fuel consumption due to combustion stabilisation
Compact and light weight

SPARK PLUG
M2163005000499

Iridium-tipped spark plugs are used.

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17-1

GROUP 17

ENGINE AND
EMISSION
CONTROL
CONTENTS
ENGINE CONTROL . . . . . . . . . . . . . .

17-2

GENERAL INFORMATION . . . . . . . . . . . . .

17-8

17-2

CONSTRUCTION AND OPERATION . . . . .

17-12

17-2

EMISSION CONTROL<MPI> . . . . . . .

17-14

GENERAL INFORMATION. . . . . . . . . . . . .

17-2

GENERAL INFORMATION . . . . . . . . . . . . .

17-14

CONSTRUCTION AND OPERATION . . . .

17-5

CRANKCASE VENTILATION SYSTEM . . .

17-15

EVAPORATIVE EMISSION CONTROL


SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . .

17-16

EMISSION REDUCTION SYSTEMS. . . . . .

17-17

GENERAL INFORMATION. . . . . . . . . . . . .

CRUISE CONTROL SYSTEM . . . . . .

ADAPTIVE CRUISE CONTROL SYSTEM


(ACC) . . . . . . . . . . . . . . . . . . . . . . . . .
17-8

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ENGINE AND EMISSION CONTROL

17-2

ENGINE CONTROL

ENGINE CONTROL
GENERAL INFORMATION
M2170001001522

For the accelerator system, an electronic throttle


valve control system has been adopted, eliminating
of an accelerator cable.

This system detects the amount of the accelerator


pedal movement by using an accelerator pedal position sensor in the accelerator pedal assembly for
electronically controls the throttle valve.

CONSTRUCTION DIAGRAM
Accelerator pedal assembly
(Built-in accelerator pedal
position sensor)

AC606134 AB

CRUISE CONTROL SYSTEM


GENERAL INFORMATION
M2170001001555

The cruise control system, which provides the constant speed driving without depressing the accelerator pedal at a vehicle speed determined by the driver
(within the range from approx. 40 to 200 km/h).
For this cruise control system, in conjunction with
the electronic throttle valve control system, the
engine-ECU electronically controls the throttle
valve. <Petrol engine>

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For this cruise control system, due to the adoption of the common rail fuel control system, the
engine-ECU electrically controls the fuel injection
system. <Diesel engine>
In the situation that a vehicle speed is gradually
increased without drivers intention on downhill
etc, speed limiter* is a driver assist function to
prevent from exceeding the speed set by driver.
NOTE: *: Adjustable speed limiter

ENGINE AND EMISSION CONTROL

17-3

CRUISE CONTROL SYSTEM

CONSTRUCTION DIAGRAM
Fuel injection system
<Diesel engine>

Accelerator pedal
(Built-in accelerator
pedal position sensor)

Hydraulic unit Assembly


(Built-in ABS-ECU
<Vehicles without ASC>
or ASC-ECU
<Vehicles with ASC>)

<Standard meter>
Cruise control indicator lamp

Speed limiter display screen

ACC00039

<High contrast meter>


"SET" mark

Cruise control display screen

SET

Speed limiter
Throttle body assembly
display screen
Clutch switch <M/T>
(Built-in throttle position
sensor and throttle valve
120
control servo)
Engine-ECU
km/h
<Petrol engine>
Stop lamp switch
Inhibitor switch <CVT, A/T>
Cruise control switches
CANCEL

Cruise control ON/OFF

Multi information
display

ACC00040

Diagnosis connector

RES + or
SET -

Speed limiter ON/OFF


ACB04452

ACC0847

Engine-ECU

Relay box

ETACS-ECU

ACB04414

ACB04416
ACC00533 AB

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ENGINE AND EMISSION CONTROL

17-4

CRUISE CONTROL SYSTEM

COMPONENTS AND FUNCTIONS


Component

Function

ABS-ECU <Vehicles without ASC> or


ASC-ECU <Vehicles with ASC>

Outputs the cruise control cancel signal to the engine-ECU.

Accelerator pedal position sensor

Informs the engine-ECU of the accelerator pedal depression.

Cruise control indicator lamp <standard


meter> or cruise control display screen
<high contrast meter>

When the cruise control ON/OFF switch is pressed, a lamp will


illuminate or a screen will be displayed to inform the driver that
the cruise control system is active.

Speed limiter display screen

When the speed limiter ON/OFF switch is pressed, a screen will


be displayed to inform the driver.

Cruise control
switches

Cruise control ON/OFF Power switch for cruise control system.


switch
Speed limiter ON/OFF Turn ON/OFF the speed limiter.
switch
RES + switch
SET switch
CANCEL switch

Vehicle speed is set with the RES + switch and SET switch.
Set vehicle speed of speed limiter is set with the RES +
switch and SET switch.
Cancels the constant speed driving.
Cancel speed limiter in the activated mode.

CVT-ECU <Petrol engine>

Controls the CVT based on the CVT control signal from the
engine-ECU.
The selector lever "N" position signal from the inhibitor switch
is sent to the engine-ECU.
Outputs the signal from the secondary pulley speed sensor to
the engine-ECU.

A/T-ECU <Diesel engine>

Controls the automatic transmission shifting based on the


shift control signal from the engine-ECU.
The selector lever "N" position signal from the inhibitor switch
is sent to the engine-ECU.
Outputs the signal from the secondary pulley speed sensor to
the engine-ECU.

Diagnosis connector

If the M.U.T.-III is connected, the diagnosis code and data list


from the engine-ECU can be read.

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ENGINE AND EMISSION CONTROL


CRUISE CONTROL SYSTEM

17-5

Component

Function

Engine-ECU

Based on the input signal from each sensors and switches,


the throttle opening angle indication signal is sent.
Based on the input signal from each sensors and switches,
the CVT control signal is sent to the CVT-ECU. <Petrol
engine>
Based on the secondary pulley speed sensor signal from the
CVT-ECU, it calculates the vehicle speed. <Petrol engine>
Based on the selector lever "N" position signal from the
CVT-ECU, it cancels constant speed driving. <Petrol engine>
Based on the input signal from each sensors and switches,
the CVT control signal is sent to the A/T-ECU. <Diesel
engine>
Based on the secondary pulley speed sensor signal from the
A/T-ECU, it calculates the vehicle speed. <Diesel engine>
Based on the selector lever "N" position signal from the
A/T-ECU, it cancels constant speed driving. <Diesel engine>
To the cruise control indicator lamp, the cruise control system
ON/OFF signal is sent.
The diagnosis codes and data list of the cruise control system
is sent to the diagnosis connector.

Inhibitor switch <CVT, A/T>

The constant speed driving is cancelled by the selector lever


operation, the "N" position is detected.

Clutch switch <M/T>

Because the constant speed driving is cancelled by the clutch


operation, the clutch pedal status is detected.

Stop lamp switch

The constant speed driving is cancelled by the brake


operation, the brake pedal operation is detected.
As for the stop lamp switch, two built-in switches, the stop
lamp switch which is also used for the stop lamp illumination
and the brake switch which is used exclusively for the cruise
control, are integrated, and thus the reliability is enhanced.

Throttle valve control servo <Petrol


engine>

The throttle valve opens and closes in response to the throttle


angle control signal from the engine-ECU.

Throttle position sensor <Petrol engine>

Informs the engine-ECU of the throttle valve opening angle.

Fuel injection system <Diesel engine>

Amount of fuel consumption control signal from engine-ECU.

CONSTRUCTION AND OPERATION


M2170002000919

The cruise control section in engine-ECU calculates


the cruise control system operation condition based
on the signals sent from switches and sensors.
Based on the calculation, the cruise control section
outputs the target accelerator pedal opening angle
signal to the engine control section, and CVT control
signal to CVT-ECU <Petrol engine>, shift control signal to A/T-ECU <Diesel engine> or clutch switch
<M/T> and cruise control status (ON/OFF, etc.) to the
combination meter, respectively.

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In the engine control section, the target throttle


valve opening angle is calculated based on the
target accelerator pedal opening angle signal
from the cruise control section and the actual
accelerator pedal opening angle signal from the
accelerator pedal position sensor, and the vehicle
speed is controlled by operating the throttle valve
control servo. <Petrol engine>
In the engine control section, the amount of fuel
consumption is calculated based on the target
engine torque signal from the cruise control section and the actual accelerator pedal opening
angle signal, and the vehicle speed is controlled
by controlling the fuel injection system. <Diesel
engine>

ENGINE AND EMISSION CONTROL

17-6

CRUISE CONTROL SYSTEM

The speed limiter controls the engine output and


the transmission gear ratio to regulate the vehicle
speed.

The combination meter will turn on the cruise control


indicator lamp <Standard meter>, the cruise control
display screen <High contrast meter> or the speed
limiter display screen when the cruise control system
is active. On the high contrast meter, "SET" symbol
will also appear in the screen during constant speed
driving.

BLOCK DIAGRAM
Cruise control switches

Accelerator pedal
position sensor

Clutch switch
<M/T>
Clutch switch
signal

Stop lamp switch


Stop lamp
switch signal
ETACS-ECU

Engine-ECU
Cruise control
switch signal

Stop lamp
switch signal
(CAN)

Brake
switch
signal

Actual accelerator
pedal opening
angle signal

Target accelerator
pedal opening
angle signal

Engine control section

Cruise control section

Inhibitor
switch
signal
(CAN)
ON/OFF signal
(CAN)
Combination meter
(Cruise control
indicator lamp/
Cruise control
display screen,
Speed limiter
display screen)

Secondary pulley
speed sensor signal
(CAN) *1 or
output shaft speed
sensor signal
(CAN) *2

CVT control
signal (CAN)*1
or
shift control
signal (CAN)*2

CVT-ECU*1 or A/T-ECU *2
Inhibitor
switch
signal

Secondary pulley
speed sensor signal*1
or
output shaft speed
sensor signal *2

CVT-ECU*1 or A/T-ECU *2

CVT control
signal*1
or
shift control
signal *2

Amount of
fuel
consump
-tion

Fuel injection
system*2

Target
throttle
valve
opening
angle
signal

Throttle valve Throttle position


control
sensor *1
servo *1
NOTE
*1 : Petrol engine
*2 : Diesel engine

SYSTEM FUNCTIONS
SET FUNCTION
1. While driving in the vehicle speed range of
approximately 40 to 200 km/h, press the SET
switch.
2. The cruise control system stores the vehicle
speed when the SET switch is released, and
then performs a constant speed driving at the
stored vehicle speed. The speed limiter will store
a set vehicle speed, and then regulate the vehicle
speed within that stored speed.

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Throttle
valve
opening
angle
signal

ACC00545 AB

3. When the SET switch is operated while driving


at the vehicle speed of high speed limit
(approximately 200 km/h) or faster, the constant
speed driving is not performed.
4. When the SET switch is operated while driving
at the vehicle speed of low speed limit
(approximately 40 km/h) or slower, the constant
speed driving is not performed.

ENGINE AND EMISSION CONTROL


CRUISE CONTROL SYSTEM

DECELERATION FUNCTION
1. When the SET switch is pressed and held for
approximately 0.5 second or longer during the
constant speed driving, the vehicle is decelerated
by using engine braking while the switch is
pressed.
2. After that the SET switch is released, the vehicle
speed of that time is newly stored, and then the
constant speed driving is performed at that speed.
The speed limiter will store a set vehicle speed,
and then regulate the vehicle speed within that
stored speed.
3. In addition, when the SET switch is pressed for
less than approximately 0.5 second, the vehicle
speed is decreased by approximately 1.6 km/h
from the constant speed driving speed. The
decelerated speed is newly stored, and then the
constant speed driving is performed at that speed.
Every time the SETswitch is pressed briefly
(within approx. 0.5 seconds), the speed limiter will
store a lower vehicle speed by 1 km/h. The speed
limiter will regulate the vehicle speed within that
last stored speed.
4. When the SET switch is pressed and held, and
the vehicle speed is decelerated to low speed limit
(approximately 40 km/h) , the low speed limit will
be maintained.

RESUME FUNCTION
1. During the constant speed driving, press the
CANCEL switch, or depress the brake pedal to
cancel the constant speed driving. The speed
limiter will be deactivated by pressing the
CANCEL switch.
2. Afterward, when the RES + switch is pressed
while driving at a vehicle speed of low speed limit
(approximately 40 km/h) or more, a constant
speed driving is performed at the vehicle speed
stored when the constant speed driving was
cancelled.

ACCELERATION FUNCTION
1. During the constant speed driving, when the RES
+ switch is pressed and held for approximately 0.5
seconds or longer, the vehicle is accelerated with
the specified acceleration while the switch is
pressed.
2. After that the RES + switch is released, the
vehicle speed of that time is newly stored, and
then the constant speed driving is performed at
that speed. The speed limiter will store a set
vehicle speed, and then regulate the vehicle
speed within that stored speed.
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17-7

3. In addition when the RES + switch is pressed for


less than approximately 0.5 second, the vehicle
speed is increased by approximately 1.6 km/h
from the constant speed driving speed. The
accelerated vehicle speed is newly stored, and
then the constant speed driving is performed at
that speed. Every time the RES + switch is
pressed briefly (within approx. 0.5 seconds), the
speed limiter will store a higher vehicle speed by 1
km/h. The speed limiter will regulate the vehicle
speed within that last stored speed.

CANCEL FUNCTION
When any of the following conditions are satisfied,
the constant speed driving will be cancelled. The
speed limiter will be deactivated by pressing the
CANCEL switch.
The cruise control system is stopped by the
pressing the cruise control ON/OFF switch.
The CANCEL switch is pressed.
The brake pedal is depressed.
The selector lever is shifted to the "N" position.
The vehicle speed becomes low speed limit
(approximately 40 km/h) or less.
The vehicle speed is decreased by 15 km/h or
more from the setting vehicle speed.
An abnormality occurs in the vehicle speed signal.
The ASC is operated.
An abnormality occurs in CVT-ECU.
An abnormality occurs in the CAN communication.

EMERGENCY CANCEL FUNCTION


When the accelerator pedal is depressed fully to
drive at higher speed than the stored speed, the
speed limiter will be deactivated temporarily

LAST STATUS MEMORY FUNCTION


<RUSSIA>
The system stores ON/OFF status of the cruise control when the ignition switch is turned off. Then, when
the ignition switch is turned on the next time, the system will resume the stored status.

FAIL-SAFE FUNCTION
When one of the following conditions is met, the
cruise control system function will be suspended until
the system returns to normal condition. Also, when
one of the following conditions is met, a constant
speed driving is cancelled immediately. The speed
limiter will be also deactivated.
An abnormality occurs in the cruise control
switches.

ENGINE AND EMISSION CONTROL

17-8

ADAPTIVE CRUISE CONTROL SYSTEM (ACC)

An abnormality occurs in the stop lamp signal.


When one of the following conditions is met, unless
the vehicle is stopped to turn the ignition switch to
the "LOCK" (OFF) position, the cruise control system
function will be suspended even if the system returns
to the normal state. Also, one of the following conditions is met, a constant speed driving is cancelled
immediately. The speed limiter will be also deactivated.
Engine-ECU abnormality.

An abnormality occurs in the vehicle speed signal.


Throttle position sensor abnormality.
Accelerator pedal position sensor abnormality.

DIAGNOSIS FUNCTION
To ease the system inspection, the diagnosis code
inspection, data list inspection is available by
M.U.T.-III.
NOTE: For the diagnosis code items and input check
code items, refer to the Workshop Manual.

ADAPTIVE CRUISE CONTROL SYSTEM (ACC)


GENERAL INFORMATION
M2170001001544

In addition to the conventional cruise control system*,


an adaptive cruise control system (ACC), which
maintains the distance from vehicle travelling in front,
has been adopted.
*: For the cruise control system, refer to P.17-2.
A radar detects the distance from vehicle travelling in front, and thus decelerates the vehicle by
braking if necessary to maintain the distance.
The system attempts to maintain the distance
from vehicle travelling in front by accelerating
within the set vehicle speed by using a radar
installed in the vehicle.
NOTE: .
If vehicle travelling in front accelerates faster than
your vehicle's set speed, your vehicle will be
driven at your set speed.
If the vehicle travelling in front stops, your vehicle
also stops.
The system does not function if the vehicle travelling in front is stationary or very slow, or much
slower than your vehicle.
The system may not be able to maintain the distance if the radar is contaminated, vehicles are
driven uphill or downhill repeatedly, another vehicle cuts in abruptly, or a motorcycle is travelling in
front.

Control overview
Constant speed control

Your vehicle

Radar detection range


ACC00478 AB

The vehicle is driven at a constant speed.

Deceleration and distance-keeping


controls
Vehicle travelling ahead

Your vehicle

Radar detection range


ACC00479AB

If the vehicle travelling ahead decelerates, your


vehicle also decelerates to maintain the distance.
If the vehicle travelling ahead brakes to a standstill, your vehicle also brakes.
If the vehicle travelling ahead accelerates, your
vehicle also accelerates within the set vehicle
speed.
NOTE: The distance between the vehicle travelling
ahead and your vehicle can be chosen from three
settings on the ACC distance switch.
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ENGINE AND EMISSION CONTROL


ADAPTIVE CRUISE CONTROL SYSTEM (ACC)

Acceleration control
Vehicle travelling ahead

Your vehicle

Radar detection range


ACC00480AB

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17-9

If vehicle travelling in front accelerates faster than


your vehicle's set speed, your vehicle will accelerate
until it reaches your set speed gradually, and then be
driven at a constant speed.

ENGINE AND EMISSION CONTROL

17-10

ADAPTIVE CRUISE CONTROL SYSTEM (ACC)

CONSTRUCTION DIAGRAM
Accelerator pedal
(Built-in accelerator
pedal position sensor)

Hydraulic unit Assembly


(Built-in ASC-ECU)

Steering wheel sensor

Throttle body assembly


(Built-in throttle position
sensor and throttle valve
control servo)

Cruise control display screen

120

Multi information
display

Stop lamp switch

Engine-ECU

km/h

SET

CVT-ECU or A/T-ECU

ACC00485

ACC/FCM-ECU Inhibitor switch


Cruise control switches
CANSEL

ACC ON/OFF

Diagnosis connector

RES + or
SET -

Speed limiter ON/OFF

ACC distance

ACB04452

ACC00483

Engine-ECU

Relay box

ETACS-ECU

ACB04414

ACB04416
ACC00481 AB

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ENGINE AND EMISSION CONTROL


ADAPTIVE CRUISE CONTROL SYSTEM (ACC)

17-11

COMPONENTS AND FUNCTIONS


Component

Function

ACC/FCM-ECU

ACC status is changed based on the ACC/ cruise control


system/ adjustable speed limitation control mode and on the
signal of switch state sent from engine-ECU.
Signals of the ACC status (off, standby, active, temporary fail
and system fail) are changed state and sent.
Acceleration/deceleration are calculated from the ACC
status, subject vehicle speed and data which the radar
detects, and Acceleration/deceleration are sent to ASC-ECU.

ASC-ECU

The ASC-ECU controls brake pressure based on signals of


acceleration/deceleration and the target deceleration
received from ACC/FCM-ECU.
ASC-ECU triggers the stop lamp when the automatic brake is
activated.
ASC-ECU internal ACC status is switched based on basically
signal of ACC status received from ACC/FCM-ECU and sent
as signal.
Target engine torque and target primary speed <Vehicles for
CVT> are sent engine-ECU according to the
acceleration/deceleration received from ACC/FCM-ECU.

Combination
meter

ACC display screen

Contents of display and buzzer are changed according to signal


of ACC status, Display request and buzzer request sent from
ACC/FCM-ECU when signal of control mode sent from
engine-ECU is ACC ON.

Cruise control
switches

ACC ON/OFF switch

Power switch for ACC.


NOTE: .
The system activates by pressing the switch briefly (within 1.5
seconds).
The cruise control system activates by pressing the switch for
certain period (1.5 seconds or more).

ACC distance switch

The distance from vehicle travelling in front is set with the


distance switch.

CVT-ECU <Petrol engine>

Target primary is changed from general control map to cruise


control system, ACC control map according to signals of cruise
control system control flag, and T/M is controlled by accelerator
pedal position sensor and target primary speed which are
received from engine-ECU.

A/T-ECU <Diesel engine>

Control map is changed from general control map to cruise


control system, ACC control map according to signals of cruise
control system control flag, and T/M is controlled by accelerator
pedal position sensor which are received from engine-ECU.

Diagnosis connector

If the M.U.T.-III is connected, the diagnosis code and data list


from the ACC/FCM-ECU can be read.

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17-12

ENGINE AND EMISSION CONTROL


ADAPTIVE CRUISE CONTROL SYSTEM (ACC)

Component

Function

Engine-ECU

Signals of state of steering switches (including failure


judgement result) are sent.
Acceleration/deceleration are controlled according to ACC
target torque received from ASC-ECU when ACC mode is
ON and ACC status is active. Engine-ECU has cruise control
module as a part of engine-ECU. ACC target torque which is
sent from ASC-ECU through signal is input to the cruise
control module. Cruise control module outputs ACC target
torque to engine-ECU.

ETACS-ECU

Stop lamp ON/OFF circuit which is driven at automatic brake


control by ASC-ECU is equipped.
The state of ACC set distance switch is sent.

Steering wheel sensor (SAS)

Signals of the steering angle and the steering angle velocity are
sent.

CONSTRUCTION AND OPERATION


M2170002000908

ACC status is changed based on the ACC/ cruise


control system/ adjustable speed limitation control mode and on the signal of switch state sent
from engine-ECU. ACC set distance signal of the
steering switch are received from ETACS-ECU.
Signals of the ACC status (off, standby, active,
temporary fail and system fail) are changed state
and sent.

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Acceleration/deceleration are calculated from the


ACC status, subject vehicle speed and data
which the radar detects, and Acceleration/deceleration are sent to ASC-ECU.
Signals of display request and buzzer request are
sent to the combination meter.

ENGINE AND EMISSION CONTROL

17-13

ADAPTIVE CRUISE CONTROL SYSTEM (ACC)

BLOCK DIAGRAM
Brake switch
Cruise control switches
(ACC/ cruise control/
speed limiter)
Cruise control switches
(ACC distance switch)

Stop lamp switch

ASC-ECU

Switch signal

Switch signal

Stop lamp
activation

ETACS-ECU
Switch signal (CAN)

ACC status
or target engine torque
or target primary speed
(CAN)

Switch signal
Vehicle speed
or yaw rate
or acceleration
/deceleration
etc (CAN)

Stop lamp

ACC status
or brake control request
or target deceleration
(CAN)

ACC/FCM-ECU
ACC display and buzzer
request (CAN)

Steering angle or
steering angle velocity
(CAN)
Steering wheel sensor
(SAS)

System failure
(CAN)

CVT-ECU
or A/T-ECU

Combination meter
(ACC display screen)

Cruise control switches


mode (CAN)

Cruise control control flag,


accelerator pedal position,
target primary speed (CAN)

ACC ON/OFF display contents


(CAN)

Engine-ECU
ACC00350 AB

SYSTEM FUNCTIONS
DISTANCE FUNCTION
During ACC control, the distance from vehicle travelling ahead can be chosen from three settings.

FAIL-SAFE AND DIAGNOSTIC FUNCTIONS


ACC/FCM-ECU constantly monitors the input and
output signals. If an error is detected in the system,
ACC/FCM-ECU sends a fail signal and the corresponding display screen. To ease the system inspection, the diagnosis code inspection, data list
inspection is available by M.U.T.-III.

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NOTE: For the diagnosis code items and input check


code items, refer to the Workshop Manual.

ENGINE AND EMISSION CONTROL

17-14

EMISSION CONTROL<MPI>

EMISSION CONTROL<MPI>
GENERAL INFORMATION
M2171000101756

The emission control is basically the same as the


4B1 engine mounted on the ASX.

SYSTEM CONFIGURATION DIAGRAM


Purge control
solenoid valve

Canister

Air
Air cleaner
From
fuel pump

Positive
crankcase
ventilation
valve

Catalytic
converter

Catalytic
converter

Oxygen sensor (rear)


Oxygen sensor (front)
AKB00864 AB

Exhaust gas cleaning devices list


System

Objective / Function

Composition parts

Crankcase ventilation system

HC decrease
Re-combustion of blow-by
gas.

Positive crankcase ventilation


(PCV) valve

Evaporative emission control system

HC decrease
Re-combustion of blow-by
gas.

Canister
Purge control solenoid valve

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ENGINE AND EMISSION CONTROL

17-15

EMISSION CONTROL<MPI>

System

Objective / Function

Composition parts

Emission reduction Air-fuel ratio


systems
feedback control

Decrease of CO, HC and


NOx
Controls air-fuel ratio of
air-fuel mixture to become
theoretical air-fuel ratio
(about 14.7), which is when
the 3-way catalytic
converter's cleaning
performance is best. It also
controls optimum fuel
supply based on coolant
temperature, driving
conditions etc.

Catalytic
converter

Engine-ECU
Air flow sensor
Injector
Oxygen sensor
Crank angle sensor etc.

Decrease of CO, HC and


Monolith catalyst
NOx
It facilitates oxidation of CO
and HC and reduction of
NOx so that all 3 component
gases are cleaned
simultaneously.

CRANKCASE VENTILATION SYSTEM


M2171000400583

Ventilation hose

Air inlet

Positive
crankcase
ventilation
valve

Breather hose

Flow of blow-by gas and clean air (low load area)


Flow of blow-by gas and clean air (high load area)

AKB00825AB

A blow-by gas reduction device prevents blow-by


gas from being expelled into the atmosphere and is
of closed type. A positive crankcase ventilation
(PCV) valve is provided in the ventilation hose from
the rocker cover to the inlet manifold. During low load

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driving, clean air is supplied to the crankcase by the


air intake hose via the breather hose and rocker

ENGINE AND EMISSION CONTROL

17-16

EMISSION CONTROL<MPI>

cover, and it mixes with the blow-by gas in the crankcase. The blow-by gas in the crankcase is induced to
the inlet manifold through the rocker cover and PCV
valve. During high load driving, blow-by gas in the
crankcase is induced to the inlet manifold through
the rocker cover and PCV valve and at the same
time also via the air intake hose and throttle body
due to negative pressure in the air cleaner.

POSITIVE CRANKCASE VENTILATION


(PCV) VALVE

From
rocker
cover

To inlet
manifold

Spring

Plunger
AK602324 AF

PCV valve lifts the plunger according to negative


pressure at the inlet manifold to create appropriate
ventilation for the crankcase.

EVAPORATIVE EMISSION CONTROL SYSTEM


M2171000200590

Battery

Purge control
solenoid valve

Canister

Air flow sensor


Intake air temperature sensor
Manifold absolute
pressure sensor
Engine coolant
temperature sensor
Crank angle sensor
Engine-ECU

Throttle position sensor


AKB00826AB

HC (hydrocarbon) generated in the fuel tank are


adsorbed by the active carbon in the canister and
stored. HC stored in the canister is introduced to the
inlet manifold when engine is in operation where it is
mixed with intake air and combusted. Engine-ECU
introduces optimum HC amount according to driving
conditions and so performs duty control on the purge
control solenoid valve. Also, the purge control solenoid valve is closed during deceleration or immediately after engine start to restrict change in air-fuel
ratio and prevent engine from stalling.

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PURGE CONTROL SOLENOID VALVE


To canister
B

A
To inlet manifold

AK602742AF

ENGINE AND EMISSION CONTROL

17-17

EMISSION CONTROL<MPI>

A purge control solenoid valve is installed in the inlet


manifold. The purge control solenoid valve controls
the intake volume of fuel vapour gas from the canister. The purge control solenoid valve is a duty control
type solenoid valve. When current is not passing
through the coil, nipple A is kept airtight and fuel
vapour gas cannot be sucked in. When current

passes through the coil, air can pass between nipple


A and B and fuel vapour gas is sucked in.
Engine-ECU changes the ON duty ratio according to
engine's operating condition to control the intake volume of fuel vapour gas.

From engine control relay

100 ms
OFF

12V

Purge control
solenoid valve

0V

ON

Engine-ECU

AK602245AC

EMISSION REDUCTION SYSTEMS

2. CATALYTIC CONVERTER

M2171000800439

These decrease CO, HC and NOx in the exhaust


gases and consist of air-fuel ratio feedback control
and catalytic converter.

Catalytic converter
(built-in to exhaust manifold)

1. AIR-FUEL RATIO FEEDBACK CONTROL


Refer to GROUP 13A Fuel Injection Control
P.13A-24.

Catalytic converter
(built-in to centre exhaust pipe)

Front exhaust pipe


AKC00010AB

The exhaust manifold and the centre exhaust pipe


include a catalytic converter.
Based on appropriate air-fuel ratio feedback from
oxygen sensor, CO and HC are oxidized and NOx is
reduced. Catalytic converter is a monolith with beehive design with catalysts on the unit surface. It is
protected by a thermally insulating mat and enclosed
in a shell.

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NOTES

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23-1

GROUP 23

CONTINUOUSLY
VARIABLE
TRANSMISSION
(CVT)
CONTENTS
CVT. . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION. . . . . . . . . . . . .

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23-2

TRANSMISSION CONTROL . . . . . . .

23-3

23-2

GENERAL INFORMATION . . . . . . . . . . . . .

23-3

CONTINUOUSLY VARIABLE TRANSMISSION (CVT)

23-2

CVT

CVT
GENERAL INFORMATION
M2231000100585

The CVT is basically the same as for the predecessor. However, note that a new gear ratio control is
adopted in order to reduce slip unique to the CVT.

SPECIFICATIONS
Transmission model

F1CJA-2-A5W

Engine model

4B11

Drive system

2WD

Torque converter

4WD

3-element, 1-stage, 2-phase

Stall torque ratio

1.99

Lock-up

Present

Forward

2.349 0.394

Reverse

1.750
6.466

Control type

Electronically-controlled
Shift control

Present

Line pressure control Present


Select control

Present

Lock-up control

Present

Self-diagnosis
function

Present

Fail-safe function

Present

Number of speedometer gears


(drive/driven)

(detected by the ABS sensor)

Oil pump

Model

Vane-type pump

Drive type

Driven by the engine, sprocket, and chain

Brand name

MITSUBISHI MOTORS GENUINE CVTF-J4

Capacity (L)

Approximately 7.1

CVT fluid

1.83

Forward automatic CVT (steel belt-driven), reverse 1 speed

Final reduction gear ratio


Function

W1CJA-1-14YA
4B12

Model

Transmission type
Gear ratio

W1CJA-2-A5WA

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CONTINUOUSLY VARIABLE TRANSMISSION (CVT)

23-3

TRANSMISSION CONTROL

NEW ACCELERATION CONTROL


: New
Accelerator pedal
operation

: Conventional

%
Time
New: To reduce a feel of untimely shifting, the downshift amount at
the initial acceleration is adjusted. In addition, the upshift amount
is restricted at the later acceleration with the aim of providing
the acceleration feeling like a multi-stage transmission.

CVT gear ratio


Ratio

Time
Engine speed

Conventional: The downshift is carried out quickly at the initial


acceleration and after that the upshift is carried out with vehicle
speed increase.

New: The engine speed increases gradually in conjunction


with acceleration.
Conventional: The engine speed increases quickly at
the initial acceleration.

r/min
Time

New: Acceleration feeling is sustained

Acceleration

Conventional: Acceleration feeling is NOT sustained

Time
ACB03776AB

A new acceleration control has been employed, in


which the engine speed and vehicle speed respond
linearly to an accelerator pedal operation to reduce
the CVT-specific slippage feel.

Moreover, both comfortable acceleration and power


output performance have been achieved at the same
time by increasing the acceleration G with increase
of the engine speed.

TRANSMISSION CONTROL
GENERAL INFORMATION
M2232000100823

The gate-type selector lever with excellent operability has been employed to provide an appropriate control force and a crisp operation feel.
Shift lock and key interlock mechanisms of reliable electric type have been adopted.

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The weight reduction of the selector lever assembly has been realised by structural rationalisation.
There are two types of the selector lever knob;
sporty black and luxurious leather.
The black shift indicator panel enhances the
sporty image.
Paddle shift is available on certain models.

23-4

CONTINUOUSLY VARIABLE TRANSMISSION (CVT)


TRANSMISSION CONTROL

Transmission control cable


Selector lever
assembly

ACC00027AB

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25-1

GROUP 25

PROPELLER SHAFT
CONTENTS
GENERAL INFORMATION . . . . . . . .

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25-2

PROPELLER SHAFT

25-2

GENERAL INFORMATION

GENERAL INFORMATION
M2250000100829

The 2-piece, 3-joint type propeller shaft with a centre


bearing is adopted.
It has the following features:
An insulator is installed to the vehicle body joint of
the centre bearing to reduce vibration.

Inside the rear propeller shaft, the dynamic


damper is integrated to reduce a booming noise
cased by the resonance at the high engine
speed.
Adopting the friction welding method, the installation structure is streamlined to reduce the weight.
Lead-free grease is adopted for the universal
joint.

SPECIFICATIONS
Item

Specifications

Propeller shaft

Type

Universal joint

Type

2-piece, 3-joint type propeller shaft


No.1

Cross type (caulking method)

No.2

Constant velocity type

No.3

Cross type (caulking method)

Bearing

Needle roller bearing (maintenance-free type)

CONSTRUCTION DIAGRAM
Rear propeller shaft

Front propeller Centre bearing


shaft
No.1 joint

No.3 joint
AC602513AD

No.2 joint

Insulator
AC504845 AB

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Dynamic damper
AC504844 AB

26-1

GROUP 26

FRONT AXLE
CONTENTS
GENERAL INFORMATION . . . . . . . .

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26-2

FRONT AXLE

26-2

GENERAL INFORMATION

GENERAL INFORMATION
M2260000101533

For the front axle, the multi-line angular contact ball


bearing with an integral oil seal is adopted as a
wheel bearing, and EBJ-PTJ type constant velocity
joint as a driveshaft.
It has the following features:
The lightweight and compact EBJ-type constant
velocity joint is installed on the wheel side of the
driveshaft, and the vibration reduced PTJ-type
constant velocity joint is installed on the differential side.
For the driveshaft (RH), instead of the conventional output shaft, the long stem integrated with
the differential side constant velocity joint is
adopted to streamline the structure. <4WD>

Dynamic damper is mounted on driveshaft (RH)


to reduce differential booming noise. <2000>
Lead-free grease for the constant velocity joint is
adopted.
Hexavalent chromium is eliminated from the dust
cover material.
The number of parts is reduced by integrating the
magnetic encoder for ABS wheel speed detection
into the wheel bearing.
NOTE: .
EBJ (High Efficiency Compact Undercut Joint):
the lighter and smaller constant velocity joint compared with the conventional BJ has been achieved
by adopting the eight small balls.
PTJ (Pillow Tripod Joint)

SPECIFICATIONS
Item
Wheel bearing

Drive shaft

Specifications
Bearing type

Unit bearing (Double-row angular contact ball


bearing)

Bearing (Outer diameter inside


diameter) (mm)

80 43

Joint type

Outside

EBJ

Inside

PTJ

LH

392.5 25.4

RH

708.0 34.0 <2WD>, 509.0 29.0 <4WD>

Shaft length* shaft


diameter (mm)

NOTE: *: Indicates the distance between each joint centre.

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FRONT AXLE

26-3

GENERAL INFORMATION

CONSTRUCTION DIAGRAM
Strut assembly

AC602514
ACB04894

PTJ
<LH>

Knuckle
Driveshaft (LH)

PTJ
Driveshaft (RH)

<RH - 4WD>

EBJ

Dynamic damper

Front hub
PTJ
<RH - 2WD>

Wheel bearing

Oil seal

Magnetic
encoder

AC504925

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Driveshaft (RH)

ACC00499AB

NOTES

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27-1

GROUP 27

REAR AXLE
CONTENTS
REAR AXLE <2WD> . . . . . . . . . . . . .

27-2

REAR AXLE <4WD> . . . . . . . . . . . . .

27-3

DIFFERENTIAL . . . . . . . . . . . . . . . . .

27-4

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ELECTRONICALLY CONTROLLED
4WD. . . . . . . . . . . . . . . . . . . . . . . . . . .

27-6

GENERAL INFORMATION . . . . . . . . . . . . .

27-6

4WD-ECU . . . . . . . . . . . . . . . . . . . . . . . . . .

27-11

4WD SWITCH . . . . . . . . . . . . . . . . . . . . . . .

27-13

ELECTRONIC CONTROL COUPLING . . . .

27-13

REAR AXLE

27-2

REAR AXLE <2WD>

REAR AXLE <2WD>


M2270002000325

The rear axle has the following features:


The wheel bearing is a unit ball bearing (double-row angular contact ball bearing) which incorporates the oil seals and is highly resistant to
thrust loads.

The number of parts has been reduced by integrating the magnetic encoder for ABS wheel
speed detection into the wheel bearing.

SPECIFICATIONS
Item
Wheel bearing

Specification
Bearing type

Unit ball bearing (double-row angular contact ball bearing)

CONSTRUCTION DIAGRAM

Rear hub

Ball bearing

Magnetic encoder

Oil seal
ACB05764AB

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REAR AXLE

27-3

REAR AXLE <4WD>

REAR AXLE <4WD>


M2270003000447

For the rear axle, the unit ball bearing (double-row


angular contact ball bearing) in which the hub and
ball bearing are incorporated has been adopted for
the wheel bearing, and the EUJETJ type constant
velocity joint for the driveshaft.
The following features are also available.
The lightweight and compact EUJ type constant
velocity joint has been installed on the wheel side
of the driveshaft, and the lightweight compact
ETJ type constant velocity joint has been
installed on the differential side.
Adoption of the electronic control 4WD optimizes
the size of the driveshaft constant velocity joint
and achieves the weight saving.

Lead-free grease for the constant velocity joint


has been adopted.
Hexavalent chromium has been eliminated from
the dust cover material.
The number of parts has been reduced by integrating the magnetic encoder for ABS wheel
speed detection into the wheel bearing.
EUJ (High Efficiency Compact Undercut Joint):The
lighter and smaller constant velocity joint compared with the conventional UJ has been
achieved by adopting the eight small balls.
ETJ (High Efficiency Compact Tripod Joint):The
lighter and smaller constant velocity joint compared with the conventional TJ has been
installed.

SPECIFICATIONS
Item

Specification

Wheel bearing

Bearing type

Driveshaft

Joint type

Unit ball bearing (double-row angular


contact ball bearing)

Shaft length* Shaft diameter mm

Outer

EUJ

Inner

ETJ

LH

496.0 24

RH

576.4 24

NOTE: *: Indicates the distance between the centre of each joint.

CONSTRUCTION DIAGRAM
ACB05765

Driveshaft
Rear hub

Ball bearing
Rear hub
Magnetic
encoder

Oil seal
ACC02148 AB

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REAR AXLE

27-4

DIFFERENTIAL

DIFFERENTIAL
M2270001000797

With the introduction of the electronic control 4WD,


the electronic control coupling has been installed in
front of the differential.
The electronic control coupling transfers the drive
force to the rear wheels by pushing the clutch in
according to the strength of the magnetic attraction
generated by the magnetic coil (For more details,
refer to Electronic Control 4WD P.27-6).

The following features are also available.


Aluminium differential carrier has been adopted
for weight saving.
Optimization of the hypoid gear ratio reduces the
torque loss.
Adoption of the hypoid gear with the same teeth
height realizes the downsizing and increases the
strength of the coupling.

SPECIFICATIONS
Item

Specification

Reduction gear type

Hypoid gear

Reduction ratio

2.352

Differential gear type


(Type Quantity)

Side gear

Straight bevel gear 2

Pinion gear

Straight bevel gear 2

Number of teeth

Drive gear

40

Drive pinion

17

Side gear

14

Pinion gear

10

Gear oil

MITSUBISHI MOTORS GENUINE


Approx. 0.4 L
super hypoid gear oil API classification
GL-5, SAE 80W
ACB05767

Electronic control coupling

Differential

Equal altitude
toothed gear

Bevel gear

Clutch

Electromagnet
ACC02152AB

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REAR AXLE

27-5

DIFFERENTIAL

DIFFERENTIAL MOUNT

Rear suspension
crossmember

Upper stopper

Rear differential
mount insulator
Lower
stopper

Upper stopper

Weight

Rear differential mount


front bracket (LH)
Rear differential mount
front bracket (RH)
Electronic control coupling

Lower stopper

Differential carrier
Weight

ACC02383 AB

The front side of the differential carrier is installed to


the rear suspension crossmember via rear differential mount front bracket (LH/RH). The rear side of the
differential carrier is installed to the rear suspension
crossmember via rear differential mount insulator. In
this way, the adoption of the three-point support type
differential mount and the optimization of the layout
reduce the vibration and noise.

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REAR AXLE

27-6

ELECTRONICALLY CONTROLLED 4WD

ELECTRONICALLY CONTROLLED 4WD


GENERAL INFORMATION
M2270000101136

Electronically controlled 4WD has been adopted


to ensure the on-road performance, achieve
lighter and smaller body, and realize better fuel
economy.
The electronically controlled 4WD controls the
torque of the electronic control coupling located
between the propeller shaft and rear differential.
This strategy is enabled by varying the torque
distribution to the front and rear wheels from the
status closer to the front wheel drive to the status
closer to the direct coupling 4WD and realizes the
optimal drive force according to the various driving conditions.

Under severe driving condition, the system is protected by minimizing the limitation force of the differential.
During high-speed driving, the fuel efficiency is
improved by reducing the limitation force of the
differential.
The following drive modes are available according to the drivers' preference to provide the enjoyment of selecting functions.
Drive
mode

Control content

Appeal point

4WD
ECO

Minimizes the
limitation force of
the differential.

High fuel efficiency


mode. This mode is
ordinary driven on
efficient 2WD and
provides 4WD
performance on
wheel slipping
conditions.

4WD
AUTO

Increases the
limitation force of
the differential
according to the
different rotation
speed of the front
and rear wheels
and the throttle
position.

Normal mode. This


mode achieves
adequate 4WD
performance on
various conditions,
dried pavement, wet
road, snow road, etc.

4WD
LOCK

Further increases
the limitation force
of the differential
compared to the
4WD AUTO.

High traction mode.


This mode excels at
rough road driving
and escape from
stuck conditions, in
addition, realizes
strong 4WD driving
from low speed to
high speed on
ordinary road.

AIMS OF DEVELOPMENT
Lightweight and simple construction of the electronically controlled 4WD achieves good fuel efficiency
and provides enjoyment of selecting the drive mode.

FUNCTION
The adoption of the electronic control coupling
prevents the tight corner braking phenomenon*
and satisfies the traction performance.
NOTE: *Tight corner braking indicates the following
condition. When the 4WD vehicle turns sharply
on a pavement at low speed (ex. parallel parking), the rotational radius of the front and rear
wheels differs, and this difference can no longer
be compensated by the tyre slippage. At this
time, the driver feels as if the brake was applied.
The electronically controlled 4WD receives the
signals of the throttle position and vehicle speed
via CAN* communication protocol, detects the
vehicle driving condition and operation of the
driver, and distributes the proper torque to the
rear wheels.
NOTE: *: For more information about CAN (Controller Area Network), refer to GROUP 54C P.54C-2.

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REAR AXLE

27-7

ELECTRONICALLY CONTROLLED 4WD

CONSTRUCTION DIAGRAM
Steering wheel sensor
Combination meter
ABS/ASC-ECU

ECO switch

4WD switch
ETACS-ECU

Engine-ECU
4WD-ECU

Electronic control coupling

CVT-ECU or A/T-ECU

Diagnosis connector
< Standard meter>

Drive mode indicator

< High contrast meter>


Drive mode display

ACB05569 AC

System component and function


Parts name

Functional description

Engine ECU

Sends the following signals required by 4WD-ECU via CAN


communication.
Engine torque signal
Throttle position signal
Engine speed signal

CVT-ECU or
A/T-ECU

Sends the following signals required by 4WD-ECU via CAN


communication.
Gear position signal

ABS/ASC-ECU

Sends the following signals required by 4WD-ECU via CAN


communication.
ABS sensor signal (4 wheels speed signal)
ABS/ASC operation signal
4WD limitation torque signal

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REAR AXLE

27-8

ELECTRONICALLY CONTROLLED 4WD

Parts name

Functional description

Steering wheel sensor

Sends the following signals required by 4WD-ECU via CAN


communication.
Steering angle signal

4WD switch

Sends the drive mode switch signal (4WD) to 4WD-ECU.

ECO switch

Sends the ECO ON/OFF signal to 4WD-ECU.

ETACS-ECU

Receives drive mode-related information (4WD ECO, 4WD AUTO, 4WD


LOCK), failure information and protection information from the 4WD-ECU,
and then sends them to the combination meter.

4WD-ECU

Calculates the optimum differential limitation force judging from the vehicle
condition and present drive mode based on the signals from each ECU and
switch, and controls the current value flown to the electronic control
coupling.
Controls the indicators (4WD ECO, 4WD AUTO, 4WD LOCK) in the
combination meter.
Controls the self-diagnostic function and fail-safe function.
Controls diagnostic function (Compatible with M.U.T.-III).

Electronic control coupling

Transmits the torque corresponding to the current value controlled by


4WD-ECU to the rear wheels.

Drive mode indicator

Integrated in the combination meter, and indicates the selected drive mode.
When the 4WD system fails or is protected, the "4WD-E" or"LOCK"
indicator will flash simultaneously or alternately, and the system will
enter the mode which protects automatically the drive system
components, and the drive mode changeover with the 4WD switch will
become unavailable. <Standard meter>
When the 4WD system fails or is protected, a message will be
displayed, and the system will enter the mode which protects
automatically the drive system components, and the drive mode
changeover with the 4WD switch will become unavailable. <High
contrast meter>
The drive mode signal from 4WD-ECU is sent to the combination meter
via ETACS-ECU using CAN communication.

Diagnosis connector

Outputs the diagnosis code and establishes the communication with


M.U.T.-III.

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REAR AXLE

27-9

ELECTRONICALLY CONTROLLED 4WD

System configuration
Engine-ECU

ETACS-ECU

ABS/ASC-ECU
CAN-C

CVT-ECU
or
A/T-ECU

Steering wheel
sensor

Combination meter

CAN-C-Mid

CAN-C

Diagnosis
connector
4WD-ECU
Engine

Electronic control coupling

Transmission

4WD switch

NOTE:The dashed line indicates CAN communication lines (CAN-C, CAN-C-Mid).

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ACC00455 AC

REAR AXLE

27-10

ELECTRONICALLY CONTROLLED 4WD

Control schematic diagram


4WD switch
(4WD ECO
4WD AUTO
4WD LOCK)

Engine-ECU
Engine r/min
Engine torque

4WD-ECU

CAN-C

Coupling torque

CAN-C-Mid
ETACS-ECU

ABS/ASC-ECU
4 wheels speed
4WD torque reduction
requirement
Yaw rate, longitudinal
and lateral acceleration
ETACS-ECU
Vehicle information
Key position
Battery voltage
Ambient temperature
Stop lamp switch

Combination meter
Drive mode indicator
or display
Fail information
Diagnosis output

CAN-C

ABS/ASC-ECU
Drive mode
Coupling torque

CVT-ECU or A/T-ECU
Gear position
Steering wheel sensor
Steering angle

NOTE:The dashed line indicates CAN communication


lines (CAN-C, CAN-C-Mid).
ACC00456 AC

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REAR AXLE

27-11

ELECTRONICALLY CONTROLLED 4WD

Electronically controlled 4WD electric circuit diagram


Fusible link

Ignition switch(IG1)

Fusible link

ETACS-ECU
(Fuse)

ETACS-ECU
(Fuse)

15 A

IG1
relay

10 A

Electronic control
coupling solenoid

7.5 A

4WD-ECU

4WD switch
ABS/ASC
-ECU

Engine-ECU

CVT-ECU or
A/T-ECU

ETACS-ECU

Steering
wheel sensor

LCD

Diagnosis
connector

4WD ECO
4WD AUTO
4WD LOCK

Combination meter
NOTE:The dashed line indicates CAN communication lines.

4WD-ECU
M2270000500090

FUNCTION
The main functions of 4WD-ECU are as follows:
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ACB05564 AD

1. Communication function
CAN communication with other ECUs (Engine
ECU, CVT-ECU, A/T-ECU, ABS/ASC-ECU,
steering wheel sensor, ETACS)

27-12

REAR AXLE
ELECTRONICALLY CONTROLLED 4WD

Communication with drive mode switch: The


signal from the drive mode switch changes
the drive mode.
Combination meter display: Drive mode is displayed.
2. Coupling control function
Current output: Differential control function of
the electronic control coupling according to
the vehicle conditions
3. ECU self-diagnosis function
Initial check: ROM check, relay check, etc.
Recording function of diagnosis codes and
freeze frame data in case of failure
System shutdown function after failure detection, "4WD-E" and "LOCK" indicator warning
<standard meter> and message indication on
display <high contrast meter>
Normal control: Malfunction of CPU power
supply, relay check, open or short circuit of
the I/O signal, abnormal CAN communication

FAIL-SAFE FUNCTION
FAILURE DETECTION
4WD-ECU performs the following checks at a timing
shown in the chart below. 4WD-ECU determines the
malfunction occurred when the failure detection conditions are met, and it sets the diagnosis code and
executes the countermeasures for trouble. When the
failure resume conditions are met, ECU determines
the status is normal, and resumes the system.
NOTE: For the fail-safe specification, refer to Workshop Manual.
Start-up (Initial check just after the ignition
switch is turned ON.)
1. CPU check
Performs the ROM and RAM check.
2. Actuator check
After CPU check has been completed, check
the driving voltage with the actuator relay
OFF.
Always (During ignition ON status other than initial check operation)
1. CPU check
Performs CAN communication and interactive
check between CPUs.
2. Power supply check
Monitors the CPU supply voltage and checks
if the voltage is within specifications.
3. Actuator check
Checks if the actuator relay turns ON according to the control.

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Compares the command current value from


CPU with the monitored current and checks if
they agree.
4. External wire connection check
Checks if the input and output of each external wire connection is open, shorted, or stuck.

DIAGNOSTIC FUNCTION
4WD-ECU has the following functions for easier system checks. All of the following items can be diagnosed using the M.U.T.-III.
Diagnosis code set
Service data output
Actuator test
Freeze frame data output

DIAGNOSIS CODE SET


Using M.U.T.-III, the diagnosis code (information of
failures generated in the electronically controlled
4WD system) can be read. When a failure occurs,
4WD-ECU sets the diagnosis code for that failure in
the nonvolatile memory (EEPROM*), so the recorded
information will not be erased even if the battery is
disconnected.
NOTE: .
*EEPROM (Electrical Erasable & Programmable
ROM): Special type of memory that can be programmed or erased electrically
For the diagnosis code output items of the electronically controlled 4WD, refer to Workshop
Manual.

SERVICE DATA OUTPUT


Using M.U.T.-III, the data (input data from each ECU
and switch) used for control by the electronically controlled 4WD system can be read.
NOTE: For each service data item, refer to Workshop Manual.

ACTUATOR TEST
M.U.T.-III can forcibly drive the actuators (electronic
control coupling solenoid and drive mode indicator)
controlled by the electronically controlled 4WD system.
NOTE: For the actuator test specification, refer to
Workshop Manual.

FREEZE FRAME DATA OUTPUT


M.U.T.-III can read the freeze frame data (driving
conditions when the failure occurs) set when the
diagnosis code is detected.
NOTE: For freeze frame data items, refer to Workshop Manual.

REAR AXLE
ELECTRONICALLY CONTROLLED 4WD

4WD SWITCH
M2270001300022

The 4WD switch has been installed on the floor console. When the 4WD switch is operated with the ignition switch ON, the drive mode can alternate 4WD
ECO, 4WD AUTO or 4WD LOCK.

27-13

If the ECO switch is turned on during 4WD AUTO


mode, the drive mode will switch into 4WD ECO to
reduce fuel consumption. When the ECO switch is
turned off during 4WD ECO mode, the drive mode
will return to 4WD AUTO. During 4WD LOCK, the
system does not switch the drive mode regardless of
the ECO switch position.

ELECTRONIC CONTROL COUPLING


M2270000700072

FEATURES
The electronic control coupling realizes the highly reliable 4WD system with lighter weight and simpler construction.

CONSTRUCTION

Rear differential
Pilot cam
Magnet coil

Pilot clutch
Armature
Main cam
Ball
Front housing

Rear housing
Main clutch

Shaft

The electronic control coupling is comprised of the


front housing, main clutch, main cam, ball, pilot cam,
armature, pilot clutch, rear housing, magnetic coil,
and shaft.
The front housing is joined to the propeller shaft
and rotates along with the shaft.

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Drive pinion
AC505099AC

The main clutch and pilot clutch are assembled to


the front housing on the outer side and to the
shaft on the inner side (The pilot clutch is
installed via the pilot cam).
The shaft is engaged via serrations with the drive
pinion of the rear differential.

REAR AXLE

27-14

ELECTRONICALLY CONTROLLED 4WD

OPERATION
Coupling stops (2WD: Magnetic coil de-energized.)

Main clutch
Pilot clutch

Magnet coil

Front housing
Propeller shaft

Shaft

Drive pinion
(Rear differential)
AC505106AE

The drive force from the transfer is transmitted to the


front housing connected to the propeller shaft. The
drive force is also transferred to the pilot clutch and
the outer side of the main clutch assembled to the
front housing. Because the pilot clutch and the main
clutch are not engaged with the magnetic coil
de-energized, the drive force is not transferred to the
shaft and the drive pinion of the rear differential.

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REAR AXLE

27-15

ELECTRONICALLY CONTROLLED 4WD

Coupling operates (4WD: Magnetic coil energized.)


Main cam
Main clutch

Armature

Magnetic field
Pilot clutch

Front housing

Magnet coil
Rear housing

Propeller shaft

Shaft

Ball

Pilot cam

Drive pinion
(Rear differential)

AC505106AD

Pilot cam
Main cam

Ball

AC507947AD

The drive force from the transfer is transmitted to


the front housing connected to the propeller
shaft. The drive force is also transferred to the
pilot clutch and the outer side of the main clutch
assembled to the front housing. When the magnetic coil is energized, the magnetic field is generated among the rear housing, pilot clutch, and
armature. The magnetic field induces the pilot
clutch and armature to engage the pilot clutch.
When the pilot clutch is engaged, the drive force
is transferred to the pilot cam. When there is a
difference in rotation speed between the front and
rear wheels (i.e. rotation speed of the propeller
shaft is different from that of the drive pinion), the
rotation speed of the pilot cam applied with the

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drive force and that of the main cam not applied


with the drive force become different. The ball
slides along the curved space between the pilot
cam and main cam by the rotational speed difference and pushes the pilot cam and main cam.
Then, the main clutch is pushed toward the main
cam to engage. When the main clutch is
engaged, the drive force is transferred to the rear
wheels via the shaft and the drive pinion of the
rear differential.
By controlling the current applied to the magnetic
coil, the amount of the drive force transferred to
the rear wheels can be controlled within the
range of 0 to 100%.

NOTES

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31-1

GROUP 31

WHEEL AND TYRE


CONTENTS
GENERAL INFORMATION . . . . . . . .

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31-2

WHEEL AND TYRE

31-2

GENERAL INFORMATION

GENERAL INFORMATION
M2310000102022

The wheels and tyres of the following specifications


have been established.

SPECIFICATIONS
Road wheel and tyre
<2000>
Item
Wheel

Tyre

Standard

Option <4WD>

Type

Steel type

Aluminium type

Aluminium type

Size

16 6.5JJ

16 6.5J

18 7J

Amount of wheel offset mm

38

38

38

PCD mm

114.3

114.3

114.3

Size

215/70R16 100H

215/70R16 100H

225/55R18 98H

<2400>
Item
Wheel

Tyre

Standard

Option

Type

Aluminium type

Aluminium type

Size

16 6.5J

18 7J

Amount of wheel offset mm

38

38

PCD mm

114.3

114.3

Size

215/70R16 100H

225/55R18 98H

NOTE: PCD indicates the pitch circle diameter of the wheel installation holes.

Spare wheel and tyre


Item
Wheel

Tyre

Standard

Option

Type

Steel type

Aluminium type

Size

16 6.5JJ

18 7J

Amount of wheel offset mm

38

38

PCD mm

114.3

114.3

Size

215/70R16 100H

225/55R18 98H

NOTE: PCD indicates the pitch circle diameter of the wheel installation holes.

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32-1

GROUP 32

POWER PLANT
MOUNT
CONTENTS
GENERAL INFORMATION . . . . . . . .

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32-2

POWER PLANT MOUNT

32-2

GENERAL INFORMATION

GENERAL INFORMATION
M2320000101503

New pendulum engine mounting system reduces


noise and vibration, which has the following features.
The power train mass is supported in line with the
axis of inertia and torque reaction is controlled by
roll-rod stopper with longitudinal force in stead of
vertical force, sensitive to noise and vibration.

Roll-rod stopper has two rubber-to-metal bushings including large voided bushing and reduces
vibration and noise doubly.
Enlarged right-hand engine mount, incorporating
a hydraulic chamber, reduces transmission of
noise and vibration in common use and
enhances ride quality on rough roads.

CONSTRUCTION DIAGRAM

Engine mounting
insulator

Engine roll stopper rod


assembly

Front suspension crossmember

Transmission mounting
insulator

ACB05015 AB

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33-1

GROUP 33

FRONT
SUSPENSION
CONTENTS
GENERAL INFORMATION . . . . . . . .

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33-2

FRONT SUSPENSION

33-2

GENERAL INFORMATION

GENERAL INFORMATION
M2330000101979

The well-proven MacPherson strut type suspension


has been adopted. Various components such as the
strut assembly and the coil spring have been modified or fine-tuned in order to enhance driving comfort,
compared with the previous model.

MAIN FEATURES
The thicker upper spring pad and lower spring
pad reduce high-frequency vibration and road
noise.

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The newly adopted polyurethane bump stopper


absorbs high load without transmitting sharp
vibrations to the bodyshell.
The newly added cup does not rotate together
with the strut. As this stationary cup holds the
bump stopper, Therefore, the friction on the top
surface of the bump stopper can be suppressed,
thus eliminating sources of noise.
The extended dust cover bellows suppresses
dust intrusion through absorber oil seal.
The newly designed barrel-shaped springs
reduce weight.

FRONT SUSPENSION

33-3

GENERAL INFORMATION

CONSTRUCTION DIAGRAM
Coil spring and strut assembly
Strut insulator assembly
(Cup for stopper fixation)
Strut bearing
Upper spring pad
Bump stopper

Coil spring

Lower spring pad


Coil spring
Strut

Stabilizer link

Strut assembly

Coil spring
Stabilizer bar

Strut assembly

Lower arm assembly

Front axle No.1 crossmember


ACC00556 AB

SPECIFICATIONS
SUSPENSION SYSTEM
Item

Specification

Suspension type

MacPherson strut with coil spring

WHEEL ALIGNMENT
Item

Specification

Camber

020'

Caster

235'

Kingpin inclination

1245'

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FRONT SUSPENSION

33-4

GENERAL INFORMATION

Item
Toe-in

Specification
At the centre of tyre tread mm

Toe-in angle (per wheel)

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1
002'

34-1

GROUP 34

REAR SUSPENSION
CONTENTS
GENERAL INFORMATION . . . . . . . .

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34-2

REAR SUSPENSION

34-2

GENERAL INFORMATION

GENERAL INFORMATION
M2340000101657

New designed blade suspension has a slight passive toe-steer effect and provides safer handling.
Extended toe control links provide smooth suspension stroke feeling and enhance ride comfort.
The fine-tuned voided bushes pressed in the
blade trailing arm reduce harshness and absorb
vibration.

New blade multi-link rear suspension is an evolution


of the current rear suspension to enhance stability
and save unsprung weight. Springs and shock
absorbers are optimised and fine-tuned for well- balanced handling, stability and ride comfort.
MAIN FEATURES
Newly designed stamping arms reduce unsprung
weight which offer greater handling and ride comfort.

SPECIFICATIONS
SUSPENSION SYSTEM
Item

Specification

Suspension type

Trailing arm type multi-link

WHEEL ALIGNMENT
Item

Specification

Camber

030'

Toe-in mm

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REAR SUSPENSION

34-3

GENERAL INFORMATION

CONSTRUCTION DIAGRAM
<2WD>
Shock absorber assembly
Upper arm
Coil spring
Shock absorber assembly
Upper arm
Stabilizer bar
Coil spring

Trailing arm
Control link

Rear suspension
crossmember

Trailing arm

ACB05753 AB

<4WD>
Shock absorber assembly

Upper arm

Coil spring

Shock absorber assembly

Upper arm
Stabilizer bar

Coil spring

Trailing arm
Control link
Rear suspension
crossmember

Trailing arm

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ACB05754AB

NOTES

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35-1

GROUP 35

SERVICE BRAKE
CONTENTS

BASIC BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35A


ANTI-SKID BRAKING SYSTEM (ABS) . . . . . . . . . . . . . . . . . . . 35B
ACTIVE STABILITY CONTROL SYSTEM (ASC). . . . . . . . . . . . 35C

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NOTES

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35A-1

GROUP 35A

BASIC BRAKE
SYSTEM
CONTENTS
GENERAL INFORMATION . . . . . . . .
CONSTRUCTION DESCRIPTION . . .

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35A-2
35A-3

MASTER CYLINDER . . . . . . . . . . . . . . . . .

35A-3

BRAKE BOOSTER . . . . . . . . . . . . . . . . . . .

35A-3

FRONT BRAKE . . . . . . . . . . . . . . . . . . . . . .

35A-3

REAR BRAKE . . . . . . . . . . . . . . . . . . . . . . .

35A-4

BASIC BRAKE SYSTEM

35A-2

GENERAL INFORMATION

GENERAL INFORMATION
M2350000101755

Brake systems with higher reliability and durability


have achieved distinguished braking performance.

FEATURES
IMPROVEMENT OF BRAKING PERFORMANCE
In addition to the 10-inch single brake booster,
the small and long stroke-type master cylinder
has been adopted to achieve the downsizing and
secure the assist force.

The installation of 16-inch ventilated disc brake


on the front axle and 16-inch solid disc brake on
the rear axle achieves the secure braking force
and direct braking feeling.

IMPROVEMENT IN SAFETY
Diagonal split (X-type) brake lines is adopted.
Audible wear indicators are used on the front and
rear brake pads to warn the driver of wear limit.

CONSTRUCTION DIAGRAM

Brake booster
Reserve tank

Hydraulic unit

Master cylinder

Brake pedal

Front disc brake

Rear disc brake

ACC00001AB

SPECIFICATIONS
Item
Master cylinder
Brake booster

Specification
Type

Tandem type

I.D. (Inner diameter) mm

20.6

Type

Vacuum type, single

Size inch

10

Boost ratio

8.5

Rear wheel hydraulic control method

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EBD (Electronic control braking force distribution)

BASIC BRAKE SYSTEM

35A-3

CONSTRUCTION DESCRIPTION

Item

Specification

Front disc brake

Type

Floating caliper, 1-piston, ventilated disc

Brake disc effective dia. thickness 241.6 26


mm

Rear disc brake

Cylinder I.D. mm

57.1

Brake pad thickness mm

10.0

Clearance adjustment

Automatic adjustment

Type

Floating caliper with parking brake mechanism


integrated, 1-piston, solid disc

Brake disc effective dia. thickness 259.8 10


mm
Cylinder I.D. mm

41.3

Brake pad thickness mm

9.0

Clearance adjustment

Automatic adjustment

Brake fluid

DOT3 or DOT4

CONSTRUCTION DESCRIPTION
MASTER CYLINDER

BRAKE BOOSTER
M2350001000673

The master cylinder is a tandem-type, with a structure that emphasizes safety.

M2350002000988

10-inch brake booster has been installed.

FRONT BRAKE
M2350003000947

<Brake pads>
Wear
indicator

Front brake (caliper assembly)

Brake disc (ventilate disc)

Inner pad
Outer pad
<Normal>
Brake disc

<At wear limit>


Brake disc

Pad

Wear indicator

Pad

Wear
indicator

The outer disc type brake disc which can be tightened together with the wheel has been introduced for better serviceability.
The 1-piston ventilate disc brake has been
adopted.

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ACC00085AB

The inner brake pads with audible wear indicator


are adopted which warn the driver of the wear
limit.

BASIC BRAKE SYSTEM

35A-4

CONSTRUCTION DESCRIPTION

REAR BRAKE
M2350004000917

<Brake pads>
Inner pad
Rear brake assembly

Outer pad

Brake disc
Wear
indicator
<Normal>
Brake disc
Pad

Wear indicator

The outer disc type brake disc which can be tightened together with the wheel has been introduced for better serviceability.
The 1-piston solid disc brake with parking brake
mechanism integrated has been adopted.

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<At wear limit>


Brake disc
Pad

Wear
indicator

ACC00071AB

The inner brake pads with audible wear indicator


are adopted which warn the driver of the wear
limit.

35B-1

GROUP 35B

ANTI-SKID
BRAKING SYSTEM
(ABS)
CONTENTS
GENERAL INFORMATION . . . . . . . .
CONSTRUCTION DESCRIPTION . . .

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35B-2
35B-7

SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . .

35B-7

ACTUATORS . . . . . . . . . . . . . . . . . . . . . . .

35B-7

ABS-ECU. . . . . . . . . . . . . . . . . . . . . . . . . . .

35B-8

ANTI-SKID BRAKING SYSTEM (ABS)

35B-2

GENERAL INFORMATION

GENERAL INFORMATION
M2351000101554

The 4ABS ensures directional stability and control


during hard braking.
This ABS uses a 4-sensor system that controls all
four wheels independently of each other.
EBD *1control can obtain ideal rear wheel brake
force.
The magnetic encoder for wheel speed detection
has been installed instead of the rotor as the
wheel speed sensor.

For wiring harness saving and secure data communication, CAN *2 bus has been adopted as a
tool of communication with another ECU.
Fail-safe function which ensures that safety is
maintained.
Diagnostic function which provides improved
serviceability.
NOTE: .
*1: EBD (Electronic Brake-force Distribution)
*2: For more details about CAN (Controller Area
Network), refer to GROUP 54C P.54C-2.

Specifications
Item

Specifications

ABS control type

4 sensors

Wheel speed sensor

Magnetic encoder
Type

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Front

86 (N pole: 43, S pole: 43)

Rear

96 (N pole: 48, S pole: 48)


Semiconductor

ANTI-SKID BRAKING SYSTEM (ABS)

35B-3

GENERAL INFORMATION

CONSTRUCTION DIAGRAM
<Standard meter>

<High contrast meter>

9
6

10
4, 5, 11
3

<4WD>

1
1

2
ACB06010 AC

MAIN COMPONENTS AND FUNCTIONS


Name of part
Number Outline of function
Sensor

Wheel speed sensor

Outputs the frequency signal in proportion to the rotation


speed of each wheel to ABS-ECU.

Magnetic encoder for


wheel speed detection

When the magnetic encoder for wheel speed detection (a


plate on which north and south pole sides of the magnets are
arranged alternately) rotates, the wheel speed sensor
outputs frequency pulse signal in proportion to each wheel
speed.

Stop lamp switch

Outputs the signal indicating whether the brake pedal is


depressed or not to ABS-ECU.

G sensor <4WD>

Incorporated in ABS-ECU, and detects the longitudinal


acceleration of the vehicle.

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ANTI-SKID BRAKING SYSTEM (ABS)

35B-4

GENERAL INFORMATION

Name of part

Number Outline of function

Actuator Hydraulic unit

Drives the solenoid valve using the signal from ABS-ECU,


and controls the brake fluid pressure for each wheel.

ABS warning lamp

Informs the driver of the system status by illuminating,


flashing, or turning off the warning lamp according to the
signal from ABS-ECU.

ABS warning display

Informs the driver of the system status by illuminating or


turning off the warning display according to the signal from
ABS-ECU.

Brake warning lamp

Used as the warning lamp for the parking brake, brake fluid
level, and EBD control. Informs the driver of the system
status by illuminating or turning off the warning lamp
according to the signal from ABS-ECU.

Brake warning display

Used as the warning display for brake fluid level, and EBD
control. Informs the driver of the system status by
illuminating or turning off the warning display according to
the signal from ABS-ECU.

Diagnosis connector

10

Outputs the diagnosis code and establishes the


communication with M.U.T.-III.

ABS-ECU

11

Controls actuators (described above) based on the signals


coming from each sensor.
Controls the self-diagnosis and fail-safe functions.
Controls the diagnosis function (M.U.T.-III compatible).

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ANTI-SKID BRAKING SYSTEM (ABS)

35B-5

GENERAL INFORMATION

SCHEMATIC DIAGRAM
FR solenoid valve (OUT)

Wheel speed sensor (FL)

FR solenoid valve (IN)

Wheel speed sensor (RL)

FL solenoid valve (OUT)


Wheel speed sensor (RR)

FL solenoid valve (IN)


RR solenoid valve (OUT)

Wheel speed sensor (FR)


Stop lamp switch

RR solenoid valve (IN)


ABS-ECU

RL solenoid valve (OUT)


RL solenoid valve (IN)

ABS-ECU power supply

G sensor
<4WD>

Combination meter and


multi information display
ABS warning lamp
Brake warning lamp
ABS warning display
Brake warning display

Diagnosis connector
CAN-BUS LINE
Front-right
wheel (FR)

CAN-BUS LINE

Rear-right
wheel (RR)
ETACS-ECU

Wheel
speed
sensor
(RR)

Wheel
speed
sensor
(FR)

Stop lamp switch


Hydraulic unit

Wheel
speed
sensor
(FL)
Front-left
wheel (FL)

Wheel
speed
sensor
(RL)
Rear-left
wheel (RL)
ACC00359AB

NOTE: Dashed lines indicate the CAN bus communication lines.

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ANTI-SKID BRAKING SYSTEM (ABS)

35B-6

GENERAL INFORMATION

ABS ELECTRICAL DIAGRAM


Fusible
link No.4

Ignition
switch (IG1) or
OSS-ECU (IG1)

Fusible
link No.2

CAN drive
circuit

CAN drive
circuit

14
15A

OFF

11

Field Effect
Transistor

Interface
circuit

10A

ON

Interface
circuit

15
10A

Stop lamp
switch
ON
OFF

4WDECU

Diagnosis
connector

EngineECU

Hydraulic unit
Solenoid valve
Motor

Solenoid valve
power supply
Motor power supply
Motor power supply

Solenoid valve
power supply

G sensor <4WD>

ABS

BRAKE

CPU

Power supply
LED drive
circuit

GND

CAN transceiver
circuit

LCD
(ABS, BRAKE)

GND

Rheostat
Combination
meter

ABS-ECU

(FL)

(FR)

(RL)

Wheel speed sensor

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(RR)
ACB05777 AB

ANTI-SKID BRAKING SYSTEM (ABS)

35B-7

CONSTRUCTION DESCRIPTION

CONSTRUCTION DESCRIPTION
SENSOR
M2351001001000

WHEEL SPEED SENSOR


FRONT
Front wheel speed sensor

REAR <2WD>

REAR <4WD>

Rear wheel
speed sensor

Rear wheel
speed sensor

Encoder for wheel


speed detection

Encoder for wheel


speed detection

Encoder for wheel


speed detection

ACC00565AB

The wheel speed detecting section is a kind of a


pulse generator. It consists of the magnetic encoder
for wheel speed detection (a plate on which north
and south pole sides of the magnets are arranged
alternately) which rotates at the same speed of the
wheel and the wheel speed sensor (semiconductor
sensor). This sensor outputs frequency pulse signals
in proportion to the wheel speed.

The front wheel speed detecting section consists of


the front wheel speed sensor mounted on the
knuckle and the magnetic encoder for wheel speed
detection which is press-fitted together with the oil
seal to the front wheel bearing. The rear wheel
speed sensor consists of the rear wheel speed sensor mounted on the trailing arm assembly and the
magnetic encoder for wheel speed detection which is
press-fitted together with the oil seal to the rear
wheel bearing.

G SENSOR <4WD>
The G-sensor is incorporated in ABS-ECU, and
detects longitudinal acceleration of a vehicle.

ACTUATORS
M2351002000486

ABS WARNING LAMP, BRAKE WARNING LAMP


The ABS system informs the driver to the ABS system status by illuminating, extinguishing, or flashing
the ABS warning lamp and brake warning lamp as
follows.
ABS warning lamp and brake warning lamp illumination or flashing pattern
State
ABS warning lamp
Brake warning lamp
Normal

Correct

Faulty

ABS failure

Illuminates

EBD failure

Illuminates

Illuminates

Actuator not operated

Actuator operated

Flash (2Hz)

After the actuator is


activated forcibly *

Illuminates*

Illuminates*

When M.U.T.-III is
connected

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35B-8

ANTI-SKID BRAKING SYSTEM (ABS)


CONSTRUCTION DESCRIPTION

NOTE: .

*: The ABS warning lamp and the brake warning lamp stay on until the ignition switch is turned to the
LOCK (OFF) position.
When the brake fluid level in the brake fluid reservoir tank is lower than the specified value, or when the
parking brake lever is pulled, the brake warning lamp turns ON.

ABS-ECU
M2351003001028

By integrating ABS-ECU into the hydraulic unit,


no wiring harness for sending drive signal of the
solenoid valve and pump motor is required,
assuring higher reliability.
By incorporating the G-sensor <4WD>, no sensor
harness is required, enhancing the reliability.
Self-diagnostic and memory functions are integrated into ABS-ECU. If any malfunction is
detected by the self-diagnostic function,
ABS-ECU activates a fail-safe function and illuminates the ABS warning lamp and brake warning
lamp*.

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NOTE: *: The brake warning lamp is used as the


EBD control warning lamp.
ABS-ECU detects vehicle speed from the signals
of the wheel speed sensor and its incorporated G
sensor <4WD>, recognizes the wheel rotation
status, estimates the wheel slip condition based
on the preprogrammed algorithm, and then controls the solenoid valve in the hydraulic unit so
that the wheels do not lock.

ANTI-SKID BRAKING SYSTEM (ABS)

35B-9

CONSTRUCTION DESCRIPTION

ABS fluid pressure control


ABS control cycle
Increase
Hold
Decrease

Wheel speed
Estimated vehicle speed
C

Actual vehicle speed

Brake pressure

a
e
d
b

c
AC506830AB

1. The ABS-ECU calculates the speed and deceleration of each wheel based on the signals from the
four wheel speed sensors and the G sensor
<4WD> incorporated in the ABS-ECU, and estimates the vehicle speed at that time.
2. When the brake pedal is depressed, the brake
fluid pressure applied to the wheel cylinder
increases, and the wheel speed decreases.
When the difference between the wheel speed
and vehicle speed increases, and the vehicle
deceleration goes below the specified value
(Point A), ECU determines that the wheels are
about to be locked. At this time, ECU reduces the
brake fluid pressure by outputting the pressure
decrease signal to the solenoid valves (IN, OUT).
(between a and b)

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3. When the vehicle deceleration and wheel speed


begin recovery, and the vehicle speed reaches
the point B, ECU outputs the pressure hold signal
to maintain the wheel cylinder fluid pressure.
(between b and c)
4. When the wheel speed deceleration is further
recovered and overpasses the point C, ECU
determines that the wheel lock possibility has
been eliminated and increases the brake fluid
pressure by outputting the pressure increase signal again. (between c and d)
5. Brake fluid pressure is controlled by repeating the
increase and hold of the pressure. (between d
and e)
6. When the wheel deceleration goes below the
threshold again, ABS-ECU controls the brake
fluid pressure by repeating the cycle (Step 2 to 5).

ANTI-SKID BRAKING SYSTEM (ABS)

35B-10

CONSTRUCTION DESCRIPTION

EBD fluid pressure control


EBD control is activated in a range with lower slip
ratio where ABS is disabled. EBD calculates vehicle
deceleration and slip amount of the four wheels
based on the wheel speed sensor signal. If the rear
wheel speed differs from the vehicle speed by a cer-

tain level or more, EBD increases, holds, and


decreases the pressure at the rear wheel control
solenoid valve in the hydraulic unit, and then adjusts
rear wheel brake fluid pressure fairly close to an
ideal distribution curve.

EBD operating conceptual design

Braking force distribution


by EBD control
Ideal distribution curve when
seated by fixed persons
Rear braking force
Braking force distribution curve
by the existing proportioning valve
Ideal distribution curve when seated by one persons

Braking Force
Improved

Front braking force


AC208548AB

INITIAL CHECK
ABS-ECU performs the following initial checks using
the diagnostic functions. ABS-ECU illuminates the
ABS warning lamp for 3 seconds (including the initial
check) * after the ignition switch is turned ON. If any
malfunction is detected, ABS-ECU continues illuminating the ABS warning lamp and disables ABS control.
NOTE: *: The ABS warning lamp may stay on after
the ignition switch is turned ON until the startup vehicle speed reaches approximately 10 km/h. As far as
ABS-ECU memorizes any diagnosis code related to
the wheel speed sensor malfunction recorded during
the previous ignition ON status, ABS-ECU continues
illuminating the ABS warning lamp until it verifies that
the malfunction for that code is resolved (startup
check).

STARTUP CHECK
When the startup vehicle speed reaches approximately 10 km/h, ABS-ECU performs the following
checks.
1. Motor, solenoid valve check (Initial startup* only)
Turns ON the motor relay in ECU, and checks the
pump motor operation. At the same time,
ABS-ECU sequentially energizes each solenoid
valve in a very short period and checks the valve
operation.
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NOTE: *: Initial startup indicates a first startup


after the system has started.
2. Wheel speed sensor check
ABS-ECU checks for any wheels that have not
received wheel speed sensor signal from the
startup.

CONSTANT CHECK
ABS-ECU constantly checks the following items.
1. ABS-ECU
(1) Performs self-diagnosis in ECU.
(2) Checks for abnormal output voltage of G
sensor, and detects open or short circuit in the
G sensor <4WD>.
(3) Checks the output voltage for G sensor, and
determines that the G sensor is stuck when
the output voltage exceeding the specification
continues for a certain period or more <4WD>.
2. ECU power supply
Checks if ECU power supply voltage stays within
the operational range.
3. Wheel speed sensor
(1) Monitors the output voltage of the sensor
signal wiring harness and checks for abnormal
output voltage (open/short circuit).
(2) Checks for any wheels that do not send pulse
signal while the vehicle is in motion.

ANTI-SKID BRAKING SYSTEM (ABS)


CONSTRUCTION DESCRIPTION

(3) Checks if wheel speed which is abnormally


higher or lower than the vehicle speed is input.
4. Pump motor, solenoid valve

35B-11

Checks that the ABS-ECU output signal and the


operating conditions of the pump motor and
solenoid valve agree with each other.

FAIL-SAFE FUNCTION
If any malfunction is detected by the self-diagnostic
function, ABS-ECU illuminates the ABS warning
lamp and brake warning lamp*, and it disables ABS
and EBD control.
NOTE: *: The brake warning lamp is used as EBD
control warning lamp.

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DIAGNOSTIC FUNCTION
ABS-ECU has the following functions for easier system checks. The following items can be diagnosed
using M.U.T.-III.
Diagnosis code set
Service data output
Actuator test
Freeze frame data output

NOTES

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35C-1

GROUP 35C

ACTIVE STABILITY
CONTROL SYSTEM
(ASC)
CONTENTS
ACTIVE STABILITY CONTROL SYSTEM
(ASC) . . . . . . . . . . . . . . . . . . . . . . . . .
35C-2
GENERAL INFORMATION. . . . . . . . . . . . .

35C-2

CONSTRUCTION DIAGRAM . . . . . . . . . . .

35C-8

SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . .

35C-8

ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . .

35C-8

ASC-ECU . . . . . . . . . . . . . . . . . . . . . . . . . .

35C-9

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DESCRIPTION OF CONSTRUCTION AND


OPERATION . . . . . . . . . . . . . . . . . . . . . . . .

35C-16

FORWARD COLLISION MITIGATION


(FCM) . . . . . . . . . . . . . . . . . . . . . . . . . 35C-24
GENERAL INFORMATION . . . . . . . . . . . . .

35C-24

SYSTEM OPERATION . . . . . . . . . . . . . . . .

35C-27

ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-2

ACTIVE STABILITY CONTROL SYSTEM (ASC)

ACTIVE STABILITY CONTROL SYSTEM (ASC)


GENERAL INFORMATION
M2355000100694

Active Stability Control System (ASC) has been


installed.
The ASC system integrates the traction control
(TCL) function and stability control function.
When TCL detects the slip of the driving wheel
(ex. during startup on low road), it automatically
applies the brakes to the slipping driving wheel.
At the same time, TCL reduces the engine output
and prevents the wheel spin when it determines
that the engine torque is too high for the road surface .
When the ASC-ECU determines that the vehicle
is in a dangerous condition, it reduces the engine
output and applies brake force to four wheels
independently to control the vehicle behaviour,
avoiding the critical state.
Hill start assist (HSA) function has been adopted
to hold and prevent the roll back of the vehicle
when the vehicle is on a slope and the foot is
transferred from the brake pedal to the accelerator pedal <Vehicles with HSA>.
The brake assist (BA) control determines an
emergency braking and increases the braking
force for the drivers who cannot depress the
brake sufficiently when the emergency brake is
applied. This shortens the distance to stop or
reduces the collision speed.

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The emergency stop signal system (ESS)*1,


which makes the hazard warning lamps flash
quickly when the brake is applied suddenly, has
been adopted.
If your vehicle approaches the vehicle-travelling-ahead with the adaptive cruise control system (ACC)*2 on, the FCM keeps the distance to
that vehicle by braking your vehicle automatically.
The forward collision mitigation (FCM)*3 brakes
the vehicle automatically by controlling the brake
fluid pressure in order to reduce injury or damage
due to collision accident or avoid a collision itself.
NOTE: .
By the integrated control with the anti-skid brake
system (ABS), the system stabilises the vehicle
attitude and at the same time secures the driving
force.
*1: ESS, refer to P.35C-9.
*2: ACC, refer to GROUP 17 Adaptive Cruise
Control System P.17-8.
*3
: FCM, refer to P.35C-24.

ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-3

ACTIVE STABILITY CONTROL SYSTEM (ASC)

CONSTRUCTION DIAGRAM
<Standard meter>

<High contrast meter>

11
14
14

13, 15

11

9
10

12

15

9
13, 15

16
4, 7, 8, 20

<4WD>

17
6
1

2
18
1
2

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19 <4WD>
ACC01951AB

ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-4

ACTIVE STABILITY CONTROL SYSTEM (ASC)

MAIN COMPONENTS AND FUNCTIONS


Name of part
Number Functional description
Sensor

Actuator

Wheel speed sensor

Outputs the frequency signal in proportion to the rotation


speed of each wheel to ASC-ECU.

Magnetic encoder for


wheel speed detection

The wheel speed sensor is a pulse generator. When the


magnetic encoder for wheel speed detection (a plate on
which north and south pole sides of the magnets are
arranged alternately) rotates, it outputs frequency pulse
signal in proportion to each wheel speed.

Stop lamp switch

Outputs the signal indicating whether the brake pedal is


depressed or not to ASC-ECU.

G & yaw rate sensor

Is integrated in the ASC-ECU, detects the yaw rate and


longitudinal and lateral acceleration of a vehicle, and sends
a signal to the ASC-ECU.

Steering wheel sensor

Detects the steering angle of the steering wheel, and


outputs signal to ASC-ECU via the CAN bus line.

ASC OFF switch

Outputs the ON/OFF signal for ASC to ASC-ECU.

Brake fluid pressure


sensor

Integrated into the hydraulic unit, and outputs the signal for
the brake fluid pressure in the master cylinder to ASC-ECU.

Hydraulic unit

Drives the solenoid valve using the signal from ASC-ECU,


and controls the brake fluid pressure for each wheel.

ABS warning lamp

Informs the driver of the system status by illuminating,


flashing, or turning off the ABS warning lamp according to
the signal from ASC-ECU.

ABS warning display

10

Informs the driver of the system status by illuminating or


turning off the ABS warning display according to the signal
from ASC-ECU.

Brake warning lamp

11

Used as the brake warning lamp for the parking brake,


brake fluid level, and EBD control. Informs the driver of the
system status by illuminating or turning off the brake
warning lamp according to the signal from ASC-ECU.

Brake warning display

12

Used as the brake warning display for the brake fluid level,
and EBD control. Informs the driver of the system status by
illuminating or turning off the brake warning display
according to the signal from ASC-ECU.

ASC operation lamp

13

Informs the driver of the system status by flashing when the


system operates according to the signal from ASC-ECU.

ASC OFF lamp

14

Informs the driver of the system shutdown by illuminating by


the signal from ASC-ECU. Informs the driver that the brake
system overheats and the brake TCL stops by flashing the
ASC OFF lamp for the duration of approximately 2 Hz.

ASC warning display


and lamp

15

TCL function and stability control function, HSA function use


the same display and lamp. Depending on the signal from
ASC-ECU, the ASC warning display and lamp informs the
driver of the system status by illuminating when the system
has malfunction (When the ASC warning display and lamp
is illuminated, the HSA function does not operate).

16

Sets the diagnosis code and establishes the communication


with M.U.T.-III.

Diagnosis connector

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ACTIVE STABILITY CONTROL SYSTEM (ASC)


ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-5

Name of part

Number Functional description

Engine-ECU

17

Controls the engine output based on the signal from


ASC-ECU.

CVT-ECU

18

CVT-ECU performs integrated control with ASC-ECU.


Output the gear position to ASC-ECU.

4WD-ECU*

19*

Outputs the drive status to ASC-ECU.


4WD-ECU performs integrated control with ASC-ECU.

ASC control unit (ASC-ECU)

20

Controls the actuators (hydraulic unit) based on the signals


sent from sensors.
Controls the self-diagnostic function and fail-safe function.
Controls diagnostic function (Compatible with M.U.T.-III).

NOTE: .

*: 4WD

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ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-6

ACTIVE STABILITY CONTROL SYSTEM (ASC)

SCHEMATIC DIAGRAM
Combination meter and multi
information display
ABS warning lamp and display
Brake warning lamp and display
ASC operation lamp
ASC OFF lamp
ASC warning display and lamp

Wheel speed sensor (FL)


Wheel speed sensor (RL)

Diagnosis
connector

Wheel speed sensor (RR)


FR suction valve

Wheel speed sensor (FR)

FL suction valve

Master cylinder pressure sensor

FR cut valve
FL cut valve

ASC-ECU power supply


ASC-ECU

FR solenoid valve (OUT)

Engine-ECU
CVT-ECU
4WD-ECU*1
ACC/FCM-ECU*2
Steering wheel sensor
Stop lamp switch
ASC OFF switch

FR solenoid valve (IN)


FL solenoid valve (OUT)
FL solenoid valve (IN)
RR solenoid valve (OUT)
RR solenoid valve (IN)

Stop lamp drive*2


Stop lamp monitor*2

RL solenoid valve (OUT)


G and yaw rate
sensor

RL solenoid valve (IN)

Engine-ECU
CVT-ECU
4WD-ECU*1
ACC/FCM-ECU*2

Steering wheel sensor


Front-right wheel (FR)

Parking brake
switch

ETACS-ECU

Wheel
speed
sensor
(FR)

Rear-right wheel (RR)

Stop lamp
ASC OFF switch

Wheel
speed
sensor
(RR)

Stop lamp switch


Hydraulic
unit

Wheel
speed
sensor
(FL)
Front-left wheel (FL)

Wheel
speed
sensor
(RL)
Rear-left wheel (RL)
ACC02099 AB

NOTE: .
Dashed lines indicate the CAN bus line.

*1:

4WD

*2:

Vehicles with ACC/FCM

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ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-7

ACTIVE STABILITY CONTROL SYSTEM (ASC)

ASC ELECTRICAL DIAGRAM


Ignition switch (IG1) or
OSS-ECU (IG1)

Fusible link No.2

ETACSECU
CAN drive
circuit

No.11
10A

IG1
relay
OFF

Interface
circuit

CAN drive
circuit

No.14
15A

ON

Interface
circuit

No.15
10A

Field Effect Transistor

Steering
wheel
sensor

Stop
lamp
switch
ON
OFF

4WD-ECU
<4WD>

Diagnosis
connector

CVT-ECU

CAN
transceiver
circuit

OFF
ON

ASC OFF
switch

Engine-ECU
Fusible link
No.4

BRAKE

CPU

ABS

ASC

ASC
OFF

LED drive circuit

Rheostat

Interface
circuit

LCD
(ABS, ASC OFF,
ASC WARNING, BRAKE)

Combination meter

ASC-ECU
Motor power supply

ASC-ECU
power supply

Solenoid valve power supply

(LH)

(RH)

(LH)

Parking
brake

ON
switch
OFF

<Vehicles with ACC/FCM>

G and yaw
rate sensor

(RH)

Solenoid valve
Front wheel speed sensor

Rear wheel speed sensor

Hydraulic unit
ACC02101 AB

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ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-8

ACTIVE STABILITY CONTROL SYSTEM (ASC)

CONSTRUCTION DIAGRAM

The steering wheel sensor is attached to the column


switch, and detects the rotational angle of the steering wheel.

SENSOR
M2355001100471

WHEEL SPEED SENSOR

ASC OFF SWITCH

Refer to GROUP 35B Sensor P.35B-2.

G & YAW RATE SENSOR

ASC OFF switch

ACB04992AB

ASC-ECU
ACB06006AB

The G & yaw rate sensor is integrated in the


ASC-ECU, and detects the yaw rate and longitudinal
and lateral acceleration of a vehicle.

STEERING WHEEL SENSOR


Steering wheel sensor

The ASC OFF switch is installed on the side air outlet


(drivers side). ASC functions can be disabled by
pressing this switch for 3 seconds (The HSA and BA
function operates even when the ASC system is
turned OFF with the ASC OFF switch). Pressing this
switch again resumes the ON status. As a countermeasure for the stuck of the ASC OFF switch, pressing the ASC OFF switch for 15 seconds resumes the
system to the ON status.
When the ignition switch is turned from "LOCK"
(OFF) to ON position, ASC functions are constantly
in the ON status.

ACB04993AB

ASC OFF SWITCH OPERATION AND SYSTEM OPERATION


ASC OFF switch operation

TCL
Brake control

Engine control

Stability
control

HSA

BA

Not operated

Enabled

Enabled

Enabled

Enabled

Enabled

Operated (Press and hold for 3


seconds)

Prohibited

Prohibited

Prohibited

Enabled

Enabled

NOTE: The stability control is available when the


vehicle speed is 15 km/h or more.

ACTUATOR
M2355001200467

HYDRAULIC UNIT
The hydraulic unit incorporates the ABS control and
ASC control. The cut valve, pressure relief valve,
suction valve, suction damper, G & yaw rate sensor
and pressure sensor have been added to the unit for
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the ASC control.


NOTE: For the internal hydraulic circuit of the
hydraulic unit, refer to P.35C-16.

ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-9

ACTIVE STABILITY CONTROL SYSTEM (ASC)

ASC OPERATION LAMP, ASC WARNING


DISPLAY AND LAMP, ASC OFF lamp

ASC warning display and lamp


Turns ON when the system malfunction occurs.

The ASC system illuminates or flashes the ASC


operation lamp, ASC warning display and lamp or
ASC OFF lamp in the following operation patterns,
and informs the driver of the ASC system status.

ASC OFF lamp


ASC-ECU detects the overheat of the brake
pads. When the brake TCL control is prohibited,
the ASC OFF lamp flashes in approximately 2
Hz.

ASC operation lamp


Flashes in 4 Hz during the ASC control.

ASC operation lamp, ASC warning display and lamp, ASC OFF lamp illumination and flashing patterns
State
ASC operation lamp ASC warning display ASC OFF lamp
and lamp
Normal

Stability control
operated

Flashing (4 Hz)

TCL operated

Flashing (4 Hz)

HSA operated

ASC is disabled ASC disabled


by ASC OFF
switch

Illuminates

When the brake


pad
temperature is
high

ASC-ECU informs
the driver that the
brake TCL does
not function.

Flashing (2 Hz)

Abnormal

Stability control
malfunction

Illuminates

Illuminates

TCL malfunction

Illuminates

Illuminates

HSA malfunction

Illuminates

Actuator not
operated

Actuator operated

Illuminates

Illuminates

Normal

M.U.T.-III
connection

NOTE: * Illuminates if the TCL function or stability control function is defective when the HSA function is
defective. (HSA control prohibited)

ASC-ECU
M2357000100526

This ECU incorporates the ABS function, EBD function, HSA function, stability control function, TCL
function, brake assist control and emergency stop
signal system.

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The hydraulic units of the ASC and TCL systems


employ the automatic pressurisation function. These
systems also incorporates G and yaw rate sensor
(integrated with ASC-ECU), steering wheel sensor,
and master cylinder pressure sensor (integrated with
hydraulic unit).

ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-10

ACTIVE STABILITY CONTROL SYSTEM (ASC)

STABILITY CONTROL DESCRIPTION


ASC-ECU detects vehicle movement based on information from various sensors and calculates a model
of ideal vehicle movement. ASC-ECU compares the
actual vehicle movement with the ideal vehicle
model, and manages the brake of the specific wheel
so that the actual vehicle movement gets close to the
ideal vehicle mode. It also controls the understeer or
oversteer condition by creating the yaw moment in
the vehicle.

Example of Stability Control function


<Generation of rotating force>

<Generation of counter-rotating force>

Large braking
force

Large braking
force

AC604152AB

The Stability Control manages the vehicle attitude by


creating a yaw moment from altering the balance
between the cornering force and each wheel's braking mechanism.

Example of the effect of control


Suppression of front wheel side slip

Prevents the vehicle


from getting out of course
by front wheel side slip

Suppression of rear wheel side slip

Prevents spinning
caused by
rear wheel side slip

AC604154AB

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ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-11

ACTIVE STABILITY CONTROL SYSTEM (ASC)

For example, on a slippery surface, if the vehicle


tends to be under-steered contrary to the drivers
intention, a yaw moment (a rotational moment) is
created to restrain the under-steering by increasing
the rear-inside braking force. On the other hand,
when the vehicle tends to be oversteered, a yaw

moment (a restorative moment) is created to restrain


the oversteering by increasing the front-outside
wheel braking force. Furthermore, when it is determined that the vehicle is over-speeding, safe and
stable cornering is enabled by deceleration from
reducing the engine output.

Joint control
ASC-ECU transmits data necessary for control of
ABS and TCL, performing joint control.
Control system
Control content
ABS

Even during ABS operation, ABS performance is improved from the joint
operation of the stability control.

TCL

During acceleration, engine output is governed through joint operation with


stability control.

Example of TCL function


2WD
Slippery surface
Brake force

Direction of
driving

Slipping wheel

Driving
force

AC705575AB

4WD
Slippery surface
Brake force

Direction of
driving

Slipping wheel

Driving
force

Driving
force

Brake force
Slipping wheel
Slippery surface
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AC706148 AB

ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-12

ACTIVE STABILITY CONTROL SYSTEM (ASC)

When the driving wheels slip on the slippery road


surface, TCL applies the brake automatically, sends
the signal requesting engine speed reduction to the
engine-ECU, and prevents the loss of the driving
force resulting from the slippage of the driving wheel.

Hill START ASSIST (HSA) FUNCTION


System configuration
Hydraulic unit
Wheel speed sensor
Engine-ECU

FL

ASC-ECU

engine related information

CVT-ECU

HSA control

gear position information


ETACS-ECU

G and yaw rate


sensor

FR
Brake fluid
currently
supplied to each
wheel cylinder
is controlled.
RL

Combination meter
Parking brake switch

Master cylinder
pressure sensor

RR

: Hardwire-line
: CAN line
: Brake-line
ACB06022AB

When the vehicle has completely stopped on a steep


uphill by the service brake, ASC-ECU judges
whether or not start the HSA function control in
accordance with the signals (ETACS-ECU,
CVT-ECU, G & yaw rate sensor, brake fluid pressure
sensor, engine-ECU, wheel speed sensor).

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ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-13

ACTIVE STABILITY CONTROL SYSTEM (ASC)

HSA function state transition diagram (Overview)

HSA function control


not activated
- Steep uphill
- The vehicle has been stopped by depressing the brake during uphill driving
- The accelerator pedal is not depressed

When the conditions above are met

HSA function
control activated
Release of depressed brake pedal
The fluid pressure hold mode is kept for
approx. two seconds

Fluid pressure
hold mode

Forcible termination
mode

Depressurization is
complete

The accelerator pedal


is depressed
The start mode is continued for
approx. 1.5 seconds

Start mode
Depressurization is
complete

AC809431AC

NOTE: .
ASC-ECU judges the inclination angle of the slope according to the G and yaw rate sensor output.
When either of the following conditions is satisfied, the mode is shifted to the forcible termination mode,
and HSA function control is terminated.
The parking brake operation is detected.
The shift lever operation to the shift or selector position other than the uphill direction driving is
detected (Forward uphill driving: shift or selector position other than "D"*, Reverse uphill driving: shift
or selector position other than "R").
The accelerator pedal and brake pedal are depressed at the same time.
The wheel speed sensor pulse is generated (When the vehicle moved)
The engine is stopped by engine stall, etc.
*:When uphill driving, if shift position is "N" position, HSA function is operated

HSA function control activated

FLUID PRESSURE HOLD MODE

ASC-ECU judges that the HSA operation condition is


satisfied. When the driver releases the brake pedal,
ASC-ECU maintains the brake wheel cylinder pressure and waits.

By closing the cut valve, ASC-ECU maintains the


brake wheel cylinder pressure of the time when the
brake pedal is depressed, to prevent the vehicle from
moving backward.

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35C-14

ACTIVE STABILITY CONTROL SYSTEM (ASC)


ACTIVE STABILITY CONTROL SYSTEM (ASC)

START MODE

FORCIBLE TERMINATION MODE

ASC-ECU releases the brake wheel cylinder pressure maintained by the cut valve, depending on the
engine torque generated by depressing the accelerator pedal.

ASC-ECU immediately releases the brake wheel cylinder pressure maintained by the cut valve and terminates HSA function control.

BRAKE ASSIST (BA) CONTROL


Operation description
If an emergency brake is determined by the brake
pedal depression speed and force, the brake
assist works to increase the braking force the
drivers produce. [The braking force is not
increased more than the brake performance (the
friction force between the road surface and the
tyres) .]

The brake assist is completed when the brake


pedal is released or the vehicle is stopped.

fail-safe function
The brake assist mechanism does not work when the
ABS warning lamp illuminates.

Brake assist operation


Brake pedal
depression force

Emergency brake (determined)


Elapsed time
Braking force

With brake assist


Without brake assist

Elapsed time
AC903511AC

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ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-15

ACTIVE STABILITY CONTROL SYSTEM (ASC)

ESS FUNCTION
ESS SYSTEM CONFIGURATION
ASC-ECU
Wheel speed sensor
G and yaw rate sensor
(longitudinal G)

Vehicle speed

Vehicle deceleration
The judgment of a brake operation

ESS
operation
judging

ABS operation

The lighting state of hazard warning lamp by


operation of hazard warning lamp switch
CAN-C line

ETACS-ECU

Combination meter
Turn-signal indicator

The ESS operation


demand from ASC-ECU

Hazard warning lamp


switch

The demand of the


turn-signal lamp blink
control by hazard warning
lamp switch operation

Turn-signal lamp switch

The demand of the


turn-signal lamp blink
control by turn-signal lamp
switch operation

Stop lamp switch

Processing with a filter

Blink control
of turn signal
lamp

CAN-C-Mid line

Front turn-signal lamp,


Side turn-signal lamp,
Rear turn- signal lamp,
AC809173AH

The ASC-ECU judges whether the brake is applied


suddenly or not according to the stop lamp switch
"ON" signal sent from the stop lamp switch and the
frequency signal in proportion to the rotation speed
of each wheel sent from the wheel speed sensors. If
the ASC-ECU judges that the brake is applied suddenly, it sends the ESS activation request signal to
the ETACS-ECU. When the ETACS-ECU receives
the ESS activation request signal, it makes the
turn-signal lamps flash quickly.

Emergency stop signal operating


condition
It operates when the following conditions are met.
The vehicle speed is 55 km/h or more.
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The brake pedal is depressed, and the system


judges that the brake is applied suddenly according to the deceleration of the vehicle and the ABS
operation status.

Emergency stop signal operation stop


condition
The operation will be stopped under one of the following conditions.
The brake pedal is released.
The hazard warning lamps are flashing by the
hazard warning lamp switch operation.
The system judges that the brake is not applied
suddenly according to the deceleration of the
vehicle and the ABS operation status.

35C-16

ACTIVE STABILITY CONTROL SYSTEM (ASC)


ACTIVE STABILITY CONTROL SYSTEM (ASC)

FAIL-SAFE AND DIAGNOSTIC FUNCTIONS


ASC-ECU constantly monitors the input and output
signals. If an error is detected in the system,
ASC-ECU sends a fail signal and the corresponding
indicator lamp is illuminated or blinks. Various controls are processed depending on the cause of malfunction as shown below.
ASC-ECU has the following functions for easier system checks.
Diagnosis code set
Service data output
Actuator test
Freeze frame data output

All the above items can be diagnosed using


M.U.T.-III.

CALIBRATION
After the steering wheel sensor and hydraulic unit
(integrated with ASC-ECU and G & yaw rate sensor)
have been replaced with new ones, calibration must
be performed using M.U.T.-III*.
NOTE: .
M.U.T.-III uses the ABS data list.
*: For calibration, refer to Workshop Manual.

DESCRIPTION OF CONSTRUCTION AND OPERATION


M2355002000563

STABILITY CONTROL OPERATION


ASC-ECU receives various kinds of information from
the engine-ECU, 4WD-ECU, ETACS-ECU,
CVT-ECU, steering wheel sensor, G & yaw rate sensor, and wheel speed sensor. When ECU determines
the vehicle runs in the oversteer or understeer direction based on the signal sent from these sensors,
ASC-ECU drives each valve and pump motor and
controls the braking force to be applied to the
wheels.

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When the system increases the fluid pressure automatically, it closes the cut valve to shut off the pressure line to the suction valve, and drives the pump
motor. For example, when the vehicle runs in the
oversteer direction while turning to the right,
ASC-ECU supplies the brake fluid from the pump to
the front left wheel to apply the braking force on it.
ASC-ECU, the engine ECU, and 4WD-ECU communicate with each other via CAN. When the accelerator pedal is depressed too far, the signal requesting
the engine output reduction is sent to the engine
ECU. Depending on the situation, 4WD control
amount limitation signal is sent to the ASC-ECU to
secure the ASC controllability.

ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-17

ACTIVE STABILITY CONTROL SYSTEM (ASC)

When brake fluid pressure decreases during ABS operation


Master cylinder

Hydraulic unit
Outlet valve
Inlet valve

Wheel
cylinder
(Front)

Cut valve

Suction valve

Outlet valve
Inlet valve
Suction
damper

Pressure sensor

Pump

Damping
chamber

Wheel
cylinder
(Rear) Brake fluid flow
Low pressure
accumulator

Motor
ACC00363AB

The brake fluid supplied from the wheel cylinder is


stored in the low pressure accumulator. Then, the
stored brake fluid is returned to the master cylinder
by driving the pump using the motor.
VALVE CONDITION
Item

Power status

Open/Close

Cut valve

OFF

Open

Suction valve

OFF

Closed

Inlet valve

ON

Closed

Outlet valve

ON

Open

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ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-18

ACTIVE STABILITY CONTROL SYSTEM (ASC)

When brake fluid pressure is held by ABS


Master cylinder

Hydraulic unit
Outlet valve
Inlet valve

Wheel
cylinder
(Front)

Suction valve

Cut valve

Outlet valve
Inlet valve
Suction
damper

Pressure sensor

Pump
Wheel
cylinder
(Rear)

Damping
chamber

Brake fluid flow


Low pressure
accumulator

Motor
ACC00363AC

The system closes the inlet valve and outlet valve to


hold the brake fluid pressure in the wheel cylinder. If
the brake fluid is stored in the low pressure accumulator, the brake fluid is returned to the master cylinder
by driving the pump using the motor.
VALVE CONDITION
Item

Power status

Open/Close

Cut valve

OFF

Open

Suction valve

OFF

Closed

Inlet valve

ON

Closed

Outlet valve

OFF

Closed

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ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-19

ACTIVE STABILITY CONTROL SYSTEM (ASC)

When brake fluid pressure is increased by normal braking or ABS


Master cylinder

Hydraulic unit
Outlet valve
Inlet valve

Cut valve

Suction valve

Brake fluid flow


Wheel
cylinder
(Front)

Outlet valve
Inlet valve
Suction
damper

Pressure sensor

Pump

Damping
chamber

Wheel
cylinder
(Rear)
Low pressure
accumulator

Motor
ACC00363AD

The system opens the inlet valve while closing the


outlet valve to increase the brake fluid pressure in
the wheel cylinder.
VALVE CONDITION
Item

Power status

Open/Close

Cut valve

OFF

Open

Suction valve

OFF

Closed

Inlet valve

OFF

Open

Outlet valve

OFF

Closed

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ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-20

ACTIVE STABILITY CONTROL SYSTEM (ASC)

When brake fluid pressure is increased by stability control (or increased by TCL)
Master cylinder

Hydraulic unit
Outlet valve
Inlet valve

Wheel
cylinder
(Front)

Cut valve

Suction valve

Outlet valve
Inlet valve
Suction
damper

Pressure sensor

Pump
Wheel
cylinder
(Rear)

Damping
chamber

Brake fluid flow


Low pressure
accumulator

Motor
ACC00363AE

The system closes the cut valve to block the passage from the pump outlet to the master cylinder,
and opens the suction valve, connecting the passage
from the master cylinder to the pump inlet. The brake
fluid from the master cylinder is supplied to the wheel
cylinder.
VALVE CONDITION
Item

Power status

Open/Close

Cut valve

ON

Closed

Suction valve

ON

Open

Inlet valve*

OFF

Open

Outlet valve*

OFF

Closed

NOTE: * The inlet valve and the outlet valve close or


open depending on driving conditions to control the
brake fluid pressure at each wheel.

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ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-21

ACTIVE STABILITY CONTROL SYSTEM (ASC)

When brake fluid pressure is held by stability control, TCL or HSA (Hill Start Assist)
function
Master cylinder

Hydraulic unit
Outlet valve
Inlet valve

Wheel
cylinder
(Front)

Cut valve

Suction valve

Outlet valve
Inlet valve
Suction
damper

Pressure sensor

Pump
Wheel
cylinder
(Rear)

Damping
chamber

Brake fluid flow


Low pressure
accumulator

Motor
ACC00363AF

The system closes the cut valve, suction valve and


outlet valve to hold the brake fluid pressure in the
wheel cylinder.
VALVE CONDITION
Item

Power status

Open/Close

Cut valve

ON

Closed

Suction valve

OFF

Closed

OFF

Open

OFF

Closed

Inlet

valve*

Outlet valve*
NOTE: * The inlet valve and the outlet valve close or
open depending on driving conditions to control the
brake fluid pressure at each wheel.

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ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-22

ACTIVE STABILITY CONTROL SYSTEM (ASC)

When brake fluid pressure is decreased by stability control (or decreased by TCL)
Master cylinder

Hydraulic unit
Outlet valve
Inlet valve

Wheel
cylinder
(Front)

Cut valve

Suction valve

Outlet valve
Inlet valve
Suction
damper

Pressure sensor

Pump
Wheel
cylinder
(Rear)

Damping
chamber

Brake fluid flow


Low pressure
accumulator

Motor
ACC00363AG

The system opens the outlet valve while closing the


inlet valve to store the brake fluid filled in the wheel
cylinder in the low pressure accumulator. The brake
fluid stored in the low pressure accumulator returns
to the master cylinder through the suction valve.
VALVE CONDITION
Item

Power status

Open/Close

Cut valve

OFF

Open

Suction valve

OFF

Closed

Inlet valve*

ON

Closed

Outlet valve*

ON

Open

NOTE: * The inlet valve and the outlet valve close or


open depending on driving conditions to control the
brake fluid pressure at each wheel.

TCL OPERATION
ASC-ECU receives various kinds of information from
the engine-ECU, 4WD-ECU, steering wheel sensor,
G & yaw rate sensor, CVT-ECU, and wheel speed
sensor. When ASC-ECU determines that the driving
wheel is slipping, it suppresses the wheel slippage.
At this time, ASC-ECU controls the brake fluid presDownloaded from www.Manualslib.com manuals search engine

sure of the driving wheel determined to be slipping


so that the torque is transferred to another driving
wheel. Basically, the operations of ABS solenoid
valve and ASC valve are the same. ASC-ECU, the
engine-ECU, and CVT-ECU communicate with each

ACTIVE STABILITY CONTROL SYSTEM (ASC)


ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-23

other via the CAN bus line. When the accelerator


pedal is depressed too far, the signal requesting the
engine speed reduction is sent to the engine-ECU.
The ASC-ECU performs joint control with CVT-ECU
and secures the TCL controllability.

HSA OPERATION
ASC-ECU receives various kinds of information from
the engine ECU, G & yaw rate sensor, CVT-ECU,
ETACS-ECU and wheel speed sensor. When the
vehicle has been completely stopped on a slope by
the service brake, the ASC-ECU activates the HSA.
The HSA maintains the brake wheel cylinder pres-

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sure by closing the cut valve to prevent the vehicle


from sliding down the slope when the brake pedal is
released at startup. It also adjusts the brake wheel
cylinder pressure depending on the engine torque to
prevent the vehicle from moving backward during
startup.

ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-24

FORWARD COLLISION MITIGATION (FCM)

FORWARD COLLISION MITIGATION (FCM)


GENERAL INFORMATION
M2357000200136

CAUTION
Do not overestimate the FCM. It is never
almighty. In addition, the FCM is not designed to
avoid driver's inattentive or careless driving or
improve the poor vision due to rain or fog.
No system control and warnings are provided
if any of the conditions below is satisfied:
a. A vehicle-travelling-ahead is stationary,
extremely slow or extremely slower than
your vehicle.
b. Another vehicle cuts in abruptly.
c. The distance between your vehicle and a
vehicle-travelling-ahead is too short.
d. The FCM system is defective.
No system control and warnings MAY be provided if any of the conditions below is satisfied:
a. The object travelling ahead is a motor
bike, a bicycle, a pedestrian, an animal or
a falling object on the road, etc.
b. An extremely heavy load is stored on the
rear seat or the luggage compartment.
c. The radar is contaminated with dirt, snow
or ice.
d. The vehicle is being driven on a winding
road or near a corner.
e. In bad weather (rain, snow, fog)
f. Another vehicle interrupts your vehicle
abruptly.
g. Your vehicle is driven uphill or downhill
repeatedly.
h. The system determines that the driver has
operated the steering wheel, the accelerator pedal, the brake pedal or the shift lever
to avoid a collision.
i. Your vehicle is not being driven stably due
to unstable relationship between your
vehicle and the vehicle-travelling-ahead,
the steering operation conditions, a traffic
accident or vehicle faults.
A system control and warnings MAY be provided if any of the conditions below are satisfied:
a. There is an obstacle near a road curve.
b. The vehicle is being driven across a narrow bridge.
c. The vehicle is being driven through a low
or narrow gate.
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d. There are road humps, pothole or any


metal obstacles.
e. Your vehicle becomes too close to the
vehicle-travelling-ahead during overtaking.
f. Your vehicle is being driven under an overpass.
The system may operate incorrectly if any of
the following conditions is satisfied. In such a
case, turn the FCM system off.
a. Your vehicle is towed.
b. Your vehicle is carried by a truck.
c. Your vehicle is driven on a chassis
dynamometer or a free roller.
d. Wheels rotates freely by starting the
engine with your vehicle off the ground.
e. Your vehicle is driven under a streamer, a
flag or a weeping tree branches, or on a
bush.
f. Sporty driving such as competition
If the Forward Collision Mitigation (FCM) determines
that a collision may occur by using its integrated
radar, it will provide a visual and audible warning on
the combination meter to alert the driver of an
impending danger, and controls the vehicle braking
by increasing the brake fluid pressure or enhancing
the brake pedal effort. If a collision is highly anticipated, the system will brake the vehicle automatically
in order to avoid or reduce the injury or damage due
to the collision accident.
NOTE: The warning timing can be switched between
"FAR" and "NEAR" by operating the FCM ON/OFF
switch.

ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-25

FORWARD COLLISION MITIGATION (FCM)

CONSTRUCTION DIAGRAM
16

10

11

12

5, 15
13

17
2, 14
ACC00407

ACC00406 AB

MAIN COMPONENTS AND FUNCTIONS


Name of part
Number Functional description
1

Switches on and off the FCM.


Switches the warning timing of the FCM between "FAR"
and "NEAR".

Radar

Detects the distance from the vehicle travelling ahead, the


position, relationship and the speed difference between the
vehicle travelling ahead and your vehicle by using a radar
wave.

Stop lamp switch

Sends the signal indicating whether the brake pedal is


depressed or not to ETACS-ECU.

Steering wheel sensor

Detects a steering angle and a steering angular velocity,


and send them to the ACC/FCM-ECU via the CAN
communication.

Switch/se FCM ON/OFF switch


nsor

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ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-26

FORWARD COLLISION MITIGATION (FCM)

Name of part

Number Functional description

Actuator

Hydraulic unit

Drives the solenoid valve using the signal from ASC-ECU,


and controls the brake fluid pressure for each wheel.

FCM warning display

Is displayed to request the driver to depress the brake pedal


when a head-on collision is imminent.

FCM auto brake


activation display

Is displayed after the FCM turns off.

FCM temporary failure


display

Is displayed when the FCM is inactive temporarily.

FCM failure display

Is displayed when the FCM is defective.

FCM FAR display

10

Is displayed when the the FCM warning timing is switched to


"FAR."

FCM NEAR display

11

Is displayed when the the FCM warning timing is switched to


"NEAR."

FCM OFF display

12

Is displayed when the FCM is turned off.

Diagnosis connector

13

Sets the diagnosis code and establishes the communication


with M.U.T.-III.

ACC/FCM-ECU

14

Switches the FCM and/or the warning timing in


accordance with the FCM ON/OFF switch status, which
is received from the ETACS-ECU via CAN
communication.
Determines whether the FCM should be activated in
accordance with the radar detection (distance or relative
velocity) or the other vehicle information, which is
received via CAN communication.
Sends a forward collision mitigation brake system prefill
request, a forward collision mitigation brake assist
request, a forward collision mitigation brake request
and/or the target deceleration during the automatic
braking via CAN communication to the ACS-ECU.
Sends FCM status information and a visible and audible
warning request to the combination meter via CAN
communication.

ASC-ECU

15

Controls the brake fluid pressure according to the brake


control request and the target deceleration speed, which
is received from the ACC/FCM-ECU via CAN
communication.
Activate the stop lamp illumination circuit when the
automatic braking is in progress.
Performs a forward collision mitigation brake system
prefill control according to the request, which is received
from the ACC/FCM-ECU.
Alleviate a threshold value and performs a forward
collision mitigation brake assist control according to the
request, which is received from the ACC/FCM-ECU.

Combination meter

16

Switches a display mode and sounds the buzzer according


to the FCM status and/or the warning request (visible and
audible), which is received from the ACC/FCM-ECU via
CAN communication.

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ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-27

FORWARD COLLISION MITIGATION (FCM)

Name of part

Number Functional description

ETACS-ECU

17

Contains the stop lamp activation circuit when the FCM


automatic braking is in progress.
Sends a signal, which indicates FCM ON/OFF switch
status and stop lamp switch status via hardwires, to the
CAN bus lines.

SCHEMATIC DIAGRAM

ACC/FCM-ECU
(incorporating radar)
Solenoid valve

ASC-ECU

Forward collision mitigation


brake system prefill request
Forward collision mitigation
brake assist request
Forward collision mitigation
brake request
Target deceleration speed
LCD display and buzzer
sound request

Forward collision mitigation


brake system prefill control
Forward collision mitigation
brake assist control
Forward collision mitigation
brake control

Steering wheel sensor

Stop lamp drive signal

ETACS-ECU

Steering angle
Steering angular velocity

Stop lamp
drive circuit

Stop lamp

Diagnosis connector

Combination meter

Stop lamp switch

LCD display and buzzer sounding

FCM ON/OFF switch

ACC00415 AB

NOTE: Dashed lines indicate the CAN bus line.

SYSTEM OPERATION
M2357000600060

Function
The FCM has the following functions:
Function

General

Forward collision warning function

Activate the visible warning on the combination meter and


audible warning when the system determines that a forward
collision is imminent.

Forward collision mitigation brake system


prefill

Increases the brake fluid pressure in advance to enhance the


response during the driver's braking operation when the
system determines that a forward collision is imminent.

Forward collision mitigation brake assist

Advances the brake assist timing when the system


determines that a forward collision is imminent.

Forward collision mitigation brake

Activates the automatic emergency braking to reduce the


vehicle speed when the system determines that a forward
collision is not avoidable.

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ACTIVE STABILITY CONTROL SYSTEM (ASC)

35C-28

FORWARD COLLISION MITIGATION (FCM)

Function

General

Forward collision mitigation brake for low


speed driving

Activates the automatic emergency braking to reduce the


vehicle speed when the system determines that a forward
collision is imminent when the vehicle is being driven at 30
km/h or less. Stops the vehicle to avoid the collision under
certain circumstances.

Operation
The system calculates the distance and the relative velocity between the vehicle travelling ahead and your
vehicle by using a radar. If the system determines that a straightforward collision is imminent, it will avoid or
reduce the injury or damage due to the collision by performing the controls shown in the table below:
Obstacle

: Warning

Collision is possible

Collision is imminent

Collision is not avoidable

: Automatic braking

Control
Forward
collision
warning
function

ACC00398AB

Collision is possible

Collision is imminent

Collision is not avoidable

Warning
indicator
ACC00401

Buzzer

ACC00401

ACC00401

Sounds

Sounds

Sounds

Forward collision
mitigation brake
system prefill

Increase the brake fluid


pressure.

Forward collision
mitigation brake
assist

Assists the braking force in Assists the braking force in Assists the braking force in
accordance with the
accordance with the
accordance with the
driver's brake operation.
driver's brake operation.
driver's brake operation.

Forward collision
mitigation brake*

Weak automatic-braking

NOTE: *: If two seconds elapse after the forward collision mitigation brake stops the vehicle, it can be
deactivated automatically.

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Strong automatic-braking

ACTIVE STABILITY CONTROL SYSTEM (ASC)


FORWARD COLLISION MITIGATION (FCM)

FCM ON/OFF SWITCH

35C-29

How to switch on and off the FCM

FCM ON/OFF switch

ACC00407AB

The FCM ON/OFF switch is installed at the instrument panel left lower side. You can switch the FCM
(on and off) and the warning timing ("FAR" and
"NEAR") by operating this switch.

The FCM is toggled between on and off when the


FCM ON/OFF switch is pressed for 1.5 seconds or
more. When the FCM is toggled, the system will
inform the driver of it by the combination meter LCD
display * and the buzzer.
NOTE: *: If the FCM is toggled off, "FCM OFF display" will be shown on the combination meter LCD
screen. If the FCM is toggled on, a current warning
timing will be shown on the combination meter LCD
screen.

How to switch the FCM warning timing


The FCM warning timing is toggled when the FCM
ON/OFF switch is pressed for less than 1.5 seconds
with the FCM activated. When the FCM is toggled,
the system will inform the driver of it by the combination meter LCD display and the buzzer.

Fail-safe and self-diagnosis functions


The ACC/FCM-ECU constantly monitors the input
and output signals. If the system detects a malfunction, it will send a failure signal to the combination
meter and prohibit the FCM control under circumstances. The combination meter will provide a visual
and audible warning to inform the driver of it. The
ACC/FCM-ECU has the following functions for easier
system checks.
Diagnosis code set
Service data output

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Freeze frame data output


All the above items can be diagnosed using
M.U.T.-III.

Radar adjustment
If the ACC/FCM-ECU is replaced or removed and
installed, adjust the radar by using the M.U.T.-III.
NOTE: For how to adjust the radar, refer to the
WORKSHOP MANUAL.

NOTES

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36-1

GROUP 36

PARKING BRAKES
CONTENTS
GENERAL INFORMATION . . . . . . . .

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36-2

PARKING BRAKES

36-2

GENERAL INFORMATION

GENERAL INFORMATION
M2360000101165

A parking brake lever is used to operate the mechanical rear-wheel acting type parking brake.

CONSTRUCTION DIAGRAM
<2WD>

Parking brake lever

Parking brake rear cable

ACB04927AB

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37-1

GROUP 37

ELECTRIC POWER
STEERING (EPS)
CONTENTS
GENERAL INFORMATION . . . . . . . .

37-2

STEERING WHEEL . . . . . . . . . . . . . .

37-3

STEERING SHAFT AND COLUMN. .

37-4

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ELECTRIC POWER STEERING. . . . .

37-5

GENERAL INFORMATION . . . . . . . . . . . . .

37-5

MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37-7

TORQUE SENSOR . . . . . . . . . . . . . . . . . . .

37-8

ELECTRIC POWER STEERING-ECU


(EPS-ECU) . . . . . . . . . . . . . . . . . . . . . . . . .

37-8

OPERATION . . . . . . . . . . . . . . . . . . . . . . . .

37-9

ELECTRIC POWER STEERING (EPS)

37-2

GENERAL INFORMATION

GENERAL INFORMATION
M2370000102158

An electrical power steering system has been


adopted.

FEATURES

3-spoke type steering wheel integrated with an


SRS air bag has been adopted.
Shock absorbing mechanism has been adopted
with the steering column shaft assembly.

Improved fuel consumption by reduction of


engine load, and weight saving by decrease of
the number of parts have been achieved with the
introduction of the electric power steering system.

SPECIFICATIONS
Item

Specification

Steering wheel

Type

3-spoke type

Outside diameter mm

370

Maximum number of turns

3.3

Power steering type


Steering gear

Steering angle

Electrical powered type


Type

Rack and pinion type

Stroke ratio (Rack stroke/Steering


wheel maximum number of turns)
mm/rev

43.69

Rack stroke mm

144

Inner wheel

38 50'

Outer wheel (reference value)

32 20'

CONSTRUCTION DIAGRAM

Steering column shaft assembly

Steering wheel assembly

Motor

Electric power steering-ECU (EPS-ECU)


Torque sensor

Steering gear and linkage

Front axle crossmember

ACA00055AC

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ELECTRIC POWER STEERING (EPS)

37-3

STEERING WHEEL

STEERING WHEEL
M2370001001474

<Urethane steering wheel>

A
Bezel cover

<Leather steering wheel>

Bezel cover

Section A - A
Driver's air bag
module
Inflator

Steering wheel
remote control
switch

Cruise control switch

A
Driver's air bag module

Driver's air bag module


ACB05486 AB

The steering wheel is designed to improve operability, safety and maintainability and has the following
features:
The 3-spoke type has been adopted. The steering wheel made of urethane or leather has been
adopted.

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Steering wheel remote control switch (steering


wheel audio remote control switch, steering
wheel voice control switch) and cruise control
switch are available on some models.
It incorporates an SRS airbag to protect the driver
in the event of a frontal collision (single inflator).

ELECTRIC POWER STEERING (EPS)

37-4

STEERING SHAFT AND COLUMN

STEERING SHAFT AND COLUMN


M2370002001046

Motor
Torque sensor
Steering column shaft

Intermediate shaft
A

Tilt lever
Contracting mechanism

View A

One-way capsule

ACB05495AB

The steering shaft and column, which informs the


EPS-ECU of steering effort on the steering wheel,
consist of a torque sensor and motors, etc. They are
designed to improve safety, and has the following
features:
Shock absorbing mechanism has been adopted
to the steering column which absorbs the impact
energy at collision and provides safety to the
driver.
Collapsible steering column has been employed.
During a collision, the steering wheel moves forward.
The adoption of the collapsible steering column
construction prevents the fallaway sections from
being affected by the impact at primary collision,
and stabilises the shock absorbing capability.
Also, the secondary collision impact is partially
absorbed by the collapsible steering column construction, enhancing the collapse performance.

IMPACT-ABSORBING MECHANISM
PRIMARY COLLISION
Before collision

Intermediate shaft (A)

Intermediate shaft (B)


After collision
Intermediate shaft (A)

Intermediate shaft (B)

ACB05496AB

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ELECTRIC POWER STEERING (EPS)

37-5

ELECTRIC POWER STEERING

When a vehicle crash occurs and the intermediate


shaft is loaded from the gearbox side, the intermediate shaft (A) is forced into the intermediate shaft (B)
to absorb an impact load. By this, a rearward outthrusting of steering column is prevented.

SECONDARY COLLISION
Before collision

Resin pin

Column
bracket

Column
pipe inner A

One-way
capsule

A Column
pipe outer

Sectional view A - A
After collision

Sectional view B - B
ACB03550 AB

When the driver's body falls against the steering


wheel via the deployed air bag, the column bracket
moves forwards by deforming the rivet pin of the
one-way capsule.

ELECTRIC POWER STEERING


GENERAL INFORMATION
M2370000102169

Vehicle-speed sensitive electric power steering


(whole range type) has been adopted. This system
allows a light steering force during stationary steering manoeuvre or low speed driving, and a moderate
steering force during medium or high speed driving.
For vehicles with this system, the EPS-ECU controls
the motor current according to the vehicle speed and
steering force of the steering wheel.

CAN* communication has been adopted in order to


communicate with another ECUs for obtaining necessary information related to this control, achieving
wiring harness saving and secure data communication.
NOTE: *: For more information about CAN (Controller Area Network), refer to GROUP 54C, General
Information P.54C-2.

SPECIFICATIONS
Item
Motor

Specification
Type

Permanent magnetic field type

Rated voltage V

DC 12

Rated current Arms

82

Torque sensor

Type

Noncontact type hole IC type

EPS-ECU

Control type

Microcomputer control (32 bit)

Rated voltage V

DC 12

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ELECTRIC POWER STEERING (EPS)

37-6

ELECTRIC POWER STEERING

GENERAL DESCRIPTION ON SYSTEM

Motor

EPS-ECU

Torque sensor

ACB05501AB

To improve operational reliability, the dual-circuit system has been adopted for the torque sensor. If any
malfunction occurs in the electric power steering system, the fail-safe function of the EPS-ECU is activated, and the output current of the EPS-ECU
applied to the motor is turned off. At the same time,
the steering system enters manual mode, and

informs a driver of the system malfunction by illuminating the warning lamp on the combination meter.
The warning lamp illuminates when the following
malfunctions occur: open circuit in the electric power
steering system wiring harness, poor connection,
malfunctions in the EPS-ECU, motor, or sensors.

ELECTRICAL PARTS AND FUNCTIONS


Parts name
Sensor

Actuator

Description about function


Wheel speed sensor (ABS-ECU
or ASC-ECU)

The vehicle speed signal is sent from the ABS-ECU or


ASC-ECU to the EPS-ECU via the engine-ECU.

Torque sensor

Detects a steering force, converts it into the voltage signal,


and then sends the signal to the EPS-ECU.

Motor

Generates assist torque by the steering operation to the


column shaft using the signals sent from the EPS-ECU.

Electric power steering warning


lamp (in combination meter)

Warns a driver of the system malfunction using the signal


sent from the EPS-ECU.

EPS-ECU

Control the actuator (motor) based on the signal sent from


sensor.
Controls the self-diagnostic function and fail-safe function.
Controls diagnostic function (Compatible with M.U.T.-III).

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ELECTRIC POWER STEERING (EPS)

37-7

ELECTRIC POWER STEERING

SYSTEM CONFIGURATION
Output current value

EPS-ECU Power supply

Ignition switch

Engine speed

Engine-ECU

Vehicle speed

Earth

EPS warning lamp

EPS-ECU

Odometer
(distance information)
Diagnosis code allowed
to be stored

ETACS-ECU

Combination
meter

Additional Torque
AWC-ECU
Torque sensor signal (main)

Diagnosis code output

Diagnosis
connector

Torque sensor signal (sub)

Torque sensor
Motor current

Motor
Steering column
shaft assembly

NOTE:

line indicates the CAN communication.

ACB05502 AB

MOTOR
M2370001100122

Motor
A
Worm shaft

A
Reduction gear
Sectional view A - A
ACB05503AB

The EPS motor receives the control current from the


EPS-ECU, and rotates in accordance with steering
operation. The rotational force generated by the EPS
motor is transmitted via the worm shaft and the
reduction gear to the column shaft.

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ELECTRIC POWER STEERING (EPS)

37-8

ELECTRIC POWER STEERING

TORQUE SENSOR
M2370001600020

Torque sensor
Torque sensor characteristic chart
Output voltage (V)
Main

5
Torque sensor

Sub

2.5
Input shaft
Neutral

Torsion bar
Lower shaft

ACB05508AB

ELECTRIC POWER STEERING-ECU


(EPS-ECU)

The torque sensor is mounted on the column shaft,


and detects the steering force. When the steering
wheel is turned, the phase relationship between the
input shaft and the lower shaft will be changed due to
distortion of the torsion bar. The torque sensor will
detect the distortion angle and send two voltage signals (main and sub) to the EPS-ECU in accordance
with it.

M2370000800195

The EPS-ECU includes an input interface circuit, a


microprocessor, an output drive circuit, a power relay
and a motor line relay. It also integrates a self-diagnostic function, and illuminates the warning lamp on
the combination meter when a trouble occurs. At the
same time, it sends diagnosis code(s) to the diagnosis connector.

CAN communication
The EPS-ECU communicates with the other ECUs
and other units through CAN communication to control the steering system.
Input signals

Sent to
Engine-ECU

4WD-ECU

Combination
meter (via the
ETACS-ECU)

ETACS-ECU

Engine speed

Vehicle speed

Additional torque

Distance information (diagnosis


additional information)

Vehicle information (diagnosis


control)

NOTE: Indicates items which send and receive data


through CAN communication.

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ELECTRIC POWER STEERING (EPS)

37-9

ELECTRIC POWER STEERING

Output signal name

Received by
Engine-ECU

Combination meter
(via the ETACS-ECU)

Diagnosis connector

Motor current signal

EPS warning lamp illumination


request signal

Diagnosis code signal

Service data output signal

NOTE: Indicates items which send and receive data


through CAN communication.

Fail-safe function
If the EPS-ECU detects any malfunction, it illuminates the EPS warning lamp, deactivates the EPS
functions, and then switches the steering system into
manual mode.

DIAGNOSIS FUNCTION
The EPS-ECU has the following functions to make
system checks easier.
Diagnosis code set
Service data output
All the above items can be diagnosed using MUT-III.

Diagnosis code set


There are 29 diagnostic items. Since all the diagnostic results are recorded in volatile memory (EEPROM*), they are stored in the memory even though
the battery terminals are disconnected.
Engine-ECU

Engine speed

Service data output


Using M.U.T.-III, the input data sent from the sensors
and motors can be read.
NOTE: For service data items, refer to Workshop
Manual.

OPERATION
M2370000700217

IGNITION SWITCH ON
Ignition supply voltage is applied to the EPS-ECU,
and the ECU enters standby mode.

Electric power
steering-ECU

500 r/min

Engine speed

NOTE: .
*EEPROM (Electrical Erasable & Programmable
ROM): Special type of memory that can be programmed or erased electrically.
For diagnosis items, refer to Workshop Manual.

Motor current signal

Motor

ON

OFF
Maximum limit value (82Arms)

Motor output

OFF
min 0.6 second
Determination of motor
control start

0.8 second
Temporary increase of motor
assist limit value

1. When the engine is started, the engine speed signal sent from the engine-ECU is input to the
EPS-ECU.

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AC611649AJ

2. After starting the engine, the EPS-ECU judges


the engine status "ENGINE SPEED ON" when
the engine speed reaches 500 r/min, then the
power assist function is ready.

ELECTRIC POWER STEERING (EPS)

37-10

ELECTRIC POWER STEERING

STEERING WHEEL OPERATION


Torque sensor signal (main)

Torque sensor

Torque sensor signal (sub)

EPS-ECU

Motor current

Motor

ACB05506AB

1. When the steering wheel is operated, the torque


sensor integrated into the column shaft detects
the steering torque and outputs the torque sensor
signal (main and sub), which varies with the
steering force, to the EPS-ECU.
2. The EPS-ECU outputs the current in proportion to
the torque sensor signal to the motor.

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3. The motor outputs the rotational torque (assist


torque) in proportion to the current intensity and
assists the power steering gear.

FAIL-SAFE FUNCTION OPERATION


During the fail-safe mode, the electric power steering
operates as a manual steering system.

42-1

GROUP 42

BODY
CONTENTS

BODY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42A
KEYLESS OPERATION SYSTEM (KOS). . . . . . . . . . . . . . . . . . 42B

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NOTES

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42A-1

GROUP 42A

BODY
CONTENTS
GENERAL INFORMATION . . . . . . . .

42A-2

KEYLESS ENTRY SYSTEM <Vehicles


without keyless operation system> . . . . . . .

42A-12

42A-3

POWER WINDOW . . . . . . . . . . . . . . . . . . .

42A-16

BODY PANELLING. . . . . . . . . . . . . . . . . . .

42A-3

ELECTRIC TAILGATE . . . . . . . . . . . . . . . .

42A-17

BODY SHELL . . . . . . . . . . . . . . . . . . . . . . .

42A-4

WEATHERSTRIP . . . . . . . . . . . . . . . . . . . .

42A-32

QUIETNESS . . . . . . . . . . . . . . . . . . . . . . . .

42A-7

BODY COLOUR CHARTS . . . . . . . . . . . . .

42A-7

MAIN BODY . . . . . . . . . . . . . . . . . . . .

WINDOW GLASS . . . . . . . . . . . . . . . . 42A-33

HOOD . . . . . . . . . . . . . . . . . . . . . . . . .

42A-8

SUNROOF. . . . . . . . . . . . . . . . . . . . . . 42A-34

DOOR AND TAILGATE . . . . . . . . . . .

42A-9

LOOSE PANELS . . . . . . . . . . . . . . . . 42A-37

DOOR AND TAILGATE LOCK . . . . . . . . . .

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42A-9

CUSTOMISATION FUNCTION. . . . . . 42A-38

BODY

42A-2

GENERAL INFORMATION

GENERAL INFORMATION
M2420000102064

FEATURES
LIGHT WEIGHT, HIGH RIGIDITY,
ANTI-CORROSIVE
High-tensile steel plates and anti-corrosion steel
plates have been adopted.
The ring structure for the side structure reinforcement has been adopted.
A front floor side member has been adopted.

REDUCTION IN VIBRATION AND NOISE


Sound dampening foam material and urethane
foam have been adopted.

IMPROVEMENTS IN SAFETY
The one-touch power window (operative after
ignition switch is turned OFF) with safety mechanism has been installed.
The direct combination key cylinder and inside
lock cables for the front doors have been adopted
to improve door opening operation upon impact.
RISE (Reinforced Impact Safety Evolution) has
been adopted for the main body.
The side door beam has been adopted.
The crush box structure has been adopted to the
front end of front sidemember .
The front end side panel under the engine compartment absorbs impact energy during frontal
collision more effectively than the predecessor.
The impact-absorbing structure has been utilised
on the fender, and the cowl top to improve the
pedestrian protection capability.
The fender bracket padding structure has been
adopted.

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IMPROVEMENTS IN OPERATION
PERFORMANCE
The central door locking system which can
lock/unlock all the doors and tailgate has been
adopted.
The override function which allows to open the
driver's door by pulling the driver's inside handle
when all the doors are locked has been adopted.
Electric tailgate lock release handle that requires
only the slightest operating force has been
adopted.
The electric tailgate with safety mechanism has
been installed as an option.

IMPROVEMENTS IN MARKETABILITY
AND APPEARANCE
By improving an audible clicking sound when the
door latch and striker are engaged, the door locking sound quality has been enhanced.
The high rigidity pressed door has been adopted
to improve the rigidity of the door sash bottom
section.
The wiper deicer has been added to the windshield as an option <Optional>
The privacy glasses for the rear door window
glass, quarter window glass and tailgate window
glass have been adopted as an option.
The latch cover has been installed to the hood
latch front section to deter thieves.
The sunroof with safety mechanism has been
installed as an option.

IMPROVEMENTS IN FUNCTIONALITY
The fuel filler cap holder has been installed to the
fuel lid in order to prevent the fuel cap from being
left open.

BODY

42A-3

MAIN BODY

MAIN BODY
BODY PANELLING
M2420002001554

*
*
*

*
**

*
*

**

*
**
*

*
*
*

*
*
**
*

*
*

**
*

NOTE:
*
: Anti-corrosion steel panels
: High-tensile steel panels (*: Indicates 590MPa-high-tensile steel panels.)
(**: Indicates 980MPa-ultra-high-tensile steel panels.)

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*
*
ABC00060 AC

BODY

42A-4

MAIN BODY

RISE (Reinforced Impact Safety Evolution) has


been adopted for the main body in order to
improve all-round impact safety at high level.
The applications of anti-corrosion steel plates
have been expanded to the hood, doors, inner
panel of the tailgate and reinforcements to
improve the anti-corrosive properties of the main
body.

Some high-tensile steel panels in 590 MPa-class


and 980 MPa-class have been adopted to
improve the rigidity and weight reduction of the
panel.
The sealer application area has been extended to
the entire flange folded edge of the doors, hood,
and tailgate, and the panel joints at the bottom of
the front floor and the rear floor, in order to
improve rust resistance.

BODY SHELL
M2420003001331

IMPACT SAFETY BODY RISE (REINFORCED IMPACT SAFETY EVOLUTION)

1
A

ABC00135AB

C
ABC00042AB

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BODY

42A-5

MAIN BODY

1 View A

3 View B
Crush box
Front floor
sidemember

3 View C

4 Section D - D

Front floor
sidemember

Cowl top panel


upper

Cowl top stay


centre

Cowl top panel


lower
Cowl top panel
inner
ABC00115AB

The front and rear structures to absorb high energy,


and the highly tough cabin structure are adopted to
reduce the risk of passenger injuries at front-, rear-,
and side-impact collisions, secure the space for life
protection, and facilitate rescuing passengers. These
structures also have the following features:
1. The crush box structure has been adopted to the
front end of the front sidemember to improve the
characteristics at a minor frontal collision.

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2. The ring structure of the side structure reinforcement has been adopted to improve the collision
characteristics and the rigidity of the whole vehicle.
3. A front floor sidemember is located in and under
the front floor to improve frontal collision safety.
4. The padding structure of the cowl top is designed
to have a crushable structure in order to efficiently absorb energy upon impact, thus improving the pedestrian protection capability.

42A-6

BODY
MAIN BODY

STEEL PLATE WITH UNEVEN THICKNESS

Front door inner panel


Thickness is thicker on the forward
part of the vehicle from this line.

ABB00850AB

The uneven thickness steel panels* (in uneven thickness integrated structure) have been adopted for the
parts shown in the figure to improve safety upon
impact and reduce weight.

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NOTE: *: A steel sheet of varying thickness that is


welded into one steel sheet.

BODY

42A-7

MAIN BODY

QUIETNESS
M2420004000911

2
1
ABB00855AB

1. The sound dampening foam material has been


adopted to the upper and lower sections of the
front pillar, roof side rail section, centre pillar
lower section, wheel house arch, and rear end
inside to shield from external noise.
2. Urethane foam has been inserted into the centre
pillar lower section to shield from external noise.

BODY COLOUR CHARTS


M2420005002891

Two types of colour variation have been introduced;


the colour suggesting the great nature or the colour
providing the sporty and tough impression. Colour
names have been modified for easy recognition. The
colour recipe is the same as the conventional one.

BODY COLOUR TABLE


Colour

Colour Colour
code
number

SILVER

A31

CMA10031 Cool Silver Metallic

2M

Metallic

REDDISH BROWN

C07

CMC10007 Copper Metallic

2M

Metallic

DARK BLUE

D14

CMD10014 Cosmic Blue Mica

2P

Interferenced Pearl

GREY

U17

CMU10017 Titanium Grey Metallic

2M

Metallic

BLUISH SILVER

U21

CMU10021 Technical Silver Metallic 2M

Metallic

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Colour name

Coating film Composition of film


structure

BODY

42A-8

HOOD

Colour

Colour Colour
code
number

Colour name

WHITE

W13

CMW10013 White Pearl

3P

Pearl

WHITE

W37

CMW10037 White Solid

2S

Solid

BLACK

X42

AC11342

2P

Interferenced Pearl

Black Mica

Coating film Composition of film


structure

NOTE: .
The coating film structure indicates top coating only (2S: 2 coat solid, 2M: 2 coat metallic, 2P: 2 coat pearl,
3P: 3 coat pearl).
For painting, inner panel colours should be similar to the outer panel colours.

HOOD
M2420023000738

HOOD LATCH

The latch cover has been installed to the front of the


hood latch to deter thieves.
Hood latch

Latch cover
ACB04934AB

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BODY

42A-9

DOOR AND TAILGATE

DOOR AND TAILGATE


DOOR AND TAILGATE LOCK
M2420001100317

CENTRAL DOOR LOCKING


<Front door>

<Rear door>
Outside handle

Outside handle
Inside lock cable

Key cylinder
(Driver's side only)

Inside lock cable

Inside lock knob

Inside lock knob

Door check
Door latch
assembly

Door check
Door latch
assembly

Door lock
actuator

Door lock
actuator

Inside handle cable

Inside handle cable

Inside handle
Inside handle
ACB05642AB

<Tailgate upper (Except vehicles with electric tailgate)>

Tailgate lock
release handle

Location of the door lock switch


Driver's side

Tailgate lock actuator

Door lock switch


ACB04935

Tailgate latch assembly

ACB05432

The central door locking system that


locks/unlocks all the doors and tailgate using the
driver's side door lock switch has been installed.

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ACC00210AB

The child protection function has been introduced


to prevent the rear doors from being opened accidentally during driving.
The key-in prevention function has been introduced.

BODY

42A-10

DOOR AND TAILGATE

The selector "P" position-linked door unlocking


function has been introduced.
The ignition switch "LOCK (OFF)" position-linked
door unlocking function has been introduced.
The direct combination key cylinder mechanism
has been adopted.

DESCRIPTION OF CONSTRUCTION AND


OPERATION
CENTRAL DOOR LOCKING
When the driver's door lock switch is pushed to
the lock position with all doors closed, all the
doors and tailgate will be locked. With the driver's
door opened, the driver's door lock switch cannot
be operated (blocking mechanism).<Driver's side
only>
The function that allows the driver's door to be
opened by pulling the driver's door inside handle
even when the driver's door inside lock knob is in
the lock position is called "override function". All
the doors and tailgate can be unlocked at the
same time.

ON

Lock switch

SELECTOR "P" POSITION-LINKED DOOR


UNLOCKING FUNCTION
When the selector lever is shifted to the "P" (parking) position with the ignition switch turned ON,
all the doors will be unlocked automatically,
improving passengers' convenience for getting
out. Using a customise feature, the selector "P"
position-linked door unlocking function can be
changed (Refer to P.42A-38).

Inhibitor switch "P"

ON
OFF

Unlock relay output

ON
OFF
t

t: 0.25 second
AC900907AB

When the selector lever is shifted to the P position


with the ignition switch turned ON, the inhibitor
switch "P" turns ON, ETACS-ECU turns the
unlock relay output ON for 0.25 second to unlock
all the doors.

OFF

Unlock switch

IGNITION SWITCH "LOCK (OFF)"


POSITION-LINKED DOOR UNLOCKING
FUNCTION

ON
OFF

Lock relay output

ON
OFF

Unlock relay output

ON
OFF

t: 0.25 second

t
AC101496AC

When the driver's door is locked, ETACS-ECU turns


the lock relay output ON for 0.25 second to lock
all the doors (including the tailgate). When the
driver's door is unlocked, ETACS-ECU turns the
unlock relay output ON for 0.25 second to unlock
all the doors (including the tailgate).

KEY-IN PREVENTION FUNCTION


When the driver's door inside lock knob is operated
to the lock position with the driver's door opened, the
driver's door cannot be locked, preventing it from
being locked with the key inside the vehicle.

When the ignition switch is turned to the " LOCK


(OFF)" position, all the doors will be unlocked
automatically, improving passengers' convenience for getting out. Using a customise function,
the ignition switch " LOCK (OFF)" position-linked
door unlocking function can be changed (Refer to
P.42A-38).

Ignition switch
"LOCK (OFF)"
Unlock relay output

ON
OFF
ON
OFF
t

t: 0.25 second
AC900907AC

When the ignition switch is turned to the " LOCK


(OFF)" position, ETACS-ECU turns the unlock
relay output ON for 0.25 second to unlock all the
doors.

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BODY

42A-11

DOOR AND TAILGATE

DIRECT COMBINATION KEY CYLINDER


MECHANISM

Direct combination
key cylinder mechanism

The electric tailgate lock release handle which


requires a small operating force and has no temperature dependency has been adopted to improve the
opening operation. The switch will be turned on by
pressing the arrow mark on tailgate lock release handle.
NOTE: If the tailgate cannot be opened from the outside of the vehicle due to any malfunction such as
discharged battery, it can be opened from the inside
of the vehicle using the following procedures:
.
1.

Tailgate trim

Key cylinder

Cover
Door latch
ACB05450AB

ACB05669AB

The structure in which an impact of a side collision is


not easily transferred to the door latch with the
doors unlocked has been established to facilitate
the door opening operation. (To prevent passengers from falling out of the vehicle)
Even if any door key cylinder is attempted to be
tampered with the doors locked, the tampering
force is not easily transferred to the door latch to
deter thieves.

TAILGATE
TAILGATE LOCK RELEASE HANDLE

From the inside of the vehicle, remove the emergency lever cover installed to the tailgate trim.
2.

<Except electric tailgate>

Emergency lever
<Electric tailgate>

ACC00475

Tailgate lock release handle

Emergency lever
ACB05671AB

ACC00476
ACC00501AB

Operate the emergency lever to the direction of the


arrow.
3. Open the tailgate while pushing it up.

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BODY

42A-12

DOOR AND TAILGATE

TAILGATE OPENER CONTROL


FUNCTION
Vehicle speed

0km/h
UNLOCK

Tailgate

When the tailgate lock release handle is operated to


open the tailgate (the tailgate lock release handle
switch turns ON) while the vehicle is parked and the
tailgate is unlocked, ETACS-ECU turns the unlock
relay output ON for 0.3 seconds, thus the tailgate
can be opened by the tailgate lock release handle.

LOCK

Tailgate lock
release handle
switch
Unlock relay output

ON
OFF
ON
OFF

t: 0.3 second

AC302457AB

KEYLESS ENTRY SYSTEM <Vehicles without keyless operation system>


M2420010001117

Receiver antenna

ACB05509

Radio frequency signal


Transmitter

ETACS-ECU

Lock switch

Electric signal

Unlock switch
AC402532
Door lock actuators (lock/unlock)
Tailgate latch assembly
Door mirror assembly (unfolding/folding)
The signal causes the hazard warning lamp to flash once when the doors are locked, or flash twice when unlocked (Initial setting).
The signal causes the room lamp to extinguish when the doors are locked, or come on for 15 seconds when unlocked.
ACC00258 AB

The keyless entry system is installed. There are the


following features.
Transmitter has two switches (LOCK/UNLOCK).
The power door locks with selective unlocking
has been adopted.
The receiver antenna is equipped with the integral receiver and receiving antenna.
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Up to 8 encrypted codes (8 transmitters) can be


registered using M.U.T.-III.
Answer-back function has been adopted.
Using the LOCK/UNLOCK switches, all doors
(including tailgate) can be locked or unlocked.

BODY
DOOR AND TAILGATE

By using the lock/unlock switches, the driver can


lock/unlock all the doors (including tailgate),
fold/unfold the door mirrors.
NOTE: Using a customisation function, the operation of the door mirrors can be enabled or disabled (Refer to P.42A-38).

DESCRIPTION OF STRUCTURE AND


OPERATION
TRANSMITTER

<Front view>

Indicator lamp
Lock switch

Unlock switch

42A-13

The transmitter is integrated into the master key.


When either switch is pressed, the transmitter
emits a radio signal representing a specific ID
code.
There are two switches on the transmitter; the
lock switch and the unlock switch.
An indicator lamp, which illuminates when signals
are transmitted, is added on the key grip. This
indicator lamp informs you of the signal transmission status and warns you of flat battery.
A brilliant silver Three-diamond mark is stamped
on the back side of the key grip to improve
appearance.
A signal transmission circuit (printed circuit) and
a battery are housed in one case. The case is
housed in the key grip, thus improving resistance
to water ingress.
A coin type battery, CR1616 is used in the transmitter.
The transmitter switch operation allows the system to operate as follows:

AC302207

<Rear view>
Three-diamond mark

AC309781
AC403982 AC

Function

Transmitter operation

System operation

Standard function
(lock/unlock)

Press the lock switch once.

All doors (including the tailgate) are


locked.
NOTE: If the retracting function of the
electric folding mirrors is added using a
customisation function, it can be retracted
in synchronisation with a lock operation.

Press the unlock switch once.

All doors (including the tailgate) are


unlocked.
NOTE: If the opening function of the
electrical folding mirrors is added as an
adjustment function, it can be opened in
synchronisation with an unlock operation.

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BODY

42A-14

DOOR AND TAILGATE

Function

Transmitter operation

System operation

Multi mode
function

Press the lock switch once to lock all doors The door mirrors are retracted.
(including the tailgate), and within 30
seconds press the lock switch twice
consecutively.
Press the unlock switch once to unlock all The door mirrors return to the original
doors (including the tailgate), and within
position.
30 seconds press the unlock switch twice
consecutively.

Power door locks


with selective
unlocking

Press the unlock switch once to unlock the


drivers door, and within 2 seconds, press
the unlock switch again to unlock the front
passengers door, rear doors and tailgate.

POWER DOOR LOCKS WITH SELECTIVE


UNLOCKING
Responding to the adoption of power door locks
with selective unlocking, the anti-theft feature has
been improved.
When the lock/unlock switch of front door
(driver's side) is pressed once, only the driver's
door is unlocked. When the lock/unlock switch of
front door (driver's side) is pressed once again
within 2 seconds after the driver's door is
unlocked, the front passenger's door, rear doors,
and the tailgate are unlocked.
When the unlock switch on the transmitter is
pressed once, only the driver's door is unlocked.
When the transmitter unlock switch is pressed
once again within 2 seconds after the driver's
door is unlocked, the front passenger's door, rear
doors, and the tailgate are unlocked.
Using a customisation function, the power door
locks with selective unlocking can be enabled or
disabled (Refer to P.42A-38).

ENCRYPTED CODE

The figure shows the codes transmitted from the


transmitter. Every time the switch is pressed, the
data code is transmitted twice. The encrypted code
for user identification is a combination of 0 and 1,
and more than 1 million different combinations are
available. In addition to the encrypted code, the data
code contains a rolling code that changes at each
transmission, protecting transmission codes from
theft by coping.

RECEIVER ANTENNA
The receiver antenna receives the signal from the
transmitter and sends the signal to the ETACS.

ETACS-ECU
ETACS-ECU compares the signal the receiver
antenna received from the transmitter with the
encrypted code registered in it, and when they coincided, operates keyless entry function (door lock,
unlock, etc.). By connecting M.U.T.-III to the diagnosis connector, encrypted codes of up to eight transmitters can be registered.

FUNCTION FOR CONFIRMING


ETACS-ECU OUTPUT AND OPERATION

Transmitter lock or unlock button


ON
OFF

Data
code

AC508281AB

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Power door locks with selective unlocking.


NOTE: Using a customisation function, the
power door locks with selective unlocking
can be enabled or disabled.

The ETACS-ECU outputs LOCK/UNLOCK signal


and informs the driver of the keyless entry system
operation by flashing the lamp (Answer-back). Using
a customisation feature, the flashing patterns for the
answer-back function can be changed according to
the table below. The initial setting at factory for the
answer-back function is as follows: "Hazard warning
lamp: LOCK, Flash once, UNLOCK, Flash twice /
Room lamp: LOCK, Flash once, UNLOCK, Stay on
for 15 seconds." Using a customisation feature, the
hazard answer-back function can be changed (Refer
to P.42A-38).

BODY

42A-15

DOOR AND TAILGATE

KEYLESS ENTRY HAZARD LAMP


ANSWERBACK FUNCTION
Keyless entry
transmitter
switch

When LOCK signal from the keyless entry transmitter is input to the ETACS-ECU, all doors (including
tailgate) are locked and the hazard warning lamp
flashes once. When UNLOCK signal is input, all
doors (including tailgate) are unlocked and the hazard warning lamp flashes twice.

LOCK
OFF
UNLOCK
ON

Lock relay output

OFF
ON

Unlock relay output

OFF

Illuminate
Hazard
warning lamp Extinguish
AC207001AB

KEYLESS ENTRY ROOM LAMP ANSWER-BACK FUNCTION


ON

Unlock relay output


OFF
ON

Lock relay output


OFF
ON

Door lock switch


output

OFF
ON

Door unlock switch


output

OFF

Illuminate
Room lamp
Extinguish
b
a: 0.6 second
b: 1.2 seconds
c: 15 seconds

When the LOCK signal from the transmitter is input


to ETACS-ECU via the receiver antenna, all doors
(including tailgate) are locked, and the room lamp is
turned off in synchronisation with hazard lamp
answerback (when the room lamp is illuminated, the
lamp is turned off). Also, when the UNLOCK signal
from the transmitter is input to ETACS-ECU via the
receiver antenna, all doors (including tailgate) are
unlocked, and the room lamp is illuminated for 15
seconds in synchronisation with hazard lamp
answerback.

b
c
AC404883AB

KEYLESS ENTRY TIMER LOCK TIME


If any door is not opened or closed within 30 seconds
after the doors (including tailgate) are unlocked by
the keyless entry system, ETACS-ECU automatically
outputs the door lock signal to lock the doors (including tailgate). This function prevents the doors (including tailgate) from being unlocked unexpectedly by
operation errors. Using a customisation feature, the
keyless entry timer lock time can be changed (Refer
to P.42A-38).

OPERATION INHIBITION CONDITIONS


The operation of the keyless entry system is inhibited
in the following conditions.
When the ignition key is inserted into the ignition
switch.
When either door (including tailgate) is open (the
door switch: ON). (including door ajar)

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BODY

42A-16

DOOR AND TAILGATE

POWER WINDOW
M2420022000735

<Rear door>

<Front door>
Door window glass

Door window glass

Power window motor

Power window regulator assembly

Power window motor

Power window regulator assembly

Power window main switch (Driver's side)

Power window switch

ACB05643

Power window
lock switch

ACB04936
ACC00214AB

The power window has the following features:


The safety mechanism has been adopted.
The power window timer function has been
adopted.
The power window lock switch has been
adopted.

SAFETY MECHANISM

DESCRIPTION OF CONSTRUCTION AND


OPERATION
POWER WINDOW SYSTEM

POWER WINDOW SWITCH

The power window switch has a waterproofing structure which prevents water (such as rain drops) entering from above. Should water enters, it is drained
through the hole located on the lower area of the
switch, and no water may be accumulated.
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The power window with the safety mechanism has


been adopted. To enhance safety, if any obstacle
such as a hand or a head is detected to be pinched
during a window glass closing operation, the window
glass is opened by approximately 150 mm.

The power window switch has employed the


push-pull operation method to enhance safety. To
open a door window glass, press in the switch knob,
and to close, pull it up. The one-touch opening/closing mechanism has been adopted to the driver's
power window switch to fully open or close any door
window glass in a single operation.

BODY

42A-17

DOOR AND TAILGATE

POWER WINDOW TIMER FUNCTION


The power window can be opened or closed after
the ignition switch is turned OFF by the timer
function. Using a customise feature, the timer
period can be changed. (Refer to P.42A-38.)

ON
OFF

Ignition switch
(IG1)
Driver's or front
passenger's
door switch

ON
(Open)
OFF
(Close)

Power window
relay

POWER WINDOW LOCK SWITCH

ON
OFF

t: 30 seconds

Even after the ignition is switched off, the


ETACS-ECU keeps the power window relay activated for approximately 30 seconds, enabling
raising or lowering of the power windows by using
the power window switches (timer function). After
approximately 30 seconds, the power window
relay is deactivated.
During this timer operation, if the drivers or front
passengers door is opened, the power window
relay is deactivated from that moment.

ZC600258
AC607043AI

The driver power window switch is equipped with the


lock switch. This switch disables the opening/closing
operation of the door window glass using each passenger's power window switch. Using a customise
feature, the lock switch operation can be changed
(Refer to P.42A-38).

ELECTRIC TAILGATE
M2420001900078

Electric tailgate switch

Tailgate sensor

Electric tailgate main switch


Electric tailgate control unit
Keyless operation key

Tailgate lock
release handle

Lock switch
Unlock switch

ACB05433

Electric tailgate buzzer


Tailgate latch assembly
Electric tailgate close switch

Electric tailgate switch


ACB05461

The electric tailgate has been adopted as an option.


There are the following features.

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ACC00271AB

The electric tailgate can be opened and closed


automatically by using the electric tailgate switch
of the keyless operation key. (Refer to GROUP
42B Keyless Entry Function P.42B-14.)

42A-18

BODY
DOOR AND TAILGATE

The electric tailgate can be automatically opened


and closed using the electric tailgate switch.
The electric tailgate can be closed fully by using
its close switch.
The electric tailgate can be opened fully by using
its tailgate lock release handle.

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The safety mechanism has been adopted.


A safety mechanism prevents the electric tailgate
from lowering.
A mechanism, which prevents a sudden opening
and closing, has been adopted.
The easy closer system has been adopted.

BODY

42A-19

DOOR AND TAILGATE

DESCRIPTION OF CONSTRUCTION AND


OPERATION
Electric tailgate control unit system circuit
Electric tailgate motor
Electromagnetic
clutch

Pulse
sensor

Tailgate motor
assembly

M
Electric tailgate
main switch
Electric tailgate
switch

Tailgate latch assembly

12

22

M
23

Latch
motor

11
Neutral switch

A/C-ECU

15
Full latch switch

OSS-ECU

Half latch switch

17

Combination
meter

Door-ajar switch

KOS-ECU

19

CPU

CVT-ECU

ABS-ECU
or
ASC-ECU

Electric tailgate
close switch

Tailgate lock
release handle

6
3
Ignition switch

ETACS-ECU

Electric tailgate
buzzer

13

5
1

26
Tailgate sensor (RH)

24
Tailgate sensor (LH)

25
2

Electric tailgate control unit


ACC00139AB

The electric tailgate control unit uses input signals


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from switches to control the electric tailgate motor.

BODY

42A-20

DOOR AND TAILGATE

ELECTRIC TAILGATE CONTROL UNIT


Open

Arm
No.3 gear

No.2 gear

No.1 gear

Electric tailgate
motor assembly

Electric tailgate control unit

Close

The electric tailgate motor consists of an electric


motor assembly (incorporating an electromagnetic
clutch and gears), gears and arms. It is integrated in
the electric tailgate control unit. As the motor runs to
the open or close direction, the gears (No.1, No.2,
and No.3) will rotate in that order, thus turning the
arm.

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ACB05624AB

BODY

42A-21

DOOR AND TAILGATE

TAILGATE LATCH

Neutral switch
OFF area
(Engaged side)

Latch motor

Lever

Neutral switch
ON area
(Disengaged side)

AC402604

Lever

ON

ON OFF

Half latch
switch
Door-ajar
switch
AC610260

OFF

Full latch
switch

OFF

AC402603

ON
AC610751 AB

The tailgate latch includes the latch motor and


switches. With each switch, ON and OFF is switched
by the lever movement.
A half latch switch detects that the latch remains
ajar (not engaged fully). This prevents the electric
tailgate from opening unintentionally.
A full latch switch detects that the electric tailgate
remains closed fully (overrun*).

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NOTE: *: Overrun indicates that the striker is pulled


further to close side by the tailgate latch in order
to fully close the electric tailgate securely.
A door-ajar switch detects the doors are closed
fully. In addition, the switch detects that the electric tailgate can be opened.
A neutral switch detects the neutral position of
the latch motor.

BODY

42A-22

DOOR AND TAILGATE

TAILGATE SENSOR

When the electric tailgate main switch in the instrument panel is OFF, the electric tailgate cannot be
opened or closed automatically. This prevents the
electric tailgate from an unintentional operation
caused by the accidental pressing of electric tailgate
switch or electric tailgate close switch of the keyless
operation key.
NOTE: If you attempt to open or close the tailgate
automatically while the electric tailgate main switch is
off, the warning buzzer will sound four times to warn
that the electric tailgate cannot be operated.

ELECTRIC TAILGATE SWITCH


A
A
Tailgate sensor

Section A A

ACB05468

Normal state
Pressure sensor
Electric tailgate switch
ACB05029AB

AC402600

Section A A

Jammed state
Pressure sensor

When you press and hold the electric tailgate switch


on the instrument panel, the electric tailgate is automatically opened or closed to its full position.

ELECTRIC TAILGATE CLOSE SWITCH


Pressure
AC500572

ACC00272 AB

While the electric tailgate is being closed automatically, if pressure is applied to the tailgate sensors
located at the both sides of electric tailgate, the system determines that something is caught by the compression of pressure detection sensor.

ELECTRIC TAILGATE MAIN SWITCH


Electric tailgate main switch

Electric tailgate close switch


Tailgate latch
ACB05027AB

If you turn on the electric tailgate close switch inside


the tailgate while the tailgate is fully opened, it will be
closed automatically to its full position.

TAILGATE LOCK RELEASE HANDLE


The electric tailgate lock release handle which
requires a small operating force and has no temperature dependency has been adopted to improve the
opening operation. When the handle is operated, the
switch is turned ON or OFF. Refer to P.42A-9.
ACB05028AB

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BODY

42A-23

DOOR AND TAILGATE

CONDITIONS FOR AUTOMATIC


OPERATION BY USING THE KEYLESS
OPERATION KEY, ELECTRIC TAILGATE
SWITCH, TAILGATE LOCK RELEASE
HANDLE, AND ELECTRIC TAILGATE
CLOSE SWITCH
When the electric tailgate main switch is ON.
When the tailgate is unlocked by using the central
door locking or keyless operation key.

When the vehicle is stationary with the selector


lever at "P" (parking) position.
When the electric tailgate is opened or closed
fully.
When the system voltage is 11V or more
When the ignition switch is in the LOCK (OFF) or
ACC position
When the ignition switch is on and the vehicle is
stationary with the selector lever at park position.
When the tailgate sensor is OFF

Opening and closing the electric tailgate by using the keyless operation key
Electric tailgate
position

Fully closed

Doorajar

Open

Fully open

Closed

Doorajar

Fully closed

Keyless operation ON
key (electric
tailgate switch) OFF
ON

Half latch switch

OFF
ON

Full latch switch

OFF
ON

Door-ajar switch

OFF
ON

Neutral switch

OFF
ON

Warning buzzer

OFF
ON

Hazard warning
lamps

OFF

Electro-magnetic
clutch

ON
OFF
Open

Tailgate motor
assembly

OFF
Close

Disengaged
side
OFF
Latch motor
Engaged
side

If the electric tailgate switch of the keyless operation


key is pushed twice, the warning buzzer will sound,
and then the electric tailgate will open or close.
When the electric tailgate is operated, the warning
buzzer operates as follows:

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ACC00015AB

When you are opening the electric tailgate, the


warning buzzer will sound four times to open it
fully.
When you are closing the electric tailgate, the
warning buzzer will sound three times to close it
fully.

BODY

42A-24

DOOR AND TAILGATE


If the electric tailgate switch is operated If the electric tailgate switch is operated when
when the tailgate is being opened
the tailgate is being closed automatically, the
automatically, the tailgate will be closed. tailgate will be opened.

Electric tailgate
position

Open

Keyless operation key


(electric tailgate switch)

Fully closed or partially open

Fully open

ON
OFF
ON

Half latch switch

OFF
ON

Full latch switch

OFF
ON

Door-ajar switch

OFF
ON

Neutral switch

OFF
ON

Warning buzzer

OFF

Hazard warning lamps

ON
OFF
ON

Electro-magnetic clutch

OFF
OPEN

Tailgate motor assembly

OFF

CLOSE
Disengaged side
Latch motor

OFF
Engaged side
AC402929AI

When the electric tailgate switch of the keyless operation key is pushed once while the electric tailgate is
being closed or opened, the warning buzzer will
sound once, and then the electric tailgate will operate
in the opposite direction.

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BODY

42A-25

DOOR AND TAILGATE

Opening and closing of electric tailgate using electric tailgate switch


Electric tailgate
position

Fully closed

Doorajar

Open

Fully open

Open

Doorajar

Fully closed

ON

Electric tailgate
switch

OFF

Half latch switch

ON
OFF
ON

Full latch switch


Door-ajar switch

OFF
ON
OFF
ON

Neutral switch
Warning buzzer

OFF
ON

OFF
Hazard warning ON
lamps
OFF
Electro-magnetic ON
clutch
OFF
OPEN
Tailgate motor
assembly

OFF
CLOSE

Disengaged side
Latch motor

OFF

Engaged side
ACC00016AB

When the electric tailgate switch is pressed and held,


the warning buzzer will sound, and then the electric
tailgate will open or close. When the electric tailgate
is operated, the warning buzzer operates as follows:

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When you are opening the electric tailgate, the


warning buzzer will sound four times to open it
fully.
When you are closing the electric tailgate, the
warning buzzer will sound three times to close it
fully.

BODY

42A-26

DOOR AND TAILGATE

Electric tailgate position

Tailgate lock release handle

If the electric tailgate switch is operated If the electric tailgate switch is operated when
when the tailgate is being opened
the tailgate is being closed automatically, the
automatically, the tailgate will be closed. tailgate will be opened.

Open

Fully closed or partially open

Fully open

ON
OFF
ON

Half latch switch

OFF
ON

Full latch switch

OFF
ON

Door-ajar switch

OFF
ON

Neutral switch

OFF
ON

Warning buzzer

OFF
ON

Hazard warning lamps

OFF
Electro-magnetic clutch

ON
OFF
OPEN

Tailgate motor assembly

OFF

CLOSE
Disengaged side
Latch motor

OFF
Engaged side
AC402929AN

When the electric tailgate switch is pushed once


while the electric tailgate is being closed or opened,
the warning buzzer will sound once, and then the tailgate will operate in the opposite direction.

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BODY

42A-27

DOOR AND TAILGATE

Opening the electric tailgate fully by using its tailgate lock release handle
Fully closed

Electric tailgate position

Tailgate lock release handle


Half latch switch

Doorajar

Open

Fully open

ON
OFF
ON
OFF

Full latch switch


Door-ajar switch
Neutral switch
Warning buzzer *

Hazard warning lamps *

ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF

Electro-magnetic clutch

ON
OFF
Open

Tailgate motor assembly

OFF
Close

Latch motor

Disengaged
side
OFF
Engaged
side

If the tailgate lock release handle is pushed once, the


warning buzzer will sound four times, the hazard
warning lamps will flash twice, and then the tailgate
will open.

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ACC00020AB

NOTE: .
*1: The warning buzzer sounds only when the tailgate lock release handle is operated with all the
doors unlocked.
*2: The hazard warning lamps flash only when the
tailgate lock release handle is operated with all
the doors locked.

BODY

42A-28

DOOR AND TAILGATE

Electric tailgate position

Tailgate lock release handle

If the electric tailgate switch is operated If the electric tailgate switch is operated when
when the tailgate is being opened
the tailgate is being closed automatically, the
automatically, the tailgate will be closed. tailgate will be opened.

Open

Fully closed or partially open

Fully open

ON
OFF
ON

Half latch switch

OFF
ON

Full latch switch

OFF
ON

Door-ajar switch

OFF
ON

Neutral switch

OFF
ON

Warning buzzer

OFF
ON

Hazard warning lamps

OFF
Electro-magnetic clutch

ON
OFF
OPEN

Tailgate motor assembly

OFF

CLOSE
Disengaged side
Latch motor

OFF
Engaged side
AC402929AN

If the tailgate lock release handle is pushed once


while the tailgate is being opened fully, the warning
buzzer will sound once, and then the tailgate will
close.

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BODY

42A-29

DOOR AND TAILGATE

Closing the electric tailgate fully by using its close switch


Fully open

Electric tailgate position

Electric tailgate close switch


Half latch switch

Open

Doorajar

Fully closed

ON
OFF
ON
OFF

Full latch switch


Door-ajar switch
Neutral switch
Warning buzzer

Hazard warning lamps

ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF

Electro-magnetic clutch

ON
OFF
Open

Tailgate motor assembly

OFF
Close

Latch motor

Disengaged
side
OFF
Engaged
side

If the electric tailgate close switch is pushed once,


the warning buzzer will sound three times, and then
the tailgate will close.

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ACC00017AB

BODY

42A-30

DOOR AND TAILGATE

Electric tailgate position

Electric tailgate close switch

If the electric tailgate switch is operated If the electric tailgate switch is operated when
when the tailgate is being opened
the tailgate is being closed automatically, the
automatically, the tailgate will be closed. tailgate will be opened.

Open

Fully closed or partially open

Fully open

ON
OFF
ON

Half latch switch

OFF
ON

Full latch switch

OFF
ON

Door-ajar switch

OFF
ON

Neutral switch

OFF
ON

Warning buzzer

OFF
ON

Hazard warning lamps

OFF
Electro-magnetic clutch

ON
OFF
OPEN

Tailgate motor assembly

OFF

CLOSE
Disengaged side
Latch motor

OFF
Engaged side
AC402929AJ

If the electric tailgate close switch is pushed once


while the tailgate is being closed fully, the warning
buzzer will sound once, and then the tailgate will
open.

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BODY
DOOR AND TAILGATE

42A-31

SAFETY MECHANISM
If the tailgate bumps against something If something is jammed when the tailgate is
when it is being opened automatically, being closed automatically, it will be opened.
it will be closed.
Fully closed or
Electric tailgate position
Open
Fully open
partially open

When a jam is detected

ON
OFF
ON

Half latch switch

OFF
ON

Full latch switch

OFF
ON

Door-ajar switch

OFF
ON

Neutral switch

OFF
ON

Warning buzzer

OFF
Hazard warning lamps

ON
OFF

Electro-magnetic clutch

ON
OFF
Open

Tailgate motor assembly

OFF
Close

Disengaged side
Latch motor

OFF
Engaged side
AC402929AK

If a person or luggage is caught while the electric tailgate is being closed automatically, or your finger is
caught at one of the tailgate sensors located at both
sides of electric tailgate, the warning buzzer will
sound once and then the tailgate will operate to the
opposite direction.
NOTE: When the safety mechanism is activated consecutively for twice, the operation is changed to the
manual operation. If the operation is changed to the
manual operation, fully opening or closing the electric tailgate once enables the automatic operation.

MECHANISM PREVENTING ELECTRIC


TAILGATE FROM LOWERING
If the electric tailgate is opened automatically to the
full position and then the electric tailgate control unit
detects that the tailgate is being lowered due to additional equipment on the tailgate or other reasons, the
warning buzzer will sound to warn the driver and
then the system will close the tailgate automatically.

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NOTE: The mechanism, which prevents electric tailgate from lowering, may also operate if the tailgate
gas spring is too deteriorated to support the tailgate.

A MECHANISM PREVENTING A SUDDEN


OPENING AND CLOSING
If a poor system voltage occurs while the electric tailgate is being opened or closed automatically, the
system will inhibit the automatic operation. This may
cause the electric tailgate to stop or move intermittently. With this feature, the mechanism will prevent
the electric tailgate from closing or opening suddenly.

BODY

42A-32

DOOR AND TAILGATE

EASY CLOSER SYSTEM

Electric tailgate
position

If the electric tailgate is closed to its ajar position, the


system will close the tailgate automatically to its full
position. This ensures safety by closing the tailgate
fully, and improves comfort by eliminating unpleasant
noise during slamming.
NOTE: The easy closer system can operate even if
the slide door power switch is OFF.

DoorOpen ajar
Fully closed

ON
Half latch switch
OFF

DATA LIST REFERENCE TABLE


Using M.U.T.-III, the input data sent from the sensors
and switches can be read. For service data items,
refer to Workshop Manual.

ON

Full latch switch


OFF
ON
Door-ajar switch
OFF
ON
Neutral switch
OFF
Disengaged
side
Latch motor
OFF
Engaged
side

AC402931AB

WEATHERSTRIP
M2420020000513

A
A
A
A

B
B

B
B
ACB04501

Section A A

Section B B

Door opening
weatherstrip
ACB05720

Door opening
weatherstrip

ACB05719
ACB06034 AB

The double weather strips have been installed along


the perimeter of the door window to improve the
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sound-proof and water-proof performances.

BODY

42A-33

WINDOW GLASS

WINDOW GLASS
M2420015001640

VISIBLE RAY TRANSMISSIVITY RATE


FOR WINDOW GLASS

1
6

3
4

ACB05026 AB

Number Name

Type

Thickness
(mm)

Colour

Visible ray
transmissivity
rate (%)

Windshield

Laminated glass

4.76

Green

79

Front door window glass Tempered glass

4.0

Green

80

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BODY

42A-34

SUNROOF

Number Name

Type

Thickness
(mm)

Colour

Visible ray
transmissivity
rate (%)

Tempered glass

3.1

Green

82

Dark grey (privacy


glass)

25

Green

82

Dark grey (privacy


glass)

25

Green

82

Dark grey (privacy


glass)

25

Dark grey

20

Rear door window glass

Quarter window glass

Tailgate window glass

Sunroof lid glass

3.5

NOTE: The visible ray transmissivity rate (%) is a reference value.


The laminated glass has been adopted for the wind The privacy glasses for the rear door window
shield, and the tempered glass has been adopted for
glass, quarter window glass, and tailgate window
other windows. The window glass has the following
glass have been adopted <Optional>.
features.

SUNROOF
M2420016000877

Drain pipe

Sunroof lid glass

Drain pipe

Sunshade

Sunroof motor assembly


(integrated into sunroof-ECU)

Drain pipe

ACB05472AB

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BODY

42A-35

SUNROOF

Close/down switch

Tilt-up switch
AC505240

Sunroof switch

AC505239

Open switch
AC506511AB

The electric sliding glass sunroof with tilt-up mechanism has been adopted as an option. This sunroof
has the following characteristics:
A lightweight sunroofs has been adopted.
The sunroof tilts up for approximately 30 mm to
improve ventilation performance.
The integrated switch allows for all slide opening/closing, tilt up/down, and stop operations. All
operations are available at one touch.
If external force is applied during slide closing or
tilt down operations that obstructs operations, the
sunroof lid glass will move in the reverse direction.

During the safety mechanism activation, when


the sunroof close switch is operated, the sunroof
lid glass stops. By continuing the close switch
operation, the sunroof lid glass can be forcibly
closed without activating the safety mechanism
even when the obstacle is detected to be
pinched.

SUNROOF MOTOR ASSEMBLY


Sunroof motor
Sunroof ECU

DESCRIPTION OF CONSTRUCTION AND


OPERATION
SAFETY MECHANISM
If any obstacle such as a hand or a head is
detected to be pinched during a sunroof lid glass
closing operation, the sunroof lid glass is opened
by approximately 200 mm or more.
During the sunroof lid glass closing operation, by
continuing the sunroof close switch operation, the
sunroof can be forcibly closed without activating
the safety mechanism even when the obstacle is
detected to be pinched.

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Drive gear
ACB05550AB

The sunroof motor assembly, which consists of the


motor main body, drive gear, and sunroof ECU, is
installed in front of the housing.

BODY

42A-36

SUNROOF

SUNROOF-ECU
ETACS-ECU

6
7
Ignition
switch

Driver
circuit

3
Tilt-up switch
Open switch
Close/Tilt-down
switch

Motor

Sunroof-ECU

Sensor

10

Sunroof switch

EEPROM

1
2
1 2 3 4 5
6 7 8 9 10

The sunroof-ECU incorporates a microcomputer and


controls motor operations with the sunroof switch
signals, depending on various conditions.

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Sunroof motor assembly


ZC604430
AC609032
ZC604430
AC700720AB

BODY
LOOSE PANELS

42A-37

LOOSE PANELS
M2420000200418

Front end side panel


Front bumper reinforcement A

Front bumper reinforcement B

ACC00273AB

The front end side panel under the engine compartment absorbs impact energy during frontal collision
more effectively than the predecessor. In addition, an
impact-absorbing bumper minimises the risk of injury
to pedestrians, in particular to legs and head.

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BODY

42A-38

CUSTOMISATION FUNCTION

CUSTOMISATION FUNCTION
M2420002500891

By operating the M.U.T.-III ETACS system, the following functions can be customised. The programmed information is held even when the battery
is disconnected.
Adjustment
Adjustment item
Adjusting content
item (M.U.T.-III
(M.U.T.-III display)
display)
Hazard answer
back

Lock:1, Unlock:2

LOCK: Flashes once, UNLOCK: Flashes


twice (initial condition)

Lock:1, Unlock:0

LOCK: Flashes once, UNLOCK: No flash

Lock:0, Unlock:2

LOCK: No flash, UNLOCK: Flash twice

Lock:2, Unlock:1

LOCK: Flash twice, UNLOCK: Flash once

Lock:2, Unlock:0

LOCK: Flash twice, UNLOCK: No flash

Lock:0, Unlock:1

LOCK: No flash, UNLOCK: Flash once

Lock:0, Unlock:0

No function

Auto fold mirror Electric folding door


mirror automatic
unfolding function
<vehicles with
electric retractable
remote controlled
door mirrors>

Not Auto

No synchronised operation

Open Vehicle SPD

Vehicle speed-dependent operation

Open/Close by IG

Ignition switch linked operation

OPN/CLS Keyless

Keyless entry linked operation (initial


condition)

Auto door
unlock

Disable

Without function <M/T, A/T, CVT> (initial


condition)

Always (P pos)

With function: Operates when the shift


lever or the selector lever is moved to the
P position. <A/T, CVT>

Always(Lock pos)

With function: Operates when the ignition


switch is moved to the LOCK (OFF)
position. <M/T, A/T, CVT>

Door unlock
mode

Deadlock
Button
Operation

Adjustment of the
number of keyless
hazard warning
lamp answer back
flashes

Adjusting content

Adjustment of the
auto door unlock
function

Adjustment of
All Doors Unlock
power door locks
with selective
unlocking <Vehicles Dr Door Unlock
without dead lock
system>

Without function: The first operation of


keyless entry system or unlock operation
by KOS unlocks all doors (initial condition).

Adjustment of the
Twice
dead lock system
setting procedure
<vehicles with dead Once
lock system>

Operate the lock switch of the keyless


entry system or KOS twice.(initial
condition)

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With function: The first operation of


keyless entry system or unlock operation
by KOS unlocks the driver's door only, and
the second unlock operation within 2
seconds after that unlocks all doors.

Operate the lock switch of the keyless


entry system or KOS once.

BODY
CUSTOMISATION FUNCTION

Adjustment
item (M.U.T.-III
display)

Adjustment item

Timer lock timer Timer lock period


adjustment

Multi mode

Adjusting content
(M.U.T.-III display)

Adjusting content

30 sec.

30 seconds (initial condition)

60 sec.

60 seconds

120 sec.

120 seconds

180 sec.

180 seconds

Multi-mode keyless Disable


entry function
D/M: O&C
customisation
<Vehicles with
electric retractable
remote controlled
door mirrors>

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42A-39

No function
Door mirror fold/unfold operation only
(initial condition)

NOTES

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42B-1

GROUP 42B

KEYLESS
OPERATION
SYSTEM (KOS)
CONTENTS
GENERAL INFORMATION . . . . . . . .
SYSTEM OPERATION. . . . . . . . . . . .

42B-2
42B-8

DOOR ENTRY FUNCTION. . . . . . . . . . . . .

42B-8

KEYLESS ENTRY FUNCTION . . . . . . . . . .

42B-14

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OSS (ONE-TOUCH START SYSTEM) . . . .

42B-18

WARNINGS/ALARMS <Standard meter> . .

42B-23

WARNINGS/ALARMS
<High contrast meter> . . . . . . . . . . . . . . . . .

42B-27

CUSTOMISATION FUNCTION. . . . . . 42B-31

KEYLESS OPERATION SYSTEM (KOS)

42B-2

GENERAL INFORMATION

GENERAL INFORMATION
M2421000100630

The keyless operation system (KOS) enables the


driver to lock or unlock all the doors (including the
tailgate) by just operating the lock/unlock switch on
the front door outside handles or operating the tailgate lock release handle (tailgate open switch, tailgate lock switch), without taking the keyless
operation key out from his/her pocket or bag when
he/she is carrying a keyless operation key which has
been registered in the vehicle's KOS-ECU (Door
entry function). The KOS also allows the driver to
start the engine without using the conventional
mechanical key (engine start function). Moreover, the
KOS incorporates the keyless entry function with
which, like the conventional keyless entry system, a
driver can perform the remote operation (opening/closing of all the doors and the tailgate) by using
the lock/unlock switch of the keyless operation key
and the immobilizer function that prohibits the starting of engine by using an unauthorised key. The
KOS has the following features:
Each vehicle is provided with two keyless operation keys, and up to four keyless operation keys
can be registered in the vehicle's KOS-ECU.
The keyless operation key also incorporates an
indicator lamp that enables the driver to check if
the signal is transmitted correctly or if the battery
in the key is discharged (Refer to P.42B-14).

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The keyless operation key incorporates an emergency key to lock/unlock the front doors in case
the battery in the keyless operation key is discharged or the keyless operation system is not
working normally.
NOTE: If the immobilizer related system failure
occurs, the engine may not start.
The driver can customise KOS; enabling/disabling all the system functions, enabling the door
locking/unlocking function only, or enabling the
engine starting function only (Refer to P.42B-31).
Engine start function: The system has been
changed to the engine start system that supports
OSS (one-touch start system).
NOTE: OSS (one-touch start system): System that
has the electrically actuated steering lock, and
that allows the engine to be started and the vehicle power to be switched via the operation of
engine switch.
Engine starting method when keyless operation
key battery is discharged: A change has been
made to the control that does not use the emergency key and performs the control with the discharged keyless operation key inserted in the key
slot.

KEYLESS OPERATION SYSTEM (KOS)

42B-3

GENERAL INFORMATION

CONSTRUCTION DIAGRAM

Engine switch

ACB05528

Combination meter
Brake pedal
(Stop lamp switch)

KOS-ECU
OSS-ECU

Lock/Unlock switch
(Passenger's side)

Key slot
Engine-ECU

Exterior transmitter
antenna assembly
(Passenger's side)

Interior transmitter
antenna assembly
(Rear)

Tailgate lock
release handle

ETACS-ECU

Electric
steering lock

Lock/Unlock switch
(Driver's side)

Exterior transmitter
antenna assembly
(Tailgate)

Exterior transmitter
antenna assembly
(Driver's side)

Interior transmitter
antenna assembly
(Front)
Selector lever assembly
(P range detection switch)

ACB05578

Outer buzzer

Lock/Unlock switch (Driver's side)

Lock switch
Lock/Unlock switch

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Tailgate
lock release handle

ACB05671

ACC00329AB

KEYLESS OPERATION SYSTEM (KOS)

42B-4

GENERAL INFORMATION

Combination meter
<Standard meter>
Keyless operation
Immobilizer/electric
steering lock warning lamp system indicator

<High contrast meter>

Multi information display

KEYLESS OPERATION
SYSTEM SERVICE
REQUIRED

ACB05440

Keyless operation key

ACB05441
ACC00331 AB

Indicator lamp
Lock switch
Unlock switch

Emergency key
Electric tailgate switch
<Vehicles with electric tailgate>
AC703227
ACB05931AB

Main components and functions


Parts name

Functional description

KOS-ECU

Controls KOS by using the following inputs/outputs and


communications.
Input of front door lock/unlock switch, input of tailgate lock
release handle, and input of tailgate lock switch
Communications with ETACS-ECU, OSS-ECU and
combination meter via CAN
Wireless communication of keyless operation key via the
interior and exterior transmitter antennas as well as via the key
slot integrated antenna
Output to the outer buzzer
Output of actuator driving permission signal to electric steering
lock

Electric steering lock (incorporates


electric steering lock unit)

The steering lock mechanism incorporates a mechanism that can


electrically unlock the lock. When the lock is unlocked electrically,
the steering lock is unlocked approximately for 30 seconds by the
certification communication with OSS-ECU via LIN
communication, the power supply permission signal obtained via
wire communication, and the actuator driving permission signal
received via wire communication from KOS-ECU.

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KEYLESS OPERATION SYSTEM (KOS)


GENERAL INFORMATION

42B-5

Parts name

Functional description

Keyless operation key (incorporates


emergency key)

The keyless operation key receives signals sent from each


interior/exterior transmitter antenna, certifies the key ID code,
calculates the encrypted code, and sends the reply data signal
to KOS-ECU. If the integrated battery is discharged, the keyless
operation key receives signals sent from the key slot when it is
inserted in the key slot. Then, it certifies the key ID code,
calculates the encrypted code, and sends the reply data signal
to KOS-ECU via the key slot. Also, when the lock/unlock switch
on the keyless operation key is pressed, the corresponding
signal is sent to KOS-ECU.
If two or more keyless operation keys registered in KOS-ECU
respond at the same time, their signals would interfere. To avoid
this interference, each signal from KOS-ECU is given the
priority* data, and the keyless operation keys respond in
accordance with this priority.

Lock/Unlock switch

Locks/unlocks all the doors and tailgate when the driver carrying
the keyless operation key presses the lock/unlock switch on the
front door outside handle.

Drivers side
Passengers
side

Tailgate lock release handle

Unlocks all the doors and the tailgate when a driver carrying the
keyless operation key presses the tailgate lock release handle.

Tailgate lock switch

Locks all the doors and tailgate when the driver carrying the
keyless operation key presses the lock switch on the tailgate lock
release handle.

Exterior transmitter
antenna assembly

Drivers side
Passengers
side
Tailgate

Interior transmitter
antenna assembly

Front
Rear

Converts the data output from KOS-ECU via wire into a signal, and
sends it to the keyless operation key (For more information on the
transmission/reception area, refer to the door entry function valid
area P.42B-8).
Converts the data output from KOS-ECU via wire into a signal, and
sends it to the keyless operation key (For more information on the
transmission/reception area, refer to the one-touch start system
valid area P.42B-18).

Outer buzzer

The outer buzzer sounds when:


The doors are locked or unlocked by the door entry function.
The keyless operation key is carried out of the vehicle when the
power supply mode is other than OFF, and the door is closed.
The lock/unlock switch on the front door outside handle is
pressed when the power supply mode is other than OFF.
The lock/unlock switch on the front door outside handle is
pressed when the keyless operation key is still located inside
the car.
The lock/unlock switch on the front door outside handle is
pressed when the door is ajar.
With the driver's door kept open, the keyless operation key is
not removed from the key slot located in the glove box.

Key slot

Converts the data output from KOS-ECU via wire into a signal,
sends it to the keyless operation key, and then sends the reply
data signal from keyless operation key to KOS-ECU.

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42B-6

KEYLESS OPERATION SYSTEM (KOS)


GENERAL INFORMATION

Parts name

Functional description

OSS-ECU

Controls OSS by using the following inputs/outputs and


communications.
Input from the engine switch
Input from stop lamp switch
Input from P range detection switch
Input of monitoring signal for actuator driving permission of
electric steering lock via wire communication with KOS-ECU
Output of KOS back-up power supply via wire communication
with KOS-ECU
Power supply output to electric steering lock unit
CAN communication with KOS-ECU, ETACS-ECU, engine
ECU, and combination meter
LIN communication with electric steering lock

Engine switch

Output of engine switch ON/OFF signal to OSS-ECU


Input of LED signal from OSS-ECU

Combination meter (keyless operation


alarm display)

Communicates with KOS-ECU and OSS-ECU via CAN. Receives


the warning request or warning information from KOS-ECU and
OSS-ECU, and displays the warning.

ETACS-ECU

Communicates with KOS-ECU via CAN. By the door


lock/unlock request or tailgate lock/unlock request from
KOS-ECU, ETACS-ECU outputs the lock/unlock signal. When
the door lock/unlock signal is output, the ETACS-ECU flashes
or illuminates the turn-signal lamps and the room lamp to notify
the driver that the doors are locked/unlocked. Furthermore, by
the multi-mode function of keyless entry, the folding/unfolding of
door mirrors is performed depending on the pattern of door
lock/unlock request from KOS-ECU.
Communicates with OSS-ECU via CAN, and outputs the door
switch ON/OFF signal.
Receives the ACC output signal or IG1 output signal sent from
OSS-ECU via wire communication, and drives the ACC relay or
supplies electrical current to the IG1 relay to drive the IG1 relay.
Using the welcome light function, the headlamps and tail lamps
are illuminated by the door unlock request from KOS-ECU.

Engine-ECU

Communicates with OSS-ECU through ETACS-ECU via CAN.


Permits/inhibits the engine starting and controls the engine
operation.

NOTE: *: When registering the keyless operation


keys, KOS-ECU numbers each key (1 to 4) in the
order they are registered (initial priority). This priority
is renewed each time the doors are locked/unlocked
and the engine switch is pressed. For example, when
only keys 1 and 3 have responded to the signal sent
from KOS-ECU, the new priority of the keys would be
1-3-2-4. When keys 3 and 4 have responded, then
the priority of the keys becomes 3-4-1-2.

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KEYLESS OPERATION SYSTEM (KOS)


GENERAL INFORMATION

42B-7

System configuration
Keyless operation key
(Lock/Unlock/Electric
tailgate <Vehicles with
electric tailgate>)

Frequency
signal

Frequency
signal

Interior transmitter
antenna assembly
(Front/Rear)

Frequency
signal

Exterior transmitter
antenna
(Driver's side/
Passenger's side/
Tailgate)

Outer buzzer

Door lock actuator


Tailgate lock actuator
Door mirrors
Room lamp
Turn-signal lamp
Tail lamp
Position lamp
Headlamp

Receiver
antenna
Key slot
KOS-ECU
CAN-C-Mid
communication

Lock/Unlock switch
(Driver's side/
Passenger's side)
Tailgate lock switch
Tailgate lock release
handle

ETACS-ECU

Each door switch

Electric steering lock


CPU
LIN communication
(Local)

CAN-C
communication

Engine-ECU

Engine switch
(ON signal)

Engine switch
(LED indicator)
OSS-ECU
Selector lever assembly
(P range detection switch)
Brake pedal
(Stop lamp switch)

Combination meter

ACB05960 AB

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KEYLESS OPERATION SYSTEM (KOS)

42B-8

SYSTEM OPERATION

SYSTEM OPERATION
DOOR ENTRY FUNCTION
M2421009100411

DESCRIPTION OF CONSTRUCTION AND OPERATION


<Vehicles outside area>
Front door outside handle (passenger's side)

Tailgate lock release handle

Front door outside handle (driver's side)


ACB05583

Keyless operation key


AC608093
ACB05951 AB

Front door outside handle (driver's side, passenger's side)

A
Lock/unlock switch

Tailgate lock
release handle

AC505249

AC506192
ACB04499

View A

Tailgate lock release handle

Lock switch
Licence plate lamp
AC505247
AC904907
ACB05952 AB

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KEYLESS OPERATION SYSTEM (KOS)


SYSTEM OPERATION

When a driver carrying a keyless operation key


presses the lock/unlock switch on the front door out
side handle (driver's side, front passenger's side) or
the lock switch of tailgate lock release handle, the
KOS-ECU communicates with the keyless operation
key to authorise* the keyless operation key. When
the KOS-ECU senses the registered keyless operation key within 70 cm in radius from the periphery of
the vehicle, it requests the ETACS-ECU to
lock/unlock the doors (If the keyless operation key is
too high/low or too close to the vehicle, the door
entry function may not function).
NOTE: *: In the communication for certification of the
keyless operation key, KOS-ECU judges if the keyless operation key ID (specified to keyless operation
key) contained in the response data from the keyless
operation key coincides with the ID that has been
stored in ECU by registration operation. The keyless
operation key sends the response to KOS-ECU only
when the KOS ID (specific to KOS-ECU) contained
in the received data coincided with the stored ID. In
the beginning of the communication for certification,
KOS-ECU creates an encrypted code calculation
factor in random number, and sends it to the keyless
operation key together with the transmit data. The
keyless operation key calculates the code by using

Downloaded from www.Manualslib.com manuals search engine

42B-9

the received factor, and sends the result to


KOS-ECU together with the response data.
KOS-ECU determines that the communication is
established only when the code calculation results of
both parties coincided.

LOCKING OPERATION OF DOOR ENTRY


FUNCTION
The keyless operation key certification communication is performed when the lock/unlock switch of front
door outside handle (driver's side, front passenger's
side) or the lock switch of tailgate lock release handle is turned ON. When KOS-ECU can certify the
registered keyless operation key outside the vehicle
only, it requests ETACS-ECU to lock all the doors
(including tailgate).
NOTE: .
When a keyless operation key is located inside
the vehicle, KOS-ECU does not output a request
for locking all the doors.
When a keyless operation key with discharged
battery is inserted in the keyless operation key
slot, the keyless operation key is not certified to
be located inside the vehicle.

KEYLESS OPERATION SYSTEM (KOS)

42B-10

SYSTEM OPERATION

CONTROL OF LOCKING OPERATION


Lock/unlock switch of
Jamming is not transmitted at
door outside handle (driver's
the time of tailgate operation.
side, passenger's side) or
ON
lock switch of tailgate lock
release handle
OFF
Outside transmission Transmission
antenna assembly
(operation side) No transmission
Outside transmission Transmission
antenna assembly
(opposite side)
No transmission

If there is no keyless operation key response,


retry that keyless operation key locates outside.

Inside transmission Transmission


antenna assembly No transmission
Keyless operation key Response
1 to 4 response
No response

d
e
f
g

g
h
j
k
l
m
n

CAN

Communication
No communication

a: Exterior data transmitting start: 0.03 to 0.04 sec


b: Interior data transmitting start: 0.03 to 0.05 sec
c: Keyless operation key 1 response onset time: 0.035 to 0.06 sec
d: Keyless operation key 2 response onset time: 0.08 to 0.115 sec
e: Keyless operation key 3 response onset time: 0.135 to 0.18 sec
f: Keyless operation key 4 response onset time: 0.2 to 0.26 sec
g: Reception-waiting time: It is variable by the registration number
(4 registration: 0.3 sec)
h: CAN communication onset time: It is variable by the registration
key number (4-key registration: 0.68 to 0.73 sec)*
i: Retry transference time (retry completed): 0.01 sec
Function completed time (retry failed): 0.02 to 0.03 sec

1. KOS-ECU detects the lock/unlock switch ON


signal of door outside handle (driver's side, front
passenger's side) or the lock switch ON signal of
tailgate lock release handle.
NOTE: When KOS-ECU detects the lock/unlock
switch ON signal of door outside handle (driver's
side, front passenger's side) or the lock switch ON
signal of tailgate lock release handle, KOS-ECU
judges the lock prohibition condition. When the
lock prohibition condition is met, the locking operation is terminated.
2. KOS-ECU transmits the exterior data from the
exterior transmitter antenna assembly on the
operation side.

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j: CAN communication onset time: keyless operation key 1


priority order response time (4-key registration: 0.76 to 0.87 sec)*
k: CAN communication onset time: keyless operation key 2
priority order response time (4-key registration: 0.81 to 0.92 sec)*
l: CAN communication onset time: keyless operation key 3
priority order response time (4-key registration: 0.86 to 0.99 sec)*
m: CAN communication onset time: keyless operation key 4
priority order response time (4-key registration: 0.93 to 1.07 sec)*
n: Operation completed time: keyless operation key 4
priority order response time (4-key registration: 0.69 to 1.09 sec)*
Note:*: Including CAN communication onset time: to 0.03 sec
AC904852AB

3. After the exterior data are transmitted from the


exterior transmitter antenna assembly, the interior
data are transmitted from the interior transmitter
antenna assembly (front, rear).
4. After the specified time (varies with the number of
keyless operation keys registered in KOS-ECU)
has elapsed, a confirmation is made that there is
no keyless operation key located inside the
vehicle.
When KOS-ECU receives the response from the
keyless operation key that received the interior
data, KOS-ECU terminates the process without
performing the locking operation.
5. KOS-ECU transmits the interior data from the
interior transmitter antenna assembly (front, rear).

KEYLESS OPERATION SYSTEM (KOS)


SYSTEM OPERATION

6. After the specified time (varies with the number of


keyless operation keys registered in KOS-ECU)
has elapsed, a confirmation is made if the lock
conditions are met.
When KOS-ECU receives the response from the
keyless operation key that received the interior
data, KOS-ECU terminates the process without
performing the locking operation.
When all the responses from the registered keyless operation key are the exterior data only,
KOS-ECU transmits the lock request to
ETACS-ECU. Also, KOS-ECU transmits the keyless operation key number to ETACS-ECU.
NOTE: When multiple keyless operation keys
responded, KOS-ECU transmits ETACS-ECU the
key number of keyless operation key that
responded first. As for the transmission sequence
to ETACS-ECU, the keyless operation key
number is transmitted first, and then the lock
request is output.
If there is no response from the keyless operation
key, Step 6 is performed once.
7. KOS-ECU transmits the exterior data from the
exterior transmitter antenna assembly on the
operation side.
8. If the specified time (varies with the number of
keyless operation keys registered in KOS-ECU)
has not elapsed, a confirmation is made if the lock
conditions are met.
After retry, when the responses from the registered keyless operation key are the exterior data
only, KOS-ECU transmits the lock request
(request to lock the applicable position) to
ETACS-ECU. Also, KOS-ECU transmits the keyless operation key number to ETACS-ECU.
NOTE: When multiple keyless operation keys
responded, KOS-ECU transmits ETACS-ECU the
key number of keyless operation key that
responded first. As for the transmission sequence
to ETACS-ECU, the keyless operation key
number is transmitted first, and then the lock
request is output.
When the locking operation is performed on the
driver's side, the priority order of keyless operation key is updated.

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42B-11

LOCKING OPERATION INHIBITION


CONDITIONS
In the following cases, the door locking operation is
inhibited.
Any door or the tailgate is open (door switch is
ON). (including door ajar)
Either of the exterior/interior transmitter antenna
assembly is being detected to be open, or it is
actually open.
The wiring of exterior/interior transmitter antenna
assembly is contacting against the power supply
line.
The engine switch is other than OFF.
The lock and unlock signals are input at the same
time. (When the tailgate is operated)
The door entry function is prohibited by the customisation function.

UNLOCKING OPERATION OF DOOR


ENTRY FUNCTION
The keyless operation key and KOS-ECU communicate to certify the keyless operation key when the
lock/unlock switch of front door outside handle
(drivers side, front passenger's side) or the tailgate
lock release handle (open switch) is turned ON.
When KOS-ECU can certify the registered keyless
operation key outside the vehicle, it requests
ETACS-ECU to unlock all the doors (when a registered keyless operation key is certified outside the
vehicle, KOS-ECU requests ETACS-ECU to unlock
even when other registered keyless operation keys
are located inside the vehicle).
NOTE: When the driver's door limited unlocking
function is set to active using the customisation function, the operation can be performed using the
lock/unlock switch of front door outside handle
(driver's side). Within 2 seconds after the driver's
door is unlocked by pressing the lock/unlock switch
of front door outside handle (driver's side) once,
pressing the lock/unlock switch of front door outside
handle (driver's side) unlocks all the doors (including
tailgate).

KEYLESS OPERATION SYSTEM (KOS)

42B-12

SYSTEM OPERATION

CONTROL OF UNLOCKING OPERATION


Lock/unlock switch of
Jamming is not transmitted at
door outside handle (driver's
the time of tailgate operation.
side, passenger's side) or
ON
open switch of tailgate
lock release handle
OFF
Outside transmission
Transmission
antenna assembly
No transmission
operation side

If there is no keyless operation key


response, retry is performed once.

Outside transmission
Transmission
antenna assembly
No transmission
opposite side
Inside transmission
antenna assembly

Transmission

No transmission
Response
Keyless operation key
1 to 4 response
No response

c
a

e
f
g
i
j
k
l
m
n
o
p
q
CAN

Communication
No communication

a: Exterior data transmitting start: 0.015 to 0.04 sec


b: Interior data transmitting start: 0.03 to 0.05 sec
c: Keyless operation key 1 response onset time: 0.035 to 0.06 sec
d: Keyless operation key 2 response onset time: 0.08 to 0.115 sec
e: Keyless operation key 3 response onset time: 0.135 to 0.18 sec
f: Keyless operation key 4 response onset time: 0.2 to 0.26 sec
g: Reception-waiting time: It is variable by the registration number
(4 registration: 0.3 sec)
h: Retry transference time (retry completed): 0.01 sec
Function completed time (retry failed): 0.02 to 0.03 sec
i: CAN communication onset time: keyless operation key 1
priority order response time (4-key registration: 0.1 to 0.2 sec)*
j: CAN communication onset time: keyless operation key 2
priority order response time (4-key registration: 0.14 to 0.25 sec)*
Note:*: Including CAN communication onset time: to 0.03 sec

1. KOS-ECU detects the lock/unlock switch ON


signal of door outside handle (driver's side, front
passenger's side) or the tailgate lock release
handle (open switch) ON signal.
NOTE: When KOS-ECU detects the lock/unlock
switch ON signal of door outside handle (driver's
side, front passenger's side) or the tailgate lock
release handle (open switch) ON signal,
KOS-ECU judges the unlock prohibition condition.
When the unlock prohibition condition is met, the
unlocking operation is terminated.
4. For the specified time (varies with the number of
keyless operation keys registered in KOS-ECU),
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k: CAN communication onset time: keyless operation key 3


priority order response time (4-key registration: 0.2 to 0.32 sec)*
l: CAN communication onset time: keyless operation key 4
priority order response time (4-key registration: 0.26 to 0.4 sec)*
m: CAN communication onset time: keyless operation key 1
priority order response time (4-key registration: 0.44 to 0.56 sec)*
n: CAN communication onset time: keyless operation key 2
priority order response time (4-key registration: 0.48 to 0.61 sec)*
o: CAN communication onset time: keyless operation key 3
priority order response time (4-key registration: 0.54 to 0.68 sec)*
p: CAN communication onset time: keyless operation key 4
priority order response time (4-key registration: 0.6 to 0.76 sec)*
q: Operation completed time: keyless operation key 4
priority order response time (4-key registration: 0.28 to 0.78 sec)*
AC904853AB

2. When KOS-ECU detects the lock/unlock switch


ON signal of front door outside handle (driver's
side, front passenger's side) or the tailgate lock
release handle (open switch) ON signal,
KOS-ECU transmits the exterior data from the
exterior transmitter antenna assembly on the
operation side.
3. After the exterior data are transmitted from the
exterior transmitter antenna assembly, the interior
data are transmitted from the interior transmitter
antenna assembly (front, rear).
the response from the keyless operation key
meeting the unlock condition is monitored.

KEYLESS OPERATION SYSTEM (KOS)


SYSTEM OPERATION

When the registered keyless operation key


receives the exterior data only, KOS-ECU transmits the unlock request (request to unlock the
applicable position) to ETACS-ECU.
Even after the specified time has elapsed, if
KOS-ECU receives no response that satisfies the
unlock, it performs a retry once. (When no
response after the retry, KOS-ECU terminates
the unlocking operation.)
When the unlocking operation is performed on
the driver's side, the priority order of keyless
operation key is updated.

UNLOCKING OPERATION INHIBITION


TIME (WHEN THE TAILGATE IS
OPERATED)
Considering that the customer operates the lock
switch of tailgate lock release handle to make sure
the doors are locked, the unlocking operation is prohibited for 3 seconds after the locking operation is
performed by the lock switch of tailgate lock release
handle. Using the customisation function, the unlock
prohibition time can be changed.

UNLOCKING OPERATION INHIBITION


CONDITIONS
In the following cases, the unlocking operation is prohibited.
Any door or the tailgate is open (door switch is
ON). (including door ajar)
Inside lock knob position of driver's side and front
passenger's side is set to Unlock.
The engine switch is other than OFF.
The lock and unlock signals are input at the same
time. (When the tailgate is operated)
The exterior/interior transmitter antenna assembly is being detected to be open, or it is open.
The wiring of exterior/interior transmitter antenna
assembly is contacting against the power supply
line.
During the unlocking operation inhibition time
(When the tailgate is operated)
The door entry function is prohibited by the customisation function.

ANSWERBACK FUNCTIONS
When KOS-ECU sends a signal to ETACS-ECU,
ETACS-ECU outputs the lock/unlock signal and activates the hazard warning lamp to notify the driver the
doors are locked/unlocked.

Lock signal received

Unlock signal received

ETACS-ECU

Lock signal output

Unlock signal output

Hazard warning lamp

Flashes once (initial setting)

Flashes twice (initial setting)

KOS TIMER LOCK FUNCTION


When none of the doors are opened within 30 seconds after the doors are unlocked by KOS,
ETACS-ECU automatically outputs the door lock signal to lock the doors. This function prevents the
doors from being unlocked accidentally.

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42B-13

KEYLESS OPERATION SYSTEM (KOS)

42B-14

SYSTEM OPERATION

KEYLESS ENTRY FUNCTION


M2421000400512

KOS-ECU
(incorporating receiver
and antenna)

ACB05509

Radio frequency signal

ETACS-ECU

Keyless operation key


Lock switch
Electric tailgate switch
<Vehicles with electric tailgate>

Electric signal

Unlock switch
Door lock actuators (lock/unlock)
Tailgate latch assembly
AC608093
Door mirror assembly (unfolding/folding)
Electric tailgate control unit <Vehicles with electric tailgate>
The signal causes the hazard warning lamp to flash once when the doors are locked, or flash twice when unlocked (Initial setting).
The signal causes the room lamp to extinguish when the doors are locked, or come on for 15 seconds when unlocked.
ACC00257 AB

This keyless entry function has the following features:


A two switches keyless operation key with lock
and unlock switches is adopted <Vehicles without
electric tailgate>.
A three switches keyless operation key with lock,
unlock and electric tailgate switches is adopted
<Vehicles with electric tailgate>.
The power door locks with selective unlocking
has been adopted.
The KOS-ECU incorporates a receiver and a
receiving antenna.
Up to 4 security codes can be registered using
M.U.T.-III.
Answerback functions

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NOTE: The answerback function can be enabled/disabled using a customisation function (Refer to
P.42B-31).
Using the lock/unlock switches, all doors (including tailgate) can be locked or unlocked, door mirrors can be retracted or opened <Vehicles with
electric-folding door mirrors>.
NOTE: Using the customisation function, a change
for multi-mode function (door mirrors) can be set.
(Refer to P.42B-31.)
Keyless entry timer lock
NOTE: Timer of the keyless entry timer lock can be
enabled/disabled using a customisation function
(Refer to P.42B-31).

KEYLESS OPERATION SYSTEM (KOS)


SYSTEM OPERATION

DESCRIPTION OF CONSTRUCTION AND


OPERATION
KEYLESS OPERATION KEY
<Keyless operation key>
<Front view>
Lock switch
Unlock switch

Indicator lamp
Electric tailgate switch
<Vehicles with electric tailgate>
AC608093

Emergency key
<Rear view>

Emergency key

Three-diamond mark

AC608094

<Emergency key>

AC610747
ACB05934 AB

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42B-15

The two switches <vehicles without electric tailgate> and three switches <vehicles with electric
tailgate> have been adopted for keyless operation key, and the specific encrypted code is transmitted as radio wave signal.
A shining three-diamond mark on the back of the
keyless operation key gives it a classy look.
Matt-plating is adopted for switches to improve
appearance.
An indicator lamp, which illuminates when signals
are received, is added on the keyless operation
key. This indicator lamp informs you of the signal
transmission status and warns you of flat battery.
The switch operation of the keyless operation key
allows the system to operate as follows:

KEYLESS OPERATION SYSTEM (KOS)

42B-16
Function

SYSTEM OPERATION

Keyless operation key operation

Standard function Press the lock switch once.


(lock/unlock/electri
c tailgate <vehicles
with electric
tailgate>)

System operation
All doors (including the tailgate) are
locked.
NOTE: If the retracting function of the
electric folding mirrors is added using a
customisation function, it can be retracted
in synchronisation with a lock operation.

Press the unlock switch once.

All doors (including the tailgate) are


unlocked.
NOTE: If the opening function of the
electrical folding mirrors is added as an
adjustment function, it can be opened in
synchronisation with an unlock operation.

While the tailgate is unlocked, press the


electric tailgate switch twice within two
seconds.

The electric tailgate is opened or closed.


(Refer to GROUP 42A Electric Tailgate
P.42A-17.)

Multi mode
function <Vehicles
with
electric-folding
door mirrors>

Press the lock switch once to lock all doors The door mirrors are retracted.
(including the tailgate), and within 30
seconds press the lock switch twice
consecutively.

Power door locks


with selective
unlocking

Press the unlock switch once to unlock the


drivers door, and within 2 seconds, press
the unlock switch again to unlock the front
passengers door, rear doors and tailgate.

Press the unlock switch once to unlock all The door mirrors return from the retracted
doors (including the tailgate), and within
position.
30 seconds press the unlock switch twice
consecutively.

POWER DOOR LOCKS WITH SELECTIVE


UNLOCKING
Responding to the adoption of power door locks
with selective unlocking, the anti-theft feature has
been improved.
When the lock/unlock switch of front door
(driver's side) is pressed once, only the driver's
door is unlocked. When the lock/unlock switch of
front door (driver's side) is pressed once again
within 2 seconds after the driver's door is
unlocked, the front passenger's door, rear doors,
and the tailgate are unlocked.
NOTE: When the lock/unlock switch of front door
(driver's side) is pressed once, only the driver's
door is unlocked. When the lock/unlock switch of
front door (driver's side) is pressed once again
more than 2 seconds after the driver's door is
unlocked, the driver's door only is unlocked.

ENCRYPTED CODE

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Power door locks with selective unlocking.


NOTE: Using a customisation function, the
power door locks with selective unlocking
can be enabled or disabled.

When the unlock switch on the keyless operation


key is pressed once, only the driver's door is
unlocked. When the keyless operation key unlock
switch is pressed once again within 2 seconds
after the driver's door is unlocked, the front passenger's door, rear doors, and the tailgate are
unlocked.
NOTE: When the keyless operation key unlock
switch is pressed once, only the driver's door is
unlocked. When the keyless operation key unlock
switch is pressed once again more than 2 seconds after the driver's door is unlocked, the
driver's door only is unlocked.
Using a customisation function, the power door
locks with selective unlocking can be enabled or
disabled (Refer to P.42B-31).

KEYLESS OPERATION SYSTEM (KOS)

42B-17

SYSTEM OPERATION

KEYLESS ENTRY HAZARD LAMP


ANSWERBACK FUNCTION

Transmitter lock or unlock button


ON
OFF

Keyless entry
transmitter
switch

LOCK
OFF
UNLOCK

Lock relay output

Data
code

ON
OFF

Unlock relay output

ON
OFF

AC508281AB

Four data codes are transmitted when a switch is


operated once. The encrypted code for user identification is a combination of 0 and 1, and more than 1
million different combinations are available. To prevent theft by copying signal codes, the data code
includes a rolling code with the encrypted code. The
rolling code changes each time a signal is sent.

RECEIVER
The receiver is incorporated into the KOS-ECU
together with the receiving antenna. The receiver
compares the signal which the antenna received
from the keyless operation key with the registered
encrypted code and the stored code of the receiver,
and when they coincided, outputs a signal from the
KOS-ECU. By connecting M.U.T.-III to the diagnosis
connector, up to four encrypted codes of keyless
operation keys can be registered.

Illuminate
Hazard
warning lamp Extinguish
AC207001AB

The hazard answerback function that allows checking the lock/unlock state of the door easily even in
the daytime is installed. When the LOCK signal from
the keyless operation key is input to ETACS-ECU, all
doors (including tailgate) are locked and the hazard
warning lamp flashes once. When UNLOCK signal is
input, all doors (including tailgate) are unlocked and
the hazard warning lamp flashes twice. Using a customisation function, the hazard answerback can be
enabled/disabled (Refer to P.42B-31).

KEYLESS ENTRY ROOM LAMP ANSWER-BACK FUNCTION


ON
Lock relay output

a
OFF
ON

Unlock relay output

a
OFF
ON

Lock switch output


OFF
Unlock switch output

ON
OFF
Illuminate

Hazard
warning lamp

Extinguish
Illuminate
Room lamp
Extinguish
a: 0.25 second d: 3 seconds
b: 0.72 second e: 15 seconds
c: 2 seconds

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d
e
AC612545AB

42B-18

KEYLESS OPERATION SYSTEM (KOS)


SYSTEM OPERATION

When the LOCK signal from the keyless operation


key is input to ETACS-ECU, all doors (including tailgate) are locked, and the room lamp is turned off in
synchronisation with hazard lamp answerback (when
the room lamp is illuminated, the lamp is turned off).
Also, when the UNLOCK signal from the keyless
operation key is input to ETACS-ECU, all doors
(including tailgate) are unlocked, and the room lamp
is illuminated for 15 seconds in synchronisation with
hazard lamp answerback.

KEYLESS ENTRY TIMER LOCK TIME


When none of the doors is opened within 30 seconds
after the doors are unlocked by the keyless entry
system, ETACS-ECU automatically outputs the door
lock signal to lock the doors. This function prevents
the doors (including the tailgate) from being unlocked
unexpectedly by operation errors. Using a customisation function, the timer lock period can be changed
(Refer to P.42B-31).

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OPERATION INHIBITION CONDITIONS


The operation of the system is inhibited when:
Any door or the tailgate is open (door switch is
ON). (including door ajar) <Lock function only>

OSS (ONE-TOUCH START SYSTEM)


M2421001200027

With the one-touch start system, when the engine


switch mounted inside the vehicle is operated,
OSS-ECU receives the stop lamp switch input signal
from the brake pedal, the P range detection switch
input signal from the selector lever assembly, and
performs the certification communication with keyless operation key using KOS-ECU, the certification
communication with electric steering lock, and the
engine start certification communication with
engine-ECU. Only when the input signals and certification communications are valid, the one-touch start
system performs the power supply changeover control, the electric steering lock locking/unlocking control, and the engine start control.

KEYLESS OPERATION SYSTEM (KOS)

42B-19

SYSTEM OPERATION

ONE-TOUCH START SYSTEM


CONFIGURATION

Key slot

KOS-ECU

Receiver antenna

Interior/Exterior
transmitter antenna
assembly
Frequency
signal

Frequency
signal

CAN-C-Mid

Permission
signal for
actuator
activation
CAN-C-Mid

Keyless operation key

Combination meter

Electric
steering lock
Back-up
power supply
for KOS-ECU

Power supply
LIN
for electric
(Local) steering lock unit
activation
OSS-ECU

CAN-C-Mid

Engine switch
ETACS-ECU

CAN-C

Engine-ECU

(ACC Output)
Brake pedal
(Stop lamp switch)

(IG1 Output)

IG1 relay

(Starter Output)
Selector lever assembly
(P range detection switch)

Starter relay
drive circuit
ACB05954AB

ONE-TOUCH START SYSTEM VALID


AREA
The one-touch start system can be activated by the
pressing of engine switch only when the keyless
operation key is located within the interior antenna
receiving area.

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KEYLESS OPERATION SYSTEM (KOS)

42B-20

SYSTEM OPERATION

Interior transmitter antenna assembly (Front) Interior transmitter antenna assembly (Rear)

Antenna receiving area

ACB05584 AB

NOTE:
Centre panel box

Key slot
Keyless operation key
ACB05527AB

If the keyless operation key battery is discharged, the


one-touch start system (power supply changeover,
engine start/stop) becomes available when the keyless operation key is inserted into the key slot
located in the floor console. When inserting the keyless operation key to the key slot, easy locking of the
key can be performed by inserting the key from the
emergency key side.

Power supply changeover control (Operation description)


Keyless
operation
key
<2>

<3>
or

Key slot

KOS-ECU
Keyless
operation
key

<4>

<2>
OSS-ECU

<1> <7> <8>

Engine switch

<8>

<5>

Electric steering lock

<6> <7> <8>

ETACS-ECU

Selector lever
assembly
AC905170AD

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KEYLESS OPERATION SYSTEM (KOS)


SYSTEM OPERATION

42B-21

Flow of power supply changeover control


<1>

Under the power OFF status, operate the engine switch without depressing the brake pedal.

<2>

By the operation of engine switch, OSS-ECU sends KOS-ECU the certification request via CAN,
and at the same time, supplies the electric steering lock unit power to the electric steering lock.

<3>

In accordance with the certification request from OSS-ECU, KOS-ECU performs the certification
communication with the keyless operation key.

<4>

KOS-ECU sends the key certification result to OSS-ECU via CAN. OSS-ECU compares its
certification result with the KOS-ECU certification result, and goes to <5> when the results agree
with each other.

<5>

OSS-ECU performs the certification communication with the electric steering lock via LIN (local
LIN). The electric steering lock compares the certification result with that of OSS-ECU, and
unlocks the steering lock when the results agree with each other.

<6>

After the certification communication with the electric steering lock, OSS-ECU sends the ACC
output to ETACS-ECU. Then, ETACS-ECU drives the internal ACC relay to turn the power to
ACC.

<7>

With the power supply set to ACC, when the engine switch is operated again without depressing
the brake pedal <CVT vehicle>, OSS-ECU sends the IG1 output. Then, the current is supplied to
the IG1 relay in ETACS-ECU, thus driving the IG1 relay and turning the power ON. (At this time,
OSS-ECU also communicates with engine-ECU to certify the engine start.)

<8>

With the power supply set to ON, when the engine switch is operated again without depressing
the brake pedal, the power of the CVT vehicle is turned OFF when the selector lever is in the P
position, or the power is turned to ACC when in other than the P position. When the vehicle
speed information, which is received via CAN, cannot be received or when the vehicle speed is 3
km/h or more, any standard engine switch operations will not be accepted. However, the power
can be turned to ACC by the emergency stop operation*.
NOTE: *: The emergency stop operation refers to the operation to press and hold the engine
switch for 3 seconds or longer, or to repeatedly press the engine switch 3 times or more within 1
second. After the emergency stop operation, OSS-ECU will not accept the engine switch
operation for 2 seconds.

Electric steering lock locking/unlocking control (Operation description)

<2> <4>
KOS-ECU

OSS-ECU

<3>

Electric steering lock

<1> <5>

AC905172 AC

Flow of electric steering lock unlocking control

Lock status of electric steering lock

<1>

KOS-ECU outputs the actuator driving permission signal to the electric steering lock.

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KEYLESS OPERATION SYSTEM (KOS)

42B-22

SYSTEM OPERATION

Flow of electric steering lock unlocking control


<2>

By the operation of engine switch, OSS-ECU sends KOS-ECU the certification request via CAN,
and at the same time, supplies the electric steering lock unit power to the electric steering lock.

Matching of certification results with KOS-ECU (Refer to Step <1> to <4> of power supply
changeover control.)

<3>

OSS-ECU performs the certification communication with the electric steering lock via LIN (local
LIN). The electric steering lock compares the certification result with that of OSS-ECU, and
unlocks the electric steering lock by driving the internal actuator when the results agree with each
other.

<4>

After the electric steering lock is unlocked, OSS-ECU stops the supplying of electric steering lock
unit power to the electric steering lock. (Subsequently, OSS-ECU sends the ACC output to
ETACS-ECU. Then, ETACS-ECU drives the internal ACC relay to turn the power to ACC.)

<5>

After the engine is started, KOS-ECU stops the actuator driving permission signal for the electric
steering lock.

<2> <3>
KOS-ECU

OSS-ECU

<2>

Electric steering lock

<1>
<2>
ETACS-ECU

AC905174AB

Flow of electric steering lock locking control

Unlock status of electric steering lock

<1>

KOS-ECU supplies the actuator driving power to the electric steering lock.

<2>

With the power supply set to OFF, OSS-ECU receives the door status change (excluding tailgate)
from ETACS-ECU via CAN. Using the door status change from "Open to Close to Open" as a
trigger*, OSS-ECU supplies the electric steering lock unit power to the electric steering lock, and
then performs the certification communication via LIN (local LIN). The electric steering lock
compares the certification result with that of OSS-ECU, and locks the steering lock by driving the
internal actuator when the results agree with each other.
NOTE: *: The trigger also includes the operation of lock/unlock button on keyless operation key
as well as the door locking/unlocking by the operation of keyless operation switch.

<3>

After the electric steering lock is locked, OSS-ECU stops the supplying of electric steering lock
unit power to the electric steering lock.

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KEYLESS OPERATION SYSTEM (KOS)

42B-23

SYSTEM OPERATION

Engine start control (Operation description.)

<2>
OSS-ECU

<1>

Engine switch

<2> <4>

<3>
ETACS-ECU

Engine-ECU

<3>

<1>

Brake pedal

AC905173AD

Flow of engine start control


<1>

With the power supply set to OFF, operate the engine switch while depressing the brake pedal.

Matching of certification results with KOS-ECU and electric steering lock (Refer to Step <2> to
<5> of power supply changeover control.)

<2>

At the same time with the transmission of certification request to engine-ECU via CAN, OSS-ECU
also sends the starter output to engine-ECU.

<3>

Engine-ECU supplies current to the starter relay to perform cranking. Also, engine-ECU
compares its own certification result with the OSS-ECU certification result, and starts the engine
when the results agree with each other. (If the certification results do not agree with each other,
engine-ECU stops the supplying of current to the starter relay and injector. Also, OSS-ECU stops
the starter output.)

<4>

After the engine start is complete, OSS-ECU stops the starter output.

WARNINGS/ALARMS <Standard meter>


M2421009300426

KOS WARNING AND WARNING INDICATOR LIST


When the KOS fails or operates improperly, the
KOS-ECU warns the driver of this by setting off the
outer buzzer and by displaying the keyless operation
warning by the indicator lamp in the combination
meter.
Item
Indicator
State

Keyless
operation key
battery low
voltage
warning

AC809615

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Warning operation Warning cancellation


condition (when any of
the condition met)

The keyless operation Warning indicator


key with low battery
flashes for 30
voltage is detected
seconds.
when the engine
switch is pressed.

Power supply mode


OFF is detected.
30 seconds have
passed after the
warning output started.

KEYLESS OPERATION SYSTEM (KOS)

42B-24
Item

Keyless
operation key
take out
warning

Door lock
does not
operate
(keyless
operation key
is located
inside the
vehicle).

Door lock
does not
operate (door
open).

SYSTEM OPERATION

Indicator

AC809615

AC809615

AC809615

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State

Warning operation Warning cancellation


condition (when any of
the condition met)

The keyless operation


key is carried out of
the vehicle when the
power supply mode is
in other than OFF,
and the door is
closed.

The warning
indicator flashes
for 5 minutes.
Outer buzzer
sounds for 5.69
seconds in
pattern 2.

Power supply mode


OFF is detected.
KOS-ECU has
detected a keyless
operation key inside
the vehicle.
5 minutes have passed
when the power supply
mode is in ACC.

The lock/unlock
switch on the front
door outside handle
(driver's side, front
passenger's side) or
the tailgate lock
release handle
(tailgate open switch,
tailgate lock switch)
are pressed when the
keyless operation key
is still located inside
the car.

Warning
indicator flashes
for 5 seconds.
Outer buzzer
sounds for 2.96
seconds in
pattern 1.

The lock/unlock switch


on the front door
outside handle (driver's
side, front passenger's
side) or tailgate lock
release handle (tailgate
open switch, tailgate
lock switch) are
pressed again.
5 seconds have passed
after the warning output
started.

The lock/unlock
switch on the front
door outside handle
(driver's side, front
passenger's side) or
the tailgate lock
release handle
(tailgate open switch,
tailgate lock switch)
are pressed when the
door is ajar.

Warning
indicator flashes
for 5 seconds.
Outer buzzer
sounds for 2.96
seconds in
pattern 1.

All doors are closed.


5 seconds have passed
after the warning output
started.

KEYLESS OPERATION SYSTEM (KOS)


SYSTEM OPERATION

Item

Indicator

State

System error

AC809615

42B-25

Warning operation Warning cancellation


condition (when any of
the condition met)

Engine switch is
The warning
pressed when an
indicator illuminates
error has been
for 5 minutes.
detected in EEPROM
of KOS-ECU.

5 minutes have passed


after the alarm is output,
also the power supply
mode is OFF

Engine switch is
pressed when a
transmission antenna
has an open circuit or
short to power supply.
Open circuit or short
to earth is detected in
the key slot.
An error is detected,
and the power supply
mode is other than
OFF.
No keyless
operation key
detected
inside the car

AC809615

Key reminder

AC809615

Engine switch
reminder
AC809615

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No keyless operation The warning


key is detected inside indicator flashes for
the car when the
5 seconds.
engine switch is
pressed.

Power supply mode


OFF is detected.
5 seconds have passed
after the warning output
started.

With the driver's door


kept open, the
keyless operation key
is not removed from
the key slot located in
the floor console.

The warning
indicator flashes
for 1 minute.
Outer buzzer
sounds for 2.96
seconds in
pattern 1.

Key is removed from


the key slot in the floor
console.
1 minutes have passed
after the warning output
started.

The lock/unlock
switch on the front
door outside handle
(driver's side, front
passenger's side) or
the tailgate lock
release handle
(tailgate open switch,
tailgate lock switch)
are pressed when the
power supply mode is
other than OFF.

Warning
indicator flashes
for 5 seconds.
Outer buzzer
sounds for 2.96
seconds in
pattern 1.

Power supply mode


OFF is detected.
5 seconds have passed
after the warning output
started.

KEYLESS OPERATION SYSTEM (KOS)

42B-26

SYSTEM OPERATION

<Sound pattern 1>

<Sound pattern 2>

T7
T3

T3

T1

T4

T3

T4

T3

T4

T1
T2
T1 : 0.08 0.01 second
T2 : 2.96 seconds

T5

T6

T5

T6

T5

T6

T5

T3 : 1.01 seconds
T4 : 0.55 second
T5 : 0.17 0.01 second
T6 : 0.11 0.01 second
T7 : 5.69 seconds
AC501053AE

OSS WARNING AND WARNING INDICATOR LIST


When the OSS fails or operates improperly, the
OSS-ECU warns the driver of this by displaying the
one-touch start system warning by the indicator lamp
in the combination meter.
Item
Indicator
Factor
Immobilizer error

AC904253

Steering turn
indication

AC904253

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Warning operation

Displayed when the


certification
communication fails with
KOS, electrical steering
lock, or engine-ECU.
Displayed when the power
supply mode is turned ON
while the keyless operation
key is judged to be brought
outside the vehicle with the
power supply mode in
ACC, or when the engine
starting operation is
performed after such a
status.
Displayed when the
electrical steering lock
cannot be locked because
there is a P detection
switch malfunction.

The warning indicator


illuminates.

Displayed when the steering


lock is not unlocked because
the steering force is applied.

The warning indicator


flashes.
Buzzer sounds.

KEYLESS OPERATION SYSTEM (KOS)

42B-27

SYSTEM OPERATION

Item

Indicator

Electrical steering
lock malfunction

Factor

Warning operation

Displayed when a malfunction


occurs to the steering lock
system.

The warning indicator


illuminates.
Buzzer sounds.

The door is open with the


steering lock not locked.

Buzzer sounds.

Displayed when an error


occurs to the power supply
system.

The warning indicator


illuminates.
Buzzer sounds.

The door is open with the


power supply mode in ON or
in ACC.

Buzzer sounds.

AC809615

Steering lock not


locked

Power supply
system error

AC809615

Power OFF
indication

WARNINGS/ALARMS <High contrast meter>


M2421009300415

KOS WARNING AND WARNING INDICATOR LIST


When KOS failed or operated improperly, KOS-ECU
warns the driver of this by setting off the outer buzzer
and the keyless operation warning indicator on the
multi information display in the combination meter.
Item
Display content
State

Keyless
operation
key battery
low voltage
warning
Keyless
operation
key take out
warning

KEY
BATTERY
LOW
AC809614

AC809615

Warning cancellation
condition (when any
of the condition met)

The keyless
Warning
operation key with indicator display
low battery voltage for 30 seconds.
is detected when
the engine switch
is pressed.

Power supply mode


OFF is detected.
30 seconds have
passed after the
warning output
started.

The warning
indicator
display for 5
minutes.
Outer buzzer
sounds for
5.69 seconds
in pattern 2.

Power supply mode


OFF is detected.
KOS-ECU has
detected a keyless
operation key
inside the vehicle.
5 minutes have
passed when the
power supply mode
is in ACC.

KEY NOT
The keyless
DETECTED operation key is
carried out of the
vehicle when the
power supply
mode is in other
than OFF, and the
door is closed.

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Warning
operation

KEYLESS OPERATION SYSTEM (KOS)

42B-28
Item

Door lock
does not
operate
(keyless
operation
key is
located
inside the
vehicle).
Door lock
does not
operate
(door open).

SYSTEM OPERATION

Display content

AC809615

State

Warning
operation

Warning cancellation
condition (when any
of the condition met)

KEY STILL The lock/unlock


IN VEHICLE switch of the front
door outside
handle is pressed
when the keyless
operation key is
still located inside
the car.

Warning
indicator
display for 5
seconds.
Outer buzzer
sounds for
2.96 seconds
in pattern 1.

Lock/unlock switch
of the front door
outside handle is
pressed again.
5 seconds have
passed after the
warning output
started.

CHECK
DOORS

The lock/unlock
switch on the front
door outside
handle is pressed
when the door is
ajar.

Warning
indicator
display for 5
seconds.
Outer buzzer
sounds for
2.96 seconds
in pattern 1.

All doors are


closed.
5 seconds have
passed after the
warning output
started.

KEYLESS
OPERATIO
N SYSTEM
SERVICE
REQUIRED

Engine switch is
pressed when an
error has been
detected in
EEPROM of
KOS-ECU.

The warning
indicator display
for 5 minutes.

5 minutes have
passed after the
engine switch is
pressed, also the
power supply mode is
OFF.

No keyless
The warning
operation key is
indicator display
detected inside the for 5 seconds.
car when the
engine switch is
pressed.

Power supply mode


OFF is detected.
5 seconds have
passed after the
warning output
started.

AC809615

System
error
AC809615

Engine switch is
pressed when a
transmission
antenna has an
open circuit or
short to power
supply.
Open circuit or
short to earth is
detected in the key
slot.
An error is
detected, and the
power supply
mode is other than
OFF.
No keyless
operation
key detected
inside the
car

AC904250

KEY NOT
DETECTED
INSERT
KEY INTO
KEY SLOT

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KEYLESS OPERATION SYSTEM (KOS)

42B-29

SYSTEM OPERATION

Item

Display content

Key
reminder

State

Warning
operation

Warning cancellation
condition (when any
of the condition met)

REMOVE
KEY FROM
KEY SLOT

With the driver's


door kept open,
the keyless
operation key is
not removed from
the key slot.

The warning
indicator
display for 1
minute.
Outer buzzer
sounds for
2.96 seconds
in pattern 1.

Key is removed
from the key slot.
1 minutes have
passed after the
warning output
started.

The lock/unlock
switch on the front
door outside
handle (driver's
side, front
passenger's side)
or the tailgate lock
release handle
(tailgate open
switch, tailgate
lock switch) are
pressed when the
power supply
mode is other than
OFF.

Warning
indicator
display for 5
seconds.
Outer buzzer
sounds for
2.96 seconds
in pattern 1.

5 minutes have
passed after the
engine switch is
pressed, also the
power supply mode is
OFF.

AC904251

Engine
switch
reminder
AC904252

<Sound pattern 1>

<Sound pattern 2>

T7
T3

T3

T1

T4

T3

T4

T3

T4

T1
T2
T1 : 0.08 0.01 seconds
T2 : 2.96 seconds

T5

T6

T5

T6

T5

T6

T5

T3 : 1.01 seconds
T4 : 0.55 seconds
T5 : 0.17 0.01 seconds
T6 : 0.11 0.01 seconds
T7 : 5.69 seconds
AC501053AC

OSS WARNING AND WARNING INDICATOR LIST


When OSS failed or operated improperly, KOS-ECU
warns the driver to that effect by displaying the
one-touch start system warning on the multi information display in the combination meter.

Downloaded from www.Manualslib.com manuals search engine

KEYLESS OPERATION SYSTEM (KOS)

42B-30
Item

SYSTEM OPERATION

Display contents

Immobilizer error

Factor
IMMOBILIZER SYSTEM
SERVICE REQUIRED

AC904253

Steering turn
indication

Displayed when the


certification communication
fails with KOS, electrical
steering lock, or
engine-ECU.
Displayed when the power
supply mode is turned ON
while the keyless operation
key is judged to be brought
outside the vehicle with the
power supply mode in ACC,
or when the engine starting
operation is performed after
such a status.
Displayed when the
electrical steering lock
cannot be locked because
there is a P detection switch
malfunction.

PUSH ENGINE SWITCH Displayed when the steering


WHILE TURNING
lock is not unlocked because
STEERING WHEEL
the steering force is applied.
AC904254

Electrical steering
lock malfunction

STEERING LOCK
SERVICE REQUIRED

Displayed when a malfunction


occurs to the steering lock
system.

SHIFT TO P POSITION

Displayed if the shift lever is in


other than "P" range when the
engine is not running.

STEERING WHEEL
UNLOCKED

Displayed when the door is


open with the steering lock not
locked.

ELECTRICAL SYSTEM
SERVICE REQUIRED

Displayed when an error occurs


to the power supply system.

AC904255

Shift P indication

AC904256

Steering lock not


locked

AC904257

Power supply
system error

AC904260

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KEYLESS OPERATION SYSTEM (KOS)

42B-31

CUSTOMISATION FUNCTION

Item

Display contents

Engine starting
method

Factor
PRESS BRAKE PEDAL
TO START ENGINE

Displayed when the shift lever


is in other than "P" range or "N"
range at the engine start, or
when the engine switch is
pressed without the brake
pedal depressed.

Displayed when the door is


open with the power supply
mode in ON or in ACC.

AC904258

Power OFF
indication

AC904252

CUSTOMISATION FUNCTION
M2421000300559

By operating the M.U.T.-III ETACS system, the following functions can be customised. The programmed information is held even when the battery
is disconnected.
Adjustment
Adjustment item
Adjusting content
item (M.U.T.-III
(M.U.T.-III display)
display)
Hazard answer
back

Adjustment of the
number of keyless
hazard warning
lamp answer back
flashes

Adjusting content

Lock:1, Unlock:2

LOCK: Flashes once, UNLOCK: Flashes


twice (initial condition)

Lock:1, Unlock:0

LOCK: Flashes once, UNLOCK: No flash

Lock:0, Unlock:2

LOCK: No flash, UNLOCK: Flash twice

Lock:2, Unlock:1

LOCK: Flash twice, UNLOCK: Flash once

Lock:2, Unlock:0

LOCK: Flash twice, UNLOCK: No flash

Lock:0, Unlock:1

LOCK: No flash, UNLOCK: Flash once

Lock:0, Unlock:0

No function

Auto fold mirror Electric folding door


mirror automatic
unfolding function
<vehicles with
electric retractable
remote controlled
door mirrors>

Not Auto

No synchronised operation

Open Vehicle SPD

Vehicle speed-dependent operation

Open/Close by IG

Ignition switch linked operation

OPN/CLS Keyless

Keyless entry linked operation (initial


condition)

Auto door
unlock

Disable

Without function <M/T, A/T, CVT> (initial


condition)

Always (P pos)

With function: Operates when the shift


lever or the selector lever is moved to the
P position. <A/T, CVT>

Always(Lock pos)

With function: Operates when the ignition


switch is moved to the LOCK (OFF)
position. <M/T, A/T, CVT>

Adjustment of the
auto door unlock
function

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KEYLESS OPERATION SYSTEM (KOS)

42B-32

CUSTOMISATION FUNCTION

Adjustment
item (M.U.T.-III
display)

Adjustment item

Door unlock
mode

Adjustment of
All Doors Unlock
power door locks
with selective
unlocking <Vehicles Dr Door Unlock
without dead lock
system>

Without function: The first operation of


keyless entry system or unlock operation
by KOS unlocks all doors (initial condition).

Adjustment of the
Twice
dead lock system
setting procedure
<vehicles with dead Once
lock system>

Operate the lock switch of the keyless


entry system or KOS twice.(initial
condition)

Deadlock
Button
Operation

Timer lock timer Timer lock period


adjustment

Multi mode

Adjusting content
(M.U.T.-III display)

Adjusting content

With function: The first operation of


keyless entry system or unlock operation
by KOS unlocks the driver's door only, and
the second unlock operation within 2
seconds after that unlocks all doors.

Operate the lock switch of the keyless


entry system or KOS once.

30 sec.

30 seconds (initial condition)

60 sec.

60 seconds

120 sec.

120 seconds

180 sec.

180 seconds

Multi-mode keyless Disable


entry function
D/M: O&C
customisation
<Vehicles with
electric retractable
remote controlled
door mirrors>

No function
Door mirror fold/unfold operation only
(initial condition)

KOS key detect With/without KOS


out from window key exterior
detection function
<Vehicles with
KOS>

Enable

No function

Disable

With function (initial condition)

KOS feature

Both enable

All KOS functions are enabled (initial


condition).

Door Entry enable

Only door entry function is enabled.

ENG start enable

Only engine starting function is enabled.

Both disable

All KOS functions are disabled.

Adjusts the door


unlock inhibition
period after door
lock is activated.
<Vehicles with
KOS>

0 sec.

0 second

3 sec.

3 seconds (Initial condition)

5 sec.

5 seconds

KOS outer buzzer


volume adjustment
<Vehicles with
KOS>

Volume 1

Quieter than the standard

Volume 2

Standard volume (Initial condition)

Volume 3

Louder than the standard

KOS unlock
disable time

Outer buzzer
volume

KOS function
adjustment
<Vehicles with
KOS>

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51-1

GROUP 51

EXTERIOR
CONTENTS
GENERAL INFORMATION . . . . . . . .
BUMPER . . . . . . . . . . . . . . . . . . . . . .
AERO PARTS . . . . . . . . . . . . . . . . . .
GARNISHES . . . . . . . . . . . . . . . . . . .
WIPER AND WASHER . . . . . . . . . . .

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51-2

WINDSHIELD WIPER AND WASHER . . . .

51-7

REAR WIPER AND WASHER . . . . . . . . . .

51-14

HEADLAMP WASHER <OPTIONAL>

51-16

WIPER DEICER <OPTIONAL> . . . . .

51-17

OUTSIDE MIRROR . . . . . . . . . . . . . . .

51-17

CUSTOMISATION FUNCTION. . . . . .

51-20

51-3
51-5
51-6
51-7

EXTERIOR

51-2

GENERAL INFORMATION

GENERAL INFORMATION
M2510000103171

FEATURES

11 Roof rails <Optional>

BETTER APPEARANCE
1. Newly designed front bumper and radiator grille
2. The windshield washer nozzles are located at the
rear end under the hood.

BETTER PRODUCT PACKAGE


12. Front bumper to reduce the severity of an injury
in an accident with pedestrians. (Refer to P.42A-37)
13. Vehicle speed sensitive intermittent windshield
wiper system
14. Rain sensitive AUTO wiper <Optional >
15. Wiper deicer <Optional >
16. Rear intermittent wiper with an initial continuous
operation and reverse gear-linked operation functions
17.Headlamp washer <Optional>

BETTER AERODYNAMIC CHARACTERISTICS


3. Aerodynamic front bumper
4. Front side air dam (Refer to P.51-3)
5. Overfender
6. Roof drip moulding (Refer to P.51-5)
7. Resin-made arm for the rear wiper
BETTER USER-FRIENDLINESS
8. Electric folding remote-controlled door mirrors
<Some models>
9. Heated door mirrors
10. Door mirrors with built-in side turn-signal lamps
<Some models>

SUPPORT RECYCLING OF RESOURCES


Aggressively uses PP (polypropylene) materials that
are easy to recycle and easy to stamp material symbols on the plastic (resin) parts.

6
2,13,14,15
8,9,10
1
11

7,16

3
5

12
17

5
ACB05806 AD

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EXTERIOR

51-3

BUMPER

BUMPER
M2510001300566

FRONT BUMPER
CONSTRUCTION DIAGRAM
Front bumper
reinforcement

Front bumper face

Front bumper
side bracket

Splash shield
front

Bulge
ACC00353AB

Impact-absorbing structure
The front bumper reinforcement has been installed
behind the front bumper assembly and
energy-absorbing material has been adopted to
reduce a risk of injury to pedestrian's legs upon a
collision.
With the front bumper reinforcement remaining
on the body, the front bumper can be removed as
a unit.

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front side air dam


The front side air dams have been adopted in front of
the left and right tyres to suppress the airflow
against the tyres.
Resin-made front bumper side brackets have
been adopted to improve the alignment with the
body.

EXTERIOR

51-4

BUMPER

REAR BUMPER
CONSTRUCTION DIAGRAM

Rear bumper face


support bracket

Rear bumper face


ACB05705AB

Resin-made rear bumper face support brackets


have been adopted to improve the alignment with
the body.

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EXTERIOR
AERO PARTS

51-5

AERO PARTS
M2510003001348

CONSTRUCTION DIAGRAM
Roof drip moulding

Door mirror

Front side air dam


Overfender
shape

Overfender
shape
ACC00450AB

Aerodynamic performance has been improved by the


optimised shape of the following parts.
Front side air dam: Refer to P.51-3.
Overfender shape: Overfender shape from the
front bumper to the fender and from the quarter
panel to the rear bumper keeps the off-road vehicle image as an SUV, at the same time the optimised shape of the related parts improves
aerodynamic performance.

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Roof drip moulding: Groove in the roof moulding


is eliminated in order to reduce wind noise and
aerodynamic drag.
Door mirror

51-6

EXTERIOR
GARNISHES

GARNISHES
M2510008300675

CONSTRUCTION DIAGRAM

Tailgate garnish

ACB05464AB

The following tailgate garnish have been installed on


the body to improve the appearance and marketability.

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EXTERIOR

51-7

WIPER AND WASHER

WIPER AND WASHER


WINDSHIELD WIPER AND WASHER
M2510007001469

CONSTRUCTION DIAGRAM

Lighting control sensor (rain sensor)


<Optional>

Windshield wiper
blade

Windshield washer hose

Windshield wiper
arm

Windshield
washer nozzle
Wiper link
assembly

Windshield
wiper motor

Windshield washer tank


<Vehicles with Headlamp washer>
Windshield washer tank
<Vehicles without Headlamp washer>

2-speed (low/high speed) windshield wiper has


been adopted.
The intermittent wiper features a vehicle
speed-dependent variable intermittent time function*.
For the windshield auto wiper, the rain sensitive
AUTO wiper function* has been
adopted.<Optional>
Wiper motor torque has been increased to
improve kinetic performance of the wiper in the
snowfall. Wiper blade pressure has been
increased to improve the wiping performance
while driving at high speed.
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ACC01033 AB

The mist wiper is turned ON by operating the mist


switch in the opposite direction of the wiper
switch for easy operation. The mist wiper is
equipped with the function that quickly wipes
raindrops away at high speed when the mist
switch is ON, and when the mist switch is OFF, at
low speed until the stop position is reached.
When the mist switch is briefly turned ON, the
wiper operates once at low speed.
The windshield washer nozzles are located at the
rear end under the hood in order to improve
appearance.

EXTERIOR

51-8

WIPER AND WASHER

The windshield washer is a 2-nozzle and 6-jet


type.
The windshield washer nozzle with the integral
check valve has been adopted to prevent the
washer fluid from running down, and to improve
the response to switch operation.
The washer motor for both of a windshield
washer motor and a rear washer motor has been
installed to reduce the weight.
Washer-linked wiper function* has been adopted.
The washer fluid can be injected without operating the wiper. When the ignition switch is turned
ON while the washer switch is ON, the washer
motor operates but the wiper does not.

The delayed finishing wipe function* has been


adopted to the windshield wiper. When the wiper
operation is stopped after spraying the washer
fluid, the wiper operates once to wipe out the
washer fluid ran down.
NOTE: *: Using the customise function, the vehicle
speed-dependent variable intermittent time function,
rain sensitive AUTO wiper function, washer-linked
wiper function and the delayed finishing wipe function can be selected (Refer to P.51-20).

DESCRIPTION OF CONSTRUCTION AND OPERATION


Intermittent control (Vehicle
2. When ETACS receives the ON signal of the windshield intermittent wiper switch, it turns the windspeed-dependent variable type) <Initial
shield wiper relay ON. When the wiper reaches
condition: with function>
the stop position, the windshield wiper auto-stop
signal turns OFF, and the windshield wiper relay
turns OFF. When the intermittent time T1 calculated by step 1 has elapsed after the windshield
wiper relay ON, the windshield wiper relay turns
ON again, and the above-mentioned operation is
repeated.

Change in intermittent time by variable


intermittent wiper control switch
(when vehicle is stationary)
30

Intermittent
time T1
(seconds)
0

SLOW

FAST

Variable intermittent wiper


control switch position
Change in intermittent time according
to vehicle speed
30

Intermittent
time T1
(seconds)

Windshield ON
wiper autostop signal
OFF
ON

When at SLOW position

Windshield
wiper relay

T1

T1

When at FAST position

AC101493AH

100

T1

Mist wiper control

Vehicle speed (km/h)


AC101502 AC

1. ETACS calculates the windshield intermittent


wiper interval T1 from the position of the windshield intermittent wiper switch on the column
switch and the vehicle speed signal (sent from
the combination meter to ETACS via CAN communication).
NOTE: Using the customise function, the vehicle
speed-dependent variable intermittent time function can be invalidated (Refer to P.51-20).

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Windshield mist
wiper switch

Windshield wiper
auto-stop signal

ON
OFF

ON
OFF

Windshield wiper
relay
Windshield wiper
speed switching
relay

ON
OFF
ON (HIGH)
OFF (LOW)
AC207004AH

EXTERIOR

51-9

WIPER AND WASHER

When the windshield wiper mist switch on the column switch is turned ON while the ignition switch is
in ACC or ON position, the column switch turns the
windshield wiper relay ON. At the same time, the
wiper speed switching relay turns ON (HI). When the
windshield mist wiper switch is ON, the windshield
wiper operates at high speed.

Low speed wiper and high speed wiper control

Windshield low-speed
wiper switch

Windshield high-speed
wiper switch

Windshield wiper auto-stop


signal

Windshield wiper
relay

Windshield wiper speed


switching relay

ON
OFF
ON
OFF
ON
OFF
ON
OFF
(HI) ON
(LO) OFF
Low speed operations

High speed operations

AC506610AF

When the windshield low speed wiper switch on the


column switch is turned ON while the ignition switch
is in ACC or ON position, the column switch turns the
windshield wiper relay ON. Also, the wiper speed
switching relay turns OFF (LO), and the windshield
wiper operates at low speed.

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When the windshield high speed wiper switch is


turned ON, the windshield wiper relay turns ON.
Also, the wiper speed switching relay turns ON (HI),
and the windshield wiper operates at high speed.

EXTERIOR

51-10

WIPER AND WASHER

Windshield wiper linked with washer function <Initial condition: with function>
Windshield washer switch

ON
OFF

Windshield washer relay

ON
OFF

Windshield wiper
auto stop signal
Windshield wiper relay

ON
OFF
ON
OFF
T

Windshield wiper switch in


intermittent operation position

Windshield wiper
switch in off position

AC802704 AE

t: Less than 0.35 seconds


T: Windshield wiper operation time

Wiper switch

Washer switch ON time (t)

Windshield wiper operation time


(T)

OFF position

Less than 0.35 second

0 second

0.35 second to less than 0.5


second

1 second

0.5 second or more

3 seconds

Less than 0.35 second

1 second

0.35 second to less than 0.5


second

1 second

0.5 second or more

3 seconds

Less than 0.35 second

1 second

0.35 second to less than 0.5


second

0 second

0.5 second to less than 0.75


second

1 second

0.75 second or more

3 seconds

3 seconds

INT position

AUTO position

LO, HI, MIST position

When the windshield washer switch on the column


switch is turned ON while the ignition switch is in
ACC or ON position, ETACS turns the windshield
washer relay ON.
When the windshield washer switch is kept ON for
0.35 second or longer, the windshield wiper relay
(the wiper relay output time varies depending on the
conditions. For details, see the table.) is turned ON,
and the windshield wiper operates at high speed.
The windshield wiper is turned OFF with 3 seconds
delay after the windshield washer switch is turned
OFF.

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Even when the windshield washer switch is turned


ON while the windshield wiper is operating intermittently, the intermittent action starts again after the
linked operation is finished.
If the ignition switch is turned to ACC position while
the windshield washer switch is ON, the windshield
washer relay turns ON, but the windshield wiper
does not perform the linked operation. When the
windshield washer switch is turned OFF and then
ON, the windshield wiper starts the linked operation.

EXTERIOR

51-11

WIPER AND WASHER

NOTE: .
Using the customise function, the washer linked
windshield wiper function can be invalidated
(Refer to P.51-20).
Using the customise function, when the washer
linked windshield wiper function is invalidated,
only the washer operates. It is useful to melt ice
from the frozen windshield.

Comfort washer function <Initial condition: without function>


The table below shows the switch operations of the
comfort washer.
Wiper
Washer-linked wiper: Enable
switch

Washer-linked wiper: Disable

Vehicle speed less


than 130km/h

Vehicle speed
130km/h or more

Vehicle speed less


than 130km/h

Vehicle speed
130km/h or more

OFF

Intermittent washer
and wiping

1-second washer and 1-second washer


wiping

1-second washer

INT

Intermittent washer
and wiping

1-second washer and 1-second washer


wiping

1-second washer

AUTO

Intermittent washer
and wiping

1-second washer and Intermittent washer


wiping
and wiping

1-second washer and


wiping

LO

Intermittent washer
and wiping

0.5-second washer

Intermittent washer
and wiping

0.5-second washer

HI or MIST

1-second washer

1-second washer

1-second washer

1-second washer

NOTE: .
The comfort washer function can be enable by
the customise function.(Refer to P.51-20.)
When the windshield wiper switch is operated
while the comfort washer function is activated,
the comfort washer function will be suspended.

Intermittent washer and wiping

Windshield washer switch

ON
OFF
t

Windshield wiper auto


stop signal

Windshield washer relay

ON
OFF

ON
OFF

Windshield wiper relay

ON
OFF

t: Less than 0.35 seconds


T: 1.0 second
T1: 3.0 second

The intermittent washer and wiping operate as fol-

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T1
AC802531AC

lows:

EXTERIOR

51-12

WIPER AND WASHER

1. Turn on the windshield washer switch for less


than 0.35 second.
2. The windshield washer operates for 0.5 seconds.
3. The windshield washer operates intermittently 4
to 6 times, and the windshield wipers operate,
linked with the windshield washer operation.
4. The windshield wipers operate for 3 seconds.

NOTE: .
If the windshield washer switch is turned ON for
less than 0.35 second when the windshield
washer is injecting washer fluid for 0.5 seconds
and when the windshield washer is injecting
washer fluid intermittently 4 to 6 times, the intermittent washer and wiping will stop.
If the windshield washer switch is turned ON for
less than 0.35 second when the windshield wipers are operating for 3 seconds, the windshield
washer operates intermittently 4 to 6 times again.

1-second washer and wiping

ON

Windshield washer switch

OFF
t
ON

Windshield washer relay

OFF

ON

Windshield wiper relay

OFF
T1

t: Less than 0.35 seconds


T: 1.0 second
T1: 3.0 second

When the windshield washer switch is turned ON for


less than 0.35 second, the windshield washer operates for 1 second. The windshield washer operates
for 1 second, and then the windshield wipers operate
for 3 seconds.
NOTE: .
If the windshield washer switch is turned ON for
less than 0.35 second when the windshield wipers are operating for 3 seconds, the windshield
washer operates for 1 second again.

0.5-second washer

Windshield washer
switch

When the windshield washer switch is turned ON for


less than 0.35 second, the windshield washer operates for 0.5 second.

1-second washer
Windshield
washer switch

ON

ON
OFF
t

Windshield
washer relay

ON
OFF

t: Less than 0.35 seconds


T: 1.0 second

OFF
t

Windshield washer
relay

AC802442 AC

ON
OFF

t: Less than 0.35 seconds


T: 0.5 second

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AC802444 AC

AC802443AC

When the windshield washer switch is turned ON for


less than 0.35 second, the windshield washer operates for 1 second.

EXTERIOR

51-13

WIPER AND WASHER

Rain sensitive AUTO wiper function <Optional>


Dry windshield
Windshield
Lighting control sensor
Optical
element
High
intensity
Infrared rays
Emitter diode
Wet windshield
Raindrop

Receiver diode
Windshield

Optical
element
Reduced
intensity

Windshield
Emitter diode

Infrared rays

Receiver diode
ACB05683AB

Lighting control sensor (rain sensor) has been


installed in the upper part of the windshield to
sense the raindrops and windshield wiper can be
operated when the ignition switch is at ON and
wiper switch is at AUTO position.
The lighting control sensor detects the raindrops
on the windshield surface using the optical element, and it automatically switches the windshield wiper operation, depending on the amount
of rainfall, to the intermittent or LO/HI operation.
The lighting control sensor detects the raindrops
using the reflections of infrared rays, and
depending on the amount of rainfall, it automatically adjusts the wiping speed.

Dry windshield: All infrared rays emitted from the


emitter diode are reflected by the windshield and
directed to the receiver diode as they are.
Wet windshield: Part of the infrared rays emitted
from the emitter diode are transmitted to outside
of the windshield through the raindrops, and the
infrared rays with reduced intensity are directed
to the receiver diode.
NOTE: Using the customise function, the rain sensitive AUTO wiper function can be invalidated (Refer to
P.51-20).

Delayed finishing wipe function <Initial condition: with function>


1. When the washer lever of the column switch is
operated for 0.5 seconds or longer with the ignition switch in the ACC or ON position, or when
the comfort washer function is enable, the
washer fluid is sprayed and the wiper is operated.
6 seconds after stopping the wiper operation, the
wiper operates once to wipe out the washer fluid
ran down.

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NOTE: Using the customise function, the delayed finishing wipe function can be invalidated (Refer to
P.51-20).

51-14

EXTERIOR
WIPER AND WASHER

REAR WIPER AND WASHER


M2510008000759

CONSTRUCTION DIAGRAM
Rear washer
nozzle

Rear washer hose

Rear wiper blade

Rear wiper arm

Rear wiper
motor

ACC00126 AC

Resin wiper arm has been adopted to achieve


weight reduction and integration of the arm and
blade.
Fixed interval type intermittent wiper* has been
adopted to provide a clear rear view in rainy
weather.
The washer tank is shared with the windshield
washer.
Washer-linked wiper function* has been adopted.
Washer fluid can be optionally injected without
operating the wiper optionally. When the ignition
switch is turned ON while the washer switch is
ON, the washer motor operates but the wiper
does not.

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Reverse gear-linked rear wiper function (automatic rear window wiper operation with reverse
gear engaged)* has been adopted. In this function, the rear wiper performs continuous
low-speed operation for 3 cycles approximately 1
second after the selector lever is shifted to "R"
position while the front or rear wiper switch is in
the intermittent position, and then proceed with
the intermittent operation.
NOTE: *: Using the customise function, the fixed
interval type intermittent wiper, reverse gear-linked
rear wiper function and the washer-linked wiper function can be adjusted (Refer to P.51-20).

EXTERIOR

51-15

WIPER AND WASHER

DESCRIPTION OF CONSTRUCTION AND OPERATION


Rear wiper control <Initial condition: Front or rear wiper switch ON>
ON
Rear wiper switch

OFF

Inhibitor switch
"R" position

ON
OFF
T3

T2

T2

T3

T3

ON
Rear wiper relay
OFF
T4 T2 T4

T1

T1

T4 T2 T4 T2 T4

T2: 7.4 seconds


T3: 8.0 seconds

t: 1.0 second
T1: 3.0 seconds

When the rear wiper switch on the column switch is


turned ON while the ignition switch is in ACC or ON
position, ETACS turns the rear wiper relay ON for 3
seconds (for approximately 2 cycles) and operates
the intermittent action in 8 seconds interval.

AC207474AO

T4: 0.6 second

When the selector lever is moved to R (reverse)


position during the front or rear wiper operation, the
inhibitor switch R (reverse) turns ON, and 1 second
after that, ETACS turns the rear wiper relay ON for 3
seconds (for approximately 3 cycles), and operates
the intermittent action in 8 seconds interval again.
NOTE: Using the customise function, the operation
with front/rear wiper ON can be switched to the operation with the rear wiper only ON. (Refer to P.51-20.)

Washer-linked rear wiper function <Initial condition: with function>


Rear washer switch

ON
OFF
ON

Rear washer relay


OFF
T3

T2

Rear wiper relay

ON
OFF

T1

T1

T1
T4

t : 0.3 second
T1 : 3 seconds
T2 : 7.4 seconds
T3 : 8 seconds
T4 : 0.6 second

Rear wiper switch


in off position

When the rear washer switch on the column switch is


turned ON while the ignition switch is in ACC or ON
position, ETACS turns the rear washer relay ON.
The rear washer relay turns ON after the rear washer
switch has been ON for 0.3 seconds, then turns the
rear wiper relay ON to operate the rear wiper simultaneously. When the rear washer switch is turned
OFF, after 3 seconds the rear wiper is turned OFF.

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T4

Rear wiper switch in on position

AC507498AE

If the rear washer switch is turned ON during the rear


wiper operation, 7.4 seconds after turning OFF the
rear wiper relay turns OFF, the intermittent action is
resumed in 8 seconds interval.
NOTE: Using the customise function, the washer
linked rear wiper function can be invalidated (Refer
to P.51-20).

EXTERIOR

51-16

HEADLAMP WASHER <OPTIONAL>

HEADLAMP WASHER <OPTIONAL>


M2510000500448

CONSTRUCTION DIAGRAM

Windshield washer tank


Headlamp washer cover

Headlamp washer
cover

Headlamp washer motor


A
Headlamp washer hose

Section A A <Headlamp washer operated>

Section A A
Headlamp

Headlamp
washer
nozzle

Headlamp washer
actuator assembly

Front bumper

ACC00343 AC

The headlamp washer can be operated with the


ignition switch at the ON or ACC position and the
headlamp switch at the ON position. Push the
headlamp washer button located at the end of the
lighting lever once and the washer will be
sprayed onto the headlamps.

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A headlamp washer mechanism that thrusts out


and retracts nozzles, utilizing the water pressure
produced by motors has been adopted as an
option. This mechanism contributes to better
appearances of vehicles when their washer nozzles are not in use.
The headlamp washer tank used for this mechanism is also used for the windshield and rear window washers.

EXTERIOR

51-17

WIPER DEICER <OPTIONAL>

WIPER DEICER <OPTIONAL>


M2510008200184

CONSTRUCTION DIAGRAM

Windshield glass

Heated print

ACB05706AB

For the prevention measures for the wiper freeze-up


at the stop position, the wiper deicer has been
installed. The wiper is deiced by the heater element
integrated in the windshield to perform its operation.
In addition, the wiper deicer is linked with the rear
window defogger.

OUTSIDE MIRROR
M2510008101005

CONSTRUCTION DIAGRAM
Door mirror assembly
Mirror glass

Side turn-signal
lamp

Remote controlled Mirror folding/


unfolding switch
mirror switch
ACC00012 AB

Door mirrors have the following features:


Electric folding remote-controlled door mirrors
have been adopted <Some models>.
Heated mirrors have been adopted.
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Door mirrors with built-in side turn-signal lamps


have been adopted <Some models>.
Low air resistance door mirror shape has been
introduced.

EXTERIOR

51-18

OUTSIDE MIRROR

One of the optional functions, such as the vehicle


speed-dependent automatic unfolding function*,
ignition switch-linked function* or keyless
entry-linked function*, can be selected.

NOTE: *: Using the customise function, the vehicle


speed-dependent automatic unfolding function, ignition switch-linked function or the keyless entry-linked
function can be selected (Refer to P.51-20).

DESCRIPTION OF CONSTRUCTION AND OPERATION


Electric retractable remote controlled door mirror
Ignition switch
(ACC)
Remote controlled
mirror switch (folding/
unfolding switch)
Electric retractable remote
controlled mirror
(Unfolding)
Electric retractable remote
controlled mirror
(Folding)

ON
T1

T1

OFF
ON
OFF
ON

T2

T2

T2

OFF
t

t
ON

T2

T2

t
T2

OFF
t: 0.1 second
T1: 30 seconds
T2: 16 seconds
AC506503AB

When the folding/unfolding switch on the electric


remote control mirror switch is turned ON while the
ignition switch is in ACC or ON position, ETACS
turns either of the door mirror fold relay or unfold
relay ON for 16 seconds to fold or unfold the door
mirrors. Even after the ignition switch is turned OFF,
the door mirrors remain operable for 30 seconds.
If the folding/unfolding switch on the remote control
mirror switch is turned ON while one of the door mirror relays (fold/unfold) is in operation, the other operating relay is turned ON after 0.1 second.

NOTE: Whether the door mirrors are at the folding or


unfolding position is determined by ETACS according to the memory of the door mirror relay position
(fold/unfold) operated previously. For this reason, if
the mirrors are manually folded, they may not move
when the folding/unfolding switch is pressed next
time.

Automatic unfolding function <Initial condition: Keyless entry-linked


folding/unfolding function)
1. Vehicle speed-dependent unfolding
1.

Vehicle speed
Ignition switch

30 km/h
0 km/h
ON
OFF

Remote controlled mirror switch


(folding/unfolding switch)
Door mirror unfold relay

ON
OFF
ON

OFF
Door mirror fold relay

ON
T

OFF
Door mirror position

Unfolding
Folding
T : 16 seconds

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AC207002AB

EXTERIOR

51-19

OUTSIDE MIRROR

When the vehicle speed reaches 30 km/h with the


ignition switch ON and the mirrors folded, ETACS
turns the door mirror unfold relay (ON) for 16 seconds to unfold the door mirrors. However, the door
mirrors do not return to their unfolded positions automatically if the ignition switch is turned from OFF to
ON, and then the folding/unfolding switch on the
remote control mirror switch is operated.
2. Ignition switch-linked folding/unfolding function
1.

ON

Ignition switch

OFF
ON

Driver's door switch

OFF

Door mirror unfold relay

ON

OFF
ON

Door mirror fold relay

OFF

Unfolding
Door mirror position

Folding
T: 16 seconds

AC707463AB

When the ignition switch is turned ON with the mirrors folded, ETACS turns the door mirror unfold relay
(ON) to unfold the door mirrors. When the door is
opened with the ignition switch OFF (LOCK), ETACS
turns the door mirror fold relay (ON) to fold the door
mirrors.
3. Keyless entry-linked folding/unfolding function
1.

Keyless entry transmitter ON


unlock switch
OFF
Keyless entry transmitter ON
lock switch
OFF

ON
Door mirror unfold relay

Door mirror fold relay

OFF
ON

OFF
Unfolding
Door mirror position

Folding
T: 16 seconds
AC707464 AB

Linked with the keyless entry transmitter locking


operation,* ETACS turns the door mirror fold relay
ON to fold the door mirrors, and linked with the keyless entry transmitter unlocking operation, ETACS
turns the door mirror unfold relay ON to unfold the
door mirrors.

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EXTERIOR

51-20

CUSTOMISATION FUNCTION

NOTE: .
*: For vehicles with KOS, the door mirrors are
folded linked with lock operation of KOS, and
unfolded linked with unlock operation.
Using the customise, the functions 1, 2, and 3
can be selected or disabled (Refer to P.51-20).
Whether the door mirrors are at the folding or
unfolding position is memorised and determined
by the previously operated door mirror relay
(fold/unfold). For this reason, if the mirrors are
manually folded, they are not unfolded automatically.

CUSTOMISATION FUNCTION
M2510001400820

By operating the M.U.T.-III ETACS system, the following functions can be customised. The programmed information is held even when the battery
is disconnected.
Adjustment
Adjustment item
Adjusting content
item (M.U.T.-III
(M.U.T.-III display)
display)
Front wiper
operation

Adjustment of the
Normal INT
intermittent
windshield wiper
Variable INT
operation <vehicles
without lighting
Speed Sensitive
control sensor>

Intermittent wiper interval is fixed to 4


seconds.

Adjustment of the
Normal INT
intermittent
windshield wiper
Variable INT
operation <vehicles
with lighting control
Speed Sensitive
sensor>

Intermittent wiper interval is fixed to 4


seconds.

Rain Sensitive

Front /rear
wiper washer

Adjusting content

Disabling or
Only Washer
enabling
Washer & Wiper
washer-linked wiper
function
With after wipe

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Intermittent wiper interval is calculated only


by the wiper volume control.
Intermittent wiper interval is calculated
according to the intermittent wiper volume
control and vehicle speed (initial
condition).

Intermittent wiper interval is calculated only


by the wiper volume control.
Intermittent wiper interval is calculated
according to the intermittent wiper volume
control and vehicle speed.
Intermittent wiper interval is calculated
according to the intermittent wiper volume
control and lighting control sensor (initial
condition).
No function
With function: Without delayed finishing
wipe function <Initial condition>
With function: With delayed finishing wipe
function

EXTERIOR
CUSTOMISATION FUNCTION

Adjustment
item (M.U.T.-III
display)

Adjustment item

Adjusting content
(M.U.T.-III display)

Adjusting content

Intelligent/Comf With/without
ort washer
Comfort washer
function

Disable

No function (Initial condition)

Enable

With function

Intermittent time Adjustment of rear


of rear wiper
wiper interval

0 sec

No wiper interval

4 sec

4 seconds

8 sec

8 seconds (initial condition)

16 sec

16 seconds

51-21

Rear wiper Low Disabling or


Disable
speed mode
enabling rear wiper Enable
continuous
operation

No function

Rear wiper
(linked reverse
gear)

Enable(R wip.ON)

Operates only when the rear wiper switch


is ON.

Enable(R/F wip.)

Operates only when the front or rear wiper


switch is ON (initial condition).

Not Auto

No synchronised operation

Open Vehicle SPD

Vehicle speed-dependent operation

Open/Close by IG

Ignition switch linked operation

OPN/CLS Keyless

Keyless entry linked operation (initial


condition)

Adjustment of
automatic rear
window wiper
operation with
reverse gear
engaged

Auto fold mirror Electric folding door


mirror automatic
unfolding function
<vehicles with
electric retractable
remote controlled
door mirrors>

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With function (initial condition)

NOTES

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52-1

GROUP 52

INTERIOR AND
SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)
CONTENTS

INTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) . . . . . . . . . . . . 52B

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NOTES

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52A-1

GROUP 52A

INTERIOR
CONTENTS
GENERAL INFORMATION . . . . . . . .

52A-2

INSTRUMENT PANEL AND FLOOR


CONSOLE . . . . . . . . . . . . . . . . . . . . .

52A-3

SEAT . . . . . . . . . . . . . . . . . . . . . . . . .

52A-4

FRONT SEAT . . . . . . . . . . . . . . . . . . . . . . .

52A-4

SECOND SEAT . . . . . . . . . . . . . . . . . . . . .

52A-6

SEAT BELT. . . . . . . . . . . . . . . . . . . . .

52A-7

TRIMS . . . . . . . . . . . . . . . . . . . . . . . . .

52A-8

INTERIOR TRIM . . . . . . . . . . . . . . . . . . . . .

52A-8

DOOR TRIM . . . . . . . . . . . . . . . . . . . . . . . .

52A-9

LUGGAGE ROOM . . . . . . . . . . . . . . . 52A-10


HEADLINING . . . . . . . . . . . . . . . . . . . 52A-11

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INTERIOR

52A-2

GENERAL INFORMATION

GENERAL INFORMATION
M2520000101767

Functionality, interior comfort, and safety have been


emphasized, giving interior design for elegance and
relaxation space. Various measures have been taken
actively to protect the environment and recycle
resources.

FEATURES
Quality improvement
1. Full interior trim
2. The double-action folding mechanism of the second seat allows to flip up the seat cushion and
then fold the seatback with easy operation. Due
to this, a lowered flat cargo space can be
achieved without any compromise to seating
comfort.
Usability improvement
1. Armrest (rear floor console, second seat, front
door trim, rear door trim)
2. Cup holder (front floor console, second seat armrest)
3. Bottle holder
4. Tonneau cover <Vehicles with tonneau cover>
5. Luggage hook
Convenient boxes
1. Glove box
2. Card holder (glove box)
3. Seatback pocket (front seat)
4. Centre lower tray

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5.
6.
7.
8.

Rear console tray


Rear floor console box
Rear side box (lower quarter trim RH)
Door pocket (front door trim, rear door trim)

Safety enhancement
1. Front and rear collision protection seat mechanism (front seat)
2. ISO-FIX child seat fixing bar (second seat outside)
3. Tether anchorage (second seat outside)
4. ELR 3-point seat belt
5. Seat belt retractor with a driver's side pre-tensioner and force limiter
6. Seat belt retractor with a passengers side
pre-tensioner and force limiter
Consideration for the optimum driving position
1. Seat height adjustment (drivers seat)
2. Headrestraint with height adjustment (front seat)
3. Seat slide adjustment (front seat)
Measures for resource recycling
1. Aggressively use PP materials that are easy to
recycle and easy to stamp material symbols on
the plastic (resin) parts.
2. Reduction of chemical material (formaldehyde*,
organic solvent)
NOTE: *: Clear and colourless, toxic, irritating odour

INTERIOR

52A-3

INSTRUMENT PANEL AND FLOOR CONSOLE

INSTRUMENT PANEL AND FLOOR CONSOLE


M2520001001473

Key box
Glove box assembly

Instrument centre panel


Decoration panel

Key box
Armrest

Console cup holder

Front floor console


Rear floor console

Console cup holder


USB adapter

Accessory
socket

ACC00967AB

The instrument panel offers the following features:

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The division unit of each part has been enlarged,


also the gap and level difference between the
instrument panel has been minimised to achieve
the delicate quality.

INTERIOR

52A-4

SEAT

A lamp has been added to the large-sized glove


box with card holder have been installed for the
improved convenience.
To the lower part of centre panel, a centre lower
tray that can store up to 6 CDs has been installed
with which jumping out or dropping of stored
items during abrupt start is prevented.
A console cup holder that can store two plastic
bottles or brick packs has been installed in the
front floor console.
Rear console tray that can store a mobile phone,
cards, pens, and others has been installed to the
rear floor console, and additionally, rear floor console box that can store 10 CDs or 7 DVDs has
been installed to under the rear floor console.
Simple and clear form by reducing separations on
the instrument panel.

Soft pads attached around the upper part, thus


improving the sense of touch.
Ergonomic layout where controls are arranged at
the centre of the dash board and face towards
the driver.
High grossed black finish on the instrument centre panel.
Decoration panels, which underline sportiness
(silver carbon) or luxury (wood grain tone), are
arranged optimally in the vicinity of front passenger. <wood grain tone: optional equipment>
The engine can be started and power supply to
accessories can be turned on and off in the conventional manner by inserting a keyless operation
key into the key slot on the instrument panel centre lower (upper part of the front floor console).

SEAT
FRONT SEAT
M2520004001513

Seatback pocket

Headrestraint
adjustment

Reclining adjustment

<Front/rear collision protection seat


mechanism>
Headrestraint

Seatback
frame

Cross frame
Height adjustment

Slide adjustment
ACB05051AB

The front seat offers the following advantages:


The seats are designed to be adjustable in the
reclining and sliding directions.
Headrestraints with a vertical adjustment mechanism have been adopted.

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The seat height adjustment function has been


introduced to the drivers seat. This function
raises and lowers the seat cushion together with
the seatback, thus the driver's waist position in
relation to the seatback is always kept constant,

INTERIOR
SEAT

resulting in the improved riding comfort. By the


height adjustment amount up to 45 mm, the more
optimised driving position can be adjusted. The
pump type seat height adjustment lever has been
adopted for convenient use.
For the driver's seat, 4 WAY power seat has been
adopted for better convenience. <Vehicles with
power seat>
The driver's seat and passenger's seat have
seatback pockets for better convenience.
The frontal and rear-end collision protection seat
structure (backward layout of seatback frame and
optimisation of headrestraint position) has been
adopted to enhance safety during a collision at
lower vehicle speed. The cross frame has been
installed below the seat cushion to reduce the forward travel distance of the passengers during a
frontal collision and has enhance safety.

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52A-5

Glared fabric has been newly developed based


on fine and high-quality fabric has been adopted,
thus offering tailor-made smoothness.
Lateral holding of the seatback has been
improved.
The head restraints is in height than the predecessor, thus enhancing safety.
The heated seat switch is relocated from the seat
to the front floor console, thus improving ease of
operation. <Vehicles with heated seats>

INTERIOR

52A-6

SEAT

SECOND SEAT
M2520005000364

Reclining
adjustment

Double-action
folding structure

Cup holder

<Double-action folding structure>


: ISO-FIX child seat fixing bar positions
: Tether anchorage positions

ACC00464AB

The second seats offer the following features.


The double-action folding mechanism of the second seat allows to flip up the seat cushion and
then fold the seatback with easy operation. Due
to this, a lowered flat cargo space can be
achieved without any compromise to seating
comfort.
Reclining adjustment mechanisms have been
adopted to improve comfort.
Armrests with a cup holder have been installed to
improve convenience.

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Headrestraints have been installed to the second


seats.
The ISO-FIX child seat fixing bar is installed as
standard on the outer seats, and the tether
anchorage on outer seats, improving the versatility of child seat installation.
The structure of the second seat frame has been
optimised and the centre seat belt retractor is
mounted on the roof, thus reducing its weight.

INTERIOR

52A-7

SEAT BELT

SEAT BELT
M2520010001299

Seat belt warning lamp

Seat belt warning lamp


(passenger's side)

Seat belt retractor


ELR 3-point seat belt
incorporated in seat

ELR 3-point seat belt (RH/LH)

ELR 3-point seat belt (RH/LH)

Seat belt retractor


with a pre-tensioner
and force limiter
(driver's side)
Seat belt retractor
(RH/LH)

Seat belt retractor


with a pre-tensioner
and force limiter (passenger's side)

ACC01032 AB

The seat belts offer the following features:

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<Front seat belt>


The 3-point seat belt with ELR has been adopted
together with a pre-tensioner and force limiter.

INTERIOR

52A-8

TRIMS

A seat belt warning lamp has been included on


the combination meter to encourage the driver to
fasten the seat belt when the belt is not connected.
A seat belt warning lamp has been included on
the centre panel to encourage the passenger to
fasten the seat belt when the belt is not connected.

<Second seat belt>


3-point seat belt with ELR has been installed.
The seat belt tongue can be inserted into the
buckle easily as the self-standing buckles are
used for all seating positions.

TRIMS
INTERIOR TRIM
M2520012000883

Quarter trim upper


Upper centre pillar trim

Quarter trim
cover

Front pillar trim

Cowl side trim

Rear end trim


Rear scuff plate
Lower centre pillar trim

Lower quarter trim

Front scuff plate


ACB05046AB

The interior trim is a full trim to improve quality.


The collision energy absorbing structure that is
integrated with a trim has been adopted to the pillar trim. With the structure that reduces head injuries upon the secondary impact against the cabin
during a collision, the safety has been improved.

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Material codes are shown on trim to facilitate


recycling.

INTERIOR

52A-9

TRIMS

DOOR TRIM
M2520012300828

<Rear door trim>

<Front door trim>


Armrest
Armrest

Door pocket
Door pocket
Bottle holder

ACB05049 AB

The door trims offer the following features.


Break-proof resin material has been used for trim
panels, improving safety.
Bottle holders which can store a 500-ml plastic
bottle have been installed to the front door trim
and rear door trim to improve convenience. Also,
the bottle holding capability has been improved to
accommodate bottles with shapes that are difficult to keep upright.
Door pockets have been installed to the front and
rear door trim panels. The front door pockets
have a large capacity that can hold A4-size
maps.
For the armrests, the energy absorbing structure
has been adopted which reduces the mid section
injuries to passengers by collapsing. Also, with
one-piece forming of the cloth with a soft layer
added, the quality has been improved.

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Soft pads are attached to the front door trim


upper panels.
Two types of decoration panels on the instrument
panel passenger side and the front door trim provide a continuous appearance. A luxurious but
moderate wood decoration panel is available for
high grade models. Carbon silver decoration
panel underlining sporty appearance quality
To prevent your fingers from being slipped off
during door closing, the pull handle recess has
been modified.
To accommodate various types of bottles, the
bottle holders are larger but clear in design.

INTERIOR

52A-10

LUGGAGE ROOM

LUGGAGE ROOM
M2520013000422

Tonneau cover

Rear side box

Luggage floor board

Luggage floor board

Luggage floor box

ACC00099AB

The rear side box has been equipped to improve


usability.
Luggage floor box has been equipped to the luggage room floor to improve usability.
Adding a luggage floor box allows virtually flat
flooring from the second seat to the rear end. The
customer can load and unload even long object
much easier.
The luggage floor box is approx. 100 cm long,
approx. 100 cm wide and approx. 15 cm deep
(total capacity: approx. 68 litre). It can accommodate the tonneau cover or a flat tyre repair kit
tidily by partitions.

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The luggage floor board is divided into two pieces


via hinges. This structure allows the driver to gain
access to the luggage floor box by opening a
respective separate lid only even when large
object is being stowed.
The rear side box between the quarter trim and
the luggage floor box is useful for stowing a small
object. The customer can accommodate soft
objects such as plastic bags in the rear side box.
Furthermore, the customer can take out them
easily as the box has no lid.

INTERIOR

52A-11

HEADLINING

HEADLINING
M2520014000674

Headlining

ACB05042AB

Interior design with safe material has been adopted,


achieving more safe and comfortable interior.
Headlining which absorbs and dissolves chemical substances has been adopted. This headlining efficiently absorbs and dissolves a smoking
smell, a life-smell, and formaldehyde*.

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Chemical substances such as formaldehyde and


organic solvent generated from the interior parts
have been minimised by the refined material and
method, improving amenity.
NOTE: *: Clear and colourless, toxic, irritating odour

NOTES

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52B-1

GROUP 52B

SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)
CONTENTS
GENERAL INFORMATION . . . . . . . .
SYSTEM OPERATION. . . . . . . . . . . .

52B-2
52B-7

SIDE-AIRBAG MODULE . . . . . . . . . . . . . .

52B-10

CURTAIN AIR BAG MODULE. . . . . . . . . . .

52B-11

FRONT IMPACT SENSOR . . . . . . . . . . . . .

52B-11

DUAL STAGE AIR BAGS AND SEAT BELT


PRE-TENSIONER. . . . . . . . . . . . . . . . . . . .

SIDE IMPACT SENSOR . . . . . . . . . . . . . . .

52B-11

52B-7

SEAT BELT WITH PRE-TENSIONER. . . . .

52B-12

SIDE AND CURTAIN AIR BAGS . . . . . . . .

52B-8

PASSENGER'S AIR BAG CUT OFF


SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . .

52B-13

PASSENGER'S AIR BAG ON/OFF


INDICATOR LAMP . . . . . . . . . . . . . . . . . . .

52B-13

SRS-ECU . . . . . . . . . . . . . . . . . . . . . . . . . .

52B-14

SRS AIR BAG SPECIAL CONNECTOR . . .

52B-15

SYSTEM CONSTRUCTION . . . . . . . .

52B-8

DRIVER'S AIR BAG MODULE . . . . . . . . . .

52B-8

PASSENGER'S (FRONT) AIR BAG


MODULE. . . . . . . . . . . . . . . . . . . . . . . . . . .

52B-9

KNEE AIR BAG MODULE . . . . . . . . . . . . .

52B-9

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52B-2

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


GENERAL INFORMATION

GENERAL INFORMATION
M2521000102031

To provide a better safety upon impact, the


driver's and front passenger's air bags have been
installed to all vehicles as standard. Furthermore,
the driver's SRS knee airbag, the SRS side airbags or the SRS curtain airbags have been
installed as standard or optional equipment
depending on model type.
The SRS* air bag is a system that is effective with
the seat belt fastened, and it is designed as a
supplemental system of the seat belt.
The driver's and front passenger's SRS air bag
are activated when an impact exceeding the
threshold is applied upon a frontal collision, and
the cushion air bag is instantaneously inflated to
protect the head and chest areas of the front seat
passengers.
The passengers air bag cut off switch which can
enable and disable the passengers (front) air
bag has been equipped in the instrument panel of
passengers side.
The side-airbag is activated when an impact
exceeds the threshold upon a side collision, and
the cushion air bag is instantaneously inflated to
protect the chest area of the front seat passengers.

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The curtain air bag is activated simultaneously


with the side-airbag upon a side collision to protect the heads of the front seat and second seat
passengers.
For the inflator, the gas which is harmless to the
human body has been adopted.
The seat belt pre-tensioner is activated simultaneously with the deployment of driver's and passenger's (front) air bags in case of a frontal
collision. Seat belts are pulled in to eliminate the
slack upon a collision, thus improving the initial
occupant restraint, and reducing the travel distance of the occupants. For the driver's seat, in
addition to the seat belt pre-tensioner for the
shoulder side, the lap pre-tensioner has been
installed on the outer seat belt lower anchor side
in order to improve the restraining performance
around the waist in addition to the chest area.

CAUTION
Do not disassemble the SRS air bag components
or seat belt with pre-tensioner. Also, do not apply
an impact.
NOTE: *: SRS (Supplemental Restraint System)

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-3

GENERAL INFORMATION

CONSTRUCTION DIAGRAM
<Standard meter>

<High contrast meter>

SRS warning lamp

ACB05440

SRS warning lamp

ACB05441

Passenger's (front)
air bag module
Driver's air bag module

Clock spring

Passenger's air bag ON indicator lamp

Passenger's air bag OFF indicator lamp

Passenger's air bag


cut off switch

ACB05561

SRS-ECU

ACB05560

Knee air bag module


Curtain air bag module

Side-airbag module
Seat belt
pre-tensioner

Side impact sensor

Front impact sensor


ACB05423

Seat belt
pre-tensioner
ACC00250 AB

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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-4

GENERAL INFORMATION

CAUTION LABELS
The labels indicating the precautions for handling and maintenance of SRS air bags and seat belt with
pre-tensioner are attached to the locations shown in the figure. If the label is damaged or is dirty, replace with
the new label.
Driver's air bag module

Passenger's (front) air bag module

ACB05535

ACB03681

Sunvisor

Side-airbag module (right and left)

SRS-ECU

ACB05614

Seat belt pre-tensioner (right and left)

Curtain air bag module (right and left)

ACC00035

AC506241
ACB05525

Passenger's air bag cut off switch

Knee air bag module

ACB05536
ACB05526

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ACC00073AB

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-5

GENERAL INFORMATION

SRS SYSTEM CIRCUIT DIAGRAM


Ignition switch (IG1) Fusible link
IG1
relay

SRS-ECU

OFF
ON
No.
16
7.5A

ETACS-ECU

17
Front impact sensor (LH)
22

OFF

ON
OFF
ON
OFF

Passenger's (front)
air bag module

ON
OFF
ON
OFF

Side-airbag module (LH)

OFF
Clock spring

ON
OFF

Driver's air bag module

ON
OFF
ON

Side-airbag module (RH)

ON
OFF

Lap pre-tensioner

ON
OFF
ON
OFF

Seat belt pre-tensioner


(Driver's side)

ON
OFF

Seat belt pre-tensioner


(Passenger's side)

ON
OFF
ON
OFF

Curtain air bag module


(LH)

Curtain air bag module


(RH)

ON
OFF
ON
OFF
ON
OFF
ON

ON
OFF
ON
OFF

ON
OFF

ON
OFF
ON
OFF

ON
OFF
ON
OFF

ON
OFF
ON
OFF

ON
OFF

ON
OFF

OFF

ON
OFF

ON
OFF
ON
OFF

ON
OFF

ON
OFF

OFF

ON
OFF

ON
OFF

ON
OFF

ON
OFF

ON
OFF

ON
OFF
ON

ON
OFF
ON

Note
* : Connector lock switch
Connector connected: ON
Connector disconnected: OFF

6
5
8

27

18
Front impact sensor (RH)
28

41

Side impact sensor (LH)


42

40
39

64

56

65

Side impact sensor (RH)

57
23

Diagnosis connector

35
Diagnosis connector
34
55

29
30

54

CAN bus
line

Combination meter
(SRS warning lamp)

31
32
36

13

Air bag OFF indicator lamp

15

Air bag ON indicator lamp

37
25
60

Passenger's air bag


cut off switch

26
59
17
SRS-ECU Connector

ACB05977 AB

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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-6

GENERAL INFORMATION

Number in system
circuit diagram

Circuit name

Universal harness
Wire size and
colour

Drivers knee air bag (squib) (-)

Drivers knee air bag (squib) (+)

Driver's air bag squib (-)

GR

Driver's air bag squib (+)

W-B

Passenger's (front) air bag squib (+)

Passenger's (front) air bag squib (-)

LG

13

Passengers air bag OFF indicator lamp

15

Passenger's air bag ON indicator lamp

BR

17

Left-side front impact sensor (+)

18

Right-side front impact sensor (+)

22

Ignition switch (IG1) power supply (fuse No. 16)

23

Diagnosis connector

B-W

24

Earth

25

Passenger's air bag cut off switch (-)

B-L

26

Passenger's air bag cut off switch (+)

GR-G

27

Left-side front impact sensor (-)

28

Right-side front impact sensor (-)

29

CAN-C_L

30

CAN-C_H

31

Passenger's seat belt pre-tensioner squib (+)

W-B

32

Passenger's seat belt pre-tensioner squib (-)

B-W

34

Passenger's seat belt lap pre-tensioner squib (-)

35

Passenger's seat belt lap pre-tensioner squib (+)

36

Left-side curtain air bag squib (+)

37

Left-side curtain air bag squib (-)

BR

39

Left-side side-airbag squib (-)

40

Left-side side-airbag squib (+)

41

Left-side side impact sensor (+)

42

Left-side side impact sensor (-)

54

Driver's seat belt pre-tensioner squib (-)

55

Driver's seat belt pre-tensioner squib (+)

BR

56

Right-side side-airbag squib (+)

57

Right-side side-airbag squib (-)

GR

59

Right-side curtain air bag squib (-)

60

Right-side curtain air bag squib (+)

64

Right-side side impact sensor (-)

65

Right-side side impact sensor (+)

NOTE: For how to read the harness wire diameter and wire colour, refer to the Electrical Wiring Diagram.

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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-7

SYSTEM OPERATION

SYSTEM OPERATION
DUAL STAGE AIR BAGS AND SEAT BELT PRE-TENSIONER
M2521000700781

Front impact
sensor (LH)

Front impact
sensor (RH)

Air bags

Frontal collision against


another vehicle
Shock
above a
certain
level
or
Frontal collision against a
solid surface

SRS-ECU
G-sensor (Front air bag)

Ignition judgment

Ignition signal

Seat belt pre-tensioner

Passenger's air bag


cut off switch

Passenger's air bag


OFF indicator lamp
ACC00043AB

SRS-ECU uses data of the front impact sensor (in engine compartment) and G-sensor (in SRS-ECU) to calculate collision severity during frontal collision. SRS-ECU judges necessity of air bag based on the calculated
collision severity. In addition, the SRS-ECU also judges the operation of seat belt pre-tensioner after calculating collision severity. Alternatively, when the passengers air bag cut off switch is set to the air bag off position,
the SRS-ECU illuminates the passengers air bag OFF indicator lamp by disabling the deployment of passengers (front) air bag.

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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-8

SYSTEM CONSTRUCTION

SIDE AND CURTAIN AIR BAGS


M2521000800573

Side-airbag modules
Side impact
sensor (RH)

Side impact against another


vehicle

Side impact
sensor (LH)

Shock
above a
certain
level

Ignition signal
Ignition judgment

G-sensor (Side-airbag,
curtain air bag)
AC802080

SRS-ECU
Curtain air bag modules

ACB05593
ACC00075AB

SRS-ECU uses data of the side impact sensor and


G-sensor (in SRS-ECU) to calculate collision severity, during side collision. SRS-ECU judges necessity
of side-airbag and curtain air bag based on the calculated collision severity.

SYSTEM CONSTRUCTION
DRIVER'S AIR BAG MODULE
M2521002000766

For items other than below, refer to GROUP 37 Steering Wheel P.37-3.

Inflator

Squib
connectors
ACB03701AC

It incorporates an SRS airbag to protect the driver in


the event of a frontal collision.

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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-9

SYSTEM CONSTRUCTION

The airbag module is equipped with an inflator that


does not contain sodium azide.

The air bag is made of nylon and is inflated by the


gas from the inflator. Then, as the air bag contacts
the passenger, the gas is discharged through two
openings of backside of air bag, thus deflating the air
bag to reduce the impact on the passenger.

PASSENGER'S (FRONT) AIR BAG MODULE


M2521003000628

Passenger's (front)
air bag module

Inflator

Squib
connectors
ACB05537

ACB05622
ACC00265 AB

The passengers (front) air bag module consists of


an air bag, and their fasteners.
The air bag is made from nylon and inflates by the
gas from the inflator. As a passenger is being
pressed to the air bag, it deflates, discharging gas
from two vents at the side of the air bag to reduce the
shock from the impact.

For the inflator, the gas which is harmless to the


human body has been used.

KNEE AIR BAG MODULE


M2521002600177

Section A A
Inflator
Cover

A
Air bag

ACB05596

Knee air bag module

ACB05623
ACC00159AB

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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-10

SYSTEM CONSTRUCTION

The knee air bag module consists of a cover, an air


bag, an inflator, and the fixing gear relating to those
parts, and is installed under the steering column.
Like the driver's and front passenger's air bags, the
knee air bag is inflated upon a frontal collision for
better protection of the driver.

For the inflator, the gas which is harmless to the


human body has been used.

SIDE-AIRBAG MODULE
M2521004000557

Air bag module

AC801674
ACC00074 AB

The side-airbag module consists of an air bag, air


bag cover, inflator and their fasteners. The modules
are installed in the outer side supports of the drivers
and front passengers seatbacks. The side-airbags
help protect the occupants regardless of the seat
position and seatback angle.

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The air bags are compactly folded and stored under


the cover. On the side of the air bag, there are holes
through which gas is partially released to alleviate
shock to the occupant when the air bag is deployed.
For the inflator, the gas which is harmless to the
human body has been used.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-11

SYSTEM CONSTRUCTION

CURTAIN AIR BAG MODULE


M2521000500431

Curtain air bag module

Inflator

ACB05422
ACC00251AB

The curtain air bag module consists of an air bag, an


inflator, and the fixing gear relating to those parts,
and is installed in the roof side sections (from the
driver's and the passenger's front pillars to the rear
pillars).
An inflator that does not contain sodium azide is
used.

FRONT IMPACT SENSOR


M2521005000646

Headlamp support
panel upper

The front impact sensor transmits the coded


acceleration data to SRS-ECU. Based on the
data, SRS-ECU determines the deployment
stage of the front air bag, then energises appropriate squib.
SRS-ECU performs the diagnostics of the front
impact sensor internal components. If a malfunction occurs, it sets the diagnosis code.

SIDE IMPACT SENSOR


M2521006000575

Side impact
sensor

Front impact
sensor
ACB05523AB

The front impact sensor is installed on the headlamp support panel upper in the engine room,
and the analogue G-sensor is housed in the front
impact sensor.

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Front seat belt


ACB05524AB

The side impact sensors are installed to the lower


part of the centre pillars on both sides, and the
analogue G-sensor is housed in the side impact
sensor.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-12

SYSTEM CONSTRUCTION

The front impact sensor transmits the coded


acceleration data to SRS-ECU. Based on the
data, SRS-ECU determines the deployment of
the side-airbags and curtain air bags, then energises appropriate squib(s).

SRS-ECU performs the diagnostics of the side


impact sensor internal components. If a malfunction occurs, it sets the diagnosis code.

SEAT BELT WITH PRE-TENSIONER


M2521008000786

Gas generator

Ball

Pipe

Seat belt pre-tensioner

ACC00046
ACC00081

Pinion

Ring gear
Spool
ACC00504

ACC00505
ACC00555 AB

The seat belt incorporating the pretensioner automatically winds the seatbelt upon front impact to
reduce forward shifting of the passenger.

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The seat belt pre-tensioner ignites the gas generator


and emits gas with the electric current supplied from
SRS-ECU. The gas pressure shifts the ball in the
pipe and the balls comes in contact with the protrusion of the ring gear, which is inserted in the ring
gear and then interlocked with the pinion is inserted
in the ring gear The ring gear rotation forces the pinion to turn the spool toward the belt wind direction to
wind the belt.

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-13

SYSTEM CONSTRUCTION

PASSENGER'S AIR BAG CUT OFF SWITCH


M2521001700278

Instrument panel

Passenger's air bag


cut OFF switch

Front view

ACB05631

ACB05632
ACC00118 AB

Passengers air bag cut off switch is located in the


instrument panel passengers side. The passengers
air bag cut off switch can be used to disable the passenger's (front) air bag.
To turn an air bag off, follow these steps:
1. Insert the ignition key into the key opening of
the appropriate air bag cut off switch, and turn
that air bag cut off switch to the "OFF" position.
2. Remove the key from the key opening of that
air bag cut off switch.

3. Insert the key into the ignition switch, and turn


the ignition to "ON" position.
To turn an air bag on, follow these steps:
1. Insert the key into the key opening of the
appropriate air bag cut off switch, and turn
that air bag cut off switch to "ON" position.
2. Remove the key from the key opening of that
air bag cut off switch.
3. Insert the key into the ignition switch, and turn
the ignition to "ON" position.

PASSENGER'S AIR BAG ON/OFF INDICATOR LAMP


M2521001600196

Hazard indicator assembly

Passenger's air bag


OFF indicator lamp
Passenger's air bag
ON indicator lamp

ACB05034

ACB05561
ACC00116AB

The passengers air bag ON/OFF indicator lamp is


installed in centre air outlet.

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When passengers air bag cut off switch is turned


OFF, the indicator will stay on to show that the passengers (front) air bag is not operational.

52B-14

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)


SYSTEM CONSTRUCTION

When passengers air bag cut off switch is turned


ON, the indicator goes off to show that the passengers (front) air bag is operational.

SRS-ECU
M2521007001054

In addition to the analogue G-sensor and safing


G-sensor for the frontal collision, the SRS-ECU
incorporates the analogue G-sensor and safing
G-sensor for the side collision. Upon a frontal collision, when the impact G is simultaneously detected
by the front impact sensor in the engine room, analogue G-sensor, and safing G-sensor for the frontal
collision in SRS-ECU, SRS-ECU outputs the ignition
signal to the driver's and passenger's (front) air bag
modules (squibs).
Upon a side collision, when the lateral impact G is
simultaneously detected by the analogue G-sensor
of side impact sensor and the safing G-sensor for
side collision in SRS-ECU, the SRS-ECU outputs the
ignition signal to the side-airbag module (squib) and
the curtain air bag module (squib) of the relevant
side that is subjected to the impact.
Also, SRS-ECU has the following functions that
improve the system reliability.
Power supply back-up function (back-up condenser) in preparation for the power supply malfunction upon a collision
Booster function (DC-DC converter) in preparation for the battery voltage drop
Diagnosis function that performs a system check

DIAGNOSIS FUNCTION
To improve the system reliability, SRS-ECU performs
the diagnostics of each part. If a malfunction is
detected, it lights up the SRS warning lamp, and
stores the contents as the corresponding diagnosis
code. Also, to facilitate the system check, it has the
following functions, and the check can be performed
using M.U.T.-III.
Diagnosis code set
Service data output
Actuator test

DIAGNOSIS CODE SET


SRS-ECU performs a self-diagnosis on the following
items. If a malfunction is detected, its content (diagnosis code) is stored in the involatile memory (EEPROM*). Therefore, the diagnosis code will not be
erased even when the battery terminal is disconnected. The diagnosis code can be erased using
M.U.T.-III.
NOTE: .
*: EEPROM (Electrical Erasable & Programmable
Read Only Memory): ROM that can be programmed or erased electrically
For each diagnosis item, refer to Workshop Manual.

DATA LIST OUTPUT


Using M.U.T.-III, the service data can be read.
NOTE: For service data items, refer to Workshop
Manual.

ACTUATOR TEST
Using M.U.T.-III, the actuator can be forcibly operated. For the actuator test specification, refer to
Workshop Manual.

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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52B-15

SYSTEM CONSTRUCTION

SRS AIR BAG SPECIAL CONNECTOR


M2521009001027

Curtain air bag module (RH)


A

Side-airbag module (RH)


A

Seat belt pre-tensioner (RH)

Passenger's (front) air bag module


Clock spring

SRS-ECU

Driver's air bag module

Seat belt pre-tensioner (LH)

A
A

Lap pre-tensioner
A
Side-airbag module (LH)
Curtain air bag module (LH)
A
A

AC607646 AI

To enhance the system reliability, a connector short


circuiting mechanism is integrated in the SRS-ECU
connector, air bag module connectors, clock spring
connector, and pre-tensioner connectors (black connector "A" shown in the figure).

CONNECTOR SHORT-CIRCUIT MECHANISM


SRS-ECU connector

Wiring harness-side connector


Wiring harness-side connector
(terminal to short-circuit)

Short spring
Partition panel

Connector connected
Terminal to short-circuit

Partition panel
(SRS-ECU-side
connector)

Short spring
(wiring harness-side
connector)
AC507316 AB

This mechanism prevents the improper deployment


of air bag module because of the current application
to the squib due to the static electricity when connectors between SRS-ECU and air bag modules
(squibs) are disconnected. When the connector is

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disconnected, the short spring short circuits the (+)


and (-) of squibs, and prevents the static electricity
from generating the potential difference. This connector mechanism is adopted for the following connectors.
SRS-ECU connector

52B-16

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Connector between the clock spring and


body-side wiring harness
Each air bag module connector

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SYSTEM CONSTRUCTION

Intermediate connector between curtain air bag


module and SRS-ECU

54-1

GROUP 54

CHASSIS
ELECTRICAL
CONTENTS

CHASSIS ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54A


LOCAL INTERCONNECT NETWORK (LIN) . . . . . . . . . . . . . . . 54B
CONTROLLER AREA NETWORK (CAN) . . . . . . . . . . . . . . . . . 54C

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NOTES

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54A-1

GROUP 54A

CHASSIS
ELECTRICAL
CONTENTS
DIAGNOSIS SYSTEM . . . . . . . . . . . .
GENERAL INFORMATION. . . . . . . . . . . . .

54A-3
54A-3

AUDIO AND NAVIGATION


SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 54A-36
GENERAL INFORMATION . . . . . . . . . . . . .

54A-36

54A-4

RADIO AND CD PLAYER . . . . . . . . . . . . . .

54A-38

54A-4

MITSUBISHI MULTI COMMUNICATION


SYSTEM (MMCS) . . . . . . . . . . . . . . . . . . . .

54A-40

54A-5

REAR VIEW CAMERA . . . . . . . . . . . . . . . .

54A-42

EXTERIOR LAMPS. . . . . . . . . . . . . . . . . . .

54A-5

INTERIOR LAMP . . . . . . . . . . . . . . . . . . . .

54A-11

STEERING WHEEL REMOTE CONTROL


SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . .

54A-43

USB ADAPTER . . . . . . . . . . . . . . . . . . . . . .

54A-44

54A-12

HANDS-FREE INTERFACE SYSTEM . . . .

54A-44

54A-20

SPEAKER . . . . . . . . . . . . . . . . . . . . . . . . . .

54A-44

ANTENNA . . . . . . . . . . . . . . . . . . . . . . . . . .

54A-45

ROCKFORD FOSGATE PREMIUM


SOUND SYSTEM . . . . . . . . . . . . . . . . . . . .

54A-45

GENERAL INFORMATION . . . . . . . . . . . . .

54A-45

AUDIO AMPLIFIER . . . . . . . . . . . . . . . . . . .

54A-46

BATTERY. . . . . . . . . . . . . . . . . . . . . .
GENERAL INFORMATION. . . . . . . . . . . . .

LIGHTING. . . . . . . . . . . . . . . . . . . . . .

FUNCTION AND CONTROL BY


ETACS-ECU. . . . . . . . . . . . . . . . . . . . . . . .
CUSTOMISATION FUNCTION. . . . . . . . . .

COMBINATION METER . . . . . . . . . .
GENERAL INFORMATION. . . . . . . . . . . . .

54A-22
54A-22

MULTI-INFORMATION DISPLAY
<STANDARD METER>. . . . . . . . . . . . . . . .

54A-24

MULTI INFORMATION DISPLAY


<HIGH CONTRAST METER>. . . . . . . . . . .

SPEAKER . . . . . . . . . . . . . . . . . . . . . . . . . .

54A-47

54A-26

DIGITAL RADIO . . . . . . . . . . . . . . . . . . . . .

54A-48

BUZZER . . . . . . . . . . . . . . . . . . . . . . . . . . .

54A-30

DC/DC CONVERTER . . . . . . . . . . . . . . . . .

54A-48

REVERSING SENSOR (CORNER


SENSOR AND BACK SENSOR) . . . .
GENERAL INFORMATION. . . . . . . . . . . . .

54A-32
54A-32

ACCESSORY SOCKET . . . . . . . . . . . 54A-35


GENERAL INFORMATION. . . . . . . . . . . . .

COLUMN SWITCH. . . . . . . . . . . . . . .
GENERAL INFORMATION. . . . . . . . . . . . .

IMMOBILIZER SYSTEM <Vehicles


without keyless operation system> . 54A-50
GENERAL INFORMATION . . . . . . . . . . . . .

54A-50

ETACS . . . . . . . . . . . . . . . . . . . . . . . . 54A-53

54A-35

GENERAL INFORMATION . . . . . . . . . . . . .

54A-53

54A-36

FUNCTION AND CONTROL BY


ETACS-ECU. . . . . . . . . . . . . . . . . . . . . . . . .

54A-53

54A-36

CUSTOMISATION FUNCTION . . . . . . . . . .

54A-54

Continued on next page

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54A-2
SECURITY ALARM . . . . . . . . . . . . . . 54A-59
GENERAL INFORMATION. . . . . . . . . . . . .

54A-59

LANE DEPARTURE WARNING


SYSTEM (LDW) . . . . . . . . . . . . . . . . . 54A-64

ETACS-ECU FUNCTIONS AND CONTROLS


<Vehicles without security alarm sensor>. .
54A-62

General . . . . . . . . . . . . . . . . . . . . . . . . . . . .

54A-64

SYSTEM OPERATION . . . . . . . . . . . . . . . .

54A-66

ETACS-ECU FUNCTIONS AND CONTROLS


<Vehicles with security alarm sensor> . . . .
54A-63

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . .

54A-66

CUSTOMISATION FUNCTION. . . . . . . . . .

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54A-63

CHASSIS ELECTRICAL

54A-3

DIAGNOSIS SYSTEM

DIAGNOSIS SYSTEM
GENERAL INFORMATION
M2544100200740

For improved serviceability, a diagnosis connecter


for inspection of M.U.T.-III is built into the instrument
panel, near the position of the driver's left foot.
System name
Diagnosis Output of Actuator
code set
service
test
data

Erasure of
diagnosis
code by the
M.U.T.-III

Freeze
frame
data

Special
function

Coding

MPI

Diesel

A/T, CVT

Electric power
steering (EPS)

ABS, ASC

SRS air bag

Air conditioner

LDW

ETACS ECU

KOS

IMMO/Keyless

LIN

ACC

Combination
meter

Steering angle
sensor

AND (CAN box


unit)

Audio

ETG

4WD

AS&G

OSS

Corner sensor

NOTE: .
1. : Indicates that the diagnosis function is set.
2. : Indicates that the diagnosis function is not set.

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CHASSIS ELECTRICAL

54A-4

BATTERY

DIAGNOSIS CONNECTOR

Diagnosis connector

Diagnosis connector

ACB05016AB

Diagnosis connector
Terminal
No.

Connecting contents

Diagnosis control

Terminal
No.

Connecting contents

2, 3

Earth

Earth

CAN communication line (CAN_H)

7, 8

MPI

9 to 13

14

CAN communication line (CAN_L)

15

16

Battery power supply

BATTERY
GENERAL INFORMATION
M2544200200855

The Q-85 battery has been adopted. <4J11 (vehicles with AS&G system)>
The T-105 battery has been adopted. <4N14
(vehicles with AS&G system)>

<Except vehicles for Russia>


The 75D23L battery has been adopted. <4J11
(vehicles without AS&G system)>
The 95D31L battery has been adopted. <4N14
(vehicles without AS&G system)>

<Vehicles for Russia>


The 75D23L battery has been adopted.

Item

75D23L

95D31L

Q-85

T-105

Voltage V

12

12

12

12

Capacity (5-hour rate) Ah

52

64

52

64

Electrolytic fluid specific gravity 1.220 1.290


(fully charged state at 20C)

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CHASSIS ELECTRICAL

54A-5

LIGHTING

LIGHTING
EXTERIOR LAMPS
M2544300301131

Construction diagram
<Halogen type headlamp assembly>
Side turn-signal lamp
(Door mirror type)

Front turn-signal lamp

Low-beam

Side turn-signal lamp


(Fender panel type)

High-beam

Position lamp

<Discharge type headlamp assembly>


Front turn-signal lamp

Front fog lamp (vehicles without daytime running lamp),


Front fog lamp (vehicles with daytime running lamp),
Daytime running lamp

High-beam

Low-beam

Position lamp
ACC00151AC

High-mounted stop lamp

Licence plate lamp

Rear fog lamp <LHD>,


Back-up lamp <RHD>,
or Reflector
Stop/tail lamp

Rear fog lamp <RHD>,


Back-up lamp <LHD>,
or Reflector

Rear
turn-signal
lamp

Rear
combination
lamp
ACC00150AC

There are two types of headlamp assemblies:


halogen type and discharge type (optional).
The headlamp assembly employs the four-lamp
integrated with the headlamp (low-beam), headlamp (high-beam), front turn-signal lamp, and
position lamp.

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The newly adopted discharge headlamp for low


beam provides a much better view than ordinary
halogen lamps. <Vehicles with discharge type
headlamp>
Switching of the high-beam and low-beam illumination of the discharge type headlamp is controlled by moving the lightproof board in the projector
unit according to the signal from the column
switch (lighting switch).

CHASSIS ELECTRICAL

54A-6

LIGHTING

For the low-beam of the headlamp, the headlamp


manual levelling system <Vehicles with halogen
type headlamp> (Refer to .) and the headlamp
automatic levelling system <Vehicles with discharge type headlamp> (Refer to .) have been
adopted so that the height adjustment of the optical axis can be performed depending on the vehicle load status.
There are three types of front fog lamps; front fog
lamp (vehicles without daytime running lamp),
front fog lamp (vehicles with daytime running
lamp) and daytime running lamp. These are
installed on the front bumper.
The rear fog lamp and back-up lamp have been
installed to the rear bumper.
Two types of the side turn-signal lamp have been
established: the one attached to the fender panel
and the one integrated into the door mirror.

The rear combination lamp are integrated with


the stop/tail lamp and rear turn-signal lamp.
The LED-type high-mounted stop lamp have
been integrated into the tailgate.
The licence plate lamp have been installed to
above the licence plate.
The lighting system is provided with headlamp
automatic-shutdown function, auto lamp function,
welcome light function and coming home light
function (Refer to P.54A-12).
For the flasher timer function of turn-signal lamp,
the comfort flasher function has been adopted to
improve the operability when changing the lane.
When the turn-signal lamp switch (lighting switch)
is operated for a short time, this function flashes
the turn-signal lamp of the operated direction
three times (Refer to P.54A-12).

Specifications
Item
Headlamp assembly <Vehicles with
halogen type headlamp>

Headlamp assembly <Vehicles with


discharge type headlamp>

Front fog lamp

Daytime running lamp

High-beam W

60 (HB3)

Low-beam W

55 (H7)

Position lamp W

5 (W5W)

Front turn-signal lamp W

21 (PY21W)

High-beam W

60 (HB3)

Low-beam W

35 (D4S)

Position lamp W

5 (W5W)

Front turn-signal lamp W

21 (PY21W)

Front fog lamp (vehicles without daytime


running lamp) W

55 (H11)

Front fog lamp (vehicles with daytime


running lamp) W

35 (H8)

Daytime running lamp W

13 (P13W)

Rear fog lamp W

21 (W21W)

Back-up lamp W

21 (W21W)

Side turn-signal lamp


Rear combination lamp
High-mounted stop lamp

Fender panel type W

Door mirror type

LED type

Stop/tail W

21 (P21/5W)

Rear turn-signal W

21 (PY21W)

Integrated in tailgate spoiler

LED type

Licence plate lamp W


NOTE: The brackets ( ) show the bulb type.

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5 (W5W)

CHASSIS ELECTRICAL

54A-7

LIGHTING

Headlamp manual levelling system


The beam direction of the headlamps changes
according to the number of passengers and the
amount of load. The headlamp manual levelling function is a system that allows the driver to change the
direction of headlamp beam so that the drivers of
oncoming cars are not dazzled by the headlamps.
The headlamp levelling switch allows changing the
direction in five steps: 0 to 4.

Headlamp levelling
switch
ACC00006AB

Relationship between the switch positions and the number of passengers/loads


<5-seating>
Passenger and
load

AC607611

Switch position

AC607612

AC607613

AC607614

One or two
passengers

Five passengers Five passengers Driver and


and heavy loads heavy loads

2 or 3

<7-seating>
Passenger and
load

AC607615

Switch position

AC607616

AC607617

AC607618

AC704413

One or two
passengers

Four
passengers
(front seat and
third seat)

Seven
passengers

Seven
Driver and
passengers and heavy loads
heavy loads

NOTE: Each switch position is for reference. In each switch position, when the headlamp beam is too high,
turn the switch to one-level higher position.

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CHASSIS ELECTRICAL

54A-8

LIGHTING

Operation
AC302836

Fuse

Headlamp
levelling
unit (LH)

Headlamp
levelling
unit (RH)

Variable resistor

Motor
drive
circuit

Variable resistor

Voltage
comparison
circuit
CPU

Motor
drive
circuit

Voltage
comparison
circuit
CPU

Headlamp
levelling
switch
1

23
ILL

AC314086AB

1. The headlamp levelling switch increases the


resistance as it is turned from 0 to 4. Turning the
headlamp levelling switch changes the voltage at
point A. When the headlamp levelling switch is
turned from 0 to 4, the voltage at point A
decreases. Upon detection of this voltage change,
the headlamp levelling unit turns the motor to
lower the beam direction. At this time, the
resistance of the variable resistor in the headlamp
assembly changes, and the voltage at point B
decreases gradually. When the voltages at points
A and B become equal, the headlamp levelling
unit stops the motor.

2. Turning the headlamp levelling switch from 4 to 0


increases the voltage at point A, and then the
headlamp levelling unit turns the motor in the
direction opposite to that mentioned in Item 1,
increasing the voltage at point B. When the
voltages at points A and B become equal, the
headlamp levelling unit stops the motor.
3. The headlamp levelling unit detects voltage
changes caused by headlamp levelling switch
operation, and turns the motor to change the
directions of the headlamp reflectors for the
adjustment of the headlamp beam direction.

Headlamp automatic levelling system


The beam direction of the headlamps (vertical angle)
changes according to the number of passengers and
the amount of load. The headlamp automatic levelling system is a system that automatically controls
the beam direction of headlamps (up and down
angle) when parking or travelling with stable vehicle
attitude so that the drivers of oncoming cars and of
cars driving in front are not dazzled by the headlamp
beam that is directed upwards.

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Operational Description
The beam direction of headlamps is automatically
controlled according to driving conditions as
described in the table below.

CHASSIS ELECTRICAL

54A-9

LIGHTING

Vehicle condition

Control content

When parking

When the engine is stopped with the headlamp (low-beam) ON or


when the vehicle is stopped with the headlamp (low-beam) ON and
the accelerator pedal is released, the ETACS-ECU controls the beam
direction according to the height sensor values of the change in load
resulting from getting on/off of passengers or loading/unloading of
loads.

When driving at a constant speed

When a vehicle starts on curb, the travelling vehicle posture changes


from the posture during parking, so that the beam direction changes.
To control the improper beam direction caused by such vehicle
attitude change, the ETACS-ECU controls the beam direction while
travelling with stable vehicle attitude. This beam direction control
while travelling with stable vehicle attitude is performed only once
between a vehicle stop and the next stop. When driving is started on a
gravel or rough road, the beam direction control is activated after the
vehicle attitude becomes stable on a paved road.

System component and function

ETACS-ECU

Rear height
sensor

ACB04436
ACB04414

Front height
sensor

ACB04435

Headlamp assembly
(integrating headlamp
automatic levelling motor)
ACC00005AB

Parts name

Functional description

Ignition switch

Supplies power to the ETACS-ECU when the ignition switch is in


the ON position.

Height sensor (front)

Detects the elongation/contraction of the front suspension and


transmits the signal to the ETACS-ECU.

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54A-10

CHASSIS ELECTRICAL
LIGHTING

Parts name

Functional description

Height sensor (rear)

Detects the elongation/contraction of the rear suspension and


transmits the signal to the ETACS-ECU.

Headlamp assembly (integrating


headlamp automatic levelling motor)

Drives the headlamp reflector by receiving signals from the


ETACS-ECU.

Combination meter

Send an odometer indication value to the ETACS-ECU.

ABS-ECU or ASC-ECU

Transfers the vehicle travel distance information to the


ETACS-ECU.

Engine-ECU

Transfers engine speed signals and accelerator pedal position


signals to the ETACS-ECU.

ETACS-ECU

Transfers lighting switch position signals, all door switch


ON/OFF signals, tailgate latch switch ON/OFF signals,
hazard warning lamp switch ON/OFF signals, headlamp
(low-beam) ON/OFF status signals.
Controls the headlamp automatic levelling motor integrated in
the headlamp assembly based on the signals form switches
and sensors to control the beam direction according to the
vehicle posture.

Diagnosis connector

Outputs diagnosis codes.

System block diagram


Ignition switch (IG1)

Engine-ECU

Headlamp assembly (LH)


(integrating headlamp
automatic levelling motor)

(CAN-C
communication)

ETACS-ECU
ABS-ECU or
ASC-ECU

Headlamp assembly (RH)


(integrating headlamp
automatic levelling motor)

Height sensor (front)

Diagnosis connector

Height sensor (rear)


(CAN-C-Mid
communication)

Combination meter
ACB05989AB

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CHASSIS ELECTRICAL

54A-11

LIGHTING

INTERIOR LAMP
M2544300400823

CONSTRUCTION DIAGRAM
Front room lamp
(map and room lamp)

Rear room lamp


Luggage compartment lamp

Downlight
ACB05572

Ignition key cylinder


illumination lamp

ACB05571

Glove box lamp

Vanity mirror lamp


ACB05573

ACC00330AB

A front room lamp, installed to the front part of the


roof, has been equipped with the lens-push type
map & room lamp which can be operated easily
from the driver's and front passenger's seat,
offering an excellent operability for turning on and
off the lamp.
The front room lamp incorporates a downlight.
The rear room lamp which illuminates the rear
passenger's seat is installed to above the second
seat.
The luggage room lamp which illuminates the
luggage room is installed to the upper part of the
luggage room.

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A glove box lamp has been added to the glove


box.
A ignition key cylinder illumination lamp has been
added to the ignition key cylinder. <Vehicles without KOS>
The vanity mirror lamps have been installed on
the sun visors of driver's and front passenger's
seats.
The interior lamp dimmer control function, interior
lamp automatic-shutoff function and ignition key
cylinder illumination lamp control function have
been adopted for the interior lamp (Refer to Function and Control by ETACS-ECU P.54A-12).

CHASSIS ELECTRICAL

54A-12

LIGHTING

Specifications
Item

Specification

Front room lamp (map and room lamp) W quantity

82

Downlight

LED type

rear room lamp W

Luggage compartment lamp W

Glove box lamp W

1.4

Ignition key cylinder illumination lamp W <Vehicles without KOS>

1.4

Vanity mirror lamp W

FUNCTION AND CONTROL BY ETACS-ECU.


M2544300600980

Following functions are controlled by ETACS-ECU.


Function
Headlamp

Headlamp automatic-shutdown function


Auto lamp function <vehicles with lighting control sensor or
vehicles with LDW>
Auto lamp function <vehicles with photo sensor>
Wiper-linked auto lamp function <vehicles with photo sensor>
Daytime running lamp function
Welcome light function
Coming home light function

Flasher timer function

Turn-signal lamp
Comfort flasher function
Hazard warning lamp
ESS (Emergency Stop signal System)

Fog lamp

Front fog lamp function


Rear fog lamp function

Interior lamp

Interior lamp dimmer control function


Interior lamp automatic-shutoff function
Ignition key cylinder illumination lamp control function

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Function
description

CHASSIS ELECTRICAL

54A-13

LIGHTING

HEADLAMP
HEADLAMP AUTOMATIC-SHUTDOWN FUNCTION (INITIAL CONDITION: WITH
FUNCTION)
ON

Ignition switch (IG)

OFF

Driver's
door switch

(Open) ON
(Closed) OFF
Headlamp

Lighting switch

Tail lamp
OFF

Tail lamp output


Headlamp output

ON
OFF
ON
OFF

3 minutes

Even when the lighting switch (tail lamp switch or


headlamp switch) is ON, the headlamp (including the
tail lamps) turns off automatically with any of the following conditions to prevent the battery discharge
caused by unattended operation.
If the ignition switch is turned OFF with the lighting switch ON, the lamp turns off automatically
after 3 minutes. If the driver's door is opened during the 3 minutes, the lamp turns off after 1 second.
If the lighting switch is turned to the tail lamp position or headlamp position from OFF with the ignition switch OFF, the lamps do not turn off
automatically.
NOTE: This function can be cancelled through customisation (Refer to Customisation Function
P.54A-20).

AUTO LAMP FUNCTION (INITIAL


CONDITION: ILLUMINATES IN
STANDARD AMBIENT BRIGHTNESS)
<vehicles with lighting control sensor or
vehicles with LDW>
Lighting control sensor
(rain sensor)

Interior mirror

Lighting control
sensor
(lamp sensor)

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AC703843AC

1 second

AC606266 AB

Auto lamp function automatically turns ON/OFF


the headlamp and tail lamp according to the signal from the lighting control sensor (lamp sensor)
attached to the windshield when the lighting
switch is in the AUTO position.
The lamp sensor and the rain sensor are incorporated into the lighting control sensor. The lamp
sensor is used for the auto lamp function, and the
rain sensor for the rain sensitive wiper function *.
NOTE: *: For the rain sensitive wiper function, refer
to GROUP 51, Windshield Wiper and Washer
P.51-7.
The lighting control sensor (lamp sensor) detects
the front and surrounding brightness of the vehicle. With this detection, it is judged that the vehicle enters a tunnel or just drives under a bridge.
When it is judged that the vehicle drives through
a tunnel, the headlamp and tail lamp are automatically turned ON. When it is judged that the
vehicle drives under a bridge, the headlamp and
tail lamp are not turned ON automatically. When
the vehicle surroundings get dark in case such as
evening, the headlamp and tail lamp are automatically turned ON.
The timing that the headlamp and tail lamp are
automatically turned ON when the vehicle surroundings get dark in case such as evening can
be adjusted by the customisation function. (Refer
to Customisation Function P.54A-20.)

CHASSIS ELECTRICAL

54A-14

LIGHTING

AUTO LAMP FUNCTION (INITIAL CONDITION: ILLUMINATES IN STANDARD AMBIENT


BRIGHTNESS) <Vehicles with photo sensor>
Ignition switch (IG1)
Lighting switch

Photo
sensor
voltage

Headlamp and tail lamp

ON
OFF
AUTO
OFF

2.46 V
1.66 V
0.9 V
ON
OFF

T1: 15 m driving or 3 seconds


T2: 15 m driving or 1 seconds

When the lighting switch is turned to the AUTO position with the ignition switch turned to the ON position,
the ETACS-ECU controls the tail lamp relay and
headlamp relay output depending on the photo sensor voltage (varies with the ambient brightness) and
automatically controls ON/OFF operation of the tail
lamp and headlamp.
Headlamp and tail lamp illumination conditions
With the photo sensor voltage being at the tail
lamp ON voltage or less, when the ignition switch
is turned to the ON position and the lighting
switch to the AUTO position, the headlamp and
tail lamp illuminate.
When the ignition switch is in the ON position and
the lighting switch in the AUTO position, if the
vehicle is driven for 15 m with the photo sensor
voltage being at the tail lamp ON voltage or less,
or the status continues for 3 seconds, the headlamp and tail lamp illuminate.
When the ignition switch is in the ON position and
the lighting switch in the AUTO position, if the
vehicle is driven for 15 m with the photo sensor
voltage being at the headlamp ON voltage or
less, or the status continues for 1 second, the
headlamp and tail lamp illuminate.

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T1

T1

T1

T2
AC606267 AF

Tail lamp and headlamp turning OFF condition


With the photo sensor voltage being at the tail
lamp OFF voltage or more, when the vehicle is
driven for 15 m or the status continues for 3 seconds, the headlamp and tail lamp go out.
NOTE: .
1. If a malfunction such as open circuit occurs to the
auto-light sensor, the headlamp is kept ON by the
fail-safe function.
2. Through customisation, the sensitivity of
auto-light sensor can be adjusted (Refer to Customisation Function P.54A-20).
3. To reduce the electrical load at cranking, headlamp illumination is prohibited for 3 seconds after
the ignition key is turned ON while the engine is
not running (for the cranking of 3 seconds or less,
the headlamp is illuminated after the cranking
operation is completed).

CHASSIS ELECTRICAL

54A-15

LIGHTING

WIPER-LINKED AUTO LAMP FUNCTION (INITIAL CONDITION: WITHOUT FUNCTION)


<Vehicles with photo sensor>

Windshield wiper
switch
Lighting switch

ON
OFF
AUTO
OFF

Illuminated

Headlight

Extinguished
t

t: 3 seconds
T: 1 second

When the lighting switch is in AUTO position, the


headlamp will illuminate 3 seconds after the windshield wiper has been turned on.

T
AC101630 AB

NOTE: Using a customisation function, this function


can be enabled or disabled. For more information
about the customisation function. (Refer to Customisation Function P.54A-20).

DAYTIME RUNNING LAMP FUNCTION

Passing / Dimmer
switch

Headlamp switch

ON
OFF
HEAD
OFF or TAIL

Ignition switch
(IG2)

ON
OFF
High-beam
Low-beam

Headlamp

OFF
AC311848AB

The ETACS-ECU illuminates the low-beam headlamps when the ignition switch is turned "ON" with
the headlamp switch is at the "OFF" or "TAIL" position. It illuminates the low-beam headlamps at a normal brightness when the headlamps are turned on
with the daytime running lamp on.

WELCOME LIGHT FUNCTION (INITIAL


CONDITION: TAIL LAMP ILLUMINATES)
When the lighting switch is in the OFF or AUTO position, unlock operation by the keyless entry system
lights up the tail lamp or headlamp. The lighting control sensor operates at nighttimes only.
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NOTE: Using the customisation function, it is possible to adjust that either the tail lamp or headlamp
lights up. For more information about the customisation function feature, refer to P.54A-20.

COMING HOME LIGHT FUNCTION


(INITIAL CONDITION: 30 SECONDS)
When the ignition switch is in the LOCK (OFF) position, passing operation lights up the headlamp for a
certain period.

CHASSIS ELECTRICAL

54A-16

LIGHTING

NOTE: Using the customisation function, the illumination time can be adjusted to 15 seconds, 30 seconds, 60 seconds, or 180 seconds. For more
information about the customisation function feature,
refer to P.54A-20.

FLASHER TIMER FUNCTION


TURN-SIGNAL LAMP (INITIAL CONDITION: TURN SIGNAL LAMP CAN BE
OPERATED WHEN THE IGNITION
SWITCH IS IN THE ON POSITION)
Ignition
switch (IG)
Turn-signal lamp
switch RH
Turn-signal lamp
switch LH
Turn-signal lamp
output RH
Turn-signal lamp
output LH

With the ignition switch in the ON position, when the


turn signal switch is turned ON momentarily (0.4 second or less), ETACS-ECU turns ON the turn signal
lamp output, and flashes the turn signal lamp three
times.
NOTE: Using the customisation function, "with function/without function" of the comfort flasher function
and the switch acceptance time can be set. For more
information about the customisation function. (Refer
to Customisation Function P.54A-20).

HAZARD WARNING LAMP

ON
OFF
ON

Hazard lamp
switch

OFF
ON

Turn signal
lamp output
RH

OFF
ON

Turn signal
lamp output
LH

OFF
ON

OFF
ON
OFF
ON
OFF

OFF
AC101508AG

When the turn-signal lamp switch is ON (LH or RH)


with the ignition switch is ON, the turn-signal lamp
output (flash signal) is turned ON.
If the lamp bulb of the front or rear turn-signal lamp
has burned out, the flashing speed becomes faster to
alert the driver that the lamp bulb has burned out.
NOTE: Using a customisation function, this function
becomes available even when the ignition switch is
in the ACC position. For more information about the
customisation feature. (Refer to Customisation Function P.54A-20).

COMFORT FLASHER FUNCTION (INITIAL


CONDITION: WITH FUNCTION)
Ignition
switch (IG)

ON

ON
OFF

Turn-signal lamp ON
switch RH
OFF

Turn-signal lamp ON
switch LH
OFF

Turn-signal lamp ON
output RH
OFF
Turn-signal lamp ON
output LH
OFF
t: 0.4 seconds or less

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AC311800AE

AC101509AH

ETACS-ECU detects the signal that changes the


hazard lamp switch from OFF to ON, and reverses
the flashing state by the signal (to the flashing state
when the hazard lamp is not flashing, and to the
turned OFF state when flashing).
NOTE: .
1. The push-return switch has been adopted for the
hazard lamp switch.
2. Even if the lamp bulb has burned out, the flashing
speed of the hazard lamp is not changed.

ESS (EMERGENCY STOP SIGNAL


SYSTEM)*
When the ETACS-ECU receives the ESS activation
request signal from the ABS-ECU or the ASC-ECU, it
flashes the turn-signal lamps at high speed to inform
the following car that the driver is applying the brake
suddenly.
NOTE: *: For further details on the ESS, refer to
GROUP 35B ABS-ECU P.35B-8 <vehicles without
ASC> or GROUP 35C ASC-ECU P.35C-9 <vehicles with ASC>.

CHASSIS ELECTRICAL
LIGHTING

54A-17

FOG LAMP
FRONT FOG LAMP FUNCTION
Headlamp
Lighting switch

Tail lamp
OFF
ON
Neutral

Fog lamp switch

OFF
Headlamp automatic shutdown
output

(Switched off) ON
(Illuminated) OFF
Illuminated

Front fog lamps

Extinguished
AC804207AB

When the fog lamp switch is turned to ON with the


tail lamp or the headlamp lit (the tail lamp switch or
the headlamp switch is ON), the front fog lamp relay
turns ON, and the front fog lamps turn on.
If the tail lamp or the headlamp is turned off with the
lighting switch OFF while the front fog lamps lit, the
front fog lamps turn off the same time to prevent
unattended operation.

If the tail lamp is turned off by the headlamp automatic-shutdown function, the front fog lamps turn off
at the same time. However, if the tail lamps turn on
again, the front fog lamps do not.

REAR FOG LAMP FUNCTION


Headlamp
Lighting switch
Tail lamp
OFF
ON
Neutral

Fog lamp switch

OFF

Front fog lamps

Illuminated
Extinguished
Illuminated

Rear fog lamp


Extinguished
AC804208 AB

If the fog lamp switch is turned ON while the front fog


lamp is ON, the rear fog lamp illuminates. The rear
fog lamp is switched ON or OFF by turning on or off
the fog lamp switch.

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If the tail lamp is turned OFF, the front fog lamp and
the rear fog lamp are turned OFF at the same time.

CHASSIS ELECTRICAL

54A-18

LIGHTING

INTERIOR LAMP
INTERIOR LAMP DIMMER CONTROL FUNCTION (INITIAL CONDITION: 15 SECONDS)
ON
ACC
Ignition switch
OFF
Key removed
Door switch

(Any one open) ON


(All closed) OFF

(Lock) ON
Driver's door lock
actuator switch (lock switch) (Unlock) OFF
LOCK
Keyless entry
lock or unlock signal

OFF
UNLOCK
100%
50%

Interior lamp brightness


0%

15 seconds

15 seconds
AC607916AB

When the interior lamp switch is on the door position,


ETACS-ECU controls the interior lamp as follows.
1. When the ignition switch is OFF:
By opening any door or tailgate, the lamp turns ON
(100%), and dims (50%) when the door or tailgate is closed, then and turns off after 15 seconds.
However, when the ignition switch is turned ON or
the door lock is operated, the lamps turn off at
that time.
2. When the ignition switch is ON:
By opening any door or tailgate, the lamp (100%)
turns ON and OFF when the door or tailgate is
closed.
3. When all doors and the tailgate are closed, and
the ignition key is removed*:

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With all the doors closed, when the ignition key is


removed, the lamp turns ON (100%) after approximately 1 second (after the engine is stopped),
and then gradually dims down to OFF after 15
seconds.
By inserting the ignition key again or operating the
door lock with the lamp lit, the lamps turns off.
NOTE: .
*: For the vehicles with KOS, it is operated the
same way when the steering lock is locked or
when the emergency key is removed from the
key cylinder.
For the vehicles with the keyless entry system,
the delayed lamp-off time and the operation times
of the keyless entry interior lamp answer back
can be changed by the customisation function.
(Refer to Customisation Function P.54A-20).

CHASSIS ELECTRICAL

54A-19

LIGHTING

INTERIOR LAMP AUTOMATIC-SHUTOFF FUNCTION (INITIAL CONDITION: 30


MINUTES)
ON

Ignition switch

ACC
OFF

Door switch

Interior lamp

(Any one open) ON


(All closed) OFF
(Illuminated) ON
(Extinguished) OFF

T: 30 minutes
t: Within 30 minutes

t
AC302243AB

When the interior lamp such as the room lamp [all


interior lamps connecting to the room lamp fuse (the
front room lamp, the rear room lamp, the luggage
compartment lamp, and the ignition key cylinder illumination lamps)] is lit, but either one of the conditions
is met, the interior lamp is turned off automatically for
preventing the battery discharge caused by the unattended operation or the door-ajar.
After 30 minutes with the interior lamp lit while the
ignition switch is OFF, the lamp turns off automatically.
After 30 minutes with any door opened while the
ignition switch is OFF, the lamp turns off automatically.

After the auto-turn OFF, the interior lamp returns


to the illumination state when the doors are
opened/closed, keyless entry transmitter switch
is operated, or ignition switch is turned to ACC
position. After returning, the lamp turns OFF after
30 minutes, when the interior lamp auto turn off
condition is met.
NOTE: The interior lamp automatic shut-off time can
be adjusted by the customisation function. (Refer to
Customisation Function P.54A-20).

IGNITION KEY CYLINDER ILLUMINATION LAMP CONTROL FUNCTION


ON

Ignition switch (IG)

OFF
(Key removed) ON
Key reminder switch
(Key inserted) OFF
(Opened) ON
Driver's seat door switch
(Closed) OFF
LOCK
Driver's seat door
UNLOCK
Ignition key cylinder
illumination lamp output

(Illuminated) ON
(Extinguished) OFF
T: 30 seconds

The ETACS-ECU controls the ignition key cylinder


illumination lamp as described below.
With the ignition switch OFF, the lamp is illuminated when the driver's door is opened, and it is
turned off 30 seconds after the driver's door is
closed. However, the lamp is turned off if the ignition switch is turned ON or doors are locked
within 30 seconds.
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T
AC710753 AC

When the ignition key is removed from the ignition key cylinder, the lamp illuminates for 30 seconds after approximately 1 second (after the
engine is stopped).*

CHASSIS ELECTRICAL

54A-20

LIGHTING

CUSTOMISATION FUNCTION
M2544300700891

By operating the M.U.T.-III ETACS system, the following functions can be customised. The programmed information is held even when the battery
is disconnected.
Adjustment
Adjustment item
Adjusting content
item (M.U.T.-III
(M.U.T.-III display)
display)
Turn power
source

ACC or IG1

Operable with ACC or ON position

IG1

Operable with ON position (initial


condition)

Comfort flasher With/without


comfort flasher
function

Disable

No function

Enable

With function (initial condition)

Comfort flasher Switch operation


switch time
time to activate the
comfort flasher
function

Normal

0.4 second (initial condition)

Long

0.8 second

Hazard answer
back

Lock:1, Unlock:2

LOCK: Flashes once, UNLOCK: Flashes


twice (initial condition)

Lock:1, Unlock:0

LOCK: Flashes once, UNLOCK: No flash

Lock:0, Unlock:2

LOCK: No flash, UNLOCK: Flash twice

Lock:2, Unlock:1

LOCK: Flash twice, UNLOCK: Flash once

Lock:2, Unlock:0

LOCK: Flash twice, UNLOCK: No flash

Lock:0, Unlock:1

LOCK: No flash, UNLOCK: Flash once

Lock:0, Unlock:0

No function

Sensitivity for
auto lamp

Auto lamp
linked wiper

Adjustment of
turn-signal lamp
operation condition

Adjusting content

Adjustment of the
number of keyless
hazard warning
lamp answer back
flashes

Photo sensor
Level 1 bright
sensitivity
Level 2 bright
(illumination
intensity) <vehicles
with photo sensor> Level 3
Level 4 dark

High ambient brightness

Lighting control
sensor sensitivity
(illumination
intensity) <vehicles
with lighting control
sensor or vehicles
with LDW>

Level 1 bright

High-high ambient brightness

Level 2 bright

High ambient brightness

Level 3

Standard ambient brightness (initial


condition)

Level 4 dark

Low ambient brightness

Level 5 dark

Low-low ambient brightness

Presence of
wiper-linked auto
lamp function
<vehicles with
photo sensor>

Disable

No function (initial condition)

Enable

With function

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Standard ambient brightness (initial


condition)
Low ambient brightness
Low-low ambient brightness

CHASSIS ELECTRICAL
LIGHTING

Adjustment
item (M.U.T.-III
display)

Adjustment item

Room lamp
Adjustment of
delay timer with interior lamp delay
door
shutdown time

Adjusting content
(M.U.T.-III display)

Adjusting content

0 sec

0 second (no delay shutdown time)

7.5 sec

7.5 seconds

15 sec

15 seconds (initial condition)

30 sec

30 seconds

60 sec

60 seconds

120 sec

120 seconds

180 sec

180 seconds

Head lamp auto Adjustment of


Disable
cut customise
headlamp
Enable (B-spec.)
automatic shutdown
function

No function

Interior lamp
auto cut timer

Coming home
light

Welcome light

54A-21

With function (initial condition)

Adjustment of
interior lamp
automatic shutdown
function operation
time

Disable

No function

3 min

3 minutes

30 min

30 minutes (initial condition)

60 min

60 minutes

Disabling or
enabling coming
home light function

Disabled

No function

15 sec

The headlamps illuminate for 15 seconds.

30sec

The headlamps illuminate for 30 seconds.


(initial condition)

60 sec

The headlamps illuminate for 60 seconds.

180 sec

The headlamps illuminate for 180 seconds.

Disabled

No function

Small lamp

The tail lamps illuminate. <initial condition>

Head lamp

The headlamps illuminate.

Disabling or
enabling welcome
light function

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CHASSIS ELECTRICAL

54A-22

COMBINATION METER

COMBINATION METER
An ECO drive assist indicator makes the driver
aware of economical driving to reduce fuel consumption.
Pressing an ECO mode switch illuminates an
ECO indicator in the meter.

GENERAL INFORMATION
M2545500201078

There are two types of the combination meter; standard meter and high contrast meter. A speedometer is
located at the right, a liquid crystal display at the centre lower part, a tachometer at the left, and a meter
information switch <Standard meter> or rheostat illumination switch <High contrast meter> at the right
lower part. The combination meter has the following
features:

High contrast meter


A colour liquid crystal display has been adopted.
For details refer to P.54A-26.
A navigation indicator has been adopted. <Vehicles with MMCS>
A meter information switch is located in the
instrument panel.
Pressing an ECO mode switch illuminates an
ECO indicator in the multi-information display in
the meter.

Standard meter
A segment-type LCD is adopted. For details refer
to P.54A-24.

CONSTRUCTION DIAGRAM
3

24

25

10

1
23

Speedometer (km)

Tachometer

11

30

12

29

Meter information
switch
13

22
21

28

20

27

18, 19

26

Multi-information display

Tachometer <diesel powered vehicles>

17

16

15

14

Speedometer (mile and km)


ACC00843AB

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CHASSIS ELECTRICAL

54A-23

COMBINATION METER

<High contrast meter>


1

Speedometer (km)

Tachometer

Meter information switch

14

7
15
Multi-information display

Tachometer <diesel powered vehicles>

8
13

12

11

10

ACB05980

Rheostat illumination
switch

Speedometer (mile and km)


ACC01604AB

Standard meter
1. Position lamp indicator lamp
2. Front fog lamp indicator lamp
3. Turn-signal lamp indicator/hazard warning indicator lamp (LH side)
4. Door-ajar warning lamp
5. Immobilizer/electric steering lock/security alarm
warning lamp
6. Keyless operation system indicator lamp
7. Electric power steering system warning lamp
8. Turn-signal lamp indicator/hazard warning indicator lamp (RH side)
9. Rear fog lamp indicator lamp
10. High-beam indicator lamp
11. Brake warning lamp
12. Supplemental restraint system warning lamp
13. Drivers seat belt warning lamp
14. Check engine warning lamp
15. Active stability control system OFF indicator lamp
16. Anti-skid braking system warning lamp
17. Active stability control system ON indicator lamp
18. 4WD-ECO indicator lamp
19. 4WD-lock indicator lamp

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20. Coolant temperature warning lamp


21. Oil pressure warning lamp
22. Charging warning lamp
23. Cruise control system indicator lamp
24. Auto stop & Go (AS&G) system indicator lamp
25. Auto stop & Go (AS&G) system OFF indicator
lamp
26. ECO mode indicator lamp
27. Diesel preheat indicator lamp
28. Fuel filter indicator lamp
29. Diesel particulate filter (DPF) warning lamp*
30. ECO drive assist indicator
High contrast meter
1. Position lamp indicator lamp
2. Front fog lamp indicator lamp
3. Turn-signal lamp indicator/hazard warning indicator lamp (LH side)
4. Turn-signal lamp indicator/hazard warning indicator lamp (RH side)
5. Rear fog lamp indicator lamp
6. High-beam indicator lamp
7. Brake warning lamp
8. Drivers seat belt warning lamp

CHASSIS ELECTRICAL

54A-24

COMBINATION METER

9. Supplemental restraint system warning lamp


10. Check engine warning lamp
11. Anti-skid braking system warning lamp
12. Active stability control system OFF indicator lamp
13. Active stability control system ON indicator lamp
14. Charging warning lamp
15. Diesel preheat indicator lamp

MULTI-INFORMATION DISPLAY
<STANDARD METER>
M2545500500537

In the multi-information display, the followings are


displayed; "Odometer", "TRIP A", "TRIP B", "Meter
illumination control", "Driving range", "Average fuel
consumption", "AS&G status", "Outside temperature
and frost warning", "Service reminder*".
NOTE: .
*: Is not displayed during driving.

METER ILLUMINATION CONTROL


The brightness of the combination meter can be
adjusted in eight stages (LEVEL 1 to LEVEL 8) by
pushing the meter information switch when the meter
is illuminated. Current illumination level will be displayed each time the meter information switch is
pushed. The illumination level can be changed by
operating the meter information switch according to
specified procedure *. The brightness of each brightness level is as described in the table below.
NOTE: The brightness can be set separately for the
daytime and nighttime. The configured information is
stored in the RAM. In the initial setting of brightness,
the daytime is set at LEVEL 8 and the nighttime is
set at LEVEL 7.

Current brightness level

Display

Brightness level
Level 7, 8
Level 5, 6
Level 3, 4
Level 1, 2
ACB06035AB

BRIGHTNESS LEVEL TABLE


Brightness
level

Dial brightness

Pointer brightness

LCD display brightness

Day

Night

Day

Night

Day

Night

LEVEL 8

100%

100%

100%

100%

100%

35%

LEVEL 7

90%

58.8%

90%

58.8%

90%

19%

LEVEL 6

81%

34.3%

81%

34.3%

81%

10.4%

LEVEL 5

71%

20.3%

71%

20.3%

71%

5.5%

LEVEL 4

61%

11.8%

61%

11.8%

61%

3.1%

LEVEL 3

51%

6.8%

51%

6.8%

51%

1.6%

LEVEL 2

42%

3.8%

42%

3.8%

42%

0.7%

LEVEL 1

32%

2.3%

32%

2.3%

32%

0.3%

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CHASSIS ELECTRICAL
COMBINATION METER

DRIVING RANGE DISPLAY

54A-25

A long press of the meter information switch will


change unit displayed while the average fuel consumption is displayed.

Possible cruising
distance

AS&G STATUS <VEHICLES WITH AS&G


SYSTEM>

AS&G status
ACB06037AB

Calculates current driving range possible on the


remaining fuel and displays it on the multi-information display.
NOTE: Possible driving range displayed is only for
guide.

AVERAGE FUEL CONSUMPTION DISPLAY


Auto reset mode

Average fuel consumption

ACC01702AB

Displays the time from the engine stop, which the


AS&G system activates, until the engine restarts.

OUTSIDE TEMPERATURE AND FROST


WARNING
Frost warning indicator
Outside temperature

Manual reset mode

ACB06038AB

Calculates average fuel consumption since the last


reset and displays it on the multi-information display.

RESET MODE
There are two reset modes; manual reset mode and
auto reset mode. In the manual reset mode, the
driver can reset it at any time by operating the meter
information switch. In the auto reset mode, the calculation will be reset without operating the meter information switch when four hours elapse since the last
ignition switch turning off.

ACB06040AB

Informs the driver how the road condition is. While


the frost warning is being triggered, the buzzer will
sound and the indicator will illuminate or flash to alert
the driver.

Change unit for outside temperature

Change unit for trip computer

ACB06042AB

Displayed unit (Celsius and Fahrenheit) can be


switched over by pressing and holding the meter
information switch while the outside temperature and
frost warning screen is being displayed.
ACC02130AB

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CHASSIS ELECTRICAL

54A-26

COMBINATION METER

SERVICE REMINDER
Service reminder indicator

ACC01997AB

When the inspection interval (alert start point in table


below) is due in accordance with the predetermined
schedule (see table below), the service reminder
indicator will be displayed when the ignition switch is
turned to the ON position. However, even if the warn-

ing condition is met, the indicator does not display


immediately. It illuminates next time when the ignition
switch is turned ON. The impending inspection interval can be displayed by changing the LCD section by
the meter information switch. The service reminder
indicator will go off when it is reset by operating the
meter information switch according to the specified
procedure *, or the warning criteria (end point) shown
in the table below is satisfied.
NOTE: .
*: For details about the meter information switch
special operation, refer to the Workshop Manual.

SCHEDULE TABLE
Schedule

Warning type

Warning criteria

Normal

Elapsed time (month)

Every 12 elapsed months

Driving distance (miles)

Every 12,500 miles of driving distance

Driving distance (km)

Every 20,000 km of driving distance

WARNING CRITERIA (WARNING START AND END POINTS)


Elapsed time

Driving distance (km)

Driving distance (miles)

Warning start
point

Warning end
point

Warning start
point

Warning end
point

Warning start
point

Warning end
point

30 days

+30 days

500 km

+500 km

300 miles

+300 miles

MULTI INFORMATION DISPLAY <HIGH


CONTRAST METER>
M2545500500548

In the multi-information display, followings are displayed; "Drive mode indicator", "Caution mark",
"FCM OFF", "LDW indicator", "ECO mode indicator",
"Cruise control", "TRIP A", "TRIP B", "Meter illumination control", "Driving range" and "ECO drive assist",
"Average fuel consumption", "Average speed/Instant
fuel consumption", "AS&G status", "ECO score indi-

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cator", "Service reminder*", "Function setting*",


"Selector lever position", "Engine coolant temperature", "Fuel remaining", "AS&G status display
screen", "Odometer", "Outside temperature". Displayed contents can be switched by operating the
meter information switch.
NOTE: .
*: Is not displayed during driving.

CHASSIS ELECTRICAL

54A-27

COMBINATION METER
When the ignition switch is LOCK (OFF), ACC position
1

When the ignition switch is ON position


6
7
8
10
13

11

10
SET

15

120
km/h

SET

16
11

17

3
18

OVER
LIMIT

12

14
120
km/h

19
11

10

12

20
21

22

ACC01940AB

WHEN THE IGNITION SWITCH IS IN THE LOCK (OFF) POSITION (DISPLAYED WHEN A DOOR IS OPEN
OR THE MULTI INFORMATION METER SWITCH IS OPERATED.)
Item
Content
1

Caution mark display


screen

It indicates when some warnings have occurred or existence of warning


on background. Except for frost warning and service interval indication.

Information screen/interrupt
display screen

When the meter information switch is operated, the displayed


information contents are changed in the following order.
1. TRIP A (To reset the trip meter, press and hold the switch.)
2. TRIP B (To reset the trip meter, press and hold the switch.)
3. AS&G status (To reset the AS&G status, press and hold the switch.)
4. Service reminder (When service reminder function is enabled.)
5. Warning screen display (When a warning is present.)
An interrupt display of appropriate contents is performed when a
warning is issued.

Door-ajar warning display


screen

Displays the door or tailgate that is open.

Odometer display screen

Displays the odometer.

WHEN THE IGNITION SWITCH IS ON POSITION


Item
Content
5

Drive mode indicator


display screen

Displays which driving mode is selected.

Caution mark display


screen

It indicates when some warnings have occurred or existence of warning


on background. Except for frost warning and service interval indication.

FCM OFF display screen

Is displayed when the FCM is turned off.

LDW indicator display


screen

Changes according to the LDW status.

ECO mode indicator


display screen

Displayed when the ECO mode switch is on.

10

ACC/Cruise control/speed
limiter symbol display
screen

Displayed when the ACC/cruise control/speed limiter system is on.

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CHASSIS ELECTRICAL

54A-28
Item

COMBINATION METER

Content

11

ACC main/cruise
Displays a ACC/cruise control system/speed limiter status.
control/speed limiter status
display screen

12

Display screen for ACC set Displays the vehicle speed which the driver sets.
speed/speed limiter set
speed

13

Display screen for


recognising a vehicle
travelling ahead for ACC
system

14

Display screen for set


Changes according to the vehicle distance which is set by using "Vehicle
vehicle distance from a
distance set switch" of the cruise control switch.
vehicle travelling ahead for
ACC system

15

ECO lamp indicator display Displayed when the ECO lamp indicator makes the driver aware of
screen
economical driving to reduce fuel consumption.

16

Information screen/interrupt
display screen

When the meter information switch is operated, the displayed


information contents are changed in the following order.
1. Trip meter (A) (To reset the trip meter, press and hold the switch.)
2. Trip meter (B) (To reset the trip meter, press and hold the switch.)
3. Driving range and ECO drive assist
4. Average fuel consumption (To reset the average fuel consumption,
press and hold the switch.)
5. Average speed/Instant fuel consumption (To reset the average
speed/Instant fuel consumption, press and hold the switch.)
6. AS&G status/ECO score indicator (To reset the AS&G status, press
and hold the switch.)
7. Service reminder (When service reminder function is enabled.)
8. Function setting screen (Appears when the vehicle is stopped, the
selector lever is in the "P" position, and the parking brake is ON) (To
display the setting screen, press and hold the switch.)
9. Warning screen display (When a warning is present.)
An interrupt display of appropriate contents is performed when a
warning is issued.

17

Selector lever position


display screen

Displays the selector lever position.

18

Engine coolant temperature Displays the engine coolant temperature.


display screen

19

Fuel remaining display


screen

Displays the remaining fuel amount.

20

AS&G status display


screen

Displays a AS&G system status.

21

Odometer display screen

Displays the odometer.

22

Outside temperature
display screen

Displays the ambient temperature.

Displays when the ACC system detects a vehicle travelling ahead. The
graphic icon is outlined on a coloured background when the system is
READY. When the system becomes active, that icon will be highlighted.

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CHASSIS ELECTRICAL

54A-29

COMBINATION METER

METER ILLUMINATION CONTROL

NOTE: The brightness can be set separately for the


daytime and nighttime. The configured information is
stored in the RAM. In the initial setting of brightness,
the daytime is set at LEVEL 8 and the nighttime is
set at LEVEL 7.

The brightness of the combination meter can be


adjusted in eight stages (LEVEL 1 to LEVEL 8) by
pushing the rheostat illumination switch when the
meter is illuminated. Current illumination level will be
displayed each time the rheostat illumination switch
is pushed. The illumination level can be changed by
operating the rheostat illumination switch according
to specified procedure *. The brightness of each
brightness level is as described in the table below.

BRIGHTNESS LEVEL TABLE


Brightness
level

Dial brightness

Pointer brightness

LCD display brightness

Day

Night

Day

Night

Day

Night

LEVEL 8

100%

100%

100%

100%

100%

100%

LEVEL 7

90%

22.3%

90%

22.3%

90%

19%

LEVEL 6

81%

10.9%

81%

10.9%

81%

9.3%

LEVEL 5

71%

5.3%

71%

5.3%

71%

4.6%

LEVEL 4

61%

2.5%

61%

2.5%

61%

2.3%

LEVEL 3

51%

1.2%

51%

1.2%

51%

1.1%

LEVEL 2

42%

0.5%

42%

0.5%

42%

0.6%

LEVEL 1

32%

0.2%

32%

0.2%

32%

0.3%

SERVICE REMINDER FUNCTION

the meter information switch. The service reminder


indicator will go off when it is reset by operating the
meter information switch according to the specified
procedure *, or the warning criteria (end point) shown
in the table below is satisfied.
NOTE: *: For details about the meter information
switch special operation, refer to the Workshop Manual.

When the inspection interval (alert start point in table


below) is due in accordance with the predetermined
schedule (see table below), the service reminder
indicator will be displayed when the ignition switch is
turned to the ON position. However, even if the warning condition is met, the indicator does not display
immediately. It illuminates next time when the ignition
switch is turned ON. The impending inspection interval can be displayed by changing the LCD section by
SCHEDULE TABLE
Schedule

Warning type

Warning criteria

Normal

Elapsed time (month)

Every 12 elapsed months

Driving distance (miles)

Every 12,500 miles of driving distance

Driving distance (km)

Every 20,000 km of driving distance

WARNING CRITERIA (WARNING START AND END POINTS)


Elapsed time
Driving distance (km)

Driving distance (miles)

Warning start
point

Warning end
point

Warning start
point

Warning end
point

Warning start
point

Warning end
point

30 days

+30 days

500 km

+500 km

482.80 km

+300 miles

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CHASSIS ELECTRICAL

54A-30

COMBINATION METER

BUZZER
M2545500600404

Using its own signal or signal sent via CAN communication, the combination meter sounds the integrated buzzer.
Item

Relating ECU

Front seat belt reminder function

Combination meter

FCM collision warning buzzer/FCM approaching warning buzzer

ACC/FCM-ECU

ACC approaching warning buzzer

ACC/FCM-ECU

ACC automatic cancelling buzzer

ACC/FCM-ECU

LDW warning buzzer

LDW-ECU

ACC vehicle stop/ACC vehicle-travelling-ahead missing indication buzzer

ACC/FCM-ECU

ACC_FCM set/FCM set/ACC_FCM deactivation/cruise control set


indication buzzer

ACC/FCM-ECU, engine-ECU

ASLF overspeed buzzer

Engine-ECU

AS&G buzzer

AS&G-ECU, engine-ECU

Electric steering wheel lock malfunction warning buzzer (vehicles with


OSS)

OSS

OSS-related malfunction warning buzzer (vehicles with OSS)

OSS

Engine switch reminder buzzer (vehicles with OSS)

OSS

A/T shift cancel buzzer

CVT-ECU or A/T-ECU

Paddle shift cancel prohibition buzzer <Vehicles with paddle shift>


Security alarm buzzer

ETACS-ECU

Lamp reminder buzzer function

ETACS-ECU

Keyless operation key reminder buzzer (vehicles with KOS)

KOS

Door-ajar warning buzzer function

ETACS-ECU

Freeze warning buzzer

Combination meter

Parking brake reminder buzzer function

Combination meter

Multi-information display interrupt display buzzer

Combination meter

ETACS-ECU function customisation buzzer

ETACS-ECU

A/C operation buzzer

A/C-ECU

Audio operation buzzer

Radio and CD player,


Multivision display

Meter information switch or rheostat illumination switch <High contrast


meter> operation buzzer

Combination meter

Turn-signal lamp buzzer function

ETACS-ECU

Rest reminder buzzer

Combination meter

FRONT SEAT BELT REMINDER


FUNCTION
When the driver's seat belt is released
1. When the ignition switch is turned ON, the
driver's seat belt warning lamp illuminates and
the buzzer sounds for 6 seconds.

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2. <Vehicles for Russia> 60 seconds after the ignition switch is turned ON, if the vehicle speed
exceeds 8 km/h, the driver's seat belt warning
lamp illuminates and blinks for 90 seconds. The
buzzer sounds simultaneously with the blinks of
the warning lamp.

CHASSIS ELECTRICAL
COMBINATION METER

3. <Except vehicles for Russia> If the vehicle speed


exceeds 8 km/h, the driver's seat belt warning
lamp illuminates and blinks for 90 seconds. The
buzzer sounds simultaneously with the blinks of
the warning lamp.
4. On Step 2 or 3 completion, if the seat belt is not
fastened when the vehicle speed changes from 3
km/h to 8 km/h, the warning lamp illuminates and
blinks again and the buzzer sounds again.

54A-31

AS&G BUZZER
The buzzer will sound if any of the following conditions is satisfied during the Auto Stop & Go (AS&G)
system operation.
In case the hood is opened.
The driver's seat belt is unfastened and the
driver's door is opened.
When detecting that the gearshift lever is in other
than neutral position. <M/T>

When the front passenger's seat belt is released


Control is the same as when the driver's seat belt
is not fastened.

ELECTRIC STEERING WHEEL LOCK


WARNING BUZZER (VEHICLES WITH
OSS)

FCM COLLISION WARNING BUZZER/FCM


APPROACHING WARNING BUZZER

A buzzer will sound when the steering wheel lock is


not activated/deactivated normally.

Sounds when the FCM activates.

ACC APPROACHING WARNING BUZZER


Sounds when your vehicle is too close to the vehicle
travelling ahead during ACC operation.

ACC AUTOMATIC CANCELLING BUZZER


Sounds when the ACC deactivates.

LDW WARNING BUZZER


Sounds when the LDW enters an alert mode.

ACC VEHICLE STOP/ACC


VEHICLE-TRAVELLING-AHEAD MISSING
INDICATION BUZZER
If the vehicle-travelling-ahead stops during the ACC
operation, your vehicle will also stop automatically.
When the driver does not depress the brake pedal
under this condition, this buzzer will sound. Sounds
when the vehicle-travelling-ahead is missing.

ACC_FCM SET/FCM SET/ACC_FCM


DEACTIVATION/CRUISE CONTROL SET
INDICATION BUZZER
When the cruise control switch or the FCM ON/OFF
switch is operated, a buzzer request signal will be
sent to the combination meter. Then the combination
meter will sound its buzzer.

OSS-RELATED MALFUNCTION
WARNING BUZZER (VEHICLES WITH
OSS)
A buzzer will sound when an error occurs in the
OSS-ECU power supply system.

ENGINE SWITCH REMINDER BUZZER


(VEHICLES WITH OSS)
With the engine switch in the ON position, when the
driver's door is opened, the buzzer sounds.

A/T SHIFT CANCEL BUZZER/PADDLE


SHIFT CANCEL PROHIBITION BUZZER
<VEHICLES WITH PADDLE SHIFT>
The buzzer sounds when the shift change on the
transmission side is not made although the downshift
operation is performed with the selector lever or paddle shift.

SECURITY ALARM
Previous alarm
Sounds when the system proceeds to an alarm
standby state.
Main alarm
Sounds as prior notice for several seconds before
the system proceeds to a alarm state.

ASLF OVER SPEED BUZZER

LAMP REMINDER BUZZER FUNCTION

The cruise control system has a speed limiter. If a


predetermined speed limit is reached, the buzzer will
sound.

With the ignition switch in the LOCK (OFF) position,


when the driver's door is opened with the tail lamp
switch remaining ON, the buzzer sounds.

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54A-32

CHASSIS ELECTRICAL
REVERSING SENSOR (CORNER SENSOR AND BACK SENSOR)

KEYLESS OPERATION KEY REMINDER


BUZZER (VEHICLES WITH KOS)

ETACS-ECU FUNCTION CUSTOMIZATION


BUZZER

With the ignition switch in the LOCK (OFF) position,


when the driver's door is opened with the keyless
operation key left in the vehicle, the buzzer sounds.

When entering into the customize mode of


ETACS-ECU functions or when the customisation is
executed, the buzzer sounds in each case.

DOOR-AJAR WARNING BUZZER


FUNCTION

A/C OPERATION BUZZER, AUDIO


OPERATION BUZZER

With the ignition switch in the ON position, when any


of the doors (including the tailgate) is open and the
vehicle speed information sent via the CAN communication is 8 km/h or more, the buzzer sounds.

According to the buzzer sounding request signal


which is received when the A/C, radio and CD player,
CD changer or audio visual navigation unit is operated, the buzzer sounds.

FREEZE WARNING BUZZER


When the ignition switch is in the ON position, if the
ambient temperature is at 3C or below, the buzzer
sounds.

METER INFORMATION SWITCH OR


RHEOSTAT ILLUMINATION SWITCH
<HIGH CONTRAST METER> OPERATION
BUZZER

PARKING BRAKE REMINDER BUZZER


FUNCTION

When the meter information switch or rheostat illumination switch <High contrast meter> is operated, the
buzzer sounds.

With the ignition switch in the ON position, if the


parking brake has not been reset (parking brake
switch: ON), and when the vehicle speed information
transmitted via CAN communication is 8 km/h or
more, the buzzer sounds.

TURN-SIGNAL LAMP BUZZER FUNCTION


The buzzer sounds in synchronisation with the turn
signal lamp operation.

REST REMINDER BUZZER

MULTI-INFORMATION DISPLAY
INTERRUPT DISPLAY BUZZER
When the interrupt display is displayed on the
multi-information display because of alarms, the
buzzer sounds.

When the time to take a rest which was set on the


multi-information display is reached, the buzzer
sounds.

REVERSING SENSOR (CORNER SENSOR AND BACK


SENSOR)
GENERAL INFORMATION
M2545200200353

The ultrasonic sensors installed on the rear corner


bumper and rear bumper detect obstacles at the
vehicle corners. These sensors have been adopted
to inform the driver of the obstacle distance from the
vehicle using the buzzer in corner sensor/back sensor-ECU, and to improve the safety and vehicle drivability during driving the vehicle into a garage and
parking in a narrow space.

Back sensor

Rear corner sensor


ACC00225AB

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CHASSIS ELECTRICAL
REVERSING SENSOR (CORNER SENSOR AND BACK SENSOR)

54A-33

CAUTION
When the illuminated licence plate is installed, the sensors may not operate because of noise from
the plate.Refer to FAIL-SAFE FUNCTION (1)
Approx. 100 cm (MAX 150cm)
Back sensor detection range

Corner sensor detection range

Approx.
60 cm
Back sensor detection range

Corner sensor detection range

Approx. 50 cm

AC808517AB

Automatically active system by select reverse


position

Depending on whether the vehicle is equipped


with a towing bar, you can change sensors
between the standard mode and the towing bar
mode. The towing bar mode changes the system
to exclude in the area in which the towing bar is
mounted from the detection areas.
NOTE: The detection range of the sensor varies with temperature and humidity. Obstacles below the bumpers or a curbstone not taller than the sensor position may be hard to be detected.

OPERATION
ACTIVATION/DEACTIVATION OF REVERSING SENSOR SYSTEM
By shifting the gear to the reverse position and operating the sonar switch (corner sensor switch), the
system can be turned ON (reversing sensor indicator: ON) and OFF (reversing sensor indicator: OFF).

Sonar switch (Corner sensor switch)


ACC00007AB

THE TOWING BAR MODE SWITCHING


By operating the sonar switch (corner sensor switch),
"TOWING BAR MODE" and "STANDARD MODE"
can be changed.
1. Turn the ignition switch to the ON position.
2. Move the shift lever or selector lever to the "R"
(reverse) position.
3. Turn off the reversing sensor system by operating
the sonar switch (corner sensor switch).(Reversing sensor indicator: OFF)
4. Press and hold the sonar switch (corner sensor
switch) for approximately 5 seconds.

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5. The buzzer* sounds and the mode is switched


between "TOWING BAR MODE" and "STANDARD MODE".
NOTE: *: Sounds twice when the mode is switched
to "TOWING BAR MODE". Sounds once when the
mode is switched to "STANDARD MODE".

BUZZER DURATION
The buzzer sound of the corner sensor/back sensors
is the same. The buzzer in the corner sensor/back
sensor-ECU sounds based on the closer alarm cycle
having a higher priority.

CHASSIS ELECTRICAL

54A-34

REVERSING SENSOR (CORNER SENSOR AND BACK SENSOR)

BACK SENSOR
Distance
Buzzer duration
between
The standard mode
back
sensor and
obstacles
Less than
approximat
ely 40 cm

The towing bar mode

Buzzer: OFF

Buzzer: ON
Buzzer: OFF
Continuity
AC808131AC

Approximat
ely 40 to 60
cm

Buzzer: ON

Buzzer: ON

Buzzer: OFF

Buzzer: OFF
Continuity

0.1s 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s

AC808131AC

AC808128 AC

Approximat
ely 60 to 80
cm

Buzzer: ON

Buzzer: ON

Buzzer: OFF

Buzzer: OFF
0.2s

0.2s

0.2s

0.2s

0.1s 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s

0.2s
AC808132 AC

Approximat
ely 80 to
100 cm

Buzzer: ON

AC808128 AC

Buzzer: ON

Buzzer: OFF

Buzzer: OFF
0.4s

0.4s

0.4s

0.2s

0.2s

0.2s

Approximat
ely 100 to
120 cm

Buzzer: OFF

Buzzer: OFF
0.6s

0.4s

0.6s

Buzzer: ON

0.4s

AC808133AC

Buzzer: OFF

Buzzer: OFF
0.8s

0.8s

CORNER SENSOR
Distance
Buzzer duration
between
corner
sensor and
obstacles
Buzzer: ON
Buzzer: OFF
Continuity
AC808131AC

Approximat
ely 25 to 40
cm

0.4s

Buzzer: ON

AC808135AC

Less than
approximat
ely 25 cm

0.2s

Buzzer: ON

Buzzer: ON

AC808134AC

Approximat
ely 120 to
150 cm

0.2s

AC808132 AC

AC808133AC

Buzzer: ON
Buzzer: OFF
0.1s 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s 0.1s
AC808128 AC

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0.6s

0.6s
AC808134AC

CHASSIS ELECTRICAL

54A-35

ACCESSORY SOCKET

Distance
Buzzer duration
between
corner
sensor and
obstacles
Approximat
ely 40 to 50
cm

Buzzer: ON
Buzzer: OFF
0.2s

0.2s

0.2s

0.2s

0.2s
AC808132 AC

FAIL-SAFE FUNCTION
1. When the ultrasonic noise is received, the bass
toned buzzer sound continuously. When the ultrasonic noise stops, the normal operation will be
resumed immediately.
2. When the abnormality such as the open circuit of
a sensor occurs, the sensor turns OFF and the
high toned buzzer sounds for 5 seconds. When
the normal signal is received, the normal state
will be resumed.

3. When an abnormality occurs in the system, the


reversing sensor indicator keeps flashing with
0.8-second interval until the system returns to the
normal condition. However, if the system is
turned OFF by using the switch, the indicator
stops its flashing.

ACCESSORY SOCKET
GENERAL INFORMATION
M2544400200796

<Instrument centre panel>

<Rear floor console>

Accessory socket
Cigarette lighter or
Accessory socket
ACB05420

ACB05500

ACC00868AB

The instrument centre panel is equipped with a


accessory socket as standard. <Vehicles for
EUR>
The instrument centre panel is equipped with a
cigarette lighter as option. <Vehicles for EUR>
The instrument centre panel is equipped with a
cigarette lighter as standard. <Vehicles for Russia>

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The rear console contains a plug-in type accessory socket, which is useful when using a accessory device
The maximum load is 120 W when a single
accessory socket is used.

CHASSIS ELECTRICAL

54A-36

COLUMN SWITCH

COLUMN SWITCH
GENERAL INFORMATION
M2546100200166

Column switch has a function to ensure the driver's


safety upon an impact of frontal collision.

FUNCTION
Front of vehicle
Column switch

Collision load

If the column switch moves to the front of the vehicle


and hits the instrument panel or meter bezel due to
the impact of frontal collision, the steering wheel
moves to the front of the vehicle because the right
and left levers fall down, ensuring the driver's safety.
In addition, the column switch is ensured of the rigidity that the levers do not fall down by the normal
operation, but it cannot be reused after deformation
occurrence.

Collision load

Column switch

ACB02479 AB

AUDIO AND NAVIGATION SYSTEM


GENERAL INFORMATION
M2547000100596

For the audio unit (radio and CD player), the following two types have been established: the 1CD
audio as well as the display audio.
For Mitsubishi Multi Communication System
(MMCS), the multivision display with CD drive
and SD memory card drive is established.
A rear view camera has been established to the
tailgate.
On the spoke of steering wheel, the steering
wheel remote control switch has been installed.
An USB adapter is equipped in the rear console.
The hands-free interface system has been established.

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For the speaker system, the following two types


have been established: the 6 speakers as well as
the 9 speakers at 7 positions*.
NOTE: *Vehicles with Rockford Fosgate premium
sound system.
A roof antenna has been mounted for receiving
radio broadcast.
The Rockford Fosgate premium sound system
(audio amplifier and 9 speakers at 7 positions)
has been established.
Digital Audio Broadcast (DAB) (digital radio) is
supported. <Vehicles with DAB tuner>
A DC/DC converter is installed in order to avoid
the power supply voltage drop when Auto Stop &
Go (AS&G) System starts the engine automatically.<Vehicles with Auto Stop & Go (AS&G) System>

CHASSIS ELECTRICAL

54A-37

AUDIO AND NAVIGATION SYSTEM

CONSTRUCTION DIAGRAM
GPS antenna
Microphone unit
Radio and CD player or
multivision display (MMCS)

Roof antenna

CAN box

Hands free ECU

USB adapter

ACB05387AB
ACB05387

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CHASSIS ELECTRICAL

54A-38

AUDIO AND NAVIGATION SYSTEM


DC/DC converter
DAB tuner

Steering wheel
remote control switch

Audio amplifier

Tweeter

ETACS-ECU

Front door speaker

Rear door speaker

Rear view camera

Subwoofer

ACC00993 AB

RADIO AND CD PLAYER


M2544900400632

For the audio unit, the following two types have been
established: the 1CD audio as well as the display
audio. To have best acoustical characteristics, integrated amplifier is tuned to the acoustic.

1CD audio
Harmonized face panel design and colour with
around trim parts.

2 line bright white letters on VFD (Vacuum Fluorescent Display), umber illumination.

Display audio
Harmonized face panel design and colour with
around trim parts.
6.1 inch QVGA full colour display, with touch
panel, umber illumination.
Compatible with rear view camera interface.

SPECIFICATIONS
Item

1CD audio

Display audio

FM/MW/LW electronic tuning radio

Equipped

Equipped

DAB function <Vehicles with DAB tuner>

Equipped

Equipped

RDS function

Equipped

Equipped

CD player, compatible with MP3 format


(CD-R/CD-RW supported)*1

Equipped

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CHASSIS ELECTRICAL

54A-39

AUDIO AND NAVIGATION SYSTEM

Item

1CD audio

Display audio

CD player, compatible with


MP3/WMA/AAC format (CD-R/CD-RW
supported)*1

Equipped

Audio integrated 4 channel power


amplifier

General 140 W

General 140 W

Supports iPod/portable music


player/USB memory device
(MP3/WMA/AAC compatible)
connection*2

Equipped

Equipped

NOTE: .
*1: Some MP3/WMA/AAC format and
CD-R/CD-RW may not be played.
*2: A iPod/portable music player/USB memory
device (MP3/WMA/AAC compatible) can be connected through the USB connection to play its
stored audio file or charge its battery. Some
devices may not be compatible with the hands
free ECU.

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CHASSIS ELECTRICAL

54A-40

AUDIO AND NAVIGATION SYSTEM

SYSTEM BLOCK DIAGRAM

Combination
meter

ETACS-ECU

Radio
antenna (for analog)

Radio
antenna (for digital)

Sound
Steering wheel
remote control
switch

Rear view
camera

DAB
tuner
Communication

<Vehicles with
DAB tuner>

Image
Radio and CD player
Sound

<Vehicles without
hands-free interface system>

Speaker
Sound

USB
device

USB
adapter
Audio
control

<Vehicles with
hands-free interface system>

Sound

Communication

Sound
USB
device

USB
adapter

BluetoothR device

Hands free ECU


Audio
control

BluetoothR
Sound

Microphone unit

ACC00980AB

MITSUBISHI MULTI COMMUNICATION


SYSTEM (MMCS)
M2544800100571

For Mitsubishi Multi Communication System


(MMCS), the multivision display (7 inch WVGA display of wide 2 DIN size) with CD drive and SD memory card drive is established.
Two slots of SD memory card available. One uses
map data and software program etc., the other uses
music data (MP3, WMA, etc.) playback.
Lift customer satisfaction point to improve following
items from current model.

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Refresh Design
Adopt high-definition screen
Change WQVGA (480 x 234 dot) display into
WVGA (800 x 480 dot) in the same size. So, supply sharper image.
Change panel and screen design
Change the name of panel buttons easy to understand.
Adopt rotary switches to change volume intuitively.

CHASSIS ELECTRICAL

54A-41

AUDIO AND NAVIGATION SYSTEM

Group each menu easy to understand (Left side:


AV, Right side: Navigation, Under: Setting).
Create expensive-looking high gross black and
plating on the panel.

Improve Functions
Improve the base feature of MMCS
Add 3D map view and 3D landmarks
Add highway (motorway) map
Add junction view
Display speed limit

Improve Usability
Add map of new countries
Add new countries as below.
Finland
Baltic States (Latvia, Lithuania, Estonia)
Belarus
Moldova

Enhance AV Functions

Display guidance point in the combination meter


Displaying guidance information displayed in
MMCS in combination meter, confirm guidance
point safety.

Display two screen at a time


Display map screen and other screen (AV, Information etc.) at a time

SYSTEM BLOCK DIAGRAM

Combination
meter

ETACS-ECU
Radio
GPS
antenna
antenna (for analog)
CAN box

Radio
antenna
(for digital)

<Vehicles without Rockford Fosgate


premium sound system>
Sound

<Vehicles
with
DAB tuner>

Sound

DAB
tuner

Speaker
Communication
Multivision display
(MMCS)

Steering wheel
remote control
switch

<Vehicles with Rockford Fosgate R


premium sound system>
Sound

Image

Sound
Speaker

Rear view camera


Communication
Sound
Sound
USB
device

USB
adapter

BluetoothR device

Hands free ECU


Audio
control

BluetoothR
Sound

Microphone unit

ACC00981AB

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CHASSIS ELECTRICAL

54A-42

AUDIO AND NAVIGATION SYSTEM

ETACS FUNCTION CUSTOMISATION


FUNCTION
The ETACS functions can be customised by selecting of the multivision display.

REAR VIEW CAMERA


M2544700100198

A rear view camera has been established to the tailgate. The rear view camera displays the rear view
image of the vehicle on the display audio or multivision display for easy confirmation of safety when
driving backward.

Rear view camera

ACB05474 AB

Bottom edge line of direct vision


Display area of rear view camera

ACB05487 AB

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CHASSIS ELECTRICAL

54A-43

AUDIO AND NAVIGATION SYSTEM

OPERATION
When the selector lever is moved to the R (reverse)
position with the ignition switch "ON", the image of
the rear view camera is displayed on the display
audio screen or multivision display screen.

Screen display
<Vehicles with display audio>

Displays rear view camera.

Caution message
Approx. 2 m behind the vehicle

Directly check the area around the vehicle.


Approx. 3 m behind the vehicle

Approx. 1 m behind the vehicle


Extended line of
"vehicle width + 0.2 m"
(Displayed in green)

Approx. 0.5 m behind the vehicle


(Displayed in red)

Tailgate

Approx. 0 m behind the vehicle

AC612475 AG

<Vehicles with multivision display>


Approx. 2 m behind the vehicle
Approx. 3 m behind the vehicle
Approx. 1 m behind the vehicle
Extended line of
"vehicle width + 0.2 m"
(Displayed in green)

Approx. 0.5 m behind the vehicle


(Displayed in red)

Tailgate
Approx. 0 m behind the vehicle

Check surroundings for safety.


Caution message

STEERING WHEEL REMOTE CONTROL


SWITCH
M2546500000320

AC612475 AH

On the spoke of steering wheel, the steering wheel


audio remote control switch and steering wheel voice
control switch have been installed.

STEERING WHEEL AUDIO REMOTE


CONTROL SWITCH
Using the steering wheel audio remote control
switch, the volume adjustment of the radio and CD
player and the multivision display, mode changeover,
CD track up/down, and others can be performed.

Steering wheel
audio remote control
switch

Steering wheel
voice control
switch
ACB05490AB

STEERING WHEEL VOICE CONTROL


SWITCH <VEHICLES WITH HANDS-FREE
INTERFACE SYSTEM>
Using the steering wheel voice control switch,
hands-free interface system.

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CHASSIS ELECTRICAL

54A-44

AUDIO AND NAVIGATION SYSTEM

USB ADAPTER
M2547100100021

USB adapter

An USB adapter is equipped in the rear console. A


iPod/portable music player can be connected
through the USB connection to play its stored audio
file on the radio and CD player or the multivision display, or charge its battery.

HANDS-FREE INTERFACE SYSTEM


M2546400300023

The hands-free interface system enables handsfree


talking and playing music by Bluetooth connection
with Bluetooth device (mobile phone or music
player). In addition, music can be played by connecting the USB-compatible device to the USB adapter.

ACB05492 AB

CONSTRUCTION DIAGRAM

Microphone unit
(built in front room lamp)

Steering wheel
voice control
switch
ACB05490

AC704935

Hands free ECU


USB adapter

ACB05492

ACB05493 AB

SPEAKER
M2545000100426

6 speakers (tweeter, front door, rear door) are provided.

Downloaded from www.Manualslib.com manuals search engine

NOTE: For Rockford Fosgate premium sound system, refer to P.54A-47.

CHASSIS ELECTRICAL

54A-45

AUDIO AND NAVIGATION SYSTEM

SPECIFICATIONS
Item

Allowable input power W

Rated input power W

Tweeter

25

Front door speaker

35

15

Rear door speaker

35

15

TWEETER
The 3.5 cm balance dome tweeters are incorporated
in the front door sash trim.

DOOR SPEAKER
The 16 cm paper cone speakers are incorporated in
the front door and rear door.

ANTENNA
M2545100100371

At the centre of the roof rear, the roof antenna has


been mounted for receiving radio broadcast.

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ROCKFORD FOSGATE PREMIUM


SOUND SYSTEM
GENERAL INFORMATION
M2547000100574

The premium sound system applies "Rockford Fosgate", American top car audio brand, as same as
current model. All the electronics devices, circuits,
like audio unit and premium amplifier, and sound
structures, such as door speakers and subwoofer
are newly developed. And the sound system is tuned
thoroughly by professional Mitsubishi and Rockford
engineers, the Rockford Fosgate premium sound
system accomplished higher sound quality than the
current model having high reputation at world wide
markets.

CHASSIS ELECTRICAL

54A-46

AUDIO AND NAVIGATION SYSTEM

CONSTRUCTION DIAGRAM

Audio amplifier
Tweeter

Front door speaker

Rear door speaker

Subwoofer
ACC00014 AB

FUNCTION

Wide stereo technology: PremiDIA-WIDE

Various attractive new sound adjusting functions are


added, to select sound setting precisely, according to
various user preferences.

Emphasize stereo image more expanded, beyond


cabin space.

Surround technology: DTS Neural


Surround
Multi-channel surround enhancement technology
developed by DTS, surround sound from the rear
speakers, even 2-channel music source.

Media expander: PremiDIA-HD


Compensate sound quality of the compressed digital
music source.

Automatic volume control technology:


Dolby Volume
Auto volume level adjusting technology developed by
Dolby, reduce volume changes between different volume level source.

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Listening Position selector


Sound quality optimization according to the location
of the listeners.

3 levels speed compensated volume


(SCV)
Select from 3 levels of SCV effect (+OFF) accordingly from driving noise (current model: fixed value,
SCV ON or OFF).

AUDIO AMPLIFIER
M2547000200258

As a separate amplifier, 8-ch audio amplifier incorporating digital signal processor (total maximum output
of 710 W) has been introduced.

CHASSIS ELECTRICAL

54A-47

AUDIO AND NAVIGATION SYSTEM

By using AUREUS 32 bit digital signal processor


and BURR-BROWN 24 bit D/A converter, system
has higher accretion of digital sound processing, and
it makes predominantly clear sound.

SPEAKER
M2545000100437

9 speakers [tweeter, front door, rear door (2-way),


subwoofer] are provided.

SPECIFICATIONS
Item

Allowable input power W

Rated input power W

Tweeter

50

25

Front door speaker

80

40

Rear door speaker

80

40

Subwoofer

150/150

75/75

TWEETER
The 3.5 cm soft dome tweeters are incorporated in
the front door sash trim.
By using light weight CCAW (Copper-Clad Aluminium Wire) voice coil and Tetoron diaphragm, making much clear and comfortable high frequency
sound.

Vacuum moulded 3D shape cone woofer has advantages for lighter weight and higher stiffness. By making horn shaped surrounding of the tweeter, makes
sound connection smoothly from low to high frequency.

DOOR SPEAKER

The 25 cm dual voice coil subwoofer has been


installed to the quarter trim in the luggage room, enabling the playback of dynamic deep bass.
Gain more power than current model although subwoofer unit size is same. Position and direction of it
are decided enthusiastically for excellent sound.

The 16 cm polypropylene cone speakers (woofer)


are incorporated in the front door. The 16 cm + 3.5
cm polypropylene cone 2-way coaxial speakers
(woofer + tweeter) are incorporated in the rear door.

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SUBWOOFER

CHASSIS ELECTRICAL

54A-48

AUDIO AND NAVIGATION SYSTEM

DOOR AS A SPEAKER BOX

Resin cover
Resin plug
Front door
speaker
Resin cover

Resin plug
Resin plug

Rear door
speaker

Sheet metal
cover

Urethane integrated
resin sheet

Front door
water proof film

Sheet metal
cover

Urethane integrated
resin sheet
Rear door
water proof film
ACB05473 AB

The openings of doors is blocked by using the sheet


metal cover, resin cover, resin plug and urethane
integrated resin sheet to make the door into a
speaker box, thus improving the sound quality. As an
advantage of the sheet metal cover, the rigidity of the
areas around the speaker has been increased, and
the higher sound pressure, suppression of high harmonic, and suppression of dumping are achieved to
improve sound quality.

Features

DIGITAL RADIO

DC/DC CONVERTER

M2543900100014

Digital Audio Broadcast (DAB) (digital radio) is supported. A DAB tuner is installed in the front inner pillar lower.

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CD audio like high-quality sound


Improved radio reception due to digital radio
wave
A DAB-DAB link function enables the driver to
receive multiple radio stations which are broadcasting the same contents sequentially.
Text information such as song title or artist is displayed.
M2546800100016

The DC/DC converter has been established which


prevents the reset occurrence and sound jump of
radio and CD player, multivision display and hands
free-ECU caused by the power supply voltage drop
at the auto start by Auto Stop & Go (AS&G) System.

CHASSIS ELECTRICAL

54A-49

AUDIO AND NAVIGATION SYSTEM

General operation of DC/DC converter


IGNITION SWITCH:OFF
Battery

<Multivision display>
ACC
DC/DC converter
Battery (+B) output
Boost section

Radio and CD player


Multivision display
Hands free-ECU

Battery
Battery (+B) input

Ignition switch
(OFF)

Relay 2

Relay 1

AS&G-ECU

Control section

AC905396 AH

The DC/DC converter outputs the battery voltage input from the battery to each audio device. (Relay 1:
Close, Relay 2: Open)

IGNITION SWITCH: ON or ACC position <except at auto start by Auto Stop & Go
(AS&G) system>
Battery

<Multivision display>
ACC
DC/DC converter
Battery (+B) output
Boost section

Radio and CD player


Multivision display
Hands free-ECU

Battery
Battery(+B) input

Ignition switch
(ACC/ON)

Relay 2

Relay 1

ACC output
<Multivision display>

ACC input
Control section

AS&G-ECU

AC905398 AF

When there is an ACC input from the ignition switch, the DC/DC converter closes the relay 2, and the ACC
output <multivision display, AUDIO display (instrument panel assembly centre)> is sent from the DC/DC converter to each device. (Relay 1: Close, Relay 2: Close)

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54A-50

CHASSIS ELECTRICAL
IMMOBILIZER SYSTEM <Vehicles without keyless operation system>

IGNITION SWITCH: ON position <at auto start by Auto Stop & Go (AS&G) System>
<Multivision display>
ACC

Battery

DC/DC converter
Battery (+B) output
Boost section
Radio and CD player
Multivision display
Hands free-ECU

Battery
Battery (+B) input

Ignition switch
(ON)

Relay 2

Relay 1

ACC output
<Multivision display>

ACC input
AS&G-ECU

Control section
Boost command
from AS&G-ECU

AC905388AG

According to the boost command sent from the AS&G-ECU, the DC/DC converter opens the relay 1. At this
time, the battery voltage decreased by the auto start is boosted to approximately 12V, and is output to each
audio device.(Relay 1: Open, Relay 2: Close)
NOTE: .
DC/DC converter boost stop condition (boost is stopped when any of the following applies)
Input voltage to DC/DC converter is 12.2 V or more.
DC/DC converter boost duration is 5 seconds or more.
Diagnosis code B1302 or B1301 is set in AS&G-ECU.

IMMOBILIZER SYSTEM <Vehicles without keyless


operation system>
GENERAL INFORMATION
M2544600200251

The immobilizer system consists of the receiver


antenna, the ETACS-ECU, the steering lock
(immobiliser antenna) and the ignition key.
The receiver antenna communicates with the
transponder via the steering lock to receive keyless entry signal, and then sends the signal to the
ETACS.
ID codes (transmitter and transponder) is registered into ETACS-ECU.

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The ETACS-ECU compares the ID code, which it


receives from the receiver antenna, with the one
stored in its memory. If the ID codes correspond,
the ETACS-ECU will permit the keyless operation
and the engine starting.
The ignition key (transmitter and transponder)
incorporates an indicator lamp that enables the
driver to check if the signal is transmitted correctly or if the battery in the key is discharged.
Each vehicle is provided with two ignition keys as
standard, and up to eight ignition keys can be
registered.
Settings of the keyless entry function can be
adjusted using a customisation function.

CHASSIS ELECTRICAL
IMMOBILIZER SYSTEM <Vehicles without keyless operation system>

54A-51

CONSTRUCTION DIAGRAM

Ignition key

Immobilizer
antenna

Receiver
antenna

ETACS-ECU

Engine-ECU
Starter relay
CAN-C

ID

CPU
Ignition

Transponder
CAN

Injection

Steering lock
ACB05551 AB

MAIN COMPONENTS
Component name

Outline of function

Receiver antenna

Receives the operation signals from the lock/unlock switches on the ignition
key (transmitter and transponder), sends them to ETACS-ECU
Sends signal to the transponder in the ignition key and receives the reply data
from the transponder via the steering lock (immobilizer antenna), sends the
reply data to ETACS-ECU.
Communication with transponder is operated by ETACS, Receiver antenna is a
driver module for transponder communication.

Steering lock (immobilizer


antenna)

Wireless communication with ignition key (transponder) receives the ID code


(key ID) of the ignition key (transponder) needed for starting the engine,
transponder communication is conducted via this antenna and receiver
antenna drives this antenna.

Ignition key (transmitter


and transponder)

The ignition key (transponder) receives signals for certification sent from
ETACS-ECU via receiver antenna and immobilizer antenna, and sends the
reply data signal to ETACS-ECU via receiver antenna and immobilizer
antenna.
The ignition key (transmitter) also sends signals to receiver antenna when the
lock/unlock switches on it are operated.

ETACS-ECU

Conduct certification communication with the engine by using the CAN


communications.
Operate the receiver antenna for the transponder communication, and store
the IDs using the immobilizer communication.

Engine-ECU

Communicates with ETACS-ECU via CAN. Permits/inhibits the engine starting


and controls the engine operation.

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CHASSIS ELECTRICAL

54A-52

IMMOBILIZER SYSTEM <Vehicles without keyless operation system>

System configuration
Ignition key
Lock switch
Unlock switch

Transmitter
Transponder
Door mirror assembly

Radio
frequency
signal
(Transponder)

Steering lock
(immobilizer
antenna)

Radio
frequency
signal (Transmitter)

Receiver
antenna

Room lamp,
Ignition key cylinder
illumination lamp
Door lock actuator
Tailgate latch
assembly

ETACS-ECU
Power window switch

CAN-C
communication

Turn-signal lamp

Engine-ECU
ACC00115 AB

OPERATION
1. When the ignition key is inserted to the ignition
switch or the ignition switch is turned to the ON
position, ETACS-ECU starts operation of receiver
antenna, and starts communication with ignition
key (transponder) by radio frequency.
2. When the ignition key receives the request signal
to start the communication from receiver antenna
via immobilizer antenna, then transponder starts
the communication and send the signal for
communication to receiver antenna via
immobilizer antenna.
3. Receiver antenna sends the codes (key ID, etc)
sent from the ignition key to the ETACS-ECU.

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4. ETACS-ECU compares the codes (key ID, etc)


sent from receiver antenna with the
already-registered ID code and self calculated
value, and then reflect the result of transponder
communication to the certification communication
with engine ECU.
NOTE: .
The transponder integrated in the ignition key
uses the power supplied from receiver antenna
via immobilizer antenna. Therefore, it can be
used regardless of the battery in ignition key (for
transmitter).
Two ignition keys (transmitter and transponder)
are provided, and up to eight keys can be registered to one vehicle as needed.
When ETACS-ECU is replaced or when the key
is lost or added, the ID codes for all the keys (key
ID) must be registered using M.U.T.-III.

CHASSIS ELECTRICAL
ETACS

54A-53

ETACS
GENERAL INFORMATION
M2545400200744

NOTE: *: ETACS (Electronic Time and Alarm Control


System)

ETACS*-ECU

has three main functions (gateway


function, coding function, body electrical equipment
control function).

GATEWAY FUNCTION
LIN-TAS
ETACS-ECU
LIN

CAN-C-Mid

CAN-C
ACC01043AB

As a central ECU for the on-vehicle communication


network system established in the vehicle, the gateway function is integrated into ETACS-ECU. The
gateway function offers the following functions:
Data transfer among four networks*1
Transfers the data flowing in a network to another
network in real time.
NOTE: *1: CAN*2-C (power train network),
CAN*2-C-Mid (middle-speed body network), LIN
*3(low-speed body network) and LIN-TAS
*4(anti-theft alarm system network)
NOTE: *2: For details of CAN, refer to GROUP 54C,
Controller Area Network (CAN) P.54C-2.
NOTE: *3, *4: For details of LIN, refer to GROUP 54B,
Local Interconnect Network (LIN) P.54B-2.
Diagnosis of each network communication line
Detects and stores an open circuit and short circuit of
communication line.
Communication error diagnosis of network ECUs
Detects and stores the ECU that is not properly
transmitting data.

CODING FUNCTION
By writing the coding data such as vehicle model,
destination, and equipment level to ECUs, the functions of ECUs can be changed. There are two types
of coding method, the local coding and global coding.

BODY ELECTRICAL EQUIPMENT


CONTROL FUNCTION
This function controls the following electrical equipment.
Exterior lamps
Wiper, washer
Central door locking system
Interior lamp
Electric-folding door mirror <vehicles with electric
retractable remote controlled door mirrors>
Keyless entry <Vehicles without keyless operation system>
Power supply control
Immobilizer system <Vehicles without keyless
operation system>
Headlamp automatic levelling system <vehicles
with headlamp automatic levelling system>
Security alarm system <Vehicles with security
alarm>

FUNCTION AND CONTROL BY ETACS-ECU.


M2545400300547

POWER SUPPLY CONTROL


ACC POWER CUT-OFF FUNCTION <INITIAL CONDITION: 30 MINUTES>
The function has been added that the ACC power
supply is cut-off when 30 or 60 minutes has elapsed
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with the ignition switch in the ACC position.


NOTE: Using a customise function, the availability of
ACC power cut-off function and its time to ACC
power cut-off can be set. (Refer to Customise Function P.54A-54).

CHASSIS ELECTRICAL

54A-54

ETACS

CUSTOMISATION FUNCTION
M2545400400953

By operating the M.U.T.-III ETACS system, the following functions can be customised. The programmed information is held even when the battery
is disconnected.
Adjustment
Adjustment item
Adjusting content
item (M.U.T.-III
(M.U.T.-III display)
display)
Turn power
source

ACC or IG1

Operable with ACC or ON position

IG1

Operable with ON position (initial


condition)

Comfort flasher With/without


comfort flasher
function

Disable

No function

Enable

With function (initial condition)

Hazard answer
back

Lock:1, Unlock:2

LOCK: Flashes once, UNLOCK: Flashes


twice (initial condition)

Lock:1, Unlock:0

LOCK: Flashes once, UNLOCK: No flash

Lock:0, Unlock:2

LOCK: No flash, UNLOCK: Flash twice

Lock:2, Unlock:1

LOCK: Flash twice, UNLOCK: Flash once

Lock:2, Unlock:0

LOCK: Flash twice, UNLOCK: No flash

Lock:0, Unlock:1

LOCK: No flash, UNLOCK: Flash once

Lock:0, Unlock:0

No function

Front wiper
operation

Adjustment of
turn-signal lamp
operation condition

Adjusting content

Adjustment of the
number of keyless
hazard warning
lamp answer back
flashes

Adjustment of the
Normal INT
intermittent
windshield wiper
Variable INT
operation <vehicles
without lighting
Speed Sensitive
control sensor or
vehicles without
LDW>

Intermittent wiper interval is fixed to 4


seconds.

Adjustment of the
Normal INT
intermittent
windshield wiper
Variable INT
operation <vehicles
with lighting control
sensor or vehicles Speed Sensitive
with LDW>

Intermittent wiper interval is fixed to 4


seconds.

Rain Sensitive

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Intermittent wiper interval is calculated only


by the wiper volume control.
Intermittent wiper interval is calculated
according to the intermittent wiper volume
control and vehicle speed (initial
condition).

Intermittent wiper interval is calculated only


by the wiper volume control.
Intermittent wiper interval is calculated
according to the intermittent wiper volume
control and vehicle speed.
Intermittent wiper interval is calculated
according to the intermittent wiper volume
control and lighting control sensor (initial
condition).

CHASSIS ELECTRICAL
ETACS

Adjustment
item (M.U.T.-III
display)

Adjustment item

Adjusting content
(M.U.T.-III display)

Front/rear wiper Disabling or


Only Washer
washer
enabling
Washer & Wiper
washer-linked wiper
function

54A-55

Adjusting content

No function
With function: Without delayed finishing
wipe function <Initial condition (vehicles for
RUSSIA)>

With after wipe

With function: With delayed finishing wipe


function <Initial condition (except vehicles
for RUSSIA)>

0 sec.

No wiper interval

4 sec.

4 seconds

8 sec.

8 seconds (initial condition)

16 sec.

16 seconds

Rear wiper Low Disabling or


Disable
speed mode
enabling rear wiper Enable
continuous
operation

No function

Auto fold mirror Electric folding door


mirror automatic
unfolding function
<vehicles with
electric retractable
remote controlled
door mirrors>

Not Auto

No synchronised operation

Open Vehicle SPD

Vehicle speed-dependent operation

Open/Close by IG

Ignition switch linked operation

OPN/CLS Keyless

Keyless entry linked operation (initial


condition)

Intermittent time Adjustment of rear


of rear wiper
wiper interval

Sensitivity for
auto lamp

Auto lamp
linked wiper

With function (initial condition)

Photo sensor
Level 1 bright
sensitivity
Level 2 bright
(illumination
intensity) <vehicles
with photo sensor> Level 3
Level 4 dark

High ambient brightness

Lighting control
sensor sensitivity
(illumination
intensity) <vehicles
with lighting control
sensor or vehicles
with LDW>

Level 1 bright

High-high ambient brightness

Level 2 bright

High ambient brightness

Level 3

Standard ambient brightness (initial


condition)

Level 4 dark

Low ambient brightness

Level 5 dark

Low-low ambient brightness

Presence of
wiper-linked auto
lamp function
<vehicles with
photo sensor>

Disable

No function (initial condition)

Enable

With function

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Standard ambient brightness (initial


condition)
Low ambient brightness
Low-low ambient brightness

CHASSIS ELECTRICAL

54A-56
Adjustment
item (M.U.T.-III
display)

ETACS

Adjustment item

Room lamp
Adjustment of
delay timer with interior lamp delay
door
shutdown time

Adjusting content
(M.U.T.-III display)

Adjusting content

0 sec.

0 second (no delay shutdown time)

7.5 sec.

7.5 seconds

15 sec.

15 seconds (initial condition)

30 sec.

30 seconds

60 sec.

60 seconds

120 sec.

120 seconds

180 sec.

180 seconds

Head lamp auto Adjustment of


Disable
cut customise
headlamp
Enable (B-spec.)
automatic shutdown
function

No function

Interior lamp
auto cut timer

With function (initial condition)

Adjustment of
interior lamp
automatic shutdown
function operation
time

Disable

No function

3 min

3 minutes

30 min

30 minutes (initial condition)

60 min

60 minutes

Comfort flasher Switch operation


switch time
time to activate the
comfort flasher
function

Normal

0.4 second (initial condition)

Long

0.8 second

Intelligent/Comf With/without
ort washer
Comfort washer
function

Disable

No function <Initial condition (vehicles for


RUSSIA)>

Enable

With function <Initial condition (except


vehicles for RUSSIA)>

Auto door
unlock

Disable

Without function <M/T, A/T, CVT> (initial


condition)

Always (P pos)

With function: Operates when the shift


lever or the selector lever is moved to the
P position. <A/T, CVT>

Always(Lock pos)

With function: Operates when the ignition


switch is moved to the LOCK (OFF)
position. <M/T, A/T, CVT>

Door unlock
mode

Deadlock
Button
Operation

Adjustment of the
auto door unlock
function

Adjustment of
All Doors Unlock
power door locks
with selective
unlocking <Vehicles Dr Door Unlock
without dead lock
system>

Without function: The first operation of


keyless entry system or unlock operation
by KOS unlocks all doors (initial condition).

Adjustment of the
Twice
dead lock system
setting procedure
<vehicles with dead Once
lock system>

Operate the lock switch of the keyless


entry system or KOS twice.(initial
condition)

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With function: The first operation of


keyless entry system or unlock operation
by KOS unlocks the driver's door only, and
the second unlock operation within 2
seconds after that unlocks all doors.

Operate the lock switch of the keyless


entry system or KOS once.

CHASSIS ELECTRICAL
ETACS

Adjustment
item (M.U.T.-III
display)

Adjustment item

Timer lock timer Timer lock period


adjustment

Alarm

Enables/disables
security alarm
<Vehicles with
security alarm>

Adjusting content
(M.U.T.-III display)

Adjusting content

30 sec.

30 seconds (initial condition)

60 sec.

60 seconds

120 sec.

120 seconds

180 sec.

180 seconds

Disable

Without function

Enable

With function (initial condition)

54A-57

Duration of
pre-alarm

Adjustment of
10 sec.
pre-alarm (interior
6 sec.
alarm) continue
time <Vehicles with
security alarm
(vehicles without
security alarm
sensor)>

10 seconds (initial condition)

Multi mode

Multi-mode keyless Disable


entry function
D/M: O&C
customisation
<Vehicles with
electric retractable
remote controlled
door mirrors>

No function

Adjustment of
automatic rear
window wiper
operation with
reverse gear
engaged

Enable(R wip.ON)

Operates only when the rear wiper switch


is ON.

Enable(R/F wip.)

Operates only when the front or rear wiper


switch is ON (initial condition).

KOS key detect With/without KOS


out from window key exterior
detection function
<Vehicles with
KOS>

Enable

No function

Disable

With function (initial condition)

KOS feature

Both enable

All KOS functions are enabled (initial


condition).

Door Entry enable

Only door entry function is enabled.

ENG start enable

Only engine starting function is enabled.

Both disable

All KOS functions are disabled.

0 sec.

0 second

3 sec.

3 seconds (Initial condition)

5 sec.

5 seconds

Rear
wiper(linked
reverse gear)

KOS unlock
disable time

KOS function
adjustment
<Vehicles with
KOS>

Adjusts the door


unlock inhibition
period after door
lock is activated.
<Vehicles with
KOS>

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6 seconds

Door mirror fold/unfold operation only


(initial condition)

CHASSIS ELECTRICAL

54A-58

ETACS

Adjustment
item (M.U.T.-III
display)

Adjustment item

Remote ENG
starter answer
back

Remote engine
Disable
starter answer back Enable
function adjustment

No function (Initial condition)

ACC power
auto cut

Time to ACC power Disable


cut-off when the
30 min
ignition switch is in
60 min
the ACC position

No function

Sensitivity level
setting of security
alarm sensor
<Vehicles with
security alarm
(vehicles with
security alarm
sensor)>

Level 1

100% sensitivity of security alarm sensor


(initial condition)

Level 2

90% sensitivity of security alarm sensor

Level 3

80% sensitivity of security alarm sensor

Level 4

70% sensitivity of security alarm sensor

Disabling or
enabling coming
home light function

Disable

No function

15 sec.

The headlamps illuminate for 15 seconds.

30 sec.

The headlamps illuminate for 30 seconds.


(initial condition)

60 sec.

The headlamps illuminate for 60 seconds.

180 sec.

The headlamps illuminate for 180 seconds.

Disabling or
enabling welcome
light function

Disable

No function

Small lamp

The tail lamps illuminate. <initial condition>

Head lamp

The headlamps illuminate.

KOS outer buzzer


volume adjustment
<Vehicles with
KOS>

Volume 1

Quieter than the standard

Volume 2

Standard volume (Initial condition)

Volume 3

Louder than the standard

A/C
Recirculation
Control

With/without
inside/outside air
automatic control
function

Disable

No function

Enable

With function (Initial condition)

A/C Switch
Control

With/without A/C
automatic control
function

Disable

No function

Enable

With function (Initial condition)

Eco Mode

Function to activate Eco


ECO mode
Comfort
air-conditioner

Sensitivity for
security sensor

Coming home
light

Welcome light

Outer buzzer
volume

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Adjusting content
(M.U.T.-III display)

Adjusting content

With function

30 minutes (initial condition)


60 minutes

Activates the ECO mode.


Deactivates the ECO mode.

CHASSIS ELECTRICAL
SECURITY ALARM

Adjustment
item (M.U.T.-III
display)

Adjustment item

Adjusting content
(M.U.T.-III display)

A/C Sensible
temp.
customize

Adjusting mean
-2
value for
temperature setting

54A-59

Adjusting content

Decreases the control temperature two


degrees than the temperature displayed
on the LCD.

-1

Decreases the control temperature one


degree than the temperature displayed on
the LCD.

No change (Initial condition)

Increases the control temperature one


degree than the temperature displayed on
the LCD.

Increases the control temperature two


degrees than the temperature displayed
on the LCD.

FOOT / DEF Air Changes air


outlet ratio
distribution rate for
DEF/FOOT vents
during manual
operation.

Normal

D/F2 (Initial condition)

FOOT > DEF

D/F1(more to FOOT vent): More air flows


through FOOT vents.

FOOT < DEF

D/F3(more to DEF vent): More air flows


through DEF vents.

FACE / FOOT
Air outlet ratio

Normal

B/L2 (Initial condition)

FACE > FOOT

B/L1(more to FACE vent): More air flows


through FACE vents.

FACE < FOOT

B/L3(more to FOOT vent): More air flows


through FOOT vents.

Changes air
distribution rate for
FACE/FOOT vents
during manual
operation.

Auto Rear
Activates the rear
Disable
Defogger(Engin window defogger
Enable
e Start)
when the ambient
temperature is
low.(The rear
window defogger
has never been
activated since the
ignition switch was
turned on last time)

No function (Initial condition)


With function

SECURITY ALARM
GENERAL INFORMATION
M2545700200659

<Vehicles without security alarm sensor>


When the doors are locked using the keyless entry or
KOS (excluding the locking using the key cylinder or
others), the improper opening of door or hood
causes the ETACS-ECU function and control to give
off an alarm with the flashing of hazard warning lamp
(turn-signal lamp) and the intermittent sounding of
horns. Also, with the flashing of security indicator, the
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alarm state is notified (Refer to Function and Control


by ETACS-ECU P.54A-62).

CHASSIS ELECTRICAL

54A-60

SECURITY ALARM

CONSTRUCTION DIAGRAM

Hazard indicators assembly


Rear turn-signal lamp

Security alarm indicator

Security alarm horn

Hood latch switch

Side turn-signal lamp

ETACS-ECU
Front turn-signal lamp
Horns
ACC01584AB

<Vehicles with security alarm sensor>


The security alarm with the security alarm sensor
and security alarm siren has been adopted.
The alarm for door/hood tampering and the alarm
for vehicle invasion, jack-up, or power line cutoff
to the ETACS-ECU/security alarm siren are
established.
The security alarm sensor is connected to the
ETACS-ECU via the LIN*1.
The security alarm siren is connected to the
ETACS-ECU by the LIN-TAS*2. (With the "Exterior protection" status, the horn does not sound.)
NOTE: LIN *1 (low-speed body network), LIN-TAS *2
(anti-theft alarm network)
Security alarm sensor
The ultrasonic wave sensor is incorporated to
judge whether it is invasion or not from the
change of reflected ultrasonic wave.
The inclination sensor is incorporated to determine that it is an irregular action if the vehicle is
raised for 3-degree angle or more at the rate of
1-degree angle or more per minute.

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NOTE: The sensor sensitivity can be adjusted by the


M.U.T.-III.
Security alarm siren
With the "Ready to be triggered" status, the LIN
communication between the security alarm siren
and ETACS-ECU is cut off to suppress the occurrence of the dark current.
With the "Ready to be triggered" status, if the
ETACS-ECU detects invasion or irregular action
by the security alarm sensor or tampering by the
door switch or hood switch, the LIN communication is reactivated.
If the ETACS-ECU detects irregular action, it
sends a sounding request signal to the security
alarm siren by the LIN communication.
When the security alarm is in the "Ready to be
triggered" status, if the signal transmission to the
security alarm siren is cut off due to an abnormality in the power supply to the ETACS-ECU, the
occurrence of irregular action is detected and the
alarm sounds automatically* without the sounding
request signal from the ETACS-ECU.
NOTE: *: The security alarm siren incorporates a
rechargeable battery.

CHASSIS ELECTRICAL

54A-61

SECURITY ALARM

CONSTRUCTION DIAGRAM

Hazard indicators assembly

Security alarm sensor


Rear turn-signal lamp

Security alarm indicator

Security alarm siren

Hood latch switch


Side turn-signal lamp

ETACS-ECU
Front turn-signal lamp
ACC01583 AB

SYSTEM BLOCK DIAGRAM


keyless entry function or the keyless operation system
ignition switch, Door switch,
Tailgate latch switch, Hood switch

LIN
Security alarm sensor

ETACS-ECU
LIN-TAS
Security alarm siren

Security alarm indicator, turn-signal lamp


ACC01047 AB

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54A-62

CHASSIS ELECTRICAL
SECURITY ALARM

ETACS-ECU FUNCTIONS AND CONTROLS <Vehicles without security alarm sensor>


M2545700300407

SECURITY ALARM FUNCTION (Default: interior protection 10 seconds)

Door(s) is unlocked by the


keyless entry function
or the keyless operation system.
Inserting the key in the key cylinder
or keyless operation key is approved,
and
turning the ignition switch to ACC or ON.
When any operation above is done.

System disarmed
Door(s) is locked by the keyless entry function
or the keyless operation system
(including lock operation by the timer lock).

Ready to be armed
All doors, tailgate and
hood remains closed
for 20 seconds.

Ready to be triggered
Hood is opened.
or
Door(s) or tailgate is opened in
an unauthorized way.

NOTE:
*: Interior protection and
Exterior protection

Warning*
ACC01999AB

OPERATION
1. Operating the door lock with the keyless entry
transmitter or keyless operation key (except for
operating the door lock with the key cylinder)
makes the vehicle ready for the alarm, and "ping"
tone starts.
2. After 20 seconds, the incorrect door opening
(opening door or tailgate without unlocking by the
keyless entry) sounds the room alarm with "Beep"
tone under the alarm state.
3. After 10 seconds, in addition to the "Beep" tone,
the hazard lamps blink, and the horns sound
intermittently for 27 seconds to execute exterior
protection. If the hood is opened while the vehicle
is under the alarm state or the interior protection
state, the exterior protection will be executed
immediately.

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NOTE: *:Using a customisation function, the shift


time from the interior protection to the exterior protection can be changed to 6 seconds.(Refer to CUSTOMISATION FUNCTION P.54A-63).

ALARM HISTORY OUTPUT FUNCTION


If the interior protection or the exterior protection is
activated between the last OFF operation and the
next ON operation of the ignition switch, this function
informs the driver by flashing the security alarm indicator and by the buzzer.

CHASSIS ELECTRICAL
SECURITY ALARM

54A-63

ETACS-ECU FUNCTIONS AND CONTROLS <Vehicles with security alarm sensor>


M2545700300399

SECURITY ALARM FUNCTION

Door(s) is unlocked by the


keyless entry function
or the keyless operation system.
Inserting the key in the key cylinder
or keyless operation key is approved,
and
turning the ignition switch to ACC or ON.
When any operation above is done.

System disarmed
Door(s) is locked by the keyless entry function
or the keyless operation system
(including lock operation by the timer lock).

Ready to be armed
All doors, tailgate and
hood remains closed
for 20 seconds.

Ready to be triggered
Hood is opened.
or
Door(s) or tailgate is opened in
an unauthorized way.

NOTE:
*: Exterior protection

Warning*
ACC01999AC

OPERATION
1. Locks the doors by the keyless entry transmitter
or keyless operation key (except for operating the
door lock with the key cylinder).
2. "Ready to be armed" is set, the "Ping" tone
sounds and the security indicator starts blinking.
(The security alarm sensor is not disabled
temporally*1.)
3. After 20 seconds, the status shifts to "Ready to be
triggered".
4. Irregular door opening or tailgate opening
(opening of door or tailgate without unlocking
using the keyless entry transmitter or keyless
operation key)
5. After the transferring to the "Warning" status, the
ETACS-ECU generates the "Beep" tone, the
hazard warning lamp flashes, and the security
alarm siren sounds intermittently (Maximum 10
times) for 27 seconds.
With the "Ready to be triggered" status, the following operation or status immediately transfers
the status to "Warning".

Open the hood.


Abnormality in ETACS-ECU power supply
Abnormality in communication and power
supply of the security alarm siren
NOTE: *1: When turning the ignition switch to the
"OFF" position and the windshield mist switch to ON
for 5 seconds or longer (operate the wiper lever
upward), the buzzer incorporated in the combination
meter sounds once and the security alarm sensor is
disabled until the ignition switch is turned to the
"ACC" or "ON " position. To reactivate the security
alarm sensor, turn the windshield mist switch to ON
for 5 seconds or longer (operate the wiper lever
upward). When the security alarm is activated, the
buzzer incorporated in the combination meter
sounds twice.

ALARM HISTORY OUTPUT FUNCTION


If the exterior protection is activated between the last
OFF operation and the next ON operation of the ignition switch, this function informs the driver by flashing the security alarm indicator and by the buzzer.

CUSTOMISATION FUNCTION
M2545700400482

By operating the M.U.T.-III ETACS system, the following functions can be customised. The proDownloaded from www.Manualslib.com manuals search engine

grammed information is held even when the battery


is disconnected.

CHASSIS ELECTRICAL

54A-64

LANE DEPARTURE WARNING SYSTEM (LDW)

Adjustment item
(M.U.T.-III display)

Adjustment item

Alarm

Enables/disables security Disable


alarm
Enable

Without function

Adjustment of pre-alarm
(interior alarm) continue
time <Vehicles without
security alarm sensor>

10 sec.

10 seconds (initial
condition)

6 sec.

6 seconds

Duration of pre-alarm

Sensitivity for security


sensor

Adjusting content
(M.U.T.-III display)

Sensitivity level setting of Level 1


security alarm sensor
<Vehicles with security
alarm sensor>
Level 2

Adjusting content

With function (initial


condition)

100% sensitivity of
security alarm sensor
(initial condition)
90% sensitivity of security
alarm sensor

Level 3

80% sensitivity of security


alarm sensor

Level 4

70% sensitivity of security


alarm sensor

LANE DEPARTURE WARNING SYSTEM (LDW)


General
M2549800100015

A lane departure warning system will warn the driver


when the vehicle begins to move out of its lane. The
LDW-ECU (integrating LDW camera), which is
mounted behind the windshield, monitors the road
ahead. If the system recognises that the driver is
about to move out of its lane, the combination meter
will provide a visual warning (on the multi-information
display) and an audible warning (buzzer).

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NOTE: If there are bad weather or poor road conditions, the system may not operate correctly.

CHASSIS ELECTRICAL

54A-65

LANE DEPARTURE WARNING SYSTEM (LDW)

Construction diagram

LDW-ECU

LDW switch
ACC00901

ASC-ECU
Column switch
Steering wheel sensor

Combination meter
Side turn-signal lamp
ETACS-ECU
Engine-ECU
Stop lamp switch
ACC00954 AB

Main components and functions


Component name
Functional Description
LDW-ECU (integrating
LDW camera)

Controls the LDW by using the following inputs/outputs and communications.


Stores a proper lane recognition and parameter information based on the
variant coding which this ECU receives via CAN communication with the
ETACS-ECU.
Receives a signal from the stop lamp switch, the side turn-signal lamp and
the LDW switch via CAN communication with the ETACS-ECU.
Receives signals from the ECUs via CAN communication with the
engine-ECU, the ASC-ECU and the steering wheel sensor.
Sends status information, a visual and audible LDW indicator/warning
requests to the combination meter via CAN communication.

LDW switch

Sends the LDW activation/deactivation status via harness wires.

Ignition switch

Supplies power when the ignition switch is turned "ON" or "Start".

Stop lamp switch

Sends the brake pedal depression/release status to the ETACS-ECU.

Column switch (Side


turn-signal lamp switch
(LH) or (RH))

Sends a turn-signal lamp signal to the ETACS-ECU via LIN communication.

Combination meter

Displays the audible and visual LDW indicator and warning according to the
signals which are sent by the LDW-ECU.

Combination meter
LDW
(multi-information display) indicator
LDW
warning

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Displays the LDW status. Also informs the driver that the LDW
camera is initialised or the LDW camera image is tuned.
Displays if the LDW fails.

CHASSIS ELECTRICAL

54A-66

LANE DEPARTURE WARNING SYSTEM (LDW)

Component name

Functional Description

Engine-ECU

Sends vehicle speed signal to the LDW-ECU via CAN communication.

ASC-ECU

Detects the yaw rate and longitudinal and lateral acceleration of the vehicle, and
sends the corresponding signal to the LDW-ECU via CAN communication.

Steering wheel sensor

Detects steering angle of the steering wheel, and sends the corresponding
signal to the LDW-ECU via CAN communication.

ETACS-ECU

Relays a signal from the stop lamp switch to the LDW-ECU.


Sends a turn-signal lamp signal to the LDW-ECU.
Sends variant coding information to the LDW-ECU.
Sends the LDW switch on/off status, which is received via wiring harness
wires, to the LDW-ECU via CAN communication. Furthermore, receives the
audible and visual LDW indicator and warning requests from the LDW-ECU
and then sends them via CAN communication.

System Configuration

LDW-ECU
(integrating camera)
LDW switch

Engine-ECU

Wiring harness wires

ASC-ECU

Steering
wheel sensor

(CAN-C
communication)

ETACS-ECU

Wiring harness wires

(CAN-C-Mid
communication)

IG switch

Combination
meter

LIN bus line

Wiring harness
wires

Column
switch

Stop lamp
switch

ACC00798

System fail-safe
If a malfunction is detected, the system will enter a
fail-safe mode to protect the system.
NOTE: For details of the fail-safe function, refer to
Workshop Manual.

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SYSTEM OPERATION
Operation
M2549800500013

The LDW operates in the three stages below:

CHASSIS ELECTRICAL

54A-67

LANE DEPARTURE WARNING SYSTEM (LDW)

NOTE: The indicator and warning depend on these


stages. If predetermined warning conditions are satisfied, the buzzer will sound.
1. Operation status (LDW: ON)
Operation status

2. Warning monitor status (standby)


3. Warning (WARNING L-LANE or WARNING
R-LANE)

Warning monitor status

Warning

ACC00941AB

1. Operation status (LDW: ON)


LDW indicator

ACC01897AB

If all of the conditions below are satisfied, the LDW


switch will be active. When the switch is operated
with it active, the operation status will be switched
between "OFF" (LDW disabled) and "ON" (LDW enabled). (LDW operation status switching function)
1. The ignition switch is turned from "OFF" to "ON"
or "START"
2. The LDW pre-check function is inactive (four seconds or more elapse since the ignition switch is
turned "ON" for the first time).
3. The LDW is not defective

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2. Warning monitor status (standby)


LDW indicator

LDW indicator

ACC01898AB

If all of the conditions below are satisfied, the LDW


will enter the warning monitor status (standby mode).
1. The operation status is "ON."
2. The LDW is not defective
3. Vehicle speed is 65 km/h or more
4. The stop lamp switch is "OFF" (the brake pedal is
released)
5. Seven seconds or more have elapsed since the
side turn-signal lamp (LH or RH) was turned
"OFF".
6. The LDW camera has recognised a lane successfully or three seconds.
NOTE: If a lane disappears suddenly, the system will
extend the existing lane by 15 m as virtual lane.
(If lane division lines are dotted-lines, the system
also recognises them one continuous line.)
7. Your vehicle is being driven on a road which
radius exceeds 250 m.

CHASSIS ELECTRICAL

54A-68

LANE DEPARTURE WARNING SYSTEM (LDW)

3. Warning (WARNING L-LANE or WARNING R-LANE)

ACC01083AB

If your vehicle intrudes a warning range, the LDW will provide visual and audible warnings. The warning will
be activated for 10 seconds in maximum. Even if the vehicle exits from the range soon, the warning will continue for at least three seconds.

Variable warning range

Deactivating the warning


If your vehicle exits from the warning range or the
predetermined warning time elapses, the system will
deactivate the warning and return to the standby
mode.

Warning range

Distance
to the
lane line

Lane line

Disabling the warning

Approaching speed
ACC01084AB

The warning range depends on your vehicle's


approaching speed to the lane line, or the distance
between your vehicle and the lane line as shown.

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If a lane width is approximately 2.6 m or less or a


lane is closed due to construction work, the system
will disable the warning to prevent false operation.

Resuming the warning


The LDW stores the range where the repeated warning is inhibited. If a warning is activated once, that
range will become active. When your vehicle exits
from that range, the warning will be permitted again.

54B-1

GROUP 54B

LOCAL
INTERCONNECT
NETWORK (LIN)
CONTENTS
GENERAL INFORMATION . . . . . . . .

54B-2

STRUCTURE . . . . . . . . . . . . . . . . . . .

54B-2

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SYSTEM OPERATION . . . . . . . . . . . .

54B-3

LOCAL INTERCONNECT NETWORK (LIN)

54B-2

GENERAL INFORMATION

GENERAL INFORMATION
M2545600100019

LIN refers to "Local Interconnect Network," which is a


serial multiplex communication protocol* administrated by LIN consortium. A communication circuit
employing the LIN protocol connects each ECU, and
switch and sensor data can be shared among ECUs,
which enables more reduction in wiring.

NOTE: *: The regulations that have been decided in


detail, from software matters such as the necessary
transmission rate for communication, the system,
data format, and communication timing control
method to hardware matters such as the harness
type and length and the resistance values.

STRUCTURE
M2545600200395

Master ECU

Slave ECU

ETACS-ECU

Sunroof-ECU
<Vehicles with
sunroof>

LIN bus line

Column switch
(column-ECU)

Lighting control sensor


<Vehicles with
lighting control sensor>

Slave ECU

Slave ECU
AC608956AD

Master and slave ECUs are connected to the LIN


bus lines. The master ECU is the ETACS*-ECU, and
the slave ECUs are the column switch (column-ECU), the sunroof-ECU <vehicles with sunroof>
and the lighting control sensor <vehicles with lighting
control sensor>. The master ECU requests these
slave ECUs to communicate each other via communication lines.

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NOTE: : ETACS (Electronic Time and Alarm Control


System)

LOCAL INTERCONNECT NETWORK (LIN)

54B-3

SYSTEM OPERATION

SYSTEM OPERATION
M2545600300132

LIN bus line

Master ECU

Slave ECU
Slave task C

Master task
Slave task A
Slave task B

Slave ECU
Slave task D

State of message on LIN bus line

Byte field
1 byte

Logical value:
<Master task>

Response

Slave task D

Header

Response

0
Start bit

Transmits the header


at regular intervals.

Header

Header

Slave task A

Response

Slave task C

Data bit

Header

Response

Stop bit

Time

Slave task B

Transmits the response


to suit the header
<Slave task>
AC506324 AE

LIN communication system is described below:


The master ECU performs the master tasks and
slave tasks, and the slave ECUs perform the
slave tasks.
When the master ECU performs a master task,
the header frame which stores information to call
certain slave tasks (ECU) is transmitted at regular
intervals.
When the master ECU and slave ECU perform a
slave task, the ECU called by the header frame
transmits the response frame which stores data
used for control.

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A header and response collectively are called as


a message frame, and the communication
method that uses the message frame is called as
the frame communication.
Basically, the communication data is used with
some blocks of 10-bit data group which includes
one start bit and one stop bit (byte field) arranged
in order.

LOCAL INTERCONNECT NETWORK (LIN)

54B-4

SYSTEM OPERATION

VOLTAGE VARIATION OF LIN BUS LINE


Battery voltage
Voltage variation
of LIN bus line:
Earth level
Recessive

State:

Dominant

Recessive

1
Logical value:
0
AC309813 AF

When each ECU sends or receives signals, LIN bus


line voltage varies as follows:
The voltage variation of LIN bus line (0 and 1
combination as a logical value) ranging between
battery voltage (recessive) and 0 V (dominant) is
output (transmitted) as a control signal.

When no communication is established, the LIN


bus line remains recessive (battery voltage).

MESSAGE FRAME
Message frame
Header

Response

1 (Recessive)
Logical value:
0 (Dominant)
a

a: Synchronisation start region

c: Identifier region

b: Synchronisation region

d: Data region

e: Checksum region
AC506907 AD

A message frame consists of regions that include a


synchronisation start region, identifier region, data
region, and checksum region. A few bits of recessive
data is used to separate the frame from each region.
Frame
Region name
Description
Header

Synchronisation
start region

A region that informs each ECU of the starting of header transmission


by sending dominant signals for a given period of time.

Synchronisation
region

A region that synchronises the transmission cycle of each ECU


connected to the LIN bus line (the slave ECU matches its
communication speed to that of the master ECU).

Identifier region

A region that stores an ID to call the slave ECU defined by the LIN
protocol. The number of bytes for the data region is also defined in this
region.

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LOCAL INTERCONNECT NETWORK (LIN)


SYSTEM OPERATION

54B-5

Frame

Region name

Description

Response

Data region

A region to store the control data used by ECU that is called by the
header

Checksum region

A region for checking errors in data content The sending-end ECU


calculates data region value according to the specified computing
equation, and the result is stored in this filed. The receiving-end ECU
detects the transmission error based on the checksum filed value.

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NOTES

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54C-1

GROUP 54C

CONTROLLER
AREA NETWORK
(CAN)
CONTENTS
GENERAL INFORMATION . . . . . . . .

54C-2

SELF-DIAGNOSIS . . . . . . . . . . . . . . .

54C-6

STRUCTURE . . . . . . . . . . . . . . . . . . .

54C-3

CAN BUS DIAGNOSTICS . . . . . . . . .

54C-7

SYSTEM OPERATION. . . . . . . . . . . .

54C-4

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CONTROLLER AREA NETWORK (CAN)

54C-2

GENERAL INFORMATION

GENERAL INFORMATION
M2542000100386

CAN, an abbreviation for Controller Area Network, is


an ISO-certified international standard for a serial
multiplex communication protocol*1. A communication circuit employing the CAN protocol connects
each ECU, and sensor data can be shared among,
which enables more reduction in wiring.
CAN offers the following advantages.
Transmission rates are much faster than those in
conventional communication (up to 1 Mbps*2),
allowing much more data to be sent.
It is exceptionally immune to noise, and the data
obtained from each error detection device is more
reliable.

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Each ECU connected via the CAN communicates


independently, therefore if the ECU enters damaged mode, communications can be continued in
some cases.
NOTE: .
*1: The regulations have been decided in detail,
from software matters such as the necessary
transmission rate for communication, the system,
data format, and communication timing control
method to hardware matters such as the harness
type and length and the resistance values.
*2: bps=bit per second

CONTROLLER AREA NETWORK (CAN)

54C-3

STRUCTURE

STRUCTURE
M2542000201405

Terminal resistor

Terminal resistor
ETACS-ECU

CAN_L

CAN_L

CAN_H

CAN_H

Steering
wheel
sensor

4WD-ECU

OSS-ECU

SRS-ECU

ABS-ECU
or
ASC-ECU

A/C-ECU

CVT-ECU

EPS-ECU

KOS-ECU

Radio and
CD player
or CAN box
unit

Diagnosis
connector
Main
bus line
M.U.T.-III
Engine-ECU

Electric
tailgate
control unit

Terminal resistor

Corner sensor/
back sensor
-ECU

CAN-C

: Indicates main bus line

CAN-C-Mid

Combination meter

Terminal resistor

: Indicates sub bus line


ACB05902AC

A gateway function has been integrated to


ETACS-ECU as the network central ECU (Refer
to GROUP 54A ETACS-ECU P.54A-53).
The CAN system consists of the following two
networks: CAN-C (high-speed power train network) and CAN-C-Mid (middle-speed body network). Each ECU is connected to one of the
networks depending on its functions.
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The CAN bus line consists of two lines, CAN_L


and CAN_H (CAN Low and CAN High, respectively), as well as two terminal resistors (A
twisted-pair cable, highly resistant to noise, is
used for the communications line).
The CAN bus line connecting two dominant
ECUs is the main bus line, and the CAN bus line
connecting each ECU is the sub-bus line.

CONTROLLER AREA NETWORK (CAN)

54C-4

SYSTEM OPERATION

With CAN bus, the terminal resistors are incorporated in ECU. Resistors with approximately 120
is used for the dominant ECU.
NOTE: .
Dominant ECU: ETACS-ECU, engine ECU
and Combination meter.
Non-dominant ECU: ECU and sensor on CAN
network, excluding ETACS-ECU, engine ECU
and Combination meter.
To the CAN bus line, ECU, sensor, and diagnosis
connector are connected as follows for each network.
CAN-C
ETACS-ECU
Steering wheel sensor
4WD-ECU <4WD>
SRS-ECU

ABS-ECU <vehicles without ASC> or


ASC-ECU <vehicles with ASC>
CVT-ECU
EPS-ECU
Diagnosis connector
Engine-ECU
CAN-C-Mid
ETACS-ECU
OSS-ECU <vehicles with OSS>
A/C-ECU
KOS-ECU <vehicles with KOS>
Radio and CD player <vehicles with radio and
CD player>
Electric tailgate control unit <vehicles with
electric tailgate>
CAN box unit <vehicles with MMCS>
Corner sensor/back sensor-ECU <vehicles
with reversing sensor system>
Combination meter

SYSTEM OPERATION
M2542000300506

Data frames
A

ECU-1
Interval "a"
B

ECU-2

Transmission
suspended by
mediation

Interval "b"
C

ECU-3
Interval "c"
A

Retransmission

CAN bus
AC206267
AC206267AB

The CAN communication system is described below.


Each ECU communicating with CAN periodically
sends several sensors information on CAN bus
as data frame (called periodical sending data).
For further details, consult the data frame section.
ECUs requiring data on CAN bus can receive
data frames sent from each ECU simultaneously.

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The data sent from each ECU conducting CAN


communication is transmitted at 0.01 1 sec
interval depending on necessity of data.
NOTE: In the figure above, the data frame A is transmitted in "a" intervals, while the data frames B
and C are transmitted at intervals "b" and "c,"
respectively.
A single ECU transmits multiple data frames.

CONTROLLER AREA NETWORK (CAN)

54C-5

SYSTEM OPERATION

When data frames conflict with one another


(when plural ECUs transmit signals simultaneously), data is prioritised for transmission by
mediation, therefore, plural data frames are not
sent simultaneously. For further details, consult
the mediation section.
Data is transmitted not by the conventional voltage-using method but by voltage potential difference. For further details, consult the section on
CAN bus voltage transformation .
Reliability of each ECU transmitting signals via
CAN communication is secured by several error
detection and recovery processes. For further
details, consult the sections on error detection
and system recovery.
For major communication signals (transmitting
signals) among ECUs.

MEDIATION
Because each ECU transmits data independently on
the CAN bus, there are cases of data collision when
multiple data frames that ECUs attempt to transmit
simultaneously (if multiple ECUs transmit at nearly
the same moment). At this moment, processing of
the ECUs attempting transmission is performed in
the following way.
1. Data frame with high priority is transmitted first
according to ID codes memorized in data frames.
2. Transmission of low-priority data (data frames) is
suspended by the issuing ECUs until the bus
clears (when no transmission data exists on the
CAN bus).
NOTE: If the suspended state continues for a specific time, new data (data frame content) is created and sent.
3. ECU containing suspended data frames transmits the data when the bus becomes available.
NOTE: There is enough capacity on the CAN bus,
which never prevents data frames from being sent.

VOLTAGE TRANSFORMATION ON THE CAN BUS


Voltage
transformation
in CAN_H

3.5 V

2.5 V
Voltage
transformation
in CAN_L
State:

1.5 V
Recessive

Dominant

Recessive

0
Logical value:
1
AC204753AE

Data frame transmission through the CAN bus line


involves voltage transformation (for output signals) in
the distinctive CAN profile as follows. The ECU
transmitting through the CAN_H and CAN_L bus
lines sends 2.5 3.5 V signals to the CAN_H side
and 2.5 1.5 V signals to the CAN_L side. The
receiving ECU reads the data from the CAN_H and
CAN_L potential difference. "Recessive" refers to the
state where both CAN_H and CAN_L are under the
2.5 V state, and "Dominant" refers to the state where

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CAN_H is under the 3.5 V state and CAN_L is under


the 1.5 V state. By transformation mainly to 2.5 V,
even in cases when voltage is rendered 0 from faulty
earthing or the like (causing a problem of an approximate 0.5 voltage increase on the communications
line), communication can be continued uninterrupted. Employing dual communications lines
improves reliability to prevent the presence of noise,
compared to the conventional communication
method.

CONTROLLER AREA NETWORK (CAN)

54C-6

SELF-DIAGNOSIS

DATA FRAMES
Data Frames

SOF

ID region

Control

Data region

CRC region

region

ACK

EOF

region

AC404606AB

The data frame, which is sent from each ECU (or


sensor) to the CAN bus line, consists of the fields
bellow.

ACK (Acknowledge) region


Region where to conform the reception of sent
data

SOF (Start of Frame)


Indicates the start of the frame

EOF (End of Frame)


Indicates the end of the frame

ID (Identifier) region
Identifies the data content while specifying priority rank in case of mediation

ERROR DETECTION AND RECOVERY

Control region
Specifies the frame type, data length, etc.
Data region
Values used for data control, etc.
CRC (Cyclic Redundancy Check) region
Region where to check for errors in sent data.
The transmitting ECU calculates data regions by
applying prescribed operations and stores the
results. The receiving ECU detects erroneous
communication by comparing the CRC region
with the data region.

CAN protocol secures its reliability of communication


by providing several error detection function such as
CRC shown in data frame, and the recovery function
(recovery is performed by resending, from abnormal
state such as transmission errors). If an error is
detected but it is not resolved even after recovery,
communication is stopped. This state is called "Bus
Off."

SELF-DIAGNOSIS
M2542000400428

CAN self-diagnosis is performed by each ECU


connected to the CAN bus.
Diagnosis codes related to communication are
named with the capital letter U, and are called
"U-codes."
A summary of the CAN self-diagnosis system is
presented below.

TIME-OUT
Each ECU transmits data frames periodically. If the
data frame is not received within the specified period,
the intended receiving ECU transmits a diagnosis
code indicating communication time-out for the ECU
that failed to transmit.

FAILURE DATA
When the transmitting ECU detects failure of a sensor directly connected to it, this is the pertinent data
used to inform the ECU.

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CONTROLLER AREA NETWORK (CAN)


CAN BUS DIAGNOSTICS

54C-7

CAN BUS DIAGNOSTICS


M2542000500339

As ECUs are connected via CAN bus (including


M.U.T.-III), always diagnose CAN bus to confirm its
normality when inspecting. When the CAN bus diagnosis is carried out, the M.U.T.-III will monitor the
mutual communication status of the ECUs and then
display a current status of the CAN bus on its screen.

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NOTES

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55-1

GROUP 55

HEATER, AIR
CONDITIONER AND
VENTILATION
CONTENTS
GENERAL INFORMATION . . . . . . . .

55-2

HEATER AND AIR CONDITIONER


SYSTEM . . . . . . . . . . . . . . . . . . . . . . .

55-7

HEATER CONTROL . . . . . . . . . . . . .
AIR CONDITIONER CONTROL
SYSTEM . . . . . . . . . . . . . . . . . . . . . . .

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CUSTOMIZATION FUNCTION . . . . . .

55-13

A/C COMPRESSOR . . . . . . . . . . . . . .

55-14

CONDENSER . . . . . . . . . . . . . . . . . . .

55-15

DUCT. . . . . . . . . . . . . . . . . . . . . . . . . .

55-16

VENTILATION SYSTEM. . . . . . . . . . .

55-17

55-10

55-11

HEATER, AIR CONDITIONER AND VENTILATION

55-2

GENERAL INFORMATION

GENERAL INFORMATION
M2551000101826

The new heater unit integrates blower, and evaporator, it increases the air flow but reduces air flow
resistance and air flow noise.

FEATURES
ENHANCEMENTS IN COMFORT
With the adoption of automatic A/C system, the
inlets (fresh air/recirculation air), the vents, temperature at the vents and fan speed are automatically the controlled according to the outside
temperature and cabin temperature so that the
optimum air conditioner is achieved.
By the adoption of clean air filter, the air quality in
the cabin has been kept.
Improves the cooling performance by optimal
refrigerant line routing and prevents potential
refrigerant leaks by reducing refrigerant line connections.
Independent air conditioner control function
allows individual temperature adjustment at the
right and left depending on which the customer
prefers.<Vehicles with DUAL-ZONE AUTO A/C>

ENHANCEMENTS IN OPERATION
PERFORMANCE
To enhance luxurious appearance and convenience, a liquid crystal display panel has been
adopted.
Customize function has been added for the
enhanced convenience.

ENHANCEMENTS IN FUEL ECONOMY


The 3D-profile high efficiency compressor has
been installed, thus improving the fuel economy.

The idle-up speed is controlled in two steps to


secure the air cooling performance during summer and to enhance the fuel economy in the
moderate seasons.
The cooling fan control depending on the refrigerant pressure and on the vehicle speed reduce
alternator load, thus enhancing the fuel economy.

ENHANCEMENT IN SAFETY
A/C system will shut down automatically if the air
bags are open.
Crushable space has been adopted into heater
unit to reduce the risk of passenger injuries if a
collision occurred.

GLOBAL ENVIRONMENT PROTECTION


Refrigerant system (HFC134a) has been
adopted.
Clean air filter media and its cover are separated
to reduce waste materials, when replacing the filter.

ENHANCEMENTS IN SERVICE QUALITY


Reduction of refrigerant gas leakage and
enhancement in serviceability by incorporating
condenser and receiver
Clean air filter is installed to the backside of glove
box to facilitate the filter replacement.

ENHANCEMENTS IN RESPONSIBILITY
Reliable information transmission is achieved by
connecting A/C-ECU and each ECU via CAN communication.

SPECIFICATIONS
Item

Specification

Air conditioner switch type

LCD push button

Compressor type

QS90

Cooling output kW

5.5

Heating output kW

5.7

Refrigerant

Type

HFC-134a

Charge quantity g

480 - 520

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HEATER, AIR CONDITIONER AND VENTILATION

55-3

GENERAL INFORMATION

CONSTRUCTION DIAGRAM

A/C pressure sensor

Ambient temperature sensor

ACB03811AD
ACB03813AC

Interior temperature sensor


ACB05399AB

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HEATER, AIR CONDITIONER AND VENTILATION

55-4

GENERAL INFORMATION

A/C compressor
suction hose
High-pressure
side valve
Low-pressure
side valve
Heater unit
A/C compressor
discharge hose

Condenser

A/C compressor
assembly

A/C condenser
outlet pipe
ACB05002AB

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HEATER, AIR CONDITIONER AND VENTILATION


GENERAL INFORMATION

55-5

Heater controller assembly


(A/C-ECU)

ACB05540 AB

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HEATER, AIR CONDITIONER AND VENTILATION

55-6

GENERAL INFORMATION

COMMUNICATION

ETACS-ECU
Ambient temperature sensor
Engine water temperature sensor
A/C out put
Rear defogger
Status of ignition key

A/C compressor
Cooling fan
Idle-Up
Rear defogger relay

CAN-C-Mid

CAN-C

+B (12V)
(ETACS)

CVT
Fin thermo sensor
IG (12V)
(ETACS)
A/C pressure sensor

Interior temperature sensor

Outside/Inside air selection


damper control motor

Heater
controller
assembly
(A/C-ECU)

Audio
Air mixing damper
control motor*

Mode selection damper


control motor

ABS
ILL+, ILL(Meter)

Power transistor

ILO+, ILO(switches)

Display
Blower motor

NOTE
: Interactive communication
*: On vehicles with dual- zone auto A/C, two air mixing
damper control motors are fitted. On vehicles single- zone
A/C, one air mixing damper control motor is fitted.

Combination meter
-ECU

Diagnostic
connector

Engine-ECU
ACC00036AB

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HEATER, AIR CONDITIONER AND VENTILATION

55-7

HEATER AND AIR CONDITIONER SYSTEM

HEATER AND AIR CONDITIONER SYSTEM


M2551001000896

Front defroster
Side defroster

Side defroster

Side
outlet

Centre
outlet
Recirculation

Fresh

Side
outlet
Heater core

Clean air filter

Heater outlet
for 2nd seat
Evaporator
Blower motor

Heater outlet
for front seat

AC612039AO

Mode selection damper control motor


Heater unit

Outside/Inside air selection


damper control motor

Air mixing damper


2
control motor (LH)*

Air intake duct

Power transistor

Fin thermo sensor


Blower case
Air mixing damper
control motor*1
Air mixing damper
2
control motor (RH)*

Blower motor

NOTE:
*1: <SINGLE-ZONE AUTO A/C>
*2: <DUAL-ZONE AUTO A/C>
ACB05541AB

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HEATER, AIR CONDITIONER AND VENTILATION

55-8

HEATER AND AIR CONDITIONER SYSTEM

<SINGLE-ZONE AUTO A/C>


Heater unit
Evaporator
Mode selection damper

Air intake duct


Air mixing damper

Outside / inside air


selection damper

Heater core

Clean air filter

Blower case

ACB05542 AB

<DUAL- ZONE AUTO A/C>


Heater unit
Evaporator
Mode selection damper

Air intake duct

Air mixing damper (LH)

Outside / inside air


selection damper

Heater core
Air mixing damper (RH)

Blower case

Clean air filter


ACC00509AB

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HEATER, AIR CONDITIONER AND VENTILATION


HEATER AND AIR CONDITIONER SYSTEM
Crushable space
Crushable space
Front side

Evaporator
Drain port

Heater core
AC506491AB

The following front heater unit has been adopted.


A case of thinner panel thickness, a narrower
evaporator and condenser, a smaller expansion
valve, a lighter power transistor are used to save
weight.
Higher density in the core enhances the cooling
performance. Internal temperature in the evaporator are equalised due to an optimum multi-flow
structure and refrigerant circuit, thus improving
comfort.
Openings on the dash panel are sealed securely
by adding a cover, etc. to the expansion valve.
Insulation pads are adhered to the HVAC case
and the duct, thus improving sound absorption
and insulation against external noise.
A heater/cooling assembly unit is adopted for
greater fan power and reduced noise.

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55-9

The evaporator and heater core has been longitudinally installed in the vehicle length, and a
crushable space has been ensured so that it
absorbs the impact in case of a collision and
reduces the risk of passenger injuries.
Inside air recirculation is controlled by driving the
inside/outside damper, thus improving the heating performance in winter.
The air temperature of the defroster outlets has
been set lower than at the foot outlets to prevent
the red glow on face in winter. In order to avoid
too cool temperature around the torso, the air distribution at the side face and foot outlets is optimised.
Clean air filter has been introduced as standard
to prevent the intrusion of foreign materials
including pollen, dust and cigarette smoke to
improve the air quality inside the passenger compartment.
The installation position of clean air filter has
been set to the backside of glove box to facilitate
the filter replacement operation. At the same
time, the one-touch tab structure has been
adopted for the cover installation to enable the
replacement operation without tools.
The air mixing damper control motors and the air
mixing dampers are installed as shown. The air
mixing dampers can be operated independently
to allow passengers to set temperature each for
the driver and the front passenger. <Vehicles with
DUAL-ZONE AUTO A/C>

HEATER, AIR CONDITIONER AND VENTILATION

55-10

HEATER CONTROL

HEATER CONTROL
M2551000900904

WITHOUT DUAL A/C

Temperature set switch

Outside/inside air
changeover switch

Air outlet
changeover switch

A/C switch

AUTO switch

OFF switch
Rear defogger switch

Fan mode
changeover switch

Defogger switch
ACB05984AB

LCD panel
<WITHOUT DUAL A/C>
Set temperature
display

Inside/outside
air display

Illuminates at
A/C ON mode

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Illuminates while
the blower motor is on

Air volume
display

Air outlet display


ACB05986AB

HEATER, AIR CONDITIONER AND VENTILATION

55-11

AIR CONDITIONER CONTROL SYSTEM

DUAL A/C

Temperature set switch (LH)

A/C switch

Outside/inside air
changeover switch

AUTO switch

Fan mode
changeover switch

Air outlet
changeover switch

OFF switch
Rear defogger switch

Temperature set switch (RH)

Defogger switch
ACB05404AC

LCD panel <DUAL A/C>


Set temperature
display (driver's side)

Illuminates
at DUAL mode

Illuminates at
A/C ON mode

Air volume
display

Illuminates while
the blower motor is on

The following heater controller has been adopted.


To enhance luxurious appearance and convenience, a liquid crystal display panel has been
adopted.
A white character LCD is adopted in order to provide a better visibility.

Inside/outside
air display

Set temperature display


(front passenger's side)

Air outlet display

ACB05985 AB

Ergonomic layout of the control panel allows the


driver to check the current status without less eye
movement.
The smoke-shaded LCD screen provides a luxury
image.

AIR CONDITIONER CONTROL SYSTEM


M2551002800033

General
The air conditioner system with following features
has been adopted.
If the heater fan runs at higher stage, the recirculation ratio of heated air will be increased, thus
improving heating performance.
The heating performance is enhanced by
increasing air volume.

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The heating performance is enhanced by restricting minimum air volume at low ambient temperature (-5C or less).
The interior temperature sensor can measure
temperature more precisely due to better sealing
around it. This improves the response and comfort of the automatic air conditioner.

HEATER, AIR CONDITIONER AND VENTILATION

55-12

AIR CONDITIONER CONTROL SYSTEM

CONTROL
FORCED DEF CONTROL

IDLE-UP CONTROL

When air outlet position is switched to DEF, A/C is


automatically turned ON, and outside/inside air
selection damper is set to the fresh air position to
quickly defrost the windshield screen.

MAX COOL, MAX HOT CONTROL


When the set temperature is at MAX COOL (15C) or
at MAX HOT (29C) with the air outlet and air volume
at the AUTO positions, the following controls are
made automatically by the A/C-ECU.
Subject to
control

MAX COOL

MAX HOT

Air mix
damper

MAX COOL
position

MAX HOT
position

Air outlet
mode

FACE position

FOOT position

Air volume

Maximum

Maximum

Outside/insid Air recirculation


e air
position*
selection
damper

Fresh air
position*

Air
conditioner
switch

OFF*

ON*

A/C-ECU and the engine-ECU communicate with


each other through the CAN communication. The
idle-up speed of the engine is controlled in two steps
depending on the A/C load to secure the air cooling
performance during summer and to enhance fuel
economy in seasons with moderate temperature.

DETECTION CONTROL FOR


REFRIGERANT LEAKS
A/C-ECU determines if the refrigerant amount is less
than specified or refrigerant pressure is abnormal by
using the ambient temperature (ambient temperature
sensor to measure refrigerant inflation rate) and
refrigerant pressure (measured by the A/C pressure
sensor). When refrigerant amount or refrigerant pressure is judged abnormal, the compressor is cut-off to
protect the A/C system.

PROTECTION CONTROL AT AIR BAG


DEPLOYMENT (DURING COLLISION)
When the air bag deployment is detected, the A/C
system is stopped.

COMMUNICATION

NOTE: "*" indicates that when the automatic control


is not cancelled using the customise function, the
manual operation is disabled.

A/C-ECU performs the signal transmission and


reception with each ECU via CAN (Controller Area
Network)*.
NOTE: *: For details of CAN communication, refer to
GROUP 54C Controller Area Network P.54C-2.

DIAGNOSTIC FUNCTION
A/C-ECU has the following functions for easier system checks.
DIAGNOSTIC FUNCTION
Service data output
Actuator test
NOTE: For each item, refer to the Workshop Manual.

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HEATER, AIR CONDITIONER AND VENTILATION


CUSTOMIZATION FUNCTION

55-13

CUSTOMIZATION FUNCTION
M2551003000018

By operating the M.U.T.-III ETACS system, the following functions can be customised. The programmed information is held even when the battery
is disconnected.
Adjustment
Adjustment item
Adjusting content
item (M.U.T.-III
(M.U.T.-III display)
display)

Adjusting content

A/C
Recirculation
Control

With/without
inside/outside air
automatic control
function

Disable

No function

Enable

With function (Initial condition)

A/C Switch
Control

With/without A/C
automatic control
function

Disable

No function

Enable

With function (Initial condition)

A/C Sensible
temp.
customize

Adjusting mean
-2
value for
temperature setting

Decreases the control temperature two


degrees than the temperature displayed
on the LCD.

-1

Decreases the control temperature one


degree than the temperature displayed on
the LCD.

No change (Initial condition)

Increases the control temperature one


degree than the temperature displayed on
the LCD.

Increases the control temperature two


degrees than the temperature displayed
on the LCD.

FOOT / DEF Air Changes air


outlet ratio
distribution rate for
DEF/FOOT vents
during manual
operation.

Normal

D/F2 (Initial condition)

FOOT > DEF

D/F1(more to FOOT vent): More air flows


through FOOT vents.

FOOT < DEF

D/F3(more to DEF vent): More air flows


through DEF vents.

FACE / FOOT
Air outlet ratio

Normal

B/L2 (Initial condition)

FACE > FOOT

B/L1(more to FACE vent): More air flows


through FACE vents.

FACE < FOOT

B/L3(more to FOOT vent): More air flows


through FOOT vents.

Changes air
distribution rate for
FACE/FOOT vents
during manual
operation.

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55-14
Adjustment
item (M.U.T.-III
display)

HEATER, AIR CONDITIONER AND VENTILATION


A/C COMPRESSOR

Adjustment item

Adjusting content
(M.U.T.-III display)

Auto Rear
When ambient
Disable
Defogger(Engin temperature is 3
Enable
e Start)
degree or less, the
rear defogger will
be turned on
automatically. (The
rear window
defogger has never
been activated
since the ignition
switch was turned
on last time)

Adjusting content

No function (Initial condition)


With function

A/C COMPRESSOR
M2551001100837

HIGH EFFICIENCY COMPRESSOR WITH


INTEGRATED OIL SEPARATOR

MAGNETIC CLUTCH WITH THERMAL


FUSE

High efficiency compressor with integrated oil separator has been adopted to enhance fuel economy by
reducing the A/C operating rate.

At the compressor lock, the thermal fuse integrated


in the magnet clutch is blown due to the frictional
heat against the compressor in order to reduce risk
of the drive belt breakage. The thermal fuse, together
with the coil, is coated with resin to enhance resistance to corrosion.

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HEATER, AIR CONDITIONER AND VENTILATION


CONDENSER

55-15

3D-PROFILE COMPRESSOR
Refrigerant temperature switch

Discharge valve
(internal relief valve)

AC708240 AC

The 3D profile improves durability and efficiency,


and shortens the total length.
An internal relief valve allows compressed refrigerant to escape into the outlet side, thus improving the reliability of the compressor.

The refrigerant temperature switch can measure


temperature without any openings on the case.
This reduces the risk of refrigerant leaks.

CONDENSER
M2551001400333

The air conditioner compressor with following features has been adopted..
A sub-cool type is adopted in order to enhance
performance.
A narrower high-efficiency core and plastic brackets are adopted in order to save weight.
A condenser is assembled into the radiator as
one module, thus simplifying the structure.

Condenser

Radiator
ACB05982 AB

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55-16

HEATER, AIR CONDITIONER AND VENTILATION


DUCT

DUCT
M2551001300842

To windshield (Defroster)

To front door window


(Side defroster)
Side ventilator

Centre ventilator

To front door window


(Side defroster)
Side ventilator

To driver seat footwell

To passenger seat footwell

To rear seat footwell


To rear seat footwell

The following air outlet system has been adopted to


improve comfort.
The FACE vents at the driver's side is located so
that air is directed to the driver's face rather than
hands. This improves comfort.

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ACB05540 AC

A rear heater duct is fitted in order to improve


comfort.

HEATER, AIR CONDITIONER AND VENTILATION


VENTILATION SYSTEM

55-17

VENTILATION SYSTEM
M2551002001096

Rear ventilation duct


ACB05000AB

Fresh air is sucked from the front deck and


exhausted through the air outlet behind the rear
bumper. Optimising areas of the outside air induction
hole and the air outlet enhances ventilated air
amount, reducing noise.

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NOTES

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