This Man: Navnit Kumar

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T H I S M A N T E R M I N AT E D F R O M S U P E R S Y S T E M T O B A D

HABITS.

O R G A N I S AT I O N A L E X P E R I E N C E
4th Jan 2016 to Till

R.A INDUSTRIES, New Delhi as Production Engineer

NAVNIT KUMAR

Resourceful Production Operations Professional 6.5


years of experience

~ PRODUCTION PLANNING AND CONTROL ~


Industry Preference: Automobile
Location Preference: Delhi / NCR

Experience in enhancing production operations


through TPM, TQM, Poke-Yoke and Kaizen, 5S and
Quality Circles
: +91 9717971825
: navnit4603@gmail.com

SKILL SET

Planning & Scheduling


Plant & Production Management
Quality & Compliance
Tooling Operations
Inventory Control
Reporting & Documentation
Shop Floor Operations
Productivity Improvement
Cost Savings
Manpower Planning
Team Building & Leadership

Jul12 to Nov15

P R O F I L E S U M M A RY
A result-oriented professional withrich experience in
Production Planning & Scheduling and Plant Operations
Excellent in executing complete authority in managing
plant & production operations with timely completion of the
tasks
Skilled in planning workflow to meet daily production targets
by consistently reducing downtime
Showcased excellence in implementing 5S on dispatch area
and reduced lead time by Quality Circle as a Team Leader at
Super Systems
Played a key role in reducing loss% from 15% to 9% in
assembly area and improving efficiency of cells from 75% to 85%
at Super Systems
Reduced lead-time from 6 to 2 days through FlFO by defining
min & max level through VSM; improved productivity by 21% at
Gabriel India Ltd., Gurgaon
Expertise in improving internal & external quality issues by
implementing 5S, Kaizen, Quality Circle, Why-Why Analysis
and TPM
Reinstated several initiatives for customers resulting in

Super Systems, New Delhi as Production Engineer

Key Result Areas:


Planned day-to-day strategies, budgets, production schedules, resource allocation and machine loading for
optimum output
Minimized performance bottlenecks for high productivity with maximisation of man, material &
machine
Took stringent quality measures like preparing necessary documents to ensure compliance with ISO
9001-2000
Imparted on-the job training to new operators as a Leader of KAIZEN and Suggestion Team
Maintained TPM and 5s culture and resolved all manufacturing issue at shop floor
Supervised production line & troubleshooting and prepareddocumentation papers related to
production, stock & workers
Engaged in schedule adherence of product with right quality & cost, man power distribution,
productivity & process improvement, implementation of 5S and managing inventory of finish goods
Implemented KAIZENs continuous improvement related to cost, quality, process improvements and
housekeeping.
Attended field complaints and implemented POKA-YOKEs to avoid problem in future
Identified and analysed the production gap and improve the overall efficiency
Procured new machines as per product requirement and reducing time by applying QCO, SMED
Motivatedemployees through team building and training
Controlled the safety measure by identifying the unsafe work conditions

Highlights:
Reduced 3 manpower in assembly area along with lead time from 59 days to 36 days (Value Stream
Mapping)
Played a key role in reducing N.VA. Activities
Reduced downtime by 25% through measures such as autonomous maintenance, weekly preventive
maintenance
Introduced Bin card for stores for better control of spares
Successfully executed plant expansion / modification / upgradation projects such as change lay out in
assembly & welding
Recognized for increasing in-plant capability by 35% through effective maintenance; was appreciated
for the same
Implemented cost saving measures and reduced man days & production cost, change over time of
process
Pivotal in streamlining processes through measures such as 5s, training, teamwork and problem
solving tools, schedule maintenance of equipment & utilities, energy saving initiatives, water saving
initiatives, waste reduction, inventory management, Kaizen, TPM, POKA-YOKA, FEMA and Kanban
Jun'09 to Jun12

Gabriel India Ltd., Gurgaon as Junior Engineer (Assembly Line, Weld Cell)

Key Result Areas:


Led the team towards continuous improvement through TPM, TQM, Poke-Yoke and Kaizen
Optimized resources utilization and controlled shop floor activities through daily work management
Ensured zero defect from the customer end by adhering to quality management systems &procedures
Engaged in production planning as per MSIL plan
Resolving daily production related problems and achieving the target production for continuous
improvement in productivity and machine efficiency
Liaised with Purchase, Store & Maintenance Department for smooth running of production
Worked on perishable tool life analysis (reason & counter measure of fluctuating tool life)
Calculated, monitored&analysed OEE by developing man machine chart & working to reduce the cycle
time
Highlights:
Achieved cost saving of Rs, 80000 per annum by implementing Quality Circles along with 9 manpower
in Weld Cell
Controlled PPM level from 20/000 PPM to <5/000 PPM in-house by implementing modification in tooling
of seam welding
TRAININGS

Quality Circle from MACE, Gurgaon


5S, Basic MOST and Safety from Anand University, Parwanoo
KIP (Knowledge Integration Program) from Anand University
Soft Skills (Team Building, Conflict Management, First Time Leaders)
A C A D E M I C D E TA I L S

Pursuing
2009
2005
2003

B.Tech. (Mechanical) from I.M.E, Indian Institute of Mechanical Engineers,Navi Mumbai


Diploma in Mechanical Engineering from S.I.T.E, Bolangir, Orissa, University
12th from Ram Vilas High School, JAC, Ranchi, Jharkhand Academic Council, Ranchi
10th from Ram Vilas High School, JSEB, Ranchi, Jharkhand Secondary Examination Board,
Ranchi
IT SKILLS

Auto CAD, MS Office and Internet Applications


EXTRACURRICULAR ACTIVITIES

Acted as Member of NCC, Main Player of Chess& Volley Ball at College Level and won several
tournaments
P E R S O N A L D E TA I L S

Date of Birth:
Address:
Languages Known:

20th January 1988


H. No. 886, Near SBI Bank, PO- Bermo, Bokaro, Jharkhand-829104
English, Hindi and Oriya

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