02-2013 Kpi Safety PTPDM
02-2013 Kpi Safety PTPDM
02-2013 Kpi Safety PTPDM
Initial phase :
develop base line / manufacturing site, and subsequently by region and world levels
KEY INDICATORS :
I- Health & safety :
*H=
Hours worked
* N1 =
* TF1 =
*G =
* TG =
* N2 =
* TF2 =
* N3 =
* TF3 =
II- Environment :
>> Resource consumption
* Energy consumption (oil + gas + electricity)
- millions of British Thermal Unit (BTU)
- millions of Britsh Thermal Unit / ton of good product (net of all waste)
* Total water consumption (process use + cooling water systems + waste
treatment systems + facility housekeeping + sanitory)
- m3 x 1000
- m3 / ton of good product (net of all waste)
>> Green gas emission (global warming)
* CO2 emissions (total release to atmosphere from our factories & offices,
calculated using the internationally recognized Greenhouse Gas Protocol
www.ghgprotocol.org)
- tonnes x 1000
III- Waste generation :
* Production waste generation (separate solid and liquid waste)
- tonnes
- tonnes of goods produced
* Waste recycling
- % of solid waste recycled
- % of liquid waste recycled
IV- Compliance :
* Number of violations (serious)
* Number of deviations (minor)
ACCIDENTS
Number of Employee (average)
Total of hours worked
N1 = Number of Lost Time Accident
TF1 = Lost Time Incident Rate
G = Number of the Lost Work Days
TG = Lost Time Severity Rate
N2 = Number of Recordable Incidents
TF2 = Recordable Incident Rate
N3 = Number Total of the Accidents (First Aid>Lost Time)
TF3 = Accident Incident Rate (First Aid > Lost Time)
2009
2010
187
409,806
0
0.00
0
0.00
3
7.32
3
7.32
184
535,936
1
1.87
32
59.71
2
3.73
3
5.60
2009
2010
92,788
20.27
93,273
22.97
2009
2010
354.1
80.2
378.1
93.1
2009
2010
7.46
0.0017
7.48
0.0018
2009
2010
Month
180
53,836
0
0.00
0
0.00
0
0.00
0
0.00
Environment :
Month
9,013
22.34
Month
36.4
90.2
2
Month
0.73
0.0018
Waste generation :
SOLID WASTE
Month
Tonnes
Tonnes / Tonnes of goods produced
102.5
0.023
131.9
0.032
3.98
0.010
LIQUID WASTE
Tonnes
Tonnes / Tonnes of goods produced
2009
2010
N/A
N/A
N/A
N/A
Month
N/A
N/A
% WASTE RECYCLING
% of Solid Waste Recycled
% of Liquid Effluent Waste Recycled
2009
2010
N/A
N/A
N/A
N/A
2009
2010
0
0
0
0
Month
N/A
N/A
Environ Compliance :
VIOLATIONS
Number of Violations (serious)
Number of Violations (minor)
2
Month
0
0
AND SAFETY
Date: Dec 2011
2011
YTD
180
607,173
1
1.65
21
34.59
5
8.23
8
13.18
(12 Months
Rolling)
607,173
1
1.65
21
34.59
5
8.23
8
13.18
2011
(12 Months
YTD
Rolling)
100,172
100,172
23.22
23.22
2011
(12 Months
YTD
Rolling)
438.8
438.8
101.7
97.3
2011
(12 Months
YTD
Rolling)
8.06
8.06
0.0019
0.0009
YTD
2011
(12 Months
Rolling)
Target
186
528,000
0
0.00
0
0.00
5
9.47
5
9.47
Target
98,050
20.59
Target
381
80
Target
7.32
0.0015
Target
81.33
0.019
YTD
N/A
N/A
YTD
N/A
N/A
YTD
0
0
81.3
0.019
2011
(12 Months
Rolling)
N/A
N/A
2011
(12 Months
Rolling)
N/A
N/A
2011
(12 Months
Rolling)
0
0
109.53
0.023
Target
N/A
N/A
Target
N/A
N/A
Target
0
0
ACCIDENTS
Number of Employee (average)
Total of hours worked
N1 = Number of Lost Time Accident
TF1 = Lost Time Incident Rate
G = Number of the Lost Work Days
TG = Lost Time Severity Rate
N2 = Number of Recordable Incidents
TF2 = Recordable Incident Rate
N3 = Number Total of the Accidents (First Aid>Lost Time)
TF3 = Accident Incident Rate (First Aid > Lost Time)
2009
2010
187
409,806
0
0.00
0
0.00
3
7.32
3
7.32
184
535,936
1
1.87
32
59.71
2
3.73
3
5.60
2012
2011
180
607,173
1
1.65
21
34.59
5
8.23
8
13.18
Month
YTD
180
52,770
0
0.00
0
0.00
0
0.00
0
0.00
180
52,770
0
0.00
0
0.00
0
0.00
0
0.00
Last month
YTD
547,530
600,300
(12 Months
Rolling)
608,929
1
1.64
21
34.49
3
4.93
6
9.85
Target
186
570,600
0
0.00
0
0.00
4
7.01
5
8.76
ACCIDENTS
Number of Employee (average)
Total of hours worked
N1 = Number of Lost Time Accident
TF1 = Lost Time Incident Rate
G = Number of the Lost Work Days
TG = Lost Time Severity Rate
N2 = Number of Recordable Incidents
TF2 = Recordable Incident Rate
N3 = Number Total of the Accidents (First Aid>Lost Time)
TF3 = Accident Incident Rate (First Aid > Lost Time)
2009
2010
187
409,806
0
0.00
0
0.00
3
7.32
3
7.32
184
535,936
1
1.87
32
59.71
2
3.73
3
5.60
2012
2011
180
607,173
1
1.65
21
34.59
5
8.23
8
13.18
(12 Months
Rolling)
Month
YTD
179
47,697
0
0.00
0
0.00
0
0.00
0
0.00
179
100,467
0
0.00
0
0.00
0
0.00
0
0.00
616,361
0
0.00
6
9.73
2
3.24
5
8.11
600,300
647,997
Last month
YTD
Target
186
570,600
0
0.00
0
0.00
4
7.01
5
8.76
ACCIDENTS
Number of Employee (average)
Total of hours worked
N1 = Number of Lost Time Accident
TF1 = Lost Time Incident Rate
G = Number of the Lost Work Days
TG = Lost Time Severity Rate
N2 = Number of Recordable Incidents
TF2 = Recordable Incident Rate
N3 = Number Total of the Accidents (First Aid>Lost Time)
TF3 = Accident Incident Rate (First Aid > Lost Time)
2009
2010
187
409,806
0
0.00
0
0.00
3
7.32
3
7.32
184
535,936
1
1.87
32
59.71
2
3.73
3
5.60
2012
2011
180
607,173
1
1.65
21
34.59
5
8.23
8
13.18
(12 Months
Rolling)
Month
YTD
180
45,796
0
0.00
0
0.00
0
0.00
0
0.00
180
146,263
0
0.00
0
0.00
0
0.00
0
0.00
617,504
0
0.00
0
0.00
2
3.24
5
8.10
647,997
693,793
Last month
YTD
Target
186
570,600
0
0.00
0
0.00
4
7.01
5
8.76
ACCIDENTS
Number of Employee (average)
Total of hours worked
N1 = Number of Lost Time Accident
TF1 = Lost Time Incident Rate
G = Number of the Lost Work Days
TG = Lost Time Severity Rate
N2 = Number of Recordable Incidents
TF2 = Recordable Incident Rate
N3 = Number Total of the Accidents (First Aid>Lost Time)
TF3 = Accident Incident Rate (First Aid > Lost Time)
2009
2010
187
409,806
0
0.00
0
0.00
3
7.32
3
7.32
184
535,936
1
1.87
32
59.71
2
3.73
3
5.60
2012
2011
180
607,173
1
1.65
21
34.59
5
8.23
8
13.18
(12 Months
Rolling)
Month
YTD
179
43,850
0
0.00
0
0.00
0
0.00
0
0.00
179
190,113
0
0.00
0
0.00
0
0.00
0
0.00
619,769
0
0.00
0
0.00
1
1.61
4
6.45
693,793
737,643
Last month
YTD
Target
186
570,600
0
0.00
0
0.00
4
7.01
5
8.76
ACCIDENTS
Number of Employee (average)
Total of hours worked
N1 = Number of Lost Time Accident
TF1 = Lost Time Incident Rate
G = Number of the Lost Work Days
TG = Lost Time Severity Rate
N2 = Number of Recordable Incidents
TF2 = Recordable Incident Rate
N3 = Number Total of the Accidents (First Aid>Lost Time)
TF3 = Accident Incident Rate (First Aid > Lost Time)
2009
2010
187
409,806
0
0.00
0
0.00
3
7.32
3
7.32
184
535,936
1
1.87
32
59.71
2
3.73
3
5.60
2012
2011
180
607,173
1
1.65
21
34.59
5
8.23
8
13.18
(12 Months
Rolling)
Month
YTD
177
43,259
0
0.00
0
0.00
0
0.00
0
0.00
177
233,371
0
0.00
0
0.00
0
0.00
0
0.00
615,798
0
0.00
0
0.00
1
1.62
3
4.87
737,643
780,902
Last month
YTD
Target
186
570,600
0
0.00
0
0.00
4
7.01
5
8.76
ACCIDENTS
Number of Employee (average)
Total of hours worked
N1 = Number of Lost Time Accident
TF1 = Lost Time Incident Rate
G = Number of the Lost Work Days
TG = Lost Time Severity Rate
N2 = Number of Recordable Incidents
TF2 = Recordable Incident Rate
N3 = Number Total of the Accidents (First Aid>Lost Time)
TF3 = Accident Incident Rate (First Aid > Lost Time)
2009
2010
187
409,806
0
0.00
0
0.00
3
7.32
3
7.32
184
535,936
1
1.87
32
59.71
2
3.73
3
5.60
2012
2011
180
607,173
1
1.65
21
34.59
5
8.23
8
13.18
(12 Months
Rolling)
Month
YTD
176
46,137
0
0.00
0
0.00
0
0.00
0
0.00
176
279,508
0
0.00
0
0.00
0
0.00
0
0.00
613,684
0
0.00
0
0.00
0
0.00
1
1.63
780,902
827,038
Last month
YTD
Target
186
570,600
0
0.00
0
0.00
4
7.01
5
8.76
ACCIDENTS
Number of Employee (average)
Total of hours worked
N1 = Number of Lost Time Accident
TF1 = Lost Time Incident Rate
G = Number of the Lost Work Days
TG = Lost Time Severity Rate
N2 = Number of Recordable Incidents
TF2 = Recordable Incident Rate
N3 = Number Total of the Accidents (First Aid>Lost Time)
TF3 = Accident Incident Rate (First Aid > Lost Time)
2009
2010
187
409,806
0
0.00
0
0.00
3
7.32
3
7.32
184
535,936
1
1.87
32
59.71
2
3.73
3
5.60
2012
2011
180
607,173
1
1.65
21
34.59
5
8.23
8
13.18
(12 Months
Rolling)
Month
YTD
175
47,680
0
0.00
0
0.00
1
20.97
2
41.95
175
327,188
0
0.00
0
0.00
1
3.06
2
6.11
600,600
0
0.00
0
0.00
1
1.67
3
5.00
827,038
874,718
Last month
YTD
Target
186
570,600
0
0.00
0
0.00
4
7.01
5
8.76
ACCIDENTS
Number of Employee (average)
Total of hours worked
N1 = Number of Lost Time Accident
TF1 = Lost Time Incident Rate
G = Number of the Lost Work Days
TG = Lost Time Severity Rate
N2 = Number of Recordable Incidents
TF2 = Recordable Incident Rate
N3 = Number Total of the Accidents (First Aid>Lost Time)
TF3 = Accident Incident Rate (First Aid > Lost Time)
2009
2010
187
409,806
0
0.00
0
0.00
3
7.32
3
7.32
184
535,936
1
1.87
32
59.71
2
3.73
3
5.60
2012
2011
180
607,173
1
1.65
21
34.59
5
8.23
8
13.18
(12 Months
Rolling)
Month
YTD
174
45,824
0
0.00
0
0.00
0
0.00
0
0.00
174
373,011
0
0.00
0
0.00
1
2.68
2
5.36
597,013
0
0.00
0
0.00
1
1.68
3
5.03
874,718
920,542
Last month
YTD
Target
186
570,600
0
0.00
0
0.00
4
7.01
5
8.76
ACCIDENTS
Number of Employee (average)
Total of hours worked
N1 = Number of Lost Time Accident
TF1 = Lost Time Incident Rate
G = Number of the Lost Work Days
TG = Lost Time Severity Rate
N2 = Number of Recordable Incidents
TF2 = Recordable Incident Rate
N3 = Number Total of the Accidents (First Aid>Lost Time)
TF3 = Accident Incident Rate (First Aid > Lost Time)
2009
2010
187
409,806
0
0.00
0
0.00
3
7.32
3
7.32
184
535,936
1
1.87
32
59.71
2
3.73
3
5.60
2012
2011
180
607,173
1
1.65
21
34.59
5
8.23
8
13.18
(12 Months
Rolling)
Month
YTD
175
47,838
0
0.00
0
0.00
0
0.00
0
0.00
175
420,849
0
0.00
0
0.00
1
2.38
2
4.75
584,984
0
0.00
0
0.00
1
1.71
3
5.13
920,542
968,380
Last month
YTD
Target
186
570,600
0
0.00
0
0.00
4
7.01
5
8.76
ACCIDENTS
Number of Employee (average)
Total of hours worked
N1 = Number of Lost Time Accident
TF1 = Lost Time Incident Rate
G = Number of the Lost Work Days
TG = Lost Time Severity Rate
N2 = Number of Recordable Incidents
TF2 = Recordable Incident Rate
N3 = Number Total of the Accidents (First Aid>Lost Time)
TF3 = Accident Incident Rate (First Aid > Lost Time)
2009
2010
187
409,806
0
0.00
0
0.00
3
7.32
3
7.32
184
535,936
1
1.87
32
59.71
2
3.73
3
5.60
2012
2011
180
607,173
1
1.65
21
34.59
5
8.23
8
13.18
(12 Months
Rolling)
Month
YTD
176
47,329
0
0.00
0
0.00
1
21.13
2
42.26
176
468,178
0
0.00
0
0.00
2
4.27
4
8.54
577,155
0
0.00
0
0.00
2
3.47
5
8.66
968,380
###
Last month
YTD
Target
186
570,600
0
0.00
0
0.00
4
7.01
5
8.76
ACCIDENTS
Number of Employee (average)
Total of hours worked
N1 = Number of Lost Time Accident
TF1 = Lost Time Incident Rate
G = Number of the Lost Work Days
TG = Lost Time Severity Rate
N2 = Number of Recordable Incidents
TF2 = Recordable Incident Rate
N3 = Number Total of the Accidents (First Aid>Lost Time)
TF3 = Accident Incident Rate (First Aid > Lost Time)
2009
2010
187
409,806
0
0.00
0
0.00
3
7.32
3
7.32
184
535,936
1
1.87
32
59.71
2
3.73
3
5.60
2012
2011
180
607,173
1
1.65
21
34.59
5
8.23
8
13.18
Month
YTD
176
43,707
0
0.00
0
0.00
0
0.00
0
0.00
176
511,884
0
0.00
0
0.00
2
3.91
4
7.81
(12 Months
Rolling)
565,721
0
0.00
0
0.00
2
3.54
4
7.07
Target
186
570,600
0
0.00
0
0.00
4
7.01
5
8.76
ACCIDENTS
Number of Employee (average)
Total of hours worked
N1 = Number of Lost Time Accident
TF1 = Lost Time Incident Rate
G = Number of the Lost Work Days
TG = Lost Time Severity Rate
N2 = Number of Recordable Incidents
TF2 = Recordable Incident Rate
N3 = Number Total of the Accidents (First Aid>Lost Time)
TF3 = Accident Incident Rate (First Aid > Lost Time)
2009
2010
187
409,806
0
0.00
0
0.00
3
7.32
3
7.32
184
535,936
1
1.87
32
59.71
2
3.73
3
5.60
2012
2011
180
607,173
1
1.65
21
34.59
5
8.23
8
13.18
Month
YTD
175
38,834
0
0.00
0
0.00
0
0.00
0
0.00
175
550,718
0
0.00
0
0.00
2
3.63
4
7.26
(12 Months
Rolling)
550,718
0
0.00
0
0.00
2
3.63
4
7.26
Target
186
570,600
0
0.00
0
0.00
4
7.01
5
8.76
ACCIDENTS
Number of Employee (average)
Total of hours worked
N1 = Number of Lost Time Accident
TF1 = Lost Time Incident Rate
G = Number of the Lost Work Days
TG = Lost Time Severity Rate
N2 = Number of Recordable Incidents
TF2 = Recordable Incident Rate
N3 = Number Total of the Accidents (First Aid>Lost Time)
TF3 = Accident Incident Rate (First Aid > Lost Time)
2010
2011
184
535,936
1
1.87
32
59.71
2
3.73
3
5.60
180
607,173
1
1.65
21
34.59
5
8.23
8
13.18
2013
2012
175
550,718
0
0.00
0
0.00
2
3.63
4
7.26
Month
YTD
(12 Months
Rolling)
173
45,281
0
0.00
0
0.00
0
0.00
0
0.00
45,281
0
0.00
0
0.00
0
0.00
0
0.00
543,228
0
0.00
0
0.00
2
3.68
4
7.36
Last month
YTD
###
###
Target
ACCIDENTS
Number of Employee (average)
Total of hours worked
N1 = Number of Lost Time Accident
TF1 = Lost Time Incident Rate
G = Number of the Lost Work Days
TG = Lost Time Severity Rate
N2 = Number of Recordable Incidents
TF2 = Recordable Incident Rate
N3 = Number Total of the Accidents (First Aid>Lost Time)
TF3 = Accident Incident Rate (First Aid > Lost Time)
2010
2011
184
535,936
1
1.87
32
59.71
2
3.73
3
5.60
180
607,173
1
1.65
21
34.59
5
8.23
8
13.18
2013
2012
175
550,718
0
0.00
0
0.00
2
3.63
4
7.26
Month
YTD
(12 Months
Rolling)
170
39,067
0
0.00
0
0.00
0
0.00
0
0.00
84,347
0
0.00
0
0.00
0
0.00
0
0.00
534,598
0
0.00
0
0.00
2
3.74
4
7.48
Last month
YTD
###
###
Target