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    Lifting Beam Design

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    Anonymous XAqiBJ
    This document provides calculations for checking the structural integrity of beams and lifting lugs. It calculates properties like weight, dimensions, stresses and safety factors. The beam selected has an area of 7.25 in^2 and can withstand the calculated compression and bending stresses. The lifting lug calculations check that the lug can withstand the tensile, bending and bearing stresses from the expected lifting load while maintaining appropriate safety factors. All checks show the components will pass and withstand the intended loads.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Lifting Beam Design

    Uploaded by

    Anonymous XAqiBJ
    4K views4 pages
    This document provides calculations for checking the structural integrity of beams and lifting lugs. It calculates properties like weight, dimensions, stresses and safety factors. The beam selected has an area of 7.25 in^2 and can withstand the calculated compression and bending stresses. The lifting lug calculations check that the lug can withstand the tensile, bending and bearing stresses from the expected lifting load while maintaining appropriate safety factors. All checks show the components will pass and withstand the intended loads.

    Original Description:

    khihi

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    This document provides calculations for checking the structural integrity of beams and lifting lugs. It calculates properties like weight, dimensions, stresses and safety factors. The beam selected has an area of 7.25 in^2 and can withstand the calculated compression and bending stresses. The lifting lug calculations check that the lug can withstand the tensile, bending and bearing stresses from the expected lifting load while maintaining appropriate safety factors. All checks show the components will pass and withstand the intended loads.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    4K views4 pages

    Lifting Beam Design

    Uploaded by

    Anonymous XAqiBJ
    This document provides calculations for checking the structural integrity of beams and lifting lugs. It calculates properties like weight, dimensions, stresses and safety factors. The beam selected has an area of 7.25 in^2 and can withstand the calculated compression and bending stresses. The lifting lug calculations check that the lug can withstand the tensile, bending and bearing stresses from the expected lifting load while maintaining appropriate safety factors. All checks show the components will pass and withstand the intended loads.

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    PT.

    TECHNICs
    SPREADER BEAM CALCULATION
    XXX METERING SKID : Tc- 14015
    BEAM CHECKING

    Total Weight
    (Wt) =
    Safety Factor
    (SF) =
    Test Load / Cal culated Weight
    (Wtc) =
    Length to CoG
    (Lc.g) =
    Total Length
    (Lt) =
    Height to Center
    (Hc) =
    Angle 1
    (A1) =
    Angle 2
    (A2) =
    Selected Beam :
    Area
    Elastic Modulus
    Elastic Modulus
    Modulus of gyrat ion
    Modulus of gyrat ion
    Material
    Max. Yied
    E=
    K=

    A =
    (Sx) =
    (Sy) =
    (r xx) =
    (r yy) =

    22046
    1.5
    33069
    71
    152
    12.4
    68
    65

    lbs

    10000.0 kgs

    lbs
    in
    in
    in
    degree
    degree

    15000.0
    180.3
    386.1
    31.5

    WF 300X150X6.5X9
    7.25 in^2
    29.35 in^3
    4.09 in^3
    4.88 in
    1.30 in

    46.8
    481.0
    67.0
    12.4
    3.3

    kgs
    cm
    cm
    cm

    cm^2
    cm^3
    cm^3
    cm
    cm

    # 70.62992
    # 152.8346
    ## 12.40157
    0
    0
    0
    ## 7
    #REF!
    ##### 1.155607
    ### 4 0.160968
    ## 5
    0.1922
    3 1

    A 36
    (Ym) =

    36000 psi
    29000000 psi
    1
    17622.2961 lbs
    15446.7039 lbs

    7993.4 kgs
    7006.6 kgs

    7120 lbs
    7203 lbs
    7203 lbs

    3229.6 kgs
    3267.2 kgs
    3267.2 kgs

    W1
    W2

    =
    =

    ((Lt-Lc.g)/Lt)*Wtc =
    (Lc.g/Lt)*Wtc =

    Fh1
    Fh2
    Fh

    =
    =
    =

    W1/tan(A1) =
    W2/tan(A2) =
    Biggest (Fh1,Fh2) =

    2531.1 kg/cm^2
    2038922.7 kg/cm^2

    COMPRESSION STRESS
    Compression Stress,

    fa = Fh/A =

    Cc

    '=

    Check Compres sion


    BENDING STRESS
    M1
    =
    M2
    =
    Moment (Mx) =
    Moment (My) =
    Stress due to moment
    fbx
    =
    fby
    =
    All. Bending Stre ss
    Check Bending,
    =
    =
    =
    =

    fa < Fa =

    OK

    Fh1*Hc =
    Fh2*Hc =
    biggest (M1,M2) =
    5% * Mx =

    88286
    89316
    89316
    4466

    Mx/Sx =
    My/Sy =
    (Fb) = 0.6*Ym =
    fb < Fb =

    69.8 kg/cm^2

    126.1 (For A 36 & 107 for A 50)


    (Pls. See tabel 5 of App. A Page 5.76)
    31
    117
    0.25
    0.93
    0.93
    0.444
    15984 psi
    1123.8 kg/cm^2

    '=
    '=
    '=
    '=
    '=
    '=
    (Fa) =

    KLx/r xx
    KLy/r yy
    (KLx/r xx)/Cc
    (KLy/r yy)/Cc
    Govern
    Ca = from table 4
    All. Compression

    Cm
    F'e
    F'ex
    F'ey

    993 psi

    lb/in
    lb/in
    lb/in
    lb/in

    3043 psi
    1092 psi
    21600 psi

    15766.3
    15950.2
    15950.2
    797.5

    kg.cm
    kg.cm
    kg.cm
    kg.cm

    213.9 kg/cm^2
    76.8 kg/cm^2
    1518.6 kg/cm^2

    OK
    1

    (12*pi^2*E)/(23(KL/r)^2 =
    ###
    10,852.70

    UNITY CHECK
    Checking against formula 1.6-1a
    fa/Fa + Cmx*fbx/((1-fa/F'ex)*Fbx) + Cmy*fby/((1-fa/F'ey)*Fby) =

    0.25957 < 1 OK

    Checking against formula 1.6-1b


    fa/0.6Ym + fbx/Fbx + fby/Fby =

    0.23741 < 1 OK

    LIFTING LUG CALCULATION :


    Material of lug
    Yield Stress
    Width of lifting lug
    Height of lifting lug
    Thickness of lifting lug
    Distance of hole from the top of the
    lifting lug
    Diameter of hole in the lifting lug
    bottom of the welding to the center of hole
    Total weld length on lifting lug
    Fillet weld size on lifting lug

    IS 2062 Gr A
    Sy
    b
    H
    t
    R
    d
    s
    Lw
    w

    350 N/mm2
    400 mm
    250 mm
    mm
    50 mm
    150
    80
    100
    900
    12

    mm
    mm
    mm
    mm
    mm

    Result of the lifting lug


    Weight to be lifted
    Jerk factor
    Number of lugs
    Force acting on the lug = w * j / n

    W
    j
    n
    F

    150000
    2
    4
    735750

    KG

    Double shear
    C/S area at sec a-a = (R - d/2) * t
    C/S area at sec b-b = (b-d) * t

    Aa
    Ab

    5500
    16000

    mm2
    mm2

    PASS
    N

    Shear stress at area a-a = F / Aa


    (double shear)
    Permissible shear stress 0.4 * Sy
    RESULT

    Ssa
    Ss

    133.77 N/mm2
    140 N/mm2
    PASS

    Tenisile stress
    Tenisile stress at area b-b = F / Ab
    Permissible tenisile stress = 0.66 * Sy
    RESULT

    Stb
    Stb

    45.98 N/mm2
    231 N/mm2
    PASS

    Horizontal force on lifting lug (assuming


    150 sling angle)
    Bending moment at base of Bracing =F*h
    Section modulus of bracing = b * t2 / 6

    Fh
    Mo
    z

    190355.48
    N
    19035548 N-mm
    166666.67 mm3

    Bending stress Mo / z

    Sbw

    114.21 N/mm2

    Permissible bending stress 0.66 * Sy


    RESULT

    Sbw

    231 N/mm2
    PASS

    Bending stress

    Bearing stress
    Force on Lug
    bearing area of hole

    Fh

    735750
    4000.00

    N
    mm3

    Bearing stress

    Sbw

    183.94 N/mm2

    Permissible bending stress 0.66 * Sy


    RESULT

    Sbw

    231 N/mm2
    PASS

    Weld check of the lug

    Total weld area of fillet of lifting lug


    = ( Lw * w ) / 1.414
    Shear stress = F / Aw
    Permissible shear stress = 0.4 * Sy
    RESULT

    Aw
    Ssw
    Ss

    7637.91 mm2
    96.33 N/mm2
    100 N/mm2
    PASS

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