Amphenol Geophysical Catalogue

Fiber Optic Solutions for
Geophysical Applications
Contents
AboutAFSI......................................................... 3
CableAssemblies............................................... 4
TFOCA-II ......................................................... 5
TFOCA-II 4-ChSpecifications........................ 6
ProCLEANFiberOpticConnectors................. 13
SevereDutyCableConnectors.......................... 14
TFOCA-II withIPP......................................... 15
GoldRush Connectors...................................... 16
StapleMate HybridConnectors....................... 17
TFOCA-II 12-ChSpecifications...................... 18
MTFPTermini................................................... 25
TFOCA-III 6&24-ChSpecifications.............. 26
FSAFTermini..................................................... 36
MiniTACConnectors......................................... 37
DeepSightConnectors....................................... 38
OptronHybridConnectors............................... 39
APC&WiperSealTermini................................ 40
SevereDutySTConnectors............................... 41
ExpandedBeamConnectors............................. 42
FiberPass............................................................ 43
OtherProducts................................................... 44
TerminationKits,Tools&Training.................. 45
Notes.................................................................. 46
AmphenolFiberSystemsInternational
www.fiber systems.com
About AFSI
Amphenol Fiber Systems International (AFSI) designs,
manufactures, markets, and supports reliable and
innovative fiber optic interconnect solutions optimized
to withstand the harsh environments of oil & gas,
mining and other geophysical applications. After more
than a decade in business, AFSI continues to maintain its
position as a global leader in fiber optic interconnect
components and systems. Wherever there is a need for
superior cost-effective fiber optic systems and products
able to withstand demanding environments, you can rely
on AFSI for engineering know-how, top-quality
products and expert technical support.
In du s t r i es S e r ve d
AFSI is a global leader in rugged fiber optic
interconnect and optical system technologies. Markets or
industries utilizing AFSIs products include:
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Oil & gas

Mining
Network disaster recovery
Deployable seismic systems
Optical sensing
Marine and land-based geoseismic
Broadcast
Aeronautical and airframe
Tactical deployed communications
Shipboard communication and navigation
Ship-to-Shore (Pierside) communications
Products
AFSI provides a wide range of products including:
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Fiber optic connectors and assemblies

Fiber optic termini
Optical switching systems
Electrical-to-Optical-to-Electrical (E-O-E) solutions
System design services
Ancillary products such as training, termination kits,
test equipment and assembly tools
Cable Assemblies
AFSI is one of the worlds leading manufacturers of harsh environment fiber optic connectors and cable assemblies for geophysical applications. AFSIs products are found in the leading seismic, mining and offshore
equipment manufacturers and service providers.
AFSI cable assemblies are manufactured by expert technicians in our state-of-the-art, ISO 9001:2000
certified facility. (See below.) This ensures that our processes and practices are optimized for the uniquerequirements of fiber optic cable assemblies rather than one-size-fits-all electrical assemblies.
AFSI technicians, skilled in procedures critical to manufacturing harsh environment fiber optic cable assemblies,
can assist in designing and building custom assemblies or building to a customer print. An optical test report is
included with every completed cable assembly. If required, AFSI will conduct environmental testing. With every
cable assembly, our goal is to exceed customer requirements.
TFOCA-II
T FOCA-I I
Ap pl i ca t i o ns
The TFOCA-II fiber optic connectors are ideally

suited for harsh operating environment applications in
the oil & gas industry requiring high-density optical interconnect solutions.
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The TFOCA-II sealed free-floating termini form the

heart of the TFOCA-II family of deployable fiber
optic connectors. The unique termini design enables
TFOCA-II connectors to seal against high humidity
and moisture conditions while allowing full axial and
orbital movement of the mated termini, providing low
insertion loss and minimal back reflection.
Fea t ures & B ene fi t s
AFSI has further refined this successful design to address the unique needs of the oil & gas industries. Accordingly, the TFOCA-II is offered in anodized
aluminum, stainless steel and brass with a variety of
cable options such as tactical, armor sheathed, rodent
proof and fire proof, meeting IEC 331 enhanced requirements.
FPSO
Wellhead connections for permanent gauges
Drilling rig control lines
BOP control lines
Drill ships (Marine)
Underground mine communications
Miner tracking systems
CCTV networks
SCR house control lines
Tender rig bridles
Continuous miner controls
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Hermaphroditic design for versatility

Removable insert cap facilitates cleaning
4 & 12-channel connector designs
Improved cable retention strength
Commercial ceramic ferrule technology
Hermaphroditic dust cap
Optional key configurations
Field repairable using existing parts
Multiple materials & finishes available
TFOCA-II 4-Ch Specifications
Parameter
Typical
Maximum
Insertion Loss (multimode)

Per Mated Pair/Connection
0.30dB
0.75dB
Insertion Loss (single mode)

0.40dB
0.75dB
Back Reflection/Return Loss

(SM-UPC Polish)
-50dB
-40dB
Specification
Measurement/Detail
Operating Temperature
-46C to +71C
Storage Temperature
-55C to +85C
Mud
5 minute immersion, clean with water (per MIL-PRF-83526

requirements)
Water Immersion
EIA/TIA-455-40, Water, 1m, 48hr
Ice Crush
DOD-STD-1678, Method 4050
Humidity
EIA/TIA-455-5
Flammability
MIL-STD-1344, Method 1012
Vibration (operational)
EIA/TIA-455-11
Shock
EIA/TIA-455-14, Condition A
Mating Durability
2,000 cycles per EIA/TIA-455-21
Cable Seal Flexing
100 cycles per EIA/TIA-455-1
Twist
Cable Retention
400 pounds minimum per EIA/TIA-455-6, 1hr (applies to

plug and strain relief receptacles); 800 pounds typical
Impact
EIA/TIA-455-2, Method B
Crush Resistance
450 pounds minimum per EIA/TIA-455-26
EMI Shielding Effectiveness (receptacle

only)
>60dB per IEEE-299, 15KHz to 10GHz
Corrosion Resistance
EIA/TIA-455-16
TFOCA-II 4-Ch Ordering

3
FS4H1000
Connector Type
See Table 1
Dust Cap Style

See Table 6
Material & Finish

See Table 2
Cable Diameter
See Table 5
Key Option
See Table 4
Seal Material (O-Ring)

See Table 3
Table 1
Table 3
Connector Type
Part Number
Seal Material
(O-Ring)
TFOCA-II Plug
FS4H1000
Nitrile
Table 5
Dash Number
Cable Diameter
Inch (mm)
Dash Number
0.150-0.190
(3.81-4.83)
0.190-0.239
(4.83-6.07)
0.240-0.279
(6.10-7.09)
FS4H1090
TFOCA-II 90 Plug
Table 4
Table 2
(Plugs)
Key Option
Dash Number
0.270-0.290
(6.86-7.37)
Material & Finish
Dash Number
Key 1
0.280-0.315
(7.11-8.00)
6061-T6 (Al) Black

Hard Anodize
Key 2
0.316-0.346
(8.03-8.79)
Key 3
0.347-0.379
(8.81-9.63)
0.380-0.423
(9.65-10.74)
0.424-0.465
(10.77-11.81)
C63000 Bronze
C36000 Brass 360
303 Stainless Steel
304 Stainless Steel
316 Stainless Steel
Key U
Table 6
Example Part Number - FS4H1000-3A1H1

FS4H1000 - TFOCA-II Plug
3 - 6061-T6 (Al) Black Hard Anodize
A - Nitrile
1 - Key 1
Dust Cap Style
Dash Number
Hermaphroditic, 4-Ch
Male, 4-Ch
Female, 4-Ch
Black Plastic
Male, 4-Ch
Black Plastic
Female, 4-Ch
Black Plastic
H - 0.190-0.239 (4.83-6.07)
1 - Dust Cap Assy, Hermaphroditic
TFOCA-II Plugs
FS4H1000
TFOCA-II Plug
8.25 MAX LENGTH WITH DUST CAP INSTALLED
6.35 MAX
4.80 MAX
1.555
MAX
FS4H1090
TFOCA-II 90o Plug
3.20 MAX
1.30 MAX
1.555
MAX
3.20
MAX
4.80
MAX
Top View
1.80
MAX
Dimensions are for reference only. Dimensions are in inches.
FS4H6000
(Receptacles)
Connector Type
See Table
Dust Cap Style

See Table 5
Material & Finish

See Table 2
Key Option
See Table 4

See Table 3
Table 1
Table 3
Table 2
Connector Type
Part Number
Material & Finish
Dash Number
Seal Material
(O-Ring)
Dash Number
TFOCA-II Flange
Mount Receptacle,
External Mount
FS4H6000
6061-T6 (Al) Black

Hard Anodize
Nitrile
TFOCA-II Flange
Mount Receptacle,
Internal Mount
C63000 Bronze
FS4H6080
TFOCA-II Jam Nut

Receptacle,
External Mount
C36000 Brass 360
FS4H8000
303 Stainless Steel
TFOCA-II Jam Nut

Receptacle,
Internal Mount
FS4H8080
304 Stainless Steel
316 Stainless Steel
Table 4
Key Option
Dash Number
Key 1
Key 2
Key 3
Key U
Table 5
Example Part Number - FS4H6000-3A13

FS4H6000 - TFOCA-II External Flange
Mount Receptacle
Dust Cap Style
Dash Number
Female, 4-Ch
Female, 4-Ch
Black Plastic

A - Nitrile
1 - Key 1
3 - Dust Cap Assy, Female

3
FS4H8280
(SRR Receptacles*)
Connector Type
See Table 1
Dust Cap Style

See Table 6
Material & Finish

See Table 2
Cable Diameter
See Table 5
Key Option
See Table 4

See Table 3
Table 3
Table 1
Connector Type
TFOCA-II Flange
Mount Strain
Relief Receptacle,
External Mount
TFOCA-II Jam Nut
Strain Relief
Receptacle,
Internal Mount
Part Number
Seal Material
(O-Ring)
Dash Number
Cable Diameter
Inch (mm)
Dash Number
Nitrile
0.150-0.190
(3.81-4.83)
0.190-0.239
(4.83-6.07)
0.240-0.279
(6.10-7.09)
Dash Number
0.270-0.290
(6.86-7.37)
Key 1
0.280-0.315
(7.11-8.00)
Key 2
0.316-0.346
(8.03-8.79)
Key 3
0.347-0.379
(8.81-9.63)
Key U
0.380-0.423
(9.65-10.74)
0.424-0.465
(10.77-11.81)
FS4H6200
Table 4
FS4H8280
Key Option
Table 2
Material & Finish
Table 5
Dash Number
6061-T6 (Al) Black

Hard Anodize
C63000 Bronze
C36000 Brass 360
303 Stainless Steel
304 Stainless Steel
316 Stainless Steel
Table 6
Dust Cap Style
Dash Number
Female, 4-Ch
Female, 4-Ch
Black Plastic

FS4H8280 - TFOCA-II Jam Nut Strain
Relief Receptacle (SRR)
A - Nitrile
* Receptacle w/
Integrated Strain Relief
1 - Key 1
H - 0.190-0.239 (4.83-6.07)
10
TFOCA-II 4-Ch Jam Nut Receptacles

FS4H8000
TFOCA-II Jam Nut Receptacle
Panel Cut-Out
(Dimensions are the same
for FS4H8000, FS4H8080 &
FS4H8280)
(External Mount)
1.140 +.005
-.000
.80
MAX
.282
MAX
1.40 MAX
1.555
MAX
PANEL THICKNESS
.075 MIN/.250 MAX
.52 MAX
1.760
MAX
1.195 +-.005
ALLOW 1.813 FOR
WRENCH CLEARANCE
FS4H8080
(Internal Mount)
.52
MAX
1.40 MAX
1.10
MAX
PANEL THICKNESS
.063 MIN/.189 MAX
1.750
MAX
1.555
MAX
FS4H8280
TFOCA-II Jam Nut Strain Relief Receptacle (SRR)
(Internal Mount)
1.08
MAX
1.40 MAX
1.555
MAX
.515 MAX
.18
5.00 MAX
3.20 MAX
PANEL THICKNESS
.063 MIN/.189 MAX
1.750
MAX
11
TFOCA-II 4-Ch Flange Receptacles

FS4H6000
TFOCA-II Flange Mount Receptacle
(External Mount)
1.056
MAX
.540
MAX
1.40 MAX
.625
.625
.529
MAX
4x .120
1.376 MIN
.625
1.555
MAX
1.635
MAX SQ
.625
Panel
Cut-Out
FS4H6080
(Internal Mount)
.625
.625
.695
MAX
.52
MAX
1.40 MAX
4x .125
.31 MAX
.128 MAX
.41 MAX
1.219
.625
1.555
MAX
1.635
MAX SQ
.625
Panel
Cut-Out
.625
.625
4x .120
FS4H6200
TFOCA-II Flange Mount Strain Relief Receptacle (SRR)
1.376 MIN
.625
(External Mount)
Panel
Cut-Out
.625
5.16 MAX
1.40 MAX
1.555
MAX
3.60 MAX
1.056
MAX
.540 MAX
1.635
MAX SQ
12
ProCLEAN Fiber Optic Connectors

For Rapid Field Maintenance Without The Need For Tools
ProCLEAN 4-Ch Hermaphroditic Plug

6.35 MAX
4.80 MAX
1.555
MAX
ProCLEAN Removable Insert Cap With Integral Alignment Sleeves
ProCLEAN 4-Ch Jam Nut Receptacle
.80
MAX
.282
MAX
1.40 MAX
1.555
MAX
PANEL THICKNESS
.075 MIN/.250 MAX
.52 MAX
1.760
MAX
13
Severe Duty Cable Connectors

TFOCA-II & III for Armored and Sheathed Cable Applications
Available in 4, 6, 12 & 24-Channels
1.40
MAX
1.08
TYP
PANEL
THICKNESS
.189 MAX
.063 MIN
8.50
MAX
8.50
MAX
TFOCA-II & III

Jam Nut Receptacle SRR with
Hawke Gland &
Strain Relief Basket Weave Grip
TFOCA-II & III

Plug with Hawke
Gland & Basket
Weave Grip
1.75
MAX
1.75
MAX
7.50 MAX
BASKET
WEAVE GRIP
7.50 MAX
BASKET
WEAVE
CABLE SIZE
.37-.63 MAX
FIBER OPTIC
CABLE ONLY
CABLE SIZE
.37-.63 MAX
FIBER OPTIC
CABLE ONLY
14
TFOCA-II with IPP

TFOCA-II 4-Ch Plug with Integrated Patch Panel
1.555
MAX
2.00
MAX
TFOCA-II 4-Ch Flange Mount Receptacle with

Integrated Patch Panel
.625
.695
MAX
.52
MAX
.625
1.40 MAX
4x .125
.31 MAX
.128 MAX
.41 MAX
1.219
.625
1.555
MAX
1.635
MAX SQ
.625
TFOCA-II 4-Ch Jam Nut Receptacle with Integrated Patch Panel

1.40
MAX
.52
MAX
1.10
MAX
1.555
MAX
2.50 MAX
PANEL THICKNESS .063 MIN/.189 MAX
1.750
MAX
15
GoldRush Connectors
(MSHA Certified)
GoldRush
AFSI anticipated the need for a next generation fiber optic connector capable of withstanding the rigors and
hazards of underground mining. The GoldRush series of connectors builds on the proven legacy of the
TFOCA-II and addresses the unique needs of the mining industry. These innovative interconnect solutions have
become an enabling technology for digital minGoldRush FS4H5001
ing. AFSIs GoldRush connectors address specific
4-Ch Jam Nut Receptacle
mining requirements for the future of intelligent
mining.
PANEL THICKNESS
.075 MIN/.250 MAX
The GoldRush connectors are the only Mining

Safety and Health Administration (MSHA) certified
fiber optic connectors for use in underground
mines under Title 30 CFR, Part 18.
.52 MAX
.80
MAX
.282
MAX
1.40 MAX
1.555
MAX
1.760
MAX
The heart of the GoldRush family of deployable

fiber optic connectors features the TFOCA-II
sealed free-floating termini. This
revolutionary design enables GoldRush connectors to seal against
GoldRush FS4H5000 4-Ch Hermaphroditic Plug
high humidity and
mois7.65 MAX LENGTH WITH DUST CAP INSTALLED
ture conditions while allowing full
6.35 MAX
1.30
axial and orbital
movement of
4.80 MAX
MAX
the mated termini,
providing the
lowest possible
insertion
1.54
1.55
loss.
MAX
MAX
GoldRush FS4H5002
4-Ch Receptacle with 2 Packing Gland
.69
.50
- .02
1.748
MAX
.90
1.32 MAX
1.998
MAX
1.532
MAX
.937
16
StapleMate Hybrid Connectors

Staple Mate
AFSI has developed the next generation longwall shield communications deployable fiber optic connector. The StapleMate connector was designed for use with standard
industry hose conduit. It can be configured to use fiber
contacts, electrical contacts or a combination of both. The
StapleMate connectors were developed to withstand the
harsh environments of underground mining.
This revolutionary connector provides mining engineers with
real-time data on the longwall shield, allowing better control
and faster emergency response time. To
StapleMate FS335000 - Plug
provide a safer work environment, Staple
connectors allow placement of the reMate
2.28 MAX
mote control unit far from the
longwall
1.16 MAX
shields, or above ground.
StapleMate
1.01
MAX
.874
MAX
StapleMate FS335001 - Receptacle

2.55 MAX
.70
1.33
MAX
G1/2-BSP THREAD FORM
StapleMate FS335002 - 2.00 Packing Gland

.70
2.00
MAX
3.11 MAX
1.31
MAX
1.69
MAX
.94
17
TFOCA-II 12-Ch Specifications
Parameter
Typical
Maximum

0.30dB
0.75dB

0.40dB
0.75dB

(SM-UPC Polish)
-50dB
-40dB
Specification
Measurement/Detail
-46C to +71C
Storage Temperature
-55C to +85C
Mud
5 minute immersion, clean with water

(per MIL-PRF-83526 requirements)
Water Immersion
Ice Crush
Humidity
EIA/TIA-455-5
Flammability
EIA/TIA-455-11
Shock
Mating Durability
Cable Seal Flexing
Twist
Cable Retention

Impact
EIA/TIA-455-2, Method B
Crush Resistance

only)
18

3
FS8H1000
(Plug)
Connector Type
See Table
Dust Cap Style

See Table 6
Material & Finish

See Table 2
Cable Diameter
See Table 5
Key Option
See Table 4

See Table 3
Table 1
Table 3
Connector Type
Part Number
Seal Material
(O-Ring)
TFOCA-II Plug
FS8H1000
Nitrile
Table 5
Dash Number
Cable Diameter
Inch (mm)
Dash Number
.240-.279
(6.1-7.1)
.280-.315
(7.1-8.0)
.316-.346
(8.0-8.8)
Table 4
Table 2
Material & Finish
Dash Number
Key Option
Dash Number
.347-.379
(8.8-9.6)
6061-T6 (Al) Black

Hard Anodize
Key 1
.380-.423
(9.7-10.7)
Key 2
.424-.465
(10.8-11.8)
Key 3
.466-.515
(11.8-13.0)
Key U
.516-.555
(13.1-14.1)
C63000 Bronze
C36000 Brass 360
A
B
303 Stainless Steel
.600-.635
(15.2-16.1)
304 Stainless Steel
.635-.665
(16.1-16.9)
316 Stainless Steel
.669-.701
(17.0-17.8)
.705-.736
(17.9-18.7)
.750-.775
(19.0-19.8)
.776-.805
(19.7-20.4)
Table 6
Dust Cap Style
Dash Number
Male, 12-Ch
Female, 12-Ch
FS8H1000 - TFOCA-II Plug

A - Nitrile
1 - Key 1
H - .635-.665 (16.1-16.9)
19
TFOCA-II 12-Ch Plug
FS8H1000
TFOCA-II Plug
6.50 MAX
2.377 MAX
4.80 MAX
2.10 MAX
20

FS8H6000
(Receptacles)
Connector Type
See Table
Dust Cap Style

See Table 5
Material & Finish

See Table 2
Key Option
See Table 4

See Table 3
Table 1
Table 3
Table 2
Connector Type
Part Number
Material & Finish
Dash Number
Seal Material
(O-Ring)
Dash Number
TFOCA-II Flange
Mount Receptacle,
External Mount
FS8H6000
6061-T6 (Al) Black

Hard Anodize
Nitrile
TFOCA-II Jam Nut

Receptacle,
External Mount
FS8H8000
C63000 Bronze
TFOCA-II Jam Nut

Receptacle,
Internal Mount
C36000 Brass 360
FS8H8080
303 Stainless Steel
304 Stainless Steel

316 Stainless Steel
Table 4
Key Option
Dash Number
Key 1
Key 2
Key 3
Key U
Table 5
Dust Cap Style
Dash Number
Female, 12-Ch

FS8H6000 - TFOCA-II External Flange
Mount Receptacle
A - Nitrile
1 - Key 1
21

FS8H8280
(SRR Receptacles*)
Connector Type
See Table
Dust Cap Style

See Table 6
Material & Finish

See Table 2
Cable Diameter
See Table 5
Key Option
See Table 4

See Table 3
Table 1
Table 5
Table 3
Connector Type
Part Number
TFOCA-II Flange
Mount Strain Relief
Receptacle,
External Mount
FS8H6200
TFOCA-II Jam Nut

Strain Relief
Receptacle,
Internal Mount
FS8H8280
Seal Material
(O-Ring)
Dash Number
Cable Diameter
Inch (mm)
Dash Number
Nitrile
.240-.279
(6.1-7.1)
.280-.315
(7.1-8.0)
.316-.346
(8.0-8.8)
Dash Number
.347-.379
(8.8-9.6)
Key 1
.380-.423
(9.7-10.7)
Key 2
Key 3
.424-.465
(10.8-11.8)
Key U
.466-.515
(11.8-13.0)
.516-.555
(13.1-14.1)
Table 4
Key Option
Table 2
Material & Finish
Dash Number
6061-T6 (Al) Black

Hard Anodize
C63000 Bronze
.600-.635
(15.2-16.1)
C36000 Brass 360
.635-.665
(16.1-16.9)
303 Stainless Steel
.669-.701
(17.0-17.8)
.705-.736
(17.9-18.7)
304 Stainless Steel
316 Stainless Steel
.750-.775
(19.0-19.8)
.776-.805
(19.7-20.4)

FS8H8280 - TFOCA-II Jam Nut Strain
Relief Receptacle (SRR)
Table 6
Dust Cap Style
Dash Number
Female, 12-Ch
A - Nitrile
1 - Key 1
H - .635-.665 (16.1-16.9)
* Receptacle w/ Integrated Strain Relief
22
TFOCA-II 12-Ch Jam Nut Receptacles

FS8H8000
Panel Cut-Out
(External Mount)
1.02
MAX
PANEL THICKNESS
.090 MIN/.250 MAX
.504
MAX
1.40 MAX
.800 +
-.010
1.895 +
-.010
.500 MAX
2.375
MAX
2.10 MAX
.50 MAX
.516 MAX
.50 MAX
PANEL THICKNESS
.090 MIN/.188 MAX
1.40 MAX
FS8H8080
3.00 MAX
2.10 MAX
(Internal Mount)
FS8H8280
TFOCA-II Jam Nut Strain Relief Receptacle (SRR)
(Internal Mount)
5.50 MAX
3.70 MAX
.50 MAX
.516 MAX
1.40 MAX
.50 MAX
PANEL THICKNESS
.090 MIN/.188 MAX
Panel Cut-Out
2.10 MAX
(Dimensions are the

same for FS8H8080 &
FS8H8280)
3.00 MAX
R .099 -.000
+.005
ALLOW 3.81 FOR

WRENCH CLEARANCE
2.500 +-.010
2.400 +-.010
23
TFOCA-II 12-Ch Flange Receptacles

FS8H6200
TFOCA-II Flange Mount Strain Relief Receptacle (SRR)
(External Mount)
5.35 MAX
1.02
MAX
3.78 MAX
.504 MAX
1.40 MAX
2.10 MAX
2.375 MAX SQ
Panel Cut-Out
for FS8H6200 & FS8H6000)
4X .213 THRU
1.1845
2.000
1.000
FS8H6000
(External Mount)
1.000
2.000
1.40 MAX
1.02
MAX
.504
MAX
.515 MAX
2.375
MAX SQ
2.10 MAX
24
MTFP Termini
(For TFOCA-II Connectors)
1.533 MAX WITH CRIMP

1.275 MAX WITHOUT CRIMP
.359/.362
.074/.080 DIA
(1.88/2.032mm)
.216 MIN
2.5mm
.140/.142 DIA
.218 MAX
.115/.125 DIA
The AFSI MTFP ter mini feature an innovative double-floating seal design that allows
max/min ter minus travel with minimum side forces transferred to the ter minus. This AFSI
design ensures maximum optical isolation and ter minus sealing under the harshest condiParameter
Per mated pair/Connection
per mated pair/Connection
(sm-UPC Polish)
Typical
Maximum
0.30dB
0.75dB
0.40dB
0.75dB
-50dB
-40dB
Specification
Measurement/Detail
-46C to +71C
Storage Temperature
-55C to +85C
Mud

requirements)
Water Immersion
EIA-455-40, Water, 1m, 48hr
EIA/TIA-455-11
Shock
Mating Durability

Dimensions are for reference only. Dimensions are in inches. Except where indicated.
25
TFOCA-III 6 & 24-Ch Specifications

T FOCA-I II
The TFOCA-III series of 6 & 24-channel fiber
optic connectors are ideal for environmentally
harsh conditions.
The TFOCA-III design utilizes the latest
technolog y in fiber optic connectivity by
incorporating industry standard physical contact
ceramic ferr ules and alignment sleeves.
F e a tu r e s & Be n e f i ts
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Hermaphroditic design for versatility

Removable insert cap facilitates cleaning
6 & 24-channel connector designs
Improved cable retention strength
Commercial ceramic ferrule technology
Hermaphroditic dust cap
Optional key positions
Field repairable using existing parts
Available in aluminum, stainless steel and brass
Parameter
(SM-UPC Polish)
Typical
Maximum
0.30dB
0.75dB
0.40dB
0.75dB
-50dB
-40dB
Specification
Measurement/Detail
-46C to +71C
Shock
MIL-STD-1344, Method 2500.1
Cable Retention

Twist
Cable Seal Flexing
Mating Durability
Crush Resistance

only)
26
TFOCA-III 6-Ch Ordering

3
FS6H1000
(Plug)
Connector Type
See Table 1
Dust Cap Style

See Table 6
Material & Finish

See Table 2
Cable Diameter
See Table 5
Key Option
See Table 4

See Table 3
Table 3
Table 1
Table 5
Connector Type
Part Number
Seal Material
(O-Ring)
Dash Number
Cable Diameter
Inch (mm)
Dash Number
TFOCA-III Plug
FS6H1000
Nitrile
0.150-0.190
(3.81-4.83)
0.190-0.239
(4.83-6.07)
0.240-0.279
(6.10-7.09)
Table 2
Table 4
Material & Finish
Dash Number
Key Option
Dash Number
0.270-0.290
(6.86-7.37)
6061-T6 (Al) Black

Hard Anodize
Key 1
0.280-0.315
(7.11-8.00)
C63000 Bronze
Key 2
0.316-0.346
(8.03-8.79)
Key 3
0.347-0.379
(8.81-9.63)
Key U
0.380-0.423
(9.65-10.74)
0.424-0.465
(10.77-11.81)
C36000 Brass 360
303 Stainless Steel
304 Stainless Steel
316 Stainless Steel
Table 6

FS6H1000 - TFOCA-III Plug
A - Nitrile
1 - Key 1
Dust Cap Style
Dash Number
Male, 6-Ch
Female, 6-Ch
Black Plastic
Male, 6-Ch
Black Plastic
Female, 6-Ch
Black Plastic
H - 0.190-0.239 (4.83-6.07)
27

FS6H6000
(Receptacles)
Connector Type
See Table
Dust Cap Style

See Table 5
Material & Finish

See Table 2
Key Option
See Table 4

See Table 3
Table 2
Table 1
Table 3
Connector Type
Part Number
Material & Finish
Dash Number
Seal Material
(O-Ring)
Dash Number
TFOCA-III Flange
Mount Receptacle,
External Mount
FS6H6000
6061-T6 (Al) Black

Hard Anodize
Nitrile
TFOCA-III Jam Nut

Receptacle,
External Mount
C63000 Bronze
FS6H8000
C36000 Brass 360
303 Stainless Steel
304 Stainless Steel
316 Stainless Steel
Table 4
Key Option
Dash Number
Key 1
Key 2
Key 3
Key U
Table 5

FS6H6000 - TFOCA-III External Flange
Mount Receptacle
Dust Cap Style
Dash Number
Female, 6-Ch
Female, 6-Ch
Black Plastic

A - Nitrile
1 - Key 1
28
TFOCA-III 6-Ch Plug & Receptacles

FS6H1000
TFOCA-III Plug
6.35 MAX
4.80 MAX
1.555
MAX
FS6H8000
TFOCA-III Jam Nut Receptacle
(External Mount)
Panel Cut-Out
1.140 +.005
-.000
1.40 MAX
.80
MAX
.282
MAX
PANEL THICKNESS
.075 MIN/.250 MAX
.52 MAX
1.555
MAX
1.760
MAX
1.195 +-.005
ALLOW 1.813 FOR
WRENCH CLEARANCE
FS6H6000
TFOCA-III Flange Mount Receptacle
(External Mount)
Panel Cut-Out
.625
1.40 MAX
1.056
MAX
.540
MAX
.529
MAX
.625
4x .120
.625
1.376 MIN
1.555
MAX
1.635
MAX SQ
.625
29

3
FS5H1000
(Plug)
Connector Type
See Table
Dust Cap Style

See Table 6
Material & Finish

See Table 2
Cable Diameter
See Table 5
Key Option
See Table 4

See Table 3
Table 1
Connector Type
TFOCA-III Plug
Table 3
Table 5
Part Number
Seal Material
(O-Ring)
Dash Number
Cable Diameter
Inch (mm)
Dash Number
FS5H1000
Nitrile
.240-.279
(6.1-7.1)
.280-.315
(7.1-8.0)
.316-.346
(8.0-8.8)
.347-.379
(8.8-9.6)
Table 4
Table 2
Material & Finish
Dash Number
Key Option
Dash Number
6061-T6 (Al) Black

Hard Anodize
Key 1
.380-.423
(9.7-10.7)
C63000 Bronze
Key 2
.424-.465
(10.8-11.8)
Key 3
.466-.515
(11.8-13.0)
Key U
.516-.555
(13.1-14.1)
C36000 Brass 360
303 Stainless Steel
.600-.635
(15.2-16.1)
304 Stainless Steel
.635-.665
(16.1-16.9)
316 Stainless Steel
.669-.701
(17.0-17.8)
.705-.736
(17.9-18.7)
.750-.775
(19.0-19.8)
.776-.805
(19.7-20.4)
Table 6
FS5H1000 - TFOCA-III Plug
Dust Cap Style
Dash Number
Male, 24-Ch
Female, 24-Ch

A - Nitrile
1 - Key 1
H - .635-.665 (16.1-16.9)
30

FS5H6000
(Receptacles)
Connector Type
See Table
Dust Cap Style

See Table 5
Material & Finish

See Table 2
Key Option
See Table 4

See Table 3
Table 1
Table 3
Table 2
Connector Type
Part Number
Material & Finish
Dash Number
Seal Material
(O-Ring)
Dash Number
TFOCA-III Flange
Mount Receptacle,
External Mount
FS5H6000
6061-T6 (Al) Black

Hard Anodize
Nitrile
TFOCA-III Jam Nut

Receptacle,
External Mount
C63000 Bronze
FS5H8000
TFOCA-III Jam Nut

Receptacle,
Internal Mount
C36000 Brass 360
FS5H8080
303 Stainless Steel
304 Stainless Steel

316 Stainless Steel
Table 4
Key Option
Dash Number
Key 1
Key 2
Key 3
Key U
Table 5
Dust Cap Style
Dash Number
Female, 24-Ch

FS5H6000 - TFOCA-III External Flange
Mount Receptacle
A - Nitrile
1 - Key 1
31

3
FS5H8280
(SRR Receptacles*)
Connector Type
See Table
Dust Cap Style

See Table 6
Material & Finish

See Table 2
Cable Diameter
See Table 5
Key Option
See Table 4

See Table 3
Table 1
Table 3
Connector Type
Part Number
TFOCA-III Flange
Mount Strain Relief
Receptacle,
External Mount
FS5H6200
TFOCA-III Jam Nut

Strain Relief
Receptacle,
Internal Mount
FS5H8280
Dash Number
Cable Diameter
Inch (mm)
Dash Number
Nitrile
.240-.279
(6.1-7.1)
.280-.315
(7.1-8.0)
.316-.346
(8.0-8.8)
Table 4
Key Option
Dash Number
.347-.379
(8.8-9.6)
Key 1
.380-.423
(9.7-10.7)
Key 2
Key 3
.424-.465
(10.8-11.8)
Key U
.466-.515
(11.8-13.0)
.516-.555
(13.1-14.1)
Table 2
Material & Finish
Table 5
Seal Material
(O-Ring)
Dash Number
6061-T6 (Al) Black

Hard Anodize
C63000 Bronze
.600-.635
(15.2-16.1)
C36000 Brass 360
.635-.665
(16.1-16.9)
303 Stainless Steel
.669-.701
(17.0-17.8)
.705-.736
(17.9-18.7)
.750-.775
(19.0-19.8)
.776-.805
(19.7-20.4)
304 Stainless Steel
316 Stainless Steel

FS5H8280 - TFOCA-III Jam Nut Strain
Relief Receptacle
Table 6
Dust Cap Style
Dash Number
Female, 24-Ch
A - Nitrile
1 - Key 1
H - .635-.665 (16.1-16.9)
* Receptacle w/ Integrated Strain Relief
32
TFOCA-III 24-Ch Plug & Jam Nut Receptacle
FS5H1000
TFOCA-III Plug
6.50 MAX
2.377 MAX
4.80 MAX
2.10 MAX
FS5H8000
TFOCA-III Jam Nut Receptacle
Panel Cut-Out
(External Mount)
1.02
MAX
.504
MAX
1.40 MAX
2.10 MAX
PANEL THICKNESS
.090 MIN/.250 MAX
.500 MAX
.800 +
-.010
1.895 +
-.010
2.375
MAX
33
TFOCA-III 24-Ch Jam Nut Receptacles
2.00 MAX
.50 MAX
PANEL THICKNESS
.090 MIN/ .188 MAX
3.00 MAX
FS5H8080 TFOCA-III
Jam Nut Receptacle with
Alignment Shroud Jam
Nut
3.00 MAX
2.15 MAX
(Internal Mount)
R .099 -.000
+.005
ALLOW 3.81 FOR

WRENCH CLEARANCE
Panel Cut-Out
(Dimensions are the
same for FS5H8080 &
FS5H8280)
2.500 +-.010
2.400 +-.010
FS5H8280
TFOCA-III Jam Nut Strain Relief Receptacle (SRR)
with Alignment Shroud Jam Nut
(Internal Mount)
5.50 MAX
3.70 MAX
2.00 MAX
.50 MAX
PANEL THICKNESS
.090 MIN/ .188 MAX
3.00 MAX
2.15 MAX
3.00 MAX
34
TFOCA-III 24-Ch Flange Receptacles

FS5H6200
TFOCA-III Flange Mount Strain Relief Receptacle (SRR)
(External Mount)
5.35 MAX
1.02
MAX
3.78 MAX
.504 MAX
1.40 MAX
2.10 MAX
2.375 MAX SQ
Panel Cut-Out
for FS5H6200 & FS5H6000)
4X .213 THRU
1.1845
2.000
FS5H6000
TFOCA-III Flange Mount Receptacle
1.000
(External Mount)
1.000
2.000
1.40 MAX
1.02
MAX
.504
MAX
.515 MAX
2.375
MAX SQ
2.10 MAX
35
FSAF Termini
(For TFOCA-III Connectors)
.899 MAX
1.25mm
.040
.101
MAX
.330 MAX
Parameter
(SM-UPC Polish)
Typical
Maximum
0.30dB
0.75dB
0.40dB
0.75dB
-50dB
-40dB
Specification
Measurement/Detail
-46C to +71C
Storage Temperature
-55C to +85C
Mud

requirements)
Water Immersion
EIA/TIA-455-11
Shock
Mating Durability
Dimensions are for reference only. Dimensions are in inches. Except where indicated.
36
MiniTAC Connectors
M i n iT AC
AFSI is pleased to offer its new series of high

performance dual channel hermaphroditic fiber optic
connectors, ideally suited for use in geophysical
environments and outdoor applications. The MiniTAC 2-channel hermaphroditic connector is rugged
yet compact. It is designed for use in tight spaces, yet
durable enough for applications requiring multiple
mating cycles found in harsh environments. The quarter turn bayonet coupling mechanism permits quick,
single-handed mating and features audible
tactile
mating.
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The connector design utilizes a quick and simple

termination procedure, allowing users to terminate the
connector on-site. AFSI offers simple tools required
for assembly and maintenance. Test equipment is also
available. AFSI offers training on the termination procedure at our facility in Allen, TX or at the
customers location.
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Easy concatenation
Single mode and multimode versions
Quarter turn bayonet coupling
Audible/tactile click during mating
Compact size
Jam nut receptacles support a panel thickness of
between .063 & .312 (1.5mm to 8.0mm)
Two dust cap options: 1 piece rubber cap or a 3
piece severe duty cap for harsh environments
2-6mm cable diameter range
Multiple finishes available
RoHS compliant
Environmentally sealed
2000 mating cycles durability
Easy one hand quick connect/disconnect
Removable insert cap with captive alignment
sleeve for easy cleaning & maintenance
Reusable cable retention components
2mm termini
Specifications
Measurement/Detail
Insertion Loss SM
1.0dB Max
Return Loss
50dB Max
Insertion Loss MM
1.0dB Max
MiniTAC Plug
4.416
.215
2.766
.875
MiniTAC Receptacle
.450
.283
.215
.652
.312
MAX PANEL
THICKNESS
.875
37
DeepSight Connectors
(for Downhole Applications)
D ee pSi g ht
In response to the growing need for fiber optic

monitoring systems in oil wells, AFSI has developed
the DeepSight series of fiber optic connectors for use
in downhole applications. The DeepSight connector
has the ability to withstand the high pressure,
temperatures and corrosive fluids found in downhole
environments. These connectors are precision machined to stringent tolerances and designed to provide
superior optical performance in extreme
conditions. Custom versions are available.
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Single Channel UPC
Single Channel APC
4-Channel UPC
4-Channel APC
High pressure: 25,000 PSI

High temperature: 175C
Low loss: 0.3 dB typical
C-seal pressure barrier
O-ring sealed termini
Single mode or multimode
Downhole compatible materials
Easy field installation
Rotating inserts for easy installation
Pressure test port to verify pressure seal before
insertion
APC or UPC termini: Low back reflection
Captivated alignment sleeves
Inconel 718 body
BeCu or Inconel 718 coupling nut
Stainless steel 316/316L
38
Optron Hybrid Connectors

Op tr o n
F e a tu re s & Be n e f i ts
AFSI manufactures a complete line of circular hybrid

connectors. The Optron connectors were designed to
meet the need for a connector that could carry both
optical fiber and electrical contacts at the same time.
The Optron connectors are precision machined to
stringent tolerances and designed to provide superior
optical performance in extreme environmental
conditions.
Available in 3 shell sizes

Inserts are interchangeable from plug to
receptacle. Either can be operated with pins or
socket termini
w Complete line of straight, 45 degree and 90 degree
backshells
w Backshell design allows simplified, removable
aramid yarn captivation with no mechanical crimp
rings
w Angled backshells use the same tools as the
straight backshell
w Quickloc aramid yarn retention design enables
faster maintenance or repair without complete
disassembly of connector backshell assembly
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The backshells feature the Quickloc captivation

system developed by AFSI. Simple to install, it is also
easy to remove the captivated aramid yarn of the cable
and recapture without cutting back the cable. The
Quickloc backshell also allows easy access to maintain
or reconfigure termini and electrical contacts without
altering the cable components.
Stainless Steel
Optron Plug & Receptacle without Backshell
Stainless Steel Optron Plug with Straight Backshell
39
APC & Wiper Seal Termini

AFSI offers optical ter mini and electrical contacts for customers wanting to design their own interconnect systems. The optical ter mini range from ferr ule sizes of 2.5 mm, 2.0 mm, 1.6mm, and
1.25 mm for both PC and APC applications. Electrical contacts range from 10 AWG to 20 AWG.
All ter mini and contacts utilize elastomer seals. Customers may specify seal material.
APC termini:
These termini are utilized in harsh environment applications, requiring minimal optical return loss.
Electrical and optical termini with wiper seals:

The wiper seals provide higher unidirectional sealing pressure than
standard O-rings while allowing for maximum articulation of the termini in the cavity.
40
Severe Duty ST Connectors

ST C o nnec t o rs
F e at u r e s & B e n ef i t s
AFSI offers rugged fiber optic ST connectors for deployable and fixed communication systems. AFSIs ST
connectors are designed to provide the best possible
optical performance in applications with severe environmental conditions.
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RoHS compliant
Superior optical performance in extreme
environmental conditions
w Super and Ultra PC polish capabilities
w Robust construction:
High grade stainless steel body (17-4 SS)
Zirconia ceramic ferrules and sleeves
Fungus-resistant, self-extinguishing boot
The stainless steel construction provides excellent mechanical strength and superior corrosion resistance.
The boot is attached by a compression ring or a
threaded adapter.
Specification
Measurement/Detail
Insertion Loss
Single Mode (-0.2 dB)
Multimode (-0.3 dB)
Return Loss
Single Mode (-50 dB)
Multimode (-30dB)
Tensile Loading
>230 N
Mating Durability
>500 Cycles
Impact
8 Times, 1.5 Meters
Dust
Thermal Shock
Temperature Humidity
Salt Spray
Flammability
Temperature Cycling
-55C to +125C Op, -65C to +200C Non-Op
Fungus Resistant
41
Expanded Beam Connectors

C T OS Ex p an de d B ea m C on n ec t or
Amphenols CTOS connector is a small, rugged, lightweight expanded
beam connector. The flat protective window, mounted on shock absorbers, provides a surface that is easy to clean in the field, improving performance and protection.
This product offers a robust optical connection in a small size design (O.D. 38 mm) and allows for rapid deployment of
high-speed transmission links in harsh environments.
The specific design of the lenses guarantees a large beam diameter and a low loss connection resistant to dust and dirt.
The CTOS harnesses are easy to repair in the field with the CTOS and FTOS splice kits.
HM At w o Ex pa n d ed Be a m C on n ec t or
The HMAtwo hermaphroditic fiber optic lens connector facilitates the
inter-connection of multiple identical fiber optic cable assemblies known
as daisy chaining, eliminating the need for polarizing the assemblies and the
use of in-line adapters.
The aluminum connector components are protected with a long-life anodize finish while the coupling ring and strain relief feature low temperature, protective rubber overmolds. This connector was designed for easy termination directly onto standard tactical cable without the use of special lens
terminating tools.
A XO S Ex pa n d ed Be a m C on n ec t or
Amphenols AXOS fiber optic expanded beam is a miniature
hermaphroditic connector.
This product offers a robust, protected optical connection in a small
size design (O.D. 27 mm) for quick establishment of a variable length
daisy-chain link for indoor and outdoor use.
The beam diameter makes the connection resistant to environmental contamination, temperature variations or humidity. The special design ensures easy cleaning of the mechanical and optical connector parts.
42
FiberPass - Fiber Optic Feed Through

F i be r P a ss
Each FiberPass application is typically custom
designed to fit the customers unique interface.
AFSI will work with the customer to ensure all
application requirements are met.
AFSI offers the FiberPass series of fiber optic

pressure and vacuum feed-throughs to meet the
most demanding geophysical applications. FiberPass provides sealing for one or more
single or multimode fiber(s) or cable(s) of
various types (e.g. polyimide-coated, large core).
FiberPass maintains its sealing integrity for
temperatures up to 200C and 20,000 PSI with an
insertion loss less than 0.5dB at 1310nm for the
pigtailed version. In addition to pigtails, FiberPass can be connected to a variety of
terminations including ST, SMA, FC, LC and SC.
43
Other Products
E-O-E System
Features & Benefits
Applications
E/O conversion integrated into the connector body or receptacle

Efficient E-O-E conversion
AFSI aramid fiber captivation system
Multiple electrical formats
Extended temperature ranges
Tactical fiber optic cable (other cable options available upon request)
Standard ranges: 2,000 meters for multimode and 40,000 meters for single mode
Ruggedized for outdoor use
Multiple channels
Customized interfaces
Low power consumption
Seismic exploration
Oil, gas and geoscience
industries
Industrial
Remote system operation
Outdoor networks
Communication shelters
Broadcast
U.S. Army, Navy, Air Force
& Marine Corps tactical and
strategic deployments
38999 Cable Assemblies
Features & Benefits
Applications
Materials
Provides hybrid capabilities

Epoxy/polish termination
Termini designed and manufactured to
MIL-PRF-29504/4 and /5 specifications
Available in aluminum,
stainless steel or composite
shell materials
Oil & gas

Mining
Telecommunications
Industrial
Fiber Optic Test Sets
Features & Benefits
Applications
TFOCA, TFOCA-II, MIL-PRF-28876 and

standard hermaphroditic connector input
Two modes: dBm and dB with relative store
Input range: +5 to -70 dBm (InGaAs detector)
Two 1300 nm LED Sources: -23 dBm into
62.5 micron multimode fiber
Includes carrying case
Oil & gas

Mining
Marine and land-based geoseismic
Broadcast systems
Tactical deployed communications systems
Shipboard communication and navigation systems
Ship-to-Shore (Pierside) communications
Network disaster recovery
Deployable seismic systems
Aeronautical and airframe
44
Termination Kits, Tools & Training

Termination Kits & Tools
AFSI offers kits for terminating most optical connectors in multiple markets. Available termination kits include: TFOCA-II; TFOCA-III; TFOCA; M28876; MIL-ST and M28876/MILST combination. AFSI also offers customized kits. We also sell cleaning and consumable kits
and replacements for broken or misplaced tools.
Fiber Optic Training

AFSIs training is designed for personnel involved in the installation, testing,
trouble shooting or maintenance of fiber optic systems. AFSI training focuses on both
military and civilian field personnel training. Training completion qualifies the student to
receive not only AFSI certifications, but also the Fiber Optics Installer (FOI) and the
Fiber Optics Technician (FOT) certifications from Electronics Technicians Associations (ETA).
Additional Catalogs Available
MilitaryGroundSystems
FiberOpticSolutions
Fiber Optic Solutions for

Military Ground Systems
M28876
M28876 Fiber Optic Connectors
Providing Fiber Optic

Solutions Worldwide
45
Notes
46
Notes
47
Publication:AFSI-GeophysicalCat-Final-9.06.07Specificationssubjecttochangewithoutnotice.
Copyright2007-AmphenolFiberSystemsInternational.Allrightsreserved.
TFOCA-II ,TFOCA-III , GoldRush &StapleMate areregisteredtrademarksof AmphenolFiberSystemsInternational.
TFOCA-II &GoldRush arecoveredbyU.S.Patents6,305,849,6,371,660and6,357,929
AmphenolFiberSystemsInternational,Inc.
1300CentralExpresswayNorth,Suite100
Allen,TX75013
Phone:214.547.2400-800.472.4225
Fax:214.547.9344
www.fibersystems.com
sales@fibersystems.com

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Fiber Optic Solutions for

Oil & gas

Fiber optic connectors and assemblies

The TFOCA-II fiber optic connectors are ideally

The TFOCA-II sealed free-floating termini form the

Fea t ures & B ene fi t s

Hermaphroditic design for versatility

TFOCA-II 4-Ch Specifications

Insertion Loss (multimode)

Insertion Loss (single mode)

Back Reflection/Return Loss

5 minute immersion, clean with water (per MIL-PRF-83526

EIA/TIA-455-40, Water, 1m, 48hr

DOD-STD-1678, Method 4050

MIL-STD-1344, Method 1012

2,000 cycles per EIA/TIA-455-21

Cable Seal Flexing

100 cycles per EIA/TIA-455-1

1,000 cycles per EIA/TIA-455-36

400 pounds minimum per EIA/TIA-455-6, 1hr (applies to

450 pounds minimum per EIA/TIA-455-26

EMI Shielding Effectiveness (receptacle

>60dB per IEEE-299, 15KHz to 10GHz

TFOCA-II 4-Ch Ordering

Dust Cap Style

Material & Finish

Seal Material (O-Ring)

Material & Finish

6061-T6 (Al) Black

C36000 Brass 360

303 Stainless Steel

304 Stainless Steel

316 Stainless Steel

Example Part Number - FS4H1000-3A1H1

Dust Cap Style

Dimensions are for reference only. Dimensions are in inches.

TFOCA-II 4-Ch Ordering

Dust Cap Style

Material & Finish

Seal Material (O-Ring)

Material & Finish

6061-T6 (Al) Black

TFOCA-II Jam Nut

C36000 Brass 360

303 Stainless Steel

TFOCA-II Jam Nut

304 Stainless Steel

316 Stainless Steel

Example Part Number - FS4H6000-3A13

Dust Cap Style

3 - 6061-T6 (Al) Black Hard Anodize

TFOCA-II 4-Ch Ordering

Dust Cap Style

Material & Finish

Seal Material (O-Ring)

6061-T6 (Al) Black

C36000 Brass 360

303 Stainless Steel

304 Stainless Steel

316 Stainless Steel

StapleMate Hybrid Connectors