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    TLP Presentation 300916 Meeting

    Uploaded by

    Korhan TUNARLI
    This document provides project details for dredging and port extension work at the Turkmenbashi International Sea Port in Turkmenistan. The key points are: 1) The scope of work involves dredging a 2,090,392 m2 area to remove 10,534,190 m3 of mainly soft clay sediments, and disposing of the material up to 6.5 km away via pipelines. 2) Equipment used includes the dredger CSD Vesalius, a multicat dredger and tugboat, and a survey launch. Pipelines up to 750m long will float, while over 5km will be sunk to the seabed. 3) Real-time positioning systems on the dred

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    TLP Presentation 300916 Meeting

    Uploaded by

    Korhan TUNARLI
    140 views117 pages
    This document provides project details for dredging and port extension work at the Turkmenbashi International Sea Port in Turkmenistan. The key points are: 1) The scope of work involves dredging a 2,090,392 m2 area to remove 10,534,190 m3 of mainly soft clay sediments, and disposing of the material up to 6.5 km away via pipelines. 2) Equipment used includes the dredger CSD Vesalius, a multicat dredger and tugboat, and a survey launch. Pipelines up to 750m long will float, while over 5km will be sunk to the seabed. 3) Real-time positioning systems on the dred

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    Misurata için Yapılan TLP Sunumu

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    This document provides project details for dredging and port extension work at the Turkmenbashi International Sea Port in Turkmenistan. The key points are: 1) The scope of work involves dredging a 2,090,392 m2 area to remove 10,534,190 m3 of mainly soft clay sediments, and disposing of the material up to 6.5 km away via pipelines. 2) Equipment used includes the dredger CSD Vesalius, a multicat dredger and tugboat, and a survey launch. Pipelines up to 750m long will float, while over 5km will be sunk to the seabed. 3) Real-time positioning systems on the dred

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    140 views117 pages

    TLP Presentation 300916 Meeting

    Uploaded by

    Korhan TUNARLI
    This document provides project details for dredging and port extension work at the Turkmenbashi International Sea Port in Turkmenistan. The key points are: 1) The scope of work involves dredging a 2,090,392 m2 area to remove 10,534,190 m3 of mainly soft clay sediments, and disposing of the material up to 6.5 km away via pipelines. 2) Equipment used includes the dredger CSD Vesalius, a multicat dredger and tugboat, and a survey launch. Pipelines up to 750m long will float, while over 5km will be sunk to the seabed. 3) Real-time positioning systems on the dred

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    1

    PROJECT INFORMATION
    Employer: Turkmenistan State Department of Marine and River Transport Employer
    Representative: INROS LACKNER (Germany)
    3rd party inspection: RINA
    Project Location: About 550 km away from the Capital Ashgabat, on the eastern coast of
    the Caspian Sea, is located on the Gulf of Turkmenbashi.
    Scope: Shipyard, Bulk Cargo, passenger, general cargo, container terminals and comprising
    polypropylene construction work of the International Port Project (EPC)
    Duration: 30.06.2014-31.12.2017
    Contract Value: 1.517.837.262 USD
    2

    The groundbreaking ceremony 15 August 2013

    The groundbreaking ceremony 15 August 2013

    The signing of Presidential Decree 29 May 2014

    Organization Chart

    Project Lots:

    General View

    LOT 1: Shipyard
    Capacity:
    10,000 tons / year of steel: For the construction of 4-6 new ships
    2.000 tons / year of steel: For repair of 20-30 ships

    LOT 1: Shipyard / General Layout Plan


    1-109

    Main Power Station

    1-113

    Prefabricated Staff Offices [WC, offices, break rooms]

    1-114
    1-115
    1-116
    1-201
    1-202
    1-203

    Roofing for Staff Parking


    Customs Control Booth
    Management Parking
    Plate and Profile Storage Shop
    Plate and Profile Cutting Shop
    Transport and Buffer Areas
    Flat Panel/Curved Panel Fabrication, Plate Bending
    and Aluminum Fabrication Shop
    Panel and Beam Fabrication Shop
    Blasting and Painting Shop
    Locksmith's Shop
    Pipe Shop
    Outfitting and Repair Shop
    Main Warehouse
    Internal Heavy Duty Transport/Maintenance Shop
    Material Test Laboratory
    Paint Storage and Compressor Station
    Fueling Station
    Lubricant Storage Containers
    Recycling Area
    Gas Infeeding Station
    Boiler House
    Oxygen Storage
    Argon Storage
    Carbondioxide Storage
    Gas (Acethylene) Storage
    Oxygen Plant
    Administration Building
    CANTEEN+ LOCKER, REFECTORY AND MEDICAL BUILDING
    Gate Area
    Typical Substation
    Typical Substation
    Typical Substation
    Reservoir
    Reservoir
    10

    1-206

    10

    1-207
    1-208
    1-301
    1-302
    1-304
    1-401
    1-402/1-403
    1-404
    1-409
    1-410
    1-411
    1-412
    1-413
    1-414
    1-415
    1-416
    1-417
    1-418
    1-419
    1-501
    1-502&503
    1-504
    1-601
    1-605
    1-606
    1-801
    1-802

    LOT 4: General Cargo

    Capacity:

    4,000,000 tons/year.
    Dock Length: 625m
    Loading and unloading vessels with a capacity of 4 5000DWT at
    the same time.
    11

    11

    LOT 4: General Cargo / General Layout Plan


    List of Buildings and structures in Lot
    4
    4-101
    4-102
    4-104
    4-106
    4-109
    4-110
    4-112
    4-115
    4-201
    4-202
    4-206
    4-207
    4-208
    4-209
    4-210
    4-211
    4-216
    4-601
    4-602
    4-603
    4-801
    4-802
    4-803
    4-804
    12

    Administration and Service Building


    Canteen
    Workshop
    Pregate/Public Authorities Building
    Power supply station
    Waste Storage
    Terminal Gates with Canopy
    Customs Control Booth
    Fueling Station
    Truck Weighing
    Storage Shed
    Storage and Stacking Shed
    Storage for Inflammable Goods
    Roofed loading and discharging area
    Truck Parking
    Car Parking
    Boiler House
    Boiler House
    Typical Substation
    Typical Substation
    Reservoir
    Reservoir
    Reservoir
    Reservoir
    12

    LOT 5: Dry Bulk Terminal

    Capacity:

    3,000,000 tons/year
    Grain Products, Feed, Fertilizer, Cement, Salt, etc.
    Dock Length: 440m
    Loading and unloading capacity of 3 ships of 5000DWT simultaneously
    13

    13

    LOT 5: Dry Bulk Terminal / General Layout Plan


    List of Buildings and structures in Lot 5
    5-101 Administration and Service Building
    5-102 Canteen
    5-104 Workshop
    5-106 Pregate/Public Authorities Building
    5-109
    5-110
    5-112
    5-115
    5-201
    5-202
    5-206
    5-208
    5-210
    5-211
    5-212
    5-213

    Power supply station


    Waste Storage
    Terminal Gates with Canopy
    Customs Control Booth
    Fueling Station
    Truck Weighing
    High Silo with Steel Storage Bins
    Flat Silo
    Truck Parking
    Car Parking
    Vehicle Parking
    Boiler House

    5-220 Wagon/Truck Loading/Unloading Station


    5-223
    5-601
    5-602
    5-603
    5-801
    5-802
    14

    Cement Silo
    Typical Substation
    Typical Substation
    Typical Substation
    Typical Substation
    Typical Substation
    14

    LOT 3: Container Terminal

    Capacity :

    400.000 TEU /year


    Dock Length : 480m
    Loading and unloading capacity of 3 ships of 5000DWT simultaneously

    15

    15

    LOT 3: Container Terminal / General Layout Plan


    3-101
    3-103
    3-104
    3-105
    3-106
    3-107
    3-108
    3-109
    3-110
    3-111
    3-112
    3-113
    3-114
    3-115
    3-201
    3-202
    3-203
    3-205
    3-206
    3-207
    3-208
    3-209
    3-210
    3-214
    3-601
    3-602
    3-603
    3-801
    3-802
    16

    List of Buildings and structures in Lot 3


    Administration and Service Building
    Container Freight Station (CFS)
    Workshop
    Warehouse
    Pregate/Public Authorities Building
    Container Inspection Building with Ramp
    Quay House
    Power Supply Station
    Waste Storage
    Tool Storage
    Terminal Gates with Canopy
    Boiler House
    Field Office
    Customs Control Booth
    Fueling Station
    Container Weighing
    X-Ray Station
    Customs
    Car Parking
    Truck Packing
    Service Carpark
    Truck Parking
    Hazardous Leaking Containers
    Reefer Racks
    Typical Substation
    Reservoir
    Reservoir
    Reservoir
    Reservoir
    16

    LOT 2: Ferries and Passenger Terminal


    Capacity: 300.000 passengers/year, 75.000 vehicles/year
    Quay: 256m length, 2 ships can berth simultaneously, 1 side train, 1 side trailer ramp

    17

    17

    LOT 2: Ferries and Passenger Terminal


    The motel is located in the
    north wing of the building
    and shall have a capacity of
    50 beds.
    The three-storey terminal
    building shall cover a
    footprint of round about
    2,800 m.

    Terminal Building

    Motel
    18

    18

    LOT 2: Ferries and Passenger Terminal / General Layout Plan


    2-101
    2-102
    2-103
    2-104
    2-105
    2-106
    2-107
    2-108
    2-109
    2-115
    2-202a
    2-202b
    2-204
    2-209
    2-210
    2-212
    2-213
    2-214
    2-215
    2-216
    2-601
    2-801
    2-802
    2-803
    19

    List of Buildings and structures in Lot 2


    Terminal Building
    Motel/Pre-Gate Building
    Administration and Service
    Building/Canteen
    Inspection Ramp (Building)
    Workshop/Trailer Building
    Terminal Gates with Canopy
    Field Office
    Main Gangway
    Main Power Station
    Customs Control Booth
    Scanning
    Scanning
    Truck Parking Arrival
    Staff Parking
    Visitor Car Parking
    Vehicle and Trucks Disinfection Pits
    Fumigation Facility
    Train Inspection Bridge and Inspection
    Pits
    Truck Packing Ramp
    Boiler House
    Typical Substation
    Reservoir
    Reservoir
    Reservoir
    19

    LOT 6: Train Ferry Terminal Jetty Repairs


    The purpose of the works: reconstruct the left (southern) ramp, 06 support towers, 01
    control tower and the central pier of the existing Ferry Terminal

    20

    20

    LOT 7: Polypropylene Terminal

    Capacity: 120.000
    tons/year
    Dock Length : 750m
    Loading and unloading
    capacity of 3 ships of
    5000DWT simultaneously
    Total Area :62.000m2
    21

    21

    LOT 7: Polypropylene Terminal / General Layout Plan


    List of Buildings and structures in Lot
    7
    7-107 Typical Substation
    7-109 Power supply station
    7-801 Reservoir

    22

    22

    LOT 0: Common Infrastructure Works


    Dock Length: 225m
    Dredging and fill works
    Observation Tower, Health Centre, Railway Control Center, Fire Station
    Transformer Field with installed capacity of 30MW 110/35 kv to meet all electrical work of
    all port facilities. 23km 110kV electricity transmission line from Awaza Region
    Public Infrastructure, Bridges and Roads

    23

    23

    LOT 0: Common Infrastructure Works / General Layout Plan


    List of Buildings and structures in Lot 0
    0-101
    0-102
    0-103
    0-104
    0-105
    0-106
    0-115
    0-200
    0-204
    0-205
    0-600
    0-601
    0-106
    0-107
    0-108
    0-109
    0-701
    0-702

    24

    Port Administration Building [Tower]


    Fire Station
    Medical Center
    Waste Water Treatment Plant
    Oill Spill Safety Equipment Storage
    Administrative Facilities for Competent Authorities
    Customs Control Booth
    Lighthouse
    Boiler House
    Railway Control Center [Tower]
    Transformer Station
    Typical Substation
    Customs Building
    Police Department Building
    Migration Building
    Border Guarding Building
    Fire Station Water Tank
    Irrigation Water Tank

    24

    LOT 0: Common Infrastructure Works / Port Administration Building

    The port administration building


    accommodates the port harbor master
    and the chief port administrator as well as
    the pilotage staff and inspectors. It is
    located at the southern end of the port
    services area. The building shall be design
    as a tower with the main functions of the
    harbor master located at the top of the
    building, providing a wide view control
    room.
    25

    25

    26

    26

    Disposal Area- Before

    27

    27

    Disposal Area- After

    28

    28

    Camp Area
    Average camp indoor area per person 6.2 m

    29

    29

    30

    Turkmenbashi International Sea Port Project Turkmenistan

    31

    Project Details
    Scope of Work

    Dredging of Port Extension and Maintenance of existing Port

    Dispose @ max. 6.5 km pumping distance

    Dredged area 2,090,392.22 m2

    Dredged volume 10,534,190.79 m3

    Project duration 16 months ( April_15 / July_16)

    Soil Conditions

    Mainly soft clay with limited areas of stiff clay


    Soil parameters:
    In situ density:
    1.6 ton/m
    N < SPT 3
    Silty soft Clay:
    Silty stiff clay:
    SPT 3 < N< SPT 8

    32

    Dredging Equipment

    CSD Vesalius

    33

    Dredging Equipment

    Multicat DN34 ( + sweep) & Tugboat DN54

    34

    Dredging Equipment

    Survey Launch DN68

    35

    Discharging Principle
    Pipelines (lengths to be confirmed on site)
    750m floating pipeline and approx. 5.25 km sinker pipeline

    Vessel

    Floating Pipeline

    Sinker Pipeline

    36

    Shore

    Sinker Pipeline

    37

    Sinker Pipeline Installation

    38

    Sinker Pipeline Construction

    39

    Sinker Pipeline Installation

    40

    Sinker Pipeline Installation at Channel Entrance

    Sinker Pipeline Anchored

    41

    Sinker Pipeline Installation at Channel Entrance

    Coupling of Sinker Pipeline and Installing on Seabed

    42

    Sinker Pipeline Installation at Channel Entrance

    43

    Floating Pipeline

    44

    Floating Pipeline

    45

    Pipe Connection to Dredger

    46

    Pipe Connection to Dredger

    47

    Positioning on Dredging Band

    48

    Survey & Positioning


    On board Dredger

    Positioning:

    Position Check
    Gyro Calibration Check
    System Hardware Check
    Survey Software Check

    Real Time Positioning:

    49

    Survey & Positioning


    On board Survey Vessel

    Systems:

    Gyro Compass
    Single Beam Echosounder
    Multibeam Echosounder
    Tidal Receiver
    Heave Compensator

    50

    Design

    Light Blue = Dredging Area

    51

    Disposal Area

    Disposal soft clay = on disposal area at distance < 6.5 km

    52

    Before Project Erection

    53

    During Project Erection

    54

    Disposal Area Operations

    55

    Disposal Area Approach Way

    56

    Disposal Area

    Total covered area (island) length for discharged material

    6,800m

    Preventing the spread of the dredging material wall 3,300 m

    Bund Wall 3,500m

    Dredging material filling quantity 9,168,362.54 m3

    57

    Dredging View

    58

    Discharging to Disposal Area

    59

    Disposal Area - Birds

    60

    Disposal Area - Birds

    61

    Disposal Area - Birds

    62

    Disposal Area

    63

    Miscellaneous marine works - Revetment Works From Sea

    64

    Miscellaneous marine works - Revetment Works From Sea & Land

    65

    Revetment Works on Ferry Ramp

    66

    3D Monitoring for Slopes on Excavators

    67

    3D Monitoring for Slopes on Excavators

    68

    Split Dump Barge for Toe Laying

    69

    Rock Filling on Barge / Toe Laying Works

    70

    Siltation Dredging Works

    71

    Dredging for Siltations With Jack Up Platform

    72

    73

    Piling Design Basis


    Referenced Standards

    Eurocode 7 Geotechnical Design (ENV 1997-1)


    Eurocode 3 Design of steel Structures (ENV 1993-5)
    Eurocode 2 Design of Concrete Structures (ENV 1992-3)
    EN 996 Piling Equipment- Safety Requirements - BS 6349
    BS EN 12699:2015 - Execution of Special Geotechnical Works. Displacement Piles,
    EN 25817 Arc Welded Joints in Steel Guidance on Quality Levels for Imperfections (ISO
    5817:1992)
    EN 29692, Metal-arc welding with covered electrode, gas-shielded metal-arc welding
    and gas welding Joint preparations for steel.
    EN 288-2, Specifications and approval of welding procedures for metallic materials
    EN 499, Welding consumables - Covered electrodes for manual metal arc welding of
    non-alloy and fine grain steels Classification
    Specification for Piling and Embedded, Retaining Walls ICE(Institution of Civil
    Engineer)
    Installation Specification for Driven Piles PDCA (Pile Driving Contractors Association)

    74

    Piling Design Basis

    General View of the Seaport

    75

    Piling Design Basis

    View from Top- Construction Site

    76

    77

    78

    79

    Lot 5 Precast RC Area

    Lot 5 Pile Stockyard

    80

    Lot 2 Reinforcement Bars Stockyard

    81

    Pile Driving Equipment


    Pile Spread-Onshore

    Pile Spread-Offshore

    Crawler Cranes: 3 nos


    Vibratory Hammer, 2 nos
    Hydraulic Hammer, 2 nos
    Service Piles

    Barge, 3 nos
    Crawler Cranes: 2 nos
    Vibratory Hammer, 2 nos
    Hydraulic Hammer, 2 nos
    Service Piles

    Auxiliary Equipment

    Pile Driving Template, 2 nos


    Survey Euipment
    Welding Equipment (for pile splicing)
    Generators
    Backhoe loader, telehandler, dolly axle (for transport & HSE)

    82

    Method of Construction

    Step 1: Driving of Service Piles

    83

    Method of Construction

    Step 2: Positioning of the Pile Driving Template

    84

    Method of Construction

    Step 3: Pile Driving by Vibratory Hammer

    85

    Method of Construction

    Step 4: Pile Driving by Hydraulic Hammer

    86

    Method of Construction

    Step 5: 2nd Pile Driving by Vibratory Hammer

    87

    Method of Construction

    Step 6: 2nd Pile Driving by Hydraulic Hammer


    Driving of Service Piles

    88

    Method of Construction

    Step 7: Termination of Pile Driving

    89

    90

    91

    Overview of Quay (Lot 4 -> Lot 3 Direction)


    Total No of Piles: 2700
    Pile Diameter (mm): 1400- 2069 nos
    1200 - 631 nos
    Average Pile Length: 40 m

    92

    Overview of Dolphins & Finger Pier (Lot 2)

    93

    Ongoing: Lot 2 Pile Driving

    94

    Ongoing: Lot 1 Pile Driving in Shiplift Zone

    95

    Pile Load Tests


    Total No of Planned Tests: 27
    No of Compression Tests: 15
    No of Tension Tests: 12

    Average Load for Compression Test: 992 tons (9730 kN)


    Average Load for Tension Tests: 208 tons (241 kN)

    96

    Pile Load Tests

    97

    Wharf Superstructure

    98

    Ongoing: Wharf Superstructure Works

    99

    Ongoing: Wharf Superstructure Works

    100

    101

    First Step: Engineering Bund Construction

    102

    Engineered fill bund and geotextile , reclamation sand

    103

    Pre drilling and PVD Prefabricated Vertical Drain 6.000.000 m

    104

    RIC (Rapid Impact Compaction)

    105

    RIC and Surcharge Loading

    106

    Bored Piles

    138.122,00

    Total Bored Pile Length(m):

    600 mm- 56.910 m

    800 mm- 5.280 m


    Diameter Of Bored Piles :
    1000 mm- 45.904 m

    1500 mm- 30.028 m


    107

    Machinery and Equipment


    Pump Set- ZM20/ZP140

    Delmag Abi BM 18 Bored Pile Machine


    ICE 600 Vibro Hammer

    TWM20 Grout Plant

    FUWA QUY 150 Crawler Crane


    Soilmec SR75
    Soilmec SR60
    Pump tecniwell TWG 7-22
    Pump Set- ZM30
    108

    109

    110

    111

    DSM (Deep Soil Mixing)

    112.014,00 m
    Total DSM (m)

    Diameter Of Bored Piles :

    800 mm

    112

    113

    114

    115

    116

    117

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