V051405

Preface
Thank you for using M8300/M8400 Series Electric Actuator, please read this Manual carefully before installation
and commissioning.

About this Operation Manual

(1)

This Operation Manual will be delivered to and used by end user. Please keep it carefully;

(2)

Please read this Operation Manual carefully to understand fully the method of product operation before
operation;

(3)

Extracting or copying part of or the whole Operation Manual is forbidden without permission;

(4)

The content of this Operation Manual may be changed without prior notice;

(5)

We have endeavored to ensure its correctness during the preparation of this Operation Manual. Any
mistake or omission, please contact with Marketing Department.

Safety Cautions
(1)

In order to protect and ensure safety of this product and the system controlled thereby, follow the safety
instruction and cautions in this Operation Manual when using the product. We are not responsible for any
bad consequence due to noncompliance with the Manual.

(2)

If any independent protective unit or safety circuit is going to be installed on the product or the system
controlled thereby, make sure such equipments are installed on the outside of the product. Please do not
attempt to change this product or install such circuit in this product.

(3)

When replacing spare parts or consumables of the product, please use the parts recommended by our
factory.

Disclaimer for the Product

(1)

We dont provide any guarantee except for those mentioned in the Warranty otherwise provided;

(2)

We are not responsible for compensation of any losses to the concerned party caused by unpredictable
product flaw during direct or indirect using process.

Special Cautions
(1)

Replace the oil plug on the top of the actuator with the air-vent screw plug accompanied in spare parts!

(2)

Put the cable through the lead collar accompanied in spare parts and tighten it!

(3)

Tighten the hood screw!

Shielded conductor is strongly suggested for connection!

Any losses due to noncompliance of installation requirement are not within warranty scope.

Table of Content
1

Overview .................................................................................. 5
1.1 Product Features ............................................................... 5
1.2 Application .................................................................... 5
1.3 Types and Specifications ....................................................... 5
1.4 Application Ambient Conditions ................................................. 5
1.5 Operation Conditions ........................................................... 5
1.6 Impact on Environment and Energy ............................................... 5
2 Structure Features and Operation Principle .................................................. 6
2.1 Overall Structure, Operation Principle and Features ............................ 6
2.2 Structure, Function and Operation Principle of Main Parts and Functional Units .. 6
2.3 Functional Structure, Operation Principle, and Operation Features of the Structural Units
................................................................................... 6
2.4 Functional Structure, Operation Principle and Features of Auxiliary Device...... 6
3 Technical Features .......................................................................... 7
3.1 Main Features and Parameters ................................................... 7
4. Installation and Commissioning ............................................................. 7
4.1 Equipment Foundation, Installation Conditions and Technical Requirements of Installation
................................................................................... 7
4.2 Installation Procedure, Method and Precautions ................................. 7
4.3 Electric connection .............................................................. 9
4.3.1 Wire diameter choice (contact connection) .................................. 10
4.3.2 The screw thread dimension of cable sealing entry. ......................... 10
4.3.3 Safety ..................................................................... 10
4.4 Commissioning Procedure, Method and Precautions ............................... 10
4.5 Test Items, Methods and Criteria for Acceptance after Installation and Commissioning
.................................................................................. 14
4.6 Preparations before Trial Operation, Start of Trial Operation and Trial Operation14
5. Application and Operation ................................................................. 15
5.1 Preparations and Check before Application ..................................... 15
5.2 Safety before and in the Application, Safety Protection, Safety Sign and Instructions
.................................................................................. 15
5.3 Operation Method .............................................................. 15
5.3 Monitor and Record during the Operation ....................................... 15
5.4 Halt Operation Procedure and Precautions ...................................... 15
6. Trouble Shooting .......................................................................... 16
7. Maintenance and Repair .................................................................... 17
7.1 Routine Maintenance and Calibration ........................................... 17
7.2 Runtime Maintenance ........................................................... 17
7.3 Examination Period ............................................................ 17
7.4 Reduction Gearbox ............................................................. 17
7.5 Motor ......................................................................... 17
8. Dimension and Weight ...................................................................... 18
8.1. Actuator Outline and Installation Dimension .................................. 18
8.2 Dimension of Actuator Output Flange ........................................... 19
8.3. Actuator Connection Form and Dimension ....................................... 20
8.4 Angle Additional Gearbox ...................................................... 20
8.5 Linear Additional Gearbox ..................................................... 23
8.6 Multi-turn Additional Gearbox ................................................. 23

Instruction to Out-of-box Inspection, Transportation and Storage

1

Out-of-box Inspection
Each actuator was inspected strictly to ensure product quality before leaving factory. Please make the following

inspections when opening the actuator package:

Check whether the actuator is damaged in transportation.
Check whether the actuator model conforms to that printed on the outside package and whether the actual
items in the package conform to the packing list.

Transportation and Storage

Transportation temperature: -30C~+75C; storage temperature: -10C~45C.
Place the actuator in indoor and dry environment to avoid condensation in case of no special package.
Appropriate package and desiccant must be provided for transportation or storage under environment of
humidity or corrosive gases; check the desiccant regularly for effectiveness.

Safety Instructions
The actuator is designed to drive the terminal control unit (valve and baffle etc) and has wide applications in

industries such as electric power, metallurgy, petroleum, chemical industry, building materials, urban water supply and
wastewater treatment. The following instructions shall be followed at the time of operation:
The operators must wear special protective gloves to avoid injury at workplace caused by hot metal parts if the
actuator is subject to high temperature environment.
The actuator is designed to drive the units of baffle and valve when rotating. Misoperation will endanger the
operators.
Lubricant leaked at the time of oil replacement should be cleaned up in time to avoid accident. The used oil
should be properly disposed of in accordance with the local adjustments where the user is located to prevent the water
source from being polluted.
Installation, configuration setup and electric connection of the actuator should be done only by qualified
professional technicians. Non-professinal is forbidden to disassemble the screw which has already spot red paint on the
front cover. For some special situation please do under the guide of our professional.
Do follow the safety instructions and standard operation procedures strictly. Cut off the power before working
on any electronic component and do not drive the actuator with the hand-wheel without disconnecting power supply.

Overview

M8300/M8400 series product is the multi-turn electric actuator with embedded intelligent controller.
Worm gear and worm are used for electric actuator, to which the gearbox can be added to satisfy users
different torque requirements.

1.1 Product Features

Intelligent control and flexible starting;

Providing with rich diagnostic information;
Driven by three-phase motor with large driving force;
Worm gear and worm for main drive;
LCD display with abundant information;
Simple operation and easy to learn;
Safe and reliable with mechanical waterproof switch;
Available for 4~20mA analog control and passive and active control of 24vd.c. binary signal.

1.2 Application
The intelligent actuator is designed to drive the terminal control unit (valve and baffle etc) and has wide
applications in industries such as electric power, metallurgy, petroleum, chemical industry, building materials,
urban water supply and wastewater treatment.

1.3 Types and Specifications

Table 1 Type and Specifications

Output
Actuator

Speed
(r/min)

60

70

36

190

120

140

36

250

280

450

Power
(kW)

Current (A)

Weight
(Kg)

F10

0.50

0.88

24

190

F10

0.85

1.75

27.5

36

190

F14

2.00

3.50

37

500

36

230

F16

3.00

7.00

70

600

750

36

230

F16

5.00

10.50

88

900

1000

36

230

F16

5.20

12.00

88

(Nm)
M8410
M8310
M8420
M8320
M8430
M8330
M8440
M8340
M8450
M8350
M8460
M8360

Travel without
Flange
Shaft Sleeve
(ISO5210)
(mm)

Maximum
Protective
Torque
(Nm)

Nominal
Torque

1.4 Application Ambient Conditions

The following ambient temperature is applicable according to oil types.
Standard: -25C~+70C.
Not more than 95% (25C);
Relative humidity:
Atmospheric pressure: 86kPa~106kPa;
No corrosive media in ambient environment;

1.5 Operation Conditions

- Voltage: 380 (110%) Va.c.; Optional415Va.c440Va.c460Va.c. 3PH-15%/+10%
- Frequency: 50 (11%) Hz; Optional 6011%Hz
- Harmonic content: less than 5%.

1.6 Impact on Environment and Energy

The actuator is a high energy consumption product without hazardous gas and liquid, and no pollution to the
environment.

2 Structure Features and Operation Principle

2.1 Overall Structure, Operation Principle and Features

Worm gear

Drive shaft

Local dash
board

Motor

Control unit
Position sensor

Hand-wheel
Junction box

Worm

Fig. 1 Main Parts (sectional view)

The actuator mainly consists of motor, position sensor, worm gear, worm, drive shaft, control unit, local
operation panel, and hand-wheel.
The control units adopt 4~20mA control signal or binary signal to drive the motor, driving the worm which
drives the worm gear and the output shaft. The position sensor will check the motor displacement, and send the
threshold signal to the control panel. If the control panel monitors that the position signal corresponds with the
position specified by control signal, the power supply for the motor will be cut off and the actuator will be stopped
by the worm gear and worm through the self-locking features.
The actuator is an electromechanical product to convert weak signal into torque output in the S4 operation
mode.

2.2 Structure, Function and Operation Principle of Main Parts and Functional Units
2.2.1 Electric control unit
The electric control unit consists of CPU board, dash board, and electric parts. CPU board is used to handle
the given signal and feedback signal. The dash board is used to drive the motor.
2.2.2 Worm gear and worm
This part can slowdown the drive speed of the output shaft of the motor and cause a mechanical self-locking.
2.2.3 Additional gearbox
The additional gearbox is provided for outputting of different torques of the actuator. Relevant information
such as input torque and output torque/force are recorded in the data marks on the additional gearbox.

2.3 Functional Structure, Operation Principle, and Operation Features of the Structural Units
The external control signal is applied to the electric control unit through the cable of junction box. Electric
control unit uses photoelectric isolation and transformer isolation to drive the motor, and then drive the worm gear
and worm, and the output shaft, which is the feature of weak current controlling strong current.

2.4 Functional Structure, Operation Principle and Features of Auxiliary Device

Hand wheel: it is used for installation and commissioning, troubles shooting with manual and electric switch.
If the hand wheel is impelled to the worm axis, and the control power cuts off the electric mode, manual operation
can be done safely; if the force is not applied to the hand wheel, it can be reverted to the electric mode
automatically.
6

3 Technical Features
3.1 Main Features and Parameters

Voltage output: DC 24V; maximum: 30mA, with input/output short-circuit protection.

Motor control: thyristor controlled.
Working mode: S4 - 25%, 1200 times/h, based on IEC34.
Protection ratings: IP67; IP68 available. IP43 for transportation and storage.
Humidity: <95% average value (please use heater to avoid pulverization).
Installation position: any position.
Coating: 1K black lacquer coating of epoxy resin, stainless external bolt (excluding drain bolt).
Electro Magnetic Capability (EMC): according to GB/T1726.2-1998~GB/T1726.5-1998.

Electric connection: refer to Part 4.3 for details.

Minimum selected pulse of binary signal control: 200ms complete pulse.
Dead-zone of controller: 0.4%; (0.4 ~ 5% adjustable).
Analog input (optional): 4 ~ 20mA; electrical isolation, 250 input resistance, and increasing characteristic.
Digital input (E1-E4): 4-channel optical coupling isolation input, independent electric potential, and free
configuration. Digit 0: -3~+5V or open circuit. Digit 1: +12V~+35V.
Analog output (optional): 4~20mA position signal; load capacity: 500 (maximum); electrical isolation;
short-circuit protection, increasing characteristic; temperature influence: 0.1%/10K.
Digital output: 4 standard output (A1-A4) and 3 options (A5-A7) free potentials; refer to wiring diagram for
gilt convert contact, electrical isolation, free configuration: maximum voltage 250Va.c., Maximum current
<5A, minimum current >1mA, overload protection and DTC/NO contact on terminal board.
Basic error limit: 1%.
The following standard configuration of the intelligence actuator is available unless otherwise specified.
Table 2 Standard Configuration

Function Description
Language
Tripping torque
Operation mode
Digital input 1
Digital input 2
Digital input 3
Digital input 4
Analog input

Function Description and Parameters

English
40% (two directions)
Click (the actuator is operated with given order)
OPEN
CLOSE
Manual/automatic switches
Standby
4~20mA (available in M8400 series, not available in
M8300 series)
4~20mA
Preparation for operation

Analog output
Digital output 1
Actuator alarm
Digital output 2
Digital output 3
End position OPEN
Digital output 4
End position CLOSED
Digital output 5
Torque fault OPEN
Digital output 6
Torque fault CLOSED
Digital output 7
Local/Remote
Output contact is not reversed under standard configuration (normal open and close status of contact)

4. Installation and Commissioning

4.1 Equipment Foundation, Installation Conditions and Technical Requirements of
Installation
Replace the oil drain plug on the uppermost part of the actuator with air-vent plug.
Take into consideration the convenient replacement of electric wiring and parts for easy operation during
actuator installation.
Prepare the necessary hex bolts, anti-loosing washers and the matching hex wrenches.

4.2 Installation Procedure, Method and Precautions

1. Ensure the correctness of the model and parameters of relevant fittings of the actuator before installation.
2. Completely clear greasy dirt on the surface of the mounting flange of the electric device and the surface of
companion flange.
7

3. Install the multi-turn actuator to the required mating gearbox or the valve body.
4. Multi-turn electric actuator can be installed to any position of 90 (except the upward position of the actuator).
5. Ensure the even jointing of the socket and groove and the close contact of the fitted surface.
6. Fix the actuator to the gearbox or the flange of valve body with bolts and lock washers.
7. Tighten crossly the bolts; refer to Table 3 for tightening torques.
Table 3 Screw-in Torque of 8.8-level Screws

Screw Specification

M4

M5

M6

M8

M10

M12

M14

M16

M18

M20

2.8

5.5

9.5

23

46

79

125

195

280

390

2.3

4.9

8.3

20

40

69

109

173

233

334

Screw-in force N.m (steel and

iron parts)
Screw-in force N.m
(aluminum alloy)

8. Replace air plug screws with air-vent screws according to installation position after proper mechanical
connection with valve body.
9. Never fix the rope or hooker to the hand wheel when lifting the actuator. If the multi-turn electric actuator is
already installed on the worm-gear case or valve body, fix the rope or hooker to the worm-gear case or valve body
but the electric actuator when lifting it.
10. Check the nameplate and wiring diagram of the motor before actuator wiring and implement wiring according
to the electric wiring diagram (Fig. 2).
11.Electric implementing agencies(M8310/841030),when paired with the corner-type gearbox(with leverage
A8005LA8090L) , in order to prevent interference , prohibited according to the Fig.2c/Fig.2d with a ban ""
location of assembly ,in addition can be.
12. The handwheel and ventilation plug for replacement supplied by manufacturer are not installed
before leaving factory. After installation the whole set, the supplied parts should be installed
and displaced.
13. When user purchase the electric actuator (M8300/ 8400) without additional unit or second
stage reducer, manufacturer should supply accessories: one piece of positioning ring (see fig
6 in page 14)is not installed when leaving factory. User must install it during connection.

2b

2a

2d

2c

Special noteWhen electric actuator (M8310M8330/M8410M8430) combine with the corner-type

gearbox(with lever A8005LA8090L) ,there is interference when output lever run to upper position ,
see Fig.2, (fig 2a-b) is standard combination position when leaving factory. For fig 2c and 2d
of table 4 "" shows interference happened in assembly, it's not recommended to adopt. Except
standard installation position, user should estimate if there is interference of lever turning
position when other combination position is used.
Table 4
Installation
Fig.2d
Lever on the left
Lever on the right

No.

Model.

M83410+A8005L

M83410+A8010L

M83420+A8020L

M83420+A8040L

M83430+A8040L

Fig.2c

M83430+A8090L

Note: 1. Lever on the left or the right is depends on the situation of facing the lever and above the
actuator.
2. Marking with means not suitable to use combination collocation because of
interference.

4.3 Electric connection

The down-lead assign of terminal connection see Fig.2. They direct connect to terminal row of the
products connection-box though cable.

380Va.c.
415 Va.c440
Va.c460 Va.c
50/60Hz
Power supply

Fig 2a Wiring Diagram (Contact is not triggered.)

24V
positive
terminal

21

L1

11

L2

open

L1

3PH
power
supply

33
L2

Input 4~20mAd.c

close

13

L3
+

3PH
power
supply

34
L3

1
PE

Full

PE

2
-

35

Output 4~20mAd.c

4
Zero

36

5
22

12

14

24v
negative
terminal

Fig 2b Recommended basic connection

4.3.1

Wire diameter choice (contact connection)

Power cable: 6mm2 hand wire or 4mm2 soft wire

2
2
Signal cable: 2.5mm hand wire or 4mm soft wire

4.3.2

The screw thread dimension of cable sealing entry.

StandardMetric
Terminal
(Standard)

Recommended the outer

Optional choosePG
dimension of cablemm

2M321.5

15-21

1M251.5

12-16

1PG21
1PG16
1PG13.5

During transportation, the screw thread hole of cables sealing entry was covered with plug screw. The
grade of protect was ensured by the sealing of cable entry. Please use enter-cover that collocated random
allocation and collocate fit cable of outer dimension. If necessary, you can smear sealant in cables entrance
to ensure specified protection degree.

4.3.3

Safety

Main powers insurance locate in filter board. Its specification is 316AM8410-M8430or3

25AM8440/8450630the same as M8300 series

4.4 Commissioning Procedure, Method and Precautions

The actuator adjusts the visualization through the Actuator Dash Board (such as location setting, parameter
setting, configuration and diagnosis).The whole setting can be carried out in the Local Operation state of the
Actuator Dash Board. Installed in the electric unit, the Actuator Dash Board contains the following parts:
Mode selection switch:
The following modes are available.
Remote-A/B: for 4 to 20mA remote control/remote binary control.
O/S: inoperable (unavailable).
Local: for local operation and setting on the Actuator Dash Board (including position setting, parameter setting,
configuration and diagnosis).
Button: (refer to Fig. 3 for function usages)
LCD display: for mixed display of operation mode and parameter letters and numbers
LED: green LED indicates main power supply available and the red one Error.
10

+ Button

Mode
selection
switch

+Button

- Button
Fig. 3 Actuator Dash Board

Automatic

Manual

Fig. 4 Actuator LCD Monitor

4.4.1 Operation and Adjustment on Actuator Dash Board

Put the mode selection switch to the Local position before the operation or adjustment on Actuator Dash
Board (See Fig. 3).
Operation/Adjustment menu consists of 7 main menus:
Setting (P1)
Parameter (P2)
Diagnosis (P3)
Actuator version (P4)
Adjustment (P5)
Output (P6)
Instancy (P7)
Each main menu consists of one submenu or several submenus. Selection in the menu of the same level is
done with +/- button; press and hold or click mode/stop button to enter or exit from menus of different levels.
Set the operation range of (P1.1+P1.2) before driving the actuator. During the setting, 4 lines like
will be displayed on the monitor when the actuator is within the minimum adjustable range. Lines
will become if the minimum adjustable range of the actuator is exceeded.

11

4.4.1.1 Setting
Main Menu

P1
SETUP

P1.1
ADJUST_C
P1.2
ADJUST_O
P1.3
TORQUE-C
P1.4
TORQUE-O

Notes

Adjustment of close terminal position

Adjustment of open terminal position

40%-100%

Close protective torque (10% stepping)

40%-100%

Open protective torque (10% stepping)

4.4.1.2 Parameters

P2
PARAMET
R

Main Menu
P2.1
HOLDMODE
SWITCH
INCHMODE
P2.2
55% - 100%
LIMIT_O
P2.3
0%-45%
LIMIT_C
P2.4
HOLD
ALM_DEAL ALL_ON
ALL_OFF
P2.5
50%~100%
PLACE_O
P2.6
0%~50%
PLACE_C

Notes
Self-holding/inching.
The range of open limits within 55% to 100%.
The range of the close limits within 0% to 45%.
Choose HOLD, ALL_ON and ALL_DOWN for
the actions in case of signal breakage.
Preset the open alarm position; the alarm signal occurs
when the position is no less than the open position preset.
Preset the close alarm position; the alarm signal occurs
when the position is less than the open position preset.

4.4.1.3 Diagnosis
Main Menu
See chapter 6
P3.1
ERR_ACTU tableP3.1
See chapter 6
P3.2
ALM_ACTU tableP3.2
P3.3
0~999
HALLCODE
P3.4
0%~100%
INPUTPER
P3.5
- 999~999
TEMP_MOT
P3.6
0.0~9.9
BATTERY
P3
0~999. Runtime
DIAGNOS
P3.7
displayed
in scientific
E
STARTIME
notation for those larger
than 999.
0~999. Runtime
P3.8
displayed in scientific
RUNTIME
notation for those larger
than 999.
P3.9
0~999
TMAXPERM
P3.10
09999
TMAXPERM
P3.11
See 7.1
NEARMALF
12

Notes
Error information
Alarm information
Count value of Hall sensor is used to detect the
performance of Hall sensor.
Percentage of 4~ 20mA analog input
Motor temperature
Battery voltage
Times of start, unit: time display in scientific
notation, for example
2.5 4 means 2.5104, i.e. 250000.
Runtime, unit: hour. Display in scientific notation,
for example
2.5 4 means 2.5104, i.e. 25000.
Maximum start times per minute, unit: time
Max. startup times per minute, unit: times.
Latest failure information

P3.12
MALFTIME
P3.13
NEARTEMP
P3.14
TEMPTIME
P3.15
MAXCUR
P3.16
MCURTIME

See P3.8

Time from latest failure to now

0999

Historical highest temperature of motor unit:

See P3.8

Time from historical max. temperature of motor to

now

A/D sampling value

Historical max. power supply of motor

See P3.8

Time from historical max. power supply of motor to

now

4.4.1.4 Actuator Version

Main Menu
P4.1
1.00~x.xx
SW_VER
P4.2
HW_VER
P4.3
P4
M8410~M8450
MACHINE MOTOR
P4.4
Default 100000 times
STTLIMIT
P4.5
Default 2500H
MRTLIMIT

Notes
Software version No., x.xx is the version No. of the
upgraded software.
For further setting, reserved.
Actuator model
Maitenance limitation of startup times is display
value of panel 1000.
Mainenance limitation of motor operation time
unit: H

4.4.1.5 Adjustment
Main Menu
P5.1
50
PASSWORD
P5.2
INPUT-Z
P5.3
INPUT-F
P5.4
P5
OUTPUT-Z
CALIBRAT P5.5
OUTPUT-F
P5.6
POS_LOSE

0%~100%
0%~100%
0%~100%

P5.7
TEMP_AD_1
P5.8
DEADBAND

0.4~5%

Notes
Input the password 51 to enter the following menu
Set, calibrate and input zero point by adjustment signal
(4mA).
Notes: save unavailable in case of deviation over 5%.
Set, calibrate and input full travel value by adjustment
signal (20mA).
Notes: save unavailable in case of deviation over 5%.
Set, calibrate and output zero point of valve position
(4mA).
Set, calibrate and output full travel value of valve
position (20mA).
Setting current position as the previous position set.
Temperature calibration, press UP key to switch to
1670 (100C), DWN key to 820 (0C) and MODE
key to exit and save.
Actuator dead zone setting.

4.4.1.6 Output

P6
OUTPUT

Main Menu
P6.1
60
PASSWORD
NO_SIGN
REMOTE
P6.2(A1)
ADJUST_O
P6.3(A2)
POS_LOSE
P6.4(A3)
PLACE1_O
P6.5(A4)
P6.6(A5)
TORQUE_O
P6.7(A6)
TORQUE_E
P6.8(A7)
FAILURE
ADJUST_C

Notes
Input the password 61 to enter the following menu
No adjustment signal
Actuator under remote state

End position OPEN

Valve position less than -20% or over 120%
Position intermediate contact OPEN active. Valve
position no less than the open position set
Torque fault OPEN
Torque fault OPEN or CLOSED
Sum fault (A fault has occurred )

End position CLOSED

13

PLACE2_C
TORQUE_C
TEMPER
BATTERY
ALARM
RUN_OPEN
RUNCLOSE

Position intermediate contact CLOSE active. Valve

position no more than the close position set
Torque fault CLOSED
Motor temperature over 100C.
Battery voltage less than 3.0v.
Actuator alarm

Running OPEN
Running CLOSED

4.4.1.7 Instancy
Main Menu
P7
INSTANC
Y

P7.1
INSTANCY

Notes
The actuator is forced to run beyond the terminal
position through this menu.

4.4.2. Storage Setting

Set new parameters with or button on the monitor and then press the mode/stop button. The static
SAVE will be displayed on the monitor if the parameters have been changed. Click + or - button to cancel
and click STOP/MODE button to return.
Click STOP/MODE button to store new value. The flashing SAVE indicates the storage process.
4.4.3 Alarm and Error
Intelligent actuator is powerful; after the diagnosis function is started, short messages will be displayed
through LCD; information of alarm and errors is described in detail in Table 9 and Table 10.
Definition of alarm: the alarm system will start automatically when the actuator reaches the critical condition;
and the actuator is still working at this time. The actuator will be forced to stop working if it is always in this state.
Alarm information: according to the different selections of working modes, alarm information of
LOCAL/ALARM, 0/S/ALARM, REMOTE-A/ALARM and REMOTE-B/ALARM will flash alternatively on the
LCD monitor. See detailed information in P3.2 of the main menu. The LCD monitor will only display the errors
but not make alarm display if several errors occur simultaneously.
Definition of error: The actuator will display error information automatically in case of errors in the hardware
or software or improper operation by the operators. Cut off the power supply if the errors harm the operators or
the safety of the actuator.
Error information: indication error information of LOCAL/FAILURE, 0/S/FAILURE or
REMOTE-A/FAILURE will flash alternatively on the LCD. REMOTE-B/FAILURE indicates error information.
See P3.1 Menu for the detailed information.

4.5 Test Items, Methods and Criteria for Acceptance after Installation and Commissioning

Installation acceptance: the mechanical joints should be stable and reliable; check whether the tightness
meets the requirements if there are sealing requirements and whether the oil plug in the upper part of the
actuator has been replaced with air-vent oil plug. Electrical connection should be connected according to the
manual and system requirements; there should be no short circuit or open circuit at the connection joints;
connection should be normal and sealed and the casing should be connected to the ground reliably.
Commissioning acceptance: the valve should be in the position of ALL-ON or ALL-DOWN with relevant
alarm output when the commissioning is completed. The valve should be in the preset position of ON or
DOWN with relevant alarm output after the actuator is operated by both LOCAL and REMOTE for a
whole travel respectively.

4.6 Preparations before Trial Operation, Start of Trial Operation and Trial Operation

Make sure mechanical and electric connections are properly connected.

Make sure that the actuator is commissioned and all the operations are effective.
Start the trial operation procedure.
Trial operation.

14

5. Application and Operation

5.1 Preparations and Check before Application
Make sure that the actuator has been installed and commissioned and should be accepted;
Make sure that the valve is operable;

5.2 Safety before and in the Application, Safety Protection, Safety Sign and Instructions

The manual has been carefully read and the performance of the electric actuator has been understood before
the application;
Danger caused by non-human factors should be taken into consideration and there should be quick response
measures during the application;
The actuator is only for the application of operators or bad consequences will be caused.

5.3 Operation Method

Put the selection switch in the position of LOC for local operation; press and release OPEN button for
open operation, and press and release CLOSE button for close operation.
Press STOP and OPEN button, or STOP and CLOSE button simultaneously for inching operation
(or press OPEN and CLOSE after selecting inching mode);
The system will in the remote operation when the mode selection switch is put in the position of
REMOTE.
Both local and remote operations fail when the selection switch is put in the position of O/S.

5.3 Monitor and Record during the Operation

Monitor and record relevant data during the operation.

Record equipment operation.
Record error handling.
Make handover records.

5.4 Halt Operation Procedure and Precautions

Operation procedure:
Run the equipment to the position required and confirm such condition prior to halt.
Cut off power supply.
Make clear marks.
Precautions:
Operate with hand wheel if electric operation fails.
Make halt records.

15

6. Trouble Shooting

P3.1 Error Texts Displayed in Menu

Analysis

PHASE
PHASE-0/1/2

TEMP-MOT
HANDWHL
POS-LOSE
SET-POS
TORQUE-E
CUR-OVER
END-POS

RELAY

Trouble Shooting

Wrong detection of power phase

Power phase loss
Beyond the motor temperature limitation

Check the main power.

Check the main power.
Cut off motor power supply until the temperature is
below the alarm limit.

Push the hand wheel in case of external AC Release the hand wheel in case of external380v AC.
380v.
Loss of valve position
Adjust the set values of close and open positions.
Count of the whole travel is less than 800 Adjust the set values of close and open positions.
yards.
Actuator torque is over the protective
Reverse drive the actuator.
torque.
Excess motor current
Check the motor for phase loss or turn-to-turn short
circuit of the motor.
The actuator runs beyond the terminal
Re-store the force from terminal control unit, check
position i.e. position beyond the limitation accessories, and make the actuator run into the
(over 120% or less than -20%).
operation range through manual operation or adjust
terminal position again.
Incorrect operation direction of the actuator Dash board error, replace it.
P3.2 Alarm Texts Displayed in Menu
Analysis

BATRENEW

BAT-EMPT
TORQUE-O
TORQUE-C

TEMP-MOT

IN-SIGN

Trouble Shooting

Low battery
Low battery

Replace the battery.

Replace the battery.
Open torque alarms and load torque is over the Check the alarm value; check the actuator,
selected open alarm value.
valve body and gear box (if it is applied) for the
Close torque alarms and load torque is over the increase of friction; whether the actuator is
selected close alarm value.
working in the allowed ambient temperature
(oil viscosity increases).
Critical motor temperature
Once it reaches the alarm motor temperature,
the actuator will stop operation until the motor
temperature is low enough.
No adjustment signal alarms and signal is over Check the signal board for errors or input
110% or less than -10% (write signal is too large current.
while read signal is too small).

MAINTAIN

Need maintenance. A maintenance limit has been Increase the default maintenance value in
exceeded.

P4 menu after the maintenance check of the

actuator

16

7. Maintenance and Repair

Actuator should undergo the following check items every year to ensure the operation without errors and
necessary safety measures should be taken before the check, maintenance of the actuator to ensure the smooth and
safe maintenance process.
During the check and maintenance, power supply to the main circuit and sub circuits should be cut off and
some charged parts around should be isolated.

7.1 Routine Maintenance and Calibration

1.
2.
3.
4.

Appearance visual check;

Regularly clean the actuator in case that the actuator is damaged as a result of local overheating caused
by accumulated dust on the exterior surface;
Canopy should be put up to protect equipments against rain in the open area.
Examine regularly and make examination records.

7.2 Runtime Maintenance

1.
2.
3.
4.
5.

Check the tightness of fasteners (including screws);

Lubricate the connection part of the output torsion periodically;
Check whether the operation record meets the technical requirements and whether there is anything
abnormal;
Check for oil leakage;
Check the connection of the power cord and signal wire.

7.3 Examination Period

Generally, it is not necessary to carry out maintenance for the actuator (except the regular lubrication for the
connection of output torsion) and a routine inspection every 3 months is necessary to check:
1. Whether specified technical parameters are met;
2. Whether the actuator works normally (vibration, noise etc.)
3. Whether there is any oil leakage;
Overhaul of the actuator should be carried out during the lubricant replacement and by the organizations
armed with certain examination abilities.

7.4 Reduction Gearbox

It is suggested that gasket ring and oil of reduction gearbox be replaced in the following period.
They should be replaced every 5 years when the average ambient temperature is no more than 40C and
replaced every 2 years when the average ambient temperature is no more than 60C.

7.5 Motor
Bearings and gasket rings of the shaft should be replaced in the following period due to high temperature and
mechanical load during the phase conversion of the motor:
They should be replaced every 3 years when the average ambient temperature is no more than 40C and
replaced every 2 years when the average ambient temperature is no more than 60C.
Maintenance in every other year is needed if the motor always bears load when reaching the end position.

17

8. Dimension and Weight

8.1. Actuator Outline and Installation Dimension

Fig. 5 Actuator Outline

Table 4 Actuator Installation Dimension

Model
Parameter
ISO5210
A1
A3
B2
C3
D1
E
F
H1
H2
H3
H5
M1
M2
M3

M8410
/M8310

M8420
/M8320

M8430
/M8330

M8440
/M8340

M8450
/M8350

M8360

F10
207
133
50
99
R99
253
574
94.5
104.5
202
214
105
136
285

F10
207
133
50
99
R99
253
598
94.5
104.5
202
214
120
160
313

F14
226
152
63
99
R99
266
665
94.5
104.5
202
214
140
200
373

F16
250
169
80
82.5
R95
294
768.5
140
148
250
270
225
300
375

F16
250
169
80
82.5
R95
294
768.5
140
148
250
270
225
300
470

F16
250
169
80
82.5
R95
294
768.5
140
148
250
270
225
300
470

18

8.2 Dimension of Actuator Output Flange

19

8.3. Actuator Connection Form and Dimension

Table 5 Actuator Connection Form and Dimension
Actuator
Model

Code of
Connecting
Flange

M8310
M8410
M8320
M8420
M8330
M8430
M8340
M8440
M8350
M8450
M8360

D1 D2 D3

D4

D5

H1

H2

H3

H4

F10

125 102 70

53

42

60

18

47.6 3.5

F14

175 140 100 74

60

88

22

53

4.1

F16

205 165 130 98

80

120

35

12

80

H5

B1

B2

n-d

45.3 12

14

4-M10

3.6 64.4 18

20

4-M16

4-M20

L1

mm

85.4 22

8.4 Angle Additional Gearbox

8.4.1 Technical Data of Torque and Speed
Table 6 Technical Data of Torque and Speed
Actuator Model

Gearbox Model

Nominal
Adjustment
Torque [Nm]

Maximum Value of
Output Protective
Torque [Nm]

Time Range of
Length of Torque Arm
Whole Travel
[mm]
[s/90]

M810

A8005

300

450

21

160

M810

A8010

600

900

30

200

M810

A8020

1200

1500

32

200

M820

A8020

1600

1800

32

200

M820

A8040

2200

2800

32

250

M830

A8040

2800

3600

32

250

M830

A8090

5000

6000

32

250

M830

A8090+G6502

6000

8000

64

250

M830

A8161

8000

10000

68

250

M830

A8162

12000

15000

88

250

M840

A8090

6000

8000

32

250

M840

A8160

10000

15000

42

250

M840

A8250

18000

22000

68

500

M840

A8400+G6804

20000

26000

85

500

M850

A8250

20000

25000

68

500

M850

A8400+G6804

30000

35000

85

500

Notes: 1) The stepping length is set as 10% when the actuator protective torque falls within 40% to 100%.

8.4.2 General Data

20

A8005 A8010
Actuator Flange
F10
(ISO5210)
Flange of the Valve
F10
Body (ISO5211)
Maximum Dimension
43
of the Valve Rod [mm]
Weight [kg]
20

A8020

Table 7 General Data

A8040
A8090

F10

F10

F10/F14

F10

F14

F16

F25

40

75

80

12(24)

27(45)

38(68)

A8160

A8200 A8400 A8400+G6804

F14/F16 F25/F30/F35

F16

F16

F16

F25/F30/F35

F40

F40

F40

105

105

115

150

150

72(138)

209

290

418

418

8.4.3 Outline and Installation Dimension of Angle Electric Actuator (Coupled-type)

(The position handle turns to the right when the hand wheel is right turned.)

Fig. 7 Outline of Angle Electric Actuator (Coupled-type)

Table 8 Installation Dimension of Angle Electric Actuator (Coupled-type)
A8090
Dimension

A8005

A8010

A8020

A8040

+G65

A8400
A8160/A8161/A8162

A8250
(G68)

52

68.5

93.5

114

150

160

250

250

b1

100

108

142

151.5

175

198

250

309.5

b2

52

62

81

83

94

113

144

166.5

4-M10

4-M10

4-M16

4-M20

8-M16

8-M20

8-M30

8-M36

deep 15

deep 15

deep 25

deep 30

deep 22

deep 32

deep 45

deep 55

1f7

70

70

----

130

200

230

260

300

102

102

140

165

254

298

356

406

115

148

204

244

310

350

436

535

----

d/dmax

20/30

20/35

35/75

35/80

54/105

54/105

54/115

60/150

81

81

104

130

133

158

215

260

h1

37

35

45.5

68

48

73

90

100

s/s1

385.5

431

487(698)

527(512)

609(745)

859

910

1100

n-Me-h2

M810=460

M820=460

M830=492

M840=544

M850=544

M810=253

M820=253

M830=266

M840=294

M850=294

21

8.4.4 Outline and Installation Dimension of Angle Electric Actuator with Lever
(The position handle turns to the right when the hand wheel is right turned.)

Fig. 8 Outline of Angle Electric Actuator with Lever

Notes: As shown in the figure, the connecting rod or lever may collide with the motor, which can be avoided
through adjustment.
Table 9 Installation Dimension of Angle Electric Actuator with Lever
Dimensio
n
Vq
a1
b
b1
c
f
D
h
i max
k
k1
k2
l
m
n
p(p1)
r
s(s1)
u-s
a
x
y

A8005

A8010

170
180
36
34
140
135
20
52.5
15
15
180
240
18
22
107
134
66
86
198
218
98
124
177.5
207.5
132
132
8
10
20.5
24
207
263.5
160
200
420.5
477
4-14
4-14
52
68.5
M810=460
M810=253

A8040
A8090
A8160/61/
62
(G65)
(G65)
194
1102
280
280
48
50
56
62
223
270
338
448
36
40
36
36
25
23
24
30
295
350
410
520
26
30
38
38
170
200
235
250
100
119
143
143
265
304
415
415
133
176
191
206
232
284.5
320
339
165
185
272
272
0
17
0
0
28
36
40
40
332
369.5(549.5) 462(618)
668
200
250
250
250
546
583(764)
678(832)
882
4-18
4-22
6-22
6-22
93.5
114
150
160
M820=460
M830=492
M840=544
M820=253
M830=266
M840=294

A8020

22

A8400
G68
370
370
70
70
580
580
25
25
30
30
630
630
38
38
310
350
150
150
470
470
248
248
405
437
320
320
0
0
42
42
666(751)
915
500
500
880
1129
8-22
8-22
250
250
M850=544
M850=294
A8250

8.5 Linear Additional Gearbox

8.5.1 Technical Data of Thrust and Speed
Table 10 Technical Data of Thrust and Speed for Linear Actuator
Maximum
Minimum
Maximum
Working Thrust
Protective Protective Thrust
[kN]
Thrust [kN]1)
[kN]1)
3.2
8
8
6.4
16
16
10
25
25
16
40
40
Notes: 1) Actuator stepping is set as 10%.

Speed
[mm/s]

Maximum
Travel [mm]

2.9
2.9
3.5
4.1

50, 100
50, 100
63, 125
60,100, 160

Flange of the
Transducer
Valve Body
F10
F10
F10
F14

Actuator

L8210
L8220
L8230
L8240

M8410/M8310
M8420/M8320
M8420/M8320
M8430/M8330

8.5.2 Outline and Installation Dimension

Dimension with flange

Fig. 9 Outline of Linear Actuator with Flange

Table 11 Installation Dimension of Linear Actuator with Flange
Valve flange
actuator
Actuator
flange ISO5210
stroke H
d1
d2
d3
d4
d8
g1
h
h3
L2
L4
D9
A
B
C
Weightkg

L8210
F10
M8410/M8310

L8220
F10
M8420/M8320

L8230
F10
M8420/M8320

L8240
F14
M8430/M8330

F10

F10

F10

F14

50

100
125
70f8
102
11
M121.25
191
241
3
15
20
44
20
574
460
202
8
8.5

50

100
125
70f8
102
11
M161.5

191

241
3
15
25
49
20
598
460
202

8.5

23

63

125
125
70h7
102
11
M201.5
234
296
3
15
30
54
32
598
460
202
12
13

60

100
160
175
100f8
104
18
M363
293
273
4
18
55
74
50
665
492
202
23.6
26
29

8.6 Multi-turn Additional Gearbox

8.6.1 Technical Data

Actuator
M850
M850
M850
M850
M8360
M8360

Gearbox
G7010
G7020
G7030
G7040
G7010
G7020

Table 12 Technical Data for Multi-turn Additional Gearbox

Output
Flange (JB Power
Recommended
Decelerate ratio
(kW)
Adjustment
Speed (r/min) 2920)
Torque (Nm)
2
1200
18
5
5
3
1800
12
7
5
6
3000
6
8
5
8.7
4500
4
8
5
1.5
1200
24
5
5.2
2
1800
18
7
5.2

Current Weight
(A)
(Kg)
10.5
10.5
10.5
10.5
12
12

110
135
160
190
110
135

8.6.2 Outline and Installation Connection Dimension

Table13 Outline and Dimension of Installation and Connection for Multi-turn Additional Gearbox
Actuator
M84(3)50
M84(3)50
M84(3)50
M850
Model
+G7010
+G7020
+G7030
+G7040
D
275
330
380
380
D1
235
285
340
340
D2
180
220
280
280
D3
82
98
118
118
D4
62
65
80
80
H
560
630
645
676
H1
25
30
35
35
H2
14
16
20
20
H3
2
3
3
3
H4
7
8
8
8
A
620
620
620
751
B
550
550
550
550
n-d
4-22
4-26
8-22
8-22

Fig. 10 Outline of Multi-turn Additional Gearbox

24

25