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    NCR Template

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    chikannos
    This document summarizes a nonconformance report (NCR) issued by Petroliam Nasional Berhad (Petronas) for their Refinery and Petrochemical Integrated Development Project (RAPID). The NCR was issued for two nonconformances related to electrical cable installation. Specifically, [1] cable trays and ladders were not properly secured to supports as required by project standards and [2] on-site fabricated fittings were used instead of manufacturer-approved fittings. An investigation determined the root causes were failures to follow procedures and improper work practices. The proposed disposition was to rework the nonconforming installations to meet project requirements.

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    © All Rights Reserved
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    NCR Template

    Uploaded by

    chikannos
    506 views2 pages
    This document summarizes a nonconformance report (NCR) issued by Petroliam Nasional Berhad (Petronas) for their Refinery and Petrochemical Integrated Development Project (RAPID). The NCR was issued for two nonconformances related to electrical cable installation. Specifically, [1] cable trays and ladders were not properly secured to supports as required by project standards and [2] on-site fabricated fittings were used instead of manufacturer-approved fittings. An investigation determined the root causes were failures to follow procedures and improper work practices. The proposed disposition was to rework the nonconforming installations to meet project requirements.

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    This document summarizes a nonconformance report (NCR) issued by Petroliam Nasional Berhad (Petronas) for their Refinery and Petrochemical Integrated Development Project (RAPID). The NCR was issued for two nonconformances related to electrical cable installation. Specifically, [1] cable trays and ladders were not properly secured to supports as required by project standards and [2] on-site fabricated fittings were used instead of manufacturer-approved fittings. An investigation determined the root causes were failures to follow procedures and improper work practices. The proposed disposition was to rework the nonconforming installations to meet project requirements.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    506 views2 pages

    NCR Template

    Uploaded by

    chikannos
    This document summarizes a nonconformance report (NCR) issued by Petroliam Nasional Berhad (Petronas) for their Refinery and Petrochemical Integrated Development Project (RAPID). The NCR was issued for two nonconformances related to electrical cable installation. Specifically, [1] cable trays and ladders were not properly secured to supports as required by project standards and [2] on-site fabricated fittings were used instead of manufacturer-approved fittings. An investigation determined the root causes were failures to follow procedures and improper work practices. The proposed disposition was to rework the nonconforming installations to meet project requirements.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
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    Petroliam Nasional Berhad (Petronas)

    Refinery and Petrochemical Integrated Development Project


    (RAPID)

    Form 01301
    Revision 0
    Oct 2014
    Page 1 of 1

    INTEGRATED PROJECT MANAGEMENT TEAM (IPMT)

    NCR No.:

    RAPID-0001-PMC-ELENCR-1000-0005

    (Number by Area Site


    QA/QC NCR Controller)

    Date issued:

    Contract No.:

    Contractor:

    TAG / ITEM / LINE No.:

    DISCIPLINE:

    10/10/2016
    CCSM

    P. O. No.:

    WBS (Work Breakdown Structure) No.:

    MANUFACTURER NAME: U-LI

    TURNOVER SYSTEM No.:

    ELECTRICAL
    AREA / LOCATION OR UNIT
    NAME: COMMON AREA
    /RFCC1/ RFCC2

    Attachment: Attachment A,B,C,D &


    Drawing

    Initiated by:
    HAMIDI BIN ROZEMIN

    Date:
    10/10/2016

    Hold Tag:
    Yes
    No

    DWG. No. / Rev.:


    RAPID-P0001-CCSM-ELE-STD1300-1220 (Power Installation
    Typical Details )

    Spec. Std. No. / Rev.:


    Vendor Typical Layout (U-LI Steel Cable
    Ladder Typical Layout & U-LI Steel Cable
    Tray Layout)

    .
    Audit No. (If Applicable):

    DESCRIPTION OF NONCONFORMANCE (by Initiator)


    A. Power Installation Typical Details (RAPID-P0001-CCSM-ELE-STD-1300-1220)
    Cable tray shall be secured to cable tray support with hold down clamp. Refer to page 10/25 and page 20/25
    Cable ladder shall be secured to cable ladder support with hold down clamp. Refer to page 20/25
    Connector plat shall be install in between two cable ladder or cable tray for connection purpose.
    Non Conformance:
    1. Cable tray secured to cable tray support with bolt & nuts. Please refer to attachment A
    2. Connection in between cable tray using Spot-welded techniques. Please refer to attachment A.

    B. Vendor Typical Layout (U-LI Steel Cable Ladder Typical Layout & U-LI Steel Cable Tray Layout)

    All fitting , i.e. bends, tees, risers, elbows, etc. shall be supplied by ladder rack or tray manufacturer. Please
    refer to attachment D

    Non Conformance:
    1. Site fabricated fitting used at site. Please refer to attachment C

    ROOT CAUSE (Analyze by IPMT QA Manager)

    CAUSE CODE(S): C08,C09

    NCR Cause Code Index: C01=Client Driven, C02=Communication, C03=Equipment/Material, C04=External Phenomenon, C05=Location Driven, C06=Management
    Driven, C07=No Procedure, C08=Not Following Procedure, C09=People Driven, C10=Systems Driven, C11=Work Environment

    DISPOSITION:

    Use as is

    Rework

    Repair

    Other

    Petroliam Nasional Berhad (Petronas)


    Refinery and Petrochemical Integrated Development Project
    (RAPID)

    Form 01301
    Revision 0
    Oct 2014
    Page 1 of 1

    INTEGRATED PROJECT MANAGEMENT TEAM (IPMT)

    Attachment A2:
    DISPOSITION
    PROPOSED

    AGREED THE
    PROPOSED
    DISPOSITION

    Sheet(s), if needed
    By Contractor Construction Engineer:
    Print Name/Sign
    ____________________________________
    By IPMT Construction Engineer:
    Print Name/Sign
    ____________________________________
    By IPMT Site QA: Print Name/Sign
    By IPMT EPCC Discipline Engineer:
    Print Name/Sign
    ____________________________________
    By IPMT QA Manager:
    Print Name/Sign

    Date:
    _______

    Design Engineer Approval Required the Disposition


    (Definition by IPMT QA Manager):
    Yes

    No

    _______

    Note(s) and Approval by Design Engineer if required.

    Date:
    _______

    DISPOSITION
    COMPLETED BY

    Attachment A3:

    Note(s):

    Approved by:
    Contractor: QA/QC Manager,
    Print Name/Sign
    Sheet(s), if needed

    Date
    Design Engineer
    Print Name/Sign

    ACTION VERIFIED AND NON-CONFORMANCE CLOSED


    VERIFICATION METHOD
    DOCUMENT REVIEW

    INSPECTION

    OTHER

    IPMT QA/QC INSPECTOR: Print Name/Sign

    Attachment A4: Sheet(s), if needed


    DATE (dd/mm/yy) :

    VERIFIED DISPOSITION AND RECOMMENDED CLOSURE OF NCR


    IPMT QA Manager or IPMT EPCC/Package QA/QC Manager:

    Print Name/Sign

    DATE (dd/mm/yy) :

    Date

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