A 10.3

PRESSURE REGULATORS
GAS BACK PRESSURE

APPLICATION:
Vent lines on oil separators, flow treaters, compressor stations, gas gathering systems.
CERTIFICATIONS:

Canadian Registration Number (CRN):

0C16234.24567890NTY (Ductile)
0C15604.24567890NTY (Steel)
Pilot Assembly
Motor Valve Stem Assembly
Upstream Pressure
Motor Valve Diaphragm Pressure
Adjusting Screw
Pilot Spring
Pilot Diaphragm
OPERATION:
The Pilot Assembly and Motor Valve Stem Assembly

(Crosshatched) are the only moving units in the regulator. The
PILOT PLUG consists of two stainless balls rigidly connected
together. The upper seat for the PILOT PLUG is the Motor Valve
Diaphragm Pressure inlet (Red to Yellow). The lower seat for the
PILOT PLUG is the pressure vent (Yellow to Atmosphere).
The PILOT SPRING in the bonnet loads the upper side of the
Pilot Assembly and is opposed on the underside by Upstream
Pressure (Red).
Assume the PILOT SPRING is compressed with the
ADJUSTING SCREW for a set pressure greater than the
Upstream Pressure (Red). The Pilot Assembly is forced downward by the PILOT SPRING. The lower seat for the PILOT
PLUG (Yellow to Atmosphere) is closed and the upper seat for
the PILOT PLUG (Red to Yellow)is open. This lets full Upstream
Pressure (Red) load the motor valve. The area of the MOTOR
VALVE DIAPHRAGM is twice the area of the motor valve seat,
assuring a Class VI positive shut-off.
As the Upstream Pressure (Red) increases to the set pressure, the Pilot Assembly moves upward against the PILOT
SPRING to first close the upper seat (Red to Yellow) and open
the pressure vent (Yellow to Atmosphere). As the Motor Valve
Diaphragm Pressure (Yellow) is decreased, the Upstream
Pressure (Red) acting under the motor valve seat, opens the
valve. With relief of Upstream Pressure (Red) through the motor
valve, the Pilot Assembly assumes a position in which both seats
of the PILOT PLUG are closed.
The intermittent vent pilot, three-way valve action of the
PILOT PLUG against its seat adjusts the Motor Valve Diaphragm
Pressure (Yellow), repositioning the Motor Valve Stem Assembly
to accommodate any rate of flow. The rapid but stable repositioning produces a true throttling action.
Pilot Plug
Motor Valve Diaphragm
Oil
Kimray is an ISO 9001- certified manufacturer.

Current Revision:
Add Certifications
Configuration of Back Pressure Valve is a trademark of Kimray, Inc.
www.kimray.com
A:10.1
Issued 3/16
PRESSURE REGULATORS
GAS BACK PRESSURE
DUCTILE IRON 10-300 psig OPER. PRES.
1676, 1"
2377, 2" thru 6"
4525, 1"
Bonnet
2610, 2" thru 6"
3008, 1"
* Spring
108, 2" thri 6"
3009, 1"
Plate
105, 2" thru 6"
6972, 1"
Screw, 4 Req'd.
907, 2" thru 6"
3011P, 1"
* Diaph.
5259P, 2" thru 6"
Adjusting Screw
Nut
Washer
Spring Plate, 2 Req'd.
1"
2"
2"
2"
3"
3"
4"
4"
6"
NPT
NPT
150RF
GRVD.
NPT
150RF
NPT
150RF
150RF
130
230
218
230
330
318
430
418
618
SGT BP-D
SGT BP-D
FGT BP-D
GGT BP-D
SGT BP-D
FGT BP-D
SGT BP-D
FGT BP-D
FGT BP-D
4484SS6, 1"
2612, 2" thru 6"
4323, 1"
2611, 2" thru 6"
Spring
Gauge 1641
6890, 1"
648, 2" thru 6"
1357, 1"
Breather Plug
147, 2" thru 6"
Filter 1/4 F30

Ell
6505, 1"
875, 2" thru 6"
4286SS6, 1"
123SS6 to 126SS6, 2" thru 6"
3019, 1"
1719, 2"
UpperHousing 1636, 3"
2003, 4"
2177, 6"
4318, 6 Req'd. 1"
965, 8 Req'd. 2"
Screw 907, 10 Req'd. 3"
907, 12 Req'd. 4"
2142, 16 Req'd. 6"
Tubing
127, 1" *
1706, 2"
Diaphragm 1640, 3"
2015, 4"
2140, 6"
Plate
132SS6, 1"
133 to 136, 2"-6"
Back Up 148T to 152T *

2 Req'd.
Ell
6506, 1"
875, 2" thru 6"
Stem 137 to 141

Seat 163HSN to 167HSN *
Not Req'd. 1"
276, 2" *
Gasket
277, 3"
196, 4"
279, 6"
Body
Line Size
Thru
NPT Flanged Grooved
2033
----1709
1913
2964
1634
1914
--2001 2002
----2466
---
THRU VALVES AVAILABLE:
AKB
AAR
AAS
AAQ
AAT
AAU
AAW
AAX
AAY
4542, 1"
4488, 2" thru 6"
Nipple
1"
2"
3"
4"
6"
PART BODY
NO. CONNECTION
MODEL NO.
4543, 1"
4491, 2" thru 6"
Packing Seal
*Diaph Ring 7437, 2" thru 6"

Breather Plug 147
3010, 1"
Nut
107, 2" thru 6"
3013, 1"
Pilot Housing
1701, 2" thru 6"
3014, 1"
* Diaphragm
110, 2" thru 6"
3015, 1"
* Seat
111, 2" thru 6"
3017, 1"
* Plug
112, 2" thru 6"
3016, 1"
* Seat
113, 2" thru 6"
3018, 1"
* Gasket
118, 2" thru 6"
1357, 1"
Breather Plug
147, 2" thru 6"
142, 1"
1704, 2"
Lower Housing 1632, 3"
145, 4"
146, 6"
* Gasket 195 to 199
* O Ring 153 to 157
Disc 158 to 162
Plug 699
176SS6, 1"
177SS6, 2"
Ratio Plug
178, 3"
179, 4"
180, 6"
172, 1"
173, 2"
* Lock Nut
906, 3"& 4"
175, 6"
6976, 1"
5163, 2" thru 6"
Angle
NPT
--4999
-------
Not Req'd. 1"

272K, 2"
Removable Seat 273K, 3"
274K, 4"
275K, 6"
NOTES:
OPER. MAX REP.
PRES. W.P.
KIT
10-300
10-300
10-250
10-300
10-300
10-250
10-300
10-250
10-250
300
300
250
300
300
250
300
250
250
RRU
RDG
RDG
RDG
RDH
RDH
RDI
RDI
RDJ
*These parts are recommended spare parts and are stocked

as repair kits.
The numbers of a series assigned to a part indicate different
line sizes. For example: Stem 137-1", 138-2", 139-3", 140-4",
141-6".
For standard & optional Seals, Metals, Cv values,
Material specifications & Dimensions see Technical Data on
pages A:I - A:V
Standard Trim size is same as connection size. For Reduced
trim sizes, see A:I
Max W.P. valves based on -20F to 100F. See page A:V for
temps above 100F
Kimray is an ISO 9001- certified manufacturer.
Current Revision:
Change Diaphragm Ring number
www.kimray.com
A:10.3
Issued 11/16
PRESSURE REGULATORS
FLOW COEFFICIENT
Table 1 - Flow Coefficient(Cv) at % stem travel for Pilot Operated Regulators

1" Pressure Regulator
Trim Size
in.(mm)
Cf
Valve Opening Percentage

10
20
30
40
50
60
70
80
90
100
1/2 in (12mm) Reduced
0.75
0.4
0.7
0.9
1.3
1.8
2.5
3.2
3.9
4.5
1 in (25mm) Full Port
0.74
1.1
1.8
2.4
3.4
4.8
6.6
8.5
10.2
11.9
13.2

Trim Size
in. (mm)
Cf
10
20
30
40
50
60
70
80
90
100
1 1/4 in (31 mm) Reduced
0.75
1.8
2.8
3.9
5.4
7.7
10.5
13.6
16.2
19.0
21.0
2 in Removable Full Port *
0.84
4.0
6.2
8.6
12.1
17.2
23.5
30.4
36.3
42.5
47.0
2 in (50 mm) Full Port *
0.75
4.4
6.9
9.5
13.4
19.1
26.0
33.6
40.2
47.0
52.0

Trim Size
in. (mm)
Cf
1 5/8 in (66 mm) Reduced

3 in (76 mm) Full Port

10
20
30
40
50
60
70
80
90
100
0.82
2.9
4.5
6.2
8.8
12.5
17.0
22.0
26.3
30.7
34.0
0.75
9.9
15.6
21.5
30.2
42.9
58.6
75.7
90.4
105.7
117.0
70
80
90
100

Trim Size
in. (mm)
Cf
2 in (50 mm) Reduced
0.80
0.75

10
20
30
40
50
60
4.7
7.3
10.1
14.2
20.2
27.5
35.6
42.5
49.7
55.0
17.8
27.9
38.6
54.2
77.0
105.2
135.9
162.2
189.8
210.0
70
80
90
100

Trim Size
in. (mm)
Cf
3 in (76 mm) Reduced


10
20
30
40
50
60
0.80
10.2
16.0
22.0
30.9
44.0
60.1
77.7
92.7
108.4
120.0
0.75
40.6
63.8
88.1
123.8
176.0
240.4
310.6
370.7
433.7
480.0
Kimray flow equations conform to ANSI/ISA - 75.01.01-2002

Kimray inherent flow characteristics conform to ANSI/ISA 75.11.01 -1985
* Use "2 inch Removable Full Port" values for regulators with operating pressure ranges of 10-250psig, 10-285psig & 10-300psig
Current Revision:
New Page
www.kimray.com
A:I
Issued 5/15
PRESSURE REGULATORS
DIMENSIONS
FOR: BACK PRESSURE
UPSTREAM DIFFERENTIAL PRESSURE
PRESSURE REDUCING-BALANCED
PRESSURE REDUCING VACUUM
PRESSURE DIFFERENTIAL
PRESSURE REDUCING
BACK PRESSURE VACUUM
LIQUID BACK PRESSURE

DUCTILE
STEEL
250 S/FGT-BP-S

FOR: LOW PRESSURE BACK PRESSURE

OUNCES BACK PRESSURE TO VACUUM
OUNCES PRESSURE REDUCING
OUNCES PRESSURE REDUCING VACUUM
VACUUM BACK PRESSURE TO VACUUM

STEEL
DUCTILE
LINE
SIZE
BODY
SIZE
1"
NPT
4 3/8"
1 1/8"
NPT
8 1/2"
2 1/8"
2"
250
S/FGT
3"
4"
6"
FLANGED
9"
GROOVED
8 3/4"
3"
2 1/8"
D*
7 1/2"
11 5/8"
3 1/4"
11 1/2"
10 1/2"
6 1/2"
11 1/2"
10 1/2"
6 1/2"
11 1/2"
10 1/2"
6 1/2"
NPT
H*
9 1/8"
14 1/2"
14"
12 3/8"
16 1/2"
15 1/2"
10 1/2"
FLANGED
10 3/8"
NPT
12 1/16"
FLANGED
12 3/16"
NPT
15" 1/16
FLANGED
15 1/16"
FLANGED
22"
3 1/16"
13"
3 3/4"
12"
8 1/2"
13"
12"
8 1/2"
14 1/2"
13 3/16"
10 1/2"
4 1/2"
14 1/2"
13 3/16"
10 1/2"
15 1/16"
18 1/2"
16 11/16"
5 1/2"
17"
17 7/8"
16"
21 15/16"
20 1/2"
18 3/8"
4"
FLANGE DIMENSIONS ARE ANSI 125/150 STANDARD.
A:II
Issued 5/15
*Add 7/8" to Pressure Reducing Balanced and Up Stream Differential Pressure Regulators for this dimension.
www.kimray.com
Current Revision:
New Page
PRESSURE REGULATORS
SEALS
Table 2 - Seal Options

Part
Standard Material
Pilot Diaphragm
Optional Material
Seat
Nitrile
FKM, HSN, AFLAS, Gylon
O-rings
Nitrile
All Diaphragms
Except Pilot Diaphragm
Nitrile
Pilot Diaphragm
Polyurethane
Diaphragm
Diaphragm
O Ring
Seat
Properties
Resistance
Table 3 - Seal Specifications
NITRILE
HIGHLY
SATURATED
NITRILE
FKM
AFLAS
POLYURETHANE
GYLON
Kimray Suffix
HSN
AF
GY
Abrasion
GE
Acid
Chemical
FG
FG
FG
Cold
PF
Flame
Heat
Oil
Ozone
Set
GE
GE
PF
Tear
FG
FG
PF
GE
Water/Steam
FG
GE
Weather
CO2
FG
GE
PG
GE
H2S
FG
Methanol
PF
PF
Dynamic
GE
GE
GE
GE
Electrical
FG
Impermeability
Tensile Strength
GE
GE
FG
Temp. Range (F)
-40 to +220F
-15 to +300F
-10 to +350F
+25 to +450F
-40 to +220F
-350 to +500F
Temp. Range (C)
-40 to +105C
-26 to +149C
-23 to +177C
0 to +232C
-40 to +104C
-212 to +260C
Form
O,S,D
O,S,D
O,S,D
O,S,D
S,D
S,D
RATINGS: P-POOR, F-FAIR, G-GOOD, E-EXCELLENT

Current Revision:
New Page
www.kimray.com
A:III
Issued 5/15
PRESSURE REGULATORS
MATERIAL SPECIFICATION
Table 5 - Materials of Construction
Part Description
Ratio Plug
Valve Size
Standard Material
Optional Material(s)
1" & 2"
316 Powdered Metal SS-316NI-25
N/A
1" & 2" Reduced Trim
Steel, ASTM A-108
316 Stainless Steel ASTM A-479
3"
Powdered Metal F-008
4" & 6"
Ductile, ASTM A-395
1"
Powdered Metal F-0008-30
Seat Disc
2", 3" & 4"
Ductile, ASTM A-395
Stainless Steel ASTM A-351 CF8M
6"
Ductile, ASTM A-395
Stainless Steel ASTM A-240
Stem
1" thru 6"
303 Stainless Steel, ASTM A-582
Body
1" thru 6"
Ductile, ASTM A-395
N/A
Body
2" thru 6"

175 W.P. or Less
Tubing
Removable
Seat
Steel, ASTM A-216 WCB
Copper Tubing ASTM B-380 UNS C-12200
Copper Tubing ASTM B-280 UNS C-12200
Greater Than 175 W.P.
2" thru 6" Ductile Body
Ductile, ASTM A-395
2" thru 6" Steel Body
N/A
Stem
Tubing
Seat Disc
Ratio Plug
Body
Table 4 - Material Specification

Body
CAST
STEEL
A:IV
Issued 5/15
Inner Parts
CAST
DUCTILE
303 STAINLESS 316 STAINLESS 17-4 PH STAINSTEEL

STEEL
LESS STEEL
KIMRAY SUFFIX
CS
CD
SS6
SS6
PH
ASTM GROUP
ASTM A-216
ASTM A-395
ASTM A-582
ASTM A-479
ASTM A-564
GRADE
WCB
60-40-18
303
316
630
UNS
J03002
F32800
S30300
S31600
S17400
NACE Compliant
Yes
Yes
No
Yes
Yes
www.kimray.com
Current Revision:
New Page
PRESSURE REGULATORS
TEMPERATURE
Table 6 - Temperature vs. Pressure Rating
Flange Class
ASTM Class
Temperature
F (C)
150 RF
Static Test Pressure (psig)
450 (31 bar)
Maximum Allowable Non-Shock Pressure (psig)

CAST DUCTILE ASTM A-395
Flange Class
150 RF
-20 to 100 (-28 to 37)
250 (17.2 bar)
200 (93)
235 (16.2 bar)
300 (148)
215 (14.8 bar)
400 (204)
200 (13.7 bar)
500 (260)
170 (11.7 bar)
600 (315)
140 (9.6 bar)
650 (343)
125 (8.6 bar)
700 (371)
CAST STEEL ASTM A-216 - WCB
Flange Class
150 RF
-20 to 100 (-28 to 37)
285 (20.0 bar)
200 (93)
260 (17.9 bar)
300 (148)
230 (15.9 bar)
400 (204)
200 (13.8 bar)
500 (260)
170 (11.7 bar)
600 (315)
140 (9.7 bar)
650 (343)
125 (8.6 bar)
700 (371)
110 (7.6 bar)
FLANGED (150RF)
SCREWED (NPT)
GROOVED
Kimray valves conform to ASME B16.34-2009 for working pressure vs working temperature & ASME B16.5-1996 for flanges and flanged
fittings.
Current Revision:
New Page
www.kimray.com
A:V
Issued 5/15

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PRESSURE REGULATORS

GAS BACK PRESSURE

Canadian Registration Number (CRN):

The Pilot Assembly and Motor Valve Stem Assembly

Kimray is an ISO 9001- certified manufacturer.

Configuration of Back Pressure Valve is a trademark of Kimray, Inc.

Spring Plate, 2 Req'd.

Filter 1/4 F30

Back Up 148T to 152T *

Stem 137 to 141

THRU VALVES AVAILABLE:

*Diaph Ring 7437, 2" thru 6"

Not Req'd. 1"

*These parts are recommended spare parts and are stocked

Configuration of Back Pressure Valve is a trademark of Kimray, Inc.

Table 1 - Flow Coefficient(Cv) at % stem travel for Pilot Operated Regulators

Valve Opening Percentage

1/2 in (12mm) Reduced

1 in (25mm) Full Port

2" Pressure Regulator

1 1/4 in (31 mm) Reduced

2 in Removable Full Port *

2 in (50 mm) Full Port *

3" Pressure Regulator

1 5/8 in (66 mm) Reduced

Valve Opening Percentage

4" Pressure Regulator

2 in (50 mm) Reduced

4 in (100 mm) Full Port

Valve Opening Percentage

6" Pressure Regulator

3 in (76 mm) Reduced

Valve Opening Percentage

Kimray flow equations conform to ANSI/ISA - 75.01.01-2002

FOR: LOW PRESSURE BACK PRESSURE

FLANGE DIMENSIONS ARE ANSI 125/150 STANDARD.

Configuration of Back Pressure Valve is a trademark of Kimray, Inc.

Table 2 - Seal Options

FKM, HSN, AFLAS, Gylon

FKM, HSN, AFLAS, Gylon

FKM, HSN, AFLAS, Gylon

FKM, HSN, AFLAS, Gylon

Table 3 - Seal Specifications

Temp. Range (F)

Temp. Range (C)

RATINGS: P-POOR, F-FAIR, G-GOOD, E-EXCELLENT

Configuration of Back Pressure Valve is a trademark of Kimray, Inc.

1" & 2"

316 Powdered Metal SS-316NI-25

1" & 2" Reduced Trim

Steel, ASTM A-108

316 Stainless Steel ASTM A-479

Powdered Metal F-008

316 Stainless Steel ASTM A-479

4" & 6"

Ductile, ASTM A-395

316 Stainless Steel ASTM A-479

Powdered Metal F-0008-30